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Everything you need to know about electric cars

In association with the Corporate

Vehicle Observatory France

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Everything you need to know about electric cars


In association with the Corporate

Vehicle Observatory France

Arval 2010. All rights reserved. It is forbidden to reproduce or distribute the contents of this booklet by any means whatsoever, whether in whole or in part, without the prior written authorisation of Arval. Such action constitutes an infringement of rights for which penalties are provided under chapter 1, section 2 of the law concerning copyright of 30/06/1994.

In times when the environment is obviously becoming increasingly important for consumers and companies as well as for the government, the electric vehicle is no longer only a possibility but has meanwhile become a certainty. The offer from car manufacturers should expand very quickly, particularly after 2011, in all regions of the world. Some experts estimate that by 2020, electric vehicles will account for 10% of the total vehicle sales. This heralds a new era in which the car will become greener but which will also introduce a new use and new expectations of the car.  The new technologies that have been tested and improved promise to widen the scope of use of electricity in vehicles.  The higher purchase price will be compensated by an exploitation cost that is 3 to 4times lower.  The electric vehicles will also bring about a transformation of the electricity distribution network and, in addition, company car parks will be equipped with charging points.  Although there may still be a few challenges ahead before we can switch from hybridsto all electric vehicles, it is clear that the pace is set for a new way of looking at car mobility! Stphane Verwilghen The Arval Group, a reference in long-term rental throughout Europe, has set up partnerships with several car manufacturers to prepare for the arrival of these electric cars. Why? Because currently in Europe, more than 40% of vehicle purchases are made by companies. And most of them have opted to have their eet nanced and managed by a long-term rental. The companies and the sector for long-term rental will undoubtedly have a precursory role to play in the introduction of electric cars. Being Arval, we are convinced that:  the purchase of electric cars will initially be done by companies before it will spread to the general public ;  the operational leasing sector, experts in TCO (Total Cost of Ownership), will help companies to determine to whom, when and where they could introduce electric vehicles ;  these vehicles are designed to run between 500.000 and 1 million kilometres, which will make operational leasing contracts of over 6 years completely realistic. We believe that, in a rst stage, these changes should affect commercial vehicles primarily used in the city and over short distances (<150 km). The expansion of the offer together with the expected technological progress will make this solution available to other categories of vehicles and drivers. We therefore commit ourselves to inform and support you in preparing your business and employees for the arrival of this new type of vehicle as well as for the new kind of use it will create. This booklet was written in collaboration with the Corporate Vehicle Observatory (CVO) France and specialists from the automotive industry. It aims at offering a tool to better understand and anticipate the impact of electric vehicles on the mobility of employees but also on social, economic and environmental questions. Stphane Verwilghen managing director Arval Belgium

Table of contents
Context Electric power, a profound change in the automotive industry Short history of developments in the 1990s Categories of hybrid and electric vehicles Micro hybrids, the Stop-Start function Mild hybrids, a powerful electric motor Parallel hybrids Rechargeable or plug-in hybrids All electric vehicles Electric cars, ideally suited to urban life Electric quadricycles, with or without a drivers license Electric commercial vehicles, a segment in its own right Powertrain technology Electric currents, from socket to engine Filling up Carbon emission gures for electric and hybrid vehicles Short and medium-term prospects Vehicles available in 2010 Comparison table: weight/power/price per type of battery 5 6 8 12 14 16 18 20 22 28 30 34 36 42 44 46 48 50 51

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Everything you need to know about electric cars

Context
Internal combustion cars in the light of rising petrol prices and pollution
A rapid change in the automobile market is underway. Increasing economic and environmental pressure is leading drivers to use less polluting, less petrol-hungry cars with lower running costs. This revolution in the market is due to several factors: First factor: the inexorable rise in the price of fossil fuels linked with dwindling supplies. Whereas there was a sudden decrease in demand linked to the global economic crisis, this situation will not last. Fossil fuel prices will begin their inexorable rise again. Second factor: climate change. Emissions of polluting gases and the greenhouse effect are changing the atmospheres self-protection system. Third factor: the consequences of this pollution on human health. Particles of pollutants from the combustion of fossil fuels are a danger to man.

Restrictive measures for motorists


We have entered a critical era, a turning point with profound changes to come. We will have to take restrictive or even drastic measures in response to the dangers we face. Our economic and political decision makers are aware of the drawbacks and polluting nature of combustion engine emissions, and have begun to make decisions. These include speed limits in peak periods of ne particles (smog alarm), trafc restrictions in towns, speed limits and urban toll in certain large European cities.

Solutions for urban trafc: electric and hybrid cars


Today, given current technical and economic realities, to provide a sustainable answer to environmental problems, the most efcient vehicle for short journeys and for urban and suburban trafc is the electric car. Electric propulsion is gaining rapid ground in the car industry. Following years of R&D the automotive industry is now making use of the advantages of electric propulsion. These advantages include energy efciency, high levels of efciency of engines, reduced greenhouse gas emissions, reliability and silence.

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Electric power, a profound change in the automotive industry

All categories and all segments of the market are being transformed. A multitude of new players in the electric vehicle industry are appearing, including large investors, specialised research departments, new battery start-up companies and innovative small manufacturers. All this activity has extended the range of supply and accelerated the demand for existing models. Every quarter of a year sees a batch of new products on the market, from micro urban vehicles to standard saloon cars, and from light commercial vans to medium-weight goods vehicles.

Since the 1990s, following increased environmental and economic pressure, we have seen a signicant change: electric motors have become more and more common in cars, not only to drive luxury features like sunroofs, seats, rear view mirrors and air-conditioning, but to propel the cars. We are no longer surprised to see saloon cars such as the Toyota Prius gliding silently through town. Several thousand French drivers, mainly institution and company employees, have been driving more than 5,000 all electric 106, Saxo and Berlingo cars produced by PSA between 1995 and 2002. People in La Rochelle, France are familiar with EVs (Electic Vehicles). For the past ten years the town has had a pool of about 50 self-service electric cars available at seven centres. All over Europe, Asia and the USA, bold and innovative development programmes are turning experiments into practical applications. Concept cars and prototypes give rise to mass-produced models, and electric power is being standardised and extended.

The rapid spread of electric engines


The trend towards electrication has accelerated since the year 2000, with the search for more efcient internal combustion engines with a view to reducing emissions of greenhouse gases and lowering fuel consumption. To lower fuel consumption electric motors were added to assist the combustion engine, giving rise to the rst hybrid cars. The Toyota Prius I in 1997 and Honda Insight in 1999, followed by the IMA Civic, were the pioneers of this new technology on the global market. These hybrid cars, like the electric cars produced by small manufacturers, have one of the main advantages of electric motors, which is high energy efciency. It is an undeniable fact that modern electric motors perform much more efciently than combustion engines, whether the latter be petrol or diesel driven, or use gas (such as LPG and CNG).

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Energy efciency to speed up change


In optimal conditions, combustion engines have a maximum efciency* of around 35% for petrol driven cars and around 40% for diesels. As a general rule, cars are used for short journeys in urban areas in far from optimal running conditions, which further reduce energy efciency to levels of only 15% to 20%. By contrast, the efciency of electric motors is over 80% and may reach 90%. The power electronics that control them are also highly efcient (nearly 100%). Moreover, electric motors have other advantages: they are reliable, cheap, need little maintenance and are light. They produce tremendous torque as soon as the engine is started and have a very wide range of speeds, which in most cases makes transmission simpler. Electric otors are fed by high-performance batteries. These are m the vehicles energy reservoir and have given rise to profound technological and economic changes. The automotive industry, aware of these changes, is manufacturing an increasing number of electric motors to drive a new generation of vehicles available on the market.

* The energy efciency of an engine is calculated as a percentage of energy produced. In any engine, varying amounts of the energy used is transformed into heat. An efciency of 15to 20% means that 80 to 85% of the energy consumed by the engine is wasted and is not used to propel the vehicle. In terms of fuel consumption this means that out of a 50 litre tank of fuel only eight to ten litres are used to propel the vehicle. The rest is turned into heat and wasted in the internal running of the engine.

Short history of developments in the 1990s

Electric vehicles of all times


The history of electric vehicles is as old as the history of the car itself. Ever since the beginning of the last century, electricity has been used to drive vehicles. Now EVs are hot news after a period of neglect, but they are not entirely new. In the 1990s much attention was given to the possible future of electric vehicles, both by manufacturers and users. Some major car manufacturers claimed to show an interest in EVs and studied ways of marketing them on a large scale as well as strategic concepts. The true intentions of these large manufacturers were revealed when those projects were suddenly abandoned for somewhat obscure and confused reasons.

USA General Motors EV1


In the early 1990s the State of California set up the "California Air Resources Board" and brought in a range of laws intended to reduce air pollution. One of the measures adopted stated that from 1998 on, 2% of vehicles marketed in the State should be emission-free, rising to 5% in 2001 and 10% by 2003. This objective forced manufacturers to start production of electric vehicles. Ford built 1,500 electric Ranger pick-up trucks intended for commercial use and bought up a small Norwegian manufacturer of electric town cars, Think. A few hundred two-seater cars, called Think 1, were sold then. Toyota transformed 4x4 RAV4s into RAV4 EV, and GM suddenly launched a superb electric car, the EV1.

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EV1 reserved to California


EV1 was a highly aerodynamic two-seater aluminium coup that had a range of 160 km on a single charge at a maximum speed of 130 km/h, which was quite remarkable in 1998. The EV1, which had many of the features of a standard American saloon car (airconditioning and stereo system) was not sold but rented for three years to customers selected by GMs marketing department. More than 5,000 Californians applied for a car, but only 800 contracts were honoured. The signatories undertook, in spite of laws in force at the time, to return their EV1 at the end of the three-year contract, with no possibility of buying the car from the manufacturer when the contract expired. In this way GMs bosses reserved the right to take the EV1s off the road, which they did in 2001. The team that had worked on the project was disbanded and all EV1s returned at the end of the contracts were stored temporarily in the Arizona desert. Pressed by a group of drivers who wanted another EV1, the GM management decided to destroy the cars. All the EV1s were crushed instead of being recycled as had originally been announced. Only a few rare EV1s remain, in museums or owned by associations who managed to keep them. The reasons given by GM for withdrawing its electric cars from circulation were the same that were given by Ford and Toyota who simultaneously stopped marketing the Ranger EV and RAV4 EV: the law in California had changed, and with it the necessity to market emission-free cars.

France - Next, a prototype hybrid car designed by Renault


In 1995, two years before Toyota launched its Prius I, Renault unveiled a highly innovative concept car named Next. Next is a prototype hybrid vehicle, a research tool. The vehicle is a ve-door, ve-seater saloon car with three front seats and two back seats. Its body design foreshadowed that of the Avantime and the Scenic. Driven by a three cylinder 750 cm3 petrol engine, pollution-free and equipped with a catalytic converter and regulated fuel injection. Next is a clean vehicle ahead of its time. The small combustion engine with a capacity similar to a 1980s motorbike engine, is coupled with twoper manent magnet DC electric motors requiringnomainte nance that run on three-phase current. A computer controls it all. The vehicle loads 120 kg of nickel-cadmium batteries lying at under the oor of the car boot. Next is both safe and very light; the car on the road weighs 875 kg. Shock absorption is provided by structures at the front and back. The central aluminium structure of the car, made of carbon, has exceptional mechanical resistance. When starting and up to 40 km/h, NEXT runs in electric mode. Then the combustion engine takes over, at the same time recharging the batteries. When accelerating or going uphill the electric motors assist the combustion engine.

2001: The USA gives up electric cars


The California Air Resources Board had indeed changed its policies as a result of intense lobbying by oil producers and car manufacturers. In 2004, governor Schwarzenegger launched the California Hydrogen Highways Network project. Now the priority of the State of California is the building of a network of hydrogen highways and experiments with hydrogen-powered fuel cell vehicles, a project that cannot become a commercial reality for many years to come. In this way American car manufacturers and oil producers have managed to delay the advent of electric cars on their market for a few years.

Why the Next programme was stopped: an unsolved mystery


Renault argued at the time that a standard car produces 80% of its emissions during the rst kilometre over a four-kilometre journey. Next is one of Renaults answers to the problems of urban trafc. A half baked answer if ever there was one, for Next was never marketed by the French manufacturer. Adopting a very different strategy than the Japanese manufacturers Toyota and Honda, who foresaw the popularity of hybrid cars, Renault stopped developing along that line. The Next project was abandoned, shelved in the ling cabinets of the Guyancourt Technocentre, leaving the eld open to more farsighted manufacturers.

More than 5,000 cars belonging to one of these four models, the 106, Saxo, Berlingo and Partner, were produced and sold mostly to large companies and institutions in France. EDF bought 1,500 of them, the French Post Office 530; other major customers were French Railways, ports, airports, oil reneries and town councils. In the same year Paris opened a network of recharging points for EVs, and many other French towns followed suit. What suddenly made electric cars so popular? - French laws on air pollution have since 1999 forced some bodies such as territorial associations and public corporations to replace 20% of their pools with clean vehicles, whether they be electric, CNG or LPG. ADEME* subsidises the purchase of EVs, and the cars are exempt from tax.

PSA Peugeot-Citron the leading European manufacturer of electric vehicles in the 1990s
The Sochaux based group claims to be the leading European manufacturer of electric vehicles. They are right: the gures are there to prove it. More than 5,000 electric vehicles left the Peugeot and Citron assembly lines between1990 and 2001. Sequence of events that enabled PSA to achieve this rst place - As early as 1990, 250 electric C15 and C25 cars were produced for the car pools of companies and organisations. - In 1991, the electric Citella prototype was presented as a fun light (790 kg) modular and high performance (110 km/h) car. This prototype, which was intended to give the vehicle a dynamic and pleasing image, was never marketed. - In 1993, an experiment was launched in La Rochelle. Fifty local citizens were invited to be guinea pigs by driving electric AX cars around the town. - 1995, the electric AX car was marketed to private individuals. More than 500 of the cars were produced between 1995 and 1997. - 1997, launch of the electric Peugeot 106 and its Citron twin, the electric Saxo. - 1998, launch of the electric Peugeot Partner and Citron Berlingo, both designed on an identical basis.

- The performance of EVs was attractive for daily use over short distances. With a maximum speed of 90 km/h, a range of 60 to 90 km without recharging, good acceleration (0 to 50 km/h in under 9 seconds), the EVs produced by PSA were perceived to be real cars. The vehicles were silent, comfortable, and required little maintenance and users found little fault with them. - The high performance technology of the batteries used in these cars were a direct product of the aero space industry. The batteries, produced by the equipment manufacturer SAFT, built of 6v 100 Ah nickel- cadmium monobloc cells have proven to be very reliable. The theoretical life span of 1,500 cycles of these batteries has been conrmed, and many vehicles are still on the road equipped with their original batteries. Why did the PSA group decide to stop production in 2002? The then president of PSA, Jean-Marie Folz, said: We are stopping because the all electric saloon car is not the best product, or the best example of an electric vehicle. This statement was not very convincing at a time when demand was rising, and just as manufacturers were promising new technologies for producing even more efcient batteries.

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epublic to produce R urban micro cars in partnership with Toyota. This factory now produces 107 as well as Citron C1 and Toyota Aygo cars which have been marketed since 2005. All three cars are driven by engines supplied by Toyota. These are admittedly moderncombustion engines, but they still require standard after sales services.
Citella Citron

Other reasons seem more likely: - The manufacturers distribution network was not geared to taking on an entirely new technology like all electric cars. Servicing a 106 or a Berlingo only involves checking the batteries and maybe topping up the water level or checking the brakes and tyres. An electric motor requires no maintenance, no adjustments, no oil changes, no replacement of air, oil or petrol lters, injectors or sparking plugs, not to mention occasional changes of exhaust pipes or belts. Reduced after sales services means less business turnover for the manufacturer and his network. - The technology of the NiCd (nickel-cadmium) batteries used at the time were subjected to strict European legislation in 2002. The use of cadmium, which is highly toxic in all forms, is strictly regulated. Peugeot had been working on alternative solutions together with SAFT in the context of the VEDELIC programme**. As early as 2002 the P4 prototype, an electric Peugeot 106, had a range of 210 km without a recharge in normal conditions and a maximum speed of 120 km/h. The P4 uses lithium-ion (Li-ion) type batteries instead of nickel-cadmium (NiCd) batteries. The reason for which PSA gave up research in this very strategic area remains unexplained. - There is a real risk of erce competition for a major manufacturer between combustion and electric vehicles even within the manufacturers own range. In 2001, shortly before announcing their decision to stop production of EVs, the PSA Peugeot Citron managers had decided to built a giant factory at Kolin in the Czech
* French agency for environment and energy control ** VEDELIC programme: 1995- 2000, development of new battery and traction chain technology

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Categories of hybrid and electric vehicles

Honda Insight 2009 Honda Motors

Micro hybrids
The micro hybrid, or Stop-Start solution is the lowest level of hybridisation. It is a reversible system that lls the role of starter and generator in a standard car. The combustion engine is turned off automatically when the car stops, and is started again automatically when the driver declutches. roduced in generator mode is stored in specic batteries. p Mild hybrids are also able to store energy during braking. In this case the system works in generator mode and develops resistance which adds to the engine brake.

Parallel hybrids
Parallel hybrids are the best known of hybrid vehicles because they are the most common. The power of the combustion engine and electric motor is joint, as in mild hybrids. Moreover, these cars are able to run entirely on electricity when starting, at low speeds and when parking. The batteries have enough capacity to cover short journeys of a few kilometres without using the combustion engine.

Mild hybrids
Mild hybrids are a step up in hybridisation from micro hybrids. The Stop-Start function is of course still there, but with the addition of joint combustion and electric propulsion, both engines working together to drive the vehicle. The electric motor delivers its torque to help starting and restarting, and the electricity generated

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Rechargeable, or plug-in hybrids


Plug-in hybrids are an improved version of parallel hybrids using more powerful batteries. Plug-in or rechargeable hybrids are ones that can be recharged from an electrical mains supply, enabling it to be used on a daily basis in the same way as an electric car. The development of these vehicles is closely linked to the progress made in the last ten years in methods of storage of electric energy. There are great expectations of these vehicles from consumers who wish to reduce their dependence on CO2 emitting energy. They are now reaching technological maturity, and are soon becoming available on a wide scale.

All electric vehicles


The category of all electric vehicles includes many different designs from micro urban cars to vans. Their energy source is electricity, and they work on rechargeable batteries, like laptop computers, portable electric tools, wireless telephone, etc.

Prototype QUICC DuraCar

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Micro hybrids, the Stop-Start function

Systme micro hybrid Stars de Valeo Valeo

How they work


Micro hybrids are standard cars powered by a combustion engine equipped with a Stop-Start function. The StopStart function temporarily turns the engine off whenever the car stops. This system reduces fuel consumption in urban trafc (during stops at trafc lights, trafc jams, etc.) by about 10% in urban trafc, by 6% in normal mixed conditions, and up to 16% in dense trafc. The technology involved is quite simple: an alternator acting as starter, an electronic command system and a battery. The more sophisticated systems can store energy during deceleration in a new type of capacitor called supercapacitor. This new generation will not only store energy when braking, but will provide extra torque to the engine. The Citron C3 was the rst car tted with this innovation in 2004, followed by the C2. This technological advance was the achievement of the equipment manufacturer Valeo, which rst developed the Stop-Start system.

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Micro hybrids in 2009


Other car manufacturers now produce vehicles equipped with similar systems developed by the major equipment manufacturers. Bosch supplies the BMW group for their Mini and BMW among other 1 series, as well as the South Korean manufacturer Kia for its Ceed. The MHD (Micro Hybrid Diesel) Smart, and Mercedes A Class are tted, like Citrons cars, with Valeos Stars micro hybrid system. Fiat relies on its usual supplier Magneti Marelli for the Stop-Start system on its 500. The firm has announced that its Panda and Punto models will be marketed soon with a Stop-Start solution. Toyota has added a micro Auris to its range, and Renault, which had for a while opted out of the competition, is now focussing its strategy on micro hybrids.

The road ahead is clear: we are now heading for mass micro hybridisation
Alice de Bauer, Renaults environmental policy manager, has declared the companys intention of incorporating the Stop-Start system in all cars in the Renault range by about 2010. Speaking on behalf of his own company, Pascal Hnault, research manager at PSA, has announced that the Stop-Start system will be inclu ded in all Peugeot and Citron cars as soon as possible. The PSA group plans to sell one million vehicles tted with the Stop-Start system in 2011 and over 1.6 million vehicles of this kind in 2012.

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Mild hybrids, a powerful electric motor

Mild hybrid Honda Civic Honda Motors

How they work


This category, also known as semi hybrids, rst appeared in cars produced by Honda, who pioneered the technology. Two engines: a combustion engine and an electric motor, work jointly. The electric motor provides extra power when starting and accelerating, but does not power the car on its own. The electric energy, which is produced continuously or during deceleration, is stored in a more powerful battery pack than the simple batteries used for starting in micro hybrids. A computer coupled to many sensors controls the distribution of power of the two engines and torque in real time. When driving in urban trafc the system works in the same way as Stop-Start. The amount of fuel saved in comparison with standard cars naturally varies according to driving conditions, but ranges between 10 and 20% in urban trafc. cars were not as popular as the Toyota models. However, Honda hopes to catch up with its main rival with the 2009 launch of two more competitive cars in terms of price and performance: the IMA Civic and IMA Insight. Other manufacturers followed Hondas lead in mild hybrids. The German giant Daimler is going to market a prestige car in mid 2009, the Mercedes-Benz S400 BlueHYBRID. Several new cars in the Mercedes range using this technology developed by a partnership between BMW and Daimler have been announced. BMWs mild hybrid technology is called ActiveHybrid Technology. The supplier of both the German manufacturers is the equipment manufacture Continental for the electric motors and command electronics, in association with the battery producer Johnson Controls Saft.

Three generations since 1999


Honda has marketed three successive generations of hybrid cars tted with its IMA (Integrated Motor Assist) technology in Europe since 1999. Seldom seen, these

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Mild hybrid Honda Insight 2009 Honda Motors

Parallel hybrids

Toyota Prius II Toyota

How they work


Parallel hybrids are the best known and most common hybrid vehicles, mainly thanks to the worlds rst manufacturer of these cars, Toyota. As in mild hybrids, a combustion engine is linked to an electric motor. The difference lies in the greater power of the electric motor that is able to power the car on its own with the combustion engine switched off over short distances. Parallel hybrids run in electric mode when starting, at low speeds, in trafc jams and while parking. This involves a more powerful battery than those of mild hybrids, a special kind of transmission and a very efcient command computer. The transmission systems used in vehicles marketed so far are of the CVT (Continuous Variable Transmission) type, a system that enables both motors to run at the most efcient speeds. The engineers who design this type of car seek above all to increase the torque, which means increased exibility and acceleration of a small, low emission engine instead of the usual engine/gearbox assembly.

Reduction of fuel consumption and emissions of pollutants


Fuel consumption is greatly reduced in these, by between 10 and 50% according to driving conditions, with the most spectacular gains being made in urban trafc. The reduction in CO2 emissions is proportional with the reduction in fuel consumption thanks to the high energy efciency of parallel hybrids. A hybrid saloon car of the M2 segment (Laguna, 406, C5, Avensis, etc.), like the Prius, emits as much CO2 as a very small urban car such as the C1, 107 or Aygo, and performs better than the cleanest Clio. If one compares the emissions of saloon cars of the same category as the Prius over 20,000 km, the latter emits one ton less CO2 into the atmosphere. As to other pollutants such as nitrogen oxide (Nox) and hy-

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drocarbons (HC), emissions are lower than in any other petrol powered car. Emissions of solid particles, a major drawback of diesel engines, are reduced to zero. This is where the superiority of hybrid propulsion really shows.

Journalists found its body design old fashioned and clumsy, its performances inadequate and its reduced fuel consumption did not appear to interest anyone but a few well informed users. This did not deter Toyota from producing 124,000 of these cars in the next ve years and to go on investing in the technical developments needed for the second generation. Prius II over a million cars sold The Prius II began its career in 2003 in the USA and in early 2004 in Europe, and was better received than the rst version. Its advantages, highlighted by increasing awareness of the threat caused by global warming, won this new car real interest by the general public. To reassure potential buyers and remove doubts about the cars reliability, Toyota issued a specic eight-year or 160,000-km guarantee for the whole hybrid part. It was voted Car of the Year in 2005 by the 58 motoring journalists (from 22 countries) on the Car of the Year jury. That is how the Prius went from being a technological curiosity to commercial phenomenon. More than a million Prius were sold in ve years, making it by far the most widely sold electric/hybrid car of all time. Prius III - Conrmation of Toyotas technological advance The Prius III, rst shown at the Detroit Auto Show in 2009, takes the hybrid technology of its forerunners to new heights. While Toyotas competitors plan to enter the market starting in 2010, Toyota has entrenched itself as world leader and has brought yet another major change. As in the past, the manufacturers research department has protected its new inventions with a whole lot of new patents and hopes to produce a million hybrid vehicles a year between 2010 and 2013. The car includes many improvements aimed at further reducing fuel consumption and CO2 emissions, with more torque for the engines, an improved air penetration coefcient, extra weight, optimised battery management, low consumption air-conditioning and ventilation powered by solar panels on the roof.

Toyota Hybrid Synergy Drive: the reference car in hybridisation


The rst hybrid car marketed to the general public, and that in a few short years became THE absolute reference car, owed its success to a technological innovation, the Toyota Hybrid Synergy Drive. This exclusive system, which comes in several versions, is used rst in Toyota cars: the Prius all over the world, and in Highlander and Camry cars in North America. It is also used in cars made by the Japanese manufacturers subsidiaries, including Lexus, which markets the RX 400 h, GS 450 h and LS 600 h. Other manufacturers use Toyota technology to produce hybrid cars under licence. This is the case of Nissan, which sells Altima hybrids in North America. Ford uses Toyota patents for its Escape 4x4 hybrid, as does FAW (First Automotive Works) in the framework of a joint venture in the Chinese market. The strategy adopted by Toyota, which protected its inventions with over 1,000 patents, is paying off. More than ten years after the commercial launch of the rst parallel hybrid car, no other manufacturer has managed to overcome the barriers set up by the Japanese giant. Yet this considerable technological advance was not recognised as such when the Prius I was launched in 1997.

From Prius I to Prius III a worldwide success


Prius I the pioneer It is a remarkable fact that except for a very few specialists monitoring technological advances, the launch of the Prius I in 1997 went almost completely unnoticed. At its commercial launches in Europe and in the USA, the car received a very tepid welcome in the specialised press and in the automotive world in general.

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Rechargeable or plug-in hybrids

Plug-in hybrid prototype as viewed on Toyota Prius realised by EnergyCS, USA

Prototypes as early as 2004


The rst modern plug-in hybrids were thought up in the R&D department of a start-up company based in California. The next step had to be to demonstrate that the technology was now mature enough and the time was ripe for production by producing a prototype that would get the whole world talking. That was done back in 2004 by engineers at EnergyCS in association with Valence Technology, a Texan producer of lithium batteries. EnergyCS (Energy Control Systems Engineering Inc.) had already developed a very specic know-how in the eld of electronics for the running of Li-ion battery packs for cars. They began with a simple question: how to increase the performance of the electric power of a Toyota Prius? The answer was to replace the original batteries by much more powerful ones and thus gives the car a range of 50 km without a recharge. It is true that the autonomy of a Prius in purely electric mode is rather low, being only about three or four km. The American designers exploited this weak point, taking advantage of Toyotas lack of initiative in the matter. They transformed two Prius cars, equipping them with a lithium battery pack of their own design, and created quite a stir when they presented them at the EVS 21* in Monaco in May 2005.

The concept gains ground


Three factors thrust plug-in hybrids to centre stage: - a strong demand from consumers dissatised with the performance of existing hybrids; - the reduced cost of batteries, increased performance and proof of their reliability;

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- the advent of major manufacturers on the market General Motors with its Volt, Toyota with its own plugin Prius, Ford, VW and others, which promised a rapid rise in battery production capacity. To meet a strong demand in North America, some companies turned to providing approved kits ready to be installed. These have been marketed since 2008 by Hymotion, a subsidiary of the battery manufacturer A123Systems who also produce the integrators for the system developed by EnergyCS. In Europe, EDF - in partnership with Toyota - became the promoter of plug-in hybrids. Tests have been carried out on a few plug-in Prius cars in France and in England. General Motors announced the launch of its Volt concept car starting in 2011 in several versions all over the world.

In China the manufacturer BYD, which makes its own batteries, markets models called Dual Mode, the F3 and F6 DM. BYD thus became the rst manufacturer in the world to supply mass-produced plug-in hybrid cars under the very nose of the worlds leading companies.
*EVS (Electric Vehicle Symposium ) are yearly internationalforums for researchers and specialists in the electric car industry. They are organised by the World Electric Vehicle Association (WEVA). EVS 24 was held in Norway in May 2009. www.evs24.org

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EDF

All electric vehicles

Nissan FEV-II - Li-ion batteries Nissan

How they work


In electric vehicles the parts making up the powertrain are arranged in the same way as in combustion vehicles. The energy stored on board is transformed by an engine and then used to power the wheels. The main difference lies in the simplicity of this powertrain compared with its combustion counterpart. It consists only of: - an energy reservoir consisting of a set of batteries; - one or more electric engines; - an electronic/IT command unit; - cables to connect them all. The peripheral parts of a combustion engine have all gone, including water, fuel and oil and injection pumps. There is no lter, no exhaust system or sparking plugs. Turbo-compressor? Not needed. The transmission is simplied: no clutch or gearbox. The electric motors that power modern vehicles were derived from industrial motors. They are very simple to use and incomparably reliable. These engines, designed to run continuously for years without any maintenance, only require occasional checks. This mechanical simplicity leaves developers free to devote all their time to optimising energy consumption and ease of use. Many options are being studied with this in mind.*

Electric concept cars are hot news


Emission free cars are certainly drawing crowds to the worlds automobile trade fairs. The major manufacturers have understood this, and are using ZEVs (Zero Emission Vehicle) to show off their designers and engineers ingenuity. Since the 1990s, many electric concept cars have excited the imaginations of potential consumers and taken up much space in the motoring press. But showing cars that cannot yet be bought by drivers inevitably causes them to be perceived as products of the future, rather like unrealistic dreams, which is far from the truth, as many of these products are much more accessible than the major manufacturers would have one believe. It is true that some advanced concept cars never went into production.

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1995 Nissans FEV-II Concept When it was rst shown at the Tokyo Motor Show in 1995 the FEV-II was already equipped with experimental Li-ion batteries which gave the car a range three times greater than cars tted with lead accumulators at the time. This was one of the very rst public appearances of a car equipped with this type of high performance accumulator. 1996 Peugeots Tulip Tulip is an acronym of Transport Urbain Libre Individuel et Public (individual and public free urban transport). The system was presented PSA Peugeot Citron, VIA GTI and Cegelec in 1996. Tulip provides its members with selfservice two-seater vehicles at a number of centres around the city. Members are given a personal remote-control handset that enables them to borrow a vehicle for as long as they choose by entering a condential personal code. Another advantage of Tulip is that the cars are equipped with an interactive guiding system that gives the driver useful information about routes and trafc conditions, a forerunner of todays GPS. This 2.20 m long and 1.40 m wide car has the handling qualities and liveliness (0 to 50 km/h in 8 seconds with a maximum speed of 75 km/h) that make it a pleasure to drive in town. It is built of an assemblage of ve main parts that ensures strength and safety. The Tulips parts and materials can be recycled. 2007 Nissans Mixim The Mixim is clearly targeted at young drivers. Nissans engineers started from the premise that the young today are less and less interested in cars. Mixim is lighter than a Micra or a Twingo, and the interior design is inspired by the world of video games. The car is a lively three-seater, but has four driving wheels powered by two engines, one at the front and the other at the back. The Mixim is an interactive car with a top speed of 180 km/h and a range of 250 km thanks to its lamellar lithium-ion batteries. The Mixim was shown all over the world after its rst ofcial presentation at the Frankfurt motor show in 2007. Practically all the media commented on its futuristic image without mentioning the fact that the car will never be marketed.

Z.E. Concept Renault Renault

2008 - Renaults Z.E. Concept At the Paris Motor Show in 2008 the uorescent Z.E. (zero emission) concept car drew quite a lot of attention. An all electric car featuring as the main exhibit on Renaults stand was a novelty but not much of a surprise. Since 1997 the Renault/Nissan group has made frequent announcements and set up partnerships to build an electric car, as in the case of Israel, Portugal and Norway in the context of agreements with the Better Place project. Renault/Nissan has undertaken to supply electric cars to Better Place customers starting in 2011. Whereas everyone expected to see at the Paris Motor Show in 2008 a real, high performance electric car that would soon be available, Renault chose to show an unavailable concept car. True, the Z.E. Concept has some attractive technical features such as an insulated body with heat-absorbing paint and solar panels on the roof, but the car remains a study project and is not intended for production.

Experimental eets
It is a clear sign that we are rapidly moving towards sales on a much greater scale that some manufacturers are undertaking experiments using several hundred vehicles.

*See the chapter on powertrain technology.

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Smart EV Smart - Groupe Daimler

The aim is to test consumers reactions and the technology in real conditions. These experiments, in most cases undertaken in partnership with energy providers, are carried out in limited geographical areas. Mitsubishis i MiEV tested since 2007 in Japan The Mitsubishi i is a town car intended exclusively for the Japanese market. It is a small car, 3.4 m long, with four doors and four seats. The i is versatile, designed with an adaptable chassis to enable it to be converted into an electric car. Its engine is in the centre of the car, lying at under the passenger space in the raised oor. The electric version of the i, the MiEV (Mitsubishi innovative Electric Vehicle) weighs 1,080 kg and has a top speed of 130 km/h. According to the manufacturer it has a range of 130 or 160 km depending on the batteries tted. Mitsubishi has developed a rapid charger (20 minutes) at a specic charging point in addition to the onboard charger. This development was made in partnership with the energy providers who tested the MiEVs. About 20 cars are owned by Chugoku Electric Power and Kyushu Electric Power, the Japanese companies involved in the project. When the tests in

Japan proved conclusive Mitsubishi extended them in the USA in 2008. There, Southern California Edison (SCE) and Pacic Gas and Electric Company (PG&E) have been entrusted with testing about thirty vehicles. These tests will enable Mitsubishi to gather a wealth of information about the cars in real conditions and also to decide whether to market them in the United States. The car will be launched on the European market in December 2010, with a production of 2,000 MiEVs. The Smart EV in Europe The Smart EV is in some ways a return to basics. The designers of the Smart, previously called Swatchmobile, had originally designed an electric version of the micro town car in 1996. The vehicle was judged too futuristic, and was not retained by the Smart management for mass production. It was not until 2005 that the rst electric Smart made its appearance. A British company, Zytek, made the conversion and presented its prototypes at many motor shows before they managed to interest Daimler group, the owners of Smart. The electric version develops 30 kW,

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enabling it to accelerate from 0 to 50 km/h in 6.5 seconds, with a top speed of 110 km/h. It has a range of about 120 km without a recharge. About one hundred Smart cars were produced and delivered to companies in Britain for a rst phase of tests begun in late 2007. Another batch of one hundred cars is being built for a second series of tests in Berlin. For this venture Daimler has gone into partnership with the energy producer RWE AG. In the framework of the e-mobility Berlin, 500 recharging points will be installed in company premises, on private property and in public parking lots. The initiative is supported by the German federal government. Smart EV is also the subject of a similar project in Italy. The cities of Rome, Milan and Pisa are all involved. The energy partner there is Enel Spa; more than 400 recharging points will be installed in the three cities to feed about 100 Smart EVs. An electric Mini in the USA In the United States one category of EV is quite popular: converted vehicles. Its very simple: just take a combustion car in good condition, or better still a new one, take out everything that is not needed to convert it to electricity, and replace the engine by a high efciency electric motor and new generation batteries. The rules of approval and registration being simpler than in Europe makes these conversions easy, and hundreds of converted electric cars are now on the road in America. Businesses have entered this eld, and one of them, EV Innovations (formerly Hybrid Technologies), has gradually established itself as a specialist. The founders of this company produced a eet of electric PT Cruisers (made by Chrysler) used as taxis in New York and have also made a spectacular conversion of a Mini car. This Mini, powered by Li-ion batteries has achieved high performances; it has a range of 150 km and has a top speed of 130 km/h. In response to the interest shown in EV Innovations Mini E, BMW the USA decided to start production of 500 cars to be let to volunteer experimenters. The states involved are New York, New Jersey and California.

such things as top of the range electric cars, and they receive a lot of media attention. Their manufacturers market them in the usual way by appealing to a market of rich buyers. The main appeal of these electric sports cars already on the market is the many innovations in their designs, such as advanced aerodynamics, computer driven energy management, wheel motors, etc. The cars are produced on a small scale, with care, almost like custom-built items, with long waiting lists and high rates. These cars have a special image, being made by small manufacturers or start-up companies. The Venturi Fetish Venturi was a small manufacturer of sports cars specialised in the GT category. Following successes at the 24 hours race at Le Mans and in Formula 1 racing, the company got into severe nancial difculty. Faced with closure, the company was bought by an industrialist from Monaco, Gildo Pallanca Pastor. The new owner switched to the production of electric cars and thus gave the company a new lease of life. In 2004, Venturi exhibited an entirely new car, the Fetish, and with it a new segment of the car market: electric sports cars. The Fetish concept is completely different from that of other sports cars, as it is the batteries and not the engine that are the focus of the cars technological value and its performance. The Fetish is built entirely of carbon bre. Its unique hull and chassis contains the batteries within the structure itself. The motor, ideally placed in the centre of the back, powers the car from 0 to 100 km/h in less than ve seconds. Fetish can run for 250 km before a rapid complete recharge in one hour (under three-phase 30 kW) or in three hours from a standard socket. This superb car can be purchased to order in Tokyo, Los Angeles, Monte Carlo, Paris, London and Dubai for 297,000 VAT excluded. It takes four months to build. Tesla Motors - California Nikola Tesla was a Serbian inventor and engineer specialised in electrics who settled in the United States. When he died in 1943 he was regarded as one of the greatest scientist in the history of technology. He took out more than 900 patents (most of which were taken up by Thomas Edison) in new methods of energy conversion.

Top of the range EVs


These cars are way out of most peoples reach and one seldom sees them on the road. Nevertheless there are

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Histheories of electric energy led him to design alternating current, of which he was one of the pioneers. The makers of a new high performance electric car together with marketing and new technology experts chose the name Tesla Motors in honour of one of the founding fathers of electric power. Tesla Motors was founded by a group of wealthy entrepreneurs in Silicon Valley in California. Elon and Kimbal Musk had earlier founded Zip2 and Paypal, while their partner Steve Westly was one of the creators of eBay. They appointed Lotus Engineering in England to design and produce a modern electric sports roadster. The car has been in production in Britain since 2007 on Teslas behalf, and the nal assembly of the electrical components is done in California. The batteries designed by Tesla use the lithium-ion technology and are housed between the motor and the passenger space. They give the car a range of 300 km. The Tesla is available in Europe, where one has to pay 99,000 VAT excluded to become the proud owner of this car that powers its 1,150 kg from 0 to 100 km/h in four seconds.

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Venturi Venturi Fetish Fetish Venturi Venturi

Electric cars, ideally suited to urban life

Trafc movement restrictions, which used to be limited to historic city centres and targeted heavy vehicles, are now increasingly widespread in most European towns. Driving and parking space, taken up by vehicles unsuited to urban use such as large 4x4s, has reached saturation point. Aware of this problem, local councils are adopting policies aimed at encouraging the use of vehicles that take up less space and reduce pollution. Microcars are one of the obvious solutions to easing trafc ow in towns.The average distance covered by urban drivers in a day is only about 20 kilometres. These facts all favour the use of small electric urban cars, and open up a large market for them. This new market, which has so far been ignored by the major car manufacturers, is being developed by some new enterprising and imaginative manufacturers.
Think

Norway a pioneer of small electric urban cars


Scandinavia has a harsh climate with long winters; temperatures remain below freezing for long periods, which causes problems when using car batteries. It was to meet the needs of the Scandinavian market that the rst commercial electric cars were produced in Norway, and there are now several hundred of these cars on the road in northern Europe. - The rst of these manufacturers, Elbil Norge, has been producing a two-seater since 1991. Five generations of their Buddy cars have appeared since then, and more than 1,000 cars have rolled off the assembly lines. This very basic, 2.44 m long microcar is often used as a familys second car in Norway. It has a maximum speed of 80 km/h and can run for 60 to 80 km without a recharge of its lead battery.

Elbil Buddy Elbil Norge

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Usine Think - Aurskog - Norvge Plante Verte

A version powered by a Li-ion battery has been available since 2008, making it possible to drive for 120 to 140 km before a recharge. Elbil Norge does not export cars to the rest of Europe, as its current yearly production capacity of ve to six cars a week is absorbed by the local market. - The second Norwegian manufacturer to market electric cars was Think, a company that is better known because it has marketed its products outside Norway. Think is also a larger company, with a factory that can produce 5,000 cars a year. Think has had a turbulent recent history. Founded in 1990 under the name Pivco, it was bought by Ford in 1999. Ford had intended it to be a subsidiary specialised in electric cars. Pivco was renamed Think, and its cars were marketed in a low-key way in California for two years before Ford suddenly abandoned the project in 2003. It was a change in Californian law that put an end to Fords ambitions. Think, with its brand new production unit nanced by Ford, was sold then to a group of investors who decided to restart production.

In 2007 Think launched its new model City, this time a proper car, the production process of which was overseen by Porsche Consulting. The Think Citys roadworthiness and safety specications are similar to those of combustion vehicles of the same category, including crash tests, airbags, ABS brakes, heated windscreen, sun roof, MP3 + USB stereo and Bluetooth. Its appearance resembles a small modern urban car with 2 seats + 2 children. It runs on peripheral highways at a speed of 100 km/h and can cover 150 to 180km with a complete battery charge.

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Electric quadricycles, with or without a drivers license

Reva EV Reva India

European legislation allows two categories of fourwheeled vehicles on the roads, both of which are suitable for electric power. These are light and heavy quadricycles: - Light quadricycles are vehicles with an unladen mass of under 350 kg, powered by an engine that develops a maximum power of 4 kW and with a maximum speed of 45 km/h. They come under the same category as mopeds and autocycles and may be driven with or without a drivers license according to the laws in different European countries. - Heavy quadricycles are vehicles with an unladen mass of under 400 kg for vehicles used to transport people, or 550 kg for goods vehicles, with an engine that develops a maximum power of 15 kW. They come into the same category as motor tricycles and motorbikes. Their speed limit is 80 km/h. Light electric vehicles, which are designed for short distance travel, are either adaptations

of combustion powered models or specically designed to be electrically powered.

Italy an innovator in this sector


Another major European player in the development of electric cars was Italy, where local regulations ban combustion powered vehicles in some historic city centres. As early as 2004 - 2005 small series of electric cars not requiring driving licenses came on the market from some of the many small-scale production lines in Italy. Start Lab and Maranello 4Cycle are two such manufacturers. They sell electric quadricycles with a range of 40 to 100 km depending on the type of battery used. Ideally suited to towns, these vehicles can dodge in and out of trafc and park in a space only 2.70 m long.

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Indian competitors
The Indian automotive market offers huge opportunities to local manufacturers. After distributing or imitating foreign built vehicles, these companies later invested in developing vehicles suited to local demand. This gave rise to the production of many low-cost light vehicles, including the Nano, built by Tata, a standard car powered by a small two-cylinder engine of the kind used in the Citron 2CV. Another manufacturer, smaller than Tata, who began operations in 2002, started production of a mini electric car, the Reva. The car is a two-seater with an extra single smaller seat at the back. About 3,500 Revas have been produced, both for the Indian market and for export. More than a thousand Revas are on the streets of London, where this small electric vehicle is exempted from the congestion charge. The basic version, fed by lead accumulators and with a range of 50 km, is soon to be backed up by a Li-ion version.

EVs targeted at vertical applications


Research departments are turning their attention to vehicles designed for particular purposes. Examples of these niche cars have been given us by two players specialised in electric cars, Venturi and Matra. Venturi Eclectic The know-how acquired by Venturi during the design and production of its high performance Fetish was used to diversify its business. Since the company is based in Monaco, Venturi has naturally designed a new car designed for use in southern climates. Eclectic seemed almost as strange as a UFO in the automotive landscape when it was rst shown. The Venturi stand at the International Motor Show in 2006 exhibited the Eclectic wired to a solar panel system and a wind turbine. Keen interest by the public in the rst version encouraged Venturi to go ahead and mass produce the car. The drivers seat and controls are in the centre of the passenger space and the raised seats give the driver and two passengers good unobstructed views in all directions. Production is due to begin in a brand new factory in France. The factory is built to advanced environmental standards and will in the long term be able to assemble 3,000 light vehicles a year.

The switch of No drivers licence micro cars to electric power


It was thanks to Mr. Ian Clifford, a Canadian entre pre neur, that the rst electric version of a micro car for which no drivers licence is required was produced in 2005. The car is based on a combustion model pro duced in France. Zenn (Zero Emission No Noise), which has been marketed since 2006 in North America Feelgood Cars, is derived from the Microcar MC1 and MC2 models. The cars are delivered by the French manufacturer* without motors, which are then assembled in Canada. Five hundred of these micro cars have been produced so far. The car is tted with European standard safety equipment, including shock absorbing engine support, retracting seat belts and airbag. Zenn has set the example and French manufacturers of very small cars are now also turning to electric engines. At the request of its British distributor for London in 2007, Aixam/Mega has converted one of its leading models, the City, to electricity. Its range is 60 km with a top speed of 60 km/h, and has been bought by a few London drivers.

Matra GEM Matra MS

*Microcar, after having been a subsidiary of the Beneteau group, was bought up by Ligier.

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Matra GEM Matra Manufacturing Services, a subsidiary of the Lagardre group, has decided to switch its business to EVs. Matra MS, which originally designed the Espace for Renault, is developing a range of electrically assisted motorbikes and has turned to an American partner to produce four-wheeled vehicles. GEM, Global Electric Motorcars, a subsidiary of Daimler Chrysler, has developed a range of light and heavy quadricycles designed for university campuses, leisure parks and the vast American golf courses. GEM vehicles are also used on US army bases to carry personnel. 30,000 GEMs have come off the assembly lines since they were rst marketed in 2000.

The vehicles are assembled in the Matra MS factory in France. This is the factory in which the Espace cars were built until Renault decided to produce them on its own assembly lines. Matra MS has adapted GEM vehicles to comply with European regulations. They come in several versions in certain countries, including two-seaters, four-seaters and an ultra-light version. All vehicles in the range can run for about 50 km before a recharge and the speed is limited to 45km/h.

Venturi Eclectic Venturi

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Matra GEM Matra MS

Electric commercial vehicles, a segment in its own right

Contemporary milk oat in Liverpool all rights reserved

The full range of electric commercial vehicles covers small vehicles that do not require a drivers license through all categories up to heavy goods vehicles with payloads of up to 7.5 tons. Many different types of bodywork are available, from chassis-cabs to vans, microbuses, cages and designs for other specic uses. The technologies involved are similar to those used in other EVs, but with different dimensions, such as more powerful battery packs, high efciency motors, or electronically controlled regulation and loads. With few exceptions, all goods that need to be transported in towns can be carried by electric vehicles. Some small vans can carry pallets, and fork-lift versions can carry large loads. There are also electric minibuses, and these can be equipped to carry disabled people. Vehicles like these have a very positive image, and demonstrate the commitment of authorities, institutions and corporations to implement strategies for sustainable development.

Electric delivery vehicles a British tradition


The use of new electric goods vehicles follows on from a practice that has long existed in Great Britain. Ever since the 1950s and 60s, the British have been used to seeing their fresh milk and other dairy produce delivered in the morning on a uniquely British vehicle, the milk oat. These vehicles, which were designed to be reliable, very long lasting and able to move silently and without producing any pollution, are a national institution that have long made electric delivery vehicles a daily part of life there. Some of these milk oats that were rst put into service 30 years ago are still on the road today, which shows just how hard wearing EVs can be. The original idea, which was to produce a virtually indestructible vehicle, has been applied right up to the present, enabling the manufacturers of those milk oats to specialise in electric power and to expand their range of products. Smith Electric Vehicles is one of the British manufac-

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turers. The company, founded in 1920, can claim to be the worlds leading producer of electric goods vehicles. Several thousand of their four-wheeled vehicles are on the roads all over the world. Smiths current range includes a 7.5 ton payload vehicle launched in 2006 followed by a 3.5 ton model produced in 2007, and a third one marketed in Britain in 2008, a small 2.3 ton van. All types of bodywork are available.

New urban logistics services


In urban transport the characteristics of journeys are well known to users. These data enable them to plan distances and routes and to choose the appropriate riskfree type of electric goods vehicle. A vehicle such as the Modec, which has a range of up to 160 km and carries a payload of two tons, shows that it is quite possible to replace many diesel vehicles by electric heavy goods vehicles. Modec was designed in the the United Kingdom by a company set up for the purpose in 2005. This small truck was designed from the start to be powered by electricity. Since production began in the spring of 2007, it has been adopted by many British businesses for their working eets. In only one year more than a hundred electric goods vehicles have been delivered by Modec to clients such as Tesco, UPS, Network Rail and Hildon mineral water.

Electric microbus from Gruau Plante Verte

heading an European project, major consultations have been in progress since 2006. The European post ofces intend to convert a large part of their eets to electric vehicles. This market, which will amount to over 10,000 vehicles by 2011, has given an extra boost to makers of electric vehicles. Moreover, like the post ofce, many other large corporations are planning to equip themselves with electric vehicles. In the last few years new small and medium sized manufacturers have started producing EVs based on combustion engine models. Platforms are supplied by Fiat or by PSA in some cases, or are imported from Asia for those who aim to produce cheap models. The mileage range of vehicles available in 2009 varies from 50 to 90 km in the case of ones tted with lead accumulators, and from 80 to 140 km for those using Li-ion batteries. To give a few examples of marketed or available models in 2009: a Fiorino and a Doblo produced by Micro-Vett in Italy; a latest generation Berlingo designed by Venturi in Monaco; single or double cab chassis vehicles as well as nine-seater minivans made in the Netherlands by a new French rm, Electric-Road.

People-carriers in town centres


The chosen policy of many town councils to limit motor trafc and noise and atmospheric pollution in historic town centres has lead to the use of light electric people-carriers. Used as shuttles or on regular transport routes, these vehicles have been an increasing success. From the tiny Porter manufactured by Piaggio to the 22 seat microbus produced by Gruau, a complete range of electric passenger vehicles is now available on the European market.

Electric commercial vehicles in response to international consultations


At the instigation of the French Post Ofce, which is

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Powertrain technology

Nanometric particles of Lithium titanate. Such particles coat the anode of batteries produced by Altairnano, a company based in Nevada in the USA. 1 m = 1micrometre = 0, 001 millimetre

New technologies and industrial investments


The many new players in the market have created a strong demand for specic components of powertrains. Ever since 2004 - 2005 a considerable increase of investment in R&D has been made in this emerging industrial sector. These developments preceded pre-industrialisation phases and since 2008 mass production has been underway in the most advanced industrial units. New components have entered the fray, including nanometric scale materials for battery electrodes, supercondensers, electronics directly incorporated in motors and composite materials to make vehicles lighter. These kinds of innovation are now in production and are available to designers.

A vital component of the powertrain: the energy storage unit


The energy storage unit has two vital functions, as energy reservoir and as energy recuperator. - The reservoir function is provided by batteries of different kinds. The basic principle has been the same for many years and remains very simple: accumulator cells are connected and assembled in a sealed container the battery. To provide the necessary power, batteries are grouped in one or more packs housed in various parts of the vehicle. - The energy recuperation function is a more recent development. It consists in storing energy produced by the engine in generator mode during deceleration. For

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Maxwell supercondensers Maxwell

the system to be efcient it must have accumulators accepting high currents from the engine. Few battery technologies make this possible. The most efcient components for this function are supercondensers. Because they can charge and discharge in just a few seconds they play the role of energy buffer between the engine and the battery. Supercondensers are now out of the research laboratories and are being produced on a large scales by rms like Maxwell and Batscap, a subsidiary of the Bollor group.

Very powerful and long-lasting batteries


To appreciate the progress made in just a few years in batteries designed for electric vehicles one must grasp a few basic technical notions. Power The power of a battery is determined by the amount of electric energy it contains in one litre or in one kilogramme. Two units of measurement are used: Watt hour per litre (Wh/l) and Watt hour per kilogramme (Wh/kg). EV technicians also use another notion of power, the Watt per kilogramme (W/kg), which determines the maximal instant power supplied by a battery or battery pack. Lifespan Another key criterion in comparing battery performance is their lifespan. This is because a batterys performance decreases with time and some technologies are more long-lasting than others. The criterion used is the number of cycles, or times they can be recharged and discharged, or in other words the number of times one can ll up before having to change the batteries.

Range extenders
The solutions for increasing the mileage range of an electric vehicle are few but simple: increasing the capacity of the batteries, recuperating energy during deceleration, careful driving, or recharging the batteries while on the road. The latter option, using a small electric generator, has not received much attention from manufacturers until now. Renault did try out this solution on about thirty Kangoo Electro-Road cars in 2002 - 2003. This was an electric Kangoo using NiCd batteries recharged by a small auxiliary motor called a range extender. The principle can in theory be used in any electric vehicle providing it has enough space to house the auxiliary engine.

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Comparison chart of existing technologies


Since the rst EVs were distributed in the 1990s batteries have undergone considerable technological progress. Given a similar weight and size, the amount of electric energy produced has been multiplied by factors of three to ve.

As a direct result of this the mileage range has leapt to 100 km per charge in all electric cars and 40 to 60 km in rechargeable hybrids. The lifespan of batteries, another vital factor, has reached 1,500 cycles in the case of four of the available technologies. Translated in terms of practical results for users, this means that battery packs can now deliver considerable mileage before they have to be changed. In the hypothetical case of a battery pack designed to run for 100 km per recharge, a realistic gure for current technology would be that the pack only needs to be replaced every 150,000 km.

The various technologies used


The batteries used in electric and hybrid vehicles are classed as traction batteries, also known as power batteries. Six different technologies are in open competition to equip electric vehicles. This diversity provides designers with a wide range of choices. Lead/Acid - Pb These are the simplest in design and the easiest to manu facture. Production procedures are well known, and manufacturers are busy improving them to compete with the other technologies. They are heavy and not very powerful, but have the advantage of being cheap. Nickel-Cadmium - NiCd Often been used in the last 15 or so years in portable appliances, they were the type chosen by PSA for the 106 and other Saxo cars. They have two drawbacks, a memory effect that sometimes requires regular deep discharging, and strict European regulations governing the use of cadmium. They are very longlasting, but are now little used in electric cars. Nickel Metal Hydride - NiMH These batteries were rst used in cordless tools and in telephones. They propelled the General Motors EV1 be fore being chosen by Toyota for its hybrid cars. NiMH batteries are now standard in hybrid cars. They have been marketed since 1990 and have a large energy density and low sensitivity to memory effect.

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Lithium and derived products Several technologies are used in the lithium family of batteries. They are the kind most often used in portable electronic appliances and are increasingly used in EVs. Their main advantage is high energy density (twice to ve times higher than in NiMH batteries, for instance) and are not subject to memory effect. The different categories of the lithium family of batteries are as follows: - Lithium-ion - Li-ion the most commonly used type in low power mobile communication applications. - Lithium Polymer - LiPo lighter than Li-ion, and also easier to use. - Lithium-phosphate- LiFePO4 - one of the major advances of the last ve years. They combine the advantages of Li-ion and LiPo batteries and have a long lifespan. - Lithium Metal Polymer - LMP these run at an internal temperature of about 85C. This technology is in the process of development promoted by the Bollor group. Manufacture has already begun. Zebra batteries This is a rather one-off technology, as it is used by only one manufacturer. It uses molten sodium chloroaluminate and its internal temperature is 250C. Nickel-Zinc - NiZn These are considered to be the new generation of batteries and are still being developed. They are similar to Li-ion batteries in terms of performance and should be considerably cheaper.

A great increase in battery production capacity


Since the EV1 with its NiMH batteries and since the 106 and Saxo cars with their NiCd batteries at the end of the 1990s, the manufacture of battery packs for EVs has moved from experimental stages to mass production. The advent of lithium cell technology sparked an enormous growth in production capacity. To meet the demand in batteries for the personal mobility* industry, the electronic giants set up automated production chains. Their factories produce tens of millions of units a year and their manufacturing processes have been adapted to produce larger and larger batteries of the kind needed to power electric vehicles. The world leaders in this sector are in Asia, three in South Korea, ve in Japan and about ten in China. All these manufacturers produce batteries for electric vehicles and they are preparing to increase production within the next two years. In the USA, 14 companies have united under the banner National Alliance for Advanced Transportation Battery Cell Manufacture. Their aim is to open giant production units to supply the North American market. New production units are also being set up in Europe. One of these, built in France, is the result of a 15 million Euro investment made by the Franco-American joint venture Johnson Controls-Saft. The factory produces Li-ion batteries for electric and hybrid cars made by Ford and Daimler among others.
*Mobile telephones, laptop computers, MP3 players, GPS, electrically assisted bicycles, etc.

Johnson Controls-Saft , Nersac factory. Quality control during the installation of electrodes. Saft-Didier Cocatrix

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Another major investment in Europe, amounting to over 30 million Euros, was that made in 2008 by the Evonik group in partnership with Daimler to set up a joint subsidiary for the production of Li-Tec batteries.

Alliances in all directions among major manufacturers


After years of expectation it looks as though the major car manufacturers have nally turned their strategy towards electric cars. To acquire the necessary know-how in batteries, a vital part of any EV, they had to set up partnerships with those manufacturers who had the skills and capacity for production, the giants of electronics and new generation batteries. Indeed now it is the batteries, and not the engine, that lie at the core of an electric vehicles value. To ensure against any problem with future supplies the major car manufacturers formed partnerships with established electric energy specialists.

Recycling batteries
Toyota signed a partnership with the Matsushita group to create Panasonic EV Energy. This new company also supplies Lexus, Honda, Ford and Mercury. Nissan set up a subsidiary with the NEC group, a giant in the eld of networks and micro-electronics, called Automotive Energy Supply Corp. The companys main business is the production of Li-ion batteries for cars. GS Yuasa Corp, another specialist in Li-ion batteries, signed two agreements, one with Mitsubishi in 2007 to create Lithium Energy Japan, and the other with Honda in late 2008. The Volkswagen group chose Sanyo as its partner for the production of future Audi hybrids. For their supply of Li-ion batteries VW signed an agreement with Toshiba. General Motors made its arrangements for the supply of batteries for its future Volt car. The supplier is the Korean giant LG Chem through its subsidiary US Compact Power. LG Chem already supplies packs for the prototypes. Later GM will produce batteries in its own factory using components supplied by LG Chem. Problems caused by used batteries are directly linked to recycling organisation and efciency. The cost and supply of raw materials also make it absolutely essential to recycle worn-out batteries. It is the manufacturers and importers who have the responsibility of informing users and of providing a recycling service. They are assisted in this by organisations set up according to the type of battery to be processed. Companies specialised in collecting and recycling dead batteries already exist for the following types: Lead, NiCd, NiMH and Li-ion. The collection of lead batteries is done at a national level through salvage specialists, garages, at waste sorting units and at car centres. For the other types of battery, including NiCd, NiMH and Li-ion, specic organisations have been set up to process accumulators from computers, mobile phones, etc. The considerable volumes generated, and therefore to be recycled, have led to the setting up of specialised companies or services. The specialists in Belgium are: Revatech, Indaver, SNAM, Campine and Umicore. Used Zebra batteries are taken back and processed directly by the manufacturer.

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Salar de Uyuni, the largest salt desert in the world. It lies at the southern edge of the altiplano and contains several million tons of lithium. ESA - European Space Agency - Envisat - May 2008

Geographic origin of raw materials


The meteoric growth of means of production of batteries involves a proportionate increase in the amounts of raw materials needed. Reserves of these materials, including nickel, cobalt, lithium and zinc, among others, exist in large quantities around the world. The geographic distribution of sources of these materials, which is quite different from that of fossil fuels such as oil or gas, means that the economic maps of the world have to be redrawn. Other states have consequently become producers of strategic raw materials, which has greatly benetted their balance of trade. Reserves of cobalt are owned by the Republic of Congo, Australia and Cuba. The largest nickel mines are in Australia, Cuba, France (New Caledonia), Russia and South Africa. Australia, China, Peru, Kazakhstan, the United States, Mexico and Canada own the worlds reserves of zinc. At the present rate of consumption, reserves will last for 43 years in the case of nickel, 95 years for cobalt and about 20 years for zinc.

Enough lithium to supply battery producers


Lithium is a special case. Traces of lithium exist in the worlds oceans, but are hard to exploit protably. Lithium is also found in deposits of pegmatites (magmatic rock), in some clays and in salt deserts. The largest of these salt deserts are in South America, in Argentina, Chile and Bolivia, as well as in China and Tibet. One of these, which has so far not been mined, is in Bolivia, the Salar de Uyuni, the largest salt desert in the world, covering 10,582 km2. Industrial groups such as Mitsubishi and Sumimoto in Japan and the French group Bollor have approached the Bolivian government with proposals to mine this enormous reserve. The worlds resources of lithium, as estimated by USGS (U.S. Geological Survey), amount to about 4.1 million tons, which would make it possible to produce several tens of millions of battery packs for EVs without any major difculty in supply. Source of data: usgs.gov

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Electric currents, from socket to engine

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The technical features of electric vehicles are described in terms of electrotechnical units of measurement. These units of measurement, which are different from those used for combustion engines, may be difcult to understand. A few points need to be understood in order to decipher the technical specications of EVs.

Engine power
The power of an engine is expressed in kW. Figures given as a general rule express nominal power, for example 4 kW for light quadricycles and a range of 8 to 30 kW for EVs. In some cases manufacturers also give the engines peak power. This is a maximum value that lasts for a few seconds during starting or when going uphill. In all cases the engines power is regulated by an electronic variator which in turn is commanded by the accelerator pedal.

Charging batteries and connecting to a mains supply


EV batteries can be recharged from European standard mains supply sockets. In Belgium mains electricity is 230 Volts (V) and delivers a maximum intensity of 20 or 32 amperes (A). 20 A sockets are standard, 32 A sockets being reserved for appliances with heavy consumptions such as ovens or electric burners. The maximum power* delivered is expressed in Watts (W) or kilowatts (kW). The duration of use expressed in hours generates consumption expressed in Watts per hour (Wh) or in kiloWatt per hour (kWh). The time it takes to recharge a battery depends on the way they are constructed and the technology used. Lead batteries take a long time to charge (six to ten hours), whereas the most recent types such as NiCd, Li-ion or Zebra batteries can be recharged in four to eight hours. Electricity consumption is calculated according to the type of charger tted in the vehicle. For example a light EV equipped with a 1,500 W charger will consume between 7 and 12 kWh for a complete charge. The variation is determined by the capacity of the batteries.

Consumption per kilometre


The way to compare the electricity consumption of EVs of a same category is to calculate the consumption per kilometre driven. This is expressed in Wh per kilometre or kWh per kilometre. Electricity consumption depends of course on the weight of the vehicle, its payload, the nature of the journey and average speed. Consumption values are therefore expressed in ranges. These are around 0.08 to 0.15 kWh/km for vehicles in the quadricycle category and vary between 0.10 and 0.25 in minicars. A simple extrapolation for 100 km makes it possible to compare the energy consumption of electric vehicles with that of combustion engine vehicles. Urban electric cars, from the smallest to the highest performers, consume 8 to 20 kWh over 100 km. This means that batteries charged at the daylight hours (average rate) rate will cost 0.8 to 2 /100 km. Batteries charged at night during off hours rate will vary between 0.5 and 1.15 /100 km.
* The calculation formula is W = V x A, i.e. 230 x 20 = 4,600 W or 4.6 kW for a standard 20A socket. 1 kW = 1,000 W.

Battery capacity
The capacity of a battery is expressed in Ampere-hours (Ah); this is the amount of electricity the battery can supply. Depending on the voltage, the energy stored is measured by the following formula: Ah x V = Wh (or kWh). For example, a 210 Ah battery pack under 48 Volts supplies 10 kWh, whereas another 210 Ah pack under 72 Volts supplies 15 kWh. In practical terms the power loaded determines the vehicles mileage range depending on the power of the engine, the vehicles weight and the nature of the journey.

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Filling up

Electricity is available almost everywhere. This fact is a major advantage for the development of electric vehicles. Added to that is the fact that an ordinary mains socket is all that is needed. Plug in an extension lead and the car is recharged in just the same way as we already recharge everyday appliances such as mobile telep hones, laptop computers or a cordless electric drill. Recharging times vary according to the type of battery used. Lead batteries take a long time to charge (six to eight hours), whereas the most recent types of battery can be charged in ve to six hours. Rapid recharges, which take one to two hours, partial recharges, top-up charges are also possible with these technologies. Provided that one has the right sort of charger and access to industrial type mains sockets.

Recharging a vehicle in public areas and at work


Charging points have been designed to withstand the hazards entailed by installing them outdoors in public areas. In France for example, one sees more of these charging points in areas reserved for electric cars in parking lots. About 200 public charging points, each with several sockets, were installed in France in the late 1990s. There are about one hundred in Paris. In early 2009 the government launched a vast national programme to develop charging points that involves car manufacturers, energy suppliers, local authorities, builders and managers of public areas. The objective is to create a

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Everything you need to know about electric cars

charging infrastructure (in homes, in workplaces, on public roads and also rapid charging points) to serve several tens of thousands of electric vehicles by 2012. This infrastructure is fairly simple to build, as the work required to install the points is light, indeed much lighter than the work required to build lling stations selling petrol, diesel or hydrogen.

The Better Place project


In late 2007 Shai Agassi, a wealthy entrepreneur in the IT sector, announced the creation of Better Place. This start-up venture has beneted from an investment of over 200 million dollars to organise the setting up of networks of recharging points for electric cars. His aim is to remove one of the obstacles to electric cars being adopted by the general public. Shai Agassi is an unusual person. He left his job as manager of the multinational company SAP to found Better Place. His assessment is unequivocal: the automotive industry is undergoing profound change and is moving from the present model, the 1.0 Car based on the combustion engine to the 2.0 Car that runs on renewable energy. By the end of 2008, Better Place had achieved a series of impressive results, including: - A partnership with the Israeli government and Renault-Nissan for the building of a recharging infrastructure covering the whole of Israel. Israel will thus be the rst country in the world to build a national network for electric cars. - The signature of an agreement with Dong Energy in Denmark and an investment of 103 million Euros for the installation of a nationwide network. - Better Place is associated with the Japanese automotive giants and with the ministry of the environment to develop a network of ultra rapid charging points in Japan. The system rests on a simple principle: the battery
Future Better Place charging station Better Place

packs are interchangeable, so it will only take a few minutes to change batteries before driving off again. - A charging network in Australia exclusively using renewable energies. - The Irish government plans to have 10% of road vehicles replaced by electric ones by 2020. To this end it has invested one million dollars in an experimental project with Better Place. - In North America, Ontario in Canada and California in the USA have chosen Better Place as partner to build their recharging networks. The rapid success of Better Place can be reproduced everywhere, because it is based on a simple principle: cars remain parked on average 23 out of every 24 hours; it should be possible to recharge cars wherever they are parked.
Scooter Vectrix on an electromotive terminal Elektromotive Ltd

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Carbon emission gures for electric and hybrid vehicles

It is a fact that electric and hybrid vehicles emit less CO2 into the atmosphere at the local level: zero emissions in the case of all electric cars and the lowest emission in each category for hybrid cars. These are undeniable advantages anyway, but when one adds the the consequences of global CO2 emissions from well-to-wheel for fuels derived from oil, the advantage of electric engines over combustion engines is much greater still.

to another. That for Western Europe (gure 1) shows how much more than 51% - electricity is still being produced using fossil fuels. Belgiums energy mix (gure 2) consists largely of nuclear energy. The energy that is generated using fossil fuels, represents more than 35% of the electricity production. The calculation of energy efciency in terms of well-to-wheel provided by ADEME (gure 3) show the overwhelming superiority of electrically powered vehicles over ones using other sources of energy.

Well-to-wheel efciency
Global counts of well-to-wheel emissions take into account the CO2 emitted during energy production, transport (of crude oil from oil wells to storage facilities), during rening etc. as well as the CO2 emitted by the vehicle itself. In the case of electric vehicles it is necessary to quantify the CO2 emitted during the production of electricity. This varies according to the form of initial energy used. Electricity produced using renewable sources of energy (hydropower, wind turbines, solar panels, biomass fuel, etc.) has low levels of emissions. Electricity produced in power stations using gas, fuel or coal on the other hand results in high levels of emissions of CO2. Electricity produced in nuclear power stations occupies a position somewhere in between that produced by renewable energies and fossil fuel energy. Global counts therefore vary according to country and the form of energy used to produce electricity. The notion of energy mix is used to compare the CO2 emissions from one country

The increase in eets of electric vehicles and renewable energy sources


The progress achieved in terms of efciency and pro tability in the eld of renewable energy, particularly wind turbines and solar panels, have led to an exponential growth of production capacity all over Europe. Europes objectives in developing renewable energy up to 2020 will continue to grow in this sector. For example energy production from wind turbines was 56,000 MW in 2007, and will rise to 89,000 MW in 2010. The objective set by the latest European directives is 180,000 MW by 2020. The trend is similar for energy produced by solar panels. The 4,700 MWc capacity of installations in 2007 is projected to rise to 13,500 MWc in 2010. Expected increased sales of electric vehicles in the next few years is synchronous with the development of low CO2 emissions energy production.

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Figure 1- Western Europe (Source EurObservER 2007)


Structure of electricity production - 2007
Geothermal 0,3% Wind 3,1% Biomass 2,5% Solar 0,1% Non-renewable waste 0,6% Hydraulic 15,7% Nuclear 26,2% Fossil 51,3%

Figure 2- Belgium (Source: FPS, Economy, SME, self-employed and energy)


Structure of electricity production - 2007

Nuclear 54% Geothermal, solar, wind, 0,8% Renewable energy 4,20% Fossil 38,9% Hydraulic 0,4% Hydro-electric 1,5%

Figure 3 - "From well-to-wheel" (Source ADEME)

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Short and medium-term prospects

This change in the automotive landscape is set to continue, driven by many government programmes and thanks to the advent on the market of a host of new vehicles in addition to the existing range. Major initiatives involving energy producers, government authorities, the world of research, consumers and battery and car manufacturers are emerging in many parts of the world. The quantities involved, from a few thousand to a few million units, show that we are seeing a real change of scale in the market for electric and hybrid vehicles. The impact of some state programmes on production capacity is going to open the way to new players on the international market.

In Japan, the prime ministers ofce announced that by 2020 half the vehicles marketed in the country will be powered by energy sources other than fossil fuels. Japan encourages the use of EVs by means of substantial grants and converting the eets or large corporations to electricity. The same is to be done with the Japanese post ofces 21,000 vehicles. The government supports a programme to install hundreds of recharging points involving industrial manufacturers, energy producers, builders and battery suppliers.

Colossal means in Asia


China plans to supply its internal market with a high percentage of electric and hybrid vehicles. Following the launch in 2007 of a vast research and development programme called Initiative 863 involving universities, research institutes and manufacturers, the Chinese government organised a large scale demonstration programme in 2008. This programme involves thousands of vehicles and the building of a recharging infrastructure for EVs in the larger Chinese cities. To follow this up large funding has been set aside to build a vast network of electric recharging points to match the scale of the country.

New players and established manufacturers


Every year manufacturers, whether new players or old established corporations, announce more and more new vehicles to go soon into production. For the USA, the worlds single greatest market, the big Detroit manufacturers GM, Ford and Chrysler are preparing their switch to electric and hybrid cars. General Motors has attracted the most media attention since 2007 with their announcement of the Volt project, plug-in hybrid cars that are to be manufactured on a large scale starting in 2010, rst in the USA under the Chevrolet brand and then in Europe by their subsidiary Opel.

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Everything you need to know about electric cars

Fords electrication plan centres on three new products: - an electric commercial vehicle which will be available in the US in 2010; - a small electric car for the general public designed in partnership with the Canadian equipment manufacturer Magna; - a range of new generation hybrid cars (including one plug-in) from 2012. Chrysler has come up with a new product in the US, the Chrysler ENVI. The group is to launch a new range of electric vehicles in the USA in 2010. The technology uses the internal combustion engine to recharge the batteries. Still in the USA, a new manufacturer, Fisker Automotive has raised more than $ 60 million in capital to build a top of the range sports car, the Fisker Karma. This is a high performance plug-in hybrid with a top speed of 200 km/h and an acceleration of 0 to100 km/h in under six seconds. In Europe, new players in the industry have set out to compete with the large groups who do not plan to enter the market before 2011 or 2012. PSA The PSA group presented many diesel hybrid prototypes from 2006 on, including the 307, 308 and C4, before deciding not to go ahead with them. The latest of those prototypes, the Peugeot Prologue HYmotion, should have been the basis for a 3008 Hybrid4 in 2011, but the date has been postponed to 2013. For all electric cars PSA approached Mitsubishi with a view to marketing a model derived from the iMIEV around 2010. Renault/Nissan alliance The group is planning to produce demonstration vehicles for their validation eets before the end of 2009. The rst country involved is Israel in the context of the Better Place project. Mass production of a Mgane type saloon and a model derived from the Kangoo is planned for 2011. A new mass produced all electric car is announced for 2012. It might resemble a concept car presented by Nuvu at the Paris Motor Show in Paris in 2008.

Bollor Electric cars designed by the Bollor group have been shown at European motor shows since 2005. These shows and many articles in the press generated a real interest among the general public. After working with the demonstrator, developed with the help of engineers at Espace Dveloppement (the designers of the Renault Espace), the Bollor group turned to the Italian coachbuilder Pininfarina to produce Bluecar, a ve-door ve-seater electric saloon car. FAM Automobiles This French company is a subcontractor to car manufacturers. Specialised in the mass production of LPG kits and conversions of mass produced cars to four wheel drive, FAM turned in 2008 to designing an electric urban car, the F-City. F-City was designed to be a self-service urban mobility tool that does not require a drivers licence. This compact car is only 2.5 m long and 1.6 m wide. Its top speed will be around 65 km/h, and it will have a range of 60 to 80 km depending on driving conditions. DuraCar This start-up venture based in the Netherlands is concentrating on a single model, an urban and suburban commercial vehicle called Quicc. The aim is to release a fully electric minivan by 2010. DuraCar relies for this project on the production facilities of the German group Karmann, a German sub-contractor to the automotive industry. Think In addition to the Think City, production of which began in Norway, Thinks Scandinavian engineers have designed an all electric ve door saloon car. Think Ox was designed to be produced in several different versions.

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Vehicles available in 2010


Parallel hybrids
BMW Lexus Toyota X 6 Hybrid GS 450 H RX 400 H LS 600 H Prius Auris April 2010 already available already available already available already available June 2010 Opel Citroen Daihatsu Fiat Nissan Peugeot Renault Mitsubishi

Electric cars
Ampera C-zero Move Doblo electric Leaf Ion Kangoo iMiev 2010 December 2010 December 2010 already available 2010 December 2010 2010 December 2010

Mild hybrids
Honda Mercedes BMW Peugeot CivicHybrid Insight Hybrid S400 H Serie 7 Hybrid 3008 Hybrid already available already available already available April 2010 September 2010

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Comparison table: weight/power/price


Type of technology Wh/kg (weight) Wh/l (volume) Number of cycles Power pack 10kWh kWh/kg Weight in kg Lifetime in kilometres Base 140 km per charge Hypothesis 1 - 2009 Price per kWh Price pack 10 kWh Price per km 450 4,500 0.080 1 200 12,000 0.061 1,400 14,000 0.083 1,600 16,000 0.091 1,750 17,500 0.069 1,600 16,000 0.076 1,250 12,500 0.081 n/a n/a n/a 56,000 196,000 168,000 175,000 252,000 210,000 154,000 140,000 0.04 250 0.06 167 0.08 125 0.16 62,5 0.2 50 0.2 50 0.12 83 0.08 125 Pb 40 75 400 NiCd 60 150 1,400 NiMH 80 250 1,200 Li-ion 160 270 1,250 LiPo 200 300 1,800 LiFePO4 200 220 1,500 Zebra 120 181 1,100 NiZn 80 140 1,000

Hypothesis 2- Estimation for the end of 2010 Price per kWh Price pack 10kWh Price per km 450 4,500 0.080 1,200 12,000 0.061 1,300 13,000 0.077 1,400 14,000 0.080 1,550 15,500 0.062 1,500 15,000 0.071 1,100 11,000 0.071 n/a n/a n/a

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Philippe BRENDEL

Electric vehicles set to boost mobility Consumers and manufacturers decision makers expectations and behaviour are changing rapidly under the combined inuence of several factors, including:  The rise in energy prices in 2008, which has made people realise that the worlds reserves of oil will be exhausted sooner or later, and that this form of energy will inevitably become more expensive.  The rising cost of raw materials and awareness these too are not in inexhaustible supply.  Growing awareness that global warming is a real threat, and that we cannot go on doing nothing about it.  Urban trafc congestion and the increasing frustration of just getting around town.  Awareness campaigns organised by persuasive and charismatic speakers like Al Gore and Yann Arthus Bertrand. Although we are still far from seeing 100% of decision makers wanting to convert their companies into producing less harmful forms of transport, there is already a huge groundswell of environmental issues within the public opinion and some manufacturers and public authorities are already planning changes. For example easy availability of multiple purpose vehicles for use on a shortterm basis (e.g. a van used for moving furniture or for other family needs a few weeks a year) would leave more room for smaller, less polluting cars that meet drivers daily needs. For family holidays, or for driving longer distances, drivers could resort then to short-term vehicle hire, to car sharing or to combinations of various forms of transport (e.g. train + car). Electric vehicles are well suited to meeting the needs of our now largely urban or suburban population, and considering all the other advantages attached to this type of vehicle this is likely to accelerate change. An electric vehicle means silence, no pollution, exibility and an answer to daily travel, which mostly involves journeys of less than 40 km. Naturally all this will mean changing our habits, we will have to remember to recharge our cars more often than we used to rell them with petrol, but how satisfying! It is safe to bet that in twenty years time we will be wondering how we ever managed to put up with the noise and stench of todays internal combustion powered trafc. Philippe Brendel President Observatoire du Vhicule dEntreprise France

Arval shall not be held liable for any decision made on the basis of any information contained in this booklet, nor for the use that may be made thereof by you or third parties. Some of the models described in this brochure are not available on the Belgian market.

January 2010

This document has been printed on FSC certied paper.

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Photo cover : Renault

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