Static structural finite-element analysis of tower crane based on FEM Zhang Yang, Zhao Jianzhi qingdao harbour vocational and technical college. Tower crane was chosen as the analysis object, using the finite element analysis software ANSYS10.
Original Description:
Original Title
Static Structural Finite-element Analysis of Tower Crane Based on FEM
Static structural finite-element analysis of tower crane based on FEM Zhang Yang, Zhao Jianzhi qingdao harbour vocational and technical college. Tower crane was chosen as the analysis object, using the finite element analysis software ANSYS10.
Static structural finite-element analysis of tower crane based on FEM Zhang Yang, Zhao Jianzhi qingdao harbour vocational and technical college. Tower crane was chosen as the analysis object, using the finite element analysis software ANSYS10.
Static structural finite-element analysis of tower crane based on FEM
Zhang Yang, Zhao Jianzhi
qingdao harbour vocational and technical college qingdao, china 17678189qq.com Yao Junjun port oI qingdao qingdao, china zzy0309yahoo.com.cn Abstract: Finite-element analysis is an effective numerical simulation method to analyse and calculate the complex structure. This paper Introduced the basic theory of finite-element analysis, and chose the QTZ630 tower crane as as the analysis object, using the finite-element analysis software ANSYS10.0 to realize the finite-element analysis of whole machine, then gave the reasonable explanation to the analysis results. Keywords: finite element method; tower crane; finite-element analysis. 1. INTRODUCTION Modern desi gn m ethods ha ve s ome excl usive requirements o n th e design o I m achine p roducts which include t he development Ir om st atic desi gn t o dy namic design Irom ro utine design to reliab ility d esign. Particularly on th e design oI large m echanical structure using the static design Irom the beginning has reached the areas i n w hich t he dy namic desi gn has bee n a dopted broadly namely the dyn amic stren gth prob lem o I mechanical products has been the main problem in intensity design. Dynamic load oI t ower cranes and t heir parts are large in gen eralbesidesit is easier to bring ab out Iatigue damage iI th e load is Irequent. So, to avoid the damage in the tower cran es, it is n ecessary to carry out the Iinite-element analysis in t he tower cran es to ensure some dynamic perI ormance i n t he working process oI t he t ower cranes. I n t his way, sci entiIic guidance ca n be put on t he design .production and use oI t he towe r cra nes Irom theoretical and pratical sidethus the economy and use oI security could be improved that may contribute a lot to the construction i ndustry a nd e ven t he development o I t he whole national economy|1|. 2. FINITE-ELEMENT ANALYSIS Finite-element anal ysis ca n be divided i nto t he Iollowing steps |2| The discretization oI the structure: Scattering a e ngineering structure t o a c omputation model composed oI sorts oI el ementsthis step is called element subdi vision. Elements are c onnected by elem ent node with each other ,the settingsproperties and number oI the element node should be decided by the nature oI the problemnecessity Ior describe the shape shiIt Iorm and the progress oI calculating. Select the displacement mode The key oI the Iinite-element analysis is to select a proper displacement Iunction in this stepnot only does it operate easi lybut also can approa ch the smooth partmeanwhileconvergence oI Ireedoms oI element and the solution can be realized. The polynomial can meet th e re quirement oI t he d isplacement I unction. Using t he nodal displacement to express t he expression oI the disp lacement oI any poi nt in the elementthe matrix Iorm is: ^ ` > @^ ` e f N G 1 Among above: ^ ` f is the displacement array oI any point in t he element ^ ` e G is the displacement array oI element node. > @ N is shape Iunction ,it`s element is the Iunction oI position coordinate. 1) Analyze t he m echanical prope rtiy oI t he element. Displacement Iunction c an be ana lyzed in mechanical propert iy aIter bei ng chosenit mainly contains three parts 1According to the displacement expression1 using geometric equat ion t o deri ve t he e xpression by which the nodal displacement expresses the element strain. ^ ` > @^ ` e B H G 2 Among above ^ ` H is th e stra in array oI a ny po int i n th e element, > @ B is element strain matrix. 2According to the strain expression2using constitutive equation to derive the expression by which ??0 ___________________________________ 978-1-4244-9600-6/11/$26.00 2011 IEEE
the nodal displacement expresses the element strain. > @ > @^ ` > @> @^ ` D D B V H G 3 Among above > @ V is the stress matrix oI any point in the element, > @ D is elastic matrix related to the material. 3 Using v ariation principle to estab lish th e expression b etween th e nodal I orce on t he nod e an d the nodal di splacement namelythe ele ment equ ilibrium equation ^ ` > @ > @ e e F K G e 4 > @ > @ > @> @ e T K B D B dxdydz 5 Among above > @ e K is the element stiIIness matrix ^ ` e F is equivalent nodal Iorce 2) Gathering all t he element equilibrium equation t o establish the equilibrium equation oI the whole Through bringing together the stiIIness matrix oI every node a nd e quivalent n odal Iorce m atrix i nto t he whole stiIIness m atrix and to tal lo ad array the equ ilibrium equations oI the whole structure can be establishe d. Assuming the displacement oI the adjacent elements on the common no dethe who le equilibrium equat ions ca n b e obtained as Iollow > @^ ` > @ K F G 6. 3) Solve the displacement oI unknown node The unknown displacement can be obtained by solving the simultaneous equ ation6.During solv ing t he lin ear equationit`s characteristic should be considered to choose the proper calculation method. 4) Calculate the element stress AIter ev ery ele ment stiIIness m atrix eq uation i s conIirmed the whole s tiIIness e quations can be establishedthen import the boundary conditions to obtain the nodal displacement by solvi ng e very sim ultaneous equationthusthe internal Iorce and deIormation can be obtained. 3. STATIC STRUCTURAL FINITE-ELEMENT ANALYSIS OF TOWER CRANE 3.1 Basic parameters The concrete study object oI the paper is QTZ630 tower cranethis tower cran e is upper carriage rotation jack up tower cranemain perIormance parameters are as table 1 Table 1 the capability parameter Name Value Unit Rated liIting moment 630 KN.M maximum liIting capacity 6000 KG maximum working Amplitude 50 M LiIt height Independ ence 40.5 Adherence 100 M 2rope 8.4/40/80 M LiIt speed 4rope 4. 2/20/40 M Rotation speed 0.61 r/min Radius changing speed 21/42 r/min Balance weight 12500 KG Considering t he practical serv ice cond itionthis paper c hooses t he da ngerous w orking c ondition i n which the maximum amplitude is 50mliIting capacity is 1200kg as t he calculation working condition to carry out Static structural Iinite-element analysis oI QTZ 630 tower crane. 3.2 Finite element method analysis model The tower crane uses the material oI which the elasticity EX210GPaPoisson's ratio P 0.3density U 7800kg/m .The Iin ite element model o I t he to wer crane is shown in picture 1in which the QTZ630 tower crane is scattered in to m ore th an 800 b eam e lements and 278 nodes. 3
Picture 1, Finite element model oI QTZ630 tower crane
3.3 Process the boundary conditions 3.3.1 Process the restrai The tower body is co nnected to th e Io undation b y anchor boltsso considering that the bottom can bear the b ending m oment and r estraint 4 nod es and 6 Ireedom degr ees,the pi n shaIt l ink bet ween t he mast sections oI t he cra ne body can be regarded as ri gid connection,the connection between the tower hat and the pivoting su pport is con solidation,the conn ection between t he pivoting s upport and t he t ower body i s consolidation,both the connection between the liIting beam an d th e p ivoting supp ort an d th e conn ection between the pivoting support and t he balance beam are ??! hinge jo ints,Hoisting points on th e 4 draw bars are al l regarded as hinge joints. 3.3.2 Process the load According to thedesign speciIications oI tower crane GB/T13752.1992during the analysis and calculation oI the tower crane the selI loadliIting capacityrotation startbrake inertia load and wind load should be considered in ev ery calcu lation working cond ition. Kinds oI calculation loa d and c oeIIicients oI the tower c rane a re given as Iollow. |3-5|. I. SelI load Pg SelI load is gravity oI the metal structuremechanism power or electric devices oI the t ower cra ne the acceleration oI gravity ca n be applied to the st ructure by applying th e density to the m aterial which ca n be calculated by the ANSYS program. II. liIting capacity and the liIting capacity coeIIicient 2 M
During t he practical worki ng pr ogress oI the tower crane the liI ting load disap pears I rom the ground suddenlysimultaneouslythe liItin g lo ad wou ld bring about s trike to th e t ower cranethe st rike can m ake additional dynamic loads to the structure oI the tower crane. In the design speciIications oI tower cranethe inIluence oI the dynamic loads is realized by multiplying the liIting load by the dynamic load coeIIicient oI the liIting load which is larger t han 1.The m ethod t o select t he c oeIIicient i s a s Iollow when 0.02m/s h V 2 M 1.05 7 when `0.02m/s h V 2 M 1.05 8 Among a bove is th e liIting sp eed. Whe n analyzing the structural st atic Io rce oI tower cran ethe liIting lo ad wh ich is in t he way o I con centrated Iorce should be applied on t he moving trolley on average t o the contact point belonging to the crane jib h V III. Wind load Wind load is the load that emerges when the wind acts on the rod pieces oI the crane jib. The pressure load which is equivalent to the wind load oI each bar is loade d on the stoss side oI rod pieces. The calculation oI the working wind l oad oI the rod pieces s hould be re Iered t o t he relevant regu lations in design speci Iications o I tower crane. F C P w w w A 9 Among above C w is wind pressure coeIIicientselect 1.25, C w P w is calculation wind pressureselect 250Pa. P w For the rod pieces in Iront row A is the windward area perpendicular t o t he wind directionFor the rod pieces in backt rowA. IV. Wind load oI liIting load According to the d esign sp eciIicationswhen the windward area oI the liIting items can not be ensured the wind loads that act on t he items are calculated as 3 percent oI the rated liIting capacityand act on the items horizontally i n t he direction t hat does bad t o t he combination oI the loadswhile its value can not be larger than 500Nso the wind load oI load is equivalent to 3 `liIting lo adthe liItin g lo ad oI wind lo ad is applied on ave rage to the Iour contact points betwee n the wheels oI the trolley and the liIting beams. V. Rotation inertia loa ds ca used by structure and concentrated mass The horizontal inertia loads caused by t he selI lo ad oI t he liIting beam struct ure and luIIing m echanism trolley liIting lo ad inIluen ce th e who le angu lar acceleration which goes around the tower central shaIt. 3.4 The calculation result and analysis oI the Ii nite element According to the above boundary conditionon the condition that the accuracy oI analysis can be ensured to sim pliIy th e an alysis in t he sta tic structural Iinite-element analysis oI t ower cra ne st ructurethe wind load and inertia load can be ignoredbesidesthe balance loa d can be sim ulated by conce ntrated loa d. The result is obtained as IollowIigure234 give the Iinite element model oI the QTZ630 tower crane whose working condition is dan gerous u nder whi ch the maximum ran ge i s 50mliIting l oad is 12 00kg acceleration oI gravity is 9.8N/kgaIter being loaded also the displacement distributing condition and stress distributing con dition are given. Con sidering t hat th e mass oI each part is diIIerent when modelingdiIIerent densities should be a pplied to each partor el sethe result oI t he static stru ctural an alysis will b e quite diIIerent when th e density o I the liItin g beam is 7800kg/m the calculation result is given in the Iigure 5,6it can be used in comparative analysis. 3
Figure 2, Finite element model oI QTZ630 tower crane aIter being loaded ???
Under above working conditionthe calculation result oI the correct model is
Figure 6, Stress distributing condition oI QTZ630 tower crane As shown in Iigure 5,6when the liIting beam has the same densi tythe di splacement oI t he boom poi nt under th e same wo rking co ndition reaches n early 1 meterwhich o bviously goes agai nst t he Iact while little change has ta ken place bet ween the two stre ss distribution co ndition this shows t hat stress is insensitive t o t he density oI t he liIting beam which as well meets the theory oI material mechanics viewed Irom the side it certainly proves that the Iinite element model oI the tower cra ne is correct and lay a so lid Ioundation Ior the latter model analysis. Because once a Iailure m odel is estab lishedthe resu lt oI the model analysis will be not exact. Figure 3, Displacement distributing condition oI the QTZ630 tower crane
4. CONCLUSION Finite-element an alysis is a i mportant d esign procedures a mong t he m odern design procedures through th e Ii nite-element a nalysisthe s ecurity and reliability oI t he design proposal can be veriIied. This paper t akes t he t ower c rane as t he st udy objectand obtains th e result o I th e stress d istribution cond ition under th e dangerous wo rking cond itionthe resu lt shows t hat t he desi gn proposal m eets t he re quest I or utilization. Figure 4, Stress distributing condition oI QTZ630 tower crane As shown in Iigure 3,4when the tower crane is under the working condition that the maximum range is 50mthe liIting cap acity is 120 0kgthe maximum displacement is 344.21mm and on the boom pointthis agrees to the Iact. The maximum stress is 117MPawhile the allowable stress oI the metal material Q235 oI the tower crane is 175 Mpa it can be known t hat this t ower cra ne m eets the desi gn requirement oI t he speciIicationand some m aterial is saved by the tower crane, REFERENCES Under the same working co nditionthe calculation result oI the model in which each part oI the liIting beam has the same mass is: |1| Tong Jiang. dy namic str ucture analysis and r esearch oI Tower crane |D| . Shandong Univer sity oI Science and Technology 2005.
|2| Qiang Feng. Multi-objective Optimization oI Boom Ior Flat-top Tower Crane Ai ming at Dyna mic PerIormance |D|. SouthWest Jiaotong University2008. |3| Qiang Yin, Shijia o Chen, M an zhong Ji. M odel Analysis oI Tower Crane S tructure Based on A NSYS | J|. JOURNAL OF CHONGQING J IANZHU UNIVERSITY2005276 97-100. |4| Shudong Xu. The application oI Iinite ele ment technology at structure anal ysis oI Tower cran e | J|. C ONSTRUCTION MACHANIZATION200621-25. |5| GB/T13752.1992Design rules Ior tower cranes|S|. Bei Jing China S tate Bure au oI Quality an d Technical Supervision 1992. Figure 5, Displacement distributing condition oI the QTZ630 tower crane ??3