SET - A Roll no Rajalakshmi Engineering College, Thandalam- 602105 Department of Automobile Engineering

MODEL EXAM SUB CODE: AE2253 SUB NAME: Production Technology Maximum Marks: 40 Duration : 60 min Year: II

1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20.

PART- A (20 x 2 =40 Marks) Answers All Questions What are the desirable characteristics of moulds? Write different moulding process. What is the use of core and different positioning of core? What are the different moulding machines used for sand moulding? What are the different joints in welding? Name few gases used in welding. What are the advantages of submerged arc welding? What are the various methods of brazing? Give the causes and remedies for undercut and hot cracking defects? What are the differences between shaper and planer? Give the difference between counter boring counter sinking? What are the applications of Electric Discharge Machining? What are reinforced plastics? Why screw injection moulding machine is better than a ram type moulding machine? What is rotational moulding Define thermo plastic and thermosetting plastic. Name the four basic bulk deformation processes. Define slab. Write a short note on wire drawing. What is meant by blending process in powder metallurgy?

MODEL EXAM SUB CODE: AE2253 SUB NAME: Production Technology

Maximum Marks: 80 Duration : 150 min Year: II

Answer All Questions PART - B [5x16= 80 Marks] 11. (i) With the aid of neat sketches, explain the step-by-step procedure of green sand molding process. (10) (ii) What are the causes and remedies of pinholes and cold shut? (6) (Or) (i) Explain the constructional details and working principle of Centrifugal casting process and semi centrifugal casting process. (16) 12. (i) Explain in detail about oxy-acetylene gas welding process and also discuss about different types of flames used in oxy-acetylene gas welding. (10) (ii) Explain shortly about Thermit welding process. (6) (Or) (i) With the aid of a neat sketch, discuss the constructional details and working principles of plasma arc welding and electron beam welding process.(16) 13. Explain principle of CNC operations and also its applications, advantages and disadvantages. (16) (or) Explain in detail about Electric Discharge machining and Electro chemical machining. (16) 14. (i), Describe briefly the process of rotational moulding as used for producing plastic components. (8) (ii) Explain how bonding of thermoplastics, are carried out and write in detail about fusion and solvent methods in thermoplastics. (8) (Or) (i) Describe briefly the process of transfer moulding as used for producing plastic components. (10) (ii) Explain the procedure for producing plastic components by casting technique. (6) 15. (i) Describe the various kinds of rolling mills along with their applications in the production of seam less tubes. (12) (ii) Discuss the differences between recovery and re-crystallization in the mechanical working of metals. (4) (Or) (i) List the principle steps involved in powder metallurgy components and write its disadvantages. (8) (ii) Give the principle and applications of following processes. 1. Extrusion. (4) 2. Wire drawing. (4)

SET - B Roll no Rajalakshmi Engineering College, Thandalam- 602105 Department of Automobile Engineering
MODEL EXAM SUB CODE: AE2253 SUB NAME: Production Technology Maximum Marks: 40 Duration : 60 min Year: II

1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20.

PART- A (20 x 2 =40 Marks) Answers All Questions What are the properties required in casting sand? What are the pattern allowances and describe their importance? Explain any two casting defects. Write any one chemical reaction for Thermit welding. What is welding? Classify the welding processes. What are the different types of flames produced in gas welding? Which method of welding will be best for welding high melting point metals? Justify. List any two practical applications of soldering and brazing. How a lathe is specified? What are the different types of resistance welding? State true or false: Abrasive jet machining is not efficient with ductile work materials. Justify your answer. Distinguish between up milling and down milling process. What is stretch forming? What is cold forming? Name any five advantages over hot forming. Explain shortly about film blowing process. What is meant by thermo- forming and write its applications? What is forging? What are the differences between swaging and radial forging? What are the various forging defects? Compare the properties of forged components and cast components.

MODEL EXAM SUB CODE: AE2253 SUB NAME: Production Technology

Maximum Marks: 80 Duration : 150 min Year: II

Answer All Questions PART - B [5x16 = 80 Marks] 11. Describe briefly the shell casting process using neat sketches. State its advantages, disadvantages and applications. (16) (Or) With the help of neat sketches, explain in detail the procedure used to make a sand mould of an engine block. Also mention the various defects in casting. (16) 12. Discuss the principle of arc welding process with the help of neat sketch; also write short notes on electron beam welding with neat sketch.(16) (Or) List out the defects in welding process and explain the process of soldering and brazing with few applications. (16) 13. Describe the working principle and constructional details of conventional lathe with neat sketch. (16) (Or) With neat sketch, explain the detail working of Abrasive jet machining and Ultrasonic machining. (16) 14. With the help of neat sketch, explain the process steps if injection moulding and blow moulding. (16) (Or) Write short notes of following with neat sketches 1. Rotational moulding. (4) 2. Thermoforming. (4) 3. Transfer moulding. (4) 4. Film blowing. (4) 15. Explain the features of different types of rolling mills with neat sketches. (16) (Or) (i) Tabulate difference between forward and backward extrusion processes. (8) (ii) Explain the various steps involved in powder metallurgy process with simple sketch. (8)