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SL-M660
6 5
6 5
2 2 1 4 4 1
ITEM NO. 1 2 3 4 5 6 7 8 9
SHIMANO CODE NO. Y-6PZ 98010 Y-6PZ 98020 Y-6CD33000 Y-6PZ 98030 Y-6PZ 98040 Y-6PZ 98070 Y-6MP01100 Y-6NX 51100 Y-6MP98080 Y-8U9 14000 Y-6CZ 98050 Y-6PZ 98080 Y-6PZ 98090
DESCRIPTION R.H. Shifting Lever Unit L.H. Shifting Lever Unit Inner Hole Cap R.H. Indicator Unit L.H. Indicator Unit Cable Adjustting Bolt Unit R.H. Bracket L.H. Bracket SL Fixing Bolt (M4) 2pcs. Clamp Bolt (M6 x 15) Main Lever Cover & Fixing Screw R.H. Base Hole Cap & Bolt Unit L.H. Base Hole Cap & Bolt Unit
A: Same parts. B: Parts are usable, but differ in materirals, appearance, finish, size, etc. Absence of mark indicates non-interchangeability.
SL -M 77 0 SL -M 58 0 SL -M 53 0
INTERCHANGEABILITY
B B B A A B B
B A
0803-2797
Specifications
Front Derailleur
Model number Normal type Top route type Front chainwheel tooth difference Min. difference between top and intermediate Front derailleur installation band diameter Chainstay angle (a) Applicable chain line Applicable front chainwheel X X 22T 12T X X 22T 12T S, M, L X X 22T 12T S, M, L X X 14T S, M, L X = Available FD-M660-E FD-M660 FD-M661 FD-M665/M667 FD-M665-E X X 14T Installation band diameters: S (28.6 mm), M (31.8 mm), L (34.9 mm) When using the S, M size, use an installation band with a diameter of 28.6 mm, 31.8mm and install it to a L size adapter.
Chainstay angle
Note
When installing the components to carbon frame/handle bar surfaces, verify with the manufacturer of the carbon frame/parts for their recommendation on tightening torque in order to prevent over tightening that can cause damage to the carbon material and/or under tightening that can cause lack of fixing strength for the components.
FD-M660
< Normal type > < Top route type >
FC-M660
The level section of the chain guide outer plate should be directly above and parallel to the largest chainring. Secure using a 5 mm Allen key.
Chainwheel (largest chainring)
FC-M665
The inner surface of the bash guard should be at the flat part of the chain guide outer plate.
FC-M665 Double (FD-M665/M667) 36-22T 104 mm / 64 mm 170 mm, 175 mm 50 mm 68, 73 mm BC1.37 (68, 73mm)
Chain
Chain guide
5 mm Allen key
FD-M661
< Normal type > Note: Pass the cable through as shown in the illustration.
Wire fixing bolt
Chainwheel
Model number Applicable front derailleur Chainwheel tooth combination Bolt circle diameter Crank arm length Chain line Bottom bracket shell width Thread dimensions FC-M660 Triple (FD-M660-E/M600/M661) 44-32-22T / 48-36-26T 104 mm / 64 mm 170 mm, 175 mm 50 mm 68, 73 mm BC1.37 (68, 73mm)
Chain length
Add 2 links (with the chain on both the largest sprocket and the largest chainring)
Largest sprocket Largest chainring
After taking up the initial slack in the cable, re-secure to the front derailleur as shown in the illustration.
Normal type Top route type
Pull Pull
Example:
from intermediate chainring to largest chainring.
Example:
from largest chainring to intermediate chainring.
Note
In addition, if pedaling performance does not feel normal, check this once more. Before riding the bicycle, check that there is no play or looseness in the connection. Also, be sure to retighten the crank arm fixing bolt at periodic intervals. (BB-FC, FC-PD) If a squeaking noise is heard coming from the bottom bracket axle and the left crank arm connector, apply grease to the connector and then tighten it to the specified torque. Do not wash the bottom bracket with high-pressure jets of water. If you feel any looseness in the bearings, the bottom bracket should be replaced. If gear shifting operations do not feel smooth, wash the derailleur and lubricate all moving parts. If the amount of looseness in the links is so great that adjustment is not possible, you should replace the derailleur. You should periodically wash the chainrings in a neutral detergent and then lubricate them again. In addition, cleaning the chain with neutral detergent and lubricating it can be an effective way of extending the useful life of the chainrings and the chain. If the chain keeps coming off the chainrings during use, replace the chainrings and the chain. Front When the chain is in the position shown in the illustration, the chain may contact the front chainrings chainrings or front derailleur and generate noise. If the noise is a problem, shift the chain onto the next-larger rear sprocket or the one after. Apply grease to the left and right adapters before installing them. Rear For smooth operation, use the specified outer casing and the bottom bracket cable guide. sprockets For details on the SIS adjustment method for double chainwheel specifications, refer to the Service Instructions for the FD-M665/667 front derailleur. When installing the top route type, choose a frame that has three outer casing holders as shown in the Outer casing holders illustration at right. Use an outer casing which still has some length to spare even when the handlebars are turned all the way to both sides. Furthermore, check that the shifting lever does not touch the bicycle frame when the handlebars are turned all the way. A special grease is used for the gear shifting cable (SIS-SP41). Do not use DURA-ACE grease or other types of grease, otherwise they may cause deterioration in gear shifting performance. Grease the inner cable and the inside of the outer casing before use to ensure that they slide properly. Operation of the levers related to gear shifting should be made only when the front chainwheel is turning. If the brake fluid used in the oil disc brakes is of a type which tends to adhere to the plastic parts of the shifting lever, this may cause the plastic parts to crack or become discolored. Therefore, you should make sure that the brake fluid does not adhere to these plastic parts. The mineral oil which is used in SHIMANO disc brakes does not cause cracking or discoloration if it adheres to plastic parts, but such parts should be cleaned with alcohol beforehand to prevent foreign particles from adhering. Do not disassemble the indicator and shifting lever unit, as this may damage them or cause mis-operation. Parts are not guaranteed against natural wear or deterioration resulting from normal use. For maximum performance we highly recommend Shimano lubricants and maintenance products For any questions regarding methods of installation, adjustment, maintenance or operation, please contact a professional bicycle dealer.
If not using the indicator, this shifting lever can be installed either on the inside or the outside of the brake lever. If adjusting the position, remove the indicator, and then be sure to secure it in the new position with the two fixing bolts.
Tightening torque : 2.5 Nm {22 in. lbs.} Outboard Inboard
3. Top adjustment
Set so that the clearance between the chain guide outer plate and the chain is 0 - 0.5 mm.
Chain position
Smallest sprocket Largest chainring
FD-M660
Lever (B)
2-way release
FD-M661
3 mm Allen key
3 mm Allen key
Chain
3 4 5
Insert the right crank unit. Set section A of the left crank into the axle of the right crank unit where the groove is wide. Use the TL-FC16 to tighten the cap. Tightening torque: 0.7 - 1.5 Nm {6 - 13 in. lbs.}
Push in the stopper plate and check that the plate pin is securely in place, and then tighten the bolt of the left crank arm. Note : Each of the bolts should be evenly and equally tightened to 12 - 15 Nm {106 - 132 in. lbs.}.
Install the shifting lever in a position where it will not obstruct brake operation and gear shifting operation. Do not use in a combination which causes brake operation to be obstructed.
1. Low adjustment
First remove the Pro-Set alignment block . Next, set so that the clearance between the chain guide inner plate and the chain is 0 - 0.5 mm.
Pro-Set alignment block
B
Chain guide inner plate Chain
Chain position
Largest sprocket Intermediate chainring
TL-FC32
FD-M661
B A
3
Chain position
B A
Low adjustment screw Outer casing adjustment barrel
F A
2.5 mm
(A)
Largest sprocket
FD-M660
5. Troubleshooting chart
After completion of steps 1 - 4, move the shifting lever to check the shifting. (This also applies if shifting becomes difficult during use.)
If the chain falls to the crank side. If shifting is difficult from the intermediate chainring to the largest chainring. If shifting is difficult from the intermediate chainring to the smallest chainring. Tighten the top adjustment screw clockwise (about 1/4 turn). Loosen the top adjustment screw counterclockwise (about 1/8 turn). Loosen the low adjustment screw counterclockwise (about 1/4 turn).
1
Bracket Type
68 mm
Band Type
68 mm
F A
E-type bracket
SI-6PZFA-002
6
F A
73 mm
F A
F A
73 mm
F A
Plate pin
2
Inner cover
Operate lever (B) two times or more, and check on the indicator that the lever is at the lowest position. Then remove the inner hole cover and connect the inner cable.
Lever (B)
Tighten the top adjustment screw If there is interference between the chain and the front derailleur clockwise (about 1/8 turn). inner plate at the largest chainring.
Inner cable Inner hole cover
F A
Push up
Stopper plate
Note : Set the stopper plate in the right direction as shown in illustration.
Adjust and then install the front derailleur as shown in the illustration. Do not remove the Pro-Set alignment block at this time.
Pro-Set alignment block
Install the inner hole cover by turning it as shown in the illustration until it stops. Do not turn it any further than this, otherwise it may damage the screw thread.
Tightening torque : 0.3 - 0.5 Nm {3 - 4 in. lbs.}
Inner hole cover
Loosen the top adjustment screw If there is interference between the chain and the front derailleur counterclockwise (about 1/8 turn). outer plate at the largest chainring. If the intermediate chainring is skipped when shifting from the largest chainring. Loosen the outer casing adjustment barrel counterclockwise (1 or 2 turns).
FC-M660
Gear teeth should come within this range
Pro-Set gauge
If there is interference between Tighten the outer casing the chain and front derailleur adjustment barrel clockwise inner plate when the rear (1 or 2 turns). sprocket is shifted to the largest sprocket when the chainwheel is at the intermediate chainring position. If the chain falls to the bottom bracket side. If the lever is stiff when shifting from the intermediate chainring to the largest chainring Tighten the low adjustment screw clockwise (about 1/2 turn). Loosen the top adjustment screw counterclockwise (about 1/4 turn).
FC-M665
One Holland, Irvine, California 92618, U.S.A. Phone: +1-949-951-5003 Industrieweg 24, 8071 CT Nunspeet, The Netherlands Phone: +31-341-272222 3-77 Oimatsu-cho, Sakai-ku, Sakai-shi, Osaka 590-8577, Japan
Adapter
Please note: specifications are subject to change for improvement without notice. (English) Mar. 2008 by Shimano Inc. XBC SZK Printed in Japan.
Attach the same outer end cap to the cut end of the outer casing.
Refer to the Service Instructions for the Rear Drive System for details on replacing and installing the indicator unit.
SI-6PZRA-003-00
Specifications
Rear Derailleur
Model number Type Gears Total capacity Largest sprocket Smallest sprocket Front chainwheel tooth difference 45T 34T 11T 22T SGS 9 35T 34T 11T 22T RD-M662 GS
Refer to the RD-M662 (Rear Derailleur) Service Instructions for details on installing the rear derailleur and SIS adjustment.
Freehub
Model number Gears No. of spoke holes FH-M665 9 36 / 32
These Service Instructions describe the operation method when using the RAPIDFIRE SL-M660 in combination with the RD-M662 top normal-type rear derailleur. If using in combination with a reverse spring-type derailleur, the operations and indicator displays will be reversed.
Install the inner hole cover by turning it as shown in the illustration until it stops. Do not turn it any further than this, otherwise it may damage the screw thread.
<If not installing the indicator> 1. Remove the indicator bracket protective cover which is attached
to the indicator, starting from the shorter tab as shown in the illustration.
This release lever is equipped with a 2-way release mechanism which allows release operations to be carried out by either pushing or pulling the lever. Both lever (A) and lever (B) always return to the initial position when they are released after shifting. When operating one of the levers, always be sure to turn the crank arm at the same time.
2. First insert the tab of the indicator bracket protective cover into
the slot which does not have a o mark, and then set it onto the shifting lever unit and secure it with the indicator fixing screw.
Note
If gear shifting operations do not feel smooth, wash the derailleur and lubricate all moving parts. If the amount of looseness in the links is so great that adjustment is not possible, you should replace the derailleur. You should periodically clean the derailleur and lubricate all moving parts (mechanism and pulleys). If gear shifting adjustment cannot be carried out, check the degree of parallelism at the rear end of the bicycle. Also check if the cable is lubricated and if the outer casing is too long or too short. If you hear abnormal noise as a result of looseness in a pulley, you should replace the pulley. If the wheel becomes stiff and difficult to turn, you should lubricate it with grease. Do not apply any oil to the inside of the hub, otherwise the grease will come out. You should periodically wash the sprockets in a neutral detergent and then lubricate them again. In addition, cleaning the chain with neutral detergent and lubricating it can be a effective way of extending the useful life of the sprockets and the chain. If the chain keeps coming off the sprockets during use, replace the sprockets and the chain. Use a frame with internal cable routing is strongly discouraged as it has tendencies to impair the SIS shifting function due to its high cable resistance. Always be sure to use the sprocket set bearing the same group marks. Never use in combination with a sprocket bearing a different group mark. Group marks Use an outer casing which still has some length to spare even when the handlebars are turned all the way to both sides. Furthermore, check that the shifting lever does not touch the bicycle frame when the handlebars are turned all the way. A special grease is used for the gear shifting cable (SIS-SP41). Do not use DURA-ACE grease or other types of grease, otherwise they may cause deterioration in gear shifting performance. Grease the inner cable and the inside of the outer casing before use to ensure that they slide properly. For smooth operation, use the specified outer casing and the bottom bracket cable guide. Operation of the levers related to gear shifting should be made only when the front chainwheel is turning. If the brake fluid used in the oil disc brakes is of a type which tends to adhere to the plastic parts of the shifting lever, this may cause the plastic parts to crack or become discolored. Therefore, you should make sure that the brake fluid does not adhere to these plastic parts. The mineral oil which is used in SHIMANO disc brakes does not cause cracking or discoloration if it adheres to plastic parts, but such parts should be cleaned with alcohol beforehand to prevent foreign particles from adhering. Do not disassemble the indicator and shifting lever unit, as this may damage them or cause mis-operation. Parts are not guaranteed against natural wear or deterioration resulting from normal use. For maximum performance we highly recommend Shimano lubricants and maintenance products For any questions regarding methods of installation, adjustment, maintenance or operation, please contact a professional bicycle dealer.
ag - 18T
ag -15
T
Shorter tab
Lever (B)
2-way release
NOTE:
Lock ring
ag -1
3T
ba
ap
ba
ba
18 21T
For installation of the sprockets, use the special tool (TL-LR15) to tighten the lock ring.
Tightening torque: 30 - 50 Nm {261 - 434 in. lbs.}
Do not push the brake lever against the indicator cover, otherwise it may cause problems with the operation of the needle. * If the rear derailleur moves to a large degree, such as in bicycles with rear suspension, it is recommended that you replace the cap with the Derailleur side accessory aluminum cap. The end of the outer casing which has the aluminum cap should be at the derailleur side.
ba
ba
ar
11 T
aQ
P ER G L I D E HY
ba
ar
ar
aQ
aQ
AN JA P
aQ
ap
12T
ap
CS-HG80 (au)
Lock ring
30T
as
13T
15 T
AN JA P
For each sprocket, the surface that has the group mark should face outward and be positioned so that the wider part of each sprocket and the A part (where the groove width is wide) of the freewheel body are aligned.
SI-6PZRA-003
If not using the indicator, this shifting lever can be installed either on the inside or the outside of the brake lever. If adjusting the position, remove the indicator, and then be sure to secure it in the new position with the two fixing bolts.
Tightening torque : 2.5 Nm {22 in. lbs.} Inboard Outboard
A'
Add 2 links (with the chain on both the largest sprocket and the largest chainring)
3 mm Allen key 3 mm Allen key
This service instruction explains how to use and maintain the Shimano bicycle parts which have been used on your new bicycle. For any questions regarding your bicycle or other matters which are not related to Shimano parts, please contact the place of purchase or the bicycle manufacturer.
Install the shifting lever in a position where it will not obstruct brake operation and gear shifting operation. Do not use in a combination which causes brake operation to be obstructed. When installing the components to carbon frame/handle bar surfaces, verify with the manufacturer of the carbon frame/parts for their recommendation on tightening torque in order to prevent over tightening that can cause damage to the carbon material and/or under tightening that can cause lack of fixing strength for the components.
-M
96
11T
-M
24T
ar
CS
96
0
11T
SH IM
ba
16T
14
O AN
HYPERGL I DE - C
To replace the sprockets, use the special tool (TL-LR15) and TL-SR21 to remove the lock ring.
Aluminum cap
1mm
34T
26T
Lock ring
P ER G L I D E HY
as
11 T
au
as
as
9S
au
au
CS
TL-LR15
Tool (TL-SR21)
asap
ap ap as as
as
Disassembly
ac -14T
Wide part
Note: Do not attempt to disassemble the freewheel body, because it may result in a malfunction.
4 mm Allen key
[Removal] 1. Remove the two indicator fixing screws which are securing the
indicator.
Lens
Hooked part