IGS Ballast Tanks Guide - E-May12

Guide for Inert Gas System for Ballast Tanks
GUIDE FOR
INERT GAS SYSTEM FOR BALLAST TANKS
JUNE 2004 (Updated May 2012 see next page)
American Bureau of Shipping Incorporated by Act of Legislature of the State of New York 1862
Copyright 2004 American Bureau of Shipping ABS Plaza 16855 Northchase Drive Houston, TX 77060 USA
Updates
May 2012 consolidation includes: June 2004 version plus Corrigenda/Editorials
Foreword
Foreword
The main purpose of this Guide is to provide vessel Owners with design criteria for inerting ballast tanks on double hull tankers. The ballast tanks are to be inerted for the following reasons:
To minimize risk of explosion in ballast tanks To minimize corrosion
ABS welcomes comments and suggestions for improvement of this Guide. Comments or suggestions can be sent electronically to rdd@eagle.org.
ABS GUIDE FOR INERT GAS SYSTEM FOR BALLAST TANKS . 2004
iii
Table of Contents
GUIDE FOR
INERT GAS SYSTEM FOR BALLAST TANKS

CONTENTS
SECTION 1 General Conditions ................................................................................ 1 1 Application........................................................................................... 1 3 Objective ............................................................................................. 1 5 Definitions ........................................................................................... 1 7 Plans and Data to be Submitted ......................................................... 2 9 Class Notation ..................................................................................... 2 System Design ........................................................................................ 3 1 Inert Gas System ................................................................................ 3
1.1 1.3 1.5 1.7 1.9 1.11 1.13 1.15 1.17 1.19 1.21 1.23 1.25 1.27 1.29 1.31 1.33 1.35 1.37 1.39 1.41 1.43 General ............................................................................................ 3 Dedicated Inert Gas System for Ballast Tanks ................................ 3 Common Inert Gas Systems for Ballast Tanks and Cargo Tanks ............................................................................................... 3 Basic Requirements......................................................................... 3 Inert Gas Quality .............................................................................. 4 Source of Inert Gas.......................................................................... 4 Flue Gas Isolating Valves ................................................................ 4 Flue Gas Scrubber........................................................................... 4 Blowers ............................................................................................ 5 Flue Gas Leakage ........................................................................... 5 Gas Regulating Valve ...................................................................... 5 Non-return Devices .......................................................................... 6 Branching of Inert Gas Main ............................................................ 7 Venting for Large Gas Volumes ....................................................... 7 Inerting, Purging or Gas-freeing of Empty Tanks ............................. 7 Pressure/Vacuum-breaking Devices................................................ 8 Instrumentation at Gas Blower Outlets ............................................ 8 Monitoring of Inert Gas .................................................................... 8 Portable Detectors ........................................................................... 8 Calibration of Instruments ................................................................ 8 Alarms and Shutdowns .................................................................... 9 Nitrogen Generator Inert Gas Systems.......................................... 10 General Principles ......................................................................... 12 Venting Capacity............................................................................ 12 Vent Piping .................................................................................... 12 Self-draining of Vent Piping ........................................................... 12 ABS GUIDE FOR INERT GAS SYSTEM FOR BALLAST TANKS . 2004
SECTION 2
Ballast Tanks Venting ....................................................................... 12

3.1 3.3 3.5 3.7
iv
3.9 3.11 3.13 3.15
Protection for Tank Overpressurization and Vacuum .................... 13 Position of Pressure/Vacuum Valves ............................................ 13 Pressure/Vacuum Valve Bypass ................................................... 13 Vent Outlets for Large Flow Volumes ............................................ 13 Portable Gas Measuring Detectors ............................................... 14 Fixed Gas Sampling System ......................................................... 14 Piping of Gas Sampling Lines ....................................................... 14 Gas Sampling System Installation ................................................. 14 Tank Overfill Protection ................................................................. 15
Ballast Tank Gas Detection System ................................................. 14

5.1 5.3 5.5 5.7
7 9 11
Ballast Tank Level Gauging .............................................................. 15

7.1
Ballast Pump Operation .................................................................... 15 Operating Manuals............................................................................ 15
SECTION 3
Survey Requirements .......................................................................... 16 1 New Construction.............................................................................. 16 3 Annual Survey ................................................................................... 16

3.1 Inert Gas Systems ......................................................................... 16 General.......................................................................................... 18 Separate Inert Gas Generator System .......................................... 19 Gas Stored in Bottles System........................................................ 19
Special Periodical Survey ................................................................. 18

5.1 5.3 5.5
APPENDIX 1 Examples of Inerting/Gas Freeing Analysis of Ballast Tank ............ 20 1 Introduction ....................................................................................... 20 3 Description of the Ballast Tank ......................................................... 20
3.1 3.3 3.5 3.7 3.9 3.11 Dimensions.................................................................................... 20 Transverse Bulkheads and Frames ............................................... 21 Stringers ........................................................................................ 21 Girders........................................................................................... 21 Discharge Pipe and Gas Outlet ..................................................... 22 Simulation Model ........................................................................... 22 Inerting .......................................................................................... 22 Gas-freeing.................................................................................... 25
Results .............................................................................................. 22
5.1 5.3
Conclusions ...................................................................................... 29 Composition of Gases ............................................................. 22 Ballast Tank with Discharge Pipe ........................................... 21
TABLE 1 FIGURE 1
FIGURE 2(a) Inerting at 0.5 hr (1800 seconds), 0.33 Atmosphere Changes ................................................................................. 23 FIGURE 2(b) Inerting at 1.0 hr (3600 seconds), 0.67 Atmosphere Changes .................................................................................. 23 FIGURE 2(c) Inerting at 1.5 hr (5400 seconds), 1.0 Atmosphere Change.................................................................................... 24
FIGURE 2(d) Inerting at 2.25 hr (8100 seconds), 1.5 Atmosphere Changes .................................................................................. 24 FIGURE 2(e) Inerting at 3.0 hr (10800 seconds), 2.0 Atmosphere Changes .................................................................................. 25 FIGURE 3(a) Gas-freeing at 0.5 hr (1800 seconds), 0.33 Atmosphere Changes .................................................................................. 26 FIGURE 3(b) Gas-freeing at 1.0 hr (3600 seconds), 0.67 Atmosphere Changes .................................................................................. 26 FIGURE 3(c) Gas-freeing at 1.5 hr (5400 seconds), 1.0 Atmosphere Change .................................................................................... 27 FIGURE 3(d) Gas-freeing at 2.25 hr (8100 seconds), 1.5 Atmosphere Changes .................................................................................. 27 FIGURE 3(e) Gas-freeing at 3.0 hr (10800 seconds), 2.0 Atmosphere Changes .................................................................................. 28 FIGURE 4 Averaged Oxygen Concentrations .......................................... 28
APPENDIX 2 Pump Certification (4-6-1/7.3 of the ABS Rules for Building and Classing Steel Vessels) ....................................................................... 30
vi
Section 1: General Considerations
SECTION
General Conditions
Application
The requirements in this Guide apply to vessels equipped with inert gas systems designed to continuously inert the ballast tanks. Application of the requirements of this Guide is optional. When a vessel is designed, built and surveyed in accordance with this Guide, and when found satisfactory, a classification notation, as specified in Subsection 1/9, will be granted.
Objective
The objective of this Guide is to provide requirements which will: i) ii) Prevent the risk of explosion in ballast tanks caused by the ignition of hydrocarbon gas leaking in from adjacent cargo tanks Reduce corrosion in ballast tanks
This is achieved by means of replacing the atmospheric content of the tanks with a gas such as nitrogen, or a mixture of gases such as flue gas, containing reduced levels of oxygen.
Definitions
The following definitions are applied to the terms used in this Guide: Inert Gas: Inert gas is a gas such as nitrogen or a mixture of gases such as flue gas, containing a reduced level of oxygen, which will decrease corrosion rate and is insufficient to support the combustion of hydrocarbons. Inert Condition: An inert condition exists when the oxygen content throughout the atmosphere of a tank has been reduced to 5% or less by volume by addition of inert gas. Inert Gas Generating Plant: An inert gas generating plant pertains to all equipment specially fitted to supply, cool, clean, pressurize, monitor and control delivery of inert gas to cargo and ballast tank systems. Inert Gas Distribution System: The inert gas distribution system pertains to all piping, valves and associated fittings to distribute inert gas from the inert gas generating plant to cargo and ballast tanks, to vent gases to atmosphere and to protect against excessive pressure or vacuum. Inert Gas System: The inert gas system is the inert gas generating plant and inert gas distribution system together with means for preventing backflow of gases to the machinery spaces, fixed and portable measuring instruments and control devices. Inerting: Inerting refers to the process of the introduction of inert gas into a tank with the object of attaining the inert condition. Gas-freeing: Gas-freeing is the introduction of fresh air into a tank with the object of removing toxic, flammable and inert gases and increasing the oxygen content to 21% by volume. Off Specification Inert Gas: Inert gas which quality exceeds the limits specified in 2/1.9 of this Guide. Purging: Purging is the introduction of inert gas into a tank already in the inert condition with the object of: (1) further reducing the existing oxygen content; and/or (2) reducing the existing hydrocarbon gas content to a level below which combustion cannot be supported if air is subsequently introduced into the tank. Topping Up: Topping up is the introduction of inert gas into a tank which is already in the inert condition with the object of raising the tank pressure to prevent any ingress of air.
Section
Class Notation
Plans and Data to be Submitted

The following plans and data specific to ballast tank inerting and venting systems are to be submitted: i) ii) iii) iv) v) vi) vii) Booklet showing standard construction details for piping systems, as applicable. See 4-6-1/9.5 of the ABS Rules for Building and Classing Steel Vessels (Steel Vessel Rules). Arrangement showing the location of ballast tanks. Ballast tank venting and gas freeing systems, including details of the pressure/vacuum valves. Calculations showing that the ballast tanks will not be subjected to a pressure or vacuum in excess of the P/V valve setting. Inert gas system servicing the ballast tanks, including inert gas generating plant, all control and monitoring devices and inert gas distribution piping. Inert gas system operating manual. Results of analysis for Inerting, Purging and Gas-Freeing effectiveness. See 2/1.29.
Class Notation
Where requested by the Owner, an inert gas installation, supplying inert gas to ballast tanks, which is found to comply with the requirements specified in this Guide and which has been constructed and installed under survey by the Surveyor, will be assigned and distinguished in the Record with the class notation IGS Ballast.
Section 2: System Design
SECTION
System Design
1
1.1
Inert Gas System

General The inert gas system is to be so designed and operated as to render and maintain the atmosphere of the ballast tanks as specified in 2/1.9 at all times, except when such tanks are required to be gas free. Dedicated Inert Gas System for Ballast Tanks For vessels equipped with a dedicated inert gas system for ballast tanks only, the following is also required, as applicable, in addition to the requirements of 2/1.7 through 2/1.43:
1.3.1 Inert Gas System Capacity The inert gas system is to be capable of delivering the inert gas at a rate of at least 125% of the maximum discharge rate of the ballast tanks.
1.3
1.5
Common Inert Gas Systems for Ballast Tanks and Cargo Tanks For vessels equipped with an inert gas system that services both ballast tanks and cargo tanks, the following are also required, as applicable, in addition to the requirements of 2/1.7 through 2/1.43:
1.5.1 Inert Gas Main Connection Connection of the inert gas main for the ballast tanks with the inert gas main for the cargo tanks is permitted only upstream of the cargo tanks gas-regulating valve or valves. Inert Gas System Capacity i) The inert gas system is to be capable of delivering the inert gas at a rate of at least 125% of the combined maximum rate of discharge of the cargo tanks and the ballast tanks, or
1.5.2
ii)
The inert gas system is to be capable of delivering inert gas at a rate of at least 125% of the maximum rate of discharge of the cargo tanks or the ballast tanks, whichever is greater. The gas regulating valves are to be interlocked so that cargo tanks and ballast tanks cannot be supplied with inert gas simultaneously.
1.5.3
Spectacle Flange for Ballast Inert Gas Main The inert gas main for ballast tanks is to be arranged with a spectacle flange installed at the connection with the inert gas main for cargo tanks. The operating manual (see Subsection 2/11) is to contain instructions that the inert gas main for ballast tanks is to be blanked off when the ballast tanks are in a gas free condition. See also 2/1.25.2(b).
1.7
Basic Requirements The system is to be capable of:

i) ii) Inerting ballast tanks by reducing the oxygen content in any part of any ballast tank to 5% by volume of the atmosphere in each tank Maintaining the atmosphere in any part of any ballast tank at the 5% by volume oxygen content level and at a positive pressure at all times in port and at sea, except when it is necessary for such a tank to be gas free
Section
System Design
iii) iv)
Eliminating the need for air to enter a tank during normal operations, except when it is necessary for such a tank to be gas free Purging empty ballast tanks of hydrocarbon gas, should a cargo leak occur, so that subsequent gas freeing operations will at no time create a flammable atmosphere within the ballast tanks
1.9
Inert Gas Quality

1.9.1 Oxygen Content The system is to be capable of delivering inert gas with an oxygen content of not more than 5% by volume in the inert gas supply main to the ballast tanks at any required rate of flow. Sulfur Content The system is to be capable of delivering inert gas with an SO2 content of not more than 2 ppm in the inert gas supply main to the ballast tanks at any required rate of flow. This may require the installation of two or more scrubbers in series or a multistage scrubber.
1.9.2
1.11
Source of Inert Gas

1.11.1 Acceptable Sources The inert gas supply may be treated flue gas from main or auxiliary boilers. Systems using flue gases from one or more separate gas generators or other sources or any combination thereof may be accepted, provided that an equivalent standard of safety is achieved. All flue gas plants are to be fitted with automatic control so that inert gas of suitable volume and quality can be delivered upon demand under all service conditions. Systems using stored carbon dioxide are not permitted unless the risk of ignition from the generation of static electricity by the system itself is minimized. 1.11.2 Fuel Oil Pumps for Inert Gas Generators Two fuel oil pumps are to be fitted to the inert gas generator. Only one fuel oil pump may be permitted on condition that sufficient spares for the fuel oil pump and its prime mover are carried onboard to enable any failure of the fuel oil pump and its prime mover to be rectified by the vessels crew. 1.11.3 Pump Certification The fuel oil pumps serving the boiler or inert gas generator are to be certified in accordance with the requirements of Appendix 2.
1.13
Flue Gas Isolating Valves Flue gas isolating valves are to be fitted in the inert gas supply mains between the boiler uptakes and the flue gas scrubber. These valves are to be provided with indicators to show whether they are open or shut, and precautions are to be taken to maintain them gastight and to keep the seatings clear of soot. Arrangements are to be made to ensure that boiler soot blowers cannot be operated when the corresponding flue gas valve is open. Flue Gas Scrubber
1.15.1 General A flue gas scrubber is to be fitted which will effectively cool the volume of gas specified in 2/1.3.1 or 2/1.5, as applicable, and remove solids and sulfur combustion products. The cooling water arrangements are to be such that an adequate supply of water will always be available without interfering with any essential services on the vessel. Provision is also to be made for an alternative supply of cooling water.
1.15
Scrubbers, blowers, non-return devices, scrubber effluent and other drain piping which may be subjected to corrosive action of the gas and liquid are to be either constructed of corrosion-resistant material or lined with rubber, glass epoxy resin or equivalent coating. See the ABS Guidance Manual for Material Selection and Inspection of Inert Gas Systems 1980.
Section
System Design
1.15.2 Filters Filters or equivalent devices are to be fitted to minimize the amount of water carried over to the inert gas blowers. 1.15.3 Scrubber Location The scrubber is to be located aft of all cargo tanks, cargo pump rooms and cofferdams separating these spaces from machinery spaces of category A. 1.15.4 Pump Certification The cooling water pumps serving the flue gas scrubber are to be certified in accordance with the requirements of Appendix 2.
1.17
Blowers
1.17.1 Number of Blowers At least two blowers are to be fitted which together are to be capable of delivering to the ballast tanks at least the volume of gas required by 2/1.5. Where two blowers are fitted, the total required gas capacity is preferably to be divided equally between the two blowers. In no case is one blower to be less than 1/3 of the total required gas capacity.
In the system with a gas generator only, one blower may be permitted if that system is capable of delivering the total volume of gas required by 2/1.5 to the protected ballast tanks, provided that sufficient spares for the blower and its prime mover are carried onboard to enable any failure of the blower and its prime mover to be rectified by the vessels crew.
1.17.2 Blower Piping The inert gas system is to be so designed that the maximum pressure which it can exert on any ballast tank will not exceed the test pressure of any ballast tank. Suitable shut-off arrangements are to be provided on the suction and discharge connections of each blower. Arrangements are to be provided to enable the functioning of the inert gas plant to be stabilized before commencing ballast discharge. Oil-fired inert gas generators are to be provided with arrangements to vent off-specification inert gas to the atmosphere (e.g., during startup or in the event of equipment failure). If the blowers are to be used for gas freeing, their air inlets are to be provided with blanking arrangements. 1.17.3 Blower Location The blowers are to be located aft of all cargo tanks, cargo pump rooms and cofferdams separating these spaces from machinery spaces of category A.
1.19
Flue Gas Leakage

1.19.1 General Special consideration is to be given to the design and location of scrubbers and blowers with relevant piping and fittings in order to prevent flue gas leakage into enclosed spaces. 1.19.2 Leakage During Maintenance To permit safe maintenance, an additional water seal or other effective means of preventing flue gas leakage is to be fitted between the flue gas isolating valves and scrubber or incorporated in the gas entry to the scrubber.
1.21
Gas Regulating Valve

1.21.1 Gas Flow Regulation A gas regulating valve is to be fitted in the inert gas supply main. This valve is to be automatically controlled to close, as required in 2/1.41.3 and 2/1.41.4. It is also to be capable of automatically regulating the flow of inert gas to the ballast tanks unless means are provided to automatically control the speed of the inert gas blowers required in 2/1.17.
Section
System Design
1.21.2 Location of Gas Regulating Valve The gas regulating valve is to be located at the forward bulkhead of the forwardmost gas safe space through which the inert gas supply main passes. A gas safe space is a non-hazardous space (see 5C-1-7/1.3.8 of the Steel Vessel Rules).
1.23
Non-return Devices
1.23.1 General At least two non-return devices, one of which is to be a water seal, are to be fitted in the inert gas supply main in order to prevent the return of hydrocarbon vapor to the machinery space uptakes or to any gas safe space under all normal conditions of trim, list and motion of the vessel. They are to be located between the gas regulating valve required by 2/1.21 and the aftermost connection to any ballast tank. 1.23.2 Location of Non-return Devices The non-return devices referred to in 2/1.23.1 are to be located in the cargo area on deck. 1.23.3 Water Supply to Water Seal The water seal is to be capable of being supplied by two separate pumps, each of which is to be capable of maintaining an adequate supply at all times. 1.23.4 Function of Water Seal The arrangement of the seal and its associated fittings is to be such that it will prevent backflow of inert gas or hydrocarbon vapors and will ensure the proper functioning of the seal under operating conditions. 1.23.5 Anti-freeze Arrangement for Water Seal Provisions are to be made to ensure that the water seal is protected against freezing in such a way that the integrity of the seal is not impaired by overheating. 1.23.6 Water Loop Protection for Gas Safe Spaces A water loop or other approved arrangement is also to be fitted to each associated water supply and drain pipe and each venting or pressure-sensing pipe leading to gas safe spaces. Means are to be provided to prevent such loops from being emptied by vacuum. 1.23.7 Hydrostatic Head of Water Seal and Water Loop The deck water seal and all loop arrangements are to be capable of preventing return of inert gas or hydrocarbon vapors at a pressure equal to the test pressure of the ballast tanks. 1.23.8 Non-return Valve The second device is to be a non-return valve or equivalent capable of preventing the return of vapors or liquids and fitted forward of the deck water seal. It is to be provided with a positive means of closure. As an alternative to a positive means of closure, an additional valve having such means of closure may be provided forward of the non-return valve to isolate the deck water seal from the inert gas main to the ballast tanks. 1.23.9 Venting Arrangement As an additional safeguard against the possible leakage of water or gas back from the deck main, means are to be provided to permit the section of the line between the valve having positive means of closure referred to 2/1.23.8 and the gas regulating valve referred to in 2/1.21 to be vented in a safe manner when the first of these valves is closed.
Section
System Design
1.25
Branching of Inert Gas Main

1.25.1 General The inert gas main may be divided into two or more branches forward of the non-return devices required by 2/1.23. 1.25.2 Branch Piping Isolation 1.25.2(a) Valves. The inert gas supply mains are to be fitted with branch piping leading to each ballast tank. Branch piping for inert gas is to be fitted with either a stop valve or an equivalent means of control for isolating each tank. Where stop valves are fitted, they are to be provided with locking arrangements, which are to be under the control of a responsible officer of the vessel. The control system is to provide positive indication of the operational status of such valves.
1.25.2(b) Spectacle Flanges. Branch piping to ballast tanks is to be arranged with spectacle flanges installed at each ballast tank. The operating manual, see Subsection 2/11, is to contain instructions that the branch lines are to be blanked off when the corresponding ballast tanks are in a gas free condition.
1.25.3 Overpressure and Vacuum Protection of Isolated Tanks Means are to be provided to protect ballast tanks against the effect of overpressure or vacuum caused by thermal variations when the ballast tanks are isolated from the inert gas mains. See also 2/3.5. 1.25.4 Self-draining of Piping Piping systems are to be so designed as to prevent the accumulation of water in the pipelines under all normal conditions. See also 2/3.7. 1.25.5 External Supply Connection Suitable arrangements are to be provided (International Inert Gas Connection) to enable the inert gas main to be connected to an external supply of inert gas. The arrangements are to consist of a 250 mm (10 in.) nominal pipe size bolted flange, isolated from the inert gas main by a valve and located forward of the non-return valve referred to in 2/1.23.8.
1.27
Venting for Large Gas Volumes The arrangements for the venting of all vapors displaced from the ballast tanks during ballasting are to comply with 2/3.15 and are to consist of either one or more mast risers or a number of high velocity vents. The inert gas supply mains may be used for such venting. Inerting, Purging or Gas-freeing of Empty Tanks The arrangements for inerting, purging or gas freeing of empty tanks, as required in 2/1.7, are to be such that the accumulation of air in pockets formed by the internal structural members in a tank is minimized. Effectiveness of the arrangement is to be confirmed by means of experiment or computer simulation and submitted to ABS for review. See Appendix 1 for examples of inerting/gas freeing analysis.
1.29.1 Position of Gas Outlet Pipe On individual ballast tanks, the gas outlet pipe, if fitted, is to be positioned as far as practicable from the inert gas/air inlet and in accordance with Subsection 2/3. The inlet of such outlet pipes may be located either at deck level or at not more than 1 m (3.3 ft) above the bottom of the tank. 1.29.2 Size of Gas Outlet Pipe The cross sectional area of such gas outlet pipe is to be such that an exit velocity of at least 20 m/s (66 ft/s) can be maintained when any three tanks are being simultaneously supplied with inert gas. Their outlets are to extend not less than 2 m (6.6 ft) above deck level. 1.29.3 Blanking of Gas Outlet Pipe Each gas outlet is to be fitted with suitable blanking arrangements.
1.29
Section
System Design
1.31
Pressure/Vacuum-breaking Devices
1.31.1 General One or more pressure/vacuum-breaking devices are to be provided on the inert gas supply main to prevent the ballast tanks from being subject to:
i) ii)
A positive pressure in excess of the test pressure of the ballast tank if the ballast were to be loaded at the maximum specified rate and all other outlets were left shut; or A negative pressure in excess of 700 mm (27.5 in.) water gauge if ballast was to be discharged at the maximum rated capacity of the ballast pumps and the inert gas blowers were to fail.
Such devices are to be installed on the inert gas main unless they are installed in the venting system required by 2/3.1 or on individual ballast tanks.
1.31.2 Location and Design The location and design of the devices are to be in accordance with Subsection 2/3.
1.33
Instrumentation at Gas Blower Outlets Means are to be provided for continuously indicating the temperature and the pressure of the inert gas at the discharge side of the gas blowers, whenever the gas blowers are operating. Monitoring of Inert Gas
1.35.1 Instrumentation at Inert Gas Supply Main Instrumentation is to be fitted for continuously indicating and permanently recording when the inert gas is being supplied:
1.35
i) ii) iii)
The pressure of the inert gas supply mains forward of the non-return devices required by 2/1.23.1 The oxygen content of the inert gas in the inert gas supply mains on the discharge side of the gas blowers. The SO2 content of the inert gas in the inert gas supply mains on the discharge side of the gas blowers.
1.35.2 Cargo Control Room Displays The devices in 2/1.35.1 are to be placed in the cargo control room, where provided. However, where no cargo control room is provided, they are to be placed in a position easily accessible to the officer in charge of the ballast operations. 1.35.3 Navigation Bridge and Machinery Control Room Displays In addition, displays are to be fitted:
i) ii) iii)
In the navigation bridge to indicate at all times the pressure referred to in 2/1.35.1i) In the machinery control room or in the machinery space to indicate the oxygen content referred to in 2/1.35.1ii) In the machinery control room or in the machinery space to indicate the sulfur content referred to in 2/1.35.1iii)
1.37
Portable Detectors Suitable arrangements are to be made on each ballast tank such that the condition of the tank atmosphere can be determined using portable detectors required in 5-1-7/25.33 of the Rules for Building and Classing Steel Vessels. Calibration of Instruments Suitable means are to be provided for the zero and span calibration of fixed gas concentration measurement instruments, referred to in 2/1.35.
1.39
Section
System Design
1.41
Alarms and Shutdowns

1.41.1 Alarms for Flue Gas Type Systems For inert gas systems of the flue gas type, audible and visual alarms are to be provided to indicate:
i) ii) iii) iv) v) vi) vii) viii) ix) x)
Low water pressure or low water flow rate to the flue gas scrubber, as referred to in 2/1.15.1 High water level in the flue gas scrubber, as referred to in 2/1.15.1 High gas temperature, as referred to in 2/1.33 Failure of the inert gas blowers, as referred to in 2/1.17 Oxygen content in excess of the limit specified in 2/1.9.1, as referred to in 2/1.35.1ii) Failure of the power supply to the automatic control system for the gas regulating valve and to the indicating devices, as referred to in 2/1.21 and 2/1.35.1 Low water level in the water seal, as referred to in 2/1.23.1 Gas pressure less than 100 mm water gauge, as referred to in 2/1.35.1i) High gas pressure, as referred to in 2/1.35.1i) SO2 content in excess of the limit specified in 2/1.9.2, as referred to in 2/1.35.1iii)
1.41.2 Inert Gas Generator Type Systems For inert gas systems of the inert gas generator type the relevant requirements for control of fired burners in 4-4-1/11.5 of the Steel Vessel Rules are applicable. In addition, audible and visual alarms are to be provided in accordance with 2/1.41.1, and the following:
i) ii) iii)
Insufficient fuel oil supply Failure of the power supply to the generator (This condition is to also automatically shut down the gas-regulating valve.) Failure of the power supply to the automatic control system for the generator
In addition, fuel oil supply to the gas generator is to be automatically shut down in the event of a) low water pressure (or flow) to scrubber and b) high gas temperature.
1.41.3 Automatic Shut-down of the Inert Gas Blowers and Gas Regulating Valve Automatic shut-down of the inert gas blowers and gas regulating valve is to be arranged on predetermined limits being reached in accordance with 2/1.41.1i), 2/1.41.1ii) and 2/1.41.1iii). 1.41.4 Automatic Shut-down of the Gas Regulating Valve Automatic shut-down of the gas regulating valve is to be arranged in accordance with 2/1.41.1iv). 1.41.5 Suspension of Ballast Tank Operations In accordance with 2/1.41.1v), when the oxygen content of the inert gas exceeds 8% by volume, immediate action is to be taken to improve the gas quality. If the quality of the gas does not improve and a flammable vapor is detected within a ballast tank, the ballast tank operation is to be suspended so as to avoid air being drawn into the tank and the isolation valve referred to in 2/1.23.8 is to be closed. 1.41.6 Alarms in Cargo Control Room and Machinery Space The alarms required in 2/1.41.1v), 2/1.41.1vi) and 2/1.41.1viii) are to be fitted in the machinery space and cargo control room, where provided, but in each case, in such a position that they are immediately received by responsible members of the crew.
Section
System Design
1.41.7 Dry Water Seal Water Supply As per the intent of 2/1.41.1vii), an adequate reserve of water is to be maintained at all times and the integrity of the arrangements to permit the automatic formation of the water seal when the gas flow ceases is also to be maintained. The audible and visual alarm on the low level of the water in the water seal is to operate when the inert gas is not being supplied. 1.41.8 Additional Low Inert Gas Pressure Protection An audible alarm system independent of that required in 2/1.41.1viii) is to be provided to operate on predetermined limits of low pressure in the inert gas mains being reached.
1.43
Nitrogen Generator Inert Gas Systems

1.43.1 Application The requirements of 2/1.43 apply where inert gas is produced by separating air into its component gases by passing compressed air through a bundle of hollow fibers, semi-permeable membranes or absorber materials. Where such systems are provided in place of the boiler flue gas or oil-fired inert gas generators, the following requirements are also applicable for the piping arrangements, alarms and instrumentation downstream of the gas generator:
2/1.21.1 2/1.31 2/1.39 2/1.41.4 2/1.21.2 2/1.35.1i) 2/1.41.1vi) 2/1.41.6 2/1.25 2/1.35.2 2/1.41.1viii) 2/1.41.8 2/1.27 2/1.35.3 2/1.41.1ix) 2/1.43 2/1.29 2/1.37 2/1.41.3
1.43.2 Nitrogen Generator 1.43.2(a) Capacity. A nitrogen generator consists of a feed air treatment system and any number of membrane or absorber modules in parallel necessary to meet the required capacity specified in 2/1.3.1 and 2/1.5.2, as applicable.
1.43.2(b) Gas Specification. The nitrogen generator is to be capable of delivering high purity nitrogen with oxygen content not exceeding 5% by volume. The system is to be fitted with automatic means to discharge off-specification gas to the atmosphere during start-up and abnormal operation. The block and bleed arrangement indicated in 2/1.43.4 is not to be used for this purpose. 1.43.2(c) Air Compressors. The system is to be provided with two air compressors. The total required capacity of the system is preferably to be divided equally between the two compressors, and in no case is one compressor to have a capacity less than 1/3 of the total capacity required. Only one air compressor may be accepted, provided that sufficient spares for the air compressor and its prime mover are carried onboard to enable their failure to be rectified by the vessels crew. 1.43.2(d) Feed Air Treatment. A feed air treatment system is to be fitted to remove free water, particles and traces of oil from the compressed air, and to preserve the specification temperature. 1.43.2(e) Nitrogen Receiver. Where fitted, a nitrogen receiver/buffer tank may be installed in a dedicated compartment or in the separate compartment containing the air compressor and the generator or may be located in the cargo area. Where the nitrogen receiver/buffer tank is installed in an enclosed space, the access is to be arranged only from the open deck and the access door is to open outwards. Permanent ventilation and alarm are to be fitted as in 2/1.43.3. In order to permit maintenance, means of isolation are to be fitted between the generator and the receiver. 1.43.2(f) Enriched Gases. The oxygen-enriched air from the nitrogen generator and the nitrogenproduct enriched gas from the protective devices of the nitrogen receiver are to be discharged to a safe location on the open deck.
10
Section
System Design
1.43.3 Location of Installation The air compressor and the nitrogen generator may be installed in the engine room or in a separate compartment. Where a separate compartment is provided, it is to be:
i) ii) iii) iv) v)
Treated as other machinery spaces with respect to fire protection Positioned outside of the cargo area Fitted with an independent mechanical extraction ventilation system providing at least six (6) air changes per hour Fitted with a low oxygen alarm Arranged with no direct access to accommodation spaces, service spaces and control stations
1.43.4 Non-return Devices At least two non-return devices are to be fitted in the inert gas supply main. One of the non-return devices is to be of the double block and bleed arrangement (two shut-off valves in series with a venting valve in between) for which the following conditions apply:
i) ii) iii)
The operation of the valve is to be automatically executed. Signal(s) for opening/closing are to be taken from the process directly (e.g., inert gas flow or differential pressure). Alarm for faulty operation of the valves is to be provided (e.g., the operation of blower stop and supply valve(s) open is an alarm condition). Upon loss of power, the block valves are to automatically close and the bleed valve is to automatically open.
The second non-return device is to be equipped with positive means of closure.

1.43.5 Instrumentation 1.43.5(a) Compressed Air. Instrumentation is to be provided for continuously indicating the temperature and pressure of air:
i) ii)
At the discharge side of the compressor At the entrance side of the nitrogen generator
1.43.5(b) Inert Gas. Instrumentation is to be fitted for continuously indicating and permanently recording the oxygen content of the inert gas downstream from the nitrogen generator when inert gas is being supplied. This instrumentation is to be placed in the cargo control room and in the machinery control room (or in the machinery space). 1.43.5(c) Alarms. Audible and visual alarms are to be provided to indicate: i) ii) iii) iv) v) vi) Low air pressure from compressor, as referred to in 2/1.43.5(a)i) High air temperature, as referred to in 2/1.43.5(a)i) High condensate level at automatic drain of water separator, as referred to in 2/1.43.2(d) Failure of electrical heater, if fitted Oxygen content in excess of that specified in 2/1.43.2(b) Failure of power supply to the instrumentation, as referred to in 2/1.43.5(b)
These alarms are to be fitted in the machinery space and cargo control room, where provided, but in each case, in such a position that they are immediately received by responsible members of the crew.
1.43.6 Automatic Shutdown Automatic shutdown of the system is to be arranged for alarm conditions in 2/1.43.5(c)i) through 2/1.43.5(c)v).
11
Section
System Design
3
3.1
Ballast Tanks Venting

General Principles The venting systems are to be designed so as to maintain the inert condition in the ballast tanks, except when the tanks are required to be gas free. The venting systems of inerted ballast tanks are to be entirely distinct from the vent pipes of the other compartments of the vessel. The arrangements and position of openings in the ballast tank deck from which emission of inert gas can occur are to be such as to minimize the possibility of gases being admitted to enclosed spaces, or collecting in the vicinity of deck machinery and equipment, which may constitute a hazard during operation. In accordance with this general principle, the criteria in 2/3.3 to 2/3.15 will apply. Venting Capacity The venting arrangements are to be so designed and operated as to ensure that neither pressure nor vacuum in ballast tanks is to exceed design parameters and be such as to provide for: i) ii) iii)
The flow of the small volumes of air or inert gas mixtures caused by thermal variations in a ballast tank in all cases through pressure/vacuum valves. The passage of large volumes of air or inert gas mixtures during ballasting or during deballasting. A secondary means of allowing full flow relief of air or inert gas mixtures to prevent overpressure or underpressure in the event of the failure of the arrangements in ii). Alternatively, pressure sensors may be fitted in each tank protected by the arrangements required in ii), with a monitoring system in the vessels cargo control room or the position from which ballast operations are normally carried out. Such monitoring system is also to provide an alarm facility which is activated by detection of overpressure or underpressure conditions within a tank.
3.3
3.5
Vent Piping
3.5.1 Venting Arrangement The venting arrangements in each ballast tank may be independent or combined with other ballast tanks and may be incorporated into the inert gas piping. Combined Venting System Where the arrangements are combined with other ballast tanks, either stop valves or other acceptable means are to be provided to isolate each ballast tank. Where stop valves are fitted, they are to be provided with locking arrangements, which are to be under the control of the responsible vessels officer. There is to be a clear visual indication of the operational status of the valves or other acceptable means. Where tanks have been isolated, it is to be ensured that relevant isolation valves are opened before ballasting or deballasting of the tanks is commenced. Any isolation must continue to permit the flow caused by thermal variations in a ballast tank, in accordance with 2/3.3i).
3.5.2
Additionally, combined vent pipes from ballast tanks are to be arranged with spectacle flanges installed at each ballast tank. The operating manual (see Subsection 2/11) is to contain instructions that the vent lines are to be blanked off when the corresponding ballast tanks are in a gas free condition.
3.5.3 Isolation from Common Venting System Where it is intended to ballast or deballast a ballast tank or a ballast tank group while it is isolated from the common venting system, such ballast tank or ballast tank group is to be fitted with means of overpressure and underpressure protection, as in 2/3.3iii).
3.7
Self-draining of Vent Piping The venting arrangements are to be connected to the top of each ballast tank and are to be self-draining to the ballast tanks under all normal conditions of trim and list of the vessel. Where it may not be possible to provide self-draining lines, permanent arrangements are to be provided to drain the vent lines to a ballast tank.
12
Section
System Design
3.9
Protection for Tank Overpressurization and Vacuum

3.9.1 Liquid Rising in Vent Pipes Provision is to be made to guard against liquid rising in the venting system to a height which would exceed the design head of ballast tanks. This is to be accomplished by:
i) ii) iii)
High level alarms or overflow control systems or other equivalent means Gauging devices Ballast tank filling procedures
In the event that protection is by means of an overflow control system, an analysis is to be submitted to indicate that, in the worst overflowing condition, the tanks will not be overpressurized.
3.9.2 Pressure/Vacuum Valve Setting The pressure-vacuum valves of ballast tanks are not to be set at a pressure in excess of the pressure appropriate to the length of the vessel, as per the table below:
Vessel size a) b) c) 103 m (337 ft) in length or more 61 m (200 ft) in length or less Vessels of intermediate lengths Pressure/Vacuum setting P 0.21 bar (0.21 kgf/cm2, 3 psi) V 0.07 bar (0.07 kgf/cm2, 1 psi) P 0.12 bar (0.12 kgf/cm2, 1.7 psi) V 0.07 bar (0.07 kgf/cm2, 1 psi) Interpolate between (a) and (b) P = Pressure above atmospheric; V = Pressure below atmospheric
3.11
Position of Pressure/Vacuum Valves Openings for pressure release required by 2/3.3i) are to:
i) ii) Have as great a height as is practicable, but in no case less than 2 m (6.6 ft), above the cargo tank deck to obtain maximum dispersal of gases Be arranged at the furthest distance practicable, but not less than 5 m (16.5 ft), from the nearest air intakes and openings to enclosed spaces containing a source of ignition and from deck machinery and equipment which may constitute an ignition hazard
3.13
Pressure/Vacuum Valve Bypass Pressure/vacuum valves required by 2/3.3i) may be provided with a by-pass arrangement when they are located in a vent main or masthead riser. Where such an arrangement is provided, there are to be suitable indicators to show whether the bypass is open or closed. Vent Outlets for Large Flow Volumes Vent outlets for ballasting and deballasting required by paragraph 2/3.3ii) are to:
i) ii) iii) Permit the free flow of gas or permit the throttling of the discharge of the gases to achieve a velocity of not less than 30 m/s (100 ft/s). Be so arranged that the gas is discharged vertically upwards. Where the method is by free flow of gas, be such that the outlet is to be not less than 6 m (19.7 ft) above the cargo tank deck or fore and aft gangway, if situated within 4 m (13.2 ft) of the gangway and located not less than 10 m (33 ft) measured horizontally from the nearest air intakes and openings to enclosed spaces containing a source of ignition and from deck machinery and equipment which may constitute an ignition hazard.
3.15
13
Section
System Design
iv)
Where the method is by high velocity discharge, be located at a height not less than 2 m (6.6 ft) above the cargo tank deck and not less than 10 m (33 ft) measured horizontally from the nearest air intakes and openings to enclosed spaces containing a source of ignition and from deck machinery and equipment which may constitute an ignition hazard. These outlets are to be provided with high velocity devices of an approved type. Be designed on the basis of the maximum designed ballasting rate multiplied by a factor of at least 1.25 in order to prevent the pressure in any ballast tank from exceeding the design pressure. The master is to be provided with information regarding the maximum permissible ballasting rate for each ballast tank and, in the case of combined venting systems, for each group of ballast tanks.
v)
Ballast Tank Gas Detection System

The water ballast tanks are to be fitted with fixed or portable means to detect hydrocarbon gas, being capable of operation in a low-oxygen (inert) environment.
5.1
Portable Gas Measuring Detectors Suitable portable detectors for measuring oxygen and flammable vapor concentrations are to be provided. See 2/1.37 regarding the required number of detectors. In selecting these detectors, due attention is to be given to their use in combination with the fixed gas-sampling-line systems referred to in 2/5.3. Fixed Gas Sampling System Where the atmosphere in ballast tanks cannot be reliably measured using flexible gas sampling hoses, such spaces are to be fitted with permanent gas sampling lines. The configurations of such line systems are to be adapted to the design of such tanks. Piping of Gas Sampling Lines The materials of construction and the dimensions of gas sampling lines are to be such as to prevent restriction. Where plastic materials are used, they are to be electrically conductive. Gas Sampling System Installation Gas sampling systems with gas-analyzing/measurement units not certified safe for installation in a hazardous area may have such units installed in a safe area, such as the cargo control room or the navigation bridge, provided that the following installation details are complied with:
i) ii) iii) The gas-analyzing unit is to be mounted on the forward bulkhead of the safe space, except as specially permitted in vi). The sampling lines are not to run through safe spaces, except where specially permitted in vi). Bulkhead penetrations of sampling pipes between safe and hazardous areas are to be of approved types and have the same fire integrity as the division penetrated. An isolation valve is to be fitted in each of the sampling lines at the bulkhead on the safe side. The gas sampling pipes are to be equipped with flame arresters. Sample gas is to be exhausted to the atmosphere with outlets away from sources of ignition. The gas detection equipment, including sampling piping, sampling pumps, solenoids, analyzing units, etc., are to be located in a reasonably gas-tight steel cabinet (e.g., fully enclosed steel cabinet with gasketed door) which is to be monitored by its own sampling point. At a gas concentration above 30% of the lower flammable limit inside of the steel cabinet, the entire analyzing unit is to be automatically shut down. Shutdown of the unit is to be alarmed at both the cargo control room and the navigation bridge. Where the cabinet cannot be mounted directly on the forward bulkhead, sampling pipes are to be of steel or other equivalent material and without detachable connections, except for the connection points for isolating valves at the bulkhead and for the analyzing units. Runs of the sampling pipes within the safe space are to be as short as possible.
5.3
5.5
5.7
iv) v)
vi)
14
Section
System Design
Ballast Tank Level Gauging

A closed remote control tank gauging system capable of measuring the full height of the tank is to be fitted. A tank level display is to be provided at each cargo transfer control station.
7.1
Tank Overfill Protection

7.1.1 High Level and Overfill Alarms Each cargo tank is to be fitted with a high level alarm and an overfill alarm, which are to be independent of each other. The overfill alarm is at least to be independent of the tank gauging system. The alarm systems are to be self-monitoring (or fitted with other means of testing) and provided with alarms for failure of tank level sensor circuits and power supply. All alarms are to have visual and audible signals and are to be given at each cargo transfer control station. In addition, overfill alarms are also to be given in the cargo deck area in such a way that they can be seen and heard from most locations. Level Alarm Setting The high level alarm is to be set at no less than that corresponding to 95% of tank capacity, and before the overfill alarm level is reached. The overfill alarm is to be set so that it will activate early enough to allow crew in charge of the transfer operations to stop the transfer before the tank overflows. Operational Checks Each alarm system is to have a means of checking locally at the tank to assure proper operation prior to the cargo transfer operation. This is not required if the system has a self-monitoring feature.
7.1.2
7.1.3
Ballast Pump Operation

Emergency stop arrangements of the ballast pump prime movers are to be provided at the location(s) where the ballast system is normally controlled.
11
Operating Manuals
Detailed operating manuals are to be provided onboard, covering the operations, safety and maintenance requirements and occupational health hazards relevant to the inert gas system and its application to the ballast tank system. The manuals are to include guidance on procedures to be followed in the event of a fault or failure of the inert gas system. Also, the manuals are to include detailed requirements for gas freeing operation. Reference is to be made to the IMO document MSC/Circ.353 and 387 Guidelines for Inert Gas Systems.
15
Section 3: Survey Requirements
SECTION
Survey Requirements
New Construction
The inert gas generating plant, inert gas distribution system, alarms, shutdowns and control equipment are to be installed and tested under working conditions to the satisfaction of the Surveyor. The fuel oil pumps and cooling water pumps are to be provided with certificates (see 2/1.11.3 and 2/1.15.4).
3
3.1
Annual Survey
Inert Gas Systems At each Annual Survey Machinery (see the ABS Rules for Survey After Construction (Part 7)) the inert gas system for the cargo and ballast tanks is to be generally examined in so far as can be seen and placed in satisfactory condition. The survey is also to include the following, as applicable:
3.1.1 General 3.1.1(a) External Examination. External examination of all components and piping, including scrubber, fans, valves, stand pipe and screens.
3.1.1(b) Inert Gas Blower. Confirmation of proper operation of inert gas blowers. In the gas generator type system with one inert gas blower and/or one fuel oil pump, sufficient spares for the blower and/or fuel oil pump and its prime mover are to be verified onboard. 3.1.1(c) Air Compressor. Confirmation of proper operation of air compressors and feed air treatment system for nitrogen generator system. In the system with one air compressor, sufficient spares for the air compressor and its prime mover are to be verified onboard. 3.1.1(d) Scrubber Room Ventilation System. Observation of the operation of the scrubber room ventilation system. 3.1.1(e) Air Compressor, Nitrogen Generator and Nitrogen Receiver/Buffer Tank Room. Observation of the operation of the ventilation system and low oxygen alarm system for the compartment 3.1.1(f) Non-return Device. Deck seals or double block and bleed assemblies, and non-return valves are to be examined externally and proven to be in operation. Automatic filling and draining of the deck seal, operation of non-return valves and double block and bleed assemblies, and the water carryover are to be checked. 3.1.1(g) Control Valves. Verify the operation of all remotely operated or automatically controlled valves and, in particular, the flue gas isolating valves. 3.1.1(h) Interlocking Feature. Verify the operation of the interlocking feature of soot blowers. 3.1.1(i) Gas Pressure Regulating Valve. Verify the automatic operation of the gas pressureregulating valve. 3.1.1(j) Operation and Maintenance Records. The Surveyor is to examine the permanent records to verify the operation and maintenance of the system. Consideration may be given by the Surveyor for the crediting of certain items that have been properly documented and recorded.
16
Section
Survey Requirements
3.1.2
Alarm and Safety Device Verify the operation of the following alarms and safety devices, using simulated conditions where necessary:
3.1.2(a) Flue Gas Systems i) ii) iii) iv) v) vi) vii) viii) ix) x) xi) xii) xiii) xiv) i) Low water pressure or low water flow rate to the flue gas scrubber, including automatic shutdown of the inert gas blowers and gas regulating valve. High water level in the flue gas scrubber, including automatic shutdown of the inert gas blowers and gas regulating valve. High gas temperature at IGS blower discharge, including automatic shutdown of the inert gas blowers and gas regulating valve. Failure of the inert gas blowers, including automatic shutdown of the gas regulating valve. Oxygen content in excess of 5% by volume. SO2 content in excess of 2 ppm. Failure of the power supply to the automatic control system for the gas regulating valve and to the oxygen content and gas pressure indicating devices. Low water level in the water seal. Gas pressure less than 100 mm water gauge. Additional low gas pressure audible alarm system independent of alarm system for gas pressure less than 100 mm water gauge, if fitted. Manual emergency shutdowns of ballast pump prime movers located where the ballast system is normally controlled. High gas pressure. Accuracy of fixed and portable oxygen measuring equipment by means of a calibration gas. Accuracy of fixed and portable SO2 measuring equipment by means of a calibration gas. Low water pressure or low water flow rate to the flue gas scrubber, including automatic shutdown of the inert gas blowers, gas regulating valve and fuel oil supply to the gas generator. High water level in the flue gas scrubber, including automatic shutdown of the inert gas blowers and gas regulating valve. High gas temperature at IGS blower discharge, including automatic shutdown of the inert gas blowers, gas regulating valve and fuel oil supply to the gas generator. Failure of the inert gas blowers, including automatic shutdown of the gas regulating valve. Oxygen content in excess of 5% by volume. SO2 content in excess of 2 ppm. Failure of the power supply to the automatic control system for the gas regulating valve and to the oxygen content and gas pressure indicating devices. Low water level in the water seal. Gas pressure less than 100 mm water gauge. Additional low gas pressure audible alarm system, independent of alarm system for gas pressure less than 100 mm water gauge, if fitted. Manual emergency shutdowns of ballast pump prime movers located where the ballast system is normally controlled.
17
3.1.2(b) Gas Generating Systems
ii) iii) iv) v) vi) vii) viii) ix) x) xi)
Section
Survey Requirements
xii) xiii) xiv) xv) xvi) xvii) i) ii) iii) iv) v) vi) vii) viii) ix) x) xi) xii) xiii)
High gas pressure. Insufficient fuel oil supply. Failure of the power supply to the generator, including automatic shutdown of the gas regulating valve. Failure of the power supply to automatic control system for the generator. Accuracy of fixed and portable oxygen measuring equipment by means of a calibration gas. Accuracy of fixed and portable SO2 measuring equipment by means of a calibration gas. Low air pressure, including automatic shutdown of the system. High air temperature, including automatic shutdown of the system. High condensate level at automatic drain of water separator, including automatic shutdown of the system. High gas temperature, including automatic shutdown of the gas regulating valve. Failure of electrical heater, if fitted, including automatic shutdown of the system. Failure of inert gas pressure, including automatic shutdown of the gas regulating valve. Oxygen content in excess of 5% by volume, including automatic shutdown of the system. Failure of the power supply to the automatic control system for the gas regulating valve and to the oxygen content and gas pressure indicating devices. Gas pressure less than 100 mm water gauge Additional low gas pressure audible alarm system independent of alarm system for gas pressure less than 100 mm water gauge, if fitted. Manual emergency shutdowns of ballast pump prime movers located where the ballast system is normally controlled. High gas pressure. Accuracy of fixed and portable oxygen measuring equipment by means of a calibration gas.
3.1.2(c) Nitrogen Generating Systems
Special Periodical Survey

In conjunction with the Special Periodical Survey Machinery (see the ABS Rules for Survey After Construction (Part 7)) the following items of the Inert Gas System for the cargo and ballast tanks are to be examined and placed in satisfactory condition:
5.1
General All valves, including valves at boiler uptakes, air seal valves at uptakes, scrubber isolating valve, fans inlet and outlet isolating valves, main isolating valve, re-circulating valve (if fitted), pressure/vacuum breaker and cargo tank isolating valves, are to be examined.
i) ii) iii) iv) v) vi) vii) Scrubber(s) is to be examined. Fans (blowers), including casing drain valves, are to be examined. Fan (blower) drives, either electric motor or steam turbine, are to be examined. Bellows expansions pieces are to be examined. Sea water pumps, valves and strainers for scrubbers and water seals together with piping connections at the scrubber, water seals, shell plating and the remainder of the sea water piping are to be examined. Stand pipe, where fitted, for purging in each cargo tank is to be examined. Deck seals or double block and bleed assemblies, and non-return valves are to be examined externally and internally.
18
Section
Survey Requirements
5.3
Separate Inert Gas Generator System Surveys for separate inert gas generator systems are to comply with all applicable requirements for Special Periodical Surveys given in Section 7-6-2 of the ABS Rules for Survey After Construction (Part 7), together with the following:
i) ii) iii) iv) Automatic combustion control system is to be examined and tested, as necessary. Combustion chamber and mountings are to be examined internally and externally. Forced draft fan is to be examined. Fuel oil service pumps are to be examined.
5.5
Gas Stored in Bottles System Systems using inert gas stored in bottles are to comply with all applicable requirements for Special Periodical Surveys given in Section 7-6-2 of the ABS Rules for Survey After Construction (Part 7), together with the following:
i) Bottles are to be examined internally and externally. If they cannot be examined internally, they are to be thickness measured. When considered necessary by the Surveyor, they are to be hydrostatically tested. Relief valves are to be proven operable. Where an alkali (or other) scrubber is fitted in the system, the scrubber, circulating pump, valves and piping are to be examined internally and externally.
ii)
19
Appendix 1: Examples of Inerting/Gas Freeing Analysis of Ballast Tank
APPENDIX
Examples of Inerting/Gas Freeing Analysis of Ballast Tank
Introduction
There are two reasons for replacing the atmosphere in a ballast tank: To inert the atmosphere, which prevents explosion of any hydrocarbon gas leaking in from adjacent cargo tanks and reduces tank corrosion. To gas-free the tank so as to allow safe personnel entry.
The IMO Guidelines for Inert Gas Systems (1990 Edition) proposes two theories regarding the replacement of the atmosphere in a cargo tank: dilution theory and replacement theory. The dilution theory assumes that the incoming gas mixes with the original gas to form a homogeneous mixture throughout the tank, resulting in the concentration of the original gas decreasing exponentially. The replacement theory requires a stable horizontal interface between lighter gas entering at the top of the tank and heavier gas at the bottom, and results in the heavier gas being displaced from the bottom of the tank through some suitable piping arrangement. However, a ballast tank structure is unlike a cargo tank in that it is subdivided into smaller interconnected compartments by the transverse webs and longitudinal girders in the double bottom, and stringer platforms in the sides. This complex arrangement makes the theories proposed by IMO inappropriate. The purpose of the analysis required by 2/1.29 of this Guide is to establish the time required to effectively inert or gas-free the ballast tanks. Gas-freeing, for example, should be carried out when it is necessary for personnel entry into a ballast tank, and it should be certain that 21% oxygen by volume is achieved throughout the tank. Any pockets of gaseous mixtures with an oxygen level below 21% by volume should be removed. One method that may be used to confirm the effectiveness of inerting or gas freeing as required by 2/1.29 is to apply numerical simulation using the principles of fluid dynamics, heat and mass transfer with proper approximations. The example analysis in this Appendix investigates gas replacement inside a typical ballast tank, and estimates the required number of atmosphere changes for satisfactory inerting and gas-freeing, including the removal of any air or inert gas pockets. There are a number of commercially available computational fluid dynamics (CFD) software packages that may be used to predict the distribution of multiple gas species (i.e. oxygen, carbon dioxide and nitrogen) inside of a ballast tank. Such programs should be carefully evaluated before being used. In this analysis, a suitable CFD software package was chosen to simulate the flow patterns inside of a ballast tank. By solving the complex governing equations of the flows with multiple species, the software provides steady and transient analysis of turbulent flows with complex boundary conditions in the tank.
3
3.1
Description of the Ballast Tank

Dimensions The geometry of the ballast tank in the computer model was taken from a typical ULCC with the following principal dimensions:
Length: Depth: Breadth: 58.70 m 34.00 m 34.00 m
20
Appendix 1
The analyzed ballast tank has a volume of 14,267 m3. All of the surfaces of the ballast tank in the model were assumed to be adiabatic, i.e., no heat transfer between the gases and the surfaces is considered. Also, no structural deformation was assumed in the model. Appendix 1, Figure 1 shows the schematic diagram of the ballast tank with discharge pipe in this analysis.
FIGURE 1 Ballast Tank with Discharge Pipe

Discharge pipe inlet Gas outlet
Discharge pipe outlet
y x z
3.3
Transverse Bulkheads and Frames Between the transverse bulkheads, there are nine transverse frames with 5.87 m spacing.
Fourteen ballast vent holes of 800 mm by 600 mm on each frame are represented in the model. The manhole adjacent to the turn of the bilge is modeled as a polygon shape with its area equivalent to the actual area of 7.52 m2.
3.5
Stringers Three stringers are located at 9.6 m, 16.6 m and 24.6 m above the base line (A/B), respectively. There are two access holes of 750 mm by 1800 mm on every stringer, one located at the aft end and the other at the forward end. Between transverse frames on each stringer, at the sides of the longitudinal inner skin bulkhead and side shell plating, there are four drain holes of 120 mm by 240 mm with 1.468 m of spacing. Girders One side girder is located 13.00 m off the centerline, and another side girder under the longitudinal bulkhead is located 25.35 m off the center line. On each side girder, there is one access manhole of 1200 mm by 800 mm at the aft end and two of 1000 mm by 800 mm at the forward end.
Between transverse frames on each girder, there are four drain holes of 150 mm by 300 mm at the side of the bottom shell plating and two of 100 mm by 200 mm at the side of the inner bottom plating.
3.7
21
Appendix 1
3.9
Discharge Pipe and Gas Outlet The discharge pipe is of 300 mm ID, installed in the middle of the aft bulkhead and the adjacent transverse web frame. The open end of the pipe is located halfway between the centerline longitudinal bulkhead and the adjacent side girder. The position of the gas outlet is located at the forward end of the ballast tank on the deck level. Simulation Model Numerous openings on girders and stringers provided a unique challenge to numerical simulations in this analysis. Since a non-structure meshing scheme was used, the cell size ranged from 0.01 m to 0.70 m, depending on sizes of the openings. The basic philosophy of meshing was that for each opening at least three cells should be assigned in each direction. As a result, up to 1.97 million nodes and 1.88 million hexagonal cells were generated in the numerical models. The numerical calculations were carried out on a UNIX server with two CPUs and up to 4 GB memory. Due to the large sizes of the models, it took about 30 CPU hours to complete the calculation of a three-hour real time simulation.
A complete set of continuity and momentum equations were solved for every species of oxygen, carbon dioxide and nitrogen. Among various turbulent models (i.e., indoor zero equation, zero equation, two equation, RNG, etc.) featured in the software package, the two-equation k- turbulent model was applied to capture the turbulent dissipation and kinetic energy, especially in the areas with intensified turbulent mixing and large velocity gradients.
3.11
Results
Full-scale, 3D simulations were carried out for inerting and gas-freeing, respectively. Each numerical simulation resulted in determining if and when the applicable threshold value was reached. For inerting operation, the threshold value of oxygen was 3% by volume (3.2% by mass), whereas for gas-freeing the threshold value of oxygen was 21% by volume (23.3% by mass). The compositions of inert gas and fresh air used throughout this analysis are listed in Appendix 1, Table 1:
TABLE 1 Composition of Gases

Inert gas By volume % Oxygen Carbon dioxide Nitrogen 3 14 87 By mass % 3.2 20.3 76.5 By volume % 21 0 79 Fresh air By mass % 23.3 0 76.7
During the full-scale 3D simulations, the flow velocity and the concentrations of oxygen, carbon dioxide and nitrogen inside of the ballast tanks were recorded. The recorded data were written out to graphic and text files.
5.1
Inerting
The inert gas was discharged into the ballast tank with a flow rate of 9500 m3/hr. At the initial stage, the ballast tank was filled with air. To illustrate the timeline distribution of gases during the inerting operation, two plane cuts were made in the ballast tank model: one horizontally through the middle of the tank bottom, and the other vertically through the middle of the tank side. Appendix 1, Figures 2(a) to 2(e) show the oxygen concentration by mass on both planes at intervals 0.5, 1.0, 1.5, 2.25 and 3.0 hours, respectively. After three hours (two atmosphere changes) of inerting, the results of the model calculations show that the air inside the ballast tank was completely replaced by the inert gas [see Appendix 1, Figure 2(e)].
22
Appendix 1
FIGURE 2(a) Inerting at 0.5 hr (1800 seconds), 0.33 Atmosphere Changes
FIGURE 2(b) Inerting at 1.0 hr (3600 seconds), 0.67 Atmosphere Changes
23
Appendix 1
FIGURE 2(c) Inerting at 1.5 hr (5400 seconds), 1.0 Atmosphere Change
FIGURE 2(d) Inerting at 2.25 hr (8100 seconds), 1.5 Atmosphere Changes
24
Appendix 1
FIGURE 2(e) Inerting at 3.0 hr (10800 seconds), 2.0 Atmosphere Changes
5.3
Gas-freeing In the gas-freeing operation, a flow rate of 9500 m3/hr of fresh air was discharged into the ballast tank initially filled with inert gas.
As per the inerting simulation, two plane cuts were made in the ballast tank model: one horizontally through the middle of the tank bottom, and the other vertically through the middle of the tank side. Appendix 1, Figures 3(a) to 3(e) show the oxygen concentration by mass on both planes at intervals 0.5, 1.0, 1.5, 2.25 and 3.0 hours, respectively. After three hours of simulation, the results show that the inert gas inside of the ballast tank was completely replaced by fresh air [see Appendix 1, Figure 3(e)].
25
Appendix 1
FIGURE 3(a) Gas-freeing at 0.5 hr (1800 seconds), 0.33 Atmosphere Changes
FIGURE 3(b) Gas-freeing at 1.0 hr (3600 seconds), 0.67 Atmosphere Changes
26
Appendix 1
FIGURE 3(c) Gas-freeing at 1.5 hr (5400 seconds), 1.0 Atmosphere Change
FIGURE 3(d) Gas-freeing at 2.25 hr (8100 seconds), 1.5 Atmosphere Changes
27
Appendix 1
FIGURE 3(e) Gas-freeing at 3.0 hr (10800 seconds), 2.0 Atmosphere Changes
Appendix 1, Figure 4 shows the averaged oxygen concentrations by mass during the inerting and gas-freeing operations in the ballast tank. The values in Appendix 1, Figure 4 were obtained by averaging the oxygen concentration at every discrete cell over the entire ballast tank at each time step.
FIGURE 4 Averaged Oxygen Concentrations
0.25 0.233
Oxygen mass fraction
0.20 0.15 0.10
Gas-freeing Inerting
0.05 0.032 0.00 0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 Time of discharge, (hour)
28
Appendix 1
Conclusions
Using a computational fluid dynamics (CFD) software package, two sets of simulations were performed: one for the inerting and one for gas-freeing in a ballast tank. Despite the complex structures and boundary conditions of the tank, the full-scale 3D simulations provided the timeline concentrations of gaseous compositions for any location in the ballast tank. For gas-freeing, the simulation results showed that three hours of operation were sufficient to replace the atmosphere inside of the ballast tank with fresh air. Similar results were also found for the inerting operation, in which the air was completely replaced by the inert gas after three hours of operation. The simulation results can be used to confirm whether or not the arrangement of the discharge pipe and the system capacity are effective for gas replacement. In this analysis, the arrangement of the discharge pipe prevented the creation of pockets of gases which may be difficult to replace during the inerting or gasfreeing operation. In any case, the operating manual should indicate that portable oxygen detectors are to be used to verify the condition of the tank atmosphere prior to personnel entry.
29
Appendix 2: Pump Certification (4-6-1/7.3 of the ABS Rules for Building and Classing Steel Vessels)
APPENDIX
Pump Certification (4-6-1/7.3 of the ABS Rules for Building and Classing Steel Vessels)
The requirements in this Appendix are reprinted verbatim from 4-6-1/7.3 of the Steel Vessel Rules for the convenience of users of this Guide. The latest requirements in 4-6-1/7.3 of the Steel Vessel Rules will take precedence over requirements in this Appendix.
7.3
Pumps
7.3.1 Pumps Requiring Certification The pumps listed below are to be certified by a Surveyor at the manufacturers plants:
i)
Pumps for all vessels (500 gross tonnage and over): Fuel oil transfer pumps Hydraulic pumps for steering gears (see also 4-3-4/19.5), anchor windlasses, controllable pitch propellers Fire pumps, including emergency fire pumps Bilge pumps Ballast pumps
ii)
Pumps associated with propulsion diesel engine and reduction gears (for engines with bores > 300 mm only): Fuel oil service pumps, booster pumps, etc. Sea water and freshwater cooling pumps Lubricating oil pumps Fuel oil service pumps Main condensate pumps Main circulating pumps Main feed pumps Vacuum pumps for main condenser Lubricating oil pumps Fuel oil service pumps Lubricating oil pumps
iii)
Pumps associated with steam propulsion and reduction gears:
iv)
Pumps associated with propulsion gas turbine and reduction gears:
30
Appendix 2
Pump Certification (4-6-1/7.3 of the ABS Rules for Building and Classing Steel Vessels)
v) vi)
Cargo pumps associated with oil carriers, liquefied gas carriers and chemical carriers. Pumps associated with inert gas systems: Fuel oil pumps for boilers/inert gas generators Cooling water pumps for flue gas scrubber
7.3.2
Required Tests The following tests are to be carried out at the manufacturers plant in the presence of the Surveyor.
7.3.2(a) Hydrostatic Tests. The pumps are to be hydrostatically tested to a pressure of at least 1.5P, where P is the maximum working pressure of the pump. If it is desired to conduct the hydrostatic test on the suction side of the pump independently from the test on the discharge side, the test pressure on the suction side is to be at least 1.5Ps, where Ps is the maximum pressure available from the system at the suction inlet. In all cases, the test pressure for both the suction and the discharge side is not to be less than 4 bar. 7.3.2(b) Capacity Tests. Pump capacities are to be checked with the pump operating at design conditions (rated speed and pressure head). For centrifugal pumps, the pump characteristic (headcapacity) design curve is to be verified to the satisfaction of the Surveyor. Capacity tests may be waived if previous satisfactory tests have been carried out on similar pumps.
31

IGS Ballast Tanks Guide - E-May12

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Guide for Inert Gas System for Ballast Tanks

INERT GAS SYSTEM FOR BALLAST TANKS

JUNE 2004 (Updated May 2012 see next page)

To minimize risk of explosion in ballast tanks To minimize corrosion

INERT GAS SYSTEM FOR BALLAST TANKS

Ballast Tanks Venting ....................................................................... 12

3.9 3.11 3.13 3.15

Ballast Tank Gas Detection System ................................................. 14

Ballast Tank Level Gauging .............................................................. 15

Ballast Pump Operation .................................................................... 15 Operating Manuals............................................................................ 15

Special Periodical Survey ................................................................. 18

Section 1: General Considerations

Plans and Data to be Submitted

Section 2: System Design

Inert Gas System

Basic Requirements The system is to be capable of:

Inert Gas Quality

Source of Inert Gas

Flue Gas Leakage

Gas Regulating Valve

Branching of Inert Gas Main

Alarms and Shutdowns

i) ii) iii) iv) v) vi) vii) viii) ix) x)

Nitrogen Generator Inert Gas Systems

i) ii) iii) iv) v)

The second non-return device is to be equipped with positive means of closure.

Ballast Tanks Venting

Protection for Tank Overpressurization and Vacuum

Ballast Tank Gas Detection System

Ballast Tank Level Gauging

Tank Overfill Protection

Ballast Pump Operation

Section 3: Survey Requirements

3.1.2(b) Gas Generating Systems

ii) iii) iv) v) vi) vii) viii) ix) x) xi)

3.1.2(c) Nitrogen Generating Systems

Special Periodical Survey

Appendix 1: Examples of Inerting/Gas Freeing Analysis of Ballast Tank

Examples of Inerting/Gas Freeing Analysis of Ballast Tank

Description of the Ballast Tank

Examples of Inerting/Gas Freeing Analysis of Ballast Tank

FIGURE 1 Ballast Tank with Discharge Pipe

Discharge pipe outlet

Examples of Inerting/Gas Freeing Analysis of Ballast Tank

TABLE 1 Composition of Gases

Examples of Inerting/Gas Freeing Analysis of Ballast Tank

FIGURE 2(a) Inerting at 0.5 hr (1800 seconds), 0.33 Atmosphere Changes

FIGURE 2(b) Inerting at 1.0 hr (3600 seconds), 0.67 Atmosphere Changes

Examples of Inerting/Gas Freeing Analysis of Ballast Tank

FIGURE 2(c) Inerting at 1.5 hr (5400 seconds), 1.0 Atmosphere Change

FIGURE 2(d) Inerting at 2.25 hr (8100 seconds), 1.5 Atmosphere Changes

Examples of Inerting/Gas Freeing Analysis of Ballast Tank

FIGURE 2(e) Inerting at 3.0 hr (10800 seconds), 2.0 Atmosphere Changes

Examples of Inerting/Gas Freeing Analysis of Ballast Tank

FIGURE 3(a) Gas-freeing at 0.5 hr (1800 seconds), 0.33 Atmosphere Changes

FIGURE 3(b) Gas-freeing at 1.0 hr (3600 seconds), 0.67 Atmosphere Changes

Examples of Inerting/Gas Freeing Analysis of Ballast Tank

FIGURE 3(c) Gas-freeing at 1.5 hr (5400 seconds), 1.0 Atmosphere Change

FIGURE 3(d) Gas-freeing at 2.25 hr (8100 seconds), 1.5 Atmosphere Changes

Examples of Inerting/Gas Freeing Analysis of Ballast Tank

FIGURE 3(e) Gas-freeing at 3.0 hr (10800 seconds), 2.0 Atmosphere Changes

FIGURE 4 Averaged Oxygen Concentrations

0.20 0.15 0.10