365 - 에너지 3.3.OJT-POSCO) 인니현채인표준교안-실무On Job - trans final

Standard
lesson
plan
POSCO
Power system and electric devices Date: 2012.2.1 Page:1/106
Electric power system stabilizer (SSC)
Rev. : 0

Chapter 1. Electric power system stabilizer (SSC)
1. Overview of system
Gathering activation signal of substator and company into direct-transporting cable, and receiving SSC input
signal (DI). Then judge BUS UF (Low-frequency) occurrence in substation and system separation of each patterns st
ACS-2500. At this time, system separation is done and UF occurs, block load of substation where UF occurred.
Selection of target has to be done by calculating load, production of substation which its system is separated at ACS-
2500. If load is too high, calculate amount of load with an order of ranking on Setting ranking and load screen of
ADS-2000. Then, select load until amount of load reaches differential, and make an trip output from PLC.
Receive B.C transmitted data from ACS-2500 of substation at ACS-2500 for getting production data, and calculate

2. Frequency relay management

Classification
Setting #
(Hz)
Time Delay(sec)
[Range of modification]
Usage
New water-
passing
S/S
1 step 59.0 0.5 [0.5~6] For alarm, For differentiator
2 step 57.5 2.0 [0.5~6]
For separating for separating power
transmission/receipt (Water-passing
Line Trip)
3 step 57.0 0.5 [0.5~6]
For separating for separating power
transmission/receipt (Water-passing
Line Trip)
4 step 57.5 0.16 [0.16~1] For differentiator
Water-
passing
S/S
1 step 59.5 0.1 [0.1~21] For alarm
2 step 59.0 0.1 [0.1~21] For alarm
3 step 57.5 0.1 [0.1~21] For alarm
Iron-making
S/S
1 step 59.5 0.5 [0.5~6] For alarm
2 step 59.0 0.5 [0.5~6] For activating SSC & LLE
Rolling
S/S
1 step 60.5 0.1 [0.1~21]
For alarm (Supervising high
frequency)
2 step 57.5 0.1 [0.1~21] For alarm
3 step 57.0 0.1 [0.1~21] For alarm
Seaside
S/S
1 step 59.5 0.1 [0.1~21] For alarm
Western
S/S
1 step 59.5 0.1 [0.1~21] For alarm
Standard
lesson
plan
POSCO
Rev. : 0


3. Protection effects of frequency of private power station

4. Managing separation circuit of receiving end of low-frequency
A. Block receiving end for protecting private power station in factory if low-frequency inflowed from KEPCO
B. Logic Diagram of low-frequency protective circuit

Adjust part of setting number for reacting to pattern of frequency dropping of KEPCO system
- Setting of UF 3 layer (57.0Hz) Time : From 1.0sec Changed to 0.5sec

Classification Existing T/G LNG
Turbine Trip 56.4Hz (Inspection)
G/T : 56.4Hz (Inspection)
S/T : 57.0Hz (3sec)
Possible time for
accumulation of Damage
(Based on Turbine)
- 56.3~56.2Hz : 15 min.
- 56.2~56.1Hz : 1 min.
- Below 56.1Hz : Impossible
to activate
- 57.0~56.4Hz : Transient
Only
- Below 56.4Hz : Impossible to
activate
Separated from KEPCO 57.5Hz (2sec) , 57.0Hz (0.5sec)
Condition of frequency for
activating SSC
57.5Hz (Inspection)
0.5sec
0.16sec
2.0sec
0.5sec
New power receiving S/S
UF1layer(59.0Hz)
UF3layer(57.0Hz)
UF2layer(57.5Hz)
UF4layer(57.5Hz)
Power
receiving
line
ALL TRIP
1.1sec
Standard
lesson
plan
POSCO
Rev. : 0

5. Supervising power system stabilizer
A. SSC Main supervising screen

B. Activating condition
1) Fever removing condition of KEPCO and P/P(Private power system), and Bus UF signal of S/S. It
can be activated AND condition at Production < Amount of load. Condition of separating system
consists of 173 items.
2) UF signal
* UF2, UF3 of Iron-making S/S 154KV Bus
* UF2, UF3 of seaside S/S 154KV Bus
* UF2, UF3 of western S/S 154KV Bus

Standard
lesson
plan
POSCO
Rev. : 0

4) Activating Flow

SSC activation
SSC activated ?
Targeted to block Trip
Timer(1.0Sec)
Calculate 2
nd
amount of
blockage
UF condition cleared?
End
N
O YE
S
YE
S
N
O
Auto-return
1Step. Select target for block
Pre-calculation for each Pattern
Separation of power
transmission/receipt &
J,H.S S/S UF
"SSC Fault"
2~6 stage Timer(1.5Sec)
Targeted Group Trip
UF condition cleared?

End
N
O
YE
S
Manual Reset
1
st
stage. Stop inspection
Activate LLE if condition is met
Standard
lesson
plan
POSCO
Rev. : 0

5) Manual Input Data

C. Condition of stopping SSC
1) If abnormal situation occurred during SSC operation, stop SSC by load blocking program, and it is
automatically changed to pattern of LLE activating condition.
2) Items of suspending condition is for abnormal system signal (CB,DS), abnormal signal of low frequency (S/S Bus),
and abnormal SSC SYS' (MPU Fault, SSC Power Fault, Abnormal BC communication, T-Link Fault, ACS Fault).
D. Activating condition and targeted group for blocking

Items Standard Items Standard
Allowable rate of plant 0 1 cold rolled load 19.0 MW
Interval of blockage 1.0 Sec 2 cold rolled load 19.0 MW
P/P UF Unused 3 cold rolled load 19.0 MW
1 hot rolled load 33.0 MW 4 cold rolled load 20.0 MW
2 hot rolled load 31.0 MW Load of minimill 25.0 MW
3 hot rolled load 31.0 MW - -
Activating
Condition
Condition
of fever
removal
(Substation)
PTN A
N S/S
PTN B
RJAH
PTN C
S
PTN D
JAH
PTN E
JH
PTN F
J
PTN G
AH
PTN H
H
J S/S UF X X X
H S/S UF X X
S S/S UF X X X X X X
Blocking
Load
A S/S X X X X
R S/S X X X X X X
J S/S X X X
H S/S X X
S S/S X X X X X X

Standard
lesson
plan
POSCO
Rev. : 0

E. Blocking Sequence
1) Step 1
- Deciding cut-off capacity (WC) WC=WT-WG(1+Wa)
WT : In separation of system, 154KV FDR load + #1,2,3 hot rolling connected to GE
#1,2,3,4 cold rolling, basis load of minimill (Manual setting number)
WG : Total amount of electricity generated (Data inputting ACS of substation)
Wa : CRT setting number of allowable rate of generator (%)
- Deciding target to set
* It is decided according to already binded order (Set according to SSC No)
* If WC1+WC2+WC3 > WC, feeder of WC1 WC3 is blocked.
2) Step 2
After step 1, block already calculated certain amount by following formula with regular interval until
UF condition is cleared.
- WC = WG(1 + Wa) a
* WG: Total amount of targeted electricity generated
* Wa: CRT setting number of allowable rate of generator (%)
* a: CRT setting number of blockage rate (%)
F. Setting Manual Input Data

1) It consists of total 5 screens by unit of substation, activation of targeted apparatus of load
can be checked on this screen.

.
Standard
lesson
plan
POSCO
Rev. : 0

2) Order of blockage and setting data of blocking target are possible, data can be input by maximum 154 points.
3) Load of target to block and setting No of order of blockage
- Possible setting number of load of targeted to blockage, and actual joined items (Total 91 apparatus)
01 32 : REC S/S (20 apparatus)
33 64 : JAE S/S (21 apparatus)
65 96 : AP S/S (27 apparatus)
97 128 : HAE S/S (23 apparatus)
129 154 : SEO S/S ( 4 apparatus)
G. Explanation of function on SSC Main supervising screen

1) Present condition of power system of over 154KV type at factory is shown (T/L, CB activation, T/C, DS
connection, production of GE CB activation, amount of load).
2) Touching condition of system separation (173 types), color of present condition of system separation and target
of blocking load is changed and displayed.
3) UF signal of GE' connecting substation and items of Mill load data setting are shown. On-line simulation test is
possible by random condition.
4) SSC should be managed by main protective SYS;. If SYS' is breakdown, it is automatically changed to LLE
Mode.
Standard
lesson
plan
POSCO
Rev. : 0

5) Detail function of screen
Display of total calculated number of generation, load
Display of activation and suspension of SSC (Changed to LLE after suspension)
Area of setting production of each substation at site which is applied to On-Line Simulation
Setting area for manual setting number required for activating SSC
Area for supervising condition of UF (Low frequency) of each substation
Area is for supervising event for each case number of event and On-Line Simulation
Touching case No shows separation of system for each case (Touching screen shows Dynamic Window.)
If On-Line Simulation ended, touch area for resetting Simulation Data
If Event occurred, change touch area for checking condition of load cut-off
If Event ended, touch area for resetting SSC Data
SSC Start Touch Area
SSC random stopping Touch Area
6) On - Line Simulation

Operator use this function for checking expected amount of blockage and target at the time when event
occurred in current system with On-line.
- After setting production data on SSC Main screen, touching 173 condition of event occurrence makes
the test under correspond condition possible.

Standard
lesson
plan
POSCO
Rev. : 0

- Display items are event of Simulation Case, Total production, production and amount of load
of each substation under correspond condition, and expected limitation of load.
- Red tie line presented on screen means circuit breaker is shut off.
7) Detail function of screen
Number of system separation case
Displaying amount of load and production of correspond substation if Event occurred
Displaying current amount of load, production of correspond substation
Amount of load
Production
Substation targeted to be blocked
On-Line Simulation Test when touching
8) Supervising expected load during cut-off

Displaying expected load of cut-off by SSC On-Line Simulation
Displaying activation of load of cut-off target
If Event occurred and load is shut off, it displays trip of cut-off target
Amount of load setting area of load of cut-off target
Area of setting ranking of load of cut-off target
LLE No Setting Area of load of cut-off target

Standard
lesson
plan
POSCO
Rev. : 0

6. Apparatus blocking back up load (LLE: LOAD LIMITED EQUIPMENT)
A. Diagram of activating condition of Back Up system

B. LLE supervising screen

1) Management of SSC power system and UF signal of substation connected to generator can
all be checked.
2) Activating condition of LLE is shown by DIAGRAM and it is classified when correspond condition is
activated.
3) Activating condition of each LLE stages can be checked.

SSC FAULT
Separation of system
UF 2 layer or 3 layer
TRIP
Standard
lesson
plan
POSCO
Rev. : 0

C. Activating condition of back up system
1) SSC Fault is activated under AND condition between fever removing condition of KEPCO and P/P
(Condition of separating system) and UF signal.
[ Back Up ]

D:
Order
of shutting-off and target
1) Facilities pin inserted of each substation targeted to block load of LLE DESK is shut off
by 1
st
~6
th
stages.
2) At 1
st
stage, it is shut off by inspection and in 2
nd
~6
th
stage, it is shut off by 1.5 sec
interval until condition is cleared.
3) Shut off only load of substation which meets condition in pin setting order without sorting substation.

Activating condition
Condition of fever
removing
J S/S UF 2 or 3 H S/S UF 2 or 3 S S/S UF 2 or 3
PTN A (New power
receiving S/S)

PTN B (R,J,A,H)
X
PTN C (S)
X X
PTN D (J,A,H)

PTN E (J,H)
X
PTN F (J)
X X
PTN G (A,H)
X X
PTN H (H)
X X
Standard
lesson
plan
POSCO
Rev. : 0

7. Order of limiting load of SSC and limited amount

Standard
lesson
plan
POSCO
Rev. : 0

8. Order of limiting load of LLE and cut-off amount

Standard
lesson
plan
POSCO
Separation of power transmission/receipt and shutting off load
of Mill system (SC)
Rev. : 0

Chapter 2. Separation of power transmission/receipt and shutting off load of Mill
system (SC)
1. Movement flow of mill trip when separating power receiving, transmitting
A. Overview of system
Considering features of iron-making business, vicious load (Huge motor or electric furnace) is managed a lot.
These kinds of load is altering from min. 20MW to max. 70MW at instance. Typically, KEPCO absorbs the loads by
interacting private power station in factory. However, if KEPCO is separated from power system of steelworks due
to
accident or certain reason, private power station in factory is in charge of vicious load. But, if generator in factory is
not efficient for following these vicious load and leaving it alone, generators falls serially and it expands to blackout
of whole steelworks. Therefore, trip vicious load for protecting private power station. This procedures are called Mill
Trip System.

O Accidents in power receiving line
- Short circuit and grounding due to
forest fire and lightening
O Low frequency from KEPCO system
- Frequency goes down due to trip of
huge generator and system separation
O Activate relay protecting power
receiving line
- Main : Carrier Ry(Inspection)
- Protecting rear part
.Distance relay Zone1(Inspection)
. Zone2(20Hz)
. Zone3(100Hz)
O Activate frequency relay of 154KV
mother line of new power receiving
generator
- 2
nd
: 57.5Hz, 2sec
- 3
rd
: 57.0Hz, 0.5sec
- Differentiation circuit :
59Hz57.5Hz
Within 1.6sec

O Shut off all power receiving lines
- Single Operation of private
generation
O Automatic Mill Trip
- For stabilizing private power station,
shut off large altering load with
inspection
Low frequency ?
- Below 59Hz
O Activate power system stabilizer
(SSC & LLE)
- Shut off unimportant load
facility
YES
NO
Standard
lesson
plan
POSCO
of Mill system (SC)
Rev. : 0

2. Single Operation Condition Based on 2010

KEPCO
345KV
New power
recevingS/S

Power receiving
S/S
Iron-making S/S
Western S/S Rolling S/S Seaside S/S
100MW*4
160MW*2,180MW*1
100MW*1
100MW*4

G
100MW*4
G
Case of separating power transmission/receipt

: Turn all power receiving line off (Detail
condition is as following)
: N-R & A-S T/L ALL OFF
: N-S & A-S T/L ALL OFF
: R-J & A-R & A-S T/L ALL OFF
: R-J & A-H T/L ALL OFF
: R-J & H-J T/L ALL OFF
: A-R & H-J & A-S T/L ALL OFF
: A-H & H-J T/L ALL OFF

Detail condition of shutting off all power receiving line
- Case1 : + + +
- Case2 : + + +
- Case3 : + + +
- Case4 : + + +
- Case5 : +

KEPCO
POSCO

345KV A-BUS
345KV B-BUS
#1 M.TR
345/154KV
#2 M.TR
345/154KV
End
Standard
lesson
plan
POSCO
of Mill system (SC)
Rev. : 0

3. Interval of separating power transmission/receipt of each cases
A. In separating power transmission/receipt, shut off overload for protecting generator. Then, it is for stabilizing
power system, and it blocks load of mill supplied from substation at separation interval with top priority.

B. Procedures of activating system protecting system separation
1) Block load of mill at separated section by signal for separation of system (SC).
2) Under system separated condition, power system stabilizing system should be activated with satisfying certain
conditions,
those are Bus UF (Low frequency) signal of substation connected with plants and load>production with the
purpose of shutting off the individual load which excesses production with already settled order.
3) Under same condition of SSC, if a operation is impossible due to SSC FAULT, 1~6 group are blocked orderly by
LLE, final back up system.
C. Operation logic of system protecting system separation

New power receving
KEPCO
B
G G
G
A
C
D E F
G H
Powerreceiving
Iron-making
Seaside Rolling
Western

Separation interval for each pattern
A
Rec Line CB Off(Separate from all substations)
B
Separate rolling, seaside, power-receving, iron-making
C Separate western
D Separate rolling, iron-making, seaside
E Separate seaside, iron-making
F Separate iron-making
G Separate rolling, Seaside
H Separate seaside
By prior calculation, shut off excessive
amount of load individually (Exceeding
amount:0 & Frequency recover)
Load trip of target for blocking mill at separation part
Activate SSC (Block excessive load individually)
Activate LLE (Group cutoff of stage)
Shut off the 1~6 stage by SSC LOCK condition
Separation of power
transmission/reciept
Activate 2,3 low
frequency
Load>Production
Stop SSC System
2
Activate SSC System
1

3
Block load of mill
Block 1 STEP
Block 2 STEP
1~6 stage TRIP
LLE

SSC

SC

Standard
lesson
plan
POSCO
of Mill system (SC)
Rev. : 0

4. Record management and Pattern Sequence of system separation
A. Pattern of system separation, Movement relay, off signal of individual circuit breaker, other conditions, and
historical alarm for activation and historical message are displayed on record management screen.
B. If supervising Single Condition System screen is registered on AOS CRT Key(F47), it can be checked frequently,
and if accident occurs, other screen changes to this screen and plays a role of Guidance for accident.
C. If accident occurred during system separation, check supervising screen of Single Condition System and record
of alarm for analyzing accidents. Then, take appropriate actions for minimizing dispersion of accident.

5. Shutting off the altered load when separating power transmission/receipt
A. When separating power transmission/receipt, for maintaining stability of private power station of correspond system,
execute
automatic mill trip of largely altered load
B. When separating power transmission/receipt, maintaining stability of generator has limits
- Maintain rate of remaining load compared to early stage production after mill trip for lower than 108%
C. Load of Mill Trip

Substation Load targeted to be blocked
Amount of load
targeted to be
blocked(MW)
Total (MW)
Power-
receiving
1 cold rolling TCM 23 23

Iron-making

1 sintering #1,2 Blower
15
15
30

Seaside

15
15
30

Rolling

2 hot rolling RM, FM
2 cold rolling TCM
3 cold rolling TCM
1,2 steel making LF
96
107
17
26
30
276

Western

Minimill EAF, LF, FM
4 cold rolling TCM
223
31
101
355

Total

714

Standard
lesson
plan
POSCO
of Mill system (SC)
Rev. : 0

Setting of load targeted to be blocked can be changed depends on power system

6. Method of managing secure electricity
A. If weather deteriorates (Lightening, Forest fire), to prepare for separation of power transmission/receipt
caused by
abnormal power receiving system, maintain stability by securing output of private power generation for
more than 110% of secure electricity (Load remained after Mill Trip).
B. Calculate secure electricity (Guide for automatic calculation at energy P/C)
Secure electricity = Total load in factory - Mill Trip factory(Current load Load remained while Mill Trip)
C. Output of private power generation = T/G + LNG generation + TRP + CDQ
D. Priority of activating private power station for keeping secure electricity
T/G(By-product gas), TRP, CDQ
LNG generation
Commercial by-product complex generation (By-product gas)
E. Operation for preparing storm and flood
- Limit of activation: If entering direct influence during alarmed period, person in charge
of making alarm should declare alarm again
- First grade alarm: Entering direct influence of Typhoon (Max speed is 35m/Sec) or rainfall (50 /Hr)

Reason : Direct damage to operation occurred at early stage of typhoon
F. Setting optimum standard of operation
- Sintering, Blast furnace : Make recession or reduction with considering plan for iron-
making charter and abnormal supply of raw materials.
- Iron-making : Operate electric furnace at 2/3 period, and continuous caster at 2/4 period ,
- Hot rolling, PCM : 80 deceleration ,
- Annealing/Plating : Recess in advance
G. Priority of limiting load at emergency
Factory
1 hot
rolling
2 hot
rolling
3 hot
rolling
1 cold
rolling
2 cold
rolling
3 cold
rolling
4 cold
rolling
Mini mill
Alarm
5Hr
Clearing

1Hr
Directly affected by typhoon : 3Hr
Order limit activation

1.5Hr
When to clear

1.5Hr
Standard
lesson
plan
POSCO
of Mill system (SC)
Rev. : 0

Order 8 6 3 5 7 2 4 1
Order of limitation of load can be changed depending on profitability.

Standard
lesson
plan
Gwangyang
Steelworks
Actions for separation of generation, power receiving (Substation) Rev. : 0

Chapter 3. Actions for separation of generation, power receiving (Substation)
1. Overview of system separation

A. Private power station and KEPCO line, which means separation between transmitting and receiving
end.
We Gwangyang steelworks block large scale of load alteration when system separation occurred for
stabilizing plants. Also were operating SC (Single Condition) protecting system for preventing black out
ultimately.

B. Setting
If there is low frequency due to trip of partial generator due to dispersion of accident, we block
remained load based on priority order with the purpose of stabilizing plants from recovery of
frequency. It can be done by SSC and power system stabilizing system of LLE.

C. Maximum and basis load of mill factory

Standard
lesson
plan
Gwangyang
Steelworks

D. Method of supervising UCC power system stabilizer
1) Function button of screen
Button Place Explanation

Open main screen

Open cut-off order submenu

Open data screen

Top Menu

Open system screen.(Master Plc Plc, Plc of each
substation Check communication between Hmi)

Open Alarm Sub Menu

Open simulation screen

Maximum
Load
Average
Load
Basis Load
Power
Receiving
1 cold rolling 55 52 38
Rolling 2 cold rolling 66 48 38
2 hot rolling 130 66 29
3 hot rolling 130 69 20
1,2LF 42 10 0
Western 1 hot rolling 130 71 36
High mill 250 160 24
3 hot rolling 4L 25 18 3
Total amount of load 939 584 262
Items
Factory
Standard
lesson
plan
Gwangyang
Steelworks

Open screen displaying activation of feeder of power-
receiving, iron-making, western, rolling, and load electricity
number of cut-off order

Cut-off order
SUB MANU
Open screen displaying activation of feeder of seaside,
Latter plate, eastern, and load electricity number of cut-off
order

Open screen for setting cut-off order of each feeder

ALARM Open screen displaying alarm related to Process
Sub Manu

Open screen displaying alarm related to Event

Open screen displaying alarm related to System

Main screen

Open screen displaying individual electricity data

Changing to Ssc Use. (Background color can be red
depends on situation)

Executing Ssc Lock. (Background color can be red depends
on situation)

Button Place Explanation

Main screen
Open screen deciding whether operating all substations
by Ssc mode or Back-up mode

Total Backup
Sub Menu
Operating all substation by Back-up mode

Operating all substation by SSC mode

Cut-off order
screen
Reset all things if there is trip of each feeder.
Clicking button on Ssc Lock status, all things are reset 1~3
seconds later.

Data screen
Reset all things if there is trip of each feeder related to mill.
Clicking button on Ssc Lock status, all things are reset 1~3
seconds later.
Standard
lesson
plan
Gwangyang
Steelworks

Cut-off order
setting
screen
Button would be activated if order was appropriately input on
setting screen. If clicking this button at this time, order would
be inserted.

If order is overlapped, modify that and click Error Reset
button for activating Data button.

Alarm
Process,
Event,
System
screen
It shows alarm record of total Plc in Process, Event, System
It shows alarm record of master Plc in Process, Event,
System
It shows alarm record of new power receiving Plc in
Process, Event, System
It shows alarm record of power-receiving Plc in Process,
Event, System
It shows alarm record of iron-making Plc in Process, Event,
System
It shows alarm record of western Plc in Process, Event,
System
It shows alarm record of rolling Plc in Process, Event,
System

Button

Place

Explanation

Alarm
(Process,
Event,
System)
screen
It shows alarm record of seaside Plc in Process, Event,
System

It shows alarm record of latter plate Plc in Process, Event,
System

It shows alarm record of eastern Plc in Process, Event,
System

It shows alarm record of S/C Plc in Process, Event,
System

Closing window.
Standard
lesson
plan
Gwangyang
Steelworks

Printing screen.
Dont change the screen after clicking until printer starts to
print it out.

2) Basic marks

Screen

Places

Explanation

Main screen
ON/OFF of CB (ON : Red, OFF : Yellow green)

Subjected to On/Off of CB.(Correspond CB is ON :
Yellow, OFF : Blue)

Displaying flow of Tie Line.

Main,
Individual
electricity data,
Cut-off order
Displaying titles or lists.(Background color is black
and letter is white)

Displaying electricity data for only printing.
(Background color is black and letter is sky blue)

Cut-off order,
Data screen
Inputting/Outputting allowable rate of generator,
Cotrolling time, Blocking rate, Setting order, Setting
amount of load for input/output. (Background color is
black and letter is white)

Displaying activation of feeder. If it is Stopped
(Yellow green), Activating(Red), TRIPped(Yellow).
3) Function of main screen of UCC Single Condition

Standard
lesson
plan
Gwangyang
Steelworks

Standard
lesson
plan
Gwangyang
Steelworks

4) Method of manipulating Single Condition Manual Mill Trip

Items Overview Remarks
Screen moving button
C Displaying summary of system control
C System electricity amount data
Displaying production of each substation
C Displaying amount of load of each substation
C Displaying condition of circuit breaker
C
It is used at emergency operation of A-S T/L, if clicking the
button, emergency operation sign would be flickering over
A-S T/L.

Displaying pattern occurrence
PATTERN occurred : Red
Normal : Black

Displaying activation of feeder.
TRIP : Yellow, Activating : Red , Stopped : Yellow green

1
If TRIP occurred, operator should check and click the
button, then all thing would be reset after 1~3 seconds, and
trip sign will be changed to stopped

Displaying production, amount of load, load of mill of each
substation.

C
It starts or stops single condition and displays red color
depending on activating condition.

C ALARM condition

Standard
lesson
plan
Gwangyang
Steelworks

5) Procedures

Click name of correspond
factory
Check YES
Show window

Reconfirm sign of Window

Click TRIP
Standard
lesson
plan
Gwangyang
Steelworks
Role of UCC worker
Rev. : 0

Chapter 4. Role of UCC worker
1. Objective
For contributing smooth system work by recognizing safety standard for dangerous operation at high place
and handling electricity, management standard and wearing safe, clean equipments, cautions for
manipulating apparatus and S/W, mission of UCC (Utility Control Center) operator and what to keep in
mind.

2. Mission of operator
A. Operators of electric facilities are in charge of supply of electricity. They supply electricity to each
manufacturing factory steadily and make contribution for production of steelworks.
B. Supplying high-quality electricity steadily with preventing breakdown and mismanipulation of generator,
substation. Also, they have to make all efforts to secure stability of private power station in case of
accidents.
C. If black out occurred, take appropriate actions for minimizing delay of electricity supply.
D. Make effort to save electricity.
E. There should be no accidents related to electric shock during operation.

3. What to keep in mind
A. General things
1) Operate based on operation standard.
2) Always study about wiring of electric machine, and dont be overconfident with insulation. Also,
consider that electric machine is always applied electric current and dont touch them.
3) Check and check about orders and notices.
4) Use designated clothes and protective equipments.
5) Dont be overconfident with facilities or myself.
6) If health condition is bad, notice it to manager or part director at any rates.
(Lots of accidents results from overwork)
7) Dont let other people operate private power station.

B. Before operation
1) Manager should notice about standard, contents, objective, cautions to each operators thoroughly.
2) Execute tool box meeting under supervision of person in charge for the purpose of finding risky factors
and contemplate about detail actions for safety.
3) If operating in Group, make sure to appoint person in charge in advance.

Standard
lesson
plan
Gwangyang
Steelworks
Role of UCC worker
Rev. : 0

C. During operation
1) In supervising, check load electricity, flow in case of unforeseen accidents.
2) If accident occurred, dont panic and check places, then confirm normal activation of each apparatus and take
actions for it according to standard.
3) In taking action for blackout or charging, execute after confirm communication between load part (Factory or
workplace).
4) Manipulation should be done by order from manager based on operation standard.
5) In manipulating apparatus, execute point checking about condition of machines.
6) In blackout operation, open correspond switch, and attach safety labels and inspect electricity and check earth at
electricity passing part and machines before reparation.
7) In approaching to charging part, operate by pairs after reporting to manager. (under supervision of senior
operator.
8) In whelding, place fire extinguisher at all costs.
9) If you have to leave workplace, get approval of person in charge and notice them about destination. If person in
charge has to leave, get an approval of manager and should appoint delegate.
10) If operation ended, senior operator should check safety matters lastly and report to manager.
11) If safety accident occurred, take emergency actions such as rescuing victims, then make a report by system.

4. Cautions for manipulating switch
A. Cautions
1) Manipulation should be quick and safe.
2) Switch manipulation in restricted area (Substation, PCO electric room, UCC) should be done by operator(electric
operation room) and should obey order from electric manager. Also, it should be done by procedures of operation
standard.
A) All manipulations except above should be done by same criteria at facility room.
B) In black out operation, under request by manager, facility manager and system protective manager can
play a role of operation manager.
3) If severe accidents occurred or it is emergency for the risk of it, electric operator should open switch and can
report to electric operating manager after accidents. Also, after securing safety, they can input switch by order
form electric operating manager.
4) Dont let anyone approach to switch that safety label is attached without guidance of electric worker.
5) In manipulation of switch, check name of line and displaying lamp, electric current number. It should be done by
pointing out.

Standard
lesson
plan
Gwangyang
Steelworks
Role of UCC worker
Rev. : 0

B. Flow of black-out, charge of electric facilities

C. PANEL KEY management
1) All keys related to substation and PCO electric room should be managed by electric operation room,
and during inspection, senior operator should carry them.
2) INTERLOCK KEY should be managed by electric operation manager at UCC, and it can be used
after getting approval of director.

D. Safety actions
1) In charge, black-out operation, for the purpose of classifying operation space except regulated TAG,
ILS, install sign or safety line for inhibiting manipulation.

Standard
lesson
plan
Gwangyang
Steelworks
Role of UCC worker
Rev. : 0

Standard
lesson
plan
Gwangyang
Steelworks
Understanding UCC energy PC 15 minutes Demand Rev. : 0

Chapter 5. Understanding UCC energy PC 15 minutes Demand

1. What is power receiving 15 minutes demand?
Number exchanged from estimated average power receiving electric amount to average hourly electricity per 15
minutes, and it applies maximum number during month. That is, it is maximum electricity can be received during 15
minutes. Gwangyang steelworks applies synthesized estimated maximum electricity to basic electricity fee of KEPCO.
Therefore, prediction of demand is also synthesized electricity. It is predicted by linear or quadratic function curve.
A. Inspected electricity and 15 minutes-demand prediction

2. Organization of output of pulse signal from synthesized estimator for predicting demand

Peak
15Demand(4/, 1456/)
15 30 45 60
()
(KW)

(Deman
d )
Demand
DCS
Pulse Pulse
DCS
Standard
lesson
plan
Gwangyang
Steelworks

Withdrawing pulse signal of watt-hour meter for compared transaction which has same signal MOF of KEPCO for
transaction and transmitting data to server of data room through latter plate substation and new power receiving
substation DCS can estimate 4 points of forward direction (d1~d4) and reverse direction (d1~d4) with same
method of synthesized watt-hour meter for transaction, and predict demand by synthesizing usage of himetal for
every 5 seconds.
3. Mechanism of synthesized estimation of power receiving demand 5 line

4. Judgement of limit of load when demand exceeds management number by prediction curve of 1
st
, 2
nd
function

5. Applying record of Demand
A. Daily demand is applied middle time and maximum time period (09:00~23:00) of business day including Saturday,
and it is not applied to light-load (Night-time, Sunday, Holiday).
B. Monthly demand is applied by last July, August, September and maximum number of this month (Peak of this
month). That is, peak of summer time (July, August, September) and maximum 15 minutes demand electricity at
this month affects electricity fee. Therefore, management of summer time peak is crucial.
C. Calculation of electricity fee is usage fee plus max.demand electricity fee which is recorded by demand meter
If load rises up sharply, predicted number of 1st
function is within management number. So
workers dont worry about that, but number in
2nd function exceeds management number.
Therefore, react to load of electricity by
executing limitation of load.
If load of electricity went sluggish, limiting load is
needed because prediction of 1st function
exceeds management number.
However, prediction in 2nd function is crooked
and gathered within management number. So
limiting load is not needed.
Standard
lesson
plan
Gwangyang
Steelworks

(From Gwangyang Steelworks to KEPCO).
6. Flow of Demand management

Demand
- ,
-
-
D/M

, LF
1
(#6,7 / #8,9 )
D/M

D/M

D/M

1 Pitch

2
(#6,7 / #8,9
Y

Y
Y
Y
N
N
D/M

N
N
N
Gas

LNG
Full

Y
N
1Hr

D/M

D/M
Y
* Demand
1 Picth
Standard
lesson
plan
Gwangyang
Steelworks

7. Adjustment criteria for loads of high-mill electric furnace

8. Order of limiting load when demand is increased
Rank Target
Amount of
load during
activation
(MW)

Remarks
Total
1
1
st
high-mill electric
furnace
60 60.0
2
1
st
high-mill electric
furnace
60 120.0
3 High-mill #1 LF 20 140.0
If LF load is limited, minimize
damage to operation by discussing
with produce control center
* LF electricity : based on real
number
4 High-mill #2 LF 20 160.0
5 High-mill #3 LF 20 180.0
6 2 steel making LF 22 202.0
7 1 steel making LF 20 222.0
8
Oxygen compressor
(#6~7)
4.6 226.6 2.3MW per period
9
Controlling hot rolling
pitch
20.0 246.6
Choose one of 1~3 hot rolling
* When controlling pitch, discuss with
production control center
10
Oxygen compressor
(#8~9)
4.6 251.2 (Check production per factory)
11 Air compressor (#6~7) 18.6 269.8
7.8MW per one air compressor
1.5MW per one nitrogen compressor
12 Air compressor (#8~9) 20.0 289.8
8.5MW per one air compressor
1.5MW per one nitrogen compressor
13
Controlling hot rolling
pitch
20.0 309.8
Choose one of 1~3 hot rolling
* When controlling pitch, discuss with
production control center

9. Amount of adjusting output per generator
A. If igniting LNG in thermal power plant
- Action time of requesting LNG ignition at UCC(Electricity) : 10 minutes
- If output per unit increases/decreases
: In 70~95MW output 2.0MW/Min
: Over 95MW output 1.5MW/Min
B. If output of LNG generation rises/drops
- Increase of GT output/decrease/increase in decease : 13.5MW/Min (All things are same)
Items
Pattern of action for controlling load for each excess of management number
of power receiving demand
Pattern for each
operation
Over 10MW ~ Below 30MW Over 30MW ~ Below 40MW
1
st
, 2
nd
dissolve and
heat-increasing
1
st
adjustment (500V/70KA) 2
nd
adjustment (460V/60KA)
Standard
lesson
plan
POSCO
Understanding apparatus synchronizing UCC, substation Rev. : 0

Chapter 6. Understanding apparatus synchronizing UCC, substation
1. Objective of synchronizing
Synchronization means method of operating power system which makes possible for parallel operation of two
different power by non-interrupting from power source for synchronization. That is, system of operating power
system make possible for parallel operation between KEPCO system (Receiving end) and private power generating
system (Transmitting end) at non-interruption. If it is synchronized without satisfying condition of parallel operation,
substation unit of large scale accident would occur, so it is for preventing those accidents.

2. Condition
For executing synchronizing, following condition should be satisfied.
A. Voltage (V) should be same
B. Frequency (F) should be same
C. Topo (T) should be same

3. Method of inspecting synchronization
A. Inspection of synchronization means checking and comparing voltage (V), Frequency (F), Topo(T) of two
synchronous generator.
B. There are two A, B synchronous generators like [Figure 1], if B generator is inserted in generator, lets think
about executing synchronized inserting A generator.
Voltage on Vs topo and Vsa topo are changed temporally like [Figure 2]. At this point, dot that topo is concurred
means like B point in [Figure 2], which altering direction of voltage is same and Vs - Vsa = 0.
C. Like [Figure 2] above, if connecting voltage meter or light bulb between S and Sa, voltage drops and light bulb
gets darker, and that point is same-topo spot. That is b point.

[Figure-1]

Standard
lesson
plan
POSCO

[Figure-2]

4. Synchronized circuit breaker of each substation
A. New power-receiving substation
154KV N-R T/L 1L(N-052RT1) 154KV N-R T/L 2L(N-052RT2)
154KV N-S T/L 1L(N-052ST1) 154KV N-R T/L 2L(N-052ST2)
154KV Bus Tie(N-052B)

B. Power-receiving substation
154KV N-R T/L 1L(R-052NT1) 154KV N-R T/L 2L(R-052NT2)
154KV A-R T/L 1L(R-052AT1) 154KV A-R T/L 1L(R-052AT2)
154KV A-R T/L 3L(R-052AT3) 154KV Bus Tie(R-052B)
154KV R-J T/L 1L(R-052JT1) 154KV R-J T/L 2L(R-052JT2)
154KV R-J T/L 3L(R-052JT3)

C. Iron-making substation
154KV R-J T/L 1L(R-052RT1) 154KV R-J T/L 2L(R-052RT2)
154KV R-J T/L 3L(R-052RT3) 154KV Bus Tie(N-052B)
154KV H-J T/L 1L(J-052HT1) 154KV H-J T/L 2L(J-052HT2)
No.1 T/G(J-052G1) No.2 T/G(J-052G2)
No.1 T/G(J-052G3) No.1 T/G(J-052G4)
Standard
lesson
plan
POSCO

D. Rolling substation
154KV A-R T/L 1L(A-052RT1) 154KV A-R T/L 2L(A-052RT2)
154KV A-R T/L 3L(A-052RT3) 154KV Bus Tie(N-052B)
154KV A-H T/L 1L(A-052HT1) 154KV A-H T/L 2L(A-052HT2)
154KV A-H T/L 3L(A-052HT3) No.2 T/G(J-052G2)
154KV A-S T/L 1L(A-052ST1) 154KV A-S T/L 2L(A-052ST2)

E. Seaside substation
154KV A-H T/L 1L(H-052AT1) 154KV A-H T/L 2L(H-052AT2)
154KV A-H T/L 3L(N-052AT3) 154KV Bus Tie(N-052B)
154KV H-J T/L 1L(N-052JT1) 154KV H-J T/L 2L(N-052JT2)
No.5 T/G(H-052G5) No.6 T/G(H-052G6)
No.7 T/G(H-052G7) No.8 T/G(H-052G8)

F. Western substation
154KV N-S T/L 1L(S-052NT1) 154KV N-S T/L 2L(S-052NT2)
154KV A-S T/L 1L(S-052AT1) 154KV A-S T/L 2L(S-052AT2)
154KV Bus Tie(N-052B) No.1 GT(S-052GT1)
No.2 GT(S-052GT2) S/T(S-052ST)

5. Preparation for synchronizing and Knowledge
A. Check whether synchronization is possbile at correspond circuit breaker or not
B. Synchronization of Generator has to be done at power plant originally, but if insertion at power plant is impossible,
it can be done at E/C and substation. If synchronizing at E/C and substation, 43 switch should be changed to
S/S part at 154KV SV PNL of substation. (It is always P/P part)
C. Synchronization is based on Auto insertion, and Manual insertion is for special case.

6. Order of synchronization at E/C
A. Auto manipulation at E/C
1) Check 43DR SW Remote of synchronize PNL of correspond substation
2) Check manual at E/C Synchro Desk (Always Manual)
3) Choose circuit breaker for corresponding substation on CRT screen (Check CRT & Mosaic PNL Flickering)
4) Choose correspond substation at Synchro Desk (Check activation of instruments)
5) Select Auto mode at Synchro Desk (Check lighting of auto selection lamp)
Standard
lesson
plan
POSCO

6) Confirm synchronization and push the reset button at Synchro Desk Reset Button.
(If synchronization is done, Synchro Scope Meter stops to rotate)
B. Manual manipulation at E/C
If one of voltage at receiving, transmitting end is not approved, insert manually.
1) Check 43DR SW Remote of synchronize PNL of correspond substation
2) Select circuit breaker of correspond substation on CRT screen (Check CRT & Mosaic PNL Flicker flickering)
3) Select correspond substation at Synchro Desk (Check activation of instruments)
Instruments are activated at voltage-approved part, and Synchro Meter does not rotate.
4) Check Manual mode at Synchro Desk.
5) Turn on the CB on S/W at Synchro Desk.
6) Confirm insertion of CB, and click Reset Button S/W.
(If synchronization is done, voltage at Synchro PNL receiving, transmitting end, and frequency Meter go same)

7. Flow of synchronization at E/C

Start
Choose S/S
Choose CB
Choose Mode
Manual selection
Input
Auto-selection
Input by auto synchronizator
Reset CB
Reset mode
Start
Standard
lesson
plan
POSCO

8. Organization of E/C Synchro PNL

(Figure 11-3) Organization of E/C SY PNL

A. If selecting correspond CB on CRT screen after choosing correspond substation at Synchro PNL,
instruments at KEPCO and P/P are activating and Synchro Scope rotates to Fast direction.
B. Alarm occurrence
* Input ABN : Occurred if Synchronize Pnl power is abnormal
* Device ABN : Occurred if condition of synchronization is not satisfied
(If there is no voltage at one of KEPCO or P/P)

Standard
lesson
plan
POSCO

9. Organization of apparatus for manipulating synchronization

(Figure 11-4) Organization of circuit for synchronization

FL -NET
Standard
lesson
plan
POSCO

10. Circuit diagram of E/C synchronization

(Figure 11-5) Circuit diagram of E/C synchronization

Standard
lesson
plan
POSCO

11. Order of synchronization at substation
A. Auto insertion
1) Check Synchronize PNL controlling power is on or not (8-SY) (Light Lamp)
2) Change to Synchronize PNL 43-DR SW Directly
3) Change to 43-AM SW Manually
4) Select correspond circuit break (Check Lamp Flickering)
5) Synchro Scope rotates to fast direction slowly, and check voltages at receiving, transmitting end, and
meter movement of frequency. After that, change 43-AM SW to Auto mode.
6) If point of Synchro Scope penetrates 0, Auto insertion is executing.
(If synchronization is done, Synchro Scope Meter stops to rotate, and Lamp Flickering stops)
7) After checking synchronization, change 43-DR and 43-AM SW to Remote mode.
B. Manual insertion
If there is no approval of voltage at receiving, transmitting end, execute manual insertion.
1) Check Synchronize PNL controlling power is on or not (8-SY) (Light Lamp)
2) Change to Synchronize PNL 43-DR SW Directly
3) Change to 43-AM SW Manually
4) Select correspond circuit break (Check Lamp Flickering)
(Only voltage-appreve part can be activated and Synchro Meter doesnt rotate.)
5) Manipulate CB on S/W at Synchro PNL.
6) Click reset button S/W after checking insertion of CB.
(If synchronization is done, voltages of receiving and transmitting end of Synchro PNL, and
frequency meter goes same.)
7) After checking synchronization, change 43-DR SW to Remote mode.

Standard
lesson
plan
POSCO

C. Organization of synchronize PNL at substation

Standard
lesson
plan
POSCO
Management of energy administration system
Rev. : 0

Chapter 7. Management of energy administration system
1. Components of system

Components of screen menu

Energy record
management system
Breaking news
Electricity
Generation
Power
Oxygen
Common
Newspaper for electricity
Time record

DATA Monitoring

Reforming records
Record of power receiving, transmitting
Demand record
Record of each substation
Record of factory for unit
S/U load of power station
Using electricity of power plants
Factory Load
Record of VAR occurrence
Information of electric apparatus
TREND analysis
Information of abnormal facilities
Differential rate of electricity distribution
Standard
lesson
plan
POSCO
Rev. : 0

B. Flow of system disposal

Specification of AI instrument
management (Client)
e2c105ss
Specification of PI instrument
management (Client)
e2c135ss
Specification of DI instrument
management (Client)
e2c120ss
management (Server)
e2c100ta.c
management (Serve)
e2c130ta.c
management (Serve)
e2c115ta.c
Specification of AI instrument management (Serve)
e2c130ta.c
Specification of AI instrument management (Serve)
e2c130ta.c
Receiving inspection # &
Organize file
E2i195rd.c
AI code master
(AI CODE)
PI code master
(PI CODE)
DI code master
(DI CODE)
Energy Process Computer
Receiving data log file/30
seconds
yyyymmddhhmmss
AI inspection
number
file(ai00.dat)
AI inspection
number file
(ai23.dat)
PI inspection
number file
(pi00.dat)
PI inspection
number file
(pi23.dat)
DI inspection
number
file(di00.dat)
DI inspection
number
file(di23.dat)
Standard
lesson
plan
POSCO
Rev. : 0

2. Method of checking part of energy management system
A. Method of handling newsflash
1). Select classification of inquiry.
- Daily : Inquiry of daily record
- Monthly (Daily) list : Check daily record with monthly list
2). Click selecting inquiry date button for choosing date or insert directly.
3). Clicking inquiry button will show information corresponded with condition of inquiry.
4). If there is items to be modified, modify it and click register button for saving.
5). If checking daily (time) list, monthly (daily) list, clicking excel button changes already checked contents to excel.

Standard
lesson
plan
POSCO
Rev. : 0

B. Method of electricity management
Method of registering daily record of operation
1). Choose date for inquiry.
2). Select group. Clicking group input box cancels selection (Group and working place).
3). Select working place. Clicking working place input box cancels selection (working place).
4). Clicking inquiry button can show already registered data.
5). After inquiry, register and modification of correspond date is possible.
6). Attaching files is possible for 3 on only working place at corresponding date, if files are more than 3, delete
existing files for attaching files (Attached files are shown by link, and delete button is next to that).
(Maximum capacity of file is 10MB.)
7). Complete registering by clicking register button.

Standard
lesson
plan
POSCO
Rev. : 0

Method of checking record of operation
1). Searching for each working group
- Select working group of classification of inquiry.
- Click inquiry period selection button for choosing period or input directly and register only start date.
- Click working group selection button for choosing working group. Click working group input box for canceling
selection.
- Clicking inquiry button will show record of operation which is corresponded with condition of inquiry.
- Clicking authorization button will approve already checked record of operation.
2). Inquiry of string to search
- Select string to search of inquiry classification.
- Clicking inquiry selection button for choosing inquiry period or input directly.
- Click working group selection button for choosing working group. Click working group input box for canceling
selection.
- Input string to search by using *(AND), +(OR).
- Choose classification of authorization.
- Clicking inquiry button will show record of operation which is corresponded with inquiry period.
- Click working place of already checked break down for showing contents of operation. If there is attached file, name
of file
will be shown.
- Clicking name of attached file will show contents of the file.

Standard
lesson
plan
POSCO
Rev. : 0

C. Method of checking and modifying time record
1) Method of checking PI time record management
A) Select inquiry period (If choosing period by calendar or cursor deviates from input box of start date, end date
will be reset) and substation and click inquiry button.
B) Date modification
(1) Modification is possible only if inquiry period is just one day.
(2) Click buttoned name of measuring instruments.
(3) Check check-box of time for modification for activating input box. Only numbers can be input.
(4) If modification is done, click register button.
(5) Click FInish button for canceling all operations and modification window will be vanished.

Standard
lesson
plan
POSCO
Rev. : 0

D. Method of checking record of power-receiving, transmitting
- Check production record of individual power plants and power-receiving, revers transporting electricity by
day/month unit.
- Daily: Inquire time record by daily list
- Monthly: Inquire daily time record by monthly list
2). Click inquiry date selection button for checking inquiry date or input directly.
4). Select items of electricity type.
- Available/Unavailable electricity : Check available and unavailable electricity of corresponding items
by Kw/h unit.
5). Click inquiry button for displaying information corresponded with condition of inquiry on screen.

Standard
lesson
plan
POSCO
Rev. : 0

E. Method of checking record of each substation
- Inquire average amount of time of power plants and usage of factory of each substation.
- Daily: Check daily record by average of time
- Daytime: Check record of middle load time by average of time
- Evening: Check record of maximum load time by average of time
- Nighttime: Check record of light load time average of time
2). Click inquiry date selection button for choosing date or input directly.
4). Choose item for inquiry.
- Choose record of generation and individual substation, and check by Kw/h unit

Standard
lesson
plan
POSCO
Rev. : 0

F. Method of checking record of each unit of factory
- Inquire record of electricity usage of each factory by daily/monthly unit.
1). Select classification of inquiry..
- Daily: Inquire time record by daily list
- Monthly: Inquire daily time record by monthly list
2). Click inquiry date selection button for choosing date or input directly.
4). Check an item of Substation / System / Electricity type.
- Substation: Choose substation for inquiry and make an inquiry.
- System: Choose system for checking (345, 154, 22, 6.6kV) and make an inquiry.
- Electricity type : Choose available and unavailable electricity and make an inquiry.

Standard
lesson
plan
POSCO
Actions for abnormal power-receiving apparatus Rev. : 0

Chapter 8. Actions for abnormal power-receiving apparatus

1. Interlock trip for circuit breaker at factory and substation
1) Stop Desk Panel Alarm Switch
2) Check activation of relay and Trip feeder on CRT screen
3) Check reduced number of voltage on CRT Trand screen
4) Make an order of move to correspond substation by using walkie-talkie
5) Notice and make systematic report to apparatus for receiving and distributing power, system protecting
manager, person in charge of electric room at electric room of factory
6) Check activation of trip circuit breaker of substation and Relay (Super Vision Panel, Transfer Trip Panel,
Fault Recorder) and make UCC notification
7) If Fault Recorder activated
- Make UCC notification about degree of reduced voltage (90% Setting) and duration
- Check activation of relay and reset
8) Check activation of relay and reasons of breakdown by contacting electric manager of corresponding factory ,
and make notification about operation of Bus tie if necessary.

2. Safety actions for substation
1) Withdraw test position of correspond circuit breaker of substation (22KV, 6.6KV)
2) In withdrawal of test position of circuit breaker, wear protective equipments (Safety shoes, Insulated gloves,
Face shields, Anti-static suit)

3. Trip actions for incoming circuit breaker at factory
1) Stop Desk Panel Alarm Switch
2) Check breakdown message on CRT screen
3) Check activation of trip feeder and relay on CRT screen
4) Check voltage drop on CRT Trand screen
5) Make an order of move to correspond substation by using walkie-talkie
6) Notice and make systematic report to apparatus for receiving and distributing power, system protecting
manager, person in charge of electric room at electric room of factory
7) Check activation of trip circuit breaker of substation and Relay (Super Vision Panel, Transfer Trip Panel,
Fault Recorder) and make UCC notification
8) If there is Fault of Recorder, reduce voltage and make notification about duration of breakdown
9) Check activation of relay and reasons of breakdown by contacting electric manager of corresponding factory ,
and make notification about operation of Bus tie if necessary.

Standard
lesson
plan
POSCO

4.Alarm list of other facilities and apparatus under 154KV
Breakdown Message Alarm Contents
AIR COMP ABNOMAL
UF-1
UF-2
UF-3
GIS-GH
GIS-GL
GCB-H
GCB-L
OC
OCG
OCG(N)
OVG
RP
PW
UV
BP
TR-H FAULT
TR-L FAULT
TR-COOLER FAULT
TR-FAN OPERATION
TRANSFER TRIP
TRANSFER TRIP FAULT
PW FAULT
BP FAULT
AC (220V FAULT)
440 DG
CONT FUSE CUT OFF
GIS-AH
GIS-AL
DC 110V FAULT
F.R OPE'
F.R FAULT
5E
RQ
DZ(67G)
RP-G
DS(67S)
LRT FAULT
LRT TAP HIGHEST
LRT TAP LOWEST
SYN' REMOTE/DIRECT
SYN' FAULT
SYN' UNNECESSARY
INVERTER
FENCE OPEN/CLOSE
WATER TANK LEVEL-H
WATER TANK LEVEL-L
FIRE FIGHTING OPE'
HALON & CO2 omission/manipulation
HALON OPERATION
Minor failure(BZ)
"
Major failure(BL)
"
"
Minor failure(BZ)
Major failure(BL)
Minor failure(BZ)
Major failure(BL)
"
"
Minor failure(BZ)
Major failure(BL)
"
Minor failure(BZ)
Major failure(BL)
"
Minor failure(BZ)

"
Major failure(BL)
Minor failure(BZ)
"
"
Minor failure(BZ)
"
"
Major failure(BL)
Minor failure(BZ)
""

"
Major failure(BL)
Major failure(BL)
"
"
"
Minor failure(BZ)
"
"

"
"
"
"
Major failure(BL)
Minor failure(BZ)
Major failure(BL)
Major failure(BL)
Abnormal situation occurred from AIR COMP'
Low frequency 1
st
activation
Low frequency 2
nd
activation
Low frequency 3
rd
activation
2
nd
decrease of GIS GAS pressure (4.0 /)
1
st
decrease of GIS GAS pressure (4.5 /)
2
nd
decrease of GCB GAS pressure (3.75 /)
1
st
decrease of GCB GAS pressure (4.0 /)
Activate over current relay
Activate grounding overcurrent relay
Activate NGR grounding overcurrent relay
Activate grounding excessive voltage relay
Activate reverse power relay
Activate pilot-wire relay
Activate alternating current low-voltage relay
Activate BUS-PRO relay
Major failure of TR occurs
Minor failure of TR occurs
Abnormal power system or TR cooling FAN
Activate TR FAN (75)
Major failure of TR in factory
Minor failure of TR in factory
Abnormality of pilot-wire supervising relay
Minor failure of BUS PRO' relay
Abnormal 220V power
Abnormal 440V power
Fuse carpet inside of panel
2
nd
decrease of GIS AIR pressure (13.0 /)
1
st
decrease of GIS AIR pressure (13.5 /)
Abnormal 110V pwer
Activate F.R with low voltage (90%)
Abnormal F.R
Emergency shut-down
Inavailable reverse power relay
Grounding direction relay
Accidents at grounding direction (TR2'ry CABLE)
Activate short-circuit direction relay
Abnormality of Tap exchanger if there is load
Reaching highest tap point (19TAP)
Reaching lowest tap point (1TAP)
Display alteration of SYN' S/W
Abnormality of synchronizer occurs
Activate SYN' circuit breaker
Abnormality of S/S INV' occurs
Opening/closing of gate of each substation
Water level of water tank of TR fire extinguisher (Top)
Water level of water tank of TR fire extinguisher (Bottom)
Activate TR fire extinguisher
Manipulate and supervise halon and CO2 emitting S/W
Activate halon apparatus
Standard
lesson
plan
POSCO

Breakdown Message Alarm Contents
CTL ROOM FIRE
MCS ROOM FIRE
GIS ROOM FIRE
GEN TR L-FAULT
GEN TR H-FAULT
C/R FAULT
C/R Revi
C/T TRIP
C/R 43 ON
T.T PNL 80RY
T/C REMOTE/DIRECT
PILOT REMOTE/DIRECT
LRT REMOTE/DIRECT
Fire supervising OPE
"
"
"
"
Minor failure(BZ)
Major failure(BL)
Minor failure(BZ)
Major failure(BL)
"
Minor failure(BZ)
"
"
""
Major failure(BL)

Activate fire detector in control room
Activate fire detector in machine room
Activate fire detector in power-receiving room
Minor failure of TR at power plants occurs
Major failure of TR at power plants occurs
Abnormality of CARRIER occurs
Long distance accident TRIP BLOCKING and test of C/R activation
Accident in power transmitting line within ZONE1, 2
Trun off the CARRIER PNL
Abnormality of controlling power between factories occurs
DCS T/C changing S/W UCC and alteration of substation
17RY USE and alteration of LOCK S/W
LRT MODE changing S/W UCC and alteration of LRT PNL
Activate fire supervising line inside of CABLE PIT

Standard
lesson
plan
POSCO
Actions for weather phenomena
Rev. : 0

Chapter 9. Actions for weather phenomena
1. Objective
If instability of power system is expected due to storm and flood, and lightening, Limit operation for huge scale load
alteration in advance for minimizing damage to factory from mill trip which is systematic separated and disorder
caused by low voltage. Then, make operation standard of power system.

2. Operation for storm and flood
: Top grade alarm (Entering direct influence of typhoon (Velocity: 35m/sec) and rainfall : 50mm/Hr)
A. Issue alarm (5 hours before entering direct influence of typhoon) Part for preparing storm, flood
-. Notice about expectation of limiting operation about huge scale changing load such as high-mill,
hot rolling, cold rolling, steel-making
-. Sintering, Blast furnace : Supply raw materials and review recession with considering plan for using charter of
steel-making
-. Review plan for prior recession of annealing, plating
B. If entering direct influence of typhoon (Within 3Hr)
-. Stop High-mill EAF, ask for standby of operation if LF is needed
-. Maximum rolling pitch operation, PCM 80% deceleration, Ask for recession of annealing and plating
-. Reduce sintering, make a recession at blast furnace part
-. Ask for 2/3 steel making electric furnace operation, and operating continuous caster at 2/4 period
C. Operate output of generation
-. Reduce generation output operation with considering secure electricity of A, B section (Within 15 minute demand
management range)

3. Operation after lightening occurred
A. If lightening occurred in Zone3 (Generally if rain cloud is above mid-eastern Ho-nam)
O. Intermitten occurrence
-.Make UCC workers to be ready for emergency work (Check operation of power system)
O. Concentrated occurrence
-. Make an alarm to mill trip target factory and power plants in advance (Contact)
B. If lightening occurred between Zone1 & Zone2 (Nearby Gwangyang S/S and interval of Gwangyang steelworks)
O. Intermitten occurrence
-. Enter emergency work system (Check record of power receiving, transmitting and operation)
-. Make an alarm to mill trip target factory and power plants in advance (Contact)
O. Concentrated occurrence
-. Execute EAF low load operation (500V 60kA) or ask for temporary suspension
-. Ask for operation by hot rolling Pitch for 180sec
-. Ask for cold rolling PCM deceleration for 80%
-. If situation getting worse, ask for Mill Trip target rolling to be standby temporarily
-. Reduce generation output operation with considering secure electricity of A, B section (Within 15 minute
demand management range)
Standard
lesson
plan
POSCO
Rev. : 0

4. Emergency operation of power system if weather deteriorates
A. Execute western S/S 154kV Bus separation (Operate 154kV A-S T/L)
B. Supply western S/S 4 cold rolling and 22kV load at rolling S/S power
C. Manage after connecting rolling S/S power end of 1 LNG generator G/T 1

5. Comparison of composition of power system
A [Normal operation] Separated operation between A.B section

Iron-making
S/S
New power receiving
S/S
#1,2,3,4
#1 #2 #3
[B section]
[A section]
G S 9 G
Rolling S/S
Seaside S/S
1,2 rolling area,
1 cold rolling, 1
oxygen

3,4 rolling area, 2,3
cold rolling, 2.3 hot
rolling

1,2 steel-
making
area

#5,6,7,8 G
3,4 steel-
making area
1 hot rolling, High-mill, 4 cold rolling
,
N/Off
5,6CGL
Eastern S/S
Latter plate
S/S
G
#1,2
Latter plate, 15
oxygen

5th coke, 5th
sintering
G #5CDQ
Power-
receiving S/S
#A
#A
Western S/S
[C section]
N/Off
N/Off
G
Standard
lesson
plan
POSCO
Rev. : 0

B [Emergency] 154kV A-S T/L operation (Supply from Western S/S 4 cold rolling, M-TR load rolling)

Iron-making
S/S

New power receiving
S/S

#1,2,3,4
#1 #2 #3
[B section]

[A section]

G S
G
Rolling S/S

Seaside S/S

1,2 rolling area,
1 cold rolling, 1
oxygen

3,4 rolling area, 2,3
cold rolling, 2.3 hot
rolling
1,2 steel-
making
area
#5,6,7,8 G
3,4 steel-
making area

5,6CGL
Eastern S/S

Latter plate
S/S

G
#1,2
Latter plate, 15
oxygen
5th coke, 5th
sintering

G #5CDQ
Power-
receiving
S/S

#A
#A
Western
S/S

[C section]

N/Off
N/Off
G
4 cold rolling
9
T/L On
1 hot rolling, High-mill
Off
Standard
lesson
plan
POSCO
Organization of emergency action for abnormality of facilities Rev. : 0

Chapter 10. Organization of emergency action for abnormality of facilities
1. Objective
If natural disaster (Firing, Typhoon, Lightening, Concentrated rainfall) or breakdown of power system
occurred, power system between KEPCO and Gwangyang steelworks getting worse, and dysfunction of
operation is expected due to sudden low-voltage and bad electricity supply temporarily. Therefore, if there
is emergency of power system, take rapid and accurate actions for minimizing dysfunction of operation.

2. Emergency networks

3. Plan for placing people at emergency

A. If emergency occurred, situation part should contact with action part manager.
B. Action part should emergency call people by contacting with supporting part, repairing part under direction from
action part manager.
C. Called people should act rapidly under direction of action part manager.
D. Not called people should be managed flexibly depending on situation.

4. Behavior of emergency called person when arriving substation
Person arrived at substation should report situation to situation room and take actions under order from situation
part. Then report results and make detail report frequently depending on situation.

Action part manager
Electric system manager
Situation part Supporting part Repairing part
UCC working pair Working pair in
business room
Electric line part
System protecting part
Electric repairing part
UCC recession pair
Standard
lesson
plan
POSCO
Organization of emergency action for abnormality of facilities Rev. : 0

5. Flow of actions at emergency for emergency

Arriving substation
Indicator Check and record
(Check blockage of Alarm Usage)
Inspect all rooms rapidly and
figure situation out
UCC manager
UCC or control at workplace
(UCC ordered receipt)
Take actions under UCC
order

Situation returns normal
Systematic report
Control UCC Control S/S
Yes
Manipulate UCC operation and
supervise it
Manipulate workplace and
supervise
Standard
lesson
plan
POSCO
Actions for firing at substation
Rev. : 0

Chapter 11. Actions for firing at substation

1. Understanding electric facility
1). Definition
Auto fire detector : It detects fire by using heat and smoke caused from fire automatically, and makes alarm sound
system by bell or cyren for detecting fire at early stage. It makes extinguishing and evacuation at early stage possible.
It is mainly for early action and evacuation.
Composition :Receiver, Detector, Repeater, Transmitter, Sound system.
Halon(Halogen compounds) fire extinguisher: It uses halogen compounds extinguishing chemicals for suppressing
combustible and chemical reaction of oxygen. Chemicals means compounds among F, Cl, Br, I changed from
alipathic hydrocarbon such as methane, ethane. That is, halon extinguishing chemicals.
CO2(Carbon dioxide) extinguisher: Method of extinguishing fire by choking and cooling fire. Saving uncombustible
gas (Carbon dioxide gas) in high-pressure container before, and extinguishing fire by spraying CO2 gas to firing point
through pipe which is done by auto activation of detector or manual manipulation during fire.
Effects of choking : Extinguishing fire with blocking air by lowering oxygen concentration of air below 15%
119 situation room : It executes prevention service for labor safety division of Gwangyang steelworks and
rescue,emergency works for firing. It can be connected by extension 119, general number 790-0119, cell phone 061-
790-0119.

2) Important check list
Potential risk and safety actions
-. Potential risk : If pushing halon (or CO2) emission button without checking evacuation of workers, workers in
substation might be choked.
-. Safety actions : UC/C workers should know people accessing substation at any time, and confirm firing by camera,
and also if firing occurred, notice to protection center. If there are workers nearby firing points, make a call (or
paging) to them and make them be evacuated before clicking halon (or CO2) emission button.
Important Point for safety
-. If pushing halon (or CO2) emission button without checking evacuation of workers, workers might get choked
(Risk management grade : B)
Accident case and near miss
Environmental affects and important check list
- Halon facility can destroy ozon layer, so inspect about air leakage from halon cylinder

Standard
lesson
plan
POSCO
Rev. : 0

2. Flow of actions for firing

3. Organization of self fire service

1) Organization

Chief
Power system
manager
Safety prevention
manager
Extinguishing part
Electric facility part
System protecting part
Supporting reparation
part
Electric operation part 2
Emergency rescue
part
Electric operation
part 2
Headquarter division
Electric operation
manager

Extinguish division
Electric facility manager
Water supplying device manager
119 service center
- Rapid
extinguishing
- Contact
surrounding
workers
- Block gas,
electricity
Automatic
apparatus

-
In firing
First detector reports about firing
Receiving part checks firing points
Check firing at alarmed place
Fire truck starts to move
Manual facility
- Check activator in
chemical staorage and
manipulate electric valve
manually
- Manual manipulation from
receiver
- If container room is auto,
receiving
Part should control
manually
Not firing
- Alarm from
receiving part
-Repair
detector
Standard
lesson
plan
POSCO
Rev. : 0

2) Assignment

3) Contacts for emergency

4. Actions for firing

A. Expected accidents
1) Workers can get bruise by hitting head because of hasty moves.
2) There is risk of falling, misstep due to slipping while moving from operation room to firing points hasty.
3) Firing accidents would occur due to ARC from electric devices.
4) Explosion due to combustible.
5) Repairmen can get electric shock while repairing or inspecting electric devices.
6) Workers who couldnt get an opportunity to avoid from business room can get choke.
7) Fire extinguisher can be hurt by piece of glass.
8) Workers can get electric shock by extinguishing water while putting out fire.
9) Workers can be burned due to nearby extinguishing while spraying extinguisher.

Classification Performance

Extinguishing
part
- Extinguish fire by early-stage extinguisher and extinguish fire when fire truck arrived
and do it together

Electric facility
part

- Rescure people, induce evacuation and transport important things
- Lead fire truck, repair emergency(removing obstacle for extinguishing and
reparation),and ask for facilities
- Extinguish fire and figure reparation out and make systematic report
System
protecting part

- Rescue people and make first aid to the injured and move them
- Install smoke collector (Removing smoke), and light (Nighttime and underground light)
- Keep space by removing obstacle
First detector (Walkie-talkie or
Extension :119,General phone
number :790- 0119)
Operation manager, Operation
room
( 8501,4032)
Operation manager ( 4028)
Safety master ( 4023)
Power system director ( 2233)
119 situation room ( 119)
Director ( 2230)
Standard
lesson
plan
POSCO
Rev. : 0

B. Actions for firing

Procedures Contents
1) Figuring firing situation out
A) Check alarm for firing.
B) Receiving part should check firing point
Cf) Receiving part: When activating detector and alarm,
firing display lamp and region displaying lame of
receiving part will be lighted, then buzzer
Rings and alarm will ring at correspond area.
C) Check breakdown of detector (Heat, smoke detector).
Cf) If detector is broken down, contact with
prevention service for measures

2) Notice firing occurrence.
A) If alarm didnt ring after firing occurred, push fire
alarm for ring the bell for noticing situation to all
workers and make them to be evacuated.
B) First detector should notice about situation to 119 situation room.
(Extension : 119, Phone number : 061-790-0119)
C) Notice situation to UCC operation room by walkie-talkie or
telephone.

3) Execute early stage fire extinguish
A) First detector should put out fire at early stage by using
extinguisher placed at facilities.
B) For huge scale of firing, activate halon or CO2 extinguisher.

4) Guide extinguishing team.
A) Keep the access load (open the gate) and control traffic around before fire extinguishing
team arrives to firing place.
B) Tell extinguishing team about firing point for rapid extinguish.

Notice situation
Early stage fire
extinguish
Guide extinguishing
team

Fire alarm
Check firing
occurrence

Standard
lesson
plan
POSCO
Rev. : 0

5. Method of using fire extinguisher
Procedures Contents

A. Dont panic and grab handle and move to fire

B. Remove safety pin in front of handle with full force (Rotate slightly for removing)

C. Stand against the wind and pull out hose to fired point, then grab handle

D. Spray from around flame as if mopping with broom

Spray
Grab handle
Remove safety pin
Move to firing point
Standard
lesson
plan
POSCO
Rev. : 0

6. Method of manipulating auto firing detector

<Organization>

A. Procedures
1) Fire detector of GIS, Facility room, Operation room, calvert are activated (Push the button of transmitter)
2) Sectional displaying lamp and firing lamp is lighted at fire receiving part.
3) Main alarm (bell) and sectional alarm (bell) installed at receiving part is activated.

Operation room

Receiver

Voltage meter
Sectional display lamp
Activation displaying lamp of each operation
Circuit selection S/W
Automatic recovery(FIring)
Continuity test
Circuit test
Stop sectional alarm Stop main alarm
Emergency alarm
Reserve power test
Fire
Detector Detector

Transmitter
Bell
Lamp
Transmitter

Firing
occurred
Activate detector
Person detects
Transmitter
Receiving part
Sectional alarm rings
Firing lamp is lighted
Sectional lamp is lighted
Main alarm rings
Standard
lesson
plan
POSCO
Rev. : 0

B. Method of inspection
1) Receiving part : If it is normal, alternating current lamp is lighted and only voltage meter
is activated
A) Push emergency alarm S/W for checking alarm occurrence
B) Circuit test of receiving part
- Push main, sectional alarm S/W (Lamp flickering)
- Push circuit test and recovery (Automatic) S/W.
- Check lighting of firing, sectional lamp with rotating circuit selection S/W.
C) Continuity test (Circuit test of detector)
- Push main, sectional alarm S/W (Lamp flickering)
- Push continuity test S/W (Voltage meter turns to0.)
- Check whether resistance is 5~10 or not with rotating circuit selection S/W.
D) Reserve power test : Push the test S/W and check whether it is 24 ~ 28V
or not.
2) Transmitter
A) Check lighting of display lamp of transmitter.
B) When activating push S/W, check condition of alarm, and lighting of Reponse lamp (P-type,
1
st
grade).
C) Check obstacle in front of transmitter.

3) Detector
A) Check transformation, damage, drop of detector
B) Check applicability of detector caused by change of applicability after installation and
divider construction and non-boundary part
C) Check breakdown of detector.

[Fig.1 Receiving part]
[Fig.2 Transmitter]
[Fig.3 Detector]

Standard
lesson
plan
POSCO
Rev. : 0

7. Method of manipulating halon and CO2
A. Organization and mechanism
1)Organization

2)Mechanism

B. Procedures for activating extinguisher
1) A,B detector of correspond fired area (Calvert, GIS room,Controlling room,Device room) are activated.
2) A,B display lamp of detector at fire receiving part is lighted and siren rings.
3) After delay time (30 sec.) passes at receiving part, signal is transmitted to electric valve.
4) Electric valve is activated and opens moving container.
5) Open valve of chemicals container and activate needle valve..
6) Digestion chemical is discharged to correspond protecting area through collection pipe and emission display lam
is lighted simultaneously.

Detector A
Detector B
Manual manipulation
(Witness)
FIre
Re
cei
vin
g
par
t
Siren
Open
moving
contai
ner
Open
digesting
chemical
container
Delay
timer
(30 sec.)
Chemic
al
emissio
n
Display lamp
Standard
lesson
plan
POSCO
Rev. : 0

C. Method of using halon facility of substation

Procedures Contents

1) See management standard of halon fire extinguisher
A) Select S/W of receiving part for AUTOor MANUAL, and operation methods are
classified to Automatic, Semi-automatic, Manual depending on Unlock,
Lock of safety pin in moving container.
Classification Choosing halon receiving part Moving container
Automatic Select AUTO Unlock safety pin
Semi-automatic Select MANUAL Unlock safety pin
Manual Select MANUAL Lock safety pin

2) Method of operating UCC
A) Select UCC of selection lever of control panel in container room of
Halon fire extinguisher (UCC, AUTO, MANUAL).

B) If firing occurred, heat and smoke detector will be activated.
C) At UCC, actions should be based on method of supervising firing at unmanned
substation in name of operation.
D) Solenoid valve in moving container is activated 30 seconds after siren
rings, and selection valve is opened by CO2 pressure of moving container and
needle valve of chemical container is activated.
E) Halon starts to be discharged.
AUTO selection
Firing occurred
Activate needle V/V
Emission of CO2 halon
Standard
lesson
plan
POSCO
Rev. : 0

Procedures Contents

3) If auto-activation is bad
A) After firing occurred, if extinguisher is not activated, open manual
controlling box gate attached to gate of building at fired place.
(Calvert manual control box is controlled at GIS room and
Facility room inside of the building.)
B) If moving S/W (Push button) inside, siren rings and solenoid
of moving container is activated and selection valve will be
opened by CO2 pressure of moving container and needle valve
of chemical container is activated.
C) Halon is discharged.
Cf) Manual controlling box: If firing occurred, and heat, smoke detector didnt activate,
input firing situation manually and it is for activating
Halon facilities.

4) Method of semi-automatic mode
A) Select Auto mode of selection lever of receiving part of halon
extinguishing part (UCC,AUTO,MANUAL).
B) Remove safety pin of moving container.
C) After firing occurred, check signal of heat, smoke detector and select
Auto mode of selection lever at receiving part of halon extinguishing
Device, (AUTO,MANUAL). 30 seconds after, solenoid valve of moving
container is activated and selection valve is opened by CO2 pressure of
moving container. Then halon is discharged by activation of needle valve
of chemical container.

Select auto
mode
Remove safety
pin
Activate needle
V/V
Activate needle
V/V
Open manual
controlling box
Discharge halon
Standard
lesson
plan
POSCO
Rev. : 0

Procedures Contents

5) Manual operation method
A) Activate correspond moving train at fired places (Controlling room/Facility
room/GIS room).
Remove solenoid pin ().
Remove safety clip (C).
Push plate ().

B) If container is not opened automatically, remove safety clip of needle valve of
correspond chemical container, the push the plate with full force for spraying
chemicals.
C) Pushing the plate opens needle valve of halon container by pressure of CO2 tank,
then halon is discharged.
D) If firing occurred at both electric room and operation room simultaneously,
remove safety clip of moving container (2) and push the plate with full
force.
E) Check normal spraying of halon.

AUTO

Activate container
at occurred place
Simultaneous
firing
Check halon
spray
Activate needle valve

Spary by pushing
plate
Open needle valve
Emit CO2 halon
Safety clip
Pushing Plate
Standard
lesson
plan
POSCO
Rev. : 0

8. Method of operating CO2 device of substation

Procedures Contents

1) Method of automatic operation
A) Select UCC mode of selection lever of receiving part of CO2 extinguisher (UCC,
Stop, Interlock).

B) Heat and smoke detector are activated if firing occurred.
C) At UCC, actions should be based on method of supervising firing at unmanned
substation in name of operation.
D) Solenoid valve in moving container is activated 30 seconds after siren
rings, and selection valve is opened by CO2 pressure of moving container and needle
valve of chemical container is activated.
E) CO2 is discharged.

2) If automatic operation is bad
A) If heat, smoke detector are not activated even though firing occurred, open
gate of manual controlling box.
B) If moving S/W (Push button) inside, siren rings and solenoid
of moving container is activated and selection valve will be
opened by CO2 pressure of moving container and needle valve
of chemical container is activated C) CO2 is discharged.
Cf) Manual controlling box: If firing occurred, and heat, smoke detector didnt activate,
input firing situation manually and it is for activating
Halon facilities.

Interlock selection
of receiving part
Firing occurred
Activate needle
V/V
Discharge CO2
Open manual
controlling box
Activate needle V/V
Discharge CO2
Standard
lesson
plan
POSCO
Rev. : 0

Procedures Contents
3) Method of semi-automatic operation
A) Open the gate of moving container in CO2 container room.

B) Activate correspond moving train at fired places (Controlling
room/Facility room/GIS room).
If solenoid pin (1) is locked, unlock it.
Remove safety clip (C).
Push the plate (3) with full force.
C) Pushing the plate opens needle valve of CO2 container by pressure of CO2
tank, and CO2 is discharged.
D) If there are simultaneous firing at controlling room, facility room, GIS
Room simultaneously, remove safety clip from moving container (3), and
push the plate with full force.
E) Check normal CO2 spraying.

4) Method of manual operation
A) Open correspond manual lever of selection valve installed at pipe of upper moving
container (Control room/Device room/GIS room).

B) Depending on fired places, remove needle valve safety clip of correspond
representative CO2 chemical container, then push the plate with full force.
C) Activating only one representative container opens needle valve of other chemical
Container by chemical pressure, then chemicals are sprayed.
D) If other containers are not opened automatically, remove safety clip of needle valve
of correspond chemical container, then push the plate for spraying chemicals.
E) Check normal CO2 spraying.
Open container
Activate
representative
container
Discharge CO2
Remove safety
clip
Push the plate of
container if
automatic opening
is bad
Activate container at
fired place
Open needle valve
Check CO2 spray
Open selection V/V
Safety clip Button
Check CO2
spraying
Standard
lesson
plan
POSCO
Understanding contact between KPE and KEPCO
Rev. : 0

Chapter 12. Understanding contact between KPE and KEPCO
1. Overview of KPX (Korea Power Exchange)
KPX is in charge of Managing electricity market, managing power system, operating real-time electricity for
emergency, and making basic plan for power supply in domestic electric industry..
A, Electricity is exchanged for 24 hours and 365 days with price alternated by every hours, and 400 power supplier
Including 6 power generating company and selling managers are exchanging electricity in KPX,
B. Making plan for activating power system with all power plants in country, and supervising with real-time. Also
they taker actions for abnormality for the purpose of preventing blackout and voltage drop.
C. Perform actual works about policy of plan for mid, long-term power supply and green development from
government.

2. Main roles.
A. Managing electricity market
Opening electricity market and making regulations, rules about exchange. Also it manages bid, estimation,
calculation, payments, claims related to electricity exchange
B. Managing power system
Evaluating stability of long, short-term power transmitting system and make plan for managing power system,
also establishing actions for breakdown of electric devices
C. Operating real-time electricity for emergency
Make balance of power supply balanced by real-time and supervise and control power system for 24 hours for
maintaining quality of electricity
D. Supporting government for making basic plan for supplying electricity
Making plan for long, short-term power supply and managing it, and making predicted electricity demand model

3. Overview of KEPCO ( korea Electric Power Corporation )
As power supplier, they promote improvements of resources and manage generation, transmission, transformation,
distribution reasonably for stabilizing power supply and contributing development of economy.
4. Main roles
A. Power transmission system for stable power supply
Supplying high-quality, stable 765kV, 345kV, 154kV, 66kV, 22.9kV electricity and voltage, and supplying
electricity required for receiver at substation through power transmission system by voltages.
B. They lead customer to use electricity reasonably and control electricity fee depending on fuel fee
C. Managing demand of electricity
Supposing peak electricity through support of regenerating air conditioner supply, and summer load
management support system for the purpose of stable power supply in summer, and operating high-efficiency
devices

Standard
lesson
plan
POSCO
Rev. : 0

5. Contact between KPX and KEPCO
A. 2 hot-lines
1) 1 in KPX, 1 in KEPCO-Kwangyang substation
2) If necessary for works, put up the phone makes communication with other side.
B, Contacting if steelworks operates 345kV blackout
1) Closing/Opening circuit breaker, disconnector
2) Opening/Closing earth
C. Contacting if KEPCO-Gwangyang substation manipulates 345kV S/W
D. Contacting if supply of power system of transmission network is instable
1) If trip of power plants in atomic, thermal, water power plants occurred
2) If transmission network, that is 345kV, 154kV electric line goes breakdown
3) If there is fainfall, lightening, forest fire
4) If limitation of electricity load is needed
E. Contacting each other if it is necessary for other works

6. Usage of hot line

Gwangyang
steelworks
UCC working pair
KPX
KEPCO-Gwangyang substation
Landline
Hot-line Hot-line KPX
KPECO
Standard
lesson
plan
POSCO
Rev. : 0

7. Whole view of central electricity supplier of exchange market

Standard
lesson
plan
POSCO
Rev. : 0

Standard
lesson
plan
POSCO
Understanding composition of breakdown signal in substation Rev. : 0

Chapter 13. Understanding composition of breakdown signal in substation
1. Objective
Understanding signal system of substation and utility supervising system of factory for the
purpose of making workers at UCC or workplaces be able to figure the reason out and take actions for it
quickly if unexpected situations occurred.

2. System of signal in substation

[Route of the signal]

A. Signal of controlling circuit breaker (3 colored shield earth over CVV-S 3.5SQ) 1.2 cable
B. Activation signal (Signal cable over CVV-S 3.5SQ) 3,5 cable
C. PT (3 colored shield earth over CVV-S 5.5SQ) 6,7,8,9,10 cable
D. CT (4 colored shield earth over CVV-S 5.5SQ) 11,12,13 cable
E. ACS-2500 DI, AI CARD cable ( Signal cable over CVV 2.5SQ) 4.14,15 cable
F. T/T panel signal cable ( Signal cable over CVV-S 3.5SQ)
G. T/T panel cable, AC power, DC power, cable for each signal voltage should be installed.
(For preventing induction to long-distance line of substation, it should be based on CVV-S)

Standard
lesson
plan
POSCO
Understanding composition of breakdown signal in substation Rev. : 0

3. Signal of basic unit usage of energy utility factory management

[Route of the signal]

A. Utility usage signal at factory
Usage of electricty at factory
GAS production, usage
Steam production, usage
Usage of freshwater
Activation signal of TPR and huge scale of load at factory

B. Electric signal of substation
Signal for breakdown of transformer at factory
Incoming signal from factory
Interlock signal from circuit breaker
Trip signal from R factory
Signal of limiting load of factory

Standard
lesson
plan
POSCO
Method of analyzing signal from broken relay Rev. : 0

Chapter 14. Method of analyzing signal from broken relay
1. Function of protective relay
A. Protective Relay has three factors (Accuracy, Rapidity, Selectivity) and it always supervises main factors of power
system such as generator, transformer, bus, line, etc. If they are broken or there is abnormality of operating system,
it detects immediately and separate broken part. It prevents problems of supplying electricity and minimizes
damage of broken devices and other facilities.

B. Objective of protecting system
Stages of protection are removing accident, prevention of damage to devices, protecting devices for
minimizing range and preventing expansion of accident, and solving abnormal operation. If accident
occurred, main protective relay is activated firstly, and if it fails due to certain reason, reserve
relay is activated and it can minimize range of accident.

C. Conditions to be satisfied for protective relay
1) Limiting range of accident and securing supply
If accident occurred, it can choose section for taking actions and maintain normal operation on
the other normal part for the purpose of minimizing damage of devices and negative affects to
stability of system.
2) Overlapping protection and support
Supporting with near protection for getting rid of non-protected area, and it has to have
credibility of handling accidents in its own protection area.
3) Having back-up protection
They should have main and back-up protection, and if it is not activated because of bad condition
of relay or circuit breaker at area where accident occurred, it can be solved by relay of other
protector.
4) Stabilizing system and supply by second closing system
For improving stability of power system, main transmitting lien should execute high-speed second
closing system. General load line should execute low-speed second closing system for reducing time
of blackout and automatic recovery if necessary.

Standard
lesson
plan
POSCO

2. Over current relay
A. Function : Protective relay, which is called silent Sentinels, always supervises main factors of power
system such as generator, transformer, bus, line, etc. If they are broken or there is
abnormality of operating system, it detects immediately and separate broken part. It
prevents problems of supplying electricity and minimizes damage of broken devices and other
facilities.

B. Definition of terms for displaying operation of over-current relay
1) Right operation: Relay activated at right situation
2) Right dead operation: Relay not activated at the time when activation should not have done
3) Wrong operation: Relay activated at the time when activation should not have done
4) Wrong dead operation: Relay not activated at the time when activation should have done
5) Short-circuit: Both pole of power at the middle of electric circuit directly connected without load
6) Grounding: Current of electric line flowing into ground

3. Details about displaying activation of relay of each substation
A. MCGG82 Protective relay
1) Maker : GEC
2) Installing S/S : Rolling, Seaside, Western S/S
3) Detail contents of relay

Standard
lesson
plan
POSCO

B. RACIC Protective relay
1) Maker : ASEA
2) Installing S/S : Power-receiving, Iron-making S/S
3) Details

Standard
lesson
plan
POSCO

C. REJ525, REM/F 543 Protective relay
1) Maker : ABB
2) Installing S/S :Power-receiving, Iron-making, Seaside, Rolling, Western, Latter plate, Eastern S/S
3) Details of relay : REJ525

4)REM/F 543 Protective relay

Standard
lesson
plan
POSCO

D. F60 Protective relay
1) Maker : GE
2) Installing S/S : Power-receiving, Iron-making, Seaside, Rolling, Western, Latter plate, Eastern, Resoucing S/S
3) Details of relay : REJ525

Standard
lesson
plan
POSCO

3. Actions for activation of relay (Lighting of Function LED)
A. Lighting of pick up LED
1) Reason : Overload , Progressing breakdown
B. Measures :
1) Figure amount of load and order to block unnecessary load at using location
2) Notice to using location and perform emergency blackout_Notice and ask for reparation of electricity
Sections of factory
C. Inspection or temporary lighting of LED
1) Actions for turned off circuit breaker
A) Turn off the Bus DS , Line DS, and withdraw circuit breaker, turn off the controlling power.
If not turning off the controlling power or withdrawing circuit breaker, breakdown can be progressed
to second stage when circuit breaker is inserted.
B) Notice to correspond factory and call for reparation
2) Actions for turned on circuit breaker
A) Check condition of incoming circuit breaker of factory
If factory Incoming is turned OFF, turn off the circuit breaker in substation and Bus DS , Line DS.
After that, withdraw circuit breaker and turn off the controlling power.
B) Figure amount of load out
If amount of load is normal, it is problem of relay (malfunction) turning on the LED, so call
electricity repairing team immediately

4.Method of confirming contents of breakdown of relay
A. 3 phase short-circuit
1) If it is 3 phase short-circuit, 3 inspecting LED lamps of relay (A, B, C) are on.

Standard
lesson
plan
POSCO

REM/F 543/541

B. 2 phase short circuit
1) Same with 3 phase short-circuit case, check lighting of LED (A, B, C). .
In 3 phase short-circuit case, all LED on A,B,C are on, but in 2 phase short-circuit, LED connected to broken parts
are on.

Standard
lesson
plan
POSCO

C. Temporary (overload) activation : Trip LED of temp. function is on

D. Trip LED of grounding function is on

Standard
lesson
plan
POSCO
Actions for abnormal power system for each case
Rev. : 0

Chapter 15. Actions for abnormal power system for each case
1. Separation of power-receiving, transmitting

Check mill trip
Simultaneous trip in 1,2 line of power-receiving line
Check breakdown message
Check voltage of system
Check activation of SSC & LLE Check activation of generator
Make systematic report and call
emergency manpower
Entering emergency operation
Check charge from KEPCO
Charge 1,2 line of power-receiving line
Check voltage, frequency of system
Order executing normal operation to all
factories
Forbid activating large devices of all
factories
- 1 main protection(MDT-F)
- 2 main protection(MCD)
Order to stop operation of
minimill, hot rolling, cold rolling,
steel-making LF
Check frequency of
system
End
Low frequency
High frequency
Standard
lesson
plan
POSCO
Rev. : 0

2. System separation of KEPCO-Kwangyang substation (Not blocking power-receiving line)

Stabilize voltage and
frequency
Check system separation at Kwang-
yang substation
Entering emergency operation

Shut off the 1,2 L of power-receiving
line
Forbid activating large devices of all
factories

Power system director makes systematic
report

Order executing normal operation to all
factories

Following is same with case 1
Order to stop operation of minimill,
hot rolling, cold rolling, steel-
making LF

End
Check hunting of voltage and
frequency

No
Yes
Standard
lesson
plan
POSCO
Rev. : 0

3. Grounding or short-circuit of 154kV bus

154kV B.P Trip

Judge accident point
(Check Gas pressure)
Turn Ry moving Feeder DS off
Check and separate accident point
Turn T/L CB On at sound bus
Check abnormality of system
Turn on the sound Feeder CB
(For generator, Syn On)
Activation of Feeder
OCR/OCG

End
No
Yes
A,B-Bus
All Trip

Yes
Order to use B/T at factory
Check abnormality of M-TR
Charge M-TR to sound bus
Turn DS off at place where Gas
pressure is low
report

Call repairing, facility part
No

Order executing normal operation to all factories

- BP , UV activation
Standard
lesson
plan
POSCO
Rev. : 0

4. Grounding or short-circuit of 22kV bus (6.6kV bus is same)

22kV B.P Trip

Open inspection about MCS Panel
Check and accident point

Turn all broken bus DS Off
Charge sound bus
End
22kV Bus
All Trip

Yes
Order to use B/T at factory

Check activation RY of 22kV system
report


No
Check abnormality

Charge sound feeder
- BP , UV activation
Standard
lesson
plan
POSCO
Rev. : 0

5. Trip of main transformer at substation

TR 1
st
& 2
nd
Trip

Shut-off unimportant load
<Prepare for operating emergency line>
- Decide to run bus for emergency line
- Replace Feeder Bus
- Turn off the B/T, B/S CB of emergency
Bus for emergency
(Check no voltage)
- TR major failure signal
87,63TSP,63SP,63B,26
End
Overload of remained
TR

Yes
report


No
Charge emergency line of other substation

Charge emergency line of correspond substation

If seaside, iron-making, western,
Charge Stand-by TR
Charge at bus of emergency line of black-
outed factory
Standard
lesson
plan
POSCO
Method of supervising activation signal from factory
Rev. : 0

Chapter 16. Method of supervising activation signal from factory
1. Supervising flow of power system screen
1) In this screen, flow between substations, output of generation, electricity usage of huge load, M-
TR load of substation, and alteration of color can be checked (Activating: Red, Stopped: Green).

2) Deciding activation signal

A. Like fig. A, color of symbol of activating generator is red.
B. Like fig. B, color of symbol of stopped generator is green.
C. Like fig. C, if it is normally activating device, real-time amount of load (Available/Inavailable
electricity) is represented.

[ A. Activating ] [ B. Stopped ] [ C. Amount of load ]
[Supervising flow of power system screen]
Standard
lesson
plan
POSCO
Rev. : 0

2. AOS supervising screen
1) In this screen, power of circuit breaker in substation and disconnector (DS) (ON: Red, OFF: Green), and used
amount of load of factory can be checked by real-time. Also, power controlling signal for circuit breaker and
disconnector are output, so pay attention for manipulating it.

A. Like fig. A, symbol color of activating circuit breaker and disconnector is red.
B. Like fig. B, supply generation (Available/Unavailable electricity) of substation is represented.
C. Like fig. C, symbol color of stopped circuit breaker and disconnector is green.

[ AOS Plant supervising screen ]
[ A. Activation ] [ B. Supply generation ] [ C. Stopped]
Standard
lesson
plan
POSCO
Rev. : 0

2) On AOS Historical Message screen, activation message of devices in factory is shown by hours, and
it makes possible to check and supervise record of activation and suspension of factory.

3) On AOS Historical Alarm screen, trip record of circuit breaker and major, minor failure of factory
can be checked and supervised.

[ AOS Historical Message screen ]
[ AOS Historical Alarm screen ]
Standard
lesson
plan
POSCO
Rev. : 0

3. On LCD Projection supervising screen, systematic voltage (345, 154kV), and supervising frequency and activation
of generator, amount of load (Available/Unavailable electricity) of 154kV factory, Flow of 154kV Tie Line, and
supervising voltage of 22kV BUS is possible.

[ LCD Projection supervising screen ]
Standard
lesson
plan
POSCO
Method of inspecting fire extinguishing facilities Rev. : 0

Chapter 17. Method of inspecting fire extinguishing facilities

1. Appointing management director for facilities
Plant manager should appoint first and second director for managing fire extinguishing facilities in
factory. Second director should be each rotation managers, and First director should be manager of
correspond part. Write names for giving responsibility, and name of appointed directors should be
posted on right upper side of the door of facilities..

2. Role and responsibility of management director
A. First management director
- They should maintain management record of fire extinguishing facilities (Form 1), and make site plan
of facilities and place in operation progress room.
- Confirm about reparation of damaged facilities and should maintain normal activation..

B. Second management director
They should Inspect facilities related to fire extinguishing, and ask for measurements. Also results
of inspection should be reported to manager of working pair or first management director orally or
by memo.

3. Range of facilities related to fire extinguishing
Fire extinguisher, Outdoor/Indoor fire hydrant, CO2 halon-using fire extinguishing facilities,
Automatic fire detector, Connected sprinkler, Evacuation facilities (Leading light)

4. Method of inspection
A. Record result of inspection (1 time/month) by attaching inspection tag to fire extinguisher and fire
Hydrant additionally.
B. For CO2 and halon-using extinguisher, specification (manipulation) in storage and range of
extinguish should be attached to it. Also inspection tag must be attached and record results of
inspection (1 time/month).
C. On every 4
th
day, each part manager make second management director to inspect based on notification
of regular inspection [Table 1] below, and facilities which malfunction and failures were found
should be recorded on management card (See form 2). However, if inspection in impossible on 4
th
,
inspection should be executed within 2 days compared to standard day by oral permission of plant
manager.

Standard
lesson
plan
POSCO

5. Follow-up management
1
st
management director should take appropriate actions for damage of facilities and uncompleted things which was
found through guide inspection in factory, regular inspection by supervising division, and self-regular inspection. Actions
can be done by themselves with writing schedule and person in charge to record of fire extinguishing facility
management card (See form ex-2) or make a request for reparation. Also, they should check progress of measurement
for maintaining and managing facilities always normal condition.
6. Forms to use : Form ex-1) Management record of fire extinguishing facility
[Table 1] Notification for inspection

Classification Notification for inspection Remarks
Fire
extinguisher
- Sealing lead (Discharging chemicals) should not be cut
- 35 Kg supporter should be equipped
- Extinguisher should be in right position
- There should be no corrosion, transformation, damage of container
of extinguisher and additional components

Indoor or
outdoor fire
hydrants
- NOZZLE, HOSE(2EA),WRENCH(Outdoor) should be equipped
- Keep the hose arranged (Indoor: Zigzag,Outdoor: Scroll-shape)
- There should be no transformation and damage of hose and nipple
- There should be no BOX damage and corrosion
- Displaying lamp should be always on
- There should be no broken alarm button
- VALVE activation must be good and there should be no water leakage

CO2 and halon
using
extinguisher
- Contents should be charged at each halon container (Green position)
- Extinguishing place should be shown on panel and pipe
- Manual controlling box should be sealed
- There should be no transformation and damage of container, panel,
pipes
- Displaying lamp should be always on
- There should be no unnecessary things in container room

Automatic
Fire detector
- Turn on the displaying light and keep the power inputting
- Condition of reserve power, circuits should be normal
- There should be no dropping of detector

Connected
Sprinkler
- Fire department connection cap should be attached
- There should be no damage of head and corrosion of pipe
- Sign of extinguishing place should be attached

Evacuation
facility
(Leading light)
- Lights should be always on
- There should be no damage and transformation

Standard
lesson
plan
POSCO
Power system and electric devices Date: 2012.2.1
Page:100/10
6

Form EX-1)

[Batch header document] Factory part manager
[Management LIST]
Form EX-2)
Name of
facility
Management
Number
Settled
Location
Management
Director
Extinguished place (Range) Remarks
1
st
2
nd

Fire
extinguisher
Fire hydrant
Halon powder
extinguisher
Auto firing
detector
Connected
Sprinkler
Evacuation
Facility
Other facilitiies
sma
ll
Lar
ge
To
ta
l
In
do
or
Ou
td
oo
r
To
ta
l
Number
of
contai
ner
Total
Capac
ity
Num
ber
Total
Number
Number Number

Management record of fire extinguishing facility
Record of fire extinguishing facilities management card

Standard
lesson
plan
POSCO
Power system and electric devices Date: 2012.2.1
Page:101/10
6

Methods
(1) Classification of actions : Write after classifying to request for reparation, replacement, self-actions and other things
(2) Remarks : Write damages and things pointed out during inspection of inside of factory, and inspection by
supervising division, and also regular inspection.
Name of facility
Manage
ment #
Damage
Date of
inspecti
on
Date of action Classifica
tion of
measure
ments
Man
age
r
Remark
s
Expe
cted
Com
plete
d

Standard
lesson
plan
POSCO
Standard and method of inspection
Rev. : 0

Chapter 18. Standard and method of inspection
1. Regular inspection
A. Execution
1) Every working pairs (12H) should inspect 9 substations and PCO electric room.
2) Inspection of transformer
A) Check oil leakage from exterior body, splice, packing part and condition of protective apparatus by
eyes and nose.
B) Check winding wire and oil temp. oil level, oil filter manometer with eyes. Abnormality of
temperature should be judged by table 1-1, 1-2 below.
C) Like figure 1,2 below, check SF6 gas and air pressure of circuit breaker and decide abnormality by
table 2-1,2-2,2-3,2-4,2-5.

D. Check condition of transformer (CT,PT) by five senses.
E. Check pointing number of UPS measuring instrument, rating of UPS is based on table 3-1,3-2.
F. Check activation of protective relay by checking target in front side of RY, and pilot lamp.
G. Check sinking, water leakage, flooding, rupture, transformation of constructions with eyes.
H. Check abnormality of lamp of measuring instruments which display activation of facilities.

3) Managing results of inspection and maintenance
A) Inspector should report about abnormal facilities to correspond manager, and take necessary actions
for it under order from manager.
B) If manager received report from inspector, make an order for emergency actions, and notice to
sectional reparation division by telephone. Input other information on energy management system.
C) Record check results of Culvert light, water distributing Pump controlling Panel to inspection chart
[Fig. 1 (Air, gas pressure of 154KV circuit
breeker)]

[Fig. 2 (Gas pressure of22KV GCB for
Mitsubishi)]
Standard
lesson
plan
POSCO
Rev. : 0

at front side of controlling panel per month, and maintain it.
4) Cautions for inspection
A) Dont manipulate S/W randomly. Execute safety instruction before operation.
B) Dont touch for inspection, only eyes, ears, and nose are available. Execute safety instruction
before operation.
C) Keep safety distance from charging part while inspecting high-pressure panel. Execute safety
instruction before operation.

2. Monthly inspection
A. Schedule
1) Monthly inspection should be done in PCO electric room and 9 substations in order. Order is flexible
if there is something special or other operations.

B. Execution
1) Check exterior body, splice, oil leakage from packing part with eyes, and input abnormality to energy
Management system. Inspect rating or temp., oil level, protective devices basing on table 1-1,1-2.
2) Check rating of gas, air pressure of circuit breaker by table 2-1,2-2,2-3,2-4,2-5 below, and inspect
vibration and splice of abnormal places and measuring instruments. Input abnormality to energy
management system.
3) Check vibration and splice of UPS by ears, and inspect failures, rating of pointing number of
measuring instruments with eyes based on table 3-1, 3-2. Input abnormality to energy management
system.
4) Check sinking, water leakage, flooding, rupture, transformation of constructions with eyes. Input
abnormalities on energy management system.

C. Managing and maintaining inspection results
A. Person in charge should take safety actions for abnormal facility, and report to correspond manager
and input to energy management system.
B. If manager detects abnormality after regular inspection, notice that to sectional reparation
division by telephone and make systematic report about main contents.

3. Working record of rotation and facility management
A. Method of writing
1) Input contents of work occurred at working pair to energy management system. Rotation manager of
former working pair should write it and hand over to rotation manger of next pairs.
2) Each manager should input things occurred at electric line part to energy management system.

Standard
lesson
plan
POSCO
Rev. : 0

3) Input people taking over the work and diligence and laziness.
4) Input contents of working in details and hand over to next pairs. If abnormality which can influence
directly to production and quality occurred, make systematic report by telephone
5) Problems occurred in rotating work pairs should be synthesized by each facility managers and they
should make systematic report, and ask for reparation to correspond division.

B. Storage
1) Contents of energy management system input by rotation manager and electric line manager should be used
for record of quality after getting approval of director.

Table 1-1 Management standard of temperature of transformer
Name Items
Management
Standard
Actions for abnormality
345/154KV
TR
Rated temp.
Winding temp. Below 65
1. If fan is not activating even
though TR temperature
reaches over 75, activate it
manually.

2. If temperature rises
continuously after activating
fan, suspend TR and make
plans for reparation. After that,
execute inspection and
reparation.

OIL temp. Below 55
1
st
alarm
Winding temp Below 95
OIL temp. Below 85
2
nd
alarm
OIL temp. Below 95
Activate fan Winding temp Below 75
154/22KV TR
Rated temp.
OIL temp. Below 70
OIL temp. Below 55
1
st
alarm
OIL temp. Below 90
2
nd
alarm
OIL temp. Below 105

OIL temp. Below 70
22/6.6KV TR
Rated temp.
OIL temp. Below 55
1
st
alarm
OIL temp. Below 90
2
nd
alarm
OIL temp. Below 105

OIL temp. Below 70

Standard
lesson
plan
POSCO
Rev. : 0

Table 1-2 Operation standard of oil filter of transformer
Items Rating standard Actions for abnormality
Rated capacity 0.2 ~ 4.0 kg/
1. If pressure of oil filter is higher than allowable
pressure, suspend transformer and repair, after
that, replace filter.
Allowable pressure 0.2 ~ 6.0 kg/
Alarm pressure 3.0 kg/
Replacing FILTER Over 4.0 kg/

Table 2-1 Pressure standard of GIS GAS Unit : kg/
Classification Rating Contents Movement Cancel Actions for abnormality
DS, BUS, CHD 5.0
1
st
alarm 4.5 0.2 4.8 0.2 1. 1
st
alarm : Go to
workplace and check gas
leaking

2. 2
nd
alarm : Turn off the
CB and make plan for
reparation. Then, inspect
and repair
2
nd
alarm 4.0 0.2 4.3 0.2
CB 5.0
1
st
alarm 4.5 0.2 4.8 0.2
2
nd
alarm 4.0 0.2 4.3 0.2
Western S/S CB 6.0
1
st
alarm 5.5 0.2 5.8 0.2
2
nd
alarm 5.0 0.2 5.3 0.2
Water-passing, Iron-
making S/S CHD
3.5
1
st
alarm 3.0 0.2 3.3 0.2
2
nd
alarm 2.5 0.2 2.8 0.2

Table 2-2 Pressure standard of GIS AIR Unit : kg/
Rating Alarm Movement Cancel Actions for abnormality
15.0
1
st
alarm
(Input LOCK)
13.5 0.2 14.50.2
1. 1
st
alarm: Go to workplace and check gas
leaking
2. 2
nd
alarm: Turn off the CB and make plan for
reparation. Then, inspect and repair
2
nd
alarm
(Input LOCK)
13.0 0.2 14.00.2

Table 2-3 Air pressure standard of air compressor Unit : kg/
Classification Movement Cancel Actions for abnormality
MOTOR
controlling
NO.1 activate 28.0 0.2 30.0 0.2
1. 1
st
alarm: Go to workplace and
check air leakage
2. 2
nd
alarm: Make plan for reparation
repair air line and air comp
NO.2 activate 27.0 0.2 29.0 0.2
High-pressure alarm 32.5 0.2 30.5 0.2
Low-pressure alarm 27.0 0.2 29.0 0.2
Alarm of decompressing V/V 14.0 0.2 15.0 0.2

Table 2-4 Pressure standard of GCB GAS Unit : kg/
1
st
alarm 4.5 0.2 4.8 0.2 1. If Gas leak alarm occurs, contact to person in charge
and turn off the CB if necessary. Then, make plan for
inspection and reparation, and execute.
2
nd
alarm
(LOCK)
4.0 0.2 4.3 0.2

Table 2-5 Standard of pressure of C-GIS GAS Unit : Kpa
Standard
lesson
plan
POSCO
Rev. : 0

Low-pressure
alarm
< 120 > 120 1. If alarm occurs, contact to person in charge and turn
off the CB if necessary. Then, make plan for inspection
and reparation, and execute.
High-pressure
alarm
> 150 < 150

Table 3-1 Management standard of inverter in substation
Items Management standard Remarks
Rated capacity 1 on 3KVA(or 5KVA) -
Input voltage AC 440V 10% -
Output voltage AC 220V -
Allowable current 250 A -
Using temperature -15 ~ +40 -

Table 3-2 Management standard of battery in substation
Items
Substation Capacity CELL #
Rated
Voltage
Discharge
final
voltage
Operation
Standard
Water-passing
B-Charger
595Ah/5HR 88CELL DC 110V 95V DC 110~95V
Water passing UPS
Iron-making
B-Charger
Iron-making UPS
Rolling B-Charger
Rolling UPS
Seaside B-Charger
Seaside UPS
Western B-Charger
Source B-Charger
Resource UPS
40Ah/5HR 152CELL DC 220V 190V DC
220~190V

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