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Presented by:

Jonathan M. Berger

Vice President ICF SH&E jberger@icfi.com

MRO Market Forecast & Industry Dynamics


October 15, 2013
ICF International | icfi.com
ICF SH&E 2013

2013 Airline E&M North America


Montreal, Canada

Todays Agenda:
1. MRO Market Forecast 2. MRO Industry Trends to Watch

joined ICF in 2007

joined ICF in 2011


ICF SH&E 2013

joined ICF in 2012 1

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MRO Market Forecast

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ICF SH&E 2013

MRO MARKET FORECAST

The current civil air transport fleet is in excess of 26K aircraft


2012 Global Air Transport Fleet
Narrowbody Jet Middle East

Turboprop

Africa Latin America

17%
Regional Jet

5% 5%

North America

8% 50%
Asia Pacific

15%

26,156 Aircraft 18%

24%

26,156 Aircraft 26%

~8,300 32%

Widebody Jet

Europe

Source: Flightglobal ACAS, ICF Analysis

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ICF SH&E 2013

MRO MARKET FORECAST

The air transport fleet will grow at a 3.1% rate to 2022


Commercial Fleet Growth 20122022
(by Global Region)
Africa Middle East Latin America Asia / Pacific Europe North America

40,000 35,000 30,000 25,000 20,000 15,000 10,000 5,000 0

CAGR

35,600

4.9% 5.8% 4.3%

Key Assumptions
Air travel growth of 3.9% Fuel costs in $80100/bbl range 15,960 aircraft deliveries 6,560 aircraft retirements

26,200
Asia

4.9%

Europe North America ~8,300 (32%) 2012

2.0%

~9,500 (27%)
2022

1.3%
3.1% Average

Source: Flightglobal ACAS, ICF Analysis

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ICF SH&E 2013

MRO MARKET FORECAST

The North American MRO market size in 2012 was $17.9 billion
2012 North American MRO Spend
Modifications
Turboprop

Line

5% 16% 41%

Engines

Regional Jet

5% 15%

Narrowbody Jet

$17.9B
Airframe

17% 21%
Components

31%
Widebody Jet

$17.9B

50%

Source: ICF SH&E forecast Forecast in 2012 USD, exclusive of inflation. Includes turboprops

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ICF SH&E 2013

MRO MARKET FORECAST

Over the next decade, North American MRO absolute growth will be the lowest of all major global regions
$ Billions $7.0 $6.0 $5.0 $4.0 $3.0 $2.0 $1.0 $0.0

Difference in $ MRO Spend, 2022 vs. 2012By Region

$6.6 $4.6 $4.6 $2.9 $2.8 $2.2 $2.1 $2.0


Africa

Asia/Pacific (excl China)

China

Middle East

Source: ICF SH&E analysis Forecast in 2012 $USD, exclusive of inflation, Includes Turboprops

Eastern Latin America Latin Europe (incl America CIS)

North America

Western Europe

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ICF SH&E 2013

MRO MARKET FORECAST

The North American MRO market is expected to grow to approx. $20B by 2022, at 1.2% per annum
Turboprop Regional Jet Widebody Jet Narrowbody Jet

North American MRO Spend 20122022 ($B)


$20.1B 3% 9% 38%
CAGR -2.9% -3.4% 3.4%

$25

ICF SH&E Insight


The limited North American MRO growth will be driven by widebody aircraft Turboprops and regional jets will see a decrease MRO spend Narrowbody MRO spend will hold steady

$20

$17.9B
4% 15%

$15

31%

$10

50%
$5
50%

1.1%

1.2% Average $0 2012 2022


Source: ICF SH&E forecast Forecast in 2012 USD, exclusive of inflation. Includes turboprops

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MRO Industry Trends to Watch

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MRO INDUSTRY TRENDS

Five key MRO industry trends to watch


Surplus Parts

Energy & Aviation Convergence

3-D Printing

M&A in MRO

Industry Trends

Airframe MRO

Source: ICF SH&E

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ICF SH&E 2013

SURPLUS PARTS MARKET

ICF SH&E estimates that commercial MRO industry spending on surplus parts is approximately $3.0 billion
Air Transport Surplus Parts Market*
Airframe Engine Parts

ICF SH&E Insight


More innovative surplus parts supplier base Vertical integration of Lessors, Parts Traders & Repair Vendors Increased aircraft partouts Increased engine teardowns

5%

65%

$3.0B
Component

30%

Source: ICF SH&E analysis *Sales to end customers; excludes intra-dealer sales

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Aircraft retirements will average between 600 700 per year over the forecast period
# Retirements 800 700 600 500 400 300 200 100 0 1990-99 Average 171 2000-09 Average 410 Retirement as % of installed fleet 2010-22 Average 629 2.0% 1.5% 1.0% 0.5% 0.0%

SURPLUS PARTS MARKET

Air Transport Annual Aircraft Retirements


ICF SH&E forecast

% Installed Fleet 3.0% 2.5%

Source: ICF SH&E Analysis, Airline Monitor Feb 2013, ACAS Jan 2013,

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SURPLUS PARTS MARKET

Surplus dealers now obtain over 80% of their inventory from parting-out aircraft
2007 & 2012 Supplier Channels for Obtaining Surplus Materials
100% 90% 80% 70% 60% 50% 40% 30% 20% 10% 0% 20% 26% 82% 54% 10% 8%

ICF SH&E Insight


Leaner airline inventories Improved material planning (and MRO IT capabilities) Increased component pooling agreements OEM after-market material control strategies

2007
Aircraft Part-Out

2012

Direct Purchase From Airline Purchase From Surplus Dealer


Source: ICFI SH&E Analysis

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MRO INDUSTRY TRENDS

Five key MRO industry trends to watch


Energy & Aviation Convergence

M&A in MRO

Surplus Parts

Airframe MRO

Industry Trends

3-D Printing

Source: ICF SH&E

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ENERGY & AVIATION CONVERGENCE

Growing interdependencies between Aviation, Energy, and the Oil & Gas industries will continue to impact the MRO industry
Aviation MRO safety, quality, and reliability best practices are transferable to O&G Cutting edge aerospace technologies are applicable (e.g. blow out preventers - BOPs) Major O&G growth creates new market opportunities for aerospace & MRO suppliers

AVIATION
Existing linkage aviation engines (aero-derivatives) and industrial gas turbines (IGTs) Cutting edge aviation engine technologies transferable to energy Energy sector growth creates new opportunities for MRO suppliers
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OIL & GAS

Rigs powered by industrial gas turbines (IGTs)

ENERGY

Demand for skilled technicians Exotic alloys and materials required in demanding environments

Source: ICF SH&E analysis

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ENERGY & AVIATION CONVERGENCE

Hydraulic fracturing (i.e. fracking) is leading to a significant shift away from coal to natural gas power generation
Commodity Fuel Prices
8 7 6 5 4 3 2 1 0 Illinois 4lb NYMEX Spec Pennsylvania 4lb Henry Hub Gas

$/MMBtu

ICF SH&E Insight


Tumbling natural gas prices due to fracking have erased coals cost advantage
US Coal versus Gas Generation
-2% Total 34% 22% 43% -2% Other 34% 30% 35%

2,500 2,000 TWh 1,500 1,000 500 0

+34% Gas
-20% Coal

As a result, U.S. gaspowered power generation increased its market share from 22% to 30% in one year The result: Greater industrial gas turbine (IGT) demand and utilization

2011 Jan-Jun 2012 Jan-Jun Coal Generation Gas Generation Other Generation
Sources: ICF analysis, Bloomberg, EIA

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ENERGY & AVIATION CONVERGENCE

and should underpin expansion of the industrial gas turbine (IGT) market, currently valued at approx. $20B
2011 Global Gas Turbine Engine Production ($B)

$30 $25 $20 $15 $10 $5 $0

ICF SH&E Insight


Used for O&G and peak power generation

Military

Aeroderivative

Civil

Frame

Used for Power Generation

Lower natural gas prices are increasing demand IGT generationand should underpin production market growth over the next decade IGTs increasingly leverage leading aviation engine technologies developed for the aeroengine segment

Aeroengine

IGT

Source: ICF SH&E analysis, Forecast International

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MRO INDUSTRY TRENDS

Five key MRO industry trends to watch


M&A in MRO

Airframe MRO

Energy & Aviation Convergence

3-D Printing

Industry Trends

Surplus Parts

Source: ICF SH&E

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M&A TRENDS IN THE MRO INDUSTRY

Positive market forces are driving continued investment interest in the MRO industry
GROWTH INDUSTRY favorable market dynamics OFF-SET REQUIREMENT Certain countries require reciprocal investment HORIZONTAL OR VERTICAL INTEGRATION Create synergies within existing portfolio of products, services, and customers

DIVERSIFICATION Mitigate risk of industry cyclicality

D-E-F-E-N-S-E Avoid competitor from acquiring first

COST REDUCTION Leverage emerging market labor rates

GEOGRAPHIC EXPANSION increase global footprint & customer base

MARKET SHARE Spread fixed costs over a large base

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While peaking in 2007, MRO-related M&A transactions have shown steady growth
180 160 140 120 100 80 60 40 20 0 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 YTD
Source: Jefferies Research

M&A TRENDS IN THE MRO INDUSTRY

MRO-Related M&A Activity Cumulative Annual Total Transactions


153 123 84 61 87 70 133 93 70

76

84

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also peaking in 2007, MRO related M&A EBITDA multiples appear to have stabilized
MRO-Related M&A Activity Average Transaction EBITDA Multiple
14x 12x 10x 8x 6x 4x 2x 0x 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 YTD
Source: Jefferies Research

M&A TRENDS IN THE MRO INDUSTRY

12.5x 10.6x 9.0x 8.5x

13.1x 10.0x 8.0x 10.0x

9.2x

8.5x

9.0x

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M&A TRENDS IN THE MRO INDUSTRY

ICF SH&E anticipates strong growth in MRO related M&A activity to continue over the next few years
Summary of active participants in MRO M&A
acquired UK-based Airinmar acquired safety equipment supplier AmSafe acquired Vector Aerospace acquired Mechanical Enterprises (MEI) acquired Aviall

acquired Vought Aircraft Industries and cabin repair specialist Aviation Network Services

acquired Satair

acquired Aersospace Coatings International (ACI), AMSafe

acquired Goodrich

acquired M&M Hardware

acquired aircraft component manufacturer South Bend Controls

acquired German galley manufacturer Sell and finalizes Contour Acquisition

acquired Connector Maker Switchcraft

acquired Finnair Engine shop

acquired The Memphis Group

acquired SAS Components acquired Aero Maintenance Group (AMG)


acquired DeCranes bizjet interior production and completes Microtecnica acquisition

acquired Dansk Fly Elektronik

acquired Aero Technology acquired Aveos Components

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MRO INDUSTRY TRENDS

Five key MRO industry trends to watch


Airframe MRO

3-D Printing

M&A in MRO

Surplus Parts

Industry Trends

Energy & Aviation Convergence

Source: ICF SH&E

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Airframe MRO is very fragmented; no supplier has more than a 6% market share
Airframe Heavy Maintenance Market Share
OEM Airline Third Party

AIRFRAME MRO TRENDS

2%
In-House

ST Aerospace

18%

$9.1B
36%
Independent

44%

$9.1B
Others

LHT AFI KLM E&M 6% 4% TIMCO 4% 3% HAECO 3% AAR 3% 2% Ameco EGAT TAECO AA-MRO

By Supplier Type
Source: ICF SH&E analysis Includes Turboprops

Supplier Market Share

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AIRFRAME MRO TRENDS

Three of the top four airframe MRO by man-hours are Asian owned
2012 Top Airframe MROs by Performed Man-Hours (millions)
0 2 4 6 11.5 7.4 4.6 4.2 4.1 3.9 3.2 2.8 2.5 2.3 8 10 12 14

ST Aero Haeco Group AAR SIAEC Lufthansa Technik AFI KLM E&M Timco Ameco Beijing ADAT / SRT Iberia

Source: Aviation Week Overhaul and Maintenance June 2013 Note: Subsidiaries are included if they are majority owned/operated

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The cost advantage enjoyed by Asian MRO suppliers will continue to erode due to the shortage of skilled labor and wage inflation
$70 $60 $50 $40 $30
North America Average Widebody Airframe Heavy Maintenance 3rd Party Labor Rates In North America vs. Asia (USD per Man-Hour) Labor Rate Convergence

AIRFRAME MRO TRENDS

$20 $10 1990

Mature Asian MROs Emerging Asian MROs

1995

2000

2005

2010

2015

2020

The convergence of global labor rates will require airlines to reconsider their airframe sourcing strategies and create new opportunities for MRO suppliers
Source: ICF SH&E analysis

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AIRFRAME MRO TRENDS

Widebody airframe heavy check migration from North America to Asia will peak
Shifting Heavy Airframe MRO Migration Patterns ICF SH&E Insight
Less Trans-Pacific Heavy Check Migration More Heavy Maintenance Stays in Americas Average labor hours per heavy maintenance check is declining High fuel prices increase maintenance ferry flight costs Skilled labor shortages in Asia driving up labor rates South-eastern US labor rates now comparable to leading emerging market MRO rates Excess facility supply in North America increasing local competitiveness

Right-shoring is the new Outsourcing


Source: ICFI SH&E

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AIRFRAME MRO TRENDS

.and as a result, we will see continued investment activity in the airframe MRO sector

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MRO INDUSTRY TRENDS

Five key MRO industry trends to watch


3-D Printing

Surplus Parts

Airframe MRO

Energy & Aviation Convergence

Industry Trends

M&A in MRO

Source: ICF SH&E

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3-D PRINTING

Additive manufacturing, also known as 3-D printing, has the potential the be the next disruptive technology in aviation

The GE Aviation-Parker Aerospace joint venture will 3-D print more than 30,000 LEAP-X fuel nozzles per year by 2017

Source: ICF SH&E Research & analysis

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3-D PRINTING

Additive manufacturing, also known as 3-D printing, has the potential the be the next disruptive technology in aviation

HEICO is using 3-D printers to produce PMA part prototypes as well as tooling fixtures

Source: ICF SH&E Research & analysis

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3-D PRINTING

Additive manufacturing, also known as 3-D printing, has the potential the be the next disruptive technology in aviation

Boeing is using 3-D printing to fabricate plastic interior parts for prototypes and test evaluation units

Source: ICF SH&E Research & analysis

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3-D PRINTING

Additive manufacturing, also known as 3-D printing, has the potential the be the next disruptive technology in aviation

NASA has certified a 3-D printer to be used on the International Space Station in 2014

Source: ICF SH&E Research & analysis

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3-D PRINTING

Additive manufacturing, also known as 3-D printing, has the potential the be the next disruptive technology in aviation

Chinas AVIC heavy machinery is using large 3-D printed titanium parts for landing gear and other structural related parts.

Source: ICF SH&E Research & analysis

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3-D PRINTING

Additive manufacturing, also known as 3-D printing, has the potential the be the next disruptive technology in aviation

Pratt & Whitney will feature 25 different 3-D printed parts in its next generation GTF engine family

Source: ICF SH&E Research & analysis

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3-D PRINTING

Additive manufacturing, also known as 3-D printing, has the potential the be the next disruptive technology in aviation
Industry experts predict that 3-D printing technology could lower the cost of structural parts by up to 90% Not surprisingly, GE plans to invest $3.5B in 3-D printing technology within the next 5 years!

Source: ICF SH&E Research & analysis

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Thank you!
ICF SH&Es MRO advisory services include the following:
MRO Market Research & Analysis M&A Commercial Due Diligence Aerospace Manufacturing Strategy Aviation Asset Valuations & Appraisals MRO Cost & Performance Benchmarking MRO Information Technology (IT) Assessment MRO Strategic Sourcing Support Supply Chain Management LEAN Continuous Process Improvement Military Aircraft Sustainment
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ICF SH&E is one of the most experienced global aviation and aerospace consultancies

Airports Airlines Aerospace & MRO Asset Advisory Safety & Security

50 years in business (founded 1963) 100+ professional staff


Dedicated exclusively to aviation and aerospace Recruited from the industry

Specialized, focused expertise and proprietary knowledge Broad functional capabilities More than 8,000 private sector and public sector assignments Backed by parent company ICF International ($937M revenue) Global presence seven major offices
New York Boston Ann Arbor London Singapore Beijing Hong Kong
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ICF International delivers professional services and technology solutions in three focus areas, which ICF SH&E draws upon, further expanding its service offerings and technology solutions

Energy Environment Transportation

Health, Social Programs, and Consumer/Financial

Public Safety and Defense

$937M Revenues 4,500+ Employees ICFI NASDAQ


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One of ICF's founders and its first president was a Tuskegee Airman. C.D. "Lucky" Lester flew more than 90 missions and earned the Distinguished Flying Cross. In 1969, "Lucky" and 3 DoD analysts founded the organization that is now ICF International.
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ICF SH&E 2013

Jonathan M. Berger Vice President jberger@icfi.com

icfi.com

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