ME2201/ Manufacturing Technology -I

A.R ENGINEERING COLLEGE, VILLUPURAM 605 601 DEPARTMENT OF MECHANICAL ENGINEERING QUESTION BAN Su! "o#e $ME2201 Na%e& Manufacturing Technology-I UNIT- I PART A (2 Marks) 1. What is metal spinning process? Define casting? 2. When o !o" make core (or) #hat is f"nction of core in mo"l ing san ? $. %&plain the core making process? '. Mention the specific a (antages of car)on i o&i e process? *. Write the composition of goo mo"l ing san ? +. What are chaplets? ,. -ist the factors to )e consi ere in the choice of metal melting f"rnace? .. What are the reasons for the casting efects of col sh"ts an misr"n? /. 0ame fo"r ifferent casting efects. 11. 2o# casting efects are i entifie ? 'ear/Se %&II / III

Part34 (1+ Marks)

1. What are the pattern allo#ances? %&plain )riefl! each. 2. Disc"ss the properties of mo"l ing san . $. %&plain the 562 process of core making state its a (antages an applications. '. 7tate the ifferent t!pe of mo"l . Write a short note on 89reen san mo"l an shell mo"l ing *. Write a neat sketch of a c"pola: %&plain its operate. +. %&plain #ith a simple sketch ho# metal is melte in a c"pola f"rnace. ,. What are the ifferent t!pes of f"rnace "se in fo"n r!? Descri)e in etail #ith neat sketches an! one of them. .. %&plain )riefl! the (ario"s mo"l ing metho "se in fo"n ries. /. %n"merate the contin"o"s casting efects an s"ggest s"ita)le

reme ies.

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ME2201/ Manufacturing Technology -I 11. %&plain the (ario"s non estr"cti(e inspection metho s of cast pro "cts.

UNIT - 2 (2 Mar)*+ ,art-A 1. 2. $. '. *. +. ,. .. /. Define #el ing process. Define f"sion #el ing . What are ifferent metho of #el ing !o" kno# ? Define arc crater. Mention an! t#o a (antages of D .5 an A. 5 #el ing. What o !o" "n er stan )! straight polarit!? When is the straight polarit! "se for arc #el ing? What is the p"rpose of coating on an arc #el ing electro e? What are the t#o main ifferent of cons"ma)le electro e an non cons"ma)le electro e? 11. 2o# oes M=9 #el ing iffer from T=9 #el ing? 11. What is the main ifferent )et#een "pset )"tt #el ing an flash )"tt #el ing ? 12. What are the (ario"s t!pes of flame? 1$. Define plasma arc #el ing ?

Part34 (1+ Marks)

1. %&plain the metho of laser )eam #el ing an gi(e their applications 2. %&plain the metho of electron )eam #el ing an gi(en their applications $. Descri)e plasma Arc #el ing an gi(en their applications '. Descri)e an e&plain >ltrasonic #el ing an gi(e their applications *. %&plain Thermit #el ing an gi(en their applications +. What is frication #el ing? gi(e their a (antage an limitations ,. Disting"ish )et#een )ra?ing: sol ering an #el ing .. Write )riefl! on testing an inspection

/. Descri)e )ra?ing process

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ME2201/ Manufacturing Technology -I

UNIT-III

,art-A (2 Mar)*+
1. Define col #orking of metals 2. Define re cr!stalli?ation temperat"re $. 9i(e some e&amples for mechanical #orking of metals '. Define forging *. 9i(e some )asic forging operations +. Define e&tr"sion ratio ,. Define t")e ra#ing .. Define egree of ra#ing /. 0ame fo"r ifferent press3#orking operations 11. What are the efects in forging operations?

Part34 (1+ Marks)

1. 2. $. '. *. +. ,. .. %&plain the hot #orking an col #orking #ith s"ita) le e&amp les Define rolling an isc"ss accor ing to the classification Disc"ss the (ario"s forging operations 9i(e the a (antage of press forging o(er rop forging What are the efects in forgings? %&plain it. 2o# the pipe an t")es are man"fact"ring? Define ra#ing an isc"ss the classification #ith neat sketch What are the efects in ro lle parts? >0=T3=@

,art-A (2 Mar)*+
1. What is sheet metal #ork? 2. #rite o#n an! fo"r sheet metal characteristics $. What is meant )! clearance?

'. What is stretching?

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ME2201/ Manufacturing Technology -I *. +. ,. .. /. Define the term Aspring )ackB. 2o# force e&erte on the form )lock is calc"late What are the forma)ilit! test metho s? What is s"per plasticit! of metals?

Part34 (1+ Marks)

1. 2. $. '. *. +. ,. .. Descri)e shearing operations in a sheet metal #ork #ith a neat s ketch Descri)e (ario"s t!pes of )en ing operations #ith its neat sketches %&plain an! one metho of stretch forming operation #ith a neat sketch %&plain h! ro forming process #ith its neat sketches. 7tate their a (antage an applications %&plain the po#er spinning process #ith a neat sketch .gi(e their applications 2o# magnetic p"lse forming process is carrie o"t on sheet metal? %&plain peen forming process #ith a neat sketch What is s"per plastic of metal? ho# this process is carrie o"t on sheet metals? UINT--

PART3A (2 Mar)*+
1. 2o# the plastic is efine ? 2. 9i(e some e&amples of a iti(es $. 9i(e some e&amples for thermosetting p lastics. '. 9i(e some e&ample of thermo plastics. *. 9i(e some a iti(es a e to the man"fact"ring of r"))er. +. What are the processes of thermoplastics? ,. What are the t#o t!pes of inCection mo"l ing? .. What are the t!pes of compression mo"l ing? /. efine co pol!meri?ation 11. What are the foame plastics?

Part34 (1+ Marks)

1. What are the characteristics of the forming an shaping processes? 2. What are the t!pes of mo"l ing an thermoplastics?

$. %&plain the #orking princ iples an application of

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ME2201/ Manufacturing Technology -I a. inCection mo"l ing ). )lo# mo"l ing c. rotational mo"l ing . film )lo#ing '. %&plain the thermoforming process *. %&plain in "ction an "ltrasonic metho s. +. %&plain #orking an princ iple of applications of a. compression mo"l ing ). transfer mo"l ing

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