MAHARASHTRA STATE ELECTRICITY DISTRIBUTION COMPANY LTD.

Specification for a Unit comprising of 100/5A or 50/5 A Plug in Type CTs and 160 A (setting at 100 A) or 100 A(setting at 50 A) MCCB and LT CT Operated TOD meter and other arrangement SPEC NO: DIST:18/2008 Dt.14.08.2008 INDEX ---------------------------------------------------------------------------------------------------------SR.NO. PARTICULARS. PAGE ----------------------------------------------------------------------------------------------------------1) SCOPE 2 2) SERVICE CONDITIONS 2 3) STANDARDS 2 4) GENERAL TECHNICAL PARTICULARS 2 5) TECHNICAL SPECIFICATION FOR METER 3-18 6) CURRENT TRANSFORMER 19 7) MOULDED CASE CIRCUIT BREAKERS 20 8) ENCLOSURE 20-23 9) TESTS & TEST CERTIFICATE 23 10) TESTING & MANUFACTURING FACILITIES 24 11) PROTOTYPE & DRAWINGS 24 12) GUARANTEE 25 13) INSPECTION 25 14) RANDIM SAMPLE TESTING 25 15) TENDER SAMPLE 26 16) SCHEDULE 26 SCHEDULE-A (GTP on e-tendering) SCHEDULE-C 27 17) ANNEXURE U-1 (for Meter Suppliers only) 28

MAHARASHTRA STATE ELECTRICITY DISTRIBUTION CO.LTD. Specification for a Unit comprising of 100/5A or 50/5 A Plug in Type CTs and 160 A (setting at 100 A) or 100 A(setting at 50 A) MCCB and LT CT Operated TOD meter and other arrangement SPEC NO: DIST:18/2008 Dt.14.08.2008 1.0 Scope:- Specification covers the design ,manufacture, testing at works and supply of a unit comprising of 100/5A or 50/5 A CTs with plug in type arrangement and 160 A (setting at 100 A) or 100 A (setting at 50 A) MCCB and LT CT operated static TOD energy meter and other arrangement as per specification for use in electrical distribution system in Maharashtra. The system shall be A.C. 3 phase- 4 wire, 415V, 50 HZ with effectively grounded neutral with C.T. ratios of 100/5A or 50/5 Amp. Service Conditions: Equipment to be supplied against this specification shall be suitable for satisfactory continuous operation under the following tropical conditions. i) ii) iii) iv) v) vi) vii) viii) ix) x) 3.0 Maximum ambient temperature (Degree C) Maximum temperature in shade (Degree C) Minimum temperature of Air in Shade(Degree C) Relative Humidity (Percent) Maximum annual rain fall (mm) Maximum wind pressure (Kg/sq.M.) Maximum altitude above mean sea level (Meter) Isoceranic level (days per year) Siesmic level (Horizontal Acceleration) Moderately hot and humid tropical climate conducive to rust and fungus growth ... ... 50 ... 45 3.5 ... 10 to 95 ... 1450 ... 150 1000 ... 50 ... 0.3 g

2.0

Standards: Unless otherwise modified in this specification: The MCCB shall comply with IS: 13947 /1993 amended upto date. The enclosure box shall comply with IS:13947 /1993 amended upto date. (c) The C.T. shall conform to IS:2705/1992 or its latest version thereof. (d) The Electronic Meter shall conform to IS:14697/1999 or IEC:687 or its latest version thereof. (e) MCCB, CT and meters having relevant BIS certification and ISO certification would be preferred. General Technical Particulars:These cabinets are to be supplied as complete units consisting of 3 phase 4 wire 100/5A or 50/5 A LT CT Operated TOD Meter, C.Ts with plug in type arrangement , MCCB in sheet steel cabinet duly wired as shown in the general arrangement drawings No.DIST/MM-IV/CTMTR/2008/01 Sheet 1/3 , 2/3 & 3/3. The supply shall be as per final approved drawings.
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(a) (b)

4.0 4.01

4.02

Tenderer should submit Type Test Reports for offered Meter , C.T.s. with plug in type arrangement, MCCB & CT operated metering unit of each rating, along with offer, failing which offer shall be rejected. All the Type Test Reports shall be within the period of Five Years from the date of opening of the Tender. Technical Specification for L.T.CT Operated TOD Meters.

5.0

5.01 This specification covers design, manufacture, testing, supply and delivery of ISI mark, static LTCT Operated TOD meter. Meters shall be suitable for measurement of energy (kWh) and demand (kWMD & kVAMD) as per power tariff requirement of A.C. balanced / unbalanced loads. The system shall be AC 3-phase 4 wire 415 V, 50 Hz with effectively grounded neutral with CT ratio of 100/5 A or 50/5 A. The meter shall have a RS-232 or RS485 Communication port for retrieval of data and for Automatic Meter Reading programme in future. 5.02 QUALIFYING REQUIREMENTS FOR METERS:I) Meters of only original manufacturers of L.T.A.C. Static Energy Meters shall be accepted against the Tender. II) The following qualifying requirement shall be fulfilled by the manufacturers a) The manufacturer should have turnover of Rs.80 crores during any one of the last three financial years. b) The manufacturer should have supplied 12.5 lakhs static meters during the last three financial years. c) The manufacturer should have minimum experience of three years of supply or manufacturing for static meters up to the end of the last financial year. III) The meters of Indian subsidiary company, whose parent company is located abroad fulfilling the qualifying requirements shall be considered provided the Indian participant subsidiary company fulfils the minimum experience of three years of supply or manufacturing for static energy meters upto the end of the last financial year. However, the conditions of turnover of Rs.80 crores during any one of the last three financial years and supply of minimum quantity of 12.5 lakhs static energy meters during last three financial years can be fulfilled by the parent company located in abroad on behalf of their Indian subsidiary company. The parent company shall furnish undertaking for accepting responsibility for supplying quality meters as per specifications and execution of the contract on behalf of its India based subsidiary unit who has participated in the tender in Annexure U-I. IV) In case of meters of Foreign manufacturers, they shall fulfill Qualifying Requirement as per Sr. No. 2.1 [I] and 2.1 [II] above. The bidder should submit the documentary evidence fulfilling the qualifying requirement for meter as above from meter manufacturers.
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5.03 APPLICABLE STANDARDS: The Meter should conform to requirements of IS:14697/1999 (amended up to date) or IEC: 687 and other relevant IS specifications including CBIP Tech-Report-88 amended up to date. The specifications given in this document supersedes the relevant clauses of IS: 14697/1999 (amended up to date) wherever applicable. The meter must bear ISI Mark. The class of accuracy shall be 0.5S.

5.04.01 Current & Voltage rating The energy meter shall be suitable for 100/5A or 50/5A, A.C. 3 phase 4 wire 415Volts 50 Hz system. These meters shall be of direct reading type without application of any multiplying factor. The voltage range shall be +15% to -30% of rated voltage. Current :- Rated basic current 5 Amps. The maximum continuous current of the meter is 2 times (200%) of Ib The starting current for the meter should be 0.1% of Ib

5.04.02 Temperature The standard reference temperature for performance shall be 270C. The mean temperature co-efficient should not exceed 0.03%. 5.04.03 Frequency The rated frequency shall be 50 Hz 5%. 5.04.04 Power Factor : Power Factor range - Zero Lag-Unity-Zero Lead. For leading Power factor the value of kVAh should be equal to kWh. For the purpose of calculation of average power factor (on the basis of kWh/ kVAh) i.e. The value of kVAh shall be based on lagging value of kVARh & kWh. 5.04.05 Power consumption - less than 1Watt and 4 VA/phase in voltage circuit and 1 VA /phase in current circuit. 5.05 CONSTRUCTION

5.05.01 The meter shall be projection type, dust and moisture proof. The cover shall be made of Polycarbonate material so as to give it tough and nonbreakable qualities. The meter body shall be type tested for IP51 degree of protection. 5.05.02 Moulded single terminal block for current & voltage connections as per IS: 14697/1999 (amended up to date) conforming to relevant
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standard to meet the requirement of terminal connection arrangement shall be provided. The termination arrangement shall be provided with an extended type transparent terminal cover and shall be sealable independently to prevent unauthorized tampering. Proper size of grooves should be provided at bottom of this terminal cover for incoming & outgoing service wires. 5.05.03 All insulating materials used in the construction of the meter shall be substantially non-hygroscopic, non aging and of tested quality. 5.05.04 All parts that are likely to develop corrosion under normal working condition shall be effectively protected against corrosion by suitable method to achieve durable results. 5.05.05 The meter shall be pilfer-proof & tamper-proof. Sealing provision shall be made against opening of the terminal cover and front cover. It is necessary to provide unidirectional screws with two holes for sealing purpose. 5.05.06 The meter shall have Poly-carbonate translucent base and transparent cover of Poly-carbonate material, which shall be ultra-sonically welded (continuous welding) so that once the meter is manufactured and tested at factory, it should not be possible to open the cover at site except the terminal cover. The thickness of material for meter cover and base shall be 2 mm (minimum). 5.05.07 The real time quartz clock shall be used in the meter for maintaining time (IST) and calendar. Facility for adjustment of real time should be provided through CMRI with proper security. 5.05.08 The meter shall be completely factory sealed except the terminal block cover. The provision shall be made on the Meter for at least two seals to be put by utility user. The Terminal cover should be transparent with one side hinge with sealing arrangement. 5.05.09 The meter shall have a suitable test output device for testing meter. Preferably the blinking LED or LCD shall be provided. The test output device should have constant pulse rate i.e. Pulse/kWh and pulse/kVARh and its value (meter constant) should be indelibly printed on the name plate. 5.05.10 The meter accuracy shall not be affected by AC/DC magnetic field upto 0.2 Tesla on all the sides of meter i.e. front, sides, top and bottom of the meter as per CBIP-88 Technical Report with latest amendments. Under influence of any magnetic field (AC/DC/Permanent) above 0.2 Tesla, meter shall record energy considering Imax and reference voltage at unity power factor. 5.05.11 Meter CTs are to be provided with magnetic shielding and they should be tested separately.

5.05.12 The meter shall also be capable to withstand and shall not get damaged if phase-to-phase voltage is applied between phases & neutral at least for 5 minutes. 5.05.13 The RTC battery & the battery for display in case of power failure should be separate. 5.05.14 In meter, Power supply unit should be micro control type instead of providing transformer and then conversion to avoid magnetic influence. 5.05.15 Non specified display parameter in the meter should be blocked and it should not be accessible for reprogramming at site. 5.05.16 Complete metering system should not be affected by the external electromagnetic interference such as electrical discharge of cables and capacitors, harmonics, electrostatic discharges, external magnetic fields and DC current in AC supply etc. The Meter shall meet the requirement of CBIP Tech-report 88 (amended up to date). 5.05.17 The meter shall have RS 232 or RS 485 communication port for remote meter reading facility and data retrieval shall be possible through this port using CMRI, Laptop, PC and if possible, through Line carrier communication. Sealing arrangement for this Optical port shall be provided. 5.05.18 The accuracy of the meter should not be affected with the application of abnormal voltage/frequency generating device such as spark discharge of approximately 35 KV. The meter shall be tested by feeding the output of this device to meter in any of the following manner for 10 minutes: i) On any of the phases or neutral terminals ii) On any connecting wires of the meter (Voltage discharge with 0-10 mm spark gap) iii) At any place in load circuit The accuracy of meter shall be checked before and after the application of above device. 5.05.19 Self Diagnostic Features. 5.05.19.1 The meter shall keep log in its memory for unsatisfactory functioning or nonfunctioning of Real Time Clock battery, also it shall be recorded and indicated in reading file at base computer software. 5.05.19.2 All display segments: "LED/LCD Test" display shall be provided for this purpose. 5.05.20 The meter shall have facility to read the default display parameters during Power supply failure. An internal maintenance free battery (Ni6

mh or Li-ion or NI CD) of long life of 15 years shall be provided for the same. A suitable Push Button arrangement for activation of battery shall be provided. This battery may be of external type with inductive coupling arrangement. External Battery is to be provided with inbuilt charger, in the ratio of one battery pack per 50 nos. meters. 5.05.21 Wire/Cable less design. The meter PCB should be wire less to avoid improper and loose connections / cont acts. 5.05.22 PCB used in meter shall be made by Surface Mounting Technology.

5.06 TOD TIMINGS There shall be provision for at least 6 (Six) TOD time zones for energy and demand. The number and timings of these TOD time Zones shall be programmable. At present the time zones shall be programmed as below: TIME ZONE "A" TIME ZONE "B" TIME ZONE "C" TIME ZONE D 00-00 to 06.00hrs & 22.00 to 24.00 hrs. 06.00 to 09.00 hrs & 12.00 to 18.00 hrs. 09.00 to 12.00 hrs. 18.00 to 22.00 hrs.

5.07

ANTI TAMPER FEATURES The meter shall detect and correctly register energy (Active + Reactive) only in forward direction under following tamper conditions:

5.07.01 The meter accuracy shall not be affected by change of phase sequence. It should maintain the desired accuracy in case of reversal of phase sequence. 5.07.02 Reversal of line and load terminals. Even on interchanging the load and line wires, the meter should register correct total energy (passing through the meter. The meter shall also display the energy recorded in reverse mode separately. 5.07.03 Drawing of current through local Earth, the meter should register accurate energy even if load is drawn partially or fully through a local earth. 5.07.04 The three phase meter should continue to work even without neutral. 5.07.05 The three phase meter should work in absence of any two phases i.e. it should work on any one phase wire and neutral, to record relevant energy.

5.07.06 The meter should work without earth. 5.07.07 The potential link shall not be provided. 5.07.08 Visual indication shall be provided to safeguard against wrong connections to the meter terminals. 5.07.09 The meter shall be immune to the external magnetic field (AC/DC/Permanent) upto 0.2 Tesla. If it is more than 0.2 Tesla, then the same should be recorded as magnetic tamper event with date & time stamping and the meter should record Energy considering the maximum value current (Imax) at ref. voltage and unity PF in all the three phases. 5.08 TAMPER EVENTS The meter should have features to detect the occurrence and restoration of the following abnormal events. 5.08.01 Missing potential and potential imbalance. The meter shall be capable of detecting and recording occurrence and restoration with date and time the cases of potential failure and low potential, which could happen due to disconnection of potential leads (one or two). Meter shall also detect and log cases of voltage unbalance (10% or more for 5 Minutes.) Higher of the 3 phase voltages shall be considered as reference for this purpose. 5.08.02 Current unbalance: The meter shall be capable of detecting and recording occurrence and restoration with date and time of current unbalance (30% or more for 15 minutes) Higher of the 3 phase currents shall be considered as reference for this purpose. 5.08.03 Current Reversal: The meter shall be capable of detecting and recording occurrence and restoration with date and time of reversal of current with phase identification for persistence time of 5 minutes. The meter shall record the total energy i.e.(Active + Reactive) including harmonic energy in forward direction in all conditions. The meter should be programmed for import mode and in case of reversal of energy direction(reversal of CT terminals) meter should display in billing parameter the total energy including energy recorded in export register and also show separately the energy recorded in export mode for analysis purpose. 5.08.04 Power ON / OFF The meter shall be capable to record power ON/OFF events in the meter memory. All potential failure should record as power off event. The meter shall keep records for the minimum 280 events. (Occurrence + Restoration). For above abnormal conditions the
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recording of events shall be on FIFO basis. It shall be possible to retrieve the abnormal event data along with all related snap shots data through the meter optical port with the help of CMRI & downloaded the same to the base computer. All the information shall be made available in simple & easy to understand format. 5.08.05 Current circuit short The meter shall be capable of detecting and recording occurrences and restoration of shorting of any one or two phases of current, with date & time of occurrence and restoration. 5.09 DISPLAY OF MEASURED VALUES 5.09.01 The permanently backlit display shall show relevant information about the parameters to be displayed. The corresponding nonvolatile memory shall have a minimum retention time of 10 years. In the case of multiple values presented by a single display it shall be possible to display the content of all relevant memories. When displaying the memory, the identification of each parameter applied shall be possible. The principal unit for the measured values shall be the kilowatthour (kWh) for active energy, kVARh for reactive energy and kVAh for apparent energy. 5.09.02 The display shall be minimum full 6 digit type display. The size of digit should be minimum 8X5 mm. The decimal units shall not be displayed. The adequate back up arrangement for storing of energy registered at the time of power interruption shall be provided. 5.09.03 The display parameters will be preprogrammed at factory as per Annexure-I & the scroll period for auto scroll should be 9 sec. Maximum Demand resetting should be manual. A separate push button should be provided for resetting MD along with proper sealing arrangement. The display order shall be as per Annexure -I . The record number field should be 10 digits Alphanumeric.(2digit for Zones,2 for Circle & 6 for consumer No.) Before accepting the data for Record Number the system should wait for pressing of Enter key. Two separate fields should be provided for consumer name and address one name field of one line , and other Address field for two lines 5.09.04 Maximum Demand Integration Period:-Integration period for kVAMD should be of 30 minutes real time based. However same shall be programmable to 15 minutes if required. 5.10 DEMONSTRATION The purchaser reserves the right to ask to give the demonstration of the equipment offered at the purchasers place. 5.11 BILLING HISTORY & LOAD SURVEY

The meter shall have sufficient non-volatile memory for recording history of billing parameters (Cumulative kWh at the time of reset and kVAMD) for last 6 months. Load survey parameters :- kWh , kVAh , RkVAH, Voltage per phase and Current per phase. The logging interval for load survey shall be 30 minutes. Load survey data shall be logged for last 60 days on non time based basis. i.e. if there is no power for more than 24 hours, the day should not be recorded Whenever meter is taken out and brought to laboratory the L/S data shall be retained for the period of actual use of meter. This load survey data can be retrieved as and when desired and load profiles shall be viewed graphically / analytically with the help of meter application software. The meter application software shall be capable of exporting / transmitting these data for analysis to other user software in spreadsheet format. 5.11.01 Potential terminal voltage to be monitored continuously. Meter shall work within accuracy limit at low load upto -30% of 240 Volts(P-N) i.e.168 volts. Low voltage below 168 volts to 1 volts shall be stored in non-volatile memory along with the date and time of low voltage and subsequent restoration to normal voltages. The NO voltage i.e.0 volts shall be separately monitored and stored in memory along with date and time. 5.12 COMPUTER SOFTWARE.

5.12.01 For efficient and speedy recovery of data downloaded through CMRI on base computer, licensed copies of base computer software shall have to be supplied free of cost. This software will be used at number of places up to Division level. The time required for data downloading from meter to CMRI and CMRI to BCS shall be minimum. The computer software shall be "Window" based & user friendly. The data transfer shall be highly reliable and fraud proof (No editing shall be possible on base computer by any means).The software shall have capability to convert all the data into ASCII format. As many copies of base computer software as required up to Division level shall be provided by Supplier. The protocol used in the meter shall have to be provided at the time of supply for the purpose of Automatic Meter Reading System. 5.12.02 The total time taken for downloading Billing, Tamper and Load Survey Data for 60 Days should be less than or equal to 3 minutes. 5.12.03 Parameters to be covered in the Billing, Tamper and Load Survey Data shall be as per Annexure-III. 5.12.04 Downloading time of only Billing and Tamper data should be less than
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or equal to 20 sec. 5.12.05 Meter manufacturer should provide API/Exe field with documentation for H.T.Meters to query the data downloaded from the Meter 5.12.06 Checksum file is to be provided loaded in the downloaded file from Meter and also for the file created by API/Exe in XML format. 5.12.07 Checksum checking Exe/API should also be given to MSEDCL for validating downloaded meter data as well as generated XML file. 5.12.08 As and when meter manufacturer releases new or latest or advanced versions of Meter Hardware/Firmware / Software, the same should be made available to MSEDCL immediately by default on the release date free of cost .The latest versions should support all existing hardware/ meters in the field. 5.12.09 Downloading software should also be provided so as to install on our Laptop for downloading data directly on Laptop from meter without the use of CMRI 5.12.10 MSEDCL is procuring large quantity of meters .As such meter Manufacturer have to depute Hardware Engineers and Software Engineers on call basis , who should have thorough knowledge of meter hardware/ software used for downloading and converting so as to discuss the problems if any or new development in the hardware/software with G.M.(IT)/C.E.(Dist) without any additional charge. 5.13 CONNECTION DIAGRAM AND TERMINAL MARKINGS. The connection diagram of the meter shall be clearly shown on inside portion of the terminal cover and shall be of permanent nature. Meter terminals shall also be marked and this marking should appear in the above diagram. The diagram & terminal marking on sticker will not be allowed. 5.14 NAME PLATE AND MARKING Meter shall have a name plate clearly visible, effectively secured against removal and indelibly and distinctly marked with all essential particulars as per relevant standards. Meter Serial Number shall be Bar Coded along with numeric number. The size of bar coded number should not be less than 35x5 mm. The manufacturers meter constant shall be marked on the name plate. Meter serial number & bar code on sticker will not be allowed. In addition to the requirement as per IS following shall be marked on the name plate. 1) Purchase order No. 2) Month and Year of manufacture 3) Name of purchaser i.e. MSEDCL 4) Guarantee Five and half years
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5) 5.15

ISI mark.

TESTS:-

5.15.01 Type Tests:-The Meter shall be fully type tested as per IS: 14697/1999 (amended upto date) and within the last 5 (five) years prior to the date of opening of offer. The type test reports of the offered meters shall be submitted along with the offer. The offers without type test reports shall be rejected. All the Type Tests specified in the technical specifications and as per IS: 14697 shall be carried out at laboratories which are accredited by the National Board of Testing and Calibration Laboratories (NABL) of Govt. of India such as CPRI Bangalore/ Bhopal, ERDA Baroda. Type Test Reports conducted in manufacturers own laboratory and certified by testing institute shall not be acceptable. The type test reports shall clearly indicate the constructional features of the type tested meters. The type test reports for each offered type of meters shall be submitted separately. The purchaser reserves the right to demand repetition of some or all the type tests in presence of purchasers representative at purchaser's cost. 5.15.02 Acceptance Tests:- All acceptance tests as per IS 14697/1999 shall be carried out on the meter. 5.15.03 Routine Test:- All routine tests as per IS:14697/1999 out on all the meters. 5.15.04 Transportation Test: At least 50% of the samples of the meters be tested for error at Imax, Ib and 5% Ib at unity power factor and 50% Imax and 10% Ib at 0.5 lagging Power Factor besides checking them for starting current. This test shall be conducted on ready to install meter i.e. meter cover ultrasonically welded & sealed. After recording these errors, the meters be put in their normal packing and transported for at least 50 km in any transport vehicle such as pick up van, Jeep, etc. on uneven rural roads and then re-tested at all these loads after the transportation. The variation in errors recorded before and after transportation should not exceed 1% at higher loads and 1.5% at loads below Ib. 5.15.05 Other Acceptance Test i. The meter shall withstand continuously for a period of at least 5 minutes at a voltage of 440 V between phase and neutral without damage/problems. ii. Meters shall be tested for tamper conditions as stated in this specification. iii. Glow wire testing for poly-carbonate body. iv. Power consumption tests shall be carried out. v. The meter shall comply all the test for external AC/DC magnetic field as per CBIP Tech Report 88 with latest amendments. Moreover,
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shall be carried

the magnetic influence test for permanent magnet of 0.5 Tesla for minimum period of 15 minutes shall be carried out. After removal of magnet. meter shall be subjected to accuracy test as per IS 14697/1999 (amended up to date). No deviation in error is allowed in the accuracy as per specification. vi. The meter shall withstand impulse voltage at 10 kV. The test 5.15.05, (i) to (iv) shall be carried out at factory for each inspected lot at the time of pre dispatch inspection. The tests 5.15.05 (v) & (vi) shall be carried out on one sample from first lot as per procedure laid down in IS14697/1999( amended up to date) and CBIP Tech-Report 88.( with latest amendments) in NABL LAB. The test report shall be got approved from CE (Dist.) before commencement of supply. 5.15.06 For influence quantities like, voltage variation, frequency variation, voltage unbalance etc. the limits of variation in percentage error will be as per IS:14697/1999.( amended up to date) 5.16 Guaranteed Technical Particulars:- The tenderer should also furnish the particulars giving specific required details of Meters in GTP schedule on etendering. The offer without the duly filled in GTP stands rejected. 5.17 GUARANTEE The Meter shall be guaranteed for the period of five years from the date of commissioning or five and half year from the date of dispatch whichever is earlier. The meters found defective within the above guarantee period shall be replaced/repaired by the supplier free of cost within one month of receipt of intimation. If the defective meters are not replaced/repaired within the specified period above, the MSEDCL shall recover an equivalent amount plus 15 % supervision charges from any of the bills of the supplier. 5.18 The COMPONENT SPECIFICATION as per Annexure -II enclosed.

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ANNEXURE I (for meter)

DISPLAY SEQUENCE FOR THE PARAMETERS. (A) 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. (B) 1 2 3 4 5 6 7 8 9 10 Default Display ( With Scrolling time 9 sec.) LCD Test Date Day/Month/Year Time Hrs:Min:Sec. Cumulative kWh reading Cumulative kWh reading TOD Zone A Cumulative kWh reading TOD Zone B Cumulative kWh reading TOD Zone C Cumulative kWh reading TOD Zone D Current Month kVAMD in TOD Zone A Current Month kVAMD in TOD Zone B Current Month kVAMD in TOD Zone C Current Month kVAMD in TOD Zone D Previous Month kVAMD in TOD Zone A Previous Month kVAMD in TOD Zone B Previous Month kVAMD in TOD Zone C Previous Month kVAMD in TOD Zone D Cumulative kVAh reading Power Factor (Average P.F. based on kVAh)with minimum two digits. Total number of Tamper Counts On Demand Display Instantaneous Phase to Neutral voltage R phase. Instantaneous Phase to Neutral Voltage Y phase Instantaneous Phase to Neutral voltage B phase. Instantaneous Line current R phase Instantaneous Line current Y phase Instantaneous Line current B phase Last date & time of reset (M.D.) Cumulative kVAh reading TOD Zone A Cumulative kVAh reading TOD Zone B Cumulative kVAh reading TOD Zone C
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11 12 13 14 15 16 17 18 19 20

Cumulative kVAh reading TOD Zone D Cumulative RkVAh lag Cumulative RkVAh lead High resolution kWh (For calibration) Rising MD with remaining time up to EOI (For calibration) kVAMD value M2 Zone A kVAMD value M2 Zone B kVAMD value M2 Zone C kVAMD value M2 Zone D Number of MD reset

Note : (a) TOD Zones zone A :- 00=00 Hrs. to 06=00 Hrs. and 22=00 Hrs. to 24=00 Hrs. zone B :- 06=00 Hrs. to 09=00 Hrs. and 12=00 Hrs. to 18=00 Hrs. zone C :- 09=00 Hrs. to 12=00 Hrs. zone D :-_ 18=00 Hrs. to 22=00 Hrs. (b) The meter display should return to Default Display Mode if the On Demand Push Button is not operated for more than 15 sec.

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ANNEXURE II (for meter)

Sr.N o. 1

Component function

Requirement

Makes and Origin

Current Transformers

The Meters should be with the current transformers as measuring elements.

The current transformer should withstand for the clauses under 5&9 of IS-14697 /1999

Measurement computing chips

or

The measurement or computing chips used in the Meter should be with the Surface mount type along with the ASICs.

USA:Teridian, Analog Devices, Cyrus Logic, Atmel, Philips , South Africa :SAMES Japan : NEC

Memory chips

The memory chips should not be affected by external parameters like sparking, high voltage spikes or electrostatic discharges.

USA:Teridian, Atmel, National Semiconductors, Texas Instruments, Philips, ST, Japan : Hitachi

Display modules

a) The display modules should be well protected from the external Uv radiations. b) The display visibility should be sufficient to read the Meter mounted at height of 0.5 meter as well as at the height of 2 meters. c) The construction of the modules should be such that the displayed quantity should not disturbed with the life of display ( PIN Type ). d) It should be trans-reflective HTN or STN type industrial grade with extended temperature range.

Hongkong : Genda Singapore: Bonafied Technologies. Korea: Advantek China Success ,Truly Japan : Hitachi, Sony.

Communication Modules

Communication modules should be compatible for the two ports ( one optical port for communication with meter reading instruments & the other hardwired RS 232 or RS 485 port to communicate with various modems for AMR )

USA: National Semi conductors,Agilent, Fairchild, HP, Optonica Holland / Korea : Phillips Japan : Hitachi Taiwan: Ligitek

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Optical port

Optical port should be used to transfer the meter data to meter reading instrument. The mechanical construction of the port should be such to facilitate the data transfer easily.

USA: National Semiconductors Holland Phillips / HP, :

Koread

Japan : Hitachi Taiwan: Ligitek,Everlight Germany : Osram 7 Power supply The power supply should be with the capabilities as per the relevant standards. The power supply unit of the meter should not be affected in case the maximum voltage of the system appears to the terminals due to faults or due to wrong connections The active & passive components should be of the surface mount type & are to be handled & soldered by the state of art assembly processes. SMPS Type

Electronic components

USA : National Semiconductors, Atmel,, Philips, Taxas Instruments Japan : Hitachi, Oki, AVZ or Ricon Korea; Samsung Germany : Epcos

Mechanical parts

a) The internal electrical components should be of electrolytic copper & should be protected from corrosion, rust etc. b) The other mechanical components should be protected from rust, corrosion etc. by suitable plating/painting methods.

10

Battery

Chargeable maintenance guaranteed life of 15 years.

free

Varta, Tedirun, or National. Korea : Tekcell

Sanyo

11

RTC & Micro controller.

The accuracy of RTC shall be as per relevant IEC / IS standards.

USA : ST, Philips, Dallas Atmel, Motorola, Microchip,Teridian Japan : NEC or Oki, Epson

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P.C.B.

Glass Epoxy, fire resistance grade FR4, with minimum thickness 1.6 mm. 17

ANNEXURE-III A]BILLING PARAMETERS:(As applicable)

B]LOAD SURVEY PARAMETERS: Sr. No 1 2 3 4 5 6 Parameters Voltage per phase Current per phase kWh RkVAh kVAh kVAMD

C]TAMPER PARAMETERS: Sr. No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Events R- Phase potential missing Y- Phase potential missing B- Phase potential missing R-Phase CT reversed Y-Phase CT reversed B-Phase CT reversed Load imbalance Load unbalance R Phase Load unbalance Y Phase Load unbalance B Phase Power Failed Unbalanced Voltage Unbalanced Voltage-R Phase Unbalanced Voltage-Y Phase Unbalanced Voltage-B Phase CT short CT short- R Phase CT short- Y Phase CT short- B Phase CT open CT open - R Phase CT open Y Phase CT open B Phase Magnet Cover open

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6.0

Specifications for Current Transformers:-

6.01. Current Transformers should be resin cast, copper wound primary type. Three CTs with Neutral link shall be casted as one unit. The resin cast CT unit shall have studs for CT/PT connections on which the meter shall be directly plugged in and after plug-in of meter, the terminals shall not be visible. Only the Primary Terminals shall be accessible for connections. The suitable studs shall be provided for plug in arrangement. The Manufacturer of the box should ensure the plugging of CT with meters used by them. 6.02 The current density of current carrying parts should not exceed 1.6 A/sq.mm, the primary terminals shall be suitable for double the rated current. C.T. should confirm to IS:2705/1992 (Amended up to date) or its latest version . C.Ts. should have current ratio of 50/5A for 50 A meters and 100/5A for 100A meters, and accuracy class of 0.2 S, and rated burden of 5 VA and rated short time current of 7.5 KA for 1 sec. corresponding to rated dynamic peak current of 2.5 x 7.5 KA (peak) for both ratios. The ratio, name of manufacturer/monogram and year of manufacturing shall be engraved on the body of C.T. In addition, name plate of anodized aluminium indicating the necessary details, year of manufacture etc. engraved on it shall be provided in such a manner that the information is clearly visible after mounting. The colour of 100/5A C.T. shall be D.A.Gray and 50/5 Amp C.T. shall be Brown. The secondary and primary terminals shall be clearly marked as S1 & S2 and P1 & P2. The incoming terminal of C.T. shall be minimum 80 mm long having two holes and shall be on front or on bottom side for making connection. The Tenderer should submit the complete type test reports for offered Resin Cast CT with plug in arrangement along with the offer, failing which offer shall be rejected. The CTs shall be type tested within five years at the time of submission of offer. All the type tests as per relevant IS 2705(Part 1)/1992 amended up to date shall be carried out..

6.03

6.04

7.0
7.01

Specifications for Moulded case circuit Breakers (MCCBs):These should be generally conforming to IS:13947/1993 as amended upto date. The rated uninterrupted current of MCCBs shall be 100 Amps. for 50/5A meter and 160 Amp. for 100/5 Amps meter with the overload releases set at 50 A and 100 A respectively. The tenderer should submit the complete type test reports for offered MCCB along with offer, failing which the offer shall be rejected. The MCCBs shall be manually independent and shall have quick make quick brake mechanism. The detailed specification for MCCBs shall be as under. i) Rated current 100A 160A ii) Fixed overload release 50A 100 A setting(AMP)
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7.02

7.03

No.of poles 3 3 Rated service short circuit 7.5KA at 7.5KA at breaking capacity(KA) which 0.4 PF 0.4 PF is equal to ultimate breaking capacity as per IS 13947. (The sequence of operation for this test shall be, O - t - CO - t - CO, and t = 3 min.) The test shall be done at 240V at 0.4PF. Voltage rating phase to phase 415V and phase to earth 240V. v) Power factor for short --- 0.4(lag) --circuit (Max.) vi) Utilization category A A -----------------------------------------------------------------------------------------All nut bolts used for assembly and connections shall be of non magnetic stainless steel only. The L.T. MCCBs shall have the following time current characteristics as per below: Multiple of normal Current setting 1.05 1.2 1.3 1.4 2.5 4.0 6.0 12.0

iii) iv)

Tripping time More than 2.5 hrs. More than 10 minutes and less than 2 hrs. Less than 30 minutes. Less than 10 minutes. Less than 1 minute. Not less than 2 seconds. Less than 5 seconds. Instantaneous(less than 40 milli seconds.)

For above time/current characteristics reference calibration temperature of the breaker shall be 50 degree C. Duration, if any, upto 60 degree C. ambient temperature shall not exceed 10% of the current setting indicated above. The Short circuit breaking capacity as specified above, shall be based on the short circuit test carried out at specified power factors. For the purpose of this test, the following operation sequence shall be followed: Break-3 minutes interval-make break-3 minutes interval-make break. While the above stipulation regarding the test power factor and the sequence of operation shall be binding, the other procedure for making the short circuit test and circuit etc. shall generally be in accordance with Indian Standard applicable to the type of circuit breakers under test. MCCBs should have locking facility in 'Off' position.

8.0 Enclosure (metering cabinet) :8.01 There shall be three compartments .The Meter & C.T. shall be housed in one compartment and MCCB in second compartment and outgoing
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terminal block in third compartment. Separate sheet steel partitions to isolate the three compartments from each other shall be provided. 8.02 The compartments shall be fabricated by using sheet steel of 14 SWG (2 mm) thick and additional M.S. angle of min.20x20x2 mm or formed channel of 2 mm sheet steel for supporting the Doors shall be provided. The enclosure shall be fabricated by using sheet steel of not less than 14 SWG (2 mm) thickness and shall be properly continuous welded from inside. The enclosure shall comply with the requirement of IP-44 type as per IS13947 or the latest version thereof. Suitable vents fitted with G.I.double wire mesh shall be provided from inside to ensure that the temperature inside the enclosure is not substantially different from that of the atmosphere. Fixing of circuit breakers inside the enclosure shall be such as to allow free circulation of air at its back and sides. Doors of the each chamber shall be provided with panel lock/locks. Two master keys for opening the doors shall be provided. In addition to the panel lock, arrangement for providing pad locks shall be made. The hinges for compartment covers shall be as in the drawing and shall be so designed that the door cannot be opened without breaking the seals i.e. the hinges shall be provided from inside. The enclosure shall be powder coated both inside and outside with suitable weather proof and corrosion resistant paints. The colour of the inside and outside paint shall be dark admiralty gray for 100/5 A metering unit & brown for 50/5 A metering unit. Necessary fixing arrangement shall be provided at the back of the enclosure. The thickness of the fixing plate shall be minimum 5 mm. Durable rubber gasket should be provided around the box to ensure dust and vermin proof door construction. Rubber lining should at least be 3 mm thick. Roof should be slopping down with 5 degree angle. The flats provided for fixing shall be of welded construction and the welding should be on all sides. The Knock out holes should be provided on the bottom plate. Suitable size of brass Cable glands should be provided for these holes. The size of cable will be 3 1/2 core 70/120 mm.sq. aluminium XLPE armoured cable.

8.03

8.04

8.05

8.06

8.07

8.08

8.09

8.10

8.11 8.12

8.13

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8.14

50 x50 x 2 mm Channel should be welded below the bottom plate so that the Box and bottom plate will not come in direct contact with the ground while it is stored. Sealing arrangement shall be provided for Meter, CT & MCCB chamber separately. Inter connecting cable for connection from C.T. to MCCB & MCCB to outgoing terminal block shall be single core multi- stranded copper cable of size 35 sq. mm for 50 A. & 70 sq. mm for 100 A. cabinet. For neutral connection single core copper multi stranded cable of size 35/50 mm. sq. as above shall be used. The Danger Board as per MSEDCL drawing NO:62.70,2/2 shall be fitted on the boxes. The lugs suitable for copper stranded Cables of sizes 70/35 sq. mm ,single core cable shall be used for making connection inside box. All lugs shall be of tinned copper. All holes for internal connections through which cables/leads are supposed to pass should be provided with rubber reels. Handles of 10 mm. M.S. rod will be provided to all the doors separately to open and close. MCCB & CTs shall be mounted on metallic sheet of 2 mm thick or an angle frame and then it should be fitted in the enclosure box. Meter shall be mounted on the arrangement as shown in the drawing DIST/MMIV/CTMR/2008/01 Sheet No.3/3 enclosed. For both 100 A/50 A outgoing terminal block of bakelite/DMC shall be minimum of 300x50x15 mm thick size. The tinned copper strip of 25x6 mm and 180 mm long size should be provided for out going termination of cables. Incoming terminal of C.T. having 80 mm minimum length will be bolted directly on terminal block. Stainless steel bolts fully threaded with 2 nuts and washers of size shown in drawing shall be provided for connections. Two resin cast insulators shall be provided for support of each terminal block. MCCB shall be so mounted that it's operating knob/lever can be operated from outside without opening the door. It should also be possible to lock the MCCB in 'OFF' position so that it cannot be switched 'ON'. Toughened glass of 200 x150 x2 mm size for observing meter reading should be provided from inside the door. It should be so fitted that in the event of breaking ,it should be possible to replace it after opening the door. All the wiring inside the box is included in the scope of work. The internal copper cables should be suitably clamped inside the cabinet.
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8.15

8.16

8.17

8.18

8.19

8.20

8.21

8.22

8.23

8.24

8.25

8.26

C.Ts. shall be fixed with proper clamps using stainless steel bolts. All nut bolts used in the cabinet for current carrying path shall be of stainless steel only. Finish of Cabinet:-All sheet metal works shall chemical/mechanical cleaning process before powder coating. Safety Arrangements undergo

8.27

8.28

8.28.01 Two earthing studs of galvanized M.S. 50 mm long & 12 mm dia. shall be provided for external earth connections. These should be complete with plain washer, spring washer, nuts etc. Earthing Bolts must be welded to prevent removal of the same from the Box. 8.28.02 All live connections shall be insulated with durable insulation material. 9.0 Tests & Test Certificates:For the MCCB & CT & Meter, required testes shall be carried out at original manufacturer's work. The L.T.C.T.Operated Metering Unit consisting of Meter, MCCB ,CTs etc and Meter, MCCB & CT as per the specifications shall be fully type tested and relevant standards at NABL Accredited lab. The tenderer shall furnish detailed type test report of the test carried out within 5 years prior to due date of opening of offer. The detailed type test reports are to be submitted in sealed cover duly super-scribed on it following details along with the offer : Detail Type Test Report of L.T. CT.Operated Metering Unit, Meter, MCCB & CT against Tender No.-------. The detailed type test reports shall be furnished with relevant oscillogram & certified drawings of the equipment tests. The offers without type test reports shall be rejected. The purchaser reserves the right to demand repetition of some or all the type tests in presence of purchasers representative at purchaser's cost. All the above Type Test shall be carried out from laboratories which are accredited by the National Board of Testing and Calibration Laboratories (NABL) of Govt of India such as CPRI Bangalore/Bhopal, ERDA Baroda, to prove that equipments meet the requirements of the specification. The Tenderers should also furnish certificate from laboratories where type tested that, requisite test facility available in house for that particular test. Type Test Reports conducted in manufacturers own laboratory and certified by testing institute shall not be acceptable. The tenderer should also furnish the guaranteed technical particulars of C.T.Operated Metering Unit, C.T.Operated Meter,MCCB & CTs in GTP schedule. The offer without duly filled in GTP schedule stands rejected.

9.01

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9.02

Acceptance Tests: Following tests shall be carried out as acceptance tests in addition to Routine Tests given below. On complete unit

. a) b) c) d) 9.03 Temperature rise test on one sample of each rating. Time current characteristics for MCCB at 1.05 & 1.2 times overload release setting current On C.T. as per relevant IS.2705/1992. On MCCB as per relevant IS:13947/1993.

Routine Test a) On complete unit b) Overall dimensions checking c) Insulation Resistance Tests. d) High Voltage Test . e) Operation Test on MCCB. f) On C.T. as per relevant IS.2705/1992. g) On MCCB as per relevant IS:13947/1993. Testing & Manufacturing Facilities: i) Testing Facilities:-The Tenderer must clearly indicate the details of testing facilities available in the works of manufacturer and whether the facilities are adequate to carry out all Routine & Acceptance tests. These facilities should be available to MSEDCL Engineers, if deputed to carry out or witness the tests in the manufacturer's works. The tenderer must have all in-house testing facility to carry out acceptance test on the unit. If any test cannot be carried out in the manufacturers works, the same should be clearly stated. All testing equipments shall be duly calibrated in the NABL approved laboratories. ii) Manufacturing Facilities: The tenderer should have following minimum manufacturing facilities in house to prove his reliability as a manufacturer of CT operated energy metering unit. a) b) c) d) e) Power operating shearing machine Power operated press break Power operated power presses Welding machines Assembling tools

10.0

The tenderer should furnish detailed process of painting. In case painting is to be carried out from outside agency, the tenderer shall furnish the facilities available with sub-contractor. 11.0 Prototype & Drawings:- The successful tenderer have to manufacturer the prototype Unit for each rating as per this specification before bulk manufacturing. The tenderer should intimate the readiness of prototype to Chief Engineer (Distribution) ,Prakashgad, 5th floor, MSEDCL, Mumbai. The representative of C.E.(Distribution) will inspect the prototype on any day
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within 15 days from the date of readiness intimated. The inspection report of prototype jointly signed by manufacturer and MSEDCL representative along with the drawings shall be submitted by the tenderer to C.E.(Distribution). The Tenderers should submit the final drawings in line with this specification and prototype to C.E.(Distribution ) for approval before bulk manufacturing. The approval of prototype & drawings shall be a responsibility of tenderer. No extra period will be allowed for getting approval of prototype and drawing & this will be inclusive in the period of delivery schedule given by the tenderer. 12.0 GUARANTEE:- The equipment shall be guaranteed for the period of five years from the date of commissioning or five and half year from the date of dispatch whichever is earlier. The equipments found defective within the above guarantee period shall be replaced/repaired by the supplier free of cost within one month of receipt of intimation .If the defective equipments are not replaced/repaired within the specified period above, the MSEDCL shall recover an equivalent amount plus 15% supervision charges from any of the bills of the supplier. Inspection:-All tests and inspection on the items like metering cabinet, static meter,CTs and the MCCB etc. shall be made at the place of manufacturer unless otherwise specially agreed upon by the manufacturer and the purchaser. The manufacturer shall provide the purchaser all reasonable facilities, without any charge to satisfy him that the material is being supplied in accordance with this specification. Inspection of the first lot shall be carried out jointly by representative of CE (Dist) and EE of Inspection wing. Random Sample Testing:- After dispatch of material against inspected lot to various store centers, RST shall be carried out at each stores. For this purpose, two no.s of samples out of each hundred no.s received quantity of the metering cabinets shall be selected for testing. RST of all the items i.e. CT operated static meter, CTs and MCCB shall be carried out invariably. The 5 days advance information will be given to supplier for joint inspection and the date will not be altered to the convenience or request of supplier. If the supplier/suppliers representative fails to attend on the date fixed for RST, the RST will be carried out in his absence & results of RST will be binding on supplier. If the single item of the meter cabinet fails in RST, the lot received at that particular stores will be rejected. The meters will be tested by our EE (Testing) for i) No load condition ii) Limits of error tests iii) Starting current. iv) Repeatability of error test v) Temper. conditions as per specifications. Also for the other items, Acceptance & Routine tests as per specification will be carried out. In case the selected meter/ other item fails in any of the tests, the lot received at that particular stores will be rejected.
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13.0

14.0

15.00 TENDER SAMPLE Tenderers are required to submit 05 (Five) nos. of sample meters and CTs of each offered type / item along with the offer for evaluation. The samples shall be clearly marked with each type / item for which sample is submitted and name of bidder. Out of these, one sample should be without Ultrasonic welding to confirm constructional features. If samples of same make/brand of Meters/ CTs are offered by more than one bidders, then only 3 No,s of them (of same make) will be selected randomly amongst samples received from various bidders for type testing at ERDA and the test report thereof shall be applicable to all such bidders for particular make/brand of LTCT meters and CTs.

16.0

SCHEDULES The tenderer shall fill in the following schedules which are part and partial of the tender specification and offer. If the schedules are not submitted duly filled in with the offer, the offer shall be liable for rejection. Guaranteed and technical particulars .(As per GTP uploaded on e-tendering site) Schedule `C' ... Tenderer's Experience The discrepancies if any between the specification and the catalogs and/or literatures submitted as part of the offer by the bidders, the same shall not be considered and representations in this regard will not be entertained. If it is observed that there are deviations in the offer in Guaranteed Technical Particulars , then, such deviations shall be treated as deviations. Schedule `A' ...

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SCHEDULE - "C" TENDERER'S EXPERIENCE Tenderer shall furnished here list of similar orders executed/under execution for supplying single phase static energy meters by him to whom a reference may be made by purchaser in case he consider such a reference necessary.

SR.NO. Name of client

Order No.& date

Qty. ordered

Qty. supplied

NAME OF FIRM _______________________________________

NAME & SIGNATURE OF TENDERER_________________

DESIGNATION ________________________________________

DATE _______________________________________________

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ANNEXURE U-I (For Meter suppliers only) INDEMNITY BOND UNDERTAKING TO BE SUBMITTED BY THE PARENT COMPANY SITUATED ABROAD IN CASE OF THE PARTICIPANT BIDDER WHO IS AN INDIAN BASED SUBSIDIARY ON GENERAL STAMP OF RUPEES 200/-

The Executive Director (Stores), Maharashtra State Electricity Distribution Co. Ltd., Prakashgad, Bandra (E), Mumbai 400 056. Dear Sir: Sub:- Undertaking against Tender ______________ for procurement of _____________________ M/s .______________________________________________having registered are the Parent who have participated

We,

office at ______________________________________________ Company of M/s. ____________________________________ against your tender No. ____________

for procurement of ___________________.

We have carefully read and have thoroughly understood and agree to the terms and conditions of the subject tender. We hereby undertake that in case of placement of order against the subject tender on our subsidiary company, M/s.________________________________, in the event of we accept all the responsibilities and liabilities for supply of quality meters as per specification of the tender and execution of the contract. We further hereby undertake that we shall be responsible for any liability arising out of the contract placed on M/s._____________________________. and to pay MSEDCL on demand the sum of rupees as per agreement in the event of any breach of condition of the purchase order, loss and damage of the material till expiry of guarantee period as stipulated in the order. Our liability here under shall not be impaired or discharged by extension of time or variation or alteration made with or without our knowledge or consent by or between the parties to the said contract. This undertaking shall be valid and binding on us upto and including the execution and guarantee period of the order and shall not be terminable by notice or change in the constitution of any of the companies. In case of any dispute arising out of or in connection with this tender or contract, if concluded, the same shall be subject to the exclusive jurisdiction of the Court in Mumbai (India). Yours faithfully, (Authorised Signatory) FOR _________________

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