Ram Mohan E-8 Ekta Apartments Saket New Delhi 110017 E-mail rammohan@bol.net.in ramohanino@gmail.

com

Phone +911126521174 +911126510024 +919810442672

Ram Mohan Experienced TQM, Toyota Production System(Lean Consultant) New Product Development Management and Change Agent: Manufacturing and Industrial Sectors Projects on Toyota Way ( Lean Manufacturing) Current Projects Ceat Tyres Plant A Achieving 100000 tyres from current 76000 tyres in 6 months Plant B New Lean Factory design through VSM Specialty products Plant C Pull Type Production for Radial Tyres 110 SKUs Minda group Managing Repeaters and Strangers and reducing delivery time from 45 days to 15 days DCM Engg New Plant lean manufacturing for Jobbing Foundry Manufacturing Excellence All Units of KEC international Imperial Auto Industries relocation of exsisting plant to new location Objective reduce from 20 hours to 10 hours with 60% of exsisting workforce Modular lines , reduced material movement ( by 50%) Poke yoke all process GNA Udyog improvement of daily output of MUL and Mahendra lines by 30 % Assignments present and past Senior Consultant Manufacturing Excellence and Innovation Confederation of Indian Industries Ucal Group (India and USA) - Advisor Business Development deploying Toyota Way Minda Group ( India and Germany) -Advisor Manufacturing Excellence and New Product Management Dua AFG consultants Advisor Technical Merger and Acquisitions Automotive Coaches and Components ( Ashok Leyland Group) Consultant Product and Process improvement Society Of Automobile Manufacturers Consultant for standardization Truck and Bus SRF Polymers Lean consultant DCM Engineering TQM Consultant and Manufacturing Process innovation RPG Group Ceat and KEC Consultant Supply Chain and Manufacturing Process Improvement SRF Industrial Fabric business implementing Toyota production system Tata Bearings Lean manufacturing GNA Udyog total business process development through Toyota Production system Mahindra and Mahindra Institute of Quality - Faculty Contemporary manufacturing (Based on Toyota Production System) Maruti Suzuki Faculty Contemporary manufacturing and Process design

Ram Mohan E-8 Ekta Apartments Saket New Delhi 110017 E-mail rammohan@bol.net.in ramohanino@gmail.com

Phone +911126521174 +911126510024 +919810442672

Visionary Leader for Manufacturing ( Prof, Shoji Shibas Initiative for World Class Manufacturing Initiative for Indian Industries Faculty for Contemporary Manufacturing

Present and Past Change Management / Consultancy Consulting and Implementation of Lean initiatives based on the Toyota Production System at a number of manufacturers Employed by the Confederation of Indian Industry to provide consultancy and training on on Developing manufacturing Excellence through TQM and lean management delivered to more than 19 Auto component companies Design of Experiments for Process and Quality Improvements experience in New product Design and Development using analytical techniques such as FEA ( Development of three major projects related to Vehicle Design with two Heavy Vehicle Manufacturers Sr. Consultant, SRF Group of companies for Lean Implementation Sr. Consultant ,Society of Indian Automobile Manufacturers Association (SIAM) Panel Consultant Ashok Leyland. Eicher Motors and Force Motors Panel Consultant United Nation ( UNFPA) Professional Career Worked in a number of roles in DCM Toyota, an Indian JV manufacturing Buses and Trucks Chief of Design and Quality and Project Head for TQM implementation Team leader responsible for setting up CKD assembly unit in Bangladesh Plant Production Control and Administration based on the Toyota Production System Established a number of manufacturing lines based on JIT production Education B.Sc.(Mechanical) Engineering, Kerala University, India MBA, FMS Delhi University Specialisation : Operation Management and Operation Research Summary has received many months of training in the - Toyota Production System. Product Design and Quality Management in their Japanese factories and many more months of on-the-job training from visiting Toyota engineers. has been working as a consultant since leaving the Toyota JV Experienced consultant and leader, with a background in Industrial and Mechanical Engineering, with an MBA from FMS Delhi . I have worked in the auto industry (DCM Toyota and Bharat Electronics Limited, as an employee. Since April 1992, I have worked in the New Manufacturing world, where I coach lean teams at client sites. My mission is to apply Lean and Toyota Production System

Ram Mohan E-8 Ekta Apartments Saket New Delhi 110017 E-mail rammohan@bol.net.in ramohanino@gmail.com

Phone +911126521174 +911126510024 +919810442672

principles to help build strong organizations, to improve quality of Manufacturing companies in India , and to help the development of employees. Specialties: Toyota Production System( Lean manufacturing ) integrating TQM, TPM and Empowerment for automobile and other Engineering Industries Manufacturing Process improvement deploying SPC, Autonomation And Design of Experiments Manufacturing Process Design and production Engineering Supplier /Vendor Supply and Quality Improvement Inventory Optimization, Supplier Chain integration with Toyota Production System Business Process Improvement, Change Management New Product development (QFD, Triz) Flow Manufacturing Integrating IT with TPS Currently writing a book, tentatively titled, "Cell Design and Flow Manufacturing:. Details of some of Projects and Work Experience

Publications /Projects Development of 8x4 Truck and 12 Metre Bus for Ashok Leyland Limited Code of Practice for Bus Design,Manufacturing & Approval Current Features &Practices Construction Of Truck Cabin & Load Body Study of trailer regulation and draft regulation for SIAM Sample Survey on Bus Body Builders Safety and Emission land other mandatory requirementsPre launch Study for Toyota Motor Corporation (for Qualis) Methanol Alternate to Petroleum Powered Automobiles Paper presented at the National Seminar on Vehicle Emission Norms

Production Planning System Design and Implementation SRF limited IFD Tiruchirapally ( Based on Toyota Production System) Production Planning System Design and Implementation SRF limited Industrial Synthetic Business Chennai ( Based on Toyota Production

Ram Mohan E-8 Ekta Apartments Saket New Delhi 110017 E-mail rammohan@bol.net.in ramohanino@gmail.com

Phone +911126521174 +911126510024 +919810442672

System and VSM) Business improvement through VSM Design and Implementation TATA Bearing ( Based on Toyota Production System and VSM Manufacturing Process Improvement - Throughput improvement, Technology up gradation through in house capability development program ( Deep analysis) RPG group Developing manufacturing Excellence through TQM and lean management CII -ACT Program ( 14 Companies) Developing manufacturing Excellence through TQM and lean management CII -Minda Cluster Program ( 5 Division) Developing manufacturing Excellence through TQM and lean management CII -Minda group Cluster Program ( 8 Companies) Total business Improvement for UCAL group of companies Improving Throughput and quality through Toyota Production System IP Rings Up gradation of Manufacturing Process (Automotive Coaches and Components An Ashok Leyland Subsidary) Manufacturing Process Improvement and First Time Right project-Standard Radiators, Baroda (Based on TPS) Business Process Improvement and implementation of Small Batch production Halgona Radiators, Bangalore (Based on TPS) Design and implementation Single piece Flow for High Pressure Pipe Manufacturing IAI . Faridabad Design and Implementation Single Piece flow Bearing Assembly Line Shriram Bearings, Ranchi Component Development and Supply Management for Northern India IVECO Project Ashok Leyland ( Eight Suppliers ) Bus Body improvement project for ACCL ( Ashok Leyland Limited) Special Purpose Vehicle Design/development for Bharat Electronics, CocoCola, Pepsi Bottles etc DTL Ancillaries on LCV and HCV Platform.

Work Experience

1984-1992 D.C.M.Toyota Limited Worked as Chief of Design and Quality at DCM Toyota for the Dyna Project.

Ram Mohan E-8 Ekta Apartments Saket New Delhi 110017 E-mail rammohan@bol.net.in ramohanino@gmail.com

Phone +911126521174 +911126510024 +919810442672

Team Leader -Technical Export Market Development and have set up CKD Assembly operation in Bangla Desh, introduced Dyna Bus and Truck in Tanzania .Localisation and testing of all Dyna Parts for India Project. Set up and upgraded Three Bus Body Building Units to build Dyna Clipper Buses and achieving monthly production rate of 50 to 60 buses/unit Design and development of Various Types Of Special Purpose Vehicles on Dyna Platform Established two Cargo body manufacturing units for Rear deck based on JIT production ( With Four Types of Deck models) Project Head -TQM Project implementation Implemented Vendor improvement jointly with Toyota Motor Corporation Team for Major aggregates and Components Plant Production Control and Production Administration during Plant Start up based on Toyota Production System. 1976-1994 M/S Bharat Electronics Limited Mobile Radar Head of Manufacturing Engineering and Production Control
: 35 Years

Year of Experience