Pulp flow in circular, semicircular or rectangular channels, with three sizing options and consta

Nominal flow Reference drawing : Flow number : Review: Solids mass flow rate Ratio max. flow to nom. flow Ratio min. flow to nom. flow Solids density Weight concentration Medium value of the PSD Liquid density Mannings' coefficient Slope Lining thickness Froth factor Design factor Temperature Absolute rugosity of lining
Chann height (if rectg or semicirc)

ms =
Qmax / Qnom = Qmin / Qnom = rs = Cw = d50 =

M000-301 302 0 2200 1.20 0.7 2.66 27.46% 60 1000 0.0130

0.020 0

Maximum flow Minimum flow Pulp density

t/h t/m3 mm kg/m

m/m mm

Volumetric concentration Pulp kinematic viscosity Mc Elvain & Cave factor Friction factor Manning's coefficient Reynolds number
Eq. 1 Eq. 2 Eq. 3 Eq. 4 Eq. 5 Eq. 6 Eq. 7 Eq. 8 Eq. 9 Eq. 10

(1) (2)

rL = N=
S= sLining = FF =

DF = t= Rabs = Hchann =

1.0 1.0 18 1.3 1.5

C mm m

Channel type: Flow with froth

Circular Flow w. froth m3/s 1.29 1.84 2.21 d or B m 1.200 1.200 1.200

Selected dimensioning option:

h m 0.395 0.478 0.529

A m 0.3244 0.4201 0.4803

Minimum Nominal
Maximum
Note 1. PSD: Particle size distribution

Note 2. This input is a reference value. It does not consider the influence of the pipe rugosity (Rabs), the fluid viscosity ( nP), nor the degree of fullness of the Note 3. If selected combination of nominal diameter and Schedule for carbon steel pipe does not exist, no solution will be available (and no messages will Note 4. Annex A shows the steps required for the calculation of the Manning coefficient.

Flow rates: Minimum Nominal

Maximum

Deposition:

OK. v/vd >=1.1. No deposition will occur OK. v/vd >=1.1. No deposition will occur OK. v/vd >=1.1. No deposition will occur

Manning coefficient Slope Circular channel Flow with froth Minimum Nominal Flow w. froth m3/s 1.29 1.84 d m 1.657 1.657

Solution for circular channels using the matrix function N= 0.0130 S= 0.0200 H m 0.395 0.478 A m 0.324 0.420

Maximum

2.21

1.657

0.529

0.480

Annex A. Manning coefficient calculation for a circular channel Q= 1.29 m3/s d= 1.200 m N= 0.013 S= 0.01293 m/m A= A= v= Q= A= v= Rh = Rh = Rrel = Rabs = Rh = Rrel =
Channel_Circular_Area_Q_D_N_S

0.37981 Q/A 1.29 0.37981 3.40

m m3/s m m/s

Channel_Circular_Hydraulic_Radius_Q_D_N_S

0.242

Rabs / (4*Rh) 1.3 mm 242.2 mm 0.0013

nP = nP =

Slurry_Visc_Thomas_Cw_Ss_RhoL_t 1.30E-06

m/s

Carbon steel pipes

dn in 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 1/2 3/4 1 1 1/2 2 3 4 5 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 54 60 66 72 78 84 90 96 102 108 120 144

Sc 5 10 20 30 40 60 80 100 120 140 160 STD XS XXS 6.35 7.14 7.92 8.74 9.53 10.31 11.13 11.91 12.7 14.27 15.88 16.66 17.48 19.05 22.23 25.4

nels, with three sizing options and constant Manning's coefficient (Channel 2)
Nominal flow Maximum flow Qnom = Qmax = Qmin = rP = Volumetric concentration Pulp kinematic viscosity Mc Elvain & Cave factor Manning's coefficient Reynolds number
Qnom = Qmax = Qmin = rP = Cv = nP = FL = f= N= Re =

Cv :

6,639 7,967 4,647 1.21 12.46 1.33E-06 0.795 f(Rrel, Re)

m3/h m3/h m3/h t/m3

%

Eq. 1 Eq. 2 Eq. 3 Eq. 4 Eq. 5 Eq. 6 Eq. 7 Eq. 8 Eq. 9 Eq. 10

Dimension options for circular, semicircular and r Circular and semiciercular channels:
Nominal diameter, CS. pipe Schedule

Rectangular channels: Interior channel width Selected dimension option:

nP = FL = f= N= Re =

m/s -

f(Rh, Rabs, Re) f/Rrel,Re) -

(mp /( rP *Cw )) * FF * DF Qnom * Qmax / Qnom * FF * DF Qnom * Qmin / Qnom * FF * DF (1/1000) * (rL*Ss)/(Cw+(1-Cw)*Ss) Cw /(Cw + (1-Cw) * Ss) Slurry_Visc_Thomas_Cw_Ss_RhoL_t Slurry_Fl_McElvain_d50_Cv Pipe_Friction_Factor_Rrel_Re Pipe_Manning_coefficient_Channel_Rh_Rabs_Re v * (4 * Rh) / n

Selected data

Channel type selection

Available channel types:

Selected channel type:

Option1

Table uses single functions E m 1.202 1.460 1.611 Froude 2.37 2.34 2.32 P m 1.467 1.639 1.742 Rh m 0.221 0.256 0.276 T m 1.13 1.18 1.19 H/D % 0.329 0.398 0.441

v m/s 3.98 4.39 4.61

osity (Rabs), the fluid viscosity ( nP), nor the degree of fullness of the pipe (Rh). For a more accurate result, this input value can be repalced by the respective calculated values. does not exist, no solution will be available (and no messages will be given).

HtoD ratio, for circular channels and Freeboard "FB" for semicircular and rectangular channels. FB = Hchann - H

Hn/D = Hn/D = Hn/D =

0.33 0.40 0.44

% % %

or circular channels using the matrix function m/m v m/s 3.98 4.39 E m 1.202 1.460 Fr 2.369 2.344

Channel_Circular_Matrix_Q_D_N_S = Array(H, A, v, E, Fr, P, Rh, t, HtoD, fi, Qmax)

P m 1.467 1.639

Rh m 0.221 0.256

T m 1.128 1.175

HtoD % 0.329 0.398

4.61

1.611

2.318

1.742

0.276

1.192

0.441

tion for a circular channel Re = v= Rh =

nP =

Re =
f=

v * (4*Rh) / n 3.40 0.242 1.30E-06 2.54E+06

m/s m m/s -

Pipe_Friction_Factor_Rrel_Re

Rrel = Re = f= N= f= Rh = N= N= Rh = Rabs = Re = N= Data N=

0.0013 2.54E+06 0.0212 (f * Rh ^ (1 / 3) / (8 * g)) ^ 0.5

0.0212 0.242 0.01297

Pipe_Manning_coefficient_Channel_Rh_Rabs_Re

0.242 1.3 2.54E+06 0.01297

m mm -

0.01300

Rev. cjc. 30.01.2014

Modules included

mension options for circular, semicircular and rectangular channels (3) and semiciercular channels: Option1 Option2 Option3 dn (in) = 48 60 66 Sch (-) = STD STD STD Bint (mm) =
1300 1400 1500

Data sheets included

Option1 dn (in) = Sch (-) = Bint (mm) =

48 STD 1300

in
-

mm

Channel type selection

Circular

Selected channel type:

Semicircular Circular

Rectangular

fi rad 1.92 1.78 1.69

Qmax m3/s 5.933 5.933 5.933

Re Eq. 10 2.7E+06 3.4E+06 3.8E+06

(4) -

f -. 0.0217 0.0209 0.0205

vd m/s 2.86 3.14 3.31

v/vd v / vd 1.39 1.40 1.39

0.0129 0.0130 0.0130

repalced by the respective calculated values.

g= OK. hn/D <=50% OK. hn/D <=50% OK. hn/D <=50%

9.80665

m/s

= Array(H, A, v, E, Fr, P, Rh, t, HtoD, fi, Qmax)

fi rad 1.92 1.78

Qmax m3/s 5.933 5.933

1.69

5.933

Modules included

Data sheets included

hv m v/(2*g) 0.81 0.98 1.08