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Courtesy of Steven Engineering, Inc.
230 Ryan Way, South San Francisco, CA, 94080-6370 Main Office: (650) 588-9200 Outside Local Area: (800) 258-9200 www.stevenengineering.com
ABB AC Drives
No motor is too small to be controlled.
ACS 100 AC Drives
for speed control of 0.5 to 3.0 HP AC motors
Control Made Easy

Courtesy of Steven Engineering, Inc. 230 Ryan Way, South San Francisco, CA, 94080-6370 Main Office: (650) 588-9200 Outside Local Area: (800) 258-9200 www.stevenengineering.com
ABBs small AC drive

The ACS 100 drive is designed to offer a costefficient and easy-to-use solution for controlling small AC motors for 0.5 - 3.0 HP, 200 V - 240 V. The energy and maintenance savings associated with ABB AC Drives technology is now available for even the smallest of motors. The ACS 100 features: Optimal speed for every process condition Smooth, stepless speed control Decrease of wear on the motor and mechanical system Low service and maintenance costs Increased productivity Pay-back time as short as a few months The driving force behind the ACS 100 drive concept is to cut production costs and thus increase profit. The best way to achieve this is to enhance efficiency at every stage of the manufacturing process - from design and engineering to installation and maintenance.
Wall mounting for traditional installations Flange mounting for higher packing density Panel connector Separated power terminals for improved EMC Power inputs
Write
Read Parameters can easily be copied from drive to drive using a single,detachable control panel.
Cost-saving solutions Versatile I/O provides start and stop

functions: 2-wire, 3-wire, injection braking, DC-hold etc. Scaling of analog input signals Motor thermal protection PNP or NPN type PLC connection without extra relays Control panel for parameter copying from drive to drive
Flexible mounting
To take into account the different needs of end users, panel builders and OEMs, the compact ACS 100 offers three different ways of mounting: traditional wall mounting, time saving DIN-rail mounting, and flange mounting.
Less downtime, more profit

Simple drive construction together with fully digital design increases the reliability of the drive system. Other features which increase process and equipment reliability include: Output short-circuit protection Output ground-fault protection Output and motor I2t overload protection Analog input signal loss protection Programmable output frequency limit Programmable output current limit Power-loss ride-through
Versatile I/O terminals DIN-rail fittings for simple and fast mounting Configuration switch S1 Natural cooling for increased reliability and low noise
Motor outputs
EMC compliant
Status indicator
The ACS 100 conforms to the European Union ElectroMagnetic Compatibility directive - a requirement for sales abroad. CE marking ensures worldwide acceptance.
ACS 100 Technical Data

Input Connection Voltage: 1 phase and 3 phase, 200 to 240 V 10 % Frequency: 50 or 60 Hz Fundamental power factor: approximately 0.98 Motor Connection Voltage: 3 phase, from 0 to UIN; UMAX at field weakening point Frequency: 0 to 250 Hz* Continuous load capacity (constant torque at maximum ambient temperature of 40 C: ACS 100 rated current I2 Overload capacity at maximum ambient temperature of 40 oC): - constant torque: 1.5 I2, for one minute every ten minutes - constant torque: 1.25 I2, for two minutes every ten minutes Nominal motor frequency: 50 to 250 Hz* Nominal motor voltage: 200 to 240 V Switching frequency:* - standard 4 kHz - low noise 8 kHz Acceleration time: 0.1 to 1800 s Deceleration time: 0.1 to 1800 s Control Connections One programmable analogue input: fref - voltage signal: 0 (2) to 10 V, 190 k single ended - current signal: 0 (4) to 20 mA, 500 single ended - potentiometer reference: 10 V 2 % max. 10 mA, (1 k - R - 10 k) - response time: - 40 ms - resolution: 0.1 % - accuracy: 1 % Auxiliary voltage: 12 V DC, max. 100 mA Three digital inputs - 12 V DC, PNP and NPN logic - 2-wire, 3-wire or alternative - response time: - 10 ms Fault relay: - switching voltage: 12 V DC, 8 A 30 V DC, 0.5 A 12 to 250 V AC, 8 A - maximum switching AC power 2000 VA - continuous current: 10 mA to 8 A Protection Overcurrent trip
Current regulation limit: 0.5 to 1.5 I2 Current I2t protection* Overvoltage trip Undervoltage trip Overtemperature limit: 90 / 95 C, heatsink I/O terminals: short-circuit protected Auxiliary voltage: short-circuit protected Earth-fault protection: protects the ACS 100 in case of earth-fault at motor output Output short-circuit protection Input phase loss (3-phase units only) Power-loss ride-through Motor overload protection Environmental limits Ambient operating temperature: - output current = I 2, fswitch = 4 kHz: 0 to 40 C - output current = 0.8 I2, fswitch = 4 kHz: 0 to 50 C - output current = 0.9 I2, fswitch = 8 kHz: 0 to 40 C - output current = I 2, fswitch = 8 kHz: 0 to 30 C Enclosure Protection degree: IP 20, NEMA 1 Color: NCS 1502-Y, RAL 9002, PMS 420 C Product conformity Low Voltage Directive 73 / 23 / EEC with amendments EMC Directive 89 / 336 / EEC with amendments Quality system ISO 9001 Without the control panel, the following values can be set in the base unit: 1. 50 Hz nominal frequency, standard 2-wire configuration, acceleration and deceleration time 2. 60 Hz nominal frequency, 3-wire configuration, acceleration and deceleration time Accessories Control panel ACS 100 - PAN Extension cable ACS 100 - EXT * These values can be set using the optional control panel.
ACS 100 ratings, mounting and dimensions

Standard ratings, ambient temperature 40 C

Rated motor power Rated output current I2 Rated current 3~ I2(A) 2.2 3.0 4.3 5.9 7.0 9.0 2.2 3.0 4.3 5.9 7.0 9.0 Maximum current* 3~ Imax (A) 3.3 4.5 6.5 8.9 10.5 13.5 3.3 4.5 6.5 8.9 10.5 13.5 ACS 101-K75-1 ACS 101-1K1-1 ACS 101-1K6-1 ACS 101-2K1-1 ACS 101-2K7-1 ACS 101-4K1-1 ACS 103-K75-1 ACS 103-1K1-1 ACS 103-1K6-1 ACS 103-2K1-1 ACS 103-2K7-1 ACS 103-4K1-1 Type designation Rated input current I1 1 phase I, 1~ (A) 6.9 9.0 10.8 14.8 18.2 22.0 3 phase I, 3~ (A) 3.2 4.2 5.3 7.2 8.9 12.0 A/1.98 B/2.64 B/2.64 C/4.84 C/4.84 D/5.94 A/1.76 B/2.42 B/2.42 C/4.40 C/4.40 D/5.50 Frame size/ Weight [lbs]
PN (HP) 200 to 240 V, 1 phase input 50/60 Hz 0.5 0.75 1.0 1.5 2.0 3.0 0.5 0.75 1.0 1.5 2.0 3.0 ( * 1 min/10 min)
200 to 240 V, 3 phase input 50/60 Hz
Mounting
DIN-rail mounting
Flange mounting
Wall mounting
In addition to traditional wall mounting and time saving DIN-rail mounting, the ACS 100 offers the added feature of flange mounting. This way the heat sink can be placed outside the cabinet. The natural cooling system increases the drives reliability.
Dimensions
9.65"
8.59" 5.57" 5.75"
8.98" 3.15" 8.27" 6.89" 3.15" 5.43" 3.15" 3.15"
Frame A
Frame B
Frame C
Frame D
ABB Industrial Systems Inc. Drive Operations 16250 W. Glendale Drive New Berlin, WI 53151 USA Telephone Telefax (414) 785-3416 (800) 243-0696 (414) 785-0397
ACS100-US-01 3AUA489002B3913
ACS140
ACS 140 Main Feature Summary
2 Analog Inputs 5 Digital Inputs 1 Analog Output 2 Relay Outputs Start into a spinning motor Pre-magnetizing Macro 7 Preset Speeds DC Injection Braking Modbus Serial Communication Power-Loss Ride-Through No Cooling Fan PID Control Standard Digital Operator Panel CE Marking UL and CUL
ACS 140 Options:
Operator Panel Remote Cable RFI Input Filters Drive Tools programming software Dynamic Braking Units RS 232/485 Adapter
Capable of starting into a rotating motor, the ACS 140 is a practical choice for many building automation applications such as air handlers. The built-in PID-control keeps variables such as temperature, pressure, or humidity under control. The ACS 140 is also perfectly suited for office and commercial environments because of its low acoustical noise.
For material handling and packaging applications where precise positioning of goods is essential, the ACS 140s high repeatability is a clear advantage. The seven pre-set speeds make it easy to change speeds when switching to a different size, weight or type of material. The ACS 140 is also easily integrated with any existing control logic since the drive is compatible with both negative and positive control logic. Continuous processes, such as pumps and mixers, require a very reliable drive. For these applications, the ACS 140 is an excellent choice. For applications requiring a stand alone drive, an optional NEMA 1 enclosure kit is now available.
Designed for optimum flexibility

The ACS 140 has several features which help cut installation and start-up time. The control panel has a parameter copy function which permits the user to easily copy parameters from drive to drive. The panels clear menu structure has both short and long menus for easy configuration.
Flexible application macros
Easy integration
The ACS 140 is one of the most durable AC drives on the market which, together with its multiple mounting possibilities, makes it very easy to apply to your most demanding applications. The drives design has the added flexibility of not requiring positive/negative conversion logic by accepting both PNP or NPN inputs. Together with the digital and analog inputs built-in galvanic isolation, installation cost can be reduced.
Modbus Serial communication
In addition to local control through the panel, the ACS 140 can also be remotely controlled by an external device. Modbus serial communication capability makes the ACS 140 adaptable to applications where centralized control is required.
Multiple mounting possibilities

Besides traditional wall mounting, the ACS 140 offers a built-in DIN-rail mount as well as flange mounting, where the heat sink can be placed outside the cabinet. An optional NEMA 1 enclosure kit is available for mounting the ACS140 in a more protected environment. Because of its optimized cooling design, the drives can be mounted adjacent to each other without the traditional space required for heat dissipation thus saving valuable panel space.
The ACS 140 has several pre-set application macros to make start-up quick and simple. With a change of just a single variable, all macro-specific parameters are automatically set and all the control terminals are automatically configured. Factory application macro is intended for applications where control is normally provided by an external device. It provides a general purpose I/ O configuration. Individual macros for both 50 Hz and 60 Hz power supplies make it simple to set-up the ACS 140 for European or North American applications. The ABB Standard (typical in Europe) and the 3-wire (typical in North America) application macros are for general purpose use and offer two additional pre-set speeds compared to the Factory macro. Alternate application macro provides two digital inputs for start forward and start reverse operation. Two preset speeds are also provided as well as selection between two distinct accelleration and decelleration ramps. Motor Operated Potentiometer application macro provides a cost-effective interface for PLCs to control start/stop and adjust the speed of the drive using digital inputs. Hand/Auto application macro offers an I/Oconfiguration typically used in HVAC applications. PID-control application macro is intended for use with closed loop systems that control variables such as pressure or flow. Premagnetize application macro enables the drive to start very quickly by eliminating the delay needed to build up flux in the motor. It can also be configured to provide DC injection braking at start or stop.
ACS 140 Product Line
Frame A
Frame B
Frame C
Frame D
Factory parameter values:

9905 Motor nom volt 9907 Motor nom freq 9908 Motor nom speed 1001 Ext 1 commands 1002 Ext 2 commands 1003 Direction 1101 Keypad ref sel 1102 Ext1/Ext2 sel 1103 Ext1 ref1 select 230/460 V 60 Hz 1750 rpm 2 (DI1,2) 0 (not sel) 3 (request) 1 (ref 1) 6 (ext1) 1 (AI1) 1105 Ext ref1 max 1106 Ext ref2 select 1201 Const speed sel 1503 AO content max 1601 Run enable 2008 Maximum freq 2105 Pregmagn sel 2201 Acc/Dec 1/2 sel 60 Hz 0 (keypad) 3 (DI3) 60 Hz 0 (not sel) 60 Hz 0 (not sel) 5 (DI5)
Write
Read
Parameters can easily be copied from drive to drive using a single, detachable control panel. Other ACS 140 accessories include an extension cable kit, RFI filters and braking units.
An example: Factory Application Macro This macro is intended for applications where a control panel is not required. For more information, please see the ACS 140 Programming Guide. Input signals Start, stop and direction (DI1,2) Analog reference (AI1) Constant speed 1 (DI3) Accel/Decel 1/2 selection (DI5) Output signals Analog output AO: Frequency Relay output 1: Fault Relay output 2: Running
Control Terminals 1 2 3 4 5 6 7 8 9 10 1 1 12 13 14 15 16 17 18 19 SCR AI 1 AGND 10 V AI 2 AGND AO AGND +12 V DCOM DI 1 DI 2 DI 3 DI 4 DI 5 DO 1A DO 1B DO 2A DO 2B
Separated power terminals for improved EMC
Wall mounting for traditional installations Flange mounting for higher packing density Control Panel Connector
Power inputs DIN-rail for simple and fast mounting Jumper for selecting current or voltage input Extensive I/O: 2 AI, 5 DI, 2 RO
Function External reference 1; 010 V <=> 060 Hz Reference voltage 10 VDC Not used Output frequency 020 mA <=> 060 Hz +12 VDC Start/Stop. Activate to start the ACS 140. Fwd/Rev. Activate to reverse direction of rotation. Constant speed 1. Default: 5Hz Jumper to term 10 for 60 Hz power supply Accel/Decel 1/2 selection. Close for Acc/Dec 2. Defaults: 5 s (Acc/Dec 1), 60 s (Acc/Dec 2) Relay output 1 Fault: open Relay output 2 Running: closed
Status indicator Natural cooling for increased reliability and low noise Motor outputs
Low power AC drive selection

0.5 - 3.0 HP (240 V) and 1.0 - 3.0 HP (380480 V) More than 1 analog input
ACS 141
More than 3 digital inputs More than 1 relay output None of the above
ACS 101
240 V 1 phase
ACS 103
240 V 3 phase 380 V 3 phase 480 V 3 phase
Refer to the ratings table for the specific product codes for each nominal motor power.
ACS 143
Analog output
ACS 140 technical data

Input Power Voltage: - 1 phase and 3 phase, 200 to 240 V 10 % - 3 phase, 380 to 480 V 10 % Frequency: 50 or 60 Hz Fundamental power factor: approximately 0.98 Motor Connection Voltage: 3 phase, from 0 to Vline - Vmax at field weakening point Frequency: 0 to 250 Hz Continuous load capacity (constant torque at maximum ambient temperature of 40 C): - ACS 140 rated current I2 Overload capacity (at maximum ambient temperature of 40 C): - constant torque: 1.5 I2 for one minute in every ten minutes - constant torque: 1.25 I2 for two minutes in every ten minutes Nominal motor frequency: 50 to 250 Hz Nominal motor voltage: - 200 to 240 V - 380 to 480 V Switching frequency: - standard: 4 kHz - low noise: 8 kHz Acceleration time: 0.1 to 1800 s Deceleration time: 0.1 to 1800 s Control Connections Two programmable analog inputs: - voltage signal: 0 (2) to 10 V, 190 kohm single ended - current signal: 0 (4) to 20 mA, 500 ohm single ended - potentiometer reference: 10 V 2 % max. 10mA, 1 kohm R 10 kohm - response time: 60 ms - resolution: 0.1 % - accuracy: 1 % One programmable analog output: - 0 (4) to 20 mA, load < 500 ohm Auxiliary voltage: 12 V DC, max 100 mA Five programmable digital inputs: - 12 VDC, PNP and NPN logic ( internal power supply) - 24 VDC, PNP and NPN logic (external power supply) - input impedance: 1.5 kohm - response time: <8 ms Two programmable relay outputs: - switching voltage: 12 to 250 V AC / 30 V DC - continuous current: 10 mA to 2 A Serial communication for panel or external control: - Modbus protocol Programmable Features Seven application macros for easy configuration: - Factory - ABB Standard - 3-Wire - Alternate - Motor Operated Potentiometer - Hand-Auto - PID Control - Pre-magnetizing
Output current and frequency limit Two acceleration ramps Two deceleration ramps PID control Flying start Seven pre-set speeds Two jump frequencies IR compensation Protection Overcurrent Current regulation limit: 0.5 to 1.5 I2 Current I2t protection Overvoltage Undervoltage Overtemperature: limit 90 / 95 C, heatsink I/O terminal: short circuit protection Auxiliary voltage: short circuit protection Ground-fault protection Output short circuit protection Input phase loss (3-phase units only) Power-loss ride-through Motor overload protection Stall protection Serial communication error Loss of AI signal Environmental Limits Ambient operating temperature: - output current = I2, fswitch = 4 k Hz: 0 to 40 C - output current = 0.8 I2, fswitch = 4 k Hz: 0 to 50 C - output current = 0.9 I2, fswitch = 8 k Hz: 0 to 40 C - output current = I2, fswitch = 8 k Hz: 0 to 30 C Installation altitude: - output current = I2: 0 to 1000 m - output current derated 1% for every 100 m above 1000 m to a maximum 2000 m Relative humidity: less than 95 % (non-condensing) Enclosure Protection degree: IP 20 - Protected Chassis Color: NCS 1502-Y, RAL 9002, PMS 420 C Product Conformity - Low Voltage Directive 73/23/EEC with amendments - EMC Directive 89/336/EEC with amendments - Quality system ISO 9001 - UL, Canadian UL and CSA Accessories - Panel remote mounting cable and gasket kit - RFI input filters - Dynamic Braking units - RS 232/485 Adapter ABB Drive Tools - ACS 140 is supported by PC software packages such as Drives Window and Drives Window Light
ACS 140 ratings, mounting and frame sizes

Standard ratings, ambient temperature 40 C

Rated motor power PN (HP) 200 to 240 V, 1 phase input 50/60 Hz 0.5 0.75 1.0 1.5 2.0 3.0 0.5 0.75 1.0 1.5 2.0 3.0 1.0 1.5 2.0 3.0 Rated output current I2 Rated current Max current 3~ 3~ I 2(A) I max(A) 2.2 3.0 4.3 5.9 7.0 9.0 2.2 3.0 4.3 5.9 7.0 9.0 2.0 2.8 3.6 4.9 3.3 4.5 6.5 8.9 10.5 13.5 3.3 4.5 6.5 8.9 10.5 13.5 3.0 4.2 5.4 7.4 ACS 141-K75-1 ACS 141-1K1-1 ACS 141-1K6-1 ACS 141-2K1-1 ACS 141-2K7-1 ACS 141-4K1-1 ACS 143-K75-1 ACS 143-1K1-1 ACS 143-1K6-1 ACS 143-2K1-1 ACS 143-2K7-1 ACS 143-4K1-1 ACS 143-1K6-3 ACS 143-2K1-3 ACS 143-2K7-3 ACS 143-4K1-3 Type designation
Rated input current I1 1 phase I, 1~ (A) 6.9 9.0 10.8 14.8 18.2 22.0 3 phase I, 3~ (A) 3.2 4.2 5.3 7.2 8.9 12.0 2.7 4.0 5.1 6.4
Frame size H1 A B B C C D A B B C C D B B C D 4.96 4.96 4.96 7.80 7.80 8.86 4.96 4.96 4.96 7.80 7.80 8.86 4.96 4.96 7.80 8.86
Dimensions (See Drawing Below) H2 5.35 5.35 5.35 8.19 8.19 9.25 5.35 5.35 5.35 8.19 8.19 9.25 5.35 5.35 8.19 9.25 H3 5.75 5.75 5.75 8.59 8.59 9.65 5.75 5.75 5.75 8.59 8.59 9.65 5.75 5.75 8.59 9.65 D1 4.17 4.17 4.17 4.17 4.17 4.45 4.17 4.17 4.17 4.17 4.17 4.45 4.17 4.17 4.17 4.45 D2 1.26 2.72 2.72 4.10 4.10 4.53 1.26 2.72 2.72 4.10 4.10 4.53 2.72 2.72 4.10 4.53
Weight
1~ 1.98 2.64 2.64 4.84 4.84 5.94 1.98 2.64 2.64 4.84 4.84 5.94 2.64 2.64 4.84 5.94
3~ 1.76 2.42 2.42 4.40 4.40 5.50 1.76 2.42 2.42 4.40 4.40 5.50 2.42 2.42 4.40 5.50
Mounting Options
2.28
D2
D1
H3
DIN-rail mounting Flange mounting Wall mounting
H2
H1
In addition to traditional wall mounting and space saving DIN-rail mounting, the ACS 140 offers the added feature of flange mounting. When used in this configuration, the drives heat sink is placed outside the cabinet, significantly reducing the enclosures volume. The use of natural convection cooling increases the drives reliability and allows greater mounting density.
3.15
D1 + D2
NEW! NEMA 1 Enclosure

The ACS 100 and ACS 140 NEMA 1 Enclosure Kit provides a NEMA 1 housing for the ACS 100 and ACS 140 IP 20 protected chassis units. The NEMA 1 enclosure kit consists of a metal back plate with a conduit plate and a plastic cover. The drives heatsink is flange mounted to the back plate, placing the heatsink fins outside the enclosure. The assembled NEMA 1 drive unit can be mounted to a vertical surface using a DIN rail or the mounting holes and slots in the heatsink.
2.68
ABB AC DRIVES
ACS 400 Adjustable Speed AC Drives
for advanced speed control of 3 to 50 Hp induction motors
ACS 400 AC Drive

The standard has just been raised
The ACS 400 drive combines a sophisticated microprocessor with an advanced IGBT power switching technology to deliver the highest performance control of AC motors. Its extensive library of preprogrammed application macros maximizes convenience and minimizes start-up time. This drive can handle the most demanding industrial applications in an efficient, dependable, and economic manner.
Features of the ACS 400 Drive include:

Standard, versatile software Numerous fieldbus modules for serial communications Universal alphanumeric interface that speaks in plain English phrases, greatly simplifying set-up, operation, and fault diagnosis. An extensive library of pre-programmed application macros UL, CUL and CE approved
Easily Integrated:
No need for input device conversion logic Galvanically isolated I/O Standard, 3-wire and alternative control connections Space-saving bookshelf design
ACS 400 Technical Data

Input connection Voltage: 3-phase 200 to 480 V 10%, permitted tolerance Frequency: 4863 Hz 2 Hz Standard control connection 2 programmable analog inputs (1 voltage signal, 1 current signal) 5 programmable digital inputs 1 programmable analog output 2 programmable relay outputs Dynamic braking RFI filters Drive Windows Software DDCS fiber optic link Fieldbus Adaptor Modules: DeviceNet, Modbus Plus, Interbus-S, Profibus Protection Overcurrent Ground fault Overtemperature (heatsink) Auxiliary voltage short circuit protection Motor overload ( I UL508C approved Overvoltage Undervoltage Microprocessor fault Motor stall
2
Output connection Voltage: Frequency: 0 to max 0 to 250 Hz
t)
Options
Environmental limits Ambient operating temperature: 0 to 40 C Enclosure NEMA 1, NEMA 12
Dimensions
W W1 H H1 H2 D Weight
R1 inches mm 4.92 125 3.86 98 12.99 330 12.52 318 11.81 300 8.23 209 12.76 lb 5.8 kg
R2 inches 4.92 3.86 16.93 16.42 15.75 8.70 19.8 lb Mm 125 98 430 417 400 221 9.0 kg inches 7.99 6.3 21.46 20.79 19.69 9.72 40.7 lb
R3 mm 203 160 21.46 528 500 247 18.5 kg Inches 7.99 6.30 25.04 24.37 23.62 11.02 59.4 lb
R4 mm 203 160 636 619 600 280 27.0 kg
ABB Industrial Products 16250 W. Glendale Drive New Berlin, WI 53151 USA Telephone (414) 875-3416 (800) 243-0696 (414) 785-0397 Telefax
ACS400-US-00 3AUA489002B5007 R0101 Rev.A Effective: 11/1/98 Supersedes: None
Specifications
Input Connection
Voltage (VIN):........................................................................... 3 phase, 200 ... 240 +/-10% permitted tolerance 3 phase, 380 ... 480 +/-10% permitted tolerance Frequency: .............................................................. 48... 63 Hz Power factor: For fundamental ................................................ ~ 0.98
Motor Connection
Output voltage: ........................................................................ 3 0 to VIN (Vmax at field weakening point) Output frequency:.................................................................... 0 to 250 Hz Frequency resolution:.............................................................. 0.01 Hz Digital 10 bit - analog input 1 & 2 Switching frequency fs: ........................................... 4.0 or 8.0 kHz Continuous output current: Variable torque: ....................................................... Rated IN(Nominal rated current, Variable Torque) Overload Capacity: Variable torque: ....................................................... 1.1 x IN, for 1 min every 10 min Field weakening point: ............................................................ 30 to 250 Hz Acceleration time:.................................................................... 0.1 to 1800 sec. Deceleration time: ................................................................... 0.1 to 1800 sec. Enclosure: ............................................................................... NEMA 1, NEMA 12 Environmental limits: Ambient operating temperature (fs=4 kHz): Constant torque NEMA 1 & NEMA 12: ................... 32 to 104F (0 to 40C) Variable torque NEMA 1 & NEMA 12:..................... 32 to 104F (0 to 40C) Storage temperature: .............................................. -4 to +158F (-20 to +70C) Cooling method: ...................................................... Integral fan(s) Relative humidity:.................................................... max 95%, no condensation allowed Altitude: max ........................................................... 3300 ft. (1000 m) above sea level (100% load) 1% derating every 330 ft. above 3300 ft. Agency Approval: .................................................................... UL , Canadian UL and CE
External Control Connections

Two programmable Analog Inputs: Voltage reference: ................................................... 0 to 10 V, 200k ohm single ended Current reference: ................................................... 0 to 20 mA, 250 ohms single ended Potentiometer:......................................................... 10 VDC, 10 mA (1K to 10K ohms) Auxiliary voltage: ..................................................................... +24 VDC, max 250 mA Five Programmable Digital Inputs: .......................................... 24 VDC Response delay: ..................................................... <8ms One Programmable Analog Output:........................................ 0 (4) to 20 mA, 500 ohm Two Programmable Relay (Form C) Outputs: Max switching voltage ............................................. 300 VDC/250 VAC Max switching current ............................................. 8 A/24 VDC, 0.4 A/250 VDC Max switching power............................................... 2000 VA/250 VAC Max continuous current........................................... 2A Response delay: ..................................................... <10ms Protections: Overcurrent trip limit:............................................... 3.5 x IN instantaneous Slow current regulation limit: ................................... 1.5 x IN (RMS) max. Input power phase loss ........................................... Protected Overvoltage trip limit: .............................................. 1.35 x VR Undervoltage trip limit: ............................................ 0.65 x VN Overtemperature (heatsink): ................................... +203F (+95C) Auxiliary voltage: ..................................................... Short Circuit Protected Ground fault: ........................................................... Protected Microprocessor fault:............................................... Protected Motor stall protection............................................... Protected Motor overtemperature protection (I2t).................... Protected Specifications are subject to change without notice. Consult factory when specifications are critical.
Submittal ACS400-US-07 3AUA489002B4321 R0101 Rev A 3
Effective: 7/1/99 Supersedes: None
General Type Code Description

Field: 1 AC 2 S 3 401 4 6 5 011 6 3 7 2
Description of the Type Code fields Field 1: AC = AC Drive Field 2: S= Industrial Drive Field 3: Product Family and Enclosure Type 401 = Wall mounted (ACS 401) Field 4: Operator, Documentation, Firmware 6 = ACS-PAN-A, English, Standard Field 5: Rated Output Power See rating tables Field 6: Voltage Rating 1 = 200 240 VAC 3 = 380 480 VAC Field 7: Enclosure Rating 2 = NEMA 1 5 = NEMA 12
Standard Products 200 - 230 VAC Models

NEMA 1 (IP22) Type Codes
ACS401600612 ACS401600912 ACS401601112 ACS401601612 ACS401602012 ACS401603012 ACS401604112
Normal Use (10% overload capacity)

IN (A) 11.6 15.3 23.0 30.0 38.0 59.0 72.0 PN (kW) 2.2 4.0 5.5 7.5 11 15 18.5 PN (HP) 3 5 7.5 10 15 20 25
Frame Size
R1 R2 R3 R4

ACS401600615 ACS401600915 ACS401601115 ACS401601615 ACS401602015 ACS401603015 ACS401604115

IN (A) 11.6 15.3 23.0 30.0 38.0 59.0 72.0 PN (kW) 2.2 4.0 5.5 7.5 11 15 18.5 PN (HP) 3 5 7.5 10 15 20 25
Frame Size
R1 R2 R3 R4
380 - 480 VAC Models

ACS401600432 ACS401600532 ACS401600632 ACS401600932 ACS401601132 ACS401601632 ACS401602032 ACS401602532 ACS401603032 ACS401604132 ACS402640032

IN (A) 6.6 8.8 11.6 15.3 23 30 38 44 59 72 480 PN (kW) 3.0 4.0 5.5 7.5 11 15 18.5 22 30 37 315 PN (HP) 3 5 7.5 10 15 20 25 30 40 50 400
Frame Size
R1
R2 R3 R4

ACS401600435 ACS401600535 ACS401600635 ACS401600935 ACS401601135 ACS401601635 ACS401602035 ACS401602535 ACS401603035 ACS401604135

IN (A) 6.6 8.8 11.6 15.3 23 30 38 44 59 72 PN (kW) 3.0 4.0 5.5 7.5 11 15 18.5 22 30 37 PN (HP) 3 5 7.5 10 15 20 25 30 40 50
Frame Size
R1
R2 R3 R4
Standard Features ACS 400 in Brief

The ACS 400 series is a microprocessor based Pulse Width Modulated (PWM) adjustable frequency AC drive. The ACS 400 drive takes advantage of sophisticated microprocessor control and advanced IGBT power switching technology to deliver high-performance control of AC motors for a wide range of applications. With drives ranging from 3 to 50HP, the ACS 400 series features a universal alphanumeric interface that speaks to the operator in plain English phrases, greatly simplifying set-up, operation, and fault diagnosis. The ACS 400 is also programmable in eleven other languages. Each ACS 400 drive comes equipped with an extensive library of pre-programmed application macros, which at a touch of a button, allow rapid configuration of inputs, outputs, and performance parameters for specific applications to maximize convenience and minimize start-up time.The ACS 400 series can handle the most demanding commercial applications in an efficient, dependable, and economic manner. Standard Features UL and cUL CE Marked 30 Character Multi-lingual Alphanumeric Display For: Output Frequency (Hz) Speed (RPM) Motor Current Calculated % Motor Torque Calculated Motor Power (kW) DC Bus Voltage Output Voltage Heatsink Temperature Elapsed Time Meter (resettable) kWh (resettable) and MWh Meter Parameter Set-Up Fault Text Warning Text Supervision Text RS-485 Communications (Modbus protocol standard) Two (2) Analog Inputs Five (5) Programmable Digital Inputs One (1) Programmable Analog Output Two (2) Programmable Digital Relay Outputs Adjustable Filters On Analog Inputs and Outputs Input Speed Signals Current 0(4)-20 mA Voltage 0(2)-10 VDC Accel/Decel Contacts RS-485 Communications Start/Stop 2 Wire (Dry Contact Closure) 3 Wire (Momentary Contacts) Application Of Input Power Analog input level Serial Communications All Control Inputs Isolated From Power, Control circuit grounded through 1 MOhm Protection Circuits Over Current Ground Fault Over Voltage Under Voltage Over Temperature Adaptable Electronic Motor Overload (I2t) Loss of Input Power Phase Two (2) Current Limit Circuits Automatic Electronic Reverse DC Injection Braking at start (programmable), anti-windmill protection Scalable Process Variable Display Auto Restart-Customer Selectable and Adjustable Two (2) sets of Independently Adjustable Accel and Decel Ramps Linear Or S Curve Accel/Decel Ramps Ramp Or Coast To A Stop Programmable Maximum Frequency To 250 Hz Integral Programmable PID Setpoint Controller Bumpless transfer, Hand to Auto and Auto to Hand Seven (7) Preset Speeds Two(2) Critical Frequency Lockout Bands V/Hz Shape Linear Squared Submittal ACS400-US-07 3AUA489002B4321 R0101 Rev A 7 Effective: 7/1/99 Supersedes: None
Start Functions Ramp Flying Start Automatic Torque Boost Automatic Torque Boost with Flying Start IR Compensation Automatic Extended Power Loss Ride Through (selectable) Line Reactor(s) Optional Features RFI Filters Drives Windows Software DDCS Link Fieldbus Adaptor Modules DeviceNettm Profibusl
Interbus-S
B Dimensions (in/mm)
Units with IP 21/NEMA 1 Enclosures
Figure 2
IP 21/NEMA 1 enclosures
Table 1 Dimensions of units with IP 21/NEMA 1 enclosures

Dimension Reference (in/mm) W W1 H H1 H2 D a b c Mass (lb/kg) Frame Size, IP21/NEMA 1 (See Paragraph S for frame size assignments of type codes) R1 4.92/125 3.86/98 12.99/330 12.52/318 11.81/300 8.23/209 0.217/5.5 0.394/10 0.217/5.5 12.76/5.8 R2 4.92/125 3.86/98 16.93/430 16.42/417 15.75/400 8.70/221 0.217/5.5 0.394/10 0.217/5.5 19.80/9.0 R3 7.99/203 3.86/98 21.46/545 20.79/528 19.69/500 9.72/247 0.256/6.5 0.512/13 0.256/6.5 40.70/18.5 R4 7.99/203 3.86/98 25.04/636 24.37/619 23.62/600 11.02/280 0.256/6.5 0.512/13 0.256/6.5 59.40/27
ACS 400 Users Manual
Units with IP 54/NEMA 12 Enclosures

The IP 54/NEMA 12 protection class has a different outer plastic cover. The IP 54/NEMA 12 enclosure uses the same internal plastic shell as the IP21 enclosure, but an internal fan is added to improve cooling. This structure increases the dimensions compared to the IP 21 enclosure, but does not require a de-rating.
Figure 3
IP 54/NEMA 12 enclosures
Table 2 Dimensions of units with IP 54/NEMA 12 enclosures.

Dimension Reference (in/mm) W W1 H H1 H2 D a b c Weight (lb/kg) Frame Size, IP54/NEMA 12 (See Paragraph S for frame size assignments of type codes) R1 8.46/215 3.86/98 17.72/450 12.52/318 12.49/330 9.49/241 0.217/5.5 0.394/10 0.217/5.5 12.76/5.8 R2 8.46/215 3.86/98 21.65/550 16.42/417 16.93/430 9.96/253 0.217/5.5 0.394/10 0.217/5.5 19.80/9.0 R3 10.12/257 3.86/98 25.28/642 20.79/528 21.46/545 10.98/279 0.256/6.5 0.512/13 0.256/6.5 40.70/18.5 R4 10.12/257 3.86/98 29.21/742 24.37/619 25.04/636 12.28/312 0.256/6.5 0.512/13 0.256/6.5 61.60/28
ACS 400 Users Manual
ABB AC Drives
ACS 400 Adjustable Speed AC Drives

for advanced speed control of 3 to 50 Hp induction motors
ACS 400 NEMA Type 4 AC Drive

The standard has just been raised
The ACS 400 NEMA Type 4 drive combines a sophisticated microprocessor with an advanced IGBT power switching technology in a NEMA Type 4 enclosure. Its extensive library of pre-programmed application macros maximizes convenience and minimizes start-up time. This drive can handle the most demanding applications in an efficient, dependable, and economic manner.
Features include:
NEMA 4 Type 4 Sealed Enclosure Withstands High Pressure Power Washers Precise Motor Control for Constant or Variable Torque Loads An extensive library of pre-programmed application macros UL, CUL approved and CE marked
Easily Integrated:
Standard, 2-wire and alternative control connections On-board PID set-point controller On-board power supply capable of loop powering transducers Sleep and wake-up functions Space-saving bookshelf design
ABB Automation Inc.
ACS 400 NEMA Type 4 Technical Data

Input connection
Voltage Rating: 3-phase 208 to 480 V 10%, continuous 208 to 480 V +30% / -35%, 2 sec. Frequency: 4863 Hz 2 Hz Output connection Voltage: Frequency: 0 to max 0 to 250 Hz (Default = 60Hz) Options RFI Filters Drive Windows Software DDCS Fiber Optic Link Fieldbus Adaptor Modules: Interbus S, ProfiBus, DeviceNet, Modbus Plus Protection Overcurrent Ground fault Input phase loss Overtemperature (heatsink) Auxiliary voltage short circuit protection Motor overload ( I 2 t ) UL508C approved Overvoltage (+30% of rated) Undervoltage (-35% of rated) Microprocessor fault Motor stall Serial communication fault
Environmental limits Ambient operating temperature: 0 to 40 C Enclosure Sizes: NEMA 4 (no derating)
Standard control connection 2 programmable analog inputs (selectable voltage or current) 5 programmable digital inputs 1 programmable analog output 2 programmable relay outputs RS 485 port (default = ModBus)
Dimension Reference (in / mm) W W1 H H1 D Mass (lb / kg) R1 8.43 / 214 3.86 / 98 18.22 / 463 12.52 / 318 9.43 / 240 12.8 / 5.8
Frame Size, NEMA Type 4 R2 8.43 / 214 3.86 / 98 22.08 / 561 16.42 / 417 8.71 / 221 19.8 / 9 R3 10.09 / 256 3.86 / 98 26.03 / 661 20.79 / 528 11.00 / 280 40.8 / 18.5 R4 10.09 / 256 3.86 / 98 29.95 / 761 24.38 / 619 12.20 / 310 59.5 / 27
ACS400N4-US-00 3AUA489002B5857 R0101 Rev. A Effective: 5/10/00 Supersedes: None
ABB Automation Inc. Drives & Power Products Group 16250 West Glendale Drive New Berlin, WI 53213 USA Telephone: Fax: (262) 785-3416 (800) 752-0696 (262) 785-0397
ABB AC Drives
ACS 600 AC Drives for speed and torque control of 3 to 4000 HP (2.2 to 3000 kW) induction motors
ABBs ACS 600 AC Drives achieve the ultimate in AC motor control performance
Thanks to Direct Torque Control (DTC) technology, the ACS 600 performs precise speed and torque control of standard squirrel cage motors - without the added cost and inconvenience of pulse encoder feedback. In fact, DTC has brought about fundamental changes to the way in which a motor can be controlled, so that now, in any application, the overall effectiveness of a drive is limited by the performance of the motor - not the drive.
G G G G
Motor starting torque up to 200 %with heavy duty rating Accurate open loop torque control Torque step rise time typically less than 5 ms Speed regulation typically 0.1 % to 0.5 % of nominal
speed without encoder feedback
A broad product line to meet diverse needs

The ACS 600 product family includes models to suit virtually any application or operating environment, with a complete selection of voltage, power and enclosure ratings, combined with highly flexible control and communications capabilities.
No challenge too simple or too demanding

ACS 600 AC Drives meet the needs of any application - from the simplest to the most critical and highly demanding.
G G G G
Pumps - centrifugal, positive displacement, metering. Fans - forced draft, induced draft,centrifugal, axial. Mixers. Conveyors, bottling lines, palletizers and other materials handling applications. Lifts, elevators, cranes, hoists. Winders - films, paper, wire. Extruders - melt pumps, pelletizers.
G G
G Centrifuges. G
Technical data
Input Power Voltage Frequency Output Power Voltage Frequency 3 phase, 380to 690 V 10 % permitted tolerance 48 to 63 Hz 3 phase, from 0 to applied incoming supply voltage 0 to 3.2*fFWP 0 to 40 C
Expanded versatility
The ACS 600 series provides a selection of readymade application macros and a wide range of fully programmable inputs and outputs. Should your application require distributed or high resolution control signals, analog and digital extension modules can be added. Optional modules mount on standard DIN rails and connect via a high speed fiber optic link. Fieldbus adapter modules are available for all the common fieldbus standards including Modbus, Modbus Plus, DeviceNet, Profibus, ABB MasterField Bus, Interbus-S and others.
Environmental limits Ambient temperature
Enclosure classes Chassis (IP 00), NEMA 1 (IP 21) and NEMA 12 (IP 54) Standard control connections G 3 programmable differential analog inputs (1 voltage signal, 2 current signals) G 6 programmable digital inputs G 2 programmable analog outputs (current signals) G 3 programmable digital outputs (form C relays) Optional analog and digital extension modules can be added as well as a wide range of fieldbus adapters. Protection Overcurrent, short circuit, ground fault, input phase loss, output phase loss, motor overload ( I 2t ), overvoltage, undervoltage, overtemperature, motor stall. Application macros The ACS 600 features a selection of built-in, pre-programmed application macros for configuration of inputs, outputs and parameters as well as signal processing. These include:
G FACTORY SETTING for basic industrial applications
ACS600-US-00
G HAND/AUTO CONTROL for local and remote operation G PID CONTROL for closed loop processes G TORQUE CONTROL for processes where torque control is required
ABB Drives & Power Products 16250 W. Glendale Drive New Berlin, WI 53151 USA Telephone (414) 785-3416 (800) 752-0696 Telefax (414) 785-0397
G SEQUENCE CONTROL for repetitive cycles G USER MACRO 1 & 2 for users own parameter settings G OPTIONAL Lead - Follower for load sharing
3AUA489002B1450 R0001 REV C Specifications subject to change without notice
4/1/99
General Part Number Description Type Code: A C S 6 0 - Input Bridge 0 = 6 Pulse 2 = 12 Pulse (2xR9, 2xR9 only) Enclosure Type 1 = Wall mounted (ACS 601) 4 = Module (ACS 604) 7 = Std cabinet (ACS 607) Rated output power in kVA (approx.) Supply voltage 3 = 380/400/415 VAC 2 = 208/230/240 VAC 4 = 380/400/415/440/460/480/500 VAC 5 = 380/400/415/440/460/480/500 VAC (2xR8 & 2xR9 only) 6 = 525/550/575/600/660/690 VAC Option # 1 (ACS 601 only) 0 = None * = Option # 1 included Option # 2 (ACS 607 only) 0 = None * = Option # 2 included Option # 3 (ACS 607 only) 0 = None * = Option # 3 included Software version B = Standard Software (3-wire start) w/(English, French, Spanish, Portuguese) M = Lead Follower Macro L = Lead Follower Macro (2-wire start) w/(English, French, Spanish, Portuguese) C = Standard Software (2-wire start) w/(English, German, Italian, Dutch) D = Standard Software (2-wire start) w/(English, Danish, Finnish, Swedish) E = Standard Software (2-wire start) w/(English, French, Spanish, Portuguese) H = Pump, Fan, Control (R2 - R9 only) Control Panel 0 = None (See Control Panel Options for ACS 604) 1 = CDP 311 Control Panel included 4 = Customer I/O Terminal Block (ACS 607; R7 to 2xR9) 5 = Option 1 and 4 Enclosure class 0 = IP 00 (chassis) A = IP 21 (TYPE 1; ACS 607, R7 - R9) 2 = IP 22 (TYPE 1; ACS 601, R2 - R7, ACS 607, 2xR8 - 2xR9) 4 = IP 42 (meets and exceeds TYPE 1 filtered; for ACS 607 drives only) 5 = IP 54 (TYPE 12) 6 = IP 00 With Conformal Coated Circuit Boards (ACS 604, R8 - R9) 7 = IP 22 With Conformal Coated Circuit Boards (ACS 601, R7) 9 = IP 54 With Conformal Coated Circuit Boards (ACS 601, R2 - R6, ACS 607 R7 - 2xR9) (NOTE: Not all enclosure classes available in all units.) Line input and protection options 0 = Standard options (ACS 607 only disconnect switch, fuses) * = Line contactor and Coast stop devices Starter for Auxiliary Motor Fan (ACS 607 only, voltage same as the unit U 1) 0 = None * = Starter included External filters 0 = CE with EMC filters (Internal R2-R7 and 607; not for 690 VAC) 3 = Output dv/dt filters and option 0 - AC S 607 only (not for 690 VAC ) 5 = Output dv/dt filters and option 9 - AC S 607 only 8 = No CE, no EMC filters, U S conduit, (ACS 607 only, 115 VAC transformer secondary; compliant with NFPA 90) 9 = CE low voltage, machine directive; No EMC (ACS 607 only, secondary of all transformers 220 VAC) Braking chopper and Cabling Direction 0 = No Brake Chopper - Bottom Entry / Bottom Exit (BE/BE) 1 = Brake Chopper (BE/BE) 3 = Input Power Top Entry / Output Power Bottom Exit (ACS 607 only) 4 = Input / Output Power Top Entry/Exit (ACS 607; R7 to R9 only) 5 = Option 1 and 3 6 = Option 1 and 4 Other options 0 = None
Effective 2/15/99 Supersedes 12/21/98
Submittal ACS600-US-07 33
STANDARD PRODUCTS
ACS 601 Type 1 240VAC

Normal Use (10 % overload capacity) Heavy-duty Use (50 % overload capacity)
TYPE 1 (IP 22) without fuses ACS ACS ACS ACS ACS ACS ACS ACS ACS ACS ACS ACS ACS ACS ACS 601-0003-2-000B1200800 601-0005-2-000B1200800 601-0006-2-000B1200800 601-0009-2-000B1200800 601-0011-2-000B1200800 601-0016-2-000B1200800 601-0020-2-000B1200800 601-0025-2-000B1200800 601-0030-2-000B1200800 601-0040-2-000B1200800 601-0050-2-000B1200800 601-0060-2-000B1200800 601-0070-2-000B1200800 601-0080-2-000B1200800 601-0100-2-000B1200800
[A] 7.8 8.6 3 11 12.1 5 15 16.5 6 18 19.8 9 25 28 11 32 35 16 48 53 20 60 66 25 75 83 30 88 97 40 114 125 50 143 157 60 178 187 70 211 232 80 248 300 100
I2N [A]
I2Nmax
1/10min
SN [kVA]
PN [kW]
1.1 1.5 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 45 55 75
[A] 1.5 5 7.5 2 7.8 11.7 3 11 17 5 15 23 7.5 18 27 10 25 38 15 32 48 20 48 72 25 60 90 30 75 113 40 88 132 50 114 171 60 143 215 75 178 255 100 192 317
PN [HP]
I2hd [A]
I2hdmax I2hdmax
1/10min 2/15s
[A] 10 15.6 22 30 36 50 64 96 120 150 176 228 286 340 422
Shd [kVA]
2 3 5 6 9 11 16 20 25 30 40 50 60 70 80
Phd [kW]
0.8 1.1 1.5 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 45 55
Phd [HP]
1 1.5 2 3 5 7.5 10 15 20 25 30 40 50 60 75
Frame Type R2
R3 R4 R5
R6 R7

TYPE 12 (IP 54) without fuses ACS ACS ACS ACS ACS ACS ACS ACS ACS ACS ACS ACS ACS ACS ACS 601-0003-2-000B1500800 601-0005-2-000B1500800 601-0006-2-000B1500800 601-0009-2-000B1500800 601-0011-2-000B1500800 601-0016-2-000B1500800 601-0020-2-000B1500800 601-0025-2-000B1500800 601-0030-2-000B1500800 601-0040-2-000B1500800 601-0050-2-000B1500800 601-0060-2-000B1500800 601-0070-2-000B1500800 601-0080-2-000B1500800 601-0100-2-000B1500800
[A] 7.8 8.6 3 11 12.1 5 15 16.5 6 18 19.8 9 25 28 11 32 35 16 48 53 20 60 66 25 75 83 30 88 97 40 114 125 50 143 157 60 178 187 70 211 232 80 248 300 100
I2N [A]
I2Nmax
1/10min
SN [kVA]
PN [kW]
1.1 1.5 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 45 55 75
[A] 1.5 5 7.5 2 7.8 11.7 3 11 17 5 15 23 7.5 18 27 10 25 38 15 32 48 20 48 72 25 60 90 30 75 113 40 88 132 50 114 171 60 143 215 75 178 255 100 192 317
PN [HP]
I2hd [A]
I2hdmax I2hdmax
1/10min 2/15s
[A] 10 15.6 22 30 36 50 64 96 120 150 176 228 286 340 422
Shd [kVA]
2 3 5 6 9 11 16 20 25 30 40 50 60 70 80
Phd [kW]
0.8 1.1 1.5 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 45 55
Phd [HP]
1 1.5 2 3 5 7.5 10 15 20 25 30 40 50 60 75
Frame Type R2
R3 R4 R5
R6 R7
STANDARD PRODUCTS

TYPE 1 (IP 22) without fuses ACS 601-0005-3-000B1200800 ACS 601-0006-3-000B1200800 ACS 601-0009-3-000B1200800 ACS 601-0011-3-000B1200800 ACS 601-0016-3-000B1200800 ACS 601-0020-3-000B1200800 ACS 601-0025-3-000B1200800 ACS 601-0030-3-000B1200800 ACS 601-0040-3-000B1200800 ACS 601-0050-3-000B1200800 ACS 601-0060-3-000B1200800 ACS 601-0070-3-000B1200800 ACS 601-0100-3-000B1200900 ACS 601-0120-3-000B1200900
[A] 7.6 8.4 5 11 12 6 15 17 9 18 20 11 24 26 16 32 35 20 41 45 25 47 52 30 62 68 40 76 84 50 89 98 60 112 123 70 147 162 100 178 196 120
I2N [A]
I2Nmax
1/10min
SN [kVA]
PN [kW]
[A] 3 3 6.2 9.3 4 5 7.6 11 5.5 7.5 11 17 7.5 10 15 23 11 15 18 27 15 20 24 36 18.5 25 32 48 22 30 41 62 30 40 47 71 37 50 62 93 45 60 76 114 55 75 89 134 75 100 112 168 90 125 147 221
PN [HP]
I2hd [A]
I2hdmax I2hdmax
1/10min 2/15s
[A] 12.4 15.2 22 30 36 48 64 82 94 124 152 178 224 294
Shd [kVA]
4 5 6 9 11 16 20 25 30 40 50 60 70 100
Phd [kW]
Phd [HP]
Frame Type R2
2.2 3 3 3 4 5 5.5 7.5 7.5 10 11 15 15 20 18.5 25 22 30 30 40 37 50 45 60 55 75 75 100
R3 R4 R5
R6 R7

TYPE 12 (IP 54) without fuses ACS 601-0005-3-000B1500800 ACS 601-0006-3-000B1500800 ACS 601-0009-3-000B1500800 ACS 601-0011-3-000B1500800 ACS 601-0016-3-000B1500800 ACS 601-0020-3-000B1500800 ACS 601-0025-3-000B1500800 ACS 601-0030-3-000B1500800 ACS 601-0040-3-000B1500800 ACS 601-0050-3-000B1500800 ACS 601-0060-3-000B1500800 ACS 601-0070-3-000B1500800
[A] 7.6 8.4 11 12 15 17 18 20 24 26 32 35 41 45 47 52 62 68 76 84 89 98 112 123
I2N [A]
I2Nmax
1/10min
SN [kVA]
5 6 9 11 16 20 25 30 40 50 60 70
PN [kW]
3 4 5.5 7.5 11 15 18.5 22 30 37 45 55
PN [HP]
3 5 7.5 10 15 20 25 30 40 50 60 75
I2hd [A]
I2hdmax I2hdmax
1/10min 2/15s
[A] 6.2 9.3 7.6 11 11 17 15 23 18 27 24 36 32 48 41 62 47 71 62 93 76 114 89 134
[A] 12.4 15.2 22 30 36 48 64 82 94 124 152 178
Shd [kVA]
4 5 6 9 11 16 20 25 30 40 50 60
Phd [kW]
2.2 3 4 5.5 7.5 11 15 18.5 22 30 37 45
Phd [HP]
3 3 5 7.5 10 15 20 25 30 40 50 60
Frame Type R2
R3 R4 R5
R6
STANDARD PRODUCTS

TYPE 1 (IP 21) with fuses ACS 607-0100-3-000B5A00840 ACS 607-0120-3-000B5A00840 ACS 607-0140-3-000B5A00840 ACS 607-0170-3-000B5A00840 ACS 607-0210-3-000B5A00840 ACS 607-0260-3-000B5A00840 ACS 607-0320-3-000B5A00840 ACS 607-0400-3-000B5200900 ACS 607-0490-3-000B5200900 ACS 607-0610-3-000B5200900
I2N [A]
147 178 216 260 316 395 480 600 751 912
I2Nmax
1/10min
[A] 162 196 238 286 348 435 528 661 827 1003
SN [kVA]
100 120 140 170 210 260 320 400 490 610
PN [kW]
75 90 110 132 160 200 250 315 400 500
PN [HP]
100 125 150 200 250 300 350 400 500 600
I2hd [A]
112 147 178 216 260 316 395 494 600 751
I2hdmax I2hdmax
1/10min 2/15s
[A] 168 221 267 324 390 474 593 741 901 1127
[A] 224 294 356 432 520 632 790 988 1201 1502
Shd [kVA]
70 100 120 140 170 210 260 320 400 490
Phd [kW]
55 75 90 110 132 160 200 250 315 400
Phd [HP]
75 100 125 150 200 250 300 350 400 500
Frame Type R7 R8
R9 2xR8 2xR9

TYPE 12 (IP 54) with fuses ACS 607-0100-3-000B5500840 ACS 607-0120-3-000B5500840 ACS 607-0140-3-000B5500840 ACS 607-0170-3-000B5500840 ACS 607-0210-3-000B5500840 ACS 607-0260-3-000B5500840 ACS 607-0320-3-000B5500840 ACS 607-0400-3-000B5500900 ACS 607-0490-3-000B5500900 ACS 607-0610-3-000B5500900
I2N [A]
147 178 216 260 316 395 480 600 751 912
I2Nmax
1/10min
[A] 162 196 238 286 348 435 528 661 827 1003
SN [kVA]
100 120 140 170 210 260 320 400 490 610
PN [kW]
75 90 110 132 160 200 250 315 400 500
PN [HP]
100 125 150 200 250 300 350 400 500 600
I2hd [A]
112 147 178 216 260 316 395 494 600 751
I2hdmax I2hdmax
1/10min 2/15s
[A] 168 221 267 324 390 474 593 741 901 1127
[A] 224 294 356 432 520 632 790 988 1201 1502
Shd [kVA]
70 100 120 140 170 210 260 320 400 490
Phd [kW]
55 75 90 110 132 160 200 250 315 400
Phd [HP]
75 100 125 150 200 250 300 350 400 500
Frame Type R7 R8
R9 2xR8 2xR9
STANDARD PRODUCTS

TYPE 1 (IP 22) without fuses ACS 601-0006-4-000B1200800 ACS 601-0009-4-000B1200800 ACS 601-0011-4-000B1200800 ACS 601-0016-4-000B1200800 ACS 601-0020-4-000B1200800 ACS 601-0025-4-000B1200800 ACS 601-0030-4-000B1200800 ACS 601-0040-4-000B1200800 ACS 601-0050-4-000B1200800 ACS 601-0060-4-000B1200800 ACS 601-0070-4-000B1200800 ACS 601-0100-4-000B1200800 ACS 601-0120-4-000B1200900 ACS 601-0140-4-000B1200900
[A] 7.6 8.4 6 11 12 9 15 17 11 21 23 16 27 30 20 34 37 25 41 45 30 52 57 40 65 72 50 77 85 60 96 106 70 124 136 100 156 172 120 180 198 140
I2N [A]
I2Nmax
1/10min
SN [kVA]
PN [kW]
[A] 4 5 6.2 9.3 5.5 7.5 7.6 11 7.5 10 11 17 11 15 15 23 15 20 18 27 18.5 25 24 36 22 30 31 47 30 40 41 62 37 50 47 71 45 60 58 87 55 75 65 98 75 100 84 126 90 125 112 168 110 150 135 203
PN [HP]
I2hd [A]
I2hdmax I2hdmax
1/10min 2/15s
[A] 12.4 15.2 22 30 36 48 62 82 94 116 130 168 224 270
Shd [kVA]
5 6 9 11 16 20 25 30 40 50 60 70 100 120
Phd [kW]
Phd [HP]
Frame Type R2
3 3 4 5 5.5 7.5 7.5 10 11 10 15 15 18.5 20 22 30 30 30 37 40 45 50 55 60 75 75 90 100
R3 R4 R5
R6 R7

[A] 7.6 8.4 6 11 12 9 15 17 11 21 23 16 27 30 20 34 37 25 41 45 30 52 57 40 65 72 50 77 85 60 96 106 70 124 136 100
I2N [A]
I2Nmax
1/10min
SN [kVA]
PN [kW]
PN [HP]
I2hd [A]
I2hdmax I2hdmax
1/10min 2/15s
4 5 5.5 7.5 7.5 10 11 15 15 20 18.5 25 22 30 30 40 37 50 45 60 55 75 75 100
[A] 6.2 9.3 7.6 11 11 17 15 23 18 27 24 36 31 47 41 62 47 71 58 87 65 98 84 126
[A] 12.4 15.2 22 30 36 48 62 82 94 116 130 168
Shd [kVA]
5 6 9 11 16 20 25 30 40 50 60 70
Phd [kW]
3 4 5.5 7.5 11 15 18.5 22 30 37 45 55
Phd [HP]
3 5 7.5 10 10 15 20 30 30 40 50 60
Frame Type R2
R3 R4 R5
R6
STANDARD PRODUCTS

TYPE 1 (IP 21) with fuses ACS 607-0120-4-000B5A00840 ACS 607-0140-4-000B5A00840 ACS 607-0170-4-000B5A00840 ACS 607-0210-4-000B5A00840 ACS 607-0260-4-000B5A00840 ACS 607-0320-4-000B5A00840 ACS 607-0400-4-000B5A00840 ACS 607-0490-5-000B5200900 ACS 607-0610-5-000B5200900 ACS 607-0760-5-000B5200900
I2N [A]
156 180 216 260 316 414 480 570 694 874
I2Nmax
1/10min
[A] 172 198 237 286 348 455 528 627 764 961
SN [kVA]
120 140 170 210 260 320 400 490 610 760
PN [kW]
90 110 132 160 200 250 315 400 500 630
PN [HP]
125 150 150 200 250
I2hd [A]
I2hdmax I2hdmax
1/10min 2/15s
112 135 164 200 240 300/350 300 400 365 500 456 600 570 700 694
[A] 168 203 246 300 360 450 548 684 855 1041
[A] 224 270 328 400 480 600 730 912 1140 1388
Shd [kVA]
100 120 140 170 210 260 320 400 490 610
Phd [kW]
75 90 110 132 160 200 250 315 400 500
Phd [HP]
75 100 125 150 200 250 300 400 500 600
Frame Type R7 R8
R9 2xR8 2xR9

TYPE 12 (IP 54) with fuses ACS 607-0120-4-000B5500840 ACS 607-0140-4-000B5500840 ACS 607-0170-4-000B5500840 ACS 607-0210-4-000B5500840 ACS 607-0260-4-000B5500840 ACS 607-0320-4-000B5500840 ACS 607-0400-4-000B5500900 ACS 607-0490-5-000B5500900 ACS 607-0610-5-000B5500900 ACS 607-0760-5-000B5500900
I2N [A]
156 180 216 260 316 414 480 570 694 874
I2Nmax
1/10min
[A] 172 198 237 286 348 455 528 627 764 961
SN [kVA]
120 140 170 210 260 320 400 490 610 760
PN [kW]
90 110 132 160 200 250 315 400 500 630
PN [HP]
125 150 150 200 250
I2hd [A]
I2hdmax I2hdmax
1/10min 2/15s
112 135 164 200 240 300/350 300 400 365 500 456 600 570 700 694
[A] 168 203 246 300 360 450 548 684 855 1041
[A] 224 270 328 400 480 600 730 912 1140 1388
Shd [kVA]
100 120 140 170 210 260 320 400 490 610
Phd [kW]
75 90 110 132 160 200 250 315 400 500
Phd [HP]
75 100 125 150 200 250 300 400 500 600
Frame Type R7 R8
R9 2xR8 2xR9
STANDARD PRODUCTS

I2N [A]
7.6 11 15 20 25 28 36 44 52 65 88 105
I2Nmax
1/10min
[A] 11 12 17 22 28 31 40 48 57 72 97 116
SN [kVA]
9 11 16 20 25 30 40 50 60 70 100 120
PN [kW]
5.5 7.5 11 15 18.5 22 30 37 45 55 75 90
PN [HP]
7.5 10 15 20 25 30 40 50 60 75 100 125
I2hd [A]
6.2 7.6 11 15 20 25 28 36 44 52 65 88
I2hdmax I2hdmax
1/10min 2/15s
[A] 9 11 17 23 30 38 42 54 66 78 98 132
[A] 9 11 17 23 30 38 42 54 66 78 98 132
Shd [kVA]
6 9 11 16 20 25 30 40 50 60 70 100
Phd [kW]
4 5.5 7.5 11 15 18.5 22 30 37 45 55 75
Phd [HP]
5.0 7.5 10 15 20 25 30 40 50 60 75 100
Frame Type R3
R4 R5 R6 R7

TYPE 12 (IP 54) without fuses ACS 601-0009-6-000B1500900 ACS 601-0011-6-000B1500900 ACS 601-0016-6-000B1500900 ACS 601-0020-6-000B1500900 ACS 601-0025-6-000B1500900 ACS 601-0030-6-000B1500900 ACS 601-0040-6-000B1500900 ACS 601-0050-6-000B1500900 ACS 601-0060-6-000B1500900 ACS 601-0070-6-000B1500900
I2N [A]
7.6 11 15 20 25 28 36 44 52 65
I2Nmax
1/10min
[A] 11 12 17 22 28 31 40 48 57 72
SN [kVA]
9 11 16 20 25 30 40 50 60 70
PN [kW]
5.5 7.5 11 15 18.5 22 30 37 45 55
PN [HP]
7.5 10 15 20 25 30 40 50 60 75
I2hd [A]
6.2 7.6 11 15 20 25 28 36 44 52
I2hdmax I2hdmax
1/10min 2/15s
[A] 9 11 17 23 30 38 42 54 66 78
[A] 9 11 17 23 30 38 42 54 66 78
Shd [kVA]
6 9 11 16 20 25 30 40 50 60
Phd [kW]
4 5.5 7.5 11 15 18.5 22 30 37 45
Phd [HP]
5.0 7.5 10 15 20 25 30 40 50 60
Frame Type R3
R4 R5 R6
STANDARD PRODUCTS

TYPE 1 (IP 21) with fuses ACS 607-0100-6-000B5A00540 ACS 607-0120-6-000B5A00540 ACS 607-0140-6-000B5A00540 ACS 607-0170-6-000B5A00540 ACS 607-0210-6-000B5A00540 ACS 607-0260-6-000B5A00540 ACS 607-0320-6-000B5A00540 ACS 607-0400-6-000B5A00540 ACS 607-0490-6-000B5200500 ACS 607-0610-6-000B5200500 ACS 607-0760-6-000B5200500
I2N [A]
88 105 127 150 179 225 265 351 428 504 667
I2Nmax
1/10min
[A] 97 116 140 165 197 248 292 386 470 555 734
SN [kVA]
100 120 140 170 210 260 320 400 490 610 760
PN [kW]
75 90 110 132 160 200 250 315 400 500 630
PN [HP]
100 125 150 150 200 250 300 350 450 500 700
I2hd [A]
65 88 105 127 150 179 225 265 340 428 504
I2hdmax I2hdmax
1/10min 2/15s
[A] 98 132 158 191 225 269 338 398 511 642 756
[A] 130 176 210 254 300 358 450 530 681 856 1008
Shd [kVA]
70 100 120 140 170 210 260 320 400 490 610
Phd [kW]
55 90 90 110 132 160 200 250 315 400 500
Phd [HP]
75 100 125 150 150 200 250 300 350 450 500
Frame Type R7 R8
R9 2xR8 2xR9

TYPE 12 (IP 54) with fuses ACS 607-0100-6-000B5500540 ACS 607-0120-6-000B5500540 ACS 607-0140-6-000B5500540 ACS 607-0170-6-000B5500540 ACS 607-0210-6-000B5500540 ACS 607-0260-6-000B5500540 ACS 607-0320-6-000B5500540 ACS 607-0400-6-000B5500540 ACS 607-0490-6-000B5500500 ACS 607-0610-6-000B5500500 ACS 607-0760-6-000B5500500
I2N [A]
88 105 127 150 179 225 265 351 428 504 667
I2Nmax
1/10min
[A] 97 116 140 165 197 248 292 386 470 555 734
SN [kVA]
100 120 140 170 210 260 320 400 490 610 760
PN [kW]
75 90 110 132 160 200 250 315 400 500 630
PN [HP]
100 125 150 150 200 250 300 350 450 500 700
I2hd [A]
65 88 105 127 150 179 225 265 340 428 504
I2hdmax I2hdmax
1/10min 2/15s
[A] 98 132 158 191 225 269 338 398 511 642 756
[A] 130 176 210 254 300 358 450 530 681 856 1008
Shd [kVA]
70 100 120 140 170 210 260 320 400 490 610
Phd [kW]
55 90 90 110 132 160 200 250 315 400 500
Phd [HP]
75 100 125 150 150 200 250 300 350 450 500
Frame Type R7 R8
R9 2xR8 2xR9
ABB Industrial Systems, Inc. 16250 W. Glendale Drive New Berlin, WI 53151 Telephone: (414) 785-3416 (800) 752-0696 Fax: (414) 785-0397 Effective 2/15/99 Supersedes 12/21/98
3AUA489002B4971 R0101 REV D Submittal ACS600-US-07 40
ABB DC Drives
Digital DC Drive 20 to 820 A 230 to 500V, 3 Phase Regenerative and Non-regenerative

ABBs DCS 400 combines the important features for modern DC drive applications.
DCS 400
The smallest drive in its class...
Simple Operation
A commissioning wizard, accessed using either the control panel or a PC with DriveWindow Light software, simplifies handling of the drive and reduces your commissioning time. Pre-programmed application macros guarantee correct engineering and fast commissioning.
Modern Technology
Modern production techniques, combined with high quality components, ensure consistent reliability.
Smallest Drive in its Class

The DCS 400s compact design brings substantial savings to machine builders, allowing them to integrate more accessories within the same space.
Standard Features
Autotuning for Armature, Field and Speed controller Patented integrated field supply includes fuses and choke Two adjustable ramp generators Speed feedback via tach, encoder and EMF regulator External torque limitation Automatic field weakening Remote/Local control logic Automatic phase sequence detection Motor overload protection Configuration macros Jog function
...the smallest footprint in its class.
DCS 400 Control Panel

Removable control and display panel with text display for: Self-Guided commissioning Drive Control Parameter programming Fault detection Reference and feedback display Lockable operation
ABB Drives
Power Spectrum
2-Q, Non-regenerative Module Frame Size A1 Converter DCS401-0020 DCS401-0045 DCS401-0065 DCS401-0090 DCS401-0125 DCS401-0180 DCS401-0230 DCS401-0315 DCS401-0405 DCS401-0500 DCS401-0610 DCS401-0740 Continuous Armature IDC (A) 20 45 65 90 125 180 230 315 405 500 610 740 Continuous Armature IDC (A) 25 50 75 100 140 200 260 350 450 550 680 820 Field Current (A) 0.1 to 6
Technical Data
Converter Ratings
Rated Supply Voltage: 230 to 500V +/- 10% Input Voltage Phase: 3 Phase AC Rated Frequency: 50 or 60 Hz Dynamic Frequency Range: 45-65 Hz df/dt: 17%/sec DC Current: 20 to 820A Operating Limits Ambient Temperature: +5 to +40 C (-40 to 104 F) Storage Temperature: +5 to +55 C (-40 to 130 F) Relative Humidity: 95%, Non-condensing Enclosure Chassis: IP 00
A2 A3 A4
0.3 to 12 0.3 to 14 0.3 to 16
Standard I/O Connections

8 Digital Inputs 5 Digital Outputs 2 Analog Inputs 2 Analog Outputs 1 Tachometer Input 1 Encoder Input
4-Q, Regenerative Module Frame Size A1 Converter DCS402-0025 DCS402-0050 DCS402-0075 DCS402-0100 DCS402-0140 DCS402-0200 DCS402-0260 DCS402-0350 DCS402-0450 DCS402-0550 DCS402-0680 DCS402-0820 Field Current (A) 0.1 to 6
Protection
Speed Feedback Loss Overtemperature Overload Overspeed Armature Overcurrent Armature Overvoltage Armature Current Ripple Minimum Field Current Maximum Field Current Motor Stall The preceding technical data is valid at the time of printing. ABB reserves the right to subsequent alterations.
A2 A3 A4
0.3 to 12 0.3 to 14 0.3 to 16
A4
Dimensions
Module H A1 A2 A3 A4 310 310 400 580 MM D 200 270 310 345 W 270 270 270 270 H 12 /2
1
A3
Inches D 8 103/4 12 /2
1
W 103/4 103/4 103/4 103/4

DCS400-US-00 3AUA489002B5684 R0101 Rev. A Effective: 8/23/99 Supersedes: None
A2
121/2 15 /4
3
A1
23
133/4
ABB Drives & Power Products 16250 West Glendale Drive New Berlin, WI 53213 USA Telephone: Fax: (262) 785-3416 (800) 752-0696 (262) 785-0397
All trade names referenced are trademarks or registered trademarks of their respective companies
1999 ABB Drives and Power Products. All rights reserved.
DCE 400 plus

the complete drive DC Drive for regenerative or non-regenerative operation 20 to 260 A DC 230/460 V AC 3-phase
ALL IN ONE
EASY INSTALLATION
FAST COMMISSIONING
Standard Features

1/*6 >=IA@ BEA @ IKFF O E ? K@AI BKIAI = @ ?D . CKA1 JA >EJHAI BK ?JE ?= FAH=JE =?H I& EIIE E C =JKHA BEA @ KJE I K JEF AFH JA?JE 4A )KJ A CA AH=J H A ? @AH H 5FAA@BAA@>=? LE=J=?D ) =
=JE?BEA @MA= A E C
)FF E?=JE
5A B CKE@A@? )KJ JK E CB H=H IFAA@? JH
AH= @B KN
4=JA@DECD OB H-)5- .75PLUS )+? J=?J H PLUS 5A E? @K?J HBKIAI)+5E@A PLUS J H> MAHIJ=HJAH " $ !) PLUS 6H= IB H AHB HA A?JH E?IIKFF O=
LAHJAHB= ! "$8)+
@?
PLUS
AIE ABEJI=
ABB Automation
Power spectrum and ordering code of DCE 400 Complete drives

DCE 401 non-regenerative Converters (2-Q)
Converter type Continuous Armature Current IDC [A] 20 45 65 90 125 180 230 Field Current IF [A] 0.1...4 0.1...6 0.1...6 0.1...6 0.1...6 0.1...16 0.1...16 Weight
Technical Data of DCE 400 Complete drives

Converter Ratings Rated supply voltage: Rated frequency: DC current: Field voltage range: Operating Limits: Ambient temperature: Storage temperature: Relative humidity: Degree of protection:
[kg] 29 29 29 29 30 36 36
230/460 V AC 10%, 3-ph 50 Hz or 60 Hz 20...260 A DC 50...440 V DC +5 to +40C (40...104F) -40 to +55C (-40...130F) 5 to 95%, no condensation IP 00
DCE401.0020.000x DCE401.0045.000x DCE401.0065.000x DCE401.0090.000x DCE401.0125.000x DCE401.0180.000x DCE401.0230.000x
DCE 402 regenerative Converters (4-Q)

Converter type Continuous Armature Current IDC [A] 25 50 75 100 140 200 260 Field Current IF [A] 0.1...4 0.1...6 0.1...6 0.1...6 0.1...6 0.1...16 0.1...16 Weight
[kg] 29 29 29 29 30 36 36
DCE402.0025.000x DCE402.0050.000x DCE402.0075.000x DCE402.0100.000x DCE402.0140.000x DCE402.0200.000x DCE402.0260.000x
I/O- connections 8 Digital Inputs 5 Digital Outputs 2 Analogue Inputs 2 Analogue Outputs 1 Tachogenerator input 1 Encoder input 10 V Ref. voltage Multiple fieldbus adapters avail. Accuracy 0.05%, Resolution 12 bit incl. sign Protection functions Speed feedback loss Overtemperature Overload Overspeed Armature overcurrent Armature overvoltage Minimum field current Maximum field current Motor stalled Drive Window Light PC-based commissioning tool for: Online Start-up Diagnosis Maintenance Troubleshooting DCS 400 Control Panel Removable control and display panel with plain text display in multiple languages for: Reference and feedback display Drive control Parameter programming Fault detection Lockable operation Other accessories Line choke L1 EMC filter DC fuses DC contactor * UL under preparation
Coding of Motor blower starter F20

x 1 2 3 4 5 6 Current range 0.40...0.63 A 0.63...1.00 A 1.00...1.60 A 1.60...2.50 A 2.50...4.00 A 4.00...6.30 A Type MSR 325 - 0.63 MSR 325 - 1.00 MSR 325 - 1.60 MSR 325 - 2.50 MSR 325 - 4.00 MSR 325 - 6.30
delivered with 20...50A units if no code is given delivered with 65...140A units if no code is given delivered with 180...260A units if no code is given Cabinet dimensions inches w h d w 270 23.00 13.75 10.75
h 580
mm d 345
Mounting dimensions 644 (25.35) 10 (0.39) 625 (24.6)
270 (10.6) 225 (8.85)
for M6
DCE 400 Scope of delivery
Motor blower starter F20 AC mains connection U1, V1, W1 Auxiliary supply transformer T40 (250 VA) and fuses F40, 41, 42 Main contactor K1 Mains fuses F1.1/2/3
Connector X20:
Connector X40:
DCS 400 converter module
Terminal X30:
PE terminal:
DC connection C1, D1
Components included
Unit current 20/25 A 45/50 A 65/75 A 90/100 A 125/140 A 180/200 A 230/260 A K1 A12 30-.. A30 30-.. A50 30-.. A50 30-.. A95 30-.. EH145 30-.. EH145 30-.. F1.1/2/3 170 M 1364 170 M 1366 170 M 1368 170 M 1368 170 M 1369 170 M 3015 170 M 3017 F40 FNQ-R-3 FNQ-R-3 FNQ-R-3 FNQ-R-3 FNQ-R-3 FNQ-R-3 FNQ-R-3 F41/42 FNQ-R-1-1/2 FNQ-R-1-1/2 FNQ-R-1-1/2 FNQ-R-1-1/2 FNQ-R-1-1/2 FNQ-R-1-1/2 FNQ-R-1-1/2
Emergency stop
L1
K22 S1 460V 230V

L1 L2 L3
ABB Automation Products GmbH Postfach 1180 D-68619 Lampertheim, Germany Telefon +49(0) 62 06 5 03-0 Telefax +49(0) 62 06 5 03-6 09 www.abb.com/motors&drives
K22 230 / 460V - 50 / 60Hz X30: 3 1 1
F41
5 3 115V
F40
X40: 5
DCE 401... DCE 402...

3A 1.5A F42
T40
F1.1 F1.2 F1.3
Connection of DCE 400
1.5A
A1
K1
1 K1 A2
2
3
4
5
6
1 F20
13 14
I>
X98: 1 2 3 4 X99: 1 2 3 4 5
2
I> I>
4 6
DDCS
U1
V1
W1 PE
IN
DCS 400 converter module

Control board
DO5
8.01 ... 8.16
OUT
6.15
X8:+24 V
Power supply
M ~
Blower
X6:
Converter module
Field exciter unit
X7:
6.01 / 6.02
6.03 / 6.04
6.05 / 6.06 / 6.07
6.08 / 6.09 / 6.10
1.01 / 1.02
1.05 / 1.06
1.03 / 1.04
AITAC _ +
+10V -10V AO1 AO2
5.02 2.01
0V
AI1 S1 _ + 1 AI2 _ +
6.11
6.12
6.13
6.14
5.03 5.02
Parameter
DI1 DI2 DI3 DI4 DI5 DI6 DI7 DI8 +24V
DO1 DO2 DO3 DO4
2
4 X2: 1 2 3 4 5 6 7 8 9 X4: 1 2 3 4 5
0V
6 7 8 9
0V
10 X5: 1 2 3 4
0V 5 X3: 1
ABB Automation Inc. Drives & Power Products Group 16250 W. Glendale Drive New Berlin, WI 53201-0372 Phone: 262-785-3416; Sales: 800-752-0696 Fax: 262-785-0397
2 A+ A3 B+ 4 B5 Z+ 6 Z7 K22
X1: 1
8
+
C1
D1 _
X10: 1
+
2 _ 0V US
X20: 1
1
2
3
4
5
6
* * only required in regenerative mode!
*152R0101A0340000*
*152R0101A0340000*
to motor blower
T
+
M
T
_
the polarities are shown for motor operation
3ADW 000 152 R0101 REV A 08_00
ABB AC Drives
The Workhorse of the Industry!

- Proven Performance and Reliability
25 to 5150 A 220 to 1000 V, 3-phase Regenerative / Nonregenerative

ABBs DCS 500B Digital Drive is designed to be used in both simple and complex applications. Advanced Control Panel operation and easy Application Block Programming make the drive flexible and user friendly.
Digital DC Drive
DCS500B
Advanced Technology
The DCS 500B takes advantage of ABBs extensive experience in DC drives. High quality components together with the latest production technology guarantee reliable operation and customer satisfaction. Performance with flexibility for industrial applications.
Flexible Operation
The DCS 500B can be controlled and monitored from either a PC-based Commissioning and Maintenance Tool or from a Control Panel which can be moved from one drive to another. Drive applications can easily be changed with programmable function blocks. Application programs allow the drive to be configured without additional hardware. Changes can easily be made via the Control Panel.
Standard Features:

Note: For panel mounted drives, please contact your local ABB sales representative.
Autotuning for Armature and Field Current Two Adjustable Ramp Generators EMF, Tachometer, or Encoder Feedback Application Function Block Programming Adjustable Torque Limitation Torque Window Control Brake Control Removable Control Panel External Digital Field Supply
Optional Features:
Interface to Programmable Controllers and Automation Systems Windows based Programming Tool (GAD) and Commissioning and Maintenance Tool (CMT)
ABB Automation Inc.
DCS 500 Technical Data

Type DCS 50x-0025 DCS 50x-0050 DCS 50x-0075 DCS 50x-0100 DCS 50x-0110 DCS 50x-0140 DCS 50x-0200 DCS 50x-0250 DCS 50x-0270 DCS 50x-0350 DCS 50x-0450 DCS 50x-0520 DCS 50x-0700 DCS 50x-0900 DCS 50x-1200 DCS 50x-1500 DCS 50x-2000 DCS 50x-2050 DCS 50x-2500 DCS 50x-2650 DCS 50x-3200 DCS 50x-3300 DCS 50x-4000 DCS 50x-4750 DCS 50x-5150 DC Current 2Q 4Q 24 44 75 86 87 95 134 159 213 240 316 360 556 684 888 1200 1479 1502 2402 2058 2551 2416 2977 3734 3796 24 44 60 96 87 140 149 177 213 267 352 398 556 684 888 1200 1479 1502 2402 2058 2551 2416 2977 3734 3796 Supply Voltage 220 - 500 V 525 - 600 V 625 - 690 V 700 - 790 V 800 - 1000 V # # # # # # # # # # # # # # # # # # #
# # # #
# # # # # # # # #
# # # # # # # # # # # #
Converter Ratings
Rated Voltage: 220 to 1000 V, +- 10% AC Input Voltage Phase: 3 Phase AC Rated Frequency: 50 / 60 Hz Dynamic Frequency Range: 45 to 65 Hz DC Current: 25 to 5150 A Short Term Overload Capacity: 150 % for 1 minute
Standard I/O Connections

8 Digital Inputs 8 Digital Outputs 4 Analog Outputs 3 Analog Outputs 1 Tachometer Input 1 Encoder Input
Optional I/O Boards are available to provide more flexibility and tailored solutions.
Operating Limits
Ambient Temperature: Storage Temperature: Relative Humidity: 5 to 40C (40 to 140F) -40 to 55C (-40 to 130F) 95% Noncondensing
Protection

Enclosure
Classes: Chassis Converter, NEMA 1 Enclosure
Speed Feedback Loss Motor Overtemperature Motor Overload Motor Overspeed Motor Stall Armature Overcurrent and Current Ripple Armature Overvoltage Loss of Field Current Field Overcurrent SCR Overtemperature Main Supply Undervoltage Auxiliary Supply Undervoltage Incorrect Phase Sequence
DCS500B-US-00 3AUA489002B5962 R0101 Rev. A Effective: 07/15/00 Supersedes: None
ABB Automation Inc. Drives & Power Products Group 16250 West Glendale Drive New Berlin, WI 53213 USA Telephone: Fax: (800) 752-0696 (262) 785-0397
All trade names referenced are trademarks or registered trademarks of their respective companies
2000 ABB Automation Inc. All rights reserved.

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Courtesy of Steven Engineering, Inc.

No motor is too small to be controlled.

ACS 100 AC Drives

for speed control of 0.5 to 3.0 HP AC motors

Control Made Easy

ABBs small AC drive

Cost-saving solutions Versatile I/O provides start and stop

Less downtime, more profit

ACS 100 Technical Data

ACS 100 ratings, mounting and dimensions

Standard ratings, ambient temperature 40 C

200 to 240 V, 3 phase input 50/60 Hz

8.59" 5.57" 5.75"

8.98" 3.15" 8.27" 6.89" 3.15" 5.43" 3.15" 3.15"

ACS 140 Main Feature Summary

ACS 140 Options:

Designed for optimum flexibility

Flexible application macros

Modbus Serial communication

Multiple mounting possibilities

ACS 140 Product Line

Factory parameter values:

Separated power terminals for improved EMC

Low power AC drive selection

ACS 140 technical data

ACS 140 ratings, mounting and frame sizes

Standard ratings, ambient temperature 40 C

200 to 240 V, 3 phase input 50/60 Hz

380 to 480 V, 3 phase input 50/60 Hz

NEW! NEMA 1 Enclosure

ACS 400 AC Drive

Features of the ACS 400 Drive include:

ACS 400 Technical Data

Output connection Voltage: Frequency: 0 to max 0 to 250 Hz

Environmental limits Ambient operating temperature: 0 to 40 C Enclosure NEMA 1, NEMA 12

R4 mm 203 160 636 619 600 280 27.0 kg

ACS400-US-00 3AUA489002B5007 R0101 Rev.A Effective: 11/1/98 Supersedes: None

External Control Connections

Submittal ACS400-US-07 3AUA489002B4321 R0101 Rev A 3

Effective: 7/1/99 Supersedes: None

General Type Code Description

Submittal ACS400-US-07 3AUA489002B4321 R0101 Rev A 4

Effective: 7/1/99 Supersedes: None

Standard Products 200 - 230 VAC Models

Normal Use (10% overload capacity)

NEMA 12 (IP54) Type Codes

Normal Use (10% overload capacity)

Submittal ACS400-US-07 3AUA489002B4321 R0101 Rev A 5

Effective: 7/1/99 Supersedes: None

380 - 480 VAC Models

Normal Use (10% overload capacity)

NEMA 12 (IP54) Type Codes

Normal Use (10% overload capacity)

Submittal ACS400-US-07 3AUA489002B4321 R0101 Rev A 6

Effective: 7/1/99 Supersedes: None

Standard Features ACS 400 in Brief

Submittal ACS400-US-07 3AUA489002B4321 R0101 Rev A 8

Effective: 7/1/99 Supersedes: None

Table 1 Dimensions of units with IP 21/NEMA 1 enclosures

ACS 400 Users Manual

Units with IP 54/NEMA 12 Enclosures

Table 2 Dimensions of units with IP 54/NEMA 12 enclosures.

5A B CKE@A@? )KJ JK E CB H=H IFAA@? JH