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TeSys Motor Stater open version TeSys Motor Stater enclosed version Protection Component Motor Circuit Breaker Protection Component Fuse Protection Contactors Protection Components Relays Control Relays Technical Informations
Sommaire
TeSys U starter-controllers
Selection guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 1/52 b TeSys U starter-controllers v Presentation and application examples . . . . . . . . . . . . . . . . . . . . . . . page 1/54 v Non-reversing and reversing power bases . . . . . . . . . . . . . . . . . . . . . page 1/64 v Add-on contact blocks and auxiliary contact modules . . . . . . . . . . . . page 1/66 v Power connection pre-wired system, limiter blocks and accessories . page 1/67 v Standard and advanced control units . . . . . . . . . . . . . . . . . . . . . . . . . page 1/69 v Multifunction control units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/70 v Function modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/71 b PowerSuite software workshop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/72 b TeSys U controllers v Control bases and control units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/76 b Parallel wiring module and pre-wired coil connection components . . . . page 1/80
1/0
b AS-Interface communication modules . . . . . . . . . . . . . . . . . . . . . . . . . page 1/82 b Modbus communication modules and pre-wired coil connection components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/84 b Communication gateways LUF P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/86
1/1
General
The standard defines tests at different levels of current; the purpose of these tests is to place the equipment in extreme conditions. The standard defines 2 types of coordination, according to the condition of the components after testing: type 1, type 2. To determine the type of coordination, the standard requires that the behaviour of the equipment be tested under overload and short-circuit conditions for 3 fault current values, covering overload and short-circuit conditions. Type 1 coordination Type 1 coordination requires that in a short-circuit condition, the contactor or starter must not present any danger to personnel or installations and must not be able to resume operation without repair or the replacement of parts. Type 2 coordination Type 2 coordination requires that In a short-circuit condition, the contactor or starter must not present any danger to personnel or installations and must subsequently be able to resume operation. The risk of contact welding is permissible; in this case, the manufacturer must indicate measures to be taken regarding maintenance of the equipment. Type 2 coordination increases reliability of operation.
t
Overload zone Low-level short-circuit zone Short-circuit zone
Current values
Current Ico (overload I < 10 In) The thermal overload relay associated with the contactor provides protection against this type of fault, up to a value Ico (see curve) defined by the manufacturer. Standard IEC 60947-4-1 specifies the 2 current values to be used for checking coordination between the thermal overload relay and the short-circuit protection device: b at 0.75 Ico only the thermal overload relay must trip, b at 1.25 Ico the short-circuit protection device must operate. Current r (low level short-circuit 10 < I < 50 In) The main cause of this type of fault is the deterioration of insulating materials. Standard IEC 60947-4-1 defines an intermediate short-circuit current r. This test current makes it possible to check whether the protection device is providing protection against low-level short-circuits.
Operational current Ie (AC-3) (A) Ie y 16 16 < Ie y 63 63 < Ie y 125 125 < Ie y 315 315 < Ie y 630 630 < Ie y 1000 Current r (kA) 1 3 5 10 18 30
2 4 5
7 3
1 In 10 0,75 Ico 1,25 Ico Ico Ir
6
50 Iq a k In
1 2 3 4 5 6 7
Thermal overload relay curve. Fuse. Tripping of thermal overload relay only. Thermal limit of the circuit-breaker. Thermal overload relay limit. Current broken by the SCPD (1). Circuit breaker magnetic trip.
Current Iq (short-circuit > current r) This type of fault corresponds to a dead short and is relatively rare. It can be caused by a connection error during maintenance work. Short-circuit protection is provided by fast operating devices. Standard IEC 60947-4-1 defines a current Iq. The coordination tables supplied by Schneider Electric are based on a current Iq that is generally u 50 kA.
(1) SCPD: short-circuit protection device.
1/2
General (continued)
Selection
No coordination Considerable risks to both persons and equipment. Not authorised by standards: v NF C 15-100 and IEC 60364-1, article 133-1 (installation regulations), v EN/IEC 60204-1, article 7 (electrical equipment in machines), v IEC 60947-4-1, article 8.2.5. (starters) Type 1 coordination The most frequently used solution. b Equipment costs are lower. b Reliability of operation is not a requirement. b Before restarting, it may be necessary to repair the motor starter. Consequences: v significant amount of machine downtime, v skilled maintenance personnel required to repair, check, obtain supplies. Example: air conditioning in commercial premises. Type 2 coordination This solution ensures reliability of operation. Consequences: v reduced machine downtime, v reduced maintenance after a short-circuit. Example: escalators. Total coordination With this solution, no damage or misadjustment is permissible and reliability of operation is guaranteed. Consequences: v immediate return to service, v no special precautions required. Examples: smoke extraction, fire-fighting pumps.
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Selection guide
Applications
Pre-assembled starters
1
Starter type
Soft start units or star-delta starters to be used in association with a circuit-breaker or fuses
Level of service
Type 1 coordination
Type 2 coordination
Power at 400 V
Up to 5.5 kW
Up to 37 kW
Up to 37 kW
Up to 132 kW
Type of components
Combination automatic motor starter with overload protection built into the circuit-breaker
Pages
1/34
1/37
1/4
Small machines starting under full load: D.O.L. starters Machines starting under no-load: star-delta starters
1
D.O.L. or star-delta starters with fuses
Total coordination
Up to 30 kW
Up to 110 kW
Up to 315 kW
Up to 355 kW
Contactor-breaker
1/24 1/30
1/5
References
1
Characteristics
Starter type Breaking capacity (lq) (1) Conforming to IEC 60947-4-1 GV2 400/415 V 440 V 500 V kA kA kA
This pre-assembled combination comprises: b 1 motor circuit-breaker type GV2 ME, b 1 3-pole contactor, b 1 combination block GV2 AF01.
ME06K1 50 50 50
ME07K1 50 50 50
ME08K1 50 50 50
ME10K1 50 50 50
ME16K1 15 8 6
References
D.O.L. starters, non-reversing
Standard power ratings of 3-phase motors 50-60 Hz in AC-3 400/ 440 V 500 V 415 V Setting range of thermal trips Fixed magnetic tripping current 13 Irth For customer assembly Pre-assembled Weight
Basic reference, to be completed by adding the voltage code (2) GV2 ME06K1pp kg 0.460
A 11.6
A 22.5
GV2 ME06
LC1 K06
1.62.5
33.5
GV2 ME07
LC1 K06
GV2 ME07K1pp
0.460
2.54
51
GV2 ME08
LC1 K06
GV2 ME08K1pp
0.460
46.3
78
GV2 ME10
LC1 K06
GV2 ME10K1pp
0.460
610
138
GV2 ME14
LC1 K09
GV2 ME14K1pp
0.460
914
170
GV2 ME16
LC1 K12
GV2 ME16K1pp
0.460
Add-on blocks
Description Combination block between circuit-breaker and contactor Sold in lots of 10 Unit reference GV2 AF01 Weight kg 0.020
(1) The breaking performance of circuit-breakers GV2 ME can be increased by adding a current limiter GV1 L3, see page 3/9. (2) Standard control circuit voltages (for other voltages, please consult your Regional Sales Office). Volts 24 110 220/230 230 230/240 380/400 a 50/60 Hz B7 F7 M7 P7 U7 Q7 c (4) BW3 (3) Please consult your Regional Sales Office. (4) Coil: low consumption (1.5 W), wide range (0.71.3 Uc) with integral suppression device as standard.
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References
Characteristics
Starter type Breaking capacity (lq) (1) Conforming to IEC 60947-4-1 GV2 400/415 V 440 V 500 V kA kA kA ME06K2 50 50 50 ME07K2 50 50 50 ME08K2 50 50 50 ME10K2 50 50 50 ME14K2 50 15 10 (4 kW) 6 (5.5 kW) ME16K2 15 8 6
References
D.O.L. starters, reversing
Standard power ratings of 3-phase motors 50-60 Hz in AC-3 400/ 440 V 500 V 415 V Setting range of thermal trips Fixed magnetic tripping current 13 Irth For customer assembly Pre-assembled Weight
Basic reference, to be completed by adding the voltage code (2) GV2 ME06K2pp kg 0.460
A 11.6
A 22.5
GV2 ME06
LC2 K06
1.62.5
33.5
GV2 ME07
LC2 K06
GV2 ME07K2pp
0.460
2.54
51
GV2 ME08
LC2 K06
GV2 ME08K2pp
0.460
GV2 ME10K2 pp
46.3
78
GV2 ME10
LC2 K06
GV2 ME10K2pp
0.460
610
138
GV2 ME14
LC2 K09
GV2 ME14K2pp
0.460
914
170
GV2 ME16
LC2 K12
GV2 ME16K2pp
0.460
Add-on blocks
Description Combination block between circuit-breaker and contactor Sold in lots of 10 Unit reference GV2 AF01 Weight kg 0.020
(1) The breaking performance of circuit-breakers GV2 ME can be increased by adding a current limiter GV1 L3, see page 3/9. (2) Standard control circuit voltages (for other voltages, please consult your Regional Sales Office). Volts 24 110 220/230 230 230/240 380/400 a 50/60 Hz B7 F7 M7 P7 U7 Q7 c (4) BW3 (3) Please consult your Regional Sales Office. (4) Coil: low consumption (1.5 W), wide range (0.71.3 Uc) with integral suppression device as standard.
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References
1
Characteristics
Starter type GV2/GV3
This pre-assembled combination comprises: b 1 motor circuit-breaker type GV2 ME or GV3 ME, b 1 3-pole contactor, b 1 combination block GV2 AF3 (for GV2 DM) or 3 power connections (for GV3 DM).
kA kA kA
DM 102 to DM 110 50 50 50
DM 114
DM 116
DM 120
DM 121
DM 122
DM 132
DM 138
DM 140
DM 150
DM 163
DM 180
50 15 6
15 8 6
15 8 6
15 6 4
15 6 4
10 6 4
35 25 8
35 25 8
35 25 8
35 25 8
35 10 4
References
D.O.L. starters, non-reversing
Standard power ratings of 3-phase motors 50-60 Hz in AC-3 400/ 440 V 500 V 415 V Setting range of thermal trips Fixed magnetic tripping current 13 Irth For customer assembly Pre-assembled Weight
Basic reference, to be completed by adding the voltage code (2) GV2 DM102pp (3) GV2 DM103pp (3) GV2 DM104pp (3) GV2 DM105pp (3) GV2 DM106pp (3) kg 0.596 0.596 0.596 0.596 0.596
GV2 DM102pp
kW 0.06 0.09 0.12 0.18 0.25 0.37 0.55 0.75 1.1 1.5 2.2 3 4 5.5 7.5 9 11 15 18.5 18.5 22 30 37
kW 0.06 0.09 0.12 0.18 0.25 0.37 0.55 0.75 1.1 1.5 2.2 3 4 5.5 7.5 9 11 15 18.5 22 25 30 45
kW 0.37 0.55 0.75 1.1 1.5 2.2 3 4 5.5 7.5 9 11 15 18.5 18.5 22 30 37 55
A 2.4 5 8 13 22.5
GV2 ME02 GV2 ME03 GV2 ME04 GV2 ME05 GV2 ME06
LC1 D09pp LC1 D09pp LC1 D09pp LC1 D09pp LC1 D09pp
1.62.5 2.54 46.3 610 914 1318 1723 2025 2432 2540 2540 4063 4063 5680
33.5 51 78 138 170 223 327 327 416 520 520 819 819 1040
GV2 ME07 GV2 ME08 GV2 ME10 GV2 ME14 GV2 ME16 GV2 ME20 GV2 ME21 GV2 ME22 GV2 ME32
LC1 D09pp LC1 D09pp LC1 D09pp LC1 D09pp LC1 D12pp LC1 D18pp LC1 D25pp LC1 D25pp LC1 D32pp
GV2 DM107pp (3) GV2 DM108pp (3) GV2 DM110pp (3) GV2 DM114pp (3) GV2 DM116pp GV2 DM120pp GV2 GV2 GV2 GV3 GV3 GV3 GV3 GV3 DM121pp DM122pp DM132pp DM138pp DM140pp DM150pp DM163pp DM180pp
0.596 0.596 0.596 0.596 0.601 0.606 0.646 0.646 0.651 1.965 2.917 2.917 2.917 3.044
Add-on blocks
Mounting Sold in Unit Weight of GV2 lots of reference kg Combination block between 5 rail 10 GV2 AF3 0.016 circuit-breaker and contactor Mounting plate 10 GV2 AF4 0.016 LAD 311 (1) The breaking performance of circuit-breakers GV2 ME can be increased by adding a current limiter GV1 L3, see page 3/9. (2) Standard control circuit voltages (for other voltages, please consult your Regional Sales Office). Volts 24 220 230 a 50/60 Hz B7 M7 P7 c (4) BD (3) Type 2 coordination also possible, see page 1/17. (4) Only available for GV2 DM. Coil with integral suppression device as standard. Description
1/8
References
Characteristics
Starter type Breaking capacity (lq) (1) Conforming to IEC 60947-4-1 GV2 400/415 V 440 V 500 V kA kA kA DM202 to DM210 50 50 50 DM214 50 15 10 DM216 15 8 6 DM220 15 8 6 DM221 15 6 4 DM222 15 6 4 DM232 10 6 4
References
D.O.L. starters, reversing (3)
Standard power ratings of 3-phase motors 50-60 Hz in AC-3 400/ 440 V 500 V 415 V Setting range of thermal trips Fixed magnetic tripping current 13 Irth For customer assembly Pre-assembled Weight
Basic reference, to be completed by adding the voltage code (2) GV2 DM202pp GV2 DM203pp GV2 DM204pp GV2 DM205pp GV2 DM206pp kg 0.963 0.963 0.963 0.963 0.963
kW 0.06 0.09 0.12 0.18 0.25 0.37 0.55 0.75 1.1 1.5 2.2 3 4 5.5 7.5 9 11 15
kW 0.06 0.09 0.12 0.18 0.25 0.37 0.55 0.75 1.1 1.5 2.2 3 4 5.5 7.5 9 11 15
A 2.4 5 8 13 22.5
GV2 ME02 GV2 ME03 GV2 ME04 GV2 ME05 GV2 ME06
LC2 D09pp LC2 D09pp LC2 D09pp LC2 D09pp LC2 D09pp
GV2 DM202pp
GV2 ME07 GV2 ME08 GV2 ME10 GV2 ME14 GV2 ME16 GV2 ME20 GV2 ME21 GV2 ME22 GV2 ME32
LC2 D09pp LC2 D09pp LC2 D09pp LC2 D09pp LC2 D12pp LC2 D18pp LC2 D25pp LC2 D25pp LC2 D32pp
GV2 DM207pp GV2 DM208pp GV2 DM210pp GV2 DM214pp GV2 DM216pp GV2 DM220pp GV2 DM221pp GV2 DM222pp GV2 DM232pp
Add-on blocks
Mounting Sold in Unit Weight of GV2 lots of reference kg Combination block between 5 rail 10 GV2 AF3 0.016 circuit-breaker and contactor Mounting plate 10 GV2 AF4 0.016 LAD 311 (1) The breaking performance of circuit-breakers GV2 ME can be increased by adding a current limiter GV1 L3, see page 3/9. (2) Standard control circuit voltages (for other voltages, please consult your Regional Sales Office). Volts 24 220 230 a 50/60 Hz B7 M7 P7 c (5) BD (3) Type 2 coordination also possible, see page 1/19. (4) See page 5/58. (5) Coil with integral suppression device as standard. Description
1/9
References
1
Characteristics
Starter type Breaking capacity (lq) (1) Conforming to IEC 60947-4-1 GV2 400/415 V 440 V 500 V kA kA kA
This pre-assembled combination comprises: b 1 motor circuit-breaker type GV2 P, b 1 3-pole contactor, b 1 combination block GV2 AF3.
DP116 130 50 42
DP120 50 20 10
DP121 50 20 10
DP122 50 20 10
DP132 50 20 10
References
D.O.L. starters, non-reversing
Standard power ratings of 3-phase motors 50-60 Hz in AC-3 400/ 440 V 500 V 415 V Setting range of thermal trips Fixed magnetic tripping current 13 Irth For customer assembly Pre-assembled Weight
Basic reference, to be completed by adding the voltage code (2) GV2 DP102pp GV2 DP103pp GV2 DP104pp GV2 DP105pp GV2 DP106pp kg 0.686 0.686 0.686 0.686 0.686
kW 0.06 0.09 0.12 0.18 0.25 0.37 0.55 0.75 1.1 1.5 2.2 3 4 5.5 7.5 9 11 15
kW 0.06 0.09 0.12 0.18 0.25 0.37 0.55 0.75 1.1 1.5 2.2 3 4 5.5 7.5 9 11 15
A 2.4 5 8 13 22.5
GV2 P02 GV2 P03 GV2 P04 GV2 P05 GV2 P06
LC1 D09pp LC1 D09pp LC1 D09pp LC1 D09pp LC1 D09pp
GV2 P07 GV2 P08 GV2 P10 GV2 P14 GV2 P16 GV2 P20 GV2 P21 GV2 P22 GV2 P32
LC1 D09pp LC1 D09pp LC1 D09pp LC1 D09pp LC1 D25pp LC1 D25pp LC1 D25pp LC1 D25pp LC1 D32pp
GV2 DP107pp GV2 DP108pp GV2 DP110pp GV2 DP114pp GV2 DP116pp GV2 DP120pp GV2 DP121pp GV2 DP122pp GV2 DP132pp
GV2 DP102pp
Add-on blocks
Mounting Sold in Unit Weight of GV2 lots of reference kg Combination block between 5 rail 10 GV2 AF3 0.016 circuit-breaker and contactor Mounting plate 10 GV2 AF4 0.016 LAD 311 (1) The breaking performance of circuit-breakers GV2 P can be increased by adding a current limiter GV1 L3, see page 3/9. (2) Standard control circuit voltages (for other voltages, please consult your Regional Sales Office). Volts 24 220 230 a 50/60 Hz B7 M7 P7 c (4) BD (3) See page 5/58. (4) Coil with integral suppression device as standard. Description
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References
Characteristics
Starter type Breaking capacity (lq) (1) Conforming to IEC 60947-4-1 GV2 400/415 V 440 V 500 V kA kA kA DP202 to DP210 130 130 130 DP214 130 130 50 DP216 130 50 42 DP220 50 20 10 DP221 50 20 10 DP222 50 20 10 DP232 50 20 10
References
D.O.L. starters, reversing
Standard power ratings of 3-phase motors 50-60 Hz in AC-3 400/ 440 V 500 V 415 V Setting range of thermal trips Fixed magnetic tripping current 13 Irth For customer assembly Pre-assembled Weight
Basic reference, to be completed by adding the voltage code (2) GV2 DP202pp GV2 DP203pp GV2 DP204pp GV2 DP205pp GV2 DP206pp kg 1.053 1.053 1.053 1.053 1.053
kW 0.06 0.09 0.12 0.18 0.25 0.37 0.55 0.75 1.1 1.5 2.2 3 4 5.5 7.5 9 11 15
kW 0.06 0.09 0.12 0.18 0.25 0.37 0.55 0.75 1.1 1.5 2.2 3 4 5.5 7.5 9 11 15
A 2.4 5 8 13 22.5
GV2 P02 GV2 P03 GV2 P04 GV2 P05 GV2 P06
LC2 D09pp LC2 D09pp LC2 D09pp LC2 D09pp LC2 D09pp
GV2 DP202pp
GV2 P07 GV2 P08 GV2 P10 GV2 P14 GV2 P16 GV2 P20 GV2 P21 GV2 P22 GV2 P32
LC2 D09pp LC2 D09pp LC2 D09pp LC2 D09pp LC2 D25pp LC2 D25pp LC2 D25pp LC2 D25pp LC2 D32pp
GV2 DP207pp GV2 DP208pp GV2 DP210pp GV2 DP214pp GV2 DP216pp GV2 DP220pp GV2 DP221pp GV2 DP222pp GV2 DP232pp
Add-on blocks
Mounting Sold in Unit Weight of GV2 lots of reference kg Combination block between 5 rail 10 GV2 AF3 0.016 circuit-breaker and contactor Mounting plate 10 GV2 AF4 0.016 LAD 311 (1) The breaking performance of circuit-breakers GV2 P can be increased by adding a current limiter GV1 L3, see page 3/9. (2) Standard control circuit voltages (for other voltages, please consult your Regional Sales Office). Volts 24 220 230 a 50/60 Hz B7 M7 P7 c (4) BD (3) See page 5/58. (4) Coil with integral suppression device as standard. Description
1/11
Dimensions, mounting
GV2 MEppKppp
GV2 MEppK1 pp
GV2 MEppK2pp
152
11
66 87
45
90
GV2 DMppppp
On mounting rail AM1 DE200 With adapter plate LAD 311 GV2 DM1pppp GV2 DM2pppp
152
125 3
c1 c c1 c d1 d
DMp02pp to DMp20pp 176.4 99.6 94.1 DMp21pp to DMp32pp 186.8 105.9 100.4 DMp02pp to DMp20pp 135.6 130.1 112.5 107 DMp21 pp to DMp32 pp 141.9 136.4 112.5 107
234
45
90
GV2 b c c1
GV2 c c1 d d1
1/12
GV2 DPppppp
On mounting rail AM1 DE200 With adapter plate LAD 311 GV2 DP1pppp GV2 DP2pppp
125 3
c1 c d1 d
234
45
90
c1 c
DPp10pp to DPp32pp 186.8 111.9 106.4 100.5 95 GV2 c c1 DPp02 pp to DPp08 pp 141.6 136.5 DPp10pp to DPp32pp 147.9 142.4
GV2 b c c1 d d1
GV3 DMppp
On mounting rail AM1 DE200 Screw fixing
125
125
283
c1 c
283
266
80
4 x 4
GV3
DM138
c c1
147 137
1/13
Schemes
GV2 MEppK1pp
1/14
A1 1/L1 2/T1 3/L2 4/T2 5/L3 6/T3 5/L3 3/L2 1/L1
A2 A1 1 3 5 13/NO 14 21/NC 1/L1 T1/2 T2/4 T3/6 14 A2 A1 3/L2 5/L3 13/NO L3 6/T3
5/L3
2 L1 2/T1 L2 4/T2
3/L2
1/L1
4 6 14 22
GV2 DM2pppp
GV2 MEppK2 pp
U 1 3 5 13/NO 21/NC A1 4 6 14 22 A2
Schemes (continued)
GV2 DP1pppp
1/L1 3/L2 5/L3
1/L1 2/T1
3/L2 4/T2
5/L3 6/T3
L1 2/T1
L2 4/T2
13/NO
A2
A1
21/NC
L3 6/T3 13/NO
21/NC
13/NO
14
22
A1
21/NC 22
T1/2
T2/4
T3/6
A2
22
14
A1
01
A1
02
01
01
KM1 02
A2
A2
01
02
14
A2
A1
1/15
D.O.L. starters with circuit-breaker and overload protection built into the circuit-breaker
Standard power ratings of 3-phase motors 50/60 Hz in category AC-3 400/415 V 440 V P Ie Iq (1) P Ie kW A kA kW A 0.06 0.22 50 0.06 0.19 0.09 0.12 0.18 0.25 0.37 0.55 0.75 1.1 1.5 2.2 3 4 5.5 7.5 9 11 15 18.5 22 30 37 37 45 45 50 75 90 110 132 0.28 0.37 0.55 0.76 0.99 1.36 1.68 2.37 3.06 4.42 5.77 7.9 10.4 13.7 16.9 20.1 26.5 32.8 39 51.5 64 64 76 76 90 125 146 178 215
GV2 ME02
0.09 0.12 0.18 0.25 0.37 0.55 0.75 1.1 1.5 2.2 3 4 5.5 7.5 9 11 15 18.5 22 30 37 37 45 55 75 90 110
0.36 0.42 0.6 0.88 0.98 1.5 2 2.5 3.5 5 6.5 8.4 11 14.8 18.1 21 28.5 35 42 57 69 69 81 100 135 165 200
50 50 50 50 50 50 50 50 50 50 50 50 15 15 15 15 10 35 35 35 15 25 25 25 35 35 35
LC1 K06 or LC1 D09 LC1 K06 or LC1 D09 LC1 K06 or LC1 D09 LC1 K06 or LC1 D09 LC1 K06 or LC1 D09
0.37 0.55 0.75 1.1 1.5 2.2 3 4 5.5 7.5 9 11 15 18.5 18.5 22 30 37 45 45 55 55 75 90 110 132 160
1 1.21 1.5 2 2.6 3.8 5 6.5 9 12 13.9 18.4 23 28.5 28.5 33 45 55 65 65 80 80 105 129 156 187 220
50 50 50 50 50 50 50 10 10 6 6 4 4 4 8 8 8 8 4 18 4 18 30 30 30 30 30
GV2 ME07 GV2 ME08 GV2 ME10 GV2 ME14 GV2 ME16
LC1 K06 or LC1 D09 LC1 K06 or LC1 D09 LC1 K06 or LC1 D09 LC1 K09 or LC1 D09 LC1 K12 or LC1 D12
GV2 ME20 GV2 ME21 GV2 ME22 GV2 ME32 GV3 ME40 GV3 ME40 GV3 ME63 GV3 ME63 GV3 ME80 GV7 RE80 GV3 ME80 GV7 RE80 GV7 RE100 GV7 RE100 GV7 RE150 GV7 RE150 GV7 RE150 GV7 RE220
1318 1723 2025 2432 2540 2540 4063 4063 5680 4880 5680 4880 60100 60100 90150 90150 90150 132220
LC1 D18 LC1 D25 LC1 D25 LC1 D32 LC1 D38 LC1 D40 LC1 D50 LC1 D65 LC1 D65 LC1 D65 LC1 D80 LC1 D80 LC1 D95 LC1 D115 LC1 D115 LC1 D150 LC1 F185 LC1 F185
132220 132220
(1) The breaking performance of circuit-breakers GV2 ME can be increased by adding a current limiter GV1 L3, see page 3/9. (2) For reversing operation, replace the prefix LC1 with LC2.
1/16
D.O.L. starters with circuit-breaker and overload protection built into the circuit-breaker
LC1 D09 LC1 D09 LC1 D09 LC1 D09 LC1 D09 LC1 D09 LC1 D09 LC1 D09 LC1 D09 LC1 D09 LC1 D09 LC1 D09 LC1 D09 LC1 D12 LC1 D25 LC1 D25 LC1 D25 LC1 D25 LC1 D32 LC1 D32 LC1 D40 LC1 D40 LC1 D80 LC1 D80 LC1 D80 LC1 D80 LC1 D80 LC1 D80 LC1 D80 LC1 D115 LC1 D115 LC1 D115 LC1 D150 LC1 F185 LC1 F225 LC1 F265
1/17
D.O.L. starters with circuit-breaker and overload protection by separate thermal overload relay
Standard power ratings of 3-phase motors 50/60 Hz in category AC-3 400/415 V 440 V P Ie Iq P Ie kW A kA kW A 0.06 0.22 50 0.06 0.19 0.09 0.12 0.18 0.25 0.37 0.55 0.75 1.1 1.5 2.2 3 4 5.5 7.5 9 11 15 18.5 0.36 0.42 0.6 0.88 1 1.5 2 2.5 3.5 5 6.5 8.4 11 14.8 18.1 21 28.5 35 50 50 50 50 50 50 50 50 50 50 50 50 15 15 15 15 10 70 0.18 0.25 0.37 0.55 0.75 1.1 1.5 2.2 3 4 5.5 7.5 9 11 15 18.5 22 0.55 0.76 1 1.36 1.68 2.37 3.06 4.4 5.77 7.9 10.4 13.7 16.9 20.1 26.5 32.5 39 0.09 0.12 0.28 0.37
Circuit-breaker 500 V P Ie kW A 50 50 50 50 50 50 50 50 50 15 8 8 8 6 6 65 65 0.37 0.55 0.75 1.1 1.5 2.2 3 4 7.5 9 11 15 18.5 22 1 1.21 1.5 2 2.6 3.8 5 6.5 12 13.9 18.4 23 26.5 33 Reference Iq kA 50 50 50 50 50 50 50 10 6 6 4 4 4 25 Rating Irm (1) A 0.4 0.4 0.4 0.63 0.63 1 A 5 5 5 8 8 13
Thermal overload relay Reference Setting range A 0.160.23 0.230.36 0.360.54 0.360.54 0.540.8 0.540.8
Iq kA 50 50 50
GV2 LE03 GV2 LE03 GV2 LE03 GV2 LE04 GV2 LE04 GV2 LE05
LC1 K06 LC1 K06 LC1 K06 LC1 K06 LC1 K06 LC1 K06
LR2 K0302 LR2 K0303 LR2 K0304 LR2 K0304 LR2 K0305 LR2 K0305
GV2 LE05
13
LC1 K06
LR2 K0306
0.81.2
1.6 2.5
22.5 33.5
1.21.8 1.21.8
GV2 LE07 GV2 LE08 GV2 LE08 GV2 LE10 GV2 LE10 GV2 LE14 GV2 LE14 GV2 LE14 GV2 LE16 GV2 LE16 GV2 LE20 GV2 LE22 GV2 LE22 GV2 LE32 NS80HMA NS80HMA NS80HMA
33.5 51 51 78 78 138 138 138 170 170 223 327 327 416 500 450 650
LC1 K06 LC1 K06 LC1 K06 LC1 K06 LC1 K06 LC1 K09 LC1 K09 LC1 K09 LC1 K12 LC1 D18 LC1 D18 LC1 D25 LC1 D25 LC1 D32 LC1 D38 LC1 D40 LC1 D40
LR2 K0308 LR2 K0310 LR2 K0312 LR2 K0312 LR2 K0314 LR2 K0314 LR2 K0314 LR2 K0316 LR2 K0321 LRD 21 LRD 21 LRD 22 LRD 22 LRD 32 LRD 35 LRD 3355 LRD 3357
1.82.6 2.63.7 3.75.5 3.75.5 5.58 5.58 5.58 811.5 1014 1218 1218 1624 1624 2332 3038 3040 3750
(1) Irm: setting current of the magnetic trip. (2) For reversing operation, replace the prefix LC1 with LC2.
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NS80HMA NS80HMA NS80HMA NS80HMA NS80HMA NS100 pMA (3) NS100 pMA (3) NS160 pMA (3) NS160 pMA (3) NS160 pMA (3) NS160 pMA (3) NS250 pMA (3) NS250 pMA (3) NS250 pMA (3) NS250 pMA (3) NS250 pMA (3) NS400 pMA (3) NS400 pMA (3) NS400 pMA (3) NS400 pMA (3) NS400 pMA (3) NS400 pMA (3) NS630 pMA (3) NS630 pMA (3) NS630 pMA (3) NS630 pMA (3) NS630 pMA (3) NS630 pMA (3)
LC1 D50 LC1 D65 LC1 D65 LC1 D80 LC1 D80 LC1 D95 LC1 D115 LC1 D115 LC1 D115 LC1 D150 LC1 F185 LC1 F185 LC1 F225 LC1 F225 LC1 F265 LC1 F265 LC1 F265 LC1 F265 LC1 F330 LC1 F330 LC1 F330 LC1 F400 LC1 F400 LC1 F400 LC1 F400 LC1 F400 LC1 F500 LC1 F500
LRD 3357 LRD 3359 LRD 3359 LRD 3361 LRD 3363 LRD 3365 LRD 4365 LRD 4367 LRD 4367 LRD 4369 LR9 F5371 LR9 F5371 LR9 F5371 LR9 F5371 LR9 F5371 LR9 F5371 LR9 F7375 LR9 F7375 LR9 F7375 LR9 F7375 LR9 F7375 LR9 F7379 LR9 F7379 LR9 F7379 LR9 F7379 LR9 F7379 LR9 F7379 LR9 F7381
(1) Irm: setting current of the magnetic trip. (2) For reversing operation, replace the prefix LC1 with LC2. (3) Products marketed under the Merlin Gerin brand. Reference to be completed by replacing the p with the breaking performance code: Breaking performance Iq (kA) NS100 pMA NS160 pMA and NS250pMA NS400 pMA and NS630pMA 400/415 V 25 70 36 70 70 130 440 V 25 65 35 65 65 130 500 V 18 50 30 50 50 70 660/690 V 8 10 8 10 20 35 Code N H N H H L
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Standard power ratings of 3-phase motors 50/60 Hz in category AC-3 400/415 V 440 V P Ie Iq P Ie kW A kA kW A 0.06 0.22 130 0.06 0.19 0.09 0.12 0.18 0.25 0.37 0.55 0.75 1.1 1.5 2.2 3 4 5.5 7.5 9 11 15 0.36 0.42 0.6 0.88 0.98 1.6 2 2.5 3.5 5 6.5 8.4 11 14.8 18.1 21 28.5 130 130 130 130 130 130 130 130 130 130 130 130 130 50 50 50 50 0.09 0.12 0.18 0.25 0.37 0.55 0.75 1.1 1.5 2.2 3 2.2 3 4 4 5.5 7.5 9 11 15 0.28 0.37 0.55 0.76 0.99 1.36 1.68 2.37 3.06 4.42 5.77 4.42 5.77 7.9 7.9 10.4 13.7 16.9 20.1 26.5
Circuit-breaker 500 V P Ie kW A 0.37 0.55 0.75 1.1 1.5 2.2 3 3 3 4 4 5.5 5.5 7.5 9 11 15 18.5 22 1 1.21 1.5 2 2.6 3.8 5 5 5 6.5 6.5 9 9 12 13.9 18.4 23 28.5 33 Reference Iq kA 130 130 130 130 130 130 13 50 130 10 50 10 50 42 42 10 10 10 25 Rating Irm (1) A 0.4 A 5
Iq kA 130 130 130 130 130 130 130 130 130 130 50 50 130 130 15 130 50 50 20 20 20
LC1 D09
LRD 02
0.4
LC1 D09
LRD 03
0.250.40
0.63
LC1 D09
LRD 04
0.40.63
1 1
13 13
LRD 05 LRD 06
0.631 11.7
1.6 2.5
22.5 33.5
LRD 06 LRD 07
11.7 1.62.5
4 4
51 51
LRD 08 LRD 10
2.54 46
6.3
78
LC1 D09
LRD 10
46
GV2 LE10
6.3
78
LC1 D09
LRD 10
46
GV2 L10 GV2 L14 or LE14 GV2 LE14 GV2 L14 GV2 L14 or LE14 GV2 LE14 GV2 L14 GV2 LE14 GV2 L14 GV2 L16 GV2 L16 GV2 L20
6.3 10 10 10 10 10 10 10 10 14 14 18
78 10 138 138 138 138 138 138 138 170 170 223
LC1 D09 LC1 D09 LC1 D12 LC1 D12 LC1 D09 LC1 D09 LC1 D09 LC1 D09 LC1 D09 LC1 D25 LC1 D25 LC1 D25
LRD 10 LRD 12 LRD 12 LRD 12 LRD 14 LRD 14 LRD 14 LRD 14 LRD 14 LRD 16 LRD 21 LRD 21
46 5.58 5.58 5.58 710 710 710 710 710 913 1218 1218
GV2 L22
25
327
LC1 D25
LRD 22
1624
25 32 50
(1) Irm: setting current of the magnetic trip. (2) For reversing operation, replace the prefix LC1 with LC2.
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NS80HMA NS80HMA
NS80HMA NS100 pMA (3) NS100 pMA (3) NS80HMA NS100 pMA (3) NS100 pMA (3) NS160 pMA (3) NS160 pMA (3) NS160 pMA (3) NS160 pMA (3) NS160 pMA (3) NS250 pMA (3) NS250 pMA (3) NS250 pMA (3) NS250 pMA (3) NS400 pMA (3) NS400 pMA (3) NS400 pMA (3) NS400 pMA (3) NS400 pMA (3) NS400 pMA (3)
80 100 100 80 100 100 150 150 150 150 150 220 220 220 220 320 320 320 320 320 320
880 880 960 1000 1040 1300 1500 1050 1950 1950 1200 2420 1540 2860 2200 3520 2200 4000 4000 3500 3500
LC1 D65 LC1 D80 LC1 D80 LC1 D80 LC1 D80 LC1 D115 LC1 D115 LC1 D115 LC1 D150 LC1 D150 LC1 D150 LC1 F185 LC1 F185 LC1 F225 LC1 F265 LC1 F265 LC1 F265 LC1 F330 LC1 F330 LC1 F400 LC1 F400
LRD 3359 LRD 3359 LRD 3361 LRD 3363 LRD 3363 LR9 D5367 LR9 D5369 LR9 D5369 LR9 D5369 LR9 D5369 LR9 D5369 LR9 F5371 LR9 F5371 LR9 F5371 LR9 F5371 LR9 F7375 LR9 F7375 LR9 F7375 LR9 F7379 LR9 F7375 LR9 F7379
4865 4865 5570 6380 6380 60100 90150 90150 90150 90150 90150 132220 132220 132220 132220 200330 200330 200330 300500 200330 300500
500
5500
LC1 F400
LR9 F7379
300500
500
4500
LC1 F500
LR9 F7379
300500
500 500
6250 5000
300500 380630
(1) Irm: setting current of the magnetic trip. (2) For reversing operation, replace the prefix LC1 with LC2. (3) Products marketed under the Merlin Gerin brand. Reference to be completed by replacing the p with the breaking performance code: Breaking performance Iq (kA) NS100 pMA NS160 pMA and NS250pMA NS400 pMA and NS630pMA 400/415 V 25 70 36 70 70 130 440 V 25 65 35 65 65 130 500 V 18 50 30 50 50 70 660/690 V 8 10 8 10 20 35 Code N H N H H L
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D.O.L. starters with integral 18, 32 and 63 contactor breakers with overload protection by separate module
Standard power ratings of 3-phase motors 50/60 Hz in category AC-3 400/415 V 440 V P kW 0.06 0.09 Ie A 0.22 0.36 Iq kA 70 70 P kW 0.06 0.09 Ie A 0.19 0.28 Iq kA 70 70
Contactor breaker 500 V P kW Ie A Iq kA Without control test function Reference LD1 LB030 LD1 LB030 or LD1 LC030 LD1 LB030 LD1 LC030 LD1 LB030 or LD1 LC030 LD1 LB030 LD1 LC030 LD1 LB030 or LD1 LC030 LD1 LB030 or LD1 LC030 LD1 LB030 or LD1 LC030 LD1 LB030 LD1 LC030 LD1 LB030 or LD1 LC030 LD1 LB030 or LD1 LC030 LD1 LB030 LD1 LC030 LD1 LB030 or LD1 LC030 LD1 LB030 or LD1 LC030 LD1 LB030 or LD1 LC030 LD1 LB030 or LD1 LC030 With control test function Reference
Protection module Reference Setting range Thermal (2) A 0.160.25 0.250.4 0.250.4 0.250.4 0.250.4 0.40.63 0.40.63 0.40.63 0.40.63 0.631 0.631 11.6 11.6 11.6 11.6 1.62.5 1.62.5 1.62.5 1.62.5 2.54 2.54 2.54 2.54 46 46.3 46 46.3 610 6.310 610 6.310 Magnetic (3) A 3.8 6 2.44.8 6 2.44.8 9.5 3.87.6 9.5 3.87.6 15 612 24 9.519 24 9.519 37.5 1530 37.5 1530 60 2448 60 2448 90 3876 90 3876 150 60120 150 60120
LB1 LB03P02 LB1 LB03P03 LB1 LC03M03 LB1 LB03P03 LB1 LC03M03 LB1 LB03P04 LB1 LC03M04 LB1 LB03P04 LB1 LC03M04 LB1 LB03P05 LB1 LC03M05 LB1 LB03P06 LB1 LC03M06 LB1 LB03P06 LB1 LC03M06 LB1 LB03P07 LB1 LC03M07 LB1 LB03P07 LB1 LC03M07 LB1 LB03P08 LB1 LC03M08 LB1 LB03P08 LB1 LC03M08 LB1 LB03P10 LB1 LC03M10 LB1 LB03P10 LB1 LC03M10 LB1 LB03P13 LB1 LC03M13 LB1 LB03P13 LB1 LC03M13
LD4 LC130
0.12
0.37
70
LD4 LC130
0.12
0.42
70
0.18
0.55
70
LD4 LC130
0.18
0.6
70
LD4 LC130
0.25
0.88
70
0.25
0.76
70
0.37
70
LD4 LC130
0.37
70
0.37
70
0.55
1.21
70
LD4 LC130
0.55
1.5
70
0.55
1.36
70
0.75
1.5
70
LD4 LC130
0.75
70
0.75
1.68
70
1.1
70
LD4 LC130
1.1
2.37
70
LD4 LC130
1.1
2.5
70
1.5
2.6
70
LD4 LC130
1.5
3.5
70
1.5
3.06
70
2.2
3.8
70
LD4 LC130
2.2
70
2.2
4.42
(1)
15
LD4 LC130
5.77
(1)
LD4 LC130
6.5
70
7.9
(1)
6.5
15
LD4 LC130
8.4
70
5.5
15
LD4 LC130
(1) Iq = 40 kA for LD1 LB; Iq = 70 kA for LDp LC. (2) Irth min. to Irth max. (3) For LB1 LB, the magnetic protection is fixed, set at 15 Irth max. For LB1 LC, the magnetic protection is adjustable from 6 to 12 Irth max.
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LD4 LC130
LB1 LB03P17 LB1 LC03M17 LB1 LB03P17 LB1 LC03M17 LB1 LB03P21 LB1 LC03M17 LB1 LB03P21 LB1 LC03M22 LB1 LC03M22 LB1 LC03M22 LB1 LC03M53 LB1 LD03M55 LB1 LD03M55 LB1 LD03M57 LB1 LD03M61 LB1 LD03M61
7.5
14.8
70
7.5
13.7
(1)
LD4 LC130
13.9
(2)
LD4 LC130
18.1
70
16.9
(1)
LD4 LC130 LD4 LC130 LD4 LC130 LD4 LC130 LD4 LD130 LD4 LD130 LD4 LD130 LD4 LD130 LD4 LD130
11 15 18.5 22 30
21 28.5 35 42 57
70 70 70 70 70
11 15 18.5 22 30 33
70 30 70 70 40 40
11 15 18.5 22 30 37
18.4 23 28.5 33 45 55
20 20 15 35 35 35
(1) Iq = 40 kA for LD1 LB; Iq = 70 kA for LDp LC. (2) Iq = 10 kA for LD1 LB; Iq = 25 kA for LDp LC. (3) Irth min. to Irth max. (4) For LB1 LB, the magnetic protection is fixed, set at 15 Irth max. For LB1 LC and LB1 LD, the magnetic protection is adjustable from 6 to 12 Irth max.
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Standard power ratings of 3-phase motors 50-60 Hz in category AC-3 400/415 V 440 V P Ie P Ie kW A kW A 0.06 0.22 0.06 0.19 0.09 0.12 0.18 0.25 0.37 0.55 0.75 1.1 1.5 2.2 3 4 5.5 7.5 9 11 15 18.5 22 30 37 (3) 45 55 0.36 0.42 0.6 0.88 1 1.5 2 2.5 3.5 5 6.5 8.4 11 14.8 18.1 21 28.5 35 42 57 69 81 100 18.5 22 30 37 45 55 0.09 0.12 0.18 0.25 0.37 0.55 0.75 1.1 1.5 2.2 3 4 5.5 7.5 9 11 15 0.28 0.37 0.55 0.76 1 1.36 1.68 2.37 3.06 4.42 5.77 7.9 10.4 13.7 16.9 20.1 26.5 32.8 39 51.5 64 76 90
500 V P kW 0.37 0.55 0.75 1.1 1.5 2.2 3 4 5.5 7.5 9 11 15 18.5 22 30 37 45 55 75
Fuse carrier (1) (basic block) Reference Ie A 1 1.21 1.5 2 2.6 3.8 5 6.5 9 12 13.9 18.4 23 28.5 33 45 55 65 80 105
10 x 38 10 x 38
LS1 D32
10 x 38
LC1 K06
LR2 K0304
0.360.54
LS1 D32
10 x 38
LC1 K06
LR2 K0305
0.540.8
LS1 D32
10 x 38
LC1 K06
LR2 K0306
0.81.2
LS1 D32
10 x 38
LC1 K06
LR2 K0307
1.21.8
10 x 38 10 x 38
4 4
1.82.6 2.63.7
LS1 D32 LS1 D32 LS1 D32 LS1 D32 LS1 D32 LS1 D32 LS1 D32
10 x 38 10 x 38 10 x 38 10 x 38 10 x 38 10 x 38 10 x 38
6 8 8 12 16 16 20
LC1 K06 LC1 K06 LC1 K09 LC1 K09 LC1 K12 LC1 D18 LC1 D25
LR2 K0312 LR2 K0312 LR2 K0314 LR2 K0316 LR2 K0321 LRD 21 LRD 21
GK1 EK GK1 EK GK1 EK GK1 FK GK1 FK GK1 FK GK1 FK GK1 FK GK1 FK GK1 FK GK1 FK GK1 FK
14 x 51 14 x 51 14 x 51 22 x 58 22 x 58 22 x 58 22 x 58 22 x 58 22 x 58 22 x 58 22 x 58 22 x 58
LC1 D25 LC1 D32 LC1 D40 LC1 D50 LC1 D50 LC1 D65 LC1 D65 LC1 D80 LC1 D80 LC1 D95 LC1 D115 LC1 D115
LRD 22 LRD 32 LRD 3355 LRD 3357 LRD 3359 LRD 3359 LRD 3361 LRD 3361 LRD 3363 LRD 3365 LRD 4365 LRD 4367
1624 2332 3040 3750 4865 4865 5570 5570 6380 8093 80104 95120
(1) For breaking under load, add a rotary switch disconnector. (2) For reversing operation, replace the prefix LC1 with LC2. (3) 400 V maximum.
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GS1 DD GS1 DD GS1 GS1 GS1 GS1 GS1 GS1 GS1 GS1 GS1 GS1 GS1 GS1 GS1 GS1 GS1 GS1 GS1 GS1 GS1 GS1 GS1 GS1 GS1 GS1 GS1 GS1 DD DD DD DD DD DD F F F F J J J J J J J J L L N N QQ QQ QQ QQ
10 x 38 2 10 x 38 4 10 10 10 10 10 10 14 x 38 x 38 x 38 x 38 x 38 x 38 x 51 4 6 8 10 16 16 20 25 3 40 50 80 80 80 80 100 100 100 125 160 200 250 315 315 400 400 500 500 630 630 800
LC1 D09 LC1 D09 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 D09 D09 D09 D09 D12 D18 D25 D25 D32 D40 D50 D50 D65 D65 D95 D80 D115 D95 D150 D150 F185 F225 F265 F330 F330 F400
11.7 1.62.5 2.54 46 5.58 710 913 1218 1218 1624 2332 3040 3750 4865 4865 5570 5570 6380 60100 8093 90150 90150 132220 132220 200330 200330 200330 200330 300500 300500 380630 380630 380630
14 x 51 14 x 51 14 x 51 22 x 58 22 x 58 22 x 58 22 x 58 22 x 58 22 x 58 22 x 58 22 x 58 T0 T0 T1 T1 T2 T2 T2 T2 T3 T3 T3 T3 T4
LRD 22 LRD 32 LRD 3355 LRD 3357 LRD 3359 LRD 3359 LRD 3361 LRD 3361 LRD 3363 LR9 D5367 LRD 3365 LR9 D5369 LR9 D5369 LR9 F5371 LR9 F5371 LR9 F7375 LR9 F7375 LR9 F7375 LR9 F7375 LR9 F7379 LR9 F7379 LR9 F7381 LR9 F7381 LR9 F7381
LC1 F400 LC1 F500 LC1 F500 LC1 F630 LC1 F630
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Star-delta starters with circuit-breaker and overload protection built into the circuit-breaker
Maximum operating rate: LC3 K: 12 starts/hour; LC3 D: 30 starts/hour. Maximum starting time: 30 seconds.
Standard power ratings of 3-phase motors 50/60 Hz in category AC-3 400/415 V 440 V P Ie IrD (1) Iq (2) P kW A A kA kW 1.5 3.5 2 50 1.5 2.2 3 4 5.5 7.5 9 11 15 18.5 22 30 30 37 37 45 55 75 90 110 5 6.5 8.4 11 14.8 18.1 21 28.5 35 42 57 57 69 69 81 100 135 165 200 2.9 3.8 4.9 6.4 8.6 10 12 17 20 24 33 33 40 40 47 58 78 95 115 50 50 50 15 15 15 15 10 35 35 35 25 15 25 25 25 35 35 35 2.2 3 4 5.5 7.5 9 11 15 18.5 22 30 30 37 37 45 45 55 75 90 Circuit-breaker Reference Ie A 3.06 4.42 5.77 7.9 10.4 13.7 16.9 20.1 26.5 32.8 39 51.5 51.5 64 64 76 76 90 125 146 IrD (1) A 1.8 2.6 3.3 4.6 6 7.9 9.8 12 15 19 23 30 30 37 37 44 44 52 72 84 Iq (2) kA 50 50 50 15 8 8 8 6 6 25 25 10 25 10 25 10 25 25 35 35 Setting range of thermal trips A 2.54 Star-delta contactors Reference (2)
GV2 ME08
LC3 K06
GV2 ME10
46.3
LC3 K06
GV2 ME14 GV2 ME16 GV2 ME20 GV2 ME20 GV2 ME21 GV2 ME22 GV2 ME32 GV3 ME40 GV3 ME40 GV3 ME63 GV7 RE80 GV3 ME63 GV7 RE80 GV3 ME80 GV7 RE80 GV3 ME80 GV7 RE80
610 914 1318 1318 1723 2025 2432 2540 2540 4063 4880 4063 4880 5680 4880 5680 4880
LC3 K06 LC3 K06 LC3 K09 LC3 D12A LC3 D12A LC3 D12A LC3 D18A LC3 D18A LC3 D18A LC3 D32A LC3 D32A LC3 D32A LC3 D32A LC3 D40 LC3 D40 LC3 D50 LC3 D50
110 132
178 215
103 124
35 35
132220 132220
(1) IrD: current in the motor windings in delta connection. (2) The breaking performance of circuit-breakers GV2 ME can be increased by adding a current limiter GV1 L3, see page 3/9.
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GV2 P08 GV2 P10 GV2 P10 GV2 P14 GV2 P14 GV2 P16 GV2 P16 GV2 P20 GV2 P21 GV2 P22 GV7 RS40 GV7 RS40 GV7 RS40 GV7 RS50 GV7 RS80 GV7 RS80 GV7 RS80 GV7 RS100 GV7 RS100 GV7 RS150 GV7 RS150 GV7 RS220 GV7 RS220
3 x LC1 D09 3 x LC1 D18 3 x LC1 D18 3 x LC1 D18 3 x LC1 D18 3 x LC1 D25 3 x LC1 D25 3 x LC1 D25 3 x LC1 D25 3 x LC1 D25 3 x LC1 D80 3 x LC1 D80 3 x LC1 D80 3 x LC1 D80 3 x LC1 D80 3 x LC1 D80 3 x LC1 D80 3 x LC1 D115 3 x LC1 D115 3 x LC1 D150 3 x LC1 D150 3 x LC1 F185 3 x LC1 F225
(1) The breaking performance of circuit-breakers GV2 P can be increased by adding a current limiter GV1 L3, see page 3/9.
1/27
Star-delta starters with circuit-breaker and overload protection by separate thermal overload relay
Maximum operating rate: LC3 K and LC3 F: 12 starts/hour; LC3 D: 30 starts/hour. Maximum starting time: LC3 K and LC3 D: 30 seconds; LC3 F: 20 seconds.
Standard power ratings of 3-phase Circuit-breaker Star-delta Thermal overload relay motors 50/60 Hz in category AC-3 contactors 400/415 V 440 V Reference Rating Irm (2) Reference Reference Setting range P Ie IrD (1) Iq P Ie IrD (1) Iq kW A A kA kW A A kA A A A 1.5 3.06 1.8 50 1.5 3.5 2 50 2.2 4.42 3 50 GV2 LE08 4 51 LC3 K06 LR2 K0308 1.82.6 2.2 5 3 50 3 5.77 3 50 GV2 LE10 6.3 78 LC3 K06 LR2 K0310 2.63.7 3 6.5 4 50 GV2 LE14 10 138 LC3 K06 LR2 K0312 3.75.5 4 7.9 5 50 GV2 LE10 6.3 78 LC3 K06 LR2 K0312 3.75.5 4 8.4 5 50 GV2 LE14 10 138 LC3 K06 LR2 K0312 3.75.5 5.5 10.4 6 15 GV2 LE14 10 138 LC3 K06 LR2 K0314 5.58 5.5 11 6 15 GV2 LE16 14 170 LC3 K06 LR2 K0314 5.58 7.5 13.7 8 8 GV2 LE16 14 170 LC3 K09 LR2 K0316 811.5 7.5 14.8 9 15 GV2 LE20 18 223 LC3 K09 LR2 K0316 811.5 9 16.9 1 8 GV2 LE16 14 170 LC3 D12A LRD 16 913 9 18.1 10 15 GV2 LE22 25 327 LC3 K12 LR2 K0316 811.5 11 20.1 12 8 GV2 LE20 18 223 LC3 K12 LR2 K0321 1014 11 21 12 15 GV2 LE22 25 327 LC3 K12 LR2 K0321 1014 15 26.5 15 6 GV2 LE22 25 327 LC3 D18A LRD 21 1218 15 28.5 16 10 GV2 LE32 32 384 LC3 D18A LRD 21 1218 18.5 35 20 70 18.5 32.8 19 65 NS80HMA 50 350 LC3 D18A LRD 22 1624 22 39 23 65 NS80HMA 50 400 LC3 D18A LRD 22 1624 22 42 24 70 NS80HMA 50 400 LC3 D32A LRD 32 2332 30 51.5 30 65 NS80HMA 80 560 LC3 D32A LRD 32 2332 30 57 33 70 NS80HMA 80 560 LC3 D32A LRD 35 3038 37 64 37 65 NS80HMA 80 560 LC3 D40 LRD 3355 3040 45 76 44 65 NS80HMA 80 640 LC3 D40 LRD 3357 3750 55 90 52 65 NS80HMA 80 800 LC3 D50 LRD 3359 4865 80 640 LC3 D40 LRD 3359 4865 37 69 40 70 NS80HMA 75 125 72 (3) NS160 pMA (3) 150 1200 LC3 D80 LRD 3363 6380 45 81 47 (3) NS100 pMA (3) 100 800 LC3 D50 LRD 3357 3750 55 100 58 (3) NS100 pMA (3) 100 1200 LC3 D50 LRD 3361 5570 75 135 78 (3) NS160 pMA (3) 150 1200 LC3 D80 LRD 3363 6380 90 146 85 (3) NS160 pMA (3) 150 1200 LC3 D115 LRD 4365 80104 90 165 96 (3) 110 178 103 (3) NS250 pMA (3) 220 1760 LC3 D115 LRD 4365 80104 132 215 125 (3) NS250 pMA (3) 220 1760 LC3 D150 LRD 4369 110140 220 1760 LC3 D115 LRD 4369 110140 110 200 116 (3) NS250 pMA (3) 160 256 148 (3) NS400 pMA (3) 320 2240 LC3 D150 LR9 D5369 90150 200 321 186 (3) NS630 pMA (3) 500 3150 LC3 F225 LR9 F5371 132220 132 240 139 (3) NS400 pMA (3) 320 2240 LC3 D150 LRD 4369 110140 160 285 165 (3) NS400 pMA (3) 320 2560 LC3 F185 LR9 F5371 132220 200 352 204 (3) 220 353 204 (3) NS630 pMA (3) 500 3150 LC3 F225 LR9 F5371 132220 220 388 225 (3) 250 401 233 (3) NS630 pMA (3) 500 3500 LC3 F265 LR9 F7375 200330 280 480 278 (3) NS630 pMA (3) 500 4000 LC3 F330 LR9 F7375 200330 315 505 295 (3) C801 p+STR35ME 800 4000 LC3 F330 LR9 F7375 200330 315 555 322 (3) 355 518 300 (3) C801 p+STR35ME 800 4500 LC3 F330 LR9 F7375 200330 375 575 334 (3) C801 p+STR35ME 800 5000 LC3 F400 LR9 F7379 300500 (1) IrD: current in the motor windings in delta connection. (2) Irm: setting current of the magnetic trip. (3) Products marketed under the Merlin Gerin brand. Reference to be completed by replacing the p with the breaking performance code: Breaking performance NS100pMA NS160pMA NS400 pMA C801p Iq (kA) NS250pMA NS630 pMA +STR35ME 400/415 V 25 70 36 70 70 130 70 150 440 V 25 65 35 65 65 130 65 100 Code E S E S H L H L
1/28
GV2 L08
3 x LC1 D18
LRD 08
GV2 L10 GV2 L14 GV2 L14 GV2 L16 GV2 L20 GV2 L22
6.3 10 10 14 18 25
3 x LC1 D18 3 x LC1 D18 3 x LC1 D18 3 x LC1 D25 3 x LC1 D25 3 x LC1 D25
25 50 50 50
NS80HMA NS80HMA NS100 pMA (2) NS160 pMA (2) NS160 pMA (2) NS160 pMA (2) NS250 pMA (2) NS250 pMA (2) NS250 pMA (2) NS400 pMA (2) NS400 pMA (2) NS400 pMA (2) NS630 pMA (2) NS630 pMA (2) NS630 pMA (2)
80 80 100 150 150 150 220 220 220 320 320 320 500 500 500
560 640 800 1200 1200 1200 1760 1760 1760 2240 2560 2880 3150 3500 4000
3 x LC1 D65 3 x LC1 D80 3 x LC1 D115 3 x LC1 D115 3 x LC1 D150 3 x LC1 D150 3 x LC1 F185 3 x LC1 F225 3 x LC1 F225 3 x LC1 F265 3 x LC1 F330 3 x LC1 F330 3 x LC1 F400 3 x LC1 F400 3 x LC1 F500
LRD 3359 LRD 3363 LR9 D5367 LR9 D5369 LR9 D5369 LR9 D5369 LR9 F5371 LR9 F5371 LR9 F7375 LR9 F7375 LR9 F7375 LR9 F7379 LR9 F7379 LR9 F7379 LR9 F7379
4865 6380 60100 90150 90150 90150 132220 132220 200330 200330 200330 300500 300500 300500 300500
(1) Irm: setting current of the magnetic trip. (2) Products marketed under the Merlin Gerin brand. Reference to be completed Breaking performance NS100pMA NS160 pMA Iq (kA) NS250 pMA 400/415 V 25 70 36 440 V 25 65 35 Code E S E
by replacing the p with the breaking performance code: NS400pMA NS630pMA 70 70 130 65 65 130 S H L
1/29
Maximum operating rate: LC3 K and LC3 F: 12 starts/hour; LC3 D: 30 starts/hour. Maximum starting time: LC3 K and LC3 D: 30 seconds; LC3 F: 20 seconds.
Standard power ratings of 3-phase motors 50/60 Hz in category AC-3 400/415 V 440 V P Ie IrD (1) Iq P kW A A kA kW 1.5 3.5 2 50 1.5 2.2 3 4 5.5 7.5 9 11 15 18.5 22 30 37 45 55 75 90 110 132 160 220 280 315 5 6.5 8.4 11 14.8 18.1 21 28.5 35 42 57 69 81 100 135 165 200 240 285 388 480 555 3 4 5 6 9 10 12 16 20 24 33 40 47 58 78 95 115 139 165 225 278 322 50 50 50 50 50 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 2.2 3 4 5.5 7.5 9 11 15 18.5 22 30 37 45 55 75 90 110 132 160 200 250 315 355 375 Fuse carrier (basic block) Reference Ie A 3.06 4.42 5.77 7.9 10.4 13.7 16.9 20.1 26.5 32.8 39 51.5 64 76 90 125 146 178 215 256 321 401 505 518 575 IrD (1) A 2 3 3 5 6 8 10 12 15 19 23 30 37 44 52 72 84 103 124 148 185 233 293 300 334 Iq kA 50 50 50 50 50 50 50 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 aM fuses Size Rating Star-delta contactors Reference Thermal overload relay Reference Setting range A 1.82.6 2.63.7
A 10 x 38 4 10 x 38 6
LS1 D32 LS1 D32 LS1 D32 LS1 D32 LS1 D32 LS1 D32 GK1 EK GK1 EK GK1 EK GK1 FK GK1 FK GK1 FK GK1 FK GK1 FK GK1 FK GK1 FK GS1 K GS1 K GS1 L GS1 L GS1 N GS1 N GS1 QQ GS1 QQ GS1 QQ GS1 QQ GS1 S GS1 S
10 x 38 8 10 x 38 8 10 x 38 12 10 x 38 16 10 x 38 16 10 x 38 20 14 x 51 25 14 x 51 32 14 x 51 40 22 x 58 50 22 x 58 50 22 x 58 63 22 x 58 80 22 x 58 80 22 x 58 80 22 x 58 100 22 x 58 100 22 x 58 125 T0 T0 T1 T1 T2 T2 T2 T2 T3 T3 160 160 200 200 250 315 400 400 500 500
LC3 K06 LC3 K06 LC3 K06 LC3 K06 LC3 K09 LC3 D12A LC3 D12A LC3 D18A LC3 D18A LC3 D18A LC3 D32A LC3 D32A LC3 D40 LC3 D40 LC3 D50 LC3 D50 LC3 D50 LC3 D50 LC3 D80 LC3 D115 LC3 D115 LC3 D115 LC3 D150 LC3 F185 LC3 F225 LC3 F265 LC3 F265 LC3 F330
LR2 K0310 LR2 K0312 LR2 K0312 LR2 K0314 LR2 K0316 LRD 16 LRD 16 LRD 21 LRD 22 LRD 22 LRD 32 LRD 32 LRD 3355 LRD 3357 LRD 3357 LRD 3357 LRD 3359 LRD 3361 LRD 3363 LRD 4365 LRD 4367 LRD 4367 LRD 4369 LR9 F5371 LR9 F5369 LR9 F7375 LR9 F7375 LR9 F7375
2.63.7 3.75.5 3.75.5 5.58 811.5 913 913 1218 1624 1624 2332 2332 3040 3750 3750 3750 4865 5570 6380 80104 95120 95120 110140 132220 132220 200330 200330 200330
GS1 S GS1 S
T3 T3
630 630
200330 300500
1/30
10 x 38 10 x 38 10 x 38 10 x 38 10 x 38 10 x 38
3 x LC1 D09 3 x LC1 D09 3 x LC1 D09 3 x LC1 D09 3 x LC1 D12 3 x LC1 D18
GS1 F GS1 F GS1 F GS1 F GS1 J GS1 J GS1 J GS1 J GS1 L GS1 L GS1 L GS1 L GS1 N GS1 N GS1 QQ GS1 QQ GS1 QQ
14 x 51 14 x 51 14 x 51 22 x 58 22 x 58 22 x 58 22 x 58 22 x 58 T0 T0 T0 T0 T1 T1 T2 T2 T2
25 32 40 50 80 80 80 100 125 125 160 160 200 250 315 315 400
3 x LC1 D25 3 x LC1 D32 3 x LC1 D40 3 x LC1 D50 3 x LC1 D65 3 x LC1 D80 3 x LC1 D80 3 x LC1 D115 3 x LC1 D115 3 x LC1 D150 3 x LC1 D150 3 x LC1 F185 3 x LC1 F185 3 x LC1 F225 3 x LC1 F265 3 x LC1 F330 3 x LC1 F330
LRD 22 LRD 32 LRD 3355 LRD 3357 LRD 3361 LRD 3363 LRD 3365 LR9 D5367 LR9 D5369 LR9 D5369 LR9 D5369 LR9 D5369 LR9 F5371 LR9 F5371 LR9 F7375 LR9 F7375 LR9 F7379
1624 2332 3040 3750 5570 6380 8093 60100 90150 90150 90150 90150 132220 132220 200330 200330 300500
T3 T3 T3
GS1 V GS1 V
T4 T4
800 800
380630 380630
1/31
Standard power ratings of 3-phase motors 50/60 Hz in category AC-3 415 V 440 V 500 V P Ie P Ie P Ie kW A kW A A kA 0.06 0.22 0.06 0.19 0.09 0.28 0.09 0.36 0.12 .42 0.12 0.37 0.18 0.6 0.18 0.55 0.25 0.76 0.25 0.88 0.37 1 0.37 1 0.37 1 0.55 1.36 0.55 1.2 0.55 1.5 0.75 1.68 0.75 1.5 0.75 2 1.5 2.6 1.5 3.5 1.5 3.06 2.2 3.8 2.2 5 2.2 4.42 3 5 3 6.5 3 5.77 4 6.5 9 4 8.4 4 7.9 5.5 5.5 11 5.5 10.4 7.5 12 7.5 14 7.5 13.7 9 13.9 9 18.1 9 16.9 11 21 11 20 11 18.4 15 23 15 28.5 15 26.5 22 33 22 42 22 39 30 45 30 51.5 30 57 45 76 45 65 45 81 55 80 55 100 55 90 80 116 80 138 80 132 100 143 110 156 100 182 100 162 110 196 110 178 140 200 140 250 140 226 160 220 160 285 160 256 220 310 220 388 220 353 257 362 270 380 257 450 257 412 270 460 270 433 610 375 577 375 508 375 425 556 (1) For reversing operation, replace the prefix LC1 with LC2.
Switchdisconnectorfuse Reference
BS fuses
Contactor
Size
Reference (1)
Reference
GS1 DDB GS1 DDB GS1 DDB GS1 DDB GS1 DDB
A1 A1 A1 A1 A1
LC1 D09 LC1 D09 LC1 D09 LC1 D09 LC1 D09
GS1 GS1 GS1 GS1 GS1 GS1 GS1 GS1 GS1 GS1 GS1 GS1 GS1 GS1 GS1 GS1 GS1 GS1 GS1 GS1 GS1 GS1
DDB DDB DDB DDB DDB DDB DDB DDB DDB GB GB GB GB GB GB GB LLB LLB LLB LLB LB LB
A1 A1 A1 A1 A1 A1 A1 A1 A1 A2 A2 A2 A3 A3 A3 A3 A4 A4 A4 A4 B2 B2 B2 B2 B2 B3 B3 B4 B4 B4 C2 C2 C2
NIT 6 NIT 10 NIT 10 NIT 16 NIT 16 NIT 20 NIT 20 NIT 20M25 NIT 20M32 TIA 32M35 TIA 32M50 TIA 32M63 TIS 63M80 TIS 63M100 TIS 63M100 TIS 63M100 TCP 100M125 TCP 100M125 TCP 100M160 TCP 100M160 TF 200 TF 200M250 TF 200M250 TF 200M250 TF 200M315 TKF 315M355 TKF 315M355 TKF 315M355 TMF 400 TMF 400M450 TTM 500 TTM 500 TTM 630
LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1
D09 D09 D09 D09 D09 D09 D09 D12 D18 D18 D25 D32 D40 D50 D50 D65 D80 D95 D115 D115 D150 D150 F185 F185 F225 F265 F265 F330 F400 F400 F500
LRD 06 LRD 07 LRD 08 LRD 08 LRD 10 LRD 12 LRD 14 LRD 16 LRD 21 LRD 21 LRD 22 LRD 32 LRD 3355 LRD 3357 LRD 3359 LRD 3359 LRD 3363 LRD 3365 LR9 D5369 LR9 D5367 LR9 D5369 LR9 D5369 LR9 F5371 LR9 F5371 LR9 F5371 LR9 F5371 LR9 F7375 LR9 F7375 LR9 F7379 LR9 F7379 LR9 F7379 LR9 F7381 LR9 F7381
11.7 1.62.5 2.54 2.54 46 5.58 710 913 1218 1218 1624 2332 3040 3750 4865 4865 6380 8093 90150 60100 90150 90150 132220 132220 132220 132220 200330 200330 300500 300500 300500 380630 380630
GS1 LB GS1 MMB GS1 MMB GS1 NB GS1 NB GS1 QQB GS1 QQB GS1 QQB GS1 SB GS1 SB GS1 SB
1/32
1
Size Rating A NIT 16 NIT 16 NIT 20 NIT 20 NIT 20M25 NIT 20M32 TIA 32M35 TIA 32M50 TIA 32M63 TIS 63M80 TIS 63M100 TIS 63M100 Reference Reference Setting range A 2.54 46 5.58 710 913 1218 1218 1624 2332 3040 4865 4865 6380 90150 90150 132220 132220 200330 200330 300500
Ie A 3.5 5 6.5 8.4 11 14.8 18.1 21 28.5 42 57 81 100 138 182 196 250 285 388 450 460 610
Iq kA 50 50 50 50 50 50 50 50 50 50 50 50 80 80 80 80 80 80 80 80 80 80
GS1 DDB GS1 DDB GS1 DDB GS1 DDB GS1 DDB GS1 DDB GS1 GB GS1 GB GS1 GB GS1 GB GS1 GB GS1 GB GS1 LLB GS1 LLB GS1 LB GS1 MMB GS1 MMB GS1 NB GS1 QQB GS1 QQB
A1 A1 A1 A1 A1 A1 A2 A2 A2 A3 A3 A3 A4 A4 B2 B2 B2 B3 B3 B4
3 x LC1 D09 3 x LC1 D09 3 x LC1 D09 3 x LC1 D09 3 x LC1 D12 3 x LC1 D18 3 x LC1 D18 3 x LC1 D25 3 x LC1 D32 3 x LC1 D40 3 x LC1 D50 3 x LC1 D65
LRD 08 LRD 10 LRD 12 LRD 14 LRD 16 LRD 21 LRD 21 LRD 22 LRD 32 LRD 3355 LRD 3359 LRD 3359 LRD 3363 LR9 D5369 LR9 D5369 LR9 F5371 LR9 F5371 LR9 F7375 LR9 F7375 LR9 F7379
TCP 100M125 3 x LC1 D80 TCP 100M160 3 x LC1 D115 TF 200M250 TF 200M250 TF 200M315 3 x LC1 D150 3 x LC1 F185 3 x LC1 F225
TFK 315M355 3 x LC1 F265 TFK 315M355 3 x LC1 F330 TMF 400M450 3 x LC1 F400
GS1 SB GS1 SB
C2 C2
300500 380630
1/33
References
References
1
106558_1
Utilisation category AC-3 Standard power ratings of 3-phase motors 50/60 Hz 220 V 380 V 230 V 400 V 415 V 440 V kW kW kW kW 2.2 4 4 4
500 V kW 5.5
660 V 690 V kW
Weight
LC4 D09App
kg 0.870
5.5
5.5
5.5
7.5
12
10 x 38 16
LC4 D12App
0.870
7.5
10
18
10 x 38 20
LC4 D18App
1.150
5.5
11
11
11
15
25
10 x 38 25
LC4 D25App
1.580
7.5
15
15
15
18.5
18.5
32
14 x 51 32
LC4 D32App
2.630
11 LC4 D09App
18.5
22
22
22
30
40
14 x 51 40
LC4 D40pp
2.930
15
22
25
30
30
33
50
22 x 58 63
LC4 D50pp
3.200
18.5
30
37
37
37
37
65
22 x 58 80
LC4 D65pp
3.340
22
37
45
45
55
45
80
22 x 58 80
LC4 D80pp
3.650
Specifications
Pre-wired power and control circuit connections. 3-pole isolating device
(1) Thermal overload relay to be ordered separately (see pages 24514/2 and 24514/3). (2) Standard control circuit voltages. Volts 24 50/60 Hz B7 42 D7 48 E7 110 F7 220 M7 230 P7 240 U7 380 Q7 400 V7 415 N7 440 R7
1/34
Dimensions, schemes
D.O.L. starters, plate mounted, for motor control 4 to 37 kW, with isolating device, pre-assembled
Dimensions
D.O.L. starters, plate mounted, pre-assembled
LC4 D09AD25A
1
LC4 b c1 without cover or add-on blocks with cover, without add-on blocks with LAD N or C (2 or 4 contacts) with LA6 DK10 with LAD T, R, S with LAD T, R, S and sealing cover D09AD18A 218 94 96 127 139 147 151 D25A 221 100 102 133 145 153 157
98 79
33 110
173
c1
= =
55 71 86
= =
LC4 D32A LC4 c1 without cover or add-on blocks with cover, without add-on blocks with LAD N or C (2 or 4 contacts) with LA6 DK10 with LAD T, R, S with LAD T, R, S and sealing cover D32A 100 102 133 145 153 157
124
50
63
36
c1 = 90 165
LC4 D40D80
88 =
110
c c1 c2
G a
LC4 a b b1 c c1 without cover or add-on blocks with cover, without add-on blocks with LA1 DN (1 contact) with LAD N or C (2 or 4 contacts) with LA6 DK with LAD T, R, S with LAD T, R, S and sealing cover c2 G
D40D65 281 143 45 130 124 129 149 157 169 177 181 100 263
D80 311 143 48 140 135 140 160 168 180 188 192 178 293
= =
Scheme
D.O.L. starters
LC4 D09A to D80
1/L1
Q1
4 2 6
3/L2
KM1
2 4 6
5/L3
b1
100/110
60
1/35
Presentation
Star-delta starting
Current
7 6 5
This method of starting is applicable to motors on which all 6 stator terminals are accessible and whose delta connection voltage corresponds to the mains voltage.
1
4 3 2
2
1 0 0 0,25 0,50 0,75 1
Speed
Star-delta starting should be used for motors starting on no-load or having a low load torque and gradual build-up: - the starting torque in star connection is reduced to one third of the direct starting torque, i.e. about 50% of the rated torque. - the starting current in star connection is about 1.8 to 2.6 times the rated current. The transition from star to delta connection must occur when the machine has run up to speed. A too rapid build-up in load torque would cause the stabilised run-up speed to be too low and would therefore eliminate any advantage in this method of starting: this is the case with certain machines whose load torque depends on the machine speed (a characteristic of centrifugal machines, for example).
Current 2,5
1
1,5
(1)
2
0,5
3
0 0 0,25 0,50 0,75 1 Speed
All star-delta starters are supplied with a special LAD S2 or LA2 KT2p time delay relay which imposes a delay on the delta contactor during the transition period in order to allow the star contactor sufficient breaking time. For ratings D115 and D150, this function is performed by a time delay auxiliary contact block LAD T2 and a control relay.
1 Starting in direct delta connection 2 Starting in star connection 3 Resistive torque of the machine
(1) Motor manufacturers generally specify machine load torques. Example: maximum resistive torque on completion of star-delta start (expressed as a proportion of the rated torque).
1/36
References
DF522669
kW 7.5 11 18.5 25 37
kW 7.5 11 22 30 37
kW 7.5 11 22 30 37
1 1 1 1 1
With With With With Without With Without With Without With Without With Without With
LC3 D09App LC3 D12App LC3 D18App LC3 D32App LC3 D40pp LC3 D40ppA64 LC3 D50pp LC3 D50ppA64 LC3 D80pp LC3 D80ppA64 LC3 D115pp (4) LC3 D115ppA64 (4) LC3 D150pp (4) LC3 D150ppA64 (4)
kg 1.530 1.530 1.730 2.030 4.360 4.500 4.360 4.500 5.200 5.400 11.800 12.100 12.100 12.100
30
55
59
59
(3)
(3)
37
75
75
75
(3)
(3)
63
110
110
110
(3)
(3)
75
132
132
147
(3)
1 (3)
kW 3 4
kW 5.5 7.5
kW 5.5 7.5
kg 0.740 0.740
(1) Protection must be provided by the addition of a thermal overload relay, to be ordered separately. Select appropriate overload relay for setting at 0.58 of the full load rated motor current (see pages 6/16 and 6/17). (2) Standard control circuit voltages: Volts a 50/60 Hz 24 36 42 48 110 220 230 240 380 400 415 440 Star-delta starters LC3 K06 and K09 Code B7 C7 D7 E7 F7 M7 P7 U7 Star-delta starters LC3 D09A...D150, LC3 D090AD320A Code B7 D7 E7 F7 M7 P7 U7 Q7 V7 N7 R7 For other voltages, please consult your Regional Sales Office. (3) One auxiliary contact block type LAD N can also be fitted, see page 5/69. (4) These starters consist of contactors LC1 D115 or D150 without connectors.
1/37
KM2
1b 1c
KM1
KM3
1b
1c
1a
1/38
References
line KM2 LC1 D09pp LC1 D12pp LC1 D12pp LC1 D12pp LC1 D18pp
delta KM3 LC1 D09pp LC1 D12pp LC1 D12pp LC1 D12pp LC1 D18pp
star KM1 LC1 D09pp LC1 D09pp LC1 D09pp LC1 D09pp LC1 D09pp
Separate component
Description Mounting kit comprising: power circuit connections and 1 time delay contact block LAD S2 Illustration item no. a Reference LAD 912GV Weight kg 0.130
Component types D09 D12 D18 D32 D40 D50 D80 D115 (5) D150 (5)
Separate components
Description Mounting kit comprising: - 1 time delay contact block LAD S2 (D09D80) (3), - power circuit connections (D09D80), - screws and clamps for fixing contactors to the plate (D40D80). Illustration item no. 1a 1b 1c D18 and D32 D40 and D50 D80 Equipment mounting plates 2 D09, D12, D18 D32 D40 and D50 D80 LAD 93217 LA9 D5017 LA9 D8017 LA9 LA9 LA9 LA9 D12974 D32974 D40973 D80973 0.310 0.380 0.680 0.150 0.180 0.300 0.300 For components type (5) D09 and D12 Reference LAD 91217 Weight kg 0.180
(1) Protection must be provided by the addition of a thermal overload relay, to be ordered separately. Select appropriate overload relay for setting at 0.58 of the full load rated motor current, see pages 5/118 and 5/119. (2) For mounting, assembly and cabling: please refer to installation instructions supplied with the equipment. (3) See comments on page 1/36. (4) See page 5/58. (5) For D115 and D150 components, see illustration and separate parts on pages 1/40 and 1/41. (6) A D12 component is adequate for the application, but use of a D18 is recommended. (connection capacity, correct use of power connection kit and connections). (7) A D18 component is adequate for the application, but use of a D25 is recommended. (connection capacity, correct use of power connection kit and connections).
1/39
13
12
11
10
14 6 8
1/40
References (continued)
1 1
1 1
0.320 0.060
D115, D150
LA9 D901
0.005
D115, D150
GB2 CB05
0.060
D115, D150
LA9 FG980
0.200
D115 D150
1 1 1 2
LA9 D11517 LA9 D15017 DZ3 HA3 DZ3 GA3 AB1 BC9535 AB1 AB8M35 AM1 ED021 AM3 PA65 AF1 VA618 AF1 VA410
0.800 1.050 0.007 0.006 0.236 0.005 0.210 1.950 0.006 0.002
D115, D150
Lug-connector terminal block End stop Mounting rail 5 35 mm Pre-slotted mounting plate Screw with captive washer
10 11 12 13 14
D115, D150 D115, D150 D115, D150 D115, D150 D115, D150
1 3 1 1 12 2
(1) Protection must be provided by the addition of a thermal overload relay, to be ordered separately. Select appropriate overload relay for setting at 0.58 of the full load rated motor current, see pages 6/16 and 6/17. (2) For mounting, assembly and cabling: please refer to installation instructions supplied with the equipment. (3) See page 24525/3.
1/41
Dimensions
Dimensions
Star-delta starters
Plate mounted, pre-assembled LC3 K Pre-assembled: LC3 D09AD32A For customer assembly: 3 x LC1 D with components D09 to D32
124
KM2
110
94
150 175
90 a
On starters LC3 D09A to D18A, a connection block is mounted on the upper part of contactor KM2, increasing the overall height of the product by 6.5 mm.
110
110
D12A 143 26.5 139 143
KM3
KM1
Pre-assembled: LC3 D40, D50 For customer assembly: 3 x LC1 D with components D09 or D50
Pre-assembled: LC3 D80 For customer assembly: 3 x LC1 D with components D80
175 (1)
45
263 281
(1) + 4 mm with sealing cover Pre-assembled: LC3 D115, D150 For customer assembly: 3 x LC1 D with components D115 or D150
c
a 450 450 b 555 555
G a
c 205 205 G 425 425 H 525 525
LC3 D115 or 3 x LC1 D with components LC3 D150 or 3 x LC1 D with components References : pages 1/36 to 1/41 Schemes : pages 1/43
D115 D150
1/42
100/110
143
143
60
60
Star-delta starters
Dimensions (continued)
Star-delta starters (continued)
On mounting rail AM1 DP, pre-assembled LC3 D090A D320A
1
2x7
KM1
KM3 KM2
160 175
Schemes
LC3 K, LC3 D09A to D80 LC3 D090A to D320A
L1 L2 L3
LC3 D
KM3/5
KM2
KM3
KM1 14
KM2 KM1 54 53 13
U1
V1
W1
(1)
2 4 6
22 KM3 21
KM2
14
KM1 22
KM1
U1
W1
55 14
W2
U2
V2
V1
13 14
21
13
(2)
13 22
21 96
O 96
95
15
KM2
KM2
21 56
T A1 16
W2
U2
V2
A1
A1
A1
KM3
KM1
A1 22
T A2 KM2/1 (N)
A2
A2
A2
N KM3/1
A2
A2
Note: LC3 D09A to D18A: Mechanical interlock between KM3 and KM1. LC3 D115 and D150
L1 L2 L3 2 4 6 F1
U1
V1
W1
F1 21 96
W2
U2
V2
153
(2)
l
22
KM2
KM3
KM1
95
13
KM2 68
W1
W2
161 56
U2
V2
Recommended cabling for reversal of motor rotation (standard motor, viewed from shaft end).
U1
V1
14
67
KM1 55 183
KM3 A1 162 A1
KM2 A1154
F2
KM1 A2
Y
KM2 A2
L
KA1
(1) Recommended cabling for reversal of motor rotation (standard motor, viewed from shaft end). (2) Remote control. References : pages 1/36 to 1/41
171
KM1
172
1/43
A2
KM1
KM2
A1
KM1 Y
KM3
KM2
KM3
A1 22
21 67
68
Presentation
Star-delta starting
Current
7 6 5
This method of starting is applicable to motors on which all 6 stator terminals are accessible and whose delta connection voltage corresponds to the mains voltage.
1
4 3 2
2
1 0 0 0,25 0,50 0,75 1 Speed
Star-delta starting should be used for motors starting on no-load or having a low load torque and gradual build-up: - the starting torque in star connection is reduced to one third of the direct starting torque, i.e. about 50% of the rated torque. - the starting current in star connection is about 1.8 to 2.6 times the rated current. The transition from star to delta connection must occur when the machine has run up to speed. A too rapid build-up in load torque would cause the stabilised run-up speed to be too low and would therefore eliminate any advantage in this method of starting: this is the case with certain machines whose load torque depends on the machine speed (a characteristic of centrifugal machines, for example).
Current 2,5
1
1,5
(1)
2
0,5
3
0 0 0,25 0,50 0,75 1 Speed
Switching from star to delta connection must be completed within a minimum time. This function is performed by a control relay and a time delay auxiliary contact block.
1 Starting in direct delta connection 2 Starting in star connection 3 Resistive torque of the machine
(1) Motor manufacturers generally specify machine load torques. Example: maximum resistive torque on completion of star-delta start (expressed as a proportion of the rated torque).
1/44
References
Pre-assembled starters
Maximum operating rate: 12 starts/hour. Maximum starting time: LC3 Fppppp: 20 seconds, LC3 FpppppA64: 30 seconds (3 identical contactors). Composition of starters without mechanical interlock, see pages 1/47 and 1/49. Star-delta starters
Standard power ratings of squirrel cage motors Mains voltage delta connection 220/ 380/ 230 V 400 V 415 V 440 V Auxiliary contacts available on each contactor line KM2 delta KM3 star KM1 Star delta mechanical interlock Basic reference, to be completed by adding the voltage code (2) Weight
(3)
813202
kW 90
kW 160
kW 160
kW 185
Without With
LC3 F185pp LC3 F185ppA64 LC3 F225pp LC3 F225ppA64 LC3 F265pp LC3 F265ppA64 LC3 F330pp LC3 F330ppA64 LC3 F400pp LC3 F400ppA64
kg 16.500 16.625 16.500 16.625 27.300 27.425 37.000 37.125 37.000 37.125
100
200
200
220
Without With
110
220
220
250
Without With
LC3 FpppppA64
160
280
280
315
Without With
185
315
355
375
Without With
(1) Protection must be provided by the addition of a thermal overload relay, to be ordered separately. Select appropriate overload relay for setting at 0.58 of the full load rated motor current, see pages 6/28 and 6/29. (2) Standard control circuit voltages: Volts a 50/60 Hz 48 110 115 220/230 230 240 380/400 400 415 Code E7 F7 FE7 M7 P7 U7 Q7 V7 N7 For other voltages, please consult your Regional Sales Office. (3) One auxiliary contact block type LAD N can be fitted.
1/45
1
*
*
1 7
* *
1
References
Contactors
Maximum operating rate: 12 starts/hour. Maximum starting time: 20 seconds (3)
Standard power ratings of squirrel cage motors 220/ 380/ 415 V 230 V 400 V kW kW kW 90 160 160 100 110 160 185 200 220 280 315 200 220 280 355 Contactors (2) line 440 V kW 185 220 250 315 375 KM2 LC1 F185pp LC1 F225pp LC1 F265pp LC1 F330pp LC1 F400pp delta KM3 LC1 F185pp LC1 F225pp LC1 F265pp LC1 F330pp LC1 F400pp star KM1 LC1 D150pp LC1 F185pp LC1 F185pp LC1 F265pp LC1 F265pp Separate components (see below) Component types F185 F225 F265 F330 F400
2 3 4
F185 to F400 F185 to F400 F185 to F400 F185 to F400 F185 F225 to F400 F185 F225 F265 F330 and F400
1 1 1 2 1 1 1 1 1 1 1
1 1 1 6 1 1 1 1 1 1 1
CAD 32 LAD T2 LA9 D901 GB2 CB10 LA9 FG980 LA9 FJ980 LA9 F18517 LA9 F22510 LA9 FH610 LA9 FJ610
0.580 0.060 0.005 0.050 0.200 0.490 0.800 1.400 1.400 1.500
Thermal magnetic circuit5 breaker for 5 A control circuit Sets of 3 connectors 6 for wider terminations (optional) Sets of power connections 7
F185 to F400
LA7 Fppp (Selected according to size of thermal overload relay) see pages 6/28 and 6/29.
(1) Protection must be provided by the addition of a thermal overload relay, to be ordered separately. Select appropriate overload relay for setting at 0.58 of the full load rated motor current, see pages 6/28 and 6/29. (2) Contactors supplied with coil. Complete the reference by adding the control circuit voltage code. Standard control circuit voltages (for other voltages, please consult your Regional Sales Office): LC1 D150 Volts 48 110 115 120 220 230 240 380 400 415 50/60 Hz E7 F7 FE7 G7 M7 P7 U7 Q7 V7 N7 LC1 F185 and F225 Volts 50 Hz (coil LX1) 60 Hz (coil LX1)
48 E5 E6
110 F5 F6
115 FE5
120 G6
220 M5 M6
230 P5
240 U5 U6
380 Q5 Q6
400 V5
415 N5
LC1 F185 to F400 Volts 48 110 115 120 220 40 400 Hz (5) E7 (6) F7 FE7 G7 M7 Standard voltages, see page 5/102. For other voltages between 24 and 660 V, see pages 5/118 to 5/125. (3) For longer starting times, please consult your Regional Sales Office. (4) Other separate components, see page 1/49. (5) Coil LX1: LC1 F265, F330 and F400. Coil LX9: LC1F185 and F225. (6) Except for LC1 F400.
230 P7
240 U7
380 Q7
400 V7
415 N7
1/47
14
12
10
17
1
15
*
9
* *
KM1 KM3 KM2
* *
16
13
* * *
17 11
References (continued)
25 x H6 screws with washers ACM GV763 ACM GV973 ACM GV1084 AE3 FX122 19.090 33.310 54.000 0.080
(1) Protection must be provided by the addition of a thermal overload relay, to be ordered separately. Select appropriate overload relay for setting at 0.58 of the full load rated motor current, see pages 27074/2 and 27074/3. (2) Supplied in 2 m lengths. See page 1/50 for cutting to length.
1/49
Dimensions
Dimensions
G F1 F2
KM2
KM3
KM1
K3
K1 110 110 110 140 140 K2 80 80 100 100 100
K4
c
a 565 565 665 765 765 b 675 675 775 975 975 c 235 235 266 276 276 G 525 525 625 725 725
a
H 625 625 725 825 925 K 160 160 165 195 195 K3 110 110 110 110 180 K4 80 80 110 180 110
LC3 F185 or 2 x LC1 F ppp + 1 x LC1 D with components F185 LC3 F225 or 3 x LC1 F ppp with components F225 LC3 F265 or 3 x LC1 F ppp with components F265 LC3 F330 or 3 x LC1 F ppp with components F330 LC3 F400 or 3 x LC1 F ppp with components F400
1/50
K1
K2
Schemes
Schemes
Star-delta starters
LC3 F185 to F400
L1 L2 L3
1
Recommended cabling for reversal of motor rotation (standard motor, viewed from shaft end).
2 4 V1 V2 U1 W1 A2 A1 14 13 W2 6
KM2
6 2 4
KM3
6 2 4
KM1
U2 2 4 6 68 67
U1
V1
W1
F1
W2
U2
V2
F1
96
O
13 22
Remote control
21
95
l
14
153
KM1
184 154
KM2
KM1
183
KM1
171 53
KM2
56
55
172
KM2
61
KA1
KM3
62
A1
A1
KM1
A2
KM2
A2
KA1
A2
A1
54
KM3
F2
1/51
Selection guide
Detection of overtorque, no-load running, long starting times Earth fault protection (equipment protection only)
Protection against phase imbalance Protection against phase loss Fault differentiation With contact block
Manual or automatic
Manual
Manual or automatic
Manual
Remote motor starter status and commands via serial or parallel link
Motor starter management via serial link (status, commands, selection and parameter entry for alarms, log, monitoring) Isolation function Protection against overloads and short-circuits
Power at 400 V
0.06110 kW
Contactor
Contactor
Contactor
Contactor
1/52
Indication on front panel, processing by communication Reset parameters can be set to manual or automatic Indication on front panel, processing by communication Indication on front panel, processing by communication
Manual
Indication on front panel, processing by communication With communication module or control splitter box With AS-Interface or Modbus communication module (1) With AS-Interface or Modbus communication module (indication of motor load and thermal overload alarm only with Modbus communication module) (1) (1) With Modbus communication module
0.0611 kW
0.0615 kW
0.0615 kW
0.0615 kW
Quickfit solution
Contactor
Contactor
1/53
Presentation
Presentation
521288
The TeSys U starter controller is a D.O.L. starter (1) which performs the following functions: b protection and control of single-phase or 3-phase motors: v breaking function, v overload and short-circuit protection, v thermal overload protection and power switching, b control of the application: v protection function alarms, v application monitoring (running time, number of faults, motor current values, ...), v logs (last 5 faults saved, together with motor parameter values). These functions can be added by selecting control units and function modules which simply clip into the power base. The product can therefore be customised at the last moment. Setting-up accessories simplify or completely eliminate wiring between components.
Basic starter-controller
Consists of a power base and a control unit. Power base 1 Is independent of the control voltage and of the motor power. It incorporates the breaking function with a breaking capacity of 50 kA at 400 V, total coordination (continuity of service) and the switching function. b 2 ratings are available: 012 A and 032 A. b Non-reversing (LUB) and reversing (LU2B). Control units 2 These must be selected according to the control voltage, the power of the motor to be protected and the type of protection required. b Standard control unit (LUCA): satisfies the basic protection requirements for motor starters: thermal overload and short-circuit (for details see page 1/55). b Advanced control unit (LUCB, LUCC or LUCD): allows additional advanced functions such as alarm, fault differentiation, (for details see page 1/56). b Multifunction control unit (LUCM): suitable for the most sophisticated control and protection requirements (for details see page 1/57). The control units are interchangeable without rewiring and without using tools. They have a wide range of adjustment (range of 4) and low heat dissipation.
1 3
Control options
5 8
Function modules can be used to increase the functions of the starter-controller. Function modules 3 Must be used with advanced control units. 4 types are available: b thermal overload alarm (LUF W10), b thermal fault and manual reset (LUF DH11), b thermal fault and automatic or remote reset (LUF DA01 and LUF DA10), b indication of motor load (LUF V), which can also be used with the multifunction control unit. All alarm and fault information processed by these modules is available on digital contacts. Communication modules 3 The information processed is exchanged: b via a parallel bus: v parallel wiring module (LUF C00), b via a serial bus: v AS-Interface modules (ASILUF C5 and ASILUF C51), v Modbus modules (LUL C031, LUL C032 and LUL C033). They must be used in conjunction with a c 24 V control unit and require a c 24 V control voltage. Connection to other protocols such as FIPIO, Profibus-DP and DeviceNet is possible via gateway modules (LUFP). Auxiliary contact modules (LUFN) 3 3 possible configurations 2 N/O, 1 N/O + 1 N/C or 2 N/C. Add-on contact blocks 4 Indicate the following status of power base: ready, fault and pole status.
Power options
Reverser block 5 Allows a non-reversing power base to be converted to reversing operation. The reverser block (LU2M) is mounted directly beneath the power base without modifying the width of the product (45 mm). The reverser block LU6M is mounted separately from the power base when the height available is limited. Limiter-disconnector LUA LB 6 This unit is mounted directly on the power base. It allows the breaking capacity to be increased up to 130 kA at 400 V.
Setting-up accessories
Plug-in terminal blocks 7 The control terminal blocks are of the plug-in type, so allowing wiring to be prepared away from the machine or the replacement of products without rewiring. Control circuit pre wiring system 8 Numerous pre-wired accessories provide simple, clip-in connections (e.g. connection of reverser control terminals, ... (1) For use with resistive and inductive loads. Control of d.c. or capacitive loads is not possible.
1/54
Presentation
b b b b
Protection against overloads and short-circuits Protection against phase failure and phase imbalance Protection against insulation breaks (equipment protection only) Manual reset
520726
Status
Status and commands transmitted by the bus Parallel bus Serial bus
Modbus AS-Interface communication communication modules ASILUF C5 and ASILUF C51 modules LUL C031, LUL C032 and LUL C033
Status
1/55
Presentation
b b b b
Protection against overloads and short-circuits Protection against phase failure and phase imbalance Protection against insulation breaks (equipment protection only) Manual reset (remote or automatic with a function module)
Status
Alarm
Status and commands transmitted by the bus Parallel bus Serial bus
b Thermal overload signalling and manual, remote or automatic reset b Alarm b Indication of motor load
Modbus communication modules LUL C031, LUL C032 and LUL C033
Status
1/56
Presentation
b b b b b b b b
Protection against overloads and short-circuits Protection against phase failure and phase imbalance Protection against insulation breaks (equipment protection only) Reset parameters can be set to manual or automatic Protection function alarm Indication on front panel or on remote terminal via Modbus RS 485 port "Log" function "Monitoring" function, indication of main motor parameters on front panel of the control unit or via a remote terminal b Fault signalling b Overtorque, no-load running
565397
Status
Status and commands transmitted by the bus Parallel bus Serial bus
Modbus communication modules LUL C031, LUL C032 and LUL C033
Status
1/57
Application examples
520965
Application
Starting and protection of a pump.
Operating conditions
b b b b b v v b Power: 4 kW at 400 V. In: 9 A. Maximum of 10 class 10 starts per hour. Duty class S3. 3-wire control: Start button (S2), Stop button (S1), Control circuit voltage: a 230 V.
Products used
Products used Power base 12 A with screw clamp connections Standard control unit Item 1 2 Quantity Reference 1 LUB 12 1 LUCA 12FU Page 1/64 1/69
561680
Functions performed
b Short-circuit protection with level of protection of 50 kA at 400 V. b Total coordination of protection devices conforming to EN 60947-6-2 (continuity of service) in case of a short-circuit. b Electronic protection against thermal overloads with an adjustment range of 4. b Load switching (2 million operating cycles in category AC-43 at In). b Indication of motor status by N/C or N/O contact. b Interlock between the motor starter control and the selector knob position; not possible to start the motor when the knob is in the OFF position.
Scheme
1/L1 3/L2 5/L3
230 V
C.U.
2/T1
4/T2
6/T3
W1
U1
V1
A2
M 3
1/58
A1
14
13
Application examples
561681
Application
Expansion of an existing installation for improved control of its operation.
Operating conditions
Monitor the status of the motor and obtain alarm signalling by a digital contact in order to improve operation of the pump and anticipate a complete stoppage due to thermal overload.
Replace the standard control unit with an advanced control unit and insert a thermal overload alarm function module.
Advanced control unit Alarm function module 2 3 1 1 LUCB 12FU LUF W10 1/69 1/71
Functions performed
b Alarm information is generated by the advanced control unit and is processed by the thermal overload alarm function module to make it usable. b The advanced control unit includes a thermal trip Test button on its front panel.
Scheme
1/L1 3/L2 5/L3
a 230 V
C.U.
14
13
LUF W10
Alarms Module
07
08
2/T1
4/T2
6/T3
To application
W1
U1
V1
A2
a
M 3a
Other versions
The advanced control unit can provide other functions, depending on the type of function modules used (instead of the LUF W module described above): - thermal fault signalling with function modules LUF DA01, LUF DA10 or LUF DH11, - indication of motor load with the function module LUF V2. This module delivers a 4-20 mA, analogue signal which is proportional to the average 3-phase current drawn by the motor. This allows the load current to be monitored and provides access to other application functions using this value, or to predictive or preventive maintenance possibilities (replacement of the motor before it breaks down).
A1
1/59
Application examples
520969
Application
Monitoring operation of a surface pump in a water treatment plant to avoid running empty, which could lead to destruction of the pump.
Operating conditions
b b b b b Power: 15 kW at 400 V. In: 28.5 A. Duty class S1. Control circuit voltage: c 24 V. Control-command by PLC and serial link using the Modbus protocol.
Item 1 2 3 4 Quantity 1 1 1 1 Reference LUB 320 LUCM 32BL LUL C032 LU9B N11C Page 1/64 1/70 1/85 1/85
Products used
Products used Power base 32 A without connections Multifunction control unit Modbus communication module Pre-wired coil connection Connection of communication module output terminals to the coil terminals Connection cable for connecting the communication module to the serial bus T-junction
1 1
1/85 1/85
510301
Functions performed
b Short-circuit protection with level of protection of 50 kA at 400V. b Total coordination of protection devices conforming to EN 60947-6-2 (continuity of service) in case of a short-circuit. b Electronic protection against thermal overloads with an adjustment range of 4. b Load ing (1.5 million operating cycles in category AC-43 at In). b Measurement of load current and detection of no-load running by the multifunction control unit. b Interlock between the motor starter control and the selector knob position; not possible to start the motor when the knob is in the OFF position. b No-load running or operation under load. To use this function, the following parameters must be entered: v trip: the answer yes/no enables or disables the function, v time before tripping: the time period during which the value of the current must be below the tripping threshold in order to cause tripping (adjustable from 1 to 200 s). v tripping threshold: value as a % of the load current ratio in relation to the setting current. If the ratio remains below this threshold for the time specified in the previous parameter, the product trips (adjustable from 30 to 100 %). b Indication of the various motor starter status and currents.
Schemes
1/L1 3/L2 5/L3
LUCM
Multifunction Control Unit
LUL C032
Modbus Module
Modbus profile IEC 64915 Commands (Register 704) Forward running Reverse running Reserved Reset Reserved Connection test Reserved Reserved Reserved Reserved Reserved Reserved Reserved 3-phase control Reserved Reserved Reserved
Bit 0 Bit 1 Bit 2 Bit 3 Bit 4 Bit 5 Bit 6 Bit 7 Bit 8 Bit 9 Bit 10 Bit 11 Bit 12 Bit 13 Bit 14 Bit 15
Status (Register 455) Ready (available) Poles closed Fault Alarms Tripped Reserved reset enabled A1-A2 powered Motor running Motor current % (bit 0) Motor current % (bit 1) Motor current % (bit 2) Motor current % (bit 3) Motor current % (bit 4) Motor current % (bit 5) Reserved Motor starting
24 V Aux
4 5 8
C.U.
U1 2/T1
V1 4/T2
W1 6/T3
c 24 V
M 3a
Modbus
VW3 A8 306 TF03
Other functions
The multifunction control unit incorporates other control and protection functions, such as: monitoring and control of phase current, alarm, Module LUL C032 also provides a programmable output and two programmable discrete inputs.
1/60
24 V 24 V c Aux COM
Application examples
520967
Application
Starting and control of a packing machine conveyor belt.
Operating conditions
b b b b b Power: 0.37 kW at 400 V. In: 0.98 A. Duty class S1. Control circuit voltage: c 24 V Control and command by the AS-Interface cabling system.
Item 1 2 3 4 Quantity 1 1 1 1 1 Reference LUB 120 LUCA 1XBL ASILUF C5 XZ CG0142 LU9B N11C Page 1/64 1/69 1/82 1/83 1/83
Products used
Products used Power base 12 A without connections Standard control unit AS-Interface Communication module Tap-off for connecting the communication module to the serial bus Pre-wired coil connection Connection of communication module output terminals to the coil terminals
521489
Functions performed
b Short-circuit protection with level of protection of 50 kA at 400 V. b Total coordination of protection devices conforming to EN 60947-6-2 (continuity of service) in case of a short-circuit. b Electronic protection against thermal overloads with an adjustment range of 4. b Load switching (2 million operating cycles in category AC-43 at In). b Indication of motor status by N/C or N/O contact. b Interlock between the motor starter control and the selector knob position; not possible to start the motor when the knob is in the OFF position. b Start/Stop commands and Ready, Running and Stopped motor status are transmitted by the bus. The AS-Interface 7.D.F.O profile of the new AS-Interface V2 protocol, implemented in the starter-controller, ensures total compatibility with that of the LF enclosed starter range. b Indication of module operation and communication status by 2 LEDs on the front panel of the communication module. b Addressing of the module is achieved using adjustment console ASI TERV2 or console XZ MC11. Using pre-wired coil connector LU9B N11C avoids having to wire the control connections. However, easy access to the control connector on the front panel of the starter allows any control schemes required by the user to be included in the line (local controls, emergency stop, safety contact, .....)
Scheme
1/L1 3/L2 5/L3
ASILUF C5
LU9B N11C Pre wired coil
AS-Interface Module
24 V
AS-i
C.U.
+
2/T1 4/T2 6/T3 24 V
W1
U1
V1
AS-i
XZ CG0142
M 3
1/61
Application examples
520971
Application
Manual control of a 2-position turntable.
Operating conditions
b b b b b v v v b b Power: 2.2 kW at 400 V. In: 6 A. 30 starts per hour Duty class S4. 3-wire control: Pushbutton for Position 1 (S1), Pushbutton for Position 2 (S2), Stop button (S5), Stopping at the positions is achieved by limit switches S3 and S4. Control circuit voltage: a 115 V.
Products used
Products used Power base reversing, 12 A with screw clamp connections Standard control unit Item 1 2 Quantity Reference 1 LU2B 12FU 1 LUCA 12FU Page 1/65 1/69
523761
Functions performed
b Short-circuit protection with level of protection of 50 kA at 400V. b Total coordination of protection devices conforming to EN 60947-6-2 (continuity of service) in case of a short-circuit. b Electronic protection against thermal overloads with an adjustment range of 4. b Load switching (2 million operating cycles in category AC-43 at In). b Interlock between the motor starter control and the selector knob position; not possible to start the motor when the knob is in the OFF position. Electrical interlocking is ensured by pre-wired connector LU9M R1C (item 3) included on base LU2B 12. The design of the reversing power block makes mechanical interlocking unnecessary.
A3
B3
A1
B1
C.U.
2/T1
4/T2
M 3
W1
U1
V1
6/T3
115 V
1/62
A2
Application examples
520973
Application
Detection of a rock crusher blockage by monitoring the motor current.
Operating conditions
b b b b b Power: 90 kW at 400 V. In: 185 A. Duty class S1. Control circuit voltage: a 230 V Control-command by PLC and serial link using the Modbus protocol.
Item 1 2 3 4 5 6 Quantity 1 1 1 3 1 1 Reference LUT M20BL LUCM T1BL LUL C032 LUT C4001 LC1 F185P7 NS 250HMA Page 1/77 1/77 1/85 1/77
Products used
Products used Controller Multifunction control unit Modbus communication module Current transformer Contactor Circuit-breaker
Functions performed
b Short-circuit protection with level of protection of 70 kA at 400V. b Electronic protection against thermal overloads with an adjustment range of 4. b Detection of crusher blockage by monitoring the induced overcurrent. To use the "overtorque or jam" function, the following parameters must be entered : v trip: the answer yes/no enables or disables the function, v time before tripping: the time period during which the value of the current must be above the tripping threshold in order to cause tripping (adjustable from 1 to 30 s). v tripping threshold: value as a % of the load current ratio in relation to the setting current. If the ratio remains above this threshold for the time specified in the previous parameter, the product trips (adjustable from 100 to 800 %). It is possible to set the parameter for an alarm at a preset threshold under the same conditions as above. 5
523762
1 2
Scheme
3/L2 1/L1 5/L3 KA1 LUCM T1BL Multifunction Control Unit Q6 LUT M20BL S2 KA1 Controller KA1 LUL C032
Modbus Module
230 V a
LO1
S1
24 V Aux
LI1
L1 L2
L3
I.6
I.3
I.7
LI2
24 V 24 V c Aux COM
2/T1
4/T2
6/T3
4 5 8
From S1/T1, S1/T2, S1/ T3, S2/T1, S2/T2, S2/T3
4 5 8
KA1
T1
S1 S2 T2 S1
KA1 KM1 S2 T3 S1 S2
To KA1
Q6
Q6
KM1
1/L1
3/L2
5/L3
+
c 24 V
KM1
V1 4T2
W1 6T3
U1 2T1
KA1
Modbus
VW3 A8 306 TF03
M 3a
Other functions
The multifunction control unit incorporates other control and protection functions, such as: monitoring and control of phase currents, alarm, Communication module LUL C032 also provides a programmable output and two programmable inputs. 1/63
A2
A1
13
96
References
Two versions of control connection are available: b connection by screw terminals, plug-in control terminal block, b without connection. This version enables wiring to be prepared in advance and is recommended when a communication module is required (allowing the use of control connection prewiring accessories) or when a reverser block is to be mounted by the customer.
520739
561330
These bases have 2 auxiliary contacts: 1 N/O (13-14) and 1 N/C (21-22) which indicate the closed or open position of the power poles.
LUB p2 LUB p20
A low power internal contact allows power supply to the control unit to be switched off when the control knob is no longer in the ON position. The power bases must be used in conjunction with a control unit, see pages 1/68 to 1/70.
Screw clamp Screw terminals clamp terminals 1 + 2 + 3 12 +4 32 12 32
520740
12 23 12 23
9 21 9 21
1 2
4 3
LUB p2
(1) Rated breaking capacity for operation on short-circuit (Ics), see table below. For higher values, use current limiters, see page 1/67. Volts 230 440 500 690 (3) kA 50 50 10 4 (2) The various sub-assemblies are supplied assembled but they are easy to separate, as shown in the illustration. (3) For 690 V, use phase barrier LU9 SP0.
Other versions
Power bases without built-in short-circuit protection device (short-circuit protection by circuit-breaker or separate fuses). Please consult your Regional Sales Office.
1/64
References
561270
Two versions of control connection are available: b connection by screw terminals, plug-in control terminal block, b without connection. This version enables wiring to be prepared in advance and is recommended when a communication module is required, allowing the use of control connection pre-wiring accessories.
kg
These bases have two N/O common point contacts (81-82-84) which indicate nonreversing and reversing operating status.
Screw clamp Screw terminals clamp terminals Without connections 1 + 2 + 3 12 + 4 + 5 32 1 + 2 + 3 12 +5 32 12 23 12 23 9 21 9 21 LU2B 12pp LU2B 32pp LU2B A0pp LU2B B0pp 1.270 1.270 1.270 1.250
A reverser block should preferably be combined with a non-reversing power base without connections to create a reversing starter-controller. The built-in N/O (13-14) and N/C (21-22) contacts are used for electrical interlocking between the reverser block and the base; they are therefore no longer available as output contacts. The reverser block has two N/O common point contacts (81-82-84) which indicate non-reversing and reversing operating status.
32 A reverser block
1
For mounting directly beneath the power base For mounting separately from the base (screw or rail fixing)
Control
520741
Accessories
Description Control terminal block Item 4 Application Reversing power base without connections LU2B A0pp or B0 pp Reverser block LU2M B0pp for direct mounting beneath power base Reverser block LU6M B0pp for mounting separately from power base Reverser block LU6M B0pp for mounting separately from power base Item Reference LU9 M1 LU9 M1 LU9 M1 LU9M R1 Weight kg 0.025 0.025 0.025 0.030
3
7
5
Description
4
LU2B p2
520826
Other versions
7
Power bases without built-in short-circuit protection device (short-circuit protection by circuit-breaker or separate fuses). Please consult your Regional Sales Office.
1/65
Presentation, references
TeSys U starter-controllers
Add-on contact blocks and auxiliary contact modules
Contact states
Product status
References of add-on contact blocks and auxiliary contact modules Terminal referencing
or
or
LUF N20 33-34 43-44 LUF N11 43-44 LU9B N11 13-14
N/O contact N/C contact any fault any fault N/O contact product ready LUF N11 LUA1 C20 LUA1 C11 LUA1 C20 31-32 97-98 95-96 17-18 LUF N02 LUA1 C200 LUA1 C110 LUA1 C200 31-32 no terminal no terminal no terminal 41-42 block block block LU9B N11 LUA1 C11 21-22 17-18 LUA1 C110 no terminal block
or Off
0
OFF
Ready to operate Start Tripped on short-circuit Tripped on thermal overload Manual reset mode Automatic reset on thermal overload fault mode Remote reset mode N/O contact
TRIP
TRIP
References
Add-on contact blocks
561521
Signalling and composition 1 N/C fault signalling contact (95-96) and 1 N/O contact (17-18) indicating control handle in ready position 1 N/O fault signalling contact (97-98) and 1 N/O contact (17-18) indicating control handle in ready position
Connection Screw clamp terminals Without connections Screw clamp terminals Without connections
Item 1+2 1
1+2 1
0.030 0.012
Auxiliary contact modules for connection by screw clamp terminals Module with 2 contacts indicating the status of the starter-controller power poles Operation: a or c 24250 V, I th: 5 A
Composition 2 N/O contacts (33-34 and 43-44) 1 N/C contact (31-32) and 1 N/O contact (43-44) 2 N/C contacts (31-32 and 41-42) Item 3 3 3 Item 2 2 Reference LUF N20 LUF N11 LUF N02 Reference LU9B C11 LU9B C20 LU9C 1 LU9C 2 Weight kg 0.050 0.050 0.050 Weight kg 0.022 0.022 0.020 0.010
2 5
LUB + LUA1 + LUF N
Accessories
Description For use on
Blanking covers Location for auxiliary contact, 4 communication or function module Location for add-on contact blocks 5
1/66
References
533843
4 1
2
Sets of 3-pole 63 A busbars
533844
Protective end cover Terminal block for supply to one or more busbar sets
Pitch mm 45 54 45 54 45 54 54
Item 2 1 4 3
Sold in lots of 1 1 1 1 1 1 1 5 1
Unit reference GV2 G245 GV2 G254 GV2 G345 GV2 G354 GV2 G445 GV2 G454 GV2 G554 GV1 G10 GV1 G09
Weight kg 0.036 0.038 0.058 0.060 0.077 0.085 0.100 0.005 0.040
AK5 JB144
6 6
10 8
Limiterdisconnector (3) (6) Current limiters (3) Limiter cartridge Clip-in marker holder
7 + 10
kg 0.310
533845
8 10
LA9 LB920
Limiter-disconnector LUA LF1 On power base, LAD 90 (4) on reverser block, on parallel link splitter box
Phase barrier
Phase barrier LU9 SP0 must be used: b To build a UL 508 type E certified starter (Self Protected Starter). Without the phase barrier, the starter-controller is certified UL 508. b If the starter-controller is to be used on an operational voltage of 690 V.
Description Phase barrier Item 9 Application LUB or LU2B 12 or 120 LUB or LU2B 32 or 320 LUA LB1 Mounting Reference Direct on LU9 SP0 terminals L1, L2, L3 Item Reference Weight kg 0.030
561524
Description
11
12
13
Fixing kit (5) (7) 11 + 12 LU9 AP00 Door-mounted black handle/blue front plate, IP54 13 LU9 AP11 Door-mounted red handle/yellow front plate, IP54 13 LU9 AP12 (1) The maximum permissible peak current for power sockets AK5 PCpp is 6 kA. When used in association with power bases LUBpp, the prospective short-circuit current must not exceed 7 kA (2) Supplied with limiter cartridge. (3) These devices make it possible to increase the breaking capacity of the power base. (4) Sold in lots of 100. (5) The fixing kit includes a shaft extension (maximum depth 508 mm). (6) The limiter must be mounted on an LUB or LU2B power base. The limiter can therefore not be common to several motor starters. (7) To use the fixing kit with a D.O.L. reversing power base, only reverser block LU6 M must be used.
1/67
Selection
Operating characteristics
Control units Thermal overload protection Overcurrent protection Short-circuit protection Protection against phase loss Protection against phase imbalance Earth fault detection (equipment protection only) Tripping class Motor type Thermal overload test function Overtorque No-load running Long starting times Reset mode Manual Automatic or remote
Standard LUCA
LUCD
10 3-phase
10 20 Single-phase 3-phase
Parameters can be set With function module or parameters can Parameters can be set be set via the bus with a communication module, see chart below. Parameters can be set via the bus with a communication module (see below). Thermal overload alarm only with function module or communication module, see below. Possible for each type of fault. Indication on front panel of the control unit, via remote terminal, via PC or via PDA (1). With communication modules to make use of these alarms via a bus, see below. Log of the last 5 trips. Number of starts, number of trips, number of operating hours.
Alarm
"Log" function
"Monitoring" function
Display of main motor parameters on front panel of the control unit via remote terminal, via PC or via PDA (1).
(2) With module LUF W With module LUF DH11 With modules LUF DA01 and LUF DA10 With module LUF V
Thermal overload alarm Thermal overload signalling and manual reset Thermal overload signalling and automatic or remote reset Indication of motor load (analogue)
With communication module or via Modbus port on control unit LUCM (2)
Starter status (ready, running, fault) Reset mode Alarm Remote reset via the bus Indication of motor load Fault signalling and differentiation Remote programming and monitoring of all functions "Log" function "Monitoring" function Built-in function (1) PDA: Personal Digital Assistant. (2) Mounting possibilities: 1 function module or 1 communication module. Function provided with accessory With any communication module Parameters can be set via the bus With Modbus modules LUL C031, LUL C032 and LUL C033 (thermal overload alarm only). With Modbus modules LUL C031, LUL C032 and LUL C033 and Modbus port on the control unit (alarm possible for all types of fault).
With Modbus modules LUL C031, LUL C032 and LUL C033 and Modbus port on the control unit.
1/68
References
530655
Description
1 5 2
1 2 3 4 5
Extraction and locking handle Test button (on advanced control unit only) Ir adjustment dial Locking of settings by sealing the transparent cover Sealing of locking handle
Setting range Clip-in mounting on power base Rating A 12 12 12 12 32 32 and and and and 32 32 32 32 Reference to be completed by adding the voltage code (1) LUCA LUCA LUCA LUCA LUCA LUCA X6pp 1Xpp 05pp 12pp 18pp 32pp Weight
520736
(1) Standard control circuit voltages: Volts 24 4872 110240 c BL (2), (3) a B c or a ES (4) FU (5) (2) Voltage code to be used for a starter-controller with communication module. (3) d.c. voltage with maximum ripple of 10 %. (4) c : 4872 V, a : 48 V. (5) c : 110220 V, a : 110...240 V. LUB p2 + LUCB pppp
1/69
References
530656
Description
6 1 2 3 5
LUCM ppBL
1 Extraction and locking handle 2 Built-in display window (2 lines, 12 characters) 3 4-button keypad 4 c 24 V auxiliary power supply 5 Modbus RS485 communication port. Connection by RJ45 connector. 6 Sealing of locking handle The display window 2 and keypad 3 allow: b in configuration mode: local configuration of protection functions and alarms, b in run mode: display of parameter values and events. The Modbus communication port 5 is used to connect: b an operator terminal, b a PC, b a Personal Digital Assistant (PDA).
520737
LUCM X6BL LUCM 1XBL LUCM 05BL LUCM 12BL LUCM 18BL LUCM 32BL
Operator terminal
This compact Magelis terminal enables the parameters of multifunction control unit LUCM to be read and modified. It is supplied pre-configured to provide dialogue with 8 TeSys U starter-controllers (Modbus protocol, application pages and alarm pages loaded). Starter-controller alarm and fault management takes priority.
Language Multi-language (3) XBT NU400 Function Display window 4 lines of 20 characters Length Supply voltage c 24 V Reference XBT NU400 Weight kg 0.150
521335
1/70
References
Function modules
Output Item Application Reference Weight kg
Thermal overload signalling and manual reset Module LUF DH11 makes it possible to differentiate thermal overload and shortcircuit faults. (The short-circuit fault can then be signalled via add-on contact blocks LUA1 C). The module includes two contacts for thermal overload signalling, as well as an LED on the front panel. To reset the motor starter, the operator must use the rotary knob on the power base. The module can only be used with an advanced control unit and requires an a/c 24240 V external powr supply.
533846
1 N/O + 1 N/C
a or c 24250 V
LUF DH11
0.060
Thermal overload signalling and automatic or remote reset These modules make it possible to differentiate thermal overload and short-circuit faults. (The short-circuit fault can then be signalled via add-on contact blocks LUA1 C). The modules include one contact for thermal overload signalling, as well as an LED on the front panel. A second contact (terminals Z1-Z2) must be wired in series with terminal A1 of the motor starter. In the event of a thermal overload fault, this wiring allows motor control to be switched off. The rotary knob on the power base will then stay in the "ready position" . Resetting of the motor starter is automatic after the required motor cooling time if terminals X1-X2 are linked by a strap, or remote by pulsed closing of a volt-free contact connected to terminals X1-X2. These modules can only be used with an advanced control unit and require an a/c 24240 V external powr supply.
Note : Terminals X1-X2 are not isolated from the signalling module power supply. For remote resetting, use a volt-free contact specifically for each module to be reset. 1 N/C 4 a or c 24250 V LUF DA01 1 NO 4 a or c 24250 V LUF DA10
0.055 0.055
% 200
100
Thermal overload alarm Through load shedding, this module makes it possible to avoid stoppages in operation due to overload tripping. Imminent thermal overload tripping is displayed as soon as the thermal state exceeds the threshold of 105 % (hysteresis = 5 %). Signalling is possible via an LED on the front panel of the module and externally by an N/O relay output. It can only be used with an advanced control unit, from which it takes its power.
1 2 3
1 N/O 1 2.2 kW 2 4 kW 3 7.5 kW
12 mA 20 mA
510445
a or c 24250 V
LUF W10
0.055
Indication of motor load This module provides a signal which is representative of the motor load status (I average/Ir). b I average = average value of the rms currents in the 3 phases, b Ir = value of the setting current. The value of the signal (4-20 mA) corresponds to a load status of 0 to 200 % (0 to 300 % for a single-phase load). It can be used with an advanced or multifunction control unit. Module LUF V2 requires a c 24 V external power supply.
4 - 20 mA 2 LUF V2 0.050
1/71
Presentation, functions
534513
Presentation
The PowerSuite software workshop for PC is a user-friendly tool designed for setting up control devices for the following Telemecanique brand motors: b TeSys U controller-starters b Altistart soft start/soft stop units b Altivar variable speed drives. It includes various functions designed for setup phases such as: b Preparing configurations b Start-up b Maintenance. In order to simplify the start-up and maintenance phases, the PowerSuite software workshop can use the Bluetooth wireless link.
Functions (1)
PowerSuite screen on PC Installed base management
Preparing configurations The PowerSuite software workshop can be used on its own to generate the device configuration. It can be saved, printed and exported to office automation software. The PowerSuite software workshop can also be used to convert: b An Altivar 28 drive configuration to an Altivar 31 drive configuration b An Altivar 38 drive configuration to an Altivar 61 drive configuration b An Altivar 58 or Altivar 58F drive configuration to an Altivar 71 drive configuration. Start-up When the PC is connected to the device, the PowerSuite software workshop can be used to: b Transfer the generated configuration b Adjust b Monitor. This option has been enhanced with new functions such as: v The oscilloscope v The high speed oscilloscope (minimum time base: 2 ms) v Displaying communication parameters b Control b Save the final configuration.
533181
Maintenance In order to simplify maintenance operations, the PowerSuite software workshop can be used to: b Compare the configuration of a device currently being used with a saved configuration b Manage the users installed base of equipment, in particular: v Organize the installed base into folders (electrical equipment, machinery, workshops, etc.) v Store maintenance messages v Simplify Ethernet connection by storing the IP address.
533182
User interface The PowerSuite software workshop can be used to: b Present the device parameters arranged by function in the form of illustrated views of diagrams or simple tables b Customize the parameter names b Create: v A user menu (choice of particular parameters) v Monitoring control panels with graphic elements (cursors, gauges) b Perform sort operations on the parameters b Display text in five languages (English, French, German, Italian and Spanish). The language changes immediately and there is no need to restart the program. It also has online contextual help: b On the PowerSuite tool b On the device functions by direct access to the user manuals.
(1) Some functions are not available for all devices. See the table of function availability, page 1/73. References: page 1/74
1/72
Functions (continued)
Function availability for the PowerSuite software workshop Functions not listed in the table are available for all devices.
Function available with devices Controllerstarter TeSys U Soft start/soft Drives stop unit ATS 48 ATV 11
1
ATV 31 ATV 61 ATV 71
Monitoring Oscilloscope High speed oscilloscope Display of communication parameters Control Customization of parameter names Creation of a user menu Creation of monitoring control panels Sort operation on parameters Functions available Functions not available
PowerSuite
(1) Modbus communication bus The PowerSuite software workshop can be connected directly to the device terminal port or Modbus network port via the serial port on the PC. Two types of connection are possible: b With a single device (point-to-point connection), using a VW3 A8 106 PC serial port connection kit b With a number of devices (multidrop connection), using the XGS Z24 interface. Ethernet TCP/IP communication network The PowerSuite software workshop can be connected to an Ethernet TCP/IP network. In this case, the devices can be accessed: b Using a VW3 A58 310 communication card for the Altivar 61 and 71 drives b Using a 174 CEV 300 20 Ethernet-Modbus bridge. Bluetooth wireless link The PowerSuite software workshop can communicate via a Bluetooth radio link with a device equipped with a Bluetooth - Modbus VW3 A8 114 adapter. The adapter plugs into the device terminal port or Modbus network port and has a range of 10 m (class 2). If the PC does not have Bluetooth technology, use the VW3 A8 115 USB-Bluetooth adapter.
Connections
522793
Modbus bus
ATV 31
ATV 61
ATV 71
TeSys U
ATS 48
PowerSuite
Bridge
Modbus bus
Remote maintenance Using a simple Ethernet connection, the PowerSuite software workshop can be used for remote monitoring and diagnostics. When devices are not connected to the Ethernet network, or it is not directly accessible, various remote transmission solutions may be possible (modem, teleprocessing gateway, etc.). Please consult your Regional Sales Office.
(1) Please refer to the compatibility table on page 1/75. (2) Please refer to our specialist Automation platform Modicon Premium and Unity - PL7 software and Automation platform Modicon TSX Micro - PL7 software catalogues.
ATV 31
ATS 48
ATV 61
ATV 71
Ethernet connection
1/73
References
Composition
Reference
VW3 A8 104
VW3 A8 114
b 1 program for PC in English, French, German, Italian VW3 A8 104 and Spanish b Variable speed drive and starter technical manuals. PowerSuite update b 1 program for PC in English, French, German, Italian VW3 A8 105 0.100 CD-ROM (1) and Spanish b Variable speed drive and starter technical manuals. Connection kit for PC serial b 1 x 3 m cable with 2 RJ45 connectors VW3 A8 106 0.350 port b 1 RS 232/RS 485 converter with one 9-way female SUB-D for point-to-point Modbus connector and 1 RJ45 connector connection b 1 converter for the ATV 11 drive, with one 4-way male connector and one RJ45 connector b 1 RJ45/9-way male SUB-D adapter for connecting ATV 38/58/58F drives b 1 RJ45/9-way female SUB-D adapter for connecting ATV 68 drives. RS 232-RS 485 interface 1 multidrop Modbus converter for connection XGS Z24 0.105 for multidrop Modbus connection to screw terminals. Requires a 24 V c (20...30 V), 20 mA power supply (3). b 1 Bluetooth adapter (10 m range, class 2) VW3 A8 114 0.155 Modbus-Bluetooth adapter (2) with 1 RJ45 connector b 1 x 0.1 m cable with 2 RJ45 connectors for PowerSuite b 1 x 0.1 m cable with 1 RJ45 connector and 1 mini DIN connector for TwidoSoft b 1 RJ45/9-way male SUB-D adapter for connecting ATV 38/58/58F drives. This adapter is required for a PC which is not equipped VW3 A8 115 0.290 USB-Bluetooth adapter with Bluetooth technology. It is connected to a USB port on the PC. for PC Range of 10 m (class 2). (1) Updates a version u V1.50 with the latest available version. For versions < V1.50, you should order the PowerSuite CD-ROM, VW3 A8 104. (2) Can also be used to communicate between a Twido PLC and the TwidoSoft software workshop. (3) Please consult our Interfaces, I/O splitter boxes and power supplies catalogue.
Weight kg 0.100
533188
1/74
Compatibility
Modbus Ethernet (device equipped with an Ethernet TCP/IP card) Ethernet via Modbus Ethernet bridge Bluetooth Compatible software versions Incompatible software versions
1/75
Presentation, combinations
TeSys U controllers
Presentation
Above 32 A, the TeSys U controller provides a motor starter management solution identical to that provided by TeSys U starter-controllers. Used in conjunction with a short-circuit protection device and a contactor, it provides a motor starter whose functions are the same as those of a TeSys U starter-controller and, in particular, provides the following functions: overload protection, motor starter control and application monitoring.
Composition
It consists of a control unit whose adjustment range is compatible with the secondary of current transformers, plus a control base which also allows fitment of a function module or a communication module. It requires a c 24 V external power supply. The secondaries of current transformers, the c 24 V power supply, the 10 inputs and the 5 outputs are connected by screw terminal block.
Reference NS80HMA NS80HMA NS80HMA NS80HMA NS100HMA NS160HMA NS160HMA NS250HMA NS250HMA NS400HMA NS400HMA NS630HMA NS630HMA NS630HMA
Rating A 50 50 80 80 100 150 150 220 220 320 320 500 500 500
Irm (2) A 500 650 880 1040 1300 1350 1800 2200 2640 3200 4160 5000 5500 6000
Reference (3) LC1 D40 LC1 D50 LC1 D65 LC1 D80 LC1 D95 LC1 D115 LC1 D150 LC1 F185 LC1 F225 LC1 F265 LC1 F330 LC1 F400 LC1 F400 LC1 F500
Reference LUTM + LUTM + LUTM + LUTM + LUTM + LUTM + LUTM + LUTM + LUTM + LUTM + LUTM + LUTM + LUTM + LUTM + LUCp LUCp LUCp LUCp LUCp LUCp LUCp LUCp LUCp LUCp LUCp LUCp LUCp LUCp
Reference 3x 3x 3x 3x 3x 3x 3x 3x 3x 3x 3x 3x 3x 3x LUT LUT LUT LUT LUT LUT LUT LUT LUT LUT LUT LUT LUT LUT C0501 C1001 C1001 C1001 C1001 C2001 C2001 C2001 C4001 C4001 C4001 C4001 C4001 C8001
With fuses
Standard power ratings Switch of 3-phase motors 50-60 Hz disconnector-fuse in category AC-3 400/415 V P Ie Reference kW A 18,5 35 GS1 F 22 42 GS1 J 30 57 GS1 J 37 69 GS1 J 45 81 GS1 J 55 100 GS1 L 75 135 GS1 L 90 165 GS1 N 110 200 GS1 N 132 240 GS1 QQ 160 285 GS1 QQ 200 352 GS1 S 220 388 GS1 S 250 437 GS1 S 315 555 GS1 S (1) Product marketed under the Merlin Gerin brand. (2) Irm: setting current of the magnetic trip (3) For reversing operation, replace the prefix LC1 with LC2. aM fuses Contactor TeSys U controller Current transformers
Size 14 x 51 22 x 58 22 x 58 22 x 58 22 x 58 T0 T0 T1 T1 T2 T2 T3 T3 T3 T3
Rating A 40 50 80 100 100 125 160 200 250 315 400 500 500 500 630
Reference (3) LC1 D40 LC1 D50 LC1 D65 LC1 D80 LC1 D95 LC1 D115 LC1 D150 LC1 F185 LC1 F225 LC1 F265 LC1 F330 LC1 F400 LC1 F400 LC1 F500 LC1 F630
Reference LUTM + LUTM + LUTM + LUTM + LUTM + LUTM + LUTM + LUTM + LUTM + LUTM + LUTM + LUTM + LUTM + LUTM + LUTM + LUCp LUCp LUCp LUCp LUCp LUCp LUCp LUCp LUCp LUCp LUCp LUCp LUCp LUCp LUCp
Reference 3x 3x 3x 3x 3x 3x 3x 3x 3x 3x 3x 3x 3x 3x 3x LUT LUT LUT LUT LUT LUT LUT LUT LUT LUT LUT LUT LUT LUT LUT C0501 C1001 C1001 C1001 C1001 C2001 C2001 C2001 C4001 C4001 C4001 C4001 C4001 C8001 C8001
1/76
References
References
532083
Control units
Description Advanced Class 10 20 Multifunction 5 to 30 For motor Setting range type 3-phase 0.351.05 3-phase 3-phase 0.351.05 0.351.05 Reference LUCB T1BL LUCD T1BL LUCM T1BL Weight kg 0.140 0.140 0.175
Current transformers
LUT M + LUCM T1BL + LUTC pp Operating current Primary Secondary 30 1 50 100 200 400 800 1 1 1 1 1 Reference LUT C0301 LUT C0501 LUT C1001 LUT C2001 LUT C4001 LUT C8001 Weight kg 0.200 0.200 0.200 0.200 0.430 0.600
Function modules and communication modules The TeSys U controller is compatible with the modules listed below. b Thermal overload alarm module LUF W10 (1), see page 1/71. b Motor load indication module LUF V2, see page 1/71. b Modbus communication modules LUL C032 and LUL C033, see page 1/84.
(1) Module LUF W10 is only compatible with control units LUCB T1BL and LUCD T1BL .
1/77
Dimensions, mounting
TeSys U controllers
Dimensions
1
163 114 173
45
Mounting
73
114
30
171
1/78
Schemes
Schemes
Reversing controller LUT M
LUTM S2 S1 L1 L2 L3 I.1 I.2 I.3 I.4 LUTM
24 V Aux.
1
LUTM
+
I.10
Local/remote
I.5
I.6
I.7
I.8
LUTM
13/NO
23/NO
96/NO
97/NC
95
98
KM1
KM2
95
96
97
98
05
(1)
(1)
05
06/NC
Channel 1
Channel 2
06
13
23
I.5 RST
I.7 SR
I.6 SF
I.1
I.2
I.3
I.4
Reset
AV
KM1
AR
KM2
Q1 Trip
Stop
External fault
Control for Modbus communication modules LUL C032 and LUL C033
KM1
KM2
24 V c 24250 V a
Any fault
Man 1
Man 2
KM1
Stop
KM2
AU
Modbus network port Communication module
95
96
97
98
05
COM
OA1
OA3
LO1
LI1
Channel 1 Channel 2
I.5 RST
I.7 SR
I.6 SF
I.1
I.2
I.3
I.4
Free
Free
KM1
Reset KM2
Q1 Trip
Q1 On
AU
Local/ remote
(1) The contacts are represented with controller powered up and not in a fault condition.
24 V c
LI2
Any fault
06
13
23
24 V c
I.9
1/79
References
Architecture
1 Parallel wiring module
LUF C00
4
2 Pre-wired coil connection
LU9B N11C
3 Connection cable LU9 R p with
2 1
To PLC
2 1
one RJ45 connector at each end 4 Splitter box LU9 G02 for 8 motor starters with channel connections on the PLC side by 2 HE 10 connectors and on the starter-controller side by 8 RJ45 connectors. 5 Connection cable TSX CDPppp with one HE 10 connector at each end.
520836
6
6 7
Outputs for starter commands RJ45 connector for connecting to splitter box
531810
10 9
11 12 12
(1) Please consult our "Power Control and connection components catalogue. (2) Please consult our "Distributed I/O Advantys STB, the open device integration I/O system" catalogue.
Dedicated parallel interface module (STB EPI 2145) 9 Power base 10 c 24 V control unit (LUC B/D/C/M pp BL) 11 Parallel wiring module (LUF C00), 12 Options: add-on contact blocks, reverser blocks
1/80
References
520813
2
LUB + LUF C00 + LU9B
b Wire link: Allows insertion, for example, of an emergency stop control or a voltage interface. This type of connection must be used for a reversing starter-controller assembled using an LU6M reverser block for separate mounting. When reverser block LU6M and the power base are mounted side-by-side, a pre-wired connector LU9M RC may be used.
1 8
AWG 22
mm 2 0.324
m 0.5 1 2 3 5 1 2 3 3 5
TSX CDP 053 TSX CDP 103 TSX CDP 203 TSX CDP 303 TSX CDP 503 ABF H20 H100 ABF H20 H200 ABF H20 H300 TSX CDP 301 TSX CDP 501
kg 0.085 0.150 0.280 0.410 0.670 0.080 0.140 0.210 0.400 0.660
28
0.080
Bare wires
HE 10 20-way
22
0.324
(1) Allows "run" and "fault" status of each starter-controller to be fed back to the PLC and transmits commands.
1/81
References
Architecture Communication modules ASI LUF C5 or ASI LUF C51 2 Tap-off XZ CG0142 3 Pre-wired coil connection LU9B N11C
1
2
c 24 V AS-Interface
4
531118
D0 D1 D2 D3
Module ASILUF C51 incorporates wide mounting rail. The various operating states of the modules (AS-Interface voltage present, communication fault, addressing fault,) are indicated on the front panel by 2 LEDs (green 4 and red 5). Operation of the modules is continuously monitored by auto-testing, in a way that is totally transparent to the user. The incorporation of AS-Interface V.2.1 functions allows diagnostics to be performed on the modules, either remotely via the line or locally via the ASI TERV2 addressing terminal. The communication modules must be connected to a c 24 V auxiliary supply and must be used in conjunction with a c 24 V control unit, LUC p ppBL. The product is supplied with a yellow connector 6 for connection to the AS-Interface system, a black connector 7 for connection to the c 24 V auxiliary supply and a black connector 8 for connection of the outputs.
Description Communication modules Item 1 1 Reference ASI LUF C5 ASI LUF C51 Weight kg 0.065 0.065
Green LED: AS-Interface voltage present Red LED: AS-Interface or module fault 6 Outputs for starter commands 7 Yellow connector for connection to the AS-Interface system 8 Black connector for connection to c 24 V auxiliary power supply
1/82
References (continued)
531121
b Wire link Allows insertion, for example, of an Emergency stop control or a voltage interface. This type of connection must be used for a reversing starter-controller assembled using an LU6M reverser block for separate mounting. When reverser block LU6M and the power base are mounted side-by-side, a pre-wired coil connection LU9M RC may be used.
(1)
Achieved by using a tap-off for connection to 2 ribbon cables: b 1 for AS-Interface (yellow). b 1 for separate c 24 V supply (black).
1 5
Description Tap-off Length m 2 Reference XZ CG0142 Weight kg 0.265
ASI TERV2
0.500
XZ MG12
0.070
Software set-up
XZ MC11
561421
ASI TERV2
AS-Interface configuration is carried out using PL7 Micro/Junior/Pro software. From the module declaration screen, it is possible to configure all the slave devices corresponding to all the AS-Interface I/O. Configuration is carried out by following the instructions on the screen.
1/83
References
Bus topology
4 6
2 1
2 1
2 1
2 1
To PLC
5
1 2 3 4 5 6
5 6
Communication modules LUL C031, LUL C032 or LUL C033 Pre-wired coil connection LU9B N11C Connection cable with one RJ45 connector at each end VW3 A8 306 Rpp Modbus hub LU9 GC3 with channel connections to PLC and to starter-controller with RJ45 connectors, T-junction VW3 A8 306 TFpp LIne terminator VW3 A8 306 R
Information carried by the bus Depends on the type of control unit used.
Control unit Starter status (ready, running, fault) Alarms (overcurrent, ...) Thermal overload alarm Remote reset via the bus Indication of motor load Fault signalling and differentiation Remote programming and monitoring of all functions "Log" function "Monitoring" function Start and Stop commands Functions performed Standard Advanced Multifunction
For more detailed information, please refer to User's Manual LU9 CD1, see page opposite.
1/84
References
LUL C031
535175
LUCB T ppBL LUCM T ppBL V2.11 (1) (1) And higher versions. Association not permitted.
535176
7 8 9 10 11 12
Module status signalling LED 24 V supply connection RJ45 connector for RS485 Modbus link 2 discrete inputs 1 discrete output Outputs for starter commands
520810
b Wire link: Allows insertion, for example, of an emergency stop control or a voltage interface. This type of connection must be used for a reversing starter-controller assembled using an LU6M reverser block for separate mounting. When reverser block LU6M and the power base are mounted side-by-side, a pre-wired connector LU9M RC may be used.
2
520811
1
On CD-Rom
Weight kg 0.022
7
LU2B + LUL C03p + LU9M
(1) Fitted with 2 RJ45 female connectors (bus side) and a 0.3 m or 1 m length cable supplied with an RJ45 male connector (station side). (2) The CD-Rom contains user's manuals for the AS-Interface and Modbus communication modules, multifunction control units and gateway modules, as well as the gateway programming software. (3) English, French, German, Italian, Spanish.
1/85
Presentation
Communication gateways LUF P allow connection between Modbus and field buses such as Fipio, Profibus DP or DeviceNet. After configuration, these gateways manage information which can be accessed by the Modbus bus and make this information available for read/write functions (command, monitoring, configuration and adjustment) on the field buses. An LUF P communication gateway consists of a box which can be clipped onto a 35 mm omega rail, allowing connection of up to 8 Slaves connected on the Modbus bus. Example of architecture
Configuration of gateway by PC
TeSys U starter-controllers
LUF P
(1) Modbus
561511
1
(1) Connection kit for PowerSuite software workshop.
ATS 48 ATV 31
Description
Front panel of the product 1 LED indicating : - communication status of the Modbus buses, - gateway status, - communication status of the Fipio, Profibus DP or DeviceNet bus. 2 Connectors for connection to Fipio, Profibus DP or DeviceNet buses.
561512
Underside of product 3 RJ45 connector for connection on the Modbus bus 4 RJ45 connector for link to a PC 5 c 24 V power supply 3 4
Software set-up
For the Fipio bus, software set-up of the gateway is performed using either PL7 Micro/Junior/Pro software or ABC Configurator software. For the Profibus DP and DeviceNet buses, software set-up is performed using ABC Configurator. This software is included: b in the PowerSuite software workshop for PC (see page 1/74), b in the TeSys U user's manual.
1/86
Characteristics
Bus type Environment Ambient air temperature Degree of protection Electromagnetic compatibility Conforming to IEC 60664 Around the device Fipio Profibus DP DeviceNet Degree of pollution: 2 C + 5+ 50 IP 20 Conforming to IEC 50081-2: 1993 Conforming to IEC 61000-6-2: 1999 y8 By RJ45 connector conforming to Schneider Electric RS485 standard By RJ45 connector, with PowerSuite connection kit By SUB D9 female By SUB D9 female By 5-way removable connector connector screw connector V External supply, c 24 10 % mA 280 mA 100 By LED on front panel FED C32 or FED C32P 26 configurable words (1) 122 configurable words 256 configurable words 26 configurable words (1) 122 configurable words 256 configurable words By gateway mini messaging facility (PKW) (1) If the gateway is configured using PL7 and not ABC Configurator, the I/O capacity is limited to a total of 26 words. For use with TeSys U starter-controllers, Altistart 48, Altivar 31 With bus type Fipio/Modbus Profibus DP/Modbus DeviceNet/Modbus Connectors 1 RJ45 type connector and one end with stripped wires 2 RJ45 type connectors 2 RJ45 type connectors 2 RJ45 type connectors 1 SUB-D 9 male connector 1 SUB-D 9 male connector 1 SUB-D 9 male connector Reference LUF P1 LUF P7 LUF P9 Reference Weight kg 0.245 0.245 0.245
Emission Immunity Number of Modbus slaves which can be connected Connection Modbus To a PC Field bus
References
Description Communication gateways
Connection accessories
822631
Length m 3 0.3 1 3
Weight kg VW3 A8 306 D30 0.150 VW3 A8 306 R03 VW3 A8 306 R10 VW3 A8 306 R30 TSX FP ACC12 490 NAD 911 04 490 NAD 911 03 0.050 0.050 0.150 0.040
822713
Connectors
Documentation
Description User's manual for TeSys U range Medium Language Reference Weight kg 0.022
CD-Rom Multilingual: English, French, German, Italian, LU9 CD1 (2) Spanish (2) This CD-Rom contains user's manuals for AS-Interface and Modbus communication modules, multifunction control units and gateways, as well as for the gateway programming software, ABC Configurator.
Dimensions
= 75 = 120
27
1/87
Characteristics
Environment
Product certifications
UL, CSA Pending: BV, GL, LROS, DNV, ABS, RINA IEC/EN 60947-6-2, CSA C22-2 N14, Type E UL 508 type E: with phase barrier LU9 SP0 690
Conforming to standards Rated insulation voltage (Ui) Conforming to IEC/EN 60947-1, overvoltage category III, degree of pollution: 3 Conforming to UL508, CSA C22-2 n14 Conforming to IEC/EN 60947-6-2 Conforming to IEC/EN 60947-1 appendix N V
V kV V
600 6 Between the control or auxiliary circuit and the main circuit: 400 Between the control and auxiliary circuits: 400 IP 40 IP 20 IP 20
Degree of protection Front panel outside connection Conforming to IEC/EN 60947-1 zone (protection against Front panel and wired terminals direct finger contact) Other faces Protective treatment Conforming to IEC/EN 60068 Conforming to IEC/EN 60068-2-30 Conforming to IEC/EN 60068-2-11 Storage Operation
TH Cycles 12 h 48 C - 40+ 85 C Power bases and standard and advanced control units: - 25 + 70. (At temperatures above 60C and up to 70C, for Ie = 32 A, leave a minimum gap of 9 mm between products). Power bases and multifunction control units: - 25+ 60. (At temperatures above 45 C, leave a minimum gap of 9 mm between products. At temperatures above 55 C up to 60 C, leave a gap of 20 mm between products.) m 2000
Maximum operating altitude Operating positions In relation to normal vertical mounting plane
30 90 90
30
Flame resistance Conforming to UL 94 Conforming to IEC/EN 60695-2-12 C C V2 960 (parts supporting live components) 650 Cadmium and silicone-free, recyclable Power poles open: 10 gn Power poles closed: 15 gn Power poles open: 2 gn Power poles closed: 4 gn In open air: 8 - Level 3 On contact: 8 - Level 4 10 - Level 3 All circuits except for serial link: 4 - Level 4 Serial link: 2 - Level 3 Common mode 2 Not applicable 10 Serial mode 1
Environmental restrictions Shock resistance 1/2 sine wave = 11 ms Vibration resistance 5300 Hz Immunity to electrostatic discharge Immunity to radiated highfrequency disturbance Immunity to fast transient currents Immunity to dissipated shock waves
Conforming to IEC/EN60068-2-27 (1) Conforming to IEC/EN 60068-2-6 (1) Conforming to IEC/EN 61000-4-2 kV kV Conforming to IEC/EN 61000-4-3 V/m Conforming to IEC/EN 61000-4-4 kV kV
Conforming to IEC/EN 60947-6-2 kV Uc a 24240 V, Uc c 48220 V Uc = 24 V c Immunity to conducted high- Conforming to IEC/EN 61000-4-6 V frequency disturbance (1) Without modifying the contact states, in the most unfavourable direction.
1/88
Characteristics
LUB 12 + LUCM
LUB 32 + LUCM
LU2M LU6M
Drop-out
I rms sealed
Resistance to micro-breaks Resistance to voltage drops IEC/EN 61000-4-11 Mechanical durability In millions of operating cycles Maximum operating rate In operating cycles per hour
1/89
Characteristics
Specific characteristics of power bases LU2B and reverser blocks LU2M or LU6M
V V V
Specific characteristics of auxiliary contacts in modules LUF N, of auxiliary contacts LUA1 and of reverser blocks LU2M and LU6M
Rated operating voltage (Ue) Rated insulation Conforming to IEC/EN 60947-5-1 voltage (Ui) Conforming to UL, CSA Operational power of contacts Conforming to IEC/EN 60947-5-1 a.c. supply, categories AC-14 and AC-15 Electrical durability (valid for up to 3600 operating cycles/hour) on an inductive load such as the coil of an electromagnet: making current (cos 0.7) = 10 times the power broken (cos = 0.4). V VA VA VA 24 60 16 4 48 120 32 8 115 280 80 20 230 560 160 40 400 960 280 70 440 600 1050 1440 300 80 420 100 d.c. supply, category DC-13 Electrical durability (valid for up to 1200 operating cycles/hour) on an inductive load such as the coil of an electromagnet, without economy resistor, the time constant increasing with the load. V W W W 24 120 70 25 48 90 50 18 125 75 38 14 250 68 33 12 V V V Up to a 250; c 250 250 250
1 8 7 6 5 4 3 2 250 V
24 V 48 V 125 V
0,1 0,1
0,2
0,3 0,4
6 8 10 5 7 9 Current broken in A
0,1 0,1
0,2
0,3 0,4
4 6 8 10 5 7 9 Current broken in A
1/90
Characteristics
Short-circuit protection
Short-circuit protection
bit/s ms
Display
Auxiliary supply
V W
Configuration table for protection devices and alarms on multifunction control units LUCM
Adjustment of tripping threshold Factory setting Factory setting Range Default value Activated (1) 317 Ir 14.2 Activated (1) Activated 0.1532 A (2) Ir min Tripping Alarm Adjustment of time before tripping Range Default value Class: 530 5 Adjustment of alarm threshold Range Default value 10100 % of 85 % the thermal state 0.25 Ir min 0.3 Ir min 1030 % 10 % 18 Ir 2 Ir 0.31 Ir 0.5 Ir 18 Ir Ir
Overcurrent Overload
Earth fault Phase imbalance Torque limitation No-load running Long starting times
Activated Activated Deactivated Deactivated Deactivated Factory setting Manual 120 s 3-phase motor Self-cooled English Average current
0.1 s 5s 5s 10 s 10 s
(1) This function cannot be deactivated. (2) The setting range depends on the rating of the control unit used.
1/91
Characteristics
Rated insulation voltage (Ui) conforming to standard IEC/EN 60947-1 Conventional thermal current (Ith) conforming to standard IEC/EN 60947-1 Operating threshold Breaking capacity Mounting Connection Solid cable Flexible cable without cable end Flexible cable with cable end Screwdriver Tightening torque
V A I rms kA V kA
690 32 50 440 690 130 70 Directly on the upstream terminals of the starter-controller
1 2 1 2 1 2
690 35
1 2 1 2 1 2
1 N/O
1/92
Characteristics
Signal characteristics with advanced control unit Signal characteristics with multifunction control unit Supply Modules type Product certification AS-Interface profile Ambient air temperature Cycle time AS-Interface supply Current consumption
Auxiliary supply Number of outputs Switching capacity of the solid state outputs Indication/diagnostics Module type Physical interface Connector Protocol Maximum transmission speed Maximum return time Addressing Ambient air temperature Logic inputs
bit/s ms C Number Supply Input current Voltage Current Change to state 1 Change to state 0 V mA V mA ms ms
Nominal input values Response time Input type Solid state outputs
Number Supply Max. current Protection gI fuse Current consumption On 24 V supply for the outputs Switching capacity of the solid state outputs Indication/diagnostics
V mA A mA
Connection characteristics
Module type
Connectors Flexible cable without cable end Flexible cable Without insulated with cable end ferrule With insulated ferrule Solid cable without cable end Conductor size Tightening torque Flat screwdriver
3.81 0.141 0.140.75 0.251 0.250.34 0.250.5 0.5 0.141 0.140.5 AWG 26 to AWG 16 0.220.25 2.5
N.m mm
1/93
Characteristics
Environment
Control base and control unit type Product certifications Conforming to standards V Rated insulation voltage Conforming to IEC/EN 60947-1, of the outputs overvoltage category III, (Ui) degree of pollution: 3 Conforming to UL508, CSA C22-2 V n14 Rated impulse withstand Conforming to IEC/EN 60947-4-1 kV voltage of the outputs (Uimp) Degree of protection Front panel (outside connection zone) To IEC/EN 60947-1 Front panel and wired terminals (protection against Other faces direct finger contact) Protective treatment Conforming to IEC/EN 60068 Cycles h C C m
LUT M + LUCB T1BL or LUCD T1BL LUT M + LUCM T1BL or LUL C without LUL C UL, CSA Pending: BV, GL, LROS, DNV, PTB IEC/EN 60947-4-1, UL 508, CSA C22-2 N14 250
250 4
Conforming to IEC/EN 60068-2-30 Conforming to IEC/EN 60068-2-11 Ambient air temperature Storage around the device Operation Maximum operating altitude Operating positions Without derating In relation to normal vertical mounting plane
- 25+ 60
30 90 90
30
Flame resistance Conforming to UL 94 Conforming to IEC/EN 60695-2-12 C C V2 960 (parts supporting live components) 650 15 gn 4 gn kV kV V/m kV kV V In open air: 8 - Level 3 On contact: 6 - Level 3 10 - Level 3 CT outputs and inputs: 4 - Level 4 Inputs and supply: 2 - Level 3 10
Shock resistance 1/2 sine wave = 11 ms Vibration resistance 5300 Hz Immunity to electrostatic discharge Immunity to radiated fields Immunity to fast transient currents
Conforming to IEC/EN60068-2-27 (1) Conforming to IEC/EN 60068-2-6 (1) Conforming to IEC/EN 61000-4-2
Immunity to radio Conforming to IEC/EN 61000-4-6 electrical fields Control base and control unit relays Immunity to dissipated Conforming to IEC/EN 60947-4-1 shock waves Output relays / power line Inputs Serial communication
Common mode kV kV kV 4 2 2
Serial mode 2 1
(1) Without modifying the contact states, in the most unfavourable direction.
1/94
Characteristics
Pitch 1 conductor 2 identical conductors 1 conductor 2 identical conductors 1 conductor 2 identical conductors (1) 1 conductor 2 identical conductors 1 conductor
mm mm 2 mm 2
5 0.22.5 0.21.5
mm 2 mm 2 mm 2 mm 2 mm 2 mm 2
N.m mm
Input characteristics
Operating voltage Logic inputs V c 24 Logic state 1: I u 6 mA - 16 V Logic state 0: I y 1.5 mA - 5 V
30
30
gG fuse, 4 Control voltage c 24 V: LP1K, LC1 D09D95. Control voltage c 24240 V: LC1K, LC1D.
mm mm 2
(1) Use a double cable end. (2) For other combinations, use an intermediate relay between the output of controller LUTM and the contactor coil.
1/95
Curves
100
3
10
1 LUCD, 3 poles from cold state, class 20. 2 LUCA, LUCB, 3 poles from cold state, class 10. 3 LUCA, LUCB, LUCD, 3 poles from hot state.
1000
100
2
10
1/96
Curves (continued)
10000
1000
100
10
Class 30 Class 25 Class 20 Class 15 Class 10 Class 5
0,1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 16 18 20 15 17 19 30
1/97
Curves (continued)
10000
1000
100
10
0,1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 16 18 20 15 17 19 30
1/98
Curves (continued)
100
1
1
10
2 3
0,1 0,1
0,2
0,4
0,6 0,8 1
8 10
20
30
1000
1
100
10
1 0,1
0,2
0,4
0,6 0,8 1
8 10
20
30
40
60
80 100
1/99
Selection guide
10 8 6 5 4 3 2
LUB 32
Ue = 690 V
LUB 12 LUB 32
10 8 6 5 4 3 2
10 8 6 5 4 3 2
0,55
0,75
1,5
2,2
kW
11
15 15
kW
11
440 V
kW
1/100
Selection guide
Ue = 690 V
LUB 12 LUB 32
1 0,8
1/101
Dimensions
Starter-controllers
Non-reversing
Reversing Rail mounting 126 Screw fixing 30 4 Rail mounting Screw fixing 29 4
X2 73 154 163
X1
126
224
X1
135 (1)
45
X2
135 (1)
Minimum electrical clearance: X1 = 50 mm for Ue = 440 V and 70 mm for Ue = 500 and 690 V, X2 = 0 (1) Maximum depth (with Modbus communication module)
45
115
113
45
113
36
18
a l
p
GV1 G09
104
95
30
120/125
233
I 89 98 I 134 152
GV2 G245 (2 x 45) GV2 G254 (2 x 54) I 179 206 P 45 54 GV2 G554 GV2 G345 and G354
260
a 5 224 260
6 269 314
7 314 368
8 359 422
AK5 JB144
82
79
81
438 452
1/102
45
30
38
35,5
45,5
Dimensions
1
93
2M4
146
103 51 195
154
135 (1)
45
6 53,5
55
= = 54
162 230
508
11,5
Addressing consoles
XZ MC11 ASI TERV2
209
80
30
84
= = 54
35
154
128
45
128
30
163
115
1/103
Schemes
Starter-controllers, 12 or 32 A
Reversing
1/L1 3/L2
4/T2
13/NO
14/NO
21/NC
Control Unit
22/NC
Control Unit
2/T1
4/T2
6/T3
2/T1
6/T3
A1
A2
5/L3
Pre-wired
2/T1
4/T2
6/T3
A3
B3
A1
B1
A2
81
84
13/NO
14/NO
21/NC
22/NC
Control Unit
U 2
V 6
A1
A2
A3
B3
A1
B1
Reverser blocks
LU2M
1/L1 3/L2 5/L3 S1 S2 S3
LU6M
Control terminal blocks
S1 S2 S3
LU6M
Reverser Block
A3
B3
A1
B1
Reverser
Reverser Block
Basic scheme
13 A2 21
A1
A2
A2
LU2M
14
22
S2
S1
A3
B3
A1
B1
A2
S3
LU6M
(1)
B3 Reverse A3Reverse B1 Forward A1Forward
S1 Start next stage S2 Electrical interlocking S3 Maintaining contact B1 Maintain forward running B3 Maintain reverse running A1 Pulse forward running A2 Common A3 Pulse reverse running (1) Electronically operated bistable electromagnet.
LUA1 C20
17/NO 97/NO 18/NO 98/NO
LUFN 11
43/NO 31/NC 44/NO 32/NC
A2
LUFN 02
31/NC 41/NC 32/NC 42/NC
1/104
82
Schemes (continued)
Control units
Standard control unit LUCA
Basic scheme
1 2 3 4 5 6 LUCA
Sensor L1 Sensor L2 Sensor L3 Supply and Detection of start sequence Thermal overload memory Power Base Interface Sensor L1 Sensor L2 Sensor L3 Supply and Detection of start sequence
Thermal overload memory
Control A.S.I.C.
tr
Control A.S.I.C.
tr
Test
A1
A2
A1
A2
Interface module
9 10 11
12
1 and 2 Trips 3 and 4 Electromagnet 5 Power base rating 6 N/C 7 Weight 8 Thermal status/Set 9 Reset mode/Reset 10 (lm/Ir) 11 Vc2 12 Vc1
LUCM
24 V Aux
Basic scheme
1 2 3 4 5 6 LUCM
Sensor L1 Sensor L2 Sensor L3 Supply and detection of start sequence Thermal overload memory Supply 24 V Aux Power Base Interface Display and Parameter Entry
ESC ENT
RS485
4 5 RJ45 7 8
A1
A2
Interface module
9 10 11 12
1 and 2 Trips 3 and 4 Electromagnet 5 Power base rating 6 N/C 7 Weight 8 N/C 9 Weight 10 (lm/Ir) 11 Rx/Tx 12 Vc1
1/105
Schemes (continued)
Function modules
LUFW 10 07
Alarms Module
LUFV 2 4...20 mA
08
NC
Basic scheme
Advanced Control Unit or Multifunction Control Unit
Basic scheme
Advanced Control Unit or Multifunction Control Unit
LUFW 10
Input interface LED Supply Input interface P - Analogue/Digital converter Isolation Bistable Relay Digital/Analogue converter Supply
LUFV 2
07
08
Voltage/Current converter
4...20 mA
c 24 V
1/106
Schemes (continued)
Communication modules
Communication modules ASILUF C5 and ASILUF C51
Without pre-wired coil connection With pre-wired coil connection LU9B N11C
1
AS-i
AS-Interface Module
AS-Interface Module
AS-i
AS-Interface Module
AS-i
Basic scheme
ASILUF C5 or
Ready-Fault-Pole LED
ASILUF C51
A2SI
Output Interface
Com
OA1
OA3
c 24 V
AS-i
1/107
Schemes (continued)
Modbus Module
LUL C032 or LUL C033 Com OA1 OA3 LO1 LI1 LI2
24 V c 24 V Aux
D(B) D(A) 0V
4 5 8 6
Modbus Module
LUL C032 or LUL C033 LO1 LI1 LU9B N11C Pre wired coil LI2
24 V c 24 V Aux
D(B) D(A) 0V
4 5 8 6
Modbus Module
D(B) D(A) 0V
4 5 8
Basic scheme
Advanced Control Unit or Multifunction Control Unit
Basic scheme
Advanced Control Unit or Multifunction Control Unit Controller
x6 LULC 031
Input interface Ready-Fault-Pole Control unit interface Controller interface
LED
Address
LED
Address
Ready-Fault-Pole
AL2 24 V
24 V Aux
Output Interface
I/O interface
Supply 24 V c 24 V Aux
Com
Com
Com
OA1
OA3
LO1
OA1
OA3
LO1
LI1
1/108
LI2
COM
D(B) D(A) 0V 4 5 8 6
D(B) D(A) 0V 4 5 8 6
Schemes (continued)
Basic scheme
LUF C00
Poles ReadyFault
Com
OA3
OA1
RJ45 1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
Forward running Reverse running Output common Knob in position Pole state Reserved Fault Input common
1/109
Schemes (continued)
X1 8 7 6 5 4 3 2 1
LU9 G02
8 7 6 5 4 3 2 1
RJ 45
X9 20 19 18 17 16 15 14 13 12 1110 9 8 7 6 5 4 3 2 1
Fault X1 Fault X2 Fault X3 Fault X4 Fault X5 Fault X6 Fault X7 Fault X8 Pole state X1 Pole state X2 Pole state X3 Pole state X4 Pole state X5 Pole state X6 Pole state X7 Pole state X8 + 24 V Aux - 24 V Aux + 24 V Aux - 24 V Aux
X2 X9 8 7 6 5 4 3 2 1 RJ 45
N/C N/C N/C D (B) RJ 45 D (A) + N/C 24 V (1) 0V
X2
RJ 45
X3
X3
(2)
RJ 45
RJ 45
X4
X4
RJ 45
RJ 45
X5
Forward running N/C Output common N/C Pole state N/C Fault Input common
X5 8 7 6 5 4 3 2 1 X10 20 19 18 17 16 15 14 13 12 1110 9 8 7 6 5 4 3 2 1
Forward running X1 Forward running X2 Forward running X3 Forward running X4 Forward running X5 Forward running X6 Forward running X7 Forward running X8 Reverse running X1 Reverse running X2 Reverse running X3 Reverse running X4 N/C N/C N/C N/C + c 24 V - c 24 V + c 24 V - c 24 V
RJ 45
X10
RJ 45
X6
RJ 45
RJ 45
X6
X7
RJ 45
(3)
RJ 45
Shielding
X7
X8
RJ 45
RJ 45
X8
RJ 45
c 24 V
Shielding Shielding
24 V Aux Inputs
D (A) +
Outputs
D (B)
Com
(1) Not connected on connectors X1 to X8. Only present on RJ45 IN and OUT connectors. (2) 20-way HE 10 input connector. (3) 20-way HE 10 output connector. (4) Correspondence between wire colours and HE 10 connector pin numbers.
Gateways
LUF P1 LUF P7 LUF P9
LUF P1
24 V Aux
LUF P7
24 V Aux
Com
0V
0V
LUF P9
24 V Aux
D(B) D(A) 0V
D(B) D(A) 0v
X2 Fip I/O 1 2 3 4 5 6 7 8 9
X1
X2 Profibus 1 2 3 4 5 6 7 8 9
X1
X2 DeviceNet 1 2 3 4 5
X1
4 5 8
4 5 8
1/110
D(B) D(A) 0V 4 5 8
Schemes (continued)
Register 455
Register 682
Data accessible
1/111
Basic schemes
1/L1
3/L2 V1 4/T2 M 3a
Control Unit
U1 2/T1
W1 6/T3
5/L3
A1
Start Stop
A2
A1
A2
13
14
NC
Remote reset
V1
07
08
07
Automatic or remote reset
LUF DA10 X1 Z1 Z2
08
LUF DA10 X1 Z1 Z2
X2
A2
A1
A2
A1
S2
QF1
QF1
S1
X2
24230 V
24230 V
S1
Control via Modbus communication modules LUL C032 and LUL C033
Without pre-wired coil connection
Modbus Module
LI1
LI2
4 5 8 6
S1 Modbus
A2 A1 A2 A1
S2 Modbus
1/112
24 V Aux
1
AS-Interface Module
AS-Interface Module
AS-Interface
AS-Interface
A2
A1
A2
A1
AS-Interface Module
Adjustment
AS-Interface line
AS-Interface Module
AS-Interface
LU9B N11C Pre wired coil
AS-Interface
AS-Interface line
AS-Interface line
A2
A1
Adjustment Normal
AS-Interface Module
AS-Interface
A2
A1
AS-Interface line
LUCM
24 V Aux
RJ45
1/113
1
1/L1 3/L2 5/L3
LU2B
LU2B
A3
B3
A1
B1
A2
A3
B3
A1
B1 B1
Start forward running Control Unit Stop forward running and reverse running Stop forward running
2/T1
4/T2
6/T3
U1 2/T1
V1 4/T2
M 3
W1 6/T3
3-wire control, pulsed start with maintaining contact and limit switches
AS-Interface Module
LU2B
AS-Interface
LU9M RC Pre wired coil Limit switch Stop forward forward running running Start forward running
A3
B3
A1
AS-Interface line
LUCM
24 V Aux
LU2B A3 B3 A1
Com
OA1
OA3
B1
A2
AS-Interface line
53
54
81
84 82
1/114
A2
A2
Control via Modbus communication modules LUL C032 and LUL C033
Without pre-wired coil connection. With local control
LU2B A3 B3
Com
Com
Com
OA1
OA1
OA3
OA3
LO1
LO1 LI1
24 V Aux
LI2
A3
B3
A1
B1
A1
B1 A2
A2
4 5 8 6
Modbus
Modbus
Adjustment
Adjustment
NOrmal
Control Unit
2/T1
4/T2
1/L1
3/L2
U1 2/T1
4/T2
M 3
W1 6/T3
V1
5/L3
6/T3
A1 13 14
A2 A1 A2
21
22
21
S1
S2
S1
S2
S3
LU6M
Reverser Block
LU6M
A3
B3
A1
S3
Reverser Block
B1
A3
B3
A1
B1
A2
A2
Normal
22
LULC 031
Modbus Module
LU2B
1/115
General
1
534529
integral 18, 32 and 63 contactor breakers combine all the functions of a power switching assembly up to 63 A in a single compact device, with performance equivalent to that of the best separate specialist devices. They conform to the main standards currently in force, in particular IEC 60947-1, IEC 60947-2, IEC 60947-3, IEC 60947-4-1 and IEC 60947-6-2 (welding of power poles impossible), as well as to international approvals UL, CSA, and the European directives. The integral range ensures reliability of operation up to 63 A. In addition to safety of operation, integral has numerous other functions: increased protection, communication, remote control, fault identification, isolation, padlocking.
The equipment in a power switching circuit must perform 4 main functions: b power switching, b isolation, b overload protection, b short-circuit protection. These functions are traditionally performed by separate devices which must be combined to form a motor starter assembly, the most common being: v fuses + contactor + thermal overload relay, v circuit breaker + contactor + thermal overload relay.
Power switching
Contactor (for automatic and remote control) b Operational power for use in category AC-43: v up to 30 kW at 400/415 V 50 Hz, v up to 33 kW at 440/415 V 50 Hz. b Electrical life in number of operating cycles, in category AC-43, at 415 V and at rated power: v 2 million for integral 18, v 1.5 million for integral 32, v 1.2 million for integral 63. b v v v Mechanical life in number of operating cycles: 20 million for integral 18, 10 million for integral 32, 5 million for integral 63.
534530
Reversing pairs Two 3-pole contactors, horizontally mounted: b mechanically and electrically interlocked for integral 18, b mechanically interlocked for integral 32 and 63. Can be fitted with the same protection modules as integral contactor breakers.
534531
1/116
General (continued)
Isolation
Isolation conforming to IEC 60947 integral 18, 32 and 63 contactor breakers provide isolation and padlocking functions conforming to standards IEC 60947. In addition, integral 32 and 63 LD4 contactor breakers and LD5 reversing contactor breakers incorporate specific poles for control testing and padlocking.
Overload protection
Thermal-magnetic protection module (for protection against overload and overcurrent) A range of interchangeable modules allows the equipment to be adapted to suit: b the rated operational current (rating and settings), b the application: v motors, v frequent starting motors, v distribution circuits.
534529
Short-circuit protection
534530
High breaking capacity current limiting circuit breaker For short-circuit protection. High breaking capacity with short-circuit limited by ultra-fast tripping. Possibility of increasing the breaking capacity of the integral unit by adding a current limiter (LA9 LB920). The current limiter is fitted upstream of the integral unit. Several integral units may be fitted downstream of the current limiter (Ith = 63 A, Ie = 32 A).
These devices provide comprehensive local signalling: b pole position indicator, b different signalling for overload and short-circuit. They also allow dialogue with the automated control system by means of numerous add-on blocks: b auxiliary contact and signalling blocks, b remote electrical reset device for integral 32 and 63, b undervoltage and shunt trips for integral 32 and 63, b control circuit switching, b etc.
integral 18 and 32 contactor breakers and reversing contactor breakers clip directly onto 35 mm 7 rails. integral 63 contractor breakers and reversing contactor breakers fit onto 75 mm 7 rails using a separate mounting plate. integral units can also be mounted on: b panels, b pre-slotted mounting plates type AM1 P, b 2 x 35 mm 7 rails using sliding clip nuts, b CMD prefabricated plug-in busbar trunking (providing an economical assembly, combining safety and simplicity of use), b AK5 panel busbar systems.
References integral 63 : pages 1/176 to 1/187 Dimensions, schemes : pages 1/190 to 1/199
1/117
Terminology
Terminology
Altitude
The rarefied atmosphere at high altitude reduces the dielectric strength of the air and hence the rated operational voltage of the contactor breaker. It also reduces the cooling effect of the air and hence the rated operational current of the contactor breaker (unless the temperature drops at the same time). No derating is necessary up to 3000 m. Derating factors to be applied above this altitude for main pole operational voltage and current (a.c. supply) are as follows:
Altitude Rated operational voltage Rated operational current 3500 m 0.90 0.92 4000 m 0.80 0.90 4500 m 0.70 0.88 5000 m 0.60 0.86
Conventional rated thermal current (Ith) (1) The current Ith which a closed contactor breaker can sustain for a minimum of 8 hours without its temperature rise exceeding the limits given in the standards. Short time rating
The current which a closed contactor breaker can sustain for a short time, after a period of no load, without dangerous overheating.
1/118
Terminology (continued)
Terminology (continued)
Rated operational power (expressed in kW) The rated power of the standard motor which can be switched by the contactor breaker, at the stated operational voltage. Rated breaking capacity (Iq) (1) This is the current value which the contactor breaker can break in accordance with the breaking conditions specified in the IEC standard. Rated making capacity (1) This is the current value which the contactor breaker can make in accordance with the making conditions specified in the IEC standard. On-load factor (m)
This is the ratio between the time the current flows (t) and the duration of the cycle (T): t m = -T
T
Pole impedance
The impedance of one pole is the sum of the impedance of all the circuit components between the input terminal and the output terminal. The impedance comprises a resistive component (R) and an inductive component X = L ). The total impedance therefore depends on the frequency and is normally given for 50 Hz. The average value is given for the pole at its rated operational current.
Electrical durability
This is the average number of on-load operating cycles which the main pole contacts can perform without maintenance. The electrical durability depends on the utilisation category, the rated operational current and the rated operational voltage.
Mechanical durability
This is the average number of no-load operating cycles (i.e. with zero current flow through the main poles) which the contactor breaker can perform without mechanical failure.
Coordination
The coordination of protection devices involves combining, in a selective way, a short-circuit protection device (fuses or magnetic circuit-breakers) with a contactor and an overload protection device. Its objective is to break any abnormal current, in plenty of time, without any danger to personnel, whilst providing adequate protection of the equipment against an overload or short-circuit current. Type 1 - IEC 60947-4-1 In a short-circuit condition, the contactor or starter must not present any danger to personnel or installations and may not be able to resume operation without repair or the replacement of parts. Type 2 - IEC 60947-4-1 In a short-circuit condition, the contactor or starter must not present any danger to personnel or installations and must be able to resume operation. The risk of contact welding is permissible if they can be easily separated. Total, ensuring reliability of operation - IEC 60947-6-2 In the event of a short-circuit, no damage or risk of welding is permissible on the equipment constituting the motor starter. Operation can be resumed without any maintenance.
Note: these definitions are based on extracts from standard IEC 60947. (1) For a.c. applications, the breaking and making capacities are expressed by the rms value of the symmetrical component of the short-circuit current. Taking into account the maximum asymmetry which may exist in the circuit, the contacts therefore have to withstand a peak asymmetrical current which may be twice the rms symmetrical component.
1/119
Terminology (continued)
Definition
1
Reminder of standards IEC 60947
The standard utilisation categories define the current values which the contactor breaker must be able to make or break. These values depend on: b the type of load being switched: squirrel cage or slip ring motor, resistors, b the conditions under which making or breaking takes place: motor stalled, starting or running, reversing, plugging. b IEC 60947-1: general rules, b IEC 60947-2: circuit breakers, b IEC 60947-3: isolating devices, b IEC 60947-4-1: contactors and motor starters, b IEC 60947-5-1: control and signalling units, b IEC 60947-6-2: control and protection devices,
IEC 60947-4-1
Standard IEC 60947-4-1: covers contactors and electromechanical motor starters. It concerns: b types of equipment with main contacts designed for connection to circuits whose rated operational voltage does not exceed 1000 V for a.c. applications or 1500 V for d.c. applications, b contactors used in conjunction with overload and/or short-circuit protection devices, b motor starters used in conjunction with separate short-circuit protection devices and/or with separate short-circuit protection devices and built-in overload protection devices, b contactors and combination motor starters which incorporate their own shortcircuit protection device.
IEC 60947-6-2
Standard IEC 60947-6: covers multi-function equipment. It concerns connection, power switching and protection devices (or equipment) with main contacts designed for connection to circuits whose rated operational voltage is less than or equal to 1000 V for a.c. applications, or 1500 V for d.c. applications. Such devices are designed to perform both the power switching function and the protection of remotely controlled circuits function; they can also perform other functions, such as isolation. After short-circuit (Isc) tests, the products must be able to make and break the currents corresponding to the specified utilisation categories, and to the number of operating cycles specified in the standard, without failing. This series of tests is completed by temperature rise tests. Standard IEC 947-6-2 specifies that, in the event of a short-circuit, no damage or risk of contact welding is permissible on the devices constituting the motor starter. The integral contactor breaker, through its design, ensures reliability of operation. After eliminating the fault, operation can be resumed instantly without any maintenance work on the product, other than resetting. Utilisation categories for a.c. applications
Category AC-1
This category applies to all types of a.c. device (load) with a power factor equal to or greater than 0.95 (cos y 0.95). Non inductive or slightly inductive loads.
Application examples: heating, distribution. Category AC-2
This category applies to starting, plugging and inching of slip ring motors. b On closing, the contactor breaker makes the starting current, which is about 2.5 times the rated current of the motor. b On opening, it must break the starting current, at a voltage less than or equal to the mains supply voltage.
Category AC-3
This category applies to squirrel cage motors with breaking while motor running. b On closing the contactor breaker makes the starting current, which is about 5 to 7 times the rated current of the motor. b On opening, it breaks the rated current drawn by the motor; at this point, the voltage at the contactor breaker terminals is about 20% of the mains supply voltage. Breaking is light.
Application examples: all standard squirrel cage motors (lifts, escalators, conveyor belts, bucket elevators, compressors, pumps, mixers, air conditioning units, etc.).
1/120
Terminology (continued)
This category covers starting, plug braking and inching of squirrel cage motors. On closing, the contactor breaker makes a current peak which may be as high as 5 to 7 times the rated motor current. On opening, it breaks this same current at a voltage which is higher, the lower the motor speed. This voltage can be the same as the mains voltage. Breaking is severe.
Application examples: printing machines, wire drawing machines, hoisting equipment, metallurgy industry. Category AC-41
This category applies to all types of a.c. device (load) with a power factor equal to or greater than 0.95 (cos y 0.95). Non inductive or slightly inductive loads.
Application examples: heating, distribution. Category AC-42
This category applies to starting, plugging and inching of slip ring motors. b On closing, the contactor breaker makes the starting current, which is about 2.5 times the rated current of the motor. b On opening, it must break the starting current, at a voltage less than or equal to the mains supply voltage.
Category AC-43
This category applies to squirrel cage motors with breaking while motor running; inching or occasional reversing of limited duration are permissible if the number of operating cycles does not exceed 5 per minute, or 10 within a 10 minute period. b On closing the contactor breaker makes the starting current, which is about 5 to 7 times the rated current of the motor. b On opening, it breaks the rated current drawn by the motor; at this point, the voltage at the contactor breaker terminals is about 20% of the mains supply voltage. Breaking is light.
Application examples: all standard squirrel cage motors: lifts, escalators, conveyor belts, bucket elevators, compressors, pumps, mixers, air conditioning units, etc.). Category AC-44
This category covers applications with plug braking and inching of squirrel cage or slip ring motors. On closing, the contactor breaker makes a current peak which may be as high as 5 to 7 times the rated motor current. On opening, it breaks this same current at a voltage which is higher, the lower the motor speed. This voltage can be the same as the mains voltage. Breaking is severe.
Application examples: printing machines, wire drawing machines, hoisting equipment, metallurgy industry.
Tripping classes of protection modules The creation of thermal tripping classes allows better adaptation of the thermal protection to suit different motor and application technologies (short or long starting times). Conforming to IEC 60947-4-1 and IEC 60947-6-2.
Class Tripping time at 7.2 Ir (1) 10 A 210 s 10 410 s 20 620 s 30 930 s
IEC 60947-5
Standard IEC 60947-5-1: covers switching devices and components for control circuits. It concerns electromechanical devices for control circuits. Utilisation categories for a.c. applications
Category AC-14 (2)
This category applies to the switching of electromagnetic loads whose power drawn with the electromagnet closed is less than 72 VA.
Application example: switching the operating coil of contactors and relays. Category AC-15 (2)
This category applies to the switching of electromagnetic loads whose power drawn with the electromagnet closed is greater than 72 VA.
Application example: switching the operating coil of contactors.
This category applies to the switching of electromagnetic loads for which the time taken to reach 95 % of the steady state current (T = 0.95) is equal to 6 times the power P drawn by the load (with P y 50 W). Application example: switching the operating coil of contactor breakers.
(1) Ir = protection module setting current. (2) Replaces category AC-11. (3) Replaces category DC-11.
1/121
When designing an installation, it is essential to take into account precise criteria for determining the conductor c.s.a. and selecting equipment. In particular: b permissible currents for the conductors, b maximum voltage drops, b short-circuit protection, b protection against indirect contact. The latter three criteria must be taken into account when selecting the integral unit. The principle behind the rules described below is, on the whole, common to all European publications. However, the calculations and values concerning protection against indirect contact are based on French standard NF C 15-100, and it is up to the user to check the regulations in force in the country concerned.
Short-circuit protection
Breaking capacity rule Check that the breaking capacity (BC) of the integral unit is equal to or greater than the prospective short-circuit current (Isc max) at the point where it is to be installed. BC u Isc max Breaking time rule 2 conditions must be fulfilled: b The short-circuit current at the end of the circuit, Isc min, must be greater than or equal to the minimum current required for magnetic tripping of the device, b The short-circuit current at the start of the circuit, Isc max, must be such that: I2sc max t m y I2oto I2oto = permissible thermal stress limit for the circuit, tm = operating time of the integral unit or of the short-circuit protection device.
These 2 checks need only be made when modules with a low rating are used. Example: for a 6.3/10 A module, a cable c.s.a. u 2.5 mm2 is required to withstand Isc max = 50 kA.
PEN
B'
C'
TNC scheme
b b b b b v v
Neutral is connected to earth. The earths are connected to neutral. Any phase/earth insulation fault causes a short-circuit. As contact voltage is dangerous, breaking must occur at the first fault. The PE conductor and the neutral conductor may be: combined (TNC scheme), separate (TNS scheme).
1/122
Protection against indirect contact in TN schemes (continued) b Protection against indirect contact (TN schemes), for dead shorts only, requires that the following 2 conditions be fulfilled simultaneously: v The fault current Id must be greater than or equal to the minimum current required for magnetic tripping of the integral unit, i.e. 1.12 Irth max.
Uo Id = c.q. ___ Zb c = coefficient taking into account the upstream part of the fault loop impedance assumed to be equal to 0.8, unless otherwise indicated. q = coefficient dependent on the earth connection scheme and equal to 1 in the TN scheme. Uo = phase-neutral voltage in volts. Zb = fault loop impedance in m/m such that: Zb R (fault loop resistance). L = length of the fault loop equal to twice the length Lc of the circuit. S = Sph, c.s.a of the phase conductors = SPE = c.s.a. of the protective conductors. = resistivity of the copper = 0.0225. = ratio between the magnetic tripping current and the maximum setting current of the instantaneous thermal tripping device.
L Lc R = __ = 2 ___ S S
v The contact voltage (UL) for a dead short is at most equal to the value determined by the safety curve for the operating time tm of the integral unit in its magnetic tripping zone. This condition is generally fulfilled for power supplies of 230/415 V. (In fact, for UL = 50 V, a tm y 500 ms would be required and for U L = 25 V, a tm y 110 ms would be required). The first condition allows us to calculate the maximum length of the circuit to provide protection against indirect contact in the TN scheme. For the TN scheme: c.q.Uo.Sph L y __________ 2.1. Irth 0.8 x Uo x Sph i.e. L max = _______________________ 2 x 0.0225 x 1.2 Irth max
10
16
25
1/123
V A A A
220/240 18 32 63
400/415 18 32 63
440 18 32 63
480/525 18 32 63
600/690 18 32 63
Electrical durability
Control and protection of motors at Ue y 415 V
b in utilisation categories AC2, AC3 conforming to IEC 60947-4-1, b in utilisation categories AC2, AC3 conforming to IEC 60947-6-2.
integral 18
Millions of operating cycles 20
integral 32 and 63
Millions of operating cycles 20
10 8 6 5 4 2 1,5 1 0,8 0,6 0,4 0,2 0,1 0,08 0,06 0,04 0,02 0,01 1
2 1
10 8 6 5 4 2 1,5 1 0,8 0,6 0,4 0,2 0,1 0,08 0,06 0,04 0,02 0,01
(32 A) (63 A)
20 2 3 4 5 67 9 1,5 8 10 18
1 1,5
1 Not having previously broken a short-circuit current 2 Having broken a short-circuit current 10 times at 30 Ie (most common values of short-circuit current during operation)
AC-3 AC-43
AC-2 AC-42
1/124
20 10 8 6 5 4 2 1,5 1 0,8 0,6 0,4 0,2 0,1 0,08 0,06 0,04 0,02 0,01 (18 A) (32 A) (63 A)
4 5 6 7 8 10 9
20 18
32 40
Note: for use in category AC-44, please consult your Regional Sales Office.
1/125
Characteristics
Type
integral 18
3 In AC-43 A V In AC-43 at 415V a c with converter 18 690 2 million operating cycles 10 million operating cycles 1200 operating cycles/hour 600 operating cycles/hour IEC: 60947-1, 60947-2, 60947-3, 60947-4-1, 60947-6-2 VDE: 0100, 0110, 0113, 0170, 0171, 471, 0660 EN 60 947-1, 60 947-2, 60 947-3, 60 947-4-1, 60 947-6-2 NEN, NBN ASE, ASEFA, ASTA, CSA DEMKO, DNV NEMKO, RINA, SEMKO, SETI, UL TH - 20+ 60 - 40+ 80 - 25+ 50 - 25+ 70 Energised state: 3 gn De-energised state: 3 gn Energised state: 8 gn De-energised state: 8 gn IP 20B Protection against direct finger contact Conforming to IEC 60295-2-1, NF C 20-455 and decree of 22-12-81 (JO 27 NC of 1st and 2/2/1982) Conforming to UL 94 - V0 and NF T 51-072 3000 From fixing plane From main axis (fore-aft tilt) (left-right tilt)
Number of poles Rated operational current (Ie) Rated operational voltage (Ue) Electrical durability Mechanical durability at Uc Maximum operating rate at ambient temperature y 55 C
Environment
Conforming to standards
Product certifications Protective treatment Ambient air temperature around the device
Vibration resistance Permissible acceleration Shock resistance Permissible acceleration Degree of protection
Operation Storage c Operation (1) Storage 5100 Hz Impulse duration: 11 ms Conforming to IEC 60144 and 60529 Conforming to VDE 0106
C C C C
Flame resistance
1/126
Characteristics (continued)
Type
integral 18 y 40 C A Hz Conforming to IEC 60947-4 kV Conforming to IEC 60947-1 V A Operational current W Power per pole, hot state 18 4060 6 in enclosure 690 0.16 2.3
Pole characteristics
Conventional thermal current (Ith) Frequency limits of the operational current Rated impulse withstand voltage (Uimp) Rated insulation voltage (Ui) Heat dissipation in the power circuits of the contactor breaker and its protection module Rated making capacity I rms I peak Rated breaking capacity Conforming to IEC 60947-2
0.25 2.3
0.4 2.3
0.6 2.3
1 2.3
1.6 2.3
2.5 2.3
4 2.4
6 2.9
10 3.2
16 3.8
18 3.8
Conforming to IEC 60947-4 A Conforming to IEC 60947-2 kA Operational voltage Value of cos Icu (O-t-CO) (1) Ics (O-t CO-t-CO) (1) Icu = Ics O-t-CO-t-rCO (1) V
15 x Ith (above this value, the breaker trips) 105 380/415 0.25 50 50 50 440 0.25 40 50 25 480/525 0.3 10 10 7.5 600/690 0.5 4 5 2
Conforming to IEC 60947-6-2 ensuring reliability of operation Total breaking time Thermal limit Cabling
ms A2s
2.5 100 x 103 Maximum c.s.a. Minimum c.s.a. 2 x 1.5 2x1 2 x 1.5 American Wire Gauge AWG 2 x AWG 16 to 2 x AWG 10
Flexible cable without cable end Flexible cable with cable end Solid cable Tightening torque
mm 2 mm 2 mm 2 N.m
V A A C
Thermal protection
1/127
Characteristics (continued)
Rated insulation voltage (Ui) Rated operational voltage (Uc) Conventional thermal current (Ith) Operational thermal current (Ie) Operating threshold Cabling
Tightening torque
Conforming to IEC 60947-1 V V A A A rms current mm2 Solid cable mm2 Flexible cable without cable end mm2 Flexible cable with cable end Nm
690 (50/60 Hz) 690 (50/60 Hz) 63 32 1000 (non adjustable threshold) 1 x 1.5 to 25 conductor, or 2 x 1.5 to 10 identical conductors 1 x 1.5 to 25 conductor or 2 x 1.5 to 10 conductors 1 x 1.5 to 16 conductor or 2 x 1.5 to 4 conductors 2.2
Making capacity Rated c category operational DC-13 (2) power Making capacity Cabling Conventional thermal current (Ith) Rated insulation voltage (Ui) Operational power for 200 000 operating cycles a
Cabling
V 110/127 220 VA 600 750 VA 90 125 VA 875 500 VA 160 200 V 24 48 110/125 200 W 100 100 50 50 W 50 50 6 7.5 W 75 75 50 50 W 75 75 6 7.5 mm2 Maximum c.s.a.: 2 x 2.5 - Minimum c.s.a.: 2 x 1 (1) Electrical durability on an inductive load such as the coil of an electromagnet: making current (cos 0.7) = 10 times the power broken (cos 0.4). (2) Electrical durability on an inductive load such as the coil of an electromagnet, the time constant increasing with the load. (3) Lamp load: peak current = 10 times the rated current. (4) Inductive load: cos 0.4 for a.c. operation; time constant 7 ms for d.c. operation. (5) Motor: peak current = 6 times the rated current.
1/128
Characteristics
Type
LA4 DT (On-delay) IEC 60255-5 UL, CSA TH Protection against direct finger contact - 40+ 80 - 25+ 55 - 25+ 70 250
LA4 DR (Off-delay) IEC 60255-5 UL, CSA TH Protection against direct finger contact - 40+ 80 - 25+ 55 - 25+ 70 250
Environment
Conforming to standards Product certifications Protective treatment Degree of protection Ambient air temperature around the device Rated insulation voltage (Ui)
Conforming to VDE 0106 Storage Operation For operation at Uc Conforming to IEC 60947-1 and VDE 0110 (group C)
C C C V
Rated control circuit voltage (Uc) Voltage limits Control type Cabling Flexible or solid cable, with or without cable end
mm 2
Operating diagrams
Electronic on-delay timer LA4 DT Electronic off-delay timer LA4 DR
1 0
1 0 1 0
1/129
Characteristics
Protective treatment Ambient air temperature around the device Storage Operation Rated insulation voltage (Ui) Protection against direct finger contact Cabling Min. Max. Operating limits Protection
TH
Converters By a programmable controller, with d.c. control of the electromagnet Control on d.c. supply TH
C C V
- 40+ 80 - 25+ 55 250 conforming to IEC 60158-1 and 60947-1 and VDE 0110 (group C) Conforming to VDE 0106 1x1 2 x 2.5 Of the input and against reverse polarity: by diode
- 40+ 80 - 25+ 50 Conforming to VDE 0106 1x1 2 x 2.5 0.8...1.1 Uc (2) Against reverse polarity (by diode) and against overvoltage
mm 2 mm 2
E1 +
E1 +
E2
E1 +
E2
E2
+ _ (0V)
A1 A2
E1 E3 E2
A1 A2
A1
A2
A1
A2
Indication of input state Input signals (logic side) Voltage Current State 0 guaranteed State 1 guaranteed Supply voltage For U For I For U V mA V mA V V
By built-in LED c 24 (E1-E2) 25 < 2.4 <2 17 < U < 30 a 24250 (A1-A2) c 48 (E1-E2) 15 < 4.8 < 1.3 33 < U < 60 c 24 (E1-E2) 25 < 2.4 <2 17 < U < 30 c 48 (E1-E2) 15 < 4.8 < 1.3 33 < U < 60 c 524 (E1-E2) 8.5 for 5 V 15 for 24 V < 2.4 <2 5 < U < 30
Operating characteristics
Electrical durability 10 10 3 3 20 2 in millions of operating cycles Immunity to microbreaks ms 4 4 4 4 1 W 0.6 0.6 0.6 0.6 0.4 Inrush:100 Average consumption Sealed:1.5 at 20 C ms 1530 1530 1530 1530 30 Operating time Pull-in at 20 C ms 2035 2035 2035 2035 15 Drop-out and at Uc (1) (1) The operating times depend on the type of electromagnet driving the contactor breaker and its control method. The closing time C is measured from the moment the integral coil supply is switched on to initial contact of the main poles. The opening time "O" is measured from the moment the coil supply is switched off to the moment the main poles separate. (2) Warning: for supply from rectified a.c., the 2 following conditions must be met: the power supply must exceed 150 VA and the maximum ripple must be y 14 %.
1/130
Characteristics
Breaking capacity of integral 18 contactor breakers, ensuring reliability of operation, according to the operational voltage and protection module fitted.
1/131
Motor protection
10 min
(1) Thermal protection: the average operating times shown in these curves are for an ambient air temperature of 20 C, without prior current flow (cold state). The average operating times after prolonged current flow (hot state) can be calculated by applying the coefficient 0.5.
1 min
10 s
3,75 6
9,45 15
24 37,5
60 90
0,01 s 0,1 0,2 0,4 0,6 1 2 4 6 10 20 40 60 100 200 400 600 1000
Current in A
100 80 60
=0 ,3
100 80 60 40
40 20
=0 ,5
8 7 6 5
=0
,2
=0
,7
10 8 6
co s
8 6
7 5 4 3
20
10 8 6 4
2
2
3 2
1
0,1 0,1 1 0,2 0,4 0,6 1 2 4 6 8 10 100 200 130 Prospective rms short-circuit current in kA 20 50 1 2 4 6 8 10 20 50 100 200
1 2 3 4
5 6 7 8
1/132
100 80 60
=0 ,3
=0 ,2 5
100 80 60 40
40 20 10 8 6
=0 ,5
8 7
=0
8 7 6
20
5 4 3
10 8 6 4
co s
,7
3 2
2 1
0,2 0,4 0,6 1 2 4 6 8 10 100 200 130 Prospective rms short-circuit current in kA 20 50
1 2 3 4
5 6 7 8
1/133
References
kg 0.650
LD1 LB030p
kg 1.600
Thermal-magnetic protection modules (compensated and differential for normal starting motors) (5)
Fixed magnetic protection, set at 15 Irth max
Standard power ratings of 3-phase Thermal Reference Weight motors 50/60 Hz in category AC-43 setting 220 V 400 V 480 V 600 V range 440 V 240 V 415 V 525 V 690 V (Irth min./Irth max.) kW kW kW kW kW A kg g g g g g 0.10.16 LB1 LB03P01 0.250 g 0.06 g g g 0.160.25 LB1 LB03P02 0.250 0.06 0.09 g g g 0.250.4 LB1 LB03P03 0.250 g 0.12 g g 0.37 0.40.63 LB1 LB03P04 0.250 0.18 0.09 0.25 0.37 0.37 0.55 0.631 LB1 LB03P05 0.250 0.12 0.18 0.37 0.55 0.75 1.1 11.6 LB1 LB03P06 0.250 0.25 0.55 0.37 0.75 1.1 1.1 1.5 1.62.5 LB1 LB03P07 0.250 0.55 1.1 1.5 2.2 3 2.54 LB1 LB03P08 0.250 0.75 1.5 1.1 2.2 2.2 3.7 4 46 LB1 LB03P10 0.250 1.5 3 4 5.5 7.5 610 LB1 LB03P13 0.250 2.2 4 3 5.5 7.5 10 11 1016 LB1 LB03P17 0.250 7.5 4 9 9 11 15 1218 LB1 LB03P21 0.250 g : There are no standard power ratings for these motors. (1) For the unit to function, it must be fitted with a protection module, to be ordered separately, see above. (2) Standard control circuit voltages (for other voltages, please consult your Regional Sales Office). Volts 24 36 42 48 110 120 220 230 240 380 415 440 480 500 600 660 400 50 Hz LDp LB B D E F M P/PU7 U Q N R S Y 60 Hz LDp LB BC CC D K FC LC MC MC/PU7 Q N S Q c (4) LDp LB BD (3) UL 508 type E approved version (SPCD) at 347/600 V, as standard. (4) For use on c, the unit is supplied with 1 or 2 converters, including coil suppression device (2 converters for reversing contactor breakers). (5) Protection modules UL and CSA approved.
LD5 LB130p
LB1 LB03P06
1/134
References
LD3 LB130M05
kg 0.900
1.1
11.6
u 130
LD3 LB130M06
0.900
1.1
1.1
1.5
1.62.5
u 130
LD3 LB130M07
0.900
1.5
2.2
2.54
u 130
LD3 LB130M08
0.900
2.2
3.7
46
u 130
LD3 LB130M10
0.900
1.5 2.2 3
3 4 5.5 7.5
5.5
7.5
610
50
LD3 LB130M13
0.900
7.5
10
11
1016
50
LD3 LB1130M17
0.900
1/135
References
AUTO
+ TRIP.
AUTO
+ TRIP.
LD5 LB + LB1-LB
LA1 LB001
LA1 LB021
LA1 LB001
LA1 LB015
LA1 LB0311
LA1 LB0211
AUTO
+ TRIP.
LA1 LB034
LA1 LB031
LA1 LB0341
1/136
References
Current limiter
For use on LD1 or LD5 For mounting, see page 1/192 For use on LA9 LB920 LD1 or LD5 Mounted on RH side LD1 Mounted on LH side Function
(IP 20)
Reference LA9 LB920 Weight kg 0.320
1 block of 5 contacts comprising: b 3 signalling contacts contactor state b 2 signalling contacts tripped 1 block of 2 signalling contacts control knob in any position other than "Auto" 1 block of 2 signalling contacts control knob in any position other than "Auto" 1 block of 4 contacts comprising: b 2 signalling contacts control knob in any position other than Auto" b 2 signalling contacts tripped on short-circuit 1 block of 4 contacts comprising: b 2 signalling contacts control knob in any position other than Auto" b 2 signalling contacts tripped on short-circuit LD5 1 block of 5 contacts comprising: Mounted b 3 signalling contacts on LH side contactor state b 2 signalling contacts control knob in any position other than Auto 1 block of 5 contacts comprising: b 3 signalling contacts contactor state b 2 signalling contacts control knob in any position other than Auto
0.100
0.100
LA1 LB0311
0.100
LA1 LB034 2 1 1
0.100
LA1 LB0341 1 1 1 1
0.100
LA1 LB021 2 2 1
0.100
LA1 LB0211 2 1 1 1
0.100
LD1 or 1 block comprising LD5 1 signalling contact Mounted contactor state on RH side or LH side
LA1 LB001
0.035
Test device
Application LA9 LB398 For control circuits 1 Reference LA9 LB398 Weight kg 0.010
1/137
References
AUTO
+ TRIP.
AUTO
TRIP. +
AUTO
TRIP. +
1/138
References
Interface modules
Mounting Type
(1)
Operational voltage 50/60 Hz V 24250 24250 24250 24250 24250 Reference Weight
LA4 DWB LA4 DFB LA4 DFE LA4 DLB LA4 DLE
On-delay
Off-delay
LA4 DT0U LA4 DT2U LA4 DT4U LA4 DR0U LA4 DR2U LA4 DR4U Reference
Suppressor modules
Mounting Type
RC circuit (3) (resistor-capacitor) Screw connections to coil of integral unit Varistor (peak limiting) Screw connections to coil of integral unit RC circuit (3) (resistor-capacitor)
LA4 DA2E LA4 DA2G LA4 DA2U LA4 DE2E LA4 DE2G LA4 DE2U LA9 D09982
Clip-on
Automatic-Manual-Stop
kg 0.040 0.040
LDp LB pppBD
W 100
W 1,5
Coil Converter
kg 0.065 0.045
(1) For reversing contactor breakers, order 2 interface modules or 2 voltage converters. (2) For use on 24 V, the integral unit must be fitted with a 21 V coil (see page 1/141). (3) An RC circuit provides effective protection for circuits highly sensitive to high frequency interference. Voltage limited to 3 Uc max. and oscillating frequency limited to 400 Hz max. Slight increase in drop-out time (1.2 to 2 times the normal time). (4) When used on rectified single-phase or 3-phase supply, the peak to peak ripple voltage must be equal to or less than 0.14 of the average voltage. Operating limits 0.8 to 1.1 Uc for an ambient temperature y 40 C. (5) It is essential that the voltage converter be associated with the specific coil indicated. (6) The 24 V converter can be operated by low level input. In this case, the control circuit voltage must be the same as the supply voltage (24 V).
1/139
References
Protection accessories
Sold in lots of 1 5
Mounting accessory
Description LA1 LB090 Mounting plate For use on LD1, LD3, LD5 Mounting on 2 x 32 mm 4 rails Reference LA9 LC010 Weight kg 0.150
Cabling accessories
Description Terminal blocks, 63 A, 3-pole for incoming supply to one or more busbar sets GV1 G09 Busbar sets, 63 A, 3-pole For use on Cable entry from above Cable entry from below Supply to 2 or more integral units Pitch mm Reference GV1 G09 LA9 LB960 Weight kg 0.040 0.110
57 72
Supply to 4 or more integral units Supply to 1 current limiter on LH side 1 current limiter on RH side
72 72
Blanking plate
10
GA1 C6
0.001
LA9 LB960
Locking accessories
Description Control knob locking kit For Fixing on front face, 3 padlocks, 6 mm shank max. (padlocks to be ordered separately) For LD1, LD3, LD5 Sold in lots of 1 Unit reference LA9 LB390 Weight kg 0.160
LA9 LB390
1/140
References
a.c. operation
Rated control circuit voltages Uc Uc 50 Hz 60 Hz V V 21 21 24 LX1 LB ppp 42 48 110 127 220 230 230 240 380/400 415 440 500 660 24 36 48 110 115/120 220 230/240 240 440 460/480 575/600 Average resistance at 20 C 10 % 3.27 4.07 5.17 8.96 16.41 21.13 87.04 102.22 109 137 353 379 448 463 463 493 1389 1491 1779 3312 3554 Inductance Voltage of closed code (1) circuit H 0.14 0.18 0.23 0.40 0.72 0.95 4 4.4 5 6.6 16 17.5 20 22 22 24 60 70 80 102 180 Reference Weight
JV BC B CC D E K FC F G LC MC M P PU7 U Q N R S Y
LX1 LB019 LX1 LB021 LX1 LB024 LX1 LB032 LX1 LB042 LX1 LB048 LX1 LB100 LX1 LB105 LX1 LB110 LX1 LB127 LX1 LB200 LX1 LB210 LX1 LB220 LX1 LB230 LX1 LB234 LX1 LB240 LX1 LB380 LX1 LB415 LX1 LB440 LX1 LB500 LX1 LB660
kg 0.065 0.065 0.065 0.065 0.065 0.065 0.065 0.065 0.065 0.065 0.065 0.065 0.065 0.065 0.065 0.065 0.065 0.065 0.065 0.065 0.065
Consumption at 50 Hz: inrush (cos : 0.55) 75 VA; sealed (cos : 0.28) 8 VA. Consumption at 60 Hz: inrush (cos : 0.55) 90 VA; sealed (cos : 0.30) 9 VA.
d.c. operation
The integral 18 can operate on a d.c. supply when fitted with a standard coil and a corresponding voltage converter: see page 1/139. (1) Coil voltage reference code, used to complete the basic reference when ordering an integral unit.
1/141
Operation
LD1
1/L1 3/L2 5/L3
1
A1
A2
+0
Auto
+0
Auto
+0
Auto
+0
Auxiliary contacts
LA1 LB015
2/T1 4/T2 6/T3
LA1 LB0341
15
17
17
15
17
05
07
17
15
05 06
13 23 31
95
16
18
18
16
18
08
18
16
14 24 32
96
98
42
13 23 31 14 24 32
95 97
96 98
41 42
16
15 17 16 18
15 17 16 18
06
15 17 16 18
05 07 06 08
17 15 18 16
05 07 06 08
13 23 31 14 24 32
95 97
96 98
41 42
15 17 16 18
15 17 16 18
15 17 16 18
05 07 06 08
17 15 18 16
05 07 06 08
13 23 31 14 24 32
95 97
96 98
41 42
15 17 16 18
15 17 16 18
15 17 16 18
05 07 06 08
17 15 18 16
05 07 06 08
Tripped on overload
TRIP. +
13 23 31 14 24 32
95 97
96 98
41 42
15 17 16 18
15 17 16 18
15 17 16 18
05 07 06 08
17 15 18 16
05 07 06 08
Tripped on short-circuit
TRIP. +
13 23 31 14 24 32
95 97
96 98
41 42
15 17 16 18
15 17 16 18
15 17 16 18
05 07 06 08
17 15 18 16
05 07 06 08
13 23 31 14 24 32
95 97
96 98
41 42
15 17 16 18
15 17 16 18
15 17 16 18
05 07 06 08
17 15 18 16
05 07 06 08
Manual reset
TRIP. +
13 23 31 14 24 32
95 97
96 98
41 42
15 17 16 18
15 17 16 18
15 17 16 18
05 07 06 08
17 15 18 16
05 07 06 08
RESET
1/142
08
Contact open
97
41
15
07
Operation
LD5
1/L1 3/L2 5/L3
+0
Auto
+0
A1
A2
A1
II
A2
Auxiliary contacts
LA1 LB015 LA1 LB001 LA1 LB021 LA1 LB0211 LA1 LB001 On the integral
17 15 41 05 06 07
6/T3
2/T1
4/T2
13 23 31
95
97
41
13 23 31
15
17
14 24 32
96
98
42
14 24 32
16
18
14 24 32
18
16
42
13 23 31 14 24 32
95 97
96 98
41 42
13 23 31 14 24 32
15 17 16 18
13 23 31 14 24 32
17 15 18 16
41 42
05 07 06 08
13 23 31 14 24 32
95 97
96 98
41 42
13 23 31 14 24 32
15 17 16 18
13 23 31 14 24 32
17 15 18 16
41 42
05 07 06 08
On, closed
AUTO
13 23 31 14 24 32
95 97
96 98
41 42
13 23 31 14 24 32
15 17 16 18
13 23 31 14 24 32
17 15 18 16
41 42
05 07 06 08
On, closed
AUTO
13 23 31 14 24 32
95 97
96 98
41 42
13 23 31 14 24 32
15 17 16 18
13 23 31 14 24 32
17 15 18 16
41 42
05 07 06 08
Tripped on overload
D clench TRIP. +
13 23 31 14 24 32
95 97
96 98
41 42
13 23 31 14 24 32
15 17 16 18
13 23 31 14 24 32
17 15 18 16
41 42
05 07 06 08
Tripped on short-circuit
TRIP. +
13 23 31 14 24 32
95 97
96 98
41 42
13 23 31 14 24 32
15 17 16 18
13 23 31 14 24 32
17 15 18 16
41 42
05 07 06 08
13 23 31 14 24 32
95 97
96 98
41 42
13 23 31 14 24 32
15 17 16 18
13 23 31 14 24 32
17 15 18 16
41 42
05 07 06 08
Manual reset
D clench TRIP. + R arm. RESET
13 23 31 14 24 32
95 97
96 98
41 42
13 23 31 14 24 32
15 17 16 18
13 23 31 14 24 32
17 15 18 16
41 42
05 07 06 08
1/143
08
Contact open
13 23 31
Characteristics
Type
integral 32
A V 3 32 690 1.5 million operating cycles 10 million operating cycles 3600 operating cycles/hour 600 operating cycles/hour IEC: 60947-1, 60947-2, 60947-3, 60947-4-1, 60947-6-2 VDE: 0100, 0110, 0113, 0170, 0171, 471, 0660 BS: 5424, 4752, 4941 NEN, NBN ASE, ASEFA, ASTA, BV, CSA DEMKO, DNV, GL NEMKO, NNK, VE, PTB, RINA, SCC, SEMKO, SETI, UL, USSR, LROS TH - 20+ 60 - 40+ 80 - 25+ 50 - 25+ 70 Energised state: 3 gn De-energised state: 3 gn Energised state: 8 gn De-energised state: 8 gn IP 20B Protection against direct finger contact Conforming to IEC 60295-2-1, NF C 20-455 and decree of 22-12-81 (JO 27 NC of 1st and 2/2/1982) Conforming to UL 94 - V0 and NF T 51-072 3000 From fixing plane From main axis (fore-aft tilt) (left-right tilt)
Number of poles Rated operational current (Ie) In AC-43 Rated operational voltage (Ue) Electrical durability In AC-43 at 415V Mechanical durability at Uc Maximum operating rate a at ambient temperature y 55 C c with converter
Environment
Conforming to standards
Product certifications Protective treatment Ambient air temperature around the device
Vibration resistance Permissible acceleration Shock resistance Permissible acceleration Degree of protection
Operation Storage c Operation (1) Storage 5100 Hz Impulse duration: 11 ms Conforming to IEC 60144 and 60529 Conforming to VDE 0106
C C C C
Flame resistance
VA VA W W W ms ms ms ms
(1) With converter. (2) The closing time "C" is measured from the moment the coil supply is switched on to initial contact of the main poles. The opening time "O" is measured from the moment the coil supply is switched off to the moment the main poles separate.
1/144
Characteristics
Type
Pole characteristics
Conventional thermal current (Ith) Frequency limits of the operational current Rated impulse withstand voltage (Uimp) Rated insulation voltage (Ui) Heat dissipation in the power circuits of the contactor breaker and its protection module Rated making capacity I rms I peak Rated breaking capacity Conforming to IEC 60947-2
Conforming to IEC 60947-4 kV Conforming to IEC 60947-1 V A Operational current W Power per pole, hot state
2.5 1.8
4 1.8
6.3 2
10 2
16 3.4
25 4.8
32 6
Conforming to IEC 60947-4 A Conforming to IEC 60947-2 kA Operational voltage Value of cos Icu (O-t-CO) (1) Ics (O-t CO-t-CO) (1) Icu = Ics O-t-CO-t-rCO (1) V
12 x Ith (above this value, the breaker trips) 105 380/415 0.25 50 50 50 440 0.25 50 (2) 35 (2) 50 480/525 0.3 20 20 15 600/690 0.8 5 (cos 0.7) 5 4
Conforming to IEC 60947-6-2 ensuring reliability of operation Total breaking time Thermal limit Cabling
With Isc max. at 415 V, 50 Hz Flexible cable without cable end Flexible cable with cable end Solid cable
ms A2s
mm 2 mm 2 mm 2 N.m
Tightening torque
4 4
Thermal protection
V A A C
(1) O: breaking short-circuit current, t: time CO: closing on short-circuit, breaking short-circuit current (manual) rCO: closing on short-circuit, breaking short-circuit current (remote control) (2) Conforming to BS 4752 36 kA cycle P2, 50 kA cycle P1.
1/145
Characteristics (continued)
Tightening torque
Making capacity Rated c category operational DC-13 (2) power Making capacity Cabling
Signalling contacts
Conventional thermal current (Ith) Rated insulation voltage (Ui) Operational power for 200 000 operating cycles a Conforming to IEC 60947-5-1 Voltage Resistive load Lamp load (3) Inductive load (4) Motor (5) Voltage Resistive load Lamp load (3) Inductive load (4) Motor (5) A V V VA VA VA VA V W W W W mm2 3 250 110/127 600 90 875 160 24 48 110/125 100 100 50 50 50 6 75 75 50 75 75 6 Maximum c.s.a.: 2 x 2.5 - Minimum c.s.a.: 2 x 1 220 750 125 500 200 200 50 7.5 50 7.5
Cabling
mm2 Maximum c.s.a.: 2 x 1.5 or 1 x 2.5 (1) Electrical durability on an inductive load such as the coil of an electromagnet: making current (cos 0.7) = 10 times the power broken (cos 0.4). (2) Electrical durability on an inductive load such as the coil of an electromagnet, the time constant increasing with the load. (3) Lamp load: peak current = 10 times the rated current. (4) Inductive load: cos 0.4 for a.c. operation; time constant 7 ms for d.c. operation. (5) Motor: peak current = 6 times the rated current.
1/146
Characteristics
Type Used for control of the integral 32 Ambient air temperature around the device Storage Operation Isolation Cabling Min. Max. Operating limits Protection
Converters By a programmable controller, with d.c. control of the electromagnet Control on d.c. supply
C C kV mm 2 mm 2
- 25+ 70 - 25+ 50 rms voltage between inputs and outputs: 2.5 1x1 2 x 2.5 0.85...10.1 Uc Against reverse polarity (by diode) and against overvoltage LA1 LC 580BD
- 25+ 70 - 25+ 50 Common negative terminal 1x1 2 x 2.5 0.8...1.1 Uc (2) Against reverse polarity (by diode) and against overvoltage LA1 LC 080BD
580ED
180BD
080ED
080FD
LA1 LC080FD
+ E1
E2
+ E1
E2
+
A2
E1 (0V) E3 E2
A1 A2
(0V)
E1
A1 A2
A2
E2
Indication of input state Input signals Voltage (logic side) Current State 0 guaranteed State 1 guaranteed Supply voltage For U For I For U
V mA V mA V V
c 524 (E1-E2) 1524 V 8.55 V < 2.5 <2 >4 a 24240 (A1-A2)
c 110 (E1-E2)
Operating characteristics
Electrical durability 5 1 in millions of operating cycles VA 160 Average Inrush 50 Hz consumption VA 185 60 Hz at 20 C W 250 c 12 Sealed 50/60 Hz VA W 4 c ms 1530 1530 1035 30 Operating time Pull-in at 20 C ms 2235 2035 830 15 Drop-out and at Uc (1) For direct control by external contact: connect E1-E3. (2) Warning: for supply from rectified a.c., the 2 following conditions must be met: the power supply must exceed 250 VA and the maximum ripple must be y 14 %.
1/147
Characteristics
Environment
Conforming to standards Protective treatment Ambient air temperature around the device
C C C
Tripping devices
Type Pull-in voltage Drop-out voltage Average consumption Minimum pulse time Uc Uc Inrush Sealed LA1 LC070p, LA1 LC072p 0.81.1 0.350.7 8 4 LA1 LC071p 0.71.1 8 4 10
VA VA ms
Reset devices
Type Consumption Duration of a reset cycle Minimum impulse duration Mechanical durability VA s s Operating cycles LA1 LC052p 9 9 0.5 u 10 000
y 250
1/148
Characteristics
Breaking capacity of integral 32 contactor breakers, ensuring reliability of operation, according to the operational voltage and protection module fitted.
1/149
Motor protection
Standard motors By thermal-magnetic modules (1) LB1 LC03M
Time
10 min
M03 M04 M05 M06 M07 M08 M10 M13 M17 M22 M53
10 min
1 min
1 min
10 s
M53
1s
2,4
1s
4,8 7,6 12 19 30 48 76 120 190 3,8 6 9,5 15 24 38 60 95 150 380
9,5 15 19 0,1 s
24 38 30
95 150190
300
0,1 s
0,01 s
0,01 s
0,1
0,2
0,4 0,6
10
20
40 60 100
0,8 1
10
20
40 60
100
200
6,3 10 16 23 32 irth 25
10 min
1 min
10 s
1s 30 48 75 95 60 0,1 s 95 150190
,01 s
0,8 1
10
20
40 60
100
200
(1) Thermal protection: the average operating times shown in the above curves are for an ambient air temperature of 20 C, without prior current flow (cold state). The average operating times after prolonged current flow (hot state) can be calculated by applying the coefficient 0.5.
1/150
1
Maximum thermal limit on short-circuit
Thermal limit I2t in kA 2s in the short-circuit protection zone
100 80 60
=0 ,3
100 80 60 40
40 20 10 8 6
s
8 (1) 7 6 5 4
=0
,2
8 (1) 7 6 5 4 3 2 1
=0
,5
20
=0
3
10 8 6 4
co
,7
2 0,2 0,1 0,1 1 0,2 0,4 0,6 1 2 4 6 8 10 20 50 100 200 Prospective rms short-circuit current in kA 1 2 4 6 8 10 15 20 50 100 200 Prospective rms short-circuit current in kA
7 1625 A 8 2332 A
(1) Associated thermal protection rating. The breaking capacity is unlimited on contactor breakers fitted with modules: - up to a rating of 1016 A at 220-380-415 V, - up to a rating of 6.310 A at 440-500 V. 3-phase 480/525 V, 50 Hz
100 80 60 40
=0 ,3
100 80 60 40
8 (1) 7 6 5
=0 ,5
co s
6 5 4 3 2 1
8 (1) 7
4
20
=0 ,7
3
10 8 6 4
2 0,2 0,1 0,1 1 0,2 0,4 0,6 1 2 4 6 8 10 15 20 50 100 200 Prospective rms short-circuit current in kA 1 2 4 6 8 10 20 100 200 50 Prospective rms short-circuit current in kA
7 1625 A 8 2332 A
(1) Associated thermal protection rating. The breaking capacity is unlimited on contactor breakers fitted with modules: - up to a rating of 1016 A at 220-380-415 V, - up to a rating of 6.310 A at 440-500 V. General : pages 1/116 to 1/121 Selection : pages 1/122 to 1/125 References : pages 1/152 to 1/163 Dimensions and schemes : pages 1/190 to 1/199
1/151
References
kg 1.430
LD1 LC030 p
kg 1.450
Red knob on yellow background (CNOMO) Emergency Stop 7.5 15 15 18.5 25 32 50 LD4 LC130 p
LD4 LC030 p
1.450
kg 2.800
LD4 LC030 p
2.800
(1) For the unit to function, it must be fitted with a protection module, to be ordered separately, see page opposite. (2) Standard control circuit voltages (for other voltages, please consult your Regional Sales Office): Volts 24 36 42 48 110 120 220 230 240 380 415 440 480 500 600 400 50 Hz B D E F M M U Q N N S 60 Hz c (4) LD5 LC030 p BC BD CC D ED FC FD FC MC MC/PU7 MC Q Q S
660 Y
(3) Variant: UL 508 approved version (starter) at 600 V, to order, add suffix H51 to the reference. Example: LD1 LC030MH51 (4) For use on c, the unit is supplied with 1 or 2 converters, including coil suppression device (2 converters for reversing contactor breakers). (5) It is essential to provide electrical locking for reversing contactor breakers integral 32.
1/152
References
Thermal-magnetic protection modules (compensated and differential for normal starting motors) (1)
Adjustable magnetic protection from 6 to 12 Irth max. (2)
Standard power ratings of 3-phase motors 50/60 Hz in category AC-43 220 V 400 V 480 V 240 V 415 V 440 V 525 V kW kW kW kW 0.06 g g g g 0.09 0.12 0.18 0.25 0.37 0.55 0.75 1.1 1.5 2.2 3 4 5.5 7.5 g g g 1.1 1.5 2.2 4 7.5 11 15 g 0.37 0.55 1.1 1.5 2.2 4 7.5 11 15 g 0.37 0.75 1.1 2.2 3.7 5.5 10 15 18.5 Thermal setting range (Irth min to Irth max) A 0.250.4 0.40.63 0.631 11.6 1.62.5 2.54 46.3 6.310 1016 1625 2332 Magnetic protection Reference Weight
LB1 LC03Mpp
A 2.44.8 3.87.6 612 9.519 1530 2448 3876 60120 95190 150300 190380
LB1 LC03M03 LB1 LC03M04 LB1 LC03M05 LB1 LC03M06 LB1 LC03M07 LB1 LC03M08 LB1 LC03M10 LB1 LC03M13 LB1 LC03M17 LB1 LC03M22 LB1 LC03M53
kg 0.400 0.400 0.400 0.400 0.400 0.400 0.400 0.400 0.400 0.400 0.400
LB6 LC03M06 LB6 LC03M07 LB6 LC03M08 LB6 LC03M10 LB6 LC03M13 LB6 LC03M17 LB6 LC03M22 LB6 LC03M53
LB6 LB03Mpp
(1) Protection modules UL and CSA approved. g There are no standard power ratings for these motors. (2) To order PTB approved versions, add suffix H8 to the reference. Example: LB1 LC03M03H8.
1/153
Selection
Equipment scheme
Combination contactor breaker + protection module LD1 LC030 p + LB1 LC03Lpp LD4 LC130 p + LB1 LC03Lpp LD4 LC030 p + LB1 LC03Lpp
PEN
LD1 LC030 p + LB1 LC03Lpp LD4 LC130 p + LB1 LC03Lpp LD4 LC030 p + LB1 LC03Lpp
3-pole + N
LD1 LC040 p + LB1 LC04Lpp LD4 LC140 p + LB1 LC04Lpp LD4 LC040 p + LB1 LC04Lpp
N
LD1 LC040 p + LB1 LC05Lpp LD4 LC140 p + LB1 LC05Lpp LD4 LC040 p + LB1 LC05Lpp
Note: - the PEN conductor must not be isolated, - all live conductors must be isolated. Neutral protection optional.
1/154
References
3 4
kg 1.430 1.750
LD1 LC030p
1.450 1.780
LB1 LC03L13 LB1 LC04L13 LB1 LC05L13 LB1 LC03L17 LB1 LC04L17 LB1 LC05L17 LB1 LC03L22 LB1 LC04L22 LB1 LC05L22 LB1 LC03L53 LB1 LC04L53 LB1 LC05L53
kg 0.400 0.500 0.500 0.400 0.500 0.500 0.400 0.500 0.500 0.400 0.500 0.500
(1) For the unit to function, it must be fitted with a protection module, to be ordered separately. (2) Standard control circuit voltages (for other voltages, please consult your Regional Sales Office): Volts 24 36 42 48 110 120 220 230 240 380 415 440 400 50 Hz B D E F M M U Q N N 60 Hz BC CC D FC FC MC MC MC Q c (3) BD ED FD (3) For use on d.c., the unit is supplied with a converter, including coil suppression device.
480 Q
500 S
600 S
660 Y
1/155
References
AUTO
+ TRIP.
Off
O
RESE
AUTO
+ TRIP.
Off
O
RESE
AUTO
+ TRIP.
Off
O
RESE
1/156
References
Current limiter
For use on LD1 or LD5 For mounting see page 1/192 For use on LA9 LB920 Function
(IP 20)
Reference LA9 LB920 Weight kg 0.320
N/O N/C C/O LD1, LD4 1 block of 6 contacts comprising: or LD5 b 3 signalling contacts Mounted "contactor state on RH side b 1 signalling contact control knob in any position other than Auto" b 1 signalling contact "tripped on short-circuit" b 1 signalling contact tripped LA1 LC010 2 1 1 0.280
1 block of 5 contacts comprising: b 3 signalling contacts 2 contactor state 1 b 1 signalling contact "tripped on short-circuit" 1 b 1 signalling contact tripped 1 block of 4 contacts comprising: b 3 signalling contacts 2 contactor state 1 b 1 signalling contact tripped, selectable+ by the user 1 block of 3 signalling contacts contactor state LD4 Mounted on LH side LD5 Mounted on LH side 1 control circuit isolating block (1 or 2 blocks per unit) 1 block of 3 signalling contacts contactor state 1 control circuit isolating block comprising 2 contacts 2
LA1 LC025 1 1
0.170
LA1 LC020
0.100
LA1 LC030
0.035
LA1 LB021
0.100
LA1 LC031
0.100
0.035
1/157
References
AUTO
+ TRIP.
Off
O
RESE
1/158
References
LD1, LD4 1 undervoltage trip or LD5 fitted with an LA1 LC010 or LA1 LC012 block or 1 shunt trip LD1, LD4 1 remote electrical or LD5 reset device fitted with an LA1 LC010 or LA1 LC012 block
LA1 LC052F
0.320
LA1 LC052M
0.320
(1) Standard control circuit voltages (for other voltages, please consult your Regional Sales Office): Volts 24 48 110 120 220/230 240 380/400 50 Hz B E F M U Q 60 Hz B E F F M M Q
415 N
440 N N
1/159
References
AUTO
TRIP. +
Off
O
RESE
AUTO
TRIP. +
Off
O
RESE
AUTO
TRIP. +
Off
O
RESE
1/160
References
LDp LCpppBD
Coil Converter
LX1 LC0249 LA1 LC080BD LX1 LC0489 LA1 LC080ED LX1 LC1109 LA1 LC080FD
LDp LCpppED
48 (4)
250
Coil Converter
LDp LCpppFD
110
250
Coil Converter
Suppressor module
Mounting Type Operational voltage 50/60 Hz V y 250 Reference Weight kg 0.010
Clip-on
LA9 D09982
(1) For reversing contactor breakers, order 2 interface modules or 2 voltage converters. (2) When used on rectified single-phase or 3-phase supply, the peak to peak ripple voltage must be equal to or less than 0.14 of the average voltage. Operating limits 0.8 to 1.1 Uc for an ambient temperature y 40 C. (3) It is essential that the voltage converter be associated with the specific coil indicated. (4) 24 V and 48 V converters can be operated by Low level input. In this case, the control circuit voltage must be the same as the supply voltage (24 or 48 V). (5) An RC circuit provides effective protection for circuits highly sensitive to high frequency interference. Voltage limited to 3 Uc max. and oscillating frequency limited to 400 Hz max. Slight increase in drop-out time (1.2 to 2 times the normal time).
1/161
References
Protection accessories
For use on Upstream power terminals (L1, L2, L3) Protection module
Sold in lots of 5 1
Mounting accessories
Description LA9 LC701 Mounting plates For use on LD1, LD4, LD5 Mounting on 2 x 32 mm 4 rails Reference LA9 LC010 Weight kg 0.150
1 x 75 mm 7 rail or 2 x 32 mm 4 rails Height compensation plate LA1 LC090 integral 32 (raises its front face to the same height as the integral 63)
LA9 LC012
0.450
0.200
Separate component
Description Kit for lockable knob (LD1) For use on For converting a black, non-padlockable control knob to a padlockable knob Reference LA9 LC393 Weight kg 0.100
1/162
References
a.c. operation
Rated control circuit voltages Uc 50 Hz Uc 60 Hz V V 24 24 42 48 LX1 LCppp 110 127 220/230 230 240 380/400 415/440 500 660 36 48 110/120 220/240 240 440/480 550/600 Average Inductance Voltage resistance at of closed code (1) 20 C 10 % circuit 1.125 1.78 2.92 5.56 7.10 29.51 37.15 54.28 117.4 168.2 168.72 203 515.1 581.8 741.2 1603 H 0.107 0.142 0.24 0.45 0.59 2.43 3.12 4.19 9.7 13 13 15.4 39 46 59 117 BC B CC D E FC F G MC M PU7 U Q N S Y Reference Weight
LX1 LC020 LX1 LC024 LX1 LC030 LX1 LC042 LX1 LC048 LX1 LC100 LX1 LC110 LX1 LC127 LX1 LC190 LX1 LC220 LX1 LC234 LX1 LC240 LX1 LC380 LX1 LC415 LX1 LC500 LX1 LC660
kg 0.120 0.120 0.120 0.120 0.120 0.120 0.120 0.120 0.120 0.120 0.120 0.120 0.120 0.120 0.120 0.120
Consumption at 50 Hz: inrush (cos : 0.55) 150 to 200 VA; sealed (cos : 0.28) 10 to 16 VA. Consumption at 60 Hz: inrush (cos : 0.55) 170 to 230 VA; sealed (cos : 0.30) 12 to 18 VA.
d.c. operation
The integral 32 can operate on a d.c. supply when fitted with a special coil and corresponding voltage converter: see page 1/161. (1) Coil voltage reference code. Used to complete the basic reference when ordering an integral unit.
1/163
Operation
1/L1
3/L2
5/L3
1/L1
3/L2
A1
A2
A1
A2
5/L3
LD1
LD4
+0
U U U
Auxiliary contacts
LA1 LC010
2/T1 4/T2 6/T3 2/T1 4/T2 6/T3
LA1 LC012
LA1 LC025
LA1 LC001
98 41
LA1 LC020
13 23 31 14 24 32
13 23 31 14 24 32
LA1 LC030
(53) 63 (54) 64
53 54 53 54 53 54 53 54 53 54 53 54 53 54 53 54 53 54
08
13 23 31
16 18
06 08
96 98
13 23 31
98
13 23 31
96
ou
05
14 24 32
15
05
95
14 24 32
95
14 24 32
LD1
LD4
16 18 15
06 08 05
96 98
13 23 31 14 24 32
08 05
98 95
95
13 23 31 14 24 32
96
98 95
95
95
95
Off
13 23 31 14 24 32
16 18 15
06 08 05
96 98
13 23 31 14 24 32
08 05
98 95
13 23 31 14 24 32
96
98 95
42
41 42
41 42
13 23 31 14 24 32
95
95
13 23 31 14 24 32
16 18 15
06 08 05
96 98
13 23 31 14 24 32
08 05
98 95
13 23 31 14 24 32
96
98 95
41 42
13 23 31 14 24 32
95
95
13 23 31 14 24 32
16 18 15
06 08 05
96 98
13 23 31 14 24 32
08 05
98 95
13 23 31 14 24 32
96
98 95
41 42
13 23 31 14 24 32
95
95
13 23 31 14 24 32
16 18 15
06 08 05
96 98
13 23 31 14 24 32
08 05
98 95
13 23 31 14 24 32
96
98 95
41 42
13 23 31 14 24 32
95
95
Tripped on overload
TRIP. + TRIP. +
13 23 31 14 24 32
16 18 15
06 08 05
96 98
13 23 31 14 24 32
08 05
98 95
13 23 31 14 24 32
96
98 95
41 42
13 23 31 14 24 32
95
95
Tripped on short-circuit
TRIP. + TRIP. +
13 23 31 14 24 32
16 18 15
06 08 05
96 98
13 23 31 14 24 32
08 05
98 95
13 23 31 14 24 32
96
98 95
41 42
13 23 31 14 24 32
95
95
13 23 31 14 24 32
16 18 15
06 08 05
96 98
13 23 31 14 24 32
08 05
98 95
13 23 31 14 24 32
96
98 95
41 42
13 23 31 14 24 32
95
95
Manual reset
TRIP. + TRIP. +
13 23 31 14 24 32
16 18 15
06 08 05
96 98
13 23 31 14 24 32
08 05
98 95
13 23 31 14 24 32
96
98 95
41 42
13 23 31 14 24 32
95
95
RESET
RESET
1/164
Operation
1/L1
3/L2
5/L3
LD5
+0
U U U
1
ou
A2 A1
A2
A1
Auxiliary contacts
LA1 LC010 LA1 LC012 LA1 LC025 LA1 LC020
98 13 23 31
LC001 LC021
41 13 23 31
LA1
LA1
LA1 LC031
53 54 63 64
2/T1
4/T2
6/T3
13 23 31
96 98
13 23 31
06 08
13 23 31
16 18
08
98
96
14 24 32
95
14 24 32
95
05
14 24 32
05
95
14 24 32
42
15
95
16 18 15
06 08 05
96 98
13 23 31 14 24 32
08 05
98 95
13 23 31 14 24 32
96
98 95
13 23 31 14 24 32
41 42
14 24 32
13 23 31 14 24 32 13 23 31 14 24 32 13 23 31 14 24 32 13 23 31 14 24 32 13 23 31 14 24 32 13 23 31 14 24 32 13 23 31 14 24 32 13 23 31 14 24 32 13 23 31 14 24 32 13 23 31 14 24 32
Contact open
ou
53 63 54 64
95
95
Off
13 23 31 14 24 32
16 18 15
06 08 05
96 98
13 23 31 14 24 32
08 05
98 95
13 23 31 14 24 32
96
98 95
13 23 31 14 24 32
41 42
53 63 54 64
95
95
13 23 31 14 24 32
16 18 15
06 08 05
96 98
13 23 31 14 24 32
08 05
98 95
13 23 31 14 24 32
96
98 95
13 23 31 14 24 32
41 42
53 63 54 64
95
95
On, closed
AUTO
13 23 31 14 24 32
16 18 15
06 08 05
96 98
13 23 31 14 24 32
08 05
98 95
13 23 31 14 24 32
96
98 95
13 23 31 14 24 32
41 42
53 63 54 64
95
95
On, closed
AUTO
13 23 31 14 24 32
16 18 15
06 08 05
96 98
13 23 31 14 24 32
08 05
98 95
13 23 31 14 24 32
96
98 95
13 23 31 14 24 32
41 42
53 63 54 64
95
95
Tripped on overload
TRIP. +
13 23 31 14 24 32
16 18 15
06 08 05
96 98
13 23 31 14 24 32
08 05
98 95
13 23 31 14 24 32
96
98 95
13 23 31 14 24 32
41 42
53 63 54 64
95
95
13 23 31 14 24 32
16 18 15
06 08 05
96 98
13 23 31 14 24 32
08 05
98 95
13 23 31 14 24 32
96
98 95
13 23 31 14 24 32
41 42
53 63 54 64
95
95
Tripped on short-circuit
TRIP. +
13 23 31 14 24 32
16 18 15
06 08 05
96 98
13 23 31 14 24 32
08 05
98 95
13 23 31 14 24 32
96
98 95
13 23 31 14 24 32
41 42
53 63 54 64
95
95
13 23 31 14 24 32
16 18 15
06 08 05
96 98
13 23 31 14 24 32
08 05
98 95
13 23 31 14 24 32
96
98 95
13 23 31 14 24 32
41 42
53 63 54 64
95
95
Manual reset
TRIP. +
13 23 31 14 24 32
16 18 15
06 08 05
96 98
13 23 31 14 24 32
08 05
98 95
13 23 31 14 24 32
96
98 95
13 23 31 14 24 32
41 42
53 63 54 64
95
RESET
95
1/165
Characteristics
Type
integral 63
A V 3 63 690 1.2 million operating cycles 5 million operating cycles 3600 operating cycles/hour 600 operating cycles/hour
Number of poles Rated operational current (Ie) In AC-3 Rated operational voltage (Ue) Electrical durability In AC-3 at 400 V Mechanical durability at Uc Maximum operating rate a at ambient temperature y 55 C c with converter
Environment
Conforming to standards IEC: 158-1, 204-1, 204-2, 364, 947-1/2 and 4 UTE: NF C 63-110, C 63-120, C 63-130, C 63-650, C 79-100, C 20-040 VDE: 0100, 0110, 0113, 0170, 0171, 471, 0660 BS: 5424, 4752, 4941 NEN, NBN ASE, ASEFA, ASTA, BV, CSA, DEMKO, DNV, GL NEMKO, NKK, VE, RINA, SCC, SETI, UL, USSR, LROS TH - 20+ 60 - 40+ 80 - 25+ 50 - 25+ 70 Energised state: 3 gn De-energised state: 3 gn Energised state: 8 gn De-energised state: 8 gn IP 20B Protection against direct finger contact Conforming to IEC 60295-2-1, NF C 20-455 and decree of 22-12-81 (JO 27 NC of 1st and 2/2/1982) Conforming to UL 94 - V0 and NF T 51-072 3000 From main axis (left-right tilt)
Product certifications Protective treatment Ambient air temperature around the device
Vibration resistance Permissible acceleration Shock resistance Permissible acceleration Degree of protection Flame resistance
Operation Storage c Operation (1) Storage 5100 Hz Impulse duration: 11 ms Conforming to IEC 60144 & 60529 Conforming to VDE 0106
C C C C
VA VA W W W ms ms ms ms
(1) With converter. (2) The closing time "C" is measured from the moment the coil supply is switched on to initial contact of the main poles. The opening time "O" is measured from the moment the coil supply is switched off to the moment the main poles separate.
1/166
Characteristics
Type
Pole characteristics
Conventional thermal current (Ith) Frequency limits of the operational current Rated impulse withstand voltage (Uimp) Rated insulation voltage (Ui) Heat dissipation in the power circuits of the contactor breaker and its protection module Rated making capacity I rms I peak Rated breaking capacity conforming to IEC 60947-2
Conforming to IEC 60947-4 kV Conforming to IEC 60947-1 V A Operational current W Power per pole, hot state
32 5
40 5.8
50 7
63 9
Conforming to IEC 60947-4 A Conforming to IEC 60947-2 kA Operational voltage Value of cos Cycle P1 (O-t-CO) Icu (1) Cycle P2 (O-t CO-t-CO) Ics (1) Icu = Ics V
12 or 15 x Ith (above this value. the breaker trips) 105 380/415 0.25 50 50 50 440 0.25 50 50 50 480/525 0.25 35 35 30 600/690 0.5 10 10 10
conforming to IEC 60947-6-2 ensuring reliability of operation Total breaking time Electrical durability in AC-3 at Ie max and at 415 V after 1 cycle O-CO-r-CO at Isc Thermal limit Cabling
Prospective rms short-circuit current at terminals of a new device Millions of operating cycles With Isc max. at 415 V, 50 Hz Flexible cable without cable end Flexible cable with cable end Solid cable
ms kA
4 3
10
25
35
50
A2s
1 300 x 103 Maximum c.s.a. 1 x 50 or 2 x 35 2 x 25 1 x 50 6 LB1 LD03P Standard motors NF C 63-650 3 3 690 1363 10/1345/63 - 20+ 60 With
0.9
0.6
0.5
0.2
mm 2 mm 2 mm 2 N.m
Tightening torque Module type Protection Conforming to standards Number of poles Number of protected poles Rated operational voltage Max. continuous current Setting range (Irth min./Irth max.) Temperature compensation Protection against phase imbalance Tripping class Instantaneous trip current setting range Tripping tolerance Conforming to standards Rated operational voltage Mechanical durability Padlocking Conforming to standards Rated operational voltage Mechanical durability Padlocking
Thermal protection
V A A C
20 20 Fixed at 15 Irth max 612 Irth max (usual setting 910 Irth maxi) 20 % 20 % IEC 60947 690 10 000 By 1, 2 or 3 padlocks, 8 mm shank
20 %
20 %
1/167
Characteristics (continued)
Conventional thermal current (Ith) Rated insulation voltage (Ui) Switching capacity Rated a category operational AC-15 (1) power Making capacity Rated c category operational DC-13 (2) power Making capacity Cabling
Conforming to IEC 60947-5-1 With U u 17 V and I u 10 mA Voltage 1 million operating cycles 1.5 million operating cycles a category AC-15 Voltage 1 million operating cycles 1.5 million operating cycles c category DC-13
A V mVA V VA VA VA V W W W mm2
6 690 600 48 110/127 300 500 160 300 1500 3500 24 48 120 90 70 50 800 700 Maximum c.s.a.: 2 x 2.5 Minimum c.s.a.: 2 x 1
Signalling contacts
Conventional thermal current (Ith) Rated insulation voltage (Ui) Operational power for 200 000 operating cycles a Conforming to IEC 60947-5-1 Voltage Resistive load Lamp load (3) Inductive load (4) Motor (5) Voltage Resistive load Lamp load (3) Inductive load (4) Motor (5) A V V VA VA VA VA V W W W W mm2 3 250 24 48 100 100 50 50 75 75 75 75 Maximum c.s.a.: 2 x 2.5 Minimum c.s.a.: 2 x 1 110/127 600 90 875 160 110/125 50 6 50 6 220 750 125 500 200 200 50 7.5 50 7.5
Cabling
(1) Electrical durability on an inductive load such as the coil of an electromagnet: making current (cos 0.7) = 10 times the power broken (cos 0.4). (2) Electrical durability on an inductive load such as the coil of an electromagnet, the time constant increasing with the load. (3) Lamp load: peak current = 10 times the rated current. (4) Inductive load: cos 0.4 for a.c. operation; time constant 7 ms for d.c. operation. (5) Motor: peak current = 6 times the rated current.
1/168
Characteristics
Type Used for control of the integral 32 Ambient air temperature around the device Storage Operation Isolation Cabling Min. Max. Operating limits Protection
Converters By a programmable controller, with d.c. control of the electromagnet Control on d.c. supply
C C kV mm 2 mm 2
- 25+ 70 - 25+ 50 rms voltage between inputs and outputs: 2.5 1x1 2 x 2.5 0.85...10.1 Uc Against reverse polarity (by diode) and against overvoltage LA1 LC 580BD
- 25+ 70 - 25+ 50 Common negative terminal 1x1 2 x 2.5 0.8...1.1 Uc (2) Against reverse polarity (by diode) and against overvoltage LA1 LC 080BD
580ED
180BD
080ED
080FD
LA1 L p080FD
+ E1
E2
+ E1
E2
+
A2
E1 (0V) E3 E2
A1 A2
(0V)
E1
A1 A2
A2
E2
Indication of input state Input signals Voltage (logic side) Current State 0 guaranteed State 1 guaranteed Supply voltage For U For I For U
V mA V mA V V
By LED c 24 c 48 (E1-E2) (E1-E2) 30 20 < 2.4 <2 > 20.4 < 4.8 <2 > 40.8
c 24 (1) c 48 (1) (E3-E2) (E3-E2) 20 10 <7 <5 > 14 < 14 < 2.5 > 28 c 48 (2) (E1-E2) c 110 (2) (E1-E2)
c 24 (1) c 48 (1) (E3-E2) (E3-E2) 20 10 <7 <5 > 14 c 24 (2) (E1-E2) <14 < 2.5 > 28 c 48 (2) (E1-E2) c 110 (2) (E1-E2)
a a a a a a c 24240 24240 24240 24240 24240 24240 24 (2) (A1-A2) (A1-A2) (A1-A2) (A1-A2) (A1-A2) (A1-A2) (E1-E2)
Operating characteristics
Electrical durability in millions of operating cycles Average Inrush 50 Hz consumption 60 Hz c Sealed 50/60 Hz c Operating time Pull-in at 20 C Drop-out and at Uc 5 VA VA W VA W ms ms 160 185 12 1530 2235 160 185 12 1530 2235 160 185 12 1035 830 375 450 25 2040 2545 375 450 25 2040 2545 375 450 25 1045 830 1 250 4 30 15 250 4 30 15 250 4 30 15 300 8 35 20 300 8 35 20 300 8 35 20
(1) For direct control by external contact: connect E1-E3. (2) Warning: for supply from rectified a.c., the 2 following conditions must be met: the power supply must exceed 300 VA and the maximum ripple must be y 14 %.
1/169
Characteristics
Environment
Conforming to standards Protective treatment Ambient air temperature around the device
C C C
Tripping devices
Type Pull-in voltage Drop-out voltage Average consumption Minimum pulse time Uc Uc Inrush Sealed LA1 LC070p, LC072p 0.81.1 0.350.7 8 4 LA1 LC071p 0.71.1 8 4 10
VA VA ms
Reset devices
Type Consumption Duration of a reset cycle Minimum pulse duration VA s s LA1 LC052p 9 9 0.5
y 250
1/170
Characteristics
Breaking capacity of integral 63 contactor breakers, according to the operational voltage and protection module fitted.
Breaking capacity
Protection module Reference Irth min A LBp LD03p16 10 LBp LD03p21 LBp LD03p22 LBp LD03p53 LBp LD03p55 LBp LD03p57 LBp LD03p61 13 18 23 28 35 45 Operational voltage 220/240 V 400/415 V 440 V max A 13 18 25 32 40 50 63 kA u 130 u 130 u 130 u 130 u 130 u 130 u 130 kA u 130 u 130 u 130 50 50 50 50 kA u 130 u 130 50 50 50 50 50 500 V kA u 130 u 130 35 35 30 30 30 600/690 V kA 10 10 10 10 10 10 10
1/171
10 min 40 s
1 min
10 s
Time
Thermal zone
10 min
1 min
10 s
Magnetic zone
1s
78
150 216
0,1 s
(1) Thermal protection: the average operating times shown in the above curves are for an ambient air temperature of 20 C, without prior current flow (cold state). The average operating times after prolonged current flow (hot state) can be calculated by applying the coefficient 0.5.
1/172
Thermal zone
10 min
1 min
10 s
Magnetic zone
1s 78 156 108 190 150 216 0,1 s 240 300 380 480 600 760
Time
10 min
1 min
10 s
1s
75 95
0,1 s
1/173
100 80 60 40
= 0, 3
0,
25
20
=
0,
1 (1)
0,
0,2
0,4 0,3
1 18 to 25 A up to 45 to 63 A
200
(1)
100 80 60 40
20
1 18 to 25 A up to 45 to 63 A
(1) LB1 LD03p22 to LD06p61: rating of associated thermal overload module.
1/174
1
= = 0, 3 0, 25
100 80 60 40 20
=
0,
1 (1)
0,
0,2
0,4 0,3
6 8 10 15 20
35 50
100
200
1
200
(1)
100 80 60 40
20
1 18 to 25 A up to 45 to 63 A
(1) LB1 LD03 p22 to LD03p61: rating of associated thermal overload module.
1/175
References
kg 3.700
kg 3.800
LD4 LD030 p
3.800
kg 7.600
LD5 LD030 p
7.600
LD5 LC030 p
(1) For the unit to function, it must be fitted with a protection module, to be ordered separately, see page opposite. (2) Standard control circuit voltages (for other voltages, please consult your Regional Sales Office): Volts 24 36 42 48 110 120 220 230 240 380 415 440 480 500 600 400 50 Hz B D E F M M U Q N N S 60 Hz c (4) BC BD CC CE ED K FD FC LC MC MC UX Q S
660 Y
(3) Variant: UL 508 type E approved version (SPCD) at 347/600 V; to order, add suffix H5 to the reference. Example: LD1 LD030MH5. (4) For use on d.c., the unit is supplied with 1 or 2 converters, including coil suppression devices (2 converters for reversing contactor breakers).
1/176
References
Thermal-magnetic protection modules (compensated and differential for normal starting motors) (1)
Fixed magnetic protection, set at 15 Irth max, for mounting on integral 63
Standard power ratings of 3-phase motors 50/60 Hz in category AC-43 220 V 400 V 480 V 440 V 525 V 240 V 415 V kW kW kW kW 3 5.5 5.5 7.5 4 5.5 7.5 9 11 15 9 11 15 22 25 33 9 11 15 22 25 33 11 15 18.5 25 33 40 Thermal Magnetic setting range protection (Irth min to Irth max) 600 V 690 V kW 10 15 18.5 22 33 45 55 Reference Weight
LB1 LD03Mpp
LB1 LD03P16 LB1 LD03P21 LB1 LD03P22 LB1 LD03P53 LB1 LD03P55 LB1 LD03P57 LB1 LD03P61
LB1 LD03M16 LB1 LD03M21 LB1 LD03M22 LB1 LD03M53 LB1 LD03M55 LB1 LD03M57 LB1 LD03M61
LB6 LD03Mpp
LB6 LD03M16 LB6 LD03M21 LB6 LD03M22 LB6 LD03M53 LB6 LD03M55 LB6 LD03M57 LB6 LD03M61
1/177
Selection
Equipment scheme
Combination contactor breaker + protection module LD1 LD030 p + LB1 LD03Lpp LD4 LD130 p + LB1 LD03Lpp LD4 LD030 p + LB1 LD03Lpp
PEN
Note: the PEN conductor must not be isolated, Neutral point Type of connection circuit Neutral connection TNS 3-pole (neutral and PE separated)
Equipment scheme
Combination contactor breaker + protection module LD1 LC030 p + LB1 LC03Lpp LD4 LC130 p + LB1 LC03Lpp LD4 LC030 p + LB1 LC03Lpp
1/178
References
LD1 LD030p
Red knob on yellow background (CNOMO. VDE 0113) Emergency Stop 63 63 690 50 3 LD4 LD030p
3.800
Protection modules
Thermal setting range (Irth min./Irth max.) A 1013 1318 1825 LB1 LD03Lpp 2332 2840 3550 4563
(for customer assembly) Number of poles Number of protected poles 3 3 3 3 3 3 3 Reference Weight
Thermal-magnetic (compensated)
Magnetic setting range (36 Irth max) A 3978 54108 75150 95190 120240 150300 190380
3 3 3 3 3 3 3
LB1 LD03L16 LB1 LD03L21 LB1 LD03L22 LB1 LD03L53 LB1 LD03L55 LB1 LD03L57 LB1 LD03L61
(1) For the unit to function, it must be fitted with a protection module, to be ordered separately. (2) Standard control circuit voltages (for other voltages, please consult your Regional Sales Office): Volts 24 36 42 48 110 120 220 230 240 380 415 440 400 50 Hz B D E F M M U Q N N 60 Hz BC CC CE K FC LC MC MC UX c (3) BD ED FD (3) For use on d.c., the unit is supplied with a converter, including coil suppression device.
480 Q
500 S
600 S
660 Y
1/179
References
AUTO
+ TRIP.
Off
O
RESE
AUTO
+ TRIP.
RESE
AUTO
+ TRIP.
Off
O
RESE
1/180
References
N/O N/C C/O LD1, LD4 1 block of 6 contacts comprising: or LD5 b 3 signalling contacts Mounted contactor state on RH side b 1 signalling contact control knob in any position other than Auto" b 1 signalling contact tripped on short-circuit b 1 signalling contact tripped LA1 LC010 2 1 1 0.280
1 block of 5 contacts comprising: b 3 signalling contacts 2 contactor state 1 b 1 signalling contact tripped on short-circuit 1 b 1 signalling contact tripped 1 block of 4 contacts comprising: b 3 signalling contacts 2 contactor state 1 b 1 signalling contact tripped, selectable by the user 1 block of 3 signalling contacts contactor state LD4 Mounted on LH side LD5 Mounted on LH side 1 control circuit isolating block (1 or 2 blocks per unit) 1 block of 3 signalling contacts contactor state 1 control circuit isolating block comprising 2 contacts 2
LA1 LC025 1 1
0.170
LA1 LC020
0.100
LA1 LC030
0.035
LA1 LB021
0.100
LA1 LC031
0.100
1/181
References
AUTO
+ TRIP.
Off
O
RESE
1/182
References
LA1 LC052F
0.320
LA1 LC052M
0.320
(1) Standard control circuit voltages (for other voltages, please consult your Regional Sales Office). Volts 24 48 110 120 220/230 240 380/400 50 Hz B E F M U Q 60 Hz B E F F M M Q
415 N
440 N N
1/183
References
AUTO
+ TRIP.
Off
O
RESE
AUTO
+ TRIP.
RESE
AUTO
+ TRIP.
Off
O
RESE
1/184
References
LDp LDpppBD
Coil Converter
LX1 LD0249 LA1 LD080BD LX1 LD0489 LA1 LD080ED LX1 LD01109 LA1 LD080FD
LDp LDpppED
48 (4)
300
Coil Converter
LDp LDpppFD
110
300
Coil Converter
Suppressor module
Mounting Type Operational voltage 50/60 Hz V y 250 Reference Weight kg 0.010
Clip-on
LA9 D09982
(1) For reversing contactor breakers, order 2 interface modules or 2 voltage converters. (2) When used on rectified single-phase or 3-phase supply, the peak to peak ripple voltage must be equal to or less than 0.14 of the average voltage. Operating limits 0.8 to 1.1 Uc for an ambient temperature y 40 C. (3) It is essential that the voltage converter be associated with the specific coil indicated. (4) 24 V and 48 V converters can be operated by Low level input. In this case, the control circuit voltage must be the same as the supply voltage (24 or 48 V). (5) An RC circuit provides effective protection for circuits highly sensitive to high frequency interference. Voltage limited to 3 Uc max. and oscillating frequency limited to 400 Hz max. Slight increase in drop-out time (1.2 to 2 times the normal time).
1/185
References
Protection accessories
For use on Upstream power terminals (L1, L2, L3) Protection module
Sold in lots of 5 1
Mounting accessories
Description LA1 LC090 Mounting plate For use on LD1, LD4, LD5 Mounting on 1 x 75 mm 7 rail or 2 x 32 mm 4 rails Reference LA9 LD010 Weight kg 0.450
LA9 LD010
1/186
References
a.c. operation
Rated control circuit voltages Uc 50 Hz Uc 60 Hz V V 24 24 42 48 LX1 LDppp 110 127 220/230 240 380/400 415/440 500 660 36 48 110 115/120 220 230/240 440 460/480 575/600 Average Inductance Voltage resistance at of closed code (1) 20 C 10 % circuit 0.213 0.323 0.503 0.845 0.987 1.26 4.88 5.89 6.48 9.80 19.82 23.24 30.51 37.66 80.46 93.63 116.46 152.18 290.80 H 0.045 0.071 0.106 0.19 0.22 0.29 1 1.18 1.48 2.13 4.2 4.5 6.7 7.9 16.7 20 23.7 31 60 BC B CC CE D E K FC F G LC MC M U UX Q N S Y Reference Weight
LX1 LD020 LX1 LD024 LX1 LD030 LX1 LD040 LX1 LD042 LX1 LD048 LX1 LD090 LX1 LD100 LX1 LD110 LX1 LD127 LX1 LD180 LX1 LD190 LX1 LD220 LX1 LD240 LX1 LD360 LX1 LD380 LX1 LD415 LX1 LD500 LX1 LD660
kg 0.300 0.300 0.300 0.300 0.300 0.300 0.300 0.300 0.300 0.300 0.300 0.300 0.300 0.300 0.300 0.300 0.300 0.300 0.300
Consumption at 50 Hz: inrush (cos : 0.55) 350 to 400 VA; sealed (cos : 0.28) 20 to 30 VA. Consumption at 60 Hz: inrush (cos : 0.55) 420 to 500 VA; sealed (cos : 0.30) 24 to 36 VA.
d.c. operation
The integral 63 can operate on a d.c. supply when fitted with a special coil and corresponding voltage converter: see page 1/185. (1) Coil voltage reference code, used to complete the basic reference when ordering an integral unit.
1/187
Operation
1/L1
3/L2
5/L3
1/L1
3/L2
A1
A2
A1
A2
5/L3
LD1
LD4
+0
U U U
Auxiliary contacts
LA1 LC010
2/T1 4/T2 6/T3 2/T1 4/T2 6/T3
LA1 LC012
LA1 LC025
LA1 LC001
98 41
LA1 LC020
13 23 31 14 24 32 13 23 31 14 24 32
LA1 LC030
(53) 63 (54) 64 53 54 53 54 53 54 53 54 53 54 53 54 53 54 53 54 53 54
08
13 23 31
16 18
06 08
96 98
13 23 31
98
13 23 31
96
ou 05 14 24 32 15 05 95 14 24 32 95 14 24 32 95
LD1
LD4
Off
13 23 31 14 24 32 16 18 15 0608 05 96 98 95 13 23 31 14 24 32 08 05 98 95 13 23 31 14 24 32 96 98 95 95 41 42 13 23 31 14 24 32
13 23 31 14 24 32
16 18 15
0608 05
96 98 95
13 23 31 14 24 32
08 05
98 95
13 23 31 14 24 32
96 98 95 95
95
42
41 42
13 23 31 14 24 32
13 23 31 14 24 32
16 18 15
0608 05
96 98 95
13 23 31 14 24 32
08 05
98 95
13 23 31 14 24 32
96 98 95 95
41 42
13 23 31 14 24 32
13 23 31 14 24 32
16 18 15
0608 05
96 98 95
13 23 31 14 24 32
08 05
98 95
13 23 31 14 24 32
96 98 95 95
41 42
13 23 31 14 24 32
Tripped on overload
TRIP. + TRIP. +
13 23 31 14 24 32
16 18 15
0608 05
96 98 95
13 23 31 14 24 32
08 05
98 95
13 23 31 14 24 32
96 98 95 95
41 42
13 23 31 14 24 32
Tripped on short-circuit
TRIP. + TRIP. +
13 23 31 14 24 32
16 18 15
0608 05
96 98 95
13 23 31 14 24 32
08 05
98 95
13 23 31 14 24 32
96 98 95 95
41 42
13 23 31 14 24 32
13 23 31 14 24 32
16 18 15
0608 05
96 98 95
13 23 31 14 24 32
08 05
98 95
13 23 31 14 24 32
96 98 95 95
41 42
13 23 31 14 24 32
Manual reset
TRIP. + TRIP. +
13 23 31 14 24 32
16 18 15
0608 05
96 98 95
13 23 31 14 24 32
08 05
98 95
13 23 31 14 24 32
96 98 95 95
41 42
13 23 31 14 24 32
RESET
RESET
1/188
Operation
1/L1
3/L2
5/L3
LD5
+0
U U U
1
ou
A1
A2
A2
A1
Auxiliary contacts
LA1 LC010 LA1 LC012 LA1 LC025 LA1 LC020
98 13 23 31
LA1 LC001
41
LA1 LC021
13 23 31 14 24 32
13 23 31 14 24 32 13 23 31 14 24 32 13 23 31 14 24 32 13 23 31 14 24 32 13 23 31 14 24 32 13 23 31 14 24 32 13 23 31 14 24 32 13 23 31 14 24 32 13 23 31 14 24 32 13 23 31 14 24 32
LA1 LC031
53 63 54 64
53 63 54 64 53 63 54 64 53 63 54 64 53 63 54 64 53 63 54 64 53 63 54 64 53 63 54 64 53 63 54 64 53 63 54 64 53 63 54 64
13 23 31
96 98
13 23 31
06 08
13 23 31
16 18
08
2/T1
4/T2
6/T3
98
96
14 24 32
14 24 32
95
95
95
14 24 32
14 24 32
15
05
05
95
13 23 31 14 24 32
16 18 15
06 08 05
96 98 95
13 23 31 14 24 32
08 05
98 95
13 23 31 14 24 32
96 95
98 95
13 23 31 14 24 32
Off
13 23 31 14 24 32 16 18 15 06 08 05 96 98 95 13 23 31 14 24 32 08 05 98 95 13 23 31 14 24 32 96 95 98 95 13 23 31 14 24 32 41 42
13 23 31 14 24 32
16 18 15
06 08 05
96 98 95
13 23 31 14 24 32
08 05
98 95
13 23 31 14 24 32
96 95
98 95
13 23 31 14 24 32
On, closed
AUTO
13 23 31 14 24 32
16 18 15
06 08 05
96 98 95
13 23 31 14 24 32
08 05
98 95
13 23 31 14 24 32
96 95
98 95
13 23 31 14 24 32
On, closed
AUTO
13 23 31 14 24 32
16 18 15
06 08 05
96 98 95
13 23 31 14 24 32
08 05
98 95
13 23 31 14 24 32
96 95
98 95
13 23 31 14 24 32
Tripped on overload
TRIP. +
13 23 31 14 24 32
16 18 15
06 08 05
96 98 95
13 23 31 14 24 32
08 05
98 95
13 23 31 14 24 32
96 95
98 95
13 23 31 14 24 32
13 23 31 14 24 32
16 18 15
06 08 05
96 98 95
13 23 31 14 24 32
08 05
98 95
13 23 31 14 24 32
96 95
98 95
13 23 31 14 24 32
Tripped on short-circuit
TRIP. +
13 23 31 14 24 32
16 18 15
06 08 05
96 98 95
13 23 31 14 24 32
08 05
98 95
13 23 31 14 24 32
96 95
98 95
13 23 31 14 24 32
13 23 31 14 24 32
16 18 15
06 08 05
96 98 95
13 23 31 14 24 32
08 05
98 95
13 23 31 14 24 32
96 95
98 95
13 23 31 14 24 32
Manual reset
TRIP. +
13 23 31 14 24 32
16 18 15
06 08 05
96 98 95
13 23 31 14 24 32
08 05
98 95
13 23 31 14 24 32
96 95
98 95
13 23 31 14 24 32
RESET
42
41 42 41 42 41 42 41 42 41 42 41 42 41 42 41 42 41 42
Contact open
ou
1/189
Dimensions
Control circuit: a.c. LD1 LB030 + LBp LB03P LD3 LB LD5 LB130 + LBp LB03P
LA1 LB080
78,5
148,5
97,5
167,5
45 135
45 135
70
36 4,5 45
45 90 99
70
109,5
36 45
4,5
123
139
45 135
4,5
LDp LCp40
100
100
99
188
160
99
89
88
88
89
188
160
=1 9 = = = 66
= 38 = 52 33 85
=1 9 = = = 66
= 38 = 52 33 85
LA1 LD080
121,5
97,5
243
45 210
128,5
250
121,5
100,5
121,5
16,5
= 90
= 90
94
93
16,5 129,5
= 28 =
= 28 =
153,5
182
275
88
89
100,5
45 210
104,5
123 155
1/190
100,5
109
85
= 33
121,5
210
45
Dimensions, mounting
Current limiter
LA9 LB920
Add-on blocks
For mounting on contactor breakers integral 18 LA1 LB015 LA1 LB031 LA1 LB001 LA1 LB0311 LA1 LB034 LA1 LB0341 LA1 LB080BD LA4 D
2M4
146
103 115
6 53,5
51
12
11
12
12
b LA1 LB080BD 19 LA4 DA, DE, DF, DT 12 LA4 DL, DM, DR, DW 19
Add-on blocks
For mounting on contactor breakers integral 32 and 63 LA1 LC012 LA1 LC010 LA1 LC001 LA1 LC07p LA1 LC052 LA1 LC020 LA1 LC030 (1 or 2) LA1 LC025 LA LC001
LA1 LC010 LA1 LC001 LA1 LC012 LA1 LC070 LA1 LC071 LA1 LC072 26 51 12 9 9 12 LA1 LC001 LA1 LC025
13
11
11
Add-on blocks
For mounting on reversing contactor breakers integral 18 LA1 LB015 LA1 LB021, LB0211, LA1 LB001 LA1 LB080BD LA4 D
Add-on blocks
For mounting on reversing contactor breakers integral 32 and 63 LA1 LC021, LC 025 LA1 LC031 LA1 LC012 LA1 LC001 LA1 LC001 LA1 LC020
13
11
26
51
12
1/191
Mounting
integral 18
78,5 148,5
On 35 mm 6 rail
145
135
139
70
(AM1 DE200) 10
45
139
15
36
139
AF1 EA4
36
integral 32
On 35 mm 6 rail On 32 mm 4 rails, at 170 mm centres On pre-slotted mounting plate AM1 P
93
182
100 mini
LA9 LB930
170
160
DZ5 ME8
89
155
(AM1 DE200) 10
a 66 85 66 85 132
155
15
G 19 38 19 38 85
155
LCp30 LCp40 LCp30 LCp40 LCp30
AF1 EA4
G 19 38 19 38 85
integral 63
On 75 mm 6 rail, with mounting plate LA9 LD010 On 32 mm 4 rails, at 220 mm centres On pre-slotted mounting plate AM1 P
137,5
266
210
100 mini
LA9 LD010
128,5
220
DZ5 ME9
c
a 266 266 282
33
b 137.5 137.5 153.5
G 75
c 192 192 194
4xM5
G 28 28 63
c
c 192 192 194
15
G 28 28 63
210
c
c 192 192 194
AF1 EA5
G 28 28 63
1/192
210
160
135
DZ5 ME8
Mounting
integral 18
With mounting plate LA9 LC010 On 32 mm 4 rails, at 120 mm centres
1
110
139
36
integral 32
With mounting plate LA9 LC010 On 32 mm 4 rails, at 120 mm centres With mounting plate LA9 LC012 On 35 mm 6 rail With mounting plate LA9 LC012 On 32 mm 4 rails, at 120 mm centres
120
110 206
160
96
155
36 155 33
36
120
19 75
155
31
40
With height compensation plate LA9 LC011 (1) With mounting plate LA9 LD010 On 75 mm 6 rail
LA9 LD010
LA9 LC011
4xM5,5
160
160
210
155
37 33 75
28
155
37
28
(1) For raising the front face of the integral 32 to the same height as that of the integral 63.
integral 63
With mounting plate LA9 LD010 On 32 mm 4 rails, at 120 mm centres
68
120
40
c
c 192 192 194
31
G 78 78 94
110
208
LA9 LC011
1/193
110
Mounting
Flush mounting
4 a
==
46
(2)
a1 a2 2
a 46 100
a1 13.5
a2 27
(1)
a1 a2
LC030 LCp30 LC040 LCp40 LCp30 LC010 LC012 LC010 + LA1 LC052 p LC012 + LA1 LC052 p
==
46
1 (2)
(3)
(1) Maximum door thickness for interlocking by LD4 and LD5. (2) Centre of operating handle. (3) Fixing centre.
4 (1)
(1) Maximum door thickness for interlocking by LD4 and LD5. (2) Centre of operating handle. (3) Fixing centre.
1/194
30
LD030 LDp30 LDp30 LC010 LC012 LC010 + LA1 LC052 p LC012 + LA1 LC052 p
a 90 90 181
a1 13 13
a2 51 51
==
46
1 (2)
(3)
20
20
4 (1)
20
Mounting of accessories
integral 18
Adjustable door interlock mechanism LA9 LB33p
For mounting on LD1 LB030 + LBp LB03P pp, LD5 LB130 + LBp LB03Ppp LD1 LB030 + LBp LB03P pp Door drillings LD5 LB130 + LBp LB03Ppp
148,5
135
135
65
63,25
63,25
54
180340 == 45
36 =
90 = 99
= = 54
integral 32
Adjustable door interlock mechanisms LA9 LC33p and LA9 LC53p
For mounting on LD4 LCp30 and LCp40, LD5 LCp30 LD4 LCp30 LD4 LCp40 LD5 LCp30 Door drillings
80
80
182
65
80
80
80
= = 54
54
170320
= 19 = = = 66
= 38 = 52 33 85
85 99 132
= 33
integral 63
Adjustable door interlock mechanisms LA9 LC33p and LA9 LC53p
For mounting on LD4 LDp30 and LD5 LDp30 LD4 LDp30 LD5 LDp30 Door drillings
105
105
243
65
275
105
54
= 28 = = 90 = 59 63 181
105
45 59
105
= = 54
= = 54
= = 54
= = 54
1/195
Schemes
Current limiter LA9 LB920 + contactor breakers integral 18 with protection module LBp
LD1 LB030 + LB1 LB03P
1/L1 3/L2 3/L2 4/T2 5/L3 6/T3 5/L3
A1
A2
A1
A1
A2
A2
II
I A1 A2
6/T3
2/T1
2/T1
4/T2
6/T3
4/T2
Add-on blocks
For contactor breakers LD1 and LD3 Mounted on LH side For contactor breakers LD1 and LD3 and reversing contactor breakers LD5 Mounted on RH side
Breaker
LA1 LB034 05 07
LA1 LB031
Short-circuit signalling
LA1 LB015 13 23 31
LA1 LB001 41
14
24
32
06
08
Trip signalling
95
15
17
15
17
Signalling
96
16
18
16
18
LA1 LB0341 05 07
LA1 LB0311
Short-circuit signalling
LA1 LB001 41
LA1 LB021 13 23 31
98
97
Auto 0
06
08
42
14
24
32
42
05
07
15
17
15
17
Auto 0 06 08
Signalling
Short-circuit signalling
16
18
16
18
15
17
Auto 0
Signalling
16
18
Breaker
LA1 LB001 41
LA1 LB0211 13 23 31
42
14
24
32
05
07
Short-circuit signalling
06
08
15
17
Auto 0
Signalling Control knob position
1/196
16
18
2/T1
1/L1
Schemes
A1
A2
A1
A2
A1
A2
2/T1
4/T2
6/T3
N2
2/T1
4/T2
2/T1
4/T2
LB6 LC03M
2/T1 4/T2 6/T3 2/T1 4/T2 6/T3 N2
LB6 LC03M
2/T1 4/T2 6/T3
Current limiter LA9 LB920 + contactor breakers integral 32 with protection module LBp
LDp LCp30 + LB1 LC03Mpp
1/L1 3/L2 5/L3
1/L1
3/L2
A1
A2
2/T1
4/T2
Add-on blocks
For contactor breakers LD4 Mounted on LH side
Isolator
6/T3
5/L3
For contactor breakers LD1 or LD4 and reversing contactor breakers LD5 Mounted on RH side
Breaker
LA1 LC010 13 23 31
LA1 LC012 13 23 31
LA1 LC020 13 23 31
LA1 LC025 13 23 31
6/T3
LB1 LC05L
6/T3
N2
A2 14 24 32 98 95 95
or
LA1 LC001 41 42
14
24
32
14
24
32
14
24
54
96
98
98
1 or 2 LA1 LC030
Trip signalling
32
08
95
LA1 LC001 41
LA1 LC021 13 23 31
42
14
24
32
16
53
54
64
63
15
LA1 LC031
Isolator
18
Auto
+0
05
05
08
95
96
or
A1
1/197
Schemes
A1
A2
A1
Q1
Q1
2/T1
4/T2
6/T3
2/T1
4/T2
6/T3
A2
2/T1
4/T2
LB6 LD03M
2/T1 4/T2 6/T3
LB6 LD03M
2/T1 4/T2 6/T3
Add-on blocks
For contactor breakers LD4 Mounted on LH side
Isolator
For contactor breakers LD1 or LD4 and reversing contactor breakers LD5 Mounted on RH side
Breaker
LA1 LC010 13 23 31
LA1 LC012 13 23 31
LA1 LC020 13 23 31
LA1 LC025 13 23 31
6/T3
A2 14 24 32 98 95 95
or
LA1 LC001 41 42
14
24
32
14
24
32
14
24
54
96
98
98
1 or 2 LA1 LC030
Trip signalling
32
06
08
42
14
24
32
16
LA1 LC031 53 63
Isolator
54
64
1/198
15
18
Auto
+0
05
05
08
Short-circuit signalling
95
95
96
or
A1
Schemes
U< C2 D2
TRIP + RESET
The use of instantaneous auxiliary contact block LA1 LC020 prevents the use of tripping devices or electrical reset devices
B4 B2 B3
B1
(1) For contactor breakers and reversing contactor breakers already fitted with an LA1 LC010 or LA1 LC012 instantaneous auxiliary contact block.
Interface modules
LA4 DW solid state
E1 + E2
A1
A2
A1
A2
A1
+ E1
E2
A2
+ E1
E2
A2
Voltage converters LA1 LB080, LC080, LD080 (supplied with contactor breakers for c control circuit operation )
Switching by control contact 24 or 48 V
E1 E1
+
(0V)
A1
+
(0V)
A1
Supply
A2
A1
E3
E3 E2 A2 E2 A2
A2
(0V)
E2
B2
A2
A1
A1
A2
A1
A1
A1
A2
A2
A1
B1
(1)
(1) PLC
A2
A2
1/199
Presentation, characteristics
Presentation
Reducing the installation time of components is an important factor that also increases productivity. The comprehensive range of adaptors and mounting accessories allows this objective to be achieved. There are numerous advantages: b saving of space in enclosures, b reduced size of enclosures, b reduced wiring time, b increased protection of personnel against accidental direct contact (IP 20) through the use of insulated mounting rails, b flexibility and modularity of equipment, b reliable operation of the equipment with easier maintenance. Description Power distribution is achieved by a 3-pole or 5-pole busbar system. The adaptors clip directly onto the busbar system, providing instantaneous electrical connection. Busbar system pitch: 40 or 60 mm. These adaptors allow mounting of motor starter components such as: b GV2 ME, GV2 P or GV3 ME motor circuit-breakers, b model k and model d contactors up to 38 A, b integral 18, 32 and 63 contactor breakers, They are available in different sizes to allow easy installation of varying component combinations. These adaptors can be used in conjunction with interface modules communicating with an AS-Interface cabling system. This enables motor starters to be set up on an AS-Interface cabling system, bringing all the advantages of the 2 technologies.
LA9 Z32199
General characteristics
Conforming to standards Degree of protection Temperature resistance Rated frequency of current Rated operational current Depending on type of busbar and at 35 C Coefficient K to be applied according to ambient temperature Rated insulation voltage Rated operational voltage Rated permissible With insulated busbar support peak current Busbar dimensions Rated current Maximum let-through energy Support fixing, by screws Cabling, by connectors Flexible cable with cable end Multi-strand cable Solid cable Tightening torque C Hz mm A C K V V mm kA A2s mm IEC 60439 IP 20 with insulated mounting rail LA9 Z098pp 120 50/60 12 x 5 12 x 10 15 x 5 20 x 5 20 x 10 25 x 5 200 360 250 320 520 400 35 40 45 50 55 60 1 0.9 0.75 0.65 0.55 0.35 690 conforming to IEC 60947-1 and NF C 20-040 690 LA9 Z11098 and Z11099 LA9 Z11100 and Z11101 12 x 5 12 x 10 12 x 5 12 x 10 20 x 10 35 35 30 35 35 1 x 108 4 x 108 1 x 108 11 x 108 11 x 108 4x6 4x5 LA9 Z11103 LA9 Z11104 Min. Max. Min. Max. 4 35 16 70 4 35 16 70 4 35 1x6 1 x 10
30 x 5 450
30 x 10 630
30 x 5 30 x 10 45 55 6.2 x 108 24.8 x 108 LA9 Z11105 Min. Max. 120 120 35 120 3 x 12
(3-phase)
32199 32343, 32344 32345 32200 40132, 60132 32208 to 210 40232, 60232 32232 32253 32248 32249
Degree of protection conforming to IEC 60529 Conductor c.s.a. (colour: black) Type of conductor insulation Permissible current Rated insulation voltage Rated peak current Maximum let-through energy
mm2
A V kA A2s
IP 20 4 6 6 10 AWG 12 AWG 10 AWG 10 AWG 8 PVC 105 C 25 32 32 63 690 conforming to NF C 20-040 and IEC 60947-1 6 6 6 10 2 x 105 2 x 10 5 2 x 105 3 x 105
16 80 10 3 x 105
1/200
Characteristics
50
70
40
12 x 5 and 12 x 10
60 30 x 10 50 30 x 5
30
20
40
12 x 10 and 20 x 10
10
30
12 x 5
0 200 300 400 500 Busbar support fixing centres (mm) 600
20 200 300 400 500 Busbar support fixing centres (mm) 600
If the above climatic conditions are modified, consult the chart below to find the correction factor K 2 to be applied.
C 0 5 10 15 20 25 30 35 40 45 50 55 60 65
Ambient temperature Factor K2 2,2
2,1 2,0 1,9 1,8 1,7 1,6 1,5 1,4 1,3 1,2 1,1 1,0 0,9 0,8 0,7 0,6 0,5 0,4 0,3 50 55 60 65 70 75 80 85 90
Example: in normal operating conditions, a set of 30 x 10 tinned busbars can withstand a continuous load of 630 A. 800 A ). It follows that the temperature rise of the busbars will be For a load of 800 A, the correction coefficient K 2 to be applied will be 1.3 ( 630 A 82.5 C.
References : pages 1/202 to 1/209 Dimensions : pages 1/210 and 1/211
1/201
40 mm : LA9 Z32196
LC1 D09D38
LC1 D09D38
1/202
References
GV2 ME + LC1, LP1, LP4 K06K12 or GV2 P GV2 ME + LC1 D09D38 or GV2 P
4 4 4 4
GV2 ME + LC1, LP1, LP4 K06K12 or GV2 P GV2 ME + LC1 D09D38 or GV2 P
LA9 Z32229
kg 0.984
32
45 x 182 54 x 182
4 4
0.984 1.220
1/203
60 mm : LA9 Z32210
LC2 D09D38
1/204
References (continued)
GV2 ME + LC2, LP2, LP5 K06K12 or GV2 P GV2 ME + LC2 D09D38 or GV2 P
LA9 Z32232
kg 0.788
32
4 1
1.884 0.638
GV2 ME + LC2, LP2, LP5 K06K12 or GV2 P GV2 ME + LC2 D09D38 or GV2 P
LA9 Z32210
kg 1.868
32
4 1
1.948 0.651
1/205
60 mm : LA9 Z32343
60 mm : LA9 Z32253
GV3 ME
60 mm : LA9 Z32344
60 mm : LA9 Z32345
LD5 LB, LC
1/206
References (continued)
1/207
LA9 Z11098
LA9 Z11099
LA9 Z11100 LA9 Z32248 LA9 Z32249 LA9 Z91413 LA9 Z11105 LA9 Z32ppp LA9 Z098pp
LA9 Z11101
LA9 Z11102
60 mm
LA9 Z11104
LA9 Z11105
1/208
40 mm
References (continued)
(1) For dimensions and rated operational current, see pages 1/200 and 1/201. (2) Supplied complete with protective cover
1/209
Dimensions
Dimensions
GV2 ME or P + LC p, LPp K
GV2 ME or P + LCp D
e1
40/60 40/60
e1
40/60 40/60
a c
40/60 40/60
e1
GV2 ME + LC1, LP1 or LP4 K06 to K12 GV2 P + LC1, LP1 or LP4 K06 to K12 GV2 ME + LC1, LP1 or LP4 K06 to K12 GV2 P + LC1, LP1 or LP4 K06 to K12 GV2 ME + LC1 D09 to D18 GV2 P + LC1 D09 to D18 GV2 ME + LC1 D25 to D38 GV2 P + LC1 D25 to D38 GV2 ME + LC1 D09 to D18 GV2 P + LC1 D09 to D18 GV2 ME + LC1 D25 to D38 GV2 P + LC1 D25 to D38 integral 18 LD1 integral 32 LD1, LD4 integral 63 LD1, LD4 GV3 ME (1) LC = Low Consumption
45 45 45 45 45 45 45 45 54 54 54 54 68 68 108 72
152 152 184 184 200 200 200 200 200 200 200 200 184 184 244 182
Ue y 415 V 40 40 30 20 40
Ue = 440 V 40 80 20 20 40
1/210
Dimensions (continued)
Dimensions
GV2 ME or P + LC2, LP2 K integral
1
60 e1 60
40/60 40/60
e1
a c a
GV2 ME + LC2, LP2 K06 to K12 GV2 P + LC2, LP2 K06 to K12 GV2 ME + LC2, LP2 K06 to K12 GV2 P + LC2, LP2 K06 to K12 GV2 ME + LC2 D09 to D18 GV2 P + LC2 D09 to D18 GV2 ME +LC2 D25 to D38 GV2 P + LC2 D25 to D38 GV2 ME + LC2 D09 to D18 GV2 P + LC2 D09 to D18 GV2 ME + LC2 D25 to D38 GV2 P + LC2 D25 to D38 GV2 ME + LP5 K06 to K12 GV2 P + LP5 K06 to K12 GV2 ME + LP5 K06 to K12 GV2 P + LP5 K06 and K12 integral 18 LD5 integral 32 LD5 (1) LC = Low Consumption
150 150 184 184 200 200 200 200 203 203 201 201 150 150 184 184 184 184
1/211
Selection guide
Installation system
TeSys Quickfit for motor starter components
Functions
Assembly and connection of motor starter components with spring terminals, without using tools
1
Product type Power circuit pre-wiring components Control-command pre-wiring components
For contactors
TeSys d
Type of starter
Direct
Reversing
Coil control
Yes
No
Yes
No
Limited to 60 A (Ith)
Number of channels
References
LAD 3p
LAD 9AP3pp
1/219
1/221
1/212
1
Splitter box Parallel interface module, with Advantys STB network interface modules
HE 10
16 inputs/12 outputs
LU9 G02
1/221
1/213
Presentation
Installation system
TeSys Quickfit for motor starter components
TeSys Quickfit is a modular system which standardises and simplifies setting up of motor starters with its pre-wired control and power circuits. Installation of a motor starter is therefore quick, simple, safe and flexible. In addition, this system: b enables the motor starter to be customised at a later date, b reduces maintenance time and b optimises panel space by reducing the number of terminals and intermediate interfaces and the amount of ducting.
System for motor starters with spring terminals, from 0 to 25 A (up to 11 kW/400 V)
The motor starters concerned are those formed by combining: - GV2 ME circuit-breakers, with an operating limit of 80% of maximum current at 60C ambient temperature, up to 690 V - 9 to 25 A model d contactors (LC1). This range comprises pre-wiring components for: b the power circuits, b the control circuits. Power circuit pre-wiring components b a power circuit connection kit comprising, for each starter, a plate for mounting the contactor and the circuit-breaker and two power connection modules, b a power splitter box for 2 or 4 starters, b an upstream terminal block for a power supply up to 60 A (16 mm2), b an outgoing terminal block for connection of the motor power supply cables and the earth cables (6 mm 2). Control circuit pre-wiring components b a control circuit connection module which plugs directly into the contactor and the circuit-breaker on each starter. This module incorporates status and control data for this motor starter. b a parallel wiring module which concentrates the data of each motor starter: v HE 10 connector, for centralised applications. Data is transmitted to the plc via the Advantys Telefast pre-wired system. v STB, designed for decentralised automation architectures. This module is suitable for use in an Advantys STB configuration for connection to the plc via a field bus.
1/214
Presentation (continued)
Installation system
TeSys Quickfit for motor starter components
Control/command
HE 10 connection
Automation platform
1
LU9 G02
TSXCDPpp ABFH20pp
5 TeSys Quickfit module 6 Adapter plate APP 2CX 7 Splitter box LU9 G02 for eight direct motor starters with channel connections on the APP 1C module side by two HE 10 connectors (20-way) and on the TeSys Quickfit side, by eight RJ45 connectors. 8 Connection cable APP 2AH40H060
The motor starter is connected to an APP 1Cp module 4 using an adapter plate APP 2CX 5 and a connecting cable APP 2AH40H060 7. Information is available on the module for each motor starter: b 1 output: motor control, b 2 inputs: circuit-breaker status and contactor status.
(1) Please consult our catalogue IP 20 distributed inputs/outputs Advantys STB. (2) For 4 direct or 2 reversing motor starters. (3) Reference to be selected according to the network used. (4) Optimised version. Description: pages 1/216 and 1/217 Characteristics : pages 1/222 and 1/223 References: pages 1/218 to 1/221 Dimensions: pages 1/224 and 1/225 Schemes : pages 1/226 and 1/227
1/215
Description
Installation system
TeSys Quickfit for motor starter components
Components with spring terminals
Power components
Power kits LAD 3p Each motor starter requires a power kit which consists of a plate 1 and two Quickfit technology power connection modules 2. The plate is used for mounting TeSys d contactors 3 (9 to 25 A, direct or reversing, with spring terminals and fitted with a.c. or d.c. coil) and the GV2 ME circuit-breaker 4 only. This plate is mounted on two 35 mm 7 rails or is screwed onto a base plate. The two power connection modules 2a and 2b are identical, whatever the rating of the contactor up to 25 A. The upper power connection module 2a connects the power between the splitter box and the circuit-breaker. The lower power connection module 2b connects the power between the circuit-breaker and the contactor. Splitter box LAD 32p Splitter boxes 5 are available for 2 or 4 starters. They can be combined to create motor starters up to 60 A per power supply. A reversing starter occupies a width equivalent to that of two direct starters. Direct supply of power to the splitter boxes is possible up to 25 A (4 mm 2). Upstream terminal block LAD 3B1 The upstream terminal block 6 performs two functions: b power supply up to 60 A (16 mm2), b power supply between two connected splitter boxes. The upstream terminal block connects to the splitter box using Quickfit technology. It is positioned on the splitter box or straddling two splitter boxes and takes up a width equivalent to two motor starters. Outgoing terminal block LAD 331 The outgoing terminal block 7 performs two functions: b connection of the motor power supply cables up to 6 mm 2, b connection of the motor earth cables. In addition, the terminal block enables quick connection and disconnection for maintenance, avoiding the risk of phase reversal. The outgoing terminal block connects to the downstream spring terminals on the contactor, using Quickfit technology.
2a
2b 3
1/216
Description (continued)
Installation system
TeSys Quickfit for motor starter components
Components with spring terminals
Control/command components
1
Control circuit connection modules LAD 9 AP3 pp The control circuit connection module 1 plugs directly into the control terminals on the contactor and on the GV2 circuit-breaker, in the location provided for the front-mounting block. It is compatible with all contactor ratings up to 25 A. Mechanical locking 2 of the system onto the top of the contactor ensures a perfect connection, whatever the operating conditions (vibrations, knocks etc.). These modules are available in 4 versions: for direct or reversing starter, with or without contactor coil interface relay. The coil control can be a.c. or d.c., up to a 250 V and c 130 V. The version without relay is designed to control the contactor coils with no interface, at 24 V d.c. The version with relay has an auxiliary power supply for supply to the contactor. Module LAD9 AP3 pp incorporates, in its lower part, several external connectors: 3 RJ45 connector, for connecting the automation system. 4 2-way connector, for connecting the contactor power supply (only on versions with relay). 5 2-way connector, for connecting an external contact in series with the contactor coil (supplied complete with shunt). Parallel wiring modules The parallel wiring system makes it possible to connect motor starters which incorporate TeSys Quickfit technology to the processing unit (PLC) quickly and without any need for tools. The parallel wiring module provides status and command information for each motor starter. Control connection modules LAD9 AP3 pp are connected to the parallel wiring modules using cables RJ45 LU9Rpp 6, which are available in different lengths. The following information is available for each motor starter: b 2 inputs: circuit-breaker status and contactor status, b 1 output: contactor coil control. A direct motor starter uses one RJ45 channel. A reversing motor starter uses two RJ45 channels.
Parallel wiring splitter box LU9 G02
3 4 5
This module 7 enables connection of up to 8 direct or 4 reversing motor starters directly to the I/O modules of PLCs. It is used with the Advantys Telefast pre-wired system (1). This splitter box is optimised for use with card TSX DMZ28DTK.
Dedicated parallel interface module STB EPI 2145 (2)
This module enables 4 direct or 2 reversing motor starters to be connected via the Advantys STB distributed I/O solution. With STB network interface modules, motor starters can be connected to the following communication networks: Modbus Plus, Fipio, CANopen, Ethernet TCP/IP, Profibus DP, INTERBUS, DeviceNet
(1) Please refer to our Interfaces, I/O splitter boxes and power supplies catalogue. (2) Please consult our IP 20 distributed inputs/outputs Advantys STB catalogue.
1/217
1/218
References
Installation system
TeSys Quickfit for motor starter components
Components with spring terminals
503797
510365
Direct starter
LAD 324 Power connection kit 1 plate LAD 311 for GV2 ME and 2 power connection modules LAD 341 LAD 252
Reversing starter
563641
To build a reversing starter, order 2 kits LAD 252 Description Outgoing terminal block Description Maximum connection c.s.a. 6 mm2 Application Connection of motor cables No. of starters 1 1 Sold in lots of 10 Sold in lots of 10 10 Reference LAD 331 Unit reference LAD 311 LAD 341 Weight kg 0.050 Weight kg 0.042 0.018
Plate for mounting a GV2 ME circuit-breaker and a contactor Power connection module LAD 252
(1) Cables with one end pre-crimped are available to allow fast connection. References: 1 set of 3 x 6 mm2 cables (length 1 m: LAD 3B061, length 2 m: LAD 3B062 and length 3 m: LAD 3B063 , 1 set of 3 x 10 mm2 cables (length 1 m: LAD 3B101, length 2 m: LAD 3B102 and length 3 m: LAD 3B103 , 1 set of 3 x16 mm2 (length 1 m: LAD 3B161, length 2 m: LAD 3B162 and length 3 m: LAD 3B163.
563643
LAD 331
1/219
1/220
References (continued)
Installation system
TeSys Quickfit for motor starter components
Components with spring terminals
503847
Weight kg 0.165
Connection cables
Between the control connection module and the splitter box LU9 G02 or STB EPI 2145
Connectors 2 x RJ45 connectors Length m 0.3 1 3 Reference LU9 R03 LU9 R10 LU9 R30 Weight kg 0.045 0.065 0.125
28
0.080
Bare wires
HE 10 20-way
22
0.324
Separate components
Description Characteristics Sold in lots of 10 Unit reference APE 1PRE21 Weight kg 0.020
Spring terminal connections for: b the external contact b the auxiliary power supply Self-stripping connector for: b the external contact b the auxiliary power supply Connecting cable between module APP 1Cp and splitter box LU9 G02 (length: 0.6 m)
16
APE 1PAD21
0.020
APP 2AH40H060
0.400
1/221
Characteristics
Installation system
TeSys Quickfit for motor starter components
LAD 9AP3pp IEC 60439-1 UL, CSA (pending) IP 40 (mounted assembly) 960 11 ms and 15 gn (half sine wave) 2100 Hz: 4 and 3100 Hz: 0.7 Level 3 10 (261000 MHz) Level 3 2 in common mode, 0.6 in differential mode Wave form: 1.2/50 s - 8/20 s 10 (0.15...80 MHz) - 5+ 60 - 5+ 40 - 40+ 70 > 30 3 On 2 x 35 mm rails or with 2 x 5.5 mm screws on plate for GV2 ME 3 16 25 25 2 1.5 2.5 2.5
General environment
Standard Certifications Degree of protection Resistance to incandescent wire Shock resistance Vibration resistance Resistance to electrostatic discharge Resistance to radiated fields Immunity to fast transient currents Surge withstand Immunity to radio electrical fields Ambient air temperature Conforming to IEC 60529 Conforming to IEC 60695-2-1
Conforming to IEC 60068-2-27 Conforming to IEC 60068-2-6 gn and BV/LR Conforming to IEC 61000-4-2 Conforming to IEC 61000-4-3 Conforming to IEC 61000-4-4 Conforming to IEC 61000-4-5 Conforming to IEC 61000-4-6 Operation in floor-standing enclosure Operation in wall-mounted enclosure Storage For inserting cables and heat dissipation V/m
kV V C C C mm
Space required around mounted assembly Degree of pollution Assembly fixing Suitable wire Voltage supply Number of wires c.s.a. for power Flexible cable with cable end Flexible cable without cable end Solid cable Voltage supply Number of wires for contactor Flexible cable with cable end coil control (max) Flexible cable without cable end (max) Solid cable (max)
mm mm mm mm mm mm
60439-1 60439-1
1/222
Characteristics (continued)
Installation system
TeSys Quickfit for motor starter components
Table of GV2 circuit-breaker current limitation at 60C ambient temperature with TeSys Quickfit
Circuit-breaker reference GV2 ME06 GV2 ME07 GV2 ME08 GV2 ME10 GV2 ME14 GV2 ME16 GV2 ME20 GV2 ME21 GV2 ratings (1) 1 - 1.6 A 1.6 - 2.5 A 2.5 - 4 A 4 - 6.3 A 6 - 10 A 9 - 14 A 13 - 18 A 17 - 23 A Maximum current of GV2 with TeSys Quickfit 1.28 A 2A 3.2 A 5A 8A 11.2 A 14.4 A 18 A
10 0.5 20 V 1000 (50/60 Hz) - 1 min kV 2.5 V 300 A 0.6 A 0.9 (1) Thermal trip setting range.
1/223
Dimensions
Installation system
TeSys Quickfit for motor starter components
Dimensions
5 4 3 2 1
255
110 135
1 2 3 4 5 6 7 Circuit-breaker and contactor support plate Power connection module Power splitter box Control splitter box Upstream terminal block Control connection module Outgoing terminal block
(1)
285
1/224
Installation system
1
Dimensions
Parallel wiring modules
Splitter box LU9 G02 Parallel wiring module Advantys STB EPI 2145
56
42 155 120 35
35
75
47
70
28,1 (1)
Schemes
Splitter box LU9 G02
X1 8 7 6 5 4 3 2 1 LU9 G02
X2
RJ45 X3
(2)
RJ45 X4
RJ45 X5 8 7 6 5 4 3 2 1
RJ45
X6
RJ45
20 19 18 17 16 15 14 13 12 1110 9 8 7 6 5 4 3 2 1
Control contact NC Output common NC Contactor status NC Circuit-breaker status Input common
X10
Control X1 Control X2 Control X3 Control X4 Control X5 Control X6 Control X7 Control X8 Not used with TeSys Quickfit NC NC NC NC + c 24 V - c 24 V + c 24 V - c 24 V
(3)
X7
RJ45 X8
RJ45 c 24 V
24 V Aux Inputs
Outputs
20 19 18 17 16 15 14 13 12 1110 9 8 7 6 5 4 3 2 1
Control contact NC Output common NC Contactor status NC Circuit-breaker status Input common
10
(1) Dimension to be multiplied by the number of STB EPI 2145 modules present in the configuration.
RJ45
X9
Fault X1 Fault X2 Fault X3 Fault X4 Fault X5 Fault X6 Fault X7 Fault X8 Pole status X1 Pole status X2 Pole status X3 Pole status X4 Pole status X5 Pole status X6 Pole status X7 Pole status X8 + 24 V Aux - 24 V Aux + 24 V Aux - 24 V Aux
(2) 20-way HE 10 input connector. (3) 20-way HE 10 output connector. (4) Corresponding to colour of the HE 10 connector pin wires. Characteristics: pages 1/222 and 1/223 References: pages 1/218 to 1/221 Schemes: pages 1/226 and 1/227
Com
Com
1/225
Schemes (continued)
Installation system
TeSys Quickfit for motor starter components
Wiring schemes
With relay
LAD9 AP31 LAD9 AP32
13
23
13
Q1
Q1
14
24
14
21
21
24
23
13
KM1
(1)
13
KM1
13
21
KM2
14
22
22
14
KA1 (2)
14
KA1 (2)
22
(1)
(1)
KA2 (2)
Ph
Ph
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1 Shunt 1
8 7 6 5 4 3 2 1 Shunt 1
Ph
Shunt 2
1/226
Schemes (continued)
Installation system
TeSys Quickfit for motor starter components
1
13
Q1
13
23
Q1
14
24
14 21
21
24
23
13
13
KM1
KM1
13
21
KM2
14
22
22
14
8 7 6 5 4 3 2 1 Shunt 1
8 7 6 5 4 3 2 1 Shunt 1
8 7 6 5 4 3 2 1 Shunt 2
14
22
(1)
(1)
(1)
1/227
5 1
8 10 11
12
6 9 8
6 7 13
10
15
12
14
1/228
Presentation
The assembly of automated control and distribution panels requires the use of products that are not only safe but also simple and quick to mount and cable. The AK5 pre-assembled busbar system meets these criteria by incorporating prefabricated elements which cater for 3 principal functions:
Current distribution
Tap-off units 5 (factory assembled) are available in 4 versions: b 2-pole, b 3-pole, b 4-pole (3-phase + Neutral), b 4-pole (3-phase + Common). The tap-offs clip onto the busbar system with instantaneous mechanical and electrical connection to the busbars. 2 ratings are available: 16 and 32A. The tap-off units ensure not only rapid mounting, but also a neat appearance for the power distribution system and complete safety when accessing under live circuit conditions.
Component mounting
Component mounting plates with incorporated tap-off allow mounting of and supply of power to components. They are available in 25 A or 50 A ratings. These mounting plates clip onto the mounting rail 11, which also supports the busbar system, and at the same time make electrical connection via the incorporated tap-off. 2 types of mounting plate are available: b single plate 6 (height 105 mm), with bolt-on 35 mm wide 7 rail 7, which may be bolted on in one of two positions, allowing height adjustment of 10 mm. b double plate 8 and 14 (height 190 mm), with two bolt-on, 35 mm wide 7 rails 9 mounted on 100 mm fixing centres; each rail may be bolted on in one of 4 positions, allowing height adjustment in 10 mm steps. These plates are supplied with connectors 12 to allow wiring between control and protection devices. Single mounting plates enable the following types of distribution: b 2-pole (Ph + N) and (Ph + Ph) b 3-pole, b 4-pole (3 Ph + N or 3 Ph + common). Double mounting plates enable the following types of distribution; 2-pole (Ph + N, Ph + Ph), 3-pole or 4-pole (3 Ph + N and 3 Ph + common). Extension plates 10 can be bolted onto single and double mounting plates to enable mounting of wider components. Using a side stop 15 in conjunction with these extension plates also supports the AK5 JB busbar system when used vertically. A control terminal block 13 comprising a support plate bolted onto the single or double mounting plates and a 10-pole plug-in block, enables connection of the control circuit wires (c.s.a. 1.5 mm 2 max).
1/229
Characteristics
Conforming to standards Product certifications Degree of protection Against access to live parts Conforming to IEC 60695 Conforming to UL 94 Number of conductors Supply current Rated operational frequency Rated operational current Ambient temperature 35 C Hz A AK5 JB14p C
IEC 60439 UL, CSA, DNV, LROS IP XXB conforming to IEC 60529
Flame resistance
35
40
45
50
55
60
0.96
0.92
0.88
0.83
0.78
V V
690 600 Off-load plugging-in and unplugging, with supply switched on 400 480 Plugging-in and unplugging, with supply switched off 690 600 25
Conforming to IEC 60439-1 Conforming to UL, CSA Maximum permissible peak current Maximum let-through energy Upstream short-circuit (1) and overload protection Type of protection
V V kA
A2s
1 x 107 Merlin Gerin circuit-breaker NS 160 H NS 160 H 160 70 Fuses aM 160 100 gF 160 100
Rating Prospective short-circuit current Operational current Connection Flexible cable with cable end Solid cable Tightening torque Mounting position Horizontal or vertical (2)
A kA
160 36
160
160
mm2 mm2 Nm
70 70 10
Fixing with screws provided (1) For conditions where conditional short-circuit current exceeds 25 kA. (2) Using side stop AK5 BT01 on mounting plates AK5 PA. Dimensions : pages 1/236 and 1/237 Mounting possibilities : pages 1/232 and 1/233
1/230
Characteristics (continued)
Tap-off characteristics
Type AK5 PC12 AK5 PC12PH AK5 PC13 AK5 PC14 AK5 PC131 AK5 PC32L AK5 AK5 PC32LPH PC33 PC33L AK5 PC34 PC34L AK5 PC331
IEC 60439 UL, LROS, CSA, DNV Against access to live parts: IP XXB conforming to IEC 60529 Phase + Neutral mm 2 2 x 2.5 Phase + Phase 2 x 2.5 3-phase 3-phase + Neutral 4 x 2.5 3-phase + Common 3 x 2.5 1 x 1.5 Phase + Neutral 2x4 Phase + Phase 2x4 3-phase 3-phase + Neutral 4x4 3-phase + Common 3x4 1 x 1.5
3 x 2.5
3x4
Conductor colours
Black
Black
Black
Black
Permissible current
16
16
32
32
Rated insulation voltage Rated peak current Maximum let-through energy Conductor insulation Type
V kA A2s
690 conforming to IEC 60439-1 6 100 000 PVC 105 C AK5 PA211N1 PA211N2 PA211N3 PA212N1 PA212N2 PA212N3 IEC 60439 UL, LROS, CSA, DNV Against access to live parts: IP XXB conforming to IEC 60529 Ph + N Ph + Ph 3-phase 3-phase + Neutral 4x4 3-phase + Common 3x4 1 x 1.5 25 10 (Common) 3-phase 3-phase + Neutral 2 x (4 x 4) 3-phase + Common 2 x (3 x 4) 1 x 1.5 50 10 (Common) AK5 PA211PH12 PA211PH13 PA211PH23 PA212PH12 PA212PH13 PA212PH23 AK5 PA231 PA232 PA232S AK5 PA241 PA242 200 000
Tap-off characteristics
AK5 PA2311 PA2312 PA2312S AK5 PA532 AK5 PA542 AK5 PA5312
mm 2
2x4
2x4
3x4
2 x (3 x 4)
25
25
25
25
50
50
Rated insulation voltage Rated peak current Maximum let-through energy Conductor insulation
V kA A2s
Characteristics of mounting rails AM1 DL201 and AM1 DL2017 Type Omega 7 (width 75 mm, depth 15 mm)
Material Surface treatment 2 mm sheet steel Zinc
1/231
Note: if the equipment is wider than the mounting plate, an extension plate can be used to increase the width of the support plate. (1) 3-pole + common Mounting plate Width in mm incorporating Height in mm tap-off No. of 18 mm pitches Thermal current Application Type of starter Minimum centres with 60 mm ducting
AK5 AK5 PA532 PA542 PA5312 (1) 108 190 6 50 A 3-Ph 108 190 6 50 A 3-Ph + N
4 6 25 A 25 A 3-Ph + 3-Ph N
busbar system
1/232
Note 1: if the equipment is wider than the mounting plate, an extension plate can be used to increase the width of the support plate. Note 2: for upstream protection, see page 1/230. (1) 3-pole + common Mounting plate Width in mm incorporating Height in mm tap-off No. of 18 mm pitches Thermal current Application Type of starter Minimum centres with 60 mm ducting 170 270
AK5 AK5 AK5 PA241 PA212N1 PA212PH12 PA212N2 PA213PH13 PA212N3 PA212PH23 54 54 54 105 190 190 3 3 3 25 A 25 A 25 A 3 Ph + Ph + N Ph + Ph N Number of points used on the busbar system
AK5 PA542
108 190 6 50 A 3 Ph + N
Circuit-breaker + contactor
GV2 p06 to p16 + LC1 D09 or D12 with 1 add-on block LA8 D GV2 p06 to p20 + LC1 D09 to D18 GV2 p06 to p22 + LC1 D09 to D25 with 1 add-on block LA8 D GV3 M01 to M40 with GV1 App + LC1 D09 to D32 GV3 M01 to M40 + LC1 D09 to D32 with 1 add-on block LA8 D 270 270 4 3
7 8
2 2 3 4
6 8 3
6 3 4
1/233
References
Busbar systems
The busbar system can be screw-mounted onto any type of support. However, if it is to be used in conjunction with component mounting plates incorporating a tap-off, it is essential that it is mounted on the AM1 DL201 rail. When mounting tap-offs, the rated operational current of the busbar system should be taken into account: 160 A at 35 C. Number of Number of Length Suitable for Reference Weight conductors tap-offs at mounting in 18 mm intervals enclosure width mm mm kg 4 (1) 12 344 600 AK5 JB143 0.700 18 24 30 452 560 668 992 1100 800 800 800 1200 1200 AK5 JB144 AK5 JB145 AK5 JB146 AK5 JB149 AK5 JB1410 0.900 1.100 1.300 1.900 2.100
AK5 JB1
48 54
Single-phase + Neutral
6 (2) 6 (2)
kg 0.035 0.040
AK5 PC12
2-phase 1 16 32 3-phase 2 16 32 200 1000 200 250 1000 6 (3) 6 (3) 6 6 6 6 6 6 6 6 AK5 PC12PH AK5 PC32LPH AK5 PC13 AK5 PC33 AK5 PC33L AK5 PC14 AK5 PC34 AK5 PC34L AK5 PC131 AK5 PC331 0.035 0.040 0.040 0.045 0.060 0.045 0.050 0.065 0.045 0.050
AK5 PC14
3-phase + Neutral
16 32
3-phase + common
AK5 GF1
16 10 (common) 32 10 (common)
200 250
Accessories
Description Maximum no. of connections C.s.a. Sold in lots of Unit reference Weight kg 0.300 mm 2 Cable guide 4 2.5 or 4 20 AK5 GF1 (1) 4-pole: 3-phase + Neutral or 3-phase + Common. (2) Total of 6 sockets supplied: 2 sockets (N + L1), 2 sockets (N + L2), 2 sockets (N + L3). (3) Total of 6 sockets supplied: 2 sockets (L1 + L2), 2 sockets (L1 + L3), 2 sockets (L2 + L3). (4) Cut and drill to suit use.
1/234
References
Single-phase + neutral
A 25 25 25 25 25 25 25 25 25
AK5 PA211N1 AK5 PA211N2 AK5 PA211N3 AK5 AK5 AK5 AK5 AK5 AK5 PA211PH12 PA211PH13 PA211PH23 PA231 PA2311 PA241
2-phase
AK5 PA231
3-phase 3-phase + common 3-phase + neutral 3 3 3
3-phase
3 6 3 3 6 6
AK5 PA232
3-phase + neutral
Extension plates
These plates bolt onto the support plates, after having removed them from the rails, to be able to mount wider components. Use Number of tap-offs Reference Weight at 18 mm intervals kg For mounting plates Single 4 AK5 PE17 0.100 incorporating Double 4 AK5 PE27 0.150 tap-off
10 10 AK5 SB1 10-pole front connecting plug-in terminal blocks which can be clipped onto 1 6 4 rails Fixed part Moving part 10 10 Marking 10 10 AB1 DV10235U AB1 DVM10235U
0.065
Accessories
AK5 SB1
Sold in Unit lots of reference Strips of 09 25 AB1 Rp (1) clip-in markers + 25 AB1 R12 10 identical numbers, signs 25 AB1 R13 or capital letters per strip AZ 25 AB1 G p (1) (1) Replace the p in the selected reference with the number or letter required. Example: AB1 R1 or AB1 GA. Description
1/235
Dimensions
Busbar systems
AK5 JBppp
82
79
30
AK5
G a
N of 18 mm points 12 18 24 30 48 54
81
45
AK5 PE17
53 (1)
105
45,5
10
38
35,5
15
46
54
15 7
71
Note : It is recommended that the power sockets or the removable plates are connected as close as possible to the busbar feed unit. (1) Can be fixed at 43 mm
1/236
10
105
AK5 PCp3, AK5 PC33L AK5 PCp4, AK5 PC34L AK5 PCp31
53 (1)
38
17,5
45,5
Dimensions (continued)
1
53 (1) 100
10 100 190
40
53 (1)
15
46
54
15 7
71
53 (1)
10
10 100 190
93 63 106 63 106
190
10
Side stop
AK5 BT01
15,5 4,2 75
22
7
(1) Can be fixed at 43 mm Presentation : pages 1/228 and 1/229 Characteristics : pages 1/230 and 1/231
22
54
10 10 5
p. 0,8
20
190
1/237
Selection guide
Speed control for asynchronous motors Building (HVAC) (1) Industry Pumps and fans Simple machines Pumps Simple machines
Type of machine
Power range for 5060 Hz supply (kW) Single phase 100120 V (kW) Single phase 200240 V (kW) Three phase 200230 V (kW) Three phase 200240 V (kW) Three phase 380480 V (kW) Three phase 380500 V (kW) Three phase 525600 V (kW) Drive Output frequency Type of control Asynchronous motor
0.7530 0.7530 0.7530 0.5200 Hz Sensorless flux vector control, voltage/frequency ratio (2 or 5 points), energy saving ratio 110% of the nominal motor torque
Functions Number of functions Number of preset speeds Number of I/O Analog inputs Logic inputs Analog outputs Logic outputs Relay outputs Communication Embedded Available as an option
26 4 1 4 1 1
IEC/EN 61800-5-1, IEC/EN 61800-3 (environments 1 and 2) EN 55011, EN 55022: class A, EN 55011, EN 55022: class B with option card, class A gr.1 and class B e, UL, CSA, C-Tick, NOM 117 e, UL, CSA, C-Tick, N998
EN 55011, EN 55022: class A, class B with option card, e, UL, C-Tick, N998
References
ATV 21
ATV 11
ATV 31
Pages
Please consult the Altivar 21 Please consult the Soft starters and variable speed drives variable speed drives catalogue catalogue (1) Heating Ventilation Air Conditioning
1/238
Complex, modular machines, high-power machines Machines requiring high-performance torque and accuracy at very low speed as well as high dynamics
0.37630 0.375.5 0.7590 0.75630 0.51000 Hz up to 37 kW, 0.5500 Hz from 45 kW to 630 kW Sensorless flux vector control, voltage/frequency ratio (2 or 5 points), energy saving ratio
0.37500 0.375.5 0.3775 0.75500 01000 Hz up to 37 kW, 0500 Hz from 45 kW to 500 kW Flux vector control with or without sensor, voltage/frequency ratio (2 or 5 points), ENA System
Vector control without speed feedback 220% of the nominal motor torque for 2 seconds 170% for 60 seconds
> 100 8 24 620 13 08 24 Modbus and CANopen Ethernet TCP/IP, Fipio, Modbus Plus, INTERBUS, Profibus DP, Modbus/Uni-Telway, DeviceNet, LONWORKS, METASYS N2, APOGEE FLN, BACnet I/O extension cards, Controller Inside programmable card, multi-pump cards
Ethernet TCP/IP, Fipio, Modbus Plus, INTERBUS, Profibus DP, Modbus/Uni-Telway, DeviceNet
Encoder interface cards, I/O extension cards, Controller Inside programmable card
IEC/EN 61800-5-1, IEC/EN 61800-3 (environments 1 and 2, C1 to C3), EN 55011, EN 55022, IEC/EN 61000-4-2/4-3/4-4/4-5/4-6/4-11 e, UL, CSA, DNV, C-Tick, NOM 117, GOST
ATV 61
ATV 71
1/239
Contents
2/0
Enclosed D.O.L. starters for motor control for use on a machine subject to the application of Machinery Directive 98/37/CE
b Non-reversing starters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2/62 b Reversing starters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2/64
2/1
Applications
D.O.L. starters
Type
Standard starters
437 kW
0.0645 kW
0.5530 kW
0.375.5 kW
0.2545 kW
Communication
References Non-reversing
GV2 ME GV3 CE
GV2 LC GV NGC
LE1 GVME
Reversing
Pages
2/14
2/26
2/2
2.245 kW
0.0611 kW
0.069 kW
0.069 kW
0.065.5 kW
5.5132 kW
7.575 kW
p p
p p
p p
p p
p p
p p
p p
GV2 ME
LG1 K LG1 D
LE6 D LE3 D
2/63
2/3
References
Enclosed starters
VARIO enclosed switch disconnectors, pre-assembled
580545
2
VCF 0GE
580546
2 2 2 2 2 3 3 1 1
VCF 02GE VCF 01GE VCF 0GE VCF 1GE VCF 2GE VCF 3GE VCF 4GE VCF 5GE VCF 6GE
Yellow 90 x 90
580547
Black 90 x 90
2 2 0 0 0
580548
(2) (2)
(1) For characteristics of switch disconnectors, please consult your Regional Sales Office. (2) For VCF and VBF enclosures, see page 2/6. For VCFN enclosures, see page 2/7.
VCFN 12GE
2/4
References
Enclosed starters
VARIO enclosed switch disconnectors, assembled by the user
580549
Empty enclosures
IP 65 enclosure with red padlockable handle operator and yellow front plate (for mounting a main or emergency stop switch disconnector)
For switch body VN 12, VN 20 V02V2 V02V2 VBFX GE2 V3 lthe A 1032 Possible attachments (1) 2 Reference VCFX GE1 Weight kg 0.340
1032 50
4 3
0.660 0.660
IP 65 enclosure with black padlockable handle and black front plate (for mounting a main switch disconnector)
VN 12, VN 20 V02V2 V02V2 V3 1032 2 VBFX GE1 0.340
1032 50
4 3
0.660 0.660
580550
V0
(1) See pages 2/6 and 2/7. (2) For characteristics of switch disconnectors, please consult your Regional Sales Office.
2/5
References
Enclosed starters
VARIO enclosed switch disconnectors
Add-on modules
580589
580594
2
580595
VZ 0
VZ 11
Neutral pole modules with early make and late break contacts Earthing modules
VZ 11 VZ 12 VZ 13 VZ 14 VZ 15 VZ 16 Reference VZ 7 VZ 20
580596
Note: The add-on modules mounted next to the switch body are main pole modules. Maximum of 3 main pole modules per switch body. (1) Late make N/O, early break N/C contacts
2/6
References (continued)
Enclosed starters
VARIO enclosed switch disconnectors
Add-on modules
580597
VZN 11
580598
VZN 06
0.020
VZN 14
580599
VZN 05
VN 20
2/7
Dimensions
Enclosed starters
VARIO enclosed switch disconnectors
Dimensions
VCFN 12GE to VCFN 40GE
2
106 82,5
131
90
c c1
= a
VpF 02GE to VpF 2GE, V pFX GE1 (1) VpF 3GE and VpF 4GE (2) VpFX GE2 and VpFX GE4 (2) (1) Cable glands: 2 x 16 P top and bottom. (2) Cable glands: 2 x 16/21/29 P top and bottom.
a 90 150 150
b
b 146 170 170
c 85 106 106
126 191
190 220
2/8
201 280
Schemes
Enclosed starters
VARIO enclosed switch disconnectors
Schemes
Switch disconnectors
Enclosed or switch bodies Main pole module Neutral pole module
1/L1
3/L2
5/L3
2/T1
4/T2
6/T3
VZ 20
13 23
VZN 05
13
VZN 06
21 22
14
14
22
24
14
2/9
References
500277_1
GV2 MC
IP 41 IP 55
500280_1
1 1 1 1
GV2 MP
500278_1
Front plate
Description For direct control, through a panel, of a chassis mounted GV2 ME IP 55 Reference GV2 CP21 Weight kg 0.800
Weight kg 0.075
GV2 K011 GV2 K021 GV2 K031 GV2 K04 (3) GV2 E01 GV2 E02
IP 55 IP 55 for < + 5 C
10 10
100
AB1 VV635UBL
0.015
50
AB1 AC6BL
0.003
(1) Enclosure GV2 MCK04 is fitted with a GV2 K04 mushroom head Stop pushbutton as standard. (2) Supplied with IP 55 sealing kit. To be fitted with enclosure GV2 Mp01. (3) Padlockable in Off position using 4 to 8 mm shank padlocks.
2/10
References
812218
Enclosure accessories
Description
812219
IP 55 padlocking device for operators (when padlocked, the motor circuit is automatically in the Open (OFF) position) Stop Spring return pushbutton 40 mm, red Latching mushroom head (supplied with IP 55 sealing kit) (1) Spare part
GV1 V01
530080
GV1 K01
2/11
References
References
Thermal-magnetic motor circuit-breakers GV2 ME For motor circuit-breakers and accessories: see pages 24508/3, 24512/2 and 24512/ 3. Starters consisting of a GV2 ME motor circuit-breaker in an enclosure conform to standard IEC 60947-4-1.
GV2 ME ME ME 01 02 03 0.16 0.25 0.4 ME ME 04 05 0.63 1 ME 06 1.6 ME 07 2.5 ME 08 4 ME 10 6.3 ME 14 9 ME 16 13 ME 20 17 ME 21 21 ME 22 23
2
500277_1
GV2 MC
Surface IP 41 mounting, double IP 55 1 insulated with protective conductor. Sealable cover IP 55 for 1 temperature < + 5 C
Mushroom Spring return (2) head Stop pushbutton Latching (2) 40 mm, red IP 55
500279_1
1 Key release, key n 1 455 Turn to 1 release 1 IP 55 for 10 temperature between + 5 C and + 40 C IP 55 for 10 temperature between - 20 C and + 40 C 100 50
GV2 K011 GV2 K021 GV2 K031 GV2 K04 (3) GV2 E01
Sealing kit
GV2 K011
GV2 E02
0.012
0.015 0.003
Assembly of a safety enclosure (conforming to standards IEC 60974-4-1, IEC 60204 and IEC 60292)
Type of product Enclosure Circuit-breaker Page See above 3/44 Reference GV2 MCpp GV2 MEpp GV2 Apppp or GV2 AXppp Latching mushroom head Stop pushbutton GV2 K021 or GV2 K031 or GV2 K04 (1) Enclosure GV2 MCK04 is fitted with a GV2 K04 mushroom head Stop pushbutton as standard. (2) Supplied with IP 55 sealing kit. To be fitted with enclosure GV2 Mp01. (3) Padlockable in Off position using 4 to 8 mm shank padlocks. (4) Safety device for dangerous machines conforming to INRS and VDE 0113. See above
2/12
Dimensions, mounting
Dimensions, mounting
Surface mounting enclosures GV2 MC0p
(1)
=
147
84
93
(1) 4 knock-outs for 16 mm plastic cable gland or 16 mm conduit. Surface mounting enclosure GV2 MCK04
(1)
=
147
84 145,5
93
71
130
130
9,5
127
140
21
= 117 133
1...6 12
GV2 MP01, MP02 MP03, MP04
= a
a 86
93,5 106,5
71 93
6,5
1...4 12
76 93
2/13
133
62
Characteristics, references
Characteristics (1)
Conforming to standards Degree of protection conforming to IEC 60529 Operational voltage Ue Material IEC 60947-4, IEC 60439-1, VDE 0660-102 and EN 60947 GV2 LC: IP 547 GV NGC: IP 407 GV2 LC: 690 V GV NGC: 500 V Polycarbonate (2)
2
533740
References
Control by black rotary handle, padlockable in Off position (up to 3 padlocks with 8 shank, to be ordered separately)
Rating In Breaking capacity Icu conforming to IEC 60947-2 220/ 400/ 440 V 230 V 415 V kA kA kA 100 100 100 Magnetic tripping current Id 20 % A 13 In Reference Weight
500 V kA 100
A 1.6
kg 0.780
GV2 LC02pp
533741
2.5
100
100
100
100
13 In
0.780
100
100
100
100
13 In
0.780
6.3
100
100
100
100
13 In
0.780
10 GV2 LC02pp 14
100
100
20
10
13 In
0.780
100
50
20
10
13 In
0.780
18
533742
100
50
20
10
13 In
0.780
25
100
50
30
15
12 In
GV NGC0225
2.450
32
100
50
30
15
12 In
GV NGC0232
2.450
40
100
50
30
15
12 In
GV NGC0240
2.450
50
100
50
30
15
12 In
GV NGC0250
2.450
GV NGC02pp
63
100
50
30
15
12 In
GV NGC0263
2.450
Variants
Starters with control by red rotary handle on yellow background
Add the letter R to the references selected above. Example: GV2 LC0206 becomes GV2 LC0206R.
GV2 LC02
(1) Circuit-breaker characteristics: GV2 L: see pages 3/12 and 3/13. NG 125L : product marketed under the Merlin Gerin, brand, please consult your Regional Sales Office. (2) Avoid placing this material in contact with harsh substances (detergents, chlorine solvents, ketones, alcohol, aromatic hydrocarbons). (3) The following can be fitted by the customer: a GVAD or GVAM auxiliary contact block on the LH side and a GVAp trip on the RH side.
2/14
Dimensions, scheme
Dimensions
GV2 LC0206LC0220 GV NGC0225NGC0263
=
65
2
348 330
186,3
120 173
= 88
150
166
237
Scheme
3/L2 1/L1 5/L3
2/T1
4/T2
6/T3
167
2/15
Characteristics, references
Characteristics
Conforming to standards Degree of protection conforming to IEC 60529 IEC 60947-4-1 and IEC 60439-1, VDE 0660-102, EN 60947 IP 659: LE2 K IP 657: LE p D09 D35 IP 557: LE p D405 D955 Operation: - 5+ 40 C Same as that of the contactors Polycarbonate (2): LE2 K and LE p D09 D35 Sheet steel: LE p D405 D955
2
533747
Material
References
Non-reversing starters
Standard power ratings of 3-phase motors 50-60 Hz in category AC-3 220 V 380 V 415 V 440 V 500 V 660 V 230 V 400 V 690 V kW kW kW kW kW kW 2.2 4 4 4 5.5 5.5 3 5.5 5.5 5.5 7.5 7.5 4 7.5 9 9 10 10 5.5 11 11 11 15 15 7.5 15 15 15 18.5 18.5 11 18.5 22 22 22 30 15 22 25 30 30 33 18.5 30 37 37 37 37 22 37 45 45 55 45 25 45 45 45 55 45 Maximum Basic reference, current to be completed by adding I the the voltage code (3) up to A 9 12 18 25 35 40 50 65 80 95 LE1 LE1 LE1 LE1 LE1 LE1 LE1 LE1 LE1 LE1 D09pp D12pp D18pp D25pp D35pp D405pp D505pp D655pp D805pp D955pp Weight
LE1 D12pp
kg 0.920 0.920 1.015 1.015 4.320 4.820 4.850 4.850 5.140 5.440
Reversing starters
1.5 2.2 3 4 5.5 7.5 11 15 18.5 22 25 2.2 4 5.5 7.5 11 15 18.5 22 30 37 45 2.2 4 5.5 9 11 15 22 25 37 45 45 3 4 5.5 9 11 15 22 30 37 45 45 5.5 7.5 10 15 18.5 22 30 37 55 55 5.5 7.5 10 15 18.5 30 33 37 45 45 6 9 9 12 18 25 35 40 50 65 80 95 LE2 K065pp LE2 K095pp LE2 D09pp (4) LE2 D09pp LE2 D12pp LE2 D18pp LE2 D25pp LE2 D35pp LE2 D405pp LE2 D505pp LE2 D655pp LE2 D805pp LE2 D955pp 1.080 1.080 2.100 2.100 2.100 2.410 2.570 4.100 5.270 5.470 5.470 6.700 7.000
533748
LE2 D12pp
(1) Overload protection must be provided by a thermal overload relay, to be ordered separately, see pages 6/16 and 6/17. (2) Avoid placing this material in contact with harsh substances (detergents, chlorine solvents, ketones, alcohol, aromatic hydrocarbons). (3) Standard control circuit voltages. Volts 24 42 48 110 115 220 230 240 380 400 415 440 a 50/60 Hz LE2 K B7 D7 E7 F7 M7 P7 U7 Q7 V7 N7 R7 LE1, LE2 D B7 D7 E7 F7 FE7 M7 P7 U7 Q7 V7 N7 R7 Other voltages: please consult your Regional Sales Office. (4) Selection according to the number of operating cycles, please consult your Regional Sales Office.
2/16
References (continued)
533749
Description
Standard versions comprise: b For non-reversing starters: v 1 green Start button I, v 1 red Stop/Reset button O.
LE1 D12ppA04
b For reversing starters: v LE2 K: - 1 Start button A, - 1 Start button E, - 1 red Stop/Reset button. v LE2 D09D35: - 1 2-position spring return selector switch I-II, - 1 red Stop/Reset button O, v LE2 D405D955: - 1 blue Reset button R.
533750
LE1 D12ppA05
Variants (pre-assembled)
Description No pushbuttons on cover Application LE1 D09D955 LE2 D09D955 LE2 D405D955 Suffix to be added to the starter reference (2) A04
533751
1 green Start button I 1 green Start button II 1 red Stop/Reset button O 1 blue Reset button R LE1 D12ppA09 1 3-position stay put selector switch (I-O-II) (I: Automatic Start; O: Stop; II: Manual Start) 1 blue Reset button R 1 2-position stay put selector switch O-I (O: Stop; I: Manual Start) 1 blue Reset button R LE1 D12ppA13 1 3-position selector switch O-I spring return to centre position (I: Manual start; O: Stop, stay put) 1 blue Reset button R 1 neutral terminal Fitted as standard on LE1 and LE2 D09 to D35, LE1 and LE2 D405 to D955 starters ordered with 222 V (M7), 230 V (P7) or 240 V (U7) control supply Mounting of an LC1 D09 or D12 contactor in an enclosure identical to LE1 D18 (3)
A11
LE1 D09D955 LE2 K06 and K09 LE2 D09D35 LE1 D09D35
A05
A09
533752
LE1 D09D35
A13
LE1 D09D35
A35
533753
A59
LE1 D12ppA35
Accessory
Description
Start pushbutton latching device for stay put operation (Start-Stop) (1) See previous page. (2) Example: LE1 D09F7A04. (3) See dimensions see page 2/18.
Other versions
2/17
Dimensions
Dimensions
LE1 D09 and D12 LE1 D09 and D12ppT LE1 D18D35 and LE2 D09D35 LE1 D405D655
166
150
201
183
2
c1 = = 88 = c1
= = 101
312
c1
105 181
Standard version Variant A04 Variant A05 Variant A09 Variant A13 Variant A35
Standard version Variant A04 Variant A05 Variant A09 Variant A13 Variant A35
146
165
84 175
150
307
165
287
c1
c1 = 165 257
c1 LE1 D 176 165 176
225 367
195
1 1 1 2
x 21 x 29 x 36 x 16
25 x 25 x 32 x 40
2/18
195
Schemes
Schemes
LE1 D09D955
L1 L2 L3
LE1 D09D955
A
KM1
O
14
KM1
l KM1
A1
2221 13
O Remote control
A1
KM1
B
A2
B
KM1
A2
Variant A05
A
R
O
KM1
KM2
KM1 KM2
Remote control
KM2
KM2 KM1
KM1 A1 KM2
A1
A1
A2
A2
A2
LE2 D09D955
LE2 D09D35
L1
L2
L3
I S1
II
O Remote control
22
21
KM1
KM2
ll
KM1
KM2
KM2
KM1
KM2
A1
KM1
A1
KM2
A1
KM1
A1
KM1
A2 A2
KM2
B
KM1
A2 A2
A2
KM1
KM2
KM1
A1
KM2
LE2 K, LE1 and LE2 D09 and D12 LE1 and LE2 D18D955 All products LE1 and LE2 D09D35 LE2 K, LE1 and LE2 D405 and D955
A L3 L3 L3
2/19
Characteristics, references
D.O.L. starters for motor control (1) 2.2 to 45 kW, with isolating device
Characteristics
Conforming to standards Degree of protection conforming to IEC 60529 IEC 60947-4-1 and IEC 60439-1, VDE 0660-102, EN 60947 IP 659: LE p K IP 657: LE p D09 D35 IP 557: LE p D406 D806 Operation: - 5+ 40 C Same as that of the contactors Polycarbonate (2): LEp K and LEp D09 D35 Sheet steel: LE p D406 D806
2
533769
Material
References
Non-reversing starters
Standard power ratings of 3-phase motors 50-60 Hz in category AC-3 220 V 380 V 415 V 440 V 500 V 230 V 400 V kW kW kW kW kW 1.5 2.2 2.2 3 2.2 4 4 4 2.2 3 4 5.5 7.5 11 15 18.5 22 4 5.5 7.5 11 15 18.5 22 30 37 4 5.5 9 11 15 22 25 37 45 4 5.5 9 11 15 22 30 37 45 5.5 7.5 10 15 18.5 22 30 37 55 Maximum Fuses to be fitted current by the customer I the Size Type aM up to A 6 9 9 12 18 25 35 40 50 65 80 10 x 38 10 x 38 10 10 10 10 14 14 22 22 22 x 38 x 38 x 38 x 38 x 51 x 51 x 58 x 58 x 58 A 10 12 or 18.5 30 33 37 45 12 16 20 25 32 40 63 80 80 Basic reference, to be completed by adding the voltage code (3) Weight
660 V 690 V kW
LE4 D12pp
LE4 K065pp LE4 K095pp LE4 D09pp (4) LE4 D09pp LE4 D12pp LE4 D18pp LE4 D25pp LE4 D35pp LE4 D406pp LE4 D506pp LE4 D656pp LE4 D806pp (5)
kg 1.450 1.450 1.960 1.960 1.960 2.200 2.200 5.190 5.770 6.440 6.670 7.100
533770
Reversing starters
1.5 2.2 3 4 5.5 7.5 11 15 18.5 22 2.2 4 5.5 7.5 11 15 18.5 22 30 37 2.2 4 5.5 9 11 15 22 25 37 45 3 4 5.5 9 11 15 22 30 37 45 5.5 7.5 10 15 18.5 22 30 37 55 18.5 30 33 37 45 6 9 9 12 18 25 35 40 50 65 80 10 x 38 10 x 38 10 10 10 10 14 14 22 22 22 x 38 x 38 x 38 x 38 x 51 x 51 x 58 x 58 x 58 10 12 or 12 16 20 25 32 40 63 80 80 LE8 K065pp LE8 K095pp LE8 D09pp (4) LE8 D09pp LE8 D12pp LE8 D18pp LE8 D25pp LE8 D35pp LE2 D406pp LE2 D506pp LE2 D656pp LE2 D806pp 1.600 1.600 3.550 3.550 3.550 3.700 4.670 5.800 14.170 14.700 14.770 16.000
LE8 D12pp
(1) Overload protection must be provided by a thermal overload relay, to be ordered separately, see pages 6/16 and 6/17. (2) Avoid placing this material in contact with harsh substances (detergents, chlorine solvents, ketones, alcohol, aromatic hydrocarbons). (3) Standard control circuit voltages. Volts 24 42 48 110 115 220 230 240 380 400 415 440 a 50/60 Hz LEp K B7 D7 E7 F7 M7 P7 U7 Q7 V7 N7 R7 LEp D B7 D7 E7 F7 FE7 M7 P7 U7 Q7 V7 N7 R7 Other voltages: please consult your Regional Sales Office. (4) Selection according to dimensions and the number of operating cycles, please consult your Regional Sales Office. (5) Supplied with 3 cable entries.
2/20
References (continued)
533771
Description
Standard versions comprise: b For non-reversing starters: v LE4 K and LE4 D09D656 - 1 green Start button I, - 1 red Stop/Reset button O. v LE4 D806 - no pushbuttons on cover b For reversing starters: v LE8 K : - 1 Start button A, - 1 Start button E, - 1 red Stop/Reset button. v LE8 D09D35 : - 1 2-position spring return selector switch I-II, - 1 red Stop/Reset button O, v LE2 D406 to D806: - no pushbuttons on cover.
Protection LE4 and LE8 K LE4 and LE8 D09D25 LE4 and LE2 D35D806 Power circuit 1 3-pole isolating device 1 3-pole isolating device 1 3-pole isolating device Control circuit None + 1 additional pole + 1 circuit-breaker GB2 CB08
LE4 D12ppA04
533772
Variants (pre-assembled)
Description No pushbuttons on cover Application LE4 D09D656 LE8 D09D35 Suffix to be added to the starter reference (2) A04
LE4 D12ppA05
LE2 D406D806
A11
LE4 D09D806 LE8 K06 and K09 LE8 D09D35 LE2 D406D806
A05
1 neutral terminal Fitted as standard on LE4 D18D806, LE8 D18D35 and LE4 D406D806 starters ordered with 220 V (M7), 230 V (P7) or 240 V (U7) control supply
LE4 K06 and K09 LE4 D09D806 LE8 K06 and K09 LE8 D09D35 LE2 D406D806
A59
Accessory
Description
Other versions
2/21
Dimensions
Dimensions
LE4 K06 and K09, LE8 K06 and K09
31
165
150
19 20 120 c1
84 175
(1)
186
c1 LE4 K 146
LE4 D406D656
c1
330
31
287
195
400 (1)
342,5
350
c1
225 367
= 31
325
1 1 1 2
x 21 x 29 x 36 x 16
x 13 x 13 x 13 x 13
2 2 2 2
x 21 x 29 x 36 x 16
2/22
Schemes
Schemes
LE4 K06, K09 LE4 D09D806
L1 L2 L3
LE4 D09D35
LE4 D406D656
A Q1 Q1 I KM1 O
A F1 Q1
Q1
F1
Q1
KM1
O I
18
Remote control
KM1
KM1
17
l 14 KM1
A2
A1
A1
KM1
A1
KM1
KM1
KM1
A2
Variant A05
A
Q1
O
Remote control
KM1
KM2
KM1 KM2
KM2
KM2 A1 KM1 A1 A1
KM1
A2
A2
A2
LE8 D09D35
A Q1 Q1
LE2 D406D806
A
F1
Q1
Q1
O
II
2 KM1
KM2
KM1
KM2
KM1
KM2
KM2
A1
KM1
A1
KM2
A1
KM1
A1
KM1
A2 A2
KM2
KM1
A2
14
S1
O Remote control ll
22 21
13
A2
KM1
KM2
KM1
A1
A1
A2
A2
13 22
21
KM2
KM2
A2
LE4 and LE8 K, LE4 and LE8 D09 and D12 LE4 D18D806, LE8 D18D35 and LE2 D406D806 All products LE4 and LE8 D09D35 LE4 and LE2 D406D806
A L3 L3 L3
2/23
Characteristics, references
D.O.L. starters for motor control 0.25 to 7.5 kW with 3-phase thermal overload relay with 3 protected phases
Characteristics
(1)
IEC 60947-4-1, IEC 60439-1, VDE 0660-102 and EN 60947 IP 65 Operation: - 5 to + 40 C Same as for the k contactors Self-extinguishing ABS
Conforming to standards Degree of protection conforming to IEC 60529 Ambient air temperature Operating positions Material
References
Non-reversing starters Starter LE1 M, combined with short-circuit protection components, provides type 1 or type 2 coordination, depending on the type of devices used.
Standard power ratings of 3-phase motors 50-60 Hz in category AC-3 220 V 240 V 380 V 415 V 230 V 400 V kW kW kW kW 0.12 0.12 0.25 0.25 0.18 0.18 0.25 0.37 0.55 0.75 1.1 2.2 3 4 0.37 0.55 1.1 1.5 2.2 3 4 5.5 7.5 0.37 0.55 0.75 1.5 2.2 3 4 5.5 7.5 Setting range of thermal overload relay LR2 K (2) A 0.540.8 0.81.2 1.21.8 1.82.6 2.63.7 3.75.5 5.58 811.5 1014 1216 Basic reference, to be completed by adding the voltage code (3) LE1 M35pp05 LE1 M35pp06 LE1 M35pp07 LE1 M35pp08 LE1 M35pp10 LE1 M35pp12 LE1 M35pp14 LE1 M35pp16 LE1 M35pp21 LE1 M35pp22 Weight
533788
kg 0.600 0.600 0.600 0.600 0.600 0.600 0.600 0.600 0.600 0.600
533789
Description
b v v v v v The standard version comprises: 1 TeSys contactor LC1 Kpp, 1 TeSys thermal overload relay LR2 K, 1 green Start button I, 1 red Stop/Reset button O/R, 1 yellow operating indicator.
b Control may be pulsed or maintained. b An earth terminal and a neutral terminal are provided on the bottom of the enclosure. b For safey applications, see enclosed starters: GV2 MC, LG1 K, LG1 D, LG7 K, LG7 D, LJ7 K, LG8 K and LJ8 K.
Variant
Starter without thermal overload relay LR2 K Delete the last 2 digits of the starter references selected above. Example: LE1 M35 pp
Replacement part
Description Basic reference, to be completed by adding the voltage code (3) LC1 KppA80 Weight
Contactor
kg 0.180
(1) For characteristics of TeSys k contactor, see pages 6/8 and 6/9. For characteristics of TeSys thermal overload relay LR2 K, see pages 5/6 to 5/9. (2) Thermal overload relay fitted as standard. (3) The contactor coil is pre-wired between 2 phases of the power circuit. The codes indicated below therefore correspond to the power circuit voltage . Volts 24 220 230 240 380 400 415 a 50/60 Hz Code B7 M7 P7 U7 Q7 V7 N7 Example: 380/400 V 3-phase supply, 4 kW motor: LE1 M35Q716. Dimensions : page 2/25 Schemes : page 2/25
440 R7
2/24
Dimensions, schemes
D.O.L. starters for motor control 0.25 to 7.5 kW with 3-phase thermal overload relay with 3 protected phases
Dimensions
LE1 M35 (1)
108 78
2
130 (5"1/8)
At bottom PG 2 x 13 to 2 x 21 ISO 2 x 20 or 2 x 25 Control by spring return pushbuttons
A 13 I
(1) Can be mounted on machine panel or frame. Knock-outs for 4 x 13 P cable glands.
Schemes
LE1 M35
1/L1 3/L2
L1 L2 L3
1 3 5 I
13
160
KM1
14
KM1
13
KM1
14
95
O/R
A2 96
2 4
14 A2
Reset/OR
O/R
A1
T1 T2 T3
Connection 220 V, 230 V, 240 V 380 V, 400 V, 415 V, 440 V Other voltages
A L3 L3 Terminal 1
A1
KM1
H1
KM1
A2 H1
96
95
B Neutral L1 Terminal 2
2/25
Characteristics, references
D.O.L. starters for motor control, 0.37 to 5.5 kW with thermal magnetic circuit-breaker and contactor
Characteristics
Conforming to standards Degree of protection conforming to IEC 60529 Ambient air temperature Operating positions Material IEC 60947-4-1, IEC 60439-1, VDE 0660-102 and EN 60947 IP 55 Operation: - 5 to + 40 C Same as for the model k contactors Polycarbonate (1) Standard power ratings of 3-phase motors 50-60 Hz in category AC-3 230 V 400/ 440 V 500 V 690 V 415 V kW kW kW kW kW 0.18 0.37 0.37 0.37 0.75 0.25 0.55 0.55 0.55 1.1 0.75 0.37 0.75 0.75 1.1 1.1 1.1 1.5 2.2 1.5 1.5 2.2 3 1.5 Setting range of thermal trips A 11.6 Fixed magnetic tripping current 13 Irth A 22.5 Basic reference, to be completed by adding the voltage code (2) Weight
References
533797
LE1 GVME06Kpp
kg 1.210
533798
1.62.5
33.5
LE1 GVME07Kpp
1.210
2.2 3 4
2.54
51
LE1 GVME08Kpp
1.210
2.2 3 4
46.3
78
LE1 GVME10Kpp
1.210
3 4 5.5
4 5.5 7.5
5.5 7.5 9 11
610
138
LE1 GVME14Kpp
1.210
5.5 7.5
914
170
LE1 GVME16Kpp
1.210
Variants
533799
Description
Neutral terminal Description Enclosure without starter, with sealing kit fitted (references of combination motor starters for customer assembly, see pages 24520/2 and 24520/3) Description Padlocking device (4) 1 to 3 padlocks for GV2 ME operator (padlocking 4 to 8 mm is only possible in the O position) Mushroom Spring return (4) head Stop pushbutton Latching (4) Key release, 40 mm, IP 55 key n 455 red Turn to release Sealing kit Sold in lots of 1
Suffix to be added Weight to the starter kg reference (3) A59 Reference LE1 GVMEK Weight kg 0.740
LE1 GVMEK
1 1 1 1 10
GV2 K011 GV2 K021 GV2 K031 GV2 K04 (5) GV2 E01
IP 55 for temperature between + 5C and + 40C IP 55 for 10 GV2 E02 0.012 temperature between - 20C and + 40C (1) Avoid placing this material in contact with harsh substances (detergents, chlorine solvents, ketones, alcohol, aromatic hydrocarbons). (2) Standard control circuit voltages. Volts 24 42 48 110 115 220 230 240 380 400 415 440 a 50/60 Hz Item B7 D7 E7 F7 M7 P7 U7 Q7 V7 N7 R7 Other voltages: please consult your Regional Sales Office. (3) Example: LE1 GVME06KF7A59. (4) Supplied with IP 55 sealing kit. (5) Padlockable in position "O" using 4 to 8 mm shank padlocks.
2/26
Dimensions, schemes
D.O.L. starters for motor control, 0.37 to 5.5 kW with thermal magnetic circuit-breaker and contactor
Dimensions
LE1 GVMEK
183
201
2
= 101 =
86 94
Schemes
LE1 GVMEK
A
L1 L2 L3
Q1
Q1
External control I
KM1
KM1
KM1
Connections 220 V, 230 V, 240 V 380 V, 400 V, 415 V, 440 V Other voltages
A L3 L3 Terminal 1
A2
A1
B Neutral L1 Terminal 2
2/27
Characteristics, references
Characteristics
Conforming to standards Degree of protection conforming to IEC 60529 IEC 60947-4-1 and IEC 60439-1, VDE 0660-102, EN 60947 IP 659: LE3 K IP 657: LE3 D09D35 IP 557: LE3 D405D150 Operation: - 5 to + 40 C Same as that of the contactors Polycarbonate (2): LE3 K and LE3 D09D35 Sheet steel: LE3 D405D150
Material
References
Maximum operating rate: LE3 K: 12 starts/hour and LE3-D: 30 starts/hour. Maximum starting time: 30 seconds. LE3 D: an LAD S2 timer imposes a delay of 40 ms 15 ms on the delta contactor at the moment of changeover to ensure that the star contactor has sufficient breaking time.
533804
Standard power ratings of squirrel cage motors Mains voltage - delta connection 220 V 380/400 V 415 V 440 V kW kW kW kW 3 5.5 5.5 5.5 4 7.5 7.5 7.5 or 5.5 11 LE3 D12pp 15 18.5 30 37 63 75 30 37 55 75 110 132 30 37 59 75 110 132 30 37 59 75 110 147 11 18.5 11 22 11 22
Basic reference, to be completed by adding the voltage code (3) LE3 K065pp LE3 K095pp LE3 D09pp (4) LE3 D12pp LE3 D18pp LE3 D35pp LE3 D405pp LE3 D505pp LE3 D805pp LE3 D115pp LE3 D150pp
Weight
kg 1.460 1.460 3.650 3.650 3.750 5.160 8.160 8.150 14.000 24.500 24.500
(1) Overload protection must be provided by a thermal overload relay, to be ordered separately. Select appropriate overload relay for setting at 0.58 of the full load rated motor current, see pages 6/16 and 6/17. (2) Avoid placing this material in contact with harsh substances (detergents, chlorine solvents, ketones, alcohol, aromatic hydrocarbons). (3) Standard control circuit voltages. Volts 24 42 48 110 115 220 230 240 380 400 415 440 a 50/60 Hz LE3 K B7 D7 E7 F7 M7 P7 U7 LE3 D B7 D7 E7 F7 FE7 M7 P7 U7 Q7 V7 N7 R7 Other voltages: please consult your Regional Sales Office. (4) Selection according to dimensions and the number of operating cycles, please consult your Regional Sales Office.
2/28
References (continued)
533805
Description
The standard version comprises: b LE3 K and LE3 D09D35: v 1 green Start button I, v 1 red Stop/Reset button O. b LE3 D405D150: v no pushbuttons on cover.
Variants (pre-assembled)
Description LE3 D12ppA04 No pushbuttons on cover Application LE3 D09D35 Suffix to be added to the starter reference (1) A04
533806
LE3 D405D150
A06
LE3 D09D805
A05
Mechanical interlock Fitted as standard on starters LE3 K and LE3 D09D35 LE3 D12ppA05 (1) Example: LE3 D09F7A04
A64
Other versions
2/29
Dimensions
Dimensions
LE3 K065, K095
19 120
LE3 D09D35
=
165
150
348
146
84 175
186
LE3 D805D150
= a - 75 =
c1
330
287
195
b + 57,5
c1
225 367
= = c1 c1 + 15,5 a - 50 a a + 57,5
LE3 a D805 400 D1155 500 D1505 500 (1) + 14 mm with blanking plugs. At top PG 1 x 29 1 x 36 1 x 36 2 x 13 and 2 x 16 b 400 600 600 LE3 Standard version Variant A05 Variant A06 c1 D805 202 218 218
b - 50
b (1)
b - 75
2 x 13 and 2 x 16
2/30
Schemes
Schemes
LE3 K065 and K095
L1 L2 L3
A
W1 U1 V1
KM2
KM3
KM1
I
W2 U2 V2
KM2 KM1
2
KM3
A1
W1
U1
V1
KM3
Recommended cabling for reversal of motor rotation (standard motor, viewed from shaft end).
KM1
T
A1 A1 A1
W2
U2
V2
T
A2
KM1
A2 A2
KM2
A2
LE3 D09D805
L1 L2 L3
LE3 D09D35
A
U1
V1
W1
KM2
KM3
KM1
I
W2 U2 V2
KM2
U1
V1
W1
KM1
18
17
KM2
Recommended cabling for reversal of motor rotation (standard motor, viewed from shaft end).
KM3
A1 A1
W2
A1
A1
A1
U2
V2
KM1
A2
KM2
A2
KM3
A2
KM1
A2
KM2
A2
KM3
Note : in accordance with current installation regulations, short-circuit protection must be provided by fuses or a circuit-breaker.
U1
18
17
KM2
KM3
KM1
V1
W1
Remote control l
KM1 KM1
KM2
W1
W2
U2
V2
U1
V1
KM2
A1 A1
KA1
A1
W2
U2
V2
F2
B
KM1
A2
A1
KM2
A2
KA1
A2
KM3
A2
LD09 and D12 LE3 D18 to D150 All products LE3 D09D35 LE3 K and LE3 D405D150
A L3 L3 L3
A2
A1
Y
KM2
LE3 D405D805
A
Remote control I
KM2
KM1
KM2
KM2
KM1
KM3
KM1
2/31
Characteristics, references
Characteristics
Conforming to standards Degree of protection conforming to IEC 60529 Ambient air temperature Operating positions IEC 60947-4-1 and IEC 60439-1, VDE 0660-102, EN 60947 IP 657: LE6 D09D18 IP 557: LE3 D326D806 Operation: - 5 to + 40 C Same as that of the contactors Polycarbonate (2): LE6 D Sheet steel: LE3 D
Material
References
Maximum operating rate: 30 starts/hour. Maximum starting time: 30 seconds. An LA2 DS2 timer imposes a delay of 40 ms 15 ms on the delta contactor at the moment of changeover to ensure that the star contactor has sufficient breaking time.
Standard power ratings of squirrel cage motors. Mains voltage - Delta connection 220 V 380 V 415 V 440 V 400 V kW kW kW kW 4 7.5 7.5 7.5 5.5 11 15 18.5 LE6 D12pp 30 37 11 18.5 30 37 55 75 11 22 30 37 59 75 11 22 30 37 59 75 Fuses to be fitted Basic reference, by the customer to be completed by adding the voltage code (3) Size Type aM A 20 25 40 63 80 125 160 Weight
533823
10 x 38 10 x 38 14 x 51 22 x 58 22 x 58 22 x 58 0
LE6 D09pp LE6 D12pp LE6 D18pp LE3 D326pp LE3 D406pp LE3 D506pp LE3 D806pp
(1) Overload protection must be provided by a thermal overload relay, to be ordered separately. Select appropriate overload relay for setting at 0.58 of the full load rated motor current, see pages 6/16 and 6/17. (2) Avoid placing this material in contact with harsh substances (detergents, chlorine solvents, ketones, alcohol, aromatic hydrocarbons). (3) Standard control circuit voltages. Volts 24 42 48 110 115 220 230 240 380 400 415 440 50/60 Hz B7 D7 E7 F7 FE7 M7 P7 U7 Q7 V7 N7 R7 Other voltages: please consult your Regional Sales Office.
2/32
References (continued)
533824
Description
The standard version comprises: b LE6 D09D18: v 1 green Start button I, v 1 red Stop/Reset button O. b LE3 D326D806: v no pushbuttons on cover
Protection LE6 D09 and D12 LE6 D18LE3 D806 LE6 D12ppA04 Power circuit 1 3-pole isolating device 1 3-pole isolating device Control circuit + 1 additional pole + 1 circuit-breaker GB2 CB08
Variants (pre-assembled)
Description No pushbuttons on cover Application LE6 D09D18 Suffix to be added to the starter reference (1) A04
533824
LE3 D326D806
A06
A05
1 neutral terminal
A59
LE6 D12ppA05
Mechanical interlock Fitted as standard on starters LE6 D09D18 (1) Example: LE6 D09F7A04.
LE3 D326D806
A64
2/33
Dimensions
Dimensions
LE6 D09D18 LE3 D326
348
330
367
c1
= 186
c1 175.5 167 175.5
31
190
195 287
= 31
LE3 D406D806
= a-75 = 31
b+57,5
b (1)
b-50
4xM8x25
c1 a-50 a a+57,5
(1) + 14 mm with blanking plugs. LE3 D406, D506 D806 a 400 500 b 500 700 c1 218 269
2/34
b-75
225
Schemes
Schemes
LE6 D09D18
3/L2 1/L1 5/L3
A Q1 Q1
Q1
2 4 6
U1
V1
W1
O
3 3 5 5 3 1 1 1 5
2
KM2 KM1
KM2
2 4
KM3
6 6 2 4 2 4
KM1
U1
V1
W1
W2
U2
V2
KM2
Recommended cabling for reversal of motor rotation (standard motor, viewed from shaft end)
KM2
KM3
A1 A1
KM1
A1
W2
U2
V2
KM1
A2
KM2
A2
KM3
A2
LE3 D326D806
3/L2 5/L3
1/L1
A F1 Q1
Q1
2 4 6
U1
V1
W1
KM2
2 4
KM3
6 2 4
KM1
W2
U2
V2
13 22
KM2
S1 Remote control
14
KM1 KM2
U1
V1
W1
21
KM2
A2
A2
LE6 D09 and D12 LE6 D18LE3 D806 All products LE6 D09D18 LE3 D326D806
A L3 L3 L3
A2
Recommended cabling for reversal of motor rotation (standard motor, viewed from shaft end)
W2
U2
V2
KM3
KM1
A1
A1
KM1
KM2
KM3
A1
2/35
References
500118_1
LE1 D09...D35
ZB5 AL432
0.019
500120_1
LAD 9091
0.002
LE1 D18...D35
LAD 91810
0.003
ZB5 AL432
500117_1
0.001
LAD 9092
0.002
LE1 or LE2 D18...D35 LAD 9091 LE3, LE6, LE4 or LE8 D09...D35
500119_1
LAD 91810
0.003
LAD 9T4
0.004
LE1 D09...D35
ZB5 AD2
0.024
LE1 D09...D35
ZB5 AD5
0.024
Contact blocks
1 N/O spring return ZEN L1111 1 N/C spring return
500122_1
LE1 D09...D35
ZEN L1111
0.010
LE1 D09...D35
ZEN L1121
0.010
LAD 90909
0.008
LAD 91809
0.014
LAD 91809
Remember to order adaptation kit LAD 9091 or LAD 91810, depending on size. Remember to order adaptation kit LAD 9092. Sold in lots of 10. LE1, LE2, LE3, LE4, LE6 or LE8.
2/36
References (continued)
810175
2
1 flush blue head R DE1 DS1A05 0.300 DE1 DS1A04
810176
DE1 DS1
0.300
DE1 DS1A13
0.300
DE1 DS1A05
810173
LE1 D18...D35
Without
DE1 DS2A04
0.500
DE1 DS2A05
0.500
DE1 DS1
810178
DE1 DS2
0.500
DE1 DS2A13
0.500
DE1 DS1A13
2/37
References
Enclosed starters
Star-delta starters (1) 90 to 375 kW, without isolating device
533866
Star-delta starters
Maximum operating rate: 12 starts/hour. Maximum starting time: 20 seconds
Standard power ratings of squirrel cage motors Mains voltage - delta connection 220 V 380 V 415 V 440 V kW kW kW kW 90 160 160 185 Basic reference, to be completed by adding the voltage code (2) (3) LE3 F185pp Weight
kg 31.400
100
200
200
220
LE3 F225pp
33.000
110
533867
220
220
250
LE3 F265pp
50.800
160
280
280
315
LE3 F330pp
80.000
185
315
355
375
LE3 F400pp
82.000
Specifications
Enclosure LE3 F185F400 Metal, degree of protection IP 559
No pushbuttons on cover
LE3 F185F400
Variants (pre-assembled)
Description For use on LE3 F185F400 Suffix to be added to the starter reference(4) A06
(1) Overload protection must be provided by a thermal overload relay, to be ordered separately. Select appropriate overload relay for setting at 0.58 of the full load rated motor current, see pages 6/28 and 6/29. (2) Standard control circuit voltages. Volts 48 110 220/230 230 240 380/400 400 415 50/60 Hz E7 F7 M7 P7 U7 Q7 V7 N7 For other voltages, see pages 5/118 to 5/125. (3) LC1 F185 and F225: contactors fitted with LX9 F coils, LC1 F265F400: contactors fitted with LX1 F coils. (4) Example: LE3 F185M7A06.
Other versions
2/38
Dimensions, schemes
Enclosed starters
2
Dimensions
LE3 Fppp
= a-75 =
b+57,5
b (1)
b-50
4xM8x25
c c1
a-50 a a+57,5
LE3 a F185, F225 600 F265 700 F330, F400 800 (1) + 14 mm with blanking
Knock-outs or blanking plugs for cable glands Type of enclosure At top LE3 F185, F225 2 x 48 P LE3 F265400
b-75
At bottom 2 x 13 P and 4 x 48 P
Schemes
LE3 Fppp
2 L1 L2 L3 4 6 F1 KM3:5 F1 95 U1 V1 W1 3 3 5 5 3 1 1 1 5 O
Remote control
W2
U2
V2
13
KM2 53 54
14
53 (13)
KM2
KM3
KM1
22
21 96
KM1 U1 V1 W1
Recommended cabling for reversal of motor rotation (standard motor, viewed from shaft end)
KM1 62 67
55
54 (14)
61
KM2 61 56
KM2 68
KA1 14 KM3 A2 A2 A1
W2
U2
V2
KM3 A1 62 A1 A1
A2
KM3:1
Note : in accordance with current installation regulations, each starter must be provided with short-circuit protection by fuses or a circuit-breaker.
A2
F2
KM1
KM2
KA1
13
2/39
References
Enclosed starters
Equipment for control in utilisation category AC-1(1) (2), without isolating device
References
Operational Minimum current c.s.a. of up to phase conductors A 16
533871
For use with relay LR2 D or kit LA9 D (to be ordered separately) LA9 D1275 (4)
Basic reference, to be completed by adding the voltage code (3) LE1 D123pp
Weight
mm2 2.5
kg 0.920
2
LE1 D123
17.5
1.5
20
LE1 D123pp
0.920
24
2.5
25
LE1 D255pp
1.015
32
32
LE1 D255pp
1.015
50
10
50
4.820
533872
57
10
63
4.820
63
16
63
4.850
76
16
80
4.850
90
25
100
LE1 D805pp
5.140
35
100
5.140
Specifications
Enclosure LE1 D12 Double insulated, degree of protection IP 659
LE1 D25
LE1 D40...D80
LE1 D12D80
LE1 DpppppA04
Connections
LE1 D12D80
(1) 3-phase 220/230 V, 240 V, 380/400 V or 415 V 50/60 Hz. 3-core or 3 Ph + N (unprotected neutral) insulated PVC cable, fixed to walls, ceilings, in cable racks or ducting, laid singly, ambient temperature y 35 C, conforming to NF C 15-100. (2) Order the required LR2 D thermal overload relay separately, for use on balanced circuits only. (3) Control circuit voltage 50/60 Hz 220/230 V (code M7) or 380/400 V (code Q7 ). (4) As protection is provided by type gG fuses only, the Stop function normally provided by the thermal overload relay (where aM type fuses are used) can be obtained by means of kit LA9 Dpp75. (5) Equipment supplied without pushbuttons; external Start-Stop station required.
2/40
References (continued)
Enclosed starters
Equipment for control in utilisation category AC-1(1) (2), without isolating device
Variants (pre-assembled)
Description No pushbuttons on cover Application LE1 D12 and D25 Suffix to be added to the starter reference (3) A04
LE1 D12D80
A05
1 green Start button I and 1 red Stop button "O with 1 N/C contact (for distribution circuits without thermal overload relay) 1 2-position selector switch "O-I (O: Stop; I: Manual Start) 1 blue Reset button R Knock-outs for 4 x 16 mm plastic cable glands (instead of 4 x 13 mm plastic glands)
A07
LE1 D12
A13
LE1 D12
A20
LE1 D12D80
A59
LE1 D12
LA9 D1275
0.040
LE1 D25
LA9 D0975
0.020
Miniature control circuit fuse holder size 5 x 20, 4 A/250 V Fuse supplied
LE1 D12
LA9 D931
0.040
LE1 D25
LA9 D941
0.025
Pilot light with neon bulb, red lens and locking ring
110 V
LA9 D924
0.020
220 V
LA9 D925
0.020
380, 415 V
LA9 D926
0.020
1 front-mounting block of 2 auxiliary contacts, please consult your Regional Sales Office
LA1 DNpp
0.030
(1) 3-phase 220/230 V or 380/400 V 50/60 Hz. 3-core or 3 Ph + N (unprotected neutral) insulated PVC cable, fixed to walls, ceilings, in cable racks or ducting, laid singly, ambient temperature y 35 C, conforming to NF C 15-100. (2) Order the required LR2 D thermal overload relay separately, for use on balanced circuits only. Example: LE1 D123M7A04.
. Other versions Possible combinations of 2 variants. Please consult your Regional Sales Office.
2/41
Dimensions
Enclosed starters
D.O.L. starters and equipment, without isolating device
Dimensions
LE1 D123 LE1 D255
166
150
2
120 140
88
142
101
LE1 D805
= =
135
185
165
312
195
307
105 181
165 c1
165 257
2/42
165
Schemes
Enclosed starters
D.O.L. starters and equipment, without isolating device
Schemes
D.O.L. starters and equipment for control in category AC-1
LE1 D123D805, LE1 DpppppA04
1/L1 3/L2 5/L3
LE1 D123
KM1/5 95 96
KM1 2 4 6
O
14
KM1 13 13 KM1 A2 O A1
Remote control
N W U V KM1/1
LE1 D255D805
KM1/5 95
14
O 18 KM1 17 13 14
13 22
21 96
96
14
KM1 A2 N KM1/1
KM1/1
KM1 A2
A1
13
A1
KM1
14
2/43
References
Enclosed starters
Equipment for control in utilisation category AC-1 (1) (2), with isolating device
533903
References
Operational current up to A 16 Minimum c.s.a. of phase conductors mm2 2.5 Fuses to be fitted by the customer Size Type aM gG A A 10 x 38 16 For use with relay LR2 D or kit LA9 D (to be ordered separately) Basic reference, to be completed by adding the voltage code (3) LE4 D126pp Weight
kg 1.960
1.5
10 x 38
20
LE4 D126pp
1.960
2.5
10 x 38
20
LE4 D256pp
2.200
22
533904
2.5
10 x 38
25
LE4 D256pp
2.200
40
10
14 x 51
40
5.770
45
10
14 x 51
50
LE4 D406pp
5.770
63 LE4 D406 76
16
22 x 58
63
6.670
16
22 x 58
80
LE4 D656pp
6.670
90
25
22 x 58
100
7.100
100
35
22 x 58
100
7.100
Specifications
Enclosure LE4 D12 and D25 LE4 D40D80 Double insulated, degree of protection IP 557 Metal, degree of protection IP 559
LE4 D12D65
No pushbuttons on cover
LE4 Dppppp A04 LE4 D80 LE4 D12 and D25 LE4 D40D80
1 3-pole isolator + 1 additional pole 1 3-pole isolator and 1 circuit breaker GB2 CB08
Connections
LE4 D12D80
(1) 3-phase 220/230 V or 380/400 V 50/60 Hz. 3-core or 3 Ph + N (unprotected neutral) insulated PVC cable, fixed to walls, ceilings, in cable racks or ducting, laid singly, ambient temperature y 35 C, conforming to NF C 15-100. (2) Order the required LR2 D thermal overload relay separately, for use on balanced circuits only. (3) Control circuit voltage 50/60 Hz 220/230 V (code M7 ) or 380/400 V (code Q7). (4) As protection is provided by type gG fuses only, the Stop function normally provided by the thermal overload relay (where aM type fuses are used) can be obtained by means of kit LA9 D0975. (5) Equipment supplied without pushbuttons; external Start-Stop station required.
2/44
References (continued)
Enclosed starters
Equipment for control in utilisation category AC-1 (1) (2), with isolating device
Variants (pre-assembled)
Description No pushbuttons on cover For use on LE4 D12 and D25 Suffix to be added to the starter reference(3) A04
LE4 D12D80
A05
1 green Start button I and 1 red Stop button O with 1 N/C contact (for distribution circuits without thermal overload relay) 1 neutral terminal (for 3-phase + N circuits)
A07
LE4 D12D80
A59
LA9 D0975
0.020
Miniature control circuit fuse holder size 5 x 20, 4 A/250 V Fuse supplied Pilot light with neon bulb, red lens and locking ring 110 V
LA9 D941
0.025
LA9 D924
0.020
220 V
LA9 D925
0.020
380, 415 V
LA9 D926
0.020
1 front-mounting block of 2 auxiliary contacts, please consult your Regional Sales Office
LE4 D12D80
LA1 DNpp
0.030
(1) 3-phase 220/230 V or 380/400 V 50/60 Hz. 3-core or 3 Ph + N (unprotected neutral) insulated PVC cable, fixed to walls, ceilings, in cable racks or ducting, laid singly, ambient temperature y 35 C, conforming to NF C 15-100. (2) Order the required LR2 D thermal overload relay separately, for use on balanced circuits only. (3) Example: LE4 D126M7A04.
Other versions
2/45
Dimensions
Enclosed starters
D.O.L. starters and equipment, with isolating device
Dimensions
LE4 D126, D256 LE4 D406, D656
2
c c1
280
260
= 122
c c1 (1)
G a
= 31
31
c 132 144
c1 139 151
LE4 D806
= a-75 = 31
b+57,5
b (1)
b-50
4xM8x25 =
c c1
a-50 a a+57,5
2/46
b-75
Schemes
Enclosed starters
D.O.L. starters and equipment, with isolating device
Schemes
D.O.L. starters and equipment for control in category AC-1
LE4 D126D806, LE4 DpppppA04
1/L1 3/L2 5/L3
Q1 4 2 6
N 4 2 6 W U Q1/6
Q1 14
A1
14
96
95
95
22
O 18 14
96
21
96
13
l 17
KM1 13
KM1
14
A1
N Q1/6
KM1 A2
N Q1/1
KM1 A1
A2
13
14
2/47
References
Enclosed starters
integral 18, 32 and 63 contactor breakers and reversing contactor breakers, for customer assembly
Empty metal enclosures
Type of enclosure Degree of protection IP 54 with drillings for door interlock mechanism (interlock not supplied), for customer assembly (1) For use on integral LD1, LD3 or LD5 LB Reference DE1 LT615
533912
Weight kg 2.110
LD1 or LD4 LC
DE1 LT215
2.110
LD5 LC
DE1 LT225
2.710
LD1 or LD4 LD
DE1 LT315
3.510
DE1 LT215
Red Black
0.200 0.200
533912
DE1 LT225
Red Black
0.200 0.200
Red Black
0.200 0.200
Red Black
0.200 0.200
Separate component
Description Kit for padlockable knob on LD1 LC For use on For converting a black, non-padlockable control knob to a padlockable knob Reference LA9 LC393 Weight kg 0.100
DE1 LT215
(1) Enclosures supplied with drillings and fitted with removable blanking plugs, for addition of cable glands (to be ordered separately): for number and diameters, see page 2/50.
2/48
References (continued)
Enclosed starters
integral 18, 32 and 63 contactor breakers and reversing contactor breakers, for customer assembly
Empty insulated enclosures
Type of enclosure Degree of protection IP 30 with rectangular cut-out to suit fascia of the contactor breaker Degree of protection IP 54 with drillings for door interlock mechanism (interlock not supplied), for customer assembly Degree of protection IP 30 with rectangular cut-out to suit fascia of the contactor breaker For use on integral LD1 LB Reference DE1 LB001
533913
Weight kg 0.750
LD1 LB
DE1 LB005
0.750
2
LD1 or LD4 LCp30 DE1 LC001 1.370
DE1 LC001
2/49
Dimensions
Enclosed starters
integral 18, 32 and 63 contactor breakers and reversing contactor breakers
Enclosures
2
69 150
69
G a
G 165 192
H 165 225
Insulated enclosures
DE1 LB001 DE1 LB005
104,75 183 8,5 = 109 =
201
145
183
= 109
145
DE1 LC001
123
114
183
280
= 122
2/50
260
201
Mounting of accessories
Enclosed starters
integral 18, 32 and 63 contactor breakers and reversing contactor breakers
Integral 18
Non-adjustable door interlock mechanism LA9 LB32p
For mounting on LD1 LB030 + LBp LB03P pp and LD5 LB130 + LBp LB03P pp Door drillings
(1)
= = 54
148,5
65
= = 54
54
134
Integral 32
Non-adjustable door interlock mechanisms LA9 LC32p and LA9 LC52p
For mounting on LD4 LCp30 and LCp40, LD5 LCp30 LD4 LCp30 Door drillings LD4 LCp40 LD5 LCp30
(1)
= =
182 = = 80
65
80
80
80
80
54
54
135
= 19 = = = 66
= 38 =
52 33 85
85 99 132
= 33
Integral 63
Non-adjustable door interlock mechanisms LA9 LC33p and LA9 LC53p
For mounting on LD4 LDp30 and LD5 LDp30 LD4 LDp30 Door drillings LD5 LDp30
(1)
= = 275 = = 54 54
105
105
243
65
54
105
= 28 =
45 59 63 181 59
= 90
105
105
54
2/51
Characteristics
Enclosed starters
integral 32 and 63 contactor breakers and reversing contactor breakers
Type Number of poles Rated operational current (Ie) Rated operational voltage (Ue) Electrical durability, AC-43 at 415 V Mechanical durability at Uc Maximum operating rate a at ambient temperature c With converter y 55 C
A V
integral 32 3 and 4 32 in AC-43 690 1.5 million operating cycles 10 million operating cycles 3600 operating cycles/hour 600 operating cycles/hour
integral 63 3 63 in AC-3 690 1.2 million operating cycles 5 million operating cycles 3600 operating cycles/hour 600 operating cycles/hour
Environment
Conforming to standards IEC: 60947-1, 60047-2, 60947-3, 60947-4-1, 60947-6-2 VDE: 0100, 0110, 0113, 0170, 0171, 471, 0660 BS: 5424, 4752, 4941 NEN, NBN ASE, ASEFA, ASTA, BV, CSA, DEMKO, DNV, GL, NEMKO, NKK, VE, RINA, SCC, SETI, UL, USSR, LROS, PTB, SEMKO TH TH - 25+ 60 - 20+ 60 - 40+ 80 - 40+ 80 - 25+ 50 - 25+ 50 - 25+ 70 - 25+ 70 Energised state: 3 gn Energised state: 3 gn De-energised state: 3 gn De-energised state: 3 gn Energised state: 8 gn Energised state: 8 gn De-energised state: 8 gn De-energised state: 8 gn IP 20B IP 20B Protection against direct finger contact Protection against direct finger contact Conforming to IEC 60295-2-1, NF C 20-455 and the requirement of 22-12-81 (JO 27 NC of 1st and 2/2/1982) and conforming to UL 94 - V0 and NF T 51-072 3000 3000
Product certifications
a c (1)
C C C C
Vibration resistance Permissible acceleration Shock resistance Permissible acceleration Degree of protection Flame resistance Maximum operating altitude Operating positions (without derating)
5100 Hz Impulse duration: 11 ms Conforming to IEC 144 and 529 Conforming to VDE 0106
VA VA W W W ms ms ms ms
(1) With converter (2) The closing time "C" is measured from the moment the coil supply is switched on to initial contact of the main poles. The opening time "O" is measured from the moment the coil supply is switched off to the moment the main poles separate.
2/52
Characteristics (continued)
Enclosed starters
integral 32 and 63 contactor breakers and reversing contactor breakers
Pole characteristics
Type Rated thermal current (Ith) Frequency limits of the operational current Rated impulse withstand voltage (Uimp) Rated insulation voltage (Ui) Heat dissipation in the power circuits of the contactor breaker and its protection module Rated making capacity Rated breaking capacity conforming to IEC 60947-2 y 40 C A Hz Conforming to IEC 60947-4 Conforming to IEC 60947-1 Operational current Power per pole, hot state kV V A W integral 32 32 4060 8 690 1.6 2.5 1.6 1.8 integral 63 63 4060 8 690 25 4.4
4 1.8
6.3 2
10 2
16 3.4
25
32
32 5
40 5.8
50 7
63 9
4.8 6
I rms conforming to IEC 60947-4 A I peak conforming to IEC 60947-2 kA Operational voltage V
Tightening torque
12 x Ith (1) 12 or 15 x Ith (1) 105 105 220/ 380/ 440 480/ 600/ 220/ 380/ 440 480/ 600/ 240 415 525 690 240 415 525 690 0.25 0.25 0.25 0.3 0.8 0.25 0.25 0.25 0.25 0.5 Value of cos kA rms 50 50 50 (2) 20 5 (3) 50 50 40 35 10 Icu (O-t CO) kA rms 50 50 35 (2) 20 5 50 50 40 35 10 Ics (O-t-CO-t-CO) kA rms 50 50 50 15 4 50 50 50 30 10 Icu = Ics (O-t-CO-t-rCO) O : breaking short-circuit current (open) t : time CO : closing on short-circuit, breaking short-circuit current (closed-open) (manual) rCO : closing on short-circuit, breaking short-circuit current (remote control) ms 4 4 100 x 103 300 x 103 With Isc max. at 415 V, 50 Hz A2s Maximum c.s.a. Minimum c.s.a. Maximum c.s.a. Minimum c.s.a. 1 x 10 or 2 x 6 1x1 1 x 50 or 2 x 35 1x6 Flexible cable without cable end mm 2 1 x 6 or 2 x 4 1x1 2 x 25 1x6 Flexible cable with cable end mm 2 mm 2 1 x 10 or 2 x 6 1x1 1 x 50 1x6 Solid cable N.m 2 6
Thermal protection
V A A C
IEC 60947-4 type 2 (Iq = 50 kA) and 63-650 63-650 63-120 3 3 3 4 4 3 3 3 4 4 690 690 690 0.432 0.432 1032 0.25/0.40 6.3/10... 23/32 23/32 - 20+ 60 With Without Without 10 612 (4) 20 % 612 36
Without 612
Irth max.
(1) Above this value, the breaker trips. (2) Conforming to BS 4752: 36 kA cycle P2, 50 kA cycle P1. (3) Cos 0.7. (4) Usual setting range 910 Irth max.
2/53
References
Enclosed starters
integral 32 and 63 contactor breakers and reversing contactor breakers
Enclosures
533933
LD5
DE1 LT225
2.710
2
integral 63 LD4 DE1 LT315 3.510
(1) Enclosures supplied with drillings and fitted with removable blanking plugs, for addition of cable glands (to be ordered separately): for number and diameters, see page 2/60. DE1 LT215
2/54
References
Enclosed starters
integral 32 and 63 contactor breakers and reversing contactor breakers
Door interlock mechanisms
(IP 54)
Colour of knob Red Reference LA9 LC320 Weight kg 0.200
Red
LA9 LC520
0.200
2/55
References
Enclosed starters
integral 32 and 63 contactor breakers for control and protection of motors
533934
kg
2
LD4 LC030p
7.5
15
15
18.5
25
32
50
LD4 LC030p
1.450
15
30 33
33
37
55
63
50
LD4 LD030p
3.800
533935
kg
15
30 33
33
37
55
63
50
7.600
(1) For the unit to function, it must be fitted with a protection module, to be ordered separately, see page opposite. (2) Standard control circuit voltages (for other voltages, please consult your Regional Sales Office): Volts 24 36 42 48 110 120 220 230 240 380/ 415 440 480 500 600 400 50 Hz LDp LC, LD B D E F M M U Q N N S 60 Hz LDp LC LDp LD c (3) LDp LC, LD BC BC BD CC CC D CE ED FC K FD FC FC MC LC MC/ PU7 MC MC MC Q UX Q Q S S
660 Y
(3) For use on d.c., the unit is supplied with 1 or 2 converters, including coil suppression devices (2 converters for reversing contactor breakers). (4) It is essential to provide electrical locking for reversing contactor breakers integral 32.
2/56
References
Enclosed starters
integral 32 and 63 contactor breakers
Motor protection modules (for customer assembly)
533936
LB1 LC03Mpp
kg 0.780 0.780 0.780 0.780 0.780 0.780 0.780 0.400 0.400 0.400 0.400 0.400 0.400 0.400 0.400 0.400 0.400 0.400 0.780 0.780 0.780 0.780 0.780 0.780 0.780 Weight
533936
LB6 LC03Mpp
2/57
References
Enclosed starters
integral 32 and 63 contactor breakers for control and protection of resistive circuits in category AC-1
533937
kg
2
LD4 LC040p
32
32
690
50
3 4
1.450 1.780
63
63
690
50
LD4 LD030p
3.800
kg
533937
30...60
3 4
3 4 3 3 4 3 3 4 3 3 4 3
LB1 LC03L13 LB1 LC04L13 LB1 LC05L13 LB1 LC03L17 LB1 LC04L17 LB1 LC05L17 LB1 LC03L22 LB1 LC04L22 LB1 LC05L22 LB1 LC03L53 LB1 LC04L53 LB1 LC05L53
0.400 0.500 0.500 0.400 0.500 0.500 0.400 0.500 0.500 0.400 0.500 0.500
LB1 LD03Lpp
10...16
48...95
3 4
16...25
75...150
3 4
23...32
95...190
3 4
For integral 63 10...13 13...18 18...25 23...32 28...40 35...50 45...63 39...78 54...108 75...150 95...190 120...240 150...300 190...380 3 3 3 3 3 3 3 3 3 3 3 3 3 3 LB1 LD03L16 LB1 LD03L21 LB1 LD03L22 LB1 LD03L53 LB1 LD03L55 LB1 LD03L57 LB1 LD03L61 0.780 0.780 0.780 0.780 0.780 0.780 0.780
(1) For the unit to function, it must be fitted with a protection module, to be ordered separately. (2) Standard control circuit voltages (for other voltages, please consult your Regional Sales Office). Volts 24 36 42 48 110 120 220 230 240 380/ 415 440 400 50 Hz LDp LC, LD B D E F M M U Q N N 60 Hz LDp LC LDp LD c (3) LDp LC, LD BC BC BD CC CC D CE ED FC K FD FC FC MC LC MC MC MC MC Q UX
480 Q Q
500 S
600 S S
660 Y
(3) For use on d.c., the unit is supplied with a converter, including coil suppression device.
2/58
References
Enclosed starters
integral 32 and 63 contactor breakers
Auxiliary contact blocks and accessories
533939
1 block of 6 instantaneous contacts comprising: 3 signalling contacts contactor state 1 signalling contact tripped on short-circuit 1 signalling contact tripped 1 signalling contact control knob in any position other than Auto
LA1 LC010 2 1 1 1 1
kg 0.280
2
LA1 LC012 0.220
1 block of 5 instantaneous contacts comprising: 3 signalling contacts contactor state 2 1 signalling contact tripped 1 1 signalling contact tripped on short-circuit 1
533940
Isolating blocks
For use on Type and number of blocks per unit Composition Reference Weight
LA1 LC030
kg 0.035
LA1 LC031
0.100
LD4 or LD5 fitted with an LA1 LC010 or LA1 LC012 add-on block
533941
1 undervoltage trip
Time delay LA1 LC070 p 0.2 s Instantaneous LA1 LC072 p Instantaneous LA1 LC071 p
or 1 shunt trip
LA1 LC052E
0.320
LA1 LC052F
0.320
LA1 LC052M
0.320
(1) Standard control circuit voltages (for other voltages, please consult your Regional Sales Office): Volts 24 48 110 120 220/230 240 380/ 400 50 Hz B E F M U Q 60 Hz B E F F M M Q
415 N
440 N N
2/59
Dimensions, schemes
Enclosed starters
2
Dimensions
Metal enclosures, degree of protection IP 54
DE1 LT215 DE1 LT225, LT315
Insulated enclosure
DE1 LC001
= = =
= =
123
280
69
= 105 a
= a = = G = 183 122
114
DE1 LT225 =
260
195
DE1 LT315 H
2x5,5
Door drillings
105
105 275
182
65
243
65
= = 54
105
54
135
= 19 = = = 66
= 38 = 52 33 85
85 = 99 33 132
54
= 28 = = = 90
105
45 59 63 181 59
Schemes
Contactor breakers with protection module LB p
integral 32 LD4 LC0p0 + LB1 LC0pp
1/L1 3/L2 5/L3 N1
LB6 LC03M
105
80
80
80
80
LB6 LD03M
2/T1
4/T2
2/T1
4/T2
6/T3
A1
A1
A2
Q1
A2
2/T1
4/T2
2/T1
4/T2
2/60
6/T3
6/T3
N2
6/T3
= = 54
80
Schemes
Enclosed starters
integral 32 and 63 contactor breakers
Schemes (continued)
Reversing contactor breakers with protection module LBp
integral 32 LD5 LC030 + LB1 LC03M
1/L1 3/L2 5/L3
A1
A2
A1
A2
2/T1
4/T2
6/T3
A2
A1
2/T1
4/T2
2/T1
4/T2
6/T3
2/T1
4/T2
LB6 LC03M
LB6 LD03M
6/T3
6/T3
A2
A1
LA1 LC010 13 23 31
LA1 LC012 13 23 31
LA1 LC020 13 23 31
LA1 LC025 13 23 31
LA1 LC001 41 53
Isolator
14
24
32
14
24
32
14
24
32
14
24
32
42
54
96
98
98
Trip signalling
1 or 2 LA1 LC030
98
95
95
95
06
08
16
15
18
Auto
+0
05
05
08
Short-circuit signalling
Tripping devices (1) for LD4, LD5 LA1 LC071 LA1 LC070, LC072
C1 D1
95
96
Remote electrical reset devices (1) for LD4, LD5 LA1 LC052p
U< C2 D2
54
64
B4 B2 B3
B1
(1) For contactor breakers and reversing contactor breakers already fitted with an LA1 LC010 or LA1 LC012 instantaneous auxiliary contact block.
2/61
References
Enclosed starters
Enclosed D.O.L. starters for motor control for use on a machine subject to the application of Machinery Directive 98/37/CE (1)
533963
kg 1.300 1.300 1.300 1.300 1.300 1.300 1.300 1.300 1.450 1.600 1.630 1.630
533964
0.75 1.1 1.5 3 4 LG7 D12 with padlocking facility fitted as standard 4
Specifications Functions performed by the starter: b isolation, b locking of isolation fitted as standard as from LG7 K09, b lockable Emergency Stop (1/4 turn) (3), b short-circuit protection, b overload protection, b pushbutton control: 1 white Start button I and 1 black Stop button O, b degree of protection of enclosure: IP 657, double insulated. Switching back on of power supply after tripping must be by a deliberate action. A GV2 SNpp indicator light may be added (to be assembled by customer), please consult your Regional Sales Office. For supply voltages between 380 and 415 V (codes Q7, V7 or N7) the control circuit is pre-wired between phases. For other supply voltages, the control circuit must be wired by the customer.
LG7 K
Volts a 12 50/60 Hz Code J7 24 B7 36 C7 42 D7 48 E7 110 F7 127 FC7 220/ 230 M7 230 P7 230/ 240 U7 380/ 400 Q7 400 V7 400/ 415 N7 440 R7 500 S7 660/ 690 Y7
LG7 D
Volts a 24 50/60 Hz Code B7 42 D7 48 E7 110 F7 220/ 230 M7 230 P7 240 U7 380/ 400 Q7 400 V7 415 N7 440 R7
(3) LG7 K06: the mushroom head type Emergency Stop acts mechanically on the circuit-breaker. LG7 K09, D12, D18: the Emergency Stop function is performed by an undervoltage trip, acting on the circuit-breaker. This circuit-breaker is always supplied pre-wired for use on 380/415 V 50 Hz. For a 60 Hz supply, please consult your Regional Sales Office.
Other versions
Starters for voltages other than those indicated above. Please consult your Regional Sales Office.
2/62
References (continued)
Enclosed starters
Enclosed D.O.L. starters for motor control for use on a machine subject to the application of Machinery Directive 98/37/CE (1)
533965
LG1 K
kg 0.970 0.970 0.970 0.970 0.970 0.970 0.970 0.970 1.120 1.270 1.290 1.290
Specifications Functions performed by the starter: b isolation, b locking of isolation, b lockable Emergency Stop (red/yellow switch disconnector), b short-circuit protection, b overload protection, b pushbutton control: 1 white Start button I and 1 black Stop button O, b degree of protection of enclosure: IP 657, double insulated. Switching back on of power supply after tripping must be by a deliberate action. A GV2 SNpp indicator light may be added (to be assembled by customer), please consult your Regional Sales Office. For supply voltages between 380 and 415 V (codes Q7, V7 or N7) the control circuit is pre-wired between phases. For other supply voltages, the control circuit must be wired by the customer.
LG1 K
Volts a 12 50/60 Hz Code J7 24 B7 36 C7 42 D7 48 E7 110 F7 127 FC7 220/ 230 M7 230 P7 230/ 240 U7 380/ 400 Q7 400 V7 400/ 415 N7 440 R7 500 S7 660/ 690 Y7
LG1 D
Volts a 24 50/60 Hz Code B7 42 D7 48 E7 110 F7 220/ 230 M7 230 P7 240 U7 380/ 400 Q7 400 V7 415 N7 440 R7
Other versions
Starters for voltages other than those indicated above. Please consult your Regional Sales Office.
2/63
References (continued)
Enclosed starters
Enclosed D.O.L. starters for motor control for use on a machine subject to the application of Machinery Directive 98/37/CE (1)
533966
Reversing starters
Standard power ratings of 3-phase motors 50-60 Hz in category AC-3 220/ 400/ 230 V 415 V kW kW 0.06 LG8 K06 0.06 0.09
kg 1.640
0.12
0.250.40
LG8 K06pp03
1.640
0.18
0.18
0.400.63
LG8 K06pp04
1.640
0.12
0.25
0.25
0.631
LG8 K06pp05
1.640
0.25
0.55
0.55
11.6
LG8 K06pp06
1.640
0.37
0.75
1.1
1.62.5
LG8 K06pp07
1.640
0.75
1.5
1.5
2.54
LG8 K06pp08
1.640
533967
1.1
2.2
46.3
LG8 K06pp10
1.640
1.5
610
LG8 K09pp14
1.640
5.5
5.5
914
LG8 K12pp16
1.640
Specifications of reversing starters Functions performed by the starter: b isolation, b locking of isolation fitted as standard as from LG8 K09, b Emergency stop (3), b short-circuit protection, b overload protection, b control by selector switch 1-2, position non maintained, b degree of protection of enclosure: IP 657, double insulated. Switching back on of power supply after tripping must be by a deliberate action. A GV2 SNpp indicator light may be added (to be assembled by customer), please consult your Regional Sales Office. For supply voltages between 380 and 415 V (codes Q7, V7 or N7) the control circuit is pre-wired between phases. For other supply voltages, the control circuit must be wired by the customer.
Other versions
Starters for higher power ratings. Please consult your Regional Sales Office.
2/64
References (continued)
Enclosed starters
Enclosed D.O.L. starters for motor control for use on a machine subject to the application of Machinery Directive 98/37/CE (1)
Variants
Description With Emergency Stop No control pushbuttons Application LG1, LG7, LG8 Suffix to be added to the starter reference (2) A04
With Emergency Stop 2 pushbuttons with arrows A and E (latching) 1 Stop button O Without Emergency Stop 2 pushbuttons with arrows A and E (non latching) Without Emergency Stop With Emergency Stop, mushroom head
LG8 K06
A10
LG8
A14
LG1
A37
LG7, LG8
A39
With padlocking facility (fitted as standard as from LG1 K09 or LG7 K09) 1 neutral terminal Fitted as standard on starters ordered for use on 240 V (U7) supply Short-circuit signalling block
A29 A59
LG7
A12
LG7 D
A40
Without circuit-breaker
(3)
LG8 K09
Combination possible
(1) Compliance with a harmonised European standard assumes conformity with the corresponding directive, provided that installation, building in and/or assembly of the starter is carried out correctly by the machine manufacturer. Harmonised European standards: EN 60947 and EN 60439. Conformity to international standards: IEC 60947 and IEC 60439. (2) Example: LG7 D12M716A04 . (3) Delete the last 2 digits of the selected starter reference. Example: LG1 K065pp08 becomes LG1 K065pp. (4) Example: LG8 K095ppA04A39A59. (5) LG1 K06: the mushroom head type Emergency Stop acts mechanically on the circuit-breaker. LG1 K09, D12, D18: the Emergency Stop function is performed by an undervoltage trip, acting on the circuit-breaker. This circuit-breaker is always supplied pre-wired for use on 380/415 V 50 Hz. For a 60 Hz supply, please consult your Regional Sales Office.
2/65
Dimensions
Enclosed starters
Enclosed D.O.L. starters for motor control for use on a machine subject to the application of Machinery Directive 98/37/CE
(1)
2
120 165 84 175
(2)
150
146 (2) 177 (1) 84 175
(1) Emergency Stop for starters < 3 kW (2) Emergency Stop for starters u 3 kW (3) Only for LG7 At top 2 x 13 P and 2 x 16 P 2 x 13 P and 2 x 16 P 2 x 13 P and 2 x 16 P
150
165
2/66
165
(3)
Schemes
Enclosed starters
Enclosed D.O.L. starters for motor control for use on a machine subject to the application of Machinery Directive 98/37/CE
D.O.L. starters
LG1 K06, K09, D12, D18
L3 L2 L1
LG1 K06, K09, D12, D18 380/400 V, code Q7 or 400/415 V, code N7 220/230 V, code M7
Ph
Q1 2 T3 4 T2 6 T1
KM1/1
Q2
KM1 14
S1 14
13
5 5
1 1
3 3
S2 12
U1 2
V1 4
W1 6
KM1 KM1/5 N A1
LG7 K06
3/L2 1/L1 5/L3
A2
KM1
11
13
LG7 K06, K09, D12, D18 380/400 V, code Q7 or 400/415 V, code N7 220/230 V, code M7
D1 D2 Ph KM1/1 13 13 S1 14 21 12 11 E1 E2 S1 21 KM1 22 S2 14 KM2 A1 53 KM1 KM2 KM2 22 13
1/L1
3/L2
Q1 Q1
5/L3
KM1 2 4 6 U1 2 V1 4 W1 6
Reversing starters
LG8 K06
1/L1 3/L2 5/L3
W1
U1
V1
1/L1
3/L2
5/L3
LG8 K06, K09, K12 380/400 V, code Q7 or 400/415 V, code N7 220/230 V, code M7
D1 D2 Ph
Q1 Q1
KM2/5
54
KM1
KM2
S2 14
KM1 A1 53
A2
KM2/1 N
2/67
A2
54
10
02
13
KM1
KM2
A2
11
References
Enclosed starters
Enclosed D.O.L. starters for motor control for use on a machine subject to the application of Machinery Directive 98/37/CE
533981
LJ7 K
Standard power ratings of 3-phase motors 50 Hz in category AC-3 380/400 V kW 0.06 0.09 0.18 0.25 0.55 0.75 1.5 2.2 4
Circuit-breaker Setting range of thermal trips A 0.160.25 0.250.40 0.400.63 0.631 11.6 1.62.5 2.54 46.3 610
Dust and damp protected starter Reference (1) LJ7 K06Q702 LJ7 K06Q703 LJ7 K06Q704 LJ7 K06Q705 LJ7 K06Q706 LJ7 K06Q707 LJ7 K06Q708 LJ7 K06Q710 LJ7 K09Q714
Weight
Specifications Functions performed by the starter: b isolation, b locking of isolation fitted as standard on LJ7 K09, b lockable Emergency Stop (1/4 turn) (2), b short-circuit protection, b overload protection, b pushbutton control: 1 white Start button I and 1 black Stop button O, b terminal allowing connection of a volt-free contact, if required, in the control circuit, b degree of protection of enclosure: IP 657, double insulated. Switching back on of power supply after tripping must be by a deliberate action. A GV2 SNpp indicator light may be added (to be assembled by customer), please consult your Regional Sales Office. Integral transformer: 400/24 V, 25 VA.
Variants (3)
Description With Emergency Stop No control pushbuttons Without Emergency Stop LJ7 (when the Emergency Stop is on the machine) With padlocking facility LJ7 K06 (fitted as standard on LJ7 K09) Without circuit-breaker LJ7 For use on LJ7 Suffix to be added to the starter reference (4) A04 A39 A29 (5)
(1) In the reference, the voltage code Q7 (380/400 V) indicates the power supply voltage to which the starter will be connected, it being assumed that the contactor has a a 24 V coil (see control circuit scheme). (2) LJ7 K06 (P y 3 kW at 400 V): the mushroom head type Emergency Stop acts mechanically on the circuit-breaker. LJ7 K09 (P > 3 kW at 400 V): the Emergency Stop function is performed by an undervoltage trip GV AX385, acting on the circuit-breaker. This circuit-breaker is always supplied pre-wired for use on 380/400 V 50 Hz. (3) Possible combination of variants A04, A29 and A39 on starters LJ7 K06. Example: LJ7 K06Q702A04A29A39. Possible combination of variants A04 and A39 on starters LJ7 K09Q714A04A39. (4) Example: LJ7 K06Q702A04. (5) Delete the last 2 digits of the selected starter reference. Example: LJ7 K06Q702 becomes LJ7 K06Q7 .
Other versions
Starters for voltages other than those indicated above. Please consult your Regional Sales Office.
2/68
References (continued)
Enclosed starters
Enclosed D.O.L. starters for motor control for use on a machine subject to the application of Machinery Directive 98/37/CE
533982
Specifications Functions performed by the starter: b isolation, b locking of isolation fitted as standard on LJ8 K09, b lockable Emergency Stop (1/4 turn) (2), b short-circuit protection, b overload protection, b pushbutton control: 1 white Start button I and 1 black Stop button O, b terminal allowing connection of a volt-free contact, if required, in the control circuit, b degree of protection of enclosure: IP 657, double insulated. Switching back on of power supply after tripping must be by a deliberate action. A GV2 SNpp indicator light may be added (to be assembled by customer), please consult your Regional Sales Office. Integral transformer: 400/24 V, 25 VA.
Variants (3)
Description With Emergency Stop No control pushbuttons Without Emergency Stop LJ8 (when the Emergency Stop is on the machine) With padlocking facility LJ8 K06 (fitted as standard on LJ8 K09) Without circuit-breaker LJ8 For use on LJ8 Suffix to be added to the starter reference (4) A04 A39 A29 (5)
(1) In the reference, the voltage code Q7 (380/400 V) indicates the power supply voltage to which the starter will be connected, it being assumed that the contactor has a a 24 V coil (see control circuit scheme). (2) LJ8 K06 (P y 3 kW at 400 V): the mushroom head type Emergency Stop acts mechanically on the circuit-breaker. LJ8 K09 (P > 3 kW at 400 V): the Emergency Stop function is performed by an undervoltage trip GV AX385, acting on the circuit-breaker. This circuit-breaker is always supplied pre-wired for use on 380/400 V 50 Hz. (3) Possible combination of variants A04, A29 and A39 on starters LJ8 K06. Example: LJ8 K06Q702A04A29A39. Possible combination of variants A04 and A39 on starters LJ8 K09. Example : LJ8 K09Q714A04A39. (4) Example: LJ8 K06Q702A04 . (5) Delete the last 2 digits of the selected starter reference. Example: LJ8 K06Q702 becomes LJ8 K06Q7.
Other versions
Starters for voltages other than those indicated above. Please consult your Regional Sales Office.
2/69
Dimensions
Enclosed starters
Enclosed D.O.L. starters for motor control for use on a machine subject to the application of Machinery Directive 98/37/CE
Dimensions
LJ7 K06, LJ8 K06
120
150
2
177 84 175
150
146
84 175
Cut-outs or blanking plugs for cable glands at the top and at the bottom 2 x 13 P and 2 x 16 P.
2/70
165
165
Schemes
Enclosed starters
Enclosed D.O.L. starters for motor control for use on a machine subject to the application of Machinery Directive 98/37/CE
Schemes
Non-reversing starters
LJ7 K06
3/L2 1/L1 5/L3 1
LJ7 K09
1
1/L1 3/L2 5/L3
4A KM1/1 F1 4A
KM1/1
F1
D1
D2
Q1
Q1 T1
X1
X1
13 1
13
13 1
T1 5 6 1 2 3 4
2
14 13
1 2
3 4
11 14
KM1 U1 2 V1 4 W1 6
KM1
U1 2 V1 4 W1 6
F1
E1 E2
KM1/5
KM1/5
S2
S2
A1 12
KM1
A2
Reversing starters
LJ8 K06
1/L1 3/L2 5/L3
F1 KM2/5
S1 12
Q1
21
11
KM2 22 T1 1 3 5 2 4 6
KM1 22
KM1
KM2
400/24 V S2 25 VA
54
24
14
KM1 53
S2
KM2 53
KM2/1
A1
KM1 A2 A2
A1
54
10
23
02
13
21
KM2
LJ8 K09
1/L1
3/L2
5/L3
D1
D2
F1 KM2/5
S1 12
Q1
21
11
KM2 E1 E2 22 2 4 6 T1
KM1 22
KM1
KM2
400/24 V S2 25 VA
54
24
14
KM1 53
S2
KM2 53
KM2/1
A1
KM1 A2 A2
A1
54
10
23
02
13
21
KM2
A2
KM1
A1 12
11 14
400/24 V 25 VA
5 6
KM1 S1
KM1 S1
400/24 V 25 VA
14
2/71
Selection guide
Applications
Power range for 5060 Hz supply (kW) Single phase 110230 V (kW) 3-phase 200240 V (kW) 3-phase 200480 V (kW) 3-phase 230415 V (kW) 3-phase 208690 V (kW) 3-phase 230690 V (kW) 3-phase 380415 V (kW) 3-phase 400 V (kW) Drive Output frequency Type of control Transient overtorque
Functions Number of functions Number of preset speeds Number Analog inputs of I/O Logic inputs Analog outputs Logic outputs Relay outputs Communication Integrated Available as an option
References
ATS 01N1ppFT
ATS 01N2pppp
Pages
Please consult our catalogue Soft starters and variable speed drives.
2/72
2 2
IEC/EN 60947-4-2, EMC class A and B e, UL, CSA, DNV, C-Tick, NOM, CCC, CCIB, GOST
ATS 48pppQ
ATS 48pppY
Please consult our catalogue Soft starters and variable speed drives.
2/73
Selection guide
Enclosed starters
Starters for AS-Interface cabling system
Applications
Composition
Thermal-magnetic circuit-breaker Low consumption contactor or contactor pair Electronic control device
Operator
Rotary knob
Degree of protection
IP 55
Enclosure
Insulated
Sensor connection
With
Without
With
Contactors
Non-reversing Reversing
Pages
2/74
Pushbuttons
IP 65
IP 55
Metal
Insulated
Metal
With
Without
With
With
2/75
Presentation
Enclosed starters
Starters for AS-Interface cabling system
Presentation
LF7 and LF8 starters These are the entry level models in our range of starters which communicate on the AS-Interface. These starters incorporate interface module LA9 Z32811 and are subdivided according to the different power connection methods (cable gland or Harting plug-in connectors) and Local/AS-Interface remote operating modes. These economical devices provide a simple and effective solution for building decentralised motor starters as near as possible to the motor.
LF1 and LF2 starters These complete, intelligent starters incorporate pre-programmed functions and a fault-management function. They are available in insulated or metal enclosures to suit different environments. When fitted with Harting plug-in connectors (variant A74), they drastically reduce setting-up times, thereby increasing the availability of machines.
Distribution circuit circuit-breaker Programmable controller with its inputs/outputs Contactor + thermal overload relay
Decentralised installation
Distribution enclosure
AS-Interface
Power
M
Distribution circuit circuit-breaker Programmable controller AS-Interface starter
Power is distributed either by prefabricated trunking or by cable. These starters incorporate all the functions necessary for the management of motors (control, protection, isolation, etc.), and comprise: - a thermal-magnetic circuit-breaker, - a low consumption contactor (non reversing) or contactor pair (reversing), - an electronic control device or, for LF7 and LF8, an AS-Interface module, LA9 Z32811. Designed primarily for use with 3-phase a.c. motors, they can nevertheless be used with single-phase or d.c. motors. In these applications, the 3 phases of the internal circuit-breaker should be wired in series (each phase sensing the same current) in order to avoid tripping due to an assumed phase failure.
2/76
Description
Enclosed starters
Starters for AS-Interface cabling system
4
565205
1 2 3
5 6 7
11
10 9
11
10 9
1 Yellow LED, illuminated when motor running. 2 Red LED illuminated when there is a motor fault (overload or short-circuit) or an internal fault in the starter, or in the event of a communication fault. 3 Green LED illuminated (steady light) when the AS-Interface line is powered and 13 flashing when information to the starter is being transmitted via the AS-Interface 12 line. 4 Knock-out for cable gland (included for auxiliary supply, power extension or output control relay cabling, if required). 6 5 Disconnect rotary control knob. 7 Indicates Trip when switch-disconnector tripped. 6 Local/AS-Interface key switch (variant A79). 7 3-position, spring return to zero selector switch for reversing starter (LF2). Function: - position 1 = forward running, - position 0 = Stop, - position 2 = reverse running (variant A79). Pushbutton for non-reversing starter (LF1) . Function: Pulsed operation (variant A79). 8 Cable gland for power supply cable. 9 M12 female connector for cable connection to a sensor (supplied with protective cap) (variants A78 and A79). 10 M12 male connector for connection to AS-Interface (1) and auxiliary supply, if required. 11 Cable gland for motor cabling. 12 Reset pushbutton. 13 Stop pushbutton.
1 2 3 8 4
565206
5
565207
1 2 3 8 4 14 15
13 12
11 9 10
13 12
11 9 10
1 23
565208
7
565209
1 23
4 14 15
Connection by plug-in connectors (variant A74) 1 Yellow LED, illuminated when motor running. 2 Red LED illuminated when there is a motor fault (overload or short-circuit) or an internal fault in the starter, or in the event of a communication fault. 3 Green LED illuminated (steady light) when the AS-Interface line is powered and flashing when information to the starter is being transmitted via the AS-Interface line. 4 Knock-out for cable gland (included) for auxiliary supply cabling, if required. 5 Male connector for incoming power supply to motor starter (2) 6 Disconnect rotary control knob. Indicates Trip when switch-disconnector tripped. 7 Female connector for power supply to the next motor starter (2) 8 Local/AS-Interface key switch (variant A79). 9 3-position, spring return to zero selector switch for reversing starter (LF2). Function: - position 1 = forward running, - position 0 = Stop, - position 2 = reverse running (variant A79). Pushbutton: for non-reversing starters (LF1). Function: Pulsed operation (variant A79). 10 Female connector for power supply to motor (2). 11 Knock-out for cable gland (included) for output control relay. 12 M12 female connector for cable connection to a sensor (supplied with protective cap) (variants A78 and A79). 13 M12 male connector for connection to AS-Interface (1) and auxiliary supply, if required. 14 Stop pushbutton. 15 Reset pushbutton.
(1) Extension cables: please consult your Regional Sales Office. (2) Harting plug-in connector to be fitted to cable (not included, see page 2/101).
13 12 8 11
9 10
13 12 8 11
9 10
2/77
Functions
Enclosed starters
Starters for AS-Interface cabling system
Auxiliary supply
AS-Interface c 24 V auxiliary supply Control-command and contactor supply Control-command supply Contactor supply
2
Power supply
LF1 and LF2 starters do not require an auxiliary supply to operate the contactors, since that provided by the AS-Interface line (yellow cable) is sufficient. Again, this reduces the cabling required. However, depending on the application, it is possible to supply the contactor coils by an external c 24 V source. Selection is made by repositioning a jumper within the starter. A c 24 V supply is necessary for LF7 and LF8 starters. Prospective current consumptions are listed on page 2/85.
Motor command-control
The functions provided by this range of starters are: - motor control and status monitoring via AS-Interface, - D.O.L. starting (non-reversing or reversing), - overload protection of the motor, - short-circuit protection of the motor and its power supply cabling.
11427
Starters with rotary control knob These starters provide the following functions: - load break switch-disconnector with padlockable control knob, - IP 55 degree of protection, double insulation. Opening of the enclosure is mechanically inhibited whilst the starter is switched on or whilst in the off position and padlocked. The rotary control knob has 3 positions: 0: switch-disconnector opened manually, I: switch-disconnector closed, Trip: switch-disconnector tripped.
11429
Starters with pushbutton control These starters provide the following functions: - pushbutton resetting of the protection device, - pushbutton stop, - IP 65 degree of protection, double insulation.
2/78
Functions (continued)
Enclosed starters
Starters for AS-Interface cabling system
Local control
Stop and reset functions are possible from the front of the enclosure. The stop command is achieved by actuating the internal circuit-breaker, which provides the switch-disconnector function. Depending on the type of starter, stopping is controlled by either: - a rotary control knob, or - a stop pushbutton (black) (1). In the event of an overload, resetting of the internal thermal-magnetic circuit-breaker is possible after the motor has cooled down. Depending on the type of starter, resetting is controlled by either: - a rotary control knob, or - a reset pushbutton (blue) (1).
11423
Integral local/AS-Interface control (variant A79) This starter variant is fitted with a 2-position local/AS-Interface switch which, depending on the position of the switch, allows the following functions: b AS-Interface: the PLC controls the motor starter. b Local: local Start/Stop commands override instructions from the PLC. b 3-position, spring return to zero selector switch for reversing starters (LF2, LF8). Function: - position 1 = forward running, - position 0 = Stop, - position 2 = reverse running. Pushbutton for non-reversing starters (LF1, LF7). Function: Pulsed operation. Control via a control station
AS-Interface Message 2 Message 1
Power supply
It is possible to achieve manual local start control from a pushbutton control station connected to AS-Interface. Please consult your Regional Sales Office. Actuation of the pushbutton is transmitted to the programmable controller (message 1) which passes it on to the starter (message 2).
(1) Only a rotary control knob is available for starters LF7 and LF8.
2/79
Functions (continued)
Enclosed starters
Starters for AS-Interface cabling system
Local signalling
Visual indication of the various operating states is provided by LEDs (3 LEDs for LF1/LF2 and 1 LED for LF7/LF8) located on the enclosure cover.
Safety
The starter features continual self-checking to ensure correct operation. External safety functions are not processed by the starter.
Emergency stop and machine safety wiring must follow standard safety practice and be hard-wired, using electromechanical devices in the approved way. These functions must not be handled by communication bus systems (EN 60204 9.2.5.4). Protection against sudden restarting, after an accidental power supply failure, must be provided by a safety device separate from the starter. The starter control (rotary knob or pushbutton) does not provide the Emergency Stop function if the machine is fitted with other actuators. The control operators on the starter are therefore coloured black, in accordance with standard EN 60204 10.2.1. Starters with rotary control knob may be padlocked in the ON position, since this control does not provide an Emergency Stop function.
Loss of control (LF1, LF2 only) When communication is interrupted, the starter is no longer controlled by the PLC. In this case, it can be configured to adopt the following fallback conditions: - motor set to stop (applications: potentially dangerous movements), - motor set to run in direction 1 (forward) (applications: fans, pumps), - or motor continues to run as it was immediately prior to loss of control (application: suction grippers).
The fallback configuration is set via AS-Interface. The default configuration is with the motor set to stop.
Output control relay (LF1, LF2 only) This relay incorporates a C/O contact, which may be used to control an indicator lamp, solenoid valve, etc. (24 V, 1 A), via AS-Interface.
AS-Interface
2/80
Functions (continued)
Enclosed starters
Starters for AS-Interface cabling system
Sensor 1
Forw
Time
Instruction from AS-Interface Motor controlled by the starter Information from sensor 1 = component present
b Reflex stop function n 2 Sensor n 1 controls stopping of the motor when it is running in the forward direction. Sensor n 2 controls stopping of the motor when it is running in reverse direction. A new start instruction (stop instruction then start instruction) causes restarting of the motor even if a component is still detected. Sensor n 2 does not affect forward running. Sensor n 1 does not affect reverse running.
2/81
Characteristics
Enclosed starters
Starters for AS-Interface cabling system
Environment
Starter type Conforming to standards LF1, LF2 IEC 60204-1, EN 60204-1, IEC 60439-1, IEC 60947-4-1, EN 60947-4-1 UL 508, CSA C22-2 n 14 (1) Standard version Starters with rotary control knob Starters with pushbutton control C Storage C Operation Without derating In relation to normal vertical mounting plane m TC IP 55 IP 65 - 40+ 80 - 5+ 40 2000 LF7, LF8
Degree of protection conforming to IEC 60529 Ambient air temperature around the device conforming to IEC 60439-1 Maximum operating altitude Operating positions without derating
30
30
90
90
Flame resistance of equipment Shock resistance (1/2 sine wave, 11 ms) conforming to IEC 60068-2-27 Vibration resistance 5150 Hz conforming to IEC 60068-2-6 Safe separation of circuits
Conforming to IEC 60695-2-1 Contactor open Contactor closed Contactor open Contactor closed Conforming to VDE 0106 and IEC 60536 Conforming to IEC 60947-1 Insulated enclosures Metal enclosures Insulated enclosures Metal enclosures Insulated enclosures
Immunity to non-dissipating shockwave (Uimp) Material and colour of enclosure base Material and colour of enclosure cover Resistance to chemical agents
kV
6: power 6: power 2.5: AS-Interface, 24 V and sensor 2: AS-Interface, 24 V and sensor Polycarbonate impregnated with 20 % glass fibre, black throughout Sheet steel, RAL 7032 Polycarbonate impregnated with 20% glass fibre, grey RAL 7032 throughout Sheet steel, RAL 7032 Avoid allowing this material to come into contact with: strong bases (certain detergents), aromatic hydrocarbons, alcohol, chlorine solvents, ketones.
Electromagnetic compatibility
Immunity to electrostatic discharge Immunity to fast transient currents Immunity to dissipated shock wave Conforming to IEC 61000-4-2 EN 61000-4-2 Conforming to IEC 61000-4-4 EN 61000-4-4 Conforming to IEC 61000-4-5 EN 61000-4-5 kV kV kV 8: in open air (level 3) 4: in indirect mode (level 2) 2: power, AS-Interface, 24 V and sensor (level 3) 4/2: power (level 4) 2/0.5: AS-Interface, 24 V and sensor (level 2) 10 10 2: AS-Interface, 24 V and on inputs/outputs 2: AS-Interface, 24 V and on inputs/outputs
Immunity to conducted radio-frequency disturbance Immunity to radiated radio-frequency disturbance Radio-conducted and radio-radiated rejection
Conforming to IEC 61000-4-6 ENV 50 141 Conforming to IEC 61000-4-3 ENV 50 140 and ENV 50 204 (GSM) ENV 55 011/CISPR11 (G1)
V/m V/m
Class B
Class A
(1) Only for metal enclosures with letter U at the end of the reference.
2/82
Characteristics (continued)
Enclosed starters
Starters for AS-Interface cabling system
Connection
Starter type Power supply cabling Screw clamp terminals Solid cable Flexible cable without cable end Flexible cable with cable end Tightening torque (1) Clamping capacity mm 2 mm 2 mm 2 N.m mm LF1, LF7 Min. 1 x 1.5 1 x 1.5 1 x 1.5 1.7 10 Min. 1 x 1.5 1 x 1.5 1 x 1.5 0.8 10 Min. 0.5 0.5 0.5 0.7 8 10 Max. 2x6 2x6 2x4 1.7 15 Max. 2x4 2x4 1 x 1.5 + 1 x 2.5 0.8 15 Max. 1.5 1.5 1.5 0.7 13 15 LF2, LF8 Min. 1 x 1.5 1 x 1.5 1 x 1.5 1.7 10 Min. 1 x 1.5 1 x 1.5 1 x 1.5 0.8 10 Min. 0.5 0.5 0.5 0.7 8 10 Max. 2x6 2x6 2x4 1.7 15 Max. 1x4 1x4 1 x 2.5 0.8 15 Max. 1.5 1.5 1.5 0.7 13 15
Cable gland (Pg 16) Auxiliary 24 V supply and output control relay cabling
Solid cable Flexible cable without cable end Flexible cable with cable end Tightening torque (1) Clamping capacity
mm 2 mm 2 mm 2 N.m mm
Terminal block Solid cable Flexible cable without cable end Flexible cable with cable end Tightening torque (2) Cable gland Clamping capacity Pg 13 (included) Pg 16
mm 2 mm 2 mm 2 N.m mm mm
Rated operational voltage (Ue) Rated insulation voltage (Ui) Rated operational frequency Breaking capacity (Ics and Icu) Sensitivity to phase failure
Other characteristics
Starters with rotary control knob Starters with pushbutton control Non-reversing starters Reversing starters Circuit-breaker type GV2 P Circuit-breaker type GV2 ME - LF1, LF2 only Contactor LP4 K09015BW3 Reversing contactor LP5 K09015BW3 See pages 3/6 to 3/9 See pages 3/6 to 3/9 See pages 5/8 to 5/11 See pages 5/8 to 5/11 (1) Philips n 2 or flat screwdriver 5.5. (2) Flat screwdriver 3.5.
2/83
Characteristics (continued)
Enclosed starters
Starters for AS-Interface cabling system
Sensor inputs
Starter type Connection Nominal input values Voltage Maximum current available per sensor Sensor supply (including ripple) At state 1 Voltage Current At state 0 Voltage Current V mA V V mA V mA k ms ms LF1, LF2 (A78 and A79) M12 c 24 50 1930 c >12.6 > 4.9 c <5 < 2.1 >2 7 9.8 2 2-wire/3-wire None Resistive for PNP type sensor LF7, LF8 (A78) M12 c 24 7 2 2-wire
Input impedance Filtering time Maximum number of sensors Proximity sensor compatibility Isolation with respect to the AS-Interface line Input type Typical Maximum
(for starters LF1 and LF2 with variants A78 and A79)
a.c. supply d.c. supply Millions of operating cycles V V A 24 24 5 0.1 (1) in 5 A current, 1 (2) in 1 A current. 0.5 (2) in 1 A current, 1 (2) in 0.5 A current, 5 (3) in 0.25 A current. 0.1 (1) in 5 A current, 0.2 (1) in 2 A current. 0.5 (2) in 1 A current, > 1 (3) in 0.25 A current. ms ms < 10 < 10 C/O
Latching Unlatching
Isolation
Against overloads None, a quick-blow fuse must be fitted and short-circuits Protected against overvoltages generated by switching the coils of preactuators Against a.c. or d.c. inductive overloads rms voltage between output V 1500, 50/60 Hz for 60 s and earth or between output and internal logic Insulation resistance between m > 1000 output terminals and AS-Interface (1) 0.2 of an operation (C/O) per second. (2) 0.5 of an operation (C/O) per second. (3) 1 operation (C/O) per second.
2/84
Characteristics (continued)
Enclosed starters
Starters for AS-Interface cabling system
Consumption
Starter type Product configured Product configured for for supply from the supply from an AS-Interface line auxiliary c 24 V supply LF1 LF2 LF1 LF2 LF7 90 mA 80 mA 90 mA 8 mA De-energised 80 mA 190 mA 200 mA 80 mA 90 mA Inrush 110 mA 120 mA 80 mA 90 mA 12 mA Sealed With sensor Sensor consumption (50 mA max) + 15 mA (signal = 1) 25 mA Relay De-energised Inrush Energised 0 110 mA 30 mA 0 110 mA 30 mA 0 750 mA 750 mA
Current consumption
LF8 8 mA 12 mA
2
0 750 mA 750 mA
Stop - forward running Start - forward running Stop - reverse running Start - reverse running (2) Deactivation of Activation of control relay control relay Not Used Not Used =0 Not ready or fault Stopped Sensor 1 signal absent (1) Sensor 2 signal absent (1) =0 Maintain operational state Fallback condition Start Not used =1 Ready Running Sensor 1 signal present (1) Sensor 2 signal present (1) = 1 (default value) Assume fallback condition Fallback condition Stop Not used Not used Not used Not used For states, please refer to the LF7 and LF8 starter schemes on page 2/96.
Reflex function Reflex function Not used inhibited enabled (1) Only applicable to starters with sensors (variants A78 and A79). (2) Only on LF2 or LF8. (3) Please consult the users guide supplied with the product.
2/85
Characteristics, references
Enclosed starters
2
Characteristics
Conforming to standards Degree of protection Ambient air temperature Operating positions Material Conforming to IEC 60529 Operation IEC 60204-1, 60439-1, 60947-4-1, EN 60204-1, 60947-4-1 UL 508, CSA C22-2 n 14 (1) IP 55 - 5 to + 40 C Same as for the contactors LFp P: polycarbonate (2). LF p MP: sheet steel
2
11427
Non-reversing starters with rotary control knob, with blue handle on black background (3)
LF1 PppD
11427
Reversing starters with rotary control knob, with blue handle on black background (3)
Without 0.160.25 0.250.40 0.400.63 0.631 11.6 1.62.5 2.54 46.3 610 914 LF2 P00D (4) LF2 P02D LF2 P03D LF2 P04D LF2 P05D LF2 P06D LF2 P07D LF2 P08D LF2 P10D LF2 P14D LF2 P16D 1.020 1.550 1.550 1.550 1.550 1.600 1.600 1.600 1.600 1.600 1.600
LF1 PppDA78
11432
LF2 PppDA79A74
Variants (pre-assembled)
Description
11431
For mounting on
LF2 MPppDA74A79
With HARTING connectors (6) Insulated or metal enclosure With connections for 2 sensors Insulated enclosure With connections for 2 sensors Insulated enclosure and local/AS-Interface control With local/AS-Interface control Metal enclosure A79 (1) Only for metal enclosures with letter U at the end of the reference. (2) Avoid allowing the material to come into contact with strong bases (detergents, chlorine solvents, ketones, alcohol, aromatic hydrocarbons). (3) On metal enclosures only, to order an Emergency Stop rotary control knob with red handle on yellow background, add the letter R to the end of the reference. Example: LF1 MP02DR. (4) Supplied without circuit-breaker GV2 P. (5) Example: LF1 P02DA79A74. (6) Connectors to be fitted to cables (to be ordered separately, see page 2/101). Schemes : pages 2/97 and 2/99
2/86
Enclosed starters
2
Characteristics
Conforming to standards Degree of protection Conforming to IEC 60529 Ambient air temperature Operating positions Material Insulated enclosure Metal enclosure Operation IEC 60204-1, 60439-1, 60947-4-1, EN 60204-1, 60947-4-1 UL 508, CSA C22-2 n 14 (1) IP 65 IP 55 - 5 to + 40 C Same as for the contactors LF p M: polycarbonate (2). LF p MM: sheet steel
400/415 V kW 0.06 0.09 0.12 0.18 0.25 0.37 0.55 0.75 1.1 1.5 2.2 3 4 5.5 0.06 0.09 0.12 0.18 0.25 0.37 0.55 0.75 1.1 1.5 2.2 3 4 5.5
Circuit-breaker Adjustment range of thermal trips A Without 0.160.25 0.250.40 0.400.63 0.631 11.6 1.62.5 2.54 46.3 610 914
Starter Reference
2
Weight kg
LF1 M05D LF1 M06D LF1 M07D LF1 M08D LF1 M10D LF1 M14D LF1 M16D
LF1 MppD
11426
LF1 MppDA78
11425
LF2 M05D LF2 M06D LF2 M07D LF2 M08D LF2 M10D LF2 M14D LF2 M16D
LF1 MppDA79
Variants (pre-assembled)
Description
11432
For mounting on
With HARTING connectors (5) Insulated or metal enclosure With connections for 2 sensors Insulated enclosure With connections for 2 sensors and Insulated enclosure local/AS-Interface control With local/AS-Interface control Metal enclosure A79 (1) Only for metal enclosures with letter U at the end of the reference. (2) Avoid allowing the material to come into contact with strong bases (detergents, chlorine solvents, ketones, alcohol, aromatic hydrocarbons). (3) Supplied without GV2 ME motor circuit-breaker. (4) Example: LF1 M02DA79A74. (5) Connectors to be fitted to cables (to be ordered separately, see page 2/101). Schemes : pages 2/97 and 2/99
2/87
Enclosed starters
2
Characteristics
Conforming to standards Degree of protection Ambient air temperature Operating positions Conforming to IEC 60529 Operation IP 55 - 10 to + 40 C Same as for the contactors Polycarbonate (1)
Material
Circuit-breaker Adjustment range of thermal trips A Without 0.160.25 0.250.40 0.400.63 0.631 11.6 1.62.5 2.54 46.3 610 914
Starter Reference
Weight kg 1.020 1.300 1.300 1.300 1.300 1.350 1.350 1.350 1.350 1.350 1.350
LF7 P00D (2) LF7 P02D LF7 P03D LF7 P04D LF7 P05D LF7 P06D LF7 P07D LF7 P08D LF7 P10D LF7 P14D LF7 P16D
LF7 PppD
11633
LF7 PppDA74
Variants (pre-assembled)
Description With HARTING connectors (4) Suffix to be added to the starter reference (3) A74
A79
(1) Avoid allowing the material to come into contact with strong bases (detergents, chlorine solvents, ketones, alcohol, aromatic hydrocarbons). (2) Supplied without GV2 P motor circuit-breaker. (3) Example: LF1 P02DA79A74. (4) Connectors to be fitted to cables (to be ordered separately, see page 2/101). (5) LF7 enclosures are fitted, as standard, with connections for 2 sensors (2-wire only).
2/88
Enclosed starters
2
Characteristics
Conforming to standards Degree of protection Ambient air temperature Operating positions Material Conforming to IEC 60529 Operation IP 55 - 10 to + 40 C Same as for the contactors Polycarbonate (1)
2
Circuit-breaker Adjustment range of thermal trips A Without 0.160.25 0.250.40 0.400.63 0.631 11.6 1.62.5 2.54 46.3 610 914 Starter Reference Weight kg 1.020 1.550 1.550 1.550 1.550 1.600 1.600 1.600 1.600 1.600 1.600
LF8 P00D (2) LF8 P02D LF8 P03D LF8 P04D LF8 P05D LF8 P06D LF8 P07D LF8 P08D LF8 P10D LF8 P14D LF8 P16D
LF8 PppDA78
11633
LF2 PppDA78A74
Variants (pre-assembled)
Description With HARTING connectors (4) Suffix to be added to the starter reference (3) A74
A78
A79
(1) Avoid allowing the material to come into contact with strong bases (detergents, chlorine solvents, ketones, alcohol, aromatic hydrocarbons). (2) Supplied without GV2 P motor circuit-breaker. (3) Example: LF8 P02DA79A74. (4) Connectors to be fitted to cables (to be ordered separately, see page 2/101).
2/89
References (continued)
Enclosed starters
Starters for AS-Interface cabling system
LA9 LFF
LA9 LFF
LA9 LFM
LA9 LFM
LA9 LFC
LA9 LFT
LA9 LFM
LA9 LFMM
LA9 LFFM40
2/90
References (continued)
Enclosed starters
Starters for AS-Interface cabling system
This configuration avoids having to switch off the power supply when replacing or adding one or more starters. Although machine availability is increased, a larger number of power connections is required: 4 per starter.
The number of power connections per starter is halved, but continuity of service is no longer assured if any of the upstream starters are disconnected or removed. With LF LF this type of installation, special precautions must be taken because removal of a starter at the head of the power supply line de-energises all the remaining starters on that line. For safety reasons therefore, starters must not be removed under load (prohibited by standard EN60204 above 3kW/400V). The 2 connection kits and accessories shown below have been designed to facilitate setting up of power extension configurations by the user.
Terminal
1 female connector 2 male connectors and corresponding power sockets (1) 1 female connector 1 male connector, 1 blanking plug and corresponding power sockets (1)
0.110
Crimping contacts
Type Male Capacity mm2 1.5 2.5 Female 1.5 2.5 Sold in lots of 100 100 100 100 Unit reference LA9 LFM15 LA9 LFM25 LA9 LFF15 LA9 LFF25 Weight kg 0.120 0.120 0.160 0.150
Output to motor
LA9 LFMM
0.060
Crimping contacts
Type Voltage Sold in lots of V 400 100 400 100 Unit reference LA9 LFM15 LA9 LFM25 Weight kg 0.120 0.120
Male
(1) Crimping contacts to be ordered separately. (2) For flexible cable, 4 mm2 maximum, Ith: 16 A, Us: 400 V.
2/91
Dimensions
Enclosed starters
Starters for AS-Interface cabling system
Models LF1 P, LF2 P, LF7 P and LF8 P
175 84
175 84
47
2
150 165 150 165 18 165 18 47 150 165 18 47
(1)
30
(1)
With HARTING plug-in connectors (A74) Incorporating sensor variant (A78) LFp PppDA78A74
175 84
175 84
150
165
(1)
(2)
30
(1)
(2)
With cable glands Incorporating sensor and local/AS-Interface control variant (A79) LFp PppDA79
With HARTING plug-in connectors (A74) Incorporating sensor and local/AS-Interface control variant (A79) LFp PppDA79A74
175 84
175 84
150
(1)
(2)
30
165
(1)
(2)
Knock-outs for cable gland From above 2 x Pg16 and 2 x Pg13 From below 1 x Pg16 (1) M12 male connector for connection to AS-Interface (2) M12 female connector for connection to sensor.
2/92
150
Dimensions (continued)
Enclosed starters
Starters for AS-Interface cabling system
Models LF1 M and LF2 M
4x5,3
150
30
150 165
(1)
(1)
With HARTING plug-in connectors (A74) Incorporating sensor variant (A78) LFp MppDA78A74
140 120 4x5,3 175 84 47
150
30
150 165
(1)
(2)
(1)
(2)
With cable glands Incorporating sensor and local/AS-Interface control variant (A79) LF p MppDA79
165 120 4x5,3 175 84
With HARTING plug-in connectors (A74) Incorporating sensor and local/AS-Interface control variant (A79) LFp MppDA79A74
165 120 4x5,3 175 84 47
150
30
150 165
(1)
(2)
(1)
(2)
Knock-outs for cable gland From above 2 x Pg16 and 2 x Pg13 From below 1 x Pg16 (1) M12 male connector for connection to AS-Interface (2) M12 female connector for connection to sensor.
2/93
18
165
18
165
18
165
Dimensions (continued)
Enclosed starters
Starters for AS-Interface cabling systems
Models LF1 MP and LF2 MP
179 125 7
179 125 7
60
2
199 230 245 199 13
With HARTING plug-in connectors (A74) Incorporating sensor variant (A78) LFp MP ppDA78A74
13
With cable glands Incorporating sensor variant (A78) LFp MPppDA78
(1)
(1)
179 125 7
179 125 7
60
199
230
245
199 13
13
(1)
(2)
(1)
(2)
With cable glands Incorporating sensor and local/AS-Interface control variant (A79) LFp MPppDA79
With HARTING plug-in connectors (A74) Incorporating sensor and local/AS-Interface control variant (A79) LFp MP ppDA79A74
179 125 7
179 125 7
60
199 13
199
230
13
(1)
(2)
245
(1)
(2)
Knock-outs for cable Standard enclosure Enclosure with variant gland A74 From above 3 x Pg16 1 x Pg16 From below 2 x Pg16 1 x Pg16 (1) M12 male connector for connection to AS-Interface (2) M12 female connector for connection to sensor.
2/94
245
245
245
Dimensions (continued)
Enclosed starters
Starters for AS-Interface cabling system
Models LF1 MM and LF2 MM
145 125 7
145 125 7
60
2
199 230 245 199 13
With HARTING plug-in connectors (A74) Incorporating sensor variant (A78) LFp MMppDA78A74
13
With cable glands Incorporating sensor variant (A78) LF p MMppDA78
(1)
(1)
145 125 7
145 125 7
60
199 13
199
230
13
(1)
(2)
245
(1)
(2)
With cable glands Incorporating sensor and local/AS-Interface control variant (A79) LF p MMppDA79
With HARTING plug-in connectors (A74) Incorporating sensor and local/AS-Interface control variant (A79) LFp MMppDA79A74
169 125 7
169 125 7
60
199
230
245
199 13
13
(1)
(2)
(1)
(2)
Knock-outs for cable Standard enclosure Enclosure with variant gland A74 From above 3 x Pg16 1 x Pg16 From below 2 x Pg16 1 x Pg16 (1) M12 male connector for connection to AS-Interface (2) M12 female connector for connection to sensor.
2/95
245
245
245
Schemes
Enclosed starters
Starters for AS-Interface cabling system
Models LF7 and LF8
1/L1
3/L2
5/L3
IN1 X3, 1
2 5
22 14
KM 21
Q 13
IN1 X3, 1
IN2 X3, 2
IN3 X3, 3
IN4 X3, 4
IN + X3, 5
M X3, 6
OUT 1 X3, 7
AS-i + AS-i
0V 24 V
2/T1 4/T2 6/T3
24 V 0V 2 3 5 1
22
Local
1
line
14
KM 21
Q 13
Q A1 23 KM A2
1/L1
3/L2
5/L3
IN1 X3, 1
IN2 X3, 2
IN3 X3, 3
IN4 X3, 4
IN + X3, 5
M X3, 6
OUT 1 X3, 7
OUT 2 X3, 8
24
AS-i + AS-i
Q 22 22 14
24 V 0V
Q 13
Local line
KM1 21
KM2 21
II 0 I
62
24
61
23
A1 KM1 A2
A1 KM2 A2
KM1
KM2
2
M 22 22 14
3 5
24
23
KM1 21
KM2 21
Q 13
A1 KM1
A2
2/96
61
KM2
62
61
KM2
KM1
62
Schemes (continued)
Enclosed starters
Starters for AS-Interface cabling system
Models LF1 and LF2
GV2
GV2 open GV2 tripped K1 auxiliary Local/AS-I
GV2
KM
AS-i
0 V ext.
Local/line
I
Signal sensor 1 Signal sensor 2
GV2
Forward running
KM
Economy resistor
KM
2/T1
4/T2
6/T3
0 V AS-i
K3 M NO COM NC
AS-i
24 V ext.
M12 sensor Insulated enclosure with variant A78 + Insulated enclosure with variant A79 or metal enclosure with variant A79
AS-i
0 V ext.
KM1 KM2
Local/line
Local/line
GV2
Signal sensor 1 Signal sensor 2 Forward running Reverse running
102
KM1
KM2
KM1
Economy resistor
KM2
2/T1
4/T2
6/T3
0 V AS-i
K3 NO COM NC
AS-i
24 V ext.
M12 sensor Insulated enclosure with variant A78 + Insulated enclosure with variant A79 or metal enclosure with variant A79
2/97
Enclosed starters
Starters for AS-Interface cabling system
Models LF1, LF2, LF7 and LF8
Non-reversing and reversing starters without sensor and without an auxiliary supply
2T1
4T2
6T3
2T1
4T2
6T3
1L1
3L2
5L3
1L1
3L2
AS-Interface line
Non-reversing and reversing starters with 2 sensors, an auxiliary supply and a control relay
J5
J5+
5L3
J2 COM
2T1
4T2
6T3
2T1
4T2
6T3
1L1
3L2
5L3
1L1
3L2
AS-Interface line
24 V
2/98
5L3
J2 NO
J2 NC
Enclosed starters
Starters for AS-Interface cabling system
Models LF1 and LF2
AS-i +
0V
2
Sensor M12 female connector (for starters LF1 and LF2, only applicable to starters with sensor variants A78 and A79) Limit switch 2-wire PNP type sensor 3-wire PNP type sensor
3 5 2
4
Sensor 1
3 5 2
Sensor 2
Sensor 1
3 5 2
Sensor 2
Sensor 1
+ +
+ +
Sensor 2
2/99
Connections
Enclosed starters
Starters for AS-Interface cabling system
4
M
5 8 8
1 Junction box 2 Incoming power 3 Power extension 4 XZ LC1220C1 : splitter block 5 XZ CR1511040Ap: extension 6 XZ CB1pp02 : flat cable (black) for auxiliary supply 7 XZ CG01403D: tap link for two cables 8 XZ CB1pp01 : flat cable (yellow) for AS-Interface 9 XZ CG01205D: tap link for one cable
2/100
Connections (continued)
Enclosed starters
Starters for AS-Interface cabling system
1 2 3 4 5 6 7 8 9
Incoming power Power extension Control relay (example: illuminated indicator bank) XZ LC1220C1: splitter block XZ CR1511040Ap: extension XZ CB1pp02: flat cable (black) for auxiliary supply XZ CG01403D: tap link for two cables XZ CB1pp01: flat cable (yellow) for AS-Interface XZ CG01205D: tap link for one cable
8 8 5
Male insert 6-way, 400 V Female insert 6-way, 400 V Male contacts 2.5 mm2 Female contacts 2.5 mm2 Plug for the last socket
Starters in metal enclosures with HARTING type plug-in power connectors 1 2 3 4 5 6 7 8 Incoming power Control relay (example: illuminated indicator bank) XZ LC122C1: splitter block XZ CR1511040Ap: extension XZ CB1pp02p: flat cable (black) for auxiliary supply XZ CG1403D: tap link for two cables XZ CB1pp01p: flat cable (yellow) for AS-Interface XZ CG01205D: tap link for one cable
3
Straight cover Male insert 6-way, 400 V Female insert 6-way, 400 V Male contacts 2.5 mm2 Female contacts 2.5 mm2 (1) PG21. (2) PG29.
7 7 4
2/101
Presentation
D.O.L. starters
LA9 Z modules for AS-Interface cabling system
Presentation
AS-interface modules LA9 Z32810 and LA9 Z32811 allow motor starters to be monitored and controlled by AS-Interface. These products are in addition to the AS-Interface enclosed starter range, LF1 and LF2, LF7 and LF8. The module sizes offered are: 2 inputs/1 output or 4 inputs/2 outputs. These products can be mounted in two ways: b on 5 rail, b on LA9 Zppp adapters for use with busbar systems.
565188 565189
AS-I PWR
AS-I PWR
Inputs/outputs are connected to a built-in, flexible terminal type connector, so reducing installation time. The AS-Interface line is connected to the module by the yellow connector. The external c 24 V supply to the module outputs is connected to the black connector. With this supply method, it is possible to make the output states subject to external safety conditions (Emergency stop, safety overtravel, etc.).
2/102
Presentation (continued)
D.O.L. starters
LA9 Z modules for AS-Interface cabling system
Fields of application
The various module sizes allow control of: - non-reversing starters, - reversing starters, - 2-speed starters for motors with separate windings. The outputs, supplied by the separate auxiliary voltage, can simultaneously switch a current of 0.5 A at c 24 V and can therefore switch the following contactors: - LP1, LP4 K06 ... K12, - LC1 D09 to D32.
Composition
565190
AS-Interface module 1 AS-Interface green/red LED indicator: - red: no communication with the Master. The outputs are switched off, - green: communication OK, outputs OK, - red/yellow flashing: module has no address (assign an address between 1 and 31), - off: no power supply to AS-Interface. 2 Green PWR LED: - LED on: auxiliary power supply ON, - LED off: auxiliary power supply OFF.
1
AS-I PWR
2/103
Characteristics
D.O.L. starters
LA9 Z modules for AS-Interface cabling system
Conforming to IEC 60539 Storage, conforming to IEC 60539 Operation Without derating Conforming to IEC 60695-2-1 1/2 sine wave, 11ms conforming to IEC 60068-2-6 5150 Hz conforming to 60068-2-6 Conforming to IEC 60439-1 Conforming to IEC 61000-4-2 EN 61000-4-2 Conforming to IEC 61000-4-4 EN 61000-4-4 level 4 Conforming to IEC 61000-4-5 EN 61000-4-5 Conforming to IEC 61000-4-6 ENV 50 141 Conforming to IEC 61000-4-3 ENV 50 140 and ENV 50 204 (GSM) ENV 55 011/CISPR (G1)
C C m C
Class A V mm2 mm2 mm2 mA m A A 29.5-31.6 2 x 0.50.75 2 x 0.50.75 0.082.5; AWG2812 7 100 % 0.4 0.5 2 100 % Yes Yes
Flexible cable Flexible cable Flexible cage terminal and flexible cable
Input current Coincidence of inputs Maximum length of wires to switching components Maximum current of outputs c 13/14, (24 V) Thermal current Ith Coincidence of outputs Short-circuit protection By flywheel diode Outputs switched off Watchdog in event of interference on the AS-Interface line AS-Interface profile Number of I/O Current consumption On AS-Interface On/OFF Data bits Status Command D0 (O) D1 (O) D2 (O) D3 (O) Status D0 (I) D1 (I) D2 (I) D3 (I) Parameters P0P3
3F 2 inputs/1 output 812 0 Off Not used Not used Not used Absent Absent Not used Not used Not used
1 On
1 On On
Present Present
2/104
References
D.O.L. starters
LA9 Z modules for AS-Interface cabling system
c 24
0.5
LA9 Z32811
0.070
Accessories
Description Busbar system mm 40 or 60 Width mm 45 Reference Weight kg 0.044
2
LA9 Z32744
Modules without electrical connection, for use with all LA9 Z pp adapters
54
LA9 Z32745
0.051
40
45
LA9 Z32740
0.091
54
LA9 Z32741
0.098
60
45
LA9 Z32742
0.085
54
LA9 Z32743
0.092
LA9 Z32826
0.100
Reference
Weight kg 0.070
XZ MG12
(1) User's Manual to be ordered separately, please consult your Regional Sales Office. (2) Supplied with connectors LA9 Z32825 and LA9 Z32826.
2/105
Dimensions, mounting
D.O.L. starters
2
Dimensions
LA9 Z3281 p
2
86 45
Mounting on modules
LA9 Z32742, LA9 Z32743
60 mm busbar system
65
69,5
135,5
30 a
a 45 54
LA9 Z32745
40 or 60 mm busbar system
LA9 Z32744
Common front face view
80
40 135,5 125,5 80
a 54 45
2/106
Schemes
D.O.L. starters
LA9 Z modules for AS-Interface cabling system
Schemes
D.O.L. starter, non-reversing
1 motor 2 motors
LA9 Z32810
IN1 X3, 1 IN2 X3, 2 IN3 X3, 3
LA9 Z32811
IN4 X3, 4 IN + X3, 5 M X3, 6 OUT1 X3, 7 OUT2 X3, 8
IN1 X3, 1
IN2 X3, 2
IN + X3, 3
M X4, 4
OUT1 X4, 2
Q Q KM
KM1
KM
KM2
Q1
Q2
Q1
Q2
KM1
KM2
1/L1
3/L2
5/L3
1/L1
3/L2 4/T2 V
1/L1
3/L2
5/L3
Q1
Q2
KM
KM1
KM2
2/T1
4/T2
6/T3
2/T1
2/T1
4/T2
6/T3
M1
M2
KM1
KM2
KM2 KM1
KM1 KM2
1/L1
3/L2
KM1
5/L3
KM2
2/T1
4/T2
6/T3
6/T3
5/L3
2/107
Contents
TeSys protection components for the motor protection Thermal-magnetic motor circuit-breakers
Selection guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 3/2 b General characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/6 b GV2 ME and GV2 P v Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/8 v Curves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/22 v References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/45 v Dimensions, mounting, schemes . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/62
b GV3 ME v Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/10 v Curves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/26 v References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/47 v Dimensions, mounting, schemes . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/65 b GV7 R v Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/11 v Curves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/29 v References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/48 v Dimensions, mounting, schemes . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/65 b GV2 RT v Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/6 v Curves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/34 v References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/49 v Dimensions, mounting, schemes . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/64 b Accessories v For circuit-breakers GV2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/59 v For circuit-breakers GV3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/55 v For circuit-breakers GV7 . . . . . . . . . . . . . . . . . . . . . . . . . . pages 3/57 and 3/61
3/0
Contents
TeSys protection components for the motor protection Thermal-magnetic motor circuit-breakers
Selection guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 3/2 b General characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/6 b GV2 ME and GV2 P v Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/8 v Curves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/22 v References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/45 v Dimensions, mounting, schemes . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/62
b GV3 ME v Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/10 v Curves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/26 v References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/47 v Dimensions, mounting, schemes . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/65 b GV7 R v Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/11 v Curves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/29 v References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/48 v Dimensions, mounting, schemes . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/65 b GV2 RT v Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/6 v Curves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/34 v References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/49 v Dimensions, mounting, schemes . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/64 b Accessories v For circuit-breakers GV2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/59 v For circuit-breakers GV3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/55 v For circuit-breakers GV7 . . . . . . . . . . . . . . . . . . . . . . . . . . pages 3/57 and 3/61
3/0
Contents
TeSys protection components for the motor protection Thermal-magnetic motor circuit-breakers
Selection guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 3/2 b General characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/6 b GV2 ME and GV2 P v Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/8 v Curves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/22 v References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/45 v Dimensions, mounting, schemes . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/62
b GV3 ME v Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/10 v Curves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/26 v References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/47 v Dimensions, mounting, schemes . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/65 b GV7 R v Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/11 v Curves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/29 v References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/48 v Dimensions, mounting, schemes . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/65 b GV2 RT v Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/6 v Curves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/34 v References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/49 v Dimensions, mounting, schemes . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/64 b Accessories v For circuit-breakers GV2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/59 v For circuit-breakers GV3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/55 v For circuit-breakers GV7 . . . . . . . . . . . . . . . . . . . . . . . . . . pages 3/57 and 3/61
3/0
Thermal-magnetic circuit-breakers for the protection of control circuits, solenoid valves and transformers
Selection guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/74 b Thermal-magnetic circuit-breaker GB2 for the protection of industrial equipment control circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/76 v Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/77 v References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/80 v Dimensions, schemes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/81
3/1
Selection guide
Applications
Protection of motors
13 In on average
Up to 15 kW
Up to 37 kW
0.132 A
180 A
10100 kA
35100 kA
Without
With
Without
Circuit-breaker type
GV2 ME
GV2 P
GV3 ME
Pages
3/45
3/47
3/2
20 In on average
7.5110 kW
Up to 11 kW
12220 A
0.2523 A
35 and 36 kA
70 kA
15100 kA
With
With
GV7 RE
GV7 RS
GV2 RT
3/48
3/49
3/3
Selection guide
Applications
Protection of motors Magnetic circuit-breakers provide short-circuit protection. They must be combined with thermal overload relays to provide motor overload protection.
13 In on average
Up to 15 kW
0.432 A
10100 kA
35100 kA
With
Device type
GV2 LE
GV2 L
Pages
3/50
3/4
614 In
813 In
6.312.5 In
1137 kW
0.37250 kW
4080 A
1.5500 A
35 and 50 kA
35.7150 kA
45.7150 kA
GK3 EF
NS 80
NS 100 to NS 250
3/51
3/5
Characteristics
Environment
Circuit-breaker type Conforming to standards GV2 ME GV2 P IEC 60947-1, 60947-2, 60947-4-1, EN 60204, UL 508, CSA C22-2 n 14, NF C 63-650, 63-120, 79-130, VDE 0113, 0660 GV3 ME IEC 60947-2, 60947-4-1, NF EN, BS EN, DIN EN 60 947. GV7 R IEC 60947-1, 60947-2, 60947-4-1, EN 60947-1, 60947-2, EN 60947-4-1, NF C 63-650, NF C 63-120, 79-130, VDE 0113, 0660 DNV, UL
Product certifications
CSA, CEBEC, GOST, TSE, UL, BV, GL, LROS , DNV, PTB, EZU, SETI, RINA, TH IP 20 GV2 Mp01: IP 41 GV2 Mp02: IP 55 30 gn -11 ms 5 gn (5150 Hz) C C C C C C m - 40+ 80 - 20+ 60 - 20+ 40 - 20+ 60 - 20+ 40 960 2000 Yes J
CSA, UL, PTB, EZU, GOST, TSE, DNV, LROS, GL, BV, RINA
TC IP 20 GV3 CE01: IP 55 22 gn -20 ms 2.5 gn (025 Hz) - 40+ 80 - 20+ 60 - 20+ 60 - 40+ 80 - 20+ 60 - 20+ 40 - 20+ 60 - 20+ 40 960 3000
TC IP 405 with terminal shields 30 gn -11 ms 2.5 gn (25 Hz) - 55+ 95 - 25 + 70 - 25 + 55 (1) 960 2000 Yes 0.5
Shock resistance conforming to IEC 60068-2-27 Vibration resistance conforming to IEC 60068-2-6 Ambient air temperature Storage Operation
Temperature compensation
Flame resistance conforming to IEC 60695-2-1 Maximum operating altitude Suitable for isolation conforming to IEC 60947-1 7-1-6 Resistance to mechanical impact Sensitivity to phase failure
Technical characteristics
Circuit-breaker type GV2 ME Conforming to IEC 60947-2 Conforming to IEC 60947-4-1 V V V Hz kV W C.O. 440 V In/2 440 V In C.O. C.O. C.O./h A A AC-3 690 690 600 50/60 6 2.5 100 000 100 000 25 0.16 0.16 32 32 Continuous duty 0.40 23 GV2 P GV2 RT GV3 GV3 GV3 ME06 ME40 ME80 ME25 ME63 A AC-3 690 690 600 (B600) 50/60 6 3 6 8 30 000 30 000 GV7 Rp20... Rp100 A AC-3 690 750 600 50/60 8 5 50 000 50 000 30 000 25 40 63 80 12 100 150 220 8.7 40 000 40 000 20 000 14.5 20 000 20 000 10 000 GV7 Rp150 GV7 Rp220
Utilisation category
Rated operational voltage (Ue) conforming to IEC 60947-2 Rated insulation voltage Conforming to IEC 60947-2 (Ui) Conforming to CSA C22-2 n 14, UL 508 Rated operational frequency conforming to IEC 60947-2 Rated impulse withstand voltage (U imp) conforming to IEC 60947-2 Total power dissipated per pole Mechanical durability (C.O.: Closing - Opening) Electrical durability for AC-3 duty
Duty class (maximum operating rate) Maximum conventional rated thermal current (Ith) conforming to IEC 60947-4-1 Rated duty conforming to IEC 947-4-1
(1) For operation up to 70 C, please consult your Regional Sales Office. References : pages 3/44 to 3/49 Dimensions : pages 3/62 to 3/67 Schemes : pages 3/68 and 3/69
3/6
Characteristics (continued)
Mounting characteristics
Operating position Without derating, in relation to normal vertical mounting plane
Front view
Connection characteristics
Circuit-breaker type Connection to screw clamp terminals Number of conductors and c.s.a. Solid cable Flexible cable without cable end Flexible cable with cable end Tightening torque Connection to spring terminals Number of conductors and c.s.a. Solid cable Flexible cable without cable end Connection to bars, cables with lugs or bare cables mm 2 mm 2 mm 2 N.m mm 2 mm 2 GV2 ME Min. 2x1 2 x 1.5 2x1 1.7 2 x 1 (1) Max. 2x6 2x6 2x4 1.7 2x6 GV2 P Min. 2x1 2 x 1.5 2x1 1.7 Max. 2x6 2x6 2x4 1.7 GV3 ME06ME20 Min. Max. 2x1 2x6 2x1 2x1 1.7 2x6 2x4 1.7 GV3 ME25ME80 Min. Max. 1 x 2.5 1 x 35 1 x 2.5 1 x 2.5 5 2 x 16 2 x 16 5
2 x 1.5 (1) 2 x 4
mm mm mm mm mm
GV7 Rp20...Rp100 35 45 y6 y 25 y 10 M6
e L d
Screws Tightening torque Bare cables (copper or aluminium) with connectors Height (h) C.s.a. Tightening torque N.m mm mm 2 N.m
10 20 1.5...95 15
(1) For cross-sections 1 to 1.5 mm2, the use of an LA9 D99 cable end reducer is recommended.
3/7
Characteristics
Rating
6.3 10
14
18
32
6.3 10
14
18
32
230/240 V
kA
g g
g g
g g
g g
50
g g
g g
g g
g g
g g
100 100 g
400/415 V
kA
g g
g g
g g
g g
g g
15 50
15 50
15 40
10 50
g g
g g
g g
g g
g g
g g
50 50
50 50
50 50
440 V
kA
g g
g g
g g
50
15
8 50
6 50
6 50
g g
g g
g g
g g
g g
50 75
20 75
20 75
20 75
100 100 50
500 V
kA
g g
g g
g g
50
10
6 75
4 75
4 75
g g
g g
g g
g g
50
42
10 75
10 75
10 75
100 100 75
100 75
690 V
kA
g g
3 75
3 75
3 75
3 75
3 75
3 75
3 75
3 75
g g
Associated fuses (if required) if Isc > breaking capacity Icu conforming to IEC 60947-2
230/240 V
aM gG
A A
g g
g g
g g
g g
g g
g g
g g
80
80 g
g g
g g
g g
g g
g g
g g
g g
g g
100 100 g
400/415 V
aM gG
A A
g g
g g
g g
g g
g g
63 80
63 80
80
80
g g
g g
g g
g g
g g
100 100 g
440 V
aM gG
A A
g g
g g
g g
50 63
50 63
50 63
50 63
63 80
63 80
g g
g g
g g
g g
g g
50 63
63 80
80
80
100 100
500 V
aM gG
A A
g g
g g
g g
50 63
50 63
50 63
50 63
50 63
50 63
g g
g g
g g
g g
50 63
50 63
50 63
50 63
50 63
690 V
aM gG
A A
g g
16 20
25 32
32 40
32 40
40 50
40 50
40 50
40 50
g g
20 25
25 32
40 50
40 50
50 63
50 63
50 63
50 63
R e fe re n c e s : p a g e s 3 /4 4 to 3 /4 9
D im e n s io n s : p a g e s 3 /6 2 to 3 /6 7
S chem es : p a g e s 3 /6 8 a n d 3 /6 9
3/8
Characteristics (continued)
Breaking capacity of GV2 ME and GV2 P (used in association with current limiter GV1 L3)
Circuit-breaker type Rating A GV2 ME 01 to 06 07 0.1 to 2.5 1.6 g g kA g g kA g g kA g g g g g g g g g g 08 4 10 6.3 14 10 16 14 20 18 21 23 22 25 32 32
230/240 V
kA
g g g g g g g g
g g g g g g g g
g g g g g g 50 100
g g 100 50 50 75 42 100
g g 100 50 20 75 10 75
g g 100 40 20 75 10 75
g g 100 40 20 75 10 75
g g 100 40 20 75 10 75
400/415 V
440 V
500 V
08 4
10 6.3
14 10
16 14
20 18
21 23
22 25
32 32
230/240 V
kA
g g g g g g g g 50
g g g g g g g g 50
g g g g g g 100 50 50
g g g g 100 50 100 50 50
g g g g 100 50 100 50 50
g g g g 100 50 100 50 50
g g g g 100 50 100 50 50
g g g g 100 50 100 50 50
400/415 V
kA
g g
440 V
kA
g g
500 V
kA
g g
690 V (3)
Icu = Ics
kA
08 4
10 6.3
14 10
16 14
20 18
21 23
22 25
32 32
Cable protection against thermal Minimum c.s.a. 1 mm2 stress in the event of short-circuit protected (PVC insulated copper cables) at 40 C 1.5 mm2 at Isc max. 2.5 mm2 46 mm2
p p p p
y 10 kA y 6 kA (2) y 20 kA y 10 kA (2) p p p p p p
(2) (2) p p
(2) (2) p p
(2) (2) p p
3/9
Characteristics
230/240 V
kA
100 100
100 100 35 50 25 60 8 75 4 75
100 100 35 50 25 60 8 75 4 75
400/415 V
kA
100 100
440 V
kA
100 100
500 V
kA
100 100
690 V
kA
100 100
230/240 V
aM gG
A A A A A A A A A A
g g g g g g g g g g
g g g g g g g g 40 50
g g g g g g g g 50 63
400/415 V
aM gG
440 V
aM gG
500 V
aM gG
690 V
aM gG
g Fuse not required: breaking capacity Icn > Isc. (1) As % of Icu.
3/10
Characteristics
230/240 V
kA
85 100
400/415 V
kA
36 100
440 V
kA
36 100
500 V
kA
18 100
690 V
kA
8 100
Cable protection against thermal stress in the event of short-circuit (PVC insulated copper cables)
y 6 kA p p
y 6 kA y 25 kA p
(2) (2) p
(2) (2) p
(2) (2) p
(2) (2) p
3/11
Characteristics
Environment
Type Conforming to standards Product certifications Protective treatment Shock resistance Vibration resistance Ambient air temperature Conforming to IEC 60068-2-27 Conforming to IEC 60068-2-6 Storage Operation Flame resistance Conforming to IEC 60695-2-1 C C C m GV2 LE GV2 L IEC 60947-1, 60947-2, EN 60204, NF C 63-650, NF C63-120, 79-130, VDE 0113, 0660, UL 1077. UL, CSA BV, GL, LROS, DNV, RINA, UL, CSA TH TH 30 gn 5 gn (5 to 150 Hz) - 40+ 80 - 20+ 60 960 2000 30 gn 5 gn (5 to 150 Hz) - 40+ 80 - 20+ 60 960 2000
Solid cable
mm2
Max. 2x6 2x6 2x4 Yes 1.7 0.5 A AC-3 690 690 50/60 6 1.8 100 000 100 000 40 Continuous duty
Flexible cable without cable end mm2 Flexible cable with cable end Suitable for isolation Tightening torque Resistance to mechanical impact Utilisation category Conforming to IEC 60947-2 Conforming to IEC 60947-4-1 Rated operational voltage (Ue) Rated insulation voltage (Ui) Rated operational frequency Conforming to IEC 60947-2 Conforming to IEC 60947-2 Conforming to IEC 60947-2 V V Hz kV W C.O. For AC-3 duty C.O. C.O./h Conforming to IEC 60947-4-1 Conforming to IEC 60947-1 7-1-6 N.m J mm2
1.7 0.5 A AC-3 690 690 50/60 6 1.8 100 000 100 000 40 Continuous duty
Rated impulse withstand Conforming to IEC 60947-2 voltage (U imp) Total power dissipated per pole Mechanical durability (C.O. : Closing - Opening) Electrical durability Duty class (maximum operating rate) Rated duty
3/12
Characteristics (continued)
Rating
14 18 25
32
6,3 10
14
18
25
32
230/240 V
kA
g g
g g
50
50
g g g g g g g g 4
g g g g 20 75 10
g g 50 50 20 75 10
g g 50 50 20 75 10 75 4
50
50
100 100 g 10 50 6 50 4 75 3 75 80 g g g g g g g g g
100 100 50 50 20 75 10 75 4 50 50 20 75 10 75 4
400/415 V
15 15 15 50 50 40 8 8 6
440 V
100 100 50 50 50 50 10 6 6 4
500 V
100 100 75 75 75 3 3 75 g g g g 50 63 50 63 32 40 3 3 3
100 75 4 4
690 V
75 75 75 g g g g g g g g g g g g g g g g g g g g 50 63 50 63
75 75 75 g g g g 80
100 100 100 100 100 100 100 100 g g g g g g g g 20 25 p p p p g g g g g g g g 25 32 p p p p g g g g g g g g 40 50 g g g g 50 63 50 63 40 50 g g 80 g g 100 100 125 125
Associated fuses (if required) if Isc > breaking capacity Icu conforming to IEC 60947-2 amendment 1
230/240 V
aM gG
100 100 g 80 g
400/415 V
aM gG
63 63 80
80 80 100 100 g 50 50 63 63 63 80 50 50 50 63 63 63 40 40 40 50 50 50 63 80 50 63 40 50 g g g g g g
440 V
aM gG
500 V
aM gG
690 V
aM gG
16 25 32 20 32 40 p p p p p p p p
Cable protection against thermal 1 mm 2 stress in the event of short-circuit (PVC insulated copper cables) 1.5 mm2 Minimum c.s.a. protected at 40 C and at Isc max. 2.5 mm2 46 mm2
3/13
Characteristics
Environment
Conforming to standards Protective treatment Degree of protection Shock resistance Vibration resistance Flame resistance Ambient air temperature Conforming to IEC 60529 Conforming to IEC 60068-2-27 Conforming to IEC 60068-2-6 Conforming to IEC 60695-2-1 Storage Operation IEC 60947-2. EN 60-204 TC GK3 EF basic unit: IP 20 22 gn for 20 ms 2.5 gn (025 Hz) Conforms for 960 C C C m - 40+ 80 - 20 + 70 open-mounted 3000 Any Solid cable Flexible cable without cable end Flexible cable with cable end Tightening torque Suitable for isolation mm2 mm2 mm2 N.m 1 x 2.5 to 35 conductor 1 x 2.5 to 25 conductor or 2 x 2.5 to 16 conductors 1 x 2.5 to 25 conductor or 2 x 2.5 to 16 conductors 5 Yes, conforming to IEC 60947-17-1-6
Technical characteristics
Rated insulation voltage (Ui) Rated impulse withstand voltage (U imp) Rated operational voltage (Ue) Rated operational frequency Conforming to IEC 60947-2 Conforming to IEC 60947-2 Conforming to IEC 60947-2 V kV V Hz C.O. C.O. C.O./h 750 10 690 5060 1500 20 000 40 About 13 times the rating of the GK3 EF selected (non adjustable threshold) Conforming to IEC 60947-2 A
Electrical durability for AC-23/400 V duty (C.O.: Closing - Opening) Mechanical durability Maximum operating rate Operating threshold of magnetic trips Utilisation category
3/14
Characteristics (continued)
Type Breaking capacity of the circuit-breaker only or of the circuit-breaker combined with a thermal overload relay
230/240 V
kA
GK3 EF65 50 40 35 25 25 30 15 30 6 50 200 315 200 250 160 250 160 200 125 160
GK3 EF80 50 40 35 25 25 30 15 30 6 50 200 315 200 250 160 250 160 200 125 160
400/415 V
kA
50 30
440 V
kA
30 30
500 V
kA
20 30
690 V
kA
6 60
Associated fuses (if required) for use with circuit-breaker only or circuit-breaker combined with a thermal overload relay if lsc > breaking capacity
230/240 V
aM gG
A A A A A A A A A A
160 250 160 200 160 200 125 160 100 125
400/415 V
aM gG
440 V
aM gG
500 V
aM gG
690 V
aM gG
Minimum cable length (in metres) limiting the maximum short-circuit current to 35 kA maximum, so enabling breakers GK3 EF to be used without fuses mm 2 50 kA 45 kA 40 kA 37 kA m m m m y 25 5 5 5 5 35 6 5 5 5 50 8 7 5 5 70 10 8 5 5 95 13 10 8 5 120 15 12 9 5
(1) As % of Icu
3/15
Characteristics
Type of contacts Rated insulation voltage (Ui) (associated insulation coordination) Conventional thermal current (Ith) Conforming to IEC 60947-1 V
Instantaneous auxiliary GV AN, GV AD 690 600 6 5 100 000 AC-15/100 000 C.O.
Conforming to CSA C22-2 n 14 V and UL 508 Conforming to IEC 60947-5-1 A Conforming to CSA C22-2 n 14 A and UL 508 C.O.
Fault signalling Instantaneous GV AD, GV AM11 (1) auxiliary GV AE 690 250 (690 in relation to main circuit) 300 300 2.5 1 1000 AC-14/1000 C.O. 48 48 2.5 1 100 000 AC-15/100 000 C.O. 48 60 110 230 127 240 120 120 1.27 2.4 0.5
Mechanical durability (C.O. : Closing - Opening) Operational power and current conforming to IEC 60947-5-1 a.c. operation Rated operational voltage (Ue) Operational power, normal conditions Occasional breaking and making capacities, abnormal conditions Rated operational current (Ie) Operational power and current conforming to IEC 60947-5-1 d.c. operation Rated operational voltage (Ue) Operational power, normal conditions Occasional breaking and making capacities, abnormal conditions Rated operational current (Ie) Low level switching reliability of contact Minimum operational conditions d.c. operation Short-circuit protection Cabling, screw clamp terminals Number of conductors Solid cable Flexible cable without cable end Flexible cable with cable end Tightening torque
V VA kVA A
48
110 230 380 440 500 690 24 127 240 415 300 500 720 850 650 500 400 36 3 6 7 4.5 13 3.3 15 2.2 13 1.5 12 1 9 0.6
1.25 1
DC-13/100 000 C.O. V W W A 24 110 240 (2) 140 240 180 140 120 240 360 240 210 180 6 5 3 1.3 0.5 48 60
DC-13/1000 C.O. 24 24 48 15 60 9 50
100 50 1 0.3
100 50 1 0.3
0.15
0.15
V mA
GV A: number of failures for n million operating cycles (17 V-5 mA): = 10-6 17 5 By GB2 CBpp circuit-breaker (rating according to operational GB2 CB06 or current for Ue y 415 V) or by gG fuse 10 A max gG fuse, 10 A max 1 2 12.5 12.5 0.752.5 0.752.5 0.751.5 0.751.5 1.4 max 1.4 max GV AN only 0.752.5
0
Cabling, spring terminals Flexible cable without cable end mm2 Operation of instantaneous auxiliary contacts
Power pole
0.752.5
1
F F F O F O F F F O F O
Contact open Contact closed
GV AM11 Change of state following tripping on short-circuit. GV AD10pp and GV AD01pp Change of state following tripping on short-circuit. overload or undervoltage.
(1) For application example of fault signalling contact and short-circuit signalling contact, see page 3/68. (2) Add an RC circuit type LA4 D to the load terminals, see page 24511/5.
3/16
Characteristics
Instantaneous auxiliary contacts GV3 A01A07 690 600 (B600) 6 5 (B600) 100 000 48 110 220 380 127 240 415 AC-11/100 000 C.O. 350 500 4 6 24 12 4.5 48 800 20 3.5 60 850 20 2.2 110 440 500 690
Fault signalling contacts GV3 A08 and A09 690 600 (B600) 6 5 (B600) 1000 48 110 220 380 127 240 415 AC-11/1000 C.O. 240 460 2.4 5 24 8 3.6 48 800 12 3.5 60 850 15 2.2 110 440 500 690
Conforming to CSA C22-2 n 14, V UL 508 Conforming to IEC 60947-5-1 A Conforming to CSA C22-2 n 14, A UL 508 C.O. Rated operational voltage (Ue) Operational power V
Mechanical durability (C.O.: Closing - Opening) Operational power and current conforming to IEC 60947-5-1 a.c. operation
VA Occasional breaking and making kVA capacities A Operational current (Ie) Operational power and current conforming to IEC 60947-5-1 d.c. operation Rated operational voltage (Ue) Operational power V
700 15 1.5
400 10 0.6
450 12 1 220
450 12 1
200 8 0.3
DC-11/100 000 C.O. W 180 240 240 360 6 5 180 240 3 140 210 1.3 120 180 0.5
DC-11/1000 C.O. 120 120 180 180 5 2.5 90 135 1.5 70 105 0.7 60 90 0.3
Occasional breaking and making capacities Operational current (Ie) Short-circuit protection Cabling Number of conductors Solid cable
W A
By GB2 CB08 circuit-breaker or gG fuse, 6A max 1 mm 2 12.5 0.752.5 0.752.5 2 12.5 0.752.5 0.751.5 GV3 A08 and A09 change state following tripping on short-circuit or overload
Flexible cable without cable end mm 2 Flexible cable with cable end Contact operation mm 2
0
Power pole
GV3 A03
GV3 A05
GV3 A06
3/17
Characteristics
A C.O.
6 50 000 AC-12 or AC-15. 50 000 C.O. 24 48 110 230/ 380/ 440 240 415 6 6 6 6 6 6 6 6 5 4 3 3
6 50 000 AC-12 or AC-15. 50 000 C.O. 24 48 110 230/ 380/ 440 240 415 5 5 5 5 5 5 5 5 4 3 2.5 2.5
V AC-12 AC-15 A A
690 6 0.1
690 5 0.1
V DC-12 DC-14 A A V mA
DC-12 or DC-14. 50 000 C.O. 24 48 110 2.5 1 17 5 2.5 0.2 0.8 0.5
250 0.3
250
0.03 0.5 12 5
Minimum operational conditions d.c. operation Short-circuit protection Cabling Solid cable
mm2
By GB2 CBpp circuit-breaker (rating according to operational current for Ue y 415 V) or gG fuse, 10 A max. 1 x 1.5 conductor 1 x 1.5 conductor 1 x 1.5 conductor 1 x 1.5 conductor 1 x 1.5 conductor 1 x 1.5 conductor
Flexible cable without cable end mm2 Flexible cable with cable end mm2
3/18
Characteristics
V VA VA A
V W W A
60 180 240 3
By GB2 CB08 circuit-breaker or gG fuse, 6A max 1 x 14 conductor 1 x 2.5 conductor 1 x 12.5 conductor or 2 x 12.5 conductors 0.8
Flexible cable without cable end mm 2 Flexible cable with cable end Tightening torque mm 2 N.m
3/19
Characteristics
600 (B600) 600 (B600) 600 0.81.1 Un 0.70.35 Un 12 7 7 2.5 0.85 1.1 Un 0.35 0.7 Ue < 10 <5 <5 <5
Sealed consumption
a c
3
Operating time On-load factor Cabling Number of conductors Solid cable
From the moment the voltage reaches its operational value until opening of the circuit-breaker. 1015 10 15 < 50 100 % 1 or 2 100 % 1 or 2 12.5 0.752.5 0.752.5 1.2 100 % 1 1.5 1.5 1 1.2
mm2
Flexible cable without cable end mm2 Flexible cable with cable end Tightening torque Mechanical durability (C.O.: Closing - Opening) mm2 N.m C.O.
50 % of the mechanical durability of the circuit-breaker (1) Wiring scheme of undervoltage trip for dangerous machines (conforming to INRS) on GV2 ME only, see page 3/68.
3/20
Characteristics
Flexible cable without cable end mm 2 Flexible cable with cable end Tightening torque Connector Screw clamp mm 2 N.m N.m
Flexible cable without cable end mm 2 Flexible cable with cable end Tightening torque mm 2 N.m
3/21
Curves
10 000
1000
100
1
10
2 3
0,1
0,01
0,001
1,5
10
100
x the setting current (Ir)
1 3 poles from cold state 2 2 poles from cold state 3 3 poles from hot state
3/22
Curves (continued)
100
1
=0 .25
0. 3
2 3 4 5 6
10
0.7
0.
7 8
0.
0.
9
= co s 0.9 5
10
11
0,1 0,1
10
15 (12)
1 2 3 4 5 6 7 8 9 10 11 12
Maximum peak current 24-32 A 20-25 A 17-23 A 13-18 A 9-14 A 6-10 A 4-6.3 A 2.5-4 A 1.6-2.5 A 1-1.6 A Limit of rated ultimate breaking capacity on short-circuit of GV2 ME (14, 18, 23 and 25 A ratings)
3/23
Curves (continued)
100 1
2 3 4 5 6 7
10
9
1
10
0,1
0,01 0,1
10
1 24-32 A 2 20-25 A 3 17-23 A 4 13-18 A 5 9-14 A 6 6-10 A 7 4-6.3 A 8 2.5-4 A 9 1.6-2.5 A 10 1-1.6 A
3/24
Curves (continued)
100
1 2 3 4 5 6
10
3
7
0,1
0,01 0,1
10
1 1 2 3 4 5 6 7 8 9
24 -32 A 20-25 A 17-23 A 13-18 A 9-14 A 6-10 A 4-6.3 A 2.5-4 A 1.6-2.5 A 1-1.6 A
3/25
Curves
10 000
1000
100
1
10
2 4
0,1
0,01
0,001
10
100
x the setting current (Ir)
1 2 3 4
cold state, 1.616 A rating hot state, 1.616 A rating cold state, 2580 A rating hot state, 2580 A rating
3/26
Curves (continued)
100
1
=0 .25
2
0. 3 =
3 4
0.
10
5 6 7
0. 8
0.7
8
9 = 0.
10
11
0,1 0,1
10
15
1 2 3 4 5 6 7 8 9 10 11
Maximum peak current 56-80 A 40-63 A 25-40 A 16-25 A 10-16 A 6-10 A 4-6 A 2.5-4 A 1.6-2.5 A 1-1.6 A
3/27
Curves (continued)
100
3
10
1 2 3 4 5
0,1 0,1
10
15
1 2 3 4 5 6 7 8 9
3/28
Curves
10 000 5000
200 100 50
20 10 5
1
2 1 0,5
3
0,2 0,1 0,05
1 Cold state curve 2 Cold state curve 3 1214 Ir In the event of total phase failure, tripping occurs after 4 s 20 %
3/29
Curves (continued)
100 80 70 60 50 40 30
20
1 2
10 8 7 6 5 4 2 3 4 5 6 10 20 30 40 50 60 70 100 Prospective Isc (kA)
100 80 70 60 50 40 30
20
1 2
10 8 7 6 5 4 2 3 4 5 6 10 20 30 40 50 60 70 100 Prospective Isc (kA)
3/30
Curves (continued)
107
5x10
3x106 2x106
106
3
1 2 3
5x10 3x10
2x105
10
5x10
3x104 2x10
4
10
20
30
40
107
5x10
3x106 2x106
106
1
5x10 3x10
5
2 3
2x105
105
3/31
Curves (continued)
50 40
30
20
1 2
10
50 40
30
20
1 2
10
3/32
Curves (continued)
3x106
2x10
106
3
1 2
5x10
3x105
2x105
3x106
2x106
106
5x105
1 2
3x105
2x105
3/33
Curves
10 000
1000
100
3
10
2 1
0,1
0,01
0,001 1 10 100
k x Ir
1 3 poles from cold state 2 2 poles from cold state 3 3 poles from hot state
3/34
Curves
Tripping curves for GV2 L or GV2 LE combined with thermal overload relay LRD or LR2 K
Average operating time at 20 C related to multiples of the setting current
Time (s)
10 000
1000
100
3
1 2 3
10
0,1
0,01
0,001 1 10 100
x the setting current (Ir)
1 3 poles from cold state 2 2 poles from cold state 3 3 poles from hot state
3/35
Curves (continued)
Current limitation on short-circuit for GV2 L and GV2 LE only (3-phase 400/415 V)
Dynamic stress I peak = f (prospective Isc) at 1.05 Ue = 435 V
Limited peak current (kA)
100
1
= 0.2 5
3
0. 5 =
0.
2 3 4 5 6
10
0.
7 8 9
0.9
0.
10
0,1 0,1
co
=0
1
.95
10
15
100
Prospective Isc (kA)
11
1 Maximum peak current 2 32 A 3 25 A 4 18 A 5 14 A 6 10 A 7 6.3 A 8 4A 9 2.5 A 10 1.6 A 11 Limit of rated ultimate breaking capacity on short-circuit of GV2 LE (14, 18, 23 and 25 A ratings).
3/36
Curves (continued)
Current limitation on short-circuit for GV2 L and GV2 LE + thermal overload relay LRD or LR2 K (3-phase 400/415 V)
Dynamic stress I peak = f (prospective Isc) at 1.05 Ue = 435 V
Limited peak current (kA)
100
1
.25 =0
0. 3
2 3
4 5
10
0.
0.7
0.
6 7
0.
8
0.9 co s = 5
10
0,1 0,1
10
15
100
Prospective Isc (kA)
11
1 2 3 4 5 6 7 8 9 10 11
Maximum peak current 32 A 25 A 18 A 14 A 10 A 6.3 A 4A 2.5 A 1.6 A Limit of rated ultimate breaking capacity on short-circuit of GV2 LE (14, 18, 23 and 25 A ratings).
3/37
Curves (continued)
100
2 3 4 5 6
10
8
1
0,1
0,01 0,1
10
100
Prospective Isc (kA)
1 2 3 4 5 6 7 8 9
3/38
Curves (continued)
100
1 2 3 4 5 6
10
3
7 8
0,1
0,01 0,1
10
1 2 3 4 5 6 7 8
3/39
Curves (continued)
Thermal limit on short-circuit for GV2 L and GV2 LE + thermal overload relay LRD or LR2 K
Thermal limit in kA2s in the magnetic operating zone Sum of I2dt = f (prospective Isc) at 1.05 Ue = 435 V
Sum of I2dt (kA2s)
100
2 1 3 4 5 6
10
0,1
10
0,01 0,1
10
15
1 32 A (GV2 LE32) 2 25 A and 32 A (GV2 L32) 3 18 A 4 14 A 5 10 A 6 6.3 A 7 4A 8 2.5 A 9 1.6 A 10 Limit of rated ultimate breaking capacity on short-circuit of GV2 LE (14, 18, 23 and 25 A ratings).
3/40
Curves
Tripping curves for GK3 combined with thermal overload relay LRD 33
Average operating time at 20 C without prior current flow
Time (s)
10 000
1000
100
A 1 2 3
10
0,1
0,01
0,001 1 10 100
x the setting current (Ir)
1 3 poles from cold state 2 2 poles from cold state 3 3 poles from hot state A Thermal overload relay protection zone B GK3 protection zone
3/41
Curves (continued)
(3-phase 400/415 V)
100
3
10
2 3 4
0,1 0,1
10
100
Prospective Isc (kA)
1 2 3 4
3/42
Curves (continued)
1000
1 2 3
100
10
1 0,1
10
100
Prospective Isc (kA)
1 80 A 2 65 A 3 40 A
3/43
Presentation
1 O 2 4 I 1 2 4
GV2 ME, GV2 P, GV3 ME and GV7 R motor circuit-breakers are 3-pole thermalmagnetic circuit-breakers specifically designed for the control and protection of motors , conforming to standards IEC 60947-2 and IEC 60947-4-1
Connection
These circuit-breakers are designed for connection by screw clamp terminals. Circuit-breaker GV2 ME can be supplied with spring terminal connections. These ensure secure, permanent and durable clamping that is resistant to harsh environments, vibration and impact and is even more effective when conductors without cable ends are used. Each connection can take two independent conductors.
GV2 ME
GV3 ME
1 3 O 2 3 1
Operation
Control is manual and local when the motor circuit-breaker is used on its own. Control is automatic and remote when it is associated with a contactor. GV2 ME and GV3 ME Pushbutton control. Energisation is controlled manually by operating the Start button I 1. De-energisation is controlled manually by operating the Stop button O 2, or automatically by the thermal-magnetic protection elements or by a voltage trip attachment. GV2 P Control by rotary knob. GV7 R Control by rocker lever. Energisation is controlled manually by moving the knob or rocker lever to position I 1. De-energisation is controlled manually by moving the knob or rocker lever to position O 2. De-energisation due to a fault automatically places the knob or rocker lever in the Trip position 3. Re-energisation is possible only after having returned the knob or rocker switch to position O.
3
GV2 P
2 4
GV7 R
533886
533887
Motor protection is provided by the thermal-magnetic protection elements incorporated in the motor circuit-breaker. The magnetic elements (short-circuit protection) have a non-adjustable tripping threshold, which is equal to about 13 times the maximum setting current of the thermal trips. The thermal elements (overload protection) include automatic compensation for ambient temperature variations. The rated operational current of the motor is displayed by means of a graduated knob 4. Personnel protection is also provided. All live parts are protected against direct finger contact. The addition of an undervoltage trip allows the circuit-breaker to be de-energised in the event of an undervoltage condition. The user is therefore protected against sudden starting of the machine when normal voltage is restored, since the Start button I has to be pressed to restart the motor.
533888
GV2 P
GV3 ME
533890
With the addition of a shunt trip, de-energisation of the unit can be remotely controlled. The operators on both open-mounted and enclosed motor circuit-breakers can be locked in the Stop position O by up to 3 padlocks. Because they are suitable for isolation, these circuit-breakers, in the open position, provide an adequate isolation distance and indicate the actual position of the moving contacts by the position of the operators.
Special features
GV7 R
These motor circuit-breakers are easily installed in any configuration thanks to their universal fixing arrangement: screw fixing or clip-on mounting on symmetrical, asymmetrical or combination rails.
Dimensions : pages 3/62 to 3/67 Schemes : pages 3/68 and 3/69
3/44
References
533895
Thermal magnetic circuit-breakers GV2 ME and GV2 P with screw clamp terminals
GV2 ME: pushbutton control, GV2 P: control by rotary knob
Standard power ratings of 3-phase motors 50/60 Hz in category AC-3 400/415 V 500 V 690 V P Icu Ics (1) P Icu Ics (1) P Icu kW kA % kW kA % kW kA GV2 ME 0.06 g 0.09 g 0.12 g g g g g g g g g g g g g g g g g g g g 50 g 50 50 40 50 40 50 50 50 g g g g g g g g g 100 g 100 100 100 100 75 75 75 75 75 75 75 75 75 75 Setting range of thermal trips (2) A 0.10.16 0.160.25 0.250.40 0.400.63 0.400.63 0.631 11.6 11.6 11.6 1.62.5 1.62.5 2.54 2.54 2.54 2.54 46.3 46.3 610 610 610 610 914 914 914 914 1318 1318 1723 1723 2025 2025 2432 2432 Magnetic tripping current Id 20 % A 1.5 or g g g g 75 100 75 100 75 100 75 100 75 100 75 100 75 100 75 100 75 100 75 100 75 100 2.4 or 5 or 0.37 g 8 or 0.18 g 0.25 g 0.37 g 0.55 g 0.75 0.75 1.1 1.1 1.5 1.5 2.2 2.2 3 3 4 4 5.5 5.5 7.5 7.5 9 9 11 11 15 15 g g g g g g g g g g g g 15 g 15 50 15 50 15 50 10 35 8 or 0.55 g 13 or 0.37 g 0.55 g 0.75 g 1.1 1.1 1.5 1.5 2.2 2.2 3 3 4 4 5.5 5.5 7.5 7.5 9 9 11 11 15 15 18.5 18.5 g g g g g g 50 g 10 50 10 50 6 42 6 10 4 10 4 10 4 10 22.5 or 0.75 g 1.1 1.5 1.5 2.2 2.2 3 3 4 4 5.5 5.5 7.5 7.5 9 9 11 11 15 15 18.5 18.5 22 22 g 3 8 3 8 3 8 3 6 3 6 3 6 3 6 3 6 3 4 3 4 3 4 22.5 or GV2 P 22.5 or 33.5 33.5 51 51 51 51 78 78 138 138 138 138 170 170 170 170 223 223 327 327 327 327 416 416 Reference Weight
Ics (1) %
GV2 ME01 GV2 P01 GV2 ME02 GV2 P02 GV2 ME03 GV2 P03 GV2 ME04 GV2 P04 GV2 ME04 GV2 P04 GV2 ME05 GV2 P05 GV2 ME06 GV2 P06 GV2 ME06 GV2 P06 GV2 ME06 GV2 P06 GV2 ME07 GV2 P07 GV2 ME08 GV2 P08 GV2 ME08 GV2 P08 GV2 ME10 GV2 P10 GV2 ME14 GV2 P14 GV2 ME14 GV2 P14 GV2 ME16 GV2 P16 GV2 ME16 GV2 P16 GV2 ME20 GV2 P20 GV2 ME21 GV2 P21 GV2 ME22 (3) GV2 P22 GV2 ME32 GV2 P32
kg 0.260 0.350 0.260 0.350 0.260 0.350 0.260 0.350 0.260 0.350 0.260 0.350 0.260 0.350 0.260 0.350 0.260 0.350 0.260 0.350 0.260 0.350 0.260 0.350 0.260 0.350 0.260 0.350 0.260 0.350 0.260 0.350 0.260 0.350 0.260 0.350 0.260 0.350 0.260 0.350 0.260 0.350
533896
3/45
References
533897
(1)
Weight
GV2 ME013
kg 0.280
GV2 MEpp3
0.06
0.160.25
2.4
GV2 ME023
0.280
0.09
0.250.40
GV2 ME033
0.280
g g g g g g g
g g g g g g g
0.400.63
GV2 ME043
0.280
0.37
0.631
13
GV2 ME053
0.280
g g g g
g g g g
11.6
22.5
GV2 ME063
0.280
1.62.5
33.5
GV2 ME073
0.280
g g g
g g g
1.5 2.2 3
g g 50
g g 100
2.54
51
GV2 ME083
0.280
46.3
78
GV2 ME103
0.280
3 4 5.5
g g 15
g g 50
4 5.5 7.5
10 10 6
100 100 75
610
138
GV2 ME143
0.280
914
170
GV2 ME163
0.280
7.5
15
50
75
1318
223
GV2 ME203
0.280
9 11 11
15 15 15
40 40 40
11
75
1723
327
GV2 ME213
0.260
15
75
2025
327
GV2 ME223
0.260
Contact blocks
Description Instantaneous auxiliary contacts Mounting Front Maximum number 1 Type of contacts N/O + N/C Sold in lots of 10 Unit reference GV AE113 Weight kg 0.030
N/O + N/O
10
GV AE203
0.030
LH side
N/O + N/C
GV AN113
0.060
N/O + N/O
GV AN203
0,060
Accessory
Description LA9 D99 Cable end reducer Application For connection of conductors from 1 to 1.5 mm2 Sold in lots of 20 Unit reference LA9 D99 Weight kg
(1) For connection of conductors from 1 to 1.5 mm 2, the use of an LA9 D99 cable end reducer is recommended. (2) As % of Icu. g > 100 kA.
3/46
References
533899
GV3 ME06
kg 0.600
1.62.5
GV3 ME07
0.600
GV3 ME20
1.5 2.2 3
2.2 3 4
4 4 4
2.54
GV3 ME08
0.600
46
GV3 ME10
0.600
3 4 7.5
100 100 50
4 5.5 9
8 8 8
4 4 4 4 4 4 4 4 4 4 2
610
GV3 ME14
0.600
1016
GV3 ME20
0.600
9 11 15 18.5 22 30 37
100 100 35 35 35 35 15
50 50 50 50 50 50 50
11 15 18.5 22 30 37 45
8 8 8 8 8 8 4
1625
GV3 ME25
0.600
2540
0.700
4063
0.700
5680
0.700
3/47
References
533900
Ics (1) % 100 100 100 100 100 100 100 100 100 100 100
Ics (1) % 100 100 100 100 100 100 100 100 100
GV7 RE20
kg 2.010
1220
GV7 RS20
2.010
1525
GV7 RE25
2.010
533901
9 11 18.5
1525
GV7 RS25
2.010
2540
GV7 RE40
2.010
18.5
70
100
22
10
100
2540
GV7 RS40
2.010
22
36
100
30
18
100
30
100
3050
GV7 RE50
2.015
22 GV7 RS 37
70
100
30
50
100
30
10
100
3050
GV7 RS50
2.015
36
100
45 55 45 55
18 18 50 50 18
55
100
4880
GV7 RE80
2.040
37
70
100
55
10
100
4880
GV7 RS80
2.040
45
36
100
75
100
60100
GV7 RE100
2.040
45
70
100
50
100
75
10
100
60100
GV7 RS100
2.040
55 75 55 75 90 110 90 110
35 35 70 70 35 35 70 70
30 30 50 50 30 30 30 50 50 50
100 100 100 100 100 100 100 100 100 100
8 8 10 10 8 8 10 10
90150
GV7 RE150
2.020
90150
GV7 RS150
2.020
132220
GV7 RE220
2.350
132220
GV7 RS220
2.350
(1) As % of Icu.
3/48
References
533902
GV2 RT
GV2 RT07 GV2 RT08 GV2 RT10 GV2 RT14 GV2 RT16 GV2 RT20 GV2 RT21
GV2 RT03 GV2 RT04 GV2 RT05 GV2 RT06 GV2 RT07 GV2 RT08 GV2 RT10
4 5 6.3 10
5 6.3 10 12.5
Accessory (1)
Description Padlockable external operator (IP 54) black handle, blue legend plate Reference GV2 AP03 Weight kg 0.280
(1) Other accessories such as mounting, cabling and marking accessories are identical to those used for GV2 ME motor circuitbreakers, see page 3/59.
3/49
References
3
534102
0.55 g
0.25 g
kg 0.330 0.330 0.330 0.330 0.330 0.330 0.330 0.330 0.330 0.330 0.330 0.330 0.330 0.330 0.330 0.330 0.330 0.330 0.330 0.330 0.330 0.330 0.330 0.330 0.330 0.330 0.330 0.330 0.330 0.330 0.330 0.330 0.330 0.330 0.330 0.330 0.330 0.330 0.330 0.330 0.330 0.330 0.330 0.330 0.330 0.330 0.330
3/50
References
534103
V Icu kA
GK3 EF
22
60
LC1 D40
LRD 3353
40
GK3 EF40
0.710
18.5 50
30
22
20
30
30
60
LC1 D40
LRD 3355
40
GK3 EF40
0.710
22
35
25
30
15
30
LC1 D50
LRD 3357
65
GK3 EF65
0.790
37
50
LC1 D65
LRD 3357
65
GK3 EF65
0.790
30
35
25
37
15
30
LC1 D65
LRD 3359
65
GK3 EF65
0.790
30
35
25
37
15
30
LC1 D65
LRD 3361
65
GK3 EF65
0.790
45
50
LC1 D80
LRD 3359
65
GK3 EF65
0.790
37
35
25
45
15
30
LC1 D80
LRD 3361
80
GK3 EF80
0.795
37
35
25
55
15
30
LC1 D80
LRD 3363
80
GK3 EF80
0.795
(1) Associated current limiter or fuses, where required. See characteristics page 3/15.
3/51
GV2 AK00
GV1 L3
3
GV2 ME
GV AX
GV AD GV AM11
GV AU
GV2 P
GV AM11
GV AS
GV2 L
GV AE11, AE20
3/52
References
Contact blocks
Description Instantaneous auxiliary contacts Mounting Front (1) Maximum number 1 Type of contacts N/O or N/C (2) N/O + N/C N/O + N/O N/O + N/C N/O + N/O N/O (fault) + N/O + N/C N/C (fault) + N/O + N/C C/O common point Sold in lots of 10 10 10 1 1 1 1 1 1 1 Unit reference GV AE1 GV AE11 GV AE20 GV AN11 GV AN20 GV AD1010 GV AD1001 GV AD0110 GV AD0101 GV AM11 Weight kg 0.015 0.020 0.020 0.050 0.050 0.055 0.055 0.055 0.055 0.045
Side (LH) Fault signalling contact + instantaneous auxiliary contact Side (3) (LH)
2 1
Side (LH)
Electric trips
Mounting Voltage Reference Weight kg 0.105 0.105 0.105 0.105 0.105 0.105 0.105 0.105 0.105 0.105 0.105 0.105 0.105 0.105 0.105 0.105 0.105 0.105 0.105 0.105 0.105 0.105
Undervoltage trip, INRS (can only be mounted on GV2 ME) Safety device for dangerous machines conforming to INRS and VDE 0113
Side (1 block on RH side of circuit-breaker GV2 ME) 110115 V 127 V 220240 V 380400 V 415440 V 440 V 50 60 60 50 60 50 60 50 60 Hz Hz Hz Hz Hz Hz Hz Hz Hz GV AX115 GV AX116 GV AX115 GV AX225 GV AX226 GV AX385 GV AX386 GV AX415 GV AX385 0.110 0.110 0.110 0.110 0.110 0.110 0.110 0.110 0.110
LA9 LB920
(1) Mounting of a GV AE contact block or a GV2 AK00 visible isolation block on GV2 P and GV2 L (2) Choice of N/C or N/O contact operation, depending on which way round the reversible block is mounted. (3) The GV AD is always mounted next to the circuit-breaker. (4) To order an undervoltage trip: replace the dot (p) in the reference with a U, example: GV AU025. To order a shunt trip: replace the dot (p) in the reference with an S, example: GV AS025. (5) Visible isolation of the 3 poles upstream of circuit-breaker GV2 P and GV2 L.
3/53
3
GV3 A01...A07
3/54
References
Electric trips
Description Udervoltage trips (1) Voltages 50 Hz 110, 120, 127 V 220, 240 V 380, 415 V 110, 120, 127 V 220, 240 V 380, 415 V Reference 60 Hz 120, 127 V 277 V 440 V, 480 V 120, 127 V 277 V 440 V, 480 V GV3 B11 GV3 B22 GV3 B38 GV3 D11 GV3 D22 GV3 D38 Weight kg 0.070 0.070 0.070 0.070 0.070 0.070
Accessory
Description Padlocking device, for locking the start button (on open-mounted product) Sold in lots of 5 Unit reference GV1 V02 Weight kg 0.010
Accessories
Description Padlocking device for padlocking the operator, using up to 3 padlocks (padlocks not supplied) Reference GK3 AV01 Weight kg 0.020
External operator for mounting on the enclosure door. GK3 AP03 Red 40 pushbutton on yellow plate. Can be locked in position "O" by means of up to 3 padlocks, with door locked in position "I" and door locked in position "O" when padlocked.
0.300
(1) 1 voltage trip OR 1 fault signalling contact to be fitted inside the motor circuit-breaker.
Other versions
24 to 690 V, 50 or 60 Hz voltage trips for circuit-breakers GV3 ME. Please consult your Regional Sales Office.
3/55
3 2 1
GV7 RE, RS
GV7 AU, AS
3/56
References
Electric trips
These allow the circuit-breaker to be tripped via an electrical control signal. b Undervoltage trip GV7 AU v Trips the circuit-breaker when the control voltage drops below the tripping threshold, which is between 0.35 and 0.7 times the rated voltage. v Circuit-breaker closing is only possible if the voltage exceeds 0.85 times the rated voltage. Circuit-breaker tripping by a GV7 AU trip meets the requirements of IEC 60947-2. b Shunt trip GV7 AS Trips the circuit-breaker when the control voltage rises above 0.7 times the rated voltage. b Operation (GV7 AU or GV7 AS) v When the circuit-breaker has been tripped by a GV7 AU or AS, it must be reset either locally or by remote control. (For remote control, please consult your Regional Sales Office). v Tripping has priority over manual closing: if a tripping instruction is present, manual action does not result in closing, even temporarily, of the contacts. v Durability: 50 % of the mechanical durability of the circuit-breaker.
Type Undervoltage trip Voltage 48 V, 50/60 Hz 110130 V, 50/60 Hz 200240 V, 50/60 Hz 380440 V, 50/60 Hz 525 V, 50 Hz 48 V, 50/60 Hz 110130 V, 50/60 Hz 200240 V, 50/60 Hz 380440 V, 50/60 Hz 525 V, 50 Hz Reference GV7 GV7 GV7 GV7 GV7 GV7 GV7 GV7 GV7 GV7 AU055 AU107 AU207 AU387 AU525 AS055 AS107 AS207 AS387 AS525 (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) Weight kg 0.105 0.110 0.110 0.105 0.100 0.105 0.110 0.110 0.105 0.100
Shunt trip
3/57
TRIP
T RESE
3/58
References
Accessories
Description Adapter plates Application For mounting a GV2 ME or GV2 LE by screw fixing For mounting a GV2 ME or GV2 P and contactor LC1 D09D38 with front faces aligned 7.5 mm Between GV2 and contactor LC1 K or LP1 K Between GV2 and contactor LC1 D09D38 Between GV2 mounted on LAD 311 and contactor LC1 D09D38 With 3-pole connection for mounting a GV2 and a contactor LC1 D09D25 Application 2 tap-offs Sold in lots of 10 1 Unit reference GV2 AF02 LAD 311 Weight kg 0.021 0.040
10 10 10 10
GK2 AF01
0.120
3 tap-offs 4 tap-offs
5 tap-offs Description Protective end cover Terminal block for supply to one or more GV2 G busbar sets Cover for terminal block Flexible 3-pole connection for connecting a GV2 to a contactor LC1-D09D25 Application For unused busbar outlets Connection from the top Can be fitted with current limiter GV1 L3 (GV2 ME and GV2 P) For mounting in modular panels Centre distance between mounting rails: 100120 mm
Reference GV2 GV2 GV2 GV2 GV2 GV2 GV2 GV2 GV2 G245 G254 G272 G345 G354 G445 G454 G472 G554
Weight kg 0.036 0.038 0.042 0.058 0.060 0.077 0.085 0.094 0.100 Weight kg 0.005 0.040 0.115
10 10
0.005 0.013
Set of connections upstream/downstream Clip-in marker holders (supplied with each circuit-breaker)
10
GV2 GA01
0.045
100
LA9 D92
0.001
For GV2 LE
GV2 AP03
0.280
Padlocking device
Description For all GV2 devices For use with up to 4 padlocks (not supplied), 6 mm shank max. Reference GV2 V03 Weight kg 0.092
3/59
ON
ON
OFF
GV7 AP04
O
OFF
ON
ON
OFF
ON
OFF
ON
OFF
OFF
GV7 AP05
GV7 AC04
GV7 AC01
GV7 V01
GV7 RE, RS
GV7 AC04
GV7 AC03
GV7 AC01
3/60
References
Cabling accessories
Description Application For contactor Sold in lots of 3 3 1 Unit reference GV7 AC021 GV7 AC022 GV7 AC03 Weight kg 0.300 0.350 0.180
Spreader 3-pole (1) Terminal shields IP 405 (1) Phase barriers Insulating screens Kit for combination with contactor (2)
Supplied with sealing accessory Safety accessories used when fitting of shields is impossible Ensure insulation between the connections and the backplate Allowing link between the circuit-breaker and the contactor. The cover provides protection against direct finger contact.
GV7 AC01
0.125
LC1 F115F185
2 2 1
GV7 AC04 GV7 AC05 GV7 AC06 GV7 AC07 GV7 AC08
Locking device
Allows circuit-breakers not fitted with a rotary handle to be locked in the "O" (Off) position by means of up to 3 padlocks with a shank diameter of 5 to 8 mm (padlocks not supplied).
Description Locking device Application For circuit-breaker not fitted with a rotary handle Reference GV7 V01 Weight kg 0.100
(1) Terminal shields cannot be used together with spreaders. (2) The kit comprises links, a protective shield and a depth adjustable metal bracket for the breaker. (3) This conversion accessory makes it impossible to open the door if the device is closed and prevents the device from being closed if the door is open.
3/61
Dimensions, mounting
GV2 ME
GV AX
GV AE
X1
11
67,2
15
10
15,7
X1
46
44,5
45
16
9,3
9,3 81(1)
18
b GV2 MEpp 89 GV2 MEpp3 101 (1) Maximum X1 Electrical clearance = 40 mm for Ue y 690 V
GV2 P
GV2 AK00
14 98 32
X1
89
45
44,5
15
X2
26
50 82
61
9,3
9,3 81(1)
18 44,5
(1) Maximum X1 Electrical clearance = 40 mm for Ue y 415 V, or 80 mm for Ue = 440 V, or 120 mm for Ue = 500 and 690 V X2 = 40 mm
Mounting of GV2 ME
On 35 mm 5 rail On panel with adapter plate GV2 AF02 AM1 PA On pre-slotted mounting plate On mounting rails DZ5 MB201
4,2
AF1 EA4
15
35
50/60
50/60
c
c = 78.5 on AM1 DP200 (35 x 7.5) c = 86 on AM1 DE200, ED200 (35 x 15)
80
Mounting of GV2 P
On rail AM1 DE200, ED200 (35 x 15) On panel On pre-slotted mounting plate AM1 PA Adapter plate GK2 AF01
AF1 EA4
35 5
55
44,5
135
84
84
45
44,5
45
106
13,5
13,5
24
9,5
35
54
3/62
105 5
50 60
GV2 AF01
Combination GV2 ME + k contactor
GV2 AF3
Combination GV2 ME + TeSys d contactor Combination GV2 P + TeSys d contactor
152
79
45 c1 c 45 c1 c d1 d
GV2 P + b c1 c d1 d LC1 D09D18 177.4 88.6 94.1 91 96.8
45
GV2 ME + b c1 c
40
X1
77
X1
44,5
c1 c d1 d
GV2-ME + b c1 c d1 d LC2 D09D18 188.6 92.7 98.2 98.3 103.8
45
c1 c
45
GV2 P + b c1 c
=
65
45
89
=
1,5...5 53 135284 5,2 = =
= 54
3/63
54
129
Sets of busbars GV2 G445, GV2 G454, GV2 G472, with terminal block GV2 G05
a 3 l p
GV2 G445 (4 x 45 mm) GV2 G454 (4 x 54 mm) GV2 G472 (4 x 72 mm) l 179 206 260 a 5 224 260 332 p 45 54 72
18
63
45
30
GV1 G09
Dimensions of GV2 RT
X1 12,5 66
89
X1
7,5
16
44
44,5 53
45
65
1,5...5 133282 6 = =
Mounting of GV2 RT
On 35 mm 7 rail On panel with adapter plate GV2 AF02 On pre-slotted mounting plate AM1 PA On mounting rails DZ5 MB
4,2 44,5
13
AF1 EA4
15
35
50/60
50/60
44,5
c
c = 80 on AM1 DP200 (35 x 7.5) c = 88 on AM1 DE200, ED200 (35 x 15)
84,5
35
35 GV2 AF02
3/64
50 60
Dimensions, mounting
(1)
100110
113
X1 Electrical clearance (ISC max) 40 mm for Ue < 500 V, 50 mm for Ue < 690 V (1) Block GV3 A01A07
X1
22
77,5
5,5
120
70,4
122,5
Mounting
On panel On pre-slotted mounting plate AM1 PA
3
100110
100110
Motor circuit-breakers with terminal shields or phase barriers GV7 R + GV7 AC01 or AC04
35 = = = =
= 321 = 357
161
125
161 =
81 86 111 (1)
(1) 126 for GV7 Rp220 (2) Phase barriers: GV7 AC04
= 105
(2)
81
(3) Terminal shields: GV7 AC01
(3)
x1
x1
x2
Painted or insulated metal plate, insulation or insulated bar Bare U y 440 V metal 440 V < U < 600 V plate U u 600 V Characteristics : pages 3/6 to 3/21 References : pages 3/47 to 3/48 Schemes : page 3/69
x1 0
x2 30
5 10 20
35 35 35
3/65
Mounting
Panel mounting
135
35
35
35
15
35
Flush-mounting
3
47
1 circuit-breaker GV7 R
125
76
108
=
G 85 85 85 85 85 H 120 120 120 120 120
29
88
== 29
83
= 108
R+ R+ R+ R+ R+
+ GV7 AC06 + GV7 AC06 + GV7 AC06 + GV7 AC07 + GV7 AC07
E 44 46 48 57 60
3/66
108
Cabling
Smooth terminals Connectors
Z
10,5 a Z 19 Z
30
41
X
70 70
a 19.5 21.5
3
47
I
45 73 76 89
121 155
55 91
36
28
=
97
Direct rotary handle GV7 AP03 or GV7 AP04 with conversion accessory GV7 AP05
Front face cut-out Enclosure viewed from top
9,25 h
120
59
41
100
Door cut-outs require a minimum distance between the centre of the circuit-breaker and the door hinge point u 100 + (h x 5).
125 2
69 120
51
= 100
e = 1 to 3 max
60 l = 75
l: 185 min, 600 max The shaft of the extended rotary handle GV7 AP01 or GV7 AP022 must be cut to length: l 126 mm.
75
29
3/67
Schemes
GV2 Ppp
1/L1 3/L2 4/T2 5/L3 6/T3
2/T1
4/T2
6/T3
Current limiter
GV1 L3
1/L1 3/L2 5/L3
2/T1
GV AE11
GV AE20
11
13
13
21
13 14
E2 E1
14
12
14
22
Side mounting add-on contact blocks Instantaneous auxiliary contacts and fault signalling contacts
GV AD0110 GV AD0101 GV AD1010 GV AD1001
95
53
95
51
97
97
53
98
96
96
52
98
54
GV AN20
(63) 33 43 (73)
(62) 32
44 (74)
(64) 34
44 (74)
Voltage trips
GV AUppp GV AS ppp GV AXppp
D1 D2
D1
D2
C2
C1
E1
Connection of undervoltage trip for dangerous machines (conforming to INRS) on GV2 ME only
10Agl max
E2
1/L1
05
08 06
3/L2
54
5/L3
D1
Short-circuit signalling
Trip signalling
2/T1
4/T2
3/68
6/T3
D2
52
51
24
23
Schemes
Motor circuit-breakers
GV3 ME
3/L2 1/L1 5/L3
GV3 A02
13 23
GV3 A03
13 23 31
GV3 A05
13 23 33
GV3 A06
13 23 33
GV3 A07
23 24 13 31 32
14
24
32
14
24
34
14
24
14
22
14
2/T1
4/T2
6/T3
Voltage trips
GV3 A09
97
GV3 B
D1
24
GV3 D
34
14
U
D2 C2
Motor circuit-breakers
GV7 R
3/L2 1/L1 5/L3
96
98
C1
12
92
14
94
11
91
81
2/T1
4/T2
6/T3
A self-adhesive label, supplied with the contact, can be affixed to the front face of the circuitbreaker to allow personalised marking according to the function of the contact or contacts. (1) See pages 3/18 and 3/57. GV7 ASppp
C1
Electric trips
GV7 AUppp
D1
97
50 ms
D4
C2
98
97
97
KA1 14
13
50 ms
50 ms
Reset
98
98
23
Reset
KA1 A1 22 A1 B1
24
A2
Associated components KA1: CAD N + LA6 DK10 or RHK KM1: LC1 D or LC1 F
A2
KA1
Overload fault
KA1
KM1
21
21
24
22
3/69
Dimensions, mounting
GV2 L
GV2 AK00
14 98
X1
89
45
15
82
X2
26
50
44,5
61
9,3
9,3 81 (1)
(1) Maximum
18 44,5
X1 Electrical clearance = 40 mm for Ue y 415 V, or 80 mm for Ue = 440 V, or 120 mm for Ue = 500 and 690 V. X2 = 40 mm.
Mounting of GV2 L
On rail AM1 DE200, AM1 ED200 (35 x 15) On panel On pre-slotted mounting plate AM1 PA
AF1 EA4
35
32 55 5
5,5 45
84
84
44,5
45
106
13,5
13,5
24
9,5
35
54
13
35
GV2 LE
39
GV AE
X1
15
10
89
45
12,5
X1
7,5
16
44 66
44,5
9,3
9,3 81 (1)
18
Mounting of GV2 LE
On 35 mm 7 rail On panel with adapter plate GV2 AF02
AF1 EA4
44,5
15
35
44,5
50/60
50/60
c
c = 80 on AM1 DP200 (35 x 7.5) and 88 on AM1 DE200, ED200 (35 x 15) Characteristics : pages 3/6 to 3/21
84,5
4,2 35
35 GV2 AF02 DZ5 ME8 DZ5 MB201
3/70
50 60
1055
44,5
135
65
65
1,5...5 53 133282 6 = =
Door cut-out
4x3,5 43
13
= = 54 =
Sets of busbars GV2 G445, GV2 G454, GV2 G472, with terminal block GV2 G05
a 3 18 l p
63
45
=
p 45 54 72 Number of tap-offs GV2 G445 GV2 G454 GV2 G472 6 269 314 404
54
3/71
Dimensions, mounting
l 89 98 116
3
GV2 G345 (3 x 45 mm) GV2 G354 (3 x 54 mm) l 134 152
GK3 EF
X1
GK3 EF + 4 GK2 AX
38 28
105
120
45
80
15
70
4,5
X1
3 92.5
4 101
Mounting
On mounting rail AM1 EDpp or AM1 Dpppp On panel
4x4,5
115,5
115,5
20
Door cut-out
4x3,5 43
65
120
105
1,55 53
= 54
(1)
(1) 150 min, 305 max. with operating shaft, 97 without operating shaft
3/72
54
Schemes
GV2 Lpp
3/L2 1/L1 5/L3
GV2 LEpp
3/L2 4/T2 1/L1 5/L3 6/T3
2/T1
4/T2
6/T3
GV AE11
21
GV AE20
13
13
13
11
23
2/T1
14
Side mounting add-on contact blocks Instantaneous auxiliary contacts and fault signalling contacts
GV AD0110 GV AD0101 GV AD1010 GV AD1001
95
53
12
14
22
14 51
95
97
24 53
97 98
96
96
52
98
54
54
GV AN20
(63) 33 43 (73)
(62) 32
44 (74)
(64) 34
44 (74)
Voltage trips
GV AUppp GV ASppp
D1
D2
GK2 AX20
13 23
C2
C1
GK2 AX50
13 21
14
05
08 06
14
14
GK2 AX22
97 07
24
GK2 AX52
97 05
98
98
08
98
06
22
52
51
3/73
Selection guide
Protection components
Thermal-magnetic circuit-breakers for the protection of control circuits, solenoid valves and transformers
Applications
57 In
1216 In
Operational current
0.5 and 1 A
0.520 A
415 V
250 V
Number of poles
1 + neutral
50 kA at 415 V
1.550 kA at 415 V
1.550 kA at 250 V
Device type
GB2 CS
GB2 CB
GB2 CD
Pages
3/81
3/80
3/80
3/74
Protection of transformers
About 20 In
0.2523 A
415 V
690 V
1 + neutral
1.550 kA at 415 V
1.550 kA at 250 V
15100 kA at 415 V
GB2 DB
GB2 DB
GB2 CD
GV2 RT
3/80
3/80
3/80
3/49
3/75
Presentation, selection
Protection components
Thermal-magnetic circuit-breakers GB2 for the protection of industrial equipment control circuits
Presentation
GB2 thermal-magnetic circuit-breakers protect and isolate the control circuits of industrial equipment with contactor coils, transformers. They protect and isolate single-phase auxiliary circuits such as solenoid valves, electro-brakes, battery chargers, supplied from the control circuit voltage. GB2 CB, GB2 CD, GB2 DB 12 ratings are available, from 0.5 to 20 A, in single-pole (GB2 CB), single-pole + neutral (GB2 CD) and 2-pole (GB2 DB) versions. They have a magnetic tripping threshold set at between 12 and 16 In to withstand the current peaks generated by many industrial components. GB2 CS 2 ratings are available, 0.5 and 1 A, in single-pole version. The magnetic tripping threshold is set between 5 and 7 In.
Functions, installation Clip-on fixing onto all types of 35 mm 5 rails, on 4 rails and on Telequick mounting plates. Upstream and downstream marking by means of AB1 clip-in markers. Clear indication of I and O positions on the operator. Tamper-proof device which requires no special maintenance (fixed magnetic and thermal tripping thresholds).
110 V GB2 CD05 GB2 CD06 GB2 CD06 GB2 CD07 GB2 CD08 GB2 CD09 GB2 CD12 GB2 CD16 GB2 CD22
220 V GB2 CD05 GB2 CD05 GB2 CD05 GB2 CD06 GB2 CD07 GB2 CD07 GB2 CD08 GB2 CD10 GB2 CD14 GB2 CD16 GB2 CD20 GB2 CD21 GB2 CD22
(1) If the breaking capacity of the GB2 is insufficient, use a GV2 RT with 2 poles connected in series, see page 3/49.
3/76
Characteristics
Protection components
Thermal-magnetic circuit-breakers GB2 for the protection of industrial equipment control circuits
Circuit-breaker type
GB2 CB
GB2 CD
GB2 DB
GB2 CS
Environment
Conforming to standards Product certifications Protective treatment Degree of protection Shock resistance Vibration resistance Ambient air temperature around the device Flame resistance Maximum operating altitude Operating position IEC 60947-1, 947-2, EN 60947-1, 60947-2 CSA, NEMKO, UL NEMKO, UL TC IP 20 22 gn for 20 ms 5 gn (5110 Hz) - 40+ 80 - 20+ 60 960 3000
to IEC 60695-2-1
3
GB2 CB,CD, CS Cabling Solid cable Flexible cable with cable end Tightening torque mm 2 mm 2 N.m Minimum c.s.a. 1 x 0.75 1 x 0.75 1.2 GB2 DB Maximum c.s.a. 1 x 6 or 2 x 4 1 x 4 or 2 x 2.5
Technical characteristics
Utilisation category Rated operational voltage (Ue) Conforming to IEC 60947-2 Conforming to IEC 60947-2 Conforming to CSA C22-2 Nr 14 and UL 1077 Conforming to IEC 60947-2 Conforming to IEC 60947-2 V V Hz kV W C.O. C A 415 (1) 277 50/60 4 2 8000 - 20 - 10 0 A 250 50/60 4 2 8000 + 10 + 20 1 A 415 277 50/60 4 2 8000 + 30 0.95 1216 In + 40 0.90 A 415 (1) 50/60 4 1.9 8000 + 50 0.85 57 In + 60 0.80
Rated operational frequency Rated impulse withstand voltage (U imp) Total power dissipated per pole Mechanical and C.O.: Closing - Opening electrical durability Operational current According to the permissible correction coefficient ambient temperature (a or c) Correction coefficient Tripping threshold Of the magnetic trips
Tripping curves
Average operating time at 20 C without prior current flow (cold state) GB2 CB, GB2 CD, GB2 DB GB2 CS
120 60 20 10 5 2 1 20 10 5 2 1 500 200 100 50 20 10 5 2 1 1,05 2 3 4 5 6 8 1,5 10 100 x In 120 60 20 10 5 2 1 20 10 5 2 1 500 200 100 50 20 10 5 2 1 1,05 2 3 4 5 6 8 1,5 10 100 x In
Minutes
Seconds
Milliseconds
Milliseconds
Seconds
Minutes
3/77
Characteristics (continued)
Protection components
Thermal-magnetic circuit-breakers GB2 for the protection of industrial equipment control circuits
Circuit-breaker type Rating Breaking capacity conforming to IEC 60947-2 a 50/60 Hz 110 V Icu Ics % (1) Icu Ics % (1) Icu Ics % (1) aM gG aM gG aM gG A kA
GB2 CB05 CB06 CB07 CB08 CB09 CB10 CB12 CB14 CB16 CB20 CB21 CB22 0.5 1 2 3 4 5 6 8 10 12 16 20 50 100 50 25 50 25 g g g g g g 50 50 50 25 50 25 g g g g g g 15 50 15 25 15 25 20 25 16 25 16 25 10 50 3 50 3 50 25 32 20 32 20 32 6 50 3 50 3 50 25 32 20 32 20 32 3 75 2 75 2 75 40 50 32 40 32 40 3 75 1.5 75 1.5 75 40 50 32 40 32 40 3 75 1.5 75 1.5 75 50 63 40 50 40 50 2 75 1.5 75 1.5 75 50 63 40 50 40 50 2 75 1.5 75 1.5 75 63 80 50 63 50 63 2 75 1.5 75 1.5 75 63 80 50 63 50 63 2 75 1.5 75 1.5 75 63 80 50 63 50 63
230/240 V
kA
400/415 V
kA
Associated fuses, if required 110 V if Isc > breaking capacity Icu conforming to IEC 60947-2
A A A A A A
3
Circuit-breaker type Rating Breaking capacity conforming to IEC 60947-2 a 50/60 Hz
230/240 V
400/415 V
GB2 CD05 CD06 CD07 CD08 CD09 CD10 CD12 CD14 CD16 CD20 CD21 CD22 0.5 1 2 3 4 5 6 8 10 12 16 20 50 100 50 25 g g g g 50 50 50 25 g g g g 15 50 15 25 20 25 16 25 10 50 3 50 25 32 20 32 6 50 3 50 25 32 20 32 3 75 2 75 40 50 32 40 3 75 1.5 75 40 50 32 40 3 75 1.5 75 50 63 40 50 2 75 1.5 75 50 63 40 50 2 75 1.5 75 63 80 50 63 2 75 1.5 75 63 80 50 63 2 75 1.5 75 63 80 50 63
230/ 240 V
kA
Associated fuses, if required 110 V if lsc > breaking capacity Icu conforming to IEC 60947-2 230/240 V
A A A A
Circuit-breaker type Rating Breaking capacity conforming to IEC 60947-2 a 50/60 Hz 110 V lcu Ics % (1) lcu Ics % (1) lcu Ics % (1) aM gG aM gG aM gG A kA
GB2 DB05 DB06 DB07 DB08 DB09 DB10 DB12 DB14 DB16 DB20 DB21 DB22 0.5 1 2 3 4 5 6 8 10 12 16 20 50 100 50 25 50 25 g g g g g g 50 50 50 25 50 25 g g g g g g 15 50 15 25 15 25 20 25 16 25 16 25 10 50 3 50 3 50 25 32 20 32 20 32 6 50 3 50 3 50 25 32 20 32 20 32 3 75 2 75 2 75 40 50 32 40 32 40 3 75 1.5 75 1.5 75 40 50 32 40 32 40 3 75 1.5 75 1.5 75 50 63 40 50 40 50 2 75 1.5 75 1.5 75 50 63 40 50 40 50 2 75 1.5 75 1.5 75 63 80 50 63 50 63 2 75 1.5 75 1.5 1.5 63 80 50 63 50 63 2 75 1.5 75 75 75 63 80 50 63 50 63
230/240 V
kA
400/415 V
kA
Associated fuses, if required 110 V if lsc > breaking capacity Icu conforming to IEC 60947-2 230/240 V
A A A A A A
400/415 V
(1) As % of Icu.
3/78
Characteristics (continued)
Protection components
Thermal-magnetic circuit-breakers GB2 for the protection of industrial equipment control circuits
Circuit-breaker type Breaking capacity (lcu) conforming to IEC 60947-2 c Operational current conforming to IEC 60947-5-1 c DC-12 24 V 48 V 24 V 48 V 24 V 48 V kA kA A A A A
GB2 pp05 pp06 pp07 pp08 pp09 pp10 pp12 pp14 pp16 pp20 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1 1 1 1 1 1 1 1 0.5 0.5 0.5 0.5 GB2 CS05 0.5 50 100 50 25 50 25 1.5 1 0.5 0.5 0.5 0.5 48 (3) (3) (3) (3) (3) (3) 48 (3) (3) (3) (3) (3) (3) 48 (3) (3) (3) (3) (3) (3) 110 31 39 52 78 130 200 110 (3) (3) (3) (3) (3) (3) 110 (3) (3) (3) (3) (3) (3) 230 365 460 610 910 1520 2400 230 230 290 390 580 970 1500 230 46 60 80 120 190 310 1 1 1 1 2 2 2 2 3 3 3 3 4 4 4 4 5 5 5 5 6 6 6 6 8 8 8 8 10 10 10 12 12 12
pp21 1.5 16 16 16
pp22 1.5 20 20 20
DC-13
Circuit-breaker type Rating Breaking capacity conforming to IEC 60947-2 a 50/60 Hz 110 V lcu lcs % (1) A kA
CS06 1 50 100 50 25 50 25 1.5 1 1 1 1 1 48 6 8 10 15 26 41 48 (3) (3) (3) (3) (3) (3) 48 (3) (3) (3) (3) (3) (3) 110 85 110 145 220 360 580 110 56 70 95 140 230 375 110 13 17 22 34 56 90 230 230 290 380 570 950 1500 230 230 290 380 570 950 1500 230 100 130 170 250 420 680
230/240 V lcu lcs % (1) 400/415 V lcu (2) lcs % (1) Breaking capacity (lcu) conforming to IEC 60947-2 c Operational current conforming to IEC 60947-5-1 c DC-12 24 V 48 V 24 V 48 V 24 V 48 V
kA
kA
kA kA A A A A V m m m m m m V m m m m m m V m m m m m m
DC-13
Maximum permissible line length for star-delta starting (length of cable containing 2 or more conductors)
Operational voltage C.s.a. 060 mm2 0.75 mm2 1 mm2 1.5 mm2 2.5 mm2 4 mm2
Operational voltage C.s.a. 0.60 mm2 0.75 mm2 1 mm2 1.5 mm2 2.5 mm2 4 mm2
Operational voltage C.s.a. 0.60 mm2 0.75 mm2 1 mm2 1.5 mm2 2.5 mm2 4 mm2
(1) As % of Icu. (2) One GB2 CS circuit-breaker on each live conductor. (3) Use relays.
3/79
References
Protection components
Thermal-magnetic circuit-breakers GB2 for the protection of industrial equipment control circuits
534268
GB2 CBpp
3
534269
6 6 6 6 6 6 6 6 6 6 6 6
GB2 CB05 GB2 CB06 GB2 CB07 GB2 CB08 GB2 CB09 GB2 CB10 GB2 CB12 GB2 CB14 GB2 CB16 GB2 CB20 GB2 CB21 GB2 CB22
kg 0.060 0.060 0.060 0.060 0.060 0.060 0.060 0.060 0.060 0.060 0.060 0.060
Single-pole + neutral
Conventional rated thermal current Ith (1) A 0.5 1 2 3 4 5 6 8 10 12 16 20 Magnetic tripping current Id 20 % A 6.6 14 26 40 52 66 83 108 138 165 220 270 Sold in lots of Unit reference Weight
GB2 CDpp
6 6 6 6 6 6 6 6 6 6 6 6
GB2 CD05 GB2 CD06 GB2 CD07 GB2 CD08 GB2 CD09 GB2 CD10 GB2 CD12 GB2 CD14 GB2 CD16 GB2 CD20 GB2 CD21 GB2 CD22
kg 0.070 0.070 0.070 0.070 0.070 0.070 0.070 0.070 0.070 0.070 0.070 0.070
534270
2-pole
Conventional rated thermal current Ith (1) A 0.5 1 2 3 4 5 6 8 10 12 16 20 (1) Conforming to IEC 60947-1. Magnetic tripping current Id 20 % A 6.6 14 26 40 50 66 83 108 138 165 220 270 Sold in lots of Unit reference Weight
GB2 DBpp
3 3 3 3 3 3 3 3 3 3 3 3
GB2 DB05 GB2 DB06 GB2 DB07 GB2 DB08 GB2 DB09 GB2 DB10 GB2 DB12 GB2 DB14 GB2 DB16 GB2 DB20 GB2 DB21 GB2 DB22
kg 0.115 0.115 0.115 0.115 0.115 0.115 0.115 0.115 0.115 0.115 0.115 0.115
3/80
Protection components
3
Thermal-magnetic circuit-breakers GB2 for the protection of industrial equipment control circuits
Sold in lots of
Unit reference
Weight
GB2 CS05
kg 0.055
GB2 CS06
0.055
3
Description Sold in lots of 1 Unit reference GB2 G210 Weight kg 0.100
Supply connector
10
GB2 G01
Dimensions
GB2 CBpp, GB2 CDpp, GB2 CSpp GB2 DBpp
74
82 82 75 79 67
15
85 85 78 82 70
30
Schemes
GB2 CBpp GB2 CDpp
3/L2 (13)
GB2 DBpp
1/L1 3/L2
GB2 CSpp
1/L1
4/T2 (14)
1/L1
2/T1
2/T1
2/T1
4/T2
2/T1
1/L1
74
3/81
Contents
b Switch bodies, add-on modules and auxiliary contacts . . . . . . . . . . . . . page 4/14 b Operators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4/17 b Dimensions, mounting, schemes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4/24
4/0
4/1
Selection guide
Protection components
Mini-VARIO and VARIO switch disconnectors
Applications
Mini-Vario and Vario rotary switch disconnectors from 12 to 175 A are suitable for onload making and breaking of resistive or mixed resistive and inductive circuits where frequent operation is required. They can also be used for direct switching of motors in utilisation categories AC-3 and DC-3 specific to motors. Vario switch disconnectors are suitable for isolator applications with fully visible breaking (since the handle cannot indicate the open position unless all the contacts are actually open and separated by the appropriate isolating distance) and it is possible to padlock the handles in the open position.
4
Switch type Mini-VARIO for standard applications VARIO for high performance applications Thermal current Operational current AC-23 A at 400 Volts 12 A 8.1 A 20 A 11 A 12 A 8.1 A 20 A 11 A 25 A 14.5 A
35 1 or 2
36 14
Screw fixing, 1 or 4 holes Fixing: 1 x 22.5 hole or 4 x 5.5 screws Clip-on mounting on 7 rail Clip-on mounting on 7 rail or screw fixing
Yes
Door mounting, direct operator Mounting at back of enclosure, indirect operator with door interlock
Yes Yes
Enclosure reference
Product reference
Pages
4/2
Mini-Vario and Vario rotary switch disconnectors from 12 to 175 A are suitable for on-load making and breaking of resistive or mixed resistive and inductive circuits where frequent operation is required. They can also be used for direct switching of motors in utilisation categories AC-3 and DC-3 specific to motors. Vario switch disconnectors are suitable for isolator applications with fully visible breaking (since the handle cannot indicate the open position unless all the contacts are actually open and separated by the appropriate isolating distance) and it is possible to padlock the handles in the open position.
4
VARIO for high performance applications 32 A 21.8 A 40 A 29 A 63 A 41.5 A 80 A 57 A 125 A 68.5 A 175 A 83 A
36 14
3 + N + PE
Screw fixing, 1 or 4 holes Fixing: 1 x 22.5 hole or 4 x 5.5 screws Clip-on mounting on 7 rail or screw fixing
Yes
Yes Yes
V pD 2 V pF 2 VpF 2GE
V pF 3 VpF 3GE
V pF 4 VpF 4GE
V pF 5 VpF 5GE
V pF 6 VpF 6GE
4/3
Characteristics
Characteristics
Environment
Switch type (bare type) Conforming to standards Product certifications Protective treatment Degree of protection with protection shroud Ambient air temperature Flame resistance Shock resistance 1/2 sine wave = 11ms conforming to IEC60068-2-27 Vibration resistance 10150 Hz conforming to IEC 60068-2-6 C C gn VN 12 V02 VZN 12 VZ 02 IEC 60947-3 UL, CSA, GL TC IP 20 conforming to IEC 60529 VN 20 VZN 20 V01 VZ 01 V0 VZ 0 VVD 0 VVE 0 V1 VZ 1 VVD 1 VVE 1
gn
Switch type (bare type) Rated operational voltage (Ue) Rated impulse withstand voltage (Uimp) Conventional thermal currents in free air (lth) and rated uninterrupted (lu) Conventional thermal current in enclosure (lthe) Rated operational power and current AC-21A/22A AC-23A 230690 V 230 V 240 V 400 V 415 V 500 V 690 V Rated operational power AC -3 230/240 V 400/415 V 500 V 690 V Intermittent duty class Characteristics Rated making capacity in normal operating AC-21A/22A/23A (I rms) conditions Rated breaking capacity AC-21A/22A/23A (I rms) Short-circuit characteristics Permissible rms short time rating (Icw) A/ 400 V A/ 400 V V kV A
VN 12 VZN 12 690 6 12
V02 VZ 02
VN 20 VZN 20
V01 VZ 01
V0 VZ 0
VVD 0 VVE 0
V1 VZ 1
VVD 1 VVE 1
6 20
8 25 32
25 32
7.5
200
250
320
120
200
250
300
140
300
384
Rated making capacity under short-circuit conditions (Icm) I peak Rated conditional short-circuit current (I rms) with aM/gG fuses
0.5
10
10
12
20
25
35
4/4
Characteristics
Environment
V2 VZ 2 IEC 60947-3 UL, CSA, GL TC IP 20 conforming to IEC 60529 VVD 2 VVE 2 V3 VZ 3 VVD 3 VVE 3 V4 VZ 4 VVD 4 VVE 4 V5 V6 VZ7 VZ2 0 IEC 60947-5 VZN 05 VZN 06
V2 VZ 2 690 8 40
VVD 2 VVE 2
V3 VZ 3
VVD 3 VVE 3
V4 VZ 4
VVD 4 VVE 4
V5
V6
VZ7 VZ2 0
VZN 05 VZN 06
6 63 80 125 175 12 6
10 le/AC-15 6A 6A 4A 4A 2A 1A
630
800
1250
1750
320
500
640
1000
1400
480
756
960
1500
2100
2.1
2.8
10
50
63
80
125
200
16
1.6
4/5
Characteristics (continued)
Characteristics
Electrical characteristics, d.c. operation
Switch type (bare type) Rated 24 V operational current DC-1 (L/R = 1ms) 48 V 1 contact 2 contacts 3 contacts 1 contact 2 contacts 3 contacts 1 contact 2 contacts 3 contacts 1 contact 2 contacts 3 contacts 1 contact 2 contacts 3 contacts 1 contact 2 contacts 3 contacts 1 contact 2 contacts 3 contacts 1 contact 2 contacts 3 contacts 1 contact 2 contacts 3 contacts 1 contact 2 contacts 3 contacts 1 contact 2 contacts 3 contacts 1 contact 2 contacts 3 contacts A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A VN 12 VZN 12 12 12 12 12 12 12 12 12 12 1.5 8 12 1.5 7 10 0.6 3 8 12 12 12 12 12 12 10 12 12 1.5 3 12 0.4 1.4 1 0.3 0.4 1.2 V02 VZ 02 VN 20 VZN 20 20 20 20 20 20 20 20 20 20 2 10 20 2 8 14 0.7 4 10 20 20 20 20 20 20 14 20 20 2 4 20 0.5 1.5 2 0.4 0.6 2.4 V01 VZ 01 V0 VZ 0 25 25 25 25 25 25 25 25 25 9 12 25 2.5 10 16 0.8 6 12 25 25 25 25 25 25 16 25 25 2.5 5 25 0.5 1.5 3 0.5 0.8 1.6 VVD 0 VVE 0 V1 VZ 1 32 32 32 32 32 32 32 32 32 10 16 32 3 12 20 1 8 16 32 32 32 32 32 32 20 32 32 3 6 32 0.8 2 4 0.8 1 2 VVD 1 VVE 1
60 V
110 V
220 V
250 V
60 V
110 V
220 V
250 V
Other characteristics
Switch type (bare type) Mechanical durability (millions of operating cycles) Electrical durability in cat. AC-21 (millions of operating cycles) Electrical durability in cat. DC-1 to 5 (operating cycles) Suitable for isolation Cabling Flexible cable + cable end Solid cable Tightening torque mm2 mm2 N.m VN 12 VZN 12 0.05 0.05 V02 VZ 02 0.1 0.1 VN 20 VZN 20 0.05 0.05 V01 VZ 01 0.1 0.1 V0 VZ 0 VVD 0 VVE 0 V1 VZ 1 VVD 1 VVE 1
4/6
V2 VZ 2 40 40 40 40 40 40 35 40 40 12 20 40 4 14 25 2 12 20 40 40 40 40 40 40 25 40 40 5 8 40 1 3 7 1 2 6
VVD 2 VVE 2
V3 VZ 3 63 63 63 63 63 63 40 63 63 20 63 63 6 25 30 4 20 30 63 63 63 63 63 63 40 63 63 6 10 50 1.5 4 10 1.2 3 8
VVD 3 VVE 3
V4 VZ 4 80 80 80 80 80 80 50 80 80 25 80 80 8 30 40 5 25 40 80 80 80 80 80 80 50 80 80 8 20 63 2 6 15 1.5 6 10
VVD 4 VVE 4
V5 125 125 125 125 125 125 60 125 125 30 125 125 12 40 80 3 30 50 125 125 125 125 125 125 60 125 125 10 22 70 2.2 7 16 1.6 7 12
V6 175 175 175 175 175 175 70 175 175 12 175 175 15 50 100 10 40 61 175 175 175 175 175 175 70 175 175 12 24 80 2.4 8 13 1.8 8 14
VZN 05 VZN 06
V2 VZ 2 0.1 0.1
VVD 2 VVE 2
V3 VZ 3 0.03 0.03
VVD 3 VVE 3
V4 VZ 4
VVD 4 VVE 4
V5
V6
4/7
References
Protection components
Mini-VARIO switch disconnectors for standard applications
Complete units
b b b b
3-pole rotary switch disconnectors, 12 to 20 A Marking on operator . Padlockable operating handle (padlocks not supplied). Degree of protection IP 65.
Reference
Weight kg 0.177
VCDN 12
20
VCDN 20
0.177
VCDN 20
Main and Emergency stop switch disconnectors for mounting at back of an enclosure (1)
Operator Handle Red, padlockable with up to 3 padlocks ( 4 to 8) lth Front plate Fixing mm mm Yellow 22.5 60 x 60 A 12 Reference Weight kg 0.334
VCCDN 12
4
580542
20
VCCDN 20
0.334
VBDN 12
20 VCCDN 20
VBDN 20
0.177
(1) Switches supplied with a shaft extension VZN 17 and a door interlock plate KZ 32 (see page 4/11)
580543
VBDN 20
4/8
References (continued)
Protection components
Mini-VARIO switch disconnectors for standard applications
Switch bodies, add-on modules
812801
Switch bodies
Description 3-pole switch disconnectors Rating A 12 Reference VN 12 Weight kg 0.110
20
VN 20
0.110
VN 20
Add-on modules
Description Main pole modules Rating A 12 Reference VZN 12 Weight kg 0.020
580586
20
VZN 20
0.020
Neutral pole module with early make and late break contacts VZN 11 Earthing module
12 and 20
VZN 11
0.020
12 and 20
VZN 14
0.016
580587
VZN 05
0.020
VZN 06
0.020
For add-on pole modules or VZN 26 auxiliary contact block modules (single-pole shroud) For switch bodies (3-pole shroud) VZN 08
0.004
VZN 14
0.007
580588
VZN 05
812805
VZN 26
812806
VZN 08
4/9
Presentation
Protection components
Mini-VARIO switch disconnectors for standard applications
Operators and accessories
KCC 1YZ
VZN 14 VZN pp
VZN pp
VN 12, VN 20
4
KCD 1PZ
KZ 32, KZ 83
KAD 1PZ
4/10
References
Protection components
Mini-VARIO switch disconnectors for standard applications
Operators and accessories
b b b b b
Degree of protection IP 65. Marking on operator . Padlockable operating handle (padlocks not supplied). Operator fixing by 1 22.5 hole; for other operators see pages 4/17 and 4/19. For other accessories and empty enclosures, see pages 4/20, 4/21 and 2/5.
Yellow 60 x 60
KCD 1PZ
0.084
Shaft extensions
VZN 17
kg 0.100
400430
VZN 30
0.130
45 x 45 or 60 x 60
KZ 32
0.170
45 x 45 or 60 x 60
KZ 83
0.205
4/11
References
Protection components
VARIO switch disconnectors for high performance applications
Complete units
b b b b
3-pole rotary switch disconnectors, 12 to 175 A Marking on operator . Padlockable operating handle (padlocks not supplied). Degree of protection IP 65.
580529
580530
4 screws
Yellow 90 x 90
4 screws
VCF 5
Main and Emergency stop switch disconnectors for mounting at back of an enclosure (1)
Handle Red, padlockable with up to 3 padlocks ( 4 to 8) Front plate mm Yellow 60 x 60 Fixing 22.5 Rating A 12 20 25 32 40 12 20 25 32 40 63 80 125 175 Reference VCCD VCCD VCCD VCCD VCCD VCCF VCCF VCCF VCCF VCCF VCCF VCCF 02 01 0 1 2 02 01 0 1 2 3 4 Weight kg 0.392 0.392 0.392 0.392 0.392 0.527 0.527 0.527 0.527 0.527 0.440 0.680 1.320 1.320
4 screws
580531
Yellow 90 x 90
4 screws
VCCF 5 VCCF 6
(1) Unit supplied with a shaft extension VZN 17 and a door interlock plate KZ 32 or KZ 74 (see page 4/20).
4/12
References (continued)
Protection components
VARIO switch disconnectors for high performance applications
Complete units
b b b b
3-pole rotary switch disconnectors, 12 to 175 A Marking on operator . Padlockable operating handle (padlocks not supplied). Degree of protection IP 65.
Fixing 22.5
Reference VBD VBD VBD VBD VBD VBF VBF VBF VBF VBF VBF VBF 02 01 0 1 2 02 01 0 1 2 3 4
Weight kg 0.215 0.215 0.215 0.215 0.215 0.250 0.250 0.250 0.250 0.250 0.560 0.560 1.200 1.200
4 screws
VBD 0
580533
Black 90 x 90
4 screws
VBF 5 VBF 6
VBF 4
580534
VVE 1
4/13
References (continued)
Protection components
VARIO switch disconnectors for high performance applications
Switch bodies, add-on modules, auxiliary contacts
(for customer assembly) Switch bodies
Description 3-pole switch disconnectors (1) Rating A 12 20 25 32 Reference V02 V01 V0 V1 V2 V3 V4 V5 V6
580535
Weight kg 0.200 0.200 0.200 0.200 0.200 0.500 0.500 0.900 0.900
V0 40 63 80
580536
125 175
Add-on modules
Description
4
V5
Rating A 12 20 25 32 40 63
Reference VZ 02 VZ 01 VZ 0 VZ 1 VZ 2 VZ 3 VZ 4 VZ 11 VZ 12 VZ 13 VZ 14 VZ 15 VZ 16
Weight kg 0.050 0.050 0.050 0.050 0.050 0.100 0.100 0.050 0.100 0.250 0.050 0.100 0.250
580537
580538
80 Neutral pole modules with early make and late break contacts (1) 12 to 40 63 to 80 125 and 175 Earthing modules 12 to 40 63 and 80 125 and 175
VZ 0
VZ 11
580539
580540
VZ 15
VZ 20
(1) Protection shrouds are available if required: see page 4/20. (2) Late make N/O, early break N/C contacts
4/14
References (continued)
Protection components
VARIO switch disconnectors for high performance applications
Switch bodies, add-on modules, auxiliary contacts
(for customer assembly) Maximum number of add-on modules that can be fitted on a switch body
1 add-on module on each side of the switch body
VZ 7 or VZ 20 or VZ 11 or VZ 12 or VZ 14 or VZ 15 or VZ 0p/VZ 0 to VZ 4 + + + V0 + + V0p + VZ 7 or VZ 20 or VZ 11 or VZ 12 or + VZ 14 or VZ 15 or + VZ 0p/VZ 0 to VZ 4 VZ 7 or VZ 20 or VZ 13 or VZ 16 + + + V6 V4 or VZ 16 + or + + VZ 7 or + VZ 20 or + VZ 13
V5
to
Nota : The add-on modules mounted next to the switch body are main pole modules. Maximum of 3 main pole modules per switch body.
4/15
Presentation
Protection components
Mini-VARIO and VARIO switch disconnectors
Operators, handles and front plates
(for customer assembly)
KAp 1BZ VN 12, VN 20 V02V2 KCp 1YZ VZN 17, VZN 30 KCp 1LZ
KBp 1PZ
4
VZ 18, VZ 31 KAF 2PZ KCF 2PZ
KZ 74
KBF 3PZ
KDF 3PZ
KAF 3PZ
KCF 3PZ
4/16
References
Protection components
Mini-VARIO and VARIO switch disconnectors
Operators, handles and front plates
(for customer assembly)
b Marking on operator . b Padlockable operating handle (padlocks not supplied). b Degree of protection IP 65.
Handles and front plates for main and Emergency stop switch disconnectors
For switch body Operator Handle Reference Front plate Dimensions mm Yellow 45 x 45 Fixing 22.5 4 screws KCC 1YZ KCE 1YZ kg 0.050 0.040 Weight
VN 12, VN 20 V02V2
Yellow 60 x 60
22.5 4 screws
0.082 0.075
V3 and V4
Yellow 60 x 60
4 screws
KCF 2PZ
0.070
4
Yellow 90 x 90 4 screws KCF 3PZ (1) 0.160
V5 and V6
VN 12, VN 20 V02V2
Black, padlockable with up to 3 padlocks ( 4 to 8) Black, padlockable with up to 3 padlocks ( 4 to 8) Black, long, padlockable with up to 3 padlocks ( 4 to 8)
V3 and V4
Black 60 x 60
4 screws
KAF 2PZ
0.070
V5 and V6
Black 90 x 90
4 screws
0.160
(1) For door mounting of 63 and 80 A switch disconnectors, adapter plate KZ 106 must be ordered separately (see page 4/20).
4/17
Presentation (continued)
Protection components
Mini-VARIO and VARIO switch disconnectors
Operators, handles and front plates
(for customer assembly)
KAp 1BZ VN 12, VN 20 V02V2 KCp 1YZ VZN 17, VZN 30 KCp 1LZ
KBp 1PZ
4
VZ 18, VZ 31 KAF 2PZ KCF 2PZ
KZ 74
KBF 3PZ
KDF 3PZ
KAF 3PZ
KCF 3PZ
4/18
References (continued)
Protection components
Mini-VARIO and VARIO switch disconnectors
Operators, handles and front plates
(for customer assembly)
VN 12, VN 20 V02V2
V5 and V6
Yellow 90 x 90
4 screws
0.160
VN 12, VN 20 V02V2
V5 and V6
Black 90 x 90
4 screws
0.160
(1) For door mounting of 63 and 80 A switch disconnectors, adapter plate KZ 106 must be ordered separately (see next page).
4/19
References (continued)
Protection components
Mini-VARIO and VARIO switch disconnectors
Accessories
Reference VZ 8 VZ 9 VZ 10 VZ 26 VZ 27 VZ 28 VZ 29
VZ 26
For use on
Weight kg 0.100 0.130 0.075 0.125 0.170 0.215 0.170 0.215 0.177 0.020 Weight kg 0.205
Shaft extensions
300330 400430
1 1 1 1 1 1 5 5 Sold in lots of 5
V3 and V4
300320 400420
VZ 18 V5 and V6 330350 430450 Door interlock plates VN 12, VN 20 V02V2 V3V6 Front plate dimensions mm VN 12, VN 20 45 x 45 or V02V2 60 x 60 V3V6 V3 and V4 60 x 60 or 90 x 90 90 x 90 For use on
580585
Description
KZ 32
Plates for door mounting of handles with 4 screw fixing Adapter plate for switch disconnectors
5 5
KZ 81 KZ 106
0.010 0.075
580527
KZ 81
4/20
References (continued)
Protection components
Mini-VARIO and VARIO switch disconnectors
Accessories
Legend Front plate holder with silver coloured blank legend plate
812783
60 x 60
KZ 15
0.065
90 x 90
KZ 103
0.070
KZ 15
Front plate
45 x 45
20
KZ 14
0.060
60 x 60
10
KZ 16
0.065
90 x 90
KZ 101
0.070
KZ 14
20
KZ 76
0.020
580528
KZ 16
10
KZ 77
0.010
KZ 101 KZ 67
KZ 100
0.005
Seals
VN 12, VN 20
45 x 45
KZ 65
0.037
V02V2
60 x 60
KZ 66
0.033
V3 and V4
60 x 60
KZ 62
0.033
V3V6
90 x 90
KZ 67
0.064
812785
Tightening tool
Z01
0.050
Z01
4/21
Dimensions, mounting
Protection components
4
Dimensions
Switch disconnectors
Switch bodies VN 12, VN 20 Add-on modules VZN 12, VZN 20 Add-on modules VZN 11, VZN 14 VZN 05 and VZN 06
46,5
45,5
62
48 56
39
12
39
12
Mounting
Switch disconnector mounted on enclosure door
VN 12, VN 20 Single hole fixing
22,5 44 74,5
1,5...6 13
12,7
1,5...6
36
44
62,5
36
48
4/22
48
45,5
Protection components
4
Mounting (continued)
Switch disconnector mounted at back of enclosure with shaft extension VZN 17 or VZN 30 (clip-on mounting on 6 rail)
VN 12, VN 20 Single hole fixing 4 screw fixing
1,5...6
1,5...6
Shaft extension
VN 12, VN 20
VZN 17 VZN 30
Schemes
Switch body VN 12, VN 20
1/L1 3/L2 5/L3
4
Neutral pole module VZN 11 Auxiliary contact blocks VZN 05
13
VZN 06
21 22
2/T1
4/T2
6/T3
14
4/23
Dimensions, mounting
Protection components
4
Dimensions
Switch disconnectors
Switch bodies VOp, V0 to V2 Switch bodies V3 to V6
60
55 = H c G a
a V3, V4 60 V5, V6 90 Add-on modules VZ 7, VZ 20 b 83 125 c 65 90 G 48 68 H 48 68 5.5 5.5
74
48,5
20
VZ VZ VZ VZ
a 60 90 30
b 83 125 125
c 65 90 63
Mounting
Switch disconnector mounted on enclosure door
Single hole fixing V0p, V0 to V4 4 screw fixing V0p, V0 to V4 4 screw fixing 4 screw fixing 45 x 45 front plate 60 x 60 front plate V0p, V0 to V2 V0p, V0 to V4
65
1,5...6 12,7 3
1,5...6
1,5...6
22,5 44 72 44 c
c 60 65
36 37 c
36
48
90 x 90 front plate
1,5...6
94
68
65
Characteristics : pages 4/4 to 4/7 References : pages 4/8 to 4/21 Schemes : page 4/25
90
4/24
68
48
Protection components
4
Mounting (continued)
Switch disconnector mounted at back of enclosure
4 screw fixing V0p, V0 to V2 with shaft extension VZ 17 or VZ 30 (clip-on mounting on 6 rail possible for V0p to V2) Single hole fixing V3 to V4 with shaft extension VZ 18 or VZ 31 V5 and V6 with shaft extension VZ 18 or VZ 31
1,5...6
1,5...6
1,5...6
94
30
Shaft extension
VZ VZ VZ VZ
17 30 18 31
2 2 2 2
x 4.2 x 4.2 x5 x5
15 15 20 20
100
60
5,5 68 106
45 110
5,5 72
60
Schemes
Switch body
V02 and V01 V0 to V6
1/L1 3/L2 5/L3
13
21
45 83
45 74
13 14
14
22
2/T1
4/T2
6/T3
24
23
4/25
Selection guide
Protection components
Fuse protection
Applications
Fuse type
NF C or DIN
Cartridge fuses
1125 A
Device type
Fuse carriers
References
DF6, GK1 C, D, E, F
Pages
4/29
4/26
Motor protection
Yes
NF C or DIN
NF C, DIN, BS or UL
1125 A
11250 A
Fuse carriers
Switch-disconnector-fuses
GS1
4/34
4/27
Characteristics
Protection components
Fuse carriers
DF6 AB08
GK1 C
DF6 AB10
GK1 D
GK1 E
GK1 F
Environment
Conforming to standards NF C 61-201 IEC 60947-3 Protective treatment Ambient air temperature for operation with tubular links without derating Maximum tilt in relation to normal vertical mounting plane C TC - 50+70 23 NF C 61-201
Pole characteristics
Fuse size Rated operational voltage with tubular links, a.c. supply Maximum continuous current (for ambient air temperature y 40 C) (1) With tubular links With aM cartridge fuses V 8.5 x 31.5 480 8.5 x 31.5 480 10 x 38 690 10 x 38 690 14 x 51 690 22 x 58 690
A A A
20 10 20
20 10 20
32 25 30
32 25 30
50 50 40
With gG cartridge fuses Permissible short-circuit current (with tubular links) Maximum peak value (dynamic stress) Short-time rating (rms value cos = 0.35) Duration Cabling Maximum c.s.a. (without cable end) Number of conductors Flexible cable Solid cable Tightening torque
kA kA
8 4
8 4
8 4
8 4
8 4
8 4
ms
100
100
100
100
100
100
2 6 6
1 10 10 1.2
2 6 6
1 10 10 1.2
2 6 6
1 10 10 1.2
2 6 6
1 25 25 2
2 10 10
1 35 50 2
2 16 25
(1) For use in an installation with ambient temperature > 40 C, apply a derating coefficient equivalent to 120 ambient temperature ---------------------------------------------------------------------80
4/28
References
Protection components
Fuse carriers
533517
533518
Fuse carriers
Rated thermal current A 20 GK1 CF
(1)
Composition Sold in lots of Unit reference Weight
DF6 N10
533519
533520
12 12 6 6 4 3 12 12 6 6 4 3 12 12 6 6 4 3 12 12 6 6 4 3
DF6 AB08 DF6 N10 GK1 CC GK1 CD GK1 CF GK1 CH DF6 AB10 DF6 N10 GK1 DC GK1 DD GK1 DF GK1 DH GK1 GK1 GK1 GK1 GK1 GK1 GK1 GK1 GK1 GK1 GK1 GK1 EB EN EC ED EF EH FB FN FC FD FF FH
kg 0.070 0.080 0.152 0.142 0.213 0.294 0.070 0.080 0.152 0.142 0.213 0.294 0.130 0.140 0.273 0.263 0.394 0.536 0.230 0.250 0.480 0.460 0.690 0.940
32
10 x 38
DF6 AB10
GK1 DN 50 14 x 51
533521
533522
125
22 x 58
GK1 EN
GK1 EF
(3)
Sold in lots of 10 10 10 10 10 10 10 10 10 Unit reference GK1 AP2 GK1 AP3 GK1 AP4 GK1 AP3 GK1 AP5 GK1 AP6 GK1 AP4 GK1 AP6 GK1 AP9 Weight kg 0.002 0.003 0.004 0.004 0.004 0.006 0.004 0.006 0.007
GK1 APp
GK1 E
GK1 F
(1) Each pole can be marked. A groove is provided on the control lever for this purpose. Marking by means of AR1 Mp01 markers using positioning tool AT1 PA3. (2) N: neutral pole fitted with a locked tubular link as standard. (3) Strips are supplied with all the clips needed for assembling the fuse carriers together.
4/29
Dimensions, mounting
Protection components
4
Fuse carriers
Dimensions, mounting
Modular fuse carriers 20 A and 32 A
Mounting on rail AM1 DP200 DF6 AB, DF6 N10 GK1 pC, GK1 pD GK1 pF GK1 pH
36,5 81
38 a 7,5
a 60.5 64
17,5
2x17,5
3x17,5
4x17,5
1 pole 2, 3, 4 poles
40,5 95
45 a 7,5
1,5x17,5
3x17,5
4,5x17,5
6x17,5
1 pole 2, 3, 4 poles
a 78.5 82
47 120
44 a 15
2x17,5
4x17,5
6x17,5
8x17,5
a 78.5 82
4/30
Mounting, schemes
Protection components
4
Fuse carriers
Mounting
Modular fuse carriers 125 A
Mounting on pre-slotted plate AM1PA GK1 FB, FN GK1 FC, FD, FF, FH
AF1 EA4
AF1 EA4
50 88
26
100/110
a a1
GK1 a a1
FC 35 61
FD 35 61
100/110
FF 70 96
FH 105 131
Schemes
Modular fuse carriers
DF6 ABp DF6 N GK1 pC
N 1
4
3 4
GK1 pD
1 2
GK1 pF
1 3 5
GK1 pH
N 1 3 5
GK1 pB
GK1 pN
4/31
Selection
Protection components
Fuse carriers
Operation: safety
The fuse carrier performs two basic functions: b it isolates the downstream circuit by means of a visible break and wide opening contacts, b it holds the cartridge fuses designed to protect the installation against shortcircuits. The type of cartridge fuse needed to protect the circuit must be determined before selecting the fuse carrier.
Application
Solution
Rating
gG fuses aM fuses See standard NF C 15-100. Table 53 A paragraph 532-2-1 and table 52 C paragraph 523-1. Motors Motors Cartridge fuses 3 x 220 V 3 x 400 V type aM P in P in Size Rating kW A kW A A 9 32 15 28.5 10 x 38 32 11 39 22 44 14 x 51 50 22 75 37 73 22 x 58 80 30 103 55 105 22 x 58 125
Fuse carrier
Size
Use the fuse characteristics table opposite to select the correct fuse size according to: b the nominal current of the circuit to be protected, b the operational voltage.
Application Solution
4/32
Characteristics
Protection components
Fuse carriers
LS1 D323
GK1 Ep p p TC - 50+ 70 23
GK1 Fp p p TC - 50+ 70 23
Environment
Conforming to standards
Product certifications Protective treatment Ambient air temperature for operation with links without derating Maximum tilt in relation to normal vertical mounting plane
Pole characteristics
Fuse size Rated operational voltage with links. a.c. supply Maximum continuous current at ambient temperature y 40 C (1) (Min. cable /Ie) With tubular links With aM fuses With gG fuses V 10 x 38 690 10 x 38 690 14 x 51 690 22 x 58 690
mm 2/A 6/32 or 4/25 or 2.5/16 mm 2/A 6/32 or 4/22 or 2.5/20 mm 2/A 4/25 or 2.5/20 or 1.5/16 V A a 250. c 60 2.5
Type gG
Cabling
Connection by screw clamp terminals or connectors
Number and c.s.a. of conductors mm 2 Solid cable Flexible cable without cable end mm 2 mm 2 Flexible cable with cable end Connection Tightening torque Nm Min. 2x1 2 x 1.5 2x1 Max. 2x6 2x6 2x4 Min. Max. Min. 1 x 2.5 1 x 2.5 1 x 2.5 Connector 2 Max. 1 x 25 1 x 25 1 x 16 Min. 1 x 16 1 x 16 1 x 16 Connector 2 Max. 1 x 70 1 x 50 1 x 25
4/33
References
Protection components
Fuse carriers
500504_1
10 x 38 14 x 51
(4) 1
LS1 D32 GK1 EK GK1 EV GK1 ES GK1 EW GK1 FK GK1 FV GK1 FS GK1 FW
125 A
22 x 58
Without With
Without With
4
4-pole basic blocks
LS1 D32
812882
GK1 FK
500503_1
500505_1
Without With
LS1 D32
+ LA8 D324
4/34
References
Protection components
Fuse carriers
Operators and accessories
Operators
For fuse carrier Rating Number of poles 3 or 4 For mounting on Right-hand side Left-hand side
810886
Reference
Side handles
125 A GK1 AP07 GK1 AP08
External handles
32 A 3 or 4 Right-hand side Left-hand side 50 A 3 or 4 Right-hand side Left-hand side 125 A 3 or 4 Right-hand side Left-hand side LS1 D32005 (2) LS1 D32006 GK1 AP05 GK1 AP06 GK1 AP07 GK1 AP08 0.200 0.200 0.180 0.180 0.300 0.300
Links
Tubular links
For fuse carrier Rating 32 A 50 A 125 A Number of poles 3 or 4 3 or 4 3 or 4 Sold in lots of 10 10 10 Unit reference DK1 CB92 (4) DK1 EB92 (5) DK1 FA92 (5) Weight kg 0.007 0.012 0.020
(1) Fitted as standard on 32, 50 and 125 A fuse carriers type GK1. (2) Reference LS1 D32005 replaces reference DK1 FB005. (3) For the 125 A rating, use side handles GK1 AP07 or GK1 AP08. (4) For use on a neutral circuit, the tubular link can be interlocked with special device LA8 D25906 (sold in lots of 10). (5) 50 and 125 A fuse carriers type GK1 are fitted with an interlocked neutral tubular link as standard.
4/35
4/36
References
Protection components
Accessories
Combination blocks
10 10 10
Pitch mm 45 54 72
Reference GV2 G245 GV2 G254 GV2 G272 GV2 G345 GV2 G354 GV2 G445 GV2 G454 GV2 G472 GV2 G554 Unit reference GV1 G10 GV1 G09 LA9 E07 GV2 V03
Weight kg 0.036 0.038 0.042 0.058 0.060 0.077 0.085 0.094 0.100 Weight kg 0.005 0.040 0.005 0.092
3 tap-offs
45 54
4 tap-offs
45 54 72
5 tap-offs Description Protective end cover Terminal blocks Connection from the top Cover for terminal block Padlocking device Application
54 Sold in lots of 5 1
For unused busbar outlets For supply to one or more GV2 G busbar sets For mounting in modular panels 10 For use with up to 4 padlocks 1 (not supplied) 6 mm shank max Application
Reference LAD 322 LAD 323 LAD 324 Reference LAD 352
Upstream terminal block Downstream 16 mm2 terminal block Cable end reducer
4/37
Dimensions, mounting
Protection components
4
Fuse carriers
LS1 D32
Mounting on rail AM1 DP200 Panel mounting
On left-hand side
On right-hand side
14,2
87
89
84
89
45
2x5 22,5
40 57
17,5
45
45
17,5
40,5
29,5
4
45 82
95
20,5
45
a1 7,5 a 7,5
7,5
45 82
53 98
45
4,5
4,5
External operator GK1 AP05 right-hand, GK1 AP06 left-hand Panel cut-out 5 a1 3P 88 97
GK1 EK EM ES ET EV EW EX EY
a 3P 106 115
4P 141 132
4P 114 123
15 15
70
70
8 13 110 f
f 29114 29114
30
External operator, RH or LH side GK1 EK, EM, ES, ET GK1 EV, EW, EX, EY Mounting on pre-slotted plate AM1PA
a 4 47
AF1 EA4
GK1 a 3P 4P 70 105 a1 3P 4P 96 131
44 82
6 15
7,5
a1 a
55 35
(1)
44 82
a a1
Internal or external control GK1 AP07 RH, AP08LH Panel cut-out (for external control)
100/110
Fp
120
5
= = 12,5
4P 186 171 Characteristics : page 4/33 4P 156 171 References : pages 4/34 and 4/35
55
GK1
a 3P 136 151
a1 3P 121 136
== 8,5
==
55
8 25 110
f 35114 35114
30 f
External operator, RH or LH side GK1 FK, FM, FS, FT GK1 FV, FW, FX, FY Schemes : page 4/39
4/38
87
Schemes
Protection components
Fuse carriers
GK1 EK
13
5
14
24
6
5 6
3
14
22
GK1 ES
13 23 1 3 5
GK1 FK
1 3 5
GK1 FS
1 3 5
12
14
11
22
24
11
12
14
24
14
21
GK1 ET
13 23 N 1 3 5
GK1 FM
N 1 3 5
GK1 FT
N 1
14
12
14
14
24
14
11
12
14
11 22 14
24
GK1 EW
13 23 1 3 5
GK1 FV
1 3 5
GK1 FW
1 3 5
12
11
22
21
24
14
14
24
12
14
96
96
11
98
98
96
96
95
95
98
GK1 EX
13 23 N 1 3 5
14
95
14
96
98
96
95
GK1 FY
N 1 3 5
GK1 FX
N 1 3 5
95
98
12
14
11
24
22
24
12
14
11
96
96
98
95
95
98
21
95
98
21
4/39
Selection guide
Protection components
Switch-disconnector-fuses, 32 to 1250 A
Applications
GS1 switch-disconnector-fuses provide on-load breaking and making, safe isolation and They are used, in particular, on the incoming supply for control panels, for protecting and switching They provide simultaneous disconnection, together with all the other associated functions such as Their compact design means that they can also be fitted in small automation system equipment to
Fuse type
NF C or DIN
32 A
50 A
63 A
100 A
125 A
160 A
250 A
400 A
630 A
1250 A
Number of poles
3 3 + Nc
3 or 4
Fuse size
10 x 38 14 x 51 T000
22 x 58 22 x 58 T0 T00 T00
T1
T2
T3
T4
Front
Side
Side or front
Side or front
690 V
32 A
50 A
63 A
100 A
125 A
160 A
250 A
400 A
630 A
1250 A
Rated breaking capacity at 400 V, AC-23B Rated making capacity at 400 V, AC-23B Rated rms conditional short circuit current at 400 V, with gG (gI) fuses Switch-disconnector-fuse type references
GS1 DD
GS1 F
GS1 G
GS1 J
GS1 K or KK
GS1 L or LL
GS1 N
GS1 QQ
GS1 S
GS1 V
Pages
4/40
overcurrent protection. off main circuits (including Emergency stop). padlocking and interlocking. provide disconnect and protection functions on the incoming supply of equipment, generators or starters, including motors.
BS
32 A
63 A
100 A
160 A
200 A
250 A
315 A
400 A
630 A
800 A
1250 A
A1
A2-A3
A4 y 31 mm
A4-B1-B2
B1-B2
B1...B3
B1...B3
B1...B4
C1-C2
C1...C3
D1
Side
Side or front
32 A
63 A
100 A
160 A
200 A
250 A
315 A
400 A
630 A
800 A
1000 A
1280 A 1600 A 80 kA
2000 A 2500 A 80 kA
2520 A 3150 A 80 kA
3200 A 4000 A 80 kA
GS1 DDB
GS1 GB
GS1 JB
GS1 LB or LLB
GS1 MMB
GS1 NB
GS1 PPB
GS1 QQB
GS1 SB
GS1 TB
GS1 VB
4/50
4/41
General
Protection components
Switch-disconnector-fuses, 32 to 1250 A
Functions Functions
Breaking b Quick break and quick tripping mechanism. b Breaking mechanism independent of fuses. b Utilisation categories AC-23/690 V and DC-23/500 V.
Isolation b Upstream and downstream breaking of fuses. Up to 630 A: NFC/DIN, up to 800 A: BS Upstream breaking of fuses for 1250 A. b GS1 AN auxiliary contacts. b Contacts forced open in the event of welding.
b Blown fuse detection device. b Conditional short-circuit withstand voltage of 100 kA for all ratings.
b Handles with padlocking facility. b Interlocking of handles by means of lock. b Door interlock in I position. b Fuse covers fitted as standard on all ratings. b IPXXB terminal blocks fitted as standard up to 63 A, available as an option on other ratings. Information and testing b Up to 10 auxiliary contacts. b Test facility with auxiliary contacts GS1 ANT and handles GS1 AHT.
Product overview
BS fuses
4/42
v Opening and closing independent of operator speed. v Quality and durability of mechanical and electrical lives. v Durable performance in severe duty applications.
v On-load making and breaking of resistive, inductive or mixed resistive and inductive circuits. v Direct switching of motors.
v Double break isolation of the power circuit and safe replacement of fuses.
v Total isolation of power and control circuits to ensure safety of persons and equipment.
v Control circuit isolation. v Fully apparent break (up to 315 A rating). Open position cannot be indicated unless all contacts are actually open.
v Protection of distribution circuits and power switching circuits without significant current peak. v Protection of motors.
v Type 2 coordination (Iq > 50 kA) for motor starters consisting of fuses, contactor, relay.
v Equivalence between the breaking capacity of the fuses and the ability of the switch-disconnector-fuse to withstand this maximum capacity.
v Protection against single-phasing. v Use in installations where very high short-circuit currents can develop.
v Protection of persons.
v Early break, Open and Closed position signalling, and blown fuse signalling. Accessories Handles v Internal or external. v Mounted on right-hand side. v Mounted on left-hand side. v Mounted on front with door interlock. v Padlockable with up to 3 padlocks. v Lockable. v Black / Black or Yellow / Red.
Contacts v Addition of up to 8 auxiliary contacts GS1 AN suitable for isolation. Reversibility of these contacts to convert an N/C contact into an N/O contact and vice versa. v Control circuit test facility, off-load, with auxiliary contacts GS1 ANT used in conjunction with handles GS1 AHT. v Two auxiliary early break and O and I position signalling contacts. v Auxiliary blown fuse signalling contacts.
4/43
Characteristics
Protection components
Switch-disconnector-fuses, 32 to 1250 A for use with NF C or DIN fuses
Type
GS1 F
GS1 G
GS1 J
Environment
Conforming to standards Product certifications Protective treatment Flame resistance conforming to IEC 60695-2-1 IEC 60947-3 and 5, NF C 63-130, VDE 0660, NBN 63408 IEC 60269-1 and 2, NFC 63-210 and 63-211, VDE 0636-1, DIN 43620 ASEFA/LOVAG, KEMA, LROS, CEBEC TH 960 960 850
C C
Pole characteristics
Rated thermal current at 40 C (Ith) Fuse size Rated insulation voltage (Ui) Rated impulse withstand voltage (Uimp) Rated operational power Cat. AC-23A/B (1) a 400 V a 500 V a 690 V Rated operational current (Ie) Cat. AC-23A/B (1) a 400 V a 500 V a 690 V Cat. DC-23A/B (1) c 500 V (3) Short-circuit withstand I rms with protection by gG (gl) fuses Short-circuit making capacity I rms with protection by gG (gl) fuses Fuse ratings Rated breaking capacity I rms at 400 V Cat. AC-23B Rated making capacity I rms at 400 V Cat. AC-23B Mechanical durability Number of operating cycles Electrical durability Number of operating cycles Cat. AC/DC-23A/B (1) Cabling Cable c.s.a. min/max Bars min c.s.a./max width Tightening torque A V kV kW kW kW A A A A kA kA A A A 32 10 x 38 690 8 15 18.5 (2) 25 (2) 32 32 (2) 32 (2) 20 100 100 32 256 320 30 000 1500/300 2.5/16 3 50 14 x 51 750 8 25 33 45 50 50 50 40 100 100 50 400 500 10 000 1500 6/25 3.2 63 T000 750 8 33 45 55 63 63 63 40 100 100 63 500 630 10 000 1500 10/25 3.2 100 22 x 58 750 8 55 75 90 100 100 100 80 100 100 100 800 1000 10 000 1500 25/95 12
mm2 mm N.m
GS1 AM p11 and GS1 AM1 to AM4 early break and signalling contact characteristics
Rated thermal current at 40 C (Ith) Rated operational current (Ie) Cat. AC-15 Cat. DC-13 Durability Number of operating cycles Fuse protection gG Cabling A A A A mm 16 127 V 5; 230 V: 4; 400 /415 V: 3; 440 V: 2 24 V: 12; 48 V: 2; 110 V: 0.6; 220 V: 0.4 Mechanical: 1 000 000; electrical Cat. AC-15: 30 000 6 max Faston connectors: 1 x 6.35 or 2 x 2.8
(4)
20 230 V 10; 400/415 V: 8; 440 V: 6 48 V: 4; 110 V: 1.2; 220 V: 1 Mechanical: 30 000; electrical Cat. AC-15: 10 000 16 max Min: 1.5; max: 16
(1) Category A frequent operating cycles, category B infrequent operating cycles. (2) With tubular links. (3) 2 poles in series per phase. (4) Cannot be used on GS1 DD.
4/44
GS1 K
GS1 KK
GS1 L
GS1 LL
GS1 N
GS1 QQ
GS1 S
GS1 V
IEC 60947-3 and 5, NF C 63-130, VDE 0660, NBN 63408 IEC 60269-1 and 2, NFC 63-210 and 63-211, VDE 0636-1, DIN 43620 ASEFA/LOVAG, KEMA, LROS, CEBEC TH 960 850
125 22 x 58 750 8 63 90 90 125 125 100 100 100 100 125 1000 1250 10 000 1000 35/95 12
125 T00 750 8 63 90 90 125 125 100 100 100 100 125 1000 1250 10 000 1000 35/95 12
160 T0 750 8 90 110 110 160 160 125 125/80 100 100 160 1280 1600 10 000 1000/200 50/95 12
160 T00 750 8 90 110 110 160 160 125 125/80 100 100 160 1280 1600 10 000 1000/200 50/95 12
250 T1 750 8 132 160 220 250 250 250 160 100 100 250 2000 2500 10 000 1000/200 95/240 25
400 T2 750 8 220 220 220/295 400 315/315 250/315 200/315 100/50 100/50 315/400 3200 4000 10 000 1000/200 185/240 /45 25
630 T3 1000 12 355 355 295/400 630 500 315/400 400/630 100 100 630 5040 6300 5000 1000/200 2 x 150 / 2 x 300 2 x 30 x 5 / 63 44
1250 T4 1000 12 710 670/710 600/750 1250 900/1000 630/800 800/1000 100 100 1250 10 000 12 500 5000 500/100 / 4 x 185 2 x 60 x 5 / 100 44
16 127 V: 5; 230 V: 4; 400 /415 V: 3; 440 V: 2 24 V: 12; 48 V: 2; 110 V: 0.6; 220 V: 0.4 Mechanical: 1 000 000; electrical Cat. AC-15: 30 000 6 max Faston connectors: 1 x 6.35 or 2 x 2.8
20 230 V: 10; 400 /415 V: 8; 440 V: 6 48 V: 4; 110 V: 1.2; 220 V: 1 Mechanical: 30 000; electrical Cat. AC-15: 10 000 16 max Min: 1.5; Max: 16
4/45
Characteristics
Protection components
Switch-disconnector-fuses, 32 to 1250 A for use with BS fuses
Type
GS1 GB
GS1 JB
Environment
Conforming to standards Product certifications Protective treatment Flame resistance conforming to IEC 60695-2-1 IEC 60947-3 and 5, NF C 63-130, VDE 0660, NBN 63408 IEC 60269-1 and 2, NFC 63-210 and 63-211, VDE 0636-1, DIN 43620 ASEFA/LOVAG, KEMA, pending: LROS TH 960 850
C C
Pole characteristics
Rated thermal current at 40 C (Ith) Fuse size Rated insulation voltage (Ui) Rated impulse withstand voltage (Uimp) Rated operational power Cat. AC-23A/B (1) a 400 V a 500 V a 690 V Rated operational current (Ie) Cat. AC-23A/B (1) a 400 V a 500 V a 690 V Cat. DC-23A/B (1) c 500 V (2) Short-circuit withstand I rms with protection by BS fuses Short-circuit making capacity I rms with protection by BS fuses Fuse ratings Rated breaking capacity I rms at 400 V Cat. AC-23B Rated making capacity I rms at 400 V Cat. AC-23B Mechanical durability Number of operating cycles Electrical durability Number of operating cycles Cat. AC/DC-23A/B (1) Cabling Cable c.s.a. min/max Bars min c.s.a./max width Tightening torque A V kV kW kW kW A A A A kA kA A A A 32 A1 690 8 15 18.5 25 32 32 32 20 80 80 32 256 320 30 000 1500/300 2.5/16 3 63 A2-A3 750 8 30 40 55 63 63 63 40 100 100 63 500 630 10 000 1500/300 10/25 3.2 100 A4 y 31 mm 750 8 51 63 90 100 100 100 100 100 100 100 800 1000 10 000 1500/300 25/95 12
mm2 mm N.m
GS1 AM p11 and GS1 AM1 to AM4 early break and signalling contact characteristics
Rated thermal current at 40 C (Ith) Rated operational current (Ie) Cat. AC-15 Cat. DC-13 Durability Number of operating cycles Fuse protection gG Cabling A A A A mm 16 127 V 5; 230 V: 4; 400 /415 V: 3; 440 V: 2 24 V: 12; 48 V: 2; 110 V: 0.6; 220 V: 0.4 Mechanical: 1 000 000; electrical Cat. AC-15: 30 000 6 max Faston connectors: 1 x 6.35 or 2 x 2.8
(1) Category A frequent operating cycles, category B infrequent operating cycles. (2) 2 poles in series per phase. (3) Fit switch-disconnector-fuses GS1 LB with B1 or B2 fuses and GS1 LLB with A4 fuses.
4/46
GS1 NB
GS1 PPB
GS1 QQB
GS1 SB
GS1 TB
GS1 VB
IEC 60947-3 and 5, NF C 63-130, VDE 0660, NBN 63408 IEC 60269-1 and 2, NFC 63-210 and 63-211, VDE 0636-1, DIN 43620 ASEFA/LOVAG, KEMA, pending: LROS TH 960 850
160 A4, B1-B2 (3) 750 8 80 110 110 160 160 125 125 80 80 160 1280 1600 10 000 1000/200 50/95 12
200 B1-B2 750 8 100 140 150 200 200 160 125 80 80 200 1600 2000 10 000 1000/200 50/95 12
250 B1...B3 750 8 132 160 220 250 250 250 160 80 80 250 2000 2500 10 000 1000/200 95/240 25
315 B1...B3 750 8 132 160 220 250 250 250 160 80 55 315 2000 2500 10 000 1000/200 95/240 25
400 B1...B4 1000 12 220 400 220/295 400 315 250/315 200/315 80 80/50 400 3200 4000 8000 1000/200 185/240 / 40 25
630 C1-C2 1000 12 355 355 295/400 630 500 315/400 400/630 100 630 5040 6300 6000 1000/200 2 x 150 / 2 x 300 2 x 30 x 5 / 63 44
800 C1...C3 1000 12 450 450 600/750 800 630 630/800 800 100 800 6400 8000 6000 500/100 2 x 60 x 5 / 63 44
1250 D1 1000 12 560 560 600 1000 800 630 800/1000 100 1250 10 000 8000 6000 500/100 / 4 x 185 2 x 60 x 5 / 100 44
16 127 V: 5; 230 V: 4; 400 /415 V: 3; 440 V: 2 24 V: 12; 48 V: 2; 110 V: 0.6; 220 V: 0.4 Mechanical: 1 000 000; electrical Cat. AC-15: 30 000 6 max Faston connectors: 1 x 6.35 or 2 x 2.8
20 230 V: 10; 400 /415 V: 8; 440 V: 6 48 V: 4; 110 V: 1.2; 220 V: 1 Mechanical: 30 000; electrical Cat. AC-15: 10 000 16 max Min: 1.5; max: 16
4/47
References
Protection components
Switch-disconnector-fuses, 32 to 1250 A for use with NF C or DIN fuses
532783
For external operators mounted on RH or LH side, and front-mounted internal or external operators
10 x 38 3 3 + Nc (1) GS1 DD3 GS1 DD4
125
Size 0 Size 00
4
532785
3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4
GS1 FD3 GS1 FD4 GS1 GD3 GS1 GD4 GS1 JD3 GS1 JD4 GS1 KD3 GS1 KD4 GS1 KKD3 GS1 KKD4 GS1 LD3 GS1 LD4 GS1 LLD3 GS1 LLD4 GS1 ND3 GS1 ND4 GS1 QQD3 GS1 QQD4 GS1 SD3 GS1 SD4 GS1 VD3 GS1 VD4
0.900 1.100 1.100 1.400 1.700 2.100 1.700 2.100 1.700 2.100 2.200 2.800 1.700 2.100 3.500 4.500 4.700 6.600 16.500 20.500 27.500 34.500
160
Size 0 Size 00
Size 1 Size 2
3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4
GS1 FG3 GS1 FG4 GS1 GG3 GS1 GG4 GS1 JG3 GS1 JG4 GS1 KG3 GS1 KG4 GS1 KKG3 GS1 KKG4 GS1 LG3 GS1 LG4 GS1 LLG3 GS1 LLG4 GS1 NG3 GS1 NG4 GS1 QQG3 GS1 QQG4
0.900 1.100 1.100 1.400 1.700 2.100 1.700 2.100 1.700 2.100 2.200 2.800 1.700 2.100 3.500 4.500 4.700 6.600
4/48
References (continued)
Protection components
Switch-disconnector-fuses, 50 to 1250 A for use with NF C or DIN fuses
532787
4/49
References
Protection components
Switch-disconnector-fuses, 32 to 1250 A for use with BS fuses
532788
For external operators mounted on RH or LH side, and front-mounted internal or external operators
A1 3 3 + Nc (1) GS1 DDB3 GS1 DDB4
A2-A3
250 315
4
GS1 NBR3
3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 3+N 3 4
GS1 GBR3 GS1 GBR4 GS1 JBR3 GS1 JBR4 GS1 LLBR3 GS1 LLBR4 GS1 LBR3 GS1 LBR4 GS1 MMBR3 GS1 MMBR4 GS1 NBR3 GS1 NBR4 GS1 PPBR3 GS1 PPBR4 GS1 QQBR3 GS1 QQBR4 GS1 SBR3 GS1 SBR4 GS1 TBR3 GS1 TBR4 GS1 VBR3 GS1 VBR4
1.100 1.400 1.700 2.100 2.200 2.900 2.200 2.900 2.200 2.900 3.500 4.500 3.500 4.500 4.700 6.600 17.500 21.500 22.000 26.500 27.500 34.500
A1 A2-A3 A4 y 31 mm A4 B1-B2
100 160
GS1 GB3
3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4
GS1 DB3 GS1 DB4 GS1 GB3 GS1 GB4 GS1 JB3 GS1 JB4 GS1 LLB3 GS1 LLB4 GS1 LB3 GS1 LB4 GS1 MMB3 GS1 MMB4 GS1 NB3 GS1 NB4 GS1 PPB3 GS1 PPB4 GS1 QQB3 GS1 QQB4
1.200 1.400 1.400 1.700 2.000 2.400 2.200 2.900 2.500 3.200 2.500 3.200 3.800 4.800 3.800 4.800 4.500 6.800
4/50
References
Protection components
Switch-disconnector-fuses, 32 to 1250 A
Auxiliary and signalling contacts
532791
GS1 AM1pp
532792
Standard contacts
50...400 GS1 AM1p11 1 N/C + 1 N/O 2 N/C + 2 N/O GS1 AN11 (5) GS1 AN22 (5)
Auxiliary blown fuse signalling contacts for use with NF C and DIN fuses (7)
Type of contact
532793
1st C/O
Switch rating A 50 100 and 125 160 250 and 400 630 1250
Number of poles 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4
Reference GS1 GS1 GS1 GS1 GS1 GS1 GS1 GS1 GS1 GS1 GS1 GS1 GS1 GS1 GS1 GS1 AF1 AF1 AF23 AF24 AF33 AF34 AF43 AF44 AF63 AF64 AF73 AF74 AF AF AFF AFF
GS1 AM1
2nd C/O
50...400 630...1250
Weight kg 0.030 0.030 0.040 0.050 0.050 0.060 0.060 0.060 0.070 0.070 0.070 0.070 0.020 0.020 0.020 0.020
532794
GS1 ANp
(1) For use with front or side-mounted external operator. (2) For use only with front-mounted internal operator. (3) Except for switch-disconnector-fuses with operator mounted on left-hand side. (4) Reversible add-on attachments for converting an N/C contact to an N/O contact and vice versa. (5) For switch-disconnector-fuses with external operator mounted on left-hand side, add suffix G to the reference. Example: GS1 AN11G. (6) Provides Test function only with handles GS1 AHT ppp. (7) BS fuses are not available with striker.
4/51
GS1 AH310...340
GS1 AH210...240
50...400A
630...1250A
GS1 AH030
4/52
References
Protection components
Switch-disconnector-fuses, 32 to 1250 A
Side-mounted operators
Side-mounted operators
Switch rating A 50 and 63 100...400 630...1250 Type of operator Colour of handle/front plate Reference Weight kg 0.050 0.090 0.300
(1) Lockable with device GS1 AX11 to be ordered separately. (2) Lockable with device GS1 AX31 to be ordered separately. (3) Lockable with device GS1 AX21 to be ordered separately. (4) For switch-disconnector-fuses with NF C and DIN fuses.
4/53
50...400A
GS1 AH110...140
GS1 AH150...160
630...1250A
GS1 AH040
4/54
References
Protection components
Switch-disconnector-fuses, 32 to 1250 A
Front-mounted operators
Front-mounted operators
Switch rating A 32 630...1250 Type of operator Colour of handle/front plate Reference Weight kg 0.045 0.600
Handles for front-mounted external operators, padlockable, IP 65. Door interlock in I position (4)
32 50 and 63 100...400 630...1250 Lockable (3) in "O" position Lockable (3) in "O" position Lockable (1) in "O" position Black/Black Red/Yellow Black/Black Red/Yellow Black/Black Red/Yellow Black/Black Red/Yellow GS1 GS1 GS1 GS1 GS1 GS1 GS1 GS1 AH101 AH102 AH110 AH120 AH130 AH140 AH150 AH160 0.160 0.160 0.320 0.320 0.350 0.350 0.700 0.700
Handles for front-mounted external operators, padlockable, with test facility IP 65. Door interlock in I position (4)
50 and 63 100...400 Lockable (3) in "O" position Lockable (3) in "O" position Black/Black Red/Yellow Black/Black Red/Yellow GS1 GS1 GS1 GS1 AHT110 AHT120 AHT130 AHT140 0.320 0.320 0.350 0.350
(1) Lockable with device GS1 AX11 to be ordered separately. (2) Lockable with device GS1 AX21 to be ordered separately. (3) Lockable with device GS1 AX31 to be ordered separately. (4) Door interlock can be overridden with a tool on ratings up to 400 A.
4/55
References
Protection components
Switch-disconnector-fuses, 32 to 1250 A
Accessories
532797
4/56
References (continued)
Protection components
Switch-disconnector-fuses, 32 to 1250 A
Accessories
AV1 AV2 AV33 AV34 AV43 AV44 AV53 AV54 AV63 AV64 AV73 AV74
(1) Fitted as standard on these switch-disconnector-fuses. (2) For switch-disconnector-fuses fitted with internal or external operators mounted on right-hand side.
4/57
Dimensions
Protection components
Switch-disconnector-fuses, 32 to 1250 A
GS1 DD (32 A)
Front-mounted internal operator
98 96 44 19 6 37,5 15 35
fix. 79,5
45
65 84
98
21,5 21,5
5,2 17
GS1 DD (32 A)
Front-mounted external operator
14
Accessories
GS1 AM p11
46,5
37,5
15
65
64
18
14
90 I
(1) With 1 or 2 GS1 AM1pp (2) With 3 or 4 GS1 AM1pp External RH side-mounted operator
GS1 AM1pp
I mini 36 46,5 19 6 90 65
O = 64 9 24 24 65
Door cut-out
For external front-mounted and LH side-mounted operator Fixing by 2 4 screws Fixing by M22 nut For external RH side-mounted operator Fixing by 2 4 screws Fixing by M22 nut
90 2 4,5 31 22,5 3
50
O 12,7
50
3
90
4/58
12,7
I
2 4,5 31 22,5
Dimensions (continued)
Protection components
Switch-disconnector-fuses, 32 to 1250 A
134 c 26 P P
106,5
(1)
18
36 36 38
120,5
144
106
144
127
24 31
a 114 141 129 161 129 161 c 87 87 116.5 116.5 92.5 92.5 G 27 54 32 64 32 64
J G a
J 29 29 34 34 34 34
J1 53 38 36 19
J1 58 58 63 63 63 63 P 27 27 32 32 32 32
31 173
3P 4P 3P 4P 3P 4P
141
(2)
162
53
(1)
70
70,5
31
106
127
126,5
(1) GS1 F: min 60, max 68. GS1 G and GB: min 65, max 73. Without shaft extension
31
36
(1)
70
70
(1)
(2) 36,5
70
(1)
36
65,5 36,5
70,5
106
(1) GS1 F: min 94, max 165. GS1 G: min 124, max 165. GS1 GB: min 100, max 165. (2) GS1 F: 57.5 ; GS1 G and GB: 62.5.
GS1
External front and side-mounted operator Door cut-out
50
50
126,5
127
4/59
Dimensions (continued)
Protection components
Switch-disconnector-fuses, 32 to 1250 A
GS1 MMB (200 A), N or NB (250 A), PPB (315 A) and QQ (400 A)
Side-mounted internal operator
173 c
c
(1)
53 P P
(1)
75
162
141
b1
53
19,5 31
a 190 240 148 184 190 240 c 136.5 136.5 126.5 126.5 123 123 G 50 100 36 72 50 100
G a
H 140 140 127 127 140 140
J1
31
J 50 50 38 38 50 50 J1 90 90 74 112 90 90 P 50 50 36 36 50 50
G a
J1
173
a 250 310 271 337 b 195 195 205 205 b1 166 166 174 174 c 146 146 149 149 G 60 120 60 132
GS1 L
J 60 60 66 66
P 60 60 66 66
GS1 MMB (200 A), N or NB (250 A), PPB (315 A) and QQ (400 A)
Side-mounted external operator
31
(1)
70
126,5
31
(1)
70
GS1 MMB (200 A), N or NB (250 A), PPB (315 A) and QQ (400 A)
Front-mounted external operator
70
(1)
(2)
36,5
70
(2)
(1)
36,5
126,5
(1) GS1 KK, LL: min 134, max 165. GS1 L: min 144, max 165. GS1 LB, LLB: min 130, max 165. (2) GS1 KK, L and LL: 66,5. GS1 LB, LLB: 80.5 . General : pages 4/42 and 4/43 Characteristics : pages 4/44 to 4/47
(1) GS1 MMB, N (3P): 90.5. GS1 MMB, N (4P): 114.5. GS1 PPB, QQ: 121. (2) Min 154, max 225. References : pages 4/48 to 4/57 Schemes : page 4/63
4/60
126,5
75
19,5
Dimensions (continued)
Protection components
Switch-disconnector-fuses, 32 to 1250 A
(1)
250
7 72 268
a 421.5 501.5 421.5 501.5 a1 345.5 425.5 345.5 425.5 b 300 300 320 320 b1 85 85 65 65
b1 M
b 260
R 80 80 80 a
J 19.5 99.5 19.5 99.5
44,5
150
143 (2)
96
21
GS1 S GS1 TB
3P 4P 3P 4P
M 20 20 30 30
(1) Terminal cover. (2) Without shaft extension. Minimum length with shaft extension 143 + 27.
4
Side-mounted external operator
GS1 V (1250 A)
Side-mounted internal operator
190 7
89,5 106 16
a1 G 250 74 76
(1)
183
9 187 330
a 522 641
72
363 250
43 120
120 a
120 62
143 (2)
96 21
GS1 V
3P 4P
a1 437 557
G 345 465
(1) Protective screen for connector plates. (2) Without shaft extension. Minimum length with shaft extension: 143 + 27.
GS1 V (1250 A)
Connector plate
50
25
50
25 = =
(1)
4/61
Dimensions (continued)
Protection components
Switch-disconnector-fuses, 32 to 1250 A
(1)
85 M1
50
250
b1
7 72 348
a 470 550 470 550 a1 345.5 425.5 345.5 425.5 b 300 300 320 320
M1
21 96
R 80 80 80 a R1
156
GS1 S
GS1 TB
3P 4P 3P 4P
b1 85 85 65 65
M1 20 20 26.5 26.5
R 45.5 34.5
R1 44.5 44.5
(1) Terminal cover (2) Without shaft extension. Minimum length with shaft extension: add 27 (3) Shortened shaft
GS1 V (1250 A)
Front-mounted internal operator Front-mounted external operator
330 106 7 16
a1 G 250 74 76 38,5
183
363
190
(1)
433
72
250
43 120
120
120 a
150 62 181,5
GS1 V a a1 3P 561 437 4P 681 557 (1) Protective screen, front-mounted (fitted as standard) (2) Without shaft extension. Minimum length with shaft extension: add 27. G 345 465 Note : For switch-disconnector-fuses GS1 S (630 A) and GS1 V (1250 A) with external operator, see page 4/61 for the door cut-out and connector plate. General : pages 4/42 and 4/43 Characteristics : pages 4/44 to 4/47 References : pages 4/48 to 4/57 Schemes : page 4/63
4/62
Schemes
Protection components
Switch-disconnector-fuses, 32 to 1250 A
3-pole GS1
32 A
1/L1 3/L2 5/L3
50 to 1250 A
1/L1 3/L2 4/T2 3/L2 5/L3 5/L3 6/T3 6/T3 8/T3 7/L3
2/T1
4/T2
4-pole GS1
32 A
1/L1 3/L2 5/L3 7/L3
6/T3
2/T1
1/L1
2/T1
50 to 1250 A
4/T2
2/T1
4/T2
6/T3
Auxiliary contacts
GS1 AM110
3
8/T3
4
GS1 AM211
12 14 22 24 21
GS1 AM101
1
GS1 AM111
12 14
GS1 AF 1 C/O
2 4
1 N/C + 1 N/O
13 21
14
22
11
11
4/63
References
4 0
Protection components
Switch-disconnector-fuses for the North American market conforming to UL and CSA standards, 30 to 800 A
All GS1 switch-disconnector-fuses for the North American market are certified UL98 and CSA 22.2 N 4.
105847
Switch rating A 30
Reference
(1) For use in conjunction with shaft extension GS1 AE7 or GS1 AE71, to be ordered separately. (2) For use in conjunction with shaft extension GS1 AE8 or GS1 AE81, to be ordered separately.
4/64
References (continued)
4 0
Protection components
Switch-disconnector-fuses for the North American market conforming to UL and CSA standards, 30 to 800 A
Switch-disconnector-fuse bodies
Switch rating A 30 60 100 200 400 Fuse size Number of poles Reference Weight kg CC J J J J J 3 3 3 3 3 3 GS1 EEU3 GS1 EU3 GS1 GU3 GS1 JU3 GS1 MU3 GS1 QU3 1.200 2.000 1.400 2.000 3.800 4.500
4/65
References
Protection components
Cartridge fuses type aM
For protection of equipment with current peaks
Fuse type
Rating
Sold in lots of
812889
10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10
Fuses without striker Unit Weight reference kg DF2 BA0100 0.010 DF2 BA0200 0.010 DF2 BA0400 0.010 DF2 BA0600 0.010 DF2 BA0800 0.010 DF2 BA1000 0.010 DF2 CA001 DF2 CA002 DF2 CA005 DF2 CA01 DF2 CA02 DF2 CA04 DF2 CA06 DF2 CA08 DF2 CA10 DF2 CA12 DF2 CA16 DF2 CA20 DF2 CA25 DF2 CA32 DF2 EA002 DF2 EA005 DF2 EA01 DF2 EA02 DF2 EA04 DF2 EA06 DF2 EA08 DF2 EA10 DF2 EA12 DF2 EA16 DF2 EA20 DF2 EA25 DF2 EA32 DF2 EA40 DF2 EA50 DF2 DF2 DF2 DF2 DF2 DF2 DF2 DF2 DF2 DF2 FA04 FA06 FA08 FA10 FA16 FA20 FA25 FA32 FA40 FA50 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.020 0.020 0.020 0.020 0.020 0.020 0.020 0.020 0.020 0.020 0.020 0.020 0.020 0.020 0.020 0.045 0.045 0.045 0.045 0.045 0.045 0.045 0.045 0.045 0.045 0.045 0.045 0.045 0.045
Fuses with striker Unit Weight reference kg DF3 EA02 DF3 EA04 DF3 EA06 DF3 EA08 DF3 EA10 DF3 EA12 DF3 EA16 DF3 EA20 DF3 EA25 DF3 EA32 DF3 EA40 DF3 EA50 DF3 DF3 DF3 DF3 DF3 DF3 DF3 DF3 DF3 DF3 FA04 FA06 FA08 FA10 FA16 FA20 FA25 FA32 FA40 FA50 0.020 0.020 0.020 0.020 0.020 0.020 0.020 0.020 0.020 0.020 0.020 0.020 0.045 0.045 0.045 0.045 0.045 0.045 0.045 0.045 0.045 0.045 0.045 0.045 0.045 0.045
Cylindrical 10 x 38
a 500
812888
DF2 EA ppp
4
Cylindrical 14 x 51
812890
a 400
a 690
a 500 DF3 EA pp
812887
DF2 FApp
812891
a 500
DF3 FApp
a 400
4/66
References (continued)
Protection components
Cartridge fuses type aM
For protection of equipment with current peaks
Fuse type
Rating
Sold in lots of
533330
Blade size 00
DF2 GApppp
A 16 20 25 32 40 50 63 80 100 125 50 63 80 100 125 160 200 160 200 250 315 250 315 400 500 400 500 630 630 800 1000 1250
3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 1 1 1 1
Fuses without striker Unit Weight reference kg DF2 FGA16 0.160 DF2 FGA20 0.160 DF2 FGA25 0.160 DF2 FGA32 0.160 DF2 FGA40 0.160 DF2 FGA50 0.160 DF2 FGA63 0.160 DF2 FGA80 0.160 DF2 FGA100 0.160 DF2 FGA125 DF2 GA1051 DF2 GA1061 DF2 GA1081 DF2 GA1101 DF2 GA1121 DF2 GA1161 DF2 GA1201 DF2 HA1161 DF2 HA1201 DF2 HA1251 DF2 HA1311 DF2 JA1251 DF2 JA1311 DF2 JA1401 DF2 JA1501 DF2 KA1401 DF2 KA1501 DF2 KA1631 DF2 LA1631 DF2 LA1801 DF2 LA1101 DF2 LA1251 0.160 0.230 0.230 0.230 0.230 0.230 0.230 0.230 0.400 0.400 0.400 0.400 0.560 0.560 0.560 0.560 0.850 0.850 0.850 1.900 1.900 1.900 1.900
Fuses with striker Unit Weight reference kg DF4 GA1121 DF4 GA1161 DF4 GA1201 DF4 HA1201 DF4 HA1251 DF4 HA1311 DF4 JA1311 DF4 JA1401 DF4 JA1501 DF4 KA1501 DF4 KA1631 DF4 LA1631 DF4 LA1801 DF4 LA1101 DF4 LA1251 0.230 0.230 0.230 0.400 0.400 0.400 0.560 0.560 0.560 0.850 0.850 1.900 1.900 1.900 1.900
533331
DF4 GApppp
Blade size 1
a 500
Blade size 2
a 500
Blade size 3
533332
a 500
Blade size 4
a 500
DF2 JApppp
a 400
4/67
References
Protection components
Cartridge fuses type gG
Fuse type
Rating
Sold in lots of
812897
812896
A 1 2 4 6 8 10 12 16 20 2 4 6 8 10 12 16 20 25 32 4 6 10 16 20 25 32 40 50 10 20 25 32 40 50 63 80 100
10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10
Fuses without striker Unit Weight reference kg DF2 BN0100 0.010 DF2 BN0200 0.010 DF2 BN0400 0.010 DF2 BN0600 0.010 DF2 BN0800 0.010 DF2 BN1000 0.010 DF2 BN1200 0.010 DF2 BN1600 0.010 DF2 BN2000 0.010 DF2 CN02 DF2 CN04 DF2 CN06 DF2 CN08 DF2 CN10 DF2 CN12 DF2 CN16 DF2 CN20 DF2 CN25 DF2 CN32 DF2 EN04 DF2 EN06 DF2 EN10 DF2 EN16 DF2 EN20 DF2 EN25 DF2 EN32 DF2 EN40 DF2 EN50 DF2 FN10 DF2 FN20 DF2 FN25 DF2 FN32 DF2 FN40 DF2 FN50 DF2 FN63 DF2 FN80 DF2 FN100 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.020 0.020 0.020 0.020 0.020 0.020 0.020 0.020 0.020 0.045 0.045 0.045 0.045 0.045 0.045 0.045 0.045 0.045
Fuses with striker Unit Weight reference kg DF3 EN04 DF3 EN06 DF3 EN10 DF3 EN16 DF3 EN20 DF3 EN25 DF3 EN32 DF3 EN40 DF3 FN10 DF3 FN20 DF3 FN25 DF3 FN32 DF3 FN40 DF3 FN50 DF3 FN63 DF3 FN80 DF3 FN100 0.020 0.020 0.020 0.020 0.020 0.020 0.020 0.020 0.045 0.045 0.045 0.045 0.045 0.045 0.045 0.045 0.045
DF2 ENpp
Cylindrical 10 x 38
a 500
812898
812895
812899
4/68
References (continued)
Protection components
Cartridge fuses type gG
Fuse type
Rating
Sold in lots of
533333
Blade size 00
DF2 GNpppp
A 10 16 20 25 32 40 50 63 80 100 125 160 50 63 80 100 125 160 160 200 250 250 315 400 500 630 800 1000 1250
10 10 10 10 10 10 10 10 10 10 10 10 3 3 3 3 3 3 3 3 3 3 3 3 3 3 1 1 1
Fuses without striker Unit Weight reference kg DF2 FGN10 0.160 DF2 FGN16 0.160 DF2 FGN20 0.160 DF2 FGN25 0.160 DF2 FGN32 0.160 DF2 FGN40 0.160 DF2 FGN50 0.160 DF2 FGN63 0.160 DF2 FGN80 0.160 DF2 FGN100 0.160 DF2 FGN125 0.160 DF2 FGN160 0.160 DF2 GN1051 DF2 GN1061 DF2 GN1081 DF2 GN1101 DF2 GN1121 DF2 GN1161 DF2 HN1161 DF2 HN1201 DF2 HN1251 DF2 JN1251 DF2 JN1311 DF2 JN1401 DF2 KN1501 DF2 KN1631 DF2 LN1801 DF2 LN1101 DF2 LN1251 0.230 0.230 0.230 0.230 0.230 0.230 0.400 0.400 0.400 0.560 0.560 0.560 0.850 0.850 1.900 1.900 1.900
Fuses with striker Unit Weight reference kg DF4 GN1121 DF4 GN1161 DF4 HN1201 DF4 HN1251 DF4 JN1311 DF4 JN1401 DF4 KN1501 DF4 KN1631 DF4 LN1801 DF4 LN1101 DF4 LN1251 0.230 0.230 0.400 0.400 0.560 0.560 0.850 0.850 1.900 1.900 1.900
533334
Blade size 0
a 500
Blade size 2
533335
a500
a 500
a 500
4/69
Contents
5 - Contactors
Selection guides . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 5/2 b General, selection of TeSys contactors . . . . . . . . . . . . . . . . . . . . . . . pages 5/156
5/0
b Reversing contactors v 115 to 265 A in category AC-3, costumer assembly . . . . . . . . . . . . page 5/104 v 200 to 350 A in category AC-1, customer assembly . . . . . . . . . . . . page 5/105 v Components for assembling reversing contactors . . . . . pages 5/106 and 5/116 v Instantaneous contact blocks and accessories . . . . . . . . . . . . . . . . page 5/111 b Coils for contactors TeSys LCp F . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5/118
Modular equipment
Selection guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5/236 b Standard contactors, type GC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5/238 b Impulse relays, type GF 16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5/250 b Dual tariff contactors, type GY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5/256
5/1
Selection guide
TeSys contactors
Applications
Equipment requiring low consumption contactors which can be switched directly from solid state outputs
AC-3 AC-1
6A 12 A
6...16 A 20 A
9150 A 25200 A
115800 A
7501800 A
6...12 A 20 A
925 A 2040 A
2001600 A 8002750 A
690 V
690 V
690 V
1000 V
1000 V
690 V
690 V
Number of poles
2 or 3
3 or 4
3 or 4
2, 3 or 4
14
3 or 4
LC1 SK LP1 SK
LC1 D
LC1 F
LC1 B
LP4 K
LC1 D
Pages
5/11
5/2
Motors, resistive circuits, rotor short-circuiting devices, electro lifting magnets, hoisting, mines, c motors, high operating rates. Variable composition bar mounted contactors.
Induction heating, heating of metal or of a metal part in a channel or crucible furnace by induction of a.c. currents. Contactors for induction heating applications
Protection of reversing variable speed controllers for d.c. motors. Fast acting contactors.
1501800 A 2502750 A
80...1800 A 802750 A
8016 300 A
12630 A 25850 A
1000 V
3000 V
690 V or 1000 V
a 1000 V c 1050 V 2 or 4
14
18
3 or 4
CR1 F CR1 B
CVp
CEp CSp CG p
CR3 pB
5/218 to 5/227
5/3
Selection guide
TeSys contactors
From 6 to 16 A
Applications
6A 12 A
6A
690 V
Number of poles
2 or 3
5
Add-on auxiliary contact blocks
1000 V
Front Side Front time delay Front dust and damp protected
Up to 2 N/C or N/O
Class 10 A Class 20 A
0.1116 A
Suppressor modules
Varistor or diode
a c
LC1 SK LP1 SK
a c
Pages
5/4
9A 20 A
12 A
16 A
3 or 4
2.2 kW 4 kW 4 kW 4 kW 4 kW
3 kW 5.5 kW 5.5 kW 4 kW 4 kW
LC1 K16
LC2 K16
5/5
Characteristics
TeSys contactors
TeSys k contactors and reversing contactors
Environment characteristics
Conforming to standards Product certifications Operating positions LCp and LPp K06 to K12 IEC 60947, NF C 63-110, VDE 0660, BS 5424 UL, CSA Vertical axis Horizontal axis
90
90
180
Without derating Connection Screw clamp terminals Min. 1 x 1.5 1 x 0.75 1 x 0.34 1 x 0.75 1 x 0.75 2 x 2.8 or 1 x 6.35 4 mm x 35 microns N.m 0.81.3
90
Without derating Max. 2x4 2x4
Spring terminals
Faston connectors
Solid conductor Flexible conductor without cable end Flexible conductor with cable end Solid conductor Flexible conductor without cable end Clip
Possible positions for LCp K only. Contactor pull-in voltage: 0.85 Uc Max. to IEC 60947 1 x 4 + 1 x 2.5 2 x 2.5 1 x 1.5 + 1 x 2.5 2 x 1.5 2 x 1.5
90
Solder pins for With locating device between printed circuit board power and control circuits Tightening torque Philips head n 2 and 6 Terminal referencing Conforming to standards EN 50005 and EN 50012 Conforming to IEC 60947 Rated insulation voltage (Ui) Conforming to VDE 0110 gr C Conforming to BS 5424, NF C 20-040 Conforming to CSA 22-2 n 14, UL 508 Rated impulse withstand voltage (Uimp) Protective treatment Degree of protection Ambient air temperature around the device Maximum operating altitude Vibration resistance 5 ... 300 Hz Flame resistance Conforming to IEC 60068 (DIN 50016) Conforming to VDE 0106 Storage Operation Without derating Contactor open Contactor closed Conforming to UL 94 Conforming to NF F 16-101 and 16-102 Contactor open Contactor closed Safe separation of circuits Conforming to VDE 0106 and IEC 60536
Up to 5 contacts, depending on model V V V V kV 690 750 690 600 8 TC (Klimafest, Climateproof) Protection against direct finger contact C C m - 50+ 80 - 25+ 50 2000 2 gn 4 gn Self-extinguishing materials V1 Conforming to requirement 2 On X axis: 6 gn On Y and Z axes: 10 gn On X axis: 10 gn On Y and Z axes: 15 gn SELV (Safety Extra Low Voltage), up to 400 V
5/6
Characteristics (continued)
TeSys contactors
TeSys k contactors and reversing contactors
Pole characteristics
Type LCp or LPp Conventional thermal For ambient temperature current (Ith) y 50 C Rated operational frequency Frequency limits of the operational current Rated operational voltage (Ue) Rated making capacity I rms conforming to NF C 63 110 and IEC 60947 Rated breaking capacity I rms conforming 220/230 V to NF C 63 110 380/400 V and IEC 60947 415 V 440 V 500 V 660/690 V Permissible short time rating In free air for a 1s time t from cold 5 s state ( y 50 C) 10 s 30 s 1 min 3 min u 15 min gG fuse U y 440 V (aM fuse, see page 22009/2) At Ith and 50 Hz Maximum rated operational current for a temperature y 50 C Maximum rated operational current for a temperature y 70 C Rated operational current limits in relation to the on-load factor and operating frequency A Hz Hz V A A A A A A A A A A A A A A A m A A K06 20 50/60 Up to 400 690 110 110 110 110 110 80 70 90 85 80 60 45 40 20 25 3 20 16 for Ue only On-load factor 300 operating cycles/hour 120 operating cycles/hour 30 operating cycles/hour 90 % 13 15 19 60 % 15 18 20 30 % 18 19 20 K09 K12 K16
Short-circuit protection Average impedance per pole Use in category AC-1 resistive circuits, heating, lighting (Ue y 440 V)
A A A
Apply the following coefficients to the above currents; these coefficients take into account an often unbalanced distribution of current between the poles 2 poles in parallel: K = 1.60 3 poles in parallel: K = 2.25 4 poles in parallel: K = 2.80 kW kW kW kW kW kW kW 0.37 0.75 1.5 2.2 3 3 3 Op. cycles/h Power 0.55 1.1 2.2 4 4 4 4 3 5.5 5.5/4 (480) 4 4 600 100 % 4 7.5 5.5/4 (480) 4 4 900 75 % 1200 50 %
115 V single-ph. 220 V single-ph. 220/230 V 3-ph. 380/415 V 3-ph. 440/480 V 3-ph. 500/600 V 3-ph. 660/690 V 3-ph.
5/7
Characteristics (continued)
TeSys contactors
TeSys k contactors and reversing contactors
ms ms ms ms ms
(1) For mains supplies with a high level of interference (voltage surge > 800 V), use a suppressor module LA4 KE1FC (50129 V) or LA4 KE1UG (130250 V), see page 5/20. (2) LC1 K16: 0.851.15 Uc.
5/8
Characteristics (continued)
TeSys contactors
TeSys k contactors and reversing contactors
Conventional thermal current (Ith) Frequency of the operational current Minimum switching capacity Short-circuit protection Rated making capacity Short-time rating
LA1 K: linked contacts mm 0.5 (see schemes pages 5/23 and 5/25) conforming to INRS, BIA and CNA specifications Operational power of contacts a.c. supply, category AC-15 d.c. supply, category DC-13 conforming to IEC 60947 Electrical durability (valid for up to 3600 operating Electrical durability (valid for up to 1200 operating cycles/hour) on an inductive load such as the coil of an cycles/hour) on an inductive load such as the coil of an electromagnet: making current (cos 0.7) = 10 times the electromagnet, without economy resistor, the time constant power broken (cos 0.4). increasing with the load. 110/ 127 240 86 36 5000 220/ 380/ 600/ 230 400 440 690 440 800 880 1200 158 288 317 500 66 120 132 200 10 000 14 000 13 000 9000
1 million operating cycles 3 million operating cycles 10 million operating cycles Occasional making capacity
V VA VA VA VA
24 48 17 7 1000
48 96 34 14 2050
V W W W W
24 120 55 15 720
48 80 38 11 600
110 60 30 9 400
220 52 28 8 300
440 51 26 7 230
600 50 25 6 200
Power broken in VA
Power broken in W
1 Breaking limit of contacts valid 16 000 for: 10 000 - maximum of 50 operating 8000 cycles at 10 s intervals 6000 5000 (power broken = making 4000 current x cos 0.7). 3000 2 Electrical durability of contacts 2000 for: - 1 million operating cycles (2a) 1000 - 3 million operating cycles (2b) 800 - 10 million operating cycles (2c). 600 500 3 Breaking limit of contacts valid 400 300 for: 200 - maximum of 20 operating cycles at 10 s intervals with current 100 passing for 0.5 s per operating 80 cycle. 60 4 Thermal limit. 40
24 48
1000 700
1
250
500
3
300 200 100 80 60 50 40 30 20
2a 2b
2a
50
2c 2b 2c
20 110 120 220 380 500 440 690 V 12 24 48 110 220 440 600 V 10 8 6
5/9
References
TeSys contactors
Contactors for motor control, 6 to 16 A in category AC-3 and 6 to 12 A in category AC-4
Control circuit: a.c.
Contactor selection according to utilisation category, see pages 5/160 to 5/163 and 5/166 to 5/169. Mounting on 35 mm 7 rail or 4 screw fixing. Screws in the open "ready-to-tighten" position. Add-on auxiliary contact blocks and accessories, see pages 5/18 to 5/21.
106151_1
440/500 V 660/690 V kW 3 4 4 (> 440) 5.5 (440) 4 (> 440) 5.5 (440)
Weight
kg 1 1 1 1 1 1 1 1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 K0610pp K0601pp K0910pp K0901pp K1210pp K1201pp K1610pp K1601pp 0.180 0.180 0.180 0.180 0.180 0.180 0.180 0.180
2.2 3 4
106158_1
2.2 4 5.5
6 9 12
1 1 1
1 1 1
LC1 K09105 pp
106162_1
LC7 K0910pp
5/10
References
TeSys contactors
Contactors for motor control, 6 to 12 A in categories AC-3 and AC-4
Control circuit: d.c. or low consumption
Contactor selection according to utilisation category, see pages 5/160 to 5/163 and 5/166 to 5/169. Mounting on 35 mm 7 rail or 4 screw fixing. Screws in the open "ready-to-tighten" position. Add-on auxiliary contact blocks and accessories, see pages 5/18 to 5/21.
106155_1
LP1 K0910pp
Weight
kg 1 1 1 1 1 1 LP1 LP1 LP1 LP1 LP1 LP1 K0610 pp K0601 pp K0910 pp K0901 pp K1210 pp K1201 pp 0.225 0.225 0.225 0.225 0.225 0.225
2.2 3
In the references selected above, insert a figure 5 before the voltage code. Example: LP1 K0610pp becomes LP1 K06105pp.
106159_1
106160_1
Low consumption (contactors LP4 K: 0.7 130 Uc) Volts 12 20 24 48 72 110 120 Code JW3 ZW3 BW3 EW3 SW3 FW3 GW3 (2) For LP1 K only, when connecting an electronic sensor or timer in series with the contactor coil, select a 20 V coil (a control circuit voltage code Z7, c control circuit voltage code ZD) so as to compensate for the incurred voltage drop. LP4 K0910pp
5/11
References
TeSys contactors
Contactors for control in category AC-1, 20 A
Control circuit: a.c.
Contactor selection according to utilisation category, see pages 5/164 and 5/161. Mounting on 35 mm 7 rail or 4 screw fixing. Screws in the open "ready-to-tighten" position. Add-on auxiliary contact blocks and accessories, see pages 5/18 to 5/21.
106150_1
kg 3 3 4 2 1 1 LC1 or LC1 LC1 or LC1 LC1 or LC1 LC1 K0910pp K1210pp K0901pp K1201pp K09004pp K12004pp K09008pp 0.180 0.180 0.180 0.180 0.180 0.180 0.180
106153_1
5
106158_1
LC1 K09004pp
5/12
References
TeSys contactors
Contactors for control in category AC-1, 20 A
Control circuit: d.c. or low consumption
Contactor selection according to utilisation category, see pages 5/164 and 5/165. Mounting on 35 mm 7 rail or 4 screw fixing. Screws in the open "ready-to-tighten" position. Add-on auxiliary contact blocks and accessories, see pages 5/18 to 5/21.
106154_1
kg 3 3 4 2 1 1 LP1 or LP1 LP1 or LP1 LP1 or LP1 LP1 K0910pp K1210pp K0901pp K1201pp K09004pp K12004pp K09008pp 0.225 0.225 0.225 0.225 0.225 0.225 0.225
106157_1
Compatible with programmable controller outputs. LED indicator incorporated (except models LP4 KppppFW3 and LP4 KppppGW3). Wide range coil (0.71.30 Uc), suppressor fitted as standard, consumption 1.8 W.
In the references selected above, insert a figure 3 before the voltage code. Example: LP4 K0910pp becomes LP4 K09103pp.
LC1 K09004pp
5/13
References
TeSys contactors
Reversing contactors for motor control, 6 to 16 A in category AC-3 and 6 to 12 A in category AC-4
Control circuit: a.c.
Reversing contactor selection according to utilisation category, see pages 5/160 to 5/163 and 5/166 to 5/169. Integral mechanical interlock. It is essential to link the contacts of the electrical interlock. Pre-wired power circuit connections as standard on screw clamp versions. Mounting on 35 mm 7 rail or 4 screw fixing. Screws in the open "ready-to-tighten" position. Add-on auxiliary contact blocks and accessories, see pages 5/18 to 5/21.
Standard power ratings of 3-phase motors 50/60 Hz in category AC-3 220 V 230 V kW 1.5 2.2 3 4 380 V 415 V kW 2.2 4 5.5 7.5 440/500 V 660/690 V kW 3 4 4 (> 440) 5.5 (440) 4 (> 440) 5.5 (440)
Weight
kg 1 1 1 1 1 1 1 1 LC2 K0610pp LC2 K0601pp LC2 K0910pp LC2 K0901pp LC2 K1210pp LC2 K1201pp LC2 K1610pp LC2 K1601pp 0.390 0.390 0.390 0.390 0.390 0.390 0.390 0.390
565011
LC2 K09105pp
5/14
References
TeSys contactors
Reversing contactors for motor control, 6 to 12 A in categories AC-3 and AC-4
Control circuit: d.c. or low consumption
Reversing contactor selection according to utilisation category, see pages 5/160 to 5/163 and 5/166 to 5/169. Integral mechanical interlock. It is essential to link the contacts of the electrical interlock. Pre-wired power circuit connections as standard on screw clamp versions. Mounting on 35 mm 7 rail or 4 screw fixing. Screws in the open "ready-to-tighten" position. Add-on auxiliary contact blocks and accessories, see pages 5/18 to 5/21.
Low consumption Reversing contactors LP5 K (0.71.30 Uc) Volts 12 20 24 48 72 110 120 Code JW3 ZW3 BW3 EW3 SW3 FW3 GW3 (2) For LP2 K only, when connecting an electronic sensor or timer in series with the contactor coil, select a 20 V coil (a control circuit voltage code Z7, c control circuit voltage code ZD) so as to compensate for the incurred voltage drop. Selection : pages 5/160 to 5/169 Characteristics : pages 5/6 to 5/9 Dimensions : page 5/24 Schemes : page 5/25
5/15
References
TeSys contactors
Reversing contactors for control in category AC-1, 20 A
Control circuit: a.c.
Warning: reversing contactors LC2 K0910pp and LC2 K0901pp are pre-wired for reverse motor operation as standard. Reversing contactor selection according to utilisation category, see pages 5/164 and 5/165. Integral mechanical interlock. It is essential to link the contacts of the electrical interlock. Mounting on 35 mm 7 rail or 4 screw fixing. Screws in the open "ready-to-tighten" position. Add-on auxiliary contact blocks and accessories, see pages 5/18 to 5/21.
565012
Number of poles
Weight
In the references selected above, insert a figure 5 before the voltage code. Example: LC2 K0910pp becomes LC2 K09105pp.
20
3 3 4
or 1 or or
LC8 K0910pp LC8 K1210pp LC8 K0901pp LC8 K1201pp LC8 K09004 pp LC8 K12004 pp
5/16
References
TeSys contactors
Reversing contactors for control in category AC-1, 20 A
Control circuit: d.c. or low consumption
Warning: reversing contactors LP2 K0910pp and LP2 K0901pp are pre-wired for reverse motor operation as standard. Reversing contactor selection according to utilisation category, see pages 5/164 and 5/165. Integral mechanical interlock. It is essential to link the contacts of the electrical interlock. Mounting on 35 mm 7 rail or 4 screw fixing. Screws in the open "ready-to-tighten" position. Add-on auxiliary contact blocks and accessories, see pages 5/18 to 5/21.
kg 3 3 4 1 or 1 or or LP2 LP2 LP2 LP2 LP2 LP2 K0910pp K1210pp K0901pp K1201pp K09004pp K12004pp 0.480 0.480 0.480 0.480 0.480 0.480
5/17
Presentation
TeSys contactors
TeSys k contactors and reversing contactors
Auxiliary contact blocks
LP4
LP4
5/18
References
TeSys contactors
TeSys k contactors and reversing contactors
Auxiliary contact blocks
kg Screw clamp terminals All products with screw clamp terminals 2 1 All products with screw clamp terminals 4 except low consumption 3 2 1 All products with spring terminals 2 1 All products with spring terminals 4 except low consumption 3 2 1 All products with Faston connectors 2 1 All products with Faston connectors 4 except low consumption 3 2 1 2 1 1 2 3 4 2 1 1 2 3 4 2 1 1 2 3 4 LA1 KN20 LA1 KN02 LA1 KN11 LA1 KN40 LA1 KN31 LA1 KN22 LA1 KN13 LA1 KN04 LA1 KN203 LA1 KN023 LA1 KN113 LA1 KN403 LA1 KN313 LA1 KN223 LA1 KN133 LA1 KN043 LA1 KN207 LA1 KN027 LA1 KN117 LA1 KN407 LA1 KN317 LA1 KN227 LA1 KN137 LA1 KN047 0.045 0.045 0.045 0.045 0.045 0.045 0.045 0.045 0.045 0.045 0.045 0.045 0.045 0.045 0.045 0.045 0.045 0.045 0.045 0.045 0.045 0.045 0.045 0.045
Spring terminals
With terminal referencing to standard EN 50012. Clip-on front mounting, 1 block per contactor
Screw clamp terminals with referencing conforming to standard EN 50012 All 3-pole + N/O products with screw clamp terminals except LP4 and LP5 K12 All 3-pole + N/O products with screw clamp terminals except LP4 or LP5 K06, K09 and K12 All 4-pole products with screw clamp terminals except LP4 or LP5 K12 All 4-pole products with screw clamp terminals except LP4 or LP5 K09 and K12 1 3 2 1 1 2 1 1 2 3 1 LA1 KN02M LA1 KN11M LA1 KN31M LA1 KN22M LA1 KN13M LA1 KN11P 0.045 0.045 0.045 0.045 0.045 0.045
LA1 KN22P
0.045
V a or c 2448 a 110240
1 1
kg 0.040 0.040
5/19
References
TeSys contactors
TeSys k contactors and reversing contactors
Suppressor modules incorporating LED indicator
References
565018
Type
For voltages
Sold in lots of 5
Weight kg 0.010
Clip-on fixing on the front Varistor (1) of contactors LC1 and LP1, with locating device. No tools required.
a and c 1224 V
a and c 3248 V
LA4 KE1E
0.010
a and c 50129 V
LA4 KE1FC
0.010
a and c 130250 V 5
LA4 KE1UG
0.010
LA4 Kppp
LA4 KC1B
0.010
c 3248 V
LA4 KC1E
0.010
RC (3)
a 110250 V
LA4 KA1U
0.010
(1) Protection provided by limiting the transient voltage to 2 Uc max. Maximum reduction of transient voltage peaks. Slight increase in drop-out time (1.1 to 1.5 times the normal time). (2) No overvoltage or oscillating frequency. Polarised component. Slight increase in drop-out time (1.1 to 1.5 times the normal time). (3) Protection by limiting the transient voltage to 3 Uc max. and limitation of the oscillating frequency. Slight increase in drop-out time (1.2 to 2 times the normal time).
5/20
References
TeSys contactors
TeSys k contactors and reversing contactors
Accessories
565019
10
DX1 AP25
0.065
Marker holder
Clip-on
100
LA9 D90
0.001
Clip-in markers
25
AB1 Pp (2)
0.002
25
AB1 Gp (2)
0.002
DX1 AP25
565020
Connection accessories
Description Application Sold in lots of With screw clamps 4 Unit preference LA9 E01 Weight kg 0.010
Paralleling links
For 2 poles
For 4 poles
LA9 E02
0.015
For 3-pole reversing contactors for motor control For 4-pole changeover contactor pairs
100
LA9 K0969
0.010
5
100 LA9 K0970 0.010
(1) Order 1 mounting plate for fixing a contactor and 2 mounting plates for fixing a reversing contactor. (2) Complete the reference by replacing the dot with the required character.
5/21
Dimensions, mounting
TeSys contactors
5
TeSys k contactors
Contactors
LC1 K, LC7 K, LP1 K, LP4 K On panel On mounting rail AM1 DP200 or AM1 DE200 (7 35 mm)
LA1 K
=
4x4
58
50
58
35
57
35 45
57
45
LA9 D973 On one asymmetrical rail DZ5 MB with clip-on mounting plates
DX1 AP25
DZ5 ME5 5
120
57
21
35 45
57
On printed circuit board
27
45
8,65
= = =
A1
58
50
10x1,6
45
A2
53
LA2 KT
38
38 38 57
Suppressor modules
LA4 Kp On contactor LC1 K or LP1 K
25
27
22
6 22 57
5/22
58
58
110
50
Schemes
TeSys contactors
TeSys k reversing contactors
3-pole contactors
3 P + N/O
3/L2 5/L3 1/L1 7/L4
LP4 K
A1
A2
A1
A2
T1/2
T3/6
T1/2
T2/4
T4/8
T2/4
T3/6
22
A2
4-pole contactors
4P
3/L2 5/L3 1/L1 7/L4 A1
LP4 K
A2
T3/6
T1/2
T2/4
T4/8
A2
R2
R4
A2
52
54
64
62
54
62
A2
+A1
A1
A2
+A1
A1
84
52
62
72
42 41/NC
54
64
74
62
74
54
62
72
54
84
54
62
72
84
82
22
34
22
32
44
54
22
22
34
44
22
32
22
14
32
14
Suppressor modules
LA4 KC LA4 KE
A2
15
22
44
54
32
82
5/23
Dimensions, mounting
TeSys contactors
5
Reversing contactors
LC2 K, LC8 K, LP2 K, LP5 K On panel On mounting rail AM1 DP200 or AM1 DE200 (7 35 mm)
LA1 K
8x4 = 58
35
57
80 90
58
50
57
90
2 x LA9 D973 2 x DX1 AP25 On one asymmetrical mounting rail DZ5 MB with 2 clip-on mounting plates LA9 D973 or on 2 mounting plates DX1 AP25.
DZ5 ME5 5
57
21
35 90
5
On printed circuit board for reversing contactors or 2 contactors mounted side by side
57
27
120
90
8,65
===
===
8,65
A1 58 A2
A1 50 A2 53
45
45
20x1,6
LA2 KT
27
38
38 38 57
Suppressor modules
LA4 Kp On reversing contactors LC2 K or LP2 K
25
22
6 22 57
5/24
58
58
110
50
Schemes
TeSys contactors
TeSys k reversing contactors
5/L3
3/L2
3/L2
3/L2
5/L3
5/L3
3/L2
1/L1
1/L1
1/L1
13/NO
13/NO
21/NC
1/L1
5/L3
A1
A1
A1
21/NC
A2
A2
A2
T3/6
T3/6
T3/6
T1/2
T2/4
T1/2
T2/4
T1/2
T2/4
T1/2
T2/4
T3/6
A2
14
14
22
22
A1
A1
With Faston connectors or solder pins (printed circuit board) 3 P + N/O 3 P + N/C
5/L3 3/L2 3/L2 3/L2 5/L3 5/L3 3/L2 1/L1 1/L1 1/L1 13/NO 13/NO 21/NC 1/L1 5/L3 21/NC
A1
A1
A1
A2
A2
A2
T3/6
T3/6
T3/6
T1/2
T2/4
T1/2
T2/4
T1/2
T2/4
T1/2
T2/4
T3/6
A2
14
14
22
22
A1
+A1
A1
A2
A2
+A1
A1
A1
A1
A2
A2
A2
A2
A1
A2
L1
L2
L3
LA KN02M 2 N/C
21/NC 31/NC
52
54
64
62
22
62
32
22
54
LA KN13, KN137, KN133 LA1 KN04, KN047, KN043 1 N/O + 3 N/C 4 N/C
53/NO 51/NC 61/NC 71/NC 61/NC 71/NC 81/NC 81/NC
54
64
74
84
52
62
34
72
54
62
72
84
54
62
72
62
54
74
84
Suppressor modules
LA4 KC LA4 KE
A2
15
+
Characteristics : pages 5/6 to 5/9 References : pages 5/14 to 5/19 Dimensions : page 5/24
82
82
14
A2
5/25
Characteristics
Contactors
Mini-contactors types LC1 SK and LP1 SK
Environment
Rated insulation voltage (Ui) Conforming to 60947, VDE 0110 gr C,BS 5424, CSA 22-2 n 14, UL 508 V 690
Conforming to standards Approvals Protective treatment Conforming to IEC 60068 (DIN 50015) Conforming to VDE 0106 Storage Operation Maximum operating altitude Operating position Without derating C C m
IEC 60947, NF C 63-110, VDE 0660, BS 5424 UL, CSA TC (Klimafest, Climateproof)
Protection against direct finger contact - 50+ 70 - 20+ 50 2000 Vertical axis Horizontal axis
Without derating
Min 1 x 1.5 or 2 x 1.5 1 x 0.5 or 2 x 0.35 1 x 0.35 or 2 x 0.35 0.8 Conforming to standards En 50005
Flexible cable without cable end mm2 Flexible cable with cable end Tightening torque Terminal referencing Pozidriv n 1 head mm2 N.m
5/26
Characteristics (continued)
Contactors
Mini-contactors types LC1 SK and LP1 SK
Pole characteristics
Conventional thermal current For ambient temperature (Ith) y 55 C Rated operational frequency Frequency limits of the operational current Rated operational voltage (Ue) Rated making capacity I rms conforming to NF C 63-110 and IEC 60947 A 12
Hz Hz V A
Conforming to NF C 63-110 and A IEC 60947 (I rms) In free air for a time t from cold state ( y 55 C) gl fuse U y 440 V At Ith and 50 Hz A
52
50
A m
16 4
Maximum rated operational current For a temperature AC-3 (1) y 55 C (Ue y 400 V) AC-1 Utilisation in category AC-1 resistive circuits, heating, lighting (Ue y 440 V) Rated operational voltage (Ue) Rated insulation voltage (Ui) Increase in operational current by paralleling of poles
A A A
6 12 20
690
Conventional thermal current For ambiant temperature (Ith) y 55 C Frequency of operational current Short-circuit protection Conforming to IEC 60947 and VDE 0660, gl fuse
10
Hz
Up to 400
10
1 million operating cycles 3 million operating cycles 10 million operating cycles Occasional making capacity
5/27
Characteristics (continued)
Contactors
Mini-contactors types LC1 SK and LP1 SK
ms ms ms ms
5/28
Contactors
Mini-contactors types LC1 SK and LP1 SK
5
Control of 3-phase asynchronous squirrel cage motors with breaking whilst running. The current broken (Ic) in category AC-3 is equal to the rated operational current (Ie) of the motor.
10 9 8 7 6 5 4 3
2 1,5 1,2 1 0,9 0,8 0,7 0,6 0,5 0,4 0,3 2 220/380/415 V 500 V 220/230 V 380/400 V 415 V
Current broken in A
3 2,5 3
5 4 2,2 2,2
6 5 1,5 3 3
7 6
9 7
A A
0,55 0,75
2,2 kW 4 kW 4 kW
only up to 415 V
Control of resistive circuits (cos u 0.95). The current broken (Ic) in category AC-1 is equal to the current (Ie) normally drawn by the load.
10 8 7 6 5 4 3 2 1,5 1 0,8 0,7 0,6 0,5 0,4 0,3 0,2 0,15 0,1 2 2,5 3 4 5 6 7 8 9 10 12 15 20 30 40
Current broken in A
5/29
References
Contactors
Mini-contactors types LC1 SK and LP1 SK
kW 2.2
kW 2.2
A 6
LC1 SK0600pp
kg 0.132
A 12
812716
a.c. d.c.
2 2
kg 0.132 0.132
5
LA1 SK10 LC1 SK06 clip-on front mounting 1 1 Nota : Auxiliary contact blocks and coil suppressor module, see next page. (1) For use in AC-3 category and 3-phase circuits, an LA1 SKpp auxiliary contact block should be ordered separately for mounting on the contactor. (2) Standard control circuit voltages (variable delivery times, please consult your Regional Sales Office): 1 1 LA1 SK10 LA1 SK01 0.022 0.022
Mini-contactors LC1 SK
Volts a 50/60 Hz Code 24 B7 12 JD 48 E7 24 BD 110 F7 36 CD 120 G7 48 ED 220 M7 72 SD 230 P7 240 U7 380 Q7 400 V7
Mini-contactors LP1 SK
Volts c Code
5/30
References
Contactors
Mini-contactors types LC1 SK and LP1 SK
Instantaneous auxiliary contacts and coil suppressor modules
812720
kg LC1 SK06 LA1 SK11 1 2 1 LA1 SK02 LA1 SK11 0.022 0.022 2 LA1 SK20 0.022
Clip-on fixing and electrical connection on right-hand side, without use of tools
For use on contactors Type For voltages Sold in lots of Unit reference Weight
LA4 SKp1p
kg a and c 10 LA4 SKE1E 0.003 24 V48 V a and c 10 LA4 SKE1U 0.003 110 V250 V Diode (2) c 10 LA4 SKC1U 0.003 24 V250 V (1) Protection provided by limiting the transient voltage to 2 Uc max. Maximum reduction of transient voltage peaks. Slight increase in drop-out time (1.1 to 1.5 times the normal time). (2) No overvoltage or oscillating frequency. Slight increase in drop-out time (1.1 to 1.5 times the normal time). LC1 SK06 and Varistor (1) LP1 SK06
5/31
Dimensions, mounting
Contactors
Mini-contactors types LC1 SK and LP1 SK
Dimensions
Mini-contactors
LC1 and LP1 SK06
84,5 55,5 27
LA1 SK (1)
LA4 SK
3,5
Mounting
Mini-contactors
LC1 and LP1 SK06 On mounting rail AM1 DP200 or AM1 DE200 (7 35 mm)
55,5
27
56
56
5/32
Schemes
Contactors
Mini-contactors types LC1 SK and LP1 SK
Schemes
2-pole mini-contactors
LC1 and LP1 SK06
1/L1 T1/2 3/L2 T2/4
A2
A1
T3/6
14
34
44
34
32
42
42
5/33
Characteristics
Contactors
Mini-contactors type LC1 SKGC, for use in modular panels
Environment
Rated insulation voltage (Ui) Conforming to standards Product certifications Protective treatment Degree of protection Conforming to IEC 60068 (DIN 50015) Conforming to VDE 0106 Conforming to IEC 60947, VDE 0110 gr C, BS 5424, CSA 22-2 n 14, UL 508 V 690
IEC 60947, NF C 63-110, VDE 0660, BS 5424 UL, CSA TC (Klimafest, Climateproof) Protection against direct finger contact
Ambient air temperature around the device Storage Operation Maximum operating altitude Operating position Without derating
C C m
Without derating Cabling, connectors Min. 1 x 1.5 or 2 x 1.5 1 x 0.5 or 2 x 0.35 1 x 0.35 or 2 x 0.35 0.8
5
Tightening torque Terminal referencing
mm2 Solid conductor Flexible cable without cable end mm2 mm2 Flexible cable with cable end Pozidriv n 1 head N.m
5/34
Characteristics (continued)
Contactors
Mini-contactors type LC1 SKGC, for use in modular panels
Pole characteristics
Mini-contactor type Conventional For ambient temperature y 55 C thermal current (Ith) Rated operational frequency Frequency limit of the operational current Rated operational voltage (Ue) Rated making capacity Rated breaking capacity (for Ue y 400 V) Permissible short time rating Short-circuit protection Average impedance per pole Maximum rated operational current A Hz Hz V I rms conforming to NF C 63-110 and IEC 60947 Conforming to NF C 63-110 and IEC 60947 (I rms) In free air for a time t from cold state ( y 55 C) gl fuse U y 440 V At Ith and 50 Hz For temperature y 55 C AC-3 (Ue y 400 V) AC-1 A A LC1 SKGC2 20 50/60 up to 400 690 50 40 85 68 LC1 SKGC3 and LC1 SKGC4 20
A A m A A A
40 20 4 5 20 32
60 20 4 9 20 32
Use in category AC-1 resistive circuits, heating, lighting (Ue y 440 V) Rated operational voltage (Ue) Rated insulation voltage (Ui)
Conventional thermal current (Ith) Frequency of the operational current Short-circuit protection
A Hz
10 Up to 400
A 10 Conforming to IEC 60947 and VDE 0660, gl fuse a.c. supply, category AC-15 Operational power of contacts conforming to IEC 60947 Electrical durability (valid for up to 3600 operating cycles/hour) on an inductive load such as the coil of an electromagnet: making current (cos 0.7) = 10 times the power broken (cos 0.4). V 1 million operating cycles 3 million operating cycles 10 million operating cycles Occasional making capacity VA VA VA VA 24 48 17 7 1000 48 96 34 14 2050 110/ 127 240 86 36 5000 220/ 230 440 158 66 10000 380/ 400 800 288 120 14000 440 880 317 132 13000
d.c. supply, category DC-13 Electrical durability (valid for up to 1200 operating cycles/hour) on an inductive load such as the coil of an electromagnet, without economy resistor, the time constant increasing with the load. V W W W W 24 120 55 15 720 48 80 38 11 600 110 60 30 9 400 220 52 28 8 300 440 51 26 7 230
5/35
Characteristics (continued)
Contactors
Mini-contactors type LC1 SKGC, for use in modular panels
0.851.1 Uc 0.20 Uc
Average coil consumption at 20 C and at Uc Inrush Sealed Heat dissipation Operating time at 20 C and at Uc Between coil opening of the N/C contacts energisation and closing of the N/O contacts Between coil de-energisation and Maximum operating rate Mechanical durability at Uc in millions of operating cycles opening of the N/O contacts closing of the N/C contacts In operating cycles per hour 50/60 Hz coil
VA VA W
16 4.2 1.4
23 4.9 1.5
ms ms ms ms
5/36
Contactors
Mini-contactors type LC1 SKGC, for use in modular panels
5
Control of 3-phase asynchronous squirrel cage motors with breaking whilst running. The current broken (Ic) in category AC-3 is equal to the rated operational current of the motor.
10 9 8 7 6 5 4 3
1
2 1,5 1,2 1 0,9 0,8 0,7 0,6 0,5 0,4 0,3 2 220/380/415 V 500 V 220/230 V 380/400 V 415 V 2,5 2 1,1 1,1 3 2,5
5 4 2,2 2,2
6 5 1,5 3 3
7 6
9 7
A A
0,55 0,75
2,2 kW 4 kW 4 kW
Current broken in A
Control of resistive circuits (cos u 0.95). The current broken (Ic) in category AC-1 is equal to the current (Ie) normally drawn by the load.
10 8 7 6 5 4 3 2 1,5 1 0,8 0,7 0,6 0,5 0,4 0,3 0,2 0,15 0,1 2 2,5 3 4 5 6 7 8 9 10 12 15 20 30 40 Current broken in A
5/37
References
Contactors
Mini-contactors type LC1 SKGC, for use in modular panels
b Mounting on 35 mm 7 rail or fixing by four 4 screws, except for LC1 SKGC200. b Connection by connectors. b Mini-contactor fitted with transparent, sealable protective cover to prevent front face access.
812737
Mini-contactors, width 27 mm
Standard power ratings of 3-phase motors 50/60 Hz in category AC-3 220 V 380 V 660 V 230 V 415 V 690 V kW kW kW Rated operational current in AC-3 up to 400 V A 5 Non inductive No. of poles loads category AC-1 maximum current y 50 C A 2 20 Basic reference, to be completed by adding the voltage code (1) Weight
LC1 SKGC200pp
kg 0.132
LC1 SKGC200
530081
Mini-contactors, width 45 mm
Standard power ratings of 3-phase motors 50/60 Hz in category AC-3 220 V 380 V 660 V 230 V 415 V 690 V kW 1.1 kW 4 kW 4 Rated operational current in AC-3 up to 400 V A 9 Non inductive No. of poles loads category AC-1 maximum current y 50 C A 3 1 20 Basic reference, to be completed by adding the voltage code (1) Weight
LC1 SKGC310pp
kg 0.175
LC1 SKGC400
LC1 SKGC301pp
0.175
LC1 SKGC400pp
0.175
(1) Standard control circuit voltages (for other voltages, please consult your Regional Sales Office) Volts a 24 48 110 120 220 230 240 50/60 Hz Code B7 E7 F7 G7 M7 P7 U7
380 Q7
400 V7
5/38
References
Contactors
Mini-contactors type LC1 SKGC, for use in modular panels
Suppressor modules
812739
Suppressor modules
Connection without need for tools by clipping onto right-hand side of contactor
For use on contactors LC1 SKGC LA4 SK p1p Type Varistor (1) For voltages a and c 2448 V Sold in lots of 10 Unit reference LA4 SKE1E Weight kg 0.003
a and c 110250 V
10
LA4 SKE1U
0.003
Diode (2)
c 24250 V
10
LA4 SKC1U
0.003
(1) Protection provided by limiting the transient voltage to 2 Uc max. Maximum reduction of transient voltage peaks. Slight increase in drop-out time (1.1 to 1.5 times the normal time). (2) No overvoltage or oscillating frequency. Slight increase in drop-out time (1.1 to 1.5 times the normal time).
5/39
Dimensions, mounting
Contactors
5
Dimensions
Mini-contactors LC1 SKGC2
Mounting
On mounting rail AM1 DP200 or AM1 DE200 (7 35 mm)
55,5
27
55,5
27
LA4 SK
3,5
Dimensions
Mini-contactors LC1 SKGC3 and SKGC4
56
Mounting
On panel On mounting rail AM1 DP200 or AM1 DE200 (7 35 mm)
56
56
45
56
45
48-50
LA4 SK
58
34-35
5/40
58
Schemes
Contactors
Mini-contactors type LC1 SKGC, for use in modular panels
2-pole mini-contactors
LC1 SKGC2
1/L1 T1/2 3/L2 T2/4
A2
A1
3-pole mini-contactors
LC1 SKGC310
1/L1 3/L2 5/L3 13/NO
LC1 SKGC301
1/L1 3/L2 5/L3 T3/6 21/NC 22
A1
A2
T1/2
T2/4
T3/6
A2
14
A1
T1/2
4-pole mini-contactors
LC1 SKGC400
1/L1 3/L2 5/L3 7/L4
A1
T2/4
T1/2
T2/4
T3/6
T4/8
A2
5/41
Selection guide
TeSys contactors
TeSys d
Applications
Rated operational current le max. AC-3 (Ue y 440 V) le AC-1 ( y 60 C) 9A 20/25 A 12 A 18 A 25/32 A 25 A 25/40 A 32 A 50 A 38 A
690 V
Number of poles
3 or 4
3 or 4
3 or 4
3 or 4
5
Auxiliary contacts
V V V V
4 kW 7.5 kW 9 kW 10 kW 10 kW
5.5 kW 11 kW 11 kW 15 kW 15 kW
1 N/C and 1 N/O instantaneous contacts incorporated in the contactors, with add-on blocks common to the whole range, comprising up to 4 N/C or N/O instantaneous, up to 1 N/O + 1 N/ C time delay and up to 2 N/O or 2 N/C protected contacts and 2 screen continuity terminals
Class 10 A Class 20
0.1010 A 2.510 A
0.1013 A 2.513 A
0.1018 A 2.518 A
0.1032 A 2.532 A
0.1038 A
0.1038 A
Suppressor modules (c and low consumption contactors have built-in suppression as standard)
Varistor Diode RC circuit Bidirectional peak limiting diode Relay Relay + override function Solid state a or c 3-pole a 4-pole c 4-pole
p p p
p p p
p p p
p p p
p p p
p p p
Interfaces
p p p
p p p
p p p
p p p
p p p
p p p
LC1 D09 LC1 DT20/ LC1 D098 LC2 D09 LC2 D09 LC2 DT20 LC2 DT20
5/58 to 5/61 5/62 to 5/65
LC1 D12 LC1 DT25/ LC1 D128 LC2 D12 LC2 D12 LC2 DT25 LC2 DT25
LC1 D18 LC1 DT32/ LC1 D188 LC2 D18 LC2 D18 LC2 DT32 LC2 DT32
LC1 D25 LC1 DT40/ LC1 D258 LC2 D25 LC2 D25 LC2 DT40 LC2 DT40
Pages
5/42
5 5
40 A 60 A
50 A 80 A
65 A
80 A 125 A
95 A
115 A 200 A
150 A
11 kW 18.5 kW 22 kW 22 kW 30 kW 22 kW
15 kW 22 kW 25/30 kW 30 kW 33 kW 30 kW
18.5 kW 30 kW 37 kW 37 kW 37 kW 37 kW
22 37 45 55 45 45
kW kW kW kW kW kW
25 45 45 55 45 45
kW kW kW kW kW kW
30 55 59 75 80 75
kW kW kW kW kW kW
40 kW 75 kW 80 kW 90 kW 100 kW 90 kW
1 N/C and 1 N/O instantaneous contacts incorporated in the contactors, with add-on blocks common to the whole range, comprising up to 4 N/C or N/O instantaneous, up to 1 N/O + 1 N/C time delay and up to 2 N/O or 2 N/C protected contacts and 2 screen continuity terminals
1750 A 1740 A
1770 A 1765 A
1780 A 1770 A
17104 A 1780 A
17104 A
60150 A 60150 A
60150 A 60150 A
p p p p
p p p p
p p p p
p p p p
p p p p
p p p p
p p p p
p p p p
p p
p p
p p p
p p p
p p p
p p p
p p p
p p p
p p p
p p p
p p p
p p p
p p
LC1 D40 LC1 D40 LP1 D40 LC2 D40 LC2 D40
LC1 D65 LC1 D65 LP1 D65 LC2 D65 LC2 D65
LC1 D80 LC1 D80 LP1 D80 LC2 D80 LC2 D80
LC1 D115 LC1 D115 LC1 D115 LC2 D115 LC2 D115
5/43
Selection guide
TeSys contactors
TeSys d, low consumption
Applications
Automation systems
Rated operational current le max. AC-3 (Ue y 440 V) le AC-1 ( y 60 C) 9A 20/25 A 12 A 20/25 A 18 A 25/32 A
690 V
Number of poles
3 or 4
3 or 4
3 or 4
4 kW 7.5 kW 9 kW 10 kW 10 kW
500 V 660/690 V
Closing Opening
70 ms 25 ms
1 N/C and 1 N/O instantaneous contacts incorporated in the contactors, with add-on blocks common to the whole range, comprising up to 2 N/C or 2 N/O instantaneous standard contacts Built-in suppression as standard, by bi-directional peak limiting diode
Interference suppression
Contactor type 3-pole 4-pole Reversing contactor type 3-pole 4-pole Pages Contactors Reversing contactors
5/44
5 5
25 A 25/40 A
32 A 50 A
38 A 50 A
3 or 4
5.5 kW 11 kW 11 kW 15 kW 15 kW
70 ms 25 ms
1 N/C and 1 N/O instantaneous contacts incorporated in the contactors, with add-on blocks common to the whole range, comprising up to 2 N/C or 2 N/O instantaneous standard contacts Built-in suppression as standard, by bi-directional peak limiting diode
LC1 D32
LC1 D38
LC2 D32
LC2 D38
5/45
Characteristics
TeSys contactors
TeSys d
Contactor type
LC1
D09D18 D25D38 D40 DT20 and DT25 DT32 and DT40 690 1000
D50D95
Environment
Rated insulation voltage (Ui) Conforming to IEC 60947-4-1, V overvoltage category III, degree of pollution: 3 V Conforming to UL, CSA Conforming to IEC 60947 kV
600 6 8
Product certifications
IEC 60947-1, 60947-4-1, NFC 63-110, VDE 0660, BS 5424, JEM 1038. EN 60947-1, EN 60947-4-1. GL, DNV, PTB, RINA UL, CSA Complies with SNCF, Sichere Trennung recommendations Conforming to VDE 0106 part 101 and A1 (draft 2/89) Conforming to VDE 0106 and IEC 60529 Power connection Coil connection Conforming to IEC 60068 Storage Operation Permissible C C C m V 400
Separation insulation
Protection against direct finger contact IP 2X Protection against direct finger contact IP 2X TH - 60+ 80 - 5+ 60 - 40+ 70, for operation at Uc 3000 a /c
30
30
180
Flame resistance
Conforming to UL 94 Conforming to IEC 60695-2-1 Contactor open Contactor closed Contactor open Contactor closed
V1 960 10 gn 15 gn 2 gn 4 gn 8 gn 15 gn 8 gn 10 gn 8 gn 10 gn 6 gn 15 gn
Shock resistance (3) 1/2 sine wave = 11 ms Vibration resistance (3) 5300 Hz
4 gn
4 gn
90
90
3 gn
180
4 gn
(1) Protection provided for the cabling c.s.a.'s indicated on the next page and for connection by cable. (2) For other operating positions, please consult your Regional Sales Office. (3) Without change of contact states, in the most unfavourable direction (coil energised at Ue).
5/46
Characteristics (continued)
TeSys contactors
TeSys d
Contactor type
LC1
D25 (3P)
D32 D38 D18 and D25 D40 (4P) DT32 and DT40
1 conductor 2 conductors Flexible cable 1 conductor with cable end 2 conductors Solid cable 1 conductor without cable end 2 conductors Screwdriver Philips Flat screwdriver Key for hexagonal headed screw Tightening torque
mm 2 mm 2 mm 2 mm 2 mm 2 mm 2
N.m
14 14 14 12.5 14 14 N 2 6 1.7
Philips Flat screwdriver Key for hexagonal headed screw N.m Tightening torque
N.m
(1) If cable ends are used, choose the next size down (example: for 2.5 mm2, use 1.5 mm2 ) and square crimp the cable ends using a special tool. (2) To connect cables with a c.s.a. > 4mm2 and up to 10 mm2, it is essential to use special connectors, sold in bags of 100 (reference: LAD 96180).
5/47
Characteristics (continued)
TeSys contactors
TeSys d
Contactor type
LC1
DT20 D098
DT25 D128
DT32 D188
DT40 D258
Pole characteristics
Rated operational current (Ie) (Ue y 440 V) In AC-3, y 60 C In AC-1, y 60 C Rated operational voltage (Ue) Up to Frequency limits Conventional thermal current (Ith) Rated making capacity (440 V) Rated breaking capacity (440 V) Permissible short time rating No current flowing for preceding 15 minutes with y 40 C Protection by fuses against short-circuits (U y 690 V) Average impedance per pole Power dissipation per pole for the above operational currents Of the operating current y 60 C Conforming to IEC 60947 Conforming to IEC 60947 For 1 s For 10 s For 1 min For 10 min Without thermal type 1 overload relay, gG fuse type 2 With thermal overload relay At Ith and 50 Hz AC-3 AC-1 A A A A A A A m W W 20 25 32 40
210 210 240 380 105 105 145 240 61 61 84 120 30 30 40 50 25 40 50 63 20 25 35 40 See pages 6/16 and 6/17, for aM or gG fuse ratings corresponding to the associated thermal overload relay 2.5 2.5 2.5 2 0.20 0.36 0.8 1.25 1.56 1.56 2.5 3.2
Drop-out a 50 Hz Inrush 50 Hz coil Cos 50/60 Hz coil Sealed 50 Hz coil Cos 50/60 Hz coil a 60 Hz Inrush 60 Hz coil Cos 50/60 Hz coil Sealed 60 Hz coil Cos 50/60 Hz coil Heat dissipation 50/60 Hz Operating time Closing "C" (2) Opening "O" Mechanical durability 50 or 60 Hz coil in millions of operating cycles 50/60 Hz coil on 50 Hz Average consumption at 20 C and at Uc Maximum operating rate at ambient temperature y 60 C In operating cycles per hour
VA VA VA VA VA VA VA VA W ms ms
0.81.1 Uc on 50 Hz and 0.851.1 Uc on 60 Hz at 60 C 0.30.6 Uc at 60 C 0.75 70 0.3 7 0.75 70 0.3 7.5 23 1222 419 15 3600
(1) Versions with spring terminal connections: 16 A for LC1 D093 and LC1 D123 (20 A possible with 2 x 2.5 mm 2 cables in parallel), 25 A for LC1 D183 to LC1 D323 (32 A possible for LC1 D183 connected with 2 x 4 mm2 cables in parallel; 40 A possible for LC1 D253 and LC1 D323 connected with 2 x 4 mm2 cables in parallel). (2) The closing time "C" is measured from the moment the coil supply is switched on to initial contact of the main poles. The opening time "O" is measured from the moment the coil supply is switched off to the moment the main poles separate.
5/48
D32
D38
D40
D50
D65
D80
D95
D115
D150
115 200 1000 25400 200 1260 1100 1100 950 550 250 250 200
150 200 1000 25400 200 1660 1400 1400 1200 580 250 315 250
430 430 720 260 310 320 138 150 165 60 60 72 63 63 80 63 63 80 See pages 24514/2 and 24514/3, for aM or gG fuse 2 2 5 2 3 5 1.5 2.4 5.4
810 900 990 1100 400 520 640 800 208 260 320 400 84 110 135 135 100 160 200 200 100 125 160 160 ratings corresponding to the associated thermal overload relay 1.5 3.7 9.6 1 4.2 6.4 0.8 5.1 12.5 0.8 7.2 12.5
0.6 7.9 24
0.6 13.5 24
12690
24660
24500
0.81.1 Uc on 50 Hz and 0.851.1 Uc on 60 Hz at 60 C 0.30.6 Uc at 60 C 0.75 70 0.3 7 0.75 70 0.3 7.5 23 1222 419 15 3600
0.851.1 Uc at 55 C 0.30.6 Uc at 55 C 0.81.1 Uc on 50 Hz and 0.851.1 Uc on 60 Hz at 55 C 0.30.6 Uc at 55 C 200 0.75 245 20 0.3 26 220 0.75 245 22 0.3 26 610 2026 2026 812 812 16 16 6 6 3600 3600
0.851.1 Uc at 55 C 0.30.5 Uc at 55 C 0.81.15 Uc on 50/60 Hz at 55 C 0.30.5 Uc at 55 C 300 0.8 0.9 280350 280350 22 0.3 0.9 218 218 300 0.8 0.9 280350 280350 22 0.3 0.9 218 218 38 34.5 2050 2035 620 4075 8 8 8 2400 1200
5/49
Characteristics (continued)
TeSys contactors
TeSys d
Contactor type
LC1 D09D38 LC1 DT20DT40 c Conforming to IEC 60947-1 Conforming to UL, CSA Operational Standard coil Wide range coil Drop-out c Inrush Sealed Closing Opening "C" "O" V V V 12440 690 600 0.71.25 Uc at 60 C
0.851.1 Uc at 55 C 0.751.2 Uc at 55 C
W W
Time constant L/R (L/R) Mechanical durability at Uc In millions of operating cycles Maximum operating rate In operating cycles per hour at ambient temperature y 60 C
ms 63 15 % 85110 95130 2035 ms 20 20 % 2035 2035 4075 Nota : The arcing time depends on the circuit switched by the poles. For all normal 3-phase applications, the arcing time is less than 10 ms. The load is isolated from the supply after a time equal to the sum of the opening time and the arcing time. ms 28 65 75 25 30 3600 20 3600 20 3600 8 1200
Average consumption d.c. at 20 C and at Uc Operating time (1) at Uc and at 20 C Voltage limits ( y 60 C) of the control circuit Time constant L/R (L/R) Mechanical durability Maximum operating rate
W W ms ms
ops/h
(1) The operating times depend on the type of contactor electromagnet and its control mode. The closing time "C" is measured from the moment the coil supply is switched on to initial contact of the main poles. The opening time "O" is measured from the moment the coil supply is switched off to the moment the main poles separate.
5/50
Characteristics (continued)
TeSys contactors
TeSys d
V V V A Hz V mA
A A A A M
Guaranteed between ms 1.5 on energisation and on de-energisation N/C and N/O contacts a.c. supply, categories AC-14 and AC-15 d.c. supply, category DC-13 Electrical durability (valid for up to 3600 operating cycles/hour) Electrical durability (valid for up to 1200 operating cycles/hour) on an inductive load such as the coil of an electromagnet: on an inductive load such as the coil of an electromagnet, making current (cos 0.7) = 10 times the power broken without economy resistor, the time constant increasing with the (cos 0.4). load. V 24 48 115 230 400 440 600 V 24 48 125 250 440 VA 60 120 280 560 960 1050 1440 W 96 76 76 76 44 VA 16 32 80 160 280 300 420 W 48 38 38 32 VA 4 8 20 40 70 80 100 W 14 12 12 AC-15 DC-13
Millions of operating cycles Millions of operating cycles
10 8 7 6 5 4 3 2
10 8 7 6 5 4 3 2
24 V 48 V 125 V
0,1 0,1
0,2
4 5
6 7
8 10 9
0,1 0,1
0,2
4 5
6 7
8 10 9
Current broken in A
Current broken in A
5/51
Characteristics
TeSys contactors
Auxiliary contact blocks without dust and damp protected contacts for TeSys d contactors
LAD N or LAD C
LAD R
LAD 8
Environment
Conforming to standards Product certifications Protective treatment Degree of protection Ambient air temperature around the device Maximum operating altitude Connection by cable Conforming to IEC 60068 Conforming to VDE 0106 Storage Operation Permissible for operation at Uc Without derating Phillips N 2 and 6 mm Flexible or solid cable with or without cable end Flexible or solid cable without cable end C C C m mm2 IEC 60947-5-1, NF C 63-140, VDE 0660, BS 4794, EN 60947-5-1 UL, CSA TH Protection against direct finger contact IP 2X - 60+ 80 - 5+ 60 - 40+ 70 3000 Min: 1 x 1, max: 2 x 2.5
mm2
Max. 2 x 2.5
V Conforming to IEC 60947-5-1 V Conforming to UL, CSA For ambient temperature y 60 C A Hz U min I min Conforming to IEC 60947-5-1 and VDE 0660. gG fuse Conforming to I rms IEC 60947-5-1 Permissible for 1s 500 ms 100 ms V mA A A A A A M ms ms C
Insulation resistance Guaranteed between N/C and N/O contacts Overlap time Guaranteed between N/C and N/O contacts on LAD C22 Time delay Ambient air temperature for (LAD T, R and S contact blocks) operation Accuracy only valid for setting Repeat accuracy range indicated on the front face Drift up to 0.5 million operating cycles Drift depending on ambient air temperature Mechanical durability In millions of operating cycles Operational power of contacts Non-overlap time
5/52
Characteristics (continued)
TeSys contactors
Auxiliary contact blocks with dust and damp protected contacts for TeSys d contactors
LA1 DX
LA1 DZ Protected
Environment
Conforming to standards Product certifications Protective treatment Degree of protection Ambient air temperature Connection Conforming to IEC 60068 Conforming to VDE 0106 Storage and operation Phillips N 2 and 6 mm Flexible or solid cable with or without cable end C mm 2 IEC 60947-5-1, VDE 0660 UL, CSA TH Protection against direct finger contact IP 2X - 25+ 70 Min: 1 x 1, max: 2 x 2.5
Number of contacts
Contact characteristics
Rated operational voltage (Ue) Rated insulation voltage (Ui) Conventional thermal current (Ith) Maximum operational current (Ie) Frequency of the operational current Minimum switching capacity Short-circuit protection Rated making capacity Short-time rating Up to Conforming to IEC 60947-5-1 Conforming to UL, CSA For ambient temperature y 40 C V V V A mA Hz U min I min Conforming to IEC 609475-1 gG fuse Conforming to IEC 60947 5-1, I rms Permissible for 1s 500 ms 100 ms V mA A A A A A M 50 250 500 17 4 > 10 50 250 500 17 4 > 10 690 690 600 10 25400 17 5 10 a: 140; c: 250 100 120 140 > 10 24 250 50 3 0.3 > 10 5 Gold - Single break with crossed bars
Insulation resistance Mechanical durability Materials and technology used for dust and damp protected contacts In millions of operating cycles
5/53
Characteristics (continued)
TeSys contactors
Auxiliary contact blocks with dust and damp protected contacts for TeSys d contactors
10 8 7 6 5 4 3 2
4 5
6 7
8 10 9
Current broken in A
10 8 7 6 5 4 3 2 250 V
24 V 48 V 125 V
440 V
0,1 0,1 0,2 0,3 0,4 0,5 0,6 0,8 1 0,7 0,9 2 3 4 5 6 7 8 10 9
Current broken in A
5/54
Characteristics
TeSys contactors
Control modules, coil suppressor modules and mechanical latch blocks for TeSys d contactors
Environment
Conforming to standards Product certifications Protective treatment Degree of protection Ambient air temperature around the device Conforming to IEC 60068 Conforming to VDE 0106 Storage Operation Permissible for operation at Uc C C C IEC 60947-5-1 UL, CSA TH Protection against direct finger contact IP 2X 40+ 80 25+ 55 25+ 70
Suppressor modules
Module type Type of protection Rated control circuit voltage (Uc) Maximum peak voltage Natural RC frequency 24/48 V 50/127 V 110/240 V 380/415 V Hz Hz Hz Hz V LA4 DA, LAD 4RC RC circuit a 24415 3 Uc 400 200 100 150 LA4 DB, LAD 4T Bidirectional peak limiting diode a or c 2472 2 Uc LA4 DC Diode c 12250 Uc LA4 DE, LAD 4V Varistor a or c 24250 2 Uc
LA6 DK10 LC1 D40D65, LP1 D65 UL, CSA V V VA W 690 24415 25 30 1200 10 % 0.5
LA6 DK20 LC1 D80D150 LP1 D80 and LC1 D115 UL, CSA 690 24415 25 30 1200 10 % 0.5
(1) Unlatching can be manually operated or electrically controlled (pulsed). The LA6 DK or LAD 6K latch coil and the LC1 D operating coil must not be energised simultaneously. The duration of the LA6 DK or LAD 6K and LC1 D control signals must be u 100 ms.
5/55
Characteristics
TeSys contactors
Electronic serial timer module for TeSys d contactors
Module type
LA4 DT (On-delay) IEC 60255-5 UL, CSA Conforming to IEC 60068 Conforming to VDE 0106 Storage Operation For operation at Uc Conforming to IEC 60947-1 Phillips n 2 and 6 mm Flexible or solid conductor with or without cable end C C C V mm2 TH Protection against direct finger contact IP 2X 40+ 80 25+ 55 25+ 70 250 Min: 1 x 1, max: 2 x 2.5
Environment
Conforming to standards Product certifications Protective treatment Degree of protection Ambient air temperature around the device Rated insulation voltage (Ui) Cabling
Timing characteristics
Timing ranges s 040 C During time delay period After time delay period During time delay period After time delay period ms ms ms ms ms 0.12; 1.530; 25500 3 % (10 ms minimum) 150 50 10 2 Repeat accuracy Reset time Immunity to microbreaks Minimum control pulse duration Indication of time delay By LED
Function diagram
LA4 DT On-delay electronic timers
U supply A1-A2 Time delay output Contactor coil
1 0 1 0 t
Red LED
5/56
Characteristics
TeSys contactors
Interface modules for TeSys d contactors
Environment
Conforming to standards Product certifications Protective treatment Degree of protection Ambient air temperature around the device Conforming to IEC 60068 Conforming to VDE 0106 Storage Operation Permissible for operation at Uc C C C IEC 60255-5 UL, CSA TH Protection against direct finger contact IP 2X 40+ 80 25+ 55 25+ 70 LA4 DFBQ With relay 5 415 LA4 DFB LA4 DFE LA4 DLB LA4 DLE With relay With relay With relay + override 250 250 the contactor coil is energised c 48 c 24 c 48 3360 1730 3360 15 25 15 < 4.8 < 1.3 33 < 2.4 <2 17 < 4.8 < 1.3 33 LA4 DWB Solid state
Other characteristics
Module type Rated insulation voltage Rated operational voltage Indication of input state Input signals Conforming to IEC 60947-5-1 Conforming to IEC 60947-5-1 Control voltage (E1-E2) Permissible variation Current consumption at 20 C State 0 guaranteed for U I State 1 guaranteed for U Against reverse polarity Of the input In millions of operating cycles V V
By integral LED which illuminates when V c 24 c 24 V 1730 1730 mA 25 25 V mA V < 2.4 <2 17 By diode By diode 3 4 0.6 LC1 D40D150 < 2.4 <2 17
Built-in protection Electrical durability at 220 A/240 V Maximum immunity to microbreaks Power dissipated Direct mounting without contactor Mounting with cabling adapter LAD 4BB
10 4 0.6
10 4 0.6
3 4 0.6
3 4 0.6
With coil
With LA4 DF, LA4 DL Cabling Phillips N 2 and 6 mm Flexible or solid cable with or without cable end
C "O"
LC1 D09D38, DT20DT40 The operating times depend on the type of contactor electromagnet and its control mode. The closing time "C" is measured from the moment the coil supply is switched on to initial contact of the main poles. The opening time "O" is measured from the moment the coil supply is switched off to the moment the main poles separate. LC1 D09D38, LC1 D40D65 LC1 D80 and D95 DT20DT40 ms 2030 2834 2843 ms 1624 2024 1832 mm 2 Min: 1 x 1; max: 2 x 2.5
5/57
References
TeSys contactors
For motor control up to 75 kW at 400 V, in category AC-3
Control circuit: a.c., d.c. or low consumption
810356
1000 V 22 30 37 45 45 65 75
LC1 D09pp
1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1
LC1 D09pp LC1 D12pp LC1 D18pp LC1 D25pp LC1 D32pp LC1 D38pp LC1 D40pp LC1 D50pp LC1 D65pp LC1 D80pp LC1 D95pp LC1 D115pp LC1 D150pp
kg 0.320 0.325 0.330 0.370 0.375 0.380 1.400 1.400 1.400 1.590 1.610 2.500 2.500
810353
LC1 D25pp
810352
Accessories
Auxiliary contact blocks and add-on modules: see pages 5/68 to 5/75.
LC1 D95pp
LC1 D115pp
(1) LC1 D09 to D38: clip-on mounting on 35 mm 5 rail AM1 DP or screw fixing. LC1 D40 to D95 a : clip-on mounting on 35 mm 5 rail AM1 DP or 75 mm 5 rail AM1 DL or screw fixing. LC1 D40 to D95 c: clip-on mounting on 75 mm 5 rail AM1 DL or screw fixing. LC1 D115 and D150: clip-on mounting on 2 x 35 mm 5 rails AM1 DP or screw fixing. (2) Standard control circuit voltages (for other voltages, please consult your Regional Sales Office): a.c. supply Volts 24 42 48 110 115 220 230 240 380 400 415 440 500 LC1 D09D150 (D115 and D150 coils with integral suppression device fitted as standard)) 50/60 Hz B7 D7 E7 F7 FE7 M7 P7 U7 Q7 V7 N7 R7 LC1 D40D115 50 Hz B5 D5 E5 F5 FE5 M5 P5 U5 Q5 V5 N5 R5 S5 60 Hz B6 E6 F6 M6 U6 Q6 R6 d.c. supply Volts 12 24 36 48 60 72 110 125 220 250 440 LC1 D09D38 (coils with integral suppression device fitted as standard) U 0.71.25 Uc JD BD CD ED ND SD FD GD MD UD RD LC1 D40D95 U 0.851.1 Uc JD BD CD ED ND SD FD GD MD UD RD U 0.751.2 Uc JW BW CW EW SW FW MW LC1 D115 and D150 (coils with integral suppression device fitted as standard) U 0.751.2 Uc BD ED ND SD FD GD MD UD RD Low consumption Volts c 5 12 20 24 48 110 220 250 LC1 D09...D38 (coils with integral suppression device fitted as standard) U 0.71.25 Uc AL JL ZL BL EL FL ML UL For other voltages between 5 and 690 V, see pages 5/76 to 5/81. (3) The weights indicated are for contactors with a.c. control circuit. For d.c. or low consumption control circuit, add 0.160 kg for contactors LC1 D09 to D38, 0.785 kg for contactors LC1 D40 to D65 and 1 kg for contactors LC1 D80 and D95.
105517
5/58
References
TeSys contactors
For motor control up to 15 kW at 400 V, in category AC-3
Control circuit: a.c., d.c. or low consumption
810358
LC1 D123pp
1 1 1 1 1
1 1 1 1 1
Accessories
Auxiliary contact blocks and add-on modules: see pages 5/68 to 5/75.
(1) LC1 D09 to D32: clip-on mounting on 35 mm 5 rail AM1 DP or screw fixing. (2) Standard control circuit voltages (for other voltages, please consult your Regional Sales Office): a.c. supply Volts 24 42 48 110 115 220 230 240 380 400 415 440 LC1 D09D32 50/60 Hz B7 D7 E7 F7 FE7 M7 P7 U7 Q7 V7 N7 R7 d.c. supply Volts 12 24 36 48 60 72 110 125 220 250 440 LC1 D09D32 (coils with integral suppression device fitted as standard) U 0.71.25 Uc JD BD CD ED ND SD FD GD MD UD RD Low consumption Volts c 5 12 20 24 48 110 220 250 LC1 D09...D32 (coils with integral suppression device fitted as standard) U 0.71.25 Uc AL JL ZL BL EL FL ML UL For other voltages between 5 and 690 V, see pages 5/76 to 5/81. (3) The weights indicated are for contactors with a.c. control circuit. For d.c. or low consumption control circuit, add 0.160 kg for contactors LC1 D09 to D32. (4) Must be wired with 2 x 4 mm2 cables in parallel on the upstream side. On the downstream side, outgoing terminal block LAD 331 may be used (Quickfit technology, see page 1/219).
5/59
References
TeSys contactors
For control in category AC-1, 25 to 200 A
Control circuit: a.c., d.c. or low consumption
Number of poles
Basic reference, to be completed by adding the voltage code (1) Fixing (2)
Weight (3)
A 25 32 40 50 60 80 125 200
3 3 3 3 3 3 3 3
1 1 1 1 1 1 1 1
1 or 1 1 1 or 1 1 or 1 or 1 or
LC1 D12pp
LC1 D09pp LC1 D12pp LC1 D18pp LC1 D25pp LC1 D32pp LC1 D38pp LC1 D40pp LC1 D50pp LC1 D65pp (4) LC1 D80pp LC1 D95pp (4) LC1 D115pp LC1 D150pp (5)
kg 0.320 0.325 0.330 0.370 0.375 0.380 1.400 1.400 1.400 1.590 1.610 2.500 2.500
These contactors are fitted with Faston connectors: 2 x 6.35 mm on the power poles and 1 x 6.35 mm on the coil terminals. It is possible to make 2 x 6.35 mm connections to the coil terminals by using a double Faston connector, reference: LAD 99635, to be ordered separately (sold in lots of 100). For contactors LC1 D09 and LC1 D12 only, in the references selected above, insert a figure 9 before the voltage code. Example: LC1 D09pp becomes LC1 D099pp.
810367
LC1 D123pp
Accessories
Auxiliary contact blocks and add-on modules: see pages 5/68 to 5/75.
(1) See note (1) page 5/61. (2) LC1 D09 to D38 and LC1 DT20 to DT40: clip-on mounting on 35 mm 5 rail AM1 DP or screw fixing. LC1 D40 to D95 a : clip-on mounting on 35 mm 5 rail AM1 DP or 75 mm 5 rail AM1 DL or screw fixing. LC1 or LP1 D40 to D95 c: clip-on mounting on 75 mm 5 rail AM1 DL or screw fixing. LC1 D115 and D150: clip-on mounting on 2 x 35 mm 5 rails AM1 DP or screw fixing. (3) The weights indicated are for contactors with a.c. control circuit. For d.c. or low consumption control circuit, add 0.160 kg for contactors LC1 D09 to D38, 0.785 kg for contactors LC1 D40 to D65 and 1 kg for contactors LC1 D80 and D95. (4) Selection according to the number of operating cycles, see AC-1 curve, page 5/164. (5) 32 A with 2 x 4 mm 2 cables connected in parallel. (6) 20 A with 2 x 2.5 mm2 cables connected in parallel. (7) 40 A with 2 x 4 mm 2 cables connected in parallel.
5/60
References
TeSys contactors
For control in category AC-1, 20 to 200 A
Control circuit: a.c., d.c. or low consumption
Number of poles
Basic reference, to be completed by adding the voltage code (1) Fixing (2)
Weight (3)
A 20 25 32 40 60
LC1 DT20pp
4 2 4 2 4 2 4 2 4 2
2 2 2 2 2 2 2
1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 or or or or or or
80
4 2
125
4 2
200
LC1 DT20pp LC1 D098pp LC1 DT25pp LC1 D128pp LC1 DT32pp LC1 D188pp LC1 DT40pp LC1 D258pp LC1 D40004pp LP1 D40004pp LC1 D40008pp LP1 D40008pp LC1 D65004pp LP1 D65004pp LC1 D65008pp LP1 D65008pp LC1 D80004pp LP1 D80004pp LC1 D80008pp LP1 D80008pp LC1 D115004pp
kg 0.365 0.365 0.365 0.365 0.425 0.425 0.425 0.425 1.440 2.210 1.440 2.210 1.440 2.210 1.450 2.220 1.760 2.685 1.840 2.910 2.860
5
0.380 0.380 0.380 0.380 0.425 0.425 0.425 0.425
Accessories
Auxiliary contact blocks and add-on modules: see pages 5/68 to 5/75. (1) Standard control circuit voltages (for other voltages, please consult your Regional Sales Office):
a.c. supply
Volts 24 42 48 110 115 220 230 240 380 LC1 D09...D150 and LC1 DT20...DT40 (coils with integral suppression device fitted as standard) 50/60 Hz B7 D7 E7 F7 FE7 M7 P7 U7 Q7 LC1 D40...D115 50 Hz B5 D5 E5 F5 FE5 M5 P5 U5 Q5 60 Hz B6 E6 F6 M6 U6 Q6 400 V7 V5 250 UD UD UD 415 N7 N5 440 RD RD RD 440 R7 R5 R6 500 S5
d.c. supply
Volts 12 24 36 48 60 72 110 LC1 D09...D38 and LC1 DT20...DT40 (coils with integral suppression device fitted U 0.71.25 Uc JD BD CD ED ND SD FD LC1 or LP1 D40...D80 U 0.851.1 Uc JD BD CD ED ND SD FD U 0.751.2 Uc JW BW CW EW SW FW LC1 D115 (coils with integral suppression device fitted as standard) U 0.751.2 Uc BD ED ND SD FD 125 220 as standard) GD MD GD GD MD MW MD
Low consumption
Volts c 5 12 20 24 48 110 220 250 LC1 D09...D38 and LC1 DT20...DT40 (coils with integral suppression device fitted as standard) U 0.71.25 Uc AL JL ZL BL EL FL ML UL For other voltages between 5 and 690 V, see pages 5/76 to 5/81. (2) See note (2) page 5/60 (3) The weights indicated are for contactors with a.c. control circuit. For d.c. or low consumption control circuit, add 0.165 kg and for contactors LC1 D80, 1 kg.
5/61
References
TeSys contactors
Reversing contactors for motor control up to 75 kW at 400 V, in category AC-3
Horizontally mounted, pre-assembled
Control circuit: a.c., d.c. or low consumption
810369
LC2 D12pp
220 V 380 V 660 V 230 V 400 V 415 V 440 V 500 V 690 V 1000 V kW kW kW kW kW kW kW A 2.2 3 4 5.5 7.5 9 11 15 18.5 22 25 30 40 4 5.5 7.5 11 15 18.5 18.5 22 30 37 45 55 75 4 5.5 9 11 15 18.5 22 25 37 45 45 59 80 4 5.5 9 11 15 18.5 22 30 37 45 45 59 80 5.5 7.5 10 15 18.5 18.5 22 30 37 55 55 75 90 5.5 7.5 10 15 18.5 18.5 30 33 37 45 45 80 100 65 75
kg 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 LC2 LC2 LC2 LC2 LC2 LC2 LC2 LC2 LC2 LC2 LC2 D09pp (4) D12pp (4) D18pp (4) D25pp (4) D32pp (4) D38pp (4) D40pp D50pp D65pp D80pp D95pp 0.687 0.697 0.707 0.787 0.797 0.807 2.400 2.400 2.400 3.200 3.200 6.350 6.400
565132
LC2 D50pp
Accessories
Auxiliary contact blocks and add-on modules: see pages 5/68 to 5/75.
(1) LC2 D09 to D38: clip-on mounting on 35 mm 5 rail AM1 DP or screw fixing. LC2 D40 to D95: clip-on mounting on 35 mm 5 rail AM1 DP or 75 mm 5 rail AM1 DL or screw fixing. LC2 D115 and D150: clip-on mounting on 2 x 35 mm 5 rails AM1 DP or screw fixing. (2) Standard control circuit voltages (for other voltages, please consult your Regional Sales Office):
a.c. supply
Volts 24 42 48 110 115 220 230 240 380 LC2 D09D150 (D115 and D150 coils with integral suppression device fitted as standard)) 50/60 Hz B7 D7 E7 F7 FE7 M7 P7 U7 Q7 LC2-D40D115 50 Hz B5 D5 E5 F5 FE5 M5 P5 U5 Q5 60 Hz B6 E6 F6 M6 U6 Q6 400 V7 V5 250 UD 415 N7 N5 440 RD 440 R7 R5 R6 500 S5
d.c. supply
Volts 12 24 36 48 60 72 LC2 D09D38 (coils with integral suppression device fitted as standard) U 0.71.25 Uc JD BD CD ED ND SD 110 FD 125 GD 220 MD
Low consumption
Volts c 5 12 20 24 48 110 220 250 LC2 D09...D38 (coils with integral suppression device fitted as standard) U 0.71.25 Uc AL JL ZL BL EL FL ML UL For other voltages between 5 and 690 V, see pages 5/76 to 5/81. (3) The weights indicated are for contactors with a.c. control circuit. For d.c. or low consumption control circuit, add 0.330 kg (LC2 D09 D38 ). (4) For reversing contactors with electrical interlocking pre-wired at the factory, add suffix V to the references selected above. Example: LC2 D09P7 becomes LC2 D09P7V.
5/62
References
TeSys contactors
Reversing contactors for motor control up to 15 kW at 400 V, in category AC-3
Horizontally mounted, pre-assembled
Control circuit: a.c., d.c. or low consumption
Pre-wired power connections Mechanical interlock, without electrical interlocking. Standard power ratings of 3-phase motors 50/60 Hz in category AC-3 Operational current in AC-3 ( y 60 C) 440 V up to A 9 12 18 25 32 Instantaneous Contactors supplied with coils auxiliary Basic reference, to be completed by contacts per adding the voltage code (2) contactor Fixing (1) Weight (3)
LC2 D123pp
220 V 380 V 230 V 400 V 415 V 440 V 500 V kW kW kW kW kW 2.2 4 4 4 5.5 3 5.5 5.5 5.5 7.5 4 7.5 9 9 10 5.5 11 11 11 15 7.5 15 15 15 18.5
1 1 1 1 1
1 1 1 1 1
Accessories
Auxiliary contact blocks and add-on modules : see pages 5/68 to 5/75.
(1) LC2 D09 to D32: clip-on mounting on 35 mm 5 rail AM1 DP or screw fixing. (2) Standard control circuit voltages (for other voltages, please consult your Regional Sales Office).
a.c. supply
Volts LC2 D09D32 50/60 Hz 24 B7 42 D7 48 E7 110 F7 115 FE7 220 M7 230 P7 110 FD 240 U7 125 GD 380 Q7 220 MD 400 V7 250 UD 415 N7 440 RD 440 R7
d.c. supply
Volts 12 24 36 48 60 72 LC2 D09D32 (coils with integral suppression device fitted as standard) U 0.71.25 Uc JD BD CD ED ND SD
Low consumption
Volts c 5 12 20 24 48 110 220 250 LC2 D09...D32 (coils with integral suppression device fitted as standard) U 0.71.25 Uc AL JL ZL BL EL FL ML UL For other voltages between 5 and 690 V, see pages 5/76 to 5/81. (3) The weights indicated are for reversing contactors with a.c. control circuit. For d.c. or low consumption control circuit, add 0.330 kg.
5/63
References
TeSys contactors
Changeover contactor pairs for control in category AC-1, 20 to 200 A, horizontally mounted, pre-assembled
Control circuit: a.c., d.c. or low consumption
4-pole changeover contactor pairs for connection by screw clamp terminals or connectors
Pre-wired power connections LC2 DT20 to LC2 DT40: mechanical interlock without electrical interlocking. LC2 D40 to LC2 D80: order separately 2 auxiliary contact blocks LAD Np1 to obtain electrical interlocking between the 2 contactors (see page 5/69). For electrical interlocking incorporated in the mechanical interlock, please consult your Regional Sales Office. LC2 D115: mechanical interlock with integral, pre-wired electrical interlocking.
Utilisation category AC-1 Instantaneous auxiliary Non inductive loads contacts per contactor Maximum rated operational current ( y 60 C) A 20 25 32 40 60 80 125 Contactors supplied with coil Basic reference, to be completed by adding the voltage code (1) Fixing (2) Weight
510441
LC2 DT20pp
1 1 1 1
1 1 1 1
LC2 DT20pp LC2 DT25pp LC2 DT32pp LC2 DT40pp LC2 D40004 pp LC2 D65004 pp LC2 D80004 pp LC2 D115004pp
200
Accessories
Auxiliary contact blocks and add-on modules, see pages 5/68 to 5/75 .
(1) See note (1) on next page. (2) LC2 DT20 to DT40: clip-on mounting on 35 mm 5 rail AM1 DP or screw fixing. LC2 D65 and D80: clip-on mounting on 35 mm 5 rail AM1 DP or 75 mm 5 rail AM1 DL or screw fixing. LC2 D115: clip-on mounting on 2 x 35 mm 5 rails AM1 DP or screw fixing.
5/64
References
TeSys contactors
Changeover contactor pairs for control in category AC-1, 20 A, horizontally mounted, pre-assembled
Control circuit: a.c., d.c. or low consumption
LC2 DT203 pp
kg 0.760
Accessories
Auxiliary contact blocks and add-on modules, see pages 5/68 to 5/75.
(1) Standard control circuit voltages (for other voltages, please consult your Regional Sales Office).
a.c. supply
Volts LC2 DT20DT40 50/60 Hz LC2 D65D115 50 Hz 60 Hz 24 B7 B5 B6 42 D7 D5 48 E7 E5 E6 110 F7 F5 F6 115 FE7 FE5 220 M7 M5 M6 230 P7 P5 240 U7 U5 U6 125 GD 250 UL 380 Q7 Q5 Q6 220 MD 400 V7 V5 250 UD 415 N7 N5 440 RD 440 R7 R5 R6 500 S5
d.c. supply
Volts 12 24 36 48 60 72 110 LC2 DT20DT40 (coils with integral suppression device fitted as standard) U 0.71.25 Uc JD BD CD ED ND SD FD
Low consumption
Volts c 5 12 20 24 48 110 220 LC2 DT20...DT40 (coils with integral suppression device fitted as standard) U 0.71.25 Uc AL JL ZL BL EL FL ML For other voltages between 5 and 690 V, see pages 5/76 to 5/81. (2) Clip-on mounting on 35 mm 5 rail AM1 DP or screw fixing.
5/65
References
TeSys contactors
Component parts for assembling reversing contactors for motor control or low speed - high speed starters
Weight kg 0.045
Weight kg
Including mechanical interlock and an electrical interlocking kit for the contactors
LC1 D09D38 LAD 9R1V (2)
LA9 D4002
810374
LC1 D80 and D95 (a) LC1 D80 and D95 (c) LC1 D115 and D150
LA9 D6569
810375
(3)
5
LA9 D8069
810373
LAD 9R1
(1) To order the 2 contactors: see pages 5/58 and 5/59. (2) Including mechanical interlock. (3) To build a reversing contactor with spring terminal connections, the following components must be ordered: - 1 mechanical interlock LAD 9V2, - 1 upstream power connection kit and 1 downstream power connection kit. Upstream power connection kit LAD 9V10: installed in the Quickfit system with power connection module LAD 34. (If module LAD 34 is not used, replace LAD 9V10 with LAD 9V12). Downstream power connection kit LAD 9V11 : installed in the Quickfit system with outgoing terminal block LAD 331. (If module LAD 331 is not used, replace LAD 9V11 with LAD 9V13 ).
565134
5/66
References
TeSys contactors
Component parts for assembling changeover contactor pairs for distribution
Contactors with screw clamp terminals or connectors Horizontally mounted, assembled by customer
Weight kg 0.040
Weight kg
Including mechanical interlock and an electrical interlocking kit for the contactors
LC1 DT20DT40 LAD T9R1V (2)
LA9 D4002
565136
LAD-T9R1 (2)
0.035
(3)
LA9 D50978
LP1 D80004
LA9 D6570
810380
LA9 D8070
(1) To order the 2 contactors: see pages 5/61 and 5/62. (2) Including mechanical interlock. (3) To build a changeover contactor pair with spring terminal connections, the following components must be ordered in addition to the 2 contactors: - 1 mechanical interlock LAD 9V2 , - 1 downstream power connection kit LAD 9V9 . (4) Order 2 contact blocks LAD Np1 to build the electrical interlock, see page 5/69.
5/67
Presentation
TeSys contactors
TeSys d contactors and reversing contactors
Instantaneous auxiliary contact blocks
See page opposite for mounting possibilities according to the contactor type and rating.
510385
5/68
References
TeSys contactors
TeSys d contactors and reversing contactors
Instantaneous auxiliary contact blocks
Front
1 2
Side
1 2
2 1 2 2 2
1 1 2 2 1 4 3 2 1 2 1 2 1 2 2 1
1 1 2 2 3 4 1 2 1 2 1 2 1 2 1
LAD N10 LAD N01 LAD N11 LAD N20 LAD N02 LAD N22 LAD N13 LAD N40 LAD N04 LAD N31 LAD C22 LAD 8N11 LAD 8N20 LAD 8N02 LAD N11G LAD N22G LAD N11P LAD N22P LA1 DX20 LA1 DX11 LA1 DX02 LA1 DY20 (2) LA1 DZ40 LA1 DZ31
kg 0.020 0.020 0.030 0.030 0.030 0.050 0.050 0.050 0.050 0.050 0.050 0.030 0.030 0.030 0.030 0.050 0.030 0.050 0.040 0.040 0.040 0.040 0.050 0.060
With dust and damp protected contacts, for use in particularly harsh industrial environments
5/69
References
TeSys contactors
TeSys d contactors and reversing contactors
Time delay auxiliary contact blocks Mechanical latch blocks
Time delay auxiliary contact blocks for connection by screw clamp terminals
Maximum number of auxiliary contact blocks that can be fitted per contactor, see page 5/69. Sealing cover to be ordered separately, see page 5/75. LAD T0 and LAD R0: with extended scale from 0.1 to 0.6 s. LAD S2: with switching time of 40 ms 15 ms between opening of the N/C contact and closing of the N/O contact. Clip-on mounting Number of Time delay Reference Weight contacts Type Setting range per block kg Front 1 N/O + 1 N/C On-delay 0.13 s 0.130 s 10180 s 130 s Off-delay 0.13 s 0.130 s
810439
810438
LAD T
10180 s
LA6 DK
810441
Front
Manual or electric
kg 0.070
0.090
LAD T p3
810440
0.070
(1) The mechanical latch block must not be powered up at the same time as the contactor. The duration of the control signal for the mechanical latch block and the contactor should be: u 100 ms for a contactor operating on an a.c. supply u 250 ms for a contactor operating on a d.c. supply (2) Standard control circuit voltages (for other voltages, please consult your Regional Sales Office): Volts 50/60 Hz , c 24 32/36 42/48 60/72 100 110/127 220/240 256/277 380/415 Code B C E EN K F M U Q LA6 DK
5/70
References
TeSys contactors
TeSys d contactors and reversing contactors
Suppressor modules
RC circuits (Resistor-Capacitor)
b Effective protection for circuits highly sensitive to "high frequency" interference. For use only in cases where the voltage is virtually sinusoidal, i.e. less than 5% total harmonic distortion. b Voltage limited to 3 Uc max. and oscillating frequency limited to 400 Hz max. b Slight increase in drop-out time (1.2 to 2 times the normal time). Mounting For use with contactor (1) Reference Weight Rating Type Va Vc kg Clip-on (3) D09D38 (3P) 2448 LAD 4RCE 0.012 DT20DT40 50127 LAD 4RCG 0.012 110240 LAD 4RCU 0.012 Screw mounting (4) D40D150 (3P) and D40D115 (4P) 2448 50127 110240 380415 LA4 DA2E LA4 DA2G LA4 DA2U LA4 DA2N 0.018 0.018 0.018 0.018
510384
LAD 4pp
LAD 4VE LAD 4VG LAD 4VU LA4 DE2E LA4 DE2G LA4 DE2U LA4 DE3E LA4 DE3G LA4 DE3U
810443
Flywheel diodes
b No overvoltage or oscillating frequency. b Increase in drop-out time (6 to 10 times the normal time). b Polarised component. Clip-on (5) D09D38 (3P) DT20DT40 Screw mounting (4) D40D95 (3P) D40D80 (4P)
LA4 Dpp
24250 24250
0.012 0.018
LAD 4TB LAD 4TBDL LAD 4TS LAD 4TSDL LAD 4TGDL LAD 4TUDL LAD 4TXDL LA4 DB2B LA4 DB2S LA4 DB3B LA4 DB3S
0.012 0.012 0.012 0.012 0.012 0.012 0.012 0.018 0.018 0.018 0.018
(1) For satisfactory protection, a suppressor module must be fitted across the coil of each contactor. (2) From LC1 D09 to D38 and from LC1 DT20 to DT40, d.c. and low consumption 3-pole contactors are fitted with a built-in bidirectional peak limiting diode suppressor as standard. On contactors produced after 15th July 2004, this bidirectional peak limiting diode is removable and can therefore be replaced by the user. (See reference above). If a d.c. or low consumption contactor is used without suppression, the standard suppressor should be replaced with a blanking plug (reference LAD 9DL) (3) Clipping-on makes the electrical connection. The overall size of the contactor remains unchanged. (4) Mounting at the top of the contactor on coil terminals A1 and A2. (5) In order to install these accessories, the existing suppression device must first be removed.
5/71
Presentation
TeSys contactors
TeSys d contactors and reversing contactors
510386
LA4 DT
LA4 DW
LA4 DF
LA4 DL
LA4 DM
LAD 4BB
LC1 D09D38
See page opposite for mounting possibilities according to contactor type and rating.
5/72
References
TeSys contactors
TeSys d contactors and reversing contactors
Accessories
On-delay type
Operational voltage a 24250 V LC1 D09D38 (3P) and DT20DT40 (4P) Time delay 100250 V LC1 D40D150 (3P) 0.12 s 1.530 s 25500 s Reference LA4 DT0U LA4 DT2U LA4 DT4U Weight kg 0.040 0.040 0.040
Interface modules
b 3-pole contactors LC1 D09 to D38 and 4-pole contactors LC1 DT20 to DT40: mounted using adapter LAD 4BB, to be ordered separately, see page 5/75. b 3-pole contactors LC1 D40 to D150 and 4-pole contactors LC1 D40 to D115: mounted directly across terminals A1 and A2 of contactor.
Relay interface
Operational voltage a 24250 V 380415 V LC1 D09D150 (3P) and DT20DT40 (4P) Supply voltage E1-E2 (c) 24 V Reference Weight kg 0.055
LA4 DFBQ
24 V 48 V
0.050 0.050
Relay interface with "AUTO-I" manual override switch (output forced ON)
Operational voltage a 24250 V LC1 D09D150 (3P) and DT20DT40 (4P) Solid state interface LC1 D09D38 (3P) and DT20DT40 (4P) 100250 V Supply voltage E1-E2 (c) 24 V 48 V Reference Weight kg 0.045 0.045
24 V
LA4 DWB
0.045
(1) For 24 V operation, the contactor must be fitted with a 21 V coil (code Z). See pages 5/76 to 5/81
5/73
References
TeSys contactors
TeSys d contactors and reversing contactors
Accessories
Description Connectors for cable, size (1 connector) Connectors for cable, size (2 connectors) Connectors for lug type terminals (2 connectors) Protective covers for connectors for lug type terminals LA9 D11550p Links for parallel connection of 4-pole 10 mm2 3-pole 25 mm2
For use with contactors LC1 a c DT20, DT25 DT20, DT25 D09D38 D09D38 D115, D150 D115 D115, D150 D115 D115, D150 D115, D150 D09D38
Sold in lots of 1 1 1 1 1 1 1 1 10 10 10 2 2 10 1 2 2 2 10 10 10 3
Unit reference LA D92560 LA9 D3260 LA9 D115603 LA9 D115604 LA9 D115503 LA9 D115504 LA9 D115703 LA9 D115704 LA9 D2561 LA9 D1261 LA D96061 LA9 D40961 LA9 D80961 LAD 9P3 (2) LA9 D80962 LA9 D1263 LA9 D40963 LA9 D80963 LA9 D09966 LA9 D6567 LA9 D8067 GV7 AC03
Weight kg 0.030 0.040 0.560 0.740 0.300 0.360 0.250 0.300 0.060 0.012 0.060 0.021 0.060 0.005 0.080 0.024 0.070 0.100 0.006 0.010 0.010 0.180
LA9 D3260
3-pole 120 mm2 D115, D150 4-pole 120 mm2 D115 3-pole 4-pole 3-pole (1) 4-pole (1) 2 poles D115, D150 D115 D115, D150 D115, D150 D09D38
810446
DT20, DT25 (4P) DT20, DT25 (4P) DT32, DT40 (4P) DT32, DT40 (4P) D40D65 D80, D95 3 poles D09D38 (star connection) D80, D95 4 poles DT20, DT25 D40D65 D80, D95 D40D65 D80 D09D38 D80, D95 DT20, DT25 D40D65 D80 D40D80 D40D65 D80, D95 D115, D150
5
LA9 D11560p
810450
810447
D115, D150
LA9 D11570p
810448
(1) For 3-pole contactors: 1 set of 6 covers, for 4-pole contactors: 1 set of 8 covers. (2) Separate connecting bar for connecting 2 poles in parallel.
LA9 D80962
810449
LA9 D6567
5/74
References
TeSys contactors
TeSys d contactors and reversing contactors
Accessories
For contactor 3-pole 4-pole 3-pole 4-pole LC1 LC1 LC1 LC1 LC1 LC1 D115 D150 D115004 D115 D150 D115004
Reference LA5 D1158031 LA5 D150803 LA5 D115804 LA5 D11550 LA5 D15050 LA5 D115450
Connection accessories
For adapting existing wiring to a new product LC1 D09D38 Without coil suppression LC1 DT20DT25 With coil a 2448 V suppression a 50127 V a 110250 V 2 contactors LC1 D09D18 or D25D38 4 contactors LC1 D09D18 or D25D38 For supply to one or more GV2 G busbar sets LAD 4BB LAD 4BBVE LAD 4BBVG LAD 4BBVU GV2 G245 GV2 G445 GV1 G09 0.019 0.014 0.014 0.014 0.036 0.077 0.040
Protection accessories
Description Miniature circuit-breaker Sealing cover Safety cover preventing access to the moving contact carrier Application 5 x 20 with 4 A-250 V fuse For LAD T, LAD R LC1 D09D38 and DT20DT40 LC1 D40D65 LC1 D80 and D95 LC1 D115 and D150 Sold in lots of 1 1 1 1 1 1 Reference LA9 D941 LA9 D901 LAD 9ET1 LAD 9ET2 LAD 9ET3 LAD 9ET4 Weight kg 0.025 0.005 0.026 0.012 0.004 0.004
LA9 D941
Marking accessories
Description Application Contactors (except 4P), LC1 D40D115), LAD N (4 contacts), LA6 DK LAD N (2 contacts), LAD T, LAD R, LRD Contactors (except 4P), LC1 D40D115), LAD (4 contacts), LA6 DK All products Sold in lots of 10 Unit reference LAD 21 Sheet of 64 blank legends, self-adhesive, 8 x 33 mm (1) Sheet of 112 blank legends, self-adhesive, 8 x 12mm (1) Sheet of 64 blank legends for marking using plotter or 8 x 33 mm engraver Sheet of 440 blank legends for marking using plotter or 8 x 12 mm engraver Marker holder, snap-in 8 x 22 mm Marker holder, snap-in 8 x 18 mm Weight kg 0.020
810454
LAD 9ETp
10 10
LAD 22 LAD 23
0.020 0.050
563527
35
LAD 24
0.200
SIS-L
s uette are ion d'tiq ette softw di etich crat oftware etiquetas lling ione Labe iel de ngss crear Logic hriftu para la creaz Besc are Softw are per Softw
abel
XBY 2U
Bag of 300 blank legends self-adhesive, 7 x 21 mm SIS Label labelling software supplied on CD-Rom Mounting plate
4-pole contactors, LC1 D40...D80, LA6 DK LC1 D09...38, LC1 DT20...40, LAD N (4 contacts), LAD T, LAD R On holder LA9 D92 Multi-language version: English, French, German, Italian, Spanish
100 100
0.001 0.001
1 1
0.001 0.100
Mounting accessories
For replacement of LC1 F115 or 1 LA9 D730 F150 by LC1 D115 or D150 Set of shims For fitting side mounting blocks 1 LA9 D511 LAD 8N on LC1 D40 to D95 (1) These legends are for sticking onto the safety cover of the contactors or add-on block, if fitted. 0.360 0.020
5/75
References
TeSys contactors
a.c. coils for 3 or 4-pole contactors LC1 D
Average resistance at 20 C 10 % 6.3 5.6 6.19 12.3 19.15 25 130 159 192.5 417 539 595 645 781 1580 1810 1938 2242 2300 2499 3432 3600 5600
Inductance of closed circuit H 0.26 0.24 0.26 0.48 0.77 1 5.5 6.7 7.5 16 22 21 25 30 60 64 74 79 85 119 135 190
Reference (1)
Weight kg
50/60 Hz LXD 1J7 LXD 1Z7 LXD 1B7 LXD 1C7 LXD 1CC7 LXD 1D7 LXD 1E7 LXD 1EE7 LXD 1K7 LXD 1F7 LXD 1FE7 LXD 1G7 LXD 1FC7 LXD 1L7 LXD 1LE7 LXD 1M7 LXD 1P7 LXD 1U7 LXD 1W7 LXD 1Q7 LXD 1V7 LXD 1N7 LXD 1R7 LXD 1T7 LXD 1S7 LXD 1SC7 LXD 1X7 LXD 1Y7
0.070 0.070 0.070 0.070 0.070 0.070 0.070 0.070 0.070 0.070 0.070 0.070 0.070 0.070 0.070 0.070 0.070 0.070 0.070 0.070 0.070 0.070 0.070 0.070 0.070 0.070 0.070 0.070
115 120 127 200 208 220 230 240 277 380 400 415 440 480 500 575 600 690
(1) The last 2 digits in the reference represent the voltage code. (2) Voltage for special coils fitted in contactors with serial timer modules. with 24 V supply.
5/76
References (continued)
TeSys contactors
a.c. coils for 3 or 4-pole contactors LC1 D
Average resistance at 20 C 10 % 1.4 2.6 4.4 5.5 31 31 41 127 133 152 166 381 411 463 513 668 1220
Inductance of closed circuit H 0.09 0.16 0.27 0.35 1.9 1.9 2.4 7.5 8.1 8.7 10 22 25 26 30 38 67
Reference (1)
Average resistance at 20 C 10 % 1.05 4.2 22 28 86 98 120 157 300 392 480 675 775
Inductance of closed circuit H 0.06 0.23 1.2 1.5 4.3 4.8 5.7 8 14 19 23 33 36
Reference (1)
Weight
kg 60 Hz LX1 D6B6 LX1 D6E6 LX1 D6F6 LX1 D6G6 LX1 D6L6 LX1 D6M6 LX1 D6U6 LX1 D6W6 LX1 D6Q6 LX1 D6R6 LX1 D6T6 LX1 D6S6 LX1 D6X6 0.280 0.280 0.280 0.280 0.280 0.280 0.280 0.280 0.280 0.280 0.280 0.280 0.280 0.280 0.280 0.280 0.280 0.280 0.280 0.280 0.280 0.280 0.280 0.280 0.280
LX1 D6pp
24 32 42 48 110 115 120 127 208 220 220/230 230 240 256 277 380 380/400 400 415 440 480 500 575 600 660
50 Hz LX1 D6B5 LX1 D6C5 LX1 D6D5 LX1 D6E5 LX1 D6F5 LX1 D6FE5 LX1 D6G5 LX1 D6M5 LX1 D6P5 LX1 D6U5 LX1 D6W5 LX1 D6Q5 LX1 D6V5 LX1 D6N5 LX1 D6R5 LX1 D6S5 LX1 D6Y5
Specifications
Average consumption at 20 C: - inrush (cos = 0.75) 50/60 Hz: 245 VA at 50 Hz, - sealed (cos = 0.3) 50/60 Hz: 26 VA at 50 Hz, Operating range ( 55 C): 0.851.1 Uc. 50/60 Hz LX1 D6B7 LX1 LX1 LX1 LX1 LX1 LX1 LX1 LX1 LX1 LX1 LX1 LX1 D6D7 D6E7 D6F7 D6FE7 D6G7 D6M7 D6P7 D6U7 D6Q7 D6V7 D6N7 D6R7
24 42 48 110 115 120 220/230 (2) 230 230/240 (3) 380/400 (4) 400 415 440
0.280 0.280 0.280 0.280 0.280 0.280 0.280 0.280 0.280 0.280 0.280 0.280 0.280
(1) The last 2 digits in the reference represent the voltage code. (2) For use on 230 V 50 Hz, apply a coefficient of 0.6 to the mechanical durability of the contactor, see pages 5/48 and 5/49. This coil can be used on 240 V at 60 Hz. (3) This coil can be used on 220/240 V at 50 Hz and on 240 V only at 60 Hz. (4) For use on 400 V 50 Hz, apply a coefficient of 0.6 to the mechanical durability of the contactor, see pages 5/48 and 5/49.
5/77
References (continued)
TeSys contactors
a.c. coils for 3 or 4-pole contactors LC1 D
Average resistance at 20 C 10 % 1.24 2.14 3.91 4.51 26.53 26.53 32.75 104.77 104.77 125.25 338.51 368.43 368.43 441.56 566.62
Inductance of closed circuit H 0.09 0.17 0.28 0.36 2.00 2.00 2.44 7.65 8.29 8.89 22.26 25.55 27.65 30.34 38.12
Reference (1)
Average resistance at 20 C 10 % 0.87 3.91 19.97 24.02 67.92 79.61 97.04 125.75 243.07 338.51 368.43
Inductance of closed circuit H 0.07 0.28 1.45 1.70 5.06 5.69 6.75 8.89 17.04 22.26 25.55
Reference (1)
Weight
kg 60 Hz LX1 D8B6 LX1 D8E6 LX1 D8F6 LX1 D8G6 LX1 D8L6 LX1 D8M6 LX1 D8U6 LX1 D8W6 LX1 D8Q6 LX1 D8R6 LX1 D8T6 0.260 0.260 0.260 0.260 0.260 0.260 0.260 0.260 0.260 0.260 0.260 0.260 0.260 0.260 0.260 0.260 0.260 0.260 0.260
LX1 D8pp
24 32 42 48 110 115 120 127 208 220 230 240 277 380 400 415 440 480 500
50 Hz LX1 D8B5 LX1 D8C5 LX1 D8D5 LX1 D8E5 LX1 D8F5 LX1 D8FE5 LX1 D8FC5 LX1 D8M5 LX1 D8P5 LX1 D8U5 LX1 D8Q5 LX1 D8V5 LX1 D8N5 LX1 D8R5 LX1 D8S5
kg 0.290 0.290 0.290 0.290 0.290 0.290 0.290 0.290 0.290 0.290 0.290 0.290 0.290 0.290 0.290 0.290 0.290 0.290 0.290
24 32 42 48 110 115 120 127 208 220 230 240 277 380 400 415 440 480 500 (1) The last 2 digits in the reference represent the voltage code.
5/78
References
TeSys contactors
d.c. coils for 3 or 4-pole contactors
565142
LX4 D6JD LX4 D6BD LX4 D6CD LX4 D6ED LX4 D6ND LX4 D6SD LX4 D6FD LX4 D6GD LX4 D6MD LX4 D6UD LX4 D6RD
565142
LX4 D7JD LX4 D7BD LX4 D7CD LX4 D7ED LX4 D7ND LX4 D7SD LX4 D7FD LX4 D7GD LX4 D7MD LX4 D7UD LX4 D7RD
(1) The last 2 digits in the reference represent the voltage code.
5/79
References
TeSys contactors
d.c. coils for 3 or 4-pole contactors LC1 D
565142
LX4 D8BD
48
1061
24.19
LX4 D8ED
0.300
60
1673
38.44
LX4 D8ND
0.300
72
2500
56.27
LX4 D8SD
0.300
110
4377
109.69
LX4 D8FD
0.300
125
6586
152.65
LX4 D8GD
0.300
9895
210.72
LX4 D8MD
0.300
18 022
345.40
LX4 D8UD
0.300
440
21 501
684.66
LX4 D8RD
0.300
(1) The last 2 digits in the reference represent the voltage code.
5/80
References
TeSys contactors
Wide range d.c. coils
(for specific applications)
565143
LX4 D6JW LX4 D6BW LX4 D6CW LX4 D6EW LX4 D6SW LX4 D6FW LX4 D6MW
LX4 D7JW LX4 D7BW LX4 D7CW LX4 D7EW LX4 D7SW LX4 D7FW LX4 D7MW
(1) The last 2 digits in the reference represent the voltage code.
5/81
Dimensions
TeSys contactors
TeSys d contactors
Control circuit: a.c.
LA4 b1
LA4 b1
10 c1 c2 c3
LC1
12,5 (LAD 8)
45
10 c1 c2 c3
D099 D129 80 95.5 111.5 (1) 120.5 (1) 127.5 (1) 84 86 117 129 137 141 D25 D38 85 98 114 (1) 123 (1) 130 (1) 90 92 123 135 143 147
12,5 (LAD 8)
45
b without add-on blocks b1 with LAD 4BB with LA4 Dp2 with LA4 DF, DT with LA4 DW, DL c without cover or add-on blocks with cover, without add-on blocks c1 with LAD N or C (2 or 4 contacts) c2 with LA6 DK10, LAD 6K10 c3 with LAD T, R, S with LAD T, R, S and sealing cover (1) Including LAD 4BB
D09D18 D093 D123 77 99 94 107 110 (1) 123 (1) 119 (1) 132 (1) 126 (1) 139 (1) 84 84 86 86 117 117 129 129 137 137 141 141
D183 D323 99 107 123 (1) 132 (1) 139 (1) 90 92 123 135 143 147
DT20 & DT25 85 98 114 129 190 90 92 123 135 143 147
LC1 D80 & D95 (3-pole), LC1 D80004 & D80008 (4-pole)
32 44
Minimum electrical clearance
LA4 b1
LA4
b1
127
12
c c1 c2 c3
12,5 (LAD 8)
12,5 (LAD 8)
12
c c1 c2 c3
127
12,5 (LAD 8)
12,5 (LAD 8)
LC1 a b1 with LA4 Dp2 with LA4 DB3 with LA4 DF, DT with LA4 DM, DW, DL c without cover or add-on blocks with cover, without add-on blocks c1 with LAD N (1 contact) with LAD N or C (2 or 4 contacts) c2 with LA6 DK c3 with LAD T, R, S with LAD T, R, S and sealing cover LC1 a b1 with LA4 DA2 with LA4 DF, DT with LA4 DM, DL with LA4 DW c without cover or add-on blocks with cover, without add-on blocks c1 with LAD N or C (2 or 4 contacts) c2 with LA6 DK20 c3 with LAD T, R, S with LAD T, R, S and sealing cover Selection : pages 5/160 to 5/191
D40D65 75 135 142 150 114 119 139 147 159 167 171 D115, D150 120 174 185 188 188 132 136 150 155 168 172
D40008 85 135 142 150 125 139 147 159 167 171 D115004 150 174 185 188 188 132 150 155 168 172 D115006 120 174 185 188 188 115 150 155 168 172
D80, D65004 85 135 135 142 150 125 130 150 158 170 178 182 D150006 120 174 185 188 115 150 155 168 172 D1150046 155 174 185 188 188 115 150 155 168 172
D95, D65008 85 135 142 150 125 130 150 158 170 178 182
D80004 96 135 142 150 125 150 158 170 178 182
D80008 96 135 142 150 140 150 158 170 178 182
LAD 8
LA4
10 158 b1 a
c c1 c2 c3
5/82
Dimensions
TeSys contactors
TeSys d contactors
Control circuit: d.c. or low consumption
10 c1 c2 c3
45
10 c1 c2 c3
D09D18 77 93 95 126 138 146 150 D093D123 99 93 95 126 138 146 150
45
LC1 b c without cover or add-on blocks with cover, without add-on blocks c1 with LAD N or C (2 or 4 contacts) c2 with LA6 DK10 c3 with LAD T, R, S with LAD T, R, S and sealing cover
10 c1 c2 c3
LC1 b c c1 c2 c3
45
5
DT20 & DT25 D098 & D128 85 99 123 135 143 147 DT203 & DT253 D0983 & D1283 99 99 123 135 143 147 DT32 & DT40 D188D258 91 107 131 143 151 155 DT323 & DT403 D1883 & D2583 105 107 131 143 151 155
cover LAD N or C (2 or 4 contacts) LA6 DK10 LAD T, R, S LAD T, R, S and sealing cover
LC1 D80 & D95 (3-pole) LP1 D80004, LP1 D80008 (4-pole)
Minimum electrical clearance
12 c1 c2 c3
127
85
12 c1 c2 c3
LP1 D65004 171 196 202 213 221 225
127
96
LC1 D40D65 c without cover or add-on blocks 171 with cover, without add-on blocks 176 c1 with LAD N (1 contact) 196 with LAD N or C (2 or 4 contacts) 202 c2 with LA6 DK10 213 c3 with LAD T, R, S 221 with LAD T, R, S and sealing cover 225 LC1 D115ppp and LC1 D150ppp with c coil: see page 5/82 Selection : pages 5/160 to 5/191 Characteristics : pages 5/46 to 5/51
LP1 D40008 & D65008 182 196 202 213 221 225
LC1 D80 & D95 181 186 204 210 221 229 233
5/83
Mounting
TeSys contactors
TeSys d contactors
=
= =
c c
LC1 b c c
D09D18 D25D38 DT2 & DT25 77 85 85 (AM1 DP200 or DR200) (1) 88 94 94 (AM1 DE200) (1) 96 102 102
Control circuit: a.c. LC1 c c c (AM1 DL200) (1) (AM1 DL201) (1) (AM1 EDppp or DE200) (1)
=
D40D65 136 126 126
127
Control circuit: d.c. b 77 c (AM1 DP200 or DR200) (1) 97 c (AM1 DE200) (1) 105
85 103 110
94 103 111
Control circuit: d.c. LC1 c (AM1 DL200) (1) c (AM1 DL201) (1) LP1 c (AM1 DL200) c (AM1 DL201) (1) with safety cover.
100
= 158
DZ5 ME5
Control circuit: a.c. or d.c. LC1 c (AM1 DP200 or DR200) c (AM1 DE200 or EDppp)
Control circuit: a.c. LC1 c with cover Control circuit: d.c. LC1 c with cover LP1 c
D40D65 119
120
110
15
40
5/84
Mounting (continued)
TeSys contactors
TeSys d contactors
DZ5 ME8
H1
15
AF1 EA4
G
c 40
a.c. D40D65 119
LC1 D09D38
Panel mounted
2xM4
2xM4
2x4,5 =
60/70
c
Control circuit: LC1 c with cover 4-pole contactors LC1 c with cover
35
35
= c
Control circuit: LC1 c with cover LP1 c without cover a.c. D40D65 119
100/110 = 40 = 3x6,5
D25D38 101 DT32 & DT40 98 D80 & D95 130 d.c. D4D65 176
50
130 158
c
Selection : pages 5/160 to 5/191
5/85
Schemes
TeSys contactors
TeSys d contactors
Contactors
3-pole contactors (References: pages 5/58 to 5/61)
LC1 D09 to D150
3/L2 1/L1 5/L3 13/NO 14 21/NC 22
A2
A1
T1/2
T2/4
T3/6
LC1 D115004
3/L2 5/L3 1/L1 7/L4
A1
A1
A1
A2
A2
A2
T1/2
T2/4
T3/6
T4/8
T3/6
T4/8
R4
A2
14
22
14
22
A1
T1/2
T2/4
R2
(94)
62
44 (93)
42 (91)
5
2 N/C LAD N02
51/NC 61/NC
54
52
62
62
72
82
54
84
54
62
72
54
54
2 N/O + 2 N/C including 1 N/O + 1 N/C make before break LAD C22
53/NO 87/NO 61/NC 75/NC
54
62
76
52
72
62
82
88
54
32
42
54
64
32
44
14
22
14
32
22
14
34
44
32
44
54
64
52
42
(1) Items in brackets are for blocks mounted on right-hand side of contactor.
64
5/86
14
22
22
62
64
64
R2
Schemes (continued)
TeSys contactors
TeSys d contactors
64
52
54
64
62
54
64
54
74
84
56
68
58
56
A2
A1
E2
66
68
54
62
(184)
154 (183)
(1) Items in brackets are for blocks mounted on right-hand side of contactor. Electronic serial timer modules On-delay LA4 DTpU
154 (183)
162 (171)
164 (173)
252 (281)
262 (271)
A1
A1
A2
A1
A2
A1
B1
(1)
(1) PLC.
Interface modules
Relay interface
LA4 DFp
E2 E1 +
A2
A2
Solid state
LA4 DWBp
LA4 DL p
E2 E1 +
A1
A2
A1
A2
A1
A2
A1
E2
E1 +
A2
5/87
Dimensions
TeSys contactors
TeSys d reversing contactors
LC2DT20 to DT40
2 x LC1 DT20 to DT40
e1
60/70
e2
a
LC1 or 2 x LC1 a b c (1) D09 to D18 a 90 77 86 D093 to D123 a 90 99 86 D09 to D18 c 90 77 95 D093 to D123 c 90 99 95 D25 to D38 a 90 85 92 D183 to D383 a 90 99 92 D25 to D32 c 90 85 101 D183 to D383 c 90 99 101 e1 and e2: including cabling. (1) With safety cover, without add-on block. e1 4 4 9 9 e2 1.5 1.5 5 5 G 80 80 80 80 80 80 80 80 LC2 or 2 x LC1 DT20 and DT25 DT32 and DT40 c, e: including cabling. a 90 90 b 85 91
e2
G a
c 90 98
=
G 80 80
60/70 = e1 = 6x6,5 G1
6x6,5 e1 = G1 = 8
2xM4
2xM4
= 8
100/110
13
e2
e2
40
G a
40 =
40
G a
40
LC2 or 2 x LC1 a D40 to D65 a 165 D65004 a 182 D80 and D95 a 182 D80004 a 207 c, e1 and e2: including cabling.
e1 5 13
e2 11 20
G 50 57 57 71
G1 90 97 96 111
2 x LC1 a D40 to D65 182 D80 and D95 207 c, e1 and e2: including cabling.
b 127 127
c 190 215
e1 5 13
e2 11 20
G 57 96
e1
158
c
LC2 or 2 x LC1 a D115 and D150 266 D115004 334 c, e1 and e2: including cabling. Selection : pages 5/160 to 5/191
e2
G a
c 148 148
e1 56
e2 18 60
G 242/256 310/324
5/88
130
13
G1 97 111
100/110
5
b
Schemes
TeSys contactors
TeSys d reversing contactors
L1
L2
L3 13/NO
13/NO
21/NC
21/NC
21/NC
13/NO
A1
A1
A1
21/NC
A2
A2
A2
22
14
14
22
22
14
1N
2/L1
2/L2
1/L1
1/L2
1/L3
13/NO
2/L3
2N
13/NO
13/NO
14
21/NC
21/NC
21/NC
13/NO
22
A1
A1
21/NC 22
A2 A2 A1
A1
A2
A2
22
22
A2
22
14
14
14
14
A1
L1
L2
L3
L1
L2
L3
02
A1
A2
A1
01
A2
02
KM2 01
KM1
01 KM1 02
A1 A1 A1
KM2
A1
02
KM1
01
KM2 A2 A2
KM1 A2 A2
KM2
A2
A2
13/NO
13/NO
13/NO
21/NC
13/NO
N 21/NC
21/NC
21/NC
A1
A1
A1
A2
A2
A2
22
14
22
14
14
22
13
R1
13
R1
R3
21
R3
A1
A2
A2
A1
R2
R4
R2
R4
14
22
W1
U1
U2
LAD 3PV/GV10
PV GV
PV
GV
W2
V1
V2
14
22
21
LAD 9PV/GV
LAD 3PV/GV
14
22
A2
A1
5/89
References
TeSys contactors
For switching 3-phase capacitor banks, used for power factor correction,
Direct connection without choke inductors
Special contactors
Special contactors LC1 DpK are designed for switching 3-phase, single or multiple-step capacitor banks; they conform to standards IEC 60070 and 60831, NFC 54-100, VDE 0560, UL and CSA.
Contactor applications
Specification Contactors fitted with a block of early make poles and damping resistors, limiting the value of the current on closing to 60 In max. This current limitation increases the life of all the components of the installation, in particular that of the fuses and capacitors. The patented design of the add-on block (n 90 119-20) ensures safety and long life of the installation. Operating conditions There is no need to use choke inductors for either single or multiple-step capacitor banks. Short-circuit protection must be provided by gI type fuses rated at 1.72 In. Maximum operational power
811966
The power values given in the selection table below are for the following operating conditions: Prospective peak current at switch-on Maximum operating rate Electrical durability at nominal load LC1 DpK LC1 DFK, DGK, DLK, DMK, DPK LC1 DTK, DWK All contactor ratings 400 V 690 V Instantaneous auxiliary contacts Tightening torque on cable end 200 In 240 operating cycles/hour 100 operating cycles/hour 300 000 operating cycles 200 000 operating cycles Weight
5
LC1 DFK11pp
N/O 1 1 1 1 1 1 1
N/C 1 2 1 2 1 2 1 2 2 2 2
LC1 DFK11pp LC1 DFK02pp LC1 DGK11pp LC1 DGK02pp LC1 DLK11pp LC1 DLK02pp LC1 DMK11pp LC1 DMK02pp LC1 DPK12pp LC1 DTK12pp LC1 DWK12pp
kg 0.430 0.430 0.450 0.450 0.600 0.600 0.630 0.630 1.300 1.300 1.650
8.5
16.7
24
10
811967
20
30
15
25
36
20 25 40
33.3 40 60
48 58 92
5/90
Dimensions, schemes
TeSys contactors
5
For switching 3-phase capacitor banks, used for power factor correction
Dimensions
LC1 DFK, DGK LC1 DPK, DTK
130
74
180
45
127
150
LC1 DFK DGK c 117 122 Type of fixing LC1 D12 See pages 5/84 and 5/85 LC1 D18 See pages 5/84 and 5/85 LC1 DPK DTK Type of fixing LC1 D40 LC1 D50
75
See pages 5/84 and 5/85 See pages 5/84 and 5/85
LC1 DWK
140
84
5
200 127 157
56
85
c 117 122
Type of fixing LC1 D25 See pages 5/84 and 5/85 LC1 D32 See pages 5/84 and 5/85
LC1 DWK
Schemes
LC1 DpK
R
1/L1
A2
A1
3/L2 4/T2
2/T1
6/T3
5/L3 R
R = Pre-wired resistor connections. Cabling (maximum permissible c.s.a.) Contactor type LC1 DFK Number of conductors 1 Flexible cable with cable end (mm2) 2.5 Solid cable with cable end (mm2) 4 References : page 5/90
2 1.5 4
DGK 1 4 6
2 2.5 6
DLK 1 4 10
2 4 6
DMK 1 6 16
2 4 10
DPK, DTK 1 2 16 6 25 16
DWK 1 50 50
2 25 35
5/91
Selection guide
TeSys contactors
From 115 to 2750 A
Applications
Control of all types of motor for standard or severe duty applications Control of resistive, inductive and capacitive circuits: heating, lighting, cos rectification, transformers, normal-standby
115 A 200 A
150 A 250 A
185 A 275 A
225 A 315 A
265 A 350 A
330 A 400 A
1000 V
1000 V
1000 V
1000 V
1000 V
1000 V
Number of poles
3 or 4
3 or 4
3 or 4
3 or 4
3 or 4
3 or 4
30 kW 55 kW 59 kW 59 kW 75 kW 80 kW 65 kW
40 kW 75 kW 80 kW 80 kW 90 kW 100 kW 65 kW
Front mounting, identical to those used on LC1 D contactors (contacts: instantaneous LA1 DNpp, time delay LA2 DT or LA3 DR, dust and damp protected LA1 DX or DY or DZ)
Manual-auto Electronic
LR9 F LT6
Interfaces
Specific Universal
Contactor type
LC1 F115
LC1 F150
LC1 F185
LC1 F225
LC1 F265
LC1 F330
LC2 F115
LC2 F150
LC2 F185
LC2 F225
LC2 F265
Pages
5/92
400 A 500 A
500 A 700 A
630 A 1000 A
780 A 1600 A
800 A 1000 A
750 A 800 A
1000 A 1250 A
1500 A 2000 A
1800 A 2750 A
1000 V
1000 V
1000 V
1000 V
1000 V
1000 V
1000 V
1000 V
1000 V
2, 3 or 4
2, 3 or 4
2, 3 or 4
3 or 4
1 to 4
1 to 4
1 to 4
1 to 4
4 instantaneous contact compositions: 2 N/C + 2 N/O, 3 N/O + 1 N/C, 1 N/O + 3 N/C or 4 N/O
LR9 F LT6
LC1 F400
LC1 F500
LC1 F630
LC1 F780
LC1 F800
LC1 BL
LC1 BM
LC1 BP
LC1 BR
5/93
Characteristics
TeSys contactors
TeSys LC1 F (115 to 800 A)
Control circuit: a.c. or d.c.
Environment
Contactor type Rated insulation voltage (Ui) Conforming to IEC 60947-4-1 Conforming to VDE 0110 gr C Rated impulse withstand voltage (Uimp) Conforming to standards Product certifications Degree of protection Conforming to IEC 60529 Conforming to VDE 0106 Standard version Storage Operation Permissible at Uc (1) Without derating Without derating C C C m Coil not connected to the power circuit V V kV LC1 F115 1000 1500 8 LC1 F150 1000 1500 8 LC1 F185 1000 1500 8
EN 60947-1, EN 60947-4-1, IEC 60947-1, IEC 60947-4-1, JEM 1038 CSA, UL, BV, GL, DNV, RINA, RMROS, LROS, CCC IP 2X front face with shrouds LA9 F Front face protected against direct finger contact with shrouds LA9 F TH - 60+ 80 - 5+ 55 - 40+ 70 3000
5
(not to be used for LC1 F780) With derating Apply the following derating coefficients: 0.75 on the pull-in voltage, 0.9 on the drop-out voltage and 0.8 on the operational current in AC-1. Apply the following derating coefficients: 1.15 on the pull-in voltage, 1.1 on the drop-out voltage and 0.8 on the operational current in AC-1. In either case: neither the making and breaking capacities nor the electrical and mechanical durabilities can be assured. Not to be used
9 gn 15 gn 2 gn 6 gn
9 gn 15 gn 2 gn 6 gn
7 gn 15 gn 2 gn 5 gn
(1) In these conditions, it is recommended that LX9 F coils be used for contactor sizes F115 to F225. (2) In the least favourable direction, without change of contact state (coil at Uc). Where higher resistance to mechanical shock is required, select shock-proof contactors. Please consult your Regional Sales Office.
5/94
EN 60947-1, EN 60947-4-1, IEC 60947-1, IEC 60947-4-1, JEM 1038 CSA, UL, BV, GL, DNV, RINA, RMROS, LROS, CCC IP 2X front face with shrouds LA9 F Front face protected against direct finger contact with shrouds LA9 F TH - 60+ 80 - 5+ 55 - 40+ 70 3000 - 60+ 80 - 5+ 55 - 5+ 55 UL, CSA, GL, LROS
5
(not to be used for LC1 F780)
Apply the following derating coefficients: 0.75 on the pull-in voltage, 0.9 on the drop-out voltage and 0.8 on the operational current in AC-1.
Apply the following derating coefficients: 1.15 on the pull-in voltage, 1.1 on the drop-out voltage and 0.8 on the operational current in AC-1. In either case: neither the making and breaking capacities nor the electrical and mechanical durabilities can be assured.
7 gn 15 gn 2 gn 5 gn
6 gn 15 gn 2 gn 5 gn
6 gn 15 gn 2 gn 5 gn
6 gn 15 gn 1.5 gn 5 gn
9 gn 15 gn 2 gn 4 gn
6 gn 15 gn 2 gn 4 gn
5 gn 15 gn 2.5 gn 5.5 gn
6 gn 15 gn 2 gn 4 gn
(1) In these conditions, it is recommended that LX9 F coils be used for contactor sizes F115 to F225. (2) In the least favourable direction, without change of contact state (coil at Uc). Where higher resistance to mechanical shock is required, select shock-proof contactors. Please consult your Regional Sales Office.
5/95
Characteristics (continued)
TeSys contactors
TeSys LC1 F (115 to 800 A)
Control circuit: a.c. or d.c.
Pole characteristics
Contactor type Number of poles Rated operational current (le) In AC-3, y 55 C (Ue y 440 V) In AC-1, y 40 C Rated operational voltage (Ue) Frequency limits Conventional thermal current Rated making capacity Rated breaking capacity Up to Of the operational current (1) y 40 C A A V Hz A LC1 F115 3 or 4 115 200 1000 162/3200 200 LC1 F150 3 or 4 150 250 1000 162/3 200 250 LC1 F185 3 or 4 185 275 1000 162/3 200 275
Making current: 10 x I in AC-3 or 12 x I in AC-4 Making and breaking current: 8 x I in AC-3 or 10 x I in AC-4 1100 640 520 400 320 125 200 200 0.37 5 15 1200 700 600 450 350 160 200 250 0.35 8 22 1500 920 740 500 400 200 315 315 0.33 12 25
Maximum permissible current For 10 s No current flowing for preceding For 30 s 60 minutes with y 40 C For 1 min For 3 min For 10 min Short-circuit protection by fuses U y 440 V Motor circuit (type aM) With thermal overload relay (type gG) gG fuses At lth and 50 Hz AC-3 AC-1
Average impedance per pole Power dissipation per pole for the above operational currents Connection Bar
Number of bars Bar Cable with lug Cable with connector Bolt diameter Tightening torque Power circuit connections
Maximum c.s.a. 2 2 2 mm 20 x 3 25 x 3 25 x 3 mm2 95 120 150 mm2 95 120 150 mm 6 8 8 N.m 10 18 18 (1) Sine wave without interference. Above these values, please consult your Regional Sales Office.
5/96
1250
Making current: 10 x I in AC-3 or 12 x I in AC-4 Making and breaking current: 8 x I in AC-3 or 10 x I in AC-4 1800 1000 850 560 440 250 315 315 0.32 16 32 2200 1230 950 620 480 315 500 400 0.3 21 37 2650 1800 1300 900 750 400 500 500 0.28 31 44 3600 2400 1700 1200 1000 400 630 500 0.26 42 65 4200 3200 2400 1500 1200 500 800 800 0.18 45 88 5050 4400 3400 2200 1600 630 800 1000 0.12 48 120 6250 5600 4600 3000 2200 800 1000 2 x 800 (2) 0.10 60 250 5500 4600 3600 2600 1700 800 1000 1000 0.12 77 120
2 2 2 2 2 2 3 32 x 4 32 x 4 30 x 5 30 x 5 40 x 5 60 x 5 60 x 5 185 240 240 2 x 150 2 x 240 185 240 10 10 10 10 10 12 35 35 35 35 35 58 (2) Paralleling of poles must be carried out only in accordance with the fuse manufacturer's recommendations.
2 100 x 5 2 x 12 58
2 60 x 5 12 58
5/97
Characteristics
TeSys contactors
TeSys LC1 F (115 to 800 A)
Control circuit: a.c. supply
0.851.1 Uc 0.350.55 Uc
40400 Hz coils
Average consumption at 20 C and at Uc a 50 Hz Inrush 50 Hz coil 40400 Hz coil Cos Sealed 50 Hz coil 40400 Hz coil Cos 60 Hz coil 40400 Hz coil Cos 60 Hz coil 40400 Hz coil Cos
VA VA
550 0.3 45 0.3 660 0.3 55 0.3 1216 2335 515 10 2400 Min/max c.s.a. 1/4 1/4 1/2.5 1/4 1.2
550 0.3 45 0.3 660 0.3 55 0.3 1216 2335 515 10 2400
805 0.3 55 0.3 970 0.3 66 0.3 1824 2035 715 10 2400
VA VA
a 60 Hz Inrush
VA VA
Sealed
VA VA
Heat dissipation
Maximum operating rate In operating cycles per hour at ambient temperature y 55 C Connection Flexible conductor 1 or 2 conductors without cable end Flexible conductor 1 conductor with cable end 2 conductors Solid cable without cable end Tightening torque Mechanical latching 1 or 2 conductors
Mechanical latch blocks LA6 DK must not be fitted on LC1 F contactors. For similar type of operation, use magnetic latching contactors CR1 F. See pages 5/208 to 5/235. (1) The closing time "C" is measured from the moment the coil supply is switched on to initial contact of the main poles. The opening time "O" is measured from the moment the coil supply is switched off to the moment the main poles separate.
5/98
LC1 F265
LC1 F330
LC1 F500
0.851.1 Uc 0.350.55 Uc
0.851.1 Uc 0.350.55 Uc 0.851.1 Uc 0.30.5 Uc 0.851.1 Uc 0.250.5 Uc 0.851.1 Uc 0.20.4 Uc 0.851.1 Uc 0.30.5 Uc
805 0.3 55 0.3 970 0.3 66 0.3 1824 2035 715 10 2400 Min/max c.s.a. 1/4 1/4 1/2.5 1/4 1.2
Mechanical latch blocks LA6 DK must not be fitted on LC1 F contactors. For similar type of operation, use magnetic latching contactors CR1 F. See pages 5/208 to 5/235.
5/99
Characteristics
TeSys contactors
TeSys LC1 F (115 to 800 A)
Control circuit: d.c. supply
Mechanical durability at Uc Maximum operating rate at ambient temperaturey 55 C Connection Flexible conductor without cable end Flexible conductor with cable end
Note : The arcing time depends on the circuit switched by the poles. For all normal 3-phase applications, the arcing time is less than 10 ms. The load is isolated from the supply after a time equal to the sum of the opening time and the arcing time. 10 10 10 2400 Min/max c.s.a. 1/4 1/4 1/4 1/2.5 1/4 1/4 1.2 2400 2400
5
Tightening torque
Mechanical latching
Mechanical latch blocks LA6 DK must not be fitted on LC1 F contactors. For similar type of operation, use magnetic latching contactors CR1 F. See pages 5/208 to 5/235. (1) The operating times depend on the type of contactor electromagnet and its control mode. The closing time "C" is measured from the moment the coil supply is switched on to initial contact of the main poles. The opening time "O" is measured from the moment the coil supply is switched off to the moment the main poles separate.
5/100
Nota : The arcing time depends on the circuit switched by the poles. For all normal 3-phase applications, the arcing time is less than 10 ms. The load is isolated from the supply after a time equal to the sum of the opening time and the arcing time. 10 2400 Min/max c.s.a. 1/4 1/4 1/4 1/2.5 1/4 1/4 1.2 10 2400 10 2400 10 2400 10 2400 5 1200 5 600 5 600
Mechanical latch blocks LA6 DK must not be fitted on LC1 F contactors. For similar type of operation, use magnetic latching contactors CR1 F. See pages 5/208 to 5/235. (1) The operating times depend on the type of contactor electromagnet and its control mode. The closing time "C" is measured from the moment the coil supply is switched on to initial contact of the main poles. The opening time "O" is measured from the moment the coil supply is switched off to the moment the main poles separate.
5/101
References
TeSys contactors
For motor control in utilisation category AC-3 (115 to 800 A)
Control circuit: a.c. or d.c.
813080
3-pole contactors
Standard power ratings of 3-phase motors 50/60 Hz in category AC-3 Rated operational current in cat. AC-3 220 V 380 V 660 V 440 V 230 V 400 V 415 V 440 V 500 V 690 V 1000 V up to kW 30 LC1 F225 40 55 kW 55 75 90 110 132 160 200 250 335 400 450 kW 59 80 100 110 140 180 220 280 375 425 450 kW 59 80 100 110 140 200 250 295 400 425 450 kW 75 90 110 129 160 200 257 355 400 450 450 kW 80 100 110 129 160 220 280 335 450 475 475 kW 65 65 100 100 147 160 185 335 450 450 450 A 115 150 185 225 265 330 400 500 630 780 800 Basic reference, Weight to be completed by adding the voltage code (2) Screw fixing, cabling (1) LC1 F115pp LC1 F150pp LC1 F185pp LC1 F225pp LC1 F265pp LC1 F330pp LC1 F400pp LC1 F500pp LC1 F630pp LC1 F780pp LC1 F800pp kg 3.430 3.430 4.650 4.750 7.440 8.600 9.100 11.350 18.600 39.500 18.750
813079
Nota : auxiliary contact blocks, modules and accessories: see pages 5/110 to 5/115.
(1) Power terminals can be protected against direct finger contact by the addition of shrouds, to be ordered separately, except on contactors LC1 F780 (see page 5/114). (2) Standard control circuit voltages (for other voltages, please consult your Regional Sales Office): Volts a 24 48 110 115 120 208 220 230 240 380 400 415 440 LC1 F115F225 50 Hz (coil LX1) B5 E5 F5 FE5 M5 P5 U5 Q5 V5 N5 60 Hz (coil LX1) E6 F6 G6 L6 M6 U6 Q6 R6 40400 Hz (coil LX9) E7 F7 FE7 G7 L7 M7 P7 U7 Q7 V7 N7 R7 LC1 F265F330 40400 Hz (coil LX1) B7 E7 F7 FE7 G7 L7 M7 P7 U7 Q7 V7 N7 R7 LC1 F400F630 40400 Hz (coil LX1) E7 F7 FE7 G7(3) L7 M7 P7 U7 Q7 V7 N7 R7 LC1 F780 40400 Hz (coil LX1) F7 FE7 F7 L7 M7 P7 U7 Q7 V7 N7 R7 LC1 F800 40400 Hz (coil LX4) (4) FW FW FW MW MW MW QW QW QW Volts c 24 48 110 125 220 230 250 400 440 LC1 F115F330 (coil LX4 F) BD ED FD GD MD MD UD RD LC1 F400F630 (coil LX4 F) ED FD GD MD UD RD LC1 F780 (coil LX4 F) FD GD MD UD RD LC1 F800 (coil LX4 F) FW FW MW MW QW (3) F7 for LC1 F630. (4) Coil LX4 F8pp + rectifier DR5STEpp.
5/102
References (continued)
TeSys contactors
For control in utilisation category AC-1 (200 to 1600 A)
Control circuit: a.c. or d.c.
2, 3 or 4-pole contactors
Maximum current in AC-1 ( y 40 C)
813082
Number of poles
Basic reference, to be completed by adding the voltage code (2) Screw fixing, cabling (1) LC1 F115pp LC1 F1154pp LC1 F150pp LC1 F1504pp LC1 F185pp LC1 F1854pp LC1 F225pp LC1 F2254pp LC1 F265pp LC1 F2654pp LC1 F330pp LC1 F3304pp LC1 F4002pp LC1 F400pp LC1 F4004pp LC1 F5002pp LC1 F500pp LC1 F5004pp LC1 F6302pp LC1 F630pp LC1 F6304pp LC1 F6302ppS011 LC1 F630ppS011 LC1 F6304ppS011 LC1 F780pp LC1 F7804pp
Weight
3 4 3 4
kg 3.430 3.830 3.430 3.830 4.650 5.450 4.750 5.550 7.440 8.540 8.600 9.500 8.000 9.100 10.200 9.750 11.350 12.950 15.500 18.600 21.500 15.500 18.600 21.500 39.500 48.000
275
3 4
315
813084
3 4
350
3 4
400
3 4
2 3 4
700
2 3 4
813083
1000
2 3 4
1250
2 3
4 3 4
Nota : auxiliary contact blocks, modules and accessories: see pages 5/110 to 5/115. (1) Power terminals can be protected against direct finger contact by the addition of shrouds, to be ordered separately (except on contactors LC1 F780), see page 5/114. (2) Standard control circuit voltages, see previous page.
5/103
References
Contactors
Reversing contactors for motor control in utilisation category AC-3 (115 to 265 A), pre-assembled
Control circuit: a.c. or d.c.
3-pole reversing contactors (horizontally mounted)
Pre-wired power connections
(1) Weight
813149
LC2 F115
220 V 380 V 660 V 440 V 230 V 400 V 415 V 440 V 500 V 690 V 1000 V up to kW kW kW kW kW kW kW A 30 55 59 59 75 80 65 115
Maximum Contactors operasupplied tional without coil (2) voltage Complete reference Fixing, cabling (3) V 1000 LC2 F115
kg 7.560
40
75
80
80
90
100
65
150
1000
LC2 F150
7.560
55
90
100
100
110
110
100
185
1000
LC2 F185
10.100
63
110
110
110
129
129
100
225
1000
LC2 F225
14.200
75
132
140
140
160
160
147
265
1000
LC2 F265
16.480
LA9 F702
0.250
5
LC2 F225, F265 Auxiliary contact blocks and add-on modules 2 LA9 F703 See pages 5/110 to 5/115 0.250
(1) Fitted with a mechanical interlock without electrical interlocking. Order separately 2 auxiliary contact blocks LAD Np1 to obtain electrical interlocking between the 2 contactors, see page 5/111 For accessories, see pages 5/112 to 5/115 (2) Coils to be ordered separately: - a.c. supply, see pages 5/118 and 5/119, - d.c. supply, see page 5/121. (3) Screw fixing. Power terminals can be protected against direct finger contact by the addition of shrouds, to be ordered separately, see above.
5/104
References (continued)
Contactors
Changeover contactor pairs for control in utilisation category AC-1 (200 to 350 A), pre-assembled
Control circuit: a.c. or d.c.
4-pole changeover contactor pairs (horizontally mounted) (1)
Pre-wired power connections
813150
Utilisation category AC-1 Non inductive loads Maximum operational current < 40 C
Contactors supplied without coil (2) Complete reference Fixing, cabling (3) LC2 F1154
Weight
LC2 F1854
A 200
V 1000
kg 8.860
250
1000
LC2 F1504
8.860
275
1000
LC2 F1854
12.100
315
1000
LC2 F2254
15.200
350
1000
LC2 F2654
19.480
LA9 F708
0.250
(1) Fitted with a mechanical interlock without electrical interlocking. Order separately 2 auxiliary contact blocks LAD Np1 to obtain electrical interlocking between the 2 contactors, see page 5/111 For accessories, see pages 5/112 to 5/115 (2) Coils to be ordered separately: - a.c. supply, see pages 5/118 and 5/119, - d.c. supply, see page 5/121. (3) Screw fixing. Power terminals can be protected against direct finger contact by the addition of shrouds, to be ordered separately, see above.
5/105
Combinations
Contactors
Reversing contactors and changeover contactor pairs LC2 F
Components for assembling 3-pole reversing contactors and changeover contactor pairs, for customer assembly
Horizontally mounted
Reversers assembled using 2 contactors of identical rating, type : LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 F115 F150 F185 F225 F265 F330 F400 F500 F630 F800
Mechanical interlocks
A1
A1
A1
A2
A2
A2
Vertically mounted
Reversers assembled using 2 contactors of identical rating, type : LC1 F115 LC1 F150 LC1 F185 LC1 F225 LC1 F265 LC1 F330 LC1 F400 LC1 F500 LC1 F630 LC1 F800 Reversers assembled using 2 contactors of different ratings, see page 5/108
Mechanical interlocks
LA9 FF4F LA9 FG4G LA9 LA9 LA9 LA9 FH4H FJ4J FK4K FL4L
LC1 F780
LA9 FX970
(1) For 4-pole changeover contactor pairs, see pages 5/108 and 5/109. (2) Complete references: see page 5/107.
5/106
L1
L2
A2
A1
References
Contactors
LA9 FF4F LA9 FG4G LA9 FG4G LA9 FH4H LA9 FJ4J LA9 FK4K LA9 FL4L LA9 FX970 (3)
Vertically mounted LC1 F115 or F150 (2) LA9 FF4F 0.345 LC1 F185 (2) LA9 FG4G 0.350 LC1 F225 (2) LA9 FG4G 0.350 LC1 F265 or F330 (2) LA9 FH4H 1.060 LC1 F400 (2) LA9 FJ4J 1.200 LC1 F500 (2) LA9 FK4K 1.200 LC1 F630 or F800 (2) LA9 FL4L 1.220 LC1 F780 (3) LA9 FX970 (3) 7.800 (1) To order the 2 contactors: see pages 5/102 and 5/103 For the 2 auxiliary contact blocks LAD Np1 required to obtain electrical interlocking between the 2 contactors, see page 5/111 For accessories, see pages 5/112 to 5/115 (2) With the exception of contactors LC1 F780, all power connections are to be made by the customer. (3) Double mechanical interlock mechanism with 2 interlock connecting rods and 3 power connecting links. (4) For assembly of 4-pole changeover contactor pairs, see pages 5/108 and 5/109
5/107
Combinations
Contactors
Changeover contactor pairs LC2 F
Components for assembling 3 and 4-pole changeover contactor pairs, for customer assembly
Horizontally mounted
Contactor pairs assembled using 2 contactors of identical rating, type : LC1 F1154 LC1 F1504 LC1 F1854 LC1 F2254 LC1 F2654 LC1 F3304 LC1 F4004 LC1 F5004 LC1 F6304
Mechanical interlocks
LA9 Fp970
A2
A1
4 L2
L1
Vertically mounted
Contactor pairs assembled using 2 contactors of identical rating, type : LC1 F1154 LC1 F1504 LC1 F1854 LC1 F2254 LC1 F2654 LC1 F3304 LC1 F4004 LC1 F5004 LC1 F6304
Mechanical interlocks
Assembly A LA9 FF4F LA9 FG4G Assembly B LA9 FH4H LA9 FJ4J LA9 FK4K LA9 FL4L Assembly C LA9 FX971
Contactor pairs assembled using 2 contactors of different ratings, type : LC1 F115 or F1154 LC1 F150 or F1504 LC1 F185 or F1854 LC1 F225 or F2254 LC1 F265 or F2654 LC1 F330 or F3304 LC1 F400 or F4004 LC1 F500 or F5004 LC1 F630 or F6304 LC1 F800
Assembly B LA9 FH4F, LA9 FH4G LA9 FJ4F, LA9 FJ4G LA9 FK4F, LA9 FK4G LA9 FL4F, LA9 FL4G
Assembly C LA9 FJ4H LA9 FK4H, LA9 FK4J LA9 FL4H, LA9 FL4J and LA9 FL4K
Contactor pairs assembled using 3 contactors of identical or different ratings, type : LC1 F115 or F1154 LC1 F150 or F1504 LC1 F185 or F1854 LC1 F225 or F2254 LC1 F265 or F2654 LC1 F330 or F3304 LC1 F400 or F4004 LC1 F500 or F5004 LC1 F630 or F6304 LC1 F800
Important: the contactor ratings must be in decreasing size from top to bottom. (1) For 3-pole changeover contactor pairs, see pages 5/106 and 5/107.
5/108
L3
References
Contactors
Changeover contactor pairs LC2 F
Components for assembling 3 and 4-pole changeover contactor pairs, for customer assembly Control circuit: a.c. or d.c.
Contactor pairs assembled using 2 contactors of identical rating
For assembly of 4-pole changeover contactor pairs (1)
Contactor type (2) Horizontally mounted LC1 F1154 LC1 F1504 LC1 F1854 LC1 F2254 LC1 F2654 LC1 F3304 LC1 F4004 LC1 F5004 LC1 F6304 Vertically mounted LC1 F1154 or F1504 LC1 F1854 LC1 F2254 LC1 F2654 or F3304 LC1 F4004 LC1 F5004 LC1 F6304 LC1 F7804 Set of power connections Reference Weight kg LA9 LA9 LA9 LA9 LA9 LA9 LA9 LA9 LA9 FF977 F15077 FG977 F22577 FH977 FJ977 FJ977 FK977 FL977 0.460 0.460 0.610 1.200 1.200 1.800 1.800 2.300 3.400 Mechanical interlock Kit reference Weight kg LA9 FF970 LA9 FF970 LA9 FG970 LA9 FG970 LA9 FJ970 LA9 FJ970 LA9 FJ970 LA9 FJ970 LA9 FL970
LA9 FF4F LA9 FG4G LA9 FG4G LA9 FH4H LA9 FJ4J LA9 FK4K LA9 FL4L LA9 FX971 (4)
LC1 F265 or F2654 or LC1 F330 or F3304 LC1 F400 or F4004 LC1 F500 or F5004
LC1 F185 or F1854 LC1 F225 or F2254 LC1 F265 or F2654 LC1 F330 or F3304 LC1 F400 or F4004 LC1 F500 or F5004 LC1 F630, F6304 or F800 LC1 F265 or F2654 LC1 F330 or F3304 LC1 F400 or F4004 LC1 F500 or F5004 LC1 F630, F6304 or F800 LC1 F400 or F4004 LC1 F500 or F5004 LC1 F630, F6304 or F800 LC1 F500 or F5004 LC1 F630 or F6304 or F800 LC1 F630 or F6304 or F800
5/109
Presentation
TeSys contactors
TeSys LC1 F
Auxiliary contact blocks
LAD N
LAD T, LAD S
LAD R
5/110
References
TeSys contactors
TeSys LC1 F
Auxiliary contact blocks
1 1 2 2 1 4 3 2
1 1 2 2 3 4 1 2 (1)
LAD N10 LAD N01 LAD N11 LAD N20 LAD N02 LAD LAD LAD LAD LAD LAD N22 N13 N40 N04 N31 C22
kg 0.020 0.020 0.030 0.030 0.030 0.050 0.050 0.050 0.050 0.050 0.050
Instantaneous auxiliary contact blocks with dust and damp protected contacts
Recommended for use in particularly harsh industrial environments
Number of contacts Max. number of blocks per contactor Clip-on mounting Composition Reference Weight
2 2 2 2
2 (2) 2 1
T0 T2 T4 S2
(1) Including 1 N/O + 1 N/C make before break. (2) Device fitted with 4 earth screen continuity terminals. (3) With extended scale from 0.1 to 0.6 s. (4) With switching time of 40 ms 15 ms between opening of the N/C contact and closing of the N/O contact.
5/111
References
TeSys contactors
TeSys LC1 F
Accessories
Suppressor blocks
RC circuits (resistor-capacitor)
b Effective protection for circuits highly sensitive to high frequency interference. For use only in cases where the voltage is virtually sinusoidal, i.e. less than 5% total harmonic distortion. b Voltage limited to 3 Uc max. and oscillating frequency limited to 400 Hz max. b Slight increase in drop-out time (1.1 to 1.3 times the normal time). Mounting Uc Reference Weight kg Clip-on mounting on all ratings a 24 48 V LA4 FRCE 0.040 and all a.c. coils. 50 110 V LA4 FRCF 0.040 127240 V LA4 FRCP 0.040 265415 V LA4 FRCV 0.040
530416
LA4 Fppp
Diodes
b No overvoltage or oscillating frequency. b Increase in drop-out time (3 to 4 times the normal time). b Polarised component. Clip-on mounting on all ratings c 24 48 V and all d.c. coils. 55 110 V 125250 V 280440 V
5
LA9 Fp602
813088
Cabling accessories
For use on 4-pole contactors Set of 4 links Set reference LA9 LA9 LA9 LA9 LA9 FF602 FG602 FH602 FK602 FL602 Weight kg 0.200 0.350 1.000 1.750 3.000
813090
5/112
References (continued)
TeSys contactors
TeSys LC1 F
Accessories
Right-angled connectors
For contactors or thermal overload relays
For use on Contactors LC1 F115 LA9 Fp981
813091
With connector plates Thermal overload relays (1) LR9 F5p67, LR9 F67 Width 15 mm Type Rear Side Large surface area Rear Side Large surface area Rear Side Large surface area Rear Side Large surface area Rear Side Large surface area
Set of 3 connectors Set reference Weight kg LA9 FF981 0.060 LA9 FF979 LA9 FF980 LA9 FG981 LA9 FG979 LA9 FG980 LA9 FJ981 LA9 FJ979 LA9 FJ980 LA9 FK981 LA9 FK979 LA9 FK980 LA9 FL981 LA9 FL979 LA9 FL980 0.240 0.150 0.080 0.350 0.200 0.430 0.750 0.490 0.480 0.920 0.800 1.210 2.570 3.190
813093
20 mm
LA9 Fp979
25 mm
LC1 F500
813092
30 mm
40 mm
LA9 FL980
Connection accessories
For reversing contactors or star-delta contactors combined with a thermal overload relay
For use on Contactors LC1 F115 Thermal overload relays (1) LR9 F5p57, F5p63 LR9 F5p67, F5p69 LR9 F69, F71 LR9 F5p57, F5p63 Width of connector plate 15 mm Set of 3 busbars Set reference LA7 F401 Weight kg 0.110
20 mm
LA7 F402
0.110
LR9 F5p71, LR9 F71 LR9 F5p71, LR9 F71 LR9 F7p75, F7p79 LR9 F75, F79
25 mm
LA7 F407
0.160
25 mm
LA7 F403
0.160
25 mm
LA7 F404
0.160
LR9 F7p75, F7p79 LR9 F75, F79 LR9 F7p81, LR9 F81 LR9 F7p75, F7p79 LR9 F7p81 LR9 F75, F79, F81 LR9 F7p81, LR9 F81
25 mm
LA7 F404
0.160
25 mm
LA7 F404
0.160
LC1 F500
30 mm
LA7 F405
0.270
40 mm
LA7 F406
0.600
(1) For protection relays class 10, replace the p with a 3 and for class 20, replace thep with a 5.
5/113
References (continued)
TeSys contactors
TeSys LC1 F
Accessories
Weight kg 0.560
LA9 F701
813095
LA9 F702
0.250
LC1 F225, F265, F330, F400 and F4002, F500 and F5002 LC1 F630, F6302 and F800
LA9 F703
0.250
LA9 F704
0.250
LA9 F701
LC1 F1154
LA9 F706
0.300
LA9 F707
0.300
LA9 F708
0.300
LC1 F6304
LA9 F709
0.300
5/114
References
TeSys contactors
TeSys LC1 F
Spare parts
Per pole: 2 fixed contacts and 1 moving contact, 2 deflectors, 1 backplate, fixing screws and washers. For contactor 2-pole Type LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 F4002 F5002 F6302 F6302S011 F115, F150 F185, F225 F265 F330, F400 F500 F630 F780 Replacement Reference for 2 poles LA5 F400802 2 poles LA5 F500802 2 poles LA5 F630802 2 poles LA5 F630802S011 3 poles 3 poles 3 poles 3 poles 3 poles 3 poles 1 pole 3 poles 3 poles 3 poles 4 poles 4 poles 4 poles 4 ples 4 poles 4 poles 1 pole 4 poles 4 poles LA5 LA5 LA5 LA5 LA5 LA5 LA5 LA5 LA5 LA5 LA5 LA5 LA5 LA5 LA5 LA5 LA5 LA5 LA5 FF431 FG431 FH431 F400803 F500803 F630803 F780801 (1) F780803 F800803 F630803S011 FF441 FG441 FH441 F400804 F500804 F630804 F780801 (1) F780804 F630804S011 Weight kg 1.350 1.950 4.700 4.800 0.270 0.350 0.660 2.000 2.950 6.100 4.700 13.200 6.100 6.200 0.360 0.465 0.880 2.700 3.900 8.150 4.700 17.300 8.400
LA5 FG431
3-pole
813097
LC1 F800 LC1 F630S011 4-pole LC1 LC1 LC1 LC1 LC1 LC1 LC1 F1504, F1154 F1854, F2254 F2654 F3304, F4004 F5004 F6304 F7804
LC1 F6304S011
Arc chambers
For contactor LA5 F40050 2-pole LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 F4002 F5002 F6302 F6302S011 F115 F150 F185 F225 F265 F330 F400 F500 F630 F780 F800 F630S011 F1154 F1504 F1854 F2254 F2654 F3304 F4004 F5004 F6304 F7804 F6304S011 Type Replacement Reference for 2 poles LA5 F400250 2 poles LA5 F500250 2 poles LA5 F630250 2 poles LA5 F630250 3 poles 3 poles 3 poles 3 poles 3 ples 3 poles 3 poles 3 poles 3 poles 1 pole 3 poles 3 poles 4 poles 4 poles 4 poles 4 poles 4 poles 4 poles 4 poles 4 poles 4 poles 1 pole 4 poles LA5 LA5 LA5 LA5 LA5 LA5 LA5 LA5 LA5 LA5 LA5 LA5 LA5 LA5 LA5 LA5 LA5 LA5 LA5 LA5 LA5 LA5 LA5 F11550 F15050 F18550 F22550 F26550 F33050 F40050 F50050 F63050 F780150 (1) F80050 F63050 F115450 F150450 F185450 F225450 F265450 F330450 F400450 F500450 F630450 F780150 F630450 Weight kg 0.870 1.250 2.100 2.100 0.490 0.490 0.670 0.670 0.920 1.300 1.300 1.850 3.150 2.100 3.150 3.150 0.660 0.660 0.910 1.000 1.220 1.740 1.740 2.500 4.200 2.100 4.200
3-pole
4-pole
(1) Comprising 2 identical items per pole. (2) Comprising two 2-pole arc chambers. (3) Comprising single-pole arc chambers.
5/115
References
TeSys contactors
TeSys LC1 F
Accessories for assembly of reversing contactors and changeover contactor pairs using 3 contactors, vertically mounted - for customer assembly
Closing of one of the 3 contactors prevents closing of the other 2.
Contactor type (1) Top Middle LC1 F115, F150, F1154 or F1504 LC1 F185, F225, F1854 or F2254 LC1 F115, F150, F1154 or F1504 LC1 F115, F150, F1154 or F1504 LC1 F185, F225, F1854 or F2254
Bottom LC1 F115, F150, F1154 or F1504 LC1 F115, F150, F1154 or F1504
Mechanical interlock (2) Kit reference (3) Weight kg LA9 FF4F4F 0.554 LA9 FG4F4F 0.559
LA9 Fp4p4p
LC1 F115, F150, LA9 FG4G4F 0.559 F1154 or F1504 LC1 F185, F225, LA9 FG4G4G 0.562 F1854 or F2254 LC1 F265, F330, LC1 F115, F150, LC1 F115, F150, LA9 FH4F4F 1.350 F2654 or F3304 F1154 or F1504 F1154 or F1504 LC1 F185, F225, LC1 F115, F150, LA9 FH4G4F 1.375 F1854 or F2254 F1154 or F1504 LC1 F185, F225, LA9 FH4G4G 1.375 F1854 or F2254 LC1 F265, F330, LC1 F115, F150, LA9 FH4H4F 1.524 F2654 or F3304 F1154 or F1504 LC1 F185, F225, LA9 FH4H4G 1.527 F1854 or F2254 LC1 F265, F330, LA9 FH4H4H 1.684 F2654 or F3304 LC1 F400, F4002 LC1 F115, F150, LC1 F115, F150, LA9 FJ4F4F 1.421 or F4004 F1154 or F1504 F1154 or F1504 LC1 F185, F225, LC1 F115, F150, LA9 FJ4G4F 1.424 F1854 or F2254 F1154 or F1504 LC1 F185, F225, LA9 FJ4G4G 1.428 F1854 or F2254 LC1 F265, F330, LC1 F115, F150, LA9 FJ4H4F 1.595 F2654 or F3304 F1154 or F1504 LC1 F185, F225, LA9 FJ4H4G 1.598 F1854 or F2254 LC1 F265, F330, LA9 FJ4H4H 1.755 F2654 or F3304 LC1 F400, F4002 LC1 F115, F150, LA9 FJ4J4F 1.666 or F4004 F1154 or F1504 1.669 LC1 F185, F225, LA9 FJ4J4G F1854 or F2254 LC1 F265, F330, LA9 FJ4J4H 1.829 F2654 or F3304 LC1-F400, F4002 LA9 FJ4J4J 1.890 or F4004 LC1 F500, F5002 LC1 F115, F150, LC1 F115, F150, LA9 FK4F4F 1.421 or F5004 F1154 or F1504 F1154 or F1504 (continued on page LC1 F185, F225, LC1 F115, F150, LA9 FK4G4F 1.424 5/117) F1854 or F2254 F1154 or F1504 LC1 F185, F225, LA9 FK4G4G 1.428 F1854 or F2254 LC1 F265, F330, LC1 F115, F150, LA9 FK4H4F 1.595 F2654 or F3304 F1154 or F1504 LC1 F185, F225, LA9 FK4H4G 1.598 F1854 or F2254 LC1 F265, F330, LA9 FK4H4H 1.755 F2654 or F3304 LC1 F400, F4002 LC1 F115, F150, LA9 FK4J4F 1.666 or F4004 F1154 or F1504 LC1 F185, F225, LA9 FK4J4G 1.669 F2654 or F3304 LC1 F265, F330, LA9 FK4J4H 1.829 F2654 or F3304 LC1 F400, F4002 LA9 FK4J4J 1.896 or F4004 LC1 F500, F5002 LC1 F115, F150, LA9 FK4K4F 1.666 or F5004 F1154 or F1504 (1) To order the 3 contactors, see pages 5/102 and 5/103. For auxiliary contact blocks LAD N02 used for electrical locking, see page 5/111. For accessories, see pages 5/112 to 5/115 (2) Minimum distances between contactors, see page 5/117. (3) The kit contains the lever arms, the 2 x 8 mm rods and all parts required for assembly.
5/116
References (continued)
TeSys contactors
TeSys LC1 F
Accessories for assembly of reversing contactors and changeover contactor pairs using 3 contactors, vertically mounted - for customer assembly
Mechanical interlock kits
(continued) Bottom
813216
Contactor type (1) Top Middle LC1 F500, F5002 or F5004 (continued) LC1 F500, F5002 or F5004
LA9 Fp4p4p
LC1 F185, F225, F1854 or F2254 LC1 F265, F330, LA9 FK4K4H 1.825 F2654 or F3304 LC1 F400, F4002 LA9 FK4K4J 1.896 or F4004 LC1-F500, F5002 LA9 FK4K4K 1.896 or F5004 LC1 F630, F800, LC1 F115, F150, LC1 F115, F150, LA9 FL4F4F 1.428 F6302 or F6304 F1154 or F1504 F1154 or F1504 LC1 F185, F225, LC1 F115, F150, LA9 FL4G4F 1.431 F1854 or F2254 F1154 or F1504 LC1 F185, F225, LA9 FL4G4G 1.436 F1854 or F2254 LC1 F265, F330, LC1 F115, F150, LA9 FL4H4F 1.602 F2654 or F3304 F1154 or F1504 LC1 F185, F225, LA9 FL4H4G 1.606 F1854 or F2254 LC1 F265, F330, LA9 FL4H4H 1.751 F2654 or F3304 LC1 F400, F4002 LC1 F115, F150, LA9 FL4J4F 1.673 or F4004 F1154 or F1504 LC1 F185, F225, LA9 FL4J4G 1.676 F1854 or F2254 LC1 F265, F330, LA9 FL4J4H 1.832 F2654 or F3304 LC1 F400, F4002 LA9 FL4J4J 1.903 or F4004 LC1-F500, F5002 LC1 F115, F150, LA9 FK4K4F 1.666 or F5004 F1154 or F1504 LC1 F185, F225, LA9 FK4K4G 1.669 F1854 or F2254 LC1 F265, F330, LA9 FK4K4H 1.825 F2654 or F3304 LC1 F400, F4002 LA9 FK4K4J 1.896 or F4004 LC1-F500, F5002 LA9 FK4K4K 1.896 or F5004 LC1 F630, F800, LC1 F115, F150, LA9 FL4L4F 1.680 F6302 or F6304 F1154 or F1504 LA9 FL4L4G 1.683 LC1 F185, F225, F1854 or F2254 LC1 F265, F330, LA9 FL4L4H 1.910 F2654 or F3304 LC1 F400, F4002 LA9 FL4L4J 1.896 or F4004 LC1 F500, F5002 LA9 FL4L4K 1.896 or F5004 LC1 F630, F800, LA9 FL4L4L 1.920 F6302, or F6304 (1) To order the 3 contactors, see pages 5/102 and 5/103. For auxiliary contact blocks LAD N02 used for electrical locking, see page 5/111. For accessories, see pages 5/112 to 5/115. (2) Minimum distances between contactors. This is the distance, in mm, between the centres of two adjacent contactors (between the top and middle contactors or between the middle and bottom contactors). Contactor Bottom or top Middle LC1 F115 LC1 F185 LC1 F265 LC1 F400 LC1 F500 LC1 F630 or F150 or F225 or F330 or F800 LC1 F115 or F150 200 210 240 250 270 320 LC1 F185 or F225 210 220 250 250 270 330 LC1 F265 or F330 240 250 250 260 280 350 LC1 F400 250 250 260 260 280 320 LC1 F500 270 270 280 280 300 340 LC1 F630 or F800 320 330 350 320 340 380 (3) The kit contains the lever arms, the 2 x 8 mm rods and all parts required for assembly.
Mechanical interlock (2) Kit reference (3) Weight kg LA9 FK4K4G 1.669
5/117
References
TeSys contactors
TeSys LC1 F
a.c. 50/60 Hz supply coils
References
Maximum ambient air temperature: 55 C. Above this, use an LX9 F coil, see page 5/123. Operating cycles/hour ( y 55 C): y 2400. Control circuit voltage Average Inductance Voltage Reference Weight Uc - 50 Hz Uc - 60 Hz resistance at of closed code 20 C 10 % circuit V V H kg
813181
LX1 FFppp
LX1 FGppp
5/118
References
TeSys contactors
TeSys LC1 F
a.c. 40 to 400 Hz supply coils
References
Low sealed consumption. Operate on networks with harmonic numbers y 7. Operating cycles/hour ( y 55 C): y 2400. Control Average resistance Inductance Voltage circuit at 20 C 10 % of closed code voltage circuit Inrush Sealed Uc V H
Reference
Weight
kg 0.750 0.750 0.750 0.750 0.750 0.750 0.750 0.750 0.750 0.750 0.750 0.750 0.750 0.750 0.750 0.750 0.750
LX1 FHppp2
5
1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000
LX1 FJppp
5/119
References (continued)
TeSys contactors
TeSys LC1 F
a.c. 40 to 400 Hz supply coils
References (continued)
Low sealed consumption. Operate on networks with harmonic numbers y 7. Control Average resistance Inductance Voltage circuit at 20 C 10 % of closed code voltage circuit Inrush Sealed Uc V H Reference Weight
kg 1.150 1.150 1.150 1.150 1.150 1.150 1.150 1.150 1.150 1.150 1.150 1.150 1.150 1.150 1.150 1.150
LX1 FKppp
5
813187
LX1 FLppp
5/120
References (continued)
TeSys contactors
TeSys LC1 F
a.c. 40 to 400 Hz supply coils
References (continued)
Low sealed consumption. Operate on networks with harmonic numbers y 7. Control Average resistance Inductance Voltage Reference circuit at 20 C 10 % of closed code voltage circuit Inrush Sealed Uc V H Weight
kg (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) 3.000 3.000 3.000 3.000 3.000 3.000 3.000 3.000 3.000 3.000 3.000 3.000 3.000
5/121
References
TeSys contactors
TeSys LC1 F
a.c. 40 to 400 Hz supply coils for specific applications (1)
References
Low sealed consumption. High tolerance to inrush voltage drops. Immune to micro-breaks (mains supply or contact chain). Operate on networks with harmonic numbers y 7. Control Average resistance Inductance Voltage circuit at 20 C 10 % of closed code voltage circuit Inrush Sealed Uc V H
Reference
Weight
kg 0.430 0.430 0.430 0.430 0.430 0.430 0.430 0.430 0.430 0.430 0.430 0.430 0.430
LX9 FFppp
LX9 FGppp
48 2.2 60 0.23 E7 LX9 FG048 110 10.4 411 1.46 F7 LX9 FG110 115 10.4 411 1.46 FE7 LX9 FG110 120/127 13 520 1.85 G7 LX9 FG127 208 33 1339 4.9 L7 LX9 FG200 220 42.1 1680 5.84 M7 LX9 FG220 230 42.1 1680 5.84 P7 LX9 FG220 240 50.6 2060 7.22 U7 LX9 FG240 380 128 4730 16.4 Q7 LX9 FG380 400 128 4730 16.4 V7 LX9 FG380 415 157 5930 20.6 N7 LX9 FG415 440 157 5930 20.6 R7 LX9 FG415 500 194 7550 26.3 S7 LX9 FG500 Specifications Average consumption at 20 C: inrush: 9501180 VA, sealed: 8.910.9 VA. Heat dissipation: 89.8 W. Operating cycles/hour ( y 55 C): < 2400. Operating time at Uc: closing = 35 ms, opening = 130 ms.
0.550 0.550 0.550 0.550 0.550 0.550 0.550 0.550 0.550 0.550 0.550 0.550 0.550
813189
5/122
References (continued)
TeSys contactors
TeSys LC1 F
a.c. 40 to 400 Hz supply coils for specific applications
References (continued)
Coils with short operating times (at Uc) : - closing: 60 ms, - opening: 50 ms (a side); 20 ms (c side). Coils for high operating rates ( y 70 C): - 3600 operating cycles/hour, - 1800 for LC1 F630. Coils with low inrush consumption. Control Average resistance circuit at 20 C 10 % voltage Inrush Sealed Uc V
813190
Inductance Rectifier of closed Reference circuit (1) H 0.22 1.3 1.7 5 15 19 23 DR5 TF4V DR5 TE4U DR5 TE4U DR5 TE4U DR5 TE4S DR5 TE4S DR5 TE4S
Coil Reference
Weight
kg LX9 FJ917 LX9 FJ925 LX9 FJ926 LX9 FJ931 LX9 FJ936 LX9 FJ937 LX9 FJ938 0.970 0.970 0.970 0.970 0.970 0.970 0.970
LX9 FJppp
LX9 FKppp
48 3.73 30.7 110 24 204 127 29.8 250 220/230 89.9 770 380/415 274 2075 440 361 3060 500 448 3750 Specifications Average consumption: - inrush: 550 VA, - sealed: 31 VA. Heat dissipation: 1518.3 W.
DR5 TF4V DR5 TE4U DR5 TE4U DR5 TE4U DR5 TE4S DR5 TE4S DR5 TE4S
LX9 FK917 LX9 FK925 LX9 FK926 LX9 FK931 LX9 FK936 LX9 FK937 LX9 FK938
LX9 FLppp
48 2.81 20.8 0.17 DR5 TF4V 110 13.5 114 0.77 DR5 TE4U 127 20.8 167 1.2 DR5 TE4U 220 52 425 2.9 DR5 TE4U 220/240 64.5 518 3.6 DR5 TE4U 380/400 163 1360 8.8 DR5 TE4S 415/440 204 1670 11 DR5 TE4S 500 312 2510 17 DR5 TE4S Specifications Average consumption: - inrush: 830 VA, - sealed: 47 VA. Heat dissipation: 22.827.8 W. (1) Rectifier to be ordered separately, weight of rectifier: 0.100 kg.
LX9 FL917 LX9 FL924 LX9 FL926 LX9 FL930 LX9 FL931 LX9 FL935 LX9 FL936 LX9 FL938
5/123
References
TeSys contactors
TeSys LC1 F
d.c. supply coils
References
Low sealed consumption. Operating cycles/hour ( y 55 C): y 2400. Control Average resistance Inductance Voltage circuit at 20 C 10 % of closed code voltage circuit Inrush Sealed Uc V H Reference Weight
kg LX4 FF024 LX4 FF048 LX4 FF110 LX4 FF125 LX4 FF220 LX4 FF250 LX4 FF440 0.430 0.430 0.430 0.430 0.430 0.430 0.430
LX4 FFppp
5
813192
LX4 FHppp
5/124
References (continued)
TeSys contactors
TeSys LC1 F
d.c. supply coils
References (continued)
Low sealed consumption. Control Average resistance circuit at 20 C 10 % voltage Inrush Sealed Uc V
813194
Reference
Weight
kg LX4 FK048 LX4 FK110 LX4 FK125 LX4 FK220 LX4 FK250 LX4 FK440 1.080 1.080 1.080 1.080 1.080 1.080
LX4 FKppp
5
(1) (1) (1) (1) (1) 3.000 3.000 3.000 3.000 3.000
5/125
References
TeSys contactors
TeSys LC1 F
d.c. supply coils for specific applications
References
Coils with short operating times (at Uc): - closing: 60 ms, - opening: 20 ms. Coils for high operating rates ( y 70 C): - 3600 operating cycles/hour, - 1800 for LC1 F630. Coils with low inrush consumption. Control Average resistance circuit at 20 C 10 % voltage Inrush Sealed Uc V
Induc- Resistor (1) tance of Qty Reference closed required circuit H 0.27 1.7 2 6.1 23 1 1 1 1 1 DR2 SC0047 DR2 SC0330 DR2 SC0390 DR2 SC1200 DR2 SC4700
Coil Reference
Weight
kg LX9 LX9 LX9 LX9 LX9 FJ918 FJ926 FJ927 FJ932 FJ938 0.970 0.970 0.970 0.970 0.970
48 5.11 110 32.3 125 39.4 220 123 440/460 478 Specifications Average consumption: - inrush: 430 W, - sealed: 22 W. LX9 FJppp
5
LX9 FKppp
813195
48 4.67 110 29.8 125 37.4 220 115 440/460 448 Specifications Average consumption: - inrush: 470 W, - sealed: 29 W.
1 1 1 1 1
DR2 SC0039 DR2 SC0220 DR2 SC0330 DR2 SC1000 DR2 SC3300
5/126
References (continued)
TeSys contactors
TeSys LC1 F
Wide range d.c. supply coils for specific applications
References (continued)
Wide range coils: 0.71.25 Uc. Operating cycles/hour: y 60 (1). Ambient temperature (operation): - 55 to + 70 C. Control circuit Average resistance voltage at 20 C 10 % Uc Inrush Sealed V
813198
Reference
Weight
kg LX4 FF020 LX4 FF040 LX4 FF060 LX4 FF090 LX4 FF100 0.430 0.430 0.430 0.430 0.430
LX4 FFppp
813197
LX4 FHppp
Weight
5/127
Dimensions
TeSys contactors
TeSys LC1 F
(1)
=
X1
J1
= = Z Q P a P Q1 f
G1 G
= Y
L c
X1 (mm) = Minimum electrical clearance according to operating voltage and breaking capacity LC1 200 500 V 600 1000 V F115, F150 10 15 F185 10 15 F225, F265 10 15 F330 10 15 (1) Power terminal protection shroud (see page 5/114). M 147 147 150 150 154 154 172 172 178 178 181 181 P 37 37 40 40 40 40 48 48 48 48 48 48 Q 29.5 29.5 26 26 29 29 21 17 39 34 43 43 Q1 60 60 57.5 55.5 59.5 59.5 51.5 47.5 66.5 66.5 74 74 S 20 20 20 20 20 20 25 25 25 25 25 25 S1 26 26 34 34 34 34 44.5 44.5 44.5 44.5 44.5 44.5 Y 44 44 44 44 44 44 44 44 38 38 38 38 Z 13.5 13.5 13.5 13.5 13.5 13.5 13.5 13.5 21.5 21.5 20.5 20.5
X1
LC1 F115
a b b1 b2 3P 163.5 162 137 265 4P 200.5 162 137 265 F150 3P 163.5 170 137 301 4P 200.5 170 137 301 F185 3P 168.5 174 137 305 4P 208.5 174 137 305 F225 3P 168.5 197 137 364 4P 208.5 197 137 364 F265 3P 201.5 203 145 375 4P 244.5 203 145 375 F330 3P 213 206 145 375 4P 261 206 145 375 f = minimum distance required for coil removal.
c 171 171 171 171 181 181 181 181 213 213 219 219
f 131 131 131 131 130 130 130 130 147 147 147 147
G 106 143 106 143 111 151 111 151 142 190 154.5 202.5
=
G1 80 80 80 80 80 80 80 80 96 96 96 96
J 106 106 106 106 106 106 106 106 106 106 106 106
J1 120 120 120 120 120 120 120 120 120 120 120 120
L 107 107 107 107 113.5 113.5 113.5 113.5 141 141 145 145
(1)
209
120 =
= b2 M b
180
G 23,5 G1 J Q P P a Q1 f
L c
X1 (mm) = Minimum electrical clearance according to operating voltage and breaking capacity. LC1 200 500 V 6001000 V F400 15 20 F500 15 20 (1) Power terminal protection shroud (see page 5/114). L 145 145 145 146 146 146 M 181 181 181 208 208 208 P 48 48 48 55 55 55 Q 69 43 43 76 46 46 Q1 96 74 74 102 77 77 S 25 25 25 30 30 30
a b b2 c f 2P 213 206 375 219 146 3P 213 206 375 219 146 4P 261 206 375 219 146 F500 2P 233 238 400 232 150 3P 233 238 400 232 150 4P 288 238 400 232 150 f = minimum distance required for coil removal.
LC1 F400
X1
G supplied 80 80 80 80 80 140
G min. 66 66 66 66 66 66
G1 supplied G1 min G1 max. J 170 156 192 19.5 170 156 192 19.5 170 156 240 67.5 170 156 210 39.5 170 156 210 39.5 230 156 265 34.5
5/128
Dimensions (continued)
TeSys contactors
TeSys LC1 F
(1)
X1 =
280
304
464
264
X1
J1
2P 3P 4P
Q 102 60 60
Q1 127 89 89
X1 (mm) = Minimum electrical clearance according to operating voltage and breaking capacity. Voltage 200 500 V 690 1000 V 200 690 V 1000 V LC1 F630 20 30 LC1 F800 10 20 (1) Power terminal protection shroud (see page 5/114). (2) Minimum distance required for coil removal.
LC1 F780
60 12xM12x45 = 26 = 26
180
5
22
X1
280
X1
434
183 (1)
X1 (mm) = Minimum electrical clearance according to operating voltage and breaking capacity. Voltage 200 500 V 690 1000 V X1 (mm) 30 35
400
127
180
127
90
240
190
Characteristics : pages 5/94 to 5/101
240
102
References : pages 5/102 to 5/105
90
240
Schemes : page 5/133
240
132
5/129
127
180
127
Dimensions
TeSys contactors
TeSys LC1 F
Accessories
b1
LA9 a b b1 c G H
FG981 20 23 3 45 26 13 9
FK981 30 35 5 52 26 20 11
FL981 40 48 8 86 45 28 13
c
b1
H a b
5
c c1 =
LA9 a b b1 c G G1 H
FF979 15 54 5 80 24 20 36 6.5
FG979 20 58 5 92 28 22 39 9
FK979 30 68 6 120 37 29 42 11
G1
b1 H2
(1)
5/130
Dimensions (continued)
TeSys contactors
TeSys LC1 F
Accessories
a c = = H1 b b1
a c = G = H2 H1
LA9 a b b1 c G H H1 H2 1 2
FG602 30 55 35 5 45 15 9 11
FH602 40 60 40 8 52.5 15 11 13
FK602 50 85 55 10 22 70 14 22 11 11
FL602 60 100 65 10 26 85 17 26 13 14
b1
a = = b
a b c
5/131
Mounting
TeSys contactors
TeSys LC1 F
(1)
G = DZ5 MF5
110
AF1 EA6
110
120
= J c
LC1
= G J1 c
F185 F225 181 181 80 80 F265 213 213 96 96 F330 219 219 96 96 LC1 c (2) 3P 4P G 3P 4P
c
F115 F150 171 171 80 80
15
F185 F225 181 181 80 80 F265 213 213 96 96 F330 219 219 96 96
F115 F185 F265 F330 LC1 F115 F150 F225 F150 c (2) 3P 171 181 213 219 c (2) 3P 171 4P 171 181 213 219 4P 171 G 3P 80 80 96 96 G 3P 80 4P 80 80 96 96 4P 80 J 3P 26.5 29 44.5 44.5 4P 45 49 68.5 68.5 J1 3P 57 59.5 61.5 61.5 4P 75.5 79.5 85.5 85.5 (1) Power terminal protection shroud (see page 5/114). (2) See X1 (minimum electrical clearance) pages 5/128 and 5/129.
LC1 F
On 2 notched rails AM1 ECppp
AM1 EC200
(1)
AF1 CD061
120
25
G AM1 EC200
35
110
G AM1 EC200 G3
G1 G2
LC1 c
F115, F150 F185, F225 F265 F330 3P 165 (3) 176 207 213 4P 165 (3) 176 207 213 G (M6) 3P 80 80 96 96 4P 80 80 96 96 G1 ( 8.5) 3P 4P G2 ( 10.5) 3P 4P (1) AF1 CDppp and AF1 VA ppp. (2) This AM1 EC200 upright is required when G2 or G3 is greater than 700 mm (3) + 6 mm with time-delay block on LC1 F.
5/132
180
M6
110
Schemes
TeSys contactors
TeSys LC1 F
LC1 F115 to F630 (coil LX4 F c) LC1 F115 to F265 (coil LX9 F a) LC1 F800 (coil LX8 F a/ c)
3/L2 7/L4 5/L3 1/L1 A2
LC1 F780 a or c
7/L4
3/L2
3/L2
5/L3
1/L1
A2
03
A1
T3/6
T4/8
A1
04
T4/8
A2
1/L1
5/L3 T3/6
T1/2
T2/4
T1/2
T2/4
T3/6
T1/2
T2/4
T4/8
A1
7/L4
44 (93)
(94)
42 (91)
41/NC (92)
54
62
64
52
54
62
54
54
64
74
84
54
62
52
82
62
62
(1) Items in brackets: see "TeSys d contactors". (2) 1 N/O + 1 N/C make before break. Instantaneous auxiliary contacts with terminal referencing conforming to standard EN 50012 (References: pages 5/110 and 5/111) 1 N/O + 1 N/C 1 N/O + 1 N/C 2 N/O + 2 N/C 2 N/O + 2 N/C LAD N11P LAD N11G LAD N22P LAD N22G
13/NO 43/NO 13/NO 43/NO 53/NO 63/NO 21/NC 31/NC 21/NC 31/NC 31/NC 41/NC
72
72
82
76
88
54
5
2 N/O protected (24-50 V) + 1 N/O + 1 N/C standard LA1 DZ31
53/NO 73/NO 74 A2 A2 61/NC 83/NO 84
22
44
14
32
44
42
54
14
32
22
Dust and damp protected instantaneous auxiliary contacts 2 N/O (24-50 V) 2 N/O (5-24 V) 2 N/O protected (24-50 V) + 2 N/O standard LA1 DX20 LA1 DY20 LA1 DZ40
53/NO 63/NO 53/NO 63/NO 53/NO 63/NO 73/NO 83/NO
32
64
64
54
64
74
54
64
54
84
56
68
58
Standard a coils
LX1 FF, FG, FJFL LX1 FH0422FH3802
03 A1 A2
66
LX4 FF, FG, FH, FJ, FK, FL, FX (1), LX4 F8p
+
A1 A2 A1 A2
A2 A1 A2
A1
Special a coils
LX9 FF, FG
A1 A2
LX9 FHppp2
A1 B1 A2/B2
LX4 F8p
(1)
+
A1
(2)
A1 A2
A2 01
+
A1 A2
(1) Breaking on a side Drop-out time 50 ms. (2) Breaking on c side Drop-out time 20 ms.
54
Standard c coils
62
5/133
Dimensions
TeSys contactors
Reversing contactors and changeover contactor pairs LC2 F
Horizontally mounted
Pre-assembled
LC2 F115 to F265 (reverser supplied on 2 bars which can be used for fixing the device)
S
X1 =
X1
L c f
Q1
P1 a
Q1 f
J1
= G1
= J a2
= G1
= J1
X1 (mm) = Minimum electrical clearance according to operating voltage and breaking capacity. LC1 200500 V 6601000 V F115, F150 10 15 F185 10 15 F225, F265 10 15
3P 4P 3P 4P 3P 4P 3P 4P 3P 4P
a 345 419 345 422 357 437 357 437 425 521
a2 317 378 317 381 326 390 326 390 386 464
b 162 162 170 170 174 174 197 197 203 203
b1 137 137 137 137 137 137 137 137 145 145
c 171 171 171 171 181 181 181 181 213 213
G1 80 80 80 80 80 80 80 80 96 96
L 107 107 107 107 113.5 113.5 113.5 113.5 141 141
M 147 147 150 150 154 154 172 172 178 178
P 37 37 40 40 40 40 48 48 48 48
P1 77 77 71 71 78 78 62 54 100 100
S 20 20 20 20 20 20 25 25 25 25
f 131 131 131 131 130 130 130 130 147 147
5/134
110/120
120
b1
Dimensions (continued)
TeSys contactors
Reversing contactors and changeover contactor pairs LC2 F
Horizontally mounted
For customer assembly, fixing recommended on AM1 EC uprights, please consult your Regional Sales Office.
2 x LC1 F115 to F330 2 x LC1 F400, F500, F630, F800
P1
X1 =
(1)
P1
(1)
= 120 (2) = = 180 = b
110/120 =
b1
X1
L c J1
= G1
= J a
= G1
= J1
J1 J3
G G1
J J2 a
G G1
J1 J3
X1 (mm) = Minimum electrical clearance according to operating voltage and breaking capacity. LC1 200500 V 6601000 V 200690 V 1000 V F115, F150 10 15 F185 10 15 F225, F265 10 15 F330 10 15 F400 15 20 F500 15 20 F630 20 30 F800 10 20
2 x LC1 F115 3P 4P F150 3P 4P F185 3P 4P F225 3P 4P F265 3P 4P F330 3P 4P F400 3P 4P F500 3P 4P F630 3P 4P F800 3P
a 345 419 345 422 357 437 357 437 425 521 447 543 446 542 485 595 636 796 636
b 162 162 170 170 174 174 197 197 203 203 206 206 206 206 238 238 304 304 304
b1 137 137 137 137 137 137 137 137 145 145 145 145 209 209 209 209 280 280 280
c 171 171 171 171 181 181 181 181 213 213 219 219 219 219 232 232 255 255 255
J 71 108 71 111 78 118 78 118 109 157 124 172 157 157 156 156 139 139 139
J1 57 75.5 57 75.5 59.5 79.5 59.5 79.5 61.5 85.5 65.5 89.5 64.5 112.5 84.5 79.5 68.5 88.5 68.5
J2 67 67 66 66
L 107 107 107 107 113.5 113.5 113.5 113.5 141 141 145 145 145 145 146 146 155 155 155
P1 77 77 71 71 78 78 62 54 100 100 107 107 107 107 112 112 137 137 137
(1) Except LC1 F630 and F800 : 4 x 10.5. (2) Except LC1 F630 and F800. For other dimensions: see pages 5/128 and 5/129.
5/135
Dimensions
TeSys contactors
Reversing contactors and changeover contactor pairs LC2 F
Vertically mounted
For customer assembly, with mechanical interlock (MI) LA9 F , fixing recommended on AM1 EC uprights (please consult your Regional Sales Office). 2 x LC1 identical or different ratings (LC1 F115 to F630 and F800). See pages 5/106 to 5/109 Assembly A Assembly B Assembly C
J3
80
(1) (3) = =
H
G5
G1
G5
G1
(6)
120
= =
H1
(1)
=
(3)
120 =
120
(1)
(3) =
(1) (5)
(6)
= =
(4)
J4 80 J2
(1) Mechanical interlock shaft. (2) For assembly of contactors of different ratings only. (3) 4 x 6.5 for LC1 F115 to F225. Assembly A (7) - Mechanical interlock reference G3 3P G3 4P H min. H max. H1 min.H1 max.J1 3P J1 4P LA9 FF4F 0 0 200 310 80 190 137 155.5 LA9 FG4F 3 4 210 300 90 180 139.5 159.5 LA9 FG4G 0 0 220 310 100 190 139.5 159.5 J2 3P J2 4P J3 3P J3 4P J4 3P J4 4P LA9 FF4F 137 155.5 48.5 67 48.5 67 LA9 FG4F 137 155.5 53 73 54 69 LA9 FG4G 139.5 159.5 53 73 53 73 For customer assembly, fixing recommended on AM1 EC uprights, please consult your Regional Sales Office 2 x LC1 F780
J4
80 J2
9 12,5
G4
G2 J2
(4) 4 x 6.5 for LC1 F265. (5) Mechanical interlock guide bracket.
(6) 4 x 8.5 for LC1 F400, F500 or 4 x 10.5 for LC1 F630 and F800.
250
191
160
160
191
X1 and fixings, see page 5/129. (7) Only 3P for F800. (8) In this case, G4 is greater than G5. Selection : pages 5/160 to 5/183 References : pages 5/104 to 5/109
Assembly B (7) - Mechanical interlock reference G1 3P G1 4P G3 3P G3 4P G5 3P G5 4P LA9 FH4F 96 96 21 27 60 83 LA9 FJ4F 80 80 45 26 83 83 LA9 FK4F 80 140 45 26 83 83 LA9 FL4F 180 240 35 17 74 74 LA9 FH4G 96 96 19 23 60 83 LA9 FJ4G 80 80 42 22 83 83 LA9 FK4G 80 140 42 22 83 83 LA9 FL4G 180 240 33 13 74 74 H1 min.H1 max.J1 3P J1 4P J2 3P J2 4P LA9 FH4F 110 250 157.5 181.5 137 155.5 LA9 FJ4F 80 210 144.5 192.5 137 155.5 LA9 FK4F 100 210 164.5 219.5 137 155.5 LA9 FL4F 140 210 248.5 328.5 137 155.5 LA9 FH4G 120 250 157.5 181.5 139.5 159.5 LA9 FJ4G 90 220 144.5 192.5 139.5 159.5 LA9 FK4G 110 220 164.5 219.5 139.5 159.5 LA9 FL4G 150 220 248.5 328.5 139.5 159.5 Assembly C (7) G1 3P G1 4P G2 3P G2 4P G3 3P G3 4P LA9 FH4H 96 96 96 96 0 0 LA9 FJ4H 80 80 96 96 23 0 LA9 FK4H 80 140 96 96 23 0 LA9 FL4H 180 240 96 96 14 9 (8) LA9 FJ4J 80 80 80 80 0 0 LA9 FK4J 80 140 80 80 0 0 LA9 FL4J 180 240 80 80 9 (8) 9 (8) LA9 FK4K 80 140 80 140 0 0 LA9 FL4K 180 240 80 140 9 (8) 9 (8) LA9 FL4L 180 240 180 240 0 0 H min. H max. H1 min.H1 max.J1 3P J1 4P LA9 FH4H 250 380 130 260 157.5 181.5 LA9 FJ4H 260 380 110 230 144.5 192.5 LA9 FK4H 280 380 130 230 164.5 219.5 LA9 FL4H 330 380 170 220 248.5 328.5 LA9 FJ4J 260 380 60 200 144.5 192.5 LA9 FK4J 280 380 100 200 164.5 219.5 LA9 FL4J 325 380 140 195 248.5 329.5 LA9 FK4K 300 380 120 200 164.5 329.5 LA9 FL4K 345 380 160 195 248.5 328.5 LA9 FL4L 380 380 200 200 248.5 328.5
H min. H max. 240 380 250 380 270 380 310 380 250 380 250 380 270 380 310 380 J4 3P J4 4P 48.5 67 48.5 67 48.5 67 48.5 67 53 73 53 73 53 73 53 73 G4 3P 60 60 60 60 83 83 83 83 83 74 J2 3P 157.5 157.5 157.5 157.5 144.5 144.5 144.5 164.5 164.5 248.5 G4 4P 83 83 83 83 83 83 83 83 83 74 J2 4P 181.5 181.5 181.5 181.5 192.5 192.5 192.5 219.5 219.5 328.5 G5 3PG5 4P 60 83 83 83 83 83 74 74 83 83 83 83 74 74 83 83 74 74 74 74
X1
X1
180
420 1034
180
5/136
H1
G3 (2)
H1
J1
9 G3(2) J1
(4)
(6)
G3(2)
J1
Schemes
TeSys contactors
Reversing contactors and changeover contactor pairs LC2 F
Horizontally mounted
L1 L2 L3
Vertically mounted
1/L1 1/L2 3 4 1/L3 6 5
A1
A1
A2
A1
L3 L2 L1
3 2/L2 1/L2 4 A1 1 5 1/L3 5 6 2/L3 8 7 1N 6
A2
A2
A2
Horizontally mounted
1/L1 2/L1 2/L2 1/L3 1/L2 2/L3 1N 2N
Vertically mounted
1/L1
2/L1
2 2 1
A1
A1
A2
A1
N L3 L2 L1 3 A1 1 5 7
A2
A2
A2
L1
L2
L3
2/L1
2/L2
2/L3
Electrical interlocking of reversers fitted with mechanical interlock without integral electrical contacts
LA9 F
KM2 A1
KM1 A1
KM1 A2 A2
KM2
2N
5/137
General
TeSys contactors
High power changeover contactor pairs for distribution
Control circuit: a.c. or d.c.
General
A changeover contactor pair ensures continuity of operation of an installation and energy management. It switches between: b a power supply source M (main) which normally supplies the installation, b and a power supply source S (standby) which may be an incoming line from an additional network or a generating set. The supply sources may be 3-phase or 3-phase + neutral. Supply - 3-phase
Main Standby
1/1L1
1/2L1
5/1L3
KM1
6 2 4 2 4 6
3/2L2
3/1L2
3/2L2
5/2L3
KM2
Application
1/1L1
1/2L1
W/L3
U/L1
V/L2
7/1N
3/1L2
KM1
6 8 2 4 2 4 6 8 N
5/1L3
5/2L3
7/2N
KM2
Application
The 2 contactors must be mechanically and electrically interlocked to prevent any paralleling, even transitory, of the two supplies.
5/138
W/L3
U/L1
V/L2
References
TeSys contactors
High power changeover contactor pairs for distribution
Control circuit: a.c. or d.c.
1600 A
1600 A
LC1 F780
LC1 F780
LA9 FX970
Vertically mounted. Maximum operational voltage: 1000 V Utilisation category: AC-1 Maximum temperature in the vicinity of the devices: 40 C
Maximum operational current Main Standby 3-phase + N 3-phase + N 1600 A + 1000 A 1000 A + 1000 A Contactors (1) Main Reference LC1 F78041 Mechanical interlock (2) Reference LA9 FX970 (3)
813222
LC1 F78041
LC1 F78040
LC1 F7804
LC1 F63049
LA9 FX971
LC1 F7804
LC1 F7804
LA9 FX971
LA9 FX971
(1) Coils to be ordered separately, see pages 5/121 to 5/124. (2) Double mechanical interlock mechanism with 2 interlock connecting rods and 4 power connecting links. To order the the 2 auxiliary contact blocks LAD Np1 required to obtain electrical interlocking between the 2 contactors: see page 5/111. (3) Neutral connecting link not supplied (to be ordered separately).
5/139
Dimensions
TeSys contactors
High power changeover contactor pairs for distribution
Dimensions
Contactors used to assemble high power changeover contactor pairs LC1 F780: see page 5/129
LC1 F6309 Common side view LC1 F63049
40
40
202
165 250
160 702
160
306
204
160
160 862
160
LC1 F78041
60 40 40
60
202
264
165 250
160
160 862
173
264
178
173
160 862
160
180
180
420
969
250
702
5/140
306
TeSys contactors
5
Dimensions (continued)
3-phase + neutral changeover contactor pairs
LC1 F78041 + LC1 F63049 + LA9 FX970 LC1 F78041 + LC1 F78040 + LA9 FX970
180
180
862 250 862
LC1 F7804 + LC1 F7804 + LA9 FX971
420
180
250
180
420
1034
969
180
180
5
1034
969
420
250
180
Schemes
3-phase changeover contactor pairs
1 1/L1 3 1/L2 5 1/L3
A1
A1
A2
A2
A2
A1
180
2
420
L3 L2 L1
5 A2 6 A1 A2 2/L1 2 2/L3
A2
A1
4 2/L2 4
2/L3 6
2/L1
2/L2
5/141
References, dimensions
TeSys contactors
5
References
These devices prevent inadvertent opening of a contactor in the event of a brief volt drop or momentary supply failure. Control circuit : d.c. supply
For use with contactor Type (1) Contactor reference to be completed (2) LC1 LC1 LC1 LC1 LC1 or LC1 D09, D12, D18, D25, D32 D38 LC1 DppPD LC1 DppQD LC1 DppTD LC1 DppVD LC1 DppWD LC1 DppXD Corresponding delayed opening device Supply voltage NonReference 50/60 Hz adjustable delay time (Tr) Weight
LAZ R90F LAZ R90F LAZ R90M LAZ R90M LAZ R90Q LAZ R90Q
LAZ R90F
LC1 DppPD LC1 DppQD LC1 DppTD LC1 DppWD LC1 DppXD
LAZ R90F LAZ R90F LAZ R90M LAZ R90Q LAZ R90Q
LC1 D80
LC1 DppPD LC1 DppQD LC1 DppTD LC1 DppVD LC1 DppWD LC1 DppXD
LAZ R90F LAZ R90F LAZ R90M LAZ R90M LAZ R90Q LAZ R90Q
(1) These contactors can be supplied as standard for this application or can be adapted by replacing the coil (except for contactors LC1 D09 pppp to LC1 D38pppp on which the coil is not replaceable). (2) Reference to be completed : see page 5/58.
Dimensions
LAZ R9 pp
Schemes
LAZ R9pp + LC1 D
D+ (LAZ R) F1
3 3 77
1 A1
1 A1
108 114
55
L (LAZ R)
A2
L (LAZ R)
Other versions
Delayed opening devices for use with other types of contactor. Please consult your Regional Sales Office.
5/142
A2
References
TeSys contactors
Capacitive delayed opening devices
For contactors TeSys LC1 F
References
These devices prevent inadvertent opening of a contactor in the event of a brief volt drop or momentary supply failure. Control circuit : d.c. supply (1)
For use with contactor Type With coil Corresponding delayed opening device Supply NonReference voltage adjustable 50/60 Hz delay time (Tr) V s 110 127 220 240 380415 440 110 127 220 240 380415 440 110 127 220 240 380415 440 110 127 220 240 380 415 440 110 127 220 240 380 415 440 110 127 220 240 380 415 440 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 LAZ R90F LAZ R90F LAZ R90M LAZ R90M LAZ R90Q LAZ R90Q LAZ R90F LAZ R90F LAZ R90M LAZ R90M LAZ R90Q LAZ R90Q LAZ R90F LAZ R90F LAZ R90M LAZ R90M LAZ R90Q LAZ R90Q LAZ R90F LAZ R90F LAZ R90M LAZ R90M LAZ R90Q LAZ R90Q LAZ R90Q LAZ R90F LAZ R90F LAZ R90M LAZ R90M LAZ R90Q LAZ R90Q LAZ R90Q LAZ R90F LAZ R90F LAZ R90M LAZ R90M LAZ R90Q LAZ R90Q LAZ R90Q Weight
kg 0.215 0.215 0.215 0.215 0.215 0.215 0.215 0.215 0.215 0.215 0.215 0.215 0.215 0.215 0.215 0.215 0.215 0.215 0.215 0.215 0.215 0.215 0.215 0.215 0.215 0.215 0.215 0.215 0.215 0.215 0.215 0.215 0.215 0.215 0.215 0.215 0.215 0.215 0.215
LX4 LX4 LX4 LX4 LX4 LX4 LX4 LX4 LX4 LX4 LX4 LX4 LX4 LX4 LX4 LX4 LX4 LX4 LX4 LX4 LX4 LX4 LX4 LX4 LX4
FF110 FF125 FF220 FF250 FF375 FF440 FG110 FG125 FG220 FG250 FG375 FG440 FH110 FH125 FH220 FH250 FH375 FH440 FJ110 FJ125 FJ220 FJ250 FJ375 FJ400 FJ440
LC1 F400
LC1 F500
LX4 FK110 LX4 FK125 LX4 FK220 LX4 FK250 LX4 FK375 LX4 FK400 LX4 FK440 LX4 LX4 LX4 LX4 LX4 LX4 LX4 FL110 FL125 FL220 FL250 FL375 FL400 FL440
LC1 F630
(1) Dimensions and schemes: see page 5/142. Other versions Delayed opening devices for use with other types of contactor. Please consult your Regional Sales Office.
5/143
Characteristics
TeSys contactors
Contactors TeSys LC1 B
Environment
Contactor type Rated insulation voltage (Ui) Conforming to IEC 60158-1/IEC 60947-4 Conforming to VDE 0110 gr C V V LC1 BL 1000 1500 LC1 BM 1000 1500 LC1 BP 1000 1500 LC1 BR 1000 1500
Conforming to standards Product certifications Protective treatment Standard version Special version Storage Operation Permissible Without derating Without derating C C C m
IEC 60158-1, IEC 60947-4, NF C 63-110,VDE 0660, BS 5424 CSA, BV, RINA TC TH - 60+ 80 - 5+ 55 - 50+ 60 3000 30 occasional, in relation to normal vertical mounting plane
Ambient air temperature around the device (for operation at Uc) Maximum operating altitude Operating positions
Pole characteristics
Number of poles Rated operational current (Ie) In AC-3, y 55 C (Ue y 440 V) In AC-1, y 40 C Rated operational voltage (Ue) Up to Frequency limits Without derating (sine wave) Derating coefficient A A V Hz 1, 2, 3 or 4 750 800 1, 2, 3 or 4 1000 1250 1, 2, 3 or 4 1500 2000 1, 2, 3 or 4 1800 2750
1000 50/60 100 Hz: 0.9 - 150 Hz: 0.8 - 250 Hz: 0.7 - 400 Hz: 0.5 800 10 000 10 000 9000 8000 4000 9600 9600 7000 4800 3500 2100 1200 800 1000 800 0.18 88 115 2 50 x 5 4x8 1250 10 000 10 000 9000 8000 4000 9600 9600 8000 5200 3800 2400 1800 1200 1500 1200 0.18 180 280 2 80 x 5 4 x 10 2000 15 000 15 000 12 000 9000 5000 12 000 12 000 9600 6400 5200 3600 2800 2 x 800 (1) 2 x 1000 (1) 2 x 1000 (1) 0.13 290 520 3 100 x5 4 x 10 2750 18 000 18 000 15 000 11 000 6000 15 000 15 000 12 000 8000 6300 4400 3600 2 x 1000 (1) 2 x 1200 (1) 2 x 1200 (1) 0.09 360 680 4 100 x 5 4 x 10
Maximum thermal current (Ith) y 40 C Rated making capacity I rms conforming to IEC 60158-1 and 60947-4 Rated breaking capacity I rms up to 440 V conforming to 500 V IEC 60158-1 660-690 V and 60947-4 1000 V Permissible short time rating For 1 s From cold state, with no current For 5 s flowing for previous 60 minutes For 10 s at y 40 C For 30 s For 1 min. For 3 min. For 10 min. Short-circuit protection by fuses U y 440 V Motor circuit (type aM) With thermal overload relay (type gl) gl fuses
A A A A A A A A A A A A A A A A m W W
Average impedance per pole At Ith and 50 Hz Power dissipated per pole AC-3 AC-1 Number of bars Bar
Connection
mm mm
N.m 21 35 35 35 (1) Fuses must not be connected in parallel unless specified by the manufacturer.
5/144
Characteristics (continued)
Contactors
Contactors TeSys LC1 B
Voltage limits
Inrush: 620 - sealed: 10 Inrush: 1000 - sealed: 20 Inrush: 1300 - sealed: 31 Inrush: 1600 - sealed: 47
c (1)
W W W W
Inrush: 520 - sealed: 10 Inrush: 800 - sealed: 20 Inrush: 1100 - sealed: 31 Inrush: 1400 - sealed: 47
ms 100150 100150 100150 100150 ms 50100 50100 50100 50100 ms 2040 2040 2040 2040 Note: The arcing time depends on the circuit switched by the poles. For all normal 3-phase applications, the arcing time is less than 10 ms. The load is isolated from the supply after a time equal to the sum of the opening time and the arcing time. 1.2 1.2 1.2 1.2
Ambient temperature y 55 C
120
120
120
380 4000
440 230
500 200
Making and breaking capacity Cabling With cable end Without cable end
VA/W mm 2 mm 2
14 000
23 000
35 000
45 000
35 000
1600
800
400
360
(1) The inrush and sealed power values of d.c. electromagnets often require the use of an intermediate relay for control. (2) The closing time "C" is measured from the moment the coil supply is switched on to initial contact of the main poles. The opening time "O" is measured from the moment the coil supply is switched off to the moment the main poles separate.
5/145
References
Contactors
Contactors TeSys LC1 B
415 V kW 425
440 V kW 450
522612
2 3 1 4 2 3 1 4 2 3 1 4 2 3 1 4
2 1 3 2 1 3 2 1 3 2 1 3
LC1 BL33 p22 LC1 BL33 p31 LC1 BL33 p13 LC1 BL33 p40 LC1 BM33p22 LC1 BM33p31 LC1 BM33p13 LC1 BM33p40 LC1 BP33p22 LC1 BP33p31 LC1 BP33p13 LC1 BP33p40 LC1 BR33p22 LC1 BR33p31 LC1 BR33p13 LC1 BR33p40
kg 58.00 58.00 58.00 58.00 57.00 57.00 57.00 57.00 94.00 94.00 94.00 94.00 129.00 129.00 129.00 129.00
LC1 BP33
280
500
530
560
600
670
530
1000
425
750
800
800
700
750
670
1500
500
900
900
900
900
900
750
1800
2 2 LC1 BL31 p22 3 1 LC1 BL31 p31 1 3 LC1 BL31 p13 4 LC1 BL31 p40 2 2 2 LC1 BL32 p22 3 1 LC1 BL32 p31 1 3 LC1 BL32 p13 4 LC1 BL32 p40 3 2 2 LC1 BL33 p22 3 1 LC1 BL33 p31 1 3 LC1 BL33 p13 4 LC1 BL33 p40 4 2 2 LC1 BL34 p22 3 1 LC1 BL34 p31 1 3 LC1 BL34 p13 4 LC1 BL34 p40 (1) Standard control circuit voltages (for other voltages, please consult your Regional Sales Office): Volts 48 110 125 127 220 230 240 380 400 a 50400 Hz F G M P U Q V 1 c ED FD GD MD
A 800
kg 32.00 32.00 32.00 32.00 45.00 45.00 45.00 45.00 58.00 58.00 58.00 58.00 72.00 72.00 72.00 72.00 415 N 440 R RD 500 S
For voltages other than those indicated above, clearly note down the operational voltage (3 figures) and the type of current (2 letters: AC or DC). Example: 82 V d.c., the reference becomes LC1 BP33082DC22. For coil characteristics, see pages 5/150 to 5/153.
5/146
References (continued)
Contactors
Contactors TeSys LC1 B
(continued)
Weight
522612
A 1250
2 LC1 BP33
2 3 1 4 2 3 1 4 2 3 1 4 2 3 1 4 2 3 1 4 2 3 1 4 2 3 1 4 2 3 1 4 2 3 1 4 2 3 1 4 2 3 1 4 2 3 1 4
2 1 3 2 1 3 2 1 3 2 1 3 2 1 3 2 1 3 2 1 3 2 1 3 2 1 3 2 1 3 2 1 3 2 1 3
LC1 BM31p22 LC1 BM31p31 LC1 BM31p13 LC1 BM31p40 LC1 BM32p22 LC1 BM32p31 LC1 BM32p13 LC1 BM32p40 LC1 BM33p22 LC1 BM33p31 LC1 BM33p13 LC1 BM33p40 LC1 BM34p22 LC1 BM34p31 LC1 BM34p13 LC1 BM34p40 LC1 BP31p22 LC1 BP31p31 LC1 BP31p13 LC1 BP31p 40 LC1 BP32p22 LC1 BP32p31 LC1 BP32p13 LC1 BP32p40 LC1 BP33p22 LC1 BP33p31 LC1 BP33p13 LC1 BP33p40 LC1 BP34p22 LC1 BP34p31 LC1 BP34p13 LC1 BP34p40 LC1 BR31p22 LC1 BR31p31 LC1 BR31p13 LC1 BR31p40 LC1 BR32p22 LC1 BR32p31 LC1 BR32p13 LC1 BR32p40 LC1 BR33p22 LC1 BR33p31 LC1 BR33p13 LC1 BR33p40 LC1 BR34p22 LC1 BR34p31 LC1 BR34p13 LC1 BR34p40
kg 31.00 31.00 31.00 31.00 44.00 44.00 44.00 44.00 57.00 57.00 57.00 57.00 71.00 71.00 71.00 71.00 41.00 41.00 41.00 41.00 65.00 65.00 65.00 65.00 94.00 94.00 94.00 94.00 120.00 120.00 120.00 120.00 52.00 52.00 52.00 52.00 85.00 85.00 85.00 85.00 129.00 129.00 129.00 129.00 160.00 160.00 160.00 160.00
2000
2750
5/147
References
TeSys contactors
Contactors TeSys LC1 B
Accessories and spare parts
813307
Spare parts
Description Instantaneous auxiliary contact blocks ZC4 GM1 Description For contactor LC1 B Composition 1 N/O 1 N/C For contactor Number of sets required per contactor pole 1 1 2 3 Reference ZC4 GM1 ZC4 GM2 Set reference Weight kg 0.030 0.030 Weight kg 0.420 0.420 0.420 0.420 Weight kg 0.220 0.200 0.120 3.700 3.700 6.200 8.500
813308
813309
PA1 LB80 PA1 LB80 PA1 LB80 PA1 LB80 Reference PA1 LB75 PA1 LB76 PA1 LB89 PA1 LB50 PA1 LB50 PA1 PB50 PA1 RB50
Moving contact LC1 only (for 1 finger) Fixed contact only LC1 (for 1 finger) Blow-out horn only LC1 (for 1 finger) Arc chamber LC1 (for 1 contactor pole) LC1
813306
LC1 BP
5
PA1 LB50 Description
LC1 BR
Mounting accessories
For contactor Sold in lots of 2 Unit reference LA9 B103 Weight kg 1.620
Specifications
- Positive mechanical interlock between two vertically mounted contactors of the same or different ratings. - Connecting rod with cranks mounted on the right-hand, pole side. - Vertical fixing centres of the two contactors: 600 mm. Description Specification Height mm 1650 1850 2000 M8 M8 x 18 Sold in lots of 4 4 4 10 10 Unit reference AM1 EC165 AM1 EC185 AM1 EC200 AF1 CD081 AF1 VC820 Weight kg 2.460 2.760 2.980 0.020 0.024
Notched mounting rails used as uprights and as equipment support 1/4 turn sliding clip nut and corresponding screw for assembly of rails AM1 EC
EZ2 LB0601
5/148
Adjustment characteristics
TeSys contactors
5
Electromagnet
Electromagnet EB5 KB50 Adjustment of pick-up travel and pull-in travel
Moving circuit
E e
Return spring
Poles
Complete pole N/O pole
Fixed contact Moving contact
F
Opening gap adjustment
Pole spring
(1) Each pole has 2 contacts; the force must be applied evenly to each of these contacts. (2) Each pole has 3 contacts; the force must be applied evenly to each of these contacts.
5/149
References
TeSys contactors
Contactors TeSys LC1 B
Replacement coils and accessories for single-pole contactors
References
The same coils are used for c or a contactor control supply. b For d.c. operation, the following must be associated with the coil: - 1 economy resistor arrangement (resistors + 1 or 2 auxiliary contact(s) or 1 contactor). b For 50 to 400 Hz a.c. operation, the following must be associated with the coil: - 1 individual rectifier (to be wired), - 1 economy resistor arrangement (resistors + auxiliary contact(s) or 1 contactor) wired into the rectified current side.
Operating range min-max (1) d.c. a.c. Coil Resistance at 20 C 10 % 4.96 5.86 7.2 9.6 11.4 16.3 19.7 25.2 32.5 49.7 61 77.2 94 128 160 197 257 408 507 I inrush 10 % at Un max A 10.3 9.5 8.9 7.1 6.9 5.3 4.7 4.3 4.2 3 2.7 2.4 2.3 1.9 1.7 1.6 1.6 1.1 (3) 1 (4) Economy resistor Economy resistor Unit reference Contact Total resistance 270 330 390 560 680 820 1000 1200 1800 2700 3300 3900 4700 6800 8200 10 000 12 000 20 000 24 000 Qty Reference Rectifier (for a only) Reference Coil (2) Reference Weight
WB1 KBppp
V 47-51 52-56 57-64 65-68 69-79 80-87 88-94 95-108 109-136 137-151 152-166 167-189 190-221 222-243 244-267 268-318 319-405 406-446 447-500
V 110-125 126-155 156-173 174-191 192-216 217-256 257-280 281-307 308-365 366-463 464-500
DR2 DR2 DR2 DR2 DR2 DR2 DR2 DR2 DR2 DR2 DR2 DR2 DR2 DR2 DR2 DR2 DR2 DR2 DR2
SC0270 SC0330 SC0390 SC0560 SC0680 SC0820 SC1000 SC1200 SC1800 SC2700 SC3300 SC3900 SC4700 SC6800 SC8200 SC1001 SC1201 SC1001 SC1201
1 1 1 1 1 1 1 1 1 2 2 2 2 1 1 1 1 1 1
ZC4 GM2 ZC4 GM2 ZC4 GM2 ZC4 GM2 ZC4 GM2 ZC4 GM2 ZC4 GM2 ZC4 GM2 ZC4 GM2 ZC4 GM2 ZC4 GM2 ZC4 GM2 ZC4 GM2 LP1 D12004LD LP1 D12004UD LP1 D12004UD LP1 D12004TD LP1 D12004VD LP1 D12004RD
DR5 TE1U DR5 TE1U DR5 TE1U DR5 TE1U DR5 TE1U DR5 TE1U DR5 TE1S DR5 TE1S DR5 TE1S DR5 TE1S DR5 TE1S
WB1 KB155 WB1 KB132 WB1 KB123 WB1 KB133 WB1 KB121 WB1 KB130 WB1 KB140 WB1 KB134 WB1 KB124 WB1 KB122 WB1 KB135 WB1 KB136 WB1 KB139 WB1 KB125 WB1 KB137 WB1 KB126 WB1 KB138 WB1 KB127 WB1 KB128
kg 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120
522634
Specifications
b Average coil consumption (low sealed consumption): - d.c.: inrush 380520 W, sealed 0.150.20 W - a.c. (with rectifier): inrush 450620 VA, sealed 0.150.20 VA b Time constant when sealed 25 ms b Economy resistor consumption: 710 W b Operating cycles/hour at y 55 C: y 120 b Mechanical durability at Uc: 1.2 million operating cycles b With a.c. operation: good resistance to voltage drop on inrush, non susceptibility to micro-breaks, mains harmonics: level y 7. (1) For supply voltages of less than 110 V, beware of voltage drops caused by the inrush current. (2) Standard coils: TC treatment. For hot and humid atmospheres TH treatment is available; add the suffix TH to the coil reference: Example: WB1 KB135 becomes WB1 KB135TH. (3) 2 resistors in series 2 x 10 000 . (4) 2 resistors in series: 2 x 12 000 .
5/150
References
TeSys contactors
Contactors TeSys LC1 B
Replacement coils and accessories for 2-pole contactors
References
The same coils are used for c or a contactor control supply. b For d.c. operation, the following must be associated with the coil: - 1 economy resistor arrangement (resistors + 1 or 2 auxiliary contact(s) or 1 contactor). b For 50 to 400 Hz a.c. operation, the following must be associated with the coil: - 1 individual rectifier (to be wired), - 1 economy resistor arrangement (resistors + auxiliary contact(s) or 1 contactor) wired into the rectified current side.
Operating range min-max (1) d.c. a.c. Coil Resistance at 20 C 10 % 3.22 4.04 4.96 5.86 7.2 9.6 11.4 16.3 19.7 25.2 32.5 49.7 61 77.2 94 128 160 197 257 I inrush 10 % at Un max A 15.8 13.8 12.5 11.6 11 8.8 8.6 6.6 6 5.4 5.3 3.8 3.4 3 3 2.4 2.1 2 1.9 Economy resistor Resistors (2 in series) Unit Total reference resistance 2x68 82 + 100 100 + 120 2x120 2x150 180 + 220 220 + 270 2x330 2x390 2x470 2x680 2x1000 2x1200 1500 + 1800 1800 + 2200 2x2700 2x3300 2x3900 4700 + 5600 Contact Qty Reference Rectifier (for a only) Reference Coil (2) Reference Weight
V 48-51 52-56 57-62 63-68 69-79 80-85 86-98 99-108 109-119 120-136 137-173 174-191 192-210 211-238 239-279 280-310 311-341 342-399 400-500
V 99-113 114-125 126-136 137-156 157-196 197-216 217-238 239-272 273-318 319-359 360-387 388-452 453-500
WB1 KBppp
DR2 DR2 DR2 DR2 DR2 DR2 DR2 DR2 DR2 DR2 DR2 DR2 DR2 DR2 DR2 DR2 DR2 DR2 DR2 DR2 DR2 DR2 DR2 DR2 DR2 DR2
SC0068 SC0082 SC0100 SC0100 SC0120 SC0120 SC0150 SC0180 SC0220 SC0220 SC0270 SC0330 SC0390 SC0470 SC0680 SC1000 SC1200 SC1500 SC1800 SC1800 SC2200 SC2700 SC3300 SC3900 SC4700 SC5600
1 1 1 1 1 1 1 1 1 2 2 2 2 2 1 1 1 1 1
ZC4 GM2 ZC4 GM2 ZC4 GM2 ZC4 GM2 ZC4 GM2 ZC4 GM2 ZC4 GM2 ZC4 ZC4 ZC4 ZC4 ZC4 ZC4 ZC4 GM2 GM2 GM2 GM2 GM2 GM2 GM2
DR5 DR5 DR5 DR5 DR5 DR5 DR5 TE1U TE1U TE1U TE1U TE1U TE1U TE1U
WB1 KB141 WB1 KB142 WB1 KB155 WB1 KB132 WB1 KB123 WB1 KB133 WB1 KB121 WB1 KB130 WB1 KB140 WB1 KB134 WB1 KB124 WB1 KB122 WB1 KB135 WB1 KB136 WB1 KB139 WB1 KB125 WB1 KB137 WB1 KB126 WB1 KB138
kg 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120
522634
LP1 D12004UD LP1 LP1 LP1 LP1 D12004UD D12004TD D12004VD D12004VD
DR5 TE1S DR5 TE1S DR5 TE1S DR5 TE1S DR5 TE1S
Specifications
b Average coil consumption (low sealed consumption): - d.c.: inrush 600800 W, sealed 0.350.5 W - a.c. (with rectifier): inrush 7201000 VA, sealed 0.350.5 VA b Time constant when sealed 25 ms b Economy resistor consumption: 1520 W. b Operating cycles/hour at y 55 C: y 120 b Mechanical durability at Uc: 1.2 million operating cycles b With a.c. operation: good resistance to voltage drop on inrush, non susceptibility to micro-breaks, mains harmonics: level y 7. (1) For supply voltages of less than 110 V, beware of voltage drops caused by the inrush current. (2) Standard coils: TC treatment. For hot and humid atmospheres TH treatment is available; add the suffix TH to the coil reference: Example: WB1 KB135 becomes WB1 KB135TH.
5/151
References
TeSys contactors
Contactors TeSys LC1 B
Replacement coils and accessories for 3-pole contactors
References
The same coils are used for c or a contactor control supply. b For d.c. operation, the following must be associated with the coil: - 1 economy resistor arrangement (resistors + 1 or 2 auxiliary contact(s) or 1 contactor). b For 50 to 400 Hz a.c. operation, the following must be associated with the coil: - 1 individual rectifier (to be wired), - 1 economy resistor arrangement (resistors + auxiliary contact(s) or 1 contactor) wired into the rectified current side.
Operating range min-max (1) d.c. a.c. Coil Resistance at 20 C 10 % 1.85 2.35 3.22 4.04 4.96 5.86 7.2 9.6 11.4 16.3 11.7 25.2 32.2 49.7 61 77.2 94 128 160 197 257 I inrush 10 % at Un max A 27 23.5 18.5 16 14.5 13.5 12.8 10.2 10 7.7 7 6.3 6.2 4.5 4 3.6 3.5 2.8 2.5 2.4 1.9 Economy resistor Resistors (2 in parallel or in series) Unit Total reference resistance DR2 SC0150 2x150// DR2 SC0180 2x180// DR2 SC0220 2x220// DR2 SC0270 2X270// DR2 SC0330 2x330// DR2 SC0100 2x100 DR2 SC0120 2x120 DR2 SC0150 150 + DR2 SC0180 180 DR2 SC0180 180 + DR2 SC0220 220 DR2 SC0270 2x270 DR2 SC0330 2x330 DR2 SC0390 390 + DR2 SC0470 470 DR2 SC0560 2x560 DR2 SC0820 2x820 DR2 SC1000 2x1000 DR2 SC1200 2x1200 DR2 SC1500 2x1500 DR2 SC2200 2x2200 DR2 SC2700 2x2700 DR2 SC3300 2x3300 DR2 SC3900 2x3900 Contact Qty Reference Rectifier (for a only) Reference Coil (2) Reference Weight
WB1 KBppp
V 108-113 114-132 133-145 146-160 161-181 182-228 229-255 256-282 283-316 317-372 373-408 409-452 453-500
1 1 1 1 1 1 1 1 1 2 2 2 2 2 1 1 1 1 1 1 1
DR5 TE1U DR5 TE1U DR5 TE1U DR5 TE1U DR5 TE1U DR5 TE1U DR5 TE1U DR5 TE1S DR5 TE1S DR5 TE1S DR5 TE1S DR5 TE1S DR5 TE1S
WB1 KB154 WB1 KB153 WB1 KB141 WB1 KB142 WB1 KB155 WB1 KB132 WB1 KB123 WB1 KB133 WB1 KB121 WB1 KB130 WB1 KB140 WB1 KB134 WB1 KB124 WB1 KB122 WB1 KB135 WB1 KB136 WB1 KB139 WB1 KB125 WB1 KB137 WB1 KB126 WB1 KB138
kg 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120
522634
ZC4 GM2 ZC4 GM2 ZC4 GM2 ZC4 GM2 ZC4 GM2 ZC4 GM2 LP1 D12004LD LP1 D12004UD LP1 D12004UD LP1 D12004TD LP1 D12004VD LP1 D12004VD LP1 D12004RD
115-126 127-139 140-159 160-201 202-222 223-246 247-277 278-327 328-360 361-399 400-469 470-500
Specifications
b Average coil consumption (low sealed consumption): - d.c.: inrush 9001100 W, sealed 0.71 W - a.c. (with rectifier): inrush 11001300 VA, sealed 0.71 VA b Time constant when sealed 25 ms b Economy resistor consumption: 2430 W. b Operating cycles/hour at y 55 C: y 120 b Mechanical durability at Uc: 1.2 million operating cycles b With a.c. operation: good resistance to voltage drop on inrush, non susceptibility to micro-breaks, mains harmonics: level y 7. (1) For supply voltages of less than 110 V, beware of voltage drops caused by the inrush current. (2) Standard coils: TC treatment. For hot and humid atmospheres TH treatment is available; add the suffix TH to the coil reference: Example: WB1 KB135 becomes WB1 KB135TH.
5/152
References
TeSys contactors
Contactors TeSys LC1 B
Replacement coils and accessories for 4-pole contactors
References
The same coils are used for c or a contactor control supply. b For d.c. operation, the following must be associated with the coil: - 1 economy resistor arrangement (resistors + 1 or 2 auxiliary contact(s) or 1 contactor). b For 50 to 400 Hz a.c. operation, the following must be associated with the coil: - 1 individual rectifier (to be wired), - 1 economy resistor arrangement (resistors + auxiliary contact(s) or 1 contactor) wired into the rectified current side.
Operating range min-max (1) d.c. a.c. Coil Resistance at 20 C 10 % 2.35 3.22 4.04 4.96 5.86 7.2 9.6 11.4 16.3 19.7 25.2 32.5 49.7 61 77.2 94 128 160 197 I inrush 10 % at Un max A 26 21 18 16.3 15 14 11.5 11.3 8.7 8 7.1 6.9 5 4.5 4 3.9 3.2 2.8 2.5 Economy resistor Resistors (3 in series) Unit Total reference resistance 3x27 3x33 3x39 3x47 3x56 3x68 3x100 3x100 3x150 3x180 3x220 3x330 3x470 3x560 3x680 3x820 3x1200 3x1500 3x1800 Contact Qty Reference Rectifier (for a only) Reference Coil (2) Reference Weight
WB1 KBppp
V 57-61 62-67 68-73 74-81 82-89 90-102 103-111 112-129 130-143 144-157 158-180 181-226 227-251 252-278 279-313 314-368 369-408 409-448 449-500
V 105-119 120-128 129-148 149-163 164-179 180-204 205-259 260-288 289-317 318-356 357-418 419-462 463-500
DR2 DR2 DR2 DR2 DR2 DR2 DR2 DR2 DR2 DR2 DR2 DR2 DR2 DR2 DR2 DR2 DR2 DR2 DR2
SC0027 SC0033 SC0039 SC0047 SC0056 SC0068 SC0100 SC0100 SC0150 SC0180 SC0220 SC0330 SC0470 SC0560 SC0680 SC0820 SC1200 SC1500 SC1800
1 1 1 1 1 1 2 2 2 2 2 2 1 1 1 1 1 1 1
ZC4 GM2 ZC4 GM2 ZC4 GM2 ZC4 GM2 ZC4 GM2 ZC4 GM2 ZC4 GM2 ZC4 GM2 ZC4 GM2 ZC4 GM2 ZC4 GM2 ZC4 GM2 LP1 D12004LD LP1 D12004UD LP1 D12004UD LP1 D12004TD LP1 D12004VD LP1 D12004VD LP1 D12004RD
DR5 TE1U DR5 TE1U DR5 TE1U DR5 TE1U DR5 TE1U DR5 TE1U DR5 TE1U DR5 TE1S DR5 TE1S DR5 TE1S DR5 TE1S DR5 TE1S DR5 TE1S
WB1 KB153 WB1 KB141 WB1 KB142 WB1 KB155 WB1 KB132 WB1 KB123 WB1 KB133 WB1 KB121 WB1 KB130 WB1 KB140 WB1 KB134 WB1 KB124 WB1 KB122 WB1 KB135 WB1 KB136 WB1 KB139 WB1 KB125 WB1 KB137 WB1 KB126
kg 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120
522634
Specifications
b Average coil consumption (low sealed consumption): - d.c.: inrush 11001400 W, sealed 1.21.6 W - a.c. (with rectifier): inrush 13001600 VA, sealed 1.21.6 VA b Time constant when sealed 25 ms b Economy resistor consumption: 3545 W. b Operating cycles/hour at y 55 C: y 120 b Mechanical durability at Uc: 1.2 million operating cycles b With a.c. operation: good resistance to voltage drop on inrush, non susceptibility to micro-breaks, mains harmonics: level y 7. (1) For supply voltages of less than 110 V, beware of voltage drops caused by the inrush current. (2) Standard coils: TC treatment. For hot and humid atmospheres TH treatment is available; add the suffix TH to the coil reference: Example: WB1 KB135 becomes WB1 KB135TH.
5/153
Dimensions
TeSys contactors
Contactors TeSys LC1 B
330
330
15
15
15
365
260
44 30 15
P
M
Q1 30
P 30 M1 L
51 M2
Q1 30
c 85 b c
T
LC1 BL 1 2 50 50 59 59 16 16 345 445 285 385 121 121 100 100 100 100 122 122 10 10 30 30 9 9 LC1 BM 1 2 63 63 55 55 20 20 345 445 285 385 125 125 100 100 100 100 157 157 17 17 30 30 11 11 LC1 BP 1 2 100 100 55 55 20 20 385 540 325 480 125 125 150 150 110 110 173 173 20 20 60 60 11 11 LC1 BR 1 2 125 125 50 50 25 25 445 635 385 575 130 130 195 195 130 130 173 173 20 20 60 60 11 11
Number of poles a b c L M M1 M2 N P Q1 R S T
X2
500 V
X1 X2 X1 X2 X1 X2
660/690 V
1000 V
X1
A = (E112) 488
E = 600
5/154
Schemes
TeSys contactors
Contactors TeSys LC1 B
LC1 Bp31p31
A1
LC1 Bp31p13
A1
LC1 Bp31p40
A1
A2
A2
LC1 Bp32p31
A1
LC1 Bp32p13
A1
A2
LC1 Bp32p40
A1
A2
A2
A2
LC1 Bp33p31
A1
LC1 Bp33p13
A1
LC1 Bp33p40
A1
A2
LC1 Bp34p31
A1
A2
LC1 Bp34p13
A1
A2
LC1 Bp34p40
A1 A2
A2
A2
S3
S1
A2
A2
A2
A2
KM
2-wire control
S2
3-wire control
KM
+
KM
S3
S1 KA KM
2-wire control
S3
S1
S2
3-wire control 2-wire control
KM
S2
3-wire control
KM R
KM R
KM
KM
KA
Nota : It is essential to check that the control circuit contacts have ratings compatible with the voltage and power consumption of the operating coil of the contactor. If not, an intermediate KA relay must be fitted and wired as shown. Dotted lines show optional wiring and external items required.
5/155
General
Technical information
Tests according to standard utilisation categories conforming to IEC 60947-4-1 and 5-1
based on rated operational current Ie and rated operational voltage Ue
Contactors
Electrical durability: making and breaking conditions Occasional duty: making and breaking conditions Making I U 1.5 Ie 1.05 Ue Breaking I U 1.5 Ie 1.05 Ue
a.c. supply
Typical applications Resistors, non inductive or slightly inductive loads Motors Slip ring motors: starting, breaking. Squirrel cage motors: starting, breaking whilst motor running. Squirrel cage motors: starting, reversing, inching Utilisation category AC-1 Making I U Ie Ue cos 0.95 Breaking I U Ie Ue cos 0.95 cos 0.8 cos 0.8
AC-2
2.5 Ie
Ue
0.65
2.5 Ie
Ue
0.65
4 Ie
1.05 Ue
0.65
4 Ie
1.05 Ue
0.65
6 Ie 6 Ie
Ue Ue
0.65 0.35
1 Ie 1 Ie
0.17 Ue 0.17 Ue
0.65 0.35
10 Ie 10 Ie
1.05 Ue 1.05 Ue
0.45 0.35
8 Ie 8 Ie
1.05 Ue 1.05 Ue
0.45 0.35
6 Ie 6 Ie
Ue Ue
0.65 0.35
6 Ie 6 Ie
Ue Ue
0.65 0.35
12 Ie 12 Ie
1.05 Ue 1.05 Ue
0.45 0.35
10 Ie 10 Ie
1.05 Ue 1.05 Ue
0.45 0.35
d.c. supply
Typical applications Resistors, non inductive or slightly inductive loads Shunt wound motors: starting, reversing, inching Series wound motors: starting, reversing, inching Utilisation category DC-1 Making I U Ie Ue L/R (ms) 1 Breaking I U Ie Ue Making L/R (ms) I U 1 1.5 Ie 1.05 Ue Breaking L/R (ms) I U 1 1.5 Ie 1.05 Ue L/R (ms) 1
DC-3
2.5 Ie
Ue
2.5 Ie
Ue
4 Ie
1.05 Ue
2.5
4 Ie
1.05 Ue
2.5
DC-5
2.5 Ie
Ue
7.5
2.5 Ie
Ue
7.5
4 Ie
1.05 Ue
15
4 Ie
1.05 Ue
15
a.c. supply
Typical applications Electromagnets y 72 VA > 72 VA Utilisation category AC-14 AC-15 Making I U 10 Ie Ue cos 0.7 Breaking I U Ie Ue cos 0.4 cos 0.7 0.3 cos 0.7 0.3
d.c. supply
Typical applications Electromagnets Utilisation category DC-13 Making I U Ie Ue L/R (ms) 6 P (3) Breaking I U Ie Ue Making L/R (ms) I U 6 P (3) 1.1 Ie 1.1 Ue Breaking L/R (ms) I U 6 P (3) 1.1 Ie 1.1 Ue L/R (ms) 6 P (3)
(1) Ie y 17 A for electrical durability, Ie y 100 A for occasional duty. (2) Ie > 17 A for electrical durability, Ie > 100 A for occasional duty. (3) The value 6 P (in watts) is based on practical observations and is considered to represent the majority of d.c. magnetic loads up to the maximum limit of P = 50 W i.e. 6 P = 300 ms = L/R. Above this, the loads are made up of smaller loads in parallel. The value 300 ms is therefore a maximum limit whatever the value of current drawn.
5/156
General
Technical information
Current of asynchronous squirrel cage motors at nominal load
kW A A A A 0.06 0.35 0.2 0.16 0.12 0.09 0.52 0.3 0.24 0.17 0.12 0.7 0.44 0.32 0.23 0.18 1 0.6 0.48 0.35 0.25 1.5 0.85 0.68 0.49 0.37 1.9 1.1 0.88 0.64 0.55 2.6 1.5 1.2 0.87 0.75 3.3 1.9 1.5 1.1 1.1 4.7 2.7 2.2 1.6 1.5 6.3 3.6 2.9 2.1 2.2 8.5 4.9 3.9 2.8 3 11.3 6.5 5.2 3.8 4 15 8.5 6.8 4.9 5.5 20 11.5 9.2 6.7 7.5 27 15.5 12.4 8.9 11 38 22 17.6 12.8 15 51 29 23 17 18.5 61 35 28 21 22 72 41 33 24 30 96 55 44 32 37 115 66 53 39 45 140 80 64 47 55 169 97 78 57 75 230 132 106 77 90 278 160 128 93 110 340 195 156 113 132 400 230 184 134 160 487 280 224 162 200 609 350 280 203 250 748 430 344 250 315 940 540 432 313 355 1061 610 488 354 400 1200 690 552 400 500 1478 850 680 493 560 1652 950 760 551 630 1844 1060 848 615 710 2070 1190 952 690 800 2340 1346 1076 780 900 2640 1518 1214 880 1000 2910 1673 1339 970 (1) Values conforming to standard IEC 60072-1 (at 50 Hz). (2) Values conforming to standard UL 508 (at 60 Hz).
Nota : These values are given as a guide. They may vary depending on the type of motor, its polarity and the manufacturer.
5/157
Contactors
Altitude
The rarefied atmosphere at high altitude reduces the dielectric strength of the air and hence the rated operational voltage of the contactor. It also reduces the cooling effect of the air and hence the rated operational current of the contactor (unless the temperature drops at the same time). No derating is necessary up to 3000 m. Derating factors to be applied above this altitude for main pole operational voltage and current (a.c. supply) are as follows. Altitude 3500 m 4000 m 4500 m 5000 m Rated operetional voltage 0,90 0,80 0,70 0,60 Rated operational current 0,92 0,90 0,88 0,86
The temperature of the air surrounding the device, measured near to the device. The operating characteristics are given : - with no restriction for temperatures between - 5 and + 55 C, - with restrictions, if necessary, for temperatures between - 50 and + 70 C. This is defined taking into account the rated operational voltage, operating rate and duty, utilisation category and ambient temperature around the device. The current which a closed contactor can sustain for a minimum of 8 hours without its temperature rise exceeding the limits given in the standards. The current which a closed contactor can sustain for a short time after a period of no load, without dangerous overheating. This is the voltage value which, in conjunction with the rated operational current, determines the use of the contactor or starter, and on which the corresponding tests and the utilisation category are based. For 3-phase circuits it is expressed as the voltage between phases. Apart from exceptional cases such as rotor short-circuiting, the rated operational voltage Ue is less than or equal to the rated insulation voltage Ui. The rated value of the control circuit voltage, on which the operating characteristics are based. For a.c. applications, the values are given for a near sinusoidal wave form (less than 5% total harmonic distortion). This is the voltage value used to define the insulation characteristics of a device and referred to in dielectric tests determining leakage paths and creepage distances. As the specifications are not identical for all standards, the rated value given for each of them is not necessarily the same. The peak value of a voltage surge which the device is able to withstand without breaking down. The rated power of the standard motor which can be switched by the contactor, at the stated operational voltage. This is the current value which the contactor can break in accordance with the breaking conditions specified in the IEC standard. This is the current value which the contactor can make in accordance with the making conditions specified in the IEC standard. This is the ratio between the time the current flows (t) and the duration of the cycle (T) m= t T
Rated impulse withstand voltage (Uimp) Rated operational power (expressed in kW)
Cycle duration: duration of current flow + time at zero current Pole impedance The impedance of one pole is the sum of the impedance of all the circuit components between the input terminal and the output terminal. The impedance comprises a resistive component (R) and an inductive component (X = L). The total impedance therefore depends on the frequency and is normally given for 50 Hz. This average value is given for the pole at its rated operational current. This is the average number of on-load operating cycles which the main pole contacts can perform without maintenance. The electrical durability depends on the utilisation category, the rated operational current and the rated operational voltage. This is the average number of no-load operating cycles (i.e. with zero current flow through the main poles) which the contactor can perform without mechanical failure. (1) Conventional thermal current, in free air, conforming to IEC standards. (2) For a.c. applications, the breaking and making capacities are expressed by the rms value of the symmetrical component of the short-circuit current. Taking into account the maximum asymmetry which may exist in the circuit, the contacts therefore have to withstand a peak asymmetrical current which may be twice the rms symmetrical component. Note : these definitions are extracted from standard IEC 60947-1.
Electrical durability
Mechanical durability
5/158
Contactors
a.c. applications
Category AC-1 This category applies to all types of a.c. load with a power factor equal to or greater than 0.95 (cos u 0.95). Application examples: heating, distribution. Category AC-2 This category applies to starting, plugging and inching of slip ring motors. On closing, the contactor makes the starting current, which is about 2.5 times the rated current of the motor. On opening, it must break the starting current, at a voltage less than or equal to the mains supply voltage. This category applies to squirrel cage motors with breaking during normal running of the motor. On closing, the contactor makes the starting current, which is about 5 to 7 times the rated current of the motor. On opening, it breaks the rated current drawn by the motor; at this point, the voltage at the contactor terminals is about 20% of the mains supply voltage. Breaking is light. Application examples: all standard squirrel cage motors: lifts, escalators, conveyor belts, bucket elevators, compressors, pumps, mixers, air conditioning units, etc... . This category covers applications with plugging and inching of squirrel cage and slip ring motors. The contactor closes at a current peak which may be as high as 5 or 7 times the rated motor current. On opening it breaks this same current at a voltage which is higher, the lower the motor speed. This voltage can be the same as the mains voltage. Breaking is severe Application examples: printing machines, wire drawing machines, cranes and hoists, metallurgy industry.
Category AC-3
Category AC-4
d.c. applications
Category DC-1 This category applies to all types of d.c. load with a time constant (L/R) of less than or equal to 1 ms. This category applies to starting, counter-current braking and inching of shunt motors. Time constant y 2 ms. On closing, the contactor makes the starting current, which is about 2.5 times the rated motor current. On opening, the contactor must be able to break 2.5 times the starting current at a voltage which is less than or equal to the mains voltage. The slower the motor speed, and therefore the lower its back e.m.f., the higher this voltage. Breaking is difficult. This category applies to starting, counter-current braking and inching of series wound motors. Time constant y 7.5 ms. On closing, the contactor makes a starting current peak which may be as high as 2.5 times the rated motor current. On opening, the contactor breaks this same current at a voltage which is higher, the lower the motor speed. This voltage can be the same as the mains voltage. Breaking is severe.
Category DC-3
Category DC-5
Utilisation categories for auxiliary contacts & control relays conforming to IEC 60947-5
a.c. applications
Category AC-14 (1) This category applies to the switching of electromagnetic loads whose power drawn with the electromagnet closed is less than 72 VA. Application example: switching the operating coil of contactors and relays. Category AC-15 (1) This category applies to the switching of electromagnetic loads whose power drawn with the electromagnet closed is more 72 VA. Application example: switching the operating coil of contactors.
d.c. applications
Category DC-13 (2) This category applies to the switching of electromagnetic loads for which the time taken to reach 95% of the steady state current (T = 0.95) is equal to 6 times the power P drawn by the load (with P y 50 W). Application example: switching the operating coil of contactors without economy resistor. (1) Replaces category AC-11. (2) Replaces category DC-13.
5/159
Selection
TeSys contactors
For utilisation category AC-3
( y 60 C)
LC1 K16 16 3 7.5 7.5 7.5 5.5 4 LC1 D09 9 2.2 4 4 4 5.5 5.5 LC1 D12 12 3 5.5 5.5 5.5 7.5 7.5 LC1 D18 18 4 7.5 9 9 10 10 LC1 D25 25 5.5 11 11 11 15 15 LC1 D32 32 7.5 15 15 15 18.5 18.5 LC1 D38 38 9 18.5 18.5 18.5 18.5 18.5 LC1 D40 40 11 18.5 22 22 22 30 22
Maximum operational current in AC-3 Rated operational power P (standard motor power ratings)
A kW kW kW kW kW kW kW
( y 60 C)
LC1 D09 9 2 2 5 7.5 LC1 D12 12 3 3 7.5 10 LC1 D18 18 5 5 10 15 LC1 D25 25 7.5 7.5 15 20 LC1 D32 32 10 10 20 25 LC1 D38 LC1 D40 40 10 10 30 30
Maximum operational current in AC-3 Rated operational power P (standard motor power ratings 60 Hz)
A HP HP HP HP
(1) Depending on the operational power and the on-load factor ( y 60 C).
5/160
LC1 D50 50 15 22 25 30 30 33 30
LC1 D80 80 22 37 45 45 55 45 45
LC1 D95 95 25 45 45 45 55 45 45
LC1 F330 330 100 160 180 200 200 220 160
LC1 F400 400 110 200 220 250 257 280 185
LC1 F500 500 147 250 280 295 355 335 335
LC1 F630 630 200 335 375 400 400 450 450
LC1 F780 780 220 400 425 425 450 475 450
LC1 F800 800 250 450 450 450 450 475 450
LC1 D50 50 15 15 40 40
LC1 D65 65 20 20 50 50
LC1 D80 80 30 30 60 60
LC1 D95 95 30 30 60 60
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Selection (continued)
TeSys contactors
For utilisation category AC-3
Selection according to required electrical durability, in category AC-3 (Ue y 440 V) Control of 3-phase asynchronous squirrel cage motors with breaking whilst running. The current broken (Ic) in category AC-3 is equal to the rated operational current (Ie) of the motor.
LC1, LP1, LP4 K06 LC1, LP1, LP4 K09 LC1, LP1, LP4 K12 LC1 D12
10 8 6 4
LC1 D150
LC1-D09
LC1 D18
LC1 D25
LC1 D40
LC1 D50
LC1 D65
LC1 K16
0,55
0,75
1,5
18,5
2,2
5,5
7,5
11
15
22 25
30
kW
400 V
kW
1,5
18,5
2,2
5,5
7,5
11
15
30
37 45
55
22
75
440 V
kW
Operational power in kW-50 Hz. Example : Asynchronous motor with P = 5.5 kW - Ue = 400 V - Ie = 11 A - Ic = Ie = 11 A or asynchronous motor with P = 5.5 kW - Ue = 415 V - Ie = 11 A - Ic = Ie = 11 A 3 million operating cycles required. The above selection curves show the contactor rating needed: LC1 D18.
Selection according to required electrical durability, in category AC-3 (Ue = 660/690 V) (1) Control of 3-phase asynchronous squirrel cage motors with breaking whilst running. The current broken (Ic) in category AC-3 is equal to the rated operational current (Ie) of the motor.
LC1 D80 LC1 D95 LC1 D115 LC1 D150 LC1 D32, LC1 D38 LC1 D09 LC1 D12 LC1 D18 LC1 D25 LC1 D40 LC1 D50 LC1 D65
(1) For Ue = 1000 V use the 660/690 V curves, but do not exceed the operational current at the operational power indicated for 1000 V.
5/162
Selection (continued)
TeSys contactors
For utilisation category AC-3
Selection according to required electrical durability, in category AC-3 (Ue y 440 V) Control of 3-phase asynchronous squirrel cage motors with breaking whilst running. The current broken (Ic) in category AC-3 is equal to the rated operational current (Ie) of the motor.
LC1 BL, BM LC1 F185 LC1 F225 LC1 F265 LC1 F330 LC1 F400 LC1 F500 LC1 F800 LC1 F780 LC1 F630 LC1 BR LC1 BP
10 8 6 4
(1)
100
200
400
600
800
5,5
7,5
15
40 45
25
11
22
30
55
75
220 V 230 V
18,5 110 132 200 400 500 750 250 160 335 11 15 22 45 30 37 55 75 90
kW
900
380 V 400 V
18,5 132 200 37 55 90 285 11 15 22 30 45 75
kW
440 V
kW
Operational power in kW-50 Hz. Example : Asynchronous motor with P = 132 kW - Ue = 380 V - Ie = 245 A - Ic = Ie = 245 A or asynchronous motor with P = 132 kW - Ue = 415 V - Ie = 240 A - Ic = Ie = 240 A 1.5 million operating cycles required. The above selection curves show the contactor rating needed: LC1 F330.
(1) The dotted lines are only applicable to LC1 BL contactors.
Selection according to required electrical durability, in category AC-3 (Ue = 660/690 V) Control of 3-phase asynchronous squirrel cage motors with breaking whilst running. The current broken (Ic) in category AC-3 is equal to the rated operational current (Ie) of the motor.
LC1 F185 LC1 F225 LC1 BL, BM LC1 F265 LC1 F330 LC1 F400 LC1 F500 LC1 F630 LC1 F780 LC1 F800 LC1 BR
800 1000
10 8 6 4
2 1,5 1 0,8 0,6 0,4 20 30 40 50 60 80 90 100 118 129 170 200 220 400 305 355 600 485 2000
Current broken in A
(1)
475
129
220
560
LC1 BP
670
160
335
110
355
750
900
660 V 690 V
kW
Example : Asynchronous motor with P = 132 kW - Ue = 660 V - Ie = 140 A - Ic = Ie = 140 A 1.5 million operating cycles required. The above selection curves show the contactor rating needed: LC1 F330.
(1) The dotted lines are only applicable to LC1 BL contactors. Characteristics : pages 5/46 to 5/51 References : pages 5/58 to 5/61 Dimensions, schemes : pages 5/82 to 5/87
5/163
Selection
TeSys contactors
For utilisation category AC-1
Increase in operational current by parallel connection of poles Apply the following coefficients to the currents or power values given above; these coefficients take into account an often unbalanced current distribution between the poles: b 2 poles in parallel: K = 1.6 b 3 poles in parallel: K = 2.25 b 4 poles in parallel: K = 2.8
10 8 6 4
0,2
Control of resistive circuits (cos u 0.95). The current broken (Ic) in category AC-1 is equal to the current (Ie) normally drawn by the load. Example: b Ue = 220 V - Ie = 50 A - y 40 C - Ic = Ie = 50 A. b 2 million operating cycles required. b The above selection curves show the contactor rating needed: either LC1 or LP1 D50.
5/164
LC1 D09
LC1 D18
LC1 D95
LC1 D115 600 120 250 200 160 80 83 135 140 150 170 235 345
LC1 D150 600 120 250 200 160 80 83 135 140 150 170 235 345
LC1 F185 600 150 275 275 180 90 100 165 170 180 200 280 410
LC1 F225 600 185 315 280 200 100 110 175 185 200 220 300 450
LC1 F265 600 185 350 300 250 120 125 210 220 230 270 370 540
LC1 F330 600 240 400 360 290 145 160 250 260 290 320 400 640
LC1 F400 600 2 30 x 5 500 430 340 170 180 300 310 330 380 530 760
LC1 F500 600 2 40 x 5 700 580 500 240 255 430 445 470 660 740 950
LC1 F630 600 2 60 x 5 1000 850 700 350 370 600 630 670 750 1000 1500
LC1 F780 600 2 100 x 5 1600 1350 1100 550 570 950 1000 1050 1200 1650 2400
LC1 F800 600 2 60 x 5 1000 850 700 350 370 600 630 670 750 1000 1500
LC1 BL 120 2 50 x 5 800 700 600 300 330 500 525 550 600 800 1100
LC1 BM 120 2 80 x 5 1250 1100 900 425 450 800 825 850 900 1100 1700
LC1 BP 120 2 100 x 5 2000 1750 1500 700 800 1200 1250 1400 1500 1900 3000
LC1 BR 120 2 100 x 10 2750 2400 2000 1000 1100 1600 1700 2000 2100 2700 4200
5
LC1 BL, BM LC1 F330 LC1 F400 LC1 F500 LC1 F185 LC1 F225 LC1 F265 LC1 F630 LC1 F800 LC1 F780
10 8 6 4
(1)
0,2
0,1 20 40 50 60 80 100 200 600 800 1000 300 350 275 315 400 500 700 1600 2000 4000
Current broken in A
Example: b Ue = 220 V - Ie = 500 A - y 40 C - Ic = Ie = 500 A. b 2 million operating cycles required. b The above selection curves show the contactor rating needed: LC1 F780.
(1) The dotted lines are only applicable to LC1 F225 contactors.
LC1 BR
LC1 BP
5/165
Selection
TeSys contactors
For utilisation categories AC-2 or AC-4
Ue y 440 V le max broken = 6 x l motor 440 V < Ue y 690 V le max broken = 6 x l motor
26
40
40
40
50
70
90
105
105
150
Depending on the maximum operating rate (1) and the on-load factor, y 60 C (2)
From 150 and 15 % to 300 and 10 % From 150 and 20 % to 600 and 10 % From 150 and 30 % to 1200 and 10 % From 150 and 55 % to 2400 and 10 % From 150 and 85 % to 3600 and 10 % A A A A A 20 18 16 13 10 30 27 24 19 16 30 27 24 19 16 30 27 24 19 16 40 36 30 24 21 45 40 35 30 25 75 67 56 45 40 80 70 60 50 45 80 70 60 50 45 110 96 80 62 53
(1) Do not exceed the maximum number of mechanical operating cycles. (2) For temperatures higher than 60 C, use a maximum operating rate value equal to 80% of the actual value when selecting from the tables.
Plugging The current varies from the maximum plug-braking current to the rated motor current. The making current must be compatible with the rated making and breaking capacities of the contactor.
As breaking normally takes place at a current value at or near the locked rotor current, the contactor can be selected using the criteria for categories AC-2 and AC-4.
kW kW kW kW kW kW
5/166
LC1 BL 4320
LC1 BM 5000
LC1 BP 7500
LC1 BR 9000
170
210
250
250
540
640
708
810
1020
1410
1830
2130
2760
2910
2910
4000
4800
5400
6600
5
LCp D50 5.5 11 11 11 15 18.5 LCp D65 7.5 11 11 15 18.5 22 LCp D80 7.5 15 15 15 22 25 LCp D95 9 15 15 15 22 25 LC1 D115 9 18.5 18.5 18.5 30 30 LC1 D150 11 22 22 22 37 45 LC1 F185 18.5 33 37 37 45 63 LC1 F225 22 40 45 45 55 75 LC1 F265 28 51 55 59 63 90 LC1 F330 33 59 63 63 75 110 LC1 F400 40 75 80 80 90 129 LC1 F500 45 80 90 100 110 140 LC1 F630 55 100 100 110 132 160 LC1 F780 63 110 110 132 150 185 LC1 F800 63 110 110 132 150 185 LC1 BL 90 160 160 160 180 200 LC1 BM 110 160 160 200 200 250 LC1 BP 150 220 250 250 250 315 LC1 BR 200 250 280 315 355 450
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Selection (continued)
TeSys contactors
For utilisation categories AC-2 or AC-4
Selection according to required electrical durability, use in categories AC-2 or AC-4 (Ue y 440 V) Control of 3-phase asynchronous squirrel cage motors (AC-4) or slip ring motors (AC-2) with breaking whilst motor stalled. The current broken (Ic) in AC-2 is equal to 2.5 x Ie. The current broken (Ic) in AC-4 is equal to 6 x Ie. (Ie = rated operational current of the motor).
LC1, LP1, LP4 K06 LC1 D32 et D38 LC1 D40 LC1 D50 LC1, LP1, LP4 K09,K12
0,2
(1)
0,01 5 6 7 8 9 10 20 30 36 40 50 54 72 80 108 150 192 240 300 390 480 570 630 828 1000
LC1 D150
LC1 D09
LC1 D12
LC1 D18
LC1 D25
Current broken in A
Example: b Asynchronous motor with P = 5.5 kW - Ue = 400 V - Ie = 11 A. Ic = 6 x Ie = 66 A or asynchronous motor with P = 5.5 kW - Ue = 415 V - Ie = 11 A. Ic = 6 x Ie = 66 A. b 200 000 operating cycles required. b The above selection curves show the contactor rating needed: LC1 D25.
(1) The dotted lines are only applicable to LC1, LP1 K12 contactors.
Selection according to required electrical durability, use in category AC-4 (440 V < Ue y 690 V)
Control of 3-phase asynchronous squirrel cage motors with breaking whilst motor stalled. The current broken (Ic) in AC-2 is equal to 2.5 x Ie. The current broken (Ic) in AC-4 is equal to 6 x Ie. (Ie = rated operational current of the motor).
LC1 D32, D38 LC1 D40 LC1 D50
0,2
0,01 5 6 7 8 9 10 20 30 40 50 70 90 105 150 170 210 250 300 400 500 540 640 800 1000
Current broken in A
5/168
LC1 D150
LC1 D09
LC1 D12
LC1 D18
LC1 D25
Selection (continued)
TeSys contactors
For utilisation categories AC-2 or AC-4
Selection according to required electrical durability, use in categories AC-2 or AC-4 (Ue y 440 V) Control of 3-phase asynchronous squirrel cage motors (AC-4) or slip ring motors (AC-2) with breaking whilst motor stalled. The current broken (Ic) in AC-4 is equal to 6 x Ie. (Ie = rated operational current of the motor).
LC1 BL, BM LC1 F185 LC1 F225 LC1 F265 LC1 F330 LC1 F400 LC1 F500 LC1 F630 LC1 F800 LC1 F780 LC1 BR LC1 BP
0,2
0,02
0,01 100 200 400 600 800 1020 1470 2220 3360 4260 5000 8000 20 000 6000 10 000 1230 1800 2760 3690 Current broken in A
Example: b Asynchronous motor with P = 90 kW - Ue = 380 V - Ie = 170 A. Ic = 6 x Ie = 1020 A or asynchronous motor with P = 90 kW - Ue = 415 V - Ie = 165 A. Ic = 6 x Ie = 990 A. b 60 000 operating cycles required. b The above selection curves show the contactor rating needed: LC1 F265.
Selection according to required electrical durability, use in category AC-4 (440 V < Ue y 690 V)
Control of 3-phase asynchronous squirrel cage motors with breaking whilst motor stalled. The current broken (Ic) in AC-4 is equal to 6 x Ie. (Ie = rated operational current of the motor).
LC1 F780, F800 LC1 BL, BM
LC1 F185
LC1 F225
LC1 F265
LC1 F330
LC1 F630
0,2
0,02
0,01 100 200 400 600 800 1000 2000 8000 10 000 20 000
LC1 BR
LC1 BP
4000
Current broken in A
5/169
Selection
TeSys contactors
For utilisation categories DC-1 to DC-5
Rated operational current (Ie) in Amperes, in utilisation category DC-1, L y 1 ms, ambient temperature y 60 C (1) resistive loads: time constant --R
Rated operational voltage Ue V 24 No. of Contactor rating (1) poles LC1 LC1 LC1 connec- D09 DT20 D12 ted in DT25 series 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 3 4 1 4 2 3 4 20 20 20 20 20 20 4 20 20 1 4 20 20 20 20 20 20 20 20 20 4 20 20 20 1 4 20 20 20 20 20 20 20 20 20 20 20 4 20 20 20 1 4 20 20 20 LC1 D18 DT32 LC1 D25 DT40 LC1 DT60 LC1 D32 LC1 D38 LC1/ LP1 D40
48/75
+ +
125
225
300 460
25 25 20 25 25 25 4 25 25 1 4 25
32 32 32 32 32 32 32 32 7 32 32 32 1 7 32 32 32
40 40 40 40 40 40 40 40 7 40 40 40 1 7 40 40 40
40 40 40 40 40 40 7 40 40 1 7 40
40 40 40 40 40 40 7 40 40 1 7 40
50 50 50 50 50 50 50 50 7 50 50 50 1 7 50 50 50
Rated operational current (Ie) in Amperes, in utilisation category DC-2 to L y 15 ms, ambient temperature y 60 C (2) DC-5, resistive loads: time constant --R
Rated operational voltage Ue V 24 No. of Contactor rating (1) poles LC1 LC1 LC1 connec- D09 DT20 D12 ted in DT25 series LC1 D18 DT32 LC1 D25 DT40 LC1 DT60 LC1 D32 LC1 D38 LC1 D40
+ +
1 20 20 20 25 32 2 20 20 20 25 32 3 20 20 20 25 32 4 20 20 32 48/75 1 8 8 8 8 32 2 20 20 20 25 32 3 20 20 20 25 32 4 20 20 32 125 1 2 2 2 2 3 2 15 15 15 15 32 3 20 20 20 25 32 4 20 20 32 225 1 0.5 0.5 0.5 0.5 1 2 2 2 2 2 3 3 8 8 8 8 32 4 20 20 32 300 3 4 8 8 32 460 1 4 900 2 1200 3 1500 4 (1) For rated operational currents of contactors LC1 and LP1 Sales Office.
5/170
LC1 D50
LC1 D95
LC1 D115
LC1 D150
LC1 F185
LC1 F225
LC1 F265
LC1 F330
LC1 F400
LC1 F500
LC1 F630
LC1 F780
LC1 F800
LC1 BL
LC1 BM
LC1 BP
LC1 BR
65 65 65 65 65 65 7 65 65 1 7 65
65 65 65 65 65 65 65 65 7 65 65 65 1.5 7 65 65 65
100 100 100 100 100 100 100 100 12 100 100 100 1.5 12 100 100 100
100 100 100 100 100 100 12 100 100 1.5 12 100
200 200 200 200 200 200 200 200 200 200 200 200 10 200 200 200 200 200 200
200 200 200 200 200 200 200 200 200 10 200 200 200
240 240 240 240 240 240 240 240 210 210 240 240 190 240 240 190 240 190
260 260 260 260 260 260 260 260 230 230 260 260 200 260 260 200 260 200
300 300 300 300 300 300 300 300 270 270 300 300 250 300 300 250 300 250
360 360 360 360 360 360 360 360 320 320 360 360 280 360 360 280 360 280
430 430 430 430 430 430 430 430 380 380 430 430 350 430 430 350 430 350
580 580 580 580 580 580 580 580 520 520 580 580 450 580 580 450 580 450
850 850 850 850 850 850 850 850 760 760 850 850 700 850 850 700 850 700
1300 1300 1300 1300 1300 1300 1300 1300 1180 1180 1300 1300 1000 1300 1300 1000 1000 1000
850 850 850 850 850 850 850 850 760 760 850 850 700 850 850 700 850 700
700 700 700 700 700 700 700 700 700 700 700 700 700 700 700 700 700 700 700 700 700 700 700
1100 1100 1100 1100 1100 1100 1100 1100 1100 1100 1100 1100 1100 1100 1100 1100 1100 1100 1100 1100 1100 1100 1100
1750 1750 1750 1750 1750 1750 1750 1750 1750 1750 1750 1750 1750 1750 1750 1750 1750 1750 1750 1750 1750 1750 1750
2400 2400 2400 2400 2400 2400 2400 2400 2400 2400 2400 2400 2400 2400 2400 2400 2400 2400 2400 2400 2400 2400 2400
LC1 D50
LC1 D95
LC1 D115
LC1 D150
LC1 F185
LC1 F225
LC1 F265
LC1 F330
LC1 F400
LC1 F500
LC1 F630
LC1 F780
LC1 F800
LC1 BL
LC1 BM
LC1 BP
LC1 BR
65 65 100 100 200 200 240 260 300 360 430 580 850 1300 850 700 1100 65 65 100 100 200 200 240 260 300 360 430 580 850 1300 850 700 1100 65 65 100 100 200 200 240 260 300 360 430 580 850 1300 850 700 1100 65 100 200 240 260 300 360 430 580 850 1300 850 700 1100 65 65 100 100 200 200 240 260 300 360 430 580 850 1300 850 700 1100 65 65 100 100 200 200 240 260 300 360 430 580 850 1300 850 65 65 100 100 200 200 240 260 300 360 430 580 850 1300 850 700 1100 65 100 200 240 260 300 360 430 580 850 1300 850 700 1100 4 4 5 5 200 200 700 1100 65 65 40 40 200 200 160 180 250 300 350 500 700 1000 700 700 1100 65 65 60 60 200 200 240 240 280 310 350 550 850 1000 850 700 1100 65 72 200 240 240 280 310 350 550 850 1000 850 700 1100 1 1.5 2 2 3 3 700 1100 4 4 5 5 200 200 140 160 220 280 310 480 680 900 680 700 1100 65 65 100 100 200 200 160 180 250 300 350 500 700 1000 700 700 1100 65 100 200 240 260 300 360 430 580 850 1300 850 700 1100 200 200 140 160 220 280 310 480 680 900 680 700 1100 65 100 200 240 260 300 360 430 580 850 1300 850 700 1100 700 1100 200 140 160 220 280 310 480 680 800 680 700 1100 700 1100 700 1100 700 1100 (2) Contactors LC1 F and LC1 B operating at an ambient temperature of 40 C, have higher operational currents: please consult your Regional
1750 2400 1750 2400 1750 2400 1750 2400 1750 2400 1750 2400 1750 2400 1750 2400 1750 2400 1750 2400 1750 2400 1750 2400 1750 2400 1750 2400 1750 2400 1750 2400 1750 2400 1750 2400 1750 2400 1750 2400 1750 2400 1750 2400 Sales Office.
5/171
Selection
TeSys contactors
For utilisation categories DC-1 to DC-5
Electrical durability
LC1 D115, D150 7 8 9 10
0,1 0,08 0,06 0,04 0,02 0,01 0,2 0,3 0,4 0,5 0,6 0,8 1 0,7 0,9 2 3 5 6 14 16 20 24 40 50 60 70 90 100 30 80 32 36 Power broken per pole in kW
Example Series wound motor - P = 1.5 kW - Ue = 200 V - Ie = 7.5 A. Utilisation: reversing, inching. b Utilisation category = DC-5. b Select contactor LC1 D25 or LP1 D25 with 3 poles in series. b The power broken is: Pc total = 2.5 x 200 x 7.5 = 3.75 kW. b The power broken per pole is: 1.25 kW. b The electrical durability read from the curve is u 106 operating cycles. Use of poles in parallel Electrical durability can be increased by using poles connected in parallel. With N poles connected in parallel, the electrical durability becomes: electrical durability read from the curves x N x 0.7.
Nota : 1
When the poles are connected in parallel, the maximum operational currents indicated on pages 5/170 and 5/171 must not be exceeded.
Nota : 2
Ensure that the connections are made in such a way as to equalise the currents in each pole.
5/172
LC1 D09
LC1 D18
LC1 D50
Selection (continued)
TeSys contactors
For utilisation categories DC-1 to DC-5
Power broken
Utilisation categories: DC-1 Non inductive or slightly inductive loads DC-2 Shunt wound motors, breaking whilst motor running DC-3 Shunt wound motors, reversing, inching DC-4 Series wound motors, breaking whilst motor running DC-5 Series wound motors, reversing, inching U broken Ue 0.1 Ue Ue 0.3 Ue Ue I broken Ie Ie 2.5 Ie Ie 2.5 Ie P broken Ue x Ie 0.1 Ue x Ie Ue x 2.5 Ie 0.3 Ue x Ie Ue x 2.5 Ie
LC1 F265
LC1 BL, BM
LC1 F330
LC1 F780
10 8 6 4 2 1 0,8 0,6 0,4 0,2 0,1 0,08 0,06 0,04 0,02 0,01 2 3 4 5 6 7 9 10 20 30 40 50 60 70 90 100 200 300 400 600 800 1000 500 700 900 4000 2000 3000 5000
LC1 BR
LC1 BP
Example Series wound motor: P = 40 kW - Ue = 200 V - Ie = 200 A. Utilisation: reversing, inching. Utilisation category = DC-5. b Select contactor LC1 F265 with 2 poles in series. b The power broken is: Pc total = 2.5 x 200 x 200 = 100 kW. b The power broken per pole is 50 kW. b The electrical durability read from the curve is 400 0000 operating cycles.
5/173
Selection
TeSys contactors
For lighting circuits
General
The operating conditions of lighting circuits have the following characteristics: b continuous duty: the switching device can remain closed for several days or even months, b a dispersion factor of 1: all luminaires in the same group are switched on or off simultaneously, b a relatively high temperature around the device due to the enclosure, the presence of fuses, or an unventilated control panel location. This is why the operational current for lighting is lower than the value given for AC-1 duty.
Protection
The continuous duty current drawn by a lighting circuit is constant. In fact: b it is unlikely that the number of luminaires of an existing circuit will be modified, b this type of circuit cannot create an overload of long duration. It is therefore only necessary to provide short-circuit protection. This can be provided by: b gG type fuses, or b modular circuit-breakers. Nevertheless, it is always possible and sometimes more economical (smaller cable size) to protect the circuit by a thermal overload relay and associated aM type fuses.
Distribution system
Single-phase circuit, 220/240 V The tables on pages 5/175 to 5/179 are based on a single-phase 220/240 V circuit and can therefore be applied directly in this case. 3-phase circuit, 380/415 V (with neutral) The total number of lamps (N) to be switched simultaneously is divided into three equal groups, each connected between one phase and neutral. The contactor can then be selected from the 220/240 V single-phase tables for a number of lamps equal to N --- lamps. 3
3-phase circuit, 220/240 V The total number of lamps (N) to be switched simultaneously is divided into three equal groups, each connected between 2 phases (L1-L2), (L2-L3), (L3-L1). The contactor can then be selected N- lamps. from the 220/240 V single-phase table for a number of lamps equal to -----3
5/174
Selection (continued)
TeSys contactors
For lighting circuits
Usual values
The tables show the following values: b IB: value of current drawn by each lamp at its rated voltage, b C: unit capacitance for each lamp, corresponding to the values normally quoted by lamp manufacturers. These values are given for an ambient temperature of 55 C (for 40 C, multiply the number by 1.2).
5/175
Selection (continued)
TeSys contactors
For lighting circuits
Usual values
The tables show the following values: b IB: value of current drawn by each lamp at its rated voltage, b C: unit capacitance for each lamp, corresponding to the values normally quoted by lamp manufacturers. These values are given for an ambient temperature of 55 C (for 40 C, multiply the number by 1.2).
LC1 K09 D09, D12 D18 D25 D32, D38 D40 D50, D65 D80, D95 D115, D150 F185 F225 F265 F330 F400 F500 F630, F800
LC1 K09 D09, D12 D18 D25 D32, D38 D40 D50, D65 D80, D95 D115, D150 F185 F225 F265 F330 F400 F500 F630, F800
5/176
Selection (continued)
TeSys contactors
For lighting circuits
Usual values
The tables show the following values: b IB: value of current drawn by each lamp at its rated voltage, b C: unit capacitance for each lamp, corresponding to the values normally quoted by lamp manufacturers. These values are given for an ambient temperature of 55 C (for 40 C, multiply the number by 1.2).
LC1 K09 D09, D12 D18 D25 D32, D38 D40 D50, D65 D80, D95 D115, D150 F185 F225 F265 F330 F400 F500 F630, F800
5
LC1 K09 D09, D12 D18 D25 D32, D38 D40 D50, D65 D80, D95 D115, D150 F185 F225 F265 F330 F400 F500 F630, F800
5/177
Selection (continued)
TeSys contactors
For lighting circuits
Usual values
The tables show the following values: b IB: value of current drawn by each lamp at its rated voltage, b C: unit capacitance for each lamp, corresponding to the values normally quoted by lamp manufacturers. These values are given for an ambient temperature of 55 C (for 40 C, multiply the number by 1.2).
LC1 K09 D09, D12 D18 D25 D32, D38 D40 D50, D65 D80, D95 D115, D150 F185 F225 F265 F330 F400 F500 F630, F800
LC1 K09 D09, D12 D18 D25 D32, D38 D40 D50, D65 D80, D95 D115, D150 F185 F225 F265 F330 F400 F500 F630, F800
5/178
Selection (continued)
TeSys contactors
For lighting circuits
Usual values
The tables show the following values: b IB: value of current drawn by each lamp at its rated voltage, b C: unit capacitance for each lamp, corresponding to the values normally quoted by lamp manufacturers. These values are given for an ambient temperature of 55 C (for 40 C, multiply the number by 1.2).
LC1 K09 D09, D12 D18 D25 D32, D38 D40 D50, D65 D80, D95 D115, D150 F185 F225 F265 F330 F400 F500 F630, F800
5
LC1 K09 D09, D12 D18 D25 D32, D38 D40 D50, D65 D80, D95 D115, D150 F185 F225 F265 F330 F400 F500 F630, F800
5/179
Selection
TeSys contactors
For heating circuits
Selection
General
A heating circuit is a power switching circuit supplying one or more resistive heating elements switched by a contactor. The same general rules apply as for motor circuits, except that heating circuits are not normally subjected to overload currents. It is therefore only necessary to provide short-circuit protection.
Protection
The steady state current drawn by a heating circuit is constant when the voltage is stable. In fact: b It is unlikely that the number of loads in an existing circuit will be modified; b This type of circuit cannot create overloads. It is therefore only necessary to provide shortcircuit protection. This can be provided by: b gG type fuses, or b modular circuit-breakers. Nevertheless, it is always possible and sometimes more economical (smaller cable size) to protect the circuit by a thermal overload relay and associated aM type fuses.
KM1
5/180
Selection (continued)
TeSys contactors
For heating circuits
KM1
Circuit controlled by a 4-pole contactor with the poles parallel connected in pairs using appropriate connecting links. This solution enables the control of power values approximately equivalent to those controlled by the same contactor on 3-phase.
3-phase switching
Maximum power (kW) 220/240 V 380/415 V 4.5 8 7 13 10 18 13 22.5 18 31 22.5 38 28.5 49 40.5 70.5 76 131 82 143 90 155 103 179 130 225 149 256 200 346 294 509 463 800 242 419 380 658 606 1047 830 1437 Contactor rating 660/690 V 13.5 22.5 30.5 39.5 52.5 68 86 126 206 220 250 275 345 395 530 780 1235 640 1005 1600 2200 1000 V 78 112.5 135.5 275 295 320 370 432 525 710 1030 1650 850 1350 2150 2950 LC1, LP1 K09 LC1 D12 LC1 D18 LC1 D25 LC1 D32, LC1 D38 LC1 D40 LC1, LP1 D65 LC1, LP1 D80 LC1 D115, LC1 D150 LC1 F185 LC1 F225 LC1 F265 LC1 F330 LC1 F400 LC1 F500 LC1 F630, LC1 F800 LC1 F780 LC1 BL33 LC1 BM33 LC1 BP33 LC1 BR33
U U U
KM1
For a 220 V, 50 Hz, single-phase circuit supplying a total heating load of 12.5 kW. Select: a 3-pole contactor LC1 D65 or LP1 D65 . (1) See complete contactor references on pages 5/58 to 5/61 or consult your Regional Sales Office.
Application example
5/181
Selection
TeSys contactors
For switching the primaries of 3-phase LV/LV transformers
Operating conditions
Maximum ambient temperature: 55 C. When a transformer is switched on, there is generally an initial current surge which reaches its peak value almost instantaneously and then decreases in a largely exponential manner to quickly reach its steady state value. The value of this current depends on: b the characteristics of the magnetic circuit and of the windings (cross sectional area of the core, rated inductance, number of turns, layout and size of the windings, ...) b the performance of the magnetic laminations used, b the magnetic state of the circuit and the instantaneous value of the a.c. mains voltage at the moment of switch-on. The inrush current at the moment of switch-on can reach 20 to 40 times the rated current for the various kVA power ratings in the tables below. This value is independent of the "no-load" or "onload" state of the transformer.
Contactor selection
The peak magnetising current of the transformer must be lower than the values given in the tables below. Maximum operating rate: 120 operating cycles/hour. LC1/ LC1/ LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LP1 LP1 D09 D12 D18 D25 D32 D38 D40 D50 D65 D80 D95 D115 D150 K06 K09 160 225 350 350 420 630 770 770 1100 1250 1400 1550 1650 1800 2000
Contactor rating
Maximum permissible current peak at switch-on Maximum operational power (1) 220 240 380 400 415 440 500 V V V V V V V
2 3.5 4 5 6
4 7 8 9 12
4 7 8 9 12
5 8 9 11 14
8.5
8.5 15 17 20
14 24 28 32 42 60
16 27 32 36 48 70
18 31 36 40 53 80
19.5 34 39 45 59 85
19.5 25 34 39 45 59 95 50 55 65 80 100
25 50 55 65 80 100
12.5 15 14 17
16.5 20
Contactor rating Maximum permissible current peak at switch-on Maximum operational power (1) 220 240 380 400 415 440 500 V V V V V V V A
LC1 LC1 LC1 LC1 LP1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 F185 F225 F265 F330 F400 F500 F630 F780 F800 BL BM BP BR 2900 3300 3800 5000 6300 7700 9000 12 000 11 000 18 000 18 000 24 000 30 000
40 75 80 95 120 150
120 175 200 280 220 310 260 350 350 400 470 650
1000 1200
5/182
Selection
TeSys contactors
For switching 3-phase capacitor banks used for power factor correction
Standard contactors
Capacitors, together with the circuits to which they are connected, form oscillatory circuits which can, at the moment of switch-on, give rise to high transient currents (> 180 In) at high frequencies (1 to 15 kHz). As a general rule, the peak current on energisation is lower when: b the mains inductances are high, b the line transformer ratings are low, b the transformer short-circuit voltage is high, b the ratio between the sum of the ratings of the capacitors already switched into the circuit and that of the capacitor to be switched in is small (for multiple step capacitor banks). In accordance with standards IEC 60070, NF C 54-100, VDE 0560, the switching contactor must be able to withstand a continuous current of 1.43 times the rated current of the capacitor bank step being switched. The rated operational powers given in the tables below take this overload into account. Short-circuit protection is normally provided by gI type HPC fuses rated at 1.7 to 2 In.
Contactor applications
Operating conditions
Capacitors are directly switched. The values of peak current at switch-on must not exceed the values indicated opposite. An inductor may be inserted in each of the three phases supplying the capacitors to reduce the peak current, if necessary. Inductance values are determined according to the selected operating temperature.
LC1 D09, D12 LC1 D18 LC1 D25 LC1 D32, D38 LC1 D40 LC1 D50 LC1 D65 LC1 D80, D95 LC1 D115 LC1 D150 LC1 F185 LC1 F225 LC1 F265 LC1 F330 LC1 F400 LC1 F500 LC1 F630 LC1 F800 LC1 BL LC1 BM LC1 BP LC1 BR
5/183
TeSys contactors
For auto-transformer starting
5
Auto-transformer starting is suitable for starting all types of squirrel cage motors: with 3, 6 or even 9 terminals according to North American technology. Starting is performed at reduced voltage and produces maximum torque at minimum line current. It allows the starting torque (C = f(U)2) to be adapted to the resistive torque of the driven machine by means of the 2 or 3 intermediate voltage take-off connections on the auto-transformer (0.65 and 0.8 Un or 0.5, 0.65 and 0.8 Un). In general, only one take-off connection is used. This type of starting is used for high power and/or high inertia machines. The motor is never disconnected from its power supply during starting (closed transition) and transient phenomena are eliminated.
Q1 1 2 3 4 5 6 S1
Q1
F2 2 4 6 S2
13
13
U1 2
V1 4
W1 6
KA1 14 T1 56
KM1 14
KM3 14
13 KM2
KM3
KM2
51
55 14
13 22
61
A1 52
A1 62
A1 62
A1 14
2 U2
A2
A2
A2
3 1 3 5
Q1/6
KM1
KM3
KM2
KA1
Operation
Starting is performed in 3 stages: b star connection of the auto-transformer is made by KM1, then contactor KM2 closes and the motor starts under reduced voltage; b the neutral point is opened by KM1; part of the auto-transformer winding is switched into each phase for a short moment, constituting a stator starting inductance; b KM3 switches the motor to full mains voltage and causes the auto-transformer to be shunted out of circuit by KM2. The auto-transformer used generally has an air gap (adjusted or not) in order to obtain, during the second phase of starting, a series inductance whose value is compatible with correct starting.
Operating curves
Current
Torque
XIN
2,5
XCN
ID 6 5
1
4 I2 3 2
1,5
1 2
CN 1
2
0,5
3
0,50 0,75 1 Speed
1 Direct motor torque 2 Torque with auto-transformer 3 Resistive torque of the machine
5/184
6 F3
KM1
A2
6 W2
4 V2
U3 V3 W3
KM3
KM1
13
61 KA1 KM3 T3
TeSys contactors
5
Auto-transformer starters from 59 to 900 kW up to 440 V (type 1 coordination) The components recommended in the table below have been determined according to the following characteristics: b auto-transformer: on 0.65 Un connection with non adjusted air gap, b 3 starts per hour, of which 2 consecutive, b Motor starting current: Id/In = 6, b Iq = 70 kA, b Transient current on closing of KM3 y 7 2 In, b Maximum starting time: 30 seconds, b Ambient temperature y 40 C.
Switch-disconnector-fuses: operators and accessories, please consult your Regional Sales Office. Contactors: 3-pole. LC1 D: see pages 5/58 and 5/59, LC1 F: please consult your Regional Sales Office, LC1 B: please consult your Regional Sales Office. Auxiliary contact blocks: b for contactors LC1 D: one LAD N11 (1 N/O + 1 N/C) on KM1, b for contactors LC1 F: one LAD N22 (2 N/O + 2 N/C) on KM1, KM2 and KM3. Thermal overload relays: b LR: see pages 6/16 to 6/19, b LR9 D: see pages 6/17 to 6/19, b LR9 F: please consult your Regional Sales Office.
Standard power ratings of 3-phase motors 50/60 Hz in category AC-3 220/ 230 V kW 30 40 51 63 75 90 110 140 180 200 380/ 415 V 440 V 400 V kW kW kW 55 59 59 75 90 110 132 160 200 250 315 355 80 90 110 132 160 200 257 355 375 80 100 110 150 185 220 280 375 400 SwitchaM fuses disconnector- Size Rating fuse Reference Contactors KM3 KM2 LC1 LC1 Overload relays Reference Setting (1) range
KM1 LC1
In max A 105 GS1 K 138 170 205 245 300 370 460 584 635 GS1 L GS1 N GS1 N GS1 N GS1 QQ GS1 QQ GS1 S GS1 S GS1 V
22 x 58 T0 T1 T1 T1 T2 T2 T3 T3 T4
A 125 160 200 250 250 315 400 500 630 800
D115 D150 F185 F225 F265 F330 F400 F500 F630 F800
D115 D115 D115 D150 F185 F265 F330 F400 F400 F500
D3210 D5011 D5011 D8011 D115 D115 D115 D115 D185 F185
LR9 D5369 LRD 4367 LR9 D5369 LRD 4369 LR9 F5371 LR9 F5371 LR9 F5375 LR9 F5375 LR9 F5379 LR9 F5379 LR9 F5381
A 90150 95120 90150 110140 132220 132220 200330 200330 300500 300500 380630 505800 505800 6301000 6301000 7901250 7901250 9451500 1001750 2602000
TC800/1 + LRD 05 220 400 425 450 710 GS1 V T4 800 F800 F500 F265 TC800/1 + LRD 05 250 450 475 500 800 GS1 V T4 800 F800 F500 F265 TC1000/1 + LRD 05 280 500 530 560 900 GS1 V T4 1000 BM33p22 F630 F330 TC1000/1 LRD 05 315 560 600 630 1000 GS1 V T4 1000 BM33p22 F630 F400 TC1250/1 LRD 05 335 630 670 710 1100 GS1 V T4 1250 BP33p22 F630 F400 TC1250/1 LRD 05 BP33p22 F780 F400 TC1500/1 400 710 750 800 1260 On base T4 2 x 800 (2) LRD 05 450 800 800 800 1450 On base T4 2 x 800 BP33p22 F780 F400 TC1750/1 (2) LRD 05 500 900 900 900 1600 On base T4 2 x 800 BR33p22 F780 F500 TC2000/1 (2) LRD 05 (1) For power ratings greater than or equal to 400 kW at 415 V, use one LRD-05 on the current transformer. (2) Check with the motor manufacturer whether the fuses should be fitted in parallel.
5/185
Operation
TeSys contactors
For rotor circuits of slip-ring motors
Applications
These contactors are used to eliminate starting resistance in the rotor circuit of slipring motors. The most common application is for starters without inching and without rotor speed adjustment: pumps, fans, conveyors, compressors, ... In the case of control by means of a manually operated master controller, the use of contactors with magnetic blow-out is recommended. Please consult your Regional Sales Office. For hoisting applications, contactor selection must take into account the type of motor duty, the operating rate, the rotor voltage and current, the type of connection, the ambient temperature, etc. Please consult your Regional Sales Office.
Operation
The rotor circuit contactors are interlocked with the stator contactor and therefore do not open until after the stator contactor has opened, when the rotor voltage has disappeared, or virtually disappeared. They make the current corresponding to the normal starting peak (1.5 to 2.5 times the rated rotor current) and open the circuit under no-load. Making and breaking are easy.
Different types of rotor connection Star connection
Delta connection
V connection
W connection
5/186
Selection
TeSys contactors
For rotor circuits of slip-ring motors
Type of connection
Star Delta In V In W
3-phase rotor Ue (1) Maximum LC1 F LC1 B 2000 V 2000 V 1700 V 1700 V 1700 V 1700 V 1700 V 1700 V
With counter-current LC1 F LC1 B 1000 V 1000 V 850 V 850 V 850 V 850 V 850 V 850 V
Intermediate contactor: with number of operating cycles y 150/h for LC1 F and 120/h for LC1 B
5s 10 s 300 A 250 A 420 A 350 A 580 A 430 A 820 A 600 A 1150 A 850 A 1650 A 1300 A 2200 A 1600 A 1500 A 1100 A 2100 A 1600 A 3200 A 2300 A 4200 A 3200 A
Rotor short-circuit contactor and intermediate contactor: with number of operating cycles > 150/h for LC1 F and 120/h for LC1 B
200 A 270 A 350 A 500 A 700 A 1000 A 1600 A 800 A 1250 A 2000 A 2750 A
Electrical durability
For automatic starting, the electrical durability is in the region of 1 million operating cycles.
(1) For use up to 3000 V, please consult your Regional Sales Office.
5/187
General
TeSys contactors
Long distance remote control
1000
1000
100
5 4 3X 2 1
100
10
10
A B C Y DE F
100 500 5000 150 1000 10 000 Length of control cable in m (2)
0,1
1 5
10
0,1 10 50
1 a 24 V 2 a 48 V
3 a 115 V 4 a 230 V
5 a 400 V 6 a 690 V
D 2.5 mm2
E 4 mm2 F 6 mm2
100
100
10
10
9 8 7
10
A BC DE F
100 50 1000 500 10 000 5000
0,1 10
7 c 24 V 8 c 48 V
9 c 125 V 10 c 250 V
D 2.5 mm2
E 4 mm2 F 6 mm2
(1) For 3-wire control, the current only flows in 2 of the conductors. (2) This is the length of the cable comprising 2 or 3 conductors. (Distance between the contactor and the control device).
5/188
General (continued)
TeSys contactors
Long distance remote control
Voltage drop caused by the inrush current (continued) What cable c.s.a. is required for the control circuit of an LC1 D40, 115 V contactor, operated from a distance of 150 metres?
b Contactor LC1 D40, voltage 115 V, 50 Hz: inrush power: 200 VA. On the left-hand graph on the page opposite, point X is at the intersection of the vertical line corresponding to 200 VA and the a 115 V voltage curve. On the right-hand graph on the page opposite, point Y is at the intersection of the vertical line corresponding to 150 m and the horizontal line passing through point X. Use the conductor c.s.a. indicated by the curve which passes through point Y, i.e.: 1.5 mm 2. If point Y lies between two c.s.a. curves, choose the larger of the c.s.a. values. Calculating the maximum cable length The maximum permissible length for acceptable line voltage drop is calculated by the formula: U2 L = ___ .s.K SA where: L : distance between the contactor and the control device in m, (length of the cable), U : supply voltage in V, SA : apparent inrush power drawn by the coil in VA, s : conductor c.s.a. in mm2, K : factor given in the table below.
a.c. supply SA in VA K 20 1.38 40 1.5 100 1.8 150 2 200 2.15
d.c. supply
5/189
General (continued)
TeSys contactors
Long distance remote control
A2
Supply 50/60 Hz
A1
b Connect a resistor in parallel with the contactor coil (1). Value of the resistance: 1 R = ___ 103 C (F)
5/190
General (continued)
TeSys contactors
Long distance remote control
Residual current in the coil due to cable capacitance (continued) These graphs are for a capacitance, between 2 conductors, of 0.2 F/km. They make it possible to determine whether there is a risk of the contactor remaining closed due to the power drawn by the coil when sealed, as well as the control circuit voltage, according to the length of the control cable.
Cable capacitance in F Cable capacitance in F
100
100
10
1 2
10
3
0,1
7 8
4 5 6
0,1
B
0,01 100 300 500 1000 5000 10 000 Length of control cable in m
0,01
1 a 24 V 2 a 48 V
3 a 115 V 4 a 230 V
5 a 400 V 6 a 690 V
In the zones below the straight lines for 3-wire and 2-wire control respectively, there is a risk of the contactor remaining closed. Examples What is the maximum length for the control cable of an LC1 D12 contactor, operating on 230 V, with 2-wire control? b Contactor LC1 D12, voltage 230 V, 50 Hz: power sealed 7 VA. On the left-hand graph, point A is at the intersection of the vertical line for 7 VA with the a 230 V voltage curve. On the right-hand graph, point B is at the intersection of the horizontal line with the 2-wire control curve. The maximum cable length is therefore 300 m. In the same example, with a 600 m cable, the point lies in the risk zone. A resistor must therefore be connected in parallel with the contactor coil. Value of this resistance: 1 1 R = ___ = ___ = 8.3 10 3 . C 103 . 0.12 Power to be dissipated: U2 (220)2 P = ___ = ___ = 6 W R 8300 Alternative solution: use a d.c. control supply. Calculating the cable length The maximum permitted length of control cable to avoid the effects of capacitance is calculated using the formula: S L = 455 . ___ U2.Co L : distance between the contactor and the control device in km (length of the cable), S : apparent power, sealed, in VA, U : control voltage in V, Co : cable capacitance in F/km.
5/191
Selection
TeSys contactors
For the North American market
Conforming to standards UL and CSA, 20 to 200 A
534278
Selection
Standard power ratings of motors 50/60 Hz Single-phase 3-phase 1 3 115 V 230 V 200 V 240 V 208 V HP HP HP 0.5 1 2 Size Associated Continuous Type of contactor required cable current Basic reference, type to be completed (1) 75 C-Cu Fixing, cabling (2) A 20
LC1 D09pp
230 V 240 V HP 2
460 V 480 V HP 5
00
AWG10
LC1 D09pp
1
534279
7.5
10
AWG10
25
LC1 D12pp
10
15
AWG8
32
LC1 D18pp
7.5
15
20
AWG6
40
LC1 D25pp
7.5
10
20
30
AWG6
50
LC1 D32pp
10
10
30
30
AWG3
60
LC1 D40pp
7.5
15
15
40
40
AWG3
70
LC1 D50pp
7.5
534280
10
20
20
50
50
AWG3
80
LC1 D65pp
7.5
15
20
25
60
60
AWG2
110
LC1 D80pp
7.5
15
20
25
60
60
AWG2
110
LC1 D95pp
30
40
75
100
AWG2/0
175
LC1 D115pp
LC1 D95pp
40
50
100
125
AWG3/0
200
LC1 D150pp
Select a contactor type LC1 D50. Information: the contactor rating selected corresponds to size 2, the associated cable is type AWG3 75 C-Cu.
(1) Standard control circuit voltages (for other voltages, please consult your Regional Sales Office) : a.c. supply Volts 24 42 48 110 115 220 230 240 380 400 LC1 D09D150 (D115 and D150 coils with integral suppression device fitted as standard) 50/60 Hz B7 D7 E7 F7 FE7 M7 P7 U7 Q7 V7 LC1 D40D115 50 Hz B5 D5 E5 F5 FE5 M5 P5 U5 Q5 V5 60 Hz B6 E6 F6 M6 U6 Q6 d.c. supply Volts 12 24 36 48 60 72 110 125 220 250 LC1 D09D38 (coils with integral suppression device fitted as standard) U 0.71.25 Uc JD BD CD ED ND SD FD GD MD UD LC1 D40D95 U 0.851.1 Uc JD BD CD ED ND SD FD GD MD UD U 0.751.2 Uc JW BW CW EW SW FW MW LC1 D115 and D150 (coils with integral suppression device fitted as standard) U 0.751.2 Uc BD ED ND SD FD GD MD UD Low consumption Volts c 5 12 20 24 48 110 220 250 LC1 D09...D38 (coils with integral suppression device fitted as standard) U 0.71.25 Uc AL JL ZL BL EL FL ML UL (2) LC1 D09 to D32: clip-on mounting on 35 mm 6 rail AM1 DP or screw fixing. LC1 D40 to D80 and LC1 D95: clip-on mounting on 35 or 75 mm 6 rail AM1 DL or screw fixing. LC1 D115 and D150: clip-on mounting on 2 x 35 mm 6 rails AM1 DP or screw fixing.
415 N7 N5 440 RD RD RD
440 R7 R5 R6
500 S5
5/192
Selection
TeSys contactors
For the North American market
Conforming to standards UL and CSA, 200 to 1350 A
534281
Selection
(continued)
Size Associated cable type 75 C-Cu at I continuous Continuous current at 600 V max. Type of contactor required Basic reference, to be completed by adding the voltage code (1), (2)
Standard power ratings of motors 50/60 Hz Phases 3 200 V 230 V 460 V 208 V 240 V 480 V HP HP HP 50 60 125 LC1 F225pp 60 75 150
AWG 3/0
A 200
LC1 F185pp
150
300 MCM
250
LC1 F225pp
60
75
150
200
300 MCM
285
LC1 F265pp
75
100
200
250
600 MCM
370
LC1 F330pp
534282
100
125
250
300
600 MCM
420
LC1 F400pp
150 250
200 300
400 600
500 800
6 7
700 1000
LC1 F630pp
400
900
3 x 600 MCM
1000
LC1 F800pp
450
900
2 x 3 x 600 MCM
1350
LC1 F780pp
5
Application example For a 60 HP-230 V motor Select a contactor TeSys LC1 F185. Information: the contactor rating selected corresponds to size 4, the associated cable is type AWG 3/0 75 C-Cu.
(1) Auxiliary contact blocks, modules and accessories: see pages 5/110 to 5/115 Power terminals can be protected by the addition of shrouds, to be ordered separately. See page 5/114. (2) Standard control circuit voltages (for other voltages, please consult your Regional Sales Office): Volts a 24 48 110 120 208 220 240 380 LC1 F185 and F225 50 Hz (coil LX1) B5 E5 F5 M5 U5 Q5 60 Hz (coil LX1) E6 F6 G6 L6 M6 U6 Q6 40400 Hz (coil LX9) E7 F7 G7 L7 M7 U7 Q7 Volts a LC1 F265F780 40400 Hz (coil LX1) 48 E7 (3) 110 F7 48 ED (6) 120 G7 (4) 110 FD 208 L7 125 GD 220 M7 220 MD 240 U7 250 UD 380 Q7 440 RD 415 N7
415 N5 N7
440 R6 R7
Volts c 24 LC1 F185F780 BD (5) (3) LC1 F265 to F630 only. (4) F7 for LC1 F630 and F780. (5) LC1 F185 to F330 only. (6) LC1 F265 to F630 only.
5/193
Selection guide
5 0
TeSys contactors
Variable composition standard and high performance contactors
Applications
b b b b b
Motor switching in categories AC-3 Resistive load switching : heating, etc. Distribution circuit switching : line contactor Supply changeover switching : circuit coupling etc Transformer, capacitor, lighting switching
Type
Standard contactors
80 A 80 A
200 A 200 A
250 A 300 A
350 A 470 A
460 A 630 A
700 A 1000 A
5
Rated operational voltage
690 V a
690 V a
690 V a
690 V a
690 V a
690 V a
Control circuit
d.c. supply c
A1
A1
A2
Number of poles (P or R)
1 to 6
Contacteurs
Type Calibre
CV1 F G H J K L
Pages
5/196 to 5/199
5/194
A2
A1
A2
5 0
b b b b
Motor switching in categories AC-4, DC-5 Inductive circuit switching High voltage d.c. switching : crane electromagnets, railway locomotives Load switching at high operating rates
80 A 80/80 A 80A
1000 V a
1000 V a
1000 V a
1000 V a
1000 V a
1000 V a
1000 V a
1000 V a
1000 V a
KM A1
KM A1
KM A2
KM A2
1 to 4
CV3 F G H J K
CV3 L M P R
5/195
References
TeSys contactors
Variable composition contactors TeSys CV1 B (80 to 1000 A) and CV3 B (80 to 500 A)
Z E N P F R W G S H T U J V K L
Z E N P F R W G S H T U J V K L B E F K L M P U Q V N R T S X 5 6 7 D R 1 2 3 4 1 2 3 4 0 J N
5/196
Selection
TeSys contactors
Variable composition contactors TeSys CV1 B (80 to 1000 A) and CV3 B (80 to 500 A)
2 (3)
3 (2)
Examples: b Switching single-phase capacitor: 400 V - 80 A - 1 N/O main pole - 220 V / 50 Hz control circuit voltage, 1 N/O and 1 N/C instantaneous auxiliary contacts. Reference: CV1 BF1F0ZM511. b Switching d.c. heating circuits: 800 V - 150 A - 2 N/O main poles - 48 V c control circuit voltage, 1 N/O instantaneous.+ 1 C/O on-delay auxilairy contacts. Reference: CV3 BG2W0ZED10J. Other versions: See page 5/199, order form CF452.
5/197
Selection (continued)
TeSys contactors
Variable composition contactors TeSys CV1 B (80 to 1000 A) and CV3 B (80 to 500 A)
5/198
Order form
TeSys contactors
Variable composition contactors, TeSys CV1 and CV3
Editor |
Order n |
Job n
Power circuit
Operational voltage (Ue) .....................V Number of N/O main poles .............. Number of N/C main poles .............. Operational current (Ie) ......... A Operational current (Ie) ......... A a a c c P PR
Control circuit
a.c. voltage (a ) ............. V d.c. voltage (c) ............. V Frequency .............. Hz Electromagnet ..................................................................... Coil....................................................................................... Coil maintaining contact....................................................... Rectifier Economy resistor Series or parallel Economy resistor contact
Yes
No
Auxiliary contacts
Number of instantaneous contacts: ZC4 GM1 (N/O) ............................. ZC1 GP5 (N/C+N/O)......................... ZC2 GG1 (On-delay) ........................ ZC4 GM2 (N/C) ............................. ZC1 GP6 (N/O+N/O) .......................... ZC2 GG1 (Off-delay) ........................
Number of time delay contacts: (Maximum number: 1) Note: a ZC1-GP4 contact (N/C) is mounted as standard for reversing contactor pairs.
Mounting
Contactors Dimensions in catalogue: Yes No Dimensions not in catalogue L = ............... mm C = ............... mm
Yes
No
CM :
(1) Standard delivery time: 15 days. For faster delivery, please consult your Regional Sales Office. For use by Schneider Electric.
5/199
Selection, characteristics
TeSys contactors
5
Selection
Contactor size LC1 V160 A 230 V 400 V 525 V 690 V 1000 V 1500 V 200 V 240 V 380 V 480 V 600 V 800 V 1000 V 1500 V 240 V 480 V 600 V 1500 V 208 240 480 600 V V V V kW kW kW kW kW kW hp hp hp hp hp hp hp hp kVAR kVAR kVAR kVAR kVA kVA kVA kVA 160 45 75 110 150 200 280 50 60 100 125 150 200 250 400 47 95 100 250 20 23 47 59 LC1 V320 10 gn 10 gn 2 gn 3600 4500 - 40+ 80 - 5+ 55 - 10+ 75 LC1 V320 320 90 160 220 280 400 600 100 125 200 250 300 400 500 800 94 190 200 500 41 47 94 117 LC1 V610 610 160 300 400 560 800 930 150 200 300 400 500 700 1000 1300 176 356 400 1000 81 94 188 234 LC1 V610 10 gn 10 gn 2 gn 3600 4500 - 40+ 80 - 5+ 55 - 10+ 75
Environment characteristics
Contactor type Shock resistance (1/2 sine wave = 11 ms) Vibration resistance Operating altitude Above sea level Below sea level Contacts closed Contacts open 10500 Hz Maximum Minimum Storage Operation 0.8 1.1 Uc Permissible for operation at Uc Conforming to IEC 60529 m m C C C LC1 V160 10 gn 10 gn 2 gn 3600 2500 - 40+ 80 - 5+ 55 - 10+ 75
IP 00 Any
Cable c.s.a. Key for hex. screws Tightening torque To earth Inrush Sealed
mm 2 mm N.m V VA VA
Permissible control circuit voltage Closing time (1) Opening time (1) ms
18...22
ms 95...115 95...115 95...115 (1) The closing time "C" is measured from the moment the coil supply is switched on to initial contact of the main poles. The opening time "O" is measured from the moment the coil supply is switched off to the moment the main poles separate.
5/200
Characteristics (continued)
TeSys contactors
3-pole vacuum contactors and reversing contactors
Contactor type
LC1 V160
LC1 V320
LC1 V610
EN 60947-4-1 - IEC 60947-4-1 CSA 160 160 160 130 1.2 1.6 0.18 5 1200 900 900 450 1900 320 320 320 270 1 1.5 0.15 2.5 1200 900 900 450 3800 630 630 610 540 1 1.5 0.12 2 1200 900 900 450 7300
Maximum making capacity (lrms) Maximum breaking capacity (lrms) Maximum permissible current
1600
3200
6100
A A A A A
5/201
References
TeSys contactors
3-pole vacuum contactors and reversing contactors
Power and control circuits a.c. supply
Vacuum contactors
105194
230 V 400 V 525 V 690 V 1000 V AC-3 AC-1 kW kW kW kW kW A A 45 LC1 V320 90 160 75 160 300 110 220 400 150 280 560 200 400 800 160 320 610 160 320 630 2 1 1 1 (1) 1 (1) 1 (1) LC1 V160pp LC1 V320pp LC1 V610pp
5 L3 3 L2 1 L1 5 L3 3 L2 1 L1
The reversing contactor range comprises : b for 160 A rating, a kit with set of power connections allowing assembly of the starter, b for 320 and 610 A ratings, a complete starter, ready for use.
Standard power ratings 50/60 Hz in category AC-3 Rated operational current Ie Instantaneous auxiliary contacts Control Basic Weight circuit reference (1) voltage (50/60 Hz)
LC1V6
10
KM2
ON / I /0 OFF 6 T3 4 T2
LC1V6
10
KM1
ON / I 2 T1 /0 OFF 6 T3
4 T2 2 T1
LC2 V610
LA9 V974 (1) Basic reference; add code indicating control circuit voltage. Standard control circuit voltages : Volts 50/60 Hz 110120 220240 380415 440480 550600 Item FE7 P7 V7 R7 X7 (2) Kit containing a mechanical interlock, a set of power connections and a fixing plate. To build a complete reversing contactor, order contactors LC1 V160pp separately.
5/202
gf
230 V 400 V 525 V 690 V 1000 V AC-3 AC-1 kW kW kW kW kW A A 45 90 75 160 110 220 150 280 200 400 160 320 160 320 2 1 1 LA9 V974 (2)
kg 1.200 30 30 30 36 36
160
300
400
560
800
610
630
References (continued)
TeSys contactors
3-pole vacuum contactors and reversing contactors
Power and control circuits a.c. supply
Instantaneous auxiliary contact blocks (1)
500308
Number of contacts
Auxiliary contacts
Reference
Weight
kg 2 LA1 VN11 4 1 2 1 1 2 1 LA1 VN11 LA1 VN02 LA1 VN20 LA1 VN11X (2) 0.030 0.030 0.030 0.030
50/60 Hz coils
Rated voltage V Voltage code Reference Weight kg 0.400 0.400 0.400 0.400 0.400
FE7 P7 V7 R7 X7
LX1 V160FE7 LX1 V160P7 LX1 V160V7 LX1 V160R7 LX1 V160X7
550600
(1) LC1 V160 : auxiliary contact blocks mounted at the top of the contactor, with no change to the overall dimensions. LC1 V320 or LC1 V610 : 2 auxiliary contact blocks mounted on the RH and LH side of the contactor, with no change to the overall dimensions. (2) For LC1 V160 : 1 N/C contact for the coil + 1 N/O contact.
5/203
TeSys contactors
3-pole vacuum contactors
5
Dimensions, mounting
LC1 V160
48 24
500311
168
152
151
36,5 123
36,5
24 48
LC1 V320
156 133
500312
50 35
3,5
70 2x10,5
2x8,5x19
185 222 203 191
2x8 2x8,5
9,5
130
38 48 76 170 15
159
LC1 V610
178 127 68 68
500313
2x8,5x19
222
328
356
203
2x8,5
95
32,5
68 201
68
Schemes
LC1 V160
03/NO 13/NO 21/NC 1/L1 3/L2 5/L3 A1
2/T1
4/T2
2/T1
4/T2
6/T3
6/T3
A2
A2
04
14
22
14
22
5/204
14
22
coil
34
44
52
62
04
9,5
172
15
Dimensions, mounting
LC2 V320
559 168
536047
152,4
215
11,18
107 16
63
96
41
22
54 446
463
356
5
104 241 418 616 108 63 48 54 559 112 69 165 16
562322
LC2 V610
69
41
L1
L2
L3
463 356
T1
T2
T3
199 616
68
68 112
63
5/205
Schemes
A1
5 A1
KM1
A2 2 4 6 2 4 6 A2
KM2
V 3/L2
LC2 V320
1/L1 5/L3
F1
Stop
A1 A1
(1)
KM2
3 6
KM1
A2 2 4 6 2 4 6 A2
Start
- KM1
- KM1
Start
- KM2
- KM2
- KM2 A1
- KM1 A2 - KM2 A1
- KM1 A2
5/206
Schemes (continued)
LC2 V610
1/L1 3/L2 5/L3
F1
Stop
1 3 5 1 3 A1 5 A1
(1)
KM2
3
6
KM1
A2 2 4 6 2 4 6 A2
Start
- KM1 - KM1
Start
- KM2 - KM2
- KM2
- KM1
- KM1
- KM2
A1
- KM1
A2
- KM2
A2
A1
5/207
General
Contactors
Magnetic latching contactors
b Retention of the sequence memory in automatic control equipment in the event of loss of control voltage. b Energy saving, since the source of supply to the coil does not need to supply current when the contactor is latched in the closed state. b Change of state from "Closed" to "Open" by current signal through the coil. b Unaffected by mains interference. b Utilisation of contactors beyond their breaking capacity, as operations are performed off-load. b Contactors are silent in the latched position. Operation of the electromagnet
b Refineries, power stations, excitation circuits. b Contactors remaining in the closed state for long periods. Examples: refineries, power supplies, low voltage distribution b Selective opening control.
b No unwanted opening and closing of the main power poles. b Current carrying at voltages up to 1000 Volts.
CR1 F block contactors CR1 F magnetic latching contactors are fitted with a double coil with 3 terminals comprising a latching winding and an unlatching winding. The 2 windings have a common point which can necessitate special wiring precautions when the latching supply is separate from the unlatching supply. The power supplies may be a.c. or d.c. For d.c. operation, the polarities indicated must be complied with. Operating precautions: v the 2 windings must not be supplied simultaneously, v a winding must not be supplied continuously, v supply to the coils must be via pulsed contacts. Manual opening: if the control voltage is not present, the contactor can be unlatched manually. CR1 B bar mounted contactors CR1 B magnetic latching contactors are fitted with a single coil, supplied with d.c. or with a.c. through a rectifier. Latching is obtained by direct supply of the coil in one direction of current flow. Unlatching is obtained by a reverse current, adjusted by resistors.
5/208
Selection
Contactors
Magnetic latching contactors
Selection guide for direct on-line starting of squirrel cage motors
HP 70 75 80 85 100 110 125 138 150 175 180 190 200 205 220 245 250 270
HP 75 80 85 100 110 125 136 150 175 180 190 200 205 220 245 250 270 300 340 350 380 400 410 430 450 480 500 g g g g g g g g g
HP 80 85 100 110 125 136 150 175 180 190 200 205 220 245 250 270 300 340 350 380 400 410 430 450 480 500 454 g g g g g g g g g
Rating A A 100 125 100 160 125 160 160 200 250 250 315 315 160 200 200 250 315 315 400 400
220 300 408 CR1 F500 LR9 F7379 300500 500 630 250 340 460 CR1 F500 LR9 F7381 380630 500 630 CR1 F500 LR9 F7381 380630 500 630 257 350 475 CR1 F630 LR9 F7381 380630 500 630 CR1 F630 LR9 F7381 380630 630 800 150 205 483 280 380 510 160 220 520 295 400 546 180 245 578 300 410 565 CR1 F630 LR9 F7381 380630 630 800 185 250 595 315 430 584 200 270 626 335 450 620 CR1 F630 LR9 F7381 380630 800 1000 220 g 700 355 g 635 CR1 BL33 LR2 F8383 500800 800 1000 375 g 670 400 g 710 250 g 800 425 g 760 CR1 BM33 LR2 F8383 500800 800 1000 826 445 g 790 257 g CR1 BM33 LR2 F8383 6301000 1000 1250 900 450 g 800 280 g 948 475 g 850 295 g 980 500 g 900 300 g 990 530 g 950 315 g (1) The ratings are for standard 220/230 V, 380/400 V, 415 or 440 V motors. The overload relays should preferably be set to the motor full-load current shown on the motor rating plate. For other power ratings, select the overload relay with the appropriate range; the associated contactor and fuses must have ratings equal to or immediately greater than In. (2) Reference to be completed, see page 5/218. g There are no standard power ratings for these motors.
5/209
Selection
Contactors
Magnetic latching contactors
Selection guide for utilisation category AC-3
Contactor size
660/690 V
kW HP
1000 V
kW HP
Maximum operating rate in operating cycles/hour, at rated operational power with an on-load factor = 85%: 750 for CR1 F150 to F265, 500 for CR1 F400 to F630 and 120 for CR1 B.
5/210
Selection
Contactors
Magnetic latching contactors
Selection according to required electrical durability
Use in category AC-3 (Ue y 440 V) (1) ( y 55 C) The current (Ic) in AC-3 is equal to the rated operational current (Ie) drawn by the motor.
CR1 BL, BM CR1 F150 CR1 F185 CR1 F265 CR1 F400 CR1 F500 CR1 F630
0,002 0,001 0,008 20 30 40 50 60 70 8090 100 150 200 300 400 600 800 1000 500 1500 2000 3000 4000 6000 8000 10 000 Current broken in A
CR1 BR
CR1 BP
AC-3
AC-2 AC4
Example: Asynchronous motor with P = 50 kW, Ue = 380 V, Ie = 100 A, Ic = Ie = 100 A, or asynchronous motor with P = 55 kW, Ue = 415 V, Ie = 100 A, Ic = Ie = 100 A 600 000 operating cycles required. The above selection curves show the contactor rating needed, CR1 F185.
(1) For 660 V, multiply the number of operating cycles by 0.8.
5/211
Selection
Contactors
Magnetic latching contactors
Selection guide for utilisation category AC-1 and according to required electrical durability
Increase in operational current by parallel connection of poles Apply the following coefficients to the above currents; these coefficients take into account an often unbalanced distribution of current between the poles: v 2 poles in parallel: K = 1.6 v 3 poles in parallel: K = 2.25 v 4 poles in parallel: K = 2.8
CR1 F150
CR1 F185
CR1 F265
CR1 F400
CR1 F500
CR1 F630
1 0,8
0,6 0,4
0,2
0,02
0,01
60
80
100
400 500
600 700
800
1000 1250
CR1 BP
CR1 BR
2000 2750
4000
Current broken in A
Example: Ue = 220 V - Ie = 200 A - = 40 C - Ic = Ie = 200 A 600 000 operating cycles required. The above selection curves show the contactor rating needed, CR1 F400.
(1) For 660 V, multiply the number of operating cycles by 0.8.
5/212
Selection
Contactors
Magnetic latching contactors
Selection guide for switching the primaries of 3-phase transformers
Operating conditions Maximum ambient temperature: 55 C Maximum operational voltage: 1000 V, 5060 Hz When a transformer is switched on, there is generally an initial current surge which reaches its peak value almost instantaneously and then decreases in a largely exponential manner to quickly reach its steady state value. The value of this current depends on: v the characteristics of the magnetic circuit and of the windings (cross sectional area of the core, rated inductance, number of turns, size of the windings, ...) v the performance of the magnetic laminations used (residual induction and saturation inductance), v the magnetic state of the circuit and the instantaneous value of the a.c. mains voltage at the moment of switch-on. The peak current at the moment of switch-on can reach 20 to 40 times the rated current for the various kVA power ratings in the tables below. This value is independent of the "no-load" or "on-load" state of the transformer. The peak magnetising current of the transformer must be lower than the values given in the tables below.
Contactor selection
Maximum operating rate: 120 operating cycles/hour
Contactor size Maximum permissible current peak at switch-on Maximum operational power (1) A 220230 V 380400 V 415440 V 500 V 660 V 1000 V kVA kVA kVA kVA kVA kVA CR1 F150 1700 25 50 55 65 80 100 CR1 F185 2800 40 75 80 95 120 150 CR1 F265 3500 50 90 100 110 140 200 CR1 F400 5500 75 130 140 170 200 250 CR1 F500 6800 100 170 190 225 270 375 CR1 F630 9000 140 225 250 280 315 470 CR1 BL 18 000 230 400 450 480 600 700 CR1 BM 18 000 230 400 450 480 600 700 CR1 BP 24 000 300 530 560 600 800 1000 CR1 BR 30 000 380 660 700 750 950 1200
5/213
Characteristics
TeSys contactors
Magnetic latching contactors
Contactor type
CR1 F150 Conforming to IEC 60158-1, V BS 775, 60947-4 Conforming to VDE 0110 grC V Standard version Special version Storage For operation at Uc Without derating Without derating C C m 1000 1500 TH - 60+ 80 - 15+ 70 3000 5
Environment
Rated insulation voltage (Ui)
Protective treatment
Ambient air temperature around the device Maximum operating altitude Operating positions
Pole characteristics
Number of poles Rated operational current (Ie) (Ue y 440 V) Rated operational voltage (Ue) Frequency limits (sine wave) Rated making capacity Rated breaking capacity In AC-3, y 40 C In AC-1, y 40 C In AC-4, y 40 C Up to Of the opeational current I rms I rms 220440 V 500 V 660/690 V 1000 V A A A V Hz A 3 or 4 150 250 138 1000 25200 1700 1500 1200 1100 450 1200 1200 1200 700 600 450 350 160 250 0.45 6 18 1 120 120 2 25 x 3 8 18 3 or 4 185 275 170 1000 25200 2100 1800 1600 1200 600 1500 1500 1500 920 740 500 400 200 315 0.36 12 26 1 150 150 2 25 x 3 8 18 3 or 4 265 350 245 1000 25200 2940 2450 2200 1700 800 2200 2200 2200 1230 950 620 480 315 400 0.32 22 39 1 240 240 2 32 x 4 10 35
A A A A A Permissible short time rating For 1 s from cold state, with no current A For 5 s flowing for previous 60 minutes A For 10 s at y 40 C A For 30 s A For 1 min A For 3 min A For 10 min Short-circuit protection by fuses Motor circuit AC-3 (type aM) A y 440 V AC-1 circuit (type gG, BS 88) A Average impedance per pole At lth and 50 Hz m W W
Power dissipated per pole AC-3 for the above operational currents AC-1 Connection Number of conductors Cable with lugs Cable with connector Number of bars Bar c.s.a. Bolt diameter Tightening torque
5/214
3 or 4 400 500 370 1000 25200 4500 4000 3500 3000 1200 3600 3600 3600 2400 1700 1200 1000 400 500 0.28 45 70
3 or 4 500 700 460 1000 25200 5000 5000 4500 3560 2500 4200 4200 4200 3200 2400 1500 1200 500 800 0.18 45 88
3 or 4 630 1000 560 1000 25200 6740 6300 5400 4600 3200 5050 5050 5050 4400 3400 2200 1600 630 1000 0.12 48 120
1, 2, 3 or 4 750 800 700 1000 5060 10 000 10 000 9000 8000 4000 9600 9600 7000 4800 3500 2100 1200 800 800 0.18 88 115
1, 2, 3 or 4 1000 1250 800 1000 5060 10 000 10 000 9000 8000 4000 9600 9600 8000 5200 3800 2400 1800 1200 1200 0.18 180 280
1, 2, 3 or 4 1500 2000 1250 1000 5060 15 000 15 000 12 000 9000 5000 12 000 12 000 9600 6400 5200 3600 2800 800 x 2 (1) 1000 x 2 (1) 0.13 290 520 3 100 x 5 4 x 10 35
1, 2, 3 or 4 1800 2750 1500 1000 5060 18 000 18 000 15 000 11 000 6000 15 000 15 000 12 000 8000 6300 4400 3600 1000 x 2 (1) 1200 x 2 (1) 0.09 360 680 4 100 x 10 4 x 10 35
2 2 150 240 2 2 2 2 2 30 x 5 40 x 5 60 x 5 50 x 5 80 x 5 10 10 12 4x8 4 x 10 35 35 58 21 35 (1) Paralleling of poles must be carried out only in accordance with the fuse manufacturer's recommendations.
5/215
Characteristics
TeSys contactors
Magnetic latching contactors
Contactor type
CR1 F150 a 50 or 60 Hz a 400 Hz c c low consumption Latching Unlatching In operating cycles per hour V V V V 48415 48220 48220 48220 0.851.1 Uc 0.851.1 Uc 120
CR1 F185
CR1 F265
Control voltage limits a and c Maximum operating rate at ambient temperature y 40 C Mechanical durability Average consumption 50/60 Hz
In millions of operating cycles 1 VA Latching 1-pole VA 2-pole VA 1100 1600 1650 3-pole VA 100 1600 1650 4-pole VA Unlatching 1-pole VA 2-pole VA 7.3 8 9 3-pole VA 7.3 8 9 4-pole VA 400 Hz and c Latching 1-pole VA 2-pole VA 1260 1750 1800 3-pole VA 1260 1750 1800 4-pole VA Unlatching 1-pole VA 2-pole VA 10 11 12 3-pole VA 10 11 12 4-pole W 500 500 500 c low Latching 3/4-pole consumption W 15 20 40 Unlatching 3/4-pole ms 3540 3540 4550 Average operating time Latching at Uc (1) ms 50100 50100 50100 Unlatching (1) The closing time is measured from the moment the closing coil is energised to initial contact of the main poles. The opening time is measured from the moment the opening coil is energised to the moment the main poles separate. Nota : the arcing time depends on the circuit switched by the main poles. For 3-phase applications the arcing time is usually less than 10 ms. The load is isolated from the supply after a time equal to the sum of the opening time and the arcing time.
a.c. supply Electrical durability (valid for up to 3600 operating cycles/hour) on an inductive load such as the coil of an electromagnet: making current (cos 0.7) = 10 times the power broken (cos 0.4). V 48 115 230 400 600 VA VA 120 2600 280 7000 560 960 1440 13 000 15 000 9000
5/216
CR1 F500
CR1 F630
CR1 BM
CR1 BP
CR1 BR
650 650 650 650 1100 1100 1100 1100 1450 1650 2100 1650 1650 1650 1650 1450 1650 2100 1850 1850 1850 1850 110 110 110 110 125 125 125 125 12 9.5 8 165 165 165 165 12 9.5 8 175 175 175 175 600 600 600 600 1000 1000 1000 1000 1600 1800 2300 1500 1500 1500 1500 1600 1800 2300 1700 1700 1700 1700 100 100 100 100 115 115 115 115 16 13 11 150 150 150 150 16 13 11 160 160 160 160 500 550 620 70 60 45 4075 4080 4080 100150 100150 100150 100150 50100 50100 50100 2040 2040 2040 2040 (1) The closing time is measured from the moment the closing coil is energised to initial contact of the main poles. The opening time is measured from the moment the opening coil is energised to the moment the main poles separate. Nota : the arcing time depends on the circuit switched by the main poles. For 3-phase applications the arcing time is usually less than 10 ms. The load is isolated from the supply after a time equal to the sum of the opening time and the arcing time. LAD N for contactors CR1 F 10 690 1 x 1 min; 2 x 2.5 max Operational power of contacts ZC4 GM for contactors CR1 B ZC4 GM for contactors CR1 B 20 660 2 min; 4 max a.c. supply Electrical durability (valid for up to 2400 operating cycles/hour) on an inductive load such as the coil of an electromagnet: making current (cos 0.7) = 10 times the power broken (cos 0.4). V 110 220 380 415 500 127 440 VA 2000 4000 4000 4000 3500 VA 14 000 23 000 35 000 45 000 35 000 d.c. supply Electrical durability (valid for up to 1200 operating cycles/hour) on an inductive load such as the coil of an electromagnet, without economy resistor, the time constant increasing with the load. V 110 120 440 500 W W 250 1600 250 800 230 400 200 360
5/217
References
TeSys contactors
Magnetic latching contactors
Control circuit: a.c. or d.c. supply
Rated Number operational of poles current in category AC-3 (440 V max) A 150
Weight
CR1 F1854
5
CR1 F500
CR1 BP33
275 185 350 265 500 400 700 500 1000 630 800 750 1 2 3 2 1 2 3 3 1 2 3 4 1 2 3 1250 1000 1 1 2 3 2 1 2 3 3 1 2 3 4 1 2 3 2000 1500 1 1 2 3 2 1 2 3 3 1 2 3 4 1 2 3 2750 1800 1 1 2 3 2 1 2 3 3 1 2 3 4 1 2 3 (1) Standard control circuit voltages: see page opposite. Characteristics : pages 5/228 to 5/217 Dimensions : pages 5/228 to 5/232
501614_1
501613_1
501612_1
A 250
3 4 3 4 3 4 3 4 3 4 3 4 1
2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1
CR1 F150pp CR1 F1504pp CR1 F185pp CR1 F1854pp CR1 F265pp CR1 F2654pp CR1 F400pp CR1 F4004pp CR1 F500pp CR1 F5004pp CR1 F630pp CR1 F6304pp CR1 BL31p12 CR1 BL31p21 CR1 BL31p30 CR1 BL32p12 CR1 BL32p21 CR1 BL32p30 CR1 BL33p12 CR1 BL33p21 CR1 BL33p30 CR1 BL34p12 CR1 BL34p21 CR1 BL34p30 CR1 BM31p12 CR1 BM31p21 CR1 BM31p30 CR1 BM32p12 CR1 BM32p21 CR1 BM32p30 CR1 BM33p12 CR1 BM33p21 CR1 BM33p30 CR1 BM34p12 CR1 BM34p21 CR1 BM34p30 CR1 BP31p12 CR1 BP31p21 CR1 BP31p30 CR1 BP32p12 CR1 BP32p21 CR1 BP32p30 CR1 BP33p12 CR1 BP33p21 CR1 BP33p30 CR1 BP34p12 CR1 BP34p21 CR1 BP34p30 CR1 BR31p12 CR1 BR31p21 CR1 BR31p30 CR1 BR32p12 CR1 BR32p21 CR1 BR32p30 CR1 BR33p12 CR1 BR33p21 CR1 BR33p30 CR1 BR34p12 CR1 BR34p21 CR1 BR34p30
kg 3.500 3.800 4.600 5.400 7.400 8.500 9.100 10.200 11.300 12.900 18.600 21.500 32.000 32.000 32.000 45.000 45.000 45.000 58.000 58.000 58.000 72.000 72.000 72.000 31.000 31.000 31.000 44.000 44.000 44.000 57.000 57.000 57.000 71.000 71.000 71.000 41.000 41.000 41.000 65.000 65.000 65.000 94.000 94.000 94.000 120.000 120.000 120.000 52.000 52.000 52.000 85.000 85.000 85.000 129.000 129.000 129.000 160.000 160.000 160.000
5/218
References
TeSys contactors
Magnetic latching contactors
Accessories
Instantaneous auxiliary contacts Time delay auxiliary contacts Contact blocks with protected terminals for 3-pole contactors (for mounting on contactors with closed arc chamber) Power terminal protection shrouds LAD N
For use on
Reference
CR1 CR1 CR1 CR1 CR1 CR1 CR1 CR1 CR1 CR1
F150 and F185 F265 to F500 F630 F1504 and F1854 F2654 to F5004 F6304
LA9 F702 LA9 F703 LA9 F704 LA9 F707 LA9 F708 LA9 F709
501616_1
LA9 F70p
501618_1
EZ2 LB0601
5/219
Mounting
TeSys contactors
Magnetic latching contactors
Components for assembling reversing contactors and changeover contactor pairs CR1 F Horizontally or vertically mounted
Horizontally mounted
Mechanical interlocks
Reversers assembled using 2 contactors of identical rating, type: CR1 F150 CR1 F185 CR1 F265 CR1 F400 CR1 F500 CR1 F630 LA9 F p970
A1
A1
A2 E1
A2 E1
A2 E1
A1
4 L2
L1
Vertically mounted
Mechanical interlocks
Reversers assembled using 2 contactors of identical rating, type: CR1 F150 CR1 F185 CR1 F265 CR1 F400 CR1 F500 CR1 F630 LA9 FF4F LA9 FG4G Assembly A LA9 FH4H LA9 FJ4J LA9 FK4K LA9 FL4L Assembly C
Reversers assembled using 2 contactors of different ratings, type: CR1 F150 CR1 F185 CR1 F265 CR1 F400 CR1 F500 CR1 F630
LA9 FG4F
Assembly A
LA9 FH4F LA9 FJ4F LA9 FK4F LA9 FL4F LA9 FH4G LA9 FJ4G LA9 FK4G LA9 FL4G
Assembly B
LA9 FJ4H LA9 FK4H LA9 FL4H LA9 FK4J LA9 FL4J LA9 FK4K
Assembly C
LA9 F p4p4p
CR1 F500
F150 F185 F265 F400 F500 F630 F150 F185 F265 F400 F500 F630 F150 F185 F265 F400 F500 F630
Warning: the contactor ratings must be in decreasing size from top to bottom.
CR1 F265
CR1 F185
5/220
L3
References
TeSys contactors
Magnetic latching contactors
Components for assembling reversing contactors and changeover contactor pairs CR1 F
Horizontally mounted
CR1 CR1 CR1 CR1 CR1 CR1 CR1 CR1 CR1 CR1 CR1 CR1 F150 F185 F265 F400 F500 F630 F150 F185 F265 F400 F500 F630 F1504 F1854 F2654 F4004 F5004 F6304 F1504 F1854 F2654 F4004 F5004 F6304 LA9 FF976 LA9 FG976 LA9 FH976 LA9 FJ976 LA9 FK976 LA9 FL976 (2) (2) (2) (2) (2) (2) LA9 FF982 LA9 FG982 LA9 FH982 LA9 FJ982 LA9 FK982 LA9 FL982 (2) (2) (2) (2) (2) (2) LA9 LA9 LA9 LA9 LA9 LA9 LA9 LA9 LA9 LA9 LA9 LA9 LA9 LA9 LA9 LA9 LA9 LA9 LA9 LA9 LA9 LA9 LA9 LA9 FF970 FG970 FJ970 FJ970 FJ970 FL970 FF4F FG4G FH4H FJ4J FK4K FL4L FF970 FG970 FJ970 FJ970 FJ970 FL970 FF4F FG4G FH4H FJ4J FK4K FL4L
Vertically mounted
Horizontally mounted
CR1 CR1 CR1 CR1 CR1 CR1 CR1 CR1 CR1 CR1 CR1 CR1
Vertically mounted
The contactor ratings must be in decreasing size from top to bottom. (1) A 3-pole reversing contactor for motor control can be converted into a 3-pole changeover contactor pair by removing the upper connecting links. (2) All power connections are to be made by the customer. (3) With identical or different number of poles. Power connections to be made by the customer. (4) Complete the reference by replacing the first dot with the code for the upper contactor, the second dot with the code for the middle contactor and the third dot with the code for the bottom contactor. Contactors CR1 F150 CR1 F185 CR1 F265 CR1 F400 CR1 F500 CR1 F630 Code F G H J K L Example: mechanical interlock for reversing contactor made up of 3 different contactors: CR1 F500 top, CR1 F26 middle and CR1 F185 bottom: LA9 FK4H4G.
5/221
References
TeSys contactors
Magnetic latching contactors
Coils for contactors CR1 F
Standard coils
Usual voltages 50400 Hz 50 Hz, 60 Hz or c V V 48 110 127 208 220/230 240 380/400 415
501470_1
Resistance of winding at = 20 C Latching Unlatching 1.98 9.35 11.61 23.50 37.55 45.16 114.10 139.50 230.8 1453 1788 4098 5139 6544 12 447 16 717
Reference
kg LX0 LX0 LX0 LX0 LX0 LX0 LX0 LX0 FF005 FF006 FF007 FF020 FF008 FF009 FF010 FF011 E7 F7 G7 L7 M7 U7 Q7 N7 0.440 0.440 0.440 0.440 0.440 0.440 0.440 0.440
5/222
References (continued)
TeSys contactors
Magnetic latching contactors
Coils for contactors CR1 F
Special coils
Coils with two windings with common point, allowing the use of two separate power sources for latching and unlatching.
501472_1
Reference
5/223
References
TeSys contactors
Magnetic latching contactors
Coils for contactors CR1 B
Coils with TH treatment (associated accessories, see page opposite) Add suffix TH to the references selected above. Example: WB1 KB140TH.
5/224
References (continued)
TeSys contactors
Magnetic latching contactors
Coils for contactors CR1 B
(1) Automatic coil cut-out contact (3) Nb Reference Rectifier (4) Reference
R1
501474_1
Reference
Reference
DR2 SC0068 DR2 SC0068 DR2 SC0220 DR2 SC0270 DR2 SC0330 DR2 SC0470 DR2 SC1000
DR2 SC0047 DR2 SC0068 DR2 SC0180 DR2 SC0220 DR2 SC0270 DR2 SC0470 DR2 SC0470
2 2 2 2 3 3 3
WB1 KB138
ZC4 GM2 ZC4 GM8 ZC4 GM2 ZC4 GM8 ZC4 GM2 ZC4 GM8 ZC4 GM2 ZC4 GM8 ZC4 GM2 ZC4 GM8 ZC4 GM2 ZC4 GM8 ZC4 GM2 ZC4 GM8
or or or or or or or
501476_1
DR2-SC0680 470
27 33 56 120
DR2 SC0027 DR2 SC0033 DR2 SC0056 DR2 SC0120 DR2 SC0150 DR2 SC0220 DR2 SC0390 DR2 SC0470
1 1 1 1 1 1 1 1
PR4 FB0014 PR4 FB0012 PR4 FB0010 PR4 FB0008 PR4 FB0007 PR4 FB0007 PR4 FB0006 PR4 FB0005
DR5 TE1U DR5 TE1U DR5 TE1U DR5 TE1U DR5 TE1S DR5 TE1S
WB1 KB124 WB1 KB122 WB1 KB136 WB1 KB139 DR5 TE1U
DR2-SC0180 150 DR2 SC0270 DR2 SC0390 DR2 SC0560 220 390 470
(1) For connections, see page 5/235. (2) Weight of resistors DR2 SCpppp : 0.030 kg. (3) Weight of automatic coil cut-out contacts: ZC4 GMp : 0.030 kg and PR4 FB00pp : 0.600 kg. (4) Weight of rectifier DR5 TE1p : 0.100 kg. The rectifier is for use on a.c. only.
5/225
References
TeSys contactors
Magnetic latching contactors
References
501478_1
For contactor 3-pole CR1 F150 CR1 F185 CR1 F265 CR1 F400 CR1 F500
Reference LA5 FF431 LA5 FG431 LA5 FH431 LA5 F400803 LA5 F500803 LA5 F630803 LA5 FF441 LA5 FG441 LA5 FH441 LA5 F400804 LA5 F500804 LA5 F630804 LA5 F15050 LA5 F18550 LA5 F26550 LA5 F40050 LA5 F50050 LA5 F63050 LA5 F150450 LA5 F185450 LA5 F265450 LA5 F400450 LA5 F500450 LA5 F630450
Weight kg 0.270 0.350 0.660 0.660 0.660 0.660 0.360 0.465 0.880 0.465 0.465 0.465 0.490 0.670 0.920 1.300 1.850 3.150 0.660 0.910 1.220 1.740 2.500 4.200
LA5 FG431 CR1 F630 4-pole CR1 F1504 CR1 F1854 CR1 F2654 CR1 F4004 CR1 F5004 CR1 F6304
501479_1
Arc chambers
3-pole
CR1 F150 CR1 F185 CR1 F265 CR1 F400 CR1 F500 CR1 F630
4-pole
LA5 F40050
(1) Set containing the following (per pole): 2 fixed contacts, 1 moving contact , 2 deflectors, 1 back-plate, clamping screws and washers.
5/226
References (continued)
TeSys contactors
Magnetic latching contactors
References (continued)
Description
501480_1
Weight kg 0.420
CR1 BM CR1 BP PA1 LB80 (PA1 LB76 + PA1 LB75) CR1 BR Description Moving contact only (for one finger) Fixed contact only (for one finger) Blow-out horn only (for 1 finger) Arc chambers (for a single pole) PA1 LB89 For contactors All ratings All ratings All ratings CR1 BL CR1 BM ZC4 GM1 CR1 BP CR1 BR Auxiliary contact blocks All ratings All ratings All ratings All ratings N/C pole for automatic cut-out coil Set of moving and fixed contacts for N/C pole Arc chamber for N/C pole Electromagnet Description PA1 LB50 Return springs for moving part of electromagnet N/O pole springs All ratings All ratings All ratings All ratings For contactors CR1 B (1 pole) CR1 B (2, 3 or 4 poles) CR1 BL, BM or BP CR1 BR
1 2 3 Composition 1 N/O contact - normal 1 N/C contact - normal 1 N/O contact - gold flashed 1 N/C contact - gold flashed No. of parts required 1 2 1 per pole 1 per pole
PA1 LB80 PA1 LB80 PA1 LB80 Reference PA1 LB75 PA1 LB76 PA1 LB89 PA1 LB50 PA1 LB50 PA1 PB50 PA1 RB50 ZC4 GM1 ZC4 GM2 ZC4 GM9 ZC4 GM8 PR4 FB00pp (1) PV1 FA80 PN1 FB50 ET1 KB50 Reference DV1 RT292 DV1 RT292 DV1 RC201 DV1 RC155
0.420 0.420 0.420 Weight kg 0.220 0.200 0.120 3.700 3.700 6.200 8.500 0.030 0.030 0.030 0.030 0.600 0.035 0.220 10.600 Weight kg 0.050 0.050 0.020 0.020
501481_1
501483_1
501482_1
501484_1
PR4 FB004pp
5/227
Dimensions
TeSys contactors
Magnetic latching contactors CR1 F
S1
(1)
=
3x6,5 = =
X1
b b2
b1
J J1
= X1 = =
Z
G1 G
= Y Q P a P Q1 f
23,5
G G1
L c
CR1
P a
Q1 f
CR1
F150 F185 F265 3P 4P 3P 4P 3P 4P a 163.5 201.5 168.5 208.5 201.5 244.5 b 170 170 174 174 203 203 b1 137 137 137 137 145 145 b2 301 301 305 305 370 370 c 171 171 181 181 213 213 f 131 131 130 130 147 147 G 106 143 111 151 142 190 G1 80 80 80 80 96 96 J 106 106 106 106 106 106 J1 120 120 120 120 120 120 L 107 107 113.5 113.5 141 141 M 150 150 154 154 178 178 P 40 40 40 40 48 48 Q 26 26 29 29 39 34 Q1 57.5 55.5 59.5 59.5 66.5 66.5 S 20 20 20 20 25 25 S1 27 27 34 34 38 38 Y 44 44 38.5 30.5 30.5 21.5 Z 13.5 13.5 13.5 13.5 15.5 15.5 f = minimum distance required for coil removal. X1: Minimum electrical clearance according to operational voltage and breaking capacity. Voltage in V 200500 CR1 F150 10 CR1 F185 10 CR1 F265 10 (1) Power terminal protection shroud. 6601000 15 15 15
F400 3P a 213 G min. 66 b 206 b2 375 c 219 f 146 G supplied 80 G max. 102 G1 supplied 170 G1 min. 156 G1 max. 192 J 12 L 145 M 181 P 48 Q 43 Q1 74 S 25
4P 261 66 206 375 219 146 80 150 170 156 240 60 145 181 48 43 74 25
F500 3P 233 66 238 400 232 150 80 120 170 156 210 32 146 208 55 47 77 30
4P 288 66 238 400 232 150 140 175 230 156 265 27 146 208 55 47 77 30
f = minimum distance required for coil removal. X1: Minimum electrical clearance according to operational voltage and breaking capacity. Voltage in V 200500 6601000 CR1 F400 15 20 CR1 F500 15 20
CR1 F630
72 40 64 6xM12x45 = 4x10,5 =
(1)
J1
CR1 F630 3P 4P a 309 389 G supplied 180 240 G min. 100 150 G max. 195 275 J1 61 81 Q 60 60 Q1 89 89 X1: Min. electrical clearance according to operational voltage and breaking capacity. Voltage in V X1 200500 20 6901000 30 (1) Power terminal protection shroud. (2) Minimum distance required for coil removal.
X1
264
X1
5/228
180
120 180
Mounting
TeSys contactors
Magnetic latching contactors CR1 F
CR1 F150F265
Panel mounted On pre-slotted mounting plate AM1 PA, PB, PC On rails DZ5 MB on 120 mm centres
(1)
3x6,5 =
DZ5 MF5
110
AF1 EA6
110
120
= J c
CR1 c F150 3P 171 4P 171 G 3P 80 4P 80 J 3P 26.5 4P 45 J1 3P 57 4P 75.5 (1) Power terminal protection
= G J1 c c
F150 171 171 80 80 F185 181 181 80 80 F265 213 213 96 96 CR1 c G
15
F150 171 171 80 80 F185 181 181 80 80 F265 213 213 96 96
CR1 c G
3P 4P 3P 4P
3P 4P 3P 4P
CR1 F150F650
On 2 notched uprights AM1 ECppp
110
AM1 EC200
5
AF1 CD081+ AF1 VC820
(1)
AF1 CD061
110
120
10,5
25
G AM1 EC200
G AM1 EC200 G3
35
G1 G2
CR1 c
F150 F185 F265 F400 F500 F630 3P 171 181 213 213 226 250 4P 171 181 213 213 226 250 G (M6) 3P 80 80 96 4P 80 80 96 G1 ( 8.5) 3P 80 80 4P 80 140 G2 ( 10.5) 3P 180 4P 240 (1) AF1 CDppp or AF1 VAppp. (2) This AM1 EC200 upright is required when G2 or G3 is greater than 700 mm (please consult your Regional Sales Office).
180
M6
8,5
5/229
Mounting (continued)
TeSys contactors
Magnetic latching contactors CR1 F
3x6,5
P1
3x6,5 =
8x8,5 (1)
P1
110/120
= J1 G1
= J a
= G1
= J1
J1 J3
G G1
J J2 a
G G1
J1 J3
2 x CR1 a 3P 4P b 3P 4P G1 3P 4P J 3P 4P J1 3P 4P P1 3P 4P
F265 425 521 203 203 96 96 109 157 61.5 85.5 100 100
2 x CR1 a
F400 446 542 206 206 80 80 170 170 157 157 64.5 112.5 67 67 19.5 67.5 107 107
F630 636 796 304 304 180 240 139 139 68.5 68.5 137 137
5/230
Mounting (continued)
TeSys contactors
Magnetic latching contactors CR1 F
Reversing contactors
Vertically mounted with mechanical interlock LA9 Fppp. 2 contactors CR1 F of identical or different ratings (CR1 F150F630), see pages 5/220 and 5/221. Assembly A Assembly B
Assembly C
J3
80
(1) (3) = =
H
G5
G1
12,5 (5) (1) F330 }120 F265 F400 F500 180 F630
G5
G1
= =
120
= =
(4)
J4 80 J2 J4 80 J2 9 12,5 G4 G2 J2
(1) Mechanical interlock shaft. (2) For assembly of contactors of different ratings only. (3) 3 x 6.5 mm for CR1 F150F265. (4) 3 x 6.5 mm for CR1 F265. (5) Mechanical interlock guide bracket. (6) 4 x 8.5 mm for CR1 F400, F500 or 4 x 10.5 mm. Assembly type A B LA9 F F4F G4F G4G H4F J4F K4F G1 3P 96 80 80 4P 96 80 140 G2 3P 4P G3 3P 0 3 0 21 45 45 4P 0 4 0 27 26 26 G4 3P 4P G5 3P 60 83 83 4P 83 83 83 H min. 200 210 220 240 250 270 max. 310 300 310 380 380 380 H1 min. 80 90 100 110 80 100 max. 190 180 190 250 210 210 J1 3P 133 134 134 149.5 137 157 4P 145 146 146 164.5 185 212 J2 3P 133 133 134 183 133 183 4P 145 145 146 145 145 145 J3 3P 48.5 53 53 4P 67 73 73 J4 3P 48.5 54 53 48.5 48.5 48.5 4P 67 69 73 67 67 67 (7) In this case, G4 is greater than G5.
180
(1)
(3) =
(1) (5)
(6)
(1)
(3)
H1
H1
G3 (2)
H1
J1
9 G3(2) J1
(4)
G3(2)
J1
(6)
120
(6)
5
L4F 180 240 35 17 74 74 310 380 140 210 241 321 133 145 48.5 67 H4G 96 96 19 23 60 83 250 380 120 250 149.5 164.5 134 146 53 73 J4G 80 80 42 22 83 83 250 380 90 220 137 185 134 146 53 73 K4G 80 140 42 22 83 83 270 380 110 220 157 212 134 146 53 73 L4G 180 240 33 13 74 74 310 380 150 220 241 321 134 146 53 73 C H4H 96 96 96 96 0 0 60 83 60 83 250 380 130 260 149.5 164.5 142.5 164.5 J4H 80 80 96 96 23 0 60 83 83 83 260 380 110 230 137 185 149.5 164.5 K4H 80 140 96 96 23 0 60 83 83 83 280 380 130 230 157 212 149.5 164.5 L4H 180 240 96 96 14 9 (7) 60 83 74 74 330 380 170 220 24 321 149.5 164.5 J4J 80 80 80 80 0 0 83 83 83 83 260 380 60 200 137 185 137 185 K4J 80 140 80 80 0 0 83 83 83 83 280 380 100 200 157 212 137 185 L4J 180 240 80 80 9 (7) 9 (7) 83 83 74 74 325 380 140 195 241 321 137 185 K4K 80 140 80 140 0 0 83 83 83 83 300 380 120 200 157 212 157 212 L4K 180 240 80 140 9 (7) 9 (7) 83 83 74 74 345 380 160 195 244 321 157 212 L4L 180 240 180 240 0 0 74 74 74 74 380 380 200 200 241 321 241 312
5/231
Dimensions
TeSys contactors
Magnetic latching contactors CR1 B
Contactors CR1 B
Common side view
4-pole
185 R
15 365
15
15
c 85 b c
260
44 N 30 15
P M L
Q1 30 30
P M1
51 M2 L
Q1 30
CR1 BL 1P 2P 50 50 59 59 16 16 345 445 285 385 121 121 100 100 100 100 122 122 10 10 30 30 9 9 CR1 BM 1P 2P 63 63 55 55 20 20 345 445 285 385 125 125 100 100 100 100 157 157 17 17 30 30 11 11 CR1 BP 1P 2P 100 100 55 55 20 20 385 540 325 480 125 125 150 150 110 110 173 173 20 20 60 60 11 11 CR1 BR 1P 2P 125 125 50 50 25 25 445 635 385 575 130 130 195 195 123 123 173 173 20 20 60 60 11 11
a b c L M M1 M2 N P Q1 R S T
X2
X1
Mechanical interlock for assembly of vertically mounted reversing contactors EZ2 LB0601
A = (E112) 488
E = 600
5/232
Adjustment characteristics
TeSys contactors
5
501391_1
Complete pole
Adjustment of pick-up travel and pull-in travel
1
E e
2 3
1 2 3 4
F
3
1 2 3 4 5
Fixed contact Moving contact Pull-in gap adjustment Adjustment of application force Pole spring
5
4 5
F
2
1 2 3 4 5
Fixed contact Moving contact Opening gap adjustment Adjustment of application force Pole spring
3 4 5
(1) Each pole has 2 contacts: the force must be applied evenly to each of these contacts. (2) Each pole has 3 contacts: the force must be applied evenly to each of these contacts. Selection : pages 5/207 to 5/211 Characteristics : pages 5/214 to 5/217 References : pages 5/218 to 5/227 Schemes : pages 5/234 and 5/235
5/233
Schemes
TeSys contactors
Magnetic latching contactors CR1 F
Contactors CR1 F
3-pole
3/L2 5/L3 1/L1 A1
4-pole
3/L2 A1 1/L1 5/L3 T3/6 7/L4 T4/8
A2 E1
T1/2
T2/4
T3/6
A2 E1
T1/2
T2/4
62
64
52
44 (93)
42 (91)
54
53/NO
87/NO
53/NO 54
61/NC
54
62
76
75/NC
88
82
54
52
72
62
72
54
64
74
84
62
82
22
14
32
44
32
42
54
22
14
32
Front mounting add-on contact blocks - Dust and damp protected instantaneous auxiliary contacts (References : page 5/111)
53/NO
63/NO
53/NO
63/NO
53/NO
83/NO
53/NO
63/NO
73/NO
64
74
62
54
64
54
64
54
84
54
74
73/NO
61/NC
56
56
68
58
66
68
A1
84
83/NO
44
64
A1
Horizontally mounted
A1
A2 E1
A2 E1
A2 E1
L1
L2
L3
A1
A2 E1
A2 E1
A1
L3 L2 L1 3 1 5 3 A1 A1 1 5 7
N L3 L2 L1
A2 E1
A2 E1
2/L1
2/L2
2/L3
2/L1
2/L2
2/L3
5/234
2N
A2 E1
A1
62
61/NC
2 N/O + 2 N/C of which 1 N/O + 1 N/C make before break LAD C22
54
62
54
62
Schemes (continued)
TeSys contactors
Magnetic latching contactors
Contactors CR1 B
CR1 Bp31p12
A1
CR1 Bp31p30
A1
A2
A2
CR1 Bp32p12
A1
CR1 Bp32p30
A1
A2
A2
CR1 Bp33p12
A1
CR1 Bp33p30
A1
A2
CR1 Bp34p12
A1
A2
CR1 Bp34p30
A1
A2
A2
Wiring schemes
Contactors CR1 F and CR1 B Contactors CR1 F with thermal overload relay
1 L1 3 L2 5 L3 KM1:5
Connectors CR1 B
KM1:1 KM1:5
KM1 2 4 6 97 95
A2
A2
A2
A2
13
21
F1 2 4 6
S2
F1 A1 96
13
13
22
14
14
R1
KM1
A2
KM1:1
(1) automatic coil cut-out contact ZC4 GM or PR4 FB00pp S1: latching pushbutton S2: unlatching pushbutton
A1
CR1
14
M 3c
S1
R2
KM1
13 A2
A1 E1
14
13
S1
KM1
98
97
95 2
F1 96 98
S2
KM1
(1)
14
A1
a()/c
Switch control
A2 E1
a(+)/c
A2
CR1
Start/Stop
Unlatching winding
A1
E1
A2 E1
CR1
a()/c
a(+)/c
5/235
Selection guide
Modular equipment
Applications
Control of lighting, heating, hot water systems, ventilation systems and small motors
Functions
Dual tariffcontactors
Rating
1663 A
1663 A
13
14
Device type
GC
GY
Pages
5/246
5/260
5/236
Control of lighting, heating, hot water systems, ventilation systems and small motors
Fuse protection
Impulse relays
16 A
2580 A
Up to 125 A
0,132 A
2.5
18
2.5
GF 16
VVD, VVE
DF6, GK1
GV2 M
5/250
4/26
3/45
5/237
Presentation, standards
Modular equipment
5
533704
Presentation
GC contactors are designed for use in modular panels and enclosures. These contactors feature: b Easy installation v quick clip-on fixing and locking onto 35 mm omega rail, v easy connection by means of ready-to-tighten, captive, pozidrive screw terminals. b Compact size All units have a common depth of 60 mm and width in modules of 17.5 mm (width of one module: 17.5 mm). b v v v v User safety use of materials conforming to strictest fire safety standards, live parts protected against direct finger contact, completely safe operation, state indication on front panel.
GC 25
Standards
This range of modular contactors has been designed taking into account the requirements of international standard IEC 61095. This standard is specific to Electromagnetic contactors for domestic and similar use. It has very strict requirements, meeting the expectations of users, with regard to the safety of equipment and persons in premises and areas accessible to the public. Conformity with this standard makes it possible to obtain the following quality labels without the need for additional tests: NF-USE, VDE, CEBEC, etc. Applications GC modular contactors are designed for switching all single-phase, 3-phase or 4-phase loads up to 100 A. Power switching These contactors have multiple applications in industrial, agricultural and commercial premises, hospitals and the home, i.e. wherever switching of a specific supply is required: b lighting, b heating, b ventilation, b motorised shutters or gates.
5/238
Setting-up precautions
Modular equipment
5
Setting-up precautions
The contactor controls must be bounce free. If not, connect a coil suppression block 1 (GAP 21, 22 or 23) across the coil terminals y 250 V. When several contactors which operate at the same time are mounted side by side, a GAC 5 ventilation 1/2 module 2 must be fitted every 2 contactors.
It is advisable to mount electronic units at the bottom of the modular panel and to separate them from electromechanical units by a space 3 equal to one module, or by 2 ventilation 1/2 modules (GAC 5).
3
Derating of contactors mounted in a modular enclosure if the temperature within the enclosure is > 40 C
Contactor rating 40 C 16 A 16 A 25 A 25 A 40 A 40 A 63 A 63 A 100 A 100 A (1) Ventilation 1/2 module must be fitted 50 14 22 36 57 87 C A A A A A 60 13 20 32 50 80 C (1) A A A A A
5/239
Modular equipment
5
Modular contactors
The maximum number of lamps which can be operated per phase is equal to the number of lamps in the single phase 230 V table divided by 3.
230V
The maximum number of lamps which can be operated per phase is equal to the total number of lamps in the singlephase 230 V table.
230V
With series correction 2 x 18 2 x 36 2 x 58 2 x 80 2 x 140 0.26 0.48 0.78 0.96 1.3 3.5 4.5 7 9 18 30 46 80 123 17 25 43 67 10 16 27 42 9 13 22 34 6 10 16 25
Contactor rating 16 25 40 63 A A A A
High pressure mercury vapour lamps Non corrected P (W) IB (A) C (F) 50 80 125 250 400 700 0.6 0.8 1.15 2.15 3.25 5.4 With parallel correction 50 80 125 250 400 700 1000 0.35 0.50 0.7 1.5 2.4 4 5.7 7 8 10 18 25 40 60 1 3 5 Contactor rating 16 25 40 63 A A A A
Maximum 15 10 8 4 2 1 10 9 9 4 3 2 number 20 15 10 6 4 2 15 13 10 6 4 2 of lamps 34 27 20 10 6 4 28 25 20 11 8 5 53 40 28 15 10 6 43 38 30 17 12 7 IB : value of current drawn by each lamp at its rated voltage. C : unit capacitance for each lamp. IB and C correspond to values normally quoted by lamp manufacturers
5/240
Modular equipment
5
Modular contactors
High pressure sodium vapour lamps Non corrected P (W) IB (A) C (F) 70 1 150 250 400 1000 1.8 3 4.4 10.3 4 7 13 18 2 4 8 11 1 3 5 8 1 2 3 With parallel correction 70 150 250 400 1000 0.6 0.7 1.5 2.5 6 12 20 32 45 100 6 9 18 25 6 9 18 25 2 3 6 9 2 4 8 12 1 2 4 6 Contactor rating 16 25 40 63 A A A A
Metal iodine or halogen vapour lamps Non corrected P (W) IB (A) C (F) 35 70 150 250 400 1000 0.3 0.5 1 1.5 2.5 6 16 24 42 64 8 12 20 32 5 8 14 21 3 5 8 13 1 2 4 5 With parallel correction 39 70 150 250 400 1000 2000 0.3 0.5 1 1.5 2.5 6 5.5 6 12 20 32 45 85 60 12 18 31 50 6 9 16 25 4 6 10 15 3 4 7 10 2 3 5 7 1 3 4 1 2 3 5 Contactor rating 16 25 40 63 A A A A
P (W) IB (A)
60 75 100 150 200 300 0.26 0.32 0.44 0.65 0.87 1.3 25 38 70 100 19 28 50 73 12 18 35 50 10 14 26 37 7 10 18 25
P (W) IB (A)
Maximum 9 8 6 4 of lamps 14 12 9 6 27 23 18 13 40 35 27 19 IB : value of current drawn by each lamp at its rated voltage. C : unit capacitance for each lamp. IB and C correspond to values normally quoted by lamp manufacturers Characteristics : pages 5/244 and 5/245 References : pages 5/246 and 5/247 Dimensions, schemes : pages 5/248 and 5/249
5/241
Modular equipment
5
Modular contactors
Heating (AC-7a)
Single-phase, 2-pole switching
3-phase switching
Heating by resistive elements or by infra-red radiators, convectors or radiators, heating ducts, industrial furnaces. The current peak between the hot and cold states must not exceed 2 to 3 In at the moment of switch-on. Contactor selection according to power and required electrical life
Electrical durability (in operating cycles) Maximum power (kW) 100 x 103 150 x 103 200 x 10 3 500 x 103 10 6 3.5 3 2.2 1 0.8 5.4 8.6 13.6 21.6 3-phase switching 400 V (3-pole) 10 16 26 41 64.8 4.6 7.4 11.6 18.4 9 14 22 35 55.2 3.5 5.6 8.8 14 6.5 10 17 26.5 42 1.6 2.6 4 6.4 3.2 5 7.5 12 19.2 1.2 1.9 3 4.8 2.2 3.5 6 9 14.4 Contactor rating 16 A 25 A 40 A 63 A 100 A 16 A 25 A 40 A 63 A 100 A
5/242
Modular equipment
5
Modular contactors
Motor control
M
L2
V
L2 L3
2.2 4 7.5 11
5/243
Characteristics
Modular equipment
Standard contactors, type GC
Contactor type
GC16 Conforming to IEC 61095 Conforming to VDE 0110 V V kV 500 500 4 in enclosure
GC25
GC40
GC63
GC100
Environment
Rated insulation voltage (Ui) Rated impulse withstand voltage (Uimp) Conforming to standards Product certifications Degree of protection Protective treatment Ambient air temperature around the device Maximum operating altitude Operating positions Shock resistance 1/2 sine wave = 10 ms Vibration resistance 5300 Hz Flame resistance Conforming to VDE 0106 Standard version Storage Operation Without derating Without derating Contactor open Contactor closed Contactor open Contactor closed C C m
IEC 61095, VDE 0637-3 and IEC 60947-5 for auxiliary contacts NF- USE, VDE, CEBEC, VE Protection against direct finger contact (IP 20 open, IP 40 in enclosure) TC - 40+ 70 - 5+ 50 (0.851.1 Uc) 3000 30 in relation to normal vertical mounting plane 10 gn 15 gn 2 gn 3 gn Conforming to IEC 61095
Pole characteristics
Number of poles Rated operational current (Ie) (Ue y 440 V) Rated operational voltage (Ue) Frequency limits Conventional thermal current (lth) Rated breaking and making capacity Permissible short time rating no current flowing for preceding 15 minutes with y 40 C Short-circuit protection by fuse or circuit breaker U y 440 V Average impedance per pole Power dissipated per pole Maximum cabling c.s.a. In AC-7a (heating) In AC-7b (motor control) Up to Of the operating current y 50 C Conforming to IEC 61095 (AC-7b) I rms 400 V 3-phase For 10 s For 30 s gl fuse Circuit-breaker I2t 230 V (at 3 kA rms 400 V prospective) At lth and 50 Hz A A V Hz A A
2, 3 or 4 16 5 25 8.5 40 15 63 25 100
250 two-pole contactors, 415 three and four-pole contactors 400 16 40 25 68 40 120 63 200 100
For the above operational currents Flexible cable 1 conductor without cable end 2 conductors Flexible cable with cable end 1 conductor 2 conductors
Solid cable 1 conductor without cable end 2 conductors Tightening torque Power circuit connections
5/244
Characteristics (continued)
Modular equipment
Standard contactors, type GC
Contactor type
GC100 4-pole
VA VA W ms ms
Mechanical durability Maximum operating rate at ambient temperature y 50 C Maximum Flexible cable cabling c.s.a. without cable end Flexible cable with cable end Solid cable without cable end Tightening torque
mm 2 mm 2 mm 2
N.m
1.4
Conventional thermal current (Ith) Mechanical durability Maximum cabling c.s.a. Tightening torque
5/245
References
Modular equipment
Standard contactors, type GC
Sold in lots of
Weight
GC 2520
1 2 3 4 1 2
1 2
1 1 2 2 1 2
12 12 6 6 12 6
25
533710
1 2 3 4 1 2
1 2 2 4
1 1 2 2 1 2 1 2
12 12 6 6 12 6 12 6
40
GC 4040
5
63
2 3 4 1 2
1 2 2 4
2 3 3 2 3 2 3
6 4 4 6 4 6 4
2 3 4 1 2
1 2 2 4
2 3 3 2 3 2 3
6 4 4 6 4 6 4
100
2 4
3 6
4 2
GC 10020pp GC 10040pp
0.680 0.780
GC 10020
control circuit voltages (for other voltages, please consult your Regional Sales 12 J5 J6 24 B5 B6 48 E5 E6 110 F5 F6 220/240 M5 M6
5/246
References (continued)
Modular equipment
Standard contactors, type GC
533715
GAC 05pp
533715
GAC 0531
0.016
GAC 0511
0.016
Accessories
Description For use on Number Operational Sold in contactor of voltage lots of modules V 1 1248 1 Unit reference Weight
GAP 2p
GAP 21
kg 0.090
48127
GAP 22
0.090
220240
GAP 23
0.090
Ventilation 1/2 module Clips onto 5 rail Cover plates GAC 5 GA1 Cp
1/2
10
GAC 5
0.015
5
1/2 10 GA1 C7 0.001 1 10 GA1 C6 0.001
Set of sealable terminal covers (10 top parts + 10 bottom parts) GW 254 GW 63p
GW 254
0.040
GW 632
0.040
GW 634
0.050
5/247
Dimensions
Modular equipment
Standard contactors, type GC
Dimensions
Contactors
Common side view GC 1610, 1611, 1620 GC 2502, 2510, 2511, 2520 1 module GC 1622, 1640 GC 2504, 2522, 2530, 2540 2 modules
44,4
81
43,7 60 65
17,5
35
44,4
81
43,7 60 65
35
52,5
GC 10020 3 modules
GC 10040 6 modules
44,4
43,7 60 65
81
54
108
5/248
Modular equipment
5
Dimensions
Auxiliary contacts
GAC 0511, 0531 and 0521
44,4
43,7 60 65
8,75 12,75
43,7 60 65
17,5
Cover plates
GA1 C6 GA1 C7
44
44,4
81
81
67
11,5
18
11,5
65
54
54
Schemes
Contactors
GC pp10
A1 1
GC pp20
A1 1 3
GC pp30
A1 1 3 5
GC pp40
A1 1 3 5 6 R5 R6 7 R8 R7 8
2 R1 R2
A2
A2
A2
GC pp11
R1 A1 1
GC pp22
R1 R3 A1 1 3
GC pp02
R1 R3 A1
A2
GC pp04
A1 R3 R4
R2
R2
R4
R2
R4
A2
A2
A2
Auxiliary contacts
GAC 0521
13/NO 21/NC
GAC 0531
13/NO 23/NO
GAC 0511
13/NO
14
22
14
24
14/NO
12
A2
5/249
Presentation
Modular equipment
Impulse relays, type GF16
534004
Presentation
GF 16 impulse relays are designed for use in modular enclosures. They feature: b Easy installation v quick clip-on fixing and locking onto 35 mm omega rail, v easy connection by means of ready-to-tighten captive, pozidrive screw terminals. b Compact size Units have a common depth of 60 mm and width of 18 mm.
GF 16
b v v v
User safety live parts protected against direct finger contact, completely safe operation, state indication on front panel.
Standards
This range of modular impulse relays has been designed taking into account the requirements of international standard IEC 60669-2. This standard is specific to "Impulse relays". Conformity with this standard makes it possible to obtain the following quality labels without the need for additional tests: NF-USE, VDE, CEBEC, etc.
Functions Modular impulse relays are designed for opening and closing of circuits which are remotely controlled by impulses. The position is mechanically maintained. These impulse relays are used in lighting circuits when there are more than two switching points.
Power switching GF 16 impulse relays have multiple applications in industrial, agricultural and commercial premises, hospitals and the home, i.e. wherever switching of a specific lighting supply is required:
5/250
Modular equipment
5
Lighting circuits
Fluorescent lamps with starter
Single fitting Power in W Number of lamps Non corrected 18 70 36 35 58 21 With parallel correction 18 50 36 25 58 16
Heating circuits
Single-phase 230 V, 2-pole
Power in kW 3.6
5/251
Characteristics
Modular equipment
Impulse relays, type GF 16
Environment
Rated insulation voltage (Ui) Conforming to IEC 60947-1-5 Conforming to VDE 0110 Rated impulse withstand voltage (Uimp) Conforming to standards Product certifications Degree of protection Protective treatment Ambient air temperature around the device Conforming to VDE 0106 Standard version Storage Operation Maximum operating altitude Operating positions Shock resistance 1/2 sine wave = 10 ms Without derating Without derating Impulse relay open Impulse relay closed Vibration resistance 5300 Hz Impulse relay open Impulse relay closed C C m V V kV 400 400 4 in enclosure IEC 60669-1 and 60669-2, NF C 61-112 NF-USE, CEBEC, ASE, KEMA, N, S, D, FI, VDE Protection against direct finger contact IP 20 open, IP 40 in enclosure TC - 40+ 80 - 20+ 50 2000 90 in relation to normal vertical mounting plane Please consult your Regional Sales Office Please consult your Regional Sales Office 4 gn 4 gn
Pole characteristics
Number of poles Rated operational current (Ie) (Ue y 250 V) Rated operational voltage Conventional thermal current (lth) Permissible short time rating no current flowing for preceding 15 minutes with y 40 C In AC-7a (heating) A V y 50 C For 1 s For 10 s For 30 s Short-circuit protection by fuse or circuit-breaker gl fuse Circuit-breaker I2t (at 3 kA rms prospective) At lth and 50 Hz A A A A A A2s m W 1 or 2 16 250 16 320 96 48 16 5000 4 1 Min. 0.5 0.5 0.5 0.5 0.5 0.5 1.4 Max. 6 4 6 4 6 4
Average impedance per pole Power dissipated per pole Maximum cabling c.s.a.
1 conductor 2 conductors
1 conductor 2 conductors
1 conductor 2 conductors
Tightening torque
5/252
Characteristics (continued)
Modular equipment
Impulse relays, type GF 16
0.851.1 Uc
19
Closing "C"
ms
70
Opening "O"
ms
70
ms
70
Mechanical durability
AC-22
900
Maximum cabling c.s.a. Flexible cable without cable end Flexible cable with cable end 1 or 2 conductors mm 2 2.5
5
1 conductor mm 2 2.5
2 conductors
mm 2
1.5
1 or 2 conductors
mm 2
1.5
N.m
1.4
5/253
References
Modular equipment
Impulse relays, type GF 16
534005
A 16
V 12 24
V 6 12 24 48 110
12 12 12 12 12 12
6 12 24 48 110
12 12 12 12 12 12
6 12 24 48 110
12 12 12 12 12 12
5/254
Dimensions, schemes
Modular equipment
5
Dimensions
GF 1610, GF 1611, GF 1620
81
44 60 64 5,5
18
Schemes
GF 1610
A1 1
GF 1611
A1 R1 1
45
GF 1620
A1 1 2 3 4
A2
R2
A2
A2
5/255
Presentation standards
Modular equipment
5
812020
Presentation
GY "Dual tariff" contactors are designed for use in modular panels and enclosures. These contactors feature: b Easy installation v quick clip-on fixing and locking onto 35 mm omega rail, v easy connection by means of ready-to-tighten captive, pozidrive screw terminals. b Compact size All units have a common depth of 60 mm and width in modules of 17.5 mm (width of one module: 17.5 mm). b v v v v User safety use of materials conforming to strictest fire safety standards, live parts protected against direct finger contact, completely safe operation, state indication on front panel.
GY 25
Dual tariff contactors are designed for use with Electricity Supply Authority dual tariffs. They have a 4-position selector switch on the front panel: Stop (O) For switching off the load, e.g. for prolonged periods of absence. The contactor switches automatically during off peak hours as set by the Supply Authority remote control and thus supplies the load, (washing machine, dishwasher, convector heater, water heater) during this period, at an economy rate to the user. In this position, the contactor supplies the load to cater for additional requirements for hot water, heating, etc., but at the standard rate. The contactor returns automatically to the off-peak position at the start of the off-peak period. Facility for setting the contactor to continuous manual operation, ignoring the automation system and the Supply Authority control; setting and locking is achieved by means of a tool, with manual return to the AUTO position.
Standards
This range of modular contactors has been designed taking into account the requirements of international standard IEC 61095. This standard is specific to Electromagnetic contactors for domestic and similar use. It has very strict requirements, meeting the expectations of users, with regard to the safety of equipment and persons in premises and areas accessible to the public. Conformity with this standard makes it possible to obtain the following quality labels without the need for additional tests: NF-USE, VDE, CEBEC, etc. Applications "Dual tariff" modular contactors are designed for switching all single-phase, 3-phase or 4-phase loads up to 63 A. Power switching GY contactors have multiple applications in industrial, agricultural and commercial premises, hospitals and the home, i.e. wherever switching of a specific supply is required: v lighting, v heating, ventilation, v motorised shutters or gates.
5/256
Setting-up precautions
Modular equipment
5
Setting-up precautions
The contactor controls must be bounce free. If not, connect a coil suppression block 1 (GAP 21, 22 or 23) across the coil terminals y 250 V. When several contactors which operate at the same time are mounted side by side, a GAC 5 ventilation 1/2 module 2 must be fitted every 2 contactors.
It is advisable to mount electronic units at the bottom of the modular panel and to separate them from electromechanical units by a space equal to one module 3 or by 2 ventilation 1/2 modules GAC 5
5
40C 16 A 25 A 40 A 63 A 50C 14 A 22 A 36 A 57 A 60 C (1) 13 A 20 A 32 A 50 A
Derating of contactors mounted in a modular enclosure if the temperature within the enclosure is > 40 C
Contactor rating 16 A 25 A 40 A 63 A
5/257
Characteristics
Modular equipment
Dual tariff contactors, type GY
Environment
Type
Rated insulation voltage (Ui) Conforming to IEC 61095 Conforming to VDE 0110 V V kV
GY 16
500 500 4 in enclosure
GY 25
GY 40
GY 63
Rated impulse withstand voltage (Uimp) Conforming to standards Product certifications Degree of protection Protective treatment Ambient air temperature around the device Maximum operating altitude Operating positions Shock resistance 1/2 sine wave = 11 ms Vibration resistance 5300 Hz Flame resistance Conforming to VDE 0106 Standard version Storage Operation Without derating Without derating Contactor open Contactor closed Contactor open Contactor closed
IEC 61095, VDE 0637-3 and IEC 60947-5 for auxiliary contacts NF-USE, VDE, CEBEC, VE Protection against direct finger contact IP 20 open, IP 40 in enclosure TC C C m - 40+ 70 - 5+ 50 (0.851.1 Uc) 3000 30 in relation to normal vertical mounting plane 10 gn 15 gn 2 gn 3 gn Conforming to IEC 61095
Pole characteristics
Number of poles Rated operational current (Ie) In AC-7a (heating) (Ue y 440 V) In AC-7b (motor control) Rated operational voltage (Ue) Up to Frequency limits Of the operating current Conventional thermal current (lth) Rated breaking and making capacity y 50 C Conforming to IEC 61095 (AC-7b) I rms 400 V 3-phase For 10 s For 30 s A A V Hz A A
2, 3 or 4 16 5 25 8.5 40 15 63 25
250 - 2-pole contactors, 415 - 3 and 4-pole contactors 400 16 40 25 68 40 120 63 200
Short time rating with no current flow for the previous previous 15 minutes with y 40 C Short-circuit protection by fuse or circuit breaker U y 440 V gl fuse 230V Circuit breaker I 2t (at 3 kA rms prospective) 400V Average impedance per pole At lth and 50 Hz Power dissipated per pole Maximum cabling c.s.a. Flexible cable without cable end Flexible cable with cable end Solid cable without cable end Tightening torque
A A
128 40
200 62
320 100
504 157
A A2s A2s m W
63 18 000 20 000 2 8
For the above operational currents 1 conductor 2 conductors 1 conductor 2 conductors 1 conductor 2 conductors Power circuit connections
6 4 6 1.5 6 4 1.4
6 4 6 1.5 6 4 1.4
25 16 16 4 25 6 3.5
25 16 16 4 25 6 3.5
5/258
Characteristics (continued)
Modular equipment
Dual tariff contactors, type GY
Rated control 50 or 60 Hz circuit voltage (Uc) Control voltage limits ( y 50 C) 50 Hz coils Operational Drop-out Average consumption at 20 C and at Uc a 50 Hz Inrush Sealed Heat dissipation Operating time 50/60 Hz Closing "C" Opening "O" In operating cycles
0.851.1 Uc 0.20.75 Uc
VA VA W ms ms
34 4.6 1.6
53 6,5 2.1
Mechanical durability
Maximum operating rate In operating cycles per hour at ambient temperature y 50 C Maximum cabling c.s.a. Flexible cable 1 or 2 conductors without cable end Flexible cable 1 conductor with cable end 2 conductors Solid cable without cable end Tightening torque 1 or 2 conductors
mm 2 mm 2 mm 2 mm 2 N.m
5/259
References
Modular equipment
Dual tariff contactors, type GY
812024
2 4 1
1 1
1 2 1 1 2 2 1 2 3 3 2 3 3
12 6 12 12 6 6 12 6 4 4 6 4 4
GY 1620pp GY 1640pp GY 1611pp GY 2520pp GY 2530pp GY 2540pp GY 2511pp GY 4020pp GY 4030pp GY 4040pp GY 6320pp GY 6330pp GY 6340pp
kg 0.110 0.230 0.110 0.110 0.230 0.230 0.110 0.230 0.350 0.390 0.340 0.390 0.390
25
2 3
GY 2520
4 1
812023
40
2 3 4
63
2 3
4 GY 6340
(1) Standard control circuit voltages (for other voltages, please consult your Regional Sales Office): Volts 12 24 48 110 220/240 50 Hz J5 B5 E5 F5 M5 60 Hz J6 B6 E6 F6 M6
5/260
References
Modular equipment
Dual tariff contactors, type GY
812030
1 2
GAP 2p
812029 812029
Accessories
Description For use on contactor Number of modules 1 Operational voltage in V 1248 48127 Sold in lots of 1 1 1 Unit reference GAP 21 GAP 22 GAP 23 Weight kg 0.090 0.090 0.090
GAC 5
522643
GA1 Cp
220240
1/2
10
GAC 5
0.015
1/2 1
10 10
GA1 C7 GA1 C6
0.001 0.001
522644
1 1 1
GW 63p
5/261
Dimensions
Modular equipment
Dual tariff contactors, type GY
44,4
81
43,7 64 69
17,5
35
44,4
5
43,7 64 69 35 52,5
81
5/262
Modular equipment
5
Dimensions
Auxiliary contacts GAC 0511, 0531 and 0521 Coil suppression block GAP 21, 22 and 23
44,4
43,7 60 65
Clip-on ventilation 1/2 module GAC 5
8,75 12,75
43,7 60 65
Cover plates GA1 C6
17,5
GA1 C7
44
44,4
81
81
67
11,5
18
11,5
65
54
54
5
Schemes
Contactors GY pp20
A1 1 3
GY pp30
A1 1 3 5
GY pp40
A1 1 3 5 7
GY pp11
A1 R1 R2 1 2
A2
A2
A2
GAC 0531
13/NO 23/NO
GAC 0511
13/NO
14
22
14
24
14/NO
12
A2
5/263
Contents
Thermistor protection units for use with PTC thermistor probes, LT3 S
Selection guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 6/58 b General, characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/60 b References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/64 b Dimensions, schemes, setting-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/66 b Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/67
6/0
6/1
Selection guide
Protection components
Relays
Applications
Line protection
Protection
Communication
LC1 K, LP1 K
LC1 D
LC1 F
0.1116 A
0.1150 A
30630 A
LR2 K
LRp D
LR9 F
Pages
6/10
6/2
Machine protection
Thermal overload Phase imbalance and phase failure Stalling Reversal of phase rotation Underload and protracted starting time Earth fault Too low power factor, cos
Yes
All contactors
0.338 A
0.360 A
0.7630 A
Unlimited
15 A
LR97 D
LT47
RM1 XA
LT3 S
LT6
6/38
6/64
6/3
General
Protection components
Motor protection
Operating conditions
There are many possible causes of electric motor failure. One of the most common, and which is often accidental, is the utilisation of motors beyond the operating limits defined by the manufacturer or in abnormal ambient conditions. A statistical survey carried out in Britain, covering 9000 incidents of motor failure, gave the following results:
Overloads Pollution (example: corrosive atmosphere) Phase failure Bearing failure Ageing (example: ambient temperature too high) Rotor faults Miscellaneous 30 % 19 % 14 % 13 % 10 % 5% 9%
These faults are related to motors with a power rating of 37 kW or more. An examination of the above results shows that, in more than 50 % of cases, the fault is due to the effects of heating. Leaving aside the replacement of wearing parts, such as bearings, slip rings, brushes, etc., the life of a rotating machine is linked to that of its insulation. Provided that the temperature rise limit is not exceeded, the life expectancy of insulating materials is extremely long. It is decreased by approximately one half for an excess temperature rise of 10 C. The operating temperature limit TL of an insulating material depends on the type of material and is the sum of the ambient air temperature AT (cooling air), the temperature rise limit TRL and an additional temperature rise value ATR considered necessary because the measurement of winding resistance variation does not determine the temperature of the hottest part of the motor winding, but only gives an average value for temperature rise. The diagram below defines the standardised limits for different classes of insulation. In all cases, the normal ambient cooling air temperature is fixed at 40 C.
ATR TRL
0 E B F H Insulation classes
6/4
AT
20
TL
General (continued)
Protection components
Motor protection
The rated power of a motor corresponds to its temperature rise limit for an ambient temperature of 40 C. The standard temperature rise limits for the different parts of a machine are given in the following table, which is an extract from publication IEC 60034-1. Temperature rise limit in C
Insulation class B F 80 100 90 (1) 60 (2) H 125 100 (1) 60 (2)
60
When a motor is used at an ambient air temperature other than the normal value, its temperature rise limit should be modified in order to maintain the same maximum temperature limit. The result is that the motor operational power is no longer the same as its rated power. Also, the altitude of the installation, if this is above 1000 m, affects the cooling and increases the temperature rise. The following table gives the ratio between operational power and rated power, according to the operating conditions, for a given ambient temperature. It corresponds to insulation class B. Operational power / Rated power in watts
Altitude m 1000 1500 2000 2500 3000 3500 4000 Ambient temperature 30 C 35 C 40 C 1.07 1.04 1.00 1.04 1.01 0.97 0.93 0.89 0.83 1.01 0.98 0.95 0.91 0.86 0.81 0.97 0.94 0.91 0.87 0.83 0.78 45 C 0.96 0.93 0.90 0.87 0.84 0.80 0.75 50 C 0.92 0.89 0.86 0.84 0.80 0.76 0.72 55 C 0.87 0.84 0.82 0.79 0.76 0.72 0.68 60 C 0.82 0.79 0.77 0.75 0.71 0.68 0.64
The values shown in the above table are for guidance only. In effect, the derating of a motor depends on its size, insulation class, method of construction (self-ventilated or forced ventilation, degree of protection IP 23, IP 44, etc.), and varies according to the manufacturer. Also, in addition to the normal ambient conditions, the rated power of a motor is defined by the manufacturer for continuous duty S1. This covers continuous operation of sufficient duration to enable the motor to reach a steady temperature. It is this value of rated power that is normally shown on the motor plate. There are other standardised types of duty, such as temporary duty S2, or intermittent periodic duty type S3, S4 and S5, for which the motor manufacturer defines an operational power appropriate to each and different from the rated power.
(1) For temperature rise limits of 90 C and 100 C the brushes must be selected with the agreement of the motor manufacturer. (2) These limit values may be exceeded, depending on the quality of the grease used and the applied loads.
6/5
General
Protection components
Motor protection
6/6
General (continued)
Protection components
Motor protection
Resistance ()
4000
1330
550 250
100 50
NOT -5 NOT NOT +5
-20
Temperature (C)
NOT +15
This is the only solution for motor protection in applications involving severe starting/ stopping (duties S3, S4, S5) and, likewise, for applications where the motor could be inadvertently overcooled. Problems other than those due to thermal effect can also arise: earth fault, abnormal overheating of bearings, etc. More comprehensive protection can be obtained: b either by associating several types of protection device (example: thermal overload relay + thermistor protection relay + earth fault relay), b or by using a multifunction protection relay type LT6.
Protection relays
Relay type Thermal Over overload (1) current LR2 K, LRD, LR97D LR9 F Over current LT47 For use with PTC probes LT3 Multifunction LT6
Causes of overheating
Slight overload
Locked rotor
Underload
6
With PTC probes With PTC probes With PTC probes
Severe duty
Ideally suited Possible solution Not suitable (no protection) (1) Or motor circuit-breaker type GV2 ME, for example.
6/7
Characteristics
Protection components
k thermal overload relays, adjustable from 0.11 to 16 A
Environment
Conforming to standards Product certifications Protective treatment Degree of protection Ambient air temperature around the device Conforming to IEC 60068 (DIN 50016) Conforming to VDE 0106 Storage For normal operation (IEC 60947) Operating limit Without derating C C C m IEC 60947, NF C 63-650, VDE 0660, BS 4941 UL, CSA TC (Klimafest, Climateproof) Protection against direct finger contact - 40...+ 70 - 20...+ 55 (without derating) - 30...+ 60 (with derating) (1) 2000 Vertical axis Horizontal axis
Without derating Flame resistance Conforming to UL 94 Conforming to NF F 16-101 and 16-102 Shock resistance, hot state Conforming to IEC 60068, (1/2 sine wave, 11 ms) N/C contact Conforming to IEC 60068, N/O contact Vibration resistance, Conforming to IEC 60068, hot state N/C contact 5 to 300 Hz Conforming to IEC 60068, N/O contact Safe separation of Conforming to VDE 0106 circuits and IEC 60536 Cabling Screw clamp terminals Solid cable Flexible cable without cable end Flexible cable with cable end Philips head n 2 - 6 Self-extinguishing material V1 Conforming to requirement 2 10 gn 10 gn 2 gn 2 gn VLSV (2), up to 400 V Minimum 1 x 1.5 1 x 0.75 1 x 0.34 0.8 Directly under the contactor or reversing contactor Maximum 2x4 2x4 1 x 1.5 + 1 x 2.5
Made automatically when mounted under the contactor, as follows : b contactor terminal A2 connected to overload relay terminal 96 on all products, b contactor terminal 14 connected to overload relay terminal 95 on products with 3 P + N/O. When using 3 P + N/C, or 4 P contactors, or the N/O auxiliary contact marked 13-14, at a voltage other than the coil voltage, break off the link marked 14.
Maximum power of the controlled contactor coils (sealed) (Occasional operating d.c. cycles of contact 95-96)
V VA V W V V
48 200 48 100
415/440 600
600/690 600
(1) Please consult your Regional Sales Office. (2) Very low safety voltage.
6/8
Characteristics (continued)
Protection components
k thermal overload relays, adjustable from 0.11 to 16 A
Rated impulse withstand voltage (Uimp) Frequency limits of the operational current Power dissipated per pole
Operating characteristics
Sensitivity to phase failure Reset Signalling Reset-Stop function Conforming to IEC 60947 Manual or automatic On front of relay Yes Selected by means of a lockable and sealable switch on the front of the relay Trip indicator Pressing the Reset-Stop button : - actuates the N/C contact - has no effect on the N/O contact Pressing the Test button enables : - checking of the control circuit wiring - simulation of overload tripping (actuation of both N/C and N/O contacts, and of the trip indicator) See pages 1/18 and 1/28
Test function
By pushbutton
Tripping curves
Average operating time related to multiples of the current setting (Class 10 A) Balanced 3-phase operation, from cold state Balanced operation with 2 phases only, from cold state
Time 2h 1h 20 min 1h Time 2h 1h 20 min 1h
1 2
1 1,2 1,5 2 3 4 5 6 8 10 15
2s 1s 1 1,2 1,5 2 3 4
6/9
References
Protection components
k thermal overload relays, adjustable from 0.11 to 16 A
535738
A 0.110.16 0.160.23 0.230.36 0.360.54 0.540.8 LR2 K031 0.81.2 1.21.8 1.82.6 2.63.7
LR2 K0301 LR2 K0302 LR2 K0303 LR2 K0304 LR2 K0305 LR2 K0306 LR2 K0307 LR2 K0308 LR2 K0310 LR2 K0312 LR2 K0314 LR2 K0316 LR2 K0321 LR2 K0322
kg 0.145 0.145 0.145 0.145 0.145 0.145 0.145 0.145 0.145 0.145 0.145 0.145 0.145 0.145
Accessory
Description Terminal block for separate clip-on mounting of the overload relay on 35 mm 7 rail Type of connection Screw clamp Reference LA7 K0064 Weight kg 0.100
LA7 K0064
6/10
Protection components
k thermal overload relays, adjustable from 0.11 to 16 A
6
Dimensions, mounting
LR2 K
Direct mounting beneath the contactor Separate mounting with terminal block LA7 K0064 on 35 mm 7 rail (AM1 DP200 or AM1 DE200)
8
=
35
50
38 58 116
75 c
80
45
65
45
AM1 DP200 DE200 c 78.5 86
Schemes
LR2 K LR2 K + LCp K
Pre-wiring scheme
A H 1 3 5 A1 13 13 KM1 14 95 97 95 O 96 96 KM1 A1 A2 97 95
Reset/stop
96
98
96
Test
98
A2
14
95
LR7 K
A H 1 3 5
Note : If pre-wiring is not required, break off the 2 links located on the thermal overload relay.
95
96
Test Reset/stop
98
97
6/11
Description, characteristics
Description
1 6 2, 5 4 3 7
Model d 3-pole thermal overload relays are designed to protect a.c. circuits and motors against overloads, phase failure, long starting times and prolonged stalling of the motor. 1 Adjustment dial Ir. 2 Test button. Operation of the Test button allows: - checking of control circuit wiring, - simulation of relay tripping (actuates both the N/O and N/C contacts). 3 Stop button. Actuates the N/C contact; does not affect the N/O contact. 4 Reset button. 5 Trip indicator. 6 Setting locked by sealing the cover. 7 Selector for manual or automatic reset. Relays LRD 01 to 35 are supplied with the selector in the manual position, protected by a cover. Deliberate action is required to move it to the automatic position.
LRD 0135
1
37
A
41
TEST
R A E S E T
5 3 4 2 6
98
Environment
Conforming to standards Product certifications Degree of protection Protective treatment Ambient air temperature around the device IEC 60947-1, IEC 60947-4-1, NF C 63-650 VDE 0660, BS 4941 CSA, UL, Sichere Trennung, PTB except LAD 4: UL, CSA. Protection against direct finger contact IP 2X TH - 60+ 70 - 20+ 60
Operating positions without derating Shock resistance Vibration resistance Dielectric strength at 50 Hz Surge withstand
6/12
46 50
NO 97 95
NC 96
Conforming to VDE 0106 Conforming to IEC 60068 Storage Normal operation, without derating (IEC 60947-4-1) Minimum and maximum operating temperatures (with derating) In relation to normal vertical mounting plane Permissible acceleration conforming to IEC 60068-2-7 Permissible acceleration conforming to IEC 60068-2-6 Conforming to IEC 60255-5 Conforming to IEC 60801-5
C C
- 40+ 70
Any position 15 gn - 11 ms 6 gn kV kV 6 6
Characteristics
Relay type
LRD 01 16, LR3 D01 D16 Conforming to UL 508, IEC 60947-4-1 Conforming to IEC 60947-4-1 Conforming to UL, CSA 10 A V V kV Hz A mm 2 mm 2 690 600 6 0400 0.113 1.5/10 1/4
LR D15pp
LRD 21 35, LR3 D21 D35 10 A 690 600 6 0400 1238 1.5/10 1/6 except LRD 21: 1/4 1.5/10 except LRD 21: 1/6 2.5 1.5/4 1.5/4
LRD 3322 33696 LR3 D3322 D33696 10 A 1000 600 6 0400 17104 4/35 4/35
LR2 D35pp
Rated impulse withstand voltage (Uimp) Frequency limits Of the operating current Setting range Depending on model Connection to screw clamp terminals (Min/max c.s.a.) Flexible cable 1 conductor without cable end Flexible cable 1 conductor with cable end Solid cable without cable end 1 conductor
mm 2
1/6
4/35
4/50
Tightening torque Connection to spring terminals (Min/max c.s.a.) Flexible cable 1 conductor without cable end Solid cable 1 conductor without cable end
N.m mm 2 mm 2
1.85
Operating characteristics
Temperature compensation Tripping threshold Sensitivity to phase failure Conforming to IEC 60947-4-1 Conforming to IEC 60947-4-1 C A - 20+ 60 - 30+ 60 - 30+ 60 1.14 0.06 In Tripping current 30 % of In on one phase, the others at In - 20+ 60
Tripping curves
Average operating times related to multiples of the setting current
Time Hours Class 10 A Hours Time Class 20 A
2 1 40 20
2 1 40 20
Minutes
10 4 2 1 40 20
Minutes Seconds
Seconds
10 4 2 1 0,8 0,8 1 2 4
1 2 3
6 10 17 20 x the setting current (Ir)
1 2 3
1 Balanced operation, 3-phase, from cold state. 2 2-phase operation, from cold state. 3 Balanced operation, 3-phase, after a long period at the set current (hot state).
6/13
Description, characteristics
Description
1 2 5 4 3
98 NO 97 95 NC 96
LR9 D electronic thermal overload relays are designed for use with contactors LC1 D115 and D150. In addition to the protection provided by model d thermal overload relays (see page 6/12) they offer the following special features: b protection against phase imbalance, b choice of starting class, b protection of unbalanced circuits, b protection of single-phase circuits, b alarm function to avoid tripping by load shedding.
107
Ir(A) 127
90
150
6
LR9 D5367D5569
7 8 2
Class Ir(A) 20 107 127 + 90 150 10
24 V - / 103 104
Load
5 4 3
Alarm 98 NO 97 95 NC 96
1 2 3 4 5 6 7 8
1 6
LR9 D67 and D69
Adjustment dial Ir Test button Stop button Reset button Trip indicator Setting locked by sealing the cover Class 10/Class 20 selector switch Selector for balanced load /unbalanced load
Environment
Conforming to standards Product certifications Degree of protection Protective treatment Ambient air temperature around the device (conforming to IEC 60255-8) Maximum operating altitude Operating positions without derating Shock resistance Vibration resistance Conforming to IEC 60529 and VDE 0106 Standard version Storage Normal operation Without derating In relation to normal vertical mounting plane Permissible acceleration conforming to IEC 60068-2-27 Permissible acceleration conforming to IEC 60068-2-6 Conforming to IEC 60255-5 Conforming to IEC 61000-4-5 Conforming to IEC 61000-4-2 IEC 60947-4-1, 255-8, 255-17, VDE 0660 and EN 60947-4-1 UL 508 , CSA 22-2 IP 20 on front panel with protective covers LA9 D11570p or D11560p "TH - 40+ 85 - 20+ 55 (1) 2000 Any position 13 gn - 11 ms 2 gn - 5 to 300 Hz kV kV kV V/m 6 6 8 10
C C m
Dielectric strength at 50 Hz Surge withstand Resistance to electrostatic discharge Resistance to radio-frequency Conforming to IEC 61000-4-3 conducted disturbance and NF C 46-022 Resistance to fast transient currents Electromagnetic compatibility Conforming to IEC 61000-4-4 Draft EN 50081-1 and 2, EN 50082-2
kV
2 Meet requirements
(1) For operating temperatures up to 70 C, please consult your Regional Sales Office.
6/14
Characteristics (continued)
Relay type
LR9 D A V V kV Hz A mm N.m 10 or 20 1000 600 8 5060. For other frequencies, please consult your Regional Sales Office (1) 60150 20 M8 18
Operating characteristics
Temperature compensation Tripping thresholds C Conforming to IEC 60947-4-1 Alarm Tripping Conforming to IEC 60947-4-1 d.c. supply No-load A A - 20+ 70 1.05 0.06 In 1.12 0.06 In Tripping in 4 s 20 % in the event of phase failure 24 1732 y5 0150 Self protected y 2.5 0.51.5 0.45
Sensitivity to phase failure Rated supply voltage Supply voltage limits Current consumption Switching capacity Protection Voltage drop Cabling Tightening torque
Short-circuit and overload V Closed state Flexible cable without cable end mm 2 N.m
(1) For applications involving the use of these overload relays with soft starters or variable speed drives, please consult your Regional Sales Office.
100
10
1 2
1
1,12
6/15
References
810464
810465
LRD 21pp
810466
LRD 33pp
533573
Class 10 A (1) with spring terminal connections (only for direct mounting on the contactor)
LRD 083pp
Class 10 A (1) with connection by lug-clamps Select overload relay with screw clamp terminals or connectors from the table above and add one of the following suffixes: b figure 6 for relays LRD 01 to LRD 35, b A66 for relays LRD 3322 to LRD 3365. The remaining references are suitable, as standard, for use with lug-clamps.
6/16
References (continued)
810468
810470
LR2 D35pp
Electronic thermal overload relays for use with balanced or unbalanced loads
b Compensated relays, b with separate outputs for alarm and tripping.
Relay setting range (A) Fuses to be used with selected relay aM (A) gG (A) For direct mounting beneath contactor LC1 Reference Weight
Other versions
Thermal overload relays for resistive circuits in category AC-1. Please consult your Regional Sales Office.
6/17
References
6/18
References (continued)
For use with LC1 D09D18 LC1 D25D38 LRD 0135 and LR3 D01D35 LRD 150832 LRD 3ppp, LR3 D3ppp, LR2 D35pp LRD 3ppp, LR3 D3ppp, LRD 35 pp
Pre-wiring kit allowing direct connection of the N/C contact of relay LRD 0135 or LR3 D01D35 to the contactor Terminal block (2) for clip-on mounting on 35 mm rail (AM1 DP200) or screw fixing; for fixing centres, see pages 6/20 to 6/22 Terminal block adapter for mounting a relay beneath an LC1 D115 or D150 contactor Mounting plates (4) for screw fixing on 110 mm centres
Sold in lots of 10 10 1 1 1 1
Unit reference LAD 7C1 (1) LAD 7C2 (1) LAD 7B106 LAD 7B105 LA7 D3064 (3) LA7 D3058 (3)
LRD 0135, LR3 D01D35, LRD 150832 LRD 3ppp, LR3 D3ppp, LR2 D35pp All relays except LRD 0135 and LR3 D01D35 (5) All relays except LRD 0135, LR3 D01D35 and LR9 D LRD 0135 and LR3 D01D35 All relays except LRD 0135 and LR3 D01D35 LR9 D
10 1 100 1 10 1 1 2
DX1 AP25 LA7 D902 LA7 D903 LA9 D91 LA7 D901 LAD 703p (7) (8) LA7 D03p (7) LA9 F103
Marker holder snap-in Bag of 400 labels (blank, self-adhesive, 7 x 16 mm) Stop button locking device LAD 7Cp Remote stop or electrical reset device (6) Remote tripping or electrical reset device (6) Block of insulated terminals
533575
Remote control
Reset function
Description By flexible cable (length = 0.5 m) For use with LRD 0135 and LR3 D01D35 All relays except LRD 0135 and LR3 D01D35 Sold in lots of 1 1 Unit reference LAD 7305 (8) LA7 D305 Weight kg 0.075 0.075
(1) These pre-wiring kits cannot be used with reversing contactors. (2) Terminal blocks are supplied with terminals protected against direct finger contact and screws in the open, "ready-to-tighten" position. (3) To order a terminal block for connection by lugs, the reference becomes LA7 D30646. (4) Do not forget to order the terminal block corresponding to the type of relay. (5) For LRD 0135 , see page 5/75. (6) The time for which the coil of remote tripping or electrical resetting device LA7 D03 or LAD 703 can remain energised depends on its rest time: 1 s pulse duration with 9 s rest time; 5 s pulse duration with 30 s rest time; 10 s pulse duration with 90 s rest time; maximum pulse duration 20 s with a rest time of 300 s. Minimum pulse time: 200 ms. (7) Reference to be completed by adding the code indicating control circuit voltage. Standard control circuit voltages (for other voltages, please consult your Regional Sales Office): Volts 12 24 48 96 110 220/230 380/400 415/440 50/60 Hz B E F M Q N Consumption, inrush and sealed: < 100 VA c J B E DD F M Consumption, inrush and sealed: < 100 W. (8) Not compatible with 3-pole relays fitted with spring terminals.
6/19
Dimensions
LRD 0135
Direct mounting beneath contactors with screw clamp connections
LRD 150832
Direct mounting beneath contactors with screw clamp connections
LRD 013353
Direct mounting beneath contactors with spring terminal connections
70
45
92 c
45
66
LC1 b c D09D18 D25D38 123 137 See pages 5/82 and 5/83 LC1 b c e a D09 18 90 97 53 a D25 38 97 96 60 c D09 18 90 107 53 c D25 38 97 106 60 LC1 b c D03 D383 168 See pages 5/82 and 5/83
45
LRD 3 ppp
Direct mounting beneath contactors LC1 D40D95 and LP1 D40D80 AM1 d DL201 7 DL200 17 b Control circuit: a.c. LC1 D40 LC1 D50 LC1 D65 LC1 D80 LC1 D95 Control circuit: d.c. LC1 D40, LP1 D40 LC1 D50 LC1 D65, LP1 D65 LC1 D80, D95, LPA D80 c e g g (3-pole) (4-pole) 4.5 4.5 4.5 9.5 9.5 4.5 4.5 4.5 9.5 13 13 22 13 13 22
6
4
54
109 c d 70
21 30 g
LRD 4 ppp
Direct mounting beneath contactors LC1 D115 and D150
LR9 D
Direct mounting beneath contactors LC1 D115 and D150
267
189
136
120
DE200 and EDppp 10.5
132
AM1 d Characteristics: pages 6/12 to 6/15
d
DL200 and DR200 2.5 References: pages 6/16 and 6/17
120
DE200 and EDppp 10.5 Schemes: page 6/23 AM1 d DP200 and DR200 2.5
6/20
Mounting
LRD 0135
Independent mounting on 50 mm centres or on rail AM1 DP200 or DE200
LRD 0135
Independent mounting on 110 mm centres
46 LAD 7B106
LAD 7B106 35 10
=
=
15
37,5
90
DX1 AP25
2x6,5
32
LRD 15pp
Independent mounting on 50 mm centres or on rail AM1 DP200 or DE200 Remote tripping or electrical reset
80
45
50
125
110
85
41
82
50/65
100
2x4,5 17
96
34
AM1 d
DP200 2
DE200 9.5
6/21
Mounting (continued)
51,5
100
121
2x4,5 32
23,5
119
21
AM1 DP200 2
(1) Can be mounted on RH or LH side of relay LRD 3ppp, LR2 D35pp or LR9 D.
10
LA7 D1020
c e M10x1
c : up to 550 mm e : up to 20 mm
e : up to 20 mm
6/22
Schemes
Reset
Auto
_ KM
95 97
Man.
Test Stop
96
98
95 96 _ LRD
LR9 D5ppp
L1 L2 L3
_ KM1 2 4 6
1/L1
3/L2
5/L3
(3)
(4) (2)
Test Stop Man. reset
(3)
95 97 96
_A
2/T1
4/T2
6/T3
M 3
_M A1
_ KM 14
13
98
_ KM N A2
(1)
(1) Tripped. (2) Overload. (3) Setting current. (4) Specialised circuit.
A2
A1
+
1 3 5
0V
_ KM1 2 4 6
(5)
1/L1
3/L2
5/L3
103
(3)
(4) (5)
Test Stop Man. reset
104
(3) (2)
95 97 96
_
2/T1
4/T2
6/T3
A _ KM A1 14 13
M 3
_M
98
_ KM N A2
(1)
(1) Tripped. (2) Overload. (3) Setting current. (4) Specialised circuit. (5) Alarm.
6/23
Presentation
Protection components
3-pole electronic thermal overload relays, model LR9 F
Presentation
LR9 F electronic protection relays are especially suited to the operating conditions of motors. They provide protection against: b thermal overload of 3-phase or single-phase balanced or unbalanced circuits; b phase failure and large phase unbalance, b protracted starting times, b prolonged stalled rotor condition. LR9 F electronic protection relays are mounted directly below an LC1 F type contactor. They cover a range from 30 to 630 A, in eight ratings. The settings can be locked by sealing the transparent protective cover. A reset button is mounted on the front of the relay. Two versions are available: b simplified version: class 10: LR9 Fp3pp, class 20: LR9 Fp5pp, b complete version: class 10, 10 A or class 20, selectable, conforming to EN 60947-4-1: LR9 Fpp. This latter version includes an alarm function which makes it possible to forestall tripping by load shedding. Simplified version: class 10 or 20
1
2 5 4 3
98 NO 97 95 NC 96
107
Ir(A) 127
90
150
Complete version: class 10, 10 A or class 20, selectable, and alarm circuit
6
Class Ir(A) 20 107 127 + 90 150 10
24 V - / 103 104
7 8 2
Load
5 4 3
Alarm 98 NO 97 95 NC 96
9 1 6
1 2 3 4 5 6 7 8 9
Ir adjustment dial Test button Stop button Reset button Trip indicator Setting locked by sealing the cover Class 10/class 20 selector switch Selector switch for balanced load /unbalanced load Alarm circuit
6/24
Characteristics
Protection components
3-pole electronic thermal overload relays, model LR9 F
Environment
Conforming to standards Product certifications Degree of protection Conforming to VDE 0106 Conforming to IEC 60529 Protective treatment Ambient air temperature around the device (conforming to IEC 60255-8) Maximum operating altitude Operating positions without derating Shock resistance Standard version Storage Normal operation Without derating In relation to normal vertical mounting plane Permissible acceleration conforming to IEC 60068-2-7 Permissible acceleration conforming to IEC 60068-2-6 Conforming to IEC 255-5 Conforming to IEC 61000-4-5 Conforming to IEC 61000-4-2 kV kV kV C C m IEC 60947-4-1, IEC 60255-8, IEC 60255-17, EN 60947-4-1 and VDE 0660 UL 508, CSA 22-2 IP 20 IP 20 on front of relay with accessories LA9 F103 or LA7 F70p, see page 6/31 TH - 40+ 85 - 20+ 55 (1) 2000 Any position
13 gn - 11 ms
Vibration resistance
2 gn - 5 to 300 Hz
Dielectric strength at 50 Hz Surge withstand Resistance to electrostatic discharge Resistance to radiated radio-frequency disturbance Resistance to fast transient currents Electromagnetic compatibility
V/m
kV
2 Conforming
(1) For operating temperatures up to 70 C, please consult your Regional Sales Office.
6/25
Characteristics (continued)
Protection components
3-pole electronic thermal overload relays, model LR9 F
Rated insulation voltage Conforming to IEC 60947-4 (Ui) Rated operational voltage Conforming to VDE 0110 gr C (Ue) Rated impulse Conforming to IEC 60947-1 withstand voltage (Uimp) Rated operational current (Ie) Short-circuit protection and coordination Frequency limits Power circuit connections Of the operating current Width of terminal lug
V V kV A
1000 1000 8 30 to 630 See pages: 24540/2, 24540/3, 24544/2 and 24544/3
Hz mm
5060. For other frequencies, please consult your Regional Sales Office (1) 20 25 25 30 LR9 F7p75 and LR9 F75 40 LR9 F7p79 and LR9 F79 M10 35 40
M6 10
M8 18
M10 35
M12 58
6
Maximum sealed current consumption of the coils of associated contactors (occasional operating cycles of contact 95-96)
d.c. supply
(1) For applications involving the use of these overload relays with soft starters or variable speed drives, please consult your Regional Sales Office.
6/26
Characteristics (continued)
Protection components
3-pole electronic thermal overload relays, model LR9 F
Operating characteristics
Tripping class Conforming to IEC 60947-4-1 C 10, 10 A and 20 - 20+ 70 Manual on front of relay On front of relay On front of relay Actuation of N/C contact, without affecting N/O contact Conforming to IEC 60947-4-1 Conforming to IEC 60947-4-1 Alarm Tripping A A 1.05 0.06 In 1.12 0.06 In Tripping in 4 s 20 % in the event of phase failure Setting dial on front of relay Yes Temperature compensation Reset Fault indication Test function Stop function Tripping thresholds
1000
100
100
10
1 2
1 2
10
6/27
References
Protection components
3-pole electronic thermal overload relays, model LR9 F for motor protection
kg F115F185 F115F185 F115F185 F115F185 F185F400 F225F500 F225F500 F400F630 and F800 F115F185 F115F185 F115F185 F115F185 F185F400 F225F500 F225F500 F400F630 and F800 LR9 F5357 LR9 F5363 LR9 F5367 LR9 F5369 LR9 F5371 LR9 F7375 LR9 F7379 LR9 F7381 0.885 0.900 0.900 0.885 0.950 2.320 2.320 4.160
Class 10 (2)
819555
819556
300500 380630
Class 20 (2)
3050 4880 60100 LR9 F73pp 90150 132220 160 250 400 500 630 250 315 500 800 800 LR9 F5569 LR9 F5571 LR9 F7575 LR9 F7579 LR9 F7581 0.885 0.950 2.320 2.320 4.160 50 80 100 80 125 200 LR9 F5557 LR9 F5563 LR9 F5567 0.885 0.900 0.900
(1) When mounting overload relays up to size LR9 F5371 directly beneath the contactor, they may be additionally supported by a mounting plate (see page 6/31). Above this size it is always necessary to use the mounting plate. Power terminals can be protected against direct finger contact by the addition of shrouds and/ or insulated terminal blocks, to be ordered separately (see page 6/31). (2) Standard IEC 60947-4 specifies a tripping time for 7.2 times the setting current In: - class 10: between 4 and 10 seconds, - class 20: between 6 and 20 seconds.
6/28
References (continued)
Protection components
3-pole electronic thermal overload relays, model LR9 F for motor protection
819557
F400F630 and LR9 F81 4.160 F800 (1) When mounting overload relays up to size LR9 F71 directly beneath the contactor, they may be additionally supported by a mounting plate (see page 6/31). Above this size it is always necessary to use the mounting plate. Power terminals can be protected against direct finger contact by the addition of shrouds and/ or insulated terminal blocks, to be ordered separately (see page 6/31).
6/29
References
Protection components
3-pole electronic thermal overload relays, model LR9 F
Accessories (to be ordered separately)
Control accessories
Description Remote electrical reset device (1) LA7 D03p Remote Reset function control by flexible cable (length = 0.5 m) Sold in lots of 1 1 Unit reference LA7 D03p (2) LA7 D305 Weight kg 0.090 0.075
Adapter for door mounted operator Rod (snap-off end to obtain required length, between 17 and 120 mm) Operating head for spring return pushbutton
LA7 D1020
0.005
10
ZA2 BZ13
0.100
0.012
Connection accessories
For mounting an LR9 F5p71 thermal overload relay together with an LC1 F185 contactor
Description Reference LA7 F407 Weight kg 0.160
LA7 D305
Set of 3 busbars
For mounting a thermal overload relay beneath a reversing contactor or star-delta contactors
Application For relay For contactor Width of terminal lug mm 15 Set of 3 busbars Reference LA7 F401 Weight kg 0.110
LR9 F5p57, F5p63, F5 p67, LC1 F115 F5p69, F69, F71 LR9 F5p57, F5p63 LR9 F5p71, LR9 F71 LC1 F150, F185 LC1 F185
20 25
0.110 0.160
LR9 F5p71, LR9 F71 LR9 F7p75, F7p79, LR9 F75, F79 LR9 F7p81, LR9 F81
25
LA7 F403
0.160
LC1 F225...F400
25
LA7 F404
0.160
LC1 F400
25
LA7 F404
0.160
LR9 F7p75, F7p79, F7p81, LC1 F500 LR9 F75, F79, F81 LR9 F7p81, LR9 F81 LC1 F630, F800
30
LA7 F405
0.270
40
LA7 F406
0.600
(1) The time for which the coil of remote electrical reset device LA7 D03 can remain energised depends on its rest time: 1 s pulse duration with 9 s rest time; 5 s pulse duration with 30 s rest time; 10 s pulse duration with 90 s rest time. Maximum pulse duration of 20 s with rest time of 300 s. Minimum pulse time: 200 ms. (2) Reference to be completed by adding the coil voltage code. Standard control circuit voltages, (for other voltages, please consult your Regional Sales Office) : Volts 12 24 48 96 110 F F 220/ 230 M M 380/ 400 Q 415/ 440 N
a 50/60 Hz B E Consumption, inrush and sealed: < 100 VA c J B E DD Consumption, inrush and sealed: < 100 W. (3) Stop: ZA2 BL432 and Reset: ZA2 BL639.
6/30
References (continued)
Protection components
3-pole electronic thermal overload relays, model LR9 F
Accessories (to be ordered separately)
LA7 F902
0.100
LA7 F90p
LA9 F702
0.015
LA9 F705
0.015
LA9 F703
0.015
LA9 F70p
LA7 F702
0.030
LA7 F703
0.030
LA7 F70p
Marking accessories
Description Clip-in marker holder LA9 F103 Bag of 400 blank self-adhesive legends 7 x 16 mm Sold in lots of 100 1 Unit reference LA7 D903 LA9 D91 Weight kg 0.001 0.001
6/31
Dimensions
Protection components
3-pole electronic thermal overload relays, model LR9 F
LR9 F5 p57, F5p63, F5 p67, LR9 F5 p69, F57, F63, F67, F69
120 50 5,5 50
48 25
48
50
50 40
5,5
(2)
40
44,8
101
96
60
71
60
76
71
46,8
115
(2) 6.5 x 13.5 for LR9 F5p57 and F57. 8.5 x 13.5 for LR9 F5p63, F5 p67, F5p69, F63, F67, F69
20 115
LR9 F7 p81 (for mounting beneath LC1 F630 and F800), LR9 F81
200 80 20 80
(1)
42,2
14 22,1
6 82 136,8
108,8 70
44,8
228,8
25 6
(1) Terminal shroud LA9 F70p LR9 F7p75, F75 LR9 F7p79, F7p81, F79, F81 P1 48 55
51,5 66 150
51,5 66 40
P2 48 55
188,8
62,1
40
76,5 193
76,5
6
H3
H3
G H1 b H1 LA7 F4
(1)
(2)
(3)
(1)
(2) (3)
H1 30 30 30 40 50 40 60 60 60 70 110 H2 50 50 50 50 58 50 58 58 58 58 58 H3 120 120 120 120 120 120 120 120 180 180 180 Contactors LC1 With LR9 relays b F115 F5 p57, F5p63, F5p67, F5p69, 279 F57, F63, F67, F69 F150 F5 p57, F5p63, F5p67, F5p69 283 F57, F63, F67, F69 F185 F5 p57, F5p63, F5p67, F5p69 285 F57, F63, F67, F69 F225 F5 p71, F71 F7 p75, F7p79, F75, F79 360 F265 F5 p71, F71 332 F7 p75, F7p79, F75, F79 363 F330 F7 p75, F7p79, F75, F79 364 F400 F7 p75, F7p79, F7p81, F75, F79, F81 364 F500 F7 p75, F7p79, F7p81, F75, F79, F81 390 F630, F800 F7 p81, F81 509 (3) DZ5 MB for LC1 F115 to F400 H1 60 60 60 H2 50 50 50 H3 120 120 120
Contactors LC1 With LR9 relays b F115 F5p57, F5p63, F5p67, F5p69, 240 F57, F63, F67, F69 F150 F5p57, F5p63, F5p67, F5p69 246 F57, F63, F67, F69 F185 F5p57, F5p63, F5p67, F5p69 250 F57, F63, F67, F69 F225 F5p71, F71 273 F7p75, F7p79, F75, F79 308 F265 F5p71, F71 279 F7p75, F7p79, F75, F79 314 F330 F7p75, F7p79, F75, F79 317 F400 F7p75, F7 p79, F7p81, F75, F79, F81 317 F500 F7p75, F7 p79, F7p81, F75, F79, F81 346 F630, F800 F7p81, F81 510 (1) Relay mounting plate LA7 F90p, see page 6/31 (2) AM1 EC or AM1 DF for LC1 F115 to F630 and LC1 F800
H2
G 145 190
H2
58 50 58 58 58 58 58
6/32
H2
120 120 120 120 180 180 180
76
Schemes, setting-up
Protection components
6
Schemes
LR9 F5p57F7p81
L1 L2 L3
0V
(2)
KM1 2 4 6 2 4 6 KM1
1/L1
3/L2
1/L1
5/L3
3/L2
5/L3
103
(3) (1)
112 %
(3)
(4)
Test Stop Man. reset
(4)
(2)
104
(1)
95 97 96 98
KM A1 14 13
2/T1
4/T2
6/T3
A M 3 13 M 3
M A1
KM 14
KM A2 N
(1)
N
KM A2
(1)
(1) Tripped on thermal overload (2) Overheating alarm (3) Setting current (4) Specialised circuit
6
LR9 F5369
Ir(A) TEST TRIPPED STOP RESET
1 7
105
125
90
150
98
NO
97
95
NC
96
6 5 4 3 2
Stop function 3
Stop
Test function 2
Test Trip indicator
TRIPP TEST
ED STOP RE
b The Stop function is obtained by pressing the red STOP button 3. b Pressing the Test button: v actuates the N/C contact, v has no effect on the N/O contact. b The STOP button can be locked by fitting a U clip (reference: LA7 D901 ).
b The Test function is obtained by pressing the red TEST button 2 with a screwdriver. b Operation of the TEST button simulates tripping of the relay and: v actuates both the N/O and N/C contacts, v actuates the trip indicator 5.
6/33
Presentation, description
Presentation
LR97 D and LT47 electronic over current relays have been developed to satisfy machine protection requirements. These relays have definite time characteristics: current threshold and time based function. They are particularly recommended for providing mechanical protection on machines with high resistive torque, high inertia and with strong probability of jamming under steady state conditions. They can be used for motor protection in the case of long starting times or frequent starting. The LR97 D relay also incorporates two fixed time protection functions, one of 0.5 seconds against locked rotor and one of 3 seconds against phase failure. LR97 D and LT47 can be used to provide mechanical shock protection. In this case, setting the O-Time knob to minimum will ensure tripping in 0.3 seconds.
510429
Applications
LR97 D and LT47 relays are particularly suitable for the following machines: b Monitoring function for excessively long starting time on machines with a risk of difficult starting: v Machines with high resistive torque, high inertia machines. b Monitoring of machines during steady state operation: overtorque detection function v Machines with strong risk of jamming, machines with torque build-up over time, v Mechanical failure monitoring, v Faster detection of malfunctioning on machines where the motor is oversized in relation to its thermal protection It. b Motor protection for specific applications: v Machines with long starting times, v Machines with high on-load factor: more than 30 to 50 starts/hour, v Machine with fluctuating load from a steady state, where the thermal image of a thermal overload relay (thermal memory) is unsuitable in relation to actual overheating of the motor. Examples of machines: v Conveyors, crushers and mixers, v Fans, pumps and compressors, v Centrifuges and spin-dryers, v Presses, shearing machines, saws, broaching machines, sanders and lifting hoists.
LR97 D
510430
Operation
Because of their two separate time settings, LR97 D and LT47 relays can be combined with the motor-starter function: D-Time: starting time, O-Time: trip time during steady state. The D-Time function is only available during the motor starting phase. During this phase the overload detection function is inhibited in order to allow starting. Under steady state conditions, when the motor current is greater than the setting current due to an overload or single-phasing, the red LED lights up and the internal relay switches its contact after a time preset by the O-Time knob. The red LED stays on, indicating that the relay has tripped. The relays are simple to set, in 5 easy steps: - Adjust the 3 knobs to maximum (Load, D-Time and O-Time), - Adjust the D-Time knob to the value corresponding to the motor starting time. - When the motor reaches steady state, adjust the Load knob (turn the knob counter-clockwise until the red LED starts to flicker). - Slowly turn the Load knob clockwise until the LED goes out. - Set the required tripping time, using the O-Time knob.
LT47
Description
Description
LR97 Dppppp LT47 ppppp
Status signalling
LR97 Dppppp LT47 ppppp To assist fast diagnostics, two LEDs (one green and one red) allow signalling of the operating status:
LED signal Green LED On Off Red LED LED signal Green LED On Off Red LED
RESET
3 4 9 1 8 2
3 4 2
TEST RESET
TEST/STOP
A1
A2
98
95
96
2T1
4T2
6T3
Off
On On Off
Off
5 6 7
1 2 3 4 5 6 RESET knob TEST/STOP knob Ready/Run Indicator Relay tripped indicator Current setting Adjustment of starting time
10
7 Adjustment of tripping time 8 Manual/Auto adjustment 9 Single-phase/3-phase adjustment 10 Retractable fixing lugs
On
Trip
On
L3 Off
6/34
Curves
Curves
LR97 D
Overload protection Protection against locked rotor and mechanical jamming under steady state conditions
U power supply A1-A2 Starting Locked rotor on starting Mechanical jamming during steady state operation Overload Brief overload
3 x I setting
Setting current Normal steady state operation Current D-Time
t 0,5 s
O-Time O-Time Reset: Manual (1) or electric (3)
Tripping due to locked rotor or mechanical jamming during 95 steady state operation Tripping on overload 95
96 98 96 98
Overload protection Protection against phase failure during starting and during steady state operation
U power supply A1-A2 Starting Phase failure Missing phase Overload Brief overload
t <3s
O-Time O-Time Reset: Manual (1) or electric (3)
<3s
Tripping due to 95 phase failure Tripping on overload 95
96 98 96 98
Reset: Manual (1) automatic (2) or electric (3)
Setting current Normal steady state operation Current D-Time O-Time set to minimum (02-03 s) Tripping to due mechanical shock 95 Reset: Manual (1) automatic (2) or electric (3)
96 98
(1) By Reset button. (2) Fixed time of 120 s. Selectable by dip switch. Function not available in the event of tripping due to locked rotor/mechanical jamming (I> 3 x I setting) or phase failure. (3) By brief interruption of power supply, minimum 0.1 s.
6/35
Curves (continued)
LT47 Overload protection
U power supply A1-A2 Starting Brief overload Overload
Setting current Normal steady state operation Current D-Time O-Time O-Time Reset: Manual (1) automatic (2) or electric (3)
Trip on overload
95 97
96 98
Setting current Normal steady state operation Current D-Time O-Time set to minimum (02-03 s) Tripping due to 95 mechanical shock 97
96 98
t
Reset: Manual (1) automatic (2) or electric (3)
(1) By Reset button. (2) Only available on version with automatic reset (LT47 ppppA). Time adjustable from 1 to 120 s with the R-Time knob. (3) By brief interruption of power supply, minimum 0.1 s.
Characteristics
Environment
Relay type Conforming to standards Product certifications Degree of protection Protective treatment Ambient air temperature around the device LR97 Dppppp IEC 60255-6, IEC 60947 UL, CSA IP 20 (front face) TH - 30+ 80 - 25+ 60 2000 Any position 15 gn - 11 ms 4 gn kV kV kV kV V/m kV V 2 6 8 (level 3) 6 (level 3) 10 (level 3) 2 Class A 10 LT47 ppppp IEC 60255-6, IEC 60947 UL, CSA IP 20 (front face) TH - 30+ 80 - 25+ 60 2000 Any position 15 gn - 11 ms 4 gn 2 6 8 (level 3) 6 (level 3) 10 (level 3) 2 Class A 10
Conforming to IEC 60529 and VDE 0106 Conforming to IEC 60068 Storage Normal operation without derating (IEC 60947-4-1)
C C m
Maximum operating altitude Operating positions In relation to normal without derating vertical mounting plane Shock resistance Permissible acceleration conforming to IEC 60068-2-7 Vibration resistance Permissible acceleration conforming to IEC 60068-2-6 Dielectric strength at 50 Hz Conforming to IEC 60255-5 Surge withstand Conforming to IEC 61000-4-5 Resistance to In open air electrostatic discharge In direct mode Immunity to radiated radio-frequency disturbance Immunity to fast transient currents Conducted emissions Conforming to EN 55011 Conducted HF disturbance Conforming to EN 61000-4-6
6/36
Characteristics (continued)
Characteristics
Auxiliary contact characteristics
Relay type Contact type Conventional thermal current Maximum hold consumption of controlled contactor coils (occasional operating cycles of contact 95-96) Short-circuit protection LR97 Dppppp 1 NO/NC 3 a 24 a 48 70 140 c 24 c 48 55 55 3 LT47 ppppp 1 N/O + 1N/C 3 a 24 a 48 70 140 c 24 c 48 55 55 3
By gG, BS fuses. Maximum rating or GB2 circuit-breaker Connection by cable or lug-clamps Flexible cable 1 or 2 conductors Min. without cable end Max. Flexible cable 1 or 2 conductors Min. with cable end Max. External of lugs of screw Tightening torque
A V VA V W A
mm 2 mm 2 mm 2 mm 2 mm mm N.m
Rated impulse withstand voltage (Uimp) Frequency limits Of the operating current Connection by cable or lug-clamps Flexible cable 1 conductor Min. without cable end Max. Flexible cable 1 conductor Min. with cable end Max. External of lugs of screw Tightening torque
6
LT47 ppppA "Load" knob 0.2/0.330 1120 Reset button R-time knob: 1-120 s By interruption of power supply (minimum 0.1 s) After O-time
Operating characteristics
Relay type Adjustment Current Time A s s s LR97 Dppppp "Load" knob 0.530 0.2/0.310 Reset button 120 s fixed By interruption of power supply (minimum 0.1 s) On starting Steady state Inhibited After O-time during D-time After D-time < 0.5 s LT47 ppppS "Load" knob 0.530 0.2/0.310 Reset button By interruption of power supply (minimum 0.1 s) On starting Steady state Inhibited After O-time during D-time Inhibited After O-time during D-time Inhibited After O-time during D-time 2 LEDs No load Under load Yes
Reset
Tripping
After O-time
<3s
<3s
After O-time
Status and fault signalling (see table page 6/34) TEST/STOP function Sealing
6/37
References
510429
1.27
1.26
LC1 D09D38
LR97 D07pp
525
521
LC1 D09D38
2038
2034
LC1 D25D38
V LR97 D015M7 V LR97 D015F7 LR97 D015B LR97 D015E V LR97 D07M7 V LR97 D07F7 LR97 D07B LR97 D07E V LR97 D25M7 V LR97 D25F7 LR97 D25B LR97 D25E V LR97 D38M7 V LR97 D38F7 LR97 D38B LR97 D38E
kg 0.172 0.172 0.172 0.172 0.172 0.172 0.172 0.172 0.172 0.172 0.172 0.172 0.172 0.172 0.172 0.172
510430
kg a 200240 a 100120 c/a 24 V c/a 48 V a 200240 a 100120 c/a 24 V c/a 48 V a 200240 a 100120 c/a 24 V c/a 48 V a 200240 a 100120 c/a 24 V c/a 48 V a 200240 a 100120 c/a 24 V c/a 48 V a 200240 a 100120 c/a 24 V c/a 48 V For use with V V LT47 06M7S LT47 06F7S LT47 06BS LT47 06ES LT47 30M7S LT47 30F7S LT47 30BS LT47 30ES LT47 60M7S LT47 60F7S LT47 60BS LT47 60ES LT47 LT47 LT47 LT47 LT47 LT47 LT47 LT47 LT47 LT47 LT47 LT47 Sold in lots of 06M7A 06F7A 06BA 06EA 30M7A 30F7A 30BA 30EA 60M7A 60F7A 60BA 60EA 0.192 0.192 0.192 0.192 0.192 0.192 0.192 0.192 0.192 0.192 0.192 0.192 0,192 0.192 0.192 0.192 0.192 0.192 0.192 0.192 0.192 0.192 0.192 0.192 Weight
330
325
V V
LT47 30ppp
560
550
V V
330
325
V V
560
550
V V
kg Pre-wiring kits allowing LC1 D09D18 10 LAD 7C1 0.002 connection of the LR97 D LC1 D25D38 10 LAD 7C2 0.003 relay N/C contact directly to the contactor Terminal block for clip-on LR97 D 1 LAD 7B106 0.100 mounting on 35 mm rail (AM1 DP200) (1) To allow adjustment of the tripping sensitivity, see adjustment method (page 6/34). (2) Please see pages 5/42 and 5/43. (3) If a pre-wiring kit is used, it is no longer possible to electrically wire signalling of tripped status.
6/38
Dimensions
LR97 Dpppp LT47 pppp
62,2 13 10
63 51
12
51,5
20,4 45 77,2 56 71
LT47 pppp
19,5 67,5
Mounting
LR97 Dpppp Direct mounting beneath the contactor c
67,5
LC1 b c D09D18 D25D38 123 137 See pages 5/82 and 5/83
45
Note: Can be mounted on 5 rail.
50,8
70,3
Schemes
LR97 Dpppp
L1 L2 L3
LT47 pppp
L1 L2 L3 MCBB
MCBB
Stop Stop
13
13
KM1 KM1
Test/Stop Reset Start
KM1
Test/Stop Reset
Start
L1
L2
L3
KM1
A1 A2 98 95 96
T1
T2
T3
KM1 A2
M3
a M3
LT47
A1 A2 97 98 95 96
A1 A2 98 95 96
A1
A2
A1
LR 97D
14
14
6/39
Functions
Protection components
Multifunction protection relays LT6 P
The LT6 protects against: b thermal overloads, by monitoring the machine currents, b machine overheating (using PTC probes), b phase imbalance and phase failure, b earth fault, b no-load running, b long starting time, b overtorque and stalled rotor, b reversal of phase rotation, b a too low power factor (cos ). It provides: b fault and alarm signalling, using a remote display, b fault signalling via a relay output and a 7 segment display, b load shedding by monitoring voltage between phases, b signalling if short-circuit current is exceeded, b thermal alarm, b the control of motors (independent, reversing and 2-stage). It communicates via a bus: b for receiving configuration parameters for the LT6 (protection, motor control), b for information exchange with the LT6: v instantaneous values (voltage, current per phase, frequency, cos , thermal state), v data log of 5 previous trip incidents (causes and remedies), v maintenance statistics, cause of trip statistics, v operating and alarm states. It incorporates a communication watchdog function: in the event of loss of communication, fallback mode parameters can be set.
Description
On the front panel of the relay: b a 7 segment display for fault indication, b a Test button which opens the control contacts and closes the fault signalling contacts, b a trip Reset button. b a DIP switch for selection of: v bus communication address, v communication protocol (Uni-Telway or Jbus/Modbus), v manual or automatic reset following a thermal fault, v thermal overload parameter settings from the front panel or via serial link communication (line adjust or local adjust). b a serial interface (9-way SUB-D) enables RS 232 or RS 485 connection, depending on the user's cabling method, v using RS 232 connection, kit reference LA9 P620 enables communication (parameters and indication) between the relay and a PC running under Microsoft Windows 95, 98 or NT 4, v using RS 485 connection, the relay is connected to a Uni-Telway or Jbus/Modbus bus, v using RS 232 connection enables the relay status to be read at a remote display unit XBT H41101 p.
6/40
Functions (continued)
Protection components
Multifunction protection relays LT6 P
Thermal overload: thermal protection of motor by monitoring current consumption Overheating (PTC): thermal monitoring of motor using built-in PTC temperature probes Phase imbalance and phase failure: monitors symmetry of rms current values Earth fault (DDR): monitors insulation faults using toroid sensor Long starting time: LT6 trips if both Is D and preset time exceeded No-load running: LT6 trips if both Iv and preset time exceeded Torque limitation: LT6 trips if both I Lc and preset time exceeded. Function inactive during starting Cos : monitors phase shift between motor current and voltage Monitoring of rotational direction of phases
20 % 5 100 % 30 % of I average 0.7 s (starting) 5 s (running) 30 A 5s 150 % Ir 10 s 30 % Ir 10 s 200 % Ir 10 s 0.1 10 s Forward running
Load shedding: opens channels A and B of LT6 if voltage drops below preset value
Short-circuit detection: signals short-circuit condition via the serial interface Reset: effective after programmable time or when the thermal state drops below a programmed value Motor control
Time before reset 0s C (iron) before reset 100 % n Control of outputs A and B Reversing
Self-cooled/Auto-cooled
Self-cooled
Communication watchdog
Opening of outputs A and B, in the event of loss of communication (1) These values can be activated and adjusted from the front panel of the relay when set to Local adjust. (2) The average rms current is equal to the average current value of the 3 phases. Factory activated functions or functions activated/deactivated by serial link communication.
6/41
Characteristics
Protection components
Multifunction protection relays LT6 P
Environment
Conforming to standards e marking Product certifications Protective treatment Degree of protection Shock resistance Vibration resistance Ambient air temperature around the device Conforming to IEC 60947-1 Conforming to IEC 6068-2-27 Conforming to IEC 6068-2-6 Storage Operation Flame resistance Maximum operating altitude Operating position In relation to normal vertical mounting plane Conforming to UL 94 m C C IEC 600947-4-1, IEC 60034-11, IEC 60755, VDE 0106, VDE 0660 Meets the essential requirements of European Low Voltage and EMC Directives UL 508, CSA, RINA, LROS TH IP 20 (1) 15 gn, 11 ms 2 gn from 3 to 100 Hz - 35+ 85 - 20+ 70 V0 2000
90
Resistance to electrostatic discharge Resistance to radiated electromagnetic interference Resistance to fast transient currents Resistance to conducted radio-frequency disturbance Non-dissipating shock wave (U imp) Dissipated shock wave Supply harmonics Resistance to micro-breaks
Conforming to IEC 61000-4-2, kV level 3 Conforming to IEC 61000-4-3, V/m level 3 Conforming to IEC 61000-4-4, kV level 4
kV
(1) Only applicable when power cabling to relay exceeds the following sizes: 1.5 mm2 with cable end or 2.5 mm2 without cable end .
90
8 10 2 6
Conforming to IEC 61000-4-5, level 3 Conforming to IEC 60947-2 appendix F Conforming to IEC 61000-4-11
6/42
Characteristics (continued)
Protection components
Multifunction protection relays LT6 P
mm 2 mm 2 mm 2 N.m
Operational current y 25 A Operational current > 25 A (using a current transformer) A Operational current y 25 A
y GV2 L05 (1 A relay rating) y GV2 L10 (5 A relay rating) Compact NSppppMA (Merlin Gerin) y 2 aM, 4 gG (1 A relay rating) y 6 aM, 16 gG (5 A relay rating) u 32 (aM), u 63 (gG, gM)
y GV2 L22
By fuses
Cabling Solid cable Flexible cable without cable end Flexible cable with cable end Tightening torque Plug-in connector 1 or 2 conductors 1 or 2 conductors mm 2 mm 2 0.51 0.51
1 conductor 2 conductors
mm 2 mm 2 N.m
(1) Using external current transformer for operating currents exceeding 25 A: see page 6/48.
6/43
Characteristics (continued)
Protection components
Multifunction protection relays LT6 P
a.c. loads Rated voltage Permissible power for category AC-15 Associated with contactor d.c. loads Rated voltage Permissible power for category DC-15 Associated with contactor V W c 30 50 (Ie = 0.2 A, Ue = c 30 V, Ith = 2 A, 300 000 operations on a resistive load) LP1 K, LP2 K with suppressor module LA4 KC V VA a 250 250 (Ie = 0.2 A, Ue = a 250 V, Ith = 2 A, 300 000 operations on a resistive load) LC1 K, LC2 K, LC7 K, LC8 K with suppressor module LA4 KE
6/44
Characteristics (continued)
Protection components
Multifunction protection relays LT6 P
Resistance to electrostatic discharge Electromagnetic interference Electrical interference Shock resistance Vibration resistance Communication with the LT6 Software
Modbus protocol
6/45
Characteristics
Protection components
Multifunction protection relays LT6 P
Probe characteristics
Probe type Conforming to standards Resistance Rated operational voltage (Ue) Rated insulation voltage (Ui) Insulation Length of connecting cables At 25 C Per probe V kV DA1 TTppp IEC 60034-11 mark A 3 x 250 in series c 2.5 max 2.5 Reinforced Between probes Between probe and motor terminal plate mm m 250 1
Guaranteed operating zones: example with 3 probes type DA1 TT ppp (250 at 25 C) in series, conforming to standard EC 60034-11, mark A.
Resistance (ohms)
10 000
4000
Trip zone
Reset zone
100
20 10
NOT + 15 C
NOT - 20 C
-20
Temperature (C)
1 3 probes type DA1 TT ppp (250 to 25 C) in series. NOT: Nominal Operating Temperature Protection unit tripped. Protection unit reset.
6/46
Tripping curves
Protection components
Multifunction protection relays LT6 P
1000
100
10
1 1 1,12 1,5 2 3 4 5 6 7 8
I/Ir
6
1000
100
10
1 1 1,12 1,5 2 3 4 5 6 7 8
6/47
References
Protection components
Multifunction protection relays LT6 P
Configuration software
Description Languages For use with All relay ratings Reference LA9 P620 Kit comprising: English, French, - two 3" 1/2 diskettes, German, Italian, (for Windows 2000 XP 95, 98, Spanish NT 4), - 2 m connection cable fitted at each end with a 9-way SUB-D connector (female-female) Weight kg 0.550
LT6 P0M005FM
Current transformers
Operational current Primary A 100 200 400 800 Reference Secondary A 1 1 1 1 Weight kg 0.550 0.550 0.550 0.680
813354
Display modules
Language LT6 CT4001 French English Supply voltage V c 24 c 24 c 24 Reference XBT H411011 XBT H411013 XBT H411014 Weight kg 0.620 0.620 0.620
Spanish
Connection cable
Function Reference Ensures connection link between the LT6 relay XBT Z9701 and display modules XBT H/P/E/HM/PM. Comprising a 9-way SUB-D female connector and a 25-way SUB-D male connector (length 2.2 m) (1) For operational currents greater than 25 A, use an external current transformer with a 1 A or 5 A secondary. Weight kg 0.200
6/48
References (continued)
Protection components
Multifunction protection relays LT6 P
813355
(1)
Sold in lots of 10 10 10 10 10 10 10 10 Unit reference DA1 DA1 DA1 DA1 DA1 DA1 DA1 DA1 TT090 TT110 TT120 TT130 TT140 TT150 TT160 TT170 Weight kg 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010
Triple probes
Nominal Operating Temperature (NOT) C 90 110 120 130 140 150 160 170
Marking accessories
Description
Composition
DA1 TT ppp
25
AB1 G p (2)
0.002
Replacement part
Description Set of plug-in connectors (3) Reference LA9 P600 Weight kg 0.150
(1) PTC: Positive Temperature Coefficient. (2) When ordering, replace the p in the reference with the number or letter required. (3) The set includes upstream, downstream and probe-entry connectors.
6/49
Dimensions, mounting
Protection components
6
AF1 EA4
118
131
90 54
Current transformers
LT6 CT
Display modules
XBT H41101p
42
30
35
25
a 95
25
6
10 10
6,2
202
89,6
107
102
6,2
20
42,5
42,5
a 35 35 35 10
2,5
Panel cut-out
(1)
50
90
184
6/50
110 7
Protection components
6
c2 8
21 4
16
b1
b2
b1
29 c1 J c1 a G a1
b 83 109
b1 53 66
c 30 50
c1 60 87
c2 31 45
H 50 60
a 26,5 26,5 29
a1 44 44 46
b1 80 80 120
b2 55 55 90
c 80 120 196
G 35 35 37
H 65 65 104
H
K 40 40 60
GA300
POA, GOA
344
6
a G
299 29
Type GOA POA a 72 78 b 148 224 c 46 110 G 57 76
6/51
Application schemes
Protection components
Multifunction protection relays LT6 P
Motor control: D.O.L. starting (channels A and B set for reversing or independent control)
Control from front panel of relay
KM1
Motor start Motor stop
D1 D2 D3 D4
Channel A
D1 D2 D3 D4
95 96
95
Channel A
KM1
KM1
Reserved
Reserved
96
I8 I7 I6 I5 I4 I3 I2 I1
I8 O1 O2 I7 I6 I5 97
Signalling
O1 O2
Stop channels A and B Start channel B Start channel A Local or serial communication control of A and B Reset Alarm
Stop channels A and B Start channel B Signalling Start channel A Local or serial communication control of A and B Reset Alarm
I4 I3 I2
97 98
98
93 I1 94
93 94
C1 Common 1 () C2 Common 2 ()
Control supply (1)
C2 Common 2 ()
Control supply (1)
A2 A1
A2 A1
400 V KM1
400 V KM1
D1 D2 D3 D4
95
Channel A
KM1
Reserved
96
I8 I7 I6
O1 O2
I5 I4 I3 I2 I1
97 98
93 94
C1 Common 1 () C2 Common 2 ()
Control supply (1)
A2 A1
400 V KM1
(1) For d.c. supplies, inputs I1 to I8 must be connected to the positive line.
6/52
Application schemes
(continued)
6
Protection components
Multifunction protection relays LT6 P
KM1
Reserved
96
I8
Q1 KM1
I7 I6 I5 I4 I3 I2
O1 O2
Stop channels A and B Start channel B Signalling Start channel A Local or serial communication control of A and B Reset Common 1 () Common 2 () Alarm
97 98
Tripped
Line Local
93 94
Overload
I1 C1 C2
Q1
A2 A1
KM1 400 V
U V
M 3
(1) For d.c. supplies inputs I1 to I8 must be connected to the positive line.
6/53
Application schemes
(continued)
6
Protection components
Multifunction protection relays LT6 P
Control via discrete inputs of relay Channels A and B set for reversing control.
95
Channel A
D1 D2 D3 D4
KM1
D1 D2 D3 D4
KM1
Reserved
96
Reserved
I8 I7 I6 I5 I4 I3 I2 I1
KM2
96
I8 O1
KM2
KM2
I7 I6 I5 I4 I3 I2
O1
KM2
O2
Stop channels A and B Start channel B Signalling Start channel A Local or serial communication control of A and B Reset Alarm
KM1
O2
Stop channels A and B Start channel B Signalling Start channel A Local or serial communication control of A and B Reset Common 1 () Common 2 () Alarm
KM1
97 98
97 98
93 I1 94 C1
93 94
C1 Common 1 () C2 Common 2 ()
Control supply (1)
A2 A1
C2
Control supply (1)
A2 A1
400 V
KM1
L11 L21
400 V
KM1
L11 L21
KM2
L31
KM2
L31
Control from front panel of relay Channels A and B set for independent control.
D1 D2 D3 D4 95
Channel A
Reserved
96
I8 I7 I6 I5 I4 I3 I2 I1
Motor stop
O1 Forward start O2
KM2
KM1
Reverse start
KM2
KM1 KM2
97 98
KM1
93 94
C1 Common 1 () C2 Common 2 ()
Control supply (1)
A2 A1
400 V KM1
L11 L21
KM2
L31
(1) For d.c. supplies inputs I1 to I8 must be connected to the positive line.
6/54
Application schemes
(continued)
6
Protection components
Multifunction protection relays LT6 P
Reserved
KM2
KM1
96
C2 I8 I7 I6 I5 I4 I3 I2 I1 C1
O1
KM1 KM2
O2
97 Start channel A Signalling Local or serial communication 98 control of A and B Reset 93 Common 1 () Alarm 94
Start channel B
Control supply (1) Voltage and cos measuring transformer 400 V 230 V
0V
400 V
0V
KM1
KM2
(1) For d.c. supplies inputs I1 to I8 must be connected to the positive line.
6/55
Application schemes
(continued)
6
Protection components
Multifunction protection relays LT6 P
Motor control: star-delta starting (channels A and B set for 2-stage control)
Control via discrete inputs of relay
D1 D2 D3 D4 95
Channel A
KM1
Reserved
KM3
96
KM3 KM1 KM2
I8 I7 I6 I5 I4 I3 I2 I1
Discrete input E Discrete input D Discrete input C Stop channels A and B Start channel B Start channel A Local or serial communication control of A and B Reset Signalling Channel B
O1
KM3
O2
KM1
97 98
C1 Common 1 () C2 Common 2 ()
Control supply (1) Alarm
93 94
1 KM1 2 3 5 4 6 U1 V1 3 5 6 W1 W2 M U2 V2
A2 A1
PTC probes
400 V
1 KM2 2 3 4
1 KM3 2 3 5 4 6
6
I8 I7 I6 I5 I4 I3 I2 I1 C1 C2
Control supply (1)
KM1
Reserved Discrete input E Discrete input D Discrete input C Stop channels A and B Start channel B Start channel A Local or serial communication control of A and B Reset Common 1 () Common 2 () Alarm Signalling Channel B
96
KM3
O1
KM3
O2
KM1
97 98 93 94
A2 A1
1 KM1 2 3 5 4 6 U1 V1 3 5 6 W1 W2 M U2 V2
400 V
1 KM2 2 3 4
1 KM3 2 3 5 4 6
(1) For d.c. supplies inputs I1 to I8 must be connected to the positive line. Functions : pages 6/40 and 6/41 Characteristics, curves: pages 6/42 to 6/47 References : pages 6/48 and 6/49 Dimensions, mounting : pages 6/50 and 6/51
6/56
Application schemes
(continued)
6
Protection components
Multifunction protection relays LT6 P
Reserved
KM3 96
KM1
KM3
C2 I8 I7 I6 I5 I4
Control supply (1) Voltage measuring transformer 400 V/230 V 230 V 400 V To input E (I8)
Start channel B 97 Start channel A Signalling Local or serial communication 98 I2 control of A and B I1 Reset 93 C1 Common 1 () Alarm 94 A2
I3
A1
5 KM1 6 3 1 4 2 W1 V1 3 1 2 U1 U2 M W2 V2
0V
5 KM2 6 3 4
5 KM3 6 3 1 4 2
(1) For d.c. supplies the inputs I1 to I8 must be connected to the positive line. LT6 P0M005FM connections with current transformers LT6 CTpppp
D1 D2 D3 D4
95
Channel A
Channel A
96 I8 O1 O2 I7 I6 I5 I4 I3 I2 I1
Reserved
C2 Common 2 () I8 I7 I6 I5 I4
Discrete input E Discrete input D Discrete input C
O1
Channel B
O2
Stop channels A and B Start channel B Signalling Start channel A Local or serial communication control of A and B Reset Alarm
97 Start channel A Signalling Local or serial communication 98 I2 control of A and B I1 Reset 93 C1 Common 1 () Alarm Common 2 () C2 94 A2 I3 A1 T1 T2 NC H1 Earth fault toroid H2
PTC probes
97 98
Ph1
Ph2
Ph3
C1 Common 1 () A2 A1
93 94
P1 P2
S1 S2 P1 P2 S1 S2 P1 P2 S1 S2
LT6 P0M005FM
XBT H41101
XBT Z9701
M 3
6/57
Selection guide
Protection components
Thermistor protection units for use with PTC thermistor probes (1)
Applications
General protection and protection of motors fitted with PTC thermistor probes (1)
Reset method
Automatic
Fault signalling
Fault test
6
Rated control circuit voltages a 50/60 Hz Single voltage 115 V or 230 V Rated control circuit voltages c Single voltage 24 V
Contact type
1 N/C
LT3 SE
6/64 (1) PTC: Positive Temperature Coefficient
Pages
6/58
6 6
IEC 60034-11, PTB, UL, CSA Marine: BV, LROS, GL, DNV, RINA
Automatic
Manual or automatic
Yes
6
Dual voltage 115/230 V Multivoltage 24230 V Single voltage 400 V Dual voltage 24/48 V, 115/230 V Multivoltage 24230 V Dual voltage 24/48 V Multivoltage 24230 V Dual voltage 24/48 V
LT3 SA
6/64
LT3 SM
6/59
General
Protection components
Thermistor protection units for use with PTC thermistor probes (1)
Application
LT3 Sp thermistor protection units continuously monitor the temperature of the machines to be protected (motors, generators, etc.) by means of PTC thermistor probes embedded in the machine windings. If the nominal operating temperature of the probes is reached, they convert the rapid increase in resistance into a switching function which can be used to switch off the machine or signal a fault (see paragraph relating to thermistor probes below). Accidental breaks in the supply circuits of the thermistors are also detected.
Electromagnetic compatibility
Conforming to "Electromagnetic compatibility" directive. Conforming to standard EN 61000-6-2. Resistance to electrostatic discharge (conforming to IEC 61000-4-2) Resistance to fast transients (conforming to IEC 61000-4-4) Susceptibility to electromagnetic fields (conforming to IEC 61000-4-3) Surge resistance 1.2/50 - 8/20 (conforming to IEC 61000-4.5) Immunity to microbreaks and voltage drops (IEC 61000-4-11) Suitable for use with variable speed controllers
Level 3 Level 3 Level 3 Level 4
Thermistor probes
Range of most commonly used PTC thermistor probes: from 90 to 160 C, in steps of 10 C. Curve R = f (), characteristic of a PTC thermistor probe, is defined by standard IEC 60947-8. The choice of PTC thermistor probe to be incorporated in the motor winding depends on the insulation class, the type of motor and the most suitable location for the probe. This choice is usually made by the motor manufacturer or the motor rewinder, who have all the necessary information. Application example
Insulation class of rotating machines conforming to IEC 60034-11 (S1 duty) NOT Nominal operating temperature Temperature at which rapid increase in resistance occurs Probes used for Fault Alarm C C
A B E F H
6/60
Characteristics
Protection components
Thermistor protection units for use with PTC thermistor probes (1)
Protection unit type Reset method Fault indication Fault test Probe interchangeability
LT3 SE Automatic Label Mark A to IEC 60034-11 IEC 60034-11 VDE 0660
LT3 SA Automatic On front panel of unit and remote Label Mark A to IEC 60034-11 IEC 60034-11 VDE 0660 LROS
LT3 SM Manual/Automatic On front panel of unit and remote By pushbutton on front panel of unit Label Mark A to IEC 60034-11 IEC 60034-11 VDE 0660
Environment
Conforming to standards Product certifications Degree of protection e marking
IP 20 conforming to IEC 60529, VDE 0106 LT3 Sp protection units have been designed to comply with the basic recommendations of European directives relating to low voltage and EMC. Therefore LT3 Sp products bear the European Community e mark. - 40+ 85
Storage Conforming to IEC 60068-2-1 and 2-2 Operation Without derating With derating Conforming to IEC 60068-2-6 Conforming to IEC 60068-2-27 In relation to normal vertical mounting plane
- 25+ 60 1500 m Up to 3000 m, the maximum permissible ambient air temperature for operation (60 C) must be reduced by 5 C per additional 500 m above 1500 m 2.5 gn (225 Hz) 1 gn (25150 Hz) 5 gn (11 ms) Any position
Average consumption
6/61
Characteristics (continued)
Protection components
Thermistor protection units for use with PTC thermistor probes (1)
V V m mm2
a 250 (a 400 V for LT3 SM00V) 2.5 5 100 for 0.5 million operating cycles 6 3 2 2 x 11 x 2.5 1 x 0.752 x 2.5 0.8
In DC-13 Cabling (cage type connector) for flexible or solid cable Tightening torque
(1) PTC: Positive Temperature Coefficient (2) Provided that the total resistance of the probe circuit is less than 1500 at 20 C. (3) For distances greater than 500 m take cabling precautions (twisted shielded pairs).
6/62
Characteristics (continued)
Protection components
Thermistor protection units for use with PTC thermistor probes (1)
10 000
100
20 10
NOT: Nominal Operating Temperature Protection unit tripped. Protection unit reset. (1) PTC: Positive Temperature Coefficient
NOT -20 C
-20
NOT + 15 C
Temperature (C)
6/63
References
Protection components
Thermistor protection units for use with PTC thermistor probes (1)
108694-24-M
Units with automatic reset with thermistor short-circuit detection On front panel: fault and voltage signalling indicator.
LT3 SE00M
108698-24-M
24230 V 2 C/O
Output contact N/C + N/O N/C + N/O N/C + N/O N/C + N/O
Reference LT3 SM00V LT3 SM00E LT3 SM00M LT3 SM00ED LT3 SM00MW
c a 50/60 Hz or c
24/48 V
24230 V 2 C/O
LT3 SM00M
6/64
References (continued)
Protection components
Thermistor protection units for use with PTC thermistor probes (1)
813383
(1)
Sold in lots of 10 10 10 10 10 10 10 10 10 10 10 10 10 Unit reference DA1 TT090 DA1 TT110 DA1 TT120 DA1 TT130 DA1 TT140 DA1 TT150 DA1 TT160 DA1 TT170 DA1 TS060 DA1 TS070 DA1 TS080 DA1 TS090 DA1 TS100 Weight kg 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.005 0.005 0.005 0.005 0.005
Nominal Operating Temperature (NOT) C 90 110 120 130 140 150 160 170
60 70 80
813384
90 100
Adapter
Marking accessories
Clip-in markers (maximum of 5 per unit) Strips of 10 identical numbers (0 to 9) 25 AB1 Rp (2) 0.002
25
AB1 G p (2)
0.002
(1) PTC: Positive Temperature Coefficient (2) When ordering, replace the p in the reference with the number or letter required.
6/65
Protection components
Thermistor protection units for use with PTC thermistor probes (1)
6
Dimensions
LT3 SE, SA, SM Mounting on 5 rail AM1 DP200 Mounting on 1 4 rail (with adapter RHZ 66)
100
115
98,4
100
50
50
RHZ 66 22,5
A1
A1 or B1
A1
96
95
T1
(1)
96
T1
Ue
(1)
98 97 95
T1
Ue
Fault
(2)
05 08 06 98
T2
95
T2
Fault
T2
A2
A2
A M K K
A2
96
A
A M K K H
M K
K H
LT3 SM multivoltage
A1 or B1
A1
96
95
6
Rd
T1
Ue
(1)
98 97 95
Rd
T1
Ue
(1)
05 08
T2
Fault
T2
Fault
06 98 96
A
Y1 Test Reset A2 Y2
Y2
A M K K H
A2
Y1 Test Reset
M K
K H
Setting-up
Cabling It is inadvisable to use the same multi-core cable for the thermistor probe circuit and the power circuit. This is especially important for long cable runs. If it is impossible to comply with the above recommendation, a pair of twisted conductors must be used for the thermistor probe circuit. Testing the insulation of the line connecting the thermistors to the LT3 S unit Before carrying out this test, short-circuit all the terminals of the LT3 S protection unit. Measure the insulation value between these terminals and earth using a megger or a flash tester, progressively increasing the voltage to the value defined by the standards. Checking the PTC thermistor probes for correct operation With the machine stopped, in the cold state and after having taken all the necessary safety precautions: b disconnect the line linking the thermistors to the LT3 S protection unit, at the terminals of the machine being protected: motor, etc., b using an ohmmeter with a voltage rating less than or equal to 2.5 V, measure the resistance of the probe circuit at the machine terminals, b depending on the number and type of thermistors connected in series, check that their resistance value at 25 C is correct. Example: motor fitted with 3 PTC thermistor probes with a resistance y 250 at 25 C. Any value higher than 250 x 3 = 750 indicates a problem. (1) PTC: Positive Temperature Coefficient (2) Relay energised: the contacts are shown in the "operating" position.
6/66
Operation
Protection components
Thermistor protection units for use with PTC thermistor probes (1)
L2 L3 N T2 T1
96 98 97
Ko
Ue
Fault
Starting The LT3 SA is normally energised and its internal relay is in the pre-energised position. The motor is started by operating pushbutton M automatically held in by K (3-wire control circuit).
95
A M K K H
Thermal fault The strong increase in resistance of the PTC probes at the moment their temperature reaches the nominal operating temperature (NOT) is detected by the LT3 SA unit and causes the relay to drop out; indicator H comes on, as does the built-in indicator on unit LT3 SA. Contactor K drops out and pressing button M has no effect.
A2
Reset As the motor cools, it reaches the reset threshold, 2 to 3C below the nominal operating temperature. The relay resets and the motor can be started by pressing button M.
Pushbutton M
L2 L3 N T2 T1
96 98 97
Ko
Ue
Reset After tripping on thermal fault and cooling to the reset threshold, the Test/RESET button on the unit (R1) or a remote reset button (Rd) must be pressed to energise the relay. The fault is therefore memorised, even though the temperature of the probes has dropped to well below the reset threshold.
Fault
95
R1 K
A2
A Rd M K K H
Signalling circuit As the relay is fitted with 2 separate contacts, the signalling voltage may be different from the contactor control voltage.
Operating temperature NOT, Tripping threshold Reset threshold Test/Reset button Reset Rd Relay Ko Fault indicator Contactor K
Test Pressing the Test/RESET button simulates a fault and causes the relay to drop out: the FAULT indicator comes on, as does the remote signalling indicator. The unit is reset by pressing the Test/RESET button again.
Pushbutton M
6/67
Presentation, characteristics
Protection components
6
Presentation
The RM1 XA electromagnetic relay detects over current peaks in excess of the maximum permissible current value. It is designed for the protection of circuits which are not subject to current peaks (starters, resistors) or for controlling starting peaks on slip ring motors. It trips instantaneously and is not suitable for frequent operation (12 operating cycles per hour). It can withstand a continuous current equivalent to 1.25 times the minimum setting current.
Environment characteristics
Conforming to standards Approvals Protective treatment Ambient air temperature around the device Maximum operating altitude Operating position C m Standard version NF C 63-650, VDE 0660 CSA Standard version TC, special version TH Storage: - 60+ 70 Operation: - 40+ 60 3000 15 in relation to normal vertical mounting position
a.c. supply
V VA V W
48 4000 48 240
d.c. supply
(1) Circuit such as the electromagnet of a contactor - cos inrush: 0.7 and cos sealed: 0.4. (2) Circuit such as an electromagnet without economy resistor ; time constant varying from 20 ms for 5 W to 200 ms for 100 W or more.
Operating times
Time in ms
Operating times: because of the numerous applications for RM1 XA over current relays, it is not possible to give precise operating times. The curves shown are therefore purely indicative.
100 90 80 70 60 50 40 30 20 2 In
Setting points
4 25 In 3 1,6 In
0,8 In
6/68
References
Protection components
Single-pole magnetic over current relays
533558
Non-latching
With 1 C/O contact block, non-latching
Recommanded operating range (motor In) A a or c RM1 XA001 Setting range (trip current) Maximum continuous current a or c A 1.6 2.5 4 6.3 10 16 25 40 63 100 160 200 315 500 1000 1000 Reference Weight
0.71.15 1.161.8 1.92.9 34.6 4.77.2 7.311.5 11.618 18.129 29.146 46.172 73115 116145 146230 231360
A 1.254 26.3 3.210 516 825 12.540 2063 32100 50160 80250 125400 160500 250800 400 1250 6302200 6302000
RM1 XA001 RM1 XA002 RM1 XA004 RM1 XA006 RM1 XA010 RM1 XA016 RM1 XA025 RM1 XA040 RM1 XA063 RM1 XA100 RM1 XA160 RM1 XA200 RM1 XA315 RM1 XA500 RM1 XA101 RM1 XA101
kg 0.990 0.990 0.990 0.990 0.990 0.990 0.990 0.990 0.990 0.990 0.990 0.990 0.990 0.990 0.990 0.990
a c
361630 361570
6/69
References (continued)
Protection components
Single-pole magnetic over current relays
533559
A 1.254 26.3 3.210 516 825 12.540 2063 32100 50160 80250 125400 160500 250800 4001250 6302200 6302000
RM1 XA0011 RM1 XA0021 RM1 XA0041 RM1 XA0061 RM1 XA0101 RM1 XA0161 RM1 XA0251 RM1 XA0401 RM1 XA0631 RM1 XA1001 RM1 XA1601 RM1 XA2001 RM1 XA3151 RM1 XA5001 RM1 XA1011 RM1 XA1011
kg 0.990 0.990 0.990 0.990 0.990 0.990 0.990 0.990 0.990 0.990 0.990 0.990 0.990 0.990 0.990 0.990
533560
7.311.5 11.618 18.129 29.146 46.172 RM1 XA1001 + ER1 XA2p 73115 116145 146230 231360 a 361630 361570
533561
6
RM1 XA0011 + RM1 ZH21
Electrical reset (1) ER1 XA2p (consumption: inrush, sealed: 500 VA) (fitted to the relay together with a latching contact block) Basic reference. Complete with code indicating control circuit voltage (2) (1) The impulse duration must not exceed 2 seconds within 10 minute intervals. (2) Standard coil voltages for electrical reset: Volts 24 48 110 220 50 Hz B E F M
380 Q
6/70
Dimensions, schemes
Protection components
6
Dimensions
RM1 XAppp , RM1 XAppp 1 RM1 XA001XA040 RM1 XA0011XA0401 RM1 XA063, XA100 and XA315 RM1 XA0631, XA1001 and XA3151 RM1 XA160, XA200, and XA500 RM1 XA1601, XA2001, and XA5001 RM1 XA101, RM1 XA1011
RM1 ZH2
M4/M5
d1
L1
M12 25
L 13 123
27,5 27,5
55
S d
S d
50 63,5
d1 5.5 5.5 7
M 83 87 94 94 74 84
L 25 25 25 25 44 44 37
L1 40 40 40 40 55 55 64
S 15 20 25 25 30 40
25 25 25
M6 M8 M8 M8 M10 M10
110
155
124
27,5 27,5 55
Schemes
RM1 XAppp 1
Latching
RM1 XAppp
Non-latching
6
RM1 XA
3-wire control (without mechanical latching)
1 91 93
91
93
91
93
RM1
RM1 94 92 94 2 2
92
94
92
94
S1 12 13 13
11
92
S2 14
KM1
KM1
A1 14
KM1
A2
13
6/71
Contents
7 - Control relays
Control relays
b k control relays v For a.c or d.c control circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 7/4 v For d.c control circuit (low consumption) . . . . . . . . . . . . . . . . . . . . . . . page 7/5 v Instantaneous and time delay auxiliary contact blocks . . . . . . . . . . . . page 7/6 v Mounting and marking accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . page 7/7 b Mini-control relays v Mini-control relays CA2 SK and CA3 SK . . . . . . . . . . . . . . . . . . . . . . page 7/12 v Mini-control relay with alternating contacts CA2 SKE . . . . . . . . . . . . page 7/12 v Instantaneous auxiliary contacts and coil suppressor modules . . . . . page 7/13 b TeSys d control relays and add-on blocks v Control circuit: a.c., d.c. or low consumption, . . . . . . . . . . . . . . . . . . page 7/21 v Add-on blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 7/22 v Accessories and spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 7/23
7/1
Contents
7 - Control relays
Control relays
b k control relays v For a.c or d.c control circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 7/4 v For d.c control circuit (low consumption) . . . . . . . . . . . . . . . . . . . . . . . page 7/5 v Instantaneous and time delay auxiliary contact blocks . . . . . . . . . . . . page 7/6 v Mounting and marking accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . page 7/7 b Mini-control relays v Mini-control relays CA2 SK and CA3 SK . . . . . . . . . . . . . . . . . . . . . . page 7/12 v Mini-control relay with alternating contacts CA2 SKE . . . . . . . . . . . . page 7/12 v Instantaneous auxiliary contacts and coil suppressor modules . . . . . page 7/13 b TeSys d control relays and add-on blocks v Control circuit: a.c., d.c. or low consumption, . . . . . . . . . . . . . . . . . . page 7/21 v Add-on blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 7/22 v Accessories and spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 7/23
7/1
Characteristics
Control relays
k control relays
Environment
Conforming to standards Product certifications Operating positions IEC 60947, NF C 63-140, VDE 0660, BS 5424 UL, CSA
Vertical axis
Horizontal axis
Without derating
Without derating
Connection Screw clamp connections Solid cable Flexible cable without cable end Flexible cable with cable end Solid cable Spring terminals Flexible cable without cable end Faston connectors Clip Solder pins for With locating device between printed circuit board power and control circuits Tightening torque Philips head n 2 and 6 Terminal referencing Conforming to standards EN 50005 and EN 50011 Protective treatment Conf. to IEC 60068 (DIN 50016) Degree of protection Conforming to VDE 0106 Ambient air temperature around the device Maximum operating altitude Vibration resistance 5...300 Hz Flame resistance Storage Operation Without derating Control relay open Control relay closed Conforming to UL 94 Conforming to NF F 16-101 and 16-102 Control relay open Control relay closed Conforming to VDE 0106 and IEC 60536
Min. 1 x 1.5 1 x 0.75 1 x 0.34 1 x 0.75 1 x 0.75 2 x 2.8 or 1 x 6.35 4 mm x 35 microns 0.81.3 Up to 8 contacts
Possible positions for CA2 K only, with derating, please consult your Regional Sales Office. Max. to IEC 60947 1 x 4 + 1 x 2.5 2 x 2.5 1 x 1.5 + 1 x 2.5 2 x 1.5 2 x 1.5
N.m
C C m
"TC (Klimafest, Climateproof) Protection against direct finger contact (devices with screw clamp terminals or pins for printed circuit board) - 50...+ 80 - 25...+ 50 2000 2 gn 4 gn Self-extinguishing material V1 Conforming to requirement 2 10 gn 15 gn SELV (Safety Extra Low Voltage), up to 400 V
Control relay type Rated control circuit voltage (Uc) Control voltage limits For operation (y 50 C) single voltage coil For drop-out Mechanical durability at Uc 50/60 Hz coil In millions of operating cycles Standard c coil Wide range, low consumption c coil Maximum operating rate In operating cycles per hour Average consumption Inrush at 20 C and at Uc Sealed Heat dissipation Operating time Between coil energisation and at 20 C and at Uc opening of the N/C contacts closing of the N/O contacts
CA2 K a 12...690 0.8...1.15 Uc y 0.2 Uc 10 10 000 30 VA 4.5 VA 1.3 5...15 10...20 10...20 15...25 2
CA4 K c 12...120 0.7...1.3 Uc y 0.1 Uc 30 6000 1.8 W 1.8 W 1.8 25...35 30...40 10...20 15...25 2
W ms ms
Between coil de-energisation and opening of the N/O contacts ms ms closing of the N/C contacts ms Maximum immunity to microbreaks
7/2
Characteristics (continued)
Control relays
k control relays
A A A A M mm
Electrical durability (valid for up to 3600 operating cycles/hour) on an inductive load such as the coil of an electromagnet: making current (cos 0.7) = 10 times the power broken (cos 0.4)
Electrical durability (valid for up to 1200 operating cycles/hour) on an inductive load such as the coil of an electromagnet, without economy resistor, the time constant increasing with the load.
V W W W W 24 120 55 15 720 48 80 38 11 600 110 60 30 9 400 220 440 600 52 28 8 300 51 26 7 230 50 25 6 200
V 1 million operating cycles 3 million operating cycles 10 million operating cycles Occasional making capacity VA VA VA VA
24
48
220/ 380/ 440 600/ 230 400 690 440 800 880 1200 158 288 317 500 66 120 132 200 10 000 14 000 13 000 9000
Time constant in ms
1 Breaking limit of contacts valid for: b maximum of 50 operating cycles at 10 s intervals (power broken = making current x cos 0.7). 2 b b b Electrical durability of contacts for: 1 million operating cycles (2a) 3 million operating cycles (2b) 10 million operating cycles (2c ).
Power broken in VA
Power broken in W
16 000 10 000 8000 6000 5000 4000 3000 2000 1000 800 600 500 400 300 200 1000 700 500 300 200 100 80 60 50 40 30 20 10 8 6 12 24 48 110 220 440 600 V
4 3
250
200 140
3 Breaking limit of contacts valid for: b maximum of 20 operating cycles at 10 s intervals with current passing for 0.5 s per operating cycle. 4 Thermal limit
2a 2b 2c
2a 2b
24 48
100
100 80 60 40
50
2c
20 110 120 220 380 500 440 690 V
7/3
References
Control relays
k control relays
For a.c. or d.c. control circuit
kg
816891
(1) Standard control circuit voltages (for other voltages, please consult your Regional Sales Office): Control relays CA2 K (0.8...1.15 Uc) (0.85...1.1 Uc) Volts a 12 20 24(2) 36 42 48 110 115 127 220/ 230 230/ 380/ 400 400/ 440 500 660/ 50/60 Hz 230 240 400 415 690 Code J7 Z7 B7 C7 D7 E7 F7 FE7 FC7 M7 P7 U7 Q7 V7 N7 R7 S7 Y7 Up to and including 240 V, coil with integral suppression device available: add 2 to the code required. Example: J72 Control relays CA3 K (0.8...1.15 Uc) Volts c 12 20 24(2) 36 48 60 72 100 110 125 200 220 230 240 250 Code JD ZD BD CD ED ND SD KD FD GD LD MD MPD MUD UD Coil with integral suppression device available: add 3 to the code required. Example: JD3 . (2) When connecting an electronic sensor or timer in series with the coil of the control relay, select a 20 V coil (a code Z7, c code ZD) so as to compensate for the incurred voltage drop.
7/4
References
Control relays
k control relays
For d.c. control circuit
Auxiliary contacts
Weight
kg
(1) Standard control circuit voltages (for other voltages, please consult your Regional Sales Office): Control relays CA4 K (Wide range coil: 0.7...1.3 Uc) Volts c 12 20 24 48 72 110 120 Code JW3 ZW3 BW3 EW3 SW3 FW3 GW3
7/5
References
Control relays
k control relays
Instantaneous and time delay auxiliary contact blocks
LA1 KN20
2 1 4 3 2 1 2 1 4 3 2 1 2 1 4 3 2 1
2 1 1 2 3 4 2 1 1 2 3 4 2 1 1 2 3 4
LA1 LA1 LA1 LA1 LA1 LA1 LA1 LA1 LA1 LA1 LA1 LA1 LA1 LA1 LA1 LA1 LA1 LA1 LA1 LA1 LA1 LA1 LA1 LA1
KN20 KN02 KN11 KN40 (1) KN31 (1) KN22 (1) KN13 (1 ) KN04 (1) KN203 KN023 KN113 KN403 (1) KN313 (1) KN223 (1) KN133 (1) KN043 (1) KN207 KN027 KN117 KN407 (1) KN317 (1) KN227 (1) KN137 (1) KN047 (1)
kg 0.045 0.045 0.045 0.045 0.045 0.045 0.045 0.045 0.045 0.045 0.045 0.045 0.045 0.045 0.045 0.045 0.045 0.045 0.045 0.045 0.045 0.045 0.045 0.045
816900
Spring terminals
LA1 KN40
Relay output with common point changeover contact, a or c 240 V, 2 A maximum Control voltage 0.85...1.1 Uc Maximum switching capacity 250 VA or 150 W Operating temperature - 10...+ 60 C Reset time: 1.5 s during the time delay period 0.5 s after the time delay period
7
LA2 KT2p V a or c 24...48 On-delay
s 1...30
LA2 KT2E
kg 0.040
a 110...240
On-delay
1...30
LA2 KT2U
0.040
Other versions
Electronic timers type RE4. Please consult your Regional Sales Office.
(1) Block of 4 contacts for use on CA2 K and CA3 K.
7/6
References
Control relays
k control relays
Mounting and marking accessories
Varistor (1)
LA4 KE1E
0.010
LA4 KE1FC
0.010
LA4 KE1UG
0.010
LA4 KC1B
0.010
LA4 KC1E
0.010
LA4 KA1U
0.010
Mounting accessories
Description Application Sold in lots of Clip-on 1 Unit reference LA9 D973 Weight kg 0.025
Mounting plates
On 1 4 rail
On 2 4 rails
10
DX1 AP25
0.065
LA9 D973
Marking accessories
Description Application Sold in lots of 100 Unit reference LA9 D90 Weight kg 0.001
Marker holder
Clip-in markers
25
AB1 Rp (4)
0.002
25
AB1 Gp (4)
0.002
(1) Protection provided by limiting the transient voltage to 2 Uc max. Maximum reduction of transient voltage peaks. Slight increase in drop-out time (1.1 to 1.5 times the normal time). (2) No overvoltage or oscillating frequency. Polarised component. Slight increase in drop-out time (1.1 to 1.5 times the normal time). (3) Protection by limiting the transient voltage to 3 Uc max. and limitation of the oscillating frequency. Slight increase in drop-out time (1.2 to 2 times the normal time). (4) Complete the reference by replacing the dot with the required character.
7/7
Dimensions, mounting
Control relays
7
k control relays
Control relays
CA2 K, CA3 K, CA4 K
On panel On printed circuit board
LA1 K
=
8,65
= = =
A1
58
58
50
45
50
35
57
35 45
A2
58
57
45
LA9 D973
On asymmetrical rail with clip-on mounting plates
DX1 AP25
On asymmetrical rail with clip-on mounting plates
DZ5 ME5
50
53
120
57
21
35 45
57
57
27
45
LA2 KT
On control relay
LA2 KT 27
38
38
38
57
Suppressor modules
LA4 K
On control relay
25
LA4 K
22
57
7/8
58
22
58
110
Schemes
Control relays
k control relays
Control relays
CA2 K, CA3 K, CA4 K
4 N/O
13/NO 23/NO 33/NO 43/NO
CA4 K
2 N/O + 2 N/C
13/NO 43/NO 21/NC 31/NC
A1
A2
A1
A2
A2
14
24
34
44
A1
14
22
32
14
22
34
44
44
A2
+A1
+ A1
_ A2
52
62
62
54
64
54
64
54
74
84
54
62
74
84
52
62
72
54
62
72
Suppressor modules
LA4 KC LA4 KE
A2
15
82
82
54
7/9
Characteristics
Control relays
Environment
Rated insulation voltage (Ui) Conforming to IEC 60947, VDE 0110 gr C, BS 5424, CSA 22-2 n 14, UL 508 Conforming to standards Product certifications Protective treatment Conforming to IEC 60068 (DIN 50015) Degree of protection Conforming to VDE 0106 Ambient air temperature Storage around the device Operation Maximum operating altitude Without derating Operating position V 690
IEC 60947, NF C 63-110, VDE 0660, BS 5424 UL, CSA TC (Klimafest, Climateproof) Protection against direct finger contact - 50+ 70 - 20+ 50 2000 Horizontal axis
C C m
Vertical axis
Without derating Connection by connectors Solid cable Flexible cable without cable end Flexible cable with cable end Pozidriv n 1 head Conforming to standards EN 50005 and EN 50011 mm2 mm2 mm2 N.m Min. 1 x 1.5 or 2 x 1.5 1 x 0.5 or 2 x 0.35 1 x 0.35 or 2 x 0.35 0.8 Up to 4 contacts
W ms ms ms ms
23 VA 4.9 VA 1.5
7/10
Characteristics (continued)
Control relays
A Hz A
10 Up to 400 10
7/11
References
Control relays
Mini-control relays types CA2 SK and CA3 SK
Mini-control relay type CA2 SKE with alternating contacts
Mini-control relays
b Width of mini-control relays 27 mm. b Mounting on 35 mm 7 rail. b Connection by connectors.
Control circuit supply Auxiliary contacts Basic reference, to be completed by adding the voltage code (1) CA2 SK20pp CA2 SK11pp CA3 SK20pp CA3 SK11pp Weight
533664
CA2 SK20pp
a.c. supply
2 1
1 1
d.c. supply
2 1
Width of mini-control relay 45 mm. Fixing by 4 screws. Connection by connectors. Cannot be fitted with front-mounted auxiliary contact block. Cannot be fitted with coil suppressor module.
Auxiliary contacts Basic reference, to be completed by adding the voltage code (1) CA2 SKE20pp Weight
a.c. supply
kg 0.175
(1) Standard control circuit voltages (for other voltages, please consult your Regional Sales Office): Mini-control relays CA2 SK and CA2 SKE Volts a 24 48 110 120 220 230 240 50/60 Hz Code B7 E7 F7 G7 M7 P7 U7 Mini-control relays CA3 SK Volts c 12 24 36 48 72 Code JD BD CD ED SD
380 Q7
400 V7
7/12
References
Control relays
Mini-control relays types CA2 SK and CA3 SK
Instantaneous auxiliary contacts and coil suppressor modules
2 1
2 1
Suppressor modules
533667
Connection without need for tools by clipping onto right-hand side of contactor
For use on control relays CA2 SK and CA3 SK LA4 SKp1p Type For voltages a and c 24 V48 V Sold in lots of 10 Unit reference LA4 SKE1E LA4 SKE1U LA4 SKC1U Weight kg 0.003 0.003 0.003
Varistor (1)
(1) Protection provided by limiting the transient voltage to 2 Uc max. Maximum reduction of transient voltage peaks. Slight increase in drop-out time (1.1 to 1.5 times the normal time). (2) No overvoltage or oscillating frequency. Slight increase in drop-out time (1.1 to 1.5 times the normal time).
7/13
Dimensions, mounting
Control relays
Dimensions
Mini-control relays
CA2 SK and CA3 SK
55,5
27
84,5 55,5 27
56
LA4 SK
Mounting
Mini-control relays
CA2 SK and CA3 SK On mounting rail AM1 DP200 or AM1 DE200 (7 35 mm)
55,5
27
Dimensions
CA2 SKE
68 45
56
7
4
Mounting
CA2 SKE
On panel On mounting rail AM1 DP200 or AM1 DE200 (7 35 mm)
58
68
45
48-50
34-35
7/14
58
56
Schemes
Control relays
Schemes
CA2 SK20, CA3 SK20
2 N/O
13/NO 23/NO
A1
A2
14
24
CA2 SKE
2 N/O
13/NO 23/NO
A1
A2
A1
14
24
A2 13 23
A1
CA2 SKE
Function diagram
34
44
32
42
7/15
Characteristics
CAD a
CAD c
Environment
Rated insulation voltage (Ui) Conforming to IEC 60947-5-1 Overvoltage category III and degree of pollution 3 Conforming to UL, CSA Conforming to IEC 60947 Conforming to IEC 60536 and VDE 0106 V 690 690
V kV
600 6
600 6
600 6
Rated impulse withstand voltage (Uimp) Separation of electrical circuits Conforming to standards Product certifications Protective treatment Degree of protection Ambient air temperature around the device
Reinforced insulation up to 400 V IEC 60947-5-1, N-F C 63-140, VDE 0660, BS 4794, EN 60947-5 UL, CSA
Conforming to IEC 60068 Conforming to VDE 0106 Storage Operation, conforming to IEC 60255 (0.81.1 UC) For operation at Uc Without derating Without derating in the following positions C C C m
TH Front face protected against direct finger contact IP 2X - 60+ 80 - 5+ 60 - 40+ 70 3000 - 60+ 80 - 5+ 60 - 40+ 70 3000 Protection against direct finger contact - 60+ 80 - 5+ 60 - 40+ 70 3000
30
180
30
90
90
180
1 80
Shock resistance (1) half sine wave for 11ms Vibration resistance (1) 5300 Hz Screw clamp connections
Control relay open Control relay closed Control relay open Control relay closed Flexible 1 conductor 2 without cable end Flexible 1 conductor with 2 cable end Solid conductor 1 without cable 2 end Tightening torque conductor conductors mm2 mm2 mm2 mm2 mm2 mm2 N.m
10 gn 15 gn 2 gn 4 gn 14 14
10 gn 15 gn 2 gn 4 gn 14 14
10 gn 15 gn 2 gn 4 gn 14 14
14 12.5 14 14 1.7
14 12.5 14 14 1.7
14 12.5 14 14 1.7
1 or 2 flexible or rigid conductors mm2 12.5 12.5 12.5 without cable end (1) In the least favourable direction, without change of contact state, with coil supplied at Uc.
7/16
Characteristics (continued)
CAD a
CAD c
With standard coil Operating time (at rated control circuit voltage and at 20 C)
Between coil energisation ms and - opening of the N/C contacts - closing of the N/O contacts ms Between coil de-energisation ms and - opening of the N/O contacts - closing of the N/C contacts ms
1222 412
5055 614
6070 1015
617 2 3 30
20 2 3 30 28
25 2 3 30 40
Short supply failure Maximum operating rate Mechanical durability In millions of operating cycles
Maximum duration without ms affecting hold-in of the device In operating cycles per second With coil 50/60 Hz (at 50 Hz) With standard coil c wide range ms
7/17
Characteristics (continued)
Insulation resistance Non-overlap time Tightening torque Non-overlap distance Linked contacts
7/18
Characteristics (continued)
1 8 7 6 5 4 3 2
0,1 0,1 0,2 0,3 0,4 0,5 0,6 0,8 1 0,7 0,9 2 3 6 8 10 5 7 9 Current broken in A 4
d.c. supply, category DC-13 Electrical durability (valid for up to 1200 operating cycles/hour) on an inductive load such as the coil of an electromagnet, without economy resistor, the time constant increasing with the power.
V W W W 24 120 70 25 48 90 50 18 125 75 38 14 250 68 33 12 440 61 28 10
1 8 7 6 5 4 3 2 250 V
24 V 48 V 125 V
440 V
0,1 0,1 0,2 0,3 0,4 0,5 0,6 0,8 1 0,7 0,9 2 3 4 6 8 10 5 7 9 Current broken in A
7/19
References
See page opposite for mounting possibilities according to control relay type and rating
7/20
References
CAD 32 pp
kg 2 1 1 2 2 2 1 4 3 2 1 1 2 2 2 3 4 1 2 LAD LAD LAD LAD LAD LAD LAD LAD LAD LAD LAD LAD N11 8N11 (6) N20 8N20 (6) N02 8N02 (6) N22 N13 N40 N04 N31 C22 0.030 0.030 0.030 0.030 0.030 0.030 0.050 0.050 0.050 0.050 0.050 0.050
4 (4)
4 (4) 1 Including 1 N/O and 1 N/C make before break. CAD 503pp Number of contacts Maximum number per relay Front mounting 1 Composition
With dust and damp protected contacts, for use in particularly harsh industrial environments
Reference Weight
4 (4)
protected (5) 2 2 2 2 2 2
kg 2 1 1 LA1 DX20 LA1 DX02 LA1 DY20 LA1 DZ40 LA1 DZ31 0.040 0.040 0.040 0.050 0.050
CAD 323 pp
7/21
References
Time delay auxiliary contact blocks for connection by screw clamp terminals (1)
Number and type of contacts 1 N/C and 1 N/O Maximum number per relay Front mounting 1 Time delay Type On-delay Range 0.13 s (2) 0.130 s 10180 s 130 s (3) 0.13 s (2) 0.130 s 10180 s Reference Weight kg LAD LAD LAD LAD LAD LAD LAD T0 T2 T4 S2 R0 R2 R4 0.060 0.060 0.060 0.060 0.060 0.060 0.060
Suppressor modules
These modules clip onto the top of the control relay and the electrical connection is instantly made. Fitting of an input module is still possible. LAD 6K10
RC circuits (Resistor-Capacitor)
b Effective protection for circuits highly sensitive to "high frequency" interference. b Voltage limited to 3 Uc maximum and oscillating frequency limited to 400Hz maximum. b Slight time delay on drop-out (1.2 to 2 times the normal time). For Operational Reference mounting on voltage CAD a a 2448 V LAD 4RCE a 110240 V LAD 4RCU
Freewheel diode
LAD 4pp b No overvoltage or oscillating frequency. b Increase in drop-out time (6 to 10 times the normal time). b Polarised component. CAD c c 24250 V
LAD 4DDL
0.012
(1) These contact blocks cannot be used on low consumption control relays. (2) With extended scale from 0.1 to 0.6 s. (3) With switching time of 40 ms 15 ms between opening of the N/C contact and closing of the N/O contact. (4) Power should not be simultaneously applied or maintained to the mechanical latching block of the CAD N. The duration of the control signal to the mechanical latching block and the CAD N should be u 100 ms. (5) Standard control circuit voltages (for other voltages, please consult your Regional Sales Office): Volts a and c 24 32/36 42/48 60/72 100 110/127 220/240 256/277 380/415 Code B C E EN K F M U Q (6) CAD pp d.c. and low consumption control relays are fitted with a built-in bi-directional peak limiting diode suppressor as standard. On control relays produced after 15th July 2004, this diode is removable. It can therefore be replaced by the user (see references LAD 4T ppp above). It can also be replaced by a freewheel diode LAD 4DDL . If a d.c. or low consumption control replay is used without suppression, the standard suppressor should be replaced with a blanking plug LAD 9DL.
7/22
References
LAD 21 LAD 22
Sheet of 112 blank legends, LAD (2 contacts), self-adhesive, 8 x 12 mm LAD T Strips of blank, self-adhesive All products legends for printing by plotter (4 sets of 5 strips) SIS Label labelling Multi-language version: software for legends LAD 21 English, French, German, and LAD 22, supplied on Italian, Spanish CD-Rom Legend holder, snap-in, LC1 D09...38 8 x 18 mm LC1DT20...40 LADN (4 contacts) LAD T, LAD R For protection Sealing cover LAD T, LAD R Safety cover preventing CAD access to the moving contact carrier 35
LAD 24
XBY 2U
0.100
SIS-L
s uette are ion d'tiq ette softw di etich crat oftware etiquetas lling ione Labe iel de ngss crear Logic hriftu para la creaz Besc are Softw are per Softw
abel
100
LAD 90
0.001
XBY 2U
1 1
0.005 0.004
Weight kg 0.070 0.070 0.070 0.070 0.070 0.070 0.070 0.070 0.070 0.070 0.070 0.070 0.070 0.070 0.070 0.070 0.070 0.070 0.070 0.070 0.070 0.070 0.070 0.070 0.070 0.070 0.070 0.070
LAD 9ET1
LXD 1
7/23
Dimensions, mounting
Dimensions
CAD a CAD c or LC (low consumption)
c c1 c2 c3
12,5 (LAD 8)
45 c1 c2 c3
45
CAD
b c
32 50
77 84 86 117 129 137 141
323 503
99 84 86 117 129 137 141
CAD
b c
32 50
77 93 95 126 138 146 150
323 503
99 93 95 126 138 146 150
without cover or add-on blocks with cover, without add-on blocks c1 with LAD N or C (2 or 4 contacts) c2 with LAD 6K10 c3 with LAD T, R, S with LAD T, R, S and sealing cover
without cover or add-on blocks with cover, without add-on blocks c1 with LAD N or C (2 or 4 contacts) c2 with LAD 6K10
Mounting
CAD
Panel mounted Mounted on rail AM1 DP200 or DE200
(1)
=
= = 78
60/70
45
CAD a
CAD c or LC
95 c (AM1 DP200) (2) c (AM1 DP200) (2) (2) With cover
35
CAD a
88 96
CAD c or LC
97 105
with cover
86
AF1 EA4
35
CAD a
c with cover 86
CAD c or LC
95
60/70
7/24
Schemes
Schemes
Instantaneous auxiliary contacts
5 N/O CAD 50
13/NO 23/NO 33/NO 43/NO 03/NO
A1
A2
A1
A2
14
24
34
44
04
14
LAD N02
51/NC 52 83/NO 53/NO 61/NC 62
54
62
54
64
152 (181)
53/NO
154 (183)
162 (171)
(1) The figures in brackets are for the device mounted on the RH side of the control relay. 2 N/O + 2F N/C LAD N22
53/NO 83/NO 61/NC 71/NC
154 (183)
164 (173)
54
62
72
84
54
64
74
84
62
72
82
72
52
2 N/O + 2 N/C including 1 N/O + 1 N/C make before break LAD C22
53/NO 87/NO 61/NC 75/NC
54
With dust and damp protected contacts 2 N/O protected 2 N/C protected
62
82
54
162 (171)
LA1 DX20
53/NO 63/NO
LA1 DX02
51/NC 61/NC
LA1 DY20
53/NO 63/NO
54
62
76
88
64
52
62
54
64
54
74
84
54
64
54
62
7
Mechanical latch blocks
LAD 6K10
A1
65/NC
LAD S
67/NO 55/NC
56
68
56
68
58
66
A2
E2
E1
7/25
Selection guide
Zelio Time
Timing relays
Applications
These timing relays enable simple automation cycles to be set up using wired logic. They can also be used to complement the functions of PLCs. Solid state Timing relays with solid state output reduce the amount of wiring required (wired in series). The durability of these timing relays is independent of the number of operating cycles. Relay Relay outputs provide complete isolation between the supply and outut circuits. It is possible to have several output circuits.
Output
Type
Modular
Industrial
Modular
Industrial
Timing ranges
Depending on model : 4 ranges: 0.6 s, 2.5 s, 20 s, 160 s 7 ranges: 1 s, 10 s, 1 min, 10 min, 1 h, 10 h, 100 h 7 ranges: 1 s, 3 s, 10 s, 30 s, 100 s, 300 s, 10 min 10 ranges: 1 s, 3 s, 10 s, 30 s, 100 s, 300 s, 30 min, 300 min, 30 h, 300 h
Relay type
RE11 Lp pp
RE9
RE11 Rp pp
Pages
7/26
These timing relays enable simple automation cycles to be set up using wired logic. They can also be used to complement the functions of PLCs. Relay Relay outputs provide complete isolation between the supply and output circuits. It is possible to have several output circuits.
Optimum
Plug-in Universal Miniature 7 ranges: 0,1 s...1 s 1 s...10 s 0,1 min...1 min 1 min...10 min 0,1 h...1 h 1 h...10 h 10 h...100 h
Panel-mounted Analogue 14 ranges: 1,2 s, 3 s, 12 s, 30 s, 120 s, 300 s, 12 min, 30 min, 120 min, 300 min, 12 h, 30 h, 120 h, 300 h Digital Depending on model: 7 range : 99.99 s, 999.99 s, 99 min 59 s, 99.99 min, 999.9 min, 99 h 59 min, 999.9 h 11 ranges: 99.99 s, 999.99 s, 9999 s, 99 min 59 s, 99.99 min, 999.9 min, 9999 min, 99 h 59 min, 99,99 h, 999.9 h, 9999 h
RE8
RE 88 867 ppp
RE XL pTMpp
RE 48A ppp
RE 88 857 ppp
7/27
Selection guide
Zelio Control
Measurement and control relays
Applications
Functions
Control : - rotational direction, - presence of phases, - undervoltage, - overvoltage and undervoltage - asymmetry of phases
2 C/O contacts 45 mm
Relay type
RM 84 873 211
Pages
7/28
Control : - overvoltage or undervoltage a 50 mV...5 V a 0.2...60 V a 1...100 V a 15...600 V a 30...500 V a 0.2...60 V a 15...600 V a orc 20...80 V a orc 65...260 V 1 or 2 C/O contacts 1 C/O contact 45 mm
3 mA...1 A
Control : overcurrent and undercurrent 3 mA...1 A 0.3...15 A 2...500 mA 2...500 mA 0.1...10 A 0.1...10 A 10...100 A with built-in TI
1 or 2 C/O contacts 45 mm
RM4 UA0pp RM4 UA3p RM 84 872 3pp RM4 UB3p RM 84 871 102 RM4 JA01p RM4 JA31pp RM4 JA32pp RM 84 872 0pp RM 84 871 0pp RM 84 871 3pp
7/29
Selection guide
(continued)
7
Zelio Control
Measurement and control relays
Applications
Functions
Control : - empty
Relay type
RM 84 870 1p1
Pages
7/30
Control : - underspeed
2 C/O contacts 45 mm
1 C/O contact
1 C/O contact 45 mm
RM 84 870 50p
RM 84 870 604
RM 84 874 30p
RM 84 873 40p
7/31
Contents
8 - Technical information
b Tests according to standard utilisation categories conforming to IEC 60947-4-1 and 5-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 8/2 b Current of asynchronous squirrel cage motors at nominal load . . . . . . . page 8/3 b Protective treatment of equipment according to climatic environment . . page 8/4 b Product standards and certifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 8/6 b Degrees of protection provided by enclosures . . . . . . . . . . . . . . . . . . . . page 8/8
8/1
General
Technical information
Tests according to standard utilisation categories conforming to IEC 60947-4-1 and 5-1
based on rated operational current Ie and rated operational voltage Ue
Contactors
Electrical durability: making and breaking conditions Occasional duty: making and breaking conditions Making I U 1.5 Ie 1.05 Ue Breaking I U 1.5 Ie 1.05 Ue
a.c. supply
Typical applications Resistors, non inductive or slightly inductive loads Motors Slip ring motors: starting, breaking. Squirrel cage motors: starting, breaking whilst motor running. Squirrel cage motors: starting, reversing, inching Utilisation category AC-1 Making I U Ie Ue cos 0.95 Breaking I U Ie Ue cos 0.95 cos 0.8 cos 0.8
AC-2
2.5 Ie
Ue
0.65
2.5 Ie
Ue
0.65
4 Ie
1.05 Ue
0.65
4 Ie
1.05 Ue
0.65
6 Ie 6 Ie
Ue Ue
0.65 0.35
1 Ie 1 Ie
0.17 Ue 0.17 Ue
0.65 0.35
10 Ie 10 Ie
1.05 Ue 1.05 Ue
0.45 0.35
8 Ie 8 Ie
1.05 Ue 1.05 Ue
0.45 0.35
6 Ie 6 Ie
Ue Ue
0.65 0.35
6 Ie 6 Ie
Ue Ue
0.65 0.35
12 Ie 12 Ie
1.05 Ue 1.05 Ue
0.45 0.35
10 Ie 10 Ie
1.05 Ue 1.05 Ue
0.45 0.35
d.c. supply
Typical applications Resistors, non inductive or slightly inductive loads Shunt wound motors: starting, reversing, inching Series wound motors: starting, reversing, inching Utilisation category DC-1 Making I U Ie Ue L/R (ms) 1 Breaking I U Ie Ue Making L/R (ms) I U 1 1.5 Ie 1.05 Ue Breaking L/R (ms) I U 1 1.5 Ie 1.05 Ue L/R (ms) 1
DC-3
2.5 Ie
Ue
2.5 Ie
Ue
4 Ie
1.05 Ue
2.5
4 Ie
1.05 Ue
2.5
DC-5
2.5 Ie
Ue
7.5
2.5 Ie
Ue
7.5
4 Ie
1.05 Ue
15
4 Ie
1.05 Ue
15
a.c. supply
Typical applications Electromagnets y 72 VA > 72 VA Utilisation category AC-14 AC-15 Making I U 10 Ie Ue cos 0.7 Breaking I U Ie Ue cos 0.4 cos 0.7 0.3 cos 0.7 0.3
d.c. supply
Making I U Ie Ue
Breaking I U Ie Ue
(1) Ie y 17 A for electrical durability, Ie y 100 A for occasional duty. (2) Ie > 17 A for electrical durability, Ie > 100 A for occasional duty. (3) The value 6 P (in watts) is based on practical observations and is considered to represent the majority of d.c. magnetic loads up to the maximum limit of P = 50 W i.e. 6 P = 300 ms = L/R. Above this, the loads are made up of smaller loads in parallel. The value 300 ms is therefore a maximum limit whatever the value of current drawn.
8/2
General
Technical information
Current of asynchronous squirrel cage motors at nominal load
kW A A A A 0.06 0.35 0.2 0.16 0.12 0.09 0.52 0.3 0.24 0.17 0.12 0.7 0.44 0.32 0.23 0.18 1 0.6 0.48 0.35 0.25 1.5 0.85 0.68 0.49 0.37 1.9 1.1 0.88 0.64 0.55 2.6 1.5 1.2 0.87 0.75 3.3 1.9 1.5 1.1 1.1 4.7 2.7 2.2 1.6 1.5 6.3 3.6 2.9 2.1 2.2 8.5 4.9 3.9 2.8 3 11.3 6.5 5.2 3.8 4 15 8.5 6.8 4.9 5.5 20 11.5 9.2 6.7 7.5 27 15.5 12.4 8.9 11 38 22 17.6 12.8 15 51 29 23 17 18.5 61 35 28 21 22 72 41 33 24 30 96 55 44 32 37 115 66 53 39 45 140 80 64 47 55 169 97 78 57 75 230 132 106 77 90 278 160 128 93 110 340 195 156 113 132 400 230 184 134 160 487 280 224 162 200 609 350 280 203 250 748 430 344 250 315 940 540 432 313 355 1061 610 488 354 400 1200 690 552 400 500 1478 850 680 493 560 1652 950 760 551 630 1844 1060 848 615 710 2070 1190 952 690 800 2340 1346 1076 780 900 2640 1518 1214 880 1000 2910 1673 1339 970 (1) Values conforming to standard IEC 60072-1 (at 50 Hz). (2) Values conforming to standard UL 508 (at 60 Hz).
Note : These values are given as a guide. They may vary depending on the type of motor, its polarity and the manufacturer.
8/3
General
Technical information
Protective treatment of equipment according to climatic environment
Depending on the climatic and environmental conditions in which the equipment is placed, Schneider Electric can offer specially adapted products to meet your requirements. In order to make the correct choice of protective finish, two points should be remembered: b the prevailing climate of the country is never the only criterion, b only the atmosphere in the immediate vicinity of the equipment need be considered.
TC treatment is therefore suitable for all latitudes and in particular tropical and equatorial regions where the equipment is mounted in normally ventilated industrial premises. Being sheltered from external climatic conditions, temperature variations are small, the risk of condensation is minimised and the risk of dripping water is virtually non-existent. Extension of use of TC (All climates) treatment In cases where the humidity around the equipment exceeds the conditions described above, or in equatorial regions if the equipment is mounted outdoors, or if it is placed in a very humid location (laundries, sugar refineries, steam rooms, etc.), TC treatment can still be used if the following precautions are taken: b The enclosure in which the equipment is mounted must be protected with a TH finish (see next page) and must be well ventilated to avoid condensation and dripping water (e.g. enclosure base plate mounted on spacers). b Components mounted inside the enclosure must have a TC finish. b If the equipment is to be switched off for long periods, a heater must be provided (0.2 to 0.5 kW per square decimetre of enclosure), that switches on automatically when the equipment is turned off. This heater keeps the inside of the enclosure at a temperature slightly higher than the outside surrounding temperature, thereby avoiding any risk of condensation and dripping water (the heat produced by the equipment itself during normal running is sufficient to provide this temperature difference). b Special considerations for "Operator dialog" and "Detection" products: for certain pilot devices, the use of TC treatment can be extended to outdoor use provided their enclosure is made of light alloys, zinc alloys or plastic material. In this case, it is also essential to ensure that the degree of protection against penetration of liquids and solid objects is suitable for the applications involved.
8/4
General
Technical information
Protective treatment of equipment according to climatic environment
Indoors
No dripping water or condensation Presence of dripping water or condensation Unimportant Frequent switching off for periods of more than 1 day Continuous Unimportant TC Temperate TC Equatorial TH Unimportant TC Unimportant TC
Outdoors (sheltered)
No dripping water or dew Frequent and regular presence of dripping water or dew Unimportant Not necessary Temperate TC Equatorial TH Temperate TC Equatorial TH Unimportant TC Unimportant TC TC TH TH TH TH TH
These treatments cover, in particular, the applications defined by methods I and II of guide UTE C 63-100.
Special treatments
For particularly harsh industrial environments, Schneider Electric is able to offer special protective treatments. Please consult your Regional Sales Office.
(1) A large number of the Telemecanique brand products are TH treated as standard and are, therefore, not subject to a surcharge.
8/5
General
Technical information
Product standards and certifications
Standardisation
Conformity to standards
Telemecanique brand products satisfy, in the majority of cases, national (for example: BS in Great Britain, NF in France, DIN in Germany), European (for example: CENELEC) or international (IEC) standards. These product standards precisely define the performance of the designated products (such as IEC 60947 for low voltage equipment). When used correctly, as designated by the manufacturer and in accordance with regulations and correct practices, these products will allow users to build equipment, machine systems or installations that conform to their appropriate standards (for example: IEC 60204-1, relating to electrical equipment used on industrial machines). Schneider Electric is able to provide proof of conformity of its production to the standards it has chosen to comply with, through its quality assurance system. On request, and depending on the situation, Schneider Electric can provide the following: b a declaration of conformity, b a certificate of conformity (ASEFA/LOVAG), b a homologation certificate or approval, in the countries where this procedure is required or for particular specifications, such as those existing in the merchant navy. Code ANSI BS CEI DIN/VDE EN GOST IEC JIS NBN NEN NF SAA UNE Certification authority Name American National Standards Institute British Standards Institution Comitato Elettrotecnico Italiano Verband Deutscher Electrotechniker Comit Europen de Normalisation Electrotechnique Gosudarstvenne Komitet Standartov International Electrotechnical Commission Japanese Industrial Standard Institut Belge de Normalisation Nederlands Normalisatie Institut Union Technique de l'Electricit Standards Association of Australia Asociacion Espaola de Normalizacion y Certificacion Country Abbreviation ANSI USA BSI Great Britain CEI Italy VDE Germany CENELEC Europe GOST Russia IEC Worldwide JISC Japan IBN Belgium NNI Netherlands UTE France SAA Australia AENOR Spain
European EN standards
These are technical specifications established in conjunction with, and with approval of, the relative bodies within the various CENELEC member countries (European Union, European Free Trade Association and many central and eastern European countries having member or affiliated status). Prepared in accordance with the principle of consensus, the European standards are the result of a weighted majority vote. Such adopted standards are then integrated into the national collection of standards, and contradictory national standards are withdrawn. European standards incorporated within the French collection of standards carry the prefix NF EN. At the 'Union Technique de l'Electricit' (Technical Union of Electricity) (UTE), the French version of a corresponding European standard carries a dual number: European reference (NF EN ) and classification index (C ). Therefore, the standard NF EN 60947-4-1 relating to motor contactors and starters, effectively constitutes the French version of the European standard EN 60947-4-1 and carries the UTE classification C 63-110. This standard is identical to the British standard BS EN 60947-4-1 or the German standard DIN EN 60947-4-1. Whenever reasonably practical, European standards reflect the international standards (IEC). With regard to automation system components and distribution equipment, in addition to complying with the requirements of French NF standards, Telemecanique brand components conform to the standards of all other major industrial countries.
Regulations
European Directives
Opening up of European markets assumes harmonisation of the regulations pertaining to each of the member countries of the European Union. The purpose of the European Directive is to eliminate obstacles hindering the free circulation of goods within the European Union, and it must be applied in all member countries. Member countries are obliged to transcribe each Directive into their national legislation and to simultaneously withdraw any contradictory regulations. The Directives, in particular those of a technical nature which concern us, only establish the objectives to be achieved, referred to as "essential requirements". The manufacturer must take all the necessary measures to ensure that his products conform to the requirements of each Directive applicable to his production. As a general rule, the manufacturer certifies conformity to the essential requirements of the Directive(s) for his product by affixing the e mark. The e mark is affixed to Telemecanique brand products concerned, in order to comply with French and European regulations. Significance of the e mark b The e mark affixed to a product signifies that the manufacturer certifies that the product conforms to the relevant European Directive(s) which concern it; this condition must be met to allow free distribution and circulation within the countries of the European Union of any product subject to one or more of the E.U. Directives. b The e mark is intended solely for national market control authorities. b The e mark must not be confused with a conformity marking.
8/6
General
Technical information
Product standards and certifications
ASEFA-LOVAG certification
The function of ASEFA (Association des Stations d'Essais Franaise d'Appareils lectriques Association of French Testing Stations for Low Voltage Industrial Electrical Equipment) is to carry out tests of conformity to standards and to issue certificates of conformity and test reports. ASEFA laboratories are authorised by the French authorisation committee (COFRAC). ASEFA is now a member of the European agreement group LOVAG (Low Voltage Agreement Group). This means that any certificates issued by LOVAG/ASEFA are recognised by all the authorities which are members of the group and carry the same validity as those issued by any of the member authorities.
Quality labels
When components can be used in domestic and similar applications, it is sometimes recommended that a Quality label be obtained, which is a form of certification of conformity. Code Quality label Country CEBEC Comit Electrotechnique Belge Belgium KEMA-KEUR Keuring van Electrotechnische Materialen Netherlands NF Union Technique de lElectricit France VE sterreichischer Verband fr Electrotechnik Austria SEMKO Svenska Electriska Materiel Kontrollanatalten Sweden
Product certifications
In some countries, the certification of certain electrical components is a legal requirement. In this case, a certificate of conformity to the standard is issued by the official test authority. Each certified device must bear the relevant certification symbols when these are mandatory: Code Certification authority Country CSA Canadian Standards Association Canada UL Underwriters Laboratories USA Note on certifications issued by the Underwriters Laboratories (UL). There are two levels of approval: Recognized ( ) The component is fully approved for inclusion in equipment built in a workshop, where the operating limits are known by the equipment manufacturer and where its use within such limits is acceptable by the Underwriters Laboratories. The component is not approved as a Product for general use because its manufacturing characteristics are incomplete or its application possibilities are limited. A Recognized component does not necessarily carry the certification symbol. Listed (UL) The component conforms to all the requirements of the classification applicable to it and may therefore be used both as a Product for general use and as a component in assembled equipment. A Listed component must carry the certification symbol.
Note
For further details on a specific product, please refer to the Characteristics pages in this catalogue or consult your Regional Sales Office.
8/7
Presentation
Technical information
Degrees of protection provided by enclosures
IP code
Degrees of protection against the penetration of solid bodies, water and personnel access to live parts
The European standard EN 60529 dated October 1991, IEC publication 529 (2nd edition - November 1989), defines a coding system (IP code) for indicating the degree of protection provided by electrical equipment enclosures against accidental direct contact with live parts and against the ingress of solid foreign objects or water. This standard does not apply to protection against the risk of explosion or conditions such as humidity, corrosive gasses, fungi or vermin. Certain equipment is designed to be mounted on an enclosure which will contribute towards achieving the required degree of protection (example : control devices mounted on an enclosure). Different parts of an equipment can have different degrees of protection (example : enclosure with an opening in the base). Standard NF C 15-100 (May 1991 edition), section 512, table 51 A, provides a cross-reference between the various degrees of protection and the environmental conditions classification, relating to the selection of equipment according to external factors. Practical guide UTE C 15-103 shows, in the form of tables, the characteristics required for electrical equipment (including minimum degrees of protection), according to the locations in which they are installed.
IP ppp code
The IP code comprises 2 characteristic numerals (e.g. IP 55) and may include an additional letter when the actual protection of personnel against direct contact with live parts is better than that indicated by the first numeral (e.g. IP 20C). Any characteristic numeral which is unspecified is replaced by an X (e.g. IP XXB). 1st characteristic numeral: 2nd characteristic numeral: Additional letter: corresponds to protection of the equipment against corresponds to protection of the equipment corresponds to protection of penetration of solid objects and protection of personnel against penetration of water with harmful effects. personnel against direct contact against direct contact with live parts. with live parts.
Protection of the equipment Protection of personnel Non-protected Protected against direct contact with the back of the hand (accidental contacts). Protected against direct finger contact.
0 1
Non-protected Protected against the penetration of solid objects having a diameter greater than or equal to 50 mm Protected against the penetration of solid objects having a diameter greater than or equal to 12.5 mm. Protected against the penetration of solid objects having a diameter greater than or equal to 2.5 mm. Protected against the penetration of solid objects having a diameter > 1 mm. Dust protected (no harmful deposits).
0 1
A B
15
60
With a 1 mm wire.
Dust tight.
7
1m
15 cm min
Protected against the effects of temporary immersion. Protected against the effects of prolonged immersion under specified conditions.
8
m
8/8
Presentation
Technical information
Degrees of protection provided by enclosures
IK code
The European standard EN 50102 dated March 1995 defines a coding system (IK code) for indicating the degree of protection provided by electrical equipment enclosures against external mechanical impact. Standard NF C 15-100 (May 1991 edition), section 512, table 51 A, provides a cross-reference between the various degrees of protection and the environmental conditions classification, relating to the selection of equipment according to external factors. Practical guide UTE C 15-103 shows, in the form of tables, the characteristics required for electrical equipment (including minimum degrees of protection), according to the locations in which they are installed.
IK pp code
The IK code comprises 2 characteristic numerals (e.g. IK 05). 2 characteristic numerals: corresponding to a value of impact energy.
h (cm) Energy (J)
00 01 02 03 04 05
0,2 kg h
06 07
0,5 kg h
20 40
1 2
08
1,7 kg h
30
09 10
5 kg h
20 40
10 20
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