WALCHANDNAGAR INDUSTRIES

LTD. PUNE
PROJECT:

EMERGENCY D.G. SIZING CALCULATION

Document No. 64205-EL- 4-011

REV
02

900 TPD JUD CEMENT PVT.

LTD. MEGHALAYA.

DATE
PREP
CHKD
APPD

PREP. BY: ARVEE ELECTRICALS &

ENGINEERS PVT. LTD. PUNE

17.11.2007
KVW
HRS
AGD

1.0

GENERAL

1.1

The intent of this document is to cover the basis and calculations for sizing of
D. G. Set proposed for Emergency Power supply

2.0

for the installation.

BASIS & ASSUMPTIONS

Following

are

the

basis

and

assumptions

made while sizing the

D.G. set to be

used for Emergency power supply to the plant,

2.1

For calculating the load on D.G. Set, Motor and Load List Rev. 8 dated 31.10.2007 of WIL
is taken as reference.

2.2

The motor efficiencies and power factor are taken from Data sheets published by Siemens
for Energy Saving motors class EFF2.

2.3

Design Ambient has been considered as 40C, Humidity 98%, Altitude <1000m, Seismic
Zone V.

2.4

For the motor loads, load factors considered are given in attached load list when
operating on Emergency Power D.G. set,

2.5

Power factor of the system will be maintained at 0.95 with the help of Power Factor
Correction capacitors.

2.6

Starting current of motor equipped

with VVF drive will be 2.5 times & With GRR 3 times

the rated current. For DOL starting method it will be 7.2 times.
2.7

Only operating load has been considered for D. G. Set sizing calculation & standby load is
not considered as per MOM dated 03/01/2007 Point NO.7.1.2.

Page 1 of 3

EMERGENCY D.G. SIZING CALCULATION

WALCHANDNAGAR INDUSTRIES
LTD. PUNE
PROJECT:

900 TPD JUD CEMENT PVT.

LTD. MEGHALAYA.

PREP. BY: ARVEE ELECTRICALS &

ENGINEERS PVT. LTD. PUNE

3.0
3.1
3.2

Document No. 64205-EL- 4-011

REV
02
DATE
PREP
CHKD
APPD

17.11.2007
KVW
HRS
AGD

EMERGENCY POWER D.G. SET SIZING CALCULATION

Tag. No.
Connected Load in KW to be operated on

D. G.

D.G. Set (As per Attached load list Column

581.19 KW

3.3
3.4
3.5

No.7)
Load factors Considered
Power Factor of operating load
Total Operating Load in KVA / KW (As per

As per attached load list

As per attached load list
601 KVA / 506.87 KW

3.6

attached load list column No. 12)

Additional Spare Capacity for future use to

3.7
3.8

be considered @ 20%
Nearest standard rating
Rating of largest motor connected on

601 x 1.20 = 721.2 say 722 KVA

750 KVA
75KW

3.9

D. G set
Rated KVA of largest motor connected on
D. G set (As per attached load list column No.

93 KVA

3.10

13)
Operating Load in KVA / KW for largest motor

3.11

(From attached load list column No. 13 )

Load on D. G set at the time of starting

79 KVA /67.68 KW
506.87 67.68 = 439.19 KW / 522

largest motor when all other operating i. e.

KVA

(Point 3.5 - 3.10)

3.12

Power Factor of system with capacitors in

3.13

circuit when starting last motor cos1

Ratio of starting current to rated current of
motor with DOL Starting

0.95

7.2
Page 2 of 3

EMERGENCY D.G. SIZING CALCULATION

WALCHANDNAGAR INDUSTRIES
LTD. PUNE
PROJECT:

Document No. 64205-EL- 4-011

REV
02

900 TPD JUD CEMENT PVT.

LTD. MEGHALAYA.

DATE
PREP
CHKD
APPD

PREP. BY: ARVEE ELECTRICALS &

ENGINEERS PVT. LTD. PUNE

3.14

Starting power requirement of largest motor

3.15

Power factor of motor at the time of starting

17.11.2007
KVW
HRS
AGD

93 x 7.2 = 669.6 KVA

0.3

cos 2
3.16

Total power requirement from D. G. Set at

522 18.19 + 669.6 72.54

3.16.1

the time of starting largest motor

Total power requirement from D. G set at the

= 1061.60 49.04 KVA

1062 KVA

3.16.2

time of starting last motor

Power Factor of load on D. G set when

0.655

3.16.3
3.17

starting largest motor cosr

Sin r
Momentary load on D. G. Set

3.18

starting of largest motor

Power demand from Engine while starting of

1062 / 750 = 1.416

(Standing Load + Starting Load)

75 KW motor (Point 3.11 + 3.14)

(439.19 + 669.6 X 0.3)

0.755
during

439.19+200.7=639.89 KW
As against Capacity of Engine 664 KW
shall be confirmed by WIL from DG
3.18

Set Manufacturer.
The rating of D.G. Set required for Emergency Power supply

shall be 750

KVA and shall comply with following requirements,

a.

The D. G. Set shall be able to start motor of 75 KW rating with DOL Starting
having starting current of 7.2 times the rated current when the D.G. Set is
loaded at standing load of 522 KVA / 439.19 KW (Point No. 3.11), same shall be get
it confirmed by the M/S WIL from DG Set Manufacturer.

Page 3 of 3