HELICAL COMPRESSION SPRING Essential Input Data Additional Input Data Standard Values Calculated Values SPRING DESIGN

INPUT
Description Wire Diameter Inside diameter Mean diameter Outside diameter Deflection corresponding to load F Deflection per coil ( From Tablle 163-CMTI) Load on the spring corresponding to lengths L Maximum permissible Load From Table 163-CMTI Acceleration due to gravity Modulas of rigidity Difference between two spring lengths Number of working coils Total number of coils Stress concentration factor ( From table 162- CMTI) Free length of spring Clearance factor ( From Chart 118 -CMTI ) Tensile strength (From IS 4454) Maximum allowable shear stress ( From table 161-CMTI) d Di Dm Do f f'' F Fn g G h if it k Lo x Nomenclature Value Unit 1.778 mm 9.982 mm 11.76 mm 13.538 mm 0.607 mm 0.879 mm 2.49 kgf 8.909 kgf 9800 mm/sec2 8100 kgf/mm2 1 mm 4.2 6.2 1.22 16.0934 mm 0.15 200 kgf/mm2 94.5 kgf/mm2

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SPRING DESIGN OUTPUT

Description Wire diameter Mean diameter Outside diameter Inside Diameter Hole diameter (For guided springs) minimum Mandrel diameter (For guided springs) maximum Condition for guiding of spring Spring index or coil ratio Stress concentration factor Spring Rate Specific deflection Number of working coils Load on the spring Deflection of the spring corresponding to load F Ultimate tensile strength of wire (Selected from IS:4454) Maximum allowable shear stress (From Table 161) Modulus of rigidity of spring (Selected from Table165) Uncorrected shear stress at load F Corrected shear stress at load F Average work done Solid length of spring (All coils closed) Total Number of coils Sum of minimum clearance between working coils at max. permissible load Minimum permissible test length Max. deflection corresponding to max load Fn Free length of the spring Load on the Spring at any length Deflection/unit length Developed length of wire Natural frequency of spring guided at ends Acceleration due to gravity Specific weight of spring material if F f w k c d Dm Do Di Nomenclature Value Unit 1.778 mm 11.76 mm 13.538 mmm 9.982 mm 14.2149 mm 9.4829 mm No need to guide 6.614173228 1.213158778 1.481326536 kgf/mm 0.675070604 mm/kgf 4.2 Nos. 2.49 Kgf 1.680925805 mm 200 Kgf/mm2 100 kgf/mm2 8100 Kg/mm2 13.27308079 kg.mm2 16.10235447 kgf/mm2 0.755715 kgfmm 11.0236 mm 6.2 Nos. 1.12014 mm 12.14374 mm 6.014204014 mm 18.15794401 mm 23.83958048 Kgf 0.14452381 mm 194.4536328 mm 1096.008444 Hz 9800 mm/sec2 0.00000785 kgf/mm3

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