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U.S. Department of Transportation Federal Highway Administration Federal Lands Highway

WORKSHEET FOR A MARSHALL MIX DESIGN AASHTO T 245

Project: Contractor: Asphalt supplier: Sources for: Aggregates: Testing laboratory name: Testing performed by: Testing reported by: English
1. 2. 3. 4. 5.

Date: Class & Grading of mixture: Grade of asphalt: Mineral filler: Phone:

Metric SUMMARY OF THE PROPOSED JOB-MIX-FORMULA

9. Specific gravity of binder (Gb) 10. Specific gravity of mineral filler 11. Dust-to-Binder ratio (DP) 12. Moisture susceptibility test results: 2 a. Dry strength, b. Wet strength, c. Index of retained strength, %

Percent asphalt by mass of total mix1, (Pb) Air voids (Va) Voids in mineral aggregate (VMA) Maximum specific gravity (Gmm ) Recommended plant mixing temperature,
(Attach Temperature Viscosity Curve)

6. Effective specific gravity of aggregate (Gse) 7. Marshall stability, 8. Marshall flow, Gradation Designation:

Is RAP included in Mix Design?

 Yes

No
SPECIFIC GRAVITY AND ABSORPTION

GRADATION TARGET VALUES AND ALLOWABLE DEVIATIONS

Sieve Sizes

Job Mix Formula Target Value 3

Target Value Specification Range %

Allowable Deviation4 %

Fine Coarse Aggregate Aggregate (AASHTO T 84) (AASHTO T 85)

Bulk SG (Gsb )

Combined Aggregate

Bulk SSD SG

Apparent SG (Gsb)

Absorption

1 2 3 4

Establish asphalt cement content (percent by mass of mix) to the nearest 0.01 percent. See contract for moisture susceptibility test method: AASTHO T 165/T 167 or AASTHO T 283. Establish target values to the nearest 0.1 percent as a part of the job mix formula. Allowable deviations plus or minus from established target values.

Virgin Aggregate and RAP Combined Gsb

Form FHWA 1622 (Rev 03-11)

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WORKSHEET FOR A MARSHALL MIX DESIGN (Continued)

Material Stockpile A B C D E Total Stockpile Gradation
Sieve Size Stockpile A % Stockpile B % Stockpile C % Stockpile D % Stockpile E % Blended Stockpile Gradation Job Mix Formula Target Values Specification Limits

Stockpile Description

Blend Ratio % % % % %
0

Aggregate Properties
Property LA Abrasion, % - Grading AASHTO T 96 Sodium Sulfate Soundness, % AASHTO T 104 Durability index (Coarse) AASHTO T 210 Durability index (Fine) AASHTO T 210 Result Specification Property Fractured Faces, % - Select ASTM D 5821 Sand Equivalent AASHTO T 176, Alt method #2, reference method Other: Other: Result Specification

Form FHWA 1622 (Rev 03-11)

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WORKSHEET FOR A MARSHALL MIX DESIGN (Continued)

Trial Number % Asphalt by mass of total mix, (Pb) Effective Binder Content (Pbe) Specimen height, Marshall Stability, Marshall Flow, Bulk specific gravity, (Gmb) Bulk unit mass, Max. specific gravity, (Gmm ) Dust-to-Binder ratio, (DP) % Air voids, (Va ) % Voids in mineral aggregate, (VMA) Average Marshall Stability value, Average Marshall Flow value, Average % Air voids, (Va ) Average % Voids in mineral aggregate, (VMA) Trial Number % Asphalt by mass of total mix, (Pb) Effective Binder Content (Pbe) Specimen height, Marshall Stability, Marshall Flow, Bulk specific gravity, (Gmb) Bulk unit mass, Max. specific gravity, (Gmm ) Dust-to-Binder ratio, (DP) % Air voids, (Va ) % Voids in mineral aggregate, (VMA) Average Marshall Stability value, Average Marshall Flow value, Average % Air voids, (Va ) Average Voids in mineral aggregate, (VMA) 4 5 6 1 2 3

Test Results for Each of the Individual Moisture Susceptibility Test Specimens Percent asphalt binder: Antistrip, type, amount: Sample I.D. Dry Wet Dry Bulk Specific Gravity Wet Dry Air Voids Wet Dry Strength Wet Retained Strength, %
Form FHWA 1622 (03-11) Page 3 of 5

AASHTO T 165/T 167

AASHTO T 283

Specimen Dia: Freeze cycle:

6 inch Yes

4 inch No Average

Height

WORKSHEET FOR A HVEEM MIX DESIGN (Continued)

graph it

Design Curves for Proposed Job Mix Formula (JMF)

AIR VOIDS (Va)

MARSHALL FLOW

% Air voids (Va )

% Asphalt binder (Pb)

% Asphalt binder (Pb)

MARSHALL STABILITY

VMA

% Asphalt binder (Pb)

Form FHWA 1622 (Rev 03-11)

Voids in mineral aggregate

% Asphalt binder (Pb)

Page 4 of 5

U.S. Department of Transportation Federal Highway Administration Federal Lands Highway

RECLAIMED ASPHALT PAVEMENT (RAP) DATA SHEET

Location: Tested by: Sampled by: Date: _____________________

RAP 1

RAP 2

% of RAP in Mixture Dry Gradation T 308 Burned Gradation Dry Gradation T 308 Burned Gradation

Sieve Size

AC by % mix, Pb Specific Gravity Gmm

Gse = (100 Pb)/(10/Gmm Pb/Gb) Gsb = Gse/(((Pba*Gse)/(100*Gb)) + 1)

Specific Gravity

Gse

Gsb

Pba = (assumed) Gb = (assumed)

1.00 1.010

1.00 1.010

Remarks:

Form FHWA 1622 (Rev 03-11)

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