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Automation and control Automation functions, relays, interfaces and power supplies

Catalogue

2007/2008

Flexibility
b

Ingenuity
Auto-adapts to its environment, "plug & play" b Application functions, control, communication and diagnostics embedded in the products b User-friendly operation either directly on the product or remotely
b

Simplicity
b Cost effective optimum offers that make selection easy for most typical applications b Products that are easy to understand for users, electricians and automation specialists b User-friendly intuitive programming

This international site allows you to access all the Telemecanique products in just 2 clicks via comprehensive range data-sheets, with direct links to: b Complete library: technical documents, catalogs, certificates, FAQs, brochures... b Selection guides from the e-catalog. b Product discovery sites and their Flash animations. You will also find illustrated overviews, news to which you can subscribe, a discussion forum, the list of country contacts... To live automation solutions every day!

Interchangeable modular functions, to better meet the requirements for extensions b Software and accessories common to multiple product families

Compactness
b

High functionality in a minimum of space b Freedom in implementation

Openness
b Compliance with field bus, connection, and software standards b Enabling decentralised or remote surveillance via the web with Transparent Ready products

Telemecanique, a full range of catalogues for


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Automation and control Soft starters and variable speed drives


Catalogue

2007/2008

Detection

Automation

Automation

Operator dialog

Motion and Drives

1
Global Detection Electronic and electromechanical sensors n 821410 MKTED206101EN Photo-electric sensors Proximity sensors Capacitive proximity sensors Ultrasonic sensors Limit switches Pressure switches Rotary encoders Radio frequency identification Machine cabling accessories

1
Modicon Momentum distributed I/O and control n 807861 MKTED205061EN

1
Automation functions, relays, interfaces and power supplies n 960162 MKTED207031EN Smart relays Timing relays Modular measurement and control relays Analogs interfaces Counters Plug-in relays and interfaces Power supplies and transformers Software Smart relays programming software

1
Control and signalling components n 805911 MKTED205021EN Control and signalling units Cam switches Beacons and indicator banks Control and pendant stations Controllers Front panels Mounting kits Emergency stops Foot switches

1
Motion control Lexium 05 n 808610 DIA7ED2050910 EN

1
Automation platform Modicon Quantum and Unity - Concept Proworx software n 802621 MKTED204071EN

1
Motion control Lexium 15 n 816811 DIA2ED2060506EN Servo drives and Servo motors Motion control modules Modicon Premium and Modicon Quantum

1
Automation platform Modicon Premium and Unity - PL7 software n 802625 MKTED204072EN

1
Human-Machine interfaces n 821230 MKTED206071EN Operator interface terminals Industrial PCs Web servers HMI and SCADA PC-based software Software Operator terminal software

1
Soft starters and variable speed drives n 960142 MKTED206111EN Soft starters and variable speed drives Software Software for drives and motors Motor control programming software

1
Automation platform Modicon TSX Micro and PL7 software n 70984 MKTED204012EN PLCs, PC based control Distributed I/O Communication

Not all products shown in this catalogue are available in every country. Check individual countrys web site or Sales Office for product availability. See on: www.schneider-electric.com

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all Automation and control functions

Motor control

Machine safety
This catalogue contains Automation and Control function products relating to Safety

Interfaces and I/O

Power supplies

Systems & architectures


This catalogue contains Automation and Control function products relating to Communication

1
Motor starter solutions Control and protection components n 814711 MKTED205103EN Contactors Circuit-breakers, fuse carriers Thermal relays Combinations, motor controllers Mounting solutions Motor starter mounting kits

1
Terminal blocks n 960151 MKTED207011EN Terminal blocks Cable ends

1
Power supplies and transformers Phaseo n 822591 DIA3ED2061209EN Switch mode power supplies Filtered rectified power supplies Transformers

1
Safety solutions using Preventa n 816630 MKTED206051EN Safety PLCs Safety controllers Safety monitors Safety solutions on AS-Interface cabling system Safety switches Safety light curtains Safety mats Emergency stops Control stations Enabling switches Foot switches Beacons & indicator banks Switch disconnectors Thermal-magnetic motor circuit breakers Enclosed D.O.L. starters Software XPSMFWIN configuration software XPSMCWIN configuration software

1
Machine & Installations with industrial communication n 960153 MKTED207012EN Preferred implementations Ethernet TCP/IP, the universal communication standard CANopen for machines and installations AS-interface, simple and safe Products Human-Machine interface Controllers and PLCs Field devices Infrastructure and wiring Gateways Software and tools Collaborative Automation Partner Program & Partners

1
IP 20 distributed inputs/outputs Advantys STB n 820670 MKTED206061EN Modules for automation island Network interfaces Power distribution Digital I/O, analogs and application-specific Software STB configuration software

General contents

Automation functions, relays, interfaces and power supplies

1 Zelio Logic smart relays

2 Zelio Time - timing relays

3 Zelio Control - modular and industrial measurement and control relays

4 Analogue interfaces Zelio Analog

5 Zelio Count - counters

6 Zelio Relay - plug-in relays and interfaces for discrete signals

7 Phaseo power supplies and transformers

8 Appendices

1/0

Contents

1 - Zelio Logic smart relays

Selection guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/2

Compact and modular smart relays


1 1 1 1
Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/6 Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/10 Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/14 References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/22

Communication
1 Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/32 1 Programming protocol 2 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/33 1 Modbus slave communication protocol 2 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/34 2 References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/40 1 Ethernet server communication protocol 2 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/37 2 References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/40

Analogue I/O extension modules


1 Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/42 1 References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/44

Modem communication interface


1 1 1 1
Presentation, description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/46 Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/48 Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/50 References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/52

1/1

Selection guide

Zelio Logic smart relays


Compact smart relays

Product type

Compact smart relays

Supply voltage

1 24 V
12 8 (0) 4/0 20 12 (0) 8/0

1 100240 V
10 6 (0) 4/0 12 8 (0) 4/0 20 12 (0) 8/0

Number of I/O Number of discrete inputs (of which analogue inputs) Number of relay/transistor outputs With display, with clock Programming language With display, without clock Programming language Without display, with clock Programming language Without display, without clock Programming language Programming software (see page 1/26) Connection Serial link connecting cable accessories USB connecting cable (see page 1/26) Bluetooth interface Memory cartridge (see page 1/26)

SR2 B 1B FBD (1) or LADDER

22

SR2 E 1B FBD (1) or LADDER

22

SR2 B 1FU FBD (1) or LADDER SR2 A 1FU LADDER only SR2 E 1FU FBD (1) or LADDER SR2 D 1FU LADDER only Zelio Soft 2 SR2 SFT01 SR2 CBL01 SR2 USB01 SR2 BTC01 SR2 MEM02 (1 incompatible with SR2 COM01)

22 22 22 22

Zelio Soft 2 SR2 SFT01 SR2 CBL01 SR2 USB01 SR2 BTC01 SR2 MEM02 (1 incompatible with SR2 COM01)

Discovery packs (see page 1/22) Modem communication interface (see page 1/52) Alarm management software (see page 1/52) Converters (thermocouple types J and K, Pt100 probes and voltage/current) (see page 4/8) (2) Power supplies for d.c. control circuit (see page 7/17) References SR2 COM01 Zelio Logic Alarm SR2 SFT02

SR2 PACK FU SR2 COM01 (for SR2 B and SR2 E) Zelio Logic Alarm SR2 SFT02

SR2 1111B
1/22 and 1/23

SR2 1111FU
1/22 and 1/23

Pages (1) FBD: Function Block Diagram. (2) See Analogue interfaces Zelio Analog, pages 4/2 to 4/9.

1/2

3 12 V
12 8 (4) 4/0 20 12 (6) 8/0

3 24 V
10 6 (0) 4/0 12 8 (4) 4/0, 0/4 20 12 (2), 12 (6) 8/0, 0/8

SR2 B 1JD FBD (1) or LADDER

22

SR2 B BD FBD (1) or LADDER SR2 A BD LADDER only SR2 E BD FBD (1) or LADDER SR2 D BD LADDER only Zelio Soft 2 SR2 SFT01 SR2 CBL01 SR2 USB01 SR2 BTC01 SR2 MEM02 (1 incompatible with SR2 COM01)

222 222 222 222

Zelio Soft 2 SR2 SFT01 SR2 CBL01 SR2 USB01 SR2 BTC01 SR2 MEM02 (1 incompatible with SR2 COM01)

SR2 PACK BD SR2 COM01 Zelio Logic Alarm SR2 SFT02 RM SR2 COM01 (for SR2 B and SR2 E) Zelio Logic Alarm SR2 SFT02 RM

2 222BD

2 222BD 22

ABL 8MEM12020

ABL 8MEM240 ABL 7RM24025

SR2 B111JD
1/22

SR2 1111BD
1/22 and 1/23

1/3

Selection guide

Zelio Logic smart relays


Modular smart relays and I/O extension and communication modules

Product types

Modular smart relays

Supply voltage

1 24 V
10 6 (0) 4/0 26 16 (0) 10/0

1 100...240 V
10 6 (0) 4/0 26 16 (0) 10/0

Number of I/O Number of discrete inputs (of which analogue inputs) Number of relay/transistor outputs With display, with clock Programming language Programming software (see page 1/26) Connection Serial link connecting cable accessories USB connecting cable (see page 1/26) Bluetooth interface Memory cartridge (see page 1/26)

Yes FBD or LADDER Zelio Soft 2 SR2 SFT01 SR2 CBL01 SR2 USB01 SR2 BTC01 SR2 MEM02 (1 incompatible with SR2 COM01)

Yes FBD or LADDER Zelio Soft 2 SR2 SFT01 SR2 CBL01 SR2 USB01 SR2 BTC01 SR2 MEM02 (1 incompatible with SR2 COM01) SR3 PACK1BD

Discovery packs (see page 1/24) Modem communication interface (see page 1/52) Alarm management software (see page 1/52) Converters (thermocouple types J and K, Pt100 probes and voltage/current) (see page 4/8) (1) Power supplies for d.c. control circuit (see page 7/17) References (see page 1/24) (1) See Analogue interfaces Zelio Analog, pages 4/2 to 4/9. Associated I/O extension and communication module types Discrete I/O extension modules SR2 COM01 Zelio Logic Alarm SR2 SFT02

SR2 COM01 Zelio Logic Alarm SR2 SFT02

SR3 B111B

SR3 B

221FU

Discrete I/O extension modules

Number of I/O Type and number of discrete inputs (or analogue inputs) Type and number of relay outputs (or analogue outputs) References

6 4 (0) 2 (0)

10 6 (0) 4 (0)

14 8 (0) 6 (0)

6 4 (0) 2 (0)

10 6 (0) 4 (0)

14 8 (0) 6 (0)

SR3 XT111B
1/25

SR3 XT111FU
1/25

Pages

1/4

3 12 V
26 16 (6) 10/0 Yes FBD or LADDER Zelio Soft 2 SR2 SFT01 SR2 CBL01 SR2 USB01 SR2 BTC01 SR2 MEM02 (12incompatible with SR2 COM01)

3 24 V
10 6 (4) 4/0, 0/4 26 16 (6) 10/0, 0/10

Yes FBD or LADDER Zelio Soft 2 SR2 SFT01 SR2 CBL01 SR2 USB01 SR2 BTC01 SR2 MEM02 (12incompatible with SR2 COM01) SR3 PACK1BD

SR2 COM01 Zelio Logic Alarm SR2 SFT02 RM

SR2 COM01 Zelio Logic Alarm SR2 SFT02 RM

24222BD

24222BD

ABL 8MEM12020

ABL 8MEM24006, ABL 8MEM24012, ABL 7RM24025

SR3 B261JD

SR3 B111BD

Discrete I/O extension modules

Network communication modules Modbus slave Ethernet server

I/O extension modules Analogue Discrete

or

and

or

6 4 (0) 2 (0)

10 6 (0) 4 (0)

14 8 (0) 6 (0)

2 Number of words: 3 4 (inputs) 3 4 (outputs) 3 4 (clock) 3 1 (status)

2 Number of words: 3 4 (inputs) 3 4 (outputs) 3 4 (clock) 3 1 (status)

4 0 (2) 0 (2)

6 4 (0) 2 (0)

10 6 (0) 4 (0)

14 8 (0) 6 (0)

SR3 XT111JD
1/25

SR3 MBU01BD

SR3 NET01BD

SR3 XT43BD

SR3 XT111BD
1/25

1/40

1/44

1/5

Presentation

Zelio Logic smart relays


Compact and modular smart relays

Presentation
109446

Zelio Logic smart relays are designed for use in small automated systems. They are used in both the industrial and commercial sectors. 2 For industry: 23automation of small finishing, production, assembly or packaging machines. 23decentralised automation of ancillary equipment of large and medium-sized machines (textile, plastics, materials processing sectors etc.), 23automation systems for agricultural machinery (irrigation, pumping, greenhouses etc.).

Zelio Logic compact smart relay

2 For the commercial/building sectors: 23automation of barriers, roller shutters, access control, 23automation of lighting systems, 23automation of compressors and air conditioning systems.
Their compact size and ease of setting-up make them a competitive alternative to solutions based on cabled logic or specific cards.

2 Programming
Combination of modular smart relays with I/O extension and communication modules 1
109458

Simple programming, ensured by the universal nature of the languages, meets all the requirements of automation specialists and also the needs of the electrician. Programming can be performed: 23independently, using the buttons on the Zelio Logic smart relay (ladder language), 23on a PC using Zelio Soft 2 software. When using a PC, programming can be performed either in LADDER language or in function block diagram (FBD) language, see pages 1/8 to 1/12. Backlighting of the LCD display (1) is obtained by activating one of the 6 programming buttons on the Zelio Logic smart relay or by programming with Zelio Soft 2 software (example: flashing in the event of a malfunction). The autonomous operating time of the clock, assured by a lithium battery, is 10 years. Data backup (preset values and current values) is provided by an EEPROM Flash memory (10 years). Compact smart relays Compact smart relays meet requirements for simple automation systems. The number of inputs/outputs can be: 1 12 or 20 I/O, supplied with 4 24 V or 5 12 V, 1 10, 12 or 20 I/O, supplied with 4 100240 V or 5 24 V. Modular smart relays and extensions The number of inputs/outputs for modular smart relays can be: 1 26 I/O, supplied with 5 12 V, 1 10 or 26 I/O, supplied with 4 24 V, 4 100240 V or 5 24 V To improve performance and flexibility, Zelio Logic modular smart relays can be fitted with communication modules and I/O extension modules to obtain a maximum of 40 I/O: 1 Modbus or Ethernet communication modules, supplied with 5 24 V via the Zelio Logic smart relay at the same voltage. 1 analogue I/O extension modules with 4 I/O, supplied with 5 24 V via the Zelio Logic smart relay at the same voltage, 1 discrete I/O extension modules with 6, 10 or 14 I/O, supplied via the Zelio Logic smart relay at the same voltage.
(1) LCD: Liquid Crystal Display.

1 Zelio Logic modular smart relay (10 or 26 I/O) 2 I/O extension module: discrete (6, 10 or 14 I/O) or analogue (4 I/O)

1
000003-26

1 Zelio Logic modular smart relay (10 or 26 I/O) 2 Modbus or Ethernet communication modules 3 I/O extension module: discrete (6, 10 or 14 I/O) or analogue (4 I/O)

1 The order shown above must be observed when using

a Modbus slave or Ethernet server communication module and a discrete or analogue I/O extension module. An I/O extension module cannot be fitted before the Modbus slave communication module.

Functions : pages 1/10 to 1/12

Characteristics: pages 1/14 to 1/19

Curves : pages 1/20 and 1/21

References: pages 1/22 to 1/27

Dimensions, schemes: pages 1/28 to 1/31

1/6

Presentation (continued)

Zelio Logic smart relays


Compact and modular smart relays

Communication
Cabled and wireless programming tools
523409 536135

1 These programming tools allow the Zelio Logic smart relay to be connected to a
PC running Zelio Soft 2 software: 23Link by cables: - Cable SR2 CBL01 to 9-pin serial port or - Cable SR2 USB01 to USB port
Bluetooth interface

Connecting cable

23Wireless link:
- Bluetooth interface SR2 BTC01

Memory cartridge

1 Memory cartridge The Zelio Logic smart relay can be fitted with a backup memory cartridge which enables the application program to be copied into another Zelio Logic smart relay. However, loading and updating of the firmware (software embedded in the product) is only possible with memory cartridge SR2 MEM02.
The memory cartridge also enables a backup copy of the program to be saved prior to replacing the product. When used with a smart relay without display or buttons, the copy of the program contained in the cartridge is automatically transferred into the Zelio Logic smart relay on power-up. Modbus slave and Ethernet server communication modules Modbus and Ethernet communication modules allow connection to automation system equipment such as display units or programmable controllers (see pages 1/32 to 1/41).
536136

540454

534944

Modbus communication module

Ethernet communication module

Modem communication interface The Modem communication interface products in the Zelio Logic range include: 1 a Modem communication interface SR2 COM01 connected between a Zelio Logic smart relay and a Modem, 1 analogue (PSTN) Modems (1) SR2 MOD01 or GSM Modem (2) SR2 MOD02, 1 Zelio Logic Alarm software SR2 SFT02.
Analogue PSTN Modem

534941

534943

They are designed for monitoring or remote control of machines or installations which operate without personnel. The Modem communication interface supplied with 5 12...24 V, enables messages, telephone numbers and calling conditions to be stored, see pages 1/46 to 1/55.
(1) Public Switched Telephone Network. (2) Global System Mobile.

534942

Modem communication interface

GSM Modem

Functions : pages 1/10 to 1/12

Characteristics: pages 1/14 to 1/19

Curves : pages 1/20 and 1/21

References: pages 1/22 to 1/27

Dimensions, schemes: pages 1/28 to 1/31

1/7

Presentation

Zelio Logic smart relays


Compact and modular smart relays
Zelio Soft 2 programming software

Zelio Soft 2 for PC (versions 2 4.1)

Zelio Soft 2 software enables: 1 programming in LADDER language or in function block diagram (FBD) language, see pages 1/10 to 1/12, 1 simulation, monitoring and supervision, 1 uploading and downloading of programs, 1 output of personalised files, 1 automatic compiling of programs, 1 on-line help. Coherence tests and application languages Zelio Soft 2 software monitors applications by means of its coherence test function. An indicator turns red at the slightest input error. The problem can be located by simply clicking the mouse. Zelio Soft 2 software allows switching, at any time, to any of the 6 languages (English, French, German, Spanish, Italian, Portuguese) and editing of the application file in the selected language. Inputting messages for display on Zelio Logic Zelio Soft 2 software allows Text function blocks to be configured, which can then be displayed on all Zelio Logic smart relays which have a display. Program testing 2 test modes are provided: 1 Zelio Soft 2 simulation mode allows a program to be tested without a Zelio Logic smart relay, i.e.: 23enable discrete inputs, 23display the status of outputs, 23vary the voltage of the analogue inputs, 23enable the programming buttons, 23simulate the application program in real time or in accelerated time, 23dynamically display (in red) the various active elements of the program.

Programming in LADDER language

Programming in FBD language

Simulation mode

1 Zelio Soft 2 monitoring mode makes it possible to test the program executed by the smart relay, i.e.: 23display the program on-line, 23force inputs, outputs, control relays and current values of the function blocks, 23adjust the time, 23change from STOP mode to RUN mode and vice versa.
In simulation or monitoring mode, the monitoring window allows the status of the smart relay I/Os to be displayed within your application environment (diagram or image).

Monitoring window

Functions : pages 1/10 to 1/12

Characteristics: pages 1/14 to 1/19

Curves : pages 1/20 and 1/21

References: pages 1/22 to 1/27

Dimensions, schemes: pages 1/28 to 1/31

1/8

Presentation (continued)

Zelio Logic smart relays


Compact and modular smart relays
Zelio Soft 2 programming software

User interfaces
Version 4.1 of "Zelio Soft 2" software improves, amongst other things, the ease of use of user interfaces for the following functions:

"Split wiring sheet" function (FBD language) The wiring sheet can be split into 2. Splitting allows two separate parts of the wiring sheet to be displayed on the same screen. This makes it possible to: 1 Display the required function blocks in the top and bottom parts. 1 Move the split bar as required. 1 Connect the function blocks between the 2 parts of the wiring sheet. The split wiring sheet is structured as follows: 1 View of top part 2 Top window vertical scroll bar 3 Top window horizontal scroll bar 4 Split bar 5 View of bottom part 6 Bottom window vertical scroll bar 7 Bottom window horizontal scroll bar

1 2 3 4 5 6 7
Structure of a split wiring sheet

"Replacement of a function block" (FBD language) A function allows a block to be replaced without losing the input and output connections. E.g.: Replacement of an "OR" block by a "NOR" block.

Waiting

1 "OR" block to be replaced

2 zzzz 3

2 Move all links to the new "NOR" block

3 Delete the "OR" block and position the "NOR" block in its place

"Time Prog Simulation" function (LADDER and FBD languages) LADDER or FBD program simulation mode allows the program to be debugged by simulating it on the software workshop host computer. A function allows the time on the simulator clock to be modified by setting to 3 seconds before the start of the next event. The Next event button 1 allows modification of the simulator clock 2. 2 Acceleration and simulation terminals" window" 1

Functions : pages 1/10 to 1/12

Characteristics: pages 1/14 to 1/19

Curves : pages 1/20 and 1/21

References: pages 1/22 to 1/27

Dimensions, schemes: pages 1/28 to 1/31

1/9

Functions

Zelio Logic smart relays


Compact and modular smart relays
Zelio Soft 2 programming software

LADDER language

Definition LADDER language enables a LADDER program to be written with elementary functions, elementary function blocks and derived function blocks, as well as with contacts, coils and variables. The contacts, coils and variables can be annotated. Text can be placed freely within the graphic. 2 Control scheme input modes Zelio input mode enables users who have directly programmed the Zelio Logic smart relay to find the same user interface, even when using the software for the first time. Free input mode, which is more intuitive, is very user-friendly and incorporates many additional features. With LADDER programming language, two alternative types of symbol can be used: 23LADDER symbols, 23electrical symbols. Free input mode also allows the creation of mnemonics and notes associated with each line of the program. Instant switching from one input mode to the other is possible at any time, by simply clicking the mouse. Up to 120 control scheme lines can be programmed, with 5 contacts and 1 coil per program line 2 Functions: 2316 Text function blocks, 2316 time delay function blocks; parameters of 11 different types can be set for each of these (1/10th second to 9999 hours), 2316 up/down counter function blocks from 0 to 32767, 231 fast counter (1 kHz), 2316 analogue comparator function blocks, 238 clock function blocks, each with 4 channels, 2328 control relays, 238 counter comparators, 23LCD screen with programmable backlighting, 23automatic Summer/Winter time switching, 23variety of functions: coil, latching (Set/Reset), impulse relay, contactor, 2328 message blocks (with communication interface, see page 1/46).

Text function block

Timer

Up/down counter

Fast counter

Analogue comparator

Clock

Control relay

Counter comparator

LCD backlighting

Summer/Winter time switching

Output coil

Message

Functions
Function Contact Electrical scheme
13

LADDER language I or i

or
14

Standard coil
A1

22

Notes I corresponds to the real state of the contact connected to the input of the smart relay. i corresponds to the inverse state of the contact connected to the input of the smart relay.

21

The coil is energised when the contacts to which it is connected are closed.

Latch coil (Set)


A1

A2

The coil is energised (set) when the contacts to which it is connected are closed. It remains set even if the contacts are no longer closed.

A1

Unlatch coil (Reset)

A2

The coil is de-energised (reset) when the contacts to which it is connected are closed. It remains disabled even if the contacts are no longer closed.

Presentation: pages 1/6 to 1/9

Characteristics: pages 1/14 to 1/19

A2

Curves : pages 1/20 and 1/21

References: pages 1/22 to 1/27

Dimensions, schemes: pages 1/28 to 1/31

1/10

Functions (continued)

Zelio Logic smart relays


Compact and modular smart relays
Zelio Soft 2 programming software

Function block diagram language (FBD / Grafcet SFC / Logic functions) (1)
Definition FBD language allows graphical programming based on the use of predefined function blocks; it provides the use of: 1 32 functions for counting, time delay, timing, definition of switching threshold, (for example: temperature regulation), generation of impulses, time programming, multiplexing, display, 1 7 SFC functions, 1 6 logic functions. Pre-programmed functions Zelio Logic smart relays provide a high processing capacity, up to 200 function blocks, including 32 pre-programmed functions:
TIMER AC TIMER BH TIMER Li TIMER BW

Timer. Function A/C (ON-delay and OFF-delay)

Timer. Function BH. (adjustable pulsed signal)

Pulse generator (ON-delay, OFF-delay)

Timer. Function BW (pulse on rising/falling edge)

Timer. Function A/C with external preset adjustment (ON-delay and OFF-delay) BISTABLE

Timer. Function BH with external preset adjustment (adjustable pulsed signal) SET- RESET

Pulse generator with external preset adjustment (ON-delay, OFF-delay) BOOLEAN

CAM

PRESET COUNT

Impulse relay function

UP DOWN COUNT

Bistable latching - Priority assigned either to SET or RESET function PRESET H-METER

Allows logic equations to be created between connected inputs TIME PROG

Cam programmer

Up/down counter

GAIN

TRIGGER

Up/down counter with external preset MUX

Hour counter (hour, minute preset) COMP IN ZONE

Time programmer, weekly and annual. ADD/SUB

Allows conversion of an analogue value by change of scale and offset. MUL/DIV

Defines an activation zone with hysteresis TEXT

Multiplexing functions on 2 analogue values

Zone comparison (Min. Value Max.)

54

54

Add and/or subtract function

Multiply and/or divide function

DISPLAY

COM

COMPARE

STATUS

Display of 4 pieces of data: digital, analogue, date, time, messages for HumanMachine interface. ARCHIVE

Display of digital and analogue data, date, time, messages for Human-Machine interface. SPEED COUNT

Sending of messages with communication interface (see page 1/46) CAN

Comparison of 2 analogue values using the operands =, >, <, 4, 5. CNA

Access to smart relay status

Storage of 2 values simultaneously SL Out

SL In

Fast counting up to 1 kHz RESET-INIT

Analog/digital converter

Digital/analog converter

Input of a word via serial link

Output of a word via serial link CONV-OR 2

SFC functions (2) (GRAFCET)


INIT STEP STEP DIV-OR 2

Reinitialisable step DIV-AND 2

Initial step CONV-AND 2

SFC step

Divergence to OR

Convergence to OR

Divergence to AND

Convergence to AND OR NAND NOR XOR NOT

Logic functions
AND

AND function OR function (1) Functional Block Diagram (2) Sequential Function Chart.

NOT AND function

NOT OR function

Exclusive OR function

NOT function

Presentation: pages 1/6 to 1/9

Characteristics: pages 1/14 to 1/19

Curves : pages 1/20 and 1/21

References: pages 1/22 to 1/27

Dimensions, schemes: pages 1/28 to 1/31

1/11

Functions (continued)

Zelio Logic smart relays


Compact and modular smart relays
Zelio Soft 2 programming software

Function block diagram language (FBD / Grafcet SFC / Logic functions) (continued)

Macro Function A Macro is a grouping of function blocks. It is characterised by its number, its name, its links, its internal function blocks (255 max.) and by its I/O connections. Seen from the outside, a Macro behaves like a function block with inputs and/or outputs that can be connected to links. Once created, a Macro can be manipulated like a function block.

Creation of a Macro

1 Macro characteristics: 23The maximum number of Macros is 64. 23A password dedicated to Macros can be used to protect their content, 23A Macro can be edited / duplicated, 23A Macro's comments can be edited.
3 4 6

1 Macro properties: A "Macro properties" dialogue box allows the properties of a Macro to be entered or edited. The properties of a Macro are: 23Macro name (optional) 23The block Symbol, which may be: - an identifier, - an image. 23Name of inputs. 23Name of outputs.

Inside of a Macro

1 2 3 4 5 6

Macro selection Edit properties Allows return to external view of a Macro Internal function block within the Macro Non connected inputs Non connected outputs

Outside of a Macro

1 Input connections 2 Output connection

Presentation: pages 1/6 to 1/9

Characteristics: pages 1/14 to 1/19

Curves : pages 1/20 and 1/21

References: pages 1/22 to 1/27

Dimensions, schemes: pages 1/28 to 1/31

1/12

Description

Zelio Logic smart relays


Compact and modular smart relays

Compact smart relays


With display - 10, 12 and 20 I/O 1 2 3 Without display - 10, 12 and 20 I/O 1 2 3 Zelio Logic compact smart relays have the following on their front panel: 1 Two retractable fixing lugs. 2 Two power supply terminals. 3 Terminals for connection of the inputs. 4 Backlit LCD display with 4 lines of 18 characters. 5 Slot for memory cartridge or connection to a PC or Modem communication interface. 6 6 buttons for programming and parameter entry. 7 Terminals for connection of the outputs.

4 5 5

Modular smart relays


With display - 10 and 26 I/O 1 2 3 Zelio Logic modular smart relays have the following on their front panel: 1 Two retractable fixing lugs. 2 Two power supply terminals. 3 Terminals for connection of the inputs. 4 Backlit LCD display with 4 lines of 18 characters. 5 Slot for memory cartridge or connection to a PC or Modem communication interface. 6 6 buttons for programming and parameter entry. 7 Terminals for connection of the outputs.

4 5

Discrete I/O extension modules


6 discrete I/O 1 2 10 and 14 discrete I/O 1 2 Discrete I/O extension modules have the following on their front panel: 1 Two retractable fixing lugs. 2 Terminals for connection of the inputs. 3 Terminals for connection of the outputs. 4 A connector for connection to the Zelio Logic smart relay (powered via the Zelio Logic smart relay). 5 Locating pegs.

4 5

4 5

Presentation, functions: pages 1/6 to 1/12

Characteristics: pages 1/14 to 1/19

Curves : pages 1/20 and 1/21

References: pages 1/22 to 1/27

Dimensions, schemes: pages 1/28 to 1/31

1/13

Characteristics

Zelio Logic smart relays


Compact and modular smart relays

General environment characteristics

Type Product certifications Conformity with the low voltage directive Conformity with the EMC directive Degree of protection Overvoltage category Degree of pollution Ambient air temperature around the device conforming to IEC 60028-2-1 and IEC 60068-2-2 Maximum relative humidity Maximum operating altitude Mechanical resistance Resistance to electrostatic discharge Resistance to HF interference (immunity)

Conforming to 73/23/EEC Conforming to 89/336/EEC Conforming to IEC/EN 60529 Conforming to IEC/EN 60664-1 Conforming to IEC/EN 61131-2 Operation C C Storage

SR2 A / SR2 B / SR2 D / SR2 E / SR3 B / SR3 XT UL, CSA, GL, C-Tick EN (IEC) 61131-2 (open equipment) EN (IEC) 61131-2 (Zone B) EN (IEC) 61000-6-2, EN (IEC) 61000-6-3 (1) and EN (IEC) 61000-6-4 IP 20 (terminal block), IP 40 (front panel) 3 2 - 20...+ 55 (+ 40 in non-ventilated enclosure) - 40...+ 70

Conducted and radiated emissions Screw terminals connection capacity

Conforming to IEC/EN 60068-2-30 Operation m Transport m Immunity to vibration Immunity to mechanical shock Immunity to electrostatic discharge Immunity to electromagnetic radiated fields Immunity to fast transients in bursts Immunity to shock waves Radio frequency in common mode Voltage dips and breaks (6) Immunity to damped oscillation waves Conforming to EN 55022/11 (Group 1) Flexible cable with cable end mm2 Semi-solid cable Solid cable Tightening torque mm2 mm2 N.m

95% without condensation or dripping water 2000 3048 IEC/EN 60068-2-6, test Fc IEC/EN 60068-2-27, test Ea IEC/EN 61000-4-2, level 3 IEC/EN 61000-4-3 IEC/EN 61000-4-4, level 3 IEC/EN 61000-4-5 IEC/EN 61000-4-6, level 3 IEC/EN 61000-4-11 IEC/EN 61000-4-12 Class B (1) 1 conductor: 0.25...2.5, cable: AWG 24...AWG 14 2 conductors: 0.25...0.75, cable: AWG 24...AWG 18 1 conductor: 0.25...2.5, cable: AWG 25...AWG 14 1 conductor: 0.25...2.5, cable: AWG 25...AWG 14 2 conductors: 0.2...1.5, cable: AWG 24...AWG 16 0.5 (tightened using 3.5 mm screwdriver)

Processing characteristics
Number of control scheme lines Number of function blocks Cycle time Response time Back-up time (in the event of power failure) With LADDER programming With FBD programming ms ms Day/time Program and adjustments in the Zelio Logic smart relay and in EEPROM memory cartridge SR2 MEM01 120 Up to 200 6...90 Input acquisition time + 1 to 2 cycle times 10 years (lithium battery) at 25 C 10 years

Program memory checking Clock drift Timer block accuracy

On each power-up 12 min/year (0 to 55 C) 6 sec/month (at 25 C and calibration) 1% 2 of the cycle time (1) Except for configuration SR3 B111BD + SR3 MBU01BD + SR3 XT43BD or SR3 B111BD + SR3 NET01BD + SR3 XT43BD class A (class B: work in progress).

Presentation: pages 1/6 to 1/9

Functions : pages 1/10 to 1/12

Curves : pages 1/20 and 1/21

References: pages 1/22 to 1/27

Dimensions, schemes: pages 1/28 to 1/31

1/14

Characteristics (continued)

Zelio Logic smart relays


Compact and modular smart relays

Supply characteristics, 3424 V products


Type Nominal voltage Voltage limits Nominal frequency Nominal input current Power dissipated Micro-breaks rms insulation voltage V V Hz mA mA VA VA ms V

Without extensions With extensions Without extensions With extensions Permissible duration

SR2 121B SR2 201B 6724 6 20.428.8 50-60 145 233 4 6 4 10 (repeated 20 times) 671780

SR3 B101B

SR3 B261B

160 280 4 7.5

280 415 7.5 10

Discrete input characteristics, 3424 V products


Type Nominal value of inputs SR Voltage Current Frequencies At state 1 At state 0 Input impedance at state 1 Response LADDER time language FBD language Isolation Protection V mA Hz V mA V mA k ms ms ms ms

6724

2 2222B

Input switching limit values

Voltage Current Voltage Current

State 0 to 1 (50/60 Hz) State 1 to 0 (50/60 Hz) State 0 to 1 (50/60 Hz) State 1 to 0 (50/60 Hz) Between supply and inputs Between inputs Against inversion of terminals

4,4 47...53 and 57...63 5 6714 >2 4 675 < 0.5 4.6 50 50 50 min., 255 max. (in increments of 10) 50 min., 255 max. (in increments of 10) None None Yes (control instructions not executed)

Relay output characteristics, 3424 V products


Type

Operating limit values Contact type Thermal current Electrical durability for 500 000 operating cycles Conforming to IEC/EN 60947-5-1 Utilisation category DC-12 DC-13 AC-12 AC-15 Minimum switching capacity Low power switching reliability of contact Maximum operating rate Mechanical life Rated impulse withstand voltage (Uimp) Response time Built-in protection At minimum voltage of 8712 V

V A V A V A V A V A mA

SR2 121B SR2 201B SR3 B101B SR3 XT101B 8 5...30, 6 24...250 N/O 4 outputs: 8 A 8 outputs: 8 A

SR3 B261B

SR3 XT61B

SR3 XT141B

8 outputs: 8 A 2 outputs: 5 A

2 outputs: 8 A

4 outputs: 8 A 2 outputs: 5 A

8724
1.5

8724 (L/R = 10 ms)


0.6

67230
1.5

67230
0.9 10

8712 V - 10 mA
Hz Hz kV ms ms 10 0.1 10 4 10 5 None None

No-load At Ie (operational current) In millions of operating cycles Conforming to IEC/EN 60947-1 and IEC/EN 60664-1 Set Reset Against short-circuits Against overvoltage and overload

Presentation: pages 1/6 to 1/9

Functions : pages 1/10 to 1/12

Curves : pages 1/20 and 1/21

References: pages 1/22 to 1/27

Dimensions, schemes: pages 1/28 to 1/31

1/15

Characteristics (continued)

Zelio Logic smart relays


Compact and modular smart relays

Supply characteristics, 3 100...240 V products

Type Nominal voltage Voltage limits Nominal frequency Nominal input current Power dissipated Micro-breaks rms insulation voltage V V Hz mA mA VA VA ms V

Without extensions With extensions Without extensions With extensions Permissible duration

SR2 101FU SR2 121FU 6 100240 6 85264 50-60 80/30 7 10 671780

2 2

SR2 201FU

SR3 B101FU

SR3 B261FU

100/50 11

80/30 80/40 7 12

100/50 80/60 12 17

Discrete input characteristics, 3 100...240 V products


Type Nominal value of inputs Voltage Current Frequencies At state 1 At state 0 Input impedance at state 1 Response LADDER time language FBD language Isolation Protection V mA Hz V mA V mA k ms ms ms ms

Input switching limit values

Voltage Current Voltage Current

State 0 to 1 (50/60 Hz) State 1 to 0 (50/60 Hz) State 0 to 1 (50/60 Hz) State 1 to 0 (50/60 Hz) Between supply and inputs Between inputs Against inversion of terminals

SR FU 6 100... 240 0.6 47...53 and 57...63 5 6779 > 0.17 4 6740 < 0.5 350 50 50 50 min... 255 max. (in increments of 10) 50 min...255 max. (in increments of 10) None None Yes (control instructions not executed)

2 2222

Relay output characteristics, 3 100...240 V products


Type

Operating limit values Contact type Thermal current Electrical durability for 500 000 operating cycles Conforming to IEC/EN 60947-5-1 Utilisation category DC-12

V A V A V DC-13 A AC-12 V A AC-15 V A At minimum voltage of 8712 V mA

SR2 101FU SR2 201FU SR2 121FU SR3 B101FU SR3 XT101FU 8 5...30. 6 24...250 N/O 4 outputs: 8 A 8 outputs: 8 A

2 2

SR3 B261FU

SR3 XT61FU

SR3 XT141FU

8 outputs: 8 A 2 outputs: 5 A

2 outputs: 8 A

4 outputs: 8 A 2 outputs: 5 A

8724
1.5

8724 (L/R = 10 ms)


0.6

67230
1.5

67230
0.9 10

Minimum switching capacity Low power switching reliability of contact Maximum operating rate Mechanical life Rated impulse withstand voltage (Uimp) Response time Built-in protection

8712 V - 10 mA
10 0.1 10 4 10 5 None None

No-load At Ie (operational current) In millions of operating cycles Conforming to IEC/EN 60947-1 and IEC/EN 60664-1 Set Reset Against short-circuits Against overvoltage and overload

Hz Hz kV ms ms

Presentation: pages 1/6 to 1/9

Functions : pages 1/10 to 1/12

Curves : pages 1/20 and 1/21

References: pages 1/22 to 1/27

Dimensions, schemes: pages 1/28 to 1/31

1/16

Characteristics (continued)

Zelio Logic smart relays


Compact and modular smart relays

Supply characteristics, 5 12 V products


Type Nominal voltage Voltage limits Nominal input current Power dissipated Micro-breaks Protection Type Nominal value of inputs Input switching limit values Voltage Current At state 1 At state 0 V mA V mA V mA k Including ripple Without extensions With extensions Without extensions With extensions Permissible duration Against reversed polarity V V mA mA W W ms SR2 B121JD 8712 8 10.414.4 120 1.5 4 1 (repeated 20 times) Yes SR SR2 B201JD SR3 B261JD

200 2.5

250 400 3 5

Discrete input characteristics, 5 12 V products

(inputs I1IA, IHIR) 8712


4

2 2222JD

SR

(inputs IBIG used as discrete inputs) 8712


4

2 2222JD

Voltage Current Voltage Current

5 8 5.6 52 4 8 2.4
< 0.9 2.7 Type 1 Yes PNP No Resistive None None 1 Yes (control instructions not executed)

587 5 0.5 483


< 0.2 14 Type 1 Yes PNP No Resistive None None 1 Yes (control instructions not executed)

Input impedance at state 1 Conforming to IEC/EN 61131-2 Sensor compatibility 3-wire 2-wire Input type Isolation Between supply and inputs Between inputs Maximum counting frequency Protection Against reversed polarity Type Input range Input impedance Maximum non destructive voltage Value of LSB Input type Conversion Resolution Conversion time Precision Repeat accuracy Isolation Between analogue channel and supply Cabling distance Protection Against reversed polarity Type Operating limit values Contact type Thermal current Electrical durability for 500 000 operating cycles Conforming to IEC/EN 60947-5-1 Utilisation category DC-12 DC-13 AC-12 AC-15 Minimum switching At minimum voltage of 8712 V capacity Low power switching reliability of contact Maximum operating rate No-load At Ie (operational current) Mechanical life In millions of operating cycles Rated impulse withstand Conforming to IEC/EN 60947-1 voltage (Uimp) and IEC/EN 60664-1 Response time Set Reset Built-in protection Against short-circuits Against overvoltage and overload

kHz

Analogue input characteristics, 5 12 V products


V k V

SR JD (inputs IBIG used as analogue inputs) 8 0...10 or 8 0...12 14 8714.4 39 mV Common mode 8 bits at maximum voltage Smart relay cycle time 5 % at 25 C and 6.2 % at 55 C 2 % at 55 C None 10 max., with screened cable (sensor not isolated) Yes SR2 B121JD SR2 B201JD SR3 XT101JD 8 5...30, 6 24...250 N/O 4 outputs: 8 A 8 outputs: 8 A SR3 B261JD SR3 XT61JD SR3 XT141JD

2 2222

Relay output characteristics, 5 12 V products


V A V A V A V A V A mA

8 outputs: 8 A 2 outputs: 5 A

2 outputs: 8 A

4 outputs: 8 A 2 outputs: 5 A

8724
1.5

8724 (L/R = 10 ms)


0.6

67230
1.5

67230
0.9 10

8712 V - 10 mA
Hz Hz kV ms ms 10 0.1 10 4 10 5 None None

1/17

Characteristics (continued)

Zelio Logic smart relays


Compact and modular smart relays

Supply characteristics, 5 24 V products

Type Nominal voltage Voltage limits Nominal input current Power dissipated Micro-breaks Protection Type Nominal value of inputs Input switching limit values Voltage Current At state 1 At state 0 V mA V mA V mA k V V mA mA W W ms

Including ripple Without extensions With extensions Without extensions With extensions Permissible duration Against reversed polarity

SR2 SR2 SR2 1 1BD B122BD 201BD 8724 19.230 100 3 6 4 1 (repeated 20 times) Yes

22

SR2 SR3 SR3 SR3 SR3 B202BD B101BD B102BD B261BD B262BD

100 3 8

50 160 4

190 300 6 10

70 180 5

Discrete input characteristics, 5 24 V products

Voltage Current Voltage Current

Input impedance at state 1 Conforming to IEC/EN 61131-2 Sensor compatibility 3-wire 2-wire Input type Isolation Between supply and inputs Between inputs Maximum counting frequency Protection Against reversed polarity Type Input range Input impedance Maximum non destructive voltage Value of LSB Input type Conversion Resolution Conversion time Precision Repeat accuracy Isolation Between analogue channel and supply Cabling distance Protection Against reversed polarity

kHz

SR BD (input I1IA, IHIR) 8724 4 5 8 15 5 2.2 485 < 0.75 7.4 Type 1 Yes PNP No Resistive None None 1 Yes (control instructions not executed)

2 2222

SR BD (input IBIG used as discrete input) 8724 4 5 8 15 5 1.2 485 < 0.5 12 Type 1 Yes PNP No Resistive None None 1 Yes (control instructions not executed)

2 2222

Analogue input characteristics, 5 24 V products


V k V

SR BD (input IBIG used as analogue inputs) 8 0...10 or 8 0...24 12 8730 39 mV Common mode 8 bits at maximum voltage Smart relay cycle time 5 % at 25 C and 6.2 % at 55 C 2 % at 55 C None 10 maximum, with screened cable (sensor not isolated) Yes

2 2222

Presentation: pages 1/6 to 1/9

Functions : pages 1/10 to 1/12

Curves : pages 1/20 and 1/21

References: pages 1/22 to 1/27

Dimensions, schemes: pages 1/28 to 1/31

1/18

Characteristics (continued)

Zelio Logic smart relays


Compact and modular smart relays

Relay output characteristics, 5 24 V products


Type

Operating limit values Contact type Thermal current Electrical durability for 500 000 operating cycles Conforming to IEC/EN 60947-5-1 Utilisation category DC-12 DC-13 AC-12 AC-15 Minimum switching capacity Low power switching reliability of contact Maximum operating rate Mechanical life Rated impulse withstand voltage (Uimp) Response time Built-in protection At minimum voltage of 8 12 V

V A V A V A V A V A mA

SR2 101BD SR2 201BD SR2 121BD SR3 B101BD SR3 XT101BD 8 5...30. 6 24...250 N/O 4 outputs: 8 A 8 outputs: 8 A

2 2

SR3 B261BD

SR3 XT61BD

SR3 XT141BD

8 outputs: 8 A 2 outputs: 5 A

2 outputs: 8 A

4 outputs: 8 A 2 outputs: 5 A

8724
1.5

8724 (L/R = 10 ms)


0.6

67230
1.5

67230
0.9 10

8712 V - 10 mA
Hz Hz kV ms ms 10 0.1 10 4 10 5 None None

No-load At Ie (operational current) In millions of operating cycles Conforming to IEC/EN 60947-1 and IEC/EN 60664-1 Set Reset Against short-circuits Against overvoltage and overload

Transistor output characteristics, 5 24 V products


Type Operating limit values Load Nominal voltage Nominal current Maximum current At state 1 Set Reset Against overload and short-circuits Against overvoltage (1) Against inversions of power supply V V A A V ms ms

Residual voltage Response time Built-in protection

SR B 2BD 8 19.2..0.30 8724 0.5 0.625 at 30 V 4 8 2 for I = 0.5 A 41 41 Yes Yes Yes

2 22

(1) If there is no volt-free contact between the Zelio Logic smart relay output and the load.

Presentation: pages 1/6 to 1/9

Functions : pages 1/10 to 1/12

Curves : pages 1/20 and 1/21

References: pages 1/22 to 1/27

Dimensions, schemes: pages 1/28 to 1/31

1/19

Curves

Zelio Logic smart relays


Compact and modular smart relays

Electrical durability of relay outputs

(in millions of operating cycles, conforming to IEC/EN 60947-5-1)

d.c. loads
DC-12 (1)
3,0
Millions of operating cycles

2,5 2,0 1,5 1,0 0,5 0,0 0 0,5 1 1,5 2 48 V 24 V

Current (A)

DC-13 (2)

1,4 L/R = 10 ms 48 V
Millions of operating cycles

1,2 L/R = 10 ms 24 V 1,0 0,8 0,6 0,4 0,2 0,0 0,1 0,2 0,3 0,4 0,5 0,6 0,7 0,8 0,9 1
Current (A)

L/R = 60 ms 48 V L/R = 60 ms 24 V

(1) DC-12: switching resistive loads and photo-coupler isolated solid-state loads, L/R 4 1 ms. (2) DC-13: switching electromagnets, L/R 4 2 x (Ue x Ie) in ms, Ue: rated operational voltage, Ie: rated operational current (with a protection diode on the load, DC-12 curves must be used with a coefficient of 0.9 applied to the number in millions of operating cycles).

Presentation: pages 1/6 to 1/9

Functions : pages 1/10 to 1/12

Characteristics: pages 1/14 to 1/19

References: pages 1/22 to 1/27

Dimensions, schemes: pages 1/28 to 1/31

1/20

Curves (continued)

Zelio Logic smart relays


Compact and modular smart relays

Electrical durability of relay outputs (continued)


(in millions of operating cycles, conforming to IEC/EN 60947-5-1)

a.c. loads
AC-12 (1)
3,0
Millions of operating cycles

2,5 24 V 2,0 48 V 1,5 110 V 1,0 0,5 0,0 0 0,5 1,0 1,5 2,0 2,5 3,0 3,5 4,0 4,5 5
Current (A)

230 V

AC-14 (2)
2,5
Millions of operating cycles

2,0 110 V 1,5 230 V 1,0 0,5 0,0 0 0,2 0,4 0,6 0,8 1,0 1,2 1,4 1,6 1,8 48 V 24 V

2 Current (A)

AC-15 (3)
1,0 0,9
Millions of operating cycles

0,8 0,7 0,6 0,5 0,4 0,3 0,2 0,1 0,0 0,5 0,7 0,9

110 V 230 V 48 V

1,1

1,3

1,5

1,7

1,9

Current (A)

(1) AC-12: switching resistive loads and photo-coupler isolated solid-state loads, cos 5 0.9. (2) AC-14: switching small electromagnetic loads 4 72 VA, make: cos = 0.3, break: cos = 0.3. (3) AC-15: switching electromagnetic loads > 72 VA, make: cos = 0.7, break: cos = 0.4.

Presentation: pages 1/6 to 1/9

Functions : pages 1/10 to 1/12

Characteristics: pages 1/14 to 1/19

References: pages 1/22 to 1/27

Dimensions, schemes: pages 1/28 to 1/31

1/21

References

Zelio Logic smart relays


Compact smart relays

109440

Compact smart relays with display


Number Discrete Including of inputs 8 0-10 V I/O analogue inputs Relay Transistor Clock outputs outputs Reference Weight

kg 4 8 0 0 Yes Yes SR2 B121B SR2 B201B 0.250 0.380

Supply 3 24 V
12 20 8 12 0 0

Supply 3 100...240 V
10 12 SR2 A201BD 20
536307

6 8 12

0 0 0

4 4 8

0 0 0

No Yes No Yes

SR2 A101FU (1) SR2 B121FU SR2 A201FU (1) SR2 B201FU

0.250 0.250 0.380 0.380

Supply 4 12 V
12 20 8 12 4 6 4 8 0 0 Yes Yes SR2 B121JD SR2 B201JD 0.250 0.380

Supply 4 24 V
10 12 SR2 SFT01 20
536308

6 8

0 4

4 4 0 8 8 0

0 0 4 0 0 8

No Yes Yes No Yes Yes

SR2 A101BD (1) SR2 B121BD SR2 B122BD SR2 A201BD (1) SR2 B201BD SR2 B202BD

0.250 0.250 0.220 0.380 0.380 0.280

12

2 6

Zelio Soft 2 software for PC


Description Programming software Zelio Soft 2, multi-language Application For PC, supplied on CD-ROM (2), compatible with Windows 98, NT, 2000, XP Reference SR2 SFT01 Weight kg 0.200

Accessories
Connection accessories
Description SR2 PACK111
536306

Application

Length

Reference SR2 USB01

Connecting cable

Between the PC 3m (USB connector) and the Zelio Logic smart relay Other accessories: see pages 1/26 and 1/27

Weight kg 0.100

Compact discovery packs


Number Pack contents: Reference of - Compact smart relay with display I/O - Zelio Soft 2 programming software supplied on CD-Rom - Cable PC SR2 USB01 for connection to PC (3) Description of compact smart relay with display Weight

kg 0.700 0.850 0.700 0.700

Supply 3 100...240 V
12 20 12 20 SR2 B121FU SR2 B201FU SR2 B121BD SR2 B201BD SR2 PACKFU SR2 PACK2FU SR2 PACKBD SR2 PACK2BD

Supply 4 24 V

Modem communication interface


Supply 4 12...24 V
Description Application Reference Weight kg 0.200

Modem communication interface

Modem communication For SR2 B See page 1/52 interface (1) Programming on Zelio Logic smart relay in LADDER language only. (2) CD-ROM comprising Zelio Soft 2 software, an application library, a self-training manual, installation instructions and a users manual. (3) Replaces cable SR2 CBL01 which is still available separately, as an accessory (see page 1/26). Characteristics: pages 1/14 to 1/19 Curves : pages 1/20 and 1/21 Dimensions, schemes: pages 1/28 to 1/31

Presentation: pages 1/6 to 1/9

Functions : pages 1/10 to 1/12

1/22

References (continued)

Zelio Logic smart relays


Compact smart relays

Compact smart relays without display


Number Discrete Including of inputs 450-10 V I/O analogue inputs
109442

Relay Transistor Clock outputs outputs

Reference

Weight

kg 4 8 0 0 Yes Yes SR2 E121B SR2 E201B 0.220 0.350

Supply 3 24 V
12 20 8 12 0 0

Supply 3 100...240 V
10 12 SR2 E121BD 20 6 8 12 0 0 0 4 4 8 0 0 0 No Yes No Yes SR2 D101FU (1) SR2 E121FU SR2 D201FU (1) SR2 E201FU 0.220 0.220 0.350 0.350

536307

Supply 4 24 V
10 12 20 6 8 12 0 4 2 6 4 4 8 8 0 0 0 0 No Yes No Yes SR2 D101BD (1) SR2 E121BD SR2 D201BD (1) SR2 E201BD 0.220 0.220 0.350 0.350

Zelio Soft 2 software for PC


SR2 SFT01 Description Programming software Zelio Soft 2 software, multi-language Application For PC, supplied on CD-Rom (2), compatible with Windows 98, NT, 2000, XP Reference SR2 SFT01 Weight kg 0.200

Accessories
523109

Connection accessories
Description SR2 USB01 Connecting cable Application Length Reference SR2 USB01 Weight kg 0.100

Between the PC 3m (USB connector) and the Zelio Logic smart relay Other accessories: see pages 1/26 and 1/27

Modem communication interface


536306

Supply 4 12...24 V Description


Modem communication interface

Application For SR2 E

Reference See page 1/52

Weight kg 0.200

(1) Programming on Zelio Logic smart relay in LADDER language only. (2) CD-ROM comprising Zelio Soft 2 software, an application library, a self-training manual, installation instructions and a users manual.

Modem communication interface

Presentation: pages 1/6 to 1/9

Functions : pages 1/10 to 1/12

Characteristics: pages 1/14 to 1/19

Curves : pages 1/20 and 1/21

Dimensions, schemes: pages 1/28 to 1/31

1/23

References

Zelio Logic smart relays


Modular smart relays

Modular smart relays with display


109444

Number Discrete Including of inputs 450-10 V I/O analogue inputs

Relay Transistor Clock outputs outputs

Reference

Weight

kg 4 10 (1) 0 0 Yes Yes SR3 B101B SR3 B261B 0.250 0.400

Supply 3 24 V
10 26 6 16 0 0

Supply 3 100...240 V
10 26 SR3 B101BD 6 16 0 0 4 10 (1) 0 0 Yes Yes SR3 B101FU SR3 B261FU 0.250 0.400

Supply 4 12 V
26 16 6 10 (1) 0 Yes SR3 B261JD (2) 0.400

Supply 4 24 V
10 6 4 4 0
536307

0 4 0 10

Yes Yes Yes Yes

SR3 B101BD SR3 B102BD SR3 B261BD SR3 B262BD

0.250 0.220 0.400 0.300

26

16

10 (1) 0

Zelio Soft 2 software for PC


Description Programming software Zelio Soft 2 software, multi-language Application For PC, supplied on CD-ROM (3), compatible with Windows 98, NT, 2000, XP Reference SR2 SFT01 Weight kg 0.200

SR2 SFT01

Accessories
Connection accessories
Description Connecting cable
523109

Application

Length

Reference SR2 USB01

SR2 USB01

Between the PC 3m (USB connector) and the Zelio Logic smart relay Other accessories: see pages 1/26 and 1/27

Weight kg 0.100

Modular discovery packs


Number Pack contents: Reference of - Compact smart relay with display I/O - Zelio Soft 2 programming software supplied on CD-Rom - Cable PC SR2 USB01 for connection to PC (4) Description of compact smart relay with display Weight

kg 0.700 0.850

Supply 3 100...240 V
536308

10 26

SR3 B101FU SR3 B261FU

SR3 PACKFU SR3 PACK2FU

Supply 4 24 V
10 26 SR3 B101BD SR3 B261BD SR3 PACKBD SR3 PACK2BD 0.700 0.850

SR2 PACK111

(1) Including 8 outputs at maximum current of 8 A and 2 outputs at maximum current of 5 A. (2) Can only be used with "Zelio Soft 2" software version 5V 3.1. (3) CD-ROM comprising Zelio Soft 2 software, an application library, a self-training manual, installation instructions and a users manual. (4) Replaces cable SR2 CBL01 which is still available separately, as an accessory (see page 1/26). Note: The Zelio Logic smart relay and its associated extensions must have an identical voltage.

Presentation: pages 1/6 to 1/9

Functions : pages 1/10 to 1/12

Characteristics: pages 1/14 to 1/19

Curves : pages 1/20 and 1/21

Dimensions, schemes: pages 1/28 to 1/31

1/24

References (continued)

Zelio Logic smart relays


Modular smart relays

536314

524132

Modbus and Ethernet communication module (1)


4 24 V supply (via smart relays SR3B...BD)
For use with Zelio Logic modular smart relays SR3 B 1BD and SR3 B 2BD Network Reference See page 1/40 Weight kg 0.110

22

22

Modbus

Ethernet

See page 1/40

0.110

Analogue I/O extension module (2)


Supply 4 24 V (via Zelio Logic smart relay SR3 B...BD)
Modbus communication module
109363

Ethernet communication module

Number Inputs of I/O 4 2 (3)

Including

0 - 10 V 2 max

Including 0 - 20 mA Pt100 2 max 1 max

Output Reference 4 0-10 V 2 See page 1/44

Weight kg 0.110

Discrete I/O extension modules


Number Discrete inputs of I/O 6 10 14 4 6 8 Relay outputs Reference Weight kg 0.125 0.200 0.220

Supply 3 24 V (via Zelio Logic smart relays SR3 B111B)


2 4 6 (4) SR3 XT61B SR3 XT101B SR3 XT141B

Supply 3 100-240 V (via Zelio Logic smart relays SR3 B111FU)


SR3 XT61BD
109369

6 10 14

4 6 8

2 4 6 (4)

SR3 XT61FU SR3 XT101FU SR3 XT141FU

0.125 0.200 0.220

Supply 4 12 V (via Zelio Logic smart relay SR3 B261JD)


6 10 14 4 6 8 2 4 6 (4) SR3 XT61JD SR3 XT101JD SR3 XT141JD 0.125 0.200 0.220

Supply 4 24 V (via Zelio Logic smart relays SR3 B111BD)


6 SR3 XT141BD
536306

4 6 8

2 4 6 (4)

SR3 XT61BD SR3 XT101BD SR3 XT141BD

0.125 0.200 0.220

10 14

Modem communication interface (5)


Supply 4 12...24 V
Description Modem communication interface Reference See page 1/52 Weight kg 0.200

(1) See pages 1/32 to 1/41. (2) See pages 1/42 to 1/45. (3) See page 1/45. (4) Including 4 outputs at maximum current of 8 A and 2 outputs at maximum current of 5 A. (5) See pages 1/46 to 1/55. Note: The Zelio Logic smart relay and its associated extensions must have an identical voltage.

Modem communication interface

Presentation: pages 1/6 to 1/9

Functions : pages 1/10 to 1/12

Characteristics: pages 1/14 to 1/19

Curves : pages 1/20 and 1/21

Dimensions, schemes: pages 1/28 to 1/31

1/25

References

Zelio Logic smart relays


Compact and modular smart relays

536307

Programming
Zelio Soft 2 software for PC
Description Programming software Zelio Soft 2 software, multi-language Application For PC, supplied on CD-ROM (1), compatible with Windows 98, NT, 2000, XP Reference SR2 SFT01 Weight kg 0.200

Connection accessories
SR2 SFT01 Description Connecting cables Application Reference Weight kg 0.150

SR2 USB01 Bluetooth interface for Zelio Logic smart relays

Between the PC (SUB-D, 9-pin SR2 CBL01 connector) and the Zelio Logic smart relay. Length: 3 m Between the PC (USB connector) SR2 USB01 and the Zelio Logic smart relay. PC compatible with Windows 2000, XP Length: 3 m Between the PC (wireless link) SR2 BTC01 (2) and the Zelio Logic smart relay. Range 10 m (class 2) To be used in conjunction with SR2 BTC01 when the PC is not equipped with Bluetooth technology. Connection to the USB port on the PC. PC compatible with Windows 98SE, 2000, XP Range of 10 m (class 2) Application VW3 A8115

523109

0.100

0.015

536135

Bluetooth adapter for non-equipped PC

0.290

SR2 BTC01

Memory cartridges (3)


Description EEPROM memory cartridges Reference Weight kg 0.010 0.010

For firmware (software embedded SR2 MEM01 in the smart relay) version 4 2.4 For firmware (software embedded SR2 MEM02 in the smart relay) version 5 3.0

534944

Documentation
Description/application Language Reference Weight kg 0.100 0.100 0.100 0.100 0.100 0.100

SR2 MEM02

Users manual for direct programming on the Zelio Logic smart relay

English French German Spanish Italian Portuguese

SR2 MAN01EN SR2 MAN01FR SR2 MAN01DE SR2 MAN01ES SR2 MAN01IT SR2 MAN01P0

(1) CD-ROM comprising Zelio Soft 2 software, an application library, a self-training manual, installation instructions and a users manual. (2) Can only be used with "Zelio Soft 2" software version 2 V 4.1. (3) Program loading using memory cartridge SR2 MEM02 is incompatible with Modem communication interface SR2 COM01.

Presentation: pages 1/6 to 1/9

Functions : pages 1/10 to 1/12

Characteristics: pages 1/14 to 1/19

Curves : pages 1/20 and 1/21

Dimensions, schemes: pages 1/28 to 1/31

1/26

References (continued)

Zelio Logic smart relays


Compact and modular smart relays

540472

Regulated switch mode power supplies (1)


Input voltage 6 100...240 V (50/60 Hz) Nominal output voltage 8 5 V, 8 12 V or 8 24 V Reference See page 7/17 Weight kg

Regulated switch mode power supplie

Converters (2)
Description Converters for J and K type thermocouples, for Pt100 probes and voltage/current Reference See page 4/8 Weight kg

109000

Mounting accessories (3)


Description/application Dust and damp-proof enclosure with split blanking plate arrangement, fitted with an IP 55 dust and damp-proof window with hinged flap, for mounting through a door Fixing bracket and symmetrical mounting rail
DF563990

Mounting capacity

Reference

Converters for thermocouples

- 1 or 2 SR2 smart relays with 14210 10 or 12 I/O or - 1 SR2 smart relay with 20 I/O or - 1 SR3 smart relay with 10 I/O + 1 I/O extension module (6, 10 or 14 I/O) or - 1 SR3 smart relay with 26 I/O + 1 I/O extension module (6 I/O). For mounting enclosure 14210 14211 through a door panel

Weight kg 0.350

0.210

14211

(1) See pages 7/12 to 7/17. (2) See pages 4/4 to 4/9. (3) Products marketed under the Merlin Gerin brand.

14210

Presentation: pages 1/6 to 1/9

Functions : pages 1/10 to 1/12

Characteristics: pages 1/14 to 1/19

Curves : pages 1/20 and 1/21

Dimensions, schemes: pages 1/28 to 1/31

1/27

Dimensions, mounting

Zelio Logic smart relays


1

Compact and modular smart relays

Compact and modular smart relays

SR1 110111 (10 I/O), SR2 112111 (12 I/O)


Mounting on 35 mm

6 rail
=

Screw fixing (retractable lugs)

Position of display

(1)
29 107,6

59,5 84

71,2 59,9 2x4 5,5 48 59,9 2x4

SR2 120111 (20 I/O), SR3 B26111 (26 I/O)


Mounting on 35 mm

6 rail
=

Screw fixing (retractable lugs)

Position of display

(1)
29

107,6

107,6

100

24

100

90

59,5 84
(1) With SR2 USB01 or SR2 BTC01

124,6

113,3

2x4

5,5

48 113,3

2x4

I/O extension modules


SR3 XT6111 (6 I/O), SR3 XT10111 and SR3 XT141115(10 and 14 I/O)
Mounting on 35 mm

6 rail

Screw fixing (retractable lugs)

107,6

100

90

59,5

a G 2x4

SR3 XT6111 XT10111 XT14111

a 35.5 72 72

G 25 60 60

Enclosure + fixing bracket


14210 + 14211
Cut-out

104,5 101,5 105 234 55 55

104,5 101,5

126

96

40,5

32 12x5 186
Functions : pages 1/10 to 1/12 Characteristics: pages 1/14 to 1/19 Curves : pages 1/20 and 1/21 References: pages 1/22 to 1/27

40,5

32

Presentation: pages 1/6 to 1/9

1/28

57

57

r=2

107,6

100

24

100

90

Schemes

Zelio Logic smart relays


Compact and modular smart relays

Connection of smart relays on 5 supply


SR151111BD, SR151111JD
SR3 B2611D

SR2 B112BD and SR3 B112BD

(1)

+
c 24 V

(1)

SRp ppppBD c 24 V SRp ppppJD c 12 V

+
IA IB IC ID IE IF IG

Q1

Q2

Q3

Q4

Q7

C Q8 Q9 QA

+ Q1 + (2)

Q2

Q3

Q4

L/+

(2)

(3)

5 A (4)

(3)

z 12240 V 50/60 Hz c 1224 V N/

U z 24240 V 50/60 Hz or

c 24 V

U z 12240 V 50/60 Hz

(3)

(3)

U c 1224 V c 1224 V

(1) 1 A quick-blow fuse or circuit-breaker. (2) Fuse or circuit-breaker. (3) Inductive load. (4) Q9 and QA: 5 A (max. current in terminal C: 10 A).

Discrete input used for 3-wire sensors

(1)

BL BK BN BL BK BN

(1) 1 A quick-blow fuse or circuit-breaker.

Presentation: pages 1/6 to 1/9

Functions : pages 1/10 to 1/12

Characteristics: pages 1/14 to 1/19

Curves : pages 1/20 and 1/21

References: pages 1/22 to 1/27

1/29

Schemes (continued)

Zelio Logic smart relays


Compact and modular smart relays

Connection of smart relays on 5 supply (continued)

Analogue inputs
0-10 V ANALOG.

(1) (3)

Ca / Ta

(2)

(1)

(4)

+ +

(5)

(5)

(1) 1 A quick-blow fuse or circuit-breaker. (2) Ca: Analogue sensor / Ta: Analogue transmitter. (3) Recommended values: 2.2 k / 0.5 W (10 k max.). (4) Screened cables, maximum length 10 m. (5) Analogue inputs according to Zelio Logic to smart relay, see table below: Smart relays Analogue inputs SR2 12 D IBIE SR2 A201BD IB and IC SR2 D201BD IB and IC SR2 B20 D IBIG SR2 E201BD IBIG SR3 B10 BD IBIE SR3 B26 D IBIG

2 22

22 2 22

Connection of smart relays on 5 supply, with discrete I/O extension modules


SR3 B111JD + SR3 XT111JD, SR3 B111BD + SR3 XT111BD

(1)
Ca / Ta

(2)
BL

(4) (3)

BL BN BK

BN BK

QB QC

QD QE

QF QG

Warning: QF and QG: 5 A for SR3 XT14111

(1) 1 A quick-blow fuse or circuit-breaker. (2) Ca: Analogue sensor / Ta: Analogue transmitter. (3) Recommended values: 2.2 k / 0.5 W (10 k max.). (4) Screened cables, maximum length 10 m.

Presentation: pages 1/6 to 1/9

Functions : pages 1/10 to 1/12

Characteristics: pages 1/14 to 1/19

Curves : pages 1/20 and 1/21

References: pages 1/22 to 1/27

1/30

Schemes (continued)

Zelio Logic smart relays


Compact and modular smart relays

Connection of smart relays on 3 supply


SR151111B, SR151111FU
L

SR3 B261B and SR3 B261FU

(1)

SRp ppppB a 24 V SRp ppppFU a 100240 V 50/60 Hz N

L N

IA IB IC ID IE IF IG

Q1

Q2

Q3

Q4

Q7

C Q8 Q9 QA

L/+

(2)

(3)
or

5 A (4)

(3)
U U c 1224 V

z 12240 V 50/60 Hz c 1224 V N/

z 12240 V 50/60 Hz

(1) 1 A quick-blow fuse or circuit-breaker. (2) Fuse or circuit-breaker. (3) Inductive load. (4) Q9 and QA: 5 A (max. current in terminal C: 10 A).

With discrete I/O extension module


SR3 B

222B + SR3 XT222B, SR3 B222FU + SR3 XT222FU


(1)

+
Module Extension

QB QC

QD QE

QF QG

Warning: QF and QG: 5 A for SR3 XT14111

(1) 1 A quick-blow fuse or circuit-breaker.

Presentation: pages 1/6 to 1/9

Functions : pages 1/10 to 1/12

Characteristics: pages 1/14 to 1/19

Curves : pages 1/20 and 1/21

References: pages 1/22 to 1/27

1/31

Presentation

Zelio Logic smart relays


Communication

109449

Presentation
In order to communicate with an intelligent environment, Zelio Logic smart relays and their I/O extension and communication modules are equipped with various types of communication port.

1 Compact and modular smart relays offer: 231 RS 232 serial port for connection of the PC, the Modem communication interface 1 Zelio Logic modular smart relay I/O extension and communication modules offer: 231 Modbus RS 485 port on communication module SR3 MBU01BD, 231 Ethernet 10/100 base T port supporting the Modbus TCP protocol on
Smart relay

or a memory cartridge slot.

communication module SR3 NET01BD. 7 6 These three ports allow Zelio Logic compact or modular smart relays to use 3 communication protocols: 1 Programming, 1 Modbus, 1 Ethernet.

Communication ports on Zelio Logic smart relays and their I/O extension and communication modules
Communication port Serial port Modbus port on communication module SR3 MBU01BD RS 485 Ethernet port on communication module SR3 NET01BD 10/100 base T RJ45 Modem communication interface port RS 232 Specific to Zelio All modules with clock SR2 B11111 SR2 E11111 (see page 1/52) All types (see page 1/52)

1
000003-26

3
Physical layer Connector RS 232

Specific to Zelio RJ45 All types (connection and isolation via cable SR2 CBL01 or SR2 USB01) All types All modules with (connection and 8724 V supply isolation via cable SR3 B111BD SR2 CBL01 or SR2 USB01)

4 5

Compact smart relays

1 Modular smart relay (10 or 26 I/O). 2 RS 232 serial port, Zelio Logic type connector. 3 Modbus slave or Ethernet server communication module. 4 RJ45 connector for Modbus or Ethernet network connection. 5 I/O extension module: discrete (6,10 or 14 I/O) or analogue (4 I/O). 6 Modem communication interface. 7 GSM (or analogue PSTN) Modem.

Modular smart relays

All modules with 8724 V supply SR3 B111BD

1 The order shown above must be observed when using

a Modbus slave or Ethernet server communication module and a discrete or analogue I/O extension module. An I/O extension module cannot be fitted before the Modbus slave or Ethernet server communication module.

1/32

Description, characteristics

Zelio Logic smart relays


1

Communication
Programming protocol

Description
1

Link by cable 1 Programming PC. 2 RS 232 serial link cable (SR2 CBL01) or USB cable (SR2 USB01) (1). 3 Zelio Logic compact or modular smart relay.

524107

Wireless link 4 Programming PC with integrated Bluetooth technology (or Bluetooth adapter VW3 A8115 for PC not equipped with Bluetooth technology) (1). 5 Bluetooth interface (SR2 BTC01) for Zelio Logic smart relay (1). 6 Zelio Logic compact or modular smart relay.

524106

5 6
Link by Modem 7 Programming PC. 8 Modem interface connecting cable supplied with SR2 COM01 (2). 9 Modem for transmitting/receiving data SR2 MOD01 or SR2 MOD02 (2). 10 Telephone or radio link. 11 Communication interface SR2 COM01. 12 Zelio Logic compact or modular smart relay.
524108

10

12

11
(1) See page 1/26. (2) See page 1/52.

Serial link characteristics


Product type Flow rate Data bits Stop bits Parity Physical layer Type of connector Kbit/s All Zelio Logic smart relays 115.2 7 1 Pair RS 232 Specific to Zelio Logic

1/33

Presentation, description

Zelio Logic smart relays


1

Communication
Modbus slave communication protocol

524131

Presentation
The Modbus communication protocol is of the master/slave type. Two exchange methods are possible: 1 Request/reply: 23The request from the master is addressed to a specific slave. 23The master waits for the reply to be returned by the slave polled. 1 Distribution: 23The master distributes a request to all the slave stations on the bus. These stations execute the instruction without sending a reply. Zelio Logic modular smart relays are connected to the Modbus network via the Modbus slave communication module. This module is a slave that is not electrically isolated. The Modbus slave communication module must be connected to an SR3 B666BD modular smart relay, with a 5 24 V supply.

Modbus communication module

1
Configuration The Modbus slave communication module can be configured: 1 independently, using the buttons on the smart relay (1). 1 on a PC, using Zelio Soft 2 software, see page 1/9. When using a PC, programming can be performed either in LADDER language or in function block diagram (FBD) language, see pages 1/10 to 1/13. Connection example 1 XBT N401 display unit. Modular smart relay SR3 B111BD. 2 3 Modbus communication module SR3 MBU01BD. 4 Modbus network (cables VW3 A8 306R66). 5 Junction box TWD XCA T3RJ (polarisation and line end adapter activated). 5bis Junction box TWD XCA T3RJ (line end adapter activated). 6 T-junction 170 XTS 04100. 7 T-junction VW3 A8 306TF66. Function description 1 The Modbus slave communication module is connected to a 2-wire or 4-wire Modbus network (2). 1 The maximum length of the network is 1000 m (9600 bauds max., AWG 26). 1 A maximum of 32 slaves can be connected to the Modbus network, or a maximum of 247 slaves with repeaters. 1 Line end adaptors must be fitted to both ends of the line (1 nF/10 V, 120 /0.25 W in series). 1 The line must be polarised (470 /0.25 W resistors) (3). 1 The connection cable and its RJ45 male connectors must be screened. 1 The 7 terminal on the module must be connected directly to the protective earth at one point on the bus.
(1) Programming from the front panel and buttons on the smart relay is only possible in LADDER language. (2) Please refer to installation instructions supplied with the product. (3) The polarisation resistors must be managed by the master.
524121

3 5 2 4 7 3

2 6 3

2 5bis 4

1 7 7 8
SR3 MBU01BD COM PWR MB485-V1

532522

Description
3 2 4 Modbus slave communication module SR3 MBU01BD comprises: 1 2 3 4 5 6 7 8 Two retractable fixing lugs. A Modbus network connection (RJ45 screened female connector). A communication LED (COM). A Power on LED (PWR). A screw terminal block for the protective earth connection. A spring for clip-on mounting on a 35 mm mounting rail. Two locating pegs. Two locating pegs for clip-on fixing.

8 5

Characteristics: page 1/35

Functions : page 1/36

References : page 1/40

Dimensions, mounting : page 1/41

1/34

Characteristics

Zelio Logic smart relays


Communication
Modbus slave communication protocol

Environment characteristics
Type Product certifications Conformity with the low voltage directive Conformity with the EMC directive Degree of protection Overvoltage category Degree of pollution Ambient air temperature around the device Conforming to IEC/EN 60068-2-1 and IEC/EN 60068-2-2 Max. relative humidity Maximum operating altitude Conforming to 73/23/EEC Conforming to 89/336/EEC Conforming to IEC/EN 60529 Conforming to IEC/EN 60664-1 Conforming to IEC/EN 61131-2 Operation Storage SR3 MBU01BD UL, CSA, GL, C-TICK EN (IEC) 61131-2 (open equipment) EN (IEC) 61131-2 (Zone B) EN (IEC) 61000-6-2, EN (IEC) 61000-6-3 (1) and EN (IEC) 61000-6-4 IP 20 (terminal block) IP 40 (front panel) 3 2 - 20... + 55 (+ 40 in non-ventilated enclosure) - 40... + 70

C C

Conforming to IEC/EN 60068-2-30 95% without condensation or dripping water Operation m 2000 m 3048 Transport Mechanical resistance Immunity to vibration IEC/EN 60068-2-6, test Fc Immunity to mechanical shock IEC/EN 60068-2-27, test Ea IEC/EN 61000-4-2, level 3 Resistance to Immunity to electrostatic discharge electrostatic discharge Resistance to HF interference Immunity to IEC/EN 61000-4-3 (immunity) electromagnetic radiated fields Immunity to fast transients IEC/EN 61000-4-4, level 3 in bursts Immunity to shock waves IEC/EN 61000-4-5 Radio frequency IEC/EN 61000-4-6, level 3 in common mode Voltage dips and breaks (6) IEC/EN 61000-4-11 Immunity to damped IEC/EN 61000-4-12 oscillation waves Conducted and radiated Conforming to EN 55022/11 Class B (1) emissions (Group 1) Earthing Yes (please refer to installation instructions supplied with the product). (1) Except for the configuration SR3 B111BD + SR3 MBU01BD + SR3 XT43BD class A (class B: work in progress).

Presentation, description : page 1/34

Functions : page 1/36

References : page 1/40

Dimensions, mounting : page 1/41

1/35

Functions

Zelio Logic smart relays


Communication
Modbus slave communication protocol

Parameter entry
524121

Parameters can be entered either using Zelio Soft 2 software or directly using the buttons on the Zelio Logic smart relay (1). When the RUN instruction is given, the Zelio Logic smart relay initialises the Modbus slave communication module in a configuration previously defined in the basic program.

1 1 1 1

The Modbus slave communication module has 4 parameters: number of UART wires and format of the frames on the Modbus network, transmission speed, parity, network address of the Modbus module.

The default parameter settings are as follows: 2-wire, RTU, 19 200 bauds, even parity, address n 1.
Software workshop parameter entry window Parameter entry Number of wires Frame format Transmission speed in bauds Parity Network address Options 2 or 4 RTU or ASCII 1200, 2400, 4800, 9600, 19 200, 28 800, 38 400, 57 600 None, even, odd 1 to 247

Addressing of Modbus exchanges


LADDER programming In LADDER mode, the 4 data words (16 bits) to be exchanged cannot be accessed by the application. Transfers with the master are implicit and are effected in a way that is totally transparent.
Modbus exchanges Image of smart relay I/O Clock words Code Read 03 Read/Write 16, 06 or 03 Read 03 Number of words 4 4 1

Input words

Output words
Status words

J1 3 XT1 7 2 J2 3 XT1 7 2 J3 3 XT1 7 2 J4 3 XT1 7 2

524110

0
4

9 01 XT1
02

0
4

9 XT1 9 03

0
4

XT1

Function block diagram (FBD) programming In FBD mode, the 4 input data words (16 bits) (J1XT1 to J4XT1) and the 4 output data words (O1XT1 to O4XT1) can be accessed by the application. Dedicated function blocks make it possible to: 1 break down a complete type input (16 bits) into 16 separate bit type outputs. 23example: break down a J1XT1 to J4XT1 type input and copy these status values to discrete outputs. 1 make up a complete type output (16 bits) from 16 separate bit type inputs. 23example: transfer the status value of the discrete inputs or the status of a function to an O1XT1 to O4XT1 type output.
Modbus exchanges Input words Output words Clock words Status words Code Read/Write 16, 06 or 03 Read 03 Read/Write 16, 06 or 03 Read 03 Number of words 4 4 4 1

0
4

9 04

XT1

(1) Programming from the front panel and buttons on the smart relay is only possible in LADDER language.

FDB program Editing window Presentation, description : page 1/34 Characteristics: page 1/35 References : page 1/40 Dimensions, mounting : page 1/41

1/36

Presentation, description

Zelio Logic smart relays


1

Communication
Ethernet server communication protocol

Presentation
53631

Zelio Logic modular smart relays are connected to the Ethernet network via the Ethernet server communication module. Communication module SR3 NET01BD allows communication on the Ethernet network under the Modbus TCP protocol. The Ethernet server communication module must be connected to an SR3 B666BD modular smart relay, with a 5 24 V supply.

Ethernet server communication module

5 6

Configuration The Ethernet server communication module is configured from a PC with "Zelio Soft" software, see page 1/9. On the PC, programming is effected in function block (FDB) language, see pages 1/12 and 1/13. Connection example 1 Twido client, 40 I/O compact base controller TWD LCAE 40DRF. 2 Ethernet network (cables 490 NTW 00066). 3 ConneXium 499 NES 251 00 Switch. 4 Zelio Logic modular smart relay SR3 B666BD. 5 Communication interface SR2COM01. 6 Connecting cable SR2 CBL07 (supplied with the Modem communication interface). 7 GSM (or analogue PSTN) Modem. 8 Ethernet server communication module SR3 NET01BD. 9 Analogue I/O extension module SR3 XT43BD.

2 2

4 8

2 3

Function description 1 The Ethernet server communication module is connected to a local LAN type network. 1 The maximum cable length between 2 devices is 100 m. 1 The connection cable must be at least category 5, and its RJ45 male connectors must be screened. 1 The 7 terminal must be connected directly to the protective earth.

4 8

Description
1 7 7 8
SR3 NET01BD LK/ACT 10/100

Ethernet server communication module SR3 NET01BD comprises: 1 2 3 4 5 6 7 8 Two retractable fixing lugs. An Ethernet network connection (RJ45 screened female connector). A communication LED (LK/ACT 10/100). A status LED (STS). A screw terminal block for the protective earth connection. A spring for clip-on mounting on a 35 mm mounting rail. Two locating pegs. Two locating pegs for clip-on fixing.

3 2 4
STS

8 5

Characteristics: page 1/38

Functions : page 1/39

References : page 1/40

Dimensions, mounting : page 1/41

1/37

Characteristics

Zelio Logic smart relays


Communication
Ethernet server communication module

Environment characteristics

Type Product certifications Conformity with the low voltage directive Conformity with the EMC directive Degree of protection Overvoltage category Degree of pollution Ambient air temperature around the device Conforming to IEC/EN 60068-2-1 and IEC/EN 60068-2-2 Max. relative humidity Maximum operating altitude

Conforming to 73/23/EEC Conforming to 89/336/EEC Conforming to IEC/EN 60529 Conforming to IEC/EN 60664-1 Conforming to IEC/EN 61131-2 Operation Storage

SR3 NET01BD UL, CSA, GL (pending), C-TICK (pending) EN (IEC) 61131-2 (open equipment) EN (IEC) 61131-2 (Zone B) EN (IEC) 61000-6-2, EN (IEC) 61000-6-3 (1) and EN (IEC) 61000-6-4 IP 20 (terminal block) IP 40 (front panel) 3 2 0... + 55 (+ 40 in non-ventilated enclosure) - 40... + 70

C C

Conforming to IEC/EN 60068-2-30 95% without condensation or dripping water Operation m 2000 m 3048 Transport Mechanical resistance Immunity to vibration IEC/EN 60068-2-6, test Fc Immunity to mechanical shock IEC/EN 60068-2-27, test Ea IEC/EN 61000-4-2, level 3 Resistance to Immunity to electrostatic discharge electrostatic discharge Resistance to HF interference Immunity to IEC/EN 61000-4-3 (immunity) electromagnetic radiated fields Immunity to fast transients IEC/EN 61000-4-4, level 3 in bursts Immunity to shock waves IEC/EN 61000-4-5 Radio frequency IEC/EN 61000-4-6, level 3 in common mode Voltage dips and breaks (6) IEC/EN 61000-4-11 Immunity to damped IEC/EN 61000-4-12 oscillation waves Conducted and Conforming to EN 55022/11 Class B(1) radiated emissions (Group 1) Earthing Yes (please refer to installation instructions supplied with the product). (1) Except for the configuration SR3 B111BD + SR3 NET01BD + SR3 XT43BD class A (class B: work in progress).

Presentation, description : page 1/37

Functions : page 1/39

References : page 1/40

Dimensions, mounting : page 1/41

1/38

Functions

Zelio Logic smart relays


Communication
Ethernet server communication module

Parameter entry
Parameter entry must be carried out using Zelio Soft 2 software. When the RUN instruction is given, the Zelio Logic smart relay initialises the Ethernet server communication module in a configuration previously defined in the basic program. The Ethernet server communication module has 6 parameters: 1 type of addressing (dynamic or static). 1 IP address, 1 sub-network mask, 1 gateway address, 1 reserved address, 1 time out.
Ethernet communication module configuration window

Addressing of Ethernet exchanges


Function block diagram (FBD) programming Input words Output words In FBD mode, the 4 input data words (16 bits) (J1XT1 to J4XT1) and the 4 output data words (O1XT1 to O4XT1) can be accessed by the application. Dedicated function blocks make it possible to: 1 break down a complete type input (16 bits) into 16 separate bit type outputs. 23example: break down a J1XT1 to J4XT1 type input and copy these status values to discrete outputs. 1 make up a complete type output (16 bits) from 16 separate bit type inputs. 23example: transfer the status value of the discrete inputs or the status of a function to an O1XT1 to O4XT1 type output.
Ethernet exchanges Input words Output words Clock words Code Read/Write 16, 06 or 03 Read 03 Read/Write 16, 06 or 03 Read 03 Number of words 4 4 4 1

J1 3 XT1 7 2 J2 3 XT1 7 2 J3 3 XT1 7 2 J4 3 XT1 7 2

0
4

01 XT1

0
4

02

9 XT1 9 03

0
4

XT1

0
4

9 04 XT1

Status words

FDB program Editing window

Presentation, description : page 1/37

Characteristics: page 1/38

References : page 1/40

Dimensions, mounting : page 1/41

1/39

References

Zelio Logic smart relays


Communication

Modbus slave and Ethernet server communication modules

For use with Modular smart relays SR3 B 1BD and SR3 B

Network Reference

22

222BD (1)

Modbus Ethernet

SR3 MBU01BD SR3 NET01BD (2), (3)

Weight kg 0.110 0.110

Connection accessories
Accessory T-junctions SR3 MBU01BD Description

372 x RJ45 connectors 371 cable with integrated


RJ45 connector

Network Length m Modbus 0.3 1 Without cable

Reference VW3 A8 306TF03 VW3 A8 306TF10 170 XTS 04100 TWD XCA ISO 8

Weight kg 0.190 0.210 0.020

Junction boxes

SR3 NET01BD

Line end adapter

372 x RJ45 female Modbus connectors 371 x RJ45 male connector 37Screw terminal block Modbus for main cable 371 x RJ45 connector for tap link 37Isolation of RS 485 serial link 23Polarisation and line end adapter 23Supply 5 24 V 23Mounting on 35 mm 9 rail 373 x RJ45 connectors Modbus 37Polarisation and line end adapter 23Mounting on335 mm 9 rail For RJ45 connector Modbus R = 120 , C = 1 nf
2 x RJ45 connectors Modbus

0.100

TWD XCA T3RJ 8

0.080

VW3 A8306RC

0.200

RS 485 cables

0.3 1

VW3 A8306R03 VW3 A8306R10 VW3 A8306R30 490 NTW 000 02 (4) 490 NTW 000 05 (4) 490 NTW 000 12 (4) 490 NTW 000 40 (4) 490 NTW 000 80 (4)

0.030 0.050 0.150

TWD XCA T3RJ Straight shielded twisted pair cable 2 x RJ45 connectors

3 Ethernet 2 5 12 40 80

TWD XCA ISO

conneXium Ethernet 499 NES 251 00 0.190 switch (1) Compatible with SR3 B112BD featuring hardware version H1.0.01, available since June 2005. (2) Can only be used in FBD language. (3) Can only be used with "Zelio Soft 2" software version 2 V 4.1. (4) Cable conforming to EIA/TIA-568 standard category 5 and IEC 1180/EN 50 173, class D. For UL and CSA 22.1 approved cables, add the letter U at the end of the reference.

499 NES 251 00

8 Available: 1st quarter 2007


Presentation, description : pages 1/34 to 1/37 Characteristics: pages 1/35 to 1/38 Functions : pages 1/36 to 1/39 Dimensions, mounting : page 1/41

1/40

Dimensions, mounting

Zelio Logic smart relays


1

Communication

Communication modules SR3 66601BD


Common side view
70 57 52,5 35 27.5 35

Rail mounting

Screw mounting (retractable lugs)

108

44

15

27.5

25

Presentation, description : pages 1/34 to 1/37

Characteristics: pages 1/35 to 1/38

Functions : pages 1/36 to 1/39

References: page 1/40

100
2 x 4

90

35

1/41

Presentation, description

Zelio Logic smart relays


1

Analogue I/O extension modules

536279

Presentation
Modular smart relays and analogue I/O extension modules To improve performance and flexibility, Zelio Logic modular smart relays can be fitted with analogue I/O extension modules with 10-bit resolution. The inputs accept 0-10 V, 0-20 mA and Pt 100 type signals. Using a Zelio Logic modular smart relay with 5 24 V supply in conjunction with an analogue 4 I/O extension module makes it possible to obtain up to 30 I/O, including 8 analogue inputs and 2 analogue outputs. The analogue I/O extension module must be connected to an SR3 666BD modular smart relay with a 5 24 V supply.
Analogue I/O extension modules

Description
1 Combination of modular smart relays with communication and I/O extension modules 1
524127

4 5

The analogue I/O extension module has the following on its front panel: 1 Two retractable fixing lugs. 2 Terminals for connection of the inputs. 3 Terminals for connection of the outputs. 4 A connector for connection to the smart relay (powered via the smart relay). 5 Locating pegs.

1 Modular smart relay (10 or 26 I/O) 2 Analogue I/O extension module (4 I/O)

1
524128

1 Modular smart relay (10 or 26 I/O) 2 Modbus or Ethernet communication modules 3 Analogue I/O extension module (4 I/O)

1 The order shown above must be observed when using


a network communication module and an analogue I/O extension module. An I/O extension module cannot be fitted before the network communication module.

Characteristics: page 1/43

References, dimensions : page 1/44

Schemes: page 1/45

1/42

Characteristics

Zelio Logic smart relays


Analogue I/O extension modules

General environment characteristics


Type Product certifications Conformity with the low voltage directive Conformity with the EMC directive Degree of protection Overvoltage category Degree of pollution Ambient air temperature around the device (conforming to IEC/EN 60068-2-1 and IEC/EN 60068-2-2 Maximum relative humidity Maximum operating altitude Mechanical resistance Resistance to electrostatic discharge Resistance to HF interference (immunity) Conforming to 73/23/EEC Conforming to 89/336/EEC Conforming to IEC/EN 60529 Conforming to IEC/EN 60664-1 Conforming to IEC/EN 61131-2 Operation Storage SR3 XT43BD UL, CSA, C-Tick, GL (pending) EN (IEC) 61131-2 (open equipment) EN (IEC) 61131-2 (Zone B) EN (IEC) 61000-6-2, EN (IEC) 61000-6-3 (1) and EN (IEC) 61000-6-4 IP 20 (terminal block), IP 40 (front panel) 3 2 - 20... + 55 (+ 40 in enclosure) - 40... + 70 95% without condensation or dripping water 2000 3048 IEC/EN 60068-2-6, test Fc IEC/EN 60068-2-27, test Ea IEC/EN 61000-4-2, level 3 IEC/EN 61000-4-3 IEC/EN 61000-4-4, level 3 IEC/EN 61000-4-5 IEC/EN 61000-4-6, level 3 IEC/EN 61000-4-11 IEC/EN 61000-4-12 Class B (1) 1 conductor: 0.25...2.5, cable: AWG 24...AWG 14 2 conductors: 0.25...0.75, cable: AWG 24...AWG 18 1 conductor: 0.2...2.5, cable: AWG 25...AWG 14 1 conductor: 0.25...2.5, cable: AWG 25...AWG 14 2 conductors: 0.2...1.5, cable: AWG 24...AWG 16 0.5 (tightened using 3.5 mm screwdriver)

C C

Conforming to IEC/EN 60068-2-30 Operation m Transport m Immunity to vibration Immunity to mechanical shock Immunity to electrostatic discharge Immunity to electromagnetic radiated fields Immunity to fast transients in bursts Immunity to shock waves Radio frequency in common mode Voltage dips and breaks (6) Immunity to damped oscillation waves Conforming to EN 55022/11 (Group 1) Flexible cable with cable end mm2 Semi-solid cable Solid cable Tightening torque mm2 mm2 N.m

Conducted and radiated emissions Connection capacity to screw terminals

54analogue input characteristics (inputs IH, IJ and Pt)


Analogue inputs Application Assignable inputs Input range Input impedance Maximum non destructive value Value of LSB Input type Resolution Conversion time Precision at 25 C at 55 C Repeat accuracy at 25 C Between analogue channel and supply m Against reversed polarity

8 0-10 V

Conversion

Isolation Cabling distance Protection Analogue outputs

8 0-20mA IH and IJ IH and IJ 8 0...10 V 8 0...20 mA 18 k 247 8 30 V 8 30 mA 9.8 mV 20 Common mode 10 bits on the input range Smart relay cycle time 1% 1% <1% None 10 maximum, with screened cable Yes 8 0..0.10

Pt100 IJ - 25 C...125 C 0,15 C Pt100 probe - IEC 751 3-wire

1.5 C 1.5 C < 0.3 C

5 analogue output characteristics


Output range Type of load Maximum load Value of LSB Resolution Conversion time Precision

(QB, QC)
V mA mV

Conversion

Isolation Cabling distance Built-in protection

Resistive 10 9.8 10 bits on the output range Smart relay cycle time at 25 C 1% of the full scale value at 55 C 1% of the full scale value < 1% Repeat accuracy at 55 C Between analogue channel and supply None m 10 maximum, with screened cable Yes Against short-circuits (1) Except for configuration SR3 B111BD + SR3 MBU01BD + SR3 XT43BD or SR3 B111BD + SR3 NET01BD + SR3 XT43BD class A (class B: work in progress). References, dimensions : page 1/44 Schemes: page 1/45

Presentation, description : page 1/42

1/43

References, dimensions

Zelio Logic smart relays


1

Analogue I/O extension modules

Analogue I/O extension modules


534945

Supply 4 24 V (via smart relays SR3 B111BD)


Number Number Including Including Including 0-10 V of I/O of inputs 0 - 10 V 0 - 20 mA Pt100 output 4 2 (1) 2 max 2 max 1 max 2 Weight kg SR3 XT43BD(2),(3) 0.110 Reference

(1) See page 1/45. (2) Can only be used with "Zelio Soft 2" software version 5V 3.1. (3) Can only be used in FBD language.

SR3 XT43BD

Dimensions
Mounting on 35 mm

6 rail

Screw fixing (retractable lugs)

59,5

35,5 25 2x4

Presentation, description : page 1/42

Characteristics: page 1/43

Schemes: page 1/45

1/44

107,6

100

90

Schemes

Zelio Logic smart relays


Analogue I/O extension modules

Connection of smart relays on 5 supply, with analogue I/O extension module


SR3 B111BD + SR3 XT43BD
Connection alternatives 0 - 10 V 0 - 20 mA 2 0 1 1 0 2 1 0 0 1

1
Pt100 0 0 0 1 1

Application example with 1 x 0 - 10 V input and 1 x Pt100 input

(1)

+
IH IJ Pt 0V

Q1

Q2

Q3

Q4

QB

0V QC

(1) Screened cables, maximum length 10 m. Application example with 1 x 0 - 20 mA input and 1 x 0 - 10 V input

+
0 - 20 mA

(1)

IH IJ Pt 0V

(1) Screened cables, maximum length 10 m.

Presentation, description : page 1/42

Characteristics: page 1/43

References, dimensions : page 1/44

1/45

Presentation

Zelio Logic smart relays


Modem communication interface

523083

Presentation
The communication products in the Zelio Logic range are primarily designed for monitoring or remote control of machines or installations which operate without personnel. Examples: 1 monitoring of lift pumps, livestock premises (ventilation, food level, etc.), refrigeration units, car-washes, 1 alarm in the event of failure of industrial or domestic heating boilers, 1 remote control of lighting: car parks, warehouses, 1 remote control and monitoring of escalators in large stores, in the transport sector, 1 refuse compactor full alert. The communication range comprises: 1 a communication interface connected between a smart relay and a Modem, 1 Modems: GSM (1) or analogue (PSTN) (2), 1 Zelio Logic Alarm software.

Modem communication interface

Remote station
Communication interface

Transmission network

Receiving equipment

5
GSM

or Analogue PSTN Modem

Analogue PSTN or GSM Modem

Zelio Logic smart relay

6 1 9

The system comprises:

1 a Remote station, machine or installation to be monitored 1: control is achieved using a Zelio Logic smart relay with clock from the SR6 B66666 or SR2 E66666 2 range, via its inputs and outputs. The smart relay is connected via a communication interface 3 to a GSM (1) type Modem 4, or, when a telephone line is available nearby, to an analogue PSTN modem (2), 1 the GSM 5 or analogue PSTN 6 Transmission Network provided by different
telecommunication operators,

1 a monitoring or control Receiving device, which may be one of the following: 23a PC 7 fitted with an analogue PSTN Modem 8 or a GSM modem, 23or a GSM telephone 9.
Nota : the majority of Modems built into PCs can be used.

Various combinations are possible between the types of Modem used on the Remote station and the type of Receiving device (PC + Modems or GSM telephone). The type of architecture selected will therefore depend mainly on: 1 whether or not an analogue telephone line is available, 1 whether or not it is necessary to send SMS messages. see page 1/49.
(6) Global System Mobile. (7) Public Switched Telephone Network.

Functions, setting-up: pages 1/48 and 1/49

Characteristics: pages 1/50 and 1/51

References: page 1/52

Dimensions: page 1/53

Connections: pages 1/54 and 1/55

1/46

Presentation (continued) description

Zelio Logic smart relays


1

Modem communication interface

Presentation (continued)
Smart relay (Remote station) The smart relay, as on an independent machine or installation, is used for control (1). It contains the application program created using Zelio Soft 2 software. The smart relay may be selected from the various models in the Zelio Logic range: 1 for all supply voltages, 1 with 10, 12, 20 or 26 I/O (up to 40 I/O with discrete extension module), 1 with or without display, 1 with clock. The firmware version of the smart relay must be V3 or above. Modem communication interface (Remote station) The Modem communication interface allows messages, telephone numbers and calling conditions to be stored. When the calling conditions are met, the messages, as well as any values to be sent, are date-stamped and stored in the interface. The Modem communication interface scales analogue values to the physical values (degrees, bar, Pascal, etc.) required by the user. Modems Either GSM or analogue PSTN type Modems can be used on both the Remote station and PC type Receiving devices (when the PC is not fitted with an internal Modem).
GSM Modem GSM Modem
535523

In order to exploit all the capabilities associated with Modem communication, the Modem(s) must be fitted with DATA type SIM cards. VOICE type SIM cards may be used but some functions will not be available. See table on page 1/49.

535522

Analogue PSTN Modem

Zelio Logic Alarm alarm management software (PC type Receiving device) This software makes it possible to: 1 receive, classify and export alarm messages, 1 read or remotely force the status of program elements (inputs, outputs, control relays, timing or counting values, etc.), 1 send control instructions (RUN, STOP, setting the time of the smart relay, etc.), 1 send specific instructions (modifying access rights, recipients, etc.).
(1) Zelio Logic smart relays, see pages 1/6 to 1/25.

Description
The communication interface Zelio Logic SR2 COM01 comprises: 1 2 1 2 3 4 5 6 Retractable fixing lugs. A 5 1224 V supply terminal block. A slot for connection to the Modem or the PC. An interface status LED indicator. A connecting cable to the smart relay. A spring for clip-on mounting on a 35 mm mounting rail.

3 4

Functions, setting-up: pages 1/48 and 1/49

Characteristics: pages 1/50 and 1/51

References: page 1/52

Dimensions: page 1/53

Connections: pages 1/54 and 1/55

1/47

Functions

Zelio Logic smart relays


Modem communication interface

Functions

Sending of alarms This function makes it possible to send an alarm message to a Receiving device. When the calling condition is met, a message is sent to one or several telephone numbers or e-mail addresses. Types of message: 1 alarm message to a PC with Modem and Zelio Logic Alarm software, 1 SMS message (1) to a GSM telephone, 1 e-mail via SMS (1) (2). One or all of the solutions can be selected simultaneously. The Remote station to be monitored initiates the call. The telephone line is only used while the alarm message is being transmitted. Up to 28 messages can be used. These messages consist of: 1 a 160 character text, which may contain a discrete and/or analogue value (counting values, analogue input voltages that can be scaled, etc.). 1 1 to 10 recipient telephone numbers/e-mail addresses.

Message parameter entry window

Receipt of instruction This function allows the status or the value of a program element to be modified from the Receiving device. The operator initiates the call using the Receiving device (PC or GSM telephone). It is then possible to force the status of the discrete and/or analogue value of each of the 28 messages.

Remote dialogue using Zelio Soft 2 This function enables use of the Transfer, Monitoring and Diagnostics modes available in Zelio Soft 2, via the Transmission network instead of the physical link (cable SR2 USB01 or SR2 CBL01) between the product (Remote station) and the PC (Receiving device) . It is then possible to: 1 transfer a program created on a PC station to the Remote station, 1 transfer a program installed on the Remote station to the PC station, 1 modify, from the PC, the receiving device telephone numbers/e-mail addresses, and the alarm sending conditions, 1 update the firmware in the smart relay and the Modem communication interface, 1 display and modify discrete and analogue values, 1 perform diagnostics on the smart relay and on the Modem communication interface.
(1) Requires the use of a GSM Modem on the Remote station side. (2) Verify with the Transmission network operator that the e-mail by SMS service is available.

Presentation, description : pages 1/46 and 1/47

Characteristics: pages 1/50 and 1/51

References: page 1/52

Dimensions: page 1/53

Connections: pages 1/54 and 1/55

1/48

Functions (continued), setting-up

Zelio Logic smart relays


1

Modem communication interface

Functions available depending on the hardware architecture and/or type of SIM card
Function Remote station device Analogue PSTN GSM Modem Modem Type of SIM card DATA DATA VOICE DATA N

1
VOICE VOICE N

Send alarm/receive instruction with GSM telephone Send alarm/receive instruction with PC running Zelio Logic Alarm software (1) Transfer program Update firmware Monitoring (1) Send alarm to e-mail address

Functions available Functions not available Nota : Instructions cannot be transmitted by e-mail. (1) When using a GSM Modem on the PC side, the SIM card must have a DATA number.

Installation set-up
Setting-up of the installation or the machine to be monitored involves 2 steps: Connection for programming the smart relay and the interface
Communication interface Smart relay

SR2 COM01 2

PC

1 Interface cable marked COM-Z 2 Cable SR2 USB01 or SR2 CBL01. After having powered-up the smart relay and the interface, the application program can be transferred in order to simultaneously: 1 load the automation system program into the smart relay, 1 load the alarm conditions, messages and telephone numbers/e-mail addresses into the interface. This operation can also be carried out remotely using Transfer mode, after having made the operating connections described below.

1 Program loading using memory cartridges SR2 MEM01 or SR2 MEM02


incompatible with Modem communication interface SR2 COM01. Operating connections
PSTN analogue modem
Smart relay Communication interface
SR2 COM01 2

is

1 Interface cable marked COM-Z. 2 Cable SR2 CBL07 included with the interface.

Analogue PSTN Modem SR2 MOD01

Communication interface Smart relay

GSM Modem

SR2 COM01 2

1 2 3 4

Interface cable marked COM-Z. Cable SR2 CBL07 included with the interface. SUB-D 9/SUB-D 15 cable included with the Modem Antenna and cable included with the Modem.

1 3

GSM Modem SR2 COM01

Presentation, description : pages 1/46 and 1/47

Characteristics: pages 1/50 and 1/51

References: page 1/52

Dimensions: page 1/53

Connections: pages 1/54 and 1/55

1/49

Characteristics

Zelio Logic smart relays


Modem communication interface

Communication interface environment characteristics

Interface type Product certifications Conformity with the low voltage directive Conformity with the EMC directive Degree of protection Overvoltage category Degree of pollution Ambient air temperature around the device conforming to IEC/EN 60028-2-1 and IEC/EN 60068-2-2 Maximum relative humidity Maximum operating altitude Conforming to 73/23/EEC Conforming to 89/336/EEC Conforming to IEC/EN 60529 Conforming to IEC/EN 60664-1 Conforming to IEC/EN 61131-2 Operation Storage

SR2 COM01 UL, CSA, C-Tick EN (IEC) 61131-2 (open equipment) EN (IEC) 61131-2 (Zone B) EN (IEC) 61000-6-2, EN (IEC) 61000-6-3 and EN (IEC) 61000-6-4 IP 20 (terminal block), IP 40 (front panel) 3 2 - 20...+ 55 (+ 40 in non-ventilated enclosure) - 40...+ 70

C C

Conforming to IEC/EN 60068-2-30 Operation m Transport m Mechanical resistance Immunity to vibration Immunity to mechanical shock Resistance to Immunity to electrostatic electrostatic discharge discharge Resistance to HF interference Immunity to electromagnetic (immunity) radiated fields Immunity to fast transients in bursts Immunity to shock waves Radio frequency in common mode Immunity to damped oscillation waves Conducted and Conforming to EN 55022/11 radiated emissions (Group 1) Connection capacity Flexible cable with cable end mm2 to screw terminals Semi-solid cable mm2 Solid cable mm2 Tightening torque N.m

95% without condensation or dripping water 2000 3048 IEC/EN 60068-2-6, test Fc IEC/EN 60068-2-27, test Ea IEC/EN 61000-4-2, level 3 IEC/EN 61000-4-3 IEC/EN 61000-4-4, level 3 IEC/EN 61000-4-5 IEC/EN 61000-4-6, level 3 IEC/EN 61000-4-12 Class B 1 conductor: 0.25...2.5, cable: AWG 24...AWG 14 2 conductors: 0.25...0.75, cable: AWG 24...AWG 18 1 conductor: 0.2...2.5, cable: AWG 25...AWG 14 1 conductor: 0.2...2.5, cable: AWG 25...AWG 14 2 conductors: 0.2...1.5, cable: AWG 24...AWG 16 0.5 (tightened using 3.5 mm screwdriver)

Supply characteristics
Interface type Nominal voltage Voltage limits Maximum ripple Nominal current V V SR2 COM01 8 1224 8 1028.8 5% 30 30 550 1.1 1 ms. repeated 20 times Against reversed polarity 1 A fuse SR2 MOD01 SR2 MOD02

8 1030
140 70 9600 1.7

8 5.532
125 60 2100 on 5.5 V 1.5 Supplied with 2.5 A fuse

8 12 V 8 24 V
Current peak on power-up

Power dissipated Micro-breaks Protection

mA mA mA W

Permissible duration Integrated To be provided externally

Presentation, description : pages 1/46 and 1/47

Functions, setting-up: pages 1/48 and 1/49

References: page 1/52

Dimensions: page 1/53

Connections: pages 1/54 and 1/55

1/50

Characteristics (continued)

Zelio Logic smart relays


Modem communication interface

Characteristics of Com-Z link with the smart relay


Type of connector Type of link Compatibility Isolation of Com-Z connector From the Com-M connector From the +/- supply terminals Specific to Zelio Specific Zelio communication protocol Only with Zelio Logic smart relays SR1 B11111 and SR2 E11111 version V3.1 and above By 6 1780 V opto-coupler By 6 1780 V opto-coupler Specific to Zelio RS 232 serial (included with the communication interface) PSTN analogue modem GSM Modem From the Modem From the +/- supply terminals AT commands AT commands By the cable SR2 CBL07 By the cable SR2 CBL07 Up to 28 messages 1 to 10 recipients (telephone numbers and/or e-mail addresses) per message Dating of messages to be sent Backup of values when the message activation condition is triggered. Flash memory

Characteristics of Com-M link with the Modem


Type of connector Type of link with SR2 CBL07 Compatibility

Isolation of Com-M connector

Processing characteristics
Data saved by the interface Messages Telephone/e-mail details and recipient profiles Date and time Discrete and digital values Backup of data to be sent

Presentation, description : pages 1/46 and 1/47

Functions, setting-up: pages 1/48 and 1/49

References: page 1/52

Dimensions: page 1/53

Connections: pages 1/54 and 1/55

1/51

References

Zelio Logic smart relays


Modem communication interface

523083

Modem communication interface


Description Modem communication interface (including cable SR2 CBL07) For use with SR B SR2 E Supply Reference SR2 COM01 (1)

2 22222 22222

8 1224 V

Weight kg 0.200

Modems
Description Analogue PSTN Modem Type SIXNET VT-MODEM-5-WW, including a telephone cable (length 2 m) SR2 COM01 GSM Modem Type WAVECOM FASTRACK M1306 B dual band 900/1800 Mhz, including: 2 a supply cable (length 1.5 m), 2 fixing lugs for plate mounting, 2 a SUB-D 9/SUB-D 15 cable (length 0.5 m), 2 an antenna with cable (length 2 m). SR2 MOD01 Supply voltage 8 1224 V Reference SR2 MOD01 Weight kg 0.265

8 1224 V

SR2 MOD02 (2)

0.445

535522

Software
Description
535523

Zelio Logic Alarm

Application Medium Compatibility PC CD-ROM Windows 98, NT4, 2000 and XP

Reference SR2 SFT02

Weight kg 0.200

Connection accessories
Description SR2 MOD02 Composition/ Application Length Reference Weight kg 0.110

SR2 CBL07

m SUB-D9/SUB-D9 1.8 SR1 CBL03 connectors Between modem and PC Specific 0.5 SR2 CBL07 Zelio/SUB-D9 (3) connector Between communication interface and modem (1) Can only be used with "Zelio Soft 2" software version 2 3.1. (2) Not recommended for North America or Japan (3) Spare part (cable included with communication interface SR2 COM01). Connection cables

0.050

523086

Presentation, description : pages 1/46 and 1/47

Functions, setting-up: pages 1/48 and 1/49

Characteristics: pages 1/50 and 1/51

Dimensions: page 1/53

Connections: pages 1/54 and 1/55

1/52

Dimensions

Zelio Logic smart relays


Modem communication interface

Communication interface
SR2 COM01

2 x 4

59,5

60 72

Modems
SR2 MOD01 (Analogue PSTN modem)

107,6

100

90

2 x 4

80,5

31 33

106 118

SR2 MOD02 (GSM modem)

70 5 x 7 73 88 101,2 111
Functions, setting-up: pages 1/48 and 1/49 Characteristics: pages 1/50 and 1/51 References: page 1/52

54,5

25,5

Presentation, description : pages 1/46 and 1/47

27

Connections: pages 1/54 and 1/55

1/53

Connections

Zelio Logic smart relays


Modem communication interface

Connection schemes for connecting communication interface SR2 COM01 to the smart relay and the Modem
SR B

2 221JD, SR2 B222BD and SR2 E222BD

1 12 or 24 V
(1)
Input connections

(1)

I1 I2 I3 I4 I5 I6 IB IC

+
12-24VDC SR2 COM01

(2)

+
(3)
COM-M

COM-Z COM-M

(4)
STATUS

GSM or Analogue PSTN Modem

Q1

Q2

Q3

Q4

(4)
Output connections SR2 MOD01

or
SR2 MOD02

(1) 1 A quick-blow fuse. (2) Cable included with Modem communication interface SR2 COM01. (3) Cable for connection to the Transmission network (included with analogue PSTN modem). (4) Antenna and cable included with GSM Modem. SR B

2 221B, SR2 B222FU, SR2 E222B and SR2 E222FU

1 12...24 V 2 24 V or 2 100240 V
(1)
Input connections

(1)

I1 I2 I3 I4 I5 I6 IB IC

+
12-24VDC SR2 COM01

(2)

COM-Z COM-M

(3)

(4)

STATUS

Analogue PSTN or GSM modem

Q1

Q2

Q3

Q4

(4)
Output connections SR2 MOD01

or
SR2 MOD02

(1) 1 A quick-blow fuse. (2) Cable included with Modem communication interface SR2 COM01. (3) Cable for connection to the Transmission network (included with analogue PSTN modem). (4) Antenna and cable included with GSM Modem.

Presentation, description : pages 1/46 and 1/47

Functions, setting-up: pages 1/48 and 1/49

Characteristics: page 1/50 and 1/51

References: page 1/52

Dimensions: page 1/53

1/54

Connections (continued)

Zelio Logic smart relays


Modem communication interface

Connection schemes for connecting the PC to the Modem


For PCs without an internal Modem.
Analogue PSTN Modem

Zelio Logic Alarm

SR1 CBL03 (2)

1 12...24 V

(1)

Analogue PSTN Modem

(1) Cable for connection to the Transmission network (included with analogue PSTN modem). (2) To be ordered separately. GSM Modem

1 12...24 V
Zelio Logic Alarm

Antenna

(1)

(2)

GSM Modem

(1) Cable included with the Modem (length: 50 cm). The cable length can be increased using SR1 CBL03 (1.8 m). (2) Antenna and cable included with GSM Modem.

Presentation, description : pages 1/46 and 1/47

Functions, setting-up: pages 1/48 and 1/49

Characteristics: page 1/50 and 1/51

References: page 1/52

Dimensions: page 1/53

1/55

2/0

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