IMPORTANT! IMPORTANTE!

DO NOT DESTROY

NO DESTRUIR

Installer
Assembly Instructions And Electrical Wiring Diagrams

Instalador
Instrucciones de Ensamble y Diagramas de Conexin Elctrica

Effective February 2009

(Supercedes January 2005)
Bulletin #615

HYTROL CONVEYOR CO., INC.

COPYRIGHT 2009HYTROL CONVEYOR CO., INC.

Jonesboro, Arkansas

Electrical Wiring Diagrams

(Diagramas de Conexin Elctrica)
CONTROLS: (Controles:) PAGE (Pgina) Reversing Drum Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
(Interruptor Reversible de Tambor)

Safety Disconnect Switch or Manual Start Switch . . . . . . . . . . . . . . . . . . . . . . . . . . 4

(Interruptor Desconector de Seguridad o Interruptor Manual de Encendido)

Push Button Station . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

(Estacin de Botones)

Reversing Three Phase Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

(Arrancador Trifsico Reversible)

Non-Reversing Three Phase Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

(Arrancador Trifsico Irreversible)

Reversing Single Phase Magnetic Starter (115 Volt) . . . . . . . . . . . . . . . . . . . . . . . . 8

(Arrancador Magntico Monofsico Reversible (115 Voltios))

Reversing Single Phase Magnetic Starter (230 Volt) . . . . . . . . . . . . . . . . . . . . . . . . 9

(Arrancador Magntico Monofsico Reversible (230 Voltios))

Non-Reversing Single Phase Magnetic Starter (115 Volt) . . . . . . . . . . . . . . . . . . . 10

(Arrancador Magntico Monofsico Irreversible (115 Voltios))

Non-Reversing Single Phase Magnetic Starter (230 Volt) . . . . . . . . . . . . . . . . . . . 11

(Arrancador Magntico Monofsico Irreversible (230 Voltios))

MOTOR: Motor Wiring Diagram Single Phase 115/230 Volt . . . . . . . . . . . . . . . . . . . . . . . . . 12

(Diagrama de conexin de motor monofsico 115/230 Voltios)

Motor Wiring Diagram Three Phase Single Voltage Motors . . . . . . . . . . . . . . . . . . 13

(Diagrama de conexin de motor trifsico de voltaje sencillo)

Motor Wiring Diagram Three Phase Dual Voltage Motors . . . . . . . . . . . . . . . . . . . 13

(Diagrama de conexin de motor trifsico de doble voltaje)

Variable Speed Drive: (Diagrama de conexin de motor trifsico de doble voltaje:) VS1 MD Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
(Unidad Motriz VS1 MX)

VS1 MX Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
(Unidad Motriz VS1 MD) 2

Wiring Diagram - Reversing Drum Switch

Diagramas de Conexin - Interruptor Reversible de Tambor

Single Phase - Reversing

Monofsico Retroceso

Drum Switch 115 Volts AC

(Interruptor de Tambor 115 Voltios CA)
Input Power
(Alimentacin)

To Motor
(Al Motor)

1 2

The reversing drum switch is similar to the manual start switch, but has the added advantage of being able to reverse the motor. It is standard equipment on most HYTROL portable model conveyors, and is normally mounted near the conveyor drive. The reversing drum switch is considered as a single point control, but may be extended through the use of a remote control rod (optional item), allowing the operator to control the conveyor from either end. NOTE: This switch does not provide for motor overload protection. 1. Customer is to ground switch and motor at points shown on diagram. 2. Consult national electrical code for wire size to be used for connections between motor and switch. 3. This method provides no overload protection for motor. 4. Hytrol Part No. 032.103 5. Allen-Bradley Reversing Drum Switch
El interruptor reversible de tambor es similar al interruptor manual de encendido pero con la ventaja de que puede invertir la marcha del motor. Se proporciona como equipo estndar en la mayora de modelos de transportadores Hytrol porttiles y normalmente se instala cerca a la unidad motriz del transportador. El interruptor reversible de tambor es considerado como el punto de control del transportador pero puede ser extendido incorporando un barra para control remoto (artculo opcional) que permite que el operador controle el transportador desde cualquiera de sus extremos. NOTA: el interruptor no proporciona proteccin contra sobrecargas del motor. 1. El cliente debe conectar a tierra el interruptor y el motor en los puntos mostrados en el diagrama. 2. Consulte el cdigo nacional de electricidad para determinar el tamao adecuado de los cables que deben ser utilizados para conectar el motor y el interruptor. 3. Este mtodo no proporciona proteccin contra sobrecargas del motor. 4. Nmero de parte de Hytrol: 032.103 5. Interruptor reversible de tambor marca Allen-Bradley

(L2) (L1) (GROUND)

(Tierra)

3 4

(See wiring diagram Pg. 12) (T8) (T2 & T4) (T5) (T1 & T3) (GROUND)
(Tierra)

5 6

To Change motor rotation, interchange T5 and T8 leads

(Para Invertir La Rotacin Del Motor, Intercambie Los Conductores T5 Y T8)

Drum Switch 230 Volts AC

(Interruptor de Tambor 230 Voltios CA)
Input Power
(Alimentacin)
1 2

To Motor
(Al Motor)

(L2) (L1) (GROUND)

(Tierra)

3 4

Wire nut together T2,T3, and T8 (T1) (See wiring diagram Pg. 12) (T4) (T5) (GROUND)
(Tierra)

5 6

To Change motor rotation, interchange T5 and T8 leads

(Para Invertir La Rotacin Del Motor, Intercambie Los Conductores T5 Y T8)

Three Phase - Reversing

(Trifsico Retroceso)

Drum Switch 208-230/460 Volts AC

(Interruptor de Tambor 208-230/460)
Input Power
(Alimentacin)

To Motor
(Al Motor)
1 2

(L1) (L3)

(See wiring diagram Pg. 13) (T1) (T3) (T2) (GROUND)

(Tierra)

3 4

(L2) (GROUND)
(Tierra)
5 6

NOTE: To Change motor rotation, interchange any two line leads.

(Nota: Para Invertir La Rotacin Del Motor, Intercambie Dos Conductores Elctricos Cualquiera.)

FWD
(Avance)

OFF
(Desconexin)

REV
(Retroceso)

Wiring Diagram Safety Disconnect Switch or Manual Start Switch

Diagramas de Conexin - Interruptor Desconector de Seguridad o Interruptor Manual de Encendido
The manual start switch is a simple ON-OFF switch that directly controls the motor power. It is suitable for a large number of conveyor applications not requiring a reversible operation. The manual start switch is a single point control and is normally mounted at or near the drive. NOTE: This switch does not provide: motor overload protection.
El interruptor manual de encendido es un interruptor simple de Arranque-Parada que controla directamente la potencia del motor. Es indicado para una gran cantidad de aplicaciones con transportadores que no requieren operar en reversa. El interruptor manual de encendido es considerado como el punto de control del transportador y normalmente se instala en la unidad motriz o cerca a sta. NOTA: el interruptor no proporciona proteccin contra sobrecargas del motor.

Single Phase115/230 Volts AC

(Monofsico - 115/230 Voltios CA)
OFF ON

1. 2. 3. 4. 5.

In NEMA 1 Enclosure Hytrol Part Number 032.1014 This Switch has no motor protection Max. 30 Amps, 600 Volts UL Listed 724F, CSA

(L2)

LINE

LOAD

(T2)

Input Power
(Alimentacin)
LINE (L1) LINE LOAD LOAD (T1)

To Motor
(Al Motor)

(See Pg. 12)

1. En gabinete NEMA 1 2. Nmero de Parte de Hytrol: 032.1014 3. Este interruptor no ofrece proteccin al motor 4. 30 Amperios, 600 Voltios Mximo 5. Listado en el UL 724F, CSA

(GROUND)

(GROUND)

(Tierra)

(Tierra)

Three Phase208 - 230/460 Volts

(Trifsico - 208-230/460 Voltios CA)
OFF ON

1. 2. 3. 4. 5.

In NEMA 1 Enclosure Hytrol Part Number 032.1014 This Switch has no motor protection Max. 30 Amps, 600 Volts UL Listed 724F, CSA

(L3)

LINE

LOAD

(T3)

Input Power
(Alimentacin)
(L2) LINE (L1) LINE LOAD LOAD (T1) (T2)

To Motor
(Al Motor)

(See Pg. 13)

1. En gabinete NEMA 1 2. Nmero de Parte de Hytrol: 032.1014 3. Este interruptor no ofrece proteccin al motor 4. 30 Amperios, 600 Voltios Mximo 5. Listado en el UL 724F, CSA

(GROUND)

(GROUND)

(Tierra)

(Tierra)

Wiring Diagram - Push Button Station

Diagramas de Conexin - Estacin de Botones
Remote push-button stations, designed for magnetic starters, are used to control the starter coils. Starters may be controlled by single or multiple push-button stations. Hytrols standard control voltage through the push-button station is 115 volt, single phase.
Estaciones remotas de botones, diseadas para arrancadores magnticos, son utilizadas para controlar las bobinas de arranque. Los arrancadores pueden ser controlados por estaciones de botones sencillas o mltiples. El voltaje estndar de los controles Hytrol en las estaciones de botones es de 115 Voltios, monofsico.

Single Start-Stop Station

Estacin Sencilla de Arranque-Parada
START (Arranque) A B STOP (Parada) C GROUND (Tierra)

Single Fwd-Rev-Stop Station

Estacin Sencilla de Avance-Retroceso-Parada
FWD (Avance) A REV (Retroceso) B STOP (Parada) C D GROUND (Tierra)

Two Start-Stop Stations

Dos Estaciones de Arranque-Parada
START (Arranque) START A STOP (Parada) B STOP C GROUND (Tierra)

Two Fwd-Rev-Stop Stations

Dos Estaciones de Avance-Retroceso-Parada
(Avance) FWD FWD A (Retroceso) REV REV B (Parada) STOP STOP C D GROUND (Tierra)

Three or More Start-Stop Stations

Tres o ms Estaciones de Arranque-Parada
START (Arranque) START (Arranque) START A STOP (Parada) STOP (Parada) STOP B C GROUND (Tierra)

Tres o ms Estaciones de Avance-Retroceso-Parada

(Avance) FWD FWD FWD A (Retroceso) REV REV REV B (Parada) STOP STOP STOP C D GROUND (Tierra)

Three or More Fwd-Rev-Stop Stations

Center Station is TYP. Wiring for Three or More Push-Button Stations La estacin del centro es TYP. Conexin para tres o ms estaciones de botones

Center Station is TYP. Wiring for Three or More Push-Button Stations La estacin del centro es TYP. Conexin para tres o ms estaciones de botones

Wiring Diagram Reversing Three Phase Starter

Diagramas de Conexin - Arrancador Trifsico Reversible
The reversing magnetic starter directly controls the current to the motor by actually closing the required set of contacts to cause motor rotation in the desired direction (Forward/Reverse), and provides a remote means of conveyor directional control. Remote pushbutton stations, designed for magnetic starters, are used to control the starter coils. Starters may be controlled by single or multiple pushbutton stations. Magnetic starters also provide the added feature of overload protection for the motor.
El arrancador magntico reversible controla directamente la corriente que entra al motor al cerrar el grupo de contactos que hacen con que el motor gire en la direccin deseada (Avance Retroceso). Es tambin utilizado como un medio de control remoto de la direccin del transportador. Estaciones remotas de botones, diseadas para arrancadores magnticos, son utilizadas para controlar las bobinas de arranque. Los arrancadores pueden ser controlados por estaciones de botones sencillas o mltiples. Como caracterstica adicional, los arrancadores magnticos tambin proporcionan proteccin contra sobre cargas del motor.

Three Phase Power, voltage as required for the motor

(POTENCIA TRIFSICA, VOLTAJE REQUERIDO POR EL MOTOR.)

Disconnect & Overload Contactors 1 L1 3 L2 5 L3 1 L1 3 L2 5 L3 13 R 2 T1 4 A2 T2 6 T3 14 A1 NO 1 L1 3 L2 5 L3 13 NO F 2 T1 A2 4 T2 6 T3 14 A1 NO 44 34

FU1 FU2

43

33
Aux

NO

22 21 21 22

2 T1 4 T2 6 T3
H1

H3

H2

H4

Control Circuit Transformer

(L3) (L1) (L2) ~Input Power, Motor Voltage~ ~3 Phase~ (A) (B) To Pushbutton Station (C) See Page 5 (D)

X2

FU3 1 AMP

X1

(T1)

NOTE: All the assemblies below include part # 033.4141 Enclosure and Reversing Contactor Assembly and # 033.1691 Aux Contact. Transformer #
033.1910 208 Volt Assembly Part # ER-20B10 ER-20B16 ER-20B25 ER-20B40 ER-20B63 ER-20C10 033.1911 230 Volt Assembly Part # ER-23B10 ER-23B16 ER-23B25 ER-23B40 ER-23B63 ER-23C10 033.1912 460 Volt Assembly Part # ER-46B10 ER-46B16 ER-46B25 ER-46B40 ER-46B63 ER-46C10 033.1913 575 Volt Assembly Part # ER-57B10 ER-57B16 ER-57B25 ER-57B40 ER-57B63 ER-57C10

(T2) (T3) To Motor See Page 13

Line input must be installed on the bottom side of the overload and disconnect to meet requirments for UL Compliance in this starter.
Transformer Notes: Single voltage transformer primary is marked H1 and H2. Wire shown connected at H1 on dual voltage primary is connected at H1 on single voltage primary. Wire shown connected on H4 on dual voltage primary is connected at H2 on single voltage primary.
Control Circuit Transformer Voltage 208 230 460 575 Primary Fuses 1.5 AMP 1.5 AMP .75 AMP .5 AMP Jumper locations single voltage A&C B single voltage

ATTENTION:

Overload # 033.4261 033.4281 033.4301 033.4321 033.4341 033.4361

Current Range 0.63 - 1.0 AMPS 1.0 - 1.6 AMPS 1.6 - 2.5 AMPS 2.5 - 4.0 AMPS 4.0 - 6.3 AMPS 6.3 - 10 AMPS

Wiring Diagram Non-Reversing Three Phase Starter

Diagramas de Conexin - Arrancador Trifsico Irreversible
The non-reversing magnetic starter directly controls the current to the motor by actually (closing) the required set of contacts to cause motor rotation in one direction, and provides a remote means of conveyor control. Remote pushbutton stations, designed for magnetic starters, are used to control the starter coil. Starters may be controlled by single or multiple pushbutton stations. Magnetic starters also provide the added feature of overload protection for the motor.
El arrancador magntico irreversible controla directamente la corriente que entra al motor al cerrar el grupo de contactos que hacen con que el motor gire en una direccin. Es tambin utilizado como medio de control remoto del transportador. Estaciones remotas de botones, diseadas para arrancadores magnticos, son utilizadas para controlar las bobinas de arranque. Los arrancadores pueden ser controlados por estaciones de botones sencillas o mltiples. Como caracterstica adicional, los arrancadores magnticos tambin proporcionan proteccin contra sobre cargas del motor.

Three Phase Power, voltage as required for the motor

(POTENCIA TRIFSICA, VOLTAJE REQUERIDO POR EL MOTOR.)

Control Circuit Transformer

Contactor 1 L1 3 L2 5 L3 1 L1 3 L2 5 L3 13 NO 43 33
Aux
H1

FU1 FU2 A B C

To Pushbutton Station See Page 5 (A)

(B) (C) 2 T1 4 A2 T2 6 T3 14 A1 NO

Disconnect & Overload 44

H3

H2

H4

34
X2

FU3 1 AMP

X1

2 T1 4 T2 6 T3

(T1) To Motor See Page 13 (T2) (T3)

NOTE: All the assemblies listed include part # 033.4101 Enclosure and Contactor Assembly and # 033.1691 Aux Contact.
Transformer # 033.1910 208 Volt Assembly Part # EN-20B10 EN-20B16 EN-20B25 EN-20B40 EN-20B63 EN-20C10 033.1911 230 Volt Assembly Part # EN-23B10 EN-23B16 EN-23B25 EN-23B40 EN-23B63 EN-23C10 033.1912 460 Volt Assembly Part # EN-46B10 EN-46B16 EN-46B25 EN-46B40 EN-46B63 EN-46C10 033.1913 575 Volt Assembly Part # EN-57B10 EN-57B16 EN-57B25 EN-57B40 EN-57B63 EN-57C10 Control Circuit Transformer Overload # 033.4261 033.4281 033.4301 033.4321 033.4341 033.4361 Current Range 0.63 - 1.0 AMPS 1.0 - 1.6 AMPS 1.6 - 2.5 AMPS 2.5 - 4.0 AMPS 4.0 - 6.3 AMPS 6.3 - 10 AMPS Motor Voltage 208 230 460 575 Primary Fuses 1.5 AMP 1.5 AMP .75 AMP .5 AMP Jumper locations single voltage A&C B single voltage

(L1) (L2) (L3)

Transformer Notes: Single voltage transformer primary is marked H1 and H2. Wire shown connected at H1 on dual voltage primary is connected at H1 on single voltage primary. Wire shown connected on H4 on dual voltage primary is connected at H2 on single voltage primary.

~Input Power, Motor Voltage~ ~3 Phase~

ATTENTION:
Line input must be installed on the bottom side of the overload and disconnect to meet requirements for UL Compliance in this starter.

Wiring Diagram Reversing Single Phase Magnetic Starter

Diagramas de Conexin - Arrancador Magntico Reversible Monofsico
The reversing magnetic starter directly controls the current to the motor by actually closing the required set of contacts to cause motor rotation in the desired direction (Forward/Reverse), and provides a remote means of conveyor directional control. Remote push-button stations, designed for magnetic starters, are used to control the starter coils. Starters may be controlled by single or multiple push-button stations. Magnetic starters also provide the added feature of overload protection for the motor.
El arrancador magntico reversible controla directamente la corriente que entra al motor al cerrar el grupo de contactos que hacen con que el motor gire en la direccin deseada (Avance Retroceso). Es tambin utilizado como un medio de control remoto de la direccin del transportador. Estaciones remotas de botones, diseadas para arrancadores magnticos, son utilizadas para controlar las bobinas de arranque. Los arrancadores pueden ser controlados por estaciones de botones sencillas o mltiples. Como caracterstica adicional, los arrancadores magnticos tambin proporcionan proteccin contra sobre cargas del motor.

115 Volt, Single Phase Power

(POTENCIA MONOFSICA, 115 VOLTIOS)
Contactors

1 L1 3 L2 5 L3 3 Aux 1 L1 3 L2 5 L3 13 L4 R 2 T1 4 A2 T2 6 14 T3 A1 T4 1 L1 3 L2 5 L3 13 L4 F 2 T1 A2 4 T2 6 T3 A1 14 T4 Disconnect & Overload

22 21 21 22

3 Aux

4 2 T1 4 T2 6 T3 (L2) (L1) ~Input Power, 115 Volt AC~ ~Single Phase~

To Motor See Page 12

(T1 & T3) (T8) (T5) (T2 & T4)

NOTE: All the assemblies listed include part # 033.4161 Enclosure and Contactor Assembly and (2) Aux Contacts.
Assembly Part # ER-1SC10 ER-1SC16 ER-1SC20 Overload # 033.4361 033.4381 033.4401 Current Range 6.3 - 10 AMPS 10 - 16 AMPS 16 - 20 AMPS

Line input must be installed on the bottom side of the overload and disconnect to meet requirments for UL Compliance in this starter.

ATTENTION:

(A) (B) To Pushbutton Station (C) See Page 5 (D)

Wiring Diagram Reversing Single Phase Magnetic Starter

Diagramas de Conexin - Arrancador Magntico Reversible Monofsico
The reversing magnetic starter directly controls the current to the motor by actually closing the required set of contacts to cause motor rotation in the desired direction (Forward/Reverse), and provides a remote means of conveyor directional control. Remote push-button stations, designed for magnetic starters, are used to control the starter coils. Starters may be controlled by single or multiple push-button stations. Magnetic starters also provide the added feature of overload protection for the motor.
El arrancador magntico reversible controla directamente la corriente que entra al motor al cerrar el grupo de contactos que hacen con que el motor gire en la direccin deseada (Avance Retroceso). Es tambin utilizado como un medio de control remoto de la direccin del transportador. Estaciones remotas de botones, diseadas para arrancadores magnticos, son utilizadas para controlar las bobinas de arranque. Los arrancadores pueden ser controlados por estaciones de botones sencillas o mltiples. Como caracterstica adicional, los arrancadores magnticos tambin proporcionan proteccin contra sobre cargas del motor.

230 Volt, Single Phase Power

(POTENCIA MONOFSICA, 230 VOLTIOS)
Disconnect & Overload 1 L1 3 L2 5 L3 Contactors 1 L1 3 L2 5 L3 13 NO R A2 2 T1 4 T2 6 A1 T3 14 NO
22 21 21 22

Control Circuit Transformer

43

33
AUX

FU1 1.5 AMP

H1 H3

1.5 AMP FU2

H2 H4

1 L1 3 L2 5 L3 13 NO F A2 44 A1 34

2 T1 4 6 14 T2 T3 NO

X2

2 T1 4 T2 6 T3

FU3 1 AMP

X1

(L2) ~Input Power, 230 VAC~ ~Single Phase~ (L1) (C) (B) (A) (D) To Pushbutton Station See Page 5 (T1) (T4) To Motor Wire Nut (T2 - T3 & T8) Togther See Page 12
Assembly Part # Overload # 033.4341 033.4361 033.4381 Current Range 4.0 - 6.3 AMPS 6.3 - 10 AMPS 10 - 16 AMPS

(T5)

NOTE: All the assemblies include part # 033.4181 Enclosure and Contactor Assembly, with part # 033.1911 Control Circuit Transformer and # 033.1691 Aux Contact.

ER-2SB63 ER-2SC10 ER-2SC16

Line input must be installed on the bottom side of the overload and disconnect to meet requirments for UL Compliance in this starter.

ATTENTION:

Wiring Diagram Non-Reversing Single Phase Magnetic Starter

Diagramas de Conexin - Arrancador Magntico Irreversible Monofsico
The non-reversing magnetic starter directly controls the current to the motor by actually closing the required set of contacts to cause motor rotation in one direction, and provides a remote means of conveyor control. Remote pushbutton stations, designed for magnetic starters, are used to control the starter coil. Starters may be controlled by single or multiple push-button stations. Magnetic starters also provide the added feature of overload protection for the motor.
El arrancador magntico irreversible controla directamente la corriente que entra al motor al cerrar el grupo de contactos que hacen con que el motor gire en una direccin. Es tambin utilizado como un medio de control remoto del transportador. Estaciones remotas de botones, diseadas para arrancadores magnticos, son utilizadas para controlar las bobinas de arranque. Los arrancadores pueden ser controlados por estaciones de botones sencillas o mltiples. Como caracterstica adicional, los arrancadores magnticos tambin proporcionan proteccin contra sobre cargas del motor.

115 Volt, Single Phase Power

(POTENCIA MONOFSICA, 115 VOLTIOS)

1 L1 3 L2 5 L3 13 NO To Pushbutton Station See Page 5 (A) (B) (C) 2 T1 4 A2 T2 6 T3 14 A1 NO Contactor

1 L1 3 L2 5 L3 Disconnect & Overload

2 T1 4 T2 6 T3

(L1)

(L2)

To Motor See Page 12 (T1) (T2)

NOTE: All the assemblies listed include part # 033.4121 Enclosure and Contactor Assembly.
Assembly Part # EN-1SC10 EN-1SC16 EN-1SC20 Overload # 033.4361 033.4381 033.4401 Current Range 6.3 - 10 AMPS 10 - 16 AMPS 16 - 20 AMPS

~Input Power, 115 Volt AC~ ~Single Phase~

Line input must be installed on the bottom side of the overload and disconnect to meet requirments for UL Compliance in this starter.

ATTENTION:

10

Wiring Diagram Non-Reversing Single Phase Magnetic Starter

Diagramas de Conexin - Arrancador Magntico Irreversible Monofsico
The non-reversing magnetic starter directly controls the current to the motor by actually closing the required set of contacts to cause motor rotation in one direction, and provides a remote means of conveyor control. Remote pushbutton stations, designed for magnetic starters, are used to control the starter coil. Starters may be controlled by single or multiple push-button stations. Magnetic starters also provide the added feature of overload protection for the motor.
El arrancador magntico irreversible controla directamente la corriente que entra al motor al cerrar el grupo de contactos que hacen con que el motor gire en una direccin. Es tambin utilizado como un medio de control remoto del transportador. Es tambin utilizado como un medio de control remoto de la direccin del transportador. Estaciones remotas de botones, diseadas para arrancadores magnticos, son utilizadas para controlar las bobinas de arranque. Los arrancadores pueden ser controlados por estaciones de botones sencillas o mltiples. Como caracterstica adicional, los arrancadores magnticos tambin proporcionan proteccin contra sobre cargas del motor.

230 Volt, Single Phase Power

(POTENCIA MONOFSICA, 230 VOLTIOS)

Contactor 1 L1 3 L2 5 L3 13 NO

1 L1 3 L2 5 L3

43

33
AUX

FU1 1.5 AMP

H1 H3

To Pushbutton Station See Page 5 (A) (B) (C)

1.5 AMP FU2

H2 H4

Control Circuit Transformer

T1

4 A2

T2

T3

14 A1

NO 2 T1 4 T2 6 T3

34 44 Disconnect & Overload

X2

FU3 1 AMP

X1

To Motor See Page 12 (T1) (T2)

(L1)

(L2)

~Input Power, 230 Volt AC~ ~Single Phase~

NOTE:

Assembly Part # EN-2SB63

Overload # 033.4341 033.4361 033.4381

Current Range 4.0 - 6.3 AMPS 6.3 - 10 AMPS 10 - 16 AMPS

All the assemblies listed include part # 033.4121 Enclosure and Contactor Assembly, with EN-2SC10 part # 033.1911 Control Circuit Transformer and Aux Contact # 033.1691
EN-2SC16

Line input must be installed on the bottom side of the overload and disconnect to meet requirments for UL Compliance in this starter.

ATTENTION:

11

Motor Wiring Diagram Single Phase

Diagramas de Conexin del Motor Monofsico

Figure A

SINGLE PHASE, 115/230 VOLT

(MONOFSICO, 115/230 VOLTIOS)

(T1) (T2) (T3) (T4) (T8)

NOTES: 1. To reverse motor rotation interchange T5 and T8 leads 2. Wiring reference

(T5)

NOTAS: 1. Para invertir la rotacin del motor intercambie T5 y T8 2. Referencia de Cableado

Counter clockwise rotation Clockwise rotation Counter clockwise rotation Clockwise rotation

L1

L2

JOIN

T1

T4,T5

T2,T3 and T8

230 VOLT

T1

T4,T8

T2,T3 and T5

T1,T3,T8

T2,T4,T5

115 VOLT

T1,T3,T5

T2,T4,T8

12

Motor Wiring Diagram Three Phase

Diagramas de Conexin del Motor Trifsico
Figure B
EA-079

(T1)

Figure C

THREE PHASE, SINGLE VOLTAGE MOTORS (MOTORES TRIFSICOS DE VOLTAJE SENCILLO)

THREE PHASE, DUAL VOLTAGE MOTORS (T2) 200-208/400-416 VOLT OR 230/460 VOLT (T3) (MOTOR TRIFSICO DE DOBLE VOLTAJE 200-208/400-416 VOLTIOS O 230/460 VOLTIOS)
(T1) (T4) (T1) (T7) (T5) (T2) (T8) (T6) (T3) (T9)

EA-079

EA-080 & 081

(T2) (T3)

NOTES: 1. Y-CONNECTED 2. To reverse motor rotation interchange any two power leads
EA-080 & 081

(T4) (T1) (T7) (T5)

NOTAS: 1. CONEXIN EN Y 2. Para invertir la rotacin del motor, intercambie dos conductores elctricos cualquiera.

(T2) (T8) (T6) (T3) (T9)

EA-082

NOTES: 1. Y-CONNECTED, DUAL VOLTAGE MOTOR (T1) 2. To reverse motor rotation interchange (T2) any two power leads (T3) (T4) 3. Wiring reference (T8) 4. Motors with leads T10, T11, T12; these three leads are to be connected together.
(T5) NOTAS: T10 T9 1. Motor De Doble 3 2 Montaje, Conexin En Y 2. Para invertir la rotacin RED del motor, 4 1 intercambie dos conductores elctricos cualquiera. 3. Los motores con conductores T10, T11, T12: estos tres conductores se deben conectar juntos
(CONECTAR)

(T1) (T2) (T3) (T4) (T8)

EA-082

T10 3 4

(T5)
T9 2 1
RED

L1 L2 L3 230 VOLT OR T1,T7 T2,T8 T3,T9 200-208 VOLT 460 VOLT OR T1 T2 T3 400-416 VOLT

TIE TOGETHER T4,T5 and T6 (T4,T7) (T5,T8) (T6,T9)

13

VS1MD Microdrive l Reliance/Baldor (VS1MD Reliance/Baldor)

Mounting Hole Locations
B B A A1

Engineering Data
B A

A A1 B1 B1 B1

A1

B1 Output HP
0.5 1.0 2.0 3.0 5.0 7.5 10.0 0.5 1.0 2.0 3.0 5.0 7.5 10.0

Drive Dimensions
A
5.0 (128) 5.0 (128) 5.0 (128) 5.0 (128) 5.0 (128) 8.66 (220) 8.66 (220) 5.0 (128) 5.0 (128) 5.0 (128) 5.0 (128) 5.0 (128) 8.66 (220) 8.66 (220)

Catalog No.
VS1MD20P5 VS1MD21 VS1MD22 VS1MD23 VS1MD25 VS1MD27 VS1MD210 VS1MD40P5 VS1MD41 VS1MD42 VS1MD43 VS1MD45 VS1MD47 VS1MD410

A1
4.68 (119) 4.68 (119) 4.68 (119) 4.75 (120.5) 4.75 (120.5) 8.27 (210) 8.27 (210) 4.68 (119) 4.68 (119) 4.68 (119) 4.75 (120.5) 4.75 (120.5) 8.27 (210) 8.27 (210)

B
2.75 (70) 2.75 (70) 3.93 (100) 5.51 (140) 5.51 (140) 7.08 (180) 7.08 (180) 2.75 (70) 2.75 (70) 3.93 (100) 5.51 (140) 5.51 (140) 7.08 (180) 7.08 (180)

B1
2.38 (60.5) 2.38 (60.5) 3.56 (90.5) 2.56 (65) 2.56 (65) 6.69 (170) 6.69 (170) 2.38 (60.5) 2.38 (60.5) 3.56 (90.5) 2.56 (65) 2.56 (65) 6.69 (170) 6.69 (170)

Quick Start
Size A, B VS1MD20P5/21/40P5/41 (shown as an example) Connect Lower Row of wires first. (GND and Motor Wires for this example) Size A, B VS1MD20P5/21/40P5/41

Size C VS1MD23/25/43/45

Baldor Control V W GND V W U G Optional AC Motor

Size D VS1MD23/25/43/45

14

VS1MX Microdrive l Reliance/Baldor (VS1MX Reliance/Baldor)

NEMA 12 / IP55 Mounting Hole Locations
B B1

Engineering Data

START

ENT PROG

B1

STOP RESET

START

ENT PROG

STOP RESET

A A1 A1

I J
A2

NEMA 12 / IP55 Dimensions Frame in A B A mm in A1 A2 B B1 I J C (Depth) Weight Kg mm in mm in mm in mm in mm in mm in mm Lb

7.87 200 7.87 200 1.30 33 5.51 140 5.04 128 0.17 4.2 0.33 8.4 6.54 166 5.07 2.3 12.20 310 12.20 310 1.30 33 6.46 164 6.02 153 0.17 4.2 0.33 8.4 7.09 180 9.92 4.5
Control Terminal Torque Settings of 4.5 lb-in (0.5 Nm) Power Terminal Torque Settings of 9 lb-in (1 Nm)

VS1MX Ratings, Model Numbers and Frame Sizes

Drive Ratings HP Model Number
VS1MX10P5 VS1MX11 VS1MX11P5 VS1MX80P5 VS1MX81 VS1MX82 VS1MX82 VS1MX83

kW Model Number
------VS1MX8K0P4 VS1MX8K0P8 VS1MX8K1P5 VS1MX8K1P5 VS1MX8K2P2

Current (Amps) Hp
0.5 1 1.5 0.5 1 2 2 3

kW
------0.37 0.75 1.5 1.5 2.2

Input
6.7 12.5 16.8 6.7 12.5 19.3 19.3 28.8

Output
2.3 4.3 5.8 2.3 4.3 7 7 10.5

Frame
A A B A A A B B

Watts Loss

110-115V +/-10% 1-Phase Input, 230V 3-Phase Output

45 90 130 22 45 90 90 130

200-240V +/-10% 1-Phase Input, 230V 3-Phase Output

Quick Start
Power & Motor Terminal Locations
Size A, B, C Size A, B, C
(VS1MX10P5 shown as an example) (VS1MX22 shown as an example)

Size A L1/L L2/N L3

See Recommended Tightening Torques in Table 4-1.

Size B & C L1/L L2/N L3 +

15

HYTROL CONVEYOR COMPANY, INC. 2020 Hytrol Street Jonesboro, Arkansas 72401 Phone: (870) 935-3700
EFFECTIVE February 2009
Printed in the USA by Toof Printing