OCL INDIA LIMITED

Input data field Result data ,Very good Result data ,Acceptable Result data ,Not acceptable Plant Date Clinker production rate

OCL 12.04.12 123

Kiln Firing coal TPH PC Firing coal TPH % Firing In KILN % Firing In PC NCV of Fired Coal Sp. Heat from H.B Calculation Process air temperature Minimum combustion air required

7.5 16.3 31.51 68.49 4396 848.00 55 35727.17

Jet air stream

Jet air nozzle diameter No of nozzle Effective openning area Air pressure Tip Air velocity Tip Air flow % of swirl air Flame momentum of jet air Momentum For Swirl air Thermal Input Sp. Impulsion of swirl air 14 16 0.0025 6785 329 2432 6.81 2242 287.76 38.26 7.52

Swirl air stream

Swirl air nozzle diameter No of nozzle Effective openning area Air pressure Tip Air velocity Tip Air flow % of swirl air Flame momentum of swirl air 17 16 0.0036 1157 136 1731 4.85 659

Momentum For Swirl air Thermal Input Sp. Impulsion of swirl air Total Flame Momentum Total sp. Impulsion

84.60 110.03 0.77 2902 8.29

Guidevalues *
Existing Burner

Sp. Burner Impulsion 9 - 11 N/MW

Inj. velocity Brown coal Coal Petcoke Anthracite AFR 35 - 40 aprox. 30 aprox. 25 20 - 25 25 - 45**

NDIA LIMITED

t/h

Altitude Ambient temperature Ambient pressure

250 m O 30 C 10029 mmwg

TPH TPH % % kcal/kg kcal/kgcl 0C Nm3/hr

46195.226 kgair//hr 0.38 kgair/kg

mm nos m2 mmwg m/sec Nm3/hr % %.m/sec N MW N/MW

mm nos m2 mmwg m/sec Nm3/hr % %.m/sec

N MW N/MW %.m/sec N/MW

Guidevalues *
New Burner
11 N/MW Transp. vel. 24 - 35 24 - 35 24 - 35 24 - 35 24 - 35 Fuel load 5-7 3-5 3-5 1.5 - 2 1-5

Existing Burner