Cartridge valves and hydraulic manifolds

Control and stability for your vehicle needs

Cartridge valves and HICs (Hydraulic Integrated

Key features and bene<ts

CAD design

Aluminum manifold

Customized HICs

HIC solid model

Key features and benefits:

We offer solenoid on-off and proportional valves as well as pressure and flow control valves to meet the needs of mobile equipment OEMs worldwide. Our broad range of valves, including cartridge valves and manual and electric proportional sectional valves, meets all vehicle needs. Our extensive application experience enables us to create an HIC solution that fits your specific needs and enhances overall machine performance. Manufacturing and technical support are located in Europe, North and South America, and Asia Pacific regions. We have sales companies and distributors around the world to serve you locally. Sauer-Danfoss is an ISO 9001-2000 certified supplier. Our HICs can be mounted to many other Sauer-Danfoss products, including motors, pumps, and sectional valves. The subsystem can be received under one part number. We are able to supply HICs mounted with a range of components, including fittings, pressure sensors, and filters; thereby reducing overall installation costs. We use lean manufacturing techniques to assure quality and on-time delivery. We are able to move fast and supply prototypes and products that meet your scheduled requirements. HIC designs are proprietary, allowing you to develop control schemes specifically for your vehicle.

Circuits)

Motor mount HICs

HIC with steering unit

Combination of HIC and PVG

Integrated cartridge valve in gear units

Product description
Cartridge valves are compact and low-cost components that can be used for directional, pressure, or flow control in hydraulic systems. By combining standard cartridge valves almost any hydraulic circuit can be easily created. Using cartridge valves in a custom manifold, a designer can create a Hydraulic Integrated Circuit (HIC) that provides a compact package for hydraulic control with reduced plumbing, easier installation, easier service, and fewer leak points than traditional hydraulic systems. HICs can be centralized on a machine or strategically located. Using a custom HIC provides the designer unlimited flexibility to optimize machines for assembly, plumbing, wiring, service, and weight distribution.

Product overview, Technical data

Check valves

Pilot operated check valves

Shuttle valves

Differential Sensing and Logic Valves

Flow ratings: 3 380 l/min [0.8 100 US gal/min] Pressure capability to 350 bar [5080 psi] Over six different sizes Various flow paths Soft seat designs for very low leakage Various crack pressures Low leakage for load holding Threaded cartridge, insert and in-line designs

Flow ratings: 12 250l/min [3.2 66 US gal/min] Pressure capability to 350 bar [5080 psi] Over ve different sizes Various crack pressures Various pilot ratios Low leakage for load holding External drain option eliminates back pressure effect

Flow ratings: 4 90 l/min [1 24 US gal/min] Pressure capability to 350 bar [5080 psi] Over four different sizes Spool or ball designs

Flow ratings: 25 340 l/min [6.6 89.8 US gal/min] Pressure capability to 315 bar [4570 psi] Four different cavity sizes Many types; pressure relieving, pressure reducing, ow control, directional control Many options; internal or external pilot, internal or external venting

Relief valves

Pressure reducing valves

Sequence valves

Flow ratings: 1.1 190 l/min [0.3 50.2 US gal/min] Pressure capability to 415 bar [6020 psi] Over four different sizes Many types: Direct Acting Poppet, Differential Area Poppet, Direct Acting Spool, Pilot Operated Spool, Bi-directional Various ow paths Tamper proof, knob, or screw type adjustment options Damped option to eliminate pressure oscillation

Flow ratings: 40 115 l/min [10.6 30.4 US gal/min] Pressure capability to 350 bar [5080 psi] Over two different sizes Direct Acting for fast response or Pilot Operated for high ow capability for higher pressure capability Optional pressure relieving function Tamper proof, knob, or screw type adjustment options

Flow ratings: 4 160 l/min [1.1 42.3 US gal/min] Pressure capability to 350 bar [5080 psi] Over two different sizes Several different functions and types, normally open, normally closed, accumulator control, etc. Internal or external pilot Optional external drain Tamper proof, knob, or screw type adjustment options

Flow Control and Needle Valves

Counterbalance Valves

Solenoid Valves

Flow ratings: 10 380 l/min [2.6 100.4 US gal/min] Pressure capability to 315 bar [4570 psi] Four different cavity sizes Many types: Flow Divider, Restrictive (pressure compensated), Priority (three way pressure compensated), spool with reverse free ow and poppet Tamper proof, knob, or screw type adjustment options

Flow ratings: 20 190 l/min [5.3 50.2 US gal/min] Pressure capability to 350 bar [5080 psi] Four different cavity sizes Multiple pilot ratios to match the needs of cylinder or motor control Optional atmospheric vent to eliminate effect of back pressure Low leakage for load holding Tamper proof, knob, or screw type adjustment options

Flow ratings: 7 230 l/min [1.8 61 US gal/min] Pressure capability to 230 bar [3340 psi] Five different cavity sizes Many types: two or three way poppet; two, three, or four way spool Two and three position spools Several different spool congurations Optional manual override Many coil connector and voltage options Coil environmental ratings to IP69K

Proportional Valves

Directional Control

Valves

Family of motor mount HICs

Flow ratings: 4 180 l/min [1.1 47.6 US gal/min] Pressure capability to 320 bar [4640 psi] Three different cavity sizes Many types: two or three ported ow controls, relief, pressure reducing, and four way three position directional control Optional internal pressure compensation Optional manual override Many coil connector and voltage options Coil environmental ratings to IP69K

Flow ratings: 11 265 l/min [2.9 70 US gal/min] Pressure capability to 450 bar [6530 psi] Four different cavity sizes Many types: manual or pilot operated two, three or four way spools, two or three position Several different spool congurations Optional detent for manually operated valves

Family of pre-packaged HICs to precisely t seven common Sauer-Danfoss orbital motors: DH, DS, OMP, OMR, OMH, OMS, and OMT Pressures and ows to match the capabilities of the motors Several different functions including counterbalance, cross-port relief, by-pass solenoid, and shock valves with anti-cavitation Several functions also include an optional shuttle valve for brake or load sensing circuits

www.sauer-danfoss.com
11035457 Rev AA Oct 2007

Sauer-Danfoss is a comprehensive supplier providing complete systems to the global mobile market. We offer our customers optimum solutions for their needs and develop new products and systems in close cooperation and partnership with them. Sauer-Danfoss specializes in integrating a full range of system components to provide vehicle designers with the most advanced total system design. Hydrostatic transmissions Hydraulic power steering Electric power steering Electrohydraulic power steering Closed and open circuit axial piston pumps and motors Gear pumps and motors Electrohydraulics Bent axis motors Microcontrollers and software Orbital motors Electric motors and inverters Transit mixer drives Joysticks and control handles Planetary compact gears Displays Proportional valves Sensors
Sauer-Danfoss provides comprehensive worldwide service for its products through an extensive network of Global Service Partners strategically located in all parts of the world.

Directional spool valves Cartridge valves Hydraulic integrated circuits Hydrostatic transaxles Integrated systems Fan drive systems

Please contact the Sauer-Danfoss representative nearest you.

Sauer-Danfoss (US) Company 2800 East 13th Street Ames, IA 50010, USA Phone: +1 515 239-6000 Fax: +1 515 239 6618

Sauer-Danfoss GmbH & Co. OHG Postfach 2460, D-24531 Neumnster Krokamp 35, D-24539 Neumnster, Germany Phone: +49 4321 871-0 Fax: +49 4321 871 122

Sauer-Danfoss ApS DK-6430 Nordborg, Denmark Phone: +45 7488 4444 Fax: +45 7488 4400

Sauer-Danfoss-Daikin LTD. Sannomiya Grand Bldg. 8F 2-2-21 Isogami-dori, Chuo-ku Kobe, Hyogo 651-0086, Japan Phone: +81 78 231 5001 Fax: +81 78 231 5004

2007, Sauer-Danfoss. All rights reserved. Printed in Europe. Sauer-Danfoss accepts no responsibility for possible errors in catalogs, brochures and other printed material. Sauer-Danfoss reserves the right to alter its products without prior notice. This also applies to products already ordered provided that such alterations can be made without affecting agreed specications. All trademarks in this material are properties of their respective owners. Sauer-Danfoss and the Sauer-Danfoss logotype are trademarks of the Sauer-Danfoss Group.