Continuous Casting Machine # 1 (Caster Proper)

Team Leader - MUKUL PRASAD, ISP Team Members R.N.Kumar,ISP D.Dutta, ISP P P Chari, MECON A.K.Chourasia, ISP Satish kumar, ISP D Mondal, SL R.Gautam,ISP Antariksh Gupta, ISP Swaraj Mondal, ISP Ajay Kumar Kushwaha, ISP S.K.Bhattacharya, MECON P.K.Behera, MECON Rajesh Das, MECON Amit Singh, MECON D.K.Bhowmik, MECON Ajay Sharma, MECON Soumyodeep Ghosh, MECON Manfred Wurm, SL Pranab Podder, SL Soumen, SL Sukumar, SL Ravi, SL S R Das, ISP Abhra, SL Saikat, SL Swadeep Patel, SL P Bhattacharya, UBEL Suendra Kumar, ISP Mithun Kundu, UBEL Ashok Sahu, UBEL Yogendra Pandey,UBEL Ajay Sharma, ISP

Readiness For First Heat : 30-Sept-13

S. No Description

Balance activity

Responsible person

Executing Agency

Start date

Completion date

Tools and Tackles Required

Safety Precautions taken

Quality Checks

MECHANICS Balance Grouting of Laddle Turret fixed frame along with the cover Slope inside the turret for oil drain

Laddle Turret

P.Bhattacharya

M/s UBEL

WIP

29-05-13

Grouting Material

A.B

Specification of grout Material

Laddle Turret

Soumyodeep Ghosh

M/s UBEL

30-05-13

31-05-13

Cement

A.B

surface finishing

A- Safety shoes,safety helmets, escape routes, valid work permit, welding gloves, goggles B-Safety Harness,valid height pass,safety net,lifeline,fall arrestor, safe approach, path to working platform
1 of 36

S. No Description

Balance activity Fixing of limit switch arrangements for lifting cylinder Proper fixing of taper washer

Responsible person

Executing Agency M/s UBEL

Start date

Completion date

Tools and Tackles Required Welding setup

Safety Precautions taken A

Quality Checks

Tundish Car Tundish Preheating Station Tundish Preheating Station Tundish Preheating Station Tundish Preheating Station Tundish Preheating Station Tundish Stopper Rod Device

Pandey

WIP

17-05-13

Level, Travel length

Ravi

M/s UBEL

WIP

26-05-13

Wrench Drilling machine. Spanner Grinder, Welding setup

Alingment

Positioning of the service platform

Pandey

M/s UBEL

WIP

26-05-13

Level,Position

fixing and finishing of handrails

Pandey

M/s UBEL

WIP

27-05-13

Completeness, welding

Orientation change of Lift cylinder Fixing of additional supports for service platforms Installation of Stopper Mechanism

Ravi

M/s UBEL

WIP

27-05-13

Hammer,Spanners Welding setup,Hammer,Spanners Chain Pulley, Sling, Dshackle Welding setup.

Alingment and fitment

Amit Singh

M/s UBEL

WIP

28-05-13

Level, Position

P Bhattacharya

M/s UBEL

22-07-13

30-07-13

Alingment, verticality, Level

10

Emergency Cut-off Gate Cut off gate and cylinder Ladle Shroud Manipulator Ladle Shroud Manipulator Ladle Shroud Manipulator Tundish Car Runway Structure Tundish Car Runway Structure Quick Nozzle changing device Swivelling Launder

Ravi

M/s UBEL

20-07-13

30-07-13

Alignment

11

Connections with Hydraulics

Kundu

M/s UBEL

17-05-13

21-05-13

Tool Box

check for leakage

12

Installation of rotary joint

Satish kumar

M/s UBEL

17-05-13

17-05-13

Wrech set Wrench set, Emery paper, hand pump,Tap set, cloth, Diesel Torque Wrench

A As per Technologist's requirement tightness of all fastners with torque wrench

13

Refurbishment of hydraulic cylinder Fastening of missing lock nuts- bottom frame Finishing of bends for handrails

Ravi

M/s UBEL

20-05-13

31-05-13

14

Pandey

M/s UBEL

18-05-13

20-05-13

15

Pandey

M/s UBEL

27-05-13

31-05-13

Grinder, Welding setup

16

Erection

Ravi

M/s UBEL

20-06-13

30-06-13

Hoses, wrench set Wrench set, Wooden block

A,B

Unwanted projections

17

Fixing of bushing guide

Manfred Wurm

M/s UBEL

10-07-13

29-07-13

A,B

Surface finishing

A- Safety shoes,safety helmets, escape routes, valid work permit, welding gloves, goggles B-Safety Harness,valid height pass,safety net,lifeline,fall arrestor, safe approach, path to working platform
2 of 36

S. No Description

Balance activity

Responsible person

Executing Agency M/s UBEL

Start date

Completion date

Tools and Tackles Required Welding setup Chain pulley block, web sling, D-shackle Welding setup Welding setup, gas cutting tools, Grinding machine Welding setup, gas cutting tools, Grinding machine Welding setup, gas cutting tools, Grinding machine Welding setup, gas cutting tools, Grinding machine Welding setup, gas cutting tools, Grinding machine Welding setup, gas cutting tools, Grinding machine Welding setup, gas cutting tools, Grinding machine Welding setup, gas cutting tools, Grinding machine Welding setup,hammer, spanner winch machine Plasma cutter, Arc welding set up, Grinding machine, Mallet Welding setup, gas cutting tools, Grinding machine

Safety Precautions taken A,B

Quality Checks

18

Swivelling Launder

Welding of bracket for bushing guide

P.K.Behra

14-07-13

29-07-13

19

Swivelling Launder

Installation of launder Welding of handle for swivelling the Launder Balance Handrails

S.K.Bhattacharya

M/s UBEL

18-07-13

29-07-13

A,B

proper swivelling and level

20

Swivelling Launder Dummy Bar Storage Support Stucture Dummy Bar Storage Support Stucture Dummy Bar Storage Support Stucture Dummy Bar Storage Support Stucture Staircase

P.Bhattacharya

M/s UBEL

22-07-13

29-07-13

A,B

21

P.Bhattacharya

M/s UBEL

05-06-13

15-06-13

A,B

Unwanted projections

22

Fixing of Elbows for handrails Balance welding of chequer plates, handrails, members Connecting platform Installation

Abhijit Das

M/s UBEL

27-05-13

31-05-13

A,B

Welding quality

23

Ravi

M/s UBEL

27-05-13

31-05-13

A,B

Welding quality

24

Ashok

M/s UBEL

27-05-13

31-05-13

A,B

Allignment, Welding quality Welding quality, Unwanted projections Welding quality Welding quality, Unwanted projections

25

Balance Handrails

Ashok

M/s UBEL

20-05-13

31-05-13

26

Staircase

Fixing of Elbows for handrails Balance welding of chequer plates, handrails, members Fixing of Gusset plates Fixing of skirt between cooling chamber & flume tunnel Balance ducting from tie level to roof Modification of suction portion in fan room Fixing of all supports ( suction pressure duct)

Ravi

M/s UBEL

20-05-13

31-05-13

27

Staircase

Satish kumar

M/s UBEL

22-05-13

31-05-13

A,B

28

Staircase

P.Bhattacharya

M/s UBEL

23-05-13

31-05-13

29

Cooling Chamber Steam Exhaust fan with Duct Steam Exhaust fan with Duct Steam Exhaust fan with Duct

Ravi

M/s UBEL

19-05-13

20-05-13

A,B Joint between duct, sealing of structural sheet

30

Manoj

M/s UBEL

20-05-13

05-06-13

A,B

31

Manfred Wurm

SL

15-06-13

15-07-13

32

Satish kumar

M/s UBEL

15-06-13

10-07-13

Welding quality, position

A- Safety shoes,safety helmets, escape routes, valid work permit, welding gloves, goggles B-Safety Harness,valid height pass,safety net,lifeline,fall arrestor, safe approach, path to working platform
3 of 36

S. No Description Steam Exhaust fan with Duct Steam Exhaust fan with Duct Steam Exhaust fan with Duct Steam Exhaust fan with Duct Overflow Box

Balance activity

Responsible person

Executing Agency M/s UBEL

Start date

Completion date

Tools and Tackles Required Spanner, Lever Spanner, Hammer, Welding setup Welding setup, gas cutting tools, Grinding machine Spanner

Safety Precautions taken A

Quality Checks

33

Installation of V- Belt for fan Drive Fixing of actuator for inlet vane damper Balance welding for all supports on the column Fixing of covers for fan shaft

P.K.Behra

20-05-13

22-05-13

Fitments

34

Ravi

M/s UBEL

01-06-13

05-06-13

joints, leakage

35

Satish kumar

M/s UBEL

WIP

20-05-13

A,B

Welding quality

36

Manoj

M/s UBEL

20-05-13

22-05-13

37

Fixing of protection plate

Ravi

M/s UBEL

18-05-13

20-05-13

Welding setup Chain pulley block, web sling, D-shackle Grease , wrench set, Chain pulley block, web sling, D-shackle Wrench set

A,B

38

Mould Cover Mould 120 X 120 mm complete Mould 120 X 120 mm complete Mould 120 X 120 mm complete Mould Powder Feeder

Fixing of Additional Square washers

Rajesh Das/Ravi

M/s UBEL

20-05-13

23-05-13

39

Lubricating of foot rolls

Swaraj Mondal

M/s UBEL

20-08-13

30-08-13

free rotation, Allignments

40

Fixing of EMS coil Installation of spray nozzles for foot rolls Welding of structure for mould powder feeder

Swaraj Mondal

M/s UBEL

20-08-13

30-08-13

Position

41

Swaraj Mondal

M/s UBEL

20-08-13

30-08-13

Tightness

42

Pandey

M/s UBEL

20-05-13

31-05-13

Welding setup

A,B

43

Dynaflex Hydraulic O-Ring Installation Mould Oscillation Device Dynaflex Hydraulic Fixing of Wooden Ply Partition Mould Oscillation Device Strand Guide Equipment Fixing of nozzles Withdrawal & Straightening Unit Withdrawal & Straightening Unit

Satish kumar

M/s UBEL

20-08-13

30-08-13

wrench set

44

Satish kumar

M/s UBEL

20-08-13

30-08-13

Hacksaw, Hammer

Gap between ply

45

Swaraj Mondal

M/s UBEL

20-08-13

30-08-13

Wrench set

Tightness

46

Coupling of drive with Gear Box

Ravi

M/s UBEL

WIP

19-05-13

Wrench set Cutting set, Welding setup

A,B

47

Fixing of gratings

Soumyodeep Ghosh

M/s UBEL

WIP

19-05-13

A,B

A- Safety shoes,safety helmets, escape routes, valid work permit, welding gloves, goggles B-Safety Harness,valid height pass,safety net,lifeline,fall arrestor, safe approach, path to working platform
4 of 36

S. No Description

Balance activity Fixing & welding of washers for pinch roll & cylinder washers Fixing of magazine for resting of dummy bar head Fixing of Handrails-1 nos. and bolting of all handrails- removable Fabrication and installation of removable platform

Responsible person

Executing Agency M/s UBEL

Start date

Completion date

Tools and Tackles Required Welding setup, wrench set Drilling machine, hammer, spanner welding setup, spanner, Grinding machine gas cutting set, Welding setup, grinding machine Welding machine,

Safety Precautions taken A

Quality Checks

48

Dummy Bar Storage Unit

Abhijit Das

20-05-13

23-05-13

tightness with torque wrench

49

Dummy Bar Storage Unit Crop and Sample Removing system Crop and Sample Removing system

Ravi

M/s UBEL

20-05-13

23-05-13

50

Abhijit Das

M/s UBEL

17-05-13

20-05-13

Firmness

51

Amit Singh

M/s UBEL

10-06-13

17-06-13

52

Cutting Approach Roller Installation of proximity limit switch Table brackets Cutting Approach Roller Fixing of all missing bolts Table Cutting Approach Roller Pipe plug 3/8" for all rollers M3010. Table Installation Cross Transfer Device Installation of limit switch bracket Installation of cylinder protection casing for lifting cylinders Installation of heat radiating covers for concrete wall Installation of heat shield over buffer frame & slip for motor Fixing of limit switch arrangement

Ravi

M/s UBEL

25-05-13

30-05-13

Fitment Check tightness of all fastners with torque wrench Leakage test of all piping and connection for hydraulic cylinders Operation levels

53

Ashok

M/s UBEL

WIP

20-05-13

Torque wrench

54

Ravi

M/s UBEL

25-05-13

26-05-13

Slide wrench ,

55

P.Bhattacharya

M/s UBEL

WIP

20-05-13

Welding machine.

56

Turn Over Cooling Bed

Satish kumar

M/s UBEL

17-05-13

24-05-13

Wrench set, cutting set

A checking of smoothness of the cover checking of smoothness of the cover Fitment check

57

Turn Over Cooling Bed

Ashok

M/s UBEL

17-05-13

24-05-13

Welding setup, spanner

58

Turn Over Cooling Bed

Soumyodeep Ghosh

M/s UBEL

17-05-13

24-05-13

Welding setup, spanner

59

Turn Over Cooling Bed

Ravi

M/s UBEL

17-05-13

24-05-13

Welding setup, spanner

60

Turn Over Cooling Bed

Lock nut for T-bolt cylinder

Ravi

M/s UBEL

17-05-13

24-05-13

Torque wrench Gas cutting set, Welding setup, grinding machine Piano wire, spirit level

tightness with torque wrench

61

Mould Cooling expansion Repairing of the damaged flanges by Tank Supporting providing reinforcement plate Structure Billet Lifting Device Alignment of shafts

P.Bhattacharya

M/s UBEL

25-05-13

27-05-13

62

Soumyodeep Ghosh

M/s UBEL

WIP

18-05-13

As per data sheet

A- Safety shoes,safety helmets, escape routes, valid work permit, welding gloves, goggles B-Safety Harness,valid height pass,safety net,lifeline,fall arrestor, safe approach, path to working platform
5 of 36

S. No Description

Balance activity Grinding of resting pad for levers to maintain level (if required) Fixing of stoppers for columns,brakets,holders Welding of washers for columns

Responsible person

Executing Agency M/s UBEL

Start date

Completion date

Tools and Tackles Required Grinding machine Welding machine, Spanners Welding setup

Safety Precautions taken A

Quality Checks

63

Billet Lifting Device

Ashok

WIP

18-05-13

64

Billet Lifting Device

Ashok

M/s UBEL

WIP

23-05-13

65

Billet Lifting Device

Soumyodeep Ghosh

M/s UBEL

WIP

19-05-13

66

Billet Lifting Device

Installation of limit switch brackets Check cylinder condition & refurbishment if required Welding of stoppers for beams & rail

Ravi

M/s UBEL

WIP

25-05-13

Welding setup Wrench set, Emery paper, hand pump,Tap set, cloth, Diesel Welding setup

67

Billet Lifting Device

Ravi

M/s UBEL

20-05-13

31-05-13

Rusting and pitting

68

Multi Step Pusher

Soumyodeep Ghosh

M/s UBEL

WIP

17-05-13

69

Multi Step Pusher

Alignment of rail Final grouting of columns, pedestals,cylinder bracket Installation of light barrier assembly & limit switch assembly Check cylinder condition & refurbishment if required Installation of cylinder for pusher

Ravi

M/s UBEL

WIP

17-05-13

Piano wire, spanner

70

Multi Step Pusher

Soumyodeep Ghosh

M/s UBEL

WIP

17-05-13

Grout material Welding machine, Spanners Wrench set, Emery paper, hand pump,Tap set, cloth, Diesel Wrench set, Hammer Wrench set, hammer, spanner Spirit level, Dial guage,Wrench set Wrench set, Hammer

Cleanliness

71

Multi Step Pusher

Swaraj Mondal

M/s UBEL

WIP

17-05-13

A,B

Level, location

72

Multi Step Pusher Hot Charging Roller Table with Pusher Hot Charging Roller Table with Pusher Hot Charging Roller Table with Pusher Hot Charging Roller Table with Pusher

Ravi

M/s UBEL

20-05-13

31-05-13

Rusting and pitting

73

Manfred Wurm

M/s UBEL

21-05-13

25-05-13

Leakage test of piping

74

Installation of guide, guide bracket Installation & alignment of motors along with coupling Fixing of protection covers

Ravi

M/s UBEL

23-05-13

25-05-13

75

Manfred Wurm

M/s UBEL

19-07-13

23-07-13

Allignments

76

Antariksh Gupta

M/s UBEL

25-05-13

26-05-13

77

Movable Stop in Transfer Fixing of limit switch bracket Roller Table

Ravi

M/s UBEL

WIP

18-05-13

Welding setup

Fitment Check

A- Safety shoes,safety helmets, escape routes, valid work permit, welding gloves, goggles B-Safety Harness,valid height pass,safety net,lifeline,fall arrestor, safe approach, path to working platform
6 of 36

S. No Description

Balance activity

Responsible person

Executing Agency M/s UBEL

Start date

Completion date

Tools and Tackles Required Wrench set, hammer

Safety Precautions taken A

Quality Checks

78

Transfer Roller Table

Installation of shims for motors

Ravi

WIP

21-05-13

79

Transfer Roller Table

Fixing of bearing protection covers Fixing of stoppers for roller bearing blocks Installation of motors- 2 nos

Ashok

M/s UBEL

WIP

21-05-13

Wrench set, hammer

80

Transfer Roller Table

Ashok

M/s UBEL

WIP

22-05-13

Welding setup

81

Transfer Roller Table

Soumyodeep Ghosh

M/s UBEL

WIP

22-05-13

Hydra, sling, D-shackle Drilling machine, hammer, spanner Hammer, spanner, Hydra, sling, D-shackle Drilling machine, hammer, spanner Welding setup, wrench set Drilling machine, hammer, spanner Hydra, dumpy level, piano wire, steel rule, wrench wrench set

82

Transfer Roller Table

Installation of light barrier assembly

Antariksh Gupta

M/s UBEL

WIP

22-05-13

Allignments, level

83

Tundish Cooling stands

Erection of tundish cooling stands Installation of cylinder protection cover

Satish kumar

M/s UBEL

30-05-13

05-06-13

A,B Movement of the carriage with hydraulic cylinder

84

Storage Grid with Pusher

Soumyodeep Ghosh

M/s UBEL

WIP

22-05-13

85

Storage Grid with Pusher Fixing of stoppers & rail clips

Swaraj Mondal

M/s UBEL

WIP

22-05-13

86

Storage Grid with Pusher Installation of light barrier assembly Hot Charging Roller Table Hot Charging Roller Table Hot Charging Roller Table Hot Charging Roller Table Hot Charging Roller Table Torch Cutting Machine Erection & alignment of 1 no. roller table (Part) Fixing of drives for 1no. Roller table Welding of square washers below the plummer block Installation of covers

Antariksh

M/s UBEL

WIP

22-05-13

allignments, level turnability check of roller with drives Alignment

87

Swaraj mondal

M/s UBEL

26-06-13

30-06-13

88

Satish kumar

M/s UBEL

26-06-13

30-06-13

89

Ravi

M/s UBEL

26-05-13

30-05-13

Welding setup

90

Ravi

M/s UBEL

26-05-13

30-05-13

wrench set Welding setup, Wrence set wrench Set

Position

91

Cross over installation Connection of drag chain with torch cutting car

Ravi

M/s UBEL

28-06-13

30-06-13

Fitments

92

Ravi

M/s UBEL

20-08-13

30-08-13

A,B

A- Safety shoes,safety helmets, escape routes, valid work permit, welding gloves, goggles B-Safety Harness,valid height pass,safety net,lifeline,fall arrestor, safe approach, path to working platform
7 of 36

S. No Description

Balance activity

Responsible person

Executing Agency M/s UBEL

Start date

Completion date

Tools and Tackles Required 50 T (mobile/EOT) Crane Measuring Tape, Spirit level, piano wire Grouting material

Safety Precautions taken A,B

Quality Checks

93

Marking Machine Fixed Stop in Transfer Roller Table Fixed Stop in Transfer Roller Table Billet Inspection Bench

Complete erection is balance

Ashok

25-05-13

31-05-13

94

Alignment of fixed stop

Ravi

M/s UBEL

WIP

18-05-13

level, distance check

95

Grouting

Ravi

M/s UBEL

WIP

21-05-13

A Check level of shaft for both drive and non-drive end

96

Complete erection balance Fixing of supports for cantilever portion Erection of balance portion

Amit Singh

M/s UBEL

25-05-13

30-05-13

14 T Hydra Welding setup, dumpy level, measuring tape, piano wire 50 T (mobile/EOT) Crane 14 T Hydra, Welding setup, dumpy level, measuring tape, piano wireWelding 14 T Hydra, setup, dumpy level, measuring tape, piano wire

97

Emergency Runner

Abhijit Das

M/s UBEL

16-05-13

26-05-13

A,B

98

Emergency Runner

Ravi

M/s UBEL

16-05-13

26-05-13

A,B

99

Mould Alignment Stand

Complete erection is balance

Satish kumar

M/s UBEL

06-06-13

10-06-13

100

Tundish Tilting Stand

Complete erection balance

Satish kumar

M/s UBEL

11-06-13

19-06-13

proper swivelling and level

101

Tundish Drying Station

Fixing of rotary joint Balance piping from blower to Combustion Air header Fixing of bellow connecting the blower

Pandey

M/s UBEL

WIP

31-05-13

A,B

Rotation

102

Tundish Drying Station

Abhijit Das

M/s UBEL

WIP

31-05-13

Chain pulley

A,B

pipe joint for leakage

103

Tundish Drying Station

P.Bhattacharya

M/s UBEL

20-05-13

31-05-13

Spanner

A,B

Joints for leakage

104

Tundish Drying Station

Grouting of the complete structure Fixing of cylinder rod clevis to the lever Welding of brackets,washers Fixing of trolley,guide tube, support for guide tube

Ravi

M/s UBEL

20-05-13

31-05-13

Grouting material

A,B

105

Tundish Drying Station

Amit Singh

M/s UBEL

14-06-13

15-06-13

Spanner, Hammer Chain Pulley Block, Welding setup, Gas cutting Chain Pulley Block, spanner

A,B

106

Monorails

Abhijit Das

M/s UBEL

WIP

20-05-13

A,B

Allignmetnts

107

Cranes,Hoists, Lifts

P.Bhattacharya

M/s UBEL

18-05-13

31-05-13

A- Safety shoes,safety helmets, escape routes, valid work permit, welding gloves, goggles B-Safety Harness,valid height pass,safety net,lifeline,fall arrestor, safe approach, path to working platform
8 of 36

S. No Description

Balance activity

Responsible person

Executing Agency M/s UBEL

Start date

Completion date

Tools and Tackles Required Crane, Welding equipment 100 T (mobile/EOT) Crane

Safety Precautions taken A,B

Quality Checks

108

Ladle Cover

Job not started Installation on tundish car no. 1 is pending

P.Bhattacharya

20-08-13

30-08-13

109

Tundish & Tundish cover

P.Bhattacharya

M/s UBEL

21-05-13

22-05-13

A,B

Position

HYDRAULIC POWER PACK FOR CASTING FLOOR: CK1 Pickling & Flushing of MACHINE ATTACHED PIPE LINES Rectification of damaged pipe line MAP ladle turret, looping for hydrotest, pickling. Flushing of ICP pipe lines Balance support fixing at intermediate floor at ladle turret valve stand. Rectification of damaged valve stand & Cleaning. Flushing Unit, Acidic and basic solution, Flushing oil Welding setup, grinder

LADLE TURRET

Mithun Kundu

M/s UBEL

WIP

20-05-13

A,B

leakage and pressure drop

LADLE TURRET

Soumyodeep Ghosh

M/s UBEL

18-05-13

20-05-13

A,B

LADLE TURRET

Mithun Kundu

M/s UBEL

20-05-13

24-05-13

Flushing Unit and oil

A,B

leakage and pressure drop

LADLE TURRET

Mithun Kundu

M/s UBEL

23-05-13

25-05-13

Welding setup

A,B

Welding qulity

LADLE TURRET

Mithun Kundu

M/s UBEL

WIP

25-05-13

Welding setup, grinder

A,B

MOULD OSCILLATOR Flushing of A & B lines

Mithun Kundu

M/s UBEL

20-05-13

24-05-13

Flushing Unit and oil

A,B

leakage and pressure drop

MOULD OSCILLATOR ICP PIPE LINES Flushing (P,T,L) Check Valve fixing in OSCT line at MOULD OSCILLATOR +5.6mtrs level, local pickling & cleaning with special care. MOULD OSCILLATOR Hose looping for loop flusing. PREHEATING STATIONS (1&2) PREHEATING STATIONS (1&2) PREHEATING STATIONS (1&2)

Mithun Kundu

M/s UBEL

24-05-13

27-05-13

Flushing Unit and oil

A,B

Soumyodeep Ghosh

M/s UBEL

19-05-13

20-05-13

wrench set

A,B

Antariksh Gupta

M/s UBEL

20-05-13

22-05-13

Flushing Unit and oil

A,B

10

Flushing of ICP lines (P & T) Erection of MACHINE ATTACHED PIPING (HYDRAULIC) Hydrotest, pickling & flushing of MACHINE ATTACHED PIPING (HYDRAULIC)

Mithun Kundu

M/s UBEL

25-05-13

27-05-13

Flushing Unit and oil

A,B

leakage and pressure drop

11

Soumyodeep Ghosh

M/s UBEL

20-05-13

25-05-13 Flushing Unit, Acidic and basic solution, Flushing oil

A,B

12

Mithun Kundu

M/s UBEL

25-05-13

29-05-13

A,B

AS PER WPS & QAP

A- Safety shoes,safety helmets, escape routes, valid work permit, welding gloves, goggles B-Safety Harness,valid height pass,safety net,lifeline,fall arrestor, safe approach, path to working platform
9 of 36

S. No Description SHROUD MANIPULATOR Tundish Car HYDRAULIC ROOM #1 +0.0MTRS LEVEL HYDRAULIC ROOM #1 +0.0MTRS LEVEL HYDRAULIC ROOM #1 +0.0MTRS LEVEL HYDRAULIC ROOM #1 +0.0MTRS LEVEL HYDRAULIC ROOM #1 +0.0MTRS LEVEL

Balance activity

Responsible person

Executing Agency M/s UBEL

Start date

Completion date

Tools and Tackles Required Flushing Unit and oil

Safety Precautions taken A,B

Quality Checks

13

Flushing of ICP lines (P & T) Looping of MAP for TUNDISH CARS (1 & 2) for Hydro test, pickling,flushing. Power pack final alignment checks after external cleaning, Internal cleaning of power pack, Priming of pumps with system oil Fixing of limit switches for high pressure pumps and accumulators Fixing of check valve for Emergency pressure line (38mm) Tightening of PP clamps for ICP lines. Routing of accumulator safety discharge line.

Mithun Kundu

25-05-13

29-05-13

AS PER WPS & QAP

14

Mithun Kundu

M/s UBEL

WIP

18-05-13

wrench set, hoses

A,B

15

Vishal Nagpurkar

M/s UBEL

22-05-13

31-05-13

AS PER WPS & QAP

16

Satish Kumar

M/s UBEL

22-05-13

31-05-13

welding set up

AS PER WPS & QAP

17

Satish Kumar

M/s UBEL

22-05-13

31-05-13

Wrench set

AS PER WPS & QAP

18

Mithun Kundu

M/s UBEL

22-05-13

31-05-13

Wrench set

AS PER WPS & QAP

19

Mithun Kundu

M/s UBEL

22-05-13

31-05-13

AS PER WPS & QAP

HYDRAULIC POWER PACK FOR ROLLER TABLE: CK1 HYDRAULIC ROOM #1 +0.0MTRS LEVEL HYDRAULIC ROOM #1 +0.0MTRS LEVEL HYDRAULIC ROOM #1 +0.0MTRS LEVEL HYDRAULIC ROOM #1 +0.0MTRS LEVEL HYDRAULIC ROOM #1 +0.0MTRS LEVEL HYDRAULIC ROOM #1 +0.0MTRS LEVEL WSU Power pack final alignment checks after external cleaning, Internal cleaning of power pack, Priming of pumps with system oil Primary flushing of ICP PIPE LINES

AS PER WPS & QAP

Vishal Nagpurkar

M/s UBEL

22-05-13

31-05-13

AS PER WPS & QAP

Mithun Kundu

M/s UBEL

22-05-13

31-05-13

Flushing unit, oil

A,B

AS PER WPS & QAP

Tightening of PP clamps for ICP lines Routing of accumulator safety discharge line. Rectification of oil level gauge nipple, replcament of temperature indicator. Fixing of check valve for Emergency pressure line (38mm) Cleaing of valve stand & tightening of PP clamps for ICP pipe lines after cleaning activities

Mithun Kundu

M/s UBEL

22-05-13

31-05-13

Wrench set

AS PER WPS & QAP

Mithun Kundu

M/s UBEL

22-05-13

31-05-13

AS PER WPS & QAP

Soumyodeep Ghosh

M/s UBEL

22-05-13

31-05-13

Wrench set

AS PER WPS & QAP

Mithun Kundu

M/s UBEL

22-05-13

31-05-13

Wrench set

AS PER WPS & QAP

Vishal Nagpurkar

M/s UBEL

22-05-13

31-05-13

AS PER WPS & QAP

A- Safety shoes,safety helmets, escape routes, valid work permit, welding gloves, goggles B-Safety Harness,valid height pass,safety net,lifeline,fall arrestor, safe approach, path to working platform
10 of 36

S. No Description

Balance activity

Responsible person

Executing Agency M/s UBEL

Start date

Completion date

Tools and Tackles Required Flushing unit, oil

Safety Precautions taken A,B

Quality Checks

WSU

Flushing of ICP pipe lines. Flushing of MACHINE ATTACHED PIPE LINES Loop flushing. Cleaning of valve stand, fixing of P & I drawing near to valve stand & tightening of PP clamps for ICP pipe lines after cleaning activities Flushing of ICP pipe lines.

Antariksh Gupta

22-05-13

31-05-13

AS PER WPS & QAP

WSU

Mithun Kundu

M/s UBEL

22-05-13

31-05-13

Flushing unit, oil

A,B

AS PER WPS & QAP

10

WSU

Mithun Kundu

M/s UBEL

22-05-13

31-05-13

Flushing unit , oil

A,B

AS PER WPS & QAP

11

SUPPORT ROLLER

Vishal Nagpurkar

M/s UBEL

22-05-13

31-05-13

AS PER WPS & QAP

12

SUPPORT ROLLER

Mithun Kundu

M/s UBEL

22-05-13

31-05-13

Flushing unit , oil

A,B

AS PER WPS & QAP

13

SUPPORT ROLLER

Loop flushing. Pilot line for Dummy bar cylinder, local hydrotest, pickling, flushing. Cleaing of valve stand, fixing of P & I drawing near to valve stand & tightening of PP clamps for ICP pipe lines after cleaning activities Flushing of ICP pipe lines( common P&T line) Loop flushing. Cleaning of valve stand, fixing of P & I drawing near to valve stand & tightening of PP clamps for ICP pipe lines after cleaning activities Flushing of ICP pipe lines.

Mithun Kundu

M/s UBEL

22-05-13

31-05-13

Flushing unit , oil Flushing Unit, Acidic and basic solution, Flushing oil

A,B

AS PER WPS & QAP

14

DUMMY BAR

Mithun Kundu

M/s UBEL

22-05-13

31-05-13

A,B

AS PER WPS & QAP

15

DUMMY BAR

Antariksh Gupta

M/s UBEL

22-05-13

31-05-13

AS PER WPS & QAP

16

DUMMY BAR

Soumyodeep Ghosh

M/s UBEL

22-05-13

31-05-13

Flushing unit, oil

A,B

AS PER WPS & QAP

17

DUMMY BAR TAIL END PINCH ROLL TAIL END PINCH ROLL TAIL END PINCH ROLL BILLET LIFTING

Mithun Kundu

M/s UBEL

22-05-13

31-05-13

Flushing unit, oil

A,B

AS PER WPS & QAP

18

Vishal Nagpurkar

M/s UBEL

22-05-13

31-05-13

AS PER WPS & QAP

19

Mithun Kundu

M/s UBEL

22-05-13

31-05-13

Flushing unit, oil

A,B

AS PER WPS & QAP

20

Loop flushing. Cleaing of valve stand, fixing of P & I drawing near to valve stand & tightening of PP clamps for ICP pipe lines after cleaning activities Pickling & Flushing of ICP pipe lines.

Mithun Kundu

M/s UBEL

22-05-13

31-05-13

Flushing unit, oil

A,B

AS PER WPS & QAP

21

Vishal Nagpurkar

M/s UBEL

22-05-13

31-05-13 Flushing Unit, Acidic and basic solution, Flushing oil

AS PER WPS & QAP

22

BILLET LIFTING

Mithun Kundu

M/s UBEL

22-05-13

31-05-13

A,B

AS PER WPS & QAP

A- Safety shoes,safety helmets, escape routes, valid work permit, welding gloves, goggles B-Safety Harness,valid height pass,safety net,lifeline,fall arrestor, safe approach, path to working platform
11 of 36

S. No Description

Balance activity

Responsible person

Executing Agency M/s UBEL

Start date

Completion date

Tools and Tackles Required Flushing unit, oil

Safety Precautions taken A,B

Quality Checks

23

BILLET LIFTING

Loop flushing.

Mithun Kundu

22-05-13

31-05-13

AS PER WPS & QAP

HYDRAULIC POWER PACK FOR MULTISTEP PUSHER: CK1 HYDRAULIC ROOM #2 HYDRAULIC ROOM #3 VALVE STAND Power pack final alignment checks after external cleaning, Internal cleaning of power pack, Priming of pumps with system oil Primary flushing of ICP PIPE LINES Brush ,paint, emery paper Flushing unit, oil Flushing Unit, Acidic and basic solution, Flushing oil Welding setup, wrench set Flushing unit, oil

Vishal Nagpurkar

M/s UBEL

WIP

18-05-13

A,B

Antariksh Gupta

M/s UBEL

20-05-13

30-05-13

AS PER WPS & QAP

Pickling & Flushing of A & B lines

Mithun Kundu

M/s UBEL

20-05-13

30-05-13

A,B

AS PER WPS & QAP

VALVE STAND

Balance support fixing at valve stand.

Soumyodeep Ghosh

M/s UBEL

20-05-13

30-05-13

A,B

AS PER WPS & QAP

VALVE STAND

Loop flushing. Tightening of PP clamps for ICP lines after cleaning ctivities

Mithun Kundu

M/s UBEL

20-05-13

30-05-13

AS PER WPS & QAP

VALVE STAND

Mithun Kundu

M/s UBEL

20-05-13

30-05-13

Wrench set

AS PER WPS & QAP

HYDRAULIC POWERPACK FOR DISCHARGE AREA: CK2 HYDRAULIC ROOM #2 HYDRAULIC ROOM #2 HYDRAULIC ROOM #2 HYDRAULIC ROOM #2 TOCB VALVE STAND Power pack final alignment checks(Fittings) after external cleaning, Internal cleaning of power pack, Priming of pumps with system ICP line pickling, & Flushing Tightening of PP clamps for ICP lines after cleaning ctivities Routing of accumulator safety discharge line. Fixing of check valve in the T line in the hose end at lift cylinders. Pipe routing for Shift cylinder and fixing of flushing bypass valve. Flushing Unit, Acidic and basic solution, Flushing oil Flushing Unit, Acidic and basic solution, Flushing oil Wrench set

Vishal Nagpurkar

M/s UBEL

WIP

18-05-13

Antariksh Gupta

M/s UBEL

20-05-13

30-05-13

A,B

AS PER WPS & QAP

Mithun Kundu

M/s UBEL

20-05-13

30-05-13

AS PER WPS & QAP

Mithun Kundu

M/s UBEL

20-05-13

30-05-13

Fittings

AS PER WPS & QAP

Mithun Kundu

M/s UBEL

20-05-13

30-05-13

Wrench set Welding setup, Pipe bending machine, grinder

AS PER WPS & QAP

TOCB VALVE STAND

Mithun Kundu

M/s UBEL

20-05-13

30-05-13

AS PER WPS & QAP

A- Safety shoes,safety helmets, escape routes, valid work permit, welding gloves, goggles B-Safety Harness,valid height pass,safety net,lifeline,fall arrestor, safe approach, path to working platform
12 of 36

S. No Description

Balance activity L line branching for TOCB valve stand.

Responsible person

Executing Agency M/s UBEL

Start date

Completion date

Tools and Tackles Required Welding setup, Pipe bending machine, grinder Flushing Unit, Acidic and basic solution, Flushing oil Welding setup, Pipe bending machine, grinder Flushing Unit, Acidic and basic solution, Flushing oil Flushing unit, oil Flushing Unit, Acidic and basic solution, Flushing oil Flushing unit, oil Welding setup, Pipe bending machine, grinder Pump unit,Flushing Unit, Acidic and basic solution, Flushing oil Flushing unit Flushing Unit, Acidic and basic solution, Flushing oil Flushing Unit, Acidic and basic solution, Flushing oil Welding setup, Pipe bending machine, grinder Pump unit,Flushing Unit, Acidic and basic solution, Flushing oil Flushing unit

Safety Precautions taken A

Quality Checks

TOCB VALVE STAND

Mithun Kundu

20-05-13

30-05-13

AS PER WPS & QAP

TOCB VALVE STAND Hydrotest, pickling & flushing Erection of pipe line for movable stops 1&2 Hydrotest, Prickling & Flushing of movable stops 1 & 2 Loop flushing. Pricking & flushing of storage grid pusher cylinders Looping flushing Erection of pipe line for movable stops 1&2 Hydrotest, Prickling & Flushing of movable stops 1 & 2 Loop flushing. Pricking & flushing of storage grid pusher cylinders Looping flushing Erection of pipe line for movable stops 1 Hydrotest, Prickling & Flushing of movable stops 1 Loop flushing.

Mithun Kundu

M/s UBEL

20-05-13

30-05-13

A,B

AS PER WPS & QAP

VALVE SATND 7.1

Mithun Kundu

M/s UBEL

WIP

18-05-13

AS PER WPS & QAP

10

VALVE SATND 7.1

Mithun Kundu

M/s UBEL

25-05-13

30-05-13

A,B

AS PER WPS & QAP

11

VALVE SATND 7.1

Mithun Kundu

M/s UBEL

25-05-13

30-05-13

A,B

AS PER WPS & QAP

12

VALVE SATND 7.1

Antariksh Gupta

M/s UBEL

25-05-13

30-05-13

A,B

AS PER WPS & QAP

13

VALVE SATND 7.1

Mithun Kundu

M/s UBEL

25-05-13

30-05-13

A,B

AS PER WPS & QAP

14

VALVE SATND 7.2

Mithun Kundu

M/s UBEL

25-05-13

30-05-13

AS PER WPS & QAP

15

VALVE SATND 7.2

Mithun Kundu

M/s UBEL

25-05-13

30-05-13

A,B

AS PER WPS & QAP

16

VALVE SATND 7.2

Mithun Kundu

M/s UBEL

25-05-13

30-05-13

A,B

AS PER WPS & QAP

17

VALVE SATND 7.2

Antariksh Gupta

M/s UBEL

25-05-13

30-05-13

A,B

AS PER WPS & QAP

18

VALVE SATND 7.2

Mithun Kundu

M/s UBEL

25-05-13

30-05-13

A,B

AS PER WPS & QAP

19

VALVE SATND 7.3

Mithun Kundu

M/s UBEL

25-05-13

30-05-13

AS PER WPS & QAP

20

VALVE SATND 7.3

Mithun Kundu

M/s UBEL

25-05-13

30-05-13

A,B

AS PER WPS & QAP

21

VALVE SATND 7.3

Mithun Kundu

M/s UBEL

25-05-13

30-05-13

A,B

AS PER WPS & QAP

A- Safety shoes,safety helmets, escape routes, valid work permit, welding gloves, goggles B-Safety Harness,valid height pass,safety net,lifeline,fall arrestor, safe approach, path to working platform
13 of 36

S. No Description

Balance activity Pricking & flushing of storage grid pusher cylinders Looping flushing Erection of pipe line for billet pusher for Hot charging roller table Hydrotest, Prickling & flushing

Responsible person

Executing Agency M/s UBEL

Start date

Completion date

Tools and Tackles Required Flushing Unit, Acidic and basic solution, Flushing oil Flushing unit Welding setup, Pipe bending machine, grinder Pump unit,Flushing Unit, Acidic and basic solution, Flushing oil Flushing unit

Safety Precautions taken A,B

Quality Checks

22

VALVE SATND 7.3

Antariksh Gupta

25-05-13

30-05-13

AS PER WPS & QAP

23

VALVE SATND 7.3

Mithun Kundu

M/s UBEL

25-05-13

30-05-13

A,B

AS PER WPS & QAP

24

HCRT PUSHER

Mithun Kundu

M/s UBEL

23-05-13

24-05-13

AS PER WPS & QAP

25

HCRT PUSHER

Antariksh Gupta

M/s UBEL

24-05-13

28-05-13

A,B

AS PER WPS & QAP

26

HCRT PUSHER

Loop flushing.

Mithun Kundu

M/s UBEL

24-05-13

28-05-13

A,B

AS PER WPS & QAP

LUBRICATION SYSTEM

LADLE TURRET

Hydrotest & pickling

Mithun Kundu

M/s UBEL

21-05-13

25-05-13

Flushing unit

leakage and pressure drop

WSU CUTTING APROACH ROLLER TABLE CUTTING APROACH ROLLER TABLE CUTTING APROACH ROLLER TABLE MULTISTEP PUSHER

Hydrotest & pickling Erection of grease station + Winch stand assembly Erectionn of Grease Metering devices + EOL pressure switch Erection of ICP pipe line Erection of grease station + Winch stand assembly Erectionn of Grease Metering devices

Mithun Kundu

M/s UBEL

21-05-13

25-05-13

Flushing unit

A,B

leakage and pressure drop

Antariksh Gupta

M/s UBEL

20-08-13

30-08-13

Tool box

location , cleanliness

Antariksh Gupta

M/s UBEL

20-08-13

30-08-13

Tool box

A,B

Antariksh Gupta

M/s UBEL

20-08-13

30-08-13

Welding setup, grinder,

Welding quality

Mithun Kundu

M/s UBEL

20-08-13

30-08-13

Tool box

location , cleanliness

MULTISTEP PUSHER

Mithun Kundu

M/s UBEL

20-08-13

30-08-13

Tool box

Welding quality

MULTISTEP PUSHER MOULD OSCILLATION

Erection of ICP pipe line

Mithun Kundu

M/s UBEL

20-08-13

30-08-13

Welding setup, grinder, Pump unit,Flushing Unit, Acidic and basic solution, Flushing oil

Hydrotest & pickling

Mithun Kundu

M/s UBEL

21-05-13

25-05-13

leakage and pressure drop

A- Safety shoes,safety helmets, escape routes, valid work permit, welding gloves, goggles B-Safety Harness,valid height pass,safety net,lifeline,fall arrestor, safe approach, path to working platform
14 of 36

S. No Description

Balance activity Assembling of Cross transfer MAP grease piping + Fitting + Hoses

Responsible person

Executing Agency M/s UBEL

Start date

Completion date

Tools and Tackles Required Wrench set, pipe bending m/c, welding set

Safety Precautions taken A

Quality Checks

10

CROSS TRANSFER

Mithun Kundu

21-05-13

25-05-13

leakage and pressure drop

GAS / Water piping TORCH CUTTING MACHINE TORCH CUTTING MACHINE TORCH CUTTING MACHINE TORCH CUTTING MACHINE TORCH CUTTING MACHINE TORCH CUTTING MACHINE TORCH CUTTING MACHINE TORCH CUTTING MACHINE TORCH CUTTING MACHINE TORCH CUTTING MACHINE Wrench set, pipe bending m/c Pump unit,Flushing Unit, Acidic and basic solution, Flushing oil Pipe bending m/c, erench set Pump unit, Compressure Welding setup, grinder, Pump unit,Flushing Unit, Acidic and basic solution, Flushing oil Welding setup, grinder, Pump unit,Flushing Unit, Acidic and basic solution, Flushing oil Welding setup, grinder, Pump unit,Flushing Unit, Acidic and basic solution, Flushing oil

Erection of gas piping

Swaraj Mondal

M/s UBEL

WIP

25-05-13

Welding quality

Hydrotest + Pickling + Flushing

Soumen Khanra

M/s UBEL

26-05-13

30-05-13

A,B

leakage and pressure drop

Erection of instrumentation piping Hydrotest + Flushing by compressed air Erection of granulation water piping

Antariksh Gupta

M/s UBEL

WIP

25-05-13

Antariksh Gupta

M/s UBEL

26-05-13

30-05-13

leakage and pressure drop

Swaraj Mondal

M/s UBEL

WIP

18-05-13

A,B

Hydrotest + Flushing Erection of C/m CAR COOLING water piping Hydrotest + Flushing Erection of C/m RAIL COOLING water piping Hydrotest + Flushing

Swaraj Mondal

M/s UBEL

20-05-13

30-05-13

A,B

leakage and pressure drop

Swaraj Mondal

M/s UBEL

WIP

18-05-13

A,B

Welding quality

Swaraj Mondal

M/s UBEL

16-05-13

25-05-13

A,B

leakage and pressure drop

Swaraj Mondal

M/s UBEL

WIP

18-05-13

A,B

Welding quality

10

Swaraj Mondal

M/s UBEL

19-05-13

30-05-13

A,B

leakage and pressure drop

MOULD COOLING SYSTEM Installation of sump pumps at pump house +0.0mtrs Chain Pulley Block, wrench set

PUMP HOUSE

Satish Kumar

M/s UBEL

22-05-13

25-05-13

A- Safety shoes,safety helmets, escape routes, valid work permit, welding gloves, goggles B-Safety Harness,valid height pass,safety net,lifeline,fall arrestor, safe approach, path to working platform
15 of 36

S. No Description

Balance activity Installation of pumps on emergency water collecting basin and routing of pipe line Erection of DOZING stations Instrumentation (Indicator type) at Heat exchangers in pump house +0.0mtrs Fixing of flushing bypass valve near heat exchangers at +0.0mtrs for ICW lines Hydrotest & Flushing

Responsible person

Executing Agency M/s UBEL

Start date

Completion date

Tools and Tackles Required Chain Pulley Block Welding setup, Wrence set Drill m/c, grinder, Welding setup Wrench set Pump, Valves, Pressure guage, Hose & Fittings Drill m/c, grinder, Welding setup gasket, Wrench set

Safety Precautions taken A

Quality Checks

PUMP HOUSE

P Bhattachraya

25-05-13

30-05-13

Allignments

PUMP HOUSE

Swadeep Patel

M/s UBEL

20-08-13

30-08-13

Ad per data sheet

PUMP HOUSE

Satish Kumar

M/s UBEL

25-05-13

30-05-13

Ad per data sheet

PUMP HOUSE

Mithun Kundu

M/s UBEL

25-05-13

30-05-13

fitments

PUMP HOUSE

Antariksh Gupta

M/s UBEL

30-05-13

04-06-13

leakage and pressure drop

+5.6MTRS WATER Fixing of Pressure indicator for Supply VALVE STAND ROOM & Return lines at +5.6mtrs +5.6MTRS WATER Fixing of Cap for the supply line and VALVE STAND ROOM Blind flange for return line at +5.6mtrs +5.6MTRS WATER Installation of flushing loop at mould VALVE STAND ROOM +5.6MTRS WATER Hydrotest & Flushing VALVE STAND ROOM CLOSED MACHINE COOLING SYSTEM: CK1

Satish Kumar

M/s UBEL

WIP

25.05.2013

Ad per data sheet

Swaraj Mondal

M/s UBEL

25-05-13

30-05-13

Leakage

Mithun Kundu

M/s UBEL

WIP

28-05-13

hoses, fittings Pump, Valves, Pressure guage, Hose & Fittings

Leakage

10

Antariksh Gupta

M/s UBEL

05-06-13

09-06-13

leakage and pressure drop

PUMP HOUSE

Erection of DOZING stations Instrumentation (Indicator type) at Heat exchangers in pump house +0.0mtrs Hydrotest & Flushing Hydro test for runout roller table 8 15, 16 22, rollers +0.0mtrs Routing of pipe lines for roller N 23 28, 29 32 and billet lifting cylinder.

Swadeep Patel

M/s UBEL

Welding setup, Wrence set 25-05-13 30-05-13 Drill m/c, grinder, welding setup Pump, Valves, Pressure guage, Hose & Fittings Pump, Valves, Pressure guage, Hose & Fittings Welding setup, grinder

Ad per data sheet

PUMP HOUSE

Satish Kumar

M/s UBEL

As per data sheet

PUMP HOUSE

Soumen Khanra

M/s UBEL

09-06-13

14-06-13

leakage and pressure drop

+0.0MTRS LEVEL

Mithun Kundu

M/s UBEL

20-05-13

27-05-13

leakage and pressure drop

+0.0MTRS LEVEL

Mithun Kundu

M/s UBEL

02-06-13

12-06-13

Allignments, Welding quality

A- Safety shoes,safety helmets, escape routes, valid work permit, welding gloves, goggles B-Safety Harness,valid height pass,safety net,lifeline,fall arrestor, safe approach, path to working platform
16 of 36

S. No Description

Balance activity Finishing of return line for TORCH CUTTING MACHINE CAR COOLING (DN50) Erection of pipe lines for HOT CHARGING ROLLER TABLE

Responsible person

Executing Agency M/s UBEL

Start date

Completion date

Tools and Tackles Required Pump, Valves, Pressure guage, Hose & Fittings Welding setup, grinder,cutting wheel

Safety Precautions taken A

Quality Checks

+0.0MTRS LEVEL

Mithun Kundu

27-05-13

28-05-13

leakage and pressure drop

+0.0MTRS LEVEL

Mithun Kundu

M/s UBEL

Allignments, welding of joints

SPRAY COOLING SYSTEM: CK1 Pump, Valves, Pressure guage, Hose & Fittings Welding setup

PUMP HOUSE

Hydrotest & Flushing Fixing of Ecc Reducer (DN50>DN40) for ZONE-1 spray cooling at +5.6mtrs Fixing of Sockets & Unions at +5.6mtrs level for ZONE-1 spray cooling Fixing of SS sockets DN25, 54nos Fixing of SS Adjustable elbows DN25, 54nos Flushing & hose fixing

Soumen Khanra

M/s UBEL

15-06-13

20-06-13

leakage and pressure drop

+5.6MTRS

Swadeep Patel

M/s UBEL

20-05-13

23-05-13

Allignments, welding of joints

+5.6MTRS

Satish Kumar

M/s UBEL

20-05-13

27-05-13

welding setup

Allignments, welding of joints

SPRAY CHAMBER

Satish Kumar

M/s UBEL

27-05-13

28-05-13

Welding setup Welding setup, Wrench set Pump, Valves, Pressure guage, Hose , Fittings and wrench set

Allignments, welding of joints

SPRAY CHAMBER

Satish Kumar

M/s UBEL

27-05-13

28-05-13

Allignments, welding of joints

SPRAY CHAMBER

Antariksh Gupta

M/s UBEL

21-06-13

25-06-13

leakage and pressure drop

EMS COOLING STATION Erection of ICP pipe line + valves + Hoses for Supply line Erection of ICP pipe line + valves + Hoses for Return line Looping + Hydrotest + Flushing Hose, Wrench set, Welding setup, Grider Hose, Wrench set, Welding setup, Grider Pump, Valves, Pressure guage, Hose & Fittings

EMS COIL

Mithun Kundu

M/s UBEL

25-05-13

05-06-13

Welding quality, Bolt Tightness

EMS COIL

Mithun Kundu

M/s UBEL

25-05-13

05-06-13

Welding quality, Bolt Tightness

EMS COIL

Soumen Khanra

M/s UBEL

06-06-13

11-06-13

leakage and pressure drop

A- Safety shoes,safety helmets, escape routes, valid work permit, welding gloves, goggles B-Safety Harness,valid height pass,safety net,lifeline,fall arrestor, safe approach, path to working platform
17 of 36

S. No Description

Balance activity

Responsible person

Executing Agency

Start date

Completion date

Tools and Tackles Required

Safety Precautions taken

Quality Checks

ELECTRICS & AUTOMATION OF CCM-1 Charging of LTSS 1 for CCM 1 Charging of Transformer-1 to Transformer- 6, LCSS11, 12, 13

A.Mukherjee & A.chaurasia

SL

Drawings and docs

Charging of LT Switch MCCs, PDBs, UPS, PLC etc boards at ECR of CCM 1 Hydraulic System Casting Platform Individual. EM Stop

A.Mukherjee & A.chaurasia

SL Standard Tools & Tackles Standard Tools & Tackles

Drawings and docs

A. Mukherjee

SL

06-05-13

16-05-13

Drawings and docs

JB to Motor

A. Mukherjee

SL

30-05-13

01-06-13

Drawings and docs

A. Mukherjee Standard Tools & Tackles Standard Tools & Tackles Standard Tools & Tackles Standard Tools & Tackles Standard Tools & Tackles Standard Tools & Tackles Standard Tools & Tackles Standard Tools & Tackles Standard Tools & Tackles

Laddle turret

Field devices (Limit Sw, Proxy Sw)

A. Mukherjee

SL

10-05-13

25-05-13

Drawings and docs

RIO Panel Netwrorking

A. Mukherjee

SL

16-05-13

26-05-13

Drawings and docs

RIO Panel UPS Supply Ladle turret ladle arm A & B flashing light Ladle turret turning device turning horn Ladle turret weighing device arm A & B Valve Stand

A. Mukherjee

SL

16-05-13

21-05-13

Drawings and docs

A. Mukherjee

SL

16-05-13

21-05-13

Drawings and docs

A. Mukherjee

SL

16-05-13

21-05-13

Drawings and docs

A. Mukherjee

SL

16-05-13

21-05-13

Drawings and docs

A. Mukherjee

SL

16-05-13

21-05-13

Drawings and docs

OS5 + OS5 Buzzer Ladle turret access light 1 LC123 red & green

A. Mukherjee

SL

15-05-13

16-05-13

Drawings and docs

A. Mukherjee

SL

15-05-13

20-05-13

Drawings and docs

A- Safety shoes,safety helmets, escape routes, valid work permit, welding gloves, goggles B-Safety Harness,valid height pass,safety net,lifeline,fall arrestor, safe approach, path to working platform
18 of 36

S. No Description

Balance activity

Responsible person

Executing Agency SL

Start date

Completion date

Tools and Tackles Required Standard Tools & Tackles

Safety Precautions taken A

Quality Checks

Encoder

A. Mukherjee

15-05-13

20-05-13

Drawings and docs

Laddle cover manipulator

deploy your adequate man and material Valve Stand

A. Mukherjee

SL

15-05-13

19-05-13

Standard Tools & Tackles Standard Tools & Tackles Standard Tools & Tackles

Drawings and docs

A. Mukherjee

SL

20-05-13

25-05-13

Drawings and docs

Ladle cover manipulator LC110

A. Mukherjee

SL

20-05-13

25-05-13

Drawings and docs

Drawings and docs Laddle slide gate manipulator LP116 + Terminal box with socket for operator pendant LP116 LP115 + Terminal box with socket for operator pendant LP115 LC114 Standard Tools & Tackles Standard Tools & Tackles Standard Tools & Tackles

A. Mukherjee

SL

15-06-13

30-06-13

Drawings and docs

A. Mukherjee

SL

15-06-13

30-06-13

Drawings and docs

A. Mukherjee

SL

15-06-13

30-06-13

Drawings and docs

Ladle shroud manipulator Ladle shroud manipulator

A. Mukherjee

SL

20-05-13

25-05-13

Standard Tools & Tackles Standard Tools & Tackles Standard Tools & Tackles

Drawings and docs

Valve Stand

A. Mukherjee

SL

20-05-13

25-05-13

Drawings and docs

Pressure transmitter

A. Mukherjee

SL

20-05-13

25-05-13

Drawings and docs

Tundish car 2

RIO cubicle

S Dey

SL

13-05-13

31-05-13

Standard Tools & Tackles

Drawings and docs

A- Safety shoes,safety helmets, escape routes, valid work permit, welding gloves, goggles B-Safety Harness,valid height pass,safety net,lifeline,fall arrestor, safe approach, path to working platform
19 of 36

S. No Description

Balance activity Tundish car travelling TC2 flashing light 1 & warning horn Tundish car weighing TC2 Terminal box weighing cells Tundish car 2, LC132

Responsible person

Executing Agency SL

Start date

Completion date

Tools and Tackles Required Standard Tools & Tackles Standard Tools & Tackles Standard Tools & Tackles Standard Tools & Tackles Standard Tools & Tackles Standard Tools & Tackles

Safety Precautions taken A

Quality Checks

S Dey

13-05-13

31-05-13

Drawings and docs

S Dey

SL

13-05-13

31-05-13

Drawings and docs

S Dey

SL

10-05-13

13-05-13

Drawings and docs

Tundish car 2, LP134.1 & 2

S Dey

SL

10-05-13

13-05-13

Drawings and docs

Field devices (Limit Sw, Proxy Sw)

S Dey

SL

13-05-13

31-05-13

Drawings and docs

Encoder

S Dey

SL

13-05-13

31-05-13

Drawings and docs

Quick nozzle changing device TC 2 Tundish stopper rod device for TC 2 Tundish temperature measuring device unit for TC 2

Tundish nozzle changing device TC2, Strand 1 to 6. LC162 Tundish stopper mechanism TC2 LP142/#, Strand # & RIO cubicle Tundish temperature measuring device unit

A. Mukherjee

SL

Standard Tools & Tackles 15-05-13 31-05-13 Standard Tools & Tackles Standard Tools & Tackles

Drawings and docs

A. Mukherjee

SL

Drawings and docs

A. Mukherjee

SL

12-06-13

19-06-13

Drawings and docs

Tundish car 1

RIO cubicle with pendant

S Dey

SL

01-06-13

19-06-13

Standard Tools & Tackles Standard Tools & Tackles Standard Tools & Tackles Standard Tools & Tackles

Drawings and docs

Tundish stopper mechanism TC1 Tundish car travelling TC1 flashing light 1 & warning horn Tundish car weighing TC1Terminal box weighing cells

S Dey

SL

01-06-13

19-06-13

Drawings and docs

S Dey

SL

01-06-13

19-06-13

Drawings and docs

S Dey

SL

01-06-13

19-06-13

Drawings and docs

A- Safety shoes,safety helmets, escape routes, valid work permit, welding gloves, goggles B-Safety Harness,valid height pass,safety net,lifeline,fall arrestor, safe approach, path to working platform
20 of 36

S. No Description

Balance activity

Responsible person

Executing Agency SL

Start date

Completion date

Tools and Tackles Required Standard Tools & Tackles Standard Tools & Tackles Standard Tools & Tackles Standard Tools & Tackles

Safety Precautions taken A

Quality Checks

Tundish car 1, LC131

S Dey

01-06-13

15-06-13

Drawings and docs

Tundish car 2, LP133.1 & 2

S Dey

SL

01-06-13

15-06-13

Drawings and docs

Field devices (Limit Sw, Proxy Sw)

S Dey

SL

01-06-13

15-06-13

Drawings and docs

Encoder

S Dey

SL

01-06-13

15-06-13

Drawings and docs

Quick nozzle changing device TC 1 Tundish stopper rod device for TC 1 Tundish temperature measuring device unit for TC 1

Tundish nozzle changing device TC1, Strand 1 to 6, LC161 Tundish stopper mechanism TC1 LP141/#, Strand # & RIO cubicle Tundish temperature measuring device unit

A. Mukherjee

SL

Standard Tools & Tackles 03-06-13 19-06-13 Standard Tools & Tackles Standard Tools & Tackles Standard Tools & Tackles 15-05-13 30-05-13 Standard Tools & Tackles Standard Tools & Tackles 30-05-13 29-06-13 Standard Tools & Tackles Standard Tools & Tackles

Drawings and docs

A. Mukherjee

SL

Drawings and docs

A. Mukherjee

SL

12-06-13

19-06-13

Drawings and docs

SL Dynaflex Hydr. Mould Oscillation device

Drawings and docs

Mould Oscillation device

A. Mukherjee

SL

Drawings and docs

SL Tundish Preheating Station 1 & 2 Tundish Preheating Station 1 & 2 Preheating Station 1 & 2 M/C LC191 & LC192 Incomer cabling

Drawings and docs

A. Mukherjee

SL

Drawings and docs

A. Mukherjee

SL

30-05-13

29-06-13

Drawings and docs

SEN Preheating Station 1 LC170 &2

A. Mukherjee

SL

30-05-13

29-06-13

Standard Tools & Tackles

Drawings and docs

A- Safety shoes,safety helmets, escape routes, valid work permit, welding gloves, goggles B-Safety Harness,valid height pass,safety net,lifeline,fall arrestor, safe approach, path to working platform
21 of 36

S. No Description

Balance activity

Responsible person

Executing Agency

Start date

Completion date

Tools and Tackles Required

Safety Precautions taken

Quality Checks

Hydraulic System Casting Machine

Individual. EM Stop

A. Mukherjee

SL

13-05-13

17-05-13

Standard Tools & Tackles Standard Tools & Tackles

Drawings and docs

JB to Motor

A. Mukherjee

SL

30-05-13

01-06-13

Drawings and docs

Withdrawal & Straightener Unit

Incomer of WSU JB

A. Mukherjee

SL

Standard Tools & Tackles 30-05-13 01-06-13 Standard Tools & Tackles Standard Tools & Tackles Standard Tools & Tackles Standard Tools & Tackles

Drawings and docs

WSU JB to Motor

A. Mukherjee

SL

Drawings and docs

Valve Stand

A. Mukherjee

SL

Drawings and docs

WSU JB to Motor Encoder

A Sharma

SL

Drawings and docs

Strand # , Pressure transmitter

A. Mukherjee

SL

Drawings and docs

Dummy bar storage unit support roll

Incomer cabling

A Sharma

SL

Standard Tools & Tackles 30-05-13 01-06-13 Standard Tools & Tackles Standard Tools & Tackles

Drawings and docs

DBS JB to proxi

A Sharma

SL

Drawings and docs

Valve Stand

A Sharma

SL

Drawings and docs

A- Safety shoes,safety helmets, escape routes, valid work permit, welding gloves, goggles B-Safety Harness,valid height pass,safety net,lifeline,fall arrestor, safe approach, path to working platform
22 of 36

S. No Description

Balance activity

Responsible person

Executing Agency SL

Start date

Completion date

Tools and Tackles Required Standard Tools & Tackles

Safety Precautions taken A

Quality Checks

Tail end pinch roll

Incomer of Tail end pinch roll JB

A. Mukherjee

Drawings and docs

Tail end pinch roll JB to Motor

A. Mukherjee

SL

31-05-13

02-06-13

Standard Tools & Tackles Standard Tools & Tackles

Drawings and docs

Valve Stand

A. Mukherjee

SL

Drawings and docs

Dummy bar storage unit

Incomer of DBS JB

A Sharma

SL

Standard Tools & Tackles 31-05-13 07-06-13 Standard Tools & Tackles Standard Tools & Tackles 31-05-13 07-06-13 Standard Tools & Tackles

Drawings and docs

DBS JB to Motor + brake

A Sharma

SL

Drawings and docs

Valve Stand

A Sharma

SL

Drawings and docs

DBS JB to Sensors

A Sharma

SL

Drawings and docs

Billet lifting device

Incomer of JB

R Gautam

SL

30-05-13

04-06-13

Standard Tools & Tackles Standard Tools & Tackles Standard Tools & Tackles

Drawings and docs

JB to Field

R Gautam

SL

04-06-13

07-06-13

Drawings and docs

Valve Stand

R Gautam

SL

Drawings and docs

Hydraulic System Multistep Pusher

Feeder Modification

A. Mukherjee

SL

25-05-13

30-05-13

Standard Tools & Tackles Standard Tools & Tackles

Drawings and docs

Individual. EM Stop

A. Mukherjee

SL

06-05-13

16-05-13

Drawings and docs

A- Safety shoes,safety helmets, escape routes, valid work permit, welding gloves, goggles B-Safety Harness,valid height pass,safety net,lifeline,fall arrestor, safe approach, path to working platform
23 of 36

S. No Description

Balance activity

Responsible person

Executing Agency SL

Start date

Completion date

Tools and Tackles Required Standard Tools & Tackles Standard Tools & Tackles

Safety Precautions taken B

Quality Checks

Incomer of JB

A. Mukherjee

30-05-13

04-06-13

Drawings and docs

JB to Motor

A. Mukherjee

SL

04-06-13

07-06-13

Drawings and docs

Multi step pusher

Incomer of JB of Valve Stand

A. Mukherjee

SL

20-05-13

04-06-13

Standard Tools & Tackles Standard Tools & Tackles

Drawings and docs

DBS JB to Sensors

A. Mukherjee

SL

04-06-13

19-06-13

Drawings and docs

Hydraulic system discharge area

Individual. EM Stop

R Gautam

SL

06-05-13

16-05-13

Standard Tools & Tackles Standard Tools & Tackles

Drawings and docs

MCC to JB

R Gautam

SL

Drawings and docs

JB to Motor

R Gautam

SL

02-07-13

09-07-13

Standard Tools & Tackles

Drawings and docs

Turn over cooling bed

Incomer of JB

A Kushwaha

SL

25-05-13

30-05-13

Standard Tools & Tackles Standard Tools & Tackles Standard Tools & Tackles

Drawings and docs

JB to Field

A Kushwaha

SL

30-05-13

04-06-13

Drawings and docs

Valve Stand

A Kushwaha

SL

Drawings and docs

Hot charging roller table Incomer of JB Pusher

A. Mukherjee

SL

15-05-13

26-05-13

Standard Tools & Tackles

Drawings and docs

A- Safety shoes,safety helmets, escape routes, valid work permit, welding gloves, goggles B-Safety Harness,valid height pass,safety net,lifeline,fall arrestor, safe approach, path to working platform
24 of 36

S. No Description

Balance activity

Responsible person

Executing Agency SL

Start date

Completion date

Tools and Tackles Required Standard Tools & Tackles Standard Tools & Tackles

Safety Precautions taken A

Quality Checks

JB to Field

A. Mukherjee

31-05-13

05-06-13

Drawings and docs

Valve Stand

A. Mukherjee

SL

25-05-13

30-05-13

Drawings and docs

Storage Grid with Pusher Incomer of JB

S Dey

SL

15-05-13

25-05-13

Standard Tools & Tackles Standard Tools & Tackles Standard Tools & Tackles

Drawings and docs

JB to Field

S Dey

SL

16-05-13

21-05-13

Drawings and docs

Valve Stand

S Dey

SL

21-05-13

26-05-13

Drawings and docs

Steam exhaust system 1 & 2 E Stop

Individual E stop 2 Nos

S Dey

SL

10-05-13

20-05-13

Standard Tools & Tackles

Drawings and docs

Steam exhaust system 1 & 2 Motor

Incomer to motor

S Dey

SL

10-05-13

20-05-13

Standard Tools & Tackles

Drawings and docs

Movable control box OS1

Incomer PLC to JB of OS1

S Dey

SL

Standard Tools & Tackles 26-05-13 25-06-13 Standard Tools & Tackles Standard Tools & Tackles

Drawings and docs

JB to OS1

S Dey

SL

Drawings and docs

OS1 buzzer

S Dey

SL

25-06-13

27-06-13

Drawings and docs

A- Safety shoes,safety helmets, escape routes, valid work permit, welding gloves, goggles B-Safety Harness,valid height pass,safety net,lifeline,fall arrestor, safe approach, path to working platform
25 of 36

S. No Description

Balance activity Mould operator pendant LP210/#, Strand # , cast speed setpoint Mould operator pendant LP211/#, Strand # , dummy bar inching panel

Responsible person

Executing Agency SL

Start date

Completion date

Tools and Tackles Required Standard Tools & Tackles Standard Tools & Tackles

Safety Precautions taken A

Quality Checks

S Dey

27-06-13

29-06-13

Drawings and docs

S Dey

SL

27-06-13

29-06-13

Drawings and docs

Torch cutting machine

TCM Machine

A Kushwaha

SL

13-05-13

28-05-13

Standard Tools & Tackles Standard Tools & Tackles

Drawings and docs

TCM Valve Stand

A Kushwaha

SL

20-05-13

25-05-13

Drawings and docs

Runout Roller table E Stop

Individual E Stop 15 Nos

A Kushwaha

SL

16-05-13

26-05-13

Standard Tools & Tackles

Drawings and docs

Runout Roller table

Incomer of JB

A Kushwaha

SL

Standard Tools & Tackles 01-06-13 04-06-13 Standard Tools & Tackles Standard Tools & Tackles

Drawings and docs

JB to Motor

A Kushwaha

SL

Drawings and docs

Incomer cable to thermister

A Kushwaha

SL

Drawings and docs

Discharge roller table E Stop

Individual E Stop 9 Nos

R Gautam

SL

06-05-13

21-05-13

Standard Tools & Tackles

Drawings and docs

Discharge roller table

Incomer of JB

R Gautam

SL

Standard Tools & Tackles

Drawings and docs

A- Safety shoes,safety helmets, escape routes, valid work permit, welding gloves, goggles B-Safety Harness,valid height pass,safety net,lifeline,fall arrestor, safe approach, path to working platform
26 of 36

S. No Description

Balance activity

Responsible person

Executing Agency SL

Start date

Completion date

Tools and Tackles Required Standard Tools & Tackles Standard Tools & Tackles

Safety Precautions taken A

Quality Checks

JB to Motor

R Gautam

01-06-13

11-06-13

Drawings and docs

Incomer cable to thermister

R Gautam

SL

Drawings and docs

Cross transfer Device

Incomer of FJB

A Sharma

SL

Standard Tools & Tackles 15-05-13 22-05-13 Standard Tools & Tackles Standard Tools & Tackles Standard Tools & Tackles Standard Tools & Tackles

Drawings and docs

JB to Drag Chain to MJB

A Sharma

SL

Drawings and docs

MJB to Motor

A Sharma

SL

22-05-13

29-05-13

Drawings and docs

Incomer cable to thermister

A Sharma

SL

Drawings and docs

Light Barrier

A Sharma

SL

Drawings and docs

Hot charging roller table Individual E stop 31 Nos E stop

A Sharma

SL

15-05-13

25-05-13

Standard Tools & Tackles

Drawings and docs

Hot charging roller table Incomer of JB Motor JB to Motor

A Sharma

SL

Standard Tools & Tackles 31-05-13 03-06-13 Standard Tools & Tackles Standard Tools & Tackles 15-05-13 30-05-13 Standard Tools & Tackles

Drawings and docs

A Sharma

SL

Drawings and docs

Incomer cable to thermister

A Sharma

SL

Drawings and docs

Marking machine

Incomer of Machine

R Gautam

SL

Drawings and docs

A- Safety shoes,safety helmets, escape routes, valid work permit, welding gloves, goggles B-Safety Harness,valid height pass,safety net,lifeline,fall arrestor, safe approach, path to working platform
27 of 36

S. No Description

Balance activity

Responsible person

Executing Agency

Start date

Completion date

Tools and Tackles Required

Safety Precautions taken

Quality Checks

Transfer roller table E stop

Individual E stop 28 Nos

A Sharma

SL

15-05-13

25-05-13

Standard Tools & Tackles

Drawings and docs

Transfer roller table Motor

JB to Motor

R Gautam

SL

03-06-13

06-06-13

Standard Tools & Tackles Standard Tools & Tackles

Drawings and docs

Incomer cable to thermister Billet inspection & Conditioning bench

R Gautam

SL

Drawings and docs

Incomer of Machine

R Gautam

SL

31-07-13

15-08-13

Standard Tools & Tackles

Drawings and docs

Movable stop

Incomer of JB

R Gautam

SL

Standard Tools & Tackles 10-06-13 13-06-13 Standard Tools & Tackles Standard Tools & Tackles

Drawings and docs

JB to Field

R Gautam

SL

Drawings and docs

Valve Stand

R Gautam

SL

Drawings and docs

Mould powder feeder Tundish Area / Mould Maintenance / Crane / Hoist / Others

Mold Powder Feeder Open valve

A. Mukherjee

SL

30-05-13

19-06-13

Standard Tools & Tackles Standard Tools & Tackles

Drawings and docs

A. Mukherjee

SL

Drawings and docs

Electric operated hoists

A. Mukherjee

SL

05-07-13

04-08-13

Standard Tools & Tackles

Drawings and docs

A- Safety shoes,safety helmets, escape routes, valid work permit, welding gloves, goggles B-Safety Harness,valid height pass,safety net,lifeline,fall arrestor, safe approach, path to working platform
28 of 36

S. No Description

Balance activity

Responsible person

Executing Agency

Start date

Completion date

Tools and Tackles Required

Safety Precautions taken

Quality Checks

Jib Crane

A. Mukherjee

SL

06-07-13

05-08-13

Standard Tools & Tackles

Drawings and docs

Man cooler (Casting platform, Tundish Cooling)

S Dey

SL

15-08-13

14-09-13

Standard Tools & Tackles

Drawings and docs

Tundish drying station

Incomer of Machine

S Dey

SL

01-07-13

16-07-13

Standard Tools & Tackles Standard Tools & Tackles

Drawings and docs

On Board cabling

S Dey

SL

16-07-13

31-07-13

Drawings and docs

On Board cabling

S Dey

SL

15-08-13

30-08-13

Standard Tools & Tackles Standard Tools & Tackles

Drawings and docs

LC445

S Dey

SL

Drawings and docs

Mould alignment stand

Incomer of Machine

S Dey

SL

31-07-13

15-08-13

Standard Tools & Tackles Standard Tools & Tackles Standard Tools & Tackles

Drawings and docs

On Board cabling

S Dey

SL

15-08-13

20-08-13

Drawings and docs

LC510

S Dey

SL

Drawings and docs

Fixed stop

Incomer of JB

S Dey

SL

10-06-13

13-06-13

Standard Tools & Tackles Standard Tools & Tackles

Drawings and docs

JB to Field

S Dey

SL

10-06-13

13-06-13

Drawings and docs

A- Safety shoes,safety helmets, escape routes, valid work permit, welding gloves, goggles B-Safety Harness,valid height pass,safety net,lifeline,fall arrestor, safe approach, path to working platform
29 of 36

S. No Description

Balance activity

Responsible person

Executing Agency SL

Start date

Completion date

Tools and Tackles Required Standard Tools & Tackles

Safety Precautions taken A

Quality Checks

Valve Stand

A Mukerjee

Drawings and docs

Ladle slide gate cast position

Incomer of LCP

A Mukerjee

SL

01-07-13

08-07-13

Standard Tools & Tackles

Drawings and docs

Ladle slide gate Loading Incomer of LCP position

A Mukerjee

SL

01-07-13

08-07-13

Standard Tools & Tackles

Drawings and docs

Multistep pusher

Incomer of JB

A Mukerjee

SL

20-05-13

27-05-13

Standard Tools & Tackles Standard Tools & Tackles Standard Tools & Tackles Standard Tools & Tackles Standard Tools & Tackles

Drawings and docs

JB to Field

A Mukerjee

SL

27-05-13

30-05-13

Drawings and docs

Valve Stand

A Mukerjee

SL

30-05-13

02-06-13

Drawings and docs

Light Barrier

A Mukerjee

SL

Drawings and docs

LCP

R Gautam

SL

Drawings and docs

Cooling water system Emergency tank level

R Gautam

SL

10-06-13

17-06-13

Standard Tools & Tackles

Drawings and docs

Grease lubrication

Grease lubrication (LT) PLC to Grease Panel

R Gautam

SL

15-05-13

22-05-13

Standard Tools & Tackles

Drawings and docs

A- Safety shoes,safety helmets, escape routes, valid work permit, welding gloves, goggles B-Safety Harness,valid height pass,safety net,lifeline,fall arrestor, safe approach, path to working platform
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S. No Description

Balance activity

Responsible person

Executing Agency SL

Start date

Completion date

Tools and Tackles Required Standard Tools & Tackles Standard Tools & Tackles Standard Tools & Tackles Standard Tools & Tackles Standard Tools & Tackles Standard Tools & Tackles Standard Tools & Tackles

Safety Precautions taken A

Quality Checks

(LT) Grease Panel to field Grease lubrication (WSU) PLC to Grease Panel (WSU) Grease Panel to field Grease lubrication (Multi step pusher) PLC to Grease Panel (Multi step pusher) Grease Panel to field Grease lubrication (CART) PLC to Grease Panel (CART) Grease Panel to field

R Gautam

15-05-13

22-05-13

Drawings and docs

R Gautam

SL

15-05-13

22-05-13

Drawings and docs

R Gautam

SL

15-05-13

22-05-13

Drawings and docs

R Gautam

SL

22-05-13

29-05-13

Drawings and docs

R Gautam

SL

22-05-13

29-05-13

Drawings and docs

R Gautam

SL

22-05-13

29-05-13

Drawings and docs

R Gautam

SL

22-05-13

29-05-13

Drawings and docs

Mould lubrication

Incomer of Mould lubrication unit

P.P CHHARI

SL

20-05-13

27-05-13

Standard Tools & Tackles

Drawings and docs

Mould Cooling System

Incomer of JB

P.P CHHARI

SL

Standard Tools & Tackles 01-06-13 04-06-13 Standard Tools & Tackles Standard Tools & Tackles Standard Tools & Tackles

Drawings and docs

JB to motor

P.P CHHARI

SL

Drawings and docs

Instrumentation Job

P.P CHHARI

SL

15-05-13

30-05-13

Drawings, docs and claibration

Individual. EM Stop

SL

14-05-13

20-05-13

Drawings and docs

P.P CHHARI

A- Safety shoes,safety helmets, escape routes, valid work permit, welding gloves, goggles B-Safety Harness,valid height pass,safety net,lifeline,fall arrestor, safe approach, path to working platform
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S. No Description

Balance activity

Responsible person

Executing Agency SL

Start date

Completion date

Tools and Tackles Required Standard Tools & Tackles Standard Tools & Tackles Standard Tools & Tackles

Safety Precautions taken A

Quality Checks

EMS Cooling System

Incomer of JB

P.P CHHARI

05-05-13

08-05-13

Drawings and docs

JB to motor

P.P CHHARI

SL

31-05-13

01-06-13

Drawings and docs

Instrumentation Job

P.P CHHARI

SL

15-05-13

30-05-13

Drawings, docs and claibration

Machine Cooling System Incomer of JB

P.P CHHARI

SL

05-05-13

08-05-13

Standard Tools & Tackles Standard Tools & Tackles Standard Tools & Tackles Standard Tools & Tackles

Drawings and docs

JB to motor

P.P CHHARI

SL

02-06-13

03-06-13

Drawings and docs

Instrumentation Job

P.P CHHARI

SL

15-05-13

30-05-13

Drawings, docs and claibration

Individual. EM Stop

P.P CHHARI

SL

14-05-13

20-05-13

Drawings and docs

Spray Cooling System

Incomer of JB

P.P CHHARI

SL

05-05-13

08-05-13

Standard Tools & Tackles Standard Tools & Tackles Standard Tools & Tackles Standard Tools & Tackles

Drawings and docs

JB to motor

P.P CHHARI

SL

04-06-13

05-06-13

Drawings and docs

Instrumentation Job

P.P CHHARI

SL

15-05-13

30-05-13

Drawings, docs and claibration

Individual. EM Stop

P.P CHHARI

SL

14-05-13

20-05-13

Drawings and docs

ECR MCC Room, MCC Room, Basement & Cable laying & Termination Job Cable Vault

A Kushwaha

SL

01-05-13

30-06-13

Standard Tools & Tackles

Drawings and docs

A- Safety shoes,safety helmets, escape routes, valid work permit, welding gloves, goggles B-Safety Harness,valid height pass,safety net,lifeline,fall arrestor, safe approach, path to working platform
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S. No Description

Balance activity

Responsible person

Executing Agency SL

Start date

Completion date

Tools and Tackles Required Standard Tools & Tackles

Safety Precautions taken A

Quality Checks

Earthing & Electronic Earthing

A Kushwaha

15-05-13

30-06-13

Drawings and docs

TCM Control Room

RIO Panel

A Kushwaha

SL

06-05-13

14-05-13

Standard Tools & Tackles Standard Tools & Tackles Standard Tools & Tackles Standard Tools & Tackles Standard Tools & Tackles Standard Tools & Tackles Standard Tools & Tackles Standard Tools & Tackles Standard Tools & Tackles Standard Tools & Tackles

Drawings and docs

RIO Panel Netwrorking

A Kushwaha

SL

15-05-13

30-05-13

Drawings and docs

RIO Panel UPS Supply

A Kushwaha

SL

06-05-13

14-05-13

Drawings and docs

LC311

A Kushwaha

SL

06-05-13

08-05-13

Drawings and docs

Control Desk + PC

A Kushwaha

SL

10-05-13

14-05-13

Drawings and docs

ACDB

A Kushwaha

SL

15-05-13

19-05-13

Drawings and docs

CCTV Monitor

A Kushwaha

SL

15-05-13

14-06-13

Drawings and docs

PA System

A Kushwaha

SL

15-05-13

14-06-13

Drawings and docs

FDA

A Kushwaha

SL

15-05-13

14-06-13

Drawings and docs

Earthing & Electronic Earthing

A Kushwaha

SL

15-05-13

30-06-13

Drawings and docs

Main control room

OS21

A Sharma

SL

10-05-13

20-05-13

Standard Tools & Tackles Standard Tools & Tackles

Drawings and docs

Control Desk + PC

A Sharma

SL

14-05-13

27-05-13

Drawings and docs

A- Safety shoes,safety helmets, escape routes, valid work permit, welding gloves, goggles B-Safety Harness,valid height pass,safety net,lifeline,fall arrestor, safe approach, path to working platform
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S. No Description

Balance activity

Responsible person

Executing Agency SL

Start date

Completion date

Tools and Tackles Required Standard Tools & Tackles Standard Tools & Tackles Standard Tools & Tackles Standard Tools & Tackles Standard Tools & Tackles Standard Tools & Tackles Standard Tools & Tackles

Safety Precautions taken A

Quality Checks

UPS Supply

A Sharma

14-05-13

27-05-13

Drawings and docs

ACDB

A Sharma

SL

14-05-13

27-05-13

Drawings and docs

CCTV Monitor

A Sharma

SL

14-05-13

27-05-13

Drawings and docs

PA System

A Sharma

SL

14-05-13

27-05-13

Drawings and docs

FDA

A Sharma

SL

14-05-13

27-05-13

Drawings and docs

Weighing Panel

A Sharma

SL

14-05-13

27-05-13

Drawings and docs

Earthing & Electronic Earthing

A Sharma

SL

15-05-13

30-05-13

Drawings and docs

Discharge Area control room

RIO Panel

R Gautam

SL

30-05-13

06-06-13

Standard Tools & Tackles Standard Tools & Tackles Standard Tools & Tackles Standard Tools & Tackles Standard Tools & Tackles Standard Tools & Tackles Standard Tools & Tackles

Drawings and docs

RIO Panel Netwrorking

R Gautam

SL

30-05-13

06-06-13

Drawings and docs

RIO Panel UPS Supply

R Gautam

SL

30-05-13

06-06-13

Drawings and docs

Control Desk + PC

R Gautam

SL

30-05-13

06-06-13

Drawings and docs

ACDB

R Gautam

SL

30-05-13

06-06-13

Drawings and docs

CCTV Monitor

R Gautam

SL

30-05-13

06-06-13

Drawings and docs

PA System

R Gautam

SL

30-05-13

06-06-13

Drawings and docs

A- Safety shoes,safety helmets, escape routes, valid work permit, welding gloves, goggles B-Safety Harness,valid height pass,safety net,lifeline,fall arrestor, safe approach, path to working platform
34 of 36

S. No Description

Balance activity

Responsible person

Executing Agency SL

Start date

Completion date

Tools and Tackles Required Standard Tools & Tackles Standard Tools & Tackles

Safety Precautions taken A

Quality Checks

FDA

R Gautam

30-05-13

06-06-13

Drawings and docs

Earthing & Electronic Earthing

R Gautam

SL

15-05-13

30-05-13

Drawings and docs

Level 2 Control Room

S Dey

SL

00-01-00

Standard Tools & Tackles Standard Tools & Tackles Standard Tools & Tackles Standard Tools & Tackles Standard Tools & Tackles Standard Tools & Tackles Standard Tools & Tackles Standard Tools & Tackles Standard Tools & Tackles

Drawings and docs

Level 2 Panel

S Dey

SL

27-05-13

04-06-13

Drawings and docs

UPS Supply

S Dey

SL

26-05-13

31-05-13

Drawings and docs

Control Desk + PC

S Dey

SL

20-05-13

28-05-13

Drawings and docs

ACDB

S Dey

SL

27-05-13

29-05-13

Drawings and docs

CCTV Monitor

S Dey

SL

20-06-13

24-06-13

Drawings and docs

PA System

S Dey

SL

27-05-13

26-06-13

Drawings and docs

FDA

S Dey

SL

27-05-13

31-05-13

Drawings and docs

Earthing & Electronic Earthing

S Dey

SL

30-05-13

14-06-13

Drawings and docs

EMS Coil

Incomer of JB (Isolator)

A. Mukherjee

SL

01-06-13

11-06-13

Standard Tools & Tackles Standard Tools & Tackles

Drawings and docs

JB (Isolator) to Field

A. Mukherjee

SL

11-06-13

14-06-13

Drawings and docs

A- Safety shoes,safety helmets, escape routes, valid work permit, welding gloves, goggles B-Safety Harness,valid height pass,safety net,lifeline,fall arrestor, safe approach, path to working platform
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S. No Description

Balance activity Laying of Cable, installation of 70W HPSV, 1 x 400W HPSV etc. Laying of Cable, installation of Welding & Power Sockets etc.

Responsible person

Executing Agency SL

Start date

Completion date

Tools and Tackles Required Standard Tools & Tackles Standard Tools & Tackles Standard Tools & Tackles Standard Tools & Tackles Standard Tools & Tackles Standard Tools & Tackles Standard Tools & Tackles Standard Tools & Tackles Standard Tools & Tackles Standard Tools & Tackles

Safety Precautions taken A

Quality Checks

Lighting system Repair Network (Welding & Power Sockets) CCTV systems

S. Dey

31-05-13

30-07-13

Drawings and docs

S. Dey

SL

31-05-13

30-07-13

Drawings and docs

Laying of Cable, installation of Camera, Matrix Switcher, 22 " TFT Colour Monitor etc. Laying of Cable, installation of Central Loud speaker intercomm Control Unit etc, Wall/column mount system subscriber station, Table top Desk Top Station (&Power PowerCable, Supply Unit with JB Laying of Signal Cable, Loud speaker talk back LS Cable, installation of Wall system mounting Hand set with canopy, Industrial with driver unit, Desk Laying of Horn PIJF telephone cables, Plant telephone system & unarmored telephone cables, accessories installation of 30 pair & 50 pair KRONE make distribution panel Emergency Panel + Group Emergency Stop Local Area Network (Level-1 & level-2) FDA Laying of SM & MM FO Cable, installation of Layer-2 switches, Ethernet network components for level1 & level-2 network, Network cabinets Fixing of equipments (Fire Panel, Response Individualicators, Manual Call Point, Detectors etc) Completeness of Loop Cable

S. Dey

SL

31-05-13

30-07-13

Drawings and docs

S. Dey

SL

31-05-13

30-07-13

Drawings and docs

S. Dey

SL

31-05-13

30-07-13

Drawings and docs

S. Dey

SL

31-05-13

30-07-13

Drawings and docs

A. Mukherjee

SL

27-05-13

01-07-13

Drawings and docs

S. Dey

SL

30-05-13

30-08-13

Drawings and docs

S. Dey

SL

31-05-13

30-06-13

Drawings and docs

S. Dey

SL

17-05-13

31-05-13

Drawings and docs

Readiness for First Heat SL, UBEL, ISP, MECON SL, UBEL, ISP, MECON SL, UBEL, ISP, MECON

Single Function Test

01-06-13

15-09-13

A,B

Integrated Test

02-09-13

30-09-13

A,B

Start Up CCM 1

30-09-13

A,B

A- Safety shoes,safety helmets, escape routes, valid work permit, welding gloves, goggles B-Safety Harness,valid height pass,safety net,lifeline,fall arrestor, safe approach, path to working platform
36 of 36