Microwave Equipment Hardware Installation Guide

Microwave Product Customer Service Dept. 2009-1

Content
Installation Flow Installation Preparative Installation Steps Hardware Installation Check Commissioning Test Appendix

Installation Flow

S ort and count goods

No C heck if com pleted ? Y es C heck if the installing conditions is ok ? Y es

Install indoor part supply again goods

No

Feedback responsibility party

Install outdoor part

C heck installation

C heck if the installing result is ok ? Y es

C lean the w ork local

No
C orrect

E nd

Content
Installation Flow Installation Preparative Installation Steps Hardware Installation Check Commissioning Test Appendix

Installation Preparative
1. Record delivery table information for each site. 1. Sort and count goods 2. Record information of counting and inspecting goods. 3. If the goods information does not comply with the site information, ask for supplement.

Documents Tools 2. Preparations Manpower Check installation conditions

Documents
Site implementation plan view design drawing Microwave implementation data table

Documents Preparation before Implementation

Microwave link topology Link performance table Link sectional drawing E1 distribution table

Tools
Tools and instruments and operation safety requirements SN 1 2 3 4 5 Name Main

Quantity
1 2 1 Decided by antenna height 2

parameter
With buzzer

Remark

Multimeter
Compass Pulley Pull Rope

Assembled
tools

Caution Follow the implementation regulation strictly during installation. All installation stuff must wear safety helmet and safety belt. All tools for electrical installation and operation must have insulation treatment.

Manpower
Decide manpower mainly according to antenna caliber. Recommendation as follows:

Antenna caliber: 0.3m/0.6m/1.2m

5 People

Antenna caliber: 1.8m/2m

8 People

Antenna caliber: 2.4m/3.2m

10 People

Check Installation Conditions

Check indoor installation conditions

Check outdoor installation conditions

Check Indoor Installation Conditions

Check Installation Condition

Check indoor installation condition

Check outdoor installation condition

Check Outdoor Installation Condition

Tower

Pole

Outdoor cable rack

Content
Installation Flow Installation Preparative Installation Steps Hardware Installation Check Commissioning Test Appendix

Installation Steps

Indoor Installation

Outdoor Installation

Overall Installation Sketch

Outdoor installation part Indoor installation part

Indoor Installation

Fixing Rack

Indoor Installation

The adjacent racks should be pressed compact, without any spacing over 3mm.

The adjacent racks of the same type should be uniform In height, with a deviation not more than 2mm.

Fixing Rack

Indoor Installation

The rack (cable distribution frame, or power cabinet) should not have a vertical error exceeding 1 of its height.

Fixing Rack

Indoor Installation

Fixing IDU
Caution: IDU must be fixed firmly on the stably installed rack.

Indoor Installation

IDU Installation Points

Indoor Installation
Connect IDU I/O Board (75 )

Indoor Installation
IDU Power

connector plugs

connector jack

ZTE IDU Power Caution: Do not mistake the power supply polarity. It may cause IDU damage.

Indoor Installation
IDU Grounding

IDU grounding point

Indoor Installation
Make IF cable head

Indoor Installation
Make IF cable head

IF cable connecter shall be fixed with the cable tightly and has good electrical contact. Wrap the connecter end and the cable with insulation tape for about 3cm. Wrap evenly and tightly. Check IF cable short with multimeter.

Indoor Installation
Line-up E1 cable

Specification and routing of E1 signal cable shall comply with design requirements. Cut E1 cables according to the design before wiring, and make clear marks at both ends. Weld properly on correct position. The welding part shall be smooth and even with no point. Line-up the cables orderly and neatly.

Indoor Installation
DB44 Cables

Caution: DB44 cables shall be tied orderly.

Indoor Installation
Power supply terminals busbar

Caution: The power supply terminal busbar shall be installed upper right. Power cables shall be lined orderly. Connect the cables strictly following the regulation. Avoid short.

Indoor Installation

The power cable and ground cable terminals should be crimped firmly, and the spring washers should be pressed flat when crimping a bolt.

Use copper lugs according to the core diameters and bolt diameters. It is not allowed to cut off partial core to suit a small copper lug or cut open a copper lug to suit a large bolt.

Indoor Installation

The copper lugs and the bare part of connected wire should be wrapped tightly with insulating tape or shrinkable tubes. When insulating tape is applied, its color should conform to the color label requirements.

Indoor Installation
Labels shall have the same direction

Its not allowed!

Cables not in order

Indoor Installation
Wiring Requirements

Caution: Power cables and E1 cables shall be placed separately.

Indoor Installation
Wiring Requirements

In the case of upward cabling, the cables should be mounted directly along the cabling rack, and should not be laid tightly against the heat-sink panel on the top of the cabinet. When cabling along the upper part of the cabinet is necessary, the cables should be spaced 10cm away from the heat-sink panel on the top of the cabinet.

Indoor Installation
Wiring Requirements

The downward cables, when piled up on the floor, cannot exceed of the floor height, or ventilation and heat dissipation may be affected.

For the cables outside a cabinet, the part over one meter away from the cabinet is not allowed to intercross.

Indoor Installation

The power cable, signal cable, and tail fiber should be bundled and wired separately .The power cable and signal cable outside a cabinet should be spaced over 5cm apart, without overlapping and mixture.

The insulating jacket of a cable is in good condition, without core exposed.

Indoor Installation
Cables Line-up

No cross. Fix with ties or feeder clip every 1m~1.5m. Cables shall be tied and lined orderly and neatly. IF cables shall not cross on the cable rack. Do not tie IF cable together with grounding cable and power cable.

Outdoor Installation
Install Antenna Pole

0.3m/0.6m

1.2m

Outdoor Installation
ODU 1+0 Integrated Installation

Caution: Mount ODU to the antenna and connect the wave guide connecters of the antenna and ODU. Make sure the waterproof gasket is complete and in good condition. Fasten 4 buckles.

Outdoor Installation
ODU 1+1 Integrated Installation

Caution: Mount 2 ODU onto a hybrid and connect the hybrid to the antenna. Make sure the waterproof gasket is complete and in good condition. Fasten 4 bolts.

Outdoor Installation
ODU 1+0 Separated Installation

Caution: Mount ODU onto installation bracket, fix the bracket to the pole with a U bolt. Connect RF connecter of antenna an the support with a flexible wave guide.

Outdoor Installation
ODU 1+1 Separated Installation

Caution: Mount 2 ODU to a hybrid and install the hybrid to a bracket. Fix the bracket to the pole with a U bolt. Connect antenna and the bracket with a flexible wave guide.

Outdoor Installation
Mounting Antenna 1 2

Outdoor Installation
ODU IF cable connecter

Caution: Wrap the connecter with tape and fix with ties tightly.

Outdoor Installation
ODU Grounding

Caution: Grounding cable shall be connect to the nearest grounding point. Cables can not be winded together.

Outdoor Installation
IF cable grounding

Caution: Wrap the connecting part with waterproof mud and tape.

Outdoor Installation
Outdoor IF cable line up and fix

Outdoor Installation

The feeder must have a waterproof arch before entering an equipment room.

Outdoor Installation
OUD Waterproof

Content
Installation Flow Installation Preparative Installation Steps Hardware Installation Check Commissioning Test Appendix

Hardware Installation Check

IDU and ODU have proper grounding.

Check input power voltage and polarity.

IF cable connect ODU and IDU properly. IF cable and signal cable shall be lined tidily and orderly. Waterproof treatment of IF cable connecters.

Hardware Installation Check

Power supply check Check the power polarity and cable radius. Check the IF cable connecter, if there is short or bad contact. Check if the rack is fixed tightly. Check if the E1 cable and connecter are welded Tightly, and E1 cables connect right. Check if the waterproof is properly done.

IF cable check Rack fix check

E1 cable check IF cable connecter waterproof check Antenna check

Check if the antenna is fixed tightly.

Content
Installation Flow Installation Preparative Installation Steps Hardware Installation Check Commissioning Test Appendix

Commissioning Test
Test method: Bit error test
Tributary 1 in Tributary 1 out Tributary 2 in Tributary 2 out Tributary 3 in
Bit Error

Local end
MicroStar radio

Remote end
MicroStar radio

Analyzer

Tributary n out Tributary n in Tributary n out loop Remote end self

After microwave link is setup, check E1 bit error with bit error analyzer. Confirm if E1 channel runs normally. Use management software of the equipment to operate bit error test.

Content
Installation Flow Installation Preparative Installation Steps Hardware Installation Check Commissioning Test Appendix

Appendix
Bit error analyzer operation introduction

Line Loop back test

E1 interface circuit

Bit error analyzer

Appendix
Bit error analyzer operation introduction

Inward Loop back test

E1 interface circuit

E1 interface circuit

Bit error analyzer