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s

MOTOR STATER SOLUTION


CONTROL PROTECTION COMPONENT

1 2 3 4 5 6 7 8

TeSys Motor Stater open version TeSys Motor Stater enclosed version Protection Component Motor Circuit Breaker Protection Component Fuse Protection Contactors Protection Components Relays Control Relays Technical Informations

Sommaire

1 - TeSys motor starters open version

b Levels of services . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/2

Selection guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 1/4

Combination automatic motor starters


b D.O.L. starters, type 1 coordination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/6 b D.O.L. starters, type 2 coordination . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/10

Combination starters for customer assembly


b D.O.L. starters v With circuit-breaker and overload protection built into the circuit-breaker . . page 1/16 v With circuit-breaker and overload protection by separate thermal overload relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/18 v With integral 18, 32, 63 contactor breakers with overload protection by separate module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/22 v With fuse protection (NF C or DIN) . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/24 v With fuse protection (BS fuses) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/32 b Star-delta starters v With circuit-breaker and overload protection built into the circuitbreaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/26 v With circuit-breaker and overload protection by separate overload relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/28 v With fuse protection (NF C or DIN) . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/30 v With fuse protection (BS fuses) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/33

D.O.L. starters, plate mounted, for motor control


b 4 to 37 kW, with isolating device, pre-assembled . . . . . . . . . . . . . . . . page 1/34

Star-delta starters for motor control


b 5.5 to 132 kW, without isolating device, pre-assembled . . . . . . . . . . . page 1/37 b 7.5 to 132 kW, without mechanical interlock, for customer assembly . . page 1/39 b 90 to 375 kW, v Without isolating device, pre-assembled . . . . . . . . . . . . . . . . . . . . . . page 1/45 v On chassis for customer assembly . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/47

TeSys U starter-controllers
Selection guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 1/52 b TeSys U starter-controllers v Presentation and application examples . . . . . . . . . . . . . . . . . . . . . . . page 1/54 v Non-reversing and reversing power bases . . . . . . . . . . . . . . . . . . . . . page 1/64 v Add-on contact blocks and auxiliary contact modules . . . . . . . . . . . . page 1/66 v Power connection pre-wired system, limiter blocks and accessories . page 1/67 v Standard and advanced control units . . . . . . . . . . . . . . . . . . . . . . . . . page 1/69 v Multifunction control units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/70 v Function modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/71 b PowerSuite software workshop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/72 b TeSys U controllers v Control bases and control units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/76 b Parallel wiring module and pre-wired coil connection components . . . . page 1/80

1/0

b AS-Interface communication modules . . . . . . . . . . . . . . . . . . . . . . . . . page 1/82 b Modbus communication modules and pre-wired coil connection components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/84 b Communication gateways LUF P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/86

integral 18, 32 and 63 contactor breakers and reversing contactor breakers


b General, terminology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 1/116 b Equipment selection for starters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/122 b Contactor breakers and reversing contactor breakers integral 18 . . . . . . page 1/126 b Contactor breakers and reversing contactor breakers integral 32 . . . . . . page 1/144 b Contactor breakers and reversing contactor breakers integral 63 . . . . . . page 1/166

Adaptators for use with busbar system


b With 40 mm and 60 mm pitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/200

TeSys Quickfit installation system for motor starter components


Selection guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/212 b Power circuit pre-wiring components . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/219 b Control-command pre-wiring components . . . . . . . . . . . . . . . . . . . . . . page 1/221

Pre-assembled panel busbar system AK5


b Busbar systems, removable power sockets . . . . . . . . . . . . . . . . . . . . page 1/234 b Component mounting plates, extension plates, control terminal blocks, accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/235 b Variable speed drives for asynchronous motors Selection guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/238

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General

TeSys motor starters


Levels of service

Type 1 and type 2 coordination according to the standard

The standard defines tests at different levels of current; the purpose of these tests is to place the equipment in extreme conditions. The standard defines 2 types of coordination, according to the condition of the components after testing: type 1, type 2. To determine the type of coordination, the standard requires that the behaviour of the equipment be tested under overload and short-circuit conditions for 3 fault current values, covering overload and short-circuit conditions. Type 1 coordination Type 1 coordination requires that in a short-circuit condition, the contactor or starter must not present any danger to personnel or installations and must not be able to resume operation without repair or the replacement of parts. Type 2 coordination Type 2 coordination requires that In a short-circuit condition, the contactor or starter must not present any danger to personnel or installations and must subsequently be able to resume operation. The risk of contact welding is permissible; in this case, the manufacturer must indicate measures to be taken regarding maintenance of the equipment. Type 2 coordination increases reliability of operation.
t
Overload zone Low-level short-circuit zone Short-circuit zone

Current values
Current Ico (overload I < 10 In) The thermal overload relay associated with the contactor provides protection against this type of fault, up to a value Ico (see curve) defined by the manufacturer. Standard IEC 60947-4-1 specifies the 2 current values to be used for checking coordination between the thermal overload relay and the short-circuit protection device: b at 0.75 Ico only the thermal overload relay must trip, b at 1.25 Ico the short-circuit protection device must operate. Current r (low level short-circuit 10 < I < 50 In) The main cause of this type of fault is the deterioration of insulating materials. Standard IEC 60947-4-1 defines an intermediate short-circuit current r. This test current makes it possible to check whether the protection device is providing protection against low-level short-circuits.
Operational current Ie (AC-3) (A) Ie y 16 16 < Ie y 63 63 < Ie y 125 125 < Ie y 315 315 < Ie y 630 630 < Ie y 1000 Current r (kA) 1 3 5 10 18 30

2 4 5

7 3
1 In 10 0,75 Ico 1,25 Ico Ico Ir

6
50 Iq a k In

1 2 3 4 5 6 7

Thermal overload relay curve. Fuse. Tripping of thermal overload relay only. Thermal limit of the circuit-breaker. Thermal overload relay limit. Current broken by the SCPD (1). Circuit breaker magnetic trip.

Current Iq (short-circuit > current r) This type of fault corresponds to a dead short and is relatively rare. It can be caused by a connection error during maintenance work. Short-circuit protection is provided by fast operating devices. Standard IEC 60947-4-1 defines a current Iq. The coordination tables supplied by Schneider Electric are based on a current Iq that is generally u 50 kA.
(1) SCPD: short-circuit protection device.

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General (continued)

TeSys motor starters


Levels of service

Selection
No coordination Considerable risks to both persons and equipment. Not authorised by standards: v NF C 15-100 and IEC 60364-1, article 133-1 (installation regulations), v EN/IEC 60204-1, article 7 (electrical equipment in machines), v IEC 60947-4-1, article 8.2.5. (starters) Type 1 coordination The most frequently used solution. b Equipment costs are lower. b Reliability of operation is not a requirement. b Before restarting, it may be necessary to repair the motor starter. Consequences: v significant amount of machine downtime, v skilled maintenance personnel required to repair, check, obtain supplies. Example: air conditioning in commercial premises. Type 2 coordination This solution ensures reliability of operation. Consequences: v reduced machine downtime, v reduced maintenance after a short-circuit. Example: escalators. Total coordination With this solution, no damage or misadjustment is permissible and reliability of operation is guaranteed. Consequences: v immediate return to service, v no special precautions required. Examples: smoke extraction, fire-fighting pumps.

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Selection guide

TeSys motor starters - open version

Applications

Pre-assembled starters

1
Starter type

Small machines starting under full load: D.O.L. starters

Machines starting under no-load: star-delta starters

D.O.L. starters with circuit-breaker

D.O.L. starters with fuse protection

Soft start units or star-delta starters to be used in association with a circuit-breaker or fuses

Level of service

Type 1 coordination

Type 2 coordination

Power at 400 V

Up to 5.5 kW

Up to 37 kW

Up to 37 kW

Up to 132 kW

Type of components

Combination automatic motor starter with overload protection built into the circuit-breaker

Fuse carrier + plate mounted contactor

3 contactors (line, star and delta, mounted on plate, rail or chassis)

Pages

1/6 and 1/7

1/8 and 1/9

1/10 and 1/11

1/34

1/37

1/4

Starters for customer assembly

Small machines starting under full load: D.O.L. starters Machines starting under no-load: star-delta starters

1
D.O.L. or star-delta starters with fuses

D.O.L. or star-delta starters with circuit-breakers

Total coordination

Type 1 and type 2 coordination

Up to 30 kW

Up to 110 kW

Up to 315 kW

Up to 355 kW

Contactor-breaker

Thermal magnetic circuit-breaker + contactor(s)

Thermal-magnetic circuit-breaker + contactor(s) + thermal overload relay

Fuse carrier + contactor(s) + thermal overload relay

Switch-disconnector-fuse + contactor(s) + thermal overload relay

1/22 and 1/23

1/16 and 1/17 1/26 and 1/27

1/18 and 1/19 1/28 and 1/29

1/24 1/30

1/25, 1/31 1/32 and 1/33

1/5

References

TeSys motor starters - open version


Combination automatic motor starters with overload protection built into the circuit-breaker

D.O.L. starters, non-reversing, from 0.37 to 5.5 kW at 400/415 V, type 1 coordination

1
Characteristics
Starter type Breaking capacity (lq) (1) Conforming to IEC 60947-4-1 GV2 400/415 V 440 V 500 V kA kA kA

This pre-assembled combination comprises: b 1 motor circuit-breaker type GV2 ME, b 1 3-pole contactor, b 1 combination block GV2 AF01.

ME06K1 50 50 50

ME07K1 50 50 50

ME08K1 50 50 50

ME10K1 50 50 50

ME14K1 50 15 10 (4 kW) 6 (5.5 kW)

ME16K1 15 8 6

References
D.O.L. starters, non-reversing
Standard power ratings of 3-phase motors 50-60 Hz in AC-3 400/ 440 V 500 V 415 V Setting range of thermal trips Fixed magnetic tripping current 13 Irth For customer assembly Pre-assembled Weight

Motor Contactor circuit-breaker Reference to Reference be completed (3)

Basic reference, to be completed by adding the voltage code (2) GV2 ME06K1pp kg 0.460

kW 0.37 0.55 0.75 1.1 1.5 2.2 GV2 ME10K1pp 3 4 5.5

kW 0.37 0.55 0.75 1.1 1.5 2.2 3 4 5.5

kW 0.37 0.55 0.75 1.1 1.5 2.2 3 4 5.5 7.5

A 11.6

A 22.5

GV2 ME06

LC1 K06

1.62.5

33.5

GV2 ME07

LC1 K06

GV2 ME07K1pp

0.460

2.54

51

GV2 ME08

LC1 K06

GV2 ME08K1pp

0.460

46.3

78

GV2 ME10

LC1 K06

GV2 ME10K1pp

0.460

610

138

GV2 ME14

LC1 K09

GV2 ME14K1pp

0.460

914

170

GV2 ME16

LC1 K12

GV2 ME16K1pp

0.460

Add-on blocks
Description Combination block between circuit-breaker and contactor Sold in lots of 10 Unit reference GV2 AF01 Weight kg 0.020

(1) The breaking performance of circuit-breakers GV2 ME can be increased by adding a current limiter GV1 L3, see page 3/9. (2) Standard control circuit voltages (for other voltages, please consult your Regional Sales Office). Volts 24 110 220/230 230 230/240 380/400 a 50/60 Hz B7 F7 M7 P7 U7 Q7 c (4) BW3 (3) Please consult your Regional Sales Office. (4) Coil: low consumption (1.5 W), wide range (0.71.3 Uc) with integral suppression device as standard.

Dimensions : page 1/12

Schemes : page 1/14

1/6

References

TeSys motor starters - open version


Combination automatic motor starters with overload protection built into the circuit-breaker

D.O.L. starters, reversing, from 0.37 to 5.5 kW at 400/415 V, type 1 coordination


This pre-assembled combination comprises: b 1 motor circuit-breaker type GV2 ME, b 1 3-pole reversing contactor, b 1 combination block GV2 AF01.

Characteristics
Starter type Breaking capacity (lq) (1) Conforming to IEC 60947-4-1 GV2 400/415 V 440 V 500 V kA kA kA ME06K2 50 50 50 ME07K2 50 50 50 ME08K2 50 50 50 ME10K2 50 50 50 ME14K2 50 15 10 (4 kW) 6 (5.5 kW) ME16K2 15 8 6

References
D.O.L. starters, reversing
Standard power ratings of 3-phase motors 50-60 Hz in AC-3 400/ 440 V 500 V 415 V Setting range of thermal trips Fixed magnetic tripping current 13 Irth For customer assembly Pre-assembled Weight

Motor Contactor circuit-breaker Reference to Reference be completed (3)

Basic reference, to be completed by adding the voltage code (2) GV2 ME06K2pp kg 0.460

kW 0.37 0.55 0.75 1.1 1.5 2.2 3 4 5.5

kW 0.37 0.55 0.75 1.1 1.5 2.2 3 4 5.5

kW 0.37 0.55 0.75 1.1 1.5 2.2 3 4 5.5 7.5

A 11.6

A 22.5

GV2 ME06

LC2 K06

1.62.5

33.5

GV2 ME07

LC2 K06

GV2 ME07K2pp

0.460

2.54

51

GV2 ME08

LC2 K06

GV2 ME08K2pp

0.460

GV2 ME10K2 pp

46.3

78

GV2 ME10

LC2 K06

GV2 ME10K2pp

0.460

610

138

GV2 ME14

LC2 K09

GV2 ME14K2pp

0.460

914

170

GV2 ME16

LC2 K12

GV2 ME16K2pp

0.460

Add-on blocks
Description Combination block between circuit-breaker and contactor Sold in lots of 10 Unit reference GV2 AF01 Weight kg 0.020

(1) The breaking performance of circuit-breakers GV2 ME can be increased by adding a current limiter GV1 L3, see page 3/9. (2) Standard control circuit voltages (for other voltages, please consult your Regional Sales Office). Volts 24 110 220/230 230 230/240 380/400 a 50/60 Hz B7 F7 M7 P7 U7 Q7 c (4) BW3 (3) Please consult your Regional Sales Office. (4) Coil: low consumption (1.5 W), wide range (0.71.3 Uc) with integral suppression device as standard.

Dimensions : page 1/12

Schemes : page 1/14

1/7

References

TeSys motor starters - open version


Combination automatic motor starters with overload protection built into the circuit-breaker

D.O.L. starters, non-reversing, from 0.06 to 37 kW at 400/415 V, type 1 coordination

1
Characteristics
Starter type GV2/GV3

This pre-assembled combination comprises: b 1 motor circuit-breaker type GV2 ME or GV3 ME, b 1 3-pole contactor, b 1 combination block GV2 AF3 (for GV2 DM) or 3 power connections (for GV3 DM).

Breaking capacity (lq) (1)

Conforming to IEC 60947-4-1

400/415 V 440 V 500 V

kA kA kA

DM 102 to DM 110 50 50 50

DM 114

DM 116

DM 120

DM 121

DM 122

DM 132

DM 138

DM 140

DM 150

DM 163

DM 180

50 15 6

15 8 6

15 8 6

15 6 4

15 6 4

10 6 4

35 25 8

35 25 8

35 25 8

35 25 8

35 10 4

References
D.O.L. starters, non-reversing
Standard power ratings of 3-phase motors 50-60 Hz in AC-3 400/ 440 V 500 V 415 V Setting range of thermal trips Fixed magnetic tripping current 13 Irth For customer assembly Pre-assembled Weight

Motor Contactor circuit-breaker Reference to Reference be completed (2)

Basic reference, to be completed by adding the voltage code (2) GV2 DM102pp (3) GV2 DM103pp (3) GV2 DM104pp (3) GV2 DM105pp (3) GV2 DM106pp (3) kg 0.596 0.596 0.596 0.596 0.596

GV2 DM102pp

kW 0.06 0.09 0.12 0.18 0.25 0.37 0.55 0.75 1.1 1.5 2.2 3 4 5.5 7.5 9 11 15 18.5 18.5 22 30 37

kW 0.06 0.09 0.12 0.18 0.25 0.37 0.55 0.75 1.1 1.5 2.2 3 4 5.5 7.5 9 11 15 18.5 22 25 30 45

kW 0.37 0.55 0.75 1.1 1.5 2.2 3 4 5.5 7.5 9 11 15 18.5 18.5 22 30 37 55

A 0.160.25 0.250.40 0.400.63 0.631 11.6

A 2.4 5 8 13 22.5

GV2 ME02 GV2 ME03 GV2 ME04 GV2 ME05 GV2 ME06

LC1 D09pp LC1 D09pp LC1 D09pp LC1 D09pp LC1 D09pp

1.62.5 2.54 46.3 610 914 1318 1723 2025 2432 2540 2540 4063 4063 5680

33.5 51 78 138 170 223 327 327 416 520 520 819 819 1040

GV2 ME07 GV2 ME08 GV2 ME10 GV2 ME14 GV2 ME16 GV2 ME20 GV2 ME21 GV2 ME22 GV2 ME32

LC1 D09pp LC1 D09pp LC1 D09pp LC1 D09pp LC1 D12pp LC1 D18pp LC1 D25pp LC1 D25pp LC1 D32pp

GV2 DM107pp (3) GV2 DM108pp (3) GV2 DM110pp (3) GV2 DM114pp (3) GV2 DM116pp GV2 DM120pp GV2 GV2 GV2 GV3 GV3 GV3 GV3 GV3 DM121pp DM122pp DM132pp DM138pp DM140pp DM150pp DM163pp DM180pp

0.596 0.596 0.596 0.596 0.601 0.606 0.646 0.646 0.651 1.965 2.917 2.917 2.917 3.044

Add-on blocks
Mounting Sold in Unit Weight of GV2 lots of reference kg Combination block between 5 rail 10 GV2 AF3 0.016 circuit-breaker and contactor Mounting plate 10 GV2 AF4 0.016 LAD 311 (1) The breaking performance of circuit-breakers GV2 ME can be increased by adding a current limiter GV1 L3, see page 3/9. (2) Standard control circuit voltages (for other voltages, please consult your Regional Sales Office). Volts 24 220 230 a 50/60 Hz B7 M7 P7 c (4) BD (3) Type 2 coordination also possible, see page 1/17. (4) Only available for GV2 DM. Coil with integral suppression device as standard. Description

Dimensions : pages 1/12 and 1/13

Schemes : page 1/14

1/8

References

TeSys motor starters - open version


Combination automatic motor starters with overload protection built into the circuit-breaker

D.O.L. starters, reversing, from 0.06 to 15 kW at 400/415 V, type 1 coordination


This pre-assembled combination comprises: b 1 motor circuit-breaker type GV2 ME, b 1 3-pole reversing contactor, b 1 combination block GV2 AF3.

Characteristics
Starter type Breaking capacity (lq) (1) Conforming to IEC 60947-4-1 GV2 400/415 V 440 V 500 V kA kA kA DM202 to DM210 50 50 50 DM214 50 15 10 DM216 15 8 6 DM220 15 8 6 DM221 15 6 4 DM222 15 6 4 DM232 10 6 4

References
D.O.L. starters, reversing (3)
Standard power ratings of 3-phase motors 50-60 Hz in AC-3 400/ 440 V 500 V 415 V Setting range of thermal trips Fixed magnetic tripping current 13 Irth For customer assembly Pre-assembled Weight

Motor Contactor circuit-breaker Reference to Reference be completed (4)

Basic reference, to be completed by adding the voltage code (2) GV2 DM202pp GV2 DM203pp GV2 DM204pp GV2 DM205pp GV2 DM206pp kg 0.963 0.963 0.963 0.963 0.963

kW 0.06 0.09 0.12 0.18 0.25 0.37 0.55 0.75 1.1 1.5 2.2 3 4 5.5 7.5 9 11 15

kW 0.06 0.09 0.12 0.18 0.25 0.37 0.55 0.75 1.1 1.5 2.2 3 4 5.5 7.5 9 11 15

kW 0.37 0.55 0.75 1.1 1.5 2.2 3 4 5.5 7.5 9 11 15 18.5

A 0.160.25 0.250.40 0.400.63 0.631 11.6

A 2.4 5 8 13 22.5

GV2 ME02 GV2 ME03 GV2 ME04 GV2 ME05 GV2 ME06

LC2 D09pp LC2 D09pp LC2 D09pp LC2 D09pp LC2 D09pp

GV2 DM202pp

1.62.5 2.54 46.3 610 914 1318 1723 2025 2432

33.5 51 78 138 170 223 327 327 416

GV2 ME07 GV2 ME08 GV2 ME10 GV2 ME14 GV2 ME16 GV2 ME20 GV2 ME21 GV2 ME22 GV2 ME32

LC2 D09pp LC2 D09pp LC2 D09pp LC2 D09pp LC2 D12pp LC2 D18pp LC2 D25pp LC2 D25pp LC2 D32pp

GV2 DM207pp GV2 DM208pp GV2 DM210pp GV2 DM214pp GV2 DM216pp GV2 DM220pp GV2 DM221pp GV2 DM222pp GV2 DM232pp

0.963 0.963 0.963 0.963 0.973 0.983 1.063 1.063 1.073

Add-on blocks
Mounting Sold in Unit Weight of GV2 lots of reference kg Combination block between 5 rail 10 GV2 AF3 0.016 circuit-breaker and contactor Mounting plate 10 GV2 AF4 0.016 LAD 311 (1) The breaking performance of circuit-breakers GV2 ME can be increased by adding a current limiter GV1 L3, see page 3/9. (2) Standard control circuit voltages (for other voltages, please consult your Regional Sales Office). Volts 24 220 230 a 50/60 Hz B7 M7 P7 c (5) BD (3) Type 2 coordination also possible, see page 1/19. (4) See page 5/58. (5) Coil with integral suppression device as standard. Description

Dimensions : page 1/12

Schemes : page 1/15

1/9

References

TeSys motor starters - open version


Combination automatic motor starters with overload protection built into the circuit-breaker

D.O.L. starters, non-reversing, from 0.06 to 15 kW at 400/415 V, type 2 coordination

1
Characteristics
Starter type Breaking capacity (lq) (1) Conforming to IEC 60947-4-1 GV2 400/415 V 440 V 500 V kA kA kA

This pre-assembled combination comprises: b 1 motor circuit-breaker type GV2 P, b 1 3-pole contactor, b 1 combination block GV2 AF3.

DP102 to DP110 130 130 130

DP114 130 130 50

DP116 130 50 42

DP120 50 20 10

DP121 50 20 10

DP122 50 20 10

DP132 50 20 10

References
D.O.L. starters, non-reversing
Standard power ratings of 3-phase motors 50-60 Hz in AC-3 400/ 440 V 500 V 415 V Setting range of thermal trips Fixed magnetic tripping current 13 Irth For customer assembly Pre-assembled Weight

Motor Contactor circuit-breaker Reference to Reference be completed (3)

Basic reference, to be completed by adding the voltage code (2) GV2 DP102pp GV2 DP103pp GV2 DP104pp GV2 DP105pp GV2 DP106pp kg 0.686 0.686 0.686 0.686 0.686

kW 0.06 0.09 0.12 0.18 0.25 0.37 0.55 0.75 1.1 1.5 2.2 3 4 5.5 7.5 9 11 15

kW 0.06 0.09 0.12 0.18 0.25 0.37 0.55 0.75 1.1 1.5 2.2 3 4 5.5 7.5 9 11 15

kW 0.37 0.55 0.75 1.1 1.5 2.2 3 4 5.5 7.5 9 11 15 18.5

A 0.160.25 0.250.40 0.400.63 0.631 11.6

A 2.4 5 8 13 22.5

GV2 P02 GV2 P03 GV2 P04 GV2 P05 GV2 P06

LC1 D09pp LC1 D09pp LC1 D09pp LC1 D09pp LC1 D09pp

1.62.5 2.54 46.3 610 914 1318 1723 2025 2432

33.5 51 78 138 170 223 327 327 416

GV2 P07 GV2 P08 GV2 P10 GV2 P14 GV2 P16 GV2 P20 GV2 P21 GV2 P22 GV2 P32

LC1 D09pp LC1 D09pp LC1 D09pp LC1 D09pp LC1 D25pp LC1 D25pp LC1 D25pp LC1 D25pp LC1 D32pp

GV2 DP107pp GV2 DP108pp GV2 DP110pp GV2 DP114pp GV2 DP116pp GV2 DP120pp GV2 DP121pp GV2 DP122pp GV2 DP132pp

0.686 0.696 0.736 0.736 0.741 0.736 0.741 0.741 0.741

GV2 DP102pp

Add-on blocks
Mounting Sold in Unit Weight of GV2 lots of reference kg Combination block between 5 rail 10 GV2 AF3 0.016 circuit-breaker and contactor Mounting plate 10 GV2 AF4 0.016 LAD 311 (1) The breaking performance of circuit-breakers GV2 P can be increased by adding a current limiter GV1 L3, see page 3/9. (2) Standard control circuit voltages (for other voltages, please consult your Regional Sales Office). Volts 24 220 230 a 50/60 Hz B7 M7 P7 c (4) BD (3) See page 5/58. (4) Coil with integral suppression device as standard. Description

Dimensions : page 1/13

Schemes : page 1/15

1/10

References

TeSys motor starters - open version


Combination automatic motor starters with overload protection built into the circuit-breaker

D.O.L. starters, reversing, from 0.06 to 15 kW at 400/415 V, type 2 coordination


This pre-assembled combination comprises: b 1 motor circuit-breaker type GV2 P, b 1 3-pole reversing contactor, b 1 combination block GV2 AF3.

Characteristics
Starter type Breaking capacity (lq) (1) Conforming to IEC 60947-4-1 GV2 400/415 V 440 V 500 V kA kA kA DP202 to DP210 130 130 130 DP214 130 130 50 DP216 130 50 42 DP220 50 20 10 DP221 50 20 10 DP222 50 20 10 DP232 50 20 10

References
D.O.L. starters, reversing
Standard power ratings of 3-phase motors 50-60 Hz in AC-3 400/ 440 V 500 V 415 V Setting range of thermal trips Fixed magnetic tripping current 13 Irth For customer assembly Pre-assembled Weight

Motor Contactor circuit-breaker Reference to Reference be completed (3)

Basic reference, to be completed by adding the voltage code (2) GV2 DP202pp GV2 DP203pp GV2 DP204pp GV2 DP205pp GV2 DP206pp kg 1.053 1.053 1.053 1.053 1.053

kW 0.06 0.09 0.12 0.18 0.25 0.37 0.55 0.75 1.1 1.5 2.2 3 4 5.5 7.5 9 11 15

kW 0.06 0.09 0.12 0.18 0.25 0.37 0.55 0.75 1.1 1.5 2.2 3 4 5.5 7.5 9 11 15

kW 0.37 0.55 0.75 1.1 1.5 2.2 3 4 5.5 7.5 9 11 15 18.5

A 0.160.25 0.250.40 0.400.63 0.631 11.6

A 2.4 5 8 13 22.5

GV2 P02 GV2 P03 GV2 P04 GV2 P05 GV2 P06

LC2 D09pp LC2 D09pp LC2 D09pp LC2 D09pp LC2 D09pp

GV2 DP202pp

1.62.5 2.54 46.3 610 914 1318 1723 2025 2432

33.5 51 78 138 170 223 327 327 416

GV2 P07 GV2 P08 GV2 P10 GV2 P14 GV2 P16 GV2 P20 GV2 P21 GV2 P22 GV2 P32

LC2 D09pp LC2 D09pp LC2 D09pp LC2 D09pp LC2 D25pp LC2 D25pp LC2 D25pp LC2 D25pp LC2 D32pp

GV2 DP207pp GV2 DP208pp GV2 DP210pp GV2 DP214pp GV2 DP216pp GV2 DP220pp GV2 DP221pp GV2 DP222pp GV2 DP232pp

1.053 1.073 1.153 1.153 1.163 1.153 1.163 1.163 1.163

Add-on blocks
Mounting Sold in Unit Weight of GV2 lots of reference kg Combination block between 5 rail 10 GV2 AF3 0.016 circuit-breaker and contactor Mounting plate 10 GV2 AF4 0.016 LAD 311 (1) The breaking performance of circuit-breakers GV2 P can be increased by adding a current limiter GV1 L3, see page 3/9. (2) Standard control circuit voltages (for other voltages, please consult your Regional Sales Office). Volts 24 220 230 a 50/60 Hz B7 M7 P7 c (4) BD (3) See page 5/58. (4) Coil with integral suppression device as standard. Description

Dimensions : page 1/13

Schemes : page 1/15

1/11

Dimensions, mounting

TeSys motor starters - open version


Combination automatic motor starters

GV2 MEppKppp

On mounting rail AM1 DE200

GV2 MEppK1 pp

GV2 MEppK2pp

152

11

66 87

45

90

GV2 DMppppp
On mounting rail AM1 DE200 With adapter plate LAD 311 GV2 DM1pppp GV2 DM2pppp

152

125 3

c1 c c1 c d1 d
DMp02pp to DMp20pp 176.4 99.6 94.1 DMp21pp to DMp32pp 186.8 105.9 100.4 DMp02pp to DMp20pp 135.6 130.1 112.5 107 DMp21 pp to DMp32 pp 141.9 136.4 112.5 107

234

45

90

GV2 b c c1

GV2 c c1 d d1

References : pages 1/6 to 1/11

1/12

Dimensions, mounting (continued)

TeSys motor starters - open version


Combination automatic motor starters

GV2 DPppppp
On mounting rail AM1 DE200 With adapter plate LAD 311 GV2 DP1pppp GV2 DP2pppp

125 3

c1 c d1 d

234

45

90

c1 c
DPp10pp to DPp32pp 186.8 111.9 106.4 100.5 95 GV2 c c1 DPp02 pp to DPp08 pp 141.6 136.5 DPp10pp to DPp32pp 147.9 142.4

GV2 b c c1 d d1

DPp02 pp to DPp08 pp 176.4 105.6 100.1 100.5 95

GV3 DMppp
On mounting rail AM1 DE200 Screw fixing

125

125

283

c1 c

283

266

80

4 x 4

GV3

DM138

c c1

147 137

DM140, DM180 150, 163 149 156 139 146

References : pages 1/6 to 1/11

1/13

References : pages 1/6 to 1/11


A2 T1/2 T2/4 T3/6
14 22 21/NC 13/NO 14 13/NO

Schemes

GV2 MEppK1pp

GV2 DM1 pppp, GV3 DM1 pppp


A2 T1/2 T2/4 T3/6 5/L3 6/T3 5/L3 3/L2 4/T2 3/L2 1/L1 2/T1 1/L1 A1

1/14
A1 1/L1 2/T1 3/L2 4/T2 5/L3 6/T3 5/L3 3/L2 1/L1
A2 A1 1 3 5 13/NO 14 21/NC 1/L1 T1/2 T2/4 T3/6 14 A2 A1 3/L2 5/L3 13/NO L3 6/T3
5/L3

A2 T1/2 T2/4 T3/6 3/L2 5/L3 13/NO 1/L1

A1 2/T1 4/T2 6/T3 1/L1 3/L2 5/L3

2 L1 2/T1 L2 4/T2
3/L2

1/L1

4 6 14 22

GV2 DM2pppp

GV2 MEppK2 pp

U 1 3 5 13/NO 21/NC A1 4 6 14 22 A2

Combination automatic motor starters

TeSys motor starters - open version

Schemes (continued)

TeSys motor starters - open version


Combination automatic motor starters

GV2 DP1pppp
1/L1 3/L2 5/L3

GV2 DP2 pppp


1/L1 3/L2 5/L3

1/L1 2/T1

3/L2 4/T2

5/L3 6/T3

L1 2/T1

L2 4/T2

13/NO

A2

A1

21/NC

L3 6/T3 13/NO

21/NC

13/NO

14

22

A1

21/NC 22

T1/2

T2/4

T3/6

A2

22

14

Mechanical interlock with integral electrical contacts


Control circuit a Control circuit c
A1 A1 A2 A2 KM2

A1

01

A1

02

01

01

KM1 02

KM2 A1 A1 KM1 02 A2 A2 KM2 KM1

A2

References : pages 1/6 to 1/11

A2

01

02

14

A2

A1

1/15

Combination starters for customer assembly

TeSys motor starters - open version


1

D.O.L. starters with circuit-breaker and overload protection built into the circuit-breaker

0.06 to 110 kW at 400/415 V: type 1 coordination

Standard power ratings of 3-phase motors 50/60 Hz in category AC-3 400/415 V 440 V P Ie Iq (1) P Ie kW A kA kW A 0.06 0.22 50 0.06 0.19 0.09 0.12 0.18 0.25 0.37 0.55 0.75 1.1 1.5 2.2 3 4 5.5 7.5 9 11 15 18.5 22 30 37 37 45 45 50 75 90 110 132 0.28 0.37 0.55 0.76 0.99 1.36 1.68 2.37 3.06 4.42 5.77 7.9 10.4 13.7 16.9 20.1 26.5 32.8 39 51.5 64 64 76 76 90 125 146 178 215

Circuit-breaker Reference Iq (1) kA 50 50 50 50 50 50 50 50 50 50 50 50 15 8 8 8 6 6 25 25 25 10 25 10 25 25 35 35 35 35 500 V P kW Ie A Iq (1) kA

Setting range of thermal trips A 0.160.25

Contactor Reference (2)

GV2 ME02

LC1 K06 or LC1 D09

0.09 0.12 0.18 0.25 0.37 0.55 0.75 1.1 1.5 2.2 3 4 5.5 7.5 9 11 15 18.5 22 30 37 37 45 55 75 90 110

0.36 0.42 0.6 0.88 0.98 1.5 2 2.5 3.5 5 6.5 8.4 11 14.8 18.1 21 28.5 35 42 57 69 69 81 100 135 165 200

50 50 50 50 50 50 50 50 50 50 50 50 15 15 15 15 10 35 35 35 15 25 25 25 35 35 35

GV2 ME03 GV2 ME04 GV2 ME05

0.250.40 0.400.63 0.631 11.6 11.6

LC1 K06 or LC1 D09 LC1 K06 or LC1 D09 LC1 K06 or LC1 D09 LC1 K06 or LC1 D09 LC1 K06 or LC1 D09

0.37 0.55 0.75 1.1 1.5 2.2 3 4 5.5 7.5 9 11 15 18.5 18.5 22 30 37 45 45 55 55 75 90 110 132 160

1 1.21 1.5 2 2.6 3.8 5 6.5 9 12 13.9 18.4 23 28.5 28.5 33 45 55 65 65 80 80 105 129 156 187 220

50 50 50 50 50 50 50 10 10 6 6 4 4 4 8 8 8 8 4 18 4 18 30 30 30 30 30

GV2 ME06 GV2 ME06

GV2 ME07 GV2 ME08 GV2 ME10 GV2 ME14 GV2 ME16

1.6.2.5 2.54 46.3 610 914

LC1 K06 or LC1 D09 LC1 K06 or LC1 D09 LC1 K06 or LC1 D09 LC1 K09 or LC1 D09 LC1 K12 or LC1 D12

GV2 ME20 GV2 ME21 GV2 ME22 GV2 ME32 GV3 ME40 GV3 ME40 GV3 ME63 GV3 ME63 GV3 ME80 GV7 RE80 GV3 ME80 GV7 RE80 GV7 RE100 GV7 RE100 GV7 RE150 GV7 RE150 GV7 RE150 GV7 RE220

1318 1723 2025 2432 2540 2540 4063 4063 5680 4880 5680 4880 60100 60100 90150 90150 90150 132220

LC1 D18 LC1 D25 LC1 D25 LC1 D32 LC1 D38 LC1 D40 LC1 D50 LC1 D65 LC1 D65 LC1 D65 LC1 D80 LC1 D80 LC1 D95 LC1 D115 LC1 D115 LC1 D150 LC1 F185 LC1 F185

GV7 RE220 GV7 RE220

132220 132220

LC1 F265 LC1 F225

(1) The breaking performance of circuit-breakers GV2 ME can be increased by adding a current limiter GV1 L3, see page 3/9. (2) For reversing operation, replace the prefix LC1 with LC2.

1/16

Combination starters for customer assembly


(continued)
1

TeSys motor starters - open version

D.O.L. starters with circuit-breaker and overload protection built into the circuit-breaker

0.06 to 110 kW at 400/415 V: type 2 coordination


Standard power ratings of 3-phase Circuit-breaker motors 50/60 Hz in category AC-3 Reference (2) Setting 400/415 V 440 V 500 V range of thermal trips P Ie Iq (1) P Ie Iq (1) P Ie Iq (1) kW A kA kW A kA kW A kA A 0.06 0.22 130 0.06 0.19 130 GV2 P02 or GV2 ME02 0.160.25 0.09 0.28 130 0.09 0.36 130 0.12 0.37 130 GV2 P03 or GV2 ME03 0.250.4 0.12 0.42 130 0.18 0.6 130 0.18 0.55 130 GV2 P04 or GV2 ME04 0.40.63 0.25 0.88 130 0.25 0.76 130 0.37 0.98 130 0.37 0.99 130 GV2 P05 or GV2 ME05 0.631 0.37 1 130 0.55 1.5 130 0.55 1.36 130 0.55 1.21 130 GV2 P06 or GV2 ME06 11.6 0.75 1.5 130 GV2 P06 or GV2 ME06 11.6 0.75 2 130 0.75 1.68 130 1.1 2.37 130 1.1 2 130 GV2 P07 or GV2 ME07 1.62.5 1.1 2.5 130 1.5 2.6 130 1.5 3.5 130 1.5 3.06 130 2.2 3.8 130 GV2 P08 or GV2 ME08 2.54 2.2 5 130 GV2 P10 or GV2 ME10 46.3 2.2 4.42 50 3 5.77 50 3 5 50 GV2 ME10 46.3 2.2 4.42 130 3 5.77 130 3 5 130 GV2 P10 46.3 3 6.5 130 4 8.4 130 GV2 P14 or GV2 ME14 610 4 7.9 15 4 6.5 10 5.5 9 10 GV2 ME14 610 4 6.5 50 4 7.9 130 5.5 9 50 GV2 P14 610 5.5 11 130 5.5 10.4 50 7.5 12 42 GV2 P16 or GV2 ME16 914 7.5 13.7 50 9 13.9 42 7.5 14.8 50 9 16.9 20 GV2 P20 or GV2 ME20 1318 9 18.1 50 11 20.1 20 11 18.4 10 GV2 P21 or GV2 ME21 1723 11 21 50 GV2 P22 or GV2 ME22 2025 15 23 10 GV2 P22 2025 15 28.5 35 15 26.5 25 18.5 28.5 10 GV2 P32 or GV2 ME32 2540 15 28.5 70 15 26.5 65 18.5 28.5 50 GV7 RS40 2540 18.5 35 70 18.5 32.8 65 22 33 50 GV7 RS40 2540 22 39 65 GV7 RS40 2540 30 45 50 GV7 RS50 3050 37 55 50 GV7 RS80 4880 22 42 70 GV7 RS50 3050 30 57 70 30 51.5 65 GV7 RS80 4880 GV7 RS80 4880 37 69 70 37 64 65 45 76 65 GV7 RS80 4880 45 65 50 GV7 RS80 4880 55 80 50 GV7 RS80 4880 45 81 70 55 90 65 GV7 RS100 60100 55 100 70 75 125 65 75 135 70 90 146 65 90 129 50 GV7 RS150 90150 90 165 70 110 178 65 110 156 50 GV7 RS220 132220 110 200 70 132 215 65 GV7 RS220 132220 132 187 50 160 220 50 GV7 RS220 132220 (1) The breaking performance of circuit-breakers GV2 P can be increased by adding a current limiter GV1 L3 , see page 3/9. (2) Combinations with circuit-breaker GV2 ME are type 2 coordinated only at 400/415 V and 440 V. (3) For reversing operation, replace the prefix LC1 with LC2. Contactor Reference (3)

LC1 D09 LC1 D09 LC1 D09 LC1 D09 LC1 D09 LC1 D09 LC1 D09 LC1 D09 LC1 D09 LC1 D09 LC1 D09 LC1 D09 LC1 D09 LC1 D12 LC1 D25 LC1 D25 LC1 D25 LC1 D25 LC1 D32 LC1 D32 LC1 D40 LC1 D40 LC1 D80 LC1 D80 LC1 D80 LC1 D80 LC1 D80 LC1 D80 LC1 D80 LC1 D115 LC1 D115 LC1 D115 LC1 D150 LC1 F185 LC1 F225 LC1 F265

1/17

Combination starters for customer assembly

TeSys motor starters - open version


1

D.O.L. starters with circuit-breaker and overload protection by separate thermal overload relay

0.06 to 250 kW at 400/415 V: type 1 coordination

Standard power ratings of 3-phase motors 50/60 Hz in category AC-3 400/415 V 440 V P Ie Iq P Ie kW A kA kW A 0.06 0.22 50 0.06 0.19 0.09 0.12 0.18 0.25 0.37 0.55 0.75 1.1 1.5 2.2 3 4 5.5 7.5 9 11 15 18.5 0.36 0.42 0.6 0.88 1 1.5 2 2.5 3.5 5 6.5 8.4 11 14.8 18.1 21 28.5 35 50 50 50 50 50 50 50 50 50 50 50 50 15 15 15 15 10 70 0.18 0.25 0.37 0.55 0.75 1.1 1.5 2.2 3 4 5.5 7.5 9 11 15 18.5 22 0.55 0.76 1 1.36 1.68 2.37 3.06 4.4 5.77 7.9 10.4 13.7 16.9 20.1 26.5 32.5 39 0.09 0.12 0.28 0.37

Circuit-breaker 500 V P Ie kW A 50 50 50 50 50 50 50 50 50 15 8 8 8 6 6 65 65 0.37 0.55 0.75 1.1 1.5 2.2 3 4 7.5 9 11 15 18.5 22 1 1.21 1.5 2 2.6 3.8 5 6.5 12 13.9 18.4 23 26.5 33 Reference Iq kA 50 50 50 50 50 50 50 10 6 6 4 4 4 25 Rating Irm (1) A 0.4 0.4 0.4 0.63 0.63 1 A 5 5 5 8 8 13

Contactor Reference (2)

Thermal overload relay Reference Setting range A 0.160.23 0.230.36 0.360.54 0.360.54 0.540.8 0.540.8

Iq kA 50 50 50

GV2 LE03 GV2 LE03 GV2 LE03 GV2 LE04 GV2 LE04 GV2 LE05

LC1 K06 LC1 K06 LC1 K06 LC1 K06 LC1 K06 LC1 K06

LR2 K0302 LR2 K0303 LR2 K0304 LR2 K0304 LR2 K0305 LR2 K0305

GV2 LE05

13

LC1 K06

LR2 K0306

0.81.2

GV2 LE06 GV2 LE07

1.6 2.5

22.5 33.5

LC1 K06 LC1 K06

LR2 K0307 LR2 K0307

1.21.8 1.21.8

GV2 LE07 GV2 LE08 GV2 LE08 GV2 LE10 GV2 LE10 GV2 LE14 GV2 LE14 GV2 LE14 GV2 LE16 GV2 LE16 GV2 LE20 GV2 LE22 GV2 LE22 GV2 LE32 NS80HMA NS80HMA NS80HMA

2.5 4 4 6.3 6.3 10 10 10 14 14 18 25 25 32 50 50 50

33.5 51 51 78 78 138 138 138 170 170 223 327 327 416 500 450 650

LC1 K06 LC1 K06 LC1 K06 LC1 K06 LC1 K06 LC1 K09 LC1 K09 LC1 K09 LC1 K12 LC1 D18 LC1 D18 LC1 D25 LC1 D25 LC1 D32 LC1 D38 LC1 D40 LC1 D40

LR2 K0308 LR2 K0310 LR2 K0312 LR2 K0312 LR2 K0314 LR2 K0314 LR2 K0314 LR2 K0316 LR2 K0321 LRD 21 LRD 21 LRD 22 LRD 22 LRD 32 LRD 35 LRD 3355 LRD 3357

1.82.6 2.63.7 3.75.5 3.75.5 5.58 5.58 5.58 811.5 1014 1218 1218 1624 1624 2332 3038 3040 3750

(1) Irm: setting current of the magnetic trip. (2) For reversing operation, replace the prefix LC1 with LC2.

1/18

Combination starters for customer assembly


(continued)
1

TeSys motor starters - open version


D.O.L. starters with circuit-breaker and overload protection by separate thermal overload relay

0.06 to 250 kW at 400/415 V: type 1 coordination (continued)


Standard power ratings of 3-phase motors 50/60 Hz in category AC-3 400/415 V 440 V P Ie Iq P Ie kW A kA kW A 22 42 70 30 37 45 55 75 90 110 132 160 200 220 250 57 69 81 100 135 165 200 240 285 352 388 437 70 70 (3) (3) (3) (3) (3) (3) (3) (3) (3) (3) 30 37 45 75 90 110 132 160 200 220 250 280 51.5 64 76 125 146 178 215 256 321 353 401 470 Circuit-breaker 500 V P Ie kW A 30 40 37 45 55 50 75 90 110 132 160 200 220 250 315 355 55 65 80 90 105 129 156 187 220 281 310 360 445 500 Reference Iq kA 25 25 25 25 (3) (3) (3) (3) (3) (3) (3) (3) (3) (3) (3) Rating Irm (1) A 50 50 80 80 80 100 100 150 150 150 150 220 220 220 220 220 320 320 320 320 320 320 500 500 500 500 500 500 A 650 880 960 960 1040 1300 1200 1500 1350 1800 1950 2200 2640 2420 2640 2860 3200 2860 3520 4160 3840 4160 5000 5550 5000 5500 6000 6500 Contactor Reference (2) Thermal overload relay Reference Setting range A 3750 4865 4865 5570 6380 80104 80104 95120 95120 110140 132220 132220 132220 132220 132220 132220 200330 200330 200330 200330 200330 300500 300500 300500 300500 300500 300500 380630

Iq kA 65 65 65 (3) (3) (3) (3) (3) (3) (3) (3) (3)

NS80HMA NS80HMA NS80HMA NS80HMA NS80HMA NS100 pMA (3) NS100 pMA (3) NS160 pMA (3) NS160 pMA (3) NS160 pMA (3) NS160 pMA (3) NS250 pMA (3) NS250 pMA (3) NS250 pMA (3) NS250 pMA (3) NS250 pMA (3) NS400 pMA (3) NS400 pMA (3) NS400 pMA (3) NS400 pMA (3) NS400 pMA (3) NS400 pMA (3) NS630 pMA (3) NS630 pMA (3) NS630 pMA (3) NS630 pMA (3) NS630 pMA (3) NS630 pMA (3)

LC1 D50 LC1 D65 LC1 D65 LC1 D80 LC1 D80 LC1 D95 LC1 D115 LC1 D115 LC1 D115 LC1 D150 LC1 F185 LC1 F185 LC1 F225 LC1 F225 LC1 F265 LC1 F265 LC1 F265 LC1 F265 LC1 F330 LC1 F330 LC1 F330 LC1 F400 LC1 F400 LC1 F400 LC1 F400 LC1 F400 LC1 F500 LC1 F500

LRD 3357 LRD 3359 LRD 3359 LRD 3361 LRD 3363 LRD 3365 LRD 4365 LRD 4367 LRD 4367 LRD 4369 LR9 F5371 LR9 F5371 LR9 F5371 LR9 F5371 LR9 F5371 LR9 F5371 LR9 F7375 LR9 F7375 LR9 F7375 LR9 F7375 LR9 F7375 LR9 F7379 LR9 F7379 LR9 F7379 LR9 F7379 LR9 F7379 LR9 F7379 LR9 F7381

(1) Irm: setting current of the magnetic trip. (2) For reversing operation, replace the prefix LC1 with LC2. (3) Products marketed under the Merlin Gerin brand. Reference to be completed by replacing the p with the breaking performance code: Breaking performance Iq (kA) NS100 pMA NS160 pMA and NS250pMA NS400 pMA and NS630pMA 400/415 V 25 70 36 70 70 130 440 V 25 65 35 65 65 130 500 V 18 50 30 50 50 70 660/690 V 8 10 8 10 20 35 Code N H N H H L

1/19

Combination starters for customer assembly


(continued)
1

TeSys motor starters - open version


D.O.L. starters with circuit-breaker and overload protection by separate thermal overload relay

0.06 to 250 kW at 400/415 V: type 2 coordination

Standard power ratings of 3-phase motors 50/60 Hz in category AC-3 400/415 V 440 V P Ie Iq P Ie kW A kA kW A 0.06 0.22 130 0.06 0.19 0.09 0.12 0.18 0.25 0.37 0.55 0.75 1.1 1.5 2.2 3 4 5.5 7.5 9 11 15 0.36 0.42 0.6 0.88 0.98 1.6 2 2.5 3.5 5 6.5 8.4 11 14.8 18.1 21 28.5 130 130 130 130 130 130 130 130 130 130 130 130 130 50 50 50 50 0.09 0.12 0.18 0.25 0.37 0.55 0.75 1.1 1.5 2.2 3 2.2 3 4 4 5.5 7.5 9 11 15 0.28 0.37 0.55 0.76 0.99 1.36 1.68 2.37 3.06 4.42 5.77 4.42 5.77 7.9 7.9 10.4 13.7 16.9 20.1 26.5

Circuit-breaker 500 V P Ie kW A 0.37 0.55 0.75 1.1 1.5 2.2 3 3 3 4 4 5.5 5.5 7.5 9 11 15 18.5 22 1 1.21 1.5 2 2.6 3.8 5 5 5 6.5 6.5 9 9 12 13.9 18.4 23 28.5 33 Reference Iq kA 130 130 130 130 130 130 13 50 130 10 50 10 50 42 42 10 10 10 25 Rating Irm (1) A 0.4 A 5

Contactor Reference (2)

Thermal overload relay Reference Setting range A 0.160.25

Iq kA 130 130 130 130 130 130 130 130 130 130 50 50 130 130 15 130 50 50 20 20 20

GV2 L03 or LE03

LC1 D09

LRD 02

GV2 L03 or LE03

0.4

LC1 D09

LRD 03

0.250.40

GV2 L04 or LE04

0.63

LC1 D09

LRD 04

0.40.63

GV2 L05 or LE05 GV2 L05 or LE05

1 1

13 13

LC1 D09 LC1 D09

LRD 05 LRD 06

0.631 11.7

GV2 L06 or LE06 GV2 L07 or LE07

1.6 2.5

22.5 33.5

LC1 D09 LC1 D09

LRD 06 LRD 07

11.7 1.62.5

GV2 L08 or LE08 GV2 L08 or LE08

4 4

51 51

LC1 D09 LC1 D09

LRD 08 LRD 10

2.54 46

GV2 L10 or LE10

6.3

78

LC1 D09

LRD 10

46

GV2 LE10

6.3

78

LC1 D09

LRD 10

46

GV2 L10 GV2 L14 or LE14 GV2 LE14 GV2 L14 GV2 L14 or LE14 GV2 LE14 GV2 L14 GV2 LE14 GV2 L14 GV2 L16 GV2 L16 GV2 L20

6.3 10 10 10 10 10 10 10 10 14 14 18

78 10 138 138 138 138 138 138 138 170 170 223

LC1 D09 LC1 D09 LC1 D12 LC1 D12 LC1 D09 LC1 D09 LC1 D09 LC1 D09 LC1 D09 LC1 D25 LC1 D25 LC1 D25

LRD 10 LRD 12 LRD 12 LRD 12 LRD 14 LRD 14 LRD 14 LRD 14 LRD 14 LRD 16 LRD 21 LRD 21

46 5.58 5.58 5.58 710 710 710 710 710 913 1218 1218

GV2 L22

25

327

LC1 D25

LRD 22

1624

GV2 L22 GV2 L32 NS80HMA

25 32 50

327 416 450

LC1 D32 LC1 D40 LC1 D40

LRD 22 LRD 3353 LRD 3353

1624 2332 2332

(1) Irm: setting current of the magnetic trip. (2) For reversing operation, replace the prefix LC1 with LC2.

1/20

Combination starters for customer assembly


(continued)
1

TeSys motor starters - open version


D.O.L. starters with circuit-breaker and overload protection by separate thermal overload relay

0.06 to 250 kW at 400/415 V: type 2 coordination (continued)


Standard power ratings of 3-phase motors 50/60 Hz in category AC-3 400/415 V 440 V P Ie Iq P Ie kW A kA kW A 18.5 35 70 18.5 32.5 22 30 37 45 55 75 90 110 132 160 200 220 250 42 57 69 81 100 135 165 200 240 285 352 388 437 70 70 70 (3) (3) (3) (3) (3) (3) (3) (3) (3) (3) 22 30 37 45 55 75 90 110 132 160 200 220 250 39 51.5 64 76 90 125 146 178 215 256 321 353 401 Circuit-breaker 500 V P Ie kW A 30 37 37 45 55 75 90 110 132 160 200 220 250 315 355 45 55 55 65 80 105 129 156 187 220 281 310 360 445 500 Reference Iq kA 25 25 (3) (3) (3) (3) (3) (3) (3) (3) (3) (3) (3) (3) (3) Rating Irm (1) A 50 50 A 550 650 Contactor Reference (2) Thermal overload relay Reference Setting range A 3040 3750

Iq kA 65 65 65 65 65 (3) (3) (3) (3) (3) (3) (3) (3) (3)

NS80HMA NS80HMA

LC1 D40 LC1 D50

LRD 3355 LRD 3357

NS80HMA NS100 pMA (3) NS100 pMA (3) NS80HMA NS100 pMA (3) NS100 pMA (3) NS160 pMA (3) NS160 pMA (3) NS160 pMA (3) NS160 pMA (3) NS160 pMA (3) NS250 pMA (3) NS250 pMA (3) NS250 pMA (3) NS250 pMA (3) NS400 pMA (3) NS400 pMA (3) NS400 pMA (3) NS400 pMA (3) NS400 pMA (3) NS400 pMA (3)

80 100 100 80 100 100 150 150 150 150 150 220 220 220 220 320 320 320 320 320 320

880 880 960 1000 1040 1300 1500 1050 1950 1950 1200 2420 1540 2860 2200 3520 2200 4000 4000 3500 3500

LC1 D65 LC1 D80 LC1 D80 LC1 D80 LC1 D80 LC1 D115 LC1 D115 LC1 D115 LC1 D150 LC1 D150 LC1 D150 LC1 F185 LC1 F185 LC1 F225 LC1 F265 LC1 F265 LC1 F265 LC1 F330 LC1 F330 LC1 F400 LC1 F400

LRD 3359 LRD 3359 LRD 3361 LRD 3363 LRD 3363 LR9 D5367 LR9 D5369 LR9 D5369 LR9 D5369 LR9 D5369 LR9 D5369 LR9 F5371 LR9 F5371 LR9 F5371 LR9 F5371 LR9 F7375 LR9 F7375 LR9 F7375 LR9 F7379 LR9 F7375 LR9 F7379

4865 4865 5570 6380 6380 60100 90150 90150 90150 90150 90150 132220 132220 132220 132220 200330 200330 200330 300500 200330 300500

NS630 pMA (3)

500

5500

LC1 F400

LR9 F7379

300500

NS630 pMA (3)

500

4500

LC1 F500

LR9 F7379

300500

NS630 pMA (3) NS630 pMA (3)

500 500

6250 5000

LC1 F500 LC1 F630

LR9 F7379 LR9 F7381

300500 380630

(1) Irm: setting current of the magnetic trip. (2) For reversing operation, replace the prefix LC1 with LC2. (3) Products marketed under the Merlin Gerin brand. Reference to be completed by replacing the p with the breaking performance code: Breaking performance Iq (kA) NS100 pMA NS160 pMA and NS250pMA NS400 pMA and NS630pMA 400/415 V 25 70 36 70 70 130 440 V 25 65 35 65 65 130 500 V 18 50 30 50 50 70 660/690 V 8 10 8 10 20 35 Code N H N H H L

1/21

Combination starters for customer assembly

TeSys motor starters - open version


1

D.O.L. starters with integral 18, 32 and 63 contactor breakers with overload protection by separate module

0.06 to 4 kW at 400/415 V: (total coordination)

Standard power ratings of 3-phase motors 50/60 Hz in category AC-3 400/415 V 440 V P kW 0.06 0.09 Ie A 0.22 0.36 Iq kA 70 70 P kW 0.06 0.09 Ie A 0.19 0.28 Iq kA 70 70

Contactor breaker 500 V P kW Ie A Iq kA Without control test function Reference LD1 LB030 LD1 LB030 or LD1 LC030 LD1 LB030 LD1 LC030 LD1 LB030 or LD1 LC030 LD1 LB030 LD1 LC030 LD1 LB030 or LD1 LC030 LD1 LB030 or LD1 LC030 LD1 LB030 or LD1 LC030 LD1 LB030 LD1 LC030 LD1 LB030 or LD1 LC030 LD1 LB030 or LD1 LC030 LD1 LB030 LD1 LC030 LD1 LB030 or LD1 LC030 LD1 LB030 or LD1 LC030 LD1 LB030 or LD1 LC030 LD1 LB030 or LD1 LC030 With control test function Reference

Protection module Reference Setting range Thermal (2) A 0.160.25 0.250.4 0.250.4 0.250.4 0.250.4 0.40.63 0.40.63 0.40.63 0.40.63 0.631 0.631 11.6 11.6 11.6 11.6 1.62.5 1.62.5 1.62.5 1.62.5 2.54 2.54 2.54 2.54 46 46.3 46 46.3 610 6.310 610 6.310 Magnetic (3) A 3.8 6 2.44.8 6 2.44.8 9.5 3.87.6 9.5 3.87.6 15 612 24 9.519 24 9.519 37.5 1530 37.5 1530 60 2448 60 2448 90 3876 90 3876 150 60120 150 60120

LB1 LB03P02 LB1 LB03P03 LB1 LC03M03 LB1 LB03P03 LB1 LC03M03 LB1 LB03P04 LB1 LC03M04 LB1 LB03P04 LB1 LC03M04 LB1 LB03P05 LB1 LC03M05 LB1 LB03P06 LB1 LC03M06 LB1 LB03P06 LB1 LC03M06 LB1 LB03P07 LB1 LC03M07 LB1 LB03P07 LB1 LC03M07 LB1 LB03P08 LB1 LC03M08 LB1 LB03P08 LB1 LC03M08 LB1 LB03P10 LB1 LC03M10 LB1 LB03P10 LB1 LC03M10 LB1 LB03P13 LB1 LC03M13 LB1 LB03P13 LB1 LC03M13

LD4 LC130

0.12

0.37

70

LD4 LC130

0.12

0.42

70

0.18

0.55

70

LD4 LC130

0.18

0.6

70

LD4 LC130

0.25

0.88

70

0.25

0.76

70

0.37

70

LD4 LC130

0.37

70

0.37

70

0.55

1.21

70

LD4 LC130

0.55

1.5

70

0.55

1.36

70

0.75

1.5

70

LD4 LC130

0.75

70

0.75

1.68

70

1.1

70

LD4 LC130

1.1

2.37

70

LD4 LC130

1.1

2.5

70

1.5

2.6

70

LD4 LC130

1.5

3.5

70

1.5

3.06

70

2.2

3.8

70

LD4 LC130

2.2

70

2.2

4.42

(1)

15

LD4 LC130

5.77

(1)

LD4 LC130

6.5

70

7.9

(1)

6.5

15

LD4 LC130

8.4

70

5.5

15

LD4 LC130

(1) Iq = 40 kA for LD1 LB; Iq = 70 kA for LDp LC. (2) Irth min. to Irth max. (3) For LB1 LB, the magnetic protection is fixed, set at 15 Irth max. For LB1 LC, the magnetic protection is adjustable from 6 to 12 Irth max.

1/22

Combination starters for customer assembly


(continued)
1

TeSys motor starters - open version


D.O.L. starters with integral 18, 32 and 63 contactor breakers with overload protection by separate module

5.5 to 30 kW at 400/415 V: (total coordination)


Standard power ratings of 3-phase motors 50/60 Hz in category AC-3 400/415 V 440 V P kW 5.5 Ie A 11 Iq kA 70 P kW 5.5 Ie A 10.4 Iq kA (1) Contactor breaker 500 V P kW 7.5 Ie A 12 Iq kA (2) Without control test function Reference LD1 LB030 or LD1 LC030 LD1 LB030 or LD1 LC030 LD1 LB030 or LD1 LC030 LD1 LB030 or LD1 LC030 LD1 LC030 LD1 LC030 LD1 LC030 LD1 LD030 LD1 LD030 LD1 LD030 LD1 LD030 LD1 LD030 With control test function Reference Protection module Reference Setting range Thermal (3) A 1016 1016 1016 1016 1218 1016 1218 1625 1625 1625 2332 2840 2840 3550 4563 4563 Magnetic (4) A 240 95190 240 95190 270 95190 270 150300 150300 150300 190380 240480 240480 300600 380760 380760

LD4 LC130

LB1 LB03P17 LB1 LC03M17 LB1 LB03P17 LB1 LC03M17 LB1 LB03P21 LB1 LC03M17 LB1 LB03P21 LB1 LC03M22 LB1 LC03M22 LB1 LC03M22 LB1 LC03M53 LB1 LD03M55 LB1 LD03M55 LB1 LD03M57 LB1 LD03M61 LB1 LD03M61

7.5

14.8

70

7.5

13.7

(1)

LD4 LC130

13.9

(2)

LD4 LC130

18.1

70

16.9

(1)

LD4 LC130 LD4 LC130 LD4 LC130 LD4 LC130 LD4 LD130 LD4 LD130 LD4 LD130 LD4 LD130 LD4 LD130

11 15 18.5 22 30

21 28.5 35 42 57

70 70 70 70 70

11 15 18.5 22 30 33

20.1 26.5 32.8 39 51.5 58.5

70 30 70 70 40 40

11 15 18.5 22 30 37

18.4 23 28.5 33 45 55

20 20 15 35 35 35

(1) Iq = 40 kA for LD1 LB; Iq = 70 kA for LDp LC. (2) Iq = 10 kA for LD1 LB; Iq = 25 kA for LDp LC. (3) Irth min. to Irth max. (4) For LB1 LB, the magnetic protection is fixed, set at 15 Irth max. For LB1 LC and LB1 LD, the magnetic protection is adjustable from 6 to 12 Irth max.

1/23

Combination starters for customer assembly

TeSys motor starters - open version


1

D.O.L. starters with fuse protection (NF C or DIN fuses)

0.06 to 55 kW at 400/415 V: type 1 coordination

Standard power ratings of 3-phase motors 50-60 Hz in category AC-3 400/415 V 440 V P Ie P Ie kW A kW A 0.06 0.22 0.06 0.19 0.09 0.12 0.18 0.25 0.37 0.55 0.75 1.1 1.5 2.2 3 4 5.5 7.5 9 11 15 18.5 22 30 37 (3) 45 55 0.36 0.42 0.6 0.88 1 1.5 2 2.5 3.5 5 6.5 8.4 11 14.8 18.1 21 28.5 35 42 57 69 81 100 18.5 22 30 37 45 55 0.09 0.12 0.18 0.25 0.37 0.55 0.75 1.1 1.5 2.2 3 4 5.5 7.5 9 11 15 0.28 0.37 0.55 0.76 1 1.36 1.68 2.37 3.06 4.42 5.77 7.9 10.4 13.7 16.9 20.1 26.5 32.8 39 51.5 64 76 90

500 V P kW 0.37 0.55 0.75 1.1 1.5 2.2 3 4 5.5 7.5 9 11 15 18.5 22 30 37 45 55 75

Fuse carrier (1) (basic block) Reference Ie A 1 1.21 1.5 2 2.6 3.8 5 6.5 9 12 13.9 18.4 23 28.5 33 45 55 65 80 105

aM fuses Size Rating A 2 2

Contactor Reference (2)

Thermal overload relay Reference Setting range A 0.160.23 0.230.36

LS1 D32 LS1 D32

10 x 38 10 x 38

LC1 K06 LC1 K06

LR2 K0302 LR2 K0303

LS1 D32

10 x 38

LC1 K06

LR2 K0304

0.360.54

LS1 D32

10 x 38

LC1 K06

LR2 K0305

0.540.8

LS1 D32

10 x 38

LC1 K06

LR2 K0306

0.81.2

LS1 D32

10 x 38

LC1 K06

LR2 K0307

1.21.8

LS1 D32 LS1 D32

10 x 38 10 x 38

4 4

LC1 K06 LC1 K06

LR2 K0308 LR2 K0310

1.82.6 2.63.7

LS1 D32 LS1 D32 LS1 D32 LS1 D32 LS1 D32 LS1 D32 LS1 D32

10 x 38 10 x 38 10 x 38 10 x 38 10 x 38 10 x 38 10 x 38

6 8 8 12 16 16 20

LC1 K06 LC1 K06 LC1 K09 LC1 K09 LC1 K12 LC1 D18 LC1 D25

LR2 K0312 LR2 K0312 LR2 K0314 LR2 K0316 LR2 K0321 LRD 21 LRD 21

3.75.5 3.75.5 5.58 811.5 1014 1218 1218

GK1 EK GK1 EK GK1 EK GK1 FK GK1 FK GK1 FK GK1 FK GK1 FK GK1 FK GK1 FK GK1 FK GK1 FK

14 x 51 14 x 51 14 x 51 22 x 58 22 x 58 22 x 58 22 x 58 22 x 58 22 x 58 22 x 58 22 x 58 22 x 58

25 32 40 50 80 80 80 80 100 100 125 125

LC1 D25 LC1 D32 LC1 D40 LC1 D50 LC1 D50 LC1 D65 LC1 D65 LC1 D80 LC1 D80 LC1 D95 LC1 D115 LC1 D115

LRD 22 LRD 32 LRD 3355 LRD 3357 LRD 3359 LRD 3359 LRD 3361 LRD 3361 LRD 3363 LRD 3365 LRD 4365 LRD 4367

1624 2332 3040 3750 4865 4865 5570 5570 6380 8093 80104 95120

(1) For breaking under load, add a rotary switch disconnector. (2) For reversing operation, replace the prefix LC1 with LC2. (3) 400 V maximum.

1/24

Combination starters for customer assembly


(continued)
1

TeSys motor starters - open version


D.O.L. starters with fuse protection (NF C or DIN fuses)

0.06 to 55 kW at 400/415 V: type 2 coordination


Standard power ratings of 3-phase motors 50/60 Hz in category AC-3 400/415 V 440 V 500 V P Ie P Ie P Ie kW A kW A kW A 0.06 0.22 0.06 0.19 0.09 0.28 0.09 0.36 0.12 0.42 0.12 0.37 0.18 0.6 0.18 0.55 0.25 0.76 0.25 0.88 0.37 1 0.37 1 0.37 1 0.55 1.21 0.55 1.5 0.55 1.36 0.75 1.5 0.75 2 0.75 1.68 1.1 2.37 1.1 2 1.1 2.5 1.5 2.6 1.5 3.5 1.5 3.06 2.2 3.8 2.2 5 2.2 4.42 3 5 3 6.5 3 5.77 4 6 4 8.4 4 7.9 5.5 9 5.5 11 5.5 10.4 7.5 12 7.5 14.8 7.5 13.7 9 13.9 9 16.9 9 18.1 11 20.1 11 18.4 11 21 15 23 15 28.5 15 26.5 18.5 28.5 18.5 35 18.5 32.8 22 33 22 42 22 39 30 45 30 51.5 37 55 30 57 37 64 45 65 37 69 45 76 55 80 45 81 55 100 55 90 75 105 75 135 75 125 90 129 90 165 90 146 110 156 110 200 110 178 132 187 132 240 132 215 160 220 160 256 160 285 200 321 200 281 220 310 200 352 220 388 220 353 250 360 250 437 250 401 315 445 355 500 315 555 315 505 355 549 400 611 400 540 (1) For reversing operation. replace the prefix LC1 with LC2. SwitchaM fuses disconnector-fuse Reference Size Rating A 10 x 38 2 10 x 38 2 10 x 38 2 10 x 38 2 Contactor Reference (1) Thermal overload relay Reference Setting range A 0.160.25 0.250.4 0.40.63 0.631

GS1 DD GS1 DD GS1 DD GS1 DD

LC1 D09 LC1 D09 LC1 D09 LC1 D09

LRD 02 LRD 03 LRD 0 LRD 05

GS1 DD GS1 DD GS1 GS1 GS1 GS1 GS1 GS1 GS1 GS1 GS1 GS1 GS1 GS1 GS1 GS1 GS1 GS1 GS1 GS1 GS1 GS1 GS1 GS1 GS1 GS1 GS1 GS1 DD DD DD DD DD DD F F F F J J J J J J J J L L N N QQ QQ QQ QQ

10 x 38 2 10 x 38 4 10 10 10 10 10 10 14 x 38 x 38 x 38 x 38 x 38 x 38 x 51 4 6 8 10 16 16 20 25 3 40 50 80 80 80 80 100 100 100 125 160 200 250 315 315 400 400 500 500 630 630 800

LC1 D09 LC1 D09 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 D09 D09 D09 D09 D12 D18 D25 D25 D32 D40 D50 D50 D65 D65 D95 D80 D115 D95 D150 D150 F185 F225 F265 F330 F330 F400

LRD 06 LRD 07 LRD LRD LRD LRD LRD LRD LRD 08 10 12 14 16 21 21

11.7 1.62.5 2.54 46 5.58 710 913 1218 1218 1624 2332 3040 3750 4865 4865 5570 5570 6380 60100 8093 90150 90150 132220 132220 200330 200330 200330 200330 300500 300500 380630 380630 380630

14 x 51 14 x 51 14 x 51 22 x 58 22 x 58 22 x 58 22 x 58 22 x 58 22 x 58 22 x 58 22 x 58 T0 T0 T1 T1 T2 T2 T2 T2 T3 T3 T3 T3 T4

LRD 22 LRD 32 LRD 3355 LRD 3357 LRD 3359 LRD 3359 LRD 3361 LRD 3361 LRD 3363 LR9 D5367 LRD 3365 LR9 D5369 LR9 D5369 LR9 F5371 LR9 F5371 LR9 F7375 LR9 F7375 LR9 F7375 LR9 F7375 LR9 F7379 LR9 F7379 LR9 F7381 LR9 F7381 LR9 F7381

GS1 S GS1 S GS1 S GS1 S GS1 V

LC1 F400 LC1 F500 LC1 F500 LC1 F630 LC1 F630

1/25

Combination starters for customer assembly

TeSys motor starters - open version


1

Star-delta starters with circuit-breaker and overload protection built into the circuit-breaker

1.5 to 110 kW at 400/415 V: type 1 coordination

Maximum operating rate: LC3 K: 12 starts/hour; LC3 D: 30 starts/hour. Maximum starting time: 30 seconds.
Standard power ratings of 3-phase motors 50/60 Hz in category AC-3 400/415 V 440 V P Ie IrD (1) Iq (2) P kW A A kA kW 1.5 3.5 2 50 1.5 2.2 3 4 5.5 7.5 9 11 15 18.5 22 30 30 37 37 45 55 75 90 110 5 6.5 8.4 11 14.8 18.1 21 28.5 35 42 57 57 69 69 81 100 135 165 200 2.9 3.8 4.9 6.4 8.6 10 12 17 20 24 33 33 40 40 47 58 78 95 115 50 50 50 15 15 15 15 10 35 35 35 25 15 25 25 25 35 35 35 2.2 3 4 5.5 7.5 9 11 15 18.5 22 30 30 37 37 45 45 55 75 90 Circuit-breaker Reference Ie A 3.06 4.42 5.77 7.9 10.4 13.7 16.9 20.1 26.5 32.8 39 51.5 51.5 64 64 76 76 90 125 146 IrD (1) A 1.8 2.6 3.3 4.6 6 7.9 9.8 12 15 19 23 30 30 37 37 44 44 52 72 84 Iq (2) kA 50 50 50 15 8 8 8 6 6 25 25 10 25 10 25 10 25 25 35 35 Setting range of thermal trips A 2.54 Star-delta contactors Reference (2)

GV2 ME08

LC3 K06

GV2 ME10

46.3

LC3 K06

GV2 ME14 GV2 ME16 GV2 ME20 GV2 ME20 GV2 ME21 GV2 ME22 GV2 ME32 GV3 ME40 GV3 ME40 GV3 ME63 GV7 RE80 GV3 ME63 GV7 RE80 GV3 ME80 GV7 RE80 GV3 ME80 GV7 RE80

610 914 1318 1318 1723 2025 2432 2540 2540 4063 4880 4063 4880 5680 4880 5680 4880

LC3 K06 LC3 K06 LC3 K09 LC3 D12A LC3 D12A LC3 D12A LC3 D18A LC3 D18A LC3 D18A LC3 D32A LC3 D32A LC3 D32A LC3 D32A LC3 D40 LC3 D40 LC3 D50 LC3 D50

GV7 RE100 GV7 RE150 GV7 RE150

60100 90150 90150

LC3 D50 LC3 D80 LC3 D115

110 132

178 215

103 124

35 35

GV7 RE220 GV7 RE220

132220 132220

LC3 D115 LC3 D150

(1) IrD: current in the motor windings in delta connection. (2) The breaking performance of circuit-breakers GV2 ME can be increased by adding a current limiter GV1 L3, see page 3/9.

1/26

Combination starters for customer assembly


(continued)
1

TeSys motor starters - open version


Star-delta starters with circuit-breaker and overload protection built into the circuit-breaker

1.5 to 110 kW at 400/415 V: type 2 coordination


Maximum operating rate: LC1 D: 30 starts/hour; LC1 F: 12 starts/hour. Maximum starting time: LC1 D: 30 seconds; LC1 F: 20 seconds.
Standard power ratings of 3-phase motors 0/60 Hz in category AC-3 400/415 V 440 V P Ie Iq P kW A kA kW 1.5 3.5 130 1.5 2.2 3 4 5.5 7.5 9 11 15 18.5 22 30 37 45 55 75 90 110 5 6.5 8.4 11 14.8 18.1 21 28.5 35 42 57 69 81 100 135 165 200 130 130 130 130 50 50 50 70 70 70 70 70 70 70 70 70 70 2.2 3 4 5.5 7.5 9 11 15 18.5 22 30 37 45 55 75 90 110 132 Circuit-breaker Reference Ie A 3.06 4.42 5.77 7.9 10.4 13.7 16.9 20.1 26.5 32.8 39 51.5 64 76 90 125 146 178 215 Iq (1) kA 130 130 130 130 50 50 20 20 65 65 65 65 65 65 65 65 65 65 65 Setting range of thermal trips A 2.54 46.3 4...6.3 610 610 914 914 1318 1723 2025 2540 2540 2540 3050 4880 4880 4880 60100 60100 90150 90150 132220 132220 Star-delta contactors Reference

GV2 P08 GV2 P10 GV2 P10 GV2 P14 GV2 P14 GV2 P16 GV2 P16 GV2 P20 GV2 P21 GV2 P22 GV7 RS40 GV7 RS40 GV7 RS40 GV7 RS50 GV7 RS80 GV7 RS80 GV7 RS80 GV7 RS100 GV7 RS100 GV7 RS150 GV7 RS150 GV7 RS220 GV7 RS220

3 x LC1 D09 3 x LC1 D18 3 x LC1 D18 3 x LC1 D18 3 x LC1 D18 3 x LC1 D25 3 x LC1 D25 3 x LC1 D25 3 x LC1 D25 3 x LC1 D25 3 x LC1 D80 3 x LC1 D80 3 x LC1 D80 3 x LC1 D80 3 x LC1 D80 3 x LC1 D80 3 x LC1 D80 3 x LC1 D115 3 x LC1 D115 3 x LC1 D150 3 x LC1 D150 3 x LC1 F185 3 x LC1 F225

(1) The breaking performance of circuit-breakers GV2 P can be increased by adding a current limiter GV1 L3, see page 3/9.

1/27

Combination starters for customer assembly

TeSys motor starters - open version


1

Star-delta starters with circuit-breaker and overload protection by separate thermal overload relay

1.5 to 315 kW at 400/415 V: type 1 coordination

Maximum operating rate: LC3 K and LC3 F: 12 starts/hour; LC3 D: 30 starts/hour. Maximum starting time: LC3 K and LC3 D: 30 seconds; LC3 F: 20 seconds.
Standard power ratings of 3-phase Circuit-breaker Star-delta Thermal overload relay motors 50/60 Hz in category AC-3 contactors 400/415 V 440 V Reference Rating Irm (2) Reference Reference Setting range P Ie IrD (1) Iq P Ie IrD (1) Iq kW A A kA kW A A kA A A A 1.5 3.06 1.8 50 1.5 3.5 2 50 2.2 4.42 3 50 GV2 LE08 4 51 LC3 K06 LR2 K0308 1.82.6 2.2 5 3 50 3 5.77 3 50 GV2 LE10 6.3 78 LC3 K06 LR2 K0310 2.63.7 3 6.5 4 50 GV2 LE14 10 138 LC3 K06 LR2 K0312 3.75.5 4 7.9 5 50 GV2 LE10 6.3 78 LC3 K06 LR2 K0312 3.75.5 4 8.4 5 50 GV2 LE14 10 138 LC3 K06 LR2 K0312 3.75.5 5.5 10.4 6 15 GV2 LE14 10 138 LC3 K06 LR2 K0314 5.58 5.5 11 6 15 GV2 LE16 14 170 LC3 K06 LR2 K0314 5.58 7.5 13.7 8 8 GV2 LE16 14 170 LC3 K09 LR2 K0316 811.5 7.5 14.8 9 15 GV2 LE20 18 223 LC3 K09 LR2 K0316 811.5 9 16.9 1 8 GV2 LE16 14 170 LC3 D12A LRD 16 913 9 18.1 10 15 GV2 LE22 25 327 LC3 K12 LR2 K0316 811.5 11 20.1 12 8 GV2 LE20 18 223 LC3 K12 LR2 K0321 1014 11 21 12 15 GV2 LE22 25 327 LC3 K12 LR2 K0321 1014 15 26.5 15 6 GV2 LE22 25 327 LC3 D18A LRD 21 1218 15 28.5 16 10 GV2 LE32 32 384 LC3 D18A LRD 21 1218 18.5 35 20 70 18.5 32.8 19 65 NS80HMA 50 350 LC3 D18A LRD 22 1624 22 39 23 65 NS80HMA 50 400 LC3 D18A LRD 22 1624 22 42 24 70 NS80HMA 50 400 LC3 D32A LRD 32 2332 30 51.5 30 65 NS80HMA 80 560 LC3 D32A LRD 32 2332 30 57 33 70 NS80HMA 80 560 LC3 D32A LRD 35 3038 37 64 37 65 NS80HMA 80 560 LC3 D40 LRD 3355 3040 45 76 44 65 NS80HMA 80 640 LC3 D40 LRD 3357 3750 55 90 52 65 NS80HMA 80 800 LC3 D50 LRD 3359 4865 80 640 LC3 D40 LRD 3359 4865 37 69 40 70 NS80HMA 75 125 72 (3) NS160 pMA (3) 150 1200 LC3 D80 LRD 3363 6380 45 81 47 (3) NS100 pMA (3) 100 800 LC3 D50 LRD 3357 3750 55 100 58 (3) NS100 pMA (3) 100 1200 LC3 D50 LRD 3361 5570 75 135 78 (3) NS160 pMA (3) 150 1200 LC3 D80 LRD 3363 6380 90 146 85 (3) NS160 pMA (3) 150 1200 LC3 D115 LRD 4365 80104 90 165 96 (3) 110 178 103 (3) NS250 pMA (3) 220 1760 LC3 D115 LRD 4365 80104 132 215 125 (3) NS250 pMA (3) 220 1760 LC3 D150 LRD 4369 110140 220 1760 LC3 D115 LRD 4369 110140 110 200 116 (3) NS250 pMA (3) 160 256 148 (3) NS400 pMA (3) 320 2240 LC3 D150 LR9 D5369 90150 200 321 186 (3) NS630 pMA (3) 500 3150 LC3 F225 LR9 F5371 132220 132 240 139 (3) NS400 pMA (3) 320 2240 LC3 D150 LRD 4369 110140 160 285 165 (3) NS400 pMA (3) 320 2560 LC3 F185 LR9 F5371 132220 200 352 204 (3) 220 353 204 (3) NS630 pMA (3) 500 3150 LC3 F225 LR9 F5371 132220 220 388 225 (3) 250 401 233 (3) NS630 pMA (3) 500 3500 LC3 F265 LR9 F7375 200330 280 480 278 (3) NS630 pMA (3) 500 4000 LC3 F330 LR9 F7375 200330 315 505 295 (3) C801 p+STR35ME 800 4000 LC3 F330 LR9 F7375 200330 315 555 322 (3) 355 518 300 (3) C801 p+STR35ME 800 4500 LC3 F330 LR9 F7375 200330 375 575 334 (3) C801 p+STR35ME 800 5000 LC3 F400 LR9 F7379 300500 (1) IrD: current in the motor windings in delta connection. (2) Irm: setting current of the magnetic trip. (3) Products marketed under the Merlin Gerin brand. Reference to be completed by replacing the p with the breaking performance code: Breaking performance NS100pMA NS160pMA NS400 pMA C801p Iq (kA) NS250pMA NS630 pMA +STR35ME 400/415 V 25 70 36 70 70 130 70 150 440 V 25 65 35 65 65 130 65 100 Code E S E S H L H L

1/28

Combination starters for customer assembly


(continued)
1

TeSys motor starters - open version


Star-delta starters with circuit-breaker and overload protection by separate thermal overload relay

1.5 to 250 kW at 400/415 V: type 2 coordination


Maximum operating rate: LC3 D: 30 starts/hour; LC3 F: 12 starts/hour. Maximum starting time: LC3 D: 30 seconds; LC3 F: 20 seconds.
Standard power ratings of 3-phase motors 50/60 Hz in category AC-3 400/415 V 440 V P Ie Iq P kW A kA kW 1.5 3.5 130 1.5 2.2 3 4 5.5 7.5 9 11 15 18.5 22 30 37 45 55 75 90 110 132 160 200 220 250 5 6.5 8.4 11 14.8 18.1 21 28.5 35 42 57 69 81 100 135 165 200 240 285 352 388 437 130 130 130 50 50 50 50 70 70 70 70 70 (2) (2) (2) (2) (2) (2) (2) (2) (2) (2) 2.2 3 4 5.5 7.5 9 11 15 18.5 22 30 37 45 55 75 90 110 132 160 200 220 250 Circuit-breaker Reference Ie A 3.06 4.42 5.77 7.9 10.4 13.7 16.9 20.1 26.5 32.8 39 51.5 64 76 90 125 146 178 215 256 321 353 401 Iq kA 130 130 130 20 20 20 20 20 65 65 65 65 65 65 (2) (2) (2) (2) (2) (2) (2) (2) (2) Rating A 4 Irm (1) A 51 Star-delta contactors Reference Thermal overload relay Reference Setting range A 2.54

GV2 L08

3 x LC1 D18

LRD 08

GV2 L10 GV2 L14 GV2 L14 GV2 L16 GV2 L20 GV2 L22

6.3 10 10 14 18 25

78 138 138 170 223 327

3 x LC1 D18 3 x LC1 D18 3 x LC1 D18 3 x LC1 D25 3 x LC1 D25 3 x LC1 D25

LRD 10 LRD 14 LRD 16 LRD 16 LRD 21 LRD 21

46 710 913 913 1218 1218

GV2 L22 NS80HMA NS80HMA NS80HMA

25 50 50 50

327 300 350 400

3 x LC1 D25 3 x LC1 D40 3 x LC1 D50 3 x LC1 D50

LRD 22 LRD 3353 LRD 3355 LRD 3357

1624 2332 3040 3750

NS80HMA NS80HMA NS100 pMA (2) NS160 pMA (2) NS160 pMA (2) NS160 pMA (2) NS250 pMA (2) NS250 pMA (2) NS250 pMA (2) NS400 pMA (2) NS400 pMA (2) NS400 pMA (2) NS630 pMA (2) NS630 pMA (2) NS630 pMA (2)

80 80 100 150 150 150 220 220 220 320 320 320 500 500 500

560 640 800 1200 1200 1200 1760 1760 1760 2240 2560 2880 3150 3500 4000

3 x LC1 D65 3 x LC1 D80 3 x LC1 D115 3 x LC1 D115 3 x LC1 D150 3 x LC1 D150 3 x LC1 F185 3 x LC1 F225 3 x LC1 F225 3 x LC1 F265 3 x LC1 F330 3 x LC1 F330 3 x LC1 F400 3 x LC1 F400 3 x LC1 F500

LRD 3359 LRD 3363 LR9 D5367 LR9 D5369 LR9 D5369 LR9 D5369 LR9 F5371 LR9 F5371 LR9 F7375 LR9 F7375 LR9 F7375 LR9 F7379 LR9 F7379 LR9 F7379 LR9 F7379

4865 6380 60100 90150 90150 90150 132220 132220 200330 200330 200330 300500 300500 300500 300500

(1) Irm: setting current of the magnetic trip. (2) Products marketed under the Merlin Gerin brand. Reference to be completed Breaking performance NS100pMA NS160 pMA Iq (kA) NS250 pMA 400/415 V 25 70 36 440 V 25 65 35 Code E S E

by replacing the p with the breaking performance code: NS400pMA NS630pMA 70 70 130 65 65 130 S H L

1/29

Combination starters for customer assembly

TeSys motor starters - open version


1

Star-delta starters with fuse protection (NF C or DIN fuses)

1.5 to 315 kW at 400/415 V: type 1 coordination

Maximum operating rate: LC3 K and LC3 F: 12 starts/hour; LC3 D: 30 starts/hour. Maximum starting time: LC3 K and LC3 D: 30 seconds; LC3 F: 20 seconds.
Standard power ratings of 3-phase motors 50/60 Hz in category AC-3 400/415 V 440 V P Ie IrD (1) Iq P kW A A kA kW 1.5 3.5 2 50 1.5 2.2 3 4 5.5 7.5 9 11 15 18.5 22 30 37 45 55 75 90 110 132 160 220 280 315 5 6.5 8.4 11 14.8 18.1 21 28.5 35 42 57 69 81 100 135 165 200 240 285 388 480 555 3 4 5 6 9 10 12 16 20 24 33 40 47 58 78 95 115 139 165 225 278 322 50 50 50 50 50 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 2.2 3 4 5.5 7.5 9 11 15 18.5 22 30 37 45 55 75 90 110 132 160 200 250 315 355 375 Fuse carrier (basic block) Reference Ie A 3.06 4.42 5.77 7.9 10.4 13.7 16.9 20.1 26.5 32.8 39 51.5 64 76 90 125 146 178 215 256 321 401 505 518 575 IrD (1) A 2 3 3 5 6 8 10 12 15 19 23 30 37 44 52 72 84 103 124 148 185 233 293 300 334 Iq kA 50 50 50 50 50 50 50 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 aM fuses Size Rating Star-delta contactors Reference Thermal overload relay Reference Setting range A 1.82.6 2.63.7

LS1 D32 LS1 D32

A 10 x 38 4 10 x 38 6

LC3 K06 LC3 K06

LR2 K0308 LR2 K0310

LS1 D32 LS1 D32 LS1 D32 LS1 D32 LS1 D32 LS1 D32 GK1 EK GK1 EK GK1 EK GK1 FK GK1 FK GK1 FK GK1 FK GK1 FK GK1 FK GK1 FK GS1 K GS1 K GS1 L GS1 L GS1 N GS1 N GS1 QQ GS1 QQ GS1 QQ GS1 QQ GS1 S GS1 S

10 x 38 8 10 x 38 8 10 x 38 12 10 x 38 16 10 x 38 16 10 x 38 20 14 x 51 25 14 x 51 32 14 x 51 40 22 x 58 50 22 x 58 50 22 x 58 63 22 x 58 80 22 x 58 80 22 x 58 80 22 x 58 100 22 x 58 100 22 x 58 125 T0 T0 T1 T1 T2 T2 T2 T2 T3 T3 160 160 200 200 250 315 400 400 500 500

LC3 K06 LC3 K06 LC3 K06 LC3 K06 LC3 K09 LC3 D12A LC3 D12A LC3 D18A LC3 D18A LC3 D18A LC3 D32A LC3 D32A LC3 D40 LC3 D40 LC3 D50 LC3 D50 LC3 D50 LC3 D50 LC3 D80 LC3 D115 LC3 D115 LC3 D115 LC3 D150 LC3 F185 LC3 F225 LC3 F265 LC3 F265 LC3 F330

LR2 K0310 LR2 K0312 LR2 K0312 LR2 K0314 LR2 K0316 LRD 16 LRD 16 LRD 21 LRD 22 LRD 22 LRD 32 LRD 32 LRD 3355 LRD 3357 LRD 3357 LRD 3357 LRD 3359 LRD 3361 LRD 3363 LRD 4365 LRD 4367 LRD 4367 LRD 4369 LR9 F5371 LR9 F5369 LR9 F7375 LR9 F7375 LR9 F7375

2.63.7 3.75.5 3.75.5 5.58 811.5 913 913 1218 1624 1624 2332 2332 3040 3750 3750 3750 4865 5570 6380 80104 95120 95120 110140 132220 132220 200330 200330 200330

GS1 S GS1 S

T3 T3

630 630

LC3 F330 LC3 F400

LR9 F7375 LR9 F7379

200330 300500

(1) IrD: current in the motor windings in delta connection.

1/30

Combination starters for customer assembly

TeSys motor starters - open version


1

Star-delta starters with fuse protection (NF C or DIN fuses)

1.5 to 355 kW at 400/415 V: type 2 coordination


Maximum operating rate: LC1 D: 30 starts/hour; LC1 F: 12 starts/hour. Maximum starting time: LC1 D: 30 seconds; LC1 F: 20 seconds.
Standard power ratings of 3-phase motors 50/60 Hz in category AC-3 400/415 V 440 V P Ie Iq P kW A kA kW 1.5 3.5 50 1.5 2.2 3 4 5.5 7.5 9 11 15 18.5 22 30 37 45 55 75 90 110 132 160 200 220 250 315 355 5 6.5 8.4 11 14.8 18.1 21 28.5 35 42 57 69 81 100 135 165 200 240 285 352 388 437 555 605 50 50 50 50 50 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 2.2 3 4 5.5 7.5 9 11 15 18.5 22 30 37 45 55 75 90 110 132 160 200 220 250 315 355 400 SwitchaM fuses disconnector-fuse Reference Size Rating Ie A 3.06 4.42 5.77 7.9 10.4 13.7 16.9 20.1 26.5 32.8 39 51.5 64 76 90 125 146 178 215 256 321 353 401 505 549 611 Iq kA 50 50 50 50 50 50 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 A 4 6 8 10 16 16 Star-delta contactors Reference Thermal overload relay Reference Setting range A 2.54 46 5.58 710 913 1218

GS1 DD GS1 DD GS1 DD GS1 DD GS1 DD GS1 DD

10 x 38 10 x 38 10 x 38 10 x 38 10 x 38 10 x 38

3 x LC1 D09 3 x LC1 D09 3 x LC1 D09 3 x LC1 D09 3 x LC1 D12 3 x LC1 D18

LRD 08 LRD 10 LRD 12 LRD 14 LRD 16 LRD 21

GS1 F GS1 F GS1 F GS1 F GS1 J GS1 J GS1 J GS1 J GS1 L GS1 L GS1 L GS1 L GS1 N GS1 N GS1 QQ GS1 QQ GS1 QQ

14 x 51 14 x 51 14 x 51 22 x 58 22 x 58 22 x 58 22 x 58 22 x 58 T0 T0 T0 T0 T1 T1 T2 T2 T2

25 32 40 50 80 80 80 100 125 125 160 160 200 250 315 315 400

3 x LC1 D25 3 x LC1 D32 3 x LC1 D40 3 x LC1 D50 3 x LC1 D65 3 x LC1 D80 3 x LC1 D80 3 x LC1 D115 3 x LC1 D115 3 x LC1 D150 3 x LC1 D150 3 x LC1 F185 3 x LC1 F185 3 x LC1 F225 3 x LC1 F265 3 x LC1 F330 3 x LC1 F330

LRD 22 LRD 32 LRD 3355 LRD 3357 LRD 3361 LRD 3363 LRD 3365 LR9 D5367 LR9 D5369 LR9 D5369 LR9 D5369 LR9 D5369 LR9 F5371 LR9 F5371 LR9 F7375 LR9 F7375 LR9 F7379

1624 2332 3040 3750 5570 6380 8093 60100 90150 90150 90150 90150 132220 132220 200330 200330 300500

GS1 S GS1 S GS1 S

T3 T3 T3

500 500 630

3 x LC1 F400 3 x LC1 F500 3 x LC1 F630

LR9 F7379 LR9 F7379 LR9 F7381

300500 300500 380630

GS1 V GS1 V

T4 T4

800 800

3 x LC1 F630 3 x LC1 F780

LR9 F7381 LR9 F7381

380630 380630

1/31

Combination starters for customer assembly

TeSys motor starters - open version


1

D.O.L. starters with fuse protection (BS fuses)

0.06 to 375 kW at 415 V: type 2 coordination

Standard power ratings of 3-phase motors 50/60 Hz in category AC-3 415 V 440 V 500 V P Ie P Ie P Ie kW A kW A A kA 0.06 0.22 0.06 0.19 0.09 0.28 0.09 0.36 0.12 .42 0.12 0.37 0.18 0.6 0.18 0.55 0.25 0.76 0.25 0.88 0.37 1 0.37 1 0.37 1 0.55 1.36 0.55 1.2 0.55 1.5 0.75 1.68 0.75 1.5 0.75 2 1.5 2.6 1.5 3.5 1.5 3.06 2.2 3.8 2.2 5 2.2 4.42 3 5 3 6.5 3 5.77 4 6.5 9 4 8.4 4 7.9 5.5 5.5 11 5.5 10.4 7.5 12 7.5 14 7.5 13.7 9 13.9 9 18.1 9 16.9 11 21 11 20 11 18.4 15 23 15 28.5 15 26.5 22 33 22 42 22 39 30 45 30 51.5 30 57 45 76 45 65 45 81 55 80 55 100 55 90 80 116 80 138 80 132 100 143 110 156 100 182 100 162 110 196 110 178 140 200 140 250 140 226 160 220 160 285 160 256 220 310 220 388 220 353 257 362 270 380 257 450 257 412 270 460 270 433 610 375 577 375 508 375 425 556 (1) For reversing operation, replace the prefix LC1 with LC2.

Switchdisconnectorfuse Reference

BS fuses

Contactor

Thermal overload relay

Size

Rating A NIT 2 NIT 2 NIT 2 NIT 2 NIT 4

Reference (1)

Reference

Setting range A 0.160.25 0.250.4 0.40.63 0.631 0.631

GS1 DDB GS1 DDB GS1 DDB GS1 DDB GS1 DDB

A1 A1 A1 A1 A1

LC1 D09 LC1 D09 LC1 D09 LC1 D09 LC1 D09

LRD 02 LRD 03 LRD 04 LRD 05 LRD 05

GS1 GS1 GS1 GS1 GS1 GS1 GS1 GS1 GS1 GS1 GS1 GS1 GS1 GS1 GS1 GS1 GS1 GS1 GS1 GS1 GS1 GS1

DDB DDB DDB DDB DDB DDB DDB DDB DDB GB GB GB GB GB GB GB LLB LLB LLB LLB LB LB

A1 A1 A1 A1 A1 A1 A1 A1 A1 A2 A2 A2 A3 A3 A3 A3 A4 A4 A4 A4 B2 B2 B2 B2 B2 B3 B3 B4 B4 B4 C2 C2 C2

NIT 6 NIT 10 NIT 10 NIT 16 NIT 16 NIT 20 NIT 20 NIT 20M25 NIT 20M32 TIA 32M35 TIA 32M50 TIA 32M63 TIS 63M80 TIS 63M100 TIS 63M100 TIS 63M100 TCP 100M125 TCP 100M125 TCP 100M160 TCP 100M160 TF 200 TF 200M250 TF 200M250 TF 200M250 TF 200M315 TKF 315M355 TKF 315M355 TKF 315M355 TMF 400 TMF 400M450 TTM 500 TTM 500 TTM 630

LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1

D09 D09 D09 D09 D09 D09 D09 D12 D18 D18 D25 D32 D40 D50 D50 D65 D80 D95 D115 D115 D150 D150 F185 F185 F225 F265 F265 F330 F400 F400 F500

LRD 06 LRD 07 LRD 08 LRD 08 LRD 10 LRD 12 LRD 14 LRD 16 LRD 21 LRD 21 LRD 22 LRD 32 LRD 3355 LRD 3357 LRD 3359 LRD 3359 LRD 3363 LRD 3365 LR9 D5369 LR9 D5367 LR9 D5369 LR9 D5369 LR9 F5371 LR9 F5371 LR9 F5371 LR9 F5371 LR9 F7375 LR9 F7375 LR9 F7379 LR9 F7379 LR9 F7379 LR9 F7381 LR9 F7381

11.7 1.62.5 2.54 2.54 46 5.58 710 913 1218 1218 1624 2332 3040 3750 4865 4865 6380 8093 90150 60100 90150 90150 132220 132220 132220 132220 200330 200330 300500 300500 300500 380630 380630

GS1 LB GS1 MMB GS1 MMB GS1 NB GS1 NB GS1 QQB GS1 QQB GS1 QQB GS1 SB GS1 SB GS1 SB

LC1 F500 LC1 F630

1/32

Combination starters for customer assembly


(continued)
1

TeSys motor starters - open version


Star-delta starters with fuse protection (BS fuses)

1.5 to 375 kW at 415 V: type 2 coordination


Maximum operating rate: LC1 D: 30 starts/hour; LC1 F: 12 starts/hour. Maximum starting time: LC1 D: 30 seconds; LC1 F: 20 seconds.
Standard power ratings of 3-phase motors 50/60 Hz in category AC-3 415 V P kW 1.5 2.2 3 4 5.5 7.5 9 11 15 22 30 45 55 80 100 110 140 160 220 257 270 375 440 V P kW 1.5 2.2 3 4 5.5 7.5 9 11 15 22 30 45 55 80 100 110 140 160 220 257 270 375 Switchdisconnectorfuse Reference Ie A 3.06 4.42 5.77 7.9 10.4 13.7 16.9 20.1 26.5 39 51.5 76 90 132 162 178 226 256 353 412 433 577 Iq kA 50 50 50 50 50 50 50 50 50 50 50 50 80 80 80 80 80 80 80 80 80 80 BS fuses Contactor Thermal overload relay

1
Size Rating A NIT 16 NIT 16 NIT 20 NIT 20 NIT 20M25 NIT 20M32 TIA 32M35 TIA 32M50 TIA 32M63 TIS 63M80 TIS 63M100 TIS 63M100 Reference Reference Setting range A 2.54 46 5.58 710 913 1218 1218 1624 2332 3040 4865 4865 6380 90150 90150 132220 132220 200330 200330 300500

Ie A 3.5 5 6.5 8.4 11 14.8 18.1 21 28.5 42 57 81 100 138 182 196 250 285 388 450 460 610

Iq kA 50 50 50 50 50 50 50 50 50 50 50 50 80 80 80 80 80 80 80 80 80 80

GS1 DDB GS1 DDB GS1 DDB GS1 DDB GS1 DDB GS1 DDB GS1 GB GS1 GB GS1 GB GS1 GB GS1 GB GS1 GB GS1 LLB GS1 LLB GS1 LB GS1 MMB GS1 MMB GS1 NB GS1 QQB GS1 QQB

A1 A1 A1 A1 A1 A1 A2 A2 A2 A3 A3 A3 A4 A4 B2 B2 B2 B3 B3 B4

3 x LC1 D09 3 x LC1 D09 3 x LC1 D09 3 x LC1 D09 3 x LC1 D12 3 x LC1 D18 3 x LC1 D18 3 x LC1 D25 3 x LC1 D32 3 x LC1 D40 3 x LC1 D50 3 x LC1 D65

LRD 08 LRD 10 LRD 12 LRD 14 LRD 16 LRD 21 LRD 21 LRD 22 LRD 32 LRD 3355 LRD 3359 LRD 3359 LRD 3363 LR9 D5369 LR9 D5369 LR9 F5371 LR9 F5371 LR9 F7375 LR9 F7375 LR9 F7379

TCP 100M125 3 x LC1 D80 TCP 100M160 3 x LC1 D115 TF 200M250 TF 200M250 TF 200M315 3 x LC1 D150 3 x LC1 F185 3 x LC1 F225

TFK 315M355 3 x LC1 F265 TFK 315M355 3 x LC1 F330 TMF 400M450 3 x LC1 F400

GS1 SB GS1 SB

C2 C2

TTM 500 TTM 630

3 x LC1 F500 3 x LC1 F630

LR9 F7379 LR9 F7381

300500 380630

1/33

References

TeSys motor starters - open version


D.O.L. starters, plate mounted, for motor control 4 to 37 kW, (1), with isolating device, pre-assembled

References

1
106558_1

Utilisation category AC-3 Standard power ratings of 3-phase motors 50/60 Hz 220 V 380 V 230 V 400 V 415 V 440 V kW kW kW kW 2.2 4 4 4

500 V kW 5.5

660 V 690 V kW

Operational current 440 V up to A 9

Fuses to be fitted by the customer Size Type aM A 10 x 38 12

Basic reference, to be completed by adding the voltage code (2)

Weight

LC4 D09App

kg 0.870

5.5

5.5

5.5

7.5

12

10 x 38 16

LC4 D12App

0.870

7.5

10

18

10 x 38 20

LC4 D18App

1.150

5.5

11

11

11

15

25

10 x 38 25

LC4 D25App

1.580

7.5

15

15

15

18.5

18.5

32

14 x 51 32

LC4 D32App

2.630

11 LC4 D09App

18.5

22

22

22

30

40

14 x 51 40

LC4 D40pp

2.930

15

22

25

30

30

33

50

22 x 58 63

LC4 D50pp

3.200

18.5

30

37

37

37

37

65

22 x 58 80

LC4 D65pp

3.340

22

37

45

45

55

45

80

22 x 58 80

LC4 D80pp

3.650

Specifications
Pre-wired power and control circuit connections. 3-pole isolating device

(1) Thermal overload relay to be ordered separately (see pages 24514/2 and 24514/3). (2) Standard control circuit voltages. Volts 24 50/60 Hz B7 42 D7 48 E7 110 F7 220 M7 230 P7 240 U7 380 Q7 400 V7 415 N7 440 R7

For other voltages, please consult your Regional Sales Office.

Dimensions : page 1/35

Schemes : page 1/35

1/34

Dimensions, schemes

TeSys motor starters - open version


1

D.O.L. starters, plate mounted, for motor control 4 to 37 kW, with isolating device, pre-assembled

Dimensions
D.O.L. starters, plate mounted, pre-assembled
LC4 D09AD25A

1
LC4 b c1 without cover or add-on blocks with cover, without add-on blocks with LAD N or C (2 or 4 contacts) with LA6 DK10 with LAD T, R, S with LAD T, R, S and sealing cover D09AD18A 218 94 96 127 139 147 151 D25A 221 100 102 133 145 153 157

98 79
33 110

173

c1

= =

55 71 86

= =

LC4 D32A LC4 c1 without cover or add-on blocks with cover, without add-on blocks with LAD N or C (2 or 4 contacts) with LA6 DK10 with LAD T, R, S with LAD T, R, S and sealing cover D32A 100 102 133 145 153 157

124

50

63

36

c1 = 90 165
LC4 D40D80

88 =

110

c c1 c2

G a

LC4 a b b1 c c1 without cover or add-on blocks with cover, without add-on blocks with LA1 DN (1 contact) with LAD N or C (2 or 4 contacts) with LA6 DK with LAD T, R, S with LAD T, R, S and sealing cover c2 G

D40D65 281 143 45 130 124 129 149 157 169 177 181 100 263

D80 311 143 48 140 135 140 160 168 180 188 192 178 293

= =

Scheme
D.O.L. starters
LC4 D09A to D80

1/L1

Q1
4 2 6

3/L2

KM1
2 4 6

References : page 1/34

5/L3

b1

100/110

60

1/35

Presentation

TeSys motor starters - open version


Start-delta starters for motor control

Star-delta starting

Current

7 6 5

This method of starting is applicable to motors on which all 6 stator terminals are accessible and whose delta connection voltage corresponds to the mains voltage.
1

4 3 2

2
1 0 0 0,25 0,50 0,75 1
Speed

Star-delta starting should be used for motors starting on no-load or having a low load torque and gradual build-up: - the starting torque in star connection is reduced to one third of the direct starting torque, i.e. about 50% of the rated torque. - the starting current in star connection is about 1.8 to 2.6 times the rated current. The transition from star to delta connection must occur when the machine has run up to speed. A too rapid build-up in load torque would cause the stabilised run-up speed to be too low and would therefore eliminate any advantage in this method of starting: this is the case with certain machines whose load torque depends on the machine speed (a characteristic of centrifugal machines, for example).

1 Starting in direct delta connection 2 Starting in star connection

Current 2,5

1
1,5

(1)

2
0,5

3
0 0 0,25 0,50 0,75 1 Speed

All star-delta starters are supplied with a special LAD S2 or LA2 KT2p time delay relay which imposes a delay on the delta contactor during the transition period in order to allow the star contactor sufficient breaking time. For ratings D115 and D150, this function is performed by a time delay auxiliary contact block LAD T2 and a control relay.

1 Starting in direct delta connection 2 Starting in star connection 3 Resistive torque of the machine

(1) Motor manufacturers generally specify machine load torques. Example: maximum resistive torque on completion of star-delta start (expressed as a proportion of the rated torque).

1/36

References

TeSys motor starters - open version


Star-delta starters for motor control 5.5 to 132 kW, (1), without isolating device, pre-assembled

Plate mounted starters


Maximum operating rate: 30 starts/hour. Maximum starting time: 30 seconds.
Standard power ratings of squirrel cage motors Mains voltage delta connection 220/ 380/ 230 V 400 V 415 V 440 V Auxiliary contacts available on each contactor line KM2 delta KM3 star KM1 Star delta mechanical interlock Basic reference, to be completed by adding the voltage code (2) Weight

DF522669

kW 4 5.5 11 15 LC3 D32App 18.5

kW 7.5 11 18.5 25 37

kW 7.5 11 22 30 37

kW 7.5 11 22 30 37

(3) (3) (3) (3) (3)

1 1 1 1 1

With With With With Without With Without With Without With Without With Without With

LC3 D09App LC3 D12App LC3 D18App LC3 D32App LC3 D40pp LC3 D40ppA64 LC3 D50pp LC3 D50ppA64 LC3 D80pp LC3 D80ppA64 LC3 D115pp (4) LC3 D115ppA64 (4) LC3 D150pp (4) LC3 D150ppA64 (4)

kg 1.530 1.530 1.730 2.030 4.360 4.500 4.360 4.500 5.200 5.400 11.800 12.100 12.100 12.100

30

55

59

59

(3)

(3)

37

75

75

75

(3)

(3)

63

110

110

110

(3)

(3)

75

132

132

147

(3)

1 (3)

Rail mounted starters (35 mm 7 rail)


Standard power ratings of squirrel cage motors Mains voltage delta connection 220/ 380/ 230 V 400 V 415 V 440 V Auxiliary contacts available on each contactor line KM2 delta KM3 star KM1 Star delta mechanical interlock Basic reference, to be completed by adding the voltage code (2) Weight

kW 3 4

kW 5.5 7.5

kW 5.5 7.5

kW 5.5 7.5 1 1 With With LC3 K06pp LC3 K09pp

kg 0.740 0.740

Maximum operating rate: 12 starts/hour. Maximum starting time: 30 seconds.

Maximum operating rate: 30 starts/hour. Maximum starting time: 30 seconds


4 5.5 11 15 7.5 11 18.5 25 7.5 11 22 30 7.5 11 22 30 (3) (3) (3) (3) 1 1 1 1 With With With With LC3 D090App LC3 D120App LC3 D180App LC3 D320App 1.530 1.530 1.730 2.030

(1) Protection must be provided by the addition of a thermal overload relay, to be ordered separately. Select appropriate overload relay for setting at 0.58 of the full load rated motor current (see pages 6/16 and 6/17). (2) Standard control circuit voltages: Volts a 50/60 Hz 24 36 42 48 110 220 230 240 380 400 415 440 Star-delta starters LC3 K06 and K09 Code B7 C7 D7 E7 F7 M7 P7 U7 Star-delta starters LC3 D09A...D150, LC3 D090AD320A Code B7 D7 E7 F7 M7 P7 U7 Q7 V7 N7 R7 For other voltages, please consult your Regional Sales Office. (3) One auxiliary contact block type LAD N can also be fitted, see page 5/69. (4) These starters consist of contactors LC1 D115 or D150 without connectors.

Dimensions : pages 1/42 and 1/43

Schemes : page 1/43

1/37

KM2

1b 1c

KM1
KM3

KM1 KM3 KM2

1b

1c

1a

1/38

References

TeSys motor starters - open version


Star-delta starters, for motor control, 7.5 to 132 kW (1), without mechanical interlock, for customer assembly
(on plate or on mounting rail) (2)

Starters for direct combination with a circuit-breaker


Maximum operating rate: 30 starts/hour. Maximum starting time: 30 seconds
Standard power ratings of squirrel cage motors (3) Mains voltagedelta connection 400/ 440 V 415 V kW kW 7.5 7.5 9 9 11 11 15 15 Thermal-magnetic motor circuit-breaker Contactors (basic references, to be completed by adding the voltage code) (4)

GV2 GV2 GV2 GV2 GV2

ME20 ME20 ME21 ME22 ME32

line KM2 LC1 D09pp LC1 D12pp LC1 D12pp LC1 D12pp LC1 D18pp

delta KM3 LC1 D09pp LC1 D12pp LC1 D12pp LC1 D12pp LC1 D18pp

star KM1 LC1 D09pp LC1 D09pp LC1 D09pp LC1 D09pp LC1 D09pp

Separate component
Description Mounting kit comprising: power circuit connections and 1 time delay contact block LAD S2 Illustration item no. a Reference LAD 912GV Weight kg 0.130

Starters for mounting separately from upstream protection


Maximum operating rate: 30 starts/hour. Maximum starting time: 30 seconds.
Standard power ratings of squirrel cage motors (3) Mains voltage - delta connection 220/ 380/ 415 V 440 V 230 V 400 V kW kW kW kW 4 5.5 11 15 18.5 30 37 63 75 7.5 11 18.5 25 37 55 75 110 132 7.5 11 22 30 37 59 75 110 132 7.5 11 22 30 37 59 75 110 147 Contactors (basic references, to be completed by adding the voltage code) (4) line KM2 LC1 D09pp LC1 D18pp (6) LC1 D25pp (7) LC1 D32pp LC1 D40pp LC1 D50pp LC1 D80pp LC1 D115pp LC1 D150pp delta KM3 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 D09pp D12pp D25pp (7) D32pp D40pp D50pp D80pp D115pp D150pp star KM1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 D09pp D09pp D09pp D18pp D40pp D40pp D50pp D80pp D115pp Separate components (see below)

Component types D09 D12 D18 D32 D40 D50 D80 D115 (5) D150 (5)

Separate components
Description Mounting kit comprising: - 1 time delay contact block LAD S2 (D09D80) (3), - power circuit connections (D09D80), - screws and clamps for fixing contactors to the plate (D40D80). Illustration item no. 1a 1b 1c D18 and D32 D40 and D50 D80 Equipment mounting plates 2 D09, D12, D18 D32 D40 and D50 D80 LAD 93217 LA9 D5017 LA9 D8017 LA9 LA9 LA9 LA9 D12974 D32974 D40973 D80973 0.310 0.380 0.680 0.150 0.180 0.300 0.300 For components type (5) D09 and D12 Reference LAD 91217 Weight kg 0.180

(1) Protection must be provided by the addition of a thermal overload relay, to be ordered separately. Select appropriate overload relay for setting at 0.58 of the full load rated motor current, see pages 5/118 and 5/119. (2) For mounting, assembly and cabling: please refer to installation instructions supplied with the equipment. (3) See comments on page 1/36. (4) See page 5/58. (5) For D115 and D150 components, see illustration and separate parts on pages 1/40 and 1/41. (6) A D12 component is adequate for the application, but use of a D18 is recommended. (connection capacity, correct use of power connection kit and connections). (7) A D18 component is adequate for the application, but use of a D25 is recommended. (connection capacity, correct use of power connection kit and connections).

Illustrations : page 1/38

Dimensions : pages 1/42 and 1/43

Schemes : page 1/43

1/39

13

12

11

10

14 6 8

1/40

References (continued)

TeSys motor starters - open version


Star-delta starters, for motor control, 7.5 to 132 kW (1), without mechanical interlock, for customer assembly
(on plate or mounting rail) (2)

Starters for mounting separately from upstream protection


Separate components (continued)
Description Instantaneous auxiliary contact blocks 1 N/O Control relay Time delay auxiliary contact blocks Lead sealing kit for time delay auxiliary contact blocks Thermal magnetic circuit-breaker for control circuit (200415 V) Set of 3 connectors for wider terminations (optional) Set of power connections with fixing accessories Spare volt free terminals Illustration For item no. use on 1 D115 (star) 3 4 D115, D150 D115, D150 No. Sold in lots of 1 1 Unit reference LAD N10 Weight kg 0.020

1 1

1 1

CAD 32pp (3) LAD T2

0.320 0.060

D115, D150

LA9 D901

0.005

D115, D150

GB2 CB05

0.060

D115, D150

LA9 FG980

0.200

D115 D150

1 1 1 2

1 1 10 10 10 100 10 1 100 100

LA9 D11517 LA9 D15017 DZ3 HA3 DZ3 GA3 AB1 BC9535 AB1 AB8M35 AM1 ED021 AM3 PA65 AF1 VA618 AF1 VA410

0.800 1.050 0.007 0.006 0.236 0.005 0.210 1.950 0.006 0.002

D115, D150

Lug-connector terminal block End stop Mounting rail 5 35 mm Pre-slotted mounting plate Screw with captive washer

10 11 12 13 14

D115, D150 D115, D150 D115, D150 D115, D150 D115, D150

1 3 1 1 12 2

(1) Protection must be provided by the addition of a thermal overload relay, to be ordered separately. Select appropriate overload relay for setting at 0.58 of the full load rated motor current, see pages 6/16 and 6/17. (2) For mounting, assembly and cabling: please refer to installation instructions supplied with the equipment. (3) See page 24525/3.

Illustrations : page 1/40

Dimensions : pages 1/42 and 1/43

Schemes : page 1/43

1/41

Dimensions

TeSys motor starters - open version


Star-delta starters

Dimensions

Star-delta starters
Plate mounted, pre-assembled LC3 K Pre-assembled: LC3 D09AD32A For customer assembly: 3 x LC1 D with components D09 to D32

124

KM2

110

94

150 175

90 a

On starters LC3 D09A to D18A, a connection block is mounted on the upper part of contactor KM2, increasing the overall height of the product by 6.5 mm.

LC3 a b c with LAD S with LAD S and sealing cover

D09A 143 26.5 139 143

110

110
D12A 143 26.5 139 143

KM3

KM1

D18A 144 26.5 139 143

D32A 165 32.5 145 149

Pre-assembled: LC3 D40, D50 For customer assembly: 3 x LC1 D with components D09 or D50

Pre-assembled: LC3 D80 For customer assembly: 3 x LC1 D with components D80

= 100/110 = = 183 (1) 47 = 293 311


(1) + 4 mm with sealing cover

175 (1)

45

263 281

(1) + 4 mm with sealing cover Pre-assembled: LC3 D115, D150 For customer assembly: 3 x LC1 D with components D115 or D150

c
a 450 450 b 555 555

G a
c 205 205 G 425 425 H 525 525

LC3 D115 or 3 x LC1 D with components LC3 D150 or 3 x LC1 D with components References : pages 1/36 to 1/41 Schemes : pages 1/43

D115 D150

1/42

100/110

143

143

60

60

Dimensions (continued), schemes

TeSys motor starters - open version


1

Star-delta starters

Dimensions (continued)
Star-delta starters (continued)
On mounting rail AM1 DP, pre-assembled LC3 D090A D320A

1
2x7
KM1

KM3 KM2

160 175

LC3 b c with LAD S with LAD S and sealing cover LC3 K


KM3/5 95

D090A D180A 153 139 143

D320A 137 145 149

Schemes
LC3 K, LC3 D09A to D80 LC3 D090A to D320A
L1 L2 L3

LC3 D
KM3/5

KM2

KM3

KM1 14

KM2 KM1 54 53 13

U1

V1

W1

(1)
2 4 6
22 KM3 21

KM2

14

KM1 22

KM1

U1

W1

55 14

W2

U2

V2

V1

13 14

21

13

(2)

13 22

21 96

O 96

95

15

KM2

KM2

21 56

T A1 16

W2

U2

V2

A1

A1

A1

KM3

KM1

A1 22

T A2 KM2/1 (N)

A2

A2

A2

N KM3/1

A2

A2

Note: LC3 D09A to D18A: Mechanical interlock between KM3 and KM1. LC3 D115 and D150
L1 L2 L3 2 4 6 F1

U1

V1

W1

F1 21 96

W2

U2

V2

153

(2)
l

22

KM2

KM3

KM1

95

13

KM1 184 154

KM2 68

W1

W2

161 56

U2

V2

Recommended cabling for reversal of motor rotation (standard motor, viewed from shaft end).

U1

V1

14

67

KM1 55 183

KM2 153 13 KA1 A1 14 KM3 A2 A2

KM3 A1 162 A1

KM2 A1154

F2

KM1 A2
Y

KM2 A2
L

KA1

(1) Recommended cabling for reversal of motor rotation (standard motor, viewed from shaft end). (2) Remote control. References : pages 1/36 to 1/41

171

KM1

172

1/43

A2

KM1

KM2

A1

KM1 Y

KM3

KM2

KM3

A1 22

21 67

68

Presentation

Motor starters - open version


Start-delta starters for motor control

Star-delta starting

Current

7 6 5

This method of starting is applicable to motors on which all 6 stator terminals are accessible and whose delta connection voltage corresponds to the mains voltage.
1

4 3 2

2
1 0 0 0,25 0,50 0,75 1 Speed

Star-delta starting should be used for motors starting on no-load or having a low load torque and gradual build-up: - the starting torque in star connection is reduced to one third of the direct starting torque, i.e. about 50% of the rated torque. - the starting current in star connection is about 1.8 to 2.6 times the rated current. The transition from star to delta connection must occur when the machine has run up to speed. A too rapid build-up in load torque would cause the stabilised run-up speed to be too low and would therefore eliminate any advantage in this method of starting: this is the case with certain machines whose load torque depends on the machine speed (a characteristic of centrifugal machines, for example).

1 Starting in direct delta connection 2 Starting in star connection

Current 2,5

1
1,5

(1)

2
0,5

3
0 0 0,25 0,50 0,75 1 Speed

Switching from star to delta connection must be completed within a minimum time. This function is performed by a control relay and a time delay auxiliary contact block.

1 Starting in direct delta connection 2 Starting in star connection 3 Resistive torque of the machine

(1) Motor manufacturers generally specify machine load torques. Example: maximum resistive torque on completion of star-delta start (expressed as a proportion of the rated torque).

1/44

References

Motor starters - open version


Star-delta starters for motor control, 90 to 375 kW (1), without isolating device, pre-assembled

Pre-assembled starters
Maximum operating rate: 12 starts/hour. Maximum starting time: LC3 Fppppp: 20 seconds, LC3 FpppppA64: 30 seconds (3 identical contactors). Composition of starters without mechanical interlock, see pages 1/47 and 1/49. Star-delta starters
Standard power ratings of squirrel cage motors Mains voltage delta connection 220/ 380/ 230 V 400 V 415 V 440 V Auxiliary contacts available on each contactor line KM2 delta KM3 star KM1 Star delta mechanical interlock Basic reference, to be completed by adding the voltage code (2) Weight

(3)
813202

kW 90

kW 160

kW 160

kW 185

Without With

LC3 F185pp LC3 F185ppA64 LC3 F225pp LC3 F225ppA64 LC3 F265pp LC3 F265ppA64 LC3 F330pp LC3 F330ppA64 LC3 F400pp LC3 F400ppA64

kg 16.500 16.625 16.500 16.625 27.300 27.425 37.000 37.125 37.000 37.125

100

200

200

220

Without With

110

220

220

250

Without With

LC3 FpppppA64

160

280

280

315

Without With

185

315

355

375

Without With

(1) Protection must be provided by the addition of a thermal overload relay, to be ordered separately. Select appropriate overload relay for setting at 0.58 of the full load rated motor current, see pages 6/28 and 6/29. (2) Standard control circuit voltages: Volts a 50/60 Hz 48 110 115 220/230 230 240 380/400 400 415 Code E7 F7 FE7 M7 P7 U7 Q7 V7 N7 For other voltages, please consult your Regional Sales Office. (3) One auxiliary contact block type LAD N can be fitted.

Presentation : page 1/44

Dimensions : page 1/50

Schemes : page 1/51

1/45

1
*

*
1 7

KM1 KM3 KM2


1

* *
1

See page 1/48


1/46

References

Motor starters - open version


Star-delta starters for motor control, 90 to 375 kW, (1), for customer assembly (on chassis)

Contactors
Maximum operating rate: 12 starts/hour. Maximum starting time: 20 seconds (3)
Standard power ratings of squirrel cage motors 220/ 380/ 415 V 230 V 400 V kW kW kW 90 160 160 100 110 160 185 200 220 280 315 200 220 280 355 Contactors (2) line 440 V kW 185 220 250 315 375 KM2 LC1 F185pp LC1 F225pp LC1 F265pp LC1 F330pp LC1 F400pp delta KM3 LC1 F185pp LC1 F225pp LC1 F265pp LC1 F330pp LC1 F400pp star KM1 LC1 D150pp LC1 F185pp LC1 F185pp LC1 F265pp LC1 F265pp Separate components (see below) Component types F185 F225 F265 F330 F400

Separate components (4)


Description Instantaneous auxiliary contact blocks 2 N/O + 2 N/C Control relay Time delay auxiliary contact blocks Sealing cover Illustration For item no. use on 1 F185 to F400 No. 3 Sold in lots of 1 Unit reference LAD N22 Weight kg 0.050

2 3 4

F185 to F400 F185 to F400 F185 to F400 F185 to F400 F185 F225 to F400 F185 F225 F265 F330 and F400

1 1 1 2 1 1 1 1 1 1 1

1 1 1 6 1 1 1 1 1 1 1

CAD 32 LAD T2 LA9 D901 GB2 CB10 LA9 FG980 LA9 FJ980 LA9 F18517 LA9 F22510 LA9 FH610 LA9 FJ610

0.580 0.060 0.005 0.050 0.200 0.490 0.800 1.400 1.400 1.500

Thermal magnetic circuit5 breaker for 5 A control circuit Sets of 3 connectors 6 for wider terminations (optional) Sets of power connections 7

Set of 3 busbars for thermal overload connections

F185 to F400

LA7 Fppp (Selected according to size of thermal overload relay) see pages 6/28 and 6/29.

(1) Protection must be provided by the addition of a thermal overload relay, to be ordered separately. Select appropriate overload relay for setting at 0.58 of the full load rated motor current, see pages 6/28 and 6/29. (2) Contactors supplied with coil. Complete the reference by adding the control circuit voltage code. Standard control circuit voltages (for other voltages, please consult your Regional Sales Office): LC1 D150 Volts 48 110 115 120 220 230 240 380 400 415 50/60 Hz E7 F7 FE7 G7 M7 P7 U7 Q7 V7 N7 LC1 F185 and F225 Volts 50 Hz (coil LX1) 60 Hz (coil LX1)

48 E5 E6

110 F5 F6

115 FE5

120 G6

220 M5 M6

230 P5

240 U5 U6

380 Q5 Q6

400 V5

415 N5

LC1 F185 to F400 Volts 48 110 115 120 220 40 400 Hz (5) E7 (6) F7 FE7 G7 M7 Standard voltages, see page 5/102. For other voltages between 24 and 660 V, see pages 5/118 to 5/125. (3) For longer starting times, please consult your Regional Sales Office. (4) Other separate components, see page 1/49. (5) Coil LX1: LC1 F265, F330 and F400. Coil LX9: LC1F185 and F225. (6) Except for LC1 F400.

230 P7

240 U7

380 Q7

400 V7

415 N7

Presentation : page 1/44

Illustrations : page 1/46

Dimensions : page 1/50

Schemes : page 1/51

1/47

14

12

10

17

1
15

*
9

* *
KM1 KM3 KM2

* *

16

13

* * *
17 11

See page 1/46


1/48

References (continued)

Motor starters - open version


Star-delta starters for motor control, 90 to 375 kW, (1), for customer assembly (on chassis)

Separate components (continued from page 1/47)


Description Spare volt free terminals Illustration item no. 9 For use on F185 F225F400 Neutral terminals with stop and spare volt free terminal (for control circuit) 10 F185 No. 3 3 1 2 1 F225 and F265 1 2 1 F330 and F400 1 2 1 Reducer bracket Mounting rails (2) 11 12 13 Uprights (2) 1/4 turn sliding clip nuts and corresponding bolts for rails AM1 DE 1/4 turn sliding clip nuts and corresponding bolts for rails AM1 DE 1/4 turn sliding clip nuts and corresponding bolts for equipment fixing 14 15 F400 F185F400 F185F400 F115F400 F185F400 2 1 1 2 2 Sold in lots of 10 10 10 100 10 10 100 10 10 100 10 1 10 4 4 10 100 16 F185F400 8 10 10 17 F185F330 15 10 100 F400 8 10 10 100 10 4 Enclosures: metal, grey RAL 7032 F185F225 F265 F330 and F400 Fixing lugs adjustable for enclosure ACM 1 1 1 4 1 1 1 4 Unit reference DZ3 GA3 DZ3 HA3 AB1 BC9535 AB1 AB8P35 DZ3 HA3 AB1 BC15035 AB1 AB8M35 DZ3 JA3 AB1 BC24035 AB1 AB8M35 DZ3 JA3 LA9 F100 AM1 DE200 AM1 EC200 AM1 EC200 AF1 CD061 AF1 VA618 AF1 CD081 AF1 VC820 AF1 CD061 AF1 VA618 AF1 CD061 AF1 CD081 AF1 VA618 AF1 VC820 Weight kg 0.006 0.007 0.236 0.006 0.007 0.277 0.007 0.010 0.287 0.007 0.010 0.100 0.900 2.980 2.980 0.020 0.006 0.020 0.024 0.020 0.006 0.020 0.020 0.006 0.024

25 x H6 screws with washers ACM GV763 ACM GV973 ACM GV1084 AE3 FX122 19.090 33.310 54.000 0.080

(1) Protection must be provided by the addition of a thermal overload relay, to be ordered separately. Select appropriate overload relay for setting at 0.58 of the full load rated motor current, see pages 27074/2 and 27074/3. (2) Supplied in 2 m lengths. See page 1/50 for cutting to length.

Presentation : page 1/44

Illustrations : page 1/48

Dimensions : page 1/50

Schemes : page 1/51

1/49

Dimensions

Motor starters - open version


Star-delta starters

Dimensions

Chassis mounted starters


Pre-assembled: LC3 F185 to LC3 F400 For customer assembly: 2 x LC1 Fppp and 1 x LC1 D150 or 3 x LC1 Fppp

G F1 F2

KM2

KM3

KM1

K3
K1 110 110 110 140 140 K2 80 80 100 100 100

K4

c
a 565 565 665 765 765 b 675 675 775 975 975 c 235 235 266 276 276 G 525 525 625 725 725

a
H 625 625 725 825 925 K 160 160 165 195 195 K3 110 110 110 110 180 K4 80 80 110 180 110

LC3 F185 or 2 x LC1 F ppp + 1 x LC1 D with components F185 LC3 F225 or 3 x LC1 F ppp with components F225 LC3 F265 or 3 x LC1 F ppp with components F265 LC3 F330 or 3 x LC1 F ppp with components F330 LC3 F400 or 3 x LC1 F ppp with components F400

Presentation : page 1/44

References : pages 1/45, 1/47 and 1/49

1/50

K1

K2

Schemes

Motor starters - open version


Star-delta starters

Schemes
Star-delta starters
LC3 F185 to F400
L1 L2 L3

1
Recommended cabling for reversal of motor rotation (standard motor, viewed from shaft end).
2 4 V1 V2 U1 W1 A2 A1 14 13 W2 6

KM2
6 2 4

KM3
6 2 4

KM1
U2 2 4 6 68 67

U1

V1

W1

F1

W2

U2

V2

F1
96

O
13 22
Remote control

21

95

l
14

153

KM1
184 154

KM2

KM1
183

KM1
171 53

KM2
56

55

172

KM2
61

KA1

KM3
62

A1

A1

KM1
A2

KM2
A2

KA1
A2

A1

54

KM3

F2

Presentation : page 1/44

References : pages 1/45, 1/47 and 1/49

1/51

Selection guide

TeSys motor starters - open version

Function performed Selectable overload class

Function not performed

Detection of overtorque, no-load running, long starting times Earth fault protection (equipment protection only)

Protection against phase imbalance Protection against phase loss Fault differentiation With contact block

Reset on thermal overload

Manual or automatic

Manual

Manual or automatic

Manual

Alarms (thermal overload, overcurrent, ...) Indication of motor load

Protection function parameter entry "Log" function, monitoring

Remote motor starter status and commands via serial or parallel link

Motor starter management via serial link (status, commands, selection and parameter entry for alarms, log, monitoring) Isolation function Protection against overloads and short-circuits

Modbus port built-in

Power at 400 V

With circuit-breaker With fuses

0.0675 kW 0.0675 kW Magnetic circuit-breaker or fuses

30450 kW 30450 kW Magnetic circuit-breaker or fuses

0.06450 kW 0.06450 kW Magnetic circuit-breaker or fuses

0.06110 kW

Thermal magnetic circuit-breaker

Contactor

Contactor

Contactor

Contactor

Thermal overload relay

Electronic thermal overload relay

Multifunction protection relay

1/52

With function module

Indication on front panel, processing by communication Reset parameters can be set to manual or automatic Indication on front panel, processing by communication Indication on front panel, processing by communication

Manual

Remote or automatic with function module

With function module With function module

Indication on front panel, processing by communication With communication module or control splitter box With AS-Interface or Modbus communication module (1) With AS-Interface or Modbus communication module (indication of motor load and thermal overload alarm only with Modbus communication module) (1) (1) With Modbus communication module

0.0611 kW

0.0615 kW

0.0615 kW

16.5450 kW 0.06450 kW Magnetic circuit-breaker or fuses

0.0615 kW

16.5450 kW 0.06450 kW Magnetic circuit-breaker or fuses

Quickfit solution

Starter-controller with standard control unit

Starter-controller with advanced control unit

Starter-controller with multifunction control unit

Contactor

Contactor

Controller with advanced control unit

Controller with multifunction control unit

(1) Parallel wiring module

1/53

Presentation

TeSys motor starters - open version


TeSys U starter-controllers

Presentation
521288

The TeSys U starter controller is a D.O.L. starter (1) which performs the following functions: b protection and control of single-phase or 3-phase motors: v breaking function, v overload and short-circuit protection, v thermal overload protection and power switching, b control of the application: v protection function alarms, v application monitoring (running time, number of faults, motor current values, ...), v logs (last 5 faults saved, together with motor parameter values). These functions can be added by selecting control units and function modules which simply clip into the power base. The product can therefore be customised at the last moment. Setting-up accessories simplify or completely eliminate wiring between components.

Basic starter-controller
Consists of a power base and a control unit. Power base 1 Is independent of the control voltage and of the motor power. It incorporates the breaking function with a breaking capacity of 50 kA at 400 V, total coordination (continuity of service) and the switching function. b 2 ratings are available: 012 A and 032 A. b Non-reversing (LUB) and reversing (LU2B). Control units 2 These must be selected according to the control voltage, the power of the motor to be protected and the type of protection required. b Standard control unit (LUCA): satisfies the basic protection requirements for motor starters: thermal overload and short-circuit (for details see page 1/55). b Advanced control unit (LUCB, LUCC or LUCD): allows additional advanced functions such as alarm, fault differentiation, (for details see page 1/56). b Multifunction control unit (LUCM): suitable for the most sophisticated control and protection requirements (for details see page 1/57). The control units are interchangeable without rewiring and without using tools. They have a wide range of adjustment (range of 4) and low heat dissipation.

1 3

Control options
5 8
Function modules can be used to increase the functions of the starter-controller. Function modules 3 Must be used with advanced control units. 4 types are available: b thermal overload alarm (LUF W10), b thermal fault and manual reset (LUF DH11), b thermal fault and automatic or remote reset (LUF DA01 and LUF DA10), b indication of motor load (LUF V), which can also be used with the multifunction control unit. All alarm and fault information processed by these modules is available on digital contacts. Communication modules 3 The information processed is exchanged: b via a parallel bus: v parallel wiring module (LUF C00), b via a serial bus: v AS-Interface modules (ASILUF C5 and ASILUF C51), v Modbus modules (LUL C031, LUL C032 and LUL C033). They must be used in conjunction with a c 24 V control unit and require a c 24 V control voltage. Connection to other protocols such as FIPIO, Profibus-DP and DeviceNet is possible via gateway modules (LUFP). Auxiliary contact modules (LUFN) 3 3 possible configurations 2 N/O, 1 N/O + 1 N/C or 2 N/C. Add-on contact blocks 4 Indicate the following status of power base: ready, fault and pole status.

Power options
Reverser block 5 Allows a non-reversing power base to be converted to reversing operation. The reverser block (LU2M) is mounted directly beneath the power base without modifying the width of the product (45 mm). The reverser block LU6M is mounted separately from the power base when the height available is limited. Limiter-disconnector LUA LB 6 This unit is mounted directly on the power base. It allows the breaking capacity to be increased up to 130 kA at 400 V.

Setting-up accessories
Plug-in terminal blocks 7 The control terminal blocks are of the plug-in type, so allowing wiring to be prepared away from the machine or the replacement of products without rewiring. Control circuit pre wiring system 8 Numerous pre-wired accessories provide simple, clip-in connections (e.g. connection of reverser control terminals, ... (1) For use with resistive and inductive loads. Control of d.c. or capacitive loads is not possible.

1/54

Presentation

TeSys motor starters - open version


TeSys U starter-controllers with standard control unit

b b b b

Protection against overloads and short-circuits Protection against phase failure and phase imbalance Protection against insulation breaks (equipment protection only) Manual reset

520726

3-phase motor Class 10

Power base LUB or LU2B

Standard control unit LUCA

Status

Status and commands transmitted by the bus Parallel bus Serial bus

Blanking cover LU9C 1

Auxiliary contact module LUF N

Parallel wiring module LUF C00

Modbus AS-Interface communication communication modules ASILUF C5 and ASILUF C51 modules LUL C031, LUL C032 and LUL C033

Status

Add-on contact blocks LUA1

Blanking cover LU9C 2

1/55

Presentation

TeSys motor starters - open version


TeSys U starter-controllers with advanced control unit

b b b b

Protection against overloads and short-circuits Protection against phase failure and phase imbalance Protection against insulation breaks (equipment protection only) Manual reset (remote or automatic with a function module)

3-phase motor Class 10


533842

3-phase motor Class 20

Single-phase motor Class 10

Power base LUB or LU2B

Advanced control unit LUCB

Advanced control unit LUCD

Advanced control unit LUCC

Status

Thermal overload signalling and manual reset

Thermal overload signalling and automatic reset

Alarm

Indication of motor load (analogue)

Status and commands transmitted by the bus Parallel bus Serial bus

b Thermal overload signalling and manual, remote or automatic reset b Alarm b Indication of motor load

Blanking cover LU9C 1

Auxiliary contact module LUF N

Function module LUF DH11

Function modules LUF DA01 and UF DA10

Function module LUF W10

Function module LUF V

Parallel wiring module LUF C00

AS-Interface communication modules ASILUF C5 and ASILUF C51

Modbus communication modules LUL C031, LUL C032 and LUL C033

Status

Add-on contact blocks LUA1

Blanking cover LU9C 2

1/56

Presentation

TeSys motor starters - open version


TeSys U starter-controllers with multifunction control unit

b b b b b b b b

Protection against overloads and short-circuits Protection against phase failure and phase imbalance Protection against insulation breaks (equipment protection only) Reset parameters can be set to manual or automatic Protection function alarm Indication on front panel or on remote terminal via Modbus RS 485 port "Log" function "Monitoring" function, indication of main motor parameters on front panel of the control unit or via a remote terminal b Fault signalling b Overtorque, no-load running

565397

Single-phase or 3-phase motors Class 5, 10, 15, 20, 25, 30

Power base LUB or LU2B

Multifunction control unit LUCM

Status

Indication of motor load (analogue)

Status and commands transmitted by the bus Parallel bus Serial bus

Remote programming and monitoring of all functions

Blanking cover LU9C 1

Aduxiliary contact module LUF N

Function module LUF V

Parallel wiring module LUF C00

AS-Interface communication modules ASILUF C5 and ASILUF C51

Modbus communication modules LUL C031, LUL C032 and LUL C033

Status

Add-on contact blocks LUA1

Blanking cover LU9C 2

1/57

Application examples

TeSys motor starters - open version


TeSys U starter-controllers

520965

Application
Starting and protection of a pump.

Operating conditions
b b b b b v v b Power: 4 kW at 400 V. In: 9 A. Maximum of 10 class 10 starts per hour. Duty class S3. 3-wire control: Start button (S2), Stop button (S1), Control circuit voltage: a 230 V.

Products used
Products used Power base 12 A with screw clamp connections Standard control unit Item 1 2 Quantity Reference 1 LUB 12 1 LUCA 12FU Page 1/64 1/69

561680

Functions performed
b Short-circuit protection with level of protection of 50 kA at 400 V. b Total coordination of protection devices conforming to EN 60947-6-2 (continuity of service) in case of a short-circuit. b Electronic protection against thermal overloads with an adjustment range of 4. b Load switching (2 million operating cycles in category AC-43 at In). b Indication of motor status by N/C or N/O contact. b Interlock between the motor starter control and the selector knob position; not possible to start the motor when the knob is in the OFF position.

Scheme
1/L1 3/L2 5/L3
230 V

C.U.

2/T1

4/T2

6/T3

W1

U1

V1

A2

M 3

1/58

A1

14

13

Application examples

TeSys motor starters - open version


TeSys U starter-controllers

561681

Application
Expansion of an existing installation for improved control of its operation.

Operating conditions
Monitor the status of the motor and obtain alarm signalling by a digital contact in order to improve operation of the pump and anticipate a complete stoppage due to thermal overload.

Additional products used


Products used Item Quantity Reference Page

Replace the standard control unit with an advanced control unit and insert a thermal overload alarm function module.
Advanced control unit Alarm function module 2 3 1 1 LUCB 12FU LUF W10 1/69 1/71

Functions performed
b Alarm information is generated by the advanced control unit and is processed by the thermal overload alarm function module to make it usable. b The advanced control unit includes a thermal trip Test button on its front panel.

Scheme
1/L1 3/L2 5/L3
a 230 V

C.U.

14

13

LUF W10

Alarms Module

07

08

2/T1

4/T2

6/T3

To application

W1

U1

V1

A2
a

M 3a

Other versions

The advanced control unit can provide other functions, depending on the type of function modules used (instead of the LUF W module described above): - thermal fault signalling with function modules LUF DA01, LUF DA10 or LUF DH11, - indication of motor load with the function module LUF V2. This module delivers a 4-20 mA, analogue signal which is proportional to the average 3-phase current drawn by the motor. This allows the load current to be monitored and provides access to other application functions using this value, or to predictive or preventive maintenance possibilities (replacement of the motor before it breaks down).

A1

1/59

Application examples

TeSys motor starters - open version


TeSys U starter-controllers

520969

Application
Monitoring operation of a surface pump in a water treatment plant to avoid running empty, which could lead to destruction of the pump.

Operating conditions
b b b b b Power: 15 kW at 400 V. In: 28.5 A. Duty class S1. Control circuit voltage: c 24 V. Control-command by PLC and serial link using the Modbus protocol.
Item 1 2 3 4 Quantity 1 1 1 1 Reference LUB 320 LUCM 32BL LUL C032 LU9B N11C Page 1/64 1/70 1/85 1/85

Products used
Products used Power base 32 A without connections Multifunction control unit Modbus communication module Pre-wired coil connection Connection of communication module output terminals to the coil terminals Connection cable for connecting the communication module to the serial bus T-junction

1 1

VW3 A8 306 Rpp VW3 A8 306 TF03

1/85 1/85

510301

Functions performed
b Short-circuit protection with level of protection of 50 kA at 400V. b Total coordination of protection devices conforming to EN 60947-6-2 (continuity of service) in case of a short-circuit. b Electronic protection against thermal overloads with an adjustment range of 4. b Load ing (1.5 million operating cycles in category AC-43 at In). b Measurement of load current and detection of no-load running by the multifunction control unit. b Interlock between the motor starter control and the selector knob position; not possible to start the motor when the knob is in the OFF position. b No-load running or operation under load. To use this function, the following parameters must be entered: v trip: the answer yes/no enables or disables the function, v time before tripping: the time period during which the value of the current must be below the tripping threshold in order to cause tripping (adjustable from 1 to 200 s). v tripping threshold: value as a % of the load current ratio in relation to the setting current. If the ratio remains below this threshold for the time specified in the previous parameter, the product trips (adjustable from 30 to 100 %). b Indication of the various motor starter status and currents.

Schemes
1/L1 3/L2 5/L3
LUCM
Multifunction Control Unit

LUL C032

Modbus Module

D (B) D (A) Gnd

Modbus profile IEC 64915 Commands (Register 704) Forward running Reverse running Reserved Reset Reserved Connection test Reserved Reserved Reserved Reserved Reserved Reserved Reserved 3-phase control Reserved Reserved Reserved

Bit 0 Bit 1 Bit 2 Bit 3 Bit 4 Bit 5 Bit 6 Bit 7 Bit 8 Bit 9 Bit 10 Bit 11 Bit 12 Bit 13 Bit 14 Bit 15

Status (Register 455) Ready (available) Poles closed Fault Alarms Tripped Reserved reset enabled A1-A2 powered Motor running Motor current % (bit 0) Motor current % (bit 1) Motor current % (bit 2) Motor current % (bit 3) Motor current % (bit 4) Motor current % (bit 5) Reserved Motor starting

24 V Aux

4 5 8

LU9B N11C Pre wired coil

LO1 LI1 LI2

C.U.

U1 2/T1

V1 4/T2

W1 6/T3

c 24 V

M 3a

Modbus
VW3 A8 306 TF03

Other functions
The multifunction control unit incorporates other control and protection functions, such as: monitoring and control of phase current, alarm, Module LUL C032 also provides a programmable output and two programmable discrete inputs.

1/60

D (B) D (A) Gnd 4 5 8

24 V 24 V c Aux COM

Application examples

TeSys motor starters - open version


TeSys U starter-controllers

520967

Application
Starting and control of a packing machine conveyor belt.

Operating conditions
b b b b b Power: 0.37 kW at 400 V. In: 0.98 A. Duty class S1. Control circuit voltage: c 24 V Control and command by the AS-Interface cabling system.
Item 1 2 3 4 Quantity 1 1 1 1 1 Reference LUB 120 LUCA 1XBL ASILUF C5 XZ CG0142 LU9B N11C Page 1/64 1/69 1/82 1/83 1/83

Products used
Products used Power base 12 A without connections Standard control unit AS-Interface Communication module Tap-off for connecting the communication module to the serial bus Pre-wired coil connection Connection of communication module output terminals to the coil terminals
521489

Functions performed
b Short-circuit protection with level of protection of 50 kA at 400 V. b Total coordination of protection devices conforming to EN 60947-6-2 (continuity of service) in case of a short-circuit. b Electronic protection against thermal overloads with an adjustment range of 4. b Load switching (2 million operating cycles in category AC-43 at In). b Indication of motor status by N/C or N/O contact. b Interlock between the motor starter control and the selector knob position; not possible to start the motor when the knob is in the OFF position. b Start/Stop commands and Ready, Running and Stopped motor status are transmitted by the bus. The AS-Interface 7.D.F.O profile of the new AS-Interface V2 protocol, implemented in the starter-controller, ensures total compatibility with that of the LF enclosed starter range. b Indication of module operation and communication status by 2 LEDs on the front panel of the communication module. b Addressing of the module is achieved using adjustment console ASI TERV2 or console XZ MC11. Using pre-wired coil connector LU9B N11C avoids having to wire the control connections. However, easy access to the control connector on the front panel of the starter allows any control schemes required by the user to be included in the line (local controls, emergency stop, safety contact, .....)

Scheme
1/L1 3/L2 5/L3

ASILUF C5
LU9B N11C Pre wired coil

AS-Interface Module

24 V

AS-i

C.U.

+
2/T1 4/T2 6/T3 24 V

W1

U1

V1

AS-i
XZ CG0142

M 3

1/61

Application examples

TeSys motor starters - open version


TeSys U starter-controllers

520971

Application
Manual control of a 2-position turntable.

Operating conditions
b b b b b v v v b b Power: 2.2 kW at 400 V. In: 6 A. 30 starts per hour Duty class S4. 3-wire control: Pushbutton for Position 1 (S1), Pushbutton for Position 2 (S2), Stop button (S5), Stopping at the positions is achieved by limit switches S3 and S4. Control circuit voltage: a 115 V.

Products used
Products used Power base reversing, 12 A with screw clamp connections Standard control unit Item 1 2 Quantity Reference 1 LU2B 12FU 1 LUCA 12FU Page 1/65 1/69
523761

Functions performed
b Short-circuit protection with level of protection of 50 kA at 400V. b Total coordination of protection devices conforming to EN 60947-6-2 (continuity of service) in case of a short-circuit. b Electronic protection against thermal overloads with an adjustment range of 4. b Load switching (2 million operating cycles in category AC-43 at In). b Interlock between the motor starter control and the selector knob position; not possible to start the motor when the knob is in the OFF position. Electrical interlocking is ensured by pre-wired connector LU9M R1C (item 3) included on base LU2B 12. The design of the reversing power block makes mechanical interlocking unnecessary.

Scheme (manual control)


1/L1 3/L2 5/L3
LU2B
Reverser Motor Controller

A3

B3

A1

B1

C.U.

2/T1

4/T2

M 3

W1

U1

V1

6/T3

115 V

1/62

A2

Application examples

TeSys motor starters - open version


TeSys U controllers

520973

Application
Detection of a rock crusher blockage by monitoring the motor current.

Operating conditions
b b b b b Power: 90 kW at 400 V. In: 185 A. Duty class S1. Control circuit voltage: a 230 V Control-command by PLC and serial link using the Modbus protocol.
Item 1 2 3 4 5 6 Quantity 1 1 1 3 1 1 Reference LUT M20BL LUCM T1BL LUL C032 LUT C4001 LC1 F185P7 NS 250HMA Page 1/77 1/77 1/85 1/77

Products used
Products used Controller Multifunction control unit Modbus communication module Current transformer Contactor Circuit-breaker

Functions performed
b Short-circuit protection with level of protection of 70 kA at 400V. b Electronic protection against thermal overloads with an adjustment range of 4. b Detection of crusher blockage by monitoring the induced overcurrent. To use the "overtorque or jam" function, the following parameters must be entered : v trip: the answer yes/no enables or disables the function, v time before tripping: the time period during which the value of the current must be above the tripping threshold in order to cause tripping (adjustable from 1 to 30 s). v tripping threshold: value as a % of the load current ratio in relation to the setting current. If the ratio remains above this threshold for the time specified in the previous parameter, the product trips (adjustable from 100 to 800 %). It is possible to set the parameter for an alarm at a preset threshold under the same conditions as above. 5
523762

1 2

Scheme
3/L2 1/L1 5/L3 KA1 LUCM T1BL Multifunction Control Unit Q6 LUT M20BL S2 KA1 Controller KA1 LUL C032
Modbus Module

230 V a

D (B) D (A) Gnd

LO1

S1

24 V Aux

LI1

L1 L2

L3

I.6

I.3

I.7

LI2

D (B) D (A) Gnd

24 V 24 V c Aux COM

2/T1

4/T2

6/T3

4 5 8
From S1/T1, S1/T2, S1/ T3, S2/T1, S2/T2, S2/T3

4 5 8

KA1

T1

S1 S2 T2 S1

KA1 KM1 S2 T3 S1 S2
To KA1

Q6

Q6

KM1

1/L1

3/L2

5/L3

+
c 24 V
KM1

V1 4T2

W1 6T3

U1 2T1

KA1

Modbus
VW3 A8 306 TF03

M 3a

Other functions
The multifunction control unit incorporates other control and protection functions, such as: monitoring and control of phase currents, alarm, Communication module LUL C032 also provides a programmable output and two programmable inputs. 1/63

A2

A1

13

96

References

TeSys motor starters - open version


TeSys U starter-controllers
Non-reversing power bases

Two versions of control connection are available: b connection by screw terminals, plug-in control terminal block, b without connection. This version enables wiring to be prepared in advance and is recommended when a communication module is required (allowing the use of control connection prewiring accessories) or when a reverser block is to be mounted by the customer.

520739

561330

Power bases for non-reversing D.O.L. starting (1)


Connection Power Control Item (2) Rating 440 V 500 V A A Reference 690 V A Weight kg

These bases have 2 auxiliary contacts: 1 N/O (13-14) and 1 N/C (21-22) which indicate the closed or open position of the power poles.
LUB p2 LUB p20

A low power internal contact allows power supply to the control unit to be switched off when the control knob is no longer in the ON position. The power bases must be used in conjunction with a control unit, see pages 1/68 to 1/70.
Screw clamp Screw terminals clamp terminals 1 + 2 + 3 12 +4 32 12 32

520740

12 23 12 23

9 21 9 21

LUB 12 LUB 32 LUB 120 LUB 320

0.900 0.900 0.865 0.865

1 2

Without 1+2 connections

Terminal block for power bases without connections


Connection Screw clamp terminals For base LUB 120 or 320 Item (2) 3+4 Reference LU9B N11 Weight kg 0.045

4 3
LUB p2

(1) Rated breaking capacity for operation on short-circuit (Ics), see table below. For higher values, use current limiters, see page 1/67. Volts 230 440 500 690 (3) kA 50 50 10 4 (2) The various sub-assemblies are supplied assembled but they are easy to separate, as shown in the illustration. (3) For 690 V, use phase barrier LU9 SP0.

Other versions

Power bases without built-in short-circuit protection device (short-circuit protection by circuit-breaker or separate fuses). Please consult your Regional Sales Office.

Characteristics : pages 1/88 and 1/89

Dimensions : pages 1/102 and 1/103

Schemes : pages 1/104 to 1/107

1/64

References

TeSys motor starters - open version


TeSys U starter-controllers
Reversing power bases

561270

Two versions of control connection are available: b connection by screw terminals, plug-in control terminal block, b without connection. This version enables wiring to be prepared in advance and is recommended when a communication module is required, allowing the use of control connection pre-wiring accessories.

Power bases for reversing D.O.L. starting, pre-assembled


Connection Power Control Item (1) Rating 440 V 500 V A A 690 V A Reference, to be completed (2) Weight

kg

These bases have two N/O common point contacts (81-82-84) which indicate nonreversing and reversing operating status.
Screw clamp Screw terminals clamp terminals Without connections 1 + 2 + 3 12 + 4 + 5 32 1 + 2 + 3 12 +5 32 12 23 12 23 9 21 9 21 LU2B 12pp LU2B 32pp LU2B A0pp LU2B B0pp 1.270 1.270 1.270 1.250

Power bases for reversing D.O.L. starting, for customer assembly


LU2B p2

A reverser block should preferably be combined with a non-reversing power base without connections to create a reversing starter-controller. The built-in N/O (13-14) and N/C (21-22) contacts are used for electrical interlocking between the reverser block and the base; they are therefore no longer available as output contacts. The reverser block has two N/O common point contacts (81-82-84) which indicate non-reversing and reversing operating status.
32 A reverser block

1
For mounting directly beneath the power base For mounting separately from the base (screw or rail fixing)

Connection Power Screw clamp terminals Screw clamp terminals

Control

Without connections Without 6 connections

Item (1) Reference, to be completed (2) 3 LU2M B0pp LU6M B0pp

520741

Weight kg 0.400 0.425

Accessories
Description Control terminal block Item 4 Application Reversing power base without connections LU2B A0pp or B0 pp Reverser block LU2M B0pp for direct mounting beneath power base Reverser block LU6M B0pp for mounting separately from power base Reverser block LU6M B0pp for mounting separately from power base Item Reference LU9 M1 LU9 M1 LU9 M1 LU9M R1 Weight kg 0.025 0.025 0.025 0.030

3
7

5
Description

Control circuit pre-wiring components


Weight kg Pre-wired connector (3) 5 LU9M R1C 0.035 (1) The various sub-assemblies are supplied assembled but they are easy to separate, as shown in the illustration. (2) Select the same control voltage as that of the control unit. Standard control circuit voltages: Volts 24 4872 110240 c BL a B c or a ES (4) FU (5) (3) For control connection between a power base and a reverser block, for direct mounting. (4) c : 4872 V, a : 48 V. (5) c : 110220 V, a : 110...240 V. Reference

4
LU2B p2

520826

Other versions
7

Power bases without built-in short-circuit protection device (short-circuit protection by circuit-breaker or separate fuses). Please consult your Regional Sales Office.

LU6M + LU9 M1 + LU9M R1

Characteristics : pages 1/88 and 1/89

Dimensions : pages 1/102 and 1/103

Schemes : pages 1/104 to 1/107

1/65

Presentation, references

TeSys motor starters - open version


1

TeSys U starter-controllers
Add-on contact blocks and auxiliary contact modules

Contact states

Product status

Position of Indication N/O pole control on front contact handle panel or

N/C pole contact

References of add-on contact blocks and auxiliary contact modules Terminal referencing

or

or

LUF N20 33-34 43-44 LUF N11 43-44 LU9B N11 13-14

N/O contact N/C contact any fault any fault N/O contact product ready LUF N11 LUA1 C20 LUA1 C11 LUA1 C20 31-32 97-98 95-96 17-18 LUF N02 LUA1 C200 LUA1 C110 LUA1 C200 31-32 no terminal no terminal no terminal 41-42 block block block LU9B N11 LUA1 C11 21-22 17-18 LUA1 C110 no terminal block

or Off

0
OFF

Ready to operate Start Tripped on short-circuit Tripped on thermal overload Manual reset mode Automatic reset on thermal overload fault mode Remote reset mode N/O contact

0 1 I>> 0 0 0 in closed position. N/O contact in open position

TRIP

TRIP

References
Add-on contact blocks
561521

Signalling and composition 1 N/C fault signalling contact (95-96) and 1 N/O contact (17-18) indicating control handle in ready position 1 N/O fault signalling contact (97-98) and 1 N/O contact (17-18) indicating control handle in ready position

Connection Screw clamp terminals Without connections Screw clamp terminals Without connections

Item 1+2 1

Reference LUA1 C11 LUA1 C110

Weight kg 0.030 0.012

1+2 1

LUA1 C20 LUA1 C200

0.030 0.012

Auxiliary contact modules for connection by screw clamp terminals Module with 2 contacts indicating the status of the starter-controller power poles Operation: a or c 24250 V, I th: 5 A
Composition 2 N/O contacts (33-34 and 43-44) 1 N/C contact (31-32) and 1 N/O contact (43-44) 2 N/C contacts (31-32 and 41-42) Item 3 3 3 Item 2 2 Reference LUF N20 LUF N11 LUF N02 Reference LU9B C11 LU9B C20 LU9C 1 LU9C 2 Weight kg 0.050 0.050 0.050 Weight kg 0.022 0.022 0.020 0.010

2 5
LUB + LUA1 + LUF N

Accessories
Description For use on

Screw clamp LUA1 C110 terminal blocks LUA1 C200

Blanking covers Location for auxiliary contact, 4 communication or function module Location for add-on contact blocks 5

Characteristics : page 1/90

Schemes : page 1/88

1/66

References

TeSys motor starters - open version


TeSys U starter-controllers
Power connection pre-wired system, limiter blocks and accessories

533843

Pre-wired system for power connections up to 63 A


Description Application 2 tap-offs 3 tap-offs 4 tap-offs

4 1

2
Sets of 3-pole 63 A busbars

533844

Protective end cover Terminal block for supply to one or more busbar sets

5 tap-offs For unused busbar outlets Connection from the top

Pitch mm 45 54 45 54 45 54 54

Item 2 1 4 3

Sold in lots of 1 1 1 1 1 1 1 5 1

Unit reference GV2 G245 GV2 G254 GV2 G345 GV2 G354 GV2 G445 GV2 G454 GV2 G554 GV1 G10 GV1 G09

Weight kg 0.036 0.038 0.058 0.060 0.077 0.085 0.100 0.005 0.040

Pre-wired system for power connections up to 160 A


The busbar system can be screw-mounted onto any type of support. Set of 4-pole busbars: 3-phase + neutral or 3-phase + common
Number of Item tap-offs at 18 mm intervals 18 5 Number of points Thermal used on the current busbar system 2 16 32 Length mm 452 Item For mounting in enclosure width mm 800 Cable lengths 200 250 1000 Reference Weight kg 0.900 Weight kg 0.040 0.045 0.060 Weight

AK5 JB144

Removable 3-phase power sockets


Sold in Unit lots of reference 6 6 6 AK5 PC13 (1) AK5 PC33 (1) AK5 PC33L (1) Unit reference

6 6

Limiter blocks and accessories


Application Item Breaking Mounting capacity Iq 440 V 690 V kA kA 130 70 Direct on power base 100 130 35 70 Separate

10 8

Limiterdisconnector (3) (6) Current limiters (3) Limiter cartridge Clip-in marker holder

7 + 10

LUA LB1 (2)

kg 0.310

533845

8 10

LA9 LB920

0.320 0.135 0.001

Limiter-disconnector LUA LF1 On power base, LAD 90 (4) on reverser block, on parallel link splitter box

Phase barrier
Phase barrier LU9 SP0 must be used: b To build a UL 508 type E certified starter (Self Protected Starter). Without the phase barrier, the starter-controller is certified UL 508. b If the starter-controller is to be used on an operational voltage of 690 V.
Description Phase barrier Item 9 Application LUB or LU2B 12 or 120 LUB or LU2B 32 or 320 LUA LB1 Mounting Reference Direct on LU9 SP0 terminals L1, L2, L3 Item Reference Weight kg 0.030
561524

Door interlock mechanisms


561425

Description

11

12

13

Fixing kit (5) (7) 11 + 12 LU9 AP00 Door-mounted black handle/blue front plate, IP54 13 LU9 AP11 Door-mounted red handle/yellow front plate, IP54 13 LU9 AP12 (1) The maximum permissible peak current for power sockets AK5 PCpp is 6 kA. When used in association with power bases LUBpp, the prospective short-circuit current must not exceed 7 kA (2) Supplied with limiter cartridge. (3) These devices make it possible to increase the breaking capacity of the power base. (4) Sold in lots of 100. (5) The fixing kit includes a shaft extension (maximum depth 508 mm). (6) The limiter must be mounted on an LUB or LU2B power base. The limiter can therefore not be common to several motor starters. (7) To use the fixing kit with a D.O.L. reversing power base, only reverser block LU6 M must be used.

Weight kg 0.490 0.150 0.150

Dimensions : pages 1/102 and 1/103

1/67

Selection

TeSys motor starters - open version


TeSys U starter-controllers
Control units

Operating characteristics

Control units Thermal overload protection Overcurrent protection Short-circuit protection Protection against phase loss Protection against phase imbalance Earth fault detection (equipment protection only) Tripping class Motor type Thermal overload test function Overtorque No-load running Long starting times Reset mode Manual Automatic or remote

Standard LUCA

Advanced LUCB LUCC

LUCD

Multifunction LUCM 3 to 17 x the setting current

14.2 x the setting current 14.2 x the max. current

10 3-phase

10 20 Single-phase 3-phase

530 Single-phase and 3-phase

Parameters can be set With function module or parameters can Parameters can be set be set via the bus with a communication module, see chart below. Parameters can be set via the bus with a communication module (see below). Thermal overload alarm only with function module or communication module, see below. Possible for each type of fault. Indication on front panel of the control unit, via remote terminal, via PC or via PDA (1). With communication modules to make use of these alarms via a bus, see below. Log of the last 5 trips. Number of starts, number of trips, number of operating hours.

Alarm

"Log" function

"Monitoring" function

Display of main motor parameters on front panel of the control unit via remote terminal, via PC or via PDA (1).

With function modules

(2) With module LUF W With module LUF DH11 With modules LUF DA01 and LUF DA10 With module LUF V

Thermal overload alarm Thermal overload signalling and manual reset Thermal overload signalling and automatic or remote reset Indication of motor load (analogue)

With communication module or via Modbus port on control unit LUCM (2)
Starter status (ready, running, fault) Reset mode Alarm Remote reset via the bus Indication of motor load Fault signalling and differentiation Remote programming and monitoring of all functions "Log" function "Monitoring" function Built-in function (1) PDA: Personal Digital Assistant. (2) Mounting possibilities: 1 function module or 1 communication module. Function provided with accessory With any communication module Parameters can be set via the bus With Modbus modules LUL C031, LUL C032 and LUL C033 (thermal overload alarm only). With Modbus modules LUL C031, LUL C032 and LUL C033 and Modbus port on the control unit (alarm possible for all types of fault).

With Modbus modules LUL C031, LUL C032 and LUL C033 and Modbus port on the control unit.

1/68

References

TeSys motor starters - open version


TeSys U starter-controllers
Standard and advanced control units

530655

Description
1 5 2

1 2 3 4 5

Extraction and locking handle Test button (on advanced control unit only) Ir adjustment dial Locking of settings by sealing the transparent cover Sealing of locking handle
Setting range Clip-in mounting on power base Rating A 12 12 12 12 32 32 and and and and 32 32 32 32 Reference to be completed by adding the voltage code (1) LUCA LUCA LUCA LUCA LUCA LUCA X6pp 1Xpp 05pp 12pp 18pp 32pp Weight

Standard control units


Maximum standard power ratings of 3-phase motors 50/60 Hz 400/440 V 500 V 690 V kW kW kW 0.09 0.25 1.5 2.2 3 5.5 5.5 9 7.5 9 15 15 15 18.5

LUCA pppp LUCB pppp


520735

A 0.150.6 0.351.4 1.255 312 4.518 832

kg 0.135 0.135 0.135 0.135 0.135 0.135

Advanced control units


Pressing the Test button on the front panel simulates tripping on thermal overload. Class 10 for 3-phase motors
0.09 0.25 1.5 5.5 7.5 15 2.2 5.5 9 15 3 9 15 18.5 0.150.6 0.351.4 1.255 312 4.518 832 12 12 12 12 32 32 and and and and 32 32 32 32 LUCB LUCB LUCB LUCB LUCB LUCB X6pp 1Xpp 05pp 12pp 18pp 32pp 0.140 0.140 0.140 0.140 0.140 0.140

Class 10 for single-phase motors


0.09 0.55 2.2 4 7.5 0.150.6 0.351.4 1.255 312 4.518 832 12 12 12 12 32 32 and and and and 32 32 32 32 LUCC LUCC LUCC LUCC LUCC LUCC X6pp 1Xpp 05pp 12pp 18pp 32pp 0.140 0.140 0.140 0.140 0.140 0.140

LUB p2 + LUCA pppp

520736

Class 20 for 3-phase motors


0.09 0.25 1.5 5.5 7.5 15 2.2 5.5 9 15 3 9 15 18.5 0.150.6 0.351.4 1.255 312 4.518 832 12 12 12 12 32 32 and and and and 32 32 32 32 LUCD LUCD LUCD LUCD LUCD LUCD X6pp 1Xpp 05pp 12pp 18pp 32pp 0.140 0.140 0.140 0.140 0.140 0.140

(1) Standard control circuit voltages: Volts 24 4872 110240 c BL (2), (3) a B c or a ES (4) FU (5) (2) Voltage code to be used for a starter-controller with communication module. (3) d.c. voltage with maximum ripple of 10 %. (4) c : 4872 V, a : 48 V. (5) c : 110220 V, a : 110...240 V. LUB p2 + LUCB pppp

Characteristics : pages 1/88 and 1/91

Schemes : pages 1/104 to 1/107

1/69

References

TeSys motor starters - open version


TeSys U starter-controllers
Multifunction control units

530656

Description
6 1 2 3 5

LUCM ppBL

1 Extraction and locking handle 2 Built-in display window (2 lines, 12 characters) 3 4-button keypad 4 c 24 V auxiliary power supply 5 Modbus RS485 communication port. Connection by RJ45 connector. 6 Sealing of locking handle The display window 2 and keypad 3 allow: b in configuration mode: local configuration of protection functions and alarms, b in run mode: display of parameter values and events. The Modbus communication port 5 is used to connect: b an operator terminal, b a PC, b a Personal Digital Assistant (PDA).

Multifunction control units


Parameter entry, monitoring of parameter values and consultation of logs are carried out: b either on the front panel, using the built-in display window/keypad, b or via an operator terminal, b or via a PC or a PDA with PowerSuite software, b or remotely, via a Modbus communication bus. Programming of the product via the keypad requires a c 24 V auxiliary power supply.
Maximum standard power ratings of 3-phase motors 50/60 Hz 400/415 V 500 V 690 V kW kW kW 0.09 0.25 1.5 2.2 3 5.5 7.5 15 5.5 9 15 9 15 18.5 Setting range Clip-in mounting on power base Rating A 12 and 32 12 and 32 12 and 32 12 and 32 32 32 Reference (1) Weight

520737

A 0.150.6 0.351.4 1.255 312 4.518 832

LUCM X6BL LUCM 1XBL LUCM 05BL LUCM 12BL LUCM 18BL LUCM 32BL

kg 0.175 0.175 0.175 0.175 0.175 0.175

LUB p2 + LUCM ppBL

TeSys U user's manual (2)


Application On CD-Rom Language Multi-language (3) Reference LU9 CD1 Weight kg 0.022

Operator terminal
This compact Magelis terminal enables the parameters of multifunction control unit LUCM to be read and modified. It is supplied pre-configured to provide dialogue with 8 TeSys U starter-controllers (Modbus protocol, application pages and alarm pages loaded). Starter-controller alarm and fault management takes priority.
Language Multi-language (3) XBT NU400 Function Display window 4 lines of 20 characters Length Supply voltage c 24 V Reference XBT NU400 Weight kg 0.150
521335

Connecting cable (4)


Type Reference Connects terminal XBT NU400 2.5 m SUB-D 25-way XBT Z938 to a multifunction control unit. female - RJ45 (1) Input voltage c 24 V with maximum ripple of 10 %. (2) The CD-Rom contains user's manuals for the AS-Interface and Modbus communication modules, multifunction control units and gateway modules, as well as the gateway programming software. (3) English, French, German, Italian, Spanish (4) If a terminal is used with several control units, this cable can be connected to a Modbus hub or to T-junctions (see page 1/85). Weight kg 0.200

Characteristics : pages 1/88 and 1/91

Schemes : pages 1/104 to 1/107

1/70

References

TeSys motor starters - open version


TeSys U starter-controllers
Function modules

Function modules
Output Item Application Reference Weight kg

Thermal overload signalling and manual reset Module LUF DH11 makes it possible to differentiate thermal overload and shortcircuit faults. (The short-circuit fault can then be signalled via add-on contact blocks LUA1 C). The module includes two contacts for thermal overload signalling, as well as an LED on the front panel. To reset the motor starter, the operator must use the rotary knob on the power base. The module can only be used with an advanced control unit and requires an a/c 24240 V external powr supply.
533846

1 N/O + 1 N/C

a or c 24250 V

LUF DH11

0.060

Thermal overload signalling and automatic or remote reset These modules make it possible to differentiate thermal overload and short-circuit faults. (The short-circuit fault can then be signalled via add-on contact blocks LUA1 C). The modules include one contact for thermal overload signalling, as well as an LED on the front panel. A second contact (terminals Z1-Z2) must be wired in series with terminal A1 of the motor starter. In the event of a thermal overload fault, this wiring allows motor control to be switched off. The rotary knob on the power base will then stay in the "ready position" . Resetting of the motor starter is automatic after the required motor cooling time if terminals X1-X2 are linked by a strap, or remote by pulsed closing of a volt-free contact connected to terminals X1-X2. These modules can only be used with an advanced control unit and require an a/c 24240 V external powr supply.

LUB p2 + LUCB pppp + LUFW 10 or LUF Vp

Note : Terminals X1-X2 are not isolated from the signalling module power supply. For remote resetting, use a volt-free contact specifically for each module to be reset. 1 N/C 4 a or c 24250 V LUF DA01 1 NO 4 a or c 24250 V LUF DA10

0.055 0.055

% 200

100

Thermal overload alarm Through load shedding, this module makes it possible to avoid stoppages in operation due to overload tripping. Imminent thermal overload tripping is displayed as soon as the thermal state exceeds the threshold of 105 % (hysteresis = 5 %). Signalling is possible via an LED on the front panel of the module and externally by an N/O relay output. It can only be used with an advanced control unit, from which it takes its power.
1 2 3
1 N/O 1 2.2 kW 2 4 kW 3 7.5 kW
12 mA 20 mA

510445

a or c 24250 V

LUF W10

0.055

Indication of motor load This module provides a signal which is representative of the motor load status (I average/Ir). b I average = average value of the rms currents in the 3 phases, b Ir = value of the setting current. The value of the signal (4-20 mA) corresponds to a load status of 0 to 200 % (0 to 300 % for a single-phase load). It can be used with an advanced or multifunction control unit. Module LUF V2 requires a c 24 V external power supply.
4 - 20 mA 2 LUF V2 0.050

Characteristics : pages 1/88 and 1/93

Schemes : pages 1/104 to 1/107

1/71

Presentation, functions

PowerSuite software workshop


1

534513

Presentation
The PowerSuite software workshop for PC is a user-friendly tool designed for setting up control devices for the following Telemecanique brand motors: b TeSys U controller-starters b Altistart soft start/soft stop units b Altivar variable speed drives. It includes various functions designed for setup phases such as: b Preparing configurations b Start-up b Maintenance. In order to simplify the start-up and maintenance phases, the PowerSuite software workshop can use the Bluetooth wireless link.

Functions (1)
PowerSuite screen on PC Installed base management

Preparing configurations The PowerSuite software workshop can be used on its own to generate the device configuration. It can be saved, printed and exported to office automation software. The PowerSuite software workshop can also be used to convert: b An Altivar 28 drive configuration to an Altivar 31 drive configuration b An Altivar 38 drive configuration to an Altivar 61 drive configuration b An Altivar 58 or Altivar 58F drive configuration to an Altivar 71 drive configuration. Start-up When the PC is connected to the device, the PowerSuite software workshop can be used to: b Transfer the generated configuration b Adjust b Monitor. This option has been enhanced with new functions such as: v The oscilloscope v The high speed oscilloscope (minimum time base: 2 ms) v Displaying communication parameters b Control b Save the final configuration.

533181

PowerSuite screen on PC View of PI regulator function parameters

Maintenance In order to simplify maintenance operations, the PowerSuite software workshop can be used to: b Compare the configuration of a device currently being used with a saved configuration b Manage the users installed base of equipment, in particular: v Organize the installed base into folders (electrical equipment, machinery, workshops, etc.) v Store maintenance messages v Simplify Ethernet connection by storing the IP address.

533182

User interface The PowerSuite software workshop can be used to: b Present the device parameters arranged by function in the form of illustrated views of diagrams or simple tables b Customize the parameter names b Create: v A user menu (choice of particular parameters) v Monitoring control panels with graphic elements (cursors, gauges) b Perform sort operations on the parameters b Display text in five languages (English, French, German, Italian and Spanish). The language changes immediately and there is no need to restart the program. It also has online contextual help: b On the PowerSuite tool b On the device functions by direct access to the user manuals.
(1) Some functions are not available for all devices. See the table of function availability, page 1/73. References: page 1/74

PowerSuite screen on PC Monitoring control panel (cursor, gauge)

1/72

Functions (continued)

PowerSuite software workshop

Function availability for the PowerSuite software workshop Functions not listed in the table are available for all devices.
Function available with devices Controllerstarter TeSys U Soft start/soft Drives stop unit ATS 48 ATV 11

1
ATV 31 ATV 61 ATV 71

Monitoring Oscilloscope High speed oscilloscope Display of communication parameters Control Customization of parameter names Creation of a user menu Creation of monitoring control panels Sort operation on parameters Functions available Functions not available

PowerSuite

(1) Modbus communication bus The PowerSuite software workshop can be connected directly to the device terminal port or Modbus network port via the serial port on the PC. Two types of connection are possible: b With a single device (point-to-point connection), using a VW3 A8 106 PC serial port connection kit b With a number of devices (multidrop connection), using the XGS Z24 interface. Ethernet TCP/IP communication network The PowerSuite software workshop can be connected to an Ethernet TCP/IP network. In this case, the devices can be accessed: b Using a VW3 A58 310 communication card for the Altivar 61 and 71 drives b Using a 174 CEV 300 20 Ethernet-Modbus bridge. Bluetooth wireless link The PowerSuite software workshop can communicate via a Bluetooth radio link with a device equipped with a Bluetooth - Modbus VW3 A8 114 adapter. The adapter plugs into the device terminal port or Modbus network port and has a range of 10 m (class 2). If the PC does not have Bluetooth technology, use the VW3 A8 115 USB-Bluetooth adapter.

Connections

522793

RS 232 XGS Z24 RS 485

Modbus bus

ATV 31

ATV 61

ATV 71

TeSys U

ATS 48

Modbus multidrop connection


PLC (2)
522794

PowerSuite

Ethernet TCP/IP network

Bridge

Modbus bus

Remote maintenance Using a simple Ethernet connection, the PowerSuite software workshop can be used for remote monitoring and diagnostics. When devices are not connected to the Ethernet network, or it is not directly accessible, various remote transmission solutions may be possible (modem, teleprocessing gateway, etc.). Please consult your Regional Sales Office.
(1) Please refer to the compatibility table on page 1/75. (2) Please refer to our specialist Automation platform Modicon Premium and Unity - PL7 software and Automation platform Modicon TSX Micro - PL7 software catalogues.

ATV 31

ATS 48

ATV 61

ATV 71

Ethernet connection

Presentation: page 1/72

References: page 1/74

1/73

References

PowerSuite software workshop

PowerSuite software workshop


522838

Description PowerSuite CD-ROM

Composition

Reference

VW3 A8 104

VW3 A8 114

b 1 program for PC in English, French, German, Italian VW3 A8 104 and Spanish b Variable speed drive and starter technical manuals. PowerSuite update b 1 program for PC in English, French, German, Italian VW3 A8 105 0.100 CD-ROM (1) and Spanish b Variable speed drive and starter technical manuals. Connection kit for PC serial b 1 x 3 m cable with 2 RJ45 connectors VW3 A8 106 0.350 port b 1 RS 232/RS 485 converter with one 9-way female SUB-D for point-to-point Modbus connector and 1 RJ45 connector connection b 1 converter for the ATV 11 drive, with one 4-way male connector and one RJ45 connector b 1 RJ45/9-way male SUB-D adapter for connecting ATV 38/58/58F drives b 1 RJ45/9-way female SUB-D adapter for connecting ATV 68 drives. RS 232-RS 485 interface 1 multidrop Modbus converter for connection XGS Z24 0.105 for multidrop Modbus connection to screw terminals. Requires a 24 V c (20...30 V), 20 mA power supply (3). b 1 Bluetooth adapter (10 m range, class 2) VW3 A8 114 0.155 Modbus-Bluetooth adapter (2) with 1 RJ45 connector b 1 x 0.1 m cable with 2 RJ45 connectors for PowerSuite b 1 x 0.1 m cable with 1 RJ45 connector and 1 mini DIN connector for TwidoSoft b 1 RJ45/9-way male SUB-D adapter for connecting ATV 38/58/58F drives. This adapter is required for a PC which is not equipped VW3 A8 115 0.290 USB-Bluetooth adapter with Bluetooth technology. It is connected to a USB port on the PC. for PC Range of 10 m (class 2). (1) Updates a version u V1.50 with the latest available version. For versions < V1.50, you should order the PowerSuite CD-ROM, VW3 A8 104. (2) Can also be used to communicate between a Twido PLC and the TwidoSoft software workshop. (3) Please consult our Interfaces, I/O splitter boxes and power supplies catalogue.

Weight kg 0.100

533188

Presentation: page 1/72

Functions: pages 1/72 and 1/73

1/74

Compatibility

PowerSuite software workshop

Compatibility of PowerSuite software workshop with the following devices (1)


Connection Controllerstarter TeSys U V1.40 Soft start/ Drives soft stop unit ATS 48 ATV 11 V1.30 V1.40 V1.50 V2.2 ATV 31 V2.0 V2.0 V2.2 ATV 61 V2.30 V2.30 V2.30 V2.30 ATV 71 V2.2 V2.2 V2.2 V2.2

Modbus Ethernet (device equipped with an Ethernet TCP/IP card) Ethernet via Modbus Ethernet bridge Bluetooth Compatible software versions Incompatible software versions

Hardware and software environments


The PowerSuite software workshop can operate in the following PC environments and configurations: b Microsoft Windows 98 SE, Microsoft Windows 2000, Microsoft Windows XP b Pentium III, 800 MHz, hard disk with 300 MB available, 128 MB RAM b SVGA or higher definition monitor
(1) Software version supplied for the latest version of drive available.

Presentation: page 1/72

Functions: pages 1/72 and 1/73

References: page 1/74

1/75

Presentation, combinations

TeSys control components


1

TeSys U controllers

Presentation

Above 32 A, the TeSys U controller provides a motor starter management solution identical to that provided by TeSys U starter-controllers. Used in conjunction with a short-circuit protection device and a contactor, it provides a motor starter whose functions are the same as those of a TeSys U starter-controller and, in particular, provides the following functions: overload protection, motor starter control and application monitoring.

Composition
It consists of a control unit whose adjustment range is compatible with the secondary of current transformers, plus a control base which also allows fitment of a function module or a communication module. It requires a c 24 V external power supply. The secondaries of current transformers, the c 24 V power supply, the 10 inputs and the 5 outputs are connected by screw terminal block.

Combinations providing type 2 coordination


With circuit-breaker
Standard power ratings of 3-phase motors 50-60 Hz in category AC-3 400/415 V P Ie kW A 18,5 35 22 42 30 57 37 69 45 81 55 100 75 135 90 165 110 200 132 240 160 285 200 352 220 388 250 437 Circuit-breaker (1) Contactor TeSys U controller Current transformers

Reference NS80HMA NS80HMA NS80HMA NS80HMA NS100HMA NS160HMA NS160HMA NS250HMA NS250HMA NS400HMA NS400HMA NS630HMA NS630HMA NS630HMA

Rating A 50 50 80 80 100 150 150 220 220 320 320 500 500 500

Irm (2) A 500 650 880 1040 1300 1350 1800 2200 2640 3200 4160 5000 5500 6000

Reference (3) LC1 D40 LC1 D50 LC1 D65 LC1 D80 LC1 D95 LC1 D115 LC1 D150 LC1 F185 LC1 F225 LC1 F265 LC1 F330 LC1 F400 LC1 F400 LC1 F500

Reference LUTM + LUTM + LUTM + LUTM + LUTM + LUTM + LUTM + LUTM + LUTM + LUTM + LUTM + LUTM + LUTM + LUTM + LUCp LUCp LUCp LUCp LUCp LUCp LUCp LUCp LUCp LUCp LUCp LUCp LUCp LUCp

Reference 3x 3x 3x 3x 3x 3x 3x 3x 3x 3x 3x 3x 3x 3x LUT LUT LUT LUT LUT LUT LUT LUT LUT LUT LUT LUT LUT LUT C0501 C1001 C1001 C1001 C1001 C2001 C2001 C2001 C4001 C4001 C4001 C4001 C4001 C8001

With fuses
Standard power ratings Switch of 3-phase motors 50-60 Hz disconnector-fuse in category AC-3 400/415 V P Ie Reference kW A 18,5 35 GS1 F 22 42 GS1 J 30 57 GS1 J 37 69 GS1 J 45 81 GS1 J 55 100 GS1 L 75 135 GS1 L 90 165 GS1 N 110 200 GS1 N 132 240 GS1 QQ 160 285 GS1 QQ 200 352 GS1 S 220 388 GS1 S 250 437 GS1 S 315 555 GS1 S (1) Product marketed under the Merlin Gerin brand. (2) Irm: setting current of the magnetic trip (3) For reversing operation, replace the prefix LC1 with LC2. aM fuses Contactor TeSys U controller Current transformers

Size 14 x 51 22 x 58 22 x 58 22 x 58 22 x 58 T0 T0 T1 T1 T2 T2 T3 T3 T3 T3

Rating A 40 50 80 100 100 125 160 200 250 315 400 500 500 500 630

Reference (3) LC1 D40 LC1 D50 LC1 D65 LC1 D80 LC1 D95 LC1 D115 LC1 D150 LC1 F185 LC1 F225 LC1 F265 LC1 F330 LC1 F400 LC1 F400 LC1 F500 LC1 F630

Reference LUTM + LUTM + LUTM + LUTM + LUTM + LUTM + LUTM + LUTM + LUTM + LUTM + LUTM + LUTM + LUTM + LUTM + LUTM + LUCp LUCp LUCp LUCp LUCp LUCp LUCp LUCp LUCp LUCp LUCp LUCp LUCp LUCp LUCp

Reference 3x 3x 3x 3x 3x 3x 3x 3x 3x 3x 3x 3x 3x 3x 3x LUT LUT LUT LUT LUT LUT LUT LUT LUT LUT LUT LUT LUT LUT LUT C0501 C1001 C1001 C1001 C1001 C2001 C2001 C2001 C4001 C4001 C4001 C4001 C4001 C8001 C8001

References : page 1/77

Characteristics : pages 1/94 and 1/95

Dimensions, mounting : page 1/78

Schemes : page 1/79

1/76

References

TeSys control components


TeSys U controllers

References
532083

Control bases (control circuit voltage c 24 V)


Connection Current transformers Screw Control Screw For use with contactor LC1 Dpp LC1 F ppp Reference Weight kg 0.800 0.800

LUT M10BL LUT M20BL

Control units
Description Advanced Class 10 20 Multifunction 5 to 30 For motor Setting range type 3-phase 0.351.05 3-phase 3-phase 0.351.05 0.351.05 Reference LUCB T1BL LUCD T1BL LUCM T1BL Weight kg 0.140 0.140 0.175

Current transformers
LUT M + LUCM T1BL + LUTC pp Operating current Primary Secondary 30 1 50 100 200 400 800 1 1 1 1 1 Reference LUT C0301 LUT C0501 LUT C1001 LUT C2001 LUT C4001 LUT C8001 Weight kg 0.200 0.200 0.200 0.200 0.430 0.600

Function modules and communication modules The TeSys U controller is compatible with the modules listed below. b Thermal overload alarm module LUF W10 (1), see page 1/71. b Motor load indication module LUF V2, see page 1/71. b Modbus communication modules LUL C032 and LUL C033, see page 1/84.
(1) Module LUF W10 is only compatible with control units LUCB T1BL and LUCD T1BL .

Presentation : page 1/76

Characteristics : pages 1/94 and 1/95

Dimensions, mounting : page 1/78

Schemes : page 1/79

1/77

Dimensions, mounting

TeSys control components


1

TeSys U controllers

Dimensions

1
163 114 173

45

Mounting

73

114

30

Presentation : page 1/76

Characteristics : pages 1/94 and 1/95

171

References : page 1/77

Schemes : page 1/79

1/78

Schemes

TeSys control components


TeSys U controllers

Schemes
Reversing controller LUT M
LUTM S2 S1 L1 L2 L3 I.1 I.2 I.3 I.4 LUTM
24 V Aux.

1
LUTM

+
I.10
Local/remote

I.5

I.6

I.7

I.8

LUTM

13/NO

23/NO

96/NO

97/NC

95

98

3-wire control, pulsed start with maintaining contact


24 V c 24250 V a
Any fault

KM1

KM2

95

96

97

98

05

(1)

(1)

05

06/NC

Channel 1

Channel 2

Control unit fault

06

13

23

I.5 RST

I.7 SR

I.6 SF

24 V c I.10 I.8 I.9

I.1

I.2

I.3

I.4

Reset

AV

KM1

AR

KM2

Q1 Trip

Stop

External fault

Control for Modbus communication modules LUL C032 and LUL C033

KM1

KM2

24 V c 24250 V a

Any fault

Man 1

Man 2

KM1
Stop

KM2

AU
Modbus network port Communication module

95

96

97

98

05

COM

OA1

OA3

LO1

LI1

Channel 1 Channel 2

Control unit fault

I.5 RST

I.7 SR

I.6 SF

24 V c I.10 I.8 I.9

I.1

I.2

I.3

I.4

Free

Free

KM1

Reset KM2

Q1 Trip

Q1 On

AU

Local/ remote

(1) The contacts are represented with controller powered up and not in a fault condition.

Prsentation : page 1/76

Characteristics : pages 1/94 and 1/95

References : page 1/77

Dimensions, mounting : page 1/78

24 V c

LI2

Any fault

06

13

23

24 V c

I.9

1/79

References

TeSys motor starters - open version


TeSys U starter-controllers
Parallel wiring module and pre-wired coil connection components

Parallel type connection

Architecture
1 Parallel wiring module

LUF C00
4
2 Pre-wired coil connection

LU9B N11C
3 Connection cable LU9 R p with

2 1
To PLC

2 1

one RJ45 connector at each end 4 Splitter box LU9 G02 for 8 motor starters with channel connections on the PLC side by 2 HE 10 connectors and on the starter-controller side by 8 RJ45 connectors. 5 Connection cable TSX CDPppp with one HE 10 connector at each end.

520836

Parallel wiring module


The parallel wiring system makes it possible to connect starter-controllers to the PLC I/O modules quickly and without any need for tools. It replaces traditional screw terminal and single wire connections. It is used with the Telefast pre-wired system (1). The parallel wiring module provides the status and command information for each starter-controller. It must be used with an LUB 12 or LU2B 12BL power base and a c 24 V control unit LUC p ppBL. Splitter box LU9 G02 distributes information from the PLC I/O modules to each of the starter-controllers connected to it. This splitter box is optimised for use with card TSX DMZ28DTK. When used in conjunction with the Advantys STB distributed I/O solution, the TeSys U starter-controller is ideal in decentralised automation architectures (2). The use of dedicated parallel interface module STB EPI 2145 allows remote connection of 4 starter-controllers. Each of the modules 4 channels has: b 2 outputs: control of starter forward and reverse running, b 3 inputs: position of the rotary knob, fault indication and position of the poles. Connection to the dedicated module is by means of the following cables: b RJ45 LU9Rpp, for lengths less than 3 metres, b 490 NTW 000pp, for lengths greater than 3 metres.
Description Item 1 Reference LUF C00 Weight kg 0.045

6
6 7

Outputs for starter commands RJ45 connector for connecting to splitter box

531810

10 9

11 12 12

Parallel wiring module

(1) Please consult our "Power Control and connection components catalogue. (2) Please consult our "Distributed I/O Advantys STB, the open device integration I/O system" catalogue.

Dedicated parallel interface module (STB EPI 2145) 9 Power base 10 c 24 V control unit (LUC B/D/C/M pp BL) 11 Parallel wiring module (LUF C00), 12 Options: add-on contact blocks, reverser blocks

1/80

References

TeSys motor starters - open version


TeSys U starter-controllers
Parallel wiring module and pre-wired coil connection components

520813

Pre-wired components simplify wiring and reduce wiring errors.

Connection of communication module output terminals to the coil terminals


By pre-wired connector or wire link. b Pre-wired connector: pre-wired coil connection The use of a power base without pre-wired connections is recommended.
Description Pre-wired coil connection For use with power base LUB pp LU2B pp Item 2 8 Reference LU9B N11C LU9M RC Weight kg 0.045 0.030

2
LUB + LUF C00 + LU9B

b Wire link: Allows insertion, for example, of an emergency stop control or a voltage interface. This type of connection must be used for a reversing starter-controller assembled using an LU6M reverser block for separate mounting. When reverser block LU6M and the power base are mounted side-by-side, a pre-wired connector LU9M RC may be used.

Connection of parallel wiring module to the PLC


No tools are required to connect the parallel wiring module to the PLC. Connection is via a splitter box which allows up to 8 starter-controllers to be connected; a maximum of 4 reversing starters per splitter box is allowed. The splitter box requires a c 24 V power supply. Splitter block
Connectors PLC side (16I/12O) 2 x HE 10 20-way Connectors 2 x RJ45 connectors Item Starter-controller side 8 x RJ45 Reference Weight kg 4 LU9 G02 (1) 0.260
561420

Connection cables to the splitter box


Item 3 Length m 0.3 1 3 Reference LU9 R03 LU9 R10 LU9 R30 Weight kg 0.045 0.065 0.125

1 8

Connection cables from splitter box to PLC


Type of connection PLC side Splitter box side HE 10 20-way HE 10 20-way Gauge C.s.a. Length Reference Weight

AWG 22

mm 2 0.324

LU2B + LUF C00 + LU9M

m 0.5 1 2 3 5 1 2 3 3 5

TSX CDP 053 TSX CDP 103 TSX CDP 203 TSX CDP 303 TSX CDP 503 ABF H20 H100 ABF H20 H200 ABF H20 H300 TSX CDP 301 TSX CDP 501

kg 0.085 0.150 0.280 0.410 0.670 0.080 0.140 0.210 0.400 0.660

28

0.080

Bare wires

HE 10 20-way

22

0.324

(1) Allows "run" and "fault" status of each starter-controller to be fed back to the PLC and transmits commands.

Characteristics : pages 1/88 and 1/93

Schemes : pages 1/104 to 1/107

1/81

References

TeSys motor starters - open version


TeSys U starter-controllers
As-Interface communication modules

Series type connection

Architecture Communication modules ASI LUF C5 or ASI LUF C51 2 Tap-off XZ CG0142 3 Pre-wired coil connection LU9B N11C
1

2
c 24 V AS-Interface

Information transmitted by the AS-Interface system


AS-Interface profiles Data bits (command) Bit value Command Command Command Command Bit value Status D0 Status D1 Status D2 Status D3 7.D.F.0 profile and 7.A.7.E profile =0 =1 Stop forward Forward running Stop reverse Reverse running Not used Not used Not used Not used =0 Not ready or fault Stopped Not used Not used =1 Ready Running Not used Not used

4
531118

D0 D1 D2 D3

(O) (O) (O) (O)

Data bits (status)

(I) (I) (I) (I)

AS-Interface communication modules


The AS-Interface communication modules make it easy to connect starter-controllers to the AS-Interface cabling system, and therefore allow remote control and command of these starter-controllers.
6
4 5

Module ASILUF C51 incorporates wide mounting rail. The various operating states of the modules (AS-Interface voltage present, communication fault, addressing fault,) are indicated on the front panel by 2 LEDs (green 4 and red 5). Operation of the modules is continuously monitored by auto-testing, in a way that is totally transparent to the user. The incorporation of AS-Interface V.2.1 functions allows diagnostics to be performed on the modules, either remotely via the line or locally via the ASI TERV2 addressing terminal. The communication modules must be connected to a c 24 V auxiliary supply and must be used in conjunction with a c 24 V control unit, LUC p ppBL. The product is supplied with a yellow connector 6 for connection to the AS-Interface system, a black connector 7 for connection to the c 24 V auxiliary supply and a black connector 8 for connection of the outputs.
Description Communication modules Item 1 1 Reference ASI LUF C5 ASI LUF C51 Weight kg 0.065 0.065

Green LED: AS-Interface voltage present Red LED: AS-Interface or module fault 6 Outputs for starter commands 7 Yellow connector for connection to the AS-Interface system 8 Black connector for connection to c 24 V auxiliary power supply

1/82

References (continued)

TeSys motor starters - open version


TeSys U starter-controllers
As-Interface communication modules

531121

Pre-wired components simplify wiring and reduce wiring errors.

Connection of communication module output terminals to the coil terminals


By pre-wired connector or wire link. b Pre-wired connector: pre-wired coil connection The use of a power base without pre-wired control circuit connections is recommended.
1
Description Pre-wired coil connection For use with power base LUB pp LU2B pp Item 3 5 Reference LU9B N11C LU9M RC Weight kg 0.045 0.030

LUB + ASILUF C5 + LU9B


531122

b Wire link Allows insertion, for example, of an Emergency stop control or a voltage interface. This type of connection must be used for a reversing starter-controller assembled using an LU6M reverser block for separate mounting. When reverser block LU6M and the power base are mounted side-by-side, a pre-wired coil connection LU9M RC may be used.

Connection of the communication module

(1)

Achieved by using a tap-off for connection to 2 ribbon cables: b 1 for AS-Interface (yellow). b 1 for separate c 24 V supply (black).
1 5
Description Tap-off Length m 2 Reference XZ CG0142 Weight kg 0.265

Consoles and cable adapters


Description Addressing terminal Battery operated. Battery charger supplied AS-Interface V.1 and V.2.1 compatible Adjustment and diagnostics console Runs on LR6 batteries Allows addressing of AS-Interface V.2.1 interfaces and diagnostics Cable adapter For console XZ MC11 Reference XZ MC11 Weight kg 0.550

LU2B + ASILUF C5 + LU9M


520898 520899

ASI TERV2

0.500

XZ MG12

0.070

Software set-up
XZ MC11
561421

ASI TERV2

AS-Interface configuration is carried out using PL7 Micro/Junior/Pro software. From the module declaration screen, it is possible to configure all the slave devices corresponding to all the AS-Interface I/O. Configuration is carried out by following the instructions on the screen.

TeSys U user's manual (2)


Application On CD-Rom Language Reference Multi-language LU9 CD1 (3) (1) Degree of protection IP 54. Connection by 4 x 0.34 mm2 wires. Black wire: + 24 V. White wire: 0 V. Blue wire: AS-Interface (). Brown wire: AS-Interface (+). (2) The CD-Rom contains user's manuals for the AS-Interface and Modbus communication modules, multifunction control units and gateway modules, as well as the gateway programming software. (3) English, French, German, Italian, Spanish. Configuration example with Premium TSX SAY 1000 module Weight kg 0.022

1/83

References

TeSys motor starters - open version


TeSys U starter-controllers
Modbus communication modules and pre-wired coil connection components

Series type connection

Architecture Star topology

Bus topology

4 6

2 1

2 1

2 1

2 1

To PLC

5
1 2 3 4 5 6

5 6

Communication modules LUL C031, LUL C032 or LUL C033 Pre-wired coil connection LU9B N11C Connection cable with one RJ45 connector at each end VW3 A8 306 Rpp Modbus hub LU9 GC3 with channel connections to PLC and to starter-controller with RJ45 connectors, T-junction VW3 A8 306 TFpp LIne terminator VW3 A8 306 R

Information carried by the bus Depends on the type of control unit used.
Control unit Starter status (ready, running, fault) Alarms (overcurrent, ...) Thermal overload alarm Remote reset via the bus Indication of motor load Fault signalling and differentiation Remote programming and monitoring of all functions "Log" function "Monitoring" function Start and Stop commands Functions performed Standard Advanced Multifunction

For more detailed information, please refer to User's Manual LU9 CD1, see page opposite.

Modbus communication modules compatibility


With starter-controllers and controllers
Starter-controllers Controller LUB pp / LU2Bp2 LUT M ppBL Association possible. LUL C031 LUL C032 LUL C033

With power bases


Software versions of control units LUCA ppBL LUCB ppBL LUCM ppBL V1.04 V1.05 V1.06 V1.10 (1) LUL C031 V2.3 (1) Yes Yes Yes Yes Yes Yes LUL C032 V1.1 (1) No No No No No No LUL C033 V2.2 (1) Yes Yes No Yes No Yes

(1) And higher versions. Association not permitted.

1/84

References

TeSys motor starters - open version


TeSys U starter-controllers
Modbus communication modules and pre-wired coil connection components

Modbus communication modules compatibility (continued)


With controller bases, version 1.200 (1)
Software versions of control units LUL C031 V2.3 (1) No No LUL C032 V1.1 Yes No V1.2 (1) Yes Yes LUL C033 V2.1 (1) Yes Yes

LUL C031

LUL C032, LUL C033

535175

LUCB T ppBL LUCM T ppBL V2.11 (1) (1) And higher versions. Association not permitted.

535176

Modbus communication modules


Communication modules LUL C031, LUL C032 and LUL C033 enable the TeSys U starter-controller to be connected to the Modbus network. They must have a c 24 V supply and must be used in conjunction with a c 24 V control unit, LUCp ppBL. They incorporate a 0.5 A, c 24 V discrete output for local command requirements. Module LUL C032 and LUL C033 also have two configurable discrete inputs.
Description Communication modules Item 1 1 1 Reference LUL C031 LUL C032 LUL C033 Weight kg 0.080 0.080 0.080

7 8 9 10 11 12

Module status signalling LED 24 V supply connection RJ45 connector for RS485 Modbus link 2 discrete inputs 1 discrete output Outputs for starter commands

Pre-wired components simplify wiring and reduce wiring errors.

Connection of communication module output terminals to the coil terminals


By pre-wired connector or wire link. b Pre-wired connector: pre-wired coil connection The use of a power base without pre-wired control circuit connections is recommended.
Description Pre-wired coil connection For use with power base LUB pp LU2B pp Item 2 7 Reference LU9B N11C LU9M RC Weight kg 0.045 0.030

520810

b Wire link: Allows insertion, for example, of an emergency stop control or a voltage interface. This type of connection must be used for a reversing starter-controller assembled using an LU6M reverser block for separate mounting. When reverser block LU6M and the power base are mounted side-by-side, a pre-wired connector LU9M RC may be used.
2

Connection of communication modules on the serial bus


Achieved either by means of a Modbus hub or using T-junctions.
Description Modbus hub 8 slaves Cables fitted with 2 x RJ45 connectors T-junctions (1) RS 485 line terminator Length m 0.3 1 3 0.3 1 Item 4 3 3 3 5 5 6 Reference LU9 GC3 VW3 VW3 VW3 VW3 VW3 VW3 A8 A8 A8 A8 A8 A8 306 306 306 306 306 306 R03 R10 R30 TF03 TF10 R Weight kg 0.260 0.045 0.065 0.125 0.032 0.032 0.012

LUB + LUL C03p + LU9B

520811

TeSys U user's manual (2)


Application Language Multi-language (3) Reference LU9 CD1

1
On CD-Rom

Weight kg 0.022

7
LU2B + LUL C03p + LU9M

(1) Fitted with 2 RJ45 female connectors (bus side) and a 0.3 m or 1 m length cable supplied with an RJ45 male connector (station side). (2) The CD-Rom contains user's manuals for the AS-Interface and Modbus communication modules, multifunction control units and gateway modules, as well as the gateway programming software. (3) English, French, German, Italian, Spanish.

1/85

Presentation, description, setting-up

TeSys motor starters - open version


TeSys U starter-controllers
Communication gateways LUF P
1

Presentation

Communication gateways LUF P allow connection between Modbus and field buses such as Fipio, Profibus DP or DeviceNet. After configuration, these gateways manage information which can be accessed by the Modbus bus and make this information available for read/write functions (command, monitoring, configuration and adjustment) on the field buses. An LUF P communication gateway consists of a box which can be clipped onto a 35 mm omega rail, allowing connection of up to 8 Slaves connected on the Modbus bus. Example of architecture
Configuration of gateway by PC

TeSys U starter-controllers

LUF P

Fipio Profibus DP DeviceNet

(1) Modbus

561511

1
(1) Connection kit for PowerSuite software workshop.

ATS 48 ATV 31

Description
Front panel of the product 1 LED indicating : - communication status of the Modbus buses, - gateway status, - communication status of the Fipio, Profibus DP or DeviceNet bus. 2 Connectors for connection to Fipio, Profibus DP or DeviceNet buses.

561512

Underside of product 3 RJ45 connector for connection on the Modbus bus 4 RJ45 connector for link to a PC 5 c 24 V power supply 3 4

Software set-up
For the Fipio bus, software set-up of the gateway is performed using either PL7 Micro/Junior/Pro software or ABC Configurator software. For the Profibus DP and DeviceNet buses, software set-up is performed using ABC Configurator. This software is included: b in the PowerSuite software workshop for PC (see page 1/74), b in the TeSys U user's manual.

Characteristics, references: page 1/87

Dimensions: page 1/87

1/86

Characteristics, references, dimensions

TeSys motor starters - open version


TeSys U starter-controllers
Communication gateways LUF P
1

Characteristics
Bus type Environment Ambient air temperature Degree of protection Electromagnetic compatibility Conforming to IEC 60664 Around the device Fipio Profibus DP DeviceNet Degree of pollution: 2 C + 5+ 50 IP 20 Conforming to IEC 50081-2: 1993 Conforming to IEC 61000-6-2: 1999 y8 By RJ45 connector conforming to Schneider Electric RS485 standard By RJ45 connector, with PowerSuite connection kit By SUB D9 female By SUB D9 female By 5-way removable connector connector screw connector V External supply, c 24 10 % mA 280 mA 100 By LED on front panel FED C32 or FED C32P 26 configurable words (1) 122 configurable words 256 configurable words 26 configurable words (1) 122 configurable words 256 configurable words By gateway mini messaging facility (PKW) (1) If the gateway is configured using PL7 and not ABC Configurator, the I/O capacity is limited to a total of 26 words. For use with TeSys U starter-controllers, Altistart 48, Altivar 31 With bus type Fipio/Modbus Profibus DP/Modbus DeviceNet/Modbus Connectors 1 RJ45 type connector and one end with stripped wires 2 RJ45 type connectors 2 RJ45 type connectors 2 RJ45 type connectors 1 SUB-D 9 male connector 1 SUB-D 9 male connector 1 SUB-D 9 male connector Reference LUF P1 LUF P7 LUF P9 Reference Weight kg 0.245 0.245 0.245

Emission Immunity Number of Modbus slaves which can be connected Connection Modbus To a PC Field bus

Supply Consumption Indication/diagnostics Services

Max. Typical Profile Command Monitoring Configuration and adjustment

References
Description Communication gateways

Connection accessories
822631

Description Connection cables TSX FP ACC 12

For use with Modbus

Length m 3 0.3 1 3

Weight kg VW3 A8 306 D30 0.150 VW3 A8 306 R03 VW3 A8 306 R10 VW3 A8 306 R30 TSX FP ACC12 490 NAD 911 04 490 NAD 911 03 0.050 0.050 0.150 0.040

822713

Connectors

Fipio Profibus mid line Profibus line end

490 NAD 911 03

Documentation
Description User's manual for TeSys U range Medium Language Reference Weight kg 0.022

CD-Rom Multilingual: English, French, German, Italian, LU9 CD1 (2) Spanish (2) This CD-Rom contains user's manuals for AS-Interface and Modbus communication modules, multifunction control units and gateways, as well as for the gateway programming software, ABC Configurator.

Dimensions

= 75 = 120

27

Presentation, description: page 1/86

Setting-up: page 1/86

1/87

Characteristics

TeSys motor starters - open version


TeSys U starter-controllers

Environment

Product certifications

UL, CSA Pending: BV, GL, LROS, DNV, ABS, RINA IEC/EN 60947-6-2, CSA C22-2 N14, Type E UL 508 type E: with phase barrier LU9 SP0 690

Conforming to standards Rated insulation voltage (Ui) Conforming to IEC/EN 60947-1, overvoltage category III, degree of pollution: 3 Conforming to UL508, CSA C22-2 n14 Conforming to IEC/EN 60947-6-2 Conforming to IEC/EN 60947-1 appendix N V

V kV V

600 6 Between the control or auxiliary circuit and the main circuit: 400 Between the control and auxiliary circuits: 400 IP 40 IP 20 IP 20

Rated impulse withstand voltage (Uimp) Safety separation of circuits SELV

Degree of protection Front panel outside connection Conforming to IEC/EN 60947-1 zone (protection against Front panel and wired terminals direct finger contact) Other faces Protective treatment Conforming to IEC/EN 60068 Conforming to IEC/EN 60068-2-30 Conforming to IEC/EN 60068-2-11 Storage Operation

Ambient air temperature around the device

TH Cycles 12 h 48 C - 40+ 85 C Power bases and standard and advanced control units: - 25 + 70. (At temperatures above 60C and up to 70C, for Ie = 32 A, leave a minimum gap of 9 mm between products). Power bases and multifunction control units: - 25+ 60. (At temperatures above 45 C, leave a minimum gap of 9 mm between products. At temperatures above 55 C up to 60 C, leave a gap of 20 mm between products.) m 2000

Maximum operating altitude Operating positions In relation to normal vertical mounting plane

30 90 90

30
Flame resistance Conforming to UL 94 Conforming to IEC/EN 60695-2-12 C C V2 960 (parts supporting live components) 650 Cadmium and silicone-free, recyclable Power poles open: 10 gn Power poles closed: 15 gn Power poles open: 2 gn Power poles closed: 4 gn In open air: 8 - Level 3 On contact: 8 - Level 4 10 - Level 3 All circuits except for serial link: 4 - Level 4 Serial link: 2 - Level 3 Common mode 2 Not applicable 10 Serial mode 1

Environmental restrictions Shock resistance 1/2 sine wave = 11 ms Vibration resistance 5300 Hz Immunity to electrostatic discharge Immunity to radiated highfrequency disturbance Immunity to fast transient currents Immunity to dissipated shock waves

Conforming to IEC/EN60068-2-27 (1) Conforming to IEC/EN 60068-2-6 (1) Conforming to IEC/EN 61000-4-2 kV kV Conforming to IEC/EN 61000-4-3 V/m Conforming to IEC/EN 61000-4-4 kV kV

Conforming to IEC/EN 60947-6-2 kV Uc a 24240 V, Uc c 48220 V Uc = 24 V c Immunity to conducted high- Conforming to IEC/EN 61000-4-6 V frequency disturbance (1) Without modifying the contact states, in the most unfavourable direction.

References : pages 1/64 to 1/81

Dimensions : pages 1/102 and 1/103

Schemes : pages 1/104 to 1/107

1/88

Characteristics

TeSys motor starters - open version


TeSys U starter-controllers
Power bases and control units

Power base and control unit type

LUB 12 + LUCA or LUCB or LUCC or LUCD

LUB 32 + LUCA or LUCB or LUCC or LUCD

LUB 12 + LUCM

LUB 32 + LUCM

LU2M LU6M

Power circuit connection characteristics


Connection to 4 mm screw clamp terminals
Flexible cable without cable end Flexible cable with cable end Solid cable without cable end Screwdriver Tightening torque 1 conductor 2 conductors 1 conductor 2 conductors 1 conductor 2 conductors mm 2 mm 2 mm 2 mm 2 mm 2 mm 2 N.m 2.510 2.510 1.56 1.56 16 16 16 16 110 110 16 16 Philips n 2 or flat screwdriver: 6 mm 1.92.5 1.92.5 2.510 1.56 16 16 110 16 1.92.5 2.510 1.56 16 16 110 16 1.92.5 2.510 1.56 16 16 110 16 1.92.5

Control circuit connection characteristics


Connection to 3 mm screw clamp terminals
Flexible cable without cable end Flexible cable with cable end Solid cable without cable end Screwdriver Tightening torque 1 conductor 2 conductors 1 conductor 2 conductors 1 conductor 2 conductors mm 2 mm 2 mm 2 mm 2 mm 2 mm 2 N.m a 50/60 Hz c c 24 V (1) a 24 V a or c 4872 V a 110240 V c 110220 V c 24 V a 24 V a or c 4872 V a 110240 V, c 110220 V c 24 V a 24 V a or c 4872 V a 110240 V, c 110220 V c 24 V a 24 V a or c 4872 V a 110240 V, c 110220 V Closing Opening V V V V V V V V V V V mA mA mA mA mA mA mA mA W ms ms ms 0.751.5 0.751.5 0.751.5 0.751.5 0.341.5 0.341.5 0.341.5 0.341.5 0.751.5 0.751.5 0.751.5 0.751.5 Philips n 1 or flat screwdriver: 5 mm 0.81.2 0.81.2 24240 24240 24220 24220 2027 2027 2026.5 2026.5 a 38.572. c 38.593 a 88264 a 88264 c 88242 c 88242 14.5 14.5 14.5 14.5 29 29 55 55 130 220 140 220 280 280 280 280 60 80 70 90 35 45 35 25 2 3 24 V : 70 ; 48 V : 60 ; u 72 V : 50 35 35 3 3 At least 70 % of Uc for 500 ms 15 15 3600 3600 0.751.5 0.751.5 0.341.5 0.341.5 0.751.5 0.751.5 0.81.2 24 2028 14.5 150 70 1.7 75 35 3 15 3600 0.751.5 0.751.5 0.341.5 0.341.5 0.751.5 0.751.5 0.81.2 24 2028 14.5 200 75 1.8 65 35 3 15 3600 0.751.5 0.751.5 0.341.5 0.341.5 0.751.5 0.751.5 0.81.2 120 2360 2300 1000 120 (2) (2) (2)

Control circuit characteristics


Rated voltage of control circuit Voltage limits Operation

Drop-out

Typical consumption I max while closing

I rms sealed

Heat dissipation Operating time

Resistance to micro-breaks Resistance to voltage drops IEC/EN 61000-4-11 Mechanical durability In millions of operating cycles Maximum operating rate In operating cycles per hour

Main pole characteristics


Number of poles Isolation function To IEC/EN 60947-1 3 3 3 3 Yes Yes Yes Yes 1 padlock with 6.9 mm shank A 12 32 12 32 Rated thermal current y 70C: 12A y 70C: 32A y 55C: 12A y 55C: 32A Rated operating current To IEC/ In cat. AC-41 (Ue y 440V) EN 60947-6-2 In cat. AC-43 y 70C: 12A y 70C: 32A y 55C: 12A y 55C 32A V 690 (3) 690 (3) 690 (3) 690 (3) Rated operating voltage Hz 4060 4060 4060 4060 Frequency limits Of the operating current A 3 6 9 12 18 25 32 Power dissipated Operating current in the power circuits 0.1 0.3 0.6 1.1 2.4 4.6 7.5 Power dissipated in all three poles W V 230 440 500 690 Rated breaking capacity on short-circuit kA 50 50 10 4 ms 2 2 2 Total breaking time kAs 90 120 90 120 Thermal stress limit With Isc max on 440 V (1) Voltage with maximum ripple of 10 %. (2) No consumption sealed. (3) For 690 V, use phase barrier LU9 SP0. Possible Padlocking

1/89

Characteristics

TeSys motor starters - open version


TeSys U starter-controllers
Reversing power bases and auxiliary contacts

Specific characteristics of power bases LU2B and reverser blocks LU2M or LU6M

Duration of inrush phase Maximum operating time

a 50/60 Hz ms ms c ms Without change of direction ms With change of direction A Hz V mA A A A A m ms

25 15 75 150 5 Up to 400 17 5 gG fuse: 4 30 40 50 10 2 (on energisation and on de-energisation)

General characteristics of auxiliary contacts


Conventional thermal For ambient temperature < 70 C current (Ith) Frequency of the operating current U min Minimum switching capacity = 10 -8 I min Short-circuit Conforming to IEC/EN 60947-5-1 protection Short-time rating Permissible for 1s 500 ms 100 ms Insulation resistance Non-overlap time Guaranteed between N/C and N/O contacts Linked contacts Mirror contact Conforming to IEC/EN 60947-4-1 Conforming to draft standard IEC/EN 60947-1 Rated operating voltage (Ue) Rated insulation Conforming to IEC/EN 60947-5-1 voltage (Ui) Conforming to UL, CSA

Specific characteristics of auxiliary contacts built-into the power base


Each power base has 1 N/O contact and 1 N/C contact which are mechanically linked The N/C contact fitted in each power base reliably represents the state of the power contacts (safety scheme) Up to a 690; c 250 690 600

V V V

Specific characteristics of auxiliary contacts in modules LUF N, of auxiliary contacts LUA1 and of reverser blocks LU2M and LU6M
Rated operating voltage (Ue) Rated insulation Conforming to IEC/EN 60947-5-1 voltage (Ui) Conforming to UL, CSA Operational power of contacts Conforming to IEC/EN 60947-5-1 a.c. supply, categories AC-14 and AC-15 Electrical durability (valid for up to 3600 operating cycles/hour) on an inductive load such as the coil of an electromagnet: making current (cos 0.7) = 10 times the power broken (cos = 0.4). V VA VA VA 24 60 16 4 48 120 32 8 115 280 80 20 230 560 160 40 400 960 280 70 440 600 1050 1440 300 80 420 100 d.c. supply, category DC-13 Electrical durability (valid for up to 1200 operating cycles/hour) on an inductive load such as the coil of an electromagnet, without economy resistor, the time constant increasing with the load. V W W W 24 120 70 25 48 90 50 18 125 75 38 14 250 68 33 12 V V V Up to a 250; c 250 250 250

1 million operating cycles 3 million operating cycles 10 million operating cycles


1 8 7 6 5 4 3 2

Millions of operating cycles

Millions of operating cycles

1 8 7 6 5 4 3 2 250 V

24 V 48 V 125 V

1 0,8 0,7 0,6 0,5 0,4 0,3 0,2

1 0,8 0,7 0,6 0,5 0,4 0,3 0,2

0,1 0,1

0,2

0,3 0,4

0,6 0,8 1 0,5 0,7 0,9

6 8 10 5 7 9 Current broken in A

0,1 0,1

0,2

0,3 0,4

0,6 0,8 1 0,5 0,7 0,9

4 6 8 10 5 7 9 Current broken in A

References : page 1/64

Dimensions : pages 1/102 and 1/103

Schemes : pages 1/104 to 1/107

1/90

Characteristics

TeSys motor starters - open version


TeSys U starter-controllers
Control units

Characteristics of standard control units LUCA


Protection Overload protection Motor type Conforming to standard Tripping class conforming to UL 508, IEC/EN 60947-6-2 Frequency limits of the operating current Temperature compensation Protection against phase imbalance Tripping threshold Tripping tolerance 3-phase IEC/EN 60947-6-2, UL 508, CSA C22-2 n14 10 Hz C 4060 - 25+ 70 With 14.2 x Ir (setting current) 20 %

Short-circuit protection

Characteristics of advanced control units LUCB, LUCC and LUCD


Control unit type Protection Motor type Conforming to standard Overload protection Tripping class conforming to UL 508, IEC/EN 60947-6-2 Frequency limits of the operating current Temperature compensation Protection against phase imbalance Tripping threshold Tripping tolerance LUCB LUCC LUCD 3-phase Single-phase 3-phase IEC/EN 60947-6-2, UL 508, IEC/EN 60947-6-2, UL 508, IEC/EN 60947-6-2, UL 508, CSA C22-2 n14 CSA C22-2 n14 CSA C22-2 n14 10 10 20 Hz C 4060 - 25+ 70 Yes 14.2 x Ir max. 20 % 4060 - 25+ 55 14.2 x Ir max. 20 % 4060 - 25+ 70 Yes 14.2 x Ir max. 20 %

Short-circuit protection

Characteristics of multifunction control units LUCM


Protection Overload protection Motor type Conforming to standard Tripping class conforming to UL 508, IEC/EN 60947-6-2 Frequency limits of the operating current Temperature compensation Physical interface Connector Protocol Maximum transmission speed Maximum return time Type Language version Accuracy Resolution External type Heat dissipation Selectable: single-phase or 3-phase IEC/EN 60947-6-2, UL 508 5, 10, 15, 20, 25, 30 (selectable) Hz C 4060 - 25+ 55 RS 485 multi-drop RJ45 on front panel Modbus RTU 19 200 (self-configuration up to this value) 200 LCD, 2 lines of 12 characters Multilanguage (English, French, German, Italian, Spanish) 5% 1 % of Ir c 24, with maximum ripple of 10 %. 0.8

Communication interface for terminal on enclosure door

bit/s ms

Display

Auxiliary supply

V W

Configuration table for protection devices and alarms on multifunction control units LUCM
Adjustment of tripping threshold Factory setting Factory setting Range Default value Activated (1) 317 Ir 14.2 Activated (1) Activated 0.1532 A (2) Ir min Tripping Alarm Adjustment of time before tripping Range Default value Class: 530 5 Adjustment of alarm threshold Range Default value 10100 % of 85 % the thermal state 0.25 Ir min 0.3 Ir min 1030 % 10 % 18 Ir 2 Ir 0.31 Ir 0.5 Ir 18 Ir Ir

Overcurrent Overload

Earth fault Phase imbalance Torque limitation No-load running Long starting times

Activated Activated Deactivated Deactivated Deactivated Factory setting Manual 120 s 3-phase motor Self-cooled English Average current

Activated Activated Deactivated Deactivated Deactivated

0.25 Ir min 1030 % 18 Ir 0.31 Ir 18 Ir

0.3 Ir min 10 % 2 Ir 0.5 Ir Ir

0.11.2 s 0.220 s 130 s 1200 s 1200 s

0.1 s 5s 5s 10 s 10 s

Configuration of additional functions on multifunction control units LUCM


Reset Time before reset Type of load Language Display Setting range Manual, automatic or remote 11000 s 3-phase motor, single-phase motor Self-cooled, force cooled English, French, German, Italian, Spanish Average current, thermal state of motor, current in phase 1 / 2 / 3, earth leakage current, phase imbalance, cause of last 5 faults

(1) This function cannot be deactivated. (2) The setting range depends on the rating of the control unit used.

References : pages 1/69 to 1/71

Dimensions : pages 1/102 and 1/103

Schemes : pages 1/104 to 1/107

1/91

Characteristics

TeSys motor starters - open version


TeSys U starter-controllers
Limiter-disconnector, current limiter, thermal overload alarm function module and thermal overload fault signalling modules

Characteristics of limiter-disconnector LUA LB1

Rated insulation voltage (Ui) conforming to standard IEC/EN 60947-1 Conventional thermal current (Ith) conforming to standard IEC/EN 60947-1 Operating threshold Breaking capacity Mounting Connection Solid cable Flexible cable without cable end Flexible cable with cable end Screwdriver Tightening torque

V A I rms kA V kA

690 32 50 440 690 130 70 Directly on the upstream terminals of the starter-controller

1 2 1 2 1 2

conductor conductors conductor conductors conductor conductors

mm2 mm2 mm2 mm2 mm2 mm2 N.m

1.510 1.5...6 110 16 1...6 1...6 Phillips n2 or flat screwdriver 6 mm 1.92.5

Characteristics of current limiter LA9 LB920


Rated insulation voltage (Ui) conforming to standard IEC/EN 60947-1 Conventional thermal current (Ith) conforming to standard IEC/EN 60947-1 Operating threshold Breaking capacity Mounting Connection Solid cable Flexible cable without cable end Flexible cable with cable end Screwdriver Tightening torque V A I rms A V kA 690 63 1000 440 100 Separate 1.525 1.5...10 1.525 2.510 1.516 1.54 Phillips n2 or flat screwdriver 6 mm 2.2

690 35

1 2 1 2 1 2

conductor conductors conductor conductors conductor conductors

mm2 mm2 mm2 mm2 mm2 mm2 N.m

Characteristics of thermal overload alarm function module LUF W10


Activation threshold Hysteresis between activation and switching off Indication Supply Discrete output characteristics Type AC-15 DC-13 A Conventional thermal current For ambient (Ith) temperature < 70 C Short-circuit protection Conforming to A IEC/EN 60947-5-1 Module type Fault signalling External power supply Module consumption Discrete outputs Type AC-15 DC-13 For ambient A temperature < 70 C A Conforming to IEC/EN 60947-5-1 Conductor c.s.a. mm2 m Length Fixed at 88% of the thermal tripping state 5% By LED on front panel Powered by the control unit N/O contact 230 V max; 400 VA 100 000 operating cycles 24 V; 50 W 100 000 operating cycles 2 gG fuse: 2

Characteristics of thermal overload fault signalling and reset modules


V mA LUF DH11 LUF DA01 By LED on front panel a /c 24240 7 at c 24 1.1 at a 240 1 N/C + 1 N/O 1 N/C 230 V max; 400 VA 100 000 operating cycles 24 V; 50 W 100 000 operating cycles 2 gG fuse: 2 0.2 min 500 (R = 50 , L = 52.8 mH, Cp = 93 pF) LUF DA10

1 N/O

Conventional thermal current (Ith) Short-circuit protection Reset input

References : page 1/67

Dimensions : pages 1/102 and 1/103

Schemes : pages 1/104 to 1/107

1/92

Characteristics

TeSys motor starters - open version


TeSys U starter-controllers
Function modules and communication modules

Characteristics of motor load indication function module LUF V2


Analogue output Signal delivered Load impedance Minimum Maximum Typical Precision Precision Resolution k 4 - 20 mA Value of I average/Ir ratio within the range of 0 to 2 for LUCB and LUCD Value of I average/Ir ratio within the range of 0 to 3 for LUCC 500 100 6% 10 % 1 % of Ir External c 24 V ASILUF C5 ASILUF C51 AS-Interface V2.1 n 52901 AS-Interface V2.1 n 52303 7.D.F.0 7.A.7.E Operation - 25+ 70 5 10 29.5...31.5 Normal operation: 25 Fault condition: 30 200 c 24 30 % 2 dedicated to starter-controller coil operation 0.5 A/24 V (outputs protected against short-circuits) By 2 LEDs on front panel LUL C031 LUL C032 and LUL C033 RS 485 multi-drop RJ45 on front panel Modbus RTU 19 200 (self-configuration up to this value) 30 By switches: from 0...31 Operation - 25+ 55 2 (to be assigned according to configuration) c 24 7 c 24 (positive logic) 7 10 ( 30 %) 10 ( 30 %) Resistive 3, of which 2 dedicated to starter-controller coil operation c 24 500 1 200 0.5 A/24 V By 3 LEDs on front panel LUF W10, LUF V2 DH11, DA01 and DA10 Pitch 1 conductor 2 identical conductors 1 conductor 2 identical conductors 1 conductor 2 identical conductors (Use a double cable end) 1 conductor 2 identical conductors 1 conductor mm mm mm mm mm mm mm mm 5.08 0.21.5 0.21 0.251.5 0.251 0.251.5 0.51 0.21.5 0.21 AWG 24 to AWG 16 0.50.6 3.5 3.81 0.141 0.140.75 0.251 0.250.34 0.250.5 0.5 0.141 0.140.5 AWG 26 to AWG 16 0.220.25 2.5 ASILUF C5 and ASILUF C51 Inputs and Outputs 24 V auxiliary 5.08 3.81 0.21.5 0.141 0.21 0.140.75 0.251.5 0.251 0.251 0.250.34 0.251.5 0.250.5 0.51 0.5 0.21.5 0.21 AWG 24 to AWG 16 0.50.6 3.5 0.141 0.140.5 AWG 26 to AWG 16 0.220.25 2.5 LUL C031 LUL C032 LUL C033 3.81 0.141 0.140.75 0.251 0.250.34 0.250.5 0.5 0.141 0.140.5 AWG 26 to AWG 16 0.220.25 2.5 LUFC 00

Signal characteristics with advanced control unit Signal characteristics with multifunction control unit Supply Modules type Product certification AS-Interface profile Ambient air temperature Cycle time AS-Interface supply Current consumption

Characteristics of AS-Interface communication modules ASILUF C5 and ASILUF C51

Auxiliary supply Number of outputs Switching capacity of the solid state outputs Indication/diagnostics Module type Physical interface Connector Protocol Maximum transmission speed Maximum return time Addressing Ambient air temperature Logic inputs

C ms V By the AS-Interface system mA mA On 24 V supply for the outputs mA V

Characteristics of Modbus communication modules LUL C03p

bit/s ms C Number Supply Input current Voltage Current Change to state 1 Change to state 0 V mA V mA ms ms

Nominal input values Response time Input type Solid state outputs

Number Supply Max. current Protection gI fuse Current consumption On 24 V supply for the outputs Switching capacity of the solid state outputs Indication/diagnostics

V mA A mA

Connection characteristics
Module type

Connectors Flexible cable without cable end Flexible cable Without insulated with cable end ferrule With insulated ferrule Solid cable without cable end Conductor size Tightening torque Flat screwdriver

3.81 0.141 0.140.75 0.251 0.250.34 0.250.5 0.5 0.141 0.140.5 AWG 26 to AWG 16 0.220.25 2.5

N.m mm

1/93

Characteristics

TeSys control components


TeSys U controllers
Control bases and control units

Environment

Control base and control unit type Product certifications Conforming to standards V Rated insulation voltage Conforming to IEC/EN 60947-1, of the outputs overvoltage category III, (Ui) degree of pollution: 3 Conforming to UL508, CSA C22-2 V n14 Rated impulse withstand Conforming to IEC/EN 60947-4-1 kV voltage of the outputs (Uimp) Degree of protection Front panel (outside connection zone) To IEC/EN 60947-1 Front panel and wired terminals (protection against Other faces direct finger contact) Protective treatment Conforming to IEC/EN 60068 Cycles h C C m

LUT M + LUCB T1BL or LUCD T1BL LUT M + LUCM T1BL or LUL C without LUL C UL, CSA Pending: BV, GL, LROS, DNV, PTB IEC/EN 60947-4-1, UL 508, CSA C22-2 N14 250

250 4

IP 40 IP 20 IP 20 TH 12 48 - 40+ 85 - 25+ 70 2000

Conforming to IEC/EN 60068-2-30 Conforming to IEC/EN 60068-2-11 Ambient air temperature Storage around the device Operation Maximum operating altitude Operating positions Without derating In relation to normal vertical mounting plane

- 25+ 60

30 90 90

30
Flame resistance Conforming to UL 94 Conforming to IEC/EN 60695-2-12 C C V2 960 (parts supporting live components) 650 15 gn 4 gn kV kV V/m kV kV V In open air: 8 - Level 3 On contact: 6 - Level 3 10 - Level 3 CT outputs and inputs: 4 - Level 4 Inputs and supply: 2 - Level 3 10

Shock resistance 1/2 sine wave = 11 ms Vibration resistance 5300 Hz Immunity to electrostatic discharge Immunity to radiated fields Immunity to fast transient currents

Conforming to IEC/EN60068-2-27 (1) Conforming to IEC/EN 60068-2-6 (1) Conforming to IEC/EN 61000-4-2

Conforming to IEC/EN 61000-4-3 Conforming to IEC/EN 61000-4-4

Immunity to radio Conforming to IEC/EN 61000-4-6 electrical fields Control base and control unit relays Immunity to dissipated Conforming to IEC/EN 60947-4-1 shock waves Output relays / power line Inputs Serial communication

Common mode kV kV kV 4 2 2

Serial mode 2 1

(1) Without modifying the contact states, in the most unfavourable direction.

References : page 1/77

Dimensions : page 1/77

Schemes : page 1/77

1/94

Characteristics

TeSys control components


TeSys U controllers
Control bases and control units

Control supply characteristics


Operating voltage Power consumption Associated protection Connection Connectors Flexible cable without cable end V W A c 20.428.8 2 max gG fuse, 0.5

Pitch 1 conductor 2 identical conductors 1 conductor 2 identical conductors 1 conductor 2 identical conductors (1) 1 conductor 2 identical conductors 1 conductor

mm mm 2 mm 2

5 0.22.5 0.21.5

Flexible cable with cable end Without insulated ferrule

mm 2 mm 2 mm 2 mm 2 mm 2 mm 2

0.252.5 0.251 0.252.5 0.51.5 0.22.5 0.21 AWG 24 to AWG 12 0.50.6 3

With insulated ferrule

Solid cable without cable end

Conductor size Tightening torque Flat screwdriver

N.m mm

Input characteristics
Operating voltage Logic inputs V c 24 Logic state 1: I u 6 mA - 16 V Logic state 0: I y 1.5 mA - 5 V

Discrete output characteristics


Control base type Type Load a.c. supply d.c. supply For 500 000 operating cycles For 500 000 operating cycles VA LUT M10BL Single break volt-free contacts C 300 24 V/5 A 180 LUT M20BL

B 300 24 V/5 A 500

Permissible power in cat. AC-15

Permissible power in cat. DC-13

30

30

Associated protection For use in association with contactor (2)

gG fuse, 4 Control voltage c 24 V: LP1K, LC1 D09D95. Control voltage c 24240 V: LC1K, LC1D.

gG fuse, 4 Control voltage a 100240 V: LC1K, LC1D, LC1 F185F500

Characteristics of external current transformers


Precision Precision limit factor Maximum operating temperature Transformer ratio Hole diameter Maximum wire c.s.a. Class 5P 10 70 30/1 28 30 x 10 50/1 22 30 x 10 100/1 35 40 x 10 200/1 32 65 x 32 400/1 38 x 127 800/1 53 x 127

mm mm 2

(1) Use a double cable end. (2) For other combinations, use an intermediate relay between the output of controller LUTM and the contactor coil.

References : page 1/77

Dimensions : page 1/77

Schemes : page 1/77

1/95

Curves

TeSys motor starters - open version


TeSys U starter-controllers

Tripping curves for control units LUCA, LUCB, LUCD


Time (s)

Average operating times at 20 C according to multiples of the setting current, tolerance : 20 %.


1000

100

3
10

0,1 1 2 3 4 5 6 7 8 10 12 14 20 30 x the setting current (Ir)

1 LUCD, 3 poles from cold state, class 20. 2 LUCA, LUCB, 3 poles from cold state, class 10. 3 LUCA, LUCB, LUCD, 3 poles from hot state.

Tripping curves for control units LUCC


Average operating times at 20 C according to multiples of the setting current, tolerance : 20 %.
Time (s)

1000

100

2
10

0,1 1 2 3 4 5 6 7 8 10 12 14 20 30 x the setting current (Ir)

1 LUCC, single-phase, cold state. 2 LUCC, single-phase, hot state.

References : page 1/69

1/96

Curves (continued)

TeSys motor starters - open version


TeSys U starter-controllers

Tripping curves for control units LUCM


Cold state curves
Average operating times at 20 C according to multiples of the setting current, tolerance : 20 %.
Time (s)

10000

1000

100

10
Class 30 Class 25 Class 20 Class 15 Class 10 Class 5

0,1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 16 18 20 15 17 19 30

x the setting current (Ir)

References : page 1/70

1/97

Curves (continued)

TeSys motor starters - open version


TeSys U starter-controllers

Tripping curves for control units LUCM

Hot state curves


Average operating times at 20 C according to multiples of the setting current, tolerance : 20 %
Time (s)

10000

1000

100

10

Class 30 Class 25 Class 20 Class 15 Class 10 Class 5

0,1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 16 18 20 15 17 19 30

x the setting current (Ir)

References : page 1/70

1/98

Curves (continued)

TeSys motor starters - open version


TeSys U starter-controllers

Current limitation on short-circuit


Ue = 460 V
Maximum current (kA)

100

1
1

10

2 3

0,1 0,1

0,2

0,4

0,6 0,8 1

8 10

20

30

40 60 80 100 Prospective Isc (kA)

1 Maximum peak current 2 32 A power base 3 12 A power base

Thermal limit on short-circuit


Ue = 460 V
Sum of Idt (As) 103

1000

1
100

10

1 0,1

0,2

0,4

0,6 0,8 1

8 10

20

30

40

60

80 100

Prospective Isc (kA)

1 32 A power base 2 12 A power base

References : pages 1/64 to 1/70

1/99

Selection guide

TeSys motor starters - open version


TeSys U starter-controllers

Use in category AC-41


LUB 12
Millions of operating cycles

10 8 6 5 4 3 2

1 0,8 0,6 0,5 1 2 3 4 5 6 7 8 9 10 12 32 40 Current broken in A

Use in category AC-43


Ue y 440 V
LUB 12 LUB 32

LUB 32

Ue = 690 V
LUB 12 LUB 32

Millions of operating cycles

Millions of operating cycles

10 8 6 5 4 3 2

10 8 6 5 4 3 2

1 0,8 0,6 0,5 1 2 3 4 5 6 7 8 9 10 12 32 40 Current broken in A 5,5 7,5

1 0,8 0,6 0,5 1 2 3 4 5 6 7 8 9 10 12 32 40 21 Current broken in A

0,55

0,75

1,5

2,2

230 V 0,55 0,75 1,5 2,2 5,5 7,5

kW

11

15 15

400 V 0,55 0,75 2,2 5,5 1,5 7,5

kW

11

440 V

kW

References : pages 1/64 to 1/70

1/100

Selection guide

TeSys motor starters - open version


TeSys U starter-controllers

Use in category AC-44


Ue y 440 V
LUB 12 LUB 32

Ue = 690 V
LUB 12 LUB 32

Millions of operating cycles

0,6 0,5 0,4 0,3 0,2

Millions of operating cycles

1 0,8

1 0,8 0,6 0,5 0,4 0,3 0,2

0,1 0,08 0,06 0,05 0,04 0,03 0,02

0,1 0,08 0,06 0,05 0,04 0,03 0,02

0,01 1 2 3 5 10 20 30 40 50 66 100 200 60 80 170 Current broken in A

0,01 1 2 3 5 10 20 30 200 50 60 100 40 54 80 126 Current broken in A

References : pages 1/64 to 1/70

1/101

Dimensions

TeSys motor starters - open version


TeSys U starter-controllers

Starter-controllers

Non-reversing

Reversing Rail mounting 126 Screw fixing 30 4 Rail mounting Screw fixing 29 4

X2 73 154 163

X1

126

224

X1

135 (1)

45

X2

135 (1)

Minimum electrical clearance: X1 = 50 mm for Ue = 440 V and 70 mm for Ue = 500 and 690 V, X2 = 0 (1) Maximum depth (with Modbus communication module)

45

Reverser block for mounting separately from power base


Rail mounting Screw fixing

115

113

45

113

36

Sets of busbars and plug-in power sockets


GV2 G445 and GV2 G454 GV2 Gppp with terminal block GV1 G09 GV2 G245 and G254

18

a l

p
GV1 G09

104

95

30

120/125

233
I 89 98 I 134 152

GV2 G245 (2 x 45) GV2 G254 (2 x 54) I 179 206 P 45 54 GV2 G554 GV2 G345 and G354

GV2 G445 (2 x 45) GV2 G454 (2 x 54)

260

Number of tap-offs GV2 G445 (2 x 45) GV2 G454 (2 x 54)

a 5 224 260

6 269 314

7 314 368

8 359 422

GV2 G345 (2 x 45) GV2 G354 (2 x 54)

AK5 JB144

AK5 PC13, PC33, PC33L

82

79

81

438 452

1/102

45

30

38

35,5

45,5

Dimensions

TeSys motor starters - open version


TeSys U starter-controllers

Limiter-disconnector LUA LB1 Disconnector LUA LB10

Current limiter LA9 LB920

1
93
2M4

146

103 51 195

154

135 (1)

45

6 53,5

(1) Maximum depth (with Modbus communication module).

Door interlock mechanisms


LU9 AP00 Door cut-out

55

= = 54
162 230

508

11,5

Addressing consoles
XZ MC11 ASI TERV2

209

80

30

84

= = 54

35

Modbus hub LU9 GC3 Splitter box LU9 G02

154

128

45

128

30

163

115

1/103

Schemes

TeSys motor starters - open version


TeSys U starter-controllers

Starter-controllers, 12 or 32 A

With standard, advanced or multifunction control unit


Non-reversing
1/L1 3/L2 5/L3

Reversing
1/L1 3/L2
4/T2

13/NO

14/NO

21/NC

Control Unit

22/NC

Control Unit

2/T1

4/T2

6/T3

2/T1

6/T3

A1

A2

5/L3

Pre-wired

With control unit LUCC or LUCM


Connection of a single-phase motor
1 L1 5 L2
Reverser

2/T1

4/T2

6/T3

A3

B3

A1

B1

A2

81

84

13/NO

14/NO

21/NC

22/NC

Control Unit

Control terminal block

U 2

V 6

A1

A2

LU2B Reverser Motor Controller

A3

B3

A1

B1

Reverser blocks
LU2M
1/L1 3/L2 5/L3 S1 S2 S3

LU6M
Control terminal blocks
S1 S2 S3

LU6M

Reverser Block

A3

B3

A1

B1

Reverser

With pre-wired connector LU9M RC


S1 S2 S3

LU6M 2/T1 4/T2 6/T3 LU9M RC Pre-wired coil 81 84 A3 B3 A1 B1 A2 82

Reverser Block

Control terminal block

Basic scheme
13 A2 21

A1

A2

A2

LU2M

Reverser Motor Controller

14

22

S2

S1

A3

B3

A1

B1

A2

S3

LU6M

(1)
B3 Reverse A3Reverse B1 Forward A1Forward

S1 Start next stage S2 Electrical interlocking S3 Maintaining contact B1 Maintain forward running B3 Maintain reverse running A1 Pulse forward running A2 Common A3 Pulse reverse running (1) Electronically operated bistable electromagnet.

Add-on contact blocks


LUA1 C11
17/NO 95/NC 18/NO 96/NC

Add-on contact modules


LUFN 20
33/NO 43/NO 34/NO 44/NO

LUA1 C20
17/NO 97/NO 18/NO 98/NO

LUFN 11
43/NO 31/NC 44/NO 32/NC

A2

LUFN 02
31/NC 41/NC 32/NC 42/NC

1/104

82

Schemes (continued)

TeSys motor starters - open version


TeSys U starter-controllers

Control units
Standard control unit LUCA
Basic scheme
1 2 3 4 5 6 LUCA
Sensor L1 Sensor L2 Sensor L3 Supply and Detection of start sequence Thermal overload memory Power Base Interface Sensor L1 Sensor L2 Sensor L3 Supply and Detection of start sequence
Thermal overload memory

Advanced control unit (LUCB, LUCC, LUCD)


Basic scheme
1 2 3 4 5 6 LUCp
Power Base Interface

Control A.S.I.C.

tr

Control A.S.I.C.

tr

Test

A1

A2

A1

A2

Interface module

9 10 11

12

1 and 2 Trips 3 and 4 Electromagnet 5 Power base rating 6 N/C

1 and 2 Trips 3 and 4 Electromagnet 5 Power base rating 6 N/C 7 Weight 8 Thermal status/Set 9 Reset mode/Reset 10 (lm/Ir) 11 Vc2 12 Vc1

Multifunction control unit LUCM


Control terminal block

LUCM

Multifonction Control Unit

24 V Aux

Basic scheme
1 2 3 4 5 6 LUCM
Sensor L1 Sensor L2 Sensor L3 Supply and detection of start sequence Thermal overload memory Supply 24 V Aux Power Base Interface Display and Parameter Entry
ESC ENT

D(B) D(A) +5V 0V 4 5 7 6 8


Control A.S.I.C.

RS485

D(B) D(A) +5V 0V

4 5 RJ45 7 8

A1

A2

Interface module

9 10 11 12

1 and 2 Trips 3 and 4 Electromagnet 5 Power base rating 6 N/C 7 Weight 8 N/C 9 Weight 10 (lm/Ir) 11 Rx/Tx 12 Vc1

1/105

Schemes (continued)

TeSys motor starters - open version


TeSys U starter-controllers

Function modules

Alarm LUF W10

Indication of motor load LUFV 2


4-20 mA output

LUFW 10 07

Alarms Module

LUFV 2 4...20 mA

Analogue output Module 24 V Aux 24 V Aux

08

NC

Basic scheme
Advanced Control Unit or Multifunction Control Unit

Basic scheme
Advanced Control Unit or Multifunction Control Unit

LUFW 10
Input interface LED Supply Input interface P - Analogue/Digital converter Isolation Bistable Relay Digital/Analogue converter Supply

LUFV 2

07

08

Voltage/Current converter

4...20 mA

c 24 V

100 < load < 500 c 30 V max and 40 mA min

1/106

Schemes (continued)

TeSys motor starters - open version


TeSys U starter-controllers

Communication modules
Communication modules ASILUF C5 and ASILUF C51
Without pre-wired coil connection With pre-wired coil connection LU9B N11C

1
AS-i

ASILUF C5 or ASILUF C51 Com OA1 OA3

AS-Interface Module

ASILUF C5 or ASILUF C51 LU9B N11C Pre-wired coil

AS-Interface Module

AS-i

With pre-wired coil connection LU9M RC

ASILUF C5 or ASILUF C51 LU9M RC Pre-wired coil

AS-Interface Module

AS-i

Basic scheme
ASILUF C5 or
Ready-Fault-Pole LED

ASILUF C51

A2SI
Output Interface

Com

OA1

OA3

c 24 V

AS-i

1/107

Schemes (continued)

TeSys motor starters - open version


TeSys U starter-controllers

Communication modules (continued)

Modbus communication modules LUL C031


Without pre-wired coil connection

Modbus communication modules LUL C032 and LUL C033


Without pre-wired coil connection

LUL C031 Com Com OA1 OA3 LO1


24 V Aux

Modbus Module

LUL C032 or LUL C033 Com OA1 OA3 LO1 LI1 LI2
24 V c 24 V Aux

Modbus Module COM

D(B) D(A) 0V

4 5 8 6

With pre-wired coil connection LU9B N11C

With pre-wired coil connection LU9B N11C

LUL C031 Com LO1


24 V Aux

Modbus Module

LUL C032 or LUL C033 LO1 LI1 LU9B N11C Pre wired coil LI2
24 V c 24 V Aux

Modbus Module COM

D(B) D(A) 0V

LU9B N11C Pre-wired coil

4 5 8 6

With pre-wired coil connection LU9M RC

With pre-wired coil connection LU9M RC

LUL C031 Com LO1


24 V Aux

Modbus Module

LUL C032 or LUL C033 LO1 LI1 LI2


24 V c 24 V Aux

Modbus Module COM

D(B) D(A) 0V

LU9M RC Pre wired coil

4 5 8

LU9M RC Pre wired coil

Basic scheme
Advanced Control Unit or Multifunction Control Unit

Basic scheme
Advanced Control Unit or Multifunction Control Unit Controller

x6 LULC 031
Input interface Ready-Fault-Pole Control unit interface Controller interface

LULC 032 or LULC 033

LED

Address

LED

Address

Ready-Fault-Pole

D(B) RS485 D(A) 0V AL1


Supply Output Interface

D(B) D(A) 0V 4 5 8 D(B) 4 5 Modbus RJ45 8 D(A) 0V AL2

4 5 Modbus RJ45 8 AL1 RS485

AL2 24 V
24 V Aux

Output Interface

I/O interface

Supply 24 V c 24 V Aux

Com

Com

Com

OA1

OA3

LO1

OA1

OA3

LO1

LI1

1/108

LI2

COM

D(B) D(A) 0V 4 5 8 6

D(B) D(A) 0V 4 5 8 6

Schemes (continued)

TeSys motor starters - open version


TeSys U starter-controllers

Communication modules (continued)


Parallel wiring modules
Without pre-wired coil connection With pre-wired coil connection LU9M RC

LUF C00 Com OA1 OA3

Parallel bus Module Link // RJ45 1 2 3 4 5 6 7 8

LUF C00 LU9M RC Pre-wired coil

Parallel bus Module Link // RJ45 1 2 3 4 5 6 7 8

With pre-wired coil connection LU9B N11C

LUF C00 LU9B N11C Pre-wired coil

Parallel bus Module Link // RJ45 1 2 3 4 5 6 7 8

Basic scheme
LUF C00
Poles ReadyFault

Com

OA3

OA1

RJ45 1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

Forward running Reverse running Output common Knob in position Pole state Reserved Fault Input common

1/109

Schemes (continued)

TeSys motor starters - open version


TeSys U starter-controllers

Communication modules (continued)

Wiring hub and splitter box


Modbus hub LU9G C3
X1
N/C N/C N/C D (B) D (A) + RJ 45 N/C N/C 0V

Parallel wiring splitter box LU9 G02


LU9 GC3
Forward running Reverse running Output common N/C Pole state N/C Fault Input common

X1 8 7 6 5 4 3 2 1

LU9 G02

8 7 6 5 4 3 2 1

RJ 45

X9 20 19 18 17 16 15 14 13 12 1110 9 8 7 6 5 4 3 2 1
Fault X1 Fault X2 Fault X3 Fault X4 Fault X5 Fault X6 Fault X7 Fault X8 Pole state X1 Pole state X2 Pole state X3 Pole state X4 Pole state X5 Pole state X6 Pole state X7 Pole state X8 + 24 V Aux - 24 V Aux + 24 V Aux - 24 V Aux

Colours of TSX CDP ppp connection cable wires (4)


1 White 2 Brown 3 Green 4 Yellow 5 Grey 6 Pink 7 Blue 8 Red 9 Black 10 Violet 11 Grey-pink 12 Red-blue 13 White-green 14 Brown-green 15 White-yellow 16 Yellow-brown 17 White-grey 18 Grey-brown 19 White-pink 20 Pink-brown

X2 X9 8 7 6 5 4 3 2 1 RJ 45
N/C N/C N/C D (B) RJ 45 D (A) + N/C 24 V (1) 0V

X2

RJ 45

X3

X3

(2)

RJ 45

RJ 45

X4

X4

RJ 45

RJ 45

X5
Forward running N/C Output common N/C Pole state N/C Fault Input common

X5 8 7 6 5 4 3 2 1 X10 20 19 18 17 16 15 14 13 12 1110 9 8 7 6 5 4 3 2 1
Forward running X1 Forward running X2 Forward running X3 Forward running X4 Forward running X5 Forward running X6 Forward running X7 Forward running X8 Reverse running X1 Reverse running X2 Reverse running X3 Reverse running X4 N/C N/C N/C N/C + c 24 V - c 24 V + c 24 V - c 24 V

RJ 45

X10

RJ 45

X6

RJ 45

RJ 45

X6

X7

RJ 45

(3)

RJ 45
Shielding

X7

X8

RJ 45

RJ 45

X8

RJ 45

c 24 V
Shielding Shielding

24 V Aux Inputs

D (A) +

Outputs

D (B)

Com

(1) Not connected on connectors X1 to X8. Only present on RJ45 IN and OUT connectors. (2) 20-way HE 10 input connector. (3) 20-way HE 10 output connector. (4) Correspondence between wire colours and HE 10 connector pin numbers.

Gateways
LUF P1 LUF P7 LUF P9

LUF P1
24 V Aux

Gateway Fip I/O - Modbus

LUF P7
24 V Aux

Gateway Profibus - Modbus

Com

0V

0V

LUF P9
24 V Aux

Gateway DeviceNet - Modbus

D(B) D(A) 0V

D(B) D(A) 0v

X2 Fip I/O 1 2 3 4 5 6 7 8 9

X1

X2 Profibus 1 2 3 4 5 6 7 8 9

X1

X2 DeviceNet 1 2 3 4 5

X1

4 5 8

4 5 8

1/110

D(B) D(A) 0V 4 5 8

Schemes (continued)

TeSys motor starters - open version


TeSys U starter-controllers

Data profile under AS-Interface


Control unit present in the product Status Commands Standard D0 D1 D0 D1 Ready (available) Poles closed (running) Forward running Reverse running Advanced Multifunction

Register addresses accessible under Modbus


Control unit present in the product Marking Register 0Register 99 WordsBits Commercial reference, serial number, software version Log Register 100Register 450 WordsBits Fault log, Operating log, Log of last 5 trips Register 451Register 464 WordsBits Alarm signalling (bits), Fault signalling (bits) Register 465Register 473 Words Irms phase 1, phase 2, phase 3. Motor load, thermal status Earth leakage current. Phase imbalance and phase failure Register 474Register 599 WordsBits Reserved Configuration Register 600Register 699 WordsBits Protection and alarm thresholds, fallback mode and reset mode Commands Status and values Register 700Register 714 WordsBits Commands Register 452 Bit 0 Bit 1 Bit 2 Bit 0 Bit 1 Bit 2 Bit 3 Bit 4 Bit 5 Bit 6 Bit 7 Bit 8 Bit 9 Bit 10 Bit 11 Bit 12 Bit 13 Bit 14 Bit 15 Bit 3 Word Word Bit 0 Bit 1 Bit 2 Value 0 Value 1 Value 2 Value 3 Value 4 Value 5 Commands Register 700 Register 704 Bit 0 Bit 0 Bit 1 Bit 2 Bit 3 Bit 4 Bit 5 Bit 615 Short-circuit fault Overcurrent fault Thermal overload fault Ready (available) Poles closed Fault Alarms Tripped ("TRIP" position) Fault acknowledgement allowed Reserved Motor running Motor current % (bit 0) Motor current % (bit 1) Motor current % (bit 2) Motor current % (bit 3) Motor current % (bit 4) Motor current % (bit 5) Reserved Motor starting Thermal overload alarm Thermal status value Motor load value (Im/Ir) Manual reset on thermal overload fault Remote reset on thermal overload fault Automatic reset on thermal overload fault Fallback mode validation Outputs OA1 and OA3 unchanged Outputs OA1 and OA3 forced to 0 Outputs OA1 and OA3 unchanged, signalling existence of communication failure Outputs OA1 forced to 1 and OA3 unchanged Outputs OA3 forced to 1 and OA1 unchanged LO1 output command OA1 output command OA3 output command Reserved Fault acknowledgement Reserved Trip test Reserved Status Values Standard Advanced Multifunction

Register 455

Register 461 Register 465 Register 466 Configuration Register 602

Register 682

Data accessible

1/111

Basic schemes

TeSys motor starters - open version


TeSys U starter-controllers
Non-reversing

Non-reversing starter-controllers LUB

1/L1

3/L2 V1 4/T2 M 3a

Control Unit

U1 2/T1

2-wire control via 2-position switch

W1 6/T3

5/L3

3-wire control, pulsed start with maintaining contact

Connection of a motor load indicator module LUFV 2

A1
Start Stop

A2

A1

A2

LUFV 2 4...20 mA 24 V Aux

Analogue output Module 24 V Aux

13

14

NC

Connection of thermal overload fault signalling modules LUF DA10


Automatic reset
V1

Remote reset
V1

07

08

07
Automatic or remote reset

LUF DA10 X1 Z1 Z2

08

LUF DA10 X1 Z1 Z2

Automatic or remote reset

X2

A2

A1

A2

A1
S2

QF1

QF1

S1

X2

24230 V

24230 V

S1

Control via Modbus communication module LUL C031


Without pre-wired coil connection

Control via Modbus communication modules LUL C032 and LUL C033
Without pre-wired coil connection

LULC 031 Com Com OA1 OA3 LO1

Modbus Module

LUL C032 or LUL C033 Com OA1 OA3 LO1


24 V 24 V c Aux

Modbus Module COM

D(B) D(A) GND

LI1

LI2

4 5 8 6

S1 Modbus
A2 A1 A2 A1

S2 Modbus

1/112

D(B) D(A) GND 4 5 8 6

24 V Aux

Basic schemes (continued)

TeSys motor starters - open version


TeSys U starter-controllers
Non-reversing

Non-reversing starter controllers LUB (continued)


Control via communication modules ASILUF C5 and ASILUF C51
Without pre-wired coil connection Without pre-wired coil connection With local control

1
AS-Interface Module

ASILUF C5 or ASILUF C51 Com OA1 OA3

AS-Interface Module

ASILUF C5 or ASILUF C51 Com OA1 OA3

AS-Interface

AS-Interface

A2

A1

A2

A1

With pre-wired coil connection LU9B N11C

Without pre-wired coil connection With local control

ASILUF C5 or ASILUF C51

AS-Interface Module

ASILUF C5 or ASILUF C51 Com OA1 OA3

Adjustment

AS-Interface line Normal

AS-Interface line

AS-Interface Module

AS-Interface
LU9B N11C Pre wired coil

AS-Interface

AS-Interface line

AS-Interface line

A2

A1
Adjustment Normal

Without pre-wired coil connection With multifunction control unit LUCM

ASILUF C5 or ASILUF C51 Com OA1 OA3

AS-Interface Module

AS-Interface

A2

A1

AS-Interface line

LUCM
24 V Aux

Multifonction Control Unit

D(B) D(A) GND 4 5 8 6 Bus Modbus RS 485

RJ45

1/113

Basic schemes (continued)

TeSys motor starters - open version


TeSys U starter-controllers
Reversing

Reversing starter-controllers LU2B

1
1/L1 3/L2 5/L3

2-wire control via 3-position switch

3-wire control, pulsed start with maintaining contact

LU2B

Reverser Motor Controller

LU2B

Reverser Motor Controller

A3

B3

A1

B1

A2

A3

B3

A1

B1 B1

Start forward running Control Unit Stop forward running and reverse running Stop forward running

2/T1

4/T2

6/T3

forward running Stop reverse running

Start reverse running

U1 2/T1

V1 4/T2

M 3

Control via communication modules ASILUF C5 and ASILUF C51


With pre-wired coil connection LU9M RC With multifunction control unit LUCM

W1 6/T3

Stop reverse running

3-wire control, pulsed start with maintaining contact and limit switches

ASILUF C5 or ASILUF C51

AS-Interface Module

LU2B

Reverser Motor Controller

AS-Interface
LU9M RC Pre wired coil Limit switch Stop forward forward running running Start forward running

A3

B3

A1

AS-Interface line

LUCM
24 V Aux

Multifonction Control Unit

Stop forward running and reverse running

D(B) D(A) GND

Limit switch Stop reverse reverse running running

Start reverse running

4 5 8 6 Bus Modbus RS 485

Control via communication modules ASILUF C5 and ASILUF C51


Without pre-wired coil connection With running direction pilot lights and limit switches

LU2B A3 B3 A1

Com

OA1

OA3

Reverser Motor Controller

ASILUF C5/C51 AS-Interface Module AS-Interface

B1

A2

AS-Interface line

53

54

81

84 82

1/114

A2

A2

Basic schemes (continued)

TeSys motor starters - open version


TeSys U starter-controllers
Reversing

Reversing starter controllers LU2B (continued)


Control via Modbus communication module LUL C031
Without pre-wired coil connection. With local control

Control via Modbus communication modules LUL C032 and LUL C033
Without pre-wired coil connection. With local control

LU2B A3 B3

Com

Com

Com

OA1

OA1

OA3

OA3

LO1

LO1 LI1

24 V Aux

D(B) D(A) GND

LI2

A3

B3

A1

B1

A1

B1 A2

A2

4 5 8 6

Modbus

Modbus

Adjustment

Adjustment

Start forward running Start reverse running

NOrmal

Start forward running Start reverse running

Reversing starter-controllers LUB + LU6M


1/L1 3/L2 5/L3

Control Unit

2/T1

4/T2

1/L1

3/L2

U1 2/T1

4/T2

M 3

3-wire control, pulsed start with maintaining contact

W1 6/T3

V1

5/L3

6/T3

2-wire control via 3-position switch

A1 13 14

A2 A1 A2

21

22

21

S1

S2

S1

S2

S3

LU6M

Reverser Block

LU6M

A3

B3

A1

S3

Reverser Block

B1

A3

B3

A1

B1

Stop forward running and Stop forward reverse running running S5 S6

Start forward running S8

Stop reverse running S7

Start reverse running S9

A2

forward running Stop reverse running

A2

Normal

22

D(B) D(A) GND 4 5 8 6

Reverser Motor Controller

LULC 031

Modbus Module

LU2B

Reverser Motor Controller

LULC 032 or LUL C033


24 V c

Modbus Module 24 V Aux COM

1/115

General

Motor starters - open version


integral 18, 32 and 63 contactor breakers and reversing contactor breakers

1
534529

integral: a high performance concept for reliability of operation

integral 18, 32 and 63 contactor breakers combine all the functions of a power switching assembly up to 63 A in a single compact device, with performance equivalent to that of the best separate specialist devices. They conform to the main standards currently in force, in particular IEC 60947-1, IEC 60947-2, IEC 60947-3, IEC 60947-4-1 and IEC 60947-6-2 (welding of power poles impossible), as well as to international approvals UL, CSA, and the European directives. The integral range ensures reliability of operation up to 63 A. In addition to safety of operation, integral has numerous other functions: increased protection, communication, remote control, fault identification, isolation, padlocking.

Functions performed by integral units

The equipment in a power switching circuit must perform 4 main functions: b power switching, b isolation, b overload protection, b short-circuit protection. These functions are traditionally performed by separate devices which must be combined to form a motor starter assembly, the most common being: v fuses + contactor + thermal overload relay, v circuit breaker + contactor + thermal overload relay.

Power switching
Contactor (for automatic and remote control) b Operational power for use in category AC-43: v up to 30 kW at 400/415 V 50 Hz, v up to 33 kW at 440/415 V 50 Hz. b Electrical life in number of operating cycles, in category AC-43, at 415 V and at rated power: v 2 million for integral 18, v 1.5 million for integral 32, v 1.2 million for integral 63. b v v v Mechanical life in number of operating cycles: 20 million for integral 18, 10 million for integral 32, 5 million for integral 63.
534530

Reversing pairs Two 3-pole contactors, horizontally mounted: b mechanically and electrically interlocked for integral 18, b mechanically interlocked for integral 32 and 63. Can be fitted with the same protection modules as integral contactor breakers.

534531

References integral 18 : pages 1/134 to 1/141

References integral 32 : pages 1/152 to 1/163

References integral 63 : pages 1/176 to 1/187

Dimensions, schemes : pages 1/190 to 1/199

1/116

General (continued)

Motor starters - open version


integral 18, 32 and 63 contactor breakers and reversing contactor breakers

Functions performed by integral units


(continued)

Isolation
Isolation conforming to IEC 60947 integral 18, 32 and 63 contactor breakers provide isolation and padlocking functions conforming to standards IEC 60947. In addition, integral 32 and 63 LD4 contactor breakers and LD5 reversing contactor breakers incorporate specific poles for control testing and padlocking.

Overload protection
Thermal-magnetic protection module (for protection against overload and overcurrent) A range of interchangeable modules allows the equipment to be adapted to suit: b the rated operational current (rating and settings), b the application: v motors, v frequent starting motors, v distribution circuits.
534529

Short-circuit protection
534530

High breaking capacity current limiting circuit breaker For short-circuit protection. High breaking capacity with short-circuit limited by ultra-fast tripping. Possibility of increasing the breaking capacity of the integral unit by adding a current limiter (LA9 LB920). The current limiter is fitted upstream of the integral unit. Several integral units may be fitted downstream of the current limiter (Ith = 63 A, Ie = 32 A).

Signalling and attachments


534531

These devices provide comprehensive local signalling: b pole position indicator, b different signalling for overload and short-circuit. They also allow dialogue with the automated control system by means of numerous add-on blocks: b auxiliary contact and signalling blocks, b remote electrical reset device for integral 32 and 63, b undervoltage and shunt trips for integral 32 and 63, b control circuit switching, b etc.

Simple fixing and cabling methods

integral 18 and 32 contactor breakers and reversing contactor breakers clip directly onto 35 mm 7 rails. integral 63 contractor breakers and reversing contactor breakers fit onto 75 mm 7 rails using a separate mounting plate. integral units can also be mounted on: b panels, b pre-slotted mounting plates type AM1 P, b 2 x 35 mm 7 rails using sliding clip nuts, b CMD prefabricated plug-in busbar trunking (providing an economical assembly, combining safety and simplicity of use), b AK5 panel busbar systems.
References integral 63 : pages 1/176 to 1/187 Dimensions, schemes : pages 1/190 to 1/199

References integral 18 : pages 1/134 to 1/141

References integral 32 : pages 1/152 to 1/163

1/117

Terminology

Motor starters - open version


integral 18, 32 and 63 contactor breakers and reversing contactor breakers

Terminology

Altitude
The rarefied atmosphere at high altitude reduces the dielectric strength of the air and hence the rated operational voltage of the contactor breaker. It also reduces the cooling effect of the air and hence the rated operational current of the contactor breaker (unless the temperature drops at the same time). No derating is necessary up to 3000 m. Derating factors to be applied above this altitude for main pole operational voltage and current (a.c. supply) are as follows:
Altitude Rated operational voltage Rated operational current 3500 m 0.90 0.92 4000 m 0.80 0.90 4500 m 0.70 0.88 5000 m 0.60 0.86

Ambient air temperature


The temperature of the air surrounding the device, measured near to the device. The operating characteristics are given: b with no restriction for temperatures between - 5 and + 55 C. b with restrictions, if necessary, for temperatures between - 50 and + 70 C.

Rated operational current (Ie)


This is defined taking into account the rated operational voltage, operating rate and duty, utilisation category and air temperature around the device.

Conventional rated thermal current (Ith) (1) The current Ith which a closed contactor breaker can sustain for a minimum of 8 hours without its temperature rise exceeding the limits given in the standards. Short time rating
The current which a closed contactor breaker can sustain for a short time, after a period of no load, without dangerous overheating.

Rated operational voltage (Ue)


This is the voltage value which, in conjunction with the rated operational current, determines the use of the contactor breaker or starter, and on which the corresponding tests and the utilisation category are based. For 3-phase circuits, it is expressed as the voltage between phases. Apart from exceptional cases such as rotor short-circuiting, the rated operational voltage Ue is less than or equal to the rated insulation voltage Ui.

Rated control circuit voltage (Uc)


The rated value of the control circuit voltage, on which the operating characteristics are based. For a.c. applications, the values are given for a near sinusoidal wave form (less than 5% total harmonic distortion).

Rated insulation voltage (Ui)


This is the voltage value used to define the insulation characteristics of a device and referred to in dielectric tests determining leakage paths and creepage distances. As the specifications are not identical for all standards, the rated values given for each of them are not necessarily the same.

Rated impulse withstand voltage (Uimp)


This is the highest peak value of an impulse voltage, of prescribed form and polarity, which the device is able to withstand without failure under specified test conditions, and to which isolation clearance values are referred. The rated impulse withstand voltage of a device must be equal to or higher than the values stated for the transient overvoltages appearing in the circuit in which the device is fitted.
Note: these definitions are based on extracts from standard IEC 60947. (1) Conventional free air thermal current, conforming to IEC standards.

References integral 18 : pages 1/134 to 1/141

References integral 32 : pages 1/152 to 1/163

References integral 63 : pages 1/176 to 1/187

Dimensions, schemes : pages 1/190 to 1/199

1/118

Terminology (continued)

Motor starters - open version


integral 18, 32 and 63 contactor breakers and reversing contactor breakers

Terminology (continued)

Rated operational power (expressed in kW) The rated power of the standard motor which can be switched by the contactor breaker, at the stated operational voltage. Rated breaking capacity (Iq) (1) This is the current value which the contactor breaker can break in accordance with the breaking conditions specified in the IEC standard. Rated making capacity (1) This is the current value which the contactor breaker can make in accordance with the making conditions specified in the IEC standard. On-load factor (m)

This is the ratio between the time the current flows (t) and the duration of the cycle (T): t m = -T
T

Cycle duration: duration of current flow + time at zero current.

Pole impedance
The impedance of one pole is the sum of the impedance of all the circuit components between the input terminal and the output terminal. The impedance comprises a resistive component (R) and an inductive component X = L ). The total impedance therefore depends on the frequency and is normally given for 50 Hz. The average value is given for the pole at its rated operational current.

Electrical durability
This is the average number of on-load operating cycles which the main pole contacts can perform without maintenance. The electrical durability depends on the utilisation category, the rated operational current and the rated operational voltage.

Mechanical durability
This is the average number of no-load operating cycles (i.e. with zero current flow through the main poles) which the contactor breaker can perform without mechanical failure.

Coordination
The coordination of protection devices involves combining, in a selective way, a short-circuit protection device (fuses or magnetic circuit-breakers) with a contactor and an overload protection device. Its objective is to break any abnormal current, in plenty of time, without any danger to personnel, whilst providing adequate protection of the equipment against an overload or short-circuit current. Type 1 - IEC 60947-4-1 In a short-circuit condition, the contactor or starter must not present any danger to personnel or installations and may not be able to resume operation without repair or the replacement of parts. Type 2 - IEC 60947-4-1 In a short-circuit condition, the contactor or starter must not present any danger to personnel or installations and must be able to resume operation. The risk of contact welding is permissible if they can be easily separated. Total, ensuring reliability of operation - IEC 60947-6-2 In the event of a short-circuit, no damage or risk of welding is permissible on the equipment constituting the motor starter. Operation can be resumed without any maintenance.
Note: these definitions are based on extracts from standard IEC 60947. (1) For a.c. applications, the breaking and making capacities are expressed by the rms value of the symmetrical component of the short-circuit current. Taking into account the maximum asymmetry which may exist in the circuit, the contacts therefore have to withstand a peak asymmetrical current which may be twice the rms symmetrical component.

References integral 18 : pages 1/134 to 1/141

References integral 32 : pages 1/152 to 1/163

References integral 63 : pages 1/176 to 1/187

Dimensions, schemes : pages 1/190 to 1/199

1/119

Terminology (continued)

Motor starters - open version


integral 18, 32 and 63 contactor breakers and reversing contactor breakers

Definition

1
Reminder of standards IEC 60947

The standard utilisation categories define the current values which the contactor breaker must be able to make or break. These values depend on: b the type of load being switched: squirrel cage or slip ring motor, resistors, b the conditions under which making or breaking takes place: motor stalled, starting or running, reversing, plugging. b IEC 60947-1: general rules, b IEC 60947-2: circuit breakers, b IEC 60947-3: isolating devices, b IEC 60947-4-1: contactors and motor starters, b IEC 60947-5-1: control and signalling units, b IEC 60947-6-2: control and protection devices,

Standards for contactor breakers

IEC 60947-4-1
Standard IEC 60947-4-1: covers contactors and electromechanical motor starters. It concerns: b types of equipment with main contacts designed for connection to circuits whose rated operational voltage does not exceed 1000 V for a.c. applications or 1500 V for d.c. applications, b contactors used in conjunction with overload and/or short-circuit protection devices, b motor starters used in conjunction with separate short-circuit protection devices and/or with separate short-circuit protection devices and built-in overload protection devices, b contactors and combination motor starters which incorporate their own shortcircuit protection device.

IEC 60947-6-2
Standard IEC 60947-6: covers multi-function equipment. It concerns connection, power switching and protection devices (or equipment) with main contacts designed for connection to circuits whose rated operational voltage is less than or equal to 1000 V for a.c. applications, or 1500 V for d.c. applications. Such devices are designed to perform both the power switching function and the protection of remotely controlled circuits function; they can also perform other functions, such as isolation. After short-circuit (Isc) tests, the products must be able to make and break the currents corresponding to the specified utilisation categories, and to the number of operating cycles specified in the standard, without failing. This series of tests is completed by temperature rise tests. Standard IEC 947-6-2 specifies that, in the event of a short-circuit, no damage or risk of contact welding is permissible on the devices constituting the motor starter. The integral contactor breaker, through its design, ensures reliability of operation. After eliminating the fault, operation can be resumed instantly without any maintenance work on the product, other than resetting. Utilisation categories for a.c. applications
Category AC-1

This category applies to all types of a.c. device (load) with a power factor equal to or greater than 0.95 (cos y 0.95). Non inductive or slightly inductive loads.
Application examples: heating, distribution. Category AC-2

This category applies to starting, plugging and inching of slip ring motors. b On closing, the contactor breaker makes the starting current, which is about 2.5 times the rated current of the motor. b On opening, it must break the starting current, at a voltage less than or equal to the mains supply voltage.
Category AC-3

This category applies to squirrel cage motors with breaking while motor running. b On closing the contactor breaker makes the starting current, which is about 5 to 7 times the rated current of the motor. b On opening, it breaks the rated current drawn by the motor; at this point, the voltage at the contactor breaker terminals is about 20% of the mains supply voltage. Breaking is light.
Application examples: all standard squirrel cage motors (lifts, escalators, conveyor belts, bucket elevators, compressors, pumps, mixers, air conditioning units, etc.).

References integral 18 : pages 1/134 to 1/141

References integral 32 : pages 1/152 to 1/163

References integral 63 : pages 1/176 to 1/187

Dimensions, schemes : pages 1/190 to 1/199

1/120

Terminology (continued)

Motor starters - open version


integral 18, 32 and 63 contactor breakers and reversing contactor breakers

Standards for contactor breakers


(continued)

Utilisation categories for a.c. applications (continued)


Category AC-4

This category covers starting, plug braking and inching of squirrel cage motors. On closing, the contactor breaker makes a current peak which may be as high as 5 to 7 times the rated motor current. On opening, it breaks this same current at a voltage which is higher, the lower the motor speed. This voltage can be the same as the mains voltage. Breaking is severe.
Application examples: printing machines, wire drawing machines, hoisting equipment, metallurgy industry. Category AC-41

This category applies to all types of a.c. device (load) with a power factor equal to or greater than 0.95 (cos y 0.95). Non inductive or slightly inductive loads.
Application examples: heating, distribution. Category AC-42

This category applies to starting, plugging and inching of slip ring motors. b On closing, the contactor breaker makes the starting current, which is about 2.5 times the rated current of the motor. b On opening, it must break the starting current, at a voltage less than or equal to the mains supply voltage.
Category AC-43

This category applies to squirrel cage motors with breaking while motor running; inching or occasional reversing of limited duration are permissible if the number of operating cycles does not exceed 5 per minute, or 10 within a 10 minute period. b On closing the contactor breaker makes the starting current, which is about 5 to 7 times the rated current of the motor. b On opening, it breaks the rated current drawn by the motor; at this point, the voltage at the contactor breaker terminals is about 20% of the mains supply voltage. Breaking is light.
Application examples: all standard squirrel cage motors: lifts, escalators, conveyor belts, bucket elevators, compressors, pumps, mixers, air conditioning units, etc.). Category AC-44

This category covers applications with plug braking and inching of squirrel cage or slip ring motors. On closing, the contactor breaker makes a current peak which may be as high as 5 to 7 times the rated motor current. On opening, it breaks this same current at a voltage which is higher, the lower the motor speed. This voltage can be the same as the mains voltage. Breaking is severe.
Application examples: printing machines, wire drawing machines, hoisting equipment, metallurgy industry.

Tripping classes of protection modules The creation of thermal tripping classes allows better adaptation of the thermal protection to suit different motor and application technologies (short or long starting times). Conforming to IEC 60947-4-1 and IEC 60947-6-2.
Class Tripping time at 7.2 Ir (1) 10 A 210 s 10 410 s 20 620 s 30 930 s

Standards for auxiliary contacts

IEC 60947-5
Standard IEC 60947-5-1: covers switching devices and components for control circuits. It concerns electromechanical devices for control circuits. Utilisation categories for a.c. applications
Category AC-14 (2)

This category applies to the switching of electromagnetic loads whose power drawn with the electromagnet closed is less than 72 VA.
Application example: switching the operating coil of contactors and relays. Category AC-15 (2)

This category applies to the switching of electromagnetic loads whose power drawn with the electromagnet closed is greater than 72 VA.
Application example: switching the operating coil of contactors.

Utilisation categories for d.c. applications


Category DC-13 (3)

This category applies to the switching of electromagnetic loads for which the time taken to reach 95 % of the steady state current (T = 0.95) is equal to 6 times the power P drawn by the load (with P y 50 W). Application example: switching the operating coil of contactor breakers.
(1) Ir = protection module setting current. (2) Replaces category AC-11. (3) Replaces category DC-11.

References integral 18 : pages 1/134 to 1/141

References integral 32 : pages 1/152 to 1/163

References integral 63 : pages 1/176 to 1/187

Dimensions, schemes : pages 1/190 to 1/199

1/121

Equipment selection for starters

Motor starters - open version


1

integral 18, 32 and 63 contactor breakers and reversing contactor breakers

When designing an installation, it is essential to take into account precise criteria for determining the conductor c.s.a. and selecting equipment. In particular: b permissible currents for the conductors, b maximum voltage drops, b short-circuit protection, b protection against indirect contact. The latter three criteria must be taken into account when selecting the integral unit. The principle behind the rules described below is, on the whole, common to all European publications. However, the calculations and values concerning protection against indirect contact are based on French standard NF C 15-100, and it is up to the user to check the regulations in force in the country concerned.

Cable protection against overload


To achieve this, the thermal setting value Irth selected must be greater than the current drawn I B and less than or equal to the permissible current Iz in the cable to be protected. IB < Irth y Iz

Short-circuit protection
Breaking capacity rule Check that the breaking capacity (BC) of the integral unit is equal to or greater than the prospective short-circuit current (Isc max) at the point where it is to be installed. BC u Isc max Breaking time rule 2 conditions must be fulfilled: b The short-circuit current at the end of the circuit, Isc min, must be greater than or equal to the minimum current required for magnetic tripping of the device, b The short-circuit current at the start of the circuit, Isc max, must be such that: I2sc max t m y I2oto I2oto = permissible thermal stress limit for the circuit, tm = operating time of the integral unit or of the short-circuit protection device.

These 2 checks need only be made when modules with a low rating are used. Example: for a 6.3/10 A module, a cable c.s.a. u 2.5 mm2 is required to withstand Isc max = 50 kA.

Protection against indirect contact in TN schemes


TN multiple earthed neutral scheme
A

PEN

B'

C'

TNC scheme

b b b b b v v

Neutral is connected to earth. The earths are connected to neutral. Any phase/earth insulation fault causes a short-circuit. As contact voltage is dangerous, breaking must occur at the first fault. The PE conductor and the neutral conductor may be: combined (TNC scheme), separate (TNS scheme).

General : pages 1/116 to 1/121

References integral 18 : pages 1/134 to 1/141

References integral 32 : pages 1/152 to 1/163

References integral 63 : pages 1/176 to 1/187

Dimensions, schemes : pages 1/190 to 1/199

1/122

Equipment selection for starters

Motor starters - open version


1

integral 18, 32 and 63 contactor breakers and reversing contactor breakers

Protection against indirect contact in TN schemes (continued) b Protection against indirect contact (TN schemes), for dead shorts only, requires that the following 2 conditions be fulfilled simultaneously: v The fault current Id must be greater than or equal to the minimum current required for magnetic tripping of the integral unit, i.e. 1.12 Irth max.
Uo Id = c.q. ___ Zb c = coefficient taking into account the upstream part of the fault loop impedance assumed to be equal to 0.8, unless otherwise indicated. q = coefficient dependent on the earth connection scheme and equal to 1 in the TN scheme. Uo = phase-neutral voltage in volts. Zb = fault loop impedance in m/m such that: Zb R (fault loop resistance). L = length of the fault loop equal to twice the length Lc of the circuit. S = Sph, c.s.a of the phase conductors = SPE = c.s.a. of the protective conductors. = resistivity of the copper = 0.0225. = ratio between the magnetic tripping current and the maximum setting current of the instantaneous thermal tripping device.

L Lc R = __ = 2 ___ S S

v The contact voltage (UL) for a dead short is at most equal to the value determined by the safety curve for the operating time tm of the integral unit in its magnetic tripping zone. This condition is generally fulfilled for power supplies of 230/415 V. (In fact, for UL = 50 V, a tm y 500 ms would be required and for U L = 25 V, a tm y 110 ms would be required). The first condition allows us to calculate the maximum length of the circuit to provide protection against indirect contact in the TN scheme. For the TN scheme: c.q.Uo.Sph L y __________ 2.1. Irth 0.8 x Uo x Sph i.e. L max = _______________________ 2 x 0.0225 x 1.2 Irth max

Maximum length of 230/415 V circuits with TN scheme


C.s.a. mm 2 1.5 2.5 Irth max. A 10 16 10 16 25 32 16 25 32 40 25 32 40 50 32 40 50 63 32 40 50 63 32 40 50 63 =3 m 180 112 298 186 118 92 296 190 148 118 284 222 178 142 370 296 236 188 590 472 378 300 922 738 590 468 =6 m 90 56 149 93 59 46 148 95 74 59 142 111 89 71 185 148 118 94 295 236 189 150 461 369 295 234 = 12 m 45 28 75 47 32 23 74 48 37 30 71 56 45 36 93 74 59 47 148 118 95 75 281 185 148 117 = 15 m 36 22 60 37 60

10

16

25

General : pages 1/116 to 1/121

References integral 18 : pages 1/134 to 1/141

References integral 32 : pages 1/152 to 1/163

References integral 63 : pages 1/176 to 1/187

Dimensions, schemes : pages 1/190 to 1/199

1/123

Selection according to utilisation category and required electrical durability

Motor starters - open version


integral 18, 32 and 63 contactor breakers and reversing contactor breakers
1

Selection for a temperature y 40 C

Rated operational voltage integral 18 integral 32 integral 63

V A A A

220/240 18 32 63

400/415 18 32 63

440 18 32 63

480/525 18 32 63

600/690 18 32 63

Rated operational currents (according to the rated operational voltage)

Rated operational powers (for standard motors)


integral 18 integral 32 integral 63 kW kW kW 4 7.5 15 9 15 33 9 15 33 11 18.5 37 15 25 55

Electrical durability
Control and protection of motors at Ue y 415 V

b in utilisation categories AC2, AC3 conforming to IEC 60947-4-1, b in utilisation categories AC2, AC3 conforming to IEC 60947-6-2.
integral 18
Millions of operating cycles 20

integral 32 and 63
Millions of operating cycles 20

10 8 6 5 4 2 1,5 1 0,8 0,6 0,4 0,2 0,1 0,08 0,06 0,04 0,02 0,01 1

2 1

10 8 6 5 4 2 1,5 1 0,8 0,6 0,4 0,2 0,1 0,08 0,06 0,04 0,02 0,01

(32 A) (63 A)

20 2 3 4 5 67 9 1,5 8 10 18

40 60 100 200 45 80 150 300 Current broken in A

1 1,5

2 3 45 79 20 40 60 80 150 200 32 63 100160 300 6 8 10 Current broken in A

1 Not having previously broken a short-circuit current 2 Having broken a short-circuit current 10 times at 30 Ie (most common values of short-circuit current during operation)

Current breaking limit

AC-3 AC-43

AC-2 AC-42

General : pages 1/116 to 1/121

References integral 18 : pages 1/134 to 1/141

References integral 32 : pages 1/152 to 1/163

References integral 63 : pages 1/176 to 1/187

Dimensions, schemes : pages 1/190 to 1/199

1/124

Selection according to utilisation category and required electrical durability

Motor starters - open version


integral 18, 32 and 63 contactor breakers and reversing contactor breakers
1

a.c. supply, utilisation categories AC-1, AC-3, AC-41, AC-43


Rated operational currents (according to ambient temperature)
integral 18 integral 32 integral 63 With cable c.s.a. 4 mm2 6 mm2 16 mm2 A A A y 40 C 18 32 63 y 55 C 16 28 55 y 70 C 14 25 50

a.c. supply, utilisation categories AC-1, AC-41


Maximum operating rates in operating cycles/hour
On-load factor 85 % Operation at Ie max 600 1200 1200 On-load factor 25 % Operation at Ie max 900 1800 1800

integral 18 integral 32 integral 63

Operating cycles/h Operating cycles/h Operating cycles/h

Operation at 0.5 Ie 1200 2400 2400

Electrical durability Ue y 415 V


Millions of operating cycles

20 10 8 6 5 4 2 1,5 1 0,8 0,6 0,4 0,2 0,1 0,08 0,06 0,04 0,02 0,01 (18 A) (32 A) (63 A)

4 5 6 7 8 10 9

20 18

32 40

63 80 100 60 Current broken in A

Note: for use in category AC-44, please consult your Regional Sales Office.

General : pages 1/116 to 1/121

References integral 18 : pages 1/134 to 1/141

References integral 32 : pages 1/152 to 1/163

References integral 63 : pages 1/176 to 1/187

Dimensions, schemes : pages 1/190 to 1/199

1/125

Characteristics

Motor starters - open version


Contactor breakers and reversing contactor breakers integral 18

Type

integral 18
3 In AC-43 A V In AC-43 at 415V a c with converter 18 690 2 million operating cycles 10 million operating cycles 1200 operating cycles/hour 600 operating cycles/hour IEC: 60947-1, 60947-2, 60947-3, 60947-4-1, 60947-6-2 VDE: 0100, 0110, 0113, 0170, 0171, 471, 0660 EN 60 947-1, 60 947-2, 60 947-3, 60 947-4-1, 60 947-6-2 NEN, NBN ASE, ASEFA, ASTA, CSA DEMKO, DNV NEMKO, RINA, SEMKO, SETI, UL TH - 20+ 60 - 40+ 80 - 25+ 50 - 25+ 70 Energised state: 3 gn De-energised state: 3 gn Energised state: 8 gn De-energised state: 8 gn IP 20B Protection against direct finger contact Conforming to IEC 60295-2-1, NF C 20-455 and decree of 22-12-81 (JO 27 NC of 1st and 2/2/1982) Conforming to UL 94 - V0 and NF T 51-072 3000 From fixing plane From main axis (fore-aft tilt) (left-right tilt)

Number of poles Rated operational current (Ie) Rated operational voltage (Ue) Electrical durability Mechanical durability at Uc Maximum operating rate at ambient temperature y 55 C

Environment
Conforming to standards

Product certifications Protective treatment Ambient air temperature around the device

Vibration resistance Permissible acceleration Shock resistance Permissible acceleration Degree of protection

Operation Storage c Operation (1) Storage 5100 Hz Impulse duration: 11 ms Conforming to IEC 60144 and 60529 Conforming to VDE 0106

C C C C

Flame resistance

Maximum operating altitude Operating positions (without derating)

Without derating In relation to normal vertical mounting plane

Control circuit characteristics


Rated control circuit voltage (Uc) Voltage limits at y 55 C Average consumption at 20 C and at Uc a 50 Hz a 60 Hz c with converter Operation Drop-out a Inrush Sealed c (1) Inrush Sealed a 50/60 Hz c with converter "C" O "C" O 21660 21600 24 0.851.1 Uc 0.250.7 Uc VA 75 (50 Hz). 90 (60 Hz) VA 8 (50 Hz). 9 (60 Hz) W 100 W 1.5 W 2.5 (50 Hz). 2.8 (60 Hz) ms 925 ms 725 ms 1520 ms 2025 (1) With converter. (2) The closing time "C" is measured from the moment the coil supply is switched on to initial contact of the main poles. The opening time "O" is measured from the moment the coil supply is switched off to the moment the main poles separate. V V V

Heat dissipation Operating time (2) at 20 C and at Uc

General : pages 1/116 to 1/121

Selection : pages 1/122 to 1/125

References : pages 1/134 to 1/141

Dimensions and schemes : pages 1/190 to 1/199

1/126

Characteristics (continued)

Motor starters - open version


Contactor breakers and reversing contactor breakers integral 18

Type

integral 18 y 40 C A Hz Conforming to IEC 60947-4 kV Conforming to IEC 60947-1 V A Operational current W Power per pole, hot state 18 4060 6 in enclosure 690 0.16 2.3

Pole characteristics
Conventional thermal current (Ith) Frequency limits of the operational current Rated impulse withstand voltage (Uimp) Rated insulation voltage (Ui) Heat dissipation in the power circuits of the contactor breaker and its protection module Rated making capacity I rms I peak Rated breaking capacity Conforming to IEC 60947-2

0.25 2.3

0.4 2.3

0.6 2.3

1 2.3

1.6 2.3

2.5 2.3

4 2.4

6 2.9

10 3.2

16 3.8

18 3.8

Conforming to IEC 60947-4 A Conforming to IEC 60947-2 kA Operational voltage Value of cos Icu (O-t-CO) (1) Ics (O-t CO-t-CO) (1) Icu = Ics O-t-CO-t-rCO (1) V

15 x Ith (above this value, the breaker trips) 105 380/415 0.25 50 50 50 440 0.25 40 50 25 480/525 0.3 10 10 7.5 600/690 0.5 4 5 2

Conforming to IEC 60947-6-2 ensuring reliability of operation Total breaking time Thermal limit Cabling

220/240 0.25 kA rms 50 kA rms 50 kA eff 50

With Isc max. at 415 V, 50 Hz

ms A2s

2.5 100 x 103 Maximum c.s.a. Minimum c.s.a. 2 x 1.5 2x1 2 x 1.5 American Wire Gauge AWG 2 x AWG 16 to 2 x AWG 10

Flexible cable without cable end Flexible cable with cable end Solid cable Tightening torque

mm 2 mm 2 mm 2 N.m

2x6 2 x 4 or 1 x 6 2x6 1.7

Characteristics of thermal-magnetic or magnetic only protection modules


Module type Protection Conforming to standards Number of poles Number of protected poles Rated operational voltage Maximum continuous current Setting range (Irth min./Irth max.) Temperature compensation Protection against phase imbalance Tripping class Instantaneous trip current setting range Tripping tolerance LB1 LB03Ppp Standard motors IEC 60947-6-1, IEC 60947-6-2 3 3 690 0.1618 0.1/0.1612/18 - 20+ 60 With 10 Fixed at 15 Irth max 20 % IEC 60947 690 10 000 1 padlock, 5 shank (1) O: breaking short-circuit current, t: time CO: closing on short-circuit, breaking short-circuit current (manual) rCO: closing on short-circuit, breaking short-circuit current (remote control). V

V A A C

Thermal protection

Magnetic protection conforming to IEC 60947-1/2/4/6-2

Characteristics of versions without control test function, with padlocking facility


Conforming to standards Rated operational voltage Mechanical durability Padlocking Operating cycles

General : pages 1/116 to 1/121

Selection : pages 1/122 to 1/125

References : pages 1/134 to 1/141

Dimensions and schemes : pages 1/190 to 1/199

1/127

Characteristics (continued)

Motor starters - open version


Contactor breakers and reversing contactor breakers integral 18
Add-on current limiter and auxiliary contacts

Add-on current limiter LA9 LB920

Rated insulation voltage (Ui) Rated operational voltage (Uc) Conventional thermal current (Ith) Operational thermal current (Ie) Operating threshold Cabling

Tightening torque

Conforming to IEC 60947-1 V V A A A rms current mm2 Solid cable mm2 Flexible cable without cable end mm2 Flexible cable with cable end Nm

690 (50/60 Hz) 690 (50/60 Hz) 63 32 1000 (non adjustable threshold) 1 x 1.5 to 25 conductor, or 2 x 1.5 to 10 identical conductors 1 x 1.5 to 25 conductor or 2 x 1.5 to 10 conductors 1 x 1.5 to 16 conductor or 2 x 1.5 to 4 conductors 2.2

Instantaneous auxiliary contacts LA1 LB0pp


Conventional thermal current (Ith) Rated insulation voltage (Ui) Switching capacity Rated operational power a category AC-15 (1) Conforming to IEC 60947-5-1 With U u 17 V and I u 10 mA Voltage 1 million operating cycles 1.5 million operating cycles a category AC-15 Voltage 1 million operating cycles 1.5 million operating cycles c category DC-13 A V mVA V VA VA VA V W W W mm2 A V 10 690 600 48 110/127 300 500 160 300 1500 3500 24 48 120 90 70 50 800 700 Maximum c.s.a.: 2 x 2.5 Minimum 6 690 220/240 600 330 6000 110 75 38 400 c.s.a.: 2 x 1 380/415 520 300 7500 220 68 33 260 440 500 280 7000 440 61 28 220

Making capacity Rated c category operational DC-13 (2) power Making capacity Cabling Conventional thermal current (Ith) Rated insulation voltage (Ui) Operational power for 200 000 operating cycles a

Signalling contacts LA1 LB001


Conforming to IEC 60947-5-1 Voltage Resistive load Lamp load (3) Inductive load (4) Motor (5) Voltage Resistive load Lamp load (3) Inductive load (4) Motor (5)

Cabling

V 110/127 220 VA 600 750 VA 90 125 VA 875 500 VA 160 200 V 24 48 110/125 200 W 100 100 50 50 W 50 50 6 7.5 W 75 75 50 50 W 75 75 6 7.5 mm2 Maximum c.s.a.: 2 x 2.5 - Minimum c.s.a.: 2 x 1 (1) Electrical durability on an inductive load such as the coil of an electromagnet: making current (cos 0.7) = 10 times the power broken (cos 0.4). (2) Electrical durability on an inductive load such as the coil of an electromagnet, the time constant increasing with the load. (3) Lamp load: peak current = 10 times the rated current. (4) Inductive load: cos 0.4 for a.c. operation; time constant 7 ms for d.c. operation. (5) Motor: peak current = 6 times the rated current.

General : pages 1/116 to 1/121

Selection : pages 1/122 to 1/125

References : pages 1/134 to 1/141

Dimensions and schemes : pages 1/190 to 1/199

1/128

Characteristics

Motor starters - open version


Contactor breakers and reversing contactor breakers integral 18
Electronic serial timer modules

Type

LA4 DT (On-delay) IEC 60255-5 UL, CSA TH Protection against direct finger contact - 40+ 80 - 25+ 55 - 25+ 70 250

LA4 DR (Off-delay) IEC 60255-5 UL, CSA TH Protection against direct finger contact - 40+ 80 - 25+ 55 - 25+ 70 250

Environment
Conforming to standards Product certifications Protective treatment Degree of protection Ambient air temperature around the device Rated insulation voltage (Ui)

Conforming to VDE 0106 Storage Operation For operation at Uc Conforming to IEC 60947-1 and VDE 0110 (group C)

C C C V

Control circuit characteristics


Built-in protection On input Contactor breaker coil suppression V By varistor By varistor a or c 24250 0.81.1 Uc By mechanical contact only Minimum c.s.a.: 1 x 1 Maximum c.s.a.: 2 x 2.5 By varistor By bidirectional peak limiting diode a 24250 0.81.1 Uc By mechanical contact only (connecting cable < 10 m) Minimum c.s.a.: 1 x 1 Maximum c.s.a.: 2 x 2.5

Rated control circuit voltage (Uc) Voltage limits Control type Cabling Flexible or solid cable, with or without cable end

mm 2

Time delay characteristics


Timing ranges Repeat accuracy Reset time Immunity to microbreaks Minimum control pulse duration Time delay signalling s 040 C During time delay period After time delay period During time delay period After time delay period By LED ms ms ms ms ms 0.12 - 1.530 - 25500 3 % (10 ms minimum) 100 50 10 2 Illuminates during time delay period 0.12 - 1.530 - 25500 3 % (10 ms minimum) 225 20 40 Illuminates during time delay period

Switching characteristics (solid state type)


Maximum power dissipated Leakage current Residual voltage Overvoltage protection Electrical durability W mA V Millions of operating cycles 2 < 5 3.3 3 kV; 0.5 joule 30 3.5 <5 3.3 3 kV; 0.5 joule 30

Operating diagrams
Electronic on-delay timer LA4 DT Electronic off-delay timer LA4 DR

Uc supply (A1 - A2)

1 0

Uc supply (A1 - A2) Operator (A1 - A2)

1 0 1 0

Time delay output1 Contactor breaker0 coil Red LED

t 1 Time delay output Contactor breaker coil 0 t


Red LED

General : pages 1/116 to 1/121

Selection : pages 1/122 to 1/125

References : pages 1/134 to 1/141

Dimensions and schemes : pages 1/190 to 1/199

1/129

Characteristics

Motor starters - open version


Contactor breakers and reversing contactor breakers integral 18
Interface modules and converters

Type Used for control of the integral 18

Interface modules By a programmable controller, with a.c. control of the electromagnet

Protective treatment Ambient air temperature around the device Storage Operation Rated insulation voltage (Ui) Protection against direct finger contact Cabling Min. Max. Operating limits Protection

TH

Converters By a programmable controller, with d.c. control of the electromagnet Control on d.c. supply TH

C C V

- 40+ 80 - 25+ 55 250 conforming to IEC 60158-1 and 60947-1 and VDE 0110 (group C) Conforming to VDE 0106 1x1 2 x 2.5 Of the input and against reverse polarity: by diode

- 40+ 80 - 25+ 50 Conforming to VDE 0106 1x1 2 x 2.5 0.8...1.1 Uc (2) Against reverse polarity (by diode) and against overvoltage

mm 2 mm 2

Control circuit characteristics


Module or converter type Technology Schemes LA4 DFB Relay LA4 DFE LA4 DLB LA4 DLE Relay + override LA4 DWB Solid state LA4 LB080BD Solid state

E1 +

E1 +

E2

E1 +

E2

E2

+ _ (0V)
A1 A2

E1 E3 E2

A1 A2

A1

A2

A1

A2

Indication of input state Input signals (logic side) Voltage Current State 0 guaranteed State 1 guaranteed Supply voltage For U For I For U V mA V mA V V

By built-in LED c 24 (E1-E2) 25 < 2.4 <2 17 < U < 30 a 24250 (A1-A2) c 48 (E1-E2) 15 < 4.8 < 1.3 33 < U < 60 c 24 (E1-E2) 25 < 2.4 <2 17 < U < 30 c 48 (E1-E2) 15 < 4.8 < 1.3 33 < U < 60 c 524 (E1-E2) 8.5 for 5 V 15 for 24 V < 2.4 <2 5 < U < 30

c 24 (E2-E3) 10 <7 <5 U > 14 c 24 (E1-E2) (2)

Operating characteristics
Electrical durability 10 10 3 3 20 2 in millions of operating cycles Immunity to microbreaks ms 4 4 4 4 1 W 0.6 0.6 0.6 0.6 0.4 Inrush:100 Average consumption Sealed:1.5 at 20 C ms 1530 1530 1530 1530 30 Operating time Pull-in at 20 C ms 2035 2035 2035 2035 15 Drop-out and at Uc (1) (1) The operating times depend on the type of electromagnet driving the contactor breaker and its control method. The closing time C is measured from the moment the integral coil supply is switched on to initial contact of the main poles. The opening time "O" is measured from the moment the coil supply is switched off to the moment the main poles separate. (2) Warning: for supply from rectified a.c., the 2 following conditions must be met: the power supply must exceed 150 VA and the maximum ripple must be y 14 %.

General : pages 1/116 to 1/121

Selection : pages 1/122 to 1/125

References : pages 1/134 to 1/141

Dimensions and schemes : pages 1/190 to 1/199

1/130

Characteristics

Motor starters - open version


Contactor breakers and reversing contactor breakers integral 18

Breaking capacity of integral 18 contactor breakers, ensuring reliability of operation, according to the operational voltage and protection module fitted.

Breaking capacity without current limiter


Protection module Reference Irth min A LB1 LB03P01 0.1 LB1 LB03P02 LB1 LB03P03 LB1 LB03P04 LB1 LB03P05 LB1 LB03P06 LB1 LB03P07 LB1 LB03P08 LB1 LB03P10 LB1 LB03P13 LB1 LB03P17 LB1 LB03P21 0.16 0.25 0.4 0.63 1 1.6 2.5 4 6 10 12 Operational voltage 220/240 V 400/415 V 440 V max A 0.16 0.25 0.4 0.63 1 1.6 2.5 4 6 10 16 18 kA u 130 u 130 u 130 u 130 u 130 u 130 u 130 u 130 u 130 50 50 50 kA u 130 u 130 u 130 u 130 u 130 u 130 u 130 u 130 u 130 50 50 50 kA u 130 u 130 u 130 u 130 u 130 u 130 u 130 u 130 50 50 25 25 480/525 V 600/690 V kA u 130 u 130 u 130 u 130 u 130 u 130 u 130 u 130 50 10 7.5 7.5 kA u 130 u 130 u 130 u 130 u 130 u 130 u 50 u 50 5 5 2 2

Breaking capacity with current limiter LA9 LB920


Protection module Reference Irth min A LB1 LB03P01 0.1 LB1 LB03P02 LB1 LB03P03 LB1 LB03P04 LB1 LB03P05 LB1 LB03P06 LB1 LB03P07 LB1 LB03P08 LB1 LB03P10 LB1 LB03P13 LB1 LB03P17 LB1 LB03P21 0.16 0.25 0.4 0.63 1 1.6 2.5 4 6 10 12 Operational voltage 220/240 V 400/415 V 440 V max A 0.16 0.25 0.4 0.63 1 1.6 2.5 4 6 10 16 18 kA u 130 u 130 u 130 u 130 u 130 u 130 u 130 u 130 u 130 65 65 65 kA u 130 u 130 u 130 u 130 u 130 u 130 u 130 u 130 u 130 65 65 65 kA u 130 u 130 u 130 u 130 u 130 u 130 u 130 u 130 65 65 65 65 480/525 V 600/690 V kA u 130 u 130 u 130 u 130 u 130 u 130 u 130 u 130 65 65 65 65 kA u 130 u 130 u 130 u 130 u 130 u 130 50 50 50 42 42 42

General : pages 1/116 to 1/121

Selection : pages 1/122 to 1/125

References : pages 1/134 to 1/141

Dimensions and schemes : pages 1/190 to 1/199

1/131

Selection of protection module according to the tripping characteristics

Motor starters - open version


Contactor breakers and reversing contactor breakers integral 18
1

Motor protection

By thermal-magnetic modules (1) LB1 LB03P


Time
300 min 2,5 0,16 0,4 1 0,25 0,63 1,6 100 0,1 min 6 4 12 18 10 16

10 min

P01 P03 P05 P07 P10 P17

P02 P04 P06 P08 P13 P21

(1) Thermal protection: the average operating times shown in these curves are for an ambient air temperature of 20 C, without prior current flow (cold state). The average operating times after prolonged current flow (hot state) can be calculated by applying the coefficient 0.5.

1 min

10 s

0,15 2,4 0,1 s

3,75 6

9,45 15

24 37,5

60 90

150 240 180 270

0,01 s 0,1 0,2 0,4 0,6 1 2 4 6 10 20 40 60 100 200 400 600 1000

Current in A

Current limitation and thermal limit on short-circuit


3-phase 400/415 V, 50 Hz

Current limitation on short-circuit


Maximum peak current in kA

Maximum thermal limit on short-circuit


Thermal limit in kA2s in the magnetic operating zone

100 80 60
=0 ,3

100 80 60 40

40 20
=0 ,5

8 7 6 5

=0

,2

4 2 1 0,8 0,6 0,4 0,2

=0

,7

10 8 6
co s

8 6

7 5 4 3

20

10 8 6 4

2
2

3 2

1
0,1 0,1 1 0,2 0,4 0,6 1 2 4 6 8 10 100 200 130 Prospective rms short-circuit current in kA 20 50 1 2 4 6 8 10 20 50 100 200

130 Prospective rms short-circuit current in kA

1 2 3 4

0.631 A 11.6 A 1.62.5 A 2.54 A

5 6 7 8

46 A 610 A 1016 A 1218 A

General : pages 1/116 to 1/121

Selection : pages 1/122 to 1/125

References : pages 1/134 to 1/141

Dimensions and schemes : pages 1/190 to 1/199

1/132

Selection of protection module according to the tripping characteristics

Motor starters - open version


Contactor breakers and reversing contactor breakers integral 18
1

Current limitation and thermal limit on short-circuit (continued)


3-phase 480/525 V, 50 Hz

Current limitation on short-circuit


Maximum peak current in kA

Maximum thermal limit on short-circuit


Thermal limit in kA2s in the magnetic operating zone

100 80 60
=0 ,3

=0 ,2 5

100 80 60 40

40 20 10 8 6
=0 ,5

8 7

4 2 1 0,8 0,6 0,4 0,2 0,1 0,1

=0

8 7 6

20

5 4 3
10 8 6 4

co s

,7

3 2

2 1
0,2 0,4 0,6 1 2 4 6 8 10 100 200 130 Prospective rms short-circuit current in kA 20 50

1 1 2 4 6 8 10 20 100 200 130 Prospective rms short-circuit current in kA 50

1 2 3 4

0.631 A 11.6 A 1.62.5 A 2.54 A

5 6 7 8

46 A 610 A 1016 A 1218 A

General : pages 1/116 to 1/121

Selection : pages 1/122 to 1/125

References : pages 1/134 to 1/141

Dimensions and schemes : pages 1/190 to 1/199

1/133

References

Motor starters - open version


Contactor breakers and reversing contactor breakers integral 18 for control and protection of motors
(for customer assembly)

3-pole contactor breakers without protection module (1)

Without control test function, with padlocking facility


Standard power ratings of 3-phase motors in category AC-43 220 V 400 V 480 V 600 V 440 V 240 V 415 V 525 V 690 V kW kW kW kW kW Black knob 4 9 9 9 15 Operational Breaking Basic reference (3) current capacity (Iq) to be completed by adding for the control voltage code (2) Ue y 415 V A 18 kA 50 LD1 LB030 p Weight

kg 0.650

3-pole reversing contactor breakers without protection module (1)


Without control test function, with padlocking facility
Standard power ratings of 3-phase motors in category AC-43 220 V 400 V 480 V 600 V 440 V 240 V 415 V 525 V 690 V kW kW kW kW kW Black knob (VDE 013) 4 9 9 9 15 Operational Breaking Basic reference (3) current capacity (Iq) to be completed by adding for the control voltage code (2) Ue y 415 V A 18 kA 50 LD5 LB130 p Weight

LD1 LB030p

kg 1.600

Thermal-magnetic protection modules (compensated and differential for normal starting motors) (5)
Fixed magnetic protection, set at 15 Irth max
Standard power ratings of 3-phase Thermal Reference Weight motors 50/60 Hz in category AC-43 setting 220 V 400 V 480 V 600 V range 440 V 240 V 415 V 525 V 690 V (Irth min./Irth max.) kW kW kW kW kW A kg g g g g g 0.10.16 LB1 LB03P01 0.250 g 0.06 g g g 0.160.25 LB1 LB03P02 0.250 0.06 0.09 g g g 0.250.4 LB1 LB03P03 0.250 g 0.12 g g 0.37 0.40.63 LB1 LB03P04 0.250 0.18 0.09 0.25 0.37 0.37 0.55 0.631 LB1 LB03P05 0.250 0.12 0.18 0.37 0.55 0.75 1.1 11.6 LB1 LB03P06 0.250 0.25 0.55 0.37 0.75 1.1 1.1 1.5 1.62.5 LB1 LB03P07 0.250 0.55 1.1 1.5 2.2 3 2.54 LB1 LB03P08 0.250 0.75 1.5 1.1 2.2 2.2 3.7 4 46 LB1 LB03P10 0.250 1.5 3 4 5.5 7.5 610 LB1 LB03P13 0.250 2.2 4 3 5.5 7.5 10 11 1016 LB1 LB03P17 0.250 7.5 4 9 9 11 15 1218 LB1 LB03P21 0.250 g : There are no standard power ratings for these motors. (1) For the unit to function, it must be fitted with a protection module, to be ordered separately, see above. (2) Standard control circuit voltages (for other voltages, please consult your Regional Sales Office). Volts 24 36 42 48 110 120 220 230 240 380 415 440 480 500 600 660 400 50 Hz LDp LB B D E F M P/PU7 U Q N R S Y 60 Hz LDp LB BC CC D K FC LC MC MC/PU7 Q N S Q c (4) LDp LB BD (3) UL 508 type E approved version (SPCD) at 347/600 V, as standard. (4) For use on c, the unit is supplied with 1 or 2 converters, including coil suppression device (2 converters for reversing contactor breakers). (5) Protection modules UL and CSA approved.

LD5 LB130p

LB1 LB03P06

General : pages 211151/2 to 1/121

Selection : pages 1/122 to 1/125

Characteristics : pages 1/126 to 1/133

Dimensions and schemes : pages 1/190 to 1/199

1/134

References

Motor starters - open version


Contactor breakers and reversing contactor breakers integral 18 for control and protection of motors
(pre-assembled) Control circuit voltage: 220 V, 50 Hz

3-pole contactor breakers with thermal-magnetic protection module


Standard power ratings of 3-phase motors 50/60 Hz in category AC-43 220 V 400 V 440 V 480 V 240 V 415 V 525 V kW kW kW kW 0.09 0.25 0.37 0.37 0.12 0.18 0.25 0.37 0.37 0.55 0.75 0.55 0.75 600 V 690 V kW 0.55 Thermal setting range (Irth min to Irth max) A 0.631 Breaking capacity (Iq) for Ue y 415 V kA u 130 Reference Weight

LD3 LB130M05

kg 0.900

1.1

11.6

u 130

LD3 LB130M06

0.900

1.1

1.1

1.5

1.62.5

u 130

LD3 LB130M07

0.900

0.55 0.75 LD3 LB130Mpp 1.1

1.1 1.5 2.2

1.5

2.2

2.54

u 130

LD3 LB130M08

0.900

2.2

3.7

46

u 130

LD3 LB130M10

0.900

1.5 2.2 3

3 4 5.5 7.5

5.5

7.5

610

50

LD3 LB130M13

0.900

7.5

10

11

1016

50

LD3 LB1130M17

0.900

General : pages 211151/2 to 1/121

Selection : pages 1/122 to 1/125

Characteristics : pages 1/126 to 1/133

Dimensions and schemes : pages 1/190 to 1/199

1/135

References

Motor starters - open version


Contactor breakers and reversing contactor breakers integral 18
Add-on blocks

AUTO
+ TRIP.

AUTO
+ TRIP.

LD5 LB + LB1-LB

LA1 LB001

LA1 LB021

LA1 LB001

LA1 LB015

LA1 LB0311

LA1 LB0211

AUTO
+ TRIP.

LA1 LB034

LD1 LB + LB1 LB LD3 LB

LA1 LB031

LA1 LB0341

1/136

References

Motor starters - open version


Contactor breakers and reversing contactor breakers integral 18
Add-on blocks

Current limiter
For use on LD1 or LD5 For mounting, see page 1/192 For use on LA9 LB920 LD1 or LD5 Mounted on RH side LD1 Mounted on LH side Function

(IP 20)
Reference LA9 LB920 Weight kg 0.320

Increases the breaking capacity of the integral unit

Instantaneous auxiliary contact blocks (IP 20)


Type and number of blocks per unit Composition Reference Weight kg

1 block of 5 contacts comprising: b 3 signalling contacts contactor state b 2 signalling contacts tripped 1 block of 2 signalling contacts control knob in any position other than "Auto" 1 block of 2 signalling contacts control knob in any position other than "Auto" 1 block of 4 contacts comprising: b 2 signalling contacts control knob in any position other than Auto" b 2 signalling contacts tripped on short-circuit 1 block of 4 contacts comprising: b 2 signalling contacts control knob in any position other than Auto" b 2 signalling contacts tripped on short-circuit LD5 1 block of 5 contacts comprising: Mounted b 3 signalling contacts on LH side contactor state b 2 signalling contacts control knob in any position other than Auto 1 block of 5 contacts comprising: b 3 signalling contacts contactor state b 2 signalling contacts control knob in any position other than Auto

LA1 LB015 2 1 2 1 1 LA1 LB031

0.100

0.100

LA1 LB0311

0.100

LA1 LB034 2 1 1

0.100

LA1 LB0341 1 1 1 1

0.100

LA1 LB021 2 2 1

0.100

LA1 LB0211 2 1 1 1

0.100

Signalling contact block (IP 10)


For use on Type and number of blocks per unit Composition Reference Weight kg

LD1 or 1 block comprising LD5 1 signalling contact Mounted contactor state on RH side or LH side

LA1 LB001

0.035

Test device
Application LA9 LB398 For control circuits 1 Reference LA9 LB398 Weight kg 0.010

General : pages 1/116 to 1/121

Selection : pages 1/122 to 1/125

Characteristics : pages 1/126 to 1/133

Dimensions and schemes : pages 1/190 to 1/199

1/137

References

Motor starters - open version


Contactor breakers and reversing contactor breakers integral 18
Add-on blocks

AUTO
+ TRIP.

AUTO
TRIP. +

AUTO
TRIP. +

1/138

References

Motor starters - open version


Contactor breakers and reversing contactor breakers integral 18
Accessories and spare parts

Interface modules
Mounting Type

(1)
Operational voltage 50/60 Hz V 24250 24250 24250 24250 24250 Reference Weight

Control voltage c V 524 24 48 24 48

On top of the integral unit

Solid state Relay output Relay output (with override)

LA4 DWB LA4 DFB LA4 DFE LA4 DLB LA4 DLE

kg 0.045 0.050 0.050 0.045 0.045

Electronic serial timer modules


Mounting Type Time delay s 0.12 1530 25500 0.12 1530 25500 Operational voltage 50/60 Hz (2) V 24250 24250 24250 24250 24250 24250 Operational voltage 50/60 Hz V 2448 50127 110250 2448 50127 110250 y 250 Reference Weight

On top of the integral unit

On-delay

Off-delay

LA4 DT0U LA4 DT2U LA4 DT4U LA4 DR0U LA4 DR2U LA4 DR4U Reference

kg 0.040 0.040 0.040 0.040 0.050 0.050 Weight

Suppressor modules
Mounting Type

On top of the integral unit

RC circuit (3) (resistor-capacitor) Screw connections to coil of integral unit Varistor (peak limiting) Screw connections to coil of integral unit RC circuit (3) (resistor-capacitor)

LA4 DA2E LA4 DA2G LA4 DA2U LA4 DE2E LA4 DE2G LA4 DE2U LA9 D09982

kg 0.018 0.018 0.018 0.018 0.018 0.018 0.010

Clip-on

Auto-Man-Stop control modules


Mounting Type Operational voltage 50/60 Hz V 24100 100250 Reference Weight

On top of the integral unit

Automatic-Manual-Stop

LA4 DMK LA4 DMU

kg 0.040 0.040

Replacement voltage converters (1)


For c control circuit operation
Mounting For use on integral Operational voltage c (4) V 24 (6) Consumption Inrush Sealed Description Reference (5) Weight

On top of the integral unit

LDp LB pppBD

W 100

W 1,5

Coil Converter

LX LB024 LA1 LB080BD

kg 0.065 0.045

(1) For reversing contactor breakers, order 2 interface modules or 2 voltage converters. (2) For use on 24 V, the integral unit must be fitted with a 21 V coil (see page 1/141). (3) An RC circuit provides effective protection for circuits highly sensitive to high frequency interference. Voltage limited to 3 Uc max. and oscillating frequency limited to 400 Hz max. Slight increase in drop-out time (1.2 to 2 times the normal time). (4) When used on rectified single-phase or 3-phase supply, the peak to peak ripple voltage must be equal to or less than 0.14 of the average voltage. Operating limits 0.8 to 1.1 Uc for an ambient temperature y 40 C. (5) It is essential that the voltage converter be associated with the specific coil indicated. (6) The 24 V converter can be operated by low level input. In this case, the control circuit voltage must be the same as the supply voltage (24 V).

General : pages 1/116 to 1/121

Selection : pages 1/122 to 1/125

Characteristics : pages 1/126 to 1/133

Dimensions and schemes : pages 1/190 to 1/199

1/139

References

Motor starters - open version


Contactor breakers and reversing contactor breakers integral 18
Accessories

Protection accessories

Description Sealing cover Protective end cover

For use on Protection module Protection of unused busbars

Sold in lots of 1 5

Unit reference LA1 LB090 GV1 G10

Weight kg 0.010 0.005

Mounting accessory
Description LA1 LB090 Mounting plate For use on LD1, LD3, LD5 Mounting on 2 x 32 mm 4 rails Reference LA9 LC010 Weight kg 0.150

Cabling accessories
Description Terminal blocks, 63 A, 3-pole for incoming supply to one or more busbar sets GV1 G09 Busbar sets, 63 A, 3-pole For use on Cable entry from above Cable entry from below Supply to 2 or more integral units Pitch mm Reference GV1 G09 LA9 LB960 Weight kg 0.040 0.110

57 72

LA9 LB930 GV2 G272 GV2 G472 LA9 LB940

0.037 0.050 0.085 0.050

Supply to 4 or more integral units Supply to 1 current limiter on LH side 1 current limiter on RH side

72 72

Flush mounting accessories


Description Recessed terminals For Auxiliary contact associated with flush mounted integral 18 integral 18 Sold in lots of 2 Unit reference LA9 LB910 Weight kg 0.001

Blanking plate

10

GA1 C6

0.001

LA9 LB960

Locking accessories
Description Control knob locking kit For Fixing on front face, 3 padlocks, 6 mm shank max. (padlocks to be ordered separately) For LD1, LD3, LD5 Sold in lots of 1 Unit reference LA9 LB390 Weight kg 0.160

Door interlock mechanisms (IP 54)


Type LA9 LB930 Adjustable from 0 to 185 mm with extension (control knob mounted on plate or door) Colour of knob Red Black Reference LA9 LB330 LA9 LB331 Weight kg 0.400 0.400

LA9 LB390

General : pages 1/116 to 1/121

Selection : pages 1/122 to 1/125

Characteristics : pages 1/126 to 1/133

Dimensions and schemes : pages 1/190 to 1/199

1/140

References

Motor starters - open version


Contactor breakers and reversing contactor breakers integral 18
Coils (replacement parts)

a.c. operation
Rated control circuit voltages Uc Uc 50 Hz 60 Hz V V 21 21 24 LX1 LB ppp 42 48 110 127 220 230 230 240 380/400 415 440 500 660 24 36 48 110 115/120 220 230/240 240 440 460/480 575/600 Average resistance at 20 C 10 % 3.27 4.07 5.17 8.96 16.41 21.13 87.04 102.22 109 137 353 379 448 463 463 493 1389 1491 1779 3312 3554 Inductance Voltage of closed code (1) circuit H 0.14 0.18 0.23 0.40 0.72 0.95 4 4.4 5 6.6 16 17.5 20 22 22 24 60 70 80 102 180 Reference Weight

JV BC B CC D E K FC F G LC MC M P PU7 U Q N R S Y

LX1 LB019 LX1 LB021 LX1 LB024 LX1 LB032 LX1 LB042 LX1 LB048 LX1 LB100 LX1 LB105 LX1 LB110 LX1 LB127 LX1 LB200 LX1 LB210 LX1 LB220 LX1 LB230 LX1 LB234 LX1 LB240 LX1 LB380 LX1 LB415 LX1 LB440 LX1 LB500 LX1 LB660

kg 0.065 0.065 0.065 0.065 0.065 0.065 0.065 0.065 0.065 0.065 0.065 0.065 0.065 0.065 0.065 0.065 0.065 0.065 0.065 0.065 0.065

Consumption at 50 Hz: inrush (cos : 0.55) 75 VA; sealed (cos : 0.28) 8 VA. Consumption at 60 Hz: inrush (cos : 0.55) 90 VA; sealed (cos : 0.30) 9 VA.

d.c. operation
The integral 18 can operate on a d.c. supply when fitted with a standard coil and a corresponding voltage converter: see page 1/139. (1) Coil voltage reference code, used to complete the basic reference when ordering an integral unit.

General : pages 1/116 to 1/121

Selection : pages 1/122 to 1/125

Characteristics : pages 1/126 to 1/133

Dimensions and schemes : pages 1/190 to 1/199

1/141

Operation

Motor starters - open version


Contactor breakers integral 18
Auxiliary contact states according to the positions of the control knob

LD1
1/L1 3/L2 5/L3

Auxiliary contact actuators


Auto

1
A1
A2

+0

Auto

+0

Auto

+0

Auto

+0

Auxiliary contacts
LA1 LB015
2/T1 4/T2 6/T3

LA1 LB001 LA1 LB031 LA1 LB0311 LA1 LB034

LA1 LB0341

15

17

17

15

17

05

07

17

15

05 06

13 23 31

95

16

18

18

16

18

08

18

16

14 24 32

96

Contact closed Off

98

42

13 23 31 14 24 32

95 97
96 98

41 42

16

15 17 16 18

15 17 16 18

06

15 17 16 18

05 07 06 08

17 15 18 16

05 07 06 08

On, contactor open


AUTO

13 23 31 14 24 32

95 97
96 98

41 42

15 17 16 18

15 17 16 18

15 17 16 18

05 07 06 08

17 15 18 16

05 07 06 08

On, contactor closed


AUTO

13 23 31 14 24 32

95 97
96 98

41 42

15 17 16 18

15 17 16 18

15 17 16 18

05 07 06 08

17 15 18 16

05 07 06 08

Tripped on overload
TRIP. +

13 23 31 14 24 32

95 97
96 98

41 42

15 17 16 18

15 17 16 18

15 17 16 18

05 07 06 08

17 15 18 16

05 07 06 08

Tripped on short-circuit
TRIP. +

13 23 31 14 24 32

95 97
96 98

41 42

15 17 16 18

15 17 16 18

15 17 16 18

05 07 06 08

17 15 18 16

05 07 06 08

Off after short-circuit


TRIP. +

13 23 31 14 24 32

95 97
96 98

41 42

15 17 16 18

15 17 16 18

15 17 16 18

05 07 06 08

17 15 18 16

05 07 06 08

Manual reset
TRIP. +

13 23 31 14 24 32

95 97
96 98

41 42

15 17 16 18

15 17 16 18

15 17 16 18

05 07 06 08

17 15 18 16

05 07 06 08

RESET

General : pages 1/116 to 1/121

Characteristics : pages 1/126 to 1/133

References : pages 1/134 to 1/141

Dimensions : pages 1/190 and 1/191

1/142

08

Contact open

97

41

15

07

Operation

Motor starters - open version


Reversing contactor breakers integral 18
Auxiliary contact states according to the positions of the control knob

LD5
1/L1 3/L2 5/L3

Auxiliary contact actuators


Auto

+0

Auto

+0

A1

A2

A1

II

A2

Auxiliary contacts
LA1 LB015 LA1 LB001 LA1 LB021 LA1 LB0211 LA1 LB001 On the integral
17 15 41 05 06 07

6/T3

2/T1

4/T2

13 23 31

95

97

41

13 23 31

15

17

14 24 32

96

98

42

14 24 32

16

18

14 24 32

18

16

42

Contact closed Off

13 23 31 14 24 32

95 97
96 98

41 42

13 23 31 14 24 32

15 17 16 18

13 23 31 14 24 32

17 15 18 16

41 42

05 07 06 08

On, contactors open


AUTO

13 23 31 14 24 32

95 97
96 98

41 42

13 23 31 14 24 32

15 17 16 18

13 23 31 14 24 32

17 15 18 16

41 42

05 07 06 08

On, closed
AUTO

13 23 31 14 24 32

95 97
96 98

41 42

13 23 31 14 24 32

15 17 16 18

13 23 31 14 24 32

17 15 18 16

41 42

05 07 06 08

On, closed
AUTO

13 23 31 14 24 32

95 97
96 98

41 42

13 23 31 14 24 32

15 17 16 18

13 23 31 14 24 32

17 15 18 16

41 42

05 07 06 08

Tripped on overload
D clench TRIP. +

13 23 31 14 24 32

95 97
96 98

41 42

13 23 31 14 24 32

15 17 16 18

13 23 31 14 24 32

17 15 18 16

41 42

05 07 06 08

Tripped on short-circuit
TRIP. +

13 23 31 14 24 32

95 97
96 98

41 42

13 23 31 14 24 32

15 17 16 18

13 23 31 14 24 32

17 15 18 16

41 42

05 07 06 08

Off after short-circuit


D clench TRIP. +

13 23 31 14 24 32

95 97
96 98

41 42

13 23 31 14 24 32

15 17 16 18

13 23 31 14 24 32

17 15 18 16

41 42

05 07 06 08

Manual reset
D clench TRIP. + R arm. RESET

13 23 31 14 24 32

95 97
96 98

41 42

13 23 31 14 24 32

15 17 16 18

13 23 31 14 24 32

17 15 18 16

41 42

05 07 06 08

General : pages 1/116 to 1/121

Characteristics : pages 1/126 to 1/133

References : pages 1/134 to 1/141

Dimensions : pages 1/190 and 1/191

1/143

08

Contact open

13 23 31

Characteristics

Motor starters - open version


Contactor breakers and reversing contactor breakers integral 32

Type

integral 32
A V 3 32 690 1.5 million operating cycles 10 million operating cycles 3600 operating cycles/hour 600 operating cycles/hour IEC: 60947-1, 60947-2, 60947-3, 60947-4-1, 60947-6-2 VDE: 0100, 0110, 0113, 0170, 0171, 471, 0660 BS: 5424, 4752, 4941 NEN, NBN ASE, ASEFA, ASTA, BV, CSA DEMKO, DNV, GL NEMKO, NNK, VE, PTB, RINA, SCC, SEMKO, SETI, UL, USSR, LROS TH - 20+ 60 - 40+ 80 - 25+ 50 - 25+ 70 Energised state: 3 gn De-energised state: 3 gn Energised state: 8 gn De-energised state: 8 gn IP 20B Protection against direct finger contact Conforming to IEC 60295-2-1, NF C 20-455 and decree of 22-12-81 (JO 27 NC of 1st and 2/2/1982) Conforming to UL 94 - V0 and NF T 51-072 3000 From fixing plane From main axis (fore-aft tilt) (left-right tilt)

Number of poles Rated operational current (Ie) In AC-43 Rated operational voltage (Ue) Electrical durability In AC-43 at 415V Mechanical durability at Uc Maximum operating rate a at ambient temperature y 55 C c with converter

Environment
Conforming to standards

Product certifications Protective treatment Ambient air temperature around the device

Vibration resistance Permissible acceleration Shock resistance Permissible acceleration Degree of protection

Operation Storage c Operation (1) Storage 5100 Hz Impulse duration: 11 ms Conforming to IEC 60144 and 60529 Conforming to VDE 0106

C C C C

Flame resistance

Maximum operating altitude Operating positions (without derating)

Without derating In relation to normal vertical mounting plane

Control circuit characteristics


Rated control circuit voltage (Uc) Voltage limits at y 55 C Average consumption at 20 C and at Uc a 50 Hz a 60 Hz c with converter Operation Drop-out a Inrush Sealed c (1) Inrush Sealed a 50/60 Hz c with converter "C" O "C" O V V V 21660 21600 24, 48, 110 0.851.1 Uc 0.250.7 Uc 160 (50 Hz), 185 (60 Hz) 12 (50 Hz or 60 Hz) 250 for 50 ms 4 4 (50 Hz), 5 (60 Hz) 925 720 2535 1020

Heat dissipation Operating time (2) at 20 C and at Uc

VA VA W W W ms ms ms ms

(1) With converter. (2) The closing time "C" is measured from the moment the coil supply is switched on to initial contact of the main poles. The opening time "O" is measured from the moment the coil supply is switched off to the moment the main poles separate.

General : pages 1/116 to 1/121

Selection : pages 1/122 to 1/125

References : pages 1/152 to 1/163

Dimensions and schemes : pages 1/190 to 1/199

1/144

Characteristics

Motor starters - open version


Contactor breakers and reversing contactor breakers integral 32

Type

integral 32 y 40 C A Hz 32 4060 8 690 1.6 1.6

Pole characteristics
Conventional thermal current (Ith) Frequency limits of the operational current Rated impulse withstand voltage (Uimp) Rated insulation voltage (Ui) Heat dissipation in the power circuits of the contactor breaker and its protection module Rated making capacity I rms I peak Rated breaking capacity Conforming to IEC 60947-2

Conforming to IEC 60947-4 kV Conforming to IEC 60947-1 V A Operational current W Power per pole, hot state

2.5 1.8

4 1.8

6.3 2

10 2

16 3.4

25 4.8

32 6

Conforming to IEC 60947-4 A Conforming to IEC 60947-2 kA Operational voltage Value of cos Icu (O-t-CO) (1) Ics (O-t CO-t-CO) (1) Icu = Ics O-t-CO-t-rCO (1) V

12 x Ith (above this value, the breaker trips) 105 380/415 0.25 50 50 50 440 0.25 50 (2) 35 (2) 50 480/525 0.3 20 20 15 600/690 0.8 5 (cos 0.7) 5 4

Conforming to IEC 60947-6-2 ensuring reliability of operation Total breaking time Thermal limit Cabling

220/240 0.25 kA rms 50 kA rms 50 kA rms 50

With Isc max. at 415 V, 50 Hz Flexible cable without cable end Flexible cable with cable end Solid cable

ms A2s

4 100 x 103 Maximum c.s.a. 1 x 10 or 2 x 6 1 x 6 or 2 x 4 1 x 10 or 2 x 6 2 Minimum c.s.a. 1x1 1x1 1x1

mm 2 mm 2 mm 2 N.m

Tightening torque

Characteristics of thermal-magnetic or magnetic only protection modules


Module type Protection Conforming to standards Number of poles Number of protected poles Rated operational voltage Max. continuous current Setting range (Irth min./Irth max.) Temperature compensation Protection against phase imbalance Tripping class Instantaneous trip current setting range Tripping tolerance LB1 LC03M LB6 LC03M Standard motors Frequent starting IEC 60947-4 type 2 (Iq = 50 kA) NF C 63-650 NF C 63-650 3 3 3 3 690 690 0.432 0.432 0.25/0.4023/32 - 20+ 60 20+ 60 With Without 10 612 Irth max (Usual setting 910 Irth max) 20 % 612 Irth max 20 % LB1 LCppL Distribution circuits NF C 63-120 3 4 3 3 690 1032 6.3/1023/32 20+ 60 Without 36 Irth max 20 %

4 4

Thermal protection

V A A C

Magnetic protection conforming to IEC 60947-1/2/4/6-2

Characteristics of versions without control test function, with padlocking facility


Conforming to standards Rated operational voltage Mechanical durability Padlocking V Operating cycles IEC 60947 690 10 000 1, 2 or 3 padlocks, shank 8 mm max and 5 mm min.

Characteristics of versions with control test function and padlocking facility


Conforming to standards Rated operational voltage Mechanical durability Padlocking V Operating cycles IEC 60947, NF C 63-130, VDE 0660, VDE 0113 690 10 000 1, 2 or 3 padlocks, shank 8 mm max and 5 mm min. When flush mounting, interlocking of the enclosure or cabinet door is possible.

(1) O: breaking short-circuit current, t: time CO: closing on short-circuit, breaking short-circuit current (manual) rCO: closing on short-circuit, breaking short-circuit current (remote control) (2) Conforming to BS 4752 36 kA cycle P2, 50 kA cycle P1.

General : pages 1/116 to 1/121

Selection : pages 1/122 to 1/125

References : pages 1/152 to 1/163

Dimensions and schemes : pages 1/190 to 1/199

1/145

Characteristics (continued)

Motor starters - open version


Contactor breakers and reversing contactor breakers integral 32
Add-on current limiter and auxiliary contacts

Add-on current limiter LA9 LB920


Rated insulation voltage (Ui) Rated operational voltage (Uc) Conventional thermal current (Ith) Operational thermal current (Ie) Operating threshold Cabling Conforming to IEC 60947-1 V V A A A rms current mm2 Solid cable mm2 Flexible cable without cable end mm2 Flexible cable with cable end Nm 690 (50/60 Hz) 690 (50/60 Hz) 63 32 1000 (non adjustable threshold) 1 x 1.5 to 25 conductor, or 2 x 1.5 to 10 identical conductors 1 x 1.5 to 25 conductor or 2 x 1.5 to 10 conductors 1 x 1.5 to 16 conductor or 2 x 1.5 to 4 conductors 2.2

Tightening torque

Instantaneous auxiliary contacts


Conventional thermal current (Ith) Rated insulation voltage (Ui) Switching capacity Rated operational power a category AC-15 (1) Conforming to IEC 60947-5-1 With U u 17 V and I u 10 mA Voltage 1 million operating cycles 1.5 million operating cycles a category AC-15 Voltage 1 million operating cycles 1.5 million operating cycles c category DC-13 A V mVA V VA VA VA V W W W mm2 60 690 600 48 110/127 220/240 300 500 600 160 300 330 1500 3500 6000 24 48 110 120 90 75 70 50 38 800 700 400 Maximum c.s.a.: 2 x 2.5 . Minimum c.s.a.: 2 x 1 380/415 520 300 7500 220 68 33 260 440 500 280 7000 440 61 28 220

Making capacity Rated c category operational DC-13 (2) power Making capacity Cabling

Signalling contacts
Conventional thermal current (Ith) Rated insulation voltage (Ui) Operational power for 200 000 operating cycles a Conforming to IEC 60947-5-1 Voltage Resistive load Lamp load (3) Inductive load (4) Motor (5) Voltage Resistive load Lamp load (3) Inductive load (4) Motor (5) A V V VA VA VA VA V W W W W mm2 3 250 110/127 600 90 875 160 24 48 110/125 100 100 50 50 50 6 75 75 50 75 75 6 Maximum c.s.a.: 2 x 2.5 - Minimum c.s.a.: 2 x 1 220 750 125 500 200 200 50 7.5 50 7.5

Cabling

Isolating auxiliary contacts


Conventional thermal current (Ith) Rated insulation voltage (Ui) Conforming to IEC 60947 and NF C 63-130 Cabling a.c. supply d.c. supply A V V 6 690 125

mm2 Maximum c.s.a.: 2 x 1.5 or 1 x 2.5 (1) Electrical durability on an inductive load such as the coil of an electromagnet: making current (cos 0.7) = 10 times the power broken (cos 0.4). (2) Electrical durability on an inductive load such as the coil of an electromagnet, the time constant increasing with the load. (3) Lamp load: peak current = 10 times the rated current. (4) Inductive load: cos 0.4 for a.c. operation; time constant 7 ms for d.c. operation. (5) Motor: peak current = 6 times the rated current.

General : pages 1/116 to 1/121

Selection : pages 1/122 to 1/125

References : pages 1/152 to 1/163

Dimensions and schemes : pages 1/190 to 1/199

1/146

Characteristics

Motor starters - open version


Contactor breakers and reversing contactor breakers integral 32
Interface modules and converters

Type Used for control of the integral 32 Ambient air temperature around the device Storage Operation Isolation Cabling Min. Max. Operating limits Protection

Interface modules By a programmable controller, with a.c. control of the electromagnet

Converters By a programmable controller, with d.c. control of the electromagnet Control on d.c. supply

C C kV mm 2 mm 2

- 25+ 70 - 25+ 50 rms voltage between inputs and outputs: 2.5 1x1 2 x 2.5 0.85...10.1 Uc Against reverse polarity (by diode) and against overvoltage LA1 LC 580BD

- 25+ 70 - 25+ 50 Common negative terminal 1x1 2 x 2.5 0.8...1.1 Uc (2) Against reverse polarity (by diode) and against overvoltage LA1 LC 080BD

Module or converter type

580ED

180BD

080ED

080FD

Control circuit characteristics


Schemes LA1 LC580 pD LA1 LC180BD
A1

LA1 LC080BD LA1 LC080ED


A1

LA1 LC080FD

+ E1
E2

+ E1
E2

+
A2

E1 (0V) E3 E2

A1 A2

(0V)

E1

A1 A2

A2

E2

Indication of input state Input signals Voltage (logic side) Current State 0 guaranteed State 1 guaranteed Supply voltage For U For I For U

V mA V mA V V

By LED c 24 (E1-E2) 30 < 2.4 <2 > 20.4 a 24240 (A1-A2)

c 48 (E1-E2) 20 < 4.8 <2 > 40.8 a 24240 (A1-A2)

c 524 (E1-E2) 1524 V 8.55 V < 2.5 <2 >4 a 24240 (A1-A2)

c 24 (1) (E3-E2) 20 <7 <5 > 14 c 24 (2) (E1-E2)

c 48 (1) (E3-E2) 10 <14 < 2.5 > 28 c 48 (2) (E1-E2)

c 110 (E1-E2)

Operating characteristics
Electrical durability 5 1 in millions of operating cycles VA 160 Average Inrush 50 Hz consumption VA 185 60 Hz at 20 C W 250 c 12 Sealed 50/60 Hz VA W 4 c ms 1530 1530 1035 30 Operating time Pull-in at 20 C ms 2235 2035 830 15 Drop-out and at Uc (1) For direct control by external contact: connect E1-E3. (2) Warning: for supply from rectified a.c., the 2 following conditions must be met: the power supply must exceed 250 VA and the maximum ripple must be y 14 %.

General : pages 1/116 to 1/121

Selection : pages 1/122 to 1/125

References : pages 1/152 to 1/163

Dimensions and schemes : pages 1/190 to 1/199

1/147

Characteristics

Motor starters - open version


Contactor breakers and reversing contactor breakers integral 32
Tripping and reset devices, coil suppressor module

Environment

Conforming to standards Protective treatment Ambient air temperature around the device

Storage Operation Permissible for operation at Uc

C C C

IEC 60337-1 TH - 40+ 80 - 25+ 55 - 25+ 70 Conforming to VDE 0106

Protection against direct finger contact

Tripping devices
Type Pull-in voltage Drop-out voltage Average consumption Minimum pulse time Uc Uc Inrush Sealed LA1 LC070p, LA1 LC072p 0.81.1 0.350.7 8 4 LA1 LC071p 0.71.1 8 4 10

VA VA ms

Reset devices
Type Consumption Duration of a reset cycle Minimum impulse duration Mechanical durability VA s s Operating cycles LA1 LC052p 9 9 0.5 u 10 000

Suppressor module LA9 D09982


Type of protection Connection scheme Operational voltage V RC (resistor-capacitor)

y 250

General : pages 1/116 to 1/121

Selection : pages 1/122 to 1/125

References : pages 1/152 to 1/163

Dimensions and schemes : pages 1/190 to 1/199

1/148

Characteristics

Motor starters - open version


Contactor breakers and reversing contactor breakers integral 32

Breaking capacity of integral 32 contactor breakers, ensuring reliability of operation, according to the operational voltage and protection module fitted.

Breaking capacity without current limiter


Protection module Reference Irth min A LBp LC03M03 0.25 LBp LC03M04 LBp LC03M05 LBp LC03M06 LBp LC03M07 LBp LC03M08 LBp LC03M10 LBp LC03M13 LBp LC03M17 LBp LC03M22 LBp LC03M53 0.4 0.63 1 1.6 2.5 4 6.3 10 16 23 Operational voltage 220/240 V 400/415 V 440 V max A 0.4 0.63 1 1.6 2.5 4 6.3 10 16 25 32 kA u 130 u 130 u 130 u 130 u 130 u 130 u 130 u 130 u 130 50 50 kA u 130 u 130 u 130 u 130 u 130 u 130 u 130 u 130 u 130 50 50 kA u 130 u 130 u 130 u 130 u 130 u 130 u 130 u 130 50 50 50 500 V kA u 130 u 130 u 130 u 130 u 130 u 130 u 130 u 130 15 15 50 600/690 V kA u 130 u 130 u 130 u 130 u 130 u 130 15 10 4 4 4

Breaking capacity with current limiter LA9 LB920


Protection module Reference Irth min A LBp LC03M03 0.25 LBp LC03M04 LBp LC03M05 LBp LC03M06 LBp LC03M07 LBp LC03M08 LBp LC03M10 LBp LC03M13 LBp LC03M17 LBp LC03M22 LBp LC03M53 0.4 0.63 1 1.6 2.5 4 6.3 10 16 23 Operational voltage 220/240 V 400/415 V 440 V max A 0.4 0.63 1 1.6 2.5 4 6.3 10 16 25 32 kA u 130 u 130 u 130 u 130 u 130 u 130 u 130 u 130 u 130 65 65 kA u 130 u 130 u 130 u 130 u 130 u 130 u 130 u 130 u 130 65 65 kA u 130 u 130 u 130 u 130 u 130 u 130 u 130 u 130 65 65 65 500 V kA u 130 u 130 u 130 u 130 u 130 u 130 u 130 u 130 65 65 65 600/690 V kA u 130 u 130 u 130 u 130 u 130 u 130 42 42 42 42/20 (1) 42/20 (1)

(1) 42 kA for 600 V - 20 kA for 690 V

General : pages 1/116 to 1/121

Selection : pages 1/122 to 1/125

References : pages 1/152 to 1/163

Dimensions and schemes : pages 1/190 to 1/199

1/149

Selection of protection module according to the tripping characteristics

Motor starters - open version


Contactor breakers and reversing contactor breakers integral 32
1

Motor protection
Standard motors By thermal-magnetic modules (1) LB1 LC03M
Time

Frequent starting motors By magnetic modules LB6 LC03M


Time

300 min 100 min

0,25 0,40 0,63 1 1,6 2,5 4 6,3 10 16 23 25 32 irth

10 min

M03 M04 M05 M06 M07 M08 M10 M13 M17 M22 M53

300 min 100 min

10 min

1 min

1 min

10 s

10 s M06 M07 M08 M13 M10 60 M17


M22

M53

1s
2,4

1s
4,8 7,6 12 19 30 48 76 120 190 3,8 6 9,5 15 24 38 60 95 150 380

9,5 15 19 0,1 s

24 38 30

95 150190

300

48 76 120 190 300380

0,1 s

0,01 s

0,01 s

0,1

0,2

0,4 0,6

10

20

40 60 100

200 400 600 Current in A

0,8 1

10

20

40 60

100

200

400 600 1000 Current in A

Distribution circuit protection


By thermal-magnetic modules (1) LB1 LCpp L
Time

300 min 100 min

6,3 10 16 23 32 irth 25

10 min

L13 L17 L22 L53

1 min

10 s

1s 30 48 75 95 60 0,1 s 95 150190

,01 s

0,8 1

10

20

40 60

100

200

400 600 1000 Current in A

(1) Thermal protection: the average operating times shown in the above curves are for an ambient air temperature of 20 C, without prior current flow (cold state). The average operating times after prolonged current flow (hot state) can be calculated by applying the coefficient 0.5.

General : pages 1/116 to 1/121

Selection : pages 1/122 to 1/125

References : pages 1/152 to 1/163

Dimensions and schemes : pages 1/190 to 1/199

1/150

Selection of protection module according to the tripping characteristics

Motor starters - open version


Contactor breakers and reversing contactor breakers integral 32
1

Current limitation and thermal limit on short-circuit


3-phase 400/415 V, 50 Hz

1
Maximum thermal limit on short-circuit
Thermal limit I2t in kA 2s in the short-circuit protection zone

Current limitation on short-circuit


Maximum peak current in kA

100 80 60
=0 ,3

100 80 60 40

40 20 10 8 6
s

8 (1) 7 6 5 4

=0

,2

8 (1) 7 6 5 4 3 2 1

=0

,5

20

4 2 1 0,8 0,6 0,4

=0

3
10 8 6 4

co

,7

2 0,2 0,1 0,1 1 0,2 0,4 0,6 1 2 4 6 8 10 20 50 100 200 Prospective rms short-circuit current in kA 1 2 4 6 8 10 15 20 50 100 200 Prospective rms short-circuit current in kA

1 11.6 A 2 1.62.5 A 3 2.54 A

4 46.3 A 5 6.310 A 6 1016 A

7 1625 A 8 2332 A

For 1 to 1.6 A ratings, the thermal limit is less than 1x103A2s.

(1) Associated thermal protection rating. The breaking capacity is unlimited on contactor breakers fitted with modules: - up to a rating of 1016 A at 220-380-415 V, - up to a rating of 6.310 A at 440-500 V. 3-phase 480/525 V, 50 Hz

Current limitation on short-circuit


Maximum peak current in kA

Maximum thermal limit on short-circuit


Thermal limit I2t in kA 2s in the short-circuit protection zone

100 80 60 40
=0 ,3

100 80 60 40

8 (1) 7 6 5

20 10 8 6 4 3 2 1 0,8 0,6 0,4

=0 ,5

co s

6 5 4 3 2 1

8 (1) 7

4
20

=0 ,7

3
10 8 6 4

2 0,2 0,1 0,1 1 0,2 0,4 0,6 1 2 4 6 8 10 15 20 50 100 200 Prospective rms short-circuit current in kA 1 2 4 6 8 10 20 100 200 50 Prospective rms short-circuit current in kA

1 11.6 A 2 1.62.5 A 3 2.54 A

4 46.3 A 5 6.310 A 6 1016 A

7 1625 A 8 2332 A

For 1 to 1.6 A ratings, the thermal limit is less than 1x103A2s.

(1) Associated thermal protection rating. The breaking capacity is unlimited on contactor breakers fitted with modules: - up to a rating of 1016 A at 220-380-415 V, - up to a rating of 6.310 A at 440-500 V. General : pages 1/116 to 1/121 Selection : pages 1/122 to 1/125 References : pages 1/152 to 1/163 Dimensions and schemes : pages 1/190 to 1/199

1/151

References

Motor starters - open version


Contactor breakers and reversing contactor breakers integral 32 for control and protection of motors
(for customer assembly)

3-pole contactor breakers without protection module (1)

Without control test function, with padlocking facility


Standard power ratings of 3-phase motors 50/60 Hz in category AC-43 220 V 400 V 440 V 500 V 660 V 240 V 415 V kW kW kW kW kW Black knob (CNOMO, VDE 0113) 7.5 15 15 18.5 25 Operational Breaking Basic reference (3) current capacity (Iq) To be completed by adding for Ue the control circuit voltage code (2) y 415 V A 32 kA 50 LD1 LC030 p Weight

kg 1.430

LD1 LC030 p

With control test function and padlocking facility


Standard power ratings of 3-phase motors 50/60 Hz in category AC-43 220 V 400 V 440 V 500 V 660 V 240 V 415 V kW kW kW kW kW Black knob (CNOMO. VDE 0113) 7.5 15 15 18.5 25 Operational Breaking Basic reference (3) current capacity (Iq) To be completed by adding for Ue the control circuit voltage code (2) y 415 V A 32 kA 50 LD4 LC130 p Weight

kg 1.450

Red knob on yellow background (CNOMO) Emergency Stop 7.5 15 15 18.5 25 32 50 LD4 LC130 p

LD4 LC030 p

1.450

3-pole reversing contactor breakers without protection module (1)


With control test function and padlocking facility
Standard power ratings of 3-phase motors 50/60 Hz in category AC-43 220 V 400 V 440 V 500 V 660 V 240 V 415 V kW kW kW kW kW Black knob (CNOMO. VDE 0113) 7.5 15 15 18.5 25 Operational Breaking Basic reference (3) current capacity (Iq) To be completed by adding for Ue the control circuit voltage code (2) y 415 V A 32 kA 50 LD5 LC130 p (5) Weight

kg 2.800

LD4 LC030 p

Red knob on yellow background (CNOMO) Emergency Stop 7.5 15 15 18.5 25 32 50

LD5 LC030 p (5)

2.800

(1) For the unit to function, it must be fitted with a protection module, to be ordered separately, see page opposite. (2) Standard control circuit voltages (for other voltages, please consult your Regional Sales Office): Volts 24 36 42 48 110 120 220 230 240 380 415 440 480 500 600 400 50 Hz B D E F M M U Q N N S 60 Hz c (4) LD5 LC030 p BC BD CC D ED FC FD FC MC MC/PU7 MC Q Q S

660 Y

(3) Variant: UL 508 approved version (starter) at 600 V, to order, add suffix H51 to the reference. Example: LD1 LC030MH51 (4) For use on c, the unit is supplied with 1 or 2 converters, including coil suppression device (2 converters for reversing contactor breakers). (5) It is essential to provide electrical locking for reversing contactor breakers integral 32.

General : pages 1/116 to 1/121

Selection : pages 1/122 to 1/125

Characteristics : pages 1/144 to 1/151

Dimensions and schemes : pages 1/190 to 1/199

1/152

References

Motor starters - open version


Contactor breakers and reversing contactor breakers integral 32
for control and protection of motors (for customer assembly)

Thermal-magnetic protection modules (compensated and differential for normal starting motors) (1)
Adjustable magnetic protection from 6 to 12 Irth max. (2)
Standard power ratings of 3-phase motors 50/60 Hz in category AC-43 220 V 400 V 480 V 240 V 415 V 440 V 525 V kW kW kW kW 0.06 g g g g 0.09 0.12 0.18 0.25 0.37 0.55 0.75 1.1 1.5 2.2 3 4 5.5 7.5 g g g 1.1 1.5 2.2 4 7.5 11 15 g 0.37 0.55 1.1 1.5 2.2 4 7.5 11 15 g 0.37 0.75 1.1 2.2 3.7 5.5 10 15 18.5 Thermal setting range (Irth min to Irth max) A 0.250.4 0.40.63 0.631 11.6 1.62.5 2.54 46.3 6.310 1016 1625 2332 Magnetic protection Reference Weight

LB1 LC03Mpp

600 V 690 V kW g g 0.55 1.1 1.5 3 4 7.5 11 18.5 25

A 2.44.8 3.87.6 612 9.519 1530 2448 3876 60120 95190 150300 190380

LB1 LC03M03 LB1 LC03M04 LB1 LC03M05 LB1 LC03M06 LB1 LC03M07 LB1 LC03M08 LB1 LC03M10 LB1 LC03M13 LB1 LC03M17 LB1 LC03M22 LB1 LC03M53

kg 0.400 0.400 0.400 0.400 0.400 0.400 0.400 0.400 0.400 0.400 0.400

Magnetic only protection modules (for frequent starting motors)


Standard power ratings of 3-phase motors 50/60 Hz in category AC-43 220 V 400 V 480 V 240 V 415 V 440 V 525 V kW kW kW kW 0.18 g 0.55 0.75 0.25 0.37 1.1 1.1 1.1 0.55 0.75 1.1 1.5 2.2 3 4 5.5 7.5 1.5 2.2 4 7.5 11 15 1.5 2.2 4 7.5 11 15 2.2 3.7 5.5 10 15 18.5 Magnetic protection 600 V 690 V kW 1.1 1.5 3 4 7.5 11 18.5 25 Reference Weight

A 9.519 1530 2448 3876 60120 95190 150300 190380

LB6 LC03M06 LB6 LC03M07 LB6 LC03M08 LB6 LC03M10 LB6 LC03M13 LB6 LC03M17 LB6 LC03M22 LB6 LC03M53

kg 0.400 0.400 0.400 0.400 0.400 0.400 0.400 0.400

LB6 LB03Mpp

(1) Protection modules UL and CSA approved. g There are no standard power ratings for these motors. (2) To order PTB approved versions, add suffix H8 to the reference. Example: LB1 LC03M03H8.

General : pages 1/116 to 1/121

Selection : pages 1/122 to 1/125

Characteristics : pages 1/144 to 1/151

Dimensions and schemes : pages 1/190 to 1/199

1/153

Selection

Motor starters - open version


Contactor breakers integral 32
for control and protection of resistive circuits in category AC-1

Selecting the type of contactor breaker and protection module

Neutral point connection Neutral connection TNC (neutral and PE combined)

Type of circuit 3-pole + PEN

Equipment scheme

Combination contactor breaker + protection module LD1 LC030 p + LB1 LC03Lpp LD4 LC130 p + LB1 LC03Lpp LD4 LC030 p + LB1 LC03Lpp

PEN

TNS 3-pole (neutral and PE separated)

LD1 LC030 p + LB1 LC03Lpp LD4 LC130 p + LB1 LC03Lpp LD4 LC030 p + LB1 LC03Lpp

3-pole + N

LD1 LC040 p + LB1 LC04Lpp LD4 LC140 p + LB1 LC04Lpp LD4 LC040 p + LB1 LC04Lpp
N

LD1 LC040 p + LB1 LC05Lpp LD4 LC140 p + LB1 LC05Lpp LD4 LC040 p + LB1 LC05Lpp

Note: - the PEN conductor must not be isolated, - all live conductors must be isolated. Neutral protection optional.

General : pages 1/116 to 1/121

Selection : pages 1/122 to 1/125

Characteristics : pages 1/144 to 1/151

Dimensions and schemes : pages 1/190 to 1/199

1/154

References

Motor starters - open version


Contactor breakers integral 32
for control and protection of resistive circuits in category AC-1

3 and 4-pole contactor breakers without protection module (1)


Without control test function, with padlocking facility
Rated thermal current I th y 40 C A 32 Maximum operational current AC-1 y 40 C A 32 Maximum Breaking operational capacity (Iq) voltage for Ue y 415 V V kA 690 50 Number of poles Basic reference. To be completed by adding the control circuit voltage code (2) Weight

3 4

LD1 LC030p LD1 LC040p

kg 1.430 1.750

With control test function and padlocking facility


Rated Maximum Maximum Breaking thermal operational operational capacity (Iq) current I th current AC-1 voltage for y 40 C y 40 C Ue y 415 V A A V kA Black knob on blue background (CNOMO, VDE 0113) 32 32 690 50 Number of poles Basic reference. To be completed by adding the control circuit voltage code (2) Weight

LD1 LC030p

kg 3 4 LD4 LC130p LD4 LC140p 1.450 1.780

Red knob on yellow background (CNOMO) Emergency Stop 32 32 690 50 3 4

LD4 LC030p LD4 LC040p

1.450 1.780

Protection modules (for customer assembly)


Thermal-magnetic (compensated)
Thermal Magnetic setting range setting range (Irth min to Irth max) (36 Irth max) A A 6.310 3060 Number of poles 3 4 Number of protected poles 3 4 3 1016 4895 3 4 LD4 LC030p 1625 75150 3 4 3 4 3 3 4 3 2332 95190 3 4 LB1 LC03Lpp 3 4 3 Reference Weight

LB1 LC03L13 LB1 LC04L13 LB1 LC05L13 LB1 LC03L17 LB1 LC04L17 LB1 LC05L17 LB1 LC03L22 LB1 LC04L22 LB1 LC05L22 LB1 LC03L53 LB1 LC04L53 LB1 LC05L53

kg 0.400 0.500 0.500 0.400 0.500 0.500 0.400 0.500 0.500 0.400 0.500 0.500

(1) For the unit to function, it must be fitted with a protection module, to be ordered separately. (2) Standard control circuit voltages (for other voltages, please consult your Regional Sales Office): Volts 24 36 42 48 110 120 220 230 240 380 415 440 400 50 Hz B D E F M M U Q N N 60 Hz BC CC D FC FC MC MC MC Q c (3) BD ED FD (3) For use on d.c., the unit is supplied with a converter, including coil suppression device.

480 Q

500 S

600 S

660 Y

General : pages 1/116 to 1/121

Selection : pages 1/122 to 1/125

Characteristics : pages 1/144 to 1/151

Dimensions and schemes : pages 1/190 to 1/199

1/155

References

Motor starters - open version


Contactor breakers and reversing contactor breakers integral 32
Add-on blocks

AUTO
+ TRIP.

Off
O

RESE

AUTO
+ TRIP.

Off
O

RESE

AUTO
+ TRIP.

Off
O

RESE

LA1 LC030 (LD4) LA1 LC030 (LD4)

1/156

References

Motor starters - open version


Contactor breakers and reversing contactor breakers integral 32
Add-on blocks

Current limiter
For use on LD1 or LD5 For mounting see page 1/192 For use on LA9 LB920 Function

(IP 20)
Reference LA9 LB920 Weight kg 0.320

Increases the breaking capacity of the integral unit

Instantaneous auxiliary contact blocks (IP 20) (1)


Type and number of blocks per unit Composition Reference Weight kg

N/O N/C C/O LD1, LD4 1 block of 6 contacts comprising: or LD5 b 3 signalling contacts Mounted "contactor state on RH side b 1 signalling contact control knob in any position other than Auto" b 1 signalling contact "tripped on short-circuit" b 1 signalling contact tripped LA1 LC010 2 1 1 0.280

1 LA1 LC012 0.220

1 block of 5 contacts comprising: b 3 signalling contacts 2 contactor state 1 b 1 signalling contact "tripped on short-circuit" 1 b 1 signalling contact tripped 1 block of 4 contacts comprising: b 3 signalling contacts 2 contactor state 1 b 1 signalling contact tripped, selectable+ by the user 1 block of 3 signalling contacts contactor state LD4 Mounted on LH side LD5 Mounted on LH side 1 control circuit isolating block (1 or 2 blocks per unit) 1 block of 3 signalling contacts contactor state 1 control circuit isolating block comprising 2 contacts 2

LA1 LC025 1 1

0.170

LA1 LC020

0.100

LA1 LC030

0.035

LA1 LB021

0.100

LA1 LC031

0.100

Complementary block with one instantaneous auxiliary contact


(IP 10) (1)
For use on Type and number of blocks per unit 1 block comprising 1 signalling contact contactor state Mounted on LH or RH side Composition Reference Weight kg

LD1, LD4 or LD5

N/O N/C C/O 1 LA1 LC001

0.035

(1) UL and CSA approved.

General : pages 1/116 to 1/121

Selection : pages 1/122 to 1/125

Characteristics: pages 1/144 to 1/151

Dimensions and schemes : pages 1/190 to 1/199

1/157

References

Motor starters - open version


Contactor breakers and reversing contactor breakers integral 32
Accessories

AUTO
+ TRIP.

Off
O

RESE

1/158

References

Motor starters - open version


Contactor breakers and reversing contactor breakers integral 32
Accessories

Electrical tripping and reset devices


For use on Type and number per unit Time delay 0.2 s Instantaneous Instantaneous 24 V 50/60 Hz 42 V 50 Hz 48 V 50/60 Hz 100/127 V 50/60 Hz 200/240 V 50/60 Hz Basic reference To be completed by adding the control voltage code (1) LA1 LC070p LA1 LC072p LA1 LC071p LA1 LC052B LA1 LC052E Weight kg 0.150 0.150 0.150 0.320 0.320

LD1, LD4 1 undervoltage trip or LD5 fitted with an LA1 LC010 or LA1 LC012 block or 1 shunt trip LD1, LD4 1 remote electrical or LD5 reset device fitted with an LA1 LC010 or LA1 LC012 block

LA1 LC052F

0.320

LA1 LC052M

0.320

(1) Standard control circuit voltages (for other voltages, please consult your Regional Sales Office): Volts 24 48 110 120 220/230 240 380/400 50 Hz B E F M U Q 60 Hz B E F F M M Q

415 N

440 N N

General : pages 1/116 to 1/121

Selection : pages 1/122 to 1/125

Characteristics: pages 1/144 to 1/151

Dimensions and schemes : pages 1/190 to 1/199

1/159

References

Motor starters - open version


Contactor breakers and reversing contactor breakers integral 32
Accessories

AUTO
TRIP. +

Off
O

RESE

AUTO
TRIP. +

Off
O

RESE

AUTO
TRIP. +

Off
O

RESE

1/160

References

Motor starters - open version


Contactor breakers and reversing contactor breakers integral 32
Accessories

Interface modules (1)


Mounting Type Control voltage c V 524 24 48 Operational voltage 50/60 Hz V 24240 24240 24240 Reference Weight kg 0.110 0.110 0.110

On top of the integral unit

Solid state Relay output

LA1 LC180BD LA1 LC580BD LA1 LC580ED

Replacement coils and voltage converters (1)


For c control circuit operation
Mounting For use on integral Operational voltage c (2) V 24 (4) Consumption Inrush Sealed W 250 W 4 Description Reference (3) Weight

On top of the integral unit

LDp LCpppBD

Coil Converter

LX1 LC0249 LA1 LC080BD LX1 LC0489 LA1 LC080ED LX1 LC1109 LA1 LC080FD

kg 0.120 0.150 0.120 0.150 0.120 0.150

LDp LCpppED

48 (4)

250

Coil Converter

LDp LCpppFD

110

250

Coil Converter

Suppressor module
Mounting Type Operational voltage 50/60 Hz V y 250 Reference Weight kg 0.010

Clip-on

RC circuit (Resistor-Capacitor) (5)

LA9 D09982

(1) For reversing contactor breakers, order 2 interface modules or 2 voltage converters. (2) When used on rectified single-phase or 3-phase supply, the peak to peak ripple voltage must be equal to or less than 0.14 of the average voltage. Operating limits 0.8 to 1.1 Uc for an ambient temperature y 40 C. (3) It is essential that the voltage converter be associated with the specific coil indicated. (4) 24 V and 48 V converters can be operated by Low level input. In this case, the control circuit voltage must be the same as the supply voltage (24 or 48 V). (5) An RC circuit provides effective protection for circuits highly sensitive to high frequency interference. Voltage limited to 3 Uc max. and oscillating frequency limited to 400 Hz max. Slight increase in drop-out time (1.2 to 2 times the normal time).

General : pages 1/116 to 1/121

Selection : pages 1/122 to 1/125

Characteristics: pages 1/144 to 1/151

Dimensions and schemes : pages 1/190 to 1/199

1/161

References

Motor starters - open version


Contactor breakers and reversing contactor breakers integral 32
Accessories

Protection accessories

Description Power terminal protection shrouds Sealing covers

For use on Upstream power terminals (L1, L2, L3) Protection module

Sold in lots of 5 1

Unit reference LA9 LC701 LA1 LC090

Weight kg 0.050 0.010

Mounting accessories
Description LA9 LC701 Mounting plates For use on LD1, LD4, LD5 Mounting on 2 x 32 mm 4 rails Reference LA9 LC010 Weight kg 0.150

1 x 75 mm 7 rail or 2 x 32 mm 4 rails Height compensation plate LA1 LC090 integral 32 (raises its front face to the same height as the integral 63)

LA9 LC012

0.450

Panel or LA9 LC011 mounting plate LA9 LD010

0.200

Separate component
Description Kit for lockable knob (LD1) For use on For converting a black, non-padlockable control knob to a padlockable knob Reference LA9 LC393 Weight kg 0.100

Door interlock mechanisms (IP 54)


Type Adjustable from 0 to 185 mm (control knob mounted on plate or door) For use on LD1 Colour of knob Red Black LD4, LD5 Red Black Unit reference LA9 LC330 LA9 LC331 LA9 LC530 LA9 LC531 Weight kg 0.400 0.400 0.400 0.400

General : pages 1/116 to 1/121

Selection : pages 1/122 to 1/125

Characteristics : pages 1/144 to 1/151

Dimensions and schemes : pages 1/190 to 1/199

1/162

References

Motor starters - open version


Contactor breakers and reversing contactor breakers integral 32
Coils (replacement parts)

a.c. operation
Rated control circuit voltages Uc 50 Hz Uc 60 Hz V V 24 24 42 48 LX1 LCppp 110 127 220/230 230 240 380/400 415/440 500 660 36 48 110/120 220/240 240 440/480 550/600 Average Inductance Voltage resistance at of closed code (1) 20 C 10 % circuit 1.125 1.78 2.92 5.56 7.10 29.51 37.15 54.28 117.4 168.2 168.72 203 515.1 581.8 741.2 1603 H 0.107 0.142 0.24 0.45 0.59 2.43 3.12 4.19 9.7 13 13 15.4 39 46 59 117 BC B CC D E FC F G MC M PU7 U Q N S Y Reference Weight

LX1 LC020 LX1 LC024 LX1 LC030 LX1 LC042 LX1 LC048 LX1 LC100 LX1 LC110 LX1 LC127 LX1 LC190 LX1 LC220 LX1 LC234 LX1 LC240 LX1 LC380 LX1 LC415 LX1 LC500 LX1 LC660

kg 0.120 0.120 0.120 0.120 0.120 0.120 0.120 0.120 0.120 0.120 0.120 0.120 0.120 0.120 0.120 0.120

Consumption at 50 Hz: inrush (cos : 0.55) 150 to 200 VA; sealed (cos : 0.28) 10 to 16 VA. Consumption at 60 Hz: inrush (cos : 0.55) 170 to 230 VA; sealed (cos : 0.30) 12 to 18 VA.

d.c. operation
The integral 32 can operate on a d.c. supply when fitted with a special coil and corresponding voltage converter: see page 1/161. (1) Coil voltage reference code. Used to complete the basic reference when ordering an integral unit.

General : pages 1/116 to 1/121

Selection : pages 1/122 to 1/125

Characteristics : pages 1/144 to 1/151

Dimensions and schemes : pages 1/190 to 1/199

1/163

Operation

Motor starters - open version


Contactor breakers integral 32
Auxiliary contact states according to the positions of the control knob

1/L1

3/L2

5/L3

1/L1

3/L2

A1

A2

A1

A2

5/L3

LD1

LD4

Auxiliary contact actuators


Auto

+0
U U U

Auxiliary contacts
LA1 LC010
2/T1 4/T2 6/T3 2/T1 4/T2 6/T3

LA1 LC012

LA1 LC025

LA1 LC001
98 41

LA1 LC020
13 23 31 14 24 32
13 23 31 14 24 32

LA1 LC030
(53) 63 (54) 64
53 54 53 54 53 54 53 54 53 54 53 54 53 54 53 54 53 54

08

13 23 31

16 18

06 08

96 98

13 23 31

98

13 23 31

Contact open Contact closed

96

ou

05

14 24 32

15

05

95

14 24 32

95

14 24 32

LD1

LD4

Off + control test function


13 23 31 14 24 32

16 18 15

06 08 05

96 98

13 23 31 14 24 32

08 05

98 95

95

13 23 31 14 24 32

96

98 95

95

95

95

Off
13 23 31 14 24 32

16 18 15

06 08 05

96 98

13 23 31 14 24 32

08 05

98 95

13 23 31 14 24 32

96

98 95

42
41 42

41 42

13 23 31 14 24 32

95

95

On, contactor open


AUTO AUTO

13 23 31 14 24 32

16 18 15

06 08 05

96 98

13 23 31 14 24 32

08 05

98 95

13 23 31 14 24 32

96

98 95

41 42

13 23 31 14 24 32

95

95

On, contactor closed


AUTO AUTO

13 23 31 14 24 32

16 18 15

06 08 05

96 98

13 23 31 14 24 32

08 05

98 95

13 23 31 14 24 32

96

98 95

41 42

13 23 31 14 24 32

95

95

Off after overload


TRIP. + TRIP. +

13 23 31 14 24 32

16 18 15

06 08 05

96 98

13 23 31 14 24 32

08 05

98 95

13 23 31 14 24 32

96

98 95

41 42

13 23 31 14 24 32

95

95

Tripped on overload
TRIP. + TRIP. +

13 23 31 14 24 32

16 18 15

06 08 05

96 98

13 23 31 14 24 32

08 05

98 95

13 23 31 14 24 32

96

98 95

41 42

13 23 31 14 24 32

95

95

Tripped on short-circuit
TRIP. + TRIP. +

13 23 31 14 24 32

16 18 15

06 08 05

96 98

13 23 31 14 24 32

08 05

98 95

13 23 31 14 24 32

96

98 95

41 42

13 23 31 14 24 32

95

95

Off after short-circuit


TRIP. + TRIP. +

13 23 31 14 24 32

16 18 15

06 08 05

96 98

13 23 31 14 24 32

08 05

98 95

13 23 31 14 24 32

96

98 95

41 42

13 23 31 14 24 32

95

95

Manual reset
TRIP. + TRIP. +

13 23 31 14 24 32

16 18 15

06 08 05

96 98

13 23 31 14 24 32

08 05

98 95

13 23 31 14 24 32

96

98 95

41 42

13 23 31 14 24 32

95

95

RESET

RESET

General : pages 1/116 to 1/121

Characteristics : pages 1/144 to 1/151

References : pages 1/152 to 1/163

Dimensions : pages 1/190 and 1/191

1/164

Operation

Motor starters - open version


Reversing contactor breakers integral 32
Auxiliary contact states according to the positions of the control knob

1/L1

3/L2

5/L3

LD5

Auxiliary contact actuators


Auto

+0
U U U

1
ou

A2 A1

A2

A1

Auxiliary contacts
LA1 LC010 LA1 LC012 LA1 LC025 LA1 LC020
98 13 23 31

LC001 LC021
41 13 23 31

LA1

LA1

LA1 LC031
53 54 63 64

2/T1

4/T2

6/T3

13 23 31

96 98

13 23 31

06 08

13 23 31

16 18

08

98

96

14 24 32

95

14 24 32

95

05

14 24 32

05

95

14 24 32

42

15

Contact closed Off + control test function


13 23 31 14 24 32

95

16 18 15

06 08 05

96 98

13 23 31 14 24 32

08 05

98 95

13 23 31 14 24 32

96

98 95

13 23 31 14 24 32

41 42

14 24 32
13 23 31 14 24 32 13 23 31 14 24 32 13 23 31 14 24 32 13 23 31 14 24 32 13 23 31 14 24 32 13 23 31 14 24 32 13 23 31 14 24 32 13 23 31 14 24 32 13 23 31 14 24 32 13 23 31 14 24 32

Contact open

ou

53 63 54 64

95

95

Off
13 23 31 14 24 32

16 18 15

06 08 05

96 98

13 23 31 14 24 32

08 05

98 95

13 23 31 14 24 32

96

98 95

13 23 31 14 24 32

41 42

53 63 54 64

95

95

On, reversing contactor open


AUTO

13 23 31 14 24 32

16 18 15

06 08 05

96 98

13 23 31 14 24 32

08 05

98 95

13 23 31 14 24 32

96

98 95

13 23 31 14 24 32

41 42

53 63 54 64

95

95

On, closed
AUTO

13 23 31 14 24 32

16 18 15

06 08 05

96 98

13 23 31 14 24 32

08 05

98 95

13 23 31 14 24 32

96

98 95

13 23 31 14 24 32

41 42

53 63 54 64

95

95

On, closed
AUTO

13 23 31 14 24 32

16 18 15

06 08 05

96 98

13 23 31 14 24 32

08 05

98 95

13 23 31 14 24 32

96

98 95

13 23 31 14 24 32

41 42

53 63 54 64

95

95

Tripped on overload
TRIP. +

13 23 31 14 24 32

16 18 15

06 08 05

96 98

13 23 31 14 24 32

08 05

98 95

13 23 31 14 24 32

96

98 95

13 23 31 14 24 32

41 42

53 63 54 64

95

95

Off after overload


TRIP. +

13 23 31 14 24 32

16 18 15

06 08 05

96 98

13 23 31 14 24 32

08 05

98 95

13 23 31 14 24 32

96

98 95

13 23 31 14 24 32

41 42

53 63 54 64

95

95

Tripped on short-circuit
TRIP. +

13 23 31 14 24 32

16 18 15

06 08 05

96 98

13 23 31 14 24 32

08 05

98 95

13 23 31 14 24 32

96

98 95

13 23 31 14 24 32

41 42

53 63 54 64

95

95

Off after short-circuit


TRIP. +

13 23 31 14 24 32

16 18 15

06 08 05

96 98

13 23 31 14 24 32

08 05

98 95

13 23 31 14 24 32

96

98 95

13 23 31 14 24 32

41 42

53 63 54 64

95

95

Manual reset
TRIP. +

13 23 31 14 24 32

16 18 15

06 08 05

96 98

13 23 31 14 24 32

08 05

98 95

13 23 31 14 24 32

96

98 95

13 23 31 14 24 32

41 42

53 63 54 64

95

RESET

95

General : pages 1/116 to 1/121

Characteristics : pages 1/144 to 1/151

References : pages 1/152 to 1/163

Dimensions : pages 1/190 and 1/191

1/165

Characteristics

Motor starters - open version


Contactor breakers and reversing contactor breakers integral 63

Type

integral 63
A V 3 63 690 1.2 million operating cycles 5 million operating cycles 3600 operating cycles/hour 600 operating cycles/hour

Number of poles Rated operational current (Ie) In AC-3 Rated operational voltage (Ue) Electrical durability In AC-3 at 400 V Mechanical durability at Uc Maximum operating rate a at ambient temperature y 55 C c with converter

Environment
Conforming to standards IEC: 158-1, 204-1, 204-2, 364, 947-1/2 and 4 UTE: NF C 63-110, C 63-120, C 63-130, C 63-650, C 79-100, C 20-040 VDE: 0100, 0110, 0113, 0170, 0171, 471, 0660 BS: 5424, 4752, 4941 NEN, NBN ASE, ASEFA, ASTA, BV, CSA, DEMKO, DNV, GL NEMKO, NKK, VE, RINA, SCC, SETI, UL, USSR, LROS TH - 20+ 60 - 40+ 80 - 25+ 50 - 25+ 70 Energised state: 3 gn De-energised state: 3 gn Energised state: 8 gn De-energised state: 8 gn IP 20B Protection against direct finger contact Conforming to IEC 60295-2-1, NF C 20-455 and decree of 22-12-81 (JO 27 NC of 1st and 2/2/1982) Conforming to UL 94 - V0 and NF T 51-072 3000 From main axis (left-right tilt)

Product certifications Protective treatment Ambient air temperature around the device

Vibration resistance Permissible acceleration Shock resistance Permissible acceleration Degree of protection Flame resistance

Operation Storage c Operation (1) Storage 5100 Hz Impulse duration: 11 ms Conforming to IEC 60144 & 60529 Conforming to VDE 0106

C C C C

Maximum operating altitude Operating positions (without derating)

Without derating In relation to normal vertical mounting plane

Control circuit characteristics


Rated control circuit voltage (Uc) Voltage limits at y 55 C Average consumption at 20 C and at Uc a 50 Hz a 60 Hz c with converter Operation Drop-out a Inrush Sealed c (1) Inrush Sealed a 50/60 Hz c with converter "C" O "C" O V V V 24660 24600 24, 48, 110 0.851.1 Uc 0.250.7 Uc 375 (50 Hz), 450 (60 Hz) 25 (50 Hz or 60 Hz) 300 for 50 ms 8 8 (50 Hz), 11 (60 Hz) 1235 720 2540 1525

Heat dissipation Operating time (2) at 20 C and at Uc

VA VA W W W ms ms ms ms

(1) With converter. (2) The closing time "C" is measured from the moment the coil supply is switched on to initial contact of the main poles. The opening time "O" is measured from the moment the coil supply is switched off to the moment the main poles separate.

General : pages 1/116 to 1/121

Selection : pages 1/122 to 1/125

References : pages 1/176 to 1/187

Dimensions and schemes : pages 1/190 to 1/199

1/166

Characteristics

Motor starters - open version


Contactor breakers and reversing contactor breakers integral 63

Type

integral 63 y 40 C A Hz 63 4060 8 690 25 4.4

Pole characteristics
Conventional thermal current (Ith) Frequency limits of the operational current Rated impulse withstand voltage (Uimp) Rated insulation voltage (Ui) Heat dissipation in the power circuits of the contactor breaker and its protection module Rated making capacity I rms I peak Rated breaking capacity conforming to IEC 60947-2

Conforming to IEC 60947-4 kV Conforming to IEC 60947-1 V A Operational current W Power per pole, hot state

32 5

40 5.8

50 7

63 9

Conforming to IEC 60947-4 A Conforming to IEC 60947-2 kA Operational voltage Value of cos Cycle P1 (O-t-CO) Icu (1) Cycle P2 (O-t CO-t-CO) Ics (1) Icu = Ics V

12 or 15 x Ith (above this value. the breaker trips) 105 380/415 0.25 50 50 50 440 0.25 50 50 50 480/525 0.25 35 35 30 600/690 0.5 10 10 10

conforming to IEC 60947-6-2 ensuring reliability of operation Total breaking time Electrical durability in AC-3 at Ie max and at 415 V after 1 cycle O-CO-r-CO at Isc Thermal limit Cabling

220/240 0.25 kA rms 50 kA rms 50 kA rms 50

Prospective rms short-circuit current at terminals of a new device Millions of operating cycles With Isc max. at 415 V, 50 Hz Flexible cable without cable end Flexible cable with cable end Solid cable

ms kA

4 3

10

25

35

50

A2s

1 300 x 103 Maximum c.s.a. 1 x 50 or 2 x 35 2 x 25 1 x 50 6 LB1 LD03P Standard motors NF C 63-650 3 3 690 1363 10/1345/63 - 20+ 60 With

0.9

0.6

0.5

0.2

mm 2 mm 2 mm 2 N.m

Minimum c.s.a. 1x6 1x6 1x6

Tightening torque Module type Protection Conforming to standards Number of poles Number of protected poles Rated operational voltage Max. continuous current Setting range (Irth min./Irth max.) Temperature compensation Protection against phase imbalance Tripping class Instantaneous trip current setting range Tripping tolerance Conforming to standards Rated operational voltage Mechanical durability Padlocking Conforming to standards Rated operational voltage Mechanical durability Padlocking

Characteristics of thermal-magnetic or magnetic only protection modules


LB1 LD03M Standard motors NF C 63-650 3 3 690 1363 10/1345/63 20+ 60 With LB6 LD03M Frequent starting NF C 63-650 3 3 690 1363 20+ 60 Without 612 Irth max LB1 LD03L Distribution circuits NF C 63-120 3 3 690 1363 10/1345/63 20+ 60 Without 36 Irth max

Thermal protection

V A A C

Magnetic protection conforming to IEC 60947-1/2/4/6-2

20 20 Fixed at 15 Irth max 612 Irth max (usual setting 910 Irth maxi) 20 % 20 % IEC 60947 690 10 000 By 1, 2 or 3 padlocks, 8 mm shank

20 %

20 %

Characteristics of versions without control test function, with padlocking facility


V Operating cycles

Characteristics of versions with control test function and padlocking facility


Operating cycles IEC 60947, NF C 63-130, VDE 0660, VDE 0113 690 10 000 1, 2 or 3 padlocks, shank 8 mm max and 5 mm min. When flush mounting, interlocking of the enclosure or cabinet door is possible. (1) O: breaking short-circuit current (open), t: time CO: closing on short-circuit, breaking short-circuit current (closed-open) V

General : pages 1/116 to 1/121

Selection : pages 1/122 to 1/125

References : pages 1/176 to 1/187

Dimensions and schemes : pages 1/190 to 1/199

1/167

Characteristics (continued)

Motor starters - open version


Contactor breakers and reversing contactor breakers integral 63
Add-on current limiter and auxiliary contacts

Instantaneous auxiliary contacts

Conventional thermal current (Ith) Rated insulation voltage (Ui) Switching capacity Rated a category operational AC-15 (1) power Making capacity Rated c category operational DC-13 (2) power Making capacity Cabling

Conforming to IEC 60947-5-1 With U u 17 V and I u 10 mA Voltage 1 million operating cycles 1.5 million operating cycles a category AC-15 Voltage 1 million operating cycles 1.5 million operating cycles c category DC-13

A V mVA V VA VA VA V W W W mm2

6 690 600 48 110/127 300 500 160 300 1500 3500 24 48 120 90 70 50 800 700 Maximum c.s.a.: 2 x 2.5 Minimum c.s.a.: 2 x 1

220/240 600 330 6000 110 75 38 400

380/415 520 300 7500 220 68 33 260

440 500 280 7000 440 61 28 220

Signalling contacts
Conventional thermal current (Ith) Rated insulation voltage (Ui) Operational power for 200 000 operating cycles a Conforming to IEC 60947-5-1 Voltage Resistive load Lamp load (3) Inductive load (4) Motor (5) Voltage Resistive load Lamp load (3) Inductive load (4) Motor (5) A V V VA VA VA VA V W W W W mm2 3 250 24 48 100 100 50 50 75 75 75 75 Maximum c.s.a.: 2 x 2.5 Minimum c.s.a.: 2 x 1 110/127 600 90 875 160 110/125 50 6 50 6 220 750 125 500 200 200 50 7.5 50 7.5

Cabling

Isolating auxiliary contacts


Conventional thermal current (Ith) Rated insulation voltage (Ui) Conforming to IEC 60947 and NF C 63-130 Cabling a.c. supply d.c. supply A V V mm2 6 690 125 Maximum c.s.a.: 2 x 1.5 or 1 x 2.5

(1) Electrical durability on an inductive load such as the coil of an electromagnet: making current (cos 0.7) = 10 times the power broken (cos 0.4). (2) Electrical durability on an inductive load such as the coil of an electromagnet, the time constant increasing with the load. (3) Lamp load: peak current = 10 times the rated current. (4) Inductive load: cos 0.4 for a.c. operation; time constant 7 ms for d.c. operation. (5) Motor: peak current = 6 times the rated current.

General : pages 1/116 to 1/121

Selection : pages 1/122 to 1/125

References : pages 1/176 to 1/187

Dimensions and schemes : pages 1/190 to 1/199

1/168

Characteristics

Motor starters - open version


Contactor breakers and reversing contactor breakers integral 63
Interface modules and converters

Type Used for control of the integral 32 Ambient air temperature around the device Storage Operation Isolation Cabling Min. Max. Operating limits Protection

Interface modules By a programmable controller, with a.c. control of the electromagnet

Converters By a programmable controller, with d.c. control of the electromagnet Control on d.c. supply

C C kV mm 2 mm 2

- 25+ 70 - 25+ 50 rms voltage between inputs and outputs: 2.5 1x1 2 x 2.5 0.85...10.1 Uc Against reverse polarity (by diode) and against overvoltage LA1 LC 580BD

- 25+ 70 - 25+ 50 Common negative terminal 1x1 2 x 2.5 0.8...1.1 Uc (2) Against reverse polarity (by diode) and against overvoltage LA1 LC 080BD

Module or converter type

580ED

180BD

080ED

080FD

Control circuit characteristics


Schemes LA1 LCp580pD LA1 L p180BD
A1

LA1 Lp080BD LA1 Lp080ED


A1

LA1 L p080FD

+ E1
E2

+ E1
E2

+
A2

E1 (0V) E3 E2

A1 A2

(0V)

E1

A1 A2

A2

E2

Indication of input state Input signals Voltage (logic side) Current State 0 guaranteed State 1 guaranteed Supply voltage For U For I For U

V mA V mA V V

By LED c 24 c 48 (E1-E2) (E1-E2) 30 20 < 2.4 <2 > 20.4 < 4.8 <2 > 40.8

c 524 (E1-E2) 1524 V 8.55 V < 2.5 <2 >4

c 24 (E1-E2) 50 < 2.4 <2 > 20.4

c 48 (E1-E2) 25 < 4.8 <2 >4

c 524 (E1-E2) 1524 V 8.55 V < 2.5 <2 >4

c 24 (1) c 48 (1) (E3-E2) (E3-E2) 20 10 <7 <5 > 14 < 14 < 2.5 > 28 c 48 (2) (E1-E2) c 110 (2) (E1-E2)

c 24 (1) c 48 (1) (E3-E2) (E3-E2) 20 10 <7 <5 > 14 c 24 (2) (E1-E2) <14 < 2.5 > 28 c 48 (2) (E1-E2) c 110 (2) (E1-E2)

a a a a a a c 24240 24240 24240 24240 24240 24240 24 (2) (A1-A2) (A1-A2) (A1-A2) (A1-A2) (A1-A2) (A1-A2) (E1-E2)

Operating characteristics
Electrical durability in millions of operating cycles Average Inrush 50 Hz consumption 60 Hz c Sealed 50/60 Hz c Operating time Pull-in at 20 C Drop-out and at Uc 5 VA VA W VA W ms ms 160 185 12 1530 2235 160 185 12 1530 2235 160 185 12 1035 830 375 450 25 2040 2545 375 450 25 2040 2545 375 450 25 1045 830 1 250 4 30 15 250 4 30 15 250 4 30 15 300 8 35 20 300 8 35 20 300 8 35 20

(1) For direct control by external contact: connect E1-E3. (2) Warning: for supply from rectified a.c., the 2 following conditions must be met: the power supply must exceed 300 VA and the maximum ripple must be y 14 %.

General : pages 1/116 to 1/121

Selection : pages 1/122 to 1/125

References : pages 1/176 to 1/187

Dimensions and schemes : pages 1/190 to 1/199

1/169

Characteristics

Motor starters - open version


Contactor breakers and reversing contactor breakers integral 63
Tripping and reset devices, coil suppressor module

Environment

Conforming to standards Protective treatment Ambient air temperature around the device

Storage Operation Permissible for operation at Uc

C C C

IEC 60337-1 TH - 40+ 80 - 25+ 55 - 25+ 70 Conforming to VDE 0106

Protection against direct finger contact

Tripping devices
Type Pull-in voltage Drop-out voltage Average consumption Minimum pulse time Uc Uc Inrush Sealed LA1 LC070p, LC072p 0.81.1 0.350.7 8 4 LA1 LC071p 0.71.1 8 4 10

VA VA ms

Reset devices
Type Consumption Duration of a reset cycle Minimum pulse duration VA s s LA1 LC052p 9 9 0.5

Suppressor module LA9 D09982


Type of protection Connection scheme Operational voltage V RC (resistor-capacitor)

y 250

General : pages 1/116 to 1/121

Selection : pages 1/122 to 1/125

References : pages 1/176 to 1/187

Dimensions and schemes : pages 1/190 to 1/199

1/170

Characteristics

Motor starters - open version


Contactor breakers and reversing contactor breakers integral 63

Breaking capacity of integral 63 contactor breakers, according to the operational voltage and protection module fitted.

Breaking capacity
Protection module Reference Irth min A LBp LD03p16 10 LBp LD03p21 LBp LD03p22 LBp LD03p53 LBp LD03p55 LBp LD03p57 LBp LD03p61 13 18 23 28 35 45 Operational voltage 220/240 V 400/415 V 440 V max A 13 18 25 32 40 50 63 kA u 130 u 130 u 130 u 130 u 130 u 130 u 130 kA u 130 u 130 u 130 50 50 50 50 kA u 130 u 130 50 50 50 50 50 500 V kA u 130 u 130 35 35 30 30 30 600/690 V kA 10 10 10 10 10 10 10

General : pages 1/116 to 1/121

Selection : pages 1/122 to 1/125

References : pages 1/176 to 1/187

Dimensions and schemes : pages 1/190 to 1/199

1/171

Selection of protection module according to the tripping characteristics

Motor starters - open version


Contactor breakers and reversing contactor breakers integral 63
1

Motor protection (normal starting)


By thermal-magnetic modules LB1 LD03P (1)
Time

300 min 100 min 10 13 18

23 28 35 45 63 25 32 40 50 irth P16 P21 P22 P53 P55 P57 P61

10 min 40 s

1 min

10 s

1s 195 375 270 0,1 s 600 480 750 945

0,01 s 6 10 15 20 30 40 54 60 100 200 400 600 1000 2000


Current in A

By thermal-magnetic modules LB1 LD03M (1)

Time

300 min 100 min 10 13 18

23 28 35 45 63 25 32 40 50 irth M16 M21 M22 M53 M55 M57 M61

Thermal zone

10 min

1 min

10 s

Magnetic zone

1s

78

156 108 190

240 300 380

480 600 760

150 216
0,1 s

0,01 s 6 10 20 40 60 100 200 400 600 1000 2000 Current in A

(1) Thermal protection: the average operating times shown in the above curves are for an ambient air temperature of 20 C, without prior current flow (cold state). The average operating times after prolonged current flow (hot state) can be calculated by applying the coefficient 0.5.

General : pages 1/116 to 1/121

Selection : pages 1/122 to 1/125

References : pages 1/176 to 1/187

Dimensions and schemes : pages 1/190 to 1/199

1/172

Selection of protection module according to the tripping characteristics

Motor starters - open version


Contactor breakers and reversing contactor breakers integral 63
1

Motor protection (frequent starting)


By magnetic modules LB6 LD03M
Time

300 min 100 min

Thermal zone

10 min

1 min

10 s

Magnetic zone

1s 78 156 108 190 150 216 0,1 s 240 300 380 480 600 760

0,01 s 6 10 20 40 60 80 100 110 200 400 600 1000 2000


Current in A

Distribution circuit protection


By thermal-magnetic modules LB1 LD03L

Time

300 min 100 min

25 32 40 50 18 23 28 35 45 63 irth L22 L53 L55 L57 L61

10 min

1 min

10 s

1s

75 95

0,1 s

150 190 120 240 150 300 190 380

0,01 s 6 10 20 40 60 100 200 400 600 1000 2000 Current in A

General : pages 1/116 to 1/121

Selection : pages 1/122 to 1/125

References : pages 1/176 to 1/187

Dimensions and schemes : pages 1/190 to 1/199

1/173

Selection of protection module according to the tripping characteristics

Motor starters - open version


Contactor breakers and reversing contactor breakers integral 63
1

Current limitation and thermal limit on short-circuit

3-phase 400/415 V, 50 Hz Current limitation on short-circuit


Maximum peak current in kA

100 80 60 40
= 0, 3

0,

25

20
=

0,

1 (1)

10 8 6 4 3 2 1 0,8 0,6 0,4 0,2 0,1 0,1


os =

0,

0,2

0,4 0,3

4 6 8 10 15 20 50 100 200 Prospective rms short-circuit current in kA

1 18 to 25 A up to 45 to 63 A

Maximum thermal limit on short-circuit


Thermal limit I2t in kA 2s in the short-circuit protection zone

1000 800 600 400

200

(1)

100 80 60 40

20

10 1 2 4 6 8 10 15 20 50 100 200 Prospective rms short-circuit current in kA

1 18 to 25 A up to 45 to 63 A
(1) LB1 LD03p22 to LD06p61: rating of associated thermal overload module.

General : pages 1/116 to 1/121

Selection : pages 1/122 to 1/125

References : pages 1/176 to 1/187

Dimensions and schemes : pages 1/190 to 1/199

1/174

Selection of protection module according to the tripping characteristics

Motor starters - open version


Contactor breakers and reversing contactor breakers integral 63
1

Current limitation and thermal limit on short-circuit (continued)


3-phase 480/500 V, 50 Hz Current limitation on short-circuit
Maximum peak current in kA

1
= = 0, 3 0, 25

100 80 60 40 20
=

0,

1 (1)

10 8 6 4 3 2 1 0,8 0,6 0,4 0,2 0,1 0,1


c os

0,

0,2

0,4 0,3

6 8 10 15 20

35 50

100

200

Prospective rms short-circuit current in kA

1 18 to 25 A up to 45 to 63 A Current limitation on short-circuit


Thermal limit I2t in kA 2s in the short-circuit protection zone

1000 800 600 400

1
200

(1)

100 80 60 40

20

10 1 2 4 6 8 10 15 20 35 50 100 200 Prospective rms short-circuit current in kA

1 18 to 25 A up to 45 to 63 A
(1) LB1 LD03 p22 to LD03p61: rating of associated thermal overload module.

General : pages 1/116 to 1/121

Selection : pages 1/122 to 1/125

References : pages 1/176 to 1/187

Dimensions and schemes : pages 1/190 to 1/199

1/175

References

Motor starters - open version


Contactor breakers and reversing contactor breakers integral 63 for control and protection of motors
(for customer assembly)

3-pole contactor breakers without protection module (1)

Without control test function, with padlocking facility


Standard power ratings of 3-phase motors 50/60 Hz in AC-43 220 V 400 V 440 V 500 V 660 V 240 V 415 V kW kW kW kW kW Black knob 15 30 33 37 55 33 Operational Breaking Basic reference (3) current capacity (Iq) To be completed by adding for the control circuit voltage code (2) Ue y 415 V A 63 kA 50 LD1 LD030 p Weight

kg 3.700

With control test function and padlocking facility


LD1 LD030 p Standard power ratings of 3-phase motors 50/60 Hz in AC-43 220 V 400 V 440 V 500 V 660 V 240 V 415 V kW kW kW kW kW Black knob (CNOMO, VDE 0113) 15 30 33 37 55 33 Operational Breaking Basic reference (3) current capacity (Iq) To be completed by adding for the control circuit voltage code (2) Ue y 415 V A 63 kA 50 LD4 LD130 p Weight

kg 3.800

Red knob on yellow background (CNOMO) Emergency Stop 15 30 33 37 55 63 50 33

LD4 LD030 p

3.800

3-pole reversing contactor breakers without protection module (1)


With control test function and padlocking facility
Standard power ratings of 3-phase motors 50/60 Hz in AC-43 220 V 400 V 440 V 500 V 660 V 240 V 415 V kW kW kW kW kW Black knob (CNOMO, VDE 0113) 15 30 33 37 55 33 Operational Breaking Basic reference (3) current capacity (Iq) To be completed by adding for the control circuit voltage code (2) Ue y 415 V A 63 kA 50 LD5 LD130 p Weight

kg 7.600

Red knob on yellow background (CNOMO) Emergency Stop 15 30 33 37 55 63 50 33

LD5 LD030 p

7.600

LD5 LC030 p

(1) For the unit to function, it must be fitted with a protection module, to be ordered separately, see page opposite. (2) Standard control circuit voltages (for other voltages, please consult your Regional Sales Office): Volts 24 36 42 48 110 120 220 230 240 380 415 440 480 500 600 400 50 Hz B D E F M M U Q N N S 60 Hz c (4) BC BD CC CE ED K FD FC LC MC MC UX Q S

660 Y

(3) Variant: UL 508 type E approved version (SPCD) at 347/600 V; to order, add suffix H5 to the reference. Example: LD1 LD030MH5. (4) For use on d.c., the unit is supplied with 1 or 2 converters, including coil suppression devices (2 converters for reversing contactor breakers).

General : pages 1/116 to 1/121

Selection : pages 1/122 to 1/125

Characteristics : pages 1/166 to 1/175

Dimensions and schemes : pages 1/190 to 1/199

1/176

References

Motor starters - open version


Contactor breakers and reversing contactor breakers integral 63 for control and protection of motors
(for customer assembly)

Thermal-magnetic protection modules (compensated and differential for normal starting motors) (1)
Fixed magnetic protection, set at 15 Irth max, for mounting on integral 63
Standard power ratings of 3-phase motors 50/60 Hz in category AC-43 220 V 400 V 480 V 440 V 525 V 240 V 415 V kW kW kW kW 3 5.5 5.5 7.5 4 5.5 7.5 9 11 15 9 11 15 22 25 33 9 11 15 22 25 33 11 15 18.5 25 33 40 Thermal Magnetic setting range protection (Irth min to Irth max) 600 V 690 V kW 10 15 18.5 22 33 45 55 Reference Weight

LB1 LD03Mpp

A 1013 1318 1825 2332 2840 3550 4563

LB1 LD03P16 LB1 LD03P21 LB1 LD03P22 LB1 LD03P53 LB1 LD03P55 LB1 LD03P57 LB1 LD03P61

kg 0.780 0.780 0.780 0.780 0.780 0.780 0.780

Adjustable magnetic protection from 6 to 12 Irth max, for mounting on integral 63


Standard power ratings of 3-phase motors 50/60 Hz in category AC-43 220 V 400 V 480 V 440 V 525 V 240 V 415 V kW kW kW kW 3 5.5 5.5 7.5 4 5.5 7.5 9 11 15 9 11 22 22 25 33 9 11 22 22 25 33 11 15 25 25 33 40 Thermal Magnetic setting range protection (Irth min to Irth max) 600 V 690 V kW 10 15 18.5 33 33 45 55 Reference Weight

A 1013 1318 1825 2332 2840 3550 4563

A 78156 108216 150300 190380 240480 300600 380760

LB1 LD03M16 LB1 LD03M21 LB1 LD03M22 LB1 LD03M53 LB1 LD03M55 LB1 LD03M57 LB1 LD03M61

kg 0.780 0.780 0.780 0.780 0.780 0.780 0.780

Magnetic only protection modules (for frequent starting motors)


Standard power ratings of 3-phase motors 50/60 Hz in category AC-43 220 V 400 V 480 V 440 V 525 V 240 V 415 V kW kW kW kW 3 5.5 5.5 7.5 4 5.5 7.5 9 11 15 9 11 22 22 25 33 9 11 22 22 25 33 11 15 25 25 33 40 Magnetic protection Reference Weight

LB6 LD03Mpp

600 V 690 V kW 10 15 18.5 33 33 45 55

A 78156 108216 150300 190380 240480 300600 380760

LB6 LD03M16 LB6 LD03M21 LB6 LD03M22 LB6 LD03M53 LB6 LD03M55 LB6 LD03M57 LB6 LD03M61

kg 0.780 0.780 0.780 0.780 0.780 0.780 0.780

(1) Protection modules UL and CSA approved.

General : pages 1/116 to 1/121

Selection : pages 1/122 to 1/125

Characteristics : pages 1/166 to 1/175

Dimensions and schemes : pages 1/190 to 1/199

1/177

Selection

Motor starters - open version


Contactor breakers integral 63
for control and protection of resistive circuits in category AC-1

Selecting the type of contactor breaker and protection module

Neutral point connection Neutral connection TNC (neutral and PE combined)

Type of circuit 3-pole + PEN

Equipment scheme

Combination contactor breaker + protection module LD1 LD030 p + LB1 LD03Lpp LD4 LD130 p + LB1 LD03Lpp LD4 LD030 p + LB1 LD03Lpp

PEN

Note: the PEN conductor must not be isolated, Neutral point Type of connection circuit Neutral connection TNS 3-pole (neutral and PE separated)

Equipment scheme

Combination contactor breaker + protection module LD1 LC030 p + LB1 LC03Lpp LD4 LC130 p + LB1 LC03Lpp LD4 LC030 p + LB1 LC03Lpp

Note: all live conductors must be isolated. Neutral protection optional.

General : pages 1/116 to 1/121

Selection : pages 1/122 to 1/125

Characteristics : pages 1/166 to 1/175

Dimensions and schemes : pages 1/190 to 1/199

1/178

References

Motor starters - open version


Contactor breakers integral 63
for control and protection of resistive circuits in category AC-1

3-pole contactor breakers without protection module (1)


Without control test function, with padlocking facility
Rated thermal current I th y 40 C A Black knob 63 Maximum operational current AC-1 y 40 C A 63 Maximum Breaking Number operational capacity (Iq) of poles voltage for Ue y 415 V V kA 690 50 3 Basic reference. To be completed by adding the control voltage code (2) Weight

kg LD1 LC030p 3.700

With control test function and padlocking facility


Rated Maximum Maximum thermal operational operational current I th current AC-1 voltage y 40 C y 40 C A A V Black knob (CNOMO. VDE 0113) 63 63 690 Breaking Number capacity (Iq) of poles for Ue y 415 V kA 50 3 Basic reference. To be completed by adding the control voltage code (2) Weight

kg LD4 LD130p 3.800

LD1 LD030p

Red knob on yellow background (CNOMO. VDE 0113) Emergency Stop 63 63 690 50 3 LD4 LD030p

3.800

Protection modules
Thermal setting range (Irth min./Irth max.) A 1013 1318 1825 LB1 LD03Lpp 2332 2840 3550 4563

(for customer assembly) Number of poles Number of protected poles 3 3 3 3 3 3 3 Reference Weight

Thermal-magnetic (compensated)
Magnetic setting range (36 Irth max) A 3978 54108 75150 95190 120240 150300 190380

3 3 3 3 3 3 3

LB1 LD03L16 LB1 LD03L21 LB1 LD03L22 LB1 LD03L53 LB1 LD03L55 LB1 LD03L57 LB1 LD03L61

kg 0.780 0.780 0.780 0.780 0.780 0.780 0.780

(1) For the unit to function, it must be fitted with a protection module, to be ordered separately. (2) Standard control circuit voltages (for other voltages, please consult your Regional Sales Office): Volts 24 36 42 48 110 120 220 230 240 380 415 440 400 50 Hz B D E F M M U Q N N 60 Hz BC CC CE K FC LC MC MC UX c (3) BD ED FD (3) For use on d.c., the unit is supplied with a converter, including coil suppression device.

480 Q

500 S

600 S

660 Y

General : pages 1/116 to 1/121

Selection : pages 1/122 to 1/125

Characteristics : pages 1/144 to 21156/11

Dimensions and schemes : pages 1/190 to 1/199

1/179

References

Motor starters - open version


Contactor breakers and reversing contactor breakers integral 63
Add-on blocks

AUTO
+ TRIP.

Off
O

RESE

AUTO
+ TRIP.

RESE

AUTO
+ TRIP.

Off
O

RESE

1/180

References

Motor starters - open version


Contactor breakers and reversing contactor breakers integral 63
Add-on blocks

Instantaneous auxiliary contact blocks (IP 20) (1)


For use on Type and number of blocks per unit Composition Reference Weight kg

N/O N/C C/O LD1, LD4 1 block of 6 contacts comprising: or LD5 b 3 signalling contacts Mounted contactor state on RH side b 1 signalling contact control knob in any position other than Auto" b 1 signalling contact tripped on short-circuit b 1 signalling contact tripped LA1 LC010 2 1 1 0.280

1 LA1 LC012 0.220

1 block of 5 contacts comprising: b 3 signalling contacts 2 contactor state 1 b 1 signalling contact tripped on short-circuit 1 b 1 signalling contact tripped 1 block of 4 contacts comprising: b 3 signalling contacts 2 contactor state 1 b 1 signalling contact tripped, selectable by the user 1 block of 3 signalling contacts contactor state LD4 Mounted on LH side LD5 Mounted on LH side 1 control circuit isolating block (1 or 2 blocks per unit) 1 block of 3 signalling contacts contactor state 1 control circuit isolating block comprising 2 contacts 2

LA1 LC025 1 1

0.170

LA1 LC020

0.100

LA1 LC030

0.035

LA1 LB021

0.100

LA1 LC031

0.100

Complementary block with one instantaneous auxiliary contact


(IP 10) (1)
For use on LD1, LD4 or LD5 Type and number of blocks per unit 1 block comprising 1 signalling contact contactor state Mounted on LH or RH side Composition Reference Weight kg 0.035

N/O N/C C/O 1 LA1 LC001

(1) UL and CSA approved.

General : pages 1/116 to 1/121

Selection : pages 1/122 to 1/125

Characteristics : pages 1/166 to 1/175

Dimensions and schemes : pages 1/190 to 1/199

1/181

References

Motor starters - open version


Contactor breakers and reversing contactor breakers integral 63
Accessories

AUTO
+ TRIP.

Off
O

RESE

1/182

References

Motor starters - open version


Contactor breakers and reversing contactor breakers integral 63
Accessories

Electrical tripping and reset devices


For use on LD1, LD4 or LD5 fitted with an LA1 LC010 or LA1 LC012 block LD1, LD4 or LD5 fitted with an LA1 LC010 or LA1 LC012 add-on block Type and number of devices per unit 1 undervoltage trip Time delay 0.2 s Instantaneous or 1 shunt trip 1 remote electrical reset device Instantaneous 24 V 50/60 Hz 42 V 50 Hz 48 V 50/60 Hz 100/127 V 50/60 Hz 200/240 V 50/60 Hz Basic reference. To be completed by adding the control voltage code (1) LA1 LC070p LA1 LC072p LA1 LC071p LA1 LC052B LA1 LC052E Weight kg 0.150 0.150 0.150 0.320 0.320

LA1 LC052F

0.320

LA1 LC052M

0.320

(1) Standard control circuit voltages (for other voltages, please consult your Regional Sales Office). Volts 24 48 110 120 220/230 240 380/400 50 Hz B E F M U Q 60 Hz B E F F M M Q

415 N

440 N N

General : pages 1/116 to 1/121

Selection : pages 1/122 to 1/125

Characteristics : pages 1/166 to 1/175

Dimensions and schemes : pages 1/190 to 1/199

1/183

References

Motor starters - open version


Contactor breakers and reversing contactor breakers integral 63
Accessories

AUTO
+ TRIP.

Off
O

RESE

AUTO
+ TRIP.

RESE

AUTO
+ TRIP.

Off
O

RESE

1/184

References

Motor starters - open version


Contactor breakers and reversing contactor breakers integral 63
Accessories and spare parts

Interface modules (1)


Mounting Type Control voltage c V 524 24 48 Operational voltage 50/60 Hz V 24240 24240 24240 Reference Weight

On top of the integral unit

Solid state Relay output

LA1 LD180BD LA1 LD580BD LA1 LD580ED

kg 0.110 0.110 0.110

Replacement coils and voltage converters (1)


For c control circuit operation
Mounting For use on integral Operational voltage c (2) V 24 (4) Consumption Inrush Sealed W 300 W 8 Description Reference (3) Weight

On top of the integral unit

LDp LDpppBD

Coil Converter

LX1 LD0249 LA1 LD080BD LX1 LD0489 LA1 LD080ED LX1 LD01109 LA1 LD080FD

kg 0.300 0.150 0.300 0.150 0.300 0.150

LDp LDpppED

48 (4)

300

Coil Converter

LDp LDpppFD

110

300

Coil Converter

Suppressor module
Mounting Type Operational voltage 50/60 Hz V y 250 Reference Weight kg 0.010

Clip-on

RC circuit (Resistor-Capacitor) (5)

LA9 D09982

(1) For reversing contactor breakers, order 2 interface modules or 2 voltage converters. (2) When used on rectified single-phase or 3-phase supply, the peak to peak ripple voltage must be equal to or less than 0.14 of the average voltage. Operating limits 0.8 to 1.1 Uc for an ambient temperature y 40 C. (3) It is essential that the voltage converter be associated with the specific coil indicated. (4) 24 V and 48 V converters can be operated by Low level input. In this case, the control circuit voltage must be the same as the supply voltage (24 or 48 V). (5) An RC circuit provides effective protection for circuits highly sensitive to high frequency interference. Voltage limited to 3 Uc max. and oscillating frequency limited to 400 Hz max. Slight increase in drop-out time (1.2 to 2 times the normal time).

General : pages 1/116 to 1/121

Selection : pages 1/122 to 1/125

Characteristics : pages 1/166 to 1/175

Dimensions and schemes : pages 1/190 to 1/199

1/185

References

Motor starters - open version


Contactor breakers and reversing contactor breakers integral 63
Accessories

Protection accessories

Description Power terminal protection shroud Sealing cover

For use on Upstream power terminals (L1, L2, L3) Protection module

Sold in lots of 5 1

Unit reference LA9 LD701 LA1 LC090

Weight kg 0.050 0.010

Mounting accessories
Description LA1 LC090 Mounting plate For use on LD1, LD4, LD5 Mounting on 1 x 75 mm 7 rail or 2 x 32 mm 4 rails Reference LA9 LD010 Weight kg 0.450

Door interlock mechanisms (IP 54)


Type Adjustable from 0 to 185 mm with extension (control knob mounted on plate or door) For use on LD1 Colour of knob Red Black LD4, LD5 Red Black Unit reference LA9 LC330 LA9 LC331 LA9 LC530 LA9 LC531 Weight kg 0.400 0.400 0.400 0.400

LA9 LD010

General : pages 1/116 to 1/121

Selection : pages 1/122 to 1/125

Characteristics : pages 1/166 to 1/175

Dimensions and schemes : pages 1/190 to 1/199

1/186

References

Motor starters - open version


Contactor breakers and reversing contactor breakers integral 63
Coils (replacement parts)

a.c. operation
Rated control circuit voltages Uc 50 Hz Uc 60 Hz V V 24 24 42 48 LX1 LDppp 110 127 220/230 240 380/400 415/440 500 660 36 48 110 115/120 220 230/240 440 460/480 575/600 Average Inductance Voltage resistance at of closed code (1) 20 C 10 % circuit 0.213 0.323 0.503 0.845 0.987 1.26 4.88 5.89 6.48 9.80 19.82 23.24 30.51 37.66 80.46 93.63 116.46 152.18 290.80 H 0.045 0.071 0.106 0.19 0.22 0.29 1 1.18 1.48 2.13 4.2 4.5 6.7 7.9 16.7 20 23.7 31 60 BC B CC CE D E K FC F G LC MC M U UX Q N S Y Reference Weight

LX1 LD020 LX1 LD024 LX1 LD030 LX1 LD040 LX1 LD042 LX1 LD048 LX1 LD090 LX1 LD100 LX1 LD110 LX1 LD127 LX1 LD180 LX1 LD190 LX1 LD220 LX1 LD240 LX1 LD360 LX1 LD380 LX1 LD415 LX1 LD500 LX1 LD660

kg 0.300 0.300 0.300 0.300 0.300 0.300 0.300 0.300 0.300 0.300 0.300 0.300 0.300 0.300 0.300 0.300 0.300 0.300 0.300

Consumption at 50 Hz: inrush (cos : 0.55) 350 to 400 VA; sealed (cos : 0.28) 20 to 30 VA. Consumption at 60 Hz: inrush (cos : 0.55) 420 to 500 VA; sealed (cos : 0.30) 24 to 36 VA.

d.c. operation
The integral 63 can operate on a d.c. supply when fitted with a special coil and corresponding voltage converter: see page 1/185. (1) Coil voltage reference code, used to complete the basic reference when ordering an integral unit.

General : pages 1/116 to 1/121

Selection : pages 1/122 to 1/125

Characteristics : pages 1/166 to 1/175

Dimensions and schemes : pages 1/190 to 1/199

1/187

Operation

Motor starters - open version


Contactor breakers integral 63
Auxiliary contact states according to the positions of the control knob

1/L1

3/L2

5/L3

1/L1

3/L2

A1

A2

A1

A2

5/L3

LD1

LD4

Auxiliary contact actuators


Auto

+0
U U U

Auxiliary contacts
LA1 LC010
2/T1 4/T2 6/T3 2/T1 4/T2 6/T3

LA1 LC012

LA1 LC025

LA1 LC001
98 41

LA1 LC020
13 23 31 14 24 32 13 23 31 14 24 32

LA1 LC030
(53) 63 (54) 64 53 54 53 54 53 54 53 54 53 54 53 54 53 54 53 54 53 54

08

13 23 31

16 18

06 08

96 98

13 23 31

98

13 23 31

Contact open Contact closed

96

ou 05 14 24 32 15 05 95 14 24 32 95 14 24 32 95

LD1

LD4

Off + control test function


13 23 31 14 24 32 16 18 15 0608 05 96 98 95 13 23 31 14 24 32 08 05 98 95 13 23 31 14 24 32 96 98 95 95 41 42

Off
13 23 31 14 24 32 16 18 15 0608 05 96 98 95 13 23 31 14 24 32 08 05 98 95 13 23 31 14 24 32 96 98 95 95 41 42 13 23 31 14 24 32

On, contactor open


AUTO AUTO

13 23 31 14 24 32

16 18 15

0608 05

96 98 95

13 23 31 14 24 32

08 05

98 95

13 23 31 14 24 32

96 98 95 95

95

42

41 42

13 23 31 14 24 32

On, contactor closed


AUTO AUTO

13 23 31 14 24 32

16 18 15

0608 05

96 98 95

13 23 31 14 24 32

08 05

98 95

13 23 31 14 24 32

96 98 95 95

41 42

13 23 31 14 24 32

Off after overload


TRIP. + TRIP. +

13 23 31 14 24 32

16 18 15

0608 05

96 98 95

13 23 31 14 24 32

08 05

98 95

13 23 31 14 24 32

96 98 95 95

41 42

13 23 31 14 24 32

Tripped on overload
TRIP. + TRIP. +

13 23 31 14 24 32

16 18 15

0608 05

96 98 95

13 23 31 14 24 32

08 05

98 95

13 23 31 14 24 32

96 98 95 95

41 42

13 23 31 14 24 32

Tripped on short-circuit
TRIP. + TRIP. +

13 23 31 14 24 32

16 18 15

0608 05

96 98 95

13 23 31 14 24 32

08 05

98 95

13 23 31 14 24 32

96 98 95 95

41 42

13 23 31 14 24 32

Off after short-circuit


TRIP. + TRIP. +

13 23 31 14 24 32

16 18 15

0608 05

96 98 95

13 23 31 14 24 32

08 05

98 95

13 23 31 14 24 32

96 98 95 95

41 42

13 23 31 14 24 32

Manual reset
TRIP. + TRIP. +

13 23 31 14 24 32

16 18 15

0608 05

96 98 95

13 23 31 14 24 32

08 05

98 95

13 23 31 14 24 32

96 98 95 95

41 42

13 23 31 14 24 32

RESET

RESET

General : pages 1/116 to 1/121

Characteristics : pages 1/122 to 1/175

References : pages 1/176 to 1/187

Dimensions : pages 1/190 and 1/191

1/188

Operation

Motor starters - open version


Reversing contactor breakers integral 63
Auxiliary contact states according to the positions of the control knob

1/L1

3/L2

5/L3

LD5

Auxiliary contact actuators


Auto

+0
U U U

1
ou

A1

A2

A2

A1

Auxiliary contacts
LA1 LC010 LA1 LC012 LA1 LC025 LA1 LC020
98 13 23 31

LA1 LC001
41

LA1 LC021
13 23 31 14 24 32
13 23 31 14 24 32 13 23 31 14 24 32 13 23 31 14 24 32 13 23 31 14 24 32 13 23 31 14 24 32 13 23 31 14 24 32 13 23 31 14 24 32 13 23 31 14 24 32 13 23 31 14 24 32 13 23 31 14 24 32

LA1 LC031
53 63 54 64
53 63 54 64 53 63 54 64 53 63 54 64 53 63 54 64 53 63 54 64 53 63 54 64 53 63 54 64 53 63 54 64 53 63 54 64 53 63 54 64

13 23 31

96 98

13 23 31

06 08

13 23 31

16 18

08

2/T1

4/T2

6/T3

98

96

14 24 32

14 24 32

95

95

95

14 24 32

14 24 32

15

05

05

Contact closed Off + control test function

95

13 23 31 14 24 32

16 18 15

06 08 05

96 98 95

13 23 31 14 24 32

08 05

98 95

13 23 31 14 24 32

96 95

98 95

13 23 31 14 24 32

Off
13 23 31 14 24 32 16 18 15 06 08 05 96 98 95 13 23 31 14 24 32 08 05 98 95 13 23 31 14 24 32 96 95 98 95 13 23 31 14 24 32 41 42

On, reversing contactor open


AUTO

13 23 31 14 24 32

16 18 15

06 08 05

96 98 95

13 23 31 14 24 32

08 05

98 95

13 23 31 14 24 32

96 95

98 95

13 23 31 14 24 32

On, closed
AUTO

13 23 31 14 24 32

16 18 15

06 08 05

96 98 95

13 23 31 14 24 32

08 05

98 95

13 23 31 14 24 32

96 95

98 95

13 23 31 14 24 32

On, closed
AUTO

13 23 31 14 24 32

16 18 15

06 08 05

96 98 95

13 23 31 14 24 32

08 05

98 95

13 23 31 14 24 32

96 95

98 95

13 23 31 14 24 32

Tripped on overload
TRIP. +

13 23 31 14 24 32

16 18 15

06 08 05

96 98 95

13 23 31 14 24 32

08 05

98 95

13 23 31 14 24 32

96 95

98 95

13 23 31 14 24 32

Off after overload


TRIP. +

13 23 31 14 24 32

16 18 15

06 08 05

96 98 95

13 23 31 14 24 32

08 05

98 95

13 23 31 14 24 32

96 95

98 95

13 23 31 14 24 32

Tripped on short-circuit
TRIP. +

13 23 31 14 24 32

16 18 15

06 08 05

96 98 95

13 23 31 14 24 32

08 05

98 95

13 23 31 14 24 32

96 95

98 95

13 23 31 14 24 32

Off after short-circuit TRIP. +

13 23 31 14 24 32

16 18 15

06 08 05

96 98 95

13 23 31 14 24 32

08 05

98 95

13 23 31 14 24 32

96 95

98 95

13 23 31 14 24 32

Manual reset
TRIP. +

13 23 31 14 24 32

16 18 15

06 08 05

96 98 95

13 23 31 14 24 32

08 05

98 95

13 23 31 14 24 32

96 95

98 95

13 23 31 14 24 32

RESET

General : pages 1/116 to 1/121

Characteristics : pages 1/122 to 1/175

References : pages 1/176 to 1/187

Dimensions : pages 1/190 and 1/191

42
41 42 41 42 41 42 41 42 41 42 41 42 41 42 41 42 41 42

Contact open

ou

1/189

Dimensions

Motor starters - open version


integral 18, 32 and 63 contactor breakers and reversing contactor breakers

Contactor breakers and reversing contactor breakers integral 18

Control circuit: a.c. LD1 LB030 + LBp LB03P LD3 LB LD5 LB130 + LBp LB03P

Control circuit: d.c. LDp LBp30 + LBp LB03P + LA1 LB080

LA1 LB080

78,5

148,5

97,5

167,5

45 135

45 135

70

109,5 123 139

36 4,5 45

45 90 99

70

109,5

36 45

4,5

123
139

Contactor breakers integral 32


Control circuit: a.c. LDp LCp30 + LBp LC03 LDp LCp40 + LB1 LC0p Control circuit: d.c. LDp LCpp0 + LBp LC0p + LA1 LC080 LDp LCp30

45 135
4,5

LDp LCp40

LA1 LC080 68,5 45 74,5

LA1 LC080 68,5 45 74,5

100

100

99

188

160

99

89

88

88

89

188

160

109 123 155

=1 9 = = = 66

= 38 = 52 33 85

109 123 155

=1 9 = = = 66

= 38 = 52 33 85

Contactor breakers integral 63


Control circuit: a.c. LDp LDp30 + LBp LD03 Control circuit: d.c. LDp LDp30 + LBp LD03 + LA1 LD080

LA1 LD080

121,5

97,5

243

45 210

128,5

250

121,5

100,5

121,5

16,5

146 158,5 192

= 90

= 90

Reversing contactor breakers integral 32


LD5 LCp30 + LBp LC03M

Reversing contactor breakers integral 63


LD5 LDp30 + LBp LD03M

68,5 45 68,5 160

94

93

16,5 129,5

= 28 =

146 158,5 192

= 28 =

153,5

182

275

88

89

100,5

45 210

104,5

123 155

132 160,5 194 59 63 181 59 16,5 148 45

General : pages 1/116 to 1/121

References integral 18 : pages 1/134 to 1/141

References integral 32 : pages 1/152 to 1/163

References integral 63 : pages 1/176 to 1/187

Schemes : pages 1/196 to 1/199

1/190

100,5

109

85

= 33

121,5

210

45

Dimensions, mounting

Motor starters - open version


1

integral 18, 32 and 63 contactor breakers and reversing contactor breakers

Current limiter
LA9 LB920

Add-on blocks
For mounting on contactor breakers integral 18 LA1 LB015 LA1 LB031 LA1 LB001 LA1 LB0311 LA1 LB034 LA1 LB0341 LA1 LB080BD LA4 D

2M4

146

103 115

LA1 LB001 LA1 LB015

6 53,5

51

12

11

12

12
b LA1 LB080BD 19 LA4 DA, DE, DF, DT 12 LA4 DL, DM, DR, DW 19

Add-on blocks
For mounting on contactor breakers integral 32 and 63 LA1 LC012 LA1 LC010 LA1 LC001 LA1 LC07p LA1 LC052 LA1 LC020 LA1 LC030 (1 or 2) LA1 LC025 LA LC001

LA1 LC010 LA1 LC001 LA1 LC012 LA1 LC070 LA1 LC071 LA1 LC072 26 51 12 9 9 12 LA1 LC001 LA1 LC025

13

11

11

Add-on blocks
For mounting on reversing contactor breakers integral 18 LA1 LB015 LA1 LB021, LB0211, LA1 LB001 LA1 LB080BD LA4 D

LA1 LB001 LA1 LB021, LB0211


b
b LA1 LB080BD 19 LA4 DA, DE, DF, DT 12 LA4 DL, DM, DR, DW 19 LA1 LC010 LA1 LC07pp LA1 LC052

LA1 LB001 LA1 LB015 11 12 12 11

Add-on blocks
For mounting on reversing contactor breakers integral 32 and 63 LA1 LC021, LC 025 LA1 LC031 LA1 LC012 LA1 LC001 LA1 LC001 LA1 LC020

LA1 LC001 LA1 LC021 LA1 LC025

LA1 LC031 LA1 LC021

LA1 LC001 LA1 LC012

LA1 LC010 LA1 LC070 LA1 LC071 LA1 LC072


11 13 12 26

13

11

26

51

12

General : pages 1/116 to 1/121

References integral 18 : pages 1/134 to 1/141

References integral 32 : pages 1/152 to 1/163

References integral 63 : pages 1/176 to 1/187

Schemes : pages 1/196 to 1/199

1/191

Mounting

Motor starters - open version


integral 18, 32 and 63 contactor breakers and reversing contactor breakers

integral 18
78,5 148,5

On 35 mm 6 rail

On 32 mm 4 rails, at 145 mm centres

On pre-slotted mounting plate AM1 P

145

135

139

70

(AM1 DE200) 10

45

139

15

36

139

AF1 EA4

36

integral 18 with current limiter LA9 LB920


LH side Upstream

Several integral 18 units with current limiter LA9 LB920

integral 32
On 35 mm 6 rail On 32 mm 4 rails, at 170 mm centres On pre-slotted mounting plate AM1 P

93

182

100 mini

LA9 LB930

170

160

DZ5 ME8

89

155

(AM1 DE200) 10
a 66 85 66 85 132

155

15
G 19 38 19 38 85

155
LCp30 LCp40 LCp30 LCp40 LCp30

AF1 EA4
G 19 38 19 38 85

LD1 LD1 LD4 LD4 LD5

LCp30 LCp40 LCp30 LCp40 LCp30

LD1 LD1 LD4 LD4 LD5

LCp30 LCp40 LCp30 LCp40 LCp30

LD1 LD1 LD4 LD4 LD5

integral 32 with current limiter LA9 LB920


LH side Upstream

integral 63
On 75 mm 6 rail, with mounting plate LA9 LD010 On 32 mm 4 rails, at 220 mm centres On pre-slotted mounting plate AM1 P

137,5

266

210

100 mini

LA9 LD010
128,5

220

DZ5 ME9

c
a 266 266 282

33
b 137.5 137.5 153.5

G 75
c 192 192 194

4xM5
G 28 28 63

c
c 192 192 194

15
G 28 28 63

210

c
c 192 192 194

AF1 EA5
G 28 28 63

LD1 LD4 LD5

LD1 LD4 LD5

LD1 LD4 LD5 References integral 63 : pages 1/176 to 1/187

General : pages 1/116 to 1/121

References integral 18 : pages 1/134 to 1/141

References integral 32 : pages 1/152 to 1/163

Schemes : pages 1/196 to 1/199

1/192

210

160

135

DZ5 ME8

Mounting

Motor starters - open version


integral 18, 32 and 63 contactor breakers and reversing contactor breakers

integral 18
With mounting plate LA9 LC010 On 32 mm 4 rails, at 120 mm centres

1
110

139

36

integral 32
With mounting plate LA9 LC010 On 32 mm 4 rails, at 120 mm centres With mounting plate LA9 LC012 On 35 mm 6 rail With mounting plate LA9 LC012 On 32 mm 4 rails, at 120 mm centres

120

LA9 LC012 120 110

LA9 LC012 DZ5 ME5 50

110 206

160

96

155

36 155 33

36

120

19 75

155

31

40

With height compensation plate LA9 LC011 (1) With mounting plate LA9 LD010 On 75 mm 6 rail

On pre-slotted mounting plate AM1 P

LA9 LD010

LA9 LC011

4xM5,5

160

160

210

155

37 33 75

28

155

37

28

(1) For raising the front face of the integral 32 to the same height as that of the integral 63.

integral 63
With mounting plate LA9 LD010 On 32 mm 4 rails, at 120 mm centres

LA9 LD010 DZ5 ME5 G

68

120

40

c
c 192 192 194

31
G 78 78 94

LD1 LD4 LD5

General : pages 1/116 to 1/121

References integral 18 : pages 1/134 to 1/141

110

References integral 32 : pages 1/152 to 1/163

References integral 63 : pages 1/176 to 1/187

208

LA9 LC011

Schemes : pages 1/196 to 1/199

1/193

110

Mounting

Motor starters - open version


integral 18, 32 and 63 contactor breakers and reversing contactor breakers

integral 18 (contactor breakers and reversing contactor breakers)

Flush mounting

Minimum electrical clearance


20

4 a

==

46

(2)

a1 a2 2

LD1 LB030 LD5 LB130 LA1 LB0pp 2 x LA1 LB0pp

a 46 100

a1 13.5

a2 27

(1)

(1) Centre of operating handle. (2) Fixing centre.

integral 32 (contactor breakers and reversing contactor breakers)


Flush mounting Minimum electrical clearance
a 66 66 85 85 122 a1 13 13 a2 51 51

a1 a2

LD1 LD4 LD1 LD4 LD5 LA1 LA1 LA1 LA1

LC030 LCp30 LC040 LCp40 LCp30 LC010 LC012 LC010 + LA1 LC052 p LC012 + LA1 LC052 p

==

46

1 (2)

(3)

(1) Maximum door thickness for interlocking by LD4 and LD5. (2) Centre of operating handle. (3) Fixing centre.

integral 63 (contactor breakers and reversing contactor breakers)


Flush mounting Minimum electrical clearance
30
a a1 a2
References integral 32 : pages 1/152 to 1/163 References integral 63 : pages 1/176 to 1/187

4 (1)

(1) Maximum door thickness for interlocking by LD4 and LD5. (2) Centre of operating handle. (3) Fixing centre.

References integral 18 : pages 1/134 to 1/141

1/194

30

LD1 LD4 LD5 LA1 LA1 LA1 LA1

LD030 LDp30 LDp30 LC010 LC012 LC010 + LA1 LC052 p LC012 + LA1 LC052 p

a 90 90 181

a1 13 13

a2 51 51

==

46

1 (2)

(3)

20

20

4 (1)

20

Mounting of accessories

Motor starters - open version


integral 18, 32 and 63 contactor breakers and reversing contactor breakers

integral 18
Adjustable door interlock mechanism LA9 LB33p
For mounting on LD1 LB030 + LBp LB03P pp, LD5 LB130 + LBp LB03Ppp LD1 LB030 + LBp LB03P pp Door drillings LD5 LB130 + LBp LB03Ppp

148,5

135

135

65

63,25

63,25

54

180340 == 45

36 =

90 = 99

= = 54

integral 32
Adjustable door interlock mechanisms LA9 LC33p and LA9 LC53p
For mounting on LD4 LCp30 and LCp40, LD5 LCp30 LD4 LCp30 LD4 LCp40 LD5 LCp30 Door drillings

80

80

182

65

80

80

80

= = 54

54

170320

= 19 = = = 66

= 38 = 52 33 85

85 99 132

= 33

integral 63
Adjustable door interlock mechanisms LA9 LC33p and LA9 LC53p
For mounting on LD4 LDp30 and LD5 LDp30 LD4 LDp30 LD5 LDp30 Door drillings

105

105

243

65

275

105

54

207357 (LD4) 209359 (LD5)

= 28 = = 90 = 59 63 181

105

45 59

References integral 18 : pages 1/134 to 1/141

References integral 32 : pages 1/152 to 1/163

References integral 63 : pages 1/176 to 1/187

105

= = 54

= = 54

= = 54

= = 54

1/195

Schemes

Motor starters - open version


integral 18, 32 and 63 contactor breakers and reversing contactor breakers

Contactor breakers integral 18 with protection module LBp

Reversing contactor breakers integral 18 with protection module LBp


LD5 LB130 + LB1 LB03P
1/L1 3/L2 5/L3

Current limiter LA9 LB920 + contactor breakers integral 18 with protection module LBp
LD1 LB030 + LB1 LB03P
1/L1 3/L2 3/L2 4/T2 5/L3 6/T3 5/L3

LD1 LB030 + LB1 LB03P, LD3 LB130Mpp


1/L1 3/L2 5/L3

A1

A2

A1

A1

A2

A2

II

I A1 A2

6/T3

2/T1

2/T1

4/T2

6/T3

4/T2

Add-on blocks
For contactor breakers LD1 and LD3 Mounted on LH side For contactor breakers LD1 and LD3 and reversing contactor breakers LD5 Mounted on RH side
Breaker

LA1 LB034 05 07

LA1 LB031
Short-circuit signalling

LA1 LB015 13 23 31

LA1 LB001 41

14

24

32

06

08

Trip signalling

95

15

17

15

17

Signalling

96

16

18

16

18

Control knob position

For reversing contactor breakers LD5 Mounted on LH side


Breaker

LA1 LB0341 05 07

LA1 LB0311
Short-circuit signalling

LA1 LB001 41

LA1 LB021 13 23 31

98

97

Auto 0

Contacts incorporated in unit

06

08

42

14

24

32

42

05

07

15

17

15

17

Auto 0 06 08
Signalling

Short-circuit signalling

16

18

16

18

15

17

Control knob position

Auto 0
Signalling

16

18

Control knob position

Breaker

LA1 LB001 41

LA1 LB0211 13 23 31

Contacts incorporated in unit

42

14

24

32

05

07

Short-circuit signalling

06

08

15

17

Auto 0
Signalling Control knob position

General : pages 1/116 to 1/121

References : pages 1/134 to 1/141

Dimensions : pages 1/190 to 1/195

1/196

16

18

2/T1

1/L1

Schemes

Motor starters - open version


integral 18, 32 and 63 contactor breakers and reversing contactor breakers

Contactor breakers integral 32 with protection module LBp

Reversing contactor breakers integral 32 with protection module LBp


LD5 LCp30 + LB1 LC03M
3/L2 5/L3 1/L1 3/L2 5/L3

LD1 LC0p0 + LB1 LC0pp


1/L1 3/L2 5/L3 N1

LD4 LCpp0 + LB1 LC0pp


1/L1 N1

A1

A2

A1

A2

A1

A2

2/T1

4/T2

6/T3

N2

2/T1

4/T2

2/T1

4/T2

LB6 LC03M
2/T1 4/T2 6/T3 2/T1 4/T2 6/T3 N2

LB6 LC03M
2/T1 4/T2 6/T3

Current limiter LA9 LB920 + contactor breakers integral 32 with protection module LBp
LDp LCp30 + LB1 LC03Mpp
1/L1 3/L2 5/L3

1/L1

3/L2

A1

A2

2/T1

4/T2

Add-on blocks
For contactor breakers LD4 Mounted on LH side
Isolator

6/T3

5/L3

For contactor breakers LD1 or LD4 and reversing contactor breakers LD5 Mounted on RH side
Breaker

LA1 LC030 (64) (63) 54 53 53

LA1 LC010 13 23 31

LA1 LC012 13 23 31

LA1 LC020 13 23 31

LA1 LC025 13 23 31

6/T3

LB1 LC05L

6/T3

N2

A2 14 24 32 98 95 95
or

LA1 LC001 41 42

14

24

32

14

24

32

14

24

54

96

98

98

1 or 2 LA1 LC030

Trip signalling

32

For reversing contactor breakers LD5 Mounted on LH side


06
Short-circuit signalling

08

95

LA1 LC001 41

LA1 LC021 13 23 31

42

14

24

32

16

Control knob position signalling

53

54

General : pages 1/116 to 1/121

64

63

References : pages 1/152 to 1/163

Dimensions : pages 1/190 to 1/195

15

LA1 LC031

Isolator

18

Auto

+0

05

05

08

95

96

or

A1

1/197

Schemes

Motor starters - open version


integral 18, 32 and 63 contactor breakers and reversing contactor breakers

Contactor breakers integral 63 with protection module LBp

Reversing contactor breakers integral 63 with protection module LBp


LD5 LDp30 + LB1 LD03M or LD03P
1/L1 3/L2 5/L3
5/L3

LD1 LD030 + LB1 LD03p


1/L1 3/L2 5/L3

LD4 LDp30 + LB1 LD03p


1/L1 A1 A2 3/L2

A1

A2

A1

Q1

Q1

2/T1

4/T2

6/T3

2/T1

4/T2

6/T3

A2

2/T1

4/T2

LB6 LD03M
2/T1 4/T2 6/T3

LB6 LD03M
2/T1 4/T2 6/T3

Add-on blocks
For contactor breakers LD4 Mounted on LH side
Isolator

For contactor breakers LD1 or LD4 and reversing contactor breakers LD5 Mounted on RH side
Breaker

LA1 LC030 (64) (63) 54 53 53

LA1 LC010 13 23 31

LA1 LC012 13 23 31

LA1 LC020 13 23 31

LA1 LC025 13 23 31

6/T3

A2 14 24 32 98 95 95
or

LA1 LC001 41 42

14

24

32

14

24

32

14

24

54

96

98

98

1 or 2 LA1 LC030

Trip signalling

32

For reversing contactor breakers LD5 Mounted on LH side


LA1 LC001 41 LA1 LC021 13 23 31

06

08

42

14

24

32

16

LA1 LC031 53 63

Isolator

Control knob position

54

General : pages 1/116 to 1/121

64

References : pages 1/176 to 1/187

Dimensions : pages 1/190 to 1/195

1/198

15

18

Auto

+0

05

05

08

Short-circuit signalling

95

95

96

or

A1

Schemes

Motor starters - open version


integral 18, 32 and 63 contactor breakers and reversing contactor breakers

Tripping devices (1) for LD1, LD4, LD5


LA1 LC071
C1

Remote electrical reset devices (1) for LD1 to LD5


LA1 LC052p

LA1 LC070, LC072


D1

U< C2 D2

TRIP + RESET

The use of instantaneous auxiliary contact block LA1 LC020 prevents the use of tripping devices or electrical reset devices
B4 B2 B3

B1

(1) For contactor breakers and reversing contactor breakers already fitted with an LA1 LC010 or LA1 LC012 instantaneous auxiliary contact block.

Interface modules
LA4 DW solid state
E1 + E2

LA4 DF relay output


E1 + E2

LA4 DL relay output (with manual override)


E1 + E2

A1

A2

A1

A2

A1

LA1 LC180, LD180


A1

LA1 LC580, LD580


A1

+ E1
E2
A2

+ E1
E2
A2

Voltage converters LA1 LB080, LC080, LD080 (supplied with contactor breakers for c control circuit operation )
Switching by control contact 24 or 48 V
E1 E1

Switching by Low level input 24 or 48 V


E1
Low level input

+
(0V)

A1

+
(0V)

A1
Supply

A2

A1

E3

E3 E2 A2 E2 A2

A2

(0V)

E2

Electronic serial timer modules


LA4 DT On-delay LA4 DR Off-delay

Auto-Man-Stop control modules


LA4 DMp

B2

A2

A1

A1

A2

A1

AUTO/ MAN I/O

A1

A1

A2

A2

A1

B1

(1)

(1) PLC

General : pages 1/116 to 1/121

References : pages 1/134 to 1/187

Dimensions : pages 1/190 to 1/195

A2

A2

1/199

Presentation, characteristics

TeSys motor starters - open version


1

Adaptors for use with busbar systems

Presentation

Reducing the installation time of components is an important factor that also increases productivity. The comprehensive range of adaptors and mounting accessories allows this objective to be achieved. There are numerous advantages: b saving of space in enclosures, b reduced size of enclosures, b reduced wiring time, b increased protection of personnel against accidental direct contact (IP 20) through the use of insulated mounting rails, b flexibility and modularity of equipment, b reliable operation of the equipment with easier maintenance. Description Power distribution is achieved by a 3-pole or 5-pole busbar system. The adaptors clip directly onto the busbar system, providing instantaneous electrical connection. Busbar system pitch: 40 or 60 mm. These adaptors allow mounting of motor starter components such as: b GV2 ME, GV2 P or GV3 ME motor circuit-breakers, b model k and model d contactors up to 38 A, b integral 18, 32 and 63 contactor breakers, They are available in different sizes to allow easy installation of varying component combinations. These adaptors can be used in conjunction with interface modules communicating with an AS-Interface cabling system. This enables motor starters to be set up on an AS-Interface cabling system, bringing all the advantages of the 2 technologies.

LA9 Z32199

General characteristics
Conforming to standards Degree of protection Temperature resistance Rated frequency of current Rated operational current Depending on type of busbar and at 35 C Coefficient K to be applied according to ambient temperature Rated insulation voltage Rated operational voltage Rated permissible With insulated busbar support peak current Busbar dimensions Rated current Maximum let-through energy Support fixing, by screws Cabling, by connectors Flexible cable with cable end Multi-strand cable Solid cable Tightening torque C Hz mm A C K V V mm kA A2s mm IEC 60439 IP 20 with insulated mounting rail LA9 Z098pp 120 50/60 12 x 5 12 x 10 15 x 5 20 x 5 20 x 10 25 x 5 200 360 250 320 520 400 35 40 45 50 55 60 1 0.9 0.75 0.65 0.55 0.35 690 conforming to IEC 60947-1 and NF C 20-040 690 LA9 Z11098 and Z11099 LA9 Z11100 and Z11101 12 x 5 12 x 10 12 x 5 12 x 10 20 x 10 35 35 30 35 35 1 x 108 4 x 108 1 x 108 11 x 108 11 x 108 4x6 4x5 LA9 Z11103 LA9 Z11104 Min. Max. Min. Max. 4 35 16 70 4 35 16 70 4 35 1x6 1 x 10

30 x 5 450

30 x 10 630

30 x 5 30 x 10 45 55 6.2 x 108 24.8 x 108 LA9 Z11105 Min. Max. 120 120 35 120 3 x 12

mm2 mm2 mm2 N.m

Characteristics of adaptors for use with busbar systems


Adaptor type LA9 Z 32196 32228 23229

(3-phase)
32199 32343, 32344 32345 32200 40132, 60132 32208 to 210 40232, 60232 32232 32253 32248 32249

Degree of protection conforming to IEC 60529 Conductor c.s.a. (colour: black) Type of conductor insulation Permissible current Rated insulation voltage Rated peak current Maximum let-through energy

mm2

A V kA A2s

IP 20 4 6 6 10 AWG 12 AWG 10 AWG 10 AWG 8 PVC 105 C 25 32 32 63 690 conforming to NF C 20-040 and IEC 60947-1 6 6 6 10 2 x 105 2 x 10 5 2 x 105 3 x 105

16 80 10 3 x 105

2.5 AWG 22/14 15 250

References : pages 1/202 to 1/209

Dimensions : pages 1/210 and 1/211

1/200

Characteristics

TeSys motor starters - open version


Adaptors for use with busbar systems
Short-circuit resistance

Determining the spacing between busbar supports (1)


Busbar system with 40 mm pitch
Peak current Ipk (kA)

Busbar system with 60 mm pitch


Peak current Ipk (kA)

50

70

40
12 x 5 and 12 x 10

60 30 x 10 50 30 x 5

30

20

40

12 x 10 and 20 x 10

10

30

12 x 5

0 200 300 400 500 Busbar support fixing centres (mm) 600

20 200 300 400 500 Busbar support fixing centres (mm) 600

(1) Depending on the prospective short-circuit current

Current capacity of busbars


For an ambient temperature of 35C and a busbar temperature of 65C
C.s.a. Permissible current mm2 A 12 x 5 200 15 x 5 250 20 x 5 320 25 x 5 400 30 x 5 450 12 x 10 360 20 x 10 520 30 x 10 630

If the above climatic conditions are modified, consult the chart below to find the correction factor K 2 to be applied.
C 0 5 10 15 20 25 30 35 40 45 50 55 60 65
Ambient temperature Factor K2 2,2

2,1 2,0 1,9 1,8 1,7 1,6 1,5 1,4 1,3 1,2 1,1 1,0 0,9 0,8 0,7 0,6 0,5 0,4 0,3 50 55 60 65 70 75 80 85 90

95 100 105 110 115 120 125 Busbar temperature (C)

Example: in normal operating conditions, a set of 30 x 10 tinned busbars can withstand a continuous load of 630 A. 800 A ). It follows that the temperature rise of the busbars will be For a load of 800 A, the correction coefficient K 2 to be applied will be 1.3 ( 630 A 82.5 C.
References : pages 1/202 to 1/209 Dimensions : pages 1/210 and 1/211

1/201

40 mm : LA9 Z32228 60 mm : LA9 Z32229

GV2 ME, GV2 P

40 mm : LA9 Z32196

GV2 ME, GV2 P

LC1, LP1, LP4 K06K12

LC1, LP1, LP4 K06K12

40 mm : LA9 Z32199 60 mm : LA9 Z32200

GV2 ME, GV2 P 40 mm : LA9 Z40132 60 mm : LA9 Z60132

GV2 ME, GV2 P

LC1 D09D38

LC1 D09D38

1/202

References

TeSys motor starters - open version


Adaptors for use with busbar systems

Adaptors for busbar systems with 40 mm pitch - non-reversing


Motor starter type Operational current AC-3 440 V A 12 Width x height of adaptor mm 45 x 139 45 x 182 32 45 x 182 54 x 182 Sold in lots of Unit reference Weight

GV2 ME + LC1, LP1, LP4 K06K12 or GV2 P GV2 ME + LC1 D09D38 or GV2 P

4 4 4 4

LA9 Z32196 LA9 Z32228 LA9 Z40132 LA9 Z32199

kg 0.788 0.984 0.984 1.144

Adaptors for busbar systems with 60 mm pitch - non-reversing


Motor starter type Operational current AC-3 440 V A 12 Width x height of adaptor mm 45 x 182 Sold in lots of Unit reference Weight

GV2 ME + LC1, LP1, LP4 K06K12 or GV2 P GV2 ME + LC1 D09D38 or GV2 P

LA9 Z32229

kg 0.984

32

45 x 182 54 x 182

4 4

LA9 Z60132 LA9 Z32200

0.984 1.220

Characteristics : pages 1/200 and 1/201

Dimensions : pages 1/210 and 1/211

1/203

60 mm : LA9 Z32210

GV2 ME, GV2 P 40 mm : LA9 Z32232

GV2 ME, GV2 P

LC2, LP2, LP5 K06K12

LC2, LP2, LP5 K06K12

40 mm : LA9 Z32208 60 mm : LA9 Z32209

GV2 ME, GV2 P

40 mm : LA9 Z40232 60 mm : LA9 Z60232

GV2 ME, GV2 P LC2 D09D38

LC2 D09D38

1/204

References (continued)

TeSys motor starters - open version


Adaptors for use with busbar systems

Adaptors for busbar systems with 40 mm pitch - reversing


Motor starter type Operational current AC-3 440 V A 12 Width x height of adaptor mm 90 x 139 Sold in lots of Unit reference Weight

GV2 ME + LC2, LP2, LP5 K06K12 or GV2 P GV2 ME + LC2 D09D38 or GV2 P

LA9 Z32232

kg 0.788

32

90 x 182 135 x 182

4 1

LA9 Z40232 LA9 Z32208

1.884 0.638

Adaptors for busbar systems with 60 mm pitch - reversing


Motor starter type Operational current AC-3 440 V A 12 Width x height of adaptor mm 90 x 182 Sold in lots of Unit reference Weight

GV2 ME + LC2, LP2, LP5 K06K12 or GV2 P GV2 ME + LC2 D09D38 or GV2 P

LA9 Z32210

kg 1.868

32

90 x 182 135 x 182

4 1

LA9 Z60232 LA9 Z32209

1.948 0.651

Characteristics : pages 1/200 and 1/201

Dimensions : pages 1/210 and 1/211

1/205

60 mm : LA9 Z32343

60 mm : LA9 Z32253

LD1 LB, LC, LD4 LC

GV3 ME

60 mm : LA9 Z32344

60 mm : LA9 Z32345

LD5 LB, LC

LD1 LD, LD4 LD

1/206

References (continued)

TeSys motor starters - open version


Adaptors for use with busbar systems

Adaptors for busbar systems with 60 mm pitch - non-reversing


Motor starter type Operational current AC-3 440 V A 18 32 63 80 Width x height of adaptor mm 67.5 x 182 67.5 x 182 108 x 244 72 x 182 Reference Weight kg 0.590 0.590 0.887 0.347

integral LD1 LB integral LD1, LD4 LC integral LD1, LD4 LD GV3 ME

LA9 Z32343 LA9 Z32343 LA9 Z32345 LA9 Z32253

Adaptors for busbar systems with 60 mm pitch - reversing


Type of starter Operational current AC-3 440 V A 18 32 Width x height of adaptor mm 135 x 182 135 x 182 Reference Weight kg 1.001 1.001

integral LD5 LB integral LD5 LC

LA9 Z32344 LA9 Z32344

Characteristics : pages 1/200 and 1/201

Dimensions : pages 1/210 and 1/211

1/207

LA9 Z11099 LA9 Z11098

LA9 Z11103 LA9 Z32936

LA9 Z32ppp LA9 Z098pp

LA9 Z11098

LA9 Z11099

LA9 Z11100 LA9 Z32248 LA9 Z32249 LA9 Z91413 LA9 Z11105 LA9 Z32ppp LA9 Z098pp

LA9 Z11101

LA9 Z11102
60 mm

LA9 Z11100 LA9 Z11118 LA9 Z11101

LA9 Z11104

LA9 Z32248 LA9 Z32249

LA9 Z11105

1/208

40 mm

References (continued)

TeSys motor starters - open version


Adaptors for use with busbar systems

Accessories for busbar sets with 40 mm pitch


Description Busbar system supports (1) 3-pole 3-pole + N + T Insulated rails (length 1 m) For busbars, thickness 5 mm For busbars, thickness 10 mm Connector Protective cover Side module, 13.5 x 182 mm Plug-in terminal blocks on LA9 Z32ppp (7-pole) Capacity 35 mm 2 For connector LA9 Z11103 For increasing the width of the adaptor Width 54 mm Width 45 mm Sold in lots of 10 10 10 10 50 1 4 1 1 Unit reference LA9 Z11098 LA9 Z11099 LA9 Z09818 LA9 Z09820 LA9 Z11103 LA9 Z91413 LA9 Z32936 LA9 Z32248 LA9 Z32249 Weight kg 1.040 1.400 0.420 0.940 2.300 0.160 0.472 0.066 0.055

Accessories for busbar sets with 60 mm pitch


Description Busbar system supports (1) 3-pole 3-pole + N Insulated terminal shroud 3-pole 4-pole Insulated rails (length 1 m) For busbars, thickness 5 mm For busbars, thickness 10 mm Connectors Capacity 70 mm 2 3-pole capacity 120 mm2 Protective cover Plug-in terminal blocks on LA9 Z32ppp (7-pole) For connector LA9 Z11104 Width 54 mm Width 45 mm Sold in lots of 10 10 10 10 10 10 25 1 1 1 1 Unit reference LA9 Z11100 LA9 Z11101 LA9 Z11102 LA9 Z11118 LA9 Z09819 LA9 Z09820 LA9 Z11104 LA9 Z11105 (2) LA9 Z91413 LA9 Z32248 LA9 Z32249 Weight kg 2.100 2.660 0.310 0.380 0.800 0.940 1.875 0.719 0.160 0.066 0.055

(1) For dimensions and rated operational current, see pages 1/200 and 1/201. (2) Supplied complete with protective cover

Characteristics : pages 1/200 and 1/201

Dimensions : pages 1/210 and 1/211

1/209

Dimensions

TeSys motor starters - open version


Adaptors for use with busbar systems
Motor starter combinations for customer assembly

Dimensions

GV2 ME or P + LC p, LPp K

GV2 ME or P + LCp D

e1

40/60 40/60

e1

40/60 40/60

a c

40/60 40/60

e1

Motor starter combinations, non-reversing


Motor starter type a b 40 mm system c a c or LC(1) 125 125 145 125 145 139 142 146 146 131 142 140 142 145 125 145 139 142 146 146 137 142 146 146 Adaptor reference LA9 Z32196 LA9 Z32196 LA9 Z32228 LA9 Z32228 LA9 Z40132 LA9 Z40132 LA9 Z40132 LA9 Z40132 LA9 Z32199 LA9 Z32199 LA9 Z32199 LA9 Z32199 60 mm system c a c or LC(1) 135 155 149 152 156 156 141 152 150 152 135 155 149 152 156 156 147 152 156 156 e1 Other 195 225 250 180 Adaptor reference LA9 Z32229 LA9 Z32229 LA9 Z60132 LA9 Z60132 LA9 Z60132 LA9 Z60132 LA9 Z32200 LA9 Z32200 LA9 Z32200 LA9 Z32200 LA9 Z32343 LA9 Z32343 LA9 Z32345 LA9 Z32253 40 40 40 40 40 40 40 40 33 33 33 33 33 33 50 50

GV2 ME + LC1, LP1 or LP4 K06 to K12 GV2 P + LC1, LP1 or LP4 K06 to K12 GV2 ME + LC1, LP1 or LP4 K06 to K12 GV2 P + LC1, LP1 or LP4 K06 to K12 GV2 ME + LC1 D09 to D18 GV2 P + LC1 D09 to D18 GV2 ME + LC1 D25 to D38 GV2 P + LC1 D25 to D38 GV2 ME + LC1 D09 to D18 GV2 P + LC1 D09 to D18 GV2 ME + LC1 D25 to D38 GV2 P + LC1 D25 to D38 integral 18 LD1 integral 32 LD1, LD4 integral 63 LD1, LD4 GV3 ME (1) LC = Low Consumption

45 45 45 45 45 45 45 45 54 54 54 54 68 68 108 72

152 152 184 184 200 200 200 200 200 200 200 200 184 184 244 182

X electrical clearance GV2 ME GV2 P integral 18 or 32 integral 63 GV3 ME

Ue y 415 V 40 40 30 20 40

Ue = 440 V 40 80 20 20 40

Ue = 500 and 600 V 40 120 30 20 50

Characteristics : pages 1/200 and 1/201

References : pages 1/202 to 1/209

1/210

Dimensions (continued)

TeSys motor starters - open version


Adaptors for use with busbar systems
Motor starter combinations for customer assembly

Dimensions
GV2 ME or P + LC2, LP2 K integral

1
60 e1 60

40/60 40/60

e1

a c a

Motor starter combinations, reversing


Motor starter type a b 40 mm system c a c or LC(1) 125 125 145 139 142 146 146 131 142 140 142 145 139 142 146 146 137 142 146 146 125 145 Adaptor reference LA9 Z32232 LA9 Z32232 LA9 Z40232 LA9 Z40232 LA9 Z40232 LA9 Z40232 LA9 Z32208 LA9 Z32208 LA9 Z32208 LA9 Z32208 LA9 Z32232 LA9 Z32232 60 mm system c a c or LC(1) 135 155 149 152 156 156 141 152 150 152 135 155 149 152 156 156 147 152 156 156 135 155 e1 LD5 195 195 Adaptor reference LA9 Z32210 LA9 Z32210 LA9 Z60232 LA9 Z60232 LA9 Z60232 LA9 Z60232 LA9 Z32209 LA9 Z32209 LA9 Z32209 LA9 Z32209 LA9 Z32210 LA9 Z32210 LA9 Z32344 LA9 Z32344 40 40 40 40 40 40 40 40 33 33 33 33 40 40 40 40 33 33

GV2 ME + LC2, LP2 K06 to K12 GV2 P + LC2, LP2 K06 to K12 GV2 ME + LC2, LP2 K06 to K12 GV2 P + LC2, LP2 K06 to K12 GV2 ME + LC2 D09 to D18 GV2 P + LC2 D09 to D18 GV2 ME +LC2 D25 to D38 GV2 P + LC2 D25 to D38 GV2 ME + LC2 D09 to D18 GV2 P + LC2 D09 to D18 GV2 ME + LC2 D25 to D38 GV2 P + LC2 D25 to D38 GV2 ME + LP5 K06 to K12 GV2 P + LP5 K06 to K12 GV2 ME + LP5 K06 to K12 GV2 P + LP5 K06 and K12 integral 18 LD5 integral 32 LD5 (1) LC = Low Consumption

90 90 90 90 90 90 90 90 135 135 135 135 90 90 90 90 135 135

150 150 184 184 200 200 200 200 203 203 201 201 150 150 184 184 184 184

Characteristics : pages 1/200 and 1/201

References : pages 1/202 to 1/209

1/211

Selection guide

Installation system
TeSys Quickfit for motor starter components

Functions

Assembly and connection of motor starter components with spring terminals, without using tools

1
Product type Power circuit pre-wiring components Control-command pre-wiring components

For contactors

TeSys d

Type of starter

Direct and reversing

Direct

Reversing

Coil control

Yes

No

Yes

No

Use with motor starters

Limited to 60 A (Ith)

Limited to 8 starters (1)

Number of motor starters

Type of connection or bus

Number of channels

References

LAD 3p

LAD 9AP3pp

Pages (1) With upstream terminal block LAD 3B1.

1/219

1/221

1/212

Communication with the processing part

1
Splitter box Parallel interface module, with Advantys STB network interface modules

8 starters per splitter box

4 starters per module

HE 10

Modbus Plus, Fipio, CANopen, Ethernet TCP/IP, Profibus DP INTERBUS, DeviceNet

16 inputs/12 outputs

LU9 G02

STB EPI 2145

1/221

1/213

Presentation

Installation system
TeSys Quickfit for motor starter components

TeSys Quickfit is a modular system which standardises and simplifies setting up of motor starters with its pre-wired control and power circuits. Installation of a motor starter is therefore quick, simple, safe and flexible. In addition, this system: b enables the motor starter to be customised at a later date, b reduces maintenance time and b optimises panel space by reducing the number of terminals and intermediate interfaces and the amount of ducting.

System for motor starters with spring terminals, from 0 to 25 A (up to 11 kW/400 V)
The motor starters concerned are those formed by combining: - GV2 ME circuit-breakers, with an operating limit of 80% of maximum current at 60C ambient temperature, up to 690 V - 9 to 25 A model d contactors (LC1). This range comprises pre-wiring components for: b the power circuits, b the control circuits. Power circuit pre-wiring components b a power circuit connection kit comprising, for each starter, a plate for mounting the contactor and the circuit-breaker and two power connection modules, b a power splitter box for 2 or 4 starters, b an upstream terminal block for a power supply up to 60 A (16 mm2), b an outgoing terminal block for connection of the motor power supply cables and the earth cables (6 mm 2). Control circuit pre-wiring components b a control circuit connection module which plugs directly into the contactor and the circuit-breaker on each starter. This module incorporates status and control data for this motor starter. b a parallel wiring module which concentrates the data of each motor starter: v HE 10 connector, for centralised applications. Data is transmitted to the plc via the Advantys Telefast pre-wired system. v STB, designed for decentralised automation architectures. This module is suitable for use in an Advantys STB configuration for connection to the plc via a field bus.

Description: pages 1/216 and 1/217

Characteristics : pages 1/222 and 1/223

References: pages 1/218 to 1/221

Dimensions: pages 1/224 and 1/225

Schemes : pages 1/226 and 1/227

1/214

Presentation (continued)

Installation system
TeSys Quickfit for motor starter components

Control/command
HE 10 connection
Automation platform

1
LU9 G02

TSXCDPpp ABFH20pp

Connection on bus using Advantys STB (1)


Configuration example (for motor starter applications only): Power supply module Module STB PDT 3100 Connection base STB XBA 2200 Terminal block STB XTB 1130 Parallel interface module (2) Module STB EPI 2145 Connection base STB XBA 3000 Network interface module (3) CANopen STB NCO 1010 (4) Fipio STB NFP 2210 Ethernet TCP/IP STB NIP 2210 InterBus STB NIB 1010 (4) Profibus DP STB NDP 1010 (4) DeviceNet STB NDN 1010 (4) Modbus Plus STB NMP 2210 Terminal block STB WTS 2120

2 Network interface module 3 Power supply module 4 Parallel interface module

TeSys Quickfit LAD 9AP3 pp used with modules APP1 Cpp

5 TeSys Quickfit module 6 Adapter plate APP 2CX 7 Splitter box LU9 G02 for eight direct motor starters with channel connections on the APP 1C module side by two HE 10 connectors (20-way) and on the TeSys Quickfit side, by eight RJ45 connectors. 8 Connection cable APP 2AH40H060

The motor starter is connected to an APP 1Cp module 4 using an adapter plate APP 2CX 5 and a connecting cable APP 2AH40H060 7. Information is available on the module for each motor starter: b 1 output: motor control, b 2 inputs: circuit-breaker status and contactor status.
(1) Please consult our catalogue IP 20 distributed inputs/outputs Advantys STB. (2) For 4 direct or 2 reversing motor starters. (3) Reference to be selected according to the network used. (4) Optimised version. Description: pages 1/216 and 1/217 Characteristics : pages 1/222 and 1/223 References: pages 1/218 to 1/221 Dimensions: pages 1/224 and 1/225 Schemes : pages 1/226 and 1/227

1/215

Description

Installation system
TeSys Quickfit for motor starter components
Components with spring terminals

Power components
Power kits LAD 3p Each motor starter requires a power kit which consists of a plate 1 and two Quickfit technology power connection modules 2. The plate is used for mounting TeSys d contactors 3 (9 to 25 A, direct or reversing, with spring terminals and fitted with a.c. or d.c. coil) and the GV2 ME circuit-breaker 4 only. This plate is mounted on two 35 mm 7 rails or is screwed onto a base plate. The two power connection modules 2a and 2b are identical, whatever the rating of the contactor up to 25 A. The upper power connection module 2a connects the power between the splitter box and the circuit-breaker. The lower power connection module 2b connects the power between the circuit-breaker and the contactor. Splitter box LAD 32p Splitter boxes 5 are available for 2 or 4 starters. They can be combined to create motor starters up to 60 A per power supply. A reversing starter occupies a width equivalent to that of two direct starters. Direct supply of power to the splitter boxes is possible up to 25 A (4 mm 2). Upstream terminal block LAD 3B1 The upstream terminal block 6 performs two functions: b power supply up to 60 A (16 mm2), b power supply between two connected splitter boxes. The upstream terminal block connects to the splitter box using Quickfit technology. It is positioned on the splitter box or straddling two splitter boxes and takes up a width equivalent to two motor starters. Outgoing terminal block LAD 331 The outgoing terminal block 7 performs two functions: b connection of the motor power supply cables up to 6 mm 2, b connection of the motor earth cables. In addition, the terminal block enables quick connection and disconnection for maintenance, avoiding the risk of phase reversal. The outgoing terminal block connects to the downstream spring terminals on the contactor, using Quickfit technology.

2a

2b 3

Presentation: pages 1/214 and 1/215

Characteristics : pages 1/222 and 1/223

References: pages 1/218 to 1/221

Dimensions: pages 1/224 and 1/225

Schemes: pages 1/226 and 1/227

1/216

Description (continued)

Installation system
TeSys Quickfit for motor starter components
Components with spring terminals

Control/command components
1

Control circuit connection modules LAD 9 AP3 pp The control circuit connection module 1 plugs directly into the control terminals on the contactor and on the GV2 circuit-breaker, in the location provided for the front-mounting block. It is compatible with all contactor ratings up to 25 A. Mechanical locking 2 of the system onto the top of the contactor ensures a perfect connection, whatever the operating conditions (vibrations, knocks etc.). These modules are available in 4 versions: for direct or reversing starter, with or without contactor coil interface relay. The coil control can be a.c. or d.c., up to a 250 V and c 130 V. The version without relay is designed to control the contactor coils with no interface, at 24 V d.c. The version with relay has an auxiliary power supply for supply to the contactor. Module LAD9 AP3 pp incorporates, in its lower part, several external connectors: 3 RJ45 connector, for connecting the automation system. 4 2-way connector, for connecting the contactor power supply (only on versions with relay). 5 2-way connector, for connecting an external contact in series with the contactor coil (supplied complete with shunt). Parallel wiring modules The parallel wiring system makes it possible to connect motor starters which incorporate TeSys Quickfit technology to the processing unit (PLC) quickly and without any need for tools. The parallel wiring module provides status and command information for each motor starter. Control connection modules LAD9 AP3 pp are connected to the parallel wiring modules using cables RJ45 LU9Rpp 6, which are available in different lengths. The following information is available for each motor starter: b 2 inputs: circuit-breaker status and contactor status, b 1 output: contactor coil control. A direct motor starter uses one RJ45 channel. A reversing motor starter uses two RJ45 channels.
Parallel wiring splitter box LU9 G02

3 4 5

This module 7 enables connection of up to 8 direct or 4 reversing motor starters directly to the I/O modules of PLCs. It is used with the Advantys Telefast pre-wired system (1). This splitter box is optimised for use with card TSX DMZ28DTK.
Dedicated parallel interface module STB EPI 2145 (2)

This module enables 4 direct or 2 reversing motor starters to be connected via the Advantys STB distributed I/O solution. With STB network interface modules, motor starters can be connected to the following communication networks: Modbus Plus, Fipio, CANopen, Ethernet TCP/IP, Profibus DP, INTERBUS, DeviceNet

(1) Please refer to our Interfaces, I/O splitter boxes and power supplies catalogue. (2) Please consult our IP 20 distributed inputs/outputs Advantys STB catalogue.

Presentation: pages 1/214 and 1/215

Characteristics: pages 1/222 and 1/223

References: pages 1/218 to 1/221

Dimensions: pages 1/224 and 1/225

Schemes: pages 1/226 and 1/227

1/217

1/218

References

Installation system
TeSys Quickfit for motor starter components
Components with spring terminals

503797

Power circuit pre-wiring components


Description Upstream terminal block Description LAD 3B1 Power splitter box, 60 A Description Maximum connection c.s.a. 16 mm2 (1) Extension by LAD 32p Application Power supply of 1 or 2 power splitter boxes Number of starters 2 4 Kit composition Sold in lots of 1 Reference LAD 3B1 Reference LAD 322 LAD 324 Reference Weight kg 0.212 Weight kg 0.120 0.240 Weight kg 0.078

510365

Direct starter
LAD 324 Power connection kit 1 plate LAD 311 for GV2 ME and 2 power connection modules LAD 341 LAD 252

Reversing starter
563641

To build a reversing starter, order 2 kits LAD 252 Description Outgoing terminal block Description Maximum connection c.s.a. 6 mm2 Application Connection of motor cables No. of starters 1 1 Sold in lots of 10 Sold in lots of 10 10 Reference LAD 331 Unit reference LAD 311 LAD 341 Weight kg 0.050 Weight kg 0.042 0.018

Plate for mounting a GV2 ME circuit-breaker and a contactor Power connection module LAD 252

(1) Cables with one end pre-crimped are available to allow fast connection. References: 1 set of 3 x 6 mm2 cables (length 1 m: LAD 3B061, length 2 m: LAD 3B062 and length 3 m: LAD 3B063 , 1 set of 3 x 10 mm2 cables (length 1 m: LAD 3B101, length 2 m: LAD 3B102 and length 3 m: LAD 3B103 , 1 set of 3 x16 mm2 (length 1 m: LAD 3B161, length 2 m: LAD 3B162 and length 3 m: LAD 3B163.

563643

LAD 331

Presentation: pages 1/214 and 1/215

Description: pages 1/216 and 1/217

Characteristics: pages 1/222 and 1/223

Dimensions: pages 1/224 and 1/225

Schemes: pages 1/226 and 1/227

1/219

1/220

References (continued)

Installation system
TeSys Quickfit for motor starter components
Components with spring terminals

503847

Control-command pre-wiring components


Description Control connection modules TeSys d coil voltage a 12... 250 V or c 5.... 130 V c 24 V Type of coil control relay Electromechanical Without relay Type of starter Direct Reversing Direct Reversing Reference LAD 9AP31 r LAD 9AP32 r LAD 9AP3D1 r LAD 9AP3D2 r Weight kg 0.150 0.200 0.140 0.190

Parallel wiring modules (c 24 V)


Description Splitter box LAD 9AP3p Description Advantys STB parallel interface module Connectors PLC side 2 x HE 10 20-way Connectors PLC side Reference Motor starter side 8 x RJ45 LU9 G02 Weight kg 0.260

Reference Motor starter side 4 x RJ45 STB EPI 2145

Weight kg 0.165

Connection cables
Between the control connection module and the splitter box LU9 G02 or STB EPI 2145
Connectors 2 x RJ45 connectors Length m 0.3 1 3 Reference LU9 R03 LU9 R10 LU9 R30 Weight kg 0.045 0.065 0.125

Between splitter box LU9 G02 and the PLC


Type of connection PLC side HE 10 20-way Gauge Splitter box side HE 10 20-way AWG 22 mm 2 0.324 m 0.5 1 2 3 5 1 2 3 3 5 TSX CDP 053 TSX CDP 103 TSX CDP 203 TSX CDP 303 TSX CDP 503 ABF H20 H100 ABF H20 H200 ABF H20 H300 TSX CDP 301 TSX CDP 501 kg 0.085 0.150 0.280 0.410 0.670 0.080 0.140 0.210 0.400 0.660 C.s.a. Length Reference Weight

28

0.080

Bare wires

HE 10 20-way

22

0.324

Separate components
Description Characteristics Sold in lots of 10 Unit reference APE 1PRE21 Weight kg 0.020

Spring terminal connections for: b the external contact b the auxiliary power supply Self-stripping connector for: b the external contact b the auxiliary power supply Connecting cable between module APP 1Cp and splitter box LU9 G02 (length: 0.6 m)

2-way, 5 mm pitch Wire c.s.a.: 0.22.5 mm

2-way, 5 mm pitch Wire c.s.a.: 0.75 mm

16

APE 1PAD21

0.020

Connectors: 1 x 30-way HE 10 2 x 20-way HE 10

APP 2AH40H060

0.400

r Available 3rd quarter 2006.

Presentation: pages 1/214 and 1/215

Description: pages 1/216 and 1/217

Characteristics: pages 1/222 and 1/223

Dimensions: pages 1/224 and 1/225

Schemes: pages 1/226 and 1/227

1/221

Characteristics

Installation system
TeSys Quickfit for motor starter components

Type of control connection module

LAD 9AP3pp IEC 60439-1 UL, CSA (pending) IP 40 (mounted assembly) 960 11 ms and 15 gn (half sine wave) 2100 Hz: 4 and 3100 Hz: 0.7 Level 3 10 (261000 MHz) Level 3 2 in common mode, 0.6 in differential mode Wave form: 1.2/50 s - 8/20 s 10 (0.15...80 MHz) - 5+ 60 - 5+ 40 - 40+ 70 > 30 3 On 2 x 35 mm rails or with 2 x 5.5 mm screws on plate for GV2 ME 3 16 25 25 2 1.5 2.5 2.5

General environment
Standard Certifications Degree of protection Resistance to incandescent wire Shock resistance Vibration resistance Resistance to electrostatic discharge Resistance to radiated fields Immunity to fast transient currents Surge withstand Immunity to radio electrical fields Ambient air temperature Conforming to IEC 60529 Conforming to IEC 60695-2-1

Conforming to IEC 60068-2-27 Conforming to IEC 60068-2-6 gn and BV/LR Conforming to IEC 61000-4-2 Conforming to IEC 61000-4-3 Conforming to IEC 61000-4-4 Conforming to IEC 61000-4-5 Conforming to IEC 61000-4-6 Operation in floor-standing enclosure Operation in wall-mounted enclosure Storage For inserting cables and heat dissipation V/m

kV V C C C mm

Space required around mounted assembly Degree of pollution Assembly fixing Suitable wire Voltage supply Number of wires c.s.a. for power Flexible cable with cable end Flexible cable without cable end Solid cable Voltage supply Number of wires for contactor Flexible cable with cable end coil control (max) Flexible cable without cable end (max) Solid cable (max)

mm mm mm mm mm mm

3-phase power circuit characteristics


Maximum current Per power Conforming to IEC supply Per sub-base Conforming to IEC GV2 operating limit Maximum current per starter Insulation voltage Operational voltage U imp Rated operational frequency Rated conditional Conforming to IEC short-circuit current Isc at 415 V Permissible Conforming to IEC short-time rating Icw 60439-1 60439-1 A A A V V kV Hz kA kA 60 (single power supply to one or more sub-bases or splitter boxes) 60 80 % of Imax at 60 C ambient temperature (see table on opposite page) 25 (with an empty slot between two starters) 750 690 6 50-60 50 9.1 (for 70 ms)

60439-1 60439-1

Control circuit characteristics


Contactor coil control voltage V V V a 12250 (with interface relay) c 524 (without interface relay) c 5130 (with interface relay)

Presentation: pages 1/214 and 1/215

Description: pages 1/216 and 1/217

References: pages 1/218 to 1/221

Dimensions : pages 1/224 and 1/225

Schemes: pages 1/226 and 1/227

1/222

Characteristics (continued)

Installation system
TeSys Quickfit for motor starter components

Table of GV2 circuit-breaker current limitation at 60C ambient temperature with TeSys Quickfit
Circuit-breaker reference GV2 ME06 GV2 ME07 GV2 ME08 GV2 ME10 GV2 ME14 GV2 ME16 GV2 ME20 GV2 ME21 GV2 ratings (1) 1 - 1.6 A 1.6 - 2.5 A 2.5 - 4 A 4 - 6.3 A 6 - 10 A 9 - 14 A 13 - 18 A 17 - 23 A Maximum current of GV2 with TeSys Quickfit 1.28 A 2A 3.2 A 5A 8A 11.2 A 14.4 A 18 A

Electromechanical relay characteristics


Type of control connection module Rated voltage at Us Energisation threshold at 40 C Drop-out voltage at 20 C Maximum operational voltage Maximum current at Us Drop-out current at 20 C Maximum power dissipated at Us Supply failure V V V V mA mA W ms LAD 9AP31, LAD 9AP32 c 24 c 19.2 c 2.4 c 30 15 1 0.36 5

Characteristics of the electromechanical relay control circuit (PLC side)

Characteristics of the electromechanical relay output circuit


Contact type Maximum switching voltage Frequency of the operating current Maximum current of the contact V V Hz A 1 N/O a 250 c 130 50/60 4

Other characteristics of the electromechanical relay


Maximum operating time at Us Between coil energisation (including bounce) and closing of the contact Between coil de-energisation and opening of the contact Maximum operating rate No-load At Ie Mechanical life In millions of operating cycles Dielectric strength Rated impulse withstand voltage (Uimp) Primary/secondary rated insulation voltage Maximum current 24 V - DC13 for 500 000 operations 230 V - AC15 ms ms Hz Hz 10 5

10 0.5 20 V 1000 (50/60 Hz) - 1 min kV 2.5 V 300 A 0.6 A 0.9 (1) Thermal trip setting range.

Presentation: pages 1/214 and 1/215

Description: pages 1/216 and 1/217

References: pages 1/218 to 1/221

Dimensions: pages 1/224 and 1/225

Schemes : pages 1/226 and 1/227

1/223

Dimensions

Installation system
TeSys Quickfit for motor starter components

Dimensions

Mounted assembly (TeSys Quickfit for components with spring terminals)


120

5 4 3 2 1

255

110 135
1 2 3 4 5 6 7 Circuit-breaker and contactor support plate Power connection module Power splitter box Control splitter box Upstream terminal block Control connection module Outgoing terminal block

(1)

(1) 2 starters: 90 mm, 4 starters: 180 mm, 8 starters: 360 mm.

Presentation: pages 1/214 and 1/215

Description: pages 1/214 and 1/215

Characteristics: pages 1/222 and 1/223

References: pages 1/218 to 1/221

285

Schemes: pages 1/226 and 1/227

1/224

Dimensions (continued) schemes

Installation system
1

TeSys Quickfit for motor starter components

Dimensions
Parallel wiring modules
Splitter box LU9 G02 Parallel wiring module Advantys STB EPI 2145

56

42 155 120 35

35

75

47

70

28,1 (1)

Schemes
Splitter box LU9 G02
X1 8 7 6 5 4 3 2 1 LU9 G02

X2

RJ45 X3

(2)
RJ45 X4

RJ45 X5 8 7 6 5 4 3 2 1

RJ45

X6

RJ45

20 19 18 17 16 15 14 13 12 1110 9 8 7 6 5 4 3 2 1

Control contact NC Output common NC Contactor status NC Circuit-breaker status Input common

X10
Control X1 Control X2 Control X3 Control X4 Control X5 Control X6 Control X7 Control X8 Not used with TeSys Quickfit NC NC NC NC + c 24 V - c 24 V + c 24 V - c 24 V

(3)
X7

RJ45 X8

RJ45 c 24 V

24 V Aux Inputs

Outputs

20 19 18 17 16 15 14 13 12 1110 9 8 7 6 5 4 3 2 1

Control contact NC Output common NC Contactor status NC Circuit-breaker status Input common

10

(1) Dimension to be multiplied by the number of STB EPI 2145 modules present in the configuration.

RJ45

X9
Fault X1 Fault X2 Fault X3 Fault X4 Fault X5 Fault X6 Fault X7 Fault X8 Pole status X1 Pole status X2 Pole status X3 Pole status X4 Pole status X5 Pole status X6 Pole status X7 Pole status X8 + 24 V Aux - 24 V Aux + 24 V Aux - 24 V Aux

Colours of TSX CDPppp connection cable wires (4)


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 White Brown Green Yellow Grey Pink Blue Red Black Violet Grey-pink Red-blue White-green Brown-green White-yellow Yellow-brown White-grey Grey-brown White-pink Pink-brown

(2) 20-way HE 10 input connector. (3) 20-way HE 10 output connector. (4) Corresponding to colour of the HE 10 connector pin wires. Characteristics: pages 1/222 and 1/223 References: pages 1/218 to 1/221 Schemes: pages 1/226 and 1/227

Com

Presentation: pages 1/214 and 1/215

Description: pages 1/214 and 1/215

Com

1/225

Schemes (continued)

Installation system
TeSys Quickfit for motor starter components

Wiring schemes

With relay
LAD9 AP31 LAD9 AP32

13

23

13
Q1

Q1

14

24

14
21

21

24

23

13

KM1

(1)

13

KM1

13

21

KM2

14

22

22

14

KA1 (2)

14

KA1 (2)

22

(1)

(1)

KA2 (2)

Ph

Ph

8 7 6 5 4 3 2 1

8 7 6 5 4 3 2 1 Shunt 1

8 7 6 5 4 3 2 1 Shunt 1

Ph
Shunt 2

Q1 Thermal-magnetic motor circuit-breaker. (1) Contactor coil. (2) Interface relay.

Presentation: pages 1/214 and 1/215

Description: pages 1/214 and 1/215

Characteristics: pages 1/222 and 1/223

References: pages 1/218 to 1/221

Dimensions: pages 1/224 and 1/225

1/226

Schemes (continued)

Installation system
TeSys Quickfit for motor starter components

Wiring schemes (continued)


Without relay
LAD9 AP3D1 LAD9 AP3D2

1
13
Q1

13

23

Q1

14

24

14 21

21

24

23

13

13

KM1

KM1

13

21

KM2

14

22

22

14

8 7 6 5 4 3 2 1 Shunt 1

8 7 6 5 4 3 2 1 Shunt 1

8 7 6 5 4 3 2 1 Shunt 2

Q1 Thermal-magnetic motor circuit-breaker. (1) Contactor coil.

Presentation: pages 1/214 and 1/215

Description: pages 1/214 and 1/215

Characteristics: pages 1/222 and 1/223

References: pages 1/218 to 1/221

14

22

(1)

(1)

(1)

Dimensions: pages 1/224 and 1/225

1/227

5 1

8 10 11

12

6 9 8

6 7 13

10

15

12

14

1/228

Presentation

Power distribution in control panels


Pre-assembled panel busbar system AK5

The assembly of automated control and distribution panels requires the use of products that are not only safe but also simple and quick to mount and cable. The AK5 pre-assembled busbar system meets these criteria by incorporating prefabricated elements which cater for 3 principal functions:

Carrying of electric current


Pre-assembled 4-pole busbar system 1, 160 A at 35 C. 4-pole busbar systems can be used for 3-phase + Neutral or 3-phase + Common. The busbar systems are available in 6 lengths: 344, 452, 560, 668, 992, 1100 mm. An incoming supply terminal block 2 is located at the extreme left of the busbar system. "Knock-out" partitions allow connection of the power supply from above or below to the terminal block connections 3 which are protected by a removable cover 4. Upstream protection of the busbar system is shown on page 1/230.

Current distribution
Tap-off units 5 (factory assembled) are available in 4 versions: b 2-pole, b 3-pole, b 4-pole (3-phase + Neutral), b 4-pole (3-phase + Common). The tap-offs clip onto the busbar system with instantaneous mechanical and electrical connection to the busbars. 2 ratings are available: 16 and 32A. The tap-off units ensure not only rapid mounting, but also a neat appearance for the power distribution system and complete safety when accessing under live circuit conditions.

Component mounting
Component mounting plates with incorporated tap-off allow mounting of and supply of power to components. They are available in 25 A or 50 A ratings. These mounting plates clip onto the mounting rail 11, which also supports the busbar system, and at the same time make electrical connection via the incorporated tap-off. 2 types of mounting plate are available: b single plate 6 (height 105 mm), with bolt-on 35 mm wide 7 rail 7, which may be bolted on in one of two positions, allowing height adjustment of 10 mm. b double plate 8 and 14 (height 190 mm), with two bolt-on, 35 mm wide 7 rails 9 mounted on 100 mm fixing centres; each rail may be bolted on in one of 4 positions, allowing height adjustment in 10 mm steps. These plates are supplied with connectors 12 to allow wiring between control and protection devices. Single mounting plates enable the following types of distribution: b 2-pole (Ph + N) and (Ph + Ph) b 3-pole, b 4-pole (3 Ph + N or 3 Ph + common). Double mounting plates enable the following types of distribution; 2-pole (Ph + N, Ph + Ph), 3-pole or 4-pole (3 Ph + N and 3 Ph + common). Extension plates 10 can be bolted onto single and double mounting plates to enable mounting of wider components. Using a side stop 15 in conjunction with these extension plates also supports the AK5 JB busbar system when used vertically. A control terminal block 13 comprising a support plate bolted onto the single or double mounting plates and a 10-pole plug-in block, enables connection of the control circuit wires (c.s.a. 1.5 mm 2 max).

Characteristics : pages 1/230 and 1/231

References : pages 1/234 and 1/235

Dimensions : pages 1/236 and 1/237

Mounting possibilities : pages 1/232 and 1/233

1/229

Characteristics

Power distribution in control panels


Pre-assembled panel busbar system AK5

Busbar system characteristics

Conforming to standards Product certifications Degree of protection Against access to live parts Conforming to IEC 60695 Conforming to UL 94 Number of conductors Supply current Rated operational frequency Rated operational current Ambient temperature 35 C Hz A AK5 JB14p C

IEC 60439 UL, CSA, DNV, LROS IP XXB conforming to IEC 60529

Flame resistance

850 (incandescent wire) V0 4 a 50 or 60 160

Coefficient K to be applied according to the ambient temperature

35

40

45

50

55

60

0.96

0.92

0.88

0.83

0.78

Rated insulation voltage

Conforming to IEC 60439-1 Conforming to UL and CSA

V V

690 600 Off-load plugging-in and unplugging, with supply switched on 400 480 Plugging-in and unplugging, with supply switched off 690 600 25

Operational voltage Conforming to IEC 60439-1 Conforming to UL, CSA V V

Conforming to IEC 60439-1 Conforming to UL, CSA Maximum permissible peak current Maximum let-through energy Upstream short-circuit (1) and overload protection Type of protection

V V kA

A2s

1 x 107 Merlin Gerin circuit-breaker NS 160 H NS 160 H 160 70 Fuses aM 160 100 gF 160 100

Rating Prospective short-circuit current Operational current Connection Flexible cable with cable end Solid cable Tightening torque Mounting position Horizontal or vertical (2)

A kA

160 36

160 Maximum c.s.a.

160

160 Minimum c.s.a. 2.5 2.5

160

mm2 mm2 Nm

70 70 10

Fixing with screws provided (1) For conditions where conditional short-circuit current exceeds 25 kA. (2) Using side stop AK5 BT01 on mounting plates AK5 PA. Dimensions : pages 1/236 and 1/237 Mounting possibilities : pages 1/232 and 1/233

Presentation : pages 1/228 and 1/229

References : pages 1/234 and 1/235

1/230

Characteristics (continued)

Power distribution in control panels


Pre-assembled panel busbar system AK5

Tap-off characteristics
Type AK5 PC12 AK5 PC12PH AK5 PC13 AK5 PC14 AK5 PC131 AK5 PC32L AK5 AK5 PC32LPH PC33 PC33L AK5 PC34 PC34L AK5 PC331

Conforming to standards Product certifications Degree of protection Polarity

IEC 60439 UL, LROS, CSA, DNV Against access to live parts: IP XXB conforming to IEC 60529 Phase + Neutral mm 2 2 x 2.5 Phase + Phase 2 x 2.5 3-phase 3-phase + Neutral 4 x 2.5 3-phase + Common 3 x 2.5 1 x 1.5 Phase + Neutral 2x4 Phase + Phase 2x4 3-phase 3-phase + Neutral 4x4 3-phase + Common 3x4 1 x 1.5

Conductor c.s.a. (UL cables)

3 x 2.5

3x4

Conductor colours

Black Blue (Neutral) A 16

Black

Black

Black Blue (Neutral) 16

Black Black White Blue (Common) (Neutral) 16 32 10 (Common)

Black

Black

Black Blue (Neutral) 32

Black White (Common) 32 10 (Common)

Permissible current

16

16

32

32

Rated insulation voltage Rated peak current Maximum let-through energy Conductor insulation Type

V kA A2s

690 conforming to IEC 60439-1 6 100 000 PVC 105 C AK5 PA211N1 PA211N2 PA211N3 PA212N1 PA212N2 PA212N3 IEC 60439 UL, LROS, CSA, DNV Against access to live parts: IP XXB conforming to IEC 60529 Ph + N Ph + Ph 3-phase 3-phase + Neutral 4x4 3-phase + Common 3x4 1 x 1.5 25 10 (Common) 3-phase 3-phase + Neutral 2 x (4 x 4) 3-phase + Common 2 x (3 x 4) 1 x 1.5 50 10 (Common) AK5 PA211PH12 PA211PH13 PA211PH23 PA212PH12 PA212PH13 PA212PH23 AK5 PA231 PA232 PA232S AK5 PA241 PA242 200 000

Tap-off characteristics
AK5 PA2311 PA2312 PA2312S AK5 PA532 AK5 PA542 AK5 PA5312

Conforming to standards Product certifications Degree of protection Polarity

Conductor c.s.a. (UL cables) Permissible current

mm 2

2x4

2x4

3x4

2 x (3 x 4)

25

25

25

25

50

50

Rated insulation voltage Rated peak current Maximum let-through energy Conductor insulation

V kA A2s

690 conforming to IEC 60439-1 6 200 000 PVC 105 C

Characteristics of mounting rails AM1 DL201 and AM1 DL2017 Type Omega 7 (width 75 mm, depth 15 mm)
Material Surface treatment 2 mm sheet steel Zinc

Presentation : pages 1/228 and 1/229

References : pages 1/234 and 1/235

Dimensions : pages 1/236 and 1/235

Mounting possibilities : pages 1/232 and 1/233

1/231

Mounting (equipment possibilities)

Power distribution in control panels


1

Pre-assembled panel busbar system AK5

Component mounting plates incorporating tap-off mounted on AK5 JB busbar system

Note: if the equipment is wider than the mounting plate, an extension plate can be used to increase the width of the support plate. (1) 3-pole + common Mounting plate Width in mm incorporating Height in mm tap-off No. of 18 mm pitches Thermal current Application Type of starter Minimum centres with 60 mm ducting

AK5 PA211N1 PA211N2 PA211N3 54 105 3 25 A Ph + N

AK5 AK5 PA231 PA241 PA2311 (1) 54 105 3 25 A 3-Ph 54 105

AK5 PA212N1 PA212N2 PA212N3 54 190 3 25 A Ph + N

AK5 PA212PH12 PA213PH13 PA212PH23 54 190 3 25 A Ph + Ph

AK5 AK5 PA232 PA242 PA2312 (1) 54 190 3 25 A 3-Ph 54 190

AK5 PA232S PA2312S (1) 108 190

AK5 AK5 PA532 PA542 PA5312 (1) 108 190 6 50 A 3-Ph 108 190 6 50 A 3-Ph + N

3 25 A 3-Ph + N Number of points used on the

4 6 25 A 25 A 3-Ph + 3-Ph N

busbar system

Fuses, contactors and thermal overload relay


LS1 D25 170 LS1 D25 + LA8 D254 170 LS1 D25 + LC1 D09 to D25 and overload relay up to LR2 D1322 320 LS1 D25 + LC1 D09 to D25 (with 1 add-on block LA8 D) + 320 overload relay up to LR2 D1322 LS1 D25 + LC2 D09 to D18 (with 1 add-on block LA8 D) + 320 overload relay up to LR2 D1322 LS1 D25 + LC2 D25 (with 1 add-on block LA8 D) + 320 overload relay up to LR2 D1322 4 4 5 4 4

Fuses, reversing contactors + thermal overload relay


6

Optimal breaker switch


GK2 CF03 to 22 GK2 CF03 to 22 + 4 blocks GK2 AX GK3 EF40 GK3 EF40 + 4 blocks GK2 AX 170 170 270 270 3 5 6 6

Optimal breaker switch + contactor + thermal overload relay


GK2 CF03 to CF21 + LC1 D09 to D18 + overload relay up to 320 LR2 D1322 GK2 CF03 to CF22 + LC1 D09 to D25 + overload relay up to 320 LR2 D1322 GK2 CF03 to CF22 + 4 blocks GK2 AX + LC1 D09 to D18 with 1 320 block LA8 D + overload relay up to LR2 D1322 GK2 CF03 to CF22 + 4 blocs GK2 AX + LC2 D09 to D18 with 320 1 block LA8 D + overload relay up to LR2 D1322 GK2 CF03 to CF22 + 4 blocks GK2 AX + LC2 D25 with 1 block 320 LA8 D + overload relay up to LR2 D1322 3

Optimal breaker switch + reversing contactor + thermal overload relay


6

Presentation : pages 1/228 and 1/229

Characteristics : pages 1/230 and 1/231

References : pages 1/234 and 1/235

Dimensions : pages 1/236 and 1/237

1/232

Mounting (equipment possibilities)


(continued)
1

Power distribution in control panels


Pre-assembled panel busbar system AK5

Component mounting plates incorporating tap-off mounted on AK5 JB busbar system

Note 1: if the equipment is wider than the mounting plate, an extension plate can be used to increase the width of the support plate. Note 2: for upstream protection, see page 1/230. (1) 3-pole + common Mounting plate Width in mm incorporating Height in mm tap-off No. of 18 mm pitches Thermal current Application Type of starter Minimum centres with 60 mm ducting 170 270

AK5 PA211N1 PA211N2 PA211N3 54 105 3 25 A Ph + N

AK5 AK5 AK5 PA241 PA212N1 PA212PH12 PA212N2 PA213PH13 PA212N3 PA212PH23 54 54 54 105 190 190 3 3 3 25 A 25 A 25 A 3 Ph + Ph + N Ph + Ph N Number of points used on the busbar system

AK5 PA231 PA2311 (1) 54 105 3 25 A 3 Ph

AK5 PA232 PA2312 (1) 54 190 3 25 A 3 Ph

AK5 AK5 PA242 PA232S PA2312S (1) 54 108 190 190 4 6 25 A 25 A 3 Ph + 3 Ph N

AK5 PA532 PA5312 (1) 108 190 6 50 A 3 Ph

AK5 PA542

108 190 6 50 A 3 Ph + N

Motor circuit-breaker (type 1 coordination)


GV2 p06 to p22 GV3 M01 to M40 3 6

Circuit-breaker + contactor
GV2 p06 to p16 + LC1 D09 or D12 with 1 add-on block LA8 D GV2 p06 to p20 + LC1 D09 to D18 GV2 p06 to p22 + LC1 D09 to D25 with 1 add-on block LA8 D GV3 M01 to M40 with GV1 App + LC1 D09 to D32 GV3 M01 to M40 + LC1 D09 to D32 with 1 add-on block LA8 D 270 270 4 3

270 270 270

7 8

Motor circuit-breaker + reversing contactor


GV2 p06 to p20 + LC2 D09 to D18 with or without add-on block 270 LA8 D GV2 p22 + LC2 D25 with 1 addon block LA8 D 270 LD1 LB030 + LB1 LB03P pp (integral 18) 6 7

Integral contactor breaker + protection module


270 LD1 LB030 with 2 add-on blocks LA1 LB + LB1 LB30P (integral 18) 270 LD1 LB030 with 4 add-on blocks LA1 LB + LB1 LB03P (integral 18) 270 LD1 LC030 + LB1 LC03M (integral 32) 270 LD1 LC030 + LB1 LC03M (integral 32) with 1 add-on block 270 LA1 LC and 1 reset device LA1 LC052p LD1 LC030 with 2 add-on blocks LA1 LB + LB1 LC03M (integral 32) 270 LD5 LB130 + LB1 LB03P pp 270 LD5 LB130 with 3 add-on blocks LA1 LB + LB1 LB03P 270 2369p 2370p 2371p and 2372p 170 170 170 3 4 6 6 7

2 2 3 4

6 8 3

6 3 4

Reversing contactor breaker integral 18 + protection module

Merlin Gerin C 60 circuit-breaker for circuit protection

Presentation : pages 1/228 and 1/229

Characteristics : pages 1/230 and 1/231

References : pages 1/234 and 1/235

Dimensions : pages 1/236 and 1/237

1/233

References

Power distribution in control panels


Pre-assembled panel busbar system AK5 Busbar systems, tap-off units

Busbar systems

The busbar system can be screw-mounted onto any type of support. However, if it is to be used in conjunction with component mounting plates incorporating a tap-off, it is essential that it is mounted on the AM1 DL201 rail. When mounting tap-offs, the rated operational current of the busbar system should be taken into account: 160 A at 35 C. Number of Number of Length Suitable for Reference Weight conductors tap-offs at mounting in 18 mm intervals enclosure width mm mm kg 4 (1) 12 344 600 AK5 JB143 0.700 18 24 30 452 560 668 992 1100 800 800 800 1200 1200 AK5 JB144 AK5 JB145 AK5 JB146 AK5 JB149 AK5 JB1410 0.900 1.100 1.300 1.900 2.100

AK5 JB1

48 54

Omega rail, width 75 mm


This rail is designed to accommodate the busbar system when it is used with AK5 PA mounting plates incorporating tap-offs. It supports the busbar system. The plates simply clip onto the rail. Material and Depth Length Sold in Unit Weight surface treatment lots of reference 2 mm sheet steel treated with zinc mm 15 mm 2000 (4) 6 AM1 DL201 kg 3.000

Removable power sockets


Use Number of points Thermal used on the current busbar system A 1 16 32 Cable length mm 200 1000 Sold in lots of Unit reference Weight

Single-phase + Neutral

6 (2) 6 (2)

AK5 PC12 AK5 PC32L

kg 0.035 0.040

AK5 PC12
2-phase 1 16 32 3-phase 2 16 32 200 1000 200 250 1000 6 (3) 6 (3) 6 6 6 6 6 6 6 6 AK5 PC12PH AK5 PC32LPH AK5 PC13 AK5 PC33 AK5 PC33L AK5 PC14 AK5 PC34 AK5 PC34L AK5 PC131 AK5 PC331 0.035 0.040 0.040 0.045 0.060 0.045 0.050 0.065 0.045 0.050

AK5 PC14

3-phase + Neutral

16 32

200 250 1000

3-phase + common

AK5 GF1

16 10 (common) 32 10 (common)

200 250

Accessories
Description Maximum no. of connections C.s.a. Sold in lots of Unit reference Weight kg 0.300 mm 2 Cable guide 4 2.5 or 4 20 AK5 GF1 (1) 4-pole: 3-phase + Neutral or 3-phase + Common. (2) Total of 6 sockets supplied: 2 sockets (N + L1), 2 sockets (N + L2), 2 sockets (N + L3). (3) Total of 6 sockets supplied: 2 sockets (L1 + L2), 2 sockets (L1 + L3), 2 sockets (L2 + L3). (4) Cut and drill to suit use.

Characteristics: pages 1/230 and 1/231

Dimensions: pages 1/236 and 1/237

Mounting possibilities: pages 1/232 and 1/233

1/234

References

Power distribution in control panels


Pre-assembled panel busbar system AK5
Component mounting plates, extension plates, terminal blocks, mounting rails, accessories

Component mounting plates incorporating tap-off


Single plate (height 105 mm)
Use No. of 18 mm points used on the busbar system 3 Phase Thermal current Number of 6 rails for component support 1 1 1 1 1 1 1 1 1 Reference Weight

Single-phase + neutral

Ph1+N Ph2+N Ph3+N Ph1+Ph2 Ph1+Ph3 Ph2+Ph3

A 25 25 25 25 25 25 25 25 25

AK5 PA211N1 AK5 PA211N2 AK5 PA211N3 AK5 AK5 AK5 AK5 AK5 AK5 PA211PH12 PA211PH13 PA211PH23 PA231 PA2311 PA241

kg 0.135 0.135 0.135 0.135 0.135 0.135 0.140 0.145 0.145

2-phase

AK5 PA231
3-phase 3-phase + common 3-phase + neutral 3 3 3

Double plate (height 190 mm)


Prefabricated 25 A connectors are supplied for connecting the 2 protection and control devices. Single-phase + neutral 2-phase 3 Ph1+N Ph2+N Ph3+N Ph1+Ph2 Ph1+Ph3 Ph2+Ph3 25 2 25 2 25 2 25 2 25 2 25 2 25 2 25 2 50 1 25 2 25 (10 common) 2 25 (10 common) 2 50 (10 common) 1 50 1 AK5 AK5 AK5 AK5 AK5 AK5 AK5 AK5 AK5 AK5 AK5 AK5 AK5 AK5 PA212N1 PA212N2 PA212N3 PA212PH12 PA212PH13 PA212PH23 PA232 PA232S PA532 PA242 PA2312 PA2312S PA5312 PA542 0.135 0.135 0.135 0.135 0.135 0.135 0.230 0.600 0.700 0.230 0.235 0.610 0.710 0.715

3-phase

3 6 3 3 6 6

3-phase + neutral 3-phase + common

AK5 PA232
3-phase + neutral

Extension plates
These plates bolt onto the support plates, after having removed them from the rails, to be able to mount wider components. Use Number of tap-offs Reference Weight at 18 mm intervals kg For mounting plates Single 4 AK5 PE17 0.100 incorporating Double 4 AK5 PE27 0.150 tap-off

Side stop (AK5 JB mounted vertically)


Use Sold in lots of 50 Sold in lots of Unit reference AK5 BT01 Unit reference Weight kg 0.005 Weight kg

For extension plate

Control terminal blocks


AK5 BT01
Thermal current A A 10-pole terminal blocks, for screwing onto plate AK5 PAppp Description

10 10 AK5 SB1 10-pole front connecting plug-in terminal blocks which can be clipped onto 1 6 4 rails Fixed part Moving part 10 10 Marking 10 10 AB1 DV10235U AB1 DVM10235U

0.065

0.047 0.021 Weight kg 0.050 0.050 0.050 0.050

Accessories
AK5 SB1
Sold in Unit lots of reference Strips of 09 25 AB1 Rp (1) clip-in markers + 25 AB1 R12 10 identical numbers, signs 25 AB1 R13 or capital letters per strip AZ 25 AB1 G p (1) (1) Replace the p in the selected reference with the number or letter required. Example: AB1 R1 or AB1 GA. Description

Presentation : pages 1/228 and 1/229

Characteristics : pages 1/230 and 1/231

Dimensions : pages 1/236 and 1/237

Mounting possibilities : pages 1/232 and 1/233

1/235

Dimensions

Power distribution in control panels


Pre-assembled panel busbar system AK5

Busbar systems

AK5 JBppp

82

79

30
AK5

G a

JB143 JB144 JB145 JB146 JB149 JB1410

344 452 560 668 992 1100

330 438 546 654 978 1086

N of 18 mm points 12 18 24 30 48 54

81

Busbar feed units


AK5 JBppp Installation of AK5 JBppp busbar systems Connection Flexible cable with or without cable end 1 x 2.5 1 x 70 (1) 2 x 2.5 2 x 35 Flexible bar Flexible bar 9x4 9x4 + + 1 x 2.5 1 x 35 2 x (9 x 4) C.s.a. in mm2 min. max.

+ flexible cable with or without cable end

(1) Maximum c.s.a. or connection of conductor without cable end.

Removable power sockets, 16 and 32 A


AK5 PC12p, AK5 PC32Lp

Mounting plates incorporating tap-offs, 25 A


AK5 PA2p1, AK5 PA2311, AK5 PA211pppp

45
AK5 PE17

Single width extension plates

53 (1)

105

45,5

10

38

35,5

15

46

54

15 7

71

Note : It is recommended that the power sockets or the removable plates are connected as close as possible to the busbar feed unit. (1) Can be fixed at 43 mm

Presentation : pages 1/228 and 1/229

Characteristics : pages 1/230 and 1/231

References : pages 1/234 and 1/235

Mounting possibilities : pages 1/232 and 1/233

1/236

10

105

AK5 PCp3, AK5 PC33L AK5 PCp4, AK5 PC34L AK5 PCp31

53 (1)

38

17,5

45,5

Dimensions (continued)

Power distribution in control panels


Pre-assembled panel busbar system AK5

Mounting plates incorporating tap-off


AK5 PA232, AK5 PA2312, AK5 PA242

Double width extension plate


AK5 PE27

1
53 (1) 100

10 100 190

40

53 (1)

15

46

54

15 7

71

Mounting plates incorporating tap-off


AK5 PA232S, AK5 PA2312S AK5 PA532, AK5 PA5312, AK5 PA542

53 (1)

10

10 100 190

93 63 106 63 106

190

10

Side stop
AK5 BT01

Control terminal block


AK5 SB1

15,5 4,2 75

22

7
(1) Can be fixed at 43 mm Presentation : pages 1/228 and 1/229 Characteristics : pages 1/230 and 1/231

22

54

References : pages 1/234 and 1/235

Mounting possibilities : pages 1/232 and 1/233

10 10 5

p. 0,8

20

190

1/237

Selection guide

Variable speed drives for asynchronous motors

Applications Application area

Speed control for asynchronous motors Building (HVAC) (1) Industry Pumps and fans Simple machines Pumps Simple machines

Type of machine

Power range for 5060 Hz supply (kW) Single phase 100120 V (kW) Single phase 200240 V (kW) Three phase 200230 V (kW) Three phase 200240 V (kW) Three phase 380480 V (kW) Three phase 380500 V (kW) Three phase 525600 V (kW) Drive Output frequency Type of control Asynchronous motor

0.7530 0.7530 0.7530 0.5200 Hz Sensorless flux vector control, voltage/frequency ratio (2 or 5 points), energy saving ratio 110% of the nominal motor torque

0.182.2 0.180.75 0.182.2 0.182.2 0.5200 Hz Sensorless flux vector control

0.1815 0.182.2 0.1815 0.3715 0.7515 0.5500 Hz

Synchronous motor Transient overtorque

150170% of the nominal motor torque

180% of the nominal motor torque for 2 seconds

Functions Number of functions Number of preset speeds Number of I/O Analog inputs Logic inputs Analog outputs Logic outputs Relay outputs Communication Embedded Available as an option

50 7 2 3 1 2 Modbus LON WORKS, METASYS N2, APOGEE FLN, BACnet

26 4 1 4 1 1

50 16 3 6 1 2 Modbus and CANopen Ethernet TCP/IP, DeviceNet, Fipio, Profibus DP

Cards (available as an option)

Standards and certification

IEC/EN 61800-5-1, IEC/EN 61800-3 (environments 1 and 2) EN 55011, EN 55022: class A, EN 55011, EN 55022: class B with option card, class A gr.1 and class B e, UL, CSA, C-Tick, NOM 117 e, UL, CSA, C-Tick, N998

EN 55011, EN 55022: class A, class B with option card, e, UL, C-Tick, N998

References

ATV 21

ATV 11

ATV 31

Pages

Please consult the Altivar 21 Please consult the Soft starters and variable speed drives variable speed drives catalogue catalogue (1) Heating Ventilation Air Conditioning

1/238

Pumps and fans

Complex, modular machines, high-power machines Machines requiring high-performance torque and accuracy at very low speed as well as high dynamics

0.37630 0.375.5 0.7590 0.75630 0.51000 Hz up to 37 kW, 0.5500 Hz from 45 kW to 630 kW Sensorless flux vector control, voltage/frequency ratio (2 or 5 points), energy saving ratio

0.37500 0.375.5 0.3775 0.75500 01000 Hz up to 37 kW, 0500 Hz from 45 kW to 500 kW Flux vector control with or without sensor, voltage/frequency ratio (2 or 5 points), ENA System

110120% of the nominal motor torque for 60 seconds

Vector control without speed feedback 220% of the nominal motor torque for 2 seconds 170% for 60 seconds

> 100 8 24 620 13 08 24 Modbus and CANopen Ethernet TCP/IP, Fipio, Modbus Plus, INTERBUS, Profibus DP, Modbus/Uni-Telway, DeviceNet, LONWORKS, METASYS N2, APOGEE FLN, BACnet I/O extension cards, Controller Inside programmable card, multi-pump cards

> 150 16 24 620 13 08 24

Ethernet TCP/IP, Fipio, Modbus Plus, INTERBUS, Profibus DP, Modbus/Uni-Telway, DeviceNet

Encoder interface cards, I/O extension cards, Controller Inside programmable card

IEC/EN 61800-5-1, IEC/EN 61800-3 (environments 1 and 2, C1 to C3), EN 55011, EN 55022, IEC/EN 61000-4-2/4-3/4-4/4-5/4-6/4-11 e, UL, CSA, DNV, C-Tick, NOM 117, GOST

ATV 61

ATV 71

Please consult the Altivar 61 variable speed drives catalogue

Please consult the Altivar 71 variable speed drives catalogue

1/239

Contents

2 - TeSys motor starters enclosed version

Selection guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 2/2

VARIO enclosed switch disconnectors


b Pre-assembled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2/4 b Assembled by user . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2/5 b Add-on modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2/6

Enclosed thermal-magnetic motor circuit-breakers


b Type GV2 ME v Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2/10 v Assembly of a safety enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2/12

D.O.L. starters for motor control


b 0.55 to 30 kW v With manual control and with magnetic circuit-breakers. . . . . . . . . . . page 2/14 b 2.2 to 45 kW v Without isolating device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2/16 v With isolating device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2/20 b 0.25 to 7.5 kW v With 3-phase thermal overload relay . . . . . . . . . . . . . . . . . . . . . . . . . page 2/24 b 0.37 to 5.5 kW v With thermal magnetic circuit-breaker and contactor . . . . . . . . . . . . . page 2/26

Star-delta starters for motor control


b 5.5 to 132 kW v Without isolating device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2/28 b 7.5 to 75 kW v With isolating device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2/32 b 90 to 375 kW v Without isolating device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2/38

D.O.L. starters for control in category AC-1


b Without isolating device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2/40 b With isolating device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2/44

integral 18, 32 and 63 contactor breakers and reversing contactor breakers


b Enclosures and door interlock mechanisms for customer assembly . . . page 2/48

2/0

integral 32 and 63 contactor breakers and reversing contactor breakers


b Enclosures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2/54 b Door interlock mechanisms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2/55 b For control and protection of motors . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2/56 b For control and protection of resistive circuits in category AC-1 . . . . . . page 2/58 b Auxiliary contact blocks and accessories . . . . . . . . . . . . . . . . . . . . . . . page 2/59

Enclosed D.O.L. starters for motor control for use on a machine subject to the application of Machinery Directive 98/37/CE
b Non-reversing starters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2/62 b Reversing starters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2/64

Soft starters for asynchronous motors


Selection guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2/72

Enclosed D.O.L. starters for AS-Interface cabling system


Selection guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2/74 b Models LF1, LF2, LF7 and LF8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2/76 b Models LF1 P, LF2 P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2/86 b Models LF1 M, LF2 M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2/87 b Model LF7 P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2/88 b Model LF8 P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2/89

LA9 Z modules for AS-Interface cabling system


b For D.O.L. starters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2/102

2/1

General selection guide

TeSys enclosed starters

Applications

D.O.L. starters

Type

Standard starters

Standard power ratings of 3-phase motors in AC-3 400/415 V

437 kW

0.0645 kW

0.5530 kW

0.375.5 kW

0.2545 kW

Starters Manual Auto p p p p p

Isolation Switch Circuit-breaker Disconnector p p p p

Protection Short-circuit Overload p p p p p p p

Communication

References Non-reversing

VpF VCFN VpFX

GV2 ME GV3 CE

GV2 LC GV NGC

LE1 GVME

LE1 M LE1 D LE2 K LE2 D

Reversing

Pages

2/4 and 2/5

2/10 and 2/11

2/14

2/26

2/16, 2/17 and 2/24

2/2

Soft start units

Starters for safety applications

Starters for use on AS-Interface line

Standard star-delta starters

2.245 kW

0.0611 kW

0.069 kW

0.069 kW

0.065.5 kW

5.5132 kW

7.575 kW

p p

p p

p p

p p

p p

p p

p p

LE4 K LE4 D LE8 K LE8 D LE2 D


2/20 and 2/21

GV2 ME

LG1 K LG1 D

LG7 K LG7 D LJ7 K LG8 K LJ8 K

LF1 M LF1 P LF7 P LF2 M LF2 P LF8 P


2/86 to 2/89

LE3 K LE3 D LE3 F

LE6 D LE3 D

2/12 and 2/13

2/63

2/62, 2/63, 2/68 and 2/69

2/28, 2/29 and 2/38

2/32 and 2/33

2/3

References

Enclosed starters
VARIO enclosed switch disconnectors, pre-assembled

580545

Enclosed switch disconnectors for high performance applications


b b b b b Marking on operator O . 3-pole rotary switch disconnectors, 10 to 140 A, conforming to IEC 60947-4-1 and IEC 60204. Padlockable operating handle (padlocks not included). IP 65 degree of protection enclosures, sealable and lockable. Cover lockable in position I (ON) up to 63 A rating.

2
VCF 0GE
580546

3-pole main and emergency stop switch disconnectors (1)


Operator Handle lthe Front plate Dimensions mm Yellow 60 x 60 A 10 16 20 25 32 50 63 100 140 Power AC-23 at 400 V kW 4 5.5 7.5 11 15 22 30 37 45 Incorporated switch body V02 V01 V0 V1 V2 V3 V4 V5 V6 Possible attachments (2) Reference Weight

Red, padlockable with up to 3 padlocks ( 4 to 8 shank)

2 2 2 2 2 3 3 1 1

VCF 02GE VCF 01GE VCF 0GE VCF 1GE VCF 2GE VCF 3GE VCF 4GE VCF 5GE VCF 6GE

kg 0.500 0.500 0.500 0.500 0.500 0.930 0.930 2.190 2.190

Red, padlockable with up to 3 padlocks ( 4 to 8 shanks) VCF 3GE

Yellow 90 x 90

3-pole main switch disconnectors (1)


Black, padlockable with up to 3 padlocks ( 4 to 8 shank) Black 60 x 60 10 16 20 25 32 50 63 100 140 4 5.5 7.5 11 15 22 30 37 45 V02 V01 V0 V1 V2 V3 V4 V5 V6 2 2 2 2 2 3 3 4 4 VBF 02GE VBF 01GE VBF 0GE VBF 1GE VBF 2GE VBF 3GE VBF 4GE VBF 5GE VBF 6GE 0.500 0.500 0.500 0.500 0.500 0.930 0.930 2.190 2.190

580547

Black, padlockable with up to 3 padlocks ( 4 to 8 shank)

Black 90 x 90

Enclosed switch disconnectors for standard applications


b 3-pole rotary switch disconnectors, 10 to 32 A, conforming to IEC 60947-4-1. b Degree of protection IP 55.
VBF 0GE

3-pole main and emergency stop switch disconnectors (1)


Operator Handle lthe Front plate Dimensions mm Yellow 60 x 60 A 10 16 20 25 32 Power AC-23 at 400 V kW 4 5.5 7.5 11 15 Incorporated switch body VN 12 VN 20 V0 V1 V2 Possible attachments (2) Reference Weight

Red Padlockable, either by 1 ( 8 shank) or by 3 padlocks ( 6 shank)

2 2 0 0 0

VCFN VCFN VCFN VCFN VCFN

12GE 20GE 25GE 32GE 40GE

580548

(2) (2)

kg 0.422 0.422 0.512 0.512 0.512

(1) For characteristics of switch disconnectors, please consult your Regional Sales Office. (2) For VCF and VBF enclosures, see page 2/6. For VCFN enclosures, see page 2/7.

VCFN 12GE

Dimensions : page 2/8

Schemes : page 2/9

2/4

References

Enclosed starters
VARIO enclosed switch disconnectors, assembled by the user

580549

Empty enclosures
IP 65 enclosure with red padlockable handle operator and yellow front plate (for mounting a main or emergency stop switch disconnector)
For switch body VN 12, VN 20 V02V2 V02V2 VBFX GE2 V3 lthe A 1032 Possible attachments (1) 2 Reference VCFX GE1 Weight kg 0.340

1032 50

4 3

VCFX GE4 VCFX GE2

0.660 0.660

IP 65 enclosure with black padlockable handle and black front plate (for mounting a main switch disconnector)
VN 12, VN 20 V02V2 V02V2 V3 1032 2 VBFX GE1 0.340

1032 50

4 3

VBFX GE4 VBFX GE2

0.660 0.660

Switch bodies for standard applications (2)


Description 3-pole switch disconnectors Rating A 10 16 Reference VN 12 VN 20 Weight kg 0.110 0.110

Switch bodies for high performance applications (2)


Description 3-pole switch disconnectors Rating A 10 16 20 25 32 50 63 Reference V02 V01 V0 V1 V2 V3 V4 Weight kg 0.200 0.200 0.200 0.200 0.200 0.200 0.200

580550

V0

(1) See pages 2/6 and 2/7. (2) For characteristics of switch disconnectors, please consult your Regional Sales Office.

Dimensions : pages 2/8 and 2/9

Schemes : page 2/9

2/5

References

Enclosed starters
VARIO enclosed switch disconnectors
Add-on modules

580589

580594

Add-on modules for enclosures VCF and VBF


Description Main pole module (mounted in enclosure) Rating A 10 16 20 25 32 50 63 10 to 32 50 and 63 100 and 140 10 to 32 50 and 63 100 and 140 Type of contacts N/O + N/C (1) N/O + N/O Reference VZ VZ VZ VZ VZ VZ VZ 02 01 0 1 2 3 4 Weight kg 0.050 0.050 0.050 0.050 0.050 0.100 0.100 0.050 0.100 0.250 0.050 0.100 0.250 Weight kg 0.050 0.050

2
580595

VZ 0

VZ 11

Neutral pole modules with early make and late break contacts Earthing modules

VZ 11 VZ 12 VZ 13 VZ 14 VZ 15 VZ 16 Reference VZ 7 VZ 20

580596

Description VZ 15 VZ 20 Auxiliary contact block modules with 2 auxiliary contacts

Maximum number of add-on modules that can be fitted on a switch body


1 add-on module on each side of the switch body
VZ 7 or VZ 20 or VZ 11 or VZ 12 or VZ 14 or VZ 15 or VZ 0p/VZ 0 to VZ 4 + V4 + to + + V0 + + V0p + VZ 7 or VZ 20 or VZ 11 or VZ 12 or VZ 14 or VZ 15 or + VZ 0 p/VZ 0 to VZ 4

2 add-on modules on each side of the switch body


VZ 0p VZ 0 VZ 1 VZ 2 VZ 3 VZ 4 + + + + + + VZ 0p + VZ 0 VZ 1 VZ 2 VZ 3 VZ 4 + + + + + V0p V0 V1 V2 V3 V4 + VZ 0 p + + + + + + VZ 0 VZ 1 VZ 2 VZ 3 VZ 4 + + + + + VZ 7 VZ 7 VZ 7 VZ 7 VZ 7 VZ 7 or or or or or or VZ 20 VZ 20 VZ 20 VZ 20 VZ 20 VZ 20 or or or or or or VZ 11 VZ 11 VZ 11 VZ 11 VZ 12 VZ 12 or or or or or or VZ 14 VZ 14 VZ 14 VZ 14 VZ 15 VZ 15

Note: The add-on modules mounted next to the switch body are main pole modules. Maximum of 3 main pole modules per switch body. (1) Late make N/O, early break N/C contacts

Schemes : page 2/9

2/6

References (continued)

Enclosed starters
VARIO enclosed switch disconnectors
Add-on modules

580597

Add-on modules for enclosures VCFN 12GE and 20GE


Description Main pole modules Rating A 10 16 Neutral pole module with early make and late break contacts Earthing module Description Auxiliary contact block modules 10 and 16 Reference VZN 12 VZN 20 VZN 11 Weight kg 0.020 0.020 0.020

VZN 11

10 and 16 Type of contacts 1 N/O late make contact

VZN 14 Reference VZN 05

0.016 Weight kg 0.020

580598

1 N/C early break contact

VZN 06

0.020

VZN 14

Maximum number of add-on modules that can be fitted on a switch body


VZN 12 or VZN 20 + + VZN 12 or VZN 20 or VN 12 VZN 11 or or or VZN 05 or VZN 06 or VZN 05 or VZN 06 VZN 14

580599

VZN 05

VN 20

Schemes : page 2/9

2/7

Dimensions

Enclosed starters
VARIO enclosed switch disconnectors

Dimensions
VCFN 12GE to VCFN 40GE

2
106 82,5

Cable glands: 2 x 16 P top and bottom.

VCF or VBF 02GE to 4GE VCFX or VBFX GE1 to GE4

131

90

c c1

= a

VpF 02GE to VpF 2GE, V pFX GE1 (1) VpF 3GE and VpF 4GE (2) VpFX GE2 and VpFX GE4 (2) (1) Cable glands: 2 x 16 P top and bottom. (2) Cable glands: 2 x 16/21/29 P top and bottom.

a 90 150 150

b
b 146 170 170

c 85 106 106

c1 131 152 152

H 130 164 164

VCF or VBF 5GE and 6GE

126 191

190 220

References : pages 2/4 and 2/5

Schemes : page 2/9

2/8

201 280

Schemes

Enclosed starters
VARIO enclosed switch disconnectors

Schemes
Switch disconnectors
Enclosed or switch bodies Main pole module Neutral pole module

1/L1

3/L2

5/L3

2/T1

4/T2

Auxiliary contact blocks


VZ 7
13 21

6/T3

VZ 20
13 23

VZN 05
13

VZN 06
21 22

14

14

References : pages 2/5, 2/6 and 2/7

22

24

14

2/9

References

TeSys enclosed starters


Enclosed thermal-magnetic motor circuit-breakers type GV2 ME and accessories, for customer assembly

Thermal-magnetic motor circuit-breakers GV2 ME


For motor circuit-breakers and accessories: see pages 24508/3. 24512/3 and 24512/ 9. Starters consisting of a GV2 ME motor circuit-breaker in an enclosure conform to standard IEC 60947-4-1.
GV2 ME ME ME 01 02 03 0.16 0.25 0.4 ME ME 04 05 0.63 1 ME 06 1.6 ME 07 2.5 ME 08 4 ME 10 6.3 ME 14 9 ME 16 13 ME 20 17 ME 21 21 ME 22 23

500277_1

Ithe in enclosure (A)

Enclosures for thermal-magnetic circuit-breakers GV2 ME


Type Degree of protection Possible number of Reference side-mounting auxiliary contact blocks on GV2 ME LH side RH side 1 1 GV2 MC01 1 1 GV2 MC02 or GV2 MCK04 (1) IP 55 for 1 temperature < + 5 C IP 41 (front face) IP 41 (reduced flush mounting) IP 55 (front face) IP 55 (reduced flush mounting) 1 1 1 GV2 MC03 Weight

GV2 MC

Surface mounting , double insulated with protective conductor. Sealable cover

IP 41 IP 55

kg 0.290 0.300 0.420 0.300

500280_1

Flush mounting , with protective conductor

1 1 1 1

GV2 MP01 GV2 MP03 GV2 MP02 GV2 MP04

0.115 0.115 0.130 0.130

GV2 MP

500278_1

Front plate
Description For direct control, through a panel, of a chassis mounted GV2 ME IP 55 Reference GV2 CP21 Weight kg 0.800

Accessories common to all enclosures (to be ordered separately)


GV2 CP Description Padlocking devices (2) for GV2 ME operator (padlocking is only possible in the O position)
500279_1

Sold in lots of 1 to 3 padlocks 1 4 to 8 mm

Unit reference GV2 V01

Weight kg 0.075

Mushroom head Stop pushbutton 40 mm, red

Spring return (2) Latching (2) IP 55

1 Key release. 1 key n 455 Turn to release 1 1

GV2 K011 GV2 K021 GV2 K031 GV2 K04 (3) GV2 E01 GV2 E02

0.052 0.160 0.115 0.120 0.012 0.012

Sealing kit GV2 K011

For enclosures and front plate

IP 55 IP 55 for < + 5 C

10 10

Neutral terminal Partition

100

AB1 VV635UBL

0.015

50

AB1 AC6BL

0.003

(1) Enclosure GV2 MCK04 is fitted with a GV2 K04 mushroom head Stop pushbutton as standard. (2) Supplied with IP 55 sealing kit. To be fitted with enclosure GV2 Mp01. (3) Padlockable in Off position using 4 to 8 mm shank padlocks.

2/10

References

TeSys enclosed starters


Enclosed thermal-magnetic motor circuit-breakers type GV3 ME and accessories, for customer assembly

812218

Thermal-magnetic motor circuit-breakers GV3 ME


For motor circuit-breakers and accessories: see pages 24508/5 and 24512/5. GV3 ME40: operational current in enclosure limited to 30 A. Starters consisting of a GV3 ME motor circuit-breaker in an enclosure conform to standard IEC 60947-4-1.

Enclosures for thermal-magnetic circuit-breakers GV3 ME


Application Type Motor Surface mounting circuit-breaker up to 30 A with or without accessories GV3 CE01 Degree of protection of enclosure IP 55 Reference GV3 CE01 Weight kg 2.000

Enclosure accessories
Description
812219

(to be ordered separately)


Sold in lots of 10 10 1 Unit reference GV1 EA01 GV1 EA02 GV1 V01 Weight kg 0.012 0.012 0.044

Sealing membrane (1)

For u 5 C For < 5 C (silicone)

IP 55 padlocking device for operators (when padlocked, the motor circuit is automatically in the Open (OFF) position) Stop Spring return pushbutton 40 mm, red Latching mushroom head (supplied with IP 55 sealing kit) (1) Spare part

1 Key release, key n 455 Turn to release 1 1

GV1 K01 GV1 K02 GV1 K03

0.052 0.095 0.052

GV1 V01

530080

GV1 K01

2/11

References

TeSys enclosed starters


Enclosed thermal-magnetic motor circuit-breakers type GV2 ME and accessories
Assembly of a safety enclosure

References
Thermal-magnetic motor circuit-breakers GV2 ME For motor circuit-breakers and accessories: see pages 24508/3, 24512/2 and 24512/ 3. Starters consisting of a GV2 ME motor circuit-breaker in an enclosure conform to standard IEC 60947-4-1.
GV2 ME ME ME 01 02 03 0.16 0.25 0.4 ME ME 04 05 0.63 1 ME 06 1.6 ME 07 2.5 ME 08 4 ME 10 6.3 ME 14 9 ME 16 13 ME 20 17 ME 21 21 ME 22 23

2
500277_1

Ithe in enclosure (A)

Enclosures for thermal-magnetic circuit-breakers GV2 ME


Type Degree of protection Possible number of Reference side-mounting auxiliary contact blocks on GV2 ME LH side RH side 1 1 GV2 MC01 1 GV2 MC02 or GV2 MCK04 (1) 1 GV2 MC03 Weight

GV2 MC

Surface IP 41 mounting, double IP 55 1 insulated with protective conductor. Sealable cover IP 55 for 1 temperature < + 5 C

kg 0.290 0.300 0.420 0.300

Accessories common to all enclosures (to be ordered separately)


Description Padlocking devices (2 ) for GV2 ME operator (padlocking is only possible in the O position) Sold in Unit lots of reference 1 to 3 padlocks 4 1 GV2 V01 to 8 mm Weight kg 0.075

Mushroom Spring return (2) head Stop pushbutton Latching (2) 40 mm, red IP 55

500279_1

1 Key release, key n 1 455 Turn to 1 release 1 IP 55 for 10 temperature between + 5 C and + 40 C IP 55 for 10 temperature between - 20 C and + 40 C 100 50

GV2 K011 GV2 K021 GV2 K031 GV2 K04 (3) GV2 E01

0.052 0.160 0.115 0.120 0.012

Sealing kit

For enclosures and front plate

GV2 K011

GV2 E02

0.012

Neutral terminal Partition

AB1 VV635UBL AB1 AC6BL

0.015 0.003

Assembly of a safety enclosure (conforming to standards IEC 60974-4-1, IEC 60204 and IEC 60292)
Type of product Enclosure Circuit-breaker Page See above 3/44 Reference GV2 MCpp GV2 MEpp GV2 Apppp or GV2 AXppp Latching mushroom head Stop pushbutton GV2 K021 or GV2 K031 or GV2 K04 (1) Enclosure GV2 MCK04 is fitted with a GV2 K04 mushroom head Stop pushbutton as standard. (2) Supplied with IP 55 sealing kit. To be fitted with enclosure GV2 Mp01. (3) Padlockable in Off position using 4 to 8 mm shank padlocks. (4) Safety device for dangerous machines conforming to INRS and VDE 0113. See above

Undervoltage trip or INRS trip (4) 3/53

2/12

Dimensions, mounting

TeSys enclosed starters


2

Enclosed thermal-magnetic motor circuit-breakers type GV2 ME and accessories

Dimensions, mounting
Surface mounting enclosures GV2 MC0p
(1)
=

147

84

93

(1) 4 knock-outs for 16 mm plastic cable gland or 16 mm conduit. Surface mounting enclosure GV2 MCK04

(1)
=

147

84 145,5

93

(1) 4 knock-outs for 16 mm plastic cable gland or 16 mm conduit.

Flush mounting enclosures GV2 MP0p (panel cut-out)


GV2 MP0p GV2 MGV2 MP01, MP02 GV2 MP03, MP04 Front plate GV2 CP21

71

130

130

9,5

127

140

21
= 117 133
1...6 12
GV2 MP01, MP02 MP03, MP04

11,5 7,5 118

= a
a 86

93,5 106,5

71 93

6,5

1...4 12

76 93

2/13

133

62

Characteristics, references

TeSys enclosed starters


2

D.O.L. starters with manual control, with magnetic circuit-breaker, 0.55 to 30 kW

Characteristics (1)
Conforming to standards Degree of protection conforming to IEC 60529 Operational voltage Ue Material IEC 60947-4, IEC 60439-1, VDE 0660-102 and EN 60947 GV2 LC: IP 547 GV NGC: IP 407 GV2 LC: 690 V GV NGC: 500 V Polycarbonate (2)

2
533740

References
Control by black rotary handle, padlockable in Off position (up to 3 padlocks with 8 shank, to be ordered separately)
Rating In Breaking capacity Icu conforming to IEC 60947-2 220/ 400/ 440 V 230 V 415 V kA kA kA 100 100 100 Magnetic tripping current Id 20 % A 13 In Reference Weight

500 V kA 100

A 1.6

GV2 LC0206 (3)

kg 0.780

GV2 LC02pp
533741

2.5

100

100

100

100

13 In

GV2 LC0207 (3)

0.780

100

100

100

100

13 In

GV2 LC0208 (3)

0.780

6.3

100

100

100

100

13 In

GV2 LC0210 (3)

0.780

10 GV2 LC02pp 14

100

100

20

10

13 In

GV2 LC0214 (3)

0.780

100

50

20

10

13 In

GV2 LC0216 (3)

0.780

18
533742

100

50

20

10

13 In

GV2 LC0220 (3)

0.780

25

100

50

30

15

12 In

GV NGC0225

2.450

32

100

50

30

15

12 In

GV NGC0232

2.450

40

100

50

30

15

12 In

GV NGC0240

2.450

50

100

50

30

15

12 In

GV NGC0250

2.450

GV NGC02pp

63

100

50

30

15

12 In

GV NGC0263

2.450

Variants
Starters with control by red rotary handle on yellow background
Add the letter R to the references selected above. Example: GV2 LC0206 becomes GV2 LC0206R.

Enclosure without circuit-breaker, with rotary handle mounted on cover


533743

Description Black rotary handle

Rating A 1.618 2563 1.618 2563

Reference GV2 LC02 GV NGC02 GV2 LC02R GV NGC02R

Weight kg 0.300 0.550 0.300 0.550

Red rotary handle on yellow background

GV2 LC02

(1) Circuit-breaker characteristics: GV2 L: see pages 3/12 and 3/13. NG 125L : product marketed under the Merlin Gerin, brand, please consult your Regional Sales Office. (2) Avoid placing this material in contact with harsh substances (detergents, chlorine solvents, ketones, alcohol, aromatic hydrocarbons). (3) The following can be fitted by the customer: a GVAD or GVAM auxiliary contact block on the LH side and a GVAp trip on the RH side.

Dimensions: page 2/15

Scheme: page 2/15

2/14

Dimensions, scheme

TeSys enclosed starters


2

D.O.L. starters with manual control, with magnetic circuit-breaker, 0.55 to 30 kW

Dimensions
GV2 LC0206LC0220 GV NGC0225NGC0263
=

65

2
348 330
186,3

120 173

= 88

150

166

237

Knock-outs or blanking plugs for cable glands


Enclosure type GV2 LC GV NGC At top ISO 2 x 20 or 2 x 25 2 x 20 or 2 x 25 or 2 x 32 or 2 x 40 At bottom ISO 2 x 20 or 2 x 25 2 x 20 or 2 x 25 or 2 x 32 or 2 x 40

Scheme
3/L2 1/L1 5/L3

2/T1

References: page 2/14

4/T2

6/T3

167

2/15

Characteristics, references

TeSys enclosed starters


2

D.O.L. starters for motor control (1)


2.2 to 45 kW, without isolating device

Characteristics
Conforming to standards Degree of protection conforming to IEC 60529 IEC 60947-4-1 and IEC 60439-1, VDE 0660-102, EN 60947 IP 659: LE2 K IP 657: LE p D09 D35 IP 557: LE p D405 D955 Operation: - 5+ 40 C Same as that of the contactors Polycarbonate (2): LE2 K and LE p D09 D35 Sheet steel: LE p D405 D955

Ambient air temperature Operating positions

2
533747

Material

References
Non-reversing starters
Standard power ratings of 3-phase motors 50-60 Hz in category AC-3 220 V 380 V 415 V 440 V 500 V 660 V 230 V 400 V 690 V kW kW kW kW kW kW 2.2 4 4 4 5.5 5.5 3 5.5 5.5 5.5 7.5 7.5 4 7.5 9 9 10 10 5.5 11 11 11 15 15 7.5 15 15 15 18.5 18.5 11 18.5 22 22 22 30 15 22 25 30 30 33 18.5 30 37 37 37 37 22 37 45 45 55 45 25 45 45 45 55 45 Maximum Basic reference, current to be completed by adding I the the voltage code (3) up to A 9 12 18 25 35 40 50 65 80 95 LE1 LE1 LE1 LE1 LE1 LE1 LE1 LE1 LE1 LE1 D09pp D12pp D18pp D25pp D35pp D405pp D505pp D655pp D805pp D955pp Weight

LE1 D12pp

kg 0.920 0.920 1.015 1.015 4.320 4.820 4.850 4.850 5.140 5.440

Reversing starters
1.5 2.2 3 4 5.5 7.5 11 15 18.5 22 25 2.2 4 5.5 7.5 11 15 18.5 22 30 37 45 2.2 4 5.5 9 11 15 22 25 37 45 45 3 4 5.5 9 11 15 22 30 37 45 45 5.5 7.5 10 15 18.5 22 30 37 55 55 5.5 7.5 10 15 18.5 30 33 37 45 45 6 9 9 12 18 25 35 40 50 65 80 95 LE2 K065pp LE2 K095pp LE2 D09pp (4) LE2 D09pp LE2 D12pp LE2 D18pp LE2 D25pp LE2 D35pp LE2 D405pp LE2 D505pp LE2 D655pp LE2 D805pp LE2 D955pp 1.080 1.080 2.100 2.100 2.100 2.410 2.570 4.100 5.270 5.470 5.470 6.700 7.000
533748

LE2 D12pp

(1) Overload protection must be provided by a thermal overload relay, to be ordered separately, see pages 6/16 and 6/17. (2) Avoid placing this material in contact with harsh substances (detergents, chlorine solvents, ketones, alcohol, aromatic hydrocarbons). (3) Standard control circuit voltages. Volts 24 42 48 110 115 220 230 240 380 400 415 440 a 50/60 Hz LE2 K B7 D7 E7 F7 M7 P7 U7 Q7 V7 N7 R7 LE1, LE2 D B7 D7 E7 F7 FE7 M7 P7 U7 Q7 V7 N7 R7 Other voltages: please consult your Regional Sales Office. (4) Selection according to the number of operating cycles, please consult your Regional Sales Office.

Dimensions : page 2/18

Schemes : page 2/19

2/16

References (continued)

TeSys enclosed starters


D.O.L. starters for motor control (1) 2.2 to 45 kW, without isolating device

533749

Description
Standard versions comprise: b For non-reversing starters: v 1 green Start button I, v 1 red Stop/Reset button O.
LE1 D12ppA04

b For reversing starters: v LE2 K: - 1 Start button A, - 1 Start button E, - 1 red Stop/Reset button. v LE2 D09D35: - 1 2-position spring return selector switch I-II, - 1 red Stop/Reset button O, v LE2 D405D955: - 1 blue Reset button R.

533750

LE1 D12ppA05

Variants (pre-assembled)
Description No pushbuttons on cover Application LE1 D09D955 LE2 D09D955 LE2 D405D955 Suffix to be added to the starter reference (2) A04

533751

1 green Start button I 1 green Start button II 1 red Stop/Reset button O 1 blue Reset button R LE1 D12ppA09 1 3-position stay put selector switch (I-O-II) (I: Automatic Start; O: Stop; II: Manual Start) 1 blue Reset button R 1 2-position stay put selector switch O-I (O: Stop; I: Manual Start) 1 blue Reset button R LE1 D12ppA13 1 3-position selector switch O-I spring return to centre position (I: Manual start; O: Stop, stay put) 1 blue Reset button R 1 neutral terminal Fitted as standard on LE1 and LE2 D09 to D35, LE1 and LE2 D405 to D955 starters ordered with 222 V (M7), 230 V (P7) or 240 V (U7) control supply Mounting of an LC1 D09 or D12 contactor in an enclosure identical to LE1 D18 (3)

A11

LE1 D09D955 LE2 K06 and K09 LE2 D09D35 LE1 D09D35

A05

A09

533752

LE1 D09D35

A13

LE1 D09D35

A35

533753

LE1 D405D955 LE2 K06 and K09 LE2 D405D955

A59

LE1 D12ppA35

LE1 D09 LE1 D12 Application LE1 D405D955

Accessory
Description

(for customer assembly)


Reference LA9 D09907 Weight kg 0.060

Start pushbutton latching device for stay put operation (Start-Stop) (1) See previous page. (2) Example: LE1 D09F7A04. (3) See dimensions see page 2/18.

Other versions

Possible combinations of 2 variants. Please consult your Regional Sales Office.

Schemes : page 2/19

2/17

Dimensions

TeSys enclosed starters


D.O.L. starters for motor control 2.2 to 45 kW, without isolating device

Dimensions
LE1 D09 and D12 LE1 D09 and D12ppT LE1 D18D35 and LE2 D09D35 LE1 D405D655

166

150

201

183

2
c1 = = 88 = c1

= = 101

312

c1

105 181

Standard version Variant A04 Variant A05 Variant A09 Variant A13 Variant A35

c1 128.5 120 128.5 135 135 135

Standard version Variant A04 Variant A05 Variant A09 Variant A13 Variant A35

c1 LE1 D 153.5 145 153.5 160 160 160

LE2 D 160 145 153.5

Standard version Variant A04 Variant A05

c1 161 150 161

LE2 K06 and K09


19 120

146

165

84 175

LE1 D805, LE1 D955 and LE2 D405D655


=

150

LE2 D805 and D955


=

307

165

287

c1
c1 = 165 257
c1 LE1 D 176 165 176

225 367

Standard version Variant A04 Variant A05 Variant A11

LE2 D 176 165 176

Standard version Variant A04 Variant A05

c1 194 190 194

Knock-outs or blanking plugs for cable glands


Type of enclosure LE1 LE1 LE2 LE1 LE1 LE2 D09 and D12 D18D35 and LE2 D09D35 D405 D405D655, LE2 D505 and D655 or LE2 D805 and D955 K Schemes : page 2/19 At top PG 1 x 13 and 1 x 13 and 1 x 13 and 2 x 13 and ISO 2 x 20 2 x 20 or 2 x 25 1 x 20 and 1 x 25 1 x 20 and 1 x 32 1 x 20 and 1 x 40 4 x 20 At bottom PG 2 x 13 or 2 x 16 2 x 16 or 2 x 21 1 x 13 and 2 x 21 1 x 13 and 2 x 29 1 x 13 and 2 x 36 2 x 13 and 2 x 16 ISO 2 x 20 2 x 20 or 2 x 1 x 20 and 2 1 x 20 and 2 1 x 20 and 2 4 x 20

195

1 1 1 2

x 21 x 29 x 36 x 16

25 x 25 x 32 x 40

References : pages 2/16 and 2/17

2/18

195

Schemes

TeSys enclosed starters


D.O.L. starters for motor control 2.2 to 45 kW, without isolating device

Schemes
LE1 D09D955
L1 L2 L3

LE1 D09D955
A

Variant A04 or A05


A

KM1
O

14

KM1

l KM1
A1

2221 13

O Remote control

A1

KM1
B
A2
B

KM1
A2

LE2 K06, K09


L1 L2 L3

LE2 K06, K09


A

Variant A05
A

R
O

KM1

KM2
KM1 KM2

Remote control

KM2
KM2 KM1

KM1 A1 KM2

A1

A1

A2

A2

A2

LE2 D09D955

LE2 D09D35

LE2 D405D955, LE2 D09D955 with variants A04 or A05


A
R

L1

L2

L3

I S1

II

O Remote control
22

21

KM1

KM2

ll

KM1

KM2

KM2

KM1

KM2
A1

KM1
A1

KM2
A1

KM1
A1

KM1
A2 A2

KM2
B

KM1
A2 A2

A2

KM1

KM2

KM1

A1

KM2

Connections 220 V, 230 V, 240 V

LE2 K, LE1 and LE2 D09 and D12 LE1 and LE2 D18D955 All products LE1 and LE2 D09D35 LE2 K, LE1 and LE2 D405 and D955

A L3 L3 L3

B Neutral Neutral terminal L1

380 V, 400 V, 415 V, 440 V Other voltages

Terminal 1 Terminal 2 Direct connection

References : pages 2/16 and 2/17

Dimensions : page 2/18

2/19

Characteristics, references

TeSys enclosed starters


2

D.O.L. starters for motor control (1) 2.2 to 45 kW, with isolating device

Characteristics
Conforming to standards Degree of protection conforming to IEC 60529 IEC 60947-4-1 and IEC 60439-1, VDE 0660-102, EN 60947 IP 659: LE p K IP 657: LE p D09 D35 IP 557: LE p D406 D806 Operation: - 5+ 40 C Same as that of the contactors Polycarbonate (2): LEp K and LEp D09 D35 Sheet steel: LE p D406 D806

Ambient air temperature Operating positions

2
533769

Material

References
Non-reversing starters
Standard power ratings of 3-phase motors 50-60 Hz in category AC-3 220 V 380 V 415 V 440 V 500 V 230 V 400 V kW kW kW kW kW 1.5 2.2 2.2 3 2.2 4 4 4 2.2 3 4 5.5 7.5 11 15 18.5 22 4 5.5 7.5 11 15 18.5 22 30 37 4 5.5 9 11 15 22 25 37 45 4 5.5 9 11 15 22 30 37 45 5.5 7.5 10 15 18.5 22 30 37 55 Maximum Fuses to be fitted current by the customer I the Size Type aM up to A 6 9 9 12 18 25 35 40 50 65 80 10 x 38 10 x 38 10 10 10 10 14 14 22 22 22 x 38 x 38 x 38 x 38 x 51 x 51 x 58 x 58 x 58 A 10 12 or 18.5 30 33 37 45 12 16 20 25 32 40 63 80 80 Basic reference, to be completed by adding the voltage code (3) Weight

660 V 690 V kW

LE4 D12pp

LE4 K065pp LE4 K095pp LE4 D09pp (4) LE4 D09pp LE4 D12pp LE4 D18pp LE4 D25pp LE4 D35pp LE4 D406pp LE4 D506pp LE4 D656pp LE4 D806pp (5)

kg 1.450 1.450 1.960 1.960 1.960 2.200 2.200 5.190 5.770 6.440 6.670 7.100

533770

Reversing starters
1.5 2.2 3 4 5.5 7.5 11 15 18.5 22 2.2 4 5.5 7.5 11 15 18.5 22 30 37 2.2 4 5.5 9 11 15 22 25 37 45 3 4 5.5 9 11 15 22 30 37 45 5.5 7.5 10 15 18.5 22 30 37 55 18.5 30 33 37 45 6 9 9 12 18 25 35 40 50 65 80 10 x 38 10 x 38 10 10 10 10 14 14 22 22 22 x 38 x 38 x 38 x 38 x 51 x 51 x 58 x 58 x 58 10 12 or 12 16 20 25 32 40 63 80 80 LE8 K065pp LE8 K095pp LE8 D09pp (4) LE8 D09pp LE8 D12pp LE8 D18pp LE8 D25pp LE8 D35pp LE2 D406pp LE2 D506pp LE2 D656pp LE2 D806pp 1.600 1.600 3.550 3.550 3.550 3.700 4.670 5.800 14.170 14.700 14.770 16.000

LE8 D12pp

(1) Overload protection must be provided by a thermal overload relay, to be ordered separately, see pages 6/16 and 6/17. (2) Avoid placing this material in contact with harsh substances (detergents, chlorine solvents, ketones, alcohol, aromatic hydrocarbons). (3) Standard control circuit voltages. Volts 24 42 48 110 115 220 230 240 380 400 415 440 a 50/60 Hz LEp K B7 D7 E7 F7 M7 P7 U7 Q7 V7 N7 R7 LEp D B7 D7 E7 F7 FE7 M7 P7 U7 Q7 V7 N7 R7 Other voltages: please consult your Regional Sales Office. (4) Selection according to dimensions and the number of operating cycles, please consult your Regional Sales Office. (5) Supplied with 3 cable entries.

Dimensions: page 2/22

Schemes: page 2/23

2/20

References (continued)

TeSys enclosed starters


D.O.L. starters for motor control (1) 2.2 to 45 kW, with isolating device

533771

Description
Standard versions comprise: b For non-reversing starters: v LE4 K and LE4 D09D656 - 1 green Start button I, - 1 red Stop/Reset button O. v LE4 D806 - no pushbuttons on cover b For reversing starters: v LE8 K : - 1 Start button A, - 1 Start button E, - 1 red Stop/Reset button. v LE8 D09D35 : - 1 2-position spring return selector switch I-II, - 1 red Stop/Reset button O, v LE2 D406 to D806: - no pushbuttons on cover.
Protection LE4 and LE8 K LE4 and LE8 D09D25 LE4 and LE2 D35D806 Power circuit 1 3-pole isolating device 1 3-pole isolating device 1 3-pole isolating device Control circuit None + 1 additional pole + 1 circuit-breaker GB2 CB08

LE4 D12ppA04

533772

Variants (pre-assembled)
Description No pushbuttons on cover Application LE4 D09D656 LE8 D09D35 Suffix to be added to the starter reference (2) A04

LE4 D12ppA05

1 green Start button I 1 green Start button II 1 red Stop/Reset button O

LE2 D406D806

A11

1 blue Reset button R

LE4 D09D806 LE8 K06 and K09 LE8 D09D35 LE2 D406D806

A05

1 neutral terminal Fitted as standard on LE4 D18D806, LE8 D18D35 and LE4 D406D806 starters ordered with 220 V (M7), 230 V (P7) or 240 V (U7) control supply

LE4 K06 and K09 LE4 D09D806 LE8 K06 and K09 LE8 D09D35 LE2 D406D806

A59

Accessory
Description

(for customer assembly)


Application LE4 D406D656 Reference LA9 D09907 Weight kg 0.060

Start pushbutton latching device for stay put operation (Start-Stop)

(1) See previous page (2) Example: LE4 D09F7A04.

Other versions

Possible combinations of 2 variants. Please consult your Regional Sales Office.

Dimensions: page 2/22

Schemes: page 2/23

2/21

Dimensions

TeSys enclosed starters


D.O.L. starters for motor control 2.2 to 45 kW, with isolating device

Dimensions
LE4 K06 and K09, LE8 K06 and K09
31

LE4 D09D35, LE8 D09D35


= 348

165

150

19 20 120 c1

84 175

(1)

186

Standard version Variant A05 (1) For LE8 only

c1 LE4 K 146

LE8 K 146 139

Standard version Variant A04 Variant A05

c1 LE4 D 175.5 167 175.5

LE8 D 182 167 175.5

LE4 D406D656

LE2 D406D806, LE4 D806


= a-75 = 31

c1

330

31

287

195

400 (1)

342,5

350

4xM8x25 = 202 c1 a-50 a a+57,5


a LE2 D406, D506, D656 300 LE2 D806 400 LE4 D806 400 (1) + 14 mm with blanking plugs. At top PG 1 1 1 2 Standard version Variant A05 Variant A11 c1 LE2 D LE4 D 218 218 218 218 218 ISO 2 x 20 2 x 32 2 x 20 1 x 20 1 x 20 1 x 20 4 x 20 or 2 x 25 or or 2 x 40 or 2 x 25 and 1 x 25 and 1 x 32 and 1 x 40 At bottom PG 1 1 1 2 ISO 2 x 20 2 x 32 2 x 20 1 x 20 1 x 20 1 x 20 4 x 20

c1

225 367

= 31

Standard version Variant A04 Variant A05

c1 201 190 201

Knock-outs or blanking plugs for cable glands


Type of enclosure LE4 and LE8 D09D35 LE2 LE2 LE1 LE2 LE4 D09D35 D406 and LE4 D406 D506D656, LE4 D506 and D656 D806 and LE4 D806 K and LE8 K

325

x 13 and x 13 and x 13 and x 13 and

1 1 1 2

x 21 x 29 x 36 x 16

x 13 x 13 x 13 x 13

and and and and

2 2 2 2

x 21 x 29 x 36 x 16

or 2 x 25 or or 2 x 40 or 2 x 25 and 2 x 25 and 2 x 32 and 2 x 40

References : pages 2/20 and 2/21

Schemes : page 2/23

2/22

Schemes

TeSys enclosed starters


D.O.L. starters for motor control 2.2 to 45 kW, with isolating device

Schemes
LE4 K06, K09 LE4 D09D806
L1 L2 L3

LE4 K06, K09

LE4 D09D35

LE4 D406D656

LE4 D806, LE4 D09D656 with variant A04 or A05


A

A Q1 Q1 I KM1 O

A F1 Q1

Q1

F1

Q1

KM1
O I

18

Remote control

KM1

KM1

17

l 14 KM1

A2

A1

A1

KM1

A1

KM1

KM1

KM1
A2

LE8 K06, K09


L1 L2 L3

LE8 K06, K09


A Q1

Variant A05
A

Q1
O
Remote control

KM1

KM2
KM1 KM2

KM2
KM2 A1 KM1 A1 A1

KM1

A2

A2

A2

LE8 D09LE2 D806


L1 L2 L3

LE8 D09D35
A Q1 Q1

LE2 D406D806
A

F1

Q1

Q1
O

II

2 KM1

KM2

KM1

KM2

KM1

KM2

KM2
A1

KM1
A1

KM2
A1

KM1
A1

KM1
A2 A2

KM2

KM1
A2

14

S1

O Remote control ll

22 21

13

A2

KM1

KM2

KM1

A1

A1

A2

A2

13 22

21

KM2

KM2
A2

Connections 220 V, 230 V, 240 V

LE4 and LE8 K, LE4 and LE8 D09 and D12 LE4 D18D806, LE8 D18D35 and LE2 D406D806 All products LE4 and LE8 D09D35 LE4 and LE2 D406D806

A L3 L3 L3

B Neutral Neutral terminal L1

380 V, 400 V, 415 V, 440 V Other voltages

Terminal 1 Terminal 2 Direct connection

References : pages 2/20 and 2/21

Dimensions : page 2/22

2/23

Characteristics, references

TeSys enclosed starters


2

D.O.L. starters for motor control 0.25 to 7.5 kW with 3-phase thermal overload relay with 3 protected phases

Characteristics

(1)
IEC 60947-4-1, IEC 60439-1, VDE 0660-102 and EN 60947 IP 65 Operation: - 5 to + 40 C Same as for the k contactors Self-extinguishing ABS

Conforming to standards Degree of protection conforming to IEC 60529 Ambient air temperature Operating positions Material

References

Non-reversing starters Starter LE1 M, combined with short-circuit protection components, provides type 1 or type 2 coordination, depending on the type of devices used.
Standard power ratings of 3-phase motors 50-60 Hz in category AC-3 220 V 240 V 380 V 415 V 230 V 400 V kW kW kW kW 0.12 0.12 0.25 0.25 0.18 0.18 0.25 0.37 0.55 0.75 1.1 2.2 3 4 0.37 0.55 1.1 1.5 2.2 3 4 5.5 7.5 0.37 0.55 0.75 1.5 2.2 3 4 5.5 7.5 Setting range of thermal overload relay LR2 K (2) A 0.540.8 0.81.2 1.21.8 1.82.6 2.63.7 3.75.5 5.58 811.5 1014 1216 Basic reference, to be completed by adding the voltage code (3) LE1 M35pp05 LE1 M35pp06 LE1 M35pp07 LE1 M35pp08 LE1 M35pp10 LE1 M35pp12 LE1 M35pp14 LE1 M35pp16 LE1 M35pp21 LE1 M35pp22 Weight

533788

kg 0.600 0.600 0.600 0.600 0.600 0.600 0.600 0.600 0.600 0.600

533789

0.25 0.37 0.55 1.1 1.5 2.2 LE1 M35pppp 3 3.7

Description
b v v v v v The standard version comprises: 1 TeSys contactor LC1 Kpp, 1 TeSys thermal overload relay LR2 K, 1 green Start button I, 1 red Stop/Reset button O/R, 1 yellow operating indicator.

b Control may be pulsed or maintained. b An earth terminal and a neutral terminal are provided on the bottom of the enclosure. b For safey applications, see enclosed starters: GV2 MC, LG1 K, LG1 D, LG7 K, LG7 D, LJ7 K, LG8 K and LJ8 K.

Variant
Starter without thermal overload relay LR2 K Delete the last 2 digits of the starter references selected above. Example: LE1 M35 pp

Replacement part
Description Basic reference, to be completed by adding the voltage code (3) LC1 KppA80 Weight

Contactor

kg 0.180

(1) For characteristics of TeSys k contactor, see pages 6/8 and 6/9. For characteristics of TeSys thermal overload relay LR2 K, see pages 5/6 to 5/9. (2) Thermal overload relay fitted as standard. (3) The contactor coil is pre-wired between 2 phases of the power circuit. The codes indicated below therefore correspond to the power circuit voltage . Volts 24 220 230 240 380 400 415 a 50/60 Hz Code B7 M7 P7 U7 Q7 V7 N7 Example: 380/400 V 3-phase supply, 4 kW motor: LE1 M35Q716. Dimensions : page 2/25 Schemes : page 2/25

440 R7

2/24

Dimensions, schemes

TeSys enclosed starters


2

D.O.L. starters for motor control 0.25 to 7.5 kW with 3-phase thermal overload relay with 3 protected phases

Dimensions
LE1 M35 (1)
108 78

2
130 (5"1/8)
At bottom PG 2 x 13 to 2 x 21 ISO 2 x 20 or 2 x 25 Control by spring return pushbuttons
A 13 I

Knock-outs or blanking plugs for cable glands


Enclosure type LE1 M At top PG 2 x 13 to 2 x 21 ISO 2 x 20 or 2 x 25

(1) Can be mounted on machine panel or frame. Knock-outs for 4 x 13 P cable glands.

Schemes
LE1 M35
1/L1 3/L2
L1 L2 L3

Choice of type of control built into the product


Control by latching pushbuttons
5/L3
A A1

1 3 5 I

13

160

KM1
14

KM1

13

KM1
14

95

O/R

A2 96

2 4

14 A2

Reset/OR

O/R

A1

T1 T2 T3

Connection 220 V, 230 V, 240 V 380 V, 400 V, 415 V, 440 V Other voltages

A L3 L3 Terminal 1

A1

KM1

H1

KM1

A2 H1

96

95

B Neutral L1 Terminal 2

References : page 2/24

2/25

Characteristics, references

TeSys enclosed starters


2

D.O.L. starters for motor control, 0.37 to 5.5 kW with thermal magnetic circuit-breaker and contactor

Characteristics
Conforming to standards Degree of protection conforming to IEC 60529 Ambient air temperature Operating positions Material IEC 60947-4-1, IEC 60439-1, VDE 0660-102 and EN 60947 IP 55 Operation: - 5 to + 40 C Same as for the model k contactors Polycarbonate (1) Standard power ratings of 3-phase motors 50-60 Hz in category AC-3 230 V 400/ 440 V 500 V 690 V 415 V kW kW kW kW kW 0.18 0.37 0.37 0.37 0.75 0.25 0.55 0.55 0.55 1.1 0.75 0.37 0.75 0.75 1.1 1.1 1.1 1.5 2.2 1.5 1.5 2.2 3 1.5 Setting range of thermal trips A 11.6 Fixed magnetic tripping current 13 Irth A 22.5 Basic reference, to be completed by adding the voltage code (2) Weight

References

533797

LE1 GVME06Kpp

kg 1.210

533798

1.62.5

33.5

LE1 GVME07Kpp

1.210

0.55 0.75 1.1

2.2 3 4

2.54

51

LE1 GVME08Kpp

1.210

2.2 3 4

46.3

78

LE1 GVME10Kpp

1.210

1.5 2.2 LE1 GVMEppKpp 2.2 3

3 4 5.5

4 5.5 7.5

5.5 7.5 9 11

610

138

LE1 GVME14Kpp

1.210

5.5 7.5

914

170

LE1 GVME16Kpp

1.210

Variants
533799

Description

Neutral terminal Description Enclosure without starter, with sealing kit fitted (references of combination motor starters for customer assembly, see pages 24520/2 and 24520/3) Description Padlocking device (4) 1 to 3 padlocks for GV2 ME operator (padlocking 4 to 8 mm is only possible in the O position) Mushroom Spring return (4) head Stop pushbutton Latching (4) Key release, 40 mm, IP 55 key n 455 red Turn to release Sealing kit Sold in lots of 1

Suffix to be added Weight to the starter kg reference (3) A59 Reference LE1 GVMEK Weight kg 0.740

LE1 GVMEK

Accessories (to be ordered separately)


Unit reference GV2 V01 Weight kg 0.075

1 1 1 1 10

GV2 K011 GV2 K021 GV2 K031 GV2 K04 (5) GV2 E01

0.052 0.160 0.115 0.120 0.012

IP 55 for temperature between + 5C and + 40C IP 55 for 10 GV2 E02 0.012 temperature between - 20C and + 40C (1) Avoid placing this material in contact with harsh substances (detergents, chlorine solvents, ketones, alcohol, aromatic hydrocarbons). (2) Standard control circuit voltages. Volts 24 42 48 110 115 220 230 240 380 400 415 440 a 50/60 Hz Item B7 D7 E7 F7 M7 P7 U7 Q7 V7 N7 R7 Other voltages: please consult your Regional Sales Office. (3) Example: LE1 GVME06KF7A59. (4) Supplied with IP 55 sealing kit. (5) Padlockable in position "O" using 4 to 8 mm shank padlocks.

Dimensions : page 2/27

Schemes : page 2/27

2/26

Dimensions, schemes

TeSys enclosed starters


2

D.O.L. starters for motor control, 0.37 to 5.5 kW with thermal magnetic circuit-breaker and contactor

Dimensions
LE1 GVMEK

183

201

2
= 101 =

86 94

Knock-outs or blanking plugs for cable glands


Enclosure type LE1 GV At top ISO 2 x 20 or 2 x 25 At bottom ISO 2 x 20 or 2 x 25

Schemes
LE1 GVMEK
A
L1 L2 L3

Q1
Q1

External control I

KM1

KM1

KM1

Connections 220 V, 230 V, 240 V 380 V, 400 V, 415 V, 440 V Other voltages

A L3 L3 Terminal 1

A2

A1

B Neutral L1 Terminal 2

References : page 2/26

2/27

Characteristics, references

TeSys enclosed starters


2

Star-delta starters 5.5 to 132 kW, without isolating device (1)

Characteristics
Conforming to standards Degree of protection conforming to IEC 60529 IEC 60947-4-1 and IEC 60439-1, VDE 0660-102, EN 60947 IP 659: LE3 K IP 657: LE3 D09D35 IP 557: LE3 D405D150 Operation: - 5 to + 40 C Same as that of the contactors Polycarbonate (2): LE3 K and LE3 D09D35 Sheet steel: LE3 D405D150

Ambient air temperature Operating positions

Material

References
Maximum operating rate: LE3 K: 12 starts/hour and LE3-D: 30 starts/hour. Maximum starting time: 30 seconds. LE3 D: an LAD S2 timer imposes a delay of 40 ms 15 ms on the delta contactor at the moment of changeover to ensure that the star contactor has sufficient breaking time.
533804

Standard power ratings of squirrel cage motors Mains voltage - delta connection 220 V 380/400 V 415 V 440 V kW kW kW kW 3 5.5 5.5 5.5 4 7.5 7.5 7.5 or 5.5 11 LE3 D12pp 15 18.5 30 37 63 75 30 37 55 75 110 132 30 37 59 75 110 132 30 37 59 75 110 147 11 18.5 11 22 11 22

Basic reference, to be completed by adding the voltage code (3) LE3 K065pp LE3 K095pp LE3 D09pp (4) LE3 D12pp LE3 D18pp LE3 D35pp LE3 D405pp LE3 D505pp LE3 D805pp LE3 D115pp LE3 D150pp

Weight

kg 1.460 1.460 3.650 3.650 3.750 5.160 8.160 8.150 14.000 24.500 24.500

(1) Overload protection must be provided by a thermal overload relay, to be ordered separately. Select appropriate overload relay for setting at 0.58 of the full load rated motor current, see pages 6/16 and 6/17. (2) Avoid placing this material in contact with harsh substances (detergents, chlorine solvents, ketones, alcohol, aromatic hydrocarbons). (3) Standard control circuit voltages. Volts 24 42 48 110 115 220 230 240 380 400 415 440 a 50/60 Hz LE3 K B7 D7 E7 F7 M7 P7 U7 LE3 D B7 D7 E7 F7 FE7 M7 P7 U7 Q7 V7 N7 R7 Other voltages: please consult your Regional Sales Office. (4) Selection according to dimensions and the number of operating cycles, please consult your Regional Sales Office.

Dimensions : page 2/30

Schemes : page 2/31

2/28

References (continued)

TeSys enclosed starters


Star-delta starters 5.5 to 132 kW, without isolating device

533805

Description
The standard version comprises: b LE3 K and LE3 D09D35: v 1 green Start button I, v 1 red Stop/Reset button O. b LE3 D405D150: v no pushbuttons on cover.

Variants (pre-assembled)
Description LE3 D12ppA04 No pushbuttons on cover Application LE3 D09D35 Suffix to be added to the starter reference (1) A04

533806

1 green Start button I 1 red Stop/Reset button O

LE3 D405D150

A06

1 blue Reset button R

LE3 D09D805

A05

1 neutral terminal Fitted as standard on starters LE3 D115 and D150

LE3 K065 and K095 A59 LE3 D09D805

Mechanical interlock Fitted as standard on starters LE3 K and LE3 D09D35 LE3 D12ppA05 (1) Example: LE3 D09F7A04

LE3 D405 to D150

A64

Other versions

Possible combinations of 2 variants. Please consult your Regional Sales Office.

Schemes : page 2/31

2/29

Dimensions

TeSys enclosed starters


Star-delta starters 5.5 to 132 kW, without isolating device

Dimensions
LE3 K065, K095
19 120

LE3 D09D35
=

165

150

348

146

84 175

186

Standard version Variant A04 Variant A05

c1 175.5 167 175.5

LE3 D405 and D505

LE3 D805D150
= a - 75 =

c1

330

287

195

b + 57,5

c1

225 367

= = c1 c1 + 15,5 a - 50 a a + 57,5
LE3 a D805 400 D1155 500 D1505 500 (1) + 14 mm with blanking plugs. At top PG 1 x 29 1 x 36 1 x 36 2 x 13 and 2 x 16 b 400 600 600 LE3 Standard version Variant A05 Variant A06 c1 D805 202 218 218

Standard version Variant A05 Variant A06

c1 190 194 194

b - 50

b (1)

b - 75

D115, D150 252 268

Knock-outs or blanking plugs for cable glands


Type of enclosure LE3 D09D35 LE3 D405 LE3 D505 LE3 D805 LE3 K ISO 2 x 20 or 2 x 25 or 2 x 32 or 2 x 40 1 x 32 1 x 40 1 x 40 4 x 20 At bottom PG 1 2 1 2 2 x 29, x 13 and 2 x 21 x 36, x 13 and 2 x 29 x 13 and 3 x 36 ISO 2 x 20 or 2 x 25 or 2 x 32 or 2 x 40 1 x 32, 2 x 20 and 2 x 25 1 x 40, 2 x 20 and 2 x 32 2 x 20 and 3 x 40 4 x 20

2 x 13 and 2 x 16

References : pages 2/28 and 2/29

Schemes : page 2/31

2/30

Schemes

TeSys enclosed starters


Star-delta starters 5.5 to 132 kW, without isolating device

Schemes
LE3 K065 and K095
L1 L2 L3

A
W1 U1 V1

KM2

KM3

KM1

I
W2 U2 V2

KM2 KM1

2
KM3
A1

W1

U1

V1

KM3
Recommended cabling for reversal of motor rotation (standard motor, viewed from shaft end).

KM1

T
A1 A1 A1

W2

U2

V2

T
A2

KM1
A2 A2

KM2
A2

LE3 D09D805
L1 L2 L3

LE3 D09D35
A

U1

V1

W1

KM2

KM3

KM1
I
W2 U2 V2
KM2

U1

V1

W1

KM1

18

17

KM2
Recommended cabling for reversal of motor rotation (standard motor, viewed from shaft end).

KM3
A1 A1

W2

A1

A1

A1

U2

V2

KM1
A2

KM2
A2

KM3
A2

KM1
A2

KM2
A2

KM3

Note : in accordance with current installation regulations, short-circuit protection must be provided by fuses or a circuit-breaker.

LE3 D115 and D150


L1 L2 L3
A

U1

18

17

KM2

KM3

KM1

V1

W1

Remote control l

KM1 KM1

KM2

W1

W2

U2

V2

U1

V1

KM1 KM2 KM3


Recommended cabling for reversal of motor rotation (standard motor, viewed from shaft end).

KM2
A1 A1

KA1
A1

W2

U2

V2

F2
B

KM1
A2

A1

KM2
A2

KA1
A2

KM3
A2

Connections 220 V, 230 V, 240 V

LD09 and D12 LE3 D18 to D150 All products LE3 D09D35 LE3 K and LE3 D405D150

A L3 L3 L3

B Neutral Neutral terminal L1

380 V, 400 V, 415 V, 440 V Other voltages

Terminal 1 Terminal 2 Direct connection

References : pages 2/28 and 2/29

Dimensions : page 2/30

A2

A1

Y
KM2

LE3 D405D805
A

Remote control I

KM2

KM1

KM2

KM2

KM1

KM3

KM1

2/31

Characteristics, references

TeSys enclosed starters


2

Star-delta starters (1) 7.5 to 75 kW with isolating device

Characteristics
Conforming to standards Degree of protection conforming to IEC 60529 Ambient air temperature Operating positions IEC 60947-4-1 and IEC 60439-1, VDE 0660-102, EN 60947 IP 657: LE6 D09D18 IP 557: LE3 D326D806 Operation: - 5 to + 40 C Same as that of the contactors Polycarbonate (2): LE6 D Sheet steel: LE3 D

Material

References
Maximum operating rate: 30 starts/hour. Maximum starting time: 30 seconds. An LA2 DS2 timer imposes a delay of 40 ms 15 ms on the delta contactor at the moment of changeover to ensure that the star contactor has sufficient breaking time.
Standard power ratings of squirrel cage motors. Mains voltage - Delta connection 220 V 380 V 415 V 440 V 400 V kW kW kW kW 4 7.5 7.5 7.5 5.5 11 15 18.5 LE6 D12pp 30 37 11 18.5 30 37 55 75 11 22 30 37 59 75 11 22 30 37 59 75 Fuses to be fitted Basic reference, by the customer to be completed by adding the voltage code (3) Size Type aM A 20 25 40 63 80 125 160 Weight

533823

10 x 38 10 x 38 14 x 51 22 x 58 22 x 58 22 x 58 0

LE6 D09pp LE6 D12pp LE6 D18pp LE3 D326pp LE3 D406pp LE3 D506pp LE3 D806pp

kg 3.900 3.900 4.850 7.650 16.900 17.000 27.500

(1) Overload protection must be provided by a thermal overload relay, to be ordered separately. Select appropriate overload relay for setting at 0.58 of the full load rated motor current, see pages 6/16 and 6/17. (2) Avoid placing this material in contact with harsh substances (detergents, chlorine solvents, ketones, alcohol, aromatic hydrocarbons). (3) Standard control circuit voltages. Volts 24 42 48 110 115 220 230 240 380 400 415 440 50/60 Hz B7 D7 E7 F7 FE7 M7 P7 U7 Q7 V7 N7 R7 Other voltages: please consult your Regional Sales Office.

Dimensions: page 2/34

Schemes: page 2/35

2/32

References (continued)

TeSys enclosed starters


Star-delta starters 7.5 to 75 kW, with isolating device

533824

Description
The standard version comprises: b LE6 D09D18: v 1 green Start button I, v 1 red Stop/Reset button O. b LE3 D326D806: v no pushbuttons on cover
Protection LE6 D09 and D12 LE6 D18LE3 D806 LE6 D12ppA04 Power circuit 1 3-pole isolating device 1 3-pole isolating device Control circuit + 1 additional pole + 1 circuit-breaker GB2 CB08

Variants (pre-assembled)
Description No pushbuttons on cover Application LE6 D09D18 Suffix to be added to the starter reference (1) A04

533824

1 green Start button I 1 red Stop/Reset button O

LE3 D326D806

A06

1 blue Reset button R

LE6 D09LE3 D806

A05

1 neutral terminal

LE6 D09LE3 D806

A59

LE6 D12ppA05

Mechanical interlock Fitted as standard on starters LE6 D09D18 (1) Example: LE6 D09F7A04.

LE3 D326D806

A64

Dimensions: page 2/34

Schemes: page 2/35

2/33

Dimensions

TeSys enclosed starters


Star-delta starters 7.5 to 75 kW, with isolating device

Dimensions
LE6 D09D18 LE3 D326

348

330

367

c1

= 186
c1 175.5 167 175.5

31

190

195 287

= 31

Standard version Variant A04 Variant A05

LE3 D406D806
= a-75 = 31

b+57,5

b (1)

b-50

4xM8x25

c1 a-50 a a+57,5
(1) + 14 mm with blanking plugs. LE3 D406, D506 D806 a 400 500 b 500 700 c1 218 269

Knock-outs or blanking plugs for cable glands


Type of enclosure LE6 D09D18 LE3 D326 LE3 D406 LE3 D506 LE3 D806 At top PG 1 x 21 1 x 29 1 x 36 1 x 36 ISO 2 x 20 or 2 x 25 or 2 x 32 or 2 x 40 1 x 32 1 x 32 1 x 40 1 x 40 At bottom PG 2 x 13, 2 x 16 and 1 x 21 2 x 13, 2 x 21 and 1 x 29 2 x 13, 2 x 29 and 1 x 36 2 x 13 and 3 x 36 ISO 2 x 20 or 2 x 25 or 2 x 32 or 2 x 40 2 x 20, 2 x 25 and 1 x 32 2 x 20, 2 x 25 and 1 x 32 1 x 40, 2 x 20 and 2 x 32 2 x 20 and 3 x 40

References : pages 2/32 and 2/33

Schemes : page 2/35

2/34

b-75

225

Schemes

TeSys enclosed starters


Star-delta starters 7.5 to 75 kW, with isolating device

Schemes
LE6 D09D18
3/L2 1/L1 5/L3

A Q1 Q1

Q1
2 4 6

U1

V1

W1

O
3 3 5 5 3 1 1 1 5

2
KM2 KM1

KM2
2 4

KM3
6 6 2 4 2 4

KM1

U1

V1

W1

W2

U2

V2

KM2
Recommended cabling for reversal of motor rotation (standard motor, viewed from shaft end)

KM2

KM3
A1 A1

KM1
A1

W2

U2

V2

KM1
A2

KM2
A2

KM3
A2

LE3 D326D806
3/L2 5/L3

1/L1

A F1 Q1

Q1
2 4 6

U1

V1

W1

KM2
2 4

KM3
6 2 4

KM1

W2

U2

V2

13 22
KM2

S1 Remote control

14
KM1 KM2

U1

V1

W1

21

KM2

A2

A2

Connections 220 V, 230 V, 240 V

LE6 D09 and D12 LE6 D18LE3 D806 All products LE6 D09D18 LE3 D326D806

A L3 L3 L3

A2

Recommended cabling for reversal of motor rotation (standard motor, viewed from shaft end)

W2

U2

V2

KM3

KM1

A1

A1

KM1

KM2

KM3

A1

B Neutral Neutral terminal L1

380 V, 400 V, 415 V, 440 V Other voltages

Terminal 1 Terminal 2 Direct connection

References : pages 2/32 and 2/33

Dimensions : page 2/34

2/35

References

TeSys enclosed starters


Replacement parts for starters without isolating device

500118_1

Heads for Start and Stop/Reset pushbuttons


Description Flush, green I (1) For use on LE1 D09...D35 Unit reference ZB5 AA331 Weight kg 0.018

Projecting, red O (1) ZB5 AA331

LE1 D09...D35

ZB5 AL432

0.019

500120_1

Adaptation kit for head ZB5 AL432

LE1 D09 and D12

LAD 9091

0.002

LE1 D18...D35

LAD 91810

0.003

ZB5 AL432

Heads for Reset pushbuttons


Flush, blue R (2) LE1 D09...D35 ZB5 AA0 0.022

500117_1

+ ZBA 639 (3)

0.001

Adaptation kit for head ZB5 AA0 + ZBA 639

LE1 D09 and D12

LAD 9092

0.002

LE1 or LE2 D18...D35 LAD 9091 LE3, LE6, LE4 or LE8 D09...D35
500119_1

LAD 91810

0.003

LAD 9T4

0.004

Heads for selector switches


3-position stay put LE1 D09...D35 ZB5 AD3 0.024

ZB5 ADp 2-position stay put


500121_1

LE1 D09...D35

ZB5 AD2

0.024

3-position spring return to centre

LE1 D09...D35

ZB5 AD5

0.024

Contact blocks
1 N/O spring return ZEN L1111 1 N/C spring return
500122_1

LE1 D09...D35

ZEN L1111

0.010

LE1 D09...D35

ZEN L1121

0.010

Mounting for contact block

LE1 D09 and D12

LAD 90909

0.008

LEp D18...D35 (4)

LAD 91809

0.014

LAD 91809

(1) (2) (3) (4)

Remember to order adaptation kit LAD 9091 or LAD 91810, depending on size. Remember to order adaptation kit LAD 9092. Sold in lots of 10. LE1, LE2, LE3, LE4, LE6 or LE8.

2/36

References (continued)

TeSys enclosed starters


Replacement parts for starters without isolating device

810175

Empty enclosures for D.O.L. starters without isolating device


Designed for use with LE1 D09 and D12 Head(s) mounted on cover Without Reference DE1 DS1A04 Weight kg 0.300

2
1 flush blue head R DE1 DS1A05 0.300 DE1 DS1A04

810176

1 flush green head I 1 projecting red head O

DE1 DS1

0.300

1 flush blue head R 1 switch

DE1 DS1A13

0.300

DE1 DS1A05

810173

LE1 D18...D35

Without

DE1 DS2A04

0.500

1 flush blue head R

DE1 DS2A05

0.500

DE1 DS1

810178

1 flush green head I 1 projecting red head O

DE1 DS2

0.500

1 flush blue head R 1 switch

DE1 DS2A13

0.500

DE1 DS1A13

2/37

References

Enclosed starters
Star-delta starters (1) 90 to 375 kW, without isolating device

533866

Star-delta starters
Maximum operating rate: 12 starts/hour. Maximum starting time: 20 seconds
Standard power ratings of squirrel cage motors Mains voltage - delta connection 220 V 380 V 415 V 440 V kW kW kW kW 90 160 160 185 Basic reference, to be completed by adding the voltage code (2) (3) LE3 F185pp Weight

kg 31.400

100

200

200

220

LE3 F225pp

33.000

110
533867

220

220

250

LE3 F265pp

50.800

160

280

280

315

LE3 F330pp

80.000

185

315

355

375

LE3 F400pp

82.000

Specifications
Enclosure LE3 F185F400 Metal, degree of protection IP 559

No pushbuttons on cover

LE3 F185F400

Connections LE3 F ppppp

LE3 F185F400 Pre-wired power and control circuit connections

Variants (pre-assembled)
Description For use on LE3 F185F400 Suffix to be added to the starter reference(4) A06

1 green Start button I 1 red Stop/Reset button O

(1) Overload protection must be provided by a thermal overload relay, to be ordered separately. Select appropriate overload relay for setting at 0.58 of the full load rated motor current, see pages 6/28 and 6/29. (2) Standard control circuit voltages. Volts 48 110 220/230 230 240 380/400 400 415 50/60 Hz E7 F7 M7 P7 U7 Q7 V7 N7 For other voltages, see pages 5/118 to 5/125. (3) LC1 F185 and F225: contactors fitted with LX9 F coils, LC1 F265F400: contactors fitted with LX1 F coils. (4) Example: LE3 F185M7A06.

Other versions

Possible combinations of 2 variants. Please consult your Regional Sales Office.

Dimensions : page 2/39

Schemes : page 2/39

2/38

Dimensions, schemes

Enclosed starters
2

Star-delta starters 90 to 375 kW, without isolating device

Dimensions
LE3 Fppp
= a-75 =

b+57,5

b (1)

b-50

4xM8x25

c c1

a-50 a a+57,5

LE3 a F185, F225 600 F265 700 F330, F400 800 (1) + 14 mm with blanking

b (1) 700 900 1000 plugs.

c 303 303 403

c1 319 319 419

Knock-outs or blanking plugs for cable glands Type of enclosure At top LE3 F185, F225 2 x 48 P LE3 F265400

b-75

At bottom 2 x 13 P and 4 x 48 P

Schemes
LE3 Fppp
2 L1 L2 L3 4 6 F1 KM3:5 F1 95 U1 V1 W1 3 3 5 5 3 1 1 1 5 O
Remote control

W2

U2

V2

13

KM2 53 54

14

53 (13)

KM2

KM3

KM1

22

21 96

KM1 U1 V1 W1
Recommended cabling for reversal of motor rotation (standard motor, viewed from shaft end)

KM1 62 67

55

54 (14)

61

KM2 61 56

KM2 68

KA1 14 KM3 A2 A2 A1

W2

U2

V2

KM3 A1 62 A1 A1

A2

KM3:1

Note : in accordance with current installation regulations, each starter must be provided with short-circuit protection by fuses or a circuit-breaker.

References : page 2/38

A2

F2

KM1

KM2

KA1

13

2/39

References

Enclosed starters
Equipment for control in utilisation category AC-1(1) (2), without isolating device

References
Operational Minimum current c.s.a. of up to phase conductors A 16
533871

Fuses to be fitted separately aM A gG A 16

For use with relay LR2 D or kit LA9 D (to be ordered separately) LA9 D1275 (4)

Basic reference, to be completed by adding the voltage code (3) LE1 D123pp

Weight

mm2 2.5

kg 0.920

2
LE1 D123

17.5

1.5

20

LR2 D1321 (2)

LE1 D123pp

0.920

24

2.5

25

LR2 D1322 (2)

LE1 D255pp

1.015

32

32

LA9 D0975 (4)

LE1 D255pp

1.015

50

10

50

LE1 D405ppA04 (5) LE1 D405pp

4.820

533872

57

10

63

LR2 D3359 (2)

4.820

63

16

63

LE1 D655ppA04 (5) LE1 D655pp

4.850

76

16

80

LR2 D3363 (2)

4.850

90

25

100

LR2 D3365 (2)

LE1 D805pp

5.140

100 LE1 D405

35

100

LE1 D805ppA04 (5)

5.140

Specifications
Enclosure LE1 D12 Double insulated, degree of protection IP 659

LE1 D25

Double insulated, degree of protection IP 557

LE1 D40...D80

Metal, degree of protection IP 559

Control (2 pushbuttons mounted on enclosure cover) No pushbuttons on cover

LE1 D12D80

1 green Start button I 1 red Stop/Reset button O

LE1 DpppppA04

Connections

LE1 D12D80

Pre-wired control circuit connections

(1) 3-phase 220/230 V, 240 V, 380/400 V or 415 V 50/60 Hz. 3-core or 3 Ph + N (unprotected neutral) insulated PVC cable, fixed to walls, ceilings, in cable racks or ducting, laid singly, ambient temperature y 35 C, conforming to NF C 15-100. (2) Order the required LR2 D thermal overload relay separately, for use on balanced circuits only. (3) Control circuit voltage 50/60 Hz 220/230 V (code M7) or 380/400 V (code Q7 ). (4) As protection is provided by type gG fuses only, the Stop function normally provided by the thermal overload relay (where aM type fuses are used) can be obtained by means of kit LA9 Dpp75. (5) Equipment supplied without pushbuttons; external Start-Stop station required.

Dimensions : page 2/42

Schemes : page 2/43

2/40

References (continued)

Enclosed starters
Equipment for control in utilisation category AC-1(1) (2), without isolating device

Variants (pre-assembled)
Description No pushbuttons on cover Application LE1 D12 and D25 Suffix to be added to the starter reference (3) A04

1 blue Reset button R

LE1 D12D80

A05

1 green Start button I and 1 red Stop button "O with 1 N/C contact (for distribution circuits without thermal overload relay) 1 2-position selector switch "O-I (O: Stop; I: Manual Start) 1 blue Reset button R Knock-outs for 4 x 16 mm plastic cable glands (instead of 4 x 13 mm plastic glands)

LE1 D12 and D25

A07

LE1 D12

A13

LE1 D12

A20

1 neutral terminal (for 3-phase + N circuits)

LE1 D12D80

A59

Accessories (for customer assembly)


Description Start pushbutton latching device for stay put operation (Start-Stop) For use on LE1 D25D65 Reference LA9 D09907 Weight kg 0.060

Kits to provide Stop function without thermal overload relay fitted

LE1 D12

LA9 D1275

0.040

LE1 D25

LA9 D0975

0.020

Miniature control circuit fuse holder size 5 x 20, 4 A/250 V Fuse supplied

LE1 D12

LA9 D931

0.040

LE1 D25

LA9 D941

0.025

Pilot light with neon bulb, red lens and locking ring

110 V

LE1 D12 and D25

LA9 D924

0.020

220 V

LE1 D12 and D25

LA9 D925

0.020

380, 415 V

LE1 D12 and D25

LA9 D926

0.020

1 front-mounting block of 2 auxiliary contacts, please consult your Regional Sales Office

LE1 D12 D80

LA1 DNpp

0.030

(1) 3-phase 220/230 V or 380/400 V 50/60 Hz. 3-core or 3 Ph + N (unprotected neutral) insulated PVC cable, fixed to walls, ceilings, in cable racks or ducting, laid singly, ambient temperature y 35 C, conforming to NF C 15-100. (2) Order the required LR2 D thermal overload relay separately, for use on balanced circuits only. Example: LE1 D123M7A04.

. Other versions Possible combinations of 2 variants. Please consult your Regional Sales Office.

Schemes : page 2/43

2/41

Dimensions

Enclosed starters
D.O.L. starters and equipment, without isolating device

Dimensions
LE1 D123 LE1 D255

166

150

2
120 140

88

142

101

LE1 D405, D655


=

LE1 D805

= =

135

185

165

312

195

307

150 161 (1)

105 181

165 c1

165 257

(1) 150 for LE1 DpppppA04 (without pushbuttons).

Knock-outs or blanking plugs for cable glands


Type of enclosure LE1 D123 LE1 D255 LE1 D405 and LE1 D655 LE1 D805 At top 2 x 13 P 1 x 13 P and 1 x 16 P 1 x 13 P and 1 x 29 P 1 x 13 P and 1 x 36 P At bottom 2 x 13 P 2 x 16 P 1 x 13 P and 2 x 29 P 1 x 13 P and 2 x 36 P

References : pages 2/40 and 2/41

Schemes : page 2/43

2/42

165

Schemes

Enclosed starters
D.O.L. starters and equipment, without isolating device

Schemes
D.O.L. starters and equipment for control in category AC-1
LE1 D123D805, LE1 DpppppA04
1/L1 3/L2 5/L3

LE1 D123
KM1/5 95 96

KM1 2 4 6
O

14

KM1 13 13 KM1 A2 O A1
Remote control

N W U V KM1/1

LE1 D255D805
KM1/5 95

LE1 DpppppA04, LE1 DpppppA05


KM1/5 95

14

O 18 KM1 17 13 14

13 22

21 96

96

14

KM1 A2 N KM1/1

KM1/1

KM1 A2

References : pages 2/40 and 2/41

Dimensions : page 2/42

A1

13

A1

KM1

14

2/43

References

Enclosed starters
Equipment for control in utilisation category AC-1 (1) (2), with isolating device

533903

References
Operational current up to A 16 Minimum c.s.a. of phase conductors mm2 2.5 Fuses to be fitted by the customer Size Type aM gG A A 10 x 38 16 For use with relay LR2 D or kit LA9 D (to be ordered separately) Basic reference, to be completed by adding the voltage code (3) LE4 D126pp Weight

LA9 D0975 (4)

kg 1.960

17.5 LE4 D126 20

1.5

10 x 38

20

LR2 D1321 (2)

LE4 D126pp

1.960

2.5

10 x 38

20

LA9 D0975 (4)

LE4 D256pp

2.200

22
533904

2.5

10 x 38

25

LR2 D1322 (2)

LE4 D256pp

2.200

40

10

14 x 51

40

LE4 D406ppA04 (5)

5.770

45

10

14 x 51

50

LR2 D3357 (2)

LE4 D406pp

5.770

63 LE4 D406 76

16

22 x 58

63

LE4 D656ppA04 (5)

6.670

16

22 x 58

80

LR2 D3363 (2)

LE4 D656pp

6.670

90

25

22 x 58

100

LR2 D3365 (2)

LE4 D806pp (5)

7.100

100

35

22 x 58

100

LE4 D806pp (5)

7.100

Specifications
Enclosure LE4 D12 and D25 LE4 D40D80 Double insulated, degree of protection IP 557 Metal, degree of protection IP 559

Control (2 pushbuttons mounted on enclosure cover)

LE4 D12D65

1 green Start button I 1 red Stop/Reset button O

No pushbuttons on cover

LE4 Dppppp A04 LE4 D80 LE4 D12 and D25 LE4 D40D80

Isolating device with external operator

1 3-pole isolator + 1 additional pole 1 3-pole isolator and 1 circuit breaker GB2 CB08

Connections

LE4 D12D80

Pre-wired power and control circuit connections

(1) 3-phase 220/230 V or 380/400 V 50/60 Hz. 3-core or 3 Ph + N (unprotected neutral) insulated PVC cable, fixed to walls, ceilings, in cable racks or ducting, laid singly, ambient temperature y 35 C, conforming to NF C 15-100. (2) Order the required LR2 D thermal overload relay separately, for use on balanced circuits only. (3) Control circuit voltage 50/60 Hz 220/230 V (code M7 ) or 380/400 V (code Q7). (4) As protection is provided by type gG fuses only, the Stop function normally provided by the thermal overload relay (where aM type fuses are used) can be obtained by means of kit LA9 D0975. (5) Equipment supplied without pushbuttons; external Start-Stop station required.

Dimensions : page 2/46

Schemes : page 2/46

2/44

References (continued)

Enclosed starters
Equipment for control in utilisation category AC-1 (1) (2), with isolating device

Variants (pre-assembled)
Description No pushbuttons on cover For use on LE4 D12 and D25 Suffix to be added to the starter reference(3) A04

1 blue Reset button R

LE4 D12D80

A05

1 green Start button I and 1 red Stop button O with 1 N/C contact (for distribution circuits without thermal overload relay) 1 neutral terminal (for 3-phase + N circuits)

LE4 D12 and D25

A07

LE4 D12D80

A59

Accessories (for customer assembly)


Description Start button latching device for stay put operation (Start-Stop) Kit to provide Stop function without thermal overload relay fitted For use on LE4 D12D65 Reference LA9 D09907 Weight kg 0.060

LE4 D12 and D25

LA9 D0975

0.020

Miniature control circuit fuse holder size 5 x 20, 4 A/250 V Fuse supplied Pilot light with neon bulb, red lens and locking ring 110 V

LE4 D12 and D25

LA9 D941

0.025

LE4 D12 and D25

LA9 D924

0.020

220 V

LE4 D12 and D25

LA9 D925

0.020

380, 415 V

LE4 D12 and D25

LA9 D926

0.020

1 front-mounting block of 2 auxiliary contacts, please consult your Regional Sales Office

LE4 D12D80

LA1 DNpp

0.030

(1) 3-phase 220/230 V or 380/400 V 50/60 Hz. 3-core or 3 Ph + N (unprotected neutral) insulated PVC cable, fixed to walls, ceilings, in cable racks or ducting, laid singly, ambient temperature y 35 C, conforming to NF C 15-100. (2) Order the required LR2 D thermal overload relay separately, for use on balanced circuits only. (3) Example: LE4 D126M7A04.

Other versions

Possible combinations of 2 variants. Please consult your Regional Sales Office.

Schemes : page 2/47

2/45

Dimensions

Enclosed starters
D.O.L. starters and equipment, with isolating device

Dimensions
LE4 D126, D256 LE4 D406, D656

2
c c1

280

260

= 122

c c1 (1)

G a

= 31

31

LE4 D126 D256

c 132 144

c1 139 151

(1) c1 = c for LE4 DpppppA04 (without pushbuttons).

LE4 D806
= a-75 = 31

b+57,5

b (1)

b-50

4xM8x25 =

c c1

a-50 a a+57,5

(1) + 14 mm with blanking plugs.

Knock-outs or blanking plugs for cable glands


Type of enclosure LE4 D126 LE4 D256 LE4 D406 LE4 D656 LE4 D806 At top 2 x 13 P 1 x 13 P and 1 x 16 P 1 x 13 P and 1 x 21 P 1 x 13 P and 1 x 29 P 1 x 13 P and 1 x 36 P At bottom 2 x 13 P 2 x 16 P 1 x 13 P and 2 x 21 P 1 x 13 P and 2 x 29 P 1 x 13 P and 2 x 36 P

References : pages 2/44 and 2/45

Schemes : page 2/47

2/46

b-75

Schemes

Enclosed starters
D.O.L. starters and equipment, with isolating device

Schemes
D.O.L. starters and equipment for control in category AC-1
LE4 D126D806, LE4 DpppppA04
1/L1 3/L2 5/L3

LE4 D126 and D256


Q1/2 0 Q1 9 Q1 13 14

Q1 4 2 6

O KM1 18 2 4 6 l 17 1 3 5 KM1 13 KM1 A2 13 F1 Q1 95


Remote control

N 4 2 6 W U Q1/6

LE4 D406 and D656


Q1/2 F1 13

LE4 D806, LE4 DpppppA04 and DpppppA05


Q1/2 14

Q1 14

A1

14

96

95

95

22

O 18 14

96

21

96

13

l 17

KM1 13

KM1

14

A1

N Q1/6

KM1 A2

N Q1/1

KM1 A1

References : pages 2/44 and 2/45

Dimensions : page 2/47

A2

13

14

2/47

References

Enclosed starters
integral 18, 32 and 63 contactor breakers and reversing contactor breakers, for customer assembly
Empty metal enclosures
Type of enclosure Degree of protection IP 54 with drillings for door interlock mechanism (interlock not supplied), for customer assembly (1) For use on integral LD1, LD3 or LD5 LB Reference DE1 LT615

533912

Weight kg 2.110

LD1 or LD4 LC

DE1 LT215

2.110

LD5 LC

DE1 LT225

2.710

LD1 or LD4 LD

DE1 LT315

3.510

Door interlock mechanisms (IP 54)


Type Non-adjustable DE1 LT615 For use on enclosure DE1 LT615 Colour of knob Red Black Reference LA9 LB320 LA9 LB321 Weight kg 0.200 0.200

DE1 LT215

Red Black

LA9 LC320 LA9 LC321

0.200 0.200

533912

DE1 LT225

Red Black

LA9 LC520 LA9 LC521

0.200 0.200

DE1 LT315 (LD1)

Red Black

LA9 LC320 LA9 LC321

0.200 0.200

DE1 LT315 (LD4)

Red Black

LA9 LC520 LA9 LC521

0.200 0.200

Separate component
Description Kit for padlockable knob on LD1 LC For use on For converting a black, non-padlockable control knob to a padlockable knob Reference LA9 LC393 Weight kg 0.100

DE1 LT215

(1) Enclosures supplied with drillings and fitted with removable blanking plugs, for addition of cable glands (to be ordered separately): for number and diameters, see page 2/50.

Dimensions : pages 2/50 and 2/51

2/48

References (continued)

Enclosed starters
integral 18, 32 and 63 contactor breakers and reversing contactor breakers, for customer assembly
Empty insulated enclosures
Type of enclosure Degree of protection IP 30 with rectangular cut-out to suit fascia of the contactor breaker Degree of protection IP 54 with drillings for door interlock mechanism (interlock not supplied), for customer assembly Degree of protection IP 30 with rectangular cut-out to suit fascia of the contactor breaker For use on integral LD1 LB Reference DE1 LB001

533913

Weight kg 0.750

LD1 LB

DE1 LB005

0.750

2
LD1 or LD4 LCp30 DE1 LC001 1.370

DE1 LC001

Dimensions : pages 2/50 and 2/51

2/49

Dimensions

Enclosed starters
integral 18, 32 and 63 contactor breakers and reversing contactor breakers
Enclosures

Metal enclosures, degree of protection IP 54


DE1 LT215, LT615 DE1 LT225, LT315

DE1 LT315 312 195

2
69 150

DE1 LT225 = = = 105 181


DE1 LT225 LT315 a 257 287 b 307 367 c 165 190

69

G a

G 165 192

H 165 225

Number of blanked-off cable entries for addition of cable glands


DE1 LT215 LT225 LT315 LT615 At top 2 1 1 1 1 1 2 1 bottom 1 2 2 2 2 2 1 2 Cable min 10 14 10 14 10 24 10 14 max 12 18 12 18 12 30 12 18 For cable gland N Type 13 13M 21 21M 13 13M 21 21M 13 13M 36 36M 13 13M 21 21M

Insulated enclosures
DE1 LB001 DE1 LB005
104,75 183 8,5 = 109 =

201

145

183

= 109

145

DE1 LC001

123

114

183

280

= 122

References : pages 2/48 and 2/49

2/50

260

201

Mounting of accessories

Enclosed starters
integral 18, 32 and 63 contactor breakers and reversing contactor breakers

Integral 18
Non-adjustable door interlock mechanism LA9 LB32p
For mounting on LD1 LB030 + LBp LB03P pp and LD5 LB130 + LBp LB03P pp Door drillings

(1)
= = 54

148,5

65

= = 54

54

134

(1) Thickness: 5 mm max

Integral 32
Non-adjustable door interlock mechanisms LA9 LC32p and LA9 LC52p
For mounting on LD4 LCp30 and LCp40, LD5 LCp30 LD4 LCp30 Door drillings LD4 LCp40 LD5 LCp30

(1)
= =
182 = = 80

65

80

80

80

80

54

54

135

= 19 = = = 66

= 38 =
52 33 85

85 99 132

= 33

(1) Thickness: 5 mm max

Integral 63
Non-adjustable door interlock mechanisms LA9 LC33p and LA9 LC53p
For mounting on LD4 LDp30 and LD5 LDp30 LD4 LDp30 Door drillings LD5 LDp30

(1)
= = 275 = = 54 54

105

105

243

65

54

172 (LD4) 174 (LD5)

105

= 28 =

45 59 63 181 59

= 90

(1) Thickness: 5 mm max

References : pages 2/48 and 2/49

105

105

54

2/51

Characteristics

Enclosed starters
integral 32 and 63 contactor breakers and reversing contactor breakers

Type Number of poles Rated operational current (Ie) Rated operational voltage (Ue) Electrical durability, AC-43 at 415 V Mechanical durability at Uc Maximum operating rate a at ambient temperature c With converter y 55 C

A V

integral 32 3 and 4 32 in AC-43 690 1.5 million operating cycles 10 million operating cycles 3600 operating cycles/hour 600 operating cycles/hour

integral 63 3 63 in AC-3 690 1.2 million operating cycles 5 million operating cycles 3600 operating cycles/hour 600 operating cycles/hour

Environment
Conforming to standards IEC: 60947-1, 60047-2, 60947-3, 60947-4-1, 60947-6-2 VDE: 0100, 0110, 0113, 0170, 0171, 471, 0660 BS: 5424, 4752, 4941 NEN, NBN ASE, ASEFA, ASTA, BV, CSA, DEMKO, DNV, GL, NEMKO, NKK, VE, RINA, SCC, SETI, UL, USSR, LROS, PTB, SEMKO TH TH - 25+ 60 - 20+ 60 - 40+ 80 - 40+ 80 - 25+ 50 - 25+ 50 - 25+ 70 - 25+ 70 Energised state: 3 gn Energised state: 3 gn De-energised state: 3 gn De-energised state: 3 gn Energised state: 8 gn Energised state: 8 gn De-energised state: 8 gn De-energised state: 8 gn IP 20B IP 20B Protection against direct finger contact Protection against direct finger contact Conforming to IEC 60295-2-1, NF C 20-455 and the requirement of 22-12-81 (JO 27 NC of 1st and 2/2/1982) and conforming to UL 94 - V0 and NF T 51-072 3000 3000

Product certifications

Protective treatment Ambient air temperature around the device

a c (1)

Operation Storage Operation Storage

C C C C

Vibration resistance Permissible acceleration Shock resistance Permissible acceleration Degree of protection Flame resistance Maximum operating altitude Operating positions (without derating)

5100 Hz Impulse duration: 11 ms Conforming to IEC 144 and 529 Conforming to VDE 0106

Without derating In relation to normal vertical mounting plane

From fixing plane (fore-aft tilt)

From main axis (left-right tilt)

From main axis (left-right tilt)

Control circuit characteristics


Rated control circuit voltage (Uc) Voltage limits at y 55 C Average consumption at 20 C and at Uc a 50 Hz a 60 Hz c With converter Operating Drop-out a Inrush Sealed c (1) Inrush Sealed a 50 Hz a "C" 50/60 Hz "O" c (1) "C" O V V V 21660 21600 24, 48, 110 0.851.1 Uc 0.250.7 Uc 160 (50 Hz), 185 (60 Hz) 12 (50 or 60 Hz) 250 for 50 ms 4 4 (50 Hz) 5 (60 Hz) 925 720 2535 1020 24660 24600 24, 48, 110 0.851.1 Uc 0.250.7 Uc 375 (50 Hz), 450 (60 Hz) 25 (50 or 60 Hz) 300 for 50 ms 8 8 (50 Hz) 11 (60 Hz) 1235 720 2540 1525

Heat dissipation Operating time (2) at 20 C and at Uc

VA VA W W W ms ms ms ms

(1) With converter (2) The closing time "C" is measured from the moment the coil supply is switched on to initial contact of the main poles. The opening time "O" is measured from the moment the coil supply is switched off to the moment the main poles separate.

References : pages 2/54 to 2/59

Dimensions : page 2/60

Schemes : page 2/61

2/52

Characteristics (continued)

Enclosed starters
integral 32 and 63 contactor breakers and reversing contactor breakers

Pole characteristics
Type Rated thermal current (Ith) Frequency limits of the operational current Rated impulse withstand voltage (Uimp) Rated insulation voltage (Ui) Heat dissipation in the power circuits of the contactor breaker and its protection module Rated making capacity Rated breaking capacity conforming to IEC 60947-2 y 40 C A Hz Conforming to IEC 60947-4 Conforming to IEC 60947-1 Operational current Power per pole, hot state kV V A W integral 32 32 4060 8 690 1.6 2.5 1.6 1.8 integral 63 63 4060 8 690 25 4.4

4 1.8

6.3 2

10 2

16 3.4

25

32

32 5

40 5.8

50 7

63 9

4.8 6

I rms conforming to IEC 60947-4 A I peak conforming to IEC 60947-2 kA Operational voltage V

Conforming to IEC 60947-6-2 ensuring continuity of service

Total breaking time Thermal stress limit Cabling

Tightening torque

12 x Ith (1) 12 or 15 x Ith (1) 105 105 220/ 380/ 440 480/ 600/ 220/ 380/ 440 480/ 600/ 240 415 525 690 240 415 525 690 0.25 0.25 0.25 0.3 0.8 0.25 0.25 0.25 0.25 0.5 Value of cos kA rms 50 50 50 (2) 20 5 (3) 50 50 40 35 10 Icu (O-t CO) kA rms 50 50 35 (2) 20 5 50 50 40 35 10 Ics (O-t-CO-t-CO) kA rms 50 50 50 15 4 50 50 50 30 10 Icu = Ics (O-t-CO-t-rCO) O : breaking short-circuit current (open) t : time CO : closing on short-circuit, breaking short-circuit current (closed-open) (manual) rCO : closing on short-circuit, breaking short-circuit current (remote control) ms 4 4 100 x 103 300 x 103 With Isc max. at 415 V, 50 Hz A2s Maximum c.s.a. Minimum c.s.a. Maximum c.s.a. Minimum c.s.a. 1 x 10 or 2 x 6 1x1 1 x 50 or 2 x 35 1x6 Flexible cable without cable end mm 2 1 x 6 or 2 x 4 1x1 2 x 25 1x6 Flexible cable with cable end mm 2 mm 2 1 x 10 or 2 x 6 1x1 1 x 50 1x6 Solid cable N.m 2 6

Characteristics of thermal-magnetic or magnetic only protection modules


Module type Protection Standard motors, frequent starting, distribution circuits Conforming to standards Number of poles Number of protected poles Rated operational voltage Maximum continuous current Setting range (Irth min./Irth max.) Temperature compensation Protection against phase imbalance Tripping class Instantaneous trip current setting range Tripping tolerance LB1 LC03M Standard motors LB6 LC03M Frequent starting LB1 LCppL Distribution circuits LB1 LD03P Standard motors NF C 63-650 3 3 690 1363 10/13... 45/63 With LB1 LD03M Standard motors LB6 LD03P Frequent starting LB1 LD03L Distribution circuits

Thermal protection

V A A C

IEC 60947-4 type 2 (Iq = 50 kA) and 63-650 63-650 63-120 3 3 3 4 4 3 3 3 4 4 690 690 690 0.432 0.432 1032 0.25/0.40 6.3/10... 23/32 23/32 - 20+ 60 With Without Without 10 612 (4) 20 % 612 36

63-650 3 3 690 1363 10/13... 45/63 With

63-650 3 3 690 1363

63-120 3 3 690 1363 10/13... 45/63 Without 36

Without 612

Magnetic protection conforming to IEC 60947-1/2/4/6-2

Irth max.

20 20 Fixed at 15 612 (4)

Characteristics of versions with control test function and padlocking facility


Conforming to standards Rated operational voltage Mechanical durability Padlocking V Operating cycles IEC 60947, NF C 63-130, VDE 0660, VDE 0113 690 10 000 1, 2 or 3 padlocks (shank 8 mm max. and 5 mm min.). When flush mounting, interlocking of the enclosure or cabinet door is possible.

(1) Above this value, the breaker trips. (2) Conforming to BS 4752: 36 kA cycle P2, 50 kA cycle P1. (3) Cos 0.7. (4) Usual setting range 910 Irth max.

References : pages 2/54 to 2/59

Dimensions : page 2/60

Schemes : page 2/61

2/53

References

Enclosed starters
integral 32 and 63 contactor breakers and reversing contactor breakers
Enclosures

533933

Empty metal enclosures


For use on Degree of protection IP 54 (1) integral 32 with drillings for door interlock mechanism (interlock not supplied). For customer assembly Type of enclosure Reference LD4 DE1 LT215 Weight kg 2.110

LD5

DE1 LT225

2.710

2
integral 63 LD4 DE1 LT315 3.510

(1) Enclosures supplied with drillings and fitted with removable blanking plugs, for addition of cable glands (to be ordered separately): for number and diameters, see page 2/60. DE1 LT215

Dimensions : page 2/60

2/54

References

Enclosed starters
integral 32 and 63 contactor breakers and reversing contactor breakers
Door interlock mechanisms

Door interlock mechanisms


Type Non-adjustable

(IP 54)
Colour of knob Red Reference LA9 LC320 Weight kg 0.200

For use on enclosure DE1 LT215

DE1 LT225 or DE1 LT315

Red

LA9 LC520

0.200

Dimensions : page 2/60

2/55

References

Enclosed starters
integral 32 and 63 contactor breakers for control and protection of motors

533934

3-pole contactor breakers without protection module (1)


Standard power ratings of 3-phase motors 50-60 Hz in category AC-43 220 V 400 V 440 V 500 V 660 V 240 V 415 V kW kW kW kW kW Operational current Breaking capacity (Iq) for Ue y 415 V kA Basic reference, to be completed by adding the control voltage code (2) Weight

kg

With control test function and padlocking facility


Red knob on yellow background (CNOMO) Emergency Stop

2
LD4 LC030p

7.5

15

15

18.5

25

32

50

LD4 LC030p

1.450

15

30 33

33

37

55

63

50

LD4 LD030p

3.800

533935

3-pole reversing contactor breakers without protection module (1)


Standard power ratings of 3-phase motors 50-60 Hz in category AC-43 220 V 400 V 440 V 500 V 660 V 240 V 415 V kW kW kW kW kW Operational current Breaking capacity (Iq) for Ue y 415 V kA Basic reference, to be completed by adding the control voltage code (2) Weight

kg

With control test function and padlocking facility


Red knob on yellow background (CNOMO) Emergency Stop 7.5 LD5 LC030p LD5 LD030p (4) 15 15 18.5 25 32 50 LD5 LC030p (4) 2.800

15

30 33

33

37

55

63

50

7.600

(1) For the unit to function, it must be fitted with a protection module, to be ordered separately, see page opposite. (2) Standard control circuit voltages (for other voltages, please consult your Regional Sales Office): Volts 24 36 42 48 110 120 220 230 240 380/ 415 440 480 500 600 400 50 Hz LDp LC, LD B D E F M M U Q N N S 60 Hz LDp LC LDp LD c (3) LDp LC, LD BC BC BD CC CC D CE ED FC K FD FC FC MC LC MC/ PU7 MC MC MC Q UX Q Q S S

660 Y

(3) For use on d.c., the unit is supplied with 1 or 2 converters, including coil suppression devices (2 converters for reversing contactor breakers). (4) It is essential to provide electrical locking for reversing contactor breakers integral 32.

Characteristics : pages 2/52 and 2/53

Dimensions : page 2/60

Schemes : page 2/61

2/56

References

Enclosed starters
integral 32 and 63 contactor breakers
Motor protection modules (for customer assembly)

533936

Thermal-magnetic protection, compensated and differential for normal starting motors


Standard power ratings of 3-phase motors 50-60 Hz in category AC-3 220 V 400 V 440 V 480/ 600/ 240 V 415 V 525 V 690 V kW kW kW kW kW 3 4 5.5 7.5 9 11 15 0.06 g 0.09 0.12 0.18 0.25 0.37 0.55 0.75 1.1 1.5 2.2 3 4 5.5 7.5 3 4 5.5 7.5 9 11 15 5.5 9 11 15 22 25 33 g g g g 1.1 1.5 2.2 4 7.5 11 15 5.5 9 11 15 22 25 33 5.5 9 11 15 22 25 33 g g 0.37 0.55 1.1 1.5 2.2 4 7.5 11 15 5.5 9 11 15 22 25 33 7.5 11 15 18.5 25 33 40 g g 0.37 0.75 1.1 2.2 3.7 5.5 10 15 18.5 7.5 11 15 18.5 25 33 40 10 15 18.5 22 33 45 55 g g 0.55 1.1 1.5 3 4 7.5 11 18.5 25 10 15 18.5 22 33 45 55 Thermal setting range (Irth min. to Irth max.) A 10...13 13...18 18...25 23...32 28...40 35...50 45...63 0.25...0.4 0.4...0.63 0.63...1 1...1.6 1.6...2.5 2.5...4 4...6.3 6.3...10 10...16 16...25 23...32 10...13 13...18 18...25 23...32 28...40 35...50 45...63 Thermal setting range (Irth min. to Irth max.) A Magnetic Reference setting range (6...12 Irth max) A 2.4...4.8 3.8...7.6 6...12 9.5...19 15...30 24...48 38...76 60...120 95...190 150...300 190...380 78...156 108...216 150...300 190...380 240...480 300...600 380...760 LB1 LD03P16 LB1 LD03P21 LB1 LD03P22 LB1 LD03P53 LB1 LD03P55 LB1 LD03P57 LB1 LD03P61 LB1 LC03M03 LB1 LC03M04 LB1 LC03M05 LB1 LC03M06 LB1 LC03M07 LB1 LC03M08 LB1 LC03M10 LB1 LC03M13 LB1 LC03M17 LB1 LC03M22 LB1 LC03M53 LB1 LD03M16 LB1 LD03M21 LB1 LD03M22 LB1 LD03M53 LB1 LD03M55 LB1 LD03M57 LB1 LD03M61 Weight

LB1 LC03Mpp

kg 0.780 0.780 0.780 0.780 0.780 0.780 0.780 0.400 0.400 0.400 0.400 0.400 0.400 0.400 0.400 0.400 0.400 0.400 0.780 0.780 0.780 0.780 0.780 0.780 0.780 Weight

Fixed magnetic protection, set at 15 Irth max, for mounting on integral 63

Adjustable magnetic protection from 6 to 12 Irth max. for mounting on integral 32

Adjustable magnetic protection from 6 to 12 Irth max. for mounting on integral 63

533936

Magnetic only protection, for frequent starting motors


Standard power ratings of 3-phase motors 50-60 Hz in category AC-3 220 V 400 V 440 V 480/ 600/ 240 V 415 V 525 V 690 V kW kW kW kW kW 0.18 0.25 0.37 0.55 0.75 1.1 1.5 2.2 3 4 5.5 7.5 Magnetic Reference setting range (6...12 Irth max) A LB6 LC03M06 0.55 1.1 1.5 2.2 4 7.5 11 15 0.75 1.1 2.2 3.7 5.5 10 15 18.5 1.1 1.5 3 4 7.5 11 18.5 25 9.5...19 15...30 24...48 38...76 60120 LB6 LC03M17 7.5 11 15 95...190 150...300 190...380 78...156 108...216 150...300 190...380 240...480 300...600 380...760 LB6 LC03M22 LB6 LC03M53 LB6 LD03M16 LB6 LD03M21 LB6 LD03M22 LB6 LD03M53 LB6 LD03M55 LB6 LD03M57 LB6 LD03M61 0.400 0.400 0.400 0.780 0.780 0.780 0.780 0.780 0.780 0.780 LB6 LC03M07 LB6 LC03M08 LB6 LC03M10 LB6 LC03M13

LB6 LC03Mpp

kg 0.400 0.400 0.400 0.400 0.400

Adjustable magnetic protection from 6 to 12 Irth max, for mounting on integral 32


g 1.1 1.5 2.2 4

Adjustable magnetic protection from 6 to 12 Irth max. for mounting on integral 63


3 5.5 5.5 4 9 9 5.5 11 11 7.5 15 15 9 22 22 11 25 25 15 33 33 g There are no standard power 7.5 10 11 15 15 18.5 18.5 22 25 33 33 45 40 55 ratings for these motors.

Characteristics : pages 2/52 and 2/53

Dimensions : page 2/60

Schemes : page 2/61

2/57

References

Enclosed starters

integral 32 and 63 contactor breakers for control and protection of resistive circuits in category AC-1

533937

3 and 4-pole contactor breakers without protection module (1)


Rated thermal current Ith y 40 C A Maximum operational current AC-1 y 40 C A Maximum operational voltage V Breaking capacity Iq for Ue y 415 V kA Number of poles Basic reference, to be completed by adding the control voltage code (2) Weight

kg

With control test function and padlocking facility


Red knob on yellow background (CNOMO) Emergency Stop

2
LD4 LC040p

32

32

690

50

3 4

LD4 LC030p LD4 LC040p

1.450 1.780

63

63

690

50

LD4 LD030p

3.800

Protection modules (for customer assembly)


Thermal-magnetic (compensated)
Thermal setting range (Irth min. to Irth max.) A For integral 32 6.3...10 Magnetic setting range (3...6 Irth max) A Number of poles Number of protected poles Reference Weight

kg

533937

30...60

3 4

3 4 3 3 4 3 3 4 3 3 4 3

LB1 LC03L13 LB1 LC04L13 LB1 LC05L13 LB1 LC03L17 LB1 LC04L17 LB1 LC05L17 LB1 LC03L22 LB1 LC04L22 LB1 LC05L22 LB1 LC03L53 LB1 LC04L53 LB1 LC05L53

0.400 0.500 0.500 0.400 0.500 0.500 0.400 0.500 0.500 0.400 0.500 0.500

LB1 LD03Lpp

10...16

48...95

3 4

16...25

75...150

3 4

23...32

95...190

3 4

For integral 63 10...13 13...18 18...25 23...32 28...40 35...50 45...63 39...78 54...108 75...150 95...190 120...240 150...300 190...380 3 3 3 3 3 3 3 3 3 3 3 3 3 3 LB1 LD03L16 LB1 LD03L21 LB1 LD03L22 LB1 LD03L53 LB1 LD03L55 LB1 LD03L57 LB1 LD03L61 0.780 0.780 0.780 0.780 0.780 0.780 0.780

(1) For the unit to function, it must be fitted with a protection module, to be ordered separately. (2) Standard control circuit voltages (for other voltages, please consult your Regional Sales Office). Volts 24 36 42 48 110 120 220 230 240 380/ 415 440 400 50 Hz LDp LC, LD B D E F M M U Q N N 60 Hz LDp LC LDp LD c (3) LDp LC, LD BC BC BD CC CC D CE ED FC K FD FC FC MC LC MC MC MC MC Q UX

480 Q Q

500 S

600 S S

660 Y

(3) For use on d.c., the unit is supplied with a converter, including coil suppression device.

Characteristics : pages 2/52 and 2/53

Dimensions : page 2/60

Schemes : page 2/61

2/58

References

Enclosed starters
integral 32 and 63 contactor breakers
Auxiliary contact blocks and accessories

533939

Instantaneous auxiliary contact blocks (IP 20)


For use on Type and number of blocks per unit Composition Reference Weight

LD4 or LD5 Mounted on RH side integral + LA1 LC030

1 block of 6 instantaneous contacts comprising: 3 signalling contacts contactor state 1 signalling contact tripped on short-circuit 1 signalling contact tripped 1 signalling contact control knob in any position other than Auto

LA1 LC010 2 1 1 1 1

kg 0.280

2
LA1 LC012 0.220

1 block of 5 instantaneous contacts comprising: 3 signalling contacts contactor state 2 1 signalling contact tripped 1 1 signalling contact tripped on short-circuit 1

533940

Isolating blocks
For use on Type and number of blocks per unit Composition Reference Weight

LD4 Mounted on LH side integral + LA1 LC010 + LA1 LC070p

1 control circuit isolating block (1 or 2 blocks per unit)

LA1 LC030

kg 0.035

LD5 Mounted on LH side

1 control circuit isolating block

LA1 LC031

0.100

Electrical tripping devices


For use on Type and number of blocks per unit Function Basic reference, to be completed by adding the control voltage code (1) Weight

LD4 or LD5 fitted with an LA1 LC010 or LA1 LC012 add-on block
533941

1 undervoltage trip

Time delay LA1 LC070 p 0.2 s Instantaneous LA1 LC072 p Instantaneous LA1 LC071 p

kg 0.150 0.150 0.150

or 1 shunt trip

Remote electrical reset devices


For use on LD4 or LD5 fitted with an LA1 LC010 or LA1 LC012 add-on block integral + LA1 LC012 + LA1 LC052p Type and number of blocks per unit 1 remote electrical reset block Control voltage 24 V 50/60 Hz 42 V 50 Hz 48 V 50/60 Hz 100/127 V 50/60 Hz 200/240V 50/60 Hz Reference LA1 LC052B Weight kg 0.320

LA1 LC052E

0.320

LA1 LC052F

0.320

LA1 LC052M

0.320

(1) Standard control circuit voltages (for other voltages, please consult your Regional Sales Office): Volts 24 48 110 120 220/230 240 380/ 400 50 Hz B E F M U Q 60 Hz B E F F M M Q

415 N

440 N N

Characteristics : pages 2/52 and 2/53

Dimensions : page 2/60

Schemes : page 2/61

2/59

Dimensions, schemes

Enclosed starters
2

integral 32 and 63 contactor breakers and reversing contactor breakers


Enclosures

Dimensions
Metal enclosures, degree of protection IP 54
DE1 LT215 DE1 LT225, LT315

Insulated enclosure
DE1 LC001

= = =

= =

123

280

69

= 105 a

= a = = G = 183 122

Number of blanked-off cable entries


DE1 LT215 DE1 LT215 LT225 LT315 a 181 257 287 b 312 307 367 c 150 165 190 G 105 165 195 H 195 165 225 LT225 LT315 At top 2 1 1 1 1 1 bottom 1 2 2 2 2 2 Cable min 10 14 10 14 10 24 max 12 18 12 18 12 30 For cable N 13 21 13 21 13 36 gland Type 13M 21M 13M 21M 13M 36M

Non-adjustable door interlock mechanism LA9 LC52p


integral 32, for mounting on LD4 LC030 and LC040, LD5 LC030 LD4 LC030 LD4 LC040 LD5 LC030 integral 63, for mounting on LD4 LD030 and LD5 LD030 LD4 LD030 LD5 LD030
thickness 5 mm max thickness 5 mm max

114

DE1 LT225 =

260

195

DE1 LT315 H

2x5,5

Door drillings

105

105 275

182

65

243

65

= = 54

105

54

135

= 19 = = = 66

= 38 = 52 33 85

85 = 99 33 132

54

172 (LD4) 174 (LD5)

= 28 = = = 90

105

45 59 63 181 59

Schemes
Contactor breakers with protection module LB p
integral 32 LD4 LC0p0 + LB1 LC0pp
1/L1 3/L2 5/L3 N1

LB6 LC03M

integral 63 LD4 LD030 + LB1 LD03p


1/L1 3/L2 5/L3

105

80

80

80

80

LB6 LD03M

2/T1

4/T2

2/T1

4/T2

6/T3

A1

A1

A2

Q1

A2

2/T1

4/T2

2/T1

4/T2

References : pages 2/54 to 2/59

2/60

6/T3

6/T3

N2

6/T3

= = 54

80

Schemes

Enclosed starters
integral 32 and 63 contactor breakers

Schemes (continued)
Reversing contactor breakers with protection module LBp
integral 32 LD5 LC030 + LB1 LC03M
1/L1 3/L2 5/L3

integral 63 LD5 LD030 + LB1 LD03M or P


1/L1 3/L2 5/L3

A1

A2

A1

A2

2/T1

4/T2

6/T3

A2

A1

2/T1

4/T2

2/T1

4/T2

6/T3

2/T1

4/T2

LB6 LC03M

LB6 LD03M

Add-on blocks, integral 32 and 63


For contactor breaker LD4 and reversing contactor breaker LD5 Mounted on RH side
Breaker

6/T3

6/T3

A2

A1

For contactor breaker LD4 Mounted on LH side

LA1 LC010 13 23 31

LA1 LC012 13 23 31

LA1 LC020 13 23 31

LA1 LC025 13 23 31

LA1 LC001 41 53

LA1 LC030 (64) (63) 54 53

Isolator

14

24

32

14

24

32

14

24

32

14

24

32

42

54

96

98

98

Trip signalling

1 or 2 LA1 LC030

98

95

95

95

06

08

16

Control knob position signalling

For reversing contactor breaker LD5 Mounted on LH side


LA1 LC031 53 63
Isolator

15

18

Auto

+0

05

05

08

Short-circuit signalling

Tripping devices (1) for LD4, LD5 LA1 LC071 LA1 LC070, LC072
C1 D1

95

96

Remote electrical reset devices (1) for LD4, LD5 LA1 LC052p

Auto Trip + RESET

U< C2 D2

54

64

B4 B2 B3

B1

(1) For contactor breakers and reversing contactor breakers already fitted with an LA1 LC010 or LA1 LC012 instantaneous auxiliary contact block.

References : pages 2/56 to 2/59

Dimensions : page 2/60

2/61

References

Enclosed starters
Enclosed D.O.L. starters for motor control for use on a machine subject to the application of Machinery Directive 98/37/CE (1)

533963

Non-reversing starters (with pushbutton control of isolation)


Standard power ratings of 3-phase motors 50-60 Hz in category AC-3 220/ 400/ 230 V 415 V kW kW 0.06 LG7 K06 0.06 0.12 0.25 0.37 0.09 0.18 0.25 0.55 0.75 1.5 2.2 4 5.5 7.5 9 Circuit-breaker Setting range of thermal trips 440 V kW 0.06 0.12 0.18 0.37 0.55 1.1 1.5 3 4 5.5 9 9 A 0.160.25 0.250.40 0.400.63 0.631 11.6 1.62.5 2.54 46.3 610 914 1318 1723 Dust & damp protected starter Basic reference, to be completed by adding the voltage code (2) (3) LG7 K06pp02 LG7 K06pp03 LG7 K06pp04 LG7 K06pp05 LG7 K06pp06 LG7 K06pp07 LG7 K06pp08 LG7 K06pp10 LG7 K09pp14 LG7 D12pp16 LG7 D18pp20 LG7 D18pp21 Weight

kg 1.300 1.300 1.300 1.300 1.300 1.300 1.300 1.300 1.450 1.600 1.630 1.630

533964

0.75 1.1 1.5 3 4 LG7 D12 with padlocking facility fitted as standard 4

Specifications Functions performed by the starter: b isolation, b locking of isolation fitted as standard as from LG7 K09, b lockable Emergency Stop (1/4 turn) (3), b short-circuit protection, b overload protection, b pushbutton control: 1 white Start button I and 1 black Stop button O, b degree of protection of enclosure: IP 657, double insulated. Switching back on of power supply after tripping must be by a deliberate action. A GV2 SNpp indicator light may be added (to be assembled by customer), please consult your Regional Sales Office. For supply voltages between 380 and 415 V (codes Q7, V7 or N7) the control circuit is pre-wired between phases. For other supply voltages, the control circuit must be wired by the customer.

Variants (pre-assembled) See page 2/65.


(1) Compliance with a harmonised European standard assumes conformity with the corresponding directive, provided that installation, building in and/or assembly of the starter is carried out correctly by the machine manufacturer. Harmonised European standards: EN 60947 and EN 60439. Conformity to international standards: IEC 60947 and IEC 60439. (2) Standard control circuit voltages (for other voltages, please consult your Regional Sales Office):

LG7 K
Volts a 12 50/60 Hz Code J7 24 B7 36 C7 42 D7 48 E7 110 F7 127 FC7 220/ 230 M7 230 P7 230/ 240 U7 380/ 400 Q7 400 V7 400/ 415 N7 440 R7 500 S7 660/ 690 Y7

LG7 D
Volts a 24 50/60 Hz Code B7 42 D7 48 E7 110 F7 220/ 230 M7 230 P7 240 U7 380/ 400 Q7 400 V7 415 N7 440 R7

(3) LG7 K06: the mushroom head type Emergency Stop acts mechanically on the circuit-breaker. LG7 K09, D12, D18: the Emergency Stop function is performed by an undervoltage trip, acting on the circuit-breaker. This circuit-breaker is always supplied pre-wired for use on 380/415 V 50 Hz. For a 60 Hz supply, please consult your Regional Sales Office.

Other versions

Starters for voltages other than those indicated above. Please consult your Regional Sales Office.

Dimensions : page 2/66

Schemes : page 2/67

2/62

References (continued)

Enclosed starters
Enclosed D.O.L. starters for motor control for use on a machine subject to the application of Machinery Directive 98/37/CE (1)

533965

Non-reversing starters (with rotary operator for control of isolation)


Enclosure cannot be opened when energised in position I.
Standard power ratings of 3-phase motors 50-60 Hz in category AC-3 220/ 400/ 230 V 415 V kW kW 0.06 0.06 0.12 0.25 0.37 0.75 1.1 1.5 3 4 4 0.09 0.18 0.25 0.55 0.75 1.5 2.2 4 5.5 7.5 9 Circuit-breaker Setting range of thermal trips 440 V kW 0.06 0.12 0.18 0.25 0.55 1.1 1.5 3 4 5.5 9 9 A 0.160.25 0.250.40 0.400.63 0.631 11.6 1.62.5 2.54 46.3 610 914 1318 1723 Dust & damp protected starter Basic reference, to be completed by adding the voltage code (2) LG1 K065 pp02 LG1 K065 pp03 LG1 K065 pp04 LG1 K065 pp05 LG1 K065 pp06 LG1 K065 pp07 LG1 K065 pp08 LG1 K065 pp10 LG1 K095 pp14 LG1 D122 pp16 LG1 D182 pp20 LG1 D182 pp21 Weight

LG1 K

kg 0.970 0.970 0.970 0.970 0.970 0.970 0.970 0.970 1.120 1.270 1.290 1.290

Specifications Functions performed by the starter: b isolation, b locking of isolation, b lockable Emergency Stop (red/yellow switch disconnector), b short-circuit protection, b overload protection, b pushbutton control: 1 white Start button I and 1 black Stop button O, b degree of protection of enclosure: IP 657, double insulated. Switching back on of power supply after tripping must be by a deliberate action. A GV2 SNpp indicator light may be added (to be assembled by customer), please consult your Regional Sales Office. For supply voltages between 380 and 415 V (codes Q7, V7 or N7) the control circuit is pre-wired between phases. For other supply voltages, the control circuit must be wired by the customer.

Variants (pre-assembled) See page 2/65.


(1) Compliance with a harmonised European standard assumes conformity with the corresponding directive, provided that installation, building in and/or assembly of the starter is carried out correctly by the machine manufacturer. Harmonised European standards: EN 60947 and EN 60439. Conformity to international standards: IEC 60947 and IEC 60439. (2) Standard control circuit voltages (for other voltages, please consult your Regional Sales Office):

LG1 K
Volts a 12 50/60 Hz Code J7 24 B7 36 C7 42 D7 48 E7 110 F7 127 FC7 220/ 230 M7 230 P7 230/ 240 U7 380/ 400 Q7 400 V7 400/ 415 N7 440 R7 500 S7 660/ 690 Y7

LG1 D
Volts a 24 50/60 Hz Code B7 42 D7 48 E7 110 F7 220/ 230 M7 230 P7 240 U7 380/ 400 Q7 400 V7 415 N7 440 R7

Other versions

Starters for voltages other than those indicated above. Please consult your Regional Sales Office.

Dimensions : page 2/66

Schemes : page 2/67

2/63

References (continued)

Enclosed starters
Enclosed D.O.L. starters for motor control for use on a machine subject to the application of Machinery Directive 98/37/CE (1)

533966

Reversing starters
Standard power ratings of 3-phase motors 50-60 Hz in category AC-3 220/ 400/ 230 V 415 V kW kW 0.06 LG8 K06 0.06 0.09

(with pushbutton control of isolation)


Circuit-breaker Setting range of thermal trips 440 V kW 0.06 A 0.160.25 Dust & damp protected starter Basic reference, to be completed by adding the voltage code (2) (3) LG8 K06pp02 Weight

kg 1.640

0.12

0.250.40

LG8 K06pp03

1.640

0.18

0.18

0.400.63

LG8 K06pp04

1.640

0.12

0.25

0.25

0.631

LG8 K06pp05

1.640

0.25

0.55

0.55

11.6

LG8 K06pp06

1.640

0.37

0.75

1.1

1.62.5

LG8 K06pp07

1.640

0.75

1.5

1.5

2.54

LG8 K06pp08

1.640

533967

1.1

2.2

46.3

LG8 K06pp10

1.640

1.5

610

LG8 K09pp14

1.640

5.5

5.5

914

LG8 K12pp16

1.640

LG8 K09 with padlocking facility fitted as standard

Specifications of reversing starters Functions performed by the starter: b isolation, b locking of isolation fitted as standard as from LG8 K09, b Emergency stop (3), b short-circuit protection, b overload protection, b control by selector switch 1-2, position non maintained, b degree of protection of enclosure: IP 657, double insulated. Switching back on of power supply after tripping must be by a deliberate action. A GV2 SNpp indicator light may be added (to be assembled by customer), please consult your Regional Sales Office. For supply voltages between 380 and 415 V (codes Q7, V7 or N7) the control circuit is pre-wired between phases. For other supply voltages, the control circuit must be wired by the customer.

Variants (pre-assembled) See page 2/65.


(1) Compliance with a harmonised European standard assumes conformity with the corresponding directive, provided that installation, building in and/or assembly of the starter is carried out correctly by the machine manufacturer. Harmonised European standards: EN 60947 and EN 60439. Conformity to international standards: IEC 60947 and IEC 60439. (2) Standard control circuit voltages (for other voltages, please consult your Regional Sales Office): Volts a 12 24 36 42 48 110 127 220/ 230 230/ 380/ 400 400/ 440 500 660/ 50/60 Hz 230 240 400 415 690 Code J7 B7 C7 D7 E7 F7 FC7 M7 P7 U7 Q7 V7 N7 R7 S7 Y7 (3) LG8 K06: the mushroom head type Emergency Stop acts mechanically on the circuit-breaker. LG8 K09: the Emergency Stop function is performed by an undervoltage trip, acting on the circuit-breaker. This circuit-breaker is always supplied pre-wired for use on 380/415 V 50 Hz. For a 60 Hz supply, please consult your Regional Sales Office.

Other versions

Starters for higher power ratings. Please consult your Regional Sales Office.

Dimensions : page 2/66

Schemes : page 2/67

2/64

References (continued)

Enclosed starters
Enclosed D.O.L. starters for motor control for use on a machine subject to the application of Machinery Directive 98/37/CE (1)

Variants
Description With Emergency Stop No control pushbuttons Application LG1, LG7, LG8 Suffix to be added to the starter reference (2) A04

With Emergency Stop 2 pushbuttons with arrows A and E (latching) 1 Stop button O Without Emergency Stop 2 pushbuttons with arrows A and E (non latching) Without Emergency Stop With Emergency Stop, mushroom head

LG8 K06

A10

LG8

A14

LG1

A37

Without Emergency Stop (when the Emergency Stop is on the machine)

LG7, LG8

A39

With padlocking facility (fitted as standard as from LG1 K09 or LG7 K09) 1 neutral terminal Fitted as standard on starters ordered for use on 240 V (U7) supply Short-circuit signalling block

LG1 K06, LG7 K06 LG1, LG7, LG8

A29 A59

LG7

A12

Vacuum valve for compressor

LG7 D

A40

Without circuit-breaker

LG1, LG7, LG8

(3)

Possible combinations of variants for the selected starter type (4)


Starter type LG1 K LG7 K06 LG7 K09 LG7 D12 LG8 K06 A04 A10 A12 A14 A29 A37 (5) A39 A40 A59

LG8 K09

Combination possible

Combination not possible

(1) Compliance with a harmonised European standard assumes conformity with the corresponding directive, provided that installation, building in and/or assembly of the starter is carried out correctly by the machine manufacturer. Harmonised European standards: EN 60947 and EN 60439. Conformity to international standards: IEC 60947 and IEC 60439. (2) Example: LG7 D12M716A04 . (3) Delete the last 2 digits of the selected starter reference. Example: LG1 K065pp08 becomes LG1 K065pp. (4) Example: LG8 K095ppA04A39A59. (5) LG1 K06: the mushroom head type Emergency Stop acts mechanically on the circuit-breaker. LG1 K09, D12, D18: the Emergency Stop function is performed by an undervoltage trip, acting on the circuit-breaker. This circuit-breaker is always supplied pre-wired for use on 380/415 V 50 Hz. For a 60 Hz supply, please consult your Regional Sales Office.

2/65

Dimensions

Enclosed starters
Enclosed D.O.L. starters for motor control for use on a machine subject to the application of Machinery Directive 98/37/CE

Starters without isolator


LG1 K06, K09 LG1 D12, D18 LG7 K06, K09, D12, D18 LG8 K06, K09, K12
120

(1)

2
120 165 84 175

(2)
150
146 (2) 177 (1) 84 175
(1) Emergency Stop for starters < 3 kW (2) Emergency Stop for starters u 3 kW (3) Only for LG7 At top 2 x 13 P and 2 x 16 P 2 x 13 P and 2 x 16 P 2 x 13 P and 2 x 16 P

150

165

Knock-outs or blanking plugs for cable glands


Type of enclosure LG1 K and LG1 D LG7 K and LG7 D LG8 K At bottom 2 x 13 P and 2 x 16 P 2 x 13 P and 2 x 16 P 2 x 13 P and 2 x 16 P

References : pages 2/62 to 2/65

Schemes : page 2/67

2/66

165

(3)

Schemes

Enclosed starters
Enclosed D.O.L. starters for motor control for use on a machine subject to the application of Machinery Directive 98/37/CE

D.O.L. starters
LG1 K06, K09, D12, D18
L3 L2 L1

LG1 K06, K09, D12, D18 380/400 V, code Q7 or 400/415 V, code N7 220/230 V, code M7
Ph

Q1 2 T3 4 T2 6 T1

KM1/1

Q2

KM1 14

S1 14

13

5 5

1 1

3 3

S2 12

U1 2

V1 4

W1 6

KM1 KM1/5 N A1

LG7 K06
3/L2 1/L1 5/L3

LG7 K09, D12, D18

A2

KM1

11

13

LG7 K06, K09, D12, D18 380/400 V, code Q7 or 400/415 V, code N7 220/230 V, code M7
D1 D2 Ph KM1/1 13 13 S1 14 21 12 11 E1 E2 S1 21 KM1 22 S2 14 KM2 A1 53 KM1 KM2 KM2 22 13

1/L1

3/L2

Q1 Q1

5/L3

KM1 2 4 6 14 2 4 6 1 3 5 F1 S2 E1 E2 12 KM1 KM1/5 N A1


KM1

KM1 2 4 6 U1 2 V1 4 W1 6

Reversing starters
LG8 K06
1/L1 3/L2 5/L3

W1

U1

V1

LG8 K09, K12

1/L1

3/L2

5/L3

LG8 K06, K09, K12 380/400 V, code Q7 or 400/415 V, code N7 220/230 V, code M7
D1 D2 Ph

Q1 Q1

KM2/5

54

KM1

KM2

S2 14

KM1 A1 53

A2

KM2/1 N

References : pages 2/62 to 2/65

Dimensions : page 2/66

2/67

A2

54

10

02

13

KM1

KM2

A2

11

References

Enclosed starters
Enclosed D.O.L. starters for motor control for use on a machine subject to the application of Machinery Directive 98/37/CE

533981

Non-reversing starters with integral transformer


Compliance with a harmonised European standard assumes conformity with the corresponding directive, provided that installation, building in and/or assembly of the starter is carried out correctly by the machine manufacturer. Harmonised European standards: EN 60947 and EN 60439. Conformity to international standards: IEC 60947 and IEC 60439. Starters pre-wired for operation on a 3-phase 380 to 400 V 50 Hz supply
(with pushbutton control of isolator function)

LJ7 K

Standard power ratings of 3-phase motors 50 Hz in category AC-3 380/400 V kW 0.06 0.09 0.18 0.25 0.55 0.75 1.5 2.2 4

Circuit-breaker Setting range of thermal trips A 0.160.25 0.250.40 0.400.63 0.631 11.6 1.62.5 2.54 46.3 610

Dust and damp protected starter Reference (1) LJ7 K06Q702 LJ7 K06Q703 LJ7 K06Q704 LJ7 K06Q705 LJ7 K06Q706 LJ7 K06Q707 LJ7 K06Q708 LJ7 K06Q710 LJ7 K09Q714

Weight

kg 2.270 2.270 2.270 2.270 2.270 2.270 2.270 2.270 2.270

Specifications Functions performed by the starter: b isolation, b locking of isolation fitted as standard on LJ7 K09, b lockable Emergency Stop (1/4 turn) (2), b short-circuit protection, b overload protection, b pushbutton control: 1 white Start button I and 1 black Stop button O, b terminal allowing connection of a volt-free contact, if required, in the control circuit, b degree of protection of enclosure: IP 657, double insulated. Switching back on of power supply after tripping must be by a deliberate action. A GV2 SNpp indicator light may be added (to be assembled by customer), please consult your Regional Sales Office. Integral transformer: 400/24 V, 25 VA.

Variants (3)
Description With Emergency Stop No control pushbuttons Without Emergency Stop LJ7 (when the Emergency Stop is on the machine) With padlocking facility LJ7 K06 (fitted as standard on LJ7 K09) Without circuit-breaker LJ7 For use on LJ7 Suffix to be added to the starter reference (4) A04 A39 A29 (5)

(1) In the reference, the voltage code Q7 (380/400 V) indicates the power supply voltage to which the starter will be connected, it being assumed that the contactor has a a 24 V coil (see control circuit scheme). (2) LJ7 K06 (P y 3 kW at 400 V): the mushroom head type Emergency Stop acts mechanically on the circuit-breaker. LJ7 K09 (P > 3 kW at 400 V): the Emergency Stop function is performed by an undervoltage trip GV AX385, acting on the circuit-breaker. This circuit-breaker is always supplied pre-wired for use on 380/400 V 50 Hz. (3) Possible combination of variants A04, A29 and A39 on starters LJ7 K06. Example: LJ7 K06Q702A04A29A39. Possible combination of variants A04 and A39 on starters LJ7 K09Q714A04A39. (4) Example: LJ7 K06Q702A04. (5) Delete the last 2 digits of the selected starter reference. Example: LJ7 K06Q702 becomes LJ7 K06Q7 .

Other versions

Starters for voltages other than those indicated above. Please consult your Regional Sales Office.

Dimensions : page 2/70

Schemes : page 2/71

2/68

References (continued)

Enclosed starters
Enclosed D.O.L. starters for motor control for use on a machine subject to the application of Machinery Directive 98/37/CE

533982

Reversing starters with integral transformer


Compliance with a harmonised European standard assumes conformity with the corresponding directive, provided that installation, building in and/or assembly of the starter is carried out correctly by the machine manufacturer. Harmonised European standards: EN 60947 and EN 60439. Conformity to international standards: IEC 60947 and IEC 60439. Starters pre-wired for operation on a 3-phase 380 to 400 V 50 Hz supply
(with pushbutton control of isolator function) LJ8 K Standard power ratings of 3-phase motors 50 Hz in category AC-3 380/400 V kW 0.06 0.09 0.18 0.25 0.55 0.75 1.5 2.2 4 Circuit-breaker Setting range of thermal trips A 0.160.25 0.250.40 0.400.63 0.631 11.6 1.62.5 2.54 46.3 610 Dust and damp protected starter Reference (1) LJ8 K06Q702 LJ8 K06Q703 LJ8 K06Q704 LJ8 K06Q705 LJ8 K06Q706 LJ8 K06Q707 LJ8 K06Q708 LJ8 K06Q710 LJ8 K09Q714 Weight

kg 2.650 2.650 2.650 2.650 2.650 2.650 2.650 2.650 2.650

Specifications Functions performed by the starter: b isolation, b locking of isolation fitted as standard on LJ8 K09, b lockable Emergency Stop (1/4 turn) (2), b short-circuit protection, b overload protection, b pushbutton control: 1 white Start button I and 1 black Stop button O, b terminal allowing connection of a volt-free contact, if required, in the control circuit, b degree of protection of enclosure: IP 657, double insulated. Switching back on of power supply after tripping must be by a deliberate action. A GV2 SNpp indicator light may be added (to be assembled by customer), please consult your Regional Sales Office. Integral transformer: 400/24 V, 25 VA.

Variants (3)
Description With Emergency Stop No control pushbuttons Without Emergency Stop LJ8 (when the Emergency Stop is on the machine) With padlocking facility LJ8 K06 (fitted as standard on LJ8 K09) Without circuit-breaker LJ8 For use on LJ8 Suffix to be added to the starter reference (4) A04 A39 A29 (5)

(1) In the reference, the voltage code Q7 (380/400 V) indicates the power supply voltage to which the starter will be connected, it being assumed that the contactor has a a 24 V coil (see control circuit scheme). (2) LJ8 K06 (P y 3 kW at 400 V): the mushroom head type Emergency Stop acts mechanically on the circuit-breaker. LJ8 K09 (P > 3 kW at 400 V): the Emergency Stop function is performed by an undervoltage trip GV AX385, acting on the circuit-breaker. This circuit-breaker is always supplied pre-wired for use on 380/400 V 50 Hz. (3) Possible combination of variants A04, A29 and A39 on starters LJ8 K06. Example: LJ8 K06Q702A04A29A39. Possible combination of variants A04 and A39 on starters LJ8 K09. Example : LJ8 K09Q714A04A39. (4) Example: LJ8 K06Q702A04 . (5) Delete the last 2 digits of the selected starter reference. Example: LJ8 K06Q702 becomes LJ8 K06Q7.

Other versions

Starters for voltages other than those indicated above. Please consult your Regional Sales Office.

Dimensions : page 2/70

Schemes : page 2/71

2/69

Dimensions

Enclosed starters
Enclosed D.O.L. starters for motor control for use on a machine subject to the application of Machinery Directive 98/37/CE

Dimensions
LJ7 K06, LJ8 K06
120

150

2
177 84 175

LJ7 K09, LJ8 K09


120

150

146

84 175

Cut-outs or blanking plugs for cable glands at the top and at the bottom 2 x 13 P and 2 x 16 P.

References : pages 2/68 and 2/69

2/70

165

165

Schemes

Enclosed starters
Enclosed D.O.L. starters for motor control for use on a machine subject to the application of Machinery Directive 98/37/CE

Schemes
Non-reversing starters
LJ7 K06
3/L2 1/L1 5/L3 1

LJ7 K09
1
1/L1 3/L2 5/L3
4A KM1/1 F1 4A

KM1/1

F1

D1

D2

Q1

Q1 T1

X1

X1

13 1

13

13 1

T1 5 6 1 2 3 4

2
14 13

1 2

3 4

11 14

KM1 U1 2 V1 4 W1 6

KM1
U1 2 V1 4 W1 6

F1
E1 E2

KM1/5

KM1/5

S2

S2

A1 12

KM1

A2

Reversing starters
LJ8 K06
1/L1 3/L2 5/L3

F1 KM2/5

S1 12

Q1

21

11

KM2 22 T1 1 3 5 2 4 6

KM1 22

KM1

KM2

400/24 V S2 25 VA

54

24

14

KM1 53

S2

KM2 53

KM2/1

A1

KM1 A2 A2

A1

54

10

23

02

13

21

KM2

LJ8 K09

1/L1

3/L2

5/L3

D1

D2

F1 KM2/5

S1 12

Q1

21

11

KM2 E1 E2 22 2 4 6 T1

KM1 22

KM1

KM2

400/24 V S2 25 VA

54

24

14

KM1 53

S2

KM2 53

KM2/1

A1

KM1 A2 A2

A1

54

10

23

02

13

21

KM2

References : pages 2/68 and 2/69

A2

KM1

A1 12

11 14

400/24 V 25 VA

5 6

KM1 S1

KM1 S1

400/24 V 25 VA

14

2/71

Selection guide

Soft starters for asynchronous motors

Applications

Starting simple machines

Soft starting and deceleration of simple machines

Power range for 5060 Hz supply (kW) Single phase 110230 V (kW) 3-phase 200240 V (kW) 3-phase 200480 V (kW) 3-phase 230415 V (kW) 3-phase 208690 V (kW) 3-phase 230690 V (kW) 3-phase 380415 V (kW) 3-phase 400 V (kW) Drive Output frequency Type of control Transient overtorque

0.3711 0.372.2 0.3711

0.7575 0.757.5 7.575 1.515 2245

Functions Number of functions Number of preset speeds Number Analog inputs of I/O Logic inputs Analog outputs Logic outputs Relay outputs Communication Integrated Available as an option

1 Combined with TeSys U controller-starter

Standards and certifications

IEC/EN 60947-4/2 e, UL, CSA, C-Tick, CCC, GOST

References

ATS 01N1ppFT

ATS 01N2pppp

Pages

Please consult our catalogue Soft starters and variable speed drives.

2/72

2 2

Soft starting and deceleration of pumping and ventilation machines

3900 3710 TCS (Torque Control System) 3900

36 1 PTC probe 4 1 2 3 Modbus Fipio, Profibus DP, DeviceNet, Ethernet TCP/IP

IEC/EN 60947-4-2, EMC class A and B e, UL, CSA, DNV, C-Tick, NOM, CCC, CCIB, GOST

ATS 48pppQ

ATS 48pppY

Please consult our catalogue Soft starters and variable speed drives.

2/73

Selection guide

Enclosed starters
Starters for AS-Interface cabling system

Applications

D.O.L. starters, reversing or non-reversing

Composition

Thermal-magnetic circuit-breaker Contactor or contactor pair AS-Interface module LA9 Z32811

Thermal-magnetic circuit-breaker Low consumption contactor or contactor pair Electronic control device

Operator

Rotary knob

Degree of protection

IP 55

Enclosure

Insulated

Sensor connection

With

With, and local/line control

Without

With

With, and local/line control

Contactors

Non-reversing Reversing

LF7 PppD LF8 PppD

LF7 PppDA79 LF8 PppDA79

LF1 PppD LF2 PppD

LF1 PppDA78 LF2 PppDA78

LF1 PppDA79 LF2 PppDA79

Pages

2/88 and 2/89

2/86 and 2/87

2/74

Pushbuttons

IP 65

IP 55

Metal

Insulated

Metal

With

With, and local/line control

Without

With

With, and local/line control

With

With, and local/line control

LF1 MPppD LF2 MPppD

LF1 MPppDA79 LF2 MPppDA79

LF1 MppD LF2 MppD

LF1 M ppDA78 LF2 M ppDA78

LF1 MppDA79 LF2 MppDA79

LF1 MMppD LF2 MMppD

LF1 MM ppDA79 LF2 MM ppDA79

2/75

Presentation

Enclosed starters
Starters for AS-Interface cabling system

Presentation
LF7 and LF8 starters These are the entry level models in our range of starters which communicate on the AS-Interface. These starters incorporate interface module LA9 Z32811 and are subdivided according to the different power connection methods (cable gland or Harting plug-in connectors) and Local/AS-Interface remote operating modes. These economical devices provide a simple and effective solution for building decentralised motor starters as near as possible to the motor.

LF1 and LF2 starters These complete, intelligent starters incorporate pre-programmed functions and a fault-management function. They are available in insulated or metal enclosures to suit different environments. When fitted with Harting plug-in connectors (variant A74), they drastically reduce setting-up times, thereby increasing the availability of machines.

Decentralisation of machine starters


These enclosed starters which communicate on AS-Interface are pre-assembled and ready-to-use with a minimum of cabling. They are designed for building decentralised electrical installations, i.e. the starters are installed as near as possible to the motors they are to control. The decentralisation of the starters provides obvious advantages regarding power distribution to machines not grouped together, for example: motors driving a conveyor system. Traditional installation
Equipment floor-standing enclosure

Distribution circuit circuit-breaker Programmable controller with its inputs/outputs Contactor + thermal overload relay

Decentralised installation
Distribution enclosure

AS-Interface
Power

M
Distribution circuit circuit-breaker Programmable controller AS-Interface starter

Power is distributed either by prefabricated trunking or by cable. These starters incorporate all the functions necessary for the management of motors (control, protection, isolation, etc.), and comprise: - a thermal-magnetic circuit-breaker, - a low consumption contactor (non reversing) or contactor pair (reversing), - an electronic control device or, for LF7 and LF8, an AS-Interface module, LA9 Z32811. Designed primarily for use with 3-phase a.c. motors, they can nevertheless be used with single-phase or d.c. motors. In these applications, the 3 phases of the internal circuit-breaker should be wired in series (each phase sensing the same current) in order to avoid tripping due to an assumed phase failure.

Characteristics : pages 2/82 to 2/85

References : pages 2/86 to 2/89

Dimensions, schemes : pages 2/92 to 2/99

Connections : pages 2/100 and 2/101

2/76

Description

Enclosed starters
Starters for AS-Interface cabling system

Connection by cable gland


1 2 3
565204

4
565205

1 2 3

5 6 7

11

10 9

11

10 9

1 Yellow LED, illuminated when motor running. 2 Red LED illuminated when there is a motor fault (overload or short-circuit) or an internal fault in the starter, or in the event of a communication fault. 3 Green LED illuminated (steady light) when the AS-Interface line is powered and 13 flashing when information to the starter is being transmitted via the AS-Interface 12 line. 4 Knock-out for cable gland (included for auxiliary supply, power extension or output control relay cabling, if required). 6 5 Disconnect rotary control knob. 7 Indicates Trip when switch-disconnector tripped. 6 Local/AS-Interface key switch (variant A79). 7 3-position, spring return to zero selector switch for reversing starter (LF2). Function: - position 1 = forward running, - position 0 = Stop, - position 2 = reverse running (variant A79). Pushbutton for non-reversing starter (LF1) . Function: Pulsed operation (variant A79). 8 Cable gland for power supply cable. 9 M12 female connector for cable connection to a sensor (supplied with protective cap) (variants A78 and A79). 10 M12 male connector for connection to AS-Interface (1) and auxiliary supply, if required. 11 Cable gland for motor cabling. 12 Reset pushbutton. 13 Stop pushbutton.

1 2 3 8 4
565206

5
565207

1 2 3 8 4 14 15

13 12

11 9 10

13 12

11 9 10

1 23
565208

7
565209

1 23

4 14 15

Connection by plug-in connectors (variant A74) 1 Yellow LED, illuminated when motor running. 2 Red LED illuminated when there is a motor fault (overload or short-circuit) or an internal fault in the starter, or in the event of a communication fault. 3 Green LED illuminated (steady light) when the AS-Interface line is powered and flashing when information to the starter is being transmitted via the AS-Interface line. 4 Knock-out for cable gland (included) for auxiliary supply cabling, if required. 5 Male connector for incoming power supply to motor starter (2) 6 Disconnect rotary control knob. Indicates Trip when switch-disconnector tripped. 7 Female connector for power supply to the next motor starter (2) 8 Local/AS-Interface key switch (variant A79). 9 3-position, spring return to zero selector switch for reversing starter (LF2). Function: - position 1 = forward running, - position 0 = Stop, - position 2 = reverse running (variant A79). Pushbutton: for non-reversing starters (LF1). Function: Pulsed operation (variant A79). 10 Female connector for power supply to motor (2). 11 Knock-out for cable gland (included) for output control relay. 12 M12 female connector for cable connection to a sensor (supplied with protective cap) (variants A78 and A79). 13 M12 male connector for connection to AS-Interface (1) and auxiliary supply, if required. 14 Stop pushbutton. 15 Reset pushbutton.
(1) Extension cables: please consult your Regional Sales Office. (2) Harting plug-in connector to be fitted to cable (not included, see page 2/101).

13 12 8 11

9 10

13 12 8 11

9 10

Characteristics : pages 2/82 to 2/85

References : pages 2/86 to 2/89

Dimensions, schemes : pages 2/92 to 2/99

Connections : pages 2/100 and 2/101

2/77

Functions

Enclosed starters
Starters for AS-Interface cabling system

Auxiliary supply
AS-Interface c 24 V auxiliary supply Control-command and contactor supply Control-command supply Contactor supply

2
Power supply

LF1 and LF2 starters do not require an auxiliary supply to operate the contactors, since that provided by the AS-Interface line (yellow cable) is sufficient. Again, this reduces the cabling required. However, depending on the application, it is possible to supply the contactor coils by an external c 24 V source. Selection is made by repositioning a jumper within the starter. A c 24 V supply is necessary for LF7 and LF8 starters. Prospective current consumptions are listed on page 2/85.

Motor command-control
The functions provided by this range of starters are: - motor control and status monitoring via AS-Interface, - D.O.L. starting (non-reversing or reversing), - overload protection of the motor, - short-circuit protection of the motor and its power supply cabling.
11427

Starters with rotary control knob These starters provide the following functions: - load break switch-disconnector with padlockable control knob, - IP 55 degree of protection, double insulation. Opening of the enclosure is mechanically inhibited whilst the starter is switched on or whilst in the off position and padlocked. The rotary control knob has 3 positions: 0: switch-disconnector opened manually, I: switch-disconnector closed, Trip: switch-disconnector tripped.

11429

Starters with pushbutton control These starters provide the following functions: - pushbutton resetting of the protection device, - pushbutton stop, - IP 65 degree of protection, double insulation.

Characteristics : pages 2/82 to 2/85

References : pages 2/86 to 2/89

Dimensions, schemes : pages 2/92 to 2/99

Connections : pages 2/100 and 2/101

2/78

Functions (continued)

Enclosed starters
Starters for AS-Interface cabling system

Local control
Stop and reset functions are possible from the front of the enclosure. The stop command is achieved by actuating the internal circuit-breaker, which provides the switch-disconnector function. Depending on the type of starter, stopping is controlled by either: - a rotary control knob, or - a stop pushbutton (black) (1). In the event of an overload, resetting of the internal thermal-magnetic circuit-breaker is possible after the motor has cooled down. Depending on the type of starter, resetting is controlled by either: - a rotary control knob, or - a reset pushbutton (blue) (1).
11423

Integral local/AS-Interface control (variant A79) This starter variant is fitted with a 2-position local/AS-Interface switch which, depending on the position of the switch, allows the following functions: b AS-Interface: the PLC controls the motor starter. b Local: local Start/Stop commands override instructions from the PLC. b 3-position, spring return to zero selector switch for reversing starters (LF2, LF8). Function: - position 1 = forward running, - position 0 = Stop, - position 2 = reverse running. Pushbutton for non-reversing starters (LF1, LF7). Function: Pulsed operation. Control via a control station
AS-Interface Message 2 Message 1

Power supply

It is possible to achieve manual local start control from a pushbutton control station connected to AS-Interface. Please consult your Regional Sales Office. Actuation of the pushbutton is transmitted to the programmable controller (message 1) which passes it on to the starter (message 2).
(1) Only a rotary control knob is available for starters LF7 and LF8.

Characteristics : pages 2/82 to 2/85

References : pages 2/86 to 2/89

Dimensions, schemes : pages 2/92 to 2/99

Connections : pages 2/100 and 2/101

2/79

Functions (continued)

Enclosed starters
Starters for AS-Interface cabling system

Local signalling
Visual indication of the various operating states is provided by LEDs (3 LEDs for LF1/LF2 and 1 LED for LF7/LF8) located on the enclosure cover.

Safety
The starter features continual self-checking to ensure correct operation. External safety functions are not processed by the starter.

Emergency stop and machine safety wiring must follow standard safety practice and be hard-wired, using electromechanical devices in the approved way. These functions must not be handled by communication bus systems (EN 60204 9.2.5.4). Protection against sudden restarting, after an accidental power supply failure, must be provided by a safety device separate from the starter. The starter control (rotary knob or pushbutton) does not provide the Emergency Stop function if the machine is fitted with other actuators. The control operators on the starter are therefore coloured black, in accordance with standard EN 60204 10.2.1. Starters with rotary control knob may be padlocked in the ON position, since this control does not provide an Emergency Stop function.

Loss of control (LF1, LF2 only) When communication is interrupted, the starter is no longer controlled by the PLC. In this case, it can be configured to adopt the following fallback conditions: - motor set to stop (applications: potentially dangerous movements), - motor set to run in direction 1 (forward) (applications: fans, pumps), - or motor continues to run as it was immediately prior to loss of control (application: suction grippers).
The fallback configuration is set via AS-Interface. The default configuration is with the motor set to stop.

Output control relay (LF1, LF2 only) This relay incorporates a C/O contact, which may be used to control an indicator lamp, solenoid valve, etc. (24 V, 1 A), via AS-Interface.

AS-Interface

Characteristics : pages 2/82 to 2/85

References : pages 2/86 to 2/89

Dimensions, schemes : pages 2/92 to 2/99

Connections : pages 2/100 and 2/101

2/80

Functions (continued)

Enclosed starters
Starters for AS-Interface cabling system

Starters with sensor connected


Two 3-wire PNP sensors (50 mA max) or 2-wire limit switches can be connected directly to the starter. The information supplied by the sensor/limit switch is fed back via AS-Interface. In addition, for LF1 and LF2 starters only, the sensor signal can be processed locally to achieve a Reflex motor stop. This function is selected by means of micro switches. 127 other selections are reserved for future applications. Reflex stop (LF1, LF2 only) There are two types of Reflex stop function: b Reflex stop function n 1 Sensor n 1 directly controls stopping of the motor. After a new start instruction, the motor restarts (stop instruction then start instruction). A Reflex stop makes it possible to achieve precise and repetitive positioning, independently of the AS-Interface and PLC cycle times. For reversing starters, sensor n 1 acts on both running directions. Sensor n 2 does not affect Reflex operation.

Sensor 2 AS-Interface Rev

Sensor 1

Forw

Time

Instruction from AS-Interface Motor controlled by the starter Information from sensor 1 = component present

b Reflex stop function n 2 Sensor n 1 controls stopping of the motor when it is running in the forward direction. Sensor n 2 controls stopping of the motor when it is running in reverse direction. A new start instruction (stop instruction then start instruction) causes restarting of the motor even if a component is still detected. Sensor n 2 does not affect forward running. Sensor n 1 does not affect reverse running.

Characteristics : pages 2/82 to 2/85

References : pages 2/86 to 2/89

Dimensions, schemes : pages 2/92 to 2/99

Connections : pages 2/100 and 2/101

2/81

Characteristics

Enclosed starters
Starters for AS-Interface cabling system

Environment
Starter type Conforming to standards LF1, LF2 IEC 60204-1, EN 60204-1, IEC 60439-1, IEC 60947-4-1, EN 60947-4-1 UL 508, CSA C22-2 n 14 (1) Standard version Starters with rotary control knob Starters with pushbutton control C Storage C Operation Without derating In relation to normal vertical mounting plane m TC IP 55 IP 65 - 40+ 80 - 5+ 40 2000 LF7, LF8

Product certifications Protective treatment

AS-Interface N 18601 TH IP 55 - 40+ 85 - 10+ 40

Degree of protection conforming to IEC 60529 Ambient air temperature around the device conforming to IEC 60439-1 Maximum operating altitude Operating positions without derating

30

30

90

90

Flame resistance of equipment Shock resistance (1/2 sine wave, 11 ms) conforming to IEC 60068-2-27 Vibration resistance 5150 Hz conforming to IEC 60068-2-6 Safe separation of circuits

Conforming to IEC 60695-2-1 Contactor open Contactor closed Contactor open Contactor closed Conforming to VDE 0106 and IEC 60536 Conforming to IEC 60947-1 Insulated enclosures Metal enclosures Insulated enclosures Metal enclosures Insulated enclosures

960 10 gn 15 gn 2 gn 4 gn SELV (Safety Extra Low Voltage), up to 400 V

Immunity to non-dissipating shockwave (Uimp) Material and colour of enclosure base Material and colour of enclosure cover Resistance to chemical agents

kV

6: power 6: power 2.5: AS-Interface, 24 V and sensor 2: AS-Interface, 24 V and sensor Polycarbonate impregnated with 20 % glass fibre, black throughout Sheet steel, RAL 7032 Polycarbonate impregnated with 20% glass fibre, grey RAL 7032 throughout Sheet steel, RAL 7032 Avoid allowing this material to come into contact with: strong bases (certain detergents), aromatic hydrocarbons, alcohol, chlorine solvents, ketones.

Electromagnetic compatibility
Immunity to electrostatic discharge Immunity to fast transient currents Immunity to dissipated shock wave Conforming to IEC 61000-4-2 EN 61000-4-2 Conforming to IEC 61000-4-4 EN 61000-4-4 Conforming to IEC 61000-4-5 EN 61000-4-5 kV kV kV 8: in open air (level 3) 4: in indirect mode (level 2) 2: power, AS-Interface, 24 V and sensor (level 3) 4/2: power (level 4) 2/0.5: AS-Interface, 24 V and sensor (level 2) 10 10 2: AS-Interface, 24 V and on inputs/outputs 2: AS-Interface, 24 V and on inputs/outputs

Immunity to conducted radio-frequency disturbance Immunity to radiated radio-frequency disturbance Radio-conducted and radio-radiated rejection

Conforming to IEC 61000-4-6 ENV 50 141 Conforming to IEC 61000-4-3 ENV 50 140 and ENV 50 204 (GSM) ENV 55 011/CISPR11 (G1)

V/m V/m

Class B

Class A

(1) Only for metal enclosures with letter U at the end of the reference.

Functions : pages 2/78 to 2/81

References : pages 2/86 to 2/89

Dimensions, schemes : pages 2/92 to 2/99

Connections : pages 2/100 and 2/101

2/82

Characteristics (continued)

Enclosed starters
Starters for AS-Interface cabling system

Connection
Starter type Power supply cabling Screw clamp terminals Solid cable Flexible cable without cable end Flexible cable with cable end Tightening torque (1) Clamping capacity mm 2 mm 2 mm 2 N.m mm LF1, LF7 Min. 1 x 1.5 1 x 1.5 1 x 1.5 1.7 10 Min. 1 x 1.5 1 x 1.5 1 x 1.5 0.8 10 Min. 0.5 0.5 0.5 0.7 8 10 Max. 2x6 2x6 2x4 1.7 15 Max. 2x4 2x4 1 x 1.5 + 1 x 2.5 0.8 15 Max. 1.5 1.5 1.5 0.7 13 15 LF2, LF8 Min. 1 x 1.5 1 x 1.5 1 x 1.5 1.7 10 Min. 1 x 1.5 1 x 1.5 1 x 1.5 0.8 10 Min. 0.5 0.5 0.5 0.7 8 10 Max. 2x6 2x6 2x4 1.7 15 Max. 1x4 1x4 1 x 2.5 0.8 15 Max. 1.5 1.5 1.5 0.7 13 15

Cable gland (Pg 16) Motor cabling Screw clamp terminals

Cable gland (Pg 16) Auxiliary 24 V supply and output control relay cabling

Solid cable Flexible cable without cable end Flexible cable with cable end Tightening torque (1) Clamping capacity

mm 2 mm 2 mm 2 N.m mm

Terminal block Solid cable Flexible cable without cable end Flexible cable with cable end Tightening torque (2) Cable gland Clamping capacity Pg 13 (included) Pg 16

mm 2 mm 2 mm 2 N.m mm mm

Pole electrical characteristics


Utilisation category Conforming to IEC 60947-2 (circuit-breaker) Conforming to 947-4-1 (motor starter) Conforming to IEC 60947 Conforming to IEC 60947 Conforming to IEC 60947 Conforming to 230/240 V IEC 60947-2 400/415 V Conforming to IEC 60947-4-1 7-2-1-5-2 C.O.: closing, opening In category AC-3 Maximum operating rate A AC-3 V V Hz kA kA 415 415 50/60 > 100 > 100 Yes

Rated operational voltage (Ue) Rated insulation voltage (Ui) Rated operational frequency Breaking capacity (Ics and Icu) Sensitivity to phase failure

Circuit-breaker characteristics (manual operation)


Mechanical durability Electrical durability Service class C.O. C.O. C.O./h 100 000 100 000 25

Circuit-breaker characteristics (automatic operation)


Maximum operating rate Mechanical durability Electrical durability In operating cycles per hour In millions of operating cycles In category AC-3 to 8.5 A 3600 30 800 000 5

Other characteristics
Starters with rotary control knob Starters with pushbutton control Non-reversing starters Reversing starters Circuit-breaker type GV2 P Circuit-breaker type GV2 ME - LF1, LF2 only Contactor LP4 K09015BW3 Reversing contactor LP5 K09015BW3 See pages 3/6 to 3/9 See pages 3/6 to 3/9 See pages 5/8 to 5/11 See pages 5/8 to 5/11 (1) Philips n 2 or flat screwdriver 5.5. (2) Flat screwdriver 3.5.

Functions : pages 2/78 to 2/81

References : pages 2/86 to 2/89

Dimensions, schemes : pages 2/92 to 2/99

Connections : pages 2/100 and 2/101

2/83

Characteristics (continued)

Enclosed starters
Starters for AS-Interface cabling system

Sensor inputs
Starter type Connection Nominal input values Voltage Maximum current available per sensor Sensor supply (including ripple) At state 1 Voltage Current At state 0 Voltage Current V mA V V mA V mA k ms ms LF1, LF2 (A78 and A79) M12 c 24 50 1930 c >12.6 > 4.9 c <5 < 2.1 >2 7 9.8 2 2-wire/3-wire None Resistive for PNP type sensor LF7, LF8 (A78) M12 c 24 7 2 2-wire

Input value limits

Input impedance Filtering time Maximum number of sensors Proximity sensor compatibility Isolation with respect to the AS-Interface line Input type Typical Maximum

Output control relay


Operating voltage limit Thermal current at 40 C (Ith) Service life Resistive on an a 24 V load load AC-12 Inductive load AC-14 Service life Resistive on a c 24 V load load DC-12 Resistive load DC-3 Response time Contact type Built-in protection

(for starters LF1 and LF2 with variants A78 and A79)
a.c. supply d.c. supply Millions of operating cycles V V A 24 24 5 0.1 (1) in 5 A current, 1 (2) in 1 A current. 0.5 (2) in 1 A current, 1 (2) in 0.5 A current, 5 (3) in 0.25 A current. 0.1 (1) in 5 A current, 0.2 (1) in 2 A current. 0.5 (2) in 1 A current, > 1 (3) in 0.25 A current. ms ms < 10 < 10 C/O

Millions of operating cycles

Millions of operating cycles

Millions of operating cycles

Latching Unlatching

Isolation

Against overloads None, a quick-blow fuse must be fitted and short-circuits Protected against overvoltages generated by switching the coils of preactuators Against a.c. or d.c. inductive overloads rms voltage between output V 1500, 50/60 Hz for 60 s and earth or between output and internal logic Insulation resistance between m > 1000 output terminals and AS-Interface (1) 0.2 of an operation (C/O) per second. (2) 0.5 of an operation (C/O) per second. (3) 1 operation (C/O) per second.

Functions : pages 2/78 to 2/81

References : pages 2/86 to 2/89

Dimensions, schemes : pages 2/92 to 2/99

Connections : pages 2/100 and 2/101

2/84

Characteristics (continued)

Enclosed starters
Starters for AS-Interface cabling system

Consumption
Starter type Product configured Product configured for for supply from the supply from an AS-Interface line auxiliary c 24 V supply LF1 LF2 LF1 LF2 LF7 90 mA 80 mA 90 mA 8 mA De-energised 80 mA 190 mA 200 mA 80 mA 90 mA Inrush 110 mA 120 mA 80 mA 90 mA 12 mA Sealed With sensor Sensor consumption (50 mA max) + 15 mA (signal = 1) 25 mA Relay De-energised Inrush Energised 0 110 mA 30 mA 0 110 mA 30 mA 0 750 mA 750 mA

Current consumption

From the AS-Interface line

LF8 8 mA 12 mA

2
0 750 mA 750 mA

From the auxiliary c 24 V supply

Data exchange characteristics


AS-Interface profile Data bits (commands) Bit value Command D0 (O) Command D1 (O) Command D2 (O) Command D3 (O) Data bits (status) Bit value Status D0 (I) Status D1 (I) Status D2 (I) Status D3 (I) Parameter bits Bit value Parameter P0 Parameter P1 Parameter P2 Parameter P3 7.D (3) =0 =1 7F For commands, please refer to the LF7 and LF8 starter schemes on page 2/96.

Stop - forward running Start - forward running Stop - reverse running Start - reverse running (2) Deactivation of Activation of control relay control relay Not Used Not Used =0 Not ready or fault Stopped Sensor 1 signal absent (1) Sensor 2 signal absent (1) =0 Maintain operational state Fallback condition Start Not used =1 Ready Running Sensor 1 signal present (1) Sensor 2 signal present (1) = 1 (default value) Assume fallback condition Fallback condition Stop Not used Not used Not used Not used For states, please refer to the LF7 and LF8 starter schemes on page 2/96.

Reflex function Reflex function Not used inhibited enabled (1) Only applicable to starters with sensors (variants A78 and A79). (2) Only on LF2 or LF8. (3) Please consult the users guide supplied with the product.

Functions : pages 2/78 to 2/81

References : pages 2/86 to 2/89

Dimensions, schemes : pages 2/92 to 2/99

Connections : pages 2/100 and 2/101

2/85

Characteristics, references

Enclosed starters
2

Starters for AS-Interface cabling system


Models LF1 P and LF2 P

Characteristics
Conforming to standards Degree of protection Ambient air temperature Operating positions Material Conforming to IEC 60529 Operation IEC 60204-1, 60439-1, 60947-4-1, EN 60204-1, 60947-4-1 UL 508, CSA C22-2 n 14 (1) IP 55 - 5 to + 40 C Same as for the contactors LFp P: polycarbonate (2). LF p MP: sheet steel

2
11427

Starters in insulated enclosures


Standard power ratings of 3-phase motors 50/60 Hz in category AC-3 220/230 V kW 0.06 0.09 0.12 0.18 0.25 0.37 0.55 0.75 1.1 1.5 2.2 3 0.06 0.09 0.12 0.18 0.25 0.37 0.55 0.75 1.1 1.5 2.2 3 400/415 V kW 0.06 0.09 0.12 0.18 0.25 0.37 0.55 0.75 1.1 1.5 2.2 3 4 5.5 0.06 0.09 0.12 0.18 0.25 0.37 0.55 0.75 1.1 1.5 2.2 3 4 5.5 Circuit-breaker adjustment range of thermal trips A Without 0.160.25 0.250.40 0.400.63 0.631 11.6 1.62.5 2.54 46.3 610 914 LF1 P00D (4) LF1 P02D LF1 P03D LF1 P04D LF1 P05D LF1 P06D LF1 P07D LF1 P08D LF1 P10D LF1 P14D LF1 P16D Starter Reference Weight kg 1.020 1.300 1.300 1.300 1.300 1.350 1.350 1.350 1.350 1.350 1.350

Non-reversing starters with rotary control knob, with blue handle on black background (3)

LF1 PppD
11427

Reversing starters with rotary control knob, with blue handle on black background (3)
Without 0.160.25 0.250.40 0.400.63 0.631 11.6 1.62.5 2.54 46.3 610 914 LF2 P00D (4) LF2 P02D LF2 P03D LF2 P04D LF2 P05D LF2 P06D LF2 P07D LF2 P08D LF2 P10D LF2 P14D LF2 P16D 1.020 1.550 1.550 1.550 1.550 1.600 1.600 1.600 1.600 1.600 1.600

LF1 PppDA78
11432

LF2 PppDA79A74

Starters in metal enclosures


Add the letter M after LF1 or LF2 in the references selected above. Example: LF1 P02D becomes LF1 MP02D. To order a starter that conforms to standards UL 508 and CSA C22-2 n 14, add a letter M after LF1 or LF2 and the letter U at the end of the references selected above. Example: LF1 P02D becomes LF1 MP02DU. Metal enclosures are fitted, as standard, with connections for 2 sensors.

Variants (pre-assembled)
Description
11431

For mounting on

LF2 MPppDA74A79

With HARTING connectors (6) Insulated or metal enclosure With connections for 2 sensors Insulated enclosure With connections for 2 sensors Insulated enclosure and local/AS-Interface control With local/AS-Interface control Metal enclosure A79 (1) Only for metal enclosures with letter U at the end of the reference. (2) Avoid allowing the material to come into contact with strong bases (detergents, chlorine solvents, ketones, alcohol, aromatic hydrocarbons). (3) On metal enclosures only, to order an Emergency Stop rotary control knob with red handle on yellow background, add the letter R to the end of the reference. Example: LF1 MP02DR. (4) Supplied without circuit-breaker GV2 P. (5) Example: LF1 P02DA79A74. (6) Connectors to be fitted to cables (to be ordered separately, see page 2/101). Schemes : pages 2/97 and 2/99

Suffix to be added to the starter reference (5) A74 A78 A79

Dimensions : pages 2/92 to 2/95

2/86

Characteristics, references (continued)

Enclosed starters
2

Starters for AS-Interface cabling system


Models LF1 M and LF2 M

Characteristics
Conforming to standards Degree of protection Conforming to IEC 60529 Ambient air temperature Operating positions Material Insulated enclosure Metal enclosure Operation IEC 60204-1, 60439-1, 60947-4-1, EN 60204-1, 60947-4-1 UL 508, CSA C22-2 n 14 (1) IP 65 IP 55 - 5 to + 40 C Same as for the contactors LF p M: polycarbonate (2). LF p MM: sheet steel

Starters in insulated enclosures


Standard power ratings of 3-phase motors 50/60 Hz in category AC-3 220/230 V kW
11429

400/415 V kW 0.06 0.09 0.12 0.18 0.25 0.37 0.55 0.75 1.1 1.5 2.2 3 4 5.5 0.06 0.09 0.12 0.18 0.25 0.37 0.55 0.75 1.1 1.5 2.2 3 4 5.5

Circuit-breaker Adjustment range of thermal trips A Without 0.160.25 0.250.40 0.400.63 0.631 11.6 1.62.5 2.54 46.3 610 914

Starter Reference

2
Weight kg

Non-reversing starters with pushbutton control


0.06 0.09 0.12 0.18 0.25 0.37 0.55 0.75 1.1 1.5 2.2 3 0.06 0.09 0.12 0.18 0.25 0.37 0.55 0.75 1.1 1.5 2.2 3 LF1 LF1 LF1 LF1 M00D (3) M02D M03D M04D 1.000 1.250 1.250 1.250 1.250 1.300 1.300 1.300 1.300 1.300 1.300

LF1 M05D LF1 M06D LF1 M07D LF1 M08D LF1 M10D LF1 M14D LF1 M16D

LF1 MppD
11426

Reversing starters with pushbutton control


Without 0.160.25 0.250.40 0.400.63 0.631 11.6 1.62.5 2.54 46.3 610 914 LF2 LF2 LF2 LF2 M00D (3) M02D M03D M04D 1.000 1.500 1.500 1.500 1.500 1.550 1.550 1.550 1.550 1.550 1.550

LF1 MppDA78
11425

LF2 M05D LF2 M06D LF2 M07D LF2 M08D LF2 M10D LF2 M14D LF2 M16D

LF1 MppDA79

Starters in metal enclosures


Add the letter M after LF1 or LF2 in the references selected above. Example: LF1 M02D becomes LF1 MM02D. To order a starter that conforms to standards UL 508 and CSA C22-2 n 14, add a letter M after LF1 or LF2 and the letter U at the end of the references selected above. Example: LF1 M02D becomes LF1 MM02DU. Metal enclosures are fitted, as standard, with connections for 2 sensors.

Variants (pre-assembled)
Description
11432

For mounting on

LF2 MMppDA79A74 Dimensions : pages 2/92 to 2/95

With HARTING connectors (5) Insulated or metal enclosure With connections for 2 sensors Insulated enclosure With connections for 2 sensors and Insulated enclosure local/AS-Interface control With local/AS-Interface control Metal enclosure A79 (1) Only for metal enclosures with letter U at the end of the reference. (2) Avoid allowing the material to come into contact with strong bases (detergents, chlorine solvents, ketones, alcohol, aromatic hydrocarbons). (3) Supplied without GV2 ME motor circuit-breaker. (4) Example: LF1 M02DA79A74. (5) Connectors to be fitted to cables (to be ordered separately, see page 2/101). Schemes : pages 2/97 and 2/99

Suffix to be added to the starter reference (4) A74 A78 A79

2/87

Characteristics, references (continued)

Enclosed starters
2

Starters for AS-Interface cabling system


Model LF7 P

Characteristics
Conforming to standards Degree of protection Ambient air temperature Operating positions Conforming to IEC 60529 Operation IP 55 - 10 to + 40 C Same as for the contactors Polycarbonate (1)

Material

Starters in insulated enclosures


Non-reversing starters with rotary control knob, with red handle on yellow background
Standard power ratings of 3-phase motors 50/60 Hz in category AC-3 220/230 V kW 0.06 0.09 0.12 0.18 0.25 0.37 0.55 0.75 1.1 1.5 2.2 3 400/415 V kW 0.06 0.09 0.12 0.18 0.25 0.37 0.55 0.75 1.1 1.5 2.2 3 4 5.5
11637

Circuit-breaker Adjustment range of thermal trips A Without 0.160.25 0.250.40 0.400.63 0.631 11.6 1.62.5 2.54 46.3 610 914

Starter Reference

Weight kg 1.020 1.300 1.300 1.300 1.300 1.350 1.350 1.350 1.350 1.350 1.350

LF7 P00D (2) LF7 P02D LF7 P03D LF7 P04D LF7 P05D LF7 P06D LF7 P07D LF7 P08D LF7 P10D LF7 P14D LF7 P16D

LF7 PppD
11633

LF7 PppDA74

Variants (pre-assembled)
Description With HARTING connectors (4) Suffix to be added to the starter reference (3) A74

With local/AS-Interface control (5)

A79

(1) Avoid allowing the material to come into contact with strong bases (detergents, chlorine solvents, ketones, alcohol, aromatic hydrocarbons). (2) Supplied without GV2 P motor circuit-breaker. (3) Example: LF1 P02DA79A74. (4) Connectors to be fitted to cables (to be ordered separately, see page 2/101). (5) LF7 enclosures are fitted, as standard, with connections for 2 sensors (2-wire only).

Dimensions : pages 2/92 and 2/93

Schemes : pages 2/96 to 2/99

2/88

Characteristics, references (continued)

Enclosed starters
2

Starters for AS-Interface cabling system


Model LF8 P

Characteristics
Conforming to standards Degree of protection Ambient air temperature Operating positions Material Conforming to IEC 60529 Operation IP 55 - 10 to + 40 C Same as for the contactors Polycarbonate (1)

2
Circuit-breaker Adjustment range of thermal trips A Without 0.160.25 0.250.40 0.400.63 0.631 11.6 1.62.5 2.54 46.3 610 914 Starter Reference Weight kg 1.020 1.550 1.550 1.550 1.550 1.600 1.600 1.600 1.600 1.600 1.600

Starters in insulated enclosures


Reversing starters with rotary control knob, with red handle on yellow background
Standard power ratings of 3-phase motors 50/60 Hz in category AC-3 220/230 V kW 0.06 0.09 0.12 0.18 0.25 0.37 0.55 0.75 1.1 1.5 2.2 3 400/415 V kW 0.06 0.09 0.12 0.18 0.25 0.37 0.55 0.75 1.1 1.5 2.2 3 4 5.5
11637

LF8 P00D (2) LF8 P02D LF8 P03D LF8 P04D LF8 P05D LF8 P06D LF8 P07D LF8 P08D LF8 P10D LF8 P14D LF8 P16D

LF8 PppDA78
11633

LF2 PppDA78A74

Variants (pre-assembled)
Description With HARTING connectors (4) Suffix to be added to the starter reference (3) A74

With connection for 2 sensors (2-wire only)

A78

With local/AS-Interface control

A79

(1) Avoid allowing the material to come into contact with strong bases (detergents, chlorine solvents, ketones, alcohol, aromatic hydrocarbons). (2) Supplied without GV2 P motor circuit-breaker. (3) Example: LF8 P02DA79A74. (4) Connectors to be fitted to cables (to be ordered separately, see page 2/101).

Dimensions : pages 2/92 and 2/93

Schemes : pages 2/96 to 2/99

2/89

References (continued)

Enclosed starters
Starters for AS-Interface cabling system

Insulated enclosures LF1, LF2, LF7, LF8


Power extension (daisy-chaining) Terminal

LA9 LFF

LA9 LFF

LA9 LFM

LA9 LFM

LA9 LFC

LA9 LFT

Metal enclosures LF1, LF2

LA9 LFM

LA9 LFMM

LA9 LFFM40

2/90

References (continued)

Enclosed starters
Starters for AS-Interface cabling system

Accessories for insulated enclosures with variant A74


Presentation In order to reduce setting-up times and to simplify maintenance, variant A74 LF starters are fitted with Harting plug-in connectors. These starters are designed to allow 2 types of connection topology.
Connection using tap links
LF LF

This configuration avoids having to switch off the power supply when replacing or adding one or more starters. Although machine availability is increased, a larger number of power connections is required: 4 per starter.

Connection using power extension (daisychaining)

The number of power connections per starter is halved, but continuity of service is no longer assured if any of the upstream starters are disconnected or removed. With LF LF this type of installation, special precautions must be taken because removal of a starter at the head of the power supply line de-energises all the remaining starters on that line. For safety reasons therefore, starters must not be removed under load (prohibited by standard EN60204 above 3kW/400V). The 2 connection kits and accessories shown below have been designed to facilitate setting up of power extension configurations by the user.

Connection kit (depending on enclosure application)


Enclosure Capacity application mm2 Power 3-pole extension 1.5 or 2.5 Kit contents For Reference mounting on IP 55 LA9 LFC enclosures LF1, LF2, LF7, LF8 IP 55 LA9 LFT enclosures LF1, LF2, LF7, LF8 Weight kg 0.150

Terminal

3-pole 1.5 or 2.5

1 female connector 2 male connectors and corresponding power sockets (1) 1 female connector 1 male connector, 1 blanking plug and corresponding power sockets (1)

0.110

Crimping contacts
Type Male Capacity mm2 1.5 2.5 Female 1.5 2.5 Sold in lots of 100 100 100 100 Unit reference LA9 LFM15 LA9 LFM25 LA9 LFF15 LA9 LFF25 Weight kg 0.120 0.120 0.160 0.150

Accessories for metal enclosures with variant A74


Connection kit
For connector Input Kit contents 1 metal cover 2 size 16 cable glands 1 blanking plug 1 female power socket (3P + earth) 4 female crimping contacts (2) 1 metal cover 1 size 16 cable gland 1 female power socket (3P + earth) (1) Capacity mm2 1.5 2.5 Thermal current A 10 10 For Reference mounting on Metal enclosures LF1, LF2 LA9 LFFM40 Weight kg 0.260

Output to motor

Metal enclosures LF1, LF2

LA9 LFMM

0.060

Crimping contacts
Type Voltage Sold in lots of V 400 100 400 100 Unit reference LA9 LFM15 LA9 LFM25 Weight kg 0.120 0.120

Male

(1) Crimping contacts to be ordered separately. (2) For flexible cable, 4 mm2 maximum, Ith: 16 A, Us: 400 V.

2/91

Dimensions

Enclosed starters
Starters for AS-Interface cabling system
Models LF1 P, LF2 P, LF7 P and LF8 P

Non-reversing and reversing starters with rotary control knob


With cable glands LFp PppD With HARTING plug-in connectors (A74) LFp PppDA74

175 120 4x5,3

175 84

175 120 4x5,3

175 84

47

2
150 165 150 165 18 165 18 47 150 165 18 47

(1)

30

(1)

With cable glands Incorporating sensor variant (A78) LFp PppDA78

With HARTING plug-in connectors (A74) Incorporating sensor variant (A78) LFp PppDA78A74

175 120 4x5,3

175 84

175 120 4x5,3

175 84

150

165

(1)

(2)

30

(1)

(2)

With cable glands Incorporating sensor and local/AS-Interface control variant (A79) LFp PppDA79

With HARTING plug-in connectors (A74) Incorporating sensor and local/AS-Interface control variant (A79) LFp PppDA79A74

175 120 4x5,3

175 84

175 120 4x5,3

175 84

150

(1)

(2)

30

165

(1)

(2)

Knock-outs for cable gland From above 2 x Pg16 and 2 x Pg13 From below 1 x Pg16 (1) M12 male connector for connection to AS-Interface (2) M12 female connector for connection to sensor.

References : pages 2/86 to 2/89

Schemes : pages 2/96 to 2/99

2/92

150

Dimensions (continued)

Enclosed starters
Starters for AS-Interface cabling system
Models LF1 M and LF2 M

Non-reversing and reversing starters with pushbutton control


With cable glands LF p MppD
140 120 4x5,3 175 84

With HARTING plug-in connectors (A74) LFp MppDA74


140 120 175 84 47

4x5,3

150

30

150 165

(1)

(1)

With cable glands Incorporating sensor variant (A78) LF p MppDA78


140 120 4x5,3 175 84

With HARTING plug-in connectors (A74) Incorporating sensor variant (A78) LFp MppDA78A74
140 120 4x5,3 175 84 47

150

30

150 165

(1)

(2)

(1)

(2)

With cable glands Incorporating sensor and local/AS-Interface control variant (A79) LF p MppDA79
165 120 4x5,3 175 84

With HARTING plug-in connectors (A74) Incorporating sensor and local/AS-Interface control variant (A79) LFp MppDA79A74
165 120 4x5,3 175 84 47

150

30

150 165

(1)

(2)

(1)

(2)

Knock-outs for cable gland From above 2 x Pg16 and 2 x Pg13 From below 1 x Pg16 (1) M12 male connector for connection to AS-Interface (2) M12 female connector for connection to sensor.

References : pages 2/86 to 2/89

Schemes : pages 2/96 to 2/99

2/93

18

165

18

165

18

165

Dimensions (continued)

Enclosed starters
Starters for AS-Interface cabling systems
Models LF1 MP and LF2 MP

Non-reversing and reversing starters with rotary control knob


With cable glands LFp MPppD With HARTING plug-in connectors (A74) LFp MP ppDA74

179 125 7

219 175 8,5

179 125 7

219 175 8,5

60

2
199 230 245 199 13
With HARTING plug-in connectors (A74) Incorporating sensor variant (A78) LFp MP ppDA78A74

230 230 230

13
With cable glands Incorporating sensor variant (A78) LFp MPppDA78

(1)

(1)

179 125 7

219 175 8,5

179 125 7

219 175 8,5

60

199

230

245

199 13

13

(1)

(2)

(1)

(2)

With cable glands Incorporating sensor and local/AS-Interface control variant (A79) LFp MPppDA79

With HARTING plug-in connectors (A74) Incorporating sensor and local/AS-Interface control variant (A79) LFp MP ppDA79A74

179 125 7

219 175 8,5

179 125 7

219 175 8,5

60

199 13

199

230

13

(1)

(2)

245

(1)

(2)

Knock-outs for cable Standard enclosure Enclosure with variant gland A74 From above 3 x Pg16 1 x Pg16 From below 2 x Pg16 1 x Pg16 (1) M12 male connector for connection to AS-Interface (2) M12 female connector for connection to sensor.

References : pages 2/86 and 2/87

Schemes : pages 2/97 to 2/99

2/94

245

245

245

Dimensions (continued)

Enclosed starters
Starters for AS-Interface cabling system
Models LF1 MM and LF2 MM

Non-reversing and reversing starters with pushbutton control


With cable glands LF p MMppD With HARTING plug-in connectors (A74) LFp MMppDA74

145 125 7

219 175 8,5

145 125 7

219 175 8,5

60

2
199 230 245 199 13
With HARTING plug-in connectors (A74) Incorporating sensor variant (A78) LFp MMppDA78A74

230 230 230

13
With cable glands Incorporating sensor variant (A78) LF p MMppDA78

(1)

(1)

145 125 7

219 175 8,5

145 125 7

219 175 8,5

60

199 13

199

230

13

(1)

(2)

245

(1)

(2)

With cable glands Incorporating sensor and local/AS-Interface control variant (A79) LF p MMppDA79

With HARTING plug-in connectors (A74) Incorporating sensor and local/AS-Interface control variant (A79) LFp MMppDA79A74

169 125 7

219 175 8,5

169 125 7

219 175 8,5

60

199

230

245

199 13

13

(1)

(2)

(1)

(2)

Knock-outs for cable Standard enclosure Enclosure with variant gland A74 From above 3 x Pg16 1 x Pg16 From below 2 x Pg16 1 x Pg16 (1) M12 male connector for connection to AS-Interface (2) M12 female connector for connection to sensor.

References : pages 2/86 and 2/87

Schemes : pages 2/97 to 2/99

2/95

245

245

245

Schemes

Enclosed starters
Starters for AS-Interface cabling system
Models LF7 and LF8

Non-reversing starters LF7


LF7

1/L1

3/L2

5/L3

LA9 Z32811 (7F)


IN2 X3, 2 IN3 X3, 3 IN4 X3, 4 IN + X3, 5 M X3, 6 OUT 1 X3, 7
Q A2 A1 23 KM 24

IN1 X3, 1

2 5
22 14

KM 21

Q 13

LF7 with variant A79


24 V
KM

IN1 X3, 1

IN2 X3, 2

IN3 X3, 3

IN4 X3, 4

IN + X3, 5

M X3, 6

OUT 1 X3, 7

LA9 Z32811 (7F)

AS-i + AS-i

0V 24 V
2/T1 4/T2 6/T3

24 V 0V 2 3 5 1
22
Local

1
line

14

KM 21

Q 13

Q A1 23 KM A2

Reversing starters LF8


LF8 without variant and LF8 with variant A79
24 V 24 V 0V

1/L1

3/L2

5/L3

IN1 X3, 1

IN2 X3, 2

IN3 X3, 3

IN4 X3, 4

IN + X3, 5

M X3, 6

OUT 1 X3, 7

OUT 2 X3, 8

LA9 Z32811 (7F)

24

AS-i + AS-i

Q 22 22 14

24 V 0V
Q 13
Local line

KM1 21

KM2 21

II 0 I

LF8 with variant A79

62

24

61

23

A1 KM1 A2

A1 KM2 A2

KM1

KM2

LF8 with variant A78


2/T1 4/T2 6/T3

LA9 Z32811 (7F)


IN1 X3, 1 IN2 X3, 2 IN3 X3, 3 IN4 X3, 4 IN + X3, 5 M X3, 6 OUT 1 X3, 7 OUT 2 X3, 8
A1 KM2 A2 61 KM1 62

2
M 22 22 14

3 5

24

23

KM1 21

KM2 21

Q 13

A1 KM1

A2

References : pages 2/88 and 2/89

Dimensions : pages 2/92 and 2/93

2/96

61

KM2

62

61

KM2

KM1

62

Schemes (continued)

Enclosed starters
Starters for AS-Interface cabling system
Models LF1 and LF2

Non-reversing starters LF1


1/L1 3/L2 5/L3 M12 AS-i AS-i AS-i +
24 V ext

Q 24 V AS-i AS-i AS-i +

GV2
GV2 open GV2 tripped K1 auxiliary Local/AS-I

GV2

KM

AS-i

0 V ext.

Local/line

I
Signal sensor 1 Signal sensor 2

GV2
Forward running

KM
Economy resistor

KM

2/T1

4/T2

6/T3

0 V AS-i

Output control relay

K3 M NO COM NC

AS-i

24 V ext.

M12 sensor Insulated enclosure with variant A78 + Insulated enclosure with variant A79 or metal enclosure with variant A79

Reversing starters LF2


M12 AS-i 1/L1 3/L2 5/L3 AS-i AS-i +
24 V ext.

GV2 24 V AS-i AS-i + AS-i


GV2 open GV2 tripped

GV2 KM1 KM2

AS-i

0 V ext.

KM1 KM2
Local/line

Local/line

GV2
Signal sensor 1 Signal sensor 2 Forward running Reverse running

102

KM1

KM2

KM1
Economy resistor

KM2

2/T1

4/T2

6/T3

0 V AS-i

Output control relay

K3 NO COM NC

AS-i

24 V ext.

M12 sensor Insulated enclosure with variant A78 + Insulated enclosure with variant A79 or metal enclosure with variant A79

References : pages 2/86 and 2/87

Dimensions : pages 2/92 to 2/95

2/97

Recommended application schemes


2

Enclosed starters
Starters for AS-Interface cabling system
Models LF1, LF2, LF7 and LF8

Non-reversing and reversing starters without sensor and without an auxiliary supply

2T1

4T2

6T3

2T1

4T2

6T3

1L1

3L2

5L3

1L1

3L2

AS-Interface line

Non-reversing and reversing starters with 2 sensors, an auxiliary supply and a control relay

J5

J5+

5L3

J2 COM

2T1

4T2

6T3

2T1

4T2

6T3

1L1

3L2

5L3

1L1

3L2

AS-Interface line

24 V

References : pages 2/86 to 2/89

Dimensions : pages 2/92 to 2/95

2/98

5L3

J2 NO

J2 NC

Recommended application schemes


(continued)
2

Enclosed starters
Starters for AS-Interface cabling system
Models LF1 and LF2

Connections on enclosures (LF1, LF2 only)


M12 male connector for AS-Interface and c 24 V auxiliary supply
24 V 4 3 AS-i

AS-i +

0V

2
Sensor M12 female connector (for starters LF1 and LF2, only applicable to starters with sensor variants A78 and A79) Limit switch 2-wire PNP type sensor 3-wire PNP type sensor

3 5 2

4
Sensor 1

3 5 2
Sensor 2

Sensor 1

3 5 2
Sensor 2

Sensor 1

+ +

+ +
Sensor 2

References : pages 2/86 to 2/89

Dimensions : pages 2/92 to 2/95

2/99

Connections

Enclosed starters
Starters for AS-Interface cabling system

Starters in enclosures with cable glands

4
M

5 8 8

1 Junction box 2 Incoming power 3 Power extension 4 XZ LC1220C1 : splitter block 5 XZ CR1511040Ap: extension 6 XZ CB1pp02 : flat cable (black) for auxiliary supply 7 XZ CG01403D: tap link for two cables 8 XZ CB1pp01 : flat cable (yellow) for AS-Interface 9 XZ CG01205D: tap link for one cable

Functions : pages 2/78 to 2/81

Characteristics : pages 2/82 to 2/85

References : pages 2/87 and 2/88

Dimensions, schemes : pages 2/92 to 2/99

2/100

Connections (continued)

Enclosed starters
Starters for AS-Interface cabling system

Starters in insulated enclosures with HARTING type plug-in power connectors


3 1

1 2 3 4 5 6 7 8 9

Incoming power Power extension Control relay (example: illuminated indicator bank) XZ LC1220C1: splitter block XZ CR1511040Ap: extension XZ CB1pp02: flat cable (black) for auxiliary supply XZ CG01403D: tap link for two cables XZ CB1pp01: flat cable (yellow) for AS-Interface XZ CG01205D: tap link for one cable

Configuration of HARTING connectors to be fitted on cables (to be ordered separately)


4
Straight cover Number and HARTING reference for incoming power for power extension female connector and motor connection male connectors 1 x 09-20-003-0420 2 x 09-20-003-0420 1 x 09-12-005-3001 3 x 09-33-000-6202 2 x 09-12-005-3101 8 x 09-33-000-6102 1 x 09-20-003-5408

8 8 5

Male insert 6-way, 400 V Female insert 6-way, 400 V Male contacts 2.5 mm2 Female contacts 2.5 mm2 Plug for the last socket

Starters in metal enclosures with HARTING type plug-in power connectors 1 2 3 4 5 6 7 8 Incoming power Control relay (example: illuminated indicator bank) XZ LC122C1: splitter block XZ CR1511040Ap: extension XZ CB1pp02p: flat cable (black) for auxiliary supply XZ CG1403D: tap link for two cables XZ CB1pp01p: flat cable (yellow) for AS-Interface XZ CG01205D: tap link for one cable

Configuration of HARTING connectors to be fitted on cables (to be ordered separately)


Number and HARTING reference for incoming power for power extension female connector and motor connection male connectors 1 x 09-30-006-442 (1) 2 x 09-20-003-1440 1 x 09-30-006-443 (2) 2 x 09-12-005-3101 1 x 09-33-006-2702 3 x 09-33-000-6207 5 x 09-33-000-6102

3
Straight cover Male insert 6-way, 400 V Female insert 6-way, 400 V Male contacts 2.5 mm2 Female contacts 2.5 mm2 (1) PG21. (2) PG29.

7 7 4

Functions : pages 2/78 to 2/81

Characteristics : pages 2/82 to 2/85

References : pages 2/86 to 2/89

Dimensions, schemes : pages 2/92 to 2/99

2/101

Presentation

D.O.L. starters
LA9 Z modules for AS-Interface cabling system

Presentation
AS-interface modules LA9 Z32810 and LA9 Z32811 allow motor starters to be monitored and controlled by AS-Interface. These products are in addition to the AS-Interface enclosed starter range, LF1 and LF2, LF7 and LF8. The module sizes offered are: 2 inputs/1 output or 4 inputs/2 outputs. These products can be mounted in two ways: b on 5 rail, b on LA9 Zppp adapters for use with busbar systems.
565188 565189

AS-I PWR

AS-I PWR

Inputs/outputs are connected to a built-in, flexible terminal type connector, so reducing installation time. The AS-Interface line is connected to the module by the yellow connector. The external c 24 V supply to the module outputs is connected to the black connector. With this supply method, it is possible to make the output states subject to external safety conditions (Emergency stop, safety overtravel, etc.).

Characteristics: page 2/104

References: page 2/105

Dimensions, scheme : pages 2/106 and 2/107

2/102

Presentation (continued)

D.O.L. starters
LA9 Z modules for AS-Interface cabling system

Fields of application
The various module sizes allow control of: - non-reversing starters, - reversing starters, - 2-speed starters for motors with separate windings. The outputs, supplied by the separate auxiliary voltage, can simultaneously switch a current of 0.5 A at c 24 V and can therefore switch the following contactors: - LP1, LP4 K06 ... K12, - LC1 D09 to D32.

Composition
565190

AS-Interface module 1 AS-Interface green/red LED indicator: - red: no communication with the Master. The outputs are switched off, - green: communication OK, outputs OK, - red/yellow flashing: module has no address (assign an address between 1 and 31), - off: no power supply to AS-Interface. 2 Green PWR LED: - LED on: auxiliary power supply ON, - LED off: auxiliary power supply OFF.

1
AS-I PWR

Characteristics: page 2/104

References: page 2/105

Dimensions, schemes: pages 2/106 and 2/107

2/103

Characteristics

D.O.L. starters
LA9 Z modules for AS-Interface cabling system

General system environment


Interface type Product certifications Protective treatment Degree of protection Ambient air temperature around the device Maximum operating altitude Flame resistance Resistance to external mechanical impact Vibration resistance Immunity to non-dissipating shockwave (Uimp) Immunity to electrostatic discharge Immunity to fast transient currents Immunity to dissipated shock wave Immunity to conducted radio-frequency interference Immunity to radiated radio-frequency interference Radio-conducted and radio-radiated rejection AS-Interface supply Cabling c.s.a., AS-Interface Cabling c.s.a., 24 V Cabling c.s.a., input/output LA9 Z32810 AS-Interface N 18701 TH IP 20 - 40+ 85 - 10+ 55 2000 960 15 gn 2 gn kV kV kV kV V/m V/m 2.5: AS-Interface, 24 V and on inputs/outputs 8: in open air (level 3) 4: in indirect mode (level 2) 2: AS-Interface, 24 V and on inputs/outputs 2: AS-Interface, 24 V and on inputs/outputs 10 10 LA9 Z32811 AS-Interface N 18601

Conforming to IEC 60539 Storage, conforming to IEC 60539 Operation Without derating Conforming to IEC 60695-2-1 1/2 sine wave, 11ms conforming to IEC 60068-2-6 5150 Hz conforming to 60068-2-6 Conforming to IEC 60439-1 Conforming to IEC 61000-4-2 EN 61000-4-2 Conforming to IEC 61000-4-4 EN 61000-4-4 level 4 Conforming to IEC 61000-4-5 EN 61000-4-5 Conforming to IEC 61000-4-6 ENV 50 141 Conforming to IEC 61000-4-3 ENV 50 140 and ENV 50 204 (GSM) ENV 55 011/CISPR (G1)

C C m C

Class A V mm2 mm2 mm2 mA m A A 29.5-31.6 2 x 0.50.75 2 x 0.50.75 0.082.5; AWG2812 7 100 % 0.4 0.5 2 100 % Yes Yes

Flexible cable Flexible cable Flexible cage terminal and flexible cable

Input current Coincidence of inputs Maximum length of wires to switching components Maximum current of outputs c 13/14, (24 V) Thermal current Ith Coincidence of outputs Short-circuit protection By flywheel diode Outputs switched off Watchdog in event of interference on the AS-Interface line AS-Interface profile Number of I/O Current consumption On AS-Interface On/OFF Data bits Status Command D0 (O) D1 (O) D2 (O) D3 (O) Status D0 (I) D1 (I) D2 (I) D3 (I) Parameters P0P3

mA Out 1 Out 2 Out 3 Out 4 In 1 In 2 In 3 In 4

3F 2 inputs/1 output 812 0 Off Not used Not used Not used Absent Absent Not used Not used Not used

1 On

7F 4 inputs/2 outputs 812 0 Off Off

1 On On

Present Present

Absent Absent Absent Absent

Present Present Present Present

Presentation : pages 2/102 and 2/103

References : page 2/105

Dimensions, schemes : pages 2/106 and 2/107

2/104

References

D.O.L. starters
LA9 Z modules for AS-Interface cabling system

AS-Interface modules (1) (2)


No. of Number channels of inputs 3 2 Number Output of outputs voltage V 1 c 24 Current Reference per output A 0.5 LA9 Z32810 Weight kg 0.070

c 24

0.5

LA9 Z32811

0.070

Accessories
Description Busbar system mm 40 or 60 Width mm 45 Reference Weight kg 0.044

2
LA9 Z32744

Modules without electrical connection, for use with all LA9 Z pp adapters

54

LA9 Z32745

0.051

Module with PE + N polarity and 5-way connector

40

45

LA9 Z32740

0.091

54

LA9 Z32741

0.098

60

45

LA9 Z32742

0.085

54

LA9 Z32743

0.092

Replacement connectors and adapter cable


Description Colour Insulation Displacement Yellow Connector (IDC) for AS-Interface Insulation Displacement Connector (IDC) for auxiliary supply Description Black Sold in lots of 5 Unit reference LA9 Z32825 Weight kg 0.100

LA9 Z32826

0.100

Cable length m 0.5

Reference

Weight kg 0.070

Adapter cable for connection to addressing terminal XZ MC11

XZ MG12

(1) User's Manual to be ordered separately, please consult your Regional Sales Office. (2) Supplied with connectors LA9 Z32825 and LA9 Z32826.

Presentation : pages 2/102 and 2/103

Characteristics : page 2/104

Dimensions, schemes : pages 2/106 and 2/107

2/105

Dimensions, mounting

D.O.L. starters
2

LA9 Z modules for AS-Interface cabling system

Dimensions
LA9 Z3281 p

2
86 45

Mounting on modules
LA9 Z32742, LA9 Z32743
60 mm busbar system

LA9 Z32740, LA9 Z32741


40 mm busbar system Common front face view

65

69,5

40 80 80 120 125,5 115

135,5

30 a

LA9 Z32740, Z32742 Z32741, Z32743

a 45 54

LA9 Z32745
40 or 60 mm busbar system

LA9 Z32744
Common front face view

80

40 135,5 125,5 80

LA9 Z32745 Z32744

a 54 45

Presentation : pages 2/102 and 2/103

Characteristics : page 2/104

References : page 2/105

2/106

Schemes

D.O.L. starters
LA9 Z modules for AS-Interface cabling system

Schemes
D.O.L. starter, non-reversing
1 motor 2 motors

LA9 Z32810
IN1 X3, 1 IN2 X3, 2 IN3 X3, 3

LA9 Z32811
IN4 X3, 4 IN + X3, 5 M X3, 6 OUT1 X3, 7 OUT2 X3, 8

IN1 X3, 1

IN2 X3, 2

IN + X3, 3

M X4, 4

OUT1 X4, 2

Q Q KM

KM1
KM

KM2

Q1

Q2

Q1

Q2

KM1

KM2

1/L1

3/L2

5/L3

1/L1

3/L2 4/T2 V

1/L1

3/L2

5/L3

Q1

Q2

KM

KM1

KM2

2/T1

4/T2

6/T3

2/T1

2/T1

4/T2

6/T3

M1

M2

D.O.L. starter, reversing


LA9 Z32811
IN1 X3, 1 IN2 X3, 2 IN3 X3, 3 IN4 X3, 4 IN + X3, 5 M X3, 6 OUT1 X3, 7 OUT2 X3, 8

KM1

KM2

KM2 KM1

KM1 KM2

1/L1

3/L2

KM1

5/L3

KM2

2/T1

4/T2

Presentation : pages 2/102 and 2/103

6/T3

Characteristics : page 2/104

References : page 2/105

6/T3

5/L3

2/107

Contents

3 - Protection components Motor circuit-breakers

TeSys protection components for the motor protection Thermal-magnetic motor circuit-breakers
Selection guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 3/2 b General characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/6 b GV2 ME and GV2 P v Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/8 v Curves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/22 v References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/45 v Dimensions, mounting, schemes . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/62

b GV3 ME v Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/10 v Curves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/26 v References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/47 v Dimensions, mounting, schemes . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/65 b GV7 R v Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/11 v Curves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/29 v References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/48 v Dimensions, mounting, schemes . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/65 b GV2 RT v Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/6 v Curves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/34 v References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/49 v Dimensions, mounting, schemes . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/64 b Accessories v For circuit-breakers GV2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/59 v For circuit-breakers GV3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/55 v For circuit-breakers GV7 . . . . . . . . . . . . . . . . . . . . . . . . . . pages 3/57 and 3/61

Magnetic motor circuit-breakers


Selection guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 3/4 b GV2 LE and GV2 L v Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/12 v Curves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/35 v References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/50 v Dimensions, mounting, schemes . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/70 b GK3 v Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/14 v Curves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/41 v References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/51 v Dimensions, mounting, schemes . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/72 b Accessories v For circuit-breakers GV2 . . . . . . . . . . . . . . . . . . . . . . . . . . pages 3/53 and 3/59 v For circuit-breakers GK3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/55

3/0

Contents

3 - Protection components Motor circuit-breakers

TeSys protection components for the motor protection Thermal-magnetic motor circuit-breakers
Selection guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 3/2 b General characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/6 b GV2 ME and GV2 P v Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/8 v Curves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/22 v References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/45 v Dimensions, mounting, schemes . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/62

b GV3 ME v Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/10 v Curves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/26 v References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/47 v Dimensions, mounting, schemes . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/65 b GV7 R v Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/11 v Curves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/29 v References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/48 v Dimensions, mounting, schemes . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/65 b GV2 RT v Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/6 v Curves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/34 v References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/49 v Dimensions, mounting, schemes . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/64 b Accessories v For circuit-breakers GV2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/59 v For circuit-breakers GV3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/55 v For circuit-breakers GV7 . . . . . . . . . . . . . . . . . . . . . . . . . . pages 3/57 and 3/61

Magnetic motor circuit-breakers


Selection guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 3/4 b GV2 LE and GV2 L v Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/12 v Curves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/35 v References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/50 v Dimensions, mounting, schemes . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/70 b GK3 v Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/14 v Curves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/41 v References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/51 v Dimensions, mounting, schemes . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/72 b Accessories v For circuit-breakers GV2 . . . . . . . . . . . . . . . . . . . . . . . . . . pages 3/53 and 3/59 v For circuit-breakers GK3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/55

3/0

Contents

3 - Protection components Motor circuit-breakers

TeSys protection components for the motor protection Thermal-magnetic motor circuit-breakers
Selection guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 3/2 b General characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/6 b GV2 ME and GV2 P v Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/8 v Curves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/22 v References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/45 v Dimensions, mounting, schemes . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/62

b GV3 ME v Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/10 v Curves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/26 v References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/47 v Dimensions, mounting, schemes . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/65 b GV7 R v Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/11 v Curves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/29 v References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/48 v Dimensions, mounting, schemes . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/65 b GV2 RT v Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/6 v Curves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/34 v References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/49 v Dimensions, mounting, schemes . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/64 b Accessories v For circuit-breakers GV2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/59 v For circuit-breakers GV3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/55 v For circuit-breakers GV7 . . . . . . . . . . . . . . . . . . . . . . . . . . pages 3/57 and 3/61

Magnetic motor circuit-breakers


Selection guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 3/4 b GV2 LE and GV2 L v Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/12 v Curves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/35 v References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/50 v Dimensions, mounting, schemes . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/70 b GK3 v Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/14 v Curves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/41 v References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/51 v Dimensions, mounting, schemes . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/72 b Accessories v For circuit-breakers GV2 . . . . . . . . . . . . . . . . . . . . . . . . . . pages 3/53 and 3/59 v For circuit-breakers GK3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/55

3/0

Thermal-magnetic circuit-breakers for the protection of control circuits, solenoid valves and transformers
Selection guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/74 b Thermal-magnetic circuit-breaker GB2 for the protection of industrial equipment control circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/76 v Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/77 v References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/80 v Dimensions, schemes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/81

3/1

Selection guide

TeSys protection components


Thermal-magnetic motor circuit-breakers

Applications

Protection of motors

Tripping threshold on short-circuit

13 In on average

Standard motor power ratings in AC-3, 415 V

Up to 15 kW

Up to 37 kW

Operational current at 415 V

0.132 A

180 A

Breaking capacity at 415 V (Icu) to IEC 60947-2

10100 kA

35100 kA

Door interlock mechanism

Without

With

Without

Circuit-breaker type

GV2 ME

GV2 P

GV3 ME

Pages

3/45 and 3/46

3/45

3/47

3/2

Protection of motors with high current peak on starting

20 In on average

7.5110 kW

Up to 11 kW

12220 A

0.2523 A

35 and 36 kA

70 kA

15100 kA

With

With

GV7 RE

GV7 RS

GV2 RT

3/48

3/49

3/3

Selection guide

TeSys protection components


Magnetic motor circuit-breakers

Applications

Protection of motors Magnetic circuit-breakers provide short-circuit protection. They must be combined with thermal overload relays to provide motor overload protection.

Tripping threshold on short-circuit

13 In on average

Standard motor power ratings in AC-3, 415 V

Up to 15 kW

Operational current at 415 V

0.432 A

Breaking capacity at 415 V (Icu) to IEC 60947-2

10100 kA

35100 kA

Door interlock mechanism

With

Device type

GV2 LE

GV2 L

Pages

3/50

3/4

614 In

813 In

6.312.5 In

1137 kW

0.37250 kW

4080 A

1.5500 A

35 and 50 kA

25.7 and 150 kA

35.7150 kA

45.7150 kA

GK3 EF

NS 80

NS 100 to NS 250

NS 400 and NS 630

3/51

Please consult the Merlin Gerin catalogue - Low Voltage Distribution

3/5

Characteristics

TeSys protection components


Thermal-magnetic motor circuit-breakers

Environment
Circuit-breaker type Conforming to standards GV2 ME GV2 P IEC 60947-1, 60947-2, 60947-4-1, EN 60204, UL 508, CSA C22-2 n 14, NF C 63-650, 63-120, 79-130, VDE 0113, 0660 GV3 ME IEC 60947-2, 60947-4-1, NF EN, BS EN, DIN EN 60 947. GV7 R IEC 60947-1, 60947-2, 60947-4-1, EN 60947-1, 60947-2, EN 60947-4-1, NF C 63-650, NF C 63-120, 79-130, VDE 0113, 0660 DNV, UL

Product certifications

Protective treatment Degree of protection conforming to IEC 60529 Openmounted In enclosure

CSA, CEBEC, GOST, TSE, UL, BV, GL, LROS , DNV, PTB, EZU, SETI, RINA, TH IP 20 GV2 Mp01: IP 41 GV2 Mp02: IP 55 30 gn -11 ms 5 gn (5150 Hz) C C C C C C m - 40+ 80 - 20+ 60 - 20+ 40 - 20+ 60 - 20+ 40 960 2000 Yes J

CSA, UL, PTB, EZU, GOST, TSE, DNV, LROS, GL, BV, RINA

CSA, UL, LROS

TC IP 20 GV3 CE01: IP 55 22 gn -20 ms 2.5 gn (025 Hz) - 40+ 80 - 20+ 60 - 20+ 60 - 40+ 80 - 20+ 60 - 20+ 40 - 20+ 60 - 20+ 40 960 3000

TC IP 405 with terminal shields 30 gn -11 ms 2.5 gn (25 Hz) - 55+ 95 - 25 + 70 - 25 + 55 (1) 960 2000 Yes 0.5

Shock resistance conforming to IEC 60068-2-27 Vibration resistance conforming to IEC 60068-2-6 Ambient air temperature Storage Operation

Openmounted In enclosure Openmounted In enclosure

Temperature compensation

Flame resistance conforming to IEC 60695-2-1 Maximum operating altitude Suitable for isolation conforming to IEC 60947-1 7-1-6 Resistance to mechanical impact Sensitivity to phase failure

0.5 0.5 0.5 In enclosure: 6 Yes, conforming to IEC 60947-4-1 7-2-1-5-2

Technical characteristics
Circuit-breaker type GV2 ME Conforming to IEC 60947-2 Conforming to IEC 60947-4-1 V V V Hz kV W C.O. 440 V In/2 440 V In C.O. C.O. C.O./h A A AC-3 690 690 600 50/60 6 2.5 100 000 100 000 25 0.16 0.16 32 32 Continuous duty 0.40 23 GV2 P GV2 RT GV3 GV3 GV3 ME06 ME40 ME80 ME25 ME63 A AC-3 690 690 600 (B600) 50/60 6 3 6 8 30 000 30 000 GV7 Rp20... Rp100 A AC-3 690 750 600 50/60 8 5 50 000 50 000 30 000 25 40 63 80 12 100 150 220 8.7 40 000 40 000 20 000 14.5 20 000 20 000 10 000 GV7 Rp150 GV7 Rp220

Utilisation category

Rated operational voltage (Ue) conforming to IEC 60947-2 Rated insulation voltage Conforming to IEC 60947-2 (Ui) Conforming to CSA C22-2 n 14, UL 508 Rated operational frequency conforming to IEC 60947-2 Rated impulse withstand voltage (U imp) conforming to IEC 60947-2 Total power dissipated per pole Mechanical durability (C.O.: Closing - Opening) Electrical durability for AC-3 duty

100 000 50 000 100 000 50 000 25 1.6 25

Duty class (maximum operating rate) Maximum conventional rated thermal current (Ith) conforming to IEC 60947-4-1 Rated duty conforming to IEC 947-4-1

(1) For operation up to 70 C, please consult your Regional Sales Office. References : pages 3/44 to 3/49 Dimensions : pages 3/62 to 3/67 Schemes : pages 3/68 and 3/69

3/6

Characteristics (continued)

TeSys protection components


Thermal-magnetic motor circuit-breakers

Mounting characteristics
Operating position Without derating, in relation to normal vertical mounting plane

Side view GV3 ME: preferably vertical

Front view

Connection characteristics
Circuit-breaker type Connection to screw clamp terminals Number of conductors and c.s.a. Solid cable Flexible cable without cable end Flexible cable with cable end Tightening torque Connection to spring terminals Number of conductors and c.s.a. Solid cable Flexible cable without cable end Connection to bars, cables with lugs or bare cables mm 2 mm 2 mm 2 N.m mm 2 mm 2 GV2 ME Min. 2x1 2 x 1.5 2x1 1.7 2 x 1 (1) Max. 2x6 2x6 2x4 1.7 2x6 GV2 P Min. 2x1 2 x 1.5 2x1 1.7 Max. 2x6 2x6 2x4 1.7 GV3 ME06ME20 Min. Max. 2x1 2x6 2x1 2x1 1.7 2x6 2x4 1.7 GV3 ME25ME80 Min. Max. 1 x 2.5 1 x 35 1 x 2.5 1 x 2.5 5 2 x 16 2 x 16 5

2 x 1.5 (1) 2 x 4

Circuit-breaker type Pitch

Without spreaders With spreaders

mm mm mm mm mm

GV7 Rp20...Rp100 35 45 y6 y 25 y 10 M6

GV7 Rp150 35 45 y6 y 25 y 10 M8 15 20 1.5...95 15

GV7 Rp220 35 45 y6 y 25 y 10 M8 15 20 1.5...185 15

Bars or cables with lugs

e L d

Screws Tightening torque Bare cables (copper or aluminium) with connectors Height (h) C.s.a. Tightening torque N.m mm mm 2 N.m

10 20 1.5...95 15

(1) For cross-sections 1 to 1.5 mm2, the use of an LA9 D99 cable end reducer is recommended.

References : pages 3/44 to 3/49

Dimensions : pages 3/62 to 3/67

Schemes : pages 3/68 and 3/69

3/7

Characteristics

TeSys protection components


Thermal-magnetic motor circuit-breakers GV2 ME and GV2 P

Breaking capacity of GV2 ME and GV2 P


Circuit-breaker type GV2 ME 01 07 08 to 06 0.1 2.5 4 to 1.6 g g g g g g 10 14 16 20 21 & 22 23 & 25 50 32 GV2 P 01 07 08 to 06 0.1 2.5 4 to 1.6 g g g g g 10 14 16 20 21 & 22 23 & 25 g g 32

Rating

6.3 10

14

18

32

6.3 10

14

18

32

Breaking capacity conforming to IEC 60947-2

230/240 V

Icu Ics % (1)

kA

g g

g g

g g

g g

50

g g

g g

g g

g g

g g

100 100 g

400/415 V

Icu Ics % (1)

kA

g g

g g

g g

g g

g g

15 50

15 50

15 40

10 50

g g

g g

g g

g g

g g

g g

50 50

50 50

50 50

440 V

Icu Ics % (1)

kA

g g

g g

g g

50

15

8 50

6 50

6 50

g g

g g

g g

g g

g g

50 75

20 75

20 75

20 75

100 100 50

500 V

Icu Ics % (1)

kA

g g

g g

g g

50

10

6 75

4 75

4 75

g g

g g

g g

g g

50

42

10 75

10 75

10 75

100 100 75

100 75

690 V

Icu Ics % (1)

kA

g g

3 75

3 75

3 75

3 75

3 75

3 75

3 75

3 75

g g

100 100 100 100 100 100 100 100

Associated fuses (if required) if Isc > breaking capacity Icu conforming to IEC 60947-2

230/240 V

aM gG

A A

g g

g g

g g

g g

g g

g g

g g

80

80 g

g g

g g

g g

g g

g g

g g

g g

g g

100 100 g

400/415 V

aM gG

A A

g g

g g

g g

g g

g g

63 80

63 80

80

80

g g

g g

g g

g g

g g

100 100 100 125 125 125

100 100 g

440 V

aM gG

A A

g g

g g

g g

50 63

50 63

50 63

50 63

63 80

63 80

g g

g g

g g

g g

g g

50 63

63 80

80

80

100 100

500 V

aM gG

A A

g g

g g

g g

50 63

50 63

50 63

50 63

50 63

50 63

g g

g g

g g

g g

50 63

50 63

50 63

50 63

50 63

690 V

aM gG

A A

g g

16 20

25 32

32 40

32 40

40 50

40 50

40 50

40 50

g g

20 25

25 32

40 50

40 50

50 63

50 63

50 63

50 63

g > 100 kA.


(1) As % of Icu.

R e fe re n c e s : p a g e s 3 /4 4 to 3 /4 9

D im e n s io n s : p a g e s 3 /6 2 to 3 /6 7

S chem es : p a g e s 3 /6 8 a n d 3 /6 9

3/8

Characteristics (continued)

TeSys protection components


Thermal-magnetic motor circuit-breakers GV2 ME and GV2 P

Breaking capacity of GV2 ME and GV2 P (used in association with current limiter GV1 L3)
Circuit-breaker type Rating A GV2 ME 01 to 06 07 0.1 to 2.5 1.6 g g kA g g kA g g kA g g g g g g g g g g 08 4 10 6.3 14 10 16 14 20 18 21 23 22 25 32 32

Breaking capacity conforming to IEC 60947-2

230/240 V

Icu Ics % (1)

kA

g g g g g g g g

g g g g g g g g

g g g g g g 50 100

g g 100 50 50 75 42 100

g g 100 50 20 75 10 75

g g 100 40 20 75 10 75

g g 100 40 20 75 10 75

g g 100 40 20 75 10 75

400/415 V

Icu Ics % (1)

440 V

Icu Ics % (1)

500 V

Icu Ics % (1)

Circuit-breaker type Rating A

GV2 P 01 to 06 07 0.1 to 2.5 1.6 g g g g g g g g g g 50

08 4

10 6.3

14 10

16 14

20 18

21 23

22 25

32 32

Breaking capacity conforming to IEC 60947-2

230/240 V

Icu Ics % (1)

kA

g g g g g g g g 50

g g g g g g g g 50

g g g g g g 100 50 50

g g g g 100 50 100 50 50

g g g g 100 50 100 50 50

g g g g 100 50 100 50 50

g g g g 100 50 100 50 50

g g g g 100 50 100 50 50

400/415 V

Icu Ics % (1)

kA

g g

440 V

Icu Ics % (1)

kA

g g

500 V

Icu Ics % (1)

kA

g g

690 V (3)

Icu = Ics

kA

Circuit-breaker type Rating A

GV2 ME 01 to 06 07 0.1 2.5 to 1.6 p p p p p p p p

08 4

10 6.3

14 10

16 14

20 18

21 23

22 25

32 32

Cable protection against thermal Minimum c.s.a. 1 mm2 stress in the event of short-circuit protected (PVC insulated copper cables) at 40 C 1.5 mm2 at Isc max. 2.5 mm2 46 mm2

p p p p

y 10 kA y 6 kA (2) y 20 kA y 10 kA (2) p p p p p p

(2) (2) p p

(2) (2) p p

(2) (2) p p

(2) (2) (2) p

g > 100 kA p Cable c.s.a. protected


(1) As % of Icu (2) Cable c.s.a. not protected (3) With limiter LA9 LB920

References : pages 3/44 to 3/49

Dimensions : pages 3/62 to 3/67

Schemes : pages 3/68 and 3/69

3/9

Characteristics

TeSys protection components


Thermal-magnetic motor circuit-breakers GV3 ME

Breaking capacity of GV3 ME


Circuit-breaker type Rating A GV3 ME 06 & 07 08 1.6 & 2.5 4 10 6 14 10 20 16 25 25 40 40 63 63 80 80

Breaking capacity conforming to IEC 60947-2

230/240 V

Icu Ics % (1)

kA

100 100

100 100 100 100 100 100 100 100 4 100

100 100 100 100 100 100 100 100 4 100

100 100 100 100 25 100 8 100 4 100

100 100 100 50 25 60 8 100 4 100

100 100 100 50 25 60 8 100 4 100

100 100 35 50 25 60 8 75 4 75

100 100 35 50 25 60 8 75 4 75

100 100 15 50 10 60 4 100 2 100

400/415 V

Icu Ics % (1)

kA

100 100

440 V

Icu Ics % (1)

kA

100 100

500 V

Icu Ics % (1)

kA

100 100

690 V

Icu Ics % (1)

kA

100 100

Associated fuses, if required if lsc > breaking capacity Icu

230/240 V

aM gG

A A A A A A A A A A

g g g g g g g g g g

g g g g g g g g 40 50

g g g g g g g g 50 63

g g g g 125 160 80 100 80 100

g g g g 160 200 100 125 100 125

g g g g 200 250 125 160 125 160

g g 250 315 250 315 160 200 160 200

g g 315 400 315 400 200 250 200 250

g g 315 400 315 400 200 250 200 250

400/415 V

aM gG

440 V

aM gG

500 V

aM gG

690 V

aM gG

g Fuse not required: breaking capacity Icn > Isc. (1) As % of Icu.

References : pages 3/44 to 3/49

Dimensions : pages 3/62 to 3/67

Schemes : pages 3/68 and 3/69

3/10

Characteristics

TeSys protection components


Thermal-magnetic motor circuit-breakers GV7 R

Breaking capacity of GV7 R


Circuit-breaker type Rating A GV7 RE20RE100 RS20RS100 1220 to 60100 RE150 90150 RS150 90150 RE220 132220 RS220 132220

Breaking capacity conforming to IEC 60947-2

230/240 V

lcu Ics % (1)

kA

85 100

100 100 70 100 65 100 50 100 10 100

85 100 35 100 35 100 30 100 8 100

100 100 70 100 65 100 50 100 10 100

85 100 35 100 35 100 30 100 8 100

100 100 70 100 65 100 50 100 10 100

400/415 V

Icu Ics % (1)

kA

36 100

440 V

Icu Ics % (1)

kA

36 100

500 V

Icu Ics % (1)

kA

18 100

690 V

Icu Ics % (1)

kA

8 100

Cable protection against thermal stress in the event of short-circuit (PVC insulated copper cables)

Minimum c.s.a. 4 mm 2 protected at 40 C 6 mm 2 at Isc max. 1050 mm2

y 6 kA p p

y 6 kA y 25 kA p

(2) (2) p

(2) (2) p

(2) (2) p

(2) (2) p

p Cable c.s.a. protected.


(1) As % of Icu. (2) Cable c.s.a. not protected.

References : pages 3/44 to 3/49

Dimensions : pages 3/62 to 3/67

Schemes : pages 3/68 and 3/69

3/11

Characteristics

TeSys protection components


Magnetic motor circuit-breakers GV2 LE and GV2 L

Environment
Type Conforming to standards Product certifications Protective treatment Shock resistance Vibration resistance Ambient air temperature Conforming to IEC 60068-2-27 Conforming to IEC 60068-2-6 Storage Operation Flame resistance Conforming to IEC 60695-2-1 C C C m GV2 LE GV2 L IEC 60947-1, 60947-2, EN 60204, NF C 63-650, NF C63-120, 79-130, VDE 0113, 0660, UL 1077. UL, CSA BV, GL, LROS, DNV, RINA, UL, CSA TH TH 30 gn 5 gn (5 to 150 Hz) - 40+ 80 - 20+ 60 960 2000 30 gn 5 gn (5 to 150 Hz) - 40+ 80 - 20+ 60 960 2000

Maximum operating altitude Operating position

Cabling Number of conductors and c.s.a.

Solid cable

mm2

Max. 2x6 2x6 2x4 Yes

Min. 2x1 2 x 1.5 2x1

Max. 2x6 2x6 2x4 Yes 1.7 0.5 A AC-3 690 690 50/60 6 1.8 100 000 100 000 40 Continuous duty

Min. 2x1 2 x 1.5 2x1

Flexible cable without cable end mm2 Flexible cable with cable end Suitable for isolation Tightening torque Resistance to mechanical impact Utilisation category Conforming to IEC 60947-2 Conforming to IEC 60947-4-1 Rated operational voltage (Ue) Rated insulation voltage (Ui) Rated operational frequency Conforming to IEC 60947-2 Conforming to IEC 60947-2 Conforming to IEC 60947-2 V V Hz kV W C.O. For AC-3 duty C.O. C.O./h Conforming to IEC 60947-4-1 Conforming to IEC 60947-1 7-1-6 N.m J mm2

1.7 0.5 A AC-3 690 690 50/60 6 1.8 100 000 100 000 40 Continuous duty

Rated impulse withstand Conforming to IEC 60947-2 voltage (U imp) Total power dissipated per pole Mechanical durability (C.O. : Closing - Opening) Electrical durability Duty class (maximum operating rate) Rated duty

References : pages 3/50 and 3/51

Dimensions : pages 3/70 to 3/72

Schemes : page 3/73

3/12

Characteristics (continued)

TeSys protection components


Magnetic motor circuit-breakers GV2 LE and GV2 L

Breaking capacity of GV2 LE and GV2 L


Type GV2 LE 03 07 08 10 14 to 06 0.4 2.5 4 6,3 10 to 1.6 g g g g g g kA g g kA g g kA g g kA g g A A A A A A A A A A kA kA g g g g g g g g g g p p p p g g g g g g g 3 g g g g g g g 3 g g g 50 g g g 15 16 20 22 32 GV2 L 03 07 08 to 06 0.4 2.5 4 to 1 g g g g g g g g g g 4 g g g g g g g 4 10 14 16 20 22 32

Rating

14 18 25

32

6,3 10

14

18

25

32

Breaking capacity conforming to IEC 60947-2

230/240 V

Icu Ics % (1)

kA

g g

g g

50

50

g g g g g g g g 4

g g g g 20 75 10

g g 50 50 20 75 10

g g 50 50 20 75 10 75 4

50

50

100 100 g 10 50 6 50 4 75 3 75 80 g g g g g g g g g

100 100 50 50 20 75 10 75 4 50 50 20 75 10 75 4

400/415 V

Icu Ics % (1)

15 15 15 50 50 40 8 8 6

440 V

Icu Ics % (1)

100 100 50 50 50 50 10 6 6 4

500 V

Icu Ics % (1)

100 100 75 75 75 3 3 75 g g g g 50 63 50 63 32 40 3 3 3

100 75 4 4

690 V

Icu Ics % (1)

75 75 75 g g g g g g g g g g g g g g g g g g g g 50 63 50 63

75 75 75 g g g g 80

100 100 100 100 100 100 100 100 g g g g g g g g 20 25 p p p p g g g g g g g g 25 32 p p p p g g g g g g g g 40 50 g g g g 50 63 50 63 40 50 g g 80 g g 100 100 125 125

Associated fuses (if required) if Isc > breaking capacity Icu conforming to IEC 60947-2 amendment 1

230/240 V

aM gG

100 100 g 80 g

400/415 V

aM gG

63 63 80

100 100 100

80 80 100 100 g 50 50 63 63 63 80 50 50 50 63 63 63 40 40 40 50 50 50 63 80 50 63 40 50 g g g g g g

100 125 125 125 63 80 50 63 50 63 80 80 80

440 V

aM gG

100 100 100 50 63 50 63 50 63 50 63 50 63 50 63

500 V

aM gG

690 V

aM gG

16 25 32 20 32 40 p p p p p p p p

Cable protection against thermal 1 mm 2 stress in the event of short-circuit (PVC insulated copper cables) 1.5 mm2 Minimum c.s.a. protected at 40 C and at Isc max. 2.5 mm2 46 mm2

y 10 y 6 (2) (2) (2) (2) p y 20 y 10 (2) (2) (2) (2) p p p p p p p p p p p (2) p p p

y 10 y 6 (2) (2) (2) (2) y 20 y 10 (2) (2) (2) (2) p p p p p p p p p p (2) p

g > 100 kA pCable c.s.a. protected


(1) As % of Icu (2) Cable c.s.a. not protected

References : pages 3/50 and 3/51

Dimensions : pages 3/70 to 3/72

Schemes : page 3/73

3/13

Characteristics

TeSys protection components


Magnetic motor circuit-breakers GK3

Environment
Conforming to standards Protective treatment Degree of protection Shock resistance Vibration resistance Flame resistance Ambient air temperature Conforming to IEC 60529 Conforming to IEC 60068-2-27 Conforming to IEC 60068-2-6 Conforming to IEC 60695-2-1 Storage Operation IEC 60947-2. EN 60-204 TC GK3 EF basic unit: IP 20 22 gn for 20 ms 2.5 gn (025 Hz) Conforms for 960 C C C m - 40+ 80 - 20 + 70 open-mounted 3000 Any Solid cable Flexible cable without cable end Flexible cable with cable end Tightening torque Suitable for isolation mm2 mm2 mm2 N.m 1 x 2.5 to 35 conductor 1 x 2.5 to 25 conductor or 2 x 2.5 to 16 conductors 1 x 2.5 to 25 conductor or 2 x 2.5 to 16 conductors 5 Yes, conforming to IEC 60947-17-1-6

Maximum operating altitude Operating position Cabling

Technical characteristics
Rated insulation voltage (Ui) Rated impulse withstand voltage (U imp) Rated operational voltage (Ue) Rated operational frequency Conforming to IEC 60947-2 Conforming to IEC 60947-2 Conforming to IEC 60947-2 V kV V Hz C.O. C.O. C.O./h 750 10 690 5060 1500 20 000 40 About 13 times the rating of the GK3 EF selected (non adjustable threshold) Conforming to IEC 60947-2 A

Electrical durability for AC-23/400 V duty (C.O.: Closing - Opening) Mechanical durability Maximum operating rate Operating threshold of magnetic trips Utilisation category

References : pages 3/50 and 3/51

Dimensions : pages 3/70 to 3/72

Schemes : page 3/73

3/14

Characteristics (continued)

TeSys protection components


Magnetic motor circuit-breakers GK3

Type Breaking capacity of the circuit-breaker only or of the circuit-breaker combined with a thermal overload relay

230/240 V

Icu Ics % (1)

kA

GK3 EF40 100 20

GK3 EF65 50 40 35 25 25 30 15 30 6 50 200 315 200 250 160 250 160 200 125 160

GK3 EF80 50 40 35 25 25 30 15 30 6 50 200 315 200 250 160 250 160 200 125 160

400/415 V

Icu Ics % (1)

kA

50 30

440 V

Icu Ics % (1)

kA

30 30

500 V

Icu Ics % (1)

kA

20 30

690 V

Icu Ics % (1)

kA

6 60

Associated fuses (if required) for use with circuit-breaker only or circuit-breaker combined with a thermal overload relay if lsc > breaking capacity

230/240 V

aM gG

A A A A A A A A A A

160 250 160 200 160 200 125 160 100 125

400/415 V

aM gG

440 V

aM gG

500 V

aM gG

690 V

aM gG

Use of circuit-breakers without fuses

Minimum cable length (in metres) limiting the maximum short-circuit current to 35 kA maximum, so enabling breakers GK3 EF to be used without fuses mm 2 50 kA 45 kA 40 kA 37 kA m m m m y 25 5 5 5 5 35 6 5 5 5 50 8 7 5 5 70 10 8 5 5 95 13 10 8 5 120 15 12 9 5

Cable c.s.a. Isc (rms) 3-phase, incoming (Ue = 400 V)

(1) As % of Icu

References : pages 3/50 and 3/51

Dimensions : pages 3/70 to 3/72

Schemes : page 3/73

3/15

Characteristics

TeSys protection components


Thermal-magnetic and magnetic motor circuit-breakers GV2
Auxiliary contacts

Type of contacts Rated insulation voltage (Ui) (associated insulation coordination) Conventional thermal current (Ith) Conforming to IEC 60947-1 V

Instantaneous auxiliary GV AN, GV AD 690 600 6 5 100 000 AC-15/100 000 C.O.

Conforming to CSA C22-2 n 14 V and UL 508 Conforming to IEC 60947-5-1 A Conforming to CSA C22-2 n 14 A and UL 508 C.O.

Fault signalling Instantaneous GV AD, GV AM11 (1) auxiliary GV AE 690 250 (690 in relation to main circuit) 300 300 2.5 1 1000 AC-14/1000 C.O. 48 48 2.5 1 100 000 AC-15/100 000 C.O. 48 60 110 230 127 240 120 120 1.27 2.4 0.5

Mechanical durability (C.O. : Closing - Opening) Operational power and current conforming to IEC 60947-5-1 a.c. operation Rated operational voltage (Ue) Operational power, normal conditions Occasional breaking and making capacities, abnormal conditions Rated operational current (Ie) Operational power and current conforming to IEC 60947-5-1 d.c. operation Rated operational voltage (Ue) Operational power, normal conditions Occasional breaking and making capacities, abnormal conditions Rated operational current (Ie) Low level switching reliability of contact Minimum operational conditions d.c. operation Short-circuit protection Cabling, screw clamp terminals Number of conductors Solid cable Flexible cable without cable end Flexible cable with cable end Tightening torque

V VA kVA A

48

110 230 380 440 500 690 24 127 240 415 300 500 720 850 650 500 400 36 3 6 7 4.5 13 3.3 15 2.2 13 1.5 12 1 9 0.6

110 230 24 127 240 72 72 48

0.22 0.3 1.5 1

0.45 0.45 0.48 0.6 0.5 0.3 2

1.25 1

DC-13/100 000 C.O. V W W A 24 110 240 (2) 140 240 180 140 120 240 360 240 210 180 6 5 3 1.3 0.5 48 60

DC-13/1000 C.O. 24 24 48 15 60 9 50

DC-13/100 000 C.O. 24 24 48 15 60 9 50

100 50 1 0.3

100 50 1 0.3

0.15

0.15

V mA

mm2 mm2 mm2 N.m

GV A: number of failures for n million operating cycles (17 V-5 mA): = 10-6 17 5 By GB2 CBpp circuit-breaker (rating according to operational GB2 CB06 or current for Ue y 415 V) or by gG fuse 10 A max gG fuse, 10 A max 1 2 12.5 12.5 0.752.5 0.752.5 0.751.5 0.751.5 1.4 max 1.4 max GV AN only 0.752.5
0

Cabling, spring terminals Flexible cable without cable end mm2 Operation of instantaneous auxiliary contacts
Power pole

0.752.5
1

0.751.5 Operation of fault signalling contacts

F F F O F O F F F O F O
Contact open Contact closed

GV AM11 Change of state following tripping on short-circuit. GV AD10pp and GV AD01pp Change of state following tripping on short-circuit. overload or undervoltage.

(1) For application example of fault signalling contact and short-circuit signalling contact, see page 3/68. (2) Add an RC circuit type LA4 D to the load terminals, see page 24511/5.

References : page 3/53

Dimensions, schemes : pages 3/62 to 3/73

3/16

Characteristics

TeSys protection components


Thermal-magnetic motor circuit-breakers GV3 ME
Auxiliary contacts

Type of contacts Rated insulation voltage (Ui) Conforming to IEC 60947-1 V

Instantaneous auxiliary contacts GV3 A01A07 690 600 (B600) 6 5 (B600) 100 000 48 110 220 380 127 240 415 AC-11/100 000 C.O. 350 500 4 6 24 12 4.5 48 800 20 3.5 60 850 20 2.2 110 440 500 690

Fault signalling contacts GV3 A08 and A09 690 600 (B600) 6 5 (B600) 1000 48 110 220 380 127 240 415 AC-11/1000 C.O. 240 460 2.4 5 24 8 3.6 48 800 12 3.5 60 850 15 2.2 110 440 500 690

Conventional rated thermal current (Ith)

Conforming to CSA C22-2 n 14, V UL 508 Conforming to IEC 60947-5-1 A Conforming to CSA C22-2 n 14, A UL 508 C.O. Rated operational voltage (Ue) Operational power V

Mechanical durability (C.O.: Closing - Opening) Operational power and current conforming to IEC 60947-5-1 a.c. operation

VA Occasional breaking and making kVA capacities A Operational current (Ie) Operational power and current conforming to IEC 60947-5-1 d.c. operation Rated operational voltage (Ue) Operational power V

700 15 1.5 220

700 15 1.5

400 10 0.6

450 12 1 220

450 12 1

200 8 0.3

DC-11/100 000 C.O. W 180 240 240 360 6 5 180 240 3 140 210 1.3 120 180 0.5

DC-11/1000 C.O. 120 120 180 180 5 2.5 90 135 1.5 70 105 0.7 60 90 0.3

Occasional breaking and making capacities Operational current (Ie) Short-circuit protection Cabling Number of conductors Solid cable

W A

By GB2 CB08 circuit-breaker or gG fuse, 6A max 1 mm 2 12.5 0.752.5 0.752.5 2 12.5 0.752.5 0.751.5 GV3 A08 and A09 change state following tripping on short-circuit or overload

Flexible cable without cable end mm 2 Flexible cable with cable end Contact operation mm 2

0
Power pole

GV3 A01, A07 O F GV3 A02 F F O F F F F F F F


Contact open Contact closed

GV3 A03

GV3 A05

GV3 A06

References : page 3/55

Dimensions, schemes : pages 3/62 to 3/73

3/17

Characteristics

TeSys protection components


Thermal-magnetic motor circuit-breakers GV7
Auxiliary contacts

Auxiliary contact characteristics


Type of contacts Rated insulation voltage (Ui) (associated insulation coordination) Conventional thermal current (Ith) Mechanical durability (C.O.: Closing - Opening) Operational current conforming to IEC 60947-5-1 a.c. operation Conforming to IEC 60947-1 V GV7 AE11 690 GV7 AB11 690

Conforming to IEC 60947-5-1

A C.O.

6 50 000 AC-12 or AC-15. 50 000 C.O. 24 48 110 230/ 380/ 440 240 415 6 6 6 6 6 6 6 6 5 4 3 3

6 50 000 AC-12 or AC-15. 50 000 C.O. 24 48 110 230/ 380/ 440 240 415 5 5 5 5 5 5 5 5 4 3 2.5 2.5

Rated operational voltage (Ue) Rated operational current (Ie)

V AC-12 AC-15 A A

690 6 0.1

690 5 0.1

Operational current conforming to IEC 60947-5-1 d.c. operation

Rated operational voltage (Ue) Rated operational current (Ie)

V DC-12 DC-14 A A V mA

DC-12 or DC-14. 50 000 C.O. 24 48 110 2.5 1 17 5 2.5 0.2 0.8 0.5

250 0.3

DC-12 or DC-14. 50 000 C.O. 24 48 110 2 2 0.1 0.5 0.25

250

0.03 0.5 12 5

Minimum operational conditions d.c. operation Short-circuit protection Cabling Solid cable

mm2

By GB2 CBpp circuit-breaker (rating according to operational current for Ue y 415 V) or gG fuse, 10 A max. 1 x 1.5 conductor 1 x 1.5 conductor 1 x 1.5 conductor 1 x 1.5 conductor 1 x 1.5 conductor 1 x 1.5 conductor

Flexible cable without cable end mm2 Flexible cable with cable end mm2

References : page 3/57

Dimensions, schemes : pages 3/62 to 3/73

3/18

Characteristics

TeSys protection components


Magnetic motor circuit-breakers GK3

Characteristics of Start-Stop and fault signalling contacts


Rated insulation Conforming to IEC 60947-1 voltage (Ui) Rated operational Conforming to IEC 60947-1 voltage (Ue) Conventional thermal Conforming to IEC 60947-5-1 current (Ith) Operational power and current conforming to IEC 60947-5-1 Rated operational voltage (Ue) a.c. operation (C.O.: Closing - Opening) Operational power Occasional breaking and making capacities Rated operational current (Ie) Operational power and current conforming to IEC 60947-5-1 Rated operational voltage (Ue) d.c. operation (C.O.: Closing - Opening) Operational power Occasional breaking and making capacities Rated operational current (Ie) Short-circuit protection Cabling Conforming to IEC 60947-5-1 Solid cable mm 2 V V A 500 500 6 AC-15. 20 000 C.O. 48 110/127 360 4000 6 500 12 000 4.5

V VA VA A

220/240 800 20 000 3.5

380/415 850 20 000 2.2

440 700 15 000 1.5

500 700 15 000 1.5

V W W A

DC-13. 1000 C.O. 24 48 180 240 6 240 280 5

60 180 240 3

110 140 210 1.3

220 120 180 0.5

By GB2 CB08 circuit-breaker or gG fuse, 6A max 1 x 14 conductor 1 x 2.5 conductor 1 x 12.5 conductor or 2 x 12.5 conductors 0.8

Flexible cable without cable end mm 2 Flexible cable with cable end Tightening torque mm 2 N.m

References : page 3/55

Dimensions, schemes : pages 3/62 to 3/73

3/19

Characteristics

TeSys protection components


Thermal-magnetic motor circuit-breakers
Electric trips

Characteristics of electric trips


Type of circuit-breaker Type of trip Rated insulation voltage (Ui) Conforming to IEC 60947-1 V GV2 ME, GV2 P GV AU GV AX (1) GV AS 690 500 690 600 600 0.7 1.1 Un 0.75 0.2 Un 14 10.5 5 1.6 GV3 ME GV3 B 690 GV3 D 690 GV7 R GV7 AU 690 GV7 AS 690 600 0.7 1.1 Un 0.2 0.75 Ue

Operational voltage Drop-out voltage Inrush consumption

Conforming to CSA C22-2 n 14, V UL 508 V Conforming to IEC 60947-1 V a c VA W VA W

600 (B600) 600 (B600) 600 0.81.1 Un 0.70.35 Un 12 7 7 2.5 0.85 1.1 Un 0.35 0.7 Ue < 10 <5 <5 <5

0.851.1 Un 0.70.35 Un 12 8 3.5 1.1

Sealed consumption

a c

3
Operating time On-load factor Cabling Number of conductors Solid cable

Conforming to IEC 60947-1 ms

From the moment the voltage reaches its operational value until opening of the circuit-breaker. 1015 10 15 < 50 100 % 1 or 2 100 % 1 or 2 12.5 0.752.5 0.752.5 1.2 100 % 1 1.5 1.5 1 1.2

mm2

12.5 0.752.5 0.751.5 1.4 max 100 000

Flexible cable without cable end mm2 Flexible cable with cable end Tightening torque Mechanical durability (C.O.: Closing - Opening) mm2 N.m C.O.

50 % of the mechanical durability of the circuit-breaker (1) Wiring scheme of undervoltage trip for dangerous machines (conforming to INRS) on GV2 ME only, see page 3/68.

References : pages 3/53 to 3/57

Dimensions : pages 3/62 to 3/67

Schemes : pages 3/68 and 3/69

3/20

Characteristics

TeSys protection components


Thermal-magnetic and magnetic motor circuit-breakers GV2
Accessories

Characteristics of 3-pole busbars GV2 Gppp


Rated insulation voltage (Ui) Conventional thermal current (Ith) Permissible peak current ( I peak) Permissible thermal limit (I2 t) Degree of protection Conforming to IEC 60947-1 Conforming to IEC 60439-1 V A kA kA2 s Conforming to IEC 60529 690 63 11 104 IP 20

Characteristics of terminal blocks GV2 G05 and GV1 G09


Rated insulation voltage (Ui) Conventional thermal current (Ith) Degree of protection Cabling Conforming to IEC 60947-1 Conforming to IEC 60439-1 Conforming to IEC 60529 Solid cable mm 2 V A 690 63 IP 20 1 x 1.5 to 25 conductor or 2 x 1.5 to 10 conductors 1 x 1.5 to 25 conductor or 2 x 2.5 to 10 conductors 1 x 1.5 to 16 conductor or 2 x 1.5 to 4 conductors 2.2 1.7

Flexible cable without cable end mm 2 Flexible cable with cable end Tightening torque Connector Screw clamp mm 2 N.m N.m

Characteristics of current limiters (GV2 ME and GV2 P)


Type Rated insulation voltage (Ui) Conventional thermal current (Ith) Operating threshold Cabling Solid cable mm 2 Conforming to IEC 60947-1 Conforming to IEC 60947-1 rms current V A A GV1 L3 690 63 1500 (non adjustable threshold) 1 conductor 1.525 1.525 1.516 2.2 2 conductors 1.510 2.510 1.5 4 LA9 LB920 690 63 1000 (non adjustable threshold) 1 conductor 1.525 1.525 1.516 2 conductors 1.510 1.510 1.5 4

Flexible cable without cable end mm 2 Flexible cable with cable end Tightening torque mm 2 N.m

References : pages 3/53 and 3/59

Dimensions, schemes : pages 3/62 to 3/73

3/21

Curves

TeSys protection components


Thermal-magnetic motor circuit-breakers GV2 ME and GV2 P

Thermal-magnetic tripping curves for GV2 ME and GV2 P


Average operating time at 20 C related to multiples of the setting current:
Time (s)

10 000

1000

100

1
10

2 3

0,1

0,01

0,001

1,5

10

100
x the setting current (Ir)

1 3 poles from cold state 2 2 poles from cold state 3 3 poles from hot state

References : pages 3/45 and 3/46

Dimensions : pages 3/62 to 3/64

Schemes : page 3/68

3/22

Curves (continued)

TeSys protection components


Thermal-magnetic motor circuit-breakers GV2 ME and GV2 P

Current limitation on short-circuit for GV2 ME and GV2 P (3-phase 400/415 V)


Dynamic stress I peak = f (prospective Isc) at 1.05 Ue = 435 V
Limited peak current (kA)

100

1
=0 .25

0. 3

2 3 4 5 6

10

0.7

0.

7 8

0.

0.

9
= co s 0.9 5

10

11

0,1 0,1

10

15 (12)

100 Prospective Isc (kA)

1 2 3 4 5 6 7 8 9 10 11 12

Maximum peak current 24-32 A 20-25 A 17-23 A 13-18 A 9-14 A 6-10 A 4-6.3 A 2.5-4 A 1.6-2.5 A 1-1.6 A Limit of rated ultimate breaking capacity on short-circuit of GV2 ME (14, 18, 23 and 25 A ratings)

References : pages 3/45 and 3/46

Dimensions : pages 3/62 to 3/64

Schemes : page 3/68

3/23

Curves (continued)

TeSys protection components


Thermal-magnetic motor circuit-breakers GV2 ME

Thermal limit on short-circuit for GV2 ME


Thermal limit in kA2s in the magnetic operating zone Sum of I2dt = f (prospective Isc) at 1.05 Ue = 435 V
Sum of I2dt (kA2s)

100 1

2 3 4 5 6 7

10

9
1

10

0,1

0,01 0,1

10

100 Prospective Isc (kA)

1 24-32 A 2 20-25 A 3 17-23 A 4 13-18 A 5 9-14 A 6 6-10 A 7 4-6.3 A 8 2.5-4 A 9 1.6-2.5 A 10 1-1.6 A

References : pages 3/45 and 3/46

Dimensions : pages 3/62 to 3/64

Schemes : page 3/68

3/24

Curves (continued)

TeSys protection components


Thermal-magnetic motor circuit-breakers GV2 P

Thermal limit on short-circuit for GV2 P


Thermal limit in kA2s in the magnetic operating zone Sum of I 2dt = f (prospective Isc) at 1.05 Ue = 435 V
Sum of I2dt (kA2s)

100

1 2 3 4 5 6
10

3
7

0,1

0,01 0,1

10

100 Prospective Isc (kA)

1 1 2 3 4 5 6 7 8 9

24 -32 A 20-25 A 17-23 A 13-18 A 9-14 A 6-10 A 4-6.3 A 2.5-4 A 1.6-2.5 A 1-1.6 A

References : pages 3/45 and 3/46

Dimensions : pages 3/62 to 3/64

Schemes : page 3/68

3/25

Curves

TeSys protection components


Thermal-magnetic motor circuit-breakers GV3 ME

Thermal-magnetic tripping curves


Average operating time at 20 C related to multiples of the setting current:
Time (s)

10 000

1000

100

1
10

2 4

0,1

0,01

0,001

10

100
x the setting current (Ir)

1 2 3 4

3 poles from 3 poles from 3 poles from 3 poles from

cold state, 1.616 A rating hot state, 1.616 A rating cold state, 2580 A rating hot state, 2580 A rating

References : page 3/47

Dimensions : page 3/65

Schemes : page 3/69

3/26

Curves (continued)

TeSys protection components


Thermal-magnetic motor circuit-breakers GV3 ME

Current limitation on short-circuit (3-phase 400/415 V)


Dynamic stress I peak = f (prospective Isc) at 1.05 Ue = 435 V
Limited peak current (kA)

100

1
=0 .25

2
0. 3 =

3 4

0.

10

5 6 7

0. 8

0.7

8
9 = 0.

10

11

0,1 0,1

10

15

100 Prospective Isc (kA)

1 2 3 4 5 6 7 8 9 10 11

Maximum peak current 56-80 A 40-63 A 25-40 A 16-25 A 10-16 A 6-10 A 4-6 A 2.5-4 A 1.6-2.5 A 1-1.6 A

References : page 3/47

Dimensions : page 3/65

Schemes : page 3/69

3/27

Curves (continued)

TeSys protection components


Thermal-magnetic motor circuit-breakers GV3 ME

Thermal limit on short-circuit


Thermal limit in kA2s in the magnetic operating zone Sum of I2dt = f (prospective Isc) at 1.05 Ue = 435 V
Sum of I2dt (kA2s)

100

3
10

1 2 3 4 5

0,1 0,1

10

15

100 Prospective Isc (kA)

1 2 3 4 5 6 7 8 9

56 -80 A 40-63 A 25-40 A 16-25 A 10-16 A 6-10 A 4-6 A 2.5-4 A 1.6-2.5 A

References : page 3/47

Dimensions : page 3/65

Schemes : page 3/69

3/28

Curves

TeSys protection components


Thermal-magnetic motor circuit-breakers GV7 R

Thermal-magnetic tripping curves for GV7 R


Average operating time at 20 C related to multiples of the setting current:
Time (s)

10 000 5000

2000 1000 500

200 100 50

20 10 5

1
2 1 0,5

3
0,2 0,1 0,05

0,02 0,01 0,005

0,002 0,001 1 1,12 2 3 4 5 7 10 20 30 40 50 70 100


x the setting current (Ir)

1 Cold state curve 2 Cold state curve 3 1214 Ir In the event of total phase failure, tripping occurs after 4 s 20 %

References : page 3/48

Dimensions : pages 3/65 and 3/67

Schemes : page 3/69

3/29

Curves (continued)

TeSys protection components


Thermal-magnetic motor circuit-breakers GV7 R

Current limitation on short-circuit (3-phase 400/415 V)


Dynamic stress I peak = f (prospective Isc)
For GV7 RE only
Limited peak current (kA)

1 GV7 RE220 2 GV7 RE150 3 GV7 RE100

100 80 70 60 50 40 30

20

1 2
10 8 7 6 5 4 2 3 4 5 6 10 20 30 40 50 60 70 100 Prospective Isc (kA)

For GV7 RS only


Limited peak current (kA)

1 GV7 RS220 2 GV7 RS150 3 GV7 RS100

100 80 70 60 50 40 30

20

1 2
10 8 7 6 5 4 2 3 4 5 6 10 20 30 40 50 60 70 100 Prospective Isc (kA)

References : page 3/48

Dimensions : pages 3/65 and 3/67

Schemes : page 3/69

3/30

Curves (continued)

TeSys protection components


Thermal-magnetic motor circuit-breakers GV7 R

Thermal limit (3-phase 400/415 V)


Thermal limit Sum of I 2dt = f (prospective Isc)
For GV7 RE only
Sum of I2dt (A 2s)

107

1 GV7 RE220 2 GV7 RE150 3 GV7 RE100

5x10

3x106 2x106

106

3
1 2 3

5x10 3x10

2x105

10

5x10

3x104 2x10
4

10

20

30

40

50 60 70 100 Prospective Isc (kA)

For GV7 RS only


Sum of I2dt (A 2s)

107

1 GV7 RS220 2 GV7 RS150 3 GV7 RS100

5x10

3x106 2x106

106

1
5x10 3x10
5

2 3

2x105

105

5x104 3x104 2x104 2 3 4 5 6 10 20 30 40 50 60 70 100


Prospective Isc (kA)

References : page 3/48

Dimensions : pages 3/65 and 3/67

Schemes : page 3/69

3/31

Curves (continued)

TeSys protection components


Thermal-magnetic motor circuit-breakers GV7 R

Current limitation on short-circuit (3-phase 690 V)


Dynamic stress I peak = f (prospective Isc)
For GV7 RE only
Limited peak current (kA)

50 40

1 GV7 RE220 2 GV7 RE150 and GV7 RE100

30

20

1 2
10

8 7 6 5 4 2 3 4 5 6 9 10 20 Prospective Isc (kA)

For GV7 RS only


Limited peak current (kA)

50 40

1 GV7 RS220 2 GV7 RS150 and GV7 RS100

30

20

1 2
10

8 7 6 5 4 2 3 4 5 6 10 20 Prospective Isc (kA)

References : page 3/48

Dimensions : pages 3/65 and 3/67

Schemes : page 3/69

3/32

Curves (continued)

TeSys protection components


Thermal-magnetic motor circuit-breakers GV7 R

Thermal limit on short-circuit (3-phase 690 V)


Thermal stress limit Sum of I 2dt = f (prospective Isc)
For GV7 RE only
Sum of I2dt (A 2s)

3x106

1 GV7 RE220 2 GV7 RE150 and GV7 RE100

2x10

106

3
1 2

5x10

3x105

2x105

105 2 3 4 5 6 8 10 20 Prospective Isc (kA)

For GV7 RS only


Sum of I2dt (A 2s)

3x106

1 GV7 RS220 2 GV7 RS150 and GV7 RS100

2x106

106

5x105

1 2

3x105

2x105

105 2 3 4 5 6 10 20 Prospective Isc (kA)

References : page 3/48

Dimensions : pages 3/65 and 3/67

Schemes : page 3/69

3/33

Curves

TeSys protection components


Thermal-magnetic motor circuit-breakers GV2 RT

Thermal-magnetic tripping curves for GV2 RT


Time (s)

10 000

1000

100

3
10

2 1

0,1

0,01

0,001 1 10 100
k x Ir

1 3 poles from cold state 2 2 poles from cold state 3 3 poles from hot state

References : page 3/49

Dimensions : page 3/64

Schemes : page 3/68

3/34

Curves

TeSys protection components


Magnetic motor circuit-breakers GV2 L and GV2 LE

Tripping curves for GV2 L or GV2 LE combined with thermal overload relay LRD or LR2 K
Average operating time at 20 C related to multiples of the setting current
Time (s)

10 000

1000

100

3
1 2 3

10

0,1

0,01

0,001 1 10 100
x the setting current (Ir)

1 3 poles from cold state 2 2 poles from cold state 3 3 poles from hot state

References : page 3/50

Dimensions : pages 3/70 to 3/72

Schemes : page 3/73

3/35

Curves (continued)

TeSys protection components


Magnetic motor circuit-breakers GV2 L and GV2 LE

Current limitation on short-circuit for GV2 L and GV2 LE only (3-phase 400/415 V)
Dynamic stress I peak = f (prospective Isc) at 1.05 Ue = 435 V
Limited peak current (kA)

100

1
= 0.2 5

3
0. 5 =

0.

2 3 4 5 6

10

0.

7 8 9

0.9

0.

10

0,1 0,1

co

=0
1

.95

10

15

100
Prospective Isc (kA)

11

1 Maximum peak current 2 32 A 3 25 A 4 18 A 5 14 A 6 10 A 7 6.3 A 8 4A 9 2.5 A 10 1.6 A 11 Limit of rated ultimate breaking capacity on short-circuit of GV2 LE (14, 18, 23 and 25 A ratings).

References : page 3/50

Dimensions : pages 3/70 to 3/72

Schemes : page 3/73

3/36

Curves (continued)

TeSys protection components


Magnetic motor circuit-breakers GV2 L and GV2 LE

Current limitation on short-circuit for GV2 L and GV2 LE + thermal overload relay LRD or LR2 K (3-phase 400/415 V)
Dynamic stress I peak = f (prospective Isc) at 1.05 Ue = 435 V
Limited peak current (kA)

100

1
.25 =0

0. 3

2 3

4 5

10

0.

0.7

0.

6 7

0.

8
0.9 co s = 5

10

0,1 0,1

10

15

100
Prospective Isc (kA)

11

1 2 3 4 5 6 7 8 9 10 11

Maximum peak current 32 A 25 A 18 A 14 A 10 A 6.3 A 4A 2.5 A 1.6 A Limit of rated ultimate breaking capacity on short-circuit of GV2 LE (14, 18, 23 and 25 A ratings).

References : page 3/50

Dimensions : pages 3/70 to 3/72

Schemes : page 3/73

3/37

Curves (continued)

TeSys protection components


Magnetic motor circuit-breakers GV2 L and GV2 LE

Thermal limit on short-circuit for GV2 LE only


Thermal limit in kA2s in the magnetic operating zone Sum of I2dt = f (prospective Isc) at 1.05 Ue = 435 V
Sum of I2dt (kA2s)

100

2 3 4 5 6

10

8
1

0,1

0,01 0,1

10

100
Prospective Isc (kA)

1 2 3 4 5 6 7 8 9

32 A 25 A 18 A 14 A 10 A 6.3 A 4A 2.5 A 1.6 A

References : page 3/50

Dimensions : pages 3/70 to 3/72

Schemes : page 3/73

3/38

Curves (continued)

TeSys protection components


Magnetic motor circuit-breakers GV2 L and GV2 LE

Thermal limit on short-circuit for GV2 L only


Thermal limit in kA2s in the magnetic operating zone Sum of I 2dt = f (prospective Isc) at 1.05 Ue = 435 V
Sum of I2dt (kA2s)

100

1 2 3 4 5 6
10

3
7 8

0,1

0,01 0,1

10

100 Prospective Isc (kA)

1 2 3 4 5 6 7 8

25 A and 32 A 18 A 14 A 10 A 6.3 A 4A 2.5 A 1.6 A

References : page 3/50

Dimensions : pages 3/70 to 3/72

Schemes : page 3/73

3/39

Curves (continued)

TeSys protection components


Magnetic motor circuit-breakers GV2 L and GV2 LE

Thermal limit on short-circuit for GV2 L and GV2 LE + thermal overload relay LRD or LR2 K
Thermal limit in kA2s in the magnetic operating zone Sum of I2dt = f (prospective Isc) at 1.05 Ue = 435 V
Sum of I2dt (kA2s)

100

2 1 3 4 5 6

10

0,1

10

0,01 0,1

10

15

100 Prospective Isc (kA)

1 32 A (GV2 LE32) 2 25 A and 32 A (GV2 L32) 3 18 A 4 14 A 5 10 A 6 6.3 A 7 4A 8 2.5 A 9 1.6 A 10 Limit of rated ultimate breaking capacity on short-circuit of GV2 LE (14, 18, 23 and 25 A ratings).

References : page 3/50

Dimensions : pages 3/70 to 3/72

Schemes : page 3/73

3/40

Curves

TeSys protection components


Magnetic motor circuit-breakers GK3

Tripping curves for GK3 combined with thermal overload relay LRD 33
Average operating time at 20 C without prior current flow
Time (s)

10 000

1000

100

A 1 2 3
10

0,1

0,01

0,001 1 10 100
x the setting current (Ir)

1 3 poles from cold state 2 2 poles from cold state 3 3 poles from hot state A Thermal overload relay protection zone B GK3 protection zone

References : page 3/51

Dimensions : page 3/72

Schemes : page 2457/5

3/41

Curves (continued)

TeSys protection components


Magnetic motor circuit-breakers GK3

Current limitation on short-circuit for GK3 only


Dynamic stress I peak = f (prospective Isc) at 1.05 Ue = 435 V
Limited peak current (kA)

(3-phase 400/415 V)

100

3
10

2 3 4

0,1 0,1

10

100
Prospective Isc (kA)

1 2 3 4

Maximum peak current 80 A 65 A 40 A

References : page 3/51

Dimensions : page 3/72

Schemes : page 3/73

3/42

Curves (continued)

TeSys protection components


Magnetic motor circuit-breakers GK3

Thermal limit on short-circuit for GK3 only


Thermal limit in A2s Sum of I 2dt = f (prospective Isc) at 1.05 Ue = 435 V
Sum of I2dt (A 2s)

1000

1 2 3
100

10

1 0,1

10

100
Prospective Isc (kA)

1 80 A 2 65 A 3 40 A

References : page 3/51

Dimensions : page 3/72

Schemes : page 3/73

3/43

Presentation

TeSys protection components


Thermal-magnetic motor circuit-breakers GV2, GV3 and GV7

1 O 2 4 I 1 2 4

GV2 ME, GV2 P, GV3 ME and GV7 R motor circuit-breakers are 3-pole thermalmagnetic circuit-breakers specifically designed for the control and protection of motors , conforming to standards IEC 60947-2 and IEC 60947-4-1

Connection
These circuit-breakers are designed for connection by screw clamp terminals. Circuit-breaker GV2 ME can be supplied with spring terminal connections. These ensure secure, permanent and durable clamping that is resistant to harsh environments, vibration and impact and is even more effective when conductors without cable ends are used. Each connection can take two independent conductors.

GV2 ME

GV3 ME

1 3 O 2 3 1

Operation
Control is manual and local when the motor circuit-breaker is used on its own. Control is automatic and remote when it is associated with a contactor. GV2 ME and GV3 ME Pushbutton control. Energisation is controlled manually by operating the Start button I 1. De-energisation is controlled manually by operating the Stop button O 2, or automatically by the thermal-magnetic protection elements or by a voltage trip attachment. GV2 P Control by rotary knob. GV7 R Control by rocker lever. Energisation is controlled manually by moving the knob or rocker lever to position I 1. De-energisation is controlled manually by moving the knob or rocker lever to position O 2. De-energisation due to a fault automatically places the knob or rocker lever in the Trip position 3. Re-energisation is possible only after having returned the knob or rocker switch to position O.

3
GV2 P

2 4

GV7 R

533886

533887

Protection of motors and personnel


GV2 ME with screw clamp connections

GV2 ME with spring terminal connections


533889

Motor protection is provided by the thermal-magnetic protection elements incorporated in the motor circuit-breaker. The magnetic elements (short-circuit protection) have a non-adjustable tripping threshold, which is equal to about 13 times the maximum setting current of the thermal trips. The thermal elements (overload protection) include automatic compensation for ambient temperature variations. The rated operational current of the motor is displayed by means of a graduated knob 4. Personnel protection is also provided. All live parts are protected against direct finger contact. The addition of an undervoltage trip allows the circuit-breaker to be de-energised in the event of an undervoltage condition. The user is therefore protected against sudden starting of the machine when normal voltage is restored, since the Start button I has to be pressed to restart the motor.

533888

GV2 P

GV3 ME
533890

With the addition of a shunt trip, de-energisation of the unit can be remotely controlled. The operators on both open-mounted and enclosed motor circuit-breakers can be locked in the Stop position O by up to 3 padlocks. Because they are suitable for isolation, these circuit-breakers, in the open position, provide an adequate isolation distance and indicate the actual position of the moving contacts by the position of the operators.

Special features
GV7 R

These motor circuit-breakers are easily installed in any configuration thanks to their universal fixing arrangement: screw fixing or clip-on mounting on symmetrical, asymmetrical or combination rails.
Dimensions : pages 3/62 to 3/67 Schemes : pages 3/68 and 3/69

Characteristics : pages 3/6 to 3/21

3/44

References

TeSys protection components


Thermal-magnetic motor circuit-breakers GV2 ME and GV2 P

533895

Thermal magnetic circuit-breakers GV2 ME and GV2 P with screw clamp terminals
GV2 ME: pushbutton control, GV2 P: control by rotary knob
Standard power ratings of 3-phase motors 50/60 Hz in category AC-3 400/415 V 500 V 690 V P Icu Ics (1) P Icu Ics (1) P Icu kW kA % kW kA % kW kA GV2 ME 0.06 g 0.09 g 0.12 g g g g g g g g g g g g g g g g g g g g 50 g 50 50 40 50 40 50 50 50 g g g g g g g g g 100 g 100 100 100 100 75 75 75 75 75 75 75 75 75 75 Setting range of thermal trips (2) A 0.10.16 0.160.25 0.250.40 0.400.63 0.400.63 0.631 11.6 11.6 11.6 1.62.5 1.62.5 2.54 2.54 2.54 2.54 46.3 46.3 610 610 610 610 914 914 914 914 1318 1318 1723 1723 2025 2025 2432 2432 Magnetic tripping current Id 20 % A 1.5 or g g g g 75 100 75 100 75 100 75 100 75 100 75 100 75 100 75 100 75 100 75 100 75 100 2.4 or 5 or 0.37 g 8 or 0.18 g 0.25 g 0.37 g 0.55 g 0.75 0.75 1.1 1.1 1.5 1.5 2.2 2.2 3 3 4 4 5.5 5.5 7.5 7.5 9 9 11 11 15 15 g g g g g g g g g g g g 15 g 15 50 15 50 15 50 10 35 8 or 0.55 g 13 or 0.37 g 0.55 g 0.75 g 1.1 1.1 1.5 1.5 2.2 2.2 3 3 4 4 5.5 5.5 7.5 7.5 9 9 11 11 15 15 18.5 18.5 g g g g g g 50 g 10 50 10 50 6 42 6 10 4 10 4 10 4 10 22.5 or 0.75 g 1.1 1.5 1.5 2.2 2.2 3 3 4 4 5.5 5.5 7.5 7.5 9 9 11 11 15 15 18.5 18.5 22 22 g 3 8 3 8 3 8 3 6 3 6 3 6 3 6 3 6 3 4 3 4 3 4 22.5 or GV2 P 22.5 or 33.5 33.5 51 51 51 51 78 78 138 138 138 138 170 170 170 170 223 223 327 327 327 327 416 416 Reference Weight

Ics (1) %

GV2 ME01 GV2 P01 GV2 ME02 GV2 P02 GV2 ME03 GV2 P03 GV2 ME04 GV2 P04 GV2 ME04 GV2 P04 GV2 ME05 GV2 P05 GV2 ME06 GV2 P06 GV2 ME06 GV2 P06 GV2 ME06 GV2 P06 GV2 ME07 GV2 P07 GV2 ME08 GV2 P08 GV2 ME08 GV2 P08 GV2 ME10 GV2 P10 GV2 ME14 GV2 P14 GV2 ME14 GV2 P14 GV2 ME16 GV2 P16 GV2 ME16 GV2 P16 GV2 ME20 GV2 P20 GV2 ME21 GV2 P21 GV2 ME22 (3) GV2 P22 GV2 ME32 GV2 P32

kg 0.260 0.350 0.260 0.350 0.260 0.350 0.260 0.350 0.260 0.350 0.260 0.350 0.260 0.350 0.260 0.350 0.260 0.350 0.260 0.350 0.260 0.350 0.260 0.350 0.260 0.350 0.260 0.350 0.260 0.350 0.260 0.350 0.260 0.350 0.260 0.350 0.260 0.350 0.260 0.350 0.260 0.350

533896

Thermal magnetic circuit-breakers GV2 ME with lugs


To order termal magnetic circuit-breakers with connection by lugs, add the digit 6 to the end of reference selected above. Example: GV2 ME08 becomes GV2 ME086.

Thermal magnetic circuit-breakers GV2 ME with built-in auxiliary contact block


With instantaneous auxiliary contact block (composition, see page 3/53): b GV AE1, add suffix AE1TQ to the motor circuit-breaker reference selected above. Example: GV2 ME01AE1TQ. b GV AE11, add suffix AE11TQ to the motor circuit-breaker reference selected above. Example: GV2 ME01AE11TQ . b GV AN11, add suffix AN11TQ to the motor circuit-breaker reference selected above. Example: GV2 ME01AN11TQ. These circuit-breakers with built-in contact block are sold in lots of 20 units in a single pack.
(1) As % of Icu. (2) For use of GV2 ME in an enclosure, see page 2/10. (3) Maximum rating which can be mounted in enclosures GV2 MC or MP, please consult your Regional Sales Office. g > 100 kA.

Characteristics : pages 3/6 to 3/9

Dimensions : pages 3/62 to 3/64

Schemes : page 3/68

3/45

References

TeSys protection components


Thermal-magnetic motor circuit-breakers GV2 ME

533897

Thermal magnetic circuit-breakers GV2 ME with spring terminal connections


Pushbutton control
Standard power ratings of 3-phase motors 50-60 Hz in category AC-3 400/415 V 500 V P Icu Ics (2) P Icu Ics (2) kW kA % kW kA % Setting range of thermal trips A 0.10.16 Magnetic tripping current Id 20 % A 1.5 Reference

(1)
Weight

GV2 ME013

kg 0.280

GV2 MEpp3

0.06

0.160.25

2.4

GV2 ME023

0.280

0.09

0.250.40

GV2 ME033

0.280

0.12 0.18 0.25 0.37 0.37 0.55 0.75

g g g g g g g

g g g g g g g

0.400.63

GV2 ME043

0.280

0.37

0.631

13

GV2 ME053

0.280

0.37 0.55 0.75 1.1

g g g g

g g g g

11.6

22.5

GV2 ME063

0.280

1.62.5

33.5

GV2 ME073

0.280

1.1 1.5 2.2

g g g

g g g

1.5 2.2 3

g g 50

g g 100

2.54

51

GV2 ME083

0.280

46.3

78

GV2 ME103

0.280

3 4 5.5

g g 15

g g 50

4 5.5 7.5

10 10 6

100 100 75

610

138

GV2 ME143

0.280

914

170

GV2 ME163

0.280

7.5

15

50

75

1318

223

GV2 ME203

0.280

9 11 11

15 15 15

40 40 40

11

75

1723

327

GV2 ME213

0.260

15

75

2025

327

GV2 ME223

0.260

Contact blocks
Description Instantaneous auxiliary contacts Mounting Front Maximum number 1 Type of contacts N/O + N/C Sold in lots of 10 Unit reference GV AE113 Weight kg 0.030

N/O + N/O

10

GV AE203

0.030

LH side

N/O + N/C

GV AN113

0.060

N/O + N/O

GV AN203

0,060

Accessory
Description LA9 D99 Cable end reducer Application For connection of conductors from 1 to 1.5 mm2 Sold in lots of 20 Unit reference LA9 D99 Weight kg

(1) For connection of conductors from 1 to 1.5 mm 2, the use of an LA9 D99 cable end reducer is recommended. (2) As % of Icu. g > 100 kA.

Characteristics : pages 3/6 to 3/19

Dimensions : pages 3/62 to 3/64

Schemes : page 3/68

3/46

References

TeSys protection components


Thermal-magnetic motor circuit-breakers GV3 ME

533899

Thermal magnetic circuit-breakers GV3 ME with screw clamp terminals


Pushbutton control
Standard power ratings of 3-phase 50/60 Hz in category AC-3 400/415 V 500 V P Icu Ics (1) P Icu kW kA % kW kA 0.37 100 100 0.37 100 0.55 100 100 0.55 100 0.75 100 0.75 100 100 1.1 100 motors 660/690 V P Icu kW kA 0.75 100 1.1 100 1.5 100 Setting range of thermal trips A 11.6 Reference Weight

Ics (1) % 100 100 100 100

Ics (1) % 100 100 100

GV3 ME06

kg 0.600

1.62.5

GV3 ME07

0.600

GV3 ME20

1.1 1.5 2.2

100 100 100

100 100 100

1.5 2.2 3

100 100 100

100 100 100

2.2 3 4

4 4 4

100 100 100

2.54

GV3 ME08

0.600

46

GV3 ME10

0.600

3 4 7.5

100 100 100

100 100 50

4 5.5 9

8 8 8

100 100 100

5.5 7.5 9 11 15 18.5 22 30 37 45 55

4 4 4 4 4 4 4 4 4 4 2

100 100 100 100 100 100 75 75 75 75 100

610

GV3 ME14

0.600

1016

GV3 ME20

0.600

9 11 15 18.5 22 30 37

100 100 35 35 35 35 15

50 50 50 50 50 50 50

11 15 18.5 22 30 37 45

8 8 8 8 8 8 4

100 100 75 75 75 75 100

1625

GV3 ME25

0.600

2540

GV3 ME40 (2)

0.700

4063

GV3 ME63 (2)

0.700

5680

GV3 ME80 (2)

0.700

(1) As % of Icu. (2) Recommended for use in association with a contactor.

Characteristics : pages 3/6 to 3/10

Dimensions : page 3/65

Schemes : page 3/69

3/47

References

TeSys protection components


Thermal-magnetic motor circuit-breakers GV7 R

533900

Thermal magnetic circuit-breakers GV7 R with screw clamp terminals


Control by rocker lever
Standard power ratings of 3-phase 50/60 Hz in category AC-3 400/415 V 500 V P Icu Ics (1) P Icu kW kA % kW kA 7.5 36 100 9 18 9 36 100 11 18 GV7 RE 7.5 9 9 11 70 70 36 36 70 70 36 100 100 100 100 100 100 100 9 11 11 15 11 15 18.5 22 18.5 50 50 18 18 50 50 18 18 50 motors 660/690 V P Icu kW kA 11 8 15 8 11 15 15 18.5 15 18.5 22 10 10 8 8 10 10 8 Setting range of thermal trips A 1220 Reference Weight

Ics (1) % 100 100 100 100 100 100 100 100 100 100 100

Ics (1) % 100 100 100 100 100 100 100 100 100

GV7 RE20

kg 2.010

1220

GV7 RS20

2.010

1525

GV7 RE25

2.010

533901

9 11 18.5

1525

GV7 RS25

2.010

2540

GV7 RE40

2.010

18.5

70

100

22

10

100

2540

GV7 RS40

2.010

22

36

100

30

18

100

30

100

3050

GV7 RE50

2.015

22 GV7 RS 37

70

100

30

50

100

30

10

100

3050

GV7 RS50

2.015

36

100

45 55 45 55

18 18 50 50 18

100 100 100 100 100

55

100

4880

GV7 RE80

2.040

37

70

100

55

10

100

4880

GV7 RS80

2.040

45

36

100

75

100

60100

GV7 RE100

2.040

45

70

100

50

100

75

10

100

60100

GV7 RS100

2.040

55 75 55 75 90 110 90 110

35 35 70 70 35 35 70 70

100 100 100 100 100 100 100 100

75 90 75 90 110 132 160 110 132 160

30 30 50 50 30 30 30 50 50 50

100 100 100 100 100 100 100 100 100 100

90 110 90 110 160 200 160 200

8 8 10 10 8 8 10 10

100 100 100 100 100 100 100 100

90150

GV7 RE150

2.020

90150

GV7 RS150

2.020

132220

GV7 RE220

2.350

132220

GV7 RS220

2.350

(1) As % of Icu.

Characteristics : pages 3/6 to 3/11

Dimensions : page 3/65

Schemes : page 3/69

3/48

References

TeSys protection components


Thermal-magnetic circuit-breakers GV2 RT

533902

For motors with high current peak on starting


Control by rocker lever
Standard power ratings of 3-phase motors 50-60 Hz in category AC-3 220/ 400/ 440 V 500 V 690 V 230 V 415 V kW kW kW kW kW 0.06 0.09 0.09 0.12 0.12 0.18 0.37 0.18 0.09 0.25 0.25 0.37 0.55 0.12 0.37 0.37 0.18 0.37 0.37 0.37 0.75 0.25 0.55 0.55 0.55 1.1 0.75 0.37 0.75 0.75 1.1 1.5 1.1 0.55 1.1 1.5 1.5 2.2 0.75 1.5 2.2 3 1.1 2.2 2.2 3 4 3 1.5 3 4 4 5.5 2.2 4 5.5 7.5 2.2 5.5 5.5 7.5 9 3 7.5 11 4 7.5 7.5 9 15 9 5.5 9 11 11 18.5 11 Setting range of thermal trips A 0.250.40 0.400.63 0.631 11.6 Magnetic tripping current Id 20 % A 8 13 22 33 Reference Weight

GV2 RT03 GV2 RT04 GV2 RT05 GV2 RT06

kg 0.350 0.350 0.350 0.350

GV2 RT

1.62.5 2.54 46.3 610 914 1318 1723

51 78 138 200 280 400 400

GV2 RT07 GV2 RT08 GV2 RT10 GV2 RT14 GV2 RT16 GV2 RT20 GV2 RT21

0.350 0.350 0.350 0.350 0.350 0.350 0.350

For primaries of 3-phase transformers


Control by rocker lever
Standard power ratings 230/240 V 400/415 V 440 V kW kW kW 0.4 0.63 1 1.6 2 2.5 4 5 6.3 0.63 1 1.6 2 2.5 0.63 1 1.6 2 2.5 4 5 6.3 10 500 V kW 0.63 1 1.6 2 2.5 4 690 V kW 1 1.6 2 2.5 4 5 6.3 10 12.5 10 Setting range of thermal trips A 0.250.40 0.400.63 0.631 11.6 1.62.5 2.54 46.3 Magnetic tripping current Id 20 % A 8 13 22 33 51 78 138 Reference Weight

GV2 RT03 GV2 RT04 GV2 RT05 GV2 RT06 GV2 RT07 GV2 RT08 GV2 RT10

kg 0.350 0.350 0.350 0.350 0.350 0.350 0.350

4 5 6.3 10

5 6.3 10 12.5

610 914 1318

200 280 400

GV2 RT14 GV2 RT16 GV2 RT20

0.350 0.350 0.350

Accessory (1)
Description Padlockable external operator (IP 54) black handle, blue legend plate Reference GV2 AP03 Weight kg 0.280

(1) Other accessories such as mounting, cabling and marking accessories are identical to those used for GV2 ME motor circuitbreakers, see page 3/59.

Characteristics : pages 3/6 to 3/21

Dimensions : page 3/64

Schemes : page 3/68

3/49

References

TeSys protection components


Magnetic motor circuit-breakers GV2 LE and GV2 L

Magnetic circuit-breakers GV2 LE and GV2 L with screw clamp terminals


534101

GV2 LE: control by rocker lever, GV2 L: control by rotary knob


Standard power ratings of 3-phase motors 50/60 Hz in category AC-3 400/415 V 500 V P Icu Ics (1) P Icu kW kA 0.06 g 0.09 g 0.12 g GV2 LE 0.18 g g g g g g g g g g g g g g g g g g g g g g g 100 g 100 100 100 75 75 75 75 75 75 75 75 75 75 g g g 75 100 75 100 75 100 75 100 75 100 75 100 75 100 75 100 75 100 75 100 0.63 1 1 1 1 1.6 1.6 2.5 2.5 2.5 4 4 4 6.3 6.3 10 10 10 10 10 14 14 14 14 18 18 25 25 25 25 32 32 8 or 13 or 13 or 0.75 g 1.1 1.5 1.5 3 3 4 4 5.5 5.5 7.5 7.5 9 9 11 11 15 15 18.5 18.5 22 22 g 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 13 or 0.37 g 0.55 g 0.37 g 0.55 g 0.75 g 1.1 1.1 1.5 1.5 2.2 3 3 4 4 5.5 7.5 7.5 9 9 11 11 15 15 18.5 18.5 g g g g g 50 g 10 10 10 6 10 6 10 4 10 4 10 4 10 13 or 22.5 or 22.5 or GV2 L 0.75 g 0.75 g 1.1 g 1.5 1.5 2.2 2.2 3 3 4 g g g g g g g 33.5 33.5 33.5 or 51 51 51 or 78 78 138 138 138 or 5.5 15 50 5.5 50 50 7.5 15 50 7.5 50 50 9 15 40 9 50 50 11 15 40 11 50 50 15 10 50 15 35 50 (1) As % of Icu. g > 100 kA. 138 138 170 170 170 170 223 223 327 327 327 327 416 416 g g g kW kA Magnetic protection rating 690 V Ics (1) P Icu kW kA Ics (1) A 0.4 0.4 0.63 A 5 5 or 0.37 g g 8 or Tripping current Id 20 % Use in Reference association with thermal overload relay LR2 K0302 LR2 K0304 LRD 03 LR2 K0304 LRD 04 LR2 K0305 LRD 04 LR2 K0305 LRD 05 LR2 K0306 LRD 05 LR2 K0306 LRD 06 LR2 K0306 LRD 05 LR2 K0307 LRD 06 LR2 K0307 LRD 06 LR2 K0308 LRD 07 LR2 K0308 LRD 08 LR2 K0310 LRD 08 LR2 K0312 LRD 08 LR2 K0312 LRD 10 LR2 K0314 LRD 12 LR2 K0316 LRD 14 LRD 14 LRD 14 LRD 16 LRD 16 LR2 K0321 LRD 16 LRD 21 LRD 21 LRD 22 LRD 22 LRD 22 LRD 22 LRD 32 LRD 32 GV2 LE03 GV2 LE03 GV2 L03 GV2 LE04 GV2 L04 GV2 LE04 GV2 L04 GV2 LE05 GV2 L05 GV2 LE05 GV2 L05 GV2 LE05 GV2 L05 GV2 LE05 GV2 L05 GV2 LE06 GV2 L06 GV2 LE06 GV2 L06 GV2 LE07 GV2 L07 GV2 LE07 GV2 L07 GV2 LE08 GV2 L08 GV2 LE08 GV2 L08 GV2 LE10 GV2 L10 GV2 LE14 GV2 L14 GV2 LE14 GV2 L14 GV2 LE14 GV2 L14 GV2 LE16 GV2 L16 GV2 LE16 GV2 L16 GV2 LE20 GV2 L20 GV2 LE22 GV2 L22 GV2 LE22 GV2 L22 GV2 LE32 GV2 L32 Weight

3
534102

0.55 g

0.25 g

kg 0.330 0.330 0.330 0.330 0.330 0.330 0.330 0.330 0.330 0.330 0.330 0.330 0.330 0.330 0.330 0.330 0.330 0.330 0.330 0.330 0.330 0.330 0.330 0.330 0.330 0.330 0.330 0.330 0.330 0.330 0.330 0.330 0.330 0.330 0.330 0.330 0.330 0.330 0.330 0.330 0.330 0.330 0.330 0.330 0.330 0.330 0.330

Characteristics : pages 3/12 and 3/13

Dimensions : pages 3/70 to 3/72

Schemes : page 3/73

3/50

References

TeSys protection components


Magnetic motor circuit-breakers GK3

534103

Magnetic circuit-breakers GK3 with screw clamp connections


Control by rotary knob
Standard power ratings of 3-phase motors 50-60 Hz in category AC-3 400/415 V 500 V P Icu Ics (1) P Icu kW kA kW kA 15 50 30 18.5 20 Associated Contactor minimum size Ics (1) Reference LC1 D32 equipment Thermal overload relay Reference LRD 32 Circuit-breaker Short-circuit protection Rating (1) A 40 Reference GK3 EF40 Weight kg 0.710

690 Ics (1) P kW 30

V Icu kA

GK3 EF

22

60

LC1 D40

LRD 3353

40

GK3 EF40

0.710

18.5 50

30

22

20

30

30

60

LC1 D40

LRD 3355

40

GK3 EF40

0.710

22

35

25

30

15

30

LC1 D50

LRD 3357

65

GK3 EF65

0.790

37

50

LC1 D65

LRD 3357

65

GK3 EF65

0.790

30

35

25

37

15

30

LC1 D65

LRD 3359

65

GK3 EF65

0.790

30

35

25

37

15

30

LC1 D65

LRD 3361

65

GK3 EF65

0.790

45

50

LC1 D80

LRD 3359

65

GK3 EF65

0.790

37

35

25

45

15

30

LC1 D80

LRD 3361

80

GK3 EF80

0.795

37

35

25

55

15

30

LC1 D80

LRD 3363

80

GK3 EF80

0.795

(1) Associated current limiter or fuses, where required. See characteristics page 3/15.

Characteristics : pages 3/14 and 3/15

Dimensions : page 3/72

Schemes : page 3/73

3/51

GV2 AK00

GV1 L3

3
GV2 ME

GV AX

GV AD GV AM11

GV AU

GV2 P

GV AM11

GV AS

GV2 L

GV AE11, AE20

GV AN GV AN GV AE1 GV2 LE GV AE1

3/52

References

TeSys protection components


Thermal-magnetic and magnetic motor circuitbreakers GV2 with screw clamp connections
Accessories

Contact blocks
Description Instantaneous auxiliary contacts Mounting Front (1) Maximum number 1 Type of contacts N/O or N/C (2) N/O + N/C N/O + N/O N/O + N/C N/O + N/O N/O (fault) + N/O + N/C N/C (fault) + N/O + N/C C/O common point Sold in lots of 10 10 10 1 1 1 1 1 1 1 Unit reference GV AE1 GV AE11 GV AE20 GV AN11 GV AN20 GV AD1010 GV AD1001 GV AD0110 GV AD0101 GV AM11 Weight kg 0.015 0.020 0.020 0.050 0.050 0.055 0.055 0.055 0.055 0.045

Side (LH) Fault signalling contact + instantaneous auxiliary contact Side (3) (LH)

2 1

Short-circuit signalling contact

Side (LH)

Electric trips
Mounting Voltage Reference Weight kg 0.105 0.105 0.105 0.105 0.105 0.105 0.105 0.105 0.105 0.105 0.105 0.105 0.105 0.105 0.105 0.105 0.105 0.105 0.105 0.105 0.105 0.105

Undervoltage or shunt trips (4)


Side (1 block on RH side of circuit-breaker) 24 V 48 V 100 V 100110 V 110115 V 120127 V 127 V 200 V 200220 V 220240 V 380400 V 415440 V 415 V 440 V 480 V 500 V 600 V 50 Hz 60 Hz 50 Hz 60 Hz 50 Hz 60 Hz 50 Hz 60 Hz 50 Hz 60 Hz 50 Hz 60 Hz 50 Hz 60 Hz 50 Hz 60 Hz 50 Hz 60 Hz 60 Hz 60 Hz 50 Hz 60 Hz GV Ap025 GV Ap026 GV Ap055 GV Ap056 GV Ap107 GV Ap107 GV Ap115 GV Ap116 GV Ap125 GV Ap115 GV Ap207 GV Ap207 GV Ap225 GV Ap226 GV Ap385 GV Ap386 GV Ap415 GV Ap416 GV Ap385 GV A p415 GV Ap505 GV Ap505

Undervoltage trip, INRS (can only be mounted on GV2 ME) Safety device for dangerous machines conforming to INRS and VDE 0113
Side (1 block on RH side of circuit-breaker GV2 ME) 110115 V 127 V 220240 V 380400 V 415440 V 440 V 50 60 60 50 60 50 60 50 60 Hz Hz Hz Hz Hz Hz Hz Hz Hz GV AX115 GV AX116 GV AX115 GV AX225 GV AX226 GV AX385 GV AX386 GV AX415 GV AX385 0.110 0.110 0.110 0.110 0.110 0.110 0.110 0.110 0.110

Add-on contact blocks


Description Visible isolation block (5) Limiters Mounting Front (1) At top (GV2 ME and GV2 P) Independent Maximum number 1 1 1 Reference GV2 AK00 GV1 L3 LA9 LB920 Weight kg 0.150 0.130 0.320

LA9 LB920

(1) Mounting of a GV AE contact block or a GV2 AK00 visible isolation block on GV2 P and GV2 L (2) Choice of N/C or N/O contact operation, depending on which way round the reversible block is mounted. (3) The GV AD is always mounted next to the circuit-breaker. (4) To order an undervoltage trip: replace the dot (p) in the reference with a U, example: GV AU025. To order a shunt trip: replace the dot (p) in the reference with an S, example: GV AS025. (5) Visible isolation of the 3 poles upstream of circuit-breaker GV2 P and GV2 L.

Characteristics : pages 3/16, 3/20 and 3/21

Dimensions, schemes : pages 3/62 to 3/73

3/53

3
GV3 A01...A07

GV3 A08 GV3 A09

3/54

References

TeSys protection components


Motor circuit-breakers, thermal-magnetic GV3 ME and magnetic GK3 with screw clamp connections
Accessories

For thermal-magnetic motor circuit-breakers GV3 ME


Contact blocks
Description Instantaneous auxiliary contact blocks (1 per circuit-breaker) Type of standard early break contacts N/C + N/O N/O + N/O N/C + N/O + N/O N/O + N/O + N/O N/O + N/O + 2 volt-free terminals N/C + N/O + 2 volt-free terminals N/C N/O Reference GV3 GV3 GV3 GV3 GV3 GV3 A01 A02 A03 A05 A06 A07 Weight kg 0.060 0.060 0.070 0.070 0.070 0.070 0.030 0.030

Fault signalling contacts (1)

GV3 A08 GV3 A09

Electric trips
Description Udervoltage trips (1) Voltages 50 Hz 110, 120, 127 V 220, 240 V 380, 415 V 110, 120, 127 V 220, 240 V 380, 415 V Reference 60 Hz 120, 127 V 277 V 440 V, 480 V 120, 127 V 277 V 440 V, 480 V GV3 B11 GV3 B22 GV3 B38 GV3 D11 GV3 D22 GV3 D38 Weight kg 0.070 0.070 0.070 0.070 0.070 0.070

Shunt trips (1)

Accessory
Description Padlocking device, for locking the start button (on open-mounted product) Sold in lots of 5 Unit reference GV1 V02 Weight kg 0.010

For magnetic circuit-breakers GK3


Contact blocks
Description Auxiliary contact blocks for On-Off signalling and control circuit test function (1 or 2 blocks per device) mounted on RH side of GK3 EF Instantaneous fault signalling contact blocks (1 or 2 blocks per device) mounted on LH side of GK3 EF Composition N/O N/O + N/O N/C + N/O N/O N/O + N/O N/C + N/O Reference GK2 AX10 GK2 AX20 GK2 AX50 GK2 AX12 GK2 AX22 GK2 AX52 Weight kg 0.025 0.031 0.031 0.025 0.031 0.031

Accessories
Description Padlocking device for padlocking the operator, using up to 3 padlocks (padlocks not supplied) Reference GK3 AV01 Weight kg 0.020

External operator for mounting on the enclosure door. GK3 AP03 Red 40 pushbutton on yellow plate. Can be locked in position "O" by means of up to 3 padlocks, with door locked in position "I" and door locked in position "O" when padlocked.

0.300

(1) 1 voltage trip OR 1 fault signalling contact to be fitted inside the motor circuit-breaker.

Other versions

24 to 690 V, 50 or 60 Hz voltage trips for circuit-breakers GV3 ME. Please consult your Regional Sales Office.

Characteristics : pages 3/16 and 3/20

Dimensions, schemes : pages 3/62 to 3/73

3/55

3 2 1

GV7 AE11, AB11

GV7 RE, RS

GV7 AU, AS

3/56

References

TeSys protection components


Thermal-magnetic motor circuit-breakers GV7 R with screw clamp connections
Accessories

Add-on auxiliary contacts


They allow remote indication of the circuit-breaker contact states. They can be used for signalling, electrical locking, relaying, etc. Two versions are available: standard and low level. They include a terminal block and the auxiliary circuits leave the circuit-breaker through a hole provided for this purpose. They perform the following functions, depending on where they are located in the circuit-breaker:
Location 1 and/or 4 2 Function C/O contact Trip indication Application Indicates the position of the circuit-breaker poles Indicates that the circuit-breaker has tripped due to an overload, a short-circuit, a differential fault or the operation of a voltage trip (undervoltage or shunt trip) or of the push to trip test button. It resets when the circuit-breaker is reset. Indicates that the circuit-breaker has tripped due to an overload, a short-circuit or a differential fault. It resets when the circuit-breaker is reset. Reference GV7 AE11 GV7 AB11 Weight kg 0.015 0.015

Electrical fault indication

Type Standard Low level

Fault discrimination devices


They make it possible to: b either differentiate a thermal fault from a magnetic fault, b or open the contactor only in the event of a thermal fault.
Voltage a 24...48 and c 2472 V z 110240 V Reference GV7 AD111 (1) GV7 AD112 (1) Weight kg 0.100 0.100

Electric trips
These allow the circuit-breaker to be tripped via an electrical control signal. b Undervoltage trip GV7 AU v Trips the circuit-breaker when the control voltage drops below the tripping threshold, which is between 0.35 and 0.7 times the rated voltage. v Circuit-breaker closing is only possible if the voltage exceeds 0.85 times the rated voltage. Circuit-breaker tripping by a GV7 AU trip meets the requirements of IEC 60947-2. b Shunt trip GV7 AS Trips the circuit-breaker when the control voltage rises above 0.7 times the rated voltage. b Operation (GV7 AU or GV7 AS) v When the circuit-breaker has been tripped by a GV7 AU or AS, it must be reset either locally or by remote control. (For remote control, please consult your Regional Sales Office). v Tripping has priority over manual closing: if a tripping instruction is present, manual action does not result in closing, even temporarily, of the contacts. v Durability: 50 % of the mechanical durability of the circuit-breaker.
Type Undervoltage trip Voltage 48 V, 50/60 Hz 110130 V, 50/60 Hz 200240 V, 50/60 Hz 380440 V, 50/60 Hz 525 V, 50 Hz 48 V, 50/60 Hz 110130 V, 50/60 Hz 200240 V, 50/60 Hz 380440 V, 50/60 Hz 525 V, 50 Hz Reference GV7 GV7 GV7 GV7 GV7 GV7 GV7 GV7 GV7 GV7 AU055 AU107 AU207 AU387 AU525 AS055 AS107 AS207 AS387 AS525 (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) Weight kg 0.105 0.110 0.110 0.105 0.100 0.105 0.110 0.110 0.105 0.100

Shunt trip

(1) For mounting of a GV7 AD or a GV7 AU or AS.

Characteristics : pages 3/16, 3/20 and 3/21

Dimensions : pages 3/65 to 3/67

Schemes : page 3/69

3/57

TRIP

T RESE

3/58

References

TeSys protection components


Thermal-magnetic and magnetic motor circuit-breakers GV2 with screw clamp connections
Accessories

Accessories
Description Adapter plates Application For mounting a GV2 ME or GV2 LE by screw fixing For mounting a GV2 ME or GV2 P and contactor LC1 D09D38 with front faces aligned 7.5 mm Between GV2 and contactor LC1 K or LP1 K Between GV2 and contactor LC1 D09D38 Between GV2 mounted on LAD 311 and contactor LC1 D09D38 With 3-pole connection for mounting a GV2 and a contactor LC1 D09D25 Application 2 tap-offs Sold in lots of 10 1 Unit reference GV2 AF02 LAD 311 Weight kg 0.021 0.040

Height compensation plate Combination blocks

10 10 10 10

GV1 F03 GV2 AF01 GV2 AF3 GV2 AF4

0.003 0.020 0.016 0.016

Motor starter adapter plate

GK2 AF01

0.120

Description Sets of 3-pole busbars 63 A

3 tap-offs 4 tap-offs

5 tap-offs Description Protective end cover Terminal block for supply to one or more GV2 G busbar sets Cover for terminal block Flexible 3-pole connection for connecting a GV2 to a contactor LC1-D09D25 Application For unused busbar outlets Connection from the top Can be fitted with current limiter GV1 L3 (GV2 ME and GV2 P) For mounting in modular panels Centre distance between mounting rails: 100120 mm

Pitch mm 45 54 72 45 54 45 54 72 54 Sold in lots of 5 1 1

Reference GV2 GV2 GV2 GV2 GV2 GV2 GV2 GV2 GV2 G245 G254 G272 G345 G354 G445 G454 G472 G554

Weight kg 0.036 0.038 0.042 0.058 0.060 0.077 0.085 0.094 0.100 Weight kg 0.005 0.040 0.115

Unit reference GV1 G10 GV1 G09 GV2 G05

10 10

LA9 E07 GV1 G02

0.005 0.013

Set of connections upstream/downstream Clip-in marker holders (supplied with each circuit-breaker)

For connecting GV2 ME to a printed circuit board

10

GV2 GA01

0.045

For GV2 P, GV2 L, GV2 LE and GV2 RT (8 x 22 mm)

100

LA9 D92

0.001

Padlockable external operators


Description For GV2 P and GV2 L (150 to 290 mm) Padlocking in On and Off position Black handle, blue legend plate, IP 54 Padlocking in Off position Red handle, yellow legend plate, IP 54 Padlocking in On and Off position Black handle, blue legend plate, IP 54 Reference GV2 AP01 GV2 AP02 Weight kg 0.200 0.200

For GV2 LE

GV2 AP03

0.280

Padlocking device
Description For all GV2 devices For use with up to 4 padlocks (not supplied), 6 mm shank max. Reference GV2 V03 Weight kg 0.092

Dimensions : pages 3/62 to 3/72

3/59

ON

ON

OFF

GV7 AP04
O

OFF

ON

GV7 AP01, AP02

GV7 RE, RS GV7 AP03

ON

OFF

ON

OFF

ON

OFF

OFF

GV7 AP05

GV7 AC04

GV7 AC01

GV7 V01

GV7 RE, RS

GV7 AC04

GV7 AC03

GV7 AC01

3/60

References

TeSys protection components


Thermal-magnetic motor circuit-breakers GV7 R with screw clamp connections
Accessories

Cabling accessories
Description Application For contactor Sold in lots of 3 3 1 Unit reference GV7 AC021 GV7 AC022 GV7 AC03 Weight kg 0.300 0.350 0.180

Clip-on connectors for GV7 R

Up to 150 A, 1.595 mm2 Up to 220 A, 1.5185 mm2

Spreader 3-pole (1) Terminal shields IP 405 (1) Phase barriers Insulating screens Kit for combination with contactor (2)

To increase the pitch to 45 mm

Supplied with sealing accessory Safety accessories used when fitting of shields is impossible Ensure insulation between the connections and the backplate Allowing link between the circuit-breaker and the contactor. The cover provides protection against direct finger contact.

GV7 AC01

0.125

LC1 F115F185

2 2 1

GV7 AC04 GV7 AC05 GV7 AC06 GV7 AC07 GV7 AC08

0.075 0.075 0.550 0.550 0.550

LC1 F225 and F265 1 LC1 D115 and D150 1

Direct rotary handle


Replaces the circuit-breaker front cover; secured by screws. It includes a device for locking the circuit-breaker in the "O" (Off) position by means of up to 3 padlocks with a shank diameter of 5 to 8 mm (padlocks not supplied). A conversion accessory allows the direct rotary handle to be mounted on the enclosure door. In this case, the door cannot be opened if the circuit-breaker is in the ON position. Circuit-breaker closing is inhibited if the enclosure door is open.
Description Direct rotary handle Type Black handle, black legend plate Red handle, yellow legend plate Adapter plate (3) Four mounting direct rotary handle on enclosure door Degree of protection IP 40 IP 40 IP 43 Reference GV7 AP03 GV7 AP04 GV7 AP05 Weight kg 0.205 0.205 0.100

Extended rotary handle


Allows a circuit-breaker installed in the back of an enclosure to be operated from the front of the enclosure. It comprises: b a unit which replaces the circuit-breaker front cover; secured by screws, b an assembly (handle and front plate) to be fitted on the enclosure door, b an extension shaft which must be adjusted (distance between the mounting surface and the door: 185 mm minimum, 600 mm maximum). It includes a device for locking the circuit-breaker in the "O" (Off) position by means of up to 3 padlocks with a shank diameter of 5 to 8 mm (padlocks not supplied). This prevents the enclosure door from being opened.
Description Extended rotary handle Type Black handle, black legend plate Red handle, yellow legend plate Degree of protection IP 55 IP 55 Reference GV7 AP01 GV7 AP02 Weight kg 0.775 0.775

Locking device
Allows circuit-breakers not fitted with a rotary handle to be locked in the "O" (Off) position by means of up to 3 padlocks with a shank diameter of 5 to 8 mm (padlocks not supplied).
Description Locking device Application For circuit-breaker not fitted with a rotary handle Reference GV7 V01 Weight kg 0.100

(1) Terminal shields cannot be used together with spreaders. (2) The kit comprises links, a protective shield and a depth adjustable metal bracket for the breaker. (3) This conversion accessory makes it impossible to open the door if the device is closed and prevents the device from being closed if the door is open.

Dimensions : pages 3/65 to 3/67

Schemes : page 3/69

3/61

Dimensions, mounting

TeSys protection components


3

Thermal-magnetic motor circuit-breakers GV2 ME and GV2 P

GV2 ME

GV AX

GV AD, AM, AN, AU, AS, AX


Block GV AD, AM, AN Block GV AU, AS, AX

GV AE

X1

11

67,2

15
10

15,7

X1

46

44,5

45

16

9,3

9,3 81(1)

18

b GV2 MEpp 89 GV2 MEpp3 101 (1) Maximum X1 Electrical clearance = 40 mm for Ue y 690 V

GV2 P

GV AD, AM, AN, AU, AS


Block GV AD, AM, AN Block GV AU, AS

GV2 AK00
14 98 32

X1

89

45
44,5

15

X2

26

50 82

61

9,3

9,3 81(1)

18 44,5

(1) Maximum X1 Electrical clearance = 40 mm for Ue y 415 V, or 80 mm for Ue = 440 V, or 120 mm for Ue = 500 and 690 V X2 = 40 mm

Mounting of GV2 ME
On 35 mm 5 rail On panel with adapter plate GV2 AF02 AM1 PA On pre-slotted mounting plate On mounting rails DZ5 MB201

4,2

AF1 EA4

15

35

50/60

50/60

c
c = 78.5 on AM1 DP200 (35 x 7.5) c = 86 on AM1 DE200, ED200 (35 x 15)

80

35 35 GV2 AF02 DZ5 ME8 DZ5 MB201

Mounting of GV2 P
On rail AM1 DE200, ED200 (35 x 15) On panel On pre-slotted mounting plate AM1 PA Adapter plate GK2 AF01

AF1 EA4
35 5

55

44,5

135

84

84

45

44,5

45

106

13,5

13,5

24

9,5

35

54

Characteristics : pages 3/6 to 3/21

References : pages 3/44 to 3/46

Schemes : page 3/68

3/62

105 5

50 60

Dimensions, mounting (continued)

TeSys protection components


3

Thermal-magnetic motor circuit-breakers GV2 ME and GV2 P

GV2 AF01
Combination GV2 ME + k contactor

GV2 AF3
Combination GV2 ME + TeSys d contactor Combination GV2 P + TeSys d contactor

152

79

45 c1 c 45 c1 c d1 d
GV2 P + b c1 c d1 d LC1 D09D18 177.4 88.6 94.1 91 96.8

45

GV2 ME + b c1 c

LC1 D09D18 176.4 88.65 94.15

LC1 D25 & D32 186.8 94.95 100.45

LC1 D25 & D32 187.8 94.95 100.45 91 96.8

GV2 AF4 + LAD 31


Combination GV2 ME + TeSys d contactor Combination GV2 P + TeSys d contactor

GV2 ME + GV1 L3 (current limiter)

40

X1

77

X1

44,5

c1 c d1 d
GV2-ME + b c1 c d1 d LC2 D09D18 188.6 92.7 98.2 98.3 103.8

45

c1 c

45

X1 = 10 mm for Ue = 230 V or 30 mm for 230 V < Ue y 690 V

7.5 mm height compensation plate GV1 F03


39 13 35
Door cut-out

LC2 D25 and D32 199 99 104.5 98.3 103.8

GV2 P + b c1 c

LC2 D09D18 169.1 116.8 122.3

LC2 D25 & D32 199.5 116.8 122.3

Mounting of external operator GV2 AP01 or GV2 AP02 for GV2 P

=
65

45

89

=
1,5...5 53 135284 5,2 = =

= 54

Characteristics : pages 3/6 to 3/21

References : pages 3/44 to 3/46

Schemes : page 3/68

3/63

54

129

Dimensions, mounting (continued)

TeSys protection components


3

Thermal-magnetic motor circuit-breakers GV2 ME, GV2 P, GV2 RT

Sets of busbars GV2 G445, GV2 G454, GV2 G472, with terminal block GV2 G05
a 3 l p
GV2 G445 (4 x 45 mm) GV2 G454 (4 x 54 mm) GV2 G472 (4 x 72 mm) l 179 206 260 a 5 224 260 332 p 45 54 72

18

63

45

Number of tap-offs GV2 G445 GV2 G454 GV2 G472

6 269 314 404

7 314 368 476

8 359 422 548

Sets of busbars GV2 G ppp with terminal block GV1 G09

Sets of busbars GV2 G245, GV2 G254, GV2 G272


l
GV2 G245 (2 x 45 mm) GV2 G254 (2 x 54 mm) GV2 G272 (2 x 72 mm) l 89 98 116

Sets of busbars GV2 G554


260

30

GV1 G09

Sets of busbars GV2 G345 and GV2 G354


l
GV2 G345 (3 x 45 mm) GV2 G354 (3 x 54 mm) l 134 152

Dimensions of GV2 RT
X1 12,5 66

Mounting of external operator GV2 AP03


12,3 =

89

X1

7,5

16

44

44,5 53

45

65

1,5...5 133282 6 = =

X1 Electrical clearance = 40 mm for Ue < 690 V

Mounting of GV2 RT
On 35 mm 7 rail On panel with adapter plate GV2 AF02 On pre-slotted mounting plate AM1 PA On mounting rails DZ5 MB

4,2 44,5

13

AF1 EA4

15

35

50/60

50/60

44,5

c
c = 80 on AM1 DP200 (35 x 7.5) c = 88 on AM1 DE200, ED200 (35 x 15)

84,5

35

35 GV2 AF02

DZ5 ME8 DZ5 MB201

Characteristics : pages 3/6 to 3/21

References : pages 3/49 and 3/59

Schemes : page 3/68

3/64

50 60

Dimensions, mounting

TeSys protection components


3

Thermal-magnetic motor circuit-breakers GV3 ME and GV7 R

Motor circuit-breakers GV3 ME


4,5 X1 17,3

Mounting on rail AM1 DE200 or AM1 ED201

(1)

100110

113
X1 Electrical clearance (ISC max) 40 mm for Ue < 500 V, 50 mm for Ue < 690 V (1) Block GV3 A01A07

X1

22

77,5

5,5

120

70,4

122,5

Mounting
On panel On pre-slotted mounting plate AM1 PA

3
100110

= 113 20 20 61,2 21,2 113 20 AF1 EA4

Motor circuit-breakers GV7 R

100110

Motor circuit-breakers with terminal shields or phase barriers GV7 R + GV7 AC01 or AC04
35 = = = =

= 321 = 357

161

125

161 =

81 86 111 (1)
(1) 126 for GV7 Rp220 (2) Phase barriers: GV7 AC04

= 105

(2)
81
(3) Terminal shields: GV7 AC01

(3)

Combination of GV7 R and LC1 F with kit GV7 AC0p


c a
a b c GV7 R + LC1 F115 or 119 334 181 F150 + GV7 AC06 GV7 R + LC1 F185 + 119 338 188 GV7 AC06 GV7 R + LC1 F225 + 131 358 188 GV7 AC07 GV7 R + LC1 F265 + 131 364 215 GV7 AC07 Minimum distance between 2 circuit-breakers mounted side-by-side = 0

Minimum electrical clearance


x2

x1

x1

x2

Painted or insulated metal plate, insulation or insulated bar Bare U y 440 V metal 440 V < U < 600 V plate U u 600 V Characteristics : pages 3/6 to 3/21 References : pages 3/47 to 3/48 Schemes : page 3/69

x1 0

x2 30

5 10 20

35 35 35

3/65

Mounting

TeSys protection components


Thermal-magnetic motor circuit-breakers GV7 R

Panel mounting

Mounting on 2 mounting rails DZ5 MB201


DZ5 ME5 = 125

135

35

35

35

15

35

Flush-mounting

3
47

1 circuit-breaker GV7 R

125

n circuit-breakers GV7 R side-by-side

76

108

=
G 85 85 85 85 85 H 120 120 120 120 120

29

88

== 29

83

= 108

Combination of GV7 R and LC1 F with kit GV7 AC0p


G

GV7 GV7 GV7 GV7 GV7

R+ R+ R+ R+ R+

LC1 LC1 LC1 LC1 LC1

F115 F150 F165 F225 F265

+ GV7 AC06 + GV7 AC06 + GV7 AC06 + GV7 AC07 + GV7 AC07

E 44 46 48 57 60

Characteristics : pages 3/6 to 3/21

References : page 3/48

Schemes : page 3/69

3/66

108

Dimensions, mounting (continued)

TeSys protection components


3

Thermal-magnetic motor circuit-breakers GV7

Spreaders GV7 AC03


114 45 45

Cabling
Smooth terminals Connectors

Z
10,5 a Z 19 Z

30

41

X
70 70

GV7 Rp40Rp150 GV7 Rp220

a 19.5 21.5

Direct rotary handle GV7 AP03, GV7 AP04


Flush-mounting

3
47

I
45 73 76 89

121 155

55 91

36

28

=
97

Direct rotary handle GV7 AP03 or GV7 AP04 with conversion accessory GV7 AP05
Front face cut-out Enclosure viewed from top

9,25 h

120

59

41

100

Door cut-outs require a minimum distance between the centre of the circuit-breaker and the door hinge point u 100 + (h x 5).

125 2

69 120

51

= 100

e = 1 to 3 max

Extended rotary handle GV7 AP01, GV7 AP02


9,25 60 I

60 l = 75
l: 185 min, 600 max The shaft of the extended rotary handle GV7 AP01 or GV7 AP022 must be cut to length: l 126 mm.

Characteristics : pages 3/6 to 3/21

References : page 3/48

Schemes : page 3/69

75

29

3/67

Schemes

TeSys protection components


Thermal-magnetic motor circuit-breakers GV2 ME, GV2 P and GV2 RT

GV2 MEpp and GV2 RT


1/L1 3/L2 5/L3

GV2 Ppp
1/L1 3/L2 4/T2 5/L3 6/T3

2/T1

4/T2

6/T3

Current limiter
GV1 L3
1/L1 3/L2 5/L3

Front mounting add-on contact blocks Instantaneous auxiliary contacts


GV AE1
or

2/T1

GV AE11

GV AE20

11

13

13

21

13 14
E2 E1

14

12

14

22

Side mounting add-on contact blocks Instantaneous auxiliary contacts and fault signalling contacts
GV AD0110 GV AD0101 GV AD1010 GV AD1001

95

53

95

51

97

97

53

98

96

96

52

98

Instantaneous auxiliary contacts


GV AN11
(61) 31 43 (73)

54

Short-circuit signalling contacts


GV AM11

GV AN20
(63) 33 43 (73)

(62) 32

44 (74)

(64) 34

44 (74)

Voltage trips
GV AUppp GV AS ppp GV AXppp
D1 D2

D1

D2

C2

C1

E1

Use of fault signalling contact and short-circuit signalling contact


GV AM11 GV AD10pp

Connection of undervoltage trip for dangerous machines (conforming to INRS) on GV2 ME only
10Agl max

E2

1/L1

05

08 06

3/L2

54

5/L3

D1

Short-circuit signalling

Trip signalling

2/T1

4/T2

Characteristics : pages 3/6 to 3/21

References : pages 3/45 to 3/47

Dimensions : pages 3/62 to 3/64

3/68

6/T3

N/C or N/O Start-Stop contact

D2

52

51

24

23

Schemes

TeSys protection components


Thermal-magnetic motor circuit-breakers GV3 ME and GV7 R

Motor circuit-breakers
GV3 ME
3/L2 1/L1 5/L3

Auxiliary contact blocks


GV3 A01
13 21

GV3 A02
13 23

GV3 A03
13 23 31

GV3 A05
13 23 33

GV3 A06
13 23 33

GV3 A07
23 24 13 31 32

14

24

32

14

24

34

14

24

14

22

14

2/T1

Fault signalling contacts


GV3 A08
95

4/T2

6/T3

Voltage trips
GV3 A09
97

GV3 B
D1

24

GV3 D

34

14

U
D2 C2

Motor circuit-breakers
GV7 R
3/L2 1/L1 5/L3

96

98

Add-on auxiliary contacts according to their location (1)


GV7 AE11, GV7 AB11 Location 1 Location 2 C/O contact Trip indication Location 3 Electrical fault indication
82 84

C1

Location 4 C/O contact

12

92

14

94

11

91

81

2/T1

4/T2

6/T3

A self-adhesive label, supplied with the contact, can be affixed to the front face of the circuitbreaker to allow personalised marking according to the function of the contact or contacts. (1) See pages 3/18 and 3/57. GV7 ASppp
C1

Electric trips
GV7 AUppp
D1

GV7 AD111, AD112

97

50 ms

D4

C2

Recommended application schemes GV7 AD111, AD112


Fault indication Contactor opening on overload

98

97

97

KA1 14

13

50 ms

50 ms

Reset

98

98

23

Reset

KA1 A1 22 A1 B1

24

A2

Associated components KA1: CA2 KN or CAD N

Associated components KA1: CAD N + LA6 DK10 or RHK KM1: LC1 D or LC1 F

Characteristics : pages 3/6 to 3/21

References : pages 3/47 and 3/48

Dimensions : pages 3/65 to 3/67

A2

KA1

Overload fault

KA1

KM1

21

21

24

22

3/69

Dimensions, mounting

TeSys protection components


3

Magnetic motor circuit-breakers GV2 L and GV2 LE

GV2 L

GV AD, AM, AN, AU, AS


Block GV AD, AM, AN Block GV AU, AS

GV2 AK00
14 98

X1

89

45

15

82

X2

26

50

44,5

61

9,3

9,3 81 (1)
(1) Maximum

18 44,5

X1 Electrical clearance = 40 mm for Ue y 415 V, or 80 mm for Ue = 440 V, or 120 mm for Ue = 500 and 690 V. X2 = 40 mm.

Mounting of GV2 L
On rail AM1 DE200, AM1 ED200 (35 x 15) On panel On pre-slotted mounting plate AM1 PA

Adapter plate GK2 AF01

AF1 EA4

35

32 55 5
5,5 45

84

84

44,5

45

106

13,5

13,5

24

9,5

35

54

7.5 mm height compensation plate GV1 F03

13

35

GV2 LE

39

GV AD, AM, AN, AU, AS


Block GV AD, AM, AN Block GV AU, AS

GV AE

X1

15
10

89

45

12,5

X1

7,5

16

44 66

44,5

9,3

9,3 81 (1)

18

X1 Electrical clearance = 40 mm for Ue y 690 V.

(1) Maximum On pre-slotted plate AM1 PA On rails DZ5 MB201

Mounting of GV2 LE
On 35 mm 7 rail On panel with adapter plate GV2 AF02

AF1 EA4

44,5

15

35

44,5

50/60

50/60

c
c = 80 on AM1 DP200 (35 x 7.5) and 88 on AM1 DE200, ED200 (35 x 15) Characteristics : pages 3/6 to 3/21

84,5

4,2 35
35 GV2 AF02 DZ5 ME8 DZ5 MB201

References : page 3/50

Schemes : page 3/73

3/70

50 60

1055

44,5

135

Dimensions, mounting (continued)

TeSys protection components


3

Magnetic motor circuit-breakers GV2 L and GV2 LE

Mounting of external operator GV2 AP01 or GV2 AP02 for GV2 L

65

1,5...5 53 135284 6 5,2 = =

Mounting of external operator GV2 AP03 for GV2 LE


12,3

65

1,5...5 53 133282 6 = =

Door cut-out
4x3,5 43

13

= = 54 =

Sets of busbars GV2 G445, GV2 G454, GV2 G472, with terminal block GV2 G05
a 3 18 l p

63

45

GV2 G445 (4 x 45 mm) GV2 G454 (4 x 54 mm) GV2 G472 (4 x 72 mm)

l 179 206 260 a 5 224 260 332

=
p 45 54 72 Number of tap-offs GV2 G445 GV2 G454 GV2 G472 6 269 314 404

54

7 314 368 476

8 359 422 548

Characteristics : pages 3/12 and 3/13

References : page 3/50

Schemes : page 3/73

3/71

Dimensions, mounting

TeSys protection components


3

Magnetic motor circuit-breakers GV2 L, GV2 LE and GK3

Sets of busbars GV2 Gppp with terminal block GV1 G09


GV1 G09
30

Sets of busbars GV2 G245, GV2 G254, GV2 GR272


l

GV2 G245 (2 x 45 mm) GV2 G254 (2 x 54 mm) GV2 G272 (2 x 72 mm)

l 89 98 116

Set of busbars GV2 G554


260

Sets of busbars GV2 G345 and GV2 G354


l

3
GV2 G345 (3 x 45 mm) GV2 G354 (3 x 54 mm) l 134 152

GK3 EF
X1

GK3 EF + 4 GK2 AX
38 28

105

120

45

80

15

70

4,5

X1

Number of GK2 AX 0 1 2 66 74.8 83.5

3 92.5

4 101

X1 Electrical clearance, 40 mm for Ue y 690 V.

Mounting
On mounting rail AM1 EDpp or AM1 Dpppp On panel

4x4,5

115,5

115,5

20

Mounting of external operator GK3 AP03

Door cut-out
4x3,5 43

65

120

105

1,55 53

= 54

(1)

(1) 150 min, 305 max. with operating shaft, 97 without operating shaft

Characteristics : pages 3/12 to 3/15

References : pages 3/50 and 3/51

Schemes : page 3/73

3/72

54

Schemes

TeSys protection components


Magnetic motor circuit-breakers GV2 L, GV2 LE and GK3

GV2 Lpp
3/L2 1/L1 5/L3

GV2 LEpp
3/L2 4/T2 1/L1 5/L3 6/T3

2/T1

4/T2

6/T3

Front mounting add-on contact blocks Instantaneous auxiliary contacts


GV AE1
OR

GV AE11
21

GV AE20

13

13

13

11

23

2/T1

14

Side mounting add-on contact blocks Instantaneous auxiliary contacts and fault signalling contacts
GV AD0110 GV AD0101 GV AD1010 GV AD1001

95

53

12

14

22

14 51

95

97

24 53

97 98

96

96

52

98

54

54

Instantaneous auxiliary contacts


GV AN11
(61) 31 43 (73)

Short-circuit signalling contacts


GV AM11

GV AN20
(63) 33 43 (73)

(62) 32

44 (74)

(64) 34

44 (74)

Voltage trips
GV AUppp GV ASppp

D1

D2

Motor circuit-breakers GK3 EF


1 3 5

Start-Stop signalling contact blocks


GK2 AX10
13

GK2 AX20
13 23

C2

C1

GK2 AX50
13 21

14

05

08 06

14

14

Fault signalling contact blocks


GK2 AX12
97

GK2 AX22
97 07

24

GK2 AX52
97 05

98

98

Characteristics : pages 3/12 to 3/15

References : pages 3/50 and 3/51

08

Dimensions : pages 3/70 to 3/72

98

06

22

52

51

3/73

Selection guide

Protection components
Thermal-magnetic circuit-breakers for the protection of control circuits, solenoid valves and transformers

Applications

Protection of industrial equipment control circuits and of single-phase loads

Tripping threshold on short-circuit

57 In

1216 In

Operational current

0.5 and 1 A

0.520 A

Maximum operational voltage

415 V

250 V

Number of poles

1 + neutral

Breaking capacity (Icu) conforming to IEC 60947-2

50 kA at 415 V

1.550 kA at 415 V

1.550 kA at 250 V

Device type

GB2 CS

GB2 CB

GB2 CD

Pages

3/81

3/80

3/80

3/74

Protection of transformers

Single-phase y 5000 VA/415 V Primary

3-phase y 10 kVA/415 V Secondary

About 20 In

0.2523 A

415 V

690 V

1 + neutral

1.550 kA at 415 V

1.550 kA at 250 V

15100 kA at 415 V

GB2 DB

GB2 DB

GB2 CD

GV2 RT

3/80

3/80

3/80

3/49

3/75

Presentation, selection

Protection components

Thermal-magnetic circuit-breakers GB2 for the protection of industrial equipment control circuits

Presentation
GB2 thermal-magnetic circuit-breakers protect and isolate the control circuits of industrial equipment with contactor coils, transformers. They protect and isolate single-phase auxiliary circuits such as solenoid valves, electro-brakes, battery chargers, supplied from the control circuit voltage. GB2 CB, GB2 CD, GB2 DB 12 ratings are available, from 0.5 to 20 A, in single-pole (GB2 CB), single-pole + neutral (GB2 CD) and 2-pole (GB2 DB) versions. They have a magnetic tripping threshold set at between 12 and 16 In to withstand the current peaks generated by many industrial components. GB2 CS 2 ratings are available, 0.5 and 1 A, in single-pole version. The magnetic tripping threshold is set between 5 and 7 In.

Functions, installation Clip-on fixing onto all types of 35 mm 5 rails, on 4 rails and on Telequick mounting plates. Upstream and downstream marking by means of AB1 clip-in markers. Clear indication of I and O positions on the operator. Tamper-proof device which requires no special maintenance (fixed magnetic and thermal tripping thresholds).

Selection for the protection of circuits supplied by transformers


Single-phase transformers. Magnetising peak: 20 In. Operation of magnetic trips: 13 In.
Power VA 40 63 100 160 250 400 630 1000 1600 2000 2500 3000 4000 5000 Primary (1) 220/240 V 380/415 V GB2 DB05 GB2 DB05 GB2 DB05 GB2 DB06 GB2 DB07 GB2 DB07 GB2 DB08 GB2 DB10 GB2 DB14 GB2 DB20 GB2 DB21 GB2 DB22 GB2 DB22 GB2 DB05 GB2 DB05 GB2 DB06 GB2 DB06 GB2 DB07 GB2 DB08 GB2 DB09 GB2 DB14 GB2 DB14 GB2 DB20 GB2 DB20 GB2 DB21 GB2 DB22 Secondary 24 V 48 V GB2 CD07 GB2 CD06 GB2 CD08 GB2 CD10 GB2 CD14 GB2 CD16 GB2 CD22 GB2 CD07 GB2 CD07 GB2 CD09 GB2 CD12 GB2 CD14 GB2 CD21

110 V GB2 CD05 GB2 CD06 GB2 CD06 GB2 CD07 GB2 CD08 GB2 CD09 GB2 CD12 GB2 CD16 GB2 CD22

220 V GB2 CD05 GB2 CD05 GB2 CD05 GB2 CD06 GB2 CD07 GB2 CD07 GB2 CD08 GB2 CD10 GB2 CD14 GB2 CD16 GB2 CD20 GB2 CD21 GB2 CD22

(1) If the breaking capacity of the GB2 is insufficient, use a GV2 RT with 2 poles connected in series, see page 3/49.

Characteristics : pages 3/77 to 3/79

References : pages 3/80 and 3/81

Dimensions : page 3/81

Schemes : page 3/81

3/76

Characteristics

Protection components

Thermal-magnetic circuit-breakers GB2 for the protection of industrial equipment control circuits

Circuit-breaker type

GB2 CB

GB2 CD

GB2 DB

GB2 CS

Environment
Conforming to standards Product certifications Protective treatment Degree of protection Shock resistance Vibration resistance Ambient air temperature around the device Flame resistance Maximum operating altitude Operating position IEC 60947-1, 947-2, EN 60947-1, 60947-2 CSA, NEMKO, UL NEMKO, UL TC IP 20 22 gn for 20 ms 5 gn (5110 Hz) - 40+ 80 - 20+ 60 960 3000

Conforming Conforming Conforming Storage Operation Conforming

to IEC 60529 to IEC 60068-2-27 to IEC 60068-2-6 C C C m

to IEC 60695-2-1

In relation to normal vertical mounting plane

3
GB2 CB,CD, CS Cabling Solid cable Flexible cable with cable end Tightening torque mm 2 mm 2 N.m Minimum c.s.a. 1 x 0.75 1 x 0.75 1.2 GB2 DB Maximum c.s.a. 1 x 6 or 2 x 4 1 x 4 or 2 x 2.5

Technical characteristics
Utilisation category Rated operational voltage (Ue) Conforming to IEC 60947-2 Conforming to IEC 60947-2 Conforming to CSA C22-2 Nr 14 and UL 1077 Conforming to IEC 60947-2 Conforming to IEC 60947-2 V V Hz kV W C.O. C A 415 (1) 277 50/60 4 2 8000 - 20 - 10 0 A 250 50/60 4 2 8000 + 10 + 20 1 A 415 277 50/60 4 2 8000 + 30 0.95 1216 In + 40 0.90 A 415 (1) 50/60 4 1.9 8000 + 50 0.85 57 In + 60 0.80

Rated operational frequency Rated impulse withstand voltage (U imp) Total power dissipated per pole Mechanical and C.O.: Closing - Opening electrical durability Operational current According to the permissible correction coefficient ambient temperature (a or c) Correction coefficient Tripping threshold Of the magnetic trips

1.2 1.15 1216 In

1.1 1.05 1216 In

(1) One GB2 circuit-breaker on each live conductor.

Tripping curves
Average operating time at 20 C without prior current flow (cold state) GB2 CB, GB2 CD, GB2 DB GB2 CS
120 60 20 10 5 2 1 20 10 5 2 1 500 200 100 50 20 10 5 2 1 1,05 2 3 4 5 6 8 1,5 10 100 x In 120 60 20 10 5 2 1 20 10 5 2 1 500 200 100 50 20 10 5 2 1 1,05 2 3 4 5 6 8 1,5 10 100 x In

Minutes

Seconds

Milliseconds

Presentation, selection : page 3/76

References : pages 3/80 and 3/81

Dimensions : page 3/81

Milliseconds

Seconds

Minutes

Schemes : page 3/81

3/77

Characteristics (continued)

Protection components

Thermal-magnetic circuit-breakers GB2 for the protection of industrial equipment control circuits

Circuit-breaker type Rating Breaking capacity conforming to IEC 60947-2 a 50/60 Hz 110 V Icu Ics % (1) Icu Ics % (1) Icu Ics % (1) aM gG aM gG aM gG A kA

GB2 CB05 CB06 CB07 CB08 CB09 CB10 CB12 CB14 CB16 CB20 CB21 CB22 0.5 1 2 3 4 5 6 8 10 12 16 20 50 100 50 25 50 25 g g g g g g 50 50 50 25 50 25 g g g g g g 15 50 15 25 15 25 20 25 16 25 16 25 10 50 3 50 3 50 25 32 20 32 20 32 6 50 3 50 3 50 25 32 20 32 20 32 3 75 2 75 2 75 40 50 32 40 32 40 3 75 1.5 75 1.5 75 40 50 32 40 32 40 3 75 1.5 75 1.5 75 50 63 40 50 40 50 2 75 1.5 75 1.5 75 50 63 40 50 40 50 2 75 1.5 75 1.5 75 63 80 50 63 50 63 2 75 1.5 75 1.5 75 63 80 50 63 50 63 2 75 1.5 75 1.5 75 63 80 50 63 50 63

230/240 V

kA

400/415 V

kA

Associated fuses, if required 110 V if Isc > breaking capacity Icu conforming to IEC 60947-2

A A A A A A

3
Circuit-breaker type Rating Breaking capacity conforming to IEC 60947-2 a 50/60 Hz

230/240 V

400/415 V

A 110 V Icu Ics % (1) Icu Ics % (1) aM gG aM gG kA

GB2 CD05 CD06 CD07 CD08 CD09 CD10 CD12 CD14 CD16 CD20 CD21 CD22 0.5 1 2 3 4 5 6 8 10 12 16 20 50 100 50 25 g g g g 50 50 50 25 g g g g 15 50 15 25 20 25 16 25 10 50 3 50 25 32 20 32 6 50 3 50 25 32 20 32 3 75 2 75 40 50 32 40 3 75 1.5 75 40 50 32 40 3 75 1.5 75 50 63 40 50 2 75 1.5 75 50 63 40 50 2 75 1.5 75 63 80 50 63 2 75 1.5 75 63 80 50 63 2 75 1.5 75 63 80 50 63

230/ 240 V

kA

Associated fuses, if required 110 V if lsc > breaking capacity Icu conforming to IEC 60947-2 230/240 V

A A A A

Circuit-breaker type Rating Breaking capacity conforming to IEC 60947-2 a 50/60 Hz 110 V lcu Ics % (1) lcu Ics % (1) lcu Ics % (1) aM gG aM gG aM gG A kA

GB2 DB05 DB06 DB07 DB08 DB09 DB10 DB12 DB14 DB16 DB20 DB21 DB22 0.5 1 2 3 4 5 6 8 10 12 16 20 50 100 50 25 50 25 g g g g g g 50 50 50 25 50 25 g g g g g g 15 50 15 25 15 25 20 25 16 25 16 25 10 50 3 50 3 50 25 32 20 32 20 32 6 50 3 50 3 50 25 32 20 32 20 32 3 75 2 75 2 75 40 50 32 40 32 40 3 75 1.5 75 1.5 75 40 50 32 40 32 40 3 75 1.5 75 1.5 75 50 63 40 50 40 50 2 75 1.5 75 1.5 75 50 63 40 50 40 50 2 75 1.5 75 1.5 75 63 80 50 63 50 63 2 75 1.5 75 1.5 1.5 63 80 50 63 50 63 2 75 1.5 75 75 75 63 80 50 63 50 63

230/240 V

kA

400/415 V

kA

Associated fuses, if required 110 V if lsc > breaking capacity Icu conforming to IEC 60947-2 230/240 V

A A A A A A

400/415 V

g Fuse not required. Breaking capacity Icu > lsc.

(1) As % of Icu.

Presentation, selection : page 3/76

References : pages 3/80 and 3/81

Dimensions : page 3/81

Schemes : page 3/81

3/78

Characteristics (continued)

Protection components

Thermal-magnetic circuit-breakers GB2 for the protection of industrial equipment control circuits

Circuit-breaker type Breaking capacity (lcu) conforming to IEC 60947-2 c Operational current conforming to IEC 60947-5-1 c DC-12 24 V 48 V 24 V 48 V 24 V 48 V kA kA A A A A

GB2 pp05 pp06 pp07 pp08 pp09 pp10 pp12 pp14 pp16 pp20 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1 1 1 1 1 1 1 1 0.5 0.5 0.5 0.5 GB2 CS05 0.5 50 100 50 25 50 25 1.5 1 0.5 0.5 0.5 0.5 48 (3) (3) (3) (3) (3) (3) 48 (3) (3) (3) (3) (3) (3) 48 (3) (3) (3) (3) (3) (3) 110 31 39 52 78 130 200 110 (3) (3) (3) (3) (3) (3) 110 (3) (3) (3) (3) (3) (3) 230 365 460 610 910 1520 2400 230 230 290 390 580 970 1500 230 46 60 80 120 190 310 1 1 1 1 2 2 2 2 3 3 3 3 4 4 4 4 5 5 5 5 6 6 6 6 8 8 8 8 10 10 10 12 12 12

pp21 1.5 16 16 16

pp22 1.5 20 20 20

DC-13

Circuit-breaker type Rating Breaking capacity conforming to IEC 60947-2 a 50/60 Hz 110 V lcu lcs % (1) A kA

CS06 1 50 100 50 25 50 25 1.5 1 1 1 1 1 48 6 8 10 15 26 41 48 (3) (3) (3) (3) (3) (3) 48 (3) (3) (3) (3) (3) (3) 110 85 110 145 220 360 580 110 56 70 95 140 230 375 110 13 17 22 34 56 90 230 230 290 380 570 950 1500 230 230 290 380 570 950 1500 230 100 130 170 250 420 680

230/240 V lcu lcs % (1) 400/415 V lcu (2) lcs % (1) Breaking capacity (lcu) conforming to IEC 60947-2 c Operational current conforming to IEC 60947-5-1 c DC-12 24 V 48 V 24 V 48 V 24 V 48 V

kA

kA

kA kA A A A A V m m m m m m V m m m m m m V m m m m m m

DC-13

Maximum permissible line length for star-delta starting (length of cable containing 2 or more conductors)

With contactors LCp D09 D18

Operational voltage C.s.a. 060 mm2 0.75 mm2 1 mm2 1.5 mm2 2.5 mm2 4 mm2

With contactors LCp D25D32

Operational voltage C.s.a. 0.60 mm2 0.75 mm2 1 mm2 1.5 mm2 2.5 mm2 4 mm2

With contactors LCp D40D80

Operational voltage C.s.a. 0.60 mm2 0.75 mm2 1 mm2 1.5 mm2 2.5 mm2 4 mm2

(1) As % of Icu. (2) One GB2 CS circuit-breaker on each live conductor. (3) Use relays.

Presentation, selection : page 3/76

References : pages 3/80 and 3/81

Dimensions : page 3/81

Schemes : page 3/81

3/79

References

Protection components

Thermal-magnetic circuit-breakers GB2 for the protection of industrial equipment control circuits

534268

Circuit-breakers with magnetic tripping threshold: 12 to 16 In


Single-pole
Conventional rated thermal current Ith (1) A 0.5 1 2 3 4 5 6 8 10 12 16 20 Magnetic tripping current Id 20 % A 6.6 14 26 40 52 66 83 108 138 165 220 270 Sold in lots of Unit reference Weight

GB2 CBpp

3
534269

6 6 6 6 6 6 6 6 6 6 6 6

GB2 CB05 GB2 CB06 GB2 CB07 GB2 CB08 GB2 CB09 GB2 CB10 GB2 CB12 GB2 CB14 GB2 CB16 GB2 CB20 GB2 CB21 GB2 CB22

kg 0.060 0.060 0.060 0.060 0.060 0.060 0.060 0.060 0.060 0.060 0.060 0.060

Single-pole + neutral
Conventional rated thermal current Ith (1) A 0.5 1 2 3 4 5 6 8 10 12 16 20 Magnetic tripping current Id 20 % A 6.6 14 26 40 52 66 83 108 138 165 220 270 Sold in lots of Unit reference Weight

GB2 CDpp

6 6 6 6 6 6 6 6 6 6 6 6

GB2 CD05 GB2 CD06 GB2 CD07 GB2 CD08 GB2 CD09 GB2 CD10 GB2 CD12 GB2 CD14 GB2 CD16 GB2 CD20 GB2 CD21 GB2 CD22

kg 0.070 0.070 0.070 0.070 0.070 0.070 0.070 0.070 0.070 0.070 0.070 0.070

534270

2-pole
Conventional rated thermal current Ith (1) A 0.5 1 2 3 4 5 6 8 10 12 16 20 (1) Conforming to IEC 60947-1. Magnetic tripping current Id 20 % A 6.6 14 26 40 50 66 83 108 138 165 220 270 Sold in lots of Unit reference Weight

GB2 DBpp

3 3 3 3 3 3 3 3 3 3 3 3

GB2 DB05 GB2 DB06 GB2 DB07 GB2 DB08 GB2 DB09 GB2 DB10 GB2 DB12 GB2 DB14 GB2 DB16 GB2 DB20 GB2 DB21 GB2 DB22

kg 0.115 0.115 0.115 0.115 0.115 0.115 0.115 0.115 0.115 0.115 0.115 0.115

Presentation, selection : page 3/76

Characteristics : pages 3/77 to 3/79

Dimensions : page 3/81

Schemes : page 3/81

3/80

References (continued), dimensions, schemes

Protection components
3

Thermal-magnetic circuit-breakers GB2 for the protection of industrial equipment control circuits

Circuit-breakers with magnetic tripping threshold: 5 to 7 In


Single-pole
534271

Conventional rated thermal current Ith (1) A 0.5

Magnetic tripping current Id 20 % A 3.3

Sold in lots of

Unit reference

Weight

GB2 CS05

kg 0.055

GB2 CS06

0.055

GB2 CSpp (1) Conforming to IEC 60947-1.

3
Description Sold in lots of 1 Unit reference GB2 G210 Weight kg 0.100

Accessories for circuit-breakers GB2 CB, DB and CS

Busbar set for supply to 10 GB2 DB or 20 GB2 CB or GB2 CS with 2 connectors

Supply connector

10

GB2 G01

Dimensions
GB2 CBpp, GB2 CDpp, GB2 CSpp GB2 DBpp

74

82 82 75 79 67

15

85 85 78 82 70

30

Marking: up to twelve AB1 R clip-in markers.

Schemes
GB2 CBpp GB2 CDpp
3/L2 (13)

GB2 DBpp
1/L1 3/L2

GB2 CSpp

1/L1

4/T2 (14)

1/L1

2/T1

2/T1

2/T1

Presentation, selection : page 3/76

Characteristics : pages 3/77 and 3/79

4/T2

2/T1

1/L1

74

3/81

Contents

4 - Protection components Fuse protection

Mini-VARIO switch disconnectors for standard applications


Selection guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 4/2 b Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4/4 b Complete units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4/8 b Switch bodies and add-on modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4/9 b Operators and accessories . . . . . . . . . . . . . . . . . . . . . . . . . . pages 4/11 and 4/17 b Dimensions, mounting, schemes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4/22

VARIO switch disconnectors for high performance applications


Selection guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 4/2 b Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4/4 b Complete units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4/12

b Switch bodies, add-on modules and auxiliary contacts . . . . . . . . . . . . . page 4/14 b Operators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4/17 b Dimensions, mounting, schemes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4/24

Fuse carriers for the protection of control circuits or transformers


Selection guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 4/26 b Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4/28 b References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4/29 b Dimensions, mounting, schemes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4/30

Fuse carriers for motor protection


Selection guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 4/26 b Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4/33 b References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4/34 b Operators and accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4/35 b Dimensions, mounting, schemes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4/38

Switch-disconnector-fuses for motor or variable speed drive protection


Selection guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 4/40 b Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4/44 b References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4/48 b Auxiliary and signalling contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4/51 b Operators and accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4/53 b Dimensions, schemes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4/58 b Switch-disconnector-fuses for the North American market, conforming to UL and CSA standards, 30 to 800 A . . . . . . . . . . . . . . . . . . . . . . . . . . page 4/64

4/0

Cartridge fuses for protection of equipment with current peaks


b Type aM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4/66 b Type gG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4/68

4/1

Selection guide

Protection components
Mini-VARIO and VARIO switch disconnectors

Applications

Mini-Vario and Vario rotary switch disconnectors from 12 to 175 A are suitable for onload making and breaking of resistive or mixed resistive and inductive circuits where frequent operation is required. They can also be used for direct switching of motors in utilisation categories AC-3 and DC-3 specific to motors. Vario switch disconnectors are suitable for isolator applications with fully visible breaking (since the handle cannot indicate the open position unless all the contacts are actually open and separated by the appropriate isolating distance) and it is possible to padlock the handles in the open position.

4
Switch type Mini-VARIO for standard applications VARIO for high performance applications Thermal current Operational current AC-23 A at 400 Volts 12 A 8.1 A 20 A 11 A 12 A 8.1 A 20 A 11 A 25 A 14.5 A

Number of poles Number of auxiliary contacts

35 1 or 2

36 14

Switch fixing From the front From the back

Screw fixing, 1 or 4 holes Fixing: 1 x 22.5 hole or 4 x 5.5 screws Clip-on mounting on 7 rail Clip-on mounting on 7 rail or screw fixing

Reversible terminal blocks

Yes

Door mounting, direct operator Mounting at back of enclosure, indirect operator with door interlock

Yes Yes

Enclosure reference

VpDN 12 VCFN 12GE

VpDN 20 VCFN 20GE

VpD 02 VpF 02 VpF 02GE

VpD 01 VpF 01 VpF 01GE

VpD 0 VpF 0 VpF 0GE

Product reference

Pages

2/4 and 4/8

4/12 and 4/13

4/2

Mini-Vario and Vario rotary switch disconnectors from 12 to 175 A are suitable for on-load making and breaking of resistive or mixed resistive and inductive circuits where frequent operation is required. They can also be used for direct switching of motors in utilisation categories AC-3 and DC-3 specific to motors. Vario switch disconnectors are suitable for isolator applications with fully visible breaking (since the handle cannot indicate the open position unless all the contacts are actually open and separated by the appropriate isolating distance) and it is possible to padlock the handles in the open position.

4
VARIO for high performance applications 32 A 21.8 A 40 A 29 A 63 A 41.5 A 80 A 57 A 125 A 68.5 A 175 A 83 A

36 14

3 + N + PE

Screw fixing, 1 or 4 holes Fixing: 1 x 22.5 hole or 4 x 5.5 screws Clip-on mounting on 7 rail or screw fixing

Fixing 4 x 5.5 screws Screw fixing

Yes

Yes Yes

VpD 1 VpF 1 VpF 1GE

V pD 2 V pF 2 VpF 2GE

V pF 3 VpF 3GE

V pF 4 VpF 4GE

V pF 5 VpF 5GE

V pF 6 VpF 6GE

2/4 and 4/8 and 4/13

4/3

Characteristics

Safety solutions using Preventa


Mini-VARIO and VARIO switch disconnectors

Characteristics
Environment
Switch type (bare type) Conforming to standards Product certifications Protective treatment Degree of protection with protection shroud Ambient air temperature Flame resistance Shock resistance 1/2 sine wave = 11ms conforming to IEC60068-2-27 Vibration resistance 10150 Hz conforming to IEC 60068-2-6 C C gn VN 12 V02 VZN 12 VZ 02 IEC 60947-3 UL, CSA, GL TC IP 20 conforming to IEC 60529 VN 20 VZN 20 V01 VZ 01 V0 VZ 0 VVD 0 VVE 0 V1 VZ 1 VVD 1 VVE 1

- 20+ 50 960 conforming to IEC 60695-2-1 15 30 15 30

gn

Electrical characteristics, a.c. operation

Switch type (bare type) Rated operational voltage (Ue) Rated impulse withstand voltage (Uimp) Conventional thermal currents in free air (lth) and rated uninterrupted (lu) Conventional thermal current in enclosure (lthe) Rated operational power and current AC-21A/22A AC-23A 230690 V 230 V 240 V 400 V 415 V 500 V 690 V Rated operational power AC -3 230/240 V 400/415 V 500 V 690 V Intermittent duty class Characteristics Rated making capacity in normal operating AC-21A/22A/23A (I rms) conditions Rated breaking capacity AC-21A/22A/23A (I rms) Short-circuit characteristics Permissible rms short time rating (Icw) A/ 400 V A/ 400 V V kV A

VN 12 VZN 12 690 6 12

V02 VZ 02

VN 20 VZN 20

V01 VZ 01

V0 VZ 0

VVD 0 VVE 0

V1 VZ 1

VVD 1 VVE 1

6 20

8 25 32

A A A/kW A/kW A/kW A/kW A/kW A/kW kW kW kW kW

10 12 10.6/3 10.6/3 8.1/4 8.1/4 8.9/5.5 8.6/7.5 1.5 3 4 4 30 120 5.5

16 20 14/4 14/4 11/5.5 11/5.5 11.9/7.5 12.3/11 3 4 5.5 7.5

20 25 19.7/5.5 19.9/5.5 14.5/7.5 14/7.5 16.7/11 17.5/15 4 5.5 7.5 11

25 32

18.9/5.5 21.8/11 21/11

7.5

200

250

320

120

200

250

A/ 140 400V/1 s kA/ 400 V kA/ 400 V A 0.5

300

140

300

384

Rated making capacity under short-circuit conditions (Icm) I peak Rated conditional short-circuit current (I rms) with aM/gG fuses

0.5

10

10

12

20

25

35

4/4

Characteristics
Environment
V2 VZ 2 IEC 60947-3 UL, CSA, GL TC IP 20 conforming to IEC 60529 VVD 2 VVE 2 V3 VZ 3 VVD 3 VVE 3 V4 VZ 4 VVD 4 VVE 4 V5 V6 VZ7 VZ2 0 IEC 60947-5 VZN 05 VZN 06

- 20+ 50 960 conforming to IEC 60695-2-1 30

V2 VZ 2 690 8 40

VVD 2 VVE 2

V3 VZ 3

VVD 3 VVE 3

V4 VZ 4

VVD 4 VVE 4

V5

V6

VZ7 VZ2 0

VZN 05 VZN 06

6 63 80 125 175 12 6

32 40 25.8/7.5 24.8/7.5 29/15 28/15 28.5/18.5 17.5/15 5.5 11 15 11 30 400

50 63 50.3/15 48.2/15 41.5/22 40/22 44/30 25/22 11 18.5 22 18.5

63 80 61.2/18.5 58.5/18.5 57/30 55/30 54/37 33/30 15 22 30

100 125 71.9/22 68/22 68.5/37 66/37 64.5/45 42/37 22 30 37 30

140 160 96.6/30 92.7/30 83/45 80/45 79/55 49/45 30 37 45 37

10 le/AC-15 6A 6A 4A 4A 2A 1A

630

800

1250

1750

320

500

640

1000

1400

480

756

960

1500

2100

2.1

2.8

10

50

63

80

125

200

16

1.6

4/5

Characteristics (continued)

Safety solutions using Preventa


Mini-VARIO and VARIO switch disconnectors

Characteristics
Electrical characteristics, d.c. operation
Switch type (bare type) Rated 24 V operational current DC-1 (L/R = 1ms) 48 V 1 contact 2 contacts 3 contacts 1 contact 2 contacts 3 contacts 1 contact 2 contacts 3 contacts 1 contact 2 contacts 3 contacts 1 contact 2 contacts 3 contacts 1 contact 2 contacts 3 contacts 1 contact 2 contacts 3 contacts 1 contact 2 contacts 3 contacts 1 contact 2 contacts 3 contacts 1 contact 2 contacts 3 contacts 1 contact 2 contacts 3 contacts 1 contact 2 contacts 3 contacts A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A VN 12 VZN 12 12 12 12 12 12 12 12 12 12 1.5 8 12 1.5 7 10 0.6 3 8 12 12 12 12 12 12 10 12 12 1.5 3 12 0.4 1.4 1 0.3 0.4 1.2 V02 VZ 02 VN 20 VZN 20 20 20 20 20 20 20 20 20 20 2 10 20 2 8 14 0.7 4 10 20 20 20 20 20 20 14 20 20 2 4 20 0.5 1.5 2 0.4 0.6 2.4 V01 VZ 01 V0 VZ 0 25 25 25 25 25 25 25 25 25 9 12 25 2.5 10 16 0.8 6 12 25 25 25 25 25 25 16 25 25 2.5 5 25 0.5 1.5 3 0.5 0.8 1.6 VVD 0 VVE 0 V1 VZ 1 32 32 32 32 32 32 32 32 32 10 16 32 3 12 20 1 8 16 32 32 32 32 32 32 20 32 32 3 6 32 0.8 2 4 0.8 1 2 VVD 1 VVE 1

60 V

110 V

220 V

250 V

Rated 24 V operational current DC-2 to DC-5 (L/R = 1ms) 48 V

60 V

110 V

220 V

250 V

Other characteristics
Switch type (bare type) Mechanical durability (millions of operating cycles) Electrical durability in cat. AC-21 (millions of operating cycles) Electrical durability in cat. DC-1 to 5 (operating cycles) Suitable for isolation Cabling Flexible cable + cable end Solid cable Tightening torque mm2 mm2 N.m VN 12 VZN 12 0.05 0.05 V02 VZ 02 0.1 0.1 VN 20 VZN 20 0.05 0.05 V01 VZ 01 0.1 0.1 V0 VZ 0 VVD 0 VVE 0 V1 VZ 1 VVD 1 VVE 1

30 000 Yes 4 4 0.7 6 10 2.1 4 4 0.7 6 10 2.1

4/6

V2 VZ 2 40 40 40 40 40 40 35 40 40 12 20 40 4 14 25 2 12 20 40 40 40 40 40 40 25 40 40 5 8 40 1 3 7 1 2 6

VVD 2 VVE 2

V3 VZ 3 63 63 63 63 63 63 40 63 63 20 63 63 6 25 30 4 20 30 63 63 63 63 63 63 40 63 63 6 10 50 1.5 4 10 1.2 3 8

VVD 3 VVE 3

V4 VZ 4 80 80 80 80 80 80 50 80 80 25 80 80 8 30 40 5 25 40 80 80 80 80 80 80 50 80 80 8 20 63 2 6 15 1.5 6 10

VVD 4 VVE 4

V5 125 125 125 125 125 125 60 125 125 30 125 125 12 40 80 3 30 50 125 125 125 125 125 125 60 125 125 10 22 70 2.2 7 16 1.6 7 12

V6 175 175 175 175 175 175 70 175 175 12 175 175 15 50 100 10 40 61 175 175 175 175 175 175 70 175 175 12 24 80 2.4 8 13 1.8 8 14

VZ7 VZ2 0 8 (le/DC-11) 8 (le/DC-11) 4 (le/DC-11) 2 (le/DC-11) 1 (le/DC-11) 0.8 (le/DC-11)

VZN 05 VZN 06

V2 VZ 2 0.1 0.1

VVD 2 VVE 2

V3 VZ 3 0.03 0.03

VVD 3 VVE 3

V4 VZ 4

VVD 4 VVE 4

V5

V6

VZ7 VZ2 0 0.1 0.1 (AC-15)

VZN 05 VZN 06 0.05 0.05

30 000 Yes 6 10 2.1 16 25 4 70 95 22.6

30 000 (DC-11) 2 x 0.751.5 2 x 12.5 0.7

4/7

References

Protection components
Mini-VARIO switch disconnectors for standard applications
Complete units

b b b b

3-pole rotary switch disconnectors, 12 to 20 A Marking on operator . Padlockable operating handle (padlocks not supplied). Degree of protection IP 65.

Main and Emergency stop switch disconnectors for door mounting


Operator Handle
580541

lth Front plate Fixing mm mm Yellow 22.5 60 x 60 A 12

Reference

Weight kg 0.177

Red, padlockable with up to 3 padlocks ( 4 to 8)

VCDN 12

20

VCDN 20

0.177

VCDN 20

Main and Emergency stop switch disconnectors for mounting at back of an enclosure (1)
Operator Handle Red, padlockable with up to 3 padlocks ( 4 to 8) lth Front plate Fixing mm mm Yellow 22.5 60 x 60 A 12 Reference Weight kg 0.334

VCCDN 12

4
580542

20

VCCDN 20

0.334

Main switch disconnectors for door mounting


Operator Handle Black, padlockable with up to 3 padlocks ( 4 to 8) lth Front plate Fixing mm mm Black 22.5 60 x 60 A 12 Reference Weight kg 0.177

VBDN 12

20 VCCDN 20

VBDN 20

0.177

(1) Switches supplied with a shaft extension VZN 17 and a door interlock plate KZ 32 (see page 4/11)

580543

VBDN 20

Characteristics : pages 4/4 to 4/7

Dimensions : pages 4/16 and 4/17

Schemes : page 4/17

4/8

References (continued)

Protection components
Mini-VARIO switch disconnectors for standard applications
Switch bodies, add-on modules

812801

Switch bodies
Description 3-pole switch disconnectors Rating A 12 Reference VN 12 Weight kg 0.110

20

VN 20

0.110

VN 20

Add-on modules
Description Main pole modules Rating A 12 Reference VZN 12 Weight kg 0.020

580586

20

VZN 20

0.020

Neutral pole module with early make and late break contacts VZN 11 Earthing module

12 and 20

VZN 11

0.020

12 and 20

VZN 14

0.016

580587

Auxiliary contact block modules

1 N/O late make contact

VZN 05

0.020

1 N/C early break contact

VZN 06

0.020

Input terminal protection shrouds

For add-on pole modules or VZN 26 auxiliary contact block modules (single-pole shroud) For switch bodies (3-pole shroud) VZN 08

0.004

VZN 14

0.007

580588

Maximum number of add-on modules that can be fitted on a switch body


VZN 12 or VZN 20 + VN 12 or or VN 20 VZN 05 or VZN 06 + VZN 12 or VZN 20 or VZN 11 or VZN 05 or VZN 06 + VZN 14

VZN 05

812805

VZN 26

812806

VZN 08

Characteristics : pages 4/4 to 4/7

Dimensions : pages 4/16 and 4/17

Schemes : page 4/17

4/9

Presentation

Protection components
Mini-VARIO switch disconnectors for standard applications
Operators and accessories

KCC 1YZ

VZN 14 VZN pp

VZN pp

VN 12, VN 20

VZN 17, VZN 30

4
KCD 1PZ

KZ 32, KZ 83

KAD 1PZ

4/10

References

Protection components
Mini-VARIO switch disconnectors for standard applications
Operators and accessories

b b b b b

Degree of protection IP 65. Marking on operator . Padlockable operating handle (padlocks not supplied). Operator fixing by 1 22.5 hole; for other operators see pages 4/17 and 4/19. For other accessories and empty enclosures, see pages 4/20, 4/21 and 2/5.

Operators for main and Emergency stop switch disconnectors


Handle Red, padlockable with 1 padlock ( 4 to 6) Front plate mm Yellow 45 x 45 Reference KCC 1YZ Weight kg 0.050

Red, padlockable with up to 3 padlocks ( 4 to 8)

Yellow 60 x 60

KCD 1PZ

0.084

Operators for main switch disconnectors


Handle Black, padlockable with up to 3 padlocks ( 4 to 8) Front plate mm Black 60 x 60 Reference KAD 1PZ Weight kg 0.084

Accessories for door interlocking


For rear fixing switch disconnectors mounted at the back of an enclosure, in addition to a direct operator
Description Front plate mm Distance enclosure back/door mm 300330 Sold in Unit lots of reference Weight

Shaft extensions

VZN 17

kg 0.100

400430

VZN 30

0.130

Door interlock plate

45 x 45 or 60 x 60

KZ 32

0.170

Plate for door mounting

45 x 45 or 60 x 60

KZ 83

0.205

Characteristics : pages 4/4 to 4/7

Dimensions : pages 4/16 and 4/17

Schemes : page 4/17

4/11

References

Protection components
VARIO switch disconnectors for high performance applications
Complete units

b b b b

3-pole rotary switch disconnectors, 12 to 175 A Marking on operator . Padlockable operating handle (padlocks not supplied). Degree of protection IP 65.

580529

Main and Emergency stop switch disconnectors for door mounting


Handle VCF 0 Red, padlockable with up to 3 padlocks ( 4 to 8) Front plate mm Yellow 60 x 60 Fixing 22.5 Rating A 12 20 25 32 40 12 20 25 32 40 63 80 125 175 Reference VCD 02 VCD 01 VCD 0 VCD 1 VCD 2 VCF 02 VCF 01 VCF 0 VCF 1 VCF 2 VCF 3 VCF 4 VCF 5 VCF 6 Weight kg 0.215 0.215 0.215 0.215 0.215 0.250 0.250 0.250 0.250 0.250 0.560 0.560 1.200 1.200

580530

4 screws

Red, long, padlockable with up to 3 padlocks ( 4 to 8)

Yellow 90 x 90

4 screws

VCF 5

Main and Emergency stop switch disconnectors for mounting at back of an enclosure (1)
Handle Red, padlockable with up to 3 padlocks ( 4 to 8) Front plate mm Yellow 60 x 60 Fixing 22.5 Rating A 12 20 25 32 40 12 20 25 32 40 63 80 125 175 Reference VCCD VCCD VCCD VCCD VCCD VCCF VCCF VCCF VCCF VCCF VCCF VCCF 02 01 0 1 2 02 01 0 1 2 3 4 Weight kg 0.392 0.392 0.392 0.392 0.392 0.527 0.527 0.527 0.527 0.527 0.440 0.680 1.320 1.320

4 screws
580531

Red, long, padlockable with up to 3 padlocks ( 4 to 8) VCCF 0

Yellow 90 x 90

4 screws

VCCF 5 VCCF 6

(1) Unit supplied with a shaft extension VZN 17 and a door interlock plate KZ 32 or KZ 74 (see page 4/20).

Characteristics : pages 4/4 to 4/7

Dimensions : pages 4/18 and 4/19

Schemes : page 4/25

4/12

References (continued)

Protection components
VARIO switch disconnectors for high performance applications
Complete units

b b b b

3-pole rotary switch disconnectors, 12 to 175 A Marking on operator . Padlockable operating handle (padlocks not supplied). Degree of protection IP 65.

Main switch disconnectors for door mounting


Handle
580532

Black, padlockable with up to 3 padlocks ( 4 to 8)

Front plate mm Black 60 x 60

Fixing 22.5

Rating A 12 20 25 32 40 12 20 25 32 40 63 80 125 175

Reference VBD VBD VBD VBD VBD VBF VBF VBF VBF VBF VBF VBF 02 01 0 1 2 02 01 0 1 2 3 4

Weight kg 0.215 0.215 0.215 0.215 0.215 0.250 0.250 0.250 0.250 0.250 0.560 0.560 1.200 1.200

4 screws

VBD 0

Red, long, padlockable with up to 3 padlocks ( 4 to 8)

580533

Black 90 x 90

4 screws

VBF 5 VBF 6

Main and Emergency stop switch disconnectors


For mounting in an enclosure or for modular distribution boards
Handle Red, padlockable with 1 padlock ( 4 to 6) Front plate mm Yellow 45 x 45 Rating A 25 32 40 63 80 Reference VVE 0 VVE 1 VVE 2 VVE 3 VVE 4 Weight kg 0.250 0.250 0.250 0.530 0.530

VBF 4

580534

Main switch disconnectors


For mounting in an enclosure or for modular distribution boards
Handle Black, not padlockable Front plate mm Black 45 x 45 Rating A 25 32 40 63 80 Reference VVD 0 VVD 1 VVD 2 VVD 3 VVD 4 Weight kg 0.250 0.250 0.250 0.560 0.560

VVE 1

Characteristics : pages 4/4 to 4/7

Dimensions : pages 4/18 and 4/19

Schemes : page 4/25

4/13

References (continued)

Protection components
VARIO switch disconnectors for high performance applications
Switch bodies, add-on modules, auxiliary contacts
(for customer assembly) Switch bodies
Description 3-pole switch disconnectors (1) Rating A 12 20 25 32 Reference V02 V01 V0 V1 V2 V3 V4 V5 V6

580535

Weight kg 0.200 0.200 0.200 0.200 0.200 0.500 0.500 0.900 0.900

V0 40 63 80
580536

125 175

Add-on modules
Description

4
V5

Main pole modules

Rating A 12 20 25 32 40 63

Reference VZ 02 VZ 01 VZ 0 VZ 1 VZ 2 VZ 3 VZ 4 VZ 11 VZ 12 VZ 13 VZ 14 VZ 15 VZ 16

Weight kg 0.050 0.050 0.050 0.050 0.050 0.100 0.100 0.050 0.100 0.250 0.050 0.100 0.250

580537

580538

80 Neutral pole modules with early make and late break contacts (1) 12 to 40 63 to 80 125 and 175 Earthing modules 12 to 40 63 and 80 125 and 175

VZ 0

VZ 11

580539

580540

Auxiliary contact block modules


Description Auxiliary contact block modules with 2 auxiliary contacts Type N/O + N/C (2) N/O + N/O Reference VZ 7 VZ 20 Weight kg 0.050 0.050

VZ 15

VZ 20

(1) Protection shrouds are available if required: see page 4/20. (2) Late make N/O, early break N/C contacts

Characteristics : pages 4/4 to 4/7

Dimensions : pages 4/18 and 4/19

Schemes : page 4/25

4/14

References (continued)

Protection components
VARIO switch disconnectors for high performance applications
Switch bodies, add-on modules, auxiliary contacts
(for customer assembly) Maximum number of add-on modules that can be fitted on a switch body
1 add-on module on each side of the switch body
VZ 7 or VZ 20 or VZ 11 or VZ 12 or VZ 14 or VZ 15 or VZ 0p/VZ 0 to VZ 4 + + + V0 + + V0p + VZ 7 or VZ 20 or VZ 11 or VZ 12 or + VZ 14 or VZ 15 or + VZ 0p/VZ 0 to VZ 4 VZ 7 or VZ 20 or VZ 13 or VZ 16 + + + V6 V4 or VZ 16 + or + + VZ 7 or + VZ 20 or + VZ 13

V5

to

2 add-on modules on each side of the switch body


VZ 0p VZ 0 VZ 1 VZ 2 VZ 3 VZ 4 + + + + + + VZ 0p + VZ 0 VZ 1 VZ 2 VZ 3 VZ 4 + + + + + V0p V0 V1 V2 V3 V4 + VZ 0p + + + + + + VZ 0 VZ 1 VZ 2 VZ 3 VZ 4 + + + + + VZ 7 VZ 7 VZ 7 VZ 7 VZ 7 VZ 7 or or or or or or VZ 20 VZ 20 VZ 20 VZ 20 VZ 20 VZ 20 or or or or or or VZ 11 VZ 11 VZ 11 VZ 11 VZ 12 VZ 12 or or or or or or VZ 14 VZ 14 VZ 14 VZ 14 VZ 15 VZ 15

Nota : The add-on modules mounted next to the switch body are main pole modules. Maximum of 3 main pole modules per switch body.

Characteristics : pages 4/4 to 4/7

Dimensions : pages 4/18 and 4/19

Schemes : page 4/25

4/15

Presentation

Protection components
Mini-VARIO and VARIO switch disconnectors
Operators, handles and front plates
(for customer assembly)

KAp 1BZ VN 12, VN 20 V02V2 KCp 1YZ VZN 17, VZN 30 KCp 1LZ

KZ 32, KZ 83 KDp 1PZ V3, V4 KCp 1PZ KAp 1PZ

KBp 1PZ

4
VZ 18, VZ 31 KAF 2PZ KCF 2PZ

KZ 81 V5, V6 KBF 2PZ VZ 18, VZ 31 KDF 2PZ

KZ 74

KBF 3PZ

KDF 3PZ

KAF 3PZ

KCF 3PZ

4/16

References

Protection components
Mini-VARIO and VARIO switch disconnectors
Operators, handles and front plates
(for customer assembly)

b Marking on operator . b Padlockable operating handle (padlocks not supplied). b Degree of protection IP 65.

Handles and front plates for main and Emergency stop switch disconnectors
For switch body Operator Handle Reference Front plate Dimensions mm Yellow 45 x 45 Fixing 22.5 4 screws KCC 1YZ KCE 1YZ kg 0.050 0.040 Weight

VN 12, VN 20 V02V2

Red, padlockable with 1 padlock ( 4 to 6) Red, padlockable with up to 3 padlocks ( 4 to 8)

Yellow 60 x 60

22.5 4 screws

KCD 1PZ KCF 1PZ

0.082 0.075

V3 and V4

Red, padlockable with up to 3 padlocks ( 4 to 8) Red, long, padlockable with up to 3 padlocks ( 4 to 8)

Yellow 60 x 60

4 screws

KCF 2PZ

0.070

4
Yellow 90 x 90 4 screws KCF 3PZ (1) 0.160

V5 and V6

Handles and front plates for main switch disconnectors


For switch body Operator Handle Reference Front plate Dimensions mm Black 60 x 60 Fixing 22.5 4 screws KAD 1PZ KAF 1PZ kg 0.082 0.075 Weight

VN 12, VN 20 V02V2

Black, padlockable with up to 3 padlocks ( 4 to 8) Black, padlockable with up to 3 padlocks ( 4 to 8) Black, long, padlockable with up to 3 padlocks ( 4 to 8)

V3 and V4

Black 60 x 60

4 screws

KAF 2PZ

0.070

V5 and V6

Black 90 x 90

4 screws

KAF 3PZ (1)

0.160

(1) For door mounting of 63 and 80 A switch disconnectors, adapter plate KZ 106 must be ordered separately (see page 4/20).

Characteristics : pages 4/4 to 4/7

Dimensions : pages 4/16 to 4/19

Schemes : pages 4/17 and 4/19

4/17

Presentation (continued)

Protection components
Mini-VARIO and VARIO switch disconnectors
Operators, handles and front plates
(for customer assembly)

KAp 1BZ VN 12, VN 20 V02V2 KCp 1YZ VZN 17, VZN 30 KCp 1LZ

KZ 32, KZ 83 KDp 1PZ V3, V4 KCp 1PZ KAp 1PZ

KBp 1PZ

4
VZ 18, VZ 31 KAF 2PZ KCF 2PZ

KZ 81 V5, V6 KBF 2PZ VZ 18, VZ 31 KDF 2PZ

KZ 74

KBF 3PZ

KDF 3PZ

KAF 3PZ

KCF 3PZ

4/18

References (continued)

Protection components
Mini-VARIO and VARIO switch disconnectors
Operators, handles and front plates
(for customer assembly)

b Marking on operator . b Degree of protection IP 65.

Handles and front plates for Emergency stop switch disconnectors


For switch body Operator Handle Reference Front plate Dimensions mm Yellow 45 x 45 Fixing 22.5 4 screws Yellow 60 x 60 22.5 4 screws V3 and V4 Red, long, not padlockable Red, long, not padlockable Yellow 60 x 60 4 screws KCC 1LZ KCE 1LZ KDD 1PZ KDF 1PZ KDF 2PZ kg 0.050 0.040 0.082 0.075 0.070 Weight

VN 12, VN 20 V02V2

Red, not padlockable

V5 and V6

Yellow 90 x 90

4 screws

KDF 3PZ (1)

0.160

Handles and front plates for switch disconnectors


For switch body Operator Handle Reference Front plate Dimensions mm Black 45 x 45 Fixing 22.5 4 screws Black 60 x 60 22.5 4 screws V3 and V4 Black, not padlockable Black, not padlockable Black 60 x 60 4 screws KAC 1BZ KAE 1BZ KBD 1PZ KBF 1PZ KBF 2PZ kg 0.050 0.040 0.055 0.045 0.070 Weight

VN 12, VN 20 V02V2

Black, not padlockable

V5 and V6

Black 90 x 90

4 screws

KBF 3PZ (1)

0.160

(1) For door mounting of 63 and 80 A switch disconnectors, adapter plate KZ 106 must be ordered separately (see next page).

Characteristics : pages 4/4 to 4/7

Dimensions : pages 4/16 to 4/19

Schemes : pages 4/17 and 4/19

4/19

References (continued)

Protection components
Mini-VARIO and VARIO switch disconnectors
Accessories

Input terminal protection shrouds


Description
580583

For switch bodies (3-pole shroud)

For use on V02V2 V3 and V4

Reference VZ 8 VZ 9 VZ 10 VZ 26 VZ 27 VZ 28 VZ 29

Weight kg 0.015 0.020 0.060 0.005 0.007 0.020 0.005

VZ 8 For add-on pole modules (single-pole shroud)


580584

V5 and V6 VZ 02VZ 2, VZ 11, VZ 14 VZ 3, VZ 4, VZ 12, VZ 15 VZ 13, VZ 16

VZ 26

For contact blocks with 2 auxiliary contacts

Components for door interlocking


For rear fixing switch disconnectors mounted at the back of an enclosure, in addition to a direct operator
Description Distance Sold in enc.back/door lots of mm VN 12, VN 20 300330 1 V02V2 400430 1 V02V2
580526

For use on

Unit reference VZN 17 (1) VZN 30 (1) VZ 17 VZ 30 VZ 18 VZ 31 VZ 18 VZ 31 KZ 32 KZ 74 Unit reference KZ 83

Weight kg 0.100 0.130 0.075 0.125 0.170 0.215 0.170 0.215 0.177 0.020 Weight kg 0.205

Shaft extensions

300330 400430

1 1 1 1 1 1 5 5 Sold in lots of 5

V3 and V4

300320 400420

VZ 18 V5 and V6 330350 430450 Door interlock plates VN 12, VN 20 V02V2 V3V6 Front plate dimensions mm VN 12, VN 20 45 x 45 or V02V2 60 x 60 V3V6 V3 and V4 60 x 60 or 90 x 90 90 x 90 For use on

580585

Description

KZ 32

Plates for door mounting of handles with 4 screw fixing Adapter plate for switch disconnectors

5 5

KZ 81 KZ 106

0.010 0.075

580527

(1) Can be used with V02 to V2 switches.

KZ 81

Characteristics : pages 4/4 to 4/7

Dimensions : pages 4/16 to 4/19

Schemes : pages 4/17 and 4/19

4/20

References (continued)

Protection components
Mini-VARIO and VARIO switch disconnectors
Accessories

Accessories for operators


Description For use on Front plate dimensions mm 45 x 45 Sold in lots of 5 Unit reference KZ 13 Weight kg 0.060

Legend Front plate holder with silver coloured blank legend plate

812783

60 x 60

KZ 15

0.065

90 x 90

KZ 103

0.070

KZ 15

Legend holders without legend plate

Front plate

45 x 45

20

KZ 14

0.060

60 x 60

10

KZ 16

0.065

90 x 90

KZ 101

0.070

Silver coloured blank legend plates for engraving by customer

KZ 14

20

KZ 76

0.020

580528

KZ 16

10

KZ 77

0.010

KZ 101 KZ 67

KZ 100

0.005

Seals

VN 12, VN 20

45 x 45

KZ 65

0.037

V02V2

60 x 60

KZ 66

0.033

V3 and V4

60 x 60

KZ 62

0.033

V3V6

90 x 90

KZ 67

0.064

812785

Tightening tool

For operators with 22.5 fixing

Z01

0.050

Z01

Characteristics : pages 4/4 to 4/7

Dimensions : pages 4/16 to 4/19

Schemes : pages 4/17 and 4/19

4/21

Dimensions, mounting

Protection components
4

Mini-VARIO switch disconnectors, 12 and 20 A

Dimensions
Switch disconnectors
Switch bodies VN 12, VN 20 Add-on modules VZN 12, VZN 20 Add-on modules VZN 11, VZN 14 VZN 05 and VZN 06

46,5

45,5

62

48 56

39

12

39

12

Mounting
Switch disconnector mounted on enclosure door
VN 12, VN 20 Single hole fixing

22,5 44 74,5

VN 12, VN 20 4 screw fixing 45 x 45 front plate 60 x 60 front plate

1,5...6 13

12,7

1,5...6

36

44

62,5

36

48

Characteristics : pages 4/4 to 4/7

References : pages 4/8 and 4/9

Schemes : pages 4/23 and 4/25

4/22

48

45,5

Mounting (continued), schemes

Protection components
4

Mini-VARIO switch disconnectors, 12 and 20 A

Mounting (continued)
Switch disconnector mounted at back of enclosure with shaft extension VZN 17 or VZN 30 (clip-on mounting on 6 rail)
VN 12, VN 20 Single hole fixing 4 screw fixing

1,5...6

1,5...6

Shaft extension

VN 12, VN 20

VZN 17 VZN 30

Distance (e) enclosure back/door mm 300330 400430

Schemes
Switch body VN 12, VN 20
1/L1 3/L2 5/L3

4
Neutral pole module VZN 11 Auxiliary contact blocks VZN 05
13

Main pole module VZN 12, VZN 20

VZN 06
21 22

2/T1

4/T2

Characteristics : pages 4/4 to 4/7

6/T3

References : pages 4/8 and 4/9

14

4/23

Dimensions, mounting

Protection components
4

VARIO switch disconnectors,12 to 175 A

Dimensions
Switch disconnectors
Switch bodies VOp, V0 to V2 Switch bodies V3 to V6

60

55 = H c G a
a V3, V4 60 V5, V6 90 Add-on modules VZ 7, VZ 20 b 83 125 c 65 90 G 48 68 H 48 68 5.5 5.5

74

Add-on modules VZ 02 to VZ 4 and VZ 11 to VZ 16

48,5

20

VZ VZ VZ VZ

02 and VZ 01, 0 to VZ 2, VZ 11, VZ 14 3, VZ 4, VZ 12, VZ 15 13, VZ 16

a 60 90 30

b 83 125 125

c 65 90 63

Mounting
Switch disconnector mounted on enclosure door
Single hole fixing V0p, V0 to V4 4 screw fixing V0p, V0 to V4 4 screw fixing 4 screw fixing 45 x 45 front plate 60 x 60 front plate V0p, V0 to V2 V0p, V0 to V4

65

1,5...6 12,7 3

1,5...6

1,5...6

22,5 44 72 44 c
c 60 65

36 37 c

36

48

V0p, V0 to V2 V3, V4 V5 and V6. 4 screw fixing

90 x 90 front plate

1,5...6

94

68

65
Characteristics : pages 4/4 to 4/7 References : pages 4/8 to 4/21 Schemes : page 4/25

90

4/24

68

48

Mounting (continued), schemes

Protection components
4

VARIO switch disconnectors, 12 to 175 A

Mounting (continued)
Switch disconnector mounted at back of enclosure
4 screw fixing V0p, V0 to V2 with shaft extension VZ 17 or VZ 30 (clip-on mounting on 6 rail possible for V0p to V2) Single hole fixing V3 to V4 with shaft extension VZ 18 or VZ 31 V5 and V6 with shaft extension VZ 18 or VZ 31

1,5...6

1,5...6

1,5...6

94

30

Shaft extension

V02 and V01 V0 to V2 V3 and V4

VZ VZ VZ VZ

17 30 18 31

Distance (e) enc.back/door mm 300330 400430 300320 400420

Shaft extension V5 and V6 VZ 18 VZ 31

2 2 2 2

x 4.2 x 4.2 x5 x5

15 15 20 20

Distance (e) enc.back/door mm 300350 430450

100

60

Switch disconnectors for modular distribution boards


VVp 0 to VVp 2 VVp 3 to VV p 4

5,5 68 106

45 110

5,5 72

60

Schemes
Switch body
V02 and V01 V0 to V6
1/L1 3/L2 5/L3

Main pole module


VZ 02 and VZ 01 VZ 0 to VZ 4

Neutral pole module


VZ 11 to VZ 13

Auxiliary contact blocks


VZ 7 VZ 20

13

21

45 83

45 74

13 14

14

22

2/T1

4/T2

Characteristics : pages 4/4 to 4/7

6/T3

References : pages 4/8 to 4/21

Schemes : page 4/25

24

23

4/25

Selection guide

Protection components
Fuse protection

Applications

Protection of control circuits or transformers

Breaking under load

Fuse type

NF C or DIN

Cartridge fuses

1125 A

Device type

Fuse carriers

References

DF6, GK1 C, D, E, F

Pages

4/29

4/26

Motor protection

Protection of motors or variable speed drives

Yes, only if combined with a contactor

Yes

NF C or DIN

NF C, DIN, BS or UL

1125 A

11250 A

Fuse carriers

Switch-disconnector-fuses

LS1, GK1 E, GK1 F (without fuses)

GS1

4/34

4/40 and 4/41

4/27

Characteristics

Protection components
Fuse carriers

Fuse carrier type

DF6 AB08

GK1 C

DF6 AB10

GK1 D

GK1 E

GK1 F

Environment
Conforming to standards NF C 61-201 IEC 60947-3 Protective treatment Ambient air temperature for operation with tubular links without derating Maximum tilt in relation to normal vertical mounting plane C TC - 50+70 23 NF C 61-201

Pole characteristics
Fuse size Rated operational voltage with tubular links, a.c. supply Maximum continuous current (for ambient air temperature y 40 C) (1) With tubular links With aM cartridge fuses V 8.5 x 31.5 480 8.5 x 31.5 480 10 x 38 690 10 x 38 690 14 x 51 690 22 x 58 690

A A A

20 10 20

20 10 20

32 25 30

32 25 30

50 50 40

125 125 100

With gG cartridge fuses Permissible short-circuit current (with tubular links) Maximum peak value (dynamic stress) Short-time rating (rms value cos = 0.35) Duration Cabling Maximum c.s.a. (without cable end) Number of conductors Flexible cable Solid cable Tightening torque

kA kA

8 4

8 4

8 4

8 4

8 4

8 4

ms

100

100

100

100

100

100

1 mm2 mm2 Nm 10 10 1.2

2 6 6

1 10 10 1.2

2 6 6

1 10 10 1.2

2 6 6

1 10 10 1.2

2 6 6

1 25 25 2

2 10 10

1 35 50 2

2 16 25

(1) For use in an installation with ambient temperature > 40 C, apply a derating coefficient equivalent to 120 ambient temperature ---------------------------------------------------------------------80

References : page 4/29

Dimensions, mounting : pages 4/30 and 4/31

Schemes : page 4/31

4/28

References

Protection components
Fuse carriers

533517

533518

Fuse carriers
Rated thermal current A 20 GK1 CF

(1)
Composition Sold in lots of Unit reference Weight

Size of cartridge fuse or link 8.5 x 31.5

DF6 N10

533519

533520

1P 1N 3 P + N (2) 2P 3P 3 P + N (2) 1P 1N 3 P + N (2) 2P 3P 3 P + N (2) 1P 1N 3 P + N (2) 2P 3P 3 P + N (2) 1P 1N 3 P + N (2) 2P 3P 3 P + N (2)

12 12 6 6 4 3 12 12 6 6 4 3 12 12 6 6 4 3 12 12 6 6 4 3

DF6 AB08 DF6 N10 GK1 CC GK1 CD GK1 CF GK1 CH DF6 AB10 DF6 N10 GK1 DC GK1 DD GK1 DF GK1 DH GK1 GK1 GK1 GK1 GK1 GK1 GK1 GK1 GK1 GK1 GK1 GK1 EB EN EC ED EF EH FB FN FC FD FF FH

kg 0.070 0.080 0.152 0.142 0.213 0.294 0.070 0.080 0.152 0.142 0.213 0.294 0.130 0.140 0.273 0.263 0.394 0.536 0.230 0.250 0.480 0.460 0.690 0.940

32

10 x 38

DF6 AB10

GK1 DN 50 14 x 51

533521

533522

125

22 x 58

GK1 EN

GK1 EF

Blown fuse indicators (neon)


For use on fuse carriers GK1 AS DF6, GK1 C, D and E Operational Sold in voltage lots of V 80400 10 Unit reference GK1 AS Weight kg 0.003

Fuse carrier assembly strips


Fuse carriers to be assembled Type DF6 Number 2 3 4 2 3 4 2 3 4

(3)
Sold in lots of 10 10 10 10 10 10 10 10 10 Unit reference GK1 AP2 GK1 AP3 GK1 AP4 GK1 AP3 GK1 AP5 GK1 AP6 GK1 AP4 GK1 AP6 GK1 AP9 Weight kg 0.002 0.003 0.004 0.004 0.004 0.006 0.004 0.006 0.007

GK1 APp

GK1 E

GK1 F

Detail of assembly clip mounting

(1) Each pole can be marked. A groove is provided on the control lever for this purpose. Marking by means of AR1 Mp01 markers using positioning tool AT1 PA3. (2) N: neutral pole fitted with a locked tubular link as standard. (3) Strips are supplied with all the clips needed for assembling the fuse carriers together.

Characteristics : page 4/28

Dimensions : pages 4/30 and 4/31

Schemes : page 4/31

4/29

Dimensions, mounting

Protection components
4

Fuse carriers

Dimensions, mounting
Modular fuse carriers 20 A and 32 A
Mounting on rail AM1 DP200 DF6 AB, DF6 N10 GK1 pC, GK1 pD GK1 pF GK1 pH

36,5 81

38 a 7,5
a 60.5 64

17,5

2x17,5

3x17,5

4x17,5

1 pole 2, 3, 4 poles

Modular fuse carriers 50 A


Mounting on rail AM1 DP200 GK1 EB, GK1 EN GK1 EC, GK1 ED GK1 EF GK1 EH

40,5 95

45 a 7,5

1,5x17,5

3x17,5

4,5x17,5

6x17,5

1 pole 2, 3, 4 poles

a 78.5 82

Modular fuse carriers 125 A


Mounting on rail AM1 ED GK1 FB, GK1 FN GK1 FC, GK1 FD GK1 FF GK1 FH

47 120

44 a 15

2x17,5

4x17,5

6x17,5

8x17,5

GK1 FB, FN GK1 FC, FD, GK1 FF, FH

a 78.5 82

Characteristics : page 4/28

References : page 4/29

Schemes : page 4/31

4/30

Mounting, schemes

Protection components
4

Fuse carriers

Mounting
Modular fuse carriers 125 A
Mounting on pre-slotted plate AM1PA GK1 FB, FN GK1 FC, FD, FF, FH

AF1 EA4

AF1 EA4

50 88

26

100/110

a a1

GK1 a a1

FC 35 61

FD 35 61

100/110
FF 70 96

FH 105 131

Schemes
Modular fuse carriers
DF6 ABp DF6 N GK1 pC
N 1

4
3 4

GK1 pD
1 2

GK1 pF
1 3 5

GK1 pH
N 1 3 5

GK1 pB

GK1 pN

Characteristics : page 4/28

References : page 4/30

Dimensions : page 4/30

4/31

Selection

Protection components
Fuse carriers

Operation: safety
The fuse carrier performs two basic functions: b it isolates the downstream circuit by means of a visible break and wide opening contacts, b it holds the cartridge fuses designed to protect the installation against shortcircuits. The type of cartridge fuse needed to protect the circuit must be determined before selecting the fuse carrier.

Cartridge fuse selection (type, rating, size)


Type
Application Solution b Motor protection. b Transformer protection. b aM type fuses. These fuses are designed to withstand high current peaks of a very short duration. They must be combined with a thermal overload relay coupled with a contactor. b Lighting circuit protection. b Supply line protection. b Furnace protection. b gG type fuses, which are more widely used but whose limiting capacity is weaker than that of aM type fuses.

Application

Solution

Rating
gG fuses aM fuses See standard NF C 15-100. Table 53 A paragraph 532-2-1 and table 52 C paragraph 523-1. Motors Motors Cartridge fuses 3 x 220 V 3 x 400 V type aM P in P in Size Rating kW A kW A A 9 32 15 28.5 10 x 38 32 11 39 22 44 14 x 51 50 22 75 37 73 22 x 58 80 30 103 55 105 22 x 58 125

Fuse carrier

LS1 D32 GK1 EK GK1 FK GK1 FK

Size
Use the fuse characteristics table opposite to select the correct fuse size according to: b the nominal current of the circuit to be protected, b the operational voltage.

Fuse carrier selection


Application Solution Isolation of a circuit for safety reasons only. The fuse carrier may be fitted with links. The maximum permissible current is indicated in the pole characteristics table opposite. Isolation of a circuit and its protection against short-circuits. Select a fuse carrier according to: b the type of cartridge fuse required, b the maximum permissible current in the fuse carrier poles (see pole characteristics table opposite). If the operational current is greater than the maximum permissible current in the poles of the fuse carrier corresponding to the cartridge fuse size selected, select the fuse carrier the next size up. The safety provided by using a fuse carrier can be increased by adding a padlocking device with up to three padlocks.

Application Solution

Recommendations for use


The fuse carrier conforms to utilisation category AC-21A/22A of standard IEC 60947-3. It is therefore recommended that the fuse carrier early break auxiliary contacts always be inserted in the coil circuit of the contactor with which it is in series. If the fuse carrier is not associated with a contactor, it is essential to ensure that it will be operated off-load.

Characteristics : page 4/33

References : pages 4/34 and 4/35

Dimensions : page 4/38

Schemes : page 4/39

4/32

Characteristics

Protection components
Fuse carriers

Fuse carrier type

LS1 D32 NF EN 60947-3 IEC 60947-3 p p BV, UR TH C - 50+ 70 23

LS1 D323

GK1 Ep p p TC - 50+ 70 23

GK1 Fp p p TC - 50+ 70 23

Environment
Conforming to standards

Product certifications Protective treatment Ambient air temperature for operation with links without derating Maximum tilt in relation to normal vertical mounting plane

Pole characteristics
Fuse size Rated operational voltage with links. a.c. supply Maximum continuous current at ambient temperature y 40 C (1) (Min. cable /Ie) With tubular links With aM fuses With gG fuses V 10 x 38 690 10 x 38 690 14 x 51 690 22 x 58 690

mm 2/A 6/32 or 4/25 or 2.5/16 mm 2/A 6/32 or 4/22 or 2.5/20 mm 2/A 4/25 or 2.5/20 or 1.5/16 V A a 250. c 60 2.5

4/25 or 2.5/16 4/25 or 2.5/20 2.5/20 or 1.5/16

10/50 or 6/40 10/50 or 6/35 10/40 or 6/32

35/125 or 25/100 35/125 or 25/100 25/100 or 16/80

Early break contact characteristics


Rated operational voltage Conventional thermal current a 250. c 60 2.5 a 500. c 440 6 a 500. c 220 6

Cartridge fuse characteristics


Fuse size Type aM a 400 V a 500 V a 660 V a 400 V a 500 V a 660 V A A A A A A W 10 x 38 32 (2) 20 25 (2) 25 3 10 x 38 25 20 25 25 3 14 x 51 50 40 25 40 40 25 8.5 22 x 58 125 80 50 100 80 50 18

Type gG

Maximum power dissipated by fuse

Cabling
Connection by screw clamp terminals or connectors
Number and c.s.a. of conductors mm 2 Solid cable Flexible cable without cable end mm 2 mm 2 Flexible cable with cable end Connection Tightening torque Nm Min. 2x1 2 x 1.5 2x1 Max. 2x6 2x6 2x4 Min. Max. Min. 1 x 2.5 1 x 2.5 1 x 2.5 Connector 2 Max. 1 x 25 1 x 25 1 x 16 Min. 1 x 16 1 x 16 1 x 16 Connector 2 Max. 1 x 70 1 x 50 1 x 25

Screw clamp terminals 1.7

Connection by spring terminals


Number and c.s.a. of conductors mm 2 Solid cable Flexible cable without cable end mm 2 Min. Max. Min. Max. Min. Max. 2 x 1 (3) 2 x 4 2 x 1.5 2x4 (3) (1) For use in an installation with ambient temperature > 55 C, apply a derating coefficient equivalent to 120 ambient temperature -----------------------------------------------------------------------80 (2) These values are for fuse carriers mounted side by side with a gap of 10 mm between them or mounted with sets of busbars GV2 p54 . If mounted side by side without a gap, use the following fuse sizes: aM fuse: 25 A and gG fuse: 20 A. (3) For cross-sections 1 to 1.5 mm2, the use of an LA9 D99 cable end reducer is recommended. Min. Max.

Selection : page 4/32

References : pages 4/34 and 4/35

Dimensions : page 4/38

Schemes : page 4/39

4/33

References

Protection components
Fuse carriers

500504_1

3-pole basic blocks


Rating Cartridge fuse size 10 x 38 Number of early break contacts (1) (4) Single-phase protection device (2) Without Reference (3) Weight kg LS1 D323 0.270

Connection by spring terminals


25 A

Connection by screw clamp terminals or connectors


32 A 50 A LS1 D323 2
500503_1

10 x 38 14 x 51

(4) 1

Without Without With Without With

LS1 D32 GK1 EK GK1 EV GK1 ES GK1 EW GK1 FK GK1 FV GK1 FS GK1 FW

0.300 0.430 0.470 0.470 0.510 0.860 0.900 0.900 0.940

125 A

22 x 58

Without With

Without With

4
4-pole basic blocks
LS1 D32
812882

Connection by screw clamp terminals or connectors


32 A 50 A 10 x 38 14 x 51 (4) 1 Without Without With 2 Without With 125 A 22 x 58 1 Without With LS1 D32 + LA8 D324 (5) GK1 EM GK1 EY GK1 ET GK1 EX GK1 FM GK1 FY GK1 FT GK1 FX 0.300 0.570 0.600 0.610 0.650 1.090 1.130 1.130 1.160

GK1 FK

500503_1

500505_1

Without With

Fuse carriers for the North American market


25 and 30 A basic blocks: please consult your Regional Sales Office. (1) With 1 or 2 early break contacts to be inserted in the contactor control circuit. (2) Fuse carriers with single-phase protection device must be fitted with striker fuses. (3) LS1 D: clips directly onto a 35 mm 5 rail or screw fixing. GK1: clips directly onto a 35 mm 5 rail or Telequick mounting plate. (4) Addition of add-on contact block, see page 4/35. (5) Can be mounted on left-hand or right-hand side of the basic block.

LS1 D32

+ LA8 D324

Selection : page 4/32

Characteristics : page 4/33

Dimensions : page 4/38

Schemes : page 4/39

4/34

References

Protection components
Fuse carriers
Operators and accessories

Add-on contact blocks


Description Instantaneous auxiliary contacts (early break contacts) For use on LS1 D32 Mounting Front Maximum number 1 Type of contacts N/O + N/C N/O + N/O LS1 D323 Front 1 N/O + N/C N/O + N/O Sold in lots of 10 10 10 10 Unit reference GV AE11 GV AE20 GV AE113 GV AE203 Weight kg 0.020 0.020 0.030 0.030

Operators
For fuse carrier Rating Number of poles 3 or 4 For mounting on Right-hand side Left-hand side
810886

Reference

Weight kg 0.300 0.300

Side handles
125 A GK1 AP07 GK1 AP08

Front handles (1)


32 - 50 - 125 A GK1 FK + GK1 AP07 Fitted as standard

External handles
32 A 3 or 4 Right-hand side Left-hand side 50 A 3 or 4 Right-hand side Left-hand side 125 A 3 or 4 Right-hand side Left-hand side LS1 D32005 (2) LS1 D32006 GK1 AP05 GK1 AP06 GK1 AP07 GK1 AP08 0.200 0.200 0.180 0.180 0.300 0.300

Padlocking devices (3)


For fuse carrier Rating 32 A 50 A Reference Number of poles 3 or 4 3 Single-phase protection device Without Without With 4 Without With Weight kg 0.100 0.110 0.110 0.070

integral GK1 AV07 GK1 AV08 GK1 AV08 GK1 AV09

Links
Tubular links
For fuse carrier Rating 32 A 50 A 125 A Number of poles 3 or 4 3 or 4 3 or 4 Sold in lots of 10 10 10 Unit reference DK1 CB92 (4) DK1 EB92 (5) DK1 FA92 (5) Weight kg 0.007 0.012 0.020

(1) Fitted as standard on 32, 50 and 125 A fuse carriers type GK1. (2) Reference LS1 D32005 replaces reference DK1 FB005. (3) For the 125 A rating, use side handles GK1 AP07 or GK1 AP08. (4) For use on a neutral circuit, the tubular link can be interlocked with special device LA8 D25906 (sold in lots of 10). (5) 50 and 125 A fuse carriers type GK1 are fitted with an interlocked neutral tubular link as standard.

Selection : page 4/32

Characteristics : page 4/33

Dimensions : page 4/38

Schemes : page 4/39

4/35

4/36

References

Protection components
Accessories

Accessories for LS1 D32 (screw clamp terminals)


Description Plate for mounting Application LS1 D32 and contactor LC1 D09...D38 with front faces aligned Between LS1 D32 and contactor LC1 K or LP1 K Between LS1 D32 and contactor LC1 D09...D38 Between LS1 D32 mounted on LAD 311 and contactor LC1 D09...D38 Application 2 tap-offs Sold in lots of 1 Unit reference LAD 311 Weight kg 0.040

Combination blocks

10 10 10

GV2 AF01 GV2 AF3 GV2 AF4

0.020 0.016 0.016

Description Sets of 3-pole 63 A busbars

Pitch mm 45 54 72

Reference GV2 G245 GV2 G254 GV2 G272 GV2 G345 GV2 G354 GV2 G445 GV2 G454 GV2 G472 GV2 G554 Unit reference GV1 G10 GV1 G09 LA9 E07 GV2 V03

Weight kg 0.036 0.038 0.042 0.058 0.060 0.077 0.085 0.094 0.100 Weight kg 0.005 0.040 0.005 0.092

3 tap-offs

45 54

4 tap-offs

45 54 72

5 tap-offs Description Protective end cover Terminal blocks Connection from the top Cover for terminal block Padlocking device Application

54 Sold in lots of 5 1

For unused busbar outlets For supply to one or more GV2 G busbar sets For mounting in modular panels 10 For use with up to 4 padlocks 1 (not supplied) 6 mm shank max Application

Accessories for LS1 D323 (spring terminals)


Description Plate for mounting Reference LAD 311 LS1 D323 and contactor LC1 D09...D38 with front faces aligned Extension by LAD 32 p Number of starters 2 3 4 Description Assembly and power connection kit for LS1 D323 and LC1 D093...D323 Description Maximum capacity 16 mm2 Kit contents 1 LAD 311 plate for mounting LS1 D323 2 LAD 341 power connection modules - between LS1 D323 and power splitter box - between LS1 D323 and contactor Application Power supply to 1 or 2 power splitter boxes Connection of motor cables For connection of conductors from 1 to 1.5 mm2 Sold in lots of 1 1 20 Weight kg 0.040

Description Power splitter box, 63 A

Reference LAD 322 LAD 323 LAD 324 Reference LAD 352

Weight kg 0.120 0.180 0.240 Weight kg 0.078

Upstream terminal block Downstream 16 mm2 terminal block Cable end reducer

Unit reference LAD 3B1 LAD 331 LAD 99

Weight kg 0.212 0.050

4/37

Dimensions, mounting

Protection components
4

Fuse carriers

LS1 D32
Mounting on rail AM1 DP200 Panel mounting

LS1 D32 + LA8 D324


Mounting on rail AM1 DP200 Mounting of 4th pole

On left-hand side

On right-hand side

14,2

87

89

84

89

22,5 51,5 38,5 68,3

45

2x5 22,5

40 57

17,5

45

45

17,5

GK1 EK, EM, ES, ET, EV, EW, EX, EY


Mounting on rail AM1 DP200 Mounting on pre-slotted plate AM 1P

GK1 E + GK1 AV (padlocking device)

40,5

29,5

4
45 82

95

20,5

45

a1 7,5 a 7,5

7,5

45 82

53 98

45

4,5

4,5

a: with single-phase protection device. a1: without single-phase protection device.

External operator GK1 AP05 right-hand, GK1 AP06 left-hand Panel cut-out 5 a1 3P 88 97

GK1 EK EM ES ET EV EW EX EY

a 3P 106 115

4P 141 132

4P 114 123

15 15

70

70

8 13 110 f
f 29114 29114

30

External operator, RH or LH side GK1 EK, EM, ES, ET GK1 EV, EW, EX, EY Mounting on pre-slotted plate AM1PA

GK1 Fp + GK1 AP07 (internal right-hand control)


Mounting on rail AM1 DE or ED

a 4 47

AF1 EA4
GK1 a 3P 4P 70 105 a1 3P 4P 96 131

44 82

6 15

7,5

a1 a

55 35

(1)

44 82

(1) Padlocking device (up to 3 padlocks)

a a1

Internal or external control GK1 AP07 RH, AP08LH Panel cut-out (for external control)

100/110

Fp

120

5
= = 12,5
4P 186 171 Characteristics : page 4/33 4P 156 171 References : pages 4/34 and 4/35

FK FM FS FT FV FW FX FY Selection : page 4/32

55

GK1

a 3P 136 151

a1 3P 121 136

== 8,5

==

55

8 25 110
f 35114 35114

30 f

External operator, RH or LH side GK1 FK, FM, FS, FT GK1 FV, FW, FX, FY Schemes : page 4/39

4/38

87

Schemes

Protection components
Fuse carriers

Fuse carriers without single-phase protection device


3-pole LS1 D32, D323
1 3 5

LS1 D32, D323 + GV AE11p


13 21 1 3 5

LS1 D32, D323 + GV AE20p


13 23 1 3 5

GK1 EK
13
5

14

24

6
5 6
3

14

22

GK1 ES
13 23 1 3 5

GK1 FK
1 3 5

GK1 FS
1 3 5

4-pole LS1 D32 + LA8 D324


1 3 7 8

12

14

11

22

24

11

12

14

24

14

21

3-pole + Neutral GK1 EM


13 N 1 3 5

GK1 ET
13 23 N 1 3 5

GK1 FM
N 1 3 5

GK1 FT
N 1

14

12

14

14

24

14

11

12

14

11 22 14

24

Fuse carriers with single-phase protection device


3-pole GK1 EV
13 1 3 5

GK1 EW
13 23 1 3 5

GK1 FV
1 3 5

GK1 FW
1 3 5

12

11

22

21

24

14

14

24

12

14

96

96

11

98

98

96

96

95

95

98

3-pole + Neutral GK1 EY


13 N 1 3 5

GK1 EX
13 23 N 1 3 5

14

95

14

96

98

96

95

GK1 FY
N 1 3 5

GK1 FX
N 1 3 5

95

98

12

14

11

24

22

24

12

14

11

96

96

98

Selection : page 4/32

95

Characteristics : page 4/33

References : pages 4/34 and 4/35

95

98

Dimensions : page 4/38

21

95

98

21

4/39

Selection guide

Protection components
Switch-disconnector-fuses, 32 to 1250 A

Applications

GS1 switch-disconnector-fuses provide on-load breaking and making, safe isolation and They are used, in particular, on the incoming supply for control panels, for protecting and switching They provide simultaneous disconnection, together with all the other associated functions such as Their compact design means that they can also be fitted in small automation system equipment to

Fuse type

NF C or DIN

Rated thermal current (Ith)

32 A

50 A

63 A

100 A

125 A

160 A

250 A

400 A

630 A

1250 A

Number of poles

3 3 + Nc

3 or 4

Fuse size

10 x 38 14 x 51 T000

22 x 58 22 x 58 T0 T00 T00

T1

T2

T3

T4

Internal operator, packlockable External operator, padlockable and lockable

Front

Side

Side or front

Side or front

Rated operational voltage (Ue)

690 V

Rated operational current (Ie) at 400 V, AC-23A

32 A

50 A

63 A

100 A

125 A

160 A

250 A

400 A

630 A

1250 A

Rated breaking capacity at 400 V, AC-23B Rated making capacity at 400 V, AC-23B Rated rms conditional short circuit current at 400 V, with gG (gI) fuses Switch-disconnector-fuse type references

256 A 320 A 100 kA

400 A 500 A 100 kA

500 A 630 A 100 kA

800 A 1000 A 100 kA

1000 A 1250 A 100 kA

1280 A 1600 A 100 kA

2000 A 2500 A 100 kA

3200 A 4000 A 100 kA

5040 A 6300 A 100 kA

10 000 A 12 500 A 100 kA

GS1 DD

GS1 F

GS1 G

GS1 J

GS1 K or KK

GS1 L or LL

GS1 N

GS1 QQ

GS1 S

GS1 V

Pages

4/48 and 4/49

4/40

overcurrent protection. off main circuits (including Emergency stop). padlocking and interlocking. provide disconnect and protection functions on the incoming supply of equipment, generators or starters, including motors.

BS

32 A

63 A

100 A

160 A

200 A

250 A

315 A

400 A

630 A

800 A

1250 A

A1

A2-A3

A4 y 31 mm

A4-B1-B2

B1-B2

B1...B3

B1...B3

B1...B4

C1-C2

C1...C3

D1

Front Side or front

Side

Side or front

32 A

63 A

100 A

160 A

200 A

250 A

315 A

400 A

630 A

800 A

1000 A

256 A 320 A 100 kA

500 A 630 A 100 kA

800 A 1000 A 100 kA

1280 A 1600 A 80 kA

1600 A 2000 A 100 kA

2000 A 2500 A 80 kA

2520 A 3150 A 80 kA

3200 A 4000 A 80 kA

5040 A 6300 A 100 kA

6400 A 8000 A 100 kA

10,000 A 8000 A 100 kA

GS1 DDB

GS1 GB

GS1 JB

GS1 LB or LLB

GS1 MMB

GS1 NB

GS1 PPB

GS1 QQB

GS1 SB

GS1 TB

GS1 VB

4/50

4/41

General

Protection components
Switch-disconnector-fuses, 32 to 1250 A

Functions Functions

Breaking b Quick break and quick tripping mechanism. b Breaking mechanism independent of fuses. b Utilisation categories AC-23/690 V and DC-23/500 V.

Isolation b Upstream and downstream breaking of fuses. Up to 630 A: NFC/DIN, up to 800 A: BS Upstream breaking of fuses for 1250 A. b GS1 AN auxiliary contacts. b Contacts forced open in the event of welding.

b Visible isolation distance between the open contacts.

Protection b Addition of gG (gl) fuses.

b Addition of aM fuses (associated with thermal overload relays).

b Addition of quick-blow fuses.

b Blown fuse detection device. b Conditional short-circuit withstand voltage of 100 kA for all ratings.

b Handles with padlocking facility. b Interlocking of handles by means of lock. b Door interlock in I position. b Fuse covers fitted as standard on all ratings. b IPXXB terminal blocks fitted as standard up to 63 A, available as an option on other ratings. Information and testing b Up to 10 auxiliary contacts. b Test facility with auxiliary contacts GS1 ANT and handles GS1 AHT.

Product overview

NF C and DIN fuses

BS fuses

Characteristics : pages 4/44 to 4/47

References : pages 4/48 to 4/57

Dimensions : pages 4/58 to 4/62

Schemes : page 4/63

4/42

v Opening and closing independent of operator speed. v Quality and durability of mechanical and electrical lives. v Durable performance in severe duty applications.

v On-load making and breaking of resistive, inductive or mixed resistive and inductive circuits. v Direct switching of motors.

v Double break isolation of the power circuit and safe replacement of fuses.

v Total isolation of power and control circuits to ensure safety of persons and equipment.

v Control circuit isolation. v Fully apparent break (up to 315 A rating). Open position cannot be indicated unless all contacts are actually open.

v Safe opening and clear indication of Open state of switchdisconnector.

v Visible break (400 to 1250 A ratings).

v Protection of distribution circuits and power switching circuits without significant current peak. v Protection of motors.

v Type 2 coordination (Iq > 50 kA) for motor starters consisting of fuses, contactor, relay.

v Protection of electronic variable speed controllers and soft starters.

v Equivalence between the breaking capacity of the fuses and the ability of the switch-disconnector-fuse to withstand this maximum capacity.

v Protection against single-phasing. v Use in installations where very high short-circuit currents can develop.

v Protection against accidental contact.

v Protection of persons.

v Early break, Open and Closed position signalling, and blown fuse signalling. Accessories Handles v Internal or external. v Mounted on right-hand side. v Mounted on left-hand side. v Mounted on front with door interlock. v Padlockable with up to 3 padlocks. v Lockable. v Black / Black or Yellow / Red.

v Use in automation systems.

Contacts v Addition of up to 8 auxiliary contacts GS1 AN suitable for isolation. Reversibility of these contacts to convert an N/C contact into an N/O contact and vice versa. v Control circuit test facility, off-load, with auxiliary contacts GS1 ANT used in conjunction with handles GS1 AHT. v Two auxiliary early break and O and I position signalling contacts. v Auxiliary blown fuse signalling contacts.

Characteristics : pages 4/44 to 4/47

References : pages 4/48 to 4/57

Dimensions : pages 4/58 to 4/62

Schemes : page 4/63

4/43

Characteristics

Protection components
Switch-disconnector-fuses, 32 to 1250 A for use with NF C or DIN fuses

Type

GS1 DD Switch-disconnector-fuses Circuit-breakers

GS1 F

GS1 G

GS1 J

Environment
Conforming to standards Product certifications Protective treatment Flame resistance conforming to IEC 60695-2-1 IEC 60947-3 and 5, NF C 63-130, VDE 0660, NBN 63408 IEC 60269-1 and 2, NFC 63-210 and 63-211, VDE 0636-1, DIN 43620 ASEFA/LOVAG, KEMA, LROS, CEBEC TH 960 960 850

Body Fuse cover

C C

Pole characteristics
Rated thermal current at 40 C (Ith) Fuse size Rated insulation voltage (Ui) Rated impulse withstand voltage (Uimp) Rated operational power Cat. AC-23A/B (1) a 400 V a 500 V a 690 V Rated operational current (Ie) Cat. AC-23A/B (1) a 400 V a 500 V a 690 V Cat. DC-23A/B (1) c 500 V (3) Short-circuit withstand I rms with protection by gG (gl) fuses Short-circuit making capacity I rms with protection by gG (gl) fuses Fuse ratings Rated breaking capacity I rms at 400 V Cat. AC-23B Rated making capacity I rms at 400 V Cat. AC-23B Mechanical durability Number of operating cycles Electrical durability Number of operating cycles Cat. AC/DC-23A/B (1) Cabling Cable c.s.a. min/max Bars min c.s.a./max width Tightening torque A V kV kW kW kW A A A A kA kA A A A 32 10 x 38 690 8 15 18.5 (2) 25 (2) 32 32 (2) 32 (2) 20 100 100 32 256 320 30 000 1500/300 2.5/16 3 50 14 x 51 750 8 25 33 45 50 50 50 40 100 100 50 400 500 10 000 1500 6/25 3.2 63 T000 750 8 33 45 55 63 63 63 40 100 100 63 500 630 10 000 1500 10/25 3.2 100 22 x 58 750 8 55 75 90 100 100 100 80 100 100 100 800 1000 10 000 1500 25/95 12

mm2 mm N.m

GS1 AM p11 and GS1 AM1 to AM4 early break and signalling contact characteristics
Rated thermal current at 40 C (Ith) Rated operational current (Ie) Cat. AC-15 Cat. DC-13 Durability Number of operating cycles Fuse protection gG Cabling A A A A mm 16 127 V 5; 230 V: 4; 400 /415 V: 3; 440 V: 2 24 V: 12; 48 V: 2; 110 V: 0.6; 220 V: 0.4 Mechanical: 1 000 000; electrical Cat. AC-15: 30 000 6 max Faston connectors: 1 x 6.35 or 2 x 2.8

GS1 AN and GS1 ANT signalling contact characteristics


Rated thermal current at 40 C (Ith) Rated operational current (Ie) Cat. AC-15 Cat. DC-13 Durability Number of operating cycles Protection by fuses gG Cabling Cable c.s.a. min/max A A A A mm2

(4)

20 230 V 10; 400/415 V: 8; 440 V: 6 48 V: 4; 110 V: 1.2; 220 V: 1 Mechanical: 30 000; electrical Cat. AC-15: 10 000 16 max Min: 1.5; max: 16

(1) Category A frequent operating cycles, category B infrequent operating cycles. (2) With tubular links. (3) 2 poles in series per phase. (4) Cannot be used on GS1 DD.

General : pages 4/42 and 4/43

References : pages 4/48 to 4/57

Dimensions : pages 4/58 to 4/62

Schemes : page 4/63

4/44

GS1 K

GS1 KK

GS1 L

GS1 LL

GS1 N

GS1 QQ

GS1 S

GS1 V

IEC 60947-3 and 5, NF C 63-130, VDE 0660, NBN 63408 IEC 60269-1 and 2, NFC 63-210 and 63-211, VDE 0636-1, DIN 43620 ASEFA/LOVAG, KEMA, LROS, CEBEC TH 960 850

125 22 x 58 750 8 63 90 90 125 125 100 100 100 100 125 1000 1250 10 000 1000 35/95 12

125 T00 750 8 63 90 90 125 125 100 100 100 100 125 1000 1250 10 000 1000 35/95 12

160 T0 750 8 90 110 110 160 160 125 125/80 100 100 160 1280 1600 10 000 1000/200 50/95 12

160 T00 750 8 90 110 110 160 160 125 125/80 100 100 160 1280 1600 10 000 1000/200 50/95 12

250 T1 750 8 132 160 220 250 250 250 160 100 100 250 2000 2500 10 000 1000/200 95/240 25

400 T2 750 8 220 220 220/295 400 315/315 250/315 200/315 100/50 100/50 315/400 3200 4000 10 000 1000/200 185/240 /45 25

630 T3 1000 12 355 355 295/400 630 500 315/400 400/630 100 100 630 5040 6300 5000 1000/200 2 x 150 / 2 x 300 2 x 30 x 5 / 63 44

1250 T4 1000 12 710 670/710 600/750 1250 900/1000 630/800 800/1000 100 100 1250 10 000 12 500 5000 500/100 / 4 x 185 2 x 60 x 5 / 100 44

16 127 V: 5; 230 V: 4; 400 /415 V: 3; 440 V: 2 24 V: 12; 48 V: 2; 110 V: 0.6; 220 V: 0.4 Mechanical: 1 000 000; electrical Cat. AC-15: 30 000 6 max Faston connectors: 1 x 6.35 or 2 x 2.8

20 230 V: 10; 400 /415 V: 8; 440 V: 6 48 V: 4; 110 V: 1.2; 220 V: 1 Mechanical: 30 000; electrical Cat. AC-15: 10 000 16 max Min: 1.5; Max: 16

General : pages 4/42 and 4/43

References : pages 4/48 to 4/57

Dimensions : pages 4/58 to 4/62

Schemes : page 4/63

4/45

Characteristics

Protection components
Switch-disconnector-fuses, 32 to 1250 A for use with BS fuses

Type

GS1 DDB Switch-disconnector-fuses Circuit-breakers

GS1 GB

GS1 JB

Environment
Conforming to standards Product certifications Protective treatment Flame resistance conforming to IEC 60695-2-1 IEC 60947-3 and 5, NF C 63-130, VDE 0660, NBN 63408 IEC 60269-1 and 2, NFC 63-210 and 63-211, VDE 0636-1, DIN 43620 ASEFA/LOVAG, KEMA, pending: LROS TH 960 850

Body Fuse cover

C C

Pole characteristics
Rated thermal current at 40 C (Ith) Fuse size Rated insulation voltage (Ui) Rated impulse withstand voltage (Uimp) Rated operational power Cat. AC-23A/B (1) a 400 V a 500 V a 690 V Rated operational current (Ie) Cat. AC-23A/B (1) a 400 V a 500 V a 690 V Cat. DC-23A/B (1) c 500 V (2) Short-circuit withstand I rms with protection by BS fuses Short-circuit making capacity I rms with protection by BS fuses Fuse ratings Rated breaking capacity I rms at 400 V Cat. AC-23B Rated making capacity I rms at 400 V Cat. AC-23B Mechanical durability Number of operating cycles Electrical durability Number of operating cycles Cat. AC/DC-23A/B (1) Cabling Cable c.s.a. min/max Bars min c.s.a./max width Tightening torque A V kV kW kW kW A A A A kA kA A A A 32 A1 690 8 15 18.5 25 32 32 32 20 80 80 32 256 320 30 000 1500/300 2.5/16 3 63 A2-A3 750 8 30 40 55 63 63 63 40 100 100 63 500 630 10 000 1500/300 10/25 3.2 100 A4 y 31 mm 750 8 51 63 90 100 100 100 100 100 100 100 800 1000 10 000 1500/300 25/95 12

mm2 mm N.m

GS1 AM p11 and GS1 AM1 to AM4 early break and signalling contact characteristics
Rated thermal current at 40 C (Ith) Rated operational current (Ie) Cat. AC-15 Cat. DC-13 Durability Number of operating cycles Fuse protection gG Cabling A A A A mm 16 127 V 5; 230 V: 4; 400 /415 V: 3; 440 V: 2 24 V: 12; 48 V: 2; 110 V: 0.6; 220 V: 0.4 Mechanical: 1 000 000; electrical Cat. AC-15: 30 000 6 max Faston connectors: 1 x 6.35 or 2 x 2.8

GS1 AN and GS1 ANT signalling contact characteristics


Rated thermal current at 40 C (Ith) Rated operational current (Ie) Cat. AC-15 Cat. DC-13 Durability Number of operating cycles Fuse protection gG Cabling Cable c.s.a. min/max A A A A mm2 20 230 V 10; 400/415 V: 8; 440 V: 6 48 V: 4; 110 V: 1.2; 220 V: 1 Mechanical: 30 000; electrical Cat. AC-15: 10 000 16 max Min: 1.5; max: 16

(1) Category A frequent operating cycles, category B infrequent operating cycles. (2) 2 poles in series per phase. (3) Fit switch-disconnector-fuses GS1 LB with B1 or B2 fuses and GS1 LLB with A4 fuses.

General : pages 4/42 and 4/43

References : pages 4/48 to 4/57

Dimensions : pages 4/58 to 4/62

Schemes : page 4/63

4/46

GS1 LB or LLB (1) GS1 MMB

GS1 NB

GS1 PPB

GS1 QQB

GS1 SB

GS1 TB

GS1 VB

IEC 60947-3 and 5, NF C 63-130, VDE 0660, NBN 63408 IEC 60269-1 and 2, NFC 63-210 and 63-211, VDE 0636-1, DIN 43620 ASEFA/LOVAG, KEMA, pending: LROS TH 960 850

160 A4, B1-B2 (3) 750 8 80 110 110 160 160 125 125 80 80 160 1280 1600 10 000 1000/200 50/95 12

200 B1-B2 750 8 100 140 150 200 200 160 125 80 80 200 1600 2000 10 000 1000/200 50/95 12

250 B1...B3 750 8 132 160 220 250 250 250 160 80 80 250 2000 2500 10 000 1000/200 95/240 25

315 B1...B3 750 8 132 160 220 250 250 250 160 80 55 315 2000 2500 10 000 1000/200 95/240 25

400 B1...B4 1000 12 220 400 220/295 400 315 250/315 200/315 80 80/50 400 3200 4000 8000 1000/200 185/240 / 40 25

630 C1-C2 1000 12 355 355 295/400 630 500 315/400 400/630 100 630 5040 6300 6000 1000/200 2 x 150 / 2 x 300 2 x 30 x 5 / 63 44

800 C1...C3 1000 12 450 450 600/750 800 630 630/800 800 100 800 6400 8000 6000 500/100 2 x 60 x 5 / 63 44

1250 D1 1000 12 560 560 600 1000 800 630 800/1000 100 1250 10 000 8000 6000 500/100 / 4 x 185 2 x 60 x 5 / 100 44

16 127 V: 5; 230 V: 4; 400 /415 V: 3; 440 V: 2 24 V: 12; 48 V: 2; 110 V: 0.6; 220 V: 0.4 Mechanical: 1 000 000; electrical Cat. AC-15: 30 000 6 max Faston connectors: 1 x 6.35 or 2 x 2.8

20 230 V: 10; 400 /415 V: 8; 440 V: 6 48 V: 4; 110 V: 1.2; 220 V: 1 Mechanical: 30 000; electrical Cat. AC-15: 10 000 16 max Min: 1.5; max: 16

General : pages 4/42 and 4/43

References : pages 4/48 to 4/57

Dimensions : pages 4/58 to 4/62

Schemes : page 4/63

4/47

References

Protection components
Switch-disconnector-fuses, 32 to 1250 A for use with NF C or DIN fuses

532783

Switch-disconnector-fuse switch bodies for use with NF C or DIN fuses


Switch rating A 32 GS1 DD3 Fuse size Number of poles Reference Weight kg 0.510 0.540

For external operators mounted on RH or LH side, and front-mounted internal or external operators
10 x 38 3 3 + Nc (1) GS1 DD3 GS1 DD4

For internal or external operators mounted on right-hand side


50 63 100
532783

14 x 51 Size 000 (2) 22 x 58 22 x 58 Size 00

125

160 GS1 FD3

Size 0 Size 00

4
532785

250 400 630 1250

Size 1 Size 2 Size 3 Size 4

3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4

GS1 FD3 GS1 FD4 GS1 GD3 GS1 GD4 GS1 JD3 GS1 JD4 GS1 KD3 GS1 KD4 GS1 KKD3 GS1 KKD4 GS1 LD3 GS1 LD4 GS1 LLD3 GS1 LLD4 GS1 ND3 GS1 ND4 GS1 QQD3 GS1 QQD4 GS1 SD3 GS1 SD4 GS1 VD3 GS1 VD4

0.900 1.100 1.100 1.400 1.700 2.100 1.700 2.100 1.700 2.100 2.200 2.800 1.700 2.100 3.500 4.500 4.700 6.600 16.500 20.500 27.500 34.500

For external operators mounted on left-hand side


50 GS1 ND4 63 100 125 14 x 51 Size 000 (2) 22 x 58 22 x 58 Size 00
532786

160

Size 0 Size 00

250 400 GS1 KKG3

Size 1 Size 2

3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4

GS1 FG3 GS1 FG4 GS1 GG3 GS1 GG4 GS1 JG3 GS1 JG4 GS1 KG3 GS1 KG4 GS1 KKG3 GS1 KKG4 GS1 LG3 GS1 LG4 GS1 LLG3 GS1 LLG4 GS1 NG3 GS1 NG4 GS1 QQG3 GS1 QQG4

0.900 1.100 1.100 1.400 1.700 2.100 1.700 2.100 1.700 2.100 2.200 2.800 1.700 2.100 3.500 4.500 4.700 6.600

(1) Nc = Switched neutral. (2) Compact fuses for German market.

General : pages 4/42 and 4/45

Characteristics : pages 4/44 to 4/47

Dimensions : pages 4/58 to 4/62

Schemes : page 4/63

4/48

References (continued)

Protection components
Switch-disconnector-fuses, 50 to 1250 A for use with NF C or DIN fuses

532787

Switch-disconnector-fuse switch bodies for use with NF C or DIN fuses


Switch rating A 50 GS1 K4 63 100 125 Fuse size Number of poles Reference Weight kg 1.200 1.400 1.400 1.700 2.000 2.400 2.000 2.400 2.000 2.400 2.500 3.100 2.000 2.400 3.800 4.800 4.500 6.800

For front-mounted external operators


14 x 51 Size 000 (1) 22 x 58 22 x 58 Size 00 160 Size 0 Size 00 250 400 Size 1 Size 2 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 GS1 F3 GS1 F4 GS1 G3 GS1 G4 GS1 J3 GS1 J4 GS1 K3 GS1 K4 GS1 KK3 GS1 KK4 GS1 L3 GS1 L4 GS1 LL3 GS1 LL4 GS1 N3 GS1 N4 GS1 QQ3 GS1 QQ4

For front-mounted internal and external operators


630 1250 Size 3 Size 4 3 4 3 4 GS1 GS1 GS1 GS1 S3 S4 V3 V4 16.500 20.500 27.500 34.500

(1) Compact fuses for German market.

General : pages 4/42 and 4/45

Characteristics : pages 4/44 to 4/47

Dimensions : pages 4/58 to 4/62

Schemes : page 4/63

4/49

References

Protection components
Switch-disconnector-fuses, 32 to 1250 A for use with BS fuses

532788

Switch-disconnector-fuse switch bodies for use with BS fuses


Switch rating A 32 Fuse size Number of poles Reference Weight kg 0.510 0.540

For external operators mounted on RH or LH side, and front-mounted internal or external operators
A1 3 3 + Nc (1) GS1 DDB3 GS1 DDB4

For internal or external operators mounted on right-hand side


63 GS1 DDB3 100 160 A4 y 31 mm A4 B1-B2 200
532789

A2-A3

B1-B2 B1...B3 B1...B3 B1...B4 C1-C2 C1...C3 D1

250 315

4
GS1 NBR3

400 630 800 1250

3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 3+N 3 4

GS1 GBR3 GS1 GBR4 GS1 JBR3 GS1 JBR4 GS1 LLBR3 GS1 LLBR4 GS1 LBR3 GS1 LBR4 GS1 MMBR3 GS1 MMBR4 GS1 NBR3 GS1 NBR4 GS1 PPBR3 GS1 PPBR4 GS1 QQBR3 GS1 QQBR4 GS1 SBR3 GS1 SBR4 GS1 TBR3 GS1 TBR4 GS1 VBR3 GS1 VBR4

1.100 1.400 1.700 2.100 2.200 2.900 2.200 2.900 2.200 2.900 3.500 4.500 3.500 4.500 4.700 6.600 17.500 21.500 22.000 26.500 27.500 34.500

For front-mounted external operators


32 63
532790

A1 A2-A3 A4 y 31 mm A4 B1-B2

100 160

GS1 GB3

200 250 315 400

B1-B2 B1...B3 B1...B3 B1...B4

3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4

GS1 DB3 GS1 DB4 GS1 GB3 GS1 GB4 GS1 JB3 GS1 JB4 GS1 LLB3 GS1 LLB4 GS1 LB3 GS1 LB4 GS1 MMB3 GS1 MMB4 GS1 NB3 GS1 NB4 GS1 PPB3 GS1 PPB4 GS1 QQB3 GS1 QQB4

1.200 1.400 1.400 1.700 2.000 2.400 2.200 2.900 2.500 3.200 2.500 3.200 3.800 4.800 3.800 4.800 4.500 6.800

For front-mounted internal or external operators


630 800 1250 C1-C2 C1...C3 D1 3 4 3 3+N 3 4 GS1 SB3 GS1 SB4 GS1 TB3 GS1 TB4 GS1 VB3 GS1 VB4 17.500 21.500 22.000 26.500 27.500 34.500

(1) Nc = Switched neutral.

General : pages 4/42 and 4/45

Characteristics : pages 4/44 to 4/47

Dimensions : pages 4/58 to 4/62

Schemes : page 4/63

4/50

References

Protection components
Switch-disconnector-fuses, 32 to 1250 A
Auxiliary and signalling contacts

532791

Auxiliary early break and/or O and I position signalling contacts


Switch rating A 32 Type of contact 1 1 1 2 N/O N/C C/O C/O Mounting Front (1) Front (1) Side (2) Side (2) Reference GS1 GS1 GS1 GS1 AM110 AM101 AM111 AM211 Weight kg 0.015 0.015 0.060 0.070

GS1 AM1pp

Auxiliary early break and O and I position signalling contacts


Switch rating A 50...400 630...1250 50...400 630...1250 Type of contact 1 1 2 2 C/O C/O C/O C/O Reference GS1 GS1 GS1 GS1 AM1 (3) AM3 AM2 (3) AM4 Weight kg 0.030 0.030 0.050 0.050

532792

Auxiliary O and I position signalling contacts (4)


Switch rating A Type of contact Reference Weight kg 0.100 0.200

Standard contacts
50...400 GS1 AM1p11 1 N/C + 1 N/O 2 N/C + 2 N/O GS1 AN11 (5) GS1 AN22 (5)

Contacts with test facility (6)


50...400 1 N/C + 1 N/O 2 N/C + 2 N/O GS1 ANT11 GS1 ANT22 0.100 0.200

Auxiliary blown fuse signalling contacts for use with NF C and DIN fuses (7)
Type of contact
532793

1st C/O

Switch rating A 50 100 and 125 160 250 and 400 630 1250

Fuse size 14 x 51 22 x 58 T0 T1 and T2 T3 T4

Number of poles 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4

Reference GS1 GS1 GS1 GS1 GS1 GS1 GS1 GS1 GS1 GS1 GS1 GS1 GS1 GS1 GS1 GS1 AF1 AF1 AF23 AF24 AF33 AF34 AF43 AF44 AF63 AF64 AF73 AF74 AF AF AFF AFF

GS1 AM1

2nd C/O

50...400 630...1250

Weight kg 0.030 0.030 0.040 0.050 0.050 0.060 0.060 0.060 0.070 0.070 0.070 0.070 0.020 0.020 0.020 0.020

532794

GS1 ANp

(1) For use with front or side-mounted external operator. (2) For use only with front-mounted internal operator. (3) Except for switch-disconnector-fuses with operator mounted on left-hand side. (4) Reversible add-on attachments for converting an N/C contact to an N/O contact and vice versa. (5) For switch-disconnector-fuses with external operator mounted on left-hand side, add suffix G to the reference. Example: GS1 AN11G. (6) Provides Test function only with handles GS1 AHT ppp. (7) BS fuses are not available with striker.

General : pages 4/42 and 4/45

Characteristics : pages 4/44 to 4/47

Dimensions : pages 4/58 to 4/62

Schemes : page 4/63

4/51

GS1 AH310...340

GS1 AH210...240

50...400A

GS1 AH01, AH02

630...1250A

GS1 AH250 GS1 AH260

GS1 AH030

(1) See page 4/56

4/52

References

Protection components
Switch-disconnector-fuses, 32 to 1250 A
Side-mounted operators

Side-mounted operators
Switch rating A 50 and 63 100...400 630...1250 Type of operator Colour of handle/front plate Reference Weight kg 0.050 0.090 0.300

Handles for internal operators mounted on right-hand side, padlockable


Lockable (1) in "O" position Black/ Black/ Black/ GS1 AH01 GS1 AH02 GS1 AH030

Handles for external operators mounted on right-hand side, padlockable, IP 65


32 50 and 63 100...400 630...1250 Black/Black Red/Yellow Lockable (2) in "O" position Black/Black Red/Yellow Lockable (2) in "O" position Black/Black Red/Yellow Lockable (1) or (3) in "O" position Black/Black Red/Yellow GS1 GS1 GS1 GS1 GS1 GS1 GS1 GS1 AH101 AH102 AH210 AH220 AH230 AH240 AH250 AH260 0.160 0.160 0.320 0.320 0.350 0.350 0.600 0.600

Handles for external operators mounted on left-hand side, padlockable, IP 65 (4)


32 50 and 63 100...400 Lockable (2) in "O" position Lockable (2) in "O" position Black/Black Red/Yellow Black/Black Red/Yellow Black/Black Red/Yellow GS1 GS1 GS1 GS1 GS1 GS1 AH311 AH321 AH310 AH320 AH330 AH340 0.160 0.160 0.320 0.320 0.350 0.350

(1) Lockable with device GS1 AX11 to be ordered separately. (2) Lockable with device GS1 AX31 to be ordered separately. (3) Lockable with device GS1 AX21 to be ordered separately. (4) For switch-disconnector-fuses with NF C and DIN fuses.

General : pages 4/42 and 4/45

Characteristics : pages 4/44 to 4/47

Dimensions : pages 4/58 to 4/62

Schemes : page 4/63

4/53

32A GS1 AH103 GS1 AH101

50...400A

GS1 AH110...140

GS1 AH150...160

630...1250A

GS1 AH040

(1) See page 4/56

4/54

References

Protection components
Switch-disconnector-fuses, 32 to 1250 A
Front-mounted operators

Front-mounted operators
Switch rating A 32 630...1250 Type of operator Colour of handle/front plate Reference Weight kg 0.045 0.600

Handles for front-mounted internal operators, padlockable


Black/ Lockable (1) or (2) in "O" position Black/ GS1 AH103 GS1 AH040

Handles for front-mounted external operators, padlockable, IP 65. Door interlock in I position (4)
32 50 and 63 100...400 630...1250 Lockable (3) in "O" position Lockable (3) in "O" position Lockable (1) in "O" position Black/Black Red/Yellow Black/Black Red/Yellow Black/Black Red/Yellow Black/Black Red/Yellow GS1 GS1 GS1 GS1 GS1 GS1 GS1 GS1 AH101 AH102 AH110 AH120 AH130 AH140 AH150 AH160 0.160 0.160 0.320 0.320 0.350 0.350 0.700 0.700

Handles for front-mounted external operators, padlockable, with test facility IP 65. Door interlock in I position (4)
50 and 63 100...400 Lockable (3) in "O" position Lockable (3) in "O" position Black/Black Red/Yellow Black/Black Red/Yellow GS1 GS1 GS1 GS1 AHT110 AHT120 AHT130 AHT140 0.320 0.320 0.350 0.350

(1) Lockable with device GS1 AX11 to be ordered separately. (2) Lockable with device GS1 AX21 to be ordered separately. (3) Lockable with device GS1 AX31 to be ordered separately. (4) Door interlock can be overridden with a tool on ratings up to 400 A.

General : pages 4/42 and 4/45

Characteristics : pages 4/44 to 4/47

Dimensions : pages 4/58 to 4/62

Schemes : page 4/63

4/55

References

Protection components
Switch-disconnector-fuses, 32 to 1250 A
Accessories

532797

Shaft extensions for external operators


Switch rating A 32 50400 630...1250 GS1 AXpp Operator Type length mm Side or front-mounted 200 Side-mounted 200 Front-mounted 320 Side-mounted 200 Front-mounted 200 Shaft cross section mm 5x5 10 x 10 10 x 10 15 x 15 15 x 15 Reference Weight kg 0.105 0.050 0.200 0.500 0.450

GS1 GS1 GS1 GS1 GS1

AE9 AE1 AE2 AE5 AE6

Kits for handle locking devices


Switch rating A 50...400 630...1250 Type of operator External Side or front-mounted Internal or external Side or front-mounted Internal Front-mounted Key description Ronis EL11AP Ronis 1104 Ronis EL11AP Reference GS1 AX31 GS1 AX11 GS1 AX21 Weight kg 0.400 0.020 0.200

Cage terminals for connection of bare cables (without lug)


Switch rating A 100...160 250 Number of poles 3 4 3 4 Reference GS1 GS1 GS1 GS1 AW33 AW34 AW43 AW44 Weight kg 0.070 0.090 0.013 0.017

General : pages 4/42 and 4/45

Characteristics : pages 4/44 to 4/47

Dimensions : pages 4/58 to 4/62

Schemes : page 4/63

4/56

References (continued)

Protection components
Switch-disconnector-fuses, 32 to 1250 A
Accessories

Terminal covers for upstream or downstream connector plates


Switch rating A 50 and 63 100...160 200400 630 Number of poles 3 or 4 3 4 3 4 3 4 Reference (1) GS1 GS1 GS1 GS1 GS1 GS1 Weight kg 0.100 0.100 0.250 0.300 0.400 0.500

AP33 AP34 AP43 AP44 AP63 AP64

Terminal covers for upstream connector plates


Switch rating A 800 1250 Number of poles 3 4 3 4 Reference GS1 GS1 GS1 GS1 AP73 AP74 AP83 AP84 Weight kg 0.400 0.500 0.300 0.400

Fuse cover locking devices (2)


Switch rating A 50 63 100...160 160 Fuse size 14 x 51 and A1 T00C and A2-A3 22 x 58, T00 and A4 T0 B1-B2 250 T1 B1...B3 400 T2 and B1...B4 Number of poles 3 or 4 3 or 4 3 or 4 3 4 3 4 3 4 3 4 3 4 Reference (1) GS1 GS1 GS1 GS1 GS1 GS1 GS1 GS1 GS1 GS1 GS1 GS1 Weight kg 0.010 0.010 0.050 0.050 0.150 0.180 0.060 0.060 0.180 0.220 0.180 0.220

AV1 AV2 AV33 AV34 AV43 AV44 AV53 AV54 AV63 AV64 AV73 AV74

(1) Fitted as standard on these switch-disconnector-fuses. (2) For switch-disconnector-fuses fitted with internal or external operators mounted on right-hand side.

General : pages 4/42 and 4/45

Characteristics : pages 4/44 to 4/47

Dimensions : pages 4/58 to 4/62

Schemes : page 4/63

4/57

Dimensions

Protection components
Switch-disconnector-fuses, 32 to 1250 A

GS1 DD (32 A)
Front-mounted internal operator

98 96 44 19 6 37,5 15 35

fix. 79,5

45

65 84

98

21,5 21,5

5,2 17

GS1 DD (32 A)
Front-mounted external operator

14

Accessories
GS1 AM p11

46,5

105 mini 130 (1) 155 (2) 35

37,5

15

65

64

18

14

90 I
(1) With 1 or 2 GS1 AM1pp (2) With 3 or 4 GS1 AM1pp External RH side-mounted operator

GS1 AM1pp

I mini 36 46,5 19 6 90 65

O = 64 9 24 24 65

Door cut-out
For external front-mounted and LH side-mounted operator Fixing by 2 4 screws Fixing by M22 nut For external RH side-mounted operator Fixing by 2 4 screws Fixing by M22 nut

90 2 4,5 31 22,5 3

50

O 12,7

50

3
90

General : pages 4/42 and 4/43

Characteristics : pages 4/44 to 4/47

References : pages 4/48 to 4/57

Schemes : page 4/63

4/58

12,7

I
2 4,5 31 22,5

Dimensions (continued)

Protection components
Switch-disconnector-fuses, 32 to 1250 A

GS1 F (50 A), G and GB (63 A)


Side-mounted internal operator

GS1 J or JB (100 A), K (125 A)


Side-mounted internal operator

134 c 26 P P

106,5

(1)

18

36 36 38

120,5

144

106

144

127

24 31
a 114 141 129 161 129 161 c 87 87 116.5 116.5 92.5 92.5 G 27 54 32 64 32 64

J G a
J 29 29 34 34 34 34

J1 53 38 36 19
J1 58 58 63 63 63 63 P 27 27 32 32 32 32

31 173

GS1 F GS1 G GS1 GB

3P 4P 3P 4P 3P 4P

141

(2)

(1) Terminal cover (2) 3P: 148, 4P: 184

GS1 F (50 A), G and GB (63 A)


Side-mounted external operator

GS1 J or JB (100 A), K (125 A)


Side-mounted external operator

162

53

(1)

70

70,5

31

106

127

126,5
(1) GS1 F: min 60, max 68. GS1 G and GB: min 65, max 73. Without shaft extension

31

36

(1)

70

(1) Min 69, max 77, without shaft extension.

GS1 F (50 A), G and GB (63 A)


Front-mounted external operator

GS1 J or JB (100 A), K (125 A)


Front-mounted external operator

70

(1)

(2) 36,5

70

(1)

36

65,5 36,5

70,5

106

(1) GS1 F: min 94, max 165. GS1 G: min 124, max 165. GS1 GB: min 100, max 165. (2) GS1 F: 57.5 ; GS1 G and GB: 62.5.

(1) Min 114, max 165.

GS1
External front and side-mounted operator Door cut-out

50

General : pages 4/42 and 4/43

50

Characteristics : pages 4/44 to 4/47

References : pages 4/48 to 4/57

126,5

Schemes : page 4/63

127

4/59

Dimensions (continued)

Protection components
Switch-disconnector-fuses, 32 to 1250 A

GS1 KK (125 A), L, LL, LB and LLB (160 A)


Side-mounted internal operator

GS1 MMB (200 A), N or NB (250 A), PPB (315 A) and QQ (400 A)
Side-mounted internal operator

173 c

c
(1)
53 P P

(1)
75

162

141

b1

53

19,5 31
a 190 240 148 184 190 240 c 136.5 136.5 126.5 126.5 123 123 G 50 100 36 72 50 100

G a
H 140 140 127 127 140 140

J1

31
J 50 50 38 38 50 50 J1 90 90 74 112 90 90 P 50 50 36 36 50 50

G a

J1

173
a 250 310 271 337 b 195 195 205 205 b1 166 166 174 174 c 146 146 149 149 G 60 120 60 132

GS1 L

3P 4P GS1 KK, LL 3P 4P GS1 LB, LLB 3P 4P (1) Terminal cover.

GS1 MMB, N, NB 3P 4P GS1 QQ, PPB 3P 4P (1) Terminal cover.

H 162 162 172 172

J 60 60 66 66

J1 130 130 139 139

P 60 60 66 66

GS1 KK (125 A), L, LL, LB and LLB (160 A)


Side-mounted external operator

GS1 MMB (200 A), N or NB (250 A), PPB (315 A) and QQ (400 A)
Side-mounted external operator

GS1 L = 174 GS1 KK/LL = 141

126,5 GS1 KK/LL = 189 GS1 L = 229

31

(1)

70

GS1 N =185 GS1 QQ = 200

126,5

31

(1)

70

GS1 N = 251 GS1 QQ = 260


(1) GS1 KK or LL: min 69, max 77. GS1 L, LB, LLB, MB: min 83, max 91. Without shaft extension (1) Min 124, max 132. Without shaft extension.

GS1 KK (125 A), L, LL, LB and LLB (160 A)


Front-mounted external operator

GS1 MMB (200 A), N or NB (250 A), PPB (315 A) and QQ (400 A)
Front-mounted external operator

70

(1)

(2)

36,5

70

(2)

(1)

36,5

126,5

(1) GS1 KK, LL: min 134, max 165. GS1 L: min 144, max 165. GS1 LB, LLB: min 130, max 165. (2) GS1 KK, L and LL: 66,5. GS1 LB, LLB: 80.5 . General : pages 4/42 and 4/43 Characteristics : pages 4/44 to 4/47

(1) GS1 MMB, N (3P): 90.5. GS1 MMB, N (4P): 114.5. GS1 PPB, QQ: 121. (2) Min 154, max 225. References : pages 4/48 to 4/57 Schemes : page 4/63

4/60

126,5

75

19,5

Dimensions (continued)

Protection components
Switch-disconnector-fuses, 32 to 1250 A

GS1 S (630 A) and GS1 TB (800 A)


Side-mounted internal operator Side-mounted external operator

a1 279,5 190 85 M J 50 250 76

(1)

250

7 72 268
a 421.5 501.5 421.5 501.5 a1 345.5 425.5 345.5 425.5 b 300 300 320 320 b1 85 85 65 65

b1 M

b 260

R 80 80 80 a
J 19.5 99.5 19.5 99.5

44,5

150

143 (2)

96

21

GS1 S GS1 TB

3P 4P 3P 4P

M 20 20 30 30

R 45.5 34.5 45.5 34.5

(1) Terminal cover. (2) Without shaft extension. Minimum length with shaft extension 143 + 27.

4
Side-mounted external operator

GS1 V (1250 A)
Side-mounted internal operator

190 7

89,5 106 16

a1 G 250 74 76

(1)

183

9 187 330
a 522 641

72

363 250

43 120

120 a

120 62

143 (2)

96 21

GS1 V

3P 4P

a1 437 557

G 345 465

(1) Protective screen for connector plates. (2) Without shaft extension. Minimum length with shaft extension: 143 + 27.

GS1 S (630 A) and GS1 V (1250 A)


Side-mounted external operator Door cut-out

GS1 V (1250 A)
Connector plate

50
25

50

25 = =

(1)

(1) Upstream connector plate: 80, downstream connector plate: 65.

General : pages 4/42 and 4/43

Characteristics : pages 4/44 to 4/47

References : pages 4/48 to 4/57

Schemes : page 4/63

4/61

Dimensions (continued)

Protection components
Switch-disconnector-fuses, 32 to 1250 A

GS1 S (630 A) and GS1 TB (800 A)


Front-mounted internal operator Front-mounted external operator

a1 J 268 250 38,5 76

(1)
85 M1

50

250

b1

7 72 348
a 470 550 470 550 a1 345.5 425.5 345.5 425.5 b 300 300 320 320

M1

21 96

341440 (2) 276 (3)

R 80 80 80 a R1

156

GS1 S

GS1 TB

3P 4P 3P 4P

b1 85 85 65 65

J 19.5 99.5 19.5 99.5

M 260 260 267 267

M1 20 20 26.5 26.5

R 45.5 34.5

R1 44.5 44.5

(1) Terminal cover (2) Without shaft extension. Minimum length with shaft extension: add 27 (3) Shortened shaft

GS1 V (1250 A)
Front-mounted internal operator Front-mounted external operator

330 106 7 16

a1 G 250 74 76 38,5

183

363

190

(1)
433

9 187 21 96 416481 (2)

72

250

43 120

120

120 a

150 62 181,5
GS1 V a a1 3P 561 437 4P 681 557 (1) Protective screen, front-mounted (fitted as standard) (2) Without shaft extension. Minimum length with shaft extension: add 27. G 345 465 Note : For switch-disconnector-fuses GS1 S (630 A) and GS1 V (1250 A) with external operator, see page 4/61 for the door cut-out and connector plate. General : pages 4/42 and 4/43 Characteristics : pages 4/44 to 4/47 References : pages 4/48 to 4/57 Schemes : page 4/63

4/62

Schemes

Protection components
Switch-disconnector-fuses, 32 to 1250 A

3-pole GS1
32 A
1/L1 3/L2 5/L3

50 to 1250 A
1/L1 3/L2 4/T2 3/L2 5/L3 5/L3 6/T3 6/T3 8/T3 7/L3

2/T1

4/T2

4-pole GS1
32 A
1/L1 3/L2 5/L3 7/L3

6/T3

2/T1

1/L1

2/T1

50 to 1250 A

4/T2

2/T1

4/T2

6/T3

Auxiliary contacts
GS1 AM110
3

8/T3

4
GS1 AM211
12 14 22 24 21

GS1 AM101
1

GS1 AM111
12 14

GS1 AF 1 C/O
2 4

1 N/C + 1 N/O
13 21

14

General : pages 4/42 and 4/43

Characteristics : pages 4/44 to 4/47

References : pages 4/48 to 4/57

22

11

Dimensions : pages 4/58 to 4/62

11

4/63

References

4 0

Protection components

Switch-disconnector-fuses for the North American market conforming to UL and CSA standards, 30 to 800 A
All GS1 switch-disconnector-fuses for the North American market are certified UL98 and CSA 22.2 N 4.
105847

Compact switch-disconnector-fuse bodies


Switch rating A 30 Fuse size Number of poles Reference Weight kg CC J 3 3 GS1 DDU3 GS1 DU3 0.510 0.610

For front-mounted external operators

Handles for front-mounted external operators, padlockable, IP 65


GS1 DDU3 Switch rating A 30 Colour of handle/front plate Black/Black Red/Yellow Black/Black Red/Yellow (1) (1) (2) (2) Reference Weight kg 0.160 0.160 0.320 0.320

GS1 GS1 GS1 GS1

AH101 AH102 AH110 AH120

Handles for front-mounted external operators, padlockable, with TEST facility, IP 65

Switch rating A 30

Colour of handle/front plate Black/Black Red/Yellow (2) (2)

Reference

Weight kg 0.320 0.320

GS1 AHT110 GS1 AHT120

Shaft extensions for front-mounted external operators


Switch rating A 30 Length mm 320 400 320 400 Shaft cross section mm 5x5 5x5 5x5 5x5 Reference Weight kg 0.170 0.240 0.170 0.240

GS1 GS1 GS1 GS1

AE7 AE71 AE8 AE81

(1) For use in conjunction with shaft extension GS1 AE7 or GS1 AE71, to be ordered separately. (2) For use in conjunction with shaft extension GS1 AE8 or GS1 AE81, to be ordered separately.

4/64

References (continued)

4 0

Protection components

Switch-disconnector-fuses for the North American market conforming to UL and CSA standards, 30 to 800 A
Switch-disconnector-fuse bodies
Switch rating A 30 60 100 200 400 Fuse size Number of poles Reference Weight kg CC J J J J J 3 3 3 3 3 3 GS1 EEU3 GS1 EU3 GS1 GU3 GS1 JU3 GS1 MU3 GS1 QU3 1.200 2.000 1.400 2.000 3.800 4.500

For front-mounted external operators

For front-mounted internal and external operators


600 800 J L 3 3 GS1 SU3 GS1 TU3 16.000 16.000

Handles for front-mounted external operators, padlockable, IP 65


Switch rating A 3060 100400 600 and 800 Colour of handle/front plate Black/Black Red/Yellow Black/Black Red/Yellow Black/Black Red/Yellow Reference Weight kg 0.320 0.320 0.350 0.350 0.700 0.700

GS1 GS1 GS1 GS1 GS1 GS1

AH110 AH120 AH130 AH140 AH150 AH160

Handles for front-mounted external operators, padlockable, with TEST facility, IP 65


Switch rating A 3060 100400 600 and 800 Colour of handle/front plate Black/Black Red/Yellow Black/Black Red/Yellow Black/Black Red/Yellow Reference Weight kg 0.320 0.320 0.350 0.350 0.700 0.700

GS1 GS1 GS1 GS1 GS1 GS1

AHT110 AHT120 AHT130 AHT140 AHT150 AHT160

Shaft extensions for front-mounted external operators


Switch rating A 30400 600 and 800 Length mm 320 400 200 400 Shaft cross section mm 10 x 10 10 x 10 15 x 15 15 x 15 Reference Weight kg 0.200 0.250 0.450 0.900

GS1 GS1 GS1 GS1

AE2 AE21 AE6 AE61

4/65

References

Protection components
Cartridge fuses type aM
For protection of equipment with current peaks

Fuse type

Maximum rated voltage V a 400

Rating

Sold in lots of

812889

Cylindrical 8.5 x 31.5 DF2 CAppp

A 1 2 4 6 8 10 0.16 0.25 0.50 1 2 4 6 8 10 12 16 20 25 32 0.25 0.50 1 2 4 6 8 10 12 16 20 25 32 40 50 4 6 8 10 16 20 25 32 40 50 63 80 100 125

10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10

Fuses without striker Unit Weight reference kg DF2 BA0100 0.010 DF2 BA0200 0.010 DF2 BA0400 0.010 DF2 BA0600 0.010 DF2 BA0800 0.010 DF2 BA1000 0.010 DF2 CA001 DF2 CA002 DF2 CA005 DF2 CA01 DF2 CA02 DF2 CA04 DF2 CA06 DF2 CA08 DF2 CA10 DF2 CA12 DF2 CA16 DF2 CA20 DF2 CA25 DF2 CA32 DF2 EA002 DF2 EA005 DF2 EA01 DF2 EA02 DF2 EA04 DF2 EA06 DF2 EA08 DF2 EA10 DF2 EA12 DF2 EA16 DF2 EA20 DF2 EA25 DF2 EA32 DF2 EA40 DF2 EA50 DF2 DF2 DF2 DF2 DF2 DF2 DF2 DF2 DF2 DF2 FA04 FA06 FA08 FA10 FA16 FA20 FA25 FA32 FA40 FA50 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.020 0.020 0.020 0.020 0.020 0.020 0.020 0.020 0.020 0.020 0.020 0.020 0.020 0.020 0.020 0.045 0.045 0.045 0.045 0.045 0.045 0.045 0.045 0.045 0.045 0.045 0.045 0.045 0.045

Fuses with striker Unit Weight reference kg DF3 EA02 DF3 EA04 DF3 EA06 DF3 EA08 DF3 EA10 DF3 EA12 DF3 EA16 DF3 EA20 DF3 EA25 DF3 EA32 DF3 EA40 DF3 EA50 DF3 DF3 DF3 DF3 DF3 DF3 DF3 DF3 DF3 DF3 FA04 FA06 FA08 FA10 FA16 FA20 FA25 FA32 FA40 FA50 0.020 0.020 0.020 0.020 0.020 0.020 0.020 0.020 0.020 0.020 0.020 0.020 0.045 0.045 0.045 0.045 0.045 0.045 0.045 0.045 0.045 0.045 0.045 0.045 0.045 0.045

Cylindrical 10 x 38

a 500

812888

DF2 EA ppp

4
Cylindrical 14 x 51
812890

a 400

a 690

a 500 DF3 EA pp

812887

a 400 Cylindrical 22 x 58 a 690

DF2 FApp

812891

a 500

DF2 FA63 DF2 FA80 DF2 FA100 DF2 FA125

DF3 FA63 DF3 FA80 DF3 FA100 DF3 FA125

DF3 FApp

a 400

4/66

References (continued)

Protection components
Cartridge fuses type aM
For protection of equipment with current peaks

Fuse type

Maximum rated voltage V a 500

Rating

Sold in lots of

533330

Blade size 00

DF2 GApppp

A 16 20 25 32 40 50 63 80 100 125 50 63 80 100 125 160 200 160 200 250 315 250 315 400 500 400 500 630 630 800 1000 1250

3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 1 1 1 1

Fuses without striker Unit Weight reference kg DF2 FGA16 0.160 DF2 FGA20 0.160 DF2 FGA25 0.160 DF2 FGA32 0.160 DF2 FGA40 0.160 DF2 FGA50 0.160 DF2 FGA63 0.160 DF2 FGA80 0.160 DF2 FGA100 0.160 DF2 FGA125 DF2 GA1051 DF2 GA1061 DF2 GA1081 DF2 GA1101 DF2 GA1121 DF2 GA1161 DF2 GA1201 DF2 HA1161 DF2 HA1201 DF2 HA1251 DF2 HA1311 DF2 JA1251 DF2 JA1311 DF2 JA1401 DF2 JA1501 DF2 KA1401 DF2 KA1501 DF2 KA1631 DF2 LA1631 DF2 LA1801 DF2 LA1101 DF2 LA1251 0.160 0.230 0.230 0.230 0.230 0.230 0.230 0.230 0.400 0.400 0.400 0.400 0.560 0.560 0.560 0.560 0.850 0.850 0.850 1.900 1.900 1.900 1.900

Fuses with striker Unit Weight reference kg DF4 GA1121 DF4 GA1161 DF4 GA1201 DF4 HA1201 DF4 HA1251 DF4 HA1311 DF4 JA1311 DF4 JA1401 DF4 JA1501 DF4 KA1501 DF4 KA1631 DF4 LA1631 DF4 LA1801 DF4 LA1101 DF4 LA1251 0.230 0.230 0.230 0.400 0.400 0.400 0.560 0.560 0.560 0.850 0.850 1.900 1.900 1.900 1.900

a 400 Blade size 0 a 500

533331

DF4 GApppp

Blade size 1

a 500

Blade size 2

a 500

Blade size 3
533332

a 500

Blade size 4

a 500

DF2 JApppp

a 400

4/67

References

Protection components
Cartridge fuses type gG

For protection of circuits without significant current peaks

Fuse type

Maximum rated voltage V a 400

Rating

Sold in lots of

812897

Cylindrical 8.5 x 31.5 DF2 CNpp

812896

A 1 2 4 6 8 10 12 16 20 2 4 6 8 10 12 16 20 25 32 4 6 10 16 20 25 32 40 50 10 20 25 32 40 50 63 80 100

10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10

Fuses without striker Unit Weight reference kg DF2 BN0100 0.010 DF2 BN0200 0.010 DF2 BN0400 0.010 DF2 BN0600 0.010 DF2 BN0800 0.010 DF2 BN1000 0.010 DF2 BN1200 0.010 DF2 BN1600 0.010 DF2 BN2000 0.010 DF2 CN02 DF2 CN04 DF2 CN06 DF2 CN08 DF2 CN10 DF2 CN12 DF2 CN16 DF2 CN20 DF2 CN25 DF2 CN32 DF2 EN04 DF2 EN06 DF2 EN10 DF2 EN16 DF2 EN20 DF2 EN25 DF2 EN32 DF2 EN40 DF2 EN50 DF2 FN10 DF2 FN20 DF2 FN25 DF2 FN32 DF2 FN40 DF2 FN50 DF2 FN63 DF2 FN80 DF2 FN100 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.020 0.020 0.020 0.020 0.020 0.020 0.020 0.020 0.020 0.045 0.045 0.045 0.045 0.045 0.045 0.045 0.045 0.045

Fuses with striker Unit Weight reference kg DF3 EN04 DF3 EN06 DF3 EN10 DF3 EN16 DF3 EN20 DF3 EN25 DF3 EN32 DF3 EN40 DF3 FN10 DF3 FN20 DF3 FN25 DF3 FN32 DF3 FN40 DF3 FN50 DF3 FN63 DF3 FN80 DF3 FN100 0.020 0.020 0.020 0.020 0.020 0.020 0.020 0.020 0.045 0.045 0.045 0.045 0.045 0.045 0.045 0.045 0.045

DF2 ENpp

Cylindrical 10 x 38

a 500

812898

a 400 DF3 ENpp Cylindrical 14 x 51 a 500

812895

DF2 FNpp Cylindrical 22 x 58 a 690

812899

a 500 DF3 FNpp

4/68

References (continued)

Protection components
Cartridge fuses type gG

For protection of circuits without significant current peaks

Fuse type

Maximum rated voltage V a 500

Rating

Sold in lots of

533333

Blade size 00

DF2 GNpppp

A 10 16 20 25 32 40 50 63 80 100 125 160 50 63 80 100 125 160 160 200 250 250 315 400 500 630 800 1000 1250

10 10 10 10 10 10 10 10 10 10 10 10 3 3 3 3 3 3 3 3 3 3 3 3 3 3 1 1 1

Fuses without striker Unit Weight reference kg DF2 FGN10 0.160 DF2 FGN16 0.160 DF2 FGN20 0.160 DF2 FGN25 0.160 DF2 FGN32 0.160 DF2 FGN40 0.160 DF2 FGN50 0.160 DF2 FGN63 0.160 DF2 FGN80 0.160 DF2 FGN100 0.160 DF2 FGN125 0.160 DF2 FGN160 0.160 DF2 GN1051 DF2 GN1061 DF2 GN1081 DF2 GN1101 DF2 GN1121 DF2 GN1161 DF2 HN1161 DF2 HN1201 DF2 HN1251 DF2 JN1251 DF2 JN1311 DF2 JN1401 DF2 KN1501 DF2 KN1631 DF2 LN1801 DF2 LN1101 DF2 LN1251 0.230 0.230 0.230 0.230 0.230 0.230 0.400 0.400 0.400 0.560 0.560 0.560 0.850 0.850 1.900 1.900 1.900

Fuses with striker Unit Weight reference kg DF4 GN1121 DF4 GN1161 DF4 HN1201 DF4 HN1251 DF4 JN1311 DF4 JN1401 DF4 KN1501 DF4 KN1631 DF4 LN1801 DF4 LN1101 DF4 LN1251 0.230 0.230 0.400 0.400 0.560 0.560 0.850 0.850 1.900 1.900 1.900

533334

Blade size 0

a 500

DF4 GNpppp Blade size 1 a 500

Blade size 2
533335

a500

Blade size 3 Blade size 4 DF2 JNpppp

a 500

a 500

4/69

Contents

5 - Contactors

Selection guides . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 5/2 b General, selection of TeSys contactors . . . . . . . . . . . . . . . . . . . . . . . pages 5/156

TeSys k contactors and reversing contactors


b Contactors v 6 to 16 A in category AC-3 and 6 to 12 A in category AC-4 . . . . . . . . page 5/10 v 6 to 12 A in categories AC-3 and AC-4 . . . . . . . . . . . . . . . . . . . . . . . . page 5/11 v 20 A in category AC-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5/12 b reversing contactors v 6 to 16 A in category AC-3 and 6 to 12 A in category AC-4 . . . . . . . . page 5/14 v 6 to 12 A in categories AC-3 and AC-4 . . . . . . . . . . . . . . . . . . . . . . . . page 5/15 v 20 A in category AC-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5/16 b Auxiliary contact blocks, suppressor modules and accessories . . . . . . . page 5/19

Mini-contactors types LC1 SK and LP1 SK


b For motor in categories AC-3 and AC-1 . . . . . . . . . . . . . . . . . . . . . . . . . page 5/30 b Instantaneous auxiliary contact blocks and coil suppressor modules . . page 5/31

Mini-contactors type LC1 SKGC


b For use in modular panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5/38

b Suppressor modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5/39

TeSys d contactors and reversing contactors


Selection guides . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 5/42 b Contactors for motor control v Up to 75 kW at 400 V, in category AC-3 . . . . . . . . . . . . . . . . . . . . . . . page 5/58 v Up to 15 kW at 400 V, in category AC-3 . . . . . . . . . . . . . . . . . . . . . . . page 5/59 v From 25 to 200 A, in category AC-1 . . . . . . . . . . . . . . . . . . . . . . . . . . page 5/60 b Reversing contactors for motor control v Up to 75 kW at 400 V, in category AC-3, . . . . . . . . . . . . . . . . . . . . . . page 5/62 v Up to 15 kW at 400 V, in category AC-3, . . . . . . . . . . . . . . . . . . . . . . page 5/63 v From 20 to 200 A, in category AC-1 . . . . . . . . . . . . . . . . . . . . . . . . . . page 5/64 b Component parts for assembling reversing contactors . . . . . . . . . . . . . page 5/66 b Instantaneous auxiliary contact blocks and suppressor modules . . . . . . page 5/69 b Coils for TeSys d contactors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5/76

TeSys contactors for switching 3-phase capacitor banks


b Contactors used for power factor correction . . . . . . . . . . . . . . . . . . . . . . page 5/90

TeSys LCp F contactors and reversing contactors


Selection guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 5/92 b Contactors v 115 to 800 A, in category AC-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5/102 v 200 to 1600 A, in category AC-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5/103

5/0

b Reversing contactors v 115 to 265 A in category AC-3, costumer assembly . . . . . . . . . . . . page 5/104 v 200 to 350 A in category AC-1, customer assembly . . . . . . . . . . . . page 5/105 v Components for assembling reversing contactors . . . . . pages 5/106 and 5/116 v Instantaneous contact blocks and accessories . . . . . . . . . . . . . . . . page 5/111 b Coils for contactors TeSys LCp F . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5/118

High power changeover contactor pairs for distribution


b For customer assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5/138

Capacitive delayed opening devices


b For contactors TeSys LC1 D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5/142 b For contactors TeSys LC1 F . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5/143

TeSys LC1 B contactors


b 750 to 1800 A, in category AC-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5/146 b 800 to 2750 A in category AC-1 . . . . . . . . . . . . . . . . . . . . pages 5/146 and 5/147 b Accessories and spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5/148 b Replacement coils and accessories . . . . . . . . . . . . . . . . . . . . . . . . . . page 5/150

Contactors for the North American market


b 20 to 200 A, conforming to standards UL and CSA . . . . . . . . . . . . . . . page 5/192 b 200 to 1350 A, conforming to standards UL and CSA . . . . . . . . . . . . . page 5/193

Variable composition standard and high performance contactors


Selection guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5/194 b Type CV1 B from 80 to 1000 A and CV3 B from 80 to 500 A . . . . . . . page 5/196

3-pole vacuum contactors and reversing contactors


b Types LC1 V and CV2 V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5/200

Magnetic latching contactors CR1 F and CR1 B


b General and selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5/208 b Contactors and accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5/218 b Components for assembling reversing contactors . . . . . . . . . . . . . . . page 5/220 b Coils . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5/222 b Accessories and replacement parts . . . . . . . . . . . . . . . . . . . . . . . . . . page 5/226

Modular equipment
Selection guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5/236 b Standard contactors, type GC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5/238 b Impulse relays, type GF 16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5/250 b Dual tariff contactors, type GY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5/256

5/1

Selection guide

TeSys contactors

Applications

Equipment based on standard contactors

Equipment requiring low consumption contactors which can be switched directly from solid state outputs

Rated operational current

AC-3 AC-1

6A 12 A

6...16 A 20 A

9150 A 25200 A

115800 A

7501800 A

6...12 A 20 A

925 A 2040 A

2001600 A 8002750 A

Rated operational voltage

690 V

690 V

690 V

1000 V

1000 V

690 V

690 V

Number of poles

2 or 3

3 or 4

3 or 4

2, 3 or 4

14

3 or 4

Contactor type references

LC1 SK LP1 SK

LC1 K LC7 K LP1 K

LC1 D

LC1 F

LC1 B

LP4 K

LC1 D

Pages

5/4 and 5/5

5/42 and 5/43

5/92 and 5/93

5/11

5/44 and 5/45

5/2

Equipment requiring magnetic latching contactors

Motors, resistive circuits, rotor short-circuiting devices, electro lifting magnets, hoisting, mines, c motors, high operating rates. Variable composition bar mounted contactors.

Induction heating, heating of metal or of a metal part in a channel or crucible furnace by induction of a.c. currents. Contactors for induction heating applications

Applications conforming to NATO specifications and references. Shockproof contactors

Protection of reversing variable speed controllers for d.c. motors. Fast acting contactors.

1501800 A 2502750 A

80...1800 A 802750 A

8016 300 A

12630 A 25850 A

1000 V

a 1000 V c 440 or 1500 V 16

3000 V

690 V or 1000 V

a 1000 V c 1050 V 2 or 4

14

18

3 or 4

CR1 F CR1 B

CVp

CEp CSp CG p

LC1 DpG LP1 DpG LC1 FGppp

CR3 pB

5/218 to 5/227

5/194 and 5/195

Please consult your Regional Sales Office

5/3

Selection guide

TeSys contactors
From 6 to 16 A

Applications

Simple automation systems

Rated operational current

Ie max AC-3 (Ue y 440 V) Ie AC-1 ( y 40 C)

6A 12 A

6A

Rated operational voltage

690 V

Number of poles

2 or 3

Rated operational power in category AC-3

220/240 V 380/400 V 415/440 V 500 V 660/690 V

1.1 kW 2.2 kW 2.2 kW

1.5 kW 2.2 kW 2.2/3 kW 3 kW 3 kW

5
Add-on auxiliary contact blocks

1000 V

Front Side Front time delay Front dust and damp protected

Up to 2 N/C or N/O

Up to 4 N/C or N/O 1 N/C

Associated manual-auto thermal overload relays

Class 10 A Class 20 A

0.1116 A

Suppressor modules

Varistor or diode

Varistor, diode + Zener diode or RC circuit

Contactor type references

a c

LC1 SK LP1 SK

LC1 or LC7 K06 LP1 K06

Reversing contactor with mechanical interlock type references

a c

LC2 or LC8 K06 LP2 K06

Pages

Contactors Reversing contactors

5/30 and 5/31

5/10 to 5/13 5/14 to 5/17

5/4

9A 20 A

12 A

16 A

3 or 4

2.2 kW 4 kW 4 kW 4 kW 4 kW

3 kW 5.5 kW 5.5 kW 4 kW 4 kW

3 kW 7.5 kW 7.5 kW 5.5 kW 4 kW

LC1 or LC7 K09 LP1 K09

LC1 or LC7 K12 LP1 K12

LC1 K16

LC2 or LC8 K09 LP2 K09

LC2 or LC8 K12 LP2 K12

LC2 K16

5/5

Characteristics

TeSys contactors
TeSys k contactors and reversing contactors

Environment characteristics
Conforming to standards Product certifications Operating positions LCp and LPp K06 to K12 IEC 60947, NF C 63-110, VDE 0660, BS 5424 UL, CSA Vertical axis Horizontal axis

90

90

180

Without derating Connection Screw clamp terminals Min. 1 x 1.5 1 x 0.75 1 x 0.34 1 x 0.75 1 x 0.75 2 x 2.8 or 1 x 6.35 4 mm x 35 microns N.m 0.81.3

90
Without derating Max. 2x4 2x4

Spring terminals

Faston connectors

Solid conductor Flexible conductor without cable end Flexible conductor with cable end Solid conductor Flexible conductor without cable end Clip

mm2 mm2 mm2 mm2 mm2 mm

Possible positions for LCp K only. Contactor pull-in voltage: 0.85 Uc Max. to IEC 60947 1 x 4 + 1 x 2.5 2 x 2.5 1 x 1.5 + 1 x 2.5 2 x 1.5 2 x 1.5

90

1 x 1.5 + 1 x 2.5 1 x 1.5 1 x 1.5

Solder pins for With locating device between printed circuit board power and control circuits Tightening torque Philips head n 2 and 6 Terminal referencing Conforming to standards EN 50005 and EN 50012 Conforming to IEC 60947 Rated insulation voltage (Ui) Conforming to VDE 0110 gr C Conforming to BS 5424, NF C 20-040 Conforming to CSA 22-2 n 14, UL 508 Rated impulse withstand voltage (Uimp) Protective treatment Degree of protection Ambient air temperature around the device Maximum operating altitude Vibration resistance 5 ... 300 Hz Flame resistance Conforming to IEC 60068 (DIN 50016) Conforming to VDE 0106 Storage Operation Without derating Contactor open Contactor closed Conforming to UL 94 Conforming to NF F 16-101 and 16-102 Contactor open Contactor closed Safe separation of circuits Conforming to VDE 0106 and IEC 60536

Up to 5 contacts, depending on model V V V V kV 690 750 690 600 8 TC (Klimafest, Climateproof) Protection against direct finger contact C C m - 50+ 80 - 25+ 50 2000 2 gn 4 gn Self-extinguishing materials V1 Conforming to requirement 2 On X axis: 6 gn On Y and Z axes: 10 gn On X axis: 10 gn On Y and Z axes: 15 gn SELV (Safety Extra Low Voltage), up to 400 V

Shock resistance (1/2 sine wave, 11 ms)

References : pages 5/10 to 5/17

Dimensions : pages 5/22 and 5/24

Schemes : pages 5/23 and 5/25

5/6

Characteristics (continued)

TeSys contactors
TeSys k contactors and reversing contactors

Pole characteristics
Type LCp or LPp Conventional thermal For ambient temperature current (Ith) y 50 C Rated operational frequency Frequency limits of the operational current Rated operational voltage (Ue) Rated making capacity I rms conforming to NF C 63 110 and IEC 60947 Rated breaking capacity I rms conforming 220/230 V to NF C 63 110 380/400 V and IEC 60947 415 V 440 V 500 V 660/690 V Permissible short time rating In free air for a 1s time t from cold 5 s state ( y 50 C) 10 s 30 s 1 min 3 min u 15 min gG fuse U y 440 V (aM fuse, see page 22009/2) At Ith and 50 Hz Maximum rated operational current for a temperature y 50 C Maximum rated operational current for a temperature y 70 C Rated operational current limits in relation to the on-load factor and operating frequency A Hz Hz V A A A A A A A A A A A A A A A m A A K06 20 50/60 Up to 400 690 110 110 110 110 110 80 70 90 85 80 60 45 40 20 25 3 20 16 for Ue only On-load factor 300 operating cycles/hour 120 operating cycles/hour 30 operating cycles/hour 90 % 13 15 19 60 % 15 18 20 30 % 18 19 20 K09 K12 K16

110 110 110 110 110 80 70 90 85 80 60 45 40 20

144 110 80 70 115 105 100 75 55 50 25

160 110 80 70 115 105 100 75 55 50 25

Short-circuit protection Average impedance per pole Use in category AC-1 resistive circuits, heating, lighting (Ue y 440 V)

A A A

Increase in rated operational current by paralleling of poles

Apply the following coefficients to the above currents; these coefficients take into account an often unbalanced distribution of current between the poles 2 poles in parallel: K = 1.60 3 poles in parallel: K = 2.25 4 poles in parallel: K = 2.80 kW kW kW kW kW kW kW 0.37 0.75 1.5 2.2 3 3 3 Op. cycles/h Power 0.55 1.1 2.2 4 4 4 4 3 5.5 5.5/4 (480) 4 4 600 100 % 4 7.5 5.5/4 (480) 4 4 900 75 % 1200 50 %

Use in category AC-3 squirrel cage motors

Operational power according to the voltage. Voltage 50 or 60 Hz

115 V single-ph. 220 V single-ph. 220/230 V 3-ph. 380/415 V 3-ph. 440/480 V 3-ph. 500/600 V 3-ph. 660/690 V 3-ph.

Maximum operating rate (in operating cycles/hour in relation to % of rated power)

References : pages 5/10 to 5/17

Dimensions : pages 5/22 and 5/24

Schemes : pages 5/23 and 5/25

5/7

Characteristics (continued)

TeSys contactors
TeSys k contactors and reversing contactors

Control circuit characteristics


Type Rated control circuit voltage (Uc) Control voltage limits (y 50 C) single voltage coil Operation Drop-out Average consumption at 20 C and at Uc Inrush Sealed Heat dissipation Operating time at 20 C and at Uc Between coil energisation and: - opening of the N/C contacts - closing of the N/O contacts Between coil de-energisation and: - opening of the N/O contacts - closing of the N/C contacts Maximum immunity to microbreaks Maximum operating rate In operating cycles per hour Mechanical durability at Uc 50/60 Hz coil In millions of operating cycles c coil Wide range coil, Low consumption W V LC1 LC2 a 12690 (1) 0.81.15 Uc (2) u 0.20 Uc 30 VA 4.5 VA 1.3 LC7 LC8 a 24240 (1) 0.851.1 Uc u 0.10 Uc 3 VA 3 VA 3 LP1 LP2 c 12250 (1) 0.81.15 Uc u 0.10 Uc 3W 3W 3 LP4 LP5 c 12120 0.71.30 Uc u 0.10 Uc 1.8 W 1.8 W 1.8

ms ms ms ms ms

515 1020 1020 1525 2 3600 10

2535 3040 30 40 2 3600 10

2535 3040 10 15 2 3600 10

2535 3040 1020 1525 2 3600 30

(1) For mains supplies with a high level of interference (voltage surge > 800 V), use a suppressor module LA4 KE1FC (50129 V) or LA4 KE1UG (130250 V), see page 5/20. (2) LC1 K16: 0.851.15 Uc.

References : pages 5/10 to 5/17

Dimensions : pages 5/22 and 5/24

Schemes : pages 5/23 and 5/25

5/8

Characteristics (continued)

TeSys contactors
TeSys k contactors and reversing contactors

Auxiliary contact characteristics of contactors and instantaneous contact blocks


Number of auxiliary contacts On LCp K or LP p K 3-pole On LA1 K Rated operational voltage (Ue) Up to Rated insulation voltage (Ui) Conforming to BS 5424 Conforming to IEC 60947 Conforming to VDE 0110 group C Conforming to CSA C 22-2 n 14 For ambient temperature y 50 C V V V V V A Hz U min (DIN 19 240) I min Conforming to IEC 60947 and VDE 0660, gG fuse Conforming to I rms IEC 60947 Permissible for 1s 500 ms 100 ms V mA A A A A A M 1 2 or 4 690 690 690 750 600 10 Up to 400 17 5 10 110 80 90 110 > 10

Conventional thermal current (Ith) Frequency of the operational current Minimum switching capacity Short-circuit protection Rated making capacity Short-time rating

Insulation resistance Non-overlap distance

LA1 K: linked contacts mm 0.5 (see schemes pages 5/23 and 5/25) conforming to INRS, BIA and CNA specifications Operational power of contacts a.c. supply, category AC-15 d.c. supply, category DC-13 conforming to IEC 60947 Electrical durability (valid for up to 3600 operating Electrical durability (valid for up to 1200 operating cycles/hour) on an inductive load such as the coil of an cycles/hour) on an inductive load such as the coil of an electromagnet: making current (cos 0.7) = 10 times the electromagnet, without economy resistor, the time constant power broken (cos 0.4). increasing with the load. 110/ 127 240 86 36 5000 220/ 380/ 600/ 230 400 440 690 440 800 880 1200 158 288 317 500 66 120 132 200 10 000 14 000 13 000 9000

1 million operating cycles 3 million operating cycles 10 million operating cycles Occasional making capacity

V VA VA VA VA

24 48 17 7 1000

48 96 34 14 2050

V W W W W

24 120 55 15 720

48 80 38 11 600

110 60 30 9 400

220 52 28 8 300

440 51 26 7 230

600 50 25 6 200

Power broken in VA

Power broken in W

1 Breaking limit of contacts valid 16 000 for: 10 000 - maximum of 50 operating 8000 cycles at 10 s intervals 6000 5000 (power broken = making 4000 current x cos 0.7). 3000 2 Electrical durability of contacts 2000 for: - 1 million operating cycles (2a) 1000 - 3 million operating cycles (2b) 800 - 10 million operating cycles (2c). 600 500 3 Breaking limit of contacts valid 400 300 for: 200 - maximum of 20 operating cycles at 10 s intervals with current 100 passing for 0.5 s per operating 80 cycle. 60 4 Thermal limit. 40
24 48

1000 700

1
250

500

3
300 200 100 80 60 50 40 30 20

200 140 100

2a 2b

2a
50

2c 2b 2c
20 110 120 220 380 500 440 690 V 12 24 48 110 220 440 600 V 10 8 6

References : page 5/19

Dimensions : pages 5/22 and 5/24

Schemes : pages 5/23 and 5/25

5/9

References

TeSys contactors
Contactors for motor control, 6 to 16 A in category AC-3 and 6 to 12 A in category AC-4
Control circuit: a.c.

Contactor selection according to utilisation category, see pages 5/160 to 5/163 and 5/166 to 5/169. Mounting on 35 mm 7 rail or 4 screw fixing. Screws in the open "ready-to-tighten" position. Add-on auxiliary contact blocks and accessories, see pages 5/18 to 5/21.

106151_1

3-pole contactors for standard applications


Standard power ratings of 3-phase motors 50-60 Hz in category AC-3 220 V 230 V LC1 K0910pp kW 1.5
106153_1

380 V 415 V kW 2.2 4 5.5 7.5

440/500 V 660/690 V kW 3 4 4 (> 440) 5.5 (440) 4 (> 440) 5.5 (440)

Rated operational current in category AC-3 440 V up to A 6 9 12 16

Instantaneous auxiliary contacts

Basic reference, to be completed by adding the voltage code (1) (2)

Weight

kg 1 1 1 1 1 1 1 1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 K0610pp K0601pp K0910pp K0901pp K1210pp K1201pp K1610pp K1601pp 0.180 0.180 0.180 0.180 0.180 0.180 0.180 0.180

Screw clamp connections

2.2 3 4

Spring terminal connections


For 6 to 12 A ratings only, in the references selected above, insert a figure 3 before the voltage code. Example: LC1 K0610pp becomes LC1 K06103pp. LC1 K09103pp

Faston connectors, 1 x 6.35 or 2 x 2.8


For 6 to 16 A ratings, in the references selected above, insert a figure 7 before the voltage code. Example: LC1 K0610pp becomes LC1 K06107pp.

106158_1

Solder pins for printed circuit boards


For 6 to 16 A ratings, in the references selected above, insert a figure 5 before the voltage code. Example: LC1 K0610pp becomes LC1 K06105pp.

3-pole silent contactors


Recommended for use in areas sensitive to noise, high interference mains supplies, etc. Coil with rectifier incorporated, suppressor fitted as standard.

Screw clamp connections


LC1 K09107pp 1.5 2.2
106152_1

2.2 4 5.5

3 4 4 (> 440) 5.5 (440)

6 9 12

1 1 1

1 1 1

LC7 LC7 LC7 LC7 LC7 LC7

K0610pp K0601pp K0910pp K0901pp K1210pp K1201pp

0.225 0.225 0.225 0.225 0.225 0.225

Faston connectors, 1 x 6.35 or 2 x 2.8


In the references selected above, insert a figure 7 before the voltage code. Example: LC7 K0610pp becomes LC7 K06107pp.

Solder pins for printed circuit boards


In the references selected above, insert a figure 5 before the voltage code. Example: LC7 K0610pp becomes LC7 K06105pp. (1) Standard control circuit voltages (for other voltages, please consult your Regional Sales Office): a.c. supply Contactors LC1 K (0.81.15 Uc) (0.851.1 Uc) Volts 12 20 24 (2) 36 42 48 110 115 120 127 200/208 220/230 230 230/240 50/60 Hz J7 Z7 B7 C7 D7 E7 F7 FE7 G7 FC7 L7 M7 P7 U7 Volts 256 277 380/400 400 400/415 440 480 500 575 600 660/690 50/60 Hz W7 UE7 Q7 V7 N7 R7 T7 S7 SC7 X7 Y7 Up to and including 240 V, coil with integral suppression device available: add 2 to the code required. Example: J72. Contactors LC7 K (0.851.1 Uc) Volts 24 42 48 110 115 220 230/240 50/60 Hz B7 D7 E7 F7 FE7 M7 U7 (2) For mains supplies with a high level of interference (voltage surge > 800 V), use a suppressor module LA4 KE1FC (50129 V) or LA4 KE1UG (130250 V), see page 5/20.

LC1 K09105 pp

106162_1

LC7 K0910pp

Selection : pages 5/160 and 5/169

Characteristics : pages 5/6 to 5/9

Dimensions : page 5/22

Schemes : page 5/23

5/10

References

TeSys contactors
Contactors for motor control, 6 to 12 A in categories AC-3 and AC-4
Control circuit: d.c. or low consumption

Contactor selection according to utilisation category, see pages 5/160 to 5/163 and 5/166 to 5/169. Mounting on 35 mm 7 rail or 4 screw fixing. Screws in the open "ready-to-tighten" position. Add-on auxiliary contact blocks and accessories, see pages 5/18 to 5/21.

106155_1

3-pole contactors, d.c. supply


Standard power ratings of 3-phase motors 50-60 Hz in category AC-3 220 V 230 V kW 1.5
106157_1

LP1 K0910pp

380 V 415 V kW 2.2 4 5.5

440/500 V 660/690 V kW 3 4 4 (> 440) 5.5 (440)

Rated operational current in category AC-3 440 V up to A 6 9 12

Instantaneous auxiliary contacts

Basic reference, to be completed by adding the voltage code (1) (2)

Weight

kg 1 1 1 1 1 1 LP1 LP1 LP1 LP1 LP1 LP1 K0610 pp K0601 pp K0910 pp K0901 pp K1210 pp K1201 pp 0.225 0.225 0.225 0.225 0.225 0.225

Screw clamp connections

2.2 3

Spring terminal connections


In the references selected above, insert a figure 3 before the voltage code. Example: LP1 K0610pp becomes LP1 K06103pp.

Faston connectors, 1 x 6.35 or 2 x 2.8


LP1 K09103pp In the references selected above, insert a figure 7 before the voltage code. Example: LP1 K0610pp becomes LP1 K06107pp.

Solder pins for printed circuit boards


106156_1

In the references selected above, insert a figure 5 before the voltage code. Example: LP1 K0610pp becomes LP1 K06105pp.

3-pole low consumption contactors


Compatible with programmable controller outputs. LED indicator incorporated (except models LP4 KppppFW3 and LP4 KppppGW3). Wide range coil (0.71.30 Uc), suppressor fitted as standard, consumption 1.8 W.

Screw clamp connections


1.5 LP1 K09107pp 2.2 3 4 5.5 4 4 (> 440) 5.5 (440) 9 12 2.2 3 6 1 1 1 1 1 1 LP4 LP4 LP4 LP4 LP4 LP4 K0610 pp K0601 pp K0910 pp K0901 pp K1210 pp K1201 pp 0.235 0.235 0.235 0.235 0.235 0.235

106159_1

Spring terminal connections


In the references selected above, insert a figure 3 before the voltage code. Example: LP4 K0610pp becomes LP4 K06103pp.

Faston connectors, 1 x 6.35 or 2 x 2.8


In the references selected above, insert a figure 7 before the voltage code. Example: LP4 K0610pp becomes LP4 K06107pp. LP1 K09105pp

Solder pins for printed circuit boards


In the references selected above, insert a figure 5 before the voltage code. Example: LP4 K0610pp becomes LP4 K06105pp. (1) Standard control circuit voltages (for other voltages, please consult your Regional Sales Office): d.c. supply (contactors LP1 K: 0.8 1.15 Uc) Volts 12 20 24 (2) 36 48 60 72 100 110 125 155 174 200 220 Code JD ZD BD CD ED ND SD KD FD GD PD QD LD MD Coil with integral suppression device available: add 3 to the code required. Example: JD3

106160_1

230 240 250 MPD MUD UD

Low consumption (contactors LP4 K: 0.7 130 Uc) Volts 12 20 24 48 72 110 120 Code JW3 ZW3 BW3 EW3 SW3 FW3 GW3 (2) For LP1 K only, when connecting an electronic sensor or timer in series with the contactor coil, select a 20 V coil (a control circuit voltage code Z7, c control circuit voltage code ZD) so as to compensate for the incurred voltage drop. LP4 K0910pp

Selection : pages 5/160 and 5/169

Characteristics : pages 5/6 to 5/9

Dimensions : page 5/22

Schemes : page 5/23

5/11

References

TeSys contactors
Contactors for control in category AC-1, 20 A
Control circuit: a.c.

Contactor selection according to utilisation category, see pages 5/164 and 5/161. Mounting on 35 mm 7 rail or 4 screw fixing. Screws in the open "ready-to-tighten" position. Add-on auxiliary contact blocks and accessories, see pages 5/18 to 5/21.
106150_1

3 or 4-pole contactors for standard applications (1)


Non-inductive loads Category AC-1 Maximum current at y 50 C A Number of poles Instantaneous Basic reference, auxiliary contacts to be completed by adding the voltage code (2) (3) Weight

kg 3 3 4 2 1 1 LC1 or LC1 LC1 or LC1 LC1 or LC1 LC1 K0910pp K1210pp K0901pp K1201pp K09004pp K12004pp K09008pp 0.180 0.180 0.180 0.180 0.180 0.180 0.180

Screw clamp connections


LC1 K09004pp 20

106153_1

Spring terminal connections


In the references selected above, insert a figure 3 before the voltage code. Example: LC1 K0910pp becomes LC1 K09103pp.

Faston connectors, 1 x 6.35 or 2 x 2.8


In the references selected above, insert a figure 7 before the voltage code. Example: LC1 K0910pp becomes LC1 K09107pp. LC1 K09103pp

Solder pins for printed circuit boards


In the references selected above, insert a figure 5 before the voltage code. Example: LC1 K0910pp becomes LC1 K09105pp.

5
106158_1

3 or 4-pole silent contactors (1)


Recommended for use in areas sensitive to noise, high interference mains supplies, etc. Coil with rectifier incorporated, suppressor fitted as standard.

Screw clamp connections


20 3 3 4 LC1 K09107pp 2 2 1 1 LC7 or LC7 LC7 or LC7 LC7 or LC7 LC7 K0910pp K1210pp K0901pp K1201pp K09004pp K12004pp K09008pp 0.225 0.225 0.225 0.225 0.225 0.225 0.225

Faston connectors, 1 x 6.35 or 2 x 2.8


In the references selected above, insert a figure 7 before the voltage code. Example: LC7 K0910pp becomes LC7 K09107pp.
106163_1

Solder pins for printed circuit boards


In the references selected above, insert a figure 5 before the voltage code. Example: LC7 K0910pp becomes LC7 K09105pp. (1) Selection between 9 and 12 A ratings according to number of operating cycles, see AC-1 curve on page 5/164. (2) Standard control circuit voltages (for other voltages, please consult your Regional Sales Office): a.c. supply Contactors LC1 K (0.81.15 Uc) (0.851.1 Uc) Volts 12 20 24 (3) 36 42 48 110 115 120 127 200/208 220/230 230 230/240 50/60 Hz J7 Z7 B7 C7 D7 E7 F7 FE7 G7 FC7 L7 M7 P7 U7 Volts 256 277 380/400 400 400/415 440 480 500 575 600 660/690 50/60 Hz W7 UE7 Q7 V7 N7 R7 T7 S7 SC7 X7 Y7 Up to and including 240 V, coil with integral suppression device available: add 2 to the code required. Example: J72. Contactors LC7 K (0.81.1 Uc) Volts 24 42 48 110 115 220 230/240 50/60 Hz B7 D7 E7 F7 FE7 M7 U7 (3) For mains supplies with a high level of interference (voltage surge > 800 V), use a suppressor module LA4 KE1FC (50129 V) or LA4 KE1UG (130250 V), see page 5/20.

LC1 K09004pp

Selection : pages 5/164 and 5/165

Characteristics : pages 5/6 to 5/9

Dimensions : page 5/22

Schemes : page 5/23

5/12

References

TeSys contactors
Contactors for control in category AC-1, 20 A
Control circuit: d.c. or low consumption

Contactor selection according to utilisation category, see pages 5/164 and 5/165. Mounting on 35 mm 7 rail or 4 screw fixing. Screws in the open "ready-to-tighten" position. Add-on auxiliary contact blocks and accessories, see pages 5/18 to 5/21.
106154_1

3 and 4-pole contactors, d.c. supply (1)


Non-inductive loads Category AC-1 Maximum current at y 50 C A Number of poles Instantaneous auxiliary contacts Basic reference, to be completed by adding the voltage code (2) (3) Weight

kg 3 3 4 2 1 1 LP1 or LP1 LP1 or LP1 LP1 or LP1 LP1 K0910pp K1210pp K0901pp K1201pp K09004pp K12004pp K09008pp 0.225 0.225 0.225 0.225 0.225 0.225 0.225

Screw clamp connections


20 LC1 K09004 pp

106157_1

Spring terminal connections


In the references selected above, insert a figure 3 before the voltage code. Example: LP1 K0910pp becomes LP1 K09103pp.

Faston connectors, 1 x 6.35 or 2 x 2.8


In the references selected above, insert a figure 7 before the voltage code. Example: LP1 K0910pp becomes LP1 K09107pp. LC1 K09103 pp

Solder pins for printed circuit boards


In the references selected above, insert a figure 5 before the voltage code. Example: LP1 K0910pp becomes LP1 K09105pp.

3 or 4-pole low consumption contactors (1)


106156_1

Compatible with programmable controller outputs. LED indicator incorporated (except models LP4 KppppFW3 and LP4 KppppGW3). Wide range coil (0.71.30 Uc), suppressor fitted as standard, consumption 1.8 W.

Screw clamp connections


20 3 3 LC1 K09105pp 4 2 2 1 1 LP4 or LP4 LP4 or LP4 LP4 or LP4 LP4 K0910ppp K1210ppp K0901ppp K1201ppp K09004ppp K12004ppp K09008ppp 0.235 0.235 0.235 0.235 0.235 0.235 0.235

Spring terminal connections


106151_1

In the references selected above, insert a figure 3 before the voltage code. Example: LP4 K0910pp becomes LP4 K09103pp.

Faston connectors, 1 x 6.35 or 2 x 2.8


In the references selected above, insert a figure 7 before the voltage code. Example: LP4 K0910pp becomes LP4 K09107pp.

Solder pins for printed circuit boards


In the references selected above, insert a figure 5 before the voltage code. Example: LP4 K0910pp becomes LP4 K09105pp. (1) Selection between 9 and 12 A ratings according to number of operating cycles, see AC-1 curve on page 5/164. (2) Standard control circuit voltages (for other voltages, please consult your Regional Sales Office): d.c. supply (contactors LP1 K: 0.8 1.15 Uc) Volts c 12 20 24 (3) 36 48 60 72 100 110 125 155 174 200 220 230 240 250 Code JD ZD BD CD ED ND SD KD FD GD PD QD LD MD MPD MUD UD Coil with integral suppression device available: add 3 to the code required. Example: JD3. Low consumption (contactors LP4 K: 0.7 130 Uc) Volts c 12 20 24 48 72 110 120 Code JW3 ZW3 BW3 EW3 SW3 FW3 GW3 (3) For LP1 K only, when connecting an electronic sensor or timer in series with the contactor coil, select a 20 V coil (a control circuit voltage code Z7, c control circuit voltage code ZD) so as to compensate for the incurred voltage drop.

LC1 K09004pp

Selection : pages 5/164 and 5/165

Characteristics : pages 5/6 to 5/9

Dimensions : page 5/22

Schemes : page 5/23

5/13

References

TeSys contactors
Reversing contactors for motor control, 6 to 16 A in category AC-3 and 6 to 12 A in category AC-4
Control circuit: a.c.

Reversing contactor selection according to utilisation category, see pages 5/160 to 5/163 and 5/166 to 5/169. Integral mechanical interlock. It is essential to link the contacts of the electrical interlock. Pre-wired power circuit connections as standard on screw clamp versions. Mounting on 35 mm 7 rail or 4 screw fixing. Screws in the open "ready-to-tighten" position. Add-on auxiliary contact blocks and accessories, see pages 5/18 to 5/21.

3-pole reversing contactors for standard applications


565010

Standard power ratings of 3-phase motors 50/60 Hz in category AC-3 220 V 230 V kW 1.5 2.2 3 4 380 V 415 V kW 2.2 4 5.5 7.5 440/500 V 660/690 V kW 3 4 4 (> 440) 5.5 (440) 4 (> 440) 5.5 (440)

Rated operational current in category AC-3 440V up to A 6 9 12 16

Instantaneous auxiliary contacts

Basic reference, to be completed by adding the voltage code (1) (2)

Weight

kg 1 1 1 1 1 1 1 1 LC2 K0610pp LC2 K0601pp LC2 K0910pp LC2 K0901pp LC2 K1210pp LC2 K1201pp LC2 K1610pp LC2 K1601pp 0.390 0.390 0.390 0.390 0.390 0.390 0.390 0.390

Screw clamp connections


LC2 K0910pp

565011

Spring terminal connections


For 6 to 12 A ratings only, in the references selected above, insert a figure 3 before the voltage code. Example: LC2 K0610pp becomes LC2 K06103pp.

Faston connectors, 1 x 6.35 or 2 x 2.8


For 6 to 16 A ratings, in the references selected above, insert a figure 7 before the voltage code. Example: LC2 K0610pp becomes LC2 K06107pp.

LC2 K09105pp

Solder pins for printed circuit boards


For 6 to 16 A ratings, in the references selected above, insert a figure 5 before the voltage code. Example: LC2 K0610pp becomes LC2 K06105pp.

3-pole silent reversing contactors


Recommended for use in areas sensitive to noise, high interference mains supplies, etc. Coil with rectifier incorporated, suppressor fitted as standard.

Screw clamp connections


1.5 2.2 3 2.2 4 5.5 3 4 4 (> 440) 5.5 (440) 6 9 12 1 1 1 1 1 1 LC8 K0610pp LC8 K0601pp LC8 K0910pp LC8 K0901pp LC8 K1210pp LC8 K1201pp 0.480 0.480 0.480 0.480 0.480 0.480

Faston connectors, 1 x 6.35 or 2 x 2.8


In the references selected above, insert a figure 7 before the voltage code. Example: LC8 K0610pp becomes LC8 K06107pp.

Solder pins for printed circuit boards


In the references selected above, insert a figure 5 before the voltage code. Example: LC8 K0610pp becomes LC8 K06105pp. (1) Standard control circuit voltages (for other voltages, please consult your Regional Sales Office): a.c. supply Reversing contactors LC2 K (0.81.15 Uc) (0.851.1 Uc) Volts 12 20 24 (2) 36 42 48 110 115 120 127 200/208 220/230 230 230/240 50/60 Hz J7 Z7 B7 C7 D7 E7 F7 FE7 G7 FC7 L7 M7 P7 U7 Volts 256 277 380/400 400 400/415 440 480 500 575 600 660/690 50/60 Hz W7 UE7 Q7 V7 N7 R7 T7 S7 SC7 X7 Y7 Up to and including 240 V, coil with integral suppression device available: add 2 to the code required. Example: J72 Reversing contactors LC8 K (0.81.1 Uc) Volts 24 42 48 110 115 220 230/240 50/60 Hz B7 D7 E7 F7 FE7 M7 U7 (2) For mains supplies with a high level of interference (voltage surge > 800 V), use a suppressor module LA4 KE1FC (50129 V) or LA4 KE1UG (130250 V), see page 5/20.

Selection : pages 5/160 to 5/169

Characteristics : pages 5/6 to 5/9

Dimensions : page 5/24

Schemes : page 5/25

5/14

References

TeSys contactors
Reversing contactors for motor control, 6 to 12 A in categories AC-3 and AC-4
Control circuit: d.c. or low consumption

Reversing contactor selection according to utilisation category, see pages 5/160 to 5/163 and 5/166 to 5/169. Integral mechanical interlock. It is essential to link the contacts of the electrical interlock. Pre-wired power circuit connections as standard on screw clamp versions. Mounting on 35 mm 7 rail or 4 screw fixing. Screws in the open "ready-to-tighten" position. Add-on auxiliary contact blocks and accessories, see pages 5/18 to 5/21.

3-pole reversing contactors, d.c. supply


Standard power ratings of 3-phase motors 50-60 Hz in category AC-3 220 V 230 V kW 1.5 2.2 3 380 V 415 V kW 2.2 4 5.5 440/500 V 660/690 V kW 3 4 4 (> 440) 5.5 (440) Rated operational current in category AC-3 440V up to A 6 9 12 1 1 1 1 1 1 LP2 LP2 LP2 LP2 LP2 LP2 K0610 pp K0601 pp K0910 pp K0901 pp K1210 pp K1201 pp Instantaneous auxiliary contacts Basic reference, to be completed by adding the voltage code (1) (2) Weight

kg 0.480 0.480 0.480 0.480 0.480 0.480

Screw clamp connections

Spring terminal connections


In the references selected above, insert a figure 3 before the voltage code. Example: LP2 K0610pp becomes LP2 K06103pp.

Faston connectors, 1 x 6.35 or 2 x 2.8


In the references selected above, insert a figure 7 before the voltage code. Example: LC2 K0610pp becomes LC2 K06107pp.

Solder pins for printed circuit boards


For 6 to 16 A ratings, in the references selected above, insert a figure 5 before the voltage code. Example: LC2 K0610pp becomes LC2 K06105pp.

3-pole low consumption reversing contactors


Compatible with programmable controller outputs. LED indicator incorporated (except models LP5-K ppppFW3 and LP5-KppppGW3). Wide range coil (0.71.30 Uc), suppressor fitted as standard, consumption 1.8 W.

Screw clamp connections


1.5 2.2 3 2.2 4 5.5 3 4 4 (> 440) 5.5 (440) 6 9 12 1 1 1 1 1 1 LP5 LP5 LP5 LP5 LP5 LP5 K0610 pp K0601 pp K0910 pp K0901 pp K1210 pp K1201 pp 0.490 0.490 0.490 0.490 0.490 0.490

Spring terminal connections


In the references selected above, insert a figure 3 before the voltage code. Example: LP5 K0610pp becomes LP5 K06103pp.

Faston connectors, 1 x 6.35 or 2 x 2.8


In the references selected above, insert a figure 7 before the voltage code. Example: LP5 K0610pp becomes LP5 K06107pp.

Solder pins for printed circuit boards


In the references selected above, insert a figure 5 before the voltage code. Example: LP5 K0610pp becomes LP5 K06105pp. (1) Standard control circuit voltages (for other voltages, please consult your Regional Sales Office): d.c. supply Reversing contactors LP2 K (0.81.15 Uc) Volts 12 20 24 (3) 36 48 60 72 100 110 125 155 174 200 220 Code JD ZD BD CD ED ND SD KD FD GD PD QD LD MD Coil with integral suppression device available: add 3 to the code required. Example: JD3 .

230 240 250 MPD MUD UD

Low consumption Reversing contactors LP5 K (0.71.30 Uc) Volts 12 20 24 48 72 110 120 Code JW3 ZW3 BW3 EW3 SW3 FW3 GW3 (2) For LP2 K only, when connecting an electronic sensor or timer in series with the contactor coil, select a 20 V coil (a control circuit voltage code Z7, c control circuit voltage code ZD) so as to compensate for the incurred voltage drop. Selection : pages 5/160 to 5/169 Characteristics : pages 5/6 to 5/9 Dimensions : page 5/24 Schemes : page 5/25

5/15

References

TeSys contactors
Reversing contactors for control in category AC-1, 20 A
Control circuit: a.c.

Warning: reversing contactors LC2 K0910pp and LC2 K0901pp are pre-wired for reverse motor operation as standard. Reversing contactor selection according to utilisation category, see pages 5/164 and 5/165. Integral mechanical interlock. It is essential to link the contacts of the electrical interlock. Mounting on 35 mm 7 rail or 4 screw fixing. Screws in the open "ready-to-tighten" position. Add-on auxiliary contact blocks and accessories, see pages 5/18 to 5/21.

565012

3 or 4-pole reversing contactors for standard applications (1)


Non-inductive loads Category AC-1 Maximum current at y 50 C LC2 K0910pp A kg 3 3 4
565013

Number of poles

Instantaneous auxiliary contacts

Basic reference, to be completed by adding the voltage code (2) (3)

Weight

Screw clamp connections


20 1 or 1 or or LC2 K0910pp LC2 K1210pp LC2 K0901pp LC2 K1201pp LC2 K09004 pp LC2 K12004 pp 0.390 0.390 0.390 0.390 0.380 0.380

Spring terminal connections


In the references selected above, insert a figure 3 before the voltage code. Example: LC2 K0910pp becomes LC2 K09103pp.

Faston connectors, 1 x 6.35 or 2 x 2.8


In the references selected above, insert a figure 7 before the voltage code. Example: LC2 K0910pp becomes LC2 K09107pp. LC2 K09105pp

Solder pins for printed circuit boards

In the references selected above, insert a figure 5 before the voltage code. Example: LC2 K0910pp becomes LC2 K09105pp.

3 or 4-pole silent reversing contactors (1)


Recommended for use in areas sensitive to noise, high interference mains supplies, etc. Coil with rectifier incorporated, suppressor fitted as standard.

Screw clamp connections


565014

20

3 3 4

or 1 or or

LC8 K0910pp LC8 K1210pp LC8 K0901pp LC8 K1201pp LC8 K09004 pp LC8 K12004 pp

0.480 0.480 0.480 0.480 0.470 0.470

Faston connectors, 1 x 6.35 or 2 x 2.8


LC2 K09004pp In the references selected above, insert a figure 7 before the voltage code. Example: LC8 K0910pp becomes LC8 K09107pp.

Solder pins for printed circuit boards


In the references selected above, insert a figure 5 before the voltage code. Example: LC8 K0910pp becomes LC8 K09105pp. (1) Selection between 9 and 12 A ratings according to number of operating cycles, see AC-1 curve on page 5/164. (2) Standard control circuit voltages (for other voltages, please consult your Regional Sales Office): a.c. supply Reversing contactors LC2 K (0.81.15 Uc) (0.851.1 Uc) Volts 12 20 24 (3) 36 42 48 110 115 120 127 200/208 220/230 230 230/240 50/60 Hz J7 Z7 B7 C7 D7 E7 F7 FE7 G7 FC7 L7 M7 P7 U7 Volts 256 277 380/400 400 400/415 440 480 500 575 600 660/690 50/60 Hz W7 UE7 Q7 V7 N7 R7 T7 S7 SC7 X7 Y7 Up to and including 240 V, coil with integral suppression device available: add 2 to the code required. Example: J72. Reversing contactors LC8 K (0.81.1 Uc) Volts 24 42 48 110 115 220 230/240 50/60 Hz B7 D7 E7 F7 FE7 M7 U7 (3) For mains supplies with a high level of interference (voltage surge > 800 V), use a suppressor module LA4 KE1FC (50129 V) or LA4 KE1UG (130250 V), see page 5/20.

Selection : pages 5/164 and 5/165

Characteristics : pages 5/6 to 5/9

Dimensions : page 5/24

Schemes : page 5/25

5/16

References

TeSys contactors
Reversing contactors for control in category AC-1, 20 A
Control circuit: d.c. or low consumption

Warning: reversing contactors LP2 K0910pp and LP2 K0901pp are pre-wired for reverse motor operation as standard. Reversing contactor selection according to utilisation category, see pages 5/164 and 5/165. Integral mechanical interlock. It is essential to link the contacts of the electrical interlock. Mounting on 35 mm 7 rail or 4 screw fixing. Screws in the open "ready-to-tighten" position. Add-on auxiliary contact blocks and accessories, see pages 5/18 to 5/21.

3 or 4-pole reversing contactors, d.c. supply (1)


Non-inductive loads Category AC-1 Maximum current at y 50 C Number of poles Instantaneous auxiliary contacts Basic reference, to be completed by adding the voltage code (2) (3) Weight

kg 3 3 4 1 or 1 or or LP2 LP2 LP2 LP2 LP2 LP2 K0910pp K1210pp K0901pp K1201pp K09004pp K12004pp 0.480 0.480 0.480 0.480 0.480 0.480

Screw clamp connections


20

Spring terminal connections


In the references selected above, insert a figure 3 before the voltage code. Example: LP2 K0910pp becomes LP2 K09103pp.

Faston connectors, 1 x 6.35 or 2 x 2.8


In the references selected above, insert a figure 7 before the voltage code. Example: LP2 K0910pp becomes LP2 K09107pp.

Solder pins for printed circuit boards


In the references selected above, insert a figure 5 before the voltage code. Example: LP2 K0910pp becomes LP2 K09105pp.

3 or 4-pole low consumption reversing contactors (1)


Compatible with programmable controller outputs. LED indicator incorporated (except models LP5 KppppFW3 and LP5 KppppGW3). Wide range coil (0.71.30 Uc), suppressor fitted as standard, consumption 1.8 W.

Screw clamp connections


20 3 3 4 1 or 1 or or LP5 LP5 LP5 LP5 LP5 LP5 K0910ppp K1210ppp K0901ppp K1201ppp K09004ppp K12004ppp 0.490 0.490 0.490 0.490 0.490 0.490

Spring terminal connections


In the references selected above, insert a figure 3 before the voltage code. Example: LP5 K0910pp becomes LP5 K09103pp.

Faston connectors, 1 x 6.35 or 2 x 2.8


In the references selected above, insert a figure 7 before the voltage code. Example: LP5 K0910pp becomes LP5 K09107pp.

Solder pins for printed circuit boards


In the references selected above, insert a figure 5 before the voltage code. Example: LP5 K0910pp becomes LP5 K09105pp. (1) Selection between 9 and 12 A ratings according to number of operating cycles, see AC-1 curve on page 5/164. (2) Standard control circuit voltages (for other voltages, please consult your Regional Sales Office): d.c. supply (reversing contactors LP2 K: 0.81.15 Uc) Volts c 12 20 24 (3) 36 48 60 72 100 110 125 155 174 200 220 230 240 250 Code JD ZD BD CD ED ND SD KD FD GD PD QD LD MD MPD MUD UD Coil with integral suppression device available: add 3 to the code required. Example: JD3. Low consumption (reversing contactors LP5 K: 0.7 130 Uc) Volts c 12 20 24 48 72 110 120 Code JW3 ZW3 BW3 EW3 SW3 FW3 GW3 (3) For LP2 K only, when connecting an electronic sensor or timer in series with the contactor coil, select a 20 V coil (a control circuit voltage code Z7, c control circuit voltage code ZD) so as to compensate for the incurred voltage drop.

Selection : pages 5/164 and 5/165

Characteristics : pages 5/6 to 5/9

Dimensions : page 5/24

Schemes : page 5/25

5/17

Presentation

TeSys contactors
TeSys k contactors and reversing contactors
Auxiliary contact blocks

LC1, LC7, LP1 K

LP4

LC1, LC7, LP1 K

LP4

LC1, LP1 K LP4

LC1, LC7, LP1 K

5/18

References

TeSys contactors
TeSys k contactors and reversing contactors
Auxiliary contact blocks

Instantaneous auxiliary contact blocks


Recommended for standard applications. Clip-on front mounting, 1 block per contactor
Connection For use on contactors Composition Reference Weight

kg Screw clamp terminals All products with screw clamp terminals 2 1 All products with screw clamp terminals 4 except low consumption 3 2 1 All products with spring terminals 2 1 All products with spring terminals 4 except low consumption 3 2 1 All products with Faston connectors 2 1 All products with Faston connectors 4 except low consumption 3 2 1 2 1 1 2 3 4 2 1 1 2 3 4 2 1 1 2 3 4 LA1 KN20 LA1 KN02 LA1 KN11 LA1 KN40 LA1 KN31 LA1 KN22 LA1 KN13 LA1 KN04 LA1 KN203 LA1 KN023 LA1 KN113 LA1 KN403 LA1 KN313 LA1 KN223 LA1 KN133 LA1 KN043 LA1 KN207 LA1 KN027 LA1 KN117 LA1 KN407 LA1 KN317 LA1 KN227 LA1 KN137 LA1 KN047 0.045 0.045 0.045 0.045 0.045 0.045 0.045 0.045 0.045 0.045 0.045 0.045 0.045 0.045 0.045 0.045 0.045 0.045 0.045 0.045 0.045 0.045 0.045 0.045

Spring terminals

Faston connectors, 1 x 6.35 or 2 x 2.8

With terminal referencing to standard EN 50012. Clip-on front mounting, 1 block per contactor
Screw clamp terminals with referencing conforming to standard EN 50012 All 3-pole + N/O products with screw clamp terminals except LP4 and LP5 K12 All 3-pole + N/O products with screw clamp terminals except LP4 or LP5 K06, K09 and K12 All 4-pole products with screw clamp terminals except LP4 or LP5 K12 All 4-pole products with screw clamp terminals except LP4 or LP5 K09 and K12 1 3 2 1 1 2 1 1 2 3 1 LA1 KN02M LA1 KN11M LA1 KN31M LA1 KN22M LA1 KN13M LA1 KN11P 0.045 0.045 0.045 0.045 0.045 0.045

LA1 KN22P

0.045

Electronic time delay auxiliary contact blocks


Relay output with common point changeover contact, a or c 240 V, 2 A maximum. Control voltage 0.851.1 Uc. Maximum switching capacity 250 VA or 150 W. Operating temperature -10+ 60 C. Reset time: 1.5 s during the time delay period, 0.5 s after the time delay period.

Clip-on front mounting, 1 block per contactor


Voltage Type Timing range Composition Reference Weight

V a or c 2448 a 110240

s On-delay 130 On-delay 130

1 1

LA2 KT2E LA2 KT2U

kg 0.040 0.040

Characteristics : page 5/9

Dimensions : pages 5/22 and 5/24

Schemes : pages 5/23 and 5/25

5/19

References

TeSys contactors
TeSys k contactors and reversing contactors
Suppressor modules incorporating LED indicator

References
565018

Mounting and connection

Type

For voltages

Sold in lots of 5

Unit reference LA4 KE1B

Weight kg 0.010

Clip-on fixing on the front Varistor (1) of contactors LC1 and LP1, with locating device. No tools required.

a and c 1224 V

a and c 3248 V

LA4 KE1E

0.010

a and c 50129 V

LA4 KE1FC

0.010

a and c 130250 V 5

LA4 KE1UG

0.010

LA4 Kppp

Diode + Zener diode (2) c 1224 V

LA4 KC1B

0.010

c 3248 V

LA4 KC1E

0.010

RC (3)

a 110250 V

LA4 KA1U

0.010

(1) Protection provided by limiting the transient voltage to 2 Uc max. Maximum reduction of transient voltage peaks. Slight increase in drop-out time (1.1 to 1.5 times the normal time). (2) No overvoltage or oscillating frequency. Polarised component. Slight increase in drop-out time (1.1 to 1.5 times the normal time). (3) Protection by limiting the transient voltage to 3 Uc max. and limitation of the oscillating frequency. Slight increase in drop-out time (1.2 to 2 times the normal time).

Characteristics : page 5/9

Dimensions : pages 5/22 and 5/24

Schemes : pages 5/23 and 5/25

5/20

References

TeSys contactors
TeSys k contactors and reversing contactors
Accessories

565019

Mounting and marking accessories


Description Application Sold in lots of Clip-on 1 Unit reference LA9 D973 Weight kg 0.025

Mounting plates (1)

For fixing on 1 4 rail

For fixing on 2 4 rails

110/120 mm fixing centres Onto front of contactor

10

DX1 AP25

0.065

Marker holder

Clip-on

100

LA9 D90

0.001

Clip-in markers

4 maximum per contactor

Strips of 10 identical numbers 09 Strips of 10 identical letters AZ

25

AB1 Pp (2)

0.002

25

AB1 Gp (2)

0.002

DX1 AP25
565020

Connection accessories
Description Application Sold in lots of With screw clamps 4 Unit preference LA9 E01 Weight kg 0.010

Paralleling links

For 2 poles

For 4 poles

With screw clamps

LA9 E02

0.015

Set of 6 power connections

For 3-pole reversing contactors for motor control For 4-pole changeover contactor pairs

For contactors with screw clamp terminals

100

LA9 K0969

0.010

5
100 LA9 K0970 0.010

Set of 4 power connections LA9 E01

For contactors with screw clamp terminals

(1) Order 1 mounting plate for fixing a contactor and 2 mounting plates for fixing a reversing contactor. (2) Complete the reference by replacing the dot with the required character.

Characteristics : page 5/9

Dimensions : pages 5/22 and 5/24

Schemes : pages 5/23 and 5/25

5/21

Dimensions, mounting

TeSys contactors
5

TeSys k contactors

Contactors
LC1 K, LC7 K, LP1 K, LP4 K On panel On mounting rail AM1 DP200 or AM1 DE200 (7 35 mm)

LA1 K
=

4x4

58

50

58

35

57

35 45

57

45

LA9 D973 On one asymmetrical rail DZ5 MB with clip-on mounting plates

DX1 AP25

DZ5 ME5 5

120

57

21

35 45

57
On printed circuit board

27

45

8,65

= = =

A1

58

50

10x1,6

45

A2

Electronic time delay contact blocks


LA2 KT On contactor

53

LA2 KT

38

38 38 57

Suppressor modules
LA4 Kp On contactor LC1 K or LP1 K

25

27

22

6 22 57

Characteristics : pages 5/6 to 5/9

References : pages 5/10 to 5/13

Schemes : page 5/23

5/22

58

58

110

50

Schemes

TeSys contactors
TeSys k reversing contactors

3-pole contactors
3 P + N/O
3/L2 5/L3 1/L1 7/L4

With integral suppression device


LC7 K 3 P + N/C
3/L2 1/L1 5/L3 21/NC

LP4 K

A1

A2

A1

A2

T1/2

T3/6

T1/2

T2/4

T4/8

T2/4

T3/6

22

A2

4-pole contactors
4P
3/L2 5/L3 1/L1 7/L4 A1

With integral suppression device


LC7 K 2 P N/O + 2 P N/C
R1 R3 1 A1 3

LP4 K

A2

T3/6

T1/2

T2/4

T4/8

A2

R2

R4

A2

Instantaneous auxiliary contacts LA1 K


LA1 KN20, KN207, KN203 2 N/O
53/NO 63/NO

LA1 KN02, KN027, KN023 2 N/C


51/NC 61/NC

LA1 KN11, KN117, KN113 1 N/O + 1 N/C


53/NO 61/NC

52

54

64

62

54

62

A2

+A1

A1

A2

+A1

A1

LA1 KN40, KN407, KN403 4 N/O


53/NO 63/NO 73/NO 83/NO

LA1 KN31, KN317, KN313 3 N/O + 1 N/C


53/NO 73/NO 83/NO 61/NC

LA1 KN22, KN227, KN223 2 N/O + 2 N/C


53/NO 83/NO 61/NC 71/NC

LA1 KN13, KN137, KN133 1 N/O + 3 N/C


53/NO 61/NC 71/NC 81/NC

LA1 KN04, KN047, KN043 4 N/C


51/NC 61/NC 71/NC 81/NC

84

52

62

72
42 41/NC

54

64

74

62

74

54

62

72

54

84

54

62

72

Terminal referencing conforming to standard EN 50012


LA1 KN02M 2 N/C
21/NC 31/NC

LA1 KN11M 1 N/O + 1 N/C


33/NO 21/NC

LA1 KN31M 3 N/O + 1 N/C


33/NO 43/NO 53/NO 21/NC

84

LA1 KN22M 2 N/O + 2 N/C


43/NO 53/NO 21/NC 31/NC

82

LA1 KN13M 1 N/O + 3 N/C


53/NO 54 21/NC 31/NC

22

34

22

32

44

54

22

22

34

44

22

LA1 KN11P 1 N/O + 1 N/C


13/NO 21/NC

32

LA1 KN22P 2 N/O + 2 N/C


13/NO 43/NO 21/NC 31/NC

22

14

32

14

Electronic time delay contact blocks


LA2 KT 1 C/O
A1
16 18

Suppressor modules
LA4 KC LA4 KE

A2

15

22

Characteristics : pages 5/6 to 5/9

References : pages 5/10 to 5/13

Dimensions : page 5/22

44

54

32

82

5/23

Dimensions, mounting

TeSys contactors
5

TeSys k reversing contactors

Reversing contactors
LC2 K, LC8 K, LP2 K, LP5 K On panel On mounting rail AM1 DP200 or AM1 DE200 (7 35 mm)

LA1 K

8x4 = 58

35

57

80 90

58

50

57

90

2 x LA9 D973 2 x DX1 AP25 On one asymmetrical mounting rail DZ5 MB with 2 clip-on mounting plates LA9 D973 or on 2 mounting plates DX1 AP25.

DZ5 ME5 5

57

21

35 90

5
On printed circuit board for reversing contactors or 2 contactors mounted side by side

57

27

120

90

8,65

===

===

8,65

A1 58 A2

A1 50 A2 53

45

45

20x1,6

Electronic time delay contact blocks


LA2 KT On reversing contactors

LA2 KT

27

38

38 38 57

Suppressor modules
LA4 Kp On reversing contactors LC2 K or LP2 K

25

22

6 22 57

Characteristics : pages 5/6 to 5/9

References : pages 5/14 to 5/19

Schemes : page 5/25

5/24

58

58

110

50

Schemes

TeSys contactors
TeSys k reversing contactors

3-pole reversing contactors


With screw clamp connections 3 P + N/O

With integral suppression device


LC8 K 3 P + N/C LP5 K

5/L3

3/L2

3/L2

3/L2

5/L3

5/L3

3/L2

1/L1

1/L1

1/L1

13/NO

13/NO

21/NC

1/L1

5/L3

A1

A1

A1

21/NC

A2

A2

A2

T3/6

T3/6

T3/6

T1/2

T2/4

T1/2

T2/4

T1/2

T2/4

T1/2

T2/4

T3/6

A2

14

14

22

22

A1

A1

With Faston connectors or solder pins (printed circuit board) 3 P + N/O 3 P + N/C
5/L3 3/L2 3/L2 3/L2 5/L3 5/L3 3/L2 1/L1 1/L1 1/L1 13/NO 13/NO 21/NC 1/L1 5/L3 21/NC

A1

A1

A1

A2

A2

A2

T3/6

T3/6

T3/6

T1/2

T2/4

T1/2

T2/4

T1/2

T2/4

T1/2

4-pole reversing contactors


With screw clamp connections 4P
1N 1/L1 1/L2 1/L3 2/L1 2/L2 2/L3 2N

T2/4

T3/6

A2

14

14

22

22

A1

Integral suppression device


With Faston connectors or solder pins (printed circuit board) 4P LC8 K LP5 K

+A1

A1

A2

A2

+A1

A1

A1

A1

A2

A2

A2

A2

A1

A2

L1

L2

L3

Instantaneous auxiliary contacts LA1 K


Terminal referencing conforming to standard EN 50012 LA1 KN20, KN207, KN203 2 N/O
53/NO 63/NO

LA1 KN02, KN027, KN023 2 N/C


51/NC 61/NC

LA1 KN11, KN117, KN113 1 N/O + 1 N/C


53/NO 61/NC

LA KN02M 2 N/C
21/NC 31/NC

LA1 KN11M 1 N/O + 1 N/C


33/NO 21/NC

LA1 KN11P 1 N/O + 1 N/C


13/NO 21/NC 22

52

54

64

62

22

62

32

22

LA1 KN40, KN407, KN403 4 N/O


53/NO 63/NO 73/NO 83/NO

LA1 KN31, KN317, KN313 3 N/O + 1 N/C


53/NO 73/NO 83/NO 61/NC

LA1 KN22, KN227, KN223 2 N/O + 2 N/C


53/NO 83/NO 61/NC 71/NC

54

LA KN13, KN137, KN133 LA1 KN04, KN047, KN043 1 N/O + 3 N/C 4 N/C
53/NO 51/NC 61/NC 71/NC 61/NC 71/NC 81/NC 81/NC

54

64

74

84

52

62

34

72

54

62

72

84

54

62

72

62

54

74

Electronic time delay contact blocks


LA2 KT 1 C/O
A1
16 18

84

Suppressor modules
LA4 KC LA4 KE

A2

15

+
Characteristics : pages 5/6 to 5/9 References : pages 5/14 to 5/19 Dimensions : page 5/24

82

82

14

A2
5/25

Characteristics

Contactors
Mini-contactors types LC1 SK and LP1 SK

Environment
Rated insulation voltage (Ui) Conforming to 60947, VDE 0110 gr C,BS 5424, CSA 22-2 n 14, UL 508 V 690

Conforming to standards Approvals Protective treatment Conforming to IEC 60068 (DIN 50015) Conforming to VDE 0106 Storage Operation Maximum operating altitude Operating position Without derating C C m

IEC 60947, NF C 63-110, VDE 0660, BS 5424 UL, CSA TC (Klimafest, Climateproof)

Degree of protection Ambient air temperature around the device

Protection against direct finger contact - 50+ 70 - 20+ 50 2000 Vertical axis Horizontal axis

Without derating

Without derating Max 1 x 6 or 2 x 4 1 x 6 or 2 x 2.5 1 x 6 or 2 x 1.5

Cabling, screw clamp terminals Solid conductor mm2

Min 1 x 1.5 or 2 x 1.5 1 x 0.5 or 2 x 0.35 1 x 0.35 or 2 x 0.35 0.8 Conforming to standards En 50005

Flexible cable without cable end mm2 Flexible cable with cable end Tightening torque Terminal referencing Pozidriv n 1 head mm2 N.m

References: pages 5/30 and 5/31

Dimensions: page 5/32

Schemes: page 5/33

5/26

Characteristics (continued)

Contactors
Mini-contactors types LC1 SK and LP1 SK

Pole characteristics
Conventional thermal current For ambient temperature (Ith) y 55 C Rated operational frequency Frequency limits of the operational current Rated operational voltage (Ue) Rated making capacity I rms conforming to NF C 63-110 and IEC 60947 A 12

Hz Hz V A

50/60 Up to 400 690 66

Rated breaking capacity (for Ue y 400 V) Short time rating

Conforming to NF C 63-110 and A IEC 60947 (I rms) In free air for a time t from cold state ( y 55 C) gl fuse U y 440 V At Ith and 50 Hz A

52

50

Short-circuit protection Average impedance per pole

A m

16 4

Maximum rated operational current For a temperature AC-3 (1) y 55 C (Ue y 400 V) AC-1 Utilisation in category AC-1 resistive circuits, heating, lighting (Ue y 440 V) Rated operational voltage (Ue) Rated insulation voltage (Ui) Increase in operational current by paralleling of poles

A A A

6 12 20

Auxiliary contact characteristics of add-on blocks


Up to V 690

Conforming to IEC 60947, BS 5424, VDE 0110 group C, CSA C 22-2 n 14

690

Conventional thermal current For ambiant temperature (Ith) y 55 C Frequency of operational current Short-circuit protection Conforming to IEC 60947 and VDE 0660, gl fuse

10

Hz

Up to 400

10

Operational power of contacts conforming to IEC 60947


a.c. supply, category AC-15 Electrical durability (valid up to 3600 operating cycles per hour) on an inductive load such as the coil of an electromagnet: making current (cos 0.7) = 10 times the breaking current (cos 0.4). 110/ 220/ 380/ V 24 48 127 230 400 440 VA 48 96 240 440 800 880 VA 17 34 86 158 288 317 VA 7 14 36 66 120 132 VA 1000 2050 5000 10000 14000 13000 (1) For LC1 contactors. d.c. supply, category DC-13 Electrical durability (valid up to 1200 operating cycles per hour) on an inductive load such as the coil of an electromagnet, without economy resistor, the time constant increasing with the load. V W W W W 24 120 55 15 720 48 80 38 11 600 110 60 30 9 400 220 52 28 8 300 440 51 26 7 230

1 million operating cycles 3 million operating cycles 10 million operating cycles Occasional making capacity

References: pages 5/30 and 5/31

Dimensions: page 5/32

Schemes: page 5/33

5/27

Characteristics (continued)

Contactors
Mini-contactors types LC1 SK and LP1 SK

Control circuit characteristics


Type Rated control circuit voltage (Uc) Control voltage limits ( y 55 C) For operation For drop-out Average coil consumption at 20 C and at Uc Inrush Sealed Heat dissipation Operating time at 20 C and at Uc Between coil opening of the N/C contacts energisation and closing of the N/O contacts Between coil deenergisation and opening of the N/O contacts closing of the N/C contacts Maximum operating rate Mechanical durability at Uc In millions of operating cycles In operating cycles per hour 50/60 Hz coil c coil W V LC1 SK06 a 24400 0.851.1 Uc u 0.20 Uc 16 VA 4.2 VA 1.4 LP1 SK06 c 1272 0.851.1 Uc u 0.10 Uc 2.2 W 2.2 W 2.2

ms ms ms ms

816 714 68 810 1200 10

1018 812 46 68 1200 10

References: pages 5/30 and 5/31

Dimensions: page 5/32

Schemes: page 5/33

5/28

Contactor selection guide according to required electrical durability

Contactors
Mini-contactors types LC1 SK and LP1 SK
5

Use in category AC-3 (Ue y 440 V)


Millions of operating cycles

Control of 3-phase asynchronous squirrel cage motors with breaking whilst running. The current broken (Ic) in category AC-3 is equal to the rated operational current (Ie) of the motor.

10 9 8 7 6 5 4 3

2 1,5 1,2 1 0,9 0,8 0,7 0,6 0,5 0,4 0,3 2 220/380/415 V 500 V 220/230 V 380/400 V 415 V
Current broken in A

2,5 2 1,1 1,1

3 2,5 3

4 1,1 1,5 1,5

5 4 2,2 2,2

6 5 1,5 3 3

7 6

9 7

A A

0,55 0,75

2,2 kW 4 kW 4 kW

only up to 415 V

Use in category AC-1 (Ue y 440 V)


Millions of operating cycles

Control of resistive circuits (cos u 0.95). The current broken (Ic) in category AC-1 is equal to the current (Ie) normally drawn by the load.

10 8 7 6 5 4 3 2 1,5 1 0,8 0,7 0,6 0,5 0,4 0,3 0,2 0,15 0,1 2 2,5 3 4 5 6 7 8 9 10 12 15 20 30 40
Current broken in A

References: pages 5/30 and 5/31

Dimensions: page 5/32

Schemes : page 5/33

5/29

References

Contactors
Mini-contactors types LC1 SK and LP1 SK

b Width of contactor 27 mm. b Mounting on 35 mm 7 rail. b Screw clamp terminals.


812717

Mini-contactors for motor in category AC-3


Standard power ratings of 3-phase motors 50/60 Hz in category AC-3 (1) 220 V 380 V 660 V 230 V 415 V 690 V Rated operational voltage in AC-3 up to 400 V Number of poles Instantaneous auxiliary contacts Basic reference. Complete with code indicating control circuit voltage (2) Weight

kW 1.1 LC1 SK06

kW 2.2

kW 2.2

A 6

LC1 SK0600pp

kg 0.132

Mini-contactors for motor in category AC-1


Non inductive loads maximum current ( y 55 C) utilisation category AC-1 Control circuit supply Number of poles Instantaneous auxiliary contacts Basic reference. Complete with code indicating control circuit voltage (2) Weight

A 12
812716

a.c. d.c.

2 2

LC1 SK0600pp LP1 SK0600pp

kg 0.132 0.132

Add-on block with 1 power pole (for 3-phase circuits)


For use on contactor Number of poles Instantaneous auxiliary contacts Reference Weight kg

5
LA1 SK10 LC1 SK06 clip-on front mounting 1 1 Nota : Auxiliary contact blocks and coil suppressor module, see next page. (1) For use in AC-3 category and 3-phase circuits, an LA1 SKpp auxiliary contact block should be ordered separately for mounting on the contactor. (2) Standard control circuit voltages (variable delivery times, please consult your Regional Sales Office): 1 1 LA1 SK10 LA1 SK01 0.022 0.022

Mini-contactors LC1 SK
Volts a 50/60 Hz Code 24 B7 12 JD 48 E7 24 BD 110 F7 36 CD 120 G7 48 ED 220 M7 72 SD 230 P7 240 U7 380 Q7 400 V7

Mini-contactors LP1 SK
Volts c Code

Characteristics: pages 5/26 to 5/29

Dimensions: page 5/32

Schemes: page 5/33

5/30

References

Contactors
Mini-contactors types LC1 SK and LP1 SK
Instantaneous auxiliary contacts and coil suppressor modules

812720

Instantaneous auxiliary contact blocks


Clip-on front mounting
For use on contactor Maximum number of blocks per contactor 1 Composition Reference Weight

kg LC1 SK06 LA1 SK11 1 2 1 LA1 SK02 LA1 SK11 0.022 0.022 2 LA1 SK20 0.022

Coil suppressor modules


812721

Clip-on fixing and electrical connection on right-hand side, without use of tools
For use on contactors Type For voltages Sold in lots of Unit reference Weight

LA4 SKp1p

kg a and c 10 LA4 SKE1E 0.003 24 V48 V a and c 10 LA4 SKE1U 0.003 110 V250 V Diode (2) c 10 LA4 SKC1U 0.003 24 V250 V (1) Protection provided by limiting the transient voltage to 2 Uc max. Maximum reduction of transient voltage peaks. Slight increase in drop-out time (1.1 to 1.5 times the normal time). (2) No overvoltage or oscillating frequency. Slight increase in drop-out time (1.1 to 1.5 times the normal time). LC1 SK06 and Varistor (1) LP1 SK06

Characteristics: pages 5/26 to 5/29

Dimensions: page 5/32

Schemes: page 5/33

5/31

Dimensions, mounting

Contactors
Mini-contactors types LC1 SK and LP1 SK

Dimensions
Mini-contactors
LC1 and LP1 SK06

84,5 55,5 27

LA1 SK (1)

LA4 SK

3,5

(1) Only on LC1 SK06.

Mounting
Mini-contactors
LC1 and LP1 SK06 On mounting rail AM1 DP200 or AM1 DE200 (7 35 mm)

55,5

27

Characteristics: pages 5/26 to 5/29

56

References: pages 5/30 and 5/31

56

Schemes: page 5/33

5/32

Schemes

Contactors
Mini-contactors types LC1 SK and LP1 SK

Schemes
2-pole mini-contactors
LC1 and LP1 SK06
1/L1 T1/2 3/L2 T2/4

1 pole + 1 N/O aux. LA1 SK10


13/NO 5/L3

A2

A1

Add-on power pole block


1 pole + 1 N/C aux. LA1 SK01
21/NC 22 5/L3 T3/6

2 N/O LA1 SK20


33/NO 43/NO

T3/6

Instantaneous auxiliary contacts


2 N/C LA1 SK02
31/NC 41/NC

14

1 N/O + 1 N/C LA1 SK11


33/NO 41/NC

34

44

34

32

Characteristics: pages 5/26 to 5/29

References : pages 5/30 and 5/31

42

Dimensions: page 5/32

42

5/33

Characteristics

Contactors
Mini-contactors type LC1 SKGC, for use in modular panels

Environment
Rated insulation voltage (Ui) Conforming to standards Product certifications Protective treatment Degree of protection Conforming to IEC 60068 (DIN 50015) Conforming to VDE 0106 Conforming to IEC 60947, VDE 0110 gr C, BS 5424, CSA 22-2 n 14, UL 508 V 690

IEC 60947, NF C 63-110, VDE 0660, BS 5424 UL, CSA TC (Klimafest, Climateproof) Protection against direct finger contact

Ambient air temperature around the device Storage Operation Maximum operating altitude Operating position Without derating

C C m

- 50+ 70 - 20+ 50 2000 Vertical axis Horizontal axis

Without derating Cabling, connectors Min. 1 x 1.5 or 2 x 1.5 1 x 0.5 or 2 x 0.35 1 x 0.35 or 2 x 0.35 0.8

Without derating Max. 1 x 6 or 2 x 4 1 x 6 or 2 x 2.5 1 x 6 or 2 x 1.5

5
Tightening torque Terminal referencing

mm2 Solid conductor Flexible cable without cable end mm2 mm2 Flexible cable with cable end Pozidriv n 1 head N.m

Conforming to standards En 50005

References : pages 5/38 and 5/39

Dimensions : page 5/40

Schemes : page 5/41

5/34

Characteristics (continued)

Contactors
Mini-contactors type LC1 SKGC, for use in modular panels

Pole characteristics
Mini-contactor type Conventional For ambient temperature y 55 C thermal current (Ith) Rated operational frequency Frequency limit of the operational current Rated operational voltage (Ue) Rated making capacity Rated breaking capacity (for Ue y 400 V) Permissible short time rating Short-circuit protection Average impedance per pole Maximum rated operational current A Hz Hz V I rms conforming to NF C 63-110 and IEC 60947 Conforming to NF C 63-110 and IEC 60947 (I rms) In free air for a time t from cold state ( y 55 C) gl fuse U y 440 V At Ith and 50 Hz For temperature y 55 C AC-3 (Ue y 400 V) AC-1 A A LC1 SKGC2 20 50/60 up to 400 690 50 40 85 68 LC1 SKGC3 and LC1 SKGC4 20

A A m A A A

40 20 4 5 20 32

60 20 4 9 20 32

Use in category AC-1 resistive circuits, heating, lighting (Ue y 440 V) Rated operational voltage (Ue) Rated insulation voltage (Ui)

Increase in rated operational current by paralleling of 2 poles

Auxiliary contact characteristics of mini-contactors


Up to Conforming to IEC 60947, BS 5424, VDE 0110 group C, CSA C 22-2 n 14 For ambient temperature y 55 C V V 690 690

Conventional thermal current (Ith) Frequency of the operational current Short-circuit protection

A Hz

10 Up to 400

A 10 Conforming to IEC 60947 and VDE 0660, gl fuse a.c. supply, category AC-15 Operational power of contacts conforming to IEC 60947 Electrical durability (valid for up to 3600 operating cycles/hour) on an inductive load such as the coil of an electromagnet: making current (cos 0.7) = 10 times the power broken (cos 0.4). V 1 million operating cycles 3 million operating cycles 10 million operating cycles Occasional making capacity VA VA VA VA 24 48 17 7 1000 48 96 34 14 2050 110/ 127 240 86 36 5000 220/ 230 440 158 66 10000 380/ 400 800 288 120 14000 440 880 317 132 13000

d.c. supply, category DC-13 Electrical durability (valid for up to 1200 operating cycles/hour) on an inductive load such as the coil of an electromagnet, without economy resistor, the time constant increasing with the load. V W W W W 24 120 55 15 720 48 80 38 11 600 110 60 30 9 400 220 52 28 8 300 440 51 26 7 230

References : pages 5/38 and 5/39

Dimensions : page 5/40

Schemes : page 5/41

5/35

Characteristics (continued)

Contactors
Mini-contactors type LC1 SKGC, for use in modular panels

Control circuit characteristics


Mini-contactor type Rated control circuit voltage (Uc) Control voltage limits ( y 55 C) V LC1 SKGC2 a 24400 LC1 SKGC3 and LC1 SKGC4

Operation For drop-out

0.851.1 Uc 0.20 Uc

Average coil consumption at 20 C and at Uc Inrush Sealed Heat dissipation Operating time at 20 C and at Uc Between coil opening of the N/C contacts energisation and closing of the N/O contacts Between coil de-energisation and Maximum operating rate Mechanical durability at Uc in millions of operating cycles opening of the N/O contacts closing of the N/C contacts In operating cycles per hour 50/60 Hz coil

VA VA W

16 4.2 1.4

23 4.9 1.5

ms ms ms ms

816 714 68 810 1200 10

References : pages 5/38 and 5/39

Dimensions : page 5/40

Schemes : page 5/41

5/36

Contactor selection according to required electrical durability


Use in category AC-3 (Ue y 440 V)

Contactors
Mini-contactors type LC1 SKGC, for use in modular panels
5

Millions of operating cycles

Control of 3-phase asynchronous squirrel cage motors with breaking whilst running. The current broken (Ic) in category AC-3 is equal to the rated operational current of the motor.

10 9 8 7 6 5 4 3

1
2 1,5 1,2 1 0,9 0,8 0,7 0,6 0,5 0,4 0,3 2 220/380/415 V 500 V 220/230 V 380/400 V 415 V 2,5 2 1,1 1,1 3 2,5

4 3 1,1 1,5 1,5

5 4 2,2 2,2

6 5 1,5 3 3

7 6

9 7

A A

0,55 0,75

2,2 kW 4 kW 4 kW

Current broken in A

1 LC1 SKGC2 2 LC1 SKGC3 and SKGC4 - - - - - only up to 415 V

Use in category AC-1 (Ue y 440 V)


Millions of operating cycles

Control of resistive circuits (cos u 0.95). The current broken (Ic) in category AC-1 is equal to the current (Ie) normally drawn by the load.

10 8 7 6 5 4 3 2 1,5 1 0,8 0,7 0,6 0,5 0,4 0,3 0,2 0,15 0,1 2 2,5 3 4 5 6 7 8 9 10 12 15 20 30 40 Current broken in A

References : pages 5/38 and 5/39

Dimensions : page 5/40

Schemes : page 5/41

5/37

References

Contactors
Mini-contactors type LC1 SKGC, for use in modular panels

b Mounting on 35 mm 7 rail or fixing by four 4 screws, except for LC1 SKGC200. b Connection by connectors. b Mini-contactor fitted with transparent, sealable protective cover to prevent front face access.
812737

Mini-contactors, width 27 mm
Standard power ratings of 3-phase motors 50/60 Hz in category AC-3 220 V 380 V 660 V 230 V 415 V 690 V kW kW kW Rated operational current in AC-3 up to 400 V A 5 Non inductive No. of poles loads category AC-1 maximum current y 50 C A 2 20 Basic reference, to be completed by adding the voltage code (1) Weight

LC1 SKGC200pp

kg 0.132

LC1 SKGC200
530081

Mini-contactors, width 45 mm
Standard power ratings of 3-phase motors 50/60 Hz in category AC-3 220 V 380 V 660 V 230 V 415 V 690 V kW 1.1 kW 4 kW 4 Rated operational current in AC-3 up to 400 V A 9 Non inductive No. of poles loads category AC-1 maximum current y 50 C A 3 1 20 Basic reference, to be completed by adding the voltage code (1) Weight

LC1 SKGC310pp

kg 0.175

LC1 SKGC400

LC1 SKGC301pp

0.175

LC1 SKGC400pp

0.175

(1) Standard control circuit voltages (for other voltages, please consult your Regional Sales Office) Volts a 24 48 110 120 220 230 240 50/60 Hz Code B7 E7 F7 G7 M7 P7 U7

380 Q7

400 V7

Characteristics : pages 5/34 to 5/37

Dimensions : page 5/40

Schemes : page 5/41

5/38

References

Contactors
Mini-contactors type LC1 SKGC, for use in modular panels
Suppressor modules

812739

Suppressor modules
Connection without need for tools by clipping onto right-hand side of contactor
For use on contactors LC1 SKGC LA4 SK p1p Type Varistor (1) For voltages a and c 2448 V Sold in lots of 10 Unit reference LA4 SKE1E Weight kg 0.003

a and c 110250 V

10

LA4 SKE1U

0.003

Diode (2)

c 24250 V

10

LA4 SKC1U

0.003

(1) Protection provided by limiting the transient voltage to 2 Uc max. Maximum reduction of transient voltage peaks. Slight increase in drop-out time (1.1 to 1.5 times the normal time). (2) No overvoltage or oscillating frequency. Slight increase in drop-out time (1.1 to 1.5 times the normal time).

Characteristics : pages 5/34 to 5/37

Dimensions : page 5/40

Schemes : page 5/41

5/39

Dimensions, mounting

Contactors
5

Mini-contactors type LC1 SKGC, for use in modular panels

Dimensions
Mini-contactors LC1 SKGC2

Mounting
On mounting rail AM1 DP200 or AM1 DE200 (7 35 mm)

55,5

27

55,5

27

LA4 SK

3,5

Dimensions
Mini-contactors LC1 SKGC3 and SKGC4

56

Mounting
On panel On mounting rail AM1 DP200 or AM1 DE200 (7 35 mm)

56

56

45

56

45

48-50

LA4 SK

58

34-35

Characteristics : pages 5/34 to 5/37

References : pages 5/38 and 5/39

Schemes : page 5/41

5/40

58

Schemes

Contactors
Mini-contactors type LC1 SKGC, for use in modular panels

2-pole mini-contactors
LC1 SKGC2
1/L1 T1/2 3/L2 T2/4

A2

A1

3-pole mini-contactors
LC1 SKGC310
1/L1 3/L2 5/L3 13/NO

LC1 SKGC301
1/L1 3/L2 5/L3 T3/6 21/NC 22

A1

A2

T1/2

T2/4

T3/6

A2

14

A1

T1/2

4-pole mini-contactors
LC1 SKGC400
1/L1 3/L2 5/L3 7/L4

A1

T2/4

T1/2

T2/4

T3/6

Characteristics : pages 5/34 to 5/37

T4/8

A2

References : pages 5/38 and 5/39

Dimensions : page 5/40

5/41

Selection guide

TeSys contactors
TeSys d

Applications

All types of automation system

Rated operational current le max. AC-3 (Ue y 440 V) le AC-1 ( y 60 C) 9A 20/25 A 12 A 18 A 25/32 A 25 A 25/40 A 32 A 50 A 38 A

Rated operational voltage

690 V

Number of poles

3 or 4

3 or 4

3 or 4

3 or 4

Rated operational power in AC-3

5
Auxiliary contacts

220/240 380/400 415/440 500 V 660/690 1000 V

V V V V

2.2 kW 4 kW 4 kW 5.5 kW 5.5 kW

3 kW 5.5 kW 5.5 kW 7.5 kW 7.5 kW

4 kW 7.5 kW 9 kW 10 kW 10 kW

5.5 kW 11 kW 11 kW 15 kW 15 kW

7.5 kW 15 kW 15 kW 18.5 kW 18.5 kW

9 kW 18.5 kW 18.5 kW 18.5 kW 18.5 kW

1 N/C and 1 N/O instantaneous contacts incorporated in the contactors, with add-on blocks common to the whole range, comprising up to 4 N/C or N/O instantaneous, up to 1 N/O + 1 N/ C time delay and up to 2 N/O or 2 N/C protected contacts and 2 screen continuity terminals

Thermal overload relays manual-auto compatible

Class 10 A Class 20

0.1010 A 2.510 A

0.1013 A 2.513 A

0.1018 A 2.518 A

0.1032 A 2.532 A

0.1038 A

0.1038 A

Suppressor modules (c and low consumption contactors have built-in suppression as standard)

Varistor Diode RC circuit Bidirectional peak limiting diode Relay Relay + override function Solid state a or c 3-pole a 4-pole c 4-pole

p p p

p p p

p p p

p p p

p p p

p p p

Interfaces

p p p

p p p

p p p

p p p

p p p

p p p

Contactor type references

LC1 D09 LC1 DT20/ LC1 D098 LC2 D09 LC2 D09 LC2 DT20 LC2 DT20
5/58 to 5/61 5/62 to 5/65

LC1 D12 LC1 DT25/ LC1 D128 LC2 D12 LC2 D12 LC2 DT25 LC2 DT25

LC1 D18 LC1 DT32/ LC1 D188 LC2 D18 LC2 D18 LC2 DT32 LC2 DT32

LC1 D25 LC1 DT40/ LC1 D258 LC2 D25 LC2 D25 LC2 DT40 LC2 DT40

LC1 D32 LC2 D32 LC2 D32

LC1 D38 LC2 D38 LC2 D38

Reversing contactor type references

a 3-pole c 3-pole a 4-pole c 4-pole

Pages

Contactors Reversing contactors

5/42

5 5

40 A 60 A

50 A 80 A

65 A

80 A 125 A

95 A

115 A 200 A

150 A

1000 V on a supply, 690 V on c supply

11 kW 18.5 kW 22 kW 22 kW 30 kW 22 kW

15 kW 22 kW 25/30 kW 30 kW 33 kW 30 kW

18.5 kW 30 kW 37 kW 37 kW 37 kW 37 kW

22 37 45 55 45 45

kW kW kW kW kW kW

25 45 45 55 45 45

kW kW kW kW kW kW

30 55 59 75 80 75

kW kW kW kW kW kW

40 kW 75 kW 80 kW 90 kW 100 kW 90 kW

1 N/C and 1 N/O instantaneous contacts incorporated in the contactors, with add-on blocks common to the whole range, comprising up to 4 N/C or N/O instantaneous, up to 1 N/O + 1 N/C time delay and up to 2 N/O or 2 N/C protected contacts and 2 screen continuity terminals

1750 A 1740 A

1770 A 1765 A

1780 A 1770 A

17104 A 1780 A

17104 A

60150 A 60150 A

60150 A 60150 A

p p p p

p p p p

p p p p

p p p p

p p p p

p p p p

p p p p

p p p p

p p

p p

p p p

p p p

p p p

p p p

p p p

p p p

p p p

p p p

p p p

p p p

p p

LC1 D40 LC1 D40 LP1 D40 LC2 D40 LC2 D40

LC1 D50 LC2 D50

LC1 D65 LC1 D65 LP1 D65 LC2 D65 LC2 D65

LC1 D80 LC1 D80 LP1 D80 LC2 D80 LC2 D80

LC1 D95 LC2 D95

LC1 D115 LC1 D115 LC1 D115 LC2 D115 LC2 D115

LC1 D150 LC2 D150

5/43

Selection guide

TeSys contactors
TeSys d, low consumption

Applications

Automation systems

Rated operational current le max. AC-3 (Ue y 440 V) le AC-1 ( y 60 C) 9A 20/25 A 12 A 20/25 A 18 A 25/32 A

Rated operational voltage

690 V

Number of poles

3 or 4

3 or 4

3 or 4

Rated operational power in AC-3

220/240 V 380/400 V 415/440 V

2.2 kW 4 kW 4 kW 5.5 kW 5.5 kW

3 kW 5.5 kW 5.5 kW 7.5 kW 7.5 kW

4 kW 7.5 kW 9 kW 10 kW 10 kW

500 V 660/690 V

Coil consumption Operating ranges

2.4 W (100 mA - 24 V) 0.71.25 Uc

Operating time at 20 C and at Uc

Closing Opening

70 ms 25 ms

Auxiliary contact blocks

1 N/C and 1 N/O instantaneous contacts incorporated in the contactors, with add-on blocks common to the whole range, comprising up to 2 N/C or 2 N/O instantaneous standard contacts Built-in suppression as standard, by bi-directional peak limiting diode

Interference suppression

Contactor type 3-pole 4-pole Reversing contactor type 3-pole 4-pole Pages Contactors Reversing contactors

LC1 D09 LC1 DT20/D098

LC1 D12 LC1 DT25/D128

LC1D18 LC1 DT32/D188

LC2 D09 LC2 DT20


5/58 to 5/61 5/62 to 5/65

LC2 D12 LC2 DT25

LC2 D18 LC2 DT32

5/44

5 5

25 A 25/40 A

32 A 50 A

38 A 50 A

3 or 4

5.5 kW 11 kW 11 kW 15 kW 15 kW

7.5 kW 15 kW 15 kW 18.5 kW 18.5 kW

9 kW 18.5 kW 18.5 kW 18.5 kW 18.5 kW

2.4 W (100 mA - 24 V) 0.71.25 Uc

70 ms 25 ms

1 N/C and 1 N/O instantaneous contacts incorporated in the contactors, with add-on blocks common to the whole range, comprising up to 2 N/C or 2 N/O instantaneous standard contacts Built-in suppression as standard, by bi-directional peak limiting diode

LC1 D25 LC1 DT40/D258

LC1 D32

LC1 D38

LC2 D25 LC2 DT40

LC2 D32

LC2 D38

5/45

Characteristics

TeSys contactors
TeSys d

Contactor type

LC1

D09D18 D25D38 D40 DT20 and DT25 DT32 and DT40 690 1000

D50D95

D115 and D150

Environment
Rated insulation voltage (Ui) Conforming to IEC 60947-4-1, V overvoltage category III, degree of pollution: 3 V Conforming to UL, CSA Conforming to IEC 60947 kV

600 6 8

Rated impulse withstand voltage (Uimp) Conforming to standards

Product certifications

IEC 60947-1, 60947-4-1, NFC 63-110, VDE 0660, BS 5424, JEM 1038. EN 60947-1, EN 60947-4-1. GL, DNV, PTB, RINA UL, CSA Complies with SNCF, Sichere Trennung recommendations Conforming to VDE 0106 part 101 and A1 (draft 2/89) Conforming to VDE 0106 and IEC 60529 Power connection Coil connection Conforming to IEC 60068 Storage Operation Permissible C C C m V 400

Separation insulation

Degree of protection (1) (front face only)

Protection against direct finger contact IP 2X Protection against direct finger contact IP 2X TH - 60+ 80 - 5+ 60 - 40+ 70, for operation at Uc 3000 a /c

Protective treatment Ambient air temperature around the device

Maximum operating altitude Operating positions (2)

Without derating Without derating in the following positions

30

30

180

Positions that are not permissible

For c contactors LC1 D09 to D38

Flame resistance

Conforming to UL 94 Conforming to IEC 60695-2-1 Contactor open Contactor closed Contactor open Contactor closed

V1 960 10 gn 15 gn 2 gn 4 gn 8 gn 15 gn 8 gn 10 gn 8 gn 10 gn 6 gn 15 gn

Shock resistance (3) 1/2 sine wave = 11 ms Vibration resistance (3) 5300 Hz

4 gn

4 gn

90

90

3 gn

180
4 gn

(1) Protection provided for the cabling c.s.a.'s indicated on the next page and for connection by cable. (2) For other operating positions, please consult your Regional Sales Office. (3) Without change of contact states, in the most unfavourable direction (coil energised at Ue).

Selection : pages 5/160 to 5/191

References : pages 5/58 to 5/61

Dimensions : pages 5/82 to 5/85

Schemes : pages 5/86 and 5/87

5/46

Characteristics (continued)

TeSys contactors
TeSys d

Contactor type

LC1

D09 and D12 D18 DT20 and (3P) DT25

D25 (3P)

D32 D38 D18 and D25 D40 (4P) DT32 and DT40

D50 and D80 and D115 and D150 D65 D95

Power circuit connections


Connection by cable
Tightening torque Screw clamp terminals Connector 2 inputs 1.510 1.56 16 14 1.56 1.56 N 2 6 2.5 2.510 2.510 110 1.56 1.510 2.510 N 2 6 2.5 2.510 2.510 2.510 2.510 2.516 2.516 N 2 6 1.8 Screw clamp terminals 2.525 2.516 2.525 2.510 2.525 2.516 6 8 5 Connector 1 input 2.525 2.516 2.525 2.510 2.525 2.516 6 8 5 450 425 450 416 450 425 6 8 4 9 Connector 2 inputs 10120 10120 + 1050 10120 10120 + 1050 10120 10120 + 1050 4 12

Flexible cable without cable end

1 conductor 2 conductors Flexible cable 1 conductor with cable end 2 conductors Solid cable 1 conductor without cable end 2 conductors Screwdriver Philips Flat screwdriver Key for hexagonal headed screw Tightening torque

mm 2 mm 2 mm 2 mm 2 mm 2 mm 2

N.m

14 14 14 12.5 14 14 N 2 6 1.7

1.56 1.56 16 14 1.56 1.56 N 2 6 1.7

Spring terminal connections (1)


Flexible cable without cable end 1 conductor 2 conductors mm 2 mm 2 2.5 (4: DT25) 2.5 (except DT25) 8 M3.5 N 2 6 1.7 4 4 4 4 4 4 10

Connection by bars or lugs


Bar cross-section Lug external of screw Screwdriver mm mm 8 M3.5 N 2 6 1.7 10 M4 N 2 6 2.5 10 M4 N 2 6 2.5 8 (2) M3.5 N 2 6 1.8 13 M5 N 2 8 5 16 M6 N 3 8 5 3 x 16 17 M6 8 10 9 5 x 25 25 M8 13 12

Philips Flat screwdriver Key for hexagonal headed screw N.m Tightening torque

Control circuit connections


Connection via cable (tightening via screw clamps)
Flexible cable without cable end Flexible cable with cable end Solid cable without cable end Screwdriver Tightening torque 1 conductor 2 conductors 1 conductor 2 conductors 1 conductor 2 conductors Philips Flat screwdriver mm 2 mm 2 mm 2 mm 2 mm 2 mm 2 14 14 14 12.5 14 14 N 2 6 1.7 14 14 14 12.5 14 14 N 2 6 1.7 14 14 14 12.5 14 14 N 2 6 1.7 14 14 14 12.5 14 14 N 2 6 1.7 14 14 14 12.5 14 14 N 2 6 1.7 14 14 12.5 12.5 14 14 N 2 6 1.2 14 14 12.5 12.5 14 14 N 2 6 1.2 14 14 12.5 12.5 14 14 N 2 6 1.2 12.5 12.5 12.5 12.5 12.5 12.5 N 2 6 1.2

N.m

Spring terminal connections (1)


Flexible cable without cable end 1 conductor 2 conductors mm 2 mm 2 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5

Connection by bars or lugs


Lug external of screw Screwdriver Tightening torque mm mm Philips Flat screwdriver N.m 8 M3.5 N 2 6 1.7 8 M3.5 N 2 6 1.7 8 M3.5 N 2 6 1.7 8 M3.5 N 2 6 1.7 8 M3.5 N 2 6 1.7 8 M3.5 N 2 6 1.2 8 M3.5 N 2 6 1.2 8 M3.5 N 2 6 1.2 8 M3.5 N 2 6 1.2

(1) If cable ends are used, choose the next size down (example: for 2.5 mm2, use 1.5 mm2 ) and square crimp the cable ends using a special tool. (2) To connect cables with a c.s.a. > 4mm2 and up to 10 mm2, it is essential to use special connectors, sold in bags of 100 (reference: LAD 96180).

Selection : pages 5/160 to 5/191

References : pages 5/58 to 5/61

Dimensions : pages 5/82 to 5/85

Schemes : pages 5/86 and 5/87

5/47

Characteristics (continued)

TeSys contactors
TeSys d

Contactor type

LC1

D09 (3P) A A V Hz A 9 25 (1) 690

DT20 D098

D12 (3P) 12 25 (1) 690

DT25 D128

D18 (3P) 18 32 (1) 690

DT32 D188

D25 (3P) 25 40 (1) 690

DT40 D258

Pole characteristics
Rated operational current (Ie) (Ue y 440 V) In AC-3, y 60 C In AC-1, y 60 C Rated operational voltage (Ue) Up to Frequency limits Conventional thermal current (Ith) Rated making capacity (440 V) Rated breaking capacity (440 V) Permissible short time rating No current flowing for preceding 15 minutes with y 40 C Protection by fuses against short-circuits (U y 690 V) Average impedance per pole Power dissipation per pole for the above operational currents Of the operating current y 60 C Conforming to IEC 60947 Conforming to IEC 60947 For 1 s For 10 s For 1 min For 10 min Without thermal type 1 overload relay, gG fuse type 2 With thermal overload relay At Ith and 50 Hz AC-3 AC-1 A A A A A A A m W W 20 25 32 40

25400 25 (1) 20 250 250

25400 25 (1) 25 250 250

25400 32 (1) 32 300 300

25400 40 (1) 40 450 450

210 210 240 380 105 105 145 240 61 61 84 120 30 30 40 50 25 40 50 63 20 25 35 40 See pages 6/16 and 6/17, for aM or gG fuse ratings corresponding to the associated thermal overload relay 2.5 2.5 2.5 2 0.20 0.36 0.8 1.25 1.56 1.56 2.5 3.2

Control circuit characteristics, a.c. supply


Rated control circuit voltage (Uc) Control voltage limits 50 or 60 Hz coils 50/60 Hz coils 50/60 Hz V 12690

Operational Drop-out Operational

Drop-out a 50 Hz Inrush 50 Hz coil Cos 50/60 Hz coil Sealed 50 Hz coil Cos 50/60 Hz coil a 60 Hz Inrush 60 Hz coil Cos 50/60 Hz coil Sealed 60 Hz coil Cos 50/60 Hz coil Heat dissipation 50/60 Hz Operating time Closing "C" (2) Opening "O" Mechanical durability 50 or 60 Hz coil in millions of operating cycles 50/60 Hz coil on 50 Hz Average consumption at 20 C and at Uc Maximum operating rate at ambient temperature y 60 C In operating cycles per hour

VA VA VA VA VA VA VA VA W ms ms

0.81.1 Uc on 50 Hz and 0.851.1 Uc on 60 Hz at 60 C 0.30.6 Uc at 60 C 0.75 70 0.3 7 0.75 70 0.3 7.5 23 1222 419 15 3600

(1) Versions with spring terminal connections: 16 A for LC1 D093 and LC1 D123 (20 A possible with 2 x 2.5 mm 2 cables in parallel), 25 A for LC1 D183 to LC1 D323 (32 A possible for LC1 D183 connected with 2 x 4 mm2 cables in parallel; 40 A possible for LC1 D253 and LC1 D323 connected with 2 x 4 mm2 cables in parallel). (2) The closing time "C" is measured from the moment the coil supply is switched on to initial contact of the main poles. The opening time "O" is measured from the moment the coil supply is switched off to the moment the main poles separate.

Selection : pages 5/160 to 5/191

References : pages 5/58 to 5/61

Dimensions : pages 5/82 to 5/85

Schemes : pages 5/86 and 5/87

5/48

D32

D38

D40

D50

D65

D80

D95

D115

D150

32 50 (1) 690 25400 50 550 550

38 50 690 25400 50 550 550

40 60 1000 25400 60 800 800

50 80 1000 25400 80 900 900

65 80 1000 25400 80 1000 1000

80 125 1000 25400 125 1100 1100

95 125 1000 25400 125 1100 1100

115 200 1000 25400 200 1260 1100 1100 950 550 250 250 200

150 200 1000 25400 200 1660 1400 1400 1200 580 250 315 250

430 430 720 260 310 320 138 150 165 60 60 72 63 63 80 63 63 80 See pages 24514/2 and 24514/3, for aM or gG fuse 2 2 5 2 3 5 1.5 2.4 5.4

810 900 990 1100 400 520 640 800 208 260 320 400 84 110 135 135 100 160 200 200 100 125 160 160 ratings corresponding to the associated thermal overload relay 1.5 3.7 9.6 1 4.2 6.4 0.8 5.1 12.5 0.8 7.2 12.5

0.6 7.9 24

0.6 13.5 24

12690

24660

24500

0.81.1 Uc on 50 Hz and 0.851.1 Uc on 60 Hz at 60 C 0.30.6 Uc at 60 C 0.75 70 0.3 7 0.75 70 0.3 7.5 23 1222 419 15 3600

0.851.1 Uc at 55 C 0.30.6 Uc at 55 C 0.81.1 Uc on 50 Hz and 0.851.1 Uc on 60 Hz at 55 C 0.30.6 Uc at 55 C 200 0.75 245 20 0.3 26 220 0.75 245 22 0.3 26 610 2026 2026 812 812 16 16 6 6 3600 3600

2026 812 16 6 3600

2035 620 10 4 3600

2035 620 10 4 3600

0.851.1 Uc at 55 C 0.30.5 Uc at 55 C 0.81.15 Uc on 50/60 Hz at 55 C 0.30.5 Uc at 55 C 300 0.8 0.9 280350 280350 22 0.3 0.9 218 218 300 0.8 0.9 280350 280350 22 0.3 0.9 218 218 38 34.5 2050 2035 620 4075 8 8 8 2400 1200

5/49

Characteristics (continued)

TeSys contactors
TeSys d

Contactor type

LC1 D09D38 LC1 DT20DT40 c Conforming to IEC 60947-1 Conforming to UL, CSA Operational Standard coil Wide range coil Drop-out c Inrush Sealed Closing Opening "C" "O" V V V 12440 690 600 0.71.25 Uc at 60 C

LC1 or LP1 D40D65 12440

LC1 or LP1 D80 LC1 D95

LC1 D115 and LC1 D150 24440

d.c. control circuit characteristics


Rated control circuit voltage (Uc) Rated insulation voltage Control voltage limits

0.851.1 Uc at 55 C 0.751.2 Uc at 55 C

0.751.2 Uc at 55 C 0.150.4 Uc at 55 C 270 to 365 2.45.1

Average consumption at 20 C and at Uc Average operating time at Uc (1)

W W

0.10.25 Uc at 60 C 0.10.3 Uc at 55 C 5.4 22 22 5.4 22 22

Time constant L/R (L/R) Mechanical durability at Uc In millions of operating cycles Maximum operating rate In operating cycles per hour at ambient temperature y 60 C

ms 63 15 % 85110 95130 2035 ms 20 20 % 2035 2035 4075 Nota : The arcing time depends on the circuit switched by the poles. For all normal 3-phase applications, the arcing time is less than 10 ms. The load is isolated from the supply after a time equal to the sum of the opening time and the arcing time. ms 28 65 75 25 30 3600 20 3600 20 3600 8 1200

Low consumption control circuit characteristics


Rated insulation voltage Maximum voltage Conforming to IEC 60947-1 Conforming to UL, CSA Of the control circuit on c Wide range coil (0.71.25 Uc) Closing Opening Operational Drop-out ms In millions of operating cycles At ambient temperature y 60 C Inrush Sealed "C" "O" V V 690 600 250 2.4 2.4 77 15 % 25 20% 0.7 to 1.25 Uc 0.10.3 Uc 40 30 3600

Average consumption d.c. at 20 C and at Uc Operating time (1) at Uc and at 20 C Voltage limits ( y 60 C) of the control circuit Time constant L/R (L/R) Mechanical durability Maximum operating rate

W W ms ms

ops/h

(1) The operating times depend on the type of contactor electromagnet and its control mode. The closing time "C" is measured from the moment the coil supply is switched on to initial contact of the main poles. The opening time "O" is measured from the moment the coil supply is switched off to the moment the main poles separate.

Selection : pages 5/160 to 5/191

References : pages 5/58 to 5/61

Dimensions : pages 5/82 to 5/85

Schemes : pages 5/86 and 5/87

5/50

Characteristics (continued)

TeSys contactors
TeSys d

Characteristics of auxiliary contacts incorporated in the contactor


Mechanically linked contacts Conforming to IEC60947-5-1 Mirror contact Conforming to IEC60947-4-1 Rated operational voltage (Ue) Up to Rated insulation voltage (Ui) Conforming to IEC 60947-1 Conforming to UL, CSA Conventional For ambient temperature thermal current (Ith) y 60 C Frequency of the operational current Minimum switching capacity U min = 108 I min Short-circuit protection Conforming to IEC 60947-5-1 Rated making capacity Conforming to IEC 60947-5-1, I rms Short-time rating Permissible for 1s 500 ms 100 ms Insulation resistance Non-overlap time Operational power of contacts conforming to IEC 60947-5-1 Each contactor has 2 N/O and N/C contacts mechanically linked on the same movable contact holder The N/C contact on each contactor represents the state of the power contacts and can be connected to a PREVENTA safety module 690 690 600 10 25400 17 5 gG fuse: 10 A a: 140, c: 250 100 120 140 > 10

V V V A Hz V mA

A A A A M

1 million operating cycles 3 million operating cycles 10 million operating cycles

Guaranteed between ms 1.5 on energisation and on de-energisation N/C and N/O contacts a.c. supply, categories AC-14 and AC-15 d.c. supply, category DC-13 Electrical durability (valid for up to 3600 operating cycles/hour) Electrical durability (valid for up to 1200 operating cycles/hour) on an inductive load such as the coil of an electromagnet: on an inductive load such as the coil of an electromagnet, making current (cos 0.7) = 10 times the power broken without economy resistor, the time constant increasing with the (cos 0.4). load. V 24 48 115 230 400 440 600 V 24 48 125 250 440 VA 60 120 280 560 960 1050 1440 W 96 76 76 76 44 VA 16 32 80 160 280 300 420 W 48 38 38 32 VA 4 8 20 40 70 80 100 W 14 12 12 AC-15 DC-13
Millions of operating cycles Millions of operating cycles

10 8 7 6 5 4 3 2

10 8 7 6 5 4 3 2

24 V 48 V 125 V

250 V 1 0,8 0,7 0,6 0,5 0,4 0,3 0,2 440 V

1 0,8 0,7 0,6 0,5 0,4 0,3 0,2

0,1 0,1

0,2

0,3 0,4 0,6 0,8 1 0,5 0,7 0,9

4 5

6 7

8 10 9

0,1 0,1

0,2

0,3 0,4 0,6 0,8 1 0,5 0,7 0,9

4 5

6 7

8 10 9

Current broken in A

Current broken in A

Selection : pages 5/160 to 5/191

References : pages 5/58 to 5/61

Dimensions : pages 5/82 to 5/85

Schemes : pages 5/86 and 5/87

5/51

Characteristics

TeSys contactors
Auxiliary contact blocks without dust and damp protected contacts for TeSys d contactors

Contact block type

LAD N or LAD C

LAD T and LAD S

LAD R

LAD 8

Environment
Conforming to standards Product certifications Protective treatment Degree of protection Ambient air temperature around the device Maximum operating altitude Connection by cable Conforming to IEC 60068 Conforming to VDE 0106 Storage Operation Permissible for operation at Uc Without derating Phillips N 2 and 6 mm Flexible or solid cable with or without cable end Flexible or solid cable without cable end C C C m mm2 IEC 60947-5-1, NF C 63-140, VDE 0660, BS 4794, EN 60947-5-1 UL, CSA TH Protection against direct finger contact IP 2X - 60+ 80 - 5+ 60 - 40+ 70 3000 Min: 1 x 1, max: 2 x 2.5

Spring terminal connections

mm2

Max. 2 x 2.5

Instantaneous and time delay contact characteristics


Number of contacts Rated operational voltage (Ue) Rated insulation voltage (Ui) Conventional thermal current (Ith) Frequency of the operational current Minimum switching capacity Short-circuit protection Rated making capacity Short-time rating Up to V 1, 2 or 4 690 690 600 10 25400 17 5 10 a : 140 ; c: 250 100 120 140 > 10 1.5 (on energisation and on de-energisation) 1.5 30 See page 5/54 - 40+ 70 2 % + 15 % 0.25 % per C 5 - 40+ 70 2 % + 15 % 0.25 % per C 5 30 2 2 2

V Conforming to IEC 60947-5-1 V Conforming to UL, CSA For ambient temperature y 60 C A Hz U min I min Conforming to IEC 60947-5-1 and VDE 0660. gG fuse Conforming to I rms IEC 60947-5-1 Permissible for 1s 500 ms 100 ms V mA A A A A A M ms ms C

Insulation resistance Guaranteed between N/C and N/O contacts Overlap time Guaranteed between N/C and N/O contacts on LAD C22 Time delay Ambient air temperature for (LAD T, R and S contact blocks) operation Accuracy only valid for setting Repeat accuracy range indicated on the front face Drift up to 0.5 million operating cycles Drift depending on ambient air temperature Mechanical durability In millions of operating cycles Operational power of contacts Non-overlap time

References : pages 5/69 and 5/70

Dimensions : pages 5/82 and 5/83

Schemes : pages 5/86 and 5/87

5/52

Characteristics (continued)

TeSys contactors
Auxiliary contact blocks with dust and damp protected contacts for TeSys d contactors

Contact block type

LA1 DX

LA1 DZ Protected

LA1 DY Non protected

Environment
Conforming to standards Product certifications Protective treatment Degree of protection Ambient air temperature Connection Conforming to IEC 60068 Conforming to VDE 0106 Storage and operation Phillips N 2 and 6 mm Flexible or solid cable with or without cable end C mm 2 IEC 60947-5-1, VDE 0660 UL, CSA TH Protection against direct finger contact IP 2X - 25+ 70 Min: 1 x 1, max: 2 x 2.5

Number of contacts

Contact characteristics
Rated operational voltage (Ue) Rated insulation voltage (Ui) Conventional thermal current (Ith) Maximum operational current (Ie) Frequency of the operational current Minimum switching capacity Short-circuit protection Rated making capacity Short-time rating Up to Conforming to IEC 60947-5-1 Conforming to UL, CSA For ambient temperature y 40 C V V V A mA Hz U min I min Conforming to IEC 609475-1 gG fuse Conforming to IEC 60947 5-1, I rms Permissible for 1s 500 ms 100 ms V mA A A A A A M 50 250 500 17 4 > 10 50 250 500 17 4 > 10 690 690 600 10 25400 17 5 10 a: 140; c: 250 100 120 140 > 10 24 250 50 3 0.3 > 10 5 Gold - Single break with crossed bars

Insulation resistance Mechanical durability Materials and technology used for dust and damp protected contacts In millions of operating cycles

5 5 30 Silver - Single break Silver - Single break

References : page 5/69

Dimensions : pages 5/82 and 5/83

Schemes : pages 5/86 and 5/87

5/53

Characteristics (continued)

TeSys contactors
Auxiliary contact blocks with dust and damp protected contacts for TeSys d contactors

Rated operational power of contacts (conforming to IEC 60947-5-1)


a.c. supply, categories AC-14 and AC-15
Electrical durability (valid for up to 3600 operating cycles/hour) on an inductive load such as the coil of an electromagnet: making current (cos 0.7) = 10 times the power broken (cos 0.4). V VA VA VA 24 60 16 4 48 120 32 8 115 280 80 20 230 560 160 40 400 960 280 70 440 1050 300 80 600 1440 420 100

1 million operating cycles 3 million operating cycles 10 million operating cycles


Millions of operating cycles

10 8 7 6 5 4 3 2

1 0,8 0,7 0,6 0,5 0,4 0,3 0,2

0,1 0,1 0,2 0,3 0,4 0,5

0,6 0,8 1 0,7 0,9

4 5

6 7

8 10 9

Current broken in A

d.c. supply, category DC 13


Electrical durability (valid for up to 1200 operating cycles/hour) on an inductive load such as the coil of an electromagnet, without economy resistor, the time constant increasing with the load. V W W W 24 120 70 25 48 90 50 18 125 75 38 14 250 68 33 12 440 61 28 10

1 million operating cycles 3 million operating cycles 10 million operating cycles


Millions of operating cycles

10 8 7 6 5 4 3 2 250 V

24 V 48 V 125 V

1 0,8 0,7 0,6 0,5 0,4 0,3 0,2

440 V

0,1 0,1 0,2 0,3 0,4 0,5 0,6 0,8 1 0,7 0,9 2 3 4 5 6 7 8 10 9

Current broken in A

References : pages 5/69 and 5/70

Dimensions : pages 5/82 and 5/83

Schemes : pages 5/86 and 5/87

5/54

Characteristics

TeSys contactors
Control modules, coil suppressor modules and mechanical latch blocks for TeSys d contactors

Environment
Conforming to standards Product certifications Protective treatment Degree of protection Ambient air temperature around the device Conforming to IEC 60068 Conforming to VDE 0106 Storage Operation Permissible for operation at Uc C C C IEC 60947-5-1 UL, CSA TH Protection against direct finger contact IP 2X 40+ 80 25+ 55 25+ 70

Auto-Man-Stop control modules


Recommendation Rated insulation voltage Rated operational voltage Protection Built-in protection Indication Electrical durability Conforming to IEC 60947-5-1 Conforming to IEC 60947-5-1 Against electric shocks Contactor coil suppression By integral LED In operating cycles V V kV The Auto - Man selector switch must only be operated with the Start - Stop (O I) switch in position O 250 250 2 By varistor Illuminates when the contactor coil is energised 20 000

Suppressor modules
Module type Type of protection Rated control circuit voltage (Uc) Maximum peak voltage Natural RC frequency 24/48 V 50/127 V 110/240 V 380/415 V Hz Hz Hz Hz V LA4 DA, LAD 4RC RC circuit a 24415 3 Uc 400 200 100 150 LA4 DB, LAD 4T Bidirectional peak limiting diode a or c 2472 2 Uc LA4 DC Diode c 12250 Uc LA4 DE, LAD 4V Varistor a or c 24250 2 Uc

Mechanical latch blocks (1)


Mechanical latch block type For mounting on contactor Product certifications Rated insulation voltage Rated control circuit voltage Power required Maximum operating rate On-load factor Mechanical durability at Uc In millions of operating cycles Conforming to IEC 60947-5-1 a 50/60 Hz and c For unlatching a
c

LA6 DK10 LC1 D40D65, LP1 D65 UL, CSA V V VA W 690 24415 25 30 1200 10 % 0.5

LAD 6K10 LC1 D09D38, DT20DT40

LA6 DK20 LC1 D80D150 LP1 D80 and LC1 D115 UL, CSA 690 24415 25 30 1200 10 % 0.5

In operating cycles/ hour

(1) Unlatching can be manually operated or electrically controlled (pulsed). The LA6 DK or LAD 6K latch coil and the LC1 D operating coil must not be energised simultaneously. The duration of the LA6 DK or LAD 6K and LC1 D control signals must be u 100 ms.

References : pages 5/70 5/73

Dimensions : pages 5/82 and 5/83

Schemes : pages 5/86 and 5/87

5/55

Characteristics

TeSys contactors
Electronic serial timer module for TeSys d contactors

Module type

LA4 DT (On-delay) IEC 60255-5 UL, CSA Conforming to IEC 60068 Conforming to VDE 0106 Storage Operation For operation at Uc Conforming to IEC 60947-1 Phillips n 2 and 6 mm Flexible or solid conductor with or without cable end C C C V mm2 TH Protection against direct finger contact IP 2X 40+ 80 25+ 55 25+ 70 250 Min: 1 x 1, max: 2 x 2.5

Environment
Conforming to standards Product certifications Protective treatment Degree of protection Ambient air temperature around the device Rated insulation voltage (Ui) Cabling

Control circuit characteristics


Built-in protection Rated control circuit voltage (Uc) Permissible variation Type of control On input Contactor coil suppression V By varistor By varistor a or c 24250 0.81.1 Uc By mechanical contact only

Timing characteristics
Timing ranges s 040 C During time delay period After time delay period During time delay period After time delay period ms ms ms ms ms 0.12; 1.530; 25500 3 % (10 ms minimum) 150 50 10 2 Repeat accuracy Reset time Immunity to microbreaks Minimum control pulse duration Indication of time delay By LED

Illuminates during time delay period

Switching characteristics (solid state type)


Maximum power dissipated Leakage current Residual voltage Overvoltage protection Electrical durability W mA V 2 <5 3.3 3 kV; 0.5 joule 30

In millions of operating cycles

Function diagram
LA4 DT On-delay electronic timers
U supply A1-A2 Time delay output Contactor coil
1 0 1 0 t

Red LED

References : page 5/73

Dimensions : pages 5/82 and 5/83

Schemes : pages 5/86 and 5/87

5/56

Characteristics

TeSys contactors
Interface modules for TeSys d contactors

Environment
Conforming to standards Product certifications Protective treatment Degree of protection Ambient air temperature around the device Conforming to IEC 60068 Conforming to VDE 0106 Storage Operation Permissible for operation at Uc C C C IEC 60255-5 UL, CSA TH Protection against direct finger contact IP 2X 40+ 80 25+ 55 25+ 70 LA4 DFBQ With relay 5 415 LA4 DFB LA4 DFE LA4 DLB LA4 DLE With relay With relay With relay + override 250 250 the contactor coil is energised c 48 c 24 c 48 3360 1730 3360 15 25 15 < 4.8 < 1.3 33 < 2.4 <2 17 < 4.8 < 1.3 33 LA4 DWB Solid state

Other characteristics
Module type Rated insulation voltage Rated operational voltage Indication of input state Input signals Conforming to IEC 60947-5-1 Conforming to IEC 60947-5-1 Control voltage (E1-E2) Permissible variation Current consumption at 20 C State 0 guaranteed for U I State 1 guaranteed for U Against reverse polarity Of the input In millions of operating cycles V V

By integral LED which illuminates when V c 24 c 24 V 1730 1730 mA 25 25 V mA V < 2.4 <2 17 By diode By diode 3 4 0.6 LC1 D40D150 < 2.4 <2 17

c 24 530 8.5 for 5 V 15 for 24 V < 2.4 <2 5

Built-in protection Electrical durability at 220 A/240 V Maximum immunity to microbreaks Power dissipated Direct mounting without contactor Mounting with cabling adapter LAD 4BB

10 4 0.6

10 4 0.6

3 4 0.6

3 4 0.6

20 1 0.4 LC1 D40D115 LC1 D09D38, DT20DT40

ms At 20 C With coil a24250 V a 100250 V a 380415 V a24250 V a 380415 V W

With coil

LC1 D40D150 LC1 D09D38, DT20DT40

Total operating time at Uc (of the contactor)

With LA4 DF, LA4 DL Cabling Phillips N 2 and 6 mm Flexible or solid cable with or without cable end

C "O"

LC1 D09D38, DT20DT40 The operating times depend on the type of contactor electromagnet and its control mode. The closing time "C" is measured from the moment the coil supply is switched on to initial contact of the main poles. The opening time "O" is measured from the moment the coil supply is switched off to the moment the main poles separate. LC1 D09D38, LC1 D40D65 LC1 D80 and D95 DT20DT40 ms 2030 2834 2843 ms 1624 2024 1832 mm 2 Min: 1 x 1; max: 2 x 2.5

References : page 5/73

Dimensions : pages 5/82 and 5/83

Schemes : pages 5/86 and 5/87

5/57

References

TeSys contactors
For motor control up to 75 kW at 400 V, in category AC-3
Control circuit: a.c., d.c. or low consumption

810356

3-pole contactors for connection by screw clamp terminals or connectors


Standard power ratings of 3-phase motors 50-60 Hz in category AC-3 ( y 60 C) 220 V 380 V 230 V 400 V kW kW 2.2 4 3 5.5 4 7.5 5.5 11 7.5 15 9 18.5 11 18.5 15 22 18.5 30 22 37 25 45 30 55 40 75 660 V 415 V 440 V 500 V 690 V kW kW kW kW 4 4 5.5 5.5 5.5 5.5 7.5 7.5 9 9 10 10 11 11 15 15 15 15 18.5 18.5 18.5 18.5 18.5 18.5 22 22 22 30 25 30 30 33 37 37 37 37 45 45 55 45 45 45 55 45 59 59 75 80 80 80 90 100 Rated operational current in AC-3 440 V up to A 9 12 18 25 32 38 40 50 65 80 95 115 150 Instantaneous auxiliary contacts Basic reference, to be completed by adding the voltage code (2) Fixing (1) Weight (3)

1000 V 22 30 37 45 45 65 75

LC1 D09pp

1 1 1 1 1 1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1 1 1 1 1 1

LC1 D09pp LC1 D12pp LC1 D18pp LC1 D25pp LC1 D32pp LC1 D38pp LC1 D40pp LC1 D50pp LC1 D65pp LC1 D80pp LC1 D95pp LC1 D115pp LC1 D150pp

kg 0.320 0.325 0.330 0.370 0.375 0.380 1.400 1.400 1.400 1.590 1.610 2.500 2.500

810353

LC1 D25pp

3-pole contactors for connection by lugs or bars


In the references selected above, insert a figure 6 before the voltage code. Example: LC1 D09pp becomes LC1 D096pp.

810352

Accessories
Auxiliary contact blocks and add-on modules: see pages 5/68 to 5/75.

LC1 D95pp

LC1 D115pp

(1) LC1 D09 to D38: clip-on mounting on 35 mm 5 rail AM1 DP or screw fixing. LC1 D40 to D95 a : clip-on mounting on 35 mm 5 rail AM1 DP or 75 mm 5 rail AM1 DL or screw fixing. LC1 D40 to D95 c: clip-on mounting on 75 mm 5 rail AM1 DL or screw fixing. LC1 D115 and D150: clip-on mounting on 2 x 35 mm 5 rails AM1 DP or screw fixing. (2) Standard control circuit voltages (for other voltages, please consult your Regional Sales Office): a.c. supply Volts 24 42 48 110 115 220 230 240 380 400 415 440 500 LC1 D09D150 (D115 and D150 coils with integral suppression device fitted as standard)) 50/60 Hz B7 D7 E7 F7 FE7 M7 P7 U7 Q7 V7 N7 R7 LC1 D40D115 50 Hz B5 D5 E5 F5 FE5 M5 P5 U5 Q5 V5 N5 R5 S5 60 Hz B6 E6 F6 M6 U6 Q6 R6 d.c. supply Volts 12 24 36 48 60 72 110 125 220 250 440 LC1 D09D38 (coils with integral suppression device fitted as standard) U 0.71.25 Uc JD BD CD ED ND SD FD GD MD UD RD LC1 D40D95 U 0.851.1 Uc JD BD CD ED ND SD FD GD MD UD RD U 0.751.2 Uc JW BW CW EW SW FW MW LC1 D115 and D150 (coils with integral suppression device fitted as standard) U 0.751.2 Uc BD ED ND SD FD GD MD UD RD Low consumption Volts c 5 12 20 24 48 110 220 250 LC1 D09...D38 (coils with integral suppression device fitted as standard) U 0.71.25 Uc AL JL ZL BL EL FL ML UL For other voltages between 5 and 690 V, see pages 5/76 to 5/81. (3) The weights indicated are for contactors with a.c. control circuit. For d.c. or low consumption control circuit, add 0.160 kg for contactors LC1 D09 to D38, 0.785 kg for contactors LC1 D40 to D65 and 1 kg for contactors LC1 D80 and D95.

105517

Selection : pages 5/160 to 5/191

Characteristics : pages 5/46 to 5/51

Dimensions : pages 5/82 to 5/85

Schemes : pages 5/86 and 5/87

5/58

References

TeSys contactors
For motor control up to 15 kW at 400 V, in category AC-3
Control circuit: a.c., d.c. or low consumption

810358

3-pole contactors for connection by spring terminals


Standard power ratings of 3-phase motors 50/60 Hz in category AC-3 ( y 60 C) 220 V 380 V 660 V 230 V 400 V 415 V 440 V 500 V 690 V kW 2.2 3 4 5.5 7.5 kW 4 5.5 7.5 11 15 kW 4 5.5 9 11 15 kW 4 5.5 9 11 15 kW 5.5 7.5 10 15 18.5 kW 5.5 7.5 10 15 18.5 Rated operational current in AC-3 440 V up to A 9 12 18 25 32 (4) Instantaneous auxiliary contacts Basic reference, to be completed by adding the voltage code (2) Fixing (1) Weight (3)

LC1 D123pp

1 1 1 1 1

1 1 1 1 1

LC1 LC1 LC1 LC1 LC1

D093pp D123pp D183pp D253pp D323pp

kg 0.320 0.325 0.330 0.370 0.375

3-pole contactors for connection by Faston connectors


These contactors are fitted with Faston connectors: 2 x 6.35 mm on the power poles and 1 x 6.35 mm on the coil and auxiliary terminals. It is possible to make 2 x 6.35 mm connections to the coil terminals by using a double Faston connector, reference: LA9 6180, to be ordered separately (sold in lots of 100). For contactors LC1 D09 and LC1 D12 only, in the references selected above, replace the figure 3 before the voltage code with a figure 9. Example: LC1 D093pp becomes LC1 D099pp.

Accessories
Auxiliary contact blocks and add-on modules: see pages 5/68 to 5/75.

(1) LC1 D09 to D32: clip-on mounting on 35 mm 5 rail AM1 DP or screw fixing. (2) Standard control circuit voltages (for other voltages, please consult your Regional Sales Office): a.c. supply Volts 24 42 48 110 115 220 230 240 380 400 415 440 LC1 D09D32 50/60 Hz B7 D7 E7 F7 FE7 M7 P7 U7 Q7 V7 N7 R7 d.c. supply Volts 12 24 36 48 60 72 110 125 220 250 440 LC1 D09D32 (coils with integral suppression device fitted as standard) U 0.71.25 Uc JD BD CD ED ND SD FD GD MD UD RD Low consumption Volts c 5 12 20 24 48 110 220 250 LC1 D09...D32 (coils with integral suppression device fitted as standard) U 0.71.25 Uc AL JL ZL BL EL FL ML UL For other voltages between 5 and 690 V, see pages 5/76 to 5/81. (3) The weights indicated are for contactors with a.c. control circuit. For d.c. or low consumption control circuit, add 0.160 kg for contactors LC1 D09 to D32. (4) Must be wired with 2 x 4 mm2 cables in parallel on the upstream side. On the downstream side, outgoing terminal block LAD 331 may be used (Quickfit technology, see page 1/219).

Selection : pages 5/160 to 5/191

Characteristics : pages 5/46 to 5/51

Dimensions : pages 5/82 to 5/85

Schemes : pages 5/86 and 5/87

5/59

References

TeSys contactors
For control in category AC-1, 25 to 200 A
Control circuit: a.c., d.c. or low consumption

3-pole contactors for connection by screw clamp terminals or connectors


810366

Non inductive loads maximum current ( y 60 C) utilisation category AC-1

Number of poles

Instantaneous auxiliary contacts

Basic reference, to be completed by adding the voltage code (1) Fixing (2)

Weight (3)

A 25 32 40 50 60 80 125 200

3 3 3 3 3 3 3 3

1 1 1 1 1 1 1 1

1 or 1 1 1 or 1 1 or 1 or 1 or

LC1 D12pp

LC1 D09pp LC1 D12pp LC1 D18pp LC1 D25pp LC1 D32pp LC1 D38pp LC1 D40pp LC1 D50pp LC1 D65pp (4) LC1 D80pp LC1 D95pp (4) LC1 D115pp LC1 D150pp (5)

kg 0.320 0.325 0.330 0.370 0.375 0.380 1.400 1.400 1.400 1.590 1.610 2.500 2.500

3-pole contactors for connection by lugs or bars


In the references selected above, insert a figure 6 before the voltage code. Example: LC1 D09pp becomes LC1 D096pp.

3-pole contactors for connection by Faston connectors

These contactors are fitted with Faston connectors: 2 x 6.35 mm on the power poles and 1 x 6.35 mm on the coil terminals. It is possible to make 2 x 6.35 mm connections to the coil terminals by using a double Faston connector, reference: LAD 99635, to be ordered separately (sold in lots of 100). For contactors LC1 D09 and LC1 D12 only, in the references selected above, insert a figure 9 before the voltage code. Example: LC1 D09pp becomes LC1 D099pp.

810367

3-pole contactors for connection by spring terminals


16 25 3 3 1 1 1 1 LC1 D093pp (6) or LC1 D123pp (6) LC1 D183pp (5) or LC1 D253pp (7) or LC1 D323pp (7) 0.320 0.325 0.335 0.325 0.325

LC1 D123pp

Accessories
Auxiliary contact blocks and add-on modules: see pages 5/68 to 5/75.

(1) See note (1) page 5/61. (2) LC1 D09 to D38 and LC1 DT20 to DT40: clip-on mounting on 35 mm 5 rail AM1 DP or screw fixing. LC1 D40 to D95 a : clip-on mounting on 35 mm 5 rail AM1 DP or 75 mm 5 rail AM1 DL or screw fixing. LC1 or LP1 D40 to D95 c: clip-on mounting on 75 mm 5 rail AM1 DL or screw fixing. LC1 D115 and D150: clip-on mounting on 2 x 35 mm 5 rails AM1 DP or screw fixing. (3) The weights indicated are for contactors with a.c. control circuit. For d.c. or low consumption control circuit, add 0.160 kg for contactors LC1 D09 to D38, 0.785 kg for contactors LC1 D40 to D65 and 1 kg for contactors LC1 D80 and D95. (4) Selection according to the number of operating cycles, see AC-1 curve, page 5/164. (5) 32 A with 2 x 4 mm 2 cables connected in parallel. (6) 20 A with 2 x 2.5 mm2 cables connected in parallel. (7) 40 A with 2 x 4 mm 2 cables connected in parallel.

Selection : pages 5/160 to 5/191

Characteristics : pages 5/46 to 5/51

Dimensions : pages 5/82 to 5/85

Schemes : pages 5/86 and 5/87

5/60

References

TeSys contactors
For control in category AC-1, 20 to 200 A
Control circuit: a.c., d.c. or low consumption

4-pole contactors for connection by screw clamp terminals or connectors


Non inductive loads maximum current ( y 60 C) utilisation category AC-1
565131

Number of poles

Instantaneous auxiliary contacts

Basic reference, to be completed by adding the voltage code (1) Fixing (2)

Weight (3)

A 20 25 32 40 60

LC1 DT20pp

4 2 4 2 4 2 4 2 4 2

2 2 2 2 2 2 2

1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1 or or or or or or

80

4 2

125

4 2

200

LC1 DT20pp LC1 D098pp LC1 DT25pp LC1 D128pp LC1 DT32pp LC1 D188pp LC1 DT40pp LC1 D258pp LC1 D40004pp LP1 D40004pp LC1 D40008pp LP1 D40008pp LC1 D65004pp LP1 D65004pp LC1 D65008pp LP1 D65008pp LC1 D80004pp LP1 D80004pp LC1 D80008pp LP1 D80008pp LC1 D115004pp

kg 0.365 0.365 0.365 0.365 0.425 0.425 0.425 0.425 1.440 2.210 1.440 2.210 1.440 2.210 1.450 2.220 1.760 2.685 1.840 2.910 2.860

4-pole contactors for connection by lugs or bars


In the references selected above, insert a figure 6 before the voltage code (except LC1 D65 ppp and LP1 D65 ppp). Example: LC1 DT20pp becomes LC1 DT206pp.

5
0.380 0.380 0.380 0.380 0.425 0.425 0.425 0.425

4-pole contactors for connection by spring terminals


20 25 32 40 4 2 4 2 4 2 4 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 DT203 D0983 DT253 D1283 DT323 D1883 DT403 D2583

Accessories
Auxiliary contact blocks and add-on modules: see pages 5/68 to 5/75. (1) Standard control circuit voltages (for other voltages, please consult your Regional Sales Office):

a.c. supply
Volts 24 42 48 110 115 220 230 240 380 LC1 D09...D150 and LC1 DT20...DT40 (coils with integral suppression device fitted as standard) 50/60 Hz B7 D7 E7 F7 FE7 M7 P7 U7 Q7 LC1 D40...D115 50 Hz B5 D5 E5 F5 FE5 M5 P5 U5 Q5 60 Hz B6 E6 F6 M6 U6 Q6 400 V7 V5 250 UD UD UD 415 N7 N5 440 RD RD RD 440 R7 R5 R6 500 S5

d.c. supply
Volts 12 24 36 48 60 72 110 LC1 D09...D38 and LC1 DT20...DT40 (coils with integral suppression device fitted U 0.71.25 Uc JD BD CD ED ND SD FD LC1 or LP1 D40...D80 U 0.851.1 Uc JD BD CD ED ND SD FD U 0.751.2 Uc JW BW CW EW SW FW LC1 D115 (coils with integral suppression device fitted as standard) U 0.751.2 Uc BD ED ND SD FD 125 220 as standard) GD MD GD GD MD MW MD

Low consumption
Volts c 5 12 20 24 48 110 220 250 LC1 D09...D38 and LC1 DT20...DT40 (coils with integral suppression device fitted as standard) U 0.71.25 Uc AL JL ZL BL EL FL ML UL For other voltages between 5 and 690 V, see pages 5/76 to 5/81. (2) See note (2) page 5/60 (3) The weights indicated are for contactors with a.c. control circuit. For d.c. or low consumption control circuit, add 0.165 kg and for contactors LC1 D80, 1 kg.

5/61

References

TeSys contactors
Reversing contactors for motor control up to 75 kW at 400 V, in category AC-3
Horizontally mounted, pre-assembled
Control circuit: a.c., d.c. or low consumption

810369

3-pole reversing contactors for connection by screw clamp terminals or connectors


Pre-wired power connections Standard power ratings of 3-phase motors 50/60 Hz in category AC-3 Opera- Instantaneous tional auxiliary current contacts per in AC-3 contactor ( y 60 C) 440 V up to Contactors supplied with coils Basic reference, to be completed by adding the voltage code (2) Fixing (1) Weight (3)

LC2 D12pp

220 V 380 V 660 V 230 V 400 V 415 V 440 V 500 V 690 V 1000 V kW kW kW kW kW kW kW A 2.2 3 4 5.5 7.5 9 11 15 18.5 22 25 30 40 4 5.5 7.5 11 15 18.5 18.5 22 30 37 45 55 75 4 5.5 9 11 15 18.5 22 25 37 45 45 59 80 4 5.5 9 11 15 18.5 22 30 37 45 45 59 80 5.5 7.5 10 15 18.5 18.5 22 30 37 55 55 75 90 5.5 7.5 10 15 18.5 18.5 30 33 37 45 45 80 100 65 75

kg 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 LC2 LC2 LC2 LC2 LC2 LC2 LC2 LC2 LC2 LC2 LC2 D09pp (4) D12pp (4) D18pp (4) D25pp (4) D32pp (4) D38pp (4) D40pp D50pp D65pp D80pp D95pp 0.687 0.697 0.707 0.787 0.797 0.807 2.400 2.400 2.400 3.200 3.200 6.350 6.400

With mechanical interlock, without electrical interlocking


9 12 18 25 32 38 40 50 65 80 95 115 150

565132

With mechanical interlock and electrical interlocking


LC2 D115pp LC2 D150pp

LC2 D50pp

3-pole reversing contactors for connection by lugs or bars


For reversing contactors LC2 D09 to LC2 D38, LC2 D115 and LC2 D150, in the references selected above, insert a figure 6 before the voltage code. Example: LC2 D09pp becomes LC2 D096 pp.

Accessories
Auxiliary contact blocks and add-on modules: see pages 5/68 to 5/75.

(1) LC2 D09 to D38: clip-on mounting on 35 mm 5 rail AM1 DP or screw fixing. LC2 D40 to D95: clip-on mounting on 35 mm 5 rail AM1 DP or 75 mm 5 rail AM1 DL or screw fixing. LC2 D115 and D150: clip-on mounting on 2 x 35 mm 5 rails AM1 DP or screw fixing. (2) Standard control circuit voltages (for other voltages, please consult your Regional Sales Office):

a.c. supply
Volts 24 42 48 110 115 220 230 240 380 LC2 D09D150 (D115 and D150 coils with integral suppression device fitted as standard)) 50/60 Hz B7 D7 E7 F7 FE7 M7 P7 U7 Q7 LC2-D40D115 50 Hz B5 D5 E5 F5 FE5 M5 P5 U5 Q5 60 Hz B6 E6 F6 M6 U6 Q6 400 V7 V5 250 UD 415 N7 N5 440 RD 440 R7 R5 R6 500 S5

d.c. supply
Volts 12 24 36 48 60 72 LC2 D09D38 (coils with integral suppression device fitted as standard) U 0.71.25 Uc JD BD CD ED ND SD 110 FD 125 GD 220 MD

Low consumption
Volts c 5 12 20 24 48 110 220 250 LC2 D09...D38 (coils with integral suppression device fitted as standard) U 0.71.25 Uc AL JL ZL BL EL FL ML UL For other voltages between 5 and 690 V, see pages 5/76 to 5/81. (3) The weights indicated are for contactors with a.c. control circuit. For d.c. or low consumption control circuit, add 0.330 kg (LC2 D09 D38 ). (4) For reversing contactors with electrical interlocking pre-wired at the factory, add suffix V to the references selected above. Example: LC2 D09P7 becomes LC2 D09P7V.

Selection : pages 5/160 to 5/191

Characteristics : pages 5/46 to 5/51

Dimensions, schemes : pages 5/88 and 5/89

5/62

References

TeSys contactors
Reversing contactors for motor control up to 15 kW at 400 V, in category AC-3
Horizontally mounted, pre-assembled
Control circuit: a.c., d.c. or low consumption

3-pole reversing contactors for connection by spring terminals


565133

Pre-wired power connections Mechanical interlock, without electrical interlocking. Standard power ratings of 3-phase motors 50/60 Hz in category AC-3 Operational current in AC-3 ( y 60 C) 440 V up to A 9 12 18 25 32 Instantaneous Contactors supplied with coils auxiliary Basic reference, to be completed by contacts per adding the voltage code (2) contactor Fixing (1) Weight (3)

LC2 D123pp

220 V 380 V 230 V 400 V 415 V 440 V 500 V kW kW kW kW kW 2.2 4 4 4 5.5 3 5.5 5.5 5.5 7.5 4 7.5 9 9 10 5.5 11 11 11 15 7.5 15 15 15 18.5

660 V 690 V kW 5.5 7.5 10 15 18.5

1 1 1 1 1

1 1 1 1 1

LC2 LC2 LC2 LC2 LC2

D093pp D123pp D183pp D253pp D323pp

kg 0.687 0.697 0.707 0.787 0.797

3-pole reversing contactors for connection by Faston connectors


All power connections are to be made by the customer. These contactors are fitted with Faston connectors: 2 x 6.35 mm on the power poles and 1 x 6.35 mm on the coil terminals. It is possible to make 2 x 6.35 mm connections to the coil terminals by using a double Faston connector, reference: LAD 99635, to be ordered separately (sold in lots of 100). For contactors LC2 D09 and LC2 D12 only, replace the digit 3 with a 9 in the references selected above. Example: LC2 D093pp becomes LC2 D099pp.

Accessories
Auxiliary contact blocks and add-on modules : see pages 5/68 to 5/75.

(1) LC2 D09 to D32: clip-on mounting on 35 mm 5 rail AM1 DP or screw fixing. (2) Standard control circuit voltages (for other voltages, please consult your Regional Sales Office).

a.c. supply
Volts LC2 D09D32 50/60 Hz 24 B7 42 D7 48 E7 110 F7 115 FE7 220 M7 230 P7 110 FD 240 U7 125 GD 380 Q7 220 MD 400 V7 250 UD 415 N7 440 RD 440 R7

d.c. supply
Volts 12 24 36 48 60 72 LC2 D09D32 (coils with integral suppression device fitted as standard) U 0.71.25 Uc JD BD CD ED ND SD

Low consumption
Volts c 5 12 20 24 48 110 220 250 LC2 D09...D32 (coils with integral suppression device fitted as standard) U 0.71.25 Uc AL JL ZL BL EL FL ML UL For other voltages between 5 and 690 V, see pages 5/76 to 5/81. (3) The weights indicated are for reversing contactors with a.c. control circuit. For d.c. or low consumption control circuit, add 0.330 kg.

Selection : pages 5/160 to 5/191

Characteristics : pages 5/46 to 5/51

Dimensions, schemes : pages 5/88 and 5/89

5/63

References

TeSys contactors
Changeover contactor pairs for control in category AC-1, 20 to 200 A, horizontally mounted, pre-assembled
Control circuit: a.c., d.c. or low consumption

4-pole changeover contactor pairs for connection by screw clamp terminals or connectors
Pre-wired power connections LC2 DT20 to LC2 DT40: mechanical interlock without electrical interlocking. LC2 D40 to LC2 D80: order separately 2 auxiliary contact blocks LAD Np1 to obtain electrical interlocking between the 2 contactors (see page 5/69). For electrical interlocking incorporated in the mechanical interlock, please consult your Regional Sales Office. LC2 D115: mechanical interlock with integral, pre-wired electrical interlocking.
Utilisation category AC-1 Instantaneous auxiliary Non inductive loads contacts per contactor Maximum rated operational current ( y 60 C) A 20 25 32 40 60 80 125 Contactors supplied with coil Basic reference, to be completed by adding the voltage code (1) Fixing (2) Weight
510441

LC2 DT20pp

1 1 1 1

1 1 1 1

LC2 DT20pp LC2 DT25pp LC2 DT32pp LC2 DT40pp LC2 D40004 pp LC2 D65004 pp LC2 D80004 pp LC2 D115004pp

kg 0.730 0.730 0.850 0.850 3.200 3.200 3.200 7.400

200

4-pole changeover contactor pairs for connection by lugs or bars


20 25 32 40 60 80 125 200 1 1 1 1 1 1 1 1 LC2 DT206pp LC2 DT256pp LC2 DT326pp LC2 DT406pp LC2 D400046 LC2 D650046pp LC2 D800046pp LC2 D1150046pp 0.730 0.730 0.850 0.850 2.400 3.200 3.200 7.400

Accessories
Auxiliary contact blocks and add-on modules, see pages 5/68 to 5/75 .
(1) See note (1) on next page. (2) LC2 DT20 to DT40: clip-on mounting on 35 mm 5 rail AM1 DP or screw fixing. LC2 D65 and D80: clip-on mounting on 35 mm 5 rail AM1 DP or 75 mm 5 rail AM1 DL or screw fixing. LC2 D115: clip-on mounting on 2 x 35 mm 5 rails AM1 DP or screw fixing.

Selection : pages 5/160 to 5/191

Characteristics : pages 5/46 to 5/51

Dimensions, schemes : pages 5/88 and 5/89

5/64

References

TeSys contactors
Changeover contactor pairs for control in category AC-1, 20 A, horizontally mounted, pre-assembled
Control circuit: a.c., d.c. or low consumption

4-pole changeover contactor pairs for connection by spring terminals


Pre-wired power connections
Utilisation category AC-1 Instantaneous auxiliary Non inductive loads contacts per contactor Maximum rated operational current ( y 60 C) A 20 Contactors supplied with coil Basic reference, to be completed by adding the voltage code (1) Fixing (2) Weight

LC2 DT203 pp

kg 0.760

Accessories
Auxiliary contact blocks and add-on modules, see pages 5/68 to 5/75.
(1) Standard control circuit voltages (for other voltages, please consult your Regional Sales Office).

a.c. supply
Volts LC2 DT20DT40 50/60 Hz LC2 D65D115 50 Hz 60 Hz 24 B7 B5 B6 42 D7 D5 48 E7 E5 E6 110 F7 F5 F6 115 FE7 FE5 220 M7 M5 M6 230 P7 P5 240 U7 U5 U6 125 GD 250 UL 380 Q7 Q5 Q6 220 MD 400 V7 V5 250 UD 415 N7 N5 440 RD 440 R7 R5 R6 500 S5

d.c. supply
Volts 12 24 36 48 60 72 110 LC2 DT20DT40 (coils with integral suppression device fitted as standard) U 0.71.25 Uc JD BD CD ED ND SD FD

Low consumption
Volts c 5 12 20 24 48 110 220 LC2 DT20...DT40 (coils with integral suppression device fitted as standard) U 0.71.25 Uc AL JL ZL BL EL FL ML For other voltages between 5 and 690 V, see pages 5/76 to 5/81. (2) Clip-on mounting on 35 mm 5 rail AM1 DP or screw fixing.

Selection : pages 5/160 to 5/191

Characteristics : pages 5/46 to 5/51

Dimensions, schemes : pages 5/88 and 5/89

5/65

References

TeSys contactors
Component parts for assembling reversing contactors for motor control or low speed - high speed starters

For 3-pole reversing contactors for motor control


Contactors with screw clamp terminals or connectors Horizontally mounted, assembled by customer
565135

Using 2 identical contactors (1)

Set of power connections Reference

Weight kg 0.045

Mechanical interlock Kit reference

Weight kg

Including mechanical interlock and an electrical interlocking kit for the contactors
LC1 D09D38 LAD 9R1V (2)

LA9 D4002

Including mechanical interlock with integral electrical interlocking


LC1 D40D65 LA9 D6569 LA9 D8069 LA9 D8069 LA9 D11569 0.290 0.290 0.490 1.450 LA9 D4002 LA9 D4002 LA9 D8002 LA9 D11502 0.170 0.170 0.170 0.290

810374

LC1 D80 and D95 (a) LC1 D80 and D95 (c) LC1 D115 and D150

LA9 D6569
810375

Including mechanical interlock without electrical interlocking


LC1 D09D38 with screw clamp terminals or connectors LC1 D09D32 with spring terminal connections LC1 D40D65 LC1 D80 and D95 (a) LC1 D80 and D95 (c) LAD 9R1 (2) 0.045

(3)

LA9 D6569 LA9 D8069 LA9 D8069

0.290 0.490 0.490

LA9 D50978 LA9 D50978 LA9 D80978

0.170 0.170 0.170

5
LA9 D8069
810373

For low speed - high speed starter


Description Connection kit enabling reversing of low and high speed directions, using a reversing contactor and a 2N/O + 2N/C main pole contactor For contactors with connections Screw clamps or connectors Power connection module with spring terminal connections Outgoing terminal block with spring terminal connections Reference LAD 9PVGV LAD 3PVGV LAD 3PVGV10 Weight kg 0.016 0.034 0.034

LAD 9R1

(1) To order the 2 contactors: see pages 5/58 and 5/59. (2) Including mechanical interlock. (3) To build a reversing contactor with spring terminal connections, the following components must be ordered: - 1 mechanical interlock LAD 9V2, - 1 upstream power connection kit and 1 downstream power connection kit. Upstream power connection kit LAD 9V10: installed in the Quickfit system with power connection module LAD 34. (If module LAD 34 is not used, replace LAD 9V10 with LAD 9V12). Downstream power connection kit LAD 9V11 : installed in the Quickfit system with outgoing terminal block LAD 331. (If module LAD 331 is not used, replace LAD 9V11 with LAD 9V13 ).

565134

Selection : pages 5/160 to 5/163

Characteristics : pages 5/46 to 5/51

Dimensions, schemes : pages 5/88 and 5/89

5/66

References

TeSys contactors
Component parts for assembling changeover contactor pairs for distribution

For 4-pole changeover contactor pairs (3-phase distribution + neutral)


565137

Contactors with screw clamp terminals or connectors Horizontally mounted, assembled by customer

Using 2 identical contactors (1)

Set of power connections Reference

Weight kg 0.040

Mechanical interlock Kit reference

Weight kg

Including mechanical interlock and an electrical interlocking kit for the contactors
LC1 DT20DT40 LAD T9R1V (2)

LA9 D4002

Including mechanical interlock with integral electrical interlocking


LC1 D65004 LC1 D80004 LA9 D6570 LA9 D8070 LA9 D8070 LA9 D11570 0.150 0.280 0.280 1.100 LA9 D4002 LA9 D4002 LA9 D8002 LA9 D11502 0.170 0.170 0.170 0.280

565136

LP1 D80004 LC1 D115004

Including mechanical interlock without electrical interlocking


LC1 DT20DT40 with screw clamp terminals or connectors LC1 DT203DT403 with spring terminal connections LC1 or LP1 D65004 LC1 D80004
810379

LAD-T9R1 (2)

0.035

(3)

LA9 D50978

LA9 D6570 (4) LA9 D8070 (4) LA9 D8070 (4)

0.150 0.280 0.280

LA9 D50978 LA9 D50978 LA9 D80978

0.155 0.155 0.180

LP1 D80004

LA9 D6570

For 3-pole changeover contactor pairs


Including mechanical interlock with integral electrical interlocking
LC1 D115 and D150 LA9 D11571 0.960 LA9 D11502 0.280

810380

LA9 D8070

(1) To order the 2 contactors: see pages 5/61 and 5/62. (2) Including mechanical interlock. (3) To build a changeover contactor pair with spring terminal connections, the following components must be ordered in addition to the 2 contactors: - 1 mechanical interlock LAD 9V2 , - 1 downstream power connection kit LAD 9V9 . (4) Order 2 contact blocks LAD Np1 to build the electrical interlock, see page 5/69.

Selection : pages 5/160 to 5/163

Characteristics : pages 5/46 to 5/51

Dimensions, schemes : pages 5/88 and 5/89

5/67

Presentation

TeSys contactors
TeSys d contactors and reversing contactors
Instantaneous auxiliary contact blocks

See page opposite for mounting possibilities according to the contactor type and rating.

510385

5/68

References

TeSys contactors
TeSys d contactors and reversing contactors
Instantaneous auxiliary contact blocks

Instantaneous auxiliary contact blocks for connection by screw clamp terminals


For use in normal operating environments In order to mount an LAD 8N on an LC1 D40 to D95, a set of shims must be ordered separately, see page 5/75 Clip-on mounting (1) Number of Composition Reference Weight contacts per block

Front

1 2

Side

4 incl. 1 N/O & 1 N/C make before break 2

1 2

2 1 2 2 2

1 1 2 2 1 4 3 2 1 2 1 2 1 2 2 1

1 1 2 2 3 4 1 2 1 2 1 2 1 2 1

LAD N10 LAD N01 LAD N11 LAD N20 LAD N02 LAD N22 LAD N13 LAD N40 LAD N04 LAD N31 LAD C22 LAD 8N11 LAD 8N20 LAD 8N02 LAD N11G LAD N22G LAD N11P LAD N22P LA1 DX20 LA1 DX11 LA1 DX02 LA1 DY20 (2) LA1 DZ40 LA1 DZ31

kg 0.020 0.020 0.030 0.030 0.030 0.050 0.050 0.050 0.050 0.050 0.050 0.030 0.030 0.030 0.030 0.050 0.030 0.050 0.040 0.040 0.040 0.040 0.050 0.060

For terminal referencing conforming to EN 50012


Front, on 3P contactors and 2 4P contactors 20 to 60A 4 Front, on 4P contactors 2 80 to 200A 4 Front 2

With dust and damp protected contacts, for use in particularly harsh industrial environments

Instantaneous auxiliary contact blocks for connection by lugs


This type of connection is not possible for blocks with 1 contact or blocks with dust and damp protected contacts. For all other instantaneous auxiliary contact blocks, add the figure 6 to the end of the references selected above. Example: LAD N11 becomes LAD N116.

Instantaneous auxiliary contact blocks for connection by spring terminals


This type of connection is not possible for LAD 8, LAD N with 1 contact or blocks with dust and damp protected contacts. For all other contact blocks, add the figure 3 to the end of the references selected above. Example: LAD N11 becomes LAD N113.

Instantaneous auxiliary contact blocks for connection by Faston connectors


This type of connection is not possible for LAD 8, LAD N with 1 contact or blocks with dust and damp protected contacts. For all other contact blocks, add the figure 9 to the end of the references selected above. Example: LAD N11 becomes LAD N119. (1) Maximum number of auxiliary contacts that can be fitted Contactors Instantaneous auxiliary contacts Time delay Front Type Number of poles and size Side mounted Front mounted mounted 1 contact 2 contacts 4 contacts a 3P LC1 D09D38 1 on LH side and 1 or 1 or 1 LC1 D40D95 (50/60 Hz) 1 on each side or 2 and 1 or 1 or 1 LC1 D40D95 (50 or 60 Hz) 1 on each side and 2 and 1 or 1 or 1 LC1 D115 and D150 1 on LH side and 1 or 1 or 1 4P LC1 DT20DT40 1 on LH side and 1 or 1 or 1 LC1 D40D80 1 on each side or 1 or 1 or 1 or 1 LC1 D115 1 on each side and 1 or 1 or 1 or 1 c 3P LC1 D09D38 1 or 1 or 1 LC1 D40D95 2 and 1 or 1 or 1 LC1 D115 and D150 1 on LH side and 1 or 1 or 1 4P LC1 DT20DT40 1 or 1 or 1 LC1 D40D80 2 and 1 or 1 or 1 LC1 D115 1 on each side and 1 or 1 or 1 LC (3) 3P LC1 D09D38 1 4P LC1 DT20DT40 1 (2) Device fitted with 4 earth screen continuity terminals. (3) LC: low consumption.

Characteristics : pages 5/52 to 5/54

Dimensions : pages 5/82 to 5/85

Schemes : pages 5/86 and 5/87

5/69

References

TeSys contactors
TeSys d contactors and reversing contactors
Time delay auxiliary contact blocks Mechanical latch blocks

Time delay auxiliary contact blocks for connection by screw clamp terminals
Maximum number of auxiliary contact blocks that can be fitted per contactor, see page 5/69. Sealing cover to be ordered separately, see page 5/75. LAD T0 and LAD R0: with extended scale from 0.1 to 0.6 s. LAD S2: with switching time of 40 ms 15 ms between opening of the N/C contact and closing of the N/O contact. Clip-on mounting Number of Time delay Reference Weight contacts Type Setting range per block kg Front 1 N/O + 1 N/C On-delay 0.13 s 0.130 s 10180 s 130 s Off-delay 0.13 s 0.130 s
810439

810438

LAD T0 LAD T2 LAD T4 LAD S2 LAD R0 LAD R2 LAD R4

0.060 0.060 0.060 0.060 0.060 0.060 0.060

LAD T

10180 s

Time delay auxiliary contact blocks for connection by lugs


Add the figure 6 to the end of the references selected above. Example: LAD T0 becomes LAD T06.

Time delay auxiliary contact blocks for connection by spring terminals


Add the figure 3 to the end of the references selected above. Example: LAD T0 becomes LAD T03.

LA6 DK

Time delay auxiliary contact blocks for connection by Faston connectors


Add the figure 9 to the end of the references selected above. Example: LAD T0 becomes LAD T09.

810441

Mechanical latch blocks (1)


Clip-on mounting Unlatching control Basic reference, to be completed by adding the voltage code (2) LC1 D40D65 (3 P a or c) LA6 DK10p LC1 D40 and D65 (4 P a ) LP1 D40 and D65 (4 P c) LC1 D80D150 (3 P a ) LA6 DK20p LC1 D80 and D115 (3 P c) LC1 D80 (4 P a) LC1 D80 & D115 (4 P a) LP1 D80 & LC1 D115 (4 P c) LC1 D09D38 (a or c) LAD 6K10p LC1 DT20DT40 (a or c) For use on contactor Weight

Front

Manual or electric

kg 0.070

0.090

LAD T p3
810440

0.070

(1) The mechanical latch block must not be powered up at the same time as the contactor. The duration of the control signal for the mechanical latch block and the contactor should be: u 100 ms for a contactor operating on an a.c. supply u 250 ms for a contactor operating on a d.c. supply (2) Standard control circuit voltages (for other voltages, please consult your Regional Sales Office): Volts 50/60 Hz , c 24 32/36 42/48 60/72 100 110/127 220/240 256/277 380/415 Code B C E EN K F M U Q LA6 DK

Characteristics : pages 5/52 to 5/54

Dimensions : pages 5/82 to 5/85

Schemes : pages 5/86 and 5/87

5/70

References

TeSys contactors
TeSys d contactors and reversing contactors
Suppressor modules

RC circuits (Resistor-Capacitor)
b Effective protection for circuits highly sensitive to "high frequency" interference. For use only in cases where the voltage is virtually sinusoidal, i.e. less than 5% total harmonic distortion. b Voltage limited to 3 Uc max. and oscillating frequency limited to 400 Hz max. b Slight increase in drop-out time (1.2 to 2 times the normal time). Mounting For use with contactor (1) Reference Weight Rating Type Va Vc kg Clip-on (3) D09D38 (3P) 2448 LAD 4RCE 0.012 DT20DT40 50127 LAD 4RCG 0.012 110240 LAD 4RCU 0.012 Screw mounting (4) D40D150 (3P) and D40D115 (4P) 2448 50127 110240 380415 LA4 DA2E LA4 DA2G LA4 DA2U LA4 DA2N 0.018 0.018 0.018 0.018

510384

LAD 4pp

Varistors (peak limiting)


b Protection provided by limiting the transient voltage to 2 Uc max. b Maximum reduction of transient voltage peaks. b Slight increase in drop-out time (1.1 to 1.5 times the normal time). Clip-on (3) D09D38 (3P) (2) 2448 DT20DT40 50127 110250 Screw mounting (4) D40D115 (3P) and D40D115 (4P) 2448 50127 110250 2448 50127 110250

LAD 4VE LAD 4VG LAD 4VU LA4 DE2E LA4 DE2G LA4 DE2U LA4 DE3E LA4 DE3G LA4 DE3U

0.012 0.012 0.012 0.018 0.018 0.018 0.018 0.018 0.018

810443

D40D95 (3P) and D40D80 (4P)

Flywheel diodes
b No overvoltage or oscillating frequency. b Increase in drop-out time (6 to 10 times the normal time). b Polarised component. Clip-on (5) D09D38 (3P) DT20DT40 Screw mounting (4) D40D95 (3P) D40D80 (4P)

LA4 Dpp

24250 24250

LAD 4DDL LA4 DC3U

0.012 0.018

Bidirectional peak limiting diode


b Protection provided by limiting the transient voltage to 2 Uc max. b Maximum reduction of transient voltage peaks. Clip-on (3) (5) D09D38 (3P) (2) 24 DT20DT40 72 Screw mounting (4) LAD 4DDL or LAD 4TpDL D40D95 (3P) D40D80 (4P) 24 72
510726

24 72 125 250 600 24 72

LAD 4TB LAD 4TBDL LAD 4TS LAD 4TSDL LAD 4TGDL LAD 4TUDL LAD 4TXDL LA4 DB2B LA4 DB2S LA4 DB3B LA4 DB3S

0.012 0.012 0.012 0.012 0.012 0.012 0.012 0.018 0.018 0.018 0.018

(1) For satisfactory protection, a suppressor module must be fitted across the coil of each contactor. (2) From LC1 D09 to D38 and from LC1 DT20 to DT40, d.c. and low consumption 3-pole contactors are fitted with a built-in bidirectional peak limiting diode suppressor as standard. On contactors produced after 15th July 2004, this bidirectional peak limiting diode is removable and can therefore be replaced by the user. (See reference above). If a d.c. or low consumption contactor is used without suppression, the standard suppressor should be replaced with a blanking plug (reference LAD 9DL) (3) Clipping-on makes the electrical connection. The overall size of the contactor remains unchanged. (4) Mounting at the top of the contactor on coil terminals A1 and A2. (5) In order to install these accessories, the existing suppression device must first be removed.

Characteristics : pages 5/52 to 5/54

Dimensions : pages 5/82 to 5/85

Schemes : pages 5/86 and 5/87

5/71

Presentation

TeSys contactors
TeSys d contactors and reversing contactors

510386

LA4 DT

LA4 DW

LA4 DF

LA4 DL

LA4 DM

LAD 4BB

LC1 D09D38

See page opposite for mounting possibilities according to contactor type and rating.

5/72

References

TeSys contactors
TeSys d contactors and reversing contactors
Accessories

Electronic serial timer modules (1)


b 3-pole contactors LC1 D09 to D38 and 4-pole contactors LC1 DT20 to DT40: mounted using adapter LAD 4BB, to be ordered separately, see page 5/75. b 3-pole contactors LC1 D40 to D150 and 4-pole contactors LC1 D40 to D115: mounted directly across terminals A1 and A2 of contactor.

On-delay type
Operational voltage a 24250 V LC1 D09D38 (3P) and DT20DT40 (4P) Time delay 100250 V LC1 D40D150 (3P) 0.12 s 1.530 s 25500 s Reference LA4 DT0U LA4 DT2U LA4 DT4U Weight kg 0.040 0.040 0.040

Interface modules
b 3-pole contactors LC1 D09 to D38 and 4-pole contactors LC1 DT20 to DT40: mounted using adapter LAD 4BB, to be ordered separately, see page 5/75. b 3-pole contactors LC1 D40 to D150 and 4-pole contactors LC1 D40 to D115: mounted directly across terminals A1 and A2 of contactor.

Relay interface
Operational voltage a 24250 V 380415 V LC1 D09D150 (3P) and DT20DT40 (4P) Supply voltage E1-E2 (c) 24 V Reference Weight kg 0.055

LA4 DFBQ

LC1 D09D150 (3P) and DT20DT40 (4P)

24 V 48 V

LA4 DFB LA4 DFE

0.050 0.050

Relay interface with "AUTO-I" manual override switch (output forced ON)
Operational voltage a 24250 V LC1 D09D150 (3P) and DT20DT40 (4P) Solid state interface LC1 D09D38 (3P) and DT20DT40 (4P) 100250 V Supply voltage E1-E2 (c) 24 V 48 V Reference Weight kg 0.045 0.045

LA4 DLB LA4 DLE

LC1 D40D115 (3P)

24 V

LA4 DWB

0.045

Auto-Man-Stop control modules


For local override operation tests with 2-position Auto-Man switch and O-I switch
b 3-pole contactors LC1 D09 to D38 and 4-pole contactors LC1 DT20 to DT40: mounted using adapter LAD 4BB, to be ordered separately, see page 5/75. b 3-pole contactors LC1 D40 to D150 and 4-pole contactors LC1 D40 to D115: mounted directly across terminals A1 and A2 of contactor. Operational voltage a Reference Weight 24100 V 100250 V kg LC1 D09D150 (3P) LA4 DMK 0.040 and DT20DT40 (4P) LC1 D40D150 (3P) LA4 DMU 0.040

(1) For 24 V operation, the contactor must be fitted with a 21 V coil (code Z). See pages 5/76 to 5/81

Characteristics : pages 5/55 to 5/57

Dimensions : pages 5/82 to 5/85

Schemes : pages 5/86 and 5/87

5/73

References

TeSys contactors
TeSys d contactors and reversing contactors
Accessories

Accessories for main pole and control connections


810445

Description Connectors for cable, size (1 connector) Connectors for cable, size (2 connectors) Connectors for lug type terminals (2 connectors) Protective covers for connectors for lug type terminals LA9 D11550p Links for parallel connection of 4-pole 10 mm2 3-pole 25 mm2

For use with contactors LC1 a c DT20, DT25 DT20, DT25 D09D38 D09D38 D115, D150 D115 D115, D150 D115 D115, D150 D115, D150 D09D38

Sold in lots of 1 1 1 1 1 1 1 1 10 10 10 2 2 10 1 2 2 2 10 10 10 3

Unit reference LA D92560 LA9 D3260 LA9 D115603 LA9 D115604 LA9 D115503 LA9 D115504 LA9 D115703 LA9 D115704 LA9 D2561 LA9 D1261 LA D96061 LA9 D40961 LA9 D80961 LAD 9P3 (2) LA9 D80962 LA9 D1263 LA9 D40963 LA9 D80963 LA9 D09966 LA9 D6567 LA9 D8067 GV7 AC03

Weight kg 0.030 0.040 0.560 0.740 0.300 0.360 0.250 0.300 0.060 0.012 0.060 0.021 0.060 0.005 0.080 0.024 0.070 0.100 0.006 0.010 0.010 0.180

LA9 D3260

3-pole 120 mm2 D115, D150 4-pole 120 mm2 D115 3-pole 4-pole 3-pole (1) 4-pole (1) 2 poles D115, D150 D115 D115, D150 D115, D150 D09D38

810446

DT20, DT25 (4P) DT20, DT25 (4P) DT32, DT40 (4P) DT32, DT40 (4P) D40D65 D80, D95 3 poles D09D38 (star connection) D80, D95 4 poles DT20, DT25 D40D65 D80, D95 D40D65 D80 D09D38 D80, D95 DT20, DT25 D40D65 D80 D40D80 D40D65 D80, D95 D115, D150

5
LA9 D11560p

810450

810447

Staggered coil connection Control circuit take-off from main pole

D40D65 D80, D95

Spreaders for increasing the pole pitch to 45 mm

D115, D150

LA9 D11570p
810448

(1) For 3-pole contactors: 1 set of 6 covers, for 4-pole contactors: 1 set of 8 covers. (2) Separate connecting bar for connecting 2 poles in parallel.

LA9 D80962
810449

LA9 D6567

Dimensions : pages 5/82 to 5/85

Schemes : pages 5/86 and 5/87

5/74

References

TeSys contactors
TeSys d contactors and reversing contactors
Accessories

Sets of contacts and arc chambers


810452

Description Sets of contacts

For contactor 3-pole 4-pole 3-pole 4-pole LC1 LC1 LC1 LC1 LC1 LC1 D115 D150 D115004 D115 D150 D115004

Reference LA5 D1158031 LA5 D150803 LA5 D115804 LA5 D11550 LA5 D15050 LA5 D115450

Arc chambers GV2 G245


810453

Weight kg 0.260 0.260 0.330 0.395 0.395 0.470

Connection accessories
For adapting existing wiring to a new product LC1 D09D38 Without coil suppression LC1 DT20DT25 With coil a 2448 V suppression a 50127 V a 110250 V 2 contactors LC1 D09D18 or D25D38 4 contactors LC1 D09D18 or D25D38 For supply to one or more GV2 G busbar sets LAD 4BB LAD 4BBVE LAD 4BBVG LAD 4BBVU GV2 G245 GV2 G445 GV1 G09 0.019 0.014 0.014 0.014 0.036 0.077 0.040

Set of 63 A busbars for parallelling of contactors Terminal block GV1 G09


810451

Protection accessories
Description Miniature circuit-breaker Sealing cover Safety cover preventing access to the moving contact carrier Application 5 x 20 with 4 A-250 V fuse For LAD T, LAD R LC1 D09D38 and DT20DT40 LC1 D40D65 LC1 D80 and D95 LC1 D115 and D150 Sold in lots of 1 1 1 1 1 1 Reference LA9 D941 LA9 D901 LAD 9ET1 LAD 9ET2 LAD 9ET3 LAD 9ET4 Weight kg 0.025 0.005 0.026 0.012 0.004 0.004

LA9 D941

Marking accessories
Description Application Contactors (except 4P), LC1 D40D115), LAD N (4 contacts), LA6 DK LAD N (2 contacts), LAD T, LAD R, LRD Contactors (except 4P), LC1 D40D115), LAD (4 contacts), LA6 DK All products Sold in lots of 10 Unit reference LAD 21 Sheet of 64 blank legends, self-adhesive, 8 x 33 mm (1) Sheet of 112 blank legends, self-adhesive, 8 x 12mm (1) Sheet of 64 blank legends for marking using plotter or 8 x 33 mm engraver Sheet of 440 blank legends for marking using plotter or 8 x 12 mm engraver Marker holder, snap-in 8 x 22 mm Marker holder, snap-in 8 x 18 mm Weight kg 0.020

810454

LAD 9ETp

10 10

LAD 22 LAD 23

0.020 0.050

563527

35

LAD 24

0.200

SIS-L

s uette are ion d'tiq ette softw di etich crat oftware etiquetas lling ione Labe iel de ngss crear Logic hriftu para la creaz Besc are Softw are per Softw

abel

Gerin n Merlin Modico D canique Square Teleme

XBY 2U

Bag of 300 blank legends self-adhesive, 7 x 21 mm SIS Label labelling software supplied on CD-Rom Mounting plate

4-pole contactors, LC1 D40...D80, LA6 DK LC1 D09...38, LC1 DT20...40, LAD N (4 contacts), LAD T, LAD R On holder LA9 D92 Multi-language version: English, French, German, Italian, Spanish

100 100

LA9 D92 LAD 90

0.001 0.001

1 1

LA9 D93 XBY 2U

0.001 0.100

Mounting accessories
For replacement of LC1 F115 or 1 LA9 D730 F150 by LC1 D115 or D150 Set of shims For fitting side mounting blocks 1 LA9 D511 LAD 8N on LC1 D40 to D95 (1) These legends are for sticking onto the safety cover of the contactors or add-on block, if fitted. 0.360 0.020

5/75

References

TeSys contactors
a.c. coils for 3 or 4-pole contactors LC1 D

For contactors a LC1 D09...D38 and LC1 DT20DT40


Specifications
Average consumption at 20 C: - inrush (cos = 0.75) 70 VA, - sealed (cos = 0.3) 50 Hz: 7 VA, 60 Hz: 7.5 VA Operating range ( y 60 C): 50 Hz: 0.81.1 Uc, 60 Hz: 0.851.1 Uc. Control circuit voltage Uc V
810391

Average resistance at 20 C 10 % 6.3 5.6 6.19 12.3 19.15 25 130 159 192.5 417 539 595 645 781 1580 1810 1938 2242 2300 2499 3432 3600 5600

Inductance of closed circuit H 0.26 0.24 0.26 0.48 0.77 1 5.5 6.7 7.5 16 22 21 25 30 60 64 74 79 85 119 135 190

Reference (1)

Weight kg

12 21 (2) 24 32 36 LXD 1pp 42 48 60 100 110

50/60 Hz LXD 1J7 LXD 1Z7 LXD 1B7 LXD 1C7 LXD 1CC7 LXD 1D7 LXD 1E7 LXD 1EE7 LXD 1K7 LXD 1F7 LXD 1FE7 LXD 1G7 LXD 1FC7 LXD 1L7 LXD 1LE7 LXD 1M7 LXD 1P7 LXD 1U7 LXD 1W7 LXD 1Q7 LXD 1V7 LXD 1N7 LXD 1R7 LXD 1T7 LXD 1S7 LXD 1SC7 LXD 1X7 LXD 1Y7

0.070 0.070 0.070 0.070 0.070 0.070 0.070 0.070 0.070 0.070 0.070 0.070 0.070 0.070 0.070 0.070 0.070 0.070 0.070 0.070 0.070 0.070 0.070 0.070 0.070 0.070 0.070 0.070

115 120 127 200 208 220 230 240 277 380 400 415 440 480 500 575 600 690

(1) The last 2 digits in the reference represent the voltage code. (2) Voltage for special coils fitted in contactors with serial timer modules. with 24 V supply.

5/76

References (continued)

TeSys contactors
a.c. coils for 3 or 4-pole contactors LC1 D

For 3 or 4-pole contactors LC1 D40, D50, D65, D80, D95


Specifications
Average consumption at 20 C: - inrush (cos = 0.75) 50 Hz: 200 VA, 60 Hz: 220 VA, - sealed (cos = 0.3) 50 Hz: 20 VA, 60 Hz: 22 VA Operating range ( y 55 C): 0.851.1 Uc. Control circuit voltage Uc V
810394

Average resistance at 20 C 10 % 1.4 2.6 4.4 5.5 31 31 41 127 133 152 166 381 411 463 513 668 1220

Inductance of closed circuit H 0.09 0.16 0.27 0.35 1.9 1.9 2.4 7.5 8.1 8.7 10 22 25 26 30 38 67

Reference (1)

Average resistance at 20 C 10 % 1.05 4.2 22 28 86 98 120 157 300 392 480 675 775

Inductance of closed circuit H 0.06 0.23 1.2 1.5 4.3 4.8 5.7 8 14 19 23 33 36

Reference (1)

Weight

kg 60 Hz LX1 D6B6 LX1 D6E6 LX1 D6F6 LX1 D6G6 LX1 D6L6 LX1 D6M6 LX1 D6U6 LX1 D6W6 LX1 D6Q6 LX1 D6R6 LX1 D6T6 LX1 D6S6 LX1 D6X6 0.280 0.280 0.280 0.280 0.280 0.280 0.280 0.280 0.280 0.280 0.280 0.280 0.280 0.280 0.280 0.280 0.280 0.280 0.280 0.280 0.280 0.280 0.280 0.280 0.280

LX1 D6pp

24 32 42 48 110 115 120 127 208 220 220/230 230 240 256 277 380 380/400 400 415 440 480 500 575 600 660

50 Hz LX1 D6B5 LX1 D6C5 LX1 D6D5 LX1 D6E5 LX1 D6F5 LX1 D6FE5 LX1 D6G5 LX1 D6M5 LX1 D6P5 LX1 D6U5 LX1 D6W5 LX1 D6Q5 LX1 D6V5 LX1 D6N5 LX1 D6R5 LX1 D6S5 LX1 D6Y5

Specifications
Average consumption at 20 C: - inrush (cos = 0.75) 50/60 Hz: 245 VA at 50 Hz, - sealed (cos = 0.3) 50/60 Hz: 26 VA at 50 Hz, Operating range ( 55 C): 0.851.1 Uc. 50/60 Hz LX1 D6B7 LX1 LX1 LX1 LX1 LX1 LX1 LX1 LX1 LX1 LX1 LX1 LX1 D6D7 D6E7 D6F7 D6FE7 D6G7 D6M7 D6P7 D6U7 D6Q7 D6V7 D6N7 D6R7

24 42 48 110 115 120 220/230 (2) 230 230/240 (3) 380/400 (4) 400 415 440

1.22 3.5 5 26 32 102 115 131 310 349 390 410

0.08 0.25 0.32 1.7 2 6.7 7.7 8.3 20 23 24 27

0.280 0.280 0.280 0.280 0.280 0.280 0.280 0.280 0.280 0.280 0.280 0.280 0.280

(1) The last 2 digits in the reference represent the voltage code. (2) For use on 230 V 50 Hz, apply a coefficient of 0.6 to the mechanical durability of the contactor, see pages 5/48 and 5/49. This coil can be used on 240 V at 60 Hz. (3) This coil can be used on 220/240 V at 50 Hz and on 240 V only at 60 Hz. (4) For use on 400 V 50 Hz, apply a coefficient of 0.6 to the mechanical durability of the contactor, see pages 5/48 and 5/49.

5/77

References (continued)

TeSys contactors
a.c. coils for 3 or 4-pole contactors LC1 D

For 3 or 4-pole contactors LC1 D115


Specifications
Average consumption at 20 C: - inrush (cos = 0.8) 50 or 60 Hz: 300 VA, - sealed (cos = 0.3) 50 or 60 Hz: 22 VA Operating range ( y 55 C): 0.851.1 Uc. Control circuit voltage Uc V
565140

Average resistance at 20 C 10 % 1.24 2.14 3.91 4.51 26.53 26.53 32.75 104.77 104.77 125.25 338.51 368.43 368.43 441.56 566.62

Inductance of closed circuit H 0.09 0.17 0.28 0.36 2.00 2.00 2.44 7.65 8.29 8.89 22.26 25.55 27.65 30.34 38.12

Reference (1)

Average resistance at 20 C 10 % 0.87 3.91 19.97 24.02 67.92 79.61 97.04 125.75 243.07 338.51 368.43

Inductance of closed circuit H 0.07 0.28 1.45 1.70 5.06 5.69 6.75 8.89 17.04 22.26 25.55

Reference (1)

Weight

kg 60 Hz LX1 D8B6 LX1 D8E6 LX1 D8F6 LX1 D8G6 LX1 D8L6 LX1 D8M6 LX1 D8U6 LX1 D8W6 LX1 D8Q6 LX1 D8R6 LX1 D8T6 0.260 0.260 0.260 0.260 0.260 0.260 0.260 0.260 0.260 0.260 0.260 0.260 0.260 0.260 0.260 0.260 0.260 0.260 0.260

LX1 D8pp

24 32 42 48 110 115 120 127 208 220 230 240 277 380 400 415 440 480 500

50 Hz LX1 D8B5 LX1 D8C5 LX1 D8D5 LX1 D8E5 LX1 D8F5 LX1 D8FE5 LX1 D8FC5 LX1 D8M5 LX1 D8P5 LX1 D8U5 LX1 D8Q5 LX1 D8V5 LX1 D8N5 LX1 D8R5 LX1 D8S5

For 3 or 4-pole contactors LC1 D115, LC1 D150


Specifications
Average consumption at 20 C: - inrush cos = 0.9 - 280 to 350 VA, - sealed cos = 0.9 - 2 to 18 VA. Operating range ( y 55 C): 0.81.15 Uc. Coils with integral suppression device fitted as standard, class B. Control circuit voltage Uc V Average resistance at 20 C 10 % Inductance of closed circuit H Reference (1) Average resistance at 20 C 10 % 147 301 498 1061 4377 4377 4377 6586 10 895 9895 9895 9895 21 988 21 011 21 011 21 011 21 501 32 249 32 249 Inductance of closed circuit H 3.03 8.28 13.32 24.19 109.69 109.69 109.69 152.65 260.15 210.72 210.72 210.72 533.17 482.42 482.42 482.42 507.47 938.41 938.41 50/60 Hz LX1 D8B7 LX1 D8C7 LX1 D8D7 LX1 D8E7 LX1 D8F7 LX1 D8FE7 LX1 D8G7 LX1 D8FC7 LX1 D8LE7 LX1 D8M7 LX1 D8P7 LX1 D8U7 LX1 D8UE7 LX1 D8Q7 LX1 D8V7 LX1 D8N7 LX1 D8R7 LX1 D8T7 LX1 D8S7 Reference (1) Weight

kg 0.290 0.290 0.290 0.290 0.290 0.290 0.290 0.290 0.290 0.290 0.290 0.290 0.290 0.290 0.290 0.290 0.290 0.290 0.290

24 32 42 48 110 115 120 127 208 220 230 240 277 380 400 415 440 480 500 (1) The last 2 digits in the reference represent the voltage code.

5/78

References

TeSys contactors
d.c. coils for 3 or 4-pole contactors

For 3-pole contactors LC1 D40D65 or 4-pole contactors LP1 D40D65


Specifications
Average consumption: 22 W. Operating range: 0.851.1 Uc. Control circuit voltage Uc V 12 24 36 48 60 72 LX4 D6pD 110 125 220 250 440 Average resistance at 20 C 10 % 7.1 26.8 58 109 173 234 560 717 2255 2940 9080 Inductance of closed circuit H 0.44 1.69 3.55 6.86 10.9 14.7 35.28 45.2 142 185 572 Reference (1) Weight kg 0.415 0.415 0.415 0.415 0.415 0.415 0.415 0.415 0.415 0.415 0.415

565142

LX4 D6JD LX4 D6BD LX4 D6CD LX4 D6ED LX4 D6ND LX4 D6SD LX4 D6FD LX4 D6GD LX4 D6MD LX4 D6UD LX4 D6RD

For 3-pole contactors LC1 D80 or 4-pole contactors LP1 D80


Specifications
Average consumption: 22 W. Operating range: 0.851.1 Uc. Control circuit voltage Uc V 12 24 36 48 60 72 LX4 D7pD 110 125 220 250 440 Average resistance at 20 C 10 % 6.6 27 57 107 170 230 564 718 2215 2850 9195 Inductance of closed circuit H 0.46 1.89 4 7.5 11.9 16.1 39.5 50.3 155 200 640 Reference (1) Weight kg 0.680 0.680 0.680 0.680 0.680 0.680 0.680 0.680 0.680 0.680 0.680

565142

LX4 D7JD LX4 D7BD LX4 D7CD LX4 D7ED LX4 D7ND LX4 D7SD LX4 D7FD LX4 D7GD LX4 D7MD LX4 D7UD LX4 D7RD

(1) The last 2 digits in the reference represent the voltage code.

5/79

References

TeSys contactors
d.c. coils for 3 or 4-pole contactors LC1 D

For contactors LC1 D115, D150


Specifications
Consumption: inrush 270 to 365 W, sealed 2.4 to 5.1 W. Operating range: 0.71.2 Uc. Coils with integral suppression device fitted as standard, class B. Control circuit voltage Uc V 24 Average resistance at 20 C 10 % 147 Inductance of closed circuit H 3.03 Reference (1) Weight kg 0.300

565142

LX4 D8BD

48

1061

24.19

LX4 D8ED

0.300

60

1673

38.44

LX4 D8ND

0.300

72

2500

56.27

LX4 D8SD

0.300

110

4377

109.69

LX4 D8FD

0.300

125

6586

152.65

LX4 D8GD

0.300

220 LX4 D8pD 250

9895

210.72

LX4 D8MD

0.300

18 022

345.40

LX4 D8UD

0.300

440

21 501

684.66

LX4 D8RD

0.300

(1) The last 2 digits in the reference represent the voltage code.

5/80

References

TeSys contactors
Wide range d.c. coils
(for specific applications)

for 3 or 4-pole contactors


For 3-pole contactors LC1 D40D65 or 4-pole contactors LP1 D40D65
Specifications
Average consumption: 22 W. Operating range: 0.751.2 Uc. Coils with "TH" treatment as standard. Control circuit voltage Uc V 12 24 36 48 72 110 LX4 D6pW 220 Average resistance at 20 C 10 % 6.8 30 53 110 215 580 2120 Inductance of closed circuit H 0.45 1.9 3.5 7.2 14.2 38.3 140 Reference (1) Weight kg 0.415 0.415 0.415 0.415 0.415 0.415 0.415

565143

LX4 D6JW LX4 D6BW LX4 D6CW LX4 D6EW LX4 D6SW LX4 D6FW LX4 D6MW

For 3-pole contactors LC1 D80 or 4-pole contactors LP1 D80


Specifications
Average consumption: 23 W. Operating range: 0.75 to 1.2 Uc Coils with "TH" treatment as standard. Control circuit voltage Uc V 12 24 36 48 72 110 220 Average resistance at 20 C 10 % 6.2 23.5 51.9 94.2 204 483 1922 Inductance of closed circuit H 0.49 1.75 4.18 7 15.7 36 144 Reference (1) Weight kg 0.680 0.680 0.680 0.680 0.680 0.680 0.680

LX4 D7JW LX4 D7BW LX4 D7CW LX4 D7EW LX4 D7SW LX4 D7FW LX4 D7MW

(1) The last 2 digits in the reference represent the voltage code.

5/81

Dimensions

TeSys contactors
TeSys d contactors
Control circuit: a.c.

LC1 D09D18 (3-pole)


44
Minimum electrical clearance

LC1 D25D38 (3-pole), LC1 DT20DT40 (4-pole)


44
Minimum electrical clearance

LA4 b1

LA4 b1

10 c1 c2 c3
LC1

12,5 (LAD 8)

45

12,5 (LAD 8) (1)

10 c1 c2 c3
D099 D129 80 95.5 111.5 (1) 120.5 (1) 127.5 (1) 84 86 117 129 137 141 D25 D38 85 98 114 (1) 123 (1) 130 (1) 90 92 123 135 143 147

12,5 (LAD 8)

45

12,5 (LAD 8) (1)

b without add-on blocks b1 with LAD 4BB with LA4 Dp2 with LA4 DF, DT with LA4 DW, DL c without cover or add-on blocks with cover, without add-on blocks c1 with LAD N or C (2 or 4 contacts) c2 with LA6 DK10, LAD 6K10 c3 with LAD T, R, S with LAD T, R, S and sealing cover (1) Including LAD 4BB

D09D18 D093 D123 77 99 94 107 110 (1) 123 (1) 119 (1) 132 (1) 126 (1) 139 (1) 84 84 86 86 117 117 129 129 137 137 141 141

D183 D323 99 107 123 (1) 132 (1) 139 (1) 90 92 123 135 143 147

DT20 & DT25 85 98 114 129 190 90 92 123 135 143 147

DT203 & DT253 99 90 92 123 135 143 147

DT32 & DT40 91 97 99 131 143 151 155

DT323 & DT403 105 97 99 131 143 151 155

LC1 D40D65 (3-pole), LC1 D65004, D40008 & D65008 (4-pole)


32 44

LC1 D80 & D95 (3-pole), LC1 D80004 & D80008 (4-pole)
32 44
Minimum electrical clearance

Minimum electrical clearance

LA4 b1

LA4
b1

127

12

c c1 c2 c3

12,5 (LAD 8)

12,5 (LAD 8)

12

c c1 c2 c3

127

12,5 (LAD 8)

12,5 (LAD 8)

LC1 a b1 with LA4 Dp2 with LA4 DB3 with LA4 DF, DT with LA4 DM, DW, DL c without cover or add-on blocks with cover, without add-on blocks c1 with LAD N (1 contact) with LAD N or C (2 or 4 contacts) c2 with LA6 DK c3 with LAD T, R, S with LAD T, R, S and sealing cover LC1 a b1 with LA4 DA2 with LA4 DF, DT with LA4 DM, DL with LA4 DW c without cover or add-on blocks with cover, without add-on blocks c1 with LAD N or C (2 or 4 contacts) c2 with LA6 DK20 c3 with LAD T, R, S with LAD T, R, S and sealing cover Selection : pages 5/160 to 5/191

D40D65 75 135 142 150 114 119 139 147 159 167 171 D115, D150 120 174 185 188 188 132 136 150 155 168 172

D40008 85 135 142 150 125 139 147 159 167 171 D115004 150 174 185 188 188 132 150 155 168 172 D115006 120 174 185 188 188 115 150 155 168 172

D80, D65004 85 135 135 142 150 125 130 150 158 170 178 182 D150006 120 174 185 188 115 150 155 168 172 D1150046 155 174 185 188 188 115 150 155 168 172

D95, D65008 85 135 142 150 125 130 150 158 170 178 182

D80004 96 135 142 150 125 150 158 170 178 182

D80008 96 135 142 150 140 150 158 170 178 182

LC1 D115 and D150 (3-pole), LC1 D115004 (4-pole)


Minimum electrical clearance

LAD 8

LA4

10 158 b1 a

c c1 c2 c3

Characteristics : pages 5/46 to 5/51

References : pages 5/58 to 5/61

Schemes : pages 5/86 and 5/87

5/82

Dimensions

TeSys contactors
TeSys d contactors
Control circuit: d.c. or low consumption

LC1 D09D18 (3-pole)


Minimum electrical clearance

LC1 D25D38 (3-pole)


Minimum electrical clearance

10 c1 c2 c3

45

10 c1 c2 c3
D09D18 77 93 95 126 138 146 150 D093D123 99 93 95 126 138 146 150

45

LC1 b c without cover or add-on blocks with cover, without add-on blocks c1 with LAD N or C (2 or 4 contacts) c2 with LA6 DK10 c3 with LAD T, R, S with LAD T, R, S and sealing cover

D099D129 80 93 95 126 138 146 150

D25D38 85 99 101 132 144 152 156

D183D323 99 99 101 132 144 152 156

LC1 DT20 to DT40 (4-pole)


Minimum electrical clearance

10 c1 c2 c3
LC1 b c c1 c2 c3

45

5
DT20 & DT25 D098 & D128 85 99 123 135 143 147 DT203 & DT253 D0983 & D1283 99 99 123 135 143 147 DT32 & DT40 D188D258 91 107 131 143 151 155 DT323 & DT403 D1883 & D2583 105 107 131 143 151 155

with with with with with

cover LAD N or C (2 or 4 contacts) LA6 DK10 LAD T, R, S LAD T, R, S and sealing cover

LC1 D40D65 (3-pole) LC1 D65004, LP1 D40008D65008 (4-pole)


Minimum electrical clearance

LC1 D80 & D95 (3-pole) LP1 D80004, LP1 D80008 (4-pole)
Minimum electrical clearance

12 c1 c2 c3

127

85

12 c1 c2 c3
LP1 D65004 171 196 202 213 221 225

127

96

LC1 D40D65 c without cover or add-on blocks 171 with cover, without add-on blocks 176 c1 with LAD N (1 contact) 196 with LAD N or C (2 or 4 contacts) 202 c2 with LA6 DK10 213 c3 with LAD T, R, S 221 with LAD T, R, S and sealing cover 225 LC1 D115ppp and LC1 D150ppp with c coil: see page 5/82 Selection : pages 5/160 to 5/191 Characteristics : pages 5/46 to 5/51

LP1 D40008 & D65008 182 196 202 213 221 225

LC1 D80 & D95 181 186 204 210 221 229 233

LP1 D80004 181 204 210 221 229 233

LP1 D80008 196 204 210 221 229 233

References : pages 5/58 to 5/61

Schemes : pages 5/86 and 5/87

5/83

Mounting

TeSys contactors
TeSys d contactors

LC1 D09D38, DT20DT40


On mounting rail AM1 DP200, DR200 or AM1 DE200 (width 35 mm)

LC1 D40D95, LP1 D40D80


On mounting rail AM1 DL200 or DL201 (width 75 mm) On mounting rail AM1 EDppp or AM1 DE200 (width 35 mm)

=
= =

c c

LC1 b c c

D09D18 D25D38 DT2 & DT25 77 85 85 (AM1 DP200 or DR200) (1) 88 94 94 (AM1 DE200) (1) 96 102 102

DT32 & DT40 100 109 117

Control circuit: a.c. LC1 c c c (AM1 DL200) (1) (AM1 DL201) (1) (AM1 EDppp or DE200) (1)

=
D40D65 136 126 126

127

D80 & D95 147 137 137

Control circuit: d.c. b 77 c (AM1 DP200 or DR200) (1) 97 c (AM1 DE200) (1) 105

85 103 110

94 103 111

109 118 1236

Control circuit: d.c. LC1 c (AM1 DL200) (1) c (AM1 DL201) (1) LP1 c (AM1 DL200) c (AM1 DL201) (1) with safety cover.

D40D65 193 183 D40 188 178 D65 188 178

D80 & D95 203 203 D80 198 198

(1) with safety cover.

LC1 D115, D150


On 2 mounting rails DZ5 MB on 120 mm centres

100

= 158

LC1 D40D95, LP1 D40D80


On 2 mounting rails DZ5 MB on 120 mm centres

DZ5 ME5

Control circuit: a.c. or d.c. LC1 c (AM1 DP200 or DR200) c (AM1 DE200 or EDppp)

D115 & D150 134.5 142.5

D1156 & D1506 117.5 125.5

Control circuit: a.c. LC1 c with cover Control circuit: d.c. LC1 c with cover LP1 c

D40D65 119

D80 & D95 130

120

110

D40D65 176 D40 & D65 171

D80 & D95 186 D80 181

15

40

Selection : pages 5/160 to 5/191

Characteristics : pages 5/46 to 5/51

References : pages 5/58 to 5/61

Schemes : pages 5/86 and 5/87

5/84

Mounting (continued)

TeSys contactors
TeSys d contactors

LC1 D09D38 and LC1 DT20DT40


On 2 mounting rails DZ5 MB Control circuit: LC1 c with cover G H H1 4-pole contactors LC1 c G H H1 a.c. D09D18 86 35 60 70 DT20 & DT25 92 35 60 70 D25D38 92 35 60 70 DT32 & DT40 100 35 60 70 d.c. D09D18 95 35 70 70 DT20 & DT25 101 35 70 70 D25D38 101 35 70 70 DT32 & DT40 109 35 70 70

DZ5 ME8

H1

15

LC1 D09D38 and LC1 DT20DT40


On pre-slotted mounting plate AM1 PA, PB, PC

LC1 D40D95, LP1 D40D80


On pre-slotted mounting plate AM1 PA, PB, PC

AF1 EA4

G
c 40
a.c. D40D65 119

Control circuit: LC1 c with cover G H LC1 c with cover G H

a.c. D09D18 86 35 60/70 DT20 & DT25 80 35 60 AC

D25D38 92 35 60/70 DT32 & DT40 93 35 60

d.c. D09D18 95 35 70 DT20 & DT25 118 35 60 DC

D25D38 101 35 70 DT32 & DT40 132 35 60

Control circuit: LC1 c with cover LP1 c without cover

D80 & D95 130

d.c. D40D65 176 D40 & D65 171

110 AF1 EA6

D80 & D95 186 D80 181

LC1 D09D38
Panel mounted

LC1 D40D95, LP1 D40 D80


Panel mounted

2xM4

2xM4

2x4,5 =

60/70

c
Control circuit: LC1 c with cover 4-pole contactors LC1 c with cover

35

35

= c
Control circuit: LC1 c with cover LP1 c without cover a.c. D40D65 119

100/110 = 40 = 3x6,5
D25D38 101 DT32 & DT40 98 D80 & D95 130 d.c. D4D65 176

a.c. D09D18 86 DT20 & DT25 90

D25D38 92 DT32 & DT40 98

d.c. D09D18 95 DT20 & DT25 90

50

D80 & D95 186

D40 & D65 D80 171 181

LC1 D115, D150


Panel mounted

130 158

c
Selection : pages 5/160 to 5/191

LC1 c G (3-pole) G (4-pole)

D115 132 96/110 130/144

D1156 115 96/110 130/144

D150 132 96/110

D1506 115 96/110

Characteristics : pages 5/46 to 5/51

References : pages 5/58 to 5/61

Schemes : pages 5/86 and 5/87

5/85

Schemes

TeSys contactors
TeSys d contactors

Contactors
3-pole contactors (References: pages 5/58 to 5/61)
LC1 D09 to D150
3/L2 1/L1 5/L3 13/NO 14 21/NC 22

A2

A1

T1/2

4-pole contactors (References: pages 5/60 and 5/61)


LC1 DT20 to DT40
3/L2 5/L3 1/L1 7/L4 21/NC 13/NO

T2/4

T3/6

LC1 D115004
3/L2 5/L3 1/L1 7/L4

LC1 D098 to D258


13/NO 21/NC R1 R3

LC1 and LP1 D40008 to D80008


R1 R3 R4

A1

A1

A1

A2

A2

A2

T1/2

T2/4

T3/6

T4/8

T3/6

T4/8

R4

A2

14

22

14

22

A1

1 73/NO 2 74 73/NO 74 32 31/NC 31/NC 32 42 41/NC 44 43/NO 84 83/NO 84 83/NO

T1/2

T2/4

Front mounting add-on contact blocks


Instantaneous auxiliary contacts (References: page 5/69)
1 N/O LAD N10 (1)
43 NO 43/NO

1 N/C LAD N01 (1)


41/NC (92)

1 N/O + 1 N/C LAD N11


61/NC 53/NO

R2

2 N/O LAD N20


53/NO 63/NO

(94)

62

44 (93)

42 (91)

5
2 N/C LAD N02
51/NC 61/NC

2 N/O + 2 N/C LAD N22


53/NO 61/NC 83/NO 71/NC

1 N/O + 3 N/C LAD N13


53/NO 81/NC 61/NC 71/NC

54

4 N/O LAD N40


53/NO 63/NO

52

62

62

72

82

54

84

54

62

72

54

54

4 N/C LAD N04


51/NC 71/NC 61/NC 81/NC

2 N/O + 2 N/C including 1 N/O + 1 N/C make before break LAD C22
53/NO 87/NO 61/NC 75/NC

3 N/O + 1 N/C LAD N31


53/NO 61/NC

54

62

76

52

72

62

82

88

Instantaneous auxiliary contacts conforming to standard EN 50012 (References: page 5/69)


1 N/O + 1 N/C LAD N11G
43/NO 31/NC

1 N/O + 1 N/C LAD N11P


13/NO 21/NC

2 N/O + 2 N/C LAD N22G


53/NO 63/NO 31/NC 41/NC

2 N/O + 2 N/C LAD N22P


13/NO 21/NC

54

32

42

54

64

32

44

3 N/O + 1 N/C LAD N31G


31/NC 43/NO 53/NO 63/NO

14

3 N/O + 1 N/C LADN31P


13/NO 21/NC 33/NO 43/NO

22

1 N/O + 3 N/C LAD N13G


31/NC 51/NC 63/NO 41/NC

14

1 N/O + 3 N/C LAD N13P


13/NO 21/NC

32

22

14

34

44

32

44

54

64

52

42

(1) Items in brackets are for blocks mounted on right-hand side of contactor.

Selection : pages 5/160 to 5/191

Characteristics : pages 5/46 to 5/51

References : pages 5/58 to 5/73

64

Dimensions : pages 5/82 to 5/85

5/86

14

22

22

62

64

64

R2

Schemes (continued)

TeSys contactors
TeSys d contactors

Front mounting add-on contact blocks


Dust and damp protected instantaneous auxiliary contacts (References: page 5/69)
2 N/O (24-50 V) LA1 DX20
53/NO 63/NO

2 N/C (24-50 V) LA1 DX02


51/NC 61/NC

2 N/O (5-24 V) LA1 DY20


53/NO 63/NO

2 N/O protected (24-50 V) 2 N/O standard LA1 DZ40


53/NO 83/NO 63/NO 73/NO

2 N/O protected (24-50 V) + 1 N/O + 1 N/C standard LA1 DZ31


53/NO 73/NO 74 61/NC 83/NO 84

64

52

54

64

62

54

64

54

74

84

Time delay auxiliary contacts (References: page 5/70)


On-delay 1 N/O + 1 N/C LAD T
67/NO 55/NC

Off-delay 1 N/O + 1 N/C LAD R


57/NO 65/NC

On-delay 1 N/C + 1 N/O break before make LAD S


67/NO 55/NC

56

68

58

56

Mechanical latch blocks (References: page 5/70)


LAD 6K10 and LA6 DK20
E1

A2

A1

Side mounting add-on contact blocks


Instantaneous auxiliary contacts (References: page 5/69)
1 N/O + 1 N/C LAD 8N11 (1)
153/NO 161/NC (172)

E2

2 N/O LAD 8N20 (1)


153/NO (184) 163/NO (174)

66

2 N/C LAD 8N02 (1)


251/NC (282) 261/NC (272)

68

54

62

(184)

154 (183)

(1) Items in brackets are for blocks mounted on right-hand side of contactor. Electronic serial timer modules On-delay LA4 DTpU

154 (183)

162 (171)

164 (173)

252 (281)

262 (271)

Auto-Man-Stop control modules LA4 DM p

A1

A1

A2

Auto /man I/O

A1

A2

A1

B1

(1)

(1) PLC.

Interface modules
Relay interface
LA4 DFp
E2 E1 +

Relay with manual override


LA4 DFBQ
E2 E1 +

A2

A2

Solid state
LA4 DWBp

LA4 DL p
E2 E1 +

A1

A2

A1

A2

A1

A2

A1

E2

E1 +

References: page 5/73.

Selection : pages 5/160 to 5/191

Characteristics : pages 5/46 to 5/51

References : pages 5/58 to 5/73

Dimensions : pages 5/82 to 5/85

A2

5/87

Dimensions

TeSys contactors
TeSys d reversing contactors

LC2 D09 to D38


2 x LC1 D09 to D38

LC2DT20 to DT40
2 x LC1 DT20 to DT40

e1

60/70

e2

a
LC1 or 2 x LC1 a b c (1) D09 to D18 a 90 77 86 D093 to D123 a 90 99 86 D09 to D18 c 90 77 95 D093 to D123 c 90 99 95 D25 to D38 a 90 85 92 D183 to D383 a 90 99 92 D25 to D32 c 90 85 101 D183 to D383 c 90 99 101 e1 and e2: including cabling. (1) With safety cover, without add-on block. e1 4 4 9 9 e2 1.5 1.5 5 5 G 80 80 80 80 80 80 80 80 LC2 or 2 x LC1 DT20 and DT25 DT32 and DT40 c, e: including cabling. a 90 90 b 85 91

e2

G a
c 90 98

=
G 80 80

60/70 = e1 = 6x6,5 G1

LC2 D40 to D95


2 x LC1 D40 to D95 a 2 x LC1 D40 to D95 a

6x6,5 e1 = G1 = 8

2xM4

2xM4

= 8

100/110

13

e2

e2

40

G a

40 =

40

G a

40

LC2 or 2 x LC1 a D40 to D65 a 165 D65004 a 182 D80 and D95 a 182 D80004 a 207 c, e1 and e2: including cabling.

b 127 127 127 127

c 142 133 158 158

e1 5 13

e2 11 20

G 50 57 57 71

G1 90 97 96 111

2 x LC1 a D40 to D65 182 D80 and D95 207 c, e1 and e2: including cabling.

b 127 127

c 190 215

e1 5 13

e2 11 20

G 57 96

LC2 D115 and D150


2 x LC1 D115 and D150

e1

158

c
LC2 or 2 x LC1 a D115 and D150 266 D115004 334 c, e1 and e2: including cabling. Selection : pages 5/160 to 5/191

e2

G a

c 148 148

e1 56

e2 18 60

G 242/256 310/324

Characteristics : pages 5/46 to 5/51

References : pages 5/58 to 5/67

Schemes : page 5/89

5/88

130

13
G1 97 111

100/110

5
b

Schemes

TeSys contactors
TeSys d reversing contactors

Reversing contactors for motor control


LC2 D09D150 Horizontally mounted LAD 9R1V With integral electrical interlocking
L1 L2 L3 13/NO

L1

L2

L3 13/NO

13/NO

21/NC

21/NC

21/NC

13/NO

A1

A1

A1

21/NC

A2

A2

A2

22

14

14

22

22

14

Changeover contactor pairs


LC2 DT20DT40 Horizontally mounted LAD T9R1V With integral electrical interlocking
1N 2/L1 2/L2 1/L1 1/L2 1/L3 2/L3 2N

1N

2/L1

2/L2

1/L1

1/L2

1/L3

13/NO

2/L3

2N

13/NO

13/NO

14

21/NC

21/NC

21/NC

13/NO

22

A1

A1

21/NC 22

A2 A2 A1

A1

A2

A2

22

22

A2

22

14

14

14

14

A1

L1

L2

L3

L1

L2

L3

Electrical interlocking of reversing contactors fitted with:


Mechanical interlock with integral electrical contacts LA9 Dppp02 Mechanical interlock without integral electrical contacts LA9 Dppp78, LAD 9R1

02

A1

A2

A1

01

A2

02

KM2 01

KM1

01 KM1 02
A1 A1 A1

KM2
A1

02

KM1

01

KM2 A2 A2

KM1 A2 A2

KM2

A2

Low speed-High speed cabling kit, screw clamp terminals


L1 L2 L3

A2

Low speed-High speed cabling kit, spring terminals


L1 L2 L3

13/NO

13/NO

13/NO

21/NC

13/NO

N 21/NC

21/NC

21/NC

A1

A1

A1

A2

A2

A2

22

14

22

14

14

22

13

R1

13

R1

R3

21

R3

A1

A2

A2

A1

R2

R4

R2

R4

14

22

W1

U1

U2

LAD 3PV/GV10
PV GV

PV

GV

Selection : pages 5/160 to 5/191

Characteristics : pages 5/46 to 5/51

References : pages 5/58 to 5/67

Dimensions : page 5/88

W2

V1

V2

14

22

21

LAD 9PV/GV

LAD 3PV/GV

14

22

A2

A1

5/89

References

TeSys contactors
For switching 3-phase capacitor banks, used for power factor correction,
Direct connection without choke inductors

Special contactors
Special contactors LC1 DpK are designed for switching 3-phase, single or multiple-step capacitor banks; they conform to standards IEC 60070 and 60831, NFC 54-100, VDE 0560, UL and CSA.

Contactor applications
Specification Contactors fitted with a block of early make poles and damping resistors, limiting the value of the current on closing to 60 In max. This current limitation increases the life of all the components of the installation, in particular that of the fuses and capacitors. The patented design of the add-on block (n 90 119-20) ensures safety and long life of the installation. Operating conditions There is no need to use choke inductors for either single or multiple-step capacitor banks. Short-circuit protection must be provided by gI type fuses rated at 1.72 In. Maximum operational power
811966

The power values given in the selection table below are for the following operating conditions: Prospective peak current at switch-on Maximum operating rate Electrical durability at nominal load LC1 DpK LC1 DFK, DGK, DLK, DMK, DPK LC1 DTK, DWK All contactor ratings 400 V 690 V Instantaneous auxiliary contacts Tightening torque on cable end 200 In 240 operating cycles/hour 100 operating cycles/hour 300 000 operating cycles 200 000 operating cycles Weight

Operational power at 50/60 Hz (1) y 55 C (2)

Basic reference, to be completed by adding the voltage code (3)

5
LC1 DFK11pp

220 V 240 V kVAR 6.7

400 V 440 V kVAR 12.5

660 V 690 V kVAR 18

N/O 1 1 1 1 1 1 1

N/C 1 2 1 2 1 2 1 2 2 2 2

N.m 1.2 1.2 1.7 1.7 1.9 1.9 2.5 2.5 5 5 9

LC1 DFK11pp LC1 DFK02pp LC1 DGK11pp LC1 DGK02pp LC1 DLK11pp LC1 DLK02pp LC1 DMK11pp LC1 DMK02pp LC1 DPK12pp LC1 DTK12pp LC1 DWK12pp

kg 0.430 0.430 0.450 0.450 0.600 0.600 0.630 0.630 1.300 1.300 1.650

8.5

16.7

24

10
811967

20

30

15

25

36

20 25 40

33.3 40 60

48 58 92

Switching of multiple-step capacitor banks (with equal or different power ratings)


The correct contactor for each step is selected from the above table, according to the power rating of the step to be switched. Example: 50 kVAR 3-step capacitor bank. Temperature: 50 C and U = 400 V or 440 V. One 25 kVAR step: contactor LC1 DMK, one 15 kVAR step: contactor LC1 DGK, and one 10 kVAR step: contactor LC1 DFK. (1) Operational power of the contactor according to the scheme on the page opposite. (2) The average temperature over a 24-hour period, in accordance with standards IEC 60070 and 60831 is 45 C. (3) Standard control circuit voltages (for other voltages, please consult your Regional Sales Office): Volts 24 42 48 110 115 220 230 240 380 400 415 440 50/60 Hz B7 D7 E7 F7 FE7 M7 P7 U7 Q7 V7 N7 R7 For other voltages between 24 and 440 V, please consult your Regional Sales Office LC1 DPK12pp

Dimensions, schemes : page 5/91

5/90

Dimensions, schemes

TeSys contactors
5

For switching 3-phase capacitor banks, used for power factor correction

Dimensions
LC1 DFK, DGK LC1 DPK, DTK

130

74

180

45

127

150
LC1 DFK DGK c 117 122 Type of fixing LC1 D12 See pages 5/84 and 5/85 LC1 D18 See pages 5/84 and 5/85 LC1 DPK DTK Type of fixing LC1 D40 LC1 D50

75

See pages 5/84 and 5/85 See pages 5/84 and 5/85

LC1 DLK, DMK

LC1 DWK

140

84

5
200 127 157

56

85

LC1 DLK DMK

c 117 122

Type of fixing LC1 D25 See pages 5/84 and 5/85 LC1 D32 See pages 5/84 and 5/85

LC1 DWK

Type of fixing LC1 D80

See pages 5/84 and 5/85

Schemes
LC1 DpK
R

1/L1

A2

A1

3/L2 4/T2

2/T1

6/T3

5/L3 R

R = Pre-wired resistor connections. Cabling (maximum permissible c.s.a.) Contactor type LC1 DFK Number of conductors 1 Flexible cable with cable end (mm2) 2.5 Solid cable with cable end (mm2) 4 References : page 5/90

2 1.5 4

DGK 1 4 6

2 2.5 6

DLK 1 4 10

2 4 6

DMK 1 6 16

2 4 10

DPK, DTK 1 2 16 6 25 16

DWK 1 50 50

2 25 35

5/91

Selection guide

TeSys contactors
From 115 to 2750 A

Applications

Control of all types of motor for standard or severe duty applications Control of resistive, inductive and capacitive circuits: heating, lighting, cos rectification, transformers, normal-standby

Rated operational current

Ie max AC-3 (Ue y 440 V) Ie max AC-1 ( y 40 C)

115 A 200 A

150 A 250 A

185 A 275 A

225 A 315 A

265 A 350 A

330 A 400 A

Rated operational voltage

1000 V

1000 V

1000 V

1000 V

1000 V

1000 V

Number of poles

3 or 4

3 or 4

3 or 4

3 or 4

3 or 4

3 or 4

Rated operational power in category AC-3

220/240 V 380/400 V 415 V

30 kW 55 kW 59 kW 59 kW 75 kW 80 kW 65 kW

40 kW 75 kW 80 kW 80 kW 90 kW 100 kW 65 kW

55 kW 90 kW 100 kW 100 kW 110 kW 110 kW 100 kW

63 kW 110 kW 110 kW 110 kW 129 kW 129 kW 100 kW

75 kW 132 kW 140 kW 140 kW 160 kW 160 kW 147 kW

100 kW 160 kW 180 kW 200 kW 200 kW 220 kW 160 kW

440 V 500 V 660/690 V 1000 V

Add-on auxiliary contact blocks

Front mounting, identical to those used on LC1 D contactors (contacts: instantaneous LA1 DNpp, time delay LA2 DT or LA3 DR, dust and damp protected LA1 DX or DY or DZ)

Associated thermal overload relays

Manual-auto Electronic

LR9 F LT6

Interfaces

Specific Universal

LA4 FWB With or without, depending on the control circuit

Contactor type

LC1 F115

LC1 F150

LC1 F185

LC1 F225

LC1 F265

LC1 F330

Reversing contactor type

LC2 F115

LC2 F150

LC2 F185

LC2 F225

LC2 F265

For customer assembly 5/102 and 5/103 5/106 to 5/109

Pages

Contactors Reversing contactors

5/102 and 5/103 5/104 and 5/105

5/92

400 A 500 A

500 A 700 A

630 A 1000 A

780 A 1600 A

800 A 1000 A

750 A 800 A

1000 A 1250 A

1500 A 2000 A

1800 A 2750 A

1000 V

1000 V

1000 V

1000 V

1000 V

1000 V

1000 V

1000 V

1000 V

2, 3 or 4

2, 3 or 4

2, 3 or 4

3 or 4

1 to 4

1 to 4

1 to 4

1 to 4

110 kW 200 kW 220 kW 250 kW 257 kW 280 kW 185 kW

147 kW 250 kW 280 kW 295 kW 355 kW 335 kW 335 kW

200 KW 335 kW 375 kW 400 kW 400 kW 450 kW 450 kW

220 kW 400 kW 425 kW 425 kW 450 kW 475 kW 450 kW

250 kW 450 kW 450 kW 450 kW 450 kW 475 kW 450 kW

220 kW 400 kW 425 kW 450 kW 500 kW 560 kW 530 kW

280 kW 500 kW 530 kW 560 kW 600 kW 670 kW 530 kW

425 kW 750 kW 800 kW 800 kW 700 kW 750 kW 670 kW

500 kW 900 kW 900 kW 900 kW 900 kW 900 kW 750 kW

4 instantaneous contact compositions: 2 N/C + 2 N/O, 3 N/O + 1 N/C, 1 N/O + 3 N/C or 4 N/O

LR9 F LT6

LC1 F400

LC1 F500

LC1 F630

LC1 F780

LC1 F800

LC1 BL

LC1 BM

LC1 BP

LC1 BR

For customer assembly

5/146 and 5/147 5/148

5/93

Characteristics

TeSys contactors
TeSys LC1 F (115 to 800 A)
Control circuit: a.c. or d.c.

Environment
Contactor type Rated insulation voltage (Ui) Conforming to IEC 60947-4-1 Conforming to VDE 0110 gr C Rated impulse withstand voltage (Uimp) Conforming to standards Product certifications Degree of protection Conforming to IEC 60529 Conforming to VDE 0106 Standard version Storage Operation Permissible at Uc (1) Without derating Without derating C C C m Coil not connected to the power circuit V V kV LC1 F115 1000 1500 8 LC1 F150 1000 1500 8 LC1 F185 1000 1500 8

EN 60947-1, EN 60947-4-1, IEC 60947-1, IEC 60947-4-1, JEM 1038 CSA, UL, BV, GL, DNV, RINA, RMROS, LROS, CCC IP 2X front face with shrouds LA9 F Front face protected against direct finger contact with shrouds LA9 F TH - 60+ 80 - 5+ 55 - 40+ 70 3000

Protective treatment Ambient air temperature around the device

Maximum operating altitude Operating positions

5
(not to be used for LC1 F780) With derating Apply the following derating coefficients: 0.75 on the pull-in voltage, 0.9 on the drop-out voltage and 0.8 on the operational current in AC-1. Apply the following derating coefficients: 1.15 on the pull-in voltage, 1.1 on the drop-out voltage and 0.8 on the operational current in AC-1. In either case: neither the making and breaking capacities nor the electrical and mechanical durabilities can be assured. Not to be used

Shock resistance (2) 1/2 sine wave = 11 ms

Contactor open Contactor closed

9 gn 15 gn 2 gn 6 gn

9 gn 15 gn 2 gn 6 gn

7 gn 15 gn 2 gn 5 gn

Vibration resistance (2) 5300 Hz

Contactor open Contactor closed

(1) In these conditions, it is recommended that LX9 F coils be used for contactor sizes F115 to F225. (2) In the least favourable direction, without change of contact state (coil at Uc). Where higher resistance to mechanical shock is required, select shock-proof contactors. Please consult your Regional Sales Office.

Selection : pages 5/160 to 5/183

References : pages 5/102 and 5/103

Dimensions : pages 5/128 and 5/129

Schemes : page 5/133

5/94

LC1 F225 1000 1500 8

LC1 F265 1000 1500 8

LC1 F330 1000 1500 8

LC1 F400 1000 1500 8

LC1 F500 1000 1500 8

LC1 F630 1000 1500 8

LC1 F780 1000 1500 8

LC1 F800 1000 1500 8

EN 60947-1, EN 60947-4-1, IEC 60947-1, IEC 60947-4-1, JEM 1038 CSA, UL, BV, GL, DNV, RINA, RMROS, LROS, CCC IP 2X front face with shrouds LA9 F Front face protected against direct finger contact with shrouds LA9 F TH - 60+ 80 - 5+ 55 - 40+ 70 3000 - 60+ 80 - 5+ 55 - 5+ 55 UL, CSA, GL, LROS

5
(not to be used for LC1 F780)

Apply the following derating coefficients: 0.75 on the pull-in voltage, 0.9 on the drop-out voltage and 0.8 on the operational current in AC-1.

Apply the following derating coefficients: 1.15 on the pull-in voltage, 1.1 on the drop-out voltage and 0.8 on the operational current in AC-1. In either case: neither the making and breaking capacities nor the electrical and mechanical durabilities can be assured.

7 gn 15 gn 2 gn 5 gn

6 gn 15 gn 2 gn 5 gn

6 gn 15 gn 2 gn 5 gn

6 gn 15 gn 1.5 gn 5 gn

9 gn 15 gn 2 gn 4 gn

6 gn 15 gn 2 gn 4 gn

5 gn 15 gn 2.5 gn 5.5 gn

6 gn 15 gn 2 gn 4 gn

(1) In these conditions, it is recommended that LX9 F coils be used for contactor sizes F115 to F225. (2) In the least favourable direction, without change of contact state (coil at Uc). Where higher resistance to mechanical shock is required, select shock-proof contactors. Please consult your Regional Sales Office.

5/95

Characteristics (continued)

TeSys contactors
TeSys LC1 F (115 to 800 A)
Control circuit: a.c. or d.c.

Pole characteristics
Contactor type Number of poles Rated operational current (le) In AC-3, y 55 C (Ue y 440 V) In AC-1, y 40 C Rated operational voltage (Ue) Frequency limits Conventional thermal current Rated making capacity Rated breaking capacity Up to Of the operational current (1) y 40 C A A V Hz A LC1 F115 3 or 4 115 200 1000 162/3200 200 LC1 F150 3 or 4 150 250 1000 162/3 200 250 LC1 F185 3 or 4 185 275 1000 162/3 200 275

I rms conforming to IEC 60947-4-1 A I rms conforming to IEC 60947-4-1 A A A A A A A A A m W W

Making current: 10 x I in AC-3 or 12 x I in AC-4 Making and breaking current: 8 x I in AC-3 or 10 x I in AC-4 1100 640 520 400 320 125 200 200 0.37 5 15 1200 700 600 450 350 160 200 250 0.35 8 22 1500 920 740 500 400 200 315 315 0.33 12 25

Maximum permissible current For 10 s No current flowing for preceding For 30 s 60 minutes with y 40 C For 1 min For 3 min For 10 min Short-circuit protection by fuses U y 440 V Motor circuit (type aM) With thermal overload relay (type gG) gG fuses At lth and 50 Hz AC-3 AC-1

Average impedance per pole Power dissipation per pole for the above operational currents Connection Bar

Number of bars Bar Cable with lug Cable with connector Bolt diameter Tightening torque Power circuit connections

Maximum c.s.a. 2 2 2 mm 20 x 3 25 x 3 25 x 3 mm2 95 120 150 mm2 95 120 150 mm 6 8 8 N.m 10 18 18 (1) Sine wave without interference. Above these values, please consult your Regional Sales Office.

Selection : pages 5/160 to 5/183

References : pages 5/102 and 5/103

Dimensions : pages 5/128 and 5/129

Schemes : page 5/133

5/96

LC1 F225 3 or 4 225 315 1000 162/3200 315

LC1 F265 3 or 4 265 350 1000 162/3 200 350

LC1 F330 3 or 4 330 400 1000 16 2/3200 400

LC1 F400 2, 3 or 4 400 500 1000 162/3200 500

LC1 F500 2, 3 or 4 500 700 1000 162/3 200 700

LC1 F630 2, 3 or 4 630 1000 1000 16 2/3200 1000 1250

LC1 F780 3 or 4 780 1600 1000 162/3200 1600

LC1 F800 3 800 1000 1000 162/3 200 1000

1250

Making current: 10 x I in AC-3 or 12 x I in AC-4 Making and breaking current: 8 x I in AC-3 or 10 x I in AC-4 1800 1000 850 560 440 250 315 315 0.32 16 32 2200 1230 950 620 480 315 500 400 0.3 21 37 2650 1800 1300 900 750 400 500 500 0.28 31 44 3600 2400 1700 1200 1000 400 630 500 0.26 42 65 4200 3200 2400 1500 1200 500 800 800 0.18 45 88 5050 4400 3400 2200 1600 630 800 1000 0.12 48 120 6250 5600 4600 3000 2200 800 1000 2 x 800 (2) 0.10 60 250 5500 4600 3600 2600 1700 800 1000 1000 0.12 77 120

2 2 2 2 2 2 3 32 x 4 32 x 4 30 x 5 30 x 5 40 x 5 60 x 5 60 x 5 185 240 240 2 x 150 2 x 240 185 240 10 10 10 10 10 12 35 35 35 35 35 58 (2) Paralleling of poles must be carried out only in accordance with the fuse manufacturer's recommendations.

2 100 x 5 2 x 12 58

2 60 x 5 12 58

5/97

Characteristics

TeSys contactors
TeSys LC1 F (115 to 800 A)
Control circuit: a.c. supply

Control circuit characteristics with LX1 or LX9 coil


Contactor type Rated control circuit voltage (Uc) Control voltage limits ( y 55 C) 50 or 60 Hz coils 50 or 60 Hz V LC1 F115 241000 LC1 F150 LC1 F185

Operation Drop-out Operation Drop-out

0.851.1 Uc 0.350.55 Uc

40400 Hz coils

Average consumption at 20 C and at Uc a 50 Hz Inrush 50 Hz coil 40400 Hz coil Cos Sealed 50 Hz coil 40400 Hz coil Cos 60 Hz coil 40400 Hz coil Cos 60 Hz coil 40400 Hz coil Cos

VA VA

550 0.3 45 0.3 660 0.3 55 0.3 1216 2335 515 10 2400 Min/max c.s.a. 1/4 1/4 1/2.5 1/4 1.2

550 0.3 45 0.3 660 0.3 55 0.3 1216 2335 515 10 2400

805 0.3 55 0.3 970 0.3 66 0.3 1824 2035 715 10 2400

VA VA

a 60 Hz Inrush

VA VA

Sealed

VA VA

Heat dissipation

W Closing "C" Opening "O" In millions of operating cycles ms ms

Operating time (1) Mechanical durability at Uc

Maximum operating rate In operating cycles per hour at ambient temperature y 55 C Connection Flexible conductor 1 or 2 conductors without cable end Flexible conductor 1 conductor with cable end 2 conductors Solid cable without cable end Tightening torque Mechanical latching 1 or 2 conductors

mm2 mm2 mm2 mm2 N.m

1/4 1/4 1/2.5 1/4 1.2

1/4 1/4 1/2.5 1/4 1.2

Mechanical latch blocks LA6 DK must not be fitted on LC1 F contactors. For similar type of operation, use magnetic latching contactors CR1 F. See pages 5/208 to 5/235. (1) The closing time "C" is measured from the moment the coil supply is switched on to initial contact of the main poles. The opening time "O" is measured from the moment the coil supply is switched off to the moment the main poles separate.

Selection : pages 5/160 to 5/183

References : pages 5/102 and 5/103

Dimensions : pages 5/128 and 5/129

Schemes : page 5/133

5/98

LC1 F225 241000

LC1 F265

LC1 F330

LC1 F400 481000

LC1 F500

LC1 F630 481000

LC1 F780 110500

LC1 F800 110400

0.851.1 Uc 0.350.55 Uc

0.851.1 Uc 0.350.55 Uc 0.851.1 Uc 0.30.5 Uc 0.851.1 Uc 0.250.5 Uc 0.851.1 Uc 0.20.4 Uc 0.851.1 Uc 0.30.5 Uc

805 0.3 55 0.3 970 0.3 66 0.3 1824 2035 715 10 2400 Min/max c.s.a. 1/4 1/4 1/2.5 1/4 1.2

650 0.9 10 0.9 650 0.9 10 0.9 8 4065 100170 10 2400

650 0.9 10 0.9 650 0.9 10 0.9 8 4065 100170 10 2400

1075 0.9 15 0.9 1075 0.9 15 0.9 14 4075 100170 10 2400

1100 0.9 18 0.9 1100 0.9 18 0.9 18 4075 100170 10 2400

1650 0.9 22 0.9 1650 0.9 22 0.9 20 4080 100200 5 1200

2100 0.9 50 0.9 2100 0.9 50 0.9 2 x 22 4080 130230 5 600

1700 0.9 12 1700 0.9 12 25 6080 150180 5 600

1/4 1/4 1/2.5 1/4 1.2

1/4 1/4 1/2.5 1/4 1.2

1/4 1/4 1/2.5 1/4 1.2

1/4 1/4 1/2.5 1/4 1.2

1/4 1/4 1/2.5 1/4 1.2

1/4 1/4 1/2.5 1/4 1.2

1/4 1/4 1/2.5 1/4 1.2

Mechanical latch blocks LA6 DK must not be fitted on LC1 F contactors. For similar type of operation, use magnetic latching contactors CR1 F. See pages 5/208 to 5/235.

5/99

Characteristics

TeSys contactors
TeSys LC1 F (115 to 800 A)
Control circuit: d.c. supply

Control circuit characteristics with LX4 coil


Contactor type Rated control circuit voltage (Uc) Control voltage limits ( y 55 C) c Operation Drop-out Average consumption at 20 C and at Uc c Inrush Sealed Average operating time at Uc (1) Closing "C" Opening "O" W W ms ms V LC1 F115 24460 0.851.1 Uc 0.150.2 Uc 560 4,5 3040 3050 LC1 F150 24460 0.851.1 Uc 0.150.2 Uc 560 4,5 3040 3050 LC1 F185 24460 0.851.1 Uc 0.150.2 Uc 800 5 3040 3050

Mechanical durability at Uc Maximum operating rate at ambient temperaturey 55 C Connection Flexible conductor without cable end Flexible conductor with cable end

In millions of operating cycles In operating cycles per hour

Note : The arcing time depends on the circuit switched by the poles. For all normal 3-phase applications, the arcing time is less than 10 ms. The load is isolated from the supply after a time equal to the sum of the opening time and the arcing time. 10 10 10 2400 Min/max c.s.a. 1/4 1/4 1/4 1/2.5 1/4 1/4 1.2 2400 2400

1 conductor 2 conductors 1 conductor 2 conductors 1 conductor 2 conductors

mm2 mm2 mm2 mm2 mm2 mm2 N.m

1/4 1/4 1/4 1/2.5 1/4 1/4 1.2

1/4 1/4 1/4 1/2.5 1/4 1/4 1.2

5
Tightening torque

Solid cable without cable end

Mechanical latching

Mechanical latch blocks LA6 DK must not be fitted on LC1 F contactors. For similar type of operation, use magnetic latching contactors CR1 F. See pages 5/208 to 5/235. (1) The operating times depend on the type of contactor electromagnet and its control mode. The closing time "C" is measured from the moment the coil supply is switched on to initial contact of the main poles. The opening time "O" is measured from the moment the coil supply is switched off to the moment the main poles separate.

Selection : pages 5/160 to 5/183

References : pages 5/102 and 5/103

Dimensions : pages 5/128 and 5/129

Schemes : page 5/133

5/100

LC1 F225 24460 0.851.1 Uc 0.150.2 Uc 800 5 3040 3050

LC1 F265 24460 0.851.1 Uc 0.150.2 Uc 750 5 4050 4065

LC1 F330 24460 0.851.1 Uc 0.150.2 Uc 750 5 4050 4065

LC1 F400 48440 0.851.1 Uc 0.20.35 Uc 1000 6 5060 4560

LC1 F500 48440 0.851.1 Uc 0.20.35 Uc 1100 6 5060 4560

LC1 F630 48440 0.851.1 Uc 0.20.35 Uc 1600 9 6070 4050

LC1 F780 110440 0.851.1 Uc 0.20.4 Uc 2 x 1000 2 x 21 7080 100130

LC1 F800 110400 0.851.1 Uc 0.30.5 Uc 1900 12 6080 4050

Nota : The arcing time depends on the circuit switched by the poles. For all normal 3-phase applications, the arcing time is less than 10 ms. The load is isolated from the supply after a time equal to the sum of the opening time and the arcing time. 10 2400 Min/max c.s.a. 1/4 1/4 1/4 1/2.5 1/4 1/4 1.2 10 2400 10 2400 10 2400 10 2400 5 1200 5 600 5 600

1/4 1/4 1/4 1/2.5 1/4 1/4 1.2

1/4 1/4 1/4 1/2.5 1/4 1/4 1.2

1/4 1/4 1/4 1/2.5 1/4 1/4 1.2

1/4 1/4 1/4 1/2.5 1/4 1/4 1.2

1/4 1/4 1/4 1/2.5 1/4 1/4 1.2

1/4 1/4 1/4 1/2.5 1/4 1/4 1.2

1/4 1/4 1/4 1/2.5 1/4 1/4 1.2

Mechanical latch blocks LA6 DK must not be fitted on LC1 F contactors. For similar type of operation, use magnetic latching contactors CR1 F. See pages 5/208 to 5/235. (1) The operating times depend on the type of contactor electromagnet and its control mode. The closing time "C" is measured from the moment the coil supply is switched on to initial contact of the main poles. The opening time "O" is measured from the moment the coil supply is switched off to the moment the main poles separate.

5/101

References

TeSys contactors
For motor control in utilisation category AC-3 (115 to 800 A)
Control circuit: a.c. or d.c.

813080

3-pole contactors
Standard power ratings of 3-phase motors 50/60 Hz in category AC-3 Rated operational current in cat. AC-3 220 V 380 V 660 V 440 V 230 V 400 V 415 V 440 V 500 V 690 V 1000 V up to kW 30 LC1 F225 40 55 kW 55 75 90 110 132 160 200 250 335 400 450 kW 59 80 100 110 140 180 220 280 375 425 450 kW 59 80 100 110 140 200 250 295 400 425 450 kW 75 90 110 129 160 200 257 355 400 450 450 kW 80 100 110 129 160 220 280 335 450 475 475 kW 65 65 100 100 147 160 185 335 450 450 450 A 115 150 185 225 265 330 400 500 630 780 800 Basic reference, Weight to be completed by adding the voltage code (2) Screw fixing, cabling (1) LC1 F115pp LC1 F150pp LC1 F185pp LC1 F225pp LC1 F265pp LC1 F330pp LC1 F400pp LC1 F500pp LC1 F630pp LC1 F780pp LC1 F800pp kg 3.430 3.430 4.650 4.750 7.440 8.600 9.100 11.350 18.600 39.500 18.750

813079

63 75 100 110 147 200 LC1 F630 220 250

Nota : auxiliary contact blocks, modules and accessories: see pages 5/110 to 5/115.

(1) Power terminals can be protected against direct finger contact by the addition of shrouds, to be ordered separately, except on contactors LC1 F780 (see page 5/114). (2) Standard control circuit voltages (for other voltages, please consult your Regional Sales Office): Volts a 24 48 110 115 120 208 220 230 240 380 400 415 440 LC1 F115F225 50 Hz (coil LX1) B5 E5 F5 FE5 M5 P5 U5 Q5 V5 N5 60 Hz (coil LX1) E6 F6 G6 L6 M6 U6 Q6 R6 40400 Hz (coil LX9) E7 F7 FE7 G7 L7 M7 P7 U7 Q7 V7 N7 R7 LC1 F265F330 40400 Hz (coil LX1) B7 E7 F7 FE7 G7 L7 M7 P7 U7 Q7 V7 N7 R7 LC1 F400F630 40400 Hz (coil LX1) E7 F7 FE7 G7(3) L7 M7 P7 U7 Q7 V7 N7 R7 LC1 F780 40400 Hz (coil LX1) F7 FE7 F7 L7 M7 P7 U7 Q7 V7 N7 R7 LC1 F800 40400 Hz (coil LX4) (4) FW FW FW MW MW MW QW QW QW Volts c 24 48 110 125 220 230 250 400 440 LC1 F115F330 (coil LX4 F) BD ED FD GD MD MD UD RD LC1 F400F630 (coil LX4 F) ED FD GD MD UD RD LC1 F780 (coil LX4 F) FD GD MD UD RD LC1 F800 (coil LX4 F) FW FW MW MW QW (3) F7 for LC1 F630. (4) Coil LX4 F8pp + rectifier DR5STEpp.

Selection : pages 5/160 to 5/183

Characteristics : pages 5/94 to 5/101

Dimensions : pages 5/128 and 5/129

Schemes : page 5/133

5/102

References (continued)

TeSys contactors
For control in utilisation category AC-1 (200 to 1600 A)
Control circuit: a.c. or d.c.

2, 3 or 4-pole contactors
Maximum current in AC-1 ( y 40 C)
813082

Number of poles

Basic reference, to be completed by adding the voltage code (2) Screw fixing, cabling (1) LC1 F115pp LC1 F1154pp LC1 F150pp LC1 F1504pp LC1 F185pp LC1 F1854pp LC1 F225pp LC1 F2254pp LC1 F265pp LC1 F2654pp LC1 F330pp LC1 F3304pp LC1 F4002pp LC1 F400pp LC1 F4004pp LC1 F5002pp LC1 F500pp LC1 F5004pp LC1 F6302pp LC1 F630pp LC1 F6304pp LC1 F6302ppS011 LC1 F630ppS011 LC1 F6304ppS011 LC1 F780pp LC1 F7804pp

Weight

A 200 LC1 F1854 250

3 4 3 4

kg 3.430 3.830 3.430 3.830 4.650 5.450 4.750 5.550 7.440 8.540 8.600 9.500 8.000 9.100 10.200 9.750 11.350 12.950 15.500 18.600 21.500 15.500 18.600 21.500 39.500 48.000

275

3 4

315
813084

3 4

350

3 4

400

3 4

500 LC1 F4004

2 3 4

700

2 3 4

813083

1000

2 3 4

1250

2 3

LC1 F6304 1600

4 3 4

Nota : auxiliary contact blocks, modules and accessories: see pages 5/110 to 5/115. (1) Power terminals can be protected against direct finger contact by the addition of shrouds, to be ordered separately (except on contactors LC1 F780), see page 5/114. (2) Standard control circuit voltages, see previous page.

Selection : pages 5/160 to 5/183

Characteristics : pages 5/94 to 5/101

Dimensions : pages 5/128 and 5/129

Schemes : page 5/133

5/103

References

Contactors
Reversing contactors for motor control in utilisation category AC-3 (115 to 265 A), pre-assembled
Control circuit: a.c. or d.c.
3-pole reversing contactors (horizontally mounted)
Pre-wired power connections
(1) Weight

813149

Standard power ratings of 3-phase motors 50/60 Hz in category AC-3

Operational current in AC-3

LC2 F115

220 V 380 V 660 V 440 V 230 V 400 V 415 V 440 V 500 V 690 V 1000 V up to kW kW kW kW kW kW kW A 30 55 59 59 75 80 65 115

Maximum Contactors operasupplied tional without coil (2) voltage Complete reference Fixing, cabling (3) V 1000 LC2 F115

kg 7.560

40

75

80

80

90

100

65

150

1000

LC2 F150

7.560

55

90

100

100

110

110

100

185

1000

LC2 F185

10.100

63

110

110

110

129

129

100

225

1000

LC2 F225

14.200

75

132

140

140

160

160

147

265

1000

LC2 F265

16.480

Accessories (to be ordered separately)


Description Power terminal protection shrouds For reversing contactors LC2 F115 Quantity required 2 Reference LA9 F701 Weight kg 0.250

LC2 F150, F185

LA9 F702

0.250

5
LC2 F225, F265 Auxiliary contact blocks and add-on modules 2 LA9 F703 See pages 5/110 to 5/115 0.250

(1) Fitted with a mechanical interlock without electrical interlocking. Order separately 2 auxiliary contact blocks LAD Np1 to obtain electrical interlocking between the 2 contactors, see page 5/111 For accessories, see pages 5/112 to 5/115 (2) Coils to be ordered separately: - a.c. supply, see pages 5/118 and 5/119, - d.c. supply, see page 5/121. (3) Screw fixing. Power terminals can be protected against direct finger contact by the addition of shrouds, to be ordered separately, see above.

Selection : pages 5/160 to 5/183

Dimensions : pages 5/134 to 5/136

Schemes : page 5/137

5/104

References (continued)

Contactors
Changeover contactor pairs for control in utilisation category AC-1 (200 to 350 A), pre-assembled
Control circuit: a.c. or d.c.
4-pole changeover contactor pairs (horizontally mounted) (1)
Pre-wired power connections

813150

Utilisation category AC-1 Non inductive loads Maximum operational current < 40 C

Maximum operational voltage

Contactors supplied without coil (2) Complete reference Fixing, cabling (3) LC2 F1154

Weight

LC2 F1854

A 200

V 1000

kg 8.860

250

1000

LC2 F1504

8.860

275

1000

LC2 F1854

12.100

315

1000

LC2 F2254

15.200

350

1000

LC2 F2654

19.480

Accessories (to be ordered separately)


Description Power terminal protection shrouds For changeover pairs LC2 F1154 Quantity required 2 Reference LA9 F706 LA9 F707 Weight kg 0.250 0.250

LC2 F1504, F1854 2

LC2 F2254, F2654 2

LA9 F708

0.250

Auxiliary contact blocks and add-on modules

See pages 5/110 to 5/115

(1) Fitted with a mechanical interlock without electrical interlocking. Order separately 2 auxiliary contact blocks LAD Np1 to obtain electrical interlocking between the 2 contactors, see page 5/111 For accessories, see pages 5/112 to 5/115 (2) Coils to be ordered separately: - a.c. supply, see pages 5/118 and 5/119, - d.c. supply, see page 5/121. (3) Screw fixing. Power terminals can be protected against direct finger contact by the addition of shrouds, to be ordered separately, see above.

Selection : pages 5/160 to 5/183

Dimensions : pages 5/134 to 5/136

Schemes : page 5/137

5/105

Combinations

Contactors
Reversing contactors and changeover contactor pairs LC2 F
Components for assembling 3-pole reversing contactors and changeover contactor pairs, for customer assembly

Horizontally mounted
Reversers assembled using 2 contactors of identical rating, type : LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 F115 F150 F185 F225 F265 F330 F400 F500 F630 F800

Mechanical interlocks

Sets of power connections


Reversing contactors 3-pole changeover contactor pairs (1) LA9 F ppp82 (2)
1 1/L3 3 1/L2 5 1/L1 1 2/L1 3 2/L2 5 2/L3 L3 6

LA9 Fp970 (2)

LA9 Fppp76 (2)


L1 L2 3 L3

A1

A1

A1

A2

A2

A2

Vertically mounted
Reversers assembled using 2 contactors of identical rating, type : LC1 F115 LC1 F150 LC1 F185 LC1 F225 LC1 F265 LC1 F330 LC1 F400 LC1 F500 LC1 F630 LC1 F800 Reversers assembled using 2 contactors of different ratings, see page 5/108

Mechanical interlocks
LA9 FF4F LA9 FG4G LA9 LA9 LA9 LA9 FH4H FJ4J FK4K FL4L

LC1 F780

LA9 FX970

(1) For 4-pole changeover contactor pairs, see pages 5/108 and 5/109. (2) Complete references: see page 5/107.

5/106

L1

L2

A2

A1

References

Contactors

Reversing contactors and changeover pairs LC2 F


Components for assembling 3-pole reversing contactors and changeover contactor pairs, for customer assembly Control circuit: a.c. or d.c.
Reversers assembled using 2 contactors of identical rating
Contactor type (1) Set of power connections Reference Weight kg Mechanical interlock Kit reference Weight kg

For assembly of 3-pole reversing contactors for motor control


Horizontally mounted LC1 F115 LC1 F150 LC1 F185 LC1 F225 LC1 F265 LC1 F330 LC1 F400 LC1 F500 LC1 F630 or F800 Vertically mounted LC1 F115 or F150 LC1 F185 LC1 F225 LC1 F265 or F330 LC1 F400 LC1 F500 LC1 F630 or F800 LC1 F780 LA9 LA9 LA9 LA9 LA9 LA9 LA9 LA9 LA9 FF976 F15076 FG976 F22576 FH976 FJ976 FJ976 FK976 FL976 0.600 0.600 0.780 1.500 1.500 2.100 2.100 2.350 3.800 LA9 FF970 LA9 FF970 LA9 FG970 LA9 FG970 LA9 FJ970 LA9 FJ970 LA9 FJ970 LA9 FJ970 LA9 FL970 0.060 0.060 0.060 0.060 0.140 0.140 0.140 0.140 0.150

(2) (2) (2) (2) (2) (2) (2) (3)

LA9 FF4F LA9 FG4G LA9 FG4G LA9 FH4H LA9 FJ4J LA9 FK4K LA9 FL4L LA9 FX970 (3)

0.345 0.350 0.350 1.060 1.200 1.200 1.220 6.100

For assembly of 3-pole changeover contactor pairs (4)


Horizontally mounted LC1 F115 LC1 F150 LC1 F185 LC1 F225 LC1 F265 LC1 F330 LC1 F400 LC1 F500 LC1 F630 or F800 LA9 LA9 LA9 LA9 LA9 LA9 LA9 LA9 LA9 FF982 F15082 FG982 F22582 FH982 FJ982 FJ982 FK982 FL982 0.460 0.460 0.610 1.200 1.200 1.800 1.800 2.300 3.400 LA9 FF970 LA9 FF970 LA9 FG970 LA9 FG970 LA9 FJ970 LA9 FJ970 LA9 FJ970 LA9 FJ970 LA9 FL970 0.060 0.060 0.060 0.060 0.140 0.140 0.140 0.140 0.150

Vertically mounted LC1 F115 or F150 (2) LA9 FF4F 0.345 LC1 F185 (2) LA9 FG4G 0.350 LC1 F225 (2) LA9 FG4G 0.350 LC1 F265 or F330 (2) LA9 FH4H 1.060 LC1 F400 (2) LA9 FJ4J 1.200 LC1 F500 (2) LA9 FK4K 1.200 LC1 F630 or F800 (2) LA9 FL4L 1.220 LC1 F780 (3) LA9 FX970 (3) 7.800 (1) To order the 2 contactors: see pages 5/102 and 5/103 For the 2 auxiliary contact blocks LAD Np1 required to obtain electrical interlocking between the 2 contactors, see page 5/111 For accessories, see pages 5/112 to 5/115 (2) With the exception of contactors LC1 F780, all power connections are to be made by the customer. (3) Double mechanical interlock mechanism with 2 interlock connecting rods and 3 power connecting links. (4) For assembly of 4-pole changeover contactor pairs, see pages 5/108 and 5/109

Selection : pages 5/160 to 5/183

Dimensions : pages 5/134 to 5/136

Schemes : page 5/137

5/107

Combinations

Contactors
Changeover contactor pairs LC2 F
Components for assembling 3 and 4-pole changeover contactor pairs, for customer assembly

Horizontally mounted
Contactor pairs assembled using 2 contactors of identical rating, type : LC1 F1154 LC1 F1504 LC1 F1854 LC1 F2254 LC1 F2654 LC1 F3304 LC1 F4004 LC1 F5004 LC1 F6304

Mechanical interlocks
LA9 Fp970

Sets of power connections


4-pole changeover contactor pairs (1) LA9 Fppp77
1N 3 1/L3 5 1/L2 7 1/L1 1 2/L1 3 2/L2 5 2/L3 2N 7 N 8 A2 A1

A2

A1

4 L2

L1

Vertically mounted
Contactor pairs assembled using 2 contactors of identical rating, type : LC1 F1154 LC1 F1504 LC1 F1854 LC1 F2254 LC1 F2654 LC1 F3304 LC1 F4004 LC1 F5004 LC1 F6304

Mechanical interlocks
Assembly A LA9 FF4F LA9 FG4G Assembly B LA9 FH4H LA9 FJ4J LA9 FK4K LA9 FL4L Assembly C LA9 FX971

Contactor pairs assembled using 2 contactors of different ratings, type : LC1 F115 or F1154 LC1 F150 or F1504 LC1 F185 or F1854 LC1 F225 or F2254 LC1 F265 or F2654 LC1 F330 or F3304 LC1 F400 or F4004 LC1 F500 or F5004 LC1 F630 or F6304 LC1 F800

Assembly A LA9 FG4F

Assembly B LA9 FH4F, LA9 FH4G LA9 FJ4F, LA9 FJ4G LA9 FK4F, LA9 FK4G LA9 FL4F, LA9 FL4G

Assembly C LA9 FJ4H LA9 FK4H, LA9 FK4J LA9 FL4H, LA9 FL4J and LA9 FL4K

Contactor pairs assembled using 3 contactors of identical or different ratings, type : LC1 F115 or F1154 LC1 F150 or F1504 LC1 F185 or F1854 LC1 F225 or F2254 LC1 F265 or F2654 LC1 F330 or F3304 LC1 F400 or F4004 LC1 F500 or F5004 LC1 F630 or F6304 LC1 F800

LA9 Fp4p4p : see pages 5/116 and 5/117 .

Important: the contactor ratings must be in decreasing size from top to bottom. (1) For 3-pole changeover contactor pairs, see pages 5/106 and 5/107.

5/108

L3

References

Contactors
Changeover contactor pairs LC2 F
Components for assembling 3 and 4-pole changeover contactor pairs, for customer assembly Control circuit: a.c. or d.c.
Contactor pairs assembled using 2 contactors of identical rating
For assembly of 4-pole changeover contactor pairs (1)
Contactor type (2) Horizontally mounted LC1 F1154 LC1 F1504 LC1 F1854 LC1 F2254 LC1 F2654 LC1 F3304 LC1 F4004 LC1 F5004 LC1 F6304 Vertically mounted LC1 F1154 or F1504 LC1 F1854 LC1 F2254 LC1 F2654 or F3304 LC1 F4004 LC1 F5004 LC1 F6304 LC1 F7804 Set of power connections Reference Weight kg LA9 LA9 LA9 LA9 LA9 LA9 LA9 LA9 LA9 FF977 F15077 FG977 F22577 FH977 FJ977 FJ977 FK977 FL977 0.460 0.460 0.610 1.200 1.200 1.800 1.800 2.300 3.400 Mechanical interlock Kit reference Weight kg LA9 FF970 LA9 FF970 LA9 FG970 LA9 FG970 LA9 FJ970 LA9 FJ970 LA9 FJ970 LA9 FJ970 LA9 FL970

0.060 0.060 0.060 0.060 0.140 0.140 0.140 0.140 0.150

(3) (3) (3) (3) (3) (3) (3) (4)

LA9 FF4F LA9 FG4G LA9 FG4G LA9 FH4H LA9 FJ4J LA9 FK4K LA9 FL4L LA9 FX971 (4)

0.345 0.350 0.350 1.060 1.200 1.200 1.220 7.800

Contactor pairs assembled using 2 contactors of different ratings


For assembly of 3 or 4-pole changeover contactor pairs
Contactor type(1) At bottom Vertically mounted LC1 F115 or F1154 or LC1 F150 or F1504 At top Mechanical interlock Kit reference Weight kg LA9 FG4F LA9 FG4F LA9 FH4F LA9 FH4F LA9 FJ4F LA9 FK4F LA9 FL4F LA9 FH4G LA9 FH4G LA9 FJ4G LA9 FK4G LA9 FL4G LA9 FJ4H LA9 FK4H LA9 FL4H LA9 FK4J LA9 FL4J LA9 FL4K 0.350 0.350 0.870 0.870 0.930 0.940 0.940 0.860 0.860 0.940 0.940 0.950 1.130 1.130 1.140 1.200 1.210 1.210

LC1 F185 or F1854 or LC1 F225 or F2254

LC1 F265 or F2654 or LC1 F330 or F3304 LC1 F400 or F4004 LC1 F500 or F5004

LC1 F185 or F1854 LC1 F225 or F2254 LC1 F265 or F2654 LC1 F330 or F3304 LC1 F400 or F4004 LC1 F500 or F5004 LC1 F630, F6304 or F800 LC1 F265 or F2654 LC1 F330 or F3304 LC1 F400 or F4004 LC1 F500 or F5004 LC1 F630, F6304 or F800 LC1 F400 or F4004 LC1 F500 or F5004 LC1 F630, F6304 or F800 LC1 F500 or F5004 LC1 F630 or F6304 or F800 LC1 F630 or F6304 or F800

For assembly of reversers using 3 contactors, vertically mounted


See pages 5/116 and 5/117. (1) For assembly of 3-pole changeover contactor pairs, see pages 5/106 and 5/108. (2) To order the 2 contactors: see pages 5/102 and 5/103. For the 2 auxiliary contact blocks LAD Np1 required to obtain electrical interlocking between the 2 contactors, see page 5/111. For accessories, see pages 5/112 to 5/115 (3) All power connections are to be made by the customer. (4) Double mechanical interlock mechanism with 2 interlock connecting rods and 4 power connecting links.

Selection : pages 5/160 to 5/183

Dimensions : pages 5/134 to 5/136

Schemes : page 5/137

5/109

Presentation

TeSys contactors
TeSys LC1 F
Auxiliary contact blocks

LAD N

LAD N, LAD C LAD N10, N01 LC1 F

LAD T, LAD S

LAD R

LA1 DX, DY, DZ

5/110

References

TeSys contactors
TeSys LC1 F
Auxiliary contact blocks

Instantaneous auxiliary contact blocks


For use in normal operating environments
Number of contacts Max. number of blocks per contactor Clip-on mounting Composition Reference Weight

1 1 2 2 1 4 3 2

1 1 2 2 3 4 1 2 (1)

LAD N10 LAD N01 LAD N11 LAD N20 LAD N02 LAD LAD LAD LAD LAD LAD N22 N13 N40 N04 N31 C22

kg 0.020 0.020 0.030 0.030 0.030 0.050 0.050 0.050 0.050 0.050 0.050

With terminal referencing conforming to EN 50012


2 2 1 1 2 2 1 1 2 2 LAD N11P LAD N11G LAD N22P LAD N22G 0.030 0.030 0.050 0.050

Instantaneous auxiliary contact blocks for connection by lugs


This type of connection is not possible for blocks with 1 contact or blocks with dust and damp protected contacts. For all other instantaneous auxiliary contact blocks, add the figure 6 to the end of the references selected above. Example: LAD N11 becomes LAD N116.

Instantaneous auxiliary contact blocks with dust and damp protected contacts
Recommended for use in particularly harsh industrial environments
Number of contacts Max. number of blocks per contactor Clip-on mounting Composition Reference Weight

2 2 2 2

2 (2) 2 1

LA1 DX20 LA1 DY20 LA1 DZ40 LA1 DZ31

kg 0.040 0.040 0.050 0.050

Time delay auxiliary contact blocks


Number of contacts 1 N/O + 1 N/C Max. number of blocks per contactor Clip-on mounting 2 Time delay Range s On-delay 0.1 3 (3) 0.1 30 10 180 1 30 (4) Type Reference Weight

LAD LAD LAD LAD

T0 T2 T4 S2

kg 0.060 0.060 0.060 0.060 0.060 0.060 0.060

Off-delay 0.1 3 (3) LAD R0 0.1 30 LAD R2 10 180 LAD R4

(1) Including 1 N/O + 1 N/C make before break. (2) Device fitted with 4 earth screen continuity terminals. (3) With extended scale from 0.1 to 0.6 s. (4) With switching time of 40 ms 15 ms between opening of the N/C contact and closing of the N/O contact.

Presentation : page 5/110

Schemes : page 5/133

5/111

References

TeSys contactors
TeSys LC1 F
Accessories

Suppressor blocks
RC circuits (resistor-capacitor)
b Effective protection for circuits highly sensitive to high frequency interference. For use only in cases where the voltage is virtually sinusoidal, i.e. less than 5% total harmonic distortion. b Voltage limited to 3 Uc max. and oscillating frequency limited to 400 Hz max. b Slight increase in drop-out time (1.1 to 1.3 times the normal time). Mounting Uc Reference Weight kg Clip-on mounting on all ratings a 24 48 V LA4 FRCE 0.040 and all a.c. coils. 50 110 V LA4 FRCF 0.040 127240 V LA4 FRCP 0.040 265415 V LA4 FRCV 0.040
530416

LA4 Fppp

Varistors (peak limiting)


b Protection provided by limiting the transient voltage to 2 Uc max. b Maximum reduction of transient voltage peaks. Clip-on mounting on all ratings a or c 24 48 V LA4 FVE and all coils. 50 110 V LA4 FVF 127240 V LA4 FVP 265415 V LA4 FVV
813087

0.040 0.040 0.040 0.040

Diodes
b No overvoltage or oscillating frequency. b Increase in drop-out time (3 to 4 times the normal time). b Polarised component. Clip-on mounting on all ratings c 24 48 V and all d.c. coils. 55 110 V 125250 V 280440 V

LA4 LA4 LA4 LA4

FDE FDF FDP FDV

0.040 0.040 0.040 0.040

5
LA9 Fp602

Bidirectional peak limiting diodes (transil)


b Protection provided by limiting the transient voltage to between 2 and 2.5 times Uc max. b Maximum reduction of transient voltage peaks. Clip-on mounting on all ratings a or c 24 48 V LA4 FTE 0.040 and all coils. 50 110 V LA4 FTF 0.040 127240 V LA4 FTP 0.040 265415 V LA4 FTV 0.040

813088

Cabling accessories
For use on 4-pole contactors Set of 4 links Set reference LA9 LA9 LA9 LA9 LA9 FF602 FG602 FH602 FK602 FL602 Weight kg 0.200 0.350 1.000 1.750 3.000

Links for parallel connection of poles (in pairs)


LA9 Fp601 LC1 LC1 LC1 LC1 LC1 F1154 F1504, F1854 F2254, F2654, F3304, F4004 F5004 F6304

Links for star connection of 3 poles


LC1 LC1 LC1 LC1 LC1 F115 F150, F185 F225, F265, F330, F400 F500 F630, F800 LA9 LA9 LA9 LA9 LA9 FF601 FG601 FH601 FK601 FL601 0.035 0.050 0.120 0.180 0.550

813090

Control circuit voltage take-off from power terminals


DZ3 FA3 For use on contactors LC1 LC1 LC1 LC1 F115 F150, F185 F225F500 F630, F800 Mounted on bolt size M6 M8 M10 M12 Sold in lots of 10 10 10 10 Unit reference DZ3 DZ3 DZ3 DZ3 FA3 GA3 HA3 JA3 Weight kg 0.004 0.004 0.006 0.009

Dimensions : pages 5/130 and 5/131

5/112

References (continued)

TeSys contactors
TeSys LC1 F
Accessories

Right-angled connectors
For contactors or thermal overload relays
For use on Contactors LC1 F115 LA9 Fp981
813091

With connector plates Thermal overload relays (1) LR9 F5p67, LR9 F67 Width 15 mm Type Rear Side Large surface area Rear Side Large surface area Rear Side Large surface area Rear Side Large surface area Rear Side Large surface area

Set of 3 connectors Set reference Weight kg LA9 FF981 0.060 LA9 FF979 LA9 FF980 LA9 FG981 LA9 FG979 LA9 FG980 LA9 FJ981 LA9 FJ979 LA9 FJ980 LA9 FK981 LA9 FK979 LA9 FK980 LA9 FL981 LA9 FL979 LA9 FL980 0.240 0.150 0.080 0.350 0.200 0.430 0.750 0.490 0.480 0.920 0.800 1.210 2.570 3.190

813093

LC1 F150, F185

LR9 F5p69, F5p71, LR9 F69, F71

20 mm

LA9 Fp979

LC1 F225, F265, F330, F400

LR9 F7p75, LR9 F75

25 mm

LC1 F500

LR9 F7p79, F7p81, LR9 F79, F81

813092

30 mm

LC1 F630, F800

LR9 F7p81, LR9 F81

40 mm

LA9 FL980

Connection accessories
For reversing contactors or star-delta contactors combined with a thermal overload relay
For use on Contactors LC1 F115 Thermal overload relays (1) LR9 F5p57, F5p63 LR9 F5p67, F5p69 LR9 F69, F71 LR9 F5p57, F5p63 Width of connector plate 15 mm Set of 3 busbars Set reference LA7 F401 Weight kg 0.110

LC1 F150 and F185 LC1 F185

20 mm

LA7 F402

0.110

LR9 F5p71, LR9 F71 LR9 F5p71, LR9 F71 LR9 F7p75, F7p79 LR9 F75, F79

25 mm

LA7 F407

0.160

LC1 F225 and F265

25 mm

LA7 F403

0.160

25 mm

LA7 F404

0.160

LC1 F330 and F400 LC1 F400

LR9 F7p75, F7p79 LR9 F75, F79 LR9 F7p81, LR9 F81 LR9 F7p75, F7p79 LR9 F7p81 LR9 F75, F79, F81 LR9 F7p81, LR9 F81

25 mm

LA7 F404

0.160

25 mm

LA7 F404

0.160

LC1 F500

30 mm

LA7 F405

0.270

LC1 F630, F800

40 mm

LA7 F406

0.600

(1) For protection relays class 10, replace the p with a 3 and for class 20, replace thep with a 5.

Dimensions : page 5/130

5/113

References (continued)

TeSys contactors
TeSys LC1 F
Accessories

Insulated terminal blocks


813094

For use on 3-pole contactors LC1 F115, F150, F185

Cabling 1 x 16 150 mm2 or 2 x 16 95 mm2

Tightening tool 4 mm hexagonal socket key

Set of 2 blocks Set reference LA9 F103

Weight kg 0.560

Power terminal protection shrouds


LA9 F103 For use on 2, 3 and 4-pole contactors LC1 F115 Number of shrouds per set 6 Set reference Weight kg 0.250

LA9 F701

813095

LC1 F150, F185

LA9 F702

0.250

LC1 F225, F265, F330, F400 and F4002, F500 and F5002 LC1 F630, F6302 and F800

LA9 F703

0.250

LA9 F704

0.250

LA9 F701

LC1 F1154

LA9 F706

0.300

LC1 F1504 and F1854

LA9 F707

0.300

LC1 F2254, F2654, F3304, F4004, F5004

LA9 F708

0.300

LC1 F6304

LA9 F709

0.300

5/114

References

TeSys contactors
TeSys LC1 F
Spare parts

Main contact sets


813096

Per pole: 2 fixed contacts and 1 moving contact, 2 deflectors, 1 backplate, fixing screws and washers. For contactor 2-pole Type LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 F4002 F5002 F6302 F6302S011 F115, F150 F185, F225 F265 F330, F400 F500 F630 F780 Replacement Reference for 2 poles LA5 F400802 2 poles LA5 F500802 2 poles LA5 F630802 2 poles LA5 F630802S011 3 poles 3 poles 3 poles 3 poles 3 poles 3 poles 1 pole 3 poles 3 poles 3 poles 4 poles 4 poles 4 poles 4 ples 4 poles 4 poles 1 pole 4 poles 4 poles LA5 LA5 LA5 LA5 LA5 LA5 LA5 LA5 LA5 LA5 LA5 LA5 LA5 LA5 LA5 LA5 LA5 LA5 LA5 FF431 FG431 FH431 F400803 F500803 F630803 F780801 (1) F780803 F800803 F630803S011 FF441 FG441 FH441 F400804 F500804 F630804 F780801 (1) F780804 F630804S011 Weight kg 1.350 1.950 4.700 4.800 0.270 0.350 0.660 2.000 2.950 6.100 4.700 13.200 6.100 6.200 0.360 0.465 0.880 2.700 3.900 8.150 4.700 17.300 8.400

LA5 FG431

3-pole

813097

LC1 F800 LC1 F630S011 4-pole LC1 LC1 LC1 LC1 LC1 LC1 LC1 F1504, F1154 F1854, F2254 F2654 F3304, F4004 F5004 F6304 F7804

LC1 F6304S011

Arc chambers
For contactor LA5 F40050 2-pole LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 F4002 F5002 F6302 F6302S011 F115 F150 F185 F225 F265 F330 F400 F500 F630 F780 F800 F630S011 F1154 F1504 F1854 F2254 F2654 F3304 F4004 F5004 F6304 F7804 F6304S011 Type Replacement Reference for 2 poles LA5 F400250 2 poles LA5 F500250 2 poles LA5 F630250 2 poles LA5 F630250 3 poles 3 poles 3 poles 3 poles 3 ples 3 poles 3 poles 3 poles 3 poles 1 pole 3 poles 3 poles 4 poles 4 poles 4 poles 4 poles 4 poles 4 poles 4 poles 4 poles 4 poles 1 pole 4 poles LA5 LA5 LA5 LA5 LA5 LA5 LA5 LA5 LA5 LA5 LA5 LA5 LA5 LA5 LA5 LA5 LA5 LA5 LA5 LA5 LA5 LA5 LA5 F11550 F15050 F18550 F22550 F26550 F33050 F40050 F50050 F63050 F780150 (1) F80050 F63050 F115450 F150450 F185450 F225450 F265450 F330450 F400450 F500450 F630450 F780150 F630450 Weight kg 0.870 1.250 2.100 2.100 0.490 0.490 0.670 0.670 0.920 1.300 1.300 1.850 3.150 2.100 3.150 3.150 0.660 0.660 0.910 1.000 1.220 1.740 1.740 2.500 4.200 2.100 4.200

3-pole

4-pole

(2) (2) (3) (1)

(1) Comprising 2 identical items per pole. (2) Comprising two 2-pole arc chambers. (3) Comprising single-pole arc chambers.

5/115

References

TeSys contactors
TeSys LC1 F
Accessories for assembly of reversing contactors and changeover contactor pairs using 3 contactors, vertically mounted - for customer assembly
Closing of one of the 3 contactors prevents closing of the other 2.

Mechanical interlock kits


813215

Contactor type (1) Top Middle LC1 F115, F150, F1154 or F1504 LC1 F185, F225, F1854 or F2254 LC1 F115, F150, F1154 or F1504 LC1 F115, F150, F1154 or F1504 LC1 F185, F225, F1854 or F2254

Bottom LC1 F115, F150, F1154 or F1504 LC1 F115, F150, F1154 or F1504

Mechanical interlock (2) Kit reference (3) Weight kg LA9 FF4F4F 0.554 LA9 FG4F4F 0.559

LA9 Fp4p4p

LC1 F115, F150, LA9 FG4G4F 0.559 F1154 or F1504 LC1 F185, F225, LA9 FG4G4G 0.562 F1854 or F2254 LC1 F265, F330, LC1 F115, F150, LC1 F115, F150, LA9 FH4F4F 1.350 F2654 or F3304 F1154 or F1504 F1154 or F1504 LC1 F185, F225, LC1 F115, F150, LA9 FH4G4F 1.375 F1854 or F2254 F1154 or F1504 LC1 F185, F225, LA9 FH4G4G 1.375 F1854 or F2254 LC1 F265, F330, LC1 F115, F150, LA9 FH4H4F 1.524 F2654 or F3304 F1154 or F1504 LC1 F185, F225, LA9 FH4H4G 1.527 F1854 or F2254 LC1 F265, F330, LA9 FH4H4H 1.684 F2654 or F3304 LC1 F400, F4002 LC1 F115, F150, LC1 F115, F150, LA9 FJ4F4F 1.421 or F4004 F1154 or F1504 F1154 or F1504 LC1 F185, F225, LC1 F115, F150, LA9 FJ4G4F 1.424 F1854 or F2254 F1154 or F1504 LC1 F185, F225, LA9 FJ4G4G 1.428 F1854 or F2254 LC1 F265, F330, LC1 F115, F150, LA9 FJ4H4F 1.595 F2654 or F3304 F1154 or F1504 LC1 F185, F225, LA9 FJ4H4G 1.598 F1854 or F2254 LC1 F265, F330, LA9 FJ4H4H 1.755 F2654 or F3304 LC1 F400, F4002 LC1 F115, F150, LA9 FJ4J4F 1.666 or F4004 F1154 or F1504 1.669 LC1 F185, F225, LA9 FJ4J4G F1854 or F2254 LC1 F265, F330, LA9 FJ4J4H 1.829 F2654 or F3304 LC1-F400, F4002 LA9 FJ4J4J 1.890 or F4004 LC1 F500, F5002 LC1 F115, F150, LC1 F115, F150, LA9 FK4F4F 1.421 or F5004 F1154 or F1504 F1154 or F1504 (continued on page LC1 F185, F225, LC1 F115, F150, LA9 FK4G4F 1.424 5/117) F1854 or F2254 F1154 or F1504 LC1 F185, F225, LA9 FK4G4G 1.428 F1854 or F2254 LC1 F265, F330, LC1 F115, F150, LA9 FK4H4F 1.595 F2654 or F3304 F1154 or F1504 LC1 F185, F225, LA9 FK4H4G 1.598 F1854 or F2254 LC1 F265, F330, LA9 FK4H4H 1.755 F2654 or F3304 LC1 F400, F4002 LC1 F115, F150, LA9 FK4J4F 1.666 or F4004 F1154 or F1504 LC1 F185, F225, LA9 FK4J4G 1.669 F2654 or F3304 LC1 F265, F330, LA9 FK4J4H 1.829 F2654 or F3304 LC1 F400, F4002 LA9 FK4J4J 1.896 or F4004 LC1 F500, F5002 LC1 F115, F150, LA9 FK4K4F 1.666 or F5004 F1154 or F1504 (1) To order the 3 contactors, see pages 5/102 and 5/103. For auxiliary contact blocks LAD N02 used for electrical locking, see page 5/111. For accessories, see pages 5/112 to 5/115 (2) Minimum distances between contactors, see page 5/117. (3) The kit contains the lever arms, the 2 x 8 mm rods and all parts required for assembly.

Selection : pages 5/160 to 5/183

5/116

References (continued)

TeSys contactors
TeSys LC1 F
Accessories for assembly of reversing contactors and changeover contactor pairs using 3 contactors, vertically mounted - for customer assembly
Mechanical interlock kits
(continued) Bottom

813216

Contactor type (1) Top Middle LC1 F500, F5002 or F5004 (continued) LC1 F500, F5002 or F5004

LA9 Fp4p4p

LC1 F185, F225, F1854 or F2254 LC1 F265, F330, LA9 FK4K4H 1.825 F2654 or F3304 LC1 F400, F4002 LA9 FK4K4J 1.896 or F4004 LC1-F500, F5002 LA9 FK4K4K 1.896 or F5004 LC1 F630, F800, LC1 F115, F150, LC1 F115, F150, LA9 FL4F4F 1.428 F6302 or F6304 F1154 or F1504 F1154 or F1504 LC1 F185, F225, LC1 F115, F150, LA9 FL4G4F 1.431 F1854 or F2254 F1154 or F1504 LC1 F185, F225, LA9 FL4G4G 1.436 F1854 or F2254 LC1 F265, F330, LC1 F115, F150, LA9 FL4H4F 1.602 F2654 or F3304 F1154 or F1504 LC1 F185, F225, LA9 FL4H4G 1.606 F1854 or F2254 LC1 F265, F330, LA9 FL4H4H 1.751 F2654 or F3304 LC1 F400, F4002 LC1 F115, F150, LA9 FL4J4F 1.673 or F4004 F1154 or F1504 LC1 F185, F225, LA9 FL4J4G 1.676 F1854 or F2254 LC1 F265, F330, LA9 FL4J4H 1.832 F2654 or F3304 LC1 F400, F4002 LA9 FL4J4J 1.903 or F4004 LC1-F500, F5002 LC1 F115, F150, LA9 FK4K4F 1.666 or F5004 F1154 or F1504 LC1 F185, F225, LA9 FK4K4G 1.669 F1854 or F2254 LC1 F265, F330, LA9 FK4K4H 1.825 F2654 or F3304 LC1 F400, F4002 LA9 FK4K4J 1.896 or F4004 LC1-F500, F5002 LA9 FK4K4K 1.896 or F5004 LC1 F630, F800, LC1 F115, F150, LA9 FL4L4F 1.680 F6302 or F6304 F1154 or F1504 LA9 FL4L4G 1.683 LC1 F185, F225, F1854 or F2254 LC1 F265, F330, LA9 FL4L4H 1.910 F2654 or F3304 LC1 F400, F4002 LA9 FL4L4J 1.896 or F4004 LC1 F500, F5002 LA9 FL4L4K 1.896 or F5004 LC1 F630, F800, LA9 FL4L4L 1.920 F6302, or F6304 (1) To order the 3 contactors, see pages 5/102 and 5/103. For auxiliary contact blocks LAD N02 used for electrical locking, see page 5/111. For accessories, see pages 5/112 to 5/115. (2) Minimum distances between contactors. This is the distance, in mm, between the centres of two adjacent contactors (between the top and middle contactors or between the middle and bottom contactors). Contactor Bottom or top Middle LC1 F115 LC1 F185 LC1 F265 LC1 F400 LC1 F500 LC1 F630 or F150 or F225 or F330 or F800 LC1 F115 or F150 200 210 240 250 270 320 LC1 F185 or F225 210 220 250 250 270 330 LC1 F265 or F330 240 250 250 260 280 350 LC1 F400 250 250 260 260 280 320 LC1 F500 270 270 280 280 300 340 LC1 F630 or F800 320 330 350 320 340 380 (3) The kit contains the lever arms, the 2 x 8 mm rods and all parts required for assembly.

Mechanical interlock (2) Kit reference (3) Weight kg LA9 FK4K4G 1.669

Selection : pages 5/160 to 5/183

5/117

References

TeSys contactors
TeSys LC1 F
a.c. 50/60 Hz supply coils

References
Maximum ambient air temperature: 55 C. Above this, use an LX9 F coil, see page 5/123. Operating cycles/hour ( y 55 C): y 2400. Control circuit voltage Average Inductance Voltage Reference Weight Uc - 50 Hz Uc - 60 Hz resistance at of closed code 20 C 10 % circuit V V H kg
813181

For contactors LC1 F115 and LC1 F150


24 0.27 0.04 B5 42 0.94 0.13 D5 48 0.78 0.11 E6 48 1.17 0.16 E5 110 4.55 0.59 F6 120 4.77 0.64 G6 110 6.38 0.86 F5 115 6.38 0.86 FE5 127/132 9.14 1.15 G5 200/208 14.5 1.87 L6 220 18.4 2.38 M6 240 18.9 2.5 U6 220 265/277 28.1 3.44 M5 230 28.1 3.44 P5 240 31.1 4.1 U5 380 57.2 7.05 Q6 440 72.6 9.21 R6 380 460/480 86.9 10.3 Q5 400 86.9 10.3 V5 415 95.1 12 N5 500 141 17 S5 660 172 20.3 Y6 660/690 254 28.9 Y5 1000 414 48.9 1000 610 68.5 Specifications Average consumption at 20 C: - inrush 50 Hz: 550 VA; 60 Hz: 660 VA, - sealed 50 Hz: 45 VA; 60 Hz: 55 VA, cos = 0.3. Heat dissipation: 1216 W. Operating time at Uc: closing = 2335 ms, opening = 515 ms. LX1 FF024 LX1 FF042 LX1 FF040 LX1 FF048 LX1 FF092 LX1 FF095 LX1 FF110 LX1 FF110 LX1 FF127 LX1 FF162 LX1 FF184 LX1 FF187 LX1 FF220 LX1 FF220 LX1 FF240 LX1 FF316 LX1 FF360 LX1 FF380 LX1 FF380 LX1 FF415 LX1 FF500 LX1 FF550 LX1 FF660 LX1 FF850 LX1 FF1000 0.430 0.430 0.430 0.430 0.430 0.430 0.430 0.430 0.430 0.430 0.430 0.430 0.430 0.430 0.430 0.430 0.430 0.430 0.430 0.430 0.430 0.430 0.430 0.430 0.430

LX1 FFppp

For contactors LC1 F185 and LC1 F225


24 0.18 0.03 B5 42 0.57 0.09 48 0.47 0.08 E6 48 0.71 0.12 E5 110 2.74 0.44 F6 115/120 2.87 0.49 G6 110 4.18 0.65 F5 115 4.18 0.65 FE5 127/132 5.35 0.86 G5 200/208 8.8 1.41 L6 220 11.1 1.8 M6 240 11.4 1.87 U6 220 265/277 16.5 2.59 M5 230 16.5 2.59 P5 240 20.1 3.09 U5 380 34 5.32 Q6 440 43.5 6.94 R6 380 460/480 51.3 7.75 Q5 400 51.3 7.75 V5 415 62.3 9.06 N5 500 82.7 12.8 S5 660 103 15.3 Y6 660/690 154 21.8 Y5 1000 249 36.6 1000 370 51.6 Specifications Average consumption at 20 C: - inrush 50 Hz: 805 VA; 60 Hz: 970 VA, - sealed 50 Hz: 55 VA; 60 Hz: 66 VA, cos = 0.3. Heat dissipation: 1824 W. Operating time at Uc: closing = 2035 ms, opening = 715 ms. LX1 FG024 LX1 FG042 LX1 FG040 LX1 FG048 LX1 FG092 LX1 FG095 LX1 FG110 LX1 FG110 LX1 FG127 LX1 FG162 LX1 FG184 LX1 FG187 LX1 FG220 LX1 FG220 LX1 FG240 LX1 FG316 LX1 FG360 LX1 FG380 LX1 FG380 LX1 FG415 LX1 FG500 LX1 FG550 LX1 FG660 LX1 FG850 LX1 FG1000 0.550 0.550 0.550 0.550 0.550 0.550 0.550 0.550 0.550 0.550 0.550 0.550 0.550 0.550 0.550 0.550 0.550 0.550 0.550 0.550 0.550 0.550 0.550 0.550 0.550
813182

LX1 FGppp

5/118

References

TeSys contactors
TeSys LC1 F
a.c. 40 to 400 Hz supply coils

References
Low sealed consumption. Operate on networks with harmonic numbers y 7. Operating cycles/hour ( y 55 C): y 2400. Control Average resistance Inductance Voltage circuit at 20 C 10 % of closed code voltage circuit Inrush Sealed Uc V H

Reference

Weight

kg 0.750 0.750 0.750 0.750 0.750 0.750 0.750 0.750 0.750 0.750 0.750 0.750 0.750 0.750 0.750 0.750 0.750

For contactors LC1 F265 and LC1 F330


24 0.8 20 (1) B7 LX1 FH0242 48 2.96 67 (1) E7 LX1 FH0482 110 18.7 440 (1) F7 LX1 FH1102 115 18.7 440 (1) FE7 LX1 FH1102 120/127 22.9 536 (1) G7 LX1 FH1272 200/208 58.4 1366 (1) L7 LX1 FH2002 220 70.6 1578 (1) M7 LX1 FH2202 230 70.6 1578 (1) P7 LX1 FH2202 240 87.94 1968 (1) U7 LX1 FH2402 277 113 2444 (1) W7 LX1 FH2772 380 217 4631 (1) Q7 LX1 FH3802 400 217 4631 (1) V7 LX1 FH3802 415 217 4631 (1) N7 LX1-FH3802 440 265 6731 (1) R7 LX1 FH4402 480/500 329 8543 (1) S7 LX1 FH5002 600/660 296 10 245 (1) X7 LX1 FH6002 1000 696 25 880 (1) LX1 FH10002 Specifications Average consumption at 20 C for 50 or 60 Hz and cos = 0.9: - inrush: 600700 VA, - sealed: 810 VA. Heat dissipation: 8 W. Operating time at Uc: closing = 4065 ms, opening = 100170 ms.
813183

LX1 FHppp2

5
1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000

For contactor LC1 F400


48 1.6 29.5 0.18 E7 LX1 FJ048 110/120 9.8 230 1.35 F7 LX1 FJ110 115 9.8 230 1.35 FE7 LX1 FJ110 120/127 12.8 280 1.75 G7 LX1 FJ127 200/208 30 815 4.1 L7 LX1 FJ200 220 37 1030 5.1 M7 LX1 FJ220 230 37 1030 5.1 P7 LX1 FJ220 240 47.5 1320 6.4 U7 LX1 FJ240 265/277 61 1700 8.1 W7 LX1 FJ280 380 120 3310 15.8 Q7 LX1 FJ380 400 120 3310 15.8 V7 LX1 FJ380 415 145 4070 19.4 N7 LX1 FJ415 440 145 4070 19.4 R7 LX1 FJ415 500 190 4980 25.5 S7 LX1 FJ500 550/600 243 6310 27.4 X7 LX1 FJ600 1000 720 19 420 84.6 LX1 FJ1000 Specifications Average consumption at 20 C for 50 or 60 Hz and cos = 0.9 : - inrush: 10001150 VA, - sealed: 1218 VA. Heat dissipation: 14 W. Operating time at Uc: closing = 4075 ms, opening = 100170 ms. (1) Please consult your Regional Sales Office.
813184

LX1 FJppp

5/119

References (continued)

TeSys contactors
TeSys LC1 F
a.c. 40 to 400 Hz supply coils

References (continued)
Low sealed consumption. Operate on networks with harmonic numbers y 7. Control Average resistance Inductance Voltage circuit at 20 C 10 % of closed code voltage circuit Inrush Sealed Uc V H Reference Weight

kg 1.150 1.150 1.150 1.150 1.150 1.150 1.150 1.150 1.150 1.150 1.150 1.150 1.150 1.150 1.150 1.150

For contactor LC1 F500


48 1.9 33.5 0.19 E7 LX1 FK048 110/120 9.55 260 1.25 F7 LX1 FK110 115 9.55 260 1.25 FE7 LX1 FK110 120/127 11.5 315 1.5 G7 LX1 FK127 200/208 29 735 3.75 L7 LX1 FK200 220 35.5 915 4.55 M7 LX1 FK220 230 35.5 915 4.55 P7 LX1 FK220 240 44.5 1160 5.75 U7 LX1 FK240 265/277 56.5 1490 7.3 W7 LX1 FK280 380 112 2980 14.7 Q7 LX1 FK380 400 112 2980 14.7 V7 LX1 FK380 415 143 3730 18.4 N7 LX1 FK415 440 143 3730 18.4 R7 LX1 FK415 500 172 4590 22.8 S7 LX1 FK500 550/600 232 5660 23.9 X7 LX1 FK600 1000 679 16 960 72 LX1 FK1000 Specifications Average consumption at 20 C for 50 or 60 Hz, and cos = 0.9: - inrush: 10501150 VA, - sealed: 1620 VA. Operating cycles/hour ( y 55 C): y 2400. Heat dissipation: 18 W. Operating time at Uc: closing = 4075 ms, opening = 100170 ms.
813186

LX1 FKppp

5
813187

For contactor LC1 F630


48 1.1 17.1 0.09 E7 LX1 FL048 110/120 6.45 165 1.85 F7 LX1 FL110 115 6.45 165 1.85 FE7 LX1 FL110 127 8.1 205 1.05 G7 LX1 FL127 200/208 20.5 605 2.65 L7 LX1 FL200 220 25.5 730 3.35 M7 LX1 FL220 230 25.5 730 3.35 P7 LX1 FL220 240 25.5 730 3.35 U7 LX1 FL220 265/277 31 900 4.1 W7 LX1 FL260 380 78 2360 10.5 Q7 LX1 FL380 400 78 2360 10.5 V7 LX1 FL380 415 96 2960 13 N7 LX1 FL415 440 96 2960 13 R7 LX1 FL415 500 120 3660 16.5 S7 LX1 FL500 550/600 155 4560 19.5 X7 LX1 FL600 1000 474 12 880 56.2 LX1 FL1000 Specifications Average consumption at 20 C for 50 or 60 Hz, cos = 0.9: - inrush: 15001730 VA, - sealed: 2025 VA. Operating cycles/hour ( y 55 C): 1200. Heat dissipation: 20 W. Operating time at Uc: closing = 4080 ms, opening = 100200 ms. 1.500 1.500 1.500 1.500 1.500 1.500 1.500 1.500 1.500 1.500 1.500 1.500 1.500 1.500 1.500 1.500

LX1 FLppp

Schemes : page 5/133

5/120

References (continued)

TeSys contactors
TeSys LC1 F
a.c. 40 to 400 Hz supply coils

References (continued)
Low sealed consumption. Operate on networks with harmonic numbers y 7. Control Average resistance Inductance Voltage Reference circuit at 20 C 10 % of closed code voltage circuit Inrush Sealed Uc V H Weight

kg (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) 3.000 3.000 3.000 3.000 3.000 3.000 3.000 3.000 3.000 3.000 3.000 3.000 3.000

For contactor LC1 F780


110/120 4.95 (2) 230 (2) 0.21 F7 LX1 FX110 115 4.95 (2) 230 (2) 0.21 FE7 LX1 FX110 127 6.1 (2) 280 (2) 0.26 G7 LX1 FX127 200/208 15.5 (2) 750 (2) 0.66 L7 LX1 FX200 220 19.5 (2) 920 (2) 0.82 M7 LX1 FX220 230 19.5 (2) 920 (2) 0.82 P7 LX1 FX220 240 19.5 (2) 920 (2) 0.82 U7 LX1 FX220 265/277 29.8 (2) 1330 (2) 1.25 W7 LX1 FX280 380 60.9 (2) 2780 (2) 2.3 Q7 LX1 FX380 400 60.9 (2) 2780 (2) 2.3 V7 LX1 FX380 415/480 74.3 (2) 3340 (2) 2.8 N7 LX1 FX415 3340 (2) 2.8 R7 LX1 FX415 440 74.3 (2) 500 92 (2) 4180 (2) 3.5 S7 LX1 FX500 Specifications Average consumption at 20 C for 50 or 60 Hz, cos = 0.9: - inrush: 19002300 VA, - sealed: 4455 VA. Operating cycles/hour ( y 55 C): 600. Heat dissipation: 2 x 22 W. Operating time at Uc: closing = 4080 ms, opening = 130230 ms.

For contactor LC1 F800


Control circuit Voltage Rectifier Coil voltage code Reference Reference Uc (3) V 110/127 FE7 DR5 TE4U LX4 F8FW 220/240 P7 DR5 TE4U LX4 F8MW 380/440 V7 DR5 TE4S LX4 F8QW Specifications Operating cycles/hour ( y 55 C): 600. Average consumption at 20 C for 50 or 60 Hz, cos = 0.8: - inrush: 1700 VA, - sealed: 12 VA. Operating time at Uc: closing = 6080 ms, opening = 160180 ms. (1) Reference of set of 2 identical coils, to be connected in series. (2) Value for the 2 coils in series. (3) Rectifier to be ordered separately: 0.100 kg. Weight

kg 1.650 1.650 1.650

Schemes : page 5/133

5/121

References

TeSys contactors
TeSys LC1 F
a.c. 40 to 400 Hz supply coils for specific applications (1)

References
Low sealed consumption. High tolerance to inrush voltage drops. Immune to micro-breaks (mains supply or contact chain). Operate on networks with harmonic numbers y 7. Control Average resistance Inductance Voltage circuit at 20 C 10 % of closed code voltage circuit Inrush Sealed Uc V H

Reference

Weight

kg 0.430 0.430 0.430 0.430 0.430 0.430 0.430 0.430 0.430 0.430 0.430 0.430 0.430

For contactors LC1 F115 and LC1 F150


48 3.03 80.2 0.3 E7 LX9 FF048 110 14.8 579 2.08 F7 LX9 FF110 115 14.8 579 2.08 FE7 LX9 FF110 120/127 19 746 2.65 G7 LX9 FF127 208 45 1788 5.95 L7 LX9 FF200 220 59.4 2190 7.7 M7 LX9 FF220 230 59.4 2190 7.7 P7 LX9 FF220 240 73.5 2750 9.68 U7 LX9 FF240 380 173 6540 23 Q7 LX9 FF380 400 173 6540 23 V7 LX9 FF380 415 218 8460 30 N7 LX9 FF415 440 218 8460 30 R7 LX9 FF415 500 262 10 300 36 S7 LX9 FF500 Specifications Average consumption at 20 C: inrush: 690855 VA, sealed: 6.68.1 VA. Heat dissipation: 5.97.2 W. Operating cycles/hour ( y 55 C): < 2400. Operating time at Uc: closing = 35 ms, opening = 130 ms.
813188

LX9 FFppp

For contactors LC1 F185 and LC1 F225

LX9 FGppp

48 2.2 60 0.23 E7 LX9 FG048 110 10.4 411 1.46 F7 LX9 FG110 115 10.4 411 1.46 FE7 LX9 FG110 120/127 13 520 1.85 G7 LX9 FG127 208 33 1339 4.9 L7 LX9 FG200 220 42.1 1680 5.84 M7 LX9 FG220 230 42.1 1680 5.84 P7 LX9 FG220 240 50.6 2060 7.22 U7 LX9 FG240 380 128 4730 16.4 Q7 LX9 FG380 400 128 4730 16.4 V7 LX9 FG380 415 157 5930 20.6 N7 LX9 FG415 440 157 5930 20.6 R7 LX9 FG415 500 194 7550 26.3 S7 LX9 FG500 Specifications Average consumption at 20 C: inrush: 9501180 VA, sealed: 8.910.9 VA. Heat dissipation: 89.8 W. Operating cycles/hour ( y 55 C): < 2400. Operating time at Uc: closing = 35 ms, opening = 130 ms.

0.550 0.550 0.550 0.550 0.550 0.550 0.550 0.550 0.550 0.550 0.550 0.550 0.550

813189

For contactors LC1 F265 and LC1 F330


48 2.96 72 (2) LX9 FH0482 0.750 110/115 18.7 415 (2) LX9 FH1102 0.750 120/127 22.9 156 (2) LX9 FH1272 0.750 220/230 71.6 1621 (2) LX9 FH2202 0.750 240 88 1968 (2) LX9 FH2402 0.750 380/415 222 5075 (2) LX9 FH3802 0.750 500 345 7990 (2) LX9 FH5002 0.750 Specifications Average consumption at 20 C: inrush: 560660 VA, sealed: 810 VA. Heat dissipation: 8.410.4 W. Operating cycles/hour ( y 55 C): < 3600. Operating time at Uc: closing = 45 ms, opening = 25 ms. (1) Application examples: hoisting (inching, high operating rates), Main-Standby (unstable mains supplies). These coils are particularly suited for use at higher operating temperatures (mounting in non-ventilated compartments, enclosures, etc.). (2) Please consult your Regional Sales Office.

Schemes : page 5/133

5/122

References (continued)

TeSys contactors
TeSys LC1 F
a.c. 40 to 400 Hz supply coils for specific applications

References (continued)
Coils with short operating times (at Uc) : - closing: 60 ms, - opening: 50 ms (a side); 20 ms (c side). Coils for high operating rates ( y 70 C): - 3600 operating cycles/hour, - 1800 for LC1 F630. Coils with low inrush consumption. Control Average resistance circuit at 20 C 10 % voltage Inrush Sealed Uc V
813190

Inductance Rectifier of closed Reference circuit (1) H 0.22 1.3 1.7 5 15 19 23 DR5 TF4V DR5 TE4U DR5 TE4U DR5 TE4U DR5 TE4S DR5 TE4S DR5 TE4S

Coil Reference

Weight

kg LX9 FJ917 LX9 FJ925 LX9 FJ926 LX9 FJ931 LX9 FJ936 LX9 FJ937 LX9 FJ938 0.970 0.970 0.970 0.970 0.970 0.970 0.970

For contactor LC1 F400


48 4.03 43 110 25.7 246 127 32.3 302 220/230 99.5 919 380/415 311 3011 440 386 3690 500 478 4380 Specifications Average consumption: - inrush: 500 VA, - sealed: 23 VA. Heat dissipation: 11.413.9 W.

LX9 FJppp

For contactor LC1 F500


813191

LX9 FKppp

48 3.73 30.7 110 24 204 127 29.8 250 220/230 89.9 770 380/415 274 2075 440 361 3060 500 448 3750 Specifications Average consumption: - inrush: 550 VA, - sealed: 31 VA. Heat dissipation: 1518.3 W.

0.18 1.1 1.4 4 12 16 19

DR5 TF4V DR5 TE4U DR5 TE4U DR5 TE4U DR5 TE4S DR5 TE4S DR5 TE4S

LX9 FK917 LX9 FK925 LX9 FK926 LX9 FK931 LX9 FK936 LX9 FK937 LX9 FK938

1.080 1.080 1.080 1.080 1.080 1.080 1.080

For contactor LC1 F630


813191

LX9 FLppp

48 2.81 20.8 0.17 DR5 TF4V 110 13.5 114 0.77 DR5 TE4U 127 20.8 167 1.2 DR5 TE4U 220 52 425 2.9 DR5 TE4U 220/240 64.5 518 3.6 DR5 TE4U 380/400 163 1360 8.8 DR5 TE4S 415/440 204 1670 11 DR5 TE4S 500 312 2510 17 DR5 TE4S Specifications Average consumption: - inrush: 830 VA, - sealed: 47 VA. Heat dissipation: 22.827.8 W. (1) Rectifier to be ordered separately, weight of rectifier: 0.100 kg.

LX9 FL917 LX9 FL924 LX9 FL926 LX9 FL930 LX9 FL931 LX9 FL935 LX9 FL936 LX9 FL938

1.450 1.450 1.450 1.450 1.450 1.450 1.450 1.450

Schemes : page 5/133

5/123

References

TeSys contactors
TeSys LC1 F
d.c. supply coils

References
Low sealed consumption. Operating cycles/hour ( y 55 C): y 2400. Control Average resistance Inductance Voltage circuit at 20 C 10 % of closed code voltage circuit Inrush Sealed Uc V H Reference Weight

kg LX4 FF024 LX4 FF048 LX4 FF110 LX4 FF125 LX4 FF220 LX4 FF250 LX4 FF440 0.430 0.430 0.430 0.430 0.430 0.430 0.430

For contactors LC1 F115 and LC1 F150


24 1.12 177 11 BD 48 4.52 715 42.7 ED 110 21.7 2940 179 FD 125 26.8 3560 223 GD 220/230 84 11 100 704 MD 250 105 13 000 868 UD 440/460 301 48 200 4000 RD Specifications Average consumption: - inrush: 543665 W, - sealed: 3.944.83 W. Operating time at Uc: closing = 3040 ms, opening = 3050 ms.
813193

LX4 FFppp

For contactors LC1 F185 and LC1 F225


24 0.79 169 14.9 BD 48 3.2 662 55.3 ED 110 14.9 2810 241 FD 125 19 3320 289 GD 220/230 57.7 10 200 890 MD 250 76 12 400 1140 UD 440/460 223 39 700 4210 RD Specifications Average consumption: - inrush: 737902 W, - sealed: 4.135.07 W. Operating time at Uc: closing = 3040 ms, opening = 3050 ms. LX4 LX4 LX4 LX4 LX4 LX4 LX4 FG024 FG048 FG110 FG125 FG220 FG250 FG440 0.550 0.550 0.550 0.550 0.550 0.550 0.550

5
813192

For contactors LC1 F265 and LC1 F330


24 0.9 192 26.3 BD 48 3.49 707 92.9 ED 110 16.8 3180 424 FD 125 20.8 3840 530 GD 220/230 65.7 11 500 1590 MD 250 84 13 900 1910 UD 440/460 255 44 000 7570 RD Specifications Average consumption: - inrush: 655803 W. - sealed: 3.684.53 W. Operating time at Uc: closing = 4050 ms, opening = 4065 ms. LX4 FH024 LX4 FH048 LX4 FH110 LX4 FH125 LX4 FH220 LX4 FH250 LX4 FH440 0.740 0.740 0.740 0.740 0.740 0.740 0.740

LX4 FHppp

For contactor LC1 F400


48 2.5 558 56 ED 110 12.7 2660 270 FD 125 15.8 3130 330 GD 220 47 8820 910 MD 250 61 10 500 1200 UD 440 236 33 750 4435 RD Specifications Average consumption: - inrush: 9201140 W, - sealed: 47.5 W. Operating time at Uc: closing = 5060 ms, opening = 4560 ms. LX4 FJ048 LX4 FJ110 LX4 FJ125 LX4 FJ220 LX4 FJ250 LX4 FJ440 0.970 0.970 0.970 0.970 0.970 0.970

Schemes : page 5/133

5/124

References (continued)

TeSys contactors
TeSys LC1 F
d.c. supply coils

References (continued)
Low sealed consumption. Control Average resistance circuit at 20 C 10 % voltage Inrush Sealed Uc V
813194

Inductance Voltage of closed code circuit H

Reference

Weight

kg LX4 FK048 LX4 FK110 LX4 FK125 LX4 FK220 LX4 FK250 LX4 FK440 1.080 1.080 1.080 1.080 1.080 1.080

For contactor LC1 F500


48 2.35 515 67 ED 110 11.5 2450 280 FD 125 15 2930 400 GD 220 44 8150 1080 MD 250 56 9650 1350 UD 440 225 31 300 5270 RD Specifications Average consumption: - inrush: 9901220 W, - sealed: 4.548 W, Operating cycles/hour ( y 55 C): 2400. Operating time at Uc: closing = 5060 ms, opening = 4560 ms.

LX4 FKppp

For contactor LC1 F630


48 1.7 353 40.5 ED LX4 FL048 110 8.1 1680 180 FD LX4 FL110 125 10 2110 230 GD LX4 FL125 220 31 5160 650 MD LX4 FL220 250 38 6080 815 UD LX4 FL250 440 152 23 120 2910 RD LX4 FL440 Specifications Average consumption: - inrush: 14201920 W, - sealed: 6.512.5 W. Operating cycles/hour ( y 55 C): 1200. Operating time at Uc: closing = 6070 ms, opening = 4050 ms. 1.450 1.450 1.450 1.450 1.450 1.450

5
(1) (1) (1) (1) (1) 3.000 3.000 3.000 3.000 3.000

For contactor LC1 F780


110 6.1 (2) 280 (2) 0.26 FD 125 7.7 (2) 410 (2) 0.33 GD 220 24.6 (2 ) 1100 (2) 1 MD 250 29.8 (2) 1330 (2) 1.25 UD 440 92 (2) 4180 (2) 3.5 RD Specifications Average consumption: - inrush: 19602420 W, - sealed: 4252 W. Operating cycles/hour ( y 55 C): 600. Operating time at Uc: closing = 7080 ms, opening = 100130 LX4 LX4 LX4 LX4 LX4 FX110 FX125 FX220 FX250 FX440

ms. 1.650 1.650 1.650

For contactor LC1 F800


110/120 FW LX4 F8FW 220/240 MW LX4 F8MW 380/400 QW LX4 F8QW Specifications Heat dissipation: 25 W. Operating time at Uc: closing = 6080 ms, opening = 4050 ms. (1) Reference of set of 2 identical coils, to be connected in series. (2) Value for the 2 coils in series.

Schemes : page 5/133

5/125

References

TeSys contactors
TeSys LC1 F
d.c. supply coils for specific applications

References
Coils with short operating times (at Uc): - closing: 60 ms, - opening: 20 ms. Coils for high operating rates ( y 70 C): - 3600 operating cycles/hour, - 1800 for LC1 F630. Coils with low inrush consumption. Control Average resistance circuit at 20 C 10 % voltage Inrush Sealed Uc V

Induc- Resistor (1) tance of Qty Reference closed required circuit H 0.27 1.7 2 6.1 23 1 1 1 1 1 DR2 SC0047 DR2 SC0330 DR2 SC0390 DR2 SC1200 DR2 SC4700

Coil Reference

Weight

kg LX9 LX9 LX9 LX9 LX9 FJ918 FJ926 FJ927 FJ932 FJ938 0.970 0.970 0.970 0.970 0.970

For contactor LC1 F400


813194

48 5.11 110 32.3 125 39.4 220 123 440/460 478 Specifications Average consumption: - inrush: 430 W, - sealed: 22 W. LX9 FJppp

99 632 760 2320 9080

For contactor LC1 F500


813196

5
LX9 FKppp
813195

48 4.67 110 29.8 125 37.4 220 115 440/460 448 Specifications Average consumption: - inrush: 470 W, - sealed: 29 W.

76.7 470 637 1935 7050

0.22 1.4 1.7 5.1 19

1 1 1 1 1

DR2 SC0039 DR2 SC0220 DR2 SC0330 DR2 SC1000 DR2 SC3300

LX9 LX9 LX9 LX9 LX9

FK918 FK926 FK927 FK932 FK938

1.080 1.080 1.080 1.080 1.080

For contactor LC1 F630


48 3.43 110 17.2 125 20.8 220 64.5 440/460 260 Specifications Average consumption: - inrush: 733 W, - sealed: 48 W. LX9 FLppp 52.9 272 333 1018 4010 0.20 0.98 1.2 3.6 14 2 2 2 2 2 DR2 SC0047 DR2 SC0270 DR2 SC0330 DR2 SC1000 DR2 SC3900 LX9 LX9 LX9 LX9 LX9 FL918 FL925 FL926 FL931 FL937 1.450 1.450 1.450 1.450 1.450

(1) Resistor to be ordered separately, weight of resistor: 0.030 kg.

Schemes : page 5/133

5/126

References (continued)

TeSys contactors
TeSys LC1 F
Wide range d.c. supply coils for specific applications

References (continued)
Wide range coils: 0.71.25 Uc. Operating cycles/hour: y 60 (1). Ambient temperature (operation): - 55 to + 70 C. Control circuit Average resistance voltage at 20 C 10 % Uc Inrush Sealed V
813198

Inductance of closed circuit H 7.4 27 66 121 149

Reference

Weight

kg LX4 FF020 LX4 FF040 LX4 FF060 LX4 FF090 LX4 FF100 0.430 0.430 0.430 0.430 0.430

For contactors LC1 F115 and LC1 F150


24 0.71 48 2.86 72 7.05 110 13.2 125 16.9 Specifications Average consumption: - inrush: 4151300 W, - sealed: 39 W. 24 0.52 48 2 72 5.07 110 9.66 125 12 Specifications Average consumption: - inrush: 5801820 W, - sealed: 3.19.5 W. 120 392 1055 1970 2340

LX4 FFppp

For contactors LC1 F185 and LC1 F225


112 359 984 1840 2230 9.3 34.4 85 157 196 LX4 FG020 LX4 FG040 LX4 FG060 LX4 FG090 LX4 FG100 0.550 0.550 0.550 0.550 0.550

813197

For contactors LC1 F265 and LC1 F330


24 0.58 129 48 2.19 400 72 5.58 1110 110 11 2120 125 13.8 2520 Specifications Average consumption: - inrush: 5151600 W, - sealed: 2.78.5 W. Opera- Average Induc- Coil tional resistance tance voltage at 20 C of 10 % closed Reference circuit V H 17.3 59.5 149 287 353 LX4 FH020 LX4 FH040 LX4 FH060 LX4 FH090 LX4 FH100 0.740 0.740 0.740 0.740 0.740

LX4 FHppp

Reduction of consumption Resistors in parallel No. Reference

Reference of the assembly (2)

Weight

kg 0.970 0.970 0.970

For contactor LC1 F400


24 1.05 0.049 LX2 FJW11 3 56 DR2 SC0056 LX5 FJW11 48 4.8 0.22 LX2 FJW18 3 220 DR2 SC0220 LX5 FJW18 72 9.6 0.44 LX2 FJW21 3 470 DR2 SC0470 LX5 FJW21 Specifications Average consumption: - inrush: 290860 W, - sealed: 1647 W. (1) The mechanical durability of the contactor is limited to 1 million operating cycles. (2) The set comprises: 1 coil LX2 FJ and 3 resistors DR2 SC.

Schemes : page 5/133

5/127

Dimensions

TeSys contactors
TeSys LC1 F

LC1 F115 to F330


S S1 F115 M6x25 F150 M8x25 F185 M8x25 F225 M10x35 F265 M10x35 F330 M10x35 = b2 b1

(1)
=
X1

J1

= = Z Q P a P Q1 f

G1 G

= Y

L c

X1 (mm) = Minimum electrical clearance according to operating voltage and breaking capacity LC1 200 500 V 600 1000 V F115, F150 10 15 F185 10 15 F225, F265 10 15 F330 10 15 (1) Power terminal protection shroud (see page 5/114). M 147 147 150 150 154 154 172 172 178 178 181 181 P 37 37 40 40 40 40 48 48 48 48 48 48 Q 29.5 29.5 26 26 29 29 21 17 39 34 43 43 Q1 60 60 57.5 55.5 59.5 59.5 51.5 47.5 66.5 66.5 74 74 S 20 20 20 20 20 20 25 25 25 25 25 25 S1 26 26 34 34 34 34 44.5 44.5 44.5 44.5 44.5 44.5 Y 44 44 44 44 44 44 44 44 38 38 38 38 Z 13.5 13.5 13.5 13.5 13.5 13.5 13.5 13.5 21.5 21.5 20.5 20.5

X1

LC1 F115

a b b1 b2 3P 163.5 162 137 265 4P 200.5 162 137 265 F150 3P 163.5 170 137 301 4P 200.5 170 137 301 F185 3P 168.5 174 137 305 4P 208.5 174 137 305 F225 3P 168.5 197 137 364 4P 208.5 197 137 364 F265 3P 201.5 203 145 375 4P 244.5 203 145 375 F330 3P 213 206 145 375 4P 261 206 145 375 f = minimum distance required for coil removal.

c 171 171 171 171 181 181 181 181 213 213 219 219

f 131 131 131 131 130 130 130 130 147 147 147 147

G 106 143 106 143 111 151 111 151 142 190 154.5 202.5

=
G1 80 80 80 80 80 80 80 80 96 96 96 96

J 106 106 106 106 106 106 106 106 106 106 106 106

J1 120 120 120 120 120 120 120 120 120 120 120 120

L 107 107 107 107 113.5 113.5 113.5 113.5 141 141 145 145

LC1 F400 and F500


56 S 44,5 6xM10x35 = X1

(1)

209

120 =

= b2 M b

180

G 23,5 G1 J Q P P a Q1 f

L c

X1 (mm) = Minimum electrical clearance according to operating voltage and breaking capacity. LC1 200 500 V 6001000 V F400 15 20 F500 15 20 (1) Power terminal protection shroud (see page 5/114). L 145 145 145 146 146 146 M 181 181 181 208 208 208 P 48 48 48 55 55 55 Q 69 43 43 76 46 46 Q1 96 74 74 102 77 77 S 25 25 25 30 30 30

a b b2 c f 2P 213 206 375 219 146 3P 213 206 375 219 146 4P 261 206 375 219 146 F500 2P 233 238 400 232 150 3P 233 238 400 232 150 4P 288 238 400 232 150 f = minimum distance required for coil removal.

LC1 F400

X1

G supplied 80 80 80 80 80 140

G min. 66 66 66 66 66 66

G max. 102 102 150 120 120 175

G1 supplied G1 min G1 max. J 170 156 192 19.5 170 156 192 19.5 170 156 240 67.5 170 156 210 39.5 170 156 210 39.5 230 156 265 34.5

Selection : pages 5/160 to 5/183

Characteristics : pages 5/94 to 5/101

References : pages 5/102 to 5/105

Schemes : page 5/133

5/128

Dimensions (continued)

TeSys contactors
TeSys LC1 F

LC1 F630 and F800


72 40 64 6xM12x45

(1)
X1 =

280

304

464

264

X1

60,5 Q 80 a 80 Q1 181 (2)

J1

155 197 255

LC1 F630 F630. F800 F630

2P 3P 4P

a 309 309 389

G supplied 180 180 240

G min. 100 100 150

G max. 195 195 275

J1 68.5 68.5 68.5

Q 102 60 60

Q1 127 89 89

X1 (mm) = Minimum electrical clearance according to operating voltage and breaking capacity. Voltage 200 500 V 690 1000 V 200 690 V 1000 V LC1 F630 20 30 LC1 F800 10 20 (1) Power terminal protection shroud (see page 5/114). (2) Minimum distance required for coil removal.

LC1 F780
60 12xM12x45 = 26 = 26

180

5
22

X1

348 191 160 160 191 3P=702, 4P=862

280

X1

165 255 183 (1)

434

183 (1)
X1 (mm) = Minimum electrical clearance according to operating voltage and breaking capacity. Voltage 200 500 V 690 1000 V X1 (mm) 30 35

(1) Minimum distance required for removal of each coil.

Fixing centres of LC1 F7804

Fixing centres of LC1 F780

400

127

180

127

90

240

190
Characteristics : pages 5/94 to 5/101

240

102
References : pages 5/102 to 5/105

90

240
Schemes : page 5/133

240

132

Selection : pages 5/160 to 5/183

5/129

127

180

127

Dimensions

TeSys contactors
TeSys LC1 F
Accessories

Right-angled connectors LA9 F p981 (set of 3) for rear connection


H b

b1

LA9 a b b1 c G H

FF981 15 18 3 42 24 10.5 6.5

FG981 20 23 3 45 26 13 9

FJ981 25 29 4 55 32.5 16.5 11

FK981 30 35 5 52 26 20 11

FL981 40 48 8 86 45 28 13

c
b1

Right-angled connectors LA9 F p979 (set of 3) for side connection

H a b

5
c c1 =

LA9 a b b1 c G G1 H

FF979 15 54 5 80 24 20 36 6.5

FG979 20 58 5 92 28 22 39 9

FJ979 25 63.5 6 120 37 29 41 11

FK979 30 68 6 120 37 29 42 11

FL979 40 117 10 130 37.5 35 76 13

Right-angled connectors LA9 F p980, with large surface area (set of 3)


a G = H1
LA9 a b b1 c c1 G H H1 H2 (1) FF980 35 70.5 40 29 3 18 18 10 60.5 6.5 7 x 10 FG980 40 82.5 45 29 3 20 20 12 72.5 9 9 x 12 FJ980 50 98.5 55 33 5 25 22 14 84.5 11 11 x 14 FK980 60 114 65 33 5 29 26 17 97 11 12.5 x 15 FL980 100 154 85 43 10 53 40 20 132 13 12.5 x 15

G1

b1 H2

(1)

References : page 5/113

5/130

Dimensions (continued)

TeSys contactors
TeSys LC1 F
Accessories

Paralleling links (set of 4)


LA9 FF602, FG602, FH602

a c = = H1 b b1

LA9 FK602, FL602

a c = G = H2 H1

LA9 a b b1 c G H H1 H2 1 2

FF602 25 45 30 4 37.5 12.5 6.5 11

FG602 30 55 35 5 45 15 9 11

FH602 40 60 40 8 52.5 15 11 13

FK602 50 85 55 10 22 70 14 22 11 11

FL602 60 100 65 10 26 85 17 26 13 14

b1

Links for star connection of 3 poles


LA9 Fp601 LA9 FF601 69 15 3 6.5 x 8.5 FG601 100 20 3 8.5 x 10.5 FH601 121 20 5 10.5 x 13 FK601 140 30 5 11 FL601 200 40 8 13

a = = b

a b c

References : page 5/112

5/131

Mounting

TeSys contactors
TeSys LC1 F

LC1 F115 to F330


On panel On pre-slotted mounting plate AM1 PA, PB, PC On rails DZ5 MB on 120 mm centres

(1)
G = DZ5 MF5

110

AF1 EA6

110

120

= J c
LC1

= G J1 c
F185 F225 181 181 80 80 F265 213 213 96 96 F330 219 219 96 96 LC1 c (2) 3P 4P G 3P 4P

c
F115 F150 171 171 80 80

15
F185 F225 181 181 80 80 F265 213 213 96 96 F330 219 219 96 96

F115 F185 F265 F330 LC1 F115 F150 F225 F150 c (2) 3P 171 181 213 219 c (2) 3P 171 4P 171 181 213 219 4P 171 G 3P 80 80 96 96 G 3P 80 4P 80 80 96 96 4P 80 J 3P 26.5 29 44.5 44.5 4P 45 49 68.5 68.5 J1 3P 57 59.5 61.5 61.5 4P 75.5 79.5 85.5 85.5 (1) Power terminal protection shroud (see page 5/114). (2) See X1 (minimum electrical clearance) pages 5/128 and 5/129.

LC1 F
On 2 notched rails AM1 ECppp

LC1 F115 to F330

LC1 F400 to F800

AM1 EC200

AF1 CD081 + AF1 VC820 (2) AF1 CD101+ AF1 VC10

(1)

AF1 CD061+ AF1 VA618 AF1 VA618 M6

AF1 CD061

AF1 VA618 M6 LA9 F100

AF1 CD081+ AF1 VC820

120

25

G AM1 EC200

35

110

G AM1 EC200 G3

G1 G2

LC1 c

F115, F150 F185, F225 F265 F330 3P 165 (3) 176 207 213 4P 165 (3) 176 207 213 G (M6) 3P 80 80 96 96 4P 80 80 96 96 G1 ( 8.5) 3P 4P G2 ( 10.5) 3P 4P (1) AF1 CDppp and AF1 VA ppp. (2) This AM1 EC200 upright is required when G2 or G3 is greater than 700 mm (3) + 6 mm with time-delay block on LC1 F.

F400 219 219 80 80

F500 232 232 80 140

F630 255 255 180 240

F780 255 255 See page 5/129

F800 255 180

(please consult your Regional Sales Office).

Selection : pages 5/160 to 5/183

Characteristics : pages 5/94 to 5/101

References : pages 5/102 to 5/105

Schemes : page 5/133

5/132

180

M6

110

Schemes

TeSys contactors
TeSys LC1 F

2, 3 and 4-pole contactors LC1 F115 to F630 (coil LX1 F a)

LC1 F115 to F630 (coil LX4 F c) LC1 F115 to F265 (coil LX9 F a) LC1 F800 (coil LX8 F a/ c)
3/L2 7/L4 5/L3 1/L1 A2

LC1 F780 a or c

7/L4

3/L2

3/L2

5/L3

1/L1

A2

03

A1

T3/6

T4/8

A1

04

T4/8

A2

1/L1

5/L3 T3/6

T1/2

T2/4

T1/2

T2/4

T3/6

T1/2

Auxiliary contact blocks


Instantaneous auxiliary contacts 1 N/O LAD N10 (1) 1 N/C LAD N10 (1)
43/NO

1 N/O + 1 N/C LAD N11


53/NO 61/NC

2 N/O LAD N20


53/NO 63/NO

2 N/C LAD N02


51/NC 61/NC

T2/4

T4/8

A1

7/L4

2 N/O + 2 N/C LAD N22


53/NO 83/NO 84 83/NO 84 51/NC 62 61/NC 62 71/NC 74 73/NO 72

44 (93)

(94)

42 (91)

41/NC (92)

54

62

64

52

1 N/O + 3 N/C LAD N13


53/NO 61/NC 71/NC 81/NC

4 N/O LAD N40


53/NO 63/NO 73/NO 83/NO

4 N/C LAD N04


51/NC 61/NC 71/NC 81/NC

54

2 N/O + 2 N/C (2) LAD C22


53/NO 87/NO 61/NC 75/NC

62

3 N/O + 1 N/C LAD N31


53/NO 54

54

54

64

74

84

54

62

52

82

62

62

(1) Items in brackets: see "TeSys d contactors". (2) 1 N/O + 1 N/C make before break. Instantaneous auxiliary contacts with terminal referencing conforming to standard EN 50012 (References: pages 5/110 and 5/111) 1 N/O + 1 N/C 1 N/O + 1 N/C 2 N/O + 2 N/C 2 N/O + 2 N/C LAD N11P LAD N11G LAD N22P LAD N22G
13/NO 43/NO 13/NO 43/NO 53/NO 63/NO 21/NC 31/NC 21/NC 31/NC 31/NC 41/NC

72

72

82

76

88

54

5
2 N/O protected (24-50 V) + 1 N/O + 1 N/C standard LA1 DZ31
53/NO 73/NO 74 A2 A2 61/NC 83/NO 84

22

44

14

32

44

42

54

14

32

22

Dust and damp protected instantaneous auxiliary contacts 2 N/O (24-50 V) 2 N/O (5-24 V) 2 N/O protected (24-50 V) + 2 N/O standard LA1 DX20 LA1 DY20 LA1 DZ40
53/NO 63/NO 53/NO 63/NO 53/NO 63/NO 73/NO 83/NO

32

64

64

54

64

74

54

64

54

Time delay auxiliary contacts On-delay 1 N/O + 1 N/C LAD T p


67/NO 55/N

Off-delay 1 N/O + 1 N/C LAD Rp


57/NO 65/NC

84

On-delay 1 N/C + 1 N/O break before make LAD Sp


55/NC A1 67/NO A1 68

56

68

58

Standard a coils
LX1 FF, FG, FJFL LX1 FH0422FH3802
03 A1 A2

66

LX1 FH0202FH0362 LX1 FH4402FH10002 LX1 F8p


A1 A2

LX1 FX Rectifier supplied and fixed on the contactor

LX4 FF, FG, FH, FJ, FK, FL, FX (1), LX4 F8p

+
A1 A2 A1 A2

A2 A1 A2

A1

(1) 2 coils in series.

Special a coils
LX9 FF, FG
A1 A2

LX9 FHppp2
A1 B1 A2/B2

LX9 FJ, FK, FL

LX4 F8p

(1)

+
A1

(2)
A1 A2

A2 01

+
A1 A2

(1) Breaking on a side Drop-out time 50 ms. (2) Breaking on c side Drop-out time 20 ms.

Selection : pages 5/160 to 5/183

Characteristics : pages 5/94 to 5/101

References : pages 5/102 to 5/105

Dimensions : pages 5/128 to 5/129

54

Standard c coils

62

5/133

Dimensions

TeSys contactors
Reversing contactors and changeover contactor pairs LC2 F
Horizontally mounted

Pre-assembled
LC2 F115 to F265 (reverser supplied on 2 bars which can be used for fixing the device)

S
X1 =

X1

L c f

Q1

P1 a

Q1 f
J1

= G1

= J a2

= G1

= J1

f - Minimum distance required for coil removal.

Bar fixing centres Vertical: 120 mm Horizontal: a2 see table

X1 (mm) = Minimum electrical clearance according to operating voltage and breaking capacity. LC1 200500 V 6601000 V F115, F150 10 15 F185 10 15 F225, F265 10 15

LC2 F115 F150 F185 F225 F265

3P 4P 3P 4P 3P 4P 3P 4P 3P 4P

a 345 419 345 422 357 437 357 437 425 521

a2 317 378 317 381 326 390 326 390 386 464

b 162 162 170 170 174 174 197 197 203 203

b1 137 137 137 137 137 137 137 137 145 145

c 171 171 171 171 181 181 181 181 213 213

G1 80 80 80 80 80 80 80 80 96 96

J 71 108 71 111 78 118 78 118 109 157

J1 57 75.5 57 75.5 59.5 79.5 59.5 79.5 61.5 85.5

L 107 107 107 107 113.5 113.5 113.5 113.5 141 141

M 147 147 150 150 154 154 172 172 178 178

P 37 37 40 40 40 40 48 48 48 48

P1 77 77 71 71 78 78 62 54 100 100

Q1 60 60 57 55.5 59.5 59.5 51.5 47.5 66.5 66.5

S 20 20 20 20 20 20 25 25 25 25

f 131 131 131 131 130 130 130 130 147 147

M6 M6 M8 M8 M8 M8 M10 M10 M10 M10

Selection : pages 5/160 to 5/183

References : pages 5/104 to 5/109

Schemes : page 5/137

5/134

110/120

120

b1

Dimensions (continued)

TeSys contactors
Reversing contactors and changeover contactor pairs LC2 F
Horizontally mounted

For customer assembly, fixing recommended on AM1 EC uprights, please consult your Regional Sales Office.
2 x LC1 F115 to F330 2 x LC1 F400, F500, F630, F800

P1
X1 =

(1)

P1

(1)
= 120 (2) = = 180 = b

110/120 =

b1

X1

L c J1

= G1

= J a

= G1

= J1

J1 J3

G G1

J J2 a

G G1

J1 J3

X1 (mm) = Minimum electrical clearance according to operating voltage and breaking capacity. LC1 200500 V 6601000 V 200690 V 1000 V F115, F150 10 15 F185 10 15 F225, F265 10 15 F330 10 15 F400 15 20 F500 15 20 F630 20 30 F800 10 20

2 x LC1 F115 3P 4P F150 3P 4P F185 3P 4P F225 3P 4P F265 3P 4P F330 3P 4P F400 3P 4P F500 3P 4P F630 3P 4P F800 3P

a 345 419 345 422 357 437 357 437 425 521 447 543 446 542 485 595 636 796 636

b 162 162 170 170 174 174 197 197 203 203 206 206 206 206 238 238 304 304 304

b1 137 137 137 137 137 137 137 137 145 145 145 145 209 209 209 209 280 280 280

c 171 171 171 171 181 181 181 181 213 213 219 219 219 219 232 232 255 255 255

G 80 80 80 140 180 240 180

G1 80 80 80 80 80 80 80 80 96 96 96 96 170 170 170 230

J 71 108 71 111 78 118 78 118 109 157 124 172 157 157 156 156 139 139 139

J1 57 75.5 57 75.5 59.5 79.5 59.5 79.5 61.5 85.5 65.5 89.5 64.5 112.5 84.5 79.5 68.5 88.5 68.5

J2 67 67 66 66

J3 19.5 67.5 39.5 34.5

L 107 107 107 107 113.5 113.5 113.5 113.5 141 141 145 145 145 145 146 146 155 155 155

P1 77 77 71 71 78 78 62 54 100 100 107 107 107 107 112 112 137 137 137

(1) Except LC1 F630 and F800 : 4 x 10.5. (2) Except LC1 F630 and F800. For other dimensions: see pages 5/128 and 5/129.

Selection : pages 5/160 to 5/183

References : pages 5/104 to 5/109

Schemes : page 5/137

5/135

Dimensions

TeSys contactors
Reversing contactors and changeover contactor pairs LC2 F
Vertically mounted

For customer assembly, with mechanical interlock (MI) LA9 F , fixing recommended on AM1 EC uprights (please consult your Regional Sales Office). 2 x LC1 identical or different ratings (LC1 F115 to F630 and F800). See pages 5/106 to 5/109 Assembly A Assembly B Assembly C

J3

80

(1) (3) = =
H

12,5 (5) (1)

G5

G1

12,5 (5) (1)

G5

G1

(6)
120
= =

H1

(1)
=

(3)
120 =

120

(1)

(3) =

(1) (5)

(6)
= =

(4)
J4 80 J2
(1) Mechanical interlock shaft. (2) For assembly of contactors of different ratings only. (3) 4 x 6.5 for LC1 F115 to F225. Assembly A (7) - Mechanical interlock reference G3 3P G3 4P H min. H max. H1 min.H1 max.J1 3P J1 4P LA9 FF4F 0 0 200 310 80 190 137 155.5 LA9 FG4F 3 4 210 300 90 180 139.5 159.5 LA9 FG4G 0 0 220 310 100 190 139.5 159.5 J2 3P J2 4P J3 3P J3 4P J4 3P J4 4P LA9 FF4F 137 155.5 48.5 67 48.5 67 LA9 FG4F 137 155.5 53 73 54 69 LA9 FG4G 139.5 159.5 53 73 53 73 For customer assembly, fixing recommended on AM1 EC uprights, please consult your Regional Sales Office 2 x LC1 F780

J4

80 J2

9 12,5

G4

G2 J2

(4) 4 x 6.5 for LC1 F265. (5) Mechanical interlock guide bracket.

(6) 4 x 8.5 for LC1 F400, F500 or 4 x 10.5 for LC1 F630 and F800.

250

191

160

160

191

702(LC1 F780), 862(LC1 F7804)

X1 and fixings, see page 5/129. (7) Only 3P for F800. (8) In this case, G4 is greater than G5. Selection : pages 5/160 to 5/183 References : pages 5/104 to 5/109

Assembly B (7) - Mechanical interlock reference G1 3P G1 4P G3 3P G3 4P G5 3P G5 4P LA9 FH4F 96 96 21 27 60 83 LA9 FJ4F 80 80 45 26 83 83 LA9 FK4F 80 140 45 26 83 83 LA9 FL4F 180 240 35 17 74 74 LA9 FH4G 96 96 19 23 60 83 LA9 FJ4G 80 80 42 22 83 83 LA9 FK4G 80 140 42 22 83 83 LA9 FL4G 180 240 33 13 74 74 H1 min.H1 max.J1 3P J1 4P J2 3P J2 4P LA9 FH4F 110 250 157.5 181.5 137 155.5 LA9 FJ4F 80 210 144.5 192.5 137 155.5 LA9 FK4F 100 210 164.5 219.5 137 155.5 LA9 FL4F 140 210 248.5 328.5 137 155.5 LA9 FH4G 120 250 157.5 181.5 139.5 159.5 LA9 FJ4G 90 220 144.5 192.5 139.5 159.5 LA9 FK4G 110 220 164.5 219.5 139.5 159.5 LA9 FL4G 150 220 248.5 328.5 139.5 159.5 Assembly C (7) G1 3P G1 4P G2 3P G2 4P G3 3P G3 4P LA9 FH4H 96 96 96 96 0 0 LA9 FJ4H 80 80 96 96 23 0 LA9 FK4H 80 140 96 96 23 0 LA9 FL4H 180 240 96 96 14 9 (8) LA9 FJ4J 80 80 80 80 0 0 LA9 FK4J 80 140 80 80 0 0 LA9 FL4J 180 240 80 80 9 (8) 9 (8) LA9 FK4K 80 140 80 140 0 0 LA9 FL4K 180 240 80 140 9 (8) 9 (8) LA9 FL4L 180 240 180 240 0 0 H min. H max. H1 min.H1 max.J1 3P J1 4P LA9 FH4H 250 380 130 260 157.5 181.5 LA9 FJ4H 260 380 110 230 144.5 192.5 LA9 FK4H 280 380 130 230 164.5 219.5 LA9 FL4H 330 380 170 220 248.5 328.5 LA9 FJ4J 260 380 60 200 144.5 192.5 LA9 FK4J 280 380 100 200 164.5 219.5 LA9 FL4J 325 380 140 195 248.5 329.5 LA9 FK4K 300 380 120 200 164.5 329.5 LA9 FL4K 345 380 160 195 248.5 328.5 LA9 FL4L 380 380 200 200 248.5 328.5

H min. H max. 240 380 250 380 270 380 310 380 250 380 250 380 270 380 310 380 J4 3P J4 4P 48.5 67 48.5 67 48.5 67 48.5 67 53 73 53 73 53 73 53 73 G4 3P 60 60 60 60 83 83 83 83 83 74 J2 3P 157.5 157.5 157.5 157.5 144.5 144.5 144.5 164.5 164.5 248.5 G4 4P 83 83 83 83 83 83 83 83 83 74 J2 4P 181.5 181.5 181.5 181.5 192.5 192.5 192.5 219.5 219.5 328.5 G5 3PG5 4P 60 83 83 83 83 83 74 74 83 83 83 83 74 74 83 83 74 74 74 74

X1

X1

180

420 1034

180

Schemes : page 5/138

5/136

F330 } 120 F265 F400 F500 180 F630 F800

H1

G3 (2)

H1

J1

9 G3(2) J1

(4)

F330 } 120 F265 F400 F500 180 F630 F800

(6)

G3(2)

J1

F330 } F265 120 F400 F500 180 F630 F800

Schemes

TeSys contactors
Reversing contactors and changeover contactor pairs LC2 F

Reversing contactors for motor control LC2 F


2 x LC1 F 2 x LC1 F

Horizontally mounted
L1 L2 L3

Vertically mounted
1/L1 1/L2 3 4 1/L3 6 5

A1

A1

A2

A1

L3 L2 L1
3 2/L2 1/L2 4 A1 1 5 1/L3 5 6 2/L3 8 7 1N 6

A2

A2

A2

Changeover contactor pairs for distribution LC2 F


2 x LC1 F 2 x LC1 F

Horizontally mounted
1/L1 2/L1 2/L2 1/L3 1/L2 2/L3 1N 2N

Vertically mounted
1/L1

2/L1

2 2 1

A1

A1

A2

A1

N L3 L2 L1 3 A1 1 5 7

A2

A2

A2

L1

L2

L3

2/L1

2/L2

2/L3

Electrical interlocking of reversers fitted with mechanical interlock without integral electrical contacts
LA9 F

KM2 A1

KM1 A1

KM1 A2 A2

KM2

Selection : pages 5/160 to 5/183

References : pages 5/104 to 5/109

Schemes : page 5/137

2N

5/137

General

TeSys contactors
High power changeover contactor pairs for distribution
Control circuit: a.c. or d.c.

General
A changeover contactor pair ensures continuity of operation of an installation and energy management. It switches between: b a power supply source M (main) which normally supplies the installation, b and a power supply source S (standby) which may be an incoming line from an additional network or a generating set. The supply sources may be 3-phase or 3-phase + neutral. Supply - 3-phase
Main Standby

1/1L1

1/2L1

5/1L3

KM1
6 2 4 2 4 6
3/2L2

3/1L2

3/2L2

5/2L3

KM2

Application

Supply 3-phase + neutral


Main Standby

1/1L1

1/2L1

W/L3

U/L1

V/L2

7/1N

3/1L2

KM1
6 8 2 4 2 4 6 8 N

5/1L3

5/2L3

7/2N

KM2

Application

The 2 contactors must be mechanically and electrically interlocked to prevent any paralleling, even transitory, of the two supplies.

Dimensions : pages 5/140 and 5/141

Schemes : page 5/141

5/138

W/L3

U/L1

V/L2

References

TeSys contactors
High power changeover contactor pairs for distribution
Control circuit: a.c. or d.c.

Changeover contactor pairs for customer assembly: 3-phase


Vertically mounted. Maximum operational voltage: 1000 V Utilisation category: AC-1 Maximum temperature in the vicinity of the devices: 40 C
813221

Maximum operational current Main Standby 3-phase 3-phase 1600 A 1000 A

Contactors (1) Main Reference LC1 F780

Standby Reference LC1 F6309

Mechanical interlock (2) Reference LA9 FX970

1600 A

1600 A

LC1 F780

LC1 F780

LA9 FX970

Changeover contactor pairs for customer assembly: 3-phase + neutral


LA9 FX970

Vertically mounted. Maximum operational voltage: 1000 V Utilisation category: AC-1 Maximum temperature in the vicinity of the devices: 40 C
Maximum operational current Main Standby 3-phase + N 3-phase + N 1600 A + 1000 A 1000 A + 1000 A Contactors (1) Main Reference LC1 F78041 Mechanical interlock (2) Reference LA9 FX970 (3)

813222

Standby Reference LC1 F63049

1600 A + 1000 A 1600 A + 1000 A

LC1 F78041

LC1 F78040

LA9 FX970 (3)

1600 A + 1600 A 1000 A + 1000 A

LC1 F7804

LC1 F63049

LA9 FX971

1600 A + 1600 A 1600 A + 1600 A

LC1 F7804

LC1 F7804

LA9 FX971

LA9 FX971

(1) Coils to be ordered separately, see pages 5/121 to 5/124. (2) Double mechanical interlock mechanism with 2 interlock connecting rods and 4 power connecting links. To order the the 2 auxiliary contact blocks LAD Np1 required to obtain electrical interlocking between the 2 contactors: see page 5/111. (3) Neutral connecting link not supplied (to be ordered separately).

Dimensions : pages 5/140 and 5/141

Schemes : page 5/141

5/139

Dimensions

TeSys contactors
High power changeover contactor pairs for distribution

Dimensions
Contactors used to assemble high power changeover contactor pairs LC1 F780: see page 5/129
LC1 F6309 Common side view LC1 F63049

40

40

180/190 280 348

202

165 250

204 183 (1)


LC1 F78040

160 702

160

178 183 (1) 183 (1)

306

204

160

160 862

160

178 183 (1)

LC1 F78041

Common side view

60 40 40

60

180/190 280 434

202

264

165 250

191 183 (1)

160

160 862

173

178 183 (1) 183 (1)

264

178

173

160 862

160

191 183 (1)

(1) Minimum distance required for removal of each coil.

3-phase changeover contactor pairs


LC1 F780 + LC1 F780 + LA9 FX970: see page 5/136 LC1 F780 + LC1 F6309 + LA9 FX970

180

180

420

969

250

702

References : page 5/139

5/140

306

Dimensions (continued), schemes

TeSys contactors
5

High power changeover contactor pairs for distribution

Dimensions (continued)
3-phase + neutral changeover contactor pairs
LC1 F78041 + LC1 F63049 + LA9 FX970 LC1 F78041 + LC1 F78040 + LA9 FX970

180

180
862 250 862
LC1 F7804 + LC1 F7804 + LA9 FX971

420

180

250

LC1 F7804 + LC1 F63049 + LA9 FX971

180

420

1034

969

180

180

5
1034

969

420

250

180

862 250 862

Schemes
3-phase changeover contactor pairs
1 1/L1 3 1/L2 5 1/L3

3-phase + neutral changeover contactor pairs


1 1/L1 3 1/L2 5 1/L3 1N 7 8 A2 N L3 L2 L1 3 A1 1 5 7 2N 8 A1 A2 A1

A1

A1

A2

A2

A2

A1

180
2

420
L3 L2 L1
5 A2 6 A1 A2 2/L1 2 2/L3

A2

A1

4 2/L2 4

References : page 5/139

2/L3 6

2/L1

2/L2

5/141

References, dimensions

TeSys contactors
5

Capacitive delayed opening devices


For contactors TeSys LC1 D

References
These devices prevent inadvertent opening of a contactor in the event of a brief volt drop or momentary supply failure. Control circuit : d.c. supply
For use with contactor Type (1) Contactor reference to be completed (2) LC1 LC1 LC1 LC1 LC1 or LC1 D09, D12, D18, D25, D32 D38 LC1 DppPD LC1 DppQD LC1 DppTD LC1 DppVD LC1 DppWD LC1 DppXD Corresponding delayed opening device Supply voltage NonReference 50/60 Hz adjustable delay time (Tr) Weight

V 110115 120127 220 240 380 415440

s 1.55 2.55 48 510 48 5.513

LAZ R90F LAZ R90F LAZ R90M LAZ R90M LAZ R90Q LAZ R90Q

kg 0.215 0.215 0.215 0.215 0.215 0.215

LAZ R90F

LC1 D40, LC1 D50 or LC1 D65

LC1 DppPD LC1 DppQD LC1 DppTD LC1 DppWD LC1 DppXD

110115 120127 220240 380 415440

0.51 0.51.5 12.5 12.5 13

LAZ R90F LAZ R90F LAZ R90M LAZ R90Q LAZ R90Q

0.215 0.215 0.215 0.215 0.215

LC1 D80

LC1 DppPD LC1 DppQD LC1 DppTD LC1 DppVD LC1 DppWD LC1 DppXD

110120 120127 220 240 380 415440

0.41 0.51 0.52 12.5 12 12.5

LAZ R90F LAZ R90F LAZ R90M LAZ R90M LAZ R90Q LAZ R90Q

0.215 0.215 0.215 0.215 0.215 0.215

Add-on blocks for delayed opening devices


Application LAZ R91F For use with delayed opening device LAZ R90F LAZ R90M LAZ R90Q Operational voltage Nonadjustable delay time s Tr x 2 Tr x 2 Tr x 2 Reference Weight

To double the delay time

V 110127 220240 380440

LAZ R91F LAZ R91M LAZ R91Q

kg 0.165 0.165 0.165

(1) These contactors can be supplied as standard for this application or can be adapted by replacing the coil (except for contactors LC1 D09 pppp to LC1 D38pppp on which the coil is not replaceable). (2) Reference to be completed : see page 5/58.

Dimensions
LAZ R9 pp

Schemes
LAZ R9pp + LC1 D
D+ (LAZ R) F1

LAZ R9pp + LC1 F


L+ (LAZ R) F1

3 3 77

1 A1

1 A1

108 114

55
L (LAZ R)

A2

L (LAZ R)

Other versions

Delayed opening devices for use with other types of contactor. Please consult your Regional Sales Office.

5/142

A2

References

TeSys contactors
Capacitive delayed opening devices
For contactors TeSys LC1 F

References
These devices prevent inadvertent opening of a contactor in the event of a brief volt drop or momentary supply failure. Control circuit : d.c. supply (1)
For use with contactor Type With coil Corresponding delayed opening device Supply NonReference voltage adjustable 50/60 Hz delay time (Tr) V s 110 127 220 240 380415 440 110 127 220 240 380415 440 110 127 220 240 380415 440 110 127 220 240 380 415 440 110 127 220 240 380 415 440 110 127 220 240 380 415 440 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 LAZ R90F LAZ R90F LAZ R90M LAZ R90M LAZ R90Q LAZ R90Q LAZ R90F LAZ R90F LAZ R90M LAZ R90M LAZ R90Q LAZ R90Q LAZ R90F LAZ R90F LAZ R90M LAZ R90M LAZ R90Q LAZ R90Q LAZ R90F LAZ R90F LAZ R90M LAZ R90M LAZ R90Q LAZ R90Q LAZ R90Q LAZ R90F LAZ R90F LAZ R90M LAZ R90M LAZ R90Q LAZ R90Q LAZ R90Q LAZ R90F LAZ R90F LAZ R90M LAZ R90M LAZ R90Q LAZ R90Q LAZ R90Q Weight

kg 0.215 0.215 0.215 0.215 0.215 0.215 0.215 0.215 0.215 0.215 0.215 0.215 0.215 0.215 0.215 0.215 0.215 0.215 0.215 0.215 0.215 0.215 0.215 0.215 0.215 0.215 0.215 0.215 0.215 0.215 0.215 0.215 0.215 0.215 0.215 0.215 0.215 0.215 0.215

LC1 F115 or LC1 F150

LX4 LX4 LX4 LX4 LX4 LX4 LX4 LX4 LX4 LX4 LX4 LX4 LX4 LX4 LX4 LX4 LX4 LX4 LX4 LX4 LX4 LX4 LX4 LX4 LX4

FF110 FF125 FF220 FF250 FF375 FF440 FG110 FG125 FG220 FG250 FG375 FG440 FH110 FH125 FH220 FH250 FH375 FH440 FJ110 FJ125 FJ220 FJ250 FJ375 FJ400 FJ440

LC1 F185 or LC1 F225

LC1 F265 or LC1 F330

LC1 F400

LC1 F500

LX4 FK110 LX4 FK125 LX4 FK220 LX4 FK250 LX4 FK375 LX4 FK400 LX4 FK440 LX4 LX4 LX4 LX4 LX4 LX4 LX4 FL110 FL125 FL220 FL250 FL375 FL400 FL440

LC1 F630

Add-on blocks for delayed opening devices (1)


Application For use with Operational delayed voltage opening device V LAZ R90F 110127 LAZ R90M LAZ R90Q 220240 380440 Nonadjustable delay time s Tr x 2 Tr x 2 Tr x 2 Reference Weight

To double the delay time

LAZ R91F LAZ R91M LAZ R91Q

kg 0.165 0.165 0.165

(1) Dimensions and schemes: see page 5/142. Other versions Delayed opening devices for use with other types of contactor. Please consult your Regional Sales Office.

5/143

Characteristics

TeSys contactors
Contactors TeSys LC1 B

Environment
Contactor type Rated insulation voltage (Ui) Conforming to IEC 60158-1/IEC 60947-4 Conforming to VDE 0110 gr C V V LC1 BL 1000 1500 LC1 BM 1000 1500 LC1 BP 1000 1500 LC1 BR 1000 1500

Conforming to standards Product certifications Protective treatment Standard version Special version Storage Operation Permissible Without derating Without derating C C C m

IEC 60158-1, IEC 60947-4, NF C 63-110,VDE 0660, BS 5424 CSA, BV, RINA TC TH - 60+ 80 - 5+ 55 - 50+ 60 3000 30 occasional, in relation to normal vertical mounting plane

Ambient air temperature around the device (for operation at Uc) Maximum operating altitude Operating positions

Pole characteristics
Number of poles Rated operational current (Ie) In AC-3, y 55 C (Ue y 440 V) In AC-1, y 40 C Rated operational voltage (Ue) Up to Frequency limits Without derating (sine wave) Derating coefficient A A V Hz 1, 2, 3 or 4 750 800 1, 2, 3 or 4 1000 1250 1, 2, 3 or 4 1500 2000 1, 2, 3 or 4 1800 2750

1000 50/60 100 Hz: 0.9 - 150 Hz: 0.8 - 250 Hz: 0.7 - 400 Hz: 0.5 800 10 000 10 000 9000 8000 4000 9600 9600 7000 4800 3500 2100 1200 800 1000 800 0.18 88 115 2 50 x 5 4x8 1250 10 000 10 000 9000 8000 4000 9600 9600 8000 5200 3800 2400 1800 1200 1500 1200 0.18 180 280 2 80 x 5 4 x 10 2000 15 000 15 000 12 000 9000 5000 12 000 12 000 9600 6400 5200 3600 2800 2 x 800 (1) 2 x 1000 (1) 2 x 1000 (1) 0.13 290 520 3 100 x5 4 x 10 2750 18 000 18 000 15 000 11 000 6000 15 000 15 000 12 000 8000 6300 4400 3600 2 x 1000 (1) 2 x 1200 (1) 2 x 1200 (1) 0.09 360 680 4 100 x 5 4 x 10

Maximum thermal current (Ith) y 40 C Rated making capacity I rms conforming to IEC 60158-1 and 60947-4 Rated breaking capacity I rms up to 440 V conforming to 500 V IEC 60158-1 660-690 V and 60947-4 1000 V Permissible short time rating For 1 s From cold state, with no current For 5 s flowing for previous 60 minutes For 10 s at y 40 C For 30 s For 1 min. For 3 min. For 10 min. Short-circuit protection by fuses U y 440 V Motor circuit (type aM) With thermal overload relay (type gl) gl fuses

A A A A A A A A A A A A A A A A m W W

Average impedance per pole At Ith and 50 Hz Power dissipated per pole AC-3 AC-1 Number of bars Bar

Connection

mm mm

Bolt diameter Tightening torque Power circuit connections

N.m 21 35 35 35 (1) Fuses must not be connected in parallel unless specified by the manufacturer.

Selection : pages 5/160 to 5/183

References : pages 5/146 to 5/148

Dimensions and schemes : pages 5/154 and 5/155

5/144

Characteristics (continued)

Contactors
Contactors TeSys LC1 B

Control circuit characteristics


Contactor type Rated control voltage 50/60 Hz c 1,2 or 3-pole contactors c 4-pole contactors Operation Drop-out a Number of poles: 1 Number of poles: 2 Number of poles: 3 Number of poles: 4 Number of poles: 1 Number of poles: 2 Number of poles: 3 Number of poles: 4 V V V V V VA VA VA VA LC1 BL 110500 48500 48500 0.851.1 Uc 0.300.50 Uc LC1 BM 110500 48500 48500 0.851.1 Uc 0.300.50 Uc LC1 BP 110500 48500 48500 0.851.1 Uc 0.350.50 Uc LC1 BR 110500 48500 60500 0.851.1 Ucw 0.400.50 Uc

Voltage limits

Maximum consumption (coil + economy resistor)

Inrush: 620 - sealed: 10 Inrush: 1000 - sealed: 20 Inrush: 1300 - sealed: 31 Inrush: 1600 - sealed: 47

c (1)

W W W W

Inrush: 520 - sealed: 10 Inrush: 800 - sealed: 20 Inrush: 1100 - sealed: 31 Inrush: 1400 - sealed: 47

Operating time (2) average at Uc (in milliseconds)

"C" O breaking on a side O breaking on c side

ms 100150 100150 100150 100150 ms 50100 50100 50100 50100 ms 2040 2040 2040 2040 Note: The arcing time depends on the circuit switched by the poles. For all normal 3-phase applications, the arcing time is less than 10 ms. The load is isolated from the supply after a time equal to the sum of the opening time and the arcing time. 1.2 1.2 1.2 1.2

Mechanical durability (at Uc)

In millions of operating cycles

Maximum operating rate in mechanical operating cycles

Ambient temperature y 55 C

Op. 120 cycs/h

120

120

120

Characteristics of instantaneous auxiliary contacts ZC4 GMp


Rated thermal current Rated insulation voltage Conforming to IEC 60947-1 Conforming to VDE, group C Conforming to IEC 60947-1 and VDE 0660 A V V A 20 660 750 20

Short-circuit protection gl type cartridge fuses

Operational power 1 million operating cycles V VA/W

a supply 110/127 220 2000 4000

380 4000

415/440 500 4000 3500

c supply 110 220 250 250

440 230

500 200

Making and breaking capacity Cabling With cable end Without cable end

VA/W mm 2 mm 2

14 000

23 000

35 000

45 000

35 000

1600

800

400

360

1 or 2 x 4 mm2 conductors 1 or 2 x 6 mm2 conductors

(1) The inrush and sealed power values of d.c. electromagnets often require the use of an intermediate relay for control. (2) The closing time "C" is measured from the moment the coil supply is switched on to initial contact of the main poles. The opening time "O" is measured from the moment the coil supply is switched off to the moment the main poles separate.

Selection : pages 5/160 to 5/183

References : pages 5/146 to 5/148

Dimensions and schemes : pages 5/154 and 5/155

5/145

References

Contactors
Contactors TeSys LC1 B

Contactors for motor control in category AC-3, from 750 to 1800 A (a or c )


3-pole contactors
Standard power ratings of 3-phase motors 50/60 Hz in category AC-3 Rated operational current in AC-3 440V up to 500 V kW 500 660 V 690 V kW 560 1000 V kW A 530 750 Instantan. auxiliary contacts Basic reference, to be completed by adding the voltage code (1) Weight

220 V 380 V 230 V 400 V kW kW 220 400

415 V kW 425

440 V kW 450

522612

2 3 1 4 2 3 1 4 2 3 1 4 2 3 1 4

2 1 3 2 1 3 2 1 3 2 1 3

LC1 BL33 p22 LC1 BL33 p31 LC1 BL33 p13 LC1 BL33 p40 LC1 BM33p22 LC1 BM33p31 LC1 BM33p13 LC1 BM33p40 LC1 BP33p22 LC1 BP33p31 LC1 BP33p13 LC1 BP33p40 LC1 BR33p22 LC1 BR33p31 LC1 BR33p13 LC1 BR33p40

kg 58.00 58.00 58.00 58.00 57.00 57.00 57.00 57.00 94.00 94.00 94.00 94.00 129.00 129.00 129.00 129.00

LC1 BP33

280

500

530

560

600

670

530

1000

425

750

800

800

700

750

670

1500

500

900

900

900

900

900

750

1800

Contactors for control in category AC-1, from 800 to 2750 A (a or c )


Single, 2, 3 or 4-pole contactors
Maximum operational current in AC-1 ( y 40 C) Number of poles Instantaneous auxiliary contacts Basic reference, to be completed by adding the voltage code (1) Weight

2 2 LC1 BL31 p22 3 1 LC1 BL31 p31 1 3 LC1 BL31 p13 4 LC1 BL31 p40 2 2 2 LC1 BL32 p22 3 1 LC1 BL32 p31 1 3 LC1 BL32 p13 4 LC1 BL32 p40 3 2 2 LC1 BL33 p22 3 1 LC1 BL33 p31 1 3 LC1 BL33 p13 4 LC1 BL33 p40 4 2 2 LC1 BL34 p22 3 1 LC1 BL34 p31 1 3 LC1 BL34 p13 4 LC1 BL34 p40 (1) Standard control circuit voltages (for other voltages, please consult your Regional Sales Office): Volts 48 110 125 127 220 230 240 380 400 a 50400 Hz F G M P U Q V 1 c ED FD GD MD

A 800

kg 32.00 32.00 32.00 32.00 45.00 45.00 45.00 45.00 58.00 58.00 58.00 58.00 72.00 72.00 72.00 72.00 415 N 440 R RD 500 S

For voltages other than those indicated above, clearly note down the operational voltage (3 figures) and the type of current (2 letters: AC or DC). Example: 82 V d.c., the reference becomes LC1 BP33082DC22. For coil characteristics, see pages 5/150 to 5/153.

Selection : pages 5/160 to 5/183

Characteristics : pages 5/144 and 5/145

Dimensions and schemes : pages 5/154 and 5/155

5/146

References (continued)

Contactors
Contactors TeSys LC1 B

Contactors for control in category AC-1, from 800 to 2750 A (a or c )


Single, 2, 3 or 4-pole contactors
Maximum operational current in AC-1 ( y 40 C) Number of poles Instantaneous auxiliary contacts

(continued)
Weight

Basic reference, to be completed by adding the voltage code (1)

522612

A 1250

2 LC1 BP33

2 3 1 4 2 3 1 4 2 3 1 4 2 3 1 4 2 3 1 4 2 3 1 4 2 3 1 4 2 3 1 4 2 3 1 4 2 3 1 4 2 3 1 4 2 3 1 4

2 1 3 2 1 3 2 1 3 2 1 3 2 1 3 2 1 3 2 1 3 2 1 3 2 1 3 2 1 3 2 1 3 2 1 3

LC1 BM31p22 LC1 BM31p31 LC1 BM31p13 LC1 BM31p40 LC1 BM32p22 LC1 BM32p31 LC1 BM32p13 LC1 BM32p40 LC1 BM33p22 LC1 BM33p31 LC1 BM33p13 LC1 BM33p40 LC1 BM34p22 LC1 BM34p31 LC1 BM34p13 LC1 BM34p40 LC1 BP31p22 LC1 BP31p31 LC1 BP31p13 LC1 BP31p 40 LC1 BP32p22 LC1 BP32p31 LC1 BP32p13 LC1 BP32p40 LC1 BP33p22 LC1 BP33p31 LC1 BP33p13 LC1 BP33p40 LC1 BP34p22 LC1 BP34p31 LC1 BP34p13 LC1 BP34p40 LC1 BR31p22 LC1 BR31p31 LC1 BR31p13 LC1 BR31p40 LC1 BR32p22 LC1 BR32p31 LC1 BR32p13 LC1 BR32p40 LC1 BR33p22 LC1 BR33p31 LC1 BR33p13 LC1 BR33p40 LC1 BR34p22 LC1 BR34p31 LC1 BR34p13 LC1 BR34p40

kg 31.00 31.00 31.00 31.00 44.00 44.00 44.00 44.00 57.00 57.00 57.00 57.00 71.00 71.00 71.00 71.00 41.00 41.00 41.00 41.00 65.00 65.00 65.00 65.00 94.00 94.00 94.00 94.00 120.00 120.00 120.00 120.00 52.00 52.00 52.00 52.00 85.00 85.00 85.00 85.00 129.00 129.00 129.00 129.00 160.00 160.00 160.00 160.00

2000

2750

(1) See previous page.

Selection : pages 5/160 to 5/183

Characteristics : pages 5/144 and 5/145

Dimensions and schemes : pages 5/154 and 5/155

5/147

References

TeSys contactors
Contactors TeSys LC1 B
Accessories and spare parts

813307

Spare parts
Description Instantaneous auxiliary contact blocks ZC4 GM1 Description For contactor LC1 B Composition 1 N/O 1 N/C For contactor Number of sets required per contactor pole 1 1 2 3 Reference ZC4 GM1 ZC4 GM2 Set reference Weight kg 0.030 0.030 Weight kg 0.420 0.420 0.420 0.420 Weight kg 0.220 0.200 0.120 3.700 3.700 6.200 8.500

813308

Set of contacts (1 moving contact, 1 fixed contact)

813309

LC1 BL LC1 BM LC1 BP LC1 BR

PA1 LB80 PA1 LB80 PA1 LB80 PA1 LB80 Reference PA1 LB75 PA1 LB76 PA1 LB89 PA1 LB50 PA1 LB50 PA1 PB50 PA1 RB50

PA1 LB80 (PA1 LB76 + PA1 LB75)

PA1 LB89 Description For contactor B B B BL BM

Moving contact LC1 only (for 1 finger) Fixed contact only LC1 (for 1 finger) Blow-out horn only LC1 (for 1 finger) Arc chamber LC1 (for 1 contactor pole) LC1

813306

LC1 BP

5
PA1 LB50 Description

LC1 BR

Mounting accessories
For contactor Sold in lots of 2 Unit reference LA9 B103 Weight kg 1.620

Bar support LC1 BL to BR bracket for mounting on 120 or 150 mm centres


813305

Assembly of two vertically mounted contactors by the customer


Description Mechanical interlock and locking device components For contactor LC1 B Reference EZ2 LB0601 Weight kg 1.280

Specifications
- Positive mechanical interlock between two vertically mounted contactors of the same or different ratings. - Connecting rod with cranks mounted on the right-hand, pole side. - Vertical fixing centres of the two contactors: 600 mm. Description Specification Height mm 1650 1850 2000 M8 M8 x 18 Sold in lots of 4 4 4 10 10 Unit reference AM1 EC165 AM1 EC185 AM1 EC200 AF1 CD081 AF1 VC820 Weight kg 2.460 2.760 2.980 0.020 0.024

Notched mounting rails used as uprights and as equipment support 1/4 turn sliding clip nut and corresponding screw for assembly of rails AM1 EC

2 mm steel, with zinc chromate treatment

EZ2 LB0601

Selection : pages 5/160 to 5/183

Characteristics : pages 5/144 and 5/145

Dimensions and schemes : pages 5/154 and 5/155

5/148

Adjustment characteristics

TeSys contactors
5

Contactors TeSys LC1 B

Electromagnet
Electromagnet EB5 KB50 Adjustment of pick-up travel and pull-in travel
Moving circuit

E e

Coil Moving circuit

Return spring

Poles
Complete pole N/O pole
Fixed contact Moving contact

F
Opening gap adjustment

Pole spring

Adjustment of application force

c or a supply adjustment characteristics with economy resistor (and rectifier on a)


Contactor type Electromagnet Pick-up travel (E) Pull-in travel (e) Coil Pull-in voltage Drop-out voltage N/O pole Adjustment of application force (F ) on the contact per pole according to contactor composition 1-pole 2-pole 3-pole 4-pole V V daN daN daN daN mm mm LC1 BL EB5 KB50 30 10 WB1 KBppp 0.75 Uc 0.30.5 Uc 30 30 30 30 LC1 BM EB5 KB50 30 10 WB1 KBppp 0.75 Uc 0.30.5 Uc 30 30 30 30 LC1 BP EB5 KB50 30 10 WB1 KBppp 0.75 Uc 0.30.5 Uc 30 (1) 30 (1) 30 (1) 30 (1) LC1 BR EB5 KB50 30 10 WB1 KBppp 0.75 Uc 0.30.5 Uc 30 (2) 30 (2) 30 (2) 30 (2)

(1) Each pole has 2 contacts; the force must be applied evenly to each of these contacts. (2) Each pole has 3 contacts; the force must be applied evenly to each of these contacts.

Selection : pages 5/160 to 5/183

References : pages 5/146 to 5/148

Dimensions and schemes : pages 5/154 and 5/155

5/149

References

TeSys contactors
Contactors TeSys LC1 B
Replacement coils and accessories for single-pole contactors

References
The same coils are used for c or a contactor control supply. b For d.c. operation, the following must be associated with the coil: - 1 economy resistor arrangement (resistors + 1 or 2 auxiliary contact(s) or 1 contactor). b For 50 to 400 Hz a.c. operation, the following must be associated with the coil: - 1 individual rectifier (to be wired), - 1 economy resistor arrangement (resistors + auxiliary contact(s) or 1 contactor) wired into the rectified current side.
Operating range min-max (1) d.c. a.c. Coil Resistance at 20 C 10 % 4.96 5.86 7.2 9.6 11.4 16.3 19.7 25.2 32.5 49.7 61 77.2 94 128 160 197 257 408 507 I inrush 10 % at Un max A 10.3 9.5 8.9 7.1 6.9 5.3 4.7 4.3 4.2 3 2.7 2.4 2.3 1.9 1.7 1.6 1.6 1.1 (3) 1 (4) Economy resistor Economy resistor Unit reference Contact Total resistance 270 330 390 560 680 820 1000 1200 1800 2700 3300 3900 4700 6800 8200 10 000 12 000 20 000 24 000 Qty Reference Rectifier (for a only) Reference Coil (2) Reference Weight

WB1 KBppp

V 47-51 52-56 57-64 65-68 69-79 80-87 88-94 95-108 109-136 137-151 152-166 167-189 190-221 222-243 244-267 268-318 319-405 406-446 447-500

V 110-125 126-155 156-173 174-191 192-216 217-256 257-280 281-307 308-365 366-463 464-500

DR2 DR2 DR2 DR2 DR2 DR2 DR2 DR2 DR2 DR2 DR2 DR2 DR2 DR2 DR2 DR2 DR2 DR2 DR2

SC0270 SC0330 SC0390 SC0560 SC0680 SC0820 SC1000 SC1200 SC1800 SC2700 SC3300 SC3900 SC4700 SC6800 SC8200 SC1001 SC1201 SC1001 SC1201

1 1 1 1 1 1 1 1 1 2 2 2 2 1 1 1 1 1 1

ZC4 GM2 ZC4 GM2 ZC4 GM2 ZC4 GM2 ZC4 GM2 ZC4 GM2 ZC4 GM2 ZC4 GM2 ZC4 GM2 ZC4 GM2 ZC4 GM2 ZC4 GM2 ZC4 GM2 LP1 D12004LD LP1 D12004UD LP1 D12004UD LP1 D12004TD LP1 D12004VD LP1 D12004RD

DR5 TE1U DR5 TE1U DR5 TE1U DR5 TE1U DR5 TE1U DR5 TE1U DR5 TE1S DR5 TE1S DR5 TE1S DR5 TE1S DR5 TE1S

WB1 KB155 WB1 KB132 WB1 KB123 WB1 KB133 WB1 KB121 WB1 KB130 WB1 KB140 WB1 KB134 WB1 KB124 WB1 KB122 WB1 KB135 WB1 KB136 WB1 KB139 WB1 KB125 WB1 KB137 WB1 KB126 WB1 KB138 WB1 KB127 WB1 KB128

kg 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120

522634

Specifications
b Average coil consumption (low sealed consumption): - d.c.: inrush 380520 W, sealed 0.150.20 W - a.c. (with rectifier): inrush 450620 VA, sealed 0.150.20 VA b Time constant when sealed 25 ms b Economy resistor consumption: 710 W b Operating cycles/hour at y 55 C: y 120 b Mechanical durability at Uc: 1.2 million operating cycles b With a.c. operation: good resistance to voltage drop on inrush, non susceptibility to micro-breaks, mains harmonics: level y 7. (1) For supply voltages of less than 110 V, beware of voltage drops caused by the inrush current. (2) Standard coils: TC treatment. For hot and humid atmospheres TH treatment is available; add the suffix TH to the coil reference: Example: WB1 KB135 becomes WB1 KB135TH. (3) 2 resistors in series 2 x 10 000 . (4) 2 resistors in series: 2 x 12 000 .

5/150

References

TeSys contactors
Contactors TeSys LC1 B
Replacement coils and accessories for 2-pole contactors

References
The same coils are used for c or a contactor control supply. b For d.c. operation, the following must be associated with the coil: - 1 economy resistor arrangement (resistors + 1 or 2 auxiliary contact(s) or 1 contactor). b For 50 to 400 Hz a.c. operation, the following must be associated with the coil: - 1 individual rectifier (to be wired), - 1 economy resistor arrangement (resistors + auxiliary contact(s) or 1 contactor) wired into the rectified current side.
Operating range min-max (1) d.c. a.c. Coil Resistance at 20 C 10 % 3.22 4.04 4.96 5.86 7.2 9.6 11.4 16.3 19.7 25.2 32.5 49.7 61 77.2 94 128 160 197 257 I inrush 10 % at Un max A 15.8 13.8 12.5 11.6 11 8.8 8.6 6.6 6 5.4 5.3 3.8 3.4 3 3 2.4 2.1 2 1.9 Economy resistor Resistors (2 in series) Unit Total reference resistance 2x68 82 + 100 100 + 120 2x120 2x150 180 + 220 220 + 270 2x330 2x390 2x470 2x680 2x1000 2x1200 1500 + 1800 1800 + 2200 2x2700 2x3300 2x3900 4700 + 5600 Contact Qty Reference Rectifier (for a only) Reference Coil (2) Reference Weight

V 48-51 52-56 57-62 63-68 69-79 80-85 86-98 99-108 109-119 120-136 137-173 174-191 192-210 211-238 239-279 280-310 311-341 342-399 400-500

V 99-113 114-125 126-136 137-156 157-196 197-216 217-238 239-272 273-318 319-359 360-387 388-452 453-500

WB1 KBppp

DR2 DR2 DR2 DR2 DR2 DR2 DR2 DR2 DR2 DR2 DR2 DR2 DR2 DR2 DR2 DR2 DR2 DR2 DR2 DR2 DR2 DR2 DR2 DR2 DR2 DR2

SC0068 SC0082 SC0100 SC0100 SC0120 SC0120 SC0150 SC0180 SC0220 SC0220 SC0270 SC0330 SC0390 SC0470 SC0680 SC1000 SC1200 SC1500 SC1800 SC1800 SC2200 SC2700 SC3300 SC3900 SC4700 SC5600

1 1 1 1 1 1 1 1 1 2 2 2 2 2 1 1 1 1 1

ZC4 GM2 ZC4 GM2 ZC4 GM2 ZC4 GM2 ZC4 GM2 ZC4 GM2 ZC4 GM2 ZC4 ZC4 ZC4 ZC4 ZC4 ZC4 ZC4 GM2 GM2 GM2 GM2 GM2 GM2 GM2

DR5 DR5 DR5 DR5 DR5 DR5 DR5 TE1U TE1U TE1U TE1U TE1U TE1U TE1U

WB1 KB141 WB1 KB142 WB1 KB155 WB1 KB132 WB1 KB123 WB1 KB133 WB1 KB121 WB1 KB130 WB1 KB140 WB1 KB134 WB1 KB124 WB1 KB122 WB1 KB135 WB1 KB136 WB1 KB139 WB1 KB125 WB1 KB137 WB1 KB126 WB1 KB138

kg 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120

522634

LP1 D12004UD LP1 LP1 LP1 LP1 D12004UD D12004TD D12004VD D12004VD

DR5 TE1S DR5 TE1S DR5 TE1S DR5 TE1S DR5 TE1S

Specifications
b Average coil consumption (low sealed consumption): - d.c.: inrush 600800 W, sealed 0.350.5 W - a.c. (with rectifier): inrush 7201000 VA, sealed 0.350.5 VA b Time constant when sealed 25 ms b Economy resistor consumption: 1520 W. b Operating cycles/hour at y 55 C: y 120 b Mechanical durability at Uc: 1.2 million operating cycles b With a.c. operation: good resistance to voltage drop on inrush, non susceptibility to micro-breaks, mains harmonics: level y 7. (1) For supply voltages of less than 110 V, beware of voltage drops caused by the inrush current. (2) Standard coils: TC treatment. For hot and humid atmospheres TH treatment is available; add the suffix TH to the coil reference: Example: WB1 KB135 becomes WB1 KB135TH.

5/151

References

TeSys contactors
Contactors TeSys LC1 B
Replacement coils and accessories for 3-pole contactors

References
The same coils are used for c or a contactor control supply. b For d.c. operation, the following must be associated with the coil: - 1 economy resistor arrangement (resistors + 1 or 2 auxiliary contact(s) or 1 contactor). b For 50 to 400 Hz a.c. operation, the following must be associated with the coil: - 1 individual rectifier (to be wired), - 1 economy resistor arrangement (resistors + auxiliary contact(s) or 1 contactor) wired into the rectified current side.
Operating range min-max (1) d.c. a.c. Coil Resistance at 20 C 10 % 1.85 2.35 3.22 4.04 4.96 5.86 7.2 9.6 11.4 16.3 11.7 25.2 32.2 49.7 61 77.2 94 128 160 197 257 I inrush 10 % at Un max A 27 23.5 18.5 16 14.5 13.5 12.8 10.2 10 7.7 7 6.3 6.2 4.5 4 3.6 3.5 2.8 2.5 2.4 1.9 Economy resistor Resistors (2 in parallel or in series) Unit Total reference resistance DR2 SC0150 2x150// DR2 SC0180 2x180// DR2 SC0220 2x220// DR2 SC0270 2X270// DR2 SC0330 2x330// DR2 SC0100 2x100 DR2 SC0120 2x120 DR2 SC0150 150 + DR2 SC0180 180 DR2 SC0180 180 + DR2 SC0220 220 DR2 SC0270 2x270 DR2 SC0330 2x330 DR2 SC0390 390 + DR2 SC0470 470 DR2 SC0560 2x560 DR2 SC0820 2x820 DR2 SC1000 2x1000 DR2 SC1200 2x1200 DR2 SC1500 2x1500 DR2 SC2200 2x2200 DR2 SC2700 2x2700 DR2 SC3300 2x3300 DR2 SC3900 2x3900 Contact Qty Reference Rectifier (for a only) Reference Coil (2) Reference Weight

WB1 KBppp

V 47-50 51-55 56-60 61-66 67-72 73-79 80-92 93-98 99-114

V 108-113 114-132 133-145 146-160 161-181 182-228 229-255 256-282 283-316 317-372 373-408 409-452 453-500

1 1 1 1 1 1 1 1 1 2 2 2 2 2 1 1 1 1 1 1 1

ZC4 ZC4 ZC4 ZC4 ZC4 ZC4 ZC4 ZC4

GM2 GM2 GM2 GM2 GM2 GM2 GM2 GM2

DR5 TE1U DR5 TE1U DR5 TE1U DR5 TE1U DR5 TE1U DR5 TE1U DR5 TE1U DR5 TE1S DR5 TE1S DR5 TE1S DR5 TE1S DR5 TE1S DR5 TE1S

WB1 KB154 WB1 KB153 WB1 KB141 WB1 KB142 WB1 KB155 WB1 KB132 WB1 KB123 WB1 KB133 WB1 KB121 WB1 KB130 WB1 KB140 WB1 KB134 WB1 KB124 WB1 KB122 WB1 KB135 WB1 KB136 WB1 KB139 WB1 KB125 WB1 KB137 WB1 KB126 WB1 KB138

kg 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120

522634

ZC4 GM2 ZC4 GM2 ZC4 GM2 ZC4 GM2 ZC4 GM2 ZC4 GM2 LP1 D12004LD LP1 D12004UD LP1 D12004UD LP1 D12004TD LP1 D12004VD LP1 D12004VD LP1 D12004RD

115-126 127-139 140-159 160-201 202-222 223-246 247-277 278-327 328-360 361-399 400-469 470-500

Specifications
b Average coil consumption (low sealed consumption): - d.c.: inrush 9001100 W, sealed 0.71 W - a.c. (with rectifier): inrush 11001300 VA, sealed 0.71 VA b Time constant when sealed 25 ms b Economy resistor consumption: 2430 W. b Operating cycles/hour at y 55 C: y 120 b Mechanical durability at Uc: 1.2 million operating cycles b With a.c. operation: good resistance to voltage drop on inrush, non susceptibility to micro-breaks, mains harmonics: level y 7. (1) For supply voltages of less than 110 V, beware of voltage drops caused by the inrush current. (2) Standard coils: TC treatment. For hot and humid atmospheres TH treatment is available; add the suffix TH to the coil reference: Example: WB1 KB135 becomes WB1 KB135TH.

5/152

References

TeSys contactors
Contactors TeSys LC1 B
Replacement coils and accessories for 4-pole contactors

References
The same coils are used for c or a contactor control supply. b For d.c. operation, the following must be associated with the coil: - 1 economy resistor arrangement (resistors + 1 or 2 auxiliary contact(s) or 1 contactor). b For 50 to 400 Hz a.c. operation, the following must be associated with the coil: - 1 individual rectifier (to be wired), - 1 economy resistor arrangement (resistors + auxiliary contact(s) or 1 contactor) wired into the rectified current side.
Operating range min-max (1) d.c. a.c. Coil Resistance at 20 C 10 % 2.35 3.22 4.04 4.96 5.86 7.2 9.6 11.4 16.3 19.7 25.2 32.5 49.7 61 77.2 94 128 160 197 I inrush 10 % at Un max A 26 21 18 16.3 15 14 11.5 11.3 8.7 8 7.1 6.9 5 4.5 4 3.9 3.2 2.8 2.5 Economy resistor Resistors (3 in series) Unit Total reference resistance 3x27 3x33 3x39 3x47 3x56 3x68 3x100 3x100 3x150 3x180 3x220 3x330 3x470 3x560 3x680 3x820 3x1200 3x1500 3x1800 Contact Qty Reference Rectifier (for a only) Reference Coil (2) Reference Weight

WB1 KBppp

V 57-61 62-67 68-73 74-81 82-89 90-102 103-111 112-129 130-143 144-157 158-180 181-226 227-251 252-278 279-313 314-368 369-408 409-448 449-500

V 105-119 120-128 129-148 149-163 164-179 180-204 205-259 260-288 289-317 318-356 357-418 419-462 463-500

DR2 DR2 DR2 DR2 DR2 DR2 DR2 DR2 DR2 DR2 DR2 DR2 DR2 DR2 DR2 DR2 DR2 DR2 DR2

SC0027 SC0033 SC0039 SC0047 SC0056 SC0068 SC0100 SC0100 SC0150 SC0180 SC0220 SC0330 SC0470 SC0560 SC0680 SC0820 SC1200 SC1500 SC1800

1 1 1 1 1 1 2 2 2 2 2 2 1 1 1 1 1 1 1

ZC4 GM2 ZC4 GM2 ZC4 GM2 ZC4 GM2 ZC4 GM2 ZC4 GM2 ZC4 GM2 ZC4 GM2 ZC4 GM2 ZC4 GM2 ZC4 GM2 ZC4 GM2 LP1 D12004LD LP1 D12004UD LP1 D12004UD LP1 D12004TD LP1 D12004VD LP1 D12004VD LP1 D12004RD

DR5 TE1U DR5 TE1U DR5 TE1U DR5 TE1U DR5 TE1U DR5 TE1U DR5 TE1U DR5 TE1S DR5 TE1S DR5 TE1S DR5 TE1S DR5 TE1S DR5 TE1S

WB1 KB153 WB1 KB141 WB1 KB142 WB1 KB155 WB1 KB132 WB1 KB123 WB1 KB133 WB1 KB121 WB1 KB130 WB1 KB140 WB1 KB134 WB1 KB124 WB1 KB122 WB1 KB135 WB1 KB136 WB1 KB139 WB1 KB125 WB1 KB137 WB1 KB126

kg 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120

522634

Specifications
b Average coil consumption (low sealed consumption): - d.c.: inrush 11001400 W, sealed 1.21.6 W - a.c. (with rectifier): inrush 13001600 VA, sealed 1.21.6 VA b Time constant when sealed 25 ms b Economy resistor consumption: 3545 W. b Operating cycles/hour at y 55 C: y 120 b Mechanical durability at Uc: 1.2 million operating cycles b With a.c. operation: good resistance to voltage drop on inrush, non susceptibility to micro-breaks, mains harmonics: level y 7. (1) For supply voltages of less than 110 V, beware of voltage drops caused by the inrush current. (2) Standard coils: TC treatment. For hot and humid atmospheres TH treatment is available; add the suffix TH to the coil reference: Example: WB1 KB135 becomes WB1 KB135TH.

5/153

Dimensions

TeSys contactors
Contactors TeSys LC1 B

Single, 2, 3 or 4-pole contactors LC1 B Common side view


185 R 290

Single, 2 or 3-pole contactors LC1 Bp31, Bp32 or Bp33

4-pole contactors LC1 Bp34

330

330

15

15

15

365

260

44 30 15

P
M

Q1 30

P 30 M1 L

51 M2

Q1 30

c 85 b c

T
LC1 BL 1 2 50 50 59 59 16 16 345 445 285 385 121 121 100 100 100 100 122 122 10 10 30 30 9 9 LC1 BM 1 2 63 63 55 55 20 20 345 445 285 385 125 125 100 100 100 100 157 157 17 17 30 30 11 11 LC1 BP 1 2 100 100 55 55 20 20 385 540 325 480 125 125 150 150 110 110 173 173 20 20 60 60 11 11 LC1 BR 1 2 125 125 50 50 25 25 445 635 385 575 130 130 195 195 130 130 173 173 20 20 60 60 11 11

Number of poles a b c L M M1 M2 N P Q1 R S T

3 50 59 16 540 480 121 100 100 122 10 30 9

4 50 59 16 760 308 392 121 100 100 122 10 30 9

3 63 55 20 540 480 125 100 100 157 17 30 11

4 63 55 20 760 308 392 125 100 100 157 17 30 11

3 100 55 20 760 700 125 150 110 173 20 60 11

4 100 55 20 1065 455 550 125 150 110 173 20 60 11

3 125 50 25 885 825 130 195 130 173 20 60 11

4 125 50 25 1065 455 550 130 195 130 173 20 60 11

Electrical safety clearance


Values X1 and X2 are given for a breaking capacity of 10 In (a 3-phase supply). a 3-phase voltage 380/440 V X1 X2 LC1 BL 100 150 100 150 150 200 200 250 LC1 BM 100 150 100 150 150 200 200 250 LC1 BP 150 200 150 220 200 250 200 250 LC1 BR 200 250 200 250 200 250 250 300

X2

500 V

X1 X2 X1 X2 X1 X2

660/690 V

1000 V

X1

Mechanical interlock for assembling vertically mounted reversing contactors


EZ2 LB0601

Selection : pages 5/160 to 5/183

A = (E112) 488

E = 600

References : pages 5/146 to 5/148

Schemes : page 5/155

5/154

Schemes

TeSys contactors
Contactors TeSys LC1 B

Contactors type LC1 B


type LC1 Bp31p22
A1

LC1 Bp31p31
A1

LC1 Bp31p13
A1

LC1 Bp31p40
A1

A2

A2

type LC1 Bp32p22


A1

LC1 Bp32p31
A1

LC1 Bp32p13
A1

A2

LC1 Bp32p40
A1

A2

A2

A2

type LC1 Bp33p22


A1

LC1 Bp33p31
A1

LC1 Bp33p13
A1

LC1 Bp33p40
A1

A2

type LC1 Bp34p22


A1

LC1 Bp34p31
A1

A2

LC1 Bp34p13
A1

A2

LC1 Bp34p40
A1 A2

A2

A2

a.c. control circuit

S3

S1

A2

A2

A2

A2

KM
2-wire control

S2
3-wire control

KM

+
KM

Dotted lines show optional wiring and external items required.

d.c. control circuit

S3

S1 KA KM
2-wire control

S3

S1

S2
3-wire control 2-wire control

KM

S2
3-wire control

KM R

KM R

KM

KM

KA

Nota : It is essential to check that the control circuit contacts have ratings compatible with the voltage and power consumption of the operating coil of the contactor. If not, an intermediate KA relay must be fitted and wired as shown. Dotted lines show optional wiring and external items required.

Selection : pages 5/160 to 5/183

References : pages 5/146 to 5/148

Dimensions : page 5/154

5/155

General

Technical information
Tests according to standard utilisation categories conforming to IEC 60947-4-1 and 5-1
based on rated operational current Ie and rated operational voltage Ue

Contactors
Electrical durability: making and breaking conditions Occasional duty: making and breaking conditions Making I U 1.5 Ie 1.05 Ue Breaking I U 1.5 Ie 1.05 Ue

a.c. supply
Typical applications Resistors, non inductive or slightly inductive loads Motors Slip ring motors: starting, breaking. Squirrel cage motors: starting, breaking whilst motor running. Squirrel cage motors: starting, reversing, inching Utilisation category AC-1 Making I U Ie Ue cos 0.95 Breaking I U Ie Ue cos 0.95 cos 0.8 cos 0.8

AC-2

2.5 Ie

Ue

0.65

2.5 Ie

Ue

0.65

4 Ie

1.05 Ue

0.65

4 Ie

1.05 Ue

0.65

AC-3 Ie y (1) Ie > (2) AC-4 Ie y (1) Ie > (2)

6 Ie 6 Ie

Ue Ue

0.65 0.35

1 Ie 1 Ie

0.17 Ue 0.17 Ue

0.65 0.35

10 Ie 10 Ie

1.05 Ue 1.05 Ue

0.45 0.35

8 Ie 8 Ie

1.05 Ue 1.05 Ue

0.45 0.35

6 Ie 6 Ie

Ue Ue

0.65 0.35

6 Ie 6 Ie

Ue Ue

0.65 0.35

12 Ie 12 Ie

1.05 Ue 1.05 Ue

0.45 0.35

10 Ie 10 Ie

1.05 Ue 1.05 Ue

0.45 0.35

d.c. supply
Typical applications Resistors, non inductive or slightly inductive loads Shunt wound motors: starting, reversing, inching Series wound motors: starting, reversing, inching Utilisation category DC-1 Making I U Ie Ue L/R (ms) 1 Breaking I U Ie Ue Making L/R (ms) I U 1 1.5 Ie 1.05 Ue Breaking L/R (ms) I U 1 1.5 Ie 1.05 Ue L/R (ms) 1

DC-3

2.5 Ie

Ue

2.5 Ie

Ue

4 Ie

1.05 Ue

2.5

4 Ie

1.05 Ue

2.5

DC-5

2.5 Ie

Ue

7.5

2.5 Ie

Ue

7.5

4 Ie

1.05 Ue

15

4 Ie

1.05 Ue

15

Control relays and auxiliary contacts


Electrical durability: making and breaking conditions Occasional duty: making and breaking conditions Making I U 6 Ie 10 Ie 1.1 Ue 1.1 Ue Breaking I U 6 Ie 10 Ie 1.1 Ue 1.1 Ue

a.c. supply
Typical applications Electromagnets y 72 VA > 72 VA Utilisation category AC-14 AC-15 Making I U 10 Ie Ue cos 0.7 Breaking I U Ie Ue cos 0.4 cos 0.7 0.3 cos 0.7 0.3

d.c. supply
Typical applications Electromagnets Utilisation category DC-13 Making I U Ie Ue L/R (ms) 6 P (3) Breaking I U Ie Ue Making L/R (ms) I U 6 P (3) 1.1 Ie 1.1 Ue Breaking L/R (ms) I U 6 P (3) 1.1 Ie 1.1 Ue L/R (ms) 6 P (3)

(1) Ie y 17 A for electrical durability, Ie y 100 A for occasional duty. (2) Ie > 17 A for electrical durability, Ie > 100 A for occasional duty. (3) The value 6 P (in watts) is based on practical observations and is considered to represent the majority of d.c. magnetic loads up to the maximum limit of P = 50 W i.e. 6 P = 300 ms = L/R. Above this, the loads are made up of smaller loads in parallel. The value 300 ms is therefore a maximum limit whatever the value of current drawn.

5/156

General

Technical information
Current of asynchronous squirrel cage motors at nominal load

3-phase 4-pole motors


Current values for power in kW
Rated operational power (1) Indicative rated operational current values at: 230 V 400 V 500 V 690 V

Current values for power in hp


Rated operational power (2) hp 1/2 3/4 1 1 1/2 2 3 5 7 1/2 10 15 20 25 30 40 50 60 75 100 125 150 200 250 300 350 400 450 500 Indicative rated operational current values at: 110 120 V A 4.4 6.4 8.4 12 13.6 19.2 30.4 44 56 84 108 136 160 208 260 200 V A 2.5 3.7 4.8 6.9 7.8 11 17.5 25.3 32.2 48.3 62.1 78.2 92 120 150 177 221 285 359 414 552 208 V A 2.4 3.5 4.6 6.6 7.5 10.6 16.7 24.2 30.8 46.2 59.4 74.8 88 114 143 169 211 273 343 396 528 220 240 V A 2.2 3.2 4.2 6 6.8 9.6 15.2 22 28 42 54 68 80 104 130 154 192 248 312 360 480 604 722 828 954 1030 1180 380 415 V A 1.3 1.8 2.3 3.3 4.3 6.1 9.7 14 18 27 34 44 51 66 83 103 128 165 208 240 320 403 482 560 636 786 440 480 V A 1.1 1.6 2.1 3 3.4 4.8 7.6 11 14 21 27 34 40 52 65 77 96 124 156 180 240 302 361 414 477 515 590 550 600 V A 0.9 1.3 1.7 2.4 2.7 3.9 6.1 9 11 17 22 27 32 41 52 62 77 99 125 144 192 242 289 336 382 412 472

kW A A A A 0.06 0.35 0.2 0.16 0.12 0.09 0.52 0.3 0.24 0.17 0.12 0.7 0.44 0.32 0.23 0.18 1 0.6 0.48 0.35 0.25 1.5 0.85 0.68 0.49 0.37 1.9 1.1 0.88 0.64 0.55 2.6 1.5 1.2 0.87 0.75 3.3 1.9 1.5 1.1 1.1 4.7 2.7 2.2 1.6 1.5 6.3 3.6 2.9 2.1 2.2 8.5 4.9 3.9 2.8 3 11.3 6.5 5.2 3.8 4 15 8.5 6.8 4.9 5.5 20 11.5 9.2 6.7 7.5 27 15.5 12.4 8.9 11 38 22 17.6 12.8 15 51 29 23 17 18.5 61 35 28 21 22 72 41 33 24 30 96 55 44 32 37 115 66 53 39 45 140 80 64 47 55 169 97 78 57 75 230 132 106 77 90 278 160 128 93 110 340 195 156 113 132 400 230 184 134 160 487 280 224 162 200 609 350 280 203 250 748 430 344 250 315 940 540 432 313 355 1061 610 488 354 400 1200 690 552 400 500 1478 850 680 493 560 1652 950 760 551 630 1844 1060 848 615 710 2070 1190 952 690 800 2340 1346 1076 780 900 2640 1518 1214 880 1000 2910 1673 1339 970 (1) Values conforming to standard IEC 60072-1 (at 50 Hz). (2) Values conforming to standard UL 508 (at 60 Hz).

Nota : These values are given as a guide. They may vary depending on the type of motor, its polarity and the manufacturer.

5/157

Definitions and comments

Contactors

Altitude

The rarefied atmosphere at high altitude reduces the dielectric strength of the air and hence the rated operational voltage of the contactor. It also reduces the cooling effect of the air and hence the rated operational current of the contactor (unless the temperature drops at the same time). No derating is necessary up to 3000 m. Derating factors to be applied above this altitude for main pole operational voltage and current (a.c. supply) are as follows. Altitude 3500 m 4000 m 4500 m 5000 m Rated operetional voltage 0,90 0,80 0,70 0,60 Rated operational current 0,92 0,90 0,88 0,86

Ambient air temperature

The temperature of the air surrounding the device, measured near to the device. The operating characteristics are given : - with no restriction for temperatures between - 5 and + 55 C, - with restrictions, if necessary, for temperatures between - 50 and + 70 C. This is defined taking into account the rated operational voltage, operating rate and duty, utilisation category and ambient temperature around the device. The current which a closed contactor can sustain for a minimum of 8 hours without its temperature rise exceeding the limits given in the standards. The current which a closed contactor can sustain for a short time after a period of no load, without dangerous overheating. This is the voltage value which, in conjunction with the rated operational current, determines the use of the contactor or starter, and on which the corresponding tests and the utilisation category are based. For 3-phase circuits it is expressed as the voltage between phases. Apart from exceptional cases such as rotor short-circuiting, the rated operational voltage Ue is less than or equal to the rated insulation voltage Ui. The rated value of the control circuit voltage, on which the operating characteristics are based. For a.c. applications, the values are given for a near sinusoidal wave form (less than 5% total harmonic distortion). This is the voltage value used to define the insulation characteristics of a device and referred to in dielectric tests determining leakage paths and creepage distances. As the specifications are not identical for all standards, the rated value given for each of them is not necessarily the same. The peak value of a voltage surge which the device is able to withstand without breaking down. The rated power of the standard motor which can be switched by the contactor, at the stated operational voltage. This is the current value which the contactor can break in accordance with the breaking conditions specified in the IEC standard. This is the current value which the contactor can make in accordance with the making conditions specified in the IEC standard. This is the ratio between the time the current flows (t) and the duration of the cycle (T) m= t T

Rated operational current (Ie)

Rated conventional thermal current (Ith) (1)

Permissible short time rating

Rated operational voltage (Ue)

Rated control circuit voltage (Uc)

Rated insulation voltage (Ui)

Rated impulse withstand voltage (Uimp) Rated operational power (expressed in kW)

Rated breaking capacity (2)

Rated making capacity (2)

On-load factor (m)

Cycle duration: duration of current flow + time at zero current Pole impedance The impedance of one pole is the sum of the impedance of all the circuit components between the input terminal and the output terminal. The impedance comprises a resistive component (R) and an inductive component (X = L). The total impedance therefore depends on the frequency and is normally given for 50 Hz. This average value is given for the pole at its rated operational current. This is the average number of on-load operating cycles which the main pole contacts can perform without maintenance. The electrical durability depends on the utilisation category, the rated operational current and the rated operational voltage. This is the average number of no-load operating cycles (i.e. with zero current flow through the main poles) which the contactor can perform without mechanical failure. (1) Conventional thermal current, in free air, conforming to IEC standards. (2) For a.c. applications, the breaking and making capacities are expressed by the rms value of the symmetrical component of the short-circuit current. Taking into account the maximum asymmetry which may exist in the circuit, the contacts therefore have to withstand a peak asymmetrical current which may be twice the rms symmetrical component. Note : these definitions are extracted from standard IEC 60947-1.

Electrical durability

Mechanical durability

5/158

Definitions and comments

Contactors

Contactor utilisation categories conforming to IEC 60947-4


The standard utilisation categories define the current values which the contactor must be able to make or break. These values depend on: - the type of load being switched : squirrel cage or slip ring motor, resistors, - the conditions under which making or breaking takes place: motor stalled, starting or running, reversing, plugging.

a.c. applications
Category AC-1 This category applies to all types of a.c. load with a power factor equal to or greater than 0.95 (cos u 0.95). Application examples: heating, distribution. Category AC-2 This category applies to starting, plugging and inching of slip ring motors. On closing, the contactor makes the starting current, which is about 2.5 times the rated current of the motor. On opening, it must break the starting current, at a voltage less than or equal to the mains supply voltage. This category applies to squirrel cage motors with breaking during normal running of the motor. On closing, the contactor makes the starting current, which is about 5 to 7 times the rated current of the motor. On opening, it breaks the rated current drawn by the motor; at this point, the voltage at the contactor terminals is about 20% of the mains supply voltage. Breaking is light. Application examples: all standard squirrel cage motors: lifts, escalators, conveyor belts, bucket elevators, compressors, pumps, mixers, air conditioning units, etc... . This category covers applications with plugging and inching of squirrel cage and slip ring motors. The contactor closes at a current peak which may be as high as 5 or 7 times the rated motor current. On opening it breaks this same current at a voltage which is higher, the lower the motor speed. This voltage can be the same as the mains voltage. Breaking is severe Application examples: printing machines, wire drawing machines, cranes and hoists, metallurgy industry.

Category AC-3

Category AC-4

d.c. applications
Category DC-1 This category applies to all types of d.c. load with a time constant (L/R) of less than or equal to 1 ms. This category applies to starting, counter-current braking and inching of shunt motors. Time constant y 2 ms. On closing, the contactor makes the starting current, which is about 2.5 times the rated motor current. On opening, the contactor must be able to break 2.5 times the starting current at a voltage which is less than or equal to the mains voltage. The slower the motor speed, and therefore the lower its back e.m.f., the higher this voltage. Breaking is difficult. This category applies to starting, counter-current braking and inching of series wound motors. Time constant y 7.5 ms. On closing, the contactor makes a starting current peak which may be as high as 2.5 times the rated motor current. On opening, the contactor breaks this same current at a voltage which is higher, the lower the motor speed. This voltage can be the same as the mains voltage. Breaking is severe.

Category DC-3

Category DC-5

Utilisation categories for auxiliary contacts & control relays conforming to IEC 60947-5
a.c. applications
Category AC-14 (1) This category applies to the switching of electromagnetic loads whose power drawn with the electromagnet closed is less than 72 VA. Application example: switching the operating coil of contactors and relays. Category AC-15 (1) This category applies to the switching of electromagnetic loads whose power drawn with the electromagnet closed is more 72 VA. Application example: switching the operating coil of contactors.

d.c. applications
Category DC-13 (2) This category applies to the switching of electromagnetic loads for which the time taken to reach 95% of the steady state current (T = 0.95) is equal to 6 times the power P drawn by the load (with P y 50 W). Application example: switching the operating coil of contactors without economy resistor. (1) Replaces category AC-11. (2) Replaces category DC-13.

5/159

Selection

TeSys contactors
For utilisation category AC-3

Operational current and power conforming to IEC


Contactor size LC1/ LP1 K06 6 1.5 2.2 2.2 3 3 3 LC1/ LP1 K09 9 2.2 4 4 4 4 4

( y 60 C)
LC1 K16 16 3 7.5 7.5 7.5 5.5 4 LC1 D09 9 2.2 4 4 4 5.5 5.5 LC1 D12 12 3 5.5 5.5 5.5 7.5 7.5 LC1 D18 18 4 7.5 9 9 10 10 LC1 D25 25 5.5 11 11 11 15 15 LC1 D32 32 7.5 15 15 15 18.5 18.5 LC1 D38 38 9 18.5 18.5 18.5 18.5 18.5 LC1 D40 40 11 18.5 22 22 22 30 22

LC1 K12 12 3 5.5 5.5 5.5 4 4

Maximum operational current in AC-3 Rated operational power P (standard motor power ratings)

y 440 V 220/240 V 380/400 V 415 V 440 V 500 V 660/690 V 1000 V

A kW kW kW kW kW kW kW

Maximum operating rate in operating cycles/hour (1)


On-load factor y 85 % Operational power P 0.5 P y 25 % P LC1 D09 1200 3000 1800 LC1 D12 1200 3000 1800 LC1 D18 1200 2500 1800 LC1 D25 1200 2500 1800 LC1 D32 1000 2500 1200 LC1 D38 1000 2500 1200 LC1 D40 1000 2500 1200

Operational current and power conforming to UL, CSA


Contactor size LC1/ LP1 K06 6 1.5 1.5 3 3 LC1/ LP1 K09 9 2 3 5 5

( y 60 C)
LC1 D09 9 2 2 5 7.5 LC1 D12 12 3 3 7.5 10 LC1 D18 18 5 5 10 15 LC1 D25 25 7.5 7.5 15 20 LC1 D32 32 10 10 20 25 LC1 D38 LC1 D40 40 10 10 30 30

Maximum operational current in AC-3 Rated operational power P (standard motor power ratings 60 Hz)

y 440 V 200/208 V 230/240 V 460/480 V 575/600 V

A HP HP HP HP

LC1/ LP1 K12 12 3 3 7.5 10

(1) Depending on the operational power and the on-load factor ( y 60 C).

Characteristics : pages 5/46 to 5/51

References : pages 5/58 to 5/61

Dimensions, schemes : pages 5/82 to 5/87

5/160

LC1 D50 50 15 22 25 30 30 33 30

LC1 D65 65 18.5 30 37 37 37 37 37

LC1 D80 80 22 37 45 45 55 45 45

LC1 D95 95 25 45 45 45 55 45 45

LC1 D115 115 30 55 59 59 75 80 65

LC1 D150 150 40 75 80 80 90 100 75

LC1 F185 185 55 90 100 100 110 110 100

LC1 F225 225 63 110 110 110 129 129 100

LC1 F265 265 75 132 140 140 160 160 147

LC1 F330 330 100 160 180 200 200 220 160

LC1 F400 400 110 200 220 250 257 280 185

LC1 F500 500 147 250 280 295 355 335 335

LC1 F630 630 200 335 375 400 400 450 450

LC1 F780 780 220 400 425 425 450 475 450

LC1 F800 800 250 450 450 450 450 475 450

LC1 BL 750 220 400 425 450 500 560 530

LC1 BM 1000 280 500 530 560 600 670 530

LC1 BP 1500 425 750 800 800 750 750 670

LC1 BR 1800 500 900 900 900 900 900 750

LC1 D50 1000 2500 1200

LC1 D65 1000 2500 1200

LC1 D80 750 2000 1200

LC1 D95 750 2000 1200

LC1 D115 750 2000 1200

LC1 D150 750 1200 1200

LC1 F185 750 2000 1200

LC1 F225 750 2000 1200

LC1 F265 750 2000 1200

LC1 F330 750 2000 1200

LC1 F400 500 1200 1200

LC1 F500 500 1200 1200

LC1 F630 500 1200 1200

LC1 F780 500 1200 600

LC1 F800 500 600 600

LC1 BL 120 120 120

LC1 BM 120 120 120

LC1 BP 120 120 120

LC1 BR 120 120 120

LC1 D50 50 15 15 40 40

LC1 D65 65 20 20 50 50

LC1 D80 80 30 30 60 60

LC1 D95 95 30 30 60 60

LC1 D115 115 30 40 75 100

LC1 D150 150 40 50 100 125

LC1 F185 185 50 60 125 150

LC1 F225 225 60 75 150 150

LC1 F265 265 60 75 150 200

LC1 F330 330 75 100 200 250

LC1 F400 400 100 125 250 300

LC1 F500 500 150 200 400 500

LC1 F630 630 250 300 600 800

LC1 F780 780 450 900

LC1 F800 800 350 400 900 900

5/161

Selection (continued)

TeSys contactors
For utilisation category AC-3

Selection according to required electrical durability, in category AC-3 (Ue y 440 V) Control of 3-phase asynchronous squirrel cage motors with breaking whilst running. The current broken (Ic) in category AC-3 is equal to the rated operational current (Ie) of the motor.
LC1, LP1, LP4 K06 LC1, LP1, LP4 K09 LC1, LP1, LP4 K12 LC1 D12

LC1 D80 LC1 D95 LC1 D115

Millions of operating cycles

10 8 6 4

2 1,5 1 0,8 0,6 0,5 1 2 3 4 5 6 7 8 9 10 12 16 20 18 50 25 30 37 32 40 65 80 95 115 150 200 Current broken in A

LC1 D150

LC1-D09

LC1 D18

LC1 D25

LC1 D32 LC1 D38

LC1 D40

LC1 D50

LC1 D65

LC1 K16

0,55

0,75

1,5

18,5

2,2

5,5

7,5

11

15

22 25

30

230 V 0,75 5,5 18,5 1,5 2,2 7,5 22 30 37 15 11 45 55 75

kW

400 V

kW

1,5

18,5

2,2

5,5

7,5

11

15

30

37 45

55

22

75

440 V

kW

Operational power in kW-50 Hz. Example : Asynchronous motor with P = 5.5 kW - Ue = 400 V - Ie = 11 A - Ic = Ie = 11 A or asynchronous motor with P = 5.5 kW - Ue = 415 V - Ie = 11 A - Ic = Ie = 11 A 3 million operating cycles required. The above selection curves show the contactor rating needed: LC1 D18.

Selection according to required electrical durability, in category AC-3 (Ue = 660/690 V) (1) Control of 3-phase asynchronous squirrel cage motors with breaking whilst running. The current broken (Ic) in category AC-3 is equal to the rated operational current (Ie) of the motor.
LC1 D80 LC1 D95 LC1 D115 LC1 D150 LC1 D32, LC1 D38 LC1 D09 LC1 D12 LC1 D18 LC1 D25 LC1 D40 LC1 D50 LC1 D65

Millions of operating cycles

10 8 6 4 3 2 1,5 1 0,8 0,6 1 2 3 4 5 6 7 8 10 6,6 9 11 15 17 20 22 50 60 33 40 35 42 48 80 90 100 200


Current broken in A

(1) For Ue = 1000 V use the 660/690 V curves, but do not exceed the operational current at the operational power indicated for 1000 V.

Characteristics : pages 5/46 to 5/51

References : pages 5/58 to 5/61

Dimensions, schemes : pages 5/82 to 5/87

5/162

Selection (continued)

TeSys contactors
For utilisation category AC-3

Selection according to required electrical durability, in category AC-3 (Ue y 440 V) Control of 3-phase asynchronous squirrel cage motors with breaking whilst running. The current broken (Ic) in category AC-3 is equal to the rated operational current (Ie) of the motor.
LC1 BL, BM LC1 F185 LC1 F225 LC1 F265 LC1 F330 LC1 F400 LC1 F500 LC1 F800 LC1 F780 LC1 F630 LC1 BR LC1 BP

Millions of operating cycles

10 8 6 4

2 1,5 1 0,8 0,6 0,4 20 30 40 50 60 80 90


18,5 147 110 200 220

(1)

100

200

400

600

800

1000 2000 Current broken in A

5,5

7,5

15

40 45

25

11

22

30

55

75

220 V 230 V
18,5 110 132 200 400 500 750 250 160 335 11 15 22 45 30 37 55 75 90

kW
900

380 V 400 V
18,5 132 200 37 55 90 285 11 15 22 30 45 75

kW

440 V

kW

Operational power in kW-50 Hz. Example : Asynchronous motor with P = 132 kW - Ue = 380 V - Ie = 245 A - Ic = Ie = 245 A or asynchronous motor with P = 132 kW - Ue = 415 V - Ie = 240 A - Ic = Ie = 240 A 1.5 million operating cycles required. The above selection curves show the contactor rating needed: LC1 F330.
(1) The dotted lines are only applicable to LC1 BL contactors.

Selection according to required electrical durability, in category AC-3 (Ue = 660/690 V) Control of 3-phase asynchronous squirrel cage motors with breaking whilst running. The current broken (Ic) in category AC-3 is equal to the rated operational current (Ie) of the motor.
LC1 F185 LC1 F225 LC1 BL, BM LC1 F265 LC1 F330 LC1 F400 LC1 F500 LC1 F630 LC1 F780 LC1 F800 LC1 BR
800 1000

Millions of operating cycles

10 8 6 4

2 1,5 1 0,8 0,6 0,4 20 30 40 50 60 80 90 100 118 129 170 200 220 400 305 355 600 485 2000
Current broken in A

(1)

475

129

220

560

LC1 BP

670

160

335

110

355

750

900

660 V 690 V

kW

Example : Asynchronous motor with P = 132 kW - Ue = 660 V - Ie = 140 A - Ic = Ie = 140 A 1.5 million operating cycles required. The above selection curves show the contactor rating needed: LC1 F330.
(1) The dotted lines are only applicable to LC1 BL contactors. Characteristics : pages 5/46 to 5/51 References : pages 5/58 to 5/61 Dimensions, schemes : pages 5/82 to 5/87

5/163

Selection

TeSys contactors
For utilisation category AC-1

Maximum operational current (open-mounted device)


Contactor size LC1/ LP1 K09 600 Cable c.s.a. Bar c.s.a. Operational current in AC-1 in A, according to the ambient temperature conforming to IEC 60947-1 Maximum operational power y 60 C y 40 C y 60 C y 70 C 220/230 V 240 V 380/400 V 415 V 440 V 500 V 660/690 V 1000 V mm2 mm A A A (at UC) kW kW kW kW kW kW kW kW 4 20 20 (1) 8 8 14 14 15 17 22 LC1/ LP1 K12 600 4 20 20 (1) 8 8 14 14 15 17 22 LC1 D09 600 4 25 25 17 9 9 15 17 18 20 27 LC1 DT20 600 4 20 20 (1) 8 8 14 14 15 17 22 LC1 D12 DT25 600 4 25 25 17 9 9 15 17 18 20 27 LC1 D18 DT32 600 6 32 32 22 11 12 20 21 23 23 34 LC1 D25 DT40 600 6 40 40 28 14 15 25 27 29 33 43 LC1 D32 600 10 50 50 35 18 19 31 34 36 41 54 LC1 D38 600 10 50 50 35 18 19 31 34 36 41 54 LC1 D40 600 16 60 60 42 21 23 37 41 43 49 65 70

Maximum operating rate in operating cycles/hour Connection conforming to IEC 60947-1

(1) Please consult your Regional Sales Office.

Increase in operational current by parallel connection of poles Apply the following coefficients to the currents or power values given above; these coefficients take into account an often unbalanced current distribution between the poles: b 2 poles in parallel: K = 1.6 b 3 poles in parallel: K = 2.25 b 4 poles in parallel: K = 2.8

Selection according to required electrical durability, in category AC-1 (Ue y 440 V)


LC1, LP1, LP4 K09 LC1, LP1, LP4 K12 LC1 D32, LC1 D38 LC1, LP1 D12 LC1, LP1 D25 LC1, LP1 D40 LC1 D50 LC1, LP1 D65 LC1, LP1 D80

Millions of operating cycles

10 8 6 4

2 1,5 1 0,8 0,6 0,4

0,2

0,1 1 2 3 4 6 8 10 20 25 32 40 50 60 80 100 125 200 250 400


Current broken in A

Control of resistive circuits (cos u 0.95). The current broken (Ic) in category AC-1 is equal to the current (Ie) normally drawn by the load. Example: b Ue = 220 V - Ie = 50 A - y 40 C - Ic = Ie = 50 A. b 2 million operating cycles required. b The above selection curves show the contactor rating needed: either LC1 or LP1 D50.

Characteristics : pages 5/46 to 5/51

References : pages 5/58 to 5/61

Dimensions, schemes : pages 5/82 to 5/87

5/164

LC1 D115 LC1 D150

LC1 D09

LC1 D18

LC1 D95

LC1 D50 600 25 80 80 56 29 31 50 54 58 65 86 85

LC1/ LP1 D65 600 25 80 80 56 29 31 50 54 58 65 86 100

LC1/ LP1 D80 600 50 125 125 80 45 49 78 85 90 102 135 120

LC1 D95 600 50 125 125 80 45 49 78 85 90 102 135 120

LC1 D115 600 120 250 200 160 80 83 135 140 150 170 235 345

LC1 D150 600 120 250 200 160 80 83 135 140 150 170 235 345

LC1 F185 600 150 275 275 180 90 100 165 170 180 200 280 410

LC1 F225 600 185 315 280 200 100 110 175 185 200 220 300 450

LC1 F265 600 185 350 300 250 120 125 210 220 230 270 370 540

LC1 F330 600 240 400 360 290 145 160 250 260 290 320 400 640

LC1 F400 600 2 30 x 5 500 430 340 170 180 300 310 330 380 530 760

LC1 F500 600 2 40 x 5 700 580 500 240 255 430 445 470 660 740 950

LC1 F630 600 2 60 x 5 1000 850 700 350 370 600 630 670 750 1000 1500

LC1 F780 600 2 100 x 5 1600 1350 1100 550 570 950 1000 1050 1200 1650 2400

LC1 F800 600 2 60 x 5 1000 850 700 350 370 600 630 670 750 1000 1500

LC1 BL 120 2 50 x 5 800 700 600 300 330 500 525 550 600 800 1100

LC1 BM 120 2 80 x 5 1250 1100 900 425 450 800 825 850 900 1100 1700

LC1 BP 120 2 100 x 5 2000 1750 1500 700 800 1200 1250 1400 1500 1900 3000

LC1 BR 120 2 100 x 10 2750 2400 2000 1000 1100 1600 1700 2000 2100 2700 4200

5
LC1 BL, BM LC1 F330 LC1 F400 LC1 F500 LC1 F185 LC1 F225 LC1 F265 LC1 F630 LC1 F800 LC1 F780

Millions of operating cycles

10 8 6 4

1 0,8 0,6 0,4

(1)

0,2

0,1 20 40 50 60 80 100 200 600 800 1000 300 350 275 315 400 500 700 1600 2000 4000
Current broken in A

Example: b Ue = 220 V - Ie = 500 A - y 40 C - Ic = Ie = 500 A. b 2 million operating cycles required. b The above selection curves show the contactor rating needed: LC1 F780.
(1) The dotted lines are only applicable to LC1 F225 contactors.

LC1 BR

LC1 BP

5/165

Selection

TeSys contactors
For utilisation categories AC-2 or AC-4

Maximum breaking current


Category AC-2: slip ring motors - breaking the starting current Category AC-4: squirrel cage motors - breaking the starting current.
Contactor size LC1/ LP1 K06 36 LC1/ LP1 K09 54 LC1/ LP1 K12 54 LC1 D09 54 LC1 D12 72 LC1 D18 108 LC1 D25 150 LC1 D32 192 LC1 D38 192 LC1 D40 240

In category AC-4 (le max)

Ue y 440 V le max broken = 6 x l motor 440 V < Ue y 690 V le max broken = 6 x l motor

26

40

40

40

50

70

90

105

105

150

Depending on the maximum operating rate (1) and the on-load factor, y 60 C (2)
From 150 and 15 % to 300 and 10 % From 150 and 20 % to 600 and 10 % From 150 and 30 % to 1200 and 10 % From 150 and 55 % to 2400 and 10 % From 150 and 85 % to 3600 and 10 % A A A A A 20 18 16 13 10 30 27 24 19 16 30 27 24 19 16 30 27 24 19 16 40 36 30 24 21 45 40 35 30 25 75 67 56 45 40 80 70 60 50 45 80 70 60 50 45 110 96 80 62 53

(1) Do not exceed the maximum number of mechanical operating cycles. (2) For temperatures higher than 60 C, use a maximum operating rate value equal to 80% of the actual value when selecting from the tables.

Plugging The current varies from the maximum plug-braking current to the rated motor current. The making current must be compatible with the rated making and breaking capacities of the contactor.

As breaking normally takes place at a current value at or near the locked rotor current, the contactor can be selected using the criteria for categories AC-2 and AC-4.

Permissible AC-4 power rating for 200 000 operating cycles


Operational voltage LCp/ LP p K06 0.75 1.5 1.5 1.5 2.2 3 LCp/ LPp K09 1.1 2.2 2.2 2.2 3 4 LCp LPp K12 1.1 2.2 2.2 2.2 3 4 LCp D09 1.5 2.2 2.2 2.2 3 4 LCp D12 1.5 3.7 3 3 4 5.5 LCp D18 2.2 4 3.7 3.7 5.5 7.5 LCp D25 3 5.5 5.5 5.5 7.5 10 LCp D32 4 7.5 7.5 7.5 9 11 LCp D38 4 7.5 7.5 7.5 9 11 LCp D4 4 9 9 11 11 15

220/230 V 380/400 V 415 V 440 V 500 V 660/690 V

kW kW kW kW kW kW

Characteristics : pages 5/46 to 5/51

References : pages 5/58 to 5/61

Dimensions, schemes : pages 5/82 to 5/87

5/166

LC1 D50 300

LC1 D65 390

LC1 D80 480

LC1 D95 570

LC1 D115 630

LC1 D150 830

LC1 F185 1020

LC1 F225 1230

LC1 F26 1470

LC1 F330 1800

LC1 F40 2220

LC1 F500 2760

LC1 F630 3360

LC1 F780 4260

LC1 F800 3690

LC1 BL 4320

LC1 BM 5000

LC1 BP 7500

LC1 BR 9000

170

210

250

250

540

640

708

810

1020

1410

1830

2130

2760

2910

2910

4000

4800

5400

6600

140 120 100 80 70

160 148 132 110 90

200 170 145 120 100

200 170 145 120 100

280 250 215 150 125

310 280 240 170 145

380 350 300 240 170

420 400 330 270 190

560 500 400 320 230

670 600 500 390 290

780 700 600 450 350

1100 950 750 600 500

1400 1250 950 720 660

1600 1400 1100 820 710

1600 1400 1100 820 710

2250 2000 1500 1000 750

3000 2400 2000 1500 1000

4500 3750 3000 2000 1500

5400 5000 3600 2500 1800

5
LCp D50 5.5 11 11 11 15 18.5 LCp D65 7.5 11 11 15 18.5 22 LCp D80 7.5 15 15 15 22 25 LCp D95 9 15 15 15 22 25 LC1 D115 9 18.5 18.5 18.5 30 30 LC1 D150 11 22 22 22 37 45 LC1 F185 18.5 33 37 37 45 63 LC1 F225 22 40 45 45 55 75 LC1 F265 28 51 55 59 63 90 LC1 F330 33 59 63 63 75 110 LC1 F400 40 75 80 80 90 129 LC1 F500 45 80 90 100 110 140 LC1 F630 55 100 100 110 132 160 LC1 F780 63 110 110 132 150 185 LC1 F800 63 110 110 132 150 185 LC1 BL 90 160 160 160 180 200 LC1 BM 110 160 160 200 200 250 LC1 BP 150 220 250 250 250 315 LC1 BR 200 250 280 315 355 450

5/167

Selection (continued)

TeSys contactors
For utilisation categories AC-2 or AC-4

Selection according to required electrical durability, use in categories AC-2 or AC-4 (Ue y 440 V) Control of 3-phase asynchronous squirrel cage motors (AC-4) or slip ring motors (AC-2) with breaking whilst motor stalled. The current broken (Ic) in AC-2 is equal to 2.5 x Ie. The current broken (Ic) in AC-4 is equal to 6 x Ie. (Ie = rated operational current of the motor).
LC1, LP1, LP4 K06 LC1 D32 et D38 LC1 D40 LC1 D50 LC1, LP1, LP4 K09,K12

LC1 D65 LC1 D80 LC1 D95 LC1 D115

Millions of operating cycles

1 0,8 0,6 0,4

0,2

0,1 0,08 0,06 0,05 0,04 0,03 0,02

(1)

0,01 5 6 7 8 9 10 20 30 36 40 50 54 72 80 108 150 192 240 300 390 480 570 630 828 1000

LC1 D150

LC1 D09

LC1 D12

LC1 D18

LC1 D25

Current broken in A

Example: b Asynchronous motor with P = 5.5 kW - Ue = 400 V - Ie = 11 A. Ic = 6 x Ie = 66 A or asynchronous motor with P = 5.5 kW - Ue = 415 V - Ie = 11 A. Ic = 6 x Ie = 66 A. b 200 000 operating cycles required. b The above selection curves show the contactor rating needed: LC1 D25.
(1) The dotted lines are only applicable to LC1, LP1 K12 contactors.

Selection according to required electrical durability, use in category AC-4 (440 V < Ue y 690 V)
Control of 3-phase asynchronous squirrel cage motors with breaking whilst motor stalled. The current broken (Ic) in AC-2 is equal to 2.5 x Ie. The current broken (Ic) in AC-4 is equal to 6 x Ie. (Ie = rated operational current of the motor).
LC1 D32, D38 LC1 D40 LC1 D50

LC1 D65 LC1 D80 LC1 D95 LC1 D115

Millions of operating cycles

1 0,8 0,6 0,4

0,2

0,1 0,08 0,07 0,06 0,05 0,04 0,03 0,02

0,01 5 6 7 8 9 10 20 30 40 50 70 90 105 150 170 210 250 300 400 500 540 640 800 1000
Current broken in A

Characteristics : pages 5/46 to 5/51

References : pages 5/58 to 5/61

Dimensions, schemes : pages 5/82 to 5/87

5/168

LC1 D150

LC1 D09

LC1 D12

LC1 D18

LC1 D25

Selection (continued)

TeSys contactors
For utilisation categories AC-2 or AC-4

Selection according to required electrical durability, use in categories AC-2 or AC-4 (Ue y 440 V) Control of 3-phase asynchronous squirrel cage motors (AC-4) or slip ring motors (AC-2) with breaking whilst motor stalled. The current broken (Ic) in AC-4 is equal to 6 x Ie. (Ie = rated operational current of the motor).
LC1 BL, BM LC1 F185 LC1 F225 LC1 F265 LC1 F330 LC1 F400 LC1 F500 LC1 F630 LC1 F800 LC1 F780 LC1 BR LC1 BP

Millions of operating cycles

1 0,8 0,6 0,4

0,2

0,1 0,08 0,06 0,04

0,02

0,01 100 200 400 600 800 1020 1470 2220 3360 4260 5000 8000 20 000 6000 10 000 1230 1800 2760 3690 Current broken in A

Example: b Asynchronous motor with P = 90 kW - Ue = 380 V - Ie = 170 A. Ic = 6 x Ie = 1020 A or asynchronous motor with P = 90 kW - Ue = 415 V - Ie = 165 A. Ic = 6 x Ie = 990 A. b 60 000 operating cycles required. b The above selection curves show the contactor rating needed: LC1 F265.

Selection according to required electrical durability, use in category AC-4 (440 V < Ue y 690 V)
Control of 3-phase asynchronous squirrel cage motors with breaking whilst motor stalled. The current broken (Ic) in AC-4 is equal to 6 x Ie. (Ie = rated operational current of the motor).
LC1 F780, F800 LC1 BL, BM

LC1 F185

LC1 F225

LC1 F265

LC1 F330

LC1 F400 LC1 F500

LC1 F630

Millions of operating cycles

1 0,8 0,6 0,4

0,2

0,1 0,08 0,06 0,04

0,02

0,01 100 200 400 600 800 1000 2000 8000 10 000 20 000

LC1 BR

LC1 BP

4000

Current broken in A

Characteristics : pages 5/46 to 5/51

References : pages 5/58 to 5/61

Dimensions, schemes : pages 5/82 to 5/87

5/169

Selection

TeSys contactors
For utilisation categories DC-1 to DC-5

Rated operational current (Ie) in Amperes, in utilisation category DC-1, L y 1 ms, ambient temperature y 60 C (1) resistive loads: time constant --R
Rated operational voltage Ue V 24 No. of Contactor rating (1) poles LC1 LC1 LC1 connec- D09 DT20 D12 ted in DT25 series 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 3 4 1 4 2 3 4 20 20 20 20 20 20 4 20 20 1 4 20 20 20 20 20 20 20 20 20 4 20 20 20 1 4 20 20 20 20 20 20 20 20 20 20 20 4 20 20 20 1 4 20 20 20 LC1 D18 DT32 LC1 D25 DT40 LC1 DT60 LC1 D32 LC1 D38 LC1/ LP1 D40

48/75

+ +
125

225

300 460

900 1200 1500

25 25 20 25 25 25 4 25 25 1 4 25

32 32 32 32 32 32 32 32 7 32 32 32 1 7 32 32 32

40 40 40 40 40 40 40 40 7 40 40 40 1 7 40 40 40

40 40 40 40 40 40 7 40 40 1 7 40

40 40 40 40 40 40 7 40 40 1 7 40

50 50 50 50 50 50 50 50 7 50 50 50 1 7 50 50 50

Rated operational current (Ie) in Amperes, in utilisation category DC-2 to L y 15 ms, ambient temperature y 60 C (2) DC-5, resistive loads: time constant --R
Rated operational voltage Ue V 24 No. of Contactor rating (1) poles LC1 LC1 LC1 connec- D09 DT20 D12 ted in DT25 series LC1 D18 DT32 LC1 D25 DT40 LC1 DT60 LC1 D32 LC1 D38 LC1 D40

+ +

1 20 20 20 25 32 2 20 20 20 25 32 3 20 20 20 25 32 4 20 20 32 48/75 1 8 8 8 8 32 2 20 20 20 25 32 3 20 20 20 25 32 4 20 20 32 125 1 2 2 2 2 3 2 15 15 15 15 32 3 20 20 20 25 32 4 20 20 32 225 1 0.5 0.5 0.5 0.5 1 2 2 2 2 2 3 3 8 8 8 8 32 4 20 20 32 300 3 4 8 8 32 460 1 4 900 2 1200 3 1500 4 (1) For rated operational currents of contactors LC1 and LP1 Sales Office.

40 40 40 50 40 40 40 50 40 40 40 50 40 50 40 40 40 50 40 40 40 50 40 40 40 50 40 50 3 3 3 4 40 40 40 50 40 40 40 50 40 50 1 1 1 1 3 3 3 4 40 40 40 50 40 50 40 50 K: please consult your Regional

Characteristics : pages 5/46 to 5/51

References : pages 5/58 to 5/61

Dimensions, schemes : pages 5/82 to 5/87

5/170

LC1 D50

LC1/ LP1 D65

LC1/ LP1 D80

LC1 D95

LC1 D115

LC1 D150

LC1 F185

LC1 F225

LC1 F265

LC1 F330

LC1 F400

LC1 F500

LC1 F630

LC1 F780

LC1 F800

LC1 BL

LC1 BM

LC1 BP

LC1 BR

65 65 65 65 65 65 7 65 65 1 7 65

65 65 65 65 65 65 65 65 7 65 65 65 1.5 7 65 65 65

100 100 100 100 100 100 100 100 12 100 100 100 1.5 12 100 100 100

100 100 100 100 100 100 12 100 100 1.5 12 100

200 200 200 200 200 200 200 200 200 200 200 200 10 200 200 200 200 200 200

200 200 200 200 200 200 200 200 200 10 200 200 200

240 240 240 240 240 240 240 240 210 210 240 240 190 240 240 190 240 190

260 260 260 260 260 260 260 260 230 230 260 260 200 260 260 200 260 200

300 300 300 300 300 300 300 300 270 270 300 300 250 300 300 250 300 250

360 360 360 360 360 360 360 360 320 320 360 360 280 360 360 280 360 280

430 430 430 430 430 430 430 430 380 380 430 430 350 430 430 350 430 350

580 580 580 580 580 580 580 580 520 520 580 580 450 580 580 450 580 450

850 850 850 850 850 850 850 850 760 760 850 850 700 850 850 700 850 700

1300 1300 1300 1300 1300 1300 1300 1300 1180 1180 1300 1300 1000 1300 1300 1000 1000 1000

850 850 850 850 850 850 850 850 760 760 850 850 700 850 850 700 850 700

700 700 700 700 700 700 700 700 700 700 700 700 700 700 700 700 700 700 700 700 700 700 700

1100 1100 1100 1100 1100 1100 1100 1100 1100 1100 1100 1100 1100 1100 1100 1100 1100 1100 1100 1100 1100 1100 1100

1750 1750 1750 1750 1750 1750 1750 1750 1750 1750 1750 1750 1750 1750 1750 1750 1750 1750 1750 1750 1750 1750 1750

2400 2400 2400 2400 2400 2400 2400 2400 2400 2400 2400 2400 2400 2400 2400 2400 2400 2400 2400 2400 2400 2400 2400

LC1 D50

LC1 LP1 D65

LC1 LP1 D80

LC1 D95

LC1 D115

LC1 D150

LC1 F185

LC1 F225

LC1 F265

LC1 F330

LC1 F400

LC1 F500

LC1 F630

LC1 F780

LC1 F800

LC1 BL

LC1 BM

LC1 BP

LC1 BR

65 65 100 100 200 200 240 260 300 360 430 580 850 1300 850 700 1100 65 65 100 100 200 200 240 260 300 360 430 580 850 1300 850 700 1100 65 65 100 100 200 200 240 260 300 360 430 580 850 1300 850 700 1100 65 100 200 240 260 300 360 430 580 850 1300 850 700 1100 65 65 100 100 200 200 240 260 300 360 430 580 850 1300 850 700 1100 65 65 100 100 200 200 240 260 300 360 430 580 850 1300 850 65 65 100 100 200 200 240 260 300 360 430 580 850 1300 850 700 1100 65 100 200 240 260 300 360 430 580 850 1300 850 700 1100 4 4 5 5 200 200 700 1100 65 65 40 40 200 200 160 180 250 300 350 500 700 1000 700 700 1100 65 65 60 60 200 200 240 240 280 310 350 550 850 1000 850 700 1100 65 72 200 240 240 280 310 350 550 850 1000 850 700 1100 1 1.5 2 2 3 3 700 1100 4 4 5 5 200 200 140 160 220 280 310 480 680 900 680 700 1100 65 65 100 100 200 200 160 180 250 300 350 500 700 1000 700 700 1100 65 100 200 240 260 300 360 430 580 850 1300 850 700 1100 200 200 140 160 220 280 310 480 680 900 680 700 1100 65 100 200 240 260 300 360 430 580 850 1300 850 700 1100 700 1100 200 140 160 220 280 310 480 680 800 680 700 1100 700 1100 700 1100 700 1100 (2) Contactors LC1 F and LC1 B operating at an ambient temperature of 40 C, have higher operational currents: please consult your Regional

1750 2400 1750 2400 1750 2400 1750 2400 1750 2400 1750 2400 1750 2400 1750 2400 1750 2400 1750 2400 1750 2400 1750 2400 1750 2400 1750 2400 1750 2400 1750 2400 1750 2400 1750 2400 1750 2400 1750 2400 1750 2400 1750 2400 Sales Office.

Characteristics : pages 5/46 to 5/51

References : pages 5/58 to 5/61

Dimensions, schemes : pages 5/82 to 5/87

5/171

Selection

TeSys contactors
For utilisation categories DC-1 to DC-5

Selection according to required electrical durability, use in categories DC-1 to DC-5


The criteria for contactor selection are: b the rated operational current Ie, b the rated operational voltage (Ue), b the utilisation category and the time constant L/R, b the required electrical durability. Maximum operating rate (operating cycles) The following operating rate must not be exceeded: 120 operating cycles/hour at rated operational current Ie.

Electrical durability
LC1 D115, D150 7 8 9 10

LC1, LP1 D12

LC1, LP1 D25

LC1, LP1 D40

LC1, LP1 D65 4

Millions of operating cycles

10 8 6 4 2 1 0,8 0,6 0,4 0,2

0,1 0,08 0,06 0,04 0,02 0,01 0,2 0,3 0,4 0,5 0,6 0,8 1 0,7 0,9 2 3 5 6 14 16 20 24 40 50 60 70 90 100 30 80 32 36 Power broken per pole in kW

Example Series wound motor - P = 1.5 kW - Ue = 200 V - Ie = 7.5 A. Utilisation: reversing, inching. b Utilisation category = DC-5. b Select contactor LC1 D25 or LP1 D25 with 3 poles in series. b The power broken is: Pc total = 2.5 x 200 x 7.5 = 3.75 kW. b The power broken per pole is: 1.25 kW. b The electrical durability read from the curve is u 106 operating cycles. Use of poles in parallel Electrical durability can be increased by using poles connected in parallel. With N poles connected in parallel, the electrical durability becomes: electrical durability read from the curves x N x 0.7.
Nota : 1

When the poles are connected in parallel, the maximum operational currents indicated on pages 5/170 and 5/171 must not be exceeded.
Nota : 2

Ensure that the connections are made in such a way as to equalise the currents in each pole.

Characteristics : pages 5/46 to 5/51

References : pages 5/58 to 5/61

Dimensions, schemes : pages 5/82 to 5/87

5/172

LC1, LP1 D80 LC1 D95

LC1 D32, LC1 D38

LC1 D09

LC1 D18

LC1 D50

Selection (continued)

TeSys contactors
For utilisation categories DC-1 to DC-5

Selection according to required electrical durability, use in categories DC-1 to DC-5


Determining the electrical durability The electrical durability can be read directly from the curves below, having previously calculated the power broken as follows: P broken = U broken x l broken. The tables below give the values of Uc and Ic for the various utilisation categories.

Power broken
Utilisation categories: DC-1 Non inductive or slightly inductive loads DC-2 Shunt wound motors, breaking whilst motor running DC-3 Shunt wound motors, reversing, inching DC-4 Series wound motors, breaking whilst motor running DC-5 Series wound motors, reversing, inching U broken Ue 0.1 Ue Ue 0.3 Ue Ue I broken Ie Ie 2.5 Ie Ie 2.5 Ie P broken Ue x Ie 0.1 Ue x Ie Ue x 2.5 Ie 0.3 Ue x Ie Ue x 2.5 Ie

LC1 F185, F225

LC1 F630, F800

LC1 F400 LC1 F500

LC1 F265

LC1 BL, BM

LC1 F330

LC1 F780

Millions of operating cycles

10 8 6 4 2 1 0,8 0,6 0,4 0,2 0,1 0,08 0,06 0,04 0,02 0,01 2 3 4 5 6 7 9 10 20 30 40 50 60 70 90 100 200 300 400 600 800 1000 500 700 900 4000 2000 3000 5000

LC1 BR

LC1 BP

Power broken per pole in kW

Example Series wound motor: P = 40 kW - Ue = 200 V - Ie = 200 A. Utilisation: reversing, inching. Utilisation category = DC-5. b Select contactor LC1 F265 with 2 poles in series. b The power broken is: Pc total = 2.5 x 200 x 200 = 100 kW. b The power broken per pole is 50 kW. b The electrical durability read from the curve is 400 0000 operating cycles.

Characteristics : pages 5/46 to 5/51

References : pages 5/58 to 5/61

Dimensions, schemes : pages 5/82 to 5/87

5/173

Selection

TeSys contactors
For lighting circuits

General
The operating conditions of lighting circuits have the following characteristics: b continuous duty: the switching device can remain closed for several days or even months, b a dispersion factor of 1: all luminaires in the same group are switched on or off simultaneously, b a relatively high temperature around the device due to the enclosure, the presence of fuses, or an unventilated control panel location. This is why the operational current for lighting is lower than the value given for AC-1 duty.

Protection
The continuous duty current drawn by a lighting circuit is constant. In fact: b it is unlikely that the number of luminaires of an existing circuit will be modified, b this type of circuit cannot create an overload of long duration. It is therefore only necessary to provide short-circuit protection. This can be provided by: b gG type fuses, or b modular circuit-breakers. Nevertheless, it is always possible and sometimes more economical (smaller cable size) to protect the circuit by a thermal overload relay and associated aM type fuses.

Distribution system
Single-phase circuit, 220/240 V The tables on pages 5/175 to 5/179 are based on a single-phase 220/240 V circuit and can therefore be applied directly in this case. 3-phase circuit, 380/415 V (with neutral) The total number of lamps (N) to be switched simultaneously is divided into three equal groups, each connected between one phase and neutral. The contactor can then be selected from the 220/240 V single-phase tables for a number of lamps equal to N --- lamps. 3

3-phase circuit, 220/240 V The total number of lamps (N) to be switched simultaneously is divided into three equal groups, each connected between 2 phases (L1-L2), (L2-L3), (L3-L1). The contactor can then be selected N- lamps. from the 220/240 V single-phase table for a number of lamps equal to -----3

Contactor selection tables


For the different types of lamps, the tables on pages 5/175 to 5/179 give the maximum number of lamps of unit power P (in Watts), which can be switched simultaneously for each size of contactor. They are based on: b a 220/240 V single-phase circuit, b an ambient temperature of 55 C (1), taking into account the operating conditions (see General paragraph). b an electrical life of more than 10 years (200 days' operation per year). They take into account: b the total current drawn (including ballast), b transient phenomena which occur at switch-on, b the starting currents and their duration, b the circulation of any harmonics which may be present. Lamps with compensating capacitor C (F) connected in parallel Parallel connected compensating capacitors C cause a current peak at the moment of switchon. To ensure that the value of this current peak remains compatible with the making characteristics of the contactors, the unit value of the capacitance must not exceed the following: Switching contactor LC1 LP1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 rating K09 K09 D09 D12 D18 D25 D32 D38 D40 D50 D65 D80 Maximum unit value C (F) of parallel connected 7 3 18 18 25 60 96 96 120 120 240 240 compensating capacitor Switching contactor LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 rating D95 D115 D150 F185 F225 F265 F330 F400 F500 F630 F800 Maximum unit value C (F) of parallel connected 240 300 360 800 1200 1700 2500 4000 6000 9000 10 800 compensating capacitor This value is independent of the number of lamps switched by the contactor. (1) For an ambient temperature of 40 C, multiply the number by 1.2.

Characteristics : pages 5/46 to 5/51

References : pages 5/58 to 5/61

Dimensions : pages 5/82 to 5/85

Schemes : pages 5/86 and 5/87

5/174

Selection (continued)

TeSys contactors
For lighting circuits

Usual values
The tables show the following values: b IB: value of current drawn by each lamp at its rated voltage, b C: unit capacitance for each lamp, corresponding to the values normally quoted by lamp manufacturers. These values are given for an ambient temperature of 55 C (for 40 C, multiply the number by 1.2).

Incandescent and halogen lamps


P (W) 60 IB (A) 0.27 Max. no. 35 of lamps 59 according 77 to P (W) 92 129 163 207 296 430 466 710 770 888 1006 1274 1718 2328 2776 75 0.34 28 47 61 73 103 129 164 235 340 370 564 610 704 800 1010 1364 1850 2204 100 0.45 21 35 46 55 77 97 124 177 256 280 426 462 532 604 764 1030 1396 1666 150 0.68 14 23 30 36 51 64 82 117 170 184 282 304 352 400 504 682 924 1102 200 0.91 10 17 23 27 38 48 62 88 126 138 210 228 262 298 378 508 690 824 300 1.40 6 11 15 18 25 31 40 57 82 90 136 148 170 194 244 330 448 534 500 2.30 4 7 9 11 15 19 24 34 50 54 82 90 104 118 148 200 272 326 750 3.40 2 4 6 7 10 13 16 23 34 36 56 60 70 80 100 136 184 220 1000 4.60 2 3 4 5 7 9 12 17 24 26 40 44 52 58 74 100 136 162 LC1 K09 D09, D12 D18 D25 D32, D38 D40 D50, D65 D80, D95 D115 D150 F185 F225 F265 F330 F400 F500 F630 F800

Mixed lighting lamps


P (W) IB (A) Max. no. of lamps according to P (W) 100 0.45 21 35 46 55 77 97 124 177 256 280 426 462 532 604 764 1030 1398 1666 160 0.72 13 22 29 36 48 61 77 111 160 174 266 288 332 378 478 644 874 1040 250 1.10 8 14 18 23 30 38 49 70 104 114 174 188 218 246 312 422 572 680 500 2.30 4 7 9 11 15 19 24 34 50 54 82 90 104 118 150 202 272 326 1000 4.50 2 3 4 5 7 9 12 17 26 28 42 46 52 60 76 102 140 166 LC1 K09 D09, D12 D18 D25 D32, D38 D40 D50, D65 D80, D95 D115 D150 F185 F225 F265 F330 F400 F500 F630 F800

Characteristics : pages 5/46 to 5/51

References : pages 5/58 to 5/61

Dimensions : pages 5/82 to 5/85

Schemes : pages 5/86 and 5/87

5/175

Selection (continued)

TeSys contactors
For lighting circuits

Usual values
The tables show the following values: b IB: value of current drawn by each lamp at its rated voltage, b C: unit capacitance for each lamp, corresponding to the values normally quoted by lamp manufacturers. These values are given for an ambient temperature of 55 C (for 40 C, multiply the number by 1.2).

Fluorescent lamps with starter. Single fitting


P (W) IB (A) C (F) Max. no. of lamps according to P (W) Non corrected 20 40 0.39 0.45 24 21 41 35 53 46 66 57 89 77 112 97 143 124 205 177 410 354 492 426 532 462 614 532 696 604 882 764 1190 1030 1612 1398 65 0.70 13 22 30 37 50 62 80 114 228 274 296 342 388 490 662 698 80 0.80 12 20 26 32 43 55 70 100 200 240 260 300 340 430 580 786 With parallel correction 110 20 40 65 1.2 0.17 0.26 0.42 5 5 7 8 56 36 22 13 94 61 38 17 123 80 50 21 152 100 61 29 205 134 83 36 258 169 104 46 329 215 133 66 470 367 190 132 940 614 380 160 1128 738 456 172 1224 800 490 200 1412 922 570 226 1600 1046 648 286 2024 1322 818 386 2728 1724 1104 524 3700 2418 1498 80 0.52 7 18 30 40 50 67 84 107 153 306 368 400 462 522 662 892 1210 110 0.72 16 22 29 36 48 61 77 111 222 266 288 332 378 478 644 874

LC1 K09 D09, D12 D18 D25 D32, D38 D40 D50, D65 D80, D95 D115, D150 F185 F225 F265 F330 F400 F500 F630, F800

Fluorescent lamps with starter. Twin fitting


P (W) IB (A) Max. no. of lamps according to P (W) Non corrected 2x20 2x40 2x0.22 2x0.41 2x21 2x11 2x36 2x18 2x46 2x24 2x58 2x30 2x78 2x42 2x100 2x52 2x126 2x68 2x180 2x96 2x360 2x194 2x436 2x234 2x472 2x254 2x544 2x292 2x618 2x332 2x782 2x420 2x1054 2x566 2x1430 2x766 2x65 2x0.67 2x7 2x10 2x14 2x18 2x26 2x32 2x40 2x58 2x118 2x142 2x154 2x178 2x202 2x256 2x346 2x468 2x80 2x0.82 2x5 2x8 2x12 2x14 2x20 2x26 2x34 2x48 2x96 2x116 2x126 2x146 2x166 2x210 2x282 2x384 2x110 2x1.1 2x4 2x6 2x8 2x10 2x14 2x18 2x24 2x36 2x72 2x86 2x94 2x108 2x124 2x156 2x210 2x286 With series correction 2x20 2x40 2x65 2x0.13 2x0.24 2x0.39 2x36 2x20 2x12 2x60 2x32 2x20 2x80 2x42 2x26 2x100 2x54 2x32 2x134 2x72 2x44 2x168 2x90 2x56 2x214 2x116 2x70 2x306 2x166 2x102 2x614 2x332 2x204 2x738 2x400 2x246 2x800 2x432 2x266 2x922 2x500 2x308 2x1046 2x566 2x348 2x1322 2x716 2x440 2x1784 2x966 2x594 2x2418 2x1310 2x806 2x80 2x0.48 2x10 2x16 2x20 2x26 2x36 2x44 2x58 2x82 2x166 2x200 2x216 2x250 2x282 2x358 2x482 2x654 2x110 2x0.65 2x7 2x12 2x16 2x20 2x26 2x32 2x42 2x60 2x122 2x148 2x160 2x184 2x208 2x264 2x356 2x484

LC1 K09 D09, D12 D18 D25 D32, D38 D40 D50, D65 D80, D95 D115, D150 F185 F225 F265 F330 F400 F500 F630, F800

Characteristics : pages 5/46 to 5/51

References : pages 5/58 to 5/61

Dimensions : pages 5/82 to 5/85

Schemes : pages 5/86 and 5/87

5/176

Selection (continued)

TeSys contactors
For lighting circuits

Usual values
The tables show the following values: b IB: value of current drawn by each lamp at its rated voltage, b C: unit capacitance for each lamp, corresponding to the values normally quoted by lamp manufacturers. These values are given for an ambient temperature of 55 C (for 40 C, multiply the number by 1.2).

Fluorescent lamps without starter. Single fitting


P (W) IB (A) C (F) Max. no. of lamps according to P (W) Non corrected 20 40 0.43 0.55 22 17 37 29 48 38 60 47 97 63 102 80 130 101 186 145 372 290 446 348 484 378 558 436 632 494 800 624 1078 844 1462 1144 65 0.80 12 20 26 32 43 55 70 100 200 240 260 300 340 430 580 786 80 0.95 10 16 22 27 36 46 58 84 168 202 218 252 286 362 488 662 110 1.4 6 11 15 18 25 31 40 57 114 136 148 170 194 246 330 448 With parallel correction 20 40 65 0.19 0.29 0.46 5 5 7 50 33 20 84 55 34 110 72 45 136 89 56 184 101 76 231 151 95 294 193 121 421 275 173 842 550 346 1010 662 416 1094 716 452 1262 828 522 1432 938 590 1810 1186 748 2442 1600 1008 3310 2168 1366 80 0.57 7 16 28 36 45 61 77 98 140 280 336 364 420 476 604 814 1104 110 0.79 16 20 26 32 44 55 70 101 202 242 262 304 344 434 586 796

LC1 K09 D09, D12 D18 D25 D32, D38 D40 D50, D65 D80, D95 D115, D150 F185 F225 F265 F330 F400 F500 F630, F800

Fluorescent lamps without starter. Twin fitting


Non corrected P (W) 2x20 2x40 IB (A) 2x0.25 2x0.47 Max. no. 2x19 2x10 of lamps 2x32 2x16 according 2x42 2x22 to P (W) 2x52 2x26 2x70 2x36 2x88 2x46 2x112 2x58 2x160 2x84 2x320 2x170 2x384 2x204 2x416 2x220 2x480 2x254 2x544 2x288 2x688 2x366 2x928 2x494 2x1258 2x668 2x65 2x0.76 2x6 2x10 2x12 2x16 2x22 2x28 2x36 2x52 2x104 2x126 2x136 2x158 2x178 2x226 2x304 2x414 2x80 2x0.93 2x5 2x8 2x10 2x12 2x18 2x22 2x30 2x42 2x86 2x102 2x112 2x128 2x146 2x184 2x248 2x338 2x110 2x1.3 2x3 2x6 2x8 2x10 2x12 2x16 2x20 2x30 2x60 2x74 2x80 2x92 2x104 2x132 2x178 2x242 With series correction 2x20 2x40 2x65 2x0.14 2x0.26 2x0.43 2x34 2x18 2x11 2x56 2x30 2x18 2x74 2x40 2x24 2x92 2x50 2x30 2x124 2x66 2x40 2x156 2x84 2x50 2x200 2x106 2x64 2x234 2x152 2x92 2x570 2x306 2x186 2x686 2x368 2x222 2x742 2x400 2x242 2x856 2x462 2x278 2x970 2x522 2x316 2x1228 2x662 2x400 2x1656 2x892 2x540 2x2246 2x1210 2x730 2x80 2x0.53 2x9 2x14 2x18 2x24 2x32 2x40 2x52 2x74 2x150 2x180 2x196 2x226 2x256 2x324 2x438 2x592 2x110 2x0.72 2x6 2x10 2x14 2x18 2x24 2x30 2x38 2x54 2x110 2x132 2x144 2x166 2x188 2x238 2x322 2x436

5
LC1 K09 D09, D12 D18 D25 D32, D38 D40 D50, D65 D80, D95 D115, D150 F185 F225 F265 F330 F400 F500 F630, F800

Characteristics : pages 5/46 to 5/51

References : pages 5/58 to 5/61

Dimensions : pages 5/82 to 5/85

Schemes : pages 5/86 and 5/87

5/177

Selection (continued)

TeSys contactors
For lighting circuits

Usual values
The tables show the following values: b IB: value of current drawn by each lamp at its rated voltage, b C: unit capacitance for each lamp, corresponding to the values normally quoted by lamp manufacturers. These values are given for an ambient temperature of 55 C (for 40 C, multiply the number by 1.2).

Low pressure sodium vapour lamps


P (W) IB (A) C (F) Max. no. of lamps according to P (W) Non corrected 35 55 90 1.2 1.6 2.4 6 5 3 10 7 5 12 9 6 15 11 7 21 16 10 27 20 13 35 26 17 50 37 25 100 75 50 140 104 70 152 114 76 174 130 88 198 148 98 250 188 124 338 254 168 496 372 248 135 3.1 2 3 4 6 8 10 13 19 38 54 58 68 76 96 130 192 150 3.2 2 3 4 5 8 10 13 18 36 52 56 66 74 94 126 186 180 3.3 2 3 4 5 7 10 12 18 36 50 54 64 72 90 122 180 200 3.4 2 3 4 5 7 9 12 17 34 48 54 62 70 88 118 174 With parallel correction 35 55 90 135 0.3 0.4 0.6 0.9 17 17 25 36 40 30 50 37 25 63 47 31 21 86 65 43 28 110 82 55 36 140 105 70 46 200 150 100 66 400 300 200 132 560 420 280 186 606 454 302 202 700 524 350 232 792 594 396 264 1002 752 502 334 1352 1014 676 450 1982 1488 992 660 150 1 36 19 26 33 42 60 120 168 182 210 238 300 406 594 180 1.2 36 15 21 27 35 50 100 140 152 174 198 250 338 496 200 1.3 36 14 20 25 32 46 92 128 140 162 182 252 312 458

LC1 K09 D09, D12 D18 D25 D32, D38 D40 D50, D65 D80, D95 D115, D150 F185 F225 F265 F330 F400 F500 F630, F800

High pressure sodium vapour lamps


P (W) IB (A) C (F) Max. no. of lamps according to P (W) Non corrected 150 250 1.9 3.2 4 2 6 3 7 4 10 5 13 8 17 10 22 13 31 18 62 36 88 52 96 56 110 66 124 74 158 94 214 126 312 186 400 5 1 2 3 3 5 6 8 12 24 34 36 42 48 60 80 118 700 8.8 1 1 2 2 3 4 6 12 18 20 24 26 34 46 68 1000 12.4 1 1 2 2 3 4 8 14 16 18 20 24 32 48 With parallel correction 150 250 400 0.84 1.4 2.2 20 32 48 17 22 13 8 30 18 11 39 23 15 50 30 19 71 42 27 142 84 54 200 120 76 216 130 82 250 150 94 282 170 108 358 214 136 482 290 184 708 424 270 700 3.9 96 6 8 10 15 30 42 46 54 60 76 104 152 1000 5.5 120 6 7 10 20 30 32 38 42 54 74 108

LC1 K09 D09, D12 D18 D25 D32, D38 D40 D50, D65 D80, D95 D115, D150 F185 F225 F265 F330 F400 F500 F630, F800

Characteristics : pages 5/46 to 5/51

References : pages 5/58 to 5/61

Dimensions : pages 5/82 to 5/85

Schemes : pages 5/86 and 5/87

5/178

Selection (continued)

TeSys contactors
For lighting circuits

Usual values
The tables show the following values: b IB: value of current drawn by each lamp at its rated voltage, b C: unit capacitance for each lamp, corresponding to the values normally quoted by lamp manufacturers. These values are given for an ambient temperature of 55 C (for 40 C, multiply the number by 1.2).

High pressure mercury vapour lamps


P (W) IB (A) C (F) Max. no. of lamps according to P (W) Non corrected 50 80 125 0.54 0.81 1.20 14 9 6 22 14 9 27 18 12 35 23 15 48 32 21 61 40 27 77 51 34 111 74 49 222 148 100 310 206 140 336 224 152 388 258 174 440 294 198 556 372 250 752 500 338 1102 734 496 250 2.30 3 5 6 8 11 14 17 26 52 72 78 90 102 130 176 258 400 4.10 1 2 3 4 6 8 10 14 28 40 44 50 58 72 98 144 700 6.80 1 2 2 3 4 6 8 16 24 26 30 34 44 60 88 1000 9.90 1 1 1 2 3 4 6 12 17 18 20 24 30 40 60 With 50 0.3 10 40 50 63 86 110 140 200 400 560 606 700 792 1002 1352 1982 parallel correction 80 125 250 0.45 0.67 1.3 10 10 18 26 17 9 33 22 11 42 28 14 57 38 20 73 49 25 93 62 32 133 89 46 266 178 92 372 250 128 404 272 140 466 312 162 528 354 182 668 448 232 902 606 312 1322 888 458 400 2.3 25 6 8 11 14 18 26 52 72 78 90 102 130 176 258 700 3.8 40 5 6 8 11 15 30 44 48 54 62 78 106 156 1000 5.5 60 3 4 6 7 10 20 30 32 38 42 54 74 108

LC1 K09 D09, D12 D18 D25 D32, D38 D40 D50, D65 D80, D95 D115, D150 F185 F225 F265 F330 F400 F500 F630, F800

Metal iodine vapour lamps


P (W) IB (A) C (F) Max. no. of lamps according to P (W) Non corrected 250 400 2.5 3.6 3 2 4 3 6 4 7 5 10 7 13 9 16 11 24 16 48 32 66 46 72 50 84 58 94 66 120 84 162 112 238 164 1000 9.5 1 1 2 2 3 4 6 12 18 20 22 24 32 42 62 2000 20 1 1 2 3 6 8 10 12 14 16 20 30 With parallel correction 250 400 1000 1.4 2 5.3 32 32 64 13 9 18 13 4 23 16 6 30 21 7 42 30 11 84 60 22 120 84 32 130 90 34 150 104 40 170 118 44 214 150 56 290 202 76 424 298 112 2000 11.2 140 5 10 14 16 18 20 26 36 52

5
LC1 K09 D09, D12 D18 D25 D32, D38 D40 D50, D65 D80, D95 D115, D150 F185 F225 F265 F330 F400 F500 F630, F800

Characteristics : pages 5/46 to 5/51

References : pages 5/58 to 5/61

Dimensions : pages 5/82 to 5/85

Schemes : pages 5/86 and 5/87

5/179

Selection

TeSys contactors
For heating circuits

Selection
General
A heating circuit is a power switching circuit supplying one or more resistive heating elements switched by a contactor. The same general rules apply as for motor circuits, except that heating circuits are not normally subjected to overload currents. It is therefore only necessary to provide short-circuit protection.

Characteristics of heating elements


The examples below are based on resistive heating elements used for industrial furnaces or for the heating of buildings (infra-red or resistive radiant type, convector heaters, closed loop heating circuits, etc.). The variation in resistance values between hot and cold states causes a current peak at switchon which never exceeds 2 to 3 times the rated operational current (In). This initial peak does not recur during normal operation where subsequent switching is thermostatically controlled. The rated power and current of a heater are given for the normal operating temperature.

Protection
The steady state current drawn by a heating circuit is constant when the voltage is stable. In fact: b It is unlikely that the number of loads in an existing circuit will be modified; b This type of circuit cannot create overloads. It is therefore only necessary to provide shortcircuit protection. This can be provided by: b gG type fuses, or b modular circuit-breakers. Nevertheless, it is always possible and sometimes more economical (smaller cable size) to protect the circuit by a thermal overload relay and associated aM type fuses.

Switching, control, protection


A heating element or group of heating elements of a given power may be either single-phase or 3-phase and may be supplied from a 220/127 V or a 400/230 V distribution system. Excluding a single-phase 127 V system (which is no longer commonly used), the following 3 types of circuit arrangement are possible: b Single-phase, 2-pole switching b Single-phase, 4-pole switching b 3-phase switching

Component selection according to the power switched


The combinations suggested below are based on an ambient temperature of 55 C and for powers at the nominal voltage, but they also ensure switching in the event of prolonged overloads up to 1.05 Ue.

Single-phase, 2-pole switching


Maximum power (kW) 220/240 V 380/415 V 3.5 6.5 4.5 8 6 10.5 7 13 10 18 13 22.5 16.5 28.5 24 42 44 76 48 83 52 90 60 104 75 130 86 145 116 200 170 290 270 460 140 242 220 380 350 605 480 830 Contactor rating 660/690 V 11 14 18.5 22.5 30.5 39.5 43.5 73 118 130 145 160 200 230 310 450 715 370 580 925 1270 1000 V 48 68 82.5 157 170 185 210 250 300 400 695 945 490 770 1225 1680 LC1, LP1 K09 LC1 D12 LC1 D18 LC1 D25 LC1 D32, LC1 D38 LC1 D40 LC1, LP1 D65 LC1, LP1 D80 LC1 D115, LC1 D150 LC1 F185 LC1 F225 LC1 F265 LC1 F330 LC1 F4002 LC1 F5002 LC1 F6302, LC1 F800 LC1 F780 LC1 BL32 LC1 BM32 LC1 BP32 LC1 BR32

KM1

Circuit controlled by 2 poles of the contactor.

Characteristics : pages 5/46 to 5/51

References : pages 5/58 to 5/61

Dimensions, schemes : pages 5/82 to 5/87

5/180

Selection (continued)

TeSys contactors
For heating circuits

Component selection according to the power switched


(continued) Single-phase, 4-pole switching
Maximum power (kW) 220/240 V 380/415 V 4.5 8 7 13 12 21 26 45.5 38 66 70 121 76 132 80 142 96 166 120 205 137 236 185 320 272 470 425 735 224 387 352 608 560 968 768 1328 Contactor rating 660/690 V 13.5 22.5 36.5 79.5 117.5 190 202 230 253 320 363 490 718 1140 590 930 1478 2025 1000 V 109 132 251 270 295 335 400 480 650 950 1520 785 1230 1960 2685 LC1, LP1 K09004 LC1 DT25 LC1 DT40 LC1, LP1 D65004 LC1, LP1 D80004 LC1 D115004 LC1 F1854 LC1 F2254 LC1 F2654 LC1 F3304 LC1 F4004 LC1 F5004 LC1 F6304 LC1 F7804 LC1 BL34 LC1 BM34 LC1 BP34 LC1 BR34

KM1

Circuit controlled by a 4-pole contactor with the poles parallel connected in pairs using appropriate connecting links. This solution enables the control of power values approximately equivalent to those controlled by the same contactor on 3-phase.

3-phase switching
Maximum power (kW) 220/240 V 380/415 V 4.5 8 7 13 10 18 13 22.5 18 31 22.5 38 28.5 49 40.5 70.5 76 131 82 143 90 155 103 179 130 225 149 256 200 346 294 509 463 800 242 419 380 658 606 1047 830 1437 Contactor rating 660/690 V 13.5 22.5 30.5 39.5 52.5 68 86 126 206 220 250 275 345 395 530 780 1235 640 1005 1600 2200 1000 V 78 112.5 135.5 275 295 320 370 432 525 710 1030 1650 850 1350 2150 2950 LC1, LP1 K09 LC1 D12 LC1 D18 LC1 D25 LC1 D32, LC1 D38 LC1 D40 LC1, LP1 D65 LC1, LP1 D80 LC1 D115, LC1 D150 LC1 F185 LC1 F225 LC1 F265 LC1 F330 LC1 F400 LC1 F500 LC1 F630, LC1 F800 LC1 F780 LC1 BL33 LC1 BM33 LC1 BP33 LC1 BR33

U U U

KM1

Circuit controlled by 3 poles of the contactor.

For a 220 V, 50 Hz, single-phase circuit supplying a total heating load of 12.5 kW. Select: a 3-pole contactor LC1 D65 or LP1 D65 . (1) See complete contactor references on pages 5/58 to 5/61 or consult your Regional Sales Office.

Application example

Characteristics : pages 5/46 to 5/51

References : pages 5/58 to 5/61

Dimensions, schemes : pages 5/82 to 5/87

5/181

Selection

TeSys contactors
For switching the primaries of 3-phase LV/LV transformers

Operating conditions
Maximum ambient temperature: 55 C. When a transformer is switched on, there is generally an initial current surge which reaches its peak value almost instantaneously and then decreases in a largely exponential manner to quickly reach its steady state value. The value of this current depends on: b the characteristics of the magnetic circuit and of the windings (cross sectional area of the core, rated inductance, number of turns, layout and size of the windings, ...) b the performance of the magnetic laminations used, b the magnetic state of the circuit and the instantaneous value of the a.c. mains voltage at the moment of switch-on. The inrush current at the moment of switch-on can reach 20 to 40 times the rated current for the various kVA power ratings in the tables below. This value is independent of the "no-load" or "onload" state of the transformer.

Contactor selection
The peak magnetising current of the transformer must be lower than the values given in the tables below. Maximum operating rate: 120 operating cycles/hour. LC1/ LC1/ LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LP1 LP1 D09 D12 D18 D25 D32 D38 D40 D50 D65 D80 D95 D115 D150 K06 K09 160 225 350 350 420 630 770 770 1100 1250 1400 1550 1650 1800 2000

Contactor rating

Maximum permissible current peak at switch-on Maximum operational power (1) 220 240 380 400 415 440 500 V V V V V V V

kVA kVA kVA kVA kVA kVA

2 3.5 4 5 6

2.5 5 5.5 7 8.5

4 7 8 9 12

4 7 8 9 12

5 8 9 11 14

8.5

8.5 15 17 20

14 24 28 32 42 60

16 27 32 36 48 70

18 31 36 40 53 80

19.5 34 39 45 59 85

19.5 25 34 39 45 59 95 50 55 65 80 100

25 50 55 65 80 100

12.5 15 14 17

16.5 20

660 V 690 V 1000 V

21.5 26.5 26.5

Contactor rating Maximum permissible current peak at switch-on Maximum operational power (1) 220 240 380 400 415 440 500 V V V V V V V A

LC1 LC1 LC1 LC1 LP1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 F185 F225 F265 F330 F400 F500 F630 F780 F800 BL BM BP BR 2900 3300 3800 5000 6300 7700 9000 12 000 11 000 18 000 18 000 24 000 30 000

kVA kVA kVA kVA kVA kVA

40 75 80 95 120 150

45 80 90 100 130 170

50 90 100 110 140 200

65 120 130 140 170 225

75 130 140 170 200 250

100 170 190 225 270 375

120 175 200 280 220 310 260 350 350 400 470 650

145 245 270 315 425 550

230 400 450 480 600 700

230 400 450 480 600 700

300 530 560 600 800

380 660 700 750 950

660 V 690 V 1000 V

1000 1200

(1) Maximum operational power corresponding to a current peak at switch-on of 30 In.

Characteristics : pages 5/46 to 5/51

References : pages 5/58 to 5/61

Dimensions, schemes : pages 5/82 to 5/87

5/182

Selection

TeSys contactors
For switching 3-phase capacitor banks used for power factor correction
Standard contactors
Capacitors, together with the circuits to which they are connected, form oscillatory circuits which can, at the moment of switch-on, give rise to high transient currents (> 180 In) at high frequencies (1 to 15 kHz). As a general rule, the peak current on energisation is lower when: b the mains inductances are high, b the line transformer ratings are low, b the transformer short-circuit voltage is high, b the ratio between the sum of the ratings of the capacitors already switched into the circuit and that of the capacitor to be switched in is small (for multiple step capacitor banks). In accordance with standards IEC 60070, NF C 54-100, VDE 0560, the switching contactor must be able to withstand a continuous current of 1.43 times the rated current of the capacitor bank step being switched. The rated operational powers given in the tables below take this overload into account. Short-circuit protection is normally provided by gI type HPC fuses rated at 1.7 to 2 In.

Contactor applications
Operating conditions
Capacitors are directly switched. The values of peak current at switch-on must not exceed the values indicated opposite. An inductor may be inserted in each of the three phases supplying the capacitors to reduce the peak current, if necessary. Inductance values are determined according to the selected operating temperature.

Power factor correction by a single-step capacitor bank


The use of a choke inductor is unnecessary: the inductance of the mains supply is adequate to limit the peak to a value compatible with the contactor characteristics.

Power factor correction by a multiple-step capacitor bank


Select a special contactor as defined on page 5/90. If a standard contactor is used, it is essential to insert a choke inductor in each of the three phases of each step.

Maximum operational power of contactors


Standard contactors
Maximum operating rate: 120 operating cycles/hour. Electrical durability at maxiumum load: 100 000 operating cycles. With choke inductors connected, where necessary. Operational power at 50/60 Hz Max. peak y 40 C (1) y 55 C (1) current 220/240 V 400/440 V 600/690 V 220/240 V 400/440 V 600/690 V kvAR kvAR kvAR kvAR kvAR kvAR A 6 11 15 6 11 15 560 9 15 20 9 15 20 850 11 20 25 11 20 25 1600 14 25 30 14 25 30 1900 17 30 37 17 30 37 2160 22 40 50 22 40 50 2160 22 40 50 22 40 50 3040 35 60 75 35 60 75 3040 50 90 125 38 75 80 3100 60 110 135 40 85 90 3300 70 125 160 50 100 100 3500 80 140 190 60 110 110 4000 90 160 225 75 125 125 5000 100 190 275 85 140 165 6500 125 220 300 100 160 200 8000 180 300 400 125 220 300 10 000 250 400 600 190 350 500 12 000 250 400 600 190 350 500 14 200 200 350 500 180 350 500 25 000 300 550 650 250 500 600 25 000 500 850 950 400 750 750 25 000 600 1100 1300 500 1000 1000 25 000 (1) Upper limit of temperature category conforming to IEC 60070. Contactor rating

LC1 D09, D12 LC1 D18 LC1 D25 LC1 D32, D38 LC1 D40 LC1 D50 LC1 D65 LC1 D80, D95 LC1 D115 LC1 D150 LC1 F185 LC1 F225 LC1 F265 LC1 F330 LC1 F400 LC1 F500 LC1 F630 LC1 F800 LC1 BL LC1 BM LC1 BP LC1 BR

Characteristics : pages 5/46 to 5/51

References : pages 5/58 to 5/61

Dimensions, schemes : pages 5/82 to 5/87

5/183

Recommended wiring scheme, operation, curves


Applications

TeSys contactors
For auto-transformer starting
5

Auto-transformer starting is suitable for starting all types of squirrel cage motors: with 3, 6 or even 9 terminals according to North American technology. Starting is performed at reduced voltage and produces maximum torque at minimum line current. It allows the starting torque (C = f(U)2) to be adapted to the resistive torque of the driven machine by means of the 2 or 3 intermediate voltage take-off connections on the auto-transformer (0.65 and 0.8 Un or 0.5, 0.65 and 0.8 Un). In general, only one take-off connection is used. This type of starting is used for high power and/or high inertia machines. The motor is never disconnected from its power supply during starting (closed transition) and transient phenomena are eliminated.

Recommended wiring scheme


1/L1 3/L2 5/L3 F2 F3 96 95 96 95 14 21 13 2 F1 1 Q1/2

Q1 1 2 3 4 5 6 S1

Q1

F2 2 4 6 S2

13

13

U1 2

V1 4

W1 6

KA1 14 T1 56

KM1 14

KM3 14

13 KM2

KM3

KM2

51

55 14

13 22

61

A1 52

A1 62

A1 62

A1 14

2 U2

A2

A2

A2

3 1 3 5

Q1/6

KM1

KM3

KM2

KA1

Operation
Starting is performed in 3 stages: b star connection of the auto-transformer is made by KM1, then contactor KM2 closes and the motor starts under reduced voltage; b the neutral point is opened by KM1; part of the auto-transformer winding is switched into each phase for a short moment, constituting a stator starting inductance; b KM3 switches the motor to full mains voltage and causes the auto-transformer to be shunted out of circuit by KM2. The auto-transformer used generally has an air gap (adjusted or not) in order to obtain, during the second phase of starting, a series inductance whose value is compatible with correct starting.

Operating curves
Current

Torque

XIN

2,5

XCN

ID 6 5

1
4 I2 3 2

1,5

1 2
CN 1

2
0,5

IN 1 0 0 0,25 0,50 0,75 1 Speed 0 0 0,25

3
0,50 0,75 1 Speed

1 Direct switching current 2 Current with auto-transformer

1 Direct motor torque 2 Torque with auto-transformer 3 Resistive torque of the machine

5/184

6 F3

KM1

A2

6 W2

4 V2

U3 V3 W3

KM3

KM1

13

61 KA1 KM3 T3

Combination starters for customer assembly

TeSys contactors
5

For auto-transformer starting

Auto-transformer starters from 59 to 900 kW up to 440 V (type 1 coordination) The components recommended in the table below have been determined according to the following characteristics: b auto-transformer: on 0.65 Un connection with non adjusted air gap, b 3 starts per hour, of which 2 consecutive, b Motor starting current: Id/In = 6, b Iq = 70 kA, b Transient current on closing of KM3 y 7 2 In, b Maximum starting time: 30 seconds, b Ambient temperature y 40 C.
Switch-disconnector-fuses: operators and accessories, please consult your Regional Sales Office. Contactors: 3-pole. LC1 D: see pages 5/58 and 5/59, LC1 F: please consult your Regional Sales Office, LC1 B: please consult your Regional Sales Office. Auxiliary contact blocks: b for contactors LC1 D: one LAD N11 (1 N/O + 1 N/C) on KM1, b for contactors LC1 F: one LAD N22 (2 N/O + 2 N/C) on KM1, KM2 and KM3. Thermal overload relays: b LR: see pages 6/16 to 6/19, b LR9 D: see pages 6/17 to 6/19, b LR9 F: please consult your Regional Sales Office.
Standard power ratings of 3-phase motors 50/60 Hz in category AC-3 220/ 230 V kW 30 40 51 63 75 90 110 140 180 200 380/ 415 V 440 V 400 V kW kW kW 55 59 59 75 90 110 132 160 200 250 315 355 80 90 110 132 160 200 257 355 375 80 100 110 150 185 220 280 375 400 SwitchaM fuses disconnector- Size Rating fuse Reference Contactors KM3 KM2 LC1 LC1 Overload relays Reference Setting (1) range

KM1 LC1

In max A 105 GS1 K 138 170 205 245 300 370 460 584 635 GS1 L GS1 N GS1 N GS1 N GS1 QQ GS1 QQ GS1 S GS1 S GS1 V

22 x 58 T0 T1 T1 T1 T2 T2 T3 T3 T4

A 125 160 200 250 250 315 400 500 630 800

D115 D150 F185 F225 F265 F330 F400 F500 F630 F800

D115 D115 D115 D150 F185 F265 F330 F400 F400 F500

D3210 D5011 D5011 D8011 D115 D115 D115 D115 D185 F185

LR9 D5369 LRD 4367 LR9 D5369 LRD 4369 LR9 F5371 LR9 F5371 LR9 F5375 LR9 F5375 LR9 F5379 LR9 F5379 LR9 F5381

A 90150 95120 90150 110140 132220 132220 200330 200330 300500 300500 380630 505800 505800 6301000 6301000 7901250 7901250 9451500 1001750 2602000

TC800/1 + LRD 05 220 400 425 450 710 GS1 V T4 800 F800 F500 F265 TC800/1 + LRD 05 250 450 475 500 800 GS1 V T4 800 F800 F500 F265 TC1000/1 + LRD 05 280 500 530 560 900 GS1 V T4 1000 BM33p22 F630 F330 TC1000/1 LRD 05 315 560 600 630 1000 GS1 V T4 1000 BM33p22 F630 F400 TC1250/1 LRD 05 335 630 670 710 1100 GS1 V T4 1250 BP33p22 F630 F400 TC1250/1 LRD 05 BP33p22 F780 F400 TC1500/1 400 710 750 800 1260 On base T4 2 x 800 (2) LRD 05 450 800 800 800 1450 On base T4 2 x 800 BP33p22 F780 F400 TC1750/1 (2) LRD 05 500 900 900 900 1600 On base T4 2 x 800 BR33p22 F780 F500 TC2000/1 (2) LRD 05 (1) For power ratings greater than or equal to 400 kW at 415 V, use one LRD-05 on the current transformer. (2) Check with the motor manufacturer whether the fuses should be fitted in parallel.

5/185

Operation

TeSys contactors
For rotor circuits of slip-ring motors

Applications
These contactors are used to eliminate starting resistance in the rotor circuit of slipring motors. The most common application is for starters without inching and without rotor speed adjustment: pumps, fans, conveyors, compressors, ... In the case of control by means of a manually operated master controller, the use of contactors with magnetic blow-out is recommended. Please consult your Regional Sales Office. For hoisting applications, contactor selection must take into account the type of motor duty, the operating rate, the rotor voltage and current, the type of connection, the ambient temperature, etc. Please consult your Regional Sales Office.

Operation
The rotor circuit contactors are interlocked with the stator contactor and therefore do not open until after the stator contactor has opened, when the rotor voltage has disappeared, or virtually disappeared. They make the current corresponding to the normal starting peak (1.5 to 2.5 times the rated rotor current) and open the circuit under no-load. Making and breaking are easy.
Different types of rotor connection Star connection

Delta connection

V connection

W connection

5/186

Selection

TeSys contactors
For rotor circuits of slip-ring motors

Contactor selection according to the type of connection


Rotor current and voltage coefficients Coefficients to be applied to the operational current values shown in the table below.

Type of connection

Rotor I coefficient Operational I 1 1.4 1 1.6

Star Delta In V In W

3-phase rotor Ue (1) Maximum LC1 F LC1 B 2000 V 2000 V 1700 V 1700 V 1700 V 1700 V 1700 V 1700 V

With counter-current LC1 F LC1 B 1000 V 1000 V 850 V 850 V 850 V 850 V 850 V 850 V

Selection according to the operational current


The selection examples below take into account: b a ratio of 2 between the maximum operational rotor voltage (Uer) and the rated stator operational voltage (Ues). This ratio is given in standard IEC 60947-4, b a guarantee of occasional duty (making and breaking capacities) specified in the above standards.
Time current flowing Contactor rating LC1 LC1 D150 F185 450 A 280 A 220 A 550 A 400 A 300 A

LC1 F265 800 A 550 A 400 A

LC1 F400 1100 A 730 A 550 A

LC1 F500 1500 A 1000 A 750 A

LC1 F630 2000 A 1500 A 1200 A

LC1 F780 2500 A 2000 A 1500 A

LC1 BL 2000 A 1200 A 1000 A

LC1 BM 2400 A 1800 A 1500 A

LC1 BP 3750 A 2600 A 2200 A

LC1 BR 5000 A 3600 A 3000 A

Intermediate contactor: with number of operating cycles y 30/h


10 s 30 s 60 s

Intermediate contactor: with number of operating cycles y 60/h


5s 10 s 30 s 450 A 330 A 220 A 550 A 450 A 300 A 800 A 620 A 400 A 1100 A 860 A 550 A 1500 A 1250 A 750 A 2000 A 1800 A 1200 A 2500 A 2300 A 1500 A 2000 A 1600 A 1000 A 2400 A 2200 A 1500 A 3750 A 3400 A 2200 A 5000 A 4500 A 3000 A

Intermediate contactor: with number of operating cycles y 150/h for LC1 F and 120/h for LC1 B
5s 10 s 300 A 250 A 420 A 350 A 580 A 430 A 820 A 600 A 1150 A 850 A 1650 A 1300 A 2200 A 1600 A 1500 A 1100 A 2100 A 1600 A 3200 A 2300 A 4200 A 3200 A

Rotor short-circuit contactor and intermediate contactor: with number of operating cycles > 150/h for LC1 F and 120/h for LC1 B
200 A 270 A 350 A 500 A 700 A 1000 A 1600 A 800 A 1250 A 2000 A 2750 A

Electrical durability
For automatic starting, the electrical durability is in the region of 1 million operating cycles.

(1) For use up to 3000 V, please consult your Regional Sales Office.

5/187

General

TeSys contactors
Long distance remote control

Voltage drop caused by the inrush current


When the operating coil of a contactor is energised, the inrush current produces a voltage drop in the control circuit cable caused by the resistance of the conductors, which can adversely affect closing of the contactor. An excessive voltage drop in the control circuit cables (both a.c. and d.c.) can lead to non closure of the contactor poles or even destruction of the coil due to overheating. This phenomenon is aggravated by: b a long line, b a low control circuit voltage, b a cable with a small c.s.a., b a high inrush power drawn by the coil. The maximum length of cable, depending on the control voltage, the inrush power and the conductor c.s.a. is indicated in the graphs below. Remedial action To reduce the voltage drop at switch-on: b increase the conductor c.s.a., b use a higher control circuit voltage, b use an intermediate control relay. Selection of conductor c.s.a. These graphs are for a maximum line voltage drop of 5%. They give a direct indication of the copper conductor c.s.a. to be used for the control cable, depending on its length, the inrush power drawn by the contactor coil and the control circuit voltage (see example page 5/189).
Total resistance of the 2 conductors in the control cable in (1) Total resistance of the 2 conductors in the control cable in (1)

1000

1000

100

5 4 3X 2 1

100

10

10

A B C Y DE F
100 500 5000 150 1000 10 000 Length of control cable in m (2)

0,1

1 5

10

100 500 2000 50 200 1000 Inrush power drawn in VA

0,1 10 50

1 a 24 V 2 a 48 V

3 a 115 V 4 a 230 V

5 a 400 V 6 a 690 V

A 0.75 mm2 B 1 mm2

C.s.a. of copper cables C 1.5 mm2

D 2.5 mm2

E 4 mm2 F 6 mm2

Total resistance of the 2 conductors in the control cable in (1) 1000

Total resistance of the 2 conductors in the control cable in (1) 1000

100

100

10
10

9 8 7

10

A BC DE F
100 50 1000 500 10 000 5000

0,1 1 5 10 50 100 200 2000 500 1000

0,1 10

Inrush power drawn in W

Length of control cable in m (2)

7 c 24 V 8 c 48 V

9 c 125 V 10 c 250 V

A 0.75 mm2 B 1 mm2

C.s.a. of copper cables C 1.5 mm2

D 2.5 mm2

E 4 mm2 F 6 mm2

(1) For 3-wire control, the current only flows in 2 of the conductors. (2) This is the length of the cable comprising 2 or 3 conductors. (Distance between the contactor and the control device).

5/188

General (continued)

TeSys contactors
Long distance remote control

Voltage drop caused by the inrush current (continued) What cable c.s.a. is required for the control circuit of an LC1 D40, 115 V contactor, operated from a distance of 150 metres?
b Contactor LC1 D40, voltage 115 V, 50 Hz: inrush power: 200 VA. On the left-hand graph on the page opposite, point X is at the intersection of the vertical line corresponding to 200 VA and the a 115 V voltage curve. On the right-hand graph on the page opposite, point Y is at the intersection of the vertical line corresponding to 150 m and the horizontal line passing through point X. Use the conductor c.s.a. indicated by the curve which passes through point Y, i.e.: 1.5 mm 2. If point Y lies between two c.s.a. curves, choose the larger of the c.s.a. values. Calculating the maximum cable length The maximum permissible length for acceptable line voltage drop is calculated by the formula: U2 L = ___ .s.K SA where: L : distance between the contactor and the control device in m, (length of the cable), U : supply voltage in V, SA : apparent inrush power drawn by the coil in VA, s : conductor c.s.a. in mm2, K : factor given in the table below.
a.c. supply SA in VA K 20 1.38 40 1.5 100 1.8 150 2 200 2.15

d.c. supply

Irrespective of the apparent inrush power SA, expressed in W K = 1.38

5/189

General (continued)

TeSys contactors
Long distance remote control

Residual current in the coil due to cable capacitance


When the control contact of a contactor is opened the control cable capacitance is effectively in series with the coil of the electromagnet. This capacitance can cause a residual current to be maintained in the coil, with the risk that the contactor will remain closed. This only applies to contactors operating on an a.c. supply. This phenomenon is aggravated by: b a long line length between the coil control contact and the contactor, or between the coil control contact and the power supply, b a high control circuit voltage, b a low coil consumption, sealed, b a low value of contactor drop-out voltage. The maximum control cable length, according to the contactor coil supply voltage, is indicated in the graph on the page opposite. Remedial action Various solutions can be adopted to avoid the risk of the contactor remaining closed due to cable capacitance: b use a d.c. control voltage, or, b add a rectifier, connected as shown in the scheme below, but retaining an a.c. operating coil: in this way, rectified a.c. current flows in the control cable. When calculating the maximum cable length, take the resistance of the conductors into account.
1

A2

Supply 50/60 Hz

A1

b Connect a resistor in parallel with the contactor coil (1). Value of the resistance: 1 R = ___ 103 C (F)

(C capacitance of the control cable)

Power to be dissipated: U2 PW = ___ R


(1) To avoid increasing the voltage drop due to inrush current, this resistor must be brought into operation after the contactor has closed by using an N/O contact.

5/190

General (continued)

TeSys contactors
Long distance remote control

Residual current in the coil due to cable capacitance (continued) These graphs are for a capacitance, between 2 conductors, of 0.2 F/km. They make it possible to determine whether there is a risk of the contactor remaining closed due to the power drawn by the coil when sealed, as well as the control circuit voltage, according to the length of the control cable.
Cable capacitance in F Cable capacitance in F

100

100

10

1 2

10

3
0,1

7 8

4 5 6

0,1

B
0,01 100 300 500 1000 5000 10 000 Length of control cable in m

0,01

5 7 10 50 100 Power drawn, sealed in VA

1 a 24 V 2 a 48 V

3 a 115 V 4 a 230 V

5 a 400 V 6 a 690 V

7 3-wire control 8 2-wire control

In the zones below the straight lines for 3-wire and 2-wire control respectively, there is a risk of the contactor remaining closed. Examples What is the maximum length for the control cable of an LC1 D12 contactor, operating on 230 V, with 2-wire control? b Contactor LC1 D12, voltage 230 V, 50 Hz: power sealed 7 VA. On the left-hand graph, point A is at the intersection of the vertical line for 7 VA with the a 230 V voltage curve. On the right-hand graph, point B is at the intersection of the horizontal line with the 2-wire control curve. The maximum cable length is therefore 300 m. In the same example, with a 600 m cable, the point lies in the risk zone. A resistor must therefore be connected in parallel with the contactor coil. Value of this resistance: 1 1 R = ___ = ___ = 8.3 10 3 . C 103 . 0.12 Power to be dissipated: U2 (220)2 P = ___ = ___ = 6 W R 8300 Alternative solution: use a d.c. control supply. Calculating the cable length The maximum permitted length of control cable to avoid the effects of capacitance is calculated using the formula: S L = 455 . ___ U2.Co L : distance between the contactor and the control device in km (length of the cable), S : apparent power, sealed, in VA, U : control voltage in V, Co : cable capacitance in F/km.

5/191

Selection

TeSys contactors
For the North American market
Conforming to standards UL and CSA, 20 to 200 A

534278

Selection
Standard power ratings of motors 50/60 Hz Single-phase 3-phase 1 3 115 V 230 V 200 V 240 V 208 V HP HP HP 0.5 1 2 Size Associated Continuous Type of contactor required cable current Basic reference, type to be completed (1) 75 C-Cu Fixing, cabling (2) A 20

LC1 D09pp

230 V 240 V HP 2

460 V 480 V HP 5

575 V 600 V HP 7.5

00

AWG10

LC1 D09pp

1
534279

7.5

10

AWG10

25

LC1 D12pp

10

15

AWG8

32

LC1 D18pp

7.5

15

20

AWG6

40

LC1 D25pp

7.5

10

20

30

AWG6

50

LC1 D32pp

3 LC1 D25pp 7.5

10

10

30

30

AWG3

60

LC1 D40pp

7.5

15

15

40

40

AWG3

70

LC1 D50pp

7.5
534280

10

20

20

50

50

AWG3

80

LC1 D65pp

7.5

15

20

25

60

60

AWG2

110

LC1 D80pp

7.5

15

20

25

60

60

AWG2

110

LC1 D95pp

30

40

75

100

AWG2/0

175

LC1 D115pp

LC1 D95pp

40

50

100

125

AWG3/0

200

LC1 D150pp

Application example For a 15 HP-230 V motor

Select a contactor type LC1 D50. Information: the contactor rating selected corresponds to size 2, the associated cable is type AWG3 75 C-Cu.

(1) Standard control circuit voltages (for other voltages, please consult your Regional Sales Office) : a.c. supply Volts 24 42 48 110 115 220 230 240 380 400 LC1 D09D150 (D115 and D150 coils with integral suppression device fitted as standard) 50/60 Hz B7 D7 E7 F7 FE7 M7 P7 U7 Q7 V7 LC1 D40D115 50 Hz B5 D5 E5 F5 FE5 M5 P5 U5 Q5 V5 60 Hz B6 E6 F6 M6 U6 Q6 d.c. supply Volts 12 24 36 48 60 72 110 125 220 250 LC1 D09D38 (coils with integral suppression device fitted as standard) U 0.71.25 Uc JD BD CD ED ND SD FD GD MD UD LC1 D40D95 U 0.851.1 Uc JD BD CD ED ND SD FD GD MD UD U 0.751.2 Uc JW BW CW EW SW FW MW LC1 D115 and D150 (coils with integral suppression device fitted as standard) U 0.751.2 Uc BD ED ND SD FD GD MD UD Low consumption Volts c 5 12 20 24 48 110 220 250 LC1 D09...D38 (coils with integral suppression device fitted as standard) U 0.71.25 Uc AL JL ZL BL EL FL ML UL (2) LC1 D09 to D32: clip-on mounting on 35 mm 6 rail AM1 DP or screw fixing. LC1 D40 to D80 and LC1 D95: clip-on mounting on 35 or 75 mm 6 rail AM1 DL or screw fixing. LC1 D115 and D150: clip-on mounting on 2 x 35 mm 6 rails AM1 DP or screw fixing.

415 N7 N5 440 RD RD RD

440 R7 R5 R6

500 S5

5/192

Selection

TeSys contactors
For the North American market
Conforming to standards UL and CSA, 200 to 1350 A

534281

Selection

(continued)
Size Associated cable type 75 C-Cu at I continuous Continuous current at 600 V max. Type of contactor required Basic reference, to be completed by adding the voltage code (1), (2)

Standard power ratings of motors 50/60 Hz Phases 3 200 V 230 V 460 V 208 V 240 V 480 V HP HP HP 50 60 125 LC1 F225pp 60 75 150

575 V 600 V HP 150

AWG 3/0

A 200

LC1 F185pp

150

300 MCM

250

LC1 F225pp

60

75

150

200

300 MCM

285

LC1 F265pp

75

100

200

250

600 MCM

370

LC1 F330pp

534282

100

125

250

300

600 MCM

420

LC1 F400pp

150 250

200 300

400 600

500 800

6 7

2 x 600 MCM 3 x 600 MCM

700 1000

LC1 F500pp LC1 F630pp

LC1 F630pp

400

900

3 x 600 MCM

1000

LC1 F800pp

450

900

2 x 3 x 600 MCM

1350

LC1 F780pp

5
Application example For a 60 HP-230 V motor Select a contactor TeSys LC1 F185. Information: the contactor rating selected corresponds to size 4, the associated cable is type AWG 3/0 75 C-Cu.

(1) Auxiliary contact blocks, modules and accessories: see pages 5/110 to 5/115 Power terminals can be protected by the addition of shrouds, to be ordered separately. See page 5/114. (2) Standard control circuit voltages (for other voltages, please consult your Regional Sales Office): Volts a 24 48 110 120 208 220 240 380 LC1 F185 and F225 50 Hz (coil LX1) B5 E5 F5 M5 U5 Q5 60 Hz (coil LX1) E6 F6 G6 L6 M6 U6 Q6 40400 Hz (coil LX9) E7 F7 G7 L7 M7 U7 Q7 Volts a LC1 F265F780 40400 Hz (coil LX1) 48 E7 (3) 110 F7 48 ED (6) 120 G7 (4) 110 FD 208 L7 125 GD 220 M7 220 MD 240 U7 250 UD 380 Q7 440 RD 415 N7

415 N5 N7

440 R6 R7

Volts c 24 LC1 F185F780 BD (5) (3) LC1 F265 to F630 only. (4) F7 for LC1 F630 and F780. (5) LC1 F185 to F330 only. (6) LC1 F265 to F630 only.

5/193

Selection guide

5 0

TeSys contactors
Variable composition standard and high performance contactors

Applications

b b b b b

Motor switching in categories AC-3 Resistive load switching : heating, etc. Distribution circuit switching : line contactor Supply changeover switching : circuit coupling etc Transformer, capacitor, lighting switching

Type

Standard contactors

Rated operational current

AC-3 AC-4/DC-5 AC-1

80 A 80 A

200 A 200 A

250 A 300 A

350 A 470 A

460 A 630 A

700 A 1000 A

5
Rated operational voltage

690 V a

690 V a

690 V a

690 V a

690 V a

690 V a

Control circuit

Standard applications a.c. supply a

d.c. supply c
A1

A1

A2

Number of poles (P or R)

1 to 6

Contacteurs

Type Calibre

CV1 F G H J K L

Pages

5/196 to 5/199

5/194

A2

A1

A2

5 0

b b b b

Motor switching in categories AC-4, DC-5 Inductive circuit switching High voltage d.c. switching : crane electromagnets, railway locomotives Load switching at high operating rates

High performance contactors

80 A 80/80 A 80A

170 A 170/170 A 170 A

250 A 205/250 A 250A

300 A 250/320 A 320 A

460 A 380/500 A 500 A

750 A 720/800 A 800 A

1000 A 830/1000 A 1250 A

1500 A 1250/1800 A 2000 A

1800 A 1500/2500 A 2750 A

1000 V a

1000 V a

1000 V a

1000 V a

1000 V a

1000 V a

1000 V a

1000 V a

1000 V a

Low consumption applications a.c. supply via economy resistor

d.c. supply via economy resistor

KM A1

KM A1

KM A2

KM A2

1 to 4

CV3 F G H J K

CV3 L M P R

5/195

References

TeSys contactors
Variable composition contactors TeSys CV1 B (80 to 1000 A) and CV3 B (80 to 500 A)

Completed reference (see examples on page 5/197)


Type of contactor related to application a 690 V, c 220 V/pole a 1000 V, c 440 V/pole Contactor rating CV1 : 80 A CV3 : 80 A CV1 : 200 A CV3 : 170 A CV1 : 300 A CV3 : 250 A CV1 : 470 A CV3 : 320 A CV1 : 630 A CV3 : 500 A CV1 : 1000 A Number of poles (PN1 poles for CV1, PA3 poles for CV3) N/O poles 1 N/O 2 N/O 3 N/O 4 N/O 5 N/O N/C poles 1 N/C 2 N/C 3 N/C No main poles Operational current 11 A 20 A 40 A 80 A 125 A 170 A 200 A 250 A 300 A 320 A 400 A 470 A 500 A 630 A 1000 A Control circuit voltage 24 V 48 V 110 V 120 V 208 V 220 V 230 V 240 V 380 V 400 V 415 V 440 V 480 V 500 V 600 V Operating frequency 50 Hz 60 Hz 50/60 Hz c c + economy resistor Auxiliary contacts N/O instantaneous 1 N/O 2 N/O 3 N/O 4 N/O N/C instantaneous 1 N/C 2 N/C 3 N/C 4 N/C No instantaneous auxiliary contacts On-delay 1 C/O Off-delay 1 C/O CV1 B CV3 B F G H J K L 1 2 3 4 5 1 2 3 0

Z E N P F R W G S H T U J V K L

Z E N P F R W G S H T U J V K L B E F K L M P U Q V N R T S X 5 6 7 D R 1 2 3 4 1 2 3 4 0 J N

5/196

Selection

TeSys contactors
Variable composition contactors TeSys CV1 B (80 to 1000 A) and CV3 B (80 to 500 A)

Guide to selection of code combinations


CV1 contactors: maximum number of power poles
Contactor type Pole type Number of poles CV1 BF PN 5 PR 0 CV1 BG PN 5 (1) 0 PR 0 CV1 BH PN 5 PR 0 CV1 BJ PN 4 PR 0 CV1 BK PN 4 PR 0 CV1 BL PN 2 (4) 4 (3) 0 PR 0

2 (3)

CV3 contactors: maximum number of power poles


Contactor type Pole type Number of poles CV3 BF PA3 PR3 5 0 CV3 BG PA3 PR3 5 0 (1) 0 2 CV3 BH PA3 PR3 4 0 CV3 BJ PA3 PR3 3 0 (3) (4) CV3 BK PA3 PR3 3 0

3 (2)

Selection restrictions, according to coil type:


(1) 4 PN, 0PR, with c electromagnet, direct. (2) 2 PN, 1PR, with c electromagnet, direct. (3) With a or c electromagnet + economy resistor. (4) With c electromagnet.

Examples: b Switching single-phase capacitor: 400 V - 80 A - 1 N/O main pole - 220 V / 50 Hz control circuit voltage, 1 N/O and 1 N/C instantaneous auxiliary contacts. Reference: CV1 BF1F0ZM511. b Switching d.c. heating circuits: 800 V - 150 A - 2 N/O main poles - 48 V c control circuit voltage, 1 N/O instantaneous.+ 1 C/O on-delay auxilairy contacts. Reference: CV3 BG2W0ZED10J. Other versions: See page 5/199, order form CF452.

5/197

Selection (continued)

TeSys contactors
Variable composition contactors TeSys CV1 B (80 to 1000 A) and CV3 B (80 to 500 A)

Selection restrictions (using the symbol combination table)


Contactor rating Rated 11 A operational current 13 A 20 A 40 A 50 A 80 A 125 A 170 A 200 A 250 A 300 A 320 A 400 A 470 A 500 A F E M N P Q F Z G Q R W G Z H R G H Z J S T J Z K U V K Z L K L Z

630 A 1000 A 0 Without arc chamber

5/198

Order form

TeSys contactors
Variable composition contactors, TeSys CV1 and CV3

Date of order / / Company

Editor |

Order n |

Required delivery (1) / / Customer Order N

Job n

Number of identical contactors

Type and rating

Power circuit
Operational voltage (Ue) .....................V Number of N/O main poles .............. Number of N/C main poles .............. Operational current (Ie) ......... A Operational current (Ie) ......... A a a c c P PR

Control circuit
a.c. voltage (a ) ............. V d.c. voltage (c) ............. V Frequency .............. Hz Electromagnet ..................................................................... Coil....................................................................................... Coil maintaining contact....................................................... Rectifier Economy resistor Series or parallel Economy resistor contact

Economy resistor: Customer marking

Yes

No

Auxiliary contacts
Number of instantaneous contacts: ZC4 GM1 (N/O) ............................. ZC1 GP5 (N/C+N/O)......................... ZC2 GG1 (On-delay) ........................ ZC4 GM2 (N/C) ............................. ZC1 GP6 (N/O+N/O) .......................... ZC2 GG1 (Off-delay) ........................

Number of time delay contacts: (Maximum number: 1) Note: a ZC1-GP4 contact (N/C) is mounted as standard for reversing contactor pairs.

Mounting
Contactors Dimensions in catalogue: Yes No Dimensions not in catalogue L = ............... mm C = ............... mm

Vertically mounted reversers:

Mechanical interlock: Contactor size:

Yes

No

CM :

Upper position contactor: Lower position contactor:

Comments and specifications (auxiliary contact layout, price, etc)

(1) Standard delivery time: 15 days. For faster delivery, please consult your Regional Sales Office. For use by Schneider Electric.

5/199

Selection, characteristics

TeSys contactors
5

3-pole vacuum contactors and reversing contactors

Selection
Contactor size LC1 V160 A 230 V 400 V 525 V 690 V 1000 V 1500 V 200 V 240 V 380 V 480 V 600 V 800 V 1000 V 1500 V 240 V 480 V 600 V 1500 V 208 240 480 600 V V V V kW kW kW kW kW kW hp hp hp hp hp hp hp hp kVAR kVAR kVAR kVAR kVA kVA kVA kVA 160 45 75 110 150 200 280 50 60 100 125 150 200 250 400 47 95 100 250 20 23 47 59 LC1 V320 10 gn 10 gn 2 gn 3600 4500 - 40+ 80 - 5+ 55 - 10+ 75 LC1 V320 320 90 160 220 280 400 600 100 125 200 250 300 400 500 800 94 190 200 500 41 47 94 117 LC1 V610 610 160 300 400 560 800 930 150 200 300 400 500 700 1000 1300 176 356 400 1000 81 94 188 234 LC1 V610 10 gn 10 gn 2 gn 3600 4500 - 40+ 80 - 5+ 55 - 10+ 75

For utilisation category AC-3


Maximum operational current in AC-3 Rated operational power P (standard power ratings of motors)

For 3-phase motors conforming to CSA standards


Rated operational power P (standard power ratings of 3-phase CSA motors)

For switching 3-phase capacitors


Rated operational power P

For switching the primaries of 3-phase transformers (LV/LV)


Rated operational power P

Environment characteristics
Contactor type Shock resistance (1/2 sine wave = 11 ms) Vibration resistance Operating altitude Above sea level Below sea level Contacts closed Contacts open 10500 Hz Maximum Minimum Storage Operation 0.8 1.1 Uc Permissible for operation at Uc Conforming to IEC 60529 m m C C C LC1 V160 10 gn 10 gn 2 gn 3600 2500 - 40+ 80 - 5+ 55 - 10+ 75

Ambient air temperature around the device

Degree of protection Operating position Cabling

IP 00 Any

IP 00 Any 185 20 39 2000 600 20 0.81.1 Uc 24...32

IP 00 Any 2 x 185 20 39 2000 1700 28 0.81.1 Uc 24...32

Cable c.s.a. Key for hex. screws Tightening torque To earth Inrush Sealed

mm 2 mm N.m V VA VA

70 Allen 4 14 2000 300 30 0.81.1 Uc

Control circuit characteristics


Rated insulation voltage (Ui) Consumption

Permissible control circuit voltage Closing time (1) Opening time (1) ms

18...22

ms 95...115 95...115 95...115 (1) The closing time "C" is measured from the moment the coil supply is switched on to initial contact of the main poles. The opening time "O" is measured from the moment the coil supply is switched off to the moment the main poles separate.

References : page 5/202

Dimensions : page 5/204

Schemes : page 5/204

5/200

Characteristics (continued)

TeSys contactors
3-pole vacuum contactors and reversing contactors

Contactor type

LC1 V160

LC1 V320

LC1 V610

Main pole characteristics


Rated insulation voltage (Ui) Rated impulse withstand voltage (Uimp) Conforming to standards Approvals Conventional rated thermal current (Ith) Rated operational current (Ie) y 40 C AC-1 y 55 C AC-3 y 55 C AC-4 Electrical durability in millions of operating cycles (400 V at I max) Mechanical durability Maximum operating rate in operating cycles per hour AC-1 AC-3 AC-4 In millions of operating cycles Mechanical AC-1 AC-3 AC-4 Ue = 1500 V To IEC 60947 A A A A A V kV 1500 8 1500 8 1500 8

EN 60947-4-1 - IEC 60947-4-1 CSA 160 160 160 130 1.2 1.6 0.18 5 1200 900 900 450 1900 320 320 320 270 1 1.5 0.15 2.5 1200 900 900 450 3800 630 630 610 540 1 1.5 0.12 2 1200 900 900 450 7300

Maximum making capacity (lrms) Maximum breaking capacity (lrms) Maximum permissible current

Ue = 1500 V To IEC 60947

1600

3200

6100

For 1 s For 2 s For 10 s For 30 s aM fuse

A A A A A

2400 2000 1600 960 160

4500 3750 3200 1920 400

9000 7580 6100 3600 630

Short-circuit protection at Ie in cat. AC-3 max.

Auxiliary contact characteristics


Rated insulation voltage (Ui) Conventional rated thermal current (Ith) Rated operational current (Ie) AC-15, 230 V AC-15, 400 V AC-15, 500 V DC-13, 24 V DC-13, 110 V DC-13, 220 V Cabling Short-circuit protection Operating time (1) (at 100 % of Uc) Cable c.s.a. gG fuse "C" "O" V A A A A A A A mm 2 A 690 10 0.78 0.45 0.35 1.1 0.24 0.12 2.5 10

ms 5 ms 5 (1) Operating time in relation to the main contacts.

Selection : page 5/200

References : pages 5/202 and 5/203

Dimensions : page 5/204

Schemes : page 5/204

5/201

References

TeSys contactors
3-pole vacuum contactors and reversing contactors
Power and control circuits a.c. supply
Vacuum contactors

105194

Standard power ratings 50/60 Hz in category AC-3

Rated operational current Ie

Instantaneous auxiliary contacts

Control Basic Weight circuit reference (1) voltage (50/60 Hz)

230 V 400 V 525 V 690 V 1000 V AC-3 AC-1 kW kW kW kW kW A A 45 LC1 V320 90 160 75 160 300 110 220 400 150 280 560 200 400 800 160 320 610 160 320 630 2 1 1 1 (1) 1 (1) 1 (1) LC1 V160pp LC1 V320pp LC1 V610pp

kg 3.800 10.500 13.000

Reversing vacuum contactors


L1 L2 L3

5 L3 3 L2 1 L1 5 L3 3 L2 1 L1

The reversing contactor range comprises : b for 160 A rating, a kit with set of power connections allowing assembly of the starter, b for 320 and 610 A ratings, a complete starter, ready for use.
Standard power ratings 50/60 Hz in category AC-3 Rated operational current Ie Instantaneous auxiliary contacts Control Basic Weight circuit reference (1) voltage (50/60 Hz)

LC1V6

10

KM2
ON / I /0 OFF 6 T3 4 T2

LC1V6

10

KM1
ON / I 2 T1 /0 OFF 6 T3

4 T2 2 T1

LC2 V610

LA9 V974 (1) Basic reference; add code indicating control circuit voltage. Standard control circuit voltages : Volts 50/60 Hz 110120 220240 380415 440480 550600 Item FE7 P7 V7 R7 X7 (2) Kit containing a mechanical interlock, a set of power connections and a fixing plate. To build a complete reversing contactor, order contactors LC1 V160pp separately.

Selection : page 5/200

5/202

gf

230 V 400 V 525 V 690 V 1000 V AC-3 AC-1 kW kW kW kW kW A A 45 90 75 160 110 220 150 280 200 400 160 320 160 320 2 1 1 LA9 V974 (2)

kg 1.200 30 30 30 36 36

1 110-120 V LC2 V320FE7 220-240 V LC2 V320P7 380-415 V LC2 V320V7

160

300

400

560

800

610

630

1 110-120 V LC2 V610FE7 220-240 V LC2 V610P7

Characteristics : pages 5/200 and 5/201

Dimensions : page 5/203

Schemes : page 5/203

References (continued)

TeSys contactors
3-pole vacuum contactors and reversing contactors
Power and control circuits a.c. supply
Instantaneous auxiliary contact blocks (1)

500308

Number of contacts

Maximum number of blocks per contactor

Auxiliary contacts

Reference

Weight

kg 2 LA1 VN11 4 1 2 1 1 2 1 LA1 VN11 LA1 VN02 LA1 VN20 LA1 VN11X (2) 0.030 0.030 0.030 0.030

50/60 Hz coils
Rated voltage V Voltage code Reference Weight kg 0.400 0.400 0.400 0.400 0.400

For contactors LC1 V160


110120 220240 380415 440480
500310

FE7 P7 V7 R7 X7

LX1 V160FE7 LX1 V160P7 LX1 V160V7 LX1 V160R7 LX1 V160X7

550600

For contactors LC1 V320


LX1 V320pp 110120 220240 380415 440480 550600 FE7 P7 V7 R7 X7 LX1 V320FE7 LX1 V320P7 LX1 V320V7 LX1 V320R7 LX1 V320X7 0.800 0.800 0.800 0.800 0.800

For contactors LC1 V610


110120 220240 380415 440480 550600 FE7 P7 V7 R7 X7 LX1 V610FE7 LX1 V610P7 LX1 V610V7 LX1 V610R7 LX1 V610X7 0.800 0.800 0.800 0.800 0.800

(1) LC1 V160 : auxiliary contact blocks mounted at the top of the contactor, with no change to the overall dimensions. LC1 V320 or LC1 V610 : 2 auxiliary contact blocks mounted on the RH and LH side of the contactor, with no change to the overall dimensions. (2) For LC1 V160 : 1 N/C contact for the coil + 1 N/O contact.

Selection : page 5/200

Characteristics : pages 5/200 and 5/201

References : page 5/202

5/203

Dimensions, mounting, schemes

TeSys contactors
3-pole vacuum contactors
5

Dimensions, mounting
LC1 V160
48 24
500311

168

152

151

36,5 123

36,5

24 48

LC1 V320
156 133
500312

50 35
3,5

70 2x10,5

2x8,5x19
185 222 203 191

2x8 2x8,5

9,5

130

37 63,5 63,5 201

38 48 76 170 15

159

LC1 V610
178 127 68 68

500313

2x8,5x19

222

328

356

203

2x8,5

95

32,5

68 201

68

Schemes
LC1 V160
03/NO 13/NO 21/NC 1/L1 3/L2 5/L3 A1

LC1 V320, V610


13/NO 21/NC 1/L1 3/L2 5/L3 A1

2/T1

4/T2

2/T1

4/T2

6/T3

6/T3

A2

A2

04

Auxiliary contact blocks


LA1 VN11 1 N/O & 1 N/C LA1 VN02 2 N/C
51/NC 61/NC 13/NO 21/NC

14

22

LA1 VN20 2 N/O


33/NO 43/NO

14

22

LA1 VN11X 1 N/O


03/NO NC

5/204

14

22

coil

34

44

52

62

04

9,5

172

15

Dimensions, mounting

TeSys reversing contactors


5

3-pole reversing vacuum contactors

LA9 V974 + 2 x LC1V160


88,9
562320

53 151 254 48 81,8 177,8 48

LC2 V320
559 168
536047

152,4

215

11,18

107 16

63

96

41

22

54 446

463

356

5
104 241 418 616 108 63 48 54 559 112 69 165 16
562322

LC2 V610

69

41

105 117 432

L1

L2

L3

463 356

T1

T2

T3

199 616

68

68 112

Selection : page 5/200

Characteristics : pages 5/200 and 5/201

References : page 5/202

63

5/205

Schemes

TeSys reversing contactors


3-pole reversing vacuum contactors

LA9 V974 + 2 x LC1V160


1/L1 3/L2 3 5/L3 5 1

A1

5 A1

KM1
A2 2 4 6 2 4 6 A2

KM2

V 3/L2

LC2 V320
1/L1 5/L3

F1

Stop
A1 A1

(1)
KM2
3 6

KM1
A2 2 4 6 2 4 6 A2

Start

- KM1

- KM1

Start

- KM2

- KM2

- KM2 A1

- KM1 A2 - KM2 A1

- KM1 A2

(1) Dotted line indicates wiring to be installed by the customer.

Selection : page 5/200

Characteristics : pages 5/200 and 5/201

References : page 5/202

5/206

Schemes (continued)

TeSys reversing contactors


3-pole reversing vacuum contactors

LC2 V610
1/L1 3/L2 5/L3

F1

Stop
1 3 5 1 3 A1 5 A1

(1)
KM2
3
6

KM1
A2 2 4 6 2 4 6 A2

Start
- KM1 - KM1

Start
- KM2 - KM2

- KM2

- KM1

- KM1

- KM2

A1

- KM1

A2
- KM2

A2

A1

(1) Dotted line indicates wiring to be installed by the customer.

Selection : page 5/200

Characteristics : pages 5/200 and 5/201

References : page 5/202

5/207

General

Contactors
Magnetic latching contactors

Magnetic latching contactors


Magnetic latching contactors of both block and bar mounted types are fitted with a special electromagnet which enables them to remain in the "On" position when the coil is no longer energised. Applications The special properties of magnetic latching contactors make them suitable for a large number of applications.
Properties Applications

b Retention of the sequence memory in automatic control equipment in the event of loss of control voltage. b Energy saving, since the source of supply to the coil does not need to supply current when the contactor is latched in the closed state. b Change of state from "Closed" to "Open" by current signal through the coil. b Unaffected by mains interference. b Utilisation of contactors beyond their breaking capacity, as operations are performed off-load. b Contactors are silent in the latched position. Operation of the electromagnet

b Refineries, power stations, excitation circuits. b Contactors remaining in the closed state for long periods. Examples: refineries, power supplies, low voltage distribution b Selective opening control.

b No unwanted opening and closing of the main power poles. b Current carrying at voltages up to 1000 Volts.

CR1 F block contactors CR1 F magnetic latching contactors are fitted with a double coil with 3 terminals comprising a latching winding and an unlatching winding. The 2 windings have a common point which can necessitate special wiring precautions when the latching supply is separate from the unlatching supply. The power supplies may be a.c. or d.c. For d.c. operation, the polarities indicated must be complied with. Operating precautions: v the 2 windings must not be supplied simultaneously, v a winding must not be supplied continuously, v supply to the coils must be via pulsed contacts. Manual opening: if the control voltage is not present, the contactor can be unlatched manually. CR1 B bar mounted contactors CR1 B magnetic latching contactors are fitted with a single coil, supplied with d.c. or with a.c. through a rectifier. Latching is obtained by direct supply of the coil in one direction of current flow. Unlatching is obtained by a reverse current, adjusted by resistors.

Mechanical latching contactors


LC1 D block contactors For applications using smaller contactor sizes than those described on page 5/209 , it is possible to obtain the same function by the addition of a mechanical latch block type LA6 DK, which can be mounted on LC1 D contactors (see page 5/70).

Selection : pages 5/209 to 5/213

Characteristics : pages 5/214 to 5/217

References : pages 5/218 to 5/227

Dimensions, schemes : pages 5/228 to 5/235

5/208

Selection

Contactors
Magnetic latching contactors
Selection guide for direct on-line starting of squirrel cage motors

Continuous or intermittent duty up to 30 operating cycles/hour


Motor (1) 220 V 230 V 380 V 400 V 415 V 440 V 3-pole contactor (2) P kW 25 30 33 37 40 45 51 55 59 63 75 80 90 100 110 129 132 140 147 In A 85 103 113 126 134 150 170 182 195 203 240 260 295 325 356 420 425 450 472 P kW 51 55 59 63 75 80 90 100 110 129 132 140 147 150 160 180 185 200 In A 98 105 112 117 138 147 170 188 205 242 245 260 273 280 300 333 342 370 P kW 55 59 63 75 80 90 100 110 129 132 140 147 150 160 180 185 200 220 250 257 280 295 300 315 335 355 375 400 425 445 450 475 500 530 560 600 In A 100 105 115 135 138 165 182 200 230 240 250 260 270 280 320 325 340 385 425 450 475 500 510 535 550 580 610 650 690 730 740 780 820 870 920 978 P kW 59 63 75 80 90 100 110 129 132 140 147 150 160 180 185 200 220 250 257 280 295 300 315 335 355 375 400 425 445 450 475 500 530 560 600 630 In A 97 109 125 131 146 162 178 209 215 227 236 246 256 289 295 321 353 401 412 450 473 481 505 518 549 575 611 650 680 690 730 780 825 870 920 965 Reference CR1 F150 CR1 F150 CR1 F150 CR1 F150 CR1 F185 CR1 F185 CR1 F265 CR1 F265 CR1 F265 CR1 F400 LR9 F5367 LR9 F5369 LR9 F5369 LR9 F5369 LR9 F5369 LR9 F5371 LR9 F5371 LR9 F7375 LR9 F7375 LR9 F7375 A 60100 90150 90150 90150 90150 132220 132220 200330 200330 200330 3-pole differential thermal overload relay Reference Setting range 3 fuses Type aM BS-88

HP 35 40 45 50 54 60 70 75 80 85 100 110 125 136 150 175 180 190 200

HP 70 75 80 85 100 110 125 138 150 175 180 190 200 205 220 245 250 270

HP 75 80 85 100 110 125 136 150 175 180 190 200 205 220 245 250 270 300 340 350 380 400 410 430 450 480 500 g g g g g g g g g

HP 80 85 100 110 125 136 150 175 180 190 200 205 220 245 250 270 300 340 350 380 400 410 430 450 480 500 454 g g g g g g g g g

Rating A A 100 125 100 160 125 160 160 200 250 250 315 315 160 200 200 250 315 315 400 400

CR1 F400 CR1 F400 CR1 F400

LR9 F7375 LR9 F7379 LR9 F7379

200330 300500 300500

315 400 400

400 500 500

220 300 408 CR1 F500 LR9 F7379 300500 500 630 250 340 460 CR1 F500 LR9 F7381 380630 500 630 CR1 F500 LR9 F7381 380630 500 630 257 350 475 CR1 F630 LR9 F7381 380630 500 630 CR1 F630 LR9 F7381 380630 630 800 150 205 483 280 380 510 160 220 520 295 400 546 180 245 578 300 410 565 CR1 F630 LR9 F7381 380630 630 800 185 250 595 315 430 584 200 270 626 335 450 620 CR1 F630 LR9 F7381 380630 800 1000 220 g 700 355 g 635 CR1 BL33 LR2 F8383 500800 800 1000 375 g 670 400 g 710 250 g 800 425 g 760 CR1 BM33 LR2 F8383 500800 800 1000 826 445 g 790 257 g CR1 BM33 LR2 F8383 6301000 1000 1250 900 450 g 800 280 g 948 475 g 850 295 g 980 500 g 900 300 g 990 530 g 950 315 g (1) The ratings are for standard 220/230 V, 380/400 V, 415 or 440 V motors. The overload relays should preferably be set to the motor full-load current shown on the motor rating plate. For other power ratings, select the overload relay with the appropriate range; the associated contactor and fuses must have ratings equal to or immediately greater than In. (2) Reference to be completed, see page 5/218. g There are no standard power ratings for these motors.

Characteristics : pages 5/214 to 5/217

References : pages 5/218 to 5/227

Dimensions : pages 5/228 to 5/232

Schemes : pages 5/234 and 5/235

5/209

Selection

Contactors
Magnetic latching contactors
Selection guide for utilisation category AC-3

Contactor size

CR1 F150 A A A A 150 135 130 47

CR1 F185 185 175 140 73

CR1 F265 265 245 230 95

CR1 F400 400 385 365 135

CR1 F500 500 500 435 270

CR1 F630 630 540 470 330

CR1 BL 750 750 700 400

CR1 BM 1000 900 800 400

CR1 BP 1500 1200 900 500

CR1 BR 1800 1500 1100 600

Rated operational current in AC-3 ( y 55 C)


440 V 500 V 660/690 V 1000 V

Rated operational power


220240 V kW HP 380400 V kW HP 415 V kW HP 440 V kW HP 500 V kW HP

(standard motor power ratings)


40 54 75 100 80 110 80 110 90 125 100 65 55 75 90 185 100 136 100 136 110 150 110 100 136 75 100 132 180 140 180 140 190 160 220 160 147 200 110 150 200 270 220 300 250 340 257 350 280 185 250 147 200 250 340 280 380 295 400 355 480 335 335 200 270 335 450 375 500 400 545 400 545 450 610 450 610 220 300 400 545 425 580 450 610 500 680 560 760 530 720 280 380 500 680 530 720 560 760 600 810 670 910 530 720 425 580 750 1000 800 1100 800 1100 750 1000 750 1000 670 910 500 680 900 1220 900 1220 900 1220 900 1220 900 1220 750 1000

660/690 V

kW HP

1000 V

kW HP

Maximum operating rate in operating cycles/hour, at rated operational power with an on-load factor = 85%: 750 for CR1 F150 to F265, 500 for CR1 F400 to F630 and 120 for CR1 B.

Characteristics : pages 5/214 to 5/217

References : pages 5/218 to 5/227

Dimensions : pages 5/228 to 5/232

Schemes : pages 5/234 and 5/235

5/210

Selection

Contactors
Magnetic latching contactors
Selection according to required electrical durability

Use in category AC-3 (Ue y 440 V) (1) ( y 55 C) The current (Ic) in AC-3 is equal to the rated operational current (Ie) drawn by the motor.
CR1 BL, BM CR1 F150 CR1 F185 CR1 F265 CR1 F400 CR1 F500 CR1 F630

Millions of operating cycles

1 0,8 0,6 0,4

0,2 0,1 0,08 0,06 0,04 0,02

0,01 0,008 0,006 0,004


Current breaking limits In categories

0,002 0,001 0,008 20 30 40 50 60 70 8090 100 150 200 300 400 600 800 1000 500 1500 2000 3000 4000 6000 8000 10 000 Current broken in A

CR1 BR

CR1 BP

AC-3

AC-2 AC4

Example: Asynchronous motor with P = 50 kW, Ue = 380 V, Ie = 100 A, Ic = Ie = 100 A, or asynchronous motor with P = 55 kW, Ue = 415 V, Ie = 100 A, Ic = Ie = 100 A 600 000 operating cycles required. The above selection curves show the contactor rating needed, CR1 F185.
(1) For 660 V, multiply the number of operating cycles by 0.8.

Characteristics : pages 5/214 to 5/217

References : pages 5/218 to 5/227

Dimensions : pages 5/228 to 5/232

Schemes : pages 5/234 and 5/235

5/211

Selection

Contactors
Magnetic latching contactors
Selection guide for utilisation category AC-1 and according to required electrical durability

Maximum operational current (on-load factor u 0.95)


Maximum operating rate: 120 operating cycles/hour
Contactor size Cable c.s.a. Number of bars Bar c.s.a. Operational current in category AC-1 at ambient temperature y 40 C y 55 C y 70 C mm A A A mm2 CR1 F150 120 250 250 170 CR1 F185 150 275 275 180 CR1 F265 185 350 300 250 CR1 F400 2 30 x 5 500 430 340 CR1 F500 2 40 x 5 700 580 500 CR1 F630 2 60 x 5 1000 850 700 CR1 BL 2 50 x 5 800 700 600 CR1 BM 2 80 x 5 1250 1100 900 CR1 BP 3 CR1 BR 4

100 x 5 100 x 5 2000 1750 1500 2750 2400 2000

Increase in operational current by parallel connection of poles Apply the following coefficients to the above currents; these coefficients take into account an often unbalanced distribution of current between the poles: v 2 poles in parallel: K = 1.6 v 3 poles in parallel: K = 2.25 v 4 poles in parallel: K = 2.8

Electrical durability (Ue y 440 V) (1)


CR1 BL, BM

CR1 F150

CR1 F185

CR1 F265

CR1 F400

CR1 F500

CR1 F630

1 0,8

0,6 0,4

0,2

0,1 0,08 0,06 0,04

0,02

0,01

60

80

100

250 275 350

400 500

600 700

800

1000 1250

CR1 BP

Millions of operating cycles

CR1 BR

2000 2750

4000
Current broken in A

Example: Ue = 220 V - Ie = 200 A - = 40 C - Ic = Ie = 200 A 600 000 operating cycles required. The above selection curves show the contactor rating needed, CR1 F400.
(1) For 660 V, multiply the number of operating cycles by 0.8.

Characteristics : pages 5/214 to 5/217

References : pages 5/218 to 5/227

Dimensions : pages 5/228 to 5/232

Schemes : pages 5/234 and 5/235

5/212

Selection

Contactors
Magnetic latching contactors
Selection guide for switching the primaries of 3-phase transformers

Operating conditions Maximum ambient temperature: 55 C Maximum operational voltage: 1000 V, 5060 Hz When a transformer is switched on, there is generally an initial current surge which reaches its peak value almost instantaneously and then decreases in a largely exponential manner to quickly reach its steady state value. The value of this current depends on: v the characteristics of the magnetic circuit and of the windings (cross sectional area of the core, rated inductance, number of turns, size of the windings, ...) v the performance of the magnetic laminations used (residual induction and saturation inductance), v the magnetic state of the circuit and the instantaneous value of the a.c. mains voltage at the moment of switch-on. The peak current at the moment of switch-on can reach 20 to 40 times the rated current for the various kVA power ratings in the tables below. This value is independent of the "no-load" or "on-load" state of the transformer. The peak magnetising current of the transformer must be lower than the values given in the tables below.

Contactor selection
Maximum operating rate: 120 operating cycles/hour
Contactor size Maximum permissible current peak at switch-on Maximum operational power (1) A 220230 V 380400 V 415440 V 500 V 660 V 1000 V kVA kVA kVA kVA kVA kVA CR1 F150 1700 25 50 55 65 80 100 CR1 F185 2800 40 75 80 95 120 150 CR1 F265 3500 50 90 100 110 140 200 CR1 F400 5500 75 130 140 170 200 250 CR1 F500 6800 100 170 190 225 270 375 CR1 F630 9000 140 225 250 280 315 470 CR1 BL 18 000 230 400 450 480 600 700 CR1 BM 18 000 230 400 450 480 600 700 CR1 BP 24 000 300 530 560 600 800 1000 CR1 BR 30 000 380 660 700 750 950 1200

(1) Maximum operational power corresponding to a current peak at switch-on of 30 In.

Characteristics : pages 5/214 to 5/217

References : pages 5/218 to 5/227

Dimensions : pages 5/228 to 5/232

Schemes : pages 5/234 and 5/235

5/213

Characteristics

TeSys contactors
Magnetic latching contactors

Contactor type

CR1 F150 Conforming to IEC 60158-1, V BS 775, 60947-4 Conforming to VDE 0110 grC V Standard version Special version Storage For operation at Uc Without derating Without derating C C m 1000 1500 TH - 60+ 80 - 15+ 70 3000 5

CR1 F185 1000 1500

CR1 F265 1000 1500

Environment
Rated insulation voltage (Ui)

Protective treatment

Ambient air temperature around the device Maximum operating altitude Operating positions

Pole characteristics
Number of poles Rated operational current (Ie) (Ue y 440 V) Rated operational voltage (Ue) Frequency limits (sine wave) Rated making capacity Rated breaking capacity In AC-3, y 40 C In AC-1, y 40 C In AC-4, y 40 C Up to Of the opeational current I rms I rms 220440 V 500 V 660/690 V 1000 V A A A V Hz A 3 or 4 150 250 138 1000 25200 1700 1500 1200 1100 450 1200 1200 1200 700 600 450 350 160 250 0.45 6 18 1 120 120 2 25 x 3 8 18 3 or 4 185 275 170 1000 25200 2100 1800 1600 1200 600 1500 1500 1500 920 740 500 400 200 315 0.36 12 26 1 150 150 2 25 x 3 8 18 3 or 4 265 350 245 1000 25200 2940 2450 2200 1700 800 2200 2200 2200 1230 950 620 480 315 400 0.32 22 39 1 240 240 2 32 x 4 10 35

A A A A A Permissible short time rating For 1 s from cold state, with no current A For 5 s flowing for previous 60 minutes A For 10 s at y 40 C A For 30 s A For 1 min A For 3 min A For 10 min Short-circuit protection by fuses Motor circuit AC-3 (type aM) A y 440 V AC-1 circuit (type gG, BS 88) A Average impedance per pole At lth and 50 Hz m W W

Power dissipated per pole AC-3 for the above operational currents AC-1 Connection Number of conductors Cable with lugs Cable with connector Number of bars Bar c.s.a. Bolt diameter Tightening torque

mm2 mm2 mm N.m

Selection : pages 5/209 to 5/213

References : pages 5/218 to 5/227

Dimensions : pages 5/228 to 5/232

Schemes : pages 5/234 and 5/235

5/214

CR1 F400 1000 1500 TH - 60+ 80 - 15+ 70 3000

CR1 F500 1000 1500

CR1 F630 1000 1500

CR1 BL 1000 1500 TC TH - 60+ 80 - 15+ 60 3000

CR1 BM 1000 1500

CR1 BP 1000 1500

CR1 BR 1000 1500

5 in relation to normal vertical mounting plane

5 in relation to normal vertical mounting plane

3 or 4 400 500 370 1000 25200 4500 4000 3500 3000 1200 3600 3600 3600 2400 1700 1200 1000 400 500 0.28 45 70

3 or 4 500 700 460 1000 25200 5000 5000 4500 3560 2500 4200 4200 4200 3200 2400 1500 1200 500 800 0.18 45 88

3 or 4 630 1000 560 1000 25200 6740 6300 5400 4600 3200 5050 5050 5050 4400 3400 2200 1600 630 1000 0.12 48 120

1, 2, 3 or 4 750 800 700 1000 5060 10 000 10 000 9000 8000 4000 9600 9600 7000 4800 3500 2100 1200 800 800 0.18 88 115

1, 2, 3 or 4 1000 1250 800 1000 5060 10 000 10 000 9000 8000 4000 9600 9600 8000 5200 3800 2400 1800 1200 1200 0.18 180 280

1, 2, 3 or 4 1500 2000 1250 1000 5060 15 000 15 000 12 000 9000 5000 12 000 12 000 9600 6400 5200 3600 2800 800 x 2 (1) 1000 x 2 (1) 0.13 290 520 3 100 x 5 4 x 10 35

1, 2, 3 or 4 1800 2750 1500 1000 5060 18 000 18 000 15 000 11 000 6000 15 000 15 000 12 000 8000 6300 4400 3600 1000 x 2 (1) 1200 x 2 (1) 0.09 360 680 4 100 x 10 4 x 10 35

2 2 150 240 2 2 2 2 2 30 x 5 40 x 5 60 x 5 50 x 5 80 x 5 10 10 12 4x8 4 x 10 35 35 58 21 35 (1) Paralleling of poles must be carried out only in accordance with the fuse manufacturer's recommendations.

Selection : pages 5/209 to 5/213

References : pages 5/218 to 5/227

Dimensions : pages 5/228 to 5/232

Schemes : pages 5/234 and 5/235

5/215

Characteristics

TeSys contactors
Magnetic latching contactors

Contactor type

CR1 F150 a 50 or 60 Hz a 400 Hz c c low consumption Latching Unlatching In operating cycles per hour V V V V 48415 48220 48220 48220 0.851.1 Uc 0.851.1 Uc 120

CR1 F185

CR1 F265

Control circuit characteristics


Rated control circuit voltage (Uc)

Control voltage limits a and c Maximum operating rate at ambient temperature y 40 C Mechanical durability Average consumption 50/60 Hz

In millions of operating cycles 1 VA Latching 1-pole VA 2-pole VA 1100 1600 1650 3-pole VA 100 1600 1650 4-pole VA Unlatching 1-pole VA 2-pole VA 7.3 8 9 3-pole VA 7.3 8 9 4-pole VA 400 Hz and c Latching 1-pole VA 2-pole VA 1260 1750 1800 3-pole VA 1260 1750 1800 4-pole VA Unlatching 1-pole VA 2-pole VA 10 11 12 3-pole VA 10 11 12 4-pole W 500 500 500 c low Latching 3/4-pole consumption W 15 20 40 Unlatching 3/4-pole ms 3540 3540 4550 Average operating time Latching at Uc (1) ms 50100 50100 50100 Unlatching (1) The closing time is measured from the moment the closing coil is energised to initial contact of the main poles. The opening time is measured from the moment the opening coil is energised to the moment the main poles separate. Nota : the arcing time depends on the circuit switched by the main poles. For 3-phase applications the arcing time is usually less than 10 ms. The load is isolated from the supply after a time equal to the sum of the opening time and the arcing time.

Auxiliary contact characteristics


Type of contacts Conventional thermal current Rated insulation voltage (Ui) Connection Operational power of contacts LAD N for contactors CR1 F A Conforming to IEC 60947-5-1 V Flexible or solid conductor with or without cable end mm2 LAD N for contactors CR1 F 10 690 1 x 1 min; 2 x 2.5 max d.c. supply Electrical durability (valid for up to 1200 operating cycles/hour) on an inductive load such as the coil of an electromagnet, without economy resistor, the time constant increasing with the load. V 48 125 250 440 W W 90 700 75 400 68 260 61 220

a.c. supply Electrical durability (valid for up to 3600 operating cycles/hour) on an inductive load such as the coil of an electromagnet: making current (cos 0.7) = 10 times the power broken (cos 0.4). V 48 115 230 400 600 VA VA 120 2600 280 7000 560 960 1440 13 000 15 000 9000

1 million operating cycles Occasional making capacity

Selection : pages 5/209 to 5/213

References : pages 5/218 to 5/227

Dimensions : pages 5/228 to 5/232

Schemes : pages 5/234 and 5/235

5/216

CR1 F400 48415 48220 48220 48220 0.851.1 Uc 0.851.1 Uc 120 1

CR1 F500

CR1 F630

CR1 BL 110500 110500 110500 0.851.1 Uc 0.851.1 Uc 120 1

CR1 BM

CR1 BP

CR1 BR

650 650 650 650 1100 1100 1100 1100 1450 1650 2100 1650 1650 1650 1650 1450 1650 2100 1850 1850 1850 1850 110 110 110 110 125 125 125 125 12 9.5 8 165 165 165 165 12 9.5 8 175 175 175 175 600 600 600 600 1000 1000 1000 1000 1600 1800 2300 1500 1500 1500 1500 1600 1800 2300 1700 1700 1700 1700 100 100 100 100 115 115 115 115 16 13 11 150 150 150 150 16 13 11 160 160 160 160 500 550 620 70 60 45 4075 4080 4080 100150 100150 100150 100150 50100 50100 50100 2040 2040 2040 2040 (1) The closing time is measured from the moment the closing coil is energised to initial contact of the main poles. The opening time is measured from the moment the opening coil is energised to the moment the main poles separate. Nota : the arcing time depends on the circuit switched by the main poles. For 3-phase applications the arcing time is usually less than 10 ms. The load is isolated from the supply after a time equal to the sum of the opening time and the arcing time. LAD N for contactors CR1 F 10 690 1 x 1 min; 2 x 2.5 max Operational power of contacts ZC4 GM for contactors CR1 B ZC4 GM for contactors CR1 B 20 660 2 min; 4 max a.c. supply Electrical durability (valid for up to 2400 operating cycles/hour) on an inductive load such as the coil of an electromagnet: making current (cos 0.7) = 10 times the power broken (cos 0.4). V 110 220 380 415 500 127 440 VA 2000 4000 4000 4000 3500 VA 14 000 23 000 35 000 45 000 35 000 d.c. supply Electrical durability (valid for up to 1200 operating cycles/hour) on an inductive load such as the coil of an electromagnet, without economy resistor, the time constant increasing with the load. V 110 120 440 500 W W 250 1600 250 800 230 400 200 360

1 million operating cycles Occasional making capacity

Selection : pages 5/209 to 5/213

References : pages 5/218 to 5/227

Dimensions : pages 5/228 to 5/232

Schemes : pages 5/234 and 5/235

5/217

References

TeSys contactors
Magnetic latching contactors
Control circuit: a.c. or d.c. supply

Maximum thermal current in category AC-1 40 C

Rated Number operational of poles current in category AC-3 (440 V max) A 150

Instantaneous auxiliary contacts

Basic reference, to be completed by adding the voltage code (1)

Weight

CR1 F1854

5
CR1 F500

CR1 BP33

275 185 350 265 500 400 700 500 1000 630 800 750 1 2 3 2 1 2 3 3 1 2 3 4 1 2 3 1250 1000 1 1 2 3 2 1 2 3 3 1 2 3 4 1 2 3 2000 1500 1 1 2 3 2 1 2 3 3 1 2 3 4 1 2 3 2750 1800 1 1 2 3 2 1 2 3 3 1 2 3 4 1 2 3 (1) Standard control circuit voltages: see page opposite. Characteristics : pages 5/228 to 5/217 Dimensions : pages 5/228 to 5/232

501614_1

501613_1

501612_1

A 250

3 4 3 4 3 4 3 4 3 4 3 4 1

2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1

CR1 F150pp CR1 F1504pp CR1 F185pp CR1 F1854pp CR1 F265pp CR1 F2654pp CR1 F400pp CR1 F4004pp CR1 F500pp CR1 F5004pp CR1 F630pp CR1 F6304pp CR1 BL31p12 CR1 BL31p21 CR1 BL31p30 CR1 BL32p12 CR1 BL32p21 CR1 BL32p30 CR1 BL33p12 CR1 BL33p21 CR1 BL33p30 CR1 BL34p12 CR1 BL34p21 CR1 BL34p30 CR1 BM31p12 CR1 BM31p21 CR1 BM31p30 CR1 BM32p12 CR1 BM32p21 CR1 BM32p30 CR1 BM33p12 CR1 BM33p21 CR1 BM33p30 CR1 BM34p12 CR1 BM34p21 CR1 BM34p30 CR1 BP31p12 CR1 BP31p21 CR1 BP31p30 CR1 BP32p12 CR1 BP32p21 CR1 BP32p30 CR1 BP33p12 CR1 BP33p21 CR1 BP33p30 CR1 BP34p12 CR1 BP34p21 CR1 BP34p30 CR1 BR31p12 CR1 BR31p21 CR1 BR31p30 CR1 BR32p12 CR1 BR32p21 CR1 BR32p30 CR1 BR33p12 CR1 BR33p21 CR1 BR33p30 CR1 BR34p12 CR1 BR34p21 CR1 BR34p30

kg 3.500 3.800 4.600 5.400 7.400 8.500 9.100 10.200 11.300 12.900 18.600 21.500 32.000 32.000 32.000 45.000 45.000 45.000 58.000 58.000 58.000 72.000 72.000 72.000 31.000 31.000 31.000 44.000 44.000 44.000 57.000 57.000 57.000 71.000 71.000 71.000 41.000 41.000 41.000 65.000 65.000 65.000 94.000 94.000 94.000 120.000 120.000 120.000 52.000 52.000 52.000 85.000 85.000 85.000 129.000 129.000 129.000 160.000 160.000 160.000

Selection : pages 5/209 to 5/213

Schemes : pages 5/234 and 5/235

5/218

References

TeSys contactors
Magnetic latching contactors
Accessories

Accessories for contactors CR1 F


Description
501377_1

Instantaneous auxiliary contacts Time delay auxiliary contacts Contact blocks with protected terminals for 3-pole contactors (for mounting on contactors with closed arc chamber) Power terminal protection shrouds LAD N

Number of contacts or shrouds (1) (1) Set of 2 blocks

For use on

Reference

Weight kg 0.050 0.060 0.300

CR1 F CR1 F CR1 F150 and CR1 F185

LAD N (1) LAD p (1) LA9 F103

Set of 6 shrouds for 3-pole contactors

CR1 CR1 CR1 CR1 CR1 CR1 CR1 CR1 CR1 CR1

F150 and F185 F265 to F500 F630 F1504 and F1854 F2654 to F5004 F6304

LA9 F702 LA9 F703 LA9 F704 LA9 F707 LA9 F708 LA9 F709

0.250 0.250 0.250 0.300 0.300 0.300

501616_1

Set of 8 shrouds for 4-pole contactors

LA9 F103 Description


501617_1

Application For assembly of reversing contactors and changeover contactor pairs

Reference See pages 5/220 and 5/221

Mechanical interlock and power connections

Accessories for contactors CR1 B


Description Application Reference Mechanical interlock For vertical assembly of EZ2 LB0601 with mounting reversing contactors and accessories (3) changeover contactor pairs Kit containing 2 For mounting on LA9 B103 1.620 bar mounting brackets 120 or 150 mm centres (1) For maximum number per contactor and complete reference, see page 5/111. (2) Standard control circuit voltages (for other voltages, please consult your Regional Sales Office): Volts 48 110 125 127 220 230 240 250 380 400 415 440 500 Weight kg 1.560

LA9 F70p
501618_1

For contactors CR1 F


a 50/60 Hz a 400 Hz c c low consumption E7 E7 E7 EZ7 F7 F7 F7 FZ7 G7 G7 G7 GZ7 M7 M7 M7 MZ7 M7 M7 M7 U7 Q7 Q7 N7

For contactors CR1 B


a 50400 Hz F G M M U Q V N R S c FD GD MD UD UCD RD SD (3) Positive mechanical interlocking between 2 vertically mounted contactors of identical or different ratings. Connecting rods and cranks assembled on right-hand sides, crank pins on the pole side. Vertical fixing centre distance between the two contactors: 600 mm.

EZ2 LB0601

Selection : pages 5/209 to 5/213

Characteristics : pages 5/228 to 5/217

Dimensions : pages 5/228 to 5/232

Schemes : pages 5/234 and 5/235

5/219

Mounting

TeSys contactors
Magnetic latching contactors
Components for assembling reversing contactors and changeover contactor pairs CR1 F Horizontally or vertically mounted

Horizontally mounted
Mechanical interlocks
Reversers assembled using 2 contactors of identical rating, type: CR1 F150 CR1 F185 CR1 F265 CR1 F400 CR1 F500 CR1 F630 LA9 F p970

Sets of power connections


Reversing contactors LA9 F p976
L1 L2 L3

3 or 4-pole changeover contactor pairs LA9 Fp977 or LA9 F p982


3 1/L3 5 1/L2 7 1/L1 1 2/L1 3 2/L2 5 2/L3 1N 2N 7 N 8 A2 E1 A1

A1

A1

A2 E1

A2 E1

A2 E1

A1

4 L2

L1

Vertically mounted
Mechanical interlocks
Reversers assembled using 2 contactors of identical rating, type: CR1 F150 CR1 F185 CR1 F265 CR1 F400 CR1 F500 CR1 F630 LA9 FF4F LA9 FG4G Assembly A LA9 FH4H LA9 FJ4J LA9 FK4K LA9 FL4L Assembly C

Reversers assembled using 2 contactors of different ratings, type: CR1 F150 CR1 F185 CR1 F265 CR1 F400 CR1 F500 CR1 F630

LA9 FG4F

Assembly A

LA9 FH4F LA9 FJ4F LA9 FK4F LA9 FL4F LA9 FH4G LA9 FJ4G LA9 FK4G LA9 FL4G

Assembly B

LA9 FJ4H LA9 FK4H LA9 FL4H LA9 FK4J LA9 FL4J LA9 FK4K

Assembly C

Reversers assembled using 3 contactors of identical or different ratings

LA9 F p4p4p

CR1 F500

F150 F185 F265 F400 F500 F630 F150 F185 F265 F400 F500 F630 F150 F185 F265 F400 F500 F630

Warning: the contactor ratings must be in decreasing size from top to bottom.

CR1 F265

CR1 F185

5/220

L3

References

TeSys contactors
Magnetic latching contactors
Components for assembling reversing contactors and changeover contactor pairs CR1 F

Reversers assembled using 2 contactors of identical rating


Contactor type Set of power connections 3-pole Reference For assembly of 3-pole reversing contactors for motor control (1) 4-pole Reference LA9 LA9 LA9 LA9 LA9 LA9 FF977 FG977 FH977 FJ977 FK977 FL977 Weight kg 0.600 0.780 1.500 2.100 2.350 3.800 0.460 0.610 1.200 1.800 2.300 3.400 Mechanical interlock Kit reference Weight kg 0.060 0.060 0.140 0.140 0.140 0.150 0.345 0.350 1.060 1.200 1.200 1.220 0.060 0.060 0.140 0.140 0.140 0.150 0.345 0.350 1.060 1.200 1.200 1.220

Horizontally mounted
CR1 CR1 CR1 CR1 CR1 CR1 CR1 CR1 CR1 CR1 CR1 CR1 F150 F185 F265 F400 F500 F630 F150 F185 F265 F400 F500 F630 F1504 F1854 F2654 F4004 F5004 F6304 F1504 F1854 F2654 F4004 F5004 F6304 LA9 FF976 LA9 FG976 LA9 FH976 LA9 FJ976 LA9 FK976 LA9 FL976 (2) (2) (2) (2) (2) (2) LA9 FF982 LA9 FG982 LA9 FH982 LA9 FJ982 LA9 FK982 LA9 FL982 (2) (2) (2) (2) (2) (2) LA9 LA9 LA9 LA9 LA9 LA9 LA9 LA9 LA9 LA9 LA9 LA9 LA9 LA9 LA9 LA9 LA9 LA9 LA9 LA9 LA9 LA9 LA9 LA9 FF970 FG970 FJ970 FJ970 FJ970 FL970 FF4F FG4G FH4H FJ4J FK4K FL4L FF970 FG970 FJ970 FJ970 FJ970 FL970 FF4F FG4G FH4H FJ4J FK4K FL4L

Vertically mounted

For assembly of 4-pole changeover contactor pairs

Horizontally mounted
CR1 CR1 CR1 CR1 CR1 CR1 CR1 CR1 CR1 CR1 CR1 CR1

Vertically mounted

Reversers assembled using 2 contactors of different ratings


Contactor type At bottom For assembly of 3 or 4-pole changeover contactor pairs At top Mechanical interlock Kit reference Weight kg or F1854 or F2654 or F4004 or F5004 or F6304 or F2654 or F4004 or F5004 or F6304 or F4004 or F5004 or F6304 or F5004 or F6304 or F6304 LA9 FG4F LA9 FH4F LA9 FJ4F LA9 FK4F LA9 FL4F LA9 FH4G LA9 FJ4G LA9 FK4G LA9 FL4G LA9 FJ4H LA9 FK4H LA9 FL4H LA9 FK4J LA9 FL4J LA9 FL4K Mechanical interlock Kit reference (4) LA9 Fp4p4p 0.350 0.870 0.930 0.940 0.940 0.860 0.940 0.940 0.950 1.130 1.130 1.140 1.200 1.210 1.210

Vertically mounted (3)


CR1 F185 CR1 F265 CR1 F400 CR1 F500 CR1 F630 CR1 F185 or F1854 CR1 F265 CR1 F400 CR1 F500 CR1 F630 CR1 F265 or F2654 CR1 F400 CR1 F500 CR1 F630 CR1 F400 or F4004 CR1 F500 CR1 F630 CR1 F500 or F5004 CR1 F630 Using 3 contactors (vertically mounted) of identical or different ratings CR1 F150 or F1504

For assembly of 3 or 4-pole reversing contactors

The contactor ratings must be in decreasing size from top to bottom. (1) A 3-pole reversing contactor for motor control can be converted into a 3-pole changeover contactor pair by removing the upper connecting links. (2) All power connections are to be made by the customer. (3) With identical or different number of poles. Power connections to be made by the customer. (4) Complete the reference by replacing the first dot with the code for the upper contactor, the second dot with the code for the middle contactor and the third dot with the code for the bottom contactor. Contactors CR1 F150 CR1 F185 CR1 F265 CR1 F400 CR1 F500 CR1 F630 Code F G H J K L Example: mechanical interlock for reversing contactor made up of 3 different contactors: CR1 F500 top, CR1 F26 middle and CR1 F185 bottom: LA9 FK4H4G.

Illustrations : page 5/220

Dimensions : pages 5/230 and 5/231

Schemes : pages 5/234 and 5/235

5/221

References

TeSys contactors
Magnetic latching contactors
Coils for contactors CR1 F

Standard coils
Usual voltages 50400 Hz 50 Hz, 60 Hz or c V V 48 110 127 208 220/230 240 380/400 415
501470_1

Resistance of winding at = 20 C Latching Unlatching 1.98 9.35 11.61 23.50 37.55 45.16 114.10 139.50 230.8 1453 1788 4098 5139 6544 12 447 16 717

Reference

Voltage Weight code

kg LX0 LX0 LX0 LX0 LX0 LX0 LX0 LX0 FF005 FF006 FF007 FF020 FF008 FF009 FF010 FF011 E7 F7 G7 L7 M7 U7 Q7 N7 0.440 0.440 0.440 0.440 0.440 0.440 0.440 0.440

For contactors CR1 F150

For contactors CR1 F185


LX0 FF009 48 110 127 208 220/230 240 380/400 415 1,42 6.92 8.45 21.30 26.27 32.95 82.29 102.30 220 1339 1676 3169 4729 4729 11 885 14 305 LX0 LX0 LX0 LX0 LX0 LX0 LX0 LX0 FG005 FG006 FG007 FG020 FG008 FG009 FG010 FG011 E7 F7 G7 L7 M7 U7 Q7 N7 0,560 0.560 0.560 0.560 0.560 0.560 0.560 0.560

For contactors CR1 F265


48 110 127 208 220/230 240 380/400 415 1.34 6.90 8.56 20.20 25.77 33.03 78.39 102.9 183.4 1031 1325 2654 4090 5002 11 803 15 006 LX0 LX0 LX0 LX0 LX0 LX0 LX0 LX0 FH005 FH006 FH007 FH020 FH008 FH009 FH010 FH011 E7 F7 G7 L7 M7 U7 Q7 N7 0.780 0.780 0.780 0.780 0.780 0.780 0.780 0.780
501471_1

For contactors CR1 F400


LX0 FH009 48 110 127 208 220/230 240 380/400 415 1.32 8.09 9.79 24.40 30.14 37.02 94.80 121.10 90.5 813 1027 2643 3309 4074 9380 11 763 LX0 FJ005 LX0 FJ006 LX0-FJ007 LX0 FJ020 LX0 FJ008 LX0 FJ009 LX0 FJ010 LX0 FJ011 E7 F7 G7 L7 M7 U7 Q7 N7 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120

For contactors CR1 F500


48 110 127 208 220/230 240 380/400 415 1.57 7.53 9.56 23.60 28.81 35.67 89.56 112.06 166 916 1159 2981 3733 4595 10 570 13 256 LX0 LX0 LX0 LX0 LX0 LX0 LX0 LX0 FK005 FK006 FK007 FK020 FK008 FK009 FK010 FK011 E7 F7 G7 L7 M7 U7 Q7 N7 1.220 1.220 1.220 1.220 1.220 1.220 1.220 1.220

For contactors CR1 F630


48 110 127 208 220/230 240 380/400 415 0.87 5.20 6.45 20.20 25.36 25.36 60.95 77.97 204 1423 1830 2961 4603 5658 10 676 13 003 LX0 LX0 LX0 LX0 LX0 LX0 LX0 LX0 FL005 FL006 FL007 FL020 FL008 FL009 FL010 FL011 E7 F7 G7 L7 M7 U7 Q7 N7 1.460 1.460 1.460 1.460 1.460 1.460 1.460 1.460

5/222

References (continued)

TeSys contactors
Magnetic latching contactors
Coils for contactors CR1 F

Special coils
Coils with two windings with common point, allowing the use of two separate power sources for latching and unlatching.
501472_1

Coil voltages at 50 Hz, 60 Hz, 400 Hz or c Latching Unlatching V V 220 24

Resistance of winding at = 20 C Latching Unlatching 29.5 39.5

Reference

Voltage Weight code kg

For contactors CR1 F150


LX0 FF224 MB7 0.440

For contactors CR1 F185


220 24 26.5 19 LX0 FG224 MB7 0.560

For contactors CR1 F265


LX0 FF030 220 24 26 29.5 LX0 FH224 MB7 0.780

For contactors CR1 F400


220 24 30 23 LX0 FJ224 MB7 1.120

For contactors CR1 F500


220 24 29 26 LX0 FK224 MB7 1.220

For contactors CR1 F630


220 24 26 41 LX0 FL224 MB7 1.460

Coils with low inrush consumption


Usual voltages c V 48 110 127 220 Resistance of winding at = 20 C Latching Unlatching 4.56 22.37 35.54 89.85 140.56 706.44 1086.36 3342.51 Reference Voltage Weight code kg LX0 LX0 LX0 LX0 FF055 FF056 FF057 FF058 EZ7 FZ7 GZ7 MZ7 0.440 0.440 0.440 0.440

For contactors CR1 F150

For contactors CR1 F185


48 110 127 220 5.19 25.50 32.75 102.44 106.54 536.26 732.64 2378.62 LX0 LX0 LX0 LX0 FG055 FG056 FG057 FG058 EZ7 FZ7 GZ7 MZ7 0.570 0.570 0.570 0.570

For contactors CR1 F265


48 110 127 220 5.19 25 30.98 97.89 74.26 364.61 458.45 1344.46 LX0 LX0 LX0 LX0 FH055 FH056 FH057 FH058 EZ7 FZ7 GZ7 MZ7 0.800 0.800 0.800 0.800

For contactors CR1 F400


48 110 127 220 5.05 25.39 31.86 98.19 36.36 171.49 221.20 648.79 LX0 LX0 LX0 LX0 FJ055 FJ056 FJ057 FJ058 EZ7 FZ7 GZ7 MZ7 1.150 1.150 1.150 1.150

For contactors CR1 F500


48 110 127 220 4.42 22.74 28.25 85.12 41 193.36 313.60 918.68 LX0 LX0 LX0 LX0 FK055 FK056 FK057 FK058 EZ7 FZ7 GZ7 MZ7 1.270 1.270 1.270 1.270

For contactors CR1 F630


48 110 127 220 3.94 19.36 25.39 74.44 59.17 365.33 452.27 1071.43 LX0 LX0 LX0 LX0 FL055 FL056 FL057 FL058 EZ7 FZ7 GZ7 MZ7 1.500 1.500 1.500 1.500

5/223

References

TeSys contactors
Magnetic latching contactors
Coils for contactors CR1 B

Coils with TC treatment (associated accessories, see page opposite)


Usual voltages c a 50400 Hz V V Resistance at = 20 C 19.7 25.2 77.2 94 128 197 257 WB1 WB1 WB1 WB1 WB1 WB1 WB1 KB140 KB134 KB136 KB139 KB125 KB126 KB138 Reference Weight

kg 1.120 1.120 1.120 1.120 1.120 1.120 1.120

For contactors CR1 Bp31


110125 220 250 110120 220240 380400 415440
501473_1

For contactors CR1 Bp32


WB1 KBppp 110 125 220 250 110 120127 220/230 240 380400 415440 9.6 11.4 19.7 32.5 49.7 77.2 128 160 WB1 WB1 WB1 WB1 WB1 WB1 WB1 WB1 KB133 KB121 KB140 KB124 KB122 KB136 KB125 KB137 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120

For contactors CR1 Bp33


110 125 220 250 110 120127 240 380415 440 7.2 9.6 11.4 32.5 61 94 128 WB1 WB1 WB1 WB1 WB1 WB1 WB1 KB123 KB133 KB121 KB124 KB135 KB139 KB125 1.120 1.120 1.120 1.120 1.120 1.120 1.120

For contactors CR1 Bp34


110 125 250 110 120127 220/230 240 380 400440 5.8 7.2 11.4 25.2 32.5 49.7 77.2 94 WB1 WB1 WB1 WB1 WB1 WB1 WB1 WB1 KB132 KB123 KB121 KB134 KB124 KB122 KB136 KB139 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120

Coils with TH treatment (associated accessories, see page opposite) Add suffix TH to the references selected above. Example: WB1 KB140TH.

5/224

References (continued)

TeSys contactors
Magnetic latching contactors
Coils for contactors CR1 B

Accessories for use with coils


Coils (TC or TH) Additional resistors (2)

(1) Automatic coil cut-out contact (3) Nb Reference Rectifier (4) Reference

R1
501474_1

Reference

R2 47 68 180 220 270 470 470

Reference

For contactors CR1 Bp31


WB1 KB140 WB1 KB134 WB1 KB136 WB1 KB139 WB1 KB125 DR2 SC0220 WB1 KB126
501475_1

68 68 220 270 330 470 1000

DR2 SC0068 DR2 SC0068 DR2 SC0220 DR2 SC0270 DR2 SC0330 DR2 SC0470 DR2 SC1000

DR2 SC0047 DR2 SC0068 DR2 SC0180 DR2 SC0220 DR2 SC0270 DR2 SC0470 DR2 SC0470

2 2 2 2 3 3 3

WB1 KB138

ZC4 GM2 ZC4 GM8 ZC4 GM2 ZC4 GM8 ZC4 GM2 ZC4 GM8 ZC4 GM2 ZC4 GM8 ZC4 GM2 ZC4 GM8 ZC4 GM2 ZC4 GM8 ZC4 GM2 ZC4 GM8

or or or or or or or

DR5 TE1U DR5 TE1U DR5 TE1S DR5 TE1S

For contactors CR1 Bp32


WB1 KB133 WB1 KB121 WB1 KB140 ZC4 GM2 WB1 KB124 WB1 KB122 10 47 100 120 220 330 470 680 DR2 SC0010 DR2 SC0047 DR2 SC0100 DR2 SC0120 DR2 SC0220 DR2 SC0330 DR2 SC0470 DR2 SC0680 33 39 47 120 150 220 470 560 DR2 SC0033 DR2 SC0039 DR2 SC0047 DR2 SC0120 DR2 SC0150 DR2 SC0220 DR2 SC0470 DR2 SC0560 1 1 1 1 1 1 1 1 PR4 FB0011 PR4 FB0010 PR4 FB0009 PR4 FB0007 PR4 FB0007 PR4 FB0006 PR4 FB0005 PR4 FB0004 DR5 TE1U DR5 TE1U DR5 TE1U DR5 TE1U DR5 TE1S DR5 TE1S

501476_1

WB1 KB136 WB1 KB125 WB1 KB137

For contactors CR1 Bp33


WB1 KB123 WB1 KB133 WB1 KB121 WB1 KB124 WB1 KB135 WB1 KB139 WB1 KB125 39 47 56 180 270 470 680 DR2 SC0039 DR2 SC0047 DR2 SC0056 27 39 47 DR2 SC0027 DR2 SC0039 DR2 SC0047 DR2 SC0120 DR2 SC0270 DR2 SC0390 DR2 SC0470 1 1 1 1 1 1 1 PR4 FB0012 PR4 FB0011 PR4 FB0010 PR4 FB0008 PR4 FB0006 PR4 FB0005 PR4 FB0004 DR5 TE1U DR5 TE1U DR5 TE1U DR5 TE1S DR5 TE1S

DR2-SC0180 120 DR2 SC0270 DR2 SC0470 270 390

DR2-SC0680 470

For contactors CR1 Bp34


WB1 KB132 PR4 FB0014 WB1 KB123 WB1 KB121 WB1 KB134
501477_1

33 47 56 150 180 270 390 560

DR2 SC0033 DR2 SC0047 DR2 SC0056 DR2 SC0150

27 33 56 120

DR2 SC0027 DR2 SC0033 DR2 SC0056 DR2 SC0120 DR2 SC0150 DR2 SC0220 DR2 SC0390 DR2 SC0470

1 1 1 1 1 1 1 1

PR4 FB0014 PR4 FB0012 PR4 FB0010 PR4 FB0008 PR4 FB0007 PR4 FB0007 PR4 FB0006 PR4 FB0005

DR5 TE1U DR5 TE1U DR5 TE1U DR5 TE1U DR5 TE1S DR5 TE1S

WB1 KB124 WB1 KB122 WB1 KB136 WB1 KB139 DR5 TE1U

DR2-SC0180 150 DR2 SC0270 DR2 SC0390 DR2 SC0560 220 390 470

(1) For connections, see page 5/235. (2) Weight of resistors DR2 SCpppp : 0.030 kg. (3) Weight of automatic coil cut-out contacts: ZC4 GMp : 0.030 kg and PR4 FB00pp : 0.600 kg. (4) Weight of rectifier DR5 TE1p : 0.100 kg. The rectifier is for use on a.c. only.

5/225

References

TeSys contactors
Magnetic latching contactors

Accessories and replacement parts for contactors CR1 F

References
501478_1

Description Complete sets of contacts for 3 or 4 poles (1)

For contactor 3-pole CR1 F150 CR1 F185 CR1 F265 CR1 F400 CR1 F500

Reference LA5 FF431 LA5 FG431 LA5 FH431 LA5 F400803 LA5 F500803 LA5 F630803 LA5 FF441 LA5 FG441 LA5 FH441 LA5 F400804 LA5 F500804 LA5 F630804 LA5 F15050 LA5 F18550 LA5 F26550 LA5 F40050 LA5 F50050 LA5 F63050 LA5 F150450 LA5 F185450 LA5 F265450 LA5 F400450 LA5 F500450 LA5 F630450

Weight kg 0.270 0.350 0.660 0.660 0.660 0.660 0.360 0.465 0.880 0.465 0.465 0.465 0.490 0.670 0.920 1.300 1.850 3.150 0.660 0.910 1.220 1.740 2.500 4.200

LA5 FG431 CR1 F630 4-pole CR1 F1504 CR1 F1854 CR1 F2654 CR1 F4004 CR1 F5004 CR1 F6304
501479_1

Arc chambers

3-pole

CR1 F150 CR1 F185 CR1 F265 CR1 F400 CR1 F500 CR1 F630

4-pole

CR1 F1504 CR1 F1854 CR1 F2654

LA5 F40050

CR1 F4004 CR1 F5004 CR1 F6304

(1) Set containing the following (per pole): 2 fixed contacts, 1 moving contact , 2 deflectors, 1 back-plate, clamping screws and washers.

5/226

References (continued)

TeSys contactors
Magnetic latching contactors

Accessories and replacement parts for contactors CR1 B

References (continued)
Description
501480_1

For contactors CR1 BL

Sets of contacts (1 moving contact, 1 fixed contact)

Number of sets required per pole 1

Unit reference of set PA1 LB80

Weight kg 0.420

CR1 BM CR1 BP PA1 LB80 (PA1 LB76 + PA1 LB75) CR1 BR Description Moving contact only (for one finger) Fixed contact only (for one finger) Blow-out horn only (for 1 finger) Arc chambers (for a single pole) PA1 LB89 For contactors All ratings All ratings All ratings CR1 BL CR1 BM ZC4 GM1 CR1 BP CR1 BR Auxiliary contact blocks All ratings All ratings All ratings All ratings N/C pole for automatic cut-out coil Set of moving and fixed contacts for N/C pole Arc chamber for N/C pole Electromagnet Description PA1 LB50 Return springs for moving part of electromagnet N/O pole springs All ratings All ratings All ratings All ratings For contactors CR1 B (1 pole) CR1 B (2, 3 or 4 poles) CR1 BL, BM or BP CR1 BR

1 2 3 Composition 1 N/O contact - normal 1 N/C contact - normal 1 N/O contact - gold flashed 1 N/C contact - gold flashed No. of parts required 1 2 1 per pole 1 per pole

PA1 LB80 PA1 LB80 PA1 LB80 Reference PA1 LB75 PA1 LB76 PA1 LB89 PA1 LB50 PA1 LB50 PA1 PB50 PA1 RB50 ZC4 GM1 ZC4 GM2 ZC4 GM9 ZC4 GM8 PR4 FB00pp (1) PV1 FA80 PN1 FB50 ET1 KB50 Reference DV1 RT292 DV1 RT292 DV1 RC201 DV1 RC155

0.420 0.420 0.420 Weight kg 0.220 0.200 0.120 3.700 3.700 6.200 8.500 0.030 0.030 0.030 0.030 0.600 0.035 0.220 10.600 Weight kg 0.050 0.050 0.020 0.020

501481_1

501483_1

501482_1

501484_1

(1) Reference to be completed, see page 5/225.

PR4 FB004pp

5/227

Dimensions

TeSys contactors
Magnetic latching contactors CR1 F

CR1 F150 to F500


Common side view CR1 F150, F185, F265 CR1 F400, F500

S1

(1)
=

F150 M8x25 F185 M8x25 F265 M10x35 =

44,5 6xM10x35 8x8,5

3x6,5 = =

X1

b b2

b1

J J1

= X1 = =
Z

G1 G

= Y Q P a P Q1 f

23,5

G G1

L c
CR1

P a

Q1 f
CR1

F150 F185 F265 3P 4P 3P 4P 3P 4P a 163.5 201.5 168.5 208.5 201.5 244.5 b 170 170 174 174 203 203 b1 137 137 137 137 145 145 b2 301 301 305 305 370 370 c 171 171 181 181 213 213 f 131 131 130 130 147 147 G 106 143 111 151 142 190 G1 80 80 80 80 96 96 J 106 106 106 106 106 106 J1 120 120 120 120 120 120 L 107 107 113.5 113.5 141 141 M 150 150 154 154 178 178 P 40 40 40 40 48 48 Q 26 26 29 29 39 34 Q1 57.5 55.5 59.5 59.5 66.5 66.5 S 20 20 20 20 25 25 S1 27 27 34 34 38 38 Y 44 44 38.5 30.5 30.5 21.5 Z 13.5 13.5 13.5 13.5 15.5 15.5 f = minimum distance required for coil removal. X1: Minimum electrical clearance according to operational voltage and breaking capacity. Voltage in V 200500 CR1 F150 10 CR1 F185 10 CR1 F265 10 (1) Power terminal protection shroud. 6601000 15 15 15

F400 3P a 213 G min. 66 b 206 b2 375 c 219 f 146 G supplied 80 G max. 102 G1 supplied 170 G1 min. 156 G1 max. 192 J 12 L 145 M 181 P 48 Q 43 Q1 74 S 25

4P 261 66 206 375 219 146 80 150 170 156 240 60 145 181 48 43 74 25

F500 3P 233 66 238 400 232 150 80 120 170 156 210 32 146 208 55 47 77 30

4P 288 66 238 400 232 150 140 175 230 156 265 27 146 208 55 47 77 30

f = minimum distance required for coil removal. X1: Minimum electrical clearance according to operational voltage and breaking capacity. Voltage in V 200500 6601000 CR1 F400 15 20 CR1 F500 15 20

CR1 F630
72 40 64 6xM12x45 = 4x10,5 =

(1)

60,5 Q 80 a 80 Q1 181 (2)

J1

155 197 255


Selection : pages 5/207 to 5/211

CR1 F630 3P 4P a 309 389 G supplied 180 240 G min. 100 150 G max. 195 275 J1 61 81 Q 60 60 Q1 89 89 X1: Min. electrical clearance according to operational voltage and breaking capacity. Voltage in V X1 200500 20 6901000 30 (1) Power terminal protection shroud. (2) Minimum distance required for coil removal.

X1

280 304 464

264

X1

Characteristics : pages 5/214 to 5/217

References : pages 5/218 to 5/227

Schemes : pages 5/234 and 5/235

5/228

180

120 180

Mounting

TeSys contactors
Magnetic latching contactors CR1 F

CR1 F150F265
Panel mounted On pre-slotted mounting plate AM1 PA, PB, PC On rails DZ5 MB on 120 mm centres

(1)

3x6,5 =

DZ5 MF5

110

AF1 EA6

110

120

= J c
CR1 c F150 3P 171 4P 171 G 3P 80 4P 80 J 3P 26.5 4P 45 J1 3P 57 4P 75.5 (1) Power terminal protection

= G J1 c c
F150 171 171 80 80 F185 181 181 80 80 F265 213 213 96 96 CR1 c G

15
F150 171 171 80 80 F185 181 181 80 80 F265 213 213 96 96

F185 181 181 80 80 29 49 59.5 79.5 shroud.

F265 213 213 96 96 44.5 68.5 61.5 85.5

CR1 c G

3P 4P 3P 4P

3P 4P 3P 4P

CR1 F150F650
On 2 notched uprights AM1 ECppp

110

AM1 EC200

AF1 CD081 + AF1 VC820 (2) AF1 CD101+ AF1 VC10

5
AF1 CD081+ AF1 VC820

(1)

AF1 CD061+ AF1 VA618 AF1 VA618 M6

AF1 CD061

AF1 VA618 M6 LA9 F100

110

120

10,5

25

G AM1 EC200

G AM1 EC200 G3

35

G1 G2

CR1 c

F150 F185 F265 F400 F500 F630 3P 171 181 213 213 226 250 4P 171 181 213 213 226 250 G (M6) 3P 80 80 96 4P 80 80 96 G1 ( 8.5) 3P 80 80 4P 80 140 G2 ( 10.5) 3P 180 4P 240 (1) AF1 CDppp or AF1 VAppp. (2) This AM1 EC200 upright is required when G2 or G3 is greater than 700 mm (please consult your Regional Sales Office).

Selection : pages 5/207 to 5/211

Characteristics : pages 5/214 to 5/217

References : pages 5/218 to 5/227

Schemes : pages 5/234 and 5/235

180

M6

8,5

5/229

Mounting (continued)

TeSys contactors
Magnetic latching contactors CR1 F

Reversing contactors 2 x CR1 F150F265


Horizontally mounted

Reversing contactors 2 x CR1 F400F630

3x6,5

P1

3x6,5 =

8x8,5 (1)

P1

8x8,5 (1) = 120 (2) = = 180 =


F500 485 595 238 238 80 140 170 230 156 156 84.5 79.5 66 66 39.5 34.5 112 112

110/120

= J1 G1

= J a

= G1

= J1

J1 J3

G G1

J J2 a

G G1

J1 J3

2 x CR1 a 3P 4P b 3P 4P G1 3P 4P J 3P 4P J1 3P 4P P1 3P 4P

F150 345 422 170 170 80 80 71 111 57 75.5 71 71

F185 357 437 174 174 80 80 78 118 59.5 79.5 78 78

F265 425 521 203 203 96 96 109 157 61.5 85.5 100 100

3P 4P b 3P 4P G 3P 4P G1 3P 4P J 3P 4P J1 3P 4P J2 3P 4P J3 3P 4P P1 3P 4P (1) Except F630: 4 x 10.5. (2) Except F630: 180.

2 x CR1 a

F400 446 542 206 206 80 80 170 170 157 157 64.5 112.5 67 67 19.5 67.5 107 107

F630 636 796 304 304 180 240 139 139 68.5 68.5 137 137

Selection : pages 5/207 to 5/211

Characteristics : pages 5/214 to 5/217

References : pages 5/218 to 5/227

Schemes : pages 5/234 and 5/235

5/230

Mounting (continued)

TeSys contactors
Magnetic latching contactors CR1 F

Reversing contactors
Vertically mounted with mechanical interlock LA9 Fppp. 2 contactors CR1 F of identical or different ratings (CR1 F150F630), see pages 5/220 and 5/221. Assembly A Assembly B

Assembly C

J3

80

(1) (3) = =
H

12,5 (5) (1)

G5

G1

12,5 (5) (1) F330 }120 F265 F400 F500 180 F630

G5

G1

= =

120

= =

(4)
J4 80 J2 J4 80 J2 9 12,5 G4 G2 J2

(1) Mechanical interlock shaft. (2) For assembly of contactors of different ratings only. (3) 3 x 6.5 mm for CR1 F150F265. (4) 3 x 6.5 mm for CR1 F265. (5) Mechanical interlock guide bracket. (6) 4 x 8.5 mm for CR1 F400, F500 or 4 x 10.5 mm. Assembly type A B LA9 F F4F G4F G4G H4F J4F K4F G1 3P 96 80 80 4P 96 80 140 G2 3P 4P G3 3P 0 3 0 21 45 45 4P 0 4 0 27 26 26 G4 3P 4P G5 3P 60 83 83 4P 83 83 83 H min. 200 210 220 240 250 270 max. 310 300 310 380 380 380 H1 min. 80 90 100 110 80 100 max. 190 180 190 250 210 210 J1 3P 133 134 134 149.5 137 157 4P 145 146 146 164.5 185 212 J2 3P 133 133 134 183 133 183 4P 145 145 146 145 145 145 J3 3P 48.5 53 53 4P 67 73 73 J4 3P 48.5 54 53 48.5 48.5 48.5 4P 67 69 73 67 67 67 (7) In this case, G4 is greater than G5.

180

(1)

(3) =

(1) (5)

(6)

F330 }120 F265 F400 F500 180 F630

(1)

(3)

H1

H1

G3 (2)

H1

J1

9 G3(2) J1

(4)

G3(2)

J1

F330 }120 F265 F400 F500 180 F630

(6)
120

(6)

5
L4F 180 240 35 17 74 74 310 380 140 210 241 321 133 145 48.5 67 H4G 96 96 19 23 60 83 250 380 120 250 149.5 164.5 134 146 53 73 J4G 80 80 42 22 83 83 250 380 90 220 137 185 134 146 53 73 K4G 80 140 42 22 83 83 270 380 110 220 157 212 134 146 53 73 L4G 180 240 33 13 74 74 310 380 150 220 241 321 134 146 53 73 C H4H 96 96 96 96 0 0 60 83 60 83 250 380 130 260 149.5 164.5 142.5 164.5 J4H 80 80 96 96 23 0 60 83 83 83 260 380 110 230 137 185 149.5 164.5 K4H 80 140 96 96 23 0 60 83 83 83 280 380 130 230 157 212 149.5 164.5 L4H 180 240 96 96 14 9 (7) 60 83 74 74 330 380 170 220 24 321 149.5 164.5 J4J 80 80 80 80 0 0 83 83 83 83 260 380 60 200 137 185 137 185 K4J 80 140 80 80 0 0 83 83 83 83 280 380 100 200 157 212 137 185 L4J 180 240 80 80 9 (7) 9 (7) 83 83 74 74 325 380 140 195 241 321 137 185 K4K 80 140 80 140 0 0 83 83 83 83 300 380 120 200 157 212 157 212 L4K 180 240 80 140 9 (7) 9 (7) 83 83 74 74 345 380 160 195 244 321 157 212 L4L 180 240 180 240 0 0 74 74 74 74 380 380 200 200 241 321 241 312

Selection : pages 5/207 to 5/211

Characteristics : pages 5/214 to 5/217

References : page 5/221

Schemes : pages 5/234 and 5/235

5/231

Dimensions

TeSys contactors
Magnetic latching contactors CR1 B

Contactors CR1 B
Common side view

Single-pole, 2-pole or 3-pole

4-pole

185 R

290 350 350

15 365

15

15

c 85 b c

260

44 N 30 15

P M L

Q1 30 30

P M1

51 M2 L

Q1 30

CR1 BL 1P 2P 50 50 59 59 16 16 345 445 285 385 121 121 100 100 100 100 122 122 10 10 30 30 9 9 CR1 BM 1P 2P 63 63 55 55 20 20 345 445 285 385 125 125 100 100 100 100 157 157 17 17 30 30 11 11 CR1 BP 1P 2P 100 100 55 55 20 20 385 540 325 480 125 125 150 150 110 110 173 173 20 20 60 60 11 11 CR1 BR 1P 2P 125 125 50 50 25 25 445 635 385 575 130 130 195 195 123 123 173 173 20 20 60 60 11 11

a b c L M M1 M2 N P Q1 R S T

3P 50 59 16 540 480 121 100 100 122 10 30 9

4P 50 59 16 760 308 392 121 100 100 122 10 30 9

3P 63 55 20 540 480 125 100 100 157 17 30 11

4P 63 55 20 760 308 392 125 100 100 157 17 30 11

3P 100 55 20 760 700 125 150 110 173 20 60 11

4P 100 55 20 1065 455 550 125 150 110 173 20 60 11

3P 125 50 25 885 825 130 195 123 173 20 60 11

4P 125 50 25 1065 455 550 130 195 123 173 20 60 11

Minimum electrical clearance


Values X1 and X2 are given for a breaking capacity of 10 In (3-phase a current). 3-phase a voltage 380-415-440 V X1 X2 500 V X1 X2 600 V X1 X2 1000 V X1 X2 CR1 BL 100 150 100 150 150 200 200 250 CR1 BM 100 150 100 150 150 200 200 250 CR1 BP 150 200 150 220 200 250 200 250 CR1 BR 200 250 200 250 200 250 250 300

X2

X1

Mechanical interlock for assembly of vertically mounted reversing contactors EZ2 LB0601

Selection : pages 5/207 to 5/211

A = (E112) 488

E = 600

Characteristics : pages 5/214 to 5/217

References : pages 5/218 to 5/227

Schemes : pages 5/234 and 5/235

5/232

Adjustment characteristics

TeSys contactors
5

Magnetic latching contactors CR1 B

501391_1

Complete pole
Adjustment of pick-up travel and pull-in travel
1

E e

2 3

1 2 3 4

Moving circuit Coil Moving circuit Return spring

N/O pole adjustment


1

F
3

1 2 3 4 5

Fixed contact Moving contact Pull-in gap adjustment Adjustment of application force Pole spring

5
4 5

N/C automatic coil cut-out pole adjustment


1

F
2

1 2 3 4 5

Fixed contact Moving contact Opening gap adjustment Adjustment of application force Pole spring

3 4 5

a.c. or d.c. supply with economy resistor (and rectifier on a)


Contactor type Electromagnet (EB5 KB50) Coil (WB1 KB) N/O power pole (PA1) N/C automatic coil cut-out pole (PR4) Pick-up travel (E) Pull-in travel (e) Pull-in voltage Drop-out voltage Application force (F ) to contact per pole Application force (F ) Opening gap (b) with electromagnet closed mm mm V V daN daN mm CR1 BL 30 10 0.75 Uc 0.30.5 Uc 30 0.9 3.5 0.5 CR1 BM 30 10 0.75 Uc 0.30.5 Uc 30 0.9 3.5 0.5 CR1 BP 30 10 0.75 Uc 0.30.5 Uc 30 (1) 0.9 3.5 0.5 CR1 BR 30 10 0.30.5 Uc 30 (2) 0.9 3.5 0.5

(1) Each pole has 2 contacts: the force must be applied evenly to each of these contacts. (2) Each pole has 3 contacts: the force must be applied evenly to each of these contacts. Selection : pages 5/207 to 5/211 Characteristics : pages 5/214 to 5/217 References : pages 5/218 to 5/227 Schemes : pages 5/234 and 5/235

5/233

Schemes

TeSys contactors
Magnetic latching contactors CR1 F

Contactors CR1 F

3-pole
3/L2 5/L3 1/L1 A1

4-pole
3/L2 A1 1/L1 5/L3 T3/6 7/L4 T4/8

A2 E1

T1/2

T2/4

T3/6

A2 E1

T1/2

Instantaneous auxiliary contacts (References : page 5/111)


1 N/O LAD N10 (1)
43 NO 43/NO (94)

1 N/C LAD N01 (1)


41/NC (92)

1 N/O + 1 N/C LAD N11


61/NC 53/NO

2 N/O LAD N20


53/NO 63/NO

2 N/C LAD N02


51/NC 61/NC

T2/4

2 N/O + 2 N/C LAD N22


53/NO 61/NC 83/NO 84 83/NO 84 71/NC 74 73/NO 72

62

64

52

44 (93)

42 (91)

1 N/O + 3 N/C LAD N13


81/NC 53/NO 61/NC 71/NC

4 N/O LAD N40


53/NO 63/NO 73/NO 83/NO

4 N/C LAD N04


51/NC 71/NC 61/NC 81/NC

54

53/NO

87/NO

53/NO 54

61/NC

54

62

76

75/NC

88

82

54

52

72

62

72

54

64

74

(1) Items in brackets refer to blocks mounted on right-hand side of contactor.

Instantaneous auxiliary contacts conforming to standard EN 50012 (References: page 5/111)


1 N/O +1 N/C LAD N11P
13/NO 21/NC

1 N/O +1 N/C LAD N11G


43/NO 31/NC

84

2 N/O + 2 N/C LAD N22P


13/NO 43/NO 21/NC 31/NC

62

82

2 N/O + 2 N/C LAD N22G


53/NO 63/NO 31/NC 41/NC

22

14

32

44

32

42

54

22

14

32

Front mounting add-on contact blocks - Dust and damp protected instantaneous auxiliary contacts (References : page 5/111)

53/NO

63/NO

53/NO

63/NO

53/NO

83/NO

53/NO

63/NO

73/NO

64

74

62

54

64

54

64

54

84

54

74

73/NO

61/NC

Time delay auxiliary contacts (References : page 5/111)


On-delay 1 N/O + 1 N/C LAD Tp
67/NO 55/NC

Off-delay 1 N/O + 1 N/C LAD Rp


57/NO 65/NC

On-delay 1 N/C + 1 N/O break before make LAD Sp


67/NO 55/NC

56

56

68

58

3-pole reversing contactors 2 x CR1 F150F630


L1 L2 L3

66

4-pole reversing contactors 2 x CR1 F1504F6304


1N 1/L3 1/L2 1/L1 2/L1 2/L2 2/L3 2N

68

A1

84

83/NO

2 N/O (24-50 V) LA1 DX20

2 N/O (5-24 V) LA1 DY20

44

2 N/O protected (24-50 V) 2 N/O standard LA1 DZ40

64

2 N/O protected (24-50 V) + 1 N/O + 1 N/C standard LA1 DZ31

A1

Horizontally mounted

A1

A2 E1

A2 E1

A2 E1

L1

L2

L3

Vertically mounted contactors using 2 contactors of identical or different ratings


1/L1 1/L2 1/L3 1/L1 1/L2 1/L3 1N

A1

A2 E1

A2 E1

A1

L3 L2 L1 3 1 5 3 A1 A1 1 5 7

N L3 L2 L1

A2 E1

A2 E1

2/L1

2/L2

2/L3

2/L1

2/L2

2/L3

Selection : pages 5/207 to 5/211

Characteristics : pages 5/214 to 5/217

References : pages 5/218 to 5/227

Dimensions : pages 5/228 and 5/231

5/234

2N

A2 E1

A1

62

61/NC

2 N/O + 2 N/C of which 1 N/O + 1 N/C make before break LAD C22

54

62

3 N/O + 1 N/C LAD N31

54

62

Schemes (continued)

TeSys contactors
Magnetic latching contactors

Contactors CR1 B
CR1 Bp31p12
A1

CR1 Bp31 p21


A1

CR1 Bp31p30
A1

A2

A2

CR1 Bp32p12
A1

CR1 Bp32 p21


A1

CR1 Bp32p30
A1

A2

A2

CR1 Bp33p12
A1

CR1 Bp33 p21


A1

CR1 Bp33p30
A1

A2

CR1 Bp34p12
A1

A2

CR1 Bp34 p21


A1

CR1 Bp34p30
A1

A2

A2

Wiring schemes
Contactors CR1 F and CR1 B Contactors CR1 F with thermal overload relay
1 L1 3 L2 5 L3 KM1:5

Connectors CR1 B
KM1:1 KM1:5

KM1 2 4 6 97 95

A2

A2

A2

A2

13

21

F1 2 4 6

S2

F1 A1 96

13

13

22

14

14

R1

KM1

A2

KM1:1

(1) automatic coil cut-out contact ZC4 GM or PR4 FB00pp S1: latching pushbutton S2: unlatching pushbutton

Coils for contactors CR1 F


Pushbutton control
Start

Scheme of internal circuit

A1

CR1

Latching winding Stop

14

M 3c

S1

R2

KM1

13 A2

A1 E1

14

13

S1

KM1

98

97

95 2

F1 96 98

S2

KM1

(1)

14

A1

a()/c
Switch control

A2 E1

a(+)/c
A2

CR1

Start/Stop

Unlatching winding

A1

E1

A2 E1

CR1

a()/c

a(+)/c

Warning : terminal A2 is common to both windings in all cases.

Selection : pages 5/207 to 5/211

Characteristics : pages 5/214 to 5/217

References : pages 5/218 to 5/227

Dimensions : page 5/232

5/235

Selection guide

Modular equipment

Applications

Control of lighting, heating, hot water systems, ventilation systems and small motors

Functions

Contactors for standard applications

Dual tariffcontactors

Rating

1663 A

1663 A

Number of 17.5 mm modules (variable, depending on size and number of poles)

13

14

Device type

GC

GY

Pages

5/246

5/260

5/236

Control of lighting, heating, hot water systems, ventilation systems and small motors

Direct control of motors

Fuse protection

Motor control and protection

Impulse relays

Rotary switch disconnectors

Single, 2, 3 or 4-pole fuse carriers, with or without neutral

Thermal-magnetic motor circuit-breakers

16 A

2580 A

Up to 125 A

0,132 A

2.5

18

2.5

GF 16

VVD, VVE

DF6, GK1

GV2 M

5/250

Please consult your Regional Sales Office

4/26

3/45

5/237

Presentation, standards

Modular equipment
5

Standard contactors, type GC

533704

Presentation
GC contactors are designed for use in modular panels and enclosures. These contactors feature: b Easy installation v quick clip-on fixing and locking onto 35 mm omega rail, v easy connection by means of ready-to-tighten, captive, pozidrive screw terminals. b Compact size All units have a common depth of 60 mm and width in modules of 17.5 mm (width of one module: 17.5 mm). b v v v v User safety use of materials conforming to strictest fire safety standards, live parts protected against direct finger contact, completely safe operation, state indication on front panel.

GC 25

Standards
This range of modular contactors has been designed taking into account the requirements of international standard IEC 61095. This standard is specific to Electromagnetic contactors for domestic and similar use. It has very strict requirements, meeting the expectations of users, with regard to the safety of equipment and persons in premises and areas accessible to the public. Conformity with this standard makes it possible to obtain the following quality labels without the need for additional tests: NF-USE, VDE, CEBEC, etc. Applications GC modular contactors are designed for switching all single-phase, 3-phase or 4-phase loads up to 100 A. Power switching These contactors have multiple applications in industrial, agricultural and commercial premises, hospitals and the home, i.e. wherever switching of a specific supply is required: b lighting, b heating, b ventilation, b motorised shutters or gates.

Selection : pages 5/240 to 5/243

Characteristics : pages 5/244 and 5/245

References : pages 5/246 and 5/247

Dimensions, schemes : pages 5/248 and 5/249

5/238

Setting-up precautions

Modular equipment
5

Standard contactors, type GC

Setting-up precautions
The contactor controls must be bounce free. If not, connect a coil suppression block 1 (GAP 21, 22 or 23) across the coil terminals y 250 V. When several contactors which operate at the same time are mounted side by side, a GAC 5 ventilation 1/2 module 2 must be fitted every 2 contactors.

It is advisable to mount electronic units at the bottom of the modular panel and to separate them from electromechanical units by a space 3 equal to one module, or by 2 ventilation 1/2 modules (GAC 5).

3
Derating of contactors mounted in a modular enclosure if the temperature within the enclosure is > 40 C
Contactor rating 40 C 16 A 16 A 25 A 25 A 40 A 40 A 63 A 63 A 100 A 100 A (1) Ventilation 1/2 module must be fitted 50 14 22 36 57 87 C A A A A A 60 13 20 32 50 80 C (1) A A A A A

Selection : pages 5/240 to 5/243

Characteristics : pages 5/244 and 5/245

References : pages 5/246 and 5/247

Dimensions, schemes : pages 5/248 and 5/249

5/239

Contactor selection for lighting circuits

Modular equipment
5

Modular contactors

Lighting (Maximum number of lamps depending on the power of each unit)


Presentation of installations according to type of supply
Single-phase circuit, 230 V
230V L1 N

3-phase circuit, 230 V


230V 230V L1 L2 L3 230V

The maximum number of lamps which can be operated per phase is equal to the number of lamps in the single phase 230 V table divided by 3.

3-phase circuit, 400 V (with neutral)


L1 230V L2 L3 N

Contactor rating for a single-phase 230 V circuit (single-pole)


Fluorescent lamps with starter Single fitting P (W) IB (A) C (F) Non corrected 20 40 50 80 110 0.39 0.43 0.70 0.80 1.2 20 28 60 90 13 17 35 56 10 15 30 48 7 10 20 32 With parallel correction 20 40 58 80 110 0.19 0.29 0.46 0.57 0.79 5 5 7 7 16 15 20 40 60 15 20 40 60 10 15 30 43 10 15 30 43 5 7 14 20 Contactor rating 16 25 40 63 A A A A

Maximum 22 number 30 of lamps 70 100 Twin fitting P (W) IB (A) C (F)

Non corrected 2 x 18 2 x 36 2 x 58 2 x 80 2 x 140 0.44 0.82 1.34 1.64 2.2 11 16 26 42 7 10 16 25 5 8 13 21 4 6 10 16

230V

The maximum number of lamps which can be operated per phase is equal to the total number of lamps in the singlephase 230 V table.

230V

With series correction 2 x 18 2 x 36 2 x 58 2 x 80 2 x 140 0.26 0.48 0.78 0.96 1.3 3.5 4.5 7 9 18 30 46 80 123 17 25 43 67 10 16 27 42 9 13 22 34 6 10 16 25

Contactor rating 16 25 40 63 A A A A

Maximum 20 number 30 of lamps 50 75

High pressure mercury vapour lamps Non corrected P (W) IB (A) C (F) 50 80 125 250 400 700 0.6 0.8 1.15 2.15 3.25 5.4 With parallel correction 50 80 125 250 400 700 1000 0.35 0.50 0.7 1.5 2.4 4 5.7 7 8 10 18 25 40 60 1 3 5 Contactor rating 16 25 40 63 A A A A

Maximum 15 10 8 4 2 1 10 9 9 4 3 2 number 20 15 10 6 4 2 15 13 10 6 4 2 of lamps 34 27 20 10 6 4 28 25 20 11 8 5 53 40 28 15 10 6 43 38 30 17 12 7 IB : value of current drawn by each lamp at its rated voltage. C : unit capacitance for each lamp. IB and C correspond to values normally quoted by lamp manufacturers

Characteristics : pages 5/244 and 5/245

References : pages 5/246 and 5/247

Dimensions, schemes : pages 5/248 and 5/249

5/240

Contactor selection for lighting circuits (continued)

Modular equipment
5

Modular contactors

Contactor rating for a single-phase 230 V circuit (single-pole) (continued)


Low pressure sodium vapour lamps Non corrected P (W) IB (A) C (F) 18 35 55 90 135 180 0.35 1.4 1.4 2.1 3.1 3.1 4 9 14 24 5 9 14 24 3 6 9 19 2 4 6 10 2 4 6 10 With parallel correction 18 35 55 90 135 180 0.35 0.6 0.6 0.9 0.9 0.9 5 20 20 26 45 40 14 21 40 60 3 5 10 15 3 5 10 15 2 4 8 11 1 2 4 6 1 2 5 7 Contactor rating 16 25 40 63 A A A A

Maximum 18 number 34 of lamps 57 91

High pressure sodium vapour lamps Non corrected P (W) IB (A) C (F) 70 1 150 250 400 1000 1.8 3 4.4 10.3 4 7 13 18 2 4 8 11 1 3 5 8 1 2 3 With parallel correction 70 150 250 400 1000 0.6 0.7 1.5 2.5 6 12 20 32 45 100 6 9 18 25 6 9 18 25 2 3 6 9 2 4 8 12 1 2 4 6 Contactor rating 16 25 40 63 A A A A

Maximum 8 number 12 of lamps 20 32

Metal iodine or halogen vapour lamps Non corrected P (W) IB (A) C (F) 35 70 150 250 400 1000 0.3 0.5 1 1.5 2.5 6 16 24 42 64 8 12 20 32 5 8 14 21 3 5 8 13 1 2 4 5 With parallel correction 39 70 150 250 400 1000 2000 0.3 0.5 1 1.5 2.5 6 5.5 6 12 20 32 45 85 60 12 18 31 50 6 9 16 25 4 6 10 15 3 4 7 10 2 3 5 7 1 3 4 1 2 3 5 Contactor rating 16 25 40 63 A A A A

Maximum 27 number 40 of lamps 68 106

Incandescent and halogen lamps Contactor rating 16 25 40 63 A A A A

P (W) IB (A)

60 75 100 150 200 300 0.26 0.32 0.44 0.65 0.87 1.3 25 38 70 100 19 28 50 73 12 18 35 50 10 14 26 37 7 10 18 25

500 1000 2.17 4.4 4 6 10 15 2 3 6 8

Maximum 30 number 45 of lamps 85 125

Halogen lamps used with transformer Contactor rating 16 25 40 63 A A A A

P (W) IB (A)

60 80 105 150 0.26 0.35 0.45 0.65

Maximum 9 8 6 4 of lamps 14 12 9 6 27 23 18 13 40 35 27 19 IB : value of current drawn by each lamp at its rated voltage. C : unit capacitance for each lamp. IB and C correspond to values normally quoted by lamp manufacturers Characteristics : pages 5/244 and 5/245 References : pages 5/246 and 5/247 Dimensions, schemes : pages 5/248 and 5/249

5/241

Contactor selection for heating circuits (continued)

Modular equipment
5

Modular contactors

Heating (AC-7a)
Single-phase, 2-pole switching

3-phase switching

Heating by resistive elements or by infra-red radiators, convectors or radiators, heating ducts, industrial furnaces. The current peak between the hot and cold states must not exceed 2 to 3 In at the moment of switch-on. Contactor selection according to power and required electrical life
Electrical durability (in operating cycles) Maximum power (kW) 100 x 103 150 x 103 200 x 10 3 500 x 103 10 6 3.5 3 2.2 1 0.8 5.4 8.6 13.6 21.6 3-phase switching 400 V (3-pole) 10 16 26 41 64.8 4.6 7.4 11.6 18.4 9 14 22 35 55.2 3.5 5.6 8.8 14 6.5 10 17 26.5 42 1.6 2.6 4 6.4 3.2 5 7.5 12 19.2 1.2 1.9 3 4.8 2.2 3.5 6 9 14.4 Contactor rating 16 A 25 A 40 A 63 A 100 A 16 A 25 A 40 A 63 A 100 A

Single-phase switching 230 V (2-pole)

Characteristics : pages 5/244 and 5/245

References : pages 5/246 and 5/247

Dimensions, schemes : pages 5/248 and 5/249

5/242

Contactor selection for motor control

Modular equipment
5

Modular contactors

Motor control

(AC-7b) Single-phase circuit, 230 V


U
L1

M
L2

3-phase circuit, 400 V


U
L1

V
L2 L3

Contactor selection according to maximum power in kW


230 V single-phase capacitor motor (2-pole) 0.55 1.1 2.2 4 400 V 3-phase motor Contactor rating (Ith) 16 A 25 A 40 A 63 A

2.2 4 7.5 11

Characteristics : pages 5/244 and 5/245

References : pages 5/246 and 5/247

Dimensions, schemes : pages 5/248 and 5/249

5/243

Characteristics

Modular equipment
Standard contactors, type GC

Contactor type

GC16 Conforming to IEC 61095 Conforming to VDE 0110 V V kV 500 500 4 in enclosure

GC25

GC40

GC63

GC100

Environment
Rated insulation voltage (Ui) Rated impulse withstand voltage (Uimp) Conforming to standards Product certifications Degree of protection Protective treatment Ambient air temperature around the device Maximum operating altitude Operating positions Shock resistance 1/2 sine wave = 10 ms Vibration resistance 5300 Hz Flame resistance Conforming to VDE 0106 Standard version Storage Operation Without derating Without derating Contactor open Contactor closed Contactor open Contactor closed C C m

IEC 61095, VDE 0637-3 and IEC 60947-5 for auxiliary contacts NF- USE, VDE, CEBEC, VE Protection against direct finger contact (IP 20 open, IP 40 in enclosure) TC - 40+ 70 - 5+ 50 (0.851.1 Uc) 3000 30 in relation to normal vertical mounting plane 10 gn 15 gn 2 gn 3 gn Conforming to IEC 61095

Pole characteristics

Number of poles Rated operational current (Ie) (Ue y 440 V) Rated operational voltage (Ue) Frequency limits Conventional thermal current (lth) Rated breaking and making capacity Permissible short time rating no current flowing for preceding 15 minutes with y 40 C Short-circuit protection by fuse or circuit breaker U y 440 V Average impedance per pole Power dissipated per pole Maximum cabling c.s.a. In AC-7a (heating) In AC-7b (motor control) Up to Of the operating current y 50 C Conforming to IEC 61095 (AC-7b) I rms 400 V 3-phase For 10 s For 30 s gl fuse Circuit-breaker I2t 230 V (at 3 kA rms 400 V prospective) At lth and 50 Hz A A V Hz A A

2, 3 or 4 16 5 25 8.5 40 15 63 25 100

250 two-pole contactors, 415 three and four-pole contactors 400 16 40 25 68 40 120 63 200 100

A A A A2s A2s m W mm2 mm2 mm2 mm2 mm2 mm2 N.m

128 40 16 5000 9000 2.5 0.65 6 4 6 1.5 6 4 1.4

200 62 25 10 000 14 000 2.5 1.6 6 4 6 1.5 6 4 1.4

320 100 40 16 000 17 500 2 3.2 25 16 16 4 25 6 3.5

504 157 63 18 000 20 000 2 8 25 16 16 4 25 6 3.5

800 250 100 1 10 35 35 35 10 5

For the above operational currents Flexible cable 1 conductor without cable end 2 conductors Flexible cable with cable end 1 conductor 2 conductors

Solid cable 1 conductor without cable end 2 conductors Tightening torque Power circuit connections

Selection : pages 5/240 to 5/243

References : pages 5/246 and 5/247

Dimensions, schemes : pages 5/248 and 5/249

5/244

Characteristics (continued)

Modular equipment
Standard contactors, type GC

Contactor type

GC16, GC25 single or 2-pole

GC16, GC25 3 or 4-pole GC40, GC63 2-pole

GC40, GC63 3 or 4-pole GC100 2-pole

GC100 4-pole

Control circuit characteristics


Rated control circuit voltage (Uc) Control voltage limits 50 Hz coils ( y 50 C) Average coil consumption at 20 C and at Uc a 50 Hz 50 or 60 Hz Operational Drop-out Inrush Sealed 50/60 Hz Closing "C" Opening "O" V 12240 V, for other voltages, please consult your Regional Sales Office 0.851.1 Uc 0.20.75 Uc 15 3.8 1.3 1030 1025 106 300 2.5 34 4.6 1.6 53 6.5 2.1 106 13 4.2

VA VA W ms ms

Maximum heat dissipation Operating time

Mechanical durability Maximum operating rate at ambient temperature y 50 C Maximum Flexible cable cabling c.s.a. without cable end Flexible cable with cable end Solid cable without cable end Tightening torque

In operating cycles In operating cycles per hour mm 2 1 or 2 conductors

1 conductor 2 conductors 1 or 2 conductors

mm 2 mm 2 mm 2

2.5 1.5 1.5

N.m

1.4

Instantaneous auxiliary contact characteristics


Rated operational voltage (Ue) Rated insulation voltage (Ui) Up to Conforming to IEC 60947-5 Conforming to VDE 0110 For ambient y 50 C Operating cycles Flexible or solid conductor mm 2 N.m V V V A 250 500 500 5 106 2.5 1.4

Conventional thermal current (Ith) Mechanical durability Maximum cabling c.s.a. Tightening torque

Selection : pages 5/240 to 5/243

References : pages 5/246 and 5/247

Dimensions, schemes : pages 5/248 and 5/249

5/245

References

Modular equipment
Standard contactors, type GC

Standard contactors, type GC


533709

Maximum current rating category AC-7a A 16

No. of poles Number of 17.5 mm modules

Sold in lots of

Basic reference, to be completed by adding the voltage code (1)

Weight

GC 2520

1 2 3 4 1 2

1 2

1 1 2 2 1 2

12 12 6 6 12 6

GC 1610pp GC 1620pp GC 1630pp GC 1640pp GC 1611pp GC 1622pp

kg 0.110 0.110 0.230 0.230 0.110 0.230

25
533710

1 2 3 4 1 2

1 2 2 4

1 1 2 2 1 2 1 2

12 12 6 6 12 6 12 6

GC 2510pp GC 2520pp GC 2530pp GC 2540pp GC 2511pp GC 2522pp GC 2502pp GC 2504pp

0.110 0.110 0.230 0.230 0.110 0.230 0.110 0.230

40

GC 4040

5
63

2 3 4 1 2

1 2 2 4

2 3 3 2 3 2 3

6 4 4 6 4 6 4

GC 4020pp GC 4030pp GC 4040pp GC 4011pp GC 4022pp GC 4002pp GC 4004pp

0.230 0.350 0.390 0.230 0.390 0.230 0.390

2 3 4 1 2

1 2 2 4

2 3 3 2 3 2 3

6 4 4 6 4 6 4

GC 6320pp GC 6330pp GC 6340pp GC 6311pp GC 6322pp GC 6302pp GC 6304pp

0.340 0.390 0.390 0.340 0.390 0.340 0.390

100

2 4

3 6

4 2

GC 10020pp GC 10040pp

0.680 0.780

GC 10020

(1) Standard Office): Volts 50 Hz 60 Hz

control circuit voltages (for other voltages, please consult your Regional Sales 12 J5 J6 24 B5 B6 48 E5 E6 110 F5 F6 220/240 M5 M6

Selection : pages 5/240 to 5/243

Characteristics : pages 5/244 and 5/245

Dimensions, schemes : pages 5/248 and 5/249

5/246

References (continued)

Modular equipment
Standard contactors, type GC

533715

Instantaneous auxiliary contact blocks


Number of contacts No. of poles Reference Weight

kg 2 1 1 GAC 0521 0.016

GAC 05pp
533715

GAC 0531

0.016

GAC 0511

0.016

Accessories
Description For use on Number Operational Sold in contactor of voltage lots of modules V 1 1248 1 Unit reference Weight

GAP 2p

Coil suppression blocks comprising 2 RC circuits

GAP 21

kg 0.090

48127

GAP 22

0.090

220240

GAP 23

0.090

Ventilation 1/2 module Clips onto 5 rail Cover plates GAC 5 GA1 Cp

1/2

10

GAC 5

0.015

5
1/2 10 GA1 C7 0.001 1 10 GA1 C6 0.001

Set of sealable terminal covers (10 top parts + 10 bottom parts) GW 254 GW 63p

16 or 25 A 3 or 4 contacts 40 or 63 A 2 contacts 40 or 63 A 3 or 4 contacts

GW 254

0.040

GW 632

0.040

GW 634

0.050

Selection : pages 5/240 to 5/243

Characteristics : pages 5/244 and 5/245

Dimensions, schemes : pages 5/248 and 5/249

5/247

Dimensions

Modular equipment
Standard contactors, type GC

Dimensions
Contactors
Common side view GC 1610, 1611, 1620 GC 2502, 2510, 2511, 2520 1 module GC 1622, 1640 GC 2504, 2522, 2530, 2540 2 modules

44,4

81

43,7 60 65

17,5

35

Common side view

GC 4002, 4011, 4020 GC 6302, 6311, 6320 2 modules

GC 4004, 4022, 4030, 4040 GC 6304, 6322, 6330, 6340 3 modules

44,4

81

43,7 60 65

35

52,5

Common side view

GC 10020 3 modules

GC 10040 6 modules

44,4

43,7 60 65

81

54

108

Selection : pages 5/240 to 5/243

Characteristics : pages 5/244 and 5/245

References : pages 5/246 and 5/247

Schemes : page 5/249

5/248

Dimensions (continued) schemes

Modular equipment
5

Standard contactors, type GC

Dimensions
Auxiliary contacts
GAC 0511, 0531 and 0521

Coil suppression blocks


GAP 21, 22 and 23

44,4

43,7 60 65

8,75 12,75

43,7 60 65

17,5

Clip-on ventilation 1/2 module


GAC 5

Cover plates
GA1 C6 GA1 C7

44

44,4

81

81

67

11,5

18

11,5

65

54

54

Schemes
Contactors
GC pp10
A1 1

GC pp20
A1 1 3

GC pp30
A1 1 3 5

GC pp40
A1 1 3 5 6 R5 R6 7 R8 R7 8

2 R1 R2

A2

A2

A2

GC pp11
R1 A1 1

GC pp22
R1 R3 A1 1 3

GC pp02
R1 R3 A1

A2

GC pp04
A1 R3 R4

R2

R2

R4

R2

R4

A2

A2

A2

Auxiliary contacts
GAC 0521
13/NO 21/NC

GAC 0531
13/NO 23/NO

GAC 0511
13/NO

14

22

14

24

14/NO

Selection : pages 5/240 to 5/243

Characteristics : pages 5/244 and 5/245

References : pages 5/246 and 5/247

12

Dimensions : page 5/248

A2

5/249

Presentation

Modular equipment
Impulse relays, type GF16

534004

Presentation
GF 16 impulse relays are designed for use in modular enclosures. They feature: b Easy installation v quick clip-on fixing and locking onto 35 mm omega rail, v easy connection by means of ready-to-tighten captive, pozidrive screw terminals. b Compact size Units have a common depth of 60 mm and width of 18 mm.
GF 16

b v v v

User safety live parts protected against direct finger contact, completely safe operation, state indication on front panel.

Standards
This range of modular impulse relays has been designed taking into account the requirements of international standard IEC 60669-2. This standard is specific to "Impulse relays". Conformity with this standard makes it possible to obtain the following quality labels without the need for additional tests: NF-USE, VDE, CEBEC, etc.

Functions Modular impulse relays are designed for opening and closing of circuits which are remotely controlled by impulses. The position is mechanically maintained. These impulse relays are used in lighting circuits when there are more than two switching points.

Power switching GF 16 impulse relays have multiple applications in industrial, agricultural and commercial premises, hospitals and the home, i.e. wherever switching of a specific lighting supply is required:

Characteristics : pages 5/252 and 5/253

References : page 5/254

Dimensions, schemes : page 5/255

5/250

Selection for lighting and heating circuits

Modular equipment
5

Impulse relays, type GF 16

Lighting circuits
Fluorescent lamps with starter
Single fitting Power in W Number of lamps Non corrected 18 70 36 35 58 21 With parallel correction 18 50 36 25 58 16

Twin fitting Power in W Number of lamps

With series correction 2 x 18 56 2 x 36 28 2 x 58 17

Incandescent lamps: filament lamps


Power in W Number of lamps 40 40 60 25 75 20 100 16 200 8

Incandescent lamps: halogen lamps


Power in W Number of lamps 300 5 500 3 1000 1 1500 1

Incandescent lamps: very low voltage halogen lamps


Power in W Number of lamps 20 70 50 28 75 19 100 4

Low pressure sodium vapour lamps


Non corrected Power in W Number of lamps 55 24 90 15 135 10 180 7

High pressure sodium vapour lamps


Non corrected Power in W Number of lamps 250 5 400 3 1000 1

Heating circuits
Single-phase 230 V, 2-pole
Power in kW 3.6

Characteristics : pages 5/252 and 5/253

References : page 5/254

Dimensions, schemes : page 5/255

5/251

Characteristics

Modular equipment
Impulse relays, type GF 16

Environment
Rated insulation voltage (Ui) Conforming to IEC 60947-1-5 Conforming to VDE 0110 Rated impulse withstand voltage (Uimp) Conforming to standards Product certifications Degree of protection Protective treatment Ambient air temperature around the device Conforming to VDE 0106 Standard version Storage Operation Maximum operating altitude Operating positions Shock resistance 1/2 sine wave = 10 ms Without derating Without derating Impulse relay open Impulse relay closed Vibration resistance 5300 Hz Impulse relay open Impulse relay closed C C m V V kV 400 400 4 in enclosure IEC 60669-1 and 60669-2, NF C 61-112 NF-USE, CEBEC, ASE, KEMA, N, S, D, FI, VDE Protection against direct finger contact IP 20 open, IP 40 in enclosure TC - 40+ 80 - 20+ 50 2000 90 in relation to normal vertical mounting plane Please consult your Regional Sales Office Please consult your Regional Sales Office 4 gn 4 gn

Pole characteristics
Number of poles Rated operational current (Ie) (Ue y 250 V) Rated operational voltage Conventional thermal current (lth) Permissible short time rating no current flowing for preceding 15 minutes with y 40 C In AC-7a (heating) A V y 50 C For 1 s For 10 s For 30 s Short-circuit protection by fuse or circuit-breaker gl fuse Circuit-breaker I2t (at 3 kA rms prospective) At lth and 50 Hz A A A A A A2s m W 1 or 2 16 250 16 320 96 48 16 5000 4 1 Min. 0.5 0.5 0.5 0.5 0.5 0.5 1.4 Max. 6 4 6 4 6 4

Average impedance per pole Power dissipated per pole Maximum cabling c.s.a.

Flexible cable without cable end

1 conductor 2 conductors

mm2 mm2 mm2 mm2 mm2 mm2 N.m

Flexible cable with cable end

1 conductor 2 conductors

Solid cable without cable end

1 conductor 2 conductors

Tightening torque

Power circuit connections

Presentation : page 5/250

Selection : page 5/251

References : page 5/254

Dimensions, schemes : page 5/255

5/252

Characteristics (continued)

Modular equipment
Impulse relays, type GF 16

Control circuit characteristics


Rated control circuit voltage (Uc) V 12240 V, for other voltages, please consult your Regional Sales Office

Control voltage limits ( < 50 C) Average consumption at 20 C and at Uc Operating time

V Operating threshold, dual frequency 50/60 Hz Inrush at 50 Hz VA

0.851.1 Uc

19

Closing "C"

ms

70

Opening "O"

ms

70

Minimum impulse time

ms

70

Mechanical durability

106 operating cycles

Electrical durability AC-21 200 000 operating cycles

AC-22

100 000 operating cycles

Maximum operating rate

Operating cycles per hour

900

Maximum cabling c.s.a. Flexible cable without cable end Flexible cable with cable end 1 or 2 conductors mm 2 2.5

5
1 conductor mm 2 2.5

2 conductors

mm 2

1.5

Solid cable without cable end Tightening torque

1 or 2 conductors

mm 2

1.5

N.m

1.4

Presentation : page 5/250

Selection : page 5/251

References : page 5/254

Dimensions, schemes : page 5/255

5/253

References

Modular equipment
Impulse relays, type GF 16

534005

Impulse relays type GF 16


Maximum current rating category AC-1 Composition Coil voltages a 50/60 Hz c Sold in lots of Unit reference Weight

A 16

V 12 24

V 6 12 24 48 110

12 12 12 12 12 12

GF 1610J7 GF 1610B7 GF 1610E7 GF 1610F7 GF 1610M7 GF 1610U7

kg 0.110 0.110 0.110 0.110 0.110 0.110

GF 1610 48 110 220 230/240

12 24 48 110 220 230/240

6 12 24 48 110

12 12 12 12 12 12

GF 1620J7 GF 1620B7 GF 1620E7 GF 1620F7 GF 1620M7 GF 1620U7

0.110 0.110 0.110 0.110 0.110 0.110

12 24 48 110 220 230/240

6 12 24 48 110

12 12 12 12 12 12

GF 1611J7 GF 1611B7 GF 1611E7 GF 1611F7 GF 1611M7 GF 1611U7

0.110 0.110 0.110 0.110 0.110 0.110

Presentation : page 5/250

Selection : page 5/251

Characteristics : pages 5/252 and 5/253

Dimensions, schemes : page 5/255

5/254

Dimensions, schemes

Modular equipment
5

Impulse relays, type GF 16

Dimensions
GF 1610, GF 1611, GF 1620

81

44 60 64 5,5

18

Schemes
GF 1610
A1 1

GF 1611
A1 R1 1

45

GF 1620
A1 1 2 3 4

A2

R2

A2

A2

Presentation : page 5/250

Selection : page 5/251

Characteristics : pages 5/252 and 5/253

References : page 5/254

5/255

Presentation standards

Modular equipment
5

Dual tariff contactors, type GY

812020

Presentation
GY "Dual tariff" contactors are designed for use in modular panels and enclosures. These contactors feature: b Easy installation v quick clip-on fixing and locking onto 35 mm omega rail, v easy connection by means of ready-to-tighten captive, pozidrive screw terminals. b Compact size All units have a common depth of 60 mm and width in modules of 17.5 mm (width of one module: 17.5 mm). b v v v v User safety use of materials conforming to strictest fire safety standards, live parts protected against direct finger contact, completely safe operation, state indication on front panel.

GY 25

Dual tariff contactors are designed for use with Electricity Supply Authority dual tariffs. They have a 4-position selector switch on the front panel: Stop (O) For switching off the load, e.g. for prolonged periods of absence. The contactor switches automatically during off peak hours as set by the Supply Authority remote control and thus supplies the load, (washing machine, dishwasher, convector heater, water heater) during this period, at an economy rate to the user. In this position, the contactor supplies the load to cater for additional requirements for hot water, heating, etc., but at the standard rate. The contactor returns automatically to the off-peak position at the start of the off-peak period. Facility for setting the contactor to continuous manual operation, ignoring the automation system and the Supply Authority control; setting and locking is achieved by means of a tool, with manual return to the AUTO position.

Off peak Automatic start (A)

Peak time Manual start (I)

Peak time Manual override with lock

Standards
This range of modular contactors has been designed taking into account the requirements of international standard IEC 61095. This standard is specific to Electromagnetic contactors for domestic and similar use. It has very strict requirements, meeting the expectations of users, with regard to the safety of equipment and persons in premises and areas accessible to the public. Conformity with this standard makes it possible to obtain the following quality labels without the need for additional tests: NF-USE, VDE, CEBEC, etc. Applications "Dual tariff" modular contactors are designed for switching all single-phase, 3-phase or 4-phase loads up to 63 A. Power switching GY contactors have multiple applications in industrial, agricultural and commercial premises, hospitals and the home, i.e. wherever switching of a specific supply is required: v lighting, v heating, ventilation, v motorised shutters or gates.

Selection : pages 5/240 to 5/243

Characteristics : pages 5/258 and 5/259

References : pages 5/260 and 5/261

Dimensions and schemes : pages 5/262 and 5/263

5/256

Setting-up precautions

Modular equipment
5

Dual tariff contactors, type GY

Setting-up precautions
The contactor controls must be bounce free. If not, connect a coil suppression block 1 (GAP 21, 22 or 23) across the coil terminals y 250 V. When several contactors which operate at the same time are mounted side by side, a GAC 5 ventilation 1/2 module 2 must be fitted every 2 contactors.

It is advisable to mount electronic units at the bottom of the modular panel and to separate them from electromechanical units by a space equal to one module 3 or by 2 ventilation 1/2 modules GAC 5

5
40C 16 A 25 A 40 A 63 A 50C 14 A 22 A 36 A 57 A 60 C (1) 13 A 20 A 32 A 50 A

Derating of contactors mounted in a modular enclosure if the temperature within the enclosure is > 40 C
Contactor rating 16 A 25 A 40 A 63 A

(1) Ventilation 1/2 module must be fitted

Selection : pages 5/240 to 5/243

Characteristics : pages 5/258 and 5/259

References : pages 5/260 and 5/261

Dimensions and schemes : pages 5/262 and 5/263

5/257

Characteristics

Modular equipment
Dual tariff contactors, type GY

Environment
Type
Rated insulation voltage (Ui) Conforming to IEC 61095 Conforming to VDE 0110 V V kV

GY 16
500 500 4 in enclosure

GY 25

GY 40

GY 63

Rated impulse withstand voltage (Uimp) Conforming to standards Product certifications Degree of protection Protective treatment Ambient air temperature around the device Maximum operating altitude Operating positions Shock resistance 1/2 sine wave = 11 ms Vibration resistance 5300 Hz Flame resistance Conforming to VDE 0106 Standard version Storage Operation Without derating Without derating Contactor open Contactor closed Contactor open Contactor closed

IEC 61095, VDE 0637-3 and IEC 60947-5 for auxiliary contacts NF-USE, VDE, CEBEC, VE Protection against direct finger contact IP 20 open, IP 40 in enclosure TC C C m - 40+ 70 - 5+ 50 (0.851.1 Uc) 3000 30 in relation to normal vertical mounting plane 10 gn 15 gn 2 gn 3 gn Conforming to IEC 61095

Pole characteristics

Number of poles Rated operational current (Ie) In AC-7a (heating) (Ue y 440 V) In AC-7b (motor control) Rated operational voltage (Ue) Up to Frequency limits Of the operating current Conventional thermal current (lth) Rated breaking and making capacity y 50 C Conforming to IEC 61095 (AC-7b) I rms 400 V 3-phase For 10 s For 30 s A A V Hz A A

2, 3 or 4 16 5 25 8.5 40 15 63 25

250 - 2-pole contactors, 415 - 3 and 4-pole contactors 400 16 40 25 68 40 120 63 200

Short time rating with no current flow for the previous previous 15 minutes with y 40 C Short-circuit protection by fuse or circuit breaker U y 440 V gl fuse 230V Circuit breaker I 2t (at 3 kA rms prospective) 400V Average impedance per pole At lth and 50 Hz Power dissipated per pole Maximum cabling c.s.a. Flexible cable without cable end Flexible cable with cable end Solid cable without cable end Tightening torque

A A

128 40

200 62

320 100

504 157

A A2s A2s m W

16 5000 9000 2.5 0.65

25 10 000 14 000 2.5 1.6

40 16 000 17 500 2 3.2

63 18 000 20 000 2 8

For the above operational currents 1 conductor 2 conductors 1 conductor 2 conductors 1 conductor 2 conductors Power circuit connections

mm2 mm2 mm2 mm2 mm2 mm2 N.m

6 4 6 1.5 6 4 1.4

6 4 6 1.5 6 4 1.4

25 16 16 4 25 6 3.5

25 16 16 4 25 6 3.5

Selection : pages 5/240 to 5/243

References : pages 5/260 and 5/261

Dimensions and schemes : pages 5/262 and 5/263

5/258

Characteristics (continued)

Modular equipment
Dual tariff contactors, type GY

Control circuit characteristics


Type GY 16, GY 25 single or 2-pole GY 16, GY 25 GY 40, GY 63 3 or 4-pole 3 or 4-pole GY 40, GY 63 2-pole 12240 V, for other voltages, please consult your Regional Sales Office

Rated control 50 or 60 Hz circuit voltage (Uc) Control voltage limits ( y 50 C) 50 Hz coils Operational Drop-out Average consumption at 20 C and at Uc a 50 Hz Inrush Sealed Heat dissipation Operating time 50/60 Hz Closing "C" Opening "O" In operating cycles

0.851.1 Uc 0.20.75 Uc

VA VA W ms ms

15 3.8 1.3 10 ... 30 10 ... 25 106 300

34 4.6 1.6

53 6,5 2.1

Mechanical durability

Maximum operating rate In operating cycles per hour at ambient temperature y 50 C Maximum cabling c.s.a. Flexible cable 1 or 2 conductors without cable end Flexible cable 1 conductor with cable end 2 conductors Solid cable without cable end Tightening torque 1 or 2 conductors

mm 2 mm 2 mm 2 mm 2 N.m

2.5 2.5 1.5 1.5 1.4

Instantaneous auxiliary contact characteristics


Rated operational voltage (Ue) Rated insulation voltage (Ui) Up to Conforming to IEC 60947-5 Conforming to VDE 0110 Conventional thermal current (Ith) Mechanical durability Maximum cabling c.s.a. Tightening torque For ambient y 50 C In operating cycles Flexible or solid conductor mm 2 N.m V V V A 250 500 500 5 106 2.5 1.4

Selection : pages 5/240 to 5/243

References : pages 5/260 and 5/261

Dimensions and schemes : pages 5/262 and 5/263

5/259

References

Modular equipment
Dual tariff contactors, type GY

Dual tariff contactors, type GY


Maximum current rating category AC-7a A 16 No. of poles Number of 17.5 mm modules Sold in lots of Basic reference, to be completed by adding the voltage code (1) Weight

812024

2 4 1

1 1

1 2 1 1 2 2 1 2 3 3 2 3 3

12 6 12 12 6 6 12 6 4 4 6 4 4

GY 1620pp GY 1640pp GY 1611pp GY 2520pp GY 2530pp GY 2540pp GY 2511pp GY 4020pp GY 4030pp GY 4040pp GY 6320pp GY 6330pp GY 6340pp

kg 0.110 0.230 0.110 0.110 0.230 0.230 0.110 0.230 0.350 0.390 0.340 0.390 0.390

25

2 3

GY 2520

4 1

812023

40

2 3 4

63

2 3

4 GY 6340

(1) Standard control circuit voltages (for other voltages, please consult your Regional Sales Office): Volts 12 24 48 110 220/240 50 Hz J5 B5 E5 F5 M5 60 Hz J6 B6 E6 F6 M6

Selection : pages 5/240 to 5/243

Characteristics : pages 5/258 and 5/259

Dimensions and schemes : pages 5/262 and 5/263

5/260

References

Modular equipment
Dual tariff contactors, type GY

812030

Instantaneous auxiliary contact blocks


Number of contacts Number of poles Reference Weight

1 2

GAC 0521 GAC 0531 GAC 0511

kg 0.016 0.016 0.016

GAP 2p
812029 812029

Accessories
Description For use on contactor Number of modules 1 Operational voltage in V 1248 48127 Sold in lots of 1 1 1 Unit reference GAP 21 GAP 22 GAP 23 Weight kg 0.090 0.090 0.090

Coil suppression blocks comprising 2 RC circuits

GAC 5
522643

GA1 Cp

220240

Ventilation 1/2 module clips onto 5 rail Cover plates GW 254

1/2

10

GAC 5

0.015

1/2 1

10 10

GA1 C7 GA1 C6

0.001 0.001

522644

Set of sealable terminal covers (10 top parts + 10 bottom parts)

16 or 25 A 2 3 or 4 contacts 40 or 63 A 2 2 contacts 40 or 63 A 3 3 or 4 contacts

1 1 1

GW 254 GW 632 GW 634

0.040 0.040 0.050

GW 63p

Selection : pages 5/240 to 5/243

Characteristics : pages 5/258 and 5/259

Dimensions and schemes : pages 5/262 and 5/263

5/261

Dimensions

Modular equipment
Dual tariff contactors, type GY

Dual tariff contactors


GY 1611, 1620 GY 2511, 2520 1 module GY 1640 GY 2530, 2540 2 modules

Common side view

44,4

81

43,7 64 69

17,5

35

Common side view

GY 4020 GY 6320 2 modules

GY 4030, 4040 GY 6330, 6340 3 modules

44,4

5
43,7 64 69 35 52,5

Selection : pages 5/240 to 5/243

Characteristics : pages 5/258 and 5/259

81

References : pages 5/260 and 5/261

Dimensions and schemes : page 5/263

5/262

Dimensions (continued), schemes

Modular equipment
5

Dual tariff contactors, type GY

Dimensions
Auxiliary contacts GAC 0511, 0531 and 0521 Coil suppression block GAP 21, 22 and 23

44,4

43,7 60 65
Clip-on ventilation 1/2 module GAC 5

8,75 12,75

43,7 60 65
Cover plates GA1 C6

17,5

GA1 C7

44

44,4

81

81

67

11,5

18

11,5

65

54

54

5
Schemes
Contactors GY pp20
A1 1 3

GY pp30
A1 1 3 5

GY pp40
A1 1 3 5 7

GY pp11
A1 R1 R2 1 2

A2

A2

A2

Auxiliary contacts GAC 0521


13/NO 21/NC

GAC 0531
13/NO 23/NO

GAC 0511
13/NO

14

22

14

24

14/NO

Selection : pages 5/240 to 5/243

Characteristics : pages 5/258 and 5/259

References : pages 5/260 and 5/261

12

Dimensions : page 5/262

A2

5/263

Contents

6 - Protection components Relays

Selection guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 6/2 b Motor protection v General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/4

k thermal overload relays


b Adjustable from 0,11 to 16 A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/8

3-pole thermal overload relays TeSys d


b Description, characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/12 b References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/16 b Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/19 b Dimensions, mounting, schemes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/20

3-pole electronic thermal overload relays LR9 D


b Description, characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/14 b References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/17 b Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/19 b Dimensions, mounting, schemes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/20

3-pole electronic thermal overload relays LR9 F


b Presentation, characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/24 b References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/28 b Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/30

b Dimensions, schemes, setting-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/32

Electronic over current relays LR97 D and LT47


b Presentation, description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/34 b Curves, characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/35 b References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/38 b Dimensions, mounting, schemes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/39

Multifunction protection relays LT6 P


b Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/40 b Characteristics, curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/42 b References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/48 b Dimensions, mounting, application schemes . . . . . . . . . . . . . . . . . . . . . page 6/50

Thermistor protection units for use with PTC thermistor probes, LT3 S
Selection guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 6/58 b General, characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/60 b References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/64 b Dimensions, schemes, setting-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/66 b Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/67

6/0

Single-pole magnetic over current relays RM1 XA


b Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/68 b References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/69 b Dimensions, schemes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/71

6/1

Selection guide

Protection components
Relays

Applications

Standard motor protection

Line protection

Protection

Motor overload Stalling Phase failure

Communication

Associated with contactor type

LC1 K, LP1 K

LC1 D

LC1 F

Motor current (In)

0.1116 A

0.1150 A

30630 A

Relay type references

LR2 K

LRp D

LR9 F

Pages

6/10

6/18 and 6/19

6/28 and 6/29

6/2

Machine protection

Standard motor protection

Motor protection and control Protection of resistors, bearings, capacitors Protection

Specific motor protection

Protection of slip ring motors and of circuits without current peaks

Overtorque Mechanical shocks Locked rotor Phase failure

Overtorque Mechanical shocks

Strong overcurrent Stalling

Frequent starting Harsh environments

Thermal overload Phase imbalance and phase failure Stalling Reversal of phase rotation Underload and protracted starting time Earth fault Too low power factor, cos

Yes

All contactors

0.338 A

0.360 A

0.7630 A

Unlimited

15 A

LR97 D

LT47

RM1 XA

LT3 S

LT6

6/38

6/69 and 6/70

6/64

6/48 and 6/49

6/3

General

Protection components
Motor protection

Operating conditions
There are many possible causes of electric motor failure. One of the most common, and which is often accidental, is the utilisation of motors beyond the operating limits defined by the manufacturer or in abnormal ambient conditions. A statistical survey carried out in Britain, covering 9000 incidents of motor failure, gave the following results:
Overloads Pollution (example: corrosive atmosphere) Phase failure Bearing failure Ageing (example: ambient temperature too high) Rotor faults Miscellaneous 30 % 19 % 14 % 13 % 10 % 5% 9%

These faults are related to motors with a power rating of 37 kW or more. An examination of the above results shows that, in more than 50 % of cases, the fault is due to the effects of heating. Leaving aside the replacement of wearing parts, such as bearings, slip rings, brushes, etc., the life of a rotating machine is linked to that of its insulation. Provided that the temperature rise limit is not exceeded, the life expectancy of insulating materials is extremely long. It is decreased by approximately one half for an excess temperature rise of 10 C. The operating temperature limit TL of an insulating material depends on the type of material and is the sum of the ambient air temperature AT (cooling air), the temperature rise limit TRL and an additional temperature rise value ATR considered necessary because the measurement of winding resistance variation does not determine the temperature of the hottest part of the motor winding, but only gives an average value for temperature rise. The diagram below defines the standardised limits for different classes of insulation. In all cases, the normal ambient cooling air temperature is fixed at 40 C.
ATR TRL

180 165 155 140 130 125 120 115 100 80 60 40

0 E B F H Insulation classes

6/4

AT

20

TL

General (continued)

Protection components
Motor protection

The rated power of a motor corresponds to its temperature rise limit for an ambient temperature of 40 C. The standard temperature rise limits for the different parts of a machine are given in the following table, which is an extract from publication IEC 60034-1. Temperature rise limit in C
Insulation class B F 80 100 90 (1) 60 (2) H 125 100 (1) 60 (2)

Insulated winding (measurement by resistance) Commutators and slip-rings 80 Bearings

60

When a motor is used at an ambient air temperature other than the normal value, its temperature rise limit should be modified in order to maintain the same maximum temperature limit. The result is that the motor operational power is no longer the same as its rated power. Also, the altitude of the installation, if this is above 1000 m, affects the cooling and increases the temperature rise. The following table gives the ratio between operational power and rated power, according to the operating conditions, for a given ambient temperature. It corresponds to insulation class B. Operational power / Rated power in watts
Altitude m 1000 1500 2000 2500 3000 3500 4000 Ambient temperature 30 C 35 C 40 C 1.07 1.04 1.00 1.04 1.01 0.97 0.93 0.89 0.83 1.01 0.98 0.95 0.91 0.86 0.81 0.97 0.94 0.91 0.87 0.83 0.78 45 C 0.96 0.93 0.90 0.87 0.84 0.80 0.75 50 C 0.92 0.89 0.86 0.84 0.80 0.76 0.72 55 C 0.87 0.84 0.82 0.79 0.76 0.72 0.68 60 C 0.82 0.79 0.77 0.75 0.71 0.68 0.64

The values shown in the above table are for guidance only. In effect, the derating of a motor depends on its size, insulation class, method of construction (self-ventilated or forced ventilation, degree of protection IP 23, IP 44, etc.), and varies according to the manufacturer. Also, in addition to the normal ambient conditions, the rated power of a motor is defined by the manufacturer for continuous duty S1. This covers continuous operation of sufficient duration to enable the motor to reach a steady temperature. It is this value of rated power that is normally shown on the motor plate. There are other standardised types of duty, such as temporary duty S2, or intermittent periodic duty type S3, S4 and S5, for which the motor manufacturer defines an operational power appropriate to each and different from the rated power.
(1) For temperature rise limits of 90 C and 100 C the brushes must be selected with the agreement of the motor manufacturer. (2) These limit values may be exceeded, depending on the quality of the grease used and the applied loads.

6/5

General

Protection components
Motor protection

Selection of thermal protection


To optimise the life of a motor, it is important to select the appropriate thermal protection which will prevent operation under abnormal heating conditions, whilst ensuring maximum continuity in the operation of the driven machine or associated plant by avoiding unnecessary stoppages. It is essential to know the real operating conditions: b ambient temperature, b operating altitude, b type of standard duty, in order to determine the operational values for the motor (power, current) and to be able to select efficient thermal protection. These operational values are given by the motor manufacturer. Various types of thermal protection devices are available: b thermal overload relays or thermal-magnetic motor circuit-breakers, b thermistor protection relays, with PTC thermistor probes (1) b multifunction relays.

Protection by thermal overload relay


A conventional thermal overload relay protects the motor in the following two cases: b overload, by monitoring the current drawn by each phase, b phase imbalance or failure, by its differential mechanism. It therefore covers 44% of the cases of motor failure. This type of protection relay is widely used, is extremely reliable and is a relatively low cost device. It is particularly recommended if there is a risk of rotor locking. Nevertheless, it has the disadvantage of not taking into account, with sufficient accuracy, the thermal state of the motor. The operating principle of this type of device is, in fact, based on the bending of bimetal strips caused by the current drawn by the motor. As the thermal inertias of the overload relay and motor are different, in some cases it may be possible to restart the motor following an overload trip even though its temperature is still too high.

Protection by instantaneous electronic over current relays


LR97 D and LT47 electronic over current relays have been developed to satisfy machine protection requirements. By monitoring the current through the current transformers with which they are equipped, they provide protection against: b overtorque or mechanical shock, b locked rotor (mechanical locking under steady state conditions), b phase failure. These relays are particularly recommended for providing mechanical protection on machines with: b high resistive torque, b high inertia, b and with strong probability of locking under steady state conditions. They do not incorporate a thermal overload memory and can therefore be used to provide motor protection in severe duty applications, such as: b long starting times, b frequent starting. These relays have definite time characteristics: current threshold and time based function Because of their two separate time settings "D-Time" (starting time) and "O-Time" (trip time during steady state), these over current relays can be combined with the motor-starter function.
(1) PTC: Positive Temperature Coefficient

6/6

General (continued)

Protection components
Motor protection

Resistance ()

4000

Protection by PTC thermistor relay


Better monitoring of the internal motor temperature can be provided by PTC thermistor probes, embedded in the motor windings during manufacture, associated with a thermistor protection relay (type LT3 S). PTC probes are resistors with a positive temperature coefficient. Their resistance value increases very rapidly when their temperature reaches the Nominal Operating Temperature threshold, indicated by NOT on the curve opposite. Their small size means that they have a low thermal inertia and can rapidly follow the temperature variations of their surroundings.
NOT -20

1330

550 250

100 50
NOT -5 NOT NOT +5

-20

Temperature (C)

NOT +15

This is the only solution for motor protection in applications involving severe starting/ stopping (duties S3, S4, S5) and, likewise, for applications where the motor could be inadvertently overcooled. Problems other than those due to thermal effect can also arise: earth fault, abnormal overheating of bearings, etc. More comprehensive protection can be obtained: b either by associating several types of protection device (example: thermal overload relay + thermistor protection relay + earth fault relay), b or by using a multifunction protection relay type LT6.

Markings complied with by universal probes Mark A (standard EC 60034-11-1A)

Protection relays
Relay type Thermal Over overload (1) current LR2 K, LRD, LR97D LR9 F Over current LT47 For use with PTC probes LT3 Multifunction LT6

Causes of overheating
Slight overload

Locked rotor

Underload

6
With PTC probes With PTC probes With PTC probes

Supply phase failure Ventilation fault

Abnormal rise in ambient temperature Shaft bearing seizure Insulation fault

Protracted starting time

Severe duty

With PTC probes

Ideally suited Possible solution Not suitable (no protection) (1) Or motor circuit-breaker type GV2 ME, for example.

6/7

Characteristics

Protection components
k thermal overload relays, adjustable from 0.11 to 16 A

Environment
Conforming to standards Product certifications Protective treatment Degree of protection Ambient air temperature around the device Conforming to IEC 60068 (DIN 50016) Conforming to VDE 0106 Storage For normal operation (IEC 60947) Operating limit Without derating C C C m IEC 60947, NF C 63-650, VDE 0660, BS 4941 UL, CSA TC (Klimafest, Climateproof) Protection against direct finger contact - 40...+ 70 - 20...+ 55 (without derating) - 30...+ 60 (with derating) (1) 2000 Vertical axis Horizontal axis

Maximum operating altitude Operating positions

Without derating Flame resistance Conforming to UL 94 Conforming to NF F 16-101 and 16-102 Shock resistance, hot state Conforming to IEC 60068, (1/2 sine wave, 11 ms) N/C contact Conforming to IEC 60068, N/O contact Vibration resistance, Conforming to IEC 60068, hot state N/C contact 5 to 300 Hz Conforming to IEC 60068, N/O contact Safe separation of Conforming to VDE 0106 circuits and IEC 60536 Cabling Screw clamp terminals Solid cable Flexible cable without cable end Flexible cable with cable end Philips head n 2 - 6 Self-extinguishing material V1 Conforming to requirement 2 10 gn 10 gn 2 gn 2 gn VLSV (2), up to 400 V Minimum 1 x 1.5 1 x 0.75 1 x 0.34 0.8 Directly under the contactor or reversing contactor Maximum 2x4 2x4 1 x 1.5 + 1 x 2.5

With derating (1)

mm2 mm2 mm2 N.m

Maximum to IEC 60947 1 x 4 + 1 x 2.5 2 x 2.5 1 x 1.5 + 1 x 2.5

Tightening torque Mounting Connections

Made automatically when mounted under the contactor, as follows : b contactor terminal A2 connected to overload relay terminal 96 on all products, b contactor terminal 14 connected to overload relay terminal 95 on products with 3 P + N/O. When using 3 P + N/C, or 4 P contactors, or the N/O auxiliary contact marked 13-14, at a voltage other than the coil voltage, break off the link marked 14.

Auxiliary contact characteristics


Number of contacts Conventional thermal current Short-circuit protection Conforming to IEC 60947, VDE 0660. gG fuse or circuit-breaker GB2 CBpp a.c. A A 1 N/C + 1 N/O 6 6 max.

Maximum power of the controlled contactor coils (sealed) (Occasional operating d.c. cycles of contact 95-96)

V VA V W V V

24 100 24 100 690 250

48 200 48 100

110 400 110 50

220/230 600 220 45

400 600 250 35

415/440 600

600/690 600

Maximum operational voltage

a.c., category AC-15 d.c., category DC-13

(1) Please consult your Regional Sales Office. (2) Very low safety voltage.

References : page 6/10

Dimensions : page 6/11

Schemes : page 6/11

6/8

Characteristics (continued)

Protection components
k thermal overload relays, adjustable from 0.11 to 16 A

Electrical characteristics of the power circuit


Rated operational voltage (Ue) Rated insulation voltage (Ui) Up to Conforming to BS 4941 Conforming to IEC 60947 Conforming to VDE 0110 group C Conforming to CSA C 22-2 n 14 V V V V V kV Hz W 690 690 690 750 600 6 Up to 400 2

Rated impulse withstand voltage (Uimp) Frequency limits of the operational current Power dissipated per pole

Operating characteristics
Sensitivity to phase failure Reset Signalling Reset-Stop function Conforming to IEC 60947 Manual or automatic On front of relay Yes Selected by means of a lockable and sealable switch on the front of the relay Trip indicator Pressing the Reset-Stop button : - actuates the N/C contact - has no effect on the N/O contact Pressing the Test button enables : - checking of the control circuit wiring - simulation of overload tripping (actuation of both N/C and N/O contacts, and of the trip indicator) See pages 1/18 and 1/28

Test function

By pushbutton

Short-circuit protection and coordination

Tripping curves
Average operating time related to multiples of the current setting (Class 10 A) Balanced 3-phase operation, from cold state Balanced operation with 2 phases only, from cold state
Time 2h 1h 20 min 1h Time 2h 1h 20 min 1h

40 min 20 min 10 min 6 min 4 min 2 min 1 min 40 s 20 s 10 s 6s 4s 2s 1s

40 min 20 min 10 min 6 min 4 min 2 min 1 min 40 s 20 s 10 s 6s 4s

1 2
1 1,2 1,5 2 3 4 5 6 8 10 15

2s 1s 1 1,2 1,5 2 3 4

1 Setting : at lower end of scale


5 6 8 10 15 X setting current (Ir)

2 Setting : at upper end of scale

X setting current (Ir)

References : page 6/10

Dimensions : page 6/11

Schemes : page 6/11

6/9

References

Protection components
k thermal overload relays, adjustable from 0.11 to 16 A

3-pole relays with screw clamp terminals


These overload relays are designed for the protection of motors. They are compensated and phase failure sensitive. Resetting can either be manual or automatic. Direct mounting: under the contactor for versions with screw clamp terminals only; pre-wired terminals, see pages 6/8 and 6/11. Separate mounting: using terminal block LA7 K0064 (see below). On the front face of the overload relay: b selection of reset mode: Manual (marked H) or Automatic (marked A), b red pushbutton: Trip Test function, b blue pushbutton: Stop and manual Reset, b yellow trip flag indicator: overload relay tripped. Protection by magnetic circuit-breaker type GV2 LE, see pages 1/18 and 1/28. Class 10 A (the standard specifies a tripping time of between 2 and 10 seconds at 7.2 In)
Relay setting range Fuses to be used with selected relay Maximum rating Type aM gG BS88 A A A 0.25 0.5 0.25 0.5 1 1 2 2 4 4 6 8 10 16 20 0.5 1 1.6 2 4 6 8 10 16 20 25 32 40 6 6 10 16 16 20 20 25 32 Reference Weight

535738

A 0.110.16 0.160.23 0.230.36 0.360.54 0.540.8 LR2 K031 0.81.2 1.21.8 1.82.6 2.63.7

LR2 K0301 LR2 K0302 LR2 K0303 LR2 K0304 LR2 K0305 LR2 K0306 LR2 K0307 LR2 K0308 LR2 K0310 LR2 K0312 LR2 K0314 LR2 K0316 LR2 K0321 LR2 K0322

kg 0.145 0.145 0.145 0.145 0.145 0.145 0.145 0.145 0.145 0.145 0.145 0.145 0.145 0.145

3.75.5 5.58 811.5 1014 1216


535739

Overload relays for unbalanced loads


Class 10 A: To order, replace the prefix LR2 by LR7 in the references selected from above (only applicable to overload relays LR2 K0305 to LR2 K0322). Example: LR7 K0308.

Accessory
Description Terminal block for separate clip-on mounting of the overload relay on 35 mm 7 rail Type of connection Screw clamp Reference LA7 K0064 Weight kg 0.100

LA7 K0064

Characteristics: pages 6/8 and 6/9

Dimensions: page 6/11

Schemes: page 6/11

6/10

Dimensions, mounting, schemes

Protection components
k thermal overload relays, adjustable from 0.11 to 16 A
6

Dimensions, mounting
LR2 K
Direct mounting beneath the contactor Separate mounting with terminal block LA7 K0064 on 35 mm 7 rail (AM1 DP200 or AM1 DE200)

8
=

35

50

38 58 116

75 c

80

45

65

45
AM1 DP200 DE200 c 78.5 86

Schemes
LR2 K LR2 K + LCp K
Pre-wiring scheme
A H 1 3 5 A1 13 13 KM1 14 95 97 95 O 96 96 KM1 A1 A2 97 95
Reset/stop

96

98

96

Test

98

A2

14

95

LR7 K
A H 1 3 5

Note : If pre-wiring is not required, break off the 2 links located on the thermal overload relay.

95

96

Test Reset/stop

Characteristics: pages 6/8 and 6/9

98

97

References: page 6/10

6/11

Description, characteristics

TeSys protection components


6

3-pole thermal overload relays, model d

Description
1 6 2, 5 4 3 7
Model d 3-pole thermal overload relays are designed to protect a.c. circuits and motors against overloads, phase failure, long starting times and prolonged stalling of the motor. 1 Adjustment dial Ir. 2 Test button. Operation of the Test button allows: - checking of control circuit wiring, - simulation of relay tripping (actuates both the N/O and N/C contacts). 3 Stop button. Actuates the N/C contact; does not affect the N/O contact. 4 Reset button. 5 Trip indicator. 6 Setting locked by sealing the cover. 7 Selector for manual or automatic reset. Relays LRD 01 to 35 are supplied with the selector in the manual position, protected by a cover. Deliberate action is required to move it to the automatic position.

RESET 3 5 4 3,5 0 1 STOP

LRD 0135

1
37
A

41

TEST

R A E S E T

5 3 4 2 6

98

LRD 33224369, LR2 D

Environment
Conforming to standards Product certifications Degree of protection Protective treatment Ambient air temperature around the device IEC 60947-1, IEC 60947-4-1, NF C 63-650 VDE 0660, BS 4941 CSA, UL, Sichere Trennung, PTB except LAD 4: UL, CSA. Protection against direct finger contact IP 2X TH - 60+ 70 - 20+ 60

Operating positions without derating Shock resistance Vibration resistance Dielectric strength at 50 Hz Surge withstand

Auxiliary contact characteristics


Conventional thermal current Maximum sealed current a.c. supply consumption of the operating coils of controlled contactors d.c. supply (Occasional operating cycles of contact 95-96) Short-circuit protection By gG, BS fuses. Maximum rating or by GB2 circuit-breaker Connection to screw clamp terminals (Min/max c.s.a.) Flexible cable 1 or 2 conductors without cable end Flexible cable 1 or 2 conductors with cable end Solid cable 1 or 2 conductors without cable end Tightening torque Connection to spring terminals (Min/max c.s.a.) Flexible cable 1 or 2 conductors without cable end Flexible cable 1 or 2 conductors with cable end A V VA V W A 5 24 100 24 100 5 48 200 48 100 110 400 110 50 220 600 220 45 380 600 440 25 600 600

References: pages 6/16 and 6/17

6/12

46 50

NO 97 95

NC 96

Conforming to VDE 0106 Conforming to IEC 60068 Storage Normal operation, without derating (IEC 60947-4-1) Minimum and maximum operating temperatures (with derating) In relation to normal vertical mounting plane Permissible acceleration conforming to IEC 60068-2-7 Permissible acceleration conforming to IEC 60068-2-6 Conforming to IEC 60255-5 Conforming to IEC 60801-5

C C

- 40+ 70

Any position 15 gn - 11 ms 6 gn kV kV 6 6

mm2 mm2 mm2 N.m mm2 mm2

1/2.5 1/2.5 1/2.5 1.7 1/2.5 1/2.5

Dimensions, mounting: pages 6/20 to 6/22

Schemes: page 6/23

Characteristics

TeSys protection components


3-pole thermal overload relays, model d

Relay type

LRD 01 16, LR3 D01 D16 Conforming to UL 508, IEC 60947-4-1 Conforming to IEC 60947-4-1 Conforming to UL, CSA 10 A V V kV Hz A mm 2 mm 2 690 600 6 0400 0.113 1.5/10 1/4

LR D15pp

LRD 21 35, LR3 D21 D35 10 A 690 600 6 0400 1238 1.5/10 1/6 except LRD 21: 1/4 1.5/10 except LRD 21: 1/6 2.5 1.5/4 1.5/4

LRD 3322 33696 LR3 D3322 D33696 10 A 1000 600 6 0400 17104 4/35 4/35

LR2 D35pp

LRD 4365 4369

Electrical characteristics of power circuit


Tripping class Rated insulation voltage (Ui) 20 20 10 A 1000 600 except LRD 4369 6 0400 80140 4/50 4/35

Rated impulse withstand voltage (Uimp) Frequency limits Of the operating current Setting range Depending on model Connection to screw clamp terminals (Min/max c.s.a.) Flexible cable 1 conductor without cable end Flexible cable 1 conductor with cable end Solid cable without cable end 1 conductor

mm 2

1/6

4/35

4/50

Tightening torque Connection to spring terminals (Min/max c.s.a.) Flexible cable 1 conductor without cable end Solid cable 1 conductor without cable end

N.m mm 2 mm 2

1.7 1.5/4 1.5/4

1.85

Operating characteristics
Temperature compensation Tripping threshold Sensitivity to phase failure Conforming to IEC 60947-4-1 Conforming to IEC 60947-4-1 C A - 20+ 60 - 30+ 60 - 30+ 60 1.14 0.06 In Tripping current 30 % of In on one phase, the others at In - 20+ 60

Tripping curves
Average operating times related to multiples of the setting current
Time Hours Class 10 A Hours Time Class 20 A

2 1 40 20

2 1 40 20

Minutes

10 4 2 1 40 20

Minutes Seconds

10 4 2 1 40 20 10 4 2 1 0,8 0,8 1 2 4 6 10 17 20 x the setting current (Ir)

Seconds

10 4 2 1 0,8 0,8 1 2 4

1 2 3
6 10 17 20 x the setting current (Ir)

1 2 3

1 Balanced operation, 3-phase, from cold state. 2 2-phase operation, from cold state. 3 Balanced operation, 3-phase, after a long period at the set current (hot state).

References: pages 6/16 and 6/17

Dimensions, mounting: pages 6/20 to 6/22

Schemes: page 6/23

6/13

Description, characteristics

TeSys protection components


6

3-pole electronic thermal overload relays, model LR9 D

Description
1 2 5 4 3
98 NO 97 95 NC 96

LR9 D electronic thermal overload relays are designed for use with contactors LC1 D115 and D150. In addition to the protection provided by model d thermal overload relays (see page 6/12) they offer the following special features: b protection against phase imbalance, b choice of starting class, b protection of unbalanced circuits, b protection of single-phase circuits, b alarm function to avoid tripping by load shedding.

107

Ir(A) 127

90

150

6
LR9 D5367D5569

7 8 2
Class Ir(A) 20 107 127 + 90 150 10
24 V - / 103 104

Load

5 4 3
Alarm 98 NO 97 95 NC 96

1 2 3 4 5 6 7 8

1 6
LR9 D67 and D69

Adjustment dial Ir Test button Stop button Reset button Trip indicator Setting locked by sealing the cover Class 10/Class 20 selector switch Selector for balanced load /unbalanced load

Environment
Conforming to standards Product certifications Degree of protection Protective treatment Ambient air temperature around the device (conforming to IEC 60255-8) Maximum operating altitude Operating positions without derating Shock resistance Vibration resistance Conforming to IEC 60529 and VDE 0106 Standard version Storage Normal operation Without derating In relation to normal vertical mounting plane Permissible acceleration conforming to IEC 60068-2-27 Permissible acceleration conforming to IEC 60068-2-6 Conforming to IEC 60255-5 Conforming to IEC 61000-4-5 Conforming to IEC 61000-4-2 IEC 60947-4-1, 255-8, 255-17, VDE 0660 and EN 60947-4-1 UL 508 , CSA 22-2 IP 20 on front panel with protective covers LA9 D11570p or D11560p "TH - 40+ 85 - 20+ 55 (1) 2000 Any position 13 gn - 11 ms 2 gn - 5 to 300 Hz kV kV kV V/m 6 6 8 10

C C m

Dielectric strength at 50 Hz Surge withstand Resistance to electrostatic discharge Resistance to radio-frequency Conforming to IEC 61000-4-3 conducted disturbance and NF C 46-022 Resistance to fast transient currents Electromagnetic compatibility Conforming to IEC 61000-4-4 Draft EN 50081-1 and 2, EN 50082-2

kV

2 Meet requirements

Electrical characteristics of auxiliary contacts


Conventional thermal current Maximum sealed current a.c. supply consumption of the operating coils of controlled contactors d.c. supply (Occasional operating cycles of contact 95-96) Short-circuit protection By gG or BS fuses or by circuit-breaker GB2 Connection 1 or 2 conductors Flexible cable without cable end Tightening torque A V VA V W A mm2 N.m 5 24 100 24 100 5 Minimum c.s.a.: 1 Maximum c.s.a.: 2.5 1.2 48 200 48 100 110 400 110 50 220 600 220 45 380 600 440 25 600 600

(1) For operating temperatures up to 70 C, please consult your Regional Sales Office.

References: pages 6/16 and 6/17

Dimensions, mounting: pages 6/20 to 6/22

Schemes: page 6/23

6/14

Characteristics (continued)

TeSys protection components


3-pole electronic thermal overload relays, model LR9 D

Relay type

LR9 D A V V kV Hz A mm N.m 10 or 20 1000 600 8 5060. For other frequencies, please consult your Regional Sales Office (1) 60150 20 M8 18

Electrical characteristics of power circuit


Tripping class Conforming to UL 508, IEC 60947-4-1 Rated insulation voltage (Ui) Conforming to IEC 60947-4-1 Conforming to UL, CSA Rated impulse withstand voltage (Uimp) Frequency limits Of the operating current Setting range Depending on model Power circuit connections Width of terminal lug Clamping screw Tightening torque

Operating characteristics
Temperature compensation Tripping thresholds C Conforming to IEC 60947-4-1 Alarm Tripping Conforming to IEC 60947-4-1 d.c. supply No-load A A - 20+ 70 1.05 0.06 In 1.12 0.06 In Tripping in 4 s 20 % in the event of phase failure 24 1732 y5 0150 Self protected y 2.5 0.51.5 0.45

Sensitivity to phase failure Rated supply voltage Supply voltage limits Current consumption Switching capacity Protection Voltage drop Cabling Tightening torque

Alarm circuit characteristics


V V mA mA

Short-circuit and overload V Closed state Flexible cable without cable end mm 2 N.m

(1) For applications involving the use of these overload relays with soft starters or variable speed drives, please consult your Regional Sales Office.

LR9 D tripping curve


Tripping time in seconds 1000

Average operating times related to multiples of the setting current.

100

10

1 2

1
1,12

7 8 9 10 11 12 x times the setting current (Ir)

1 Cold state curve 2 Hot state curve

References: pages 6/16 and 6/17

Dimensions, mounting: pages 6/20 to 6/22

Schemes: page 6/23

6/15

References

TeSys protection components


3-pole thermal overload relays, model d

810464

Differential thermal overload relays for use with fuses


b Compensated relays with manual or automatic reset, b with relay trip indicator, b for a.c. or d.c.
Relay setting range (A) 0.100.16 0.160.25 0.250.40 0.400.63 0.631 11.6 1.62.5 2.54 46 5.58 710 913 1218 1624 2332 3038 1725 2332 3040 3750 4865 5570 6380 80104 80104 95120 110140 80104 95120 110140 0.100.16 0.160.25 0.250.40 0.400.63 0.631 11.6 1.62.5 2.54 46 5.58 710 913 1218 1624 Fuses to be used with selected relay aM (A) gG (A) BS88 (A) 0.25 0.5 1 1 2 2 4 6 8 12 12 16 20 25 40 40 25 40 40 63 63 80 80 100 125 125 160 100 125 160 0.25 0.5 1 1 2 2 4 6 8 12 12 16 20 25 2 2 2 2 4 4 6 10 16 20 20 25 35 50 63 80 50 63 100 100 100 125 125 160 200 200 250 160 200 250 2 2 2 2 4 4 6 10 16 20 20 25 35 50 6 10 16 16 20 20 25 32 50 63 80 50 63 80 100 100 125 125 160 160 200 200 160 200 200 6 10 16 16 20 20 25 32 50 For use with contactor LC1 D09D38 D09D38 D09D38 D09D38 D09D38 D09D38 D09D38 D09D38 D09D38 D09D38 D09D38 D12D38 D18D38 D25D38 D25D38 D32 and D38 D40D95 D40D95 D40D95 D40D95 D50D95 D50D95 D65D95 D80 and D95 D115 and D150 D115 and D150 D150 (2) (2) (2) D09D38 D09D38 D09D38 D09D38 D09D38 D09D38 D09D38 D09D38 D09D38 D09D38 D09D38 D12D38 D18D38 D25D38 Reference Weight kg 0.124 0.124 0.124 0.124 0.124 0.124 0.124 0.124 0.124 0.124 0.124 0.124 0.124 0.124 0.124 0.124 0.510 0.510 0.510 0.510 0.510 0.510 0.510 0.510 0.900 0.900 0.900 1.000 1.000 1.000 0.140 0.140 0.140 0.140 0.140 0.140 0.140 0.140 0.140 0.140 0.140 0.140 0.140 0.140

Class 10 A (1) with connection by screw clamp terminals or connectors


LRD 08pp LRD LRD LRD LRD LRD LRD LRD LRD LRD LRD LRD LRD LRD LRD LRD LRD LRD LRD LRD LRD LRD LRD LRD LRD LRD LRD LRD LRD LRD LRD LRD LRD LRD LRD LRD LRD LRD LRD LRD LRD LRD LRD LRD LRD 01 02 03 04 05 06 07 08 10 12 14 16 21 22 32 35 3322 3353 3355 3357 3359 3361 3363 3365 4365 4367 4369 33656 33676 33696 013 023 033 043 053 063 073 083 103 123 143 163 213 223

810465

LRD 21pp

810466

LRD 33pp

533573

Class 10 A (1) with spring terminal connections (only for direct mounting on the contactor)

LRD 083pp

Class 10 A (1) with connection by lug-clamps Select overload relay with screw clamp terminals or connectors from the table above and add one of the following suffixes: b figure 6 for relays LRD 01 to LRD 35, b A66 for relays LRD 3322 to LRD 3365. The remaining references are suitable, as standard, for use with lug-clamps.

Thermal overload relays for use with unbalanced loads


Class 10 A (1) with connection by screw clamp terminals In the references selected above, change LRD (except LRD 4ppp) to LR3 D. Example: LRD 01 becomes LR3 D01 .

Thermal overload relays for use on 1000 V supplies


Class 10 A (1) with connection by screw clamp terminals For relays LRD 06 to LRD 35 only, for an operating voltage of 1000 V, and only for independent mounting, the reference becomes LRD 33ppA66. Example: LRD 12 becomes LRD 3312A66. Order an LA7 D3064 terminal block separately, see page 6/19.
(1) Standard IEC 60947-4-1 specifies a tripping time for 7.2 times the setting current I R : class 10 A: between 2 and 10 seconds. (2) Independent mounting Characteristics: pages 6/12 to 6/15 Dimensions, mounting: pages 6/20 to 6/22 Schemes: page 6/23

6/16

References (continued)

TeSys protection components


3-pole thermal overload relays, model d

810468

Differential thermal overload relays for use with fuses


b Compensated relays with manual or automatic reset, b with relay trip indicator, b for a.c. or d.c.
Relay setting range (A) LRD 15pp 2.54 46 5.58 710 913 1218 1725 2328 2532 1725 2332 3040 3750 4865 5570 6380 Fuses to be used with selected relay aM (A) gG (A) BS88 (A) 6 8 12 16 16 25 32 40 40 32 40 50 63 80 100 100 10 16 20 20 25 35 50 63 63 50 63 100 100 125 125 160 16 16 20 25 25 40 50 63 63 50 63 80 100 100 125 125 For use with contactor LC1 D09D32 D09D32 D09D32 D09D32 D12D32 D18D32 D25 and D32 D25 and D32 D25 and D32 D40D95 D40D95 D40D95 D50D95 D50D95 D65D95 D80 and D95 Reference Weight

Class 20 (1) with connection by screw clamp terminals


LRD 1508 LRD 1510 LRD 1512 LRD 1514 LRD 1516 LRD 1521 LRD 1522 LRD 1530 LRD 1532 LR2 D3522 LR2 D3553 LR2 D3555 LR2 D3557 LR2 D3559 LR2 D3561 LR2 D3563 0.190 0.190 0.190 0.190 0.190 0.190 0.190 0.190 0.190 0.535 0.535 0.535 0.535 0.535 0.535 0.535

810470

LR2 D35pp

Electronic differential thermal overload relays for use with fuses


b Compensated relays, with relay trip indicator, b for a.c., b for direct mounting on contactor or independent mounting (2).
Relay setting range (A) Fuses to be used with selected relay aM (A) gG (A) For direct mounting beneath contactor LC1 D115 and D150 D115 and D150 D115 and D150 D115 and D150 Reference Weight

Class 10 or 10A (1) with connection using bars or connectors


60100 90150 60100 90150 100 160 125 200 160 250 160 250 LR9 D5367 LR9 D5369 LR9 D5567 LR9 D5569 0.885 0.885 0.885 0.885

Class 20 (3) with connection using bars or connectors

Electronic thermal overload relays for use with balanced or unbalanced loads
b Compensated relays, b with separate outputs for alarm and tripping.
Relay setting range (A) Fuses to be used with selected relay aM (A) gG (A) For direct mounting beneath contactor LC1 Reference Weight

Class 10 or 20 (1) selectable with connection using bars or connectors


60100 100 160 D115 and D150 LR9 D67 0.900 90150 160 250 D115 and D150 LR9 D69 0.900 (1) Standard IEC 60947-4-1 specifies a tripping time for 7.2 times the setting current IR : class 10: between 4 and 10 seconds, class 10 A: between 2 and 10 seconds, class 20: between 6 and 20 seconds. (2) Power terminals can be protected against direct finger contact by the addition of shrouds and/or insulated terminal blocks, to be ordered separately (see page 5/74).

Other versions

Thermal overload relays for resistive circuits in category AC-1. Please consult your Regional Sales Office.

Characteristics: pages 6/12 to 6/15

Dimensions, mounting: pages 6/20 to 6/22

Schemes: page 6/23

6/17

References

TeSys protection components


3-pole thermal overload relays, model d

6/18

References (continued)

TeSys protection components


3-pole thermal overload relays, model d
Accessories

Accessories (to be ordered separately)


Description
533574

For use with LC1 D09D18 LC1 D25D38 LRD 0135 and LR3 D01D35 LRD 150832 LRD 3ppp, LR3 D3ppp, LR2 D35pp LRD 3ppp, LR3 D3ppp, LRD 35 pp

Pre-wiring kit allowing direct connection of the N/C contact of relay LRD 0135 or LR3 D01D35 to the contactor Terminal block (2) for clip-on mounting on 35 mm rail (AM1 DP200) or screw fixing; for fixing centres, see pages 6/20 to 6/22 Terminal block adapter for mounting a relay beneath an LC1 D115 or D150 contactor Mounting plates (4) for screw fixing on 110 mm centres

Sold in lots of 10 10 1 1 1 1

Unit reference LAD 7C1 (1) LAD 7C2 (1) LAD 7B106 LAD 7B105 LA7 D3064 (3) LA7 D3058 (3)

Weight kg 0.002 0.003 0.100 0.100 0.370 0.080

LRD 0135, LR3 D01D35, LRD 150832 LRD 3ppp, LR3 D3ppp, LR2 D35pp All relays except LRD 0135 and LR3 D01D35 (5) All relays except LRD 0135, LR3 D01D35 and LR9 D LRD 0135 and LR3 D01D35 All relays except LRD 0135 and LR3 D01D35 LR9 D

10 1 100 1 10 1 1 2

DX1 AP25 LA7 D902 LA7 D903 LA9 D91 LA7 D901 LAD 703p (7) (8) LA7 D03p (7) LA9 F103

0.065 0.130 0.001 0.001 0.005 0.090 0.090 0.560

Marker holder snap-in Bag of 400 labels (blank, self-adhesive, 7 x 16 mm) Stop button locking device LAD 7Cp Remote stop or electrical reset device (6) Remote tripping or electrical reset device (6) Block of insulated terminals

533575

Remote control
Reset function
Description By flexible cable (length = 0.5 m) For use with LRD 0135 and LR3 D01D35 All relays except LRD 0135 and LR3 D01D35 Sold in lots of 1 1 Unit reference LAD 7305 (8) LA7 D305 Weight kg 0.075 0.075

"Stop" and/or "Reset" functions


LAD 7B106 The terminal protection shroud must be removed and the following 3 products Adapter All relays except LRD 0135 and for door mounting LR3 D01D35 Operating heads Stop All relays for spring return pushbutton Reset All relays must be ordered separately: 1 LA7 D1020 1 1 XB5 AL84101 XB5 AA86102 0.005 0.027 0.027

(1) These pre-wiring kits cannot be used with reversing contactors. (2) Terminal blocks are supplied with terminals protected against direct finger contact and screws in the open, "ready-to-tighten" position. (3) To order a terminal block for connection by lugs, the reference becomes LA7 D30646. (4) Do not forget to order the terminal block corresponding to the type of relay. (5) For LRD 0135 , see page 5/75. (6) The time for which the coil of remote tripping or electrical resetting device LA7 D03 or LAD 703 can remain energised depends on its rest time: 1 s pulse duration with 9 s rest time; 5 s pulse duration with 30 s rest time; 10 s pulse duration with 90 s rest time; maximum pulse duration 20 s with a rest time of 300 s. Minimum pulse time: 200 ms. (7) Reference to be completed by adding the code indicating control circuit voltage. Standard control circuit voltages (for other voltages, please consult your Regional Sales Office): Volts 12 24 48 96 110 220/230 380/400 415/440 50/60 Hz B E F M Q N Consumption, inrush and sealed: < 100 VA c J B E DD F M Consumption, inrush and sealed: < 100 W. (8) Not compatible with 3-pole relays fitted with spring terminals.

Illustrations: page 6/18

Dimensions, mounting: pages 6/20 to 6/22

6/19

Dimensions

TeSys protection components


Thermal overload relays, model d

LRD 0135
Direct mounting beneath contactors with screw clamp connections

LRD 150832
Direct mounting beneath contactors with screw clamp connections

LRD 013353
Direct mounting beneath contactors with spring terminal connections

70

45

92 c

45

66
LC1 b c D09D18 D25D38 123 137 See pages 5/82 and 5/83 LC1 b c e a D09 18 90 97 53 a D25 38 97 96 60 c D09 18 90 107 53 c D25 38 97 106 60 LC1 b c D03 D383 168 See pages 5/82 and 5/83

45

LRD 3 ppp
Direct mounting beneath contactors LC1 D40D95 and LP1 D40D80 AM1 d DL201 7 DL200 17 b Control circuit: a.c. LC1 D40 LC1 D50 LC1 D65 LC1 D80 LC1 D95 Control circuit: d.c. LC1 D40, LP1 D40 LC1 D50 LC1 D65, LP1 D65 LC1 D80, D95, LPA D80 c e g g (3-pole) (4-pole) 4.5 4.5 4.5 9.5 9.5 4.5 4.5 4.5 9.5 13 13 22 13 13 22

6
4

111 111 111 115.5 115.5 111 111 111 115.5

119 119 119 124 124 119 176 176 179.4

72.4 72.4 72.4 76.9 76.9 72.4 72.4 72.4 76.9

54

109 c d 70

21 30 g

LRD 4 ppp
Direct mounting beneath contactors LC1 D115 and D150

LR9 D
Direct mounting beneath contactors LC1 D115 and D150

267

255 150 132 174

189

136

120
DE200 and EDppp 10.5

132
AM1 d Characteristics: pages 6/12 to 6/15

d
DL200 and DR200 2.5 References: pages 6/16 and 6/17

120
DE200 and EDppp 10.5 Schemes: page 6/23 AM1 d DP200 and DR200 2.5

6/20

Mounting

TeSys protection components


Thermal overload relays, model d

LRD 0135
Independent mounting on 50 mm centres or on rail AM1 DP200 or DE200

LRD 0135
Independent mounting on 110 mm centres

46 LAD 7B106
LAD 7B106 35 10

=
=

15

37,5

90

DX1 AP25

2x6,5

Remote tripping or electrical reset

LAD 703 (1)

32

(1) Can only be mounted on RH side of relay LRD 0135.

LRD 15pp
Independent mounting on 50 mm centres or on rail AM1 DP200 or DE200 Remote tripping or electrical reset

80

45

50

125

110

85

45 LAD 7B105 = 35 = LA7 D03 (1)

41

82

50/65

100

2x4,5 17

96

34

AM1 d

DP200 2

DE200 9.5

(1) Can be mounted on RH or LH side of relay LR2 D15.

Characteristics: pages 6/12 to 6/15

References: pages 6/16 and 6/17

Schemes: page 6/23

6/21

Mounting (continued)

TeSys protection components


Thermal overload relays, model d

LRD 3 ppp and LR2 D35pp


Independent mounting on 50 mm centres or on rail AM1 DP200 or DE200

LRD 3ppp, LR2 D35 pp and LR9 D


Remote tripping or electrical reset

75 LA7 D3064 = 50 = LA7 D03 (1) 2 75/87

51,5

100

121

2x4,5 32

23,5

119

21

AM1 DP200 2

AM1 DE200 9.5

(1) Can be mounted on RH or LH side of relay LRD 3ppp, LR2 D35pp or LR9 D.

LRD 15 and LRD 3 ppp


Adapter for door mounted operator LA7 D1020 Stop Reset

10

LA7 D1020

c : adjustable from 17 to 120 mm

LRD, LRD 15 and LR9 D


Reset by flexible cable LA7 D305 and LAD 7305 Mounting with cable straight

Mounting with cable bent

c e M10x1

c : up to 550 mm e : up to 20 mm

e : up to 20 mm

Characteristics: pages 6/12 to 6/15

References: pages 6/16 and 6/17

6/22

Schemes

TeSys protection components


Thermal overload relays, model d

LRD, LR2 D and LR3 D

Pre-wiring kit LAD 7C1, LAD 7C2

Reset

Auto

_ KM
95 97

Man.

Test Stop

96

98

95 96 _ LRD

LR9 D5ppp
L1 L2 L3

_ KM1 2 4 6

1/L1

3/L2

5/L3

(3)

(4) (2)
Test Stop Man. reset

(3)

95 97 96
_A

2/T1

4/T2

6/T3

M 3

_M A1

_ KM 14

13

98

_ KM N A2

(1)

(1) Tripped. (2) Overload. (3) Setting current. (4) Specialised circuit.

A2

A1

LR9 D67 and LR9 D69


L1 L2 L3

+
1 3 5

0V

_ KM1 2 4 6

(5)

1/L1

3/L2

5/L3

103

(3)

(4) (5)
Test Stop Man. reset

104

(3) (2)

95 97 96
_

2/T1

4/T2

6/T3

A _ KM A1 14 13

M 3

_M

98

_ KM N A2

(1)

(1) Tripped. (2) Overload. (3) Setting current. (4) Specialised circuit. (5) Alarm.

Characteristics: pages 6/12 to 6/15

References: pages 6/16 and 6/17

Dimensions, mounting: pages 6/20 to 6/22

6/23

Presentation

Protection components
3-pole electronic thermal overload relays, model LR9 F

Presentation
LR9 F electronic protection relays are especially suited to the operating conditions of motors. They provide protection against: b thermal overload of 3-phase or single-phase balanced or unbalanced circuits; b phase failure and large phase unbalance, b protracted starting times, b prolonged stalled rotor condition. LR9 F electronic protection relays are mounted directly below an LC1 F type contactor. They cover a range from 30 to 630 A, in eight ratings. The settings can be locked by sealing the transparent protective cover. A reset button is mounted on the front of the relay. Two versions are available: b simplified version: class 10: LR9 Fp3pp, class 20: LR9 Fp5pp, b complete version: class 10, 10 A or class 20, selectable, conforming to EN 60947-4-1: LR9 Fpp. This latter version includes an alarm function which makes it possible to forestall tripping by load shedding. Simplified version: class 10 or 20
1

2 5 4 3
98 NO 97 95 NC 96

107

Ir(A) 127

90

150

Complete version: class 10, 10 A or class 20, selectable, and alarm circuit

6
Class Ir(A) 20 107 127 + 90 150 10
24 V - / 103 104

7 8 2
Load

5 4 3
Alarm 98 NO 97 95 NC 96

9 1 6

1 2 3 4 5 6 7 8 9

Ir adjustment dial Test button Stop button Reset button Trip indicator Setting locked by sealing the cover Class 10/class 20 selector switch Selector switch for balanced load /unbalanced load Alarm circuit

Characteristics : pages 6/25 to 6/27

References : pages 6/28 to 6/31

Dimensions, schemes : pages 6/32 and 6/33

6/24

Characteristics

Protection components
3-pole electronic thermal overload relays, model LR9 F

Environment
Conforming to standards Product certifications Degree of protection Conforming to VDE 0106 Conforming to IEC 60529 Protective treatment Ambient air temperature around the device (conforming to IEC 60255-8) Maximum operating altitude Operating positions without derating Shock resistance Standard version Storage Normal operation Without derating In relation to normal vertical mounting plane Permissible acceleration conforming to IEC 60068-2-7 Permissible acceleration conforming to IEC 60068-2-6 Conforming to IEC 255-5 Conforming to IEC 61000-4-5 Conforming to IEC 61000-4-2 kV kV kV C C m IEC 60947-4-1, IEC 60255-8, IEC 60255-17, EN 60947-4-1 and VDE 0660 UL 508, CSA 22-2 IP 20 IP 20 on front of relay with accessories LA9 F103 or LA7 F70p, see page 6/31 TH - 40+ 85 - 20+ 55 (1) 2000 Any position

13 gn - 11 ms

Vibration resistance

2 gn - 5 to 300 Hz

Dielectric strength at 50 Hz Surge withstand Resistance to electrostatic discharge Resistance to radiated radio-frequency disturbance Resistance to fast transient currents Electromagnetic compatibility

6 4 8 (in air) 6 (in indirect mode) 10

Conforming to IEC 61000-4-3

V/m

Conforming to IEC 61000-4-4 EN 50081-1 and 2, EN 50082-2

kV

2 Conforming

(1) For operating temperatures up to 70 C, please consult your Regional Sales Office.

Presentation : page 6/24

References : pages 6/28 to 6/31

Dimensions, schemes : pages 6/32 and 6/33

6/25

Characteristics (continued)

Protection components
3-pole electronic thermal overload relays, model LR9 F

Electrical characteristics of power circuit


Relay type LR9 F5p57, F57 F5p63, F63 F5p67, F67 F5p69, F69 F5p71, F71 F7p75, F75 F7p79, F79 F7p81, F81

Rated insulation voltage Conforming to IEC 60947-4 (Ui) Rated operational voltage Conforming to VDE 0110 gr C (Ue) Rated impulse Conforming to IEC 60947-1 withstand voltage (Uimp) Rated operational current (Ie) Short-circuit protection and coordination Frequency limits Power circuit connections Of the operating current Width of terminal lug

V V kV A

1000 1000 8 30 to 630 See pages: 24540/2, 24540/3, 24544/2 and 24544/3

Hz mm

5060. For other frequencies, please consult your Regional Sales Office (1) 20 25 25 30 LR9 F7p75 and LR9 F75 40 LR9 F7p79 and LR9 F79 M10 35 40

Clamping screw Tightening torque N.m

M6 10

M8 18

M10 35

M12 58

Auxiliary contact electrical characteristics


Conventional thermal current Short-circuit protection Control circuit connections By gG or BS fuses or by circuit-breaker GB2 CD10 Flexible cable with cable end 1 conductor 2 conductors Flexible cable 1 conductor without cable end 2 conductors Solid cable 1 conductor 2 conductors A A 5 5 Min. 1 x 0.75 2x1 1 x 0.75 2x1 1 x 0.75 2x1 1.2 24 100 24 100 48 200 48 100 110 400 110 50 220 600 220 45 380 600 440 25 600 600 Max. 1 x 2.5 2 x 1.5 1x4 2 x 2.5 1 x 2.5

mm2 mm2 mm2 mm2 mm2 mm2 N.m V VA V W

6
Maximum sealed current consumption of the coils of associated contactors (occasional operating cycles of contact 95-96)

Tightening torque a.c. supply

d.c. supply

(1) For applications involving the use of these overload relays with soft starters or variable speed drives, please consult your Regional Sales Office.

Presentation : page 6/24

References : pages 6/28 to 6/31

Dimensions, schemes : pages 6/32 and 6/33

6/26

Characteristics (continued)

Protection components
3-pole electronic thermal overload relays, model LR9 F

Operating characteristics
Tripping class Conforming to IEC 60947-4-1 C 10, 10 A and 20 - 20+ 70 Manual on front of relay On front of relay On front of relay Actuation of N/C contact, without affecting N/O contact Conforming to IEC 60947-4-1 Conforming to IEC 60947-4-1 Alarm Tripping A A 1.05 0.06 In 1.12 0.06 In Tripping in 4 s 20 % in the event of phase failure Setting dial on front of relay Yes Temperature compensation Reset Fault indication Test function Stop function Tripping thresholds

Sensitivity to phase failure Adjustment (nominal motor current) Security sealing

Alarm circuit characteristics


Rated supply voltage Supply voltage limits Current consumption Switching current Protection Voltage drop Connection Tightening torque Short-circuit and overload Closed state Flexible cable without cable end V mm 2 N.m No-load d.c. supply V V mA mA 24 1732 y5 0150 Auto-protected y 2.5 0.51.5 0.45

LR9 F tripping curve


Average operating times depending on multiples of the setting current Class 10 Class 20
Tripping time in seconds Tripping time in seconds 1000

1000

100

100

10

1 2

1 2
10

1 0 1 2 1,12 3 4 5 6 7 8 9 10 11 12 x times the setting current (Ir)

1 0 1 1,12 2 3 4 5 6 7 8 9 x times the setting current (Ir)

1 Cold state curve 2 Hot state curve

Presentation : page 6/24

References : pages 6/28 to 6/31

Dimensions, schemes : pages 6/32 and 6/33

6/27

References

Protection components
3-pole electronic thermal overload relays, model LR9 F for motor protection

Compensated and differential overload relays


Thermal overload relays: b compensated and differential, b with relay trip indicator, b for a.c., b for direct mounting on contactor or independent mounting (1).
Relay setting range A Fuses to be used with selected relay aM gG A A 50 80 100 160 250 400 500 630 80 125 200 250 315 500 800 800 For direct mounting Reference beneath contactor LC1 Weight

kg F115F185 F115F185 F115F185 F115F185 F185F400 F225F500 F225F500 F400F630 and F800 F115F185 F115F185 F115F185 F115F185 F185F400 F225F500 F225F500 F400F630 and F800 LR9 F5357 LR9 F5363 LR9 F5367 LR9 F5369 LR9 F5371 LR9 F7375 LR9 F7379 LR9 F7381 0.885 0.900 0.900 0.885 0.950 2.320 2.320 4.160

Class 10 (2)
819555

3050 4880 60100 LR9 F53pp 90150 132220 200330

819556

300500 380630

Class 20 (2)
3050 4880 60100 LR9 F73pp 90150 132220 160 250 400 500 630 250 315 500 800 800 LR9 F5569 LR9 F5571 LR9 F7575 LR9 F7579 LR9 F7581 0.885 0.950 2.320 2.320 4.160 50 80 100 80 125 200 LR9 F5557 LR9 F5563 LR9 F5567 0.885 0.900 0.900

200330 300500 380630

(1) When mounting overload relays up to size LR9 F5371 directly beneath the contactor, they may be additionally supported by a mounting plate (see page 6/31). Above this size it is always necessary to use the mounting plate. Power terminals can be protected against direct finger contact by the addition of shrouds and/ or insulated terminal blocks, to be ordered separately (see page 6/31). (2) Standard IEC 60947-4 specifies a tripping time for 7.2 times the setting current In: - class 10: between 4 and 10 seconds, - class 20: between 6 and 20 seconds.

Presentation : page 6/24

Characteristics : pages 6/25 to 6/27

Dimensions, schemes : pages 6/32 and 6/33

6/28

References (continued)

Protection components
3-pole electronic thermal overload relays, model LR9 F for motor protection

Compensated overload relays, class 10 or 20 with alarm


Thermal overload relays: b compensated, b with relay trip indicator, b for a.c., b for direct mounting on contactor or independent mounting (1), b class 10 or 20 by selector switch, b protection of 3-phase or single-phase circuits by selector switch, b with alarm function that enables tripping to be forestalled.
Relay setting range A 3050 4880 60100 90150 LR9 F57 132220 200330 300500 380630 Fuses to be used with selected relay aM gG A A 50 80 80 100 160 250 400 500 630 125 200 250 315 500 800 800 For direct mounting Reference beneath contactor LC1 F115F185 F115F185 F115F185 F115F185 F185F400 F225F500 F225F500 LR9 F57 LR9 F63 LR9 F67 LR9 F69 LR9 F71 LR9 F75 LR9 F79 Weight

819557

kg 0.885 0.900 0.900 0.885 0.950 2.320 2.320

F400F630 and LR9 F81 4.160 F800 (1) When mounting overload relays up to size LR9 F71 directly beneath the contactor, they may be additionally supported by a mounting plate (see page 6/31). Above this size it is always necessary to use the mounting plate. Power terminals can be protected against direct finger contact by the addition of shrouds and/ or insulated terminal blocks, to be ordered separately (see page 6/31).

Presentation : page 6/24

Characteristics : pages 6/25 to 6/27

Dimensions, schemes : pages 6/32 and 6/33

6/29

References

Protection components
3-pole electronic thermal overload relays, model LR9 F
Accessories (to be ordered separately)

Control accessories
Description Remote electrical reset device (1) LA7 D03p Remote Reset function control by flexible cable (length = 0.5 m) Sold in lots of 1 1 Unit reference LA7 D03p (2) LA7 D305 Weight kg 0.090 0.075

Remote Stop and/or Reset function control

Adapter for door mounted operator Rod (snap-off end to obtain required length, between 17 and 120 mm) Operating head for spring return pushbutton

LA7 D1020

0.005

10

ZA2 BZ13

0.100

ZA2 Bpppp (3)

0.012

Connection accessories
For mounting an LR9 F5p71 thermal overload relay together with an LC1 F185 contactor
Description Reference LA7 F407 Weight kg 0.160

LA7 D305

Set of 3 busbars

For mounting a thermal overload relay beneath a reversing contactor or star-delta contactors
Application For relay For contactor Width of terminal lug mm 15 Set of 3 busbars Reference LA7 F401 Weight kg 0.110

LR9 F5p57, F5p63, F5 p67, LC1 F115 F5p69, F69, F71 LR9 F5p57, F5p63 LR9 F5p71, LR9 F71 LC1 F150, F185 LC1 F185

20 25

LA7 F402 LA7 F407

0.110 0.160

LR9 F5p71, LR9 F71 LR9 F7p75, F7p79, LR9 F75, F79 LR9 F7p81, LR9 F81

LC1 F225, F265

25

LA7 F403

0.160

LC1 F225...F400

25

LA7 F404

0.160

LC1 F400

25

LA7 F404

0.160

LR9 F7p75, F7p79, F7p81, LC1 F500 LR9 F75, F79, F81 LR9 F7p81, LR9 F81 LC1 F630, F800

30

LA7 F405

0.270

40

LA7 F406

0.600

(1) The time for which the coil of remote electrical reset device LA7 D03 can remain energised depends on its rest time: 1 s pulse duration with 9 s rest time; 5 s pulse duration with 30 s rest time; 10 s pulse duration with 90 s rest time. Maximum pulse duration of 20 s with rest time of 300 s. Minimum pulse time: 200 ms. (2) Reference to be completed by adding the coil voltage code. Standard control circuit voltages, (for other voltages, please consult your Regional Sales Office) : Volts 12 24 48 96 110 F F 220/ 230 M M 380/ 400 Q 415/ 440 N

a 50/60 Hz B E Consumption, inrush and sealed: < 100 VA c J B E DD Consumption, inrush and sealed: < 100 W. (3) Stop: ZA2 BL432 and Reset: ZA2 BL639.

Presentation : page 6/24

Characteristics : pages 6/25 to 6/27

Dimensions, schemes : pages 6/32 and 6/33

6/30

References (continued)

Protection components
3-pole electronic thermal overload relays, model LR9 F
Accessories (to be ordered separately)

Mounting plates for overload relay


For use with relays LR9 F5 p57, F5p63, F5p67, F5p69, F5p71, LR9 F57, F63, F67, F69, F71 LR9 F7 p75, F7p79, F7p81, LR9 F75, F79, F81 Reference LA7 F901 Weight kg 0.100

LA7 F902

0.100

LA7 F90p

Sets of power terminal protection shrouds, single-pole


For use with relays LR9 F5 p57, LR9 F57 LR9 F5 p63, F5p67, F5p69, LR9 F63, F67, F69 LR9 F5 p71, LR9 F71 LR9 F7 p75, F7p79, F7p81, LR9 F75, F79, F81 Number of shrouds per set 6 Set reference LA9 F701 Weight kg 0.015

LA9 F702

0.015

LA9 F705

0.015

LA9 F703

0.015

LA9 F70p

Power terminal protection shrouds, 3-pole


For use with relays LR9 F5 p57, F5p63, F5p67, F5p69, LR9 F57, F63, F67, F69 LR9 F5 p71, LR9 F71 LR9 F7 p75, F7p79, F7p81, LR9 F75, F79, F81 Reference LA7 F701 Weight kg 0.030

LA7 F702

0.030

LA7 F703

0.030

LA7 F70p

Insulated terminal blocks


For use with relays LR9 F5 p57, F5p63, F5p67, F5p69, LR9 F57, F63, F67, F69 Set of 2 blocks Reference LA9 F103 Weight kg 0.560

Marking accessories
Description Clip-in marker holder LA9 F103 Bag of 400 blank self-adhesive legends 7 x 16 mm Sold in lots of 100 1 Unit reference LA7 D903 LA9 D91 Weight kg 0.001 0.001

Presentation : page 6/24

Characteristics : pages 6/25 to 6/27

Dimensions, schemes : pages 6/32 and 6/33

6/31

Dimensions

Protection components
3-pole electronic thermal overload relays, model LR9 F

Common side view

LR9 F5p71, F71

LR9 F5 p57, F5p63, F5 p67, LR9 F5 p69, F57, F63, F67, F69
120 50 5,5 50

123,5 56,8 (1) 3

48 25

48

50

50 40
5,5

(2)

40

44,8

101

96

60

71

60

76

71

46,8

115
(2) 6.5 x 13.5 for LR9 F5p57 and F57. 8.5 x 13.5 for LR9 F5p63, F5 p67, F5p69, F63, F67, F69

20 115

(1) Terminal shroud LA9 F70p

Common side view


127,6

LR9 F7p75, F7 p79, F7p81, LR9 F75, F79, F81


P1 P2 30

LR9 F7 p81 (for mounting beneath LC1 F630 and F800), LR9 F81
200 80 20 80

(1)

42,2

14 22,1

6 82 136,8

108,8 70

44,8

228,8

25 6
(1) Terminal shroud LA9 F70p LR9 F7p75, F75 LR9 F7p79, F7p81, F79, F81 P1 48 55

51,5 66 150

51,5 66 40

P2 48 55

188,8

62,1

40

76,5 193

76,5

Direct mounting beneath contactor LC1 F

6
H3

Mounting beneath contactors: reversing LC2 F or star-delta LC3 F

Mounting plate for LR9 F

H3

G H1 b H1 LA7 F4

(1)

(2)

(3)

(1)

(2) (3)
H1 30 30 30 40 50 40 60 60 60 70 110 H2 50 50 50 50 58 50 58 58 58 58 58 H3 120 120 120 120 120 120 120 120 180 180 180 Contactors LC1 With LR9 relays b F115 F5 p57, F5p63, F5p67, F5p69, 279 F57, F63, F67, F69 F150 F5 p57, F5p63, F5p67, F5p69 283 F57, F63, F67, F69 F185 F5 p57, F5p63, F5p67, F5p69 285 F57, F63, F67, F69 F225 F5 p71, F71 F7 p75, F7p79, F75, F79 360 F265 F5 p71, F71 332 F7 p75, F7p79, F75, F79 363 F330 F7 p75, F7p79, F75, F79 364 F400 F7 p75, F7p79, F7p81, F75, F79, F81 364 F500 F7 p75, F7p79, F7p81, F75, F79, F81 390 F630, F800 F7 p81, F81 509 (3) DZ5 MB for LC1 F115 to F400 H1 60 60 60 H2 50 50 50 H3 120 120 120

Contactors LC1 With LR9 relays b F115 F5p57, F5p63, F5p67, F5p69, 240 F57, F63, F67, F69 F150 F5p57, F5p63, F5p67, F5p69 246 F57, F63, F67, F69 F185 F5p57, F5p63, F5p67, F5p69 250 F57, F63, F67, F69 F225 F5p71, F71 273 F7p75, F7p79, F75, F79 308 F265 F5p71, F71 279 F7p75, F7p79, F75, F79 314 F330 F7p75, F7p79, F75, F79 317 F400 F7p75, F7 p79, F7p81, F75, F79, F81 317 F500 F7p75, F7 p79, F7p81, F75, F79, F81 346 F630, F800 F7p81, F81 510 (1) Relay mounting plate LA7 F90p, see page 6/31 (2) AM1 EC or AM1 DF for LC1 F115 to F630 and LC1 F800

H2

LA7 F901 F902

G 145 190

H2

100 90 100 100 100 110 120

58 50 58 58 58 58 58

Presentation : page 6/24

Characteristics : pages 6/25 to 6/27

References : pages 6/28 to 6/31

Schemes : page 6/33

6/32

H2
120 120 120 120 180 180 180

76

Schemes, setting-up

Protection components
6

3-pole electronic thermal overload relays, model LR9 F

Schemes
LR9 F5p57F7p81
L1 L2 L3

LR9 F57F81 (with alarm)


L1 L2 L3

0V

(2)
KM1 2 4 6 2 4 6 KM1

1/L1

3/L2

1/L1

5/L3

3/L2

5/L3

103

(3) (1)
112 %

(3)

(4)
Test Stop Man. reset

(4)

(2)

104

(1)

95 2/T1 4/T2 96 6/T3 97 98

Test Stop Man. reset

95 97 96 98
KM A1 14 13

2/T1

4/T2

6/T3

A M 3 13 M 3

M A1

KM 14

KM A2 N

(1)
N

KM A2

(1)

(1) Tripped on thermal overload (2) Overheating alarm (3) Setting current (4) Specialised circuit

Setting-up the special functions of LR9 F thermal overload relays


Setting the relay b Lift the transparent cover 7 to gain access to the various settings. b Adjustment is achieved by turning dial 1 which is graduated directly in Amperes. b The setting can be locked by sealing the cover 7.

6
LR9 F5369
Ir(A) TEST TRIPPED STOP RESET

1 7

105

125

90

150

protection lectronique moteur ELECTRONIC MOTOR PROTECTION

98

NO

97

95

NC

96

6 5 4 3 2

Stop function 3
Stop

Test function 2
Test Trip indicator

PED RESE STOP T

TRIPP TEST

ED STOP RESE T TRIPP TEST

ED STOP RE

b The Stop function is obtained by pressing the red STOP button 3. b Pressing the Test button: v actuates the N/C contact, v has no effect on the N/O contact. b The STOP button can be locked by fitting a U clip (reference: LA7 D901 ).

b The Test function is obtained by pressing the red TEST button 2 with a screwdriver. b Operation of the TEST button simulates tripping of the relay and: v actuates both the N/O and N/C contacts, v actuates the trip indicator 5.

Presentation : page 6/24

Characteristics : pages 6/25 to 6/27

References : pages 6/28 to 6/31

Dimensions : page 6/32

6/33

Presentation, description

TeSys protection components


6

Electronic over current relays

Presentation
LR97 D and LT47 electronic over current relays have been developed to satisfy machine protection requirements. These relays have definite time characteristics: current threshold and time based function. They are particularly recommended for providing mechanical protection on machines with high resistive torque, high inertia and with strong probability of jamming under steady state conditions. They can be used for motor protection in the case of long starting times or frequent starting. The LR97 D relay also incorporates two fixed time protection functions, one of 0.5 seconds against locked rotor and one of 3 seconds against phase failure. LR97 D and LT47 can be used to provide mechanical shock protection. In this case, setting the O-Time knob to minimum will ensure tripping in 0.3 seconds.
510429

Applications
LR97 D and LT47 relays are particularly suitable for the following machines: b Monitoring function for excessively long starting time on machines with a risk of difficult starting: v Machines with high resistive torque, high inertia machines. b Monitoring of machines during steady state operation: overtorque detection function v Machines with strong risk of jamming, machines with torque build-up over time, v Mechanical failure monitoring, v Faster detection of malfunctioning on machines where the motor is oversized in relation to its thermal protection It. b Motor protection for specific applications: v Machines with long starting times, v Machines with high on-load factor: more than 30 to 50 starts/hour, v Machine with fluctuating load from a steady state, where the thermal image of a thermal overload relay (thermal memory) is unsuitable in relation to actual overheating of the motor. Examples of machines: v Conveyors, crushers and mixers, v Fans, pumps and compressors, v Centrifuges and spin-dryers, v Presses, shearing machines, saws, broaching machines, sanders and lifting hoists.

LR97 D

510430

Operation
Because of their two separate time settings, LR97 D and LT47 relays can be combined with the motor-starter function: D-Time: starting time, O-Time: trip time during steady state. The D-Time function is only available during the motor starting phase. During this phase the overload detection function is inhibited in order to allow starting. Under steady state conditions, when the motor current is greater than the setting current due to an overload or single-phasing, the red LED lights up and the internal relay switches its contact after a time preset by the O-Time knob. The red LED stays on, indicating that the relay has tripped. The relays are simple to set, in 5 easy steps: - Adjust the 3 knobs to maximum (Load, D-Time and O-Time), - Adjust the D-Time knob to the value corresponding to the motor starting time. - When the motor reaches steady state, adjust the Load knob (turn the knob counter-clockwise until the red LED starts to flicker). - Slowly turn the Load knob clockwise until the LED goes out. - Set the required tripping time, using the O-Time knob.

LT47

Description
Description
LR97 Dppppp LT47 ppppp

Status signalling
LR97 Dppppp LT47 ppppp To assist fast diagnostics, two LEDs (one green and one red) allow signalling of the operating status:
LED signal Green LED On Off Red LED LED signal Green LED On Off Red LED

RESET

3 4 9 1 8 2

3 4 2
TEST RESET

Status Voltage Starting Steady state On On Off Off L1 Off L2 Off

Condition Voltage Starting

TEST/STOP

A1

A2

98

95

96

2T1

4T2

6T3

Off

Steady state Overload

On On Off

Off

5 6 7
1 2 3 4 5 6 RESET knob TEST/STOP knob Ready/Run Indicator Relay tripped indicator Current setting Adjustment of starting time

10

Overload OverTrip current Rotor locked Pha se failure

7 Adjustment of tripping time 8 Manual/Auto adjustment 9 Single-phase/3-phase adjustment 10 Retractable fixing lugs

On

Trip

On

L3 Off

Curves : pages 6/35 and 6/36

Characteristics : pages 6/36 and 6/37

References : page 6/38

Dimensions, mounting : page 6/39

Schemes : page 6/39

6/34

Curves

TeSys protection components


Electronic over current relays

Curves
LR97 D
Overload protection Protection against locked rotor and mechanical jamming under steady state conditions
U power supply A1-A2 Starting Locked rotor on starting Mechanical jamming during steady state operation Overload Brief overload

3 x I setting
Setting current Normal steady state operation Current D-Time

t 0,5 s
O-Time O-Time Reset: Manual (1) or electric (3)

Tripping due to locked rotor or mechanical jamming during 95 steady state operation Tripping on overload 95

96 98 96 98

Reset: Manual (1) automatic (2) or electric (3)

Overload protection Protection against phase failure during starting and during steady state operation
U power supply A1-A2 Starting Phase failure Missing phase Overload Brief overload

Setting current Normal steady state operation Current D-Time

t <3s
O-Time O-Time Reset: Manual (1) or electric (3)

<3s
Tripping due to 95 phase failure Tripping on overload 95

96 98 96 98
Reset: Manual (1) automatic (2) or electric (3)

Mechanical shock protection


U power supply A1-A2 Starting Overload

Setting current Normal steady state operation Current D-Time O-Time set to minimum (02-03 s) Tripping to due mechanical shock 95 Reset: Manual (1) automatic (2) or electric (3)

96 98

(1) By Reset button. (2) Fixed time of 120 s. Selectable by dip switch. Function not available in the event of tripping due to locked rotor/mechanical jamming (I> 3 x I setting) or phase failure. (3) By brief interruption of power supply, minimum 0.1 s.

Presentation, description : page 6/34

Characteristics : pages 6/36 and 6/37

References : page 6/38

Dimensions, mounting : page 6/39

Schemes : page 6/39

6/35

Curves (continued), characteristics

TeSys protection components


6

Electronic over current relays

Curves (continued)
LT47 Overload protection
U power supply A1-A2 Starting Brief overload Overload

Setting current Normal steady state operation Current D-Time O-Time O-Time Reset: Manual (1) automatic (2) or electric (3)

Trip on overload

95 97

96 98

Mechanical shock protection


U power supply A1-A2 Starting Overload

Setting current Normal steady state operation Current D-Time O-Time set to minimum (02-03 s) Tripping due to 95 mechanical shock 97
96 98

t
Reset: Manual (1) automatic (2) or electric (3)

(1) By Reset button. (2) Only available on version with automatic reset (LT47 ppppA). Time adjustable from 1 to 120 s with the R-Time knob. (3) By brief interruption of power supply, minimum 0.1 s.

Characteristics
Environment
Relay type Conforming to standards Product certifications Degree of protection Protective treatment Ambient air temperature around the device LR97 Dppppp IEC 60255-6, IEC 60947 UL, CSA IP 20 (front face) TH - 30+ 80 - 25+ 60 2000 Any position 15 gn - 11 ms 4 gn kV kV kV kV V/m kV V 2 6 8 (level 3) 6 (level 3) 10 (level 3) 2 Class A 10 LT47 ppppp IEC 60255-6, IEC 60947 UL, CSA IP 20 (front face) TH - 30+ 80 - 25+ 60 2000 Any position 15 gn - 11 ms 4 gn 2 6 8 (level 3) 6 (level 3) 10 (level 3) 2 Class A 10

Conforming to IEC 60529 and VDE 0106 Conforming to IEC 60068 Storage Normal operation without derating (IEC 60947-4-1)

C C m

Maximum operating altitude Operating positions In relation to normal without derating vertical mounting plane Shock resistance Permissible acceleration conforming to IEC 60068-2-7 Vibration resistance Permissible acceleration conforming to IEC 60068-2-6 Dielectric strength at 50 Hz Conforming to IEC 60255-5 Surge withstand Conforming to IEC 61000-4-5 Resistance to In open air electrostatic discharge In direct mode Immunity to radiated radio-frequency disturbance Immunity to fast transient currents Conducted emissions Conforming to EN 55011 Conducted HF disturbance Conforming to EN 61000-4-6

Presentation, description : page 6/34

References : page 6/38

Dimensions, mounting : page 6/39

Schemes : page 6/39

6/36

Characteristics (continued)

TeSys protection components


Electronic over current relays

Characteristics
Auxiliary contact characteristics
Relay type Contact type Conventional thermal current Maximum hold consumption of controlled contactor coils (occasional operating cycles of contact 95-96) Short-circuit protection LR97 Dppppp 1 NO/NC 3 a 24 a 48 70 140 c 24 c 48 55 55 3 LT47 ppppp 1 N/O + 1N/C 3 a 24 a 48 70 140 c 24 c 48 55 55 3

Conforming to IEC 60947

By gG, BS fuses. Maximum rating or GB2 circuit-breaker Connection by cable or lug-clamps Flexible cable 1 or 2 conductors Min. without cable end Max. Flexible cable 1 or 2 conductors Min. with cable end Max. External of lugs of screw Tightening torque

A V VA V W A

a 110 360 c 110 28

a 220 360 c 220 28

a 110 360 c 110 28

a 220 360 c 220 28

mm 2 mm 2 mm 2 mm 2 mm mm N.m

1 x 0.75 2 x 2.5 1 x 0.34 1 x 1.5 + 1 x 2.5 7 M3 0.61.2

1x1 2 x 2.5 1x1 2 x 2.5 7 M3.5 0.8...1.7

Electrical characteristics of power circuit


Relay type Setting range Tripping class Rated insulation voltage (Ui) Depending on model Conforming to IEC 60947-4-1 Conforming to UL, CSA A V V kV Hz mm 2 mm 2 mm mm N.m LR97 D015pp to LR97 D25pp 0.338 Adjustable 690 600 6 5060 1.5 10 1 4 10 M4 2 2.5 10 1 6 12 M4 2 LR97 D38pp LT47 ppppp 0.560 Adjustable 690 600 6 5060

Rated impulse withstand voltage (Uimp) Frequency limits Of the operating current Connection by cable or lug-clamps Flexible cable 1 conductor Min. without cable end Max. Flexible cable 1 conductor Min. with cable end Max. External of lugs of screw Tightening torque

6
LT47 ppppA "Load" knob 0.2/0.330 1120 Reset button R-time knob: 1-120 s By interruption of power supply (minimum 0.1 s) After O-time

Operating characteristics
Relay type Adjustment Current Time A s s s LR97 Dppppp "Load" knob 0.530 0.2/0.310 Reset button 120 s fixed By interruption of power supply (minimum 0.1 s) On starting Steady state Inhibited After O-time during D-time After D-time < 0.5 s LT47 ppppS "Load" knob 0.530 0.2/0.310 Reset button By interruption of power supply (minimum 0.1 s) On starting Steady state Inhibited After O-time during D-time Inhibited After O-time during D-time Inhibited After O-time during D-time 2 LEDs No load Under load Yes

D-time knob O-time knob R-time knob

Reset

Manual Automatic Electrical

Protection functions Overload Imax > Isetting Tripping

Locked rotor, mechanical jamming I > 3 x I setting

Tripping

After O-time

Sensitivity to phase failure Tripping

<3s

<3s

After O-time

Status and fault signalling (see table page 6/34) TEST/STOP function Sealing

2 LEDs Test Stop No load Under load Yes

2 LEDs No load Under load Yes

Presentation, description : page 6/34

Curves : pages 6/35 and 6/36

References : page 6/38

Dimensions, mounting : page 6/39

Schemes : page 6/39

6/37

References

TeSys protection components


Electronic over current relays

510429

LR97 D electronic over current relays


Relay setting range A 0.31.5 Usable range (1) A 0.31.3 For use with contactor (2) LC1 D09D38 Relay supply voltage a 200240 a 100120 c/a 24 V c/a 48 V a 200240 a 100120 c/a 24 V c/a 48 V a 200240 a 100120 c/a 24 V c/a 48 V a 200240 a 100120 c/a 24 V c/a 48 V Reference (3) Weight

1.27

1.26

LC1 D09D38

LR97 D07pp

525

521

LC1 D09D38

2038

2034

LC1 D25D38

V LR97 D015M7 V LR97 D015F7 LR97 D015B LR97 D015E V LR97 D07M7 V LR97 D07F7 LR97 D07B LR97 D07E V LR97 D25M7 V LR97 D25F7 LR97 D25B LR97 D25E V LR97 D38M7 V LR97 D38F7 LR97 D38B LR97 D38E

kg 0.172 0.172 0.172 0.172 0.172 0.172 0.172 0.172 0.172 0.172 0.172 0.172 0.172 0.172 0.172 0.172

510430

LT47 electronic over current relays


Relay setting range A 0.56 Usable range (1) A 0.55 Relay supply voltage Reference Weight

kg a 200240 a 100120 c/a 24 V c/a 48 V a 200240 a 100120 c/a 24 V c/a 48 V a 200240 a 100120 c/a 24 V c/a 48 V a 200240 a 100120 c/a 24 V c/a 48 V a 200240 a 100120 c/a 24 V c/a 48 V a 200240 a 100120 c/a 24 V c/a 48 V For use with V V LT47 06M7S LT47 06F7S LT47 06BS LT47 06ES LT47 30M7S LT47 30F7S LT47 30BS LT47 30ES LT47 60M7S LT47 60F7S LT47 60BS LT47 60ES LT47 LT47 LT47 LT47 LT47 LT47 LT47 LT47 LT47 LT47 LT47 LT47 Sold in lots of 06M7A 06F7A 06BA 06EA 30M7A 30F7A 30BA 30EA 60M7A 60F7A 60BA 60EA 0.192 0.192 0.192 0.192 0.192 0.192 0.192 0.192 0.192 0.192 0.192 0.192 0,192 0.192 0.192 0.192 0.192 0.192 0.192 0.192 0.192 0.192 0.192 0.192 Weight

LT47 relay with manual/electric reset

330

325

V V

LT47 30ppp

560

550

V V

LT47 relay with automatic reset


0.56 0.55 V V

330

325

V V

560

550

V V

Accessories (to be ordered separately)


Description Unit reference

kg Pre-wiring kits allowing LC1 D09D18 10 LAD 7C1 0.002 connection of the LR97 D LC1 D25D38 10 LAD 7C2 0.003 relay N/C contact directly to the contactor Terminal block for clip-on LR97 D 1 LAD 7B106 0.100 mounting on 35 mm rail (AM1 DP200) (1) To allow adjustment of the tripping sensitivity, see adjustment method (page 6/34). (2) Please see pages 5/42 and 5/43. (3) If a pre-wiring kit is used, it is no longer possible to electrically wire signalling of tripped status.

Presentation, description : page 6/34

Curves : pages 6/35 and 6/36

Characteristics : pages 6/36 and 6/37

Dimensions, mounting : page 6/39

Schemes : page 6/39

6/38

Dimensions, mounting, schemes

TeSys protection components


Electronic over current relays
6

Dimensions
LR97 Dpppp LT47 pppp

62,2 13 10

63 51

12

51,5

20,4 45 77,2 56 71
LT47 pppp

19,5 67,5

Mounting
LR97 Dpppp Direct mounting beneath the contactor c

67,5
LC1 b c D09D18 D25D38 123 137 See pages 5/82 and 5/83

45
Note: Can be mounted on 5 rail.

50,8

70,3

Schemes
LR97 Dpppp
L1 L2 L3

LT47 pppp
L1 L2 L3 MCBB

MCBB

Stop Stop

13

13

KM1 KM1
Test/Stop Reset Start

KM1
Test/Stop Reset

Start

L1

L2

L3

KM1

A1 A2 98 95 96

T1

T2

T3

KM1 A2

M3

a M3

LT47

Presentation, description : page 6/34

Curves : pages 6/35 and 6/36

Characteristics : pages 6/36 and 6/37

References : page 6/38

A1 A2 97 98 95 96

A1 A2 98 95 96

A1

A2

A1

LR 97D

14

14

6/39

Functions

Protection components
Multifunction protection relays LT6 P

The LT6 is a protection relay designed for motor control.


813347

Not using serial link communication


The LT6 protects against: b thermal overloads, by monitoring the machine currents, b machine overheating (using PTC probes), b phase imbalance and phase failure, b earth fault. It provides: b fault signalling via a relay output and a 7 segment display, b the control of motors (reversing).

Using serial link communication


LT6 P0M005FM

The LT6 protects against: b thermal overloads, by monitoring the machine currents, b machine overheating (using PTC probes), b phase imbalance and phase failure, b earth fault, b no-load running, b long starting time, b overtorque and stalled rotor, b reversal of phase rotation, b a too low power factor (cos ). It provides: b fault and alarm signalling, using a remote display, b fault signalling via a relay output and a 7 segment display, b load shedding by monitoring voltage between phases, b signalling if short-circuit current is exceeded, b thermal alarm, b the control of motors (independent, reversing and 2-stage). It communicates via a bus: b for receiving configuration parameters for the LT6 (protection, motor control), b for information exchange with the LT6: v instantaneous values (voltage, current per phase, frequency, cos , thermal state), v data log of 5 previous trip incidents (causes and remedies), v maintenance statistics, cause of trip statistics, v operating and alarm states. It incorporates a communication watchdog function: in the event of loss of communication, fallback mode parameters can be set.

Description
On the front panel of the relay: b a 7 segment display for fault indication, b a Test button which opens the control contacts and closes the fault signalling contacts, b a trip Reset button. b a DIP switch for selection of: v bus communication address, v communication protocol (Uni-Telway or Jbus/Modbus), v manual or automatic reset following a thermal fault, v thermal overload parameter settings from the front panel or via serial link communication (line adjust or local adjust). b a serial interface (9-way SUB-D) enables RS 232 or RS 485 connection, depending on the user's cabling method, v using RS 232 connection, kit reference LA9 P620 enables communication (parameters and indication) between the relay and a PC running under Microsoft Windows 95, 98 or NT 4, v using RS 485 connection, the relay is connected to a Uni-Telway or Jbus/Modbus bus, v using RS 232 connection enables the relay status to be read at a remote display unit XBT H41101 p.

Characteristics, curves : pages 6/42 to 6/47

References : pages 6/48 and 6/49

Dimensions, mounting : pages 6/50 and 6/51

Application schemes : pages 6/52 to 6/57

6/40

Functions (continued)

Protection components
Multifunction protection relays LT6 P

LT6 configuration table


Functions Description Factory activated Setting parameters Activated/ Description deactivated by serial link Ir (% rating) Class Overload alarm Id (% of I rms average) (2) Time before tripping IDR Time before tripping IsD (% of Ir) Starting time Iv (% of Ir) Time before tripping IL c (% of Ir) Time before tripping Cos Time before tripping Initial values Adjustment range accessible via serial link communication 20109 % (1) 530 (1) 0125 % 1030 % 010 s 010 s 0.330 A 05 s 100500 % Ir 030 s 3090 % Ir 030 s 150800 % Ir 030 s - 11 010 s

Thermal overload: thermal protection of motor by monitoring current consumption Overheating (PTC): thermal monitoring of motor using built-in PTC temperature probes Phase imbalance and phase failure: monitors symmetry of rms current values Earth fault (DDR): monitors insulation faults using toroid sensor Long starting time: LT6 trips if both Is D and preset time exceeded No-load running: LT6 trips if both Iv and preset time exceeded Torque limitation: LT6 trips if both I Lc and preset time exceeded. Function inactive during starting Cos : monitors phase shift between motor current and voltage Monitoring of rotational direction of phases

20 % 5 100 % 30 % of I average 0.7 s (starting) 5 s (running) 30 A 5s 150 % Ir 10 s 30 % Ir 10 s 200 % Ir 10 s 0.1 10 s Forward running

Load shedding: opens channels A and B of LT6 if voltage drops below preset value

Short-circuit detection: signals short-circuit condition via the serial interface Reset: effective after programmable time or when the thermal state drops below a programmed value Motor control

Shedding Time before shedding Re-establishment Time before reestablishment Isc

70 % Un 10 000 s 90 % Un 10 000 s 15 x lr peak

68120 % Un 0100 000 s 68120 % Un 0100 000 s

Time before reset 0s C (iron) before reset 100 % n Control of outputs A and B Reversing

01000 s 40100 % n Reversing, independent 2stage Self-cooled or autocooled

Self-cooled/Auto-cooled

Self-cooled

Communication watchdog

Opening of outputs A and B, in the event of loss of communication (1) These values can be activated and adjusted from the front panel of the relay when set to Local adjust. (2) The average rms current is equal to the average current value of the 3 phases. Factory activated functions or functions activated/deactivated by serial link communication.

Characteristics, curves : pages 6/42 to 6/47

References : pages 6/48 and 6/49

Dimensions, mounting : pages 6/50 and 6/51

Application schemes : pages 6/52 to 6/57

6/41

Characteristics

Protection components
Multifunction protection relays LT6 P

Environment
Conforming to standards e marking Product certifications Protective treatment Degree of protection Shock resistance Vibration resistance Ambient air temperature around the device Conforming to IEC 60947-1 Conforming to IEC 6068-2-27 Conforming to IEC 6068-2-6 Storage Operation Flame resistance Maximum operating altitude Operating position In relation to normal vertical mounting plane Conforming to UL 94 m C C IEC 600947-4-1, IEC 60034-11, IEC 60755, VDE 0106, VDE 0660 Meets the essential requirements of European Low Voltage and EMC Directives UL 508, CSA, RINA, LROS TH IP 20 (1) 15 gn, 11 ms 2 gn from 3 to 100 Hz - 35+ 85 - 20+ 70 V0 2000

90

Resistance to electrostatic discharge Resistance to radiated electromagnetic interference Resistance to fast transient currents Resistance to conducted radio-frequency disturbance Non-dissipating shock wave (U imp) Dissipated shock wave Supply harmonics Resistance to micro-breaks

Conforming to IEC 61000-4-2, kV level 3 Conforming to IEC 61000-4-3, V/m level 3 Conforming to IEC 61000-4-4, kV level 4

Conforming to IEC 60947-1

kV

(1) Only applicable when power cabling to relay exceeds the following sizes: 1.5 mm2 with cable end or 2.5 mm2 without cable end .

Functions : pages 6/40 and 6/41

References : pages 6/48 and 6/49

Dimensions, mounting : pages 6/50 and 6/51

90
8 10 2 6

Conforming to IEC 61000-4-6, level 3

Conforming to IEC 61000-4-5, level 3 Conforming to IEC 60947-2 appendix F Conforming to IEC 61000-4-11

Application schemes : pages 6/52 to 6/57

6/42

Characteristics (continued)

Protection components
Multifunction protection relays LT6 P

Power circuit characteristics


Relay type Rated insulation voltage (Ui) Operating frequency Rated operational current Input impedance Connection Solid cable Flexible cable without cable end Flexible cable with cable end Tightening torque Associated protection By circuit-breaker Conforming to IEC 60947-1 V Hz A LT6 P0M005FM a 690 50/60 1 or 5 (1) < 0.1 LT6 P0M025FM a 690 50/60 25 < 0.1

1 or 2 conductors 1 or 2 conductors 1 or 2 conductors

mm 2 mm 2 mm 2 N.m

1.56 1.56 1.54 1.7

Operational current y 25 A Operational current > 25 A (using a current transformer) A Operational current y 25 A

y GV2 L05 (1 A relay rating) y GV2 L10 (5 A relay rating) Compact NSppppMA (Merlin Gerin) y 2 aM, 4 gG (1 A relay rating) y 6 aM, 16 gG (5 A relay rating) u 32 (aM), u 63 (gG, gM)

y GV2 L22

By fuses

y 25 (aM), y 50 (gG, gM)

Operational current > 25 A (using a current transformer)

Control circuit supply characteristics


Rated insulation voltage (Ui) Operating voltage Power consumption Conforming to IEC 60947-1 V V 50/60 Hz c VA W a 380 c or a 50/60 Hz: 90276 15 7

Cabling Solid cable Flexible cable without cable end Flexible cable with cable end Tightening torque Plug-in connector 1 or 2 conductors 1 or 2 conductors mm 2 mm 2 0.51 0.51

1 conductor 2 conductors

mm 2 mm 2 N.m

0.51 0.50.75 0.7

Discrete input characteristics


Rated insulation voltage (Ui) Operating voltage Current consumption Power consumption Input impedance Conforming to IEC 60947-1 V V Minimum transient value mA W k a 250 c 90...150. a 90276 u 1 (changing from state 0 to state 1 in t u 4 ms) 0.5 56

(1) Using external current transformer for operating currents exceeding 25 A: see page 6/48.

Functions : pages 6/40 and 6/41

References : pages 6/48 and 6/49

Dimensions, mounting : pages 6/50 and 6/51

Application schemes : pages 6/52 to 6/57

6/43

Characteristics (continued)

Protection components
Multifunction protection relays LT6 P

Communication interface characteristics


Physical interface Connector on LT6 Maximum transmission speed Minimum time between 2 requests bit/s m/s RS 232: connection to PC or XBT H RS 485: connection to programmable controller 9-way SUB-D 9600 100

Discrete output characteristics


Rated insulation voltage (Ui) Output type Associated fuse protection a.c. loads Rated voltage Permissible power for category AC-15 Associated with contactor d.c. loads Rated voltage Permissible power for category DC-15 Associated with contactor V W c 30 50 (Ie = 0.5 A, Ue = c 250 V, Ith = 5 A, L/R y 25 ms for 100 000 operations) LP1 K, LP2 K, LP1 D09 and D12 LC1 D09 to D38 c LC1 D40 to D95 (with LA4 DC3U) V VA a 250 500 (Ie = 0.5 A, Ue = a 250 V, Ith = 5 A, cos = 0.4 for 100 000 operations) LC1 K, LC2 K, LC7 K, LC8 K, LC1 D09 to D150 Conforming to IEC 60947-1 Relay interface Conforming to IEC 60947-5 V a 380 1 N/O per channel A 6 (type gC)

Signalling output characteristics


Rated insulation voltage (Ui) Output type Associated fuse protection Current limit Conforming to IEC 60947-1 Relay interface Conforming to IEC 60947-5 At U = c 5 V V V A mA a 380 1 N/O per channel 2 (type gC) 10

a.c. loads Rated voltage Permissible power for category AC-15 Associated with contactor d.c. loads Rated voltage Permissible power for category DC-15 Associated with contactor V W c 30 50 (Ie = 0.2 A, Ue = c 30 V, Ith = 2 A, 300 000 operations on a resistive load) LP1 K, LP2 K with suppressor module LA4 KC V VA a 250 250 (Ie = 0.2 A, Ue = a 250 V, Ith = 2 A, 300 000 operations on a resistive load) LC1 K, LC2 K, LC7 K, LC8 K with suppressor module LA4 KE

Functions : pages 6/40 and 6/41

References : pages 6/48 and 6/49

Dimensions, mounting : pages 6/50 and 6/51

Application schemes : pages 6/52 to 6/57

6/44

Characteristics (continued)

Protection components
Multifunction protection relays LT6 P

LT6 CTpppp external current transformer characteristics


Conforming to standards Precision Precision limit factor Rated insulation voltage (Ui) Maximum operating temperature Transformer ratio Diameter of conductor passage hole Maximum cabling c.s.a. V C A mm mm 2 IEC 60185, BS 7626 Class 5P 15 690 50 100/1 35 300 200/1 35 300 400/1 35 300 800/1 10 Incorporated (1)

XBT H41101p display module characteristics


Supply Display Type Capacity Input keys Pilot lights C C % Front panel Rear panel IEC 61000-4-2 IEC 61000-4-3 IEC 61000-4-4 IEC 60068-2-27 IEC 60068-2-6 V/m V c 24 LCD, 9 mm 2 lines of 20 characters 2 LED, communication LED, acknowledgement of input key operation 0+ 50 - 20+ 70 085 IP 65 (IEC 60529, NF C 20-010, UL) IP 20 Level 3 10 Level 3 30 gn, 11 ms, 1/2 sine 0.075 mm from 2 to 57 Hz 1 gn from 57 to 150 Hz Serial link type using specific cable XBT Z9701 (see page 6/48) Loaded as standard and available in 3 languages (1) Electrical connection to be made using M10 bolt.

Operating temperature Storage temperature Humidity (without condensation) Protection

Resistance to electrostatic discharge Electromagnetic interference Electrical interference Shock resistance Vibration resistance Communication with the LT6 Software

Modbus protocol

Functions : pages 6/40 and 6/41

References : pages 6/48 and 6/49

Dimensions, mounting : pages 6/50 and 6/51

Application schemes : pages 6/52 to 6/57

6/45

Characteristics

Protection components
Multifunction protection relays LT6 P

Probe characteristics
Probe type Conforming to standards Resistance Rated operational voltage (Ue) Rated insulation voltage (Ui) Insulation Length of connecting cables At 25 C Per probe V kV DA1 TTppp IEC 60034-11 mark A 3 x 250 in series c 2.5 max 2.5 Reinforced Between probes Between probe and motor terminal plate mm m 250 1

Guaranteed operating zones: example with 3 probes type DA1 TT ppp (250 at 25 C) in series, conforming to standard EC 60034-11, mark A.
Resistance (ohms)

10 000

4000
Trip zone

1650 1500 1000 750

Reset zone

100

20 10

Trip zone on probe short-circuit

NOT - 5 C NOT NOT + 5 C

NOT + 15 C

NOT - 20 C

-20

Temperature (C)

1 3 probes type DA1 TT ppp (250 to 25 C) in series. NOT: Nominal Operating Temperature Protection unit tripped. Protection unit reset.

Functions : pages 6/40 and 6/41

References : pages 6/48 and 6/49

Dimensions, mounting : pages 6/50 and 6/51

Application schemes : pages 6/52 to 6/57

6/46

Tripping curves

Protection components
Multifunction protection relays LT6 P

Cold state curves (1)


t (s) 10 000

1000

100

10

Class 30 Class 25 Class 20 Class 15 Class 10 Class 5 (10 A)

1 1 1,12 1,5 2 3 4 5 6 7 8

I/Ir

Hot state curves (1)


t (s) 10 000

6
1000

100

10

Class 30 Class 25 Class 20 Class 15 Class 10 Class 5 (10 A) I/Ir

1 1 1,12 1,5 2 3 4 5 6 7 8

(1) Tripping time accuracy: 8 % at 7.2 x I/Ir.

Functions : pages 6/40 and 6/41

References : pages 6/48 and 6/49

Dimensions, mounting : pages 6/50 and 6/51

Application schemes : pages 6/52 to 6/57

6/47

References

Protection components
Multifunction protection relays LT6 P

3-pole multifunction protection relays


813353

Operational current (1) A 0.21 15 525

Description LT6 P0M005FM LT6 P0M025FM

Weight kg 1.030 1.030

Configuration software
Description Languages For use with All relay ratings Reference LA9 P620 Kit comprising: English, French, - two 3" 1/2 diskettes, German, Italian, (for Windows 2000 XP 95, 98, Spanish NT 4), - 2 m connection cable fitted at each end with a 9-way SUB-D connector (female-female) Weight kg 0.550

LT6 P0M005FM

Current transformers
Operational current Primary A 100 200 400 800 Reference Secondary A 1 1 1 1 Weight kg 0.550 0.550 0.550 0.680
813354

LT6 CT1001 LT6 CT2001 LT6 CT4001 LT6 CT8001

Display modules
Language LT6 CT4001 French English Supply voltage V c 24 c 24 c 24 Reference XBT H411011 XBT H411013 XBT H411014 Weight kg 0.620 0.620 0.620

Spanish

Connection cable
Function Reference Ensures connection link between the LT6 relay XBT Z9701 and display modules XBT H/P/E/HM/PM. Comprising a 9-way SUB-D female connector and a 25-way SUB-D male connector (length 2.2 m) (1) For operational currents greater than 25 A, use an external current transformer with a 1 A or 5 A secondary. Weight kg 0.200

Functions : pages 6/40 and 6/41

Characteristics, curves: pages 6/42 to 6/47

Dimensions, mounting : pages 6/50 and 6/51

Application schemes : pages 6/52 to 6/57

6/48

References (continued)

Protection components
Multifunction protection relays LT6 P

Earth fault toroids


Products marketed under the Merlin Gerin brand
Sensitivity A 0.330 Internal of toroid mm 30 46 50 80 110 120 200 300 Reference Weight kg 0.120 1.300 0.200 0.420 3.200 0.530 1.320 2.230

TA30 POA PA50 IA80 GOA MA120 SA200 GA300

813355

PTC thermistor probes


Description

(1)
Sold in lots of 10 10 10 10 10 10 10 10 Unit reference DA1 DA1 DA1 DA1 DA1 DA1 DA1 DA1 TT090 TT110 TT120 TT130 TT140 TT150 TT160 TT170 Weight kg 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010

Triple probes

Nominal Operating Temperature (NOT) C 90 110 120 130 140 150 160 170

Marking accessories
Description

(to be ordered separately)


Sold in lots of 25 Unit reference AB1 Rp (2) Weight kg 0.002

Composition

DA1 TT ppp

Clip-in markers (maximum of 5 per relay)

Strips of 10 identical numbers (0 to 9) Strips of 10 identical capital letters (A to Z)

25

AB1 G p (2)

0.002

Replacement part
Description Set of plug-in connectors (3) Reference LA9 P600 Weight kg 0.150

(1) PTC: Positive Temperature Coefficient. (2) When ordering, replace the p in the reference with the number or letter required. (3) The set includes upstream, downstream and probe-entry connectors.

Functions : pages 6/40 and 6/41

Characteristics, curves: pages 6/42 to 6/47

Dimensions, mounting : pages 6/50 and 6/51

Application schemes : pages 6/52 to 6/57

6/49

Dimensions, mounting

Protection components
6

Multifunction protection relays LT6 P

Protection relays LT6 P


LT6 P0MpppFM On 35 mm 7 mounting rail On pre-slotted mounting plate AM1 PA

AF1 EA4

118

131

90 54

Current transformers
LT6 CT

Display modules
XBT H41101p

42

30

35

25

a 95

25

6
10 10

6,2

202

89,6

107

102

6,2

120 12,35 2,5 183,8 5,85

20

42,5

42,5

LT6 CT1001 CT2001 CT4001 CT8001

a 35 35 35 10

2,5

Panel cut-out

(1)

50

90

184

Support panel thickness e = 1.56 mm. (1) R: 3.5 max / 2 min.

Functions : pages 6/40 and 6/41

Characteristics, curves: pages 6/42 to 6/47

References : pages 6/48 and 6/49

Application schemes : pages 6/52 to 6/57

6/50

110 7

Dimensions, mounting (continued)

Protection components
6

Multifunction protection relays LT6 P

Earth fault toroids


TA30, PA50 IA80, MA120, SA200

c2 8

21 4
16

b1

b2

b1

29 c1 J c1 a G a1

Type TA30 PA50

b 83 109

b1 53 66

c 30 50

c1 60 87

c2 31 45

H 50 60

Type IA80 MA120 SA200

a 26,5 26,5 29

a1 44 44 46

b 122 164 256

b1 80 80 120

b2 55 55 90

c 80 120 196

c1 150 190 274

G 35 35 37

H 65 65 104

J 126 166 254

H
K 40 40 60

GA300

POA, GOA

344

6
a G
299 29
Type GOA POA a 72 78 b 148 224 c 46 110 G 57 76

Functions : pages 6/40 and 6/41

Characteristics, curves: pages 6/42 to 6/47

References : pages 6/48 and 6/49

Application schemes : pages 6/52 to 6/57

6/51

Application schemes

Protection components
Multifunction protection relays LT6 P

Motor control: D.O.L. starting (channels A and B set for reversing or independent control)
Control from front panel of relay
KM1
Motor start Motor stop

Control via discrete inputs of relay

D1 D2 D3 D4

Channel A

D1 D2 D3 D4

95 96

95
Channel A

KM1

KM1

Reserved

Reserved

96

I8 I7 I6 I5 I4 I3 I2 I1

Discrete input E Discrete input D Discrete input C Channel B

I8 O1 O2 I7 I6 I5 97
Signalling

Discrete input E Discrete input D Discrete input C Channel B

O1 O2

Stop channels A and B Start channel B Start channel A Local or serial communication control of A and B Reset Alarm

Stop channels A and B Start channel B Signalling Start channel A Local or serial communication control of A and B Reset Alarm

I4 I3 I2

97 98

98

93 I1 94

93 94

C1 Common 1 () C2 Common 2 ()
Control supply (1)

C1 Common 1 () T1 T2 NC Earth fault toroid H1 H2


PTC probes

C2 Common 2 ()
Control supply (1)

A2 A1

A2 A1

T1 T2 NC H1 Earth fault toroid H2


PTC probes

400 V KM1

400 V KM1

L11 L21 L31

2T1 4T2 6T3


M 3

L11 L21 L31

2T1 4T2 6T3

Control via serial link communication (Uni-Telway or Jbus/Modbus)

D1 D2 D3 D4

95
Channel A

KM1

Reserved

96

I8 I7 I6

Discrete input E Discrete input D Discrete input C Channel B

O1 O2

I5 I4 I3 I2 I1

Stop channels A and B Start channel B Start channel A Signalling

97 98

Local or serial communication control of A and B Reset Alarm

93 94

C1 Common 1 () C2 Common 2 ()
Control supply (1)

A2 A1

T1 T2 NC H1 Earth fault toroid H2


PTC probes

400 V KM1

L11 L21 L31

2T1 4T2 6T3


M 3

(1) For d.c. supplies, inputs I1 to I8 must be connected to the positive line.

Functions : pages 6/40 and 6/41

Characteristics, curves: pages 6/42 to 6/47

References : pages 6/48 and 6/49

Dimensions, mounting : pages 6/50 and 6/51

6/52

Application schemes
(continued)
6

Protection components
Multifunction protection relays LT6 P

Motor control: D.O.L. starting


Control via serial link communication with signalling, earth fault toroid, PTC probes, state of power components Channels A and B set for reversing or independent control. Possible to control the motor via discrete input (local position) or by serial link communication
D1 D2 D3 D4 95
Channel A

KM1

Reserved

96

I8
Q1 KM1

Discrete input E Discrete input D Discrete input C Channel B

I7 I6 I5 I4 I3 I2

O1 O2

Stop channels A and B Start channel B Signalling Start channel A Local or serial communication control of A and B Reset Common 1 () Common 2 () Alarm

97 98
Tripped

Line Local

93 94
Overload

I1 C1 C2

Q1

Control supply (1)

A2 A1

T1 T2 NC H1 Earth fault toroid H2


PTC probes

KM1 400 V

L11 L21 L31

2T1 4T2 6T3

U V

M 3

(1) For d.c. supplies inputs I1 to I8 must be connected to the positive line.

Functions : pages 6/40 and 6/41

Characteristics, curves: pages 6/42 to 6/47

References : pages 6/48 and 6/49

Dimensions, mounting : pages 6/50 and 6/51

6/53

Application schemes
(continued)
6

Protection components
Multifunction protection relays LT6 P

Motor control: reverser starting


Control via serial link communication Channels A and B set for reversing control.
95
Channel A

Control via discrete inputs of relay Channels A and B set for reversing control.
95
Channel A

D1 D2 D3 D4

KM1

D1 D2 D3 D4

KM1

Reserved

96

Reserved

I8 I7 I6 I5 I4 I3 I2 I1

Discrete input E Discrete input D Discrete input C Channel B

KM2

96

I8 O1
KM2

Discrete input E Discrete input D Discrete input C Channel B

KM2

I7 I6 I5 I4 I3 I2

O1
KM2

O2
Stop channels A and B Start channel B Signalling Start channel A Local or serial communication control of A and B Reset Alarm

KM1

O2
Stop channels A and B Start channel B Signalling Start channel A Local or serial communication control of A and B Reset Common 1 () Common 2 () Alarm

KM1

97 98

97 98

93 I1 94 C1

93 94

C1 Common 1 () C2 Common 2 ()
Control supply (1)

A2 A1

T1 T2 NC Earth fault toroid H1 H2


PTC probes

C2
Control supply (1)

A2 A1

T1 T2 NC H1 Earth fault toroid H2


PTC probes

400 V

KM1

L11 L21

2T1 4T2 6T3 M 3

400 V

KM1

L11 L21

2T1 4T2 6T3

KM2

L31

KM2

L31

Control from front panel of relay Channels A and B set for independent control.
D1 D2 D3 D4 95
Channel A

Reserved

96

I8 I7 I6 I5 I4 I3 I2 I1

Discrete input E Discrete input D Discrete input C Channel B

Motor stop

O1 Forward start O2
KM2

KM1

Reverse start

KM2

Stop channels A and B Start channel B Start channel A Signalling

KM1 KM2

97 98

KM1

Local or serial communication control of A and B Reset Alarm

93 94

C1 Common 1 () C2 Common 2 ()
Control supply (1)

A2 A1

T1 T2 NC H1 Earth fault toroid H2


PTC probes

400 V KM1

L11 L21

2T1 4T2 6T3 M 3

KM2

L31

(1) For d.c. supplies inputs I1 to I8 must be connected to the positive line.

Functions : pages 6/40 and 6/41

Characteristics, curves: pages 6/42 to 6/47

References : pages 6/48 and 6/49

Dimensions, mounting : pages 6/50 and 6/51

6/54

Application schemes
(continued)
6

Protection components
Multifunction protection relays LT6 P

Motor control: reverser starting with measurement of cos and voltage


Control via serial link communication Channels A and B set for reversing control.
D1 D2 D3 D4 95
Channel A

Reserved

KM2

KM1

96

230 V From voltage measuring transformer 0 V

C2 I8 I7 I6 I5 I4 I3 I2 I1 C1

Common 2 () Discrete input E Discrete input D Discrete input C Channel B

O1
KM1 KM2

O2

Stop channels A and B

97 Start channel A Signalling Local or serial communication 98 control of A and B Reset 93 Common 1 () Alarm 94

Start channel B

Control supply (1) Voltage and cos measuring transformer 400 V 230 V

A2 A1 T1 T2 NC H1 Earth fault toroid H2


PTC probes

0V
400 V

0V
KM1

To discrete input E (I8)

L11 L21 L31

2T1 4T2 6T3 M 3

KM2

(1) For d.c. supplies inputs I1 to I8 must be connected to the positive line.

Functions : pages 6/40 and 6/41

Characteristics, curves: pages 6/42 to 6/47

References : pages 6/48 and 6/49

Dimensions, mounting : pages 6/50 and 6/51

6/55

Application schemes
(continued)
6

Protection components
Multifunction protection relays LT6 P

Motor control: star-delta starting (channels A and B set for 2-stage control)
Control via discrete inputs of relay
D1 D2 D3 D4 95
Channel A

KM1

Reserved

KM3

96
KM3 KM1 KM2

I8 I7 I6 I5 I4 I3 I2 I1

Discrete input E Discrete input D Discrete input C Stop channels A and B Start channel B Start channel A Local or serial communication control of A and B Reset Signalling Channel B

O1
KM3

O2
KM1

97 98

C1 Common 1 () C2 Common 2 ()
Control supply (1) Alarm

93 94
1 KM1 2 3 5 4 6 U1 V1 3 5 6 W1 W2 M U2 V2

A2 A1
PTC probes

T1 T2 NC Earth fault toroid H1 H2

400 V

L11 L21 L31

2T1 4T2 6T3

1 KM2 2 3 4

1 KM3 2 3 5 4 6

Control via serial link communication


D1 D2 D3 D4 95
Channel A

6
I8 I7 I6 I5 I4 I3 I2 I1 C1 C2
Control supply (1)

KM1

Reserved Discrete input E Discrete input D Discrete input C Stop channels A and B Start channel B Start channel A Local or serial communication control of A and B Reset Common 1 () Common 2 () Alarm Signalling Channel B

KM3 KM1 KM2

96

KM3

O1
KM3

O2

KM1

97 98 93 94

A2 A1

T1 T2 NC Earth fault toroid H1 H2


PTC probes

1 KM1 2 3 5 4 6 U1 V1 3 5 6 W1 W2 M U2 V2

400 V

L11 L21 L31

2T1 4T2 6T3

1 KM2 2 3 4

1 KM3 2 3 5 4 6

(1) For d.c. supplies inputs I1 to I8 must be connected to the positive line. Functions : pages 6/40 and 6/41 Characteristics, curves: pages 6/42 to 6/47 References : pages 6/48 and 6/49 Dimensions, mounting : pages 6/50 and 6/51

6/56

Application schemes
(continued)
6

Protection components
Multifunction protection relays LT6 P

Motor control: star-delta starting with adjustable time delay


Control via serial link communication Channels A and B set for 2-stage control.
D1 D2 D3 D4
95
Channel A

Reserved

KM3 96

KM1

KM3

230 V From voltage measuring transformer 0 V

C2 I8 I7 I6 I5 I4

Common 2 () Discrete input E Discrete input D Discrete input C Channel B

KM1 O1 KM1 O2 KM3 KM2

Stop channels A and B

Control supply (1) Voltage measuring transformer 400 V/230 V 230 V 400 V To input E (I8)

Start channel B 97 Start channel A Signalling Local or serial communication 98 I2 control of A and B I1 Reset 93 C1 Common 1 () Alarm 94 A2

I3

A1

1k T1 T2 NC Earth fault toroid H1 H2


PTC probes

5 KM1 6 3 1 4 2 W1 V1 3 1 2 U1 U2 M W2 V2

0V

0V 400 V L11 L21 L31

2T1 4T2 6T3

5 KM2 6 3 4

5 KM3 6 3 1 4 2

(1) For d.c. supplies the inputs I1 to I8 must be connected to the positive line. LT6 P0M005FM connections with current transformers LT6 CTpppp
D1 D2 D3 D4
95
Channel A

LT6 P0M0 p5FM connections with display module XBT H41101p


D1 D2 D3 D4
95 96

Channel A

Reserved Discrete input E Discrete input D Discrete input C Channel B

96 I8 O1 O2 I7 I6 I5 I4 I3 I2 I1

Reserved

C2 Common 2 () I8 I7 I6 I5 I4
Discrete input E Discrete input D Discrete input C

O1
Channel B

O2

Stop channels A and B Start channel B

Stop channels A and B Start channel B Signalling Start channel A Local or serial communication control of A and B Reset Alarm

97 Start channel A Signalling Local or serial communication 98 I2 control of A and B I1 Reset 93 C1 Common 1 () Alarm Common 2 () C2 94 A2 I3 A1 T1 T2 NC H1 Earth fault toroid H2
PTC probes

97 98

Ph1

Ph2

Ph3

C1 Common 1 () A2 A1

93 94

P1 P2

T1 T2 NC H1 Earth fault toroid H2


PTC probes

S1 S2 P1 P2 S1 S2 P1 P2 S1 S2

L11 L21 L31

LT6 P0M005FM

2T1 4T2 6T3

L11 L21 L31

LT6 P0M0 5FM

2T1 4T2 6T3

XBT H41101

XBT Z9701

M 3

Functions : pages 6/40 and 6/41

Characteristics, curves: pages 6/42 to 6/47

References : pages 6/48 and 6/49

Dimensions, mounting : pages 6/50 and 6/51

6/57

Selection guide

Protection components
Thermistor protection units for use with PTC thermistor probes (1)

Applications

General protection and protection of motors fitted with PTC thermistor probes (1)

Standards and approvals

IEC 60034-11, UL, CSA

Reset method

Automatic

Fault signalling

Fault memory in the event of a supply failure

Fault test

6
Rated control circuit voltages a 50/60 Hz Single voltage 115 V or 230 V Rated control circuit voltages c Single voltage 24 V

Contact type

1 N/C

Protection unit type

LT3 SE
6/64 (1) PTC: Positive Temperature Coefficient

Pages

6/58

6 6

IEC 60034-11, PTB, UL, CSA Marine: BV, LROS, GL, DNV, RINA

Automatic

Manual or automatic

On front panel of unit and remote

Yes

By pushbutton on front panel of unit

6
Dual voltage 115/230 V Multivoltage 24230 V Single voltage 400 V Dual voltage 24/48 V, 115/230 V Multivoltage 24230 V Dual voltage 24/48 V Multivoltage 24230 V Dual voltage 24/48 V

Dual voltage 1 N/C + 1 N/O Multivoltage 2 C/O

Single voltage or dual voltage 1 N/C + 1 N/O Multivoltage 2 C/O

LT3 SA
6/64

LT3 SM

6/59

General

Protection components
Thermistor protection units for use with PTC thermistor probes (1)

Application
LT3 Sp thermistor protection units continuously monitor the temperature of the machines to be protected (motors, generators, etc.) by means of PTC thermistor probes embedded in the machine windings. If the nominal operating temperature of the probes is reached, they convert the rapid increase in resistance into a switching function which can be used to switch off the machine or signal a fault (see paragraph relating to thermistor probes below). Accidental breaks in the supply circuits of the thermistors are also detected.

Electromagnetic compatibility
Conforming to "Electromagnetic compatibility" directive. Conforming to standard EN 61000-6-2. Resistance to electrostatic discharge (conforming to IEC 61000-4-2) Resistance to fast transients (conforming to IEC 61000-4-4) Susceptibility to electromagnetic fields (conforming to IEC 61000-4-3) Surge resistance 1.2/50 - 8/20 (conforming to IEC 61000-4.5) Immunity to microbreaks and voltage drops (IEC 61000-4-11) Suitable for use with variable speed controllers
Level 3 Level 3 Level 3 Level 4

Thermistor probes
Range of most commonly used PTC thermistor probes: from 90 to 160 C, in steps of 10 C. Curve R = f (), characteristic of a PTC thermistor probe, is defined by standard IEC 60947-8. The choice of PTC thermistor probe to be incorporated in the motor winding depends on the insulation class, the type of motor and the most suitable location for the probe. This choice is usually made by the motor manufacturer or the motor rewinder, who have all the necessary information. Application example
Insulation class of rotating machines conforming to IEC 60034-11 (S1 duty) NOT Nominal operating temperature Temperature at which rapid increase in resistance occurs Probes used for Fault Alarm C C

A B E F H

100 110 120 140 160

100 110 120 140 160

100 120 130 150 170

(1) PTC: Positive Temperature Coefficient

Characteristics : pages 6/61 to 6/63

References : pages 6/64 and 6/65

Dimensions : page 6/66

Schemes : pages 6/66 and 6/67

6/60

Characteristics

Protection components
Thermistor protection units for use with PTC thermistor probes (1)

Protection unit type Reset method Fault indication Fault test Probe interchangeability

LT3 SE Automatic Label Mark A to IEC 60034-11 IEC 60034-11 VDE 0660

LT3 SA Automatic On front panel of unit and remote Label Mark A to IEC 60034-11 IEC 60034-11 VDE 0660 LROS

LT3 SM Manual/Automatic On front panel of unit and remote By pushbutton on front panel of unit Label Mark A to IEC 60034-11 IEC 60034-11 VDE 0660

Environment
Conforming to standards Product certifications Degree of protection e marking

IP 20 conforming to IEC 60529, VDE 0106 LT3 Sp protection units have been designed to comply with the basic recommendations of European directives relating to low voltage and EMC. Therefore LT3 Sp products bear the European Community e mark. - 40+ 85

Ambient air temperature around the device

Storage Conforming to IEC 60068-2-1 and 2-2 Operation Without derating With derating Conforming to IEC 60068-2-6 Conforming to IEC 60068-2-27 In relation to normal vertical mounting plane

- 25+ 60 1500 m Up to 3000 m, the maximum permissible ambient air temperature for operation (60 C) must be reduced by 5 C per additional 500 m above 1500 m 2.5 gn (225 Hz) 1 gn (25150 Hz) 5 gn (11 ms) Any position

Maximum operating altitude

Vibration resistance Shock resistance Operating positions without derating

Power supply circuit characteristics


Rated control circuit voltage (Uc) a 50/60 Hz 0.851.1 Uc a 50/60 Hz 0.851.1 Uc c 0.81.25 Uc 0.851.1 Uc Sealed Single voltage Dual voltage Multivoltage Single voltage Dual voltage Multivoltage a c V V V V V V VA W (1) 115 or 230 24 < 2.5 <1 115/230 24230 24/48 24230 < 2.5 <1 400 115/230. 24/48 24230 24/48 24230 < 2.5 except (400 V : 2.7) <1

Average consumption

PTC: Positive Temperature Coefficient

References : pages 6/64 and 6/65

Dimensions : page 6/66

Schemes : pages 6/66 and 6/67

6/61

Characteristics (continued)

Protection components
Thermistor protection units for use with PTC thermistor probes (1)

Control circuit characteristics


Protection unit type Resistance Maximum number of probes fitted in series (2) Voltage at terminals in the thermistor circuit Tripping Reset Probes y 250 at 25 Normal operation (R = 1500 ) Conforming to IEC 60034-11 (R = 4000 ) Operating threshold Distance Minimum c.s.a. of conductors LT3 SE 27003100 15001650 6 < 2.5 < 7.5 300 0.75 400 1 LT3 SA 27003100 15001650 6 < 2.5 < 7.5 < 20 500 1.5 LT3 SM 27003100 15001650 6 < 2.5 < 7.5 < 20 1000 (3) 2.5

V V m mm2

Thermistor probe short-circuit detection Connection of probes to the LT3

Electrical characteristics of the output relay contacts


Contact type Rated insulation voltage Maximum operational voltage Rated impulse withstand voltage Conventional thermal current Operational power Breaking capacity Uimp Single voltage or dual voltage Multivoltage V V kV A VA 120 V 250 V 24 V A A A mm2 mm2 N.m 1 N/C a 500 1 N/C + 1 N/O 2 C/O 1 N/C + 1 N/O 2 C/O

a 250 (a 400 V for LT3 SM00V) 2.5 5 100 for 0.5 million operating cycles 6 3 2 2 x 11 x 2.5 1 x 0.752 x 2.5 0.8

At 220 V In cat. AC-16

In DC-13 Cabling (cage type connector) for flexible or solid cable Tightening torque

Without cable end With cable end

Thermistor probe characteristics


Probe type Conforming to standards Resistance Rated operational voltage (Ue) Rated insulation voltage (Ui) Insulation Length of connecting cables At 25 C Per probe V kV DA1 TTppp IEC 60034-11. Mark A 3 x 250 in series c 2.5 V max 2.5 Reinforced Between probes Between probe and motor terminal plate mm m 250 1 DA1 TSppp

250 c 2.5 V max 1 Reinforced 1

(1) PTC: Positive Temperature Coefficient (2) Provided that the total resistance of the probe circuit is less than 1500 at 20 C. (3) For distances greater than 500 m take cabling precautions (twisted shielded pairs).

References : pages 6/64 and 6/65

Dimensions : page 6/66

Schemes : pages 6/66 and 6/67

6/62

Characteristics (continued)

Protection components
Thermistor protection units for use with PTC thermistor probes (1)

LT3 S protection unit/thermistor probe combination


Guaranteed operating zones: examples with 3 probes type DA1 TT ppp (250 at 25 C) in series, conforming to standard IEC 60034-11, Mark A. LT3 SE, LT3 SA, LT3 SM protection units
Resistance (ohms)

10 000

3100 2700 1650 1500 1000 750

Trip zone Reset zone

100

20 10

Trip zone on probe short-circuit

NOT -5 C NOT NOT +5 C

3 probes type DA1 TTppp (250 at 25 C) in series.

NOT: Nominal Operating Temperature Protection unit tripped. Protection unit reset. (1) PTC: Positive Temperature Coefficient

NOT -20 C

-20

NOT + 15 C

Temperature (C)

References : pages 6/64 and 6/65

Dimensions : page 6/66

Schemes : pages 6/66 and 6/67

6/63

References

Protection components
Thermistor protection units for use with PTC thermistor probes (1)

108694-24-M

Protection units (without fault memory)


Units with automatic reset with thermistor short-circuit detection
Connection Cage connectors Voltage a 50/60 Hz 115 V 230 V c 24 V Output contact N/C N/C N/C Reference LT3 SE00F LT3 SE00M LT3 SE00BD Weight kg 0.220 0.220 0.220

Units with automatic reset with thermistor short-circuit detection On front panel: fault and voltage signalling indicator.
LT3 SE00M
108698-24-M

Connection Cage connectors

Voltage a 50/60 Hz c a 50/60 Hz or c 115/230 V 24/48 V

Output contact N/C + N/O N/C + N/O

Reference LT3 SA00M LT3 SA00ED LT3 SA00MW

Weight kg 0.220 0.220 0.220

24230 V 2 C/O

Protection units (with fault memory)


Units with manual reset with thermistor short-circuit detection On front panel: - fault and voltage signalling indicator, - Test and Reset button.
Connection LT3 SA00M Cage connectors
108696-24-M

Voltage a 50/60 Hz 400 V 24/48 V 115/230 V

Output contact N/C + N/O N/C + N/O N/C + N/O N/C + N/O

Reference LT3 SM00V LT3 SM00E LT3 SM00M LT3 SM00ED LT3 SM00MW

Weight kg 0.220 0.220 0.220 0.220 0.220

c a 50/60 Hz or c

24/48 V

24230 V 2 C/O

(1) PTC: Positive Temperature Coefficient

LT3 SM00M

Characteristics : pages 6/61 to 6/63

Dimensions : page 6/66

Schemes : pages 6/66 and 6/67

6/64

References (continued)

Protection components
Thermistor protection units for use with PTC thermistor probes (1)

813383

PTC thermistor probes


Description

(1)
Sold in lots of 10 10 10 10 10 10 10 10 10 10 10 10 10 Unit reference DA1 TT090 DA1 TT110 DA1 TT120 DA1 TT130 DA1 TT140 DA1 TT150 DA1 TT160 DA1 TT170 DA1 TS060 DA1 TS070 DA1 TS080 DA1 TS090 DA1 TS100 Weight kg 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.005 0.005 0.005 0.005 0.005

Integrated triple probes

Nominal Operating Temperature (NOT) C 90 110 120 130 140 150 160 170

Surface probes DA1 TT ppp

60 70 80

813384

90 100

Accessories (to be ordered separately)


Mounting accessories
Description Application Sold in lots of 10 Unit reference RHZ 66 Weight kg 0.005

Adapter

For fixing on 4 rail DZ5 MB

Marking accessories
Clip-in markers (maximum of 5 per unit) Strips of 10 identical numbers (0 to 9) 25 AB1 Rp (2) 0.002

Strips of 10 identical capital letters (A to Z) DA1 TSppp

25

AB1 G p (2)

0.002

(1) PTC: Positive Temperature Coefficient (2) When ordering, replace the p in the reference with the number or letter required.

Characteristics : pages 6/61 to 6/63

Dimensions : page 6/66

Schemes : pages 6/66 and 6/67

6/65

Dimensions, schemes, setting-up

Protection components
Thermistor protection units for use with PTC thermistor probes (1)
6

Dimensions
LT3 SE, SA, SM Mounting on 5 rail AM1 DP200 Mounting on 1 4 rail (with adapter RHZ 66)

100

115

98,4

100

50

50

RHZ 66 22,5

Schemes for no fault operation


LT3 SE Without fault memory LT3 SA dual voltage LT3 SA multivoltage

A1

A1 or B1

A1

96

95

T1

(1)

96

T1

Ue

(1)

98 97 95

T1

Ue
Fault

(2)

05 08 06 98

T2

95

T2

Fault

T2

A2

A2

A M K K

A2

96
A

A M K K H

M K

K H

LT3 SM dual voltage and 400 V (without B1)

LT3 SM multivoltage

LT3 Sp dual voltage Terminal Voltage A1 48 V 230 V B1 24 V 115 V

A1 or B1

A1

96

95

6
Rd

T1

Ue

(1)

98 97 95
Rd

T1

Ue

(1)

05 08

T2

Fault

T2

Fault

06 98 96
A

Y1 Test Reset A2 Y2

Y2
A M K K H

A2

Y1 Test Reset

M K

K H

Setting-up
Cabling It is inadvisable to use the same multi-core cable for the thermistor probe circuit and the power circuit. This is especially important for long cable runs. If it is impossible to comply with the above recommendation, a pair of twisted conductors must be used for the thermistor probe circuit. Testing the insulation of the line connecting the thermistors to the LT3 S unit Before carrying out this test, short-circuit all the terminals of the LT3 S protection unit. Measure the insulation value between these terminals and earth using a megger or a flash tester, progressively increasing the voltage to the value defined by the standards. Checking the PTC thermistor probes for correct operation With the machine stopped, in the cold state and after having taken all the necessary safety precautions: b disconnect the line linking the thermistors to the LT3 S protection unit, at the terminals of the machine being protected: motor, etc., b using an ohmmeter with a voltage rating less than or equal to 2.5 V, measure the resistance of the probe circuit at the machine terminals, b depending on the number and type of thermistors connected in series, check that their resistance value at 25 C is correct. Example: motor fitted with 3 PTC thermistor probes with a resistance y 250 at 25 C. Any value higher than 250 x 3 = 750 indicates a problem. (1) PTC: Positive Temperature Coefficient (2) Relay energised: the contacts are shown in the "operating" position.

Characteristics : pages 6/61 to 6/63

References : pages 6/64 and 6/65

6/66

Operation

Protection components
Thermistor protection units for use with PTC thermistor probes (1)

LT3 SA protection units


L1
A1 or B1

L2 L3 N T2 T1

96 98 97
Ko

Ue
Fault

Starting The LT3 SA is normally energised and its internal relay is in the pre-energised position. The motor is started by operating pushbutton M automatically held in by K (3-wire control circuit).

95

A M K K H

Thermal fault The strong increase in resistance of the PTC probes at the moment their temperature reaches the nominal operating temperature (NOT) is detected by the LT3 SA unit and causes the relay to drop out; indicator H comes on, as does the built-in indicator on unit LT3 SA. Contactor K drops out and pressing button M has no effect.

Operating temperature NOT, Tripping threshold Reset threshold

A2

Reset As the motor cools, it reaches the reset threshold, 2 to 3C below the nominal operating temperature. The relay resets and the motor can be started by pressing button M.

Relay Ko Fault indicator Contactor K

Pushbutton M

LT3 SM protection units


Operation is very similar to that described above, except for the following:
L1
A1 or B1

L2 L3 N T2 T1

96 98 97
Ko

Ue

Reset After tripping on thermal fault and cooling to the reset threshold, the Test/RESET button on the unit (R1) or a remote reset button (Rd) must be pressed to energise the relay. The fault is therefore memorised, even though the temperature of the probes has dropped to well below the reset threshold.

Fault

95

R1 K

A2

A Rd M K K H

Signalling circuit As the relay is fitted with 2 separate contacts, the signalling voltage may be different from the contactor control voltage.

Operating temperature NOT, Tripping threshold Reset threshold Test/Reset button Reset Rd Relay Ko Fault indicator Contactor K

Test Pressing the Test/RESET button simulates a fault and causes the relay to drop out: the FAULT indicator comes on, as does the remote signalling indicator. The unit is reset by pressing the Test/RESET button again.

Pushbutton M

(1) PTC: Positive Temperature Coefficient

Characteristics : pages 6/61 to 6/63

References : pages 6/64 and 6/65

6/67

Presentation, characteristics

Protection components
6

Single-pole magnetic over current relays

Presentation
The RM1 XA electromagnetic relay detects over current peaks in excess of the maximum permissible current value. It is designed for the protection of circuits which are not subject to current peaks (starters, resistors) or for controlling starting peaks on slip ring motors. It trips instantaneously and is not suitable for frequent operation (12 operating cycles per hour). It can withstand a continuous current equivalent to 1.25 times the minimum setting current.

Environment characteristics
Conforming to standards Approvals Protective treatment Ambient air temperature around the device Maximum operating altitude Operating position C m Standard version NF C 63-650, VDE 0660 CSA Standard version TC, special version TH Storage: - 60+ 70 Operation: - 40+ 60 3000 15 in relation to normal vertical mounting position

Electrical characteristics of power circuit


Maximum rated operational voltage Frequency limits of the rated operational current Conventional thermal current Occasional making and breaking capacities V Hz a or c 600 060

Electrical characteristics of auxiliary contacts


A 10

a.c. supply

Voltage Power (1)

V VA V W

48 4000 48 240

110 12 000 110 200

220 17 000 220 190

380 22 000 440 180

600 600 180

d.c. supply

Voltage Power (2)

(1) Circuit such as the electromagnet of a contactor - cos inrush: 0.7 and cos sealed: 0.4. (2) Circuit such as an electromagnet without economy resistor ; time constant varying from 20 ms for 5 W to 200 ms for 100 W or more.

Operating times
Time in ms

Operating times: because of the numerous applications for RM1 XA over current relays, it is not possible to give precise operating times. The curves shown are therefore purely indicative.
100 90 80 70 60 50 40 30 20 2 In
Setting points

4 25 In 3 1,6 In

10 8 0,9 1 2 3 4 5 6 7 8 current passing/set current

0,8 In

References: pages 6/69 and 6/70

Dimensions: page 6/71

Schemes: page 6/71

6/68

References

Protection components
Single-pole magnetic over current relays

533558

Non-latching
With 1 C/O contact block, non-latching
Recommanded operating range (motor In) A a or c RM1 XA001 Setting range (trip current) Maximum continuous current a or c A 1.6 2.5 4 6.3 10 16 25 40 63 100 160 200 315 500 1000 1000 Reference Weight

0.71.15 1.161.8 1.92.9 34.6 4.77.2 7.311.5 11.618 18.129 29.146 46.172 73115 116145 146230 231360

A 1.254 26.3 3.210 516 825 12.540 2063 32100 50160 80250 125400 160500 250800 400 1250 6302200 6302000

RM1 XA001 RM1 XA002 RM1 XA004 RM1 XA006 RM1 XA010 RM1 XA016 RM1 XA025 RM1 XA040 RM1 XA063 RM1 XA100 RM1 XA160 RM1 XA200 RM1 XA315 RM1 XA500 RM1 XA101 RM1 XA101

kg 0.990 0.990 0.990 0.990 0.990 0.990 0.990 0.990 0.990 0.990 0.990 0.990 0.990 0.990 0.990 0.990

a c

361630 361570

Accessory (to be ordered separately)


Description 1 C/O contact block, non-latching Reference RM1 ZG21 Weight kg 0.060

Characteristics: page 6/68

Dimensions: page 6/71

Schemes: page 6/71

6/69

References (continued)

Protection components
Single-pole magnetic over current relays

533559

Latching with manual reset


With 1 C/O contact block, latching with manual reset
Recommanded operating range (motor In) A a or c RM1 XA0011 Setting range (trip current) Maximum continuous current a or c A 1.6 2.5 4 6.3 10 16 25 40 63 100 160 200 315 500 1000 1000 Reference Weight

0.71.15 1.161.8 1.92.9 34.6 4.77.2

A 1.254 26.3 3.210 516 825 12.540 2063 32100 50160 80250 125400 160500 250800 4001250 6302200 6302000

RM1 XA0011 RM1 XA0021 RM1 XA0041 RM1 XA0061 RM1 XA0101 RM1 XA0161 RM1 XA0251 RM1 XA0401 RM1 XA0631 RM1 XA1001 RM1 XA1601 RM1 XA2001 RM1 XA3151 RM1 XA5001 RM1 XA1011 RM1 XA1011

kg 0.990 0.990 0.990 0.990 0.990 0.990 0.990 0.990 0.990 0.990 0.990 0.990 0.990 0.990 0.990 0.990

533560

7.311.5 11.618 18.129 29.146 46.172 RM1 XA1001 + ER1 XA2p 73115 116145 146230 231360 a 361630 361570

533561

6
RM1 XA0011 + RM1 ZH21

Accessories (to be ordered separately)


Description 1 C/O contact block, latching Reference RM1 ZH21 Weight kg 0.070 0.240

Electrical reset (1) ER1 XA2p (consumption: inrush, sealed: 500 VA) (fitted to the relay together with a latching contact block) Basic reference. Complete with code indicating control circuit voltage (2) (1) The impulse duration must not exceed 2 seconds within 10 minute intervals. (2) Standard coil voltages for electrical reset: Volts 24 48 110 220 50 Hz B E F M

380 Q

Characteristics: page 6/68

Dimensions: page 6/71

Schemes: page 6/71

6/70

Dimensions, schemes

Protection components
6

Single-pole magnetic over current relays

Dimensions
RM1 XAppp , RM1 XAppp 1 RM1 XA001XA040 RM1 XA0011XA0401 RM1 XA063, XA100 and XA315 RM1 XA0631, XA1001 and XA3151 RM1 XA160, XA200, and XA500 RM1 XA1601, XA2001, and XA5001 RM1 XA101, RM1 XA1011

Common side view

RM1 ZH2

M4/M5

d1

L1

M12 25

L 13 123

27,5 27,5
55

S d

S d

50 63,5

RM1 XAppp 1 with electrical reset ER1 XA2p


48

RM1 XA XA XA XA XA XA XA 063 100 160 200 315 500 101

d 20.5 20.5 27.5 27.5 35.5 40.5

d1 5.5 5.5 7

M 83 87 94 94 74 84

L 25 25 25 25 44 44 37

L1 40 40 40 40 55 55 64

S 15 20 25 25 30 40

25 25 25
M6 M8 M8 M8 M10 M10

110

155

124

27,5 27,5 55

Schemes
RM1 XAppp 1
Latching

RM1 XAppp
Non-latching

6
RM1 XA
3-wire control (without mechanical latching)
1 91 93

2-wire control (with mechanical latching)


1 91 93

3-wire control (with trip signal)


91 93 94 X1 H1 A2 X2 1 2

91

93

91

93

RM1

RM1 94 92 94 2 2

RM1 92 S1 13 S2 14 A1 14 KM1 14 KM1 A2 A1 13 12 11

92

94

92

94

S1 12 13 13

11

92

S2 14

KM1

KM1

A1 14

KM1

Characteristics: page 6/68

References : pages 6/69 and 6/70

A2

13

6/71

Contents

7 - Control relays

Control relays
b k control relays v For a.c or d.c control circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 7/4 v For d.c control circuit (low consumption) . . . . . . . . . . . . . . . . . . . . . . . page 7/5 v Instantaneous and time delay auxiliary contact blocks . . . . . . . . . . . . page 7/6 v Mounting and marking accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . page 7/7 b Mini-control relays v Mini-control relays CA2 SK and CA3 SK . . . . . . . . . . . . . . . . . . . . . . page 7/12 v Mini-control relay with alternating contacts CA2 SKE . . . . . . . . . . . . page 7/12 v Instantaneous auxiliary contacts and coil suppressor modules . . . . . page 7/13 b TeSys d control relays and add-on blocks v Control circuit: a.c., d.c. or low consumption, . . . . . . . . . . . . . . . . . . page 7/21 v Add-on blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 7/22 v Accessories and spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 7/23

Zelio Time: timing relays


Selection guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 7/26

Zelio Control: measurement and control relays


Selection guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 7/28

7/1

Contents

7 - Control relays

Control relays
b k control relays v For a.c or d.c control circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 7/4 v For d.c control circuit (low consumption) . . . . . . . . . . . . . . . . . . . . . . . page 7/5 v Instantaneous and time delay auxiliary contact blocks . . . . . . . . . . . . page 7/6 v Mounting and marking accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . page 7/7 b Mini-control relays v Mini-control relays CA2 SK and CA3 SK . . . . . . . . . . . . . . . . . . . . . . page 7/12 v Mini-control relay with alternating contacts CA2 SKE . . . . . . . . . . . . page 7/12 v Instantaneous auxiliary contacts and coil suppressor modules . . . . . page 7/13 b TeSys d control relays and add-on blocks v Control circuit: a.c., d.c. or low consumption, . . . . . . . . . . . . . . . . . . page 7/21 v Add-on blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 7/22 v Accessories and spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 7/23

Zelio Time: timing relays


Selection guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 7/26

Zelio Control: measurement and control relays


Selection guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 7/28

7/1

Characteristics

Control relays
k control relays

Environment
Conforming to standards Product certifications Operating positions IEC 60947, NF C 63-140, VDE 0660, BS 5424 UL, CSA

Vertical axis

Horizontal axis

Without derating

Without derating

Connection Screw clamp connections Solid cable Flexible cable without cable end Flexible cable with cable end Solid cable Spring terminals Flexible cable without cable end Faston connectors Clip Solder pins for With locating device between printed circuit board power and control circuits Tightening torque Philips head n 2 and 6 Terminal referencing Conforming to standards EN 50005 and EN 50011 Protective treatment Conf. to IEC 60068 (DIN 50016) Degree of protection Conforming to VDE 0106 Ambient air temperature around the device Maximum operating altitude Vibration resistance 5...300 Hz Flame resistance Storage Operation Without derating Control relay open Control relay closed Conforming to UL 94 Conforming to NF F 16-101 and 16-102 Control relay open Control relay closed Conforming to VDE 0106 and IEC 60536

mm2 mm2 mm2 mm2 mm2 mm

Min. 1 x 1.5 1 x 0.75 1 x 0.34 1 x 0.75 1 x 0.75 2 x 2.8 or 1 x 6.35 4 mm x 35 microns 0.81.3 Up to 8 contacts

Max. 2x4 2x4 1 x 1.5 + 1 x 2.5 1 x 1.5 1 x 1.5

Possible positions for CA2 K only, with derating, please consult your Regional Sales Office. Max. to IEC 60947 1 x 4 + 1 x 2.5 2 x 2.5 1 x 1.5 + 1 x 2.5 2 x 1.5 2 x 1.5

N.m

C C m

"TC (Klimafest, Climateproof) Protection against direct finger contact (devices with screw clamp terminals or pins for printed circuit board) - 50...+ 80 - 25...+ 50 2000 2 gn 4 gn Self-extinguishing material V1 Conforming to requirement 2 10 gn 15 gn SELV (Safety Extra Low Voltage), up to 400 V

Shock resistance (1/2 sine wave, 11 ms) Safety separation of circuits

Control circuit characteristics

Control relay type Rated control circuit voltage (Uc) Control voltage limits For operation (y 50 C) single voltage coil For drop-out Mechanical durability at Uc 50/60 Hz coil In millions of operating cycles Standard c coil Wide range, low consumption c coil Maximum operating rate In operating cycles per hour Average consumption Inrush at 20 C and at Uc Sealed Heat dissipation Operating time Between coil energisation and at 20 C and at Uc opening of the N/C contacts closing of the N/O contacts

CA2 K a 12...690 0.8...1.15 Uc y 0.2 Uc 10 10 000 30 VA 4.5 VA 1.3 5...15 10...20 10...20 15...25 2

CA3 K c 12...250 0.8...1.15 Uc y 0.1 Uc 20 10 000 3W 3W 3 25...35 30...40 10 15 2

CA4 K c 12...120 0.7...1.3 Uc y 0.1 Uc 30 6000 1.8 W 1.8 W 1.8 25...35 30...40 10...20 15...25 2

W ms ms

Between coil de-energisation and opening of the N/O contacts ms ms closing of the N/C contacts ms Maximum immunity to microbreaks

References : pages 7/4 and 7/5

Dimensions : page 7/8

Schemes : page 7/9

7/2

Characteristics (continued)

Control relays
k control relays

Contact characteristics of control relays and instantaneous contact blocks


Number of auxiliary contacts On CAp K On LA1 K Rated operational voltage (Ue) Up to Rated insulation voltage (Ui) Conforming to BS 5424 Conforming to IEC 60947 Conforming to VDE 0110 group C Conforming to CSA C 22-2 n 14 Conventional thermal current For ambient temperature y 50 C (Ith) Frequency of the operational current Minimum switching capacity U min (DIN 19 240) I min Short-circuit protection Conforming to IEC 60947 and VDE 0660, gG fuse Rated making capacity Conforming to IEC 60947 I rms Short-time rating Permissible for 1s 500 ms 100 ms Insulation resistance Non-overlap distance CAp K and LA1 K: linked contacts conforming to INRS, BIA and CNA specifications V V V V V A Hz V mA A 4 2 or 4 for CA2 K and CA3 K, 2 for CA4 K 690 690 690 750 600 10 Up to 400 17 5 10

A A A A M mm

110 80 90 110 > 10 0.5 (see schemes page 7/9)

Operational power of contacts conforming to IEC 60947


a.c. supply, category AC-15 d.c. supply, category DC-13

Electrical durability (valid for up to 3600 operating cycles/hour) on an inductive load such as the coil of an electromagnet: making current (cos 0.7) = 10 times the power broken (cos 0.4)

Electrical durability (valid for up to 1200 operating cycles/hour) on an inductive load such as the coil of an electromagnet, without economy resistor, the time constant increasing with the load.
V W W W W 24 120 55 15 720 48 80 38 11 600 110 60 30 9 400 220 440 600 52 28 8 300 51 26 7 230 50 25 6 200

V 1 million operating cycles 3 million operating cycles 10 million operating cycles Occasional making capacity VA VA VA VA

24

110/ 127 48 96 240 17 34 86 7 14 36 1000 2050 5000

48

220/ 380/ 440 600/ 230 400 690 440 800 880 1200 158 288 317 500 66 120 132 200 10 000 14 000 13 000 9000

Time constant in ms

1 Breaking limit of contacts valid for: b maximum of 50 operating cycles at 10 s intervals (power broken = making current x cos 0.7). 2 b b b Electrical durability of contacts for: 1 million operating cycles (2a) 3 million operating cycles (2b) 10 million operating cycles (2c ).

Power broken in VA

Power broken in W

16 000 10 000 8000 6000 5000 4000 3000 2000 1000 800 600 500 400 300 200 1000 700 500 300 200 100 80 60 50 40 30 20 10 8 6 12 24 48 110 220 440 600 V

4 3

250

200 140

3 Breaking limit of contacts valid for: b maximum of 20 operating cycles at 10 s intervals with current passing for 0.5 s per operating cycle. 4 Thermal limit

2a 2b 2c

2a 2b
24 48

100

100 80 60 40

50

2c
20 110 120 220 380 500 440 690 V

References : page 7/6

Dimensions : page 7/8

Schemes : page 7/9

7/3

References

Control relays
k control relays
For a.c. or d.c. control circuit

Control relays for a.c. control circuit


816892

b Mounting on 35 mm 7 rail or 4 screw fixing. b Screws in the open "ready-to-tighten" position.


Control circuit Consumption Auxiliary contacts Basic reference, to be completed by adding the voltage code (1) Weight

kg

Screw clamp connections


CA2 KN40pp 4.5 VA 4 3 2 1 2 CA2 KN40pp CA2 KN31pp CA2 KN22pp 0.180 0.180 0.180

816891

Spring terminal connections


4.5 VA 4 3 2 1 2 CA2 KN403pp CA2 KN313pp CA2 KN223pp 0.180 0.180 0.180

Faston connectors, 1 x 6.35 or 2 x 2.8


4.5 VA CA2 KN403pp 4 3 2 1 2 CA2 KN407pp CA2 KN317pp CA2 KN227pp 0.180 0.180 0.180

Solder pins for printed circuit boards


4.5 VA 4 3 2 1 2 CA2 KN405pp CA2 KN315pp CA2 KN225pp 0.210 0.210 0.210

Control relays for d.c. control circuit


b Mounting on 35 mm 7 rail or 4 screw fixing. b Screws in the open "ready-to-tighten" position.
819411

Screw clamp connections


3W 4 3 2 1 2 CA3 KN40pp CA3 KN31pp CA3 KN22pp 0.225 0.225 0.225

Spring terminal connections


3W CA3 KN407pp 4 3 2 1 2 CA3 KN403pp CA3 KN313pp CA3 KN223pp 0.225 0.225 0.225

Faston connectors, 1 x 6.35 or 2 x 2.8


3W 4 3 2 1 2 CA3 KN407pp CA3 KN317pp CA3 KN227pp 0.225 0.225 0.225

Solder pins for printed circuit boards


3W 4 3 2 1 2 CA3 KN405pp CA3 KN315pp CA3 KN225pp 0.255 0.255 0.255

(1) Standard control circuit voltages (for other voltages, please consult your Regional Sales Office): Control relays CA2 K (0.8...1.15 Uc) (0.85...1.1 Uc) Volts a 12 20 24(2) 36 42 48 110 115 127 220/ 230 230/ 380/ 400 400/ 440 500 660/ 50/60 Hz 230 240 400 415 690 Code J7 Z7 B7 C7 D7 E7 F7 FE7 FC7 M7 P7 U7 Q7 V7 N7 R7 S7 Y7 Up to and including 240 V, coil with integral suppression device available: add 2 to the code required. Example: J72 Control relays CA3 K (0.8...1.15 Uc) Volts c 12 20 24(2) 36 48 60 72 100 110 125 200 220 230 240 250 Code JD ZD BD CD ED ND SD KD FD GD LD MD MPD MUD UD Coil with integral suppression device available: add 3 to the code required. Example: JD3 . (2) When connecting an electronic sensor or timer in series with the coil of the control relay, select a 20 V coil (a code Z7, c code ZD) so as to compensate for the incurred voltage drop.

Characteristics : pages 7/2 and 7/3

Dimensions : page 7/8

Schemes : page 7/9

7/4

References

Control relays
k control relays
For d.c. control circuit

Low consumption control relays (d.c. control circuit)


b Mounting on 35 mm 7 rail or 4 screw fixing. b Screws in the open "ready-to-tighten" position.
816895

Control circuit Consumption

Auxiliary contacts

Basic reference, to be completed by adding the voltage code (1)

Weight

kg

Screw clamp connections


1.8 W CA4 KN40ppp 4 3 2 1 2 CA4 KN40pp CA4 KN31pp CA4 KN22pp 0.235 0.235 0.235

Spring terminal connections


1.8 W 4 3 2 1 2 CA4 KN403pp CA4 KN313pp CA4 KN223pp 0.235 0.235 0.235

Faston connectors, 1 x 6.35 or 2 x 2.8


1.8 W 4 3 2 1 2 CA4 KN407pp CA4 KN317pp CA4 KN227pp 0.235 0.235 0.235

Solder pins for printed circuit boards


1.8 W 4 3 2 1 2 CA4 KN405pp CA4 KN315pp CA4 KN225pp 0.265 0.265 0.265

(1) Standard control circuit voltages (for other voltages, please consult your Regional Sales Office): Control relays CA4 K (Wide range coil: 0.7...1.3 Uc) Volts c 12 20 24 48 72 110 120 Code JW3 ZW3 BW3 EW3 SW3 FW3 GW3

Characteristics : pages 7/2 and 7/3

Dimensions : page 7/8

Schemes : page 7/9

7/5

References

Control relays
k control relays
Instantaneous and time delay auxiliary contact blocks

Instantaneous auxiliary contact blocks


816899

Clip-on front mounting, 1 per control relay


Connection Composition Reference Weight

LA1 KN20

Screw clamp terminals

2 1 4 3 2 1 2 1 4 3 2 1 2 1 4 3 2 1

2 1 1 2 3 4 2 1 1 2 3 4 2 1 1 2 3 4

LA1 LA1 LA1 LA1 LA1 LA1 LA1 LA1 LA1 LA1 LA1 LA1 LA1 LA1 LA1 LA1 LA1 LA1 LA1 LA1 LA1 LA1 LA1 LA1

KN20 KN02 KN11 KN40 (1) KN31 (1) KN22 (1) KN13 (1 ) KN04 (1) KN203 KN023 KN113 KN403 (1) KN313 (1) KN223 (1) KN133 (1) KN043 (1) KN207 KN027 KN117 KN407 (1) KN317 (1) KN227 (1) KN137 (1) KN047 (1)

kg 0.045 0.045 0.045 0.045 0.045 0.045 0.045 0.045 0.045 0.045 0.045 0.045 0.045 0.045 0.045 0.045 0.045 0.045 0.045 0.045 0.045 0.045 0.045 0.045

816900

Spring terminals

LA1 KN40

Faston connectors 1 x 6.35 or 2 x 2.8

Electronic time delay contact blocks


b b b b b
816899

Relay output with common point changeover contact, a or c 240 V, 2 A maximum Control voltage 0.85...1.1 Uc Maximum switching capacity 250 VA or 150 W Operating temperature - 10...+ 60 C Reset time: 1.5 s during the time delay period 0.5 s after the time delay period

Clip-on front mounting, 1 per control relay


Voltage Type Timing range Composition Reference Weight

7
LA2 KT2p V a or c 24...48 On-delay

s 1...30

LA2 KT2E

kg 0.040

a 110...240

On-delay

1...30

LA2 KT2U

0.040

Other versions

Electronic timers type RE4. Please consult your Regional Sales Office.
(1) Block of 4 contacts for use on CA2 K and CA3 K.

Characteristics : page 7/3

Dimensions : page 7/8

Schemes : page 7/9

7/6

References

Control relays
k control relays
Mounting and marking accessories

Suppressor modules incorporating LED indicator


Mounting and connection Clips onto front of relay with locating device. No tools required. Type For voltages a and c 12...24 V a and c 32...48 V a and c 50...129 V LA4 K ppp a and c 130...250 V Diode + Zener diode (2) c 12...24 V c 32...48 V RC (3) a 220...250 V Sold in lots of 5 Unit reference LA4 KE1B Weight kg 0.010

Varistor (1)

LA4 KE1E

0.010

LA4 KE1FC

0.010

LA4 KE1UG

0.010

LA4 KC1B

0.010

LA4 KC1E

0.010

LA4 KA1U

0.010

Mounting accessories
Description Application Sold in lots of Clip-on 1 Unit reference LA9 D973 Weight kg 0.025

Mounting plates

On 1 4 rail

On 2 4 rails

110/120 mm fixing centres

10

DX1 AP25

0.065

LA9 D973

Marking accessories
Description Application Sold in lots of 100 Unit reference LA9 D90 Weight kg 0.001

Marker holder

Clip-on fixing on front face

Clip-in markers

4 maximum per relay

Strips of 10 identical numbers 0 to 9 Strips of 10 identical capital letters A to Z

25

AB1 Rp (4)

0.002

25

AB1 Gp (4)

0.002

(1) Protection provided by limiting the transient voltage to 2 Uc max. Maximum reduction of transient voltage peaks. Slight increase in drop-out time (1.1 to 1.5 times the normal time). (2) No overvoltage or oscillating frequency. Polarised component. Slight increase in drop-out time (1.1 to 1.5 times the normal time). (3) Protection by limiting the transient voltage to 3 Uc max. and limitation of the oscillating frequency. Slight increase in drop-out time (1.2 to 2 times the normal time). (4) Complete the reference by replacing the dot with the required character.

Dimensions : page 7/8

7/7

Dimensions, mounting

Control relays
7

k control relays

Control relays
CA2 K, CA3 K, CA4 K
On panel On printed circuit board

LA1 K
=

8,65

= = =

A1

58

58

50
45

50

35

57

35 45

A2

On mounting rail AM1 DP200 or AM1 DE200 (7 35 mm)

58

57

45

LA9 D973
On asymmetrical rail with clip-on mounting plates

DX1 AP25
On asymmetrical rail with clip-on mounting plates

DZ5 ME5

50

53

120

57

21

35 45

57

57

27

45

Electronic time delay contact blocks

LA2 KT
On control relay

LA2 KT 27

38

38

38

57

Suppressor modules
LA4 K
On control relay

25

LA4 K

22

57

Characteristics: pages 7/2 and 7/3

References: pages 7/4 to 7/7

Schemes: page 7/9

7/8

58

22

58

110

Schemes

Control relays
k control relays

Control relays
CA2 K, CA3 K, CA4 K
4 N/O
13/NO 23/NO 33/NO 43/NO

With integral suppression device


CA3 K
3 N/O + 1 N/C
13/NO 33/NO 43/NO 21/NC

CA4 K

2 N/O + 2 N/C
13/NO 43/NO 21/NC 31/NC

A1

A2

A1

A2

A2

14

24

34

44

A1

14

22

32

14

22

34

44

44

A2

+A1

+ A1

_ A2

Instantaneous auxiliary contact blocks LA1 K


For CA2 K, CA3 K, CA4 K
2 N/O LA1 KN20, LA1 KN207
53/NO 63/NO

For CA2 K, CA3 K


1 N/O + 1 N/C LA1 KN11, LA1 KN117
53/NO 61/NC

2 N/C LA1 KN02, LA1 KN027


51/NC 61/NC

4 N/O LA1 KN40, LA1 KN407


53/NO 63/NO 73/NO 83/NO

3 N/O + 1 N/C LA1 KN31, LA1 KN317


53/NO 73/NO 83/NO 61/NC

2 N/O + 2 N/C LA1 KN22, LA1 KN227


53/NO 83/NO 84 61/NC 62 71/NC 72

52

62

62

54

64

54

64

54

74

84

54

62

74

84

1 N/O + 3 N/C LA1 KN13, LA1 KN137


53/NO 61/NC 71/NC 81/NC

4 N/C LA1 KN04, LA1 KN047


51/NC 61/NC 71/NC 81/NC

52

62

72

54

62

72

Electronic time delay contact blocks LA2 KT


For CA2 K, CA3 K, CA4 K
1 C/O LA2 KT2
A1
16 18

Suppressor modules
LA4 KC LA4 KE

A2

15

82

82

54

Characteristics: pages 7/2 and 7/3

References: pages 7/4 to 7/7

Dimensions, mounting: page 7/8

7/9

Characteristics

Control relays

Mini-control relays types CAp SK and CA2 SKE

Environment
Rated insulation voltage (Ui) Conforming to IEC 60947, VDE 0110 gr C, BS 5424, CSA 22-2 n 14, UL 508 Conforming to standards Product certifications Protective treatment Conforming to IEC 60068 (DIN 50015) Degree of protection Conforming to VDE 0106 Ambient air temperature Storage around the device Operation Maximum operating altitude Without derating Operating position V 690

IEC 60947, NF C 63-110, VDE 0660, BS 5424 UL, CSA TC (Klimafest, Climateproof) Protection against direct finger contact - 50+ 70 - 20+ 50 2000 Horizontal axis

C C m

Vertical axis

Without derating Connection by connectors Solid cable Flexible cable without cable end Flexible cable with cable end Pozidriv n 1 head Conforming to standards EN 50005 and EN 50011 mm2 mm2 mm2 N.m Min. 1 x 1.5 or 2 x 1.5 1 x 0.5 or 2 x 0.35 1 x 0.35 or 2 x 0.35 0.8 Up to 4 contacts

Without derating Max. 1 x 6 or 2 x 4 1 x 6 or 2 x 2.5 1 x 6 or 2 x 1.5

Tightening torque Terminal referencing

Control circuit characteristics


Control relay type Rated control circuit voltage (Uc) Control voltage limits For operation (y 50 C) For drop-out Average consumption Inrush at 20 C and at Uc Sealed Heat dissipation Operating time Between coil energisation and at 20 C and at Uc opening of the N/C contacts closing of the N/O contacts Between coil de-energisation and opening of the N/O contacts closing of the N/C contacts Maximum operating rate In operating cycles per hour Mechanical durability at Uc 50/60 Hz coil in millions of operating cycles Standard c coil V CA2 SK a 24400 0.851.1 Uc u 0.20 Uc 16 VA 4.2 VA 1.4 816 714 68 810 1200 10 CA2 SKE CA3 SK c 1272 0.851.1 Uc u 0.10 Uc 2.2 W 2.2 W 2.2 1018 812 46 68 1200 10

W ms ms ms ms

23 VA 4.9 VA 1.5

References : pages 7/12 and 7/13

Dimensions : page 7/14

Schemes : page 7/15

7/10

Characteristics (continued)

Control relays

Mini-control relays types CAp SK and CA2 SKE

Auxiliary contact characteristics of mini-control relays and instantaneous contact blocks


Rated operational voltage (Ue) Rated insulation voltage (Ui) V V Up to 690 690 Conforming to IEC 96047, BS 5424, VDE 0110 group C, CSA C 22-2 n 14 Conventional rated For ambient temperature thermal current (Ith) y 55 C Frequency of the operational current Short-circuit protection Conforming to IEC 60947 and VDE 0660, gl fuse

A Hz A

10 Up to 400 10

Operational power of contacts conforming to IEC 60947


a.c. supply, category AC-15 Electrical durability (valid for up to 3600 operating cycles/hour) on an inductive load such as the coil of an electromagnet: making current (cos 0.7) = 10 times the power broken (cos 0.4). V 1 million operating cycles 3 million operating cycles 10 million operating cycles Occasional making capacity VA VA VA VA 110/ 127 48 96 240 17 34 86 7 14 36 1000 2050 5000 24 48 220/ 230 440 158 66 10000 380/ 400 800 288 120 14000 440 880 317 132 13 000 d.c. supply, category DC-13 Electrical durability (valid for up to 1200 operating cycles/hour) on an inductive load such as the coil of an electromagnet, without economy resistor, the time constant increasing with the load. V W W W W 24 120 55 15 720 48 80 38 11 600 110 60 30 9 400 220 52 28 8 300 440 51 26 7 230

References : pages 7/12 and 7/13

Dimensions : page 7/14

Schemes : page 7/15

7/11

References

Control relays
Mini-control relays types CA2 SK and CA3 SK
Mini-control relay type CA2 SKE with alternating contacts

Mini-control relays
b Width of mini-control relays 27 mm. b Mounting on 35 mm 7 rail. b Connection by connectors.
Control circuit supply Auxiliary contacts Basic reference, to be completed by adding the voltage code (1) CA2 SK20pp CA2 SK11pp CA3 SK20pp CA3 SK11pp Weight
533664

CA2 SK20pp

a.c. supply

2 1

1 1

kg 0.132 0.132 0.132 0.132

d.c. supply

2 1

Mini-control relay with alternating contacts


This mini-control relay with alternating contacts (see function diagram page 7/15) makes it possible to automatically split the operating time between 2 circuits of a redundant system. By regularly energising the "safety circuits", this device makes it possible to ensure that they are operating correctly. b b b b b
CA2 SKE20pp
533665

Width of mini-control relay 45 mm. Fixing by 4 screws. Connection by connectors. Cannot be fitted with front-mounted auxiliary contact block. Cannot be fitted with coil suppressor module.
Auxiliary contacts Basic reference, to be completed by adding the voltage code (1) CA2 SKE20pp Weight

Control circuit supply

a.c. supply

kg 0.175

(1) Standard control circuit voltages (for other voltages, please consult your Regional Sales Office): Mini-control relays CA2 SK and CA2 SKE Volts a 24 48 110 120 220 230 240 50/60 Hz Code B7 E7 F7 G7 M7 P7 U7 Mini-control relays CA3 SK Volts c 12 24 36 48 72 Code JD BD CD ED SD

380 Q7

400 V7

Characteristics: pages 7/10 and 7/11

Dimensions: page 7/14

Schemes: page 7/15

7/12

References

Control relays
Mini-control relays types CA2 SK and CA3 SK
Instantaneous auxiliary contacts and coil suppressor modules

Instantaneous auxiliary contact blocks


533666

Clip-on front mounting


For use on control relays Maximum number of blocks per contactor Composition Reference Weight

CA2 SK20 LA1 SK11

2 1

2 1

LA1 SK20 LA1 SK02 LA1 SK11

kg 0.022 0.022 0.022

Suppressor modules
533667

Connection without need for tools by clipping onto right-hand side of contactor
For use on control relays CA2 SK and CA3 SK LA4 SKp1p Type For voltages a and c 24 V48 V Sold in lots of 10 Unit reference LA4 SKE1E LA4 SKE1U LA4 SKC1U Weight kg 0.003 0.003 0.003

Varistor (1)

a and c 110 V250 V 10 Diode (2) c 24 V250 V 10

(1) Protection provided by limiting the transient voltage to 2 Uc max. Maximum reduction of transient voltage peaks. Slight increase in drop-out time (1.1 to 1.5 times the normal time). (2) No overvoltage or oscillating frequency. Slight increase in drop-out time (1.1 to 1.5 times the normal time).

Characteristics: pages 7/10 and 7/11

Dimensions: page 7/14

Schemes: page 7/15

7/13

Dimensions, mounting

Control relays

Mini-control relays types CAp SK and CA2 SKE

Dimensions
Mini-control relays
CA2 SK and CA3 SK

55,5

27

84,5 55,5 27

56

LA4 SK

3,5 LA1 SK (1) 3,5

(1) Only on CA2 SK20.

Mounting
Mini-control relays
CA2 SK and CA3 SK On mounting rail AM1 DP200 or AM1 DE200 (7 35 mm)

55,5

27

Dimensions
CA2 SKE
68 45

56

7
4

Mounting
CA2 SKE
On panel On mounting rail AM1 DP200 or AM1 DE200 (7 35 mm)

58

68

45

48-50

34-35

Characteristics : pages 7/10 and 7/11

References : pages 7/12 and 7/13

Schemes : page 7/15

7/14

58

56

Schemes

Control relays

Mini-control relays types CAp SK and CA2 SKE

Schemes
CA2 SK20, CA3 SK20
2 N/O
13/NO 23/NO

CA2 SK11, CA3 SK11


1 N/O + 1 N/C
13/NO 14 A2 14 24 21/NO 22
Energised De-energised Close Open Close Open

A1

A2

14

24

CA2 SKE
2 N/O
13/NO 23/NO

A1

A2

A1

14

24

Instantaneous auxiliary contacts


2 N/O LA1 SK20
33/NO 43/NO

2 N/C LA1 SK02


31/NC 41/NC

A2 13 23

A1

CA2 SKE
Function diagram

1 N/O + 1 N/C LA1 SK11


33/NO 34 41/NC 42

34

44

32

42

Characteristics : pages 7/10 and 7/11

References : pages 7/12 and 7/13

Dimensions, mounting : page 7/14

7/15

Characteristics

TeSys control relays


TeSys d control relays

Control relay type

CAD a

CAD c

CAD low consumption 690

Environment
Rated insulation voltage (Ui) Conforming to IEC 60947-5-1 Overvoltage category III and degree of pollution 3 Conforming to UL, CSA Conforming to IEC 60947 Conforming to IEC 60536 and VDE 0106 V 690 690

V kV

600 6

600 6

600 6

Rated impulse withstand voltage (Uimp) Separation of electrical circuits Conforming to standards Product certifications Protective treatment Degree of protection Ambient air temperature around the device

Reinforced insulation up to 400 V IEC 60947-5-1, N-F C 63-140, VDE 0660, BS 4794, EN 60947-5 UL, CSA

Conforming to IEC 60068 Conforming to VDE 0106 Storage Operation, conforming to IEC 60255 (0.81.1 UC) For operation at Uc Without derating Without derating in the following positions C C C m

TH Front face protected against direct finger contact IP 2X - 60+ 80 - 5+ 60 - 40+ 70 3000 - 60+ 80 - 5+ 60 - 40+ 70 3000 Protection against direct finger contact - 60+ 80 - 5+ 60 - 40+ 70 3000

Maximum operating altitude Operating positions

30

180

30

90

90

180

1 80

Shock resistance (1) half sine wave for 11ms Vibration resistance (1) 5300 Hz Screw clamp connections

Control relay open Control relay closed Control relay open Control relay closed Flexible 1 conductor 2 without cable end Flexible 1 conductor with 2 cable end Solid conductor 1 without cable 2 end Tightening torque conductor conductors mm2 mm2 mm2 mm2 mm2 mm2 N.m

10 gn 15 gn 2 gn 4 gn 14 14

10 gn 15 gn 2 gn 4 gn 14 14

10 gn 15 gn 2 gn 4 gn 14 14

conductor conductors conductor conductors

14 12.5 14 14 1.7

14 12.5 14 14 1.7

14 12.5 14 14 1.7

Spring terminal connections

1 or 2 flexible or rigid conductors mm2 12.5 12.5 12.5 without cable end (1) In the least favourable direction, without change of contact state, with coil supplied at Uc.

References : pages 7/21 to 7/23

Dimensions : page 7/24

Schemes : page 7/25

7/16

Characteristics (continued)

TeSys control relays


TeSys d control relays

Control relay type

CAD a

CAD c

CAD low consumption c 572 0.71.25 Uc 0.10.25 Uc Inrush or sealed: 2.4 45

Control circuit characteristics


Rated control circuit voltage (Uc) Control voltage limits Operation With coil 50/60 Hz With standard coil, wide range Drop-out Average consumption at 20 C and at Uc a 50/60 Hz (at 50 Hz) VA V 12690 0.81.1 Uc at 50 Hz 0.851.1 Uc at 60 Hz 0.30.6 Uc Inrush: 70 sealed: 8 419 12440 0.71.25 Uc 0.10.25 Uc Inrush or sealed: 5.4 3545

With standard coil Operating time (at rated control circuit voltage and at 20 C)

Between coil energisation ms and - opening of the N/C contacts - closing of the N/O contacts ms Between coil de-energisation ms and - opening of the N/O contacts - closing of the N/C contacts ms

1222 412

5055 614

6070 1015

617 2 3 30

20 2 3 30 28

25 2 3 30 40

Short supply failure Maximum operating rate Mechanical durability In millions of operating cycles

Time constant L/R

Maximum duration without ms affecting hold-in of the device In operating cycles per second With coil 50/60 Hz (at 50 Hz) With standard coil c wide range ms

References : pages 7/21 to 7/23

Dimensions : page 7/24

Schemes : page 7/25

7/17

Characteristics (continued)

TeSys control relays


TeSys d control relays

Characteristics of instantaneous contacts incorporated in the control relay


Number of contacts Up to Rated operational voltage (Ue) Rated insulation voltage (Ui) Conforming to IEC 60947-5-1 Conforming to UL, CSA Conventional For ambient temperature 60 C thermal current (Ith) Frequency of the operational current Minimum switching capacity U min I min Short-circuit protection Rated making capacity Short-time rating Conforming to IEC 60947-5-1 Conforming to I rms IEC 60947-5-1 Permissible for 1s 500 ms 100 ms V V V A Hz V mA 5 690 690 600 10 25...400 17 5 gG fuse: 10 A a : 140, c : 250 A A A M Guaranteed between N/C and N/O contacts Philips head n 2 and 6 ms N.m 100 120 140 > 10 1.5 (on energisation and on de-energisation) 1.2 Linked contacts in association with auxiliary contacts LAD N The 3 N/O contacts and the 2 N/C contacts of CAD N32 are linked mechanically by one mobile contact carrier.

Insulation resistance Non-overlap time Tightening torque Non-overlap distance Linked contacts

Conforming to draft standard IEC 60947-4-5

References : pages 7/21 to 7/23

Dimensions : page 7/24

Schemes : page 7/25

7/18

Characteristics (continued)

TeSys control relays


TeSys d control relays

Rated operational power of contacts (conforming to IEC 60947-5-1)


a.c. supply, categories AC-14 and AC-15 Electrical durability (valid for up to 3600 operating cycles/hour) on an inductive load such as the coil of an electromagnet: making current (cos 0.7) = 10 times the power broken (cos 0.4).
V VA VA VA 24 60 16 4 48 120 32 8 115 280 80 20 230 560 160 40 400 960 280 70 440 1050 300 80 600 1440 420 100

1 million operating cycles 3 million operating cycles 10 million operating cycles


Millions of operating cycles

1 8 7 6 5 4 3 2

1 0,8 0,7 0,6 0,5 0,4 0,3 0,2

0,1 0,1 0,2 0,3 0,4 0,5 0,6 0,8 1 0,7 0,9 2 3 6 8 10 5 7 9 Current broken in A 4

d.c. supply, category DC-13 Electrical durability (valid for up to 1200 operating cycles/hour) on an inductive load such as the coil of an electromagnet, without economy resistor, the time constant increasing with the power.
V W W W 24 120 70 25 48 90 50 18 125 75 38 14 250 68 33 12 440 61 28 10

1 million operating cycles 3 million operating cycles 10 million operating cycles


Millions of operating cycles

1 8 7 6 5 4 3 2 250 V

24 V 48 V 125 V

1 0,8 0,7 0,6 0,5 0,4 0,3 0,2

440 V

0,1 0,1 0,2 0,3 0,4 0,5 0,6 0,8 1 0,7 0,9 2 3 4 6 8 10 5 7 9 Current broken in A

References : pages 7/21 to 7/23

Dimensions : page 7/24

Schemes : page 7/25

7/19

References

TeSys control relays


TeSys d control relays and add-on blocks

See page opposite for mounting possibilities according to control relay type and rating

7/20

References

TeSys control relays


TeSys d control relays and add-on blocks
Control circuit: a.c., d.c. or low consumption

Control relays for connection by screw clamp terminals


Type Number of contacts Composition Basic reference, to be completed by adding the control voltage code (1) Standard voltages a Instantaneous 5 5 3 CAD 50 pp 2 CAD 50 pp (3) CAD 32 pp (3) B7 B7 P7 P7 c BD BD LC (2) BL BL kg 0.580 0.580 Weight

Control relays for connection by spring terminals


Instantaneous 5 5 3 2 CAD 503 pp CAD 323 pp B7 B7 P7 P7 BD BD BL BL 0.580 0.580

Instantaneous auxiliary contact blocks for connection by screw clamp terminals


For use in normal operating environments
Number of contacts Maximum number per relay Clip-on mounting front side 1 1 1 1 1 on LH side 1 on LH side 1 on LH side Composition Reference Weight

CAD 32 pp

kg 2 1 1 2 2 2 1 4 3 2 1 1 2 2 2 3 4 1 2 LAD LAD LAD LAD LAD LAD LAD LAD LAD LAD LAD LAD N11 8N11 (6) N20 8N20 (6) N02 8N02 (6) N22 N13 N40 N04 N31 C22 0.030 0.030 0.030 0.030 0.030 0.030 0.050 0.050 0.050 0.050 0.050 0.050

4 (4)

4 (4) 1 Including 1 N/O and 1 N/C make before break. CAD 503pp Number of contacts Maximum number per relay Front mounting 1 Composition

With dust and damp protected contacts, for use in particularly harsh industrial environments
Reference Weight

4 (4)

protected (5) 2 2 2 2 2 2

kg 2 1 1 LA1 DX20 LA1 DX02 LA1 DY20 LA1 DZ40 LA1 DZ31 0.040 0.040 0.040 0.050 0.050

CAD 323 pp

Instantaneous auxiliary contact blocks for connection by spring terminals


This type of connection is not possible for contact blocks LAD 8 and blocks with dust and damp protected contacts. For all other instantaneous auxiliary contact blocks, add the digit 3 to the end of the references selected above. Example: LAD N11 becomes LAD N113. (1) Standard control circuit voltages (for other voltages, please consult your Regional Sales Office). a.c. supply Volts a 24 42 48 110 115 220 230 240 380 400 415 440 50/60 Hz B7 D7 E7 F7 FE7 M7 P7 U7 Q7 V7 N7 R7 d.c. supply (coils with integral suppression device fitted as standard) Volts c 12 24 36 48 60 72 110 125 220 250 440 U from 0.7 to 1.25 Uc JD BD CD ED ND SD FD GD MD UD RD Low consumption (coils with integral suppression device fitted as standard) Volts c 5 12 20 24 48 110 220 250 Code AL JL ZL BL EL FL ML UL (2) LC: low consumption. (3) To order control relays with connection by lugs, add the digit 6 to the end of the selected reference. Example: CAD50pp becomes CAD506 pp. (4) Blocks with 4 auxiliary contacts cannot be used on low consumption control relays. (5) Product fitted with 4 earth screen continuity terminals. (6) These contact blocks cannot be used on low consumption control relays. Characteristics : pages 7/16 and 7/17 Dimensions : page 7/24 Schemes : page 7/25

7/21

References

TeSys control relays


TeSys d control relays
Add-on blocks

Time delay auxiliary contact blocks for connection by screw clamp terminals (1)
Number and type of contacts 1 N/C and 1 N/O Maximum number per relay Front mounting 1 Time delay Type On-delay Range 0.13 s (2) 0.130 s 10180 s 130 s (3) 0.13 s (2) 0.130 s 10180 s Reference Weight kg LAD LAD LAD LAD LAD LAD LAD T0 T2 T4 S2 R0 R2 R4 0.060 0.060 0.060 0.060 0.060 0.060 0.060

Off-delay (Sealing cover: see page 5/73) LAD T

Time delay auxiliary contact blocks for connection by spring terminals


Add the digit 3 to the references selected above. Example: LAD T0 becomes LAD T03 .

Mechanical latch blocks (4)


Unlatching control Manual or electric Maximum number per relay Front mounting 1 Basic reference to be completed (5) LAD 6K10 p Weight kg 0.070

Suppressor modules
These modules clip onto the top of the control relay and the electrical connection is instantly made. Fitting of an input module is still possible. LAD 6K10

RC circuits (Resistor-Capacitor)
b Effective protection for circuits highly sensitive to "high frequency" interference. b Voltage limited to 3 Uc maximum and oscillating frequency limited to 400Hz maximum. b Slight time delay on drop-out (1.2 to 2 times the normal time). For Operational Reference mounting on voltage CAD a a 2448 V LAD 4RCE a 110240 V LAD 4RCU

Weight kg 0.012 0.012

Varistors (peak limiting)


b Protection provided by limiting the transient voltage value to 2Uc maximum. b Maximum reduction of transient voltage peaks. b Slight time delay on drop-out (1.1 to 1.5 times the normal time). CAD a a 2448 V LAD 4VE a 50127 V LAD 4VG a 110250 V LAD 4VU

0.012 0.012 0.012

Freewheel diode
LAD 4pp b No overvoltage or oscillating frequency. b Increase in drop-out time (6 to 10 times the normal time). b Polarised component. CAD c c 24250 V

LAD 4DDL

0.012

Bidirectional peak limiting diode


b Protection provided by limiting the transient overvoltage value to 2Uc maximum. b Maximum reduction of transient voltage peaks. CAD a a 24 V LAD 4TB a 72 V LAD 4TS CAD c c 24 V LAD 4TBDL c 72 V LAD 4TSDL c 125 V LAD 4TGDL c 250 V LAD 4TUDL c 600 V LAD 4TXDL

0.012 0.012 0.012 0.012 0.012 0.012 0.012

LAD 4DDL ou LAD 4T pDL

(1) These contact blocks cannot be used on low consumption control relays. (2) With extended scale from 0.1 to 0.6 s. (3) With switching time of 40 ms 15 ms between opening of the N/C contact and closing of the N/O contact. (4) Power should not be simultaneously applied or maintained to the mechanical latching block of the CAD N. The duration of the control signal to the mechanical latching block and the CAD N should be u 100 ms. (5) Standard control circuit voltages (for other voltages, please consult your Regional Sales Office): Volts a and c 24 32/36 42/48 60/72 100 110/127 220/240 256/277 380/415 Code B C E EN K F M U Q (6) CAD pp d.c. and low consumption control relays are fitted with a built-in bi-directional peak limiting diode suppressor as standard. On control relays produced after 15th July 2004, this diode is removable. It can therefore be replaced by the user (see references LAD 4T ppp above). It can also be replaced by a freewheel diode LAD 4DDL . If a d.c. or low consumption control replay is used without suppression, the standard suppressor should be replaced with a blanking plug LAD 9DL.

Characteristics : pages 7/16 and 7/17

Illustrations: page 7/20

Dimensions : page 7/24

Schemes : page 7/25

7/22

References

TeSys control relays


TeSys d control relays
Accessories and spare parts

Accessories (to be ordered separately)


Description For marking Sheet of 64 blank legends, self-adhesive, 8 x 33 mm For mounting on CAD, LAD (4 contacts) Sold in lots of 10 Unit reference Weight kg 0.020 0.020 0.200

LAD 21 LAD 22

Sheet of 112 blank legends, LAD (2 contacts), self-adhesive, 8 x 12 mm LAD T Strips of blank, self-adhesive All products legends for printing by plotter (4 sets of 5 strips) SIS Label labelling Multi-language version: software for legends LAD 21 English, French, German, and LAD 22, supplied on Italian, Spanish CD-Rom Legend holder, snap-in, LC1 D09...38 8 x 18 mm LC1DT20...40 LADN (4 contacts) LAD T, LAD R For protection Sealing cover LAD T, LAD R Safety cover preventing CAD access to the moving contact carrier 35

LAD 24

XBY 2U

0.100

SIS-L

s uette are ion d'tiq ette softw di etich crat oftware etiquetas lling ione Labe iel de ngss crear Logic hriftu para la creaz Besc are Softw are per Softw

abel

Gerin n Merlin Modico D canique Square Teleme

100

LAD 90

0.001

XBY 2U

1 1

LA9 D901 LAD 9ET1

0.005 0.004

Spare parts: coils


LA9 D901 Specifications b Average consumption at 20 C: - inrush (cos = 0.75) 50/60 Hz: 70 VA at 50 Hz, - sealed (cos = 0.3) 50/60 Hz: 8 VA at 60 Hz, b Operating range ( < 60 C): 0.85 to 1.1 Uc Control circuit Average resistance Inductance of Reference (1) voltage Uc at 20 C 10 % closed circuit 50/60 Hz V V H 12 6.3 0.26 LXD 1J7 21 (2) 5.6 0.24 LXD 1Z7 24 6.19 0.26 LXD 1B7 32 12.3 0.48 LXD 1C7 36 LXD 1CC7 42 19.15 0.77 LXD 1D7 48 25 1 LXD 1E7 60 LXD 1EE7 100 LXD 1K7 110 130 5.5 LXD 1F7 115 LXD 1FE7 120 159 6.7 LXD 1G7 127 192.5 7.5 LXD 1FC7 200 LXD 1L7 208 417 16 LXD 1LE7 220/230 539 22 LXD 1M7 (3) 230 595 21 LXD 1P7 230/240 645 25 LXD 1U7 (4) 277 781 30 LXD 1W7 380/400 1580 60 LXD 1Q7 400 1810 64 LXD 1V7 415 1938 74 LXD 1N7 440 2242 79 LXD 1R7 480 2300 85 LXD 1T7 2499 LXD 1S7 500 575 3294 LXD 1SC7 600 3600 135 LXD 1X7 690 5600 190 LXD 1Y7 (1) The last 2 digits in the reference represent the voltage code. (2) Voltage for special coils fitted in control relays with serial timer module with 24 V supply. (3) This coil can be used on 240 V at 60 Hz. (4) This coil can be used on 230/240 V at 50 Hz and on 240 V only at 60 Hz.

Weight kg 0.070 0.070 0.070 0.070 0.070 0.070 0.070 0.070 0.070 0.070 0.070 0.070 0.070 0.070 0.070 0.070 0.070 0.070 0.070 0.070 0.070 0.070 0.070 0.070 0.070 0.070 0.070 0.070

LAD 9ET1

LXD 1

Characteristics : pages 7/16 and 7/17

Dimensions : page 7/24

Schemes : page 7/25

7/23

Dimensions, mounting

TeSys control relays


7

TeSys d control relays and add-on blocks

Dimensions
CAD a CAD c or LC (low consumption)

c c1 c2 c3

12,5 (LAD 8)

45 c1 c2 c3

45

CAD
b c

32 50
77 84 86 117 129 137 141

323 503
99 84 86 117 129 137 141

CAD
b c

32 50
77 93 95 126 138 146 150

323 503
99 93 95 126 138 146 150

without cover or add-on blocks with cover, without add-on blocks c1 with LAD N or C (2 or 4 contacts) c2 with LAD 6K10 c3 with LAD T, R, S with LAD T, R, S and sealing cover

without cover or add-on blocks with cover, without add-on blocks c1 with LAD N or C (2 or 4 contacts) c2 with LAD 6K10

c3 with LAD T, R, S with LAD T, R, S and sealing cover

Mounting
CAD
Panel mounted Mounted on rail AM1 DP200 or DE200

(1)
=

= = 78

60/70

45

CAD a

CAD c or LC
95 c (AM1 DP200) (2) c (AM1 DP200) (2) (2) With cover

35

CAD a
88 96

CAD c or LC
97 105

with cover

86

(1) 2 elongated holes 4.5 x 9 Mounted on plate AM1 P

AF1 EA4

35

CAD a
c with cover 86

CAD c or LC
95

Characteristics : pages 7/16 to 7/19

Illustrations: page 7/20

60/70

References : pages 7/21 to 7/23

Schemes : page 7/25

7/24

Schemes

TeSys control relays


TeSys d control relays and add-on blocks

Schemes
Instantaneous auxiliary contacts
5 N/O CAD 50
13/NO 23/NO 33/NO 43/NO 03/NO

3 N/O + 2 N/C CAD 32


13/NO 43/NO 44 03/NO 04 21/NC 22 31/NC 32

A1

A2

A1

A2

14

24

34

44

Instantaneous auxiliary contact blocks


1 N/O + 1 N/C LAD N11
53/NO 61/NC

04

14

LAD 8N11 (1)


161/NC (172) 153/NO (184)

2 N/O LAD N20


53/NO 63/NO

LAD 8N20 (1)


153/NO (184) 163/NC (174)

2 N/C LAD 8N02


151/NC (182) 161/NC (172)

LAD N02
51/NC 52 83/NO 53/NO 61/NC 62

54

62

54

64

152 (181)
53/NO

154 (183)

162 (171)

(1) The figures in brackets are for the device mounted on the RH side of the control relay. 2 N/O + 2F N/C LAD N22
53/NO 83/NO 61/NC 71/NC

1 N/O + 3 N/C LAD N13


53/NO 61/NC 71/NC 81/NC

4 N/O LAD N40


53/NO 63/NO 73/NO 83/NO

4 N/C LAD N04


71/NC 51/NC 61/NC 81/NC

154 (183)

164 (173)

3 N/O + 1 N/C LAD N31


73/NO 74 83/NO 84 61/NC 62

54

62

72

84

54

64

74

84

62

72

82

72

52

2 N/O + 2 N/C including 1 N/O + 1 N/C make before break LAD C22
53/NO 87/NO 61/NC 75/NC

54

With dust and damp protected contacts 2 N/O protected 2 N/C protected

2 N/O protected (2)

62

82

54

2 N/O protected + 2 N/O non protected LA1 DZ40


53/NO 63/NO 73/NO

162 (171)

LA1 DX20
53/NO 63/NO

LA1 DX02
51/NC 61/NC

LA1 DY20
53/NO 63/NO

2 N/O protected + 1 N/O + 1 N/C non protected LA1 DZ31


73/NO 74 61/NC 83/NO 84

54

62

76

88

64

52

62

54

64

54

74

84

54

(2) Product fitted with 4 earth screen continuity terminals.

64

54

62

7
Mechanical latch blocks
LAD 6K10
A1
65/NC

Time delay auxiliary contact blocks


On-delay 1 N/O + 1 N/C LAD T
67/NO 55/NC

LAD S
67/NO 55/NC

Off-delay 1 N/O + 1 N/C LAD R


57/NO

56

68

56

68

58

66

A2

Characteristics : pages 7/16 to 7/19

Illustrations: page 7/20

References : pages 7/21 to 7/23

E2

E1

Schemes : page 7/25

7/25

Selection guide

Zelio Time
Timing relays

Applications

These timing relays enable simple automation cycles to be set up using wired logic. They can also be used to complement the functions of PLCs. Solid state Timing relays with solid state output reduce the amount of wiring required (wired in series). The durability of these timing relays is independent of the number of operating cycles. Relay Relay outputs provide complete isolation between the supply and outut circuits. It is possible to have several output circuits.

Output

Type

Modular

Industrial

Modular

Industrial

Timing ranges

7 ranges: 1 or 2 ranges, 1 s, 10 s, 1 min, 10 min, depending on model: 1 h, 10 h, 100 h 10 s, 30 s, 300 s, 60 min

Depending on model: 6 ranges: 1 s, 10 s, 1 min, 10 min, 1 h, 10 h 7 ranges: 1 s, 10 s, 1 min, 10 min, 1 h, 10 h, 100 h

Depending on model : 4 ranges: 0.6 s, 2.5 s, 20 s, 160 s 7 ranges: 1 s, 10 s, 1 min, 10 min, 1 h, 10 h, 100 h 7 ranges: 1 s, 3 s, 10 s, 30 s, 100 s, 300 s, 10 min 10 ranges: 1 s, 3 s, 10 s, 30 s, 100 s, 300 s, 30 min, 300 min, 30 h, 300 h

Relay type

RE11 Lp pp

RE9

RE11 Rp pp

RE 88 865 ppp RE7

Pages

Please consult our catalogue Automation and relay functions.

7/26

These timing relays enable simple automation cycles to be set up using wired logic. They can also be used to complement the functions of PLCs. Relay Relay outputs provide complete isolation between the supply and output circuits. It is possible to have several output circuits.

Optimum

Plug-in Universal Miniature 7 ranges: 0,1 s...1 s 1 s...10 s 0,1 min...1 min 1 min...10 min 0,1 h...1 h 1 h...10 h 10 h...100 h

Panel-mounted Analogue 14 ranges: 1,2 s, 3 s, 12 s, 30 s, 120 s, 300 s, 12 min, 30 min, 120 min, 300 min, 12 h, 30 h, 120 h, 300 h Digital Depending on model: 7 range : 99.99 s, 999.99 s, 99 min 59 s, 99.99 min, 999.9 min, 99 h 59 min, 999.9 h 11 ranges: 99.99 s, 999.99 s, 9999 s, 99 min 59 s, 99.99 min, 999.9 min, 9999 min, 99 h 59 min, 99,99 h, 999.9 h, 9999 h

1 range, depending on model: 0.5 s, 3 s, 10 s, 30 s, 300 s, 30 min

7 ranges: 1 s, 10 s, 1 min, 10 min, 1 h, 10 h, 100 h

RE8

RE 88 867 ppp

RE XL pTMpp

RE 48A ppp

RE 88 857 ppp

Please consult our catalogue Automation and relay functions.

7/27

Selection guide

Zelio Control
Measurement and control relays

Applications

Supply control relays 3-phase 3-phase + neutral

Functions

Control : - rotational direction, - presence of phases, - undervoltage, - overvoltage and undervoltage - asymmetry of phases

Control : - overvoltage and undervoltage - presence of neutral,

Relay output Width

1 or 2 C/O contacts 22.5 mm 45 mm

2 C/O contacts 45 mm

Relay type

RM4 Tppp RM 84 873 004 RM 84 873 299 RM 84 873 5pp

RM 84 873 01p RM 84 873 201 RM 84 873 3pp

RM 84 873 211

Pages

Please consult our catalogue Automation and relay functions.

7/28

Voltage measurement relays

Current measurement relays

Control : - overvoltage a 50 mV...5 V a 1..0.100 V a 30..0.500 V

Control : - overvoltage or undervoltage a 50 mV...5 V a 0.2...60 V a 1...100 V a 15...600 V a 30...500 V a 0.2...60 V a 15...600 V a orc 20...80 V a orc 65...260 V 1 or 2 C/O contacts 1 C/O contact 45 mm

Control : Control : - overvoltage and - overcurrent undervoltage 1...20 A with built-in TI

3 mA...1 A

Control : overcurrent and undercurrent 3 mA...1 A 0.3...15 A 2...500 mA 2...500 mA 0.1...10 A 0.1...10 A 10...100 A with built-in TI

1 C/O contact 22.5 mm

2 C/O contacts 22.5 mm

1 C/O contact 17.5 mm 22.5 mm

1 or 2 C/O contacts 45 mm

RM4 UA0pp RM4 UA3p RM 84 872 3pp RM4 UB3p RM 84 871 102 RM4 JA01p RM4 JA31pp RM4 JA32pp RM 84 872 0pp RM 84 871 0pp RM 84 871 3pp

Please consult our catalogue Automation and relay functions.

7/29

Selection guide
(continued)
7

Zelio Control
Measurement and control relays

Applications

Liquid level control relays

Functions

Control : - empty

Control : - empty or fill

Relay output Width

1 C/O contact 22.5 mm Plug-in 8 or 11-pin

1 or 2 C/O contacts 22.5 mm

Relay type

RM 84 870 1p1

RM 84 870 30p RM 84 870 807

RM4 L pppp RM 84 870 00p

Pages

Please consult our catalogue Automation and relay functions.

7/30

Liquid level control relays

Motor control relays

Control : - empty or fill with alarm

Control : - empty and fill

Control : - underspeed

Control : - overload and underload (cos ) 2 C/O contacts

2 C/O contacts 45 mm

1 C/O contact

1 C/O contact Plug-in 8 or 11-pin

1 C/O contact 45 mm

RM 84 870 50p

RM 84 870 604

RM 84 870 40p RM 84 870 808

RM 84 874 30p

RM 84 873 40p

Please consult our catalogue Automation and relay functions.

7/31

Contents

8 - Technical information

b Tests according to standard utilisation categories conforming to IEC 60947-4-1 and 5-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 8/2 b Current of asynchronous squirrel cage motors at nominal load . . . . . . . page 8/3 b Protective treatment of equipment according to climatic environment . . page 8/4 b Product standards and certifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 8/6 b Degrees of protection provided by enclosures . . . . . . . . . . . . . . . . . . . . page 8/8

8/1

General

Technical information
Tests according to standard utilisation categories conforming to IEC 60947-4-1 and 5-1
based on rated operational current Ie and rated operational voltage Ue

Contactors
Electrical durability: making and breaking conditions Occasional duty: making and breaking conditions Making I U 1.5 Ie 1.05 Ue Breaking I U 1.5 Ie 1.05 Ue

a.c. supply
Typical applications Resistors, non inductive or slightly inductive loads Motors Slip ring motors: starting, breaking. Squirrel cage motors: starting, breaking whilst motor running. Squirrel cage motors: starting, reversing, inching Utilisation category AC-1 Making I U Ie Ue cos 0.95 Breaking I U Ie Ue cos 0.95 cos 0.8 cos 0.8

AC-2

2.5 Ie

Ue

0.65

2.5 Ie

Ue

0.65

4 Ie

1.05 Ue

0.65

4 Ie

1.05 Ue

0.65

AC-3 Ie y (1) Ie > (2) AC-4 Ie y (1) Ie > (2)

6 Ie 6 Ie

Ue Ue

0.65 0.35

1 Ie 1 Ie

0.17 Ue 0.17 Ue

0.65 0.35

10 Ie 10 Ie

1.05 Ue 1.05 Ue

0.45 0.35

8 Ie 8 Ie

1.05 Ue 1.05 Ue

0.45 0.35

6 Ie 6 Ie

Ue Ue

0.65 0.35

6 Ie 6 Ie

Ue Ue

0.65 0.35

12 Ie 12 Ie

1.05 Ue 1.05 Ue

0.45 0.35

10 Ie 10 Ie

1.05 Ue 1.05 Ue

0.45 0.35

d.c. supply
Typical applications Resistors, non inductive or slightly inductive loads Shunt wound motors: starting, reversing, inching Series wound motors: starting, reversing, inching Utilisation category DC-1 Making I U Ie Ue L/R (ms) 1 Breaking I U Ie Ue Making L/R (ms) I U 1 1.5 Ie 1.05 Ue Breaking L/R (ms) I U 1 1.5 Ie 1.05 Ue L/R (ms) 1

DC-3

2.5 Ie

Ue

2.5 Ie

Ue

4 Ie

1.05 Ue

2.5

4 Ie

1.05 Ue

2.5

DC-5

2.5 Ie

Ue

7.5

2.5 Ie

Ue

7.5

4 Ie

1.05 Ue

15

4 Ie

1.05 Ue

15

Control relays and auxiliary contacts


Electrical durability: making and breaking conditions Occasional duty: making and breaking conditions Making I U 6 Ie 10 Ie 1.1 Ue 1.1 Ue Breaking I U 6 Ie 10 Ie 1.1 Ue 1.1 Ue

a.c. supply
Typical applications Electromagnets y 72 VA > 72 VA Utilisation category AC-14 AC-15 Making I U 10 Ie Ue cos 0.7 Breaking I U Ie Ue cos 0.4 cos 0.7 0.3 cos 0.7 0.3

d.c. supply

Typical applications Electromagnets

Utilisation category DC-13

Making I U Ie Ue

L/R (ms) 6 P (3)

Breaking I U Ie Ue

Making L/R (ms) I U 6 P (3) 1.1 Ie 1.1 Ue

Breaking L/R (ms) I U 6 P (3) 1.1 Ie 1.1 Ue

L/R (ms) 6 P (3)

(1) Ie y 17 A for electrical durability, Ie y 100 A for occasional duty. (2) Ie > 17 A for electrical durability, Ie > 100 A for occasional duty. (3) The value 6 P (in watts) is based on practical observations and is considered to represent the majority of d.c. magnetic loads up to the maximum limit of P = 50 W i.e. 6 P = 300 ms = L/R. Above this, the loads are made up of smaller loads in parallel. The value 300 ms is therefore a maximum limit whatever the value of current drawn.

8/2

General

Technical information
Current of asynchronous squirrel cage motors at nominal load

3-phase 4-pole motors


Current values for power in kW
Rated operational power(1) Indicative rated operational current values at: 230 V 400 V 500 V 690 V

Current values for power in hp


Rated operational power(2) hp 1/2 3/4 1 1 1/2 2 3 5 7 1/2 10 15 20 25 30 40 50 60 75 100 125 150 200 250 300 350 400 450 500 Indicative rated operational current values at: 110 120 V A 4.4 6.4 8.4 12 13.6 19.2 30.4 44 56 84 108 136 160 208 260 200 V A 2.5 3.7 4.8 6.9 7.8 11 17.5 25.3 32.2 48.3 62.1 78.2 92 120 150 177 221 285 359 414 552 208 V A 2.4 3.5 4.6 6.6 7.5 10.6 16.7 24.2 30.8 46.2 59.4 74.8 88 114 143 169 211 273 343 396 528 220 240 V A 2.2 3.2 4.2 6 6.8 9.6 15.2 22 28 42 54 68 80 104 130 154 192 248 312 360 480 604 722 828 954 1030 1180 380 415 V A 1.3 1.8 2.3 3.3 4.3 6.1 9.7 14 18 27 34 44 51 66 83 103 128 165 208 240 320 403 482 560 636 786 440 480 V A 1.1 1.6 2.1 3 3.4 4.8 7.6 11 14 21 27 34 40 52 65 77 96 124 156 180 240 302 361 414 477 515 590 550 600 V A 0.9 1.3 1.7 2.4 2.7 3.9 6.1 9 11 17 22 27 32 41 52 62 77 99 125 144 192 242 289 336 382 412 472

kW A A A A 0.06 0.35 0.2 0.16 0.12 0.09 0.52 0.3 0.24 0.17 0.12 0.7 0.44 0.32 0.23 0.18 1 0.6 0.48 0.35 0.25 1.5 0.85 0.68 0.49 0.37 1.9 1.1 0.88 0.64 0.55 2.6 1.5 1.2 0.87 0.75 3.3 1.9 1.5 1.1 1.1 4.7 2.7 2.2 1.6 1.5 6.3 3.6 2.9 2.1 2.2 8.5 4.9 3.9 2.8 3 11.3 6.5 5.2 3.8 4 15 8.5 6.8 4.9 5.5 20 11.5 9.2 6.7 7.5 27 15.5 12.4 8.9 11 38 22 17.6 12.8 15 51 29 23 17 18.5 61 35 28 21 22 72 41 33 24 30 96 55 44 32 37 115 66 53 39 45 140 80 64 47 55 169 97 78 57 75 230 132 106 77 90 278 160 128 93 110 340 195 156 113 132 400 230 184 134 160 487 280 224 162 200 609 350 280 203 250 748 430 344 250 315 940 540 432 313 355 1061 610 488 354 400 1200 690 552 400 500 1478 850 680 493 560 1652 950 760 551 630 1844 1060 848 615 710 2070 1190 952 690 800 2340 1346 1076 780 900 2640 1518 1214 880 1000 2910 1673 1339 970 (1) Values conforming to standard IEC 60072-1 (at 50 Hz). (2) Values conforming to standard UL 508 (at 60 Hz).

Note : These values are given as a guide. They may vary depending on the type of motor, its polarity and the manufacturer.

8/3

General

Technical information
Protective treatment of equipment according to climatic environment

Depending on the climatic and environmental conditions in which the equipment is placed, Schneider Electric can offer specially adapted products to meet your requirements. In order to make the correct choice of protective finish, two points should be remembered: b the prevailing climate of the country is never the only criterion, b only the atmosphere in the immediate vicinity of the equipment need be considered.

All climates treatment TC


This is the standard treatment for Telemecanique brand equipment and is suitable for the vast majority of applications. It is the equivalent of treatments described as Klimafest, Climateproof. In particular, it meets the requirements specified in the following publications: b Publication UTE C 63-100 (method l), successive cycles of humid heat at: + 40 C and 95 % relative humidity. b DIN 50016 - Variations of ambient conditions within a climatic chamber: + 23 C and 83 % relative humidity, + 40 C and 92 % relative humidity. It also meets the requirements of the following marine classification societies: BV-LR-GL-DNV-RINA. Characteristics b Steel components are usually treated with zinc. When they have a mechanical function, they may also be painted. b Insulating materials are selected for their high electrical, dielectric and mechanical characteristics. b Metal enclosures have a stoved paint finish, applied over a primary phosphate protective coat, or are galvanised (e.g. some prefabricated busbar trunking components). Limits for use of TC (All climates) treatment b TC treatment is suitable for the following temperatures and humidity: Temperature (C) Relative humidity (%)
20 40 50 95 80 50

TC treatment is therefore suitable for all latitudes and in particular tropical and equatorial regions where the equipment is mounted in normally ventilated industrial premises. Being sheltered from external climatic conditions, temperature variations are small, the risk of condensation is minimised and the risk of dripping water is virtually non-existent. Extension of use of TC (All climates) treatment In cases where the humidity around the equipment exceeds the conditions described above, or in equatorial regions if the equipment is mounted outdoors, or if it is placed in a very humid location (laundries, sugar refineries, steam rooms, etc.), TC treatment can still be used if the following precautions are taken: b The enclosure in which the equipment is mounted must be protected with a TH finish (see next page) and must be well ventilated to avoid condensation and dripping water (e.g. enclosure base plate mounted on spacers). b Components mounted inside the enclosure must have a TC finish. b If the equipment is to be switched off for long periods, a heater must be provided (0.2 to 0.5 kW per square decimetre of enclosure), that switches on automatically when the equipment is turned off. This heater keeps the inside of the enclosure at a temperature slightly higher than the outside surrounding temperature, thereby avoiding any risk of condensation and dripping water (the heat produced by the equipment itself during normal running is sufficient to provide this temperature difference). b Special considerations for "Operator dialog" and "Detection" products: for certain pilot devices, the use of TC treatment can be extended to outdoor use provided their enclosure is made of light alloys, zinc alloys or plastic material. In this case, it is also essential to ensure that the degree of protection against penetration of liquids and solid objects is suitable for the applications involved.

8/4

General

Technical information
Protective treatment of equipment according to climatic environment

TH treatment for hot and humid environments


This treatment is suitable for hot and humid atmospheres where installations are regularly subject to condensation, dripping water and the risk of fungi. In addition, plastic insulating components are resistant to attacks from insects such as termites and cockroaches. These properties have often led to this treatment being described as Tropical Finish, but this does not mean that all equipment installed in tropical and equatorial regions must systematically have undergone TH treatment. On the other hand, certain operating conditions in temperate climates may well require the use of TH treated equipment (see limitations for use of TC treatment). Special characteristics of TH treatment b All insulating components are made of materials which are either resistant to fungi or treated with a fungicide, and which have increased resistance to creepage (Standards IEC 60112, NF C 26-220, DIN 5348). b Metal enclosures receive a top-coat of stoved, fungicidal paint, applied over a rust inhibiting undercoat. Components with TH treatment may be subject to a surcharge (1). Please consult your Regional Sales Office.

Protective treatment selection guide


Surrounding environment Duty cycle Internal heating of enclosure when not in use Not necessary No Yes Not necessary Type of climate Protective treatment of of equipencloment sure TC TH TH TH TH

Indoors
No dripping water or condensation Presence of dripping water or condensation Unimportant Frequent switching off for periods of more than 1 day Continuous Unimportant TC Temperate TC Equatorial TH Unimportant TC Unimportant TC

Outdoors (sheltered)
No dripping water or dew Frequent and regular presence of dripping water or dew Unimportant Not necessary Temperate TC Equatorial TH Temperate TC Equatorial TH Unimportant TC Unimportant TC TC TH TH TH TH TH

Exposed outdoors or near the sea


Frequent switching off for periods of more than 1 day Continuous No Yes Not necessary

These treatments cover, in particular, the applications defined by methods I and II of guide UTE C 63-100.

Special precautions for electronic equipment


Electronic products always meet the requirements of TC treatment. A number of them are TH treated as standard. Some electronic products (for example: programmable controllers, flush mountable controllers CCX and flush mountable operator terminals XBT) require the use of an enclosure providing a degree of protection to at least IP 54, as defined by standards IEC 60664 and NF C 20 040, for use in industrial applications or in environmental conditions requiring TH treatment. These electronic products, including flush mountable products, must have a degree of protection to at least IP 20 (provided either by their own enclosure or by their installation method) for restricted access locations where the degree of pollution does not exceed 2 (a test booth not containing machinery or other dust producing activities, for example).

Special treatments
For particularly harsh industrial environments, Schneider Electric is able to offer special protective treatments. Please consult your Regional Sales Office.
(1) A large number of the Telemecanique brand products are TH treated as standard and are, therefore, not subject to a surcharge.

8/5

General

Technical information
Product standards and certifications

Standardisation
Conformity to standards
Telemecanique brand products satisfy, in the majority of cases, national (for example: BS in Great Britain, NF in France, DIN in Germany), European (for example: CENELEC) or international (IEC) standards. These product standards precisely define the performance of the designated products (such as IEC 60947 for low voltage equipment). When used correctly, as designated by the manufacturer and in accordance with regulations and correct practices, these products will allow users to build equipment, machine systems or installations that conform to their appropriate standards (for example: IEC 60204-1, relating to electrical equipment used on industrial machines). Schneider Electric is able to provide proof of conformity of its production to the standards it has chosen to comply with, through its quality assurance system. On request, and depending on the situation, Schneider Electric can provide the following: b a declaration of conformity, b a certificate of conformity (ASEFA/LOVAG), b a homologation certificate or approval, in the countries where this procedure is required or for particular specifications, such as those existing in the merchant navy. Code ANSI BS CEI DIN/VDE EN GOST IEC JIS NBN NEN NF SAA UNE Certification authority Name American National Standards Institute British Standards Institution Comitato Elettrotecnico Italiano Verband Deutscher Electrotechniker Comit Europen de Normalisation Electrotechnique Gosudarstvenne Komitet Standartov International Electrotechnical Commission Japanese Industrial Standard Institut Belge de Normalisation Nederlands Normalisatie Institut Union Technique de l'Electricit Standards Association of Australia Asociacion Espaola de Normalizacion y Certificacion Country Abbreviation ANSI USA BSI Great Britain CEI Italy VDE Germany CENELEC Europe GOST Russia IEC Worldwide JISC Japan IBN Belgium NNI Netherlands UTE France SAA Australia AENOR Spain

European EN standards
These are technical specifications established in conjunction with, and with approval of, the relative bodies within the various CENELEC member countries (European Union, European Free Trade Association and many central and eastern European countries having member or affiliated status). Prepared in accordance with the principle of consensus, the European standards are the result of a weighted majority vote. Such adopted standards are then integrated into the national collection of standards, and contradictory national standards are withdrawn. European standards incorporated within the French collection of standards carry the prefix NF EN. At the 'Union Technique de l'Electricit' (Technical Union of Electricity) (UTE), the French version of a corresponding European standard carries a dual number: European reference (NF EN ) and classification index (C ). Therefore, the standard NF EN 60947-4-1 relating to motor contactors and starters, effectively constitutes the French version of the European standard EN 60947-4-1 and carries the UTE classification C 63-110. This standard is identical to the British standard BS EN 60947-4-1 or the German standard DIN EN 60947-4-1. Whenever reasonably practical, European standards reflect the international standards (IEC). With regard to automation system components and distribution equipment, in addition to complying with the requirements of French NF standards, Telemecanique brand components conform to the standards of all other major industrial countries.

Regulations

European Directives
Opening up of European markets assumes harmonisation of the regulations pertaining to each of the member countries of the European Union. The purpose of the European Directive is to eliminate obstacles hindering the free circulation of goods within the European Union, and it must be applied in all member countries. Member countries are obliged to transcribe each Directive into their national legislation and to simultaneously withdraw any contradictory regulations. The Directives, in particular those of a technical nature which concern us, only establish the objectives to be achieved, referred to as "essential requirements". The manufacturer must take all the necessary measures to ensure that his products conform to the requirements of each Directive applicable to his production. As a general rule, the manufacturer certifies conformity to the essential requirements of the Directive(s) for his product by affixing the e mark. The e mark is affixed to Telemecanique brand products concerned, in order to comply with French and European regulations. Significance of the e mark b The e mark affixed to a product signifies that the manufacturer certifies that the product conforms to the relevant European Directive(s) which concern it; this condition must be met to allow free distribution and circulation within the countries of the European Union of any product subject to one or more of the E.U. Directives. b The e mark is intended solely for national market control authorities. b The e mark must not be confused with a conformity marking.

8/6

General

Technical information
Product standards and certifications

European Directives (continued)


For electrical equipment, only conformity to standards signifies that the product is suitable for its designated function, and only the guarantee of an established manufacturer can provide a high level of quality assurance. For Telemecanique brand products, one or several Directives are likely to be applicable, depending on the product, and in particular: b the Low Voltage Directive 73/23/EEC amended by Directive 93/68/EEC: the e mark relating to this Directive has been compulsory since 1st January 1997. b the Electromagnetic Compatibility Directive 89/336/EEC, amended by Directives 92/31/EEC and 93/68/EEC: the e mark on products covered by this Directive has been compulsory since 1st January 1996

ASEFA-LOVAG certification
The function of ASEFA (Association des Stations d'Essais Franaise d'Appareils lectriques Association of French Testing Stations for Low Voltage Industrial Electrical Equipment) is to carry out tests of conformity to standards and to issue certificates of conformity and test reports. ASEFA laboratories are authorised by the French authorisation committee (COFRAC). ASEFA is now a member of the European agreement group LOVAG (Low Voltage Agreement Group). This means that any certificates issued by LOVAG/ASEFA are recognised by all the authorities which are members of the group and carry the same validity as those issued by any of the member authorities.

Quality labels
When components can be used in domestic and similar applications, it is sometimes recommended that a Quality label be obtained, which is a form of certification of conformity. Code Quality label Country CEBEC Comit Electrotechnique Belge Belgium KEMA-KEUR Keuring van Electrotechnische Materialen Netherlands NF Union Technique de lElectricit France VE sterreichischer Verband fr Electrotechnik Austria SEMKO Svenska Electriska Materiel Kontrollanatalten Sweden

Product certifications
In some countries, the certification of certain electrical components is a legal requirement. In this case, a certificate of conformity to the standard is issued by the official test authority. Each certified device must bear the relevant certification symbols when these are mandatory: Code Certification authority Country CSA Canadian Standards Association Canada UL Underwriters Laboratories USA Note on certifications issued by the Underwriters Laboratories (UL). There are two levels of approval: Recognized ( ) The component is fully approved for inclusion in equipment built in a workshop, where the operating limits are known by the equipment manufacturer and where its use within such limits is acceptable by the Underwriters Laboratories. The component is not approved as a Product for general use because its manufacturing characteristics are incomplete or its application possibilities are limited. A Recognized component does not necessarily carry the certification symbol. Listed (UL) The component conforms to all the requirements of the classification applicable to it and may therefore be used both as a Product for general use and as a component in assembled equipment. A Listed component must carry the certification symbol.

Marine classification societies


Prior approval (= certification) by certain marine classification societies is generally required for electrical equipment which is intended for use on board merchant vessels. Code Classification authority Country BV Bureau Veritas France DNV Det Norske Veritas Norway GL Germanischer Lloyd Germany LR Lloyd's Register Great Britain NKK Nippon Kaiji Kyoka Japan RINA Registro Italiano Navale Italy RRS Register of Shipping Russia

Note
For further details on a specific product, please refer to the Characteristics pages in this catalogue or consult your Regional Sales Office.

8/7

Presentation

Technical information
Degrees of protection provided by enclosures
IP code

Degrees of protection against the penetration of solid bodies, water and personnel access to live parts

The European standard EN 60529 dated October 1991, IEC publication 529 (2nd edition - November 1989), defines a coding system (IP code) for indicating the degree of protection provided by electrical equipment enclosures against accidental direct contact with live parts and against the ingress of solid foreign objects or water. This standard does not apply to protection against the risk of explosion or conditions such as humidity, corrosive gasses, fungi or vermin. Certain equipment is designed to be mounted on an enclosure which will contribute towards achieving the required degree of protection (example : control devices mounted on an enclosure). Different parts of an equipment can have different degrees of protection (example : enclosure with an opening in the base). Standard NF C 15-100 (May 1991 edition), section 512, table 51 A, provides a cross-reference between the various degrees of protection and the environmental conditions classification, relating to the selection of equipment according to external factors. Practical guide UTE C 15-103 shows, in the form of tables, the characteristics required for electrical equipment (including minimum degrees of protection), according to the locations in which they are installed.

IP ppp code
The IP code comprises 2 characteristic numerals (e.g. IP 55) and may include an additional letter when the actual protection of personnel against direct contact with live parts is better than that indicated by the first numeral (e.g. IP 20C). Any characteristic numeral which is unspecified is replaced by an X (e.g. IP XXB). 1st characteristic numeral: 2nd characteristic numeral: Additional letter: corresponds to protection of the equipment against corresponds to protection of the equipment corresponds to protection of penetration of solid objects and protection of personnel against penetration of water with harmful effects. personnel against direct contact against direct contact with live parts. with live parts.
Protection of the equipment Protection of personnel Non-protected Protected against direct contact with the back of the hand (accidental contacts). Protected against direct finger contact.

0 1

Non-protected Protected against the penetration of solid objects having a diameter greater than or equal to 50 mm Protected against the penetration of solid objects having a diameter greater than or equal to 12.5 mm. Protected against the penetration of solid objects having a diameter greater than or equal to 2.5 mm. Protected against the penetration of solid objects having a diameter > 1 mm. Dust protected (no harmful deposits).

0 1

Non-protected Protected against vertical dripping water, (condensation).

A B

With the back of the hand.


With the finger.

15

Protected against dripping water at an angle of up to 15.

With a 2.5 mm tool.

Protected against direct contact with a 2.5 mm tool.

60

Protected against rain at an angle of up to 60.

With a 1 mm wire.

Protected against direct contact with a 1 mm wire.

Protected against splashing water in all directions.

Protected against direct contact with a 1 mm wire.

Protected against water jets in all directions.

Dust tight.

Protected against direct contact with a 1 mm wire.

Protected against powerful jets of water and waves.

7
1m

15 cm min

Protected against the effects of temporary immersion. Protected against the effects of prolonged immersion under specified conditions.

8
m

8/8

Presentation

Technical information
Degrees of protection provided by enclosures
IK code

Degrees of protection against mechanical impact

The European standard EN 50102 dated March 1995 defines a coding system (IK code) for indicating the degree of protection provided by electrical equipment enclosures against external mechanical impact. Standard NF C 15-100 (May 1991 edition), section 512, table 51 A, provides a cross-reference between the various degrees of protection and the environmental conditions classification, relating to the selection of equipment according to external factors. Practical guide UTE C 15-103 shows, in the form of tables, the characteristics required for electrical equipment (including minimum degrees of protection), according to the locations in which they are installed.

IK pp code
The IK code comprises 2 characteristic numerals (e.g. IK 05). 2 characteristic numerals: corresponding to a value of impact energy.
h (cm) Energy (J)

00 01 02 03 04 05

Non-protected 7.5 10 17.5 25 35 0.15 0.2 0.35 0.5 0.7

0,2 kg h

06 07

0,5 kg h

20 40

1 2

08

1,7 kg h

30

09 10

5 kg h

20 40

10 20

8/9

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