87 - Meters For Distribution Transformer Energy

STANDARD TECHNICAL SPECIFICATION OF 3 PHASE 4 WIRE CT OPERATED FULLY STATIC AMR COMPATIBLE TRI-VECTOR ENERGY METERS FOR DISTRIBUTION
TRANSFORMER ENERGY
1.0
SCOPE: This specification covers design, manufacturing, testing, supply and delivery of LT AC, 3 Phase, 4 Wire, CT operated fully Static and AMR compatible Tri-Vector Energy Meters for measurement of different electrical parameters listed elsewhere in the document including Active Energy (KWH), Reactive Energy (KVARH), Apparent Energy (KVAH) etc. The detail scope is given below.
2.0 3.0
APPLICATION: For use on Distribution Transformer Centers for Energy Accounting and Audit purposes. STANDARDS TO WHICH METERS SHALL COMPLY: Data Exchange for Electricity Meter Reading, Tariff and Load Control Companion Specification enclosed with this document as annexure. IS: 14697 /1999 (reaffirmed 2004) Specification & CBIP Tech-Report-88 amended up to date for AC Static Transformer operated Watt Hour & VARHour meters (class 0.5S); IS-15707 / 2006: Specification for Testing, evaluation, installation & maintenance of AC Electricity Meters-Code of Practice The equipment meeting with the requirements of other authoritative standards, which ensure equal or better quality than the standard mentioned above, also shall be considered; in case of conflict related with communication protocol, the Data Exchange for Electricity Meter Reading, Tariff and Load Control Companion Specification enclosed with this document as annexure shall prevail upon. For conflict related with other parts of the specification, the order of priority shall be i) This technical specification ii) IS: 14697 /1999 (reaffirmed 2004). The document Data Exchange for Electricity Meter Reading, Tariff and Load Control Companion Specification covers the minimum requirements for building the intelligent meter data collection system based on the DLMS/COSEM protocol which is adopted as a standard by IEC 62056 WORKING ENVIRONMENT : As per IS: 14697-1999 (reaffirmed 2004), the meter to perform satisfactorily under Non-Air Conditioned environment (within stipulations of IS) Meter body shall conform to IP - 51 degree of protection. The meter shall be suitably designed for satisfactory operation under the hot and hazardous tropical climate conditions and shall be dust and vermin proof. All the parts and surface, which are subject to corrosion, shall either be made of such material or shall be provided with such protective finish, which provided suitable protection to them from any injurious effect of excessive humidity. The meters to be supplied against this specification shall be suitable for satisfactory continuous operation under the following tropical conditions.
Category A DTC EA Meter Specs.
4.0
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STANDARD TECHNICAL SPECIFICATION OF 3 PHASE 4 WIRE CT OPERATED FULLY STATIC AMR COMPATIBLE TRI-VECTOR ENERGY METERS FOR DISTRIBUTION TRANSFORMER ENERGY
Environmental Conditions a) Maximum ambient temperature b) Maximum ambient temperature in shade c) Minimum temperature of air in shade d) Maximum daily average temperature e) Maximum yearly weighted average temperature f) Relative Humidity g) Maximum Annual rainfall h) Maximum wind pressure i) Maximum altitude above mean sea level j) Isoceraunic level k) Seismic level (Horizontal acceleration) 55 C 45 C 35 C 40 C 32 C 10 to 95% 1450 mm 150 kg/m 1000 meters 50 days/year 0.3g
2 0 0 0 0 0
l) Climate: - Moderately hot and humid tropical climate conducive to rust and fungus growth. 5.0 GENERAL TECHNICAL REQUIREMENTS: AMR Compatible LT AC Static, 3 Ph, 4 Wire Static Tri - Vector Energy Meter for use at Distribution Transformer Centers for Energy Accounting and Audit purposes. 50 Hz 5% 0.5S
TYPE
2 3
FREQUENCY ACCURACY CLASS RATED VOLTAGE BASIC CURRENT (Ib) MAXIMUM NTINUOUS CURRENT (Imax) SHORT TIME CURRENT STARTING
Suitable for operation for 415 V Ph-Ph or 240 V Ph-N. 5 Amps
The maximum continuous current Imax of the meter shall be 2 times (200 %) of Ib.
7 8
As per IS: 14697/ 1999. The Starting current shall be 0.1% of Ib.
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CURRENT The active and apparent power consumption, in each voltage circuit, at reference voltage, reference temperature and reference frequency shall not exceed 1.5 W and 8 VA. The apparent power taken by each current circuit, at basic current Ib, reference frequency and reference temperature shall not exceed 1 VA. 0.0 Lag Unity - 0.0 Lead
POWER CONSUMPTION
10
POWER FACTOR
11
DESIGN
Meter shall be designed with application specific integrated circuit (ASIC) or micro controller; shall have no moving part; electronic components shall be assembled on printed circuit board using surface mounting technology; factory calibration using high accuracy (0.05 class) software based test bench. SMPS The meters so supplied shall bear ISI Mark before commencement of supply. - / 5 Amps or 100 / 5 Amps or 50 / 5 Amps as per requirement The voltage range shall be +15% to 30% of rated voltage. The standard reference
0
12 13
POWER SUPPLY ISI MARK CURRENT RATIO VOLTAGE RANGE
14
15
temperature
for
16
TEMPERATURE
performance shall be 27 C. The mean temperature co - efficient shall not exceed 0.03%.
17
The Meter shall confirm to requirements of IEC 62056 (amended up to date).
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6.0
CONSTRUCTIONAL ARRANGEMENT:
REQUIREMENT
METER
COVER
&
SEALING
6.1
The poly carbonate body of the meter shall conform to IS 11731 (FH-1 category) besides meeting the test requirement of heat deflection test as per ISO 75, glow wire test as per the IS: 11000 (part 2/SEC-1) 1984 OR IEC PUB 60695-2-12, Ball pressure test as per IEC--60695-10-2 and Flammability Test as per UL 94 or as per IS 11731(Part-2) 1986.
6.2
The meter shall be projection type, dust and moisture proof. The cover shall be made of Polycarbonate material so as to give it tough and nonbreakable qualities. The meter body shall be type tested for IP - 51 degree of protection. Moulded single terminal block for current & voltage connections as per IS: 14697/1999 (amended up to date) to meet the requirement of terminal connection arrangement shall be provided. The termination arrangement shall be with an extended type transparent terminal cover and shall be sealable independently to prevent unauthorized tampering. The Terminal cover shall be transparent with one side hinge with sealing arrangement. Proper size of grooves shall be provided at bottom of this terminal cover for incoming & outgoing service wires. All insulating materials used in the construction of the meter shall be substantially non-hygroscopic, non ageing and of tested quality. All parts that are likely to develop corrosion under normal working condition shall be effectively protected against corrosion by suitable method to achieve durable results. Independent sealing provision shall be made against opening of the terminal cover and front cover. It is necessary to provide unidirectional screws with two holes for sealing purpose. The meter shall be pilfer-proof & tamper-proof. The meter shall have base and cover of transparent Poly-carbonate material, which shall be ultra-sonically welded (continuous welding) so that once the meter is manufactured and tested at factory; it shall not be possible to open the cover at site except the terminal cover. The thickness of material for meter cover and base shall be 2 mm (minimum). The terminal block, the terminal cover and the meter case shall ensure reasonable safety against the spread of fire. They shall not be ignited by thermal overload of live parts in contact with them. The meter shall be completely factory sealed except the terminal block cover. The provision shall be made on the Meter for at least two seals to be put by utility user.
6.3
6.4 6.5
6.6
6.7
6.8
6.9
6.10 The Push buttons shall be provided for display parameters as well as MD
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resetting separately.
6.11 OUTPUT DEVICE:

Energy Meter shall have a suitable test output device for testing of meter, accessible from the front, and be capable of being monitored with suitable testing equipment while in operation at site. The operation indicator must be visible from the front and test output device shall be provided in the form of LED or other similar device like blinking LCD. Resolution of the test output device shall be sufficient to enable the starting current test in less than 10 minutes. The test output device shall have constant pulse rate i.e. Pulse / kWh and pulse /kVArh and its value (meter constant) shall be indelibly printed on the name plate.
6.12 The meter accuracy shall not be affected by AC / DC magnetic field upto 0.2 Tesla on all the sides of meter, i.e. front, sides, top and bottom of the meter as per CBIP-88 Technical Report with latest amendments. If the accuracy of meter gets affected under influence of any magnetic field (AC / DC / Permanent) above 0.2 Tesla, the meter shall record energy considering maximum value current Imax and reference voltage at unity power factor. 6.13 CTs are to be provided with magnetic shielding and they shall be tested separately prior to Assembly. 6.14 The meter shall also be capable to withstand and shall not get damaged if phase to phase voltage is applied between phases & neutral for five minutes. 6.15 In meter, power supply unit shall be micro control type instead of providing transformer and then conversion to avoid magnetic influence. 6.16 Non specified display parameter in the meter shall be blocked and it shall not be accessible for reprogramming at site. 6.17 Complete metering system shall not be affected by external electromagnetic interference such as electrical discharge of cables and capacitors, harmonics, electrostatic discharges, external magnetic fields and DC current in AC supply etc. The Meter shall meet the requirement of CBIP Tech-report 88 (amended up to date). 6.18 The meter shall withstand any type of High Voltage and High Frequency surges which are similar to the surges produced by induction coil type instruments without affecting the accuracy of the meter. The accuracy of the meter shall not be affected with the application of abnormal voltage / frequency generating device such as spark discharge of approximately 35 KV. The meter shall be tested by feeding the output of this device to meter in any of the following manner for 10 minutes:
i) On any of the phases or neutral terminals
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On any connecting wires of the meter (Voltage discharge with 0-10 mm spark gap) At any place in load circuit. The accuracy of meter shall be checked before and after the application of above device.
6.19 COMMUNICATION CAPABILITY:

The meter shall be provided with two ports for communication of the measured / collected data as per Data Exchange for Electricity Meter Reading, Tariff and Load Control - Companion Specification document enclosed in the annexure, i.e. a hardware port compatible with RS 232 specifications which shall be used for remote access through suitable Modem (GPRS / GSM / EDGE / CDMA / PSTN / LPR) and an Optical port complying with hardware specifications detailed in IEC -62056-21. The optical port shall be used for local data downloading through a DLMS compliant HHU. RS 232 port on terminal block is also acceptable. Sealing arrangement for Optical & RS 232 port shall be provided. Both ports shall support the default and minimum baud rate of 9600 bps. Necessary cord for optical port in the ratio 50:1 shall be provided free of cost. RS 232 port shall be used at Distribution transformer meters capable to transfer & export data to the remote end server through suitable communication mediums. Both ports shall support the default and minimum baud rate of 9600bps.
6.20 Self Diagnostic Features.

6.20.1 The meter shall keep log in its memory for unsatisfactory functioning or nonfunctioning of Real Time Clock battery, also it shall be recorded and indicated in reading file at base computer software computer or to remote reading system. All display segments: "LCD Test" display shall be provided for this purpose. The meter shall have facility to read the default parameters during power supply failure. An internal maintenance free battery (Ni-mh or Li-ion or NICD) of long life of 15 years shall be provided for the same. A suitable push button arrangement for activation of battery shall be provided. This battery may be of external type with inductive coupling arrangement. External battery is to be provided with inbuilt charger, in the ratio of one battery pack per 50 Nos. meters. The RTC battery & the battery for display in case of power failure shall be separate. Wire / Cable less design: The meter PCB shall be wire less to avoid improper and loose connections/ contacts. PCB used in meter shall be made by Surface Mounting Technology. The data stored in the meters shall not be lost in the event of power
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6.20.2 6.21
6.22 6.23 6.24 6.25
failure. The meter shall have Non Volatile Memory (NVM), which does not need any battery backup. The NVM shall have a minimum retention period of 10 years. 7.0 DEMAND INTEGRATION PERIOD: The Data stored in the array shall be the average value for the captured time block and stored at the end of that block, except for the energy values. The energy entries are the capture time block and posted at the end of that block. The array data shall be retained inside the meter memory fro the last 22 days for a capture period of 15 minutes or last 45 days for a capture period of 30 minutes. It is assumed that the number of load survey parameters is 5 which can be selected from the respective tables by the utilities. The storage days can be expanded by choosing less number of parameters MD RESET: It shall be possible to reset MD by the following options: Auto reset at 24:00 hrs at the end of each billing cycle: Automatic reset at the end of certain predefined period (say, end of the month). Manual reset. 9.0 REAL TIME INTERNAL CLOCK (RTC): RTC shall be pre-programmed for 30 Years Day / date without any necessity for correction. The maximum drift shall not exceed +/- 300 Seconds per year. The clock day / date setting and synchronization shall only be possible through password / Key code command from one of the following: a) Hand Held Unit (HHU) or Meter testing work bench and this shall need password enabling for meter; b) From remote server through suitable communication network or Sub station data logger PC. 10.0 TAMPER & FRAUD MONITORING FEATURES (ANTI TAMPER FEATURES): 10.1 The meter shall work satisfactorily under presence of various influencing conditions like External Magnetic Field, Electromagnetic Field, Radio Frequency Interference, Harmonic Distortion, Voltage / Frequency Fluctuations and Electromagnetic High Frequency Fields, etc. The meter shall be immune to abnormal voltage / frequency generating devices. Shall record the occurrence and restoration of tamper events along
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8.0
with parameters such as current, voltages, kWh, power factor, event code, date & time etc. (listed in Annexure A6.1 to A6.6 in enclosed document).(tables 32 to 39 as per latest document enclosed.) Tamper details shall be stored in internal memory for retrieval by authorized personnel through either of the following: i) HHU. ii) Remote access through suitable communication network. Minimum 200 numbers of events (occurrences & restoration with date & time) shall be available in the meter memory. 10.2 10.2.1 The meter shall detect and correctly register energy (Active + Reactive) only in forward direction under following tamper conditions: Change of phase sequence: The meter accuracy shall not be affected by change of phase sequence. It shall maintain the desired accuracy in case of reversal of phase sequence. 10.2.2 Reversal of line and load terminals: Even on interchanging the load and line wires, the meter shall register correct energy passing through the meter. Drawing of current through local Earth: The meter shall register accurate energy even if load is drawn partially or fully through a local earth. 10.2.3 Without neutral: The three phase meter shall continue to work even without neutral. 10.2.4 Any one phase wire and neutral: The three phase meter shall work in absence of any two phases i.e. it shall work on any one phase wire and neutral, to record relevant energy. 10.2.5 10.2.6 Without earth The meter shall work without earth. Potential link shall not be provided. Visual indication shall be provided connections to the meter terminals. 10.3 to safeguard against wrong
The meter shall be immune to the external magnetic field (AC / DC / Permanent) upto 0.2 Tesla. If the accuracy of meter gets affected under influence of any external magnetic field more than 0.2 Tesla, then the same shall be recorded as magnetic tamper event with date & time stamping and the meter shall record Energy considering the maximum
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value current (Imax) at reference voltage and unity Power Factor in all the three phases. 11.0 TAMPER EVENTS: The detection of the tamper event shall be registered in the tamper event register. The no. of times the tampering has been done shall also be registered in the meter. It is the responsibility of the meter manufacturer not to use manufacturer specific codes where standard codes are available. The meter shall log the tamper event as per annexure A6.1 to A6.6 (tables 32 to 39 as per latest document enclosed.) of Data Exchange for Electricity Meter Reading Companion Specification document. The meter shall have features to detect the occurrence and restoration of the following abnormal events. 11.1 Missing potential and potential imbalance The meter shall be capable of detecting and recording occurrence and restoration with date and time the cases of potential failure and low potential, which could happen due to disconnection of potential leads (one or two). Meter shall also detect and log cases of voltage unbalance (10% or more for 5 Minutes.) Higher of the 3 phase voltages shall be considered as reference for this purpose. 11.2 Current unbalance The meter shall be capable of detecting and recording occurrence and restoration with date and time of current unbalance (30% or more for 15 minutes) Higher of the 3 phase currents shall be considered as reference for this purpose. 11.3 Current Reversal The meter shall be capable of detecting and recording occurrence and restoration with date and time of reversal of current with phase identification for persistence time of 5 minutes. It should also possess a current reversal counter. 11.4 Current circuit short The meter shall be capable of detecting and recording occurrences and restoration of shorting of any one or two phases of current, with date & time of occurrence and restoration. 11.5 Power ON / OFF The meter shall be capable to record power ON/OFF events in the meter memory. All potential failure should record as power off event. The meter shall keep records for the minimum 200 events. (Occurrence + Restoration). For above abnormal conditions the recording of events shall be on FIFO basis. It shall be possible to retrieve the abnormal event data
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along with all related snap shots data through the meter optical port with the help of HHU / CMRI / Remote access through suitable communication network & downloaded the same to the base computer. All the information shall be made available in simple & easy to understand format 12.0 DISPLAYS: The meter shall have 7 digits (with +/- indication), parameter identifier, backlit Liquid Crystal Display (LCD) of minimum 10 mm height and wide viewing angle. Auto display cycling push button required with persistence 0 time of 10 Seconds. LCD shall be suitable for temperature withstand of 70 C; Sequence of display of various instantaneous electrical parameters shall be as below. The adequate back up arrangement for storing of energy registered at the time of power interruption shall be provided. The permanently backlit display shall show relevant information about the parameters to be displayed. The corresponding non volatile memory shall have minimum retention time of 10 years. In case of multiple values presented by single display, it shall be possible to display the contents of all relevant memories. When displaying the memory, the identification of each parameter applied shall be possible. The principle unit for measured values shall be the kilowatt-hour (kWh) for active energy, kVArh for reactive energy & kVAh for apparent energy. The meters shall be pre-programmed for following details. Display other than specified below shall be blocked. a) P. T. Ratio: 415 V ph.to ph.or 3X240V b) C.T. Ratio: - / 5 Amps or 100 / 5 Amps or 50 / 5 Amps as per requirement c) M.D. resetting shall be auto. The meter shall auto reset at 2400 hrs. at the end of month. d) MD Integration Period is 30 Minutes. e) Average power factor with 2 decimal digits shall be displayed. f) The array of data to be retained inside the meter memory shall be for the last 45 days for a capture period of 30 minutes for parameter nos. 5, 6, 7, 10 & 13 of table A2.2 (table23) Block Load profile Parameters of Annexure A2 of Data Exchange for Electricity Meter Reading, Tariff and Load Control Companion Specification and are enumerated as below. Voltage - VRN Voltage VYN Voltage VBN
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Block Energy kWh Block Energy kVAh The load survey data shall be first in first out basis (FIFO). g) The audit parameters to be displayed presently shall be as per table A2.1 (Table22)(except 8 & 9) of Annexure A2 of Data Exchange for Electricity Meter Reading, Tariff and Load Control Companion Specification of the A/T in the sequence as below. NORMAL DISPLAY Sr. No 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. Parameter LCD Test Real Time Clock Date and Time Cumulative Energy kWh Cumulative Energy kVArh Lag Cumulative Energy kVArh Lead Cumulative Energy kVAh Maximum Demand kVA Three Phase Power Factor PF Number of power failures Cumulative power failure duration Cumulative tamper count
ON DEMAND DISPLAY (ALTERNATE MODE) 1. 2. 3. 4. 5. 6. Real Time Clock Date and Time Current IR Current IY Current IB Voltage VRN Voltage VYN
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7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18.
Voltage VBN Maximum Demand kVA Signed Power Factor - R phase Signed Power Factor - Y phase Signed Power Factor - B phase Frequency Cumulative Energy kWh Cumulative Energy kVArh lag Cumulative Energy kVArh lead Cumulative Energy kVAh Cumulative programming count No of MD reset
Other kVA MD values shall be available in reset backup data for 6 months. NOTE: The meter display shall return to Default Display mode (mentioned above) if the 'Push button' is not operated for more than 15 seconds. h) Load survey data for every 30 minutes and for previous 45 days for specified parameters as below. Load survey data shall be first in first out basis (FIFO).
LOAD SURVEY PARAMETERS 1. 2. 3. 4. 5. Real Time Clock Date and Time Current - IR Current - IY Current IB Voltage - VRN
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6. 7. 8. 9. 10. 11.
Voltage VYN Voltage VBN Block Energy kWh Block Energy kVArh Lag Block Energy kVArh Lead Block Energy kVAh
i) Tamper data shall be stored in memory and retrieved by HHU / CMRI / Laptop or from remote server through suitable communication network or Sub-station data logger PC with necessary software. j) It shall be possible to upload the HHU / CMRI data to any PC having HHU / CMRI software. The software for HHU / CMRI as well as the software on PC is to be provided by Vendors which hshould create a file in XML format k) The data stored in the meters shall not be lost in the event of power failure. The meter shall have Non Volatile Memory (NVM), which does not need any battery backup. The NVM shall have a minimum retention period of 10 years. l) The meter shall measure & record total energy (Active + Reactive) consisting of energy due to harmonics. m) The meter shall be capable of recording and displaying automatically the parameters as shown in Data Exchange for Electricity Meter Reading, Tariff and Load Control Companion Specification enclosed with this document as annexure. n) The meter shall cover all the parameters given in table A2.1 (table 22)of Annexure A2 of Data Exchange for Electricity Meter Reading, Tariff and Load Control Companion Specification of the A/T.
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13.0
PERFORMANCE UNDER INFLUENCE QUANTITIES: The meters performance under influence quantities shall be governed by IS 14697-1999 (reaffirmed 2004) and CBIP - 88. The accuracy of meter shall not exceed the accuracy as per standard IS: 14697 (latest version).
14.0
QUANTITIES TO BE MEASURED & DISPLAYED: The meter shall be capable of measuring and displaying the following electrical quantities within specified accuracy limits for polyphase balanced or unbalanced loads: a) Instantaneous Parameters such as phase and line voltages, currents, power factor, overall kVA, kW, kVAr, frequency etc as per details given in the enclosed annexure. The sequence of display of these parameters is already indicated in clause 11.0 (g). b) Block Load Profile Parameters such as kVAh / kWh / kVArh (lag / lead) / Maximum Demand (MD) in kW / kVA /power factor /phase and line voltages/currents etc. as per details given in the enclosed annexure. In addition to above the meter shall also record the Name plate details; programmable parameters (readable as profile), occurrence and restoration of tamper events along with the parameters (Table A5.1, A5.2 and A6.1 to A6.6 respectively of enclosed Data Exchange for Electricity Meter Reading, Tariff and Load Control - Companion Specification. Detail of category wise parameters requirement suitable for DTC metering is given in following tables of Data Exchange for Electricity Meter Reading, Tariff and Load Control - Companion Specification document enclosed as annexure: Category Parameter group Instantaneous parameters Block Load Profile parameters Distribution Transformer Centre Energy Name Plate details Audit Meter Programmable Parameters Event Conditions All logging parameters for Capture parameters for Each of the event condition (Event Log Profile) for 3 / 4W Annexure Table No. C 4 table 22 C 5 Table 23
F 1 table 30 F 2 table 31 Table 32 to 37
event
A6.4 Table 39
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15.0
MARKING OF METERS: The marking of meters shall be in accordance with IS: 14697 /1999 (reaffirmed 2004). The meters shall bear marking Purchased under RAPDRP scheme. The meter shall also store name plate details as given in the table A5.1 of annexure. These shall be readable as a profile as and when required.
16.0
HAND HELD UNIT (HHU): To enable local reading of meters data, a DLMS compliant HHU shall be used. The HHU shall be as per specification given in the enclosed Data Exchange for Electricity Meter Reading, Tariff and Load Control Companion Specification document. It shall be compatible to the DLMS compliant energy meters that are to be procured / supplied on the basis of this specification. The HHU shall be supplied by the meter manufacturer along with the meter. One number of HHU shall be provided for every lot of 100 meters.
17.0 17.1
TESTS: Type Tests: The meter offered shall have successfully passed all type tests described in the IS: 14697 and the meter Data Transfer and Communication capability as per enclosed Data Exchange for Electricity Meter Reading, Tariff and Load Control - Companion Specification document. Type test certificate shall be submitted before commencement of supply and the same shall not be more than 36 months old at the time of submission. Make & type of major components used in the type-tested meter shall be indicated in the QAP. All the Type Tests specified in the technical specifications and as per IS: 14697 shall be carried out at laboratories which are accredited by the National Board of Testing and Calibration Laboratories (NABL) of Govt. of India such as CPRI Bangalore / Bhopal, ERDA Baroda, ERTL. Type Test Reports conducted in manufacturers own laboratory and certified by testing institute shall not be acceptable. The type test reports shall clearly indicate the constructional features of the type tested meters. The type test reports for each offered type of meters shall be submitted separately Further Purchaser shall reserve the right to pick up energy meters at random from the lots offered and get the meter tested at third party lab i.e. CPRI / agencies listed at Appendix-C of Latest standardization of AC static electrical energy meters CBIP publication NO.-304/ NPL / CQAL/ ERTL / ERDA at the sole discretion of the Purchaser. The supplier has no right to contest the test results of the third party lab or for additional test and has to replace / take corrective action at the cost of the supplier.
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It shall be the responsibility of the supplier to arrange such tests and Purchaser shall be informed of the date and time of conduction of tests well in advance to enable him to witness such tests. Test charges of the testing authority, for such successful repeat type tests, shall be reimbursed at actual by the Purchaser. 17.2 Acceptance & Routine Tests: Criteria for selection for such tests and performance requirements shall be as per IS 14697-1999 (reaffirmed 2004). Additional acceptance shall include Surge withstand (SWC) for 6 kVp as per IEC 62052-11, Lightning impulse test and HF disturbance test as per IS 14697. One sample meter per order from one of the offered lot shall be subjected to these specific tests. Meters subjected to these tests shall not be used after tests. Accuracy tests shall be performed at the beginning and at the end of the acceptance tests specified. All acceptance tests as per IS:11731 (FH-1 category) shall be carried out on the meter body, heat deflection test as per ISO:75, glow wire test as per the IS:11000 (part 2/SEC-1) 1984 OR IEC PUB 60695-2-12, Ball pressure test as per IEC--60695-10-2 and Flammability Test as per UL 94 or as per IS 11731(Part-2) 1986. 17.3 Transportation Test: At least 50% of the samples of the meters be tested for error at Imax, Ib and 5% Ib at unity power factor and 50% Imax and 10% Ib at 0.5 lagging Power Factor besides checking them for starting current. This test shall be conducted on ready to install meter i.e. meter cover ultrasonically welded & sealed. After recording these errors, the meters be put in their normal packing and transported for at least 50 km in any transport vehicle such as pick up van, Jeep, etc. on uneven rural roads and then re-tested at all these loads after the transportation. The variation in errors recorded before and after transportation shall not exceed 1% at higher loads and 1.5% at loads below Ib. 17.4 Other Acceptance Test i) The meter shall withstand continuously for a period of at least 5 minutes at a voltage of 440 V between phase and neutral without damage/problems. ii) Meters shall be tested for tamper conditions as stated in this specification. iii) Glow wire testing for poly-carbonate body. iv) Power consumption tests shall be carried out.
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v) The meter shall comply all the tests for external AC / DC magnetic field as per CBIP Tech Report 88 with latest amendments. Moreover, the magnetic influence test for permanent magnet of 0.5 T for minimum period of 15 minutes shall be carried out by putting the magnet on the meter body. If the accuracy of the meter gets affected during the test, then the same shall be recorded as magnetic tamper event with date & time stamping and the meter shall record energy considering maximum value current Imax and reference voltage at unity power factor. After removal of magnet, meter shall be subjected to accuracy test as per IS: 14697 / 1999 (amended up to date). No deviation in error is allowed in the class index as per IS: 14697/ 1999 (amended up to date) & this specification. vi) The meter shall withstand impulse voltage at 10 kV. The tests 16.4, (i) to (iv) shall be carried out at factory for each inspected lot at the time of pre dispatch inspection. The tests 16.4 (v) to (vi) shall be carried out on one sample from first lot as per procedure laid down in IS: 14697/1999 (amended up to date), CBIP Tech-Report 88 (with latest amendments). The test report shall be got approved from Chief Engineer (APDRP) before commencement of supply. 17.5 For influence quantities like, voltage variation, frequency variation, voltage unbalance etc. the limits of variation in percentage error shall be as per IS:14697/1999.( amended up to date) 17.6 GUARANTEED TECHNICAL PARTICULARS: The tenderer shall also furnish the particulars giving specific required details of Meters in schedule À' attached. The offers without the details in Schedule À' stand rejected. 18.0 CONNECTION DIAGRAM AND TERMINAL MARKINGS: The connection diagram of the meter shall be clearly shown on inside portion of the terminal cover and shall be of permanent nature. Meter terminals shall also be marked and this marking shall appear in the above diagram. The diagram & terminal marking on sticker shall not be allowed. 19.0 PRE-DESPATCH INSPECTION: All Acceptance tests and inspection shall be carried out at the place of manufacturer unless otherwise specially agreed upon by the manufacturer and purchaser at the time of purchases. The manufacturer shall offer to the inspector representing the purchaser all the reasonable facilities, free of charge, for inspection and testing, to satisfy him that the material is being supplied in accordance with this specification. The MSEDCLs representative / Engineer attending the above testing shall
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carry out testing as per IS: 14697 / 1999 & this specification and issue test certificate approval to the manufacturer and give clearance for dispatch. The first lot of meter may be jointly inspected by the representative of the Chief Engineer (Distribution) and the Executive Engineer (Inspection Wing). 20.0 JOINT INSPECTION AFTER RECEIPT AT STORES (Random Sample Testing): From each lot (lot means the total number of meters received in a Store out of inspected and approved lot by purchaser's representative under one approval letter) of meters received at Stores, Random Sample testing will be done as per IS 14697 amended upto date .The meters will be tested by Our Testing Engineer in presence of Supplier's representative jointly for the test as per the above mentioned IS 14697. The advance intimation will be given to the supplier and if the suppliers fail to attend the joint inspection on the date informed, the Testing will be carried out by our Testing Engineer in absence of suppliers representative. The meters will be accepted /rejected as per Conditions mentioned in IS 14697 . QUALITY ASSURANCE: The manufacturer shall have a comprehensive quality assurance program at all stages of manufacture for ensuring products giving reliable, trouble free performance. Details of the bidders quality assurance and test set up shall be furnished with the bid. A detailed quality assurance program shall be finalized with the successful bidder during the award stage. Bidder shall furnish following information along with his bid: i) Organization structure of the manufacturer and his main sub-suppliers (PCBs, SMT cards, CT/PT) with details of QA setup, overall workflow; ii) Copy of system manual showing QAP (Quality Assurance Plan) as actually practiced during manufacturing and final testing. iii) List of raw materials and critical components (ASIC chip, crystal clock, memory register Chip, transformers, optical ports etc.) with their suppliers; iv) Stage inspection of product before final testing; v) Procedure adopted for In-situ testing of PCBs, after placement of surface mounted component, for quantitative parametric variation of tolerance by self or sub-contractor.
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vi) Testing and calibration facility, date of calibration of test bench, manpower data of bench operators; vii) Sample copies of test certificate of bought out components. 22.0 QUALIFYING REQUIREMENTS: i) Bidder shall be a manufacturer; ii) The bidder shall have all the facility in his works for design, assembly, quality assurance, burn-in test (Fully assembled Energy Meter), testing (all routine and acceptance tests), automatic calibration of Energy Meter on software based test bench, qualified team of technical and software engineers; iii) The Bidder / Manufacturer should have Turnover of Rs 80 Crs , during any one of the last three Financial years. iv) Bidder should have minimum experience of three years of supply or manufacturing of meters up to the end of last financial year. v) The Bidder / Manufacturer should have supplied at least 12.5 Lakhs Nos of all type of Meters during the last three financial years. The offer of Indian Subsidiary company, whose parent company located abroad fulfilling the Qualifying requirements shall be considered provided the Indian participant Subsidiary company fulfils the minimum experience of three years supply or manufacturing for static energy meters up to end of the last Financial year. However, the condition of turnover of Rs 80 Crs during any one of the last three three financial years and supply of minimum quantity of 12.50 Lakhs static energy meters during last three financial years can be fulfilled by the parent company located in abroad on behalf of the Indian subsidiary company. The parent company shall furnish undertaking for accepting responsibility for supplying quality meters as per specification and execution of the contract on behalf of its Indian based subsidiary unit who has participated in the tender. vi) Notwithstanding anything stated herein under, the Purchaser reserves the right to assess the capacity and capability of the bidder to execute the work, shall the circumstances warrant such assessment in the overall interest of the Purchaser.
23.0
GUARANTEE: Equipment (Meter) supplied shall be guaranteed for a period of 66 months from the date of supply or 60 months from the date of installation, whichever ends earlier . Bidders shall guarantee to repair or replace the meters which are found to be defective/ inoperative at the time of installation, or become inoperative/ defective during guarantee period. Replacements shall be effected within 1 month from the date of intimation. The bidder shall extend the guarantee of 5 years. However the backup bank guarantee provided by the bidders shall be valid for 2 years only.
24.0
MANUFACTURING PROCESS, ASSEMBLY AND TESTING: Meters shall be manufactured using latest and state of the art technology and methods prevalent in electronics industry. The meter shall be made from high accuracy and reliable surface mount technology (SMT) components. All inward flow of major components and sub assembly parts (CT, PT, RTCs/Crystal, LCDs, LEDs, power circuit electronic components etc.) shall have batch and source identification. Multilayer PCB assembly with PTH (Plated through Hole) using surface mounted component shall have adequate track clearance for power circuits. SMT component shall be assembled using automatic pick-and-place machines, Reflow Soldering
Page 20 of 29
oven, for stabilized setting of the components on PCB. For soldered PCBs, cleaning and washing of cards, after wave soldering process is to be carried out as a standard practice. Assembly line of the manufacturing system shall have provision for testing of sub-assembled cards. Manual placing of components and soldering, to be minimized to items, which cannot be handled by automatic machine. Handling of PCB with ICs / CMOS components, to be restricted to bare minimum and precautions to prevent ESD failure to be provided. Complete assembled and soldered PCB shall undergo functional testing using computerized Automatic Test Equipment. Fully assembled and finished meter shall undergo burn-in test process for 12 hrs at 55 deg celcius under base current (Ib) load condition. Test point shall be provided to check the performance of each block / stage of the meter circuitry. RTC shall be synchronized with NPL time at the time of manufacture. Meters testing at intermediate and final stage shall be carried out with testing instruments, duly calibrated with reference standard, with traceability of source and date. A) MANUFACTURING ACTIVITIES: a) Prior to final testing and calibration, all meters shall be subjected to aging test (i.e. Meters shall be kept in ovens for 72 hours at 55 0C temperature and atmospheric humidity under real life condition at it's full load current. After 72 hours meters shall work satisfactory to eliminate infant mortality. b) The calibration of meters shall be done in-house. c) The bidders shall submit the list of all imported & indigenous components separately used in meter along with the offer. d) Bought out items:- A detailed list of bought out items which are used in the manufacture of the meter shall be furnished indicating the name of firms from whom these items are procured. The bidder shall also give the details of quality assurance procedures followed by him in respect of the bought out items. e) List of Plant and Machinery:
Sr.
No.
List of Plant and Machinery used for Energy meter Production Fully automatic testing Bench with Routine Testing Calibration of Meters ICT for testing link less meters Semi automatic testing Bench with Routine Testing MSVT Calibration of Meters IR Tester Insulation testing
Page 21 of 29
1 2 3
and
and
4 5 6 7 8 9 10 11 12 13 14 15 16
HV Tester Error calculators Long duration Running test set ups Reference Meters Class 0.01 accuracy Ultrasonic welding Machines Automatic Pick and Place Machines Solder Paste Printing Machine Soldering Furnace IR reflow PCB Scanner ATE functional tester Programmers and Program Loaders CAD PCB designing setups Furnace IR type for Hybrid Micro Circuits Laser Trimming Machines Wave Soldering Machines Humidity Chamber Dry Heat Test Chamber Thermal Shock Chamber PRO -E Mechanical Design Stations Spark Erosion Machine CNC wire machine Cut Tool Tool
Insulation testing Error testing Reliability Testing Error calculation Welding of meters Automatic placing of SMT components SMT soldering SMT soldering For testing of PCBs For testing of Components Chip Programming Tools PCB designing resistance network HMC manufacturing and
17 18 19 20 21 22 23
trimming of resistances for higher accuracy measurement Wave soldering of PCBs Accelerated testing for Life cycle Accelerated testing for Life cycle Accelerated testing for Life cycle Mechanical CAD stations Die Die
fabricating Tool fabrication and manufacturing Fabrication Tool fabrication and manufacturing
Page 22 of 29
24
25 CNC Milling Machine for composite tool fabrication 26 Injection Moulding Machine 27 Vibration testing Machine 28 Glow Wire Test machine 29 Fast transient burst testing setup 30 Short term over Current testing setup Magnetic and other tamper testing 31 setups 32 Impulse Voltage Testing Setup
Tool fabrication and manufacturing
Die
Moulding of plastic parts Vibration testing of Meters Testing of Plastic Material Type testing of Meters Type testing of Meters Tamper Testing Type testing of Meters
33
Compositechambers
Environmental
testing Type testing of Meters
B) MINIMUM TESTING FACILITIES: Manufacturer shall posses fully automatic computerized Meter Test Bench System having inbuilt source and load adjustment for carrying out routine and acceptance Tests as per IEC: 687 or CBIP-88. In addition this facility shall produce Test Reports for each and every Meter. The tenderer shall have the necessary minimum testing facilities for carrying out the following tests. Sr. No. 1 2 3 4 5 6 7 8 Name of Test A.C. Voltage test Insulation Resistance Test Test on limits of errors Test on meter constant Test of starting condition Test of no-load condition Repeatability of error test Test of power Consumption
Page 23 of 29
9 10 11 12
Vibration test Shock Test Tamper conditions - as per MSEDCL, specification The manufacturer shall have duly calibrated RSS meter of class 0.05 accuracy
25.0 COMPONENT SPECIFICATION: As per Annexure - I enclosed.
26.0 FIXING & CONNECTION ARRANGEMENT Manufacturer shall ensure following technical points: i) ii) Meter shall be suitable for Projection mounting Energy Meter terminals block shall be adequately sized with regard to maximum conductor dimension, commensurate with current rating of Energy Meter.
27.0 SCHEDULES: The tenderer shall fill in the following schedules which are part of tender specification and offer. If the schedules are not submitted duly filled in with the offer, the offer shall be liable for rejection. Schedule À' ... Guaranteed and technical particulars (As indicated in GTP parameters on E-Tendering) Schedule `C ... Tenderer's Experience The discrepancies if any between the specification and the catalogs and/or literatures submitted as part of the offer by the bidders, the same shall not be considered and representations in this regard shall not be entertained.
page 24 of 29
SCHEDULE - "C"
Sr. No.
Order number
Number of Meters supplied
NAME OF FIRM _____________________________________________
NAME & SIGNATURE OF TENDERER _________________________

DESIGNATION _______________________________________________ DATE _______________________________________________________
Page 25 of 29
ANNEXURE I Sr. No. Component function Requirement Makes and Origin
Current Transformers
The Meters shall be with the current transformers The current transformer as measuring elements. shall withstand for the clauses under5&9 of IS The current transformer shall withstand for the 14697/1999 clauses under 5&9 of IS14697/1999 USA: Analog Devices, Cyrus Logic, Atmel, Philips, Teridian. Dallas, ST, Texas Instruments, Motorola, Maxim, measurement The or National Semiconductors, computing chips used in Freescale, the Meter shall be with Onsemiconductors the Surface mount type Germany: Siemens. along with the ASICs. South Africa: SAMES. NEC, Toshiba, Japan: Renasas, Hitachi. Austria: AMS Holland: Philips (N X P ) The memory chips shall not be affected by external parameters like sparking, high voltage spikes or electrostatic discharges. Meter shall have non volatile memory (NVM). No other type of memory shall be used for data recording and programming. (The life of the NVM is highest) There shall be isolation metering security between circuit,
Page 26 of 29
Measurement or computing chips
Memory chips
USA: Atmel, Teridian, National Semiconductors, Philips, Texas Instruments, ST, Microchip, Spanson (Fujitsu), Ramtron Japan: Hitachi, Renasas Germany: Siemens
communication and power circuit.
circuit,
a) The display modules shall be well protected from the external UV radiations. The display visibility b) shall be sufficient to read the Meter mounted at height of 0.5 meter as well as at the height of 2 Hongkong : Genda meters (refer 3.2 d for Singapore: Bonafied viewing angle). Technologies, E-smart c) The construction of Display Tech, the modules shall be such that the displayed Korea: Advantek, Jebon, quantity shall not Union Display Inc., disturbed with the life of display (PIN Type). China: Success Japan: L&G. Hitachi, Sony,
Display modules
d) It shall be transreflective HTN (HTN Hyper Twisted Nematic Malaysia: Crystal (120 )) or STN (STN Technology. Super Twisted Nematic (160 )) type industrial grade with extended temperature range. HTN Hyper Twisted Nematic (120 ) STN Super Nematic (160 ) Twisted
Clear
Communication 5 Modules
Communication modules shall be compatible for USA: National the two ports (one optical Semiconductors, port for communication Optonica with meter reading Holland/Korea: Phillips instruments & the other hardwired RS 232 port to Japan: Hitachi communicate with various modems for AMR) Taiwan: Ligitek
HP,
Page 26 of 29
Optical port shall be used to transfer the meter data to meter instrument.
USA: National
reading Semiconductors, HP
Optical port
Holland/Korea: Phillips The mechanical construction of the port Japan: Hitachi shall be such to facilitate Taiwan: Ligitek the data transfer easily. The power supply shall be with the Capabilities as per the relevant standards. The power supply unit of the meter shall not be affected in SMPS Type case the maximum voltage of the system appears to the terminals due to faults or due to wrong connections USA: National Semiconductors, Atmel, Philips, Taxas Instruments Japan: Hitachi, Oki, AVZ or Ricon Korea; Samsung a) The internal electrical components shall be of electrolytic copper & shall be protected from corrosion, rust etc. b) The other mechanical components shall be protected from rust, corrosion etc. by suitable plating/painting methods. Chargeable maintenance free guaranteed life of 10 Varta, Tedirun, Sanyo or
Page 27 of 29
Power supply
Electronic components
The active & passive components shall be of the surface mount type & are to be handled & soldered by the state of art assembly processes.
Mechanical parts
10
Battery
years.
National. USA: Philips, Dallas Atmel, Motorola, Microchip Japan: NEC or Oki.
RTC 11
& Micro
controller.
The accuracy of RTC shall be as per relevant IEC / IS standards. Glass Epoxy, fire resistance grade FR4, with minimum thickness 1.6 mm.
12
P.C.B.
Page 28 of 29
ANNEXURE U-I INDEMNITY BOND UNDERTAKING TO BE SUBMITTED BY THE PARENT COMPANY SITUATED ABROAD IN CASE OF THE PARTICIPANT BIDDER WHO IS AN INDIAN BASED SUBSIDIARY ON GENERAL STAMP OF RUPEES 200/-
The Executive Director (Stores), Maharashtra State Electricity Distribution Co. Ltd., Prakashgad, Bandra (E), Mumbai 400 051. Dear Sir: Sub: Undertaking against Tender _________ for procurement of _________ We, M/s. ___ having registered office at ___ are the Parent Company of M/s. ___ who have participated against your Tender No. _ for procurement of _____. We have carefully read and have thoroughly understood and agree to the terms and conditions of the subject tender. We hereby undertake that in case of placement of order against the subject tender on our subsidiary company, M/s._______, in the event of we accept all the responsibilities and liabilities for supply of quality meters as per specification of the tender and execution of the contract. We further hereby undertake that we shall be responsible for any liability arising out of the contract placed on M/s._____ and to pay MSEDCL on demand the sum of rupees as per agreement in the event of any breach of condition of the purchase order, loss and damage of the material till expiry of guarantee period as stipulated in the order. Our liability here under shall not be impaired or discharged by extension of time or variation or alteration made with or without our knowledge or consent by or between the parties to the said contract. This undertaking shall be valid and binding on us upto and including the execution and guarantee period of the order and shall not be terminable by notice or change in the constitution of any of the companies. In case of any dispute arising out of or in connection with this tender or contract, if concluded, the same shall be subject to the exclusive jurisdiction of the Court in Mumbai (India).
Yours faithfully,
(Authorised Signatory) FOR _________________
Page 29 of 29
GAURANTEED TECHNICAL PARTICULARS FOR L T METERS
1.
MANUFACTURERS / SUPPLIERS NAME AND ADDRESS WITH WORKS ADDRESS
TEXT
2.
MAKE AND TYPE OF METER
TEXT
3.
APPLICABLE STANDARD IS AS PER GUIDELINES DOCUMENTS ENCLOSED, IS: 14697 /1999 (RE AFFIRMED 2004),CBIP TECH REPORT 88 AMENDED UPTO DATE & IS:15707/2006
BOOLEAN
4. 5.
METER PROTOCOL IS AS PER GUIDELINES DOCUMENTS ENCLOSED SUBMISSION OF PROTOCOL CERTIFICATION OF METER AS PER GUIDELINES DOCUMENTS ENCLOSED BEFORE COMMENCEMENT OF SUPPLY
BOOLEAN
BOOLEAN
6.
ENERGY METER IS AMR COMPATIBLE THROUGH SUITABLE MODEM GPRS / GSM / EDGE / CDMA /PSTN / LPR), STATIC, 3 PH, 4 WIRE TRIVECTOR ENERGYMETER
BOOLEAN
7.
FREQUENCY 50HZ5%
BOOLEAN
8.
ACCURACY CLASS OF METER 0.5 S
BOOLEAN
9. 10. 11. 12. 13. 14. 15. 16. 17.
RATED VOLTAGE VOLTAGE RANGE BASIC CURRENT (IB) OF METER MAXIMUM CONTINUOUS CURRENT(IMAX) SHORTTIME OVER CURRENT STARTING CURRENT OF METER POWER CONSUMPTION IN EACH VOLTAGE CIRCUIT APPARENT POWER CONSUMPTION IN EACH CURRENT KVA MD PROVIDED (YES/NO)
TEXT TEXT TEXT TEXT TEXT TEXT TEXT TEXT BOOLEAN
18.
DISPLAY PARAMETERS AS PER SPECIFICATIONS
BOOLEAN
19. 20. 21. 22. 23. 24. 25. 26.
CT RATIO OF METER (100 /5 Amp or 50/ 5 Amp or -/5 A POWER FACTOR IS 0.0 LAG - UNITY - 0.0 LEAD. POWER SUPPLY IS SMPS METER BEARS ISI MARK AT THE TIME OF SUPPLY P.T.VOLTAGE OF METER IS 3 X 240 V STANDARD REFERENCE TEMPERATURE OF METER MEAN TEMPERATURE COEFFICIENT METER BODY IS MADE OF TRANSPARENT POLYCARBONATE BASE AND COVER
TEXT BOOLEAN BOOLEAN BOOLEAN BOOLEAN TEXT TEXT BOOLEAN
27.
POLY CARBONATE BODY OF THE METER CONFORMS TO IS:11731 (FH1 CATEGORY)
BOOLEAN
28. 29.
DEGREE OF PROTECTION OF METER BODY POLY CARBONATE BODY MEETS THE TEST REQUIREMENT OF HEAT DEFLECTION TEST AS PER ISO 75-150 C & TYPE TEST REPORT IS ENCLOSED
TEXT BOOLEAN
30.
POLY CARBONATE BODY MEETS THE TEST REQUIREMENT OF GLOW WIRE TEST AS PER IS: 11000 (PART2 / SEC1) 1984 ORIE CPU B60695212 AT 900 C & TYPE TEST REPORT IS ENCLOSED.
BOOLEAN
31.
POLY CARBONATE BODY MEETS THE TEST REQUIREMENT OF BALL PRESSURE TEST AS PER IEC 60695102 & TYPE TEST REPORT IS ENCLOSED
BOOLEAN
32.
POLY CARBONATE BODY MEETS THE TEST REQUIREMENT OF FLAMMABILITY TEST AS PER UL 94 OR IS 11731 (PART2) 1986 & TYPE TEST REPORT IS ENCLOSED.
BOOLEAN
33.
THE METER BASE AND COVER DOES NOT CHANGE IN COLOUR, SHAPE , SIZE , AND DIMENSION WHEN SUBJECTED TO 200 HOUR SUN UV AGEING TEST & TYPE TEST REPORT IS ENCLOSED.
BOOLEAN
34.
PHYSICALWATER ABSORPTION VALUE OF METER BODY
TEXT
35.
THERMAL HDDT VALUE OF METER BODY
TEXT
36.
TENSILE STRENGTH OF METER BODY
TEXT
37.
FLEXURE STRENGTH OF METER BODY
TEXT
38.
MODULUS OF ELASTICITY OF METER BODY
TEXT
39.
IZOD IMPACT STRENGTH OF METER BODY NOTCHED AT 23C
TEXT
40.
TERMINAL COVER OF METER IS EXTENDED TYPE,TRANSPARENT AND SEALABLE INDEPENDENTLY
BOOLEAN
41.
PROPER SIZE OF GROOVES ARE PROVIDED AT BOTTOM OFTERMINAL COVER FOR INCOMING & OUTGOING SERVICE WIRES
BOOLEAN
42.
MOULDED SINGLE TERMINAL BLOCK FOR CURRENT &VOLTAGE CONNECTIONS IS PROVIDED AS PER IS:14697/1999(AMENDEDUPTODATE)
BOOLEAN
43.
INDEPENDENT SEALING PROVISION IS MADE AGAINST OPENING OF THE TERMINAL COVER AND FRONT COVER.
BOOLEAN
44.
UNIDIRECTIONAL SCREWS WITH TWO HOLES FOR SEALING PURPOSE ARE PROVIDED ON METER BODY
BOOLEAN
45.
POLYCARBONATE TRANSPARENT BASE AND COVER IS ULTRASONICALLY WELDED (CONTINUOUSWELDING)
BOOLEAN
46.
THICKNESS OF MATERIAL FOR METER COVER AND BASE IS MINIMUM 2MM
BOOLEAN
47.
TERMINAL COVER IS TRANSPARENT WITH ONE SIDE HINGEWITH SEALING ARRANGEMENT
BOOLEAN
48.
SEPARATE PUSH BUTTONS ARE PROVIDED FOR DISPLAY PARAMETERS
BOOLEAN
AS WELL AS MD RESETTING 49. OUTPUTDEVICE FOR TESTING OF METER IS BLINKING LED BOOLEAN
50.
OR OTHER SIMILAR DEVICE WITHCONSTANT PULSE RATE METER CONSTANT IS INDELIBLY PRINTED ON THE NAME PLATEOFTHEMETER
BOOLEAN
51.
METER IS IMMUNE UPTO AC / DC/ PERMANENT MAGNETIC FIELD UPTO 0.2 TESLA ON ALL THE SIDES OF METER AS PER CBIP 88 TECHNICAL REPORT WITH LATEST AMENDMENTS.
BOOLEAN
52.
UNDER INFLUENCE OF ANY MAGNETIC FIELD (AC /DC / PERMANENT) ABOVE 0.2 TESLA, IF THE ERRORS ARE BEYOND PERMISSIBLE LIMITS AS PER CBIP 88 TECHNICAL REPORT WITH LATEST AMENDMENTS, THE METER RECORDS THE ENERGY CONSIDERING IMAX AND REFERENCE VOLTAGE AT UNITY POWER FACTOR
BOOLEAN
53.
METER ACCURACY IS NOT AFFECTED AFTER REMOVAL OF PERMANENT MAGNET OF 0.2 TESLA APPLIED FOR 15 MIN
BOOLEAN
54.
CTS ARE PROVIDED WITH MAGNETIC SHIELDING AND ARE TESTED SEPARATELY PRIOR TO ASSEMBLY
BOOLEAN
55.
METER IS CAPABLE OF MEASURING TOTAL ENERGY CONSISTING OF 50HZ ENERGY AND HARMONICS ENERGY
BOOLEAN
56.
METER IS CAPABLE TO WITHSTAND AND NOT GET DAMAGED IF PHASE TO PHASE VOLTAGE IS APPLIED BETWEEN PHASES & NEUTRAL FOR FIVE MINUTES
BOOLEAN
57. 58.
KVA MD IN RESET BACKUP DATA PROVIDED FOR 6 MONTHS ACCURACY OF METER IS NOT AFFECTED WITH APPLICATION OF ABNORMAL VOLTAGE / FREQUENCY GENERATING DEVICE SUCH AS SPARK DISCHARGE OF APPROXIMATELY 35KV.
BOOLEAN BOOLEAN
59.
OPTICAL PORT IS PROVIDED WITH SEALING ARRANGEMENT
BOOLEAN
60.
WIRED RS232 COMMUNICATION PORT IS PROVIDED WITH SEALING ARRANGEMENT
BOOLEAN
61.
INTERNAL MAINTENANCE FREE BATTERY(NIMH OR LIION OR NICD) OF LONG LIFE OF 15YEARS IS PROVIDED
BOOLEAN
62.
A SUITABLE PUSH BUTTON ARRANGEMENT FOR ACTIVATION OF BATTERY IS PROVIDED
BOOLEAN
63.
THE METER PCB IS WIRE LESS & IS MADE BY SURFACE MOUNTING TECHNOLOGY
BOOLEAN
64.
RTC BATTERY & BATTERY FOR DISPLAY ARE SEPARATE.NON VOLATILE MEMORY (NVM) WITH MINIMUM RETENTION PERIOD OF 10 YEARS IS PROVIDED
BOOLEAN
65.
PROVISION TO RESET MD THROUGH HAND HELD TERMINAL (HHU) IS PROVIDED.
BOOLEAN
66. 67.
PROVISION TO RESET MD THROUGH LOCAL PUSH BUTTON IS PROVIDED. PROVISION FOR AUTO RESET OF MD AT 24:00 HRS AT THE END OF THE MONTH IS PROVIDED.
BOOLEAN BOOLEAN
68.
RTC PREPROGRAMMED FOR 30 YEARS DAY/DATE WITHOUT ANY NECESSITY FOR CORRECTION.
BOOLEAN
69.
THE MAXIMUM DRIFT TIME OF RTC PER YEAR ALL ANTI TAMPER FEATURES ARE INCORPORATED IN METER AS PER SPECIFICATIONS
BOOLEAN
70.
THE TAMPER NO. & TAMPER EVENT IS REGISTERED IN TAMPER EVENT REGISTER
BOOLEAN
71.
THE METER LOGS THE TAMPER EVENT AS PER ANNEXURE A6.1 TO A6.7 OF GUIDELINES OF DATA EXCHANGE FOR ELECTRICITY METER READING.
BOOLEAN
72.
METER DETECTS THE OCCURRENCE AND RESTORATION OF THE ABNORMAL EVENTS AS PER SPECIFICATIONS.
BOOLEAN
73.
THE METER DOES NOT GET AFFECTED BY THE ACTION OF ANY REMOTE CONTROL DEVICES
BOOLEAN
74.
BACK LIT LIQUID CRYSTAL DISPLAY (LCD) OF MINIMUM 7 DIGITS (WITH INDICATION) AND MINIMUM 10 MM HEIGHT AND WIDE VIEWING ANGLE IS PROVIDED
BOOLEAN
75.
AUTO DISPLAY CYCLING PUSH BUTTON REQUIRED WITH PERSISTENCE TIME OF 10 SECONDS IS PROVIDED.
BOOLEAN
76.
THE BACK LIT LIQUID CRYSTAL DISPLAY(LCD) IS SUITABLE FOR TEMPERATURE WITHSTAND OF 70 C
BOOLEAN
77. 78. 79.
MD INTEGRATION PERIOD IS 30 MINUTES AVERAGE POWER FACTOR WITH 2 DECIMAL DIGITS IS DISPLAYED PROVISION FOR LOAD SURVEY DATA FOR EVERY 30 MINUTES AND FOR PREVIOUS 60 DAYS FOR SPECIFIED PARAMETERSISMADE.
BOOLEAN BOOLEAN BOOLEAN
80.
PROVISION OF LOAD SURVEY DATA IS ON FIRST IN FIRST OUT BASIS (FIFO)
BOOLEAN
81.
THE MARKING OF METERS IS IN ACCORDANCE WITH IS:14697 /1999 (REAFFIRMED 2004) & BEARS MARKING PURCHASED UNDER R APDRP SCHEME.
BOOLEAN
82.
METER STORES THE NAME PLATE DETAILS AS GIVEN IN THE TABLE ANNEXURE A5.1 OF GUIDELINE DOCUMENTS
BOOLEAN
83.
HAND HELD UNIT (HHU) COMPATIBLE TO THE DLMS COMPLIANT ENERGY METERS IS PROVIDED
BOOLEAN
84. 85. 86.
HAND HELD UNIT(HHU) IS FOR EVERY LOT OF 100 METERS WHETHER similar
BOOLEAN BOOLEAN TEXT
type METER IS TYPE TESTED
TYPE TEST REPORT NOS
87.
ALL ACCEPTANCE & ROUTINE TESTS AS PER IS146971999 (REAFFIRMED 2004) ARE CARRIED OUT ON THE METER.
BOOLEAN
88. 89. 90. 91. 92.
TRANSPORTATION TEST IS CARRIED OUT ON THE METER. QUALITY ASSURANCE PLAN AS PER SPECIFICATIONS IS ENCLOSED QUALIFYING REQUIREMENTS WHETHER BIDDER IS A MANUFACTURER WHETHER THE BIDDER HAVE ALL THE FACILITY IN HIS WORKS FOR DESIGN, ASSEMBLY, QUALITY ASSURANCE,BURNING TEST (FULLY ASSEMBLED ENERGY METER),TESTING (ALL ROUTINE AND ACCEPTANCE TESTS),AUTOMATIC CALIBRATION OF ENERGY METER ON SOFTWARE BASED TEST BENCH, QUALIFIED TEAM OF TECHNICAL AND SOFTWARE ENGINEERS;
BOOLEAN BOOLEAN BOOLEAN BOOLEAN BOOLEAN
93.
AVERAGE ANNUAL TURNOVER OF THE MANUFACTURER FOR ENERGY METERS FOR THE THREE (3) BEST FINANCIAL YEARS OUT OF LAST
BOOLEAN
FIVE(5) YEARS, 94. METER IS GUARANTEED FOR A PERIOD OF 66 MONTHSFROM THE DATE OF SUPPLY OR 60 MONTHS FROM THE DATE OF INSTALLATION, WHICHEVER is 95. A B C D E F G H I J K L M N O P 96. BOOLEAN
earlier.
INHOUSE TESTING FACILITY FOR A.C.VOLTAGE TEST INSULATION RESISTANCE TEST ACCURACY REQUIREMENT TEST ON LIMITS OF ERRORS TEST ON METER CONSTANT TEST OF STARTING CONDITION TEST OF NO LOAD CONDITION REPEATABILITY OF ERROR TEST TEST OF POWER CONSUMPTION VIBRATION TEST SHOCK TEST TRANSPORTATION TEST AS PER RELEVANT IS TAMPER CONDITIONSAS PER MSEDCL SPECIFICATION GLOW WIRE TEST LONG DURATION TEST FLAMABILITY TEST MANUFACTURER HAVE DULY CALIBRATED RSS METER OFCLASS 0.01 ACCURACY. BOOLEAN BOOLEAN BOOLEAN BOOLEAN BOOLEAN BOOLEAN BOOLEAN BOOLEAN BOOLEAN BOOLEAN BOOLEAN BOOLEAN BOOLEAN BOOLEAN BOOLEAN BOOLEAN BOOLEAN
97. 98.
TYPE OF BATTERY PROVIDED PUSH BUTTON ARRANGEMENT FOR ACTIVATION OF INTERNAL MAINTAINANCE FREE BATTERY IS PROVIDED
TEXT BOOLEAN
99.
EXTERNAL POWER PACK UNIT PROVIDED IN THE RATIO OF ONE BATTERY SET PER 50 NOS. METERS.
BOOLEAN
100.
FURNISH PRINCIPLE OF OPERATION OF METER OUTLINING THE METHODS AND STAGES OF COMPUTATIONS OF VARIOUS PARAMETES STARTING FROM INPUT VOLTAGE AND CURRENT SIGNALS INCLUDING SAMPLING RATE IF APPLICABLE
TEXT
101.
MANUFACTURING ACTIVITIES AS PER TECHNICAL SPECIFICATION (YES/NO) (DETAILS SHALL BE SUBMITTED SEPARATELY IN A SEALED
BOOLEAN
COVER ALONG WITH OFFER.)

87 - Meters For Distribution Transformer Energy

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87 - Meters For Distribution Transformer Energy

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STANDARD TECHNICAL SPECIFICATION OF 3 PHASE 4 WIRE CT OPERATED FULLY STATIC AMR COMPATIBLE TRI-VECTOR ENERGY METERS FOR DISTRIBUTION

Suitable for operation for 415 V Ph-Ph or 240 V Ph-N. 5 Amps

Category A DTC EA Meter Specs.

POWER SUPPLY ISI MARK CURRENT RATIO VOLTAGE RANGE

The Meter shall confirm to requirements of IEC 62056 (amended up to date).

Category A DTC EA Meter Specs.

6.11 OUTPUT DEVICE:

6.19 COMMUNICATION CAPABILITY:

6.20 Self Diagnostic Features.

6.22 6.23 6.24 6.25

Category A DTC EA Meter Specs.

Category A DTC EA Meter Specs.

Category A DTC EA Meter Specs.

Category A DTC EA Meter Specs.

7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18.

Category A DTC EA Meter Specs.

F 1 table 30 F 2 table 31 Table 32 to 37

Category A DTC EA Meter Specs.

Category A DTC EA Meter Specs.

Category A DTC EA Meter Specs.

Category A DTC EA Meter Specs.

Category A DTC EA Meter Specs.

Category A DTC EA Meter Specs.

Tool fabrication and manufacturing

testing Type testing of Meters

Category A DTC EA Meter Specs.

25.0 COMPONENT SPECIFICATION: As per Annexure - I enclosed.

Category A DTC EA Meter Specs.

Number of Meters supplied

NAME OF FIRM _____________________________________________

NAME & SIGNATURE OF TENDERER _________________________

Category A DTC EA Meter Specs.

ANNEXURE I Sr. No. Component function Requirement Makes and Origin

Measurement or computing chips

Category A DTC EA Meter Specs.

communication and power circuit.

Category A DTC EA Meter Specs.

Category A DTC EA Meter Specs.

Category A DTC EA Meter Specs.

(Authorised Signatory) FOR _________________

Category A DTC EA Meter Specs.

GAURANTEED TECHNICAL PARTICULARS FOR L T METERS

MANUFACTURERS / SUPPLIERS NAME AND ADDRESS WITH WORKS ADDRESS

MAKE AND TYPE OF METER

ACCURACY CLASS OF METER 0.5 S

9. 10. 11. 12. 13. 14. 15. 16. 17.

TEXT TEXT TEXT TEXT TEXT TEXT TEXT TEXT BOOLEAN

DISPLAY PARAMETERS AS PER SPECIFICATIONS

GAURANTEED TECHNICAL PARTICULARS FOR L T METERS

19. 20. 21. 22. 23. 24. 25. 26.

TEXT BOOLEAN BOOLEAN BOOLEAN BOOLEAN TEXT TEXT BOOLEAN

POLY CARBONATE BODY OF THE METER CONFORMS TO IS:11731 (FH1 CATEGORY)

PHYSICALWATER ABSORPTION VALUE OF METER BODY

GAURANTEED TECHNICAL PARTICULARS FOR L T METERS

THERMAL HDDT VALUE OF METER BODY

TENSILE STRENGTH OF METER BODY

FLEXURE STRENGTH OF METER BODY

MODULUS OF ELASTICITY OF METER BODY

IZOD IMPACT STRENGTH OF METER BODY NOTCHED AT 23C

TERMINAL COVER OF METER IS EXTENDED TYPE,TRANSPARENT AND SEALABLE INDEPENDENTLY

POLYCARBONATE TRANSPARENT BASE AND COVER IS ULTRASONICALLY WELDED (CONTINUOUSWELDING)

THICKNESS OF MATERIAL FOR METER COVER AND BASE IS MINIMUM 2MM

TERMINAL COVER IS TRANSPARENT WITH ONE SIDE HINGEWITH SEALING ARRANGEMENT