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7200 Employees Worldwide ~2 Billion US Dollars in Sales

Offices in Singapore, Korea, UK, France, Germany, Netherlands, Belgium, Italy, Sweden, Spain, Switzerland, Canada, USA

Top Unheading Drill Stem Enclosure

Bottom Unheading

Auto-Switch Coke Cutting Tool

HPU & Controls

Isolation Valve

Isolation Valve

Unheading Evolution
Manual (1950) Swing Away (1990) Enclosed (2001)

Why The Need For Change?

Traditional systems: Do not eliminate exposure Are expensive to operate & maintain Are complex to operate

Why The Need For Change?

Traditional systems: Do not safely allow processing of shot-coke Can not control a drum dump

Why The Need For Change?

Traditional systems: Simply are not safe 20 30 fatalities and numerous injuries in past 10 years

Totally Enclosed DeltaGuard Unheading Device

DeltaGuard Unheading Device

Pre-Commercialization
Prototype Fully Tested in Simulated Coker

Bond shear/thrust test Thermal test (200F 1100F) Seat leakage test
Thermal stress analysis of all critical components Thermal Cyclic fatigue study Thorough Analysis Mating parts (wear surfaces) Switch-deck constraints

Finite Element Analysis

Metallurgy

Totally Enclosed, Safe, Simple to Operate, Reliable

COKE DRUM
TRANSITION SPOOL WITH SIDE ENTRY FEED DELTAGUARD COKE DRUM BOTTOM UNHEADING DEVICE

DeltaGuard US Patents 6565714 6964727 6660131 6843889 6989081 7033460 7316762 5816787 7115190 7117959 International Patents 209822 255082 Other US and International patents pending

FIXED CHUTE DISCHARGE CHUTE

SWITCH DECK

Safe Unheading
Totally enclosed system from top head to coke receiving area No exposure to personnel, unheading deck, or to plant equipment Isolation of a tary drum Isolation or control of a drum dump

Safe Unheading
Positive mechanical lockout All required safety interlocks incorporated Safe to operate using back-up methods Remotely operable

Easy Operation
Satisfy all safety interlocks Receive board permission Remove positive lockout pin Push open/close button Remotely operable from
Local control panel Control room

Increased Throughput
Unheading time of 2-4 minutes For maximum increase in throughput, the DeltaGuard can be configured to allow;
Drainage of coke & water through the port (Model GV815) Optional-throttling design control of coke and water through the port (Model GV820)

Elimination of uncontrolled fallouts onto the switch deck eliminates down time for cleanup

Economic Benefits
No head gasket to replace at each drum cycle No feed line coupling gaskets to replace at each drum cycle No feed line coupling, or alignment systems to maintain No time consuming water flushing required (can be done through the valve) No disassembly, cleaning and re-assembly required at each cycle No other replacement parts at each cycle No maintenance or replacement of tools

First Installation September 2001

There have been:
Over 500,000 combined cycles No recordable injuries No incidents

First Installation September 2001

Have had:
No effect on coker quality No effect on coker process,
(in fact improved coker economics significantly)

No effect on coker operations No effect on coke drum drilling operations No maintenance expense Significantly improved safety Eliminates exposures to personnel Significant reduction in maintenance costs at turnarounds

DeltaGuard Unheading Device

Only One Major Moving Part

Ensures simplicity and reliability

Significantly reduces need for spare parts

DeltaGuard Unheading Device

Seating Technology

All metal seating Nitrided gate and hard chromed seats Independent dual seats Floating top seat Static lower seat Double Block & purge/bleed Self cleaning Constant load keeps gate and seat surfaces together at all times

DeltaGuard Unheading Device

Steam Purged Body Diagnostics Tool Regulates Body Temperature Creates a Barrier against Coke migration

DeltaGuard Unheading Device

Steam Purged Body Steam purged body Diagnostics Tool Regulates Body Temperature Creates a Barrier against Coke Migration Supports Coke Containment System

DeltaGuard Unheading Device

Internal Coke Containment System

DeltaGuard Unheading Device

Seating Technology Throttling Design

Internal Coke Containment System

Keeps coke fines from entering the bonnet Reduces steam consumption

DeltaGuard Unheading Device

Seating Technology Throttling Design

DeltaGuard Unheading Device

5 Year Turnaround
Chevron, Salt Lake City

Gate

Lower Seat

DeltaGuard Unheading Device

Pin and Lock-out Tower

DeltaGuard Unheading Device

Dimensional Data

530 mm
6m

32,660 kg 2.4m 2.6m

DeltaGuard Unheading Device

Maintenance Quick assembly and disassembly with coke drum Minimal part requirements for complete seat and seal replacement Re-buildable on switch deck during shutdowns

Transition Spool

DeltaGlide

DeltaGlide
Maintenance Smooth installation Balanced load Constant alignment On deck serviceable

DeltaGlide

DeltaGuard Top Unheading Device

Traditional Top Unheading Device

DeltaGuard Top Unheading Device

Based on DeltaGuard Bottom Unheading Device Technology Double, live-loaded, dynamic, metal seats Designed to keep coke out of body cavity Steam purged body Low steam consumption Adaptable to all top head diameters Hydraulically actuated On-site maintenance

DeltaGuard Top Unheading Device

Based on DeltaGuard Bottom Unheading Device Technology Double, live-loaded, dynamic, metal seats Designed to keep coke out of body cavity Steam purged body Low steam consumption Adaptable to all top head diameters Hydraulically actuated On-site maintenance

DeltaGuard Top Unheading Device

Dimensional Data

560 mm 2.8 m

5,625 kg 1.52 m 1.3 m

DeltaGuard Top Unheading Device

DeltaGuard Top Unheading Device

HPU & Controls

Hydraulic Power Unit Simple, reliable and redundant hydraulic system Minimal hydraulic system requirements for valves, fittings and piping One hydraulic cylinder One hydraulic line in and out

HPU & Controls

System Block Diagram (2 drum DCU)

HPU & Controls

Pump Control

HPU & Controls

Cooling Water System

Drill Stem Guide / Blow-out Diverter

Drill Stem Guide / Blow-out Diverter

Drill Stem Guide / Blow-out Diverter

Drill Stem Guide / Blow-out Diverter

System Benefits: Totally contained cutting tool Protect against steam burns Protection from blow-outs/eruptions Interlocks incorporated Natural integration of Hydraulics/Controls with bottom unheading system Proven technology

Auto-Switch Coke Cutting Tool

Auto-Switch Coke Cutting Tool

Isolation Valves

GV 850 Isolation Valve Model VT , VN

GV 850 Isolation Valve

Total Isolation Valve Solution
Linear goggle Blind Principal Live Loaded, Self Cleaning Metal Seats Fully Bi-Directional Double Block and Purge Isolation Top Entry (field serviceable) Electro Hydraulic Actuator Manual De-Clutchable Override

GV 850 Isolation Valve

Total Isolation Valve Solution
Zero Non Turnaround Scheduled Maintenance Condition Diagnostics Optional Maintenance Jib

 Double Live Loaded, Ultra Heavy Duty Metal Seals with Proven Reliability Seal Tightness Not Sensitive to Body Deflection Valve Torque / Thrust / Operation Not Sensitive to Body Deflection No Change In Seal Performance Over Time

Live Loaded, Self Cleaning Metal Seats

Actuation
Electric Actuation
Limitorque SMB CVA Series Rotork Customer Preference

Electro Hydraulic / Continuous position indication / Manual De-clutchable Override Hydraulic Actuation Manual Actuator if Requested

 VT (Sealed Body Cavity)

For use in;
hydrocarbon liquids near coking temperature solids laden hydrocarbon liquids dirty hydrocarbon vapor streams on/ off, throttling service

GV 850 Isolation Valve Models

For use in;

VN (Open Body Cavity)

steam , water clean hydrocarbon liquids below coking temperature clean hydrocarbon vapor streams on /off, throttling service

 GV850 VT

GV 850 DCU Services by Model Number (DV Recommendation)

GV850 VN
OH Vapor to Blow down XV 1023 OH Vapor to Fractionator XV 1060 Coke Condensate XV 1028 Drain to Coke Pad XV 1029 Manifold Isolation Valve XV 1038 Wax Tailings/Steam XV 1050 HC Liquids / Vapor Bypass to Fractionator XV 1065 Coke Drum Vapor discharge (PSV Discharge) XV 1001, 1006 Utility steam MOV XV 1039 Quench Water MOV(purged) XV 1040 Atmospheric Vent Valve XV 1041, 1042 Quench Oil HCGO XV 1053, 1054

GV850 VT
VT
Double, Metal, Self Cleaning Seats Live loaded Fully Sealed Body Cavity at all Times Seats extend into lower bonnet Seat extensions cover both surfaces of gate over full stroke Seat extensions are fully live loaded and purge pressure assisted Seat extensions are ground and polished to valve seat tightness Zero Cross Valve leakage with Purge Designed for continuous Static Purge.

GV 850 VT

GV 850 VN
VN

Double, Metal, Self Cleaning Seats Live Loaded Fully sealed Body Cavity while in Open and Closed Positions Only Seat Seals are live loaded and Purge Assisted Zero Cross Valve Leakage with Purge Static purge while in fully open and closed positions. Flowing purge during stroke

GV 850 VN

Top Entry / In Line Serviceable

All Internal parts accessible while installed Easy Disassembly and Reassembly No Special Tools or Equipment Optional Maintenance Jib

Top Entry / In Line Serviceable

Top Entry / In Line Serviceable

Purge Steam Consumption Rates

Size Factory Test Results Steam Header Sizing Recommendations 150 lb/hr 180 lb/hr 270 lb/hr 360 lb/hr 450 lb/hr 540 lb/hr

10 12 18 24 30 36

.3 lb/hr .36 lb/hr .54 lb/hr .72 lb/hr .9 lb/hr 1.1 lb/hr

Diagnostics
Static Steam Pressurized Body and Bonnets
VN, Low Purge Steam in Open or Closed Positions VT, Low Purge Steam at all times Header sizing guideline;
10 lbs/hr/inch of port Diameter/valve

Steam Pressure and Flow Sensors

Real Time Verification of Positive Isolation Positive Confirmation of Seat / Gate Condition

Zero Non Turnaround Scheduled Maintenance No Maintenance of Packing No Maintenance of Seat Seals No Maintenance of Gate

Sizes/End Connections
Sizes: 3 to 48 ANSI Class 150, 300, 600 FF, RF, RTJ, Weld End

Isolation Valves
Valve Sizes and Connections Sizes From 3 to 48 150#, 300# and 600# FF, RF, RTJ, Weld End No Maintenance

Inventory

Certifications
ASME Sec VIII Div 1 & 2 U-Stamp Designation MAWP 1062 kPa (154 PSI) @ 504C (940F) FEA-Finite Element Analysis CRN# -ABSA PED certification including ATEX & CE markings GOST-R certification

Installation, Commissioning & Start-up

Installation, Commissioning & Start-up

Field Services
Services Provided: Installation and commissioning supervision Warranty and repair Major rebuilds Site audits On-going maintenance Training

Field Services
DeltaValve Service Center: TapcoEnpro Facility Barnsley, UK TapcoEnpro Facility Houston, USA
Extensive history of valve repair Proven safety record Large scale operation

Units Sold (2001)

Salt Lake City 2 Bottom Unheading Valves

Units Sold (as of January 2010)

266 Bottom Unheading Valves 131 Top Unheading Valves 160 Isolation Valves

Customers
First Customer Chevron Salt Lake City, Utah, USA

Installation Sept 20, 2001 No maintenance expense & no outages Eliminates personnel exposure and risks Fabricated design Transition spool bolted to drum 24 hr cycles ROI-Immediate maintenance & operational savings-refinery specific Valve supported by structure,not by drum Continue to produce sponge coke 2 installed out of 2

Customers
Second Customer Chevron Pascagoula, Mississippi, USA

Installation February 2003 No maintenance expense & no outages Eliminates personnel exposure and risks Fabricated design Transition spool connected to drum Reduced to 12 hr cycles ROI-Immediate maintenance & operational savings-refinery specific ROI-Increase throughput Valve supported by structure, not by drum Produce shot coke 6 out of 6 bottoms & 6 tops installed

Customers
Fifth Customer BP Texas City, Texas, USA

Installation April 2004 No maintenance expense & no outages Eliminates personnel exposure and risks Cast design Transition Spool integral to the drum 14 hr cycles ROI-Immediate maintenance & operational savings-refinery specific ROI-Increase Throughput Valve supported by structure, not by drum Produce of Shot Coke 6 installed

Customers
Sixth Customer Citgo Lake Charles, Louisana, USA

Installation July 2004 No maintenance expense & no outages Eliminates personnel exposure and risks Cast design Transition Spool Integral to the drum 18 hr cycles ROI-Immediate maintenance & operational savings-refinery specific ROI-Increase Throughput Valve supported by structure, not by drum Produce shot coke 4 installed remaining 4 currently being installed

Case Study 2

Shell Wilmington Refinery

Wilmington, California Refinery Delayed Coker Unit Background 4 drum coker unit DeltaValve enclosed unheading system Foster Wheeler process licensed technology

Case Study 2

Shell Wilmington Refinery

Wilmington, California Incident Background (May 2006) Main transformer failure and lost power to some major equipment on the delayed coker unit Not able to get heater trip system reset and get heat back into the coke drums

Case Study 2

Shell Wilmington Refinery

Wilmington, California Incident Background (May 2006) One coke drum has been charged for about 19 hours and the other drum had been charged for about 7 hours Continued to put feed into the coke drums for 2 hours at about 230C (too cold for any coking reactions to occur) Eventually operators stopped feed into the coke drums, but the amount of cold feed was too much

Case Study 2

Shell Wilmington Refinery

Wilmington, California Event Procedure Successfully introduced steam and quench water into both drums to cool the internal materials Proceeded to unhead the first drum (19 hours charging) Material in this drum was a slurry of coke particles and cool tarry material, similar to the consistency of road asphalt. Successfully emptied the first coke drum

Case Study 2

Shell Wilmington Refinery

Wilmington, California Event Procedure Certain the second drum (7 hour feed) was going to be mostly tar. Cause for significant concern and extra precaution. Waited for second drum tar to cool sufficiently. Attempted to drain quench water through feed line. Unsuccessful, tar plugged the line.

Case Study 2

Shell Wilmington Refinery

Wilmington, California Event Procedure Added fire-water sprays into the coke pit as a precautionary measure (concerns of a hot tar flash fire.) Evacuated coke structure. Slowly opened the DeltaValve by remote operation from an enclosed unheading shelter.

Case Study 2

Shell Wilmington Refinery

Wilmington, California Outcome Hot water and liquid tar came from the bottom of the coke drum through the valve. Dumped approximately 5000 barrels of tar into the coke pit. Successfully unheaded the tarry drum without incident.

Case Study 2

Shell Wilmington Refinery

Wilmington, California Final Result No injuries No risk to personnel No damaged equipment No detrimental environmental impact No downtime (estimated savings of up to $10 million)

Case Study 2

Shell Wilmington Refinery

Wilmington, California We are obviously thrilled with the performance of our DeltaValve unheading system, and we know the cost of the system was justified economically just by this one event. The safety benefits of being able to remotely un-head the drum and reclose it are, of course, priceless. The industry has come a long way in terms of coker safety and DeltaValve has made an immense contribution to that progress.
Eric Brown Crude, DCU Production Specialist Tesoro (Shell ) Wilmington

Why Install the DeltaGuard ?

Safe Unheading
Totally enclosed system, eliminates exposure risks Immediate reduction of operating/maintenance expense Refinery specific- ~ $200K+per drum per year Ability to process alternative crudes Increased production due to reduce cycle times Drum is drained directly through the device Push button-open/close

Return on Investment

Easy to Operate Reliable Design

One major moving part Experience (Proven Technology) 7 + years of maintenance free operation Over 500,000 combined cycles No safety incidents

Some of Our Customers

Thank You
and

What can we do for you?