Tech Spec Naval Template Sample

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Oil and Natural Gas Corporation Limited

CHARTER HIRE OF A FPSO FACILITY
D1 FIELD
TECHNICAL SPECIFICATION GAS TURBINE
GENERATORNg Teik Lee
C0
1 Jul 11
AFB Approved For Bid
WBR
A0
28 Jun 11
IFR Issued For Review
WBR
NTL
NTL
HH
Rev
Date
Description
Prepared
Checked
Engr
Approved
NTL
NTL
HH
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REVISION HISTORY
Rev
Description of Change
Number of
Pages
Date
A0
Issued For Review
72
28 Jun 11
C0
Approved for Bid
72
1 Jul 11
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TABLE OF CONTENTS
INTRODUCTION........................................................................................................................................ 5
PROJECT BACKGROUND...................................................................................................... 5
OBJECTIVES............................................................................................................................ 5
DEFINITIONS............................................................................................................................ 5
SCOPE
6
GENERAL................................................................................................................................. 6
SCOPE OF SUPPLY AND SERVICES.....................................................................................6
Scope of Supply......................................................................................................... 6
Services...................................................................................................................... 7
Options....................................................................................................................... 8
Limits of Supply.......................................................................................................... 8
Responsibility Matrix and Deviation List.....................................................................9
TECHNICAL BID PROPOSAL SUBMISSION..........................................................................9
CONFLICTING REQUIREMENTS............................................................................................ 9
NOTIFICATION OF WORKS AND SERVICES BEING SUBCONTRACTED.........................10
DESIGN REQUIREMENTS...................................................................................................................... 11
GENERAL............................................................................................................................... 11
CLASS APPROVAL............................................................................................................... 11
CODES & STANDARDS......................................................................................................... 11
DESIGN CRITERIA................................................................................................................. 12
DESIGN DATA........................................................................................................................ 13
DESIGN & SERVICES FEATURES........................................................................................13
General..................................................................................................................... 13
Process Requirements (NOT APPLICABLE)............................................................14
Mechanical Requirements........................................................................................ 14
Electrical Requirements............................................................................................24
Instrumentation and Control Design.........................................................................24
Structural Requirements........................................................................................... 27
Design for Easy Maintenance...................................................................................27
Equipment and Piping Layout..................................................................................28
MATERIALS........................................................................................................................... 29
DESIGNATION AND NAME PLATES....................................................................................29
Designation............................................................................................................... 29
Name Plates............................................................................................................. 29
Material..................................................................................................................... 30
GUARANTEES......................................................................................................................................... 31
EQUIPMENT PERFORMANCE.............................................................................................. 31
PERFORMANCE GUARANTEES.......................................................................................... 31
OTHER GUARANTEES.......................................................................................................... 31
Vibration................................................................................................................... 31
Sound Pressure Level..............................................................................................31
QUALITY AND ENVIRONMENTAL MANAGEMENT, INSPECTIONS AND TESTS...............................32
QUALITY AND ENVIRONMENTAL MANAGEMENT REQUIREMENTS...............................32
Responsibility for Quality, Environmental Compatibility and Their Management......32
Qualification of the VENDOR....................................................................................32
Conformance to ISO Standards................................................................................32
Related Programs..................................................................................................... 32
Co-operation between VENDOR and PURCHASER................................................33
Quality Information Feedback...................................................................................33
INSPECTION AND TESTS..................................................................................................... 33
General..................................................................................................................... 33
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Shop I&T.................................................................................................................. 33
Site Installation I&T................................................................................................... 34
Site Commissioning I&T........................................................................................... 34
Non-conformance Reporting.....................................................................................34
Certificate of Compliance......................................................................................... 34
PAINTING AND COATING, PRESERVATION AND PROTECTION.......................................................35
PAINTING AND COATING..................................................................................................... 35
TOUCH-UP PAINTING ON SITE............................................................................................35
PRESERVATION AND PROTECTION...................................................................................35
DOCUMENTATION AND PROGRESS REPORTING..............................................................................37
GENERAL............................................................................................................................... 37
ENGINEERING DOCUMENTS...............................................................................................37
INSTALLATION & ASSEMBLY DOCUMENTS......................................................................37
OPERATION & MAINTENANCE (O&M) DOCUMENTS........................................................37
QUALITY RECORDS DOCUMENTATION.............................................................................37
TRAINING DOCUMENTS....................................................................................................... 38
PROGRESS REPORTING...................................................................................................... 38
SHIPMENT AND FIELD SERVICES........................................................................................................ 39
GENERAL............................................................................................................................... 39
PACKAGING.......................................................................................................................... 39
STORAGE............................................................................................................................... 39
TRANSPORTATION AND HANDLING..................................................................................39
ERECTION & COMMISSIONING........................................................................................... 39
Erection and Installation...........................................................................................39
Final erection check and pre-commissioning ...........................................................40
Commissioning......................................................................................................... 40
TRAINING AND TECHNICAL SERVICES..............................................................................40
APPENDICES.......................................................................................................................................... 41
APPENDIX B1: RESPONSIBILITY MATRIX AND DEVIATION LIST....................................42
APPENDIX C1: UTILITY, ENVIRONMENTAL AND METOCEAN DATA...............................49
APPENDIX C2: EQUIPMENT DESIGN CRITERIA................................................................50
APPENDIX C3: SPECIFIC INSPECTION AND TEST REQUIREMENTS..............................51
APPENDIX C4: PAINTING & CORROSION PROTECTION REQUIREMENTS....................55
APPENDIX C5: PIPING AND INSTRUMENTATION DIAGRAM (P&ID)................................56
APPENDIX C6: APPLICABLE PROJECT REQUIREMENTS................................................57
APPENDIX C7: LAYOUT PLAN.............................................................................................58
APPENDIX D1: EQUIPMENT DESIGN DATA SHEETS........................................................59
APPENDIX E1: VENDOR DOCUMENT REGISTER LIST......................................................60
APPENDIX E2: CONTENT AND ARRANGEMENT OF DOCUMENTS.................................65
APPENDIX E3: BASS 2-YEAR SPARE PARTS FORM........................................................73
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INTRODUCTION
PROJECT BACKGROUND
Oil and Natural Gas Corporation (ONGC) are further developing the D1 Field located about
200 km to the west of Mumbai City, India in the Western Offshore area. This specification is
applicable to the FPSO for the D1 Field Development Project.
OBJECTIVES
This Specification summarizes the requirements for the FPSO and associated riser system
only for use on the D1 Field.
Even though this specification is intended to state PURCHASERs requirements, VENDORs
are encouraged to propose alternative arrangements, configurations, or specifications which
may at face value deviated from the requirements of this specification, but which would
enable the VENDORs to offer a better cost-benefit solution whilst still generally meeting the
implied intent of this specification. Any deviation from this specification must be explicitly
approved by PURCHASER.
DEFINITIONS
The following words and expressions shall have the meanings hereby assigned to them
except where the context otherwise requires.
Company:
Oil and Natural Gas Corporation (ONGC)
PURCHASER:
Bumi Armada Berhad (BAB)
Bidder/VENDOR:
Any potential VENDOR invited to submit technical and price

proposals for the scope of work and services described in this
specification.
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SCOPE
GENERAL
The objective of this specification is to specify and select equipment or packaged system,
having the general characteristics as detailed herein, and which shall be fully integrated and
coordinated with all other system installations and equipment to fulfill the purpose intended.
The Gas Turbine Generator (GTG) shall comply with the technical requirements specified in
this document.
The VENDOR is responsible to inform PURCHASER of any perceived discrepancies in this
document and its references, before proceeding with the manufacturing of the equipment,
default of which makes the VENDOR responsible for any errors or omissions therein, even
though these have been approved by PURCHASER. Each deviation from this specification
must be declared during the bidding stage and approved by PURCHASER authorized
representative in writing.
All equipment and material provided by the VENDOR shall be new, free from defects and of
the same type, standard and quality set forth in this specification. All workmanship shall be of
acceptable standard of the oil & gas industry, of accepted engineering practice, in
accordance with this specification and recognized international or national standards or
codes, and to the entire satisfaction of PURCHASER and its client.
Where the VENDOR can demonstrate improved technology options/development with a
better reliability, high availability, long life and safe operation for the process conditions
specified herein such alternatives shall be considered in addition to the requirements invoked
in the specification. The alternative options must be proven and tested at least one year on a
commercial level.
SCOPE OF SUPPLY AND SERVICES

Scope of Supply
The VENDOR shall provide 3 X 50% (minimum 3 x 5.5 MW) capacity GTG complete; each
GTG package shall consist of below main configuration and equipment.
Main components:
Electric generator
Gas turbine driver, duel fuel (gas and diesel)
Flexible couplings with non sparking coupling guards
Lubrication system
Diesel fuel system
Cooling system for gas, lubrication oil, etc
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Conditioning Monitoring System
Unit Control Panel (UCP)
Gas turbine enclosure complete with pressurized ventilation system and associated inlet
air, exhaust systems and noise reduction devices, Fire & Gas Detection System, Fire
Suppression System, lighting, etc
On-skid digital panels and instrumentation
All other instrumentation and control devices as required
Electrical equipment
All on-skid Electrical Power Cabling, Control Cabling, and Instrument Signal Cabling precabled to skid edge junction boxes
On-skid piping and valves
Thermal Insulation except for exhaust Ducting
Personnel Protection
Acoustic Insulation
Structural skid(s) for turbine and accessory equipment c/w hold-down materials and two
(2) SS316 M12 x 50 mm earth bosses
HAZOP recommendation implementation
No DLE (Dry Low Emission) shall be considered.
Lifting aids (spreader bar, slings, shackles)
Special tools for installation and maintenance (including turbine engine trolley if
applicable)
Painting & coating
Preservation and packing
Labeling and tagging
Start Up and Commissioning Spare parts
Drawings and Documents as per VDRL (VENDOR Document Register List)
Services
The VENDOR shall provide all services which are necessary for the supply of the specified
equipment as well as but not limited to the services below:
1. Engineering for equipment
2. Procurement of material
3. Manufacturing and fabrication of equipment
4. Participation in technical clarification, design review and Hazop meetings at
PURCHASERs office in Kuala Lumpur
5. Inspections, examinations & tests as specified, including but not limited to:
Factory Acceptance Testing
Systems Testing
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Lateral and Torsional Critical Speed Analysis
ASME PTC 22 mechanical and performance test for each Turbine
6. Shop assembly
7. Classification Society ie. ABS design and construction approval for whole package
including 100% POP test for all PSVs (as applicable) and Regulations
8. Standard quality control (approved by PURCHASER)
9. Final coating and painting
10. Protection and packing for transport
11. Documentation
12. Supervision of erection on site (separate order)
13. Complete unit test on site (separate order)
14. Final erection check and pre-commissioning (separate order)
15. Commissioning supervision (separate order)
Options
1. One common portable standard offshore water wash system for all turbines covered
herein. This shall include a water wash cart consisting of vessel, pump/driver, piping,
valve, fittings, instruments, etc.
2. Spare and wear parts for two (2) years' operation. This shall include the Primary Spares
for the Gas Turbine Engine.
3. Field Service Rates for installation, assembly, site inspection & test and commissioning.
4. Training for the operational personnel (classroom and on-site including training manuals).
5. Training for the operational personnel for major machinery items at VENDORs factory
according to Factory Training Schedules.
Limits of Supply
If not specifically stated otherwise in the attachments, the limit of supply for each interface
point shall be as defined in general at the interface or connection of the following:
1. Interface piping flanges at skid edge or equipment inlet/outlet/vent/drain. Gasket, bolts &
nuts at interfaces to be provided by VENDOR. Interface pipe specification shall be
according to ANSI.
2. Terminal strip in local control panel (for cabling to PURCHASER DCS and power supply)
The interface connection details shall be suitable for IEC connection and PURCHASERs
cable sizes.
3. Terminal box on driver motor (for cabling to PURCHASER power supply). VENDOR shall
provide cable tray from terminal box to skid edge for skid package. The interface
connection details shall be suitable for IEC connection and PURCHASERs cable sizes.
4. Instrument junction boxes at skid edge. The interface connection details shall be suitable
for IEC connection and PURCHASERs cable sizes.
5. Small power and lighting terminal boxes at skid edge. The interface connection details
shall be suitable for IEC connection and PURCHASERs cable sizes.
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6. First fill of main lubricating oil is provided by PURCHASER. Lube oil list including
quantity, brand/grade and frequency of change shall be provided by VENDOR.
7. Structural support base plates, brackets etc for module and platform frame interfaces.
Responsibility Matrix and Deviation List

The responsibility matrix of the scope of supply is listed in the table as per Appendix B1.
VENDOR to confirm compliance or deviation by filling-in or commenting on the applicable
columns in the table.
TECHNICAL BID PROPOSAL SUBMISSION

The bidder shall provide the following technical information and documents in his proposal:
Equipment Technical Description
Equipment Datasheet/Specification/GA Drawings
Inspection and Test Plan
Confirmation of the required guarantees
Two (2) years spare part list
Reference lists
Deviations to this Specification, if any
Completed Technical Compliance List
Work schedule
IMPORTANT:
Incomplete data sheets or non-submission of the required information stated in this
subsection shall be cause for rejection of the VENDORs proposal.
CONFLICTING REQUIREMENTS
The following is the order of precedence:
National Legal and Statutory Requirements of Local Region Laws
Classification Society i.e. ABS
Datasheets
This Specification
Project Specifications (referred to in this specification)
Referenced Project Drawings
Reference Codes and Standards
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In case of any inconsistencies or conflicting requirements between this specification and any
other document forming part of subject Purchase order, the VENDOR shall indicate such to
PURCHASER and shall obtain PURCHASER's written directive.
NOTIFICATION OF WORKS AND SERVICES BEING SUBCONTRACTED

The VENDOR shall not subcontract portions of the supply or services without prior written
approval by PURCHASER. The VENDOR shall notify PURCHASER which of the major
packages he intends to subcontract and where the production facilities are located.
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DESIGN REQUIREMENTS
GENERAL
If the VENDOR considers any technical requirements stated in this specification to be
detrimental to the performance or quality of the equipment specified he shall indicate this to
PURCHASER's engineer and shall obtain written directive on how to proceed.
Otherwise, he will be held fully liable for any consequence of not following such procedure.
The design requirements stated in the contract exhibits enclosed (Appendix C2) shall be
considered an integral part of this specification.
CLASS APPROVAL
It is VENDORs responsibility to submit the required design document to the
CLASSIFICATION SOCIETY to obtain class approval. The required design document which
needs submission shall be in accordance to the nominated Class Society Guidelines.
VENDOR is also responsible to include all necessary Class Surveys and Inspections for their
supplied equipment, including the Class certification.
CODES & STANDARDS

The specified equipment shall fulfill the requirements of local and national regulations and
codes applicable at the facility location. Furthermore, the latest editions of codes and
standards listed below shall apply.
Units: The International System of Units (SI) shall be used for all unit measurement
except otherwise advised.
Code/Standard
Title
API RP 14F
Design and Installation of Electrical Systems for Offshore

Production Platform
API RP 14J
Recommended Practice for Design and Hazard Analysis for

Offshore Production Facilities
API RP 520
Sizing, Selection and Installation of Pressure Relieving Systems in

Refineries
API RP 521
Guide for Pressure Relief and Depressuring Systems
API RP 546
Brushless Synchronous Machines 500 kVA and Larger
API RP-11 PGT
Packaged Combustion Gas Turbine
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Code/Standard
Title
API Standard 610
Centrifugal Pumps for Petroleum, Heavy Duty Chemical and Gas

Industry Services
Special Purpose Gear Units for refinery Services
API Standard 613

API Standard 614
Lubrication Shaft-Sealing and Control Oil Systems for Special

Purpose Application
API Standard 615
Sound Control or Mechanical Equipment for Refinery Services
API Standard 616
Type H Industrial Combustion Gas Turbines for Refinery Services.
API Standard 661
Air-Cooled Heat Exchangers for General Refinery Services
API Standard 670
Machinery Protection Systems.
API Standard 671
Special-Purpose Couplings for Refinery Systems
API Standard 676
Positive Displacement Pumps Rotary Type
ASME/ANSI B16.5
Pipe Flanges and Flange Fittings
ASME/ANSI B16.34
Steel Valves, Flanged and Butt Welding Ends
ASME/ANSI B31.3
Chemical Plant and Petroleum Refinery Piping
ASME Section II
Material Specifications
ASME Section V
ASME Section VIII
Non Destructive Examination

Pressure Vessels.
ASME Section IX
Welding and Brazing Qualifications
ASME PTC 22
Gas Turbine Power Plants
AGMA
American Gear Manufacturers Association
AWS D.1.1
Structural Welding Code : Steel
EEMUA 140
Noise Procedures Specification
EN 10204
Metallic Products Types of Inspection Documents
IEC 60034
Rotating Electrical Machines
NACE MR0175/
ISO 15156
Petroleum and Natural Gas Industries Materials for use in H2Scontaining environments in oil and gas production
NFPA 12
Standard on Carbon Dioxide Extinguishing Systems
NFPA 750
Standard on Water Mist Fire Protection Systems
DESIGN CRITERIA
PURCHASER's minimum required design criteria are defined in the following appendixes:
Appendix C1 :
Utility, Environmental and Metocean Data
Appendix C2 :
Equipment Design Criteria
Appendix C3 :
Specific Inspection and Test Requirements
Appendix C4 :
Painting and Corrosion Protection Requirements
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Appendix C5 :
Piping and Instrumentation Diagram (P&ID)
Appendix C6 :
Applicable Project Requirements
Appendix C7 :
Layout Plan
DESIGN DATA
VENDOR's equipment design data are defined in the following appendixes:
Appendix D1 :
Equipment Design Data Sheets
The attached equipment data sheets shall be completed by VENDOR for submission with
bid. When specific auxiliary equipment data sheets are not attached, VENDOR shall
complete the relevant API data sheets including API 613, API 614, API 616 & API 670.
Subject appendixes, although formally part of this specification, shall not be considered a
legal part of this document. For all legal purposes, subject appendix shall be treated as part
of VENDOR's proposal.
DESIGN & SERVICES FEATURES

General
The equipment shall be designed for a useful plant life of 15 years.
The equipment units shall be shop assembled to the maximum extent possible with regard to
shipment size and unit weight.
All equipment which needs periodic check/maintenance (e.g., instruments, valves, vents)
must be made accessible during operation when deemed necessary by means of appropriate
stairs/platforms.
All equipment furnished under this specification shall be integrated into shop assembled skid
unit which is piped, wired, tested, and pre-commissioned to facilitate field erection. The shop
assembly shall include piping, valves, tubing and wiring.
This technical requisition package and its referenced specifications, codes and standards
requirements are not intended to be exhaustive. The VENDOR is also required to provide all
necessary facilities to ensure compliance with the philosophies and intents implied or stated.
No requirement stated in this document or its referenced specifications, codes and standards
shall in any way relieve VENDOR of responsibility for the design or any other aspect of their
contractual obligations and liabilities. Any changes required to this document and its
referenced specification, codes and standards requirements including where as a result of
PURCHASER error or omission, with the sole exception of base input data provided are
deemed to be part of VENDOR Lump Sum Price and within the contractual schedule.
Engineering product in the systems shall be verified, submitted and approved as acceptable
for the operating ranges and services required.
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VENDOR may also propose its standard equipment package which is fit for the purpose
intended and meet the following requirement;
ABS Class requirements
Datasheets (Appendix C2)
Environment Impact (eg. roll, pitch, heave on FPSO as per Appendix C1)
However, all deviation of the standard equipment package from this specification shall be
listed and submitted with the technical proposal for PURCHASERs review and approval.
Process Requirements (NOT APPLICABLE)

Mechanical Requirements
1.1.1.1 Gas Turbine Drivers
Gas Turbines for generator shall be designed, constructed and tested in accordance with the
latest edition of API Standards 616 as modified. Gas turbines shall be site rated at 35C
(95F). Layout of gas turbines shall provide for access to remove/replace the gas turbine.
Lifting gear such as A-frame and monorail shall be provided for lifting and removing of gas
turbine from the enclosure/ skid.
Only proven equipment with at least three (3) units operating satisfactorily for more than
24,000 hours each in similar offshore power generation application will be acceptable, at the
time of VENDOR bid.
316 SS Swagelok double compression fittings shall be used inside and outside the enclosure.
Amendments and supplements to API 616
Amendments and supplements to API Standard 616, latest edition: Gas Turbines for Refinery Services
are as follows. For ease of reference, the section / paragraph numbering of API 616 4th Edition, August
1998 is used. Clauses and paragraphs in API 616 not mentioned shall remain unaltered.
Section /
Clause in API 616
4.1.4
Amendment/Supplements
Delete this clause and replace with:
Gas turbine units shall be suitable for periods of idleness of at least 3 months
duration under the specific site conditions, without requiring any special
maintenance procedures.
4.2.1
Add to this clause:

Codes other than ASME may be acceptable subject to PURCHASER review and
approval.
4.2.9
Add to this clause:

Provision for Field balancing of the gas generator is not required.
CONSULTANTS:
Section /
Clause in API 616
4.3.1
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Add to this clause:
A Pilot fuel supply may not be required depending on VENDORs standard design.
4.4
Add to this clause:

Alternative piping and flange standards may be used subject to PURCHASER
review and approval.
4.4.8
Add the following clause:

Drain connection shall be provided and appropriately positioned for the removal of
spent crank soak washing liquids.
4.5.3
Add the following clauses:

Power turbine blading and nozzles shall have a design life in excess of 100,000
hours at the rated turbine inlet temperature and speed.
Rotor blades shall be moment balanced and all marked to allow field retrofitting of
the blades without the need to rebalance the rotor. Moment balancing data shall be
furnished with the operating manuals.
Gas turbines shall have the turbine air compressor rotor and stator blades of noncorroding material or shall have non-corrodible coating. Full details of rotor, stator
blading and coating materials shall be furnished.
4.6
Addition:
VENDOR standard gas generator seals may be used.
4.8.2.2/3/4
Delete and Replace with:

VENDOR standard may be used subject to review and approval by PURCHASER.
4.9.7

Lubrication system for the gas turbine and generator shall comply with API Std 614.
A separately mounted emergency lube oil rundown tank or DC motor lube oil backup shall be provided for supplying lubricating oil to the gearbox and power turbine
for post shutdown cooling. VENDOR shall advise size of this and method of
operation.
The lubricating oil storage tank shall be of sufficient capacity to provide adequate
retention time at the design oil pump flow rate. VENDOR shall confirm the available
retention time. The tank shall have access hatches of sufficient size for inspection
and cleaning of all parts of the tank. For rundown tanks, lubricating oil, and control
oil tanks, coolers and filter housing shall be made of 316L stainless steel. If built-in
oil tanks provided within the skid frame enclosure, coated carbon steel material is
acceptable.
All tanks and their instrumentation arrangement shall be designed to accommodate
CONSULTANTS:
Section /
Clause in API 616
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the ship motions applicable for this project.
Duplex oil filters including a continuous flow changeover valve, differential pressure
gauge and high differential pressure alarm switch shall be provided.
Atmospheric vents from the lubricating oil tanks shall be open to the atmosphere,
piped to a strategic location. The vent shall be surmounted by a flame trap and an
oil mist coalescer. The oil mist coalescer shall be provided with an integral oil return
to the oil tank.
4.10

Material Quality Control shall be to VENDORs standard subject to review and
approval by PURCHASER and compliance with PURCHASERs PMI and
certification requirements.
5.1.1.1
Add to this clause:

Gas turbine shall be started by an AC motor or Electrohydraulic starting system.
The starting system shall be mounted on the main skid.
5.1.1.7
Add to this clause:

Starter drivers shall be declutched when the gas turbine is running and reengagement shall be prevented until the gas generator decelerates to 250 RPM.
5.1.2.1
Add to this clause:

Starting driver ratings shall allow the continuous cranking for crank soak washing of
the gas turbine air compressor followed by three consecutive starts.
5.1.3.1
Add to this clause:

Means shall be provided for manually turning all rotors for maintenance and
alignment checks. The design shall prevent inadvertent starting of the turbine whilst
the turning or barring gear is in place.
5.2.2
Add the following clauses:

Special purpose couplings and coupling guards shall be designed in accordance
with API 671.
Dry diaphragm-type load couplings with hydraulic fit of the hubs to taper shaft ends
are preferred.
Spacers of adequate length shall be provided to allow removal of coupling hub and
driven equipment bearing and seals without disturbing the shafts.
Flexible pin and bush couplings are not permitted for any main or accessory drive.
Internal couplings for starters and accessories may be the manufacturers
standards.
5.3
Delete this entire paragraph and replace with:
CONSULTANTS:
Section /
Clause in API 616
5.4
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5.3.1
The base plate shall be made with continuous structural members

designed to support the driven equipment.
5.3.2
The base plate shall be sealed on its underside to maintain ventilation

pressure within the enclosure and to prevent oil spillage spreading from the
mounted equipment. All voids shall be sloped to a flanged drain sized not
less than 2 NPS.
5.3.3
The base plate shall be designed for three-point mounting. VENDOR may
propose multi-point mounting as option if proven beneficial to the overall
module structural design.
5.3.4
The alignment of the equipment mounted on the base plate shall not be
disturbed by any movement or flexing of the supporting structure.
5.3.5
When lifting the base plates, complete with all equipment mounted, beam
deflection shall not exceed 1/1200 x L, where L is the total length of the
beam.
5.3.6
The final leveling and alignment of the gas turbine, accessories and the
driven equipment shall be between the equipment supports and the
previously leveled and secured base plates.
5.3.7
All equipment supports and pedestals except for the power turbine shall be
fitted with horizontal jacking screws and vertical leveling screws to facilitate
alignment.
5.3.8
Gas turbine supports shall allow freedom for expansion of the turbine
casing without disturbing the alignment with the driven equipment.
5.3.9
Hot gas producer supports shall be designed to absorb the end thrust as
the hot gas producer expands and to prevent distortion of the
interconnecting hot gas duct to the power turbine.
5.3.10
For parts requiring maintenance or operation access, decking, walkways

and platforms shall be provided by PURCHASER. VENDOR to specify
clearly those areas including the minimum access space/clearance
required.
Add to this Clause:

Instrumentation Requirements shall be in accordance with section 3.6.5 of this
Specification.
5.4.2.1
Add to this Clause:

Fully automatic start is required.
5.4.3.2
Add to this Clause:
CONSULTANTS:
Section /
Clause in API 616
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Speed control range will be established by PURCHASER and VENDOR.
5.4.4.7
Add to this Clause:

VENDORs standard arrangement for temperature sensors may be used subject to
review and approval by PURCHASER.
5.5
Add to this Clause:

VENDORs standard for piping may be used on the gas turbine subject to review
and approval by PURCHASER.
PURCHASERs piping standards shall be used for all interface connections to
PURCHASERs piping and on the Power Turbine.
3.5.1.5
Add this clause:

Screwed and seal welded connections or socket welding connections shall not be
used.
Connections for flammable or toxic fluids shall be flanged.
Piping smaller than shall not be used, except for instrument downstream of the
first shutoff valve. All instrumentation tubing shall be minimum 3/8. Metallic hose
installation shall be designed such that the hose is neither kinked nor able to chafe
against other objects in service.
5.5.2
Delete this paragraph with all its clauses and replace with :
5.5.2.1 Lubricating oil, control oil, and fuel gas piping shall be arranged to prevent a
hazardous situation developing from oil leaking or spraying onto hot turbine
insulation in the event of a pipe or pipe joint failure.
Where this requirement cannot be met by selecting routing of the pipework,
appropriate baffle plates shall be installed to prevent such a hazard as described
from occurring.
5.5.2.2 All components, piping, valves and fittings in the lubricating oil, control oil synthetic
oil and fuel gas systems shall be seamless steel 316L.
Pressure piping downstream of filters shall be free from internal obstructions that
could accumulate dirt.
5.5.2.3 All lubricating oil drain from bearings and gear transmissions, and the drains from oil
systems, shall be fitted with NPT plugged connections.
5.5.3.9 Add to this clause:
VENDOR shall furnish means for cleaning the air compressor by on-line crank soak
washing.
For crank soak washing, one portable solvent mixing and injection system shall be
furnished. Each turbine shall be provided with fixed spray rings and spent fluid drain
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valves.
5.5.2.4 Fuel piping shall comply with 5.5.2, where applicable.
5.5.2.5 All fuel piping on the skid shall be fabricated by bending and welding. Connections
to equipment shall be flanged. Fuel piping shall be subject to 100% radiography.
5.5.2.6 Flexible elastomer O-ring seals are not permitted in any part of the fuel
system.
5.5.2.7 Vent and drain connections from the fuel system shall be separately routed to the
edge of the base plate.
5.5.2.8 Drains to remove crank soak washing liquids shall terminate with auto-drain valves
at the edge of the base plate.
5.5.4.3 Add to this Clause:
The air filter shall be guaranteed to remove 97.5% of all particles 2 microns and
larger, and 99.5% of all particles 5 microns and larger in the atmospheric air intake.
The pressure drop in the as new, clean condition shall be guaranteed. The system
shall allow on-line change-out of filter elements.
5.5.4.4
Delete this clause and replace with :

Turbine air filter system shall include as a minimum :
a)
coarse metal bird and heavy debris screen.
b)
rain hood with vertical upward airflow to the first stage filtration intake.
c)
inertia vane separator, first stage.
d)
high velocity, high efficiency bag filter, second stage.
e)
inertial vane separator, third stage.
f)
ladders and platforms (by PURCHASER).
g)
differential pressure transmitter with high differential pressure alarm
The components of the air filter system shall be fabricated from 316L stainless steel.
5.5.4.6
Add to this clause:

Lifting davits, platforms, access ladders and airtight doors shall be furnished for
maintenance of the inlet air filter media during operation of the turbine.
5.5.4.7
Add to this clause:

All main structural welds construction downstream of the last filter shall comprise
continuous welding. Threaded fastenings shall be either wire-locked or incorporate
friction inserts.
5.5.3.12
Add this clause:

The gas turbine shall be furnished complete with turbine exhaust flange, transition
piece, expansion bellows, ducting supports and attachments for thermal insulation
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to the exhaust duct. Thermal insulation will be provided by PURCHASER.
The stack shall have a height of at least 3 m above the turbine centre line and shall
be designed to prevent direct rain ingress into the exhaust collector. PURCHASER
will provide any structural steelwork required to support the stack.
All drains from the exhaust collector shall terminate in a manual stack drain valve.
The start-up logic shall contain an instruction to the operator to ensure that any
water is drained from the exhaust collector prior to start-up and the sequence shall
require an input from the operator to confirm that this has been done.
Exhaust stack shall be made of 316L stainless steel. However, VENDOR may
propose carbon steel material with suitable coating as option for PURCHASERs
review and approval. For this case, carbon steel material with 409 stainless steel
lining for the exhaust silencer is required as a minimum.
Vents, breathers, etc. shall not be piped into the exhaust stack.
5.5.5.1.2
Add to this clause:

Inlet silencers shall be of 316L stainless steel instead of welded carbon steel.
5.7.1.4
Add this clause:

Insulating materials shall be non-combustible and shall not contain asbestos.
Insulated surfaces shall be mechanically protected, preventing saturation of the
insulation by inadvertent oil leaks or damage to the insulation material.
5.7.4
Delete this section and replace with:

5.7.4.1 Acoustic enclosures shall be furnished for the gas turbines in order to limit the noise
emitted to meet the requirements of this requisition.
5.7.4.2 All acoustic enclosures shall be adequately ventilated with fresh, filtered air. The
ventilation system shall be designed to ensure that the ventilation system
temperature rise does not exceed 60C.
VENDOR shall supply personnel protection for any hot surfaces exposed to possible
operator contact.
5.7.4.3 The arrangement for circulating the ventilating air within the enclosure shall prevent
local overheating of components.
5.7.4.4 The ventilating air shall be filtered by means of a two stage marine filter. The
filtration system and the inlet ducting shall be made of 316L stainless steel.
Two 100% duty, AC electric motor driven ventilation fans, one running and one
standby, shall be furnished to pressurize the acoustic enclosure.
5.7.4.5 Enclosures surrounding equipment requiring operator attention shall be adequately
lit to enable all operations to be safely undertaken. Escape lighting shall be installed
to allow safe exit of operators within the enclosure in the event of main lighting
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failure.
5.7.4.6 Maintenance frames, crawl beams, hoists and trolleys shall be incorporated as
necessary for removal of compressor and gas turbine.
Acoustic enclosures shall be made of carbon steel coated for offshore application as
minimum and shall have hinged and removable doors or panels to provide access
for maintenance. The roof of the enclosure shall be a single, continuously welded
steel plate. Mechanical joints with fasteners and seals are not permitted. Door
hinges, catches, locks, fasteners, etc. shall be made of 316 stainless steel.
5.7.4.7 It shall not be necessary to enter to the acoustic enclosure for normal
operation of the gas turbine. Lubrication/ control oil filing points and control
equipment which require adjusting/ setting while the unit is operating shall be
installed on the outside of the enclosure.
5.8.1.2.4
Modification:
A single Y-type strainer may be used.
5.8.2.1
Add to this clause:

The manufacturer shall ensure that the gas turbine can be started and operated
satisfactorily under the specified conditions of fuel gas pressures, temperatures and
compositions.
6.2.2/3

Inspection of materials shall comply with Inspection and Testing Plan.
4.3.2.7
Add the following clause:

An overspeed test of at least 115% of the maximum continuous speed shall be
undertaken for a minimum period of 3 minutes upon all rotor disks, complete with
blading.
VENDOR shall perform integrity tests on turbine disks after overspeed testing.
6.3.2.1
Add to this clause:

The water used for hydrostatic testing shall be fresh and clean, and shall be wetted
by suitable wetting agent.
6.3.4.2.1
Add to this clause

The contract control panel shall be used during string testing.
6.3.3.1.11
Add to this clause:

Vibration limits for the gas turbine shall comply with VENDOR standards subject to
review and approval by PURCHASER.
6.3.3.3.6
Addition
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The baseline data for the on-stream monitoring of the health and performance of the
gas turbine and its auxiliaries shall be obtained from the data recorded by the
manufacturer during the testing of the equipment.
These baseline data shall also be recorded during the complete unit test.
6.3.3.4
Add to this clause

The gas turbine need not be dismantled after the mechanical running test, unless it
has failed to meet the specified performance.
Flexible fibre optics shall be used as much as possible for inspection after tests and
photographic records shall be made where applicable.
6.3.4.1
Delete and replace with:

Gas turbines shall be performance tested against a dynamometer in accordance
with ASME PTC 22.
6.3.4.2
Delete and replace with

A complete unit test of the gas turbine complete with the generator and all control
auxiliary and accessory equipment under control of the contract panel shall be
carried out. All functions of the complete package shall be demonstrated to the
satisfaction of PURCHASER.
The test shall include a continuous run at maximum operating speed for a period of
not less than four (4) hours (reduced time may be discussed and agreed with
PURCHASER), following stabilization of temperatures and pressures.
The functioning of all protection devices shall be demonstrated.
6.3.4.3

The gear mechanical run test shall be tested as part of the complete unit test. A full
speed shop test at partial load of the gear unit shall be performed at manufacturers
works prior to the gear being assembled on the complete gas turbine and driven
equipment package.
6.3.4.4

Acoustic enclosure shall be designed for not more than 85 dBA at 1 m from source.
7.

Documentation quantities and delivery schedule shall be in accordance with the
VDRL, Appendix E1.
1.1.1.2 Electric Generator

General Requirements:
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Refer to Technical Specification for Generator ref. 21010-BAE-77100-EL-SP-1001 as listed in

Appendix C6.
The generator shall preferably conform to IEC standards. Design of the machine shall be
suitable for the specified operating conditions and for matching the characteristics of the
selected gas turbine driver.
Performance:
Generator nameplate rating shall be at 40C ambient, rated voltage, rated frequency and 0.8
power factor lagging. However the VENDOR shall also state and guarantee the package unit
net continuous site output rating. This shall meet or exceed the gas turbine site ratings with
deductions for all mechanical and electrical losses (including AC power consumed by the
generator set when running). Rating shall be expressed at the generator terminals for a range
of ambient temperatures covering the range of expected ambient temperatures.
VENDOR shall confirm suitability of the power generation unit to start the largest motors
(4000kW) in the facility. The motor shall be fed from 6.6kV switchboard and through soft
starter.
Combined efficiency of generator, exciter and regulator shall not be less than 94 percent at
site rated load and 0.8 p.f. lagging.
Voltage regulation under steady state conditions shall be within 0.5% of rated voltage.
Sudden acceptance or rejection of full load shall not result in a voltage excursion greater than
10%, with recovery to 5% within one second with not more than two overshoots.
Details of relevant experience with similar equipment and environmental conditions shall be
supplied with the quotation. DC electrical controls will be preferred.
Generator set shall be capable of operating satisfactorily under any load conditions.
1.1.1.3 Pressure Vessels
Pressure vessels shall be constructed and registered in accordance with the requirements of
relevant National Authorities.
1.1.1.4 Insulation
Insulation external to the enclosure will be supplied by PURCHASER. VENDOR shall install
clips on the exhaust ducting to enable attachment of PURCHASERs insulation. Personnel
protection insulation at outside skid will be supplied by VENDOR.
Hot surface personnel protection inside the enclosure shall be by application of shielding to
all parts with surface temperature of 70C and above which are accessible during normal
operation in the form of perforated 316 stainless steel plates clamped around
pipework/equipment. The insulation of hot surfaces purely for the purpose of personnel
protection is not acceptable in view of the potential corrosion underneath the insulation.
VENDOR shall design any insulation to keep inside temperature of the enclosure at
permissible range.
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Electrical Requirements
1.1.1.5 Electrical Systems shall be designed in accordance with the Technical Specification for Electrical
Requirements on Packaged Equipment as listed in Appendix C6.
1.1.1.6 Electric motors shall comply with the Technical Specification for LV Motor as listed in Appendix
C6
1.1.1.7 Cabling within package shall meet the requirements of specifications listed in Appendix C6.
1.1.1.8 All electrical motor control centres, electrical distribution shall be remote at a distance of up to
100m of cable away from the field electrical equipment.
Instrumentation and Control Design

1.1.1.9 General
Instrumentation and control systems shall be designed in accordance with the Technical
Specification for Instruments and Controls for Packaged Equipment as listed in Appendix C6.
All signal processing and monitoring shall be performed within a remotely mounted Turbine
control panel (TCP). Refer to P&ID for further description of required scope. Each train shall
be supplied with a dedicated TCP.
All instrumentation shall be readily accessible and rigidly supported. Vibration isolators shall
be considered for all base-mounted instruments and gauge boards.
1.1.1.10
Fire Suppression System

The gas turbine enclosure shall be provided with an automatic high pressure water mist
system OR CO2 system for fire suppression. The system shall be designed in accordance
with NFPA requirements for extinguishing fires in an enclosed machinery space with a
minimum period of protection of ten (10) minutes duration.
The system shall provide efficient CO2 distribution to minimize re-ignition, while not
introducing thermal shocks to the gas turbine/ power turbine casings.
Actuation of the fire suppression system shall be from Fire & Gas Detection Systems (FGS)
implemented in TCP.
The VENDOR shall fully factory test each skid unit and nozzle assembly in accordance with
NFPA 750 or NFPA 12 whichever applicable by simulating the activation both at the
workshop and at site.
1.1.1.11
Integrated Instrumentation and Control System

The control and monitoring of the gas turbine, generator and related auxiliaries such as lube
oil system and supplied off-skid equipment such as fuel gas system etc. shall be integrated
into a single control panel i.e. the turbine control panel (TCP).
The TCP shall be PLC-based. The PLC shall be TUV certified for use in ESD application as
per IEC 61508. VENDOR shall state the SIL certification level of the offered system. The TCP
shall come complete with built-in HMI (Human Machine Interface) and the necessary
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hardware for interfacing to FPSO Integrated Safety and Shutdown Systems (ICSS). The HMI
shall be minimum TFT LCD, 14.1, with XGA resolution and Microsoft Windows based.
TCP shall be designed for front panel access and bottom cable entries.
Care shall be taken by the VENDOR to select the correct type of galvanically isolating type of
barriers, which shall be certified for use with respective field instruments.
The PLC system shall be employed for the following functions for each train:
Gas Turbine Driver Control (for each power generation train)
Integrate the vibration and bearing temperature monitoring system (for each power
generation train)
Fire & Gas detection and protection system for gas turbine package including gas
detectors at the air intake (2oo3)
Event logging and alarm annunciation
Interface with FPSO ICSS
The control system shall incorporate an internal sequence of events recorder with a minimum
resolution of 300 mSec. The events shall be displayed in ICSS HMI.
1.1.1.12
Cabinet and Cabling

It shall be sized and set out to accommodate the wiring technique, in which:
Fields wiring terminates on terminal strips located on one side of each cabinet. The
terminals will include protections and features to easily isolate the signal from the plant
without disconnecting wire. Junction box drawings for instruments located outside of gas
turbine package will be supplied by VENDOR.
The internal cabling will wire from this terminal direct to electronics terminals.
Outgoing wiring is installed as required to connect field devices to field terminals.
The cabinet shall be VENDOR standard design and shall be provided with internal
pockets for drawing.
All materials and accessories shall be furnished by the VENDOR.
All terminals shall be screw terminals and for the field cables shall be knife terminals.
Sufficient room shall be left inside the cabinets for easy access to the spare terminals.
All cables shall be adequately supported and secured.
Marking:
Each cabinet, rack, cable, terminal block, I/O module, plug etc. shall be clearly marked
and labeled by VENDOR.
Each wire must be marked on both ends by secure eligible means approved by
VENDOR.
TCP shall provide 24VDC powered outputs to shutdown valves (where required) and motors.
TCP shall have enough terminals used to connect all cores/ pairs of multicore and multipair
cables from field and from other panels in the same sequence.
VENDOR shall provide necessary safety barriers for IS certified sensors.
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All IS barriers and terminal blocks shall be installed in a dedicated IS terminal strip. Colour of
IS cables, cable ducts and terminal blocks shall be light blue.
All terminal strips layout shall be such that the AC and DC voltages are segregated. The DC
terminal strips will further grouped per type of signal (AI, AO, DI & DO) on the terminal rail
with no mixing within the rows.
Disconnect type terminals shall be provided.
Fused terminals on both sides (positive and negative) shall be provided for powered outputs.
Warning covers shall be fitted over 240/ 120VAC terminals.
There shall be sufficient reserve capacity to add an additional 20% of components/modules/
terminals/cables etc. without the need to add additional components or equipment of any
kind. 20% spare I/O shall be available in every type of I/O module.
Terminals shall be provided to wire all field cable cores, i.e. including spare cores. Assuming
20% spare core, this corresponds to approximately 20% in excess of the number of terminals
otherwise required.
VENDOR shall provide the power distribution, wiring between racks and the complete cross
wiring inside the cabinets.
The memory capacity of the CPU must be more than sufficient to handle all the amount of I/O
and logic required for the project, plus another minimum 40% spare capacity.
Powered field outputs will be powered directly by the TCP output module and will be provided
with surge suppression diodes (for solenoids) and fuses.
If the voltage required is greater than 24 VDC, interposing relays (rail mounted) will be used.
The required interposing relays shall be part of the VENDORs scope of supply.
Nameplates shall be mounted on the front and rear doors. The nameplates shall be made of
plastic with black letters on white background and shall be mounted using stainless steel
screws.
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Structural Requirements
1.1.1.13
Structural Design shall be as per AISC standard with design of single lift point. Skid design
and construction shall also be in accordance to General Specification for Fabrication,
Welding & Installation of Structures Doc. No. 21010-BAE-70000-ST-SP-0003 (Appendix C6)
as applicable.
1.1.1.14
Equipment packages shall be skid mounted and designed with full covered drip pan of
coaming 1 height with one drain point. Drip pans shall be provided beneath the structural
skid covering the whole package. Drip pans shall be sloped 1:50 to the NPS 50 flanged low
point pan drain and shall be covered with a galvanized grating.
1.1.1.15
Each skid shall be provided with trunnions or lifting padeyes to facilitate its installation and
handling. The 4 point lifting configuration with only one hook is preferred. The lifting
configuration shall be possible without the necessity to dismantle any of its accessories.
VENDOR shall provide the detailed design and lifting configuration drawings.
1.1.1.16
Due considerations shall be given to layout design within the skid to provide sufficient access
for operation and maintenance of the equipment/ valves. This shall ensure good access is
available without resort to scaffolding or portable ladders.
1.1.1.17
All equipment shall be designed to withstand the environmental conditions as specified and
stresses which may occur during load out, tow-out and installation.
1.1.1.18
Structural welding shall be in accordance with AWS D1.1. Welding shall only be done by
qualified welders. Any filler welding shall be full and continuous. Fabrication of the structures
to be in accordance with General Specification for Fabrication, Welding and Installation of
Structures as listed in Appendix C1. Due care to be taken during the fabrication of the skid
base structure to avoid any buckling of the frame by sequential welding method.
1.1.1.19
Sharp corners and edges shall be rounded and ground smooth.
1.1.1.20
Pad eyes shall be designed with safety factor of 3 times the dry lift weight.
1.1.1.21
VENDOR shall be responsible for supplying all lifting tackles (including spreader bar (if
required) of all equipment and the complete skid up to point of delivery ex-Works. Thereafter,
as option the PURCHASER shall be responsible for all lifting. VENDOR to provide COST
OPTION for supply of lifting aids. Lifting gears shall be certified for the loads applicable.
Lifting configuration shall be designed as per LOC offshore lifting design guidelines and shall
be subject to NDE testing of welds
1.1.1.22
VENDOR shall be responsible to provide complete skid with jack-up bolts for levelling. The
skid shall be designed for multi-point support on a steel deck frame, without grouting. Anchor
bolts will be provided by PURCHASER.
1.1.1.23
VENDOR shall study the pancake structure of the module supporting the proposed skid and
use similar sections so that the webs are co-planar, and submit for review and approval of the
drawings to PURCHASER before fabrication.
1.1.1.24
GTG Package shall be assembled on a fabricated steel skid complete with all auxiliary
systems including lubrication, seal flush and cooling/quench (as applicable), instrumentation,
etc. and shall be ready for site installation, commissioning and start-up.
Design for Easy Maintenance

The equipment as an integral part of the whole production plant shall be designed for easy
maintenance or even better shall be maintenance free.
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That means it shall fulfill (but not be limited to) the following requirements:
Possibility for refilling oil or grease (as well as other operating media) without dismantling
work.
Any requirement for maintenance must be detailed and clearly described. Such
maintenance must be possible without dismantling work for the parts of the equipment.
In general, the equipment should be designed for the facility life.
Parts of the equipment not designed for the whole lifetime of the facility must be identified
including their expected lifetime. Example:
30,000 operating hours for roller bearings.
However, the lifetime of any part of the equipment must be at least such that a possible
exchange can happen during the planned outage of the equipment. This means that the
lifetime must be 16,000 hours as a minimum or a multiple of this time span.
Equipment and Piping Layout
1.1.1.25
Refer to Appendix C7 for the available plot plan and location of the equipment.
Package size limitation as follows:
XXm (W) x XXm (L) with accessories
1.1.1.26
GTG package shall be mounted on a structural steel skid completely piped and wired up.
High consideration shall be given for easy accessibility to all the items for maintenance and
operational requirements when designing the layout of the generator and gas turbine driver
package and lube oil skid. Access shall be provided to all equipment, instrument items and
any location/ area requiring maintenance.
All equipment and piping shall be neatly arranged on the skid to avoid any components
protruding outside of the skid where possible and ensure that they do not obstruct
maintenance operation.
Piping shall be designed and fabricated in accordance with PURCHASER Piping and Valve
specifications.
Routing of piping shall be based on process requirements, safety, ease of maintenance and
operation. Piping shall be neatly routed along the base plate. Piping shall not obstruct
operation, handling and inspection covers, bearing caps, etc.
All drain and vent points shall be closed with an isolation valve and blind flange.
Skid design shall minimize the amount of assembly work required on site.
All piping and equipment for hazardous/flammable liquids and gases on the skid shall have
100% radiographic examination of all welding.
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MATERIALS
All materials shall be new and the selection of materials shall conform to the requirements of
the purchase order, recognized national standard or codes, statutory/regulatory authority and
this specification.
They shall be selected by the Vendor according to the requirements of the system and shall
be those which, based on past experience, have proven most appropriate for this particular
application. The equipment bodies, tanks, pipe work, valve bodies, pressure vessels, and the
like must be metallurgically suitable and/or include sufficient corrosion allowance to meet this
requirement and specified design life. The Vendor shall be fully responsible for all materials
used in the design of the equipment.
Material selection waived by PURCHASER shall not relieve the Vendor from Error or
Deviation from the Contract Requirements stated in Purchase Orders.
VENDOR shall provide EN 10204 Type 3.2 material certification for pump bodies and valve
bodies or as agreed with PURCHASER. VENDOR shall provide EN 10204 Type 3.1 material
certification for other components.
DESIGNATION AND NAME PLATES

Designation
The equipment and components are designated according to the PURCHASERs systems
and equipment numbering & tagging. Vendor shall use the designated numbering if it is
already specified in the P&IDs. Where it is not clearly specified, Vendor shall follow
PURCHASERs Guidelines for Equipment Numbering.
Name Plates
The Vendor shall, at a minimum, provide the following:
One (1) main nameplate per package/skid
One (1) nameplate per equipment within the package/skid
Name plates shall adequately mark the components and shall indicate the following:
Component designation (name and tag number)
Type and size/capacity/ratings
Technical data
Design data and applicable codes
Manufacturers name and address
Year of manufacture
3rd party approvals
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Material
In accordance with sub-Vendors standard stainless steel or similar resistive material.
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GUARANTEES
EQUIPMENT PERFORMANCE
Vendor shall verify the performance of all specified equipment. The individual equipment
performance test reports shall also be submitted for PURCHASERs approval.
If the performance of equipment cannot meet the requirements of this specification, the
VENDOR shall take all necessary change, correction or replacement for the equipment.
PERFORMANCE GUARANTEES
The VENDOR shall guarantee the following performance data of the unit at rated conditions:
Shaft power at the coupling main drive to gear
The VENDOR shall guarantee an Equivalent Forced Outage Rate (EFOR) for the complete
unit.
OTHER GUARANTEES
The Vendor shall guarantee fulfillment of all rules and regulations for access to hazardous
areas. As a minimum, the following pollution limits shall not be exceeded:
NOX (as NO2)
SO2
250 ppm with gas fuel and 385 with liquid fuel
700 ppm
H2S
2 ppm
Smoke
Shade No 1 Ringelmann
Particulates
400 mg/Nm3
Ozone depleting substances
Prohibited
Hydrocarbons
Minimized within economic limits
Vibration
The gas turbine generators and its auxiliaries shall run smoothly throughout the entire
operating range. VENDOR shall confirm maximum vibration limit for PURCHASERs review
and approval.
Sound Pressure Level

The sound pressure level of the units (including turbine) shall not exceed those values
defined under Appendix C2.
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QUALITY AND ENVIRONMENTAL MANAGEMENT, INSPECTIONS AND

TESTS
QUALITY AND ENVIRONMENTAL MANAGEMENT REQUIREMENTS
Responsibility for Quality, Environmental Compatibility and Their Management
The VENDOR is held solely and fully responsible for the quality and the environmental
compatibility of his supply and services, the quantitative and qualitative adequacy of the
resources assigned by him to these ends, and the Quality and Environmental Management
Programs applied by him to this effect. The possible application of verification measures by
PURCHASER, does not relieve the VENDOR in any way of such responsibilities.
Barring any contractual agreements to this effect, the VENDOR is not entitled to any
additional compensation for the application Quality and Environmental Management
Programs of by PURCHASER or by himself.
Qualification of the VENDOR

As part of PURCHASER's Quality and Environmental Management Programs for this supply,
the VENDOR might have to be qualified by PURCHASER. It is PURCHASER's responsibility
to initiate the appropriate steps in this context.
Conformance to ISO Standards

As part of PURCHASER's Quality and Environmental Management programs for this supply,
we expect the VENDOR's Environmental Management System/Program as far as applicable
for this supply to conform to the Standard
ISO 14001
and this Quality System/Program to conform to the Standard
ISO 9001
Related Programs
As part of PURCHASER's Quality and Environmental Management Programs for this supply,
several activities might have to be performed, such as:
Review and approval of VENDOR documents by PURCHASER
PURCHASER's visits at the VENDOR's facilities, in order to assess material, facilities

and processes, monitor progress, conduct design reviews, conduct quality audits, witness
tests, perform own inspections or tests, etc.
Design reviews at PURCHASER's premises
Sample evaluations
Production releases
representative.
and/or
shipment
releases
by
PURCHASER's
authorized
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To the extent that such or other items have been decided upon, it is PURCHASER's
responsibility to inform the VENDOR accordingly.
Co-operation between VENDOR and PURCHASER

As achieving timely, high quality supplies lies in the mutual interest of VENDOR and
PURCHASER, the VENDOR is expected to closely co-operate in every respect with
PURCHASER's personnel, e.g. make own staff members available, willingly supply
information, grant access to facilities and documentation as required, provide assistance and
guidance with respect to accommodation, etc.
Quality Information Feedback

Beyond all verification activities and nonconformance control, PURCHASER will endeavour
to inform the VENDOR on PURCHASER's assessment of the VENDOR's products,
processes, services, organization, procedures, attitude, etc., this in order to help him in
developing and applying improvement measures. The PURCHASER is also grateful for
reciprocal information of this kind from the VENDOR, likely to serve for PURCHASER's own
improvement measures.
INSPECTION AND TESTS

General
All I&T shall comply with PURCHASERs requirements as expressed in Appendix C3, as a
minimum.
All above mentioned PURCHASER requirements shall be considered in the VENDORs I&T
plans/instructions.
All inspections and tests shall be carried out in accordance with the VENDORs I&T
plans/instructions.
Shop I&T
The VENDOR shall submit to PURCHASER for review and approval the I&T planning
documentation.
For hold points or source acceptance tests or witnessing by PURCHASER and/or authorities
and/or PURCHASERs client,
the VENDOR shall notify the event to PURCHASER at least 15 working days in
advance,
(for source acceptance tests/witnessing) access shall be granted and support shall be
extended by the VENDOR to all external inspectors,
(for source acceptance tests/witnessing) all applicable I&T plans/instructions as well as

the I&T records generated during the events, shall be made available to the inspectors.
I&T records, whether for witnessed or for non-witnessed events, shall be provided to
PURCHASER as part of the Manufacturer Data Records (MDR).
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Site Installation I&T

The VENDOR shall submit to PURCHASER for review and approval all I&T planning
documentation consisting of I&T plans/procedures and reporting forms, pertaining to the final
installation inspections and tests.
While installing, the VENDOR is to carry out the in-process inspections and tests, and when
ready for the final installation tests, to advise PURCHASERs site organization on this.
PURCHASER may choose to witness none or some or all of the installation tests.
After successful completion of the final installation tests, the installed material is to be turned
over to PURCHASERs site organization.
As part of the turnover to PURCHASER, the VENDOR shall submit all the I&T records
generated during and after the installation.
documentation consisting of I&T plans/procedures and reporting forms, pertaining to the
complete installation inspections and tests.
Site Commissioning I&T

documentation consisting of I&T plans/procedures and reporting forms, pertaining to the
complete commissioning inspection and test.
Non-conformance Reporting
If there is a deviation to the specification, drawings or other contractual requirements, it is the
VENDOR's responsibility to remedy the situation. If the VENDOR is not able to achieve full
conformity to the contractual requirements, he shall request from PURCHASER the NCR
(Non Conformance Report) form, providing PURCHASER immediately with the required
information as indicated on the form.
Certificate of Compliance
Material or equipment shall not be shipped before the VENDOR presents a Certificate of
Compliance and/or Shipment Release Certificate to PURCHASER's engineer, signed and
dated by the VENDOR's Quality Assurance/ Quality Control department and PURCHASER
authorized representative. A copy of this document shall be securely attached to the
equipment to be shipped. It is important, that the equipment arrives at the site with a copy of
the Certificate attached.
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PAINTING AND COATING, PRESERVATION AND PROTECTION

PAINTING AND COATING
The equipment surfaces shall be protected against internal and external corrosion and/or
erosion throughout the design life of the equipment. The chosen surface preparation and
coating system shall be suitable for the medium and offshore environmental condition where
it will be located.
The minimum requirement of the Painting and Coating System shall be as specified in
Appendix C4. However, equipment manufacturers standard painting and coating system may
be accepted if it is proven to be equal or better than specified.
TOUCH-UP PAINTING ON SITE

Sufficient paint shall be delivered for touch-up painting on-site. The touch-up paint containers
shall be packed separately and properly declared "hazardous materials" as per applicable
codes and shall be indicated by a label containing:
Identification number of object to paint (i.e. tag number)
Name of object to paint
Clear description of application procedure containing:
type of application (e.g. rolling, brushing)
film thickness
drying time
thinning
ambient conditions e.g. min. temperature
paint type, number and color
PRESERVATION AND PROTECTION

Non coated and machined surfaces that will be exposed to the atmosphere in transit and
subsequent storage shall be preserved with an easily removable rust preventative. This rust
preventive shall be able to be removed with one of the following procedures:
Piping - Flushing with water mixed with a low concentration detergent.
Surfaces - Cleaning with water mixed with a low concentration detergent.
Small pipe pieces and inaccessible places Cleaning with water spray jets or steam jets.
Exposed flanged connections shall be protected by either rigid covers or molded plastic
covers not smaller than flange outside diameter.
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Exposed gasket surfaces, couplings, bearings, shafts, male threads, etc. shall be protected
by plastic or other suitable cover. Female threads shall be closed with forged steel plugs.
The use of wooden flange covers is explicitly prohibited.
CONSULTANTS:
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DOCUMENTATION AND PROGRESS REPORTING

GENERAL
The VENDOR shall provide all documents according to the required amount and schedule to
PURCHASER's engineer (as specified in Appendix E).
All documents provided by the VENDOR shall be in English and shall be provided according
to the Appendix E1 and E2 as a minimum.
Text documents are to be generated with PC based 'MICROSOFT WORD'.
Engineering data lists/calculations prepared and provided by VENDOR or sent to VENDOR
for completion shall be PC based 'MICROSOFT EXCEL.
All documents shall be prepared, provided and turned over to PURCHASER as hard copies,
soft copies in native format and PDF, as well as on commercial readily available magnetic
data carrier (CD or DVD).
Drawings have to be provided as hard copies, soft copies in native format and PDF. For all
stage of submission, one Auto CAD compatible file format (.dwg or .dxf formats) shall be
provided via email or data carrier. The filed drawing shall identify the program type/version
and be of scale 1:1 and have a structure of layers agreed with PURCHASER.
ENGINEERING DOCUMENTS
The content of Engineering Documents to be provided by the VENDOR is defined in
Appendix E2.
INSTALLATION & ASSEMBLY DOCUMENTS

The content of Installation and Assembly Documents to be provided by the VENDOR is
defined in Appendix E2.
OPERATION & MAINTENANCE (O&M) DOCUMENTS

The content of O&M Documents to be provided by the VENDOR is defined in Appendix E2.
QUALITY RECORDS DOCUMENTATION

The content of Quality Records Documentation to be provided by the VENDOR is defined in
Appendix E2.
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TRAINING DOCUMENTS
The VENDOR's documentation shall be sufficient to provide any necessary training covering
his scope of supply. If not, the VENDOR shall provide a separate Training Documentation,
sufficient to provide any necessary training covering his scope of supply.
PROGRESS REPORTING
The contents of Engineering and Fabrication Schedule as well as Progress Reports to be
provided by the VENDOR shall be agreed with PURCHASERs Engineers. If not specified
elsewhere, progress reporting shall be submitted bi-weekly after award.
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SHIPMENT AND FIELD SERVICES

GENERAL
To the extent that a shipping release by PURCHASER's technical department in charge has
been stipulated, no equipment shall be released for packaging and shipment without the said
shipping release.
PACKAGING
All parts shall be marked for identification and suitably preserved and packed according to
PURCHASER approved packing, marking and material handling instructions.
The VENDOR shall provide detailed shipping & handling instructions for all shipping units
(boxes, containers, etc.) requiring any special attention, as e.g. lifting restrictions and/or
requirement for securing of parts inside the shipping unit after customs checks. Such
instructions shall be submitted to PURCHASER as part of the installation documentation.
One additional copy shall be given to the shipping PURCHASER. Key requirements shall be
marked legibly and permanently on the outside of the shipping unit itself.
STORAGE
If required the VENDOR shall provide temporary storage of the specified equipment to
comply with the required shipment schedule.
In addition, the VENDOR shall inform on the required storage conditions to be provided by
PURCHASER, should the delivered equipment, after take-over by PURCHASER, have to be
stored before, or after dismantling of the packaging.
TRANSPORTATION AND HANDLING

Unless otherwise specified, in general, equipment will be delivered Ex-work Factory.
Therefore, the transportation shall be by PURCHASER or its appointed agent.
ERECTION & COMMISSIONING

Erection and Installation
Erection and installation is carried out under the supervision of PURCHASER's site
management in compliance with the VENDOR's erection instructions.
The VENDOR shall include an option for the service of a qualified erection engineer to be
utilised at the job site during equipment installation and erection to provide technical direction
and surveillance of his activity to assure that the equipment, when installed, will be functional
and capable of performance as intended by the design and contract documents. Following
CONSULTANTS:
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erection, the VENDOR's engineer shall check out the completed installation to assure that the
equipment is functional and that all interfaces with ancillary components are in place or
accounted for.
Final erection check and pre-commissioning

Before starting the commissioning the VENDOR shall do a final erection check to make sure
that the equipment is erected and installed according to his specification. The VENDOR shall
include all the service for doing the pre-commissioning of his equipment. The precommissioning includes all the works up to the point where the system is ready for cold
commissioning. The VENDOR shall only include for qualified commissioning engineers,
additional required people are provided by PURCHASER.
Commissioning
The VENDOR shall include an option for the service of doing the final commissioning of his
equipment. The commissioning phase will depend on the well operation. The VENDOR shall
only include for qualified commissioning engineers, additional required people are provided
by PURCHASER.
TRAINING AND TECHNICAL SERVICES

The VENDORs documentation shall be sufficient to provide any operations & maintenance
training covering their scope of supply. In the event, this is not sufficient; the VENDOR shall
upgrade the relevant documents to meet the training requirements.
CONSULTANTS:
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APPENDICES
Appendix B1
Responsibility Matrix and Deviation List
Appendix C1
Utility, Environmental and Metocean Data
Appendix C2
Equipment Design Criteria
Appendix C3
Specific Inspection and Test Requirements
Appendix C4
Painting and Corrosion Protection Requirements
Appendix C5
Piping and Instrumentation Diagram (P&ID)
Appendix C6
Applicable Project Requirements
Appendix C7
Layout Plan
Appendix D1
Equipment Design Data Sheets
Appendix E1
VENDOR Document Register List
Appendix E2
Requirements for Content and Arrangement of Documents
Appendix E3
BASS 2-Year Spare Parts Form
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Appendix B1
APPENDIX B1: RESPONSIBILITY MATRIX AND DEVIATION LIST

Each Gas Turbine Generator train shall consist but not limited to the following:
(NOTE: indicates party with primary responsibility)
Pos.
1.
Qty.
Description
Remarks
VENDOR
Electric Generator unit
1.1.
Electric generator
1.2.
Load Gear/Gear increaser
1.3.
Common skid for turbine

driver, generator, oil unit and
gear increaser and all other
associated auxiliary
equipment
1.4.
All
Auxiliaries complete
1.5.
Field transmitters instruments

associated with surge control
and recycle control
1.6.
Two compartment Lube Oil

Rundown Tank for power
turbine and gearbox (if
required)
1.7.
Main and auxiliary equipment

couplings and coupling
guards
2.
Temperature probes on all

bearings; vibration probes
(x, y) on all high speed
shafts; axial displacement
probes
Gas Turbine Driver
2.1.
Gas turbine driver complete
2.2.
Gas Turbine Acoustic

Enclosures
2.3.
Gas Turbine Fire and Gas

Detection System
2.4.
Gas Turbine Enclosure Water

Mist or Inergen Fire
Suppression System
2.5.
Gas Turbine Enclosure

Pressurised Ventilation
System complete 2X100%
AC motor driven fans
2.6.
Complete Gas Turbine Inlet

Air Systems (incl. filters,
silencers, ducting, expansion
joints, weather hood, etc.)
2.7.
Complete Turbine Exhaust

Systems (incl. Silencers,
Ducting and Expansion
Joints)
2.8.
Gas Turbine Starting and

Loading Systems
PURCHASER
Pos.
Qty.
Description
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Appendix B1
Remarks
VENDOR
2.9.
Gas Turbine Fuel Gas Supply

Filtration /Coalescing,
Regulation and Control
System
2.10.
Gas Turbine Starting and

Loading Systems
2.11.
Gas Turbine Liquid Fuel

Supply Filtration/ Coalescing,
Regulation and Control
System
2.12.
Fuel Gas Super heaters
3.
Lubrication system
3.1.
Main oil pump
Shaft driven
3.2.
Auxiliary oil pump
AC motor driven
3.3.
Emergency oil pump
DC motor driven
3.4.
Oil cooler (with 2X50% fans if

air-cooled)
{Water
cooled}
3.5.
Oil storage tank
Retention time 5 min
3.6.
Oil demister
At oil system vent
3.7.
Oil filter
2 x 100%, tandem type
3.8.
Oil heater
3.9.
4.
5.
5.1.
6.
First fill of lubricants
cooled}{air
Not in scope of supply
NA
Cooling system (fuel gas, lubrication oil)
1
Lube oil cooler (Note Error:

Reference source not found)
{Water
cooled}
cooled}
{air
Control system and instrumentation

1
Local panel with process

monitoring device (screen) and
keyboard including data
logging and trend analysis
function (easy accessible and
operable)
Local control panel in exfree zone {control room}

{for outdoor sheltered
installation} {for outdoor
unsheltered installation
equipped with weather
protection roof}
6.2.
PLC based control system for

fully automatically operation,
minimum with:
Control of generator and

all auxiliaries
6.3.
Capacity Control and Load

Sharing Control System
6.4.
Start-up and shut-down logic
6.5.
Annunciator, process data

monitor
6.6.
Vibration monitoring system

(by PLC)
Probes have to be type

Bentley Nevada
6.7.
Temperature monitoring (by

PLC)
bearing safety device
6.8.
all
Required instrumentation
6.1.
PURCHASER
Pos.
Qty.
6.9.
7.
all
Description
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Appendix B1
Remarks
VENDOR
Serial link for the control

system to transfer all process
data to the main control room
ICSS
Electrical equipment
7.1.
7.2.
LV motor starter panel / MCC

including VFD
Located in main
switchboard room
Anti condensation heater for:
7.2.1.
all
LV motors
7.2.2.
LV MCC
7.2.3.
Control panel
7.3.
all
Power connection and control

devices for anti-condensation
heater
7.4.
1 lot
Turbine enclosure main &

emergency lighting
7.5.
On-skid Electrical/ElectroHydraulic Starter
7.6.
1 lot
Cabling between the following

(Note 1)
7.6.1.
1 lot
fire and gas/ ESD system and

the turbine control systems
7.6.2.
1 lot
skid junction boxes and the

turbine control panel fire &
gas/ ESD system
7.6.3.
all
Control panel and hydraulic oil

unit
7.6.4.
all
Control panel and LV-MCC
7.6.5.
all
Cabling between control panel

and MV MCC
7.6.6.
{all}
Power cabling between LVMCCs and generator units
ON/OFF logic no
temperature control
Including cabling end

connections {and in
accordance with IEC
332/3-A}
{Not in scope of supply}
7.7.
all
On skid cabling
7.8.
all
Control panel internal cabling
7.9.
all
Junction boxes on all skids for

interconnecting cables
8.
Hydraulic control oil system
8.1.
PURCHASER
Note
Hydraulic control oil unit with 2

x 100 % oil pumps
Skid mounted 2 x 100 %,

fully redundant, {separate
unit for each compressor}
{common for operational
and stand by compressor}
If no arrangement plan is included in this technical specification, please calculate length of {100} m
for interconnecting cables and pipes (e.g., control panel and compressor unit or N2 generator and
compressor unit or N2 generator and control panel). For 6.4.5: Control cabling between control panel and
MV MCC a total of {500} m has to be calculated.
Pos.
9.
Qty.
Description
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Appendix B1
Remarks
VENDOR
Piping and valves

all
Thermal relief valve,

maintenance valves and flare
piping to safe area
9.2.
all
Lube oil piping
9.3.
all
Flanges with counter flanges,

gasket, bolts and nuts for
process gas piping, drains and
vents
9.4.
all
Piping between hydraulic oil

unit and hydraulic valves,
supplied as loose items in
straight length.
9.5.
all
{All required cooling pipes and

distribution equipment for
cooling systems, piped to two
common flanges (inlet/outlet),
valves for maintenance and
commissioning are in scope of
supply}
9.6.
all
Thermal insulation as
necessary
9.7.
all
Acoustic insulation as
necessary
10.
Flame arrestor on seal

and maintenance vent
lines, separate vent line
for safety valve vent line
(pos. 10.1)
9.1.
Not applicable for air

cooled systems
Safety devices
10.1.
1 lot
Personnel protection as
necessary
10.2.
1 lot
Necessary Access Platforms,

Ladders, and Walkways
11.
Special tools
11.1.
All required special tools and

other provisions required for
erection, commissioning and
maintenance
11.2.
Skid lifting/handling spreader

bar, slings and shackles (one
no. for all generators)
11.3.
Turbine removal runway beam

and block & tackle and trolley
11.4.
Hydraulic pump assembly
11.5.
Coupling hub tool assembly
11.6.
Skid alignment tools
11.7.
1 lot
Internal Skid provisions to

permit On-line and Off-line
Washing
11.8.
Laptop with hardware

accessories and all
programming and license
software
PURCHASER
Pos.
12.
Qty.
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Appendix B1
Description
Remarks
VENDOR
PURCHASER
Noise reduction devices
12.1.
Silencer including slide bearing

on suction and discharge side
{If required} to fulfill noise

specification
12.2.
{Enclosure for each GTG incl.

forced air ventilation 2 x 100
%} {noise blankets}
{Not accessible} to fulfill

noise specification (Note
2
)
12.3.
all
All necessary noise insulation

on pipes, valves and
equipment where necessary
13.
Hold-down material
13.1.
14.
1 set
Hold-down material complete

(Note 3)
E.g., base plates and

leveling material, bolts
and nuts
Painting incl. final coat
Outdoor Offshore

suitable for type of
transportation, storage,
erection and commissioning
Road transportation/
seaworthy
Name plates with rating

engraved in English
Stainless steel or
equivalent
Painting
14.1.
15.
all
15.1.
16.
all
Labeling
16.1.
17.
all
Spare parts
17.1.
18.
1 set
All necessary spare and wear

parts for erection and
commissioning
Exclusions
18.1.
1 lot
Erection and assembly

integration at Module
Fabricator Yard and on-board
FPSO at PURCHASER
appointed shipyard
18.2.
1 lot
Lube Oil Piping between Lube

Oil skids and the Lube Oil
Coolers
18.3.
1 lot
Motor Control Centres
18.4.
1 lot
UPS Power Chargers/

Inverters and Distribution
Condition Monitoring System
Note
Note
If accessible: including light/emergency exit light, all wired to one junction box.
It must be assured by the VENDOR that all his required equipment fixations/anchor
plates/supporting/holding/ spacer materials linked directly to structural enforcement are delivered to site at such
early date that they are readily available when construction works begins. The VENDOR shall co-ordinate and
assures early delivery and timely correct delivery time to site for these parts.
Pos.
Qty.
Description
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Appendix B1
Remarks
VENDOR
PURCHASER
18.5.
1 lot
All cabling and related

ancillaries between the skid
power users and the motor
control centres
18.6.
1 lot

ancillaries between the
turbine control system and
the motor control centres
18.7.
1 lot

ancillaries from UPS AC
distribution boards to the
Turbine Control Panels
18.8.
1 lot

ancillaries between the
FPSO module fire and gas/
ESD system and the
turbine control systems
18.9.
1 lot

ancillaries between the skid
and 6.6kV switchboard
18.10.
1 lot

ancillaries between the turbine
control system and
PURCHASERs ICSS, as
required for the serial
communications link.
18.11.
1 lot

ancillaries between the UCP
and VFD and PURCHASERs
power management system
via serial link
18.12.
1 lot
A.C. motor starters and

switchgear
18.13.
1 lot
First fill of lubricants
19.
19.1.
Others
1 lot
Any other item not specifically

listed above but necessary for
safe & reliable operation of the
system
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Appendix B1
VENDOR shall prepare a deviation list to the referred codes & standards and this specification, if
applicable. This shall be submitted with the bid and form part of the contract if approved by
PURCHASER.
Sample format:
Item #
1
2
Reference codes / specification
Description
Reason /Impact due to the deviation
Remarks
APPENDIX C1:
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Appendix C1
UTILITY, ENVIRONMENTAL AND METOCEAN DATA
General Condition (HOLD)

D1 Field location:
200 km to the west of Mumbai City, India in the Western Offshore area
Climate:
Hot moist climate due to Asian monsoon system.
Southwest monsoon between May to August and Northeast monsoon between October to March gives
rise to the predominantly rainy and dry seasons respectively.
Cyclone:
Yes5 to 6 cyclones every year between October and December.
Condition:
Severe marine conditions high winds, torrential rainfall and large storm surges.
Refer to attached document for more details of the utility and site conditions.
Document No.
Document Title
21010-BAE-70000-PR-SP-0001
UTILITY, ENVIRONMENTAL AND METOCEAN DATA
Revision
A0
APPENDIX C2:
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Appendix C2
EQUIPMENT DESIGN CRITERIA
EQUIPMENT NOISE LIMITS

The overall noise level of the package when operating in normal service shall be minimized to the
lowest reasonably possible level.
All requirements specified herein shall be fulfilled via requirements to all noise contributing
components and requirements to noise insulation/absorption of walls, decks etc., if any.
VENDOR is to specify calculated sound power level from the package based on an average sound
pressure level not to exceed the noise limit of 85 dBA at 1.0 meter distance from the package.
APPENDIX C3:
No.
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Appendix C3
SPECIFIC INSPECTION AND TEST REQUIREMENTS
Description
I or T performed
(Identity of I & T object, type of test,

applicable codes, special requirements
etc.)
I or T witnessed by
Witness or Hold Point
Type of Q-record
Remarks
Pre-fabrication Meeting
*/B
R {Q}
Approved Drawings
*/B/S
R {Q}
Material Identification
*/U/B/S
R {Q}
Material Test Reports
*/S
R {Q}
NDE Procedures
*/B/S
R {Q}
NDE Personnel Qualification
*/S
R {Q}
Welding Procedure Qualification
*/B,S
R {Q}
Welder Qualification Tests
R {Q}
Static and Dynamic Balancing of Rotating
R {Q}
Parts/ Components Inspection
R {Q}
a)
Shaft & Rotor
R {Q}
b)
Blades & Wheels
R {Q}
c)
Seals
R {Q}
d)
Bearings
R {Q}
e)
Base and Mounting Parts
R {Q}
f)
Discs
R {Q}
g)
Combustors
R {Q}
Elements
10
16
Lube and Control Oil System Inspection
R {Q}
17
Fuel Systems Inspection
R {Q}
18
Start Systems Inspection
R {Q}
19
Acoustic Enclosure Inspection
R {Q}
20
Auxiliary Piping & Turbine Inspection
R {Q}
No.
Description
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Appendix C3
I or T performed

etc.)
I or T witnessed by
Type of Q-record
Remarks
21
Combustion Air Filter
R {Q}
a)
Systems Inspection
R {Q}
b)
Smoke Test
R {Q}
24
Instrumentation & Control Inspection
R {Q}
25
Alarm and Shutdown Inspection
R {Q}
26
Fire Protection Systems Inspection
R {Q}
27
Inspection of Assembly
R {Q}
a)
Baseplate
R {Q}
b)
Visual and Dimensional
R {Q}
c)
Electrical
R {Q}
Welding Inspection
R {Q}
a)
Welding material verification
R {Q}
b)
Joint preparation and fit-up
R {Q}
b)
Visual and dimensional of weldments
R {Q}
31
35
Non-destructive Examination
R {Q}
36
Heat Treatment (if applicable)
R {Q}
37
Final Inspection, Visual and Dimensional
*/B/S
R {Q}
Testing (complete Gas Turbine)
R {Q}
a)
Approved Testing Procedures
R {Q}
b)
Hydrostatic Test
*/B,S
*/H
R {Q}
c)
Mechanical Running Test
*/B,S,K
*/M
R {Q}
d)
Performance Test
*/B,S,K
*/M
R {Q}
e)
Instrument Functional Test
*/B,S,K
*/M
R {Q}
h)
Test Report/ Certificates
*/B,S,K
*/M
R {Q}
f)
Rotor Overspeed Test (Discs Only)
*/B,S,K
R {Q}
prior to Testing
38
No.
Description
Doc. No
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Rev No
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Page
Appendix C3
I or T performed

etc.)
I or T witnessed by
Type of Q-record
Remarks
46
Cleaning
47
Lube Oil System and Other Auxiliary
Equipment / Piping
52
R {Q}
R {Q}
a)
Approved Test Procedures
R {Q}
b)
Hydrostatic Test
*/B,S
*/H
R {Q}
c)
Operational Test
R {Q}
d)
Cleanliness
R {Q}
Unit Control Panel
*/B,S
R {Q}
a)
Insulation Test
*/B,S
R {Q}
b)
Functional Test
*/B,S
R {Q}
55
Enclosure Assembly Static Test
R {Q}
56
Instrumentation & Control Inspection
R {Q}
57
Final Assembly Inspection
R {Q}
58
Parts and spares check
*/B
R {Q}
59
Identification Nameplate & Rotation Arrows
*/S
R {Q}
60
Painting/ Protective Coating
*/B
R {Q}
61
Final Inspection, Visual and Dimensional,
*/B
*/M
R {Q}
including Weighing prior to Shipment
62
Preparation for Transportation & Storage
*/B
*/M
R {Q}
63
Documentation per VDRL and
*/B
R {Q}
Specifications
Abbreviations:
I & T Performed by / Witnessed by
VENDOR
Internal Test
Material or Sub VENDOR
Witness point; if the witnessing party is unable

to participate, internal test will be performed
PURCHASER Engineer or rep
Hold point; work will be stopped until the

witnessing party is able to attend, or
witnessing is officially waived
Owner
Official Acceptance Authority
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Appendix C3
Type of Q-Record
Quality record for internal purposes

only
Quality record handed over to the

PURCHASER
*as required according to Class requirements
APPENDIX C4:
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Appendix C4
PAINTING & CORROSION PROTECTION REQUIREMENTS
Equipment location: Outdoor, above the FPSO topside deck level.

Painting and corrosion protection of the gas turbines package complete shall be as per Manufacturers
standard suitable for the medium specified in Appendix C2 and environmental condition specified in
Appendix C1.
This however shall be equal or better than the project Painting & Protective Coating Specification listed in
Appendix C6.
APPENDIX C5:
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Appendix C5
PIPING AND INSTRUMENTATION DIAGRAM (P&ID)
P&ID for the Gas Turbine system shall be provided by VENDOR in their bid submission.
No.
Document Title
N/A
Document No.
Revision No.
APPENDIX C6:
Doc. No
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Rev No
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Page
Appendix C6
APPLICABLE PROJECT REQUIREMENTS
The following list of project specifications shall be applicable for the intended scope of work in this
specification.
No.
Document Title
Document No.
Revision No.
1.
General Specification - Paint & Protective

Coating
21010-BAE-70000-ME-SP-0007
C0
2.
General Specification Insulation for

Equipment and Piping
21010-BAE-70000-ME-SP-0008
C0
3.
Technical Specification for Instrumentation

and Control Cables
21010-BAE-70000-IN-SP-0028
C0
4.
Technical Specification for Instruments and

Controls for Packaged Equipment
21010-BAE-70000-IN-SP-0030
C0
5.
Technical Specification for Electrical

Requirements on Packaged Equipment
21010-BAE-77000-EL-SP-0003
C0
6.
Technical Specification for Generator TG

Set
21010-BAE-77100-EL-SP-1001
C0
7.
Technical Specification for LV Motor
21010-BAE-77600-EL-SP-2001
C0
8.
Technical Specification for Cable (Power &

Control)
21010-BAE-32100-EL-SP-0001
C0
APPENDIX C7:
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Appendix C7
LAYOUT PLAN
Refer to attached layout drawings for the available plot plan.

No.
1.
Document Title
Document No.
Gas Turbine Generator Equipment Layout
HOLD
Revision No.
HOLD
APPENDIX D1:
Doc. No
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Appendix D1
EQUIPMENT DESIGN DATA SHEETS
VENDOR shall fill in the standard API datasheets as per attached or equivalent and submit the completed
datasheets with the technical proposal.
No.
1.
Document Title
Document No.
Datasheet for Gas Turbine
21010-BAE-77100-ME-DS-0001
Revision No.
C0
APPENDIX E1:
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Appendix E1
VENDOR DOCUMENT REGISTER LIST
VENDOR / sub-VENDOR shall provide the following documents as a minimum according to the
submission schedule.
DOCUMENT DESCRIPTION
WITH BID
1.00
INTERFACE INFORMATION
WITH
FINAL
REQD
PROJECT
DATA
DATE
Drawings and documents within this class shall comprise all information which may interface with other facilities
activities of PURCHASER, and are of major importance for the facility design and project schedule
1.01
FUNCTIONAL DESCRIPTION
4 WAFO
1.02
PROGRESS REPORT
1.03
VENDOR DOCUMENT REGISTER LIST
1 WAFO
1.04
WEIGHT AND CENTRE OF GRAVITY
4 WAFO
4 WAFO
Bi-weekly
DATASHEETS
1.05
NOISE DATASHEETS
1.06
MANUFACTURING
&
DELIVERY
1 WAFO
SCHEDULES FOR ALL EQUIPMENT &

SKIDS
1.07
EXPERIENCE LIST/ REFERENCE
1.08
RELIABILITY/ AVAILABILITY DATA
1.09
ERECTION
PROCEDURE
4 WAFO
4 WAFO
4 WAFO
&
SCHEDULE
1.10
TRAINING PROPOSAL
1.11
TYPICAL DELIVERABLES PACKAGE
TO ESTABLISH CONTENT & FORMAT

1.12
MANUFACTURERS
EQUIPMENT
LIST
FOR
ALL
INSTRUMENTATION
AND COMPONENTS
1.13
TRAIN CONFIGURATION
2.00
DESIGN INFORMATION
Drawings and document within this class shall provide detail design information to allow verification of several
compliance with PURCHASERs specifications
2.01
EQUIPMENT
LITERATURE/
BROCHURES
DATA
ON
ALL
EQUIPMENT & INSTRUMENTATION
2.02
GENERAL
WITH BID
ARRANGEMENT
DRAWING,
i.e.
structural,
Doc. No
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Appendix E1
WITH
FINAL
REQD
PROJECT
DATA
DATE
2 WAFO
piping,
equipment etc.
2.03
MECHANICAL CALCULATION
2 WAFO
2.04
DETAIL DESIGN DRAWING
2 WAFO
2.05
LIFTING
BOLTS
2 WAFO
SADDLE FIXING LOCATION i.e. tie-
2 WAFO
AND
TIE-DOWN
CALCULATION
2.06
down
bolts
location
detail
drawing
consist of size of bolts

2.07
PERFORMANCE CURVE/ DATA
2 WAFO
2.08
OPERATING ENVELOPE
2 WAFO
2.09
WEIGHT, LAYOUT
2 WAFO
2.10
CONTROL SYSTEM BLOCK DIAGRAM
2 WAFO
and
2 WAFO
mechanical,
2 WAFO
10 WAFO
10 WAFO
2 WAFO
4 WAFO
4 WAFO
2 WAFO
4 WAFO
i.e. includes I/O and Functional/ logic

diagram.
2.11
UTILITIES
REQUIREMENTS
CONSUMPTION
2.12
DATA
SHEETS
i.e.
instrument, electrical and equipments

2.13
PARTS
LIST
INCLUDING
SUB
VENDORS FOR ALL EQUIPMENT &

INSTRUMENTATION & COMPONENTS
2.14
SCHEDULE ROUTINE MAINTENANCE

REQUIREMENT
2.15
COMMISSIONING
OF
SPARES
(PROPOSED
LISTING
START-UP
&
POSSIBLE)
2.16
OPERATIONS
SPARES
LISTING
(RECOMMENDED & POSSIBLE)

2.17
CAPITAL SPARES LISTING
2.18
WEIGHT
CALCULATION
BACKUP
SHEETS
2.19
LIST
OF
SPECIAL
TOOLS
FOR
OPERATION & MAINTENANCE

3.00
MANUFACTURING AND TESTING PROCEDURES

These documents shall demonstrate to PURCHASER that manufacturing and testing methods are acceptable
3.01
Welding
Specification
and
WITH BID
Welding
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Appendix E1
WITH
FINAL
REQD
PROJECT
DATA
DATE
4WAFO
4WAFO
6WAFO
Procedure Qualification Results (WPS

and WPQR)
3.02
Welding Repair Procedures
3.03
Surface
Cleaning
and
Painting
Procedures
3.04
Radiographic Test Procedures
6WAFO
3.05
Dye Penetrant Test Procedures
6WAFO
3.06
Magnetic Particle Test Procedures
6WAFO
3.07
Ultrasonic Test Procedures
6WAFO
3.08
Initial Preservation and Preparation for
10WPTD
Shipment / Transport Procedures

3.09
Flushing Procedures
2WPTT
3.10
Leak Test Procedures
2WPTT
3.11
Weighing Procedures
6WAFO
4.00
RECORDS, REPORTS AND CERTIFICATES

These documents are required in order to demonstrate that material and equipment comply with specifications
4.01
Weld Repair Report
1WAT
4.02
Welders Qualification Record
4WAFO
4.03
Surface Cleaning and Painting Report
1WAT
4.04
Radiographic Test Reports
1WAT
4.05
Dye Penetrant Test Reports
1WAT
4.06
Magnetic Particle Test Reports
1WAT
4.07
Ultrasonic Test Reports
1WAT
4.08
NDE Operators Certificates
4WAFO
4.09
Material (Mill) Certificates
1WAT
4.10
Preservation Records
1WPTD
4.11
Leak Test Reports
1WAT
4.12
Weighing Certificate
1WAT
4.13
Lifting Gear Test Certificates
1WAT
4.14
NDE Reports and Certificates, Summary
1WAT
List
4.15
List
of
Contents
for
Final
WITH BID
As-built
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Appendix E1
WITH
FINAL
REQD
PROJECT
DATA
DATE
10WPTD
2WAD
Documentation
4.16
Final As-built Documentation / Dossier
5.00
INSTRUCTION FOR INSTALLATION, OPERATION AND MAINTENANCE

These documents shall provide necessary and sufficient information for safe, correct and efficient installation,
operation and maintenance of the equipment, system and / or plant
5.01
Instruction for Lifting and Transport to
Fabrication Yard and During Loadout

5.02
Instruction for Unpacking Inspection and
10WPTD
10WPTD
10WPTD
Storage
5.03
Instruction for Installation
5.04
Instruction
for
Preservation
during
Transport and Storage Before and After

Installation
5.05
Instruction for Commissioning / Start-up
10WPTD
5.06
Instruction for Operation
10WPTD
5.07
Instruction for Maintenance
10WPTD
5.08
List of Special Tools for Operation
10WPTD
Removal, Installation and Maintenance

Purposes.
WITH BID
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Appendix E1
WITH
FINAL
REQD
PROJECT
DATA
DATE
Notes
BID
X in this column indicates that document shall be submitted with Bid.
WITH PROJECT
X in this column indicates that document shall be submitted by VENDOR to PURCHASER for review, comments and
approval.
FINAL DATA
X in this column indicates that documents shall be certified correct by VENDOR, conforming the incorporation of
PURCHASERs comments and then submitted to the as Final Document.
5 hardcopies and 5 softcopies of approved Final Document shall be submitted.
REQD DATE
The date within which documents are to be transmitted to PURCHASER for review, comments and approval or to be
available for review at VENDORs premises. Certified copies are to be transmitted to PURCHASER within 4 weeks
following VENDORs receipt of PURCHASER approval (Codes A or B). Dates are given in weeks related to the
following milestones:
Milestones
Abbreviations used
Firm Order
WAFO
Weeks after firm order (LOI/LOA or PO)
Test
WPTT
Weeks prior to test
WAT
Weeks after test
WPTD
Weeks prior to delivery
WAD
Weeks after delivery
Delivery
Payment depends on the submission and approval (Codes A or B) of this document
HAND OVER
F in this column indicates that the documents shall be submitted to PURCHASER in the Final As-Built
Documentation.
APPENDIX E2:
1.
Doc. No
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Appendix E2
CONTENT AND ARRANGEMENT OF DOCUMENTS
PRESENTATION OF DOCUMENTS
Size:
Documents should be in standard A4 (or corresponding US sizes).

Drawings should be reduced to the smallest possible size (A4 or A3)
which can be read.
Pages of larger size than A4 must be folded to A4 size and be
unfoldable if tacked.
Margin:
At least 30 mm, without punches
Copying:
The documents must be of good quality, copy able with standard type
copying machines.
Identification:
For identification, all documents must have an individual document

number at the bottom of the page (right side). Each page of the
document must have a page number and the total number of pages of
the document as well as the revision status.
The traceability between documents and their enclosures and
attachments shall be evident.
All documents must bear the project name, the equipment name and
the tag number.
Signing
The document shall be duly signed for preparation, approval and

release.
Project title block
All documents/drawings shall be equipped with the project title block.
2. SPECIFICATION OF ENGINEERING DOCUMENTS

General Arrangement Drawings and Mechanical Datasheets
These documents and drawings serve as information source for preparing the detail load plan
and plot plan which are the basis for coordinating the system and component engineering, for
determining the FPSO layout and the materials quantity list for interconnecting equipment.
Content
Main dimensions
Operating and dead weights
Location, pressure ratings and dimensions of connections for piping interface or main media
Location of instrument and electrical junction boxes
Supports and base frame incl. tie-down/fixing details
Admissible forces and moments on main connections
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Appendix E2
Degree of Precision
During bidding stage:
The tolerances for dimensions shall lie within 0 and minus 20 % and for weights and allowable
forces and moments within 0 and minus 20 %. They shall be reasonably adjusted to the
component size accordingly.
If there is a choice between two or more alternatives, comments on the order or priority must be
given (for example: horizontal or vertical pressure vessel arrangement or different overall
heights).
1st submission after award:
The main dimensions must have their final version.
The dimensions and the constructions for the detail load information must be in their final version.
The forces and moments must lie within 0 to minus 10 %.
After approval of 1st submission:
All specifications, dimensions and tie-in point locations in definitive version.
This issue serves as information source for the detail design, interconnecting tie-in for all
disciplines, assembly and erection plans on which the following data/content are required:
small piping arrangement
designation planning of measuring points and consumer locations
cable routing
pressure stage, standard, designation, location and dimensions of connections for piping
DN 65 ( DN 2")
location, dimensions and designation of attached valves or equipment
location and designation of connections for control and instrumentation
Piping and Instrumentation Diagram (P & ID) & Legend

This piping and instrumentation diagram shall include all process and utility flow diagrams, all tiein points, all piping, components and instrumentation. The symbols, component numbering and
designation shall be as per project P&ID legend issued by PURCHASER.
Instrument Index/Data
This document is to give an overview of the VENDOR's instrumentation. This document,
however, does not act as final instrument data sheet (i.e. according ISA S20) which are required
for O&M documentation.
Content:
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Appendix E2
IDENTIFICATION
Identification number (i.e. according to P&ID tag numbers)
DESIGNATION
The description of the measurement, or the name of the signal (using

standard abbreviations, max 24 characters)
STATUS
Status as extension of the signal name, e.g. >MAX1, <MIN1, <MIN2,

for binary measurements only (max. 12 characters)
FUNCTION
The functionality of the instrument
LOCAL / REMOTE
The following entries are applicable:

LOC
for local instrument
REM
for remote measurement (Central Control Room)
LCP
for local control panel (e.g. local PLC system)
INSTRUMENT TYPE
Type of instrument, e. g. pressure transmitter, level gauge, etc.
MEDIUM
The Medium, where the measurement is taken, e.g. crude, steam
PROCESS RANGE
Process range to be measured (SI-unit, e.g. kPa, kg/s etc.)
ADJUSTED
INSTRUMENT RANGE
Adjusted (calibrated) physical range of the instrument, corresponding

with the electrical output signal
ELECTRICAL
INTERFACE
Type of the electrical interface:

CONT NO
for binary measurements with N.O. contact
CONT NC
for binary measurements with N.C. contact
Signal range
for analogue signals (i.e. 4-20mA)
SETTING
The physical (threshold) value corresponding with the "STATUS". for

binary measurements (e.g. pressure switch) only
NORMAL VALUE
Normal physical process operating point (usually 100% point)
MAX PRESSURE
Maximum allowable operating pressure, which the instrument has to

withstand permanently without any damage
MAX TEMPERATURE
Maximum allowable operating temperature, which the instrument has

to withstand permanently without any damage
P&ID
The corresponding P&ID document number
MANUFACTURER
Name of the instrument manufacturer
MODEL
Model name and / or number of the instrument
RATINGS
IP rating, Ex rating, Pressure rating, Temperature rating
MATERIAL
Material type and grade
DATA SHEET
The corresponding instrument data sheet document number
HOOK-UP DRAWING
The corresponding instrument hook-up drawing number (mechanical

arrangement drawing)
CONNECTION
The corresponding electrical connection diagram number of the
DIAGRAM
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Appendix E2
instrument (if not already included in the instrument data sheet)
Terminal List and Connection Diagrams

These documents shall show the complete electrical signal and power supply interface on the
VENDOR's limit of scope. The information shall serve to perform the planning of the signal
cabling between the VENDOR's system and PURCHASER or its contractors. It is also used for
detail design of the overall plant control system (DCS).
Content:
IDENTIFICATION
Identification number (i.e. according to P&ID tag numbers)
SIGNAL NO.
Signal number according to PURCHASERs numbering system
DESIGNATION
The description of the measurement, i.e. the name of the signal or

power supply (using standard abbreviations, max 24 characters)
STATUS
Status as extension of the signal name. E.g.: ON, OFF, DISTURBED,

>MAX1, <MIN1, <MIN2 for binary signals, SETPOINT, POSITION,
ACTUAL VALUE for analogue signals
PHYSICAL RANGE
The physical (measuring) range of the signal, i.e. nominal voltage of a

power supply
SETTING
The physical (threshold) value corresponding with the "STATUS", only

for binary measurement signals
ELECTRICAL SIGNAL
TYPE
The following types are defined:

Voltage rate
for commands from PURCHASERs DCS to the

field / subsystem (i.e. 24 VDC)
CONT NO
for binary signals with Normal Open Contact
CONT NC
for binary signals with Normal Closed Contact
Signal range
for analogue signals (i.e. 4-20mA)
POWER SUPPLY
for power supply feed-in
LOCATION
Tag number of the junction box i.e. marshalling or control cubicle

within the subsystem
TERMINAL BLOCK
Designation of the terminal block
TERMINAL
Terminal numbers for the signal
CONNECTION
DIAGRAM
The document number of the corresponding electrical connection

(terminal) diagram
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Appendix E2
Equipment Painting and Coating Specification

A specification of any painting or coating work should at least contain the following:
Definition of substrate material and temperature.
Description of type of exposure, such as: indoor/outdoor; insulated/non-insulated; media (i.e.

atmospheric, spray water, submerged, type of chemicals, etc.)
Description of surface preparation
Painting system applied, specified type of layers, each layer described by at least:
-
number of coats; for each coat: type of binder, type of pigment, number of
components, color code
minimum dry film thickness
Total dry film thickness for the system
3. INSTALLATION AND ASSEMBLY DOCUMENT

Content
The installation instructions contain information required for the following:
estimation of all necessary activities
execution instructions for the specified equipment
If the documentation comprises several variants, the variant applicable for the delivered
equipment must be clearly identified and marked (copy able marking).
Each equipment is considered to be a black box. Its content is of no interest for erection
purposes, therefore papers for advertising, drawings issued for design, fabrication and shop
assembly and sales documents are not acceptable as they are unsuitable for ensuring the proper
estimating and erection activities.
Arrangement
The erection instructions shall have the following sections:
For handling:
Simple and clear description of each equipment (black box) including overall dimensions and
weight
Guidelines for temporary storage and conservation on site
Special precaution measures for transportation and handling on site
Handling points for suspension (slings, shackles, lifting beam) or jacks
List and description of necessary tools, hoists and cranes, etc. for transportation and handling
on site
For pre-assembly on site:
Necessary space required for the pre-assembly of equipment on site prior to positioning
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Appendix E2
List and description of necessary tools, hoists and cranes, etc. for pre assembly on site
For positioning and erection:
Necessary space for positioning of each equipment
Erection instructions complete, including descriptions of all procedures, safety measures,

parts list, material data, piping, valve, cable and instrument lists, wiring diagrams, etc.
List and description of necessary tools, hoists and cranes, etc. for pre assembly on site
4. OPERATION AND MAINTENANCE DOCUMENT

Content
The operating instructions contain information required for safe and continuous operation of the
equipment. It shall contain clear and complete start-up, operation and maintenance description of
the equipment.
If the documentation comprises several variants, the variant applicable for the delivered
equipment must be clearly identified and marked (copy able marking).
Papers for advertising purposes and sales documents are not accepted as they are unsuitable for
ensuring proper operation.
Arrangement
The operating instructions shall have the following sections:
For all equipment:
General description - Construction, purpose, principle of operation
Maintenance - Maintenance, preventive maintenance, inspections, dismantling and

reassembly, trial runs, tools and assembly aids, preservation measures
Operation Start-up, shut-down, normal operation, abnormal operating conditions, checks

before/during/after start-up, trouble shooting, standstill
Technical data - Data sheets with set values, general data sheet of product
Appendices - Sectional drawings, designation of parts and connections (number and name),
spare parts list or code, internal connections and wiring diagrams, etc.
Degree of Information
O&M documentation 1st submission: It does contain complete, available information

concerning operation and maintenance known prior to commissioning.
O&M documentation Final submission: Contain all information concerning operation and
maintenance incorporating commissioning experiences (i.e. switch set values, record
drawings).
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Appendix E2
5. QUALITY RECORDS DOCUMENT

Inspection and Test Plan
The I&T Plan provided by the VENDOR shall indicate all standard test procedures, inspections
and examinations as well as confirmations to be accomplished with the specified equipment
It is the VENDORs choice how to present the needed information. However, the I&T Plan shall,
as a minimum, contain the following:
Project Title
VENDORs Internal Order Number
PURCHASER Purchase Order Number
Tag Number
Package Description
VENDORs Document Reference Number(on each sheet)
VENDORs Approvals/Authorisation
Date of Issue
Issue/Revision Status (on each sheet)
Sheet Number and Total Number of Sheets (on each sheet)
Space for PURCHASERs ITP Reference Number
Inspection and Test Activity (in test sequence)
Inspection Characteristics
Responsible Party for Performance of Test
Reference Documents/Standards/Procedures (with document numbers)
Type of Q-record
Acceptance Criteria
Q-activity Intervention Parties (VENDOR, Third-Party, Class Society, Regulatory Authority,

PURCHASER, Client, etc.)
Intervention Categories (Review, Hold Point, Witness, etc.)
Space for Intervention Partys Signatures/Date
A sample of the I&T Plan format is shown below:

Item No
Activity
Description
Reference
Document
Type of QRecord
Acceptanc
e
Criteria
Q-Activities Intervention Parties

Vendor
Sign/Date
3rdParty
Sign/Date
Test Instructions
Test Instructions provided by the VENDOR shall indicate among others:
Purcha
ser
Sign/Date
Remarks
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Appendix E2
Identity of the I&T object
I&T set-up / connections / environment
I&T instrumentation to be used including accuracy data
I&T step by step procedure including functions to be checked, features to be scrutinised, values
to be measured, etc., all with the corresponding acceptance / rejection criteria.
Inspection and Test Records (MDR)
Quality records provided by the VENDOR according to theI&T Plan shall indicate among others:
Item(s) of which I&T Plan the record corresponds
The information or reference mentioned in Test Instruction above.
Results of the inspections and tests, as related to the acceptance / rejection criteria.
APPENDIX E3:
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Appendix E3
BASS 2-YEAR SPARE PARTS FORM

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CONSULTANTS:

Oil and Natural Gas Corporation Limited

AFB Approved For Bid

IFR Issued For Review

Issued For Review

Approved for Bid

Oil and Natural Gas Corporation (ONGC)

Bumi Armada Berhad (BAB)

Any potential VENDOR invited to submit technical and price

SCOPE OF SUPPLY AND SERVICES

Gas turbine driver, duel fuel (gas and diesel)

Flexible couplings with non sparking coupling guards

Diesel fuel system

Cooling system for gas, lubrication oil, etc

Conditioning Monitoring System

Unit Control Panel (UCP)

On-skid digital panels and instrumentation

All other instrumentation and control devices as required

On-skid piping and valves

Thermal Insulation except for exhaust Ducting

HAZOP recommendation implementation

No DLE (Dry Low Emission) shall be considered.

Lifting aids (spreader bar, slings, shackles)

Painting & coating

Preservation and packing

Labeling and tagging

Start Up and Commissioning Spare parts

Drawings and Documents as per VDRL (VENDOR Document Register List)

Factory Acceptance Testing

Lateral and Torsional Critical Speed Analysis

ASME PTC 22 mechanical and performance test for each Turbine

Responsibility Matrix and Deviation List

TECHNICAL BID PROPOSAL SUBMISSION

Equipment Technical Description

Equipment Datasheet/Specification/GA Drawings

Inspection and Test Plan

Confirmation of the required guarantees

Two (2) years spare part list

Deviations to this Specification, if any

Completed Technical Compliance List

National Legal and Statutory Requirements of Local Region Laws

Classification Society i.e. ABS

Project Specifications (referred to in this specification)

Referenced Project Drawings

Reference Codes and Standards

NOTIFICATION OF WORKS AND SERVICES BEING SUBCONTRACTED

CODES & STANDARDS

Design and Installation of Electrical Systems for Offshore

Recommended Practice for Design and Hazard Analysis for

Sizing, Selection and Installation of Pressure Relieving Systems in

Guide for Pressure Relief and Depressuring Systems

Brushless Synchronous Machines 500 kVA and Larger

API RP-11 PGT

Packaged Combustion Gas Turbine

API Standard 610

Centrifugal Pumps for Petroleum, Heavy Duty Chemical and Gas

API Standard 613

Lubrication Shaft-Sealing and Control Oil Systems for Special

API Standard 615

Sound Control or Mechanical Equipment for Refinery Services

API Standard 616

Type H Industrial Combustion Gas Turbines for Refinery Services.

API Standard 661