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LV power air circuit-breakers and switch-disconnectors

Catalogue

Masterpact Merlin Gerin

52387

I Merlin Gerin I Modicon I Square D I Telemecanique

Sans titre-1

21/12/01, 9:26

Schneider Electric SA

5, rue Nadar 92506 Rueil-Malmaison Cedex France Tel: +33 (0)1 41 29 82 00 Fax:+33 (0)1 47 51 80 20

As standards, specifications and designs change from time to time, please ask for confirmation of the information given in this publication.

ce document a thas imprim This document been printed on ecological paper. sur du papier cologique.

http://www.schneiderelectric.com

Created by: Photos: Schneider Printing by: 12-96

0000 000

Sans titre-1

21/12/01, 9:26

0000 000 1996 Schneider Electric SA - All right reserved

Masterpact: presentation

Masterpact circuit breakers are used to protect and control low-voltage distribution systems. They may be installed in main LV switchboards (incoming units, main and secondary outgoers). Masterpact is a complete range offering a large selection of performance levels: c ratings from 800 to 6300 A AC, from 1000 to 8000 A DC; c breaking capacity from 40 to 150 kA rms; c operational voltages 690 V AC, 1000 V DC.

Many versions c 3 or 4 poles; c fixed or drawout versions; c current-limiting version up to 2500 A; c wide range of control units offering multiple functions. Circuit breakers designed for all applications c 1000 V AC version; c DC version; c anti-corrosion version; c source-changeover version; c merchant-marine and military versions. Masterpact circuit breakers comply with all major international standards and meet T2 tropicalisation criteria.

035928PC

front face
1 opening push-button (O) 2 closing push-button (I) 3 keylock for "connected", "disconnected" or "test" position 4 door interlock 5 stored-energy-mechanism charging handle 6 operations counter 7 "open" position keylock 8 racking handle storage 9 functional position indicator: "connected", "test" and "disconnected" 10 controls on fixed chassis (accessible with cubicle door closed) 11 padlocking facilities for "connected", "disconnected" or "test" position 12 stored-energy-mechanism status indicator
E28760

14 7 2 5 1 6 12 13

c "charged" c "discharged"

charged discharged

13 main-contact position indicator c "OFF" (O);


E28761

O I

OFF ON

10

11

c "ON" (I).

14 fault-trip indicator/breaker reset button LV circuit-breaker: blue figures Enclosure: red figures
E28791

M63

M50

M40

M08 to M32 M08 M32

IG

LI LIG G off

push to reset

reset V

I LG L

MERLIN GERIN
masterpact
I

I1
90%

I2

I3

O
push OFF

I
push ON

M32 H1 Ui 1000V 50/60Hz 480/690V 85kA 85kA

Ue 380/440V Icu 100kA Ics 100kA

STR 58 UE
50%

Icw 75kA 1s IEC 947-2

20%
Io 90 %Ir 105
0.5 0.63

discharged
Ir
0.8 .88 .85 1 .8 .9 .92 .95 60 .98 30 1

tr

120

240

O OFF

00000

480 15 at 1,5Ir .3 .2

xIn Im
3 2 1.5 4

xIo
5 6 .3 8 10 .2

Reduced dimensions c AC circuit breakers: v a single frame size from 800 to 3200 A, v common height and depth from 800 to 6300 A; c DC circuit breakers: v common height and length from 1000 to 8000 A for operational voltages of up to 500 V DC, v common height and length from 1000 to 4000 A for operational voltages greater than 500 V DC.

tm.4

xIo
12 17 22

.1 0 .1 2 on I t off

I t
Ir fault

8 6 4 2

Ir : Im : th :
Im fault tm I

off

xIn
tr

Ih
400

500

Ih fault th

600 800

th .4
.3

T
.4 .3

1000 .2 320 250 1200

A
.93 .95

.2 .1 .1 2 on I t off

i +S test T+ F

Ic1 .9
.86 .85 .8

Ic2 .8
.7 .6 .5 xIr .98

R
.85 .9 .95 1

1 xIr

test

connected test disconnected

2
BTP207E-1.010-presentation 2 21/12/01, 9:34

Merlin Gerin

015159

3 4

6 7 8

10 9

drawout version
1 2 3 4 5 6 7 8 9 10 arc chute cover auxiliary terminal shield auxiliaries connection block fixed chassis safety shutters arc chute remote control voltage release motor for electrical charging of stored energy mechanism control unit (AC system) front cover

Merlin Gerin

3
3 21/12/01, 9:34

BTP207E-1.010-presentation

Masterpact: presentation

E29490

safety and reliability


c reduced, simple maintenance (main contacts easily accessible, with wear indication feature); c double insulation from the front face; c positive contact indication; c auxiliary devices can be fitted on site without adjustment; c fewer parts than conventional ranges (by a factor of 5-10); c a trip interlock ensures that the circuit breaker is open during connection and disconnection; c connection to top or bottom terminals; c fully tropicalised as standard.
STR 58 U
50%

20%
Io 90 %Ir 105
0.5 1 0.63 0.8

Ir
.88 .85

.9

120 .92 .95 60 .98 30

tr

240

stored energy operating mechanism


Masterpact circuit breakers are operated via a stored energy mechanism for instantaneous opening and closing. The mechanism is charged either manually or electrically. Closing and opening operations can be initiated either from the local pushbuttons on the circuit breaker front face, or by remote control.

480 15 at 1.5Ir

.8

xIn Im
3 2 1.5 4

xIo
5 6 .3 8 10 .2

tm

.4

.3 .2 .1

tr

norm min. I Ir :
Ir fault

xIr
14 19 22 Max.

0 .1 on I2t off

12 8 4 2

Im : th :
Im fault tm I

tr Ih fault th

500 400 320 250

xIn Ih 1200A Max th


600 800 .3

.4

.4 .3

.2 1000 .2 .1 .1 1200 on I2t off

i
overcurrent

Ic1
.86 .85

Ic2
.93 .95 .98 .7 .6

R
.8 .85 .9 .95 .5 1

.9

test
ground

.8

xIr

xIr

test

isolation renforce classe II insulation double

sparation totale entre phase chaque phase total separation

dclencheurs voltmtriques accessibles l'avant voltage releases accessible from the front

common auxiliaries from 800 A to 6300 A


Auxiliaries c accessible from the front, mounted in a separate compartment insulated from power circuits; c secured by a single screw; c adjustment-free; c can be fitted on site. c Source changeover system Four solutions are available: v mechanical interlocking for 2 or 3 circuit breakers, adaptable to various sourcechangeover configurations; v automatic source-changeover controller, easy to implement on any two suitably equipped circuit breakers (electrically charged operating mechanism, etc.) (for 3 circuit breakers, consult us); v complete assembly including 2 or 3 mechanically (rod assembly) interlocked circuit breakers, adaptable to various source-changeover configurations; v complete assembly including 2 mechanically (rod assembly) interlocked circuit breakers and an automatic sourcechangeover controller, adaptable to various source-changeover configurations. Ready for connection.

other possibilities
035929

c Fixed circuit breaker The fixed circuit breaker is derived from the moving part of the drawout circuit breaker by adding a fixing bracket on each side. c Switch version The switch (unprotected) version is derived directly from the standard circuit breaker, but does not implement a control unit (or the magnetic trip units used with the DC circuit breakers). Available models are: v standard: type HI and NI; v high performance: type HF, equipped with a protection system that instantaneously opens the circuit breaker in the event of closure under fault conditions. c Earthing switch A special short-circuit and earthing switch is available on request for the M08 to M32H drawout types, 3 or 4 poles. Please consult us.

Fixed circuit breaker

053060

053061

Automatic source-changeover controller

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BTP207E-1.015-presentation 4 21/12/01, 9:35

053058

c 1000 V AC circuit breakers

Merlin Gerin

86094

DC circuit breakers
Masterpact DC circuit breakers are available in fixed and drawout versions. They benefit from the AC range technology and advantages. c 5 available ratings from 1000 to 8000 A; c 2 breaking capacities, 100 kA at 500 V, 50 kA at 750 and 1000 V; c a circuit-breaker version offering instantaneous short-circuit protection with an adjustable, magnetic trip unit (DINA); c a switch (unprotected) version. note: up to 125 V DC, the devices in the AC range (M08 to M63) may be used only in the switch version, in which case a three-pole, type HI device should be used, with: c 1 pole for the positive polarity; c 1 pole for the negative polarity; c 1 pole not used.

Auxiliaries All the auxiliaries designed for the Masterpact AC circuit breakers may be used on the DC versions, with the exception of the position switches, indicating the connected (CE), disconnected (CD) and test (CT) positions. Auxiliary connections are made via one or two manually disconnectable plugs that remain accessible from the front. Accessories Standard Masterpact DC range equipment includes an arc-chute cover (CC) and, on drawout versions, safety shutters (VO). Interphase barriers (EIP) are not available for the DC range.

Fixed Masterpact DC circuit breaker

86096

Drawout Masterpact DC circuit breaker

device identification M 20 H1
breaking capacity; c N1: standard; c H1: H2: high performance; c L1: current limiting; c DC: direct current. rating c rated current / 100. family c Masterpact: LV power air circuit breaker.

Merlin Gerin

5
5 21/12/01, 9:35

BTP207E-1.015-presentation

Masterpact: presentation

036634

Masterpact circuit breakers are the product of Merlin Gerins vast experience in the field of power circuit breakers. They incorporate all the qualities of traditional air circuit breakers while drawing on certain of the advantages specific to moulded-case circuit breakers. In particular, they require no preventive maintenance.

continuity of service
Masterpact circuit breakers are designed with continuity of service in mind. The result is: c total time discrimination on the N1 and H1 circuit breakers and maximum discrimination on H2 circuit breakers; c factory pre-setting of Masterpact circuit breakers which never require any periodic maintenance; c high electrical endurance: 10 000 cycles at 1600 A and 30 cycles at 50 kA, without maintenance; c preventive indications: load-shedding indication switch, long-time threshold overrun alarm, etc.; c easy access to the main contacts fitted with mechanical wear indicators. An optional function on the STR68 control unit is the remote indication of contact wear, thus making possible continuous monitoring of circuit breakers during their service life.

ease of installation
2500 A Masterpact circuit breaker

Masterpact is a complete and rationally designed range. c 10 ratings; c 4 breaking-capacity levels; c 6 control units; c a complete range of auxiliaries and accessories; c numerous versions (three and four-pole devices, fixed and drawout versions, etc.). Masterpact circuit breakers are easy to incorporate in switchboards. c a single frame size from 800 to 3200 A, thus making for standardised columns; c an upper safety clearance equal to zero due to the arc-chute cover, on both the fixed and drawout versions; c built-in measurement functions in the control units; c auxiliaries are the same for the entire range and may be easily implemented (only a screwdriver is required). Masterpact circuit breakers are easy to connect to the main distribution system. c all types of connections are available (horizontal and vertical terminals, front and mixed connections); c connections are possible with bars of any thickness; c connection to the input power source is possible on the upper or lower terminals of the circuit breakers. Due to their small size, Masterpact circuit breakers can replace most existing circuit breakers.

025179

operating safety
The insulating casing of Masterpact circuit breakers provides for: c user safety: v double insulation on the front face (class II), v auxiliary circuits in a compartment insulated from the power circuits; c switchboard safety when the circuit breaker is in the open position: v each pole is effectively isolated in its own housing, v limitation of external disturbances. Positive contact indication The position indicator cannot indicate open unless the poles are effectively separated by the required distance. The circuit breakers automatically open during racking in and out.

Top: front connection Bottom: rear vertical connection

reliability
c Masterpact circuit breakers comprise ten times fewer parts than traditional devices. They are easier to produce and more reliable. c the Masterpact circuit-breaker factory is certified ISO 9002; c the design of Masterpact circuit breakers is modular with delayed differentiation (highest possible number of common parts on all models). The result is shorter delivery times and enhanced reliability.

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BTP207E-1.020-contents 6 21/12/01, 9:38

Merlin Gerin

LV power air circuit breakers and switch-disconnectors

Masterpact 2/ functions and characteristics


page generales characteristics circuit breaker selection switch-disconnectors dimensions an weights control unit selection control unit accessories electrical auxiliaries mechanical accessories source changeover systems 0 0 0 0 0 0 0 0 0

BTP207E-2.001-content

21/12/01, 9:39

Masterpact: functions and characteristics

general characteristics

conformity with standards


E29049

MERLIN GERIN
masterpact M32 H2
Ui 1000V 50/60Hz Ue 380/440V 480/690V Icu 100kA Ics 100kA Icw 75kA 1s IEC 947-2
Standardised characteristics indicated on the rating plate: Ui: rated insulation voltage Ue: rated operational voltage Icu: ultimate breaking capacity, for various values of the rated operational voltage Ue Ics: service breaking capacity Icw: short-time withstand current : suitable for isolation

Masterpact circuit breakers comply with all the major international standards: c International standard IEC 947-2; c North American standards (please consult us): UL 489, ANSI C37-50, CSA C22-2, NEMA AB1 et SG3; c Japanese standards: JIS 160 and C 8372. They also comply with the following national standards: c France NF C 63-120; c Germany VDE 0660; c United Kingdom BS 4752; c Australia AS ; c Italy CEI. Masterpact circuit breakers comply with the specifications of the marine classification companies (Veritas, Lloyd's Register of Shipping, Det Norske Veritas, etc.).

IEC 947-2
This standard replaces IEC 157-1, applicable since 1973. The circuit breaker selection criteria are unchanged, but the new standard provides the user with a better guarantee concerning quality and performance. Circuit breakers are subjected to tests that are more representative of real operating conditions. IEC 947-2 also clarifies the notion of breaking capacity. c Icu : the ultimate breaking capacity, which must be greater than or equal to the 3-phase short-circuit current at the point of installation of the circuit breaker, a value unlikely to be reached under real conditions; c Ics : the service breaking capacity, generally expressed as a percentage of the ultimate breaking capacity (25, 50, 75 or 100 % of Icu). It corresponds to a shortcircuit current that is more likely to be reached under real conditions. The circuit breaker must continue to operate normally after having interrupted a current equal to Ics several times; c Icw : short-time withstand current for circuit breakers belonging to category B (category B refers to circuit breakers with time discrimination and category A to those without time discrimination). Furthermore, IEC 947-2 takes into account recent technological advances: c suitability for isolation recognised for circuit breakers having passed special electrical and mechanical tests; c industrial earth-fault circuit breakers covered by an appendix; c definition of tests designed to ensure coordination between two circuit breakers.

85kA 85kA

tropicalisation
As standard, Masterpact circuit breakers comply with NF C 63-100 standard level 2 conditions (95 % relative humidity at 45 C or 80 % at 55 C, hot and humid climate conditions). They also comply with the following standards: c IEC 68-2-30 damp heat; c IEC 68-2-2 dry heat; c IEC 68-2-11 salt spray; c IEC 68-2-1 low temperatures during storage. Corrosive atmospheres: Special grease or other surface coatings available (please consult us).

pollution degree
Masterpact circuit breakers are certified for operation in pollution degree IV environments as defined by IEC standard 947 (industrial environments).

8
BTP207E-2.020-gen. charact.. 8 21/12/01, 9:40

Merlin Gerin

035932RC

maximum dependability
All Masterpact circuit breakers are also disconnectors (suitable for isolation) as specified by IEC 947-2. They bear the corresponding symbol on the front cover:
E18569

positive contact indication


All Masterpact circuit breakers offer positive contact indication. The toggle position rigorously reflects the position of the main contacts. It can indicate the "OFF" position only if the contacts are effectively open and a suitable distance apart.

This characteristic considerably increases the dependability of the circuit breaker. The conditions specified by IEC 947-2 for this function are: c positive contact indication; c impulse withstand: 8 kV at sea level; c very low leakage current, checked on new circuit breakers and on circuit breakers subjected to tests representative of the end of service life. Moreover Masterpact circuit breakers have a double-insulation front face (i.e. a class II device) allowing control from the outside.

installation
Masterpact circuit breakers may be installed on horizontal metal surfaces or on rails. They are secured by four points accessible at the bottom of the chassis (drawout versions) or on either side of the circuit breaker (fixed versions). A single door cut-out is required for the entire range and provides access to Masterpact controls (see the description on page 2). .

degree of protection
(as defined by IEC 529)
E28757

circuit breaker installed free standing

IP 30-5

circuit breaker installed in a cabinet with access to controls through a door cut-out

E28763

E28758

IP 40-5

circuit breaker installed in a cabinet behind a door with a cut-out fitted with a sealed, transparent cover

IP 54-9

Merlin Gerin

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BTP207E-2.020-gen. charact..

Masterpact: functions and characteristics

circuit breaker selection

035928

Masterpact circuit breakers


number of poles

electrical characteristics as per IEC 947-2 and EN 60947-2


rated current (A) rating of 4th pole (A) rated insulation voltage (V) rated impulse withstand voltage (V) rated operational voltage (V) In Ui Uimp Ue Icu 40 C

AC 50/60 Hz AC 50/60 Hz 220/415 V 440 V 500/690 V 0.5 s 1s 3s 220/415 V 440 V 500/690 V

type of circuit breaker


ultimate breaking capacity (1) (kA rms)
Masterpact M16 H1

service breaking capacity short-time withstand current (kA rms) making capacity (kA peak)

Ics Icw

(% Icu) AC 50/60 Hz

Icm

AC 50/60 Hz

electrodynamic withstand (kA peak) utilisation category suitability for isolation break time closing time endurance (C-O cycles) x 1000

mechanical electrical

with maintenance no maintenance no maintenance

motor control (AC3-947-4) (2) breaking capacity (kA)

440 V - In 690 V - In 690 V 480 V 600 V

electrical characteristics as per standard Nema AB1 protection (see following pages)
sensor ratings (A) (see page 12) control unit protection type instantaneous distribution selective universal STR 18 M STR 28 D STR 38 S STR 58 U STR 68 U

installation and connections


connection version drawout fixed

indication and measurement auxiliaries


auxiliary switches electronic trip unit related functions

control auxiliaries
auxiliary releases (MN, MNR, MX, XF) motor mechanism (MCH) operation counter (CDM)

installation and connection accessories


locking by padlock or keylock/mismatch protection safety shutters (VO) interphase barriers (EIP) partitioning fixture (AC) arc-chute cover (CC) terminal-block cover (CB) door frame (CDP) transparent cover (CCP)
Merlin Gerin

(1) Defined for a power factor of 0.25 if 20 < kA rms 50 or 0.20 of kA rms > 50. (2) Closing at 6 x Ie and opening at 0.17 x Un. (3) For control unit STR 68 U, the minimum rating In is 400 A.

6
BTP207E-2.060-M08...16 6 21/12/01, 9:41

M08
3, 4 800 800 1000 8000 690

M10
3, 4 1000 1000 1000 8000 690

M12
3, 4 1250 1250 1000 8000 690

M16
3, 4 1600 1600 1000 8000 690

N1

H1

H2

L1

N1

H1

H2

L1

N1
40 40 40 100 % 40 30 22 84 84 84 84 B c

H1
65 65 65 100 % 65 50 32 143 143 143 143 B

H2
100 100 85 100 % 65 50 32 220 220 187 143 B

L1
130 110 65 100 % 12 12 12 286 242 143 24 B

N1
40 40 40 100 % 40 40 22 84 84 84 84 B c

H1
65 65 65 100 % 65 50 32 143 143 143 143 B

H2
100 100 85 100 % 65 50 32 220 220 187 143 B

L1
130 110 65 100 % 17 17 12 286 242 143 34 B

40 65 100 130 40 65 100 130 40 65 100 110 40 65 100 110 40 65 85 65 40 65 85 65 100 % 100 % 100 % 100 % 100 % 100 % 100 % 100 % 40 65 65 12 40 65 65 12 30 50 50 12 30 50 50 12 22 32 32 12 22 32 32 12 84 143 220 286 84 143 220 286 84 143 220 242 84 143 220 242 84 143 187 143 84 143 187 143 84 143 143 24 84 143 143 24 B B B B B B B B c c 25 to 30 ms without intentional time delay and 9 ms for type L1 70 ms 20 20 20 20 20 20 20 20 10 10 10 10 10 10 10 10 10 10 10 3 10 10 10 2.7 10 10 10 3 10 10 10 2.7 10 10 10 10 10 10 40 40 65 65 100 65 40 40 65 65 100 65 -

20 10 10 10 10 40 40

20 10 10 10 10 65 65

20 10 10 10 10 100 65

15 10 2.5 2.5 -

20 10 10 10 10 40 40

20 10 10 10 10 65 65

20 10 10 10 10 100 65

15 10 2.2 2.2 -

200 to 800 (3) c c c c c c c c c c

c c c c c

c c c

200 to 1000 (3) c c c c c c c c c c

c c c c c

c c c

200 to 1250 (3) c c c c c c c c c c

c c c c c

c c c

200 to 1600 (3) c c c c c c c c c c

c c c c c

c c c

front and rear connections c c c c c c c c c c c c c c c


Merlin Gerin

c c c c c c c c c c c c c c c

c c c c c c c c c c c c c c c

c c c c c c c c c c c c c c c
7

BTP207E-2.060-M08...16

21/12/01, 9:41

Masterpact: functions and characteristics

circuit breaker selection (cont.)

036635

Masterpact circuit breakers


number of poles

electrical characteristics as per IEC 947-2 and EN 60947-2


rated current (A) rating of 4th pole (A) rated insulation voltage (V) rated impulse withstand voltage (V) rated operational voltage (V) In Ui Uimp Ue Icu 40 C

AC 50/60 Hz AC 50/60 Hz 220/415 V 440 V 500/690 V 0.5 s 1s 3s 220/415 V 440 V 500/690 V

type of circuit breaker


Masterpact M50 H1

ultimate breaking capacity (1) (kA rms) service breaking capacity short-time withstand current (kA rms) making capacity (kA peak)

Ics Icw

(% Icu) AC 50/60 Hz

Icm

AC 50/60 Hz

electrodynamic withstand (kA peak) utilisation category suitability for isolation break time closing time endurance (C-O cycles) x 1000

mechanical electrical

with maintenance no maintenance no maintenance

motor control (AC3-947-4) (2) breaking capacity (kA)

440 V - In 690 V - In 690 V 480 V 600 V

electrical characteristics as per standard Nema AB1 protection (see following pages)
sensor ratings (A) (see page 12) control unit protection type instantaneous distribution selective universal STR 18 M STR 28 D STR 38 S STR 58 U STR 68 U

installation and connections


connection version drawout fixed

indication and measurement auxiliaries


auxiliary switches electronic trip unit related functions

control auxiliaries
auxiliary releases (MN, MNR, MX, XF) motor mechanism (MCH) operation counter (CDM)

installation and connection accessories


locking by padlock or keylock/mismatch protection safety shutters (VO) interphase barriers (EIP) partitioning fixture (AC) arc-chute cover (CC) terminal-block cover (CB) door frame (CDP) transparent cover (CCP)
Merlin Gerin

(1) Defined for a power factor of 0.25 if 20 < kA rms 50 or 0.20 of kA rms > 50. (2) Closing at 6 x Ie and opening at 0.17 x Un. (3) For control unit STR 68 U, the minimum rating In is 400 A. (4) 83% if Ue i 440 V. (5) Consult us for full rated neutral.

8
BTP207E-2.070-M20...63 8 21/12/01, 9:42

M20
3, 4 2000 2000 1000 8000 690

M25
3, 4 2500 2500 1000 8000 690

M32
3, 4 3200 3200 1000 8000 690

M40
3, 4 4000 4000 1000 8000 690

M50
3, 4 5000 2500 (5) 1000 8000 690

M63
3, 4 6300 3200 1000 8000 690

N1

H1

H2

L1

N1

H1

H2

L1

H1

H2
100 100 85 100 % 75 75 75 220 220 187 165 B

H1
75 75 75 100 % 75 75 75 165 165 165 165 B c 80 ms 10 5 3 2.5 2.5 75 75

H2
100 100 85 100 % 75 75 75 220 220 187 165 B

H1
100 100 85 100 % 100 100 100 220 220 187 220 B c

H2
150 150 85 100 % (4) 100 100 100 330 330 187 220 B

H1
100 100 85 100 % 100 100 100 220 220 187 220 B c

H2
150 150 85 100 % (4) 100 100 100 330 330 187 220 B

55 75 100 130 55 75 100 130 75 55 75 100 110 55 75 100 110 75 55 75 85 65 55 75 85 65 75 100 % 100 % 100 % 100 % 100 % 100 % 100 % 100 % 100 % 55 75 75 17 55 75 75 17 75 55 75 75 17 55 75 75 17 75 50 57 57 17 50 75 75 17 75 121 165 220 286 121 165 220 286 165 121 165 220 242 121 165 220 242 165 121 165 187 143 121 165 187 143 165 121 165 165 34 121 165 165 34 165 B B B B B B B B B c c c 25 to 30 ms without intentional time delay and 9 ms for type L1 70 ms 15 15 15 15 15 15 15 15 15 10 10 10 10 10 10 10 10 10 9 9 9 2 8 8 8 1.8 4 7 7 7 2 6 6 6 1.8 2.6 7 7 7 6 6 6 2.6 55 55 75 75 100 75 55 55 75 75 100 75 75 75

15 10 4 2.6 2.6 100 75

10 5 3 2.5 2.5 100 75

10 5 3 2.5 2.5 100 100

10 5 3 2.5 2.5 125 100

10 5 2 1.5 1.5 100 100

10 5 2 1.5 1.5 150 100

200 to 2000 (3) c c c c c c c c c c c c c c c

c c c

300 to 2500 (3) c c c c c c c c c c c c c c c

c c c

600 to 3200 c c c c c c c c c c

2000 to 4000 c c c c c c c c c c rear connections c c c c c c c c c c (3P only) c c c c c

2000 to 5000 c c c c c c c c c c

2000 to 6300 c c c c c c c c c c

front and rear connections c c c c c c c c c c c c c c c


Merlin Gerin

c c c c c c c c c c c c c c c

c c c c c c c c c c c c c c c

c c (3P only) c c c c c c c c c c c c

c c c c c c c c c c c c
9

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Masterpact: functions and characteristics

circuit breaker selection (cont.) Masterpact 1000 V AC


052380

Masterpact 1000 V AC circuit breakers


number of poles

electrical characteristics as per IEC 947-2 and EN 60947-2


rated current (A) rating of 4th pole (A) rated insulation voltage (V) rated impulse withstand voltage (V) rated operational voltage (V) In Ui Uimp Ue Icu 40 C

AC 50/60 Hz AC 50/60 Hz 220/415 V 440 V 500/690 V 1000 V 0.5 s 1s 3s 220/415 V 440 V 500/690 V 1000 V

type of circuit breaker


Masterpact M20 H1 1000 V

ultimate breaking capacity (1) (kA rms)

service breaking capacity short-time withstand current (kA rms) making capacity (kA peak)

Ics Icw

(% Icu) AC 50/60 Hz

Icm

AC 50/60 Hz

electrodynamic withstand (kA peak) utilisation category suitability for isolation break time closing time endurance (C-O cycles) x 1000

mechanical electrical

with maintenance no maintenance no maintenance

motor control (AC3-947-4) (2)

440 V - In 690 V - In 690 V

protection (see following pages)


sensor ratings (A) (see page 12) control unit protection type instantaneous distribution selective universal STR 18 M STR 28 D STR 38 S STR 58 U STR 68 U

installation and connections


connection version drawout fixed

indication and measurement auxiliaries


auxiliary switches electronic trip unit related functions

control auxiliaries
auxiliary releases (MN, MNR, MX, XF) motor mechanism (MCH) operation counter (CDM)

installation and connection accessories


locking by padlock or keylock/mismatch protection safety shutters (VO) interphase barriers (EIP) partitioning fixture (AC) arc-chute cover (CC) (as standard on the 1000 V version) terminal-block cover (CB) door frame (CDP) transparent cover (CCP)

(1) Defined for a power factor of 0.25 if 20 < kA rms 50 or 0.20 of kA rms > 50. (2) Closing at 6 x Ie and opening at 0.17 x Un. (3) For control unit STR 68 U, the minimum rating In is 400 A.

10
BTP207E-2.080-M08...32 10 21/12/01, 9:42

Merlin Gerin

M08
3, 4 800 800 1000 8000 1000

M10
3, 4 1000 1000 1000 8000 1000

M12
3, 4 1250 1250 1000 8000 1000

M16
3, 4 1600 1600 1000 8000 1000

M20
3, 4 2000 2000 1000 8000 1000

M25
3, 4 2500 2500 1000 8000 1000

M32
3, 4 3200 3200 1000 8000 1000

H1

H1

H1

H1

H1
75 75 75 45 100 % 45 45 45 95 165 165 165 165 B c

H1
75 75 75 45 100 % 45 45 45 95 165 165 165 165 B c

H1
75 75 75 45 100 % 45 45 45 95 165 165 165 165 B c

65 65 65 65 65 65 65 65 65 65 65 65 45 45 45 45 100 % 100 % 100 % 100 % 45 45 45 45 45 45 45 45 32 32 32 32 95 95 95 95 143 143 143 143 143 143 143 143 143 143 143 143 143 143 143 143 B B B B c c c c 25 to 30 ms without intentional time delay and 9 ms for type L1 70 ms 20 20 20 20 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 200 to 800 (3) c c c c c 200 to 1000 (3) c c c c c 200 to 1250 (3) c c c c c 200 to 1600 (3) c c c c c

15 10 9 7 7 200 to 2000 (3) c c c c c

15 10 8 6 6 300 to 2500 (3) c c c c c

15 10 4 2.6 2.6 600 to 3200 c c c c c

rear connections only / supply by upstream terminals mandatory c c c c

c c c c c c c c c c c c c

c c c c c c c c c c c c c

c c c c c c c c c c c c c

c c c c c c c c c c c c c

c c c c c c c c c c c c c

c c c c c c c c c c c c c

c c c c c c c c c c c c c

Merlin Gerin

11

BTP207E-2.080-M08...32

11

21/12/01, 9:42

Masterpact: functions and characteristics

switch-disconnectors

052384

Masterpact switch-disconnectors
number of poles

electrical characteristics as per IEC 947-2 and EN 60947-2


rated current (A) rating of 4th pole (A) rated insulation voltage (V) rated impulse withstand voltage (V) rated operational voltage (V) short-time withstand current (kA rms)
Masterpact M10 NI

In Ui Uimp Ue Icw

40 C

AC 50/60 Hz AC 50/60 Hz 0.5 s 1s 3s 440 V 500/690 V

type of switch-disconnector

making capacity (kA peak) electrodynamic withstand (kA peak) suitability for isolation closing time endurance (C-O cycles) x 1000

Icm

AC 50/60 Hz

mechanical electrical

with maintenance no maintenance no maintenance

motor control (AC3-947-4) (1)

440 V - In 690 V - In 690 V

protection
STR 08 dummy unit (no protection) STR 18I (protection against short-circuits when closing)

installation and connections


connection version drawout fixed

indication and measurement auxiliaries


auxiliary switches

control auxiliaries
auxiliary releases (MN, MNR, MX, XF) motor mechanism (MCH) operation counter (CDM)

installation and connection accessories


locking by padlock or keylock/mismatch protection safety shutters (VO) interphase barriers (EIP) partitioning fixture (AC) arc-chute cover (CC) terminal-block cover (CB) door frame (CDP) transparent cover (CCP)

(1) Closing at 6 x Ie and opening at 0.17 x Un.

12
BTP207E-2.082-inter M08 12 21/12/01, 9:42

Merlin Gerin

M08
3, 4 800 800 1000 8000 690

M10
3, 4 1000 1000 1000 8000 690

M12
3, 4 1250 1250 1000 8000 690

M16
3, 4 1600 1600 1000 8000 690

NI
40 30 22 84 84 84 c 70 ms 20 10 10 10 10 c

HI
65 50 32 105 105 143

HF
65 50 32 143 143 143

NI
40 30 22 84 84 84 c 20 10 10 10 10 c

HI
65 50 32 105 105 143

HF
65 50 32 143 143 143

NI
40 30 22 84 84 84 c 20 10 10 10 10 c

HI
65 50 32 105 105 143

HF
65 50 32 143 143 143

NI
40 30 22 84 84 84 c 20 10 10 10 10 c

HI
65 50 32 105 105 143

HF
65 50 32 143 143 143

20 10 10 10 10 c

20 10 10 10 10

20 10 10 10 10 c

20 10 10 10 10

20 10 10 10 10 c

20 10 10 10 10

20 10 10 10 10 c

20 10 10 10 10

c front and rear connections c c c c c c c c c c c c c c

c c c c c c c c c c c c c c

c c c c c c c c c c c c c c

c c c c c c c c c c c c c c

Merlin Gerin

13

BTP207E-2.082-inter M08

13

21/12/01, 9:42

Masterpact: functions and characteristics

switch-disconnectors (cont.)

052388

Masterpact switch-disconnectors
number of poles

electrical characteristics as per IEC 947-2 and EN 60947-2


rated current (A) rating of 4th pole (A) rated insulation voltage (V) rated impulse withstand voltage (V) rated operational voltage (V)
Masterpact M50 HI

In Ui Uimp Ue Icw

40 C

AC 50/60 Hz AC 50/60 Hz 0.5 s 1s 3s 440 V 500/690 V

type of switch-disconnector
short-time withstand current (kA rms) making capacity (kA peak) electrodynamic withstand (kA peak) suitability for isolation closing time endurance (C-O cycles) x 1000

Icm

AC 50/60 Hz

mechanical electrical

with maintenance no maintenance no maintenance

motor control (AC3-947-4) (1)

440 V - In 690 V - In 690 V

protection
STR 08 dummy unit (no protection) STR 18 I (protection against short-circuits when closing)

installation and connections


connection version drawout fixed

indication and measurement auxiliaries


auxiliary switches

control auxiliaries
auxiliary releases (MN, MNR, MX, XF) motor mechanism (MCH) operation counter (CDM)

installation and connection accessories


locking by padlock or keylock/mismatch protection safety shutters (VO) interphase barriers (EIP) partitioning fixture (AC) arc-chute cover (CC) terminal-block cover (CB) door frame (CDP) transparent cover (CCP)

(1) Closing at 6 x Ie and opening at 0.17 x Un.

12
BTP207E-2.084-inter M20 12 21/12/01, 9:43

Merlin Gerin

M20
3, 4 2000 2000 1000 8000 690

M25
3, 4 2500 2500 1000 8000 690

M32
3, 4 3200 3200 1000 8000 690

M40
3, 4 4000 4000 1000 8000 690

M50
3, 4 5000 2500 1000 8000 690

M63
3, 4 6300 3200 1000 8000 690

NI
55 55 50 84 84 121 c 70 ms 15 10 9 7 7 c

HI
75 75 57 105 105 165

HF
75 75 57 165 165 165

NI
55 55 50 84 84 121 c 15 10 8 6 6 c

HI
75 75 75 105 105 165

HF
75 75 75 165 165 165

HI
75 75 75 105 105 165 c 15 10 4 2.6 2.6 c

HF
75 75 75 165 165 165

HI
75 75 75 105 105 165 c 80 ms 10 5 3 2.5 2.5 c

HF
75 75 75 165 165 165

HI
100 100 100 187 187 220 c 10 5 3 2.5 2.5 c

HF
100 100 100 220 220 220

HI
100 100 100 187 187 220 c 10 5 2 1.5 1.5 c

HF
100 100 100 220 220 220

15 10 9 7 7 c

15 10 9 7 7

15 10 8 6 6 c

15 10 8 6 6

15 10 4 2.6 2.6

10 5 3 2.5 2.5

10 5 3 2.5 2.5

10 5 2 1.5 1.5

c front and rear connections c c c c c c c c c c c c c c

c rear connections c c c c c c c c c (3P only) c c c c c

c c c c c c c c c c c c c c

c c c c c c c c c c c c c c

c c (3P only) c c c c c c c c c c c

c c c c c c c c c c c

Merlin Gerin

13

BTP207E-2.084-inter M20

13

21/12/01, 9:43

Masterpact: functions and characteristics

dimensions and weights

Masterpact circuit breakers and switch-disconnectors type dimensions and weights


dimensions W x H x D (mm) drawout fixed maximum weight (kg) drawout fixed 3P 4P 3P 4P 3P 4P 3P 4P

Masterpact circuit breakers and switch-disconnectors type dimensions and weights


dimensions W x H x D (mm) drawout fixed maximum weight (kg) drawout fixed 3P 4P 3P 4P 3P 4P 3P 4P

Masterpact 1000 V circuit breakers type dimensions and weights


dimensions W x H x D (mm) maximum weight (kg) drawout drawout 3P 4P 3P 4P

sensor selection
In (A) Ir threshold settings (A) In (A) Ir threshold settings (A) 200 80 to 200 1250 500 to 1250 250 100 to 250 1600 640 to 1600 320 125 to 320 2000 800 to 2000 400 160 to 400 2500 1000 to 2500 500 200 to 500 3000 1200 to 3000 600 240 to 600 3200 1280 to 3200 630 250 to 630 4000 1600 to 4000 800 320 to 800 5000 2000 to 5000 1000 400 to 1000 6000 2400 to 6000 1200 480 to 1200 6300 2500 to 6300

The table above indicates: c all the available sensor ratings In; c the limits of the long time Ir settings.

12
BTP207E-2.090-M08...63 12 21/12/01, 9:47

Merlin Gerin

M08
N1/H1/H2/L1 NI/HI/HF
435 x 439 x 367 550 x 439 x 367 422 x 356 x 290 537 x 356 x 290 65 80 43 54

M10
N1/H1/H2/L1 NI/HI/HF
435 x 439 x 367 550 x 439 x 367 422 x 356 x 290 537 x 356 x 290 65 80 43 54

M12
N1/H1/H2/L1 NI/HI/HF
435 x 439 x 367 550 x 439 x 367 422 x 356 x 290 537 x 356 x 290 65 80 43 54

M16
N1/H1/H2 L1 NI/HI/HF
435 x 439 x 367 550 x 439 x 367 422 x 356 x 290 537 x 356 x 290 69 82 85 102 46 55 58 69

M20
N1/H1/H2 L1 NI/HI/HF
435 x 439 x 367 550 x 439 x 367 422 x 356 x 290 537 x 356 x 290 82 130 102 150 55 80 69 90

M25
N1/H1/H2 L1 NI/HI/HF
435 x 439 x 367 550 x 439 x 367 422 x 356 x 290 537 x 356 x 290 82 130 102 150 55 80 69 90

M32
H1/H2 HI/HF
435 x 439 x 367 550 x 439 x 367 422 x 356 x 290 537 x 356 x 290 130 150 80 90

M40
H1/H2 HI/HF
550 x 439 x 367 815 x 484 x 367 537 x 356 x 290 801 x 356 x 290 150 200 90 110

M50
H1/H2 HI/HF
815 x 484 x 367 1045 x 484 x 367 802 x 356 x 290 215 230 110

M63
H1/H2 HI/HF
1045 x 484 x 367 1045 x 484 x 367

245 265

M08
H1
435 x 439 x 367 550 x 439 x 367 65 80

M10
H1
435 x 439 x 367 550 x 439 x 367 65 80

M12
H1
435 x 439 x 367 550 x 439 x 367 65 80

M16
H1
435 x 439 x 367 550 x 439 x 367 69 85

M20
H1
435 x 439 x 367 550 x 439 x 367 82 102

M25
H1
435 x 439 x 367 550 x 439 x 367 82 102

M32
H1
435 x 439 x 367 550 x 439 x 367 130 150

Merlin Gerin

13

BTP207E-2.090-M08...63

13

21/12/01, 9:47

Masterpact: functions and characteristics

control unit selection

Masterpact M08 to M63 circuit breakers are equipped with microprocessor-based electronic control units. All the protection functions are powered by the AC system and no auxiliary power supply is required. The same is true for most of the complementary functions. Each control unit of the Masterpact range corresponds to a certain type of application (instantaneous, distribution, selective, universal). All the STR control units measure the true rms value of the current and are therefore not affected by harmonics that may be present on the system.
E31218

current settings (A)


80 160 400 1250 1600 2000 2500 3200 4000 5000 6300

STR 18 M STR 28 D STR 38 S STR 58 U STR 68 U

instantaneous protection distribution protection selective protection universal protection

STR 18 M
E30703 E31219

protection
t
Key:

push to reset

reset button: pops out when the circuit breaker has tripped on a fault and must be pressed (reset) before the circuit breaker can be closed again. maximum protection rating. instantaneous pick-up. test connector. holes for sealable cover plate screws.

2 3 4 5
STR 18 M

2 5
0
I

other functions
c fault indication.
I 12 14
8 4 2 xIn 19 22 max

+ test

4 5

14
BTP207E-2.110-unit cont. 14 21/12/01, 9:47

Merlin Gerin

STR 28 D
E30704 E31220

protection
t
Key:

push to reset

reset button: pops out when the circuit breaker has tripped on a fault and must be pressed (reset) before the circuit breaker can be closed again. ammeter digital display. bar graph indicating load level (% Ir). maximum protection rating.

2
I1 90% I2 I3
I

2 3 4

3
STR 28 D
50%

5-6 long-time current setting as a function of: Io x Ir x In. 7 instantaneous pick-up.

4 11
Io 0.63 Ir 0.8 1 xIn Im 3 .88 .85 .8 xIo 1 .9 .92 .95 .98

7
0
Ir I

8 9

overcurrent indicator LED. noted settings.

20%

5 8
90 %Ir 105

10 test connector. 11 holes for sealable cover plate screws.

0.5

6 7

other functions
c c c c fault indication; indication of LT overrun; ammeter; self-monitoring (internal overheating).

4 5 6 2 8 1.5 xIr 10

Ir :

Ir

Im :

Im

i
+

test

10 11

STR 38 S
E31221 E33950

protection
t
I2t ON

Key: 1

push to reset

7
I2t OFF

reset button: pops out when the circuit breaker has tripped on a fault and must be pressed (reset) before the circuit breaker can be closed again. ammeter digital display. bar graph indicating load level (% Ir). maximum protection rating. overcurrent indicator LED.

2
I1 90% I2 I3
I

3 4

3
STR 38 S
50%

12 13
4

8 9 11

6-7 long-time current setting as a function of: Io x Ir x In. 8 short-time pick-up. 9 short-time delay. 10 noted settings. 11 instantaneous pick-up. 12 earth fault pick-up. 13 earth fault delay. 14 LEDs indicating tripping on long-time, short-time or earth fault. 15 test connector. 16 holes for sealable cover plate screws. 17 battery supplying backup power for fault indication. 18 fault indication reset and/or battery test. 19 re-indication of last fault.

20% Io 0.63 %Ir 105 0.5 xIn Im 3 1 Ir 0.8 .88 .85 .8 1 xIo tm 6 8 10 xIr t
Ir fault
Ir : Im :

16
.9 .92 .95 .98

5 6 8

90

Ir

Im

other functions
.4 .3 .2

4 5

.3 .2

2 1.5 I

.1 0 .1 on I2t off

9 11 12 13 15

10
Ih fault

tr

14 16
F

th

max. off xIn th : Ih T th 500 600 .4 .4 Im fault 400 tm 800 .3 .3 I 320 1000 .2 .2 .1 250 1200 .1 i A on I2t off overcurrent
+

c c c c c

fault indication; indication of LT overrun; ammeter; self-monitoring (internal overheating); indication of type of fault (F).

test ground test


+

17 18

19

Merlin Gerin

15

BTP207E-2.110-unit cont.

15

21/12/01, 9:47

Masterpact: functions and characteristics

control unit selection (cont.)

STR 58 U
E31222 E30705

protection
V

1
push to reset reset V

t
I2t ON

Key: 1

I+T L+I L+I+T L+T T L off I

8
I2t OFF

9
3
I1 90% I2 I3
I

4
STR 58 U
50%

14
5 21
20%

10 11 13

15

6 7 12 10 16
t

90

105

19 21 24
F

120 240 .9 .92 .95 60 480 .98 30 1 15 .8 xIn at 1.5Ir xIo Max. Im tm 4 5 .4 .3 tr 3 .3 6 .2 2 .2 norm 8 .1 0 1.5 10 .1 on I2t off xIr I 12 14 Ir : 8 19 Ir fault 4 22 Im : 2 off tr x In th : Ih 1200A Max th T Ih 500 600 .4 .4 fault Im fault 400 800 .3 .3 tm th 320 1000 .2 .2 I .1 250 1200 .1 i A on I2t off overcurrent Ic1 Ic2 R + .9 .93 .8 .85 test .86 .95 .7 .9 .85 + .98 .6 .95 ground 1 8 1 .5 xIr xIr 0.8 1 %Ir .88 0.5 .85 test

Io 0.63

Ir

tr

8 9 11 13 14 15 17 18 20 22
0
Ir Im I

other functions
c c c c c c fault indication; indication of LT overrun; ammeter; self-monitoring (internal overheating); fault type indication (F); segregated alarm switch for selected fault type (V); c zone selective interlocking (Z); c load monitoring (R); c communication (COM).

23

reset button: pops out when the circuit breaker has tripped on a fault and must be pressed (reset) before the circuit breaker can be closed again. 2 selection of fault type for segregated alarm: Ir and/or Im and/or Ih L: long-time fault (Ir) I: short-time fault (Im/l) T: earth fault (Ih) 3 ammeter digital display. 4 bar graph indicating load level (% Ir). 5 maximum protection rating. 6 overcurrent indicator LED. 7-8 long-time current setting as a function of: Io x Ir x In. 9 long-time trip delay 10 short-time pick-up. 11 short-time delay. 12 adjustment of thermal memory after tripping. 13 instantaneous pick-up. 14 earth fault pick-up. 15 earth fault delay. 16 noted settings. 17-18 load monitoring settings. 19 test connector. 20 battery supplying backup power for fault indication. 21 holes for sealable cover plate screws. 22 fault indication reset and/or battery test. 23 re-indication of last fault. 24 LEDs indicating tripping on long-time, short-time or earth fault.

STR 68 U
E33949 E31223

protection
reset

1 2

t
LT setting (Ir)

I2t ON

Key: 1 reset button: pops out when the circuit breaker has tripped on a fault and must be pressed (reset) before the circuit breaker can be closed again. 2 selection of displayed value (voltage, power, energy, power factor, frequency). 3 display of current or interrupted current (when flashing). 4 local fault indication and indication reset. 5 selection and indication of protection parameter to be set. 6 selection and indication of load monitoring parameters. 7 adjustment and saving of parameter settings. 8 holes for sealable cover plate screws. 9 test connector. 10 test. 11 maintenance indicator.

V N 1 2 3 Hz Cos kW MWh

I2t OFF

LT time delay (tr)

STR 68 U

earth fault pick-up (Ih)


685812 A KA S test 1 2 3 max

ST pick-up (Im) ST time delay (tm) instantaneous pick-up (I)

earth fault time delay (th)

Ir

Im

other functions
fault s

tr

tm th Ih Ir Im I A

c c c c c c c

5 6

11 10
trip

1 load monitoring

%
maintenance

fault indications and memorisation; maintenance indicator; ammeter; integrated test; power measurement; load monitoring (R); self-monitoring (internal overheating, malfunction of the microprocessor); c zone selective interlocking for earth faults.

no trip test MEM

+
24 V DC

7 9 8

adjustments

16
BTP207E-2.120-unit cont. 16 21/12/01, 9:50

Merlin Gerin

options for STR control units


zone selective interlocking (Z)
A number of circuit breakers are interconnected one after another by a pilotwire. In the event of a short-time or earth fault, the control unit applies the set time delay only if it receives a signal from a downstream circuit breaker. If not, it trips instantaneously (tripping time as 0.1 shorttime setting). In this way, the fault is cleared rapidly by the nearest circuit breaker. The thermal stresses in the installation are minimised while maintaining time discrimination throughout the entire installation. Opto-electronic outputs The use of opto-transistors ensures total isolation between the internal circuits of the control unit and the circuits wired by the user.

"earth fault" protection (T or W)

E31225

I2t ON

I2t OFF

Ih Th

This earth fault protection is designed to protect the installation against the risks of fire due to high earth faults (not to be confused with schemes designed for the protection of persons against electrical shock). Two types of earth protection are available for Masterpact: c residual current type (T): the control unit calculates the vector sum of the phase and neutral (if distributed) currents; c source ground return type (W): the control unit acts directly on the signal received from an external current transformer installed on the source earthing circuit.

0
earth fault curves for the STR 58

E26037

load monitoring (R)

Ic2 Ic1

Remote indication of threshold overrun for load-shedding or load-reconnection purposes.

0
load monitoring curves for the STR 58

communication: STR 58 U transmission: STR 68 U

Transmission of the control unit settings, circuit breaker position and current, voltage and power measurements.

Other information that can be transmitted includes the value of the interrupted current, the state of the thermal memory and the maintenance indications c indication of type of fault (F); c segregated alarm switch for selected fault type (V), wired in parallel with the opening button (MX), it disables circuit breaker closing for the selected type of fault.

indication and measurement

c ammeter (I): a digital display continuously indicates the current of the phase with the greatest load (Imax). By pressing a scroll button, it is also possible to display successively the readings of I1, I2, I3, Ineutral and Ih. In addition, three bargraphs provide an immediate visual indication of the load on each of the three phases.

Merlin Gerin

17

BTP207E-2.120-unit cont.

17

21/12/01, 9:50

Masterpact: functions and characteristics

control unit selection (cont.) STR 18 M to STR 58 U


048449

control unit
type of circuit breaker

basic protection
long time protection LT current setting (Ir) as a function of Io and Ir settings tripping between 1.05 and 1.20 x Ir time delay (tr) accuracy: + 0 - 20 % Io = In x ... Ir = Io x ... tr at 1.5 Ir (s) tr at 6 Ir (s) tr at 7.2 Ir (s) Im = Ir x ... tm setting with I2t OFF tm setting with I2t ON max. overcurrent time before tripping (ms) max. break time (ms)

short-time protection ST pick-up (Im) adjustable by Im setting time delay (tm)

STR 58 U

instantaneous protection I pick-up setting setting range accuracy OFF switch on front face

basic functions
fault indication for tripping on a fault for LT setting overrun indicator button on front face fault trip alarm contact (SDE) LED (lights up at 0.9 Ir and flashes at 1.05 Ir) LT overrun alarm contact (optional) self-powered internal overheating

self-monitoring

optional functions
ammeter (I) display between 0.2 and 1.20 In current readings with an accuracy of 1.5 % (1) (3) bargraph indication of current levels with a resolution of 10 % self-powered earth fault protection: residual current (T) or source ground return (W) type on request pick-up adjustable by Ih setting Ih = In x ... time delay (th) th setting with I2t ON and I2t OFF max. overcurrent time before tripping (ms) max. break time (ms) indication of type of fault (F) (LT - CT/Inst. - Earth) by LEDs on front face power supply with battery module with external power supply by AD module segregated alarm switch for selected fault type (V) (LT - CT/Inst. - Earth) output via relay contact power supply by AD module zone selective interlocking (Z) by opto-electronic contact on ST and earth (T/W) fault load monitoring (R) adjustment of load limit thresholds by Ic1 and Ic2 settings Ic1 = Ir x ... / Ic2 = Ir x ... time delay tr1 at 1.5 Ic1 time delay tr2 at 1.5 Ic2 output via opto-electronic contact 0.1 A / 240 V time delay for load reconnection communication (COM) 2 outputs for data transmission to Dialpact module transmitted values all control unit settings alarms: Ir warning, fault type, self-monitoring load monitoring thresholds current values I1, I2, I3, IN power supply by AD module
Merlin Gerin

(1) Plus the uncertainty of the built-in transformers: 3 %. (2) Max = In x ... 630 A 800 - 1000 A 1200 - 1600 A 2000 A 2500 A 3000 - 3200 A 4000 - 6300 A N1/H1 22 22 22 17 12 10 8 H2 28 28 24 20 14 12 10 L1 14 10 8 6 6

(3) Continuous display for the phase with the greatest load. (4) 0.2 x In to 1200 A without external power supply or 0.1 x In with external power supply. (5) Accuracy with respect to the long time LT protection. (6) Resettable maximum ammeter.

18
BTP207E-2.130-STR1858 18 21/12/01, 9:51

STR 18 M
N1, H1, H2

STR 28 D
N1, H1, H2 c 0.5 to 1 (4 settings) 0.8 to 1 (8 settings) fixed 120 7.5 5.2

STR 38 S
N1, H1, H2, L1 c 0.5 to 1 (4 settings) 0.8 to 1 (8 settings) fixed 120 7.5 5.2 c 1.5 to 10 15 % 0 0.1 0.2 0.3 0.1 0.2 0.3 0 80 140 230 80 140 230 350 c I = In x ... fixed at high set (Max) (2) 20 % on types N1 and H1

STR 58 U
N1, H1, H2, L1 c 0.5 to 1 (4 settings) 0.8 to 1 (8 settings) adjustable 15 30 60 120 0.94 1.88 3.75 7.50 0.65 1.30 2.60 5.20 c 1.5 to 10 15 % 0 0.1 0.2 0.3 0.1 0.2 0.3 0 80 140 230 80 140 230 350 c I = In x ... 2 x In to Max (2) 15 % on types N1 and H1

240 15 10

480 30 21

0.4 350 500

0.4 350 500

c Im = In x ... 2 x In to Max (2) 15 % on types N1 and H1

c Im = Ir x ... 1.5 to 10 x Ir 15 %

c c

c c c c c c c I1, I2, I3, IN, Imax (6) I1, I2, I3 c

c c c c c c c I1, I2, I3, IN, Ih, Imax (6) I1, I2, I3 c c 0.1 at 1 (max 1200 A) (4) 15 % 0.1 0.2 0.3 0.4 60 140 230 350 140 230 350 500 c c c

c c c c c c c I1, I2, I3, IN, Ih, Imax (6) I1, I2, I3 c c 0.1 at 1 (max 1200 A) (4) 15 % 0.1 0.2 0.3 0.4 60 140 230 350 140 230 350 500 c c c c c c 0.8 to 1 (8 settings) 1 % (5) 0.5 x tr 0.25 x tr c fixed at 10 s c c c c c c

Merlin Gerin

19

BTP207E-2.130-STR1858

19

21/12/01, 9:51

Masterpact: functions and characteristics

control unit selection (cont.) STR 68 U


036630

presentation
The STR 68 U control unit offers measurement, supervision and energy management functions. Microprocessor technology, liquid crystal display and function keys ensure high accuracy and easy adjustment. The standard STR 68 U control unit provides the following: c universal protection; c ammeter function; c indication of fault type; c values of interrupted currents; c maintenance indicator; c integrated test. The following options can be added: c power measurement module (P); c "earth fault" protection module; c control and indication modules (M) with or without transmission to a supervisor. Certain M modules can provide load monitoring or zone selective interlocking for earth fault protection.

protection

The STR 68 control unit provides: c overload protection, with long time protection LT including: v adjustable time delay and thermal memory possibility; c short-circuit protection: v delayed, with short time function ST, for which the I2t curve can be disabled by the user, v instantaneous, with the INST function that can be disabled by the user; c ammeter; c maintenance indicator; c fault indications and values of the interrupted currents; c self-monitoring: in the event of overheating of the control unit or a malfunction of the microprocessor, an alarm signal is transmitted. Unless the "service continuity" option was ordered, the circuit breaker will trip ; c test.

c "earth" protection with time discrimination or zone selective interlocking. The protection is of the residual current type (or source ground return type on request).

basic functions

20
BTP207E-2.140-unit cont. 20 21/12/01, 9:51

Merlin Gerin

optional functions

c power measurement (P); c indication and control (M) Thirty-one different modules offer various combinations of functions including: v load monitoring, v trip indication, v self-monitoring, v zone selective interlocking for "earth fault" protection, v transmission of data to a supervisor (modules M17 to M31 only). Each STR 68 U control unit can be equipped with only one M module. For the function offered by each M module, (see page xxx).

c "earth fault" protection (T) Of the residual current type (or source ground return type on request), it is possible to obtain zone selective interlocking by combining the T option with the appropriate M option.

Merlin Gerin

21

BTP207E-2.140-unit cont.

21

21/12/01, 9:51

Masterpact: functions and characteristics

control unit selection (cont.) STR 68 U


control unit
type of circuit breaker

STR 68 U
N1. H1. H2. L1 c 0.4 to 1 (mini 160 A) between 1.05 and 1.20 x Ir adjustable 15 30 60 120 240 480 0.94 1.88 3.75 7.50 15 30 0.65 1.30 2.60 5.20 10 21 standard + OFF position c 0.4 to 15 10 % 0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4 60 140 230 350 140 230 350 500 standard c M08 to M16 : 65. M20 to M63: 75. from In to fixed pick-up (mini at 1.6 kA) 15 % on types N1 and H1

basic protection
long time protection LT current setting (Ir) adjustable in 2 % steps tripping time delay (tr) accuracy: + 0 - 20 % Ir = In x ...

tr at 1.5 Ir (s) tr at 6 Ir (s) tr at 7.2 Ir (s)

thermal memory (30 mn) short time protection ST pick-up (Im) adjustable in 4 % steps time delay (tr)

Im = Ir x ... tm setting with I2t OFF tm setting with I2t ON max. overcurrent time before tripping (ms) max. break time (ms)

thermal memory (10 mn) instantaneous protection I fixed pick-up I (kA) pick-up (I) adjustable in 8 % steps accuracy OFF switch on front face

basic functions
fault indication for tripping on a fault for Ir setting overrun indication of fault type and value of interrupted current self-monitoring maintenance indicator displays degree of wear of main contacts ammeter current readings with an accuracy of 3 % self-powered integrated test button on front face fault trip alarm contact (SDE) LED on front face self powered LEDs on front face display on ammeter power supply internal overheating and microprocessor errors c c c c c c 110 V - 220 V - 380 V AC 50/60 Hz c c between 0 and 655 c I1. I2. I3. Imax (1) c c

(1) Current of the phase carrying the highest load. 22


BTP207E-2.160-STR68U 22 21/12/01, 9:52
Merlin Gerin

optional functions
earth fault protection: residual current (T) or source ground return (W) type on request pick-up (Ih) adjustable in 2 % steps Ih = In x ... time delay (th) th setting max. overcurrent time before tripping (ms) max. break time (ms) thermal memory (10 mn) power measurement (P) (see opposite page for details) output characteristics integrated power supply voltage measurements U12. U23. U31 V1N. V2N. V3N frequency measurement: f power factor measurement: cos instantaneous active power measurement: P instantaneous active energy measurement: EP indication and control (M): 31 modules (1 per control unit) providing the following combinations: load monitoring option 1: 2 load limit pick-ups Ic1 and Ic2 Ic1 = In x ... delay tr1 = Ic2 = In x ... delay tr2 = option 2: 1 load limit pick-up Ic1 Ic1 = In x ... 1 load reconnection pick-up Ic2 delay tr1 = Ic2 = In x ... delay tr2 = zone selective interlocking trip indications for type of fault for self-monitoring (1) transmission characteristics type protocol speed max. number of addresses values transmitted: type of fault circuit breaker status self-monitoring settings circuit breaker status values transmitted: ammeter power system status voltmeter power factor, frequency instantaneous active power and energy: P. EP instantaneous reactive power and energy: Q. EQ power supply c (zone selective interlocking with option M) 0.2 to 1 (maxi 1200 A. mini 160 A ) 15 % 0.1 0.2 0.3 0.4 60 140 230 350 140 230 350 500 c c opto-decoupled 0.2 A - 24 V DC c 160 to 690 1 % 90 to 400 V 1 % 45 to 65 Hz 0.5 % - 1 to + 1 2.5 % - 9000 to 9000 kW 5 % 0 to 9999 MWh 5 % c 2 possible options 0.2 to 1 In 2 % steps 0.5 x tr 5 % 0.2 to 1 In 2 % steps 0.25 x tr 5 % 0.2 to 1 In 2 % steps 0.5 x tr 5 % 0.2 to 1 In 2 % steps 60 s fixed 5 % for earth fault protection long-time, short-time, earth alarm RS 485 JBus 9600 bauds 255 tripping on Im, Ir, Ih alarm all pick-ups and delays open or closed currents I1, I2, I3 max voltages U12, U23, U31 voltages V1N, V2N, V3N cos , f - 9000 to 9000 kW. 0 to 9999 MWh 5 % - 9000 to 9000 kVar. 0 to 9999 MVahr 5 % 24, 48, 125 V DC or 100, 240 V AC

(1) Depending on the equipment, the "self-monitoring" alarm signal may or may not trip the circuit breaker, see "service continuity" option on the order form.

Merlin Gerin

23

BTP207E-2.160-STR68U

23

21/12/01, 9:52

Masterpact: functions and characteristics

control unit selection STR 68 U (cont.)


option m selection
Option M can be incorporated in control unit STR68U to provide the following functions: c RS485 data transmission at 9600 bauds to JBUS protocol; c remote signal via opto-electronic output; c zone selective interlocking for earth fault protection. The following table indicates the functions of the different versions, designated m01 to m31. For terminal wiring see page xxxx.

without data transmission


option remoting load monitoring and control pick-up Ic1 indication load shedding pick-up Ic2 indication load shedding load reconnection fault indications Ir Im/I Ih self-monitoring zone selective interlocking on the earth fault protection m01 m02 m03 m04 m05 m06 m07 m08 m09 m10 m11 m12 m13 m14 m15 m16

c c c c

c c c c

c c c

c c c c

c c

c c c

c c c c c

c c c c

c c c

c c c

c c c c c c c c c c c c c c c c c c c c c c

c c c c

c c c (1) c c

c c c

c c

c c

c c

c c

c c c

c c

c c c c

with data transmission


option data transmission all parameters (see page xxxx) remoting load monitoring and control pick-up Ic1 indication load shedding pick-up Ic2 indication load shedding load reconnection fault indications Ir Im/I Ih self-monitoring zone selective interlocking on the earth fault protection m17 c m18 c m19 c m20 c m21 c m22 c m23 c m24 c m25 c m26 c m27 c m28 c m29 c m30 c m31 c

c c c

c c

c c c c c c c

c c

c c

c c

c c c c c c c c c c

c c

(1) Two separate outputs for Im and I.

24
BTP207E-2.170-STR68U 24 21/12/01, 9:52

Merlin Gerin

operating zones
Basic functions: long time LT, short time ST, instantaneous INST
E26039 E26042

Earth fault protection (option T)

Factory adjustments The STR68U control unit is factory adjusted as follows:


LT setting Ir time delay tr pick-up Im time delay tm pick-up I earth fault pick-up Ih time delay th load monitor Ic1 Ic2 In 480 s 4 In 0,2 s maxi 0,2 In 0,1 s In In

t
I2t ON

t
I2t ON I2t OFF ST INST T

1
I2t OFF

2
T1

3 4 5
0
Ir Im I

T2

0
earth fault protection settings T1 : earth fault pick-up Ih T2 : earth fault time delay th

overcurrent settings 1 : LT setting Ir (long time) 2 : LT time delay tr (long time) 3 : ST pick-up Im ( short time) 4 : ST time delay tm ( short time) 5 : INST pick-up I (instantaneous)

load monitoring and control (option M)


Operation with 2 load limit pick-ups
E26037 E26038

Operation with 1 load limit and 1 load reconnection pick-up

Ic2 Ic1

Ic2 Ic1

0
load monitoring and control settings Ic1 pick-up (load limit) Ic2 pick-up (load limit)

0
load monitoring and control settings Ic1 pick-up (load limit) Ic2 pick-up (load reconnection)

Merlin Gerin

25

BTP207E-2.170-STR68U

25

21/12/01, 9:52

Masterpact: functions and characteristics

control unit accessories

048327

battery module (PIL)


Complementary to the local indication of the faults (F option for STR 38 and STR 58 trip units), the battery module avoids the need for any external power supply to save front face indications.

This module is equipped with a button for reactivation, of fault indications that have been de-activated by the battery power-saving feature. A test button is used to check the battery status.

048321

interface module ET44


Compulsory with the data transmission option on the STR 68 trip unit, the ET44 interface module allows: c setting of the transmission speed; c definition of the address of the breaker (which will not be affected by any drawout breaker manipulation);

c the direct remote control of the breaker, thanks to two outputs directly controlled through the data transmission. Installation: on vertical plate or symmetrical rail. Power supply: 24 V DC with galvanic isolation, or AD type power module. Installation : on vertical plate or symmetrical rail. Power supply module (AD) is required.

025172

relay module (MR6)


For relaying of information from outputs of modules m01 to m32 of control unit STR 68 via output changeover contacts 10 A/220 V AC or 3 A/24 V DC.

025173

power supply module (AD)


These modules can be used to power control unit complementary functions which cannot be self-powered by the built-in current transformers: c STR 38 and STR 58: fault type indication (F); c STR 58: segregated alarm switch (V); c STR 58: communication option (COM); c STR 28, STR 38, STR 58: ammeter (I) for load less than 20% of In. c STR 68: indication and saving of

measurements, alarms, maintenance indicator; c MR6 module. Moreover, these modules protect the trip unit from transient overvoltages thanks to galvanic isolation. Available voltages: c AC 50/60 Hz: 110 V, 220 V or 380 V (20 %; +15 %) (consumption 10 VA); c DC : 24/30 V, 48/60 V, 125 V (20 %) (consumption 10 W). Installation: on vertical plate or symmetrical rail. c 12 h with STR 38 and STR 58 control units; c 1.5 h with STR 68 control unit. Installation: on vertical plate or symmetrical rail. (ambient temperature from: 0 C to +50 C).

025171

battery module (BAT)


Providing a complement to the AD module, the battery module provides backup power for display indications and maintenance indicator data in the event of a power failure. Float connected between the power supply and the control unit, it ensures a backup time of approximately:

047035

mini test kit (BU)


This self-contained portable unit is used to check STR 18 M to STR 58 U control units operations and breaker tripping. Power supply: five 9 V alkaline batteries (not supplied).

This test kit is common to the Masterpact, Compact NS, C, CM ranges.

portable test kit for STR 18 to STR 58


The portable test kit is used: c for control unit STR 68, to power, check and carry out adjustments and tests on the breaker/control unit assembly (control unit without auxiliary power supply connected);

c for other control units, to check the operation of the trip unit by measuring the actual trip time: v long-time protection, v short-time protection, v instantaneous protection, v earth-fault protection. Power supply: 110, 220 V AC 50/60 Hz. This test kit is common to the Masterpact, Compact NS, C, CM ranges.

052172

26
BTP207E-2.180-unit cont 26 21/12/01, 9:56

Merlin Gerin

Masterpact: functions and characteristics

auxiliary power supplies

The protection functions and most of the options available for the STR control units are self-powered. An auxiliary power supply is nevertheless required for certain uses.

self-powered

auxiliary power supply direct AD + BAT connection modules

terminals

battery

STR 28 / 58
protection : LT, ST, INST option I if I u 20% In if I < 20% In or single phase load option F option FV option ALR option R option T/W if Ih u 0.2 x In if Ih < 0.2 x In yes yes no no no yes yes yes no (3) no (1) no (1) no (1) yes (2) yes yes F1/F2 F1/F2 F1/F2 no yes no

no (1)

yes

F1/F2

no

STR 68
protection : LT, ST, INST, T, W other functions : see drawings page 71
(1) Not recommended: possible with a 24 V DC source, class 2, 5 Watt, ripple factor < 10%. (2) Display will in this case be "EEEE". Auxiliary supply allows to save maximeter information. (3) Ih pick-ups for which protection is not self-powered are printed in red on the trip unit front face.

yes

Merlin Gerin

27

BTP207E-2.180-unit cont

27

21/12/01, 9:56

Masterpact: functions and characteristics

auxiliaries

013282

electrical operating mechanism


Added to the manual charging mechanism, a motor charges and automatically recharges the stored-energy spring upon breaker closing making possible fast O-C-O cycles. Opening and closing operations are instantaneous. The manual mechanism remains available for emergency use. characteristics power supply 50/60 Hz (V) consumption (VA) DC (V) consumption (W) motor start-up surge charging time

The electrical operating mechanism includes: c the gear motor(MCH); c a closing release (XF); c a shunt release (MX) or an undervoltage release (MN) for opening; c "springs charged" limit switch changeover contact (CH). The addition of the electrical operating mechanism does not alter circuit breaker dimensions.

geared motor MCH 100/127 - 200/240 - 250/277 - 380 - 415 - 440 - 480 180 24/30 - 48/60 - 100/125 - 200/250 180 2 to 3 In for 0.1 s 3 to 4 s

14
BTP207E-2.202-circuit-breaker 14 21/12/01, 9:58

Merlin Gerin

035932

operation counter (CDM)


With gear-motor option only. The operation counter is read from the front and gives the total number of breaker operating cycles.

Merlin Gerin

15
15 21/12/01, 9:58

BTP207E-2.202-circuit-breaker

Masterpact: functions and characteristics

auxiliaries (cont.)

016813

releases
Two types of voltage releases can be used for remote opening of Masterpact circuit breakers. Undervoltage releases c instantaneous (MN) This release instantaneously opens the breaker when its supply voltage drops below a value between 35 % and 70 % of its rated voltage. If the release is not energised, the breaker cannot be closed (either manually of electrically). Any attempt to close will have no effect on the main contacts. Closing is possible when the release voltage reaches 85 % of its rated value. c time delayed (MNR) To prevent the breaker tripping in the event of transient voltage dips, this release has a built-in time delay. A special version, available on request, allows instantaneous tripping (from a mushroom-head emergency off button) by the wiring of an external contact.

Shunt release (MX) This release instantaneously opens the breaker when energised. The supply can be maintained or automatically disconnected. In the latter case, the user can series connect an internal auxiliary contact (OF).

closing release (XF)


This device releases the breaker closing mechanism when the spring is charged. Energisation can be maintained, as the closing release provides an antipumping function.

Note: anti-pumping function: After the breaker has been opened, either by fault trip or by manual or electrical operation, anti-pumping is provided by requiring cancellation of the initial closing command before reclosure of the breaker is possible. The closing release is supplied on request with the manual operating mechanism

characteristics breaker response time at Un operating thresholds opening closing power supply AC 50/60 Hz (V) consumption (VA) DC (V) (2) consumption (W)
036051

undervoltage and shunt releases MN MNR MX 90 ms 5 0.5 s-0.9 s 50 ms 10 1.5 s-3 s

closing release XF 70 ms + 10, 15 i 3 200 A 80 ms 10 > 3 200 A

from 0.35 to 0.7 Un 0.85 Un

0.7 to 1.1 Un 0.85 to 1.1 Un

100 - 110/127 - 200 - 220/250 - 277 - 380/415 - 440/480 500/525(1) 20 24 - 30 - 48 - 60 - 100/110 - 125 - 200/220 - 250 15

Release combinations Each Masterpact circuit breaker can be equipped with: 1 MX + 1 MN + 1 XF, or 2 MX + 1 XF

(1) 500/525 V AC not available for MNR. (2) MNR: DC, 125 V only.

16
BTP207E-2.204-auxiliaries 16 21/12/01, 10:08

Merlin Gerin

016814

auxiliary switches
In addition to the main contact position indication on the front, 3 auxiliary switch blocks are available to indicate the open and closed breaker positions. c standard: 4 contacts (O) (2 normally open 2 normally closed); c optional: 4 directly-operated double break changeover switches (OF) which operate only when the minimum isolating distance between the main contacts is reached; c optional: 24 additional changeover switches (OFSUP block). These microswitches can be parallel connected in pairs to increase the rated current and breaking capacity (in drawout version only).

"spring charged" contact (CH)


In addition to the local mechanical indicator and the "ready to close" contact, the gearmotor limit switch changeover contact can indicate that the operating mechanism is ready (spring charged). This contact is supplied as standard with the gear motor.

Double break changeover switches "OF"

018242

fault-trip indication (SDE)


As standard and independent from the differentiated fault indications on the control unit, any fault-trip is indicated by: c 1 fault-trip indicator/reset button; c 1 changeover contact (SDE). The reset button must always be pressed after a fault-trip to enable breaker closing. Optional: automatic reset, allowing remote breaker closing without local resetting (the SDE contact operates up to the reset).

Additional changeover switches ("OFSUP" block)

"ready to close" contact (PF)


Optional: This contact simultaneously indicates the following: c the breaker is open; c the stored-energy mechanism is charged; c the mechanism is correctly reset; c the breaker opening pushbutton is not locked; c no opening order is present. This contact can be series connected to the closing release (XF) to disable the antipumping function.

016524

connected/disconnected position carriage switches


Changeover switches to indicate "connected" position "CE"

In addition to the local "connected/test/ disconnected" position indicator, two series of optional carriage switches are available for the fixed chassis (of drawout circuit breaker). c a block of 4 changeover switches to indicate "connected" position (CE); c a block of 2 changeover switches to indicate "disconnected" position (CD). The disconnected position is indicated only when the minimum isolating distance between main and auxiliary circuits has been reached. By series connection of these contacts the test position can be indicated. c 1 changeover switch to indicate "test" position (CT).

contact characteristics
auxiliary contacts quantity type O changeover NO 2 NO NC 2 NC 10 110 V 240 V 10 380 V 6 480 V 6 600 V 3 48 V 3 125 V 0.5 250 V 0.25 500 V OF 4 OFSUP SDE PF 24 1 1 CE 4 CD 2 CT 1 CH 1

current rating (A) breaking capacity AC 50/60 Hz (A rms.) pf u 0.3

DC (A) L/R i 0.01 s

10 15 10 10 10 6 5 3 3 0.5

10 10 6 6 3 3 0.5 0.25

10 10 5

10 10 5

10

10 10 6 6 3 3 0.5 0.25

10 10 6 6 3 3 0.5 0.25

10 10 6 6 3 3 0.5 0.25

10 6 6 3 3 3 3 0.3 0,3 0.5 0.15 0.15 0.25

Merlin Gerin

17
17 21/12/01, 10:08

BTP207E-2.204-auxiliaries

Masterpact: functions and characteristics

accessories

013280

safety shutters (VO)


Optional: mounted on the fixed portion of drawout breakers, the safety shutters automatically block access to the disconnection contacts when the breaker is in the disconnected or test position (degree of protection IP 20).

shutter lock (VVC)


Optional: mounted on the fixed portion of drawout breakers, a mobile and lockable slide (padlocks not supplied) is used to: c lock the shutters in the closed position;, c hold the shutters in the open position. A support is provided at the back of the frame to hold the slide when not in use. A second slide is supplied: c on request for Masterpact i 3200 A ; c in standard for Masterpact 4000 A to 6300 A.

Fixed portion of drawout circuit breakers with safety shutters

035928

arc chute cover (CC)


Optional: attached to the fixed portion of drawout circuit breakers or on the fixed circuit breaker, this cover eliminates the safety clearance requirement above the breaker (this option is incompatible with front connection on top).

terminal shield (CB)


Optional: attached to the fixed portion of drawout circuit breakers, this cover prevents access to the electrical auxiliary connection terminals.

Fixed portion of drawout circuit breakers with arc chute and terminal shield

016818

interphase barrier (EIP)


Optional: attached to the fixed portion of drawout breaker (Masterpact i M40 3P), the insulated partitions for vertical installation between connection pads to: c reinforce insulation at connection points in insulated busbar installation; c prevent arc propagation to the breaker in the event of a line side fault on the main busbars.

partitioning fixture (AC)


Optional: attached to the fixed portion of drawout breakers (except when equipped with front connections), this fixture provides IP30 partitioning between the breaker compartment (accessible from the front) and the connection zone (located in the rear). It simplifies partition cut-outs. Example of partition cut-out for Masterpact M08 to M32.
445 (3 pole) 445 (3 ples)
28518

and 560 pole) et 560 (4(4 ples)

360 plan de fixation chassis chssis fixing 60

datum rfrence
a b

a: partitioning fixture (AC) b: interphase barrier (EIP)

18
BTP207E-2.206-accessories 18 21/12/01, 10:09

Merlin Gerin

016819

door frame (CDP)


Optional: fixed to the cublicle door, this frame provides an equipment seal function (degree of protection IP 405). Suitable for fixed and drawout patterns.

transparent cover (CCP)


Optional: hinge-mounted and equipped with a screw-closure, this cover is designed for the door frame (CDP). It provides a degree of protection of IP549. Suitable for fixed and drawout patterns.

016814

auxiliaries connection
Fixed version Connection by one or two plugs, disconnectable and accessible from the front (screwless tunnel terminals for flex cable up to 2.5 mm2).
Auxiliaries for fixed version

"Connected/disconnect/test" position contacts Installed on the fixed chassis, these contacts are directly connected by 6.35 mm connectors.

Auxiliaries for drawout version

Drawout version c standard: connection to a terminal block in the front of the fixed frame (screwless tunnel terminals for flex cable up to 2.5 mm2). The breaker auxiliary circuits are connected by connection blocks that operate automatically to isolate the auxiliaries when the breaker is in "disconnected" position. On request, an additional 5-way terminal block (BS) is available to provide five common points. c optional: by one or two plugs, disconnectable and accessible from the front, installed on the mobile part of the assembly.

015561

breaker mismatch protection


Optional: for drawout version only, this systems allows only correctly matched breakers (rating, type wiring, etc.) to be inserted in a given fixed frame. Two matching parts (1 for the fixed chassis and 1 for the mobile assembly) can be used to create 20 different user selected combinations.

035940

Earth connection The earth connection terminal (drawout pattern) is on the left hand side of the chassis. It is marked with the symbol t

Merlin Gerin

19
19 21/12/01, 10:09

BTP207E-2.206-accessories

Masterpact: functions and characteristics

accessories (cont.)

035932

pushbutton locking device


Optional: this padlockable device (padlocks not supplied) prevents direct operation of the circuit breaker by covering the "on" and "off" pushbuttons. This locking device can also be used for lead sealing.

"off" position locking device


Optional: a Profalux key lock locks the breaker in "off" position by holding the pushbutton in its depressed position.

pushbutton locking device


by padlocks (not supplied) VBP

"off " position locking device (1)


1 Profalux key lock 2 Profalux key locks, identical profiles adaptation fixture for 1 Profalux key lock, lock not supplied On request 1 Ronis key lock 2 Ronis key locks, identical profiles adaptation for 1 Castell key lock, lock not supplied adaptation for 1 Kirk key lock, lock not supplied
035931

VSPA1 VSPA2 VSPRAC VSRA1 VSRA2 VSCA VSKA

"disconnected", "connected" and "test" position locking (1)


Mounted on the frame and accessible with the cubicle door locked, this system is available in two versions: c "disconnected" position locking; v as standard by 1 padlocking device (1 to 3 padlocks not supplied), v optional: by a locking device with 1 or 2 Profalux key locks; c "disconnected", "connected" and "test" position locking (optional); v by 1 padlocking device, with 1 to 3 padlocks not supplied (VEC), v by 1 locking device, with 1 or 2 Profalux key locks (VSPEC), padlocks "disconnected" standard "disconnected" standard "disconnected" standard "disconnected, connected" "disconnected, connected" "disconnected, connected" 1 keylock 2 keylocks

Remarks c the keylocks are of the captive key type, i.e. key free when locked; c Profalux and Ronis keylocks can be used together; c a second Profalux or Ronis lock, identical to the one mounted on the chassis, can be supplied separately.

"disconnected" optional "disconnected" "disconnected" optional optional

"disconnected, connected" "disconnected, "disconnected, connected" connected"

(1) keylock types Profalux B24 D4Z Ronis 1351 B Kirk CN22-12 Castell SK7113/1 Trayvou L1P1E

20
BTP207E-2.208-accessories 20 21/12/01, 10:09

Merlin Gerin

"disconnected" position locking


by padlocks (not supplied) 1 Profalux key lock 2 Profalux key locks, identical profiles 2 Profalux key locks, different profiles adaptation fixture for Profalux key lock (lock not supplied) On request 1 Ronis key lock 2 Ronis key locks, identical profiles 2 Ronis key locks, different profiles adaptation fixture for Castell key lock (lock not supplied) adaptation fixture for Kirk key lock (lock not supplied) adaptation fixture for Trayvou key lock (lock not supplied) as standard VSPC1 VSPC2 2 VSPC1 VSPRCC VSRC1 VSRC2 2 VSRC1 VSCC VSKC VSTC

"disconnected", "connected" and "test" position locking


by padlocks (not supplied) 1 Profalux key lock 2 Profalux key lock, different profiles On request 1 Ronis key lock 2 Ronis key locks, differents profiles adaptation fixture for Castell key lock (lock not supplied) adaptation fixture for Kirk key lock (lock not supplied) VEC VSEPC 2 VSEPC VSERC 2 VSERC VSECC VSEKC

016817

door interlock
Optional: mounted on the chassis, this lock prevents the cubicle door from being opened when the breaker is in the "connected" position. If the breaker is put into the "connected" position with the door open, the latter can be closed without disconnecting the breaker.

withdrawal/spring charged interlock


Optional: this lock prevents withdrawal of the breaker from the chassis when the springs are charged. Incompatible with MN or MNR release.

racking interlock
Optional: this lock prevents insertion of the breaker racking handle when the cubicle door is open. It can be defeated by pressing on the unlocking mechanism. door interlock right-hand side left-hand side racking interlock withdrawal/spring charged interlock

a
a: racking interlock b: door latch

VPECD VPECG VPOC VEAA

Merlin Gerin

21
21 21/12/01, 10:09

BTP207E-2.208-accessories

Masterpact: functions and characteristics

automatic source-changeover systems

053061

Controller

automatic source-changeover system with 2 devices


A Masterpact automatic sourcechangeover system with 2 devices is made up of: 1 - circuit breaker QN connected to the "Normal" source; 2 - circuit breaker QR connected to the "Replacement" source; 3 - mechanical interlocking system by rods or cables; automatic control of the system can be provided by adding: 4 - electrical interlocking unit IVE; 5 - auxiliaries control plate ACP; 6 - controller BA or UA. Each Masterpact circuit breaker is equipped with: c a motor mechanism; c a shunt release (MX); c a ready to close contact (PF); c a block of 4 changeover switches (OF); c an additional terminal block (BS) and a block of 4 connected position switches (CE) for source-changeover systems made up of drawout breakers.

without controller
E33079

053058

Masterpact automatic source-changeover system

Masterpact source-changeover systems can be used to implement various configurations involving several incoming feeders. The two or three Masterpact circuit breakers or switch-disconnectors used are mechanically interlocked to prevent certain combinations of operations. All types of Masterpact devices may be fitted (fixed and drawout versions, three-pole and four-pole, different ratings). The devices may be arranged: c vertically, i.e. stack-mounted and interconnected by a set of rods; c horizontally (two only), i.e. side-by-side and interconnected by a set of cables. An electrical interlock must be used when the source changeover is part of an automatic system.

025186

053060

In this case, the automatic control system to initiate changeovers between the Normal and Replacement sources under predefined conditions must be provided by the customer. Note that we can provide diagrams for the design of various automatic control systems for different sources.

3 2
E33078

1
3

2 3

with controller
E33082

In this case, conditional changeovers between the Normal and Replacement sources are initiated by a Merlin Gerin controller.
MERLIN IN GER

N R N
UN ON / ON / OFF fault
stop

UN =

UR

0,5s
I /O UN = 1

0,5s

I /O

OFF fault

manu

test

R N

4 6
GERIN MERLIN
multi P25M 9

0 . OFF

GERIN MERLIN
multi P25M 660V 2-1 AC3-IEC29 9

0 . OFF

660V 2-1 AC3-IEC29

Test

Test

MERLIN

IN GER

N R
UR

UN =

UN ON / ON / OFF fault auto I /O fault OFF I /O UN = 1

stop

manu

test
STOP

generat

or

R N

5
36
BTP207E-2.220-invers source 36 21/12/01, 10:10
Merlin Gerin

B US

automatic source-changeover system with 3 devices


A Masterpact automatic sourcechangeover system with 3 devices is made up of: 1 - 2 circuit breakers QN1 and QN2 connected to the "Normal" source; 2 - circuit breaker QR connected to the "Replacement" source; 3 - mechanical interlocking system by rods; for such applications (consult us) automatic control of the system can be provided by adding: 4 - 2 electrical interlocking unit IVE; 5 - auxiliaries control plate ACP; 6 - controller BA or UA. Each Masterpact circuit breaker is equipped with: c a motor mechanism; c a shunt release (MX); c a "ready to close" contact (PF); c a block of 4 changeover switches (OF); c an additional terminal block (BS) and a block of 4 "connected" position switches (CE) for source-changeover systems made up of drawout breakers.

without controller
E33080

In this case, the automatic control system to initiate changeovers between the Normal and Replacement sources under predefined conditions must be provided by the customer. Note that we can provide diagrams for the design of various automatic control systems for different sources.

3 1

3 2

with controller (consult us)


E33383

GERIN MERLIN
multi P25M 9

0 . OFF

GERIN MERLIN
multi P25M 660V 2-1 AC3-IEC29 9

0 . OFF

660V 2-1 AC3-IEC29

MERLIN
Test

IN GER

N R
UR

UN =

0,5s
I /O UN = 1

Test

UN ON / I ON / OFF fault /O fault OFF

0,5s

stop

manu

test

R N

4 6

5
MERLIN

IN GER

N R
UR

UN =

UN ON / ON / OFF fault auto I /O fault OFF I /O UN = 1

stop

manu

test
STOP

gen

erator

R N

In this case, conditional changeovers between the "Normal" and "Replacement" sources are initiated by a Merlin Gerin controller.

B US

Merlin Gerin

37
37 21/12/01, 10:10

BTP207E-2.220-invers source

Masterpact: functions and characteristics

automatic source-changeover systems (cont.) mechanical interlock selection


mechanical interlocking by connecting rods for 2 or 3 stack-mounted breakers
This involves: c 2 or 3 Masterpact circuit breakers and/or switch-disconnectors; c an adaptation fixture on the right side of each breaker; c 1 or 2 sets of connecting rods with no-slip adjustments; The various parts are mounted by the user. The changeover system with interlocking by connecting rods is also available in a version which is factory mounted on a steel frame. Maximum distance between fixing planes: 900 mm.
025184

mechanical interlocking by cables for 2 side-by-side breakers


This involves: c 2 Masterpact circuit breakers and/or switch-disconnectors; c an adaptation fixture on the right side of each breaker; c a set of cables with no-slip adjustments; The various parts are mounted by the user. Distance between fixing planes: c maximum: 2 000 mm; c minimum: breaker height with arc chute cover (see pages ????).

025186

device combinations
All combinations are possible: fixed and drawout versions, three-pole and four-pole, different ratings, circuit breakers or switchdisconnectors. All control units can be used on the circuit breakers.

assembly and installation


The various parts of the Masterpact automatic source-changeover system are mounted and connected by the user. No circuit breaker modifications are required. The wiring diagrams are shown on pages ??? to ???. The Masterpact automatic sourcechangeover system may also be supplied factory-wired and mounted on a metal frame.

38
BTP207E-2.230-invers source 38 21/12/01, 10:11

Merlin Gerin

Masterpact: functions and characteristics

automatic source-changeover systems (cont.) automatic control: typical configurations


The electrical interlocking system and automatic control system for multiple sources must be wired by the user. It must be used in conjunction with the mechanical interlocking system. Typical wiring configurations are available on request. See examples below. For other configurations, consult us. Necessary auxiliaries and accessories To implement the configurations below, each Masterpact circuit breaker must be equipped with: power circuit interlocking with 2 breakers
E30736

c a motor mechanism (MCH); c a shunt release (MX); c a "ready to close" contact (PF); c a block of 4 changeover switches (OF); c an additional terminal block (BS) and a block of 4 "connected" position switches (CE) for changeover systems including drawout breakers. Option with "lockout after fault" With this option, the circuit breaker must be reset manually after a fault trip.

possible combinations Q1 0 0 1 Q2 0 1 0

configuration type electrical interlocking automatic control with generator set with permanent "Replacement" source

cat. No. 685363 688784 688942

Q1

Q2

interlocking with 3 breakers 2 "Normal" sources + 1 "Replacement" source


E30737

Q1

Q2

Q3

Q1 0 1 0 1 0

Q2 0 0 0 1 1

Q3 0 0 1 0 0

automatic control with permanent "Replacement" source with lockout after fault 685366 without lockout after fault 688183 automatic control with generator set with lockout after fault 689642 without lockout after fault 689644

interlocking with 3 breakers 3 sources, only one breaker closed


E30738

Q1

Q2

Q3

Q1 0 1 0 0

Q2 0 0 1 0

Q3 0 0 0 1

electrical interlocking with lockout after fault without lockout after fault

688188 688187

interlocking with 3 breakers 2 sources + 1 coupling


E30739

Q1

Q2

Q3

Q1 0 1 0 0 1 0 1

Q2 0 0 1 0 1 1 0

Q3 0 0 0 1 0 1 1

electrical interlocking with lockout after fault without lockout after fault automatic control

688189 688190 689651

Merlin Gerin

39
39 21/12/01, 10:11

BTP207E-2.230-invers source

Masterpact: functions and characteristics

automatic source-changeover systems (cont.) controller option selection


Used together with the auxiliaries control plate ACP, controllers BA and UA initiate the automatic changeover operations according to the status of the "Normal" and "Replacement" sources. Installation Two possibilities: c mounted directly on the auxiliaries control plate ACP. c mounted on the front of the switchboard. The distance between the controller and the auxiliaries control plate must not exceed 2 metres. The interconnection wiring must be done by the customer.

E32704

E32705

MERLI
multi P25M 9

N GERIN

0 . OFF
MERLI
multi P25M 660V 292-1 AC3-IEC 9

MERLI
multi P25M 9

N GERIN

0 . OFF

MERLI
multi P25M 9

N GERIN

0 . OFF

660V 292-1 AC3-IEC

N GERIN

0 . OFF

660V 292-1 AC3-IEC

660V 292-1 AC3-IEC

Test

Test

Test

RIN IN GE MERL

N R
UR

UN =

B US

UN ON / ON / OFF I /O fault OFF I /O UN = 1

RIN IN GE MERL

N R
UR

O UN =

fault auto stop test


STO P

UN ON / ON / OFF fault auto I /O fault OFF I /O 1 UN =

manu

genera

tor

R N

stop

manu

test
P STO

genera

tor

R N

customer connection

terminal block and electrical interlocking unit: IVE


E32703

The terminal block and electrical interlocking unit IVE is used to connect the operating mechanism. Control voltage: c 48 to 415 V, 50/60 Hz - 440 V 60 Hz. The IVE control voltage must be the same as the motor mechanism voltage.

auxiliaries control plate: ACP


The auxiliaries control plate ACP includes: c two P25M circuit breakers supplying and protecting the automatic control circuits for the "Normal" and "Replacement" sources. These circuit breakers have an infinite breaking capacity; c two relay contactors for the BA or UA controller; c the terminal block for connection to the controller. Power supply: Power is supplied by the "Normal" and "Replacement" sources. The control voltage for the auxiliaries control plate must be the same as for the IVE unit and the motor mechanisms. Control voltages c 220 to 240 V 50/60 Hz; c 380 to 415 V 50/60 Hz - 440 V 60 Hz. Installation: The auxiliaries control plate ACP must be wired to the IVE unit by the customer.
053060

40
BTP207E-2.240-invers source 40 21/12/01, 10:12

Merlin Gerin

B US

Test

053058

controller

Controller UA

controller
compatible circuit breakers

BA

UA

All Masterpact circuit breakers c c c c c c c c c c c c c c c

4-position switch
automatic operation forced operation on "Normal" source forced operation on "Replacement" source stop (both "Normal" and "Replacement" sources off)

automatic operation
monitoring of the "Normal" source and automatic changeover generator set control load shedding and reconnection of non-priority circuits changeover to the "Replacement" source if one of the phases of the "Normal" phase is absent

test
by opening the P25M circuit breaker supplying the controller by pressing the test button on the front of the controller

indications
circuit breaker status indication on the front of the controller: on, off, fault trip, automatic mode indicating contact automatic mode indicating contract c c c c c c c c c c

other functions
selection of type of "Normal" source (single-phase or three-phase) voluntary transfer to "Replacement" source (e.g. energy management commands) during peak-tariff periods (energy management commands), forced operation on "Normal" if "Replacement" source not operational supplementary control contact (not carried out by the controller). Transfer to "Replacement" source only if contact closed. (ex: UR frequency control) setting of maximum startup time for the replacement source c

power supply
control voltages (1) 220 to 240 V 50/60 Hz 380 to 415 V 50/60 Hz - 440 V 60 Hz c

options
communication option
(1) The same voltage must be used for the ACP plate, the IVE unit and the circuit breaker motor mechanisms. If this voltage is the same as the source voltage, then the Normal and Replacement sources can be used directly for the power supply. If not, a BC type or equivalent isolation transformer must be used.

Merlin Gerin

41
41 21/12/01, 10:12

BTP207E-2.240-invers source

Masterpact: functions and characteristics

automatic source-changeover systems controller option selection (cont.)


controller BA
Controller BA can be used with Masterpact circuit breakers to implement a straightforward automatic source-changeover system (switching from one source to another depending on the presence of voltage UN on the "Normal" source). Electrical characteristics Power is supplied from the auxiliaries control plate ACP. The same voltage must be used to supply the ACP plate, the IVE unit and the circuit breaker motor mechanisms. If this voltage is the same as the source voltage, the "Normal" and "Replacement" sources can be used directly for the power supply. If not, a BC type or equivalent isolation transformer must be used. Operation c a four-position switch can be used to select: v automatic operation; v forced operation on source N; v forced operation on source R; v stop (both "Normal" and "Replacement" sources off); c adjustment of time delays in front: v t1 from 0.1 to 30 seconds; v t2 from 0.1 to 240 seconds; c circuit breaker status indication on the front of the controller: on, off, fault trip; Control voltages c 220 to 240 V 50/60 Hz; c 380 to 415 V 50/60 Hz - 440 V 60 Hz.

MERLIN GERIN
compact / masterpact

BA automatism 220/240 V 50/60 Hz

UN ON/I OFF/O

UR ON/I

UN = 0

2 4 t1 1 8 s 15 0.5 0.1 30

0.5s

0.5s

OFF/O
t2 s
15 30 8 60 120 4 0.1 240

fault stop manu reset auto

fault

UN = I

c integrated terminal block for connection of the following signals: v inputs: order for voluntary transfer to source R (e.g. energy management commands), supplementary control contact: (not carried out by the controller). Transfer to "Replacement" source only if contact closed (ex: UR frequency control), v outputs: indication of operation in automatic mode. Connection to the terminal block: see p.XXX. c controller BA can be tested by opening the P25M circuit breaker on the N circuit, thus simulating a failure of UN. See detailed transfer steps on page XXX.

E30184

Front face of controller BA

Time delay settings: QN: Masterpact circuit breaker with motor mechanism on Normal source, QR: Masterpact circuit breaker with motor mechanism on Replacement source, t1: time delay before QN opens when the voltage UN of the Normal source disappears, t2: time delay before QR opens when the voltage UN of the Normal source is restored.

42
BTP207E-2.250-BA 42 21/12/01, 10:12

Merlin Gerin

c 4-position switch in "stop" position


E21108 E27107

c 4-position switch in "auto" position (automatic operation)


E30187

c 4-position switch in "N " position (forced operation on "Normal" source)

off

QN et QR open

operat. on source N

N I

R O

4-position switch N et UN prsente

"auto"

UN fail (duration > t1) or voluntary switching order received UR present and supplementary control contact NR closed duration a 1 s QN opens t > 0,5 s

QR opens

reset

end of reset t > 0,5 s QN closes

QR closes "stop" QR closed

QN ferm N I R O

operat. on source N N O R I

operat. on source R

action on 4-position switch

UN present for t > t2 or voluntary switching order stopped

QR opens
E32708

c 4-position switch in "R" position (forced operation on "Replacement" source)

t > 0,5 s

4-position switch in "R" position UR present and supplementary control contact NR closed QN closes QN opens

QN closed t > 0,5 s

QR closes

QR closed N O R I

operat. on source R

action on 4-position switch

Merlin Gerin

43
43 21/12/01, 10:12

BTP207E-2.250-BA

Masterpact: functions and characteristics

automatic source-changeover systems controller option selection (cont.)


controller UA
053059

Controller UA can be used with Masterpact circuit breakers to implement a sourcechangeover system offering the following automatic functions: c switching from one source to another depending on the presence of voltage UN on the "Normal" source; c control of an engine generating set; c shedding and reconnection of non-priority circuits; c switching to the "Replacement" source in the event of a failure on one of the phases of the "Normal" source. Electrical characteristics Power is supplied from the auxiliaries control plate ACP. The same voltage must be used to supply the ACP plate, the IVE unit and the circuit breaker motor mechanisms. If this voltage is the same as the source voltage, the "Normal" and "Replacement" sources can be used directly for the power supply. If not, a BC type or equivalent isolation transformer must be used. Control voltages c 220 to 240 V 50/60 Hz; c 380 to 415 V 50/60 Hz - 440 V 60 Hz.

E30183

MERLIN GERIN
compact / masterpact

UA automatism 220/240 V 50/60 Hz

UN ON/I OFF/O

UR ON/I OFF/O
t2 s t4 s

UN = 0

2 4 t1 1 8 s 15 0.5 0.1 30 5 10 t3 2 15 s 20 1 0.5 30

5 10 2 15 20 1 0.5 30 15 30 8 60 120 4 0.1 240

fault stop manu reset auto

fault

UN = I

test

240 300 160 360 480 120 60 600

t5 s

R
STOP

generator

Front face of controller UA

Time delay settings: QN: Masterpact circuit breaker with motor mechanism on Normal source, QR: Masterpact circuit breaker with motor mechanism on Replacement source, t1: time delay before QN opens when the voltage UN of the Normal source disappears, t2: time delay before QR opens when the voltage UN of the Normal source is restored, t3: time delay before QR closes once QN has opened and the load has been shed, t4: time delay before QN closes once QR has opened and the load has been reconnected, t5: time delay for confirmation of presence of UN before stopping the generator set.

Operation c a four-position switch can be used to select: v automatic operation; v forced operation on source N; v forced operation on source R; v stop (circuit breakers open and manual operation); c adjustment of time delays in front: v t1 from 0.1 to 30 seconds; v t2 from 0.1 to 240 seconds; v t3 from 0.5 to 30 seconds; v t4 from 0.5 to 30 seconds; v t5 from 60 to 600 seconds; c circuit breaker status indication on the front of the controller: on, off, fault trip; c test button on the front of the controller to check the transfer from the Normal source to the "Replacement" source and the return to the "Normal" source;

c integrated terminal block for connection of the following signals: v inputs: order for voluntary transfer to source R (e.g. energy management commands), supplementary control contact: (not carried out by the controller). Transfer to "Replacement" source only if contact closed (ex: UR frequency control), v outputs: control of engine generator set, load shedding of non-priority circuits, indication of operation in automatic mode; c 3 switches provide the following functions: v selection of the type of "Normal" source, i.e. single-phase or three-phase; v enable or disable voluntary energy management transfer if the "Replacement" source is not operational; v selection of the maximum tolerated starting time for the engine generator set ("Replacement" source): 120 s or 180 s. In automatic mode, this communications option also offers the possibility of remote forced operation on the Replacement source.

Batibus option for controller UA A communication function can be used to check the following from a remote location: c status of the circuit breakers (open, closed or fault trip); c voltage presence on the Normal and Replacement sources; c presence of an order forcing operation on the Replacement source (e.g. for energy management purposes); c values of settings and configurations, c status of the non-priority circuits (whether subject to load shedding or not).

44
BTP207E-2.260-UA 44 21/12/01, 10:12

Merlin Gerin

c 4-position switch in "stop" position


E30185 E27107

c 4-position switch in "auto" position (automatic operation)


E30187

c 4-position switch in "N" position (forced operation on "Normal" source)

stop

QN and QR open

operat. on source N

N I

R genset off O

4-position switch in "N" and UN present QR opens and load shedding

"auto"

UN fails (duration > t1) or voluntary switching order received duration a 1 s

reset

genset startup UR present for t < 120 s or 180 s and supplementary control contact NR closed QN opens and load shedding

t > t4

end of reset

QN closes

QN closed operat. on source N N I R genset off O

"stop" t > t3

QR closes

action on 4-position switch

QR closed

operat. on source R

N O

R genset on I
E30186

c 4-position switch in "R" position (forced operation on "Replacement" source)

UN present for t > t2 or voluntary switching order stopped QR opens and load reconnection

4-position switch in "R" and UN present

genset startup t > t4 UR present for t < 120 s or 180 s and supplementary control contact NR closed QN closes QN opens and load shedding QN closed t > t3 genset remains on QR closes UN present for t > t5 and no voluntary switching order received QR closed genset off operat. on source R UR absent action on 4-position switch

N O

R genset on I

Merlin Gerin

45
45 21/12/01, 10:12

BTP207E-2.260-UA

40
BTP207E-3.001-sommaire 40 21/12/01, 10:13

Merlin Gerin

LV power air circuit breakers and switch-disconnectors

Masterpact 3/ installation and connection


page installation general safety clearance fixed circuit breakers M08 to M32 drawout circuit breakers M08 to M32 fixed circuit breaker M40 drawout circuit breaker M40 fixed circuit breaker M50 drawout circuit breaker M50 drawout circuit breaker M63 manual source changeover systems manual and automatic source changeover systems connection fixed and drawout circuit breakers M08N/M10N/M12N fixed and drawout circuit breakers M08H,L/M10H,L/M12H,L/M16N,H,L fixed and drawout circuit breakers M20N,H/M25N,H fixed and drawout circuit breakers M20L/M25L/M32H fixed and drawout circuit breaker M40 fixed and drawout circuit breaker M08 to M16 fixed and drawout circuit breaker M50 to M63 wiring diagrams: c STR 18 M / 28 D / 38 S / 58 U c STR 28 D / 38 S / 58 U avec options c STR 68 U avec options m01 m31 c automatic source changeover c manual source changeover

0 0 0 0 0 0 0 0 0

0 0 0 0 0 0 0 0 0 0 0 0

41

BTP207E-3.001-sommaire

41

21/12/01, 10:13

Masterpact: installation and connection

general

installation

Masterpact circuit breakers must be installed in the vertical position on a base plate or on rails.

fixed circuit breaker (M08 to M50)


E29026 E28811

Installation on rails

Installation on a metal base plate

drawout circuit breaker (M08 to M63)


018241

The drawout version makes it possible to: c rapidly remove and/or replace the circuit breaker without having to deal with connections; c install stand-by outgoers in a switchboard that will receive the necessary circuit breakers later in time

E31254

E31255

E31256

26

45

E31257

305

"Connected" position

"Test" position ample clearance between contacts

"Disconnected" position easy withdrawal, short travel

"Withdrawn" position compact dimensions

42
BTP207E-3.200-gnralit 42 21/12/01, 10:14

Merlin Gerin

Masterpact: installation and connection

safety clearance

Certain distances must be maintained between a circuit breaker and other elements such as panels, bars and other circuit breakers. Taken together, these distances form the safety clearance for the circuit breaker. The diagrams and the table below indicate the required distances when installing Masterpact circuit breakers.

These distances are the results of tests carried out in accordance with standard IEC 947-2 and are in part determined by the ultimate breaking capacities.

fixed circuit breaker


E31232 E31233

100 A

100

C
E31230

A A B B

Masterpact M08 to M50 type of connection

to insulated barrier A B C front connection without cover (1) 360 30 0 rear connection without cover 150 30 20 rear connection with cover 0 0 20

D (2) 0 0 0

to metal parts A B 360 70 250 70 0 0

C 95 95

D (2) 0 0

to live bars A B 1085 420 1085 420 145 105

C 495 125

D (2) 0 0 0

drawout circuit breaker


E31229

100 A

C
E31231

213

Masterpact M08 to M63 type of connection

to insulated barrier A B front connection without cover (1) 300 15 rear connection without cover 150 15 rear connection with cover 0 0

C 0 45 45

to metal parts A B 300 50 150 50 0 0

C 45 45

to live bars A B 1000 400 1000 400 60 85

C 445 75

(1) Shield necessary. (2) D is the clearance required for connection of auxiliaries. D = 0 for fixed circuit breakers (required clearance included in the height of the connection plugs). D = 0 for drawout circuit breakers as well.
Merlin Gerin

Note: For the fixed circuit breakers, a clearance of 130 mm is required on top for removal of the arc chutes.

43
43 21/12/01, 10:14

BTP207E-3.200-gnralit

Masterpact: connection

general

Four types of connection are possible: c rear horizontal; c rear vertical; c front; c mixed. The terminals are sized to allow circuit breaker connection with bars up to 20 mm thick (except for the M40, M50 and M63).
016806 016807

Conductor materials The terminals of Masterpact circuit breakers can be used to connect bare copper, tinned copper or tinned aluminium conductors without any special surface treatment.

Front connection
016808 025179

Rear vertical connection

Rear horizontal connection

Mixed connection. Upper terminals: front connection. Bottom terminals: vertical connection.

electrodynamic forces

c the first bar spacers must be located at less than a certain distance from the circuit breaker connection point;

c this maximum distance must be respected to withstand the electrodynamic forces that are applied between the bars during a short-circuit.

Maximum distance between circuit breaker connection point and the first bar spacers for various short-circuit currents
Isc (kA) distance (mm) 30 350 50 300 65 250 80 150 100 150 150 150

44
BTP207E-3.210-gnralit 44 21/12/01, 10:16

Merlin Gerin

connection selection table

Note: The indicated values come from tests and theoretical calculations made for the parameters given below. These tables are intended to serve as a general guide for connection design and not to replace experience acquired for a certain type of connection or the need for subsequent tests. c maximum admissible bar temperature: 100 C; c temperature in the switchboard around the circuit breaker and its connections: Ta; c copper busbars.
E31258

parameters used in establishing the tables

drawout circuit breakers


maximum current 800 1000 1250 1400 1600 1800 2000 2200 2500 2800 3000 3200 3600 4000 4700 5000 5100 5700 6300 Ta = 40 C Masterpact M08 M10 M12 M16 M16 M20 M20 M25 M25 M32 M32 M32 M40 M40 M50 M50 M63 M63 M63

drawout circuit breakers, edgewise bars


Ta = 50 C number of bars 5 thick bars 10 thick bars 2b.50 x 5 1b.50 x 10 2b.50 x 5 1b.50 x 10 2b.63 x 5 1b.63 x 10 2b.63 x 5 1b.63 x 10 2b.80 x 5 1b.80 x 10 2b.80 x 5 1b.80 x 10 2b.100 x 5 2b.63 x 10 2b.100 x 5 2b.63 x 10 4b.80 x 5 2b.80 x 10 4b.100 x 5 2b.100 x 10 5b.100 x 5 3b.80 x 10 6b.100 x 5 3b.100 x 10 4b.100 x 10 4b.100 x 10 5b.100 x 10 5b.100 x 10 5b.100 x 10 6b.100 x 10 6b.100 x 10 Masterpact M08 M10 M12 M16 M16 M20 M20 M25 M25 M32 M32 M40 M40 M50 M50 M50 M63 M63 number of bars 5 thick bars 10 thick bars 2b.50 x 5 1b.50 x 10 2b.50 x 5 1b.50 x 10 2b.63 x 5 1b.63 x 10 2b.63 x 5 1b.63 x 10 2b.80 x 5 1b.80 x 10 2b.80 x 5 2b.50 x 10 2b.100 x 5 2b.63 x 10 2b.100 x 5 2b.63 x 10 4b.80 x 5 2b.80 x 10 4b.100 x 5 2b.100 x 10 6b.100 x 5 3b.100 x 10 3b.100 x 10 4b.100 x 10 4b.100 x 10 5b.100 x 10 5b.100 x 10 6b.100 x 10 6b.100 x 10 Ta = 60C Masterpact M08 M10 M12 M16 M20 M20 M25 M25 M32 M32 M40 M40 M50 M50 M50 M63 M63 number of bars 5 thick bars 10 thick bars 2b.50 x 5 1b.50 x 10 2b.63 x 5 1b.63 x 10 3b.50 x 5 2b.50 x 10 3b.50 x 5 2b.50 x 10 3b.63 x 5 2b.50 x 10 3b.80 x 5 2b.63 x 10 3b.100 x 5 2b.80 x 10 3b.100 x 5 2b.80 x 10 4b.100 x 5 3b.80 x 10 4b.100 x 5 3b.80 x 10 3b.100 x 10 4b.100 x 10 4b.100 x 10 5b.100 x 10 5b.100 x 10 6b.100 x 10 6b.100 x 10

Merlin Gerin

45
45 21/12/01, 10:16

BTP207E-3.210-gnralit

Masterpact: installation

fixed circuit breakers M08 to M32

dimensions
E30748

3 or 4 poles
E30742

necessary space for removing the arc chutes (with or without arc chute cover) 90 130

E30749

553 438 493 378

45

311
(*)
(*)

30 mini 60 maxi

150 290

68
11

11 515

400 422 (3p)

11 11

537 (4p)

(*) Datum

mounting
on a base plate
E30765 E30766

on rails
E30775

mounting detail
14

11

2 11 x 6

150 30 mini 60 maxi


30 mini 60 maxi

150

A B

3 poles 150 400

4 poles 150 515

cut-outs
cut-outs de porte
E30764 E30763

holes for escutcheon

152,5

270 (*)
71,5 14,5 148,5 69

27 80 mini 325 (*) 37,5 80 mini


11 5 180 180 17,5

(*) Datum

48
BTP207E-3.230-M0832 48 21/12/01, 10:17

Merlin Gerin

Masterpact: installation

drawout circuit breaker M08 to M32

dimensions
E30746 E30741

45

439

800 mini 128 60 101

(*)
55 325 435 (3p) 70 425 550 (4p) (*) 55 55

175 367

85

(*) Datum

mounting
on a base plate
E30767 E30768

E30747

3 or 4 poles

"disconnected" position

on rails
E30775

mounting detail
14

11

2 11 x 6

101

175

101

175

A B

3 poles 175 325

4 poles 175 425

cut-outs
front panel cut-out
E30761

holes for escutcheon


E30760

ACB's side

152,5
270

71,5
19

148,5 69 18,5

47 55 100 mini ACB's basis 325 100 mini

11 5

180

180

17,5

Merlin Gerin

49
49 21/12/01, 10:17

BTP207E-3.230-M0832

Masterpact: installation

fixed circuit breaker M40

dimensions
E31226

necessary space for removing the arc chutes (with or without arc chute cover) 90 130

E30752

E30753

3 or 4 poles

819 553 759 493

45

311 (*)
(*)

30 mini 60 maxi

150 290

68 11

11 780

515 537 (3p) 802 (4p)

11

11

(*) Datum

mounting
on a base plate
E30771 E30772

on rails
E30775

mounting detail
14

11

2 11 x 6

150 30 mini 60 maxi

50 maxi
30 mini 60 maxi

150

50 maxi

A B

3 poles 150 515

4 poles 150 780

cut-outs
front panel cut-out
E30764 E30763

holes for escutcheon

152,5

270 (*)
71,5 14,5 148,5 69

27 80 mini 325 (*) 37,5 80 mini


11 5 180 180 17,5

(*) Datum

50
BTP207E-3.240-M40 50 21/12/01, 10:17

Merlin Gerin

Masterpact: installation

drawout circuit breaker M40

dimensions
E30750

3 or 4 poles
E30743

"disconnected" position
E30751

45

439 484 800 mini 128 60 101 175 367


60 350 815 (4p) (*) (*) Datum (1) 4-pole version only.

(*) (1) 85
70 425 550 (3p) 350 55 55

mounting
on a base plate
E30773 E30774

on rails
E30777

mounting detail
40 40 30

350 150 350

(1) 101 175


101 175

(1)

175

2 11 x 6 (3p) 6 11 x 22 (4p)

(1) 4-pole version only.

cut-outs
front panel cut-out
E30762

holes for escutcheon


E30760

ACB's side

152,5

270 47 19 55 325 ACB's basis 45 (1) 100 mini


11 5 180 180 18,5 17,5 71,5 148,5 69

(1) 4-pole version only.


Merlin Gerin

51
51 21/12/01, 10:17

BTP207E-3.240-M40

Masterpact: installation

fixed circuit breaker M40

dimensions
E31226

necessary space for removing the arc chutes (with or without arc chute cover) 90 130

E30752

E30753

3 or 4 poles

819 553 759 493

45

311 (*)
(*)

30 mini 60 maxi

150 290

68 11

11 780

515 537 (3p) 802 (4p)

11

11

(*) Datum

mounting
on a base plate
E30771 E30772

on rails
E30775

mounting detail
14

11

2 11 x 6

150 30 mini 60 maxi

50 maxi
30 mini 60 maxi

150

50 maxi

A B

3 poles 150 515

4 poles 150 780

cut-outs
front panel cut-out
E30764 E30763

holes for escutcheon

152,5

270 (*)
71,5 14,5 148,5 69

27 80 mini 325 (*) 37,5 80 mini


11 5 180 180 17,5

(*) Datum

50
BTP207E-3.240-M40 50 21/12/01, 10:17

Merlin Gerin

Masterpact: installation

drawout circuit breaker M40

dimensions
E30750

3 or 4 poles
E30743

"disconnected" position
E30751

45

439 484 800 mini 128 60 101 175 367


60 350 815 (4p) (*) (*) Datum (1) 4-pole version only.

(*) (1) 85
70 425 550 (3p) 350 55 55

mounting
on a base plate
E30773 E30774

on rails
E30777

mounting detail
40 40 30

350 150 350

(1) 101 175


101 175

(1)

175

2 11 x 6 (3p) 6 11 x 22 (4p)

(1) 4-pole version only.

cut-outs
front panel cut-out
E30762

holes for escutcheon


E30760

ACB's side

152,5

270 47 19 55 325 ACB's basis 45 (1) 100 mini


11 5 180 180 18,5 17,5 71,5 148,5 69

(1) 4-pole version only.


Merlin Gerin

51
51 21/12/01, 10:17

BTP207E-3.240-M40

Masterpact: installation

fixed circuit breaker M50

dimensions
E30757

3 poles
E31227

necessary space for removing the arc chutes (with or without arc chute cover) 90 130

E30756

819 759

45

311

(*)
(*) 30 mini 60 maxi

150 290

68

11

780 802

11

(*) Datum

mounting
on a base plate
E30771 E30772

on rails
E30775

mounting detail
14

11

2 11 x 6

150 30 mini 60 maxi

50 maxi
30 mini 60 maxi

150

50 maxi

A B

3 poles 150 780

cut-outs
front panel cut-out
E30764 E30763

holes for escutcheon

152,5
270 (*)

14,5 148,5 71,5 69

27 80 mini 325 (*) 37,5 80 mini

11 5

180

180

17,5

(*) Datum

52
BTP207E-3.250-M50 52 21/12/01, 10:18

Merlin Gerin

Masterpact: installation

drawout circuit breaker M50

dimensions
3 or 4 poles
E30744 E30754

"disconnected" position 45 45
E30755

484 800 mini 128 60 101 175 367 85

(*)

60 40 475

350 815 (3p) 475 1045 (4p)

350

55 55 (*)

(*) Datum

mounting
on a base plate
E30769 E30770

on rails
E31228

mounting detail
40 40 30

350 150 350

175

6 11 x 22 (3p) 6 11 x 33 (4p)

101

175

101

175

cut-outs
front panel cut-out
E30762 E30760

holes for escutcheon

ACB's side

152,5
270 47 19 55 325 ACB's basis 45 (1) 100 mini

71,5

148,5 69 18,5

11 5

180

180

17,5

(1) 4-pole version only.


Merlin Gerin

53
53 21/12/01, 10:18

BTP207E-3.250-M50

Masterpact: installation

drawout circuit breaker M63

dimensions
3 poles or 4 poles
E30745 E30758

"disconnected" position 45 45
E30759

484

800 mini 128 60 101

(*)

175 367

85

40

475 1045

475

55 (*)

(*) Datum

mounting
on a plate
E30769 E30770

on rails
E30778

mounting detail
40 40 30

475 150 475

175

6 11 x 33

101

175

101

175

cut-outs
front panel cut-out
E30762

holes for escutcheon

side of c.b.
E30760

152,5
270 47

71,5
19 55 325 base of c.b. 45 (1) 100 mini

148,5 69 18,5

11 5

180

180

17,5

(1) 4-pole version only.

54
BTP207E-3.260-M63+inv sour 54 21/12/01, 10:18

Merlin Gerin

Masterpact: installation

source-changeover system

Interlocking by connecting rods for 2 stack-mounted breakers


drawout pattern, 3 or 4 poles
E30779 E30780

fixed pattern, 3 or 4 poles

50 50 5 40 125 52 30 125

14

30

900 max. 900 max.

900 max.

153

175 105 (*)

163

(*) 45 65 166 base of c.b. for ratings : M08 to M40 (3p) base of c.b. for ratings : M40 (4p) to M63 82 (*)

30 base of c.b. 180 30 mini 60 maxi

44 (*)

Interlocking by connecting rods for 3 stack-mounted breakers


drawout pattern, 3 or 4 poles
E30781 E30782

fixed pattern, 3 or 4 poles

50 5 180 52 60 180
900 max. 14 60

40

900 max.

50

50
5 14 60

40 180

52

60

180 900 max.

153

900 max. 900 max. 175 105 45 65 166 base of c.b. for ratings : M08 to M40 (3p) base of c.b. for ratings : M40 (4p) to M63 100
(*)

163

(*)

30 base of c.b. 180 30 mini 60 maxi

62 (*)

(*) Datum
Merlin Gerin

55
55 21/12/01, 10:18

BTP207E-3.260-M63+inv sour

Masterpact: installation

source-changeover system

Interlocking by cables for 2 side-by-side breakers


fixed or drawout patterns, 3 or 4 poles
E30783

2m maxi

200 mini r= 120 mini r= 120 mini

automatic source-changeover system


mounted on a frame
E30784 E33352

electrical interlocking IVE


11 1 2 1 3 1 4 1 5 1 6 9

H47 H43

H48 H49

controller
N R

E33353

10

L33

P58
L34 L35

P62

M32(4p) M40(3p) M32(3p)

auxiliaries control plate ACP and controller UA/BA


E33355

P60

2100 1940

E33354

H51

1640

H50

H52

940

L36 L37

P61 P59 P63

panel cut-out for controller UA/BA


E33363 E33364

150 56 600 56 56 750 56

C34

C34

Dimensions (mm) type C34 H43 140 120 56

H47 151

H48 137

H49 160

H50 200

H51 255

H52 22

L33 6

L34 48

L35 84

L36 138

L37 150

P58 61,5

P59 170

P60 95

P61 90

P62 P63 150(min) 187


Merlin Gerin

BTP207E-3.270-inv sour+M08N

56

21/12/01, 10:19

Masterpact: connection

fixed and drawout circuit breakers M08N/M10N/M12N


fixed circuit breaker
front connection
E30785

rear connection
E30786

front connection
115 115 115 45 25 10 85

horizontal terminals vertical terminals


12,5

front connectors screen

N
10 335 112 25 50
(1) 2 12 (*)

132
E30787

rear connection
horizontal terminals
115 115 115 45 25 10 85

53 12,5 175 (**) (*) 221 10 233 278 12,5 12,5 107 15 17 17,5 23

2 12 (*)

vertical terminals
E30788

115

115

115

85 10

(*) Datum. (**) Hole for securing front connection support bracket. (1) On request, neutral on the right.

2 12 (*)

drawout circuit breaker


front connection
E30789

rear connection
E30790

front connection
115 115 115 47,5 80 25 25 15

horizontal terminals vertical terminals

front connectors screen

12,5

N
(1)
10 45

3 12 (*)

306

rear connection
112 25 112
E30791

horizontal terminals
115 115 115 25 47,5 45 10

92 30 175 273 300,5 (*) 10 306 12,5 25 12,5 15

10

74,5

12,5

2 12 (*)

vertical terminals
E30792

115

115

115 8

47,5

(*) Datum. (1) On request, neutral on the right.


Merlin Gerin

2 12 (*)
57

BTP207E-3.270-inv sour+M08N

57

21/12/01, 10:19

Masterpact: connection

fixed and drawout circuit breaker M50 to M63


fixed circuit breaker M50
rear connection 3 poles
horizontal terminals
E30819

vertical terminals

100

30 112 200

53 (*) 246 306 25 15 55

25 25 25 52 12,5 15

drawout circuit breaker M50


rear connection 3 or 4 poles
horizontal terminals
E30810

vertical terminals

100 30 112 25 157 25 25 137 79,5 12,5 25 345 (*) 15 363 15 43

92

drawout circuit breaker M63


rear connection 3 or 4 poles
horizontal terminals
E30820

vertical terminals

100 30 112 25 157 25 25 137 79,5 12,5 25 345 (*)


(*) Datum.

92

43 15

15 363

64
BTP207E-3.310-raccord M50-M63 64 21/12/01, 10:22

Merlin Gerin

fixed circuit breaker M50


rear connection 3 poles
horizontal terminals
E30827 E30826

vertical terminals
248 248 10 142,5 35 12 10

248 213 226 25 25 25

248 213

142,5

20

13 12

20 (*)

145

175

145 (*)

drawout circuit breaker M50


rear connection 3 poles
horizontal terminals
E30829 E30828

vertical terminals
252,5 252,5 10 100 72,5 12 10

252,5

252,5 220 12,5

100

25 25 25 45 25 25 25

12 (*)
145 (*)

rear connection 4 poles


horizontal terminals
E30831

vertical terminals
297,5 35 10 10
12

245

245 10

100 72,5 10

E30830

297,5 100 25 25 25 12,5

245 12,5

245 220

100 25 25 25 45 25 25 25

N
(1)

12 (*)

N
(1) 70

145
(*)

drawout circuit breaker M63


rear connection 3 poles
horizontal terminals
E30823

vertical terminals
350 350 117,5 92,5 12 10 10

E30822

350

350

117,5 260 25 25 25 85 25 25 25

12 (*)

185

(*)

rear connection 4 poles


horizontal terminals
E30825

vertical terminals
206 35 12 287 287 117,5 92,5 10 10

E30824

206 100 25 25 25 260

287 260

287

117,5 260 25 25 25 85 25 25 25

N
(1)
(*) Datum. (1) On request, neutral on the right.
Merlin Gerin

12 (*)

N
(1) 70

185
(*)

65
65 21/12/01, 10:22

BTP207E-3.310-raccord M50-M63

Masterpact: connection

fixed and drawout circuit breaker M40


fixed circuit breaker
rear connection 3 or 4 poles
horizontal terminals
E30809

vertical terminals

100

30 112 252 53 (*) 243 306 (*) Datum. 25 15 55 25 25 25 12,5 15

drawout circuit breaker


rear connection 3 or 4 poles
horizontal terminals
E30810

vertical terminals

100 30 112 25 157 25 25 137 79,5(4p) 12,5 175 345 (*) 15 363 15 34,5(3p)

92

(*) Datum.

62
BTP207E-3.300-raccord M40 62 21/12/01, 10:22

Merlin Gerin

fixed circuit breaker


rear connection 3 poles
horizontal terminals
E30812 E30811

vertical terminals
172,5 80
12,5

172,5 145 10

85 35 10

180 100 130 25 25 25

165 100

85 25 25 25

12,5

12
12 (*)

80 (*)

rear connection 4 poles


horizontal terminals
E30814

vertical terminals
230 80 80 208,5 145 172,5 10 85 35 10

E30813

230 100 100

216 130 25 25 25

165 100

85 25 25 25 12,5

12,5
12

N
(1)

12

(*)

N
(1)

80 (*)

(*) Datum. (1) On request, neutral on the right.

drawout circuit breaker


rear connection 3 poles
horizontal terminals
E30816 E30815

vertical terminals
172,5 172,5 10 12
12 (*)

47,5 35 10

155 100 12,5 25 25 25

155

65 155 25 25 25 40

70 (*)

rear connection 4 poles


horizontal terminals
E30817

vertical terminals
191 155 12,5 100 25 25 25 155 65 155 25 25 25 40
E30818

230

208,5

172,5 10 12

47,5 35 10

230 155

N
(1)

12

(*)

N
(1)

70 (*)

(*) Datum. (1) On request, neutral on the right.


Merlin Gerin

63
63 21/12/01, 10:22

BTP207E-3.300-raccord M40

Masterpact: connection

fixed circuit breakers M20L/M25L/M32H


fixed circuit breaker
front connection
E30802

rear connection
E30901

front connection
115 115 115 80 25 25 15 85

horizontal terminals vertical terminals


15

front connectors screen

N
(1)

100 335 30 112 25 162 53 87


E30803

3 12

(*)

rear connection
horizontal terminals
115 140 115 72,5 85,5 25 25 11,5

25 25 12,5 18 15 7

175 (**) (*) 221 30 236

18 15 268

15

3 12

(*)

vertical terminals
E30804

115

140

140

60 25

4 12

(*)

(*) Datum. (**) Hole for securing front connection support bracket. (1) On request, neutral on the right.

60
BTP207E-3.290-raccorde 60 21/12/01, 10:20

Merlin Gerin

Masterpact: connection

drawout circuit breakers M20L/M25L/M32H


drawout circuit breaker
front connection
E30805

rear connection
E30806

front connection
115 125 125 100 25 25 25 12,5 37,5

horizontal terminals vertical terminals

front connectors sceen 15

N
(1) 4 12 (*)

30 363 112

100

rear connection
horizontal terminals
25 157 25 25 34,5
E30807

115

125

125 100 25 25 25

37,5 12,5

92 37 329 344 (*) 30 344 15

12,5
4 12 (*)

15 15

vertical terminals
E30808

115

152,5

152,5

10 25

4 12

(*)

(*) Datum. (1) On request, neutral on the right.


Merlin Gerin

61
61 21/12/01, 10:20

BTP207E-3.290-raccorde

Masterpact: connection

fixed and drawout circuit breakers M08H,L/M10H,L/M12H,L/M16N,H,L


fixed circuit breaker
front connection
E30793

rear connection
E30901

front connection
115 115 115 80 25 25 15 85

horizontal terminals vertical terminals


front connectors screen 12,5

N
10 335 112 25 25
E30832

(1)
80

3 12

(*)

132

rear connection
horizontal terminals
115 115 115 80 25 25 15 85

53 107

15 175 (**) 15 17 17,5

(*)
221 10 233 278 12,5
E30794

12,5

3 12

(*)

vertical terminals
115 115 115 10 85

(*) Datum. (**) Hole for securing front connection support bracket. (1) On request, neutral on the right.

3 12 (*)

drawout circuit breaker


front connection
E30795

rear connection
E30790

front connection
115 115 115 47,5 80 25 25 15

horizontal terminals vertical terminals

front connectors screen

12,5

N
(1)
10 80

3 12 (*)

306

rear connection
112
E30796

25 112 25 92 15 30 175 273 300,5 (*) 10 306 12,5 25 12,5 15 12,5 57

horizontal terminals
115 115 115 47,5 80 25 25 15

3 12 (*)

vertical terminals
E30797

115

115

115 10

47,5

(*) Datum. (1) On request, neutral on the right.

3 12 (*)
Merlin Gerin

58
BTP207E-3.280-raccorde 58 21/12/01, 10:19

Masterpact: connection

fixed and drawout circuit breakers M20N,H/M25N,H


fixed circuit breaker
front connection
E30798

rear connection
E30901

front connection
115 115 115 80 25 25 15 85

horizontal terminals vertical terminals


12,5

front connectors screen

N
(1)
335 20 112 25 25 152
E30832

80

3 12

(*)

rear connection
horizontal terminals
115 115 115 80 25 25 15 85

53 107

15 3 15 18 17,5 12,5

175 (**) (*) 221

12,5 16 233 283


E30799

3 12

(*)

vertical terminals
115 115 115 20 85

(*) Datum. (**) Hole for securing front connection support bracket. (1) On request, neutral on the right.

3 12

(*)

drawout circuit breaker


front connection
E30800

rear connection
E30790

front connection
115 115 115 47,5 80 25 25 15

horizontal terminals vertical terminals

front connectors screen

12,5

N
(1) 3 12 (*)
20 80

306

rear connection
112
E30796

25 112 25 92 15 30 175 273 300,5 (*) 20 306 12,5 25 12,5 15 12,5 62

horizontal terminals
115 115 115 47,5 80 25 25 15

3 12 (*)

vertical terminals
E30801

115

115

115 16

47,5

(*) Datum. (1) On request, neutral on the right.


Merlin Gerin

3 12 (*)

59
59 21/12/01, 10:19

BTP207E-3.280-raccorde

Masterpact: connection

wiring diagrams STR 18 M / 28 D / 38 S / 58 U


E30721

CHASSIS AUXILIARIES
CN 1 - CN

CONTROL UNIT

BREAKER AUXILIARIES

+
Fu

AT

BPO

ready to close BPF springs charged

connected

disconnected

fault

closed

open

314 312 324 322 334 332 344 342 352 354 362 364 372 374

82

84

212 222

234 244

12

14

22

24

32

34

42

44

D4

C12

C2

A4 252 254 262 B4

CE or M MX MX OF F SDE F O O CH XF

MN or MNR

processing unit

PF

CD

CT

311

321

331

341

351

361

371

81

211 221

231 241

11

21

31

41

D1

C11

C1

A1

251

B1

Fu

CN2

- CN

c diagram shown with circuits deenergised, breaker open and in "connected" position, springs charged and relays in released position; c accessories such as pushbuttons, lamps and fuses are not supplied with the circuit breaker. Wiring of the MNR (modified diagram). Instantaneous tripping with MNR when contact 254-262 opens.
E30718

AT: BPO: BPF: CE:

emergency off "open" pushbutton "close" pushbutton "connected" position contact (10 A/240 V AC) M: spring charging motor (180 VA/240 V AC) XF: closing release (20 VA/240 V AC) MX: shunt release (20 VA/240 V AC) MN: undervoltage release (20 VA/240 V AC) MNR: time delayed undervoltage release (20 VA/240 AC) OF: auxiliary changeover contacts (10 A/240 V AC) O: 2 auxiliary NO contacts (10 A/240 V AC) F: 2 auxiliary NC contacts (10 A/240 V AC) SDE: fault trip indication contact (10 A/240 V AC) CH: charging motor limit switch contact PF: "ready to close" contact (10 A/240 V AC) (closing possible if breaker is open, not locked and operating mechanism charged) CD: "disconnected" position contact (10 A/240 V AC) CT: test posiiton contact (10 A/240 V AC)

D4 MNR D1

254

262

Note: the wiring of the external contact replaces the spring charged indication and the contact PF.

66
BTP207E-3.320-raccord 66 21/12/01, 10:23

Merlin Gerin

Masterpact: connection

wiring diagrams STR 28 D / 38 S / 58 U with options


E30720

CHASSIS AUXILIARIES
CN 1 - CN

CONTROL UNIT

BREAKER AUXILIARIES

+
Fu

N P1 P2 S1 AT S2 (4) connected disconnected (2) LR alarm (4) fault Ic1 Ic2 T2 T1 V2 R1 R2 e+ e 82 (5) 84 212 222 234 244 12 14 22 24 32 34 42 44 D4 C12 C2 closed open springs charged A4 252 254 262 B4 BPF BPO ready to close

362 364

372

344

314

312

324

322

342

334

332

352

354

374

Z11 Z12

LR2

CE or MN or MNR OF F F V SDE
ammeter

M MX MX XF

O CH

ALR processing unit R C

PF

CD

CT

311

321

331

341

351

361

371

Z21 (3)

Z22

LR1

F2 F1 power supply (1)

V1

81 211 221

231 241

11

21

31

41

D1

C11 C1

A1

251

B1

Fu

CN2

- CN

CD: CT: C: "disconnected" position contact (10 A/240 V AC) test position contact (10 A/240 V AC) communication.
E30718

AT: BPO: BPF: LR: CR: T: CE:

emergency off "open" pushbutton "close" pushbutton long time trip (LT) indicating lamp short time trip (ST) indicating lamp earth fault trip indicating lamp "connected" position contact (10 A/240 V AC) M: spring charging motor (180 VA/240 V AC) R: load monitoring and control XF: closing release (20 VA/240 V AC) T: earth fault protection (EZ and SZ: input and output for zone selective interlocking) MX: shunt release (20 VA/240 V AC) MN: undervoltage release (20 VA/240 V AC) MNR: time delayed undervoltage release (20 VA/240 V AC) OF: auxiliary changeover contacts (10 A/240 V AC) O: 2 auxiliary NC contacts (10 A/240 V AC) F: 2 auxiliary NC contacts (10 A/240 V AC) SDE: fault trip indication contact (10 A/240 V AC) CH: charging motor limit switch contact F: fault trip local indicator FV: segregated fault trip indication contact (5 A/240 V AC) PF: "ready to close" contact (10 A/240 V AC) (closing possible if breaker is open, not locked and operating mechanism charged)
Merlin Gerin

Wiring of the MNR (modified diagram). Instantaneous tripping with MNR when contact 254-262 opens.

c Ic1: load shedding command according to Ic1 setting Ic2: load shedding command according to Ic2 setting; c diagram shown with circuits deenergised, breaker open and in "connected" position, springs charged and relays in released position; c accessories such as pushbuttons, lamps and fuses are not supplied with the circuit breaker.

D4 MNR D1

254

262

Note: the wiring of the external contact replaces the spring charged indication and the contact PF.

V contact wiring: for breaker locking, depending on the selected fault.


E30719

CN1/CN + BPO V V MX C1 C2

(1) Power supply terminals for I or T or F options (AD module with BAT battery module for backup power). (2) Zone selective interlocking with line side breaker. (3) Zone selective interlocking with load side breaker (remove jumper). (4) DC power supply. R contacts reset request wiring of an external contact. (5) With Z and/or C options, terminal 84 is not available.

CN2/CN

Selective locking needs: c external power supply (F1, F2); c an additional terminal (BS).

67
67 21/12/01, 10:23

BTP207E-3.320-raccord

Masterpact: connection

wiring diagrams STR 68 U with options m01 to m31


E30722

CHASSIS AUXILIARIES
CN 1 - CN

CONTROL UNIT

BREAKER AUXILIARIES

+
Fu

N P1 P2 S1 AT S2 connected disconnected (5) closed BPF springs charged 334 332 352 354 344 342 362 364 314 312 324 322 372 374 T2 T1(3) T21 T22 82 212 222 234 244 12 14 22 24 32 34 42 44 D4 C12 C2 A4 252 254 262 B4 BPO ready to close

open

CE or MN or MNR OF F SDE EZ(4) processing unit M01 to M16 F O O CH M MX MX XF

PF

CD

CT

311

321

331

341

351

361

371

F1 F2 F12 F11 512 522 532 542 552 562 + power supply (2)

81

211 221

231 241

11

21

31

41

D1

C11

C1

A1

251

B1

E51

E52

E53

E54

E55

411 412 414 421 422 424 431 432 434 441 442 444 451 452 454 461 462 464
Fu

CN2

- CN

CD: CT: "disconnected" position contact (10 A/240 V AC) test position contact (10 A/240 V AC).
E30718

E56

E2

power supply (1)

MR6

AT: BPO: BPF: CE: M: XF: MX: MN: MNR: OF: O: F: SDE: CH: M01: to M16

PF:

MR6:

emergency off "open" pushbutton "close" pushbutton "connected" position contact (10 A/240 V AC) spring charging motor (180 VA/240 V AC) closing release (20 VA/240 V AC) shunt release (20 VA/240 V AC) undervoltage release (20 VA/240 V AC) time delayed undervoltage release (20 VA/240 V AC) auxiliary changeover contacts (10 A/240 V AC) 2 auxiliary NO contacts (10 A/240 V AC) 2 auxiliary NC contacts (10 A/240 V AC) fault trip indication contact (10 A/240 V AC) charging motor limit switch contact indication option equipped with 6 opto-decoupled outputs to contacts (0.2 A/24 V DC), for programming as per table on page C54 (EZ: input for earth fault protection zone selective interlocking) "ready to close" contact (10 A/240 V AC) (closing possible if breaker is open, not locked and operating mechanism charged) relay module with 6 changeover contacts (3 A, 24 V DC)

Wiring of the MNR (modified diagram). Instantaneous tripping with MNR when contact 254-262 opens.

c diagram shown with circuits deenergised, breaker open and in "connected" position, springs charged and relays in released position; c accessories such as pushbuttons, lamps and fuses are not supplied with the circuit breaker.

D4 MNR D1

254

262

Note: the wiring of the external contact replaces the spring charged indication and the contact PF.

(1) Power supply for control unit and modules. (2) Power supply for option M and module MR6 by module AD. (3) Terminals T1 and T2 must be imperatively short-circuited when the external CT is not connected. (4) The zone selective interlocking output is provided by one output of module m01 to m32.. (5) Zone selective interlocking with load side breaker: remove the jumper.
Merlin Gerin

68
BTP207E-3.330-raccord 68 21/12/01, 10:24

module relay outputs basic version m01 other versions m02 m03 m04 m05 m06 m07 m08 m09 m10 m11 m12 m13 m14 m15 m16

terminal number 512 LT LT LT LT limit 2 LT LT LT LT LT limit 2 LT limit 1 limit 1 Z LT 512 ST/Inst. ST/Inst. T T T Z Z Z T ST/Inst. ST/Inst. limit 2 shed 2 reconn. 2 shed 1

522 ST/Inst. ST/Inst. ST/Inst. ST/Inst. ST/Inst. ST/Inst. ST/Inst. ST/Inst. ST/Inst. ST/Inst. ST/Inst. ST/Inst. ST/Inst. ST/Inst. ST/Inst. ST 522 LT AS ST/Inst. AS Z AS limit 1 shed 1 shed 1 limit 1 shed 1 limit 1 shed 1 shed 1 AS

532

542 AS

552

562

transmission m17 reception outputs m18 m19 m20 m21 m22 m23 m24 m25 m26 m27 m28 m29 m30 m31

limit 1 limit 1 limit 1 limit 1 limit 1 T T T T T T T T T Inst. 1 L

limit 2 limit 2 AS AS AS limit 1 AS AS Z limit 1 Z AS Z AS AS 6 L

shed 1 shed 1 shed 1 shed 1 shed 1 shed 1 limit 1 shed 1 shed 1 shed 1 shed 1 shed 1 shed 1 shed 1 T 5 L

shed 2 reconn. 1 shed 2 shed 2 reconn. 2 shed 2 Z shed 2 shed 2 shed 2 reconn. 2 shed 2 shed 2 reconn. 2 9 L

data transmission

e+ output

e output

s+ input

s input

Protection: LT long time trip indication ST/Inst. short time or instantaneous trip indication T earth fault trip indication Z zone selective interlocking output Load monitoring and control: limit 1 indication of Ic1 setting overrun limit 2 indication of Ic2 setting overrun shed 1 load shedding command according to Ic1 setting (limit 1) shed 2 load shedding command according to Ic2 setting reconn. 2 load reconnection command according to Ic2 setting (limit 2) self-monitoring: AS indication of control unit fault or overtemperature.

connection modification for data transmission: options m17 to m31


E30723

T2

T1

T21

T22

processing unit

M17 to M31

datatransmission e+ e r+ r

F1

F2

F12 F11

512 522

532 542 552 562

power supply (2) 0V 24V

2 (3)

ET 44 interface (1) (3) S1 (4) S2 (4)

(1) Communication interface for RS485 - 9600 baud network. (2) Power supply for m option and ET44 interface (AD module). (3) Provided connectors. (4) Remote controlled relay output (10 A, 220 V AC). (5) JBUS, RS485, 9600 baud network.
Merlin Gerin

4 5 8 9

RD TD RD+ TD+

Sub D9 connector (5)

1 (3)

69
69 21/12/01, 10:24

BTP207E-3.330-raccord

Masterpact: connection

wiring diagrams STR 68 U with options m01 to m31 (cont.)


power supply connection
E30724 E30725

T2

T1

T21

T22

module P

1 3

2 1 3

2
H1 H2 H3 H4

r S1 S2 r+ 4 e 3 ET 44 e+ 2 1

4 5 8 9

RD TD Sub D 9 RD+ connector (6) TD+

H1 BAT H4

H2

H3

processing unit

M17 to M31

(4) e+er+ r

Sub D 9 connector (1) Sub D 15 connector module P F1 F2 (5) + power supply (2) F12 F11 512 522 (7) (7) (7) N L1 L2 L3 CN1 CN2 H1 H2 H3 H4 (3)

(1) Provided cable: length 1.5 m (connected to chassis). (2) Available supply sources: 24-48 V DC, 125 V DC, 100-240 V AC. (3) Backup power for trip unit information with BAT module (remove jumpers). (4) Provided cable. (5) Voltage connection (load side shown, line side also available). 3 or 4 poles available. (6) JBUS, RS 485-9600 baud network. (7) MR6 module wiring.

power supply for control units and complementary functions

All the protection functions of the control unit are powered by current sensors built into the circuit breaker. However power must be supplied: c to terminals F1 and F2 for the indication and display functions: v if the device has a low 3-phase load (less than 20% of the rated current) or a singlephase load, v if display and indications are required when the circuit breaker is off; c to terminals F11 and F12 for the M modules.

To ensure proper isolation of the circuits, two separate power supplies are required. They can be implemented as follows: c for terminals F1 and F2: v by direct supply of AC current (specify the required voltage when ordering: 100, 220, 380 V 50/60 Hz), v or by an AD module, with or without BAT (1 AD for each STR68), v or by direct supply of 24 V DC current (5 W, Class 2 insulation, < 10% ripple); c for terminals F11 and F12: v by another AD module (1 AD for each STR68, in addition to the modules supplying terminals F1 and F2), v or by direct supply of 24 V DC current, isolated from the circuit supplying terminals F1 and F2 (5 W, Class 2 insulation, < 10% ripple).

70
BTP207E-3.340-raccord 70 21/12/01, 10:24

Merlin Gerin

control unit STR 68 without power module


AC supply without indicators maintained after tripping
E30727 E30728

control unit F1 F2

M01 to M16 option F11 F12

module MR6
F1

control unit F2

M17 to M31 option F11 F12 0V

module ET 44 24V

+
module AD

+
module AD

110 - 220 - 380 V 50/60 Hz

110 - 220 - 380 V 50/60 Hz

AC supply with indicators maintained after tripping DC supply with or without indicators maintained after tripping
E30729 E30730

control unit F1 F2

M01 to M16 option F11 F12

module MR6

control unit F1 F2

M17 to M31 option F11 F12 0V

module ET44 24V

module BAT module BAT

+
module BAT

module BAT

+
module AD

+
module AD

+
module AD

+
module AD

110 - 220 - 380 V 50/60 Hz 24/30 - 48/60 - 110/125 V CC

110 - 220 - 380 V 50/60 Hz 24/30 - 48/60 - 110/125 V CC

STR 68 control unit with power module


AC or DC supply with or without indicators maintained after tripping
E30731 E30732

control unit F1 F2

M17 to M31 option F11 F12

module MR6 F1

control unit F2

M01 to M16 option F11 F12

module MR6

module BAT Cn1+

module P Cn2-

module BAT Cn1+

module P Cn2-

100/240 V 50/60 Hz 24/28 - 125 V CC

100/240 V 50/60 Hz 24/28 - 125 V CC

Note: the battery module (BAT) provides back up power to the indicators on the trip unit front face to maintain indications after tripping. It can be omitted if the auxiliary supply is reliable.
Merlin Gerin

71
71 21/12/01, 10:24

BTP207E-3.340-raccord

Masterpact: connection

wiring diagrams for automatic source-changeover systems (cont.) electrical interlocking - 2 sources + 1 coupling and lockout after fault (688189)
Version represented: c 2 sources + 1 coupling; c 2 circuit breakers closed; c electrical interlocking with lockout after a fault (SDE wiring): inoperative with automatic reset option. possible states source 1 0 1 source 2 0 1 coupling 0 0 1 0 1 0 1 1 1 0 0 0 1 0 0 0 1

E33097

"SOURCE 1" BREAKER AUXILIARIES

"COUPLING" BREAKER AUXILIARIES

"SOURCE 2" BREAKER AUXILIARIES

S1

S2

CN1 CN2

D to A

t1

COUPLING
t2

t3

t4

R1 R2
314 312 324 322

R3
252 254 262 C2 A4 B4 12 14 22 24 82 84 32 34

314

312 324

322

252

254

262

C2

A4

CE

CE

B4

12

14

22

24

82

84

32

34

314

312 324

322

252

254

262

C2

A4

XF M MX Q1 OF OF SDE CH PF OF

CE

CE

XF M MX QC OF OF SDE CH PF OF

CE

CE

XF M MX Q2 OF OF SDE CH OF

251

311

321

C1

A1

B1

21

81

31

11

PF

251

311

321

C1

A1

B1

21

81

31

11

251

311

321

C1

A1

B1 A

21

81

Q1: QC: Q2: D: t1:

Masterpact on source 1 Masterpact used for coupling Masterpact on source 2 P25M circuit breaker (2 x 10 A) coupling signal: source 1 failure (minimum time delay 250 ms) t2: coupling signal: source 2 failure (minimum time delay 250 ms) t3: uncoupling signal: source 1 restored (minimum time delay 250 ms) t4: uncoupling signal: source 2 restored (minimum time delay 250 ms) R1,R2,R3: external relays for interlocking of SDE auxiliary switches.

M: XF: MX: CE: OF: SDE: CH: PF:

motor mechanism closing release shunt release connected position switch auxiliary changeover switch overcurrent fault-trip indication switch springs charged switch ready to close contact (closing possible if device is open, unlocked and operating mechanism charged).

c diagram shown with circuits de-energised, breakers open and in connected position, springs charged and relays in released position. Note: All indicating signals by O, F, OF, SDE, PF and CH auxiliary switches should be protected by fuses that discriminate with respect to the protection devices on the automatic control circuits to avoid disturbing the operation of the source-changeover system. The relays are not supplied with the circuit breakers.

31

11

88
BTP207E-3.430-raccord 88 21/12/01, 10:27

Merlin Gerin

B4

12

14

22

24

82

84

32

34

Masterpact: connection

wiring diagrams for automatic source-changeover systems (cont.) electrical interlocking - 2 sources + 1 coupling and wihtout lockout after fault (688190)
Version represented: c 2 sources + 1 coupling; c 2 circuit breakers closed; c electrical interlocking without lockout after a fault. possible states source 1 0 1 source 2 0 1 coupling 0 0 1 0 1 0 1 1 1 0 0 0 1 0 0 0 1

E33098

"SOURCE 1" BREAKER AUXILIARIES

"COUPLING" BREAKER AUXILIARIES

"SOURCE 2" BREAKER AUXILIARIES

S1

S2

CN1 CN2

D to A

t1

COUPLING
t2

t3

t4

314

312 324

322

252

254

262

C2

A4

12

14

22

24

B4

32

34

314

312 324

322

252

254

262

C2

A4

12

14

22

CE

24

B4

32

34

314

312 324

322

252

254

262

C2

A4

12

14

22

XF M MX Q1 OF OF OF

CE CE M MX QC CH PF CH PF Q2 OF OF OF

XF

24

XF M MX OF OF OF

CH PF 251 311 321 C1 A1 B1 21 11 31

251

311

321

C1

A1

B1

21

11

31

251

311

321

C1

A1

B1 A

Q1: QC: Q2: D: t1: t2: t3:

t4:

Masterpact on source 1 Masterpact used for coupling Masterpact on source 2 P25M circuit breaker (2 x 10 A) coupling signal: source 1 failure (minimum time delay 250 ms) coupling signal: source 2 failure (minimum time delay 250 ms) uncoupling signal: source 1 restored (minimum time delay 250 ms) uncoupling signal: source 2 restored (minimum time delay 250 ms)

M: XF: MX: CE: OF: SDE: CH: PF:

motor mechanism closing release shunt release connected position switch auxiliary changeover switch overcurrent fault-trip indication switch springs charged switch ready to close contact (closing possible if device is open, unlocked and operating mechanism charged).

c diagram shown with circuits de-energised, breakers open and in connected position, springs charged and relays in released position. Note: All indicating signals by O, F, OF, SDE, PF and CH auxiliary switches should be protected by fuses that discriminate with respect to the protection devices on the automatic control circuits to avoid disturbing the operation of the source-changeover system.

Merlin Gerin

21

11

31

B4

32

34

89
89 21/12/01, 10:27

BTP207E-3.430-raccord

Masterpact: connection

wiring diagrams for automatic source-changeover systems (cont.) electrical interlocking - 3 sources / 1 circuit breaker closed and lockout after fault (688188)
Version represented: c 3 sources, 1 circuit breaker closed; c electrical interlocking with lockout after a fault (SDE wiring). possible states source 1 0 source 2 0 source 3 0 1 0 0 0 1 0 0 0 1

E33095

"SOURCE 1" BREAKER AUXILIARIES

"SOURCE 2" BREAKER AUXILIARIES

"SOURCE 3" BREAKER AUXILIARIES

S1

S2

S3

CN1 CN2

D to A

t1

t2

t3

R1 R2
314 312 324 322

R3
252 254 262 C2 A4 B4 12 14 22 24 82 84 32 34

314

312 324

322

252

254

262

C2

A4

CE

CE

B4

12

14

22

24

82

84

32

34

314

312 324

322

252

254

262

C2

A4

XF M MX Q1 OF OF SDE CH PF OF

CE

CE

XF M MX Q2 OF OF SDE CH PF OF

CE

CE

XF M MX Q3 OF OF SDE CH OF

251

21

81

31

C1

11

A1

311

321

B1

PF

251

C1

311

321

A1

B1

21

81

31

11

251

C1

321

311

A1

B1

21

81

31

11

B4

12

14

22 24

82

84

32

34

Q1: Q2: Q3: D: t1:

Masterpact on source 1 Masterpact on source 2 Masterpact on source 3 P25M circuit breaker (2 x 10 A) signal for transfer to source 1 (minimum time delay 250 ms) t2: signal for transfer to source 2 (minimum time delay 250 ms) t3: signal for transfer to source 3 (minimum time delay 250 ms) R1,R2,R3: external relays for interlocking of SDE auxiliary switches.

M: XF: MX: CE: OF: SDE: CH: PF:

motor mechanism closing release shunt release connected position switch auxiliary changeover switch overcurrent fault-trip indication switch springs charged switch ready to close contact (closing possible if device is open, unlocked and operating mechanism charged).

c diagram shown with circuits de-energised, breakers open and in connected position, springs charged and relays in released position. Note: All indicating signals by O, F, OF, SDE, PF and CH auxiliary switches should be protected by fuses that discriminate with respect to the protection devices on the automatic control circuits to avoid disturbing the operation of the source-changeover system. The relays are not supplied with the circuit breakers.

86
BTP207E-3.420-raccord 86 21/12/01, 10:27

Merlin Gerin

Masterpact: connection

wiring diagrams for automatic source-changeover systems (cont.) electrical interlocking - 3 sources / 1 circuit breaker closed and without lockout after fault (688187)
Version represented: c 3 sources, 1 circuit breaker closed; c electrical interlocking without lockout after a fault. possible states source 1 0 source 2 0 source 3 0 1 0 0 0 1 0 0 0 1

E33096

"SOURCE 1" BREAKER AUXILIARIES

"SOURCE 2" BREAKER AUXILIARIES

"SOURCE 3" BREAKER AUXILIARIES

S1

S2

S3

CN1 CN2

to A

t1

t2

t3

314

312 324

322

252

254

262

C2

A4

B4

12

14

22

24

32

34

314

312 324

322

252

254

262

C2

A4

CE CE M MX Q1 OF OF OF

B4

12

14

22

24

32

34

314

312 324

322

252

254

262

C2

A4

XF

XF M MX Q2 CH PF CH PF Q3 OF OF OF

CE

XF M MX OF OF OF

CH
251 21 31 C1 11 A1

PF
B1

311

321

251

21

31

C1

11

A1

311

321

B1

251

21

31

C1

11

A1

311

321

B1

B4

12

14

22

24

32

34

Q1: Q2: Q3: D: t1: t2: t3:

Masterpact on source 1 Masterpact on source 2 Masterpact on source 3 P25M circuit breaker (2 x 10 A) signal for transfer to source 1 (minimum time delay 250 ms) signal for transfer to source 2 (minimum time delay 250 ms) signal for transfer to source 3 (minimum time delay 250 ms)

M: XF: MX: CE: OF: SDE: CH: PF:

motor mechanism closing release shunt release connected position switch auxiliary changeover switch overcurrent fault-trip indication switch springs charged switch ready to close contact (closing possible if device is open, unlocked and operating mechanism charged).

c diagram shown with circuits de-energised, breakers open and in connected position, springs charged and relays in released position. Note: All indicating signals by O, F, OF, SDE, PF and CH auxiliary switches should be protected by fuses that discriminate with respect to the protection devices on the automatic control circuits to avoid disturbing the operation of the source-changeover system.

Merlin Gerin

87
87 21/12/01, 10:27

BTP207E-3.420-raccord

Masterpact: connection

wiring diagrams for automatic source-changeover systems (cont.) 3 circuit breakers - automatic control with generator set and lockout after fault (689642)
Version represented: c 2 sources + generator set; c electrical interlocking with lockout after a fault: inoperative with automatic reset option; c with auxiliary source; c with MN undervoltage release; c with choice of sources. possible states "Normal 1" 0 "Normal 2" 0 "Replacement" 0 1 1 0 0 0 1 1 0 0 0 1 0

E33093

"NORMAL 1" BREAKER AUXILIARIES

"NORMAL 2" BREAKER AUXILIARIES

"REPLACEMENT" BREAKER AUXILIARIES

N1 N2 R
genset startup signal
G

auxiliary source
D

undervoltage relay
U=0

to B
C

genset fault contact Fu

OFF R

N AUTO CMa

Fu
N1 RTn2 RTn3

N1-2

Fu

N2

Fu

RX3 RTn1

RX2

RX1 R1

R2

334

332

324

322

314

312

252

254

262

D4

A4

B4

82

84

12

14

22

24

334

332

324

322

314

312

252

254

262

D4

A4

324

322

314

312

CE

CE

CE XF CE M CE CE

B4

82

84

12

14

22

24

252

254

262

D4

A4

QN1 SDE

OF

OF

MN MN QN2 CH PF SDE OF OF

XF

CE

CE XF MN

QR CH PF SDE

OF

OF

CH PF

251

81

21

11

A1

331

321

311

D1

B1

251

331

321

311

D1

A1

B1

81

21

11

251

321

311

D1

A1

B1

81

21

11

B4

82

84

12

14

22

24

QN1: Masterpact on Normal1 source QN2: Masterpact on Normal2 source QR: Masterpact on Replacement source D: P25M circuit breaker (2 x 10 A) C: operation selection switch Cma: source selection switch FU: fuses Rtn1: voltage relay with 0.1 to 30 s time delay Rtn2: voltage relay with 10 to 180 s time delay Rtn3: voltage relay RX1: relay with 0.25 s time delay RX2: relay with 0.25 s time delay RX3: relay R1/R2: external relays for interlocking of SDE auxiliary switches (equipped with 2 contacts O).

M: XF: MN: CE: OF: SDE: CH: PF:

motor mechanism closing release undervoltage release connected position switch auxiliary changeover switch overcurrent fault-trip indication switch springs charged switch ready to close contact (closing possible if device is open, unlocked and operating mechanism charged).

c diagram shown with circuits de-energised, breakers open and in connected position, springs charged and relays in released position. Note: All indicating signals by O, F, OF, SDE, PF and CH auxiliary switches should be protected by fuses that discriminate with respect to the protection devices on the automatic control circuits to avoid disturbing the operation of the source-changeover system. The two relays and selection switches are not supplied with the circuit breakers.

84
BTP207E-3.410-raccord 84 21/12/01, 10:26

Merlin Gerin

Masterpact: connection

wiring diagrams for automatic source-changeover systems (cont.) 3 circuit breakers - automatic control with generator set and without lockout after fault (689644)
Version represented: c 2 sources + generator set; c electrical interlocking with lockout after a fault: inoperative with automatic reset option; c with auxiliary source; c with MN undervoltage release; c with choice of sources. possible states "Normal 1" 0 "Normal 2" 0 "replacement" 0 1 1 0 0 0 1 1 0 0 0 1 0

E33094

"NORMAL 1" BREAKER AUXILIARIES

"NORMAL 2" BREAKER AUXILIARIES

"REPLACEMENT" BREAKER AUXILIARIES

N1 N2 R
genset startup signal
G

auxiliary source
D

undervoltage relay
U=0

to B
C

genset fault contact Fu

OFF R

N AUTO CMa

Fu
N1 RTn2 RTn3

N1-2

Fu

N2

Fu

RX3 RTn1

RX2

RX1 R1

R2

324

322

314

312

252

254

262

D4

A4

B4

82

84

12

14

22

24

324

322

314

312

252

254

262

D4

A4

324

322

314

312

CE

CE XF CE M CE

B4

82

84

12

14

22

24

252

254

262

D4

A4

QN1 SDE

OF

OF

MN MN QN2 CH PF SDE OF OF

XF

CE

CE XF MN

QR CH PF SDE

OF

OF

CH PF

251

81

21

11

A1

321

311

D1

B1

251

321

311

D1

A1

B1

81

21

11

251

321

311

D1

A1

B1

81

21

11

B4

82

84

12

14

22

24

QN1: Masterpact on Normal1 source QN2: Masterpact on Normal2 source QR: Masterpact on Replacement source D: P25M circuit breaker (2 x 10 A) C: operation selection switch Cma: source selection switch FU: fuses Rtn1: voltage relay with 0.1 to 30 s time delay Rtn2: voltage relay with 10 to 180 s time delay Rtn3: voltage relay RX1: relay with 0.25 s time delay RX2: relay with 0.25 s time delay RX3: relay

M: XF: MN: CE: OF: SDE: CH: PF:

motor mechanism closing release undervoltage release connected position switch auxiliary changeover switch overcurrent fault-trip indication switch springs charged switch ready to close contact (closing possible if device is open, unlocked and operating mechanism charged).

c diagram shown with circuits de-energised, breakers open and in connected position, springs charged and relays in released position. Note: All indicating signals by O, F, OF, SDE, PF and CH auxiliary switches should be protected by fuses that discriminate with respect to the protection devices on the automatic control circuits to avoid disturbing the operation of the source-changeover system. The relays and selection switches are not supplied with the circuit breakers.

Merlin Gerin

85
85 21/12/01, 10:26

BTP207E-3.410-raccord

Masterpact: connection

wiring diagrams for automatic source-changeover systems (cont.) 3 circuit breakers - automatic control with permanent "Replacement" source and lockout after fault (685366)
Version represented: c 2 Normal sources + 1 Replacement source; c electrical interlocking with lockout after a fault (SDE wiring): inoperative with automatic reset option. possible states "Normal 1" 0 "Normal 2" 0 "Replacement" 0 1 1 0 0 0 1 1 0 0 0 1 0

E33091

"NORMAL 1" BREAKER AUXILIARIES

"NORMAL 2" BREAKER AUXILIARIES

"REPLACEMENT" BREAKER AUXILIARIES

N1

N2

R
CN1 CN2

D to A

t1 t2

R1 (1)

R2 (1)
314 312 252 254 262 C2 A4 12 14 B4 82 84 22 24

314

312

252

254

262

C2

A4

82

84

22

12

14

24

CE

B4

314

312

252

254

262

C2

A4

12

XF M MX QN1 OF SDE CH PF OF

CE CE M MX QN2 OF SDE CH PF OF

XF

14

XF M MX QR OF SDE CH PF OF

251

311

C1

A1

B1

81

11

21

251

311

C1

A1

B1

81

11

21

251

311

C1

A1

B1 A

81

QN1: Masterpact on Normal1 source QN2: Masterpact on Normal2 source QR: Masterpact on Replacement source D: P25M circuit breaker (2 x 10 A) t1: signal for transfer to Normal1 and Normal2 sources (minimum time delay 250 ms) t1: signal for transfer to Replacement source (minimum time delay 250 ms) R1/R2:external relays for interlocking of SDE auxiliary switches (equipped with 2 contacts O).

M: XF: MX: CE: OF: SDE: CH: PF:

motor mechanism closing release shunt release connected position switch auxiliary changeover switch overcurrent fault-trip indication switch springs charged switch ready to close contact (closing possible if device is open, unlocked and operating mechanism charged).

c diagram shown with circuits de-energised, breakers open and in connected position, springs charged and relays in released position. Note: All indicating signals by O, F, OF, SDE, PF and CH auxiliary switches should be protected by fuses that discriminate with respect to the protection devices on the automatic control circuits to avoid disturbing the operation of the source-changeover system. (1) The two relays are not supplied with the circuit breakers.

11

21

B4

82

84

22

24

82
BTP207E-3.400-raccord 82 21/12/01, 10:26

Merlin Gerin

Masterpact: connection

wiring diagrams for automatic source-changeover systems (cont.) 3 circuit breakers - automatic control with permanent "Replacement" source and without lockout after fault (688183)
Version represented: c 2 Normal sources + 1 Replacement source; c electrical interlocking without lockout after a fault. possible states "Normal 1" 0 "Normal 2" 0 "Replacement" 0 1 1 0 0 0 1 1 0 0 0 1 0

E33092

"NORMAL 1" BREAKER AUXILIARIES

"NORMAL 2" BREAKER AUXILIARIES

"REPLACEMENT" BREAKER AUXILIARIES

N1

N2

CN1 CN2

D to A

t1 t2

314

312

252

254

262

C2

A4

12

14

B4

22

24

314

312

252

254

262

C2

A4

12

CE

14

B4

22

24

314

312

252

254

262

C2

A4

12

XF M MX QN1 OF OF

CE CE M MX QN2 CH PF CH PF OF OF

XF

14

XF M MX QR OF OF

CH PF
251 311 C1 A1 B1 11 21

251

311

C1

A1

B1

11

21

251

311

C1

A1

B1

11

21

B4

22

24

QN1: Masterpact on Normal1 source QN2: Masterpact on Normal2 source QR: Masterpact on Replacement source D: P25M circuit breaker (2 x 10 A) t1: signal for transfer to Normal1 and Normal2 sources (minimum time delay 250 ms) t2: signal for transfer to Replacement source (minimum time delay 250 ms)

M: motor mechanism XF: closing release MX: shunt release CE: connected position switch OF: auxiliary changeover switch SDE: overcurrent fault-trip indication switch CH: springs charged switch PF: ready to close contact (closing possible if device is open, unlocked and operating mechanism charged).

c diagram shown with circuits de-energised, breakers open and in connected position, springs charged and relays in released position. Note: All indicating signals by O, F, OF, SDE, PF and CH auxiliary switches should be protected by fuses that discriminate with respect to the protection devices on the automatic control circuits to avoid disturbing the operation of the source-changeover system.

Merlin Gerin

83
83 21/12/01, 10:26

BTP207E-3.400-raccord

Masterpact: connection

wiring diagrams for automatic source-changeover systems (cont.) 2 circuit breakers - automatic control with generator set (688784)
Version represented: c with generator set; c with lockout after a fault (SDE wiring): v inoperative with automatic reset option, v if lockout after a fault is not required, the SDE must be shorted on both breakers; c with auxiliary source; c with MN undervoltage release. possible states "Normal" 0 "Replacement" 0

1 0

0 1

"NORMAL" BREAKER AUXILIARIES


E33089

"REPLACEMENT" BREAKER AUXILIARIES

R
genset startup signal G unvoltage relay U=0 to B genset fault contact
OFF STANDBY

auxiliary source
D

C
N AUTO

Fu RTn2

RX3 Fu RTn1 RX1 RX2

324

322 314

312

252

254

262

D1

A4

12

14

22

24

B4

82

84

324

322 314

312

252

254

262

D1

A4

12

14

22

CE

CE

XF M MN QN SDE CH PF OF OF

CE

CE

24

XF M MN QR SDE CH PF OF OF

251

81

21

321

311

D4

A1

B1

11

251

81

21

321

311

D4

A1

B1

11

B4

82

84

QN: QR: D: C: FU: Rtn1: Rtn2: RX1: RX2: RX3:

Masterpact on Normal source Masterpact on Replacement source P25M circuit breaker (2 x 10 A) 4-position switch fuses voltage relay with 0.1 to 30 s time delay voltage relay with 10 to 180 s time delay relay with 0.25 s time delay relay with 0.25 s time delay relay

M: XF: MN: CE: OF: SDE: CH: PF:

motor mechanism closing release undervoltage release connected position switch auxiliary changeover switch overcurrent fault-trip indication switch springs charged switch ready to close contact (closing possible if device is open, unlocked and operating mechanism charged).

c diagram shown with circuits de-energised, breakers open and in connected position, springs charged and relays in released position. Note: All indicating signals by O, F and OF auxiliary switches should be protected by fuses that discriminate with respect to the protection devices on the automatic control circuits to avoid disturbing the operation of the source-changeover system.

80
BTP207E-3.390-raccord 80 21/12/01, 10:26

Merlin Gerin

Masterpact: connection

wiring diagrams for automatic source-changeover systems (cont.)

2 circuit breakers - automatic control with permanent "Replacement" source (688942)


Version represented: c with permanent Replacement source; c with lockout after a fault (SDE wiring): v inoperative with automatic reset option, v if lockout after a fault is not required, the SDE must be shorted; c with auxiliary source; c with MN undervoltage release. possible states "Normal" 0 "Replacement" 0 1 0 0 1

E33090

"NORMAL" BREAKER AUXILIARIES

"REPLACEMENT" BREAKER AUXILIARIES

R
auxiliary source
D

to B

C
OFF N STANDBY AUTO

Fu RTn2 Fu Fu RTn3 Fu RX1 RX2 RTn1

324

322 314

312

252

254

262

D1

A4

B4

12

14

22

82

84

24

324

322 314

312

252

254

262

D1

A4

CE

CE

XF M MN QN SDE CH PF OF OF

CE

CE

XF M MN QR SDE CH PF OF OF

251

81

21

321

311

D4

A1

B1

11

251

81

21

321

311

D4

A1

B1

11

B4

12

14

22

82

84

24

QN: QR:

Masterpact on Normal source Masterpact on Replacement source D: P25M circuit breaker (2 x 10 A) C: 4-position switch FU: fuses Rtn1: voltage relay with 0.1 to 30 s time delay Rtn2: voltage relay with 10 to 180 s time delay Rtn3: voltage relay RX1: relay with 0.25 s time delay RX2: relay with 0.25 s time delay

CE: M: XF: MN: OF: SDE: CH: PF:

connected position switch motor mechanism closing release undervoltage release auxiliary changeover switch overcurrent fault-trip indication switch springs charged switch ready to close contact (closing possible if device is open, unlocked and operating mechanism charged).

c diagram shown with circuits deenergised, breakers open and in connected position, springs charged and relays in released position. Note: All indicating signals by O, F and OF auxiliary switches should be protected by fuses that discriminate with respect to the protection devices on the automatic control circuits to avoid disturbing the operation of the source-changeover system.

Merlin Gerin

81
81 21/12/01, 10:26

BTP207E-3.390-raccord

Masterpact: connection

automatic source-changeover systems controller option (cont.)


BA operation
E27121

UN or KT

I O I UR O I KR O I O I QR O

QN

T1 0,130 s

500 ms

250 ms

T2 0,1240 s

500 ms

250 ms

UA operation
UN or KT
E30189

I O I O I O I O

UR KR KG

SH I O QN I O QR I O T1 0,1...30s 120-180s T3 0,5...30s T2 10...240s T4 0,5...30s T5 60...600s

Inputs UN : normal-source voltage UR : replacement-source voltage KT : forced operation on replacementsource control signal KR : additional check before transfer. Outputs KG : engine-generator set control signal SH : load-shedding control signal QN : normal-source Masterpact QR : replacement-source Masterpact.

If UR is not in I state when the transfer order (KT or UN) is given, transfer is not carried out. If KR is not in I state when the transfer order (KT or UN) is given, transfer takes place only once KR has changed to I state.

Legend c O position: circuit open c I position: circuit closed : no effect O or I. c

78
BTP207E-3.380-raccord 78 21/12/01, 10:25

Merlin Gerin

Masterpact: connection

wiring diagrams for automatic source-changeover systems 2 circuit breakers - electrical interlocking (685363)
Version represented: With lockout after a fault. If lockout after a fault is not required, contact PF of the Normal breaker must be connected directly in series with auxiliary switch OF of the Replacement breaker and vice versa, without passing through the switch SDE.
E33088

The indication circuits, represented on the diagram by broken lines, are optional. Accessories such as voltage relays, indicating lights and fuses are not supplied with the circuit breaker.

possible states "Normal" 0 "Replacement" 0

1 0

0 1

"NORMAL" BREAKER AUXILIARIES

CONTROL PRINCIPLE

"REPLACEMENT" BREAKER AUXILIARIES

CN1 CN2

control voltage

F1 (1)

F2 (1) D to B to A to C C

fault

closed

RTs RTn

fault

closed

open

open

F3 (1)

F4 (1)

314

312

252

254

262

C2

A4

12

14

(2)

B4

82

84

22

24

314

312

252

254

262

C2

A4

12

CE

XF M MX QN SDE CH PF OF OF

CE

14

(2)

XF M MX QR OF SDE CH PF OF

81

21

A1

311

251

C1

B1

11

81

21

A1

B A

QN: Masterpact on Normal source QR: Masterpact on Replacement source D: P25M circuit breaker (2 x 10 A) F1, F2, F3, F4: protective fuses 2 A Rts: Replacement source voltage relay (minimum time delay 250 ms) Rtn: Normal source voltage relay (minimum time delay 250 ms)

M: motor mechanism XF: closing release MX: shunt release CE: connected position switch OF: auxiliary changeover switch SDE: overcurrent fault-trip indication switch CH: springs charged switch PF: ready to close contact (closing possible if device is open, unlocked and operating mechanism charged).

Merlin Gerin

311

c diagram shown with circuits de-energised, breakers open and in connected position, springs charged and relays in released position. (1) The fuses clear faults occurring on the indication circuits without disturbing the operation of the source-changeover system. (2) Terminal 84 does not exist on control units STR58 with options Z and/or C or STR68UM/UTM; in this case there is discrimination between the indications.

251

C1

B1

11

B4

82

84

22

24

79
79 21/12/01, 10:25

BTP207E-3.380-raccord

Masterpact: connection

automatic source-changeover systems controller option


source-changeover system with 2 circuit breakers
E33081

possible states "Normal" 0 "Replacement" 0

1 0

0 1

"NORMAL" BREAKER AUXILIARIES

"REPLACEMENT" BREAKER AUXILIARIES

(1)
WH GN RD BK VT

N
IVE

(3) (1)
314 312 252 254 262 C2 A4 B4 12 14 82 84 WH GN RD BK VT

(3)
314 312

252

254

262 GY

C2

A4

12

14

82

XF MX

CE

QN

OF SDE

84

CE

XF

QR
PF CH

MX OF SDE

PF

CH

251

11

81

311

C1

A1

B1

251

11

81

A1

GY

BN

YE

311

(3)

(2)

(3)
YE

(2)
BN

QN: Masterpact on Normal source QR: Masterpact on Replacement source IVE: electrical interlocking and terminal block unit M: motor mechanism XF: closing release MX: shunt release CE: connected position switch

OF: auxiliary changeover switch SDE: overcurrent fault-trip indication switch CH: springs charged switch PF: ready to close contact (closing possible if device is open, unlocked and operating mechanism charged).

C1

B1

B4

c diagram shown with circuits de-energised, breakers open and in connected position, springs charged and relays in released position. This diagram doesn't operate with "automatic reset" option.
(1) provided ready to connect wiring. (2) Don't wire for option "without lockout after fault". (3) Don't wire in fixed position.

72
BTP207E-3.350-raccord 72 21/12/01, 10:25

Merlin Gerin

E33075

controller UA
load shedding and genset management
E33076

UA

load shedding

genset startup

Q1

Q2

ACP

23 22 27 26 28 30 29 31

24

10

25

load shedding load reconnection

genset startup genset shutdown

BatiBUS option
24 N O L R E 25
E33077

BatiBUS loop

BatiBUS loop

23 22

controller status indication


17 18 20 21

+
BA/UA

0V

24V

24V 0V

voluntary transfer command (e.j. for energy management)

supplementary control contact NR

11 12

13 14 15 16 10

UA

11 12 13 14 15 16

IVE
R
1 2 3 4 5 6 7 8 9 10

Q1 : circuit breaker supplying and protecting the automatic control circuits for the "Normal" source Q2 : circuit breaker supplying and protecting the automatic control circuits for the "Replacement" source IVE : electrical interlocking and terminal block unit ACP : auxiliaries control plate BA/UA : controller

c diagram shown with circuits de-energised, all devices open and relays in the released position.

Tests on "Normal" and "Replacement" voltages BA: c single-phase check for UN and UR: v tested across terminals 1 and 5 of circuit breakers Q1 and Q2. UA: c three-phase check for UN: v tested across terminals 1, 3 and 5 of circuit breaker Q1, v selection switch A of controller set to 1; c single-phase check for UN : v tested across terminals 1 and 5 of circuit breaker Q1, v selection switch A of controller set to 0.

Merlin Gerin

73
73 21/12/01, 10:25

BTP207E-3.350-raccord

Masterpact: connection

wiring diagrams for automatic source-changeover systems (cont.) automatic control - 2 sources + 1 coupling and lockout after fault (689651)
Version represented: c 2 sources + 1 coupling; c 2 circuit breakers closed; c electrical interlocking with lockout after a fault: inoperative with automatic reset option. possible states source 1 0 1 source 2 0 0 coupling 0 0 0 1 0 0 0 1 1 1 0 0 1 1 1 0 1

E33099

"SOURCE 1" BREAKER AUXILIARIES

"COUPLING" BREAKER AUXILIARIES

"SOURCE 2" BREAKER AUXILIARIES

S1

S2

CMa Fu RTn1 Fu Fu CMb RTn3 Fu N1+C N1+N2 N2+C RX2 Fu RX3


252 254 262 C2 A4 14 B4 22 24 324 322 314 312 252 254 262 C2 A4 12 14 B4 82 84 22 24 324 322 314 312 252 254 262 C2 A4 12
XF M MX OF SDE CH PF SDE CH PF CH PF SDE OF MX OF OF MX OF OF XF M XF M CE CE CE CE

RTn2

RTn4

COUPLER
Fu

RX1

324

322 314

312

82

84

CE

CE

12

321

311

251

81

11

21

C1

A1

B1

251

321

311

C1

A1

B1

81

11

21

14

Q1: QC: Q2: Cma: FU: Rtn1: Rtn2: Rtn3: Rtn4: Cmb: RX1: RX2: RX3:

Masterpact on source 1 Masterpact used for coupling Masterpact on source 2 3-position switch fuses voltage relay with 10 to 180 s time delay voltage relay with 0.1 to 30 s time delay voltage relay with 10 to 180 s time delay voltage relay with 0.1 to 30 s time delay coupling selection switch relay with 0.25 s time delay relay with 0.25 s time delay relay with 0.25 s time delay

M: XF: MX: CE: OF: SDE: CH: PF:

motor mechanism closing release shunt release connected position switch auxiliary changeover switch overcurrent fault-trip indication switch springs charged switch ready to close contact (closing possible if device is open, unlocked and operating mechanism charged).

c diagram shown with circuits de-energised, breakers open and in connected position, springs charged and relays in released position. Note: All indicating signals by O, F, OF, SDE, PF and CH auxiliary switches should be protected by fuses that discriminate with respect to the protection devices on the automatic control circuits to avoid disturbing the operation of the source-changeover system. The relays are not supplied with the circuit breakers.

321

311

251

81

11

21

C1

A1

90
BTP207E-3.440-raccord 90 21/12/01, 10:28

Merlin Gerin

B1

B4

82

84

22

24

permanent OFF auto

LV power air circuit breakers and switch-disconnectors

Masterpact 4/ complementary technical information


page tripping curves effect of ambient temperature 0 0

77
BTP207E-4.001-sommaire 77 21/12/01, 10:29

Masterpact: complementary technical information

tripping curves (cont.)

STR 68 U: load monitoring with 2 load limits


E30715

10000 5000

2000 1000

Ir = 0,41 x In Ic1 = 0,21 x In Ic2 = 0,21 x In

500

tr = 15480s
200

tr1 = tr / 2
100

tr2 = tr / 4
50

20 10 5

t(s)

2 1 .5

.2 .1 .05

.02 .01 .005

.002 .001 .05 .06

.08

.1

.2

.3

.4

.5 .6

.8

8 10

20

30

x In
In: CT rating Ir: LT protection current setting (delay: tr) Ic1: one load-shedding pick-up (delay: tr1) Ic2: another load-shedding pick-up (delay: tr2)

86
BTP207E-4.100-courbe dcl 86 21/12/01, 10:32

Merlin Gerin

STR 68: load monitoring with 1 load-shedding and 1 load-reconnection pick-up


E30717

10000 5000

2000 1000 500

Ir = 0,41 x In Ic1 = 0,21 x In Ic2 = 0,21 x In tr = 15480s

200

tr1 = tr / 2
100 50

20

tr2 = 60s
10 5

t(s)

2 1 .5

.2 .1 .05

.02 .01 .005

.002 .001 .05.06

.08 .1

.2

.3

.4

.5 .6

.8

5 6

10

20

30

x In
Ic1: load-shedding pick-up (delay: tr1) Ic2: load-reconnection pick-up 2 (delay: tr2)

Merlin Gerin

87
87 21/12/01, 10:32

BTP207E-4.100-courbe dcl

Masterpact: complementary technical information

tripping curves (cont.)

STR 68 U
E30714

10000 5000

2000 1000 500

Ir = 0,4 1 x In tr = 15480s

200 100 50

20 10 5

t(s)

2 1 .5

I2t ON

Im = 0,4 15 x In

0,4 0,3 0,2 I2t OFF 0,1

0,4 0,3 0,2 0,1 I (*)

.2 .1 .05

.02 .01 .005

.002 .001 .5 .6 .8 1 2 3 4 5 6 8 10 20 30 40 50 60 80 100 200 300

x In
(*)I In (A) type H2 : I = type H1 : I = type L1 : I = 84
BTP207E-4.090-courbe dcl 84 21/12/01, 10:31

kA

800

1000

1250

1600

2000

2500

3200

4000

5000

6000

1,6 kA ... 65 kA In ou 1,6 kA ... 50 kA 1,6 kA ... 11 kA

In ... 75 kA In ... 15 kA
Merlin Gerin

STR 68 U: earth fault protection


E30716

10000 5000

2000 1000 500

Ih = 0,21 x In Max. 1200A

200 100 50

20 10 5

t(s)

2 1 .5

0,4 0,3 0,2 0,1

.2 .1 .05

.02 .01 .005

.002 .001 .05 .06

.08 .1

.2

.3

.4

.5 .6

.8

5 6

10

20

30

x In
In: CT rating Ir: LT protection current setting (delay: tr) Im: ST protection pick-up (delay: tm) INST: instantaneous protection pick-up Ih: earth fault protection pick-up (delay: th) (0, 0.1, : time delay settings)

Merlin Gerin

85
85 21/12/01, 10:31

BTP207E-4.090-courbe dcl

Masterpact: complementary technical information

tripping curves (cont.)

STR 38 S/STR 58 U: earth fault protection


E30713

10000 5000

2000 1000 500

Ih = 0,11 x In Max 1200A

200 100 50

20 10 5

I2t ON

t(s)

2 1 .5

0,4 0,3 0,2 I2t OFF 0,1

.2 .1 .05

.02 .01 .005

.002 .001 .05 .06

.08 .1

.2

.3

.4

.5 .6

.8

10

20

30

x In
In: CT rating Ih: earth fault protection pick-up (delay: th)

82
BTP207E-4.080-courbe dcl 82 21/12/01, 10:31

Merlin Gerin

STR 38 S/STR 58 U: load monitoring


E30710

10000 5000

2000 1000 500

Ir = 0,41 x In Ic1 = 0,81 x Ir Ic2 = 0,51 x Ir tr1 = tr / 2

200

tr2 = tr / 4
100 50

20 10 5

t(s)

2 1 .5

.2 .1 .05

.02 .01 .005

.002 .001 .05 .06

.08 .1

.2

.3

.4

.5 .6

.8

5 6

10

20

30

x In
Ir: LT protection current setting (delay: tr) Ic1: load-shedding pick-up 1 (delay: tr1) Ic2: load-shedding pick-up 2 (delay: tr2)

Merlin Gerin

83
83 21/12/01, 10:31

BTP207E-4.080-courbe dcl

Masterpact: complementary technical information

tripping curves (cont.)

STR 38 S
E30711

10000 5000

2000 1000 500

Ir = 0,4 1 x In

200 100 50

20 10 5

t(s)

2 1 .5

I2t ON Im = 1,5 10 x Ir

Inst (*)

0,4 0,3 0,3 0,2 0,1 0,2 I2t OFF 0,1

.2 .1 .05

.02

0
.01 .005

.002 .001

.5 .6

.8

5 6

10

20

5 6

8 10

20

30

x Ir
(*)Inst In (A) I = In x ... (N-H) I = In x ... (L) 80
BTP207E-4.070-courbe dcl 80 21/12/01, 10:30

x In

630 28 14

800/1000 28 10

1200/1600 24 8

2000 20 6

2500 14 6

3000/3200 12 -

4000/5000/6300 10 Merlin Gerin

STR 58 U
E30712

10000 5000

2000 1000 500

Ir = 0,4 1 x In tr = 15480s

200 100 50

20 10 5

Im = 1,5 10 x Ir I2t ON

t(s)

2 1 .5

0,4 0,3 0,3 0,2 0,1 0,2 I t OFF


2

.2 .1 .05

0,1

0 I = 2 x InMax (*)

.02 .01 .005

.002 .001 .5 .6 .8 1 2 3 4 5 6 8 10 20 3 4 5 6 8 10 20 30

x Ir
(*)Max In (A) Max = In x ... (N-H)
Max = In x ... (L)
Merlin Gerin

x In

630 28 14

800/1000 28 10

1200/1600 24 8

2000 20 6

2500 14 6

3000/3200 12 -

4000/5000/6300 10 81

BTP207E-4.070-courbe dcl

81

21/12/01, 10:30

Masterpact: complementary technical information

tripping curves

STR 18 M
E30708

10000 5000

2000 1000 500

200 100 50

20

I = 2 x In Max (*)
10 5

t(s)

2 1 .5

.2 .1 .05

.02 .01 .005

.002 .001 .5 .6 .8 1 2 3 4 5 6 8 10 20 30 40 50 60 80 100 200 300

x In
(*)Max In (A) Max = In x ... 630 28 800/1000 28 1200/1600 24 2000 20 2500 14 3000/3200 12 4000/5000/6300 10

78
BTP207E-4.060-courbe dcl 78 21/12/01, 10:30

Merlin Gerin

STR 28 D
E30709

10000 5000

2000 1000 500

Ir = 0,4 1 x In

200 100 50

20 10 5

t(s)

Im = 1,5 10 x Ir
1 .5

Inst (*)

.2 .1 .05

.02 .01 .005

.002 .001

.5 .6

.8

5 6

10

20

5 6

10

20

30

x Ir

x In

Inst (*): fixed pick-up at 10 In


Merlin Gerin

79
79 21/12/01, 10:30

BTP207E-4.060-courbe dcl

Masterpact: complementary technical information

effect of ambient temperature

ambient temperature

The electrical and mechanical characteristics are specified for an ambient temperature between 5 and +60 C. Masterpact circuit breakers operate from 10 and +70 C. First closing minimum temperature: 30 C. In addition, Masterpact circuit breakers comply with IEC standards 68.2.1 and 68.2.2: exceptional storage temperature from: 50 to +100 C. The table below indicates the maximum current rating, for each connection type, as a function of the ambient temperature around the circuit breaker and the busbars.

Current rating (A) as a function ambient temperature (C)


Masterpact version drawout M08N/H/L M10N/H/L M12N connection T C front or rear 40 800 1 000 1 250 horizontal 45 800 1 000 1 250 50 800 1 000 1 250 55 800 1 000 1 250 60 800 1 000 1 200 rear vertical 40 800 1 000 1 250 45 800 1 000 1 250 50 800 1 000 1 250 55 800 1 000 1 250 60 800 1 000 1 250 fixed front or rear 40 800 1 000 1 250 horizontal 45 800 1 000 1 250 50 800 1 000 1 250 55 800 1 000 1 250 60 800 1 000 1 250 rear vertical 40 800 1 000 1 250 45 800 1 000 1 250 50 800 1 000 1 250 55 800 1 000 1 250 60 800 1 000 1 250 Power dissipation and resistance between inputs/outputs power(1) drawout 160 250 360 dissipated (W) fixed 66 103 150 input/output(2) drawout 53 53 53 resistance () fixed 33 33 33 M12H 1 250 1 250 1 250 1 250 1 250 1 250 1 250 1 250 1 250 1 250 1 250 1 250 1 250 1 250 1 250 1 250 1 250 1 250 1 250 1 250 230 100 32 16 M12L 1 250 1 250 1 250 1 250 1 250 1 250 1 250 1 250 1 250 1 250 1 250 1 250 1 250 1 250 1 250 1 250 1 250 1 250 1 250 1 250 360 150 50 36 M16N/H M16L 1 600 1 600 1 600 1 600 1 550 1 600 1 600 1 600 1 600 1 550 1 600 1 600 1 600 1 600 1 600 1 600 1 600 1 600 1 600 1 600 390 170 32 16 1 600 1 600 1 600 1 600 1 500 1 600 1 600 1 600 1 600 1 600 1 600 1 600 1 600 1 600 1 600 1 600 1 600 1 600 1 600 1 600 460 220 31 12 M20N/H M20L 2 000 2 000 2 000 2 000 1 900 2 000 2 000 2 000 2 000 1 900 2 000 2 000 2 000 2 000 2 000 2 000 2 000 2 000 2 000 2 000 365 180 18 9 2 000 2 000 2 000 2 000 1 900 2 000 2 000 2 000 2 000 1 900 2 000 2 000 2 000 2 000 2 000 2 000 2 000 2 000 2 000 2 000 500 250 23 10 M25N/H M25L 2 500 2 500 2 430 2 350 2 250 2 500 2 500 2 500 2 500 2 400 2 500 2 500 2 500 2 500 2 500 2 500 2 500 2 500 2 500 2 500 520 260 17 8 2 500 2 350 2 250 2 150 2 000 2 500 2 500 2 500 2 350 2 200 2 500 2 500 2 500 2 500 2 300 2 500 2 500 2 500 2 500 2 500 780 390 23 10 M32H 3 150 3 080 3 000 2 900 2 800 3 200 3 200 3 100 3 000 2 900 3 200 3 200 3 200 3 200 3 100 3 200 3 200 3 200 3 200 3 100 803 500 15 10 M40H 3 800 3 650 3 500 3 300 3 100 4 000 3 800 3 600 3 400 3 200 4 000 4 000 4 000 3 900 3 800 4 000 4 000 4 000 4 000 3 900 1 250 780 15 10 M50H 5 000 4 750 4 500 4 250 4 000 5 000 5 000 5 000 5 000 4 700 5 000 5 000 5 000 5 000 5 000 5 000 5 000 5 000 5 000 5 000 1 150 700 9 8 M63H 6 000 5 700 5 400 5 100 4 800 6 300 6 000 5 700 5 400 5 100 1 200 9

(1) Values measured at In, 50/60 Hz for a 3-pole or 4-pole breaker. (2) Values measured per pole.

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BTP207E-4.110-dclassement 88 21/12/01, 10:32

Merlin Gerin

Merlin Gerin

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89 21/12/01, 10:32

BTP207E-4.110-dclassement

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