GEAR FAILURES Pitting

Dr.-Ing. Klaus Michaelis

Forschungsstelle fr Zahnrder und Getriebebau Gear Research Centre Head of the Institute: Prof. Dr.-Ing. B.-R. Hhn

TU Mnchen B.-R. Hhn

Course at the University of Ljubljana

Michaelis

TU Mnchen B.-R. Hhn

Pitting on Case Carburized Gear

Michaelis
3/144.06.24

TU Mnchen B.-R. Hhn

Pitting and Micropitting

Michaelis
4/144.06.24

TU Mnchen B.-R. Hhn

Pitting on Through Hardened Gear

Michaelis
1/148.03.24

TU Mnchen B.-R. Hhn

Surface Failure on Nitrided Gears

Michaelis
17/144.04.24

acc. Oster

TU Mnchen B.-R. Hhn

Subsurface Stress Distribution in a Gear Contact

Michaelis
9/76.00.5

acc. Rettig

TU Mnchen B.-R. Hhn

Pitting Development

Michaelis
10/44.01.1

TU Mnchen B.-R. Hhn

White Etching Area (Butterfly) in the Area of Maximum Subsurface Shear Stress

Michaelis
16/104.01.13

acc. Oster

TU Mnchen B.-R. Hhn

Pitting Area Development as a Function of Flank Pressure and Number of Load Cycles

Michaelis
6/107.03.17

acc. Knauer

TU Mnchen B.-R. Hhn

Influence of the Nominal Viscosity on the Pitting SN-Curve

Michaelis
2/104.06.17

acc. Knauer

TU Mnchen B.-R. Hhn

Influence of the Operating Temperature on the Pitting SN-Curve

Michaelis
1/104.06.17

acc. Kser

TU Mnchen B.-R. Hhn

Influence of the Additive System on the Pitting SN-Curve of Case Carburized Gears

Michaelis
5/51.01.4

acc. Kser

TU Mnchen B.-R. Hhn

Influence of the Additive System on the Pitting SN-Curve of Through Hardened Gears

Michaelis
4/51.01.4

acc. Simon

TU Mnchen B.-R. Hhn

Influence of the Base Oil on the Pitting SN-Curve of Through Hardened Gears and Discs

Michaelis
2/100.05.18

acc. Simon

TU Mnchen B.-R. Hhn

Influence of Film Thickness on Pitting Life of Through Hardened Discs

Michaelis
7/101.01.12

acc. Prexler

TU Mnchen B.-R. Hhn

Influence of Surface Roughness on Pitting Life of Through Hardened Discs

Michaelis
9/100.06.18

acc. Kser

TU Mnchen B.-R. Hhn

Influence of Case Depth on the Pitting SN-Curve of Case Carburized Gears

Michaelis
6/91.01.10

acc. Simon

TU Mnchen B.-R. Hhn

Relative Pitting Life of Through Hardened Discs

Michaelis
7/100.06.18

TU Mnchen B.-R. Hhn

Influence Factors on Pitting Transmittable Torque

Michaelis
40/106.03.18

TU Mnchen B.-R. Hhn

Standard FZG Pitting Test C-PT/9:10/90

Michaelis
13/73.09.14

10

TU Mnchen B.-R. Hhn

Pitting SN-Curves for two Different Lubricants Schematic

Michaelis
3/144.12.28

TU Mnchen B.-R. Hhn

Test Conditions of Different Pitting Test Methods

Michaelis
10/144.12.28

11

TU Mnchen B.-R. Hhn

Low (LLS) and High (HLS) Load Spectrum for Pitting Test

Michaelis
11/144.12.28

acc. Schedl

TU Mnchen B.-R. Hhn

Results of the Standard FZG Pitting Test 9th Torque Stage, Oil Temperature 90 and 120 C

Michaelis
3/157.02.27

12

acc. Schedl

TU Mnchen B.-R. Hhn

Results of the Standard FZG Pitting Test 10th Torque Stage, Oil Temperature 90 C

Michaelis
4/157.02.27

acc. Schedl

TU Mnchen B.-R. Hhn

Results of the Standard FZG Pitting Test in Comparison to the Load Spectrum Pitting Test

Michaelis
12/144.12.28

13

TU Mnchen B.-R. Hhn

Schematic Design of a Cyclic FZG Gear Test Rig

Michaelis
2/144.02.24

TU Mnchen B.-R. Hhn

Cyclic FZG Gear Test Rig

Michaelis

14

TU Mnchen B.-R. Hhn

Load Spectrum Type I

Michaelis
7/144.02.24

oil change runin 1st oil fill

Goil = 1.0 Gpit = 0,5

2nd oil fill

Goil = 1.0 Gpit = 1.0

expected failure reference oil

70 running time

140
acc. Wei

TU Mnchen B.-R. Hhn

Pitting Test under Load and Temperature Spectrum Conditions FZG PITS Test

Michaelis
8/144.02.24

15

2,2 2 1,8 1,6 1,4 1,2 1 0,8 0,6 0,4 0,2 0 reference oil
(GL4-oil-1)

50% failure probability

GL4-oil-2

engine oil

total drive line oil

acc. Wei

lubricant
Michaelis
9/144.02.24

TU Mnchen B.-R. Hhn

Results for Different Automotive Gear Oils In the FZG PITS Test

TU Mnchen B.-R. Hhn

Main Influence Factors on the Result of an FZG Pitting Test

Michaelis
1/144.06.24

16

TU Mnchen B.-R. Hhn

Pitting Load Carrying Capacity Rating According to DIN/ISO 6336

Michaelis
2/83.01.7

TU Mnchen B.-R. Hhn

Permissible Surface Stress

Michaelis
13/83.01.7

17

TU Mnchen B.-R. Hhn

Endurance Limit of Surface Stress

Michaelis
3/91.01.10

TU Mnchen B.-R. Hhn

Operating Modes of a Tilting Converter

Michaelis
8/106.03.15

18

TU Mnchen B.-R. Hhn

Converter Gearbox (Schematic)

Michaelis
9/106.03.15

TU Mnchen B.-R. Hhn

Light Initial Pitting on Through Hardened Sun P2

Michaelis
10/106.03.15

19

TU Mnchen B.-R. Hhn

Severe Pitting on Through Hardened Sun P1

Michaelis
11/106.03.15

TU Mnchen B.-R. Hhn

Operating Spectrum of Converter Gearbox

Michaelis
12/106.03.15

20

TU Mnchen B.-R. Hhn

Comparison of Load Spectra and SN-Curves

Michaelis
13/106.03.15

TU Mnchen Lubrication of Mesh Between Planet and Ring Gear B.-R. Hhn

Michaelis
14/106.03.15

21

TU Mnchen B.-R. Hhn

Pitting and Scuffing on Bevel Pinion Tip

Michaelis
2/59.12.16

22