FMSCI

Hero Honda Glamour

Page : 1

The Federation of Motor Sports Clubs of India

"Krishna Towers - I", VI Floor, Apt. 25 New No.50, Sardar Patel Road, Chennai 600 113 Phone : +91-44-22352673, Fax : +91-44-22351684 email : fmsci@vsnl.com, website : www.fmsci.org

2 Wheeler FMSCI Technical Data Form No.TDF070001 Valid From : 20th April 2007 Valid till :

Article

Description 1. General

101 102 103 104

Manufacturer's Name Manufacturer's address Brand name Model Model Year Model Identification Name Beginning Serial No. End Serial No.

Hero Honda Motors Ltd. 34 Basant Lok, Vasant Vihar, New Delhi 110057 Hero Honda Glamour PGM F.I. 2007 Glamour PGM F.I. 07 A CE M, 07 A CF M 07 M CE M, 07 M CF M Motorcycle 102 (Kick) Kgs. 2. Engine Four Stroke One 52.40 mm 57.80 mm 100 mm 124.80 cc 11.25 cc 9.2 : 1

105 106 201 202

Type Minimum weight (Without fuel/fairings/rider) Type of Engine Number of Cylinders a) Bore

203

b) Stroke c) Conrod length

204 205 206

Cubic capacity Minimum Volume of Cylinder Head Compression Ratio Piston a) Material

Aluminium Alloy 102 gms Three Rings / Piston 0.5 mm towards inlet side Chromium Molybdenum Steel

207

b) Minimum Weight c) No. of Rings / Piston d) Piston pin offset e) Piston pin material

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Hero Honda Glamour

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Material 208 a) Crankcase b) Cylinder barrel c) Cylinder head d) Generator cover e) Primary case cover f) Clutch cover g) Crankshaft cover h) Gear Box cover i) Ignition cover k) Cylinder head cover (valve) Quantity of Spark Plug / Cylinder Aluminium Alloy Aluminium Alloy + CI Liner Aluminium Alloy Aluminium Alloy Not Applicable Aluminium Alloy Aluminium Alloy Aluminium Alloy Aluminium Alloy Aluminium Alloy One Material Crank shaft Conrod 209 210 211 212 213 214 Thickness of tightened cylinder head gasket Position of Cylinder & head relative to the Crank Case a) Method of cooling b) Type of liquid Does the cylinder have a sleeve or liner If yes, material Cylinder barrel coating Method of Induction A) Fuel feed by Carburettor a) Make b) Type / Model 215 c) Venturi diameter d)Maximum diameter of Carburettor exit port e) Length of adaptor 215 B) Fuel feed by Injection a) Make b) Model c) Kind of fuel measurement d) Dimensions of intake pipe at the throttle or slide location e) Number of effective fuel outlets KEIHIN ECU 8586 Volumetric Method 18.5 mm One Steel Steel 0.25 mm Horizontal Air Not Applicable Yes, Cast Iron Liner NO Poppet Valve Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Weight 2.25 kgs 114 gms

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Hero Honda Glamour

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f) Position of injectors f1) Manifold / Cylinderhead

Over Throttle Body Yes (1) / Yes Temperature, Pressure, Throttle Angle, Crank Angle, RPM, Bank angle Fuel Pump, ECU

g) Sensors of injection system h) Actuators of injection system

For Two Strokes Only a) Number of Ports Total 216 Intake Transfer Boost Exhaust b) Height of Ports 216 Intake Transfer Boost Exhaust c) Width of Ports 216 Intake Transfer Boost Exhaust Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable For Four Strokes only Inlet valves a) Number 217 b) Diameter c) Stem dia d) Overall length e) Weight Exhaust valves a) Number 218 b) Diameter c) Stem dia d) Overall length e) Weight 219 Maximum valve lift a) Intake 5.80 mm One 21 mm 4.955 4.970 mm 71.75 mm 19 gms One 24 mm 4.975 4.990 mm 72 mm 20 gms Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable

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Hero Honda Glamour

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b) Exhaust 220 Type of valve operation Ratio 221 a) Rocker Arm b) Oscillating lever c) Rocker Arm weight 222 223 224 225 Overhead valve Overhead CAM Pushrod Method of Cam shaft drive CAM Timing a) Inlet opens 226 b) Inlet closes c) Exhaust opens d) Exhaust closes 227 CAM dimensions a) Inlet

5.60 mm Tappet Rocker Arm

23.73 / 18.00 Not Applicable 39 gms Yes Yes No Cam Chain Drive

5 Degree BTDC 22 Degree ABDC 37 Degree BBDC 3 Degree BTDC

A=18.40 +/-0.1 mm B=14 +/-0.1 mm

b) Exhaust

A=18.24 +/-0.1 mm B=14 +/-0.1 mm

c) Weight of the Cam d) Weight of the bush / es e) Dimension of the bush / es

204 gms Not Applicable Not Applicable

Applicable to both 2 & 4 Stroke Engines 228 229 230 Type of Ignition Starting Devices a) Clutch b) Method of operation c) Weight of Clutch Basket (Clutch Assy) 231 Transmission Primary Drive a) Method of primary drive b) If gear drive Primary Drive Ratio If gears / Chain a) No. of teeth b) Thickness Gears 67 / 20 (3.3500) 9 / 16 mm Gear Straight Cut Fully Transistorized Ignition System Kick & Self Both Multi Plate Wet Cable 1.756 kg

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Hero Honda Glamour

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if belt a) Diameter of pulleys Gear Box 232 a) Shell Material b) No. of speeds c) Material of gears Gear Ratio Aluminium Casting Four Chromium Molybedenum Steel No. of teeth Drive First Second Third Fourth Fifth Sixth 2.769 1.500 1.095 0.913 NA Not Applicable 13 20 21 23 NA NA Driven 36 30 23 21 NA NA Drive 15 9 8.3 10 NA NA Thickness Driven 12.2 9.4 9 9 NA NA Not Applicable

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Hero Honda Glamour

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Cam lift in mm (dismounted camshaft) Intake Rotation Angle in Degrees 0 -5 -10 -15 -30 -45 -60 -75 -90 -105 -120 -135 -150 Lift in Mm 4.3976 4.3542 4.2168 3.9829 2.7061 1.0596 0.2764 0.1331 0.0509 0 0 0 0 +5 +10 +15 +30 +45 +60 +75 +90 +105 +120 +135 +150 4.3456 4.2076 3.9860 2.8293 1.1744 0.2199 0.0778 0.0244 0 0 0 0 Rotation Angle in Degrees Lift in Mm Rotation angle in Degrees 0 -5 -10 -15 -30 -45 -60 -75 -90 -105 -120 -135 -150 Exhaust Lift in Mm 4.2411 4.1951 4.0655 3.8601 2.8404 1.4055 0.2961 0.0982 0.0389 0 0 0 0 +5 +10 +15 +30 +45 +60 +75 +90 +105 +120 +135 +150 4.2024 4.0836 3.8842 2.7848 1.1692 0.2161 0.0771 0.0237 0 0 0 0 Rotation angle in Degrees Lift in Mm

A shift of +/- 2 degrees of the whole measurement is accepted Secondary Drive a) Method of Secondary Drive 233 b) Secondary Drive Ratio c) If chain, No. of teeth d) If belt, diameter of pulleys 3 301 a) Main frame type b) Material (Gussets / Tubes) Front Suspension 302 a) Method of suspension b) Front tube O.D. c) Lower Slider O.D. Rear Suspension 303 a) Method of suspension b) Swinging Arm Type c) Material Twin Shock Rectangular Box Section ERW Steel Telescopic Hydraulic 40 mm 31 mm Chain 43 / 14 (3.0714) 108 links Not Applicable Chassis and Suspension Tubular Double Cradle Gussets & Tubes

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Hero Honda Glamour

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Wheels 304 a) Front wheel rim diameter b) Width 305 306 c) Rear wheel rim diameter d) Width Oil Tank Capacity Fuel Tank 307 a) Capacity b) Material 308 Has the fuel system an electrical pump 12.0 liters (Min) Zinc Nickle Coated Sheet Yes 18 Inches 40.6 mm 18 Inches 47 mm 0.9 liters at disassembly

Exhaust System

401

Detachable baffles

No

402

Weight of the silencer system with bolts for 3.985 kgs fixing the same Inner diameter of the bend of the silencer 19.8 mm

403