DAEWOO DN-K538 Service Manual

Daewoo DN-K538 Service Manual
1
Daewoo DN-K538 Service manual
Table of Contents
page
General Section . 2
Cautions/Warnings
Safe Warnings
Precautions
Software Upgrade
Circuit Diagram and Component Layout 5
MPEG IC Block Diagrams
Power supply Circuit Diagram and Component Layout
MPEG Circuit Diagram and Component Layout
Front panel Circuit Diagram and Component Layout
Servicing Procedures . 35
Power Supply Trouble Service Flow Chart
Read Disc Trouble Service Flow Chart
Video Trouble Service Flow Chart
Digital Audio Trouble Service Flow Chart
Front Control Trouble Service Flow Chart
Remote Control Trouble Service Flow Chart
Parts List .. 43
Power parts list
Front panel parts list
MEPG parts list
2
1. General Section
1.1. Cautions/Warnings
1.1.1. Product Safety Notice
Parts marked with the symbol in the schematic diagram have critical
characteristics.
Use ONLY replacement pares recommended by the manufacturer. It is
recommended that the unit be operated from a suitable DC supply or
batteries during initial check out procedures.
1.1.2. Leakage Current Check/Resistance Check
Before returning the unit to the customer, make sure you make either (1)
a leakage current check or (2) a line to insulated resistance check.
If the leakage current exceeds 0.5 milliamps, or if the resistance from
chassis to either side of the power cord is less than 240 K ohms, the unit
is defective.
WARNING: DO NOT return the unit to the customer until the problem or
located and corrected.
1.2. Safe Warnings
1.2.1. Protection of Eyes from Laser Beam
To protect eyes from invisible laser beam during servicing
DO NOT LOOK AT THE LASER BEAM
3
1.2.2. Laser Caution
CAUTION
Adjusting the knobs, switches, and controls, etc. or taking actions not
specified herein may result in a harmful emission of laser beams. This
CD Changer must be adjusted and repaired only by qualified service
personnel.
Laser symbol:
THIS IS COMPACT DISC PLAYER IS CLASSIFIED AS A CLASS 1 LASER PRODUCT.
THE LASS 1 LASER PRODUCT LABEL IS LOCATED ON THE REAR EXTERIOR.
1.3. Precautions
1.3.1. ESD Precautions in Repairing
1.3.1.1. Do not apply excessive pressure on the mechanical parts
(moving pares), including the Pickup Block, as extremely high
mechanical precision or required in these parts.
1.3.1.2. When soldering the microprocessor and signal processing ICs,
use a ceramic soldering iron or a soldering iron whose metal part
is grounded since they are not resistant to static electricity.
1.3.1.3. When removing the solder or soldering the laser shorting lands
for the Pickup Block, use a ceramic soldering iron or a soldering
iron whose metal part is grounded since the laser diode or not
resistant to static electricity.
1.3.2. DVD Loading Unit Precautions when handling the Mechanism Block
1.3.2.1. Do not loosen any screws in the Pickup Block.
1.3.2.2. Do not adjust any screws in the Mechanism Block except for Tilt
4
Adjust Screws, as they are adjusted precisely at the factory.
1.3.2.3. Replacement of the Pickup Block is impossible. Always replace
the Traverse Assy when the Pickup Block needed to be replaced.
Do not touch the lens or lens holder of the Pickup Block.
1.3.2.4. The Guide Rails of the Pickup Block are greased. Take care
when handing.
1.3.2.5. When you try to slide the Pickup Block, do not press or pull it
directly. Always turn the dive gears with your fingers.
1.3.2.6. Be sure that the anti-slipping rubber on the turntable or clean. If
there is dust or it is greasy, clean the part with the liquid that
contains 50% each of alcohol and water.
1.3.2.7. When removing the Mechanism P.C.B. Assy, you need to
short-circuit the laser diode shorting lands beforehand.
1.4. Software Upgrade
You can upgrade DVD Player using the software we provide as following step:
Creating a software upgrade CD
Use only a new CD-R/CD-RW(not an erased one).
Give the CD a name of your choice(e.g. version and unit name).
Burn the unpacked documents on the CD-R/CD-RW.
The root directory(uppermost level) of the software upgrade CD
Attention: If a failure should occur during the software upgrade (e.g. a mains failure), it may
happen that the units function and a restart of the upgrade function are no longer possible. If this
should be the case, you must replace the intergraded FLASH ICs with preprogrammed ICs (see
corresponding spare parts list).
Insert the upgrade CD (see corresponding spare parts list) and observe the hints on the display
and on the screen of the TV set.
Carry out an initialization of the set.
Displaying the Software Version Number
Press one after the other the STOP and EJECT buttons on the unit.
Press theOSD with the remote control.
Using the cursor buttons on the remote control, select the software version MICRO Version
or CUSTOMER VERSION .The respective software version number then is displayed
5
2. Circuit Diagram and Component Layout
2.1. MPEG IC Block Diagrams
Fig. 2-1 ZR36962
6
Fig. 2-2 DRC block diagram
Fig.2-3 Vaddis ZR36962/966 block diagram
7
Table1. Vaddis 962 Pin`s operational function description
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
2.2.1Power supply Circuit Diagram and Component Layout (Philip)
Fig 2-1 Power Supply Circuit Diagram
26
Fig2-2 Power Supply Assembly Drawing
27
Fig 2-3 Power Supply Composite
28
2.2.2Power supply Circuit Diagram and Component Layout (VIPPER 22A )
Fig 2-4Power Supply Circuit Diagram
29
Fig2-5 Power Supply Assembly Drawing
30
Fig 2-6Power Supply Composite
31
2.3.MPEG Circuit Diagram and Component Layout
2.3.1MPEG Circuit Diagram
Fig 2-7 ZR36962 &SDRAM
Fig 2-8RF AMPLIFIER&DRIVER
32
Fig 2-9 AUDIO&VIDEO FILTER
Fig 2-10 MEMOR
33
2.3.2.MPEG Assembly Drawing(Fig 2-11)
2.3.3.MPEG Composite (Fig 2-12)
34
2.4. Front panel Circuit Diagram and Component Layout
Fig 2-13 Front Panel Circuit Diagram
Fig 2-14 Front Panel Assembly Drawing
Fig 2-15 Front Panel Composite
35
Replace
D1/D2/D6/D7/D8/D9/D10/
D11/D12/D13/D14
3. Servicing Procedures
3.1. 1 Power Supply Trouble Service Flow Chart
Philip
Power Supply
Block Trouble
NG
Check FU1 Condition Replace FU1
OK
NG
Check F01 Condition Replace F01

OK
Check on D1/D2/D6/D7 NG
D8/D9/D10/D11/D12/D13/D14
Output Voltage Condition
OK
NG
Check on U1 Replace U1
Voltage Condition
Pin1(2.4V)/ Pin2(0V)/ Pin3 (2.6V)
NG
NG
NG
NG
Check CN1
Output Voltage
36
Replace
D1/D2/D6/D7/D8/D9/D10/
D11/D12
3.1. 2 Power Supply Trouble Service Flow Chart
VIPER 22A
Power Supply
Block Trouble
NG
Check FU1 Condition Replace FU1
OK
NG
Check F01 Condition Replace F01

OK
Check on D1/D2/D6/D7 NG
D8/D9/D10/D11/D12
Output Voltage Condition
OK
NG
Voltage Condition
Pin1(2.0V)/ Pin2(0V)/ Pin3 (2.6V)
NG
NG
NG
NG
Check J3
Output Voltage
37
3.2. Read Disc Trouble Service Flow Chart
Read disc problem in a DVD player is a very complicated issue that may
involve complex issues. This problem is not only relation to the electronic
circuit, but also very much relation to the operation environment.
DVD loading unit is a very complicate part that contains big number of ESD
components, which require specific equipment, tools and technique to repair;
in general, service technician is not suggested to disassemble the DVD
loading unit. It is suggest proving the trouble and replacing the complete DVD
loading unit, instead of repairing the DVD loading unit in local workshop.
It is suggested to prove the faulty of a DVD loading unit by replacement by a
good DVD loading unit.
Before checking the "NO Disc" Trouble, ensure excluding the following
possibilities:
The test disc is damage.
AC power supply voltage dropped below the minimum required level.
DVD disc region code and color system is not matching to the DVD
player or system setting.
Moisture condensed inside the unit. (Power on the unit, without disc
loaded, for 1/2 to 2 hours).
Service Flow Chart
Read DISC Trouble
Check DVD LOADER NG
Replace Connector
Connector Condition
OK
Replace DVD Loading Unit
NG
Check the MEPG ATAPI Check the other Parts by
I/F Interface Circuit Replacement Method
38
3.3. Video Trouble Service Flow Chart
3.3.1. Composite Video Trouble Service Flow Chart
Composite Video Trouble
NG
Check S-Video Replace S-Video Parts
Output Signal
OK
NG
Check SETUP Item See User Manual
OK
NG
Check JK6 Signal Replace JK6
OK
NG
Check C38 R138 D5 Signal Replace C38 R138 D5
OK
Check U2 Pin151 Signal
NG
Replace U2
39
3.3.2. S-Video Trouble Service Flow Chart
Composite Video Trouble
NG
Check S-Video Output Signal Replace S-Video Parts

OK
NG
OK
NG
Check J6 Signal Replace J6
OK
NG
Check R142/R144/C124/C153 Replace R142 or R144or C124
or C153
OK
Check U2 ( Pin154/152) signal
NG

Replace U2
40
3.4. Digital Audio Trouble Service Flow Chart
Digital Audio Trouble
NG
OK
NG
Check Optical/Coaxial
Out Signal Replace Optical/Coaxial
OK
NG
Check JK3/JK1-B Signal Replace JK3/JK1-B
OK
NG
Check Q1 Signal Replace Q1
OK
NG
Check R5/C1 Replace R5/C1
OK
NG
Check U2 Replace U2
41
3.5. Front Control Trouble Service Flow Chart
Front Control Trouble
NG
Check between CN1 Connection Replace CN1
OK
NG
Check U1 pin7 Vol 5V Check C7,C1,R8

OK OK NG
Check LED Array Replace U1 Replace C7,C1,R8
Replace LED Array
42
3.6. Remote Control Trouble Service Flow Chart
Remote Control Trouble
NG NG
Check Remote Control Replace Battery Replace Control
OK
NG
Check REV1 (Pin1 )Voltage Check Power Supply
OK

Check REV1 (Pin3) Output Signal
NG
Replace REV1

43
4. Parts List
4.1. 1Power parts list
Philip
NO. PART NO. DESCRIPTION QTY LOCATION

Carbon Resistor
1 20-201582-04100 1/4W 1.5 2 R15 R16
2 20-204712-04100 1/4W 470 2 R4 R12
3 20-200232-04100 1/4W 2K 1 R7
4
20-247012-04100
1/4W 4.7K 1 R8
5 20-251012-04100 1/4W 5.1K 1 R14
6 20-275012-04100 1/4W 7.5K 1 R13
7 20-301031-04100 Metal Film 1/4W 10K! 2 R3 R5
8 20-201532-04100 1/4W 15K 1 R2
9 20-202232-04100 1/4W 22K 1 R6
10 20-206832-06100 1W 68K 1 R18
11 20-207532-04100 1/4W 75K 1 R11
12
20-210032-04100
1/4W 100K 1 R10
13 20-201012-04100 1/4W 1M 1 R1
Porcelain Capacitor
14 32-304713-05100 470PF 50V!0 D 1 C10
15 32-301044-05100 104 50V?0 D l 4 C6 C8 C11 C20
Electrolytic Capacitor
16 30-401034-05100 50V 10uF?0 Db+!? 1 C9
17 30-402234-14100 400V 22uF?0 D!8+? 1 C14
18 30-410034-02110 16V 100uF?0 Db+!? 1 C19
19 30-447034-02110 16V 470uF?0 D8+!? 3 C3 C4 C5
20 30-400164-01111 10V 1000uF 20% D10*12
1 C1
High Voltage Capacitor
21 32-401034-17100 103 1000V 20% 1 C18
22 33-347003-25100 400VAC 470PF 10% Y1 3 C15 C16 C17
23 33-310003-12100 0.1 uF /275v X210% 2 C12 C13
Diode
24 11-1N4007-26000 HER105 3 D1 D2 D13
25 11-HER105-27000 HER107 1 D7
26 11-HER107-27000 HER 5822 1 D12
27 11-1N5822-29000 IN4007 1000V 1A 6 D6,D8,D9,D10,D11,D14
28
11-00D035-25002
Fixed Diode 22V 1/2W
D0-35
1 D5
Triode
29 12-0BC327-22100 BC327-40 2 Q1 Q2
IC
30 10-0TL431-2TF00 TL431 TO-92 1 U1
44
31 10-FOD817-3FA00 COSMO 1010 817 UL VDE
1 U4
32 10-TEA152-3PL00 VIPER22A 1 U3
Fixed Inductance
33 41-130103-13201 10uH/3
4A 10% 1 L1
Transformer
34 42-022112-02000 EEL22(5+7) 1 T2
35 42-032014-01000 UT-20 UL 1 T1
Fuse Tube
36 52-001311-11200 1A 250V 20*5MM (UL) 1 FU1
Thermistor
37 23-201002-00000 NTC-10D-9 1 F01
Jack
38 48-111031-20100 3.96*3P 1 CN2
Jumper
39 51-110009-10800 L=6MM =0.5MM 1 JP1
40 51-110014-10800 L=15MM =0.5MM 1 JP2
PCB
41 46-008842-12400
DVD-8842 LED-POWER REV 1.0
1
Connector
42 48-111091-20100 2.54*9P White 1 CN1
45
4.1.2 Power parts list (VIPER 22A)
Carbon Resistor
1 008.CD0202-JNX00 1/4W-2l 1 R7
2 008.CD0221-JNX00 1/4W-220' 1 R4
3 008.CD0223-JNX00 1/4W-22K 1 R6
4 008.CD0689-JNX00 1/4W-6.8' 1 R12
5 008.CG0563-JNX00 2W-56K 1 R18
6 008.DD0103-FNX00 Metal Film 1/4W-10K! 2 R3 R5
Thermistor
7 011.NTC10D-9HX00 NTC-10D-9 1 F01
Porcelain Capacitor
8 014.ABK103-MZX00 103 50V?0 1 C7
9 014.ABK104-MZX00 104 50V?0 2 C8 C11
10 014.ACK473-MZX00 473 100V?0 1 C6
11 013.DBG102-M3400 10V 1000U P3.5?0 1 C1
12 013.DCH471-M4400 16V 470U P3.5?0 3 C3 C4 C5
13 013.DEJ470-M1300 50V 47U P2.5?0 1 C9
14 013.DMJ470-M7600 400V 47U P2.5?0 1 C14
15 015.PT224K-PX152
224 275V 10% L=15.2MM
2 C12 C13
High Voltage Capacitor
16 014.AKK103-MZX00 103 1000V?0 1 C18
17 014.AMK222-MZX00 222 400V (UL) 1 C15
Diode
18 003.HER105-L0B00 HER105 3 D1 D2 D6
19 003.HER107-L0B00 HER107 1 D7
20 003.HER303-L0B00 HER 303 1 D12
21 003.IN4007-EDB00 IN4007 1000V 1A 4 D8 D9 D10 D11
IC
22 004.0TL431-0AA0A TL431 TO-92 1 U1
23 005.COS817-00PAA
COSMO 1010 817 UL VDE
1 U4
24 005.VIPER2-2APAA VIPER22A 1 U3
Fixed Inductance
25 018.A104K0-1V302 10uH/3
4A 10% 1 L1
Transformer
26 020.BCK003-00000
BCK-003-3 SDER28/28 UL
1 T2
27 020.G0UT20-00500 UT-20 UL 1 T1
Jack
46
28 026.1792WZ-03X01 3.96*3P 1 J2
29 026.1254WZ-08X01 2.54*8P 1 J3
Jumper
30 008.H00130-00X05 L=13MM =0.5MM 1 JP1
Fuse Tube
31 029.01000D-10F01 1A 250V 20*5MM (UL) 1 F1L
PCB
32 019.DV8828-PW040 1.6MM 1

47
4.2. Front panel parts list
Carbon Resistor
1 20-201002-03100 1/6W 105% 1 R6
2 20-201012-03100 1/6W 1005% 1 R4
3
20-201032-03100
1/6W 10K5% 5 R1 R3 R5 R7 R8
4
20-205132-03100
1/6W 51K5% 1 R2
4
30-410034-02110
16V 100UF 20% D5*12
2 C2 C6
30-420034-02110
16V 220UF 20% D6*12
1 C5
Porcelain Capacitor
5
32-301013-05100
101 50V 10% 3 C3 C4 C7
32-301045-05100
104 50V -20/+80% F5 D6 2 C2 C6
Diode
6 11-02SD10-21100 Round3 red 1 D1
Receiver
7 57-MR6659-56608 5V BTM-1838 1 REV1
Jumper
8 51-110004-10800 L=4MM =0.5MM 1 JMP1
9 51-110010-10800 L=10MM =0.5MM 2 JMP3 JMP4
Jiggle Switch
10 55-002202-22000 6*6*6MM (250g) 6 K1 K2 K3 K4 K5 K6
PCB
11 46-008842-13400 DV-8842 LED+KEY REV
1.0 (2006
04
22) 1.6MM
1
Connecter
49-106380-20700 6P/2.5---6P/2.0 L:380 mm
1 CN1
48
4.3 Mpeg parts list
Chip Capacitor
1 P000603104050 C104 0603 27 C91 C18 C107
C12 C11
C37C68 C49 C75
C28
C20C175 C55 C1
C41
C80 AC7 C85 C62
C46 C8 AC43 AC2
C174 AC19
C115
2 P000603330050 33P 0603 3 C13 C15 C21
3 P000603680050 68P 0603 12 C76 C79 C82
C96
C9 C134 C146
C103
C113 C100
C111
C72
4 P000603101050 100P 0603 3 C5 C106 C102
5 P000603151050 150P 0603 5 C153 C12 C38
C24 C32
6 P000603181050 180P 0603 6 C105 C101 C9
C98
C133 C145
7 P000603201050 200P 0603 7 C114 C112
AC40 C7
C77 C78 C81
8 P000603221050 220P 0603 1 AC34
P000603471050 470P 0603 2 C120 C121
9 P000603102050 C102 0603 7 C30 C23 C3
C118
C2 C39 C31
10 P000603222050 C222 0603 2 AC4 AC66
P000603103050 C103 0603 1 C16
P000603273050 C273 0603 2 C26 C27
P000603105050 C105 0603 1 C8
Capacitor
E000000100050 100UF25v 1 EC2
E000000101010 100UF/10V 11 EC15 EC8 EC1
49
NO. PART NO DESCRIPTION QTY LOCATION
EC5 EC13 EC2
EC10 EC9 EC7
EC14 EC4
Chip Resistor
11 R000603000116 0R 0805 6 R19
R34R10R32 R4
ER205
12 R000603109116 1R 0603 1 R26
13 R000603229116 2R2 0603 1 R21(R22)
14 R000805229116 2R2 0805 1 R4
15 R000603479116 4R7 0603 3 R94R14R15
16 R000603330116 33R 0603 2 R101 R12
17 R000603560116 56R 0603 1 R17
18
R000603750116
75R 0603 5 R144 R142 R13
R130 R52
19 R000603101116 100R 0603 4 R53 R54R11ER40
20 R000805101116 100R 0805 1 EL2
21 R000603151116 150R 0603 1 R152
22 R000603221116 220R 0603 4 R13R16R9R10
23 R000603391116 390R 0603 1 R103
24 R000603471116 470R 0603 1 R6
25
R000603102116
1K 0603 6 R58 R112 R9
ER173 R38 R82
26 R000805102116 1K 0805 1 L1
27 R000603122116 1.2K 0603 1 R71
28
R000603152116
1.5K 0603 7 R62 R29 R3 C89
C92 C140 C142
29 R000603202116 2K 0603 4 R134 R2 R3 R25
30
R000603222116
2.2K 0603 13 R129 R132 R133
R164
R17 R176 R183
R87
R146 R68 R14
R154
R128
31 R000603332116 3.3K 0603 1 R33
32 R000603392116 3.9K 0603 2 ER157 ER174
33 R000603432116 4.3K 0603 1 R249
34
R000603472116
4.7K 0603 41 R49 R48 R14
ER20
R195 R149 R145
R196
50
R194 R193 R187
R139 R28 R186
R190
R18 R27 R65 R6
R74
R77 R80 R9 R98
R105
R106 R114 R117
R123
R125 R126 R135
R137
R147 R148 R162
R163 R170 R172
R182
R184
35 R000603103116 10K 0603 18 R250 R67 R15
R159
R18 R7 R8 ER131
ER39 R30 R69
R86
ER178 ER179
ER189
ER155ER156
ER191
36 R000603123116 12K 0603 1 R245
37 R000603153116 15K 0603 3 R93 R36 R35
38 R000603183116 18K 0603 1 ER158
39 R000603203116 20K 0603 1 R244
40 R000603223116 22K 0603 1 R76
41
R000603333116
33K 0603 13 R41 R47 R50 R56
R78
R84 R119 R177
R102
R107 R95 R9 R89
42 R000603513116 51K 0603 3 R83 R70 R81
43 R000603683116 68K 0603 1 ER175
44 R000603104116 100K 0603 1 R111
45 R000603105116 1M 0603 1 R110
Resister
46 R000000689102 6.8R DIP-1/2W 1 D7
51
Diode
47
D000004001000
1N4148 DO-35 5 D3 D1 ED11
ED6 D8
48 D000004148000 1N4001 DO-41 1 D2
49 D000000439102 4.3V 1 D4
Chip Diode
50 D000010054000 BAT54S SOT-23 1 Q11
Chip Audion
51 Q000019015000 9015 SOT-23 3 Q6 Q4 Q3
52 Q000013904000 BAT54S SOT-23 1 Q11
53 Q000018550000 8550 SOT-23 2 Q21 Q2
54
Q000019015000
3904 SOT-23 1
0
Q24Q9 Q23 Q22
Q7
Q8 Q14Q15
55 Q000008550000
SS8550/1.5A
TO-92 2 Q10 Q1
56 Q000009014000 9014 TO-92 1 EQ17
IC
57
Y000005888000
CS4334/CE27
11
S08NB 1 U4
58
Y000000962000
AM5888S HSOP-28-
375-0.8
1 IC7
59
Y000002402000
962 LQFP-20
8Pin
1 U2
60
Y000004558000
24C02 SOIC-8Pi
n
1 U8
61
Y000000400000
4558 TSOP50 4 IC8 EU6 IC3
IC12
62
Y000000416000
400/800FLAS
H-48Pin
TSOP-4
8
1 U7
63
Y000000116000
4*16 LQFP-25
7
1 U5
64 Y000005888000 1*16 U3
Jack
65 J000000006000 6P /2.0 2 CN15 CN12
66 J000000005000 5P /2.0 1 CN14
67 J000001007000 7P /2.5 1 AV-CON1
68 J000001006000 6P /2.5 1 CN1
69 J000000010000 10P/2.0 1 CN10
70 J000001004000 4P/2.5 1 CN11
71 J000000008000 8P/2.0 1 CN4
72 J000000004000 4P/2.0 1 CN6
73 J000000003000 3P/2.0 1 ECN18
74 J000005000003 OPTICAL 1 AV2
52
75 J002729000000 S-VIDEO 1 AV1
76
J000004006001
AV RCA6 1 J3
77 J000005024001 24p 1 CN2
Chip Bead
78 F000603000000 0R 0603 4 FB11 FB15 FB5
FB4
Crystal
79 T000027000000 27MHz 20P DIP 1 Y1
PCB
80 P000966000001 94.5mm*79.9mm 1

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NO. PART NO. DESCRIPTION QTY LOCATION

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