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TECHNICAL BULLETIN
DA6-TB
04-13
DO-ALL SERIES VI
MODEL DA6
FEATURES
Versatile: Tight Shutoff: Four basic materials and multiple trim material combinations to select from. Multiple composition materials provide Classes II, IV or VI inboard leakage rates. Designed as a soft-seated valve. Highest in the industry. Allows smaller body sizes than competitors in majority of applications. One of highest in the industry when coupled with high ow capacity. DO-ALL trim design provides FTO ow direction. Results in high sensitivity and stability. Internals are cage-contained within easily removable quick change trim. Basic valve gives outstanding rangeability due to close tolerances, balanced trim, and a broad range of elastomeric diaphragms and soft seats. Can be as high as 1000:1. Heavy top guided to maintain stability and increased diaphragm life. Fails open on loss of loading pressure. Fails closed on loss of P1 pressure with loading pressure yet applied.
MODEL DA6
APPLICATIONS
DO-ALL concept allows application of all types of clean uids. Designed primarily as a gaseous service valve, can be applied in liquid service applications where excessive cavitation or ashing is absent. Excellent for atmospheric industrial gases GN2, GOX, Ar, He, H2, CO2 as well as a natural gas regulator. Used as a utilities air, oil, water, steam regulator. Corrosive and non-corrosive chemical services gas or liquid are possible with broad materials range.
Capacity:
CAUTION
This is not a safety device and must not be substituted for a code approved pressure safety relief valve or rupture disc.
Rangeability:
Heavy-Duty Guiding:
CAUTION
In the event of diaphragm failure, the process uid will mix with the loading uid.
Failure Position:
DI = Ductile Iron CS = Carbon Steel BRZ = Bronze SST = Stainless Steel HC = Hastelloy C
Body Sizes
1/2", 3/4", 1", 1-1/4", 1-1/2", 2", 2-1/2", 3", 4" (DN15, 20, 25, 32, 40, 50, 65, 80, 100)
Temperature Range
-425 to +400F (-254 to +204 C) Limited by body/cover dome/diaphragm material combinations, and by elastomeric seat, static seal, dynamic seal materials. See Tables DAG-1A through-1H & Table DAG-5. Alternate "CS" Mat'l - Steel - ASTM A352 Gr. LCC - Minimum temperature -50 F (-46 C).
End Connections
Standard: Female NPT (screwed). ASME Flanged: 125#, 150#, 250#, 300#, 600#; DIN Flanged: PN16, PN25, PN40;
(Integral Flanged Body unless listed under Opt.-30)
Opt-31: British Standard Pipe Threads. Opt-32: P.E. Extended Pipe Nipples. Opt-34: 14" Face to Face Flange Dimension. Opt-41 Extension Tube Ends.
Optional Constructions
Opt-30: Opt-31: Opt-32: Opt-34: Opt-40: Opt-41: Opt-55: Opt-56: Weld-on Flanges Opt-81: Full Diaphragm BSP End Conns. Support Ext. Pipe Nipples Opt-85: Extra Set Pressure 14" F to F Flange Dim. Taps NACE Const. Opt-95: Epoxy Paint Ext. Tube Ends Opt-95OS: Epoxy Paint Oxygen Cleaned Opt-96: Bias Spring Special Cleaned
See Table DAG-7 for Wide Open Cv Limits. N/A = Not Available METRIC CONVERSION FACTOR: Cv / 1.16 = kv
ABBREVIATIONS FK = Fluorosilicone FKM = Fluorocarbon EPR = Ethylene Propylene BC = Neoprene NBR = Buna-N RTFE = Brz-ll TFE GF-TFE = Glass-ll TFE PA = PolyAll PTFE = Polytetrauoroethylene V-TFE = Virgin TFE CTFE = Chlorotriuoroethylene 3-ply (PTFE+FKM+PTFE)
DA6-TB
MATERIAL SPECIFICATIONS
Body
DI CS ASTM A395 ASTM A216, Grade WCB. Alternate ASTM A352 Gr. LCC BRZ ASTM B62, Alloy 83600, SST ASTM A351, Grade CF3M. HC ASTM A494, Gr. CW-12 MW. See DAG-1A through DAG-1H for material specs.
Diaphragm *
Elastomeric BC, EPR, FKM, FK, NBR, FKM+TFE, 3-ply (PTFE+FKM+PTFE). Metallic Be-Cu. (only 1/2" - 2" sizes)
Seat *
PolyAll, V-TFE, GF-TFE, CTFE
Cover Dome
DI CS ASTM A395 ASTM A216, Grade WCB. Alternate ASTM A352 Gr. LCC BRZ ASTM B62, Alloy 83600, SST ASTM A351, Grade CF3M or ASTM A479, Grade 316L.
Metallic Trim *
17-4PH SST, 316LSST, Nickel-Copper Alloy (Monel ) See Table 2
Painting
Standard: All non-corrosion resistant portions to be painted with corrosion resistant epoxy paint per Cashco Spec #S-1606. Alternate: See Opt-95 or Opt-95OS. Compressed air * See Product Coder for acceptable combinations MonelTM, and Inconel are registered trade names: port
MonelTM is a mark owned by International Nickel Co. Inconel is a mark owned by International Nickel Co.
Pi pressure
W When compressed air pressure is greater than Pi pressure, valve is closed. When Pi pressure is equal or greater than compressed air pressure flow through valve occurs.
Reverse Flow Direction Composition Diaphragm FTO Flow-to-Open Balanced at Outlet FIGURE 1 Model DA6 DA6-TB 3
OPTION SPECIFICATIONS
OPT-30: WELDED FLANGED CONNECTIONS. CS, SST or HC body materials only. 1/2"2" (DN1550) body sizes only (no 1-1/4" (DN32) size). Welded-on ange of same general chemistry as body.
Weld-On Flanges Sizes 1/2" - 3/4" 1" 1"- 2" Sizes DN15-50 DN65-100 Body Material CS, SST CS, SST HC Body Material CS, SST CS, SST ASME Pressure Class 150, 300, 600 600 150, 300 ISO Pressure Class PN40 RF PN16, 25, 40 RF
OPT-55:
SPECIAL CLEANING - GOX. BRZ or SST body materials only. Cleaning, assembly and packaging per Cashco Spec. #S-1134, making unit suitable for Oxygen service. NOTE: Design Pressure Rating shall not exceed 290 psig (20.0 Barg) when body/ topworks material is SST and process medium is oxygen. SPECIAL CLEANING. Cleaning per Cashco Spec. #S-1542 for all body & cover dome materials. Higher cleaning level than standard. commercial cleaning. NOT suitable for oxygen Service. FULL DIAPHRAGM SUPPORT CONSTRUCTION. Incorporates top and bottom diaphragm
support that allows reaching higher uid pressures on the underside and topside of diaphragm. Sizes 1/2"-2" (DN15-50) only. See Table 1.
OPT-56:
OPT-81:
NOTES: 1. The body P vs. T ratings are the limiting variables for anged end connections, unless further restricted by ASME B16.5. 2. No post-weld stress relieving performed.
OPT-85:
OPT-31:
PRESSURE TAPS. Provides second set of inlet and outlet 1/4" (DN8) - FNPT taps with plugs (same basic material as body) on backside of body. Includes second external sensing port tap. See page 18 for details on tap location for both STD. and Opt -85. NOTE: Not available for HC body. EPOXY PAINT. Special epoxy painting of all noncorrosion resistant external surfaces per Cashco Spec #S-1547. Utilized in harsh atmospheric conditions.
OPT-32:
OPT-95:
OPT-34:
SPECIAL 14" FACE TO FACE DIMENSION FOR FLANGED END CONNECTIONS. Sizes
1/2" - 1" & 1-1/2" only. See Opt.-30 for standard face to face dimension.
OPT-40:
NACE CONSTRUCTION. Internal wetted portions meet NACE Std. MR0175; for application in sour gas/crude service. Exterior of unit to not be directly buried, insulated, or otherwise denied direct atmospheric exposure. CS/CS, LCC/LCC, LCC/SST, SST/CS, or SST/SST body/cover dome materials only. 316L SST trim materials only. ELG/ TFE U-cup dynamic seals. Available in all end connections. All welded portions heat treated to stress relieve weldments.
OPT-96:
BIAS SPRING. On loss of loading signal, plug/ guide bearing strokes to full open position.
OPT-41:
EXTENDED TUBE END CONN. SST body material only. Body sizes 1/2"1"(DN15-25), 1-1/2" & 2"(DN40-50) only. SST extension tubes are welded to body, ending in tube diameters with 0.065 inch (1.65 mm)wall thickness. NOT FOR HIGH PURITY REQUIREMENTS.
DA6-TB
TECHNICAL SPECIFICATIONS
TABLE 1 MAXIMUM DIAPHRAGM RATING* NOTE: The below ratings may be further "derated" by limitations thru the Pressure Equipment Directive (97/23/EC-May '97).
Diaphragm Material BC, EPR NBR FKM, FKM+TFE, FK 3-ply (PTFE+FKM+PTFE) *** METAL Be-Cu BODY SIZE 1/2"-2" (DN15-50) ** OPT-81 FULL STD DIAPHRAGM DIAPHRAGM SUPPORT CONSTRUCTION 1250 1250 (86.1) (86.1) 1250 450 (86.1) (31.0) 700 1250 (48.2) (86.1) 125 125 (8.6) (8.6) 1500 (103) NA BODY SIZE 2-1/2"-4" (DN65-100) STD DIAPHRAGM CONSTRUCTION 800 (55.1) 300 (20.6) 550 (37.9) 125 (8.6) NA
* Maximum pressure setting of pressure safety device - safety relief valve or rupture disc. ** Not available for DI/DI, BRZ/DI, BRZ/BRZ, CS/DI & SST/DI body/cover dome constructions. *** For Steam applications. NA = NOT AVAILABLE
DA6-TB
TABLE
TITLE
PAGE
DAG-1A ......... DI Press vs Temp vs End Conn Ratings ........................................7 DAG-1B ..........BRZ Press vs Temp vs End Conn Ratings ....................................8 DAG-1D ............CS Design Inlet/Outlet - DA6 .......................................................9 DAG-1F............SST Design Inlet/Outlet - DA6.......................................................9 DAG-1H...........HC Design Inlet/Outlet - DA6........................................................10 DAG-2 .....................Max Pressure Drop - Comp Seat ............................................11 DAG-3 .....................Max Pressure Drop - Dynamic Seal Design ............................11 DAG-4 .....................Max Pressure Drop - Basic Trim Mat'ls ...................................11 DAG-5 .....................Temperature Limits Elastomer Mat'ls. ..................................12 DAG-7 .....................Back Pressure Max Capacity - Plug Wide Open .....................13 DAG-8 .....................Pressure Loading or Pilot Systems Tubing & Fitting Maximum Containment Pressure Process or Auxiliary Fluids .................13 DAG-10 ...................Inboard Leakage Ratings ........................................................14 DAG-12 ...................Back Press Recommended Velocity Limits .............................14 DAG-14 ...................Recommended Internal Materials - Liquids .............................15 DAG-14 ...................Recommended Internal Materials - Gases ..............................15 DAG-14 ...................Supplement - Chemical Resistance ........................................16 DAG-15 ...................ISR Effect ................................................................................16 FIGURE TITLE PAGE
DA6-TB
TABLE DAG-1A DI DUCTILE IRON BODY / TOPWORKS MATERIAL SPECIFICATIONS DESIGN PRESSURE vs. TEMPERATURE vs. END CONNECTION RATINGS
(To ASME B16.1 for Flanged and B16.4 for NPT Connections per Cast Iron Rating)
Material Specications (Body / Topworks) Description (Abbr.) ASTM No. Temperature F -20 to +150 200 225 250 300 350 400 406 DI/DI (Note 1) A395/ A395 Temperature C -29 to +65 107 120 150 177 204 End Connection Inlet & Outlet Working Pressure psig End Connection Pressure Class NPT 400 370 355 340 310 300 250 250 400 WOG, 250 S 125# FF 200 190 180 175 165 150 140 140 225 WOG, 125 S Working Pressure Barg End Connection Pressure Class NPT 27.6 24.5 23.4 21.2 19.2 17.5 125# FF 13.8 12.5 12.1 11.2 10.6 9.6 250# RF 34 .5 30.2 28.7 25.7 23.8 20.3 250# RF 500 460 440 415 375 335 290 290 400 WOG, 250 S
NOTE 1: Whenever body and topworks materials are mixed, the P vs. T ratings that should be applied are those which are lowest of the two materials. Example: CS body, DI topworks; NPT end connections, 200F temperature. Because the topworks is not end anged, use the DI limits of "400 PSIG CWP 370/200F" from above to compare to CS limits from DAG-1C values. The DI limits are lower, so ratings from DAG-1A MUST be used as the limits. NOTE 2: Unless stated otherwise, design pressure is Maximum Allowable Working Pressure (MAWP) for Inlet and Outlet.
DA6-TB
TABLE DAG-1B BRZ BRONZE BODY / TOPWORKS MATERIAL SPECIFICATIONS DESIGN PRESSURE vs. TEMPERATURE vs. END CONNECTION RATINGS
(Per ASME B16.24 for Flanged and B16.15 for NPT Connections)
Material Specications (Body / Topworks) Description (Abbr.) ASTM No. Temperature F -325 to +150 * 175 200 225 250 300 350 400 BRZ/BRZ (Note 1) B62, Alloy C83600/B62, Alloy C83600 406 Temperature C -198 to +65 * 107 120 150 177 204 34.5 25.8 25.1 23.0 20.4 17.8 500 390 385 375 365 335 300 250 250 End Connection Inlet & Outlet (Note 2) Working Pressure psig End Connection Pressure Class NPT 150# FF 225 220 210 205 195 180 165 150 150 Working Pressure Barg End Connection Pressure Class NPT 150# FF 15.5 14.0 13.5 12.4 11.3 10.3 300# FF 34.5 30.8 29.5 26.8 24.0 21.4 300# FF 500 480 465 445 425 390 350 315 315
NOTE 1: Whenever body and topworks materials are mixed, the P vs. T ratings that should be applied are those which are lowest of the two materials. Example: BRZ body, DI topworks; NPT end connections, ambient temperature. Because the topworks is not end anged, use the DI limits of "400 PSIG CWP 370/200F" from DAG-1A to compare to above DAG-1B values. The DI limits are lower, so ratings from DAG-1A MUST be used as the limits.
NOTE 2: Unless stated otherwise, design pressure is Maximum Allowable Working Pressure (MAWP) for Inlet and Outlet. * See Minimum Temperature Ratings Table below.
DA6-TB
Cast Steel A216 Gr. WCB or Steel Weldment A516 Gr. 55 & A105 Alternate Material: Cast Steel A352 Gr. LCC DESIGN PRESSURE vs. TEMPERATURE vs. END CONNECTION RATINGS
(Per ASME B16.5 and B16.34) See NOTE 1
TABLE DAG-1D DESIGN PRESSURE (BOTH INLET AND OUTLET) FOR DA6 in PSIG (BARG)
END CONNECTIONS CONSTRUCTION DESIGN TEMP. RANGE: Deg F (Deg C) ** -20 to +100 (-29 to +38) -20 to +200 (-29 to +93) -20 to +300 (-29 to +149) -20 to +400 (-29 to +204) STD DIAPHRAGM NPT, BSP, 600#, EXTD NIPP 750 (51.7) 680 (47.1) 655 (45.1) 635 (43.6) 150# 285 (19.6) 260 (17.9) 230 (15.8) 200 (13.7) ALL 300# 740 (51.1) 680 (47.1) 655 (45.1) 635 (43.8) Opt-81 (Full Support Diaph.) DA6 NPT, BSP. 600#, EXTD NIPP 1350 (93.0) 1350 (93.0) 1310 (90.3) 1265 (87.3)
** Alternate Mat'l: ASTM 352 Gr. LCC Min. Temperature -50 F(-46C).
Cast Stainless Steel A351 Gr.CF3M or Stainless Steel Weldment A315 Gr. CF3M w/ forged anges A182 Gr. F 316L
Cast Stainless Steel A351 Gr.CF3M or Stainless Steel Weldment A312 Gr. 316/316L, A479 Gr. 316/316L DESIGN PRESSURE vs. TEMPERATURE vs END CONNECTION RATINGS
(Per ASME B16.5 and B16.34) See NOTE 1 using SST specications; & NOTE 2
TABLE DAG-1F DESIGN PRESSURE (BOTH INLET AND OUTLET) FOR DA6 in PSIG (BARG)
END CONNECTIONS CONSTRUCTION STD DIAPHRAGM NPT, BSP, 600#, EXTD NIPP, TUBE 625 (43.0) 620 (42.3) 560 (38.6) 515 (35.5) 150# 275 (19.0) 235 (16.5) 215 (14.8) 195 (13.6) ALL 300# 625 (43.0) 620 (42.3) 560 (38.6) 515 (35.5) Opt-81 (Full Support Diaph.) DA6 NPT, BSP. 600#, EXTD NIPP, TUBE 1125 (77.5) 1125 (77.5) 1120 (77.0) 1025 (70.9)
*
DESIGN TEMP. RANGE: Deg F (Deg C) -425 to +100 (-254 to +38) -20 to +200 (-29 to +93) -20 to +300 (-29 to +149) -20 to +400 (-29 to +204)
NOTE 1: These pressure ratings may be further derated by limitations thru the Pressure Equipment Derective (97/23/EC-May '97). Whenever body and topworks are mixed, the P vs. T ratings that should be applied are those which are lowest for the two materials. Example: 600 lb. RF anged steel body at 200 deg F maximum temp would have a preliminary inlet to 680 psig, but if tted with a ductile iron topworks pressure rating is only 370 psig. Must derate both the inlet and outlet to 370 psig. (Note: Topworks pressure rating, same as NPT design outlet pressure rating for the selected topworks material and diaphragm type. NOTE 2: Maximum Design Pressure Rating for 2" Opt -41 limited by 0.065" wall thickness to 1200 psig. 300# Flanges are derated due to the bolting for these products.
DA6-TB
Cast Steel A216 Gr. WCB or Steel Weldment A516 Gr. 55 & A105 DESIGN PRESSURE vs. TEMPERATURE vs END CONNECTION RATINGS
(Per ASME B16.5 and B16.34) See NOTE 1
TABLE DAG-1H DESIGN PRESSURE (BOTH INLET AND OUTLET) FOR DA6 in PSIG (BARG)
CONSTRUCTION DESIGN TEMP. RANGE: Deg F (Deg C) -325 to +100 (-198 to +38) -20 to +200 (-29 to +93) -20 to +300 (-29 to +149) -20 to +400 (-29 to +204) NPT, BSP 625 (43.0) 550 (38.2) 520 (35.9) 490 (33.8) END CONNECTIONS 150# 230 (15.9) 210 (14.7) 200 (13.7) 190 (12.9) 300# 600 (41.4) 550 (38.2) 520 (35.9) 490 (33.8)
NOTE 1: These pressure ratings may be further derated by limitations thru the Pressure Equipment Derective (97/23/EC-May '97).
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DA6-TB
V-TFE
* Only seat material to be applied in liquid partially cavitating service is PolyAll. Steam Service: metal diaphragm/composition diaphragm. N/A = Not Available DNA = Do Not Apply
"PR" PISTON RING ASSY. 1/2" 1" 1-1/4" 1-1/2" 2" 2-1/2" 4" (1525) (3240) (50) (65100) DNA DNA DNA DNA DNA DNA DNA DNA 150/125 150/125 150/125 125 (10.3/8.6) (10.3/8.6) (10.3/8.6) (8.6) DNA DNA DNA DNA
"PW" PISTON RING ASSY. w/WIPER DNA DNA DNA DNA 150/125 150/125 150/125 125 (10.3/8.6) (10.3/8.6) (10.3/8.6) (8.6) 600 600 600 600 (41.3) (41.3) (41.3) (41.3)
"UC" U-CUP 3000 3000 3000 3000 (206.9) (206.9) (206.9) (206.9) DNA DNA DNA DNA
* Only seat material to be applied in liquid partially cavitating or ashing service is PolyAll. Steam Service: metal diaphragm/composition diaphragm. N/A = Not Available DNA = Do Not Apply wo/ = without w/ = with
DA6-TB
11
Description
Proprietary Polyurethane Derivative Glass-lled Polytetrauorethylene Virgin TFE Chlorotriuoroethylene TFE 3-Ply TFE/FKM/TFE Neoprene (Polychloroprene) Ethylene Propylene Fluorosilicone Fluorocarbon Elastomer Buna-N (Nitrile) Fluorocarbon Elastomer + TFE Bronze-lled TFE Virgin TFE Ethylene Propylene Fluorosilicone Fluorocarbon Elastomer Buna-N 301/302 SST U-cup / TFE Hastelloy C U-cup / TFE Piston Ring Assy, GF-TFE / SST PRA* w/Wiper, GF-TFE / SST / GF-TFE TFE Cap Seal, EPR O-ring, GF-TFE Wiper TFE Cap Seal, NBR O-ring, GF-TFE Wiper TFE Cap Seal, FK O-ring, GF-TFE Wiper TFE Cap Seal, FKM O-ring, GF-TFE Wiper TFE Cap Seal, EPR O-ring TFE Cap Seal, NBR O-ring TFE Cap Seal, FK O-ring TFE Cap Seal, FKM O-ring 301/302 SST U-cup / TFE Hastelloy C U-cup / TFE Elgiloy / TFE U-cup
T Maximum F (C)
225 425 400 300 400 250 300 350 400 250 400 425 400 300 350 400 212 400 400 425 425 300 212 350 400 300 212 350 400 400 400 400 (107) (218) (205) (148) (205) (121) (148) (177) (205) (121) (205) (218) (205) (148) (177) (205) (100) (205) (205) (218) (218) (148) (100) (177) (205) (148) (100) (177) (205) (205) (205) (205)
T Minimum F (C)
-60 -325 -325 -325 100 -65 -40 -65 0 -70 0 100 -325 -40 -65 -20 -40 -325 -325 -40 100 -40 -40 -40 -20 -40 -40 -10 -20 -325 -325 -325 (-51) (-198) (-198) (-198) (38) (-53) (-40) (-54) (-17) (-56) (-17) (38) (-198) (-40) (-54) (-28) (-40) (-198) (-198) (-40) (38) (-40) (-40) (-40) (-28) (-40) (-40) (-23) (-28) (-198) (-198) (-198)
Diaphragms
Static Seals
EPR FK FKM NBR SST/TFE HC/TFE "PR" "PW" "CW" EPR/TFE "CW" NBR/TFE
Dynamic Seals
"CW" FK/TFE "CW" FKM/TFE "CP" EPR/TFE "CP" NBR/TFE "CP" FK/TFE "CP" FKM/TFE SST/TFE HC/TFE ELG/TFE
ID
BE-CU
T Maximum F (C)
400 (205)
T Minimum F (C)
-325 (-198)
ABBREVIATIONS
FK = Fluorosilicone FKM = Fluorocarbon Elastomer EPR = Ethylene Propylene NBR = Buna-N RTFE = Brz-ll TFE GF-TFE = Glass-ll TFE PTFE = Polytetrauoroethylene V-TFE = Virgin TFE CTFE = Chlorotriuoroethylene TFE PRA = GF-TFE/SST BC = Neoprene ELG = Elgiloy
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DA6-TB
Composition
NOTE: The above Cv factors may be used for sizing of safety relief valves or rupture discs.
TABLE DAG-8 PRESSURE LOADING OR PILOT SYSTEMS MAXIMUM CONTAINMENT PRESSURE PROCESS OR AUXILIARY FLUIDS
TUBE FITTINGS psig 1400 CU* BR 1140 1100 700 SST^ SST 3300 PRESSURE (Barg) (96.5) (78.6) (75.8) (48.2) (227) vs. F -325 to +100 200 300 400 -325 to +400 TEMPERATURE (C) (-198 to +37.7) (93.3) (148.8) (204.4) (-198 to +204.4)
*1/4" O.D. X 0.030" Wall Thickness ^1/4" O.D. X 0.028" Wall Thickness Application Notes: 1. For CU+BR System - if P1 pressure exceeds above limits, tubing & ttings materials as well as other system components MUST be switched over to SST materials. 2. Consult Factory for T1<0 F. 3. Use Heat Exchange "coils" when loading uid (process, auxiliary) T1>140F 4. Use Heat Exchange "coils" when T1<0F 5. Other components of a given loading or piloting system may have lower limits of pressure or temperature than the tubing &and ttings.
DA6-TB
13
IV
VI
IV
IV
*Inboard leak rates are the composite leakage of the seat leakage + dynamic seal leakage, considered as a single inboard leakage value.
Liquid
BPV
Ft/Sec
Gas
Steam
0.30
<0.8
<0.65
Mach #
Liquids experiencing no 2-phase ow at valve outlet will have same valve body outlet velocity as inlet velocity. Liquids experiencing 2-phase ow at valve outlet should have average velocity less than 150-200 ft/sec. Liquids experiencing 2-phase ow at outlet pipe should have average velocity less than 20-50 ft/sec. If valve outlet exceeds recommended limits, then can use external sensing to reach maximum limits. On gas service, a pilot operated prv can work with a outlet Mach = 0.75.
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DA6-TB
TABLE DAG-14 RECOMMENDED INTERNAL MATERIALS For Pmax, Reference Individual Technical Bulletins
LIQUIDS
Fluid Industrial Water Cold
GASES
Atmospheric Gases
Tmin F 32 32 32 32 -20 -30 -30 0 0 0 0 0 0 0 -30 0 0 -30 -30 -30 0 0 0 0 0 0 0 0 0 -30 0 0 0 0 0 0 0 0 Metal Trim P1 P4 PJ PL MH P5 P5 PC PC PC PA PC NS PC P5 PC Fluid Atmospheric Gases O2 (GOX) N2 (GN2), Air, Argon CO2 (dry) CO2 (wet) Process Gases Nat. Gas (Sweet) Nat. Gas (Sour) LPG (propane) Ammonia Hydrogen Helium Chlorine (dry) Hydrogen Chloride (dry) Hydrogen Bromide (dry) Hydrogen Fluoride (dry) Hydrogen Sulde (dry) Hydrogen Sulde (wet) Sulfur Dioxide (dry) Tmax F 225 350 350 180 350 180 180 180 180 180 120 180 180 200 120 120 120 140 140 120 Tmin F -60 -65 -325 -60 -65 -40 -40 -65 -40 -40 -40 -325 -325 0 -40 0 0 0 0 0 Trim M7 M9 TN P2 P8 P6 P5 P9 NR PH CF * SN SN ME SJ PE PE NS NS PE
Tmax F 180 225 225 250 180 180 180 400 400 400 225 400 225 400 180 400 225 180 180 180 100 100 100 100 140 140 100 140 150 150 150 150 150 140 125 125 125 180
LIQUIDS
Hot DI, DM Seawater Fuel Oils Diesel, #1,#2 Bunker C, #3 - #6 Jet Fuel JP3, JP4, JP5, JP6 Kerosene Crude Oils Sweet Sour Heat Transfer Oils Dowtherm, Therminol, Mobil-Therm, Silvatherm Misc. Oils Lube Oil Naptha Turbine Oil Edible Oils Vegetable Oil Animal Fats Seed Oils Inorganic Acids Acetic - 5% Acetic - 30% Sulfuric - conc. Sulfuric - dilute Nitric - conc. Nitric - dilute Hydrouoric (air free) dilute, concentrate Hydrobromic Phosphoric dilute, concentrate Misc. Liquids Gasoline Benzene (C6H6)
LIQUIDS
STEAM
PA PH PH PH SL SL CF * CF * SL SL CF * CF * SL P5 SL ML CF * SL SL ML SL PH
Process Gases
P1 125 psig
350
PG
LIQUIDS
Chlorine (Cl2) Bromine (Br2) Ammonia (NH3) Hydrogen Peroxide (H2O2) Hydrogen Chloride (HCl) Hydrogen Bromide (HBr) Cane Sugar Liquor
In accordance with ASME B31.3 "Process Piping", do not use Ductile Iron Body for hydrocarbon or flammable service with inlet pressures greater than 150 psig (10.3 Barg) or temperatures greater than 300 deg F (149 deg C). * CF = Consult Factory
DA6-TB
15
DAG-15
TABLE DAG-15
Body Size in 1/2", 3/4", 1" 1-1/4", 1-1/2" 2" 2-1/2", 3", 4" (DN) (15,20,25) (32,40) (50) (65,80, 100) PRV - DA1/DA2/DA4/DAP 0.03 0.04 0.02 0.054 BPV - DA5, DA6, DA8 0.06 0.07 0.06 0.13
A typical example of the ISR effect is the rise in outlet setpoint as the inlet pressure decays from a pressure vessel or compressed gas bottle. A 1" DA1 connected to a nitrogen bottle at 3000 psig can be adjusted to deliver downstream pressure, P2, of 100 psig. The P2 will rise to 181.48 psig as the compressed gas bottle pressure decays to 284 psig, because of the ISR effect. The calculation follows below: Psp = P2 + (ISR x DELTA P1) DELTA P1 = INITIAL INLET - FINAL INLET. (3000 - 284) = 2716 P2 = 100 ISR = 0.03 (1.0" DA1) Psp = 100 + (0.03 x 2716) Psp = 181.48 NOTE: For a rising DP across the seat, the ISR effect would cause a downward shift or offset in the setpoint. If the ISR effect is unacceptable, then two regulators installed in series will greatly reduce the overall ISR effect. Overall ISR effect = ISR (rst stage regulator) x ISR (second stage regulator). For example, in the same application of a N2 bottle source using two 1" DA1 regulators, the setpoint offset - 0.03 x 0.03 x 2716 = 2.44. In summary, the outlet pressure will rise from 100 psig to 102.44 psig as the inlet pressure decays from 3000 psig to 200 psig. In a similar manner the ISR effect will produce an offset between the loading pressure, PL, and the pressure setpoint of a dome loaded regulator. For example, a 4" DA4 with an inlet pressure, P1 of 300 psig and an outlet pressure, P2 of 50 psig would require a loading pressure, PL = (P1 - P2) x ISR +P2) = (300-50) x 0.054 + 50 = 63.5 psig. In addition, if the DP changes, then a setpoint offset would be observed with a constant loading pressure.
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DA6-TB
DA6-TB
17
Model
Type PRV & BPV PRV & BPV PRV & BPV PRV & BPV PRV & BPV PRV & BPV
Description Inlet & Outlet Right Inlet & Outlet Right External Sensing Right Inlet & Outlet Right Inlet & Outlet Left Inlet & Outlet Right Inlet & Outlet Left Double External Sensing
Body Mat'l. DI, CS, SST, HC BRZ ALL DI & BRZ CS, SST & HC ALL
ALL
Location 7 7 7 7
Description Spring Ch. Outlet Side Spring Ch. Inlet Side Spring Ch. Outlet Side Spring Ch. Inlet Side Double Spring Ch. Double Spring Ch. Double Spring Ch. Double Spring Ch.
NPT - Size 1/4" 1/4" 1/4" 1/4" 1/4" 1/2" 3/4" 1"
7&8
Both
18
DA6-TB
NPT 125# FF 250# RF 150# FF 300# FF 150# RF 150# RF 300# RF 300# RF 600# RF 600# RF OPT-32 EXT NIPS OPT-41 ALL ALL ALL wo/ Flanges w/ Flanges
* HC body material available in sizes 1", 1-1/2", & 2" ONLY. ** Flanged BRZ bodies available in sizes 1", 1-1/2", 2", 2-1/2", 3", & 4" ONLY. Flange Connection not available for 1-1/4" size. Opt-34: Special 14" F to F Flange dimensions, CS and SST body material only. Consult Factory for dimensions of ISO DIN Flanged units. (PN16, PN25, PN40)
NPT 125# FF 250# RF 150# FF 300# FF 150# RF 150# RF 300# RF 300# RF 600# RF 600# RF OPT-32 EXT NIPS OPT-41 ALL ALL ALL wo/ Flanges w/ Flanges
1
Std Std Std Std N/A
2
Std Std Std Std N/A
3
OPT-85 Std OPT-85 OPT-85 N/A
4
OPT-85 OPT-85 OPT-85 OPT-85 N/A
5
Std Std Std Std
6
OPT-85 OPT-85 OPT-85 OPT-85 N/A
C E J G APPROX. WEIGHT Kg
Coded as 'external'.
* HC body material available in sizes DN25, 40 and 50 ONLY. ** Flanged BRZ bodies available in sizes DN25, DN40, DN50, DN65, DN80 & DN100 ONLY. Flange Connection not available for 1-1/4" size. Opt-34: Special 356 F to F Flange dimensions, CS and SST body material only. Consult Factory for dimensions of ISO DIN Flanged units. (PN16, PN25, PN40)
DA6-TB
19
04/09/13
Table 4 Table 5
When ordering a product requiring special construction or per a special Cashco drawing, the code X in this position followed by a 5-digit control number override all remaining Table Codes. Otherwise, proceed with coding per following Tables.
D6
Size in 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" 2-1/2" ^ 3" ^ 4"^ (DN) (15) (20) (25) (32) (40) (50) (65) (80) (100) 4 5 6 7 8 9 A B C
Table 1
Table 2
Table 3
Table 6
Table 7
Table 7
Table 7
Table 7
E
CODE P2 P3 P6 P7 P8 P9 PB PD PE PF PG PH PJ PK PL M7 M9 ME S7 S9 SM SN NP NR NS NT NV T7 T9 TM TN
TABLE 1 - SIZE
STD CODE FULL Opt-81 J K L M N P NA NA NA
* For Opt-81 Select CS , LCC or SST Loading Chamber Material except in Canada, use SST. See Table 1. NOTE: (CS Loading Chamber Mat'l in Sizes 3"-4" not registered for shipment into Canada.) **LCC Mat'l not available in 2-1/2" - 4". Sizes 1/2" - 2" Except No 1-1/4".
* For products to be placed in service in Europe - Ref to Directive 97/23/EC. Forward Completed "EU" Application Recorder prior to quotation. (Without RecorderProcessing of Purchase Order will be delayed). Contact Cashco for Assistance.
* 2-1/2" - 4" sizes are not available with metal diaphragm. For Low Ambient Temperatures (See DAG for Min. Temperatures) For GOX service, PA seats allowed in BRZ Bodies only. Sizes 2-1/2"-4" use V-TFE static seal. $ For Steam applications Max Press < 125 psig. Abbreviations defined on page 2
DN15-25, 40, 50 CS, SST, HC Opt-30 PN40 RF - will mate with PN16, 25 and 40 DN65-100 CS, SST Integral PN16 RF A PN25 RF C PN40 RF * Flanges Not Available for 1-1/4" (DN32) size. ** 1" size w/ 600# RF CS,or SST has weld-on anges Opt-30 (Not available in HC material)
TABLE 7- OPTIONS
Description No Option NACE Construction (Body/Cover Dome); CS/CS, LCC/LCC, LCC/SST, SST/CS, SST/SST per MR0175, All Sizes except 1-1/4" (DN32) SPECIAL CLEANING: Per Cashco Spec #S-1134. W/ properly selected materials, this procedure suitable for oxygen service. BRZ or SST body material. SPECIAL CLEANING: Per Cashco Spec #S-1542. . All Body/Cover Dome Materials. Second Set 1/4" (DN8) FNPT Body Pressure Taps & Plugs Epoxy Painted Per Cashco Spec #S-1547 Epoxy Painted Per Cashco Spec #S-1687 OFFSHORE Applications Bias Spring For Special Construction Other Than Above Contact Cashco for Special Product Code 1. 2. 3. 4. 5. NUMERIC digits assigned rst in ascending order. ALPHA designations are assigned second in alphabetical order. Left justify. Add 0 to all unused squares. If insufcient quantity of squares, consult factory for proper code. Option CODE -40 -55 -56 -85 -95 -95OS -96 0 J M N T W Y 5
Cashco, Inc. P.O. Box 6 Ellsworth, KS 67439-0006 PH (785) 472-4461 Fax (785) 472-3539 www.cashco.com E-mail: sales@cashco.com exportsales@cashco.com Printed in U.S.A. Model DA6-TB