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Jonathan M. Berger
Todays Agenda:
1. MRO Market Forecast 2. MRO Industry Trends to Watch
Turboprop
17%
Regional Jet
5% 5%
North America
8% 50%
Asia Pacific
15%
24%
~8,300 32%
Widebody Jet
Europe
CAGR
35,600
Key Assumptions
Air travel growth of 3.9% Fuel costs in $80100/bbl range 15,960 aircraft deliveries 6,560 aircraft retirements
26,200
Asia
4.9%
2.0%
~9,500 (27%)
2022
1.3%
3.1% Average
The North American MRO market size in 2012 was $17.9 billion
2012 North American MRO Spend
Modifications
Turboprop
Line
5% 16% 41%
Engines
Regional Jet
5% 15%
Narrowbody Jet
$17.9B
Airframe
17% 21%
Components
31%
Widebody Jet
$17.9B
50%
Source: ICF SH&E forecast Forecast in 2012 USD, exclusive of inflation. Includes turboprops
Over the next decade, North American MRO absolute growth will be the lowest of all major global regions
$ Billions $7.0 $6.0 $5.0 $4.0 $3.0 $2.0 $1.0 $0.0
China
Middle East
Source: ICF SH&E analysis Forecast in 2012 $USD, exclusive of inflation, Includes Turboprops
North America
Western Europe
The North American MRO market is expected to grow to approx. $20B by 2022, at 1.2% per annum
Turboprop Regional Jet Widebody Jet Narrowbody Jet
$25
$20
$17.9B
4% 15%
$15
31%
$10
50%
$5
50%
1.1%
3-D Printing
M&A in MRO
Industry Trends
Airframe MRO
ICF SH&E estimates that commercial MRO industry spending on surplus parts is approximately $3.0 billion
Air Transport Surplus Parts Market*
Airframe Engine Parts
5%
65%
$3.0B
Component
30%
Source: ICF SH&E analysis *Sales to end customers; excludes intra-dealer sales
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Aircraft retirements will average between 600 700 per year over the forecast period
# Retirements 800 700 600 500 400 300 200 100 0 1990-99 Average 171 2000-09 Average 410 Retirement as % of installed fleet 2010-22 Average 629 2.0% 1.5% 1.0% 0.5% 0.0%
Source: ICF SH&E Analysis, Airline Monitor Feb 2013, ACAS Jan 2013,
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Surplus dealers now obtain over 80% of their inventory from parting-out aircraft
2007 & 2012 Supplier Channels for Obtaining Surplus Materials
100% 90% 80% 70% 60% 50% 40% 30% 20% 10% 0% 20% 26% 82% 54% 10% 8%
2007
Aircraft Part-Out
2012
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M&A in MRO
Surplus Parts
Airframe MRO
Industry Trends
3-D Printing
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Growing interdependencies between Aviation, Energy, and the Oil & Gas industries will continue to impact the MRO industry
Aviation MRO safety, quality, and reliability best practices are transferable to O&G Cutting edge aerospace technologies are applicable (e.g. blow out preventers - BOPs) Major O&G growth creates new market opportunities for aerospace & MRO suppliers
AVIATION
Existing linkage aviation engines (aero-derivatives) and industrial gas turbines (IGTs) Cutting edge aviation engine technologies transferable to energy Energy sector growth creates new opportunities for MRO suppliers
ICF International | icfi.com
ICF SH&E 2013
ENERGY
Demand for skilled technicians Exotic alloys and materials required in demanding environments
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Hydraulic fracturing (i.e. fracking) is leading to a significant shift away from coal to natural gas power generation
Commodity Fuel Prices
8 7 6 5 4 3 2 1 0 Illinois 4lb NYMEX Spec Pennsylvania 4lb Henry Hub Gas
$/MMBtu
+34% Gas
-20% Coal
As a result, U.S. gaspowered power generation increased its market share from 22% to 30% in one year The result: Greater industrial gas turbine (IGT) demand and utilization
2011 Jan-Jun 2012 Jan-Jun Coal Generation Gas Generation Other Generation
Sources: ICF analysis, Bloomberg, EIA
and should underpin expansion of the industrial gas turbine (IGT) market, currently valued at approx. $20B
2011 Global Gas Turbine Engine Production ($B)
Military
Aeroderivative
Civil
Frame
Lower natural gas prices are increasing demand IGT generationand should underpin production market growth over the next decade IGTs increasingly leverage leading aviation engine technologies developed for the aeroengine segment
Aeroengine
IGT
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Airframe MRO
3-D Printing
Industry Trends
Surplus Parts
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Positive market forces are driving continued investment interest in the MRO industry
GROWTH INDUSTRY favorable market dynamics OFF-SET REQUIREMENT Certain countries require reciprocal investment HORIZONTAL OR VERTICAL INTEGRATION Create synergies within existing portfolio of products, services, and customers
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While peaking in 2007, MRO-related M&A transactions have shown steady growth
180 160 140 120 100 80 60 40 20 0 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 YTD
Source: Jefferies Research
76
84
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also peaking in 2007, MRO related M&A EBITDA multiples appear to have stabilized
MRO-Related M&A Activity Average Transaction EBITDA Multiple
14x 12x 10x 8x 6x 4x 2x 0x 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 YTD
Source: Jefferies Research
9.2x
8.5x
9.0x
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ICF SH&E anticipates strong growth in MRO related M&A activity to continue over the next few years
Summary of active participants in MRO M&A
acquired UK-based Airinmar acquired safety equipment supplier AmSafe acquired Vector Aerospace acquired Mechanical Enterprises (MEI) acquired Aviall
acquired Vought Aircraft Industries and cabin repair specialist Aviation Network Services
acquired Satair
acquired Goodrich
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3-D Printing
M&A in MRO
Surplus Parts
Industry Trends
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Airframe MRO is very fragmented; no supplier has more than a 6% market share
Airframe Heavy Maintenance Market Share
OEM Airline Third Party
2%
In-House
ST Aerospace
18%
$9.1B
36%
Independent
44%
$9.1B
Others
LHT AFI KLM E&M 6% 4% TIMCO 4% 3% HAECO 3% AAR 3% 2% Ameco EGAT TAECO AA-MRO
By Supplier Type
Source: ICF SH&E analysis Includes Turboprops
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Three of the top four airframe MRO by man-hours are Asian owned
2012 Top Airframe MROs by Performed Man-Hours (millions)
0 2 4 6 11.5 7.4 4.6 4.2 4.1 3.9 3.2 2.8 2.5 2.3 8 10 12 14
ST Aero Haeco Group AAR SIAEC Lufthansa Technik AFI KLM E&M Timco Ameco Beijing ADAT / SRT Iberia
Source: Aviation Week Overhaul and Maintenance June 2013 Note: Subsidiaries are included if they are majority owned/operated
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The cost advantage enjoyed by Asian MRO suppliers will continue to erode due to the shortage of skilled labor and wage inflation
$70 $60 $50 $40 $30
North America Average Widebody Airframe Heavy Maintenance 3rd Party Labor Rates In North America vs. Asia (USD per Man-Hour) Labor Rate Convergence
1995
2000
2005
2010
2015
2020
The convergence of global labor rates will require airlines to reconsider their airframe sourcing strategies and create new opportunities for MRO suppliers
Source: ICF SH&E analysis
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Widebody airframe heavy check migration from North America to Asia will peak
Shifting Heavy Airframe MRO Migration Patterns ICF SH&E Insight
Less Trans-Pacific Heavy Check Migration More Heavy Maintenance Stays in Americas Average labor hours per heavy maintenance check is declining High fuel prices increase maintenance ferry flight costs Skilled labor shortages in Asia driving up labor rates South-eastern US labor rates now comparable to leading emerging market MRO rates Excess facility supply in North America increasing local competitiveness
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.and as a result, we will see continued investment activity in the airframe MRO sector
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Surplus Parts
Airframe MRO
Industry Trends
M&A in MRO
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3-D PRINTING
Additive manufacturing, also known as 3-D printing, has the potential the be the next disruptive technology in aviation
The GE Aviation-Parker Aerospace joint venture will 3-D print more than 30,000 LEAP-X fuel nozzles per year by 2017
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3-D PRINTING
Additive manufacturing, also known as 3-D printing, has the potential the be the next disruptive technology in aviation
HEICO is using 3-D printers to produce PMA part prototypes as well as tooling fixtures
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3-D PRINTING
Additive manufacturing, also known as 3-D printing, has the potential the be the next disruptive technology in aviation
Boeing is using 3-D printing to fabricate plastic interior parts for prototypes and test evaluation units
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3-D PRINTING
Additive manufacturing, also known as 3-D printing, has the potential the be the next disruptive technology in aviation
NASA has certified a 3-D printer to be used on the International Space Station in 2014
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3-D PRINTING
Additive manufacturing, also known as 3-D printing, has the potential the be the next disruptive technology in aviation
Chinas AVIC heavy machinery is using large 3-D printed titanium parts for landing gear and other structural related parts.
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3-D PRINTING
Additive manufacturing, also known as 3-D printing, has the potential the be the next disruptive technology in aviation
Pratt & Whitney will feature 25 different 3-D printed parts in its next generation GTF engine family
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3-D PRINTING
Additive manufacturing, also known as 3-D printing, has the potential the be the next disruptive technology in aviation
Industry experts predict that 3-D printing technology could lower the cost of structural parts by up to 90% Not surprisingly, GE plans to invest $3.5B in 3-D printing technology within the next 5 years!
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Thank you!
ICF SH&Es MRO advisory services include the following:
MRO Market Research & Analysis M&A Commercial Due Diligence Aerospace Manufacturing Strategy Aviation Asset Valuations & Appraisals MRO Cost & Performance Benchmarking MRO Information Technology (IT) Assessment MRO Strategic Sourcing Support Supply Chain Management LEAN Continuous Process Improvement Military Aircraft Sustainment
ICF International | icfi.com
ICF SH&E 2013
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ICF SH&E is one of the most experienced global aviation and aerospace consultancies
Airports Airlines Aerospace & MRO Asset Advisory Safety & Security
Specialized, focused expertise and proprietary knowledge Broad functional capabilities More than 8,000 private sector and public sector assignments Backed by parent company ICF International ($937M revenue) Global presence seven major offices
New York Boston Ann Arbor London Singapore Beijing Hong Kong
ICF International | icfi.com
ICF SH&E 2013
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ICF International delivers professional services and technology solutions in three focus areas, which ICF SH&E draws upon, further expanding its service offerings and technology solutions
One of ICF's founders and its first president was a Tuskegee Airman. C.D. "Lucky" Lester flew more than 90 missions and earned the Distinguished Flying Cross. In 1969, "Lucky" and 3 DoD analysts founded the organization that is now ICF International.
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icfi.com
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