Gebruikershandleiding Onderdelenboek RE Engels C

A trademark of Meijer Special Equipment
Operating manual & book of parts

Ordering code: RE200701 Edition: 17-10-2006 (English)
POWER RANGE RE2/RE4 THIN RANGE RE2/RE4 SINGLE RANGE RE2 SLIM RANGE RE2 SLIDE RANGE REE2/REE4 www.telescopicforks.com
Table of contents
1. Comment..............................................................................................................2 2. Foreword ..............................................................................................................3 3. Introduction .........................................................................................................4 4. Identification ........................................................................................................5
4.1. 4.2. 4.3. 4.4. Type specifications ..................................................................................................................... 5 Explanation of type plate ............................................................................................................ 6 Explanation of indication type..................................................................................................... 7 Capacity...................................................................................................................................... 7
5. Safety....................................................................................................................9 6. Instructions for use ...........................................................................................10 7. Mounting instructions.......................................................................................11

7.1. 7.2. 7.2.1. 7.2.2. 7.3. Prescriptions............................................................................................................................. 11 Mounting instructions for telescopic forks with a separate flow divider ................................... 12 Recommended oil flow and hose diameter........................................................................... 13 Putting the telescopic forks into operation ............................................................................ 13 Protecting the telescopic forks ................................................................................................. 13
8. Inspection and maintenance ............................................................................14

8.1. 8.2. 8.3. 8.4. Maintenance schedule ............................................................................................................. 14 Trouble chart for telescopic forks with a separate flow divider ................................................ 17 Instructions for replacing hydraulic parts.................................................................................. 18 Ordering spare parts ................................................................................................................ 19
Appendices ..............................................................................................................20
MEIJER SPECIAL EQUIPMENT 2005
1.
Comment
Copyright 2005, Meijer Special Equipment. All rights reserved. Information provided in this manual, including but not limited to pictures and text, may not be reproduced or distributed without prior written consent of Meijer Special Equipment, if not stated otherwise. The information in this manual is provided without any form of guarantee. Meijer Special Equipment shall in no case be liable for injuries and damages resulting from the use of this manual. Note that the information in this manual can be modified at any time without prior notice. Note also that this manual can contain technical inaccuracies and misprints. Meijer Special Equipment does its best to prevent mistakes in this manual, but can not guarantee it. If you come across misprints or technical inaccuracies or if you have suggestions, please, let us know about it. KOOI Reachforks is a registered trademark of Meijer Special Equipment. Other trademarks or product names used in this manual, but that are not mentioned here, are trademarks of their respective holders.
2.
Foreword
Meijer Special Equipment is the world biggest manufacturer of hydraulic retractable lift truck forks, which are manufactured under the brand name KOOI Reachforks . The telescopic forks were introduced in 1980 by KOOI BV, manufacturer of the collapsible fork-lift truck, the so-called Kooi-AAP, but were manufactured by Meijer BV. From November 2000 Meijer Special Equipment (division of Meijer Holding) along with production is also responsible for the marketing and sales of the telescopic forks. With your new telescopic forks you have acquired a reliable product that meets the highest quality and consumer requirements. Before you start using the telescopic forks you should know how to use the telescopic forks correctly. This manual tells you everything that you must know about the telescopic forks. It allows you to optimally operate the telescopic forks. Moreover, our After Sales Department is always ready to render you technical support. KOOI Reachforks meet the following quality standards: 1. ISO 9001 2000 - Quality Management System 2. ISO 13284 - Fork arm extensions and telescopic fork arms 3. ISO 4406 - Hydraulic fluid power Fluids Method for coding level of contamination by solid particles 4. ISO 2328 - Fork-lift trucks forks on type fork arms and fork arm carriages 5. CE (98/37) EC - Machinery Directive 6. EN 729-2 - Quality requirements for welding. Fusion welding of metallic materials. Part 2 Comprehensive quality requirements A random selection of telescopic forks undergoes a dynamic endurance test according to ISO 2330.
3.
Introduction
The KOOI Reachforks are hydraulic retractable lift truck forks. They are designed in such a way that minimum maintenance is necessary, which allows to reach the most possible life span. To achieve this it is really important that the maintenance is performed according to the instructions of the manufacturer. The aim of this instruction manual is to acquaint you with the telescopic forks. We also advise you to study this instruction manual carefully before you start mounting the telescopic forks and as you operate them later on. The manufacturer reserves the right to modify specifications without prior publications. Because we are constantly striving to improve the product it may happen that the pictures in this manual do not coincide with the telescopic forks that you have acquired. That is why it is important to mention the type and serial number as you order spare parts or inquire for information. In the appendices there are figures and specification tables of all types of telescopic forks, so that you may state the corresponding article number when you order spare parts.
4.
Identification
In this chapter the information that is stated on the type plate is explained. This information contains technical specifications of the telescopic fork and is necessary when ordering spare parts. So, it is important to know what information is stated on the type plate and how this information can be used.
4.1.
Type specifications
The following data should be specified when ordering spare parts or making inquiries. The serial number and type are stated on the type plate of each telescopic fork (see Figure 4.1). These specifications are also engraved on the side of each inner fork.
Type, Serial Number, Production Year:
Type Plate Engraved data
Figure 4.1 Position of type plate and engraved specifications
Manufacturers name
Meijer Special Equipment Oudebildtdijk 894 9079 NG Sint Jacobiparochie The Netherlands 0031 518 492929 0031 518 492915 www.mse-forks.com info@mse-forks.com
Manufacturers address :
Tel. Fax. Websites E-mail
: : : :
4.2.
Explanation of type plate
The type plate is the plate that is located on the upper side of each telescopic fork. The type plate is mounted on the left as well as on the right fork. Both left and right must be seen from the positions of the fork-lift truck driver. The type plate contains important information about the technical specifications of the telescopic fork. Figure 4.2 shows an example of a type plate. The letters in the left plate can be found in Table 4.1 that represents the description and the measuring unit. The right plate is an example of how the type plate can be filled in.
Figure 4.2 Type plate of a telescopic fork
Letter A B C D E F G H I J
Description Indication of type Production year Serial number (L = left / R = right) Dead weight Centre of gravity Capacity retracted Capacity extended Load centre retracted Load centre extended Maximum operating pressure
Measuring unit
Kg Mm Kg Kg Mm Mm MPa (1 MPa = 10 bar)
Table 4.1 Description of the specifications on a type plate of a telescopic fork
4.3.
Explanation of indication type
Often A at Figure 4.1 contains the type of the telescopic fork. From the type code again various information can derived. Table 4.2 gives the description of the various sections of the type code. Here is an example: RE4-35-1350-1000 Section of indication type RE 4 35 1100 0750 Description Fork type (in this case telescopic fork with separate flow divider) Number of cylinders per set of telescopic forks Total capacity of a set of telescopic forks / LC 600mm Retracted fork length Stroke (length difference between retracted and extended fork) Measuring unit
x 100 kg mm mm
Table 4.2 Various sections of the type code and their description
4.4.
Capacity
The type plate, which is mounted at the upper side of the telescopic fork, shows among other things the maximum carrying capacity per telescopic fork. This data is also engraved on the side of the telescopic fork. With the following load diagram the capacity per telescopic fork or per couple of telescopic forks can be defined for each load distance. The correction factors are shown vertically and the load distances are shown horizontally counted in mm from the front side of the back of the fork. On the following page an example of the operation is given.
1,1 1 0,9
correction factor
0,8 0,7 0,6 0,5 0,4 0,3 0,2 0,1 0 600 800 1000 1200 1400 1600 1800 2000 2200
Load centre (mm)

Figure 4.3 Correction factors for the maximum capacity at a given load centre
We take as an example the filled in type plate from Figure 4.2 with the type RE4-35-1350-1000. The maximum capacity of both telescopic forks is 35 x 100 = 3500 kg at a load centre of 600 mm. That means that the maximum capacity of one telescopic fork is 3500 / 2 = 1750 kg at a load centre of 600 mm. If the telescopic forks are extended you must look at Figure 4.3 to calculate the new maximum capacity at the corresponding load centre. If the load centre lies e.g. at 1200 mm then Figure 4.3 shows here a correction factor of 0,5. So the maximum capacity of this telescopic fork at a load centre of 1200 mm is 1750 x 0.5 = 875 kg.
Warning:
Figure 4.3 applies only to the telescopic forks. The residual capacity of the fork-lift truck with the telescopic forks must be provided for by an authorised fork-lift truck dealer.
5.
Safety
Safety starts with the fork-lift truck driver. That is why we advise that the driver of the fork-lift truck possesses a recognized diploma of a fork-lift truck driver. Furthermore it is important to observe the following safety instructions: 1. Do not load the telescopic forks above the values defined by the manufacturer, concerning lifting capacity and load centre. 2. Pull the load in if it is possible. ATTENTION, telescopic forks of the type REE are extension forks, never pull them in with a load on. 3. Retract the telescopic forks during driving if there is no load on them. 4. Always drive with the telescopic forks in the lowest possible position. 5. Never drag the telescopic forks over the ground when driving. 6. Never allow riding on the telescopic forks or load. 7. Telescopic forks with defects may not be used until they are expertly repaired or replaced. 8. Before you start performing service work on the telescopic forks you must make sure that the forklift truck is switched off and that there is no more pressure in the hydraulic system (remove the ignition key). 9. The load should always be carried by the two telescopic forks as proportionally as possible. 10. Always keep the exterior of the outer forks free from grease and oil.
All abovementioned points must be read and understood by the fork-lift driver.
Warning:
! ! !
Never exceed the maximum carrying capacity of the fork-lift truck, irrespective of the carrying capacity of the telescopic forks.
Warning:
Never walk under the telescopic forks.
Warning:
Applicable only to telescopic forks with a high palletstop (type Y2 or Y3), that with a retracted fork is at a distance of 50mm or less from the back of the fork (from palletstop front to the front side of the back of the fork). When retracting avoid squeezing limbs or goods between the back of the fork and the palletstop. This may result in serious injury or damage of goods!
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6.
Instructions for use
Telescopic forks offer the possibility to load and unload a lorry from one side, to stack goods at warehouses double-deep, to pick up two pallets at a time, and they may be used as extension forks when operating with pallets of various dimensions. The telescopic forks are easy to mount and to demount. The telescopic forks must be tuned to the fork-lift truck for the purpose that they are intended for. The final capacity must be defined by an authorised fork-lift truck dealer. On the type plate of the fork-lift truck the capacity must be adapted to the new combination of fork-lift truck and telescopic forks. It is advisable that the fork-lift truck driver is professionally trained in the use of telescopic forks.
Attention!:
! ! !
The contact of the telescopic forks with the ground, during driving and during pick-up of a load, must be avoided as far as possible. This prevents wear at the bottom of the outer forks. To prevent this wear wear-resistant pads can be welded to the underside of the outer forks.
Attention!:
When moving in reverse take care that the telescopic forks do not drag over the ground. This can result in damage to outer fork as well as to piston rods.
Attention!:
Telescopic forks of the type REE are extension forks. This type of telescopic forks is not intended to be extended and retracted when loaded. Retract or extend the telescopic forks to the required length before picking up a load.
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7.
Mounting instructions
In this chapter first of all several prescriptions are listed that must be observed during service work on the telescopic forks, irrespective of the type. In 7.2 the telescopic forks with a separate flow divider are dealt with. 7.3 tells about what can be done to reduce wear at the bottom of the telescopic forks.
7.1.
Prescriptions
There are several prescriptions that must be observed during mounting operations, inspection or maintenance of the telescopic forks. During all service work on the telescopic forks, the forklift truck should be switched off and the ignition key must be removed. When performing maintenance the hydraulic system of the fork-lift truck must have no pressure. Position the telescopic forks on the convenient ergonomic height to prevent backaches. Wear safe working clothes, shoes and safety goggles. When disconnecting the telescopic forks from the fork carrier the connection couplings of the telescopic forks must be unplugged to protect the hydraulic system from dirt that might get inside. Nothing can be welded to the telescopic forks without written consent of the manufacturer. If something is welded to the telescopic forks without written consent the guaranty on the telescopic forks terminates.
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7.2.
Mounting instructions for telescopic forks with a separate flow divider
(RE2, RE4, REE2 and REE4) To achieve the most optimal operation of your telescopic forks after the mounting you should observe the following mounting instructions: 1. On the type plates of the telescopic forks there are an L and an R displayed. Mount these telescopic forks accordingly on the right and on the left sides viewed from the position of the forklift truck driver. 2. Slide the telescopic forks onto the fork carrier and make sure that the locking pin fits into one of the fork carrier notches. 3. The flow divider must be mounted on a safe and protected spot. 4. Connect the enclosed hydraulic hoses of the telescopic forks and the hoses of the fork-lift truck according to Figure 7.1 and pay attention to the letters that are engraved at the top of the fork as well as in the flow divider. 5. Make sure that the hydraulic connections are carefully tightened and secured. 6. The maximum allowable working pressure of the telescopic forks is 200 bars.
Figure 7.1 A depiction of how the hydraulic hoses for telescopic forks with a separate flow divider must be connected
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7.2.1. Recommended oil flow and hose diameter

Table 7.1 shows what the recommended hose diameter is at a certain oil flow for the telescopic forks with a separate flow divider. The recommended flow divider type is also shown. Type of telescopic fork RE2/REE2/RE4/REE4 Recommended oil flow (L/min) 8 25 Recommended hose diameter Flow divider type RE0100000
Table 7.1 Which hoses and flow divider to use for which oil flow
If the oil flow is more than 25 l/min, it will have little effect on the speed. It is also recommended to stay below this value, so that the pump does not constantly have to deliver the maximum pressure and so no oil pumps through the safety valve to the tank. This will also require less energy.
7.2.2. Putting the telescopic forks into operation

First you should make sure that there is no more air in the system. You can do this in the following way: Extend and retract the telescopic forks ten times. Bend the mast of the fork-lift truck several times forward and backward. Extend and retract the telescopic forks ten times. Then control if the hoses can go all over long enough and check if the system leaks no oil.
7.3.
Protecting the telescopic forks
To avoid that the telescopic forks come into contact with the ground we advise to place a plastic sleeve on the lift cylinder in such a way that the telescopic forks just do not contact the ground. The lifting chains of the fork-lift truck can be somewhat shortened, which will have the same effect. Always consult your dealer or manufacturer if you want to perform such a modification.
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8.
Inspection and maintenance
The telescopic forks operate with a closed self-lubricating hydraulic system. The telescopic forks are delivered with Rando HD 32 hydraulic oil. The servicing that must be performed to keep the telescopic forks in good condition is very limited. What is important is that the servicing is carried out in time and correctly. Check the telescopic forks each day for damage and oil leakage. If there is indeed damage or leakage this should be reported to the person in charge. During all service work on the telescopic forks the fork-lift truck should be switched off, the ignition key must be removed and there may be no more pressure in the system. Consult the maintenance schedule for further inspection. In some cases it may happen that the maintenance schedule must be adjusted, for example in extra polluted environment. Plugs should then be replaced more often, in particular the wiper ring. The telescopic forks must be tested again minimum once per year by a specialist according to the ISO 5057 norm. The results of the test should be kept in a test book. In case parts of the piston or the cylinder head must be replaced, this should be carried out by a skilled person or contact an officially authorised importer listed on the website (www.telescopicforks.com).
8.1.
Maintenance schedule
Table 8.1 shows which parts must be controlled, what actions must be taken and when this must be done. The numbers of the description correspond to the telescopic fork in Figure 8.1 (page 16). Description 1 Inner fork lubricating upper and underside with grease 2 Checking inner fork for leakage 3 Checking wear resistant strips for wear (for REE: also check wear pad bottom inner fork) 4 Checking the underside of outer forks for wear, especially at the back side 5 Checking for dirt in outer casing and eventual removal 6 Checking cylinder head for leakage 7 Checking inner fork according to ISO 5057
Table 8.1 Maintenance schedule
Daily
Weekly
6 months Yearly or 1000 hours or 2000 hours
X X X X X X X
14
Here comes a commentary on the maintenance schedule from Table 8.1: 1. As lubricating grease we recommend Novatex EP 2, this is a special type of calcium grease for lubrication of heavy loaded sliding parts that protects against wear and corrosion. 2. In case of leakage in the curve of the inner fork immediately demount the telescopic forks from the fork-lift truck and take contact with your dealer. In case of leakage of couplings tighten or replace them. 3. When the wear resistant strips are thinner than 1,5 mm, they should be replaced or filled up with filling plates. For REE: When the hardened wear pad at the bottom of the telescopic fork is so worn-out that it is level with the bottom of the outer fork, it should be replaced. This is to prevent excess wear of outer and inner forks. The remainder of the old wear pad must be removed and the new wear pad must be welded under the telescopic fork according to the welding figure in Appendix 13. ATTENTION: Take out interior work (piston, piston rod and cylinder head) from telescopic fork BEFORE welding. 4. When the hardened wear pad in the heel of the outer fork is level with the underside of the outer fork or is even thinner than the original thickness of the outer fork then the outer fork should be replaced. 5. Eventual dirt in the front part of the outer casing can affect the stroke length of the telescopic forks. Depending on the application it may need to be controlled either more or less often. 6. The wiper ring can be easily controlled if the outer casing is taken off (for instructions on removing the outer fork, see par. 8.4). 7. The international standard ISO 5057 must be applied for checking your telescopic lift truck forks, except for paragraph 5.6.1 because the inner fork may not be subject to wear.
15
For more information about Novatex EP 2 and Rando HD 32 visit www.texaco.com.
Required tools: Socket drive Cilinderhead spanner 30/35* Cilinderhead spanner 25**
3
/16 Hexagonal / Allen key
22mm Open ended spanner Hamer + 10 punch */**Are only available at Meijer Special Equipment *ordering number: RE0058011 **ordeling number RE0058012
Figure 8.1 Maintenance schedule
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8.2.
Trouble chart for telescopic forks with a separate flow divider

Possible cause Hydraulic hoses connected wrong Dirt between inner and outer forks Piston leakage Length of 4 hoses is not equal Flow divider damaged Leakage in the control valve Couplings leak Cylinder head plug damaged Fork is cracked Possible solution Connect hoses according to the scheme (fig. 7.2) Empty outer fork Replace piston plug Mount equal hoses Replace flow divider Consult your fork-lift truck dealer Tighten again or replace Replace cylinder head plug Take the fork immediately from the fork carrier and contact your fork-lift truck dealer Consult your fork-lift truck dealer Consult your fork-lift truck dealer Replace spiral clamping bush
(RE2, RE4, REE2 and REE4) Symptom Forks do not move evenly
Forks move without control Oil leaks from the forks
Forks move irregularly One outer fork first stands still during retraction and then suddenly retracts One of the outer forks does not retract One fork tip hangs lower than the other
Control valve/pump worn-out Not enough oil flow Spiral clamping bush broken
Spiral clamping bush broken
Replace spiral clamping bush
One of the forks is plastically Consult your fork-lift truck dealer distorted by overloading Wear resistant strip of one fork is Replace wear resistant strips worn-out more than that of the other fork Wear resistant strips worn-out Casing worn-out Replace wear resistant strips Replace casing
Too much clearance space between inner and outer fork
Table 8.2 Trouble chart for telescopic forks with a separate flow divider
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8.3.
Instructions for replacing hydraulic parts
1. Set the telescopic forks on the hip level, bend the mast forward and remove the ignition key from the contact. 2. Take the outer fork off by removing the spiral clamping bushes (be careful not to damage the piston rods). 3. Unscrew the hose couplings a little off the hose above on the rug of the telescopic fork so that the piston rods do not pull vacuum when demounting the telescopic forks. 4. Unscrew the locking screw situated between the cylinder heads. 5. Place a reservoir under the telescopic forks. Use the cylinder head key to unscrew the cylinder heads. Take care that the right cylinder head (as viewed from the position of the diver) is unscrewed first, along with the plastic bung under the locking screw. 6. Carefully pull out the piston rods. 7. The piston can now be unscrewed. To avoid damage to the piston rod it must be clipped onto the mounting clip. The cylinder head can now be unscrewed from the piston rod. 8. Replace the parts. 9. Remove Loctite from the screw thread of the piston rod. 10. Clean piston rod and screw thread with Loctite 7063. 11. The cylinder head can now be put on the piston rod again. 12. When mounting the piston on the piston rod it must be locked with Loctite 270. 13. Keep the piston rod (along with piston and cylinder head) straight before the cylinder and tap it carefully directly to the inside. 14. Smear the screw thread of the cylinder head with Copaslip. 15. Tighten again the cylinder head carefully with a cylinder head key. 16. As all piston rods sit again in their place, the locking screw must be screwed up again above the plastic bung. 17. Now the hose couplings of hose must be screwed up. 18. Take care that the piston rods should be unscrewed for about 150 mm. 19. The outer forks can be now mounted again. Take care that the clamps of the piston rods are located exactly under the holes in the outer fork. Insert a screwdriver or a bolt in one hole and hit the new spiral clamping bushes in the other gat with a hard hammer. The screwdriver or the bolt can be taken from the hole and now the spiral clamping bushes can be knocked in here. 20. Start the fork-lift truck and extend and retract the telescopic forks several times.
18
Object All pistons on piston rod Table 8.3 Table Turning moment
Turning moment (Nm) 100
For more information about the various Loctite products visit www.loctite.com. For more information about Copaslip visit www.kroon-oil.com.
8.4.
Ordering spare parts
With the types RE4-25, RE4-35 and RE4-45 of the Power Range and with a stroke (see Paragraph 4.3.) of more than 1200 mm a rod thickness of 20 mm is operated with, this should be taken into consideration when ordering pistons, cylinder heads and plugs. Besides, deviations in bore diameter are engraved on the side of the telescopic forks. In case a separate piston, cylinder head or only a plug, wiper ring or guide ring must be ordered, it is recommended to order them mounted and all together to avoid problems at mounting. For ordering the piston rods instead of XXXX in the article number the length of the piston rod must be filled in. The length of the piston rod is equal to stroke of the telescopic forks plus 100 mm. For ordering stop elements for upper blocks (stop pin, catch, spiral clamping bush in aid of catch and compression spring) or hydraulic screw couplings the serial number of the telescopic fork must be mentioned. For ordering wear pad for the REE2/REE4 forks instead of the YYYY in the article number the length of the telescopic forks minus 196mm must be filled in. Besides, for ordering wear pads and outer casings for the REE/REE4 forks it is recommended to mention the serial number of the forks. It should be taken into consideration that the RE2/REE2-forks contain 1 cylinder per telescopic fork and the RE4/REE4-forks contain 2 cylinders per telescopic fork.
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Appendices
Appendix 1 Appendix 2 Appendix 3 Appendix 4 Appendix 5 Appendix 6 Appendix 7 Appendix 8 Appendix 9 Appendix 10 Appendix 11 Appendix 12 Appendix 13 Appendix 14 Appendix 15 Appendix 16 Appendix 17 Spare parts figure RE4 Power Range ......................................................................... 21 Specification page article numbers RE4 Power Range............................................... 22 Spare parts figure RE4 Thin Range............................................................................. 23 Specification page article numbers RE4 Thin Range .................................................. 24 Spare parts figure RE2 Single Range.......................................................................... 25 Specification page article numbers RE2 Single Range ............................................... 26 Spare parts figure RE2 Slim Range............................................................................. 27 Specification page article numbers RE2 Slim Range .................................................. 28 Spare parts figure REE4 Slide Range ......................................................................... 29 Specification page article numbers REE4 Slide Range............................................... 30 Spare parts figure REE2 Slide Range ......................................................................... 31 Specification page article numbers REE2 Slide Range............................................... 32 Welding figure REE wear pad...................................................................................... 33 Spare parts figure flow divider ..................................................................................... 34 Spare parts figure load protection rack........................................................................ 35 Specification page article numbers flow divider and load protection rack .................. 36 Type plate ATEX type testing ...................................................................................... 37
20
Appendix 1 Spare parts figure RE4 Power Range

POWER RANGE RE4-25, RE4-35, RE4-45 RE4-58, RE4-77, RE4-105
1 7 5 / 14 / 15 5 / 14 / 15
Serial number in inner fork
4 / 12 / 13 4 / 12 / 13 2/3 11 / 20
6 / 16
RE4-25/35/45 RE4-58/77/105
bore 25 bore 30
8 17
9 18
42 44
10 19
41 45
Remark: XXXX = length in mm = stroke + 100mm [11 / 20]

XXXX
21
Appendix 2 Specification page article numbers RE4 Power Range

RE4-105 6 4 2 4 4 4 4 * * * * 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 * 4 4 4 4 * 4 4 4 4 RE4-25 RE4-35 RE4-45 6 RE4-58 6 4 2 4 RE4-77 6 4 2 4
Pos. number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 41 42 44 45
Article description Plug 1/8 BSPT Wear strip PA6 Wear strip AMPCO 18 Spiral clamping bush 12x55mm Spiral clamping bush 6x55mm Cylinder head spanner 25 Plastic plug Piston + seals 25/16 Piston seal 25 Cylinder head + seals 25/16 Piston rod 16 Spiral clamping bush 12x65mm Spiral clamping bush 12x75mm Spiral clamping bush 6x65mm Spiral clamping bush 6x75mm Cylinder head spanner 30/35/40 Piston + seals 30/20 Piston seal 30 Cylinder head + seals 30/20 Piston rod 20 Wiper ring 16 O-ring 25 O-ring 30 Wiper ring 20
Article number RE0016000 RE0020000 RE0020001 RE0033000 RE0034000 RE0058012 RE0058010 RE2008000 RE0015000 RE2009000 RE2010000XXXX RE0033001 RE0033002 RE0034001 RE0034002 RE0058011 RE2008001 RE0015001 RE2009001 RE2010001XXXX RE0014000 RE0012000 RE0012001 RE0014001
6 4
4 4 4 1 2 4 4 4 4 4 4 1 2 4 4 4 4
4 4 4 1 2 4 4 4 4
22
Appendix 3 Spare parts figure RE4 Thin Range

Thin range RE4-16, RE4-32
1 7 5
4 4 2/3 11
RE4-25/35/45
bore 25
42
10
41
Remark: XXXX = length in mm = stroke + 100mm [11 ]

XXXX
23
Appendix 4 Specification page article numbers RE4 Thin Range

RE4-16 6 4 4 4 4 1 2 4 4 4 4 4 4 4 4 1 2 4 4 4 4 4 4 RE4-32 6
Pos. number 1 2 3 4 5 6 7 8 9 10 11 41 42
Article description Plug 1/8 BSPT Wear strip PA6 Wear strip AMPCO 18 Spiral clamping bush 12x55mm Spiral clamping bush 6x55mm Cylinder head spanner 25 Plastic plug Piston + seals 25/16 Piston seal 25 Cylinder head + seals 25/16 Piston rod 16 Wiper ring 16 O-ring 25
Article number RE0016000 RE0020000 RE0020001 RE0033000 RE0034000 RE0058012 RE0058010 RE2008000 RE0015000 RE2009000 RE2010000xxxx RE0014000 RE0012000
24
Appendix 5 Spare parts figure RE2 Single Range

SINGLE RANGE RE2-25, RE2-35, RE2-45
1 7 5
2/3 20
16
RE2-25/35/45
bore 30
17
18
44
19
45
Remark: XXXX = length in mm = stroke + 100mm [20]

XXXX
25
Appendix 6 Specification page article numbers RE2 Single Range

RE2-25 6 4 4 2 2 2 1 2 2 2 2 2 2 2 2 2 1 2 2 2 2 2 2 4 2 2 2 1 2 2 2 2 2 2 RE2-35 6 RE2-45 6
Pos. number 1 2 3 4 5 7 16 17 18 19 20 44 45
Article description Plug 1/8 BSPT Wear strip PA6 Wear strip AMPCO 18 Spiral clamping bush 12x55mm Spiral clamping bush 6x55mm Plastic plug Cylinder head spanner 30/35/40 Piston + seals 30/20 Piston seal 30 Cylinder head + seals 30/20 Piston rod 20 O-ring 30 Wiper ring 20
Article number RE0016000 RE0020000 RE0020001 RE0033000 RE0034000 RE0058010 RE0058011 RE2008001 RE0015001 RE2009001 RE2010001xxxx RE0012001 RE0014001
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Appendix 7 Spare parts figure RE2 Slim Range

SLIM RANGE RE2-27, RE2-37
1 7 37 / 38
39
35 / 36
20
16
RE2-27/2-37
bore 30
17
18
44
19
45

XXXX
27
Appendix 8 Specification page article numbers RE2 Slim Range

RE2-27 RE2-37 6 6 2 2 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
Pos. number 1 7 16 17 18 19 20 35 36 37 38 39 44
Article description Plug 1/8 BSPT Plastic plug Cylinder head spanner 30/35/40 Piston + seals 30/20 Piston seal 30 Cylinder head + seals 30/20 Piston rod 20 Spiral clamping bush 12x70mm Spiral clamping bush 12x60mm Spiral clamping bush 6x70mm Spiral clamping bush 6x60mm Wear strip AMPCO 18 O-ring 30
Article number RE0016000 RE0058010 RE0058011 RE2008001 RE0015001 RE2009001 RE2010001XXXX RE0033009 RE0033010 RE0034012 RE0034013 RE0020002 RE0012001
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Appendix 9 Spare parts figure REE4 Slide Range

SLIDE RANGE: REE4-25, REE4-35,REE4-45,REE4-58
1 7 5 / 14 5 / 14
4 / 12 21 2/3 11 / 20 4 / 12
6/16
REE4-25/35/45 REE4-58
bore 25 bore 30
8 17
9 18
42 44
10 19
41 45
Remark: XXXX = length in mm = stroke + 100mm [11 / 20]

XXXX
YYYY = forklength - 196mm [21]
29
Appendix 10 Specification page article numbers REE4 Slide Range

REE4-25 REE4-35 6 REE4-45 6 4 4 4 1 2 4 4 4 4 4 4 1 4 4 4 4 1 4 4 1 4 4 1 4 4 4 4 1 2 REE4-58 6 4
Pos. number 1 2 3 4 5 6 7 8 9 10 11 12 14 16 17 18 19 20 21 41 42 44 45
Article description Plug 1/8 BSPT Wear strip PA6 Wear strip AMPCO 18 Spiral clamping bush 12x55mm Spiral clamping bush 6x55mm Cylinder head spanner 25 Plastic plug Piston + seals 25/16 Piston seal 25 Cylinder head + seals 25/16 Piston rod 16 Spiral clamping bush 12x65mm Spiral clamping bush 6x65mm Cylinder head spanner 30/35/40 Piston + seals 30/20 Piston seal 30 Cylinder head + seals 30/20 Piston rod 20 Wear plate uderside fork Wiper ring 16 O-ring 25 O-ring 30 Wiper ring 20
Article number RE0016000 RE0020000 RE0020001 RE0033000 RE0034000 RE0058012 RE0058010 RE2008000 RE0015000 RE2009000 RE2010000XXXX RE0033001 RE0034001 RE0058011 RE2008001 RE0015001 RE2009001 RE2010001XXXX RE0052013YYYY RE0014000 RE0012000 RE0012001 RE0014001
6 4
4 4 4 1 2 4 4 4 4 4 4 1 2 4 4 4 4
30
Appendix 11 Spare parts figure REE2 Slide Range

SLIDE RANGE REE2-20, REE2-30 RECHTS 30 / LINKS 30
1 7 5 / 14
4 / 12 23 2/3 20
16
REE2-25/35/45
bore 30
17
18
44
19
45

XXXX
YYYY = vorklengte - 196mm [23]
31
Appendix 12 Specification page article numbers REE2 Slide Range

REE2-20 6 4 4 2 2 2 2 2 2 1 2 2 2 2 1 2 2 1 2 2 2 2 1 2 2 REE2-30 6
Pos. number 1 2 3 4 5 7 12 14 16 17 18 19 20 23 44 45
Article description Plug 1/8 BSPT Wear strip PA6 Wear strip AMPCO 18 Spiral clamping bush 12x55mm Spiral clamping bush 6x55mm Plastic plug Spiral clamping bush 12x65mm Spiral clamping bush 6x65mm Cylinder head spanner 30/35/40 Piston + seals 30/20 Piston seal 30 Cylinder head + seals 30/20 Piston rod 20 Wear plate underside fork O-ring 30 Wiper ring 20
Article number RE0016000 RE0020000 RE0020001 RE0033000 RE0034000 RE0058010 RE0033001 RE0034001 RE0058011 RE2008001 RE0015001 RE2009001 RE2010001XXXX RE0052010YYYY RE0012001 RE0014001
32
Appendix 13 Welding figure REE wear pad

SLIDE RANGE Wear plate weld drawing
Welding procedure 4 (internal number): (According to ISO-3834) Proces: GMAW (1135) Weld type : fillet weld a4 Cleaning method: brushing Layers: 1 Addition wire diameter: 1 mm Current: 230 A Voltage: 28 V DC Addition wire type: PENGG NiMoCr Protection gas: 80% Ar / 20% CO2 Protection gas flow: 15-16 L/min
33
Appendix 14 Spare parts figure flow divider
FLOW DIVIDER RE2, REE2, RE4, REE4
26
29
28
27
Directions for choosing a flow divider Type Reachfork RE2, REE2, RE4, REE4 Capacity All 8 - 25 L/MIN.
34
Appendix 15 Spare parts figure load protection rack
LOAD BACK REST
W1
33
32 31
W2
Dimensions Load Back Rest W1 725 750 750 W2 1000 1000 750 H 1200 1200 1200
(other dimensions on request)
35
Appendix 16 Specification page article numbers flow divider and load protection rack
Flow divider Andere RE4/REE4 en RE2/REE2 4 4 2 2 1 8 8 2 2 2 2 8 8 RE4/REE458/77/105 Pos. nummer 25 26 27 28 29 30 31 32 34 33 Article description Hose RE 1/4" 8L Male stud coupling M12x1,5mm 8L Male stud coupling M16x1,5mm 12L Flange bolt M16x1,5mm WD Flow divider 8-25 liter/minuut Lastbeschermrek Bolt M12x25mm Spring ring M12 Lower mounting block load back rest 170 Upper mounting block load back rest Lower mounting block load back rest 140 Article number RE00580110750 RE0017004 RE0017005 RE0017006 RE0100000 01210 M12x25 37020 M12 RE00020370170 RE00030370140 RE00020370140 4 4 2 2
36
Appendix 17 Type plate ATEX type testing
37
38

Gebruikershandleiding Onderdelenboek RE Engels C

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Gebruikershandleiding Onderdelenboek RE Engels C

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A trademark of Meijer Special Equipment

Operating manual & book of parts

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8. Inspection and maintenance ............................................................................14

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Type, Serial Number, Production Year:

Type Plate Engraved data

Figure 4.1 Position of type plate and engraved specifications

Tel. Fax. Websites E-mail

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Explanation of type plate

Figure 4.2 Type plate of a telescopic fork

Kg Mm Kg Kg Mm Mm MPa (1 MPa = 10 bar)

Table 4.1 Description of the specifications on a type plate of a telescopic fork

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Explanation of indication type

Load centre (mm)

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Instructions for use

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Mounting instructions for telescopic forks with a separate flow divider

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7.2.1. Recommended oil flow and hose diameter

7.2.2. Putting the telescopic forks into operation

Protecting the telescopic forks

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Inspection and maintenance

6 months Yearly or 1000 hours or 2000 hours

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For more information about Novatex EP 2 and Rando HD 32 visit www.texaco.com.

/16 Hexagonal / Allen key

Figure 8.1 Maintenance schedule

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Trouble chart for telescopic forks with a separate flow divider

Forks move without control Oil leaks from the forks

Spiral clamping bush broken

Replace spiral clamping bush

Too much clearance space between inner and outer fork

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Instructions for replacing hydraulic parts