PHATECO TECHNICAL SERVICE JSC Ultrasonic testing instruction

Document No. PTC.UT.I!""# Re$ision " Issue% %ate &'.Dec.&"#" Sign ,,,,,,,,,,,,,,, Sign ,,,,,,,,,,,,,,,

(ritten )* Ngu*en Duc Dung + UT le$el II A--ro$al )* ,,,,,,,,,,,,,,,,,,,,,,

1.0 Purpose T.is instruction a--lies /or ultrasonic testing to %etect %e/ect in -arent metal0 1el% )o%* an% HA2 o/ )utt 1el% car)on steel -late o/ t.ic3ness &"mm 2.0 Reference document 4S EN #5#6 &""7 4S EN #5#& &""7 4S EN '87!& &""# 4S EN '87!# #998 ! :eneral Princi-les 3.0 Personnel: Personnel -er/orming testing in accor%ance to t.is instruction s.all .a$e a minimum ;uali/ication to SNT!TC!#A UT le$el # or e;ui$alent 4.0 Equipment used: 6.#. <la1 %etector An A!can /la1 %etector 1it. $ali% cali)ration certi/icate0 e=am-le US> 7'?!DAC S@N 5"55a0 cal %ue %ate is &'."A.&"## 6.&. Pro)e a. com-ress 1a$e -ro)e " %egree0 #"mm %ia.0 single cr*stal0 /re;. ' >HB ). s.ear 1a$e -ro)e 5"0 A" an% 6' %egree0 single cr*stal 8=9mm0 /re;. 6>HB 6.7. Cali)ration )loc3 II( V#0 V& 6.6. Re/erence )loc3 DAC )loc3 &"mm 1it. si%e 7mm SDH 6.'. Cou-lant oil 6.A. Ot.er magnet rule0 rule0 -encil0 -a-er0 )lan3 re-ort /orm0.. 5.0 Component identification: S-ecimen No PL&" + ""# SiBe 7'"L=7""(=&"mm Single V + 4ut 1el% in car)on steel -late

6.0 Safet Precaution All o-erators an% su-er$isors s.all )e a1are o/ an* local sa/et* rules regar%ing t.e 1earing o/ sa/et* clot.ing an% /oot1ear0 t.e use o/ sa/et* e;ui-ment an% etc. Sur/ace tem-erature o/ t.e com-onent s.all not e=cee% '"oC Com-onent must )e securel* situate% an% accessi)le. !.0 "rea to #e test Parent metal + at ma=imum /ull s3i- o/ all angle -ro)es C (el% )o%* C HA2 )ot. si%e o/ 1el% <or 1el% o/ -late t.ic3ness &"mm0 re;uire% area is &D&"DTAN5" E ##">> $.0 Preparation for test 8.#. Use -ro)e Bero an% V# )loc3 to cali)ration time )ase at range o/ #""mm an% sa$e setting to a %ata set an% c.ange name accor%ing to serial num)er o/ -ro)e. 8.&. Use V# )loc3 an% DAC )loc3 to cali)rate /or eac. angle -ro)e F6'0 A"0 5" %egreeG ! -ro)e in%e=0 mar3ing -ro)e in%e= on eac. -ro)e ! time )ase FH &t@cosI range #'" mm /or -ro)e 5" %egree0 #&'mm /or -ro)e A" an% 6' %egreeG ! actual re/lecte% angle ! construct DAC 1it. SDH 7mm until -oint got soun% -art H /ull V!-at. F#&"mm /or -ro)e 5"I 8"mm /or -ro)e A"I A"mm /or -ro)e 6'G 1it. /irst DAC -oint o/ 8" <SH ! construct &"%4 %ro- )eam -ro/ile using IO( )loc3 an% %ra1 on )eam -lotting car% ! A/ter /inis. cali)ration /or eac. )loc30 sa$e all setting to a %ata set an% c.ange name accor%ing to serial num)er o/ eac. -ro)e 8.7. All scanning sur/ace s.all )e /ree /rom loose scale an% 1el% s-atter an% s.all )e o/ uni/orm contour. <or -late &"mm0 #&" mm )ot. si%e o/ 1el% to )e cleaning. 8.6. Dra1 s3etc. o/ sam-le to )e test0 recor% its t.ic3ness an% %ra1 ucross sectional %ra1ing o/ t.e Joint con/iguration to t.e actual measurement. Dra1 u- center line o/ t.e 1el% an% #@& s3i-0 /ull s3i%istance /or all angle -ro)e0 clearl* i%enti/* %atum -oint. 8.'. Per/orm $isual ins-ection o/ t.e 1el% an% note% an* $isual %e/ect /oun% %.0 &estin' procedure 9.#. Parent metal testing an% measure t.ic3ness ! Recall %ata set /or straig.t -ro)e use%0 -ut -ro)e on -arent material area /ree /rom im-er/ections0 c.ange range setting to 6"mm F& time o/ t.ic3nessG an% a%Just gain to got secon% )ac3 re/ection ec.o to 8"K <SH ! >easure t.ic3ness an% recor% t.ic3ness in re-ort /orm ! Carr* out -arent metal e=amination )* scan -ro)e o$er ma=imum re;uire% testing area o/ )ot. si%e 1el%0 use A%4 %ro- met.o% to mar3ing an* lamination@inclusion /oun% an% recor% onto roug. re-ort

9.&. Recall %ata set /or -ro)e 5"0 use t1o -ro)e 5" on DAC )loc3 an% test sur/ace to measure trans/er loss0 i/ trans/er loss H &%40 a%% trans/er loss to correct sensiti$it* setting. Increase #& %4 sensiti$it* /or scanning 9.7. Carr* out critical root scanning )* using 5" -ro)e at t.e L s3i%istance 1it. a gui%e stri- )ot. si%e o/ t.e 1el%. FRe/er to S3etc. &G. Recor% an* root %e/ect /oun% onto roug. re-ort. 9.6. Carr* out 1el% )o%* scanning /or longitu%inal %e/ect )* mo$e t.e -ro)e )ac3 an% /ort. at L s3i- an% /ull s3i- %istance )ot. si%e o/ t.e 1el% /or 1el% )o%* testing. Assess eac. signal got ma=imum am-litu%e more t.an 77K DAC an% /alls 1it.in " to L s3i- )eam -at. an% L s3i- to /ull s3i- )eam -at. range. Recor% an* %e/ect /oun% regar%ing its am-litu%e0 siBe0 t*-e an% -osition onto roug. re-ort. FRe/er to s3etc. 7G. 9.'. Carr* out 1el% )o%* scanning /or trans$erse %e/ect. Place t.e -ro)e )esi%e t.e 1el% ca- angle% slig.tl* in1ar%s along t.e 1el% to scan /or trans$erse %e/ect. Turn t.e -ro)e aroun% an% c.ec3 in t.e o--osite %irection on )ot. si%es o/ t.e 1el%. Assess eac. signal got ma=imum am-litu%e more t.an 77K DAC. Recor% an* %e/ect /oun% regar%ing its am-litu%e0 siBe0 t*-e an% -osition onto roug. re-ort. FRe/er to s3etc. 6G 9.A. C.ange t.e -ro)e angle 6'0 A" in turn an% re-eat ste- 9.&0 use same correct trans/er loss o/ -ro)e 5" /or -ro)e 6' an% A" 9.5. T.e lengt. o/ -lanar %e/ect s.all )e measure% using A%4 %ro- met.o% an% /or t.e lengt. o/ t.e %e/ect s.all )e measure% using &"%4 %romet.o%. T*-e o/ t.e %e/ect s.all )e asses as c.aracteristic o/ its -osition on 1el%. FCrac30 LOP0 LO<0 Slag is .a$e %i//erence location an% -ro-ertiesG 9.8. Trans/er all t.e %e/ects /oun% onto t.e stan%ar% re-ort /orm an% re-ort s.all )e su)mitte% to NDT su-er$isor.

10.0

Scannin' Pattern for Sin'le ( )utt *oint

#7"mm F<ull s3i-G

#7"mm F<ull s3i-G

<igure # Scanning /or -arent metal

:ui%e stri-

L s3i-

L s3i-

:ui%e stri-

<igure & Scanning /or critical root <ull s3iL s3iL s3i<ull s3i-

<igure 7 Scanning /or 1el% )o%*

<igure 6 Scanning /or trans$erse %e/ect

11.0

"cceptance+ Re*ect All in%ication to )e recor% on a stan%ar% re-ort an% su)mit to NDT su-er$isor /or rec.ec3 an% Ju%gement

12.0

Post &est Procedure Remo$e all cou-lant an% mar3ing /rom sur/ace o/ com-onent an% -rotect 1it. a t.in la*er o/ oil. Re-ort all in%ication on a stan%ar% re-ort s.eet s.o1ing clearl* t.e siBe0 -osition 1it. re/erence to %atum -oint0 orientation an% nature o/ t.e %e/ects.

13.0

,on Compliance I/ t.e o-erator una)le to /ollo1 t.is instruction0 more gui%ance s.all )e soug.t /rom t.e NDT su-er$isor.

14.0

Reportin' Recor% to a re-ort at least in/ormation /or ClientI Test or ProJect NoI (or3 LocationI Tec.ni;ue use%I Part Descri-tionI <in%ings @ ResultsI Test Proce%ure num)erI Date o/ Test