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Kimo Kigaz 300 CLA Combustion Gas Analyzer Kimo Kigaz 300 STD Combustion Gas Analyser Kimo Kigaz 300 PRO Combustion Gas Analyzer
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Table of contents
ANALYSER
1. Introduction....................................................................................................................................................................... 7 1.1. Analyser description.................................................................................................................................................. 7 1.1.1. Overview of the gas analyser............................................................................................................................ 7 1.1.2. Presentation of the keypad and screen............................................................................................................. 8 1.1.3. onnection of the analyser............................................................................................................................... 8 1.2. !ain features............................................................................................................................................................ " 1.3. #echnical features................................................................................................................................................... 11 2. $afety instructions........................................................................................................................................................... 12 3. Perfor% a co%&ustion analysis....................................................................................................................................... 13 3.1. Prepare the instru%ent &efore the analysis............................................................................................................. 13 3.2. Perfor% an analysis................................................................................................................................................ 13 3.3. Assign the analysis to a custo%er........................................................................................................................... 1' 3.'. Print the analysis results......................................................................................................................................... 1' '. $et the different para%eters of the analyser................................................................................................................... 1( '.1. $et the instru%ent .................................................................................................................................................. 1( '.1.1. $creen setting................................................................................................................................................. 1( '.1.2. $et the auto)e*tinction.................................................................................................................................... 1( '.1.3. hange the language...................................................................................................................................... 1( '.1.'. !odify date and ti%e....................................................................................................................................... 1( '.1.(. #icket printing setting...................................................................................................................................... 1( '.1.+. Activate or deactivate &luetooth function ,optional-......................................................................................... 1+ '.1.7. Activate or deactivate the visual support......................................................................................................... 1+ '.1.8. Activate or deactivate the vocal support.......................................................................................................... 1+ '.2. $et the co%&usti&le................................................................................................................................................. 1+ '.2.1. !odify a co%&usti&le...................................................................................................................................... 1+ '.2.2. Add a co%&usti&le........................................................................................................................................... 17 '.2.3. .elete a co%&usti&le....................................................................................................................................... 17 '.3. $et the alar%s/ %easure%ent units and O protection........................................................................................... 17 '.3.1. $et the alar%s................................................................................................................................................. 17 '.3.2. $et %easure%ent units................................................................................................................................... 18 '.3.3. $et the O protection threshold...................................................................................................................... 18 '.'. $et the references................................................................................................................................................... 18 '.(. $et the duration of auto0ero and purge ti%e........................................................................................................... 18 '.+. $et the operators .................................................................................................................................................... 18 '.+.1. Add an operator.............................................................................................................................................. 18 '.+.2. !odify the operator na%e............................................................................................................................... 1" '.+.3. .elete an operator.......................................................................................................................................... 1" '.7. 1eset the 2actory settings of the analyser ............................................................................................................. 1" '.7.1. 3nits and values of %easure%ent settings of the factory settings..................................................................1" (. !anage custo%ers.......................................................................................................................................................... 24 (.1. !anage a custo%er................................................................................................................................................ 24 (.2. !odify a custo%er................................................................................................................................................... 24 (.3. .elete a custo%er................................................................................................................................................... 24 +. !anage &oilers................................................................................................................................................................ 21 +.1. reate a &oiler........................................................................................................................................................ 21 +.2. !odify a &oiler......................................................................................................................................................... 21 +.3. .elete a &oiler......................................................................................................................................................... 21 7. !anage the inspections.................................................................................................................................................. 22 7.1. 5et to inspections................................................................................................................................................... 22 7.2. reate an inspection............................................................................................................................................... 22 7.3. .elete an inspection................................................................................................................................................ 22 8. Perfor% %easure%ent of a custo%i0ed procedure......................................................................................................... 23 8.1. Preli%inary operations to procedures...................................................................................................................... 23 8.2. 6aunch a custo%i0ed procedure............................................................................................................................. 23 ". Perfor% a control of gas flow.......................................................................................................................................... 2' ".1. Perfor% a %easure%ent of theoretical flow............................................................................................................. 2' ".2. Perfor% a %easure%ent of real flow....................................................................................................................... 2' ".3. 1esults interpretation.............................................................................................................................................. 2' 14. Perfor% a gas network leak test.................................................................................................................................... 2( 14.1. Perfor% the test..................................................................................................................................................... 2( 14.2. 6ink the %easure%ent to a custo%er.................................................................................................................... 2( 14.3. Print the %easure%ent on the ticket...................................................................................................................... 2( 11. Perfor% a draft %easure%ent........................................................................................................................................ 2+ 11.1. Perfor% the %easure%ent..................................................................................................................................... 2+
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11.2. 6ink the %easure%ent to a custo%er.................................................................................................................... 2+ 11.3. Print the %easure%ent on the ticket...................................................................................................................... 2+ 12. Perfor% a %easure%ent of a%&ient O2..................................................................................................................... 27 12.1. Perfor% the %easure%ent.................................................................................................................................... 27 12.2. 6ink the %easure%ent to a custo%er.................................................................................................................... 27 12.3. Print the %easure%ent on the ticket...................................................................................................................... 27 13. Perfor% a %easure%ent of %a* O............................................................................................................................. 28 13.1. Perfor% the %easure%ent.................................................................................................................................... 28 13.2. 6ink the %easure%ent to a custo%er.................................................................................................................... 28 13.3. Print the %easure%ent on the ticket...................................................................................................................... 28 1'. Perfor% so%e te%perature %easure%ents................................................................................................................... 2" 1'.1. Perfor% a %easure%ent of a%&ient te%perature.................................................................................................. 2" 1'.2. Perfor% a %easure%ent of flue gas te%perature.................................................................................................. 2" 1'.3. Perfor% an a%&ient te%perature %easure%ent with the internal sensor..............................................................2" 1'.'. Perfor% a dewpoint te%perature %easure%ent.................................................................................................... 2" 1'.(. 6ink the %easure%ents to a custo%er.................................................................................................................. 2" 1'.+. Print the %easure%ent on the ticket...................................................................................................................... 2" 1(. Perfor% a %easure%ent of opacity............................................................................................................................... 34 1(.1. Perfor% the %easure%ent.................................................................................................................................... 34 1(.2. 7nter the inde*es in the analyser.......................................................................................................................... 34 1(.3. 6ink the inde* to a custo%er................................................................................................................................. 34 1(.'. Print the inde* on the ticket................................................................................................................................... 34 1+. Perfor% a %easure%ent of ionisation current............................................................................................................... 31 1+.1. Perfor% the %easure%ent.................................................................................................................................... 31 1+.2. 6ink the %easure%ent to a custo%er.................................................................................................................... 31 1+.3. Print the %easure%ent on the ticket...................................................................................................................... 31 17. Perfor% a 8' %easure%ent....................................................................................................................................... 32 17.1. Perfor% the %easure%ent with the pro&e............................................................................................................. 32 17.2. Perfor% the %easure%ent with the sensor........................................................................................................... 32 17.3. 6ink the %easure%ent to a custo%er.................................................................................................................... 32 17.'. Print the %easure%ent on the ticket...................................................................................................................... 32 18. Perfor% a %easure%ent with a Pitot tu&e..................................................................................................................... 33 18.1. 6ink the %easure%ent to a custo%er.................................................................................................................... 33 18.2. Print the %easure%ent on the ticket...................................................................................................................... 33 1". #o get to infor%ation a&out the analyser....................................................................................................................... 3' 24. !aintenance of the analyser......................................................................................................................................... 3( 24.1. 6ife)ti%e of the sensors......................................................................................................................................... 3( 24.2. 1eplace the sensors............................................................................................................................................. 3( 24.3. 1eplace the paper roll of the printer...................................................................................................................... 3+ 24.'. 1eplace the &attery............................................................................................................................................... 37 24.(. 1eplace the filter................................................................................................................................................... 37 21. alculations of the different para%eters........................................................................................................................ 38 21.1. O and 9O conversions....................................................................................................................................... 38 21.2. alculation of the level in 9O*.............................................................................................................................. 38 21.3. alculation of flue gas velocity.............................................................................................................................. 38
LIGAZ SOFTWARE
1. Introduction..................................................................................................................................................................... '4 2. $oftware installation........................................................................................................................................................ '4 2.1. 1eco%%ended %ini%u% configuration................................................................................................................... '4 2.2. Installation............................................................................................................................................................... '4 3. $tart with the software..................................................................................................................................................... '1 3.1. !eaning and functions of the %enus &ar ,1-........................................................................................................... '1 3.2. !eaning and functions of tool &ar &uttons ,2-......................................................................................................... '2 '. 3nload inspections.......................................................................................................................................................... '3 (. 3se the different data&ases............................................................................................................................................ '' (.1. 3se the custo%er data&ase.................................................................................................................................... '' (.2. 3se the &oilers data&ase........................................................................................................................................ '( (.3. #otal data&ase......................................................................................................................................................... '+ (.'. $et the data&ase..................................................................................................................................................... '+ (.(. $ave while using..................................................................................................................................................... '+ (.+. I%port a data&ase................................................................................................................................................... '+ +. $et the analyser.............................................................................................................................................................. '7 +.1. hange the co%&usti&les........................................................................................................................................ '7 +.2. hange the references............................................................................................................................................ '7 +.3. !anage the operators............................................................................................................................................. '7 +.'. hange date and ti%e............................................................................................................................................. '7 +.(. $ensors state.......................................................................................................................................................... '7
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+.+. :attery level............................................................................................................................................................ '7 +.7. $et printings............................................................................................................................................................ '7 +.8. Access to infor%ation a&out the instru%ent and update the instru%ent..................................................................'8 +.8.1. Access to infor%ation a&out the instru%ent.................................................................................................... '8 +.8.2. 3pdate the instru%ent..................................................................................................................................... '8 a- #he Internet connection is not protected &y a pro*y........................................................................................'8 &- #he Internet connection is protected &y a pro*y.............................................................................................. '8 +.8.3. Install a 3rd language...................................................................................................................................... '" +.8.'. $end a report of the device to the After)$ales $ervice....................................................................................'" +.". :ack to factory para%eters..................................................................................................................................... '" 7. Options............................................................................................................................................................................ (4 7.1. Interface.................................................................................................................................................................. (4 7.2. 7%ail....................................................................................................................................................................... (4 7.3. 3ser infor%ation...................................................................................................................................................... (4 7.'. hange the language.............................................................................................................................................. (4
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1. Introduction
1.1. Analyser descri tion
KIGAZ 300 instrument is a gas analyser with two interchangeable sensors (O2 and CO-H2), with additional option of adding 2 sensors or is a gas analyser with three interchangeable sensors (O2, CO-H2 and NO) with additional possibility of a 4th sensor (NO2,SO2 or CH4) or a gas analyser with 4 sensors (O2, CO-H2, NO and NO2 or SO2) Its main features are the following ! "elf#test of the instrument $o%al support &'#(2 dilution Integrated water trap with ma)imum le*el alarm &olor +,+ s%reen 2 thermo%ouple %onne%tions 2 Go of memory +he gas analyser is supplied in a transport %ase in A-" or metalli% .optional) with a magneti% prote%ti*e %o*er, a differential pressure /it, an inter%hangeable flue gas probe of 300 mm length with integrated draft and 012, a 0i#Ion battery and its %harger, 0IGAZ software, a 3"- %able and a %alibration %ertifi%ate A paper roll for the printer and a filter are also pro*ided This gas analyser is designed to control parameters o l!e gas in e"ha!st d!ct o heating !nits# $t can not be !sed in a permanently way and%or !sed as an alarm system#
Integrated printer
+,+ 3 455 %olor s%reen 012 Integrated water trap ,i)ing %one -a%/lighted /eypad
Introduction
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1.1.%. &resentation of t#e 'ey ad and screen
Information menu
&lient menu
9ro%edure menu
(ome s%reen
;otating button
'K button
3"%onne%tion
9ower supply
Gas output
Top &iew
'ottom &iew
Side &iew
Introduction
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1.%. *ain feat+res
Screen -a%/lighted +,+ 3 455 %olor s%reen It allows to display measured parameters in a more %omfortable format for the operator +han/s to the =oom fun%tion, you %an *iew on the s%reen the measured *alues in in%reased %hara%ters (rinter +he paper of the instrument is a thermal paper with a 80#year guarantee It has an easy repla%ement system of the paper .1asyload) In addition, printing is fast 'attery charger +he instrument is supplied with a 82 $, 3 >4 A power adapter to load the internal batteries +he %urrent loading is indi%ated by a battery symbol on the top left of the s%reen +he red 012 on the right side of the gas analyser stays on until the battery loading is %ompleted )l!e gas s!ction p!mp +he pump, inside the gas analyser, is a diaphragm pump with a motor energi=ed in dire%t %urrent dire%tly by the instrument in a way to get an optimal su%tion of flues gases +he pump is regulated by a %ontinuous measurement of the output flow by the pressure sensor n?3 )l!e gas probe 9robe in stainless steel with an o*ermoulded handle in plasti%, with a standard length of 30 %m and with a fi)ing %one to maintain the %onta%t tip in the du%t Inter%hangeable, it has a 012 allowing to light the dar/ areas +he probe is %onne%ted to the instrument by a neoprene tube of 2 40 m +he handle is also e@uipped with a filter that /eeps the solid parti%les of flue gases during the %ombustion analysis $nterchangeable meas!rement sensors +he analyser uses ele%tro%hemi%al sensors to measure the o)ygen and the %arbon mono)ide .%ompensated in ( 2 hydrogen) <easurement sensors are inter%hangeable Temperat!re sensors ,lue gas temperature is measured with a thermo%ouple integrated in the %onta%t tip +he %onne%tion to the analyser is made than/s to a single male %onne%tor %ompensated in temperature K thermo%ouple .ni%/el#ni%/el %hromium) allows %ontinuous measurements up to *2+,-C +he instrument has a A+& thermoresistan%e for the measurement of internal temperature B this sensor is also used for the measurement of ambient temperature If a temperature %ontrol of the %ombusti*e air must be performed dire%tly by the supply du%t .room sealed boiler), a 9t800 temperature probe .ref ! "A98409) will be used It is re%ommended to perform this measurement to ma/e the effi%ien%y %al%ulation of the installation more a%%urately (ress!re sensors +he analyser has 3 pie=oele%tri% internal sensors for the measurement ! 8 C of the differential pressure .2elta 9) with manual auto=ero 2 C of the high a%%ura%y draft with auto=ero by solenoid *al*e 3 C of the pump output flow with a regulation whi%h allows to %ompensate a %logging of the filter or a high draft +his sensor allows to perform the tightness test of the analyser S!pply inp!t o l!e gases and .%- press!re +he analyser has a single %onne%tor allowing the %onne%tion of flue gas probe Comb!stibles types +he analyser is supplied with a memori=ation of te%hni%al data whi%h %hara%teri=e the 84 most /nown %ombustibles It is also possible to add 4 %ombustibles and their %orresponding features Calibration certi icate +he analyser is %alibrated by %omparison with standard of metrology laboratories, whi%h are periodi%ally %ertified %losed to laboratories /nown at the international le*el 1a%h analyser is supplied with its %alibration %ertifi%ate in whi%h, for e*ery parameters, are indi%ated the nominal *alue, the one measured, the admitted error limits and the found error /0C compatibility +he analyser %omplies with n?2004:80D:1& dire%ti*e on ele%tromagneti% %ompatibility 2o%ument a*ailable on re@uest 1ater trap +he water trap is integrated to the Kiga= 300 <easured gases go through the probe filter then through the water trap whi%h re%o*ers the li@uid element and, as a result, prote%ts the sensors &ondensates are e*a%uated by the opening of the plug lo%ated on the bottom on the instrument 7hen the ma)imum le*el is rea%hed, a red led lights and the pump stops It allows to warn the user when the water trap must be emptied
Introduction
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C!stomers management +he analyser allows to re%ord %ustomers, theirs respe%ti*e boilers and inspe%tions 'n%e the features of %ustomers and boilers are %ompleted in the analyser, the operator %an easily assign the different measured *alues to a %ustomer and his boiler +hese data %an then printed and:or transferred to a %omputer than/s to 0iga= software 2!to3ero +he analyser has the Eauto=ero in the du%tF fun%tion, it means that the operator %an perform measurements .draft, temperature ) while the analyser inhales fresh air in the room +his fun%tion allows to sa*e time on the inspe%tion pla%es CO dil!tion +he instrument has the &' dilution fun%tion that allows to a*oid high &' %on%entrations +hese high %on%entrations %an damage the analyser and its sensors +his fun%tion allows to in%rease the &' %on%entration without damage the sensor In dilution fun%tion, the range be%omes 0#4G .40 000 ppm) Opacity inde" meas!rement (optional) It is possible to fill in the analyser with opa%ity inde) *alues measured a%%ording to the -a%hara%h s%ale +he analyser will %al%ulate the a*erage and results will be printed on the ti%/et +his measurement must be performed with an opa%ity pump whi%h is a*ailable as an a%%essory .ref ! 9<') 4as networ5 lea5 testing (optional) It is possible to %he%/ the tightness of an installation ,or this %ontrol, use the pressure sensor used for the draft measurement of the shaft 4as low It is possible to measure the gas flow of an installation, to %ompare it with a theoreti%al gas flow and as a result to estimate the installation %onsumption 0eas!red &al!es 6 O2 6 per%entage of o)ygen in flue gases CO 6 %on%entration of &' in flue gases NO 6 %on%entration of A' in flue gases NO2 6 %on%entration of A'2 in flue gases SO2 6 %on%entration of "'2 in flue gases T 6 flue gases temperature Ta 6 %ombusti*e air temperature Calc!lated &al!es 6 7 6 2ir /"cess 6 %onne%tion between the *olume of %ombusti*e air and the re@uested *olume ne%essary for a %ombustion in stoi%hiometri% %onditions CO2 6 per%entage of %arbon dio)ide in flue gases 8T 6 differen%e between the flue gases temperature and the %ombusti*e air temperature NO" 6 %on%entration of A') in flue gases 9s 6 per%entage of waste heat throughout the shaft :s 6 ;ower e iciency (or sensible) 6 this the burner effi%ien%y %al%ulated a%%ording to the 1A403>H standard disposals +his is a ratio between the %on*entional heating power end the burner heating power Among the %ombustion losses, only the sensible heat lost with the flue gases is ta/en into a%%ount, negle%ting the radiation losses and in%omplete %ombustion losses +his *alue is referred to 0($ .0ower (eating $alue) and %an not be higher than 800G +he sensible effi%ien%y *alue is to be %ompared with the minimum effi%ien%y stated for the heating systems performan%es :t 6 Higher e iciency (or total) 6 is the sum of sensible effi%ien%y and the additional effi%ien%y deri*ing from the re%o*ery of water *apour %ondensation %ontained in the flue gases 7hen it s greater than sensible effi%ien%y, then %ondensation is ta/ing pla%e It is referred to 0($ .0ower (eating $alue) and %an e)%eed 800G +he 0($ is %al%ulated by an algorithm de*eloped by Kimo and its *alue must be %onsidered as indi%ati*e CO (O2) 6 &on%entration of &' in flue gases in mg:m 3 It is %al%ulated a%%ording to '2 referen%e *alue indi%ated in the analyser .see page 8D) NO (O2) 6 &on%entration of A' in flue gases in mg:m3 It is %al%ulated a%%ording to '2 referen%e *alue indi%ated in the analyser .see page 8D) NO" (O2) 6 &on%entration of A') in flue gases in mg:m 3 It is %al%ulated a%%ording to '2 referen%e *alue indi%ated in the analyser .see page 8D)
14
Introduction
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1.(. Tec#nical feat+res
(arameter O2 CO (with H2 compensation) NO NO" NO2 SO2 CO2 CH4 Sensor 1le%tro%hemi%al 1le%tro%hemi%al 0eas!ring scale ,rom 0G to 28G ,rom 0 to D000 ppm <esol!tion 0 8G *ol 8 ppm I0 2G *ol ,rom 0 to 200 ppm ! I80 ppm ,rom 208 to 2000 ppm ! I4G of measured *alue ,rom 2008 to D000 ppm ! I80G of measured *alue ,rom 0 to 800 ppm ! I4 ppm ,rom 808 to 4000 ppm ! I4G of measured *alue ,rom 0 to 800 ppm ! I4 ppm ,rom 808 to 8000 ppm ! I4G of measured *alue ,rom 0 to 800 ppm ! I4 ppm ,rom 808 to 4000 ppm ! I4G of measured *alue 2cc!racy= T>, response time 30 s 30 s
,rom 0 to 4000 ppm ,rom 0 to 4844 ppm ,rom 0 to 8000 ppm ,rom 0 to 4000 ppm ,rom 0 to HHG *ol
30 s
D0 s 30 s
I20G of full s%ale 8 ppm ,rom 0 to 80000 0 0008G $ol ppm ,rom 0 to 8G $ol 0 002G010 ,rom 0 to 20 G010 ,rom #800 to 68240?& ,rom #20 to 6820?& ,rom #40 to 6240?& ,rom 0 to 6HH?&td ,rom #200 to 68300 ?& ,rom#80 to 680 9a ,rom #8000 to 68000 9a ,rom #20 000 to 620 000 9a 0 8?& 0 8?& 0 8?& 0 8?& 0 8?& 0 89a 8 9a I8 ?& ,rom #800 to #80 9a ! I2 9a ,rom #80 to 680 9a ! I0 4 9a ,rom 680 to 6800 9a ! I2 9a -eyond ! I2 G of measured *alue ,rom #20 000 to #>48 9a ! I.#0 4G of measured *alue 64 4 9a) ,rom >40 to #K8 9a ! I.#0 HG of measured *alue 68 4 9a) ,rom #K0 to K0 9a ! I2 9a ,rom K8 to >40 9a ! I.0 HG of measured *alue 68 4 9a) ,rom >48 to 20 000 9a ! I.0 4G of measured *alue 6 4 4 9a) I8 ?& I0 4?& I0 3G of measured *alue I0 24?&
40 s
)l!e gas temperat!re 2mbient temperat!re 2mbient temperat!re ?ewpoint temperat!re ?H1 temperat!re ?ra t
K thermo%ouple Internal A+& 9t800 .8:3 2in e)ternal probe) &al%ulatedJJ +%K .e)ternal probe) 9ie=oele%tri%
44 s
30 s
?i erential press!re
9ie=oele%tri%
8 9a
;osses )l!e gas &elocity /"cess air (7) ;ower e iciency (:s) Higher e iciency (:t) (condensation) Opacity inde"
,rom 0 to 800G ,rom 0 to HH H m:s ,rom 8 to H,HH ,rom 0 to 800G ,rom 0 to 820G
0 8G 0 8 m:s 0 08 08G 0 8G
1)ternal instrument
,rom 0 to H
*All accuracies indicated in this document were stated in laboratory conditions and can be guaranteed for measurements carried out in the same conditions, or carried out with required compensation. **Calculation is made based on the measured values by the analyser.
Introduction
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2. Safety instructions
The ollowing sa ety instr!ctions ha&e to be strictly obser&ed# Not respecting these sa ety instr!ctions can lead to a loss o warranty# The analyser sho!ld not to be !sed in and !nder water# The analyser sho!ld not to be placed near or directly at open ire or heat# The indicated range o temperat!re o the probe is not to be e"ceeded, as the probe and temperat!re sensor co!ld be destroyed# 2 ter meas!rements, be ore pac5ing the analyser, wait or the probe to be cold# 2s long as it is hot, the probe co!ld prod!ce in@!ries# The e"halations o alcohol liA!ids (l!bricants, petrol, spirit, &anish###) may damage the sensors o the analyser# There ore, it is orbidden to preser&e or !se these l!ids nearby the analyser# ;oad the battery only with Bimo charger# Cse another type o charger can damage the battery and the analyser and can ca!se electrical shoc5s#
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Safety instructions
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9robe
2D
On% O
OB
OB
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(.(. Assi$n t#e analysis to a c+sto,er
At the end of the analysis, when measurements are %onstant, it is possible to assign it to a %ustomer re%orded in the analyser or to unre%orded %ustomer that should be %reated 9ress the fun%tion button ! The analyser displays the list of recorded customers. "ele%t a %ustomer with the rotati*e button then press OB or %reate a %ustomer .see page 20) then sele%t it The analyser displays the list of available boilers. "ele%t the boiler with the rotati*e button then press OB or %reate a boiler .see page 28) then sele%t it
1'
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Go to D)ormatE with the rotati*e button then press OB "ele%t the ti%/et format ! long or short with the rotati*e button then press OB Long format ticket : prints measurement results * header (operator name! date and time of the inspection! type of instrument and its serial number! address! telephone number. Short format ticket : prints only the measurement results and the instrument reference. Go to DHeaderE then press OB The (eyboard appears at the bottom of the screen "ele%t the letters with the rotati*e button then press OB 9ress the fun%tion /ey to *alidate the header The (eyboard disappears. 9ress /sc to ba%/ to DSettings instr!mentE s%reen and *alidate modifi%ations
+o go from lower#%ase /eyboard to upper#%ase /eyboard then to numeri% /eyboard ! press the fun%tion /ey +o erase a letter ! press the fun%tion /ey
ort
+he *isual support %orresponds to help windows displayed met during a measurement pro%edure Settings instrument screen is displayed. Go to DS!pportE with the rotati*e button Go to DHis!al s!pportE line with the rotati*e button 9ress OB to a%ti*ate it ! ON or to dea%ti*ate it ! O))
ort
+he *o%al support allows to a%ti*ate a *oi%e that gi*es the details during a measurement pro%edure
Note 6 &ocal help can be acti&ated only i the &is!al help is acti&ated#
Settings instrument screen is displayed. Go to DHelpE with the rotati*e button Go to DHocal s!pportE line with the rotati*e button 9ress OB to a%ti*ate it ! ON or to dea%ti*ate it ! O))
1+
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9ress to *alidate the new %oeffi%ient or /sc to %an%el Screen bac(s to the list of combustible.
+o erase a number ! press fun%tion /ey +o go from lower#%ase /eyboard to upper#%ase /eyboard then to numeri% /eyboard ! press the fun%tion /ey It is also possible to modify the name of a %ombustible and its type of energy ."olid, li@uid or gas) ! Settings > Combustibles screen is displayed. Go to the %ombustible to modify with the rotati*e button 9ress fun%tion /ey 9ress OB on DNameE line The (eyboard appears. 1nter the name of the %ombustible with the rotati*e button and press OB to *alidate 9ress to *alidate the name of the %ombustible 9ress OB on D/nergyE line "ele%t the type of energy for the %ombustible ! solid, li@uid or gas then press OB 9ress fun%tion /ey to sa*e the modifi%ations Screen bac(s to the list of combustible with the added modifications.
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1nter the alarm threshold *alue with the rotati*e button and press OB to *alidate $alidate the threshold with the right fun%tion /ey $alidate the modifi%ations with the fun%tion /ey 9ress /sc to @uit the s%reen
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The analyser bac(s to the list of present operators. 9ress /sc to @uit the s%reen
2larm thresholds 6 O2 6 3 0G CO 6 800 ppm CO amb 6 20 ppm CH4 6 8200 ppm /"cess air (7) 6 8 80 )l!e gas temperat!re (T ) 6 240 0?& <e erence 6 O2 6 28 0G 2ltit!de 6 D00 m 2tmospheric press!re 6 8083 24 h9a CO protection threshold 6 2000 ppm ?!ration o a!to3ero and p!rge ! 8 minute &reated operators and %ombustibles will be deleted &reated %ustomers and boilers and inspe%tions on boilers are not deleted after a return to fa%tory settings
1"
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5. Manage customers
It is possible to sa*e names and addresses of different %ustomers %lients in the analyser +he performed measurements %ould be assigned to them It is possible to %reate up to 800 %ustomers
7hen a %ustomer has been %reated, it is possible to lin/ to this %ustomer one or se*eral boilers "ee %hapter 4 to %reate, modify and delete a boiler
24
Manage customers
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6. Manage boilers
A boiler is %ompulsorily lin/ed to a %ustomer, at least one %ustomer must be %reated to %reate a boiler "ee %hapter 4 for the %reation of a %ustomer It is possible to lin/ up to 80 boilers per %ustomer
Manage boilers
21
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22
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23
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The theoretical flow is calculated according to a power capacity in (1 of the boiler! the standard of the boiler ( , or 23 standard%! the gas type (4az H! 4az 5! butane or propane% and according to a coefficient. Table below allows to calculate this flow according to the power capacity 0 Standard 42K H (*>-2* mbar) 42K ' (2+ mbar) '!tane (ropane A, &1 9u:K7 ) 2,8KK 9u:K7 ) 8,H2> 9u:K7 ) 2,48H 9u:K7 ) 2,248 9u:K7 ) 0,K48 9u:K7 ) 0,4>H 9u:K7 ) 0,D43 9u:K7 ) 0,>40
7hen the measurement is finished ! 9ress OB The analyser as(s to save the measurement result. Go to J/S or NO then press OB The analyser as(s to print the measurement result. Go to J/S or NO then press OB
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2(
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9robe
2D
9ut the probe of the KIGAZ 300 in the draft hood, going through the front fa%e of the boiler
9ut the probe of the KIGAZ 300 in the no==le output, from the beginning of the %onne%ting flue
9ut the probe of the KIGAZ 300 in the draft hood, going through the side openings of the boiler
2+
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27
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The measurement is launched! the instrument displays the level of " and the level of ma# ". 1hen the measurement duration is finished! the analyser displays the value of " ma#imum during the measurement. +he default measurement duration is L, s It is possible to %hange this duration before starting the measurement ! 'n ma) &' s%reen, before pressing 'K to start the measurement, press the fun%tion /ey 4uration screen is displayed. 9ress OB 3se the rotati*e button to sele%t the re@uired measurement duration ! L, % 4, % +, s or * % 2 % L % 4 % + min!tes# 9ress OB to *alidate the measurement duration 9ress /sc to ba%/ to the s%reen of measurement start of ma) &'
28
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1-.(. &erfor, an a,bient te, erat+re ,eas+re,ent "it# t#e internal sensor
+urn on the instrument Home screen is displayed with measurement menu at the forefront. 9ress OB The analyser performs the autozero 0 remaining time and a progress bar display on the screen. However it is possible to reach the temperature menu during the autozero. Go to D$nternal Temp#E with the rotati*e button then press OB The screen displays the 2T temperature detected by the analyser.
2"
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34
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31
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32
'erform a H: measurement
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+he 9itot tube must be introdu%ed perpendi%ularly, in the middle into the du%t and parallel to the flow +he head .ending with an ellipsoidal nose) must be maintained parallel and fa%ing the flow +he total pressure .6) %at%hed by the nose, is %onne%ted to the (. at the bottom of the analyser +he stati% pressure .#) %at%hed by the holes of the head, is %onne%ted to the (- at the bottom of the analyser +he %onne%tion %able of the thermo%ouple K probe is %onne%ted to the +8 thermo%ouple K inlet of the top of the analyser $ the B thermoco!ple is not connected, no &al!e will be displayed# 7hen the %onne%tions are made ! +urn on the analyser Go to D0eas!rementE menu then press 'K Go to D(ress!reE menu then press 'K Go to D?ra!ght (ress#E then press 'K The analyser displays the measured values. 15.1. Lin' t#e ,eas+re,ent to a c+sto,er 7hen the measurement has been performed, it is possible to lin/ it to a %ustomer registered in the analyser or to a %ustomer unregistered in the analyser that must be %reated 9ress the fun%tion /ey to sa*e The analyser displays the list of registered customers. "ele%t a %ustomer with the rotati*e button then press OB or %reate a new %ustomer .see page 20) then sele%t it The analyser displays the list of available boilers. "ele%t the boiler with the rotati*e button then press OB or %reate a boiler .see page 28) then sele%t it The analyser bac(s to the measurement screen. 15.%. &rint t#e ,eas+re,ent on t#e tic'et 7hen the measurement is stable, it is possible to print it on the ti%/et ! 9ress the fun%tion /ey to print it
33
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3'
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Pa%/et hoo/s
Sensors access
Sensor rotation
3(
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0 1
"ensors ha*e *ery a%%urate lo%ations, see below lo%ations defined for ea%h sensor ! O2 sensor must be in O2 position CO sensor must be in CO position CO sensor must be in position L NO2, SO2 and CH4 sensors must be in position 4 J ! A'2, "'2 and &(4 sensors 7hen a sensor has been repla%ed, it is possible to %he%/ the proper fun%tioning of this new sensor by going in the D$n ormationE men! of the analyser It is normal that a sensor that has Sust been installed gi*es the following message ! DC!rrent /rrorE, it is ne%essary to wait a few time to stabili=e the polari=ation of the sensor (ere are the stabili=ation times for ea%h sensor ! '2 ! 4D hours &'#(2 ! 4D hours A' ! 4D hours A'2 ! 4D hours "'2 ! 4D hours &(4 ! 4D hours
)O
O2 NO
Autres;
9aper lo%ation
3+
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%;.-. Re lace t#e battery
,ollow this pro%edure to repla%e the battery ! The analyser must be turned off. ;emo*e the prote%ti*e %o*er +urn the analyser 3ns%rew the battery %o*er with a %rosshead s%rewdri*er ;emo*e the battery %o*er 2is%onne%t the battery &onne%t the new battery ?o not p!ll the cable, !npl!g so tly the connector# &onne%t the new battery
37
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"[
"[
"[
"[
"[
7ith !
'2ref a referen%e *alue sele%ted by the user, this *alue has to be entered in the de*i%e in G '2 o)ygen *alue measured in G $, the theoreti%al *olume of flue gas in m 3 .gi*en in the table of %oeffi%ient) A&$ the net %alorifi% *alue in <P .gi*en in the table of %oeffi%ient) &'2ma) the ma)imum le*el in G in %arbon dio)ide of flue gas dry produ%ts .gi*en in the table of %oeffi%ient)
7ith !
2' M 63
/ ! %oeffi%ient of the differential pressure item O9 ! differential pressure .dynami% pressure) <$, ! mass density of the flue gas .already %al%ulated for the %al%ulation of the higher effi%ien%y)
38
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3"
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1. Introduction
0IGAZ software, supplied with the gas analysers of the Kiga= range, allows to set the analyser, to %reate and gi*e information a %ustomers, boilers and inspe%tions database, to pro%ess and download measurement datasets
2. Software installation
%.1. Reco,,ended ,ini,+, confi$+ration
,or the proper fun%tioning of the software, the following minimum %onfiguration is re%ommended ! Operating system 6 7indows, T9, $I"+A, > Comm!nication port 6 3"- 2 0 ?H? player <20 memory 6 8 G' ?is5 memory 6 8 G'
%.%. Installation
9ut the 2$2 into the player of the %omputer The automatically starts. If not! go to M! com%uter! doubleAclic( on .6. drive then on Setu%L67A8 icon. ,ollow the indi%ations of installation
'4
Software installation
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* 2
'1
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M6 Cser man!als 6 allows to get to software and analyser user manuals Hotline 6 allows to get to the address and fa) and phone number of the %ompany or send a report to the after sales ser*i%e 2bo!t 6 indi%ates software *ersion and database *ersion
'2
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4. Unload inspections
Inspe%tions stored in the analyser %an be unload on the %omputer ! &onne%t the analyser to the %omputer than/s to the supplied 3"- %able and t!rn on the analyser 0aun%h 0iga= software &onne%t the analyser to the 0IGAZ software %li%/ing on DBiga3E menu then %li%/ on DConnect de&iceE The software indicates that conne#ion is successful. &li%/ on DBiga3E menu then on DCnload 5iga3E The software recovers inspections contained in the analyser. This operation can ta(e a few minutes. &t the end of the recovery! the following window is displayed 0
+i%/ the %orresponding bo)es to the inspe%tions to unload on the %omputer &li%/ on D?ownload selected inspectionsE button & message indicates that transfer is in progress then the message 'ransfer done is displayed 0 inspections have been well transferred. &li%/ on OB# The 'otal database window is displayed with the transferred inspections.
Bnload inspections
'3
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&li%/ on D2dd c!stomerE button 3ields become accessible. ,ill in the different fields "ame and 9irst name fields are compulsory. &li%/ on DSa&e c!stomerE button This created customer appears below the Add customer button.
''
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&reated %ustomer
;epeat this pro%edure to add others %ustomers &li%/ on DCloseE button to %lose the window or on the D'ac5 to databaseE button to go to the total database
1*ery fields .brand, model U) are ina%%essible and D'rowseE button is ina%ti*e &li%/ on D2dd boilerE button 3ields become accessible and :ro(se button is active. &li%/ on D'rowseE button in front DC!stomerE to lin/ the boiler to a %ustomer ,ill in D0odelE and D'randE fields .%ompulsory fields) &li%/ on D'rowseE button in front of DComb!stibleE and sele%t the type of %ombustible of the boiler )> types de combustible are preAprogrammed. If the type of combustible used by the boiler is not in the list! clic( on Add combustible button! fill in fields! clic( on Sa5e this combustible button then clic( Select combustible button. &li%/ on DSa&e boilerE button +his %reated boiler appears below the Add boiler button.
'(
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&reated boiler
;epeat the pro%edure to add others boilers &li%/ on DCloseE button to %lose the window or on D'ac5 to databaseE button to go to the total database
'+
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'7
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$67A8 settings window is open on Printing. 1nter the re@uired te)t in F Header line *, 2, L and 4 G lines &li%/ on DSend linesE button to send modifi%ations to the analyser
1.5. Access to infor,ation abo+t t#e instr+,ent and + date t#e instr+,ent
1.5.1. Access to infor,ation abo+t t#e instr+,ent
$67A8 settings window is open on 6nformation and gives the following information 0 9rodu%t %ode ! e) ! KIGAZ 300 serial number ! e) ! 00 08 204> firmware *ersion ! e) ! 0 H2 -uild ! e) ! 824> It is possible to gi*e an in*entory number to the de*i%e .number sele%ted and gi*en by the user) ! &li%/ on D$n&entory n!mberE field and enter the desired number &li%/ on D1riteE button
'8
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0
&opy the address and the port in the D2ddressE line of the %onne%tion window as follows ! 00 00 000 00 0000 9ort 1nter the user name and the %orresponding password ! data entered at the starting of the %omputer when the user logins &li%/ on DHalidateE button &li%/ on DCpdate de&iceE button The update lasts for a few minutes. Turn off then turn the device. & blac( screen with a progress bar displays (see opposite% then It turns off itself. +urn on the de*i%e then go to D$n ormationE menu of the analyser to %he%/ if the update has been ta/en into a%%ount Address
'"
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7. Options
4.1. Interface
It is possible to %hange the window %olor of the software ! &li%/ on DOptionsE menu &li%/ on D$nter aceE sub#menu The opposite window appears. "ele%t the type of design ! 'ffi%e 200>, 'ffi%e 2003 -lue, 'ffi%e 2003 "il*er, 'ffi%e 2003 Green or 'ffi%e T9 &li%/ on DHalidateE button
4.%. E,ail
+his option allows to set the email sending parameters in order to send report to the after#sales ser*i%e &li%/ on DOptionsE menu &li%/ on D/mailE sub#menu The opposite window appears. ,ill in the different fields ! /mail address o the o!tgoing mail 6 email address of the sender .p durandVorange fr) 0ail ser&er 6 ser*er address used to send email .e) ! smtp orange fr) 0ail s!b@ect# 0ail ormat 6 plain te)t or html 2d&anced options 6 by %li%/ing on this, the email setting window opens and allows to set the "<+9 outgoing ser*er +his information is deli*ered in the subs%ription do%uments of the Internet a%%ess pro*ider &li%/ on DHalidateE button
(4
"ptions
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