37LG5500

Internal Use Only
website:http://biz.LGservice.com
LCD TV SERVICE MANUAL

CHASSIS : LD82D
MODEL : 37LG5500
CAUTION
37LG5500-ZB
BEFORE SERVICING THE CHASSIS, READ THE SAFETY PRECAUTIONS IN THIS MANUAL.
CONTENTS
CONTENTS .............................................................................................. 2 PRODUCT SAFETY ..................................................................................3 SPECIFICATION ........................................................................................6 ADJUSTMENT INSTRUCTION ...............................................................10 TROUBLE SHOOTING ............................................................................15 BLOCK DIAGRAM...................................................................................22 EXPLODED VIEW .................................................................................. 24 SVC. SHEET ...............................................................................................
Copyright C 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
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LGE Internal Use Only
SAFETY PRECAUTIONS
IMPORTANT SAFETY NOTICE
Many electrical and mechanical parts in this chassis have special safety-related characteristics. These parts are identified by in the Schematic Diagram and Replacement Parts List. It is essential that these special safety parts should be replaced with the same components as recommended in this manual to prevent Shock, Fire, or other Hazards. Do not modify the original design without permission of manufacturer.
General Guidance
An isolation Transformer should always be used during the servicing of a receiver whose chassis is not isolated from the AC power line. Use a transformer of adequate power rating as this protects the technician from accidents resulting in personal injury from electrical shocks. It will also protect the receiver and it's components from being damaged by accidental shorts of the circuitry that may be inadvertently introduced during the service operation. If any fuse (or Fusible Resistor) in this TV receiver is blown, replace it with the specified. When replacing a high wattage resistor (Oxide Metal Film Resistor, over 1W), keep the resistor 10mm away from PCB. Keep wires away from high voltage or high temperature parts.
Leakage Current Hot Check (See below Figure) Plug the AC cord directly into the AC outlet.
Do not use a line Isolation Transformer during this check. Connect 1.5K/10watt resistor in parallel with a 0.15uF capacitor between a known good earth ground (Water Pipe, Conduit, etc.) and the exposed metallic parts. Measure the AC voltage across the resistor using AC voltmeter with 1000 ohms/volt or more sensitivity. Reverse plug the AC cord into the AC outlet and repeat AC voltage measurements for each exposed metallic part. Any voltage measured must not exceed 0.75 volt RMS which is corresponds to 0.5mA. In case any measurement is out of the limits specified, there is possibility of shock hazard and the set must be checked and repaired before it is returned to the customer.
Leakage Current Hot Check circuit
AC Volt-meter
Before returning the receiver to the customer,
always perform an AC leakage current check on the exposed metallic parts of the cabinet, such as antennas, terminals, etc., to be sure the set is safe to operate without damage of electrical shock.
Leakage Current Cold Check(Antenna Cold Check)

With the instrument AC plug removed from AC source, connect an electrical jumper across the two AC plug prongs. Place the AC switch in the on position, connect one lead of ohm-meter to the AC plug prongs tied together and touch other ohm-meter lead in turn to each exposed metallic parts such as antenna terminals, phone jacks, etc. If the exposed metallic part has a return path to the chassis, the measured resistance should be between 1M and 5.2M. When the exposed metal has no return path to the chassis the reading must be infinite. An other abnormality exists that must be corrected before the receiver is returned to the customer.
To Instruments exposed METALLIC PARTS
0.15uF
Good Earth Ground such as WATER PIPE, CONDUIT etc.
1.5 Kohm/10W
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SERVICING PRECAUTIONS
CAUTION: Before servicing receivers covered by this service manual and its supplements and addenda, read and follow the SAFETY PRECAUTIONS on page 3 of this publication. NOTE: If unforeseen circumstances create conflict between the following servicing precautions and any of the safety precautions on page 3 of this publication, always follow the safety precautions. Remember: Safety First. General Servicing Precautions 1. Always unplug the receiver AC power cord from the AC power source before; a. Removing or reinstalling any component, circuit board module or any other receiver assembly. b. Disconnecting or reconnecting any receiver electrical plug or other electrical connection. c. Connecting a test substitute in parallel with an electrolytic capacitor in the receiver. CAUTION: A wrong part substitution or incorrect polarity installation of electrolytic capacitors may result in an explosion hazard. 2. Test high voltage only by measuring it with an appropriate high voltage meter or other voltage measuring device (DVM, FETVOM, etc) equipped with a suitable high voltage probe. Do not test high voltage by "drawing an arc". 3. Do not spray chemicals on or near this receiver or any of its assemblies. 4. Unless specified otherwise in this service manual, clean electrical contacts only by applying the following mixture to the contacts with a pipe cleaner, cotton-tipped stick or comparable non-abrasive applicator; 10% (by volume) Acetone and 90% (by volume) isopropyl alcohol (90%-99% strength) CAUTION: This is a flammable mixture. Unless specified otherwise in this service manual, lubrication of contacts in not required. 5. Do not defeat any plug/socket B+ voltage interlocks with which receivers covered by this service manual might be equipped. 6. Do not apply AC power to this instrument and/or any of its electrical assemblies unless all solid-state device heat sinks are correctly installed. 7. Always connect the test receiver ground lead to the receiver chassis ground before connecting the test receiver positive lead. Always remove the test receiver ground lead last. 8. Use with this receiver only the test fixtures specified in this service manual. CAUTION: Do not connect the test fixture ground strap to any heat sink in this receiver. Electrostatically Sensitive (ES) Devices Some semiconductor (solid-state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors and semiconductor "chip" components. The following techniques should be used to help reduce the incidence of component damage caused by static by static electricity. 1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging wrist strap device, which should be removed to prevent potential shock reasons prior to applying power to the
unit under test. 2. After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surface such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly. 3. Use only a grounded-tip soldering iron to solder or unsolder ES devices. 4. Use only an anti-static type solder removal device. Some solder removal devices not classified as "anti-static" can generate electrical charges sufficient to damage ES devices. 5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ES devices. 6. Do not remove a replacement ES device from its protective package until immediately before you are ready to install it. (Most replacement ES devices are packaged with leads electrically shorted together by conductive foam, aluminum foil or comparable conductive material). 7. Immediately before removing the protective material from the leads of a replacement ES device, touch the protective material to the chassis or circuit assembly into which the device will be installed. CAUTION: Be sure no power is applied to the chassis or circuit, and observe all other safety precautions. 8. Minimize bodily motions when handling unpackaged replacement ES devices. (Otherwise harmless motion such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity sufficient to damage an ES device.) General Soldering Guidelines 1. Use a grounded-tip, low-wattage soldering iron and appropriate tip size and shape that will maintain tip temperature within the range or 500F to 600F. 2. Use an appropriate gauge of RMA resin-core solder composed of 60 parts tin/40 parts lead. 3. Keep the soldering iron tip clean and well tinned. 4. Thoroughly clean the surfaces to be soldered. Use a mall wirebristle (0.5 inch, or 1.25cm) brush with a metal handle. Do not use freon-propelled spray-on cleaners. 5. Use the following unsoldering technique a. Allow the soldering iron tip to reach normal temperature. (500F to 600F) b. Heat the component lead until the solder melts. c. Quickly draw the melted solder with an anti-static, suctiontype solder removal device or with solder braid. CAUTION: Work quickly to avoid overheating the circuit board printed foil. 6. Use the following soldering technique. a. Allow the soldering iron tip to reach a normal temperature (500F to 600F) b. First, hold the soldering iron tip and solder the strand against the component lead until the solder melts. c. Quickly move the soldering iron tip to the junction of the component lead and the printed circuit foil, and hold it there only until the solder flows onto and around both the component lead and the foil. CAUTION: Work quickly to avoid overheating the circuit board printed foil. d. Closely inspect the solder area and remove any excess or splashed solder with a small wire-bristle brush.
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IC Remove/Replacement Some chassis circuit boards have slotted holes (oblong) through which the IC leads are inserted and then bent flat against the circuit foil. When holes are the slotted type, the following technique should be used to remove and replace the IC. When working with boards using the familiar round hole, use the standard technique as outlined in paragraphs 5 and 6 above. Removal 1. Desolder and straighten each IC lead in one operation by gently prying up on the lead with the soldering iron tip as the solder melts. 2. Draw away the melted solder with an anti-static suction-type solder removal device (or with solder braid) before removing the IC. Replacement 1. Carefully insert the replacement IC in the circuit board. 2. Carefully bend each IC lead against the circuit foil pad and solder it. 3. Clean the soldered areas with a small wire-bristle brush. (It is not necessary to reapply acrylic coating to the areas). "Small-Signal" Discrete Transistor Removal/Replacement 1. Remove the defective transistor by clipping its leads as close as possible to the component body. 2. Bend into a "U" shape the end of each of three leads remaining on the circuit board. 3. Bend into a "U" shape the replacement transistor leads. 4. Connect the replacement transistor leads to the corresponding leads extending from the circuit board and crimp the "U" with long nose pliers to insure metal to metal contact then solder each connection. Power Output, Transistor Device Removal/Replacement 1. Heat and remove all solder from around the transistor leads. 2. Remove the heat sink mounting screw (if so equipped). 3. Carefully remove the transistor from the heat sink of the circuit board. 4. Insert new transistor in the circuit board. 5. Solder each transistor lead, and clip off excess lead. 6. Replace heat sink. Diode Removal/Replacement 1. Remove defective diode by clipping its leads as close as possible to diode body. 2. Bend the two remaining leads perpendicular y to the circuit board. 3. Observing diode polarity, wrap each lead of the new diode around the corresponding lead on the circuit board. 4. Securely crimp each connection and solder it. 5. Inspect (on the circuit board copper side) the solder joints of the two "original" leads. If they are not shiny, reheat them and if necessary, apply additional solder. Fuse and Conventional Resistor Removal/Replacement 1. Clip each fuse or resistor lead at top of the circuit board hollow stake. 2. Securely crimp the leads of replacement component around notch at stake top. 3. Solder the connections. CAUTION: Maintain original spacing between the replaced component and adjacent components and the circuit board to prevent excessive component temperatures.
Circuit Board Foil Repair Excessive heat applied to the copper foil of any printed circuit board will weaken the adhesive that bonds the foil to the circuit board causing the foil to separate from or "lift-off" the board. The following guidelines and procedures should be followed whenever this condition is encountered. At IC Connections To repair a defective copper pattern at IC connections use the following procedure to install a jumper wire on the copper pattern side of the circuit board. (Use this technique only on IC connections). 1. Carefully remove the damaged copper pattern with a sharp knife. (Remove only as much copper as absolutely necessary). 2. carefully scratch away the solder resist and acrylic coating (if used) from the end of the remaining copper pattern. 3. Bend a small "U" in one end of a small gauge jumper wire and carefully crimp it around the IC pin. Solder the IC connection. 4. Route the jumper wire along the path of the out-away copper pattern and let it overlap the previously scraped end of the good copper pattern. Solder the overlapped area and clip off any excess jumper wire. At Other Connections Use the following technique to repair the defective copper pattern at connections other than IC Pins. This technique involves the installation of a jumper wire on the component side of the circuit board. 1. Remove the defective copper pattern with a sharp knife. Remove at least 1/4 inch of copper, to ensure that a hazardous condition will not exist if the jumper wire opens. 2. Trace along the copper pattern from both sides of the pattern break and locate the nearest component that is directly connected to the affected copper pattern. 3. Connect insulated 20-gauge jumper wire from the lead of the nearest component on one side of the pattern break to the lead of the nearest component on the other side. Carefully crimp and solder the connections. CAUTION: Be sure the insulated jumper wire is dressed so the it does not touch components or sharp edges.
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SPECIFICATION
NOTE : Specifications and others are subject to change without notice for improvement.
1. General Specification(TV)
No 1. 2. Item Video input applicable system Receivable Broadcasting System Specification PAL-D/K, B/G, I, SECAM 1) PAL/SECAM BG 2) PAL/SECAM DK 3) PAL I/I 4) SECAM L/L' 5) DVB-T 3. RF Input Channel VHF : E2 ~ E12 UHF : E21 ~ E69 CATV : S1 ~ S20 HYPER : S21~ S47 4. 5. 6. 7. 8. Input Voltage Market Picture Size Tuning System Operating Environment 100 - 240V~ / 50Hz, 60Hz France 37 inch FVS 100 program 1) Temp : 0 ~ 40 deg 2) Humidity : 10~90 % 9. Storage Environment 3) Temp : -20 ~ 50 deg 4) Humidity : 10~90 % 10. Display LCD Module LPL 37LG5500 PAL, 200 PR.(Option) PAL EU(PAL Market) Remark
2. Model Specification
Item Market Broadcasting system Receiving system Scart Jack (2EA) Video Input RCA(1EA) S-Video Input (1EA) Component Input(1EA) RGB PC Input(1EA) HDMI Input(3EA) Audio Input(3EA) SPDIF out(1EA) France PAL BG/I/DK, SECAM L/L, DVB-T Analog : Upper Heterodyne Digital : COFDM PAL, SECAM PAL, SECAM, NTSC PAL, SECAM, NTSC Y/Cb/Cr, Y/ Pb/Pr RGB-PC HDMI1(DTV)/DVI, HDMI2/3(DTV) RGB/DVI Audio, Component, AV SPDIF out Analog (D-SUB 15PIN) HDMI ver 1.3, (Simplink HDMI1/2 Only) L/R Input 4 System : PAL, SECAM, NTSC, PAL60 4 System : PAL, SECAM, NTSC, PAL60 Specification Remark
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3. General Specification(LCD Module - LC370WU1-SL01)

No 1 2 Display area Outline dimension Item Min. Typ. Max. Unit mm mm Remark 819.36 (H) x 460.89 (V) 877 (W) x 516.8 (H) x 55.5 (D) (Typ. Without inverter) 3 4 5 6 7 Number of Pixels Cell pitch Color arrangement Coating Operating Environment Temperature Humidity 8 Storage Environment Temperature Humidity 9 Back Light 1920 (H) x 1080(V) 426.75um (H) x 426.75um (V) RGB stripe arrangement Hard coating(3H), Anti-glare 0 ~ 40 10 ~ 90 -20 ~ 50 10 ~ 90 20EEFL deg % deg % Altitude - 0 to 4000feet Altitude - 0 to 1400feet m 1Pixel=3RGB Cells Standard : G cell
4. Optical Feature(LCD Module - LC370WU1-SL01)

No 1 2 Item Viewing Angle [CR>10] Luminance Specification R/L, U/D Luminance(cd/m2) Variation 3 Contrast Ratio CRD (37) 400 5000 400 Min. Typ. 178, 178 500 1.3 -100IRE Full White pattern(255gray) MAX/MIN - Full white(100IRE) - Full black(0IRE) - Picture : Dynamic(Cool) - Input : TV/DTV/AV1,2,3/Comp /HDMI1,2,3 - CR without PWM Dimming CR (37) 400 600 RGB/HDMI-PC-CR with PWM Dimming 4 CIE Color Coordinates White Wx Wy Red Xr Yr Green Xg Yg Blue Xb Yb -0.03 -0.03 -0.03 -0.03 -0.03 -0.03 -0.03 -0.03 0.276 0.283 0.618 0.333 0.275 0.610 0.147 0.061 +0.03 +0.03 +0.03 +0.03 +0.03 +0.03 +0.03 +0.03 - 85IRE Full White pattern (216 gray) - Picture : Dynamic (Cool) Max. Remark
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7. Component Video Input (Y, PB, PR)

Specification No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Resolution 720x480 720x480 720x480 720X480 720x576 720x576 1280x720 1280x720 1280x720 1920x1080 1920x1080 1920x1080 1920x1080 1920x1080 1920x1080 1920x1080 1920x1080 H-freq(kHz) 15.73 15.75 31.47 31.5 15.625 31.25 44.96 45 37.5 28.125 33.75 33.72 27 33.75 56.25 67.433 67.5 V-freq(Hz) 59.94 60 59.94 60 50 50 59.94 60 50 50 60 59.94 24 30 50 59.94 60 SDTV, DVD 480i SDTV, DVD 480i SDTV 480p SDTV 480p SDTV, DVD 576i SDTV 576p HDTV 720p HDTV 720p HDTV 720p HDTV 1080i HDTV 1080i HDTV 1080i HDTV 1080p HDTV 1080p HDTV 1080p HDTV 1080p HDTV 1080p Proposed
8. RGB PC INPUT Mode Table

No 1. 2. 3. 4. 5. Resolution 720x400 640x480 800x600 832x624 1024x768 H-freq(kHz) 31.468 31.469 37.500 37.879 46.875 49.725 48.363 56.476 60.023 6. 7. 8. 9. 10. 11. 1280x768 1360x768 1366x768 1280x1024 1400x1050 1920x1080 47.693 47.649 47.649 63.595 65.150 66.647 V-freq.(Hz) 70.08 59.94 75.00 60.31 75.00 74.55 60.00 70.00 75.03 59.99 59.94 59.94 60.00 60.00 59.988 Pixel clock(MHz) 28.321 25.17 31.50 40.00 49.50 57.283 65.00 75.00 78.75 80.125 84.625 84.625 108.875 122.50 138.625 VESA(WXGA) VESA(WXGA) Supported SXGA SXGA WUXGA VESA(XGA) VESA VESA Proposed
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9. HDMI DTV Table

No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Resolution 640x480 640x480 720x480 720x480 720x576 1280x720 1280x720 1280x720 1920x1080 1920x1080 1920x1080 1920x1080 1920x1080 1920x1080 1920x1080 1920x1080 H-freq(kHz) 31.469 31.469 31.47 31.5 31.25 37.5 44.96 45 28.125 33.72 33.75 27 33.75 56.25 67.433 67.5 V-freq.(Hz) 59.94 60 59.94 60 50 50 59.94 60 50 59.94 60 24 30 50 59.94 60 Pixel clock(MHz) 25.175 25.2 27 27.027 27 74.176 74.176 74.25 74.25 74.176 74.25 74.25 74.25 148.5 148.352 148.5 Remark SDTV 480p 60Hz SDTV 480p 60Hz SDTV 480p 60Hz SDTV 480p 60Hz SDTV 576p 50Hz HDTV 720p 50Hz HDTV 720p 60Hz HDTV 720p 60Hz HDTV 1080i 50Hz HDTV 1080i 60Hz HDTV 1080i 60Hz HDTV 1080P 24Hz HDTV 1080P 30Hz HDTV 1080P 50Hz HDTV 1080P 60Hz HDTV 1080P 60Hz HDCP HDCP HDCP HDCP HDCP HDCP HDCP HDCP HDCP HDCP HDCP Proposed PC mode -> Display 640*480
10. HDMI PC Table

No 1. 2. 3. 4. 5. Resolution 720x400 640x480 800x600 832x624 1024x768 H-freq(kHz) 31.468 31.469 37.500 37.879 46.875 49.725 48.363 56.476 60.023 6. 7. 8. 9. 10. 11. 12. 1280x768 1360x768 1366x768 1280x1024 1400x1050 1600x1200 1920x1080 47.693 47.649 47.649 63.595 65.160 74.077 66.647 V-freq.(Hz) 70.08 59.94 75.00 60.31 75.00 74.55 60.00 70.00 75.03 59.99 59.94 59.94 60.0 60.0 60.0 59.988 Pixel clock(MHz) 28.32 25.17 31.50 40.00 49.50 57.283 65.00 75.00 78.75 80.125 84.625 84.625 108.875 122.50 130.375 138.625 VESA(XGA) VESA(WXGA) VESA(WXGA) Supported SXGA SXGA UXGA WUXGA VESA Macintosh VESA Proposed
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ADJUSTMENT INSTRUCTION
1. Application Range
This spec. sheet is applied to all of the LD82D chassis manufactured at LG TV Plant all over the world.
5. Substrate ADC Calibration

5.1. Adjustment of RF/AV
Model : 202 / Pattern : 65
2. Specification.
1) Because this is not a hot chassis, it is not necessary to use an isolation transformer. However, the use of isolation transformer will help to protect test instruments 2) Adjustment must be done in the correct sequence. 3) The adjustment must be performed at 255C temperature and 6510% relative humidity if there is no specified designation. 4) The input voltage of the receiver must be kept between 100-220V~, 50/60Hz. 5) Before adjustment, execute Heat-Run for 30 minutes at RF no signal.
5.2 Adjustment of Component.

Model : 215/ Pattern : 65
5.3 Adjustment of RGB

Model : 3/ Pattern : 65
<Fig. 1>
3. Channel Memory
3.1. Channel memory method
1) Press ADJ key in Adjust remote control. 2) Select Channel Recover by using D /E (CH+/-) key, and press G (VOL+). 3) When Channel Recover is completed, set will be turned off and LED light go to stand-by mode.
* Before AV ADC Calibration, should be executed the Tool option 1
4. Select method of Tool option 1

1) Press ADJ Key in the Adjust remote control. 2) Select Tool option 1 by using D /E (CH+/-) key, and press A (ENTER). 3) Select Maker by using D /E (CH+/-) key, and change the module maker and. applied module classification by using F /G (VOL+/-). 4) Select Inch by using D /E (CH+/-) key, and change the module according to the inch of model. 5) Select Tool by using D /E (CH+/-) key, and change the tool name according to the model. (Inch of model : 26, 32, 37, 42, Applied module under the classification) Model Name 37LG5500 42LG5500 42LG5500 Tool Option 1 51920 35540(Vitiaz2) 51924(Vitiaz3) Maker LPL LPL LPL Inch 37 42 42 Tool LG5500 LG5500 LG5500
6) After changing the Tool option1, push the EXIT key.
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6. EDID
* Caution 1) Use the proper signal cable for EDID Download - Analog EDID : Pin3 exists - Digital EDID : Pin3 exists 2) Never connect HDMI & D-sub Cable at the same time. 3) Use the proper cables below for EDID Writing. 4) Download HDMI1, HDMI2 separately because HDMI1 is different from HDMI2. For Analog EDID D-sub to D-sub For HDMI EDID DVI-D to HDMI or HDMI or HDMI
(3) HDMI 2 (256 bytes)

0x00 0x01 0x02 0x03 0x04 0x05 0x06 0x07 0x08 0x09 0x0A 0x0B 0x0C 0x0D 0x0E 0x0F 0x00 0 0x01 0x02 11 0x03 1 0x04 45 0x05 48 0x06 0x07 0 0x00 2 0x01 20 0x02 0 0x03 0 0x04 8E 0x05 80 0x06 40 0x07 30 32 3 22 1 0 21 C4 55 40 4B 21 10 1D 1E 0 8E 0 80 1C F1 23 0 1 0 21 C4 37 43 4E 9 BC 1D 1E 0 8E 0 49 1 0 88 FF FF 1 4B 1 C4 35 FF 3 A5 1 8E 0 FF 80 6E 1 21 BC FF 46 0 1 0 86 0F 2 7 52 0 1 0 21 BC 0 11 7 D0 72 1D 9E 0 88 0A 1 83 1E 51 80 8C 0 21 20 3 1 20 D0 D0 0A 18 0 20 12 0 B8 1E 72 D0 4E 0 20 13 0 28 20 1C 90 1F 18 20 4 65 55 6E 16 20 0 0 FF 27 31 2 0 21 0 78 40 3A 1E 0 1E EA 45 80 1B 0 6D D9 40 18 21 1C B0 61 71 50 A3 40 38 A0 57 D1 2D 51 0 20 14 3 40 28 20 40 80 0 0 20 5 0C C4 55 10 31 51 0 0 1 21 0 8E 0 2C 20 0 0 FD -2 1F 10 21 C4 25 0C 1E -2 49 C0 40 0 9C 1 58 1E 25 1 2C 30
=> Detail EDID Options are below (a, b, c, d, e-1, e-2, f-1, f-2)
6.1. EDID Data

Item Manufacturer ID Version Revision Condition GSM Digital : 1 Digital : 3 Data(Hex) 1E6D 01 03
(a) Product ID (b) Serial No: Controlled on production line. (c) Month, Year: Controlled on production line: ex) Monthly : 09 -> 09 Year : 2006 -> 10 (d) Model Name(Hex):
Model name 37LG5500 42LG5500 Data(Hex) 000000FC0033374C47353530300A20202020 000000FC0034324C47353530300A20202020
6.2. Data
(1) ANALOG (128 bytes)
0x00 0x01 0x02 0x03 0x04 0x05 0x06 0x07 0x08 0x09 0x0A 0x0B 0x0C 0x0D 0x0E 0x0F 0x00 00 0x01 0x02 11 0x04 35 0x05 58 0x06 4B 0x07 FF 49 00 98 1F FF 01 4B 01 E8 14 54 FF 03 A5 01 26 00 12 FF 01 6E 01 32 E8 00 FF 46 00 01 00 26 0A FF 27 31 1A 00 32 20 00 78 40 36 1A 00 20 1E EA 45 80 DA 00 20 6D D9 40 A0 2F 1A 20 B0 61 70 78 00 20 A3 40 38 E0 00 20 57 81 1F 51 00 49 80 40 1A FD 00 9C 90 30 25 00 25 40 20 40 39
(e) Checksum: Changeable by total EDID data. (f) Vendor Specific(HDMI)

INPUT HDMI1 HDMI2 HDMI3 MODEL NAME(HEX) 67030C001000B82D 67030C002000B82D 67030C003000B82D
0x03 D1 C0
(2) HDMI 1 (256 bytes)=>

0x00 0x01 0x02 0x03 0x04 0x05 0x06 0x07 0x08 0x09 0x0A 0x0B 0x0C 0x0D 0x0E 0x0F 0x00 00 0x01 0x02 11 0x03 A9 0x04 35 0x05 48 0x06 4B 0x07 0x00 02 0x01 22 0x02 0x03 88 0x04 00 0x05 2C 0x06 20 0x07 00 03 1F 21 13 45 58 1E 00 8E 00 2C 30 23 10 F1 23 01 00 21 06 25 40 4E 15 1D 1E 00 44 00 80 81 07 00 8C 00 21 C4 37 FF 49 40 00 88 1F FF 01 4B D1 E8 35 54 FF 03 A5 C0 26 00 12 FF 80 6E 01 32 BC 00 FF 46 00 01 00 86 0A FF 27 31 1A 00 21 20 02 50 80 0A 18 00 8E 00 03 83 51 D0 02 00 21 BC 15 01 D0 8A 3A 1E 00 88 12 00 1C 20 80 01 00 21 13 00 20 E0 18 1D 9E 00 40 2D 71 80 4E 00 80 10 38 18 1F 18 04 14 05 35 10 2D 71 00 00 00 3E 40 1C 80 00 BC 96 58 16 51 00 78 40 36 1A 00 20 1E EA 45 80 1B 00 20 6D D9 40 A0 21 1C 20 B0 61 70 50 00 20 A3 40 38 A0 00 20 57 81 1F 51 00 49 80 40 00 FD 01 20 21 9C 90 30 1E 00 25 40 20 30 39
=> Detail EDID Options are below (a, b, c, d, e-1, e-2, f-1, f-2)
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7. ADC Calibration
ADC MSPG925FS PALJ INPUT SELECT AV3 RF/AV/S-VIDEO Component Model:215 (720P) Pattern:65 720P/50Hz 7 Color Bar RGB-PC Model: 60 (1024*768 60Hz) Pattern: 65
7.3 Adjustment of RGB

(1) Required Equipments
- Remote controller for adjustment - MSPG-925F Pattern Generator (Which has XGA [1024*768] 60Hz 8 Color Bar 100% pattern shown in Fig.1)
Model: 202 (PAL-BGDHI) Pattern: 65 PAL 7 Color Bar
(2) Method of Auto RGB Color Balance

1) Input the PC 1024x768@60Hz 100% Color Bar pattern (MSPG-925F model:65, pattern:60) into RGB. (Using D-sub to D-sub cable) 2) Set the PSM to Dynamic mode in Picture menu. 3) Press the IN-START key on R/C for adjustment 4) Press the G (Vol.+) key operate To set , then it becomes automatically. 5) On bottom side of OSD, RGB OK means the adjustment is completed.
<Caution> - System control RS-232 Host should be PC for adjustment. - Before AV ADC Calibration, execute the Module selection.
7.1. Adjustment of RF/AV/S-VIDEO
<Fig. 1>

- Remote controller for adjustment - MSPG-925FS Pattern Generator (Which has Video Signal: 7 Color Bar Pattern shown in Fig. 1) => Model: 202 / Pattern: 65
(2) Method of Auto RF/AV/S-VIDEO Color Balance.

1) Input the Video Signal : 7 Color Bar signal into AV3. 2) Set the PSM to Dynamic mode in the Picture menu. 3) Press IN-START key on R/C for adjustment. 4) Press the G (Vol.+) key to operate the set, then it becomes automatically. 5) On bottom side of OSD, AV OK means the adjustment is completed.
7.2. Adjustment of Component

- Remote controller for adjustment - MSPG-925FS Pattern Generator (Which has 720p/50Hz YPbPr output Pattern shown in Fig.1) => Model:215/Pattern: 65
(2) Method of Auto Component Color Balance

1) Input the Component 720p/50Hz 7 Color Bar(MSPG925FS model:215, pattern:65) signal into Component. 2) Set the PSM to Dynamic mode in the Picture menu. 3) Press the IN-START key on R/C for adjustment. 4) Press the G (Vol.+) key to operate the set , then it becomes automatically. 5) On bottom side of OSD, Component OK means the adjustment is completed.
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* Before White-balance, the AV ADC should be done.
* Auto adjustment Map (RS-232C)

Type Baud Rate 115200 Index R-Gain_Normal G-Gain_Normal B-Gain_Normal R-Gain_Warm G-Gain_Warm Data bit 8 LD82D Stop bit 1 Parity None
8. White Balance
* Test Equipment Color Analyzer (CA-210/CH.9) -> When you adjust LCD color temperature, on Color analyzer (CA-210), you should use Channel 9 which is Matrix compensated (White, Red, Green, Blue revised) by CS-1000 and adjust in accordance with White balance adjustment coordinate which is specified on the next. * Color temperature standards according to CSM and Module Cool : 11,000k Medium : 9,300k Warm : 6,500k * White balance adjustment coordinate and color temperature Cool x y uv Medium x y uv Warm x y uv CS-1000 0.276 0.283 0.000 CS-1000 0.285 0.293 0.000 CS-1000 0.313 0.329 0.004 CA-210(CH 9) 0.2760.002 0.2830.002 0.000 CA-210(CH 9) 0.2850.002 0.2930.002 0.000 CA-210(CH 9) 0.3130.002 0.3290.002 0.004
Cmd 1 Cmd 2 Data Min Value Max Value j j j j j j j j j l l l l l l l l l w w w a b c d e f g h i j k l m n o p q r b b b 00 10 ff 00(00) 00(00) 00(00) 00(00) 00(00) 00(00) 00(00) 00(00) 00(00) 00(00) 00(00) 00(00) 00(00) 00(00) 00(00) 00(00) 00(00) 00(00) 128(80) 128(80) 128(80) 128(80) 128(80) 128(80) 128(80) 128(80) 128(80) 128(80) 128(80) 128(80) 128(80) 128(80) 128(80) 128(80) 128(80) 128(80)
B-Gain_Warm R-Gain_Cool G-Gain_Cool B-Gain_Cool R-Offset_Normal G-Offset_Normal B-Offset_Normal R-Offset_Warm G-Offset_Warm B-Offset_Warm R-Offset_Cool G-Offset_Cool B-Offset_Cool Internal Pattern signal Internal Pattern signal Internal Pattern signal
Starting W/B ADJ Using internal Pattern Ending W/B ADJ
- PC (for communication through RS-232C) -> UART Baud rate : 115200 bps - Luminance Y AV : upper 200 cd/m2 (Typ : 350 cd/m2) -> Applying to Cool, Medium, Warm mode * Connecting picture of the measuring instrument (On Automatic control ) Inside PATTERN is used when W/B is controlled. Connect to auto controller or push control R/C IN-START -> Enter the mode of White-Balance, the pattern will come out.
* Auto-control interface and directions 1) Adjust in the place where the influx of light like floodlight around is blocked. (illumination is less than 10ux). 2) Adhere closely the Color Analyzer ( CA-210 ) to the module less than 10cm distance, keep it with the surface of the Module and Color Analyzers Prove vertically.(80~100). 3) Aging time - After aging start, keep the power on (no suspension of power supply) and heat-run over 15 minutes. - Using no signal or full white pattern or the others, check the back light on.
8.1. Auto white Balance

(set:RS-233 Host:PC, Baud Rate:115200bps, Download:Cortez) : Inside pattern is used when white balance is controlled. Connect as below figure and click the start button on W/B execution program. W/B is automatically processing Cool_Medium_Warm in order. When W/B is completed, you can see OK on PC monitor.
<Fig. 2> Connecting picture (On Automatic Control)
- 13 -
8.2. Manual white Balance

- One of R Gain / G Gain / B Gain should be kept on 80, and others are controlled lowering from 80 1) Press power on of the control R/C, set heat run to white by pressing G , and heat run over 15 minutes. (Set : RS-233 Host : PC, Baud Rate : 115200bps, Download : Cortez) 2) Zero Calibrate CA-210, and when controlling, stick the sensor to the center of LCD module surface. 3) Double click In-start key on Controlling R/C and get in white balance. 4) Set test-pattern on and display inside pattern. Control is carried out on three color temperature, COOL, MEDIUM, WARM. (Control is carried out three times,) 5) When the R/G/B GAIN is 80 on OSD, it is the FULL DYNAMIC Range of the Module. In order to control white balance without the saturation of FULL DYNAMIC Range and DATA, one of R Gain / G Gain / B Gain should be kept on 80, and other two is controlled lowering from 80.
9. Set information(Serial No & Model name)

(1) Setting up like bottom figure (After setting white balance, this is set) 1) Press ADJ Key in the Adjust remocon. 2) Select System Control 2 by using D /E (CH+/-) key, and press A (ENTER). 3) Using Adjust remocon, RS-232 Host & Baud Rate & Download value change (RS-232 Host:Gprobe, Baud Rate:115200bps, Download:Cortez) (2) Bar-code scanning 1) Push the menu button in DTV mode. Select the STATION -> Diagnostics -> To set
* Color Temperature: Cool, Medium, Warm 1) When R GAIN is set to 80 - Control G GAIN and B GAIN by lowering from 80. 2) When B GAIN is set to 80 - Control R GAIN and G GAIN by lowering from 80. 3) When G GAIN is set to 80 - Control R GAIN and B GAIN by lowering from 80. One of R Gain / G Gain / B Gain should be kept on 80, and adjust other two lower than 80. (When R/G/B GAIN are all 80, it is the FULL DYNAMIC Range of Module)
2) Check the Serial Number.
- 14 -
TROUBLESHOOTING
1. Power Board
1-1. The whole flowchart which it follows in voltage output state
Start check
Doesnt the screen wole come out?
Yes
It is identical with power off condition? Yes
No
Is the Interface signal operating?
Yes 2. Check the Interface signal condition.
No
1. Check the Power Off condition
Doesnt the low pressure output come out?
Yes
Doesnt the St-by 5V signal come out? No
No
Doesnt the 5V Monitor signal come out? No 4. Check the 5V Monitor signal circuit.
No
Doesnt the VSC signal RL-ON come out? Yes 5. Check the VSC RL-ON signal. No
No
3. Check the St-by 5V signal circuit.
Doesnt the high tension output come out?
Yes
Doesnt the VSC signal Vs-ON come out? No
No
Doesnt the Vs, Va voltage output come out? No 8. Check the Vs, Va voltage output circuit.
Doesnt the VSC low pressure output come out? Yes 6. Check the VSC low pressure output
No
7. Check the VSC Vs-ON signal
High tension output Voltage drop it occurs?
Yes
When remove the Y, Z B/D Module Input connector Power Board high tension output voltage drop it occurs?
No
When remove the Y B/D Module input connector, output voltage drop is occurs? Yes 10. Check the Z B/D Module output circuit
No
When remove the Z B/D Module input connector, output voltage drop is occurs? Yes 11. Check the Y B/D Module output circuit
No Yes 9. Check the Power Board Output high tension circuit
Manufactures enterprise meaning of a passage
- 15 -
2. No Power
(1) Symptom
1) Doesnt minute discharge at module. 2) Non does not come into the front LED.
(2) Check follow

No Is plug in power cord? Yes No Connect Cable. Plug in power cord.
Is connect the Line Filter and Power Board Cable? Yes
Is normal the Fuse(F101) on Power Board? Yes
No Replace Fuse.
Is connect the Power Board and 13P of VSC Board Cable? Yes
No Connect Cable.
After remove the cable connect to Power Board(except the SC101 connection cable), authorizes the AC voltage marking on manual. When ST-BY 5V does not operate, replace Power Board.
- 16 -
3. Protect Mode
(1) Symptom
1) After once shining, it does not discharge minutely from module. 2) The Rely falls(The sound is audible click) 3) It is converted with the color where the front LED is red from green.
(2) Check follow

Is normal the Power Board? Yes Is normal the each connector? Yes Is normal the YBoard? Yes Is normal the ZBoard? Yes Is normal the XBoard? Yes Is normal the Ctrl Board? Yes Is normal the VSC Board? Yes Is normal the COF of X,Y,Z? No After crisis COF of each board, check the normality operates If in case normality operates, correspondence COF Fail is replace the module. No Is normal the output voltage after remove P900, P901 of VSC Board? Yes After remove P900, P901 normal operation: Replace VSC Board No Is normal the output voltage after remove P1, 2, 4, 9, 10 connector of Ctrl-B/D? Yes Replace X-Board. No Is normal the output voltage after remove P1, 2, 3, 4, 5 connector of X-B/D? Yes After remove P1, P2, P3 output voltage normality: Replace Right X-B/D After remove P4, P5 output voltage normality: Replace Left X-B/D No Is normal the Fuse(FS1, FS2) on Z-B/D? (In case of open is replace) Yes Is normal the output voltage after remove P1 connector of ZB/D? Yes Replace Z-Board. No Is normal the Fuse(FS101,FS102) on Y-B/D? (In case of open is replace) Yes Is normal the output voltage after remove P103 connector of YB/D? Yes Replace Y-Board. No After connecting well each connector, the normality it operates? Yes Replace connector. No Is output the normality Low/High voltage except Stand-by 5V? No Replace Power Board.
- 17 -
4. No Raster
(1) Symptom
1) No OSD and image occur at screen.. 2) It maintains the condition where the front LED is green.
(2) Check follow

Does minute discharge At Module? No Is the VAVS on? NO Is output the normality Low/High voltage except stand-by 5V? NO Replace the Power board.
YES
Yes
Check the LCD Module
Is the LVDS cable normal?
No
Reconnect the LVDS cable in P801.
Yes
Is the IC700 (FLI8548) Output normal?
No Replace the VSC
- 18 -
5. In case of occur strange screen into specific mode

5-1. In case of doest display the OSD
(1) Symptom
1) LED is green. 2) The minute discharge continuously becomes accomplished from module
(2) Check follow

Is normal the LVDS cable? No Is the LVDS cable connected well? No Yes Replace cable.
Yes
Cable inserts well.
Is normal the VSC Board?
No
Operates the FIL8548 IC(IC700)? No
Yes Replace VSC B/D
Yes
Replace FIL8548 IC(IC700).
Is normal the CtrlBoard of Module?
No Replace Ctrl B/D.
- 19 -
5-2 In case of doest display the screen into specific mode

(1) Symptom
1) The screen does not become the display from specific input mode (RF, AV, Component, RGB, DVI).
(2) Check follow

1) Check the all input mode should become normality display. 2) Check the Video(Main)/Data(Sub), Video(Main)/Video(Sub) should become normality display from the PIP mode or DW mode. (Re-Check it Swap)
(3) In case of becomes unusual display from RF mode

Is normal the Tuner? No Is the Tuner Cable connected well? No Yes Cable inserts well. No Is normal the CXA2069Q? Block A Yes No Is normal the FIL8548? Is normal the Input voltage, IIC Communication and HV sync? No Replace IC No Replace IC Replace Tuner Yes Is normal the Input voltage, IIC Communication and CVBS output? No
Is normal the Input voltage, IIC Communication and HV sync?
(4) In the case of becomes unusual display from Component, RGB mode
Is R,G,B input and H,V Sync of the JK1100 normal? Yes Same as Block A No Check the input source.
(5) In the case of becomes unusual display from HDMI mode

Is normal the SIL9125 (IC1000)? Yes Same as Block A No Is normal the Input voltage, IIC Communication and HV sync? No Replace IC
(6) In the case of becomes unusual display from SCART1 mode

Is Video input of A/V jack normal? (JK1200) Yes Same as Block A No Check the input source.
- 20 -
(7) In the case of becomes unusual display from SCART2 mode

Is Video input of A/V jack normal? (JK1201) Yes Same as Block A No Check the input source.
6. In case of no sound
(1) Symptom
1) LED is Green. 2) Screen display but sound is not output
(2) Check follow

All input (mode) is no sound? YES No No Is the speaker On it men? YES No No Set on speaker in menu.
Only HDMI is No sound? YES
Download the EDID data
Is the speaker Cable normal?
Check the Speaker Cable
Only RF is no sound? YES
No
Check the Tuner IN/OUT
Yes
Only AV/component/PC input is no sound?
No
Is the output of CXA2069 normal? YES
No Replace CXA2069
Yes
Check the signal after CXA2069 refer to circuit diagram
IC1300 operates Normal? YES
No
Replace IC1300 (MSP4450)
Only specific input (except HDMI,DTV, RF) is no sound?
No
Check the signal before CXA2069 refer to circuit diagram
IC1301 operates Normal? YES
No
Replace IC1301 (NTP300A)
Replace VSC BD
- 21 -
3. 3V ST 5V 6V 12V 19V
LVDS
So und Sig nal Vid eo Sig nal Po wer
12v LVDS 31P
Sound & Vid eo Sig nal RX/ TD Sig nal

18 V 1. 8V 2. 5V 1. 2V 2. 5V
R L
Etc . Sig nal

C LK _D TV RG B , 2 4 b it( SD , H D )
3. 3V
NTP3000A Aud io IC I2S
3. 3V
Hsync, Vsync, DE C LK _H D M I
RGB, 24bit Hsync, Vsync, DE
AV R/L OUT
3.3 V
CI_TS_Data
CEC TS_DATA I2S_HDMI

3.3 V 1.8 V
CVBS, DTV L/ R OUT
FE_TS_Data
Buf f er
COMP Y/Pb/Pr PC R/G/B/HV_SYNC
BLOCK DIAGRAM(Vitiza2)
TMDS
3.3 V
HDMI S/ W ( 3 : 1)
SPDIF_OUT
1.8 V
5V
D/ A Unity Tuner TDFV-G135D HDMI1 HDMI2 RF IN
TMDS
S/ PDIF
TV_VOUT
3. 3V
Y Pb Pr L R Co mp o nent
AV 1
DTV Out MNT Out
REC8
1. 8V
CEC
SCART V,R/LIN
TMDS CEC( 1/ 2)
RGB
PC AUDIO
COMP & PC R/LIN
DTV/MNT V,R/L OUT
TU_MAIN
HDMI RX ( 2 : 1)
SCART R/G/B/FB
V L R Y/ C HDMI3 SIDE A/ V
3.3 V
TV R/ L OUT
9V
L/ R CXA2069Q V, Y/ C AUDIO/ VIDEO SW
TV R/L OUT
- 22 I2S_DTV
74LCX 7 74LCX15
MAIN_V/Y/C OUT
SIF/AM_AUDIO
8V
Co mm o n Int erf ac e TMDS3, CEC
I2S
MSP4450K So und Pro c esso r
9V
5V
5V
STi710x MPEG Dec o d er
FLI8548H - LF ( CORTEZ Plus) Dig ital Vid eo Pro c esso r
BLOCK DIAGRAM(Vitiza3)
- 23 -
EXPLODED VIEW
IMPORTANT SAFETY NOTICE
Many electrical and mechanical parts in this chassis have special safety-related characteristics. These parts are identified by in the Schematic Diagram and EXPLODED VIEW. It is essential that these special safety parts should be replaced with the same components as recommended in this manual to prevent X-RADIATION, Shock, Fire, or other Hazards. Do not modify the original design without permission of manufacturer.
521
540
820
400
805
810
520 530 802 801 806 550 803
800
804
200
200T
200T
300
120
122
121
Copyright LG Electronics. Inc. All right reserved. Only for training and service purposes
510
500
901
900
- 24 -
VITIAZ 2
VITIAZ 3
P/NO : MFL40944503
Apr., 2008 Printed in Korea

37LG5500

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Internal Use Only

LCD TV SERVICE MANUAL

LGE Internal Use Only

Leakage Current Hot Check circuit

Leakage Current Cold Check(Antenna Cold Check)

To Instruments exposed METALLIC PARTS

Good Earth Ground such as WATER PIPE, CONDUIT etc.

LGE Internal Use Only

LGE Internal Use Only

LGE Internal Use Only

LGE Internal Use Only

3. General Specification(LCD Module - LC370WU1-SL01)

4. Optical Feature(LCD Module - LC370WU1-SL01)

LGE Internal Use Only

7. Component Video Input (Y, PB, PR)

8. RGB PC INPUT Mode Table

LGE Internal Use Only

9. HDMI DTV Table

10. HDMI PC Table

LGE Internal Use Only

5. Substrate ADC Calibration

5.2 Adjustment of Component.

5.3 Adjustment of RGB

* Before AV ADC Calibration, should be executed the Tool option 1

4. Select method of Tool option 1

6) After changing the Tool option1, push the EXIT key.

LGE Internal Use Only

(3) HDMI 2 (256 bytes)

6.1. EDID Data

(e) Checksum: Changeable by total EDID data. (f) Vendor Specific(HDMI)

(2) HDMI 1 (256 bytes)=>

LGE Internal Use Only

7.3 Adjustment of RGB

Model: 202 (PAL-BGDHI) Pattern: 65 PAL 7 Color Bar

(2) Method of Auto RGB Color Balance

7.1. Adjustment of RF/AV/S-VIDEO

(1) Required Equipments

(2) Method of Auto RF/AV/S-VIDEO Color Balance.

7.2. Adjustment of Component

(2) Method of Auto Component Color Balance

LGE Internal Use Only

* Before White-balance, the AV ADC should be done.

* Auto adjustment Map (RS-232C)

Starting W/B ADJ Using internal Pattern Ending W/B ADJ

8.1. Auto white Balance

<Fig. 2> Connecting picture (On Automatic Control)

LGE Internal Use Only

8.2. Manual white Balance

9. Set information(Serial No & Model name)

2) Check the Serial Number.

LGE Internal Use Only

Doesnt the screen wole come out?

It is identical with power off condition? Yes

Is the Interface signal operating?

Yes 2. Check the Interface signal condition.

1. Check the Power Off condition

Doesnt the low pressure output come out?

Doesnt the St-by 5V signal come out? No

3. Check the St-by 5V signal circuit.

Doesnt the high tension output come out?

Doesnt the VSC signal Vs-ON come out? No

7. Check the VSC Vs-ON signal

High tension output Voltage drop it occurs?

No Yes 9. Check the Power Board Output high tension circuit