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ASIA PACIFIC Trelleborg Marine Systems Australia Tel: +61 2 9285 0200 tms.australia@trelleborg.com Trelleborg Marine Systems Asia Tel: +65 6268 8005 tms.asia@trelleborg.com Trelleborg Marine Systems China Tel: +86 1351 532 29988 tms.china@trelleborg.com PT Trelleborg Indonesia Tel: +62 21 797 6211 tms.indonesia@trelleborg.com Trelleborg Marine Systems Japan Tel: +81 3 3512 1981 tms.japan@trelleborg.com Trelleborg Marine Systems Docking & Mooring/Offshore Integrated Mooring, APAC & Main Ofce Tel: +61 3 9575 9999 tms.dam@trelleborg.com tms.oim@trelleborg.com INDIA, MIDDLE EAST & AFRICA Trelleborg Marine Systems Dubai Tel: +971 4 886 1825 tms.middleeast@trelleborg.com Trelleborg Marine Systems Docking & Mooring/Offshore Integrated Mooring, Middle East Tel: +971 4 886 1825 tms.dam@trelleborg.com tms.oim@trelleborg.com Trelleborg Marine Systems India Tel: +91 79 4001 3333 tms.india@trelleborg.com Trelleborg Marine Systems South & East Africa Tel: +971 4 886 1825 tms.seafrica@trelleborg.com Trelleborg Marine Systems North & West Africa Tel: +33 1 41 39 22 20 tms.nwafrica@trelleborg.com Trelleborg Marine Systems Docking & Mooring /Offshore Integrated Mooring, Middle East Tel: +971 4 886 1825 tms.dam@trelleborg.com tms.oim@trelleborg.com EUROPE & MEDITERRANEAN Trelleborg Marine Systems Benelux Tel: +31 180 43 40 40 tms.benelux@trelleborg.com Trelleborg Marine Systems France & Spain Tel: +33 4 73 99 01 16 tms.france@trelleborg.com Trelleborg Marine Systems Scandinavia Tel: +46 410 51730 tms.scandinavia@trelleborg.com Trelleborg Marine Systems Germany Tel: +49 410 51067 tms.germany@trelleborg.com Trelleborg Marine Systems UK Tel: +44 1666 511770 tms.uk@trelleborg.com Trelleborg Marine Systems Eastern Europe & Russia Tel: +46 410 51088 tms.eerussia@trelleborg.com Trelleborg Marine Systems other parts of Europe Tel: +31 180 43 40 40 tms.europe@trelleborg.com Trelleborg Marine Systems Docking & Mooring /Offshore Integrated Mooring, Europe Tel: +44 7624 462776 tms.dam@trelleborg.com tms.oim@trelleborg.com SOUTH AMERICA Trelleborg Marine Systems Brazil Tel: +55 11 2802 9114 tms.brazil@trelleborg.com Trelleborg Marine Systems Docking & Mooring /Offshore Integrated Mooring, South America Tel: +55 11 97211 9556 tms.dam@trelleborg.com tms.oim@trelleborg.com NORTH AMERICA & CANADA Trelleborg Marine Systems USA (Main Ofce) Tel: +1 540 723 2520 tms.americas@trelleborg.com Trelleborg Marine Systems USA (West Coast) Tel: +1 540 723 2520 tms.americas@trelleborg.com Trelleborg Marine Systems USA (East Coast) Tel: +1 540 723 2553 tms.americas@trelleborg.com Trelleborg Marine Systems USA (Gulf Coast and South East) Tel: +1 540 723 2553 tms.americas@trelleborg.com Trelleborg Marine Systems Melbourne Docking & Mooring Group North America Tel: +1 720 299 5506 tms.dam@trelleborg.com
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Introduction
Trelleborg bollards come in a range of sizes and designs to suit any dock, jetty or wharf. The standard material is SG or ductile Iron, which is both strong and resistant to corrosion, giving a long and trouble free service life. The shapes of Trelleborg bollards have been rened to optimize their geometry and anchor layout. Even at full working load, they remain highly stable providing a safe and secure mooring.
Contents
B OLLARD RANGE / TECHNICAL INFORMATION 2.1 TEE BOLLARDS 2.2 HORN BOLLARDS 2.3 KIDNEY BOLLARDS B OLLARD MATERIALS AND MANUFACTURE 3.1 DESIGN 3.2 MATERIALS 3.3 MICRO STRUCTURE 3 . 4 S G I R O N V s cast S T E E L B O L L A R D S 3.5 MATERIAL SPECIFICATION 3.6 QUALITY ASSURANCE 3.7 COATING SYSTEMS BOLLARD SELECTION 4.1 SELECTION 4.2 MOORING LINE ANGLES INSTALLATION 5.1 INTRODUCTION 5.2 CONCRETE RECESS 5.3 FIXING OPTIONS MAINTENANCE B OLLARD INFORMATION REFERENCE MATERIAL 8.1 CODES AND GUIDELINES 10 11 12 9 7 5 1
Features
High quality SG iron as standard Strong and durable designs Very low maintenance Large line angles possible Standard and custom anchors
1 Tee bollard 2 Horn bollard
Bollard capacity (tonnes) 15 40 235 340 410 335 80 155 160 205 130 30 60 M24 5 500 60 30 40 255 350 450 375 100 175 200 225 150 30 60 M30 5 500 60 50 50 350 500 640 540 150 250 260 320 220 30 60 M36 5 500 70 80 70 380 550 640 550 160 250 280 320 230 15 45 N/A M42 6 800 90 100 80 410 600 790 640 175 325 350 395 245 10 40 80 M42 7 800 100 150 90 435 700 900 750 200 350 400 450 300 10 40 80 M48 7 200 90 500 800 1000 850 225 375 450 500 350 L* L* L* M56 8 300 125 670 980 1200 950 200 475 550 600 350 L* L* L* M56 10 1000 140
Dimension A B C D
3 Kidney bollard
P*
P* =bolt protrusion = recess depth L* P Lease contact Trelleborg Marine Systems for corrosponding anchor locations
[units: mm]
Dimension A B C D E F G I J K L1 L2 L3 L4 Anchors
Bollard capacity (tonnes) 15 40 370 400 410 335 80 155 160 205 130 30 60 M24 30 40 410 440 480 405 100 175 200 240 165 30 60 M30 500 55 5 50 50 500 600 640 540 150 250 260 320 220 30 60 M36 500 65 5 80 70 520 660 650 560 160 250 300 325 235 15 45 N/A M42 800 85 6 100 80 570 750 800 650 175 325 350 400 250 10 40 80 M42 800 95 7 150 90 585 850 920 770 200 350 400 460 310 10 40 80 M48 1000 105 7 200 90 660 930 1000 850 225 375 450 500 350 0 36 36 M56 1000 105 8
Bollard capacity (tonnes) 15 40 260 340 320 320 220 220 160 160 160 M24 30 40 280 370 360 360 260 260 200 180 180 M30 500 55 4 50 50 320 480 540 540 400 400 260 270 270 M36 500 65 4 80 70 330 530 560 460 320 420 280 280 180 50 M42 800 85 5 100 70 350 550 590 490 175 175 350 450 300 295 195 50 M42 800 85 7 150 80 405 728 760 660 250 250 500 600 400 380 280 50 M48 1000 95 7 200 90 435 800 1000 850 300 300 600 750 450 475 375 50 M56 1000 105 7
[units: mm]
[units: mm]
for thicker wall sections and poor impact strength outweigh this. Cast steel remains popular in some countries but needs regular painting to prevent corrosion.
Detailed calculations can be supplied on request. Different factors of safety can be used to suit other national standards and regulations.
Grey iron
3.2 Materials
Trelleborg bollards are offered in Spheroidal Graphite Cast Iron (SG Iron), referred to as Ductile Cast Iron, because of its superior strength and resistance to corrosion. Ductile cast iron combines the best attributes of grey cast iron and cast steel without the disadvantages.
Benets Ductile Cast Iron (Spheroidal Graphite) Grey Cast Iron Lowest service life cost High strength Good impact resistance High corrosion resistance Low cost per weight Excellent corrosion resistance High strength High Cast Steel impact resistance Good cost per weight Low strength Low impact resistance Regular maintenance to prevent corrosion Disadvantages
* In all cases equivalent alternative standards may apply. Other high performance paint systems available on request.
The standard material for Trelleborg Marine Systems Bollards is ASTM A536 Grade 65/45/12 Spheroidal Graphite Cast Iron. This material has been selected as it has superior corrosion resistance over cast steel and is the best consolidation of price, performance and material strength. Ductile cast iron is the preferred material for all bollard applications. Grey cast iron is cheaper per unit weight, but the need
4. Bollard Selection
4.1 Selection
Bollards should be selected and arranged according to local regulations or recognised design standards. The design process should consider: M ooring pattern(s) C hanges in draft due to loading and discharge Wind and current forces S well, wave and tidal forces M ooring line types, sizes and angles Ice forces (where relevant) Mooring loads should be calculated where possible, but in the absence of information then the following table can be used as an approximate guideline.
Displacement Up to 2,000 tonnes 2,00010,000 tonnes 10,00020,000 tonnes 20,00050,000 tonnes 50,000100,000 tonnes 100,000200,000 tonnes over 200,000 tonnes Approx. bollard rating 10 tonnes 30 tonnes 60 tonnes 80 tonnes 100 tonnes 150 tonnes 200 tonnes
Where strong winds, currents or other adverse loads are expected, bollard capacity should be increased by 25% or more.
Bollard Selection
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Bollard Selection
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5. Installation
5.1 Introduction
Bollards must be installed correctly for a long and trouble-free service life. Anchors should be accurately set out with the supplied template. Bollards can be recessed (as shown) or alternatively surface mounted. Once the grout has reached full strength, anchors can be fully tightened. Mastic is often applied around exposed threads to ease future removal.
6. Maintenance
5.3 Fixing Options 5.1 Introduction
Like all equipment in the marine environment, regular inspection and maintenance is critical to achieving maximum life expectancy. Trelleborg recommend a regular scheduled inspection of equipment such as bollards as part of any berth. Key items that need to be focussed on during the inspection and maintenance include:
1. Paint
Fuse bolts available on special request.
Bollards are supplied as factory standard with a protective coating suitable for most projects. High performance epoxy or other specied paint systems are usually applied at the factory on request in a choice of colours and thicknesses. Wear and abrasion from ropes means paint coatings need regular maintenance. Like all epoxy coating systems, maintenance is integral to increasing life expectancy. Trelleborg recommend regular inspection of the bollards Repair and upkeep of the coating system is dependant upon the coating system selected. Trelleborg try to utilise commercially available coating systems to ensure local products can be sourced and system repair procedures are in line with the coating system manufacturers guidelines.
2. Grout
Installation and grout lling requires extra care to avoid damage to factory applied coatings. Similarly regular inspection and possible repair of grout under and around the bollard is critical to the ongoing integrity of bollard performance. Should grout be cracked or damaged it is recommended that it be replaced.
Recessing the bollard is generally recognised as superior to surface mounting. Recessing the base prevents the bollard from working loose on its bolts or cracking the grout bed especially relevant for high use locations.
4. Bollard Materials
Ductile iron bollards are far less susceptible to corrosion than cast steel bollards, which can rust quickly and will need frequent painting to retain full strength. Regular inspection of the bollard materials is recommended. Trelleborg are happy to assist in providing inspection services on berthing and mooring equipment.
Installation
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Maintenance
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7. Bollard Information
Calculations
Bollards are provided with engineering calculations, which describe bolt group pullout forces, shear loadings and bolt tensions.
8. Reference Material
Standard Designs
The standard Bollard range has been developed based on the requirements of many facilities throughout the world. Some clients may request different designs based on familiarity, history etc. However the Trelleborg range meets most functional mooring requirements. properties and tolerances it is impossible to calculate actual breakaway load making it highly unpredictable. Numerous injuries, deaths and damage to equipment have occurred due to broken mooring lines and mooring equipment. As a responsible manufacturer Trelleborg Marine Systems will not recommend these types of devices. For more information please contact your local Trelleborg Systems ofce.
Jetty Design
Consideration of the suitability of the jetty structure is by others. This includes concrete structure reinforcement for reduced edge distances and shear bracing. Matters concerning the structural requirement of the jetty should be forwarded to the jetty designer.
Grout
Trelleborg recommends a non shrink grout, either cementious or epoxy type, with a minimum compressive strength of 60MPa. For Recessed Bollards Trelleborg recommends low viscosity high ow grouts to ensure full penetration around and under the base plate.
Guide for Design (Appendix B Typical Ship Dimensions) Ministry of Transport, Japan (1999) Technical Note No.911 Ship Dimensions of Design Ships under given Condence Limits ROSA Defenses Daccostage (2000) Recommandations pour Le Calcul Aux Etats-Limitesdes Ouvrages En Site Aquatique defenses Daccostage PIANC Report of WG33 (2002) Guidelines for the Design of Fender Systems (2002) ETAG 001 (1997) Guideline for European Technical Approval of Metal Anchors for use in Concrete
Load Testing
Trelleborg does not carry out any physical load testing of Bollards. The Bollards and holding down bolt systems are designed to sustain the applied tension and shear with adequate safety factors and physical testing is considered unnecessary.
Bollard Selection
The engineering required to select, locate and orientate Bollards is dependant on a range of parameters including vessel size, local weather, bathometry, currents, tides and the jetty conguration. The analysis to determine the layout of the jetty is the responsibility of the jetty designer and not the Bollard supplier.
Technical Support
Technical advice, design and enquiries should be directed through your local Trelleborg Marine Systems ofce (see back page for details).
Breakaway Bollards
Due to the magnitude of the loads applied to Bollards it is extremely dangerous to have them breakaway in an uncontrolled manner. Due to variations in material
Bollard Information
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Reference Material
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