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Two-circuit Limit Switch/Long-life Two-circuit Limit Switch

WL/WLM
Wide Range of Two-circuit Switches; Select One for the Operating Environment/Application
A wide selection of models are available, including the overtravel models with greater OT, indicator-equipped models for checking operation, low-temperature models, heat-resistant models, and corrosion-proof models. Microload models are added to the product lineup. Approved standards: EC/IEC, UL, CSA, CCC (Chinese standard). Contact your OMRON representative for information on approved models.
Be sure to read Safety Precautions on page 39 to 42 and Safety Precautions for All Limit Switches.

CSM_WL_WLM_DS_E_13_1

Features
Standard Models
Many Variations in Standard Limit Switches

Features Common to All Models


DPDB Operation
The double-pole, double-break structure ensures circuit braking.
1 Za (NO)4 3(NO) 2 4 3

A Wide Range of Models


The WL Series provides a complete range of Limit Switches with a long history of meeting user needs. Select environment-resistant specifications, actuators for essentially any workpiece, operating sensitivity matched to the workpiece, operation indicators to aid operation and maintenance, and various wiring specifications.

(NC)1

2(NC)

Load

Load

Environment-resistant Models
Select from Six Types of Environment Resistance
The series includes Airtight Switches, Hermetic Switches, Heatresistant Switches, Low-temperature Switches, Corrosion-proof switches, and Weather-proof Switches. Select the one required by the onsite environment.

Degree of Protection; IP67


O-rings, cover seals, and other measures provide a water-proof, dripproof structure (IP67).

Approved Standards to Aid Export Machines


Various WL/WLM switches are approved by UL, CSA, TV, EN/IEC, and CCC making them ideal for export machines.

Spatter-prevention Models
Excellent Performance on Arc Welding Lines or Sites with Spattering Cutting Powder

High-precision Models Available in All Switch Types; Ideal for Position Control
High-precision models achieve a very small movement to operation (approx. 5) and a repeat accuracy that is twice that of basic models.

Ideal for Welding Sites


Stainless steel and resins that resist adhesion of spatters are used to prevent troubles caused by zinc powder generated during welding.

Long-life Models
Mechanical Endurance of 30 Million Operations

Operation Indicators for Easier Daily Inspections*


Confirm operation with a neon lamp or LED for easier startup confirmations and maintenance.
* Operation indicators are provided on Indicatorequipped switches, Spatter-prevention Basic Switches, and Long-life Basic Switches.

Long-life Models for High-frequency Applications


Long life has been achieved by increasing the resistance to friction and creating better sliding properties in the head mechanism. Greater visibility is provided when setting with a fluorescent display for setting the stroke.

Operation indicator

Models with Connectors to Reduce Wiring


Reduce wiring with one-touch connection. Models with direct-wired and prewired connectors that make Switch replacement easier are also available.

WL/WLM
Product Configuration
Selection by Purpose
Standard-load Switches WL@ Microload Switches WL01@ Basic Switches WLC@ Overtravel Switches Selection Points Effective for switching loads of 0.1 A, 125 VAC/30 VDC. General-purpose Switches WLH@ High-sensitivity Switches WLG@ 90 Operation Switches WL@-2 WL@-2N Selection Points Effective if the overall movement is 80 or 90 when dog angle or deflection is absorbed.

Standard

High-precision Switches WLGCA2 Protective WLCA32-@ Generalpurpose

Selection Points Provide twice the repeat accuracy as Basic Switches. Effective for positioning in machine tools. Selection Points Effective for protecting the operating status.

Operation indicators Selection Points


Effective for confirming workpieces

Indicator-equipped Switches: Neon lamps WL@-@LE Indicator-equipped Switches: Light emitting diodes (LED) WL@-@LD

passing by on a conveyor or for confirming operation in dark locations. For standard models, add -LE or -LD. (Operation indicators cannot be used with some environment-resistant Sensor I/O connectors Selection Points Effective for reducing wiring work, making maintenance easier, and preventing wiring mistakes.

WL Series

Direct-wired Switches WL@-@LDK@ Pre-wired Switches WL@-@LD-M1@ WL@-@LD-AGJ@/-DGJ@ WL@-@LD-DK1EJ@

Environment-resistant Selection Points Enable selection according to the operating environment: water, oil, chemicals, high/low temperatures, etc.

Airtight Switches WL@-55 Hermetic Switches WL@-139 WL@-140 WL@-141 WL@-145 WL@-RP40 WL@-RP60 Heat-resistant Switches WL@-TH Low-temperature Switches WL@-TC Corrosion-proof Switches WL@-RP Weather-proof Switches WL@-P1 Basic Switches WLCA2-@S Microload Switches WL01@-@S Overtravel Switches High-precision Switches WLGCA2-@S Basic Switches WLMCA2@ Overtravel Switches High-precision Switches WLMGCA2@

Spatter-prevention Selection Points Effective for welding sites or spattering cutting powder.

General-purpose Switches WLH2-@S High-sensitivity Switches WLG2-@S General-purpose Switches WLMH2@ High-sensitivity Switches WLMG2@

WLM Series

Long-life Selection Points With high mechanical durability of 30 million operations, effective for high-frequency operation.

WL/WLM
Tables of Models General-purpose Switches
Heads (Roller levers only)
Type General purpose Model Features Total travel (TT) With a Roller Lever Basic WLC@
45 45

Spatter-prevention Switches

Long-life Switches
Spatter prevention Model

Head specifications One-side operation Possible *1 (Except for long-life models.) Head mounting Any of 4 directions

Long-life Model

WLCA2-@S

WLMCA2@

Generalpurpose Overtravel

WLH@

Overtravel is large, making setting the dog easier. Mounting is compatible with WLH2. Operation is highly sensitive with only 10 pretravel. Overtravel is large, making setting the dog easier. Mounting is compatible with WLG2. Overtravel is large, making setting the dog easier. Mounting is compatible with WLCA2-2. Repeat accuracy is twice that basic models. Operation is highly sensitive with only 5 pretravel. Ideal for positioning, e.g., When the dog throws the lever, the output is reversed and the reversed output is held even after the dog passed. The original status is returned to only after the dog passed.

80

80

Not possible Any of *2 4 directions

WLH2-@S

WLH2@

80

80

High-sensitivity Overtravel

WLG@

Not possible Any of *2 4 directions

WLG2-@S

WLMG2@

WL@-2 Overtravel, 90 operation WL@-2N

90

90

Not possible Any of *2 4 directions Possible *1 Either of 2 directions

45

45

High-precision

WLGCA2

Possible *1

Any of 4 directions

WLGCA2-@S

WLMGCA2@

90

Maintained

WLCA32-@

Any of 4 directions

*1. One-side operation means that three operational directions can be selected electrically, according to the change in direction of the operating plunger. The operating plunger is set for operation on both sides before delivery. *2. Those models for which one-side operation is impossible can only operate on both sides.

Connectors and Conduits


Wiring type Direct-wired connector Pre-wired connector General-purpose Model WL@-@LDK@ WL@-@LD-M1@ WL@-@LD-@GJ@ WL@-@LD-DK1EJ@ WL@-@ WL@-@G1@ WL@-@G@ WL@-@Y@ WL@-@TS@ Connector/conduit specifications SC-2F/-4F Connector built-in XS2H-series Pre-wired Connector builtin G1/2 with no ground terminal G1/2 with ground terminal Pg13.5 with ground terminal M20 with ground terminal 1/2 14NPT with ground terminal Spatter-prevention Model WL@-@S-M1@J-1 WL@-@S-DGJS03 Long-life Model WLM@-LDK@ WLM@-LD-M1J WLM@-LD-@GJ@ WLM@-LD

Conduit (screw terminal)

WL/WLM

Environment-resistant Switches
Item Model Environment-resistant Environment-resistant construction

Type

Application

Airtight seal

WL@-55

Uses the W-10FB3-55 Airtight Built-in Switch.


Note: Use the SC Connector for the conduit opening.

Applicable models All models except the lowtemperature and heat-resistant models
Note: Models can be produced using standard actuators.

WL@-139 WL@-140 Hermetic seal WL@-141 (Molded terminals/ WL@-145 Anti-coolant) WL@-RP40 WL@-RP60

For uses in locations subject to cutting oil or water Refer to page 25 for information on the environment-resistant construction of Switches with Hermetic Seals.

All models except the lowtemperature and heat-resistant models


Note: Models can be produced using standard actuators. Only the WLCA2, WLGCA2, or WLH2 can be produced for the WL@-141 and WL@-145.

Low-temperature * WL@-TC

Can be used at a temperature of 40C (operating temperature range: 40 to 40C), but cannot withstand icing. Can be used in temperatures of 120C (operating temperature range: 5 to 120C).

Uses a general-purpose built-in switch. Silicone rubber is used for rubber parts such as the O-ring, gasket, etc.

Heat-resistant *

WL@-TH

Uses a special built-in switch made from heatresistant resin. Silicone rubber is used for rubber parts such as the O-ring, gasket etc. Diecast parts, such as the switch box, are made of corrosion-proof aluminum. Rubber sealing parts are made of fluorine rubber which aids in resisting oil, chemicals and adverse weather conditions. Exposed nuts and screws (except the actuator section) are made of stainless steel. Moving and rotary parts such as rollers are made of sintered stainless steel or stainless steel. The Head, box, and cover are yellow. Rubber parts are made from silicone rubber, which has a high-tolerance to deterioration over time and changes in temperature. Rollers are made of stainless steel to improve corrosion resistance. Exposed nuts and screws are made of stainless steel.

All models except airtight seal, hermetic seal, heatresistant, corrosion-proof, and indicator-equipped models All models except airtight seal, hermetic seal, heatresistant, corrosion-proof, and indicator-equipped, nylon roller (WLCA2-26N), seal roller models, and resin rod (WLNJ-2) models

Corrosion-proof

WL@-RP

For use in locations subject to corrosive gases and chemicals.

All models except overtravel (90 operation), fork lever lock (WLCA32-41 to 43), low-temperature, heatresistant, and indicatorequipped models

Weather-proof *

WL@-P1

For use in parking lots and other outdoor locations.

Only basic (WLCA2/CA12/ CL), general-purpose overtravel (WLH2/H12/HL) and high-sensitivity overtravel (WLG2/G12/GL) models (excluding heat-resistant models).

* Weather Resistance, Cold Resistance, and Heat Resistance Silicon rubber is used to increase resistance to weather, cold, and heat. Silicon rubber, however, can generate silicon gas. (This can occur at room temperature, but the amount of silicon gas generated increases at higher temperatures.) Silicon gas will react as a result of arc energy and form silicon oxide (SiO2). If silicon oxide accumulates on the contacts, contact interference can occur and can interfere with the device. Before using a Switch, test it under actual application conditions (including the environment and operating frequency) to confirm that no problems will occur in actual.

WL/WLM
Selection Guide
With the WL Series, OMRON will combine the switch, Actuator, and wiring method required to build the ideal switch for your application.

The WL Series consists of four basic types: General-purpose, Environment-resistant, Spatter-prevention, and Long-life Switches. WLCA2 Switches can be used for the most common applications.

According to Operating Environment


Environment
Ambient operating temperature 10C Normal Water-resistant to IP67. +5C High-temperature +120C WL@-TH To increase heat resistance, the rubber material (silicon rubber) and the material of the built-in switch have been changed. 40C Low-temperature To increase resistance to cold, silicon rubber and other measures are used. Rubber parts are made from silicone rubber, which has a high-tolerance to deterioration over time and changes in temperature. Rollers are made of stainless steel to improve corrosion resistance. Exposed nuts and screws are made of stainless steel. Corrosion-proof aluminum diecast has been used for the housing, fluorine rubber has been used for rubber parts, and stainless steel has been used for screws and nuts (except for actuator) to increase resistance to oils, chemicals, and weather. Uses an airtight built-in switch. Cables attached. Uses a general-purpose built-in switch. The case cover and conduit opening are molded from epoxy resin to increase the seal. The cover cannot be removed. Cables attached. Uses an airtight built-in switch. The case cover and box interior are molded from epoxy resin to increase the seal. The cover cannot be removed. The SC connector can be removed, so it is possible to use flexible conduits for the cable. Cables attached. Uses an airtight built-in switch. The cover screws, case cover, box interior, and conduit opening are molded from epoxy resin to increase the seal. (The cover cannot be removed.) Cables attached. Uses an airtight built-in switch. The cover screws, case cover, box interior, conduit opening, box head, and head screws are molded from epoxy resin to increase the seal. (The cover cannot be removed.) The Head opening is protected from cutting powder. -141: The Head section is molded from epoxy resin; Head direction cannot be changed. -145: The Head section is molded from epoxy resin; Head can be in any of 4 directions. WL@-P1 +40C WL@-TC Low-temperature Switches *1 Heat-resistant Switches *1 WLM@

Key specifications
+80C WL@

Models
General-purpose Switches Long-life Switches

Outdoors

Weather-proof Switches *1

Chemicals and oil

WL@-RP

Corrosion-proof Switches *1 Airtight Switches *1

Water drops and mist

WL@-55

WL@-139 Hermetic, Molded-terminal Switches *1, *2 WL@-RP40 Hermetic, Molded-terminal Switches *1, *2 WL@-140 Hermetic, Molded-terminal Switches *1, *2

Operating environment

Constant water drops and mist

Constant water drops or splattering cutting powder

WL@-141, -145 Hermetic, Molded-terminal Switches *1, *2 (Only the WLCA2, WLG2, WLGCA2, and WLH2 can be produced.)

Coolant

Cables attached. Uses an airtight built-in switch. WL@-RP60 The case cover, box interior, conduit opening, and head screws Hermetic, Molded-terminal are molded from epoxy resin to increase the seal. (The cover cannot be removed.) Rubber parts are made from fluorine rubber Switches *1, *2 to increase resistance to coolant. To prevent spatter during welding, a heat-resistant resin is used for the indicator cover and screws and rollers are all made from stainless steel. WL@-S Spatter-prevention Switches

Spattering from welding

*1. Not all functions can be combined with environment-resistant switches. Refer to the applicable models on the previous page. *2. Refer to page 25 for information on the construction of Hermetic Switches.

WL/WLM
According to Application Conditions
Conditions
Switching standard loads Load

Key specifications
10 A at 125,250, or 500 VAC 0.8 A at 125 VDC 0.4 A at 250 VDC 0.1 A at 125 VAC, resistive load 0.1 A at 30 VDC, resistive load Mechanical: 15 million operation min. (10 million operation min. for overtravel general-purpose or high-sensitivity models or flexible rod models) Mechanical: 30 million operation min. WL@ WL@-S WLM@ WL01@ WL01@-S

Models
General-purpose Switches Spatter-prevention Switches Long-life Switches General-purpose Microload Switches Spatter-prevention Microload Switches

Switching microloads

Durability

Normal durability

WL@ WL@-S

General-purpose Switches Spatter-prevention Switches

Long-life

WLM@

Long-life Switches

According to Ease of Installation and Maintenance


Conditions Key specifications
Switching light-ON between operating/not operating. (Switching not possible for models with molded terminals.) Neon lamp 125 to 250 VAC Switching light-ON between operating/not operating. (Switching not possible for models with molded terminals.) LED 10 to 115 VAC/DC Screw terminals. No ground terminal. Conduit size: G1/2 Screw terminals. Ground terminal. Conduit size: 4 sizes Direct-wired connector, 2-conductor. Greatly reduces wiring work. Water-proof to IP67.

Models
WL@-LE General-purpose, Indicator-equipped (Neon Lamp) Switches WL@-LES Spatter-prevention, Indicator-equipped (Neon Lamp) Switches WL@-LD General-purpose, Indicator-equipped (LED) Switches WL@-LDS Spatter-prevention, Indicator-equipped (LED) Switches WL@ WLM@ WL@ General-purpose Switches Long-life Switches General-purpose Switches

Operation indicator

Daily inspections and maintenance checks

Screw tightening and installation

Wiring specification

One-touch connector attachment

WL@-@LDK13 General-purpose, Direct-wired Connector Switches WLM@-LDK13 Long-life, Direct-wired Connector Switches WL@-@LDK43 General-purpose, Direct-wired Connector Switches WLM@-LDK43 Long-life, Direct-wired Connector Switches WL@-@LD-M1J General-purpose, Pre-wired Connector Switches WL@-@S-M1J-1 Spatter-prevention, Pre-wired Connector Switches WLM@-LD-M1J Long-life, Pre-wired Connector Switches WL@-@LD-@GJO3 General-purpose, Pre-wired Connector Switches WL@-@S-@GJSO3 Spatter-prevention, Pre-wired Connector Switches WLM@-LD-@GJO3 Long-life, Pre-wired Connector Switches

Direct-wired connector, 4-conductor. Greatly reduces wiring work. Water-proof to IP67.

Pre-wired connector, 2-conductor. Greatly reduces wiring work. Water-proof to IP67. Connector attachment in control and relay boxes Pre-wired connector, 4-conductor. Greatly reduces wiring work. Water-proof to IP67.

WL/WLM
According to Form of Operation
Detection object
TT (total travel)
45 45

Key specifications
PT (pretravel)
15

Models
WLCA2 WLCA2-@S WLMCA2 WLH2 WLH2-@S WLMH2 WLG2 WLG2-@S WLMG2 General-purpose Switches Spatter-prevention Switches Long-life Switches General-purpose Switches Spatter-prevention Switches Long-life Switches General-purpose Switches Spatter-prevention Switches Long-life Switches General-purpose Switches General-purpose Switches

General
15

80

80

Operation angles

Passing dogs Passing dogs, high sensitivity


80 80 10

90

90

WLCA2-2

25

WLCA2-2N

20

Passing dogs
45 45 5

WLCA2-2 WLCA2-2N

High precision Short lever One-Horizontal operation possible. (WLCA@ only) Head mounts in any of 4 directions. Medium lever One-Horizontal operation possible. (WLCA@ only) Head mounts in any of 4 directions. Long lever One-Horizontal operation possible. (WLCA@ only) Head mounts in any of 4 directions. One-Horizontal operation possible. (WLCA@ only) Head mounts in any of 4 directions.

WLGCA2 General-purpose Switches WLGCA2-@S Spatter-prevention Switches WLMGCA2 Long-life Switches WL@2 WL@2-@S WLM@2 Roller Lever Actuators Roller Lever Actuators Roller Lever Actuators

R38

Dogs and workpieces (Mounts in any of 4 directions)

R50

WL@2-7

Roller Lever Actuators

R63

WL@2-8

Roller Lever Actuators

R25 to 89

Adjustable between dog and lever


25 to 140

WL@12

Adjustable Roller Lever Actuators

One-Horizontal operation possible. WL@L (WLCL only) Head mounts in any of 4 directions. One-Horizontal operation not possible. WLHAL4 Head mounts in any of 4 directions.

Adjustable Rod Lever Actuators

Dogs or workpieces with large deflection

350 to 380

Adjustable Rod Lever Actuator

427.5

Actuators

One-Horizontal operation not possible. WLHAL5 Head mounts in any of 4 directions.


Rod Spring Lever Actuator

Head mounts in any of 4 directions. WLCA32-41

Fork Lever Lock Actuator

Round-trip operation of passing dogs

Head mounts in any of 4 directions. WLCA32-42

Fork Lever Lock Actuator

Head mounts in any of 4 directions. WLCA32-43

Fork Lever Lock Actuator

Head mounts in any of 4 directions. WLCA32-44 WLD

Fork Lever Lock Actuator Top Plunger Actuator Horizontal Plunger Actuator Top-ball Plunger Actuator Horizontal-ball Plunger Actuator Top-roller Plunger Actuator Sealed Top-roller Plunger Actuator Horizontal-roller Plunger Actuator

Head mounts in any of 4 directions. WLSD WLD3

Cams or workpieces with vertical movement

Head mounts in any of 4 directions. WLSD3 Available in sealed models. (WLD28@) WLD2 WLD28 WLSD2

WL/WLM
Application Examples
Positioning on Production Lines High-precision Positioning of Machine Tools

Positioning on Suspended Conveyors

Pallet Detection in Arc Welding Lines

Multilevel Car Parking Towers

Limit Detection is Transport Systems

WL/WLM
Model Number Structure
Model Number Legend (Not all combinations are possible. Ask your OMRON representative for details.) General-purpose and Environment-resistant Switches

WL @ @-@ @ @ @ @ @ @ @
(1) (2) (3) (4) (5) (6) (7) (8) (9)(10)

(1) Electrical Rating


Blank Standard load 01 Microload
Note: Dimensions are the same as the standard models.

(2) Actuator and Head Specifications


Symbol CA2 CA2-7 CA2-8 H2 G2 CA2-2 CA2-2N GCA2 CA12 H12 G12 CA12-2 CA12-2N CL HL HAL4 GL CL-2 CL-2N HAL5 CA32-41 CA32-42 CA32-43 D D2 D28 D3 SD SD2 SD3 NJ NJ-30 NJ-2 NJ-S2 Actuator type Roller lever: Standard model R38 Roller lever: Standard model R50 Roller lever: Standard model R63 Roller lever: General-purpose overtravel model, 80 Roller lever: High-sensitivity overtravel, 80 Roller lever: Overtravel, 90 Roller lever: Overtravel, 90 Roller lever: High-precision R38 Adjustable roller lever: Standard Adjustable roller lever: General-purpose overtravel model, 80 Adjustable roller lever: High-sensitivity overtravel, 80 Adjustable roller lever: Overtravel, 90 Adjustable roller lever: Overtravel, 90 Adjustable rod lever: Standard, 25 to 140 mm Adjustable rod lever: General-purpose overtravel model, 80, 25 to 140 mm Adjustable rod lever: General-purpose overtravel model, 80, 350 to 380 mm Adjustable rod lever: High-sensitivity overtravel, 80, 25 to 140 mm Adjustable rod lever: Overtravel, 90, 25 to 140 mm Adjustable rod lever: Overtravel, 90, 25 to 140 mm Rod spring lever: General-purpose overtravel model, 80 Fork lever lock: Maintained, WL-5A100 Fork lever lock: Maintained, WL-5A102 Fork lever lock: Maintained, WL-5A104 Plunger: Top plunger Plunger: Top-roller plunger Plunger: Sealed top-roller plunger Plunger: Top-ball plunger Plunger: Horizontal plunger Plunger: Horizontal-roller plunger Plunger: Horizontal-ball plunger Flexible rod: Coil spring Flexible rod: Coil spring, multi-wire Flexible rod: Coil spring, resin rod Flexible rod: Steel wire Switch without lever WLRCA2 WLRCA2 WLRCA2 WLRH2 WLRG2 WLRCA2-2 WLRCA2-2N WLRGCA2 WLRCA2 WLRH2 WLRG2 WLRCA2-2 WLRCA2-2N WLRCL WLRH2 WLRH2 WLRG2 WLRCA2-2 WLRCA2-2N WLRH2 WLRCA32 WLRCA32 WLRCA32

(3) Environment-resistant Model Specifications


Blank Standard RP Corrosion-proof *1 P1 Weather-proof *1
Note: Dimensions are the same as the standard models. *1. Refer to page 4 for applicable models.

(4) Built-in Switch Type


Blank Standard 55 Hermetically sealed *1
Note: Dimensions are the same as the standard models. *1. Refer to page 4 for applicable models.

(5) Temperature Specifications


Blank Standard: 10C to +80C TH Heat-resistant: +5C to +120C *1 TC Low-temperature: 40C to +40C *1
Note: Dimensions are the same as the standard models. *1. Refer to page 4 for applicable models.

(7) Conduit Size, Ground Terminal Specifications *2


Blank G1 G Y TS G1/2 without ground terminal G1/2 with ground terminal Pg13.5 with ground terminal M20 with ground terminal 1/2-14NPT with ground terminal

Note: Dimensions are the same as the standard models. *2. Models with ground terminals are approved by EN/IEC (CE marking).

(6) Hermetic Model Specifications


Blank No cables or molding General-purpose built-in switch with cables attached and mold139 ed conduit opening and cover (cover cannot be removed). * Airtight built-in switch with cables attached and molded conduit open140 ing, cover, and box interior cover screws (cover cannot be removed). * Airtight built-in switch with cables attached and molded conduit opening, cover, head, box interior, cover screws, and 141 head screws (cover cannot be removed, Head direction cannot be changed). The Head opening is created to protect it from cutting powder. * Airtight built-in switch with cables attached and molded conduit opening, cover, box interior, and cover screws (cover cannot be 145 removed, Head can be mounted in any of 4 directions). The Head opening is created to protect it from cutting powder. * Airtight built-in switch with cables attached and molded cover and box interior (cover cannot be removed, Head direction can be RP40 changed). SC Connector can be removed, so it is possible to use flexible conduits for the cable. * Airtight built-in switch with cables attached, fluorine rubber used, RP60 and molded conduit opening, cover, and box interior (cover cannot be removed, Head direction cannot be changed). *
* Refer to page 4 for applicable models.

(8) Indicator Type


Symbol Element Blank No indicator LE Neon lamp LD LED Voltage Leakage current

125 to 250 VAC Approx. 0.6 to 1.9 mA 115 VAC/VDC Approx. 0.5 mA 10 to 24 VAC/VDC Approx. 0.4 mA

Note: Dimensions are the same for both LE and LD models.

(9) Indicator Wiring


2 3 NC connection: Light-ON when operating NO connection: Light-ON when not operating

Note: Include the indicator wiring specification only when a (6) hermetic seal and (8) operation indicator have been selected.

(10) Lever Type


Blank A Standard lever Double nut lever

WL/WLM
General-purpose Switches Sensor I/O Connector Switches
Direct-wired Connector Pre-wired Connector

WL @ @-@ LD @
(1) (2) (3) (4) (5)

(1) Electrical Rating


Blank 01 Standard load Microload

(4) Indicator Type


LD LED, 10 to 115 VAC/DC

Note: Dimensions are the same as the standard models.

(2) Actuator Type


CA2 GCA2 H2 G2 D2 D28 Roller lever: Standard model Roller lever: High-precision model Roller lever: General-purpose overtravel model Roller-lever: High-sensitivity overtravel model Top-roller plunger Sealed top-roller plunger

(5) Wiring Specifications


K13A K13 K43A K43 -M1J * -M1GJ *1 -M1JB -AGJ03 -DGJ03 *1 -DK1EJ03 *1 Direct-wired Connector (2-conductor: AC, NO wiring, connector pins No. 3, 4) Direct-wired Connector (2-conductor: DC, NO wiring, connector pins No. 3, 4) Direct-wired Connector (4-conductor: AC) Direct-wired Connector (4-conductor: DC) Pre-wired Connector *2 (2-conductor: DC, NO wiring, connector pins No. 3, 4) Pre-wired Connector *2 (2-conductor: DC, NO wiring, connector pins No. 1, 4) Pre-wired Connector *2 (2-conductor: DC, NC wiring, connector pins No. 3, 2) Pre-wired Connector *2 (4-conductor, AC) Pre-wired Connector *2 (4-conductor, DC) Pre-wired Connector *2 (3-conductor: DC, NO wiring, connector pins No. 2, 3, 4)

(3) Built-in Switch Type


Blank 55 Standard Hermetically sealed

*1. Models with pre-wired connectors and DC specifications have EN/IEC approval (CE marking). *2. With 0.3-m cable attached.

Note: Dimensions are the same as the standard models.

Spatter-prevention Switches

Long-life Switches

WL @ @-@ @ S @
(1) (2) (3) (4) (5)

WLM @ -LD @
(1) (2) (3)

(1) Electrical Rating


Blank 01 Standard load Microload

(1) Actuator
CA2 GCA2 H2 G2 Roller lever: Standard model Roller lever: High-precision model Roller lever: General-purpose overtravel model Roller lever: High-sensitivity overtravel model

Note: Dimensions are the same as the standard models.

(2) Actuator Type


CA2 GCA2 H2 G2 D28 Roller lever: Standard model Roller lever: High-precision model Roller lever: General-purpose Overtravel model Roller lever: High-sensitivity Overtravel model Sealed top-roller plunger

(2) Indicator Type


LD LED, 10 to 115 VAC/DC

(3) Wiring Specifications


Blank K13A K13 K43A K43 -M1J -AGJ03 -DGJ03 Screw terminal: G1/2 conduit Direct-wired Connector: 2-conductor, AC Direct-wired Connector: 2-conductor, DC Direct-wired Connector: 4-conductor, AC Direct-wired Connector: 4-conductor, DC Pre-wired Connector: 2-conductor, DC * Pre-wired Connector: 4-conductor, AC * Pre-wired Connector: 4-conductor, DC *

(3) Built-in Switch Type


Blank 55 Standard Hermetically sealed

Note: Dimensions are the same as the standard models.

(4) Indicator Type


LD LE LED, AC/DC Neon lamp

* With 0.3-m cable attached.

Note: Dimensions are the same for both LE and LD models.

(5) Wiring Specifications


Screw terminal: G1/2 conduit Pre-wired Connector *2 -M1J-1 *1 (2-conductor: DC, NO wiring, connector pins No. 3, 4) Pre-wired Connector *2 -M1GJ-1 *1 (2-conductor: DC, NO wiring, connector pins No. 1, 4) -DGJS03 *1 Pre-wired Connector *2 (4-conductor: DC)
*1. Models with pre-wired connectors and DC specifications are approved by EN/IEC (CE marking) except for LE Models (Neon Lamp Models). *2. With 0.3-m cable attached.

Blank

10

WL/WLM
Ordering Information
General-purpose Switches Standard Switches
Lever
Actuator Roller lever R38 Item Standard load Basic Microload Standard load Generalpurpose Microload Standard load Highsensitivity Microload Overtravel Standard load Microload 90 operation Standard load Microload Standard load High-precision Microload Model WLCA2 WL01CA2 WLH2 WL01H2 WLG2 WL01G2 WLCA2-2 WL01CA2-2 WLCA2-2N WL01CA2-2N WLGCA2 WL01GCA2 Roller lever R50 Model WLCA2-7 WL01CA2-7 Adjustable rod lever 25 to 140mm Model WLCL WL01CL WLHL WL01HL WLGL WL01GL WLCL-2 WLCL-2N WL01CL-2N Fork lever lock (with WL-5A102 plastic roller lever) Model WLCA32-42 Roller lever R63 Model WLCA2-8 WL01CA2-8 Adjustable rod lever 350 to 380mm Model WLHAL4 Fork lever lock (with WL-5A104 plastic roller lever) Model WLCA32-43 WL01CA32-43
Note: Models are also available with ground terminals.

Actuator Adjustable roller lever Item Basic Standard load Microload Standard load Generalpurpose Microload Standard load Highsensitivity Microload Standard load Microload 90 operation Standard load Microload Model WLCA12 WL01CA12 WLH12 WL01H12 WLG12 WL01G12 WLCA12-2 WL01CA12-2 WLCA12-2N WL01CA12-2N

Rod spring lever Model WLHAL5 Fork lever lock (with WL-5A104 plastic roller lever) Model WLCA32-44 WL01CA32-44

Overtravel

Item Maintained

Actuator Fork lever lock (with WL-5A100 plastic roller lever) Model Standard load WLCA32-41 Microload WL01CA32-41

Plunger
Actuator Top plunger Item Top plunger Standard load WLD Microload WL01D Actuator Horizontal plunger Item Side plunger Model Standard load WLSD Microload WL01SD Model Top-roller plunger Model WLD2 WL01D2 Horizontal-roller plunger Model WLSD2 WL01SD2 Top-ball plunger Model WLD3 WL01D3 Horizontal-ball plunger Model WLSD3 WL01SD3 Sealed top-roller plunger Model WLD28 WL01D28

Flexible Rod
Actuator Coil spring (spring diameter: 6.5) Item Flexible rod Model Standard load WLNJ Microload WL01NJ Coil spring (spring diameter: 4.8) Model WLNJ-30 WL01NJ-30 Coil spring (resin rod diameter: 8) Model WLNJ-2 WL01NJ-2 Steel wire (wire diameter: 1) Model WLNJ-S2 WL01NJ-S2

11

WL/WLM
General-purpose Switches Indicator-equipped Switches
Lever
Actuator Roller lever R38 Item Neon lamp Basic LED Neon lamp Generalpurpose LED Neon lamp Highsensitivity LED Overtravel Neon lamp LED 90 operation Neon lamp LED Neon lamp High-precision LED Model WLCA2-LE WLCA2-LD WLH2-LE WLH2-LD WLG2-LE WLG2-LD WLCA2-2LE WLCA2-2LD WLCA2-2NLE WLCA2-2NLD WLGCA2-LE WLGCA2-LD Roller lever R50 Model WLCA2-7LE WLCA2-7LD Adjustable rod lever 350 to 380 mm Model WLHAL4-LE WLHAL4-LD Fork lever lock (with WL-5A102 Plastic Roller Lever) Model WLCA32-42LE

Roller lever R63 Model WLCA2-8LE WLCA2-8LD

Adjustable roller lever Model WLCA12-LE WLCA12-LD WLH12-LE WLH12-LD WLG12-LE WLG12-LD WLCA12-2LE WLCA12-2LD WLCA12-2NLE WLCA12-2NLD

Actuator Adjustable rod lever 25 to 140 mm Item Basic Neon lamp LED Neon lamp Generalpurpose LED Neon lamp Highsensitivity LED Neon lamp LED 90 operation Neon lamp LED Model WLCL-LE WLCL-LD WLHL-LE WLHL-LD WLGL-LE WLGL-LD WLCL-2LE WLCL-2LD WLCL-2NLE WLCL-2NLD

Rod spring lever Model WLHAL5-LE WLHAL5-LD Fork lever lock (with WL-5A104 Plastic Roller Lever) Model WLCA32-43LE WLCA32-43LD

Overtravel

Item Maintained

Actuator Fork lever lock (with WL-5A100 Plastic Roller Lever) Model Neon lamp WLCA32-41LE LED WLCA32-41LD

Plunger
Actuator Top plunger Item Top plunger Neon lamp LED Actuator Horizontal plunger Item Side plunger Neon lamp LED Model WLSD-LE WLSD-LD Model WLD-LE WLD-LD Top-roller plunger Model WLD2-LE WLD2-LD Horizontal-roller plunger Model WLSD2-LE WLSD2-LD Top-ball plunger Model WLD3-LE WLD3-LD Horizontal-ball plunger Model WLSD3-LE WLSD3-LD Sealed top-roller plunger Model WLD28-LE WLD28-LD

Flexible Rod
Actuator Coil spring (spring diameter: 6.5) Model WLNJ-LE WLNJ-LD Coil spring (spring diameter: 4.8) Model WLNJ-30LE WLNJ-30LD Coil spring (resin rod diameter: 8) Model WLNJ-2LE WLNJ-2LD Steel wire (wire diameter: 1) Model WLNJ-S2LE WLNJ-S2LD

Item Flexible rod Neon lamp LED

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WL/WLM
General-purpose Switches Sensor I/O Connector Switches
Direct-wired Connectors
Item Built-in switch specification Basic Model WLCA2-LDK13 WLCA2-55LDK13 WLCA2-LDK43 WLCA2-55LDK43 WLD2-LDK13 WLD2-55LDK13 WLD2-LDK43 WLD2-55LDK43 Overtravel General-purpose High-sensitivity Model WLH2-LDK13 WLH2-55LDK13 WLH2-LDK43 WLH2-55LDK43 Model WLG2-LDK13 WLG2-55LDK13 WLG2-LDK43 WLG2-55LDK43 High-precision Model WLGCA2-LDK13 WLGCA2-55LDK13 WLGCA2-LDK43 WLGCA2-55LDK43

Actuator Roller lever

Wiring

connector Standard 2-conDC NO pins ductor Airtight seal No. 3, 4 4-conDC ductor Standard Airtight seal

Top-roller plunger

connector Standard 2-conDC NO pins ductor Airtight seal No. 3, 4 4-conDC ductor Standard Airtight seal

Pre-wired Connectors
Item Built-in switch specification connector Standard pins Airtight seal No. 3, 4 connector Standard pins Airtight seal No. 1, 4 Basic Model WLCA2-LD-M1J WLCA2-55LD-M1J WLCA2-LD-M1GJ WLCA2-55LD-M1GJ WLCA2-55LD-M1JB Overtravel General-purpose High-sensitivity Model WLH2-LD-M1J WLH2-LD-M1GJ Model WLG2-LD-M1J WLG2-LD-M1GJ WLG2-55LD-M1GJ WLG2-LD-M1JB High-precision Model WLGCA2-LD-M1J WLGCA2-55LD-M1J WLGCA2-LD-M1GJ

Actuator

Wiring

NO 2-conDC ductor Roller lever

connector Standard NC pins Airtight seal No. 3, 2 4-conDC ductor 3-conDC ductor Standard Airtight seal connector Standard pins No. 2, 3, 4 Airtight seal connector Standard pins Airtight seal No. 3, 4 connector Standard pins Airtight seal No. 1, 4

WLG2-55LD-M1JB WLGCA2-55LD-M1JB WLG2-LD-DGJ03

WLCA2-LD-DGJ03 WLH2-LD-DGJ03 WLCA2-55LD-DGJ03 WLCA2-LD-DK1EJ03 WLCA2-55LD-DK1EJ03 WLD2-LD-M1J WLD2-55LD-M1J WLD2-LD-M1GJ WLD2-55LD-M1GJ WLD2-55LD-M1JB WLD2-LD-DGJ03 WLD2-LD-DK1EJ03 WLD2-55LD-DK1EJ03

WLG2-55LD-DGJ03 WLGCA2-55LD-DGJ03 WLG2-LD-DK1EJ03 WLG2-55LD-DK1EJ03

NO 2-conDC ductor Top-roller plunger

connector Standard NC pins Airtight seal No. 3, 2 4-conDC ductor 3-conDC ductor Standard Airtight seal connector Standard pins No. 2, 3, 4 Airtight seal

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WL/WLM
Environment-resistant Switches
Actuator Roller lever R38 Basic Item Airtight seal No indicator LED Indicator Neon No indicator NC wiring Indicator NO wiring No indicator NC wiring Indicator NO wiring No indicator NC wiring Indicator NO wiring No indicator NC wiring Indicator NO wiring Model WLCA2-55 WLCA2-55LD WLCA2-55LE WLCA2-139 WLCA2-139LD2 WLCA2-139LD3 WLCA2-140 WLCA2-140LD2 WLCA2-140LD3 WLCA2-141 WLCA2-141LD2 WLCA2-141LD3 WLCA2-RP60 WLCA2-RP60LD2 WLCA2-RP60LD3 WLCA2-TH WLCA2-TC WLCA2-RP WLCA2-P1 Overtravel General-purpose High-sensitivity Model Model WLH2-55 WLG2-55 WLH2-55LD WLG2-55LD WLH2-55LE WLG2-55LE WLH2-139 WLG2-139 WLG2-139LD3 WLH2-140 WLG2-140 WLG2-140LD2 WLG2-140LD3 WLH2-141 WLG2-141 WLG2-141LD2 WLH2-141LD3 WLG2-141LD3 WLH2-RP60 WLG2-RP60 WLG2-RP60LD2 WLH2-RP60LD3 WLG2-RP60LD3 WLH2-TH WLG2-TH WLH2-TC WLG2-TC WLH2-RP WLG2-RP WLH2-P1 WLG2-P1
Note: Models are also available with ground terminals.

-139

Molded -140 terminals Hermetic seal -141

Anti-coolant Heat-resistant Low-temperature Corrosion-proof Weather-proof

No indicator

Actuator Roller lever R38 Overtravel Item Airtight seal No indicator LED Indicator Neon No indicator NC wiring Indicator NO wiring No indicator NC wiring Indicator NO wiring No indicator NC wiring Indicator NO wiring No indicator NC wiring Indicator NO wiring No indicator 90 (-2 model) Model WLCA2-255 WLCA2-255LD WLCA2-255LE WLCA2-2139 WLCA2-2139LD2 WLCA2-2139LD3 WLCA2-2RP60 WLCA2-2RP60LD2 WLCA2-2RP60LD3 WLCA2-2TH WLCA2-2TC 90 (-2N model) Model WLCA2-2N55 WLCA2-2N55LD WLCA2-2N55LE WLCA2-2N139 WLCA2-2N140 WLCA2-2NTH WLCA2-2NTC High-precision Model WLGCA2-55 WLGCA2-55LD WLGCA2-55LE WLGCA2-139 WLGCA2-139LD2 WLGCA2-139LD3 WLGCA2-140 WLGCA2-140LD2 WLGCA2-140LD3 WLGCA2-141 WLGCA2-141LD3 WLGCA2-RP60 WLGCA2-RP60LD2 WLGCA2-RP60LD3 WLGCA2-TH WLGCA2-TC WLGCA2-RP

-139

Molded -140 terminals Hermetic seal -141

Anti-coolant Heat-resistant Low-temperature Corrosion-proof

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WL/WLM
Actuator Adjustable roller lever Basic Item Airtight seal -139 Molded -140 terminals -141 Anti-coolant Heat-resistant Low-temperature Corrosion-proof Weather-proof Hermetic seal No indicator LED Indicator Neon Model WLCA12-55 WLCA12-55LD WLCA12-55LE WLCA12-139 WLCA12-140 WLCA12-141 WLCA12-RP60 WLCA12-TH WLCA12-TC WLCA12-RP WLCA12-P1 Overtravel General-purpose High-sensitivity Model Model WLH12-TH WLG12-TH WLH12-TC WLG12-TC WLH12-RP WLG12-RP WLH12-P1 WLG12-P1

No indicator

No indicator

Actuator Adjustable roller lever Overtravel Item Heat-resistant Low-temperature 90 (-2 model) Model WLCA12-2TH WLCA12-2TC Actuator Adjustable rod lever 25 to 140 mm Basic Item Airtight seal -139 Molded -140 terminals -141 Anti-coolant Heat-resistant Low-temperature Corrosion-proof Weather-proof Hermetic seal No indicator LED Indicator Neon Model WLCL-55 WLCL-55LD WLCL-139 WLCL-140 WLCL-RP60 WLCL-TH WLCL-TC WLCL-RP WLCL-P1 Overtravel General-purpose High-sensitivity Model Model WLHL-TH WLGL-TH WLHL-TC WLGL-TC WLHL-RP WLGL-RP WLHL-P1 WLGL-P1 90 (-2N model) Model WLCA12-2NTH WLCA12-2NTC

No indicator

No indicator

No indicator

Actuator Adjustable rod lever 25 to 140 mm Overtravel Item Heat-resistant Low-temperature Corrosion-proof 90 (-2 model) Model WLCL-2TH WLCL-2TC WLCL-2RP 90 (-2N model) Model WLCL-2NTH WLCL-2NTC

No indicator

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WL/WLM
Actuator Top-roller plunger Item Airtight seal -139 Molded terminals -140 No indicator LED Indicator Neon No indicator Model WLD2-55 WLD2-55LD WLD2-55LE WLD2-139 WLD2-RP60 WLD2-TH WLD2-TC WLD2-RP Sealed top-roller plunger Model WLD28-55 WLD28-55LD WLD28-55LE WLD28-139 WLD28-140 WLD28-RP60 WLD28-TH WLD28-RP Horizontal plunger Model WLSD-55 WLSD-55LD WLSD-139 WLSD-RP60 WLSD-TH WLSD-TC WLSD-RP

Hermetic seal

Anti-coolant Heat-resistant Low-temperature Corrosion-proof

No indicator

Note: The standard cable length for models with airtight seals is 5 m.

Actuator Horizontal-roller plunger Item Airtight seal -139 Molded terminals -140 No indicator LED Indicator Neon No indicator Model WLSD2-55 WLSD2-55LD WLSD2-139 WLSD2-140 WLSD2-RP60 WLSD2-TH WLSD2-TC WLSD2-RP

Coil spring (spring diameter: 6.5) Model WLNJ-55 WLNJ-55LD WLNJ-139 WLNJ-140 WLNJ-RP60 WLNJ-TH WLNJ-TC WLNJ-RP

Coil spring (resin rod diameter: 8) Model WLNJ-255 WLNJ-255LD WLNJ-2140 WLNJ-2RP60 WLNJ-2TC WLNJ-2RP

Hermetic seal

Anti-coolant Heat-resistant Low-temperature Corrosion-proof

No indicator

Note: The standard cable length for models with airtight seals is 5 m.

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WL/WLM
Spatter-prevention Switches
Actuator Roller lever Sealed top-roller plunger Double nut lever Item Basic Neon lamp operation indicator General-purpose High-sensitivity High-precision Basic General-purpose Overtravel High-sensitivity High-precision Overtravel Model WLCA2-LEAS WLH2-LEAS WLG2-LEAS WLCA2-LDAS WLH2-LDAS WLG2-LDAS Allen-head lever Model WLCA2-LES WLH2-LES WLG2-LES WLGCA2-LES WLCA2-LDS WLH2-LDS WLG2-LDS WLGCA2-LDS Model WLD28-LES WLD28-LDS

LED operation indicator

Note: Ask your OMRON representative about WL01@-@S Microload Switches.

Long-life Switches
Item Basic Actuator Roller lever, screw terminal AC DC AC DC DC Model WLMCA2-LD LED operation indicator *1 Overtravel General-purpose High-sensitivity Model Model WLMH2-LD WLMG2-LD

High-precision Model WLMGCA2-LD

Roller lever, direct-wired connector

2-conductor 4-conductor

WLMCA2-LDK13A WLMCA2-LDK13 WLMCA2-LDK43A WLMCA2-LDK43 WLMCA2-LD-M1J

WLMH2-LDK13A WLMH2-LDK13 WLMH2-LDK43A WLMH2-LDK43 WLMH2-LD-M1J

WLMG2-LDK13A WLMG2-LDK13 WLMG2-LDK43A WLMG2-LDK43 WLMG2-LD-M1J

WLMGCA2-LDK13A WLMGCA2-LDK13 WLMGCA2-LDK43A WLMGCA2-LDK43 WLMGCA2-LD-M1J

Roller lever, pre-wired connector *2

2-conductor

4-conductor

DC

WLMCA2-LD-DGJ03

WLMH2-LD-DGJ03

WLMG2-LD-DGJ03

*1. The default setting is light-ON when not operating. Turn the lamp holder by 180 to change the setting to light-ON when operating. (Ask your OMRON representative about 2-conductor models.) *2. With 0.3-m cable attached.

Connecting Cables
Straight Cable

Voltage specification

Number of conductors

Cable length

Model

2 AC 4 2 DC 4

2m 5m 2m 5m 2m 5m 2m 5m

XS2F-A421-DB0-A XS2F-A421-GB0-A XS2F-A421-D90-A XS2F-A421-G90-A XS2F-D421-DD0-A XS2F-D421-GD0-A XS2F-D421-D80-A XS2F-D421-G80-A

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WL/WLM
Individual Parts
Heads
Actuator type Set model WLCA2 WLG2 WLH2 WLCA2-2 WLCA2-2N WLCA12 WLG12 WLH12 WLCA12-2 WLCA12-2N WLCL WLGL WLCL-2 WLCL-2N Head model (with Actuator) WL-1H1100 WL-2H1100 WL-2H1100-1 * WL-3H1100 WL-6H1100 WL-1H2100 WL-2H2100 WL-2H2100-1 * WL-3H2100 WL-6H2100 WL-4H4100 WL-2H4100 WL-3H4100 WL-6H4100 Actuator type Set model WLD WLD2 WLD3 WLD28 WLSD WLSD2 WLSD3 WLCA32-41 WLCA32-42 WLCA32-43 WLCA32-44 WLNJ WLNJ-30 WLNJ-2 WLNJ-S2 Head model (with Actuator) WL-7H100 WL-7H200 WL-7H300 WL-7H400 WL-8H100 WL-8H200 WL-8H300 WL-5H5100 WL-5H5102 WL-5H5104 WL-5H5104 WL-9H100 WL-9H200 WL-9H300 WL-9H400

Roller lever

Top plunger

Horizontal plunger

Adjustable roller lever

Fork lever lock

Adjustable rod lever

Coil spring

* The model number of Heads without levers are same as those of Heads with levers without the numbers at the end. Example: WL-1H1100 becomes WL-1H without the lever. However, the WLH2 and WLH12 become WL-2H-1 and the WLGCA2 becomes WL-1H-1 for the Heads without levers. Other Heads are also available. Ask your OMRON representative.

Switches without levers


Switches without levers Model Basic R38 High-precision R38 High-sensitivity overtravel, 80 General-purpose overtravel, 80 Overtravel, 90 operation Overtravel, 90 operation Basic High-sensitivity overtravel, 80 General-purpose overtravel, 80 Overtravel, 90 operation Overtravel, 90 operation Basic, 25 to 140 mm High-sensitivity overtravel, 80, 25 to 140 mm Overtravel, 90 operation, 25 to 140 mm Overtravel, 90 operation, 25 to 140 mm Maintained, WL-5A100 Maintained, WL-5A102 Maintained, WL-5A104 WLRCA2 WLRGCA2 WLRG2 WLRH2 WLRCA2-2 WLRCA2-2N WLRCA2 WLRG2 WLRH2 WLRCA2-2 WLRCA2-2N WLRCL WLRG2 WLRCA2-2 WLRCA2-2N

Actuator type

Switches for roller levers

Switches for adjustable roller levers

Switches for adjustable rod lever

Switches for top plungers Switches for horizontal plungers Switches for fork lever locks Switches for coil springs

WLRCA32

Covers with Operation Indicators


Cover Cover only with indicator Model WL-LE WL-LD

Item Neon lamp LED

Note: The default setting is "light-ON when not operating." Turn the lamp holder by 180 to change the setting to "light-ON when operating."

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WL/WLM
Spatter-prevention Products Head (with actuator)
Complete Heads with allen-head levers Model WL-1H1100S (for WLCA2-@ or WLGCA2-@) Double Nut Lever Model WL-2H1100S (for WLH2-@ or WLG2-@)

Lever
Allen-head Lever Model Double Nut Lever Model

Cover with indicator Switches without Levers


Cover with Indicator Model
Neon lamp

WL-1A103S Roller lever

WL-1A105S Roller Lever

WL-LES
LED (LED)

WL-LDS

Switches without levers Model WLRCA2-LDS WLRH2-LES WLRH2-LDS WLRG2-LDS WLRGCA2-LES

WL Head Replacement
Heads can be replaced within the same model group. They cannot be replaced between different model groups.
Group No. Set model number WLCA2 WLCA2-7 WLCA2-8 WLCA12 WLCL WLH2 WLH12 WLHL WLHAL4 WLHAL5 WLCA2-2N WLCA12-2N WLCL-2N WLCA2-2 WLCA12-2 WLCL-2 WLG2 WLG12 WLGL WLCA32-41 WLCA32-42 WLCA32-43 WLCA32-44 WLD WLD2 WLD3 WLD28 WLSD WLSD2 WLSD3 WLNJ WLNJ-30 WLNJ-2 WLNJ-S2 Head model number (with Actuator) WL-1H1100 WL-1H1200 WL-1H1300 WL-1H2100 WL-4H4100 * WL-2H1100-1 WL-2H2100-1 WL-2H4100 WL-2H4106 WL-2H4107 WL-6H1100 WL-6H2100 WL-6H4100 WL-3H1100 WL-3H2100 WL-3H4100 WL-2H1100 WL-2H2100 WL-2H4100 WL-5H5100 WL-5H5102 WL-5H5104 WL-5H5104 WL-7H100 WL-7H200 WL-7H300 WL-7H400 * WL-8H100 WL-8H200 WL-8H300 WL-9H100 WL-9H200 WL-9H300 * WL-9H400 *

8 9 10

11 12 13

* This Heads are special and must be used. Do not use any other Head.

Specifications
Approved Standards
Agency UL CSA TV Rheinland CCC (CQC) Standard UL508 CSA C22.2 No.14 EN60947-5-1 GB14048.5 File No. Approved models E76675 LR45746 J50022353, Contact your OMRON representative for information on approved models. J9950023, J9950959 2004010305128675

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WL/WLM
General-purpose/Weather-proof Switches Ratings
Standard-load Switches
Item Rated voltage (V) 125 VAC 250 VAC 500 VAC 8 VDC 14 VDC 30 VDC 125 VDC 250 VDC 125 VAC 250 VAC 125 VDC 250 VDC Non-inductive load (A) Resistive Lamp load load NC NO NC NO 10 3 1.5 10 2 1 10 1.5 0.8 10 6 3 10 6 3 6 4 3 0.8 0.2 0.2 0.4 0.1 0.1 5 5 0.4 0.2 Inductive load (A) Inductive Motor load load NC NO NC NO 10 5 2.5 10 3 1.5 3 1.5 0.8 10 6 10 6 6 4 0.8 0.2 0.4 0.1

Microload Switches (Refer to these ratings before using the product.)


Rated voltage (V) AC 125 DC 30 Rated current (A) - Resistive load 0.1

Model Basic models, overtravel models (except for highsensitivity models), and high-precision models High-sensitivity overtravel models

Operation in the following ranges will produce optimum performance.


Recommended load range
Voltage (VDC)

5 to 30 VDC 0.5 to 100 mA

30

Note: 1. The above figures are for steady-state 30 A max. currents. Inrush NC (15 A max. *) 2. Inductive loads have a power factor of 0.4 min. cur(AC) and a time constant of 7 ms max. (DC). 20 A max. rent NO (10 A max. *) 3. A lamp load has an inrush current of 10

10 5 5 mW 0.8 W

* For high-sensitivity overtravel models. Minimum applicable load

times the steady-state current. 4. A motor load has an inrush current of 6 times the steady-state current. 5. For PC loads, use the microload models.

1 0.1 0.16

5 10

100

Current (mA)

5 VDC 160 mA

Recommended load range

5 VDC 1 mA

Approved Standard Ratings


UL/CSA Standard-load Switches: A600, NEMA
Rated voltage 120 VAC 240 VAC 480 VAC 600 VAC Carry current 10 A Current (A) Make 60 30 15 12 Break 6 3 1.5 1.2 Volt-amperes (VA) Make 7,200 Break 720

Characteristics
Degree of protection Durability Mechanical *1 Electrical Operating speed Operating Mechanical frequency Electrical Rated frequency Insulation resistance Contact resistance IP67 15,000,000 operations min. *2 750,000 operations min. *3 1 mm/s to 1 m/s (in case of WLCA2) 120 operations/minute min. 30 operations/minute min. 50/60 Hz 100 M min. (at 500 VDC) 25 m max. (initial value for the built-in switch when tested alone) *6 1,000 VAC (600 VAC), 50/60 Hz for 1 min 2,200 VAC (1,500 VAC), 50/60 Hz for 1 min/Uimp 2.5 kV 2,200 VAC (1,500 VAC), 50/60 Hz for 1 min/Uimp 2.5 kV 250 V (EN60947-5-1) 3 (EN60947-5-1) 10 A, fuse type gG or gI (IEC60269) 100 A (EN60947-5-1) 10 A, 0.5 A (EN60947-5-1) Class I 10 to 55 Hz, 1.5-mm double amplitude *4 1,000 m/s2 min. 300 m/s2 min. *4 10C to +80C (with no icing) *5 35% to 95% RH Approx. 275 g (in case of WLCA2)

Microload Switches
0.1 A 125 VAC, 0.1 A 30 VDC

TV (EN60947-5-1) (Only models with ground terminals are approved.)


Model WL@ WL01@ WL@-LE WL01@-LE WL@-LD WL01@-LD Application category and ratings AC-15: 2 A/250 V DC-12: 2 A/48 V AC-14: 0.1 A/125V DC-12: 0.1 A/48 V AC-15: 2 A/250 V AC-14: 0.1 A/125 V AC-15: 2 A/115 V DC-12: 2 A/48 V AC-14: 0.1 A/115 V DC-12: 0.1 A/48 V Thermal current (Ithe) 10 A 0.5 A 10 A 0.5 A 10 A 0.5 A Indicator Neon lamp Neon lamp LED LED

Note: As an example, AC-15: 2 A/250 V means the following: Application category Rated operating current (Ie) Rated operating voltage (Ue) AC-15 2A 250V

Between terminals of the same polarity Between currentDielectric carrying metal part strength and ground Between each terminal and non-currentcarrying metal part Rated insulation voltage (Ui) Pollution degree (operating environment) Short-circuit protective device (SCPD) Conditional short-circuit current Conventional enclosed thermal current (Ithe) Protection against electric shock Vibration Malfunction resistance Destruction Shock resistance Malfunction Ambient operating temperature Ambient operating humidity Weight

Indicator-equipped Switches
Model WL-LE WL-LD Item Neon lamp LED Max. rated voltage (V) 125 AC 250 AC 115 AC/DC 10 to 24 AC/DC Leakage current (mA) Approx. 0.6 Approx. 1.9 Approx. 0.5 Approx. 0.4

Note: 1. The above figures are initial values. 2. The figures in parentheses for dielectric strength are those for the highsensitivity overtravel models. *1. The values are calculated at an operating temperature of +5C to +35C and an operating humidity of 40% to 70%RH. Contact your OMRON sales representative for more detailed information on other operating environments. *2. Durability is 10,000,000 operations min. for general-purpose or highsensitivity overtravel models, and for flexible rod models. 500,000 operations min. for weather-proof models. *3. Durability is 500,000 operations min. for high-sensitivity models. All microload models are 1,000,000 operations min. 500,000 operations min. for weather-proof models. *4. Except flexible rod models. The shock resistance (malfunction) for microload models is 200 m/s2 min. *5. For low-temperature models this is 40C to +40C (with no icing). For heatresistant models the range is +5C to +120C. *6. For microload models, the contact resistance is 50 m max. (initial value for built-in switch).

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WL/WLM
Spatter-prevention Switches
Ratings
Screw terminals
Item Rated voltage (V) Model WL@-LES 125 VAC 250 VAC 115 VAC WL@-LDS 12 VDC 24 VDC 48 VDC Non-inductive load (A) Resistive load NC 10 10 10 10 6 3 NO Lamp load NC 3 2 3 6 4 2 NO 1.5 1 1.5 3 3 1.5 Inductive load (A) Inductive load NC 10 10 10 10 6 3 NO Motor load NC 5 3 5 6 4 2 NO 2.5 1.5 2.5

Characteristics
Degree of protection Durability Mechanical *1 Electrical Operating speed Operating Mechanical frequency Electrical Rated frequency Insulation resistance Contact resistance Between terminals of the same polarity Between currentcarrying Dielectric metal part strength and ground Between each terminal and non-currentcarrying metal part Rated insulation voltage (Ui) Pollution degree (operating environment) Short-circuit protective device (SCPD) Conditional short-circuit current Conventional enclosed thermal current (Ithe) Protection against electric shock Vibration Malfunction resistance Destruction Shock resistance Malfunction Ambient operating temperature Ambient operating humidity Weight IP67 15,000,000 operations min. *2 750,000 operations min. *3 1 mm/s to 1 m/s (in case of WLCA2) 120 operations/minute min. 30 operations/minute min. 50/60 Hz 100 M min. (at 500 VDC) 25 m max. (initial value for the builtin switch when tested alone) 1,000 VAC (600 VAC), 50/60 Hz for 1 min

Note: 1. The above figures are for steady-state currents. 2. Inductive loads have a power factor of 0.4 min. (AC) and a time constant of 7 ms max. (DC). 3. A lamp load has an inrush current of 10 times the steady-state current. 4. A motor load has an inrush current of 6 times the steady-state current.

NC NO Operating temperature Operating humidity Inrush current

30 A max. 20 A max. 10C to +80C (with no icing) 35% to 95%RH max.

2,200 VAC (1,500 VAC), 50/60 Hz for 1 min/Uimp 2.5 kV

Approved Standard Ratings


UL/CSA LE Switches (Neon lamp): A300
Rated voltage 120 VAC 240 VAC Carry current 10 A Current (A) Make Break 60 6 30 3 Volt-amperes (VA) Make Break 7,200 720

2,200 VAC (1,500 VAC), 50/60 Hz for 1 min/Uimp 2.5 kV

250 V (EN60947-5-1) 3 (EN60947-5-1) 10 A, fuse type gG or gI (IEC60269) 100 A (EN60947-5-1) 10 A, 0.5 A (EN60947-5-1) Class I 10 to 55 Hz, 1.5-mm double amplitude 1,000 m/s2 min. 300 m/s2 min. 10C to +80C (with no icing) 35% to 95%RH Approx. 275 g (in case of WLCA2)

LD Switches (LED)
Rated voltage 115 VAC 115 VDC Carry current 10 A 0.8 A

CCC (GB14048.5)
Model WL@ WL01@ WL@-LE WL01@-LE WL@-LD WL01@-LD Application category and ratings AC-15: 2 A/250 V DC-12: 2 A/48 V AC-14: 0.1 A/125V DC-12: 0.1 A/48 V AC-15: 2 A/250 V AC-14: 0.1 A/125 V AC-15: 2 A/115 V DC-12: 2 A/48 V AC-14: 0.1 A/115 V DC-12: 0.1 A/48 V

Note: As an example, AC-15: 2 A/250 V means the following:

Application category AC-15 Rated operating current (Ie) 2 A Rated operating voltage (Ue) 250 V

Note: 1. The above figures are initial values. 2. The figures in parentheses for dielectric strength are those for the highsensitivity overtravel models. *1. The values are calculated at an operating temperature of +5C to +35C and an operating humidity of 40% to 70%RH. Contact your OMRON sales representative for more detailed information on other operating environments. *2. Durability is 10,000,000 operations min. for general-purpose or highsensitivity overtravel models. *3. Durability is 500,000 operations min. for high-precision models. All microload models however, are 1,000,000 operations min.

21

WL/WLM
Long-life Switches
Ratings
General Ratings (Refer to these ratings before using the product.) * For high-sensitivity overtravel models. Screw Terminal Switches Direct-wired Connector and Pre-wired Connector Switches
Item Non-inductive load (A) Resistive load NC 115 AC 12 DC 24 DC 48 DC 115 DC 115 AC 115 DC 10 10 6 3 0.8 5 0.4 NO Lamp load NC 3 6 4 2 0.2 NO 1.5 3 3 1.5 0.2 Inductive load (A) Motor load NC 5 NO 2.5 12 DC 10 6 3 0.8 6 4 2 0.2 DC 24 DC 48 DC 115 DC AC 115 AC Rated voltage (V) Model Basic models, overtravel models, (except for high-sensitivity models), and high-precision models High-sensitivity overtravel models Inductive load NC NO 10 Non-inductive load (A) Model Rated voltage (V) Resistive load NC 3 3 3 0.8 3 NO 3 3 3 0.8 3 Lamp load NC 3 3 3 0.2 3 NO 3 3 3 0.2 1.5 Inductive load (A) Inductive load NC 3 3 3 0.8 3 NO 3 3 3 0.8 3 Motor load NC 3 3 3 0.2 3 NO 3 3 3 0.2 2.5

Inrush current

NC NO

30 A max. (15 A max. *) 20 A max. (10 A max. *)

Note: 1. The above figures are for steady-state currents. 2. Inductive loads have a power factor of 0.4 min. (AC) and a time constant of 7 ms max. (DC). 3. A lamp load has an inrush current of 10 times the steady-state current. 4. A motor load has an inrush current of 6 times the steady-state current.

Characteristics
Degree of protection IP67 Mechanical 30,000,000 operations min. 30,000,000 operations min. (10 mA at 24 VDC, resistive load) Durability * 750,000 operations min. (10 A at 115 Electrical VAC, resistive load), but for high-precision models: 500,000 operations min. (10 A at 115 VAC, resistive load) Operating speed 1 mm/s to 1 m/s (in case of WLCA2) Mechanical 120 operations/minute Operating frequency Electrical 30 operations/minute Rated frequency 50/60 Hz Insulation resistance 100 M min. (at 500 VDC) 25 m max. (initial value for the builtContact resistance in switch when tested alone) Between terminals of 1,000 VAC (except connector models) the same polarity Between Dielectric currentstrength carrying 2,200 VAC (1,500 V) (50/60 Hz metal part for 1 min) and ground Between each terminal and 2,200 VAC (1,500 V) non-currentcarrying metal part Vibration Malfunction 10 to 55 Hz, 1.5-mm double amplitude resistance Destruction 1,000 m/s2 min. Shock resistance Malfunction 300 m/s2 min. Ambient operating 10C to +80C (with no icing) temperature Ambient operating 35% to 95%RH humidity Weight Approx. 275 g (in case of WLCA2)
Note: The figures in parentheses for dielectric strength, are those for overtravel (high-sensitivity) or connector models. * The values are calculated at an operating temperature of +5C to +35C, and an operating humidity of 40% to 70%RH. Contact your OMRON sales representative for more detailed information on other operating environments.

Engineering Data
Electrical Durability: cos= 1
(Operating temperature: +5C to +35C, operating humidity: 40% to 70%RH)
1,000 Durability ( 10 operations) 500 300 250 VAC 480 VAC Operating frequency: 30 operations/min cos = 1 125 VAC

100

50 30 10

10

12

Switching current (A)

22

WL/WLM
Structure and Nomenclature
Structure General-purpose Switches: WLCA2

Head-mounting Screws Head


The Head used in the roller lever type, adjustable rod lever type, or horizontal plunger type (except for 90 operation models) can be mounted in any of the four directions by removing the screws at the four corners of the Head.

Actuator
Roller
The roller is made of self-lubricating sintered stainless steel and boasts high resistance to wear.

Lever
The lever forged of anti-corrosive aluminium alloy features high corrosion resistances and outstanding ruggedness. With roller lever, adjustable rod and flexible rod models, the actuator position can be set anywhere within 360. (The lever cannot be mounted in the opposite direction.)

Shaft Section Seal


By fitting an O-ring to the rotary shaft and with an appropriate interference of the screws, high-sealing properties are maintained.

Roller Lever Setscrew Operational Plunger *2 Bearing


The bearing smooths the plunger movement.

Set Position Marker Plate


After operation, set the indicator needle on the marker plate so that is in the convex section of the bearing. For the WLD2, insert the needle so that it is between the two main wires on the plunger.
Requires maintenance (excessive overtravel) Proper range Requires maintenance (insufficient overtravel) Proper range Requires maintenance (excessive overtravel)

Built-in Switch
Built-in switch with SPST-NO+NC contact form.

Terminal Screws
Four, M4 screws

Separator
The separator has outstanding insulation properties and prevents the generation of any gases which may corrode the internal parts.

Cover Seal
By using a packing seal as the cover seal, an optimum squeeze can be obtained and high sealing properties are assured as well.

Conduit Opening *1
The conduit threads are parallel threads for G tube and offer further increased sealing properties when used in conjunction with the SC connector.

Cover Cover Setscrew


Phillips screws are used to ensure ease of use.

*1. The display for conduit threads has changed from PF to G, according to revisions of JIS B 0202. This is only a change in the display, so the thread size and pitch have not changed. (Conduit threads Pg 13.5 and -14NPT are also available.) *2. By changing the orientation of the operational plunger, any one of the three operational directions (both sides, left, or right) can be selected electrically.

23

WL/WLM
Indicators
Indicator Covers
The indicator covered if outsert molded from diecast aluminum and has outstanding sealing properties.

Indicator
The indicator is either a neon lamp or an LED. Models with LED indicators have a built-in rectifier stack, so it is not necessary to change the polarity.

Indicator Windows
Operation (i.e., light-ON when operating or light-ON when not operating) depends on whether a neon lamp or LED is used.

Contact Spring
The built-in switch's terminal screws are used to connect the indicator terminal. Since the connection spring (coil spring) is used for this connection, it will not be necessary to connect the indicator terminal. When a ground terminal is provided however, a lead wire must be used.
Light-ON when Not Operating

Light-ON when Operating/Not Operating


Indicators can be switched from light-ON when operating and light-ON when not operating, by simply rotating the indicator holder by 180. (Molded terminals cannot be switched in this way.)
Light-ON when Operating
LED at top

LED at bottom

Operation
Power Built-in switch

Internal Circuits
Neon lamp Contact spring Resistor
1 2 Load

Light-ON when operating *1

Za

WL-LE

Internal circuits

WL-LE WL-LD
Power Internal circuits

Contact spring

Rectifier stack Rated current diode

Resistor

Light-ON when not operating *2

Za 4 1 Built-in switch 3 2

WL-LD
Load

Zener diode

Resistor

LED

Note: 1. The indicator cover cannot be replaced on the molded terminals. In all cases the indicator does not light when the load is ON. 2. Leakage current from indicator circuit may cause load's malfunction. Please check the load's OFF current before use the indicator-equipped switch. *1. Light-ON when operating means that the lamp lights when the Limit Switch contacts (NC) release, or when the actuator rotates or is pushed down. *2. Light-ON when not operating means the lamp remains lit when the actuator is free, or when the Limit Switch contacts (NO) close when the actuator rotates or is pushed down.

24

WL/WLM
Environment-resistant Switches
Mold Specifications for Hermetic Seal Switches WL@-139 WL@-140

: Molded parts
WL@-141
Oil seal for protection against cutting powder X-ring

Standard built-in switch

Airtight built-in switch

Airtight built-in switch

WL@-145
Oil seal for protection against cutting powder X-ring

WL@-RP40
O-ring

WL@-RP60

Airtight built-in switch

Airtight built-in switch

Airtight built-in switch

* Florine rubber is used for all rubber parts.

Model WL@-139 WL@-140 WL@-141 WL@-145 WL@RP40 WL@RP60

Cable specifications Standard 5-m VCT (vinyl cabtire cable) cable attached. Finished diameter: 11.5 mm, 4-conductor. Standard 5-m VCT cable, with high flexibility and good anti-oil properties attached. Finished diameter: 11.5 mm, 4-conductor.

Spatter-prevention Switches: WLCA2-LEAS


Actuator
Roller, Roller Axis
Using stainless steel prevents spatter from adhering.

Screws
SUS is used, preventing spatter from adhering.

Operating Lever
Melamine sinter-painted, it is easy to peel off the spatter.

Head Cap
Using fluororesin prevents spatter from adhering. * Spatter means the zinc powder produced when welding. Adhering spatter to the Limit Switch may cause malfunction of lever or lamp cover. The lack of gap prevents spatter powder from clogging.

Double Nut
SUS is used for double nut.

Lamp Cover
Heat-resistant resin is used for the lamp cover. By using spherical surface for the display part, it disperses the direction of spatter.

25

WL/WLM
Long-life Switches: WLMGCA2-LD
Release Plunger
Hardening method changed for greater abrasion resistance.
Standard Model
Sintered alloy

Set Position Marker Plate The set position is easy to view.


The stroke is indicated in fluorescent color that is visible from the slit in the rubber cap.
Standard Model Long-life Model

Long-life Model
Stainless steel + Hardening

Head
The Head can be mounted in any of the four directions by removing the screws at the four corners of the Head.
Fluorescent paint

Shaft Section Seal


By fitting a double seal consisting of an oil seal and an X-ring to the rotary shaft, even greater sealing properties are achieved.
Standard Model Long-life Model

Requires maintenance (excessive overtravel) Proper range Requires maintenance (insufficient overtravel) Proper range Requires maintenance (excessive overtravel)

Actuator Head Mounting Screws


Roller
The roller is made of self-lubricating stainless sintered and boasts high resistance to wear.

O-ring

Oil seal

X-ring

Smoother Movement A grease holder is provided on the shaft to prevent the grease from running out.
Standard Model

Lever
The lever forged of anti-corrosive aluminium alloy features high corrosion resistance and outstanding ruggedness. With roller lever models, the actuator position can be set anywhere within 360. (The lever cannot be mounted in the opposite direction.)

Operational Plunger * Cover Seal


Long-life Model

By using a packing seal as the cover seal, an optimum squeeze can be obtained and high sealing properties are assured as well.
Grease holder

Terminal Screws
Four, M4 screws

Smooth movement is achieved using olefin grease. (Standard models use molybdenum disulfide grease.)

Cover Separator
The separator has outstanding insulation properties and prevents the generation of any gases which may corrode the internal parts.

Bearing
The bearing smooths the plunger movement.

Built-in Switch
Built-in switch with SPST-NO+NC contact form.

Cover Mounting Screw Conduit Opening


In addition to level screws which use G tube, direct-wired and pre-wired connectors have been added to the Series. Phillips screws are used to ensure ease of use.

* By changing the direction of the operational plunger, any one of the three operational directions (both sides, left, or right) can be selected.

26

WL/WLM
Contact Forms
Screw Terminal Switches Screw Terminal Switches Indicator-equipped (Light-ON when Not Operating) Switches *1
3 (NO) (NO) 4 (NC) 1 2 (NC) (NC) 1 2 (NC) Internal circuits Za 3 (NO)

(NO) 4

Za

Direct-wired Connector Switches Indicator-equipped (Light-ON when Not Operating) Switches *1


AC
Internal circuits Za

Pre-wired Connector Switches Indicator-equipped (Light-ON when Not Operating) Switches *1


DC (2-core)
Internal circuits Za

DC
Internal circuits Za

DC (3-core, 4-core)
Internal circuits Za

NO NC connector pin 2-core 4 -No. 4-core 4 1

NC NO NO NC -- 3 connector pin 2-core 4 -2 3 No. 4-core 4 1

NC NO -- 3 2 3

Positioning piece *2
2 NC 1 4 NO NC NO 3

Positioning piece *2
2 NC 1 4 NC NO NO

NO NC 4 -connector pin 2-core 4 No. 3

NC NO NO NC -- 3 connector pin 3-core 4 -1 No. 4-core 4 1 2

NC NO 2 3 2 3

Note: Leakage current from indicator circuit may cause load's malfunction. Please check the load's OFF current before use the indicator-equipped switch. *1. Light-ON when not operating means the indicator is lit when the actuator is free and is not light when the Switch contacts (NO) close when the actuator rotates or is pushed down. *2. The position of the positioning piece is not always the same. If using an L-shaped connector causes problems in application, use a straight connector.

27

WL/WLM
Dimensions and Operating Characteristics
General-purpose Models Standard Models
Basic Rotating Lever ........ For all models WL@ indicates a standard-load model and WL01@ indicates a microload model. Roller lever R38 WLCA2 WL01CA2
38R 60 max. 53 1.5 41.5 1.5 40 1.5 13.1 25.4 12.7 25.4

(Unit: mm)

17.5 dia. 7 * Four, M3.5 M5 (length: 12) Allen-head bolt

Roller lever R50 WLCA2-7 WL01CA2-7


50R

17.5 dia. 15 *

67.2 max. 58.1 1.5 36 1.5 13.1 25.4 12.7

Four, M3.5 M5 (length: 12) Allen-head bolt Four, 5.2 +0.2 0 dia. holes

25.4

14.7 (125) Four, 5.2 +0.2 0 dia. holes 58.7 0.2 Three, M4 (lengh:13) 21.6 29.2 35 60 max. 53.2 0.8
1.2

(137) 14.7

68.7

58.7 0.2

Three, M4 (length: 13) 21.6

68.7

5 (4.9) (15.1) 30.2 0.2 40 0.7 JIS B0202 G Effective thread: 4 threads min. Four, M6 Depth: 15 min.
(4.9) (15.1) 30.2 0.2 40 0.7 JIS B0202 G Effective thread: 4 threads min.

* Stainless steel roller

* Stainless sintered roller

29.2 35 42 max. 53.2 0.8 67 max.

1.2

Four, M6 Depth: 15 min.

Roller lever R63 WLCA2-8 WL01CA2-8


63R

17.5 dia. 7 *

60 max. 53 1.5 41.5 1.5 40 1.5 13.1

Adjustable Roller Lever WLCA12 WL01CA12


Adjustable range: 25 to 89 14.7 25.4

17.5 dia. 7 *

60 1.5 41.5 1.5 13.1 25.4 12.7

Four, M3.5 M5 (length: 16) Allen-head bolt Four, 5.2 +0.2 0 dia. holes

Four, M3.5 Four, 5.2 +0.2 0 dia. holes 14.7 M5 (length: 12) Allen-head bolt 58.7 0.2 Three, M4 (length: 13)

25.4 12.7

25.4

(150)

58.7 0.2 68.7 5

Three, M4 (length: 13) 21.6

68.7

5 (4.9) (15.1) 30.2 0.2 40 0.7 JIS B0202 G Effective thread: 4 threads min. Four, M6 1.2 29.2 Depth: 15 min. 35 42 max. 53.2 0.8 21.6 (4.9)

(15.1) 30.2 0.2 40 0.7

JIS B0202 G Effective thread: 4 threads min. * Stainless sintered roller

29.2 35

1.2

Four, M6 Depth: 15 min.

42 max. 65.2 0.8

* Stainless sintered roller

Adjustable Rod Lever (25 to 140 mm) 9 WLCL WL01CL


Adjustable range: 25 to 140 3 0.2 dia. (length: 160) * Four, M3.5 M8 12 Allen-head set screw M5 12 Allen-head bolt Four, 5.2 +0.2 0 dia. holes 58.7 0.2 Three, M4 (length: 13)

55 max. 46 1.5 13.1 25.4 12.7

Fork Lever Lock WLCA32-41 to 44 WL01CA32-41 to 44


(For details see page 42)
25.4 90 3

62.5 max. 56.4 3.5 42.8 3.5 13.1 Two, 17.5 dia. (length: 7) * R38 Four, M3.5 34.1 25.4 12.7

14.7

14.7 (125)

M5 16 Allen-head bolt Four, 5.2 +0.2 0 dia. holes

58.7 0.2 68.7 5 21.6 29.2 35 42 max.


1.2

Three, M4 (length: 13)

68.7

5 (4.9) (15.1) 30.2 0.2 40 0.7 * Stainless steel rod JIS B0202 G Effective thread: 4 threads min. Four, M6 Depth: 15 min. (4.9)

Note: This illustration shows the external dimensions * Plastic roller of the WLCA32-41. (Models WLCA32-041 to -044 and WL01CA32041 to -044 have stainless steel rollers.)

(15.1) 30.2 0.2 40 0.7

JIS B0202 G Effective thread: 4 threads min.

21.6 Four, M6 1.2 29.2 Depth: 15 min. 35 42 max.

Note: Unless otherwise indicated, a tolerance of 0.4 mm applies to all dimensions. Model WLCA2 Operating characteristics WL01CA2 Operating force Release force Pretravel Overtravel Movement Differential OF max. RF min. PT OT min. MD max. 13.34 N 2.23 N 15 5 30 12 WLCA2-7 WLCA2-8 WLCA12 *1 WLCL *2 WL01CA2-7 WL01CA2-8 WL01CA12 *1 WL01CL *2 10.2 N 1.67 N 15 5 30 12 8.04 N 1.34 N 15 5 30 12 13.34 N 2.23 N 15 5 30 12 1.39 N 0.27 N 15 5 30 12 Operating characteristics Model WLCA32-41 to 44 *1 WL01CA32-41 to 44 *1 11.77 N 50 5 55 35

Force necessary to reverse the direction of the lever: Max. Movement until the lever reverses Movement until switch operation: Min. Movement after switch operation: Max.

*1. The operating characteristics for WLCA12 and WL01CA12 are measured at the lever length of 38 mm. *2. The operating characteristics for WLCL and WL01CL are measured at the rod length of 140 mm.

OF and RF for WLCA12, with a lever length of 89 mm. WLCA12, WL01CA12 OF RF 5.68 N 0.95 N

28

WL/WLM
Basic Plunger .....................For all models WL@ indicates a standard-load model and WL01@ indicates a microload model. Top Plunger WLD WL01D
13.1 PT 9.2 dia. 1R * Four, M3.5 OP Four, 5.2 +0.2 0 dia. holes 58.7 0.2 Three, M4 (length: 13) 21.6 (4.9) (15.1) 30.2 0.2 40 0.7 JIS B0202 G Effective thread: 4 threads min. 29.2 35 42 max. 13.1 12.9 17.5 dia. (length: 4.6) *
1.2

12.9

Horizontal Plunger WLSD WL01SD


19.9 (96.2) 68.7 58.7 0.2 17.8

PT Four, M3.5 25.4

OP 46.6 0.8 13.1 12.7 27.5

Four, 5.2 0 dia. holes

1R *1 +0.2 25 dia. *2 68.7

Three, M4 (length: 13) 21.6 29.2


1.2

5 Four, M6 Depth: 15 min.

5 JIS B0202 G (15.1) Effective thread: 30.2 0.2 4 threads min. 40 0.7 *1. Stainless steel plunger *2. Cosmetic nuts PT Four, M3.5 17.5 dia. (length: 4.6)*1 Four, M6 Depth: 15 min.

(4.9)

35 42 max.

* Stainless steel plunger

Top-roller Plunger WLD2 WL01D2 PT


OP

Horizontal-roller Plunger WLSD2 25.4 WL01SD2


28 (96.2) 58.7 0.2 68.7 5 17.8

OP 55.7 0.8 13.1 12.7 27.5

Four, M3.5

Four, 5.2 +0.2 0 dia. holes 58.7 0.2 Three, M4 (length: 13) 21.6 (4.9) (15.1)
30.2 0.2

25 dia. *2 Four, 5.2 +0.2 0 dia. holes Three, M4 (length: 13)

68.7

5 JIS B0202 G Effective thread: 4 threads min. 29.2 35 42 max. 13.1 15.5 dia. 1/2 dia. * 12.9
1.2

Four, M6 Depth: 15 min.

40 0.7

* Stainless sintered roller

21.6 JIS B0202 G Four, M6 1.2 (15.1) Effective thread: Depth: 15 min. 29.2 30.2 0.2 4 threads min. 35 40 0.7 *1. Stainless sintered roller 42 max. *2. Cosmetic nuts Note: The WLSD21 model, which has the roller rotated by 90 is also available. (4.9)

Top-ball Plunger WLD3 WL01D3 PT


OP

Horizontal-ball Plunger WLSD3 25.4 WL01SD3


19.9 17.8 (96.2) 68.7 58.7 0.2

PT Four, M3.5

OP 46.6 0.8 13.1 12.7 27.5

Four, M3.5 1/2 dia. *1 25 dia. *2 Four, 5.2 +0.2 0 dia. holes Three, M4 (length: 13) 21.6 29.2 35 42 max.
1.2

Four, 5.2 +0.2 0 dia. holes 58.7 0.2 Three, M4 (length: 13) 21.6 (4.9) (15.1) 30.2 0.2 40 0.7 JIS B0202 G Effective thread: 4 threads min. 29.2 35 42 max.
1.2

68.7

5 Four, M6 Depth: 15 min.

5 JIS B0202 G (15.1) Effective thread: 30.2 0.2 4 threads min. 40 0.7 *1. Stainless steel ball *2. Cosmetic nuts Four, M6 Depth: 15 min.

(4.9)

* Stainless steel ball

Sealed Top-roller Plunger WLD28 PT WL01D28


OP

13.1 11.2 dia. (length: 5) * 12.9

Four, M3.5

24

Four, 5.2 +0.2 0 dia. holes 58.7 0.2 Three, M4 (length: 13) 21.6 (4.9) (15.1) 30.2 0.2 40 0.7 JIS B0202 G Effective thread: 4 threads min. 29.2 35 42 max.
1.2

68.7

5 Four, M6 Depth: 15 min.

* Stainless steel roller

Note: Unless otherwise indicated, a tolerance of 0.4 mm applies to all dimensions.

Model WLD Operating characteristics WL01D OF max. Operating force 26.67 N RF min. Release force 8.92 N Pretravel PT max. 1.7 mm Overtravel 6.4 mm OT min. Movement Differential MD max. 1 mm OP Operating Position 34 0.8 mm Total travel Position 29.5 mm TTP max.

WLD2 WL01D2 26.67 N 8.92 N 1.7 mm 5.6 mm 1 mm 44 0.8 mm 39.5 mm

WLD3 WL01D3 26.67 N 8.92 N 1.7 mm 4 mm 1 mm 44.5 0.8 mm 41 mm

WLD28 WL01D28 16.67 N 4.41 N 1.7 mm 5.6 mm 1 mm 44 0.8 mm 39.5 mm

WLSD2 WL01SD2 40.03 N 8.89 N 2.8 mm 5.6 mm 1 mm

WLSD3 WL01SD3 40.03 N 8.89 N 2.8 mm 4 mm 1 mm

WLSD WL01SD 40.03 N 8.89 N 2.8 mm 6.4 mm 1 mm

54.2 0.8 mm 54.1 0.8 mm 40.6 0.8 mm

29

WL/WLM
Basic Flexible Rod ............ For all models WL@ indicates a standard-load model and WL01@ indicates a microload model. Coil Spring WLNJ WL01NJ
(107) 140 2.5 PT *3 13.1 6.5 dia. *2

*1

Coil Spring (Multi-wire) WLNJ-30 PT WL01NJ-30


*3 (107) 140 2.5

*1

4.8 dia. *2

13.1

32.7 0.8 Four, 5.2 +0.2 0 dia. holes 58.7 0.2 Three, M4 (length: 13) 21.6 (4.9) (15.1) 30.2 0.2 40 0.7 JIS B0202 G Effective thread: 4 threads min. 29.2 35 42 max. *1. The coil spring may be operated from any direction except the axial direction (). *2. Stainless steel coil spring *3. Optimum operating range of the coil spring is within 1/3 of the entire length from the top end.
1.2

32.7 0.8 Four, 5.2 +0.2 0 dia. holes 58.7 0.2 Three, M4 (length: 13) 21.6 (4.9) (15.1) 30.2 0.2 40 0.7 JIS B0202 G Effective thread: 4 threads min. 29.2 35
1.2

68.7

68.7

5 Four, M6 Depth: 15 min.

5 Four, M6 Depth: 15 min.

42 max. *1. The coil spring may be operated from any direction except the axial direction (). *2. Piano wire coil *3. Optimum operating range of the coil spring is within 1/3 of the entire length from the top end.

Coil Spring (Resin Rod) PT WLNJ-2 WL01NJ-2 *3


(95.4) 26 dia. 140 2.5 44.6 0.8

*1

8 dia. *2

Steel Wire WLNJ-S2 WL01NJ-S2


(161)

PT

*1

1 dia. *2

*3 13.1 13.1

193 2.5

32 0.8 Four, 5.2 +0.2 0 dia. holes 58.7 0.2 68.7 5 Three, M4 (length: 13) 21.6 21.6 (15.1) 30.2 0.2 40 0.7 JIS B0202 G Effective thread: 4 threads min.
1.2

Four, 5.2 +0.2 0 dia. holes 58.7 0.2 Three, M4 (length: 13)

68.7

5 (4.9) 29.2 35 42 max. Four, M6 Depth: 15 min. (4.9) (15.1) 30.2 0.2 40 0.7 JIS B0202 G Effective thread: 4 threads min.

29.2 35

1.2

Four, M6 Depth: 15 min.

42 max. *1. The steel wire may be operated from any direction except the axial direction (). *2. Stainless steel wire *3. Optimum operating range of the steel wire is within 1/3 of the entire length from the top end.

*1. The resin rod may be operated from any direction except the axial direction (). *2. Polyamide resin rod *3. Optimum operating range of the resin rod is within 1/3 of the entire length from the top end.

Note: Unless otherwise indicated, a tolerance of 0.4 mm applies to all dimensions.

Model WLNJ * Operating characteristics WL01NJ * Operating force OF max. 1.47 N PT Pretravel 20 10mm

WLNJ30 * WL01NJ30 * 1.47 N 20 10mm

WLNJ-2 * WL01NJ-2 * 1.47 N 40 20mm

WLNJ-S2 * WL01NJ-S2 * 0.28 N 40 20mm

* These values are taken from the top end of the wire or spring.

30

WL/WLM
Overtravel General-purpose/High-sensitivity Models ........... For all models WL@ indicates a standard-load model and WL01@ indicates a microload model. Roller Lever R38 WLH2 WL01H2 WLG2 WL01G2
14.7 (125) Four, 5.2 +0.2 0 dia. holes 58.7 0.2 Three, M4 (length: 13) 21.6 29.2 35 42 max. 53.2 0.8
1.2

17.5 dia. (length: 7) * Four, M3.5 38R M5 (length: 12) Allen-head bolt

60 max. 53 1.5 41.5 1.5 40 1.5 13.1 25.4 12.7 25.4

Adjustable Rod Lever WLHL WL01HL Adjustable range: WLGL 25 to 140 WL01GL
14.7

9 3 0.2 dia. (length: 160) * Four, M3.5 M8 (length: 12) Allen-head lock screw M5 (length: 12) Allenhead bolt Four, 5.2 +0.2 0 dia. holes Three, M4 (length: 13)

55 max. 46 1.5 41.5 1.5 13.1 25.4 12.7

25.4

68.7

58.7 0.2

68.7

5 JIS B0202 G (15.1) Effective thread: (4.9) 30.2 0.2 4 threads min. 40 0.7 * Stainless sintered roller Four, M6 Depth: 15 min. 5 (4.9) (15.1) 30.2 0.2 40 0.7 JIS B0202 G Effective thread: 4 threads min. 21.6 29.2 35 42 max.
1.2

Four, M6 Depth: 15 min.

* Stainless sintered roller

Note: 1. WL@G2 is identical to other models except in the shape of the set position marker plate. 2. The built-in switch for WLH2 is W-10FB3. 3. The built-in switch for WLG2 is W-10FB3-8.

Note: 1. WL@GL is identical to other models except in the shape of the set position marker plate. 2. The built-in switch for WLHL is W-10FB3. 3. The built-in switch for WLGL is W-10FB3-8.

Adjustable Roller Lever WLH12 WL01H12 Adjustable range: WLG12 25 to 89 WL01G12


14.7

17.5 dia. (length: 7) *

67 max. 60 1.5 41.5 1.5 13.1 25.4 12.7 25.4

Four, M3.5 M5 (length: 16) Allen-head bolt Four, 5.2 +0.2 0 dia. holes

Adjustable Rod Lever WLHAL4 WL01HAL4


Adjustable range: 350 to 380

3.2 dia. * 8 12 .8 M5 (length: 12) Allen-head bolt 54.5 1.5 41.5 1.5 13 .1 2 5 .4 12 .7

65 58.7 0.2 Three, M4 (length: 13) 21.6 (15.1) 30.2 0.2 40 0.7 JIS B0202 G Effective thread: 4 threads min.
1.2

68.7 14 .7 Four, 5.2 +0.2 0 dia. holes Four, M6 Depth: 15 min. 58.7 0.2 Three, M4 (length: 13)

2 5 .4

5 (4.9)

6 8 .7

29.2 35 42 max. 65.2 0.8

5 21.6 (4.9) (15.1) 30.2 0.2 40 0.7 * Stainless steel rod JIS B0202 G Effective thread: 4 threads min. 2 9.2 35 42 max.
1.2

* Stainless sintered roller

Note: 1. WL@G12 is identical to other models except in the shape of the set position marker plate. 2. The built-in switch for WLH12 is W-10FB3. 3. The built-in switch for WLG12 is W-10FB3-8.

Four, M6 Depth: 15 mi

Rod Spring Lever WLHAL5 WL01HAL5


428.5 2 65

7.7

Note: Unless otherwise indicated, a tolerance of 0.4 mm applies to all dimensions.


54 1.5 41.5 1.5 13 .1 25.4 12.7

2.3 dia. *

11 14.7

M5 (length: 16) Allen-head bolt

25.4

Four, 5.2 +0.2 0 dia. holes 58.7 0.2 Three, M4 (length: 13) 21.6 2 9.2 35 42 max.
1.2

68.7

OF and RF for WLH12 and WL01H12, with a lever length of 89 mm.


OF RF WLH12, WLA01H12 4.18 N 0.42 N WLG12, WL01G12 4.18 N 0.42 N

5 (4.9) (15.1) 30.2 0.2 40 0.7 * Piano wire JIS B0202 G Effective thread: 4 threads min. Four, M6 Depth: 15 min.

Model WLH2 Operating characteristics WL01H2 Operating force OF max. 9.81 N Release force RF min. 0.98 N Pretravel PT 15 5 Overtravel OT min. 55 Movement Differential MD max. 12

WLG2 WL01G2 9.81 N 0.98 N +2 101 65 7

WLH12 *1 WLG12 *1 WLHL *1 WLGL *2 WLHAL4 *3 WLHAL5 WL01H12 *1 WL01G12 *1 WL01HL *1 WL01GL *2 WL01HAL4 *3 WL01HAL5 9.81 N 9.81 N 2.84 N 2.84 N 0.98 N 0.90 N 0.98 N 0.98 N 0.25 N 0.25 N 0.15 N 0.09 N +2 +2 15 5 101 15 5 101 15 5 15 5 55 65 55 65 55 55 12 7 12 7 12 12

Note: With WLHAL4, WL01HAL4, WLHAL5, and WL01HAL5, the actuator's tare is large, so depending on the installation direction, they may not be properly reset. Always install so that the actuator is facing downwards. *1. The operating characteristics of WLH12, WL01HL12, WLG12, and WL01G12 are measured at the lever length of 38 mm. *2. The operating characteristics of WLHL, WL01HL, WLGL, and WL01GL are measured at the rod length of 140 mm. *3. The operating characteristics of WLHAL4, and WL01HAL4 are measured at the rod length of 380 mm.

31

WL/WLM
Overtravel Side-installation Models ... For all models WL@ indicates a standard-load model and WL01@ indicates a microload model. Roller Lever WLCA2-2N WL01CA2-2N
17.5 dia. (length: 7) * Four, M3.5 38R Two, M5 (length: 18) M5 (length: 12) Allen-head bolt Four, 5.2 +0.2 0 dia. holes Two, 5.2 +0.2 0 dia. holes Three, M4 (length: 13)
0.2

60 max. 53 1.5 41.5 1.5 40 1.5 22 11 13.1 11.5

Roller Lever WLCA2-2 WL01CA2-2

60 max. 53 1.5 41.5 1.5 17.5 dia. (length: 7) * 40 1.5 13.1 25.4 12.7

38R

Four, M3.5 M5 (length: 12) Allen-head bolt

25.4

16.1 (126.5)

(10.8) 101.8 64 0.2

16.1 (126.5) Four, 5.2 +0.2 0 dia. holes Three, M4 (length: 13) 5 JIS B0202 G (15.1) Effective thread: 30.2 0.2 4 threads min. 40 0.7 * Stainless sintered roller (4.9) 21.6
1.2

58.7 0.2

58.7 0.2

68.7

5 (15.1) 30.2 0.2 40 0.7 JIS B0202 G Effective thread: 4 threads min. 23 21.6 33 1.2 35 42 max.

5 5 Four, M6 Depth: 15 min.

29.2 35 42 max. 53.2 0.8

Four, M6 Depth: 15 min.

(4.9)

* Stainless sintered roller

Adjustable Roller Lever WLCA12-2N 17.5 dia. (length: 7) * WL01CA12-2N


Adjustable range: 25 to 89 Four, M3.5 Two, M5 (length: 18) M5 (length: 16) Allen-head bolt Four, 5.2 +0.2 0 dia. holes 58.7 0.2

67 max. 60 1.5 41.5 1.5 22 11 13.1 11.5

Adjustable Roller Lever WLCA12-2 WL01CA12-2


Adjustable range: 25 to 89 (10.8) 101.8 64 0.2 58.7 0.2 16.1

67 max. 60 1.5 17.5 dia. (length: 7) * Four, M3.5 M5 (length: 16) Allen-head bolt Four, 5.2 +0.2 0 dia. holes 68.7 Three, M4 (length: 13) 41.5 1.5 13.1 25.4 12.7

25.4

16.1

Two, 5.2 +0.2 0 dia. holes 5 (4.9) (15.1) 30.2 0.2 40 0.7 Three, M4 (length: 13) JIS B0202 G Effective thread: 4 threads min. 5
0.2

5 21.6 JIS B0202 G Effective thread: 4 threads min. * Stainless sintered roller (4.9) (15.1) 30.2 0.2 40 0.7
1.2

23 21.6 33 1.2 35 42 max.

Four, M6 Depth: 15 min.

29.2 35 42 max. 65.2 0.8

Four, M6 Depth: 15 min.

* Stainless sintered roller

Adjustable Rod Lever WLCL-2N WL01CL-2N


Adjustable range: 25 to 140

3 0.2 dia. (length: 160) * M8 (length: 12) Allen-head lock screw Four, M3.5 Two, M5 (length: 18) M5 (length: 12) Allen-head bolt Four, 5.2 +0.2 0 dia. holes Two, 5.2 +0.2 0 dia. holes Three, M4 (length: 13)

55 max. 46 1.5 22 11 13.1 11.5

Adjustable Rod Lever WLCL-2 WL01CL-2


Adjustable range: 25 to 140

55 max. 9 3 0.2 dia. (length: 160) * M8 (length: 12) Four, M3.5 Allen-head lock screw M5 (length: 12) Allen-head bolt Four, 5.2 +0.2 0 dia. holes 46 1.5 41.5 1.5 13.1 25.4 12.7

16.1

(10.8) 16.1 101.8 64 0.2 58.7 0.2 5


0.2

25.4

58.7 0.2

5 (4.9) (15.1) 30.2 0.2 40 0.7 JIS B0202 G Effective thread: 4 threads min.

Three, M4 (length: 13) 21.6 29.2


1.2

68.7

23 21.6 33 1.2 35 42 max.

5 Four, M6 Depth: 15 min.

5 (4.9) (15.1) 30.2 0.2 40 0.7 JIS B0202 G Effective thread: 4 threads min. Four, M6 Depth: 15 min.

* Stainless steel rod

* Stainless steel rod

35 42 max.

Note: Unless otherwise indicated, a tolerance of 0.4 mm applies to all dimensions.

Model WLCA2-2N WLCA12-2N *1 WLCL-2N *2 WLCA2-2 Operating characteristics WL01CA2-2N WL01CA12-2N *1 WL01CL-2N *2 WL01CA2-2 Operating force OF max. 9.61 N 9.61 N 2.84 N 8.83 N Release force RF min. 1.18 N 1.18 N 0.25 N 0.49 N Pretravel PT 20 max. 20 max. 20 max. 25 5 Overtravel OT min. 70 70 70 60 Movement Differential MD max. 10 10 10 16

WLCA12-2 *1 WLCL-2 *2 WL01CA12-2 *1 WL01CL-2 *2 8.83 N 2.55 N 0.49 N 0.1 N 25 5 25 5 60 60 16 16

OF and RF for WLCA12-2N and WL01CA12-2N, with a lever length of 89 mm.


WLCA12-2N, WLA01CA12-2N 4.10 N 0.50 N

*1. The operating characteristics of WLCA12-2N and WL01CA12-2N are measured at the lever length of 38 mm. *2. The operating characteristics of WLCL-2N and WL01CL-2N are measured at the rod length of 140 mm.

OF RF

32

WL/WLM
High-precision Models
WL@ are Standard Models and WL01@ are Microload Models.

Roller Lever WLGCA2 WL01GCA2


17.5 dia. (length: 7) * Four, M3.5 38R M5 (length: 12) Allen-head bolt

60 max. 53 1.5 41.5 1.5 40 1.5 13.1 25.4 12.7

25.4

(125)

14.7 Four, 5.2 +0.2 0 dia. holes

58.7 0.2 Three, M4 (length: 13) 5 (4.9) (15.1) 30.2 0.2 40 0.7 JIS B0202 G Effective thread: 4 threads min. 21.6 29.2
1.2

68.7

Model WLGCA2 Operating characteristics WL01GCA2 Operating force OF max. 13.34 N Release force RF min. 1.47 N +2 Pretravel PT 5 0 Overtravel OT min. 40 Movement Differential MD max. 3

Four, M6 Depth: 15 min.

* Stainless sintered roller

35 42 max. 53.2 0.8

Note: Unless otherwise indicated, a tolerance of 0.4 mm applies to all dimensions.

Sensor I/O Connector Switches


Direct-wired Connector/Pre-wired Connector Models Refer to page 17 for the connecting cable. Roller Lever Plungers ........WL@ are Standard Models and WL01@ are Microload Models. Standard Models (WLCA2), High-precision Models (WLGCA2), Overtravel General-purpose Models (WLH2), Overtravel High-sensitivity Models (WLG2) Connector Models
60 max. 53 1.5 41.5 1.5 40 1.5 13.1 25.4 12.7 14.7 M5 (length: 12) Allen-head bolt Four, 5.2 +0.2 0 dia. holes 58.7 0.2 68.7 Three, M4 (length: 13) 5 (20) Four, M6 Depth: 15 min. SC-1M 300 50 25.4 58.7 0.2 Three, M4 (length: 13) 17.5 dia. (length: 7) *

Pre-wired Connector Models

60 max. 53 1.5 41.5 1.5 40 1.5 13.1 25.4 12.7 25.4

17.5 dia. (length: 7) *

38R

Four, M3.5

38R

Four, M3.5

M5 (length: 12) Allen-head bolt Four, 5.2 +0.2 0 dia. holes 68.7

14.7

5 12.5 M12 1 (4.9) (15.1) 30.2 0.2 40 0.7 JIS B0202 G Effective thread: 4 threads min.

Four, M6 21.6 Depth: 15 min.


1.2

29.2 35 42 max. 53.2 0.8 (4.9) (15.1) 30.2 0.2 40 0.7 XS2H-D421 21.6
1.2

* Stainless sintered roller

6 dia.

M12 1 * Stainless sintered roller

29.2 35 42 max. 53.2 0.8

Note: 1. Only the dimension of the set position marker plate is different for WLG2 Models. 2. Unless otherwise indicated, a tolerance of 0.4 mm applies to all dimensions. 3. The models with operation indicators are shown in the above diagrams.

Actuator Operating characteristics Operating force OF max. Release force RF min. Pretravel PT Overtravel OT min. Movement Differential MD max.

Standard roller lever actuator 13.34 N 2.23 N 15 5 30 12

High-precision roller lever actuator 13.34 N 1.47 N +2 5 0 40 3

Overdrive generalpurpose actuator 9.81 N 0.98 N 15 5 55 12

Overdrive high-sensitivity actuator 9.81 N 0.98 N +2 10 0 65 7

33

WL/WLM
Top-roller Plunger (WLD2) Direct-wired Connector Models Pre-wired Connector Models
13.1 PT 13.1 PT 17.5 dia. (length: 4.6) * 12.9 OP Four, M3.5 (length: 10) 28 Four, 5.2 +0.2 0 dia. holes 58.7 0.2 Four, 5.2 +0.2 0 dia. holes 58.7 0.2 Three, M4 (length: 13) 5 12.5 (4.9) (15.1) 30.2 0.2 40 0.7 M12 1 JIS B0202 G Effective thread: 4 threads min. 21.6 Four, M6 Depth: 15 min. 1.2 29.2 35 42 max. 300 50 68.7 Three, M4 (length: 13) 5 (20) Four, M6 Depth: 15 min. SC-1M 68.7 17.5 dia. (length: 4.6) * 12.9

OP

Four, M3.5 (length: 10) 28

6 dia. XS2H-D421 (15.1) 30.2 0.2 M12 1 40 0.7 * Stainless sintered roller (4.9) 21.6 29.2 35 42 max.
1.2

* Stainless sintered roller

Note: 1. Unless otherwise indicated, a tolerance of 0.4 mm applies to all dimensions. 2. The following diagrams are for a indicator-equipped models.

Actuator Operating characteristics Operating force OF max. Release force RF min. Pretravel PT max. Overtravel OT min. Movement Differential MD max. Operating Position OP Total travel Position TTP max.

Top-roller plunger 26.67 N 8.92 N 1.7 mm 5.6 mm 1 mm 44 0.8mm 39.5 mm

Indicator-equipped Models
Roller Lever WLCA2-LE/LD WL01CA2-LE/LD
60 max. 53 1.5 41.5 1.5 17.5 dia. (length: 7) * 40 1.5 13.1 25.4 12.7

38R

Four, M3.5

25.4 14.7 (125) M5 (length: 12) Allen-head bolt Four, 5.2 +0.2 0 dia. holes 58.7 0.2 Three, M4 (length: 13) 5 21.6 (4.9) JIS B0202 G Effective thread: 4 threads min. * Stainless sintered roller (15.1) 30.2 0.2 40 0.7
1.2

68.7

29.2 35 42 max.

Four, M6 Depth: 15 min.

Note: Unless otherwise indicated, a tolerance of 0.4 mm applies to all dimensions.

Actuator WLCA2-LE/LD WL01CA2-LE/LD Operating characteristics Operating force OF max. 13.34 N Release force RF min. 2.23 N Pretravel PT 15 5 Overtravel OT min. 30 Movement Differential MD max. 12

34

WL/WLM
Spatter-prevention Models
Roller Lever (Screw Terminals) WLCA2-@S/WL01@-@S WLH2-@S/WLG2-@S WLGCA2-@S Roller Lever (Pre-wired connectors) WLCA2-@S-M1J*/WL01@-@S-M1J* WLH2-@S-M1J*/WLG2-@S-M1J* WLGCA2-@S-M1J*
* External dimensions are the same even for different core wires. 60 max.
17.5 dia. (length: 7) * Four, M3.5 head clamping screws 38R Two, M5 Allen-head nut and arm set screw Four, 5.2 +0.2 0 dia. holes Fluororesin cap 60 max. 54 1.5 13.1 25.4 12.7 38R 17.5 dia. (length: 7) * Four, M3.5 head clamping screws Two, M5 Allen-head nut and arm set screw Four, 5.2 +0.2 0 dia. holes Fluororesin cap 58.7 0.2 Three, M4 (length: 13) Lamp cover 5 5 (4.9) (15.1) 30.2 0.2 40 0.7 Three, M4 (length: 13) JIS B0202 G Effective thread: 4 threads min. 21.6
1.2

53 1.5 41.5 1.5 40 1.5 13.1 25.4 12.7 25.4

25.4

14.7

(125)

14.7

68.7

58.7 0.2 Lamp cover

68.7

(20) Four, M6 Depth: 15 min. 300 +100 50

Four, M6 Depth: 15 min. SC-1M

29.2 35 42 max.

* Stainless steel roller

6 dia. (4.9) (15.1) 30.2 0.2 40 0.7 XS2H-D421 21.6 29.2 35 42 max. 53.2 0.8
1.2

* Stainless steel roller

Sealed Top-roller Plunger (Screw Terminals) WLD28-@S

Sealed Top-roller Plunger (Pre-wired connectors) WLD28-@S-M1J*


* External dimensions are the same even for different core wires.

PT 13.1 PT 11.2 dia. (length: 5) * 12.9 OP

11.2 dia. (length: 5) * Rubber cap (Fluorosilicone) Four, M3.5 (length: 10) Mounting bushing Tightening screws and spring washers Four, 5.2 +0.2 0 dia. holes Three, M4 (length: 13) Lamp cover

13.1 12.9

OP

Four, M3.5 Four, 5.2 +0.2 0 dia. holes 24 58.7 0.2

68.7

58.7 0.2 Lamp cover 5 (4.9) (15.1) 30.2 0.2 40 0.7 Three, M4 (length: 13) JIS B0202 G Effective thread: 4 threads min.

68.7

5 (20) Four, M6 Depth: 15 min. SC-1M

21.6
1.2

29.2 35 42 max.

Four, M6 Depth: 15 min.

300 +100 50 6 dia. (4.9) (15.1) 30.2 0.2 40 0.7 XS2H-D421 21.6 29.2 35 42 max.
1.2

* Stainless steel roller

* Stainless steel roller

Note: Unless otherwise indicated, a tolerance of 0.4 mm applies to all dimensions.

Actuator Operating characteristics Operating force OF max. Release force RF min. Pretravel PT Overtravel OT min. Movement Differential MD max. Operating Position OP Total travel Position TTP max. Basic 13.34 N 2.23 N 15 5 30 12

Roller Lever Overtravel models General-purpose High-sensitivity 9.81 N 9.81 N 0.98 N 0.98 N +2 15 5 101 55 65 12 7

High-precision 13.34 N 1.47 N +2 5 0 40 3

Sealed Top-roller Plunger 16.67 N 4.41 N 1.7 mm max. 5.6 mm 1 mm 44 0.8 mm 39.5 mm

35

WL/WLM
Long-life Models
Rotating Lever Models Roller Lever (Screw Terminals) WLM@-LD
17.5 dia. (length: 7) * Four, M3.5 (length: 26.5) M5 (length: 12) Allen-head bolt Four, dia. holes 5.2 +0.2 0 60 max. 53 1.5 41.5 1.5 40 1.5 13.1 25.4 12.7 38R 25.4 14.7

Roller Lever (Direct-wired Connectors) WLM@-LD@


17.5 dia. (length: 7) * Four, M3.5 (length: 26.5) M5 (length: 12) Allen-head bolt Four, 5.2 +0.2 0 dia. holes Rubber cap 68.7 58.7 0.2 Three, M4 (length: 13) Lamp cover SC-2FD (4.9) (15.1) 30.2 0.2 40 0.7 M12 1 JIS B0202 G Effective thread: 4 threads min.

60 max. 53 1.5 41.5 1.5 40 1.5 13.1 25.4 12.7

38R

25.4

14.7

Rubber cap 58.7 0.2 Three, M4 (length: 13) Lamp cover 21.6 (4.9) (15.1) 30.2 0.2 40 0.7
1.2

68.7

29.2 JIS B0202 G Effective thread: 4 threads min. 35 42 max. 53.2 0.8

Four, M6 Depth: 15 min.

5 12.5

Four, M6 21.6 Depth: 15 min. 29.2


1.2

* Stainless steel roller

* Stainless steel roller

35 42 max. 53.2 0.8

Roller Lever (Pre-wired Connectors) WLM@-LD@


17.5 dia. (length: 7) * Four, M3.5 (length: 26.5) M5 (length: 12) Allen-head bolt Four, 5.2 +0.2 0 dia. holes Rubber cap 58.7 0.2 Three, M4 (length: 13) Lamp cover (20) 5 XS2H-D421

60 max. 53 1.5 41.5 1.5 40 1.5 13.1 25.4 12.7 25.4

38R

14.7

68.7

Four, M6 Depth: 15 min.

300 50 44.7 6 dia. 21.6 (4.9) (15.1) 30.2 0.2 40 0.7 29.2 35 42 max. 53.2 0.8
1.2

* Stainless steel roller

Note: Unless otherwise indicated, a tolerance of 0.4 mm applies to all dimensions.

Model Operating characteristics Operating force OF max. Release force RF min. Pretravel PT Overtravel OT min. Movement Differential MD max.

WLMCA2-LD@ Basic models 9.81 N 0.98 N 15 5 30 12

WLMH2-LD@ General-purpose overtravel models 9.81 N 0.98 N 15 5 55 12

WLMG2-LD@ High-sensitivity overtravel models 9.81 N 0.98 N +2 101 65 7

WLMGCA2-LD@ High-precision models 13.34 N 1.47 N +2 5 0 40 3

36

WL/WLM
Actuators (Levers Only) Lever: Only rotating lever models are illustrated. WL-1A100 Standard Lever
17.5 dia. (length: 7) stainless sintered alloy roller 17.9 12.6

WL-1A115 Resin Roller


17.5 dia. (length: 7) resin roller 17.9 12.6

WL-1A400 Bearing Roller


17 dia. (length: 6) bearing roller 16.9 12.1

WL-1A118 Nylon Roller: Roller Width: 30 mm


17.5 dia. (length: 30) Nylon roller 40.2 0.8 23.6

7.3-dia. mounting holes

38 54.8

7.3-dia. mounting holes

38 54.8

7.3-dia. mounting holes

R38 38 54.8 7.3-dia. mounting holes 16

54.8

16

M5 Allen-head bolt 11.4

16

M5 Allen-head bolt 11.4

16

M5 Allen-head bolt 11.4

M5 Allen-head bolt 11.4

WL-1A105 Double Nuts


17.5 dia. (length: 7) stainless sintered alloy roller 17.9 12.6

WL-1A103S Spatter Prevention


17.5 dia. (length: 7) stainless steel roller 17.9 12.6

WL-1A200 Lever Length: 50 Roller Width: 15


17.5 dia. (length: 15) stainless steel roller 25.7 16.6

WL-1A300 Lever Length: 63


17.5 dia. (length: 7) stainless sintered alloy roller 17.9 12.6

7.3-dia. mounting holes

38 54.8

7.3-dia. mounting holes

38 0.2 54.8 7.3-dia. mounting holes 50 66.8 7.3-dia. mounting holes 63 0.3 79.8

16

Two, M5 Allenhead nut and arm set screw

11.4

16

M5 Allen-head bolt 11.4 16 M5 Allen-head bolt 11.4 16 M5 Allen-head bolt 11.4

WL-2A100
24.9 0.8 19.7 0.8

WL-2A111 Resin Roller


17.5 dia. (length: 7) resin roller Adjustable lever: stainless steel 24.9 0.8 19.7 0.8

WL-2A107 Double Nuts


17.5 dia. (length: 7) 24.9 0.8 stainless sintered M5 alloy roller Allen-head 19.7 0.8 bolt Adjustable lever: stainless steel 23

WL-2A108 Resin Roller


24.9 0.8 M5 17.5 dia. (length: 7) Allen-head 19.7 0.8 resin roller bolt Adjustable lever: stainless steel 23 Adjustable range: 25 to 140

17.5 dia. (length: 7) stainless sintered alloy roller Adjustable lever: stainless steel

Adjustable range: 25 to 89 105.75 7.3-dia. mounting holes M5 Allen-head bolt 12 16

Adjustable range: 25 to 89 105.75 7.3-dia. mounting holes M5 Allen-head bolt 12 16

Adjustable range: 28 to 88 7.3-dia. mounting holes

105.75 7.3-dia. mounting holes


155.75

12 16

Two, M5 Allen-head nut and arm set screw


6.2 (15.8)

WL-2A122
24.9 0.8 17.5 dia. (length: 7) M5 stainless sintered Allen-head 19.7 0.8 alloy roller bolt Adjustable lever: stainless steel 23 Adjustable range: 25 to 140 7.3-dia. mounting holes

WL-2A106
17.5 dia. (length: 7) stainless sintered alloy roller Adjustable lever: stainless steel 24.9 0.8 19.7 0.8 9.1

WL-2A130
17.5 dia. (length: 7) stainless sintered alloy roller (21.8) 24.7 0.8 19.5 0.8 3

WL-2A104
24.9 0.8 50 dia. (length: 6) Nylon roller 19.7 0.8

Adjustable range: 25 to 89 105.75


155.75

23 (10) (10) (112) 89.5R Three, dia. holes 7.3+0.1 0 -dia. mounting holes Two, M5 (length: 16) Allen-head bolt 5.3+0.2 0 Adjustable from 42 to 89

7.3-dia. mounting holes

M5 Allen-head bolt 16 20 * Can be installed on the rear side. 15.9 20

7.3-dia. mounting holes

M5 Allen-head bolt

22.1

6.2 (15.8)

12 16

23

Note: Unless otherwise indicated, a tolerance of 0.4 mm applies to all dimensions.

37

WL/WLM
Lever: Only rotating lever models are illustrated. WL-2A110
50 dia. (length: 15) Nylon roller 34.5 24.4

WL-2A105
49 dia. rubber roller Material: NBR

34.2 24.2 6

WL-1A106
50 dia. (length: 6) Nylon roller 20.1 0.8

WL-1A110
35 dia. (length: 6) Nylon roller 20.1 0.8

Adjustable from 41 to 78.5

122

23

Adjustable from 41 to 89

38R M5 Allen-head 16 bolt M5 Allen-head bolt 16

38R

7.3-dia. mounting holes 16

M5 Allen-head bolt

7.3-dia. mounting holes

11.5

16

7.3+0.1 0 -dia. mounting holes 11.5

7.3-dia. mounting holes

WL-4A100
9 3-dia. stainless steel rod 7.3-dia. mounting holes M5 Allen-head bolt 19

WL-4A201
9 2-dia. stainless steel for spring

WL-3A100
3.2-dia. stainless steel rod Adjustable from 350 to 380 400 2 Actuator's center of rotation

WL-3A106 Double Nut


3.2-dia. stainless steel rod Adjustable from 350 to 380 400 2

Adjustable from 25 to 140 160

Adjustable from 270 to 290

13

7.3-dia. mounting holes M5 Allen-head bolt

11 65 2 7.5 6

11 65 2 7.5 6 7.3-dia. mounting 12.8 holes Two, M5 Allenhead nut and arm set screw

11 11

7.3-dia. mounting holes

12.8

M5 13.4 Allen-head bolt 25.5 max.

13.4 25.5 max.

WL-3A108
3.2-dia. stainless steel rod

WL-3A200
2.3-dia. operation rod

WL-3A203
8 dia. Cap 50

WL-4A112
9 4-dia. stainless steel rod 7.3-dia. mounting holes Adhesive 2.3-dia. operation rod 12.5 dia. max. Adjustable up to 141 160 19 M5 Allen-head bolt

Adjustable from 650 to 660 680

8 0.4

417.5 2 450 4 12.5 dia. max. (95) 11 65 2 7.5 6 11 7.5 6 7.3-dia. mounting 7.5 holes M5 Allen-head bolt 13 24.6 max. 7.3-dia. mounting holes M5 Allen-head bolt 13 24.6 max. (95) 11 7.5 6 432.5 2 470 4

7.3-dia. mounting 12.8 holes

M5 Allen-head bolt

13.4 25.5 max.

11

WL-2A129
Marking (18.5) 3 8R

15.8

WL-5A101
Two, 17.5 dia. (length: 7) stainless sintered alloy rollers 6.7 1.3 90 7.3 +0.1 0 dia. 38R 54.8 17.7 12.3

WL-5A103
Two, 17.5 dia. (length: 7) stainless sintered alloy rollers 17.7 6.7 12.3 90 7.3 +0.1 0 dia. 38R 54.8 1.3

WL-5A105
Two, 17.5 dia. (length: 7) stainless sintered alloy rollers 17.7 12.3 90 7.3 +0.1 0 dia. 38R 54.8

84 95.3 (108) 10 10 11.3

Three, 5.3 +0.2 0 dia. holes 7.3 +0.1 0 dia. mounting holes

M5 (length: 16) Allen-head bolt 11 15.9 20 Two,M5 (length: 16) 22.1 Allen-head bolts

M5 (length: 16) Allen-head bolt 11

M5 (length: 16) Allen-head bolt 11

WL-5A100 has a plastic roller

WL-5A102 has a plastic roller

WL-5A104 has a plastic roller

Note: 1. Unless otherwise indicated, a tolerance of 0.4 mm applies to all dimensions. 2. When using the adjustable roller (rod) lever, make sure that the lever is facing downwards. Use caution, as telegraphing (the Switch turns ON and OFF repeatedly due to inertia) may occur.

38

WL/WLM
Safety Precautions
Refer to Safety Precautions for All Limit Switches.

Precautions for Safe Use


When a rod or wired-type actuator is used, do not touch the top end of the actuator. Doing so may result in injury. (Applicable models) WLHAL5 and WL01HAL5 Rod Spring Levers and WLNJ-S2 and WL01NJ-S2 Steel-wire Actuators. A short-circuit may cause damage to the Switch, so insert a circuit breaker fuse, of 1.5 to 2 times the rated current, in series with the Switch. In order to meet EN approval ratings, use a 10-A fuse that corresponds to IEC60269, either a gI or gG for general-purpose types and spatter-prevention models only.

Using Switches for Micro Loads


Contact faults may occur if a Switch for a general-load is used to switch a micro load circuit. Use switches in the ranges shown in the diagram below. However, even when using micro load models within the operating range shown here, if inrush current occurs when the contact is opened or closed, it may increase contact wear and so decrease durability. Therefore, insert a contact protection circuit where necessary. The minimum applicable load is the N-level reference value. This value indicates the malfunction reference level for the reliability level of 60% (60). The equation, 60 = 0.5 106/operations indicates that the estimated malfunction rate is less than 1/2,000,000 operations with a reliability level of 60%.
Voltage (V) 5 mW 30 0.16 mA 800 mW 26 mA

Precautions for Correct Use


When wiring terminal screws, use M4 round crimp terminals and tighten screws to the recommended torque. Wiring with bare wires, or incorrect crimp terminals, or not tightening screws to the recommended torque can lead to short-circuits, leakage current, and fire. When performing internal wiring there is a chance of short-circuit, leakage current, or fire, so be sure to protect the inside of the Switch from splashes of oil or water, corrosive gases, and cutting powder. Using an inappropriate connector or assembling Switches incorrectly (assembly, tightening torque) can result in malfunction, leakage current, or fire, so be sure to read the instruction manual thoroughly beforehand. Even when the connector is assembled and set correctly, the end of the cable and the inside of the Switch may come in contact. This can lead to malfunction, leakage current, or fire, so be sure to protect the end of the cable from splashes of oil or water and corrosive gases.

24 Operating range for micro-load models 12


Unusable range

Operating range for standard models

5 0 0.1

1 mA 1 10

100 mA 160 mA 100 1,000

Current (mA)

Operating Environment
Seal material may deteriorate if a Switch is used outdoor or where subject to special cutting oils, solvents, or chemicals. Always appraise performance under actual application conditions and set suitable maintenance and replacement periods. Install Switches where they will not be directly subject to cutting chips, dust, or dirt. The Actuator and Switch must also be protected from the accumulation of cutting chips or sludge.
Not Suitable Suitable

Constantly subjecting a Switch to vibration or shock can result in wear, which can lead to contact interference with contacts, operation failure, reduced durability, and other problems. Excessive vibration or shock can lead to false contact operation or damage. Install Switches in locations not subject to shock and vibration and in orientations that will not produce resonance. The Switches have physical contacts. Using them in environments containing silicon gas will result in the formation of silicon oxide (SiO2) due to arc energy. If silicon oxide accumulates on the contacts, contact interference can occur. If silicon oil, silicon filling agents, silicon cables, or other silicon products are present near the Switch, suppress arcing with contact protective circuits (surge killers) or remove the source of silicon gas.

39

WL/WLM
Built-in Switch
Do not remove or replace the built-in switch. If the position of the builtin switch moves, it can cause reduced performance, and if the insulation sheet moves (separator), the insulation may become ineffective.

Connectors
Either the easy-to-use Allen-head nut or the SC Connector can be used as connectors. To ensure high-sealing properties, use the SC Connector. Refer to Limit Switch Connectors for details on SC Connectors.

Tightening Torque
If screws are too loose they can lead to an early malfunction of the Switch, so ensure that all screws are tightened using the correct torque. In particular, when changing the direction of the Head, make sure that all screws are tightened again to the correct torque. Do not allow foreign objects to fall into the Switch. No.
1. 3. 6.

Wiring
Use 1.25-mm2 lead wires and M4-insulation covered crimp terminals for wiring.

Crimp Terminal External Dimensions


L l F

Wiring Method Switch Box Section


Ground terminal

Type Head mounting screw Cover mounting screw Allen-head bolt (for securing the lever) Terminal screw Connector

Appropriate tightening torque 0.78 to 0.88 Nm 1.18 to 1.37 Nm 4.90 to 5.88 Nm 0.59 to 0.78 Nm 1.77 to 2.16 Nm

D dia.

1. 2.

4.

3.
2. 5.

dz dia. : 4.3 D dia. : 4.5 B : 8.5 L : 21.0 F : 7.8 l : 9.0 (mm)

dz dia.

NO terminal

NC terminal

4. 5.

The ground terminal is only installed on models with ground terminals.

Installing the Switch


To install the Switch, make a mounting panel, as shown in the following diagram, and tighten screws using the correct torque. Mounting

Rotating Lever Set Position (General-purpose or Spatterprevention Switches Only)


All rotating lever models, except the fork lever lock models, have a set position marker plate. (See page 23.) After operation, set the indicator needle on the marker plate so that is in the convex section of the bearing.

Mounting
WL Mounting locations

Operation Set Position (Long-life Switches Only)


For all Long-life Switching, there is a set position marker slit on the rubber cap of the head. After operation, set the slit on the rubber cap so that the fluorescent color on the shaft section can be seen.

Front Mountig : Four, 5.2 +0.2 0 dia. holes or M5 tapped holes Rear Mountig : Four, 6.2 +0.2 0 dia. holes

Terminal Plate
By using a short circuit plate, as shown in the following diagram, the Switch can be fabricated into a single-polarity double-break switch. When ordering, specify WL Terminal Plate (product code: WL9662F).

Front Mountig/ Rear Mountig


58.7 0.15

30.2 0.15

2.5 +0.2 0

7.1

In case of side mounting for overtravel,90 WL@-@@2N

Mounting locations
3R

9 0.2
Two, 5.2 +0.2 0 dia. holes

COM 7

16 0.15 23 0.4
2R

Side Mountig
64 0.15

2.1R

3.5

4.2 +0.1 0

t = 0.6 Brass plate

Indicator
23 0.15

Indicator-equipped switch has contacts and indicator in parallel. When contacts are open, leakage current flows through the indicator circuit and may cause load's malfunction. Please check the load's OFF current before use the indicatorequipped switch.

40

WL/WLM
Using the Switches
Item Changing the Installation Position of the Actuator By loosening the Allen-head bolt on the actuator lever, the position of the actuator can be set anywhere within the 360. With Indicator-equipped Switches, the actuator lever comes in contact with the top of the indicator cover, so use caution when rotating and setting the lever. When the lever only moves forwards and backwards, it will not contact the lamp cover (except for long-life models). Changing the Orientation of the Head By removing the screws in the four corners of the Head, the Head can be set in any of the four directions. Be sure to change the plunger for internal operations at the same time. (The operational plunger does not need to be changed on general-purpose and highsensitivity overtravel models.) The roller plunger can be set in either two positions at 90. WLCA2-2N and WL01CA2-2N can be set only in either the forward or backward direction. Applicable models and Actuators Roller Levers: WLCA2, WL01CA2, WLCA2-2, WL01CA2-2, WLH2,WL01H2, WLG2, WL01G2, WLMCA2@, WLMH2@, WLMG2@, WLMGCA2@ Adjustable Roller Levers: WLCA12, WL01CA12, WLCA12-2, WL01CA12-2, WLH12, WL01H12, WLG12, WL01G12, Adjustable Rod Levers: WLCL, WL01CL, WLCL-2, WL01CL-2, WLHL, WL01HL, WLGL, WL01GL Roller Levers: WLCA@, WL01CA@, WLCA@-2, WL01CA@-2, WLGCA@, WLH@, WL01H@, WLG@, WL01G@, WLMCA2@, WLMH2@, WLMG2@, WLMGCA2@ Adjustable Rod Levers: WLCL, WL01CL, WLCL-2, WL01CL-2 Horizontal Plungers: WLSD@, WL01SD@ Top-roller Plungers: WLD2, WL01D2 Sealed Top-roller Plungers: WLD28, WL01D28 Does not include -RP60 Series or -141 Series. Details

Loosen the M5 12 bolt, set the actuator's position and then tighten the bolt again.

Head Head Loosen the screws. Loosen the screws.

One-side Operation for General-purpose and High-precision Switches


The output of the Switch will be changed, regardless of which direction the lever is pushed. The output of the Switch will only be changed when the lever is pushed in one direction.
Not operating

Operating Operating Not operating Operating Operating

Operational plunger

Operation in both directions

Clockwise operation

Counterclockwise operation

Changing the Operating Direction By removing the Head on models which can operate on one-side only, and then changing the direction of the operational plunger, one of three operating directions can be selected. For overtravel 90 operation models, one of three operating directions can be selected by loosening the rubber holder using either a coin or a flat-blade screwdriver and changing the direction of the internal rubber section. The tightening torque for the screws on the Head is 0.78 to 0.88 Nm.

Cam Direction Changing Procedure for Overtravel, 90 Operation Switches


Roller Levers: WLCA2, WL01CA2, WLGCA2, WLMGCA2@ Adjustable Roller Levers: WLCA12, WL01CA12 Adjustable Rod Levers: WLCL, WL01CL Overtravel Models: WLCA@-2N, WL01CA@-2N
Loosen the cam holder with a coin or screwdriver. Take out the cam from the Switch. Change the direction of the cam as required by your intended operation and then reinstall the cam.

Relationship of cam to operation as observed from the rear of Switch


Operation on both sides Operates Operates Operation on one side Operates Does not operate

Operation on one side Does not operate Operates

Avoid this combination

41

WL/WLM

Item Installing the Roller on the Inside By installing the roller lever in the opposite direction, the roller can be installed on the inside. (Set so that operation can be completed within a 180 level range.)

Applicable models and Actuators Roller Levers: WLCA@, WL01CA@, WLH@, WLCA@-2, WL01CA@-2, WLMCA2@, WLMH2@, WLMG2@, WLMGCA2@, WLG@, except for the adjustable roller levers. Fork Lever Locks: WLCA32-4@, WL01CA32-4@

Details

Loosen the Allen-head bolt.

WLCA32-41

WLCA32-43

Selecting the Roller Position There are four types of fork lever lock for use depending on the roller position.

Fork Lever Locks: WLCA32-4@, WL01CA32-4@

WLCA32-42

WLCA32-44

Note: An explanation of the operation of fork lever locks is provided after this table.

WLCA12 etc.

Adjusting the Length of the Rod or Lever The length of the rod or lever can be adjusted by loosening the Allen-head bolt.

Adjustable Roller Levers: WLCA12, WL01CA12 etc. Adjustable Rod Levers: WLCL, WL01CL, etc.

Adjustment range radius: 25 to 89 mm Loosen this Allen-head bolt and adjust the length of the lever.

Loosen this Allen-head bolt and adjust the length of the rod.

Operation of Fork Lever Locks


The fork lever lock is configured so that the dog pushes the lever to reverse the output and this reversed state is maintained even after the dog continues on. If the dog then pushes the lever from the opposite direction, the lever will return to its original position.

Example

NC terminal: ON

NO terminal: ON

NO terminal: ON

42

Read and Understand This Catalog


Please read and understand this catalog before purchasing the products. Please consult your OMRON representative if you have any questions or comments.

Warranty and Limitations of Liability


WARRANTY
OMRON's exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or other period if specified) from date of sale by OMRON. OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NON-INFRINGEMENT, MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. OMRON DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED.

LIMITATIONS OF LIABILITY
OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABILITY. In no event shall the responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted. IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON'S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR.

Application Considerations
SUITABILITY FOR USE
OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of products in the customer's application or use of the products. At the customer's request, OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply to the products. This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product, machine, system, or other application or use. The following are some examples of applications for which particular attention must be given. This is not intended to be an exhaustive list of all possible uses of the products, nor is it intended to imply that the uses listed may be suitable for the products: Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not described in this catalog. Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles, safety equipment, and installations subject to separate industry or government regulations. Systems, machines, and equipment that could present a risk to life or property. Please know and observe all prohibitions of use applicable to the products. NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCTS ARE PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.

PROGRAMMABLE PRODUCTS
OMRON shall not be responsible for the user's programming of a programmable product, or any consequence thereof.

Disclaimers
CHANGE IN SPECIFICATIONS
Product specifications and accessories may be changed at any time based on improvements and other reasons. It is our practice to change model numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifications of the products may be changed without any notice. When in doubt, special model numbers may be assigned to fix or establish key specifications for your application on your request. Please consult with your OMRON representative at any time to confirm actual specifications of purchased products.

DIMENSIONS AND WEIGHTS


Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when tolerances are shown.

PERFORMANCE DATA
Performance data given in this catalog is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of OMRONs test conditions, and the users must correlate it to actual application requirements. Actual performance is subject to the OMRON Warranty and Limitations of Liability.

ERRORS AND OMISSIONS


The information in this document has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical, or proofreading errors, or omissions.

2011.10 In the interest of product improvement, specifications are subject to change without notice.

OMRON Corporation
Industrial Automation Company
http://www.ia.omron.com/
(c)Copyright OMRON Corporation 2011 All Right Reserved.

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