Professional Documents
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Speed Switches
Coil Terminals (Each Side) Speed Adjusting Screws (Each Side) Contact Block Assembly Terminals (Each Side)
Bulletin 808 Base Mounting With Cover Removed and Lockout Cover Sectioned to Show Interior
TABLE OF CONTENTS
Description
Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Technical Data Theory of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Typical Control Circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ambient Temperature Range . . . . . . . . . . . . . . . . . . . . . . . . . . Lockout Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shaft Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Typical Torque and Temperature Rise . . . . . . . . . . . . . . . . . . . Contact Rating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Contact Wiring Configurations . . . . . . . . . . . . . . . . . . . . . . . . .
Page
14-2 14-3 14-3 14-3 14-4 14-4 14-4 14-4 14-4 14-4 14-4 14-4
Description
Ordering Information How to Order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Catalog Number Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . Factory Set Speed Switches . . . . . . . . . . . . . . . . . . . . . . . . . . Speed Switches Style J Low Speed Switches, N.O. Contacts . . . . . . . . . . Style K Low Speed Switches, N.C. Contacts . . . . . . . . . . Style M High Speed Switches, N.O. Contacts . . . . . . . . . Style R High Speed Switches, N.C. Contacts . . . . . . . . . . Modifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Page
14-5 14-5 14-5 14-6 14-6 14-7 14-7 14-8 14-8 14-9
Reference Information UL and CSA Numbers page 14-8. Conversion Factors Catalog page Important-2. Enclosure information Catalog page Important-8.
14-1
Bulletin 808
Speed Switches
Product Overview Description
Bulletin 808 Speed Switches are pilot devices used for detecting speed or direction of rotation. Allen-Bradley Bulletin 808 Speed Switches use magnetic coupling rather than mechanical coupling, which can wear, or hydraulic coupling, that can leak. Speed switches are supplied as standard with a sealed outboard bearing and an additional external seal. The external seal reduces the effects of contaminants and increases the life of the device. These switches feature easy speed setting adjustments. Bulletin 808 Speed Switches are used in many types of applications. They can be used with automatic starters arranged for plugging duty on squirrel cage motors. They can be used to sequence conveyor systems where one conveyor must be in motion before additional conveyors are started. The switch can indicate the direction of movement of a conveyor by monitoring the rotation of a suitably driven shaft. Speed switches can also be used with fans and pumps to verify shaft rotation and direction, and can determine if belts or couplings break. Speed Switches are not designed to sense shaft speeds below 15 RPM, and will not sense zero shaft speed. Bulletin 808 Speed Switches, when wired for plugging applications, achieve zero speed by employing the millisecond decay of the electromagnetic fields of the Style J D Normally open contacts D 1200 RPM maximum shaft speed D Type 1, 4 & 13, and 7 & 9 D Variety of mounting arrangements D Optional lockout solenoid D 15 to 80 RPM adjustment range for contact operation
Type 1, 4 & 13
reversing starter and motor. Changing the ratio of the driven shaft to the speed switch shaft using, for example, a larger pulley on the drive shaft and smaller on the speed switch shaft can enable the device to sense a lower shaft speed as the switch will be driven at a higher speed.
Applications
D Machine Tools D Large Conveyors D Punch Presses D Material Lift Over/Under Speed D Fan Rotation D Pump Operation Style K D Normally closed contacts D 1200 RPM maximum shaft speed D Type 1, 4 & 13, and 7 & 9 D Variety of mounting arrangements D Optional lockout solenoid D 15 to 80 RPM adjustment range for contact operation
Type 7 & 9
14-2
Bulletin 808
Speed Switches
Technical Data Theory of Operation
When the shaft of a speed switch is rotated, a magnetic induction linkage operates a contact. One contact is provided for clockwise operation, and one contact for counterclockwise operation. See Figure 1 for a simplified view of the operating mechanism of a Speed Switch with normally open contacts. Operation of a device with normally closed contacts is similar. When the shaft (1) rotates, the field of the magnet (2) induces eddy currents in the copper cup (3). These currents produce an electromagnetic torque proportional to the shaft speed, which produces a rotational torque on the cup in the same direction as the shaft rotation. The cup engages a contact operating lever (4) to activate the contacts. As the shaft speed increases, the operating torque will also increase. When the torque has increased enough to overcome an opposing adjustable spring force (5), the moveable contact (6) is forced against the stationary contact (7). The contacts close and will remain closed as the shaft speed increases to its normal value. Similarly, as the shaft speed is decreased, a speed is reached where the spring force again exceeds the operating torque and the contacts return to their normal position. As the shaft speed increases, the contact set speed (the speed at which the contacts operate) will be at a higher RPM than the speed where the contacts reset (return to their normal position) on decreasing RPM. The difference in these contact operating values is called the differential.
tactor or starter is energized and the motor is plugged. When the motor speed decreases to the preset speed setting of the speed switch, the contact opens and drops out the reverse contactor. Conveyor Sequencing circuit shown in Figure 2 is a control circuit for conveyor sequencing. Operation is as follows: Pushing START energizes coil M1 to start the first conveyor and closes the normally open contact. When the first conveyor reaches the preset speed set-
ting of the speed switch, the speed switch contact closes, energizing coil M2 to start the second conveyor. Pushing STOP drops out coils M1 and M2, stopping the conveyors. Anti-Plugging circuit shown in Figure 2 is a typical anti-plugging control circuit. The circuit is used where damage would result from a sudden reversal of power. Bulletin 808 contacts keep the reverse circuit open until the motor has coasted to a preset speed.
FORWARD PLUGGING
R F OLs
L2
FORWARD
L1 Stop
CONVEYOR SEQUENCING
Start M1 For. M2 Rev. M1 OLs OLs
L2
L1 Rev. Stop
ANTI-PLUGGING
For. Rev. For. F R R F F R OLs
L2
14-3
Bulletin 808
Speed Switches
Technical Data Lockout Solenoid
In some applications, an accidental turn of the shaft may close the Bulletin 808 contacts that jog or start the motor. To guard against this, the Bulletin 808 can be equipped with a lockout solenoid, which mechanically restrains the contacts from operating unless the lockout coil is energized. This feature is available factory mounted or in kit form. To order Lockout Solenoid, see page 14-8.
Installation
For greatest accuracy, the Bulletin 808 shaft should be driven at the highest available speed within its maximum operating speed. It is recommended that the continuous driven speed be at least two times the speed at which the contacts are set to operate. This will provide the torque to hold the contacts in the desired position, reducing false contact operation under severe shock and vibration. The driven speed can be higher than the adjustable range speed, but must not exceed the maximum shaft operating speed. There must be a positive coupling between the Bulletin 808 and machine. A rigid coupling should not be used. However, flexible couplings are recommended and available from local Power Transmission Equipment Distributors. Gears, chains, or timing belts can be used if it is not possible to mount a flexible coupling. A V belt is not recommended for plugging applications.
Adjustment
The contact operating speed is easily adjusted with two external adjustment screws, one for each set of contacts. After the speed switch has reached normal operating temperature, the screw is turned to adjust the contact operating speed. Changes in inertia (WR2) of moving equipment may require readjustment of the set points.
Mounting
The Type 1, 4 & 13 enclosure is available in three types of mounting brackets. They are base mounting, 3-point flange mounting and 4-point flange mounting. These devices are also available without mounting bracket for direct mounting. The Type 7 & 9 enclosure is available with base mounting only. Mounting brackets can be assembled at the factory, or ordered separately as accessories.
Shaft Loading
If the radial and axial shaft loading values are exceeded, shortened bearing life may result. The maximum values are listed in the Maximum Shaft Loading table below. In speed sensing or direction of motion applications, a timing belt may be used. A V belt is not recommended. Proper belt tension must be maintained to keep slippage at a minimum.
Amperes
Make 30 15 7.5 6 Break 3.00 1.50 0.75 0.6
Voltamperes
Make 3600 3600 3600 3600 Break 360 360 360 360
Maximum Voltage
115 125 115-125 230 250 230-250
Ampere
0 12 0.12 0.08
14-4
Bulletin 808
Speed Switches
Ordering Information Ordering Bulletin 808 Speed Switches
When ordering Bulletin 808 Speed Switches, select a catalog number for the device that meets your application requirements. If modifications are required, add the appropriate modification suffix codes to the catalog number. Accessories are ordered as separate catalog numbers. Note: Lockout solenoid can be ordered as a factory installed modification or as an accessory in kit form, see page 14-8.
How to Order
Step 1: Basic Device Select a catalog number for the basic device. . . . . . . . . . . . . . . . . . See pages 14-6 and 14-7. Step 2: Modifications If required, add the appropriate modification suffix code(s) to the catalog number of the basic device. . . . . . . . . See page 14-8. Step 3: Accessories If required, order accessories as separate catalog numbers. . . . . See page 14-8. Step 4: Factory Options Factory set speed switches. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . See page 14-5. (See below.)
808 K
LA1
W5
Bulletin Number
Modification to basic device selected from Modifications table. (Optional. See page 14-8.)
Lockout Solenoid Modification selected from Modifications table. (Optional. See page 14-8.) Mounting Arrangements: 1 = Base 2 = 3-Point Flange 3 = 4-Point Flange 4 = Direct Mounting (Less Bracket)
REF: Set to open (or close) at ______ RPM on increasing (or decreasing) speed.
14-5
Bulletin 808
Speed Switches
Style J and K Low Speed Switches
+
The continuous driven speed should be at least two times the speed at which the contacts are set to operate. This driven speed can be higher than the range indicated, but must not exceed the maximum shaft operating speed. For direct mounting or with mounting accessory bracket. When mounting speed switch with the adjusting screws in a vertical plane, rather than the standard horizontal plane, the minimum adjustable speed is 20 RPM.
14-6
Bulletin 808
Speed Switches
Style M and R High Speed Switches
The continuous driven speed should be at least two times the speed at which the contacts are set to operate. This driven speed can be higher than the range indicated, but must not exceed the maximum shaft operating speed. For direct mounting or with mounting accessory bracket.
14-7
Bulletin 808
Speed Switches
Modifications and Accessories Ordering Modifications
Modifications are ordered by adding the appropriate modification suffix code to the catalog number of the basic device. Add suffix codes to the catalog number in descending order.
Modifications
Lockout Solenoid Description applications, In some a lications, an accidental turn of the shaft may close the contacts and jog or start the motor. To guard against this, Bulletin 808 S Speed d Switches S i h can b be equipped i d with i hal lockout k solenoid, l id which hi h mechanically restrains the contacts from operating until the lockout coil is energized energized. To order, o erating order select a suffix code to identify the operating voltage and frequency of the lockout coil. Add the suffix code to the catalog number before any other modifications. Speed Switch without External Shaft Bearing Seal Description The external bearing seal can be omitted at the factory if it causes mechanical mounting interference. Omitting the external seal will increase the usable shaft length from 1.05 (26.7 mm) to 1.38 (35 mm) permitting mounting the speed switch directly to an end bell housing. To order device without the external seal, add suffix code W5 to the end of the catalog number after all other modifications. Speed Switch with Bottom Conduit Opening Description In addition to the standard conduit openings on each side, an additional opening at the bottom can be supplied. To order, add Suffix Code X1 to the basic catalog number. Note: Not available for Type 7 & 9 enclosures. Coil Voltage AC
24 110/120 208 220/240 440/480 550/600
Hertz
60 50/60 60 50/60 50/60 50/60
Suffix Code
W5
Suffix Code X1
Ordering Accessories
Accessories are ordered as separate catalog numbers. Select the appropriate accessories from the tables below.
Accessories
Replacement Bearing Seal
Catalog Number 808-N5 8
Lockout Solenoid Kit Description To order a Lockout Solenoid Kit, add the appropriate lockout solenoid suffix code (see Lockout Solenoid table under Modifications) to Catalog Number 808-N . Example: to order a Lockout Solenoid Kit for a device operating at 110/120V AC, 50/60 Hz, the complete Catalog Number is 808-NLA1.
Catalog Number 808-N (Catalog number must include a lockout solenoid suffix code.) 8
CSA
File Number LR11924 (Haz. Loc.) LR1234 Class 3218-02 3211-03
Bulletin 808
14-8
Bulletin 808
Speed Switches
Dimension Drawings Listed by Enclosure Type Approximate Dimensions and Shipping Weights
Dimensions in inches (millimeters). Dimensions are not intended to be used for manufacturing purposes.
Type 1, 4, & 13
3.03 (77) Dia. 0.31 (7.9) R. 0.19 (4.8) Outside Adjustment #10-32 Hex. Socket Head Adjusting Screw
Figure 1
45 3.88 (98.4) 2.81 (71.4)
1.72 (43.6)
1.05 (26.6)
0.5 (12.7)
3.88 (98.4)
0.19 (4.8)
Without With Lockout Solenoid Lockout Solenoid 808-J4 3.44 808-J4L 808-K4 (87.3) 808-K4L 808-M4 808-M4L 808-R4 1.06 808-R4L
(27)
1 (25.4) Length Of Flat Keyway For #605 Woodruff Key #10-32 Tap 4 Holes Equally Spaced 0.69 (17.5) Deep +.000 0.6250 .001 Dia. 3.031 (76.99) 3.5 (88.9) 4.91 (124.6) 0.5 -NPT Dia. Pipe Tap (12.7) (Both Sides) 0.5 -NPT Dia. Pipe Tap (12.7) (When Specified)
Figure 2
1.88 (47.6)
2.19 (55.6)
0.88 (22.2)
0.25 (6.4)
0.38 (9.5) 0.25 (0.64) Dia. Pin (Removable Locating Pins) 0.5 (12.7)
If lockout solenoid is used, see dotted portion of Figure 1 for dimensions. If speed switch is without the external shaft bearing seal (suffix W5), this dimension would be 1-3/8 (34.9). Bulletin 808 Speed Switches with a suffix X1 added to the catalog number are equipped with a 1/2 (12.7) pipe tap in the center of the enclosure bottom on the same center line as the pipe tap at the side.
14-9
Bulletin 808
Speed Switches
Dimension Drawings Listed by Enclosure Type Approximate Dimensions and Shipping Weights
Dimensions in inches (millimeters). Dimensions are not intended to be used for manufacturing purposes. Figure 3
4.25 (108) 1.19 (30.2) 3.72 (94.5)
30
30
Figure 4
3.88 (98.4)
0.5 (12.7) R.
1 (25.4)
5.25 (133.4) 2.63 (66.7)
Approximate Shipping Weights Without lockout solenoid 6 lbs. With lockout solenoid 7-1/2 lbs.
If lockout solenoid is used, see dotted portion of Figure 1 (on previous page) for dimensions.
Type 7 & 9
Figure 5
0.84 (21.4)
3.19 (80.9) External Adjusting Screws Keyway For #605 Woodruff Key 0.63 (15.9) 0.5 (12.7) Pipe Plug 1.13 (28.6)
3.19 (80.9)
Base Mounting
7.94 (201.6)
Catalog Number
Without Lockout Solenoid 808-J17 808-K17 808-M17 808-R17 With Lockout Solenoid 808-J17L 808-K17L 808-M17L 808-R17L
0.590 (15)
2 (50.8)
Approximate Shipping Weights Without lockout solenoid 10 lbs. With lockout solenoid 11-1/2 lbs.
1.17 (27) 0.5 (12.7) 1.66 (42.1) 4.81 (122.2) 6.63 (168.3) 0.91 (23) 2.75 (69.8)
0.25 (6.4) Dia. Pin 0.88 (22.2) 2.88 (73) 5.75 (146) 3.31 (84.1) 6.63 (168.3) 0.88 (22.2)
0.25 (6.4)
1/ -14 NPT Dia. Pipe Tap 2
(When Specified)
14-10