732816

Precision Shot Pin Cylinders

For locating production material through precisely pierced holes

Sealed Mechanism - Lubricated For Life Shot Pin Type Action Non-Rotating Rod

CORPORATION
www.BTMcorp.com
810-364-4567

INTRODUCTION
WHERE THEY ARE USED
BTMs Precision Shot Pin Cylinders are ideal for locating production material through precisely pierced holes. They are used in a variety of manufacturing industries including Automotive and Appliance. Our Precision Shot Pin Cylinders are commonly applied in welding applications, however, they can be used anywhere your production requires locating through precision holes - including clamping and fixturing.

FEATURES
Shot pin type action Uses standard (NAAMS) mounting (Same as BTM STC model clamps) One piece body including an integral cylinder with a heavy wall Sealed mechanism lubricated for life Non-rotating rod Optional prefitted proximity switches Lightweight, compact design Excellent side load capability Maximum .002 side to side movement at end of extended pin Maximum twist at end of extended pin Standard NAAMS mounting pattern on pin

BTM CORPORATION 300 DAVIS ROAD MARYSVILLE, MI 48040 Tel: 810-364-4567 Fax: 810-364-6178 www.BTMcorp.com

TABLE OF CONTENTS
PPL-52 ...................................................................................................................................... 4-5
Bore Diameter Retract Force Extend Force Anti-Rotation Approximate Weight 52mm (2.0) 934N (210lbs) @ 5.5 BAR (80 PSI) 1001N (225lbs) @ 5.5 BAR (80 PSI) 0 4 4.3 kg (9.5 lbs)

PPL-62 ..................................................................................................................................... 6-7

Bore Diameter Retract Force Extend Force Anti-Rotation Approximate Weight 62mm (2.5) 1512N (340lbs) @ 5.5 BAR (80 PSI) 1557N (350lbs) @ 5.5 BAR (80 PSI) 0 4 5.5 kg (12 lbs)

PPL-62C ................................................................................................................................... 8-9

Bore Diameter Retract Force Extend Force Lateral Movement Tolerance Anti-Rotation Approximate Weight 62mm (2.5) 1312N (295lbs) @ 5.5 BAR (80 PSI) 1557N (350lbs) @ 5.5 BAR (80 PSI) 20mm Stroke = 0.25mm 40mm Stroke = 0.51mm 60mm Stroke = 0.76mm 0 30 3.4 kg (7.5 lbs)

BTM CORPORATION 300 DAVIS ROAD MARYSVILLE, MI 48040 Tel: 810-364-4567 Fax: 810-364-6178 www.BTMcorp.com

PPL-52
Bore Stroke

pRECISION pART LOCATOR

Specifications
52mm (2.0in.) See Chart below 5.5-7 BARS (80-100 PSI) 934N (210 lbs) @ 5.5 BAR (80 PSI) 1001N (225 lbs) @ 5.5 BAR (80 PSI) 0 4' 4.3 kg (9.5 lbs)

SENSOR OPTIONS
The two-position proximity sensors have two sensor heads: S01 and S02. S02 normally reads the extended condition of the cylinder. If S02 is required for the retracted position (transposed switch configuration), order the switch code with a T for Transposed. Example TSC1. Available Switch Codes Turck DC or AC SC1 SC2 SC1AC SC2AC Pepperl + Fuchs DC Only SC1PDC SC2PDC Allen Bradley DC Only SC1ABDC SC2ABDC Balluff DC Only SC1BDC SC2BDC The Sensor Housing can be specfified to be in either the SC1 or SC2 Position

Recommended Operating Pressure Retract Force Extend Force Anti-Rotation Approx. Weight

USE FLOW CONTROLS TO REDUCE IMPACT

PPL 52 Model Assembly Numbers

Port Options Cylinder Stroke
23mm 1/2-20 SAE Port 45mm 60mm 23mm G1/4 Port 45mm 60mm 23mm G3/8 Port 45mm 60mm 23mm 3/8-18 NPTF Port 45mm 60mm

Direct Mount Pin

730800A 730800B 730800C 751400A 751400B 751400C 731500A 731500B 731500C 761000A 761000B 761000C

Standard L-Block
730900A 730900B 730900C 751500A 751500B 751500C 731600A 731600B 731600C 761100A 761100B 761100C

90 L-Block
o

736200A 736200B 736200C 752300A 752300B 752300C 736400A 736400B 736400C 761200A 761200B 761200C

SC1

SC2

BTM NUmbER SEnSoR OpTIon

PPL52 Assembly No.
(See the above chart for BTM No.)

EXAMPLE

HOW TO ORDER
Sensor Package Code

730800A SC2AC

BTM CORPORATION 300 DAVIS ROAD MARYSVILLE, MI 48040 Tel: 810-364-4567 Fax: 810-364-6178 www.BTMcorp.com

DIMENSIONAL INFORMATION DIMENSIONAL INFORMATION

ADVANCE PORT NEAR/FAR SIDE RETRACT PORT NEAR/FAR SIDE

PPL-52

STATUS CONTROL SWITCH PACKAGES SEE CHART FOR AVAILABLE OPTIONS (SC2AC SHOWN)

8K7 THRU (3) HOLES M8X1.25 ~ x 14 (3) MOUNTING HOLES NEAR & FAR SIDE

26 MAX.

22.50.03 DWL 0.13 TAP

88 44

450.03 DWL 0.13 TAP

450.03 DWL 0.13 TAP 336 [3/8 NPT & G3/8 PORTS] 330 [1/2-20 SAE & G1/4 PORTS]

450.03 DWL 0.13 TAP

200.05 DWL 0.13 TAP

250.03 500.05

SHAFT OPTIONS STANDARD DIRECT MOUNT SHAFT FOR USE WITH N.A.A.M.S. LOCATING PINS (REF. FULL METRIC No. APS193M)

STANDARD L-BLOCK SHAFT OPTION FOR USE WITH N.A.A.M.S. L-BLOCKS & LOCATING PIN RETAINERS

MOUNTING SURFACE

MOUNTING SURFACE

10.0 10.0

MOUNTING SURFACE
27.0

CLAMP CAP

31.7 5.0

MOUNTING SURFACE

10.0

55.0 45.0 30.0 15.0

0.03

31.7

R0.5

10.0 -0.00

+0.03

16.0 -0.000 66.0 (EXTENDED) FOR ALL STROKES

+0.015

11.0 THRU (2) HOLES 92.0 (EXTENDED) FOR ALL STROKES 8.0 F7 THRU (2) HOLES

90O L-BLOCK SHAFT OPTION

USE L-Block SHAFT OpTIon FoR OFFSET MoUnTIng oF PInS

MOUNTING SURFACE

MOUNTING SURFACE

NOTE: ALL DIMENSIONS FOR SHAFT ARE THE SAME AS STANDARD L-BLOCK SHAFT OPTION EXCEPT THAT THEY ARE ROTATED 90 FROM THAT POSITION

50.0 OFFSET 100.0 OFFSET MAX.

N.A.A.M.S. LOCATING PIN RETAINER No. APR040

92.0 (EXTENDED) FOR ALL STROKES

BTM CORPORATION 300 DAVIS ROAD MARYSVILLE, MI 48040 Tel: 810-364-4567 Fax: 810-364-6178 www.BTMcorp.com

PPL-62
Bore Stroke

pRECISION pART LOCATOR

Specifications
62mm (2.5in.) See Chart below 5.5-7 BARS (80-100 PSI) 1512N (340 lbs) @ 5.5 BAR (80 PSI) 1557N (350 lbs) @ 5.5 BAR (80 PSI) 0 4' 5.5 kg (12 lbs)

SENSOR OPTIONS
The two-position proximity sensors have two sensor heads: S01 and S02. S02 normally reads the extended condition of the cylinder. If S02 is required for the retracted position (transposed switch configuration), order the swith code with a T for Transposed. Example TSC1. Available Switch Codes Turck DC or AC SC1 SC2 SC1AC SC2AC Pepperl + Fuchs DC Only SC1PDC SC2PDC Allen Bradley DC Only SC1ABDC SC2ABDC Balluff DC Only SC1BDC SC2BDC The Sensor Housing can be specfified to be in either the SC1 or SC2 Position

Recommended Operating Pressure Retract Force Extend Force Anti-Rotation Approx. Weight

USE FLOW CONTROLS TO REDUCE IMPACT

PPL 62 Model Assembly Numbers

Port Options Cylinder Stroke
20mm 1/2-20 SAE Port 40mm 60mm 20mm G1/4 Port 40mm 60mm 20mm G3/8 Port 40mm 60mm 20mm 3/8-18 NPTF Port 40mm 60mm

1
731000A 731000B 731000C 751600A 751600B 751600C 731700A 731700B 731700C 761300A 761300B 761300C

2
o

Direct Mount Pin Standard L-Block

731100A 731100B 731100C 751700A 751700B 751700C 731800A 731800B 731800C 761400A 761400B 761400C

90 L-Block
736300A 736300B 736300C 752400A 752400B 752400C 736500A 736500B 736500C 761500A 761500B 761500C

SC1

SC2

BTM NUmbER SEnSoR OpTIon

PPL62 Assembly No.
(See the above chart for BTM No.)

EXAMPLE

HOW TO ORDER
Sensor Package Code

731000A SC2AC

BTM CORPORATION 300 DAVIS ROAD MARYSVILLE, MI 48040 Tel: 810-364-4567 Fax: 810-364-6178 www.BTMcorp.com

DIMENSIONAL INFORMATION DIMENSIONAL INFORMATION

ADVANCE PORT NEAR/FAR SIDE RETRACT PORT NEAR/FAR SIDE

PPL-62

STATUS CONTROL SWITCH PACKAGES SEE CHART FOR AVAILABLE OPTIONS (SC2AC SHOWN)

10.0 K7 THRU (3) HOLES M10X1.5 ~ x 17 (3) MOUNTING HOLES NEAR & FAR SIDE 27.50.03 DWL 0.13 TAP 25.7 MAX.

104.0

52.0 550.03 DWL 0.13 TAP 450.03 DWL 0.13 TAP

346 [3/8 NPT & G3/8 PORTS] 340 [1/2-20 SAE & G1/4 PORTS]

450.03 DWL 0.13 TAP

200.05 DWL 0.13 TAP

270.03 540.05

SHAFT OPTIONS STANDARD DIRECT MOUNT SHAFT FOR USE WITH N.A.A.M.S. LOCATING PINS (REF. FULL METRIC No. APS193M) STANDARD L-BLOCK SHAFT OPTION FOR USE WITH N.A.A.M.S. L-BLOCKS & LOCATING PIN RETAINERS

MOUNTING SURFACE

MOUNTING SURFACE

10.0 10.0

MOUNTING SURFACE
31.7 5.0

MOUNTING SURFACE

10.0

55.0 45.0 30.0 15.0

0.03

31.7

CLAMP CAP

R0.5

10.0

+0.03 -0.00

66.0 (EXTENDED) FOR ALL STROKES

27.0

+0.015 16.0 -0.000

11.0 THRU (2) HOLES 92.0 (EXTENDED) FOR ALL STROKES 8.0 F7 THRU (2) HOLES

90O L-BLOCK SHAFT OPTION

USE L-Block SHAFT OpTIon FoR OFFSET MoUnTIng oF PInS

MOUNTING SURFACE

MOUNTING SURFACE

NOTE: ALL DIMENSIONS FOR SHAFT ARE THE SAME AS STANDARD L-BLOCK SHAFT OPTION EXCEPT THAT THEY ARE ROTATED 90 FROM THAT POSITION

50.0 OFFSET 100.0 OFFSET MAX.

N.A.A.M.S. LOCATING PIN RETAINER No. APR040

92.0 (EXTENDED) FOR ALL STROKES

BTM CORPORATION 300 DAVIS ROAD MARYSVILLE, MI 48040 Tel: 810-364-4567 Fax: 810-364-6178 www.BTMcorp.com

PPL-62C
Bore Stroke

pRECISION pART LOCATOR

Specifications
62mm (2.5in.) See Chart below 5.5-7 BARS (80-100 PSI) 1312N (295 lbs) @ 5.5 BAR (80 PSI) 1557N (350 lbs) @ 5.5 BAR (80 PSI) 20mm Stroke = 0.25mm 40mm Stroke = 0.51mm 60mm Stroke = 0.76mm 0 30' 3.4 kg (7.5 lbs)

SENSOR OPTIONS
If S02 is required for the retracted position (transposed swith configuration), order the switch code with a T for Transposed. Example TSC. Available Switch Codes Turck DC or AC SC SCAC Pepperl + Fuchs DC Only SCPDC Allen Bradley DC Only SCABDC Balluff DC Only SCBDC

Recommended Operating Pressure Retract Force Extend Force Lateral Movement Tolerance Anti-Rotation Approx. Weight

USE FLOW CONTROLS TO REDUCE IMPACT

PPL 62C Model Assembly Numbers

Port Options Cylinder Stroke
20mm 40mm 60mm 20mm 40mm 60mm

Direct Mount Pin

754100A 754100E 754100B 754100C 754100F 754100D

Standard L-Block
778400A 778400B 778400C 778400D 778400E 778400F

90 L-Block
o

1/4 NPTF & G1/4 Port Manually Operated (Power Assist) 1/4 NPTF & G 1/4 Port

778500A 778500B 778500B 778500D 778500E 778500F

BTM NUmbER SEnSoR OpTIon

PPL62 Assembly No.
(See the above chart for BTM No.)

EXAMPLE

HOW TO ORDER
Sensor Package Code

754100A SCAC

BTM CORPORATION 300 DAVIS ROAD MARYSVILLE, MI 48040 Tel: 810-364-4567 Fax: 810-364-6178 www.BTMcorp.com

DIMENSIONAL INFORMATION DIMENSIONAL INFORMATION

195 8H7 x12

PPL-62C
8H7 x12 M8 x14

SWITCH PACKAGES SEE CHART

M8 x14

450.03 320.1

150.05 210.01 370.05 450.03 300.1 (M8) .02 (8H7)

300.2

300.02 (8h7) 110 300.02 (8h7)

40f7 550.02

600.2 (TAPS)

10

55 0.0 G1/4 PORT - ADVANCE

+0.1

10 370.05 H7 x12 M8 x14

540.05

1/4 NPT PORT RETURN

300.1 (M8) .02 (8H7)

1/4 NPT PORT ADVANCE

G1/4 PORT - RETURN

320.1

210.01

SHAFT OPTIONS STANDARD DIRECT MOUNT SHAFT FOR USE WITH N.A.A.M.S. LOCATING PINS (REF. FULL METRIC No. APS193M) STANDARD L-BLOCK SHAFT OPTION FOR USE WITH N.A.A.M.S. L-BLOCKS & LOCATING PIN RETAINERS

1
82 RETRACTED 45 RETRACTED 22 15.5 7.5 2 25.4

2
LOCATING PINS PER CUSTOMER APPLICATION
10 10

11

55 45 300.03 15

25.4

16 H7 AS SHOWN 11.05 0.00 M6x1.0-6H TAP THRU (2) HOLES 5 THRU M6x1.0-6H TAP x 12 63 RETRACTED
+0.05

11 THRU (2) HOLES 8 F7 THRU (2) HOLES

90O L-BLOCK SHAFT OPTION

USE L-Block SHAFT OpTIon FoR OFFSET MoUnTIng oF PInS

NOTE: ALL DIMENSIONS FOR SHAFT ARE THE SAME AS STANDARD L-BLOCK SHAFT OPTION EXCEPT THAT THEY ARE ROTATED 90 FROM THAT POSITION

50.0 OFFSET 100.0 OFFSET MAX.

N.A.A.M.S. LOCATING PIN RETAINER No. APR040

63 RETRACTED

BTM CORPORATION 300 DAVIS ROAD MARYSVILLE, MI 48040 Tel: 810-364-4567 Fax: 810-364-6178 www.BTMcorp.com

Visit us online at:

WWW .BTM CORP . COm

BTMs website features 24/7 access to the most up to date product information.

Download:
Catalogs Brochures & Flyers Product Information ...and More!

10

BTM CORPORATION 300 DAVIS ROAD MARYSVILLE, MI 48040 Tel: 810-364-4567 Fax: 810-364-6178 www.BTMcorp.com

BTM CORPORATION 300 DAVIS ROAD MARYSVILLE, MI 48040 Tel: 810-364-4567 Fax: 810-364-6178 www.BTMcorp.com

11

CORPORATION
BTM has a wide range of products to meet your needs including (but definitely not limited to):

Pneumatic Clamps & Grippers

Light & Heavy Duty Clamps
Clamps range from light duty omni-directional head clamps to heavy duty precision sealed power clamps.

sheet metal Joining

Tog-L-Loc
BTMs Tog-L-Loc sheet metal joining system is a cold forming process that quickly joins prepainted, galvanized, coated, and dissimilar metals.
WWW.TOG-L-LOC.COM

Light & Heavy Duty Grippers

BTMs Gripper line ranges from compact light duty models to locking & non-locking heavy duty models.

Lance-N-Loc
BTMs Lance-N-Loc Joining System produces clean, strong and consistent joints in most coated or uncoated metals.

Pin Products
Precision Shot Pin cylinders
BTMs Precision Part Locators are used whenever your production needs require locating precise holes in a workpiece.

Ways to Tog-L-Loc

Press Brakes

Handheld Units

Pin Locator Clamps

BTMs Pin Locator Clamps and Single Finger clamps are used in stationary part nests, welding fixtures, transfer systems, robot end effectors and numerous other clamping applications. These clamps locate and hold the work while other operations are performed. Standard pin sizes range from 12.5mm - 40mm.

Die Sets

Universal Presses

Hydraulic Units

Specialized Units

For more information, or to see our full line of products, please visit:

WWW.BTMCORP.COm