GATE / HOIST AND ALLIED WORKS

31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47

Bolt/Nut/Washer 20 diax65 mm 24 Nos

Track base pl 220x4767x40 mm 2 Nos
Track web pl 320x4767x20 mm 2 Nos
SS track plate 170x4217x20 mm 2 Nos
Side plate 210x3917x20 mm 2 Nos
Side plate 115x3026x20 mm 2 Nos
Stiffener 260x295x8 mm 8 Nos
Stiffener 210x260x8 mm 4 Nos
Stiffener 210x260x10 mm 2 Nos
Anchor plate 80x200x10 mm 16 Nos
Groove lining 560x3915x20 mm 2 Nos
Guide 40x3878x16 mm 2 Nos
Stiffener 100x3915x10 mm 2 Nos
Stiffener 100x3841x10 mm 2 Nos
Stiffener 120x3878x10 mm 2 Nos
Stiffener 110x265x8 mm 16 Nos
Cleat ISA 75x75x6 x 80 mm 40 Nos
Contd

Sl No. DESCRIPTION OF MATERIALS

48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66

Contd
SS seal seat 100x3050x6 mm 2 Nos
Liner plate 570x3026x20 mm 2 Nos
Stiffener 120x3024x10 mm 2 Nos
Stiffener 330x220x10 mm 6 Nos
Stiffener 760x350x10 mm 3 Nos
Stiffener 80x975x10 mm 8 Nos
Stiffener 80x988x10 mm 4 Nos
B/W liner 800x2780x20 mm 1 No.
B/W liner 484x2780x20 mm 1 No.
Stiffener 100x2740x10 mm 2 No.
Stiffener 100x1245x10 mm 2 Nos
Anchor bolt 16 dia x 185 mm 32 Nos
Anchor bolt 16 dia x 355 mm 28 Nos
Anchor bolt 16 dia x 450 mm 12 Nos
Nut / Washer for 16 dia bolt 144 Nos
Back strip 40x3027x6 mm 6 Nos
Cleat ISA 75x75x6 x 80 mm 12 Nos
Bolt/Nut/Washer 20 diax65 mm 28 Nos
Stiffener 110x195x10 mm 6 Nos
Total :

ABSTRACT :
1. Structural steel :
Angle / Channel / Beam / Bars
Plates / Flats
2. Alloy steel components :
Stainless steel plates
3. Bolt / Nut / Washer :
MS Bolt / Nut / Washer

8.00
659.00
479.00
225.00
258.00
109.00
39.00
14.00
9.00
20.00
688.00
39.00
61.00
60.00
73.00
29.00
22.00

Weight
in kg
29.00
542.00
57.00
34.00
69.00
49.00
25.00
349.00
211.00
43.00
20.00
10.00
16.00
9.00
7.00
34.00
6.00
8.00
10.00
9088.00
kg

--10.0
10.2
8.8 F8
8.3
6.3
4.5
1.9
1.0
1.3
9.0
0.1
0.2
0.2
8.0
6.0
6.0

Gas cutting
length in m

----19.0
17.6
16.5
12.6
8.9
3.8
1.9
2.6
--7.8
16.0
15.8
16.0
12.0
8.0

Weld length
in m

0.2 F4
7.2
6.3
4.5
4.0
0.7
0.3
3.6
3.3
0.2
0.2
0.5
0.5
0.2
--0.3
1.8
--1.8
300.6
Rm

----190
317
165
126
89
38
19
26
--78
160
158
160
120
80

Number of
electrodes

12.6
--12.1
6.6
8.2
15.6
7.9
5.5
5.6
11.0
5.8
1.6
1.4
0.6
--2.0
1.9
--3.7
560.0
Rm

88
--121
66
82
156
79
154
157
110
58
16
14
6
--20
19
--37
6008.0
Nos

IS : 2062
: 992.00 kg
: 7431.00 kg
IS : 1570
: 431.00 kg
IS : 1363
: 234.00 kg

220

GATE / HOIST AND ALLIED WORKS

4. Other details :
Length of cutting
Length of welding
Number of electrodes ( for structural steel )
Number of electrodes ( for stainless steel )

:
:
:
:

SECTION: GATE / HOIST & ALLIED WORKS.

301 Rm
560 Rm
5256 Nos
752 Nos
Item No.17

Item: River / canal sluice emergency gate :

Details of materials / Gas cutting / Welding for rate analysis :
Note : 1. Data based on fabrication drawings of river sluice emergency gate for 2 m x 3 m river sluice
opening of Kodasalli dam under Kali Stage- II Project in Karnataka.
2. Plate cutting considered for 2 sides assuming other 2 sides free face.
3. Unless otherwise specified 6 mm thick fillet weld considered for computing requirement of
welding electrodes and 450 mm long electrodes are considered for computing the quantity.
4. Number of welding electrodes computed is based on length, type and thickness of weld and
the requirement of electrodes per metre length of weld is based on standard welding tables.

Sl No. DESCRIPTION OF MATERIALS

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31

Gate leaf :
Skin plate 3220x3372x18 mm 1 No.
Ver stiffener 140x688x10 mm 28 Nos
Web plate 350x688x10 mm 6 Nos
Web plate 350x688x10 mm 2 Nos
Girder web 350x2788x12 mm 4 Nos
Girder web 390x2788x12 mm 1 No
Flange plate 320x2788x20 mm 4 Nos
Flange plate 250x2788x20 mm 1 No.
End plate 370x3251x12 mm 4 Nos
Flange plate 150x380x12 mm 6 Nos
Flange plate 150x152x12 mm 2 Nos
Flange plate 80x380x18 mm 6 Nos
Flange plate 80x152x18 mm 2 Nos
End ver plate 80x3170x18 mm 2 Nos
Diaphragm plate 188x360x12 mm 10 Nos
End stiffener 50x352x12 mm 16 Nos
Pad plate 250x300x16 mm 8 Nos
Stiffener 80x130x10 mm 8 Nos
Support plate 20x2540x16 mm 1 No.
Seal support 65x2905x12 mm 2 Nos
Support plate 20x3105x12 mm 2 Nos.
Sealing frame 65x2795x12 mm 1 No.
Sealing frame 20x2755x12 mm 1 No.
Seal support 65x1965x12 mm 1 No.
Seal support 65x375x12 mm 2 Nos
Stopper 20x2540x12 mm 1 No.
Plate 50x70x12 mm 2 Nos
Bracket plate 300x500x16 mm 4 Nos
GI Bolt/Nut/Washer 24 diax280 mm 118
Stiffener 148x300x12 mm 4 Nos
Stiffener 90x250x12 mm 4 Nos

Weight
in kg
1534.00
212.00
114.00
38.00
368.00
102.00
560.00
109.00
453.00
32.00
4.00
26.00
4.00
72.00
64.00
27.00
75.00
7.00
6.00
36.00
12.00
17.00
5.00
12.00
5.00
5.00
1.00
75.00
142.00
17.00
8.00

221

Gas cutting
length in m

Weld length
in m

6.6
23.2
6.2
2.0
12.5
3.2
12.5 SV
3.0 SV
14.5
3.2
0.6
0.5 SV
0.2
0.2
5.5
0.8
4.4
0.7
2.6
5.9
6.3
2.8
2.8
2.0
0.9
2.6
0.1
3.2
--1.8
1.4

--54.2
16.7
5.8
50.2
7.1
2.6
3.3
26.0
6.4
1.2
3.2
1.0
6.4
18.2
14.5
8.8
3.4
5.1
--12.5
--5.5
----5.1
0.3
2.4
--4.9
4.7

Number of
electrodes
--542
167
58
502
71
130
165
260
64
12
100
10
64
182
145
88
34
51
--125
--55
----51
3
24
--49
47

GATE / HOIST AND ALLIED WORKS

32
33
34
35
36
37
38
39
40
41
42
43
44

Counter weight ( CI blocks )

Pin 80 dia x 150 mm 2 Nos
Plates for guide roller 4 sets
Guide roller 4 Nos
Wheel assembly :
Wheels
Bearings
Bearing retainer plate
Cover plate
Spacer plates
Stainless steel pin
Keeper plate
GI Bolt / Nut / Screw / Washer
MS Bolt / Nut / Screw / Washer

4000.00
12.00
72.00
8.00

----1.4
---

----1.8
---

-----

484.00
76.00
80.00
8.00
16.00
132.00
8.00
2.00
4.00

------------0.1
-----

-------------------

-------------------

Weld length
in m

Number of
electrodes

18
---

Contd

Sl No. DESCRIPTION OF MATERIALS

45
46
47
48
49
50
51
52
53
54
55

Contd
Seal assembly :
Flat bottom seal 2755 mm 1 No.
Music note side seal 2855 mm 2 Nos
Double flange top seal 2199 mm 1 No.
Corner seal 2 Nos
seal clamp 90x2545x20 mm 1 No.
Seal clamp 45x1495x20 mm 2 Nos
Seal clamp 45x1628x20 mm 2 Nos
Seal clamp 45x2545x20 mm 1 No.
Seal clamp 45x2660x20 mm 1 No.
SS Bolt / Nut / Washer 20 dia x 80 mm
SS Bolt / Nut / Washer 20 dia x 100 mm
Total :

ABSTRACT :
1. Structural steel :
Plates / Flats
2. Cast steel components :
Wheels / Guide roller
3. Alluminium / Bronze alloy components :
Bearings / Bushes
4. Alloy steel components :
Wheel axle / lifting pin
5 Rubber seals :
Bottom rubber seal ( uncladed )
Side rubber seal ( teflon claded )
Top rubber seal ( teflon claded )
Corner seal
6. Bolt / Nut / Washer
SS Bolt / Nut / Washer
GI Bolt / Nut / Washer

Weight
in kg

--------36.00
21.00
23.00
18.00
19.00
10.00
44.00
9215.00
kg

Gas cutting
length in m

--------0.1
0.1
0.1
--0.1
----134.1
Rm

----------------------271.3
Rm

----------------------3017.0
Nos

IS : 2062
: 4301.00 kg
IS : 1030
: 492.00 kg
IS : 305
: 76.00 kg
IS : 1570
: 144.00 kg
IS : 11855
:
:
:
:

2.76 Rm
5.71 Rm
2.20 Rm
2 Nos

IS : 1363
: 54.00 kg
: 144.00 kg

222

GATE / HOIST AND ALLIED WORKS

MS Bolt / Nut / Washer

7. Other components :
CI counter weight
8. Other details :
Length of cutting
Length of welding
Number of electrodes ( for structural steel )

: 4.00 kg
: 4000.00 kg
: 134.10 Rm
: 271.30 Rm
: 3017 Nos

SECTION: GATE / HOIST & ALLIED WORKS.

Item No.18

Item: Lifting beam for river / canal sluice emergency gate :

Details of materials / Gas cutting / Welding for rate analysis :
Note : 1. Data based on fabrication drawings of lifting beam for operating river sluice emergency gate
provided for Kodasalli dam under Kali Stage- II Project in Karnataka.
2. Plate cutting considered for 2 sides assuming other 2 sides free face.

3. Unless otherwise specified 6 mm thick fillet weld considered for computing requirement of
welding electrodes and 450 mm long electrodes are considered for computing the quantity.
4. Number of welding electrodes computed is based on length, type and thickness of weld and
the requirement of electrodes per metre length of weld is based on standard welding tables.
Sl No. DESCRIPTION OF MATERIALS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29

ISMC 300 x 3186 mm 2 Nos

Plate 250x450x20 mm 4 Nos
Plate 190x300x10 mm 7 Nos
Stiffener 75x278x10 mm 14 Nos
Stiffener 80x100x10 mm 8 Nos
Stiffener 80x330x10 mm 10 Nos
Stiffener 140x330x10 mm 2 Nos
Pipe 100 dia x 540 mm 2 Nos
Plate 400x720x12 mm 2 Nos
Plate 200x390x10 mm 4 Nos
Plate 50x190x20 mm 2 Nos
Hook 2 Nos
Plate 80x150x20 mm 2 Nos
Bronze bush 110/90/70 dia x 100 mm 2
SS pin 70 dia x 250 mm 2 Nos
Plate 120x700x10 mm 4 Nos
Plate 104x145x20 mm 2 Nos
Plate 120x120x25 mm 8 Nos
Plate 180x766x20 mm 4 Nos
Plate 331x462x25 mm 2 Nos
SS pin 85 dia x 65 mm 4 Nos
SS pin 110 dia x 231 mm 1 No.
SS pin 90 dia x 280 mm 2 Nos
Plate 150x190x12 mm 4 Nos
Plate 83x150x12 mm 8 Nos
Plate 26x150x16 mm 4 Nos
Plate 40x73x8 mm 4 Nos
Shims
Keeper plate 40x140x12 mm 1 No.

Weight Gas cutting

Weld length
in kg
length in m
in m
228.00
1.2
3.8
71.00
2.8
4.0
31.00
3.5
8.4
23.00
5.0
12.3
5.00
0.8
2.9
21.00
0.8
4.4
7.00
1.0
1.2
11.00
--0.6
54.00
2.3
--24.00
2.0
4.7
3.00
0.3
0.6
130.00
----4.00
0.2
0.3
4.00
----15.00
----26.00
6.0
--5.00
0.5
0.3
23.00
1.9
--87.00
7.5
--60.00
2.0
--11.00
----17.00
----28.00
----11.00
1.4
--9.00
1.9
2.4
2.00
0.7 SV
1.2
1.00
0.5
0.9
4.00
----1.00
-----

223

Number of
electrodes
38
40
84
123
29
44
12
6
--47
6
--3
------3
--------------24
28
9
-----

GATE / HOIST AND ALLIED WORKS

30
31
32
33

Keeper plate 40x140x10 mm 4 Nos

Plate 73x80x8 mm 4 Nos
Bolt/Nut/Washer 20 dia x 150 mm 2 Nos
Bolt/Nut/Washer 16 dia x 35 mm 16 Nos
Total :

ABSTRACT :
1. Structural steel :
Angle / Channel / Beam / Bars
Plates / Flats
2. Forged steel components
Lifting hooks

2.00
2.00
1.00
1.00
922.00
kg

0.2
0.6
----43.1
Rm

--1.2
----49.2
Rm

--12
----508
Nos

IS : 2062
: 228.00 kg
: 476.00 kg
IS : 2004
: 130.00 kg

3. Alluminium / Bronze alloy components :

IS : 305
Bearings / Bushes
4. Alloy steel components :
IS : 1570
Stainless steel pins
5. Bolt / Nut / Washer
IS : 1363
Bolt / Nut / Washer
6. Other components :
Pipe 100 mm dia
7. Other details :
Length of cutting
Length of welding
Number of electrodes ( for structural steel )

: 4.00 kg
: 71.00 kg
: 2.00 kg
: 1.08 Rm
: 43.10 Rm
: 49.20 Rm
: 508 Nos

SECTION: GATE / HOIST & ALLIED WORKS.

Item No.19

Item: Embedded parts for Barrage gates :

Details of materials / Gas cutting / Welding for rate analysis :
Note : 1. Data based on fabrication drawings of embedded parts for vertical lift roller gate provided
for Hipparagi Barrage in Karnataka.
2. Plate cutting considered for 2 sides assuming other 2 sides free face.
3. Unless otherwise specified 6 mm thick fillet weld considered for computing requirement of
welding electrodes and 450 mm long electrodes are considered for computing the quantity.
4. Number of welding electrodes computed is based on length, type and thickness of weld and
the requirement of electrodes per metre length of weld is based on standard welding tables.
Sl No. DESCRIPTION OF MATERIALS
1
2
3
4
5
6
7
8
9
10

SS track plate 130x8100x20 mm 2 Nos.

SS track plate 130x7090x20 mm 2 Nos.
Track base 220x8500x25 mm 2 Nos.
Track base 220x7190x25 mm 2 Nos.
Track web 360x8500x16 mm 2 Nos.
Track web 360x7190x16 mm 2 Nos.
Sill beam ISMB 200 x 3750 mm 2 Nos
Sill beam ISMB 200 x 3600 mm 2 Nos
SS seal seat 80x3750x6.5 mm 2 Nos
SS seal seat 80x3600x6.5 mm 2 Nos

Weight Gas cutting

Weld length
in kg
length in m
in m
331.00
16.5
33.0
289.00
14.5
29.4
734.00
17.5
--621.00
15.0
--769.00
17.8 F8
34.0
650.00
15.1 F8
28.8
191.00
0.8
--183.00
0.8
--31.00
7.7
15.2
29.00
7.4
14.6

224

Number of
electrodes
330
294
----612
518
----152
146

GATE / HOIST AND ALLIED WORKS

11
12
13
14
15
16
17
18
19
20
21
22

SS seal seat 20x140x6.5 mm 2 Nos

SS seal seat 80x4200x6.5 mm 2 Nos
SS seal seat 80x4600x6.5 mm 2 Nos
Seal base ISA100x100x8x4200 mm 2 No
Seal base ISA100x100x8x4630 mm 2 No
Seal base 75x515x8 mm 30 Nos.
Guide 110x3000x20 mm 8 Nos.
Guide 110x3690x20 mm 2 Nos.
Anchor pl 100x220x10 mm 76 Nos.
Anchor pl 100x200x12 mm 52 Nos.
Anchor bolt 16 dia x 200 mm 52 Nos.
Anchor bolt 16 dia x 290 mm 74 Nos.
Contd

Sl No. DESCRIPTION OF MATERIALS

23
24
25
26
27
28
29
30

Contd
Anchor bolt 16 dia x 185 mm 60 Nos.
Anchor bolt 16 dia x 295 mm 104 Nos.
Nuts & Washer 16 dia 580 Nos
Stiffener 90x210x8 mm 20 Nos.
Splice pl 210x320x12 mm 4 Nos.
Splice pl 150x260x12 mm 6 Nos.
Bolt/Nut/Washer 16 dia x 60 mm 36 Nos
Bolt/Nut/Washer 20 dia x 70 mm 24 Nos
Total :

1.00
34.00
38.00
102.00
112.00
73.00
414.00
127.00
131.00
98.00
16.00
34.00

Weight
in kg
18.00
48.00
33.00
24.00
22.00
22.00
8.00
10.00
5193.00
kg

ABSTRACT :
1. Structural steel :
IS : 2062
Angles / Beams / Channels / Bars
Structural steel Plates / Flats
2. Alloy steel components :
IS : 1570
Stainless steel plates / flats for track
Stainless steel plates / flats for seal seat
3. Bolt / Nut / Washer :
IS : 1363
MS Bolts / Nuts / Washers
4. Other details :
Length of cutting
Length of welding
Number of electrodes ( for structural steel )
Number of electrodes ( for stainless steel )
SECTION: GATE / HOIST & ALLIED WORKS.

0.3
8.6
9.4
0.2
0.2
17.7
24.9
7.6
7.6
5.0
0.8
1.2

Gas cutting
length in m
1.0
1.7
--6.0
2.2
2.5
----210.0
Rm

0.4
17.0
18.6
----8.3
----15.2
10.4
2.6
3.7

Weld length
in m

4
170
186
----83
----152
104
26
37

Number of
electrodes

3.0
5.2
--12.0
--------251.4
Rm

30
52
--120
--------3016
Nos

: 588.00 kg
: 3685.00 kg
: 620.00 kg
: 133.00 kg
: 167.00 kg
:
:
:
:

210.00 Rm
251.40 Rm
1734 Nos
1282 Nos
Item No.20

Item: Vertical lift roller gate for barrage

Details of materials / Gas cutting / Welding for rate analysis :
Note : 1. Data based on fabrication drawings of vertical lift roller gate provided for Hipparagi barrage
in Karnataka.
2. Plate cutting considered for 2 sides assuming other 2 sides free face.
3. Unless otherwise specified 6 mm thick fillet weld considered for computing requirement of
welding electrodes and 450 mm long electrodes are considered for computing the quantity.

225

GATE / HOIST AND ALLIED WORKS

4. Number of welding electrodes computed is based on length, type and thickness of weld and
the requirement of electrodes per metre length of weld is based on standard welding tables.
Sl No. DESCRIPTION OF MATERIALS

1
2
3
4
5

Gate leaf bottom unit :

Skin plate 2420x14700x16 mm 1 No.
Stiffener ISA100x75x8x295 mm 35 Nos.
Stiffener ISA100x75x8x1730 mm 35 Nos.
Stiffener ISA100x75x8x265 mm 33 Nos.
Web plate 1320x12820x10 mm 1 No.
Contd

Sl No. DESCRIPTION OF MATERIALS

6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

Contd
Web plate 1335x12820x10 mm 1 No.
Web plate 650x718x10 mm 4 No.
Flange 300x8820x32 mm 2 Nos.
Flange 300x2852x32 mm 2 Nos.
Flange 300x2584x32 mm 2 Nos.
Flange 268x300x32 mm 2 Nos.
Flange 250x8000x12 mm 1 Nos.
Flange 270x8000x12 mm 1 Nos.
End girder 532x2410x12 mm 4 Nos.
Diaphragm 140x532x20 mm 6 Nos.
Flange 60x2320x16 mm 2 Nos.
Flange 60x235x16 mm 2 Nos.
Flange 60x1255x16 mm 2 Nos.
Flange 60x220x16 mm 2 Nos.
Pad plate 230x230x16 mm 8 Nos.
Stiffener 365x1210x10 mm 2 Nos.
Stiffener 150x980x10 mm 2 Nos.
Stiffener 150x1225x10 mm 2 Nos.
Stiffener 100x1320x10 mm 18 Nos.
Gusset pl 210x250x10 mm 3 Nos.
Bracing ISA90x90x8x1520 mm 3 Nos
Bracing ISA90x90x8x1904 mm 1 Nos
Bracing ISA90x90x8x1830 mm 2 Nos
Seal guard 20x2345x12 mm 2 Nos.
Seal guard 20x13770x20 mm 1 No.
Seal base 65x2345x10 mm 2 Nos.
Stiffener 500x1220x10 mm 4 Nos.
Stiffener 150x200x10 mm 6 Nos.
Stiffener 150x1090x10 mm 1 Nos.
Stiffener 50x506x10 mm 6 Nos.
Splice pl 120x6879x8 mm 4 Nos.
Gate leaf top unit :
Skin plate 3203x3810x10 mm 2 Nos.
Skin plate 2435x8295x10 mm 1 No.
Skin plate 3705x8295x10 mm 1 No.
Skin plate 2330x3203x10 mm 2 Nos.

Weight
in kg
4468.00
108.00
634.00
92.00
1223.00

Weight
in kg

Gas cutting
length in m
17.4
6.1
6.1
5.8
14.2

Gas cutting
length in m

1237.00
293.00
1329.00
430.00
389.00
40.00
188.00
203.00
483.00
70.00
35.00
4.00
19.00
3.00
53.00
69.00
23.00
29.00
186.00
12.00
49.00
21.00
40.00
9.00
43.00
24.00
191.00
14.00
13.00
12.00
207.00

14.3
9.0
18.5
6.3
6.2
1.1
8.5
8.6
11.8
4.0
5.6
0.6
2.7
2.5
6.7
3.2
2.3
2.8
1.8
1.5
0.6
0.2
0.4
----4.8
6.9
2.1
1.2
0.3
28.0

1915.00
1586.00
2412.00
1171.00

14.0
10.7
12.0
11.1

226

Weld length
in m
24.2
32.9
145.6
24.0
52.6

Weld length
in m
52.7
20.6
--1.2
1.2
0.6
16.5
16.6
19.3
16.1
9.3
1.2
2.8
1.0
7.4
7.8
5.1
6.1
54.7
2.8
2.3
0.7
1.4
9.4
27.5
9.4
14.6
3.6
2.5
7.2
------13.2
7.4
6.4

Number of
electrodes
242
329
1456
240
526

Number of
electrodes
527
206
--12
12
6
165
166
193
161
93
12
28
10
74
78
51
61
547
28
23
7
14
94
275
94
146
36
25
72
----132
74
64

GATE / HOIST AND ALLIED WORKS

41
42
43
44
45
46
47
48
49
50

Stiffener ISA 75x75x8x1990 mm 35 Nos.

Stiffener ISA 75x75x8x2590 mm 33 Nos.
Stiffener ISA 75x75x8x1095 mm 35 Nos.
Stiffener 100x1130x10 mm 24 Nos.
Stiffener 100x970x10 mm 5 Nos.
Stiffener 150x995x10 mm 2 Nos.
Stiffener 150x833x10 mm 8 Nos.
Stiffener 150x755x10 mm 1 No.
Stiffener 100x880x10 mm 13 Nos.
Diaphragm 1062/848x2590x8 mm 2 Nos.
Contd

Sl No. DESCRIPTION OF MATERIALS

51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87

Contd
Web plate 1150x8295x10 mm 2 Nos.
Web plate 1150/566x2981x10 mm 4 Nos.
Web plate 900x8295x10 mm 1 No.
Web plate 900/512x2981x10 mm 2 Nos.
Flange pl 300x8820x32 mm 2 Nos.
Flange pl 300x2803x32 mm 4 Nos.
Flange pl 250x8820x20 mm 1 Nos.
Flange pl 250x2750x20 mm 2 Nos.
Flange pl 270x8000x12 mm 2 Nos.
Flange pl 150x2336x12 mm 2 Nos.
Stiffener 100x882x10 mm 4 Nos.
End girder 532x6140x12 mm 4 Nos.
Diaphragm 140x532x10 mm 10 Nos.
Pad plate 230x230x16 mm 8 Nos.
Seal base 65x6140x10 mm 2 Nos.
Seal base 20x6140x12 mm 2 Nos.
Cover plate 120x8175x8 mm 1 No.
Cover plate 120x6040x8 mm 2 Nos.
Cover plate 120x310x8 mm 2 No.
Cover plate 120x1960x8 mm 2 No.
Cover plate 120x2560x8 mm 2 No.
Cover plate 120x1090x8 mm 2 No.
Splice pl 120x1100x8 mm 8 Nos.
Splice pl 120x850x8 mm 8 Nos.
Splice pl 120x1022x10 mm 2 Nos
Stiffener 425x1062x10 mm 2 Nos.
Stiffener 120x8145x12 mm 1 No.
Flange plate 60x6140x16 mm 2 Nos.
Flange plate 60x985x16 mm 2 Nos.
Flange plate 60x2325x16 mm 2 Nos.
Flange plate 60x1700x16 mm 2 Nos.
Flange plate 60x280x16 mm 2 Nos.
Stiffener 50x506x10 mm 20 Nos.
Bracing ISA90x90x8x1960 mm 3 Nos.
Bracing ISA90x90x8x2047 mm 1 Nos.
Bracing ISA90x90x8x2572 mm 2 Nos.
Stiffener ISA100x75x8x325 mm 35 Nos.

731.00
893.00
402.00
213.00
38.00
23.00
78.00
9.00
90.00
310.00

Weight
in kg
1498.00
663.00
586.00
330.00
1329.00
845.00
346.00
216.00
406.00
66.00
28.00
1231.00
58.00
53.00
63.00
23.00
62.00
91.00
5.00
30.00
39.00
16.00
66.00
51.00
19.00
71.00
92.00
93.00
15.00
35.00
26.00
4.00
40.00
64.00
22.00
55.00
119.00

227

6.1
5.8
6.1
2.4
0.5
2.3
7.9
0.9
1.3
7.4

Gas cutting
length in m
9.5
14.2
9.2
7.0
18.3
12.4
9.5
6.0
16.5
5.0
3.9
26.7
6.7
5.7
12.4
12.3
8.3
13.4
0.9
4.2
5.4
2.5
9.8
7.8
2.3
3.0
8.5
12.4
2.1
4.8
3.5
0.7
11.1
0.6
0.2
0.4
6.1

163.8
194.0
88.9
63.8
11.7
5.2
18.1
2.1
28.0
28.4

Weld length
in m
8.5
28.4
18.4
14.0
36.5
24.8
18.6
13.0
34.2
10.5
8.6
--26.7
7.4
24.8
24.6
16.4
24.6
1.8
8.4
10.7
5.0
19.5
15.5
4.6
5.9
16.5
24.6
4.0
9.3
6.8
1.4
24.2
2.0
0.7
1.4
9.6

1638
1940
889
638
117
52
181
21
280
284

Number of
electrodes
85
284
184
140
365
248
186
130
342
105
86
--267
74
248
246
164
246
18
84
107
50
195
155
46
59
165
246
40
93
68
14
242
20
7
14
96

GATE / HOIST AND ALLIED WORKS

88
89
90
91
92
93
94
95

Gusset pl 125x265x10 mm 1 No.

Gusset pl 125x210x10 mm 1 No.
Gusset pl 135x250x10 mm 3 Nos.
Gusset pl 140x200x10 mm 3 No.
Gusset pl 130x270x12 mm 2 No.
Gusset ISA100x100x6x895 mm 4 Nos.
Pack plate 60x13760x6 mm 1 No.
Diaphragm 140x532x12 mm 4 Nos.
Contd

Sl No. DESCRIPTION OF MATERIALS

96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130

Contd
Lifting lug 400x400x20 mm 4 Nos.
Lifting pl 670x1040x16 mm 4 Nos.
Stiffener 146x1005x10 mm 4 Nos.
R / F plate 220/80 dia x 12 mm 4 Nos.
Stiffener 250x300x10 mm 4 Nos.
Stiffener 250x250x10 mm 4 Nos.
Stiffener 120x879x10 mm 2 Nos.
Stiffener 120x819x10 mm 2 Nos.
Bracing ISA75x75x8x2004 mm 2 Nos.
Bolts 16 diax 60 mm
Bolts 16 dia x 35 mm
Bolts 16 dia x 50 mm 40 Nos
Bolts 16 dia x 75 mm 276 Nos
Flange 190x600x10 mm 4 Nos.
Web plate 518x566x12 mm 4 Nos.
Stiffener 120x703x10 mm 4 Nos.
Seal assembly :
Bottom seal 14.00 Rm
Side seal 17.20 Rm
Seal clamp 70x3503x12 mm 2 Nos.
Seal clamp 70x3389x12 mm 2 Nos.
Seal clamp 45x3068x12 mm 4 Nos.
Seal clamp 45x2414x12 mm 2 Nos.
GI Bolt/Nut/Washer 12 diax65 mm 310
Wheel assembly :
Wheels 410 mm dia x 200 mm 8 Nos.
Bearings 8 Nos
SS Pins 125/110/95 dia 8 Nos
Bearing retainers 16 Nos.
Spacers 8 Nos
Spacers 8 Nos
Cover 16 Nos
GI Screws
Keeper pl 60x210x10 mm 8 Nos.
GI bolts 16 dia x 80 mm 16 Nos
GI washers
Guide shoe :
Base pl 220x220x20 mm 4 Nos.

3.00
2.00
8.00
7.00
7.00
33.00
26.00
28.00

Weight
in kg
100.00
250.00
46.00
12.00
24.00
20.00
14.00
13.00
36.00
4.00
4.00
7.00
53.00
36.00
110.00
22.00

0.4
0.3
1.2
1.0
0.8
0.8
13.9
2.7

Gas cutting
length in m

0.8
0.7
2.3
2.0
1.6
2.8
--10.8

Weld length
in m

3.5 F10
6.9
4.6
3.8
2.2
2.0
2.0
1.9
0.3
--------3.2
4.4
3.3

1.6
--16.0
2.8
6.4
5.2
4.5
4.2
1.1
--------6.3
8.8
7.5

8
7
23
20
16
28
--108

Number of
electrodes
45
--160
28
64
52
45
42
11
--------63
88
75

----46.00
45.00
52.00
20.00
62.00

----7.0
6.8
12.3
4.8
---

---------------

---------------

528.00
80.00
176.00
128.00
8.00
8.00
32.00
15.00
8.00
4.00
4.00

--------2.0
2.0
7.5
--2.2
-----

-----------------------

32.00

1.8

---------------------------

228

---

GATE / HOIST AND ALLIED WORKS

131
132
133
134
135

Guide pl 103x220x16 mm 8 Nos

Guide pl 32x220x20 mm 4 Nos
Stiffener 70x95x10 mm 8 Nos
Pack plate 4 Nos
GI Bolts 20 dia x 65 mm 16 Nos
Total :

ABSTRACT :
1. Structural steel :
Angle / Channel / Beam / Bars
Plates / Flats
2. Cast steel components :
Wheels / Guide roller
3. Alluminium / Bronze alloy components :
Bearings / Bushes
4. Alloy steel components :
Wheel axle / lifting pin
5. Rubber seals :
Bottom rubber seal ( uncladed )
Side rubber seal ( uncladed )
6. Bolt / Nut / Washer
GI Bolt / Nut / Washer
MS Bolt / Nut / Washer
7. Other details :
Length of cutting
Length of welding
Number of electrodes ( for structural steel )

24.00
4.00
4.00
4.00
6.00
33025.00
kg

2.6
1.0
1.4
----694.5
Rm

3.5
1.8
2.6
----1837.1
Rm

35
18
26
----18400
Nos

IS : 2062
: 3299.00 kg
: 28655.00 kg
IS : 1030
: 656.00 kg
IS : 305
: 80.00 kg
IS : 1570
: 176.00 kg
IS : 11855
: 14.00 Rm
: 17.20 Rm
IS : 1363
: 91.00 kg
: 68.00 kg
: 694.50 Rm
: 1837.10 Rm
: 18400 Nos

SECTION: GATE / HOIST & ALLIED WORKS.

Item No.21

Item: Hoist supporting bridge for barrage gates .

Details of materials / Gas cutting / Welding for rate analysis :
Note : 1. Data based on fabrication drawings of 10 m height & 15 m span hoist supporting bridge
provided for Hipparagi Barrage in Karnataka.
2. Plate cutting considered for 2 sides assuming other 2 sides free face.
3. Unless otherwise specified 6 mm thick fillet weld considered for computing requirement of
welding electrodes and 450 mm long electrodes are considered for computing the quantity.
4. Number of welding electrodes computed is based on length, type and thickness of weld and
the requirement of electrodes per metre length of weld is based on standard welding tables.
Sl No. DESCRIPTION OF MATERIALS

1
2
3
4
5
6

Columns :
ISMB350 x 9918 mm 4 Nos.
Base pl 340x550x20 mm 4 Nos.
Stiffener 100x550x20 mm 6 Nos.
Stiffener 300x530x12 mm 6 Nos.
Stiffener 90x300x12 mm 20 Nos.
Stiffener 100x326x20 mm 2 Nos.

Weight
in kg
2079.00
179.00
52.00
90.00
51.00
10.00

229

Gas cutting
length in m
2.6
3.6
3.9
5.0
7.8
0.9

Weld length
in m
16.0
5.0
6.6
6.4
15.6
2.1

Number of
electrodes
160
50
66
64
156
21

GATE / HOIST AND ALLIED WORKS

7
8
9
10
11
12
13

Stiffener 100x100x20 mm 4 Nos.

Stiffener 78x300x12 mm 12 Nos.
Stiffener 210x430x12 mm 4 Nos.
Bracings ISA65x65x6x2127 mm 16 Nos.
Bracings ISA65x65x6x1120 mm 20 Nos.
Bracings ISA65x65x6x1781 mm 4 Nos.
Lacing ISA40x40x5x450 mm 30 Nos.
Contd

Sl No. DESCRIPTION OF MATERIALS

14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52

Contd
Tie beam ISMB300 x 2026 mm 6 Nos.
Column cap 280x410x16 mm 4 Nos.
Gusset pl 170x330x12 mm 12 Nos.
Gusset pl 200x280x10 mm 20 Nos.
Stiffener 60x328x10 mm 40 Nos.
Anchor bolt 25 dia x 1200 mm 24 Nos
Nuts 24 dia 48 Nos
Plate washer 70x70x16 mm 24 Nos.
Bolt/Washer 20 dia x 70 mm 24 Nos
Bolt/Washer 20 dia x 60 mm 16 Nos
Stiffener 300x326x12 mm 2 Nos
Stiffener 60x159x10 mm 16 Nos.
Gusset pl 125x330x10 mm 8 Nos.
Beams and hoist supports :
Web plate 1000x15430x8 mm 1 No.
Web plate 1008x15430x8 mm 1 No.
Flange 150x15430x16 mm 2 Nos.
Flange 250x15430x20 mm 2 Nos.
Bearing pl 250x380x16 mm 4 Nos.
Stiffener 180x1000x10 mm 4 Nos.
Stiffener 180x1008x10 mm 4 Nos.
Stiffener 130x1000x10 mm 11 Nos.
Stiffener 130x1008x10 mm 11 Nos.
Cross beam ISMC150x2392 mm 6 Nos
Cross beam ISMC200x2392 mm 2 Nos
Cross beam ISMC300x2392 mm 6 Nos
Cross beam ISMC200x1418 mm 4 Nos
Bracket 240x685x12 mm 4 Nos.
Bracket 240x555x12 mm 4 Nos.
R / F plate 220 dia x 12 mm 8 Nos.
Bracing ISA65x65x6x1437 mm 4 Nos.
Stiffener 75x808x10 mm 2 Nos.
Stiffener 100x800x10 mm 2 Nos.
Stiffener 75x708x10 mm 4 Nos.
Stiffener 100x700x10 mm 4 Nos.
Stiffener 75x858x10 mm 4 Nos.
Stiffener 100x850x10 mm 4 Nos.
Railing post ISA50x50x6x1160 mm 26
Railing plate 75x15430x6 mm 2 Nos.
Railing pipe 32 dia x15430 mm 2 Nos

6.00
26.00
34.00
197.00
130.00
41.00
41.00

Weight
in kg

1.2
4.5
2.6
2.1
2.6
0.6
2.7

Gas cutting
length in m

2.4
9.1
2.7
8.5
10.6
2.1
9.0

Weld length
in m

24
91
27
85
106
21
90

Number of
electrodes

537.00
58.00
63.00
88.00
62.00
111.00
4.00
15.00
8.00
4.00
19.00
12.00
26.00

3.5
2.8
6.0
12.0
2.4
0.6
--3.4
----1.3
3.5
3.7

--5.0
13.9
19.2
35.8
----------3.7
8.9
7.3

--50
139
192
358
----------37
89
73

969.00
977.00
581.00
1211.00
48.00
57.00
60.00
155.00
113.00
235.00
106.00
515.00
126.00
62.00
50.00
29.00
33.00
10.00
13.00
17.00
22.00
20.00
27.00
136.00
109.00
80.00

17.5
17.6
15.7
16.0
2.6
4.7
4.8
12.5
13.0
1.8
0.8
3.6
1.6
3.7
3.2
5.5
0.5
1.8
1.8
3.1
3.2
3.7
3.8
2.6
31.0
---

----31.5
31.8
2.0
10.0
10.1
25.3
25.5
3.6
3.2
14.4
6.4
3.4
3.4
5.5
2.1
3.8
4.0
6.9
7.2
7.3
8.4
5.2
2.6
0.5

----315
318
20
100
101
253
255
36
32
144
64
34
34
55
21
38
40
69
72
73
84
52
26
5

230

GATE / HOIST AND ALLIED WORKS

53
54
55
56
57
58

Railing pipe 25 dia x15430 mm 4 Nos

Plate 70x2000x8 mm 4 Nos.
Splice plate 120x900x8 mm 4 Nos.
Splice plate 120x300x8 mm 2 Nos.
Splice plate 220x300x8 mm 2 Nos.
Splice plate 45x300x8 mm 4 Nos.
Contd

Sl No. DESCRIPTION OF MATERIALS

59
60
61
62
63
64
65
66
67

Contd
Splice plate 90x300x10 mm 4 Nos.
Chequered plate 25 sqm
Stiffener 65x184x8 mm 8 Nos.
Stiffener 75x278x10 mm 4 Nos.
Batten 100x300x10 mm 4 Nos.
Cross beam ISMC200x2392 mm 2 Nos
Cross beam ISMC200x600 mm 3 Nos
Cross beam ISMC150x600 mm 2 Nos
Bolts 26 & 16 dia
Total :

124.00
35.00
27.00
5.00
10.00
3.00

Weight
in kg
8.00
133.00
6.00
7.00
9.00
106.00
40.00
20.00
2.00
10239.00
kg

--8.3
4.1
0.8
1.0
1.4

Gas cutting
length in m
1.6
10.0
2.0
1.4
1.6
0.8
1.2
0.6
--290.2
Rm

--16.6
8.2
1.7
2.1
2.8

Weld length
in m

Number of
electrodes

3.1
5.0
5.0
3.4
0.8
3.2
4.8
2.4
--473.1
Rm

ABSTRACT :
1. Structural steel :
IS : 2062
Angles / Beams / Channels / Bars
Structural steel Plates / Flats
Chequered plate
2 Bolt / Nut / Washer :
IS : 1363
MS Bolts / Nuts / Washers
MS pipes :
32 mm dia pipe
25 mm dia pipe
3 Other details :
Length of cutting
Length of welding
Number of electrodes ( for structural steel )

--166
82
17
21
28

31
50
50
34
8
32
48
24
--4731
Nos

: 4453.00 kg
: 5431.00 kg
: 133.00 kg
: 18.00 kg
: 30.86 Rm
: 61.72 Rm
: 290.20 Rm
: 473.10 Rm
: 4731 Nos

SECTION: GATE / HOIST & ALLIED WORKS.

Item No.22

Item: Rope drum hoist for barrage gates .

Details of materials / Gas cutting / Welding for rate analysis :
Note : 1. Data based on fabrication drawings of rope drum hoist for vertical lift roller gate provided for
Hipparagi Barrage in Karnataka.
2. Plate cutting considered for 2 sides assuming other 2 sides free face.
3. Unless otherwise specified 6 mm thick fillet weld considered for computing requirement of
welding electrodes and 450 mm long electrodes are considered for computing the quantity.
4. Number of welding electrodes computed is based on length, type and thickness of weld and
the requirement of electrodes per metre length of weld is based on standard welding tables.
Sl No. DESCRIPTION OF MATERIALS

Weight
in kg

231

Gas cutting
length in m

Weld length
in m

Number of
electrodes

GATE / HOIST AND ALLIED WORKS

1
2
3
4

Gear box :
Frame ISMC250x1800 mm 2 No.
Frame ISMC250x1094 mm 2 No.
Frame ISMC250x1432 mm 4 No.
Frame ISMC250x780 mm 2 No.
Contd

Sl No. DESCRIPTION OF MATERIALS

5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41

Contd
Frame ISMC250x330 mm 2 No.
Drum support 260x550x16 mm 4 Nos.
Stiffener 70x305x10 mm 8 Nos.
Stiffener 65x228x10 mm 12 Nos.
Stiffener 110x350x10 mm 4 Nos.
Stiffener 110x320x16 mm 4 Nos.
Bolts / Screws
Rope drums :
Drum ( 632/566 dia )x1310 mm 2 Nos
Bronze bush 125/100 diax130 mm 2 Nos
Bronze bush 125/100 diax100 mm 2 Nos
Spacers
Clamping pl 33x150x100 4 Nos
Bolts 24 dia x 90 mm 8 Nos
Bolts 24 dia x 80 mm 12 Nos
Gears and pinions :
Drum gear 2 Nos.
1st gear 2 Nos
1st pinion 2 Nos
2nd pinion 2 Nos
Shafts :
Drum shaft 100 diax1480 mm 2 Nos
2nd pinion shaft 110 diax695 mm 1 Nos
2nd pinion shaft 110 diax595 mm 1 Nos
1st pinion shaft 75 diax763 mm 2 Nos
Keys 28x150x16 mm 2 Nos.
Keys 28x130x16 mm 2 Nos.
Keys 20x115x12 mm 2 Nos.
Pipe shaft :
MS pipe 200 dia x 4601 mm 2 Nos
Flange 355/200 dia x12 mm 4 Nos
Flange 355/140 dia x12 mm 4 Nos
Hub 140/68 dia x 85 mm 2 Nos
Stiffener 62x65x6 mm 16 Nos
Stiffener 68x100x6 mm 16 Nos
Bolt/Nut/Washer 20 dia x50 mm 24 Nos
Pulleys :
Pulley 622 mm dia 6 Nos
Pulley 400 mm dia 2 Nos
Bronze bush 115/90 mm dia 6 Nos
Bronze bush 115/90 mm dia 2 Nos
Pin 90 dia x 244 mm 6 Nos

104.00
66.00
174.00
44.00

Weight
in kg

1.0
1.0
2.0
1.0

Gas cutting
length in m

----8.0
2.0

Weld length
in m

----80
20

Number of
electrodes

22.00
72.00
14.00
14.00
12.00
10.00
3.00

1.0
3.2
3.0
3.6
1.8
1.8
---

4.0
2.8
6.0
8.6
3.6
2.8
---

40
28
60
86
36
28
---

680.00
10.00
8.00
4.00
16.00
5.00
8.00

---------------

---------------

---------------

480.00
130.00
76.00
22.00

---------

---------

---------

182.00
52.00
44.00
53.00
1.00
1.00
1.00

---------------

---------------

---------------

391.00
25.00
20.00
16.00
3.00
5.00
7.00

--7.0
6.2
--2.0
2.7
---

--2.5
2.5
0.9
4.0
5.4
---

--25
25
9
40
54
---

480.00
120.00
24.00
8.00
72.00

-----------

-----------

-----------

232

GATE / HOIST AND ALLIED WORKS

42
43
44
45

Pin 90 dia x 244 mm 2 Nos

Spacers 16 Nos
Keeper pl 40x140x10 mm 16 Nos
Screws
Contd

Sl No. DESCRIPTION OF MATERIALS

46
47
48
49
50
51
52
53
54

Contd
Other components :
Worm reducer 60 :1 ( size 800 ) 1 No.
Electric motor 12.5 hp 1000 rpm 1 No.
Electro-megnatic brake 1 No.
Manual operation unit 1 No.
Plummer block body 10 Nos
Bronze bush 10 Nos
Fexible couplings 2 Nos
Position indicator unit 1 No.
Wire rope 6/36 construction 160 Rm
Total :

ABSTRACT :
1. Structural steel :
Angle / Channel / Beam / Bars
Plates / Flats
2. Cast steel components :
Rope drums 2 Nos / Gears
Pinions
Pulleys 8 Nos / Couplings 2 Nos
Plummer blocks
3. Alloy steel components :
Shafts / Keys
Pins
4. Alluminium / Bronze alloy components :
Bearings / Bushes
5. Wire rope :
28 mm dia 6/36 construction rope
6. Bolts / Nuts / Washers :
Bolts / Nuts / Washers ( various size )
7. Other components :
Electric motor 12.5 hp
Worm reducer 60 :1 ( size 800 ) 1 No.
Electro-megnatic brake
Manual operation assembly
Position indicator
8. Other details :
Length of cutting
Length of welding
Number of electrodes ( for structural steel )

24.00
16.00
8.00
2.00

Weight
in kg

500.00
60.00
25.00
120.00
250.00
50.00
50.00
50.00
435.00
5069.00
kg

---------

---------

---------

Gas cutting
length in m

Weld length
in m

Number of
electrodes

------------------37.3
Rm

------------------53.1
Rm

------------------531.0
Nos

IS : 2062
: 410.00 kg
: 219.00 kg
IS : 1030
:
:
:
:

1290.00 kg
98.00 kg
650.00 kg
250.00 kg

IS : 1570
: 350.00 kg
: 96.00 kg
IS : 305
: 100.00 kg
IS : 2266
: 160 Rm
IS : 1363
: 25.00 kg
Standard
Standard
Standard

:
:
:
:
:

1 No.
1 No
1 No
1 No.
1 No.

: 37.30 Rm
: 53.10 Rm
: 531 Nos

SECTION: GATE / HOIST & ALLIED WORKS.

Item No.23

233

GATE / HOIST AND ALLIED WORKS

Item: Embedded parts for out-flow regulating automatic gate :

Details of materials / Gas cutting / Welding for rate analysis :
Note : 1. Data based on details made available by the designer of ebedded parts for 8.00 x 3.50 m size

out-flow regulating automatic gate.

2. Plate cutting considered for 2 sides assuming other 2 sides free face.
3. Unless otherwise specified 5 mm thick fillet weld considered for computing requirement of
welding electrodes and 450 mm long electrodes are considered for computing the quantity.
4. Number of welding electrodes computed is based on length, type and thickness of weld and
the requirement of electrodes per metre length of weld is based on standard welding tables.
ABSTRACT :
1. Structural steel :
IS :2062
Angle / Channel / Beam / Bars
Plates / Flats
2. Alloy steel components :
IS : 1570
Stainless steel plates AISI-410
Stainless steel plates AISI-304L
3. Bolt / Nut / Washer :
IS :1363
MS Bolt / Nut / Washer
4. Other details :
Length of cutting
Number of electrodes ( for structural steel )
Number of electrodes ( for stainless steel )
SECTION: GATE / HOIST & ALLIED WORKS.

: 760.00 kg
: 3040.00 kg
: 49.00 kg
: 62.00 kg
: 129.00 kg
: 168.00 Rm
: 133 Nos
: 987 Nos
Item No.24

Item: Out-flow regulating automatic gate and fulcrum assembly:

Details of materials / Gas cutting / Welding for rate analysis :
Note : 1. Data based on details made available by the designer of gate for 8.00 x 3.50 m size
out-flow regulating automatic gate.
2. Plate cutting considered for 2 sides assuming other 2 sides free face.
3. Unless otherwise specified 5 mm thick fillet weld considered for computing requirement of
welding electrodes and 450 mm long electrodes are considered for computing the quantity.
4. Number of welding electrodes computed is based on length, type and thickness of weld and
the requirement of electrodes per metre length of weld is based on standard welding tables.
ABSTRACT :
1. Structural steel :
Angles / Beams / Channels / Bars
Plates / Flats
2. Cast steel components :
Trunnion hub / Guide roller
3. Alloy steel components :
Pins
Stainless steel plate
4. Alluminium / Bronze alloy components :
Trunnion & Guide roller bush
5. Bolt / Nut / Washer
SS Bolts / Nuts / Washers
MS Bolts / Nuts / Washers / Screws

IS : 2062
: 3122.00 kg
: 7561.00 kg
IS : 1030
: 443.00 kg
IS : 1570
: 74.00 kg
: 49.00 kg
IS : 305
: 33.00 kg
IS :1363
: 31.00 kg
: 23.50 kg

234

GATE / HOIST AND ALLIED WORKS

6. Rubber seals :
Bottom seal
Side seals

IS : 11855
: 8.00 Rm
: 8.00 Rm

7. Other details :
Length of cutting
Length of welding
Number of electrodes ( for structural steel )
Number of electrodes ( for stainless steel )

:
:
:
:

SECTION: GATE / HOIST & ALLIED WORKS.

195.00 Rm
196.00 Rm
6125 Nos
150 Nos
Item No.25

Item: Hoisting and damping system for out-flow regulating automatic gate :
Details of materials / Gas cutting / Welding for rate analysis :
Note : 1. Data based on details made available by the designer of gate for 8.00 x 3.50 m size
out-flow regulating automatic gate.
2. Plate cutting considered for 2 sides assuming other 2 sides free face.
3. Unless otherwise specified 5 mm thick fillet weld considered for computing requirement of
welding electrodes and 450 mm long electrodes are considered for computing the quantity.
4. Number of welding electrodes computed is based on length, type and thickness of weld and
the requirement of electrodes per metre length of weld is based on standard welding tables.
ABSTRACT :
1. Structural steel :
Angles / Beams / Channels / Bars
Plates / Flats
2. Cast steel components :
Wheels / Trunnion hub
Trunnion / Guide roller
3. Alloy steel components :
Pins / Axles
Stainless steel plate
4. Alluminium / Bronze alloy components :
Trunnion & Guide roller bearings / bush
50 NB pipe
5. Bolt / Nut / Washer
SS Bolts / Nuts / Washers
MS Bolts / Nuts / Washers / Screws
6 Disc springs
7. Other details :
Length of cutting
Length of welding
Number of electrodes ( for structural steel )
Number of electrodes ( for stainless steel )

IS : 2062
: 1483.00 kg
: 3712.00 kg
IS : 1030
: 76.00 kg
: 443.00 kg
IS : 1570
: 59.00 kg
: 435.00 kg
IS : 305
: 118.00 kg
: 28.00 kg
IS :1363
: 15.50 kg
: 14.50 kg
: 64 Nos
: 124.00 Rm
:
: 2911 Nos
: 324 Nos

SECTION: GATE / HOIST & ALLIED WORKS.

Item No.26

Item: Embedded parts for Cross regulator radial gate :

Details of materials / Gas cutting / Welding for rate analysis :
Note : 1. Data based on fabrication drawings of embedded parts for cross regulator radial gate provided
for Alamatti Left Bank Canal under Upper Krishna Project in Karnataka.
2. Plate cutting considered for 2 sides assuming other 2 sides free face.

235

GATE / HOIST AND ALLIED WORKS

3. Unless otherwise specified 5 mm thick fillet weld considered for computing requirement of
welding electrodes and 450 mm long electrodes are considered for computing the quantity.

4. Number of welding electrodes computed is based on length, type and thickness of weld and
the requirement of electrodes per metre length of weld is based on standard welding tables.
Sl No. DESCRIPTION OF MATERIALS

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36

Weight
in kg

First stage anchors :

Anchor plate 300x100x10 mm 7 Nos
16.00
Anchor rod 20 dia x 615 mm 7 Nos
11.00
Anchor plate 300x100x10 mm 34 Nos
94.00
Anchor rod 20 dia x 740 mm 34 Nos
63.00
Sill beam :
ISMB 200 x 3500 mm 1 No.
89.00
SS plate 80x6x3100 mm 1 No.
12.00
Stiffener 200x190x10 mm 14 Nos
42.00
Plate 150x3500x10 mm 2 Nos
83.00
Plate 300x100x10 mm 7 Nos
17.00
Anchor bolts 20 dia x 300 mm 14 Nos
10.00
SS plate 120x100x6 mm 2 Nos.
2.00
Wall plates :
Plate 500x350x10 mm 2 Nos
27.00
Plate 1500x350x10 mm 10 Nos
412.00
Plate 600x350x10 mm 2 Nos
33.00
SS plate 80x5000x6 mm 2 Nos
38.00
ISA 75x75x8 mm x 100 mm 68 Nos
60.00
Anchor bolts 20 dia x 190 mm 68 Nos
32.00
Anchor girders : ( All welds 6 mm fillet )
Plate 450x2226x12 mm 2 Nos
189.00
Plate 276x2226x12 mm 2 Nos
116.00
Stiffener 138x276x12 mm 6 Nos
22.00
Stiffener 144x276x12 mm 12 Nos
45.00
End plate 450x300x12 mm 2 Nos
25.00
Stiffener 138x200x12 mm 6 Nos
16.00
Stiffener 144x200x12 mm 12 Nos
33.00
Bolt/Nut/Washer 24 diax60 mm 16 Nos
8.00
Anchor bar and chairs : ( All welds 8 mm fillet )
Anchor bars 40 dia x 4500 mm 12 Nos
533.00
Anchor plate 200x200x20 mm 24 Nos
151.00
Anchor bars 25 dia x 1200 mm 12 Nos
56.00
Anchor plate 80x80x16 mm 12 Nos
10.00
Plate 250x325x20 mm 4 Nos
52.00
Plate 130x250x20 mm 2 Nos
11.00
Plate 250x325x20 mm 2 Nos
25.00
Stiffener 195x325x20 mm 2 Nos
20.00
Plate 250x340x20 mm 2 Nos
27.00
Stiffener 90x325x20 mm 2 Nos
9.00
Nuts / Washers for anchor bars
15.00
Total :
2404.00
kg

236

Gas cutting
length in m

Weld length
in m

0.7
0.1
3.4
0.7

Number of
electrodes

--0.9
--4.3

---

0.4
0.1
5.5
7.3 SV
0.7
--0.2

--6.3
10.9
7.0
1.4
0.9
0.2

---

1.7 SV
18.5 SV
1.9 SV
0.2
10.2
---

0.7
3.5
0.7
20.0
13.6
4.4

10
52
10
140
95
31

5.4
4.9
2.5
5.0
1.5
2.0
4.1
---

--13.6
6.6
13.5
2.4
4.0
8.2
---

--136
66
135
24
40
82
---

0.5
9.6
0.3
2.0
2.3
0.8
1.2
1.0
1.2
0.8
--96.7
Rm

--6.0
--1.9
--2.0
2.0
3.4
2.0
1.9
--142.3
Rm

--108
--34
--36
36
61
36
34
--1457

6
--43

44
76
105
10
6
1

Nos

GATE / HOIST AND ALLIED WORKS

ABSTRACT :
1. Structural steel :
IS :2062
Angle / Channel / Beam / Bars
Plates / Flats
2. Alloy steel components :
IS : 1570
Stainless steel plates
3. Bolt / Nut / Washer :
IS :1363
MS Bolt / Nut / Washer
4. Other details :
Length of cutting
Length of welding
Number of electrodes ( for structural steel )
Number of electrodes ( for stainless steel )

: 812.00 kg
: 1475.00 kg
: 52.00 kg
: 65.00 kg
:
:
:
:

SECTION: GATE / HOIST & ALLIED WORKS.

96.70 Rm
142.30 Rm
1272 Nos
185 Nos
Item No.27

Item: Radial gate for Cross regulator :

Details of materials / Gas cutting / Welding for rate analysis :
Note : 1. Data based on fabrication drawings of cross regulator radial gate provided for Alamatti Left
Bank Canal under Upper Krishna Project in Karnataka.
2. Plate cutting considered for 2 sides assuming other 2 sides free face.
3. Unless otherwise specified 6 mm thick fillet weld considered for computing requirement of
welding electrodes and 450 mm long electrodes are considered for computing the quantity.
4. Number of welding electrodes computed is based on length, type and thickness of weld and
the requirement of electrodes per metre length of weld is based on standard welding tables.
Sl No. DESCRIPTION OF MATERIALS

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19

Trunnions / Brackets / Tie beam :

Tie beam ISMB 250 x 2200 mm 1 No.
Plate 250x400x12 mm 4 Nos
Pin 90 dia x 370 mm 2 Nos
Trunnion hub 180/110x250 mm 2 Nos
Trunnion bush 110/90 x 260 mm 2 Nos
Plate 350x450x20 mm 4 Nos
Stiffener 220x450x20 mm 4 Nos
Plate 300x160x20 mm 4 Nos
Bolt/Nut/Washer 20 dia x 100 mm 24 Nos
Bracket base pl 450x400x20 mm 2 Nos
Bracket pl 350x350x20 mm 4 Nos
Stiffener 280x80x20 mm 6 Nos
Stiffener 130x80x20 mm 4 Nos
Keeper pl 140x60x20 mm 4 Nos
Screws 16 dia x 30 mm 8 Nos
Bolt/Nut/Washer 20 dia x 100 mm 16 Nos
Sector arms and Horizontal girders :
Sector arm ISMB 250 x 5150 mm 4 Nos
Bracing ISMB 250 x 2200 mm 2 Nos
ISA 75x75x8 x 1900 mm 4 Nos
Contd

Weight
in kg

Gas cutting
length in m

Weld length
in m

82.00
38.00
37.00
92.00
13.00
99.00
62.00
30.00
16.00
57.00
77.00
21.00
7.00
3.00
1.00
10.00

0.5
4.2
------6.2
2.7
1.9
--1.7
4.5
0.5
0.3
0.3
-----

1.6
2.6
------2.3
9.0
2.9
----2.8
5.3
2.3
-------

768.00
164.00
68.00

2.0
1.0
0.6

--4.0
1.8

237

Number of
electrodes
16
26
------23
90
29
----28
53
23
--------40
18

GATE / HOIST AND ALLIED WORKS

Sl No. DESCRIPTION OF MATERIALS

20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61

Contd
ISA 75x75x8 x 1400 mm 4 Nos
ISA 75x75x8 x 1900 mm 4 Nos
ISA 75x75x8 x 550 mm 4 Nos
Gusset pl 250x150x10 mm 4 Nos
Gusset pl 200x150x10 mm 4 Nos
Gusset pl 250x200x10 mm 4 Nos
Gusset pl 200x200x10 mm 4 Nos
Gusset pl 250x200x10 mm 4 Nos
Plate 280x160x20 mm 4 Nos
Plate 300x160x20 mm 4 Nos
Bolt/Nut/Washer 20 dia x 70 mm 24 Nos
H-Girder ISMB 300 x 2900 mm 2 Nos
Stiffener 70x320x20 mm 16 Nos
Plate 300x160x20 mm 4 Nos
Bolt/Nut/Washer 20 dia x 100 mm 24 Nos
ISA 75x75x8 x 1994 mm 3 Nos
ISA 75x75x8 x 2150 mm 2 Nos
Gusset pl 200x200x10 mm 3 Nos
Gusset pl 240x200x10 mm 2 Nos
Gusset pl 300x200x10 mm 1 Nos
Skin plate assembly :
Skin plate 2880x4950x10 mm 1 No.
Tee ISMB 250/2 x 4950 mm 6 Nos
Top plate 150x2880x10 mm 1 Nos
Stiffener 120x120x10 mm 14 Nos
Bottom pl 150x2880x10 mm 1 No.
Seal support 10x10x2880 1 No.
Side clamp ISA 45x45x6x5000 mm 2 Nos
Bottom clamp 70x2880x10 mm 1 No
Z - seal 5000 mm 2 Nos
Flat seal 3000 mm 1 No.
Back plate 60x5000x10 mm 1 No.
GI Bolt/Nut/Washer 12 dia x 50 mm 140
Guide roller assembly :
Plates
Guide roller 4 Nos
Bronze bush 4 Nos
Pins 4 Nos
GI Bolt/Nut/Washer 12 dia x 50 mm 16
Pulley supports in gate :
Bracket pl 300x350x20 mm 4 Nos
Plate 160x400x6 mm 2 Nos
Plate 300x360x20 mm 2 Nos
Stiffener 70x150x10 mm 8 Nos
Stiffener 123x220x10 mm 4 Nos
Total :

Weight
in kg

Gas cutting
length in m

Weld length
in m

Number of
electrodes

50.00
68.00
20.00
12.00
10.00
16.00
13.00
16.00
28.00
30.00
12.00
256.00
56.00
30.00
15.00
53.00
38.00
9.00
8.00
5.00

0.6
0.6
0.6
1.6
1.4
1.8
1.6
1.8
1.8
1.8
--1.8
6.3
1.8
--0.5
0.3
1.2
0.9
0.5

1.8
1.8
1.8
1.6
1.4
1.8
1.6
1.8
4.0
4.0
----14.7
3.7
--1.3
0.9
1.2
0.8
0.5

----147
37
--13
9
12
8
5

1119.00
554.00
34.00
16.00
34.00
2.00
40.00
16.00
----24.00
14.00

12.8
14.9
3.0
3.4
3.0
--0.2
3.0
---------

5.0
59.4
6.0
6.7
3.8
5.8
--------10.0
---

50
594
60
67
38
58
--------100
---

48.00
30.00
6.00
4.00
2.00

5.2
---------

2.9
---------

66.00
6.00
34.00
7.00
9.00
4455.00
kg

2.7
1.1
1.3
2.0
1.4
107.3
Rm

5.2
3.2
1.9
3.5
2.8
195.5
Rm

238

18
18
18
16
14
18
16
18
40
40

29
--------52
32
19
35
28
1955
Nos

GATE / HOIST AND ALLIED WORKS

ABSTRACT :
1. Structural steel :
Angles / Beams / Channels / Bars
Plates / Flats
2. Cast steel components :
Trunnion hub / Guide roller
3. Alloy steel components :
Pins
4. Alluminium / Bronze alloy components :
Trunnion & Guide roller bush
5. Bolt / Nut / Washer
GI Bolts / Nuts / Washers
MS Bolts / Nuts / Washers / Screws
6. Rubber seals :
Bottom seal
Side seals
7. Other details :
Length of cutting
Length of welding
Number of electrodes ( for structural steel )

IS : 2062
: 2161.00 kg
: 2042.00 kg
IS : 1030
: 122.00 kg
IS : 1570
: 41.00 kg
IS : 305
: 19.00 kg
IS :1363
: 16.00 kg
: 54.00 kg
IS : 11855
: 3.00 Rm
: 10.00 Rm
: 107.30 Rm
: 195.50 Rm
: 1955 Nos

SECTION: GATE / HOIST & ALLIED WORKS.

Item No.28

Item: Rope drum hoist for regulator radial gate :

Details of materials / Gas cutting / Welding for rate analysis :
Note : 1. Data based on fabrication drawings of rope drum hoist for cross regulator radial gate provided
for Alamatti Left Bank Canal under Upper Krishna Project in Karnataka.
2. Plate cutting considered for 2 sides assuming other 2 sides free face.
3. Unless otherwise specified 5 mm thick fillet weld considered for computing requirement of
welding electrodes and 450 mm long electrodes are considered for computing the quantity.
4. Number of welding electrodes computed is based on length, type and thickness of weld and
the requirement of electrodes per metre length of weld is based on standard welding tables.
Sl No. DESCRIPTION OF MATERIALS

1
2
3
4
5
6
7
8
9
10
11
12

Embedments :
Anchor bolts 20 dia x 750 mm 16 Nos
Bolt / Nut / Washers
Plate 220x280x20 mm 8 Nos
Hoist supporting structure :
Girder ISMB-250 x 3600 mm 2 Nos
Rib plate 225x250x10 mm 8 Nos
ISMC- 150 x 500 mm 2 Nos
ISMC- 150 x 1990 mm 2 Nos
ISMC- 250 x 790 mm 2 Nos
ISMC- 250 x 1990 mm 4 Nos
ISMC- 250 x 570 mm 4 Nos
MS pipe 32 dia x 5250 mm 2 Nos
Flat 50x3100x8 mm 2 Nos
Contd

Weight
in kg

Gas cutting
length in m

Weld length
in m

30.00
2.00
77.00

0.4
--4.0

1.0
-----

269.00
35.00
17.00
61.00
54.00
272.00
78.00
42.00
20.00

1.0
3.8
0.6
0.6
0.8
1.6
1.7
--0.1

--1.8
2.4
2.4
4.0
8.0
8.0
0.5
0.8

239

Number of
electrodes
7
------13
17
17
28
56
56
4
6

GATE / HOIST AND ALLIED WORKS

Sl No. DESCRIPTION OF MATERIALS

13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55

Contd
ISA 65x65x6 mm x 1130 mm 6 Nos
ISA 65x65x6 mm x 3600 mm 2 Nos
Bolt/Nut/Washer 12 diax50 mm 12 Nos
Rib plate 200x250x10 mm 6 Nos
Chequered pl 400x687x6 mm 2 Nos
Chequered pl 525x1935x6 mm 2 Nos
Chequered pl 247x560x6 mm 1 No.
Chequered pl 587x630x6 mm 2 Nos
Chequered pl 162x560x6 mm 1 No.
Plate 250x350x16 mm 4 Nos
R/F plate 120/62 dia x 8 mm 4 Nos
Plate 120x470x20 mm 2 Nos
Plate 80x80x10 mm 4 Nos
Pulleys and accessories :
CI Pulley 300 dia 2 Nos
Pin 60 dia x 200 mm 2 Nos
Bronz bush 80/60 dia x 50 mm 2 Nos
Plate 40x90x8 mm 4 Nos
Bolt/Nut/Washer 12 diax30 mm 16 Nos
Pulley pin 50 dia x 250 mm 2 Nos
Lock plate 50x90x10 mm 8 Nos
Spacer 130/60 dia x 25 mm 2 Nos
Spacer 130/60 dia x 8 mm 4 Nos
CI Pulley 276 dia 4 Nos
Bronz bush 80/60 dia x 60 mm 4 Nos
Gear box :
ISMC 250 x 880 mm 2 Nos.
ISMC 250 x 570 mm 2 Nos.
ISMC 250 x 660 mm 2 Nos.
ISMC 250 x 450 mm 2 Nos.
ISMC 250 x 260 mm 2 Nos.
ISMC 250 x 400 mm 2 Nos.
Plate 60x880x10 mm 2 Nos
Plate 60x220x10 mm 2 Nos
Stiffener 75x90x10 mm 12 Nos
Plate 250x400x20 mm 4 Nos
Plate 75x240x10 mm 2 Nos
Plate 130x240x10 mm 8 Nos
Plate 80x290x20 mm 4 Nos
Drive stool :
ISMC 150 x 1525 mm 2 Nos
ISMC 150 x 500 mm 3 Nos
ISA 75x75x8 mm x 500 mm 4 Nos
Plate 230x280x8 mm 1 No
Plate 312x330x8 mm 1 No
ISA 75x75x8 mm x 500 mm 2 Nos
Contd

Weight
in kg

Gas cutting
length in m

Weld length
in m

Number of
electrodes

39.00
42.00
2.00
14.00
29.00
109.00
7.00
40.00
5.00
44.00
1.00
18.00
2.00

0.8
0.3
--2.7
2.2
4.9
0.8
2.4
0.8
2.4
2.3
1.2
0.6

--14.4
--4.6
2.2
4.9
0.8
2.4
0.8
3.2
1.5
0.8
1.3

36.00
16.00
2.00
2.00
2.00
8.00
8.00
6.00
2.50
72.00
4.50

------0.5
---------------

-----------------------

-----------------------

60.00
39.00
45.00
31.00
14.00
27.00
8.00
2.00
4.00
63.00
3.00
20.00
15.00

1.0
1.0
1.0
1.0
1.0
1.0
0.2
0.2
2.0
2.6
0.6
3.0
1.5

--0.8
0.8
0.8
0.8
1.6
1.8
0.7
3.9
4.0
1.6
6.4
3.0

---

51.00
25.00
14.00
4.00
7.00
7.00

0.6
0.9
0.6
0.6
0.7
0.3

--3.0
2.4
0.5
0.7
0.2

---

240

--101
--32
15
34
6
17
6
22
11
6
9

6
6
6
6
11
13
5
27
28
11
45
21

21
17
4
5
2