Professional Documents
Culture Documents
no 1
Name Receving sump Pump-1 Pump-2 Pump-3 Platform Equalization Transfer pump Pump-1 Pump-2 Pump-3
STATUS
ACETP - MATERIAL REQUIREMENT FOR MAINTENANCE WORKS Remark Material Required specification To be dismantled for checking seal&impeller problem ok to be changed
QTY
5lits
ms 10mm
200sq feet
pump-4
Dismandled
4a
Not running
Bearing Bearing Oil seal Oil seal Cooling fan Key rod
1No
1No 1No
Small wheel 4c Clarifier-2 chain sparcket Damaged Material request given Big wheel
1No
chain
1No
Sludge transfer pump Pump-1 Pump-2 Running Running Coupling damaged Delivary BF valve not working Love joy coupling star spider washer Butterfly valve 225L 225L DN 150mm 1No 1No 1No
Running
Service need Impeller, Bearing, Bearing, oil seal, oil seal Love joy coupling with spider Love joy coupling with spider CCNA200-300 6309 3309 45-65-7 32-52-7 150L 150L 1No 1No 1No 2No 2No 1No 1No
transfer pump-1
Dismantled
pump-2
Not running
Coupling problem
Not running Running Running Motor & pump seal problem Slightly Coupling problem
Impeller, Bearing, Bearing, oil seal, oil seal Love joy coupling with spider Love joy coupling with spider
Feed pump-2
Dismandled
ok Running
Mechanical seal Bearing Bearing pvc flange type ball valve butterfly valve Belt
Running
Belt needed
MBR Blower -C
Not running
Not running
Luburication
V-belt Bearing Bearing Bearing Oil seal Belt Bearing Bearing Bearing Oil seal Belt NRV ball type Oil, grease
c2800/C108 22310E, 22308E, 22309E 65-80-8,52-72-8,45-62-8 22310E, 22308E, 22309E 65-80-8,52-72-8,45-62-8 DN 200 MM Servo 90 ,Castrol
40 Nos 1No, 1No, 2Nos Each2Nos 1No, 1No, 2Nos Each2Nos 6 Nos 50 lits 10Kgs
MBR FEED Pump-1,3,5,6,7,8 Pump-2 Pump-4 MBR TANK-1,2 Permeate pump Sludge circulation pump MBR TANK-3,4 Permeate pump Sludge circulation pump MBR TANK-5,6 Permeate pump Sludge circulation pump MBR TANK-7,8 Permeate pump
20-40 110mm
10ltrs joint
11
pump-1,2,3 Running pump-1,2 Running pump-2,3 Running pump1 not running pump-1,2 Running pump-1,2 Running Pump 3 Not running Running 1,2 Pump 1 Not running Pump 2 ,3 Running
Oil filling cup damaged Oil filling cup damaged Oil filling cup damaged bering problem Oil filling cup damaged HDPE wellding work need
Oil filling cup Pu hose PU MTA Oil filling cup Pu hose PU MTA Oil filling cup bering Oil filling cup
oil cup 8mm pv tube& 8mmX3/8" MTA oil cup 8mm pv tube& 8mmX3/8" MTA
6302
2nos 2NOS
HDPE welding
1 NOS
Oil cup
Oilcup
3 Nos
Pump 1Running Pump 2 Not running , Bearing Problem Bearing 6309 6310 1no 1no
5 Kg 5200mtrs
Electrical Problem
13
BCT Acid tank Pump 1&2 Running Seal Cooling tube problem Hose 8mm pp(high rated) 1 mts
RO feed pump Feed pump-1,2&3 Running B/W pump-1,2 Running Blower-1 Blower-2 14 Waste water pump Pump1 & 2 running 15 RO plant(stage 1) Mechanical seal Drive end Seal,bearing Problem Drive end Seal,bearing Problem& Non drive end Bearing Problme , Bearing Mechanical seal , Bearing Seal N309ECP269C EXPLORER SKF MAKE Seal N309ECP269C EXPLORER SKF MAKE 1no Oil cup,foot valve damaged Oil cup, pp foot valve NRV flabe tybe oil cup 150 mm 150mm 2nos 1no 1no Running Not running pump2 delivery line hdpe pipe leakage HDPE WELDING 1 JOINT
NRV Problem
DN 80mm
1no
Not Running
1no 1no
Not Running
2nos
Mechanical seal Drive end Seal,bearing Problem Drive end Seal,bearing Problem& Non drive end Seal,Bearing Problme , Bearing Mechanical seal , Bearing
Not Running
High pressure pumpD High pressure pumpE RO stage 2 pump a pump b pump c NF high pressure pump pump1 pump2 HCL Dosing pump Pump-1 Pump-2 SMBS dosing pump Pump-1 Pump-2 RO antiscalent dosing pump pump1 pump2
Seal N309ECP269C EXPLORER SKF MAKE Seal N309ECP269C EXPLORER SKF MAKE
1no
1no 2nos
2nos
motor jammed pum dismandled pump jammed slight sound optain so not run
motor bearing
6313/CF-8345C
2NOS
17
furrel
10mm
4nos
18
Casing bold
8mmX100mm ss
6nos
19
Running not running Delivery line hose with conector 12mm 12mmx1/2inch 2mtrs 2nos
20
delivery line
Tufflen hose
8mm
2mtrs
Not running
Bearing
21
HRSCC Feed pump pump1 pump2 POLY dosing pump PUMP1 PUMP2 NF feed pump pump1 pump2
oil leakge
oil seal
pump problem
delivery leakge
saddle clamp
6 inch
1no
22
HRSCC sludge pump pump1 pump2 RO permeate pump pump-1,2,3,4 Pump-2 NF brine transfer pump pump-1 pump-2 Degasser blower RO cleaning tank pump1 pump2 PSF&MGF Blower
23
Running Running
delivery leakge
welding work
ss
1nos
24
Bearing problem
Bearing
25 26
NRV
DN80mm
1NO
BF VALVE-PVC
DN 200
1NOS
27
Blower-1,2 MBR permeate transfer pump Pump-1,3 Pump-2 MBR TANK Vaccume Gauge
Running
safety item
2nos 2nos
30
running not running Bearing mechanical seal 6308 40mm 2nos 1no
not Working
20 nos
S.No 1 2 3 4 5 6
Spare Requirement List Material Tufflen tape 1/2" & 1" M.seal (200gms) Hacksaw blade (SS) UPVC Past PVC Past WD 40 Spare RO Skid-D End port with nut End adapetor with 'o' ring Vitalic Coupling with bush 1 1/2" & 2" 1/2" x5 " 1/2"x6" 1/2"x3" SS Bolt & nut with washer
1 2 3
each 50 Nos
Material Request for MEE Condensate Line Sl.No Material QTY 1 1 1/2" GI PIPE 30 mts 2 Boiler Slow down 11 mts 1 1/2 pipe -MS No 1BR Long bend (Welding) 1 No 3 2" GI Welding Type T 1 No 2"X1 1/2" GI Reducer (Welding) 4 1 no 5 11/2" GI Flange Welded 6 nos 11/2"Flange type Bold valve (GI) 11/2" GI Elbow welded 2"Flange Type Ball valve 2"GI Flange Welded 2" GI pipe 2" GI Elblow welded 3" GI pipe 3" GI Long Bend (welded) 3"GI Elbow Welded 3" GI T Welded 3"X2" Gi Reducer 3" GI Flange Welded 3" GI Dummy Flange 21/2"X1/2" Bolt nut with double washer (GI) Guscut 3mm Non metalic
6 7
1 no 2 no
8 9 10 11 12 13 14 15 16 17 18
19 20
76 Nos 2 mts
Sl.NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Boiler Material Request Material 1'' DD Steem trape valve 8 mm rope 6mm rope Dotlan Tape Matalic Gus cut Heater line valve Blow dowuvalve 11/2"Pipe line (Blow down line) 21/2" wire brush Temp meter Problem hand gloves 5/8"X3" Nut bolt 1/2"X3" nut Bolt 2 mm Gas cut 11/2" NRV Valve
QTY 1 nos 10mtrs 10 mtrs 15 nos 5 mtrs Service need 1 nos 12 mtrs 12 Nos 10 nos 25 nos 25 nos 2 mtrs 1 no
Note: Chemical required for boiler cleaning HDPE WELDING NEEDED FOR EQT transfer pump and chlorinator sump by pass line
PRESENT STATUS
WORK DONE
under progress
Angeripalayam CETP Material Required for Electrical works Material Remark Model Specification Mini lec over load relay Mini lec over load relay Contactor TC make Ammeter Terminal block Flex cable motor Coil Burned Not working Not working Not working Not working Damaged need cable to be rewinded MPR.D2 MPR.D2 LC1D403 A60 vke make
Cost
Dosing Area poly Dosing Pump Chlorination Water sump Pump 1 & 3 Pump - 1 pump 2 Pump 4 CENTRIFUGE Sludge Pump Pump 21 A Ro Permeate Pump Room Ro Permeate Pump 4 & 5
motor Coil Burned to be rewinded Over load Relay Timer Main cable Short need cable Remote cable shortage need cable
30-50 Amp
to be rewinded
10 HP
1NO
240v 40 sqmm
6Nos 30Nos
SFU- FUSE
Rectangle type
315 Amp
3 nos
DIC/PID 5xx.N
Selec india
1 no
Bulb
HPMVL
250 W
43 nos
Total Main gate to power house Eqt.Tank 1 &2 Flash Mixture Lab opposive MBR MBR Permeate Tank Ro Process PSF Boiler HRSCC
250W
43 nos 43 nos 43 nos 4 nos 3 nos 1 nos 1 nos 12 nos 3 nos 12 nos 2 nos 3 nos 2 nos
Tube Light Choke & Starter Eqt.pump house Power house Power house Mcc Room Lab MBR Office Centrfuge Chlorination Room Ro Mcc room Ro Permeate pump Boiler Materials Insulation Tap Hack saw Blade M -seal Flux Cable Flux wire copper Flux wire copper MCB
40w 40w cu
70 nos 25 nos 5 nos 5 Nos 4 Nos 4 Nos 2 nos 4 nos 5 Nos 24 Nos 5 nos 4 nos each10 nos 5 Nos 5 Nos 50 mts 2 coils 2 coils
10
R,Y,B ,Black 24 teeth 100g 4cx2.5sqmm cu multi standard multi standard 4 pole 100A
11
MCB
4 Pole 63A 6A 6A
12
Fuse 6A 16A 20A 32A 63A 125A HF 14X51 HF 14X51 HF 14X51 HF 14X51 HF 14X51 Cylindarical type Cylindarical type Cylindarical type Cylindarical type Cylindarical type Rectangle type RYB 24 nos 24 nos 24 nos 36 nos 36 nos 6 nos Each 10 nos
13
R Y B INDICATOR
indication lamp
MV PANEL
14
APFC PANEL-800kvar
controler
Service need
1nos
S.no 1
Angeripalayam CETP - Material Requirement Remark Model Need to send Flow meter (Khorne Marshall) for service IFC 011 Need to send Flow meter (Khorne Marshall) for service IFC 011 Material
QTY 1 No 1 No
Chlorine Solenoid valve Pressur Switch Relay Not working Not working Not working Janatics Type-AC23 coil voltage-230AC Indfos IPS100 (0.6 to 7) Omran MK2PN-I 230 V AC 5 Nos 2 Nos 8 nos
PLC Battery for UPS plc room AC MCB Star screw Driver Insulation Tape Plastic cover Cutting plier Wire striper Soldering Iead 2 core Communication Cable Low voltage Exide power safe 2 ton 6A & 16A medium electrical standared 12v,17Ah 16Nos 2 Nos each 1no 1 No 5 Nos 10 NOS 1 No 1 No 1 No
To cover the flow meters 8" 100 grm 1 sq.mm 0-100kg/cm Need to send for service Need to send for service Need to send for service Need to send for service Indion 4000 PH W Indion 5000 CON W IFC 011 Sensor unit only 1/2inch npt
Ro Pressure gauge PH Meter Conductivity Meter RO 1st stage recycle Flow meter Ro 1st&2nd stage recycle Flow meter 10 Nos 3 Nos 2 Nos 1 No
IFC 011
3 NOs
MVRE-1 E & H Flow meter Local Display (Panel) Temperature sensor VFD Temperature sensor VFD Local Display (Panel) PH promag 10 Display Unit 2 No 2 nos 1 nos 1 nos 3 Nos 1 nos 1 nos 1 Pack 1 Pack 1Pack 1Pack
MVRE-2
Buffer Solutions 5 Buffer 0.7 Buffer 0.4 Buffer 12880 Buffer 1040
Conductivity
24 V 24 v 24 V 1no-1nc