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Getting Started - Commissioning a CPU

31xC: Counting

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SIMATIC
S7-300
Getting Started - Commissioning a
CPU 31xC: Counting
Getting Started


08/2011
A5E00105536-03
Introduction

1

Preparation

2

Learning units

3

Further Information

4


Legal information

Legal information
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indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
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CAUTION
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NOTICE
indicates that an unintended result or situation can occur if the relevant information is not taken into account.
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A5E00105536-03
09/2011
Copyright Siemens AG 2011.
Technical data subject to change

Getting Started - Commissioning a CPU 31xC: Counting
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Table of contents

1 Introduction................................................................................................................................................ 5
2 Preparation................................................................................................................................................ 7
3 Learning units.......................................................................................................................................... 11
3.1 1. Step: Wire the CPU..................................................................................................................11
3.2 2. Step: Installing the sample project ...........................................................................................13
3.3 3. Step: Setting parameters .........................................................................................................14
3.4 4. Step: Linking to the user program............................................................................................16
3.5 5. Step: Trial run ..........................................................................................................................17
4 Further Information .................................................................................................................................. 19
Table of contents

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Getting Started - Commissioning a CPU 31xC: Counting
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Introduction 1

Contents of this Getting Started Manual
The sample in this Getting Started manual takes you through five steps, showing you how to
commission a fully functional counter application. You are going to familiarize yourself with
the basic hardware and software functions and learn how to operate the counting function.
This process will take one to two hours, depending on your experience.
Introduction

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Preparation 2

Scope
These instructions apply to the following CPUs:

CPU SIMATIC Micro Memory Card
required for operation?
As of firmware
version
312C yes V3.3
313C yes V3.3
313C-2 PtP yes V3.3
313C-2 DP yes V3.3
314C-2 PtP yes V3.3
314C-2 DP yes V3.3
314C-2 PN/DP yes V3.3
The order number can be found in the manuals, e.g. the operating instructions CPU 31xC
and CPU 31x: Installation (http://support.automation.siemens.com/WW/view/en/13008499).
Preparation

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Requirements
You have an S7 300 station consisting of a power supply module and a CPU 31xC.
STEP 7 as of V5.5 is correctly installed on your PG.
The table below shows the STEP 7 version you need for each CPU.

CPU STEP 7 version
312C STEP 7 as of V5.5 + SP1 or STEP 7 as of V5.3 + SP2 with HSP 203
313C STEP 7 as of V5.5 + SP1 or STEP 7 as of V5.3 + SP2 with HSP 203
313C-2 PtP STEP 7 as of V5.5 + SP1 or STEP 7 as of V5.3 + SP2 with HSP 204
313C-2 DP STEP 7 as of V5.5 + SP1 or STEP 7 as of V5.3 + SP2 with HSP 203
314C-2 PtP STEP 7 as of V5.5 + SP1 or STEP 7 as of V5.3 + SP2 with HSP 204
314C-2 DP STEP 7 as of V5.5 + SP1 or STEP 7 as of V5.3 + SP2 with HSP 203
314C-2 PN/DP STEP 7 as of V5.5 with HSP 191
You have downloaded the sample projects from the Internet or have the CD of sample
projects included with the Technological Functions operating instructions.
You have set up a project for the S7-300 station.
The PG is connected to the CPU.
You are set up with all the required accessories, e.g., front connector and wiring material.
The CPU is correctly connected to a power supply.
WARNING

Operation of an S7-300 as part of plants or systems is subject to special rules and
regulations, which depend on its field of application. Please make sure that you adhere
to the applicable safety and accident prevention regulations, for example IEC 204
(emergency stop systems).
You risk severe injury, or damage to machines and equipment if you ignore these
regulations.
Preparation

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Layout of the example
2 3
7 6 5 4
1

Power supply ON/OFF
Mode selector
Mounting rail
Programming device with STEP 7 software
PG cable
Connecting cable
Clamp for strain relief
Figure 2-1 Overview of sample layout
Preparation

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Learning units 3
3.1 1. Step: Wire the CPU

WARNING
Ensure the S7-300 is completely disconnected before wiring!
You can come into contact with live wires if the PS 307 power supply module is turned on
or the PS power supply cable is connected to the main power supply.

Procedure
1. Connect the front connector to the CPU.
2. Fasten the front connector.
3. Wire the connections for the "Counting" sample project as follows:
Connector pin assignment
The pin assignments described below relate only to the connections relevant for the
positioning type.

Connection
X11: CPU 312C
Name/
address
Sample function
2 DI + 0.0 Pulse input
3 DI + 0.1 Direction bit
4 DI + 0.2 Hardware gate
8 DI + 0.6 Latch input
12 2 M Reference potential of the supply voltage
13 1 L+ 24 V DC power supply
16 DO + 0.2 Simulation: Connecting pulse input to DI + 0.0
17 DO + 0.3 Simulation: Connecting direction bit to DI + 0.1
18 DO + 0.4 Simulation: Connecting hardware gate to DI + 0.2
19 DO + 0.5 Simulation: Connecting latch input to DI + 0.6
20 1 M Reference potential of the supply voltage

Learning units
3.1 1. Step: Wire the CPU
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Connection
X11: CPU 313C-2 DP/PtP
X12: CPU 313C,
314C-2 DP/PtP,
314C-2 PN/DP
Name/
address
Function
1 1 L+ 24 V power supply of the inputs
2 DI + 0.0 Pulse input
3 DI + 0.1 Direction bit
4 DI + 0.2 Hardware gate
16 DI + 1.4 Latch input
20 1 M Reference potential of the supply voltage
21 2 L+ 24 V power supply of the outputs
24 DO + 0.2 Simulation: Connecting pulse input to DI + 0.0
25 DO + 0.3 Simulation: Connecting direction bit to DI + 0.1
26 DO + 0.4 Simulation: Connecting hardware gate to DI + 0.2
27 DO + 0.5 Simulation: Connecting latch input to DI + 1.4
30 2 M Reference potential of the supply voltage
The figure shows the CPU 314C with a standard plug arrangement for CPUs with two
connectors (X11 and X12).
X11 X12
STOP
RUN
FRCE
DC5V
MAlNT
SF
BF
MRES
STOP
RUN
PUSH
5
4
1
2
3
6
7
8
9
10
15
14
11
12
13
16
17
18
19
20
25
24
21
22
23
26
27
28
29
30
5
4
1
2
3
6
7
8
9
10
15
14
11
12
13
16
17
18
19
20
25
24
21
22
23
26
27
28
29
30
35
34
31
32
33
36
37
38
39
40
L+ M

Reference
You will find information on the remaining connections in the documentation of the S7-300.
Learning units
3.2 2. Step: Installing the sample project
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3.2 2. Step: Installing the sample project
Introduction
When installing the sample project, you have the following options:
Installing from CD
1. Take the CD out of the Technological Functions operating instructions.
2. Start the installation program on the CD by double-clicking on the SETUP.EXE file in the
SETUP folder.
The installation program is started.
3. Now follow the instructions in the installation program.
Installing from the Internet
1. Open the directory with the sample projects.
2. Start the installation program by double-clicking the SETUP.EXE file.
The installation program is started.
3. Now follow the instructions in the installation program.
Learning units
3.3 3. Step: Setting parameters
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3.3 3. Step: Setting parameters
Procedure
1. Open your project in SIMATIC Manager.
A window, divided into two sections, opens showing the title of your project.
2. In your project, call the configuration table HW Config.

3. Double-click on the submodule "Counting".
The "Counting properties" dialog opens.
4. Select channel 0 and "Continuous counting" mode.
5. Make the following settings in the parameter assignment screens (do not modify any
other settings, as they are not required for commissioning):
Input: Hardware gate
Output reaction: Counter value Comparison value
Learning units
3.3 3. Step: Setting parameters
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6. Confirm your settings with "OK".
The "Counting properties" dialog closes.


Note
The input and output address of the submodules "DI24/DO16", "AI5/02", "Counting" and
"Positioning" must be adapted for the example to function correctly.
Double-click the relevant line to adapt the submodule. A dialog opens. Select the
"Addresses" tab in each case. Deselect the "System default" checkboxes. Change the
addresses as follows:
DI24/DO16: Inputs: 124..126, Outputs: 124..125
AI5/AO2: Inputs: 752..761, Outputs: 752..755
Counting: Inputs: 768..783, Outputs:/768..783
Positioning: Inputs: 784..799, Outputs: 784..799
Confirm your settings with "OK".
7. Save your configuration to your project with "Station > Save and compile".
Your changes are now stored in your project.
8. When the CPU is in STOP, select "PLC > Download to module ..." to download the
configuration.
The data are now downloaded from the PG to the CPU.
9. Close HW Config with "Station > Close".
You are returned to SIMATIC Manager.
Learning units
3.4 4. Step: Linking to the user program
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3.4 4. Step: Linking to the user program
Procedure
1. Open the project "ZDt26_02_TF_____31xC_Cnt" in the catalog ...
\Siemens\STEP7\Examples via "File > Open ... > Sample projects" in SIMATIC Manager.
A window, divided into two sections, opens showing the title of the project.
2. Double-click on the S7 program "Count 1 First Steps".
The "Sources", "Blocks" and "Symbols" folders are displayed in the right-hand window.
3. Double-click on the "Blocks" container.
All blocks of the S7 program are displayed.
4. Copy all blocks from this folder to your project under "SIMATIC 300 Station > CPU 3xx >
S7 Program > Blocks".

Block Name (in the toolbar) Description
OB 1 CYCLE_EXC Cyclic program
FB 11 GETST_C Example 1: COUNT, first steps
DB 11 DI_GETST_C Instance DB for GETST_C
SFB 47 COUNT SFB COUNT
DB 16 DI_COUNT Instance DB for SFB COUNT
VAT VAT_GETST_C Variable table
5. Copy the symbol table to your project under "SIMATIC 300 Station > CPU3 xx > S7
Program".
The symbol table is stored in your project.
6. In SIMATIC Manager, select "SIMATIC 300 Station > CPU 3xx > S7 Program > Blocks".
All blocks of the S7 program are displayed.
7. Download all of the S7 blocks it contains to your CPU via "PLC > Download" (CPU in
STOP mode).
The program and configuration are downloaded from the PG to the CPU.
Learning units
3.5 5. Step: Trial run
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3.5 5. Step: Trial run
Procedure
1. In the "Function blocks" directory, double-click on the variable table "VAT_GETST_C" in
your project.
The variable table for monitoring and modifying is displayed.
2. Go online with "PLC > Connect to > Configured CPU".
At the bottom right, you will see that the CPU is set to "STOP" mode.
3. Activate monitoring with "Variable > Monitor".
The current values of the addresses are displayed in the "Status Value" column.
4. Switch the CPU to RUN.
At the bottom right, you will see that the CPU is set to "RUN" mode.
5. In the variable S_IMP_H of the VAT, select the count pulse source:
S_IMP_H = 0:
The pulse source is a programmed SW clock generator. Its frequency is adjustable via
the T_PULSE variable. The clock is connected to the pulse input via a digital output.
S_IMP_H = 1:
Specify the count pulses by manually setting and resetting the S_IMP_T variable in the
VAT.
6. You can perform the following tests:

Starting/stopping the counter:
Start the counter by setting the variables
SW_GATE (SFB parameter SW gate) and
S_HWT (simulation of HW gate) in the VAT
to 1 (logical AND).
Stop the counter by resetting S_HWT or
SW_GATE to zero.
You can monitor the actual counter value at the
SFB output parameter COUNTVAL. You can
view the status of the SW or HW gate in the
variables STS_GATE or STS_STRT.
Loading a count value to the counter:
JOB_ID = 01 hex ("Write counter directly")
JOB_VAL = Count value (-231 to +231-1)
JOB_REQ = 1, Job initiates with positive
edge
You can view the loaded count value at the
SFB output parameter COUNTVAL. If no load
error has occurred, the status at the output
parameters is JOB_DONE = 1 and
JOB_ERROR = 0.

Learning units
3.5 5. Step: Trial run
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Further Information 4

Diagnostics/Correction of Errors
Incorrect operator input, faulty wiring or inconsistent configuration data may lead to errors.
For information on how to analyze such errors and messages, refer to the S7-300
documentation.
Example:
The "ZEn26_02_TF_____31xC_Cnt" project contains further samples you can use for
orientation. You can customize all samples according to your personal applications.
Further Information

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