Cara Menghitung dan Menganalisa Perfomansi Peralatan Utama CPP EEES

Peralatan utama yang banyak mengkonsumsi energi pada CPP EEES ini terbagi menjadi beberapa jenis, yaitu: Heat exchanger, Cooler, Hot oil heater, Pump, dan Compressor. Pada bab ini akan dibahas mengenai fungsi masing-masing peralatan dan cara menganalisa perfomansi dari masing-masing peralatan tersebut. 1. Heat Exchanger Functions : to transfer heat from high temperature to low temperature of fluid.

Key Performance Indicator : - Overall heat transfer coefficient (U) - Heat duty (Q) Variable should be Measured : - Fluid flowrate - Temperature inlet and outlet of hot side and cold side - Operating Pressure of hot side and cold side - Area heat medium tube side (A) - Spesific heat transfer (Cp) - Composition of fluid lb/hr or GPM
0

Btu/hr.ft2.0F Btu/hr

Psia ft2 Btu/lb.0F

2. Air Cooler Functions : to cooling the fluid or to condense the vapor.

Key Performance Indicator : - Overall heat transfer coefficient (U) - Heat duty (Q) Variable should be Measured : - Electricity power input - Liquid flow - Temperature of fluid inlet and outlet - Temperature of air inlet and outlet - Pressure of fluid inlet and outlet - Area heat medium tube side (A) - Spesific heat transfer (Cp) - Composition of fluid kW lb/hr or GPM
0 0

Btu/hr.ft2.0F Btu/hr

F F

Psia ft2 Btu/lb.0F

3. Pump Functions : to transfer or to lift up the liquid.

Key Performance Indicator : - Efficiency which consist of pump efficiency and motor efficiency Variable should be Measured : - Electricity power input - Liquid flow - Suction and discharge pressure - Spesific grafity of fluid kW GPM Psia lb/ft3

4. Air Compressor Function : converting energy from electricity to compress air

Key Performance Indicator : Actual power / Qs x ((Pd/Ps)^0.2857 1) Variable should be Measured : - Electricity power input - Pressure of compressed air (suction and discharge) - Air flow (cubic feet per minute) - Operating temperature of air compressor kW Psia cfm
0

5. Hot Oil Heater Function : converting energy from fuel gas into thermal in order to increase the temperature of process fluid (hot oil).

Key Performance Indicator : Efficiency which is consist of combustion efficiency and heat transfer efficiency Variable should be Measured : Combustion Efficiency : - % O2 in flue gas - Stack Gas Temperature - Ambient Temperature - Fuel gas flow - % excess air - Fuel gas heating value Heat transfer efficiency : - Fluid flowrate (hot oil) - Temperature inlet and outlet of fluid - Pressure inlet and outlet of fluid - Area heat medium tube side (A) - Spesific heat transfer (Cp) - Composition of fluid lb/hr or GPM
0

%
0 0

F F

MSCFD or lb/hr % Btu/hr

Psia ft2 Btu/lb.0F