Professional Documents
Culture Documents
SUBMITTED BY :
SHUBHAM JAIN
ROLL NO - 0612831071
INDUSTRIAL TRAINING REPORT BY SHUBHAM JAIN (0612831071).
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INDUSTRIAL TRAINING REPORT BY SHUBHAM JAIN (0612831071).
INDUSTRIAL TRAINING
REPORT
ON
‘ NTPC DADRI’
GAS POWER PLANT
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INDUSTRIAL TRAINING REPORT BY SHUBHAM JAIN (0612831071).
Acknowledgement
These eight weeks at National Thermal Power Corporation (NTPC)
have been a great
learning experience. It has been one of the most enriching experience
for me to work
along with the employees of one of the best managed
organizations, a company
rightly considered as one of the Navratna’s in the public sector of the
country..
SHUBHAM JAIN
ROLL NO - 0612831071
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INDUSTRIAL TRAINING REPORT BY SHUBHAM JAIN (0612831071).
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INDUSTRIAL TRAINING REPORT BY SHUBHAM JAIN (0612831071).
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INDUSTRIAL TRAINING REPORT BY SHUBHAM JAIN (0612831071).
CONTENTS
S.NO. DESCRIPTION PAGE
NO.
(1) OVERVIEW OF NTPC 7
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1- Overview of NTPC
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VISION
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MISSION
“Develop and provide reliable power, related products and
services at competitive prices, integrating multiple energy sources
with innovative and eco-friendly technologies and contribute to
society”
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2- Station At Glance
NTPC dadri is model project of NTPC . also it tit the best project
of NTPC also known as NCPS ( National capital power station ).
Situated 60 kms away from Delhi in the District of gautam budh
Nagar, Uttar Pradesh. The station has an installed capacity of
1669 MW of power – 840 MW from Coal based units and 829
MW Gas Based Station . the station is excelling in performance
ever since it’s commercial operation . consistently in receipts of
meritorious projectivity awards, the coal based units of the station
stood first in the country in terms of PLF for the financial year
1999 – 2000 by generating an all time national high PLF of 96.12
% with the most modern O & M Practices. NTPC – Dadri is
committed to generated clean and green Power. The Station also
houses the first HVDC station of the country (GEP project) in
association with centre for power efficiency and Environment
protection (CENEEP) – NTPC & USAUID. The station has
bagged ISO 14001 & ISO 9002 certification during the financial
year 1999 – 2000, certified by Agency of International repute M/s
DNV Netherlands M/s DNV Germany respectively.
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Introduction
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Combined Cycle
Brayton Cycle
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th = Energy at GT shaft
Chemical Energy of fuel
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= 1 — Q Output/ Q Input
Fig.1
Rankine Cycle
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Fig.2
We have seen in the above two cycles that gas turbine exhaust is
at a
temperature of 500–550 0C and in Rankine Cycle heat is
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The conventional fossil fuel fired boiler of the steam power plant
is replaced with a ‘Heat Recovery Steam Generator’ (HRSG).
Exhaust gas from the gas turbine is led to the HRSG where heat
of exhaust gas is utilised to produce steam at desired parameters
as required by the steam turbine.
as described below:
Heat contained in exhaust gas is used to heat feed water to a
desire
Fuels
Gas turbines are capable of burning a range of fuels including
naptha, distillates, crude oils and natural gas. Selection of fuel (s)
depends on several factors including fuel availability, fuel cost
and cleanliness of fuel.
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Dual fuel systems are commonly used, enabling the gas turbine
to burn back-up fuels when the primary fuel source is not
available. Dual fuel systems can also be designed to fire both
fuels simultaneously.
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• Auxiliary Gear
• Couplings
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‘trip’ in the event of grid collapse. The black start system consist
of a separate diesel engine or a gas turbine driven synchronous
generator connected to station switch gear bus. It can be
operated manually from local or remote and also it
automatically comes into operation following a black out
condition. Capacity of the black start unit should be such that it
can supply the total auxiliary power required to start a gas
turbine from standstill condition.
3. Fuel System
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Mode of firing
It is provided to fire natural gas or naphtha or in mixed mode of
the fuel in the GT Combustion Chamber.
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The gas analysis is carefully checked from the stand point these
point of hydrate formation or icing at the pressure reducing
station under the worst ambient temperatures prevalent at each
site. If there is any tendency for the above, a suitably, rated gas
fired indirect heater is provided ahead of the pressure reducing
station. The gas heater ensures a gas temperature sufficiently
high such that the after pressure reduction the gas temperature is
at least 20” C higher than hydrate forming temperature or the gas
dew point whichever is higher. The heater normally utilises
natural gas for firing. Heat from the fire tube
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Start up Mode
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• Loading of S/T
S/T loading rate after HP/LP by-pass are fully closed and
HP/LPCV are fully opened is determined by the load
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Power Generation:
Air Inlet
The amount of air needed for combustion is
800,000 cubic feet per minute. This air is drawn
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Turbine-Generators:
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Steam Turbine
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Emissions Control
Aqueous Ammonia
In addition to the SCR, Aqueous Ammonia (a
mixture of 22% ammonia and 78% water) is
injected into system to even further reduce levels
of NOx.
Transformers
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Water Tanks
The largest tank is the Service Water tank. It
contains 470,000 gallons of water to be used for
drinking, fire fighting and for the high purity water
train. The water from the service water tank is
pumped to the water treatment building where it
then passes through a reverse osmosis unit, a
membrane decarbonater, and mixed resin bed
demineralizers to produce up to 400 gallons per
minute of ultra pure water.
The pure water is then stored in the smaller
365,000-gallon tank until it is turned into steam
for making electricity.
Natural Gas
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Control Room
From the control room, the plant operators
monitor and operate the facility, via the plant’s
“Distributed Control System”, with the click of a
mouse, viewing graphic representations of all
MEC systems on various screens.
The system gives operators both audible and
visual signals to keep them informed of plant
conditions at all times and to determine when
preventative maintenance is required.
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7.AUTOMATION AND
CONTROL SYSTEM
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PROCESS STRUCTURE
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Drive Level
Function Group Level
Unit Level.
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SYSTEM OVERVIEW
Modulating controls
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Speed
Temperature
Current
Voltage
Pressure
Eccentricity
Flow of Gases
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Vaccum Pressure
Valves
Level
Vibration
PRESSURE MONITORING
Switches
Gauges
Transmitter type
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INPUT 4-20 mA
ANALOG INPUT MICRO
MODULE PROCESSOR
ALARM
Pressure
HL switch ElectricityAN
D
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Start Level
low Pressure in line Level High
High level
pump Electricity
OR
Stop
Pressure
Electricity
TEMPERATURE MONITORING
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Temperature Range
Accuracy Required
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FLOW MEASUREMENT
Flow measurement does not signify much and is
measured just for metering purposes and for
monitoring the processes
ROTAMETERS:
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Flowmeters
Venurimeters / Orifice meters
Turbines
Massflow meters ( oil level )
Ultrasonic Flow meters
Magnetic Flowmeter ( water level )
Selection of flow meter depends upon the purpose ,
accuracy and liquid to be measured so different
types of meters used.
Turbine type are the simplest of all.
They work on the principle that on each rotation of
the turbine a pulse is generated and that pulse is
counted to get the flow rate.
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VENTURIMETERS :
CONTROL VALVES
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