DECEMBER Edition 2013

MINISTRY OF EDUCATION, MALAYSIA VOCATIONAL COLLEGE STANDARD CURRICULUM COURSE INFORMATION

COURSE NAME CODE NAME LEVEL CREDIT UNIT CONTACT HOUR

: : : : :

SMAW (SHIELDED METAL ARC WELDING) PROCESS 1 MTK 203 1 SEMESTER 2 3.0 FACE TO FACE NON FACE TO FACE : .0 HOURS ! WEEK :

COURSE TYPE PRERE"UISITE

: :

VOCATIONAL MTK 101: INTRODUCTION TO WELDING TECHNOLOGY MTK 202: MATERIAL AND #OINT FOR WELDING

CORE RE"UISITE

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COURSE OUTCOMES: At the end of the course, the students should be able to:1. Weld carbon steel plate of thickness range 6-9 mm in 1G position 2. Weld carbon steel plate of thickness range 6-9 mm in 2G position . Weld schedule !" carbon steel pipe of si#e range 6-$ in nominal pipe si#e %&'() in 1G position

COURSE DESCRIPTION: *his unit identifies the competence re+uired to ,eld, carbon steel plate of thickness range 6mm to 9mm, in 1G and 2G position, also ,eld A'-.A(*/ carbon steel pipe schedule !" of si#e range 6-$ inches nominal pipe si#e %&'() in 1G position b0 selecting, preparing and setting the plate and pipes using (/AW process and checking the ,eldment so that the plate and pipe is ,elded according to ,elding instruction.procedure and the ,eldment is free from defect and meet the specified ,elding standard

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DECEMBER Edition 2013

CONTENT AND LEARNING STANDARDS PROGRAMME COURSE NAME CODE NAME : : : WELDING TECHNOLOGY
SMAW (SHIELDED METAL ARC WELDING) PROCESS 1

MTK 203

CONTENT STANDARD 1. WELD CAR%ON STEEL PLATE OF THICKNESS RANGE $& '' IN 1G POSITION 1.1 1.2

LEARNING STANDARD -dentif0 parent metal /ake edge preparation

PERFORMANCE CRITERIA 1.1.1 -dentif0 t0pe of carbon steel and basic properties re+uired for specific ,elding process. 1.2.1 -nterpret ,elding dra,ing for intended ,elding process. 1.2.2 1escribe purpose for edge preparation according to 2(.AW( codes and standards. 1.2. -dentif0 t0pe and si#e of butt and fillet 3oints according to 2(.AW( codes and standards. 1.2.! /easure and mark material for ,elding ,ork. 1.2.4 5se cutting tools and e+uipment according to standard operational procedures. 1. .1 Appl0 safet0 precaution related to handling of electrical e+uipment according to 6ccupational (afet0 and 7ealth Act. 1. .2 (et ,elding current and amperage according to 2(.AW( ,elding procedure. 1.!.1 -dentif0 t0pes and classification of common electrodes according to 2(.AW( codes and standards. 1.!.2 8hoose correct electrode re+uired for ,elding ,ork according to 2(.AW( codes and standards. 1.!. Appl0 correct procedure for storage electrodes according to
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1.

(et ,elding current

1.!

-dentif0 ,elding electrode

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DECEMBER Edition 2013

manufacturer recommendation. 1.4 Align and tack ,eld plates 1.4.1 (elect and use 3igs and fi;tures for ,elding process. 1.4.2 Appl0 correct techni+ue to align ,eld metal. 1.4. *acks ,eld plate according to 2(.AW( ,elding procedure. 1.6.1 Adhere to safet0 precaution during ,elding process according to 6ccupational (afet0 and 7ealth Act 1.6.2 5se correct t0pe and classification of electrodes for intended ,elding process. 1.6. (et parent metal to re+uired position according to 2(.AW( codes and standdard. 1.6.! Appl0 correct ,elding techni+ue in ,eld carbon steel single < butt 3oint in 1G flat position according to 2(.AW( ,elding procedure. 1.6.4 /aintain correct ,elding current, arc length, electrode angle and tra=el speed according to 2(.AW( ,elding procedure. 1.:.1 -nspect surface defect according to ,elding instruction.procedure and meet the 2(.AW( specified ,elding standard. 1.:.2 'ractice safet0 consciousness, cautious, alertness and patience in accordance to 2(.AW( ,elding procedure.

1.6

8arr0 out ,elding using 96"1".96"1 .9:"16.9:"1$ electrode

1.:

8heck ,eldment after ,elding

Last Edited Course Page

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DECEMBER Edition 2013

CONTENT AND LEARNING STANDARDS PROGRAMME COURSE NAME CODE NAME : : : WELDING TECHNOLOGY
SMAW (SHIELDED METAL ARC WELDING) PROCESS 1

MTK 203

CONTENT STANDARD 2. WELD CAR%ON STEEL PLATE OF THICKNESS RANGE $& '' IN 2G POSITION 2.1 2.2

LEARNING STANDARD -dentif0 parent metal /ake edge preparation

PERFORMANCE CRITERIA 2.1.1 -dentif0 t0pe of carbon steel and basic properties re+uired for specific ,elding process. 2.2.1 -nterpret ,elding dra,ing for intended ,elding process. 2.2.2 1escribe purpose for edge preparation according to 2(.AW( codes and standards. 2.2. -dentif0 t0pe and si#e of butt and fillet 3oints according to 2(.AW( codes and standards. 2.2.! /easure and mark material for ,elding ,ork. 2.2.4 5se cutting tools and e+uipment according to standard operational procedures. 2. .1 2. .2 Appl0 safet0 precaution related to handling of electrical e+uipment according to 6ccupational (afet0 and 7ealth Act. (et ,elding current and amperage according to 2(.AW( ,elding procedure.

2.

(et ,elding current

2.!

-dentif0 ,elding electrode

2.!.1 -dentif0 t0pes and classification o 2.!.2 8hoose correct electrode re+uired for ,elding ,ork according to 2(.AW( codes and standards. 2.!. Appl0 correct procedure for storage electrodes according to manufacturer recommendation.

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2.4

Align and tack ,eld plates

2.4.1 2.4.2 2.4. 2.6.1 2.6.2 2.6. 2.6.! 2.6.4

(elect and use 3igs and fi;tures for ,elding process. Appl0 correct techni+ue to align ,eld metal. *acks ,eld plate according to 2(.AW( ,elding procedure. Adhere to safet0 precaution during ,elding process according to 6ccupational (afet0 and 7ealth Act 5se correct t0pe and classification of electrodes for intended ,elding process. (et parent metal to re+uired position according to 2(.AW( codes and standdard. Appl0 correct ,elding techni+ue in ,eld carbon steel single < butt 3oint in 2G hori#ontal position according to 2(.AW( ,elding procedure. /aintain correct ,elding current, arc length, electrode angle and tra=el speed according to 2(.AW( ,elding procedure.

2.6

8arr0 out ,elding using 96"1".96"1 .9:"16.9:"1$ electrode

2.:

8heck ,eldment after ,elding

2.:.1 -nspect surface defect according to ,elding instruction.procedure and meet the 2(.AW( specified ,elding standard. 2.:.2 'ractice safet0 consciousness, cautious, alertness and patience in accordance to 2(.AW( ,elding procedure.

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DECEMBER Edition 2013

CONTENT AND LEARNING STANDARDS PROGRAMME COURSE NAME CODE NAME : : : WELDING TECHNOLOGY
SMAW (SHIELDED METAL ARC WELDING) PROCESS 1

MTK 203

CONTENT STANDARD 3. WELD API!ASTM CAR%ON STEEL PIPE SCHEDULE (0 OF SI)E RANGE $* INCH NOMINAL PIPE SI)E (NPS) IN 1G POSITION .1 .2

LEARNING STANDARD -dentif0 and choose pipe re+uired 'repare the edges of pipe .1.1 .2.1 .2.2 .2. .2.! .2.4 .2.6 . (et ,elding current . .1 . .2 .! (elect ,elding electrode .!.1 .!.2

PERFORMANCE CRITERIA -dentif0 t0pe of carbon steel pipe and its properties for re+uired ,elding process. Appl0 safet0 pracaution related to handling and use of cutting e+uipment. -dentif0 t0pe of edge preparation for pipe in accordance to 2(.AW( code and standards. -dentif0 t0pe of pipe 3oints in ,elding ,ork. /easure and mark pipe for ,elding ,ork according to instructional gi=en. 5se cutting tools and e+uipment according to (tandard 6perational 'rocedures. -nterpret ,elding dra,ing for re+uired ,elding process. Appl0 safet0 precaution related to handling of electrical e+uipment according to 6ccupational (afet0 and 7ealth Act (et ,elding current and amperage for the ,elding process according to 2(.AW( ,elding procedure. -dentif0 electrode re+uired for ,elding ,ork in accordance to 2(.AW( codes and standards. 1escribe the importance of electrode storage for different t0pe and classification in accordance to 2(.AW( codes and standards.
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.4

Align and tack ,eld plates

.4.1 .4.2 .4.

Appl0 correct techni+ue to align carbon steel pipe according to position re+uired. 5se 3igs and fi;tures to hold the pipe along ,elding process. *ack ,eld pipe in accordance to 2(.AW( ,elding procedure. Appl0 safet0 precaution during ,elding process according to 6ccupational (afet0 and 7ealth Act. Appl0 ,elding techni+ue for carbon steel pipe in 1G position according to 2(.AW( standard ,elding procedure. /aintain correct arc length, electrode angle and tra=el speed in accordance to 2(.AW( ,elding procedure -nspect surface defect according to ,elding instruction.procedure and meet the 2(.AW( specified ,elding standard.

.6

8arr0 out ,elding using lo, hidrogen electrode

.6.1 .6.2 .6.

.:

8heck ,eldment after ,elding

.:.1

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