Professional Documents
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Minna
Issue Date
: 13.01.2014
PURPOSE : %his S&# $ives the 'etho of #reve(tive 'ai(te(a(ce of Mu)ti'i)) for the s'ooth operatio( of the e*uip'e(t to achieve the esire process resu)t of the +atch. SCOPE : %his S&# covers the preve(tive Mai(te(a(ce of Mu)ti'i)) , E*uip'e(t !o: T&00'"T&0()- avai)a+)e i( e(core paitha(. RESPONSI*ILIT+ : Se(ior Ma(a$er E($i(eeri($ . Se(ior E/ecutive E($i(eeri($ .&fficer E($i(eeri($. ACCEPTANCE CRITERIA: 0chieve'e(t of esire operati($ co( itio( . I'pact assess'e(t stu y shou) +e o(e uri($ every year)y preve(tive 'ai(te(a(ce pro$ra' to see that the e*uip'e(t is wor1i($ as per it2s operati($ co( itio(s 3 is perfor'i($ as per the esire perfor'a(ce para'eters 3 pro uct *ua)ity is (ot affecte .
GENERAL CONDITIONS : %he preve(tive 'ai(te(a(ce 4o+ shou) +e carrie out +y a trai(e perso( u( er the supervisio( of *ua)ifie co'pete(t perso(. %he operator5 tech(icia( who perfor's the 4o+ wi)) e(ter his (a'e5si$( i( 6Do(e 7y6 co)u'( a( respo(si+)e e($i(eer5 supervisor wi)) put si$( i( 6Chec1e +y 6 co)u'( of recor i($ for'at. %he recor wi)) +e reviewe +y ept. 8ea 'o(th)y. :
%RE,UENC+
PREPARED *+
C-EC.ED *+
APPRO#ED *+
SR.E/ECUTI#E ENGG.
SR.$ANAGER ENGG.
Issue Date
: 13.01.2014
PRECAUTIONS : The machine sh0uld al1a2s 3e s1itched 044 3e40re startin5 the maintenance. #arts shou) +e ha( )e carefu))y. 0)ways use correct si9e of too)s. #recisio( parts shou) +e ha( )e very carefu))y a( if (ee e ha''ere with %ef)o( ha''ers with $e(t)e stro1es. #ro uct *ua)ity shou) (ot +e 4eopar i9e whi)e atte( i($ the 'achi(e. (.0 PROCEDURE : 1.1 #reve(tive 'ai(te(a(ce of this e*uip'e(t wi)) +e o(e every 'o(th i( or er to ru( the e*uip'e(t s'ooth)y 3 efficie(t)y. 1.2 %he preve(tive 'ai(te(a(ce wi)) +e o(e 'ost)y o( wee1)y ho)i ays or a(y other co(ve(ie(t ay as )o($ as #ro uctio( wor1 oes (ot suffer. 1.3 :o))owi($ thi($s shou) +e o(e for the preve(tive 'ai(te(a(ce of this e*uip'e(t:
S.N0. (. (.( Chec6 70ints"O7erati0ns $ONT-L+: Chec1 3 ti$hte( a)) (uts 3 +o)ts as fo))ows: a- Motor 'ou(ti($ +o)ts +- Co)u'( to +ase fi/i($ +o)ts c- Co)u'( to rive +o/ fi/i($ +o)ts - 7eari($ housi($ fi/i($ +o)ts e- Drive pu))ey retai(i($ +o)ts f- Drive( pu))ey retai(i($ +o)ts $- Do'e (ut castor whee) fi/i($ +o)t Stuffi($ +o/ ,UARTERL+: 9 This is in additi0n t0 the m0nthl2 chec6s: Chec1 ; +e)t co( itio(. E87ectati0ns " S7eci4icati0ns 0)) the (ut +o)ts shou) +e ti$hte(e fir')y 3 shou) (ot +e )oose.
.(
PREPARED *+
C-EC.ED *+
APPRO#ED *+
SR.E/ECUTI#E ENGG.
SR.$ANAGER ENGG.
Issue Date
: 13.01.2014
.) .! .' ) ).( ).
<u+ricate rac1 3 pi(io( <u+ricate the 'otor 'ou(ti($ p)ate s)i e shafts. Chec1 the 'ai( 'otor -AL% +EARL+ 9 This is in additi0n t0 m0nthl2 ; ,uarterl2 chec6s: <u+ricate the 'ai( +eari($. Chec1 the e)ectrica) accessories a- Chec1 the &!5&:: operatio( of 'ai( switch. +- C)ea( 'otor starter co(tractors. co(tact poi(ts with CRC, c)ea(i($ sprayc- C)ea( the 'ai( switch with CRC - Chec1 the earthi($ poi(ts for co(ti(uity with Mu)ti'eter.
a'a$e . If fou( )oose. ti$hte( the sa'e. If re*uire . rep)ace. %hey shou) (ot +e cut or a'a$e . %i$hte( the chec1 (ut. If re*uire . rep)ace the $)a( pac1i($s. 0pp)y $rease o( rac1 3 pi(io(. 0pp)y oi) o( 'otor 'ou(ti($ p)ates 3 s)i e shafts. It shou) +e free fro' a(y a+(or'a) (oise. <u+ricate the 'ai( +eari($ with $rease $u( throu$h $rease cup. It shou) $et switche o( 3 switche off. Shou) +e visua))y c)ea(. Shou) +e see( visua))y c)ea(. If there is co(ti(uity. the( it $ives a +u99er sou( . If (ot .(o sou( is hear . I( case. co(ti(uity is (ot fou( . rectify the pro+)e' 3 (ote ow( the etai)s.
PREPARED *+
C-EC.ED *+
APPRO#ED *+
SR.E/ECUTI#E ENGG.
SR.$ANAGER ENGG.
Issue Date
: 13.01.2014
: 1of 2
Dis'a(t)e the rotor shaft a- C)ea( the rotor shaft +- Chec1 the +eari($s
It shou) +e see( visua))y c)ea( 3 there shou) (ot +e a(y wear 'ar1 o( the shaft. It shou) free)y rotate 3 there shou) (ot +e a(y p)ay. If re*uire . rep)ace.
: !. 0. : 0((e/ure I: = Mo(th)y preve(tive 'ai(te(a(ce recor . 0((e/ure II: = >uarter)y preve(tive 'ai(te(a(ce recor . 0((e/ure III: = 8a)f year)y preve(tive 'ai(te(a(ce recor . 0((e/ure I;: = ?ear)y preve(tive 'ai(te(a(ce recor . 0((e/ure ;: = preve(tive 'ai(te(a(ce recor su''ary.
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!.0 RE%ERENCE
!I<.
#ersi0n N0. 00
-ISTOR+ O% C-ANGE E44ecti=e Date Reas0n 40r Chan5e 21.0@.2003 &ri$i(a) Issue
SR.E/ECUTI#E ENGG.
SR.$ANAGER ENGG.
Issue Date
: 13.01.2014
%he #reve(tive 'ai(te(a(ce of the sai e*uip'e(t has +ee( o(e5 !ot Do(e 3 the e*uip'e(t is wor1i($ 5!ot wor1i($ #roper)y. Anne8ure II PREPARED *+ C-EC.ED *+ APPRO#ED *+
SR.E/ECUTI#E ENGG.
SR.$ANAGER ENGG.
Issue Date
: 13.01.2014
.(
PREPARED *+
It shou) (ot +e +ro1e(5cut or a'a$e . If fou( )oose. ti$hte( the sa'e. If re*uire . rep)ace. C-EC.ED *+
APPRO#ED *+
SR.E/ECUTI#E ENGG.
SR.$ANAGER ENGG.
Issue Date
: 13.01.2014
: 1of 2
Chec1 the $)a( pac1i($s. %hey shou) (ot +e cut or a'a$e . %i$hte( the chec1 (ut. If re*uire . rep)ace the $)a( pac1i($s. 0pp)y $rease o( rac1 3 pi(io(. 0pp)y oi) o( 'otor 'ou(ti($ p)ates 3 s)i e shafts. It shou) +e free fro' a(y a+(or'a) (oise. Motor shou) 'ove to 3 fro easi)y. <u+ricate the )ea screw with $rease. %ro))ey shou) 'ove free. If (ot. chec1 the pro+)e' a( rectify as per the situatio(.
.) .! .'
<u+ricate rac1 3 pi(io( <u+ricate the 'otor 'ou(ti($ p)ate s)i e shafts. Chec1 the 'ai( 'otor
.)
Chec1 the 'otor )ea screw for to 3 fro 'otio( Chec1 the tro))ey whee)s for free 'ove'e(t.
.!
%he #reve(tive 'ai(te(a(ce of the sai e*uip'e(t has +ee( o(e5 !ot Do(e 3 the e*uip'e(t is wor1i($ 5!ot wor1i($ #roper)y.
SR.E/ECUTI#E ENGG.
SR.$ANAGER ENGG.
Issue Date
: 13.01.2014
.(
It shou) (ot +e +ro1e(5cut or a'a$e . If fou( )oose. ti$hte( the sa'e. If re*uire . rep)ace.
PREPARED *+
C-EC.ED *+
APPRO#ED *+
SR.E/ECUTI#E ENGG.
SR.$ANAGER ENGG.
Issue Date
: 13.01.2014
: 1of 2
Chec1 the $)a( pac1i($s. %hey shou) (ot +e cut or a'a$e . %i$hte( the chec1 (ut. If re*uire . rep)ace the $)a( pac1i($s. 0pp)y $rease o( rac1 3 pi(io(. 0pp)y oi) o( 'otor 'ou(ti($ p)ates 3 s)i e shafts. It shou) +e free fro' a(y a+(or'a) (oise. <u+ricate the 'ai( +eari($ with $rease $u( throu$h $rease cup. It shou) $et switche o( 3 switche off. Shou) +e visua))y c)ea(. Shou) +e see( visua))y c)ea(.
.) .! .' ).(
<u+ricate rac1 3 pi(io( <u+ricate the 'otor 'ou(ti($ p)ate s)i e shafts. Chec1 the 'ai( 'otor <u+ricate the 'ai( +eari($. Chec1 the e)ectrica) accessories a- Chec1 the &!5&:: operatio( of 'ai( switch. +- C)ea( 'otor starter co(tractors. co(tact poi(ts with CRC, c)ea(i($ sprayc- C)ea( the 'ai( switch with CRC - Chec1 the
).
PREPARED *+
C-EC.ED *+
APPRO#ED *+
SR.E/ECUTI#E ENGG.
SR.$ANAGER ENGG.
Issue Date
: 13.01.2014
sou( . If (ot .(o sou( is hear . I( case. co(ti(uity is (ot fou( . rectify the pro+)e' 3 (ote ow( the etai)s.
%he #reve(tive 'ai(te(a(ce of the sai e*uip'e(t has +ee( o(e5 !ot Do(e 3 the e*uip'e(t is wor1i($ 5!ot wor1i($ #roper)y.
SR.E/ECUTI#E ENGG.
SR.$ANAGER ENGG.
Issue Date
: 13.01.2014
.(
It shou) (ot +e +ro1e(5cut or a'a$e . If fou( )oose. ti$hte( the sa'e. If re*uire . rep)ace.
PREPARED *+
C-EC.ED *+
APPRO#ED *+
SR.E/ECUTI#E ENGG.
SR.$ANAGER ENGG.
Issue Date
: 13.01.2014
: 1of 2
Chec1 the $)a( pac1i($s. %hey shou) (ot +e cut or a'a$e . %i$hte( the chec1 (ut. If re*uire . rep)ace the $)a( pac1i($s. 0pp)y $rease o( rac1 3 pi(io(. 0pp)y oi) o( 'otor 'ou(ti($ p)ates 3 s)i e shafts. It shou) +e free fro' a(y a+(or'a) (oise. <u+ricate the 'ai( +eari($ with $rease $u( throu$h $rease cup. It shou) $et switche o( 3 switche off. Shou) +e visua))y c)ea(. Shou) +e see( visua))y c)ea(.
.) .! .' ).(
<u+ricate rac1 3 pi(io( <u+ricate the 'otor 'ou(ti($ p)ate s)i e shafts. Chec1 the 'ai( 'otor <u+ricate the 'ai( +eari($. Chec1 the e)ectrica) accessories a- Chec1 the &!5&:: operatio( of 'ai( switch. +- C)ea( 'otor starter co(tractors. co(tact poi(ts with CRC, c)ea(i($ sprayc- C)ea( the 'ai( switch with CRC - Chec1 the
).
PREPARED *+
C-EC.ED *+
APPRO#ED *+
SR.E/ECUTI#E ENGG.
SR.$ANAGER ENGG.
Issue Date
: 13.01.2014
sou( . If (ot .(o sou( is hear . I( case. co(ti(uity is (ot fou( . rectify the pro+)e' 3 (ote ow( the etai)s. It shou) +e see( visua))y c)ea( 3 there shou) (ot +e a(y wear 'ar1 o( the shaft. It shou) free)y rotate 3 there shou) (ot +e a(y p)ay. If re*uire . rep)ace.
%he #reve(tive 'ai(te(a(ce of the sai e*uip'e(t has +ee( o(e5 !ot Do(e 3 the e*uip'e(t is wor1i($ 5!ot wor1i($ #roper)y. Im7act Assessment : Re*uire 5 !ot Re*uire I4 Re>uired : Do(e 5 !ot Do(e ( Reasons for Not Done) Results 04 Im7act Assessment:
Anne8ure # PRE#ENTI#E $AINTENANCE RECORD SU$$AR+ Re4.SOP N0: ENG 0 !"00 PREPARED *+ E>ui7ment Name: $ULTI$ILL C-EC.ED *+ E>ui7ment N0: APPRO#ED *+
SR.E/ECUTI#E ENGG.
SR.$ANAGER ENGG.
Issue Date
: 13.01.2014
: 1of 2
?an Date D0ne *2 C6d 32 %e3 Date D0ne *2 C6d 32 $arch Date
: 14 of 14
PREPARED *+
C-EC.ED *+
APPRO#ED *+
SR.E/ECUTI#E ENGG.
SR.$ANAGER ENGG.