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Technical information ..........................................................

2-19
Toolhoolders, external......................................................... 20
Cassettes for railway wheel machining ............................... 21-24
Inserts ................................................................................. 25-27
PCBN, Inserts ..................................................................... 28-40
MDT Technical information ............................................... 41-43
MDT Inserts ..................................................................... 44-49
X4 Technical information .................................................. 50-58
X4 Toolholders ................................................................. 59-60
X4 Inserts ......................................................................... 61-62

Milling

Square shoulder and slot milling cutters.............................. 63-73


Helical milling cutters .......................................................... 74-79
Disc milling cutters .............................................................. 80-89
Minimaster Plus .................................................................. 90-112
Inserts ................................................................................. 113-137

Threading

Technical information .......................................................... 138


Thread Turning Toolholders ............................................. 139-142
Thread Milling Cutters ...................................................... 143-145

Solid End Mills

JABRO Tool selection ................................................... 146


HPM JHP770, JHP951, JHP993 ...................................... 147-160
COMPOSITE JC845, JC880, JC885................................ 161-166

Holemaking

Seco Feedmax SD203-CX1, CX2 ................................... 167-171


CrownlocPlus SD408 ....................................................... 172-181
Perfomax SD602 .............................................................. 182-194
Nanofix ............................................................................ 195-210
Adjustable holder ................................................................ 211-221
Insert for boring ................................................................... 222-223

Holemaking

Tooling

Shrinkfit holders, reinforced type 5600 ................................ 224-230


High precision collet chucks, EPB 5672 .............................. 231-238
ER HP collets, type 5672 .................................................... 239-242
Shrinkfit devices: Easyshrink 15, Packs Easyshrink 20 . 243-257
Boring heads....................................................................... 258-272

SMG*

Workpiece Materials SMG* .............................................. 273-292

Declaration of conformity

............................................................................................ 293-296

Solid
End Mills

Threading

Milling

Turning

Turning

Tooling

Contents

* SMG = Seco Material Group


1

Turning Cutting data


Cutting speed
In this section a recommended cutting speed is indicated under specified conditions and indicated SMG (ver.1)
Use the tables beginning on page 273 to classify the workpiece material into a
SMG.
In order to increase the accuracy towards the actual cutting conditions and requirements of the applications the recommendation is to use Seco-Cut in Customer
Zone or Secolor Turning Calculator available on www.secotools.com

r = cutting edge angle ()


r = nose radius (mm)
ap = depth of cut (mm)
f = feed rate (mm/rev)

CCMT09T304-F1, CVD coated grades

SMG
1
2
3
4
5
6

0,10
1115
945
780
665
555
485

r = 95

Tool life = 15 min

r = 0,4 mm

TP1500

TP2500

TP3500

0,20
900
765
630
540
450
395

0,30
770
655
540
460
385
335

0,10
990
840
695
590
495
435

CCMT09T304-F1, PVD coated grades

0,20
750
635
525
450
375
330

0,30
605
515
425
360
300
265

0,10
555
470
390
330
275
240

0,20
510
430
355
305
255
220

ap = 1 mm
TP40
f

0,30
450
380
315
270
225
195

0,10
640
545
450
385
320
280

0,20
485
410
340
290
240
210

Tool life = 15 min

r = 95

r = 0,4 mm

ap = 1 mm

Tool life = 15 min

r = 95

r = 0,4 mm

ap = 1 mm

CP500
f
SMG
1
2
3
4
5
6

0,10
405
345
285
245
205
180

0,20
325
275
230
195
160
140

0,30
280
240
195
170
140
125

CCMT09T304-F1, PVD coated Cermet


TP1030
f
SMG
1
2
3
4
5
6

0,10
680
575
475
405
340
295

0,20
540
455
375
320
270
235

0,30
435
370
305
260
215
190

0,30
400
340
280
240
200
175

Turning Cutting data


CCMT09T304-F1, uncoated Cermet

Tool life = 15 min

r = 95

r = 0,4 mm

ap = 1 mm

Tool life = 15 min

r = 95

r = 0,8 mm

ap = 2,5 mm

TP1020
f
SMG
1
2
3
4
5
6

0,10
430
365
300
255
215
190

0,20
285
240
200
170
140
125

0,30
205
170
140
120
100
90

CNMG120408-M3, CVD coated grades

SMG
1
2
3
4
5
6

0,25
895
760
625
535
445
390

TP0500

TP1500

TP2500

0,30
820
695
575
490
410
360

0,40
685
580
480
410
340
300

0,25
765
645
535
455
380
335

CNMG120408-M3, CVD coated grades

0,30
705
600
495
420
350
310

0,40
615
520
430
370
305
270

0,25
610
515
425
365
305
265

0,30
545
460
380
325
270
240

TP3500
f
0,40
450
380
315
270
225
195

0,25
445
375
310
265
220
195

0,30
415
350
290
250
205
180

Tool life = 15 min

r = 95

r = 0,8 mm

ap = 2,5 mm

Tool life = 15 min

r = 95

r = 1,6 mm

ap = 6 mm

0,40
365
305
255
215
180
160

TP200
f
SMG
1
2
3
4
5
6

0,25
380
325
265
230
190
165

0,30
355
300
250
210
175
155

0,40
315
265
220
190
155
135

CNMM190616-R4, CVD coated grades

SMG
1
2
3
4
5
6

0,40
665
560
465
395
330
290

TP0500

TP1500

TP2500

0,60
455
385
320
270
225
200

0,80
325
275
230
195
165
145

0,40
605
510
425
360
300
265

CNMG120408-MF2, CVD coated grades

0,60
485
410
340
290
240
210

Tool life = 15 min

0,80
405
345
285
245
205
180

0,40
435
370
305
260
215
190

r = 95

0,60
315
265
220
185
155
135

TP3500
f
0,80
245
205
170
145
120
105

r = 0,8 mm

0,40
355
300
250
210
175
155

0,60
275
235
195
165
135
120

0,80
225
190
155
135
110
95

ap = 1,5 mm

TH1500
f
SMG
7

0,10
230

0,25
150

0,40
110

Turning Cutting data


CNMG120408-MF2, PVD coated grades

Tool life = 15 min

r = 95

r = 0,8 mm

ap = 1,5 mm

Tool life = 10 min

r = 95

r = 0,4 mm

ap = 1 mm

Tool life = 10 min

r = 95

r = 0,4 mm

ap = 1 mm

Tool life = 10 min

r = 95

r = 0,8 mm

ap = 2 mm

TH1000
f
SMG
7

0,10
170

0,25
125

0,40
100

CCMT09T304-MF2, CVD coated grades


TM4000

TP2500

f
SMG
8
9
10
11

0,10
305
240
195
145

0,15
290
230
185
140

0,20
265
210
170
125

0,10
375
295
240
180

CCMT09T304-MF2, PVD coated grades

0,15
410
320
265
195

0,20
395
310
255
190

CP500
f
SMG
8
9
10
11

0,10
195
155
125
95

0,15
175
135
110
85

0,20
160
125
100
75

CNMG120408-MF4, CVD coated grades

SMG
8
9
10
11

0,20
340
270
220
165

TM2000

TM4000

0,30
280
220
180
135

0,40
230
180
150
110

0,20
275
215
175
130

CNMG120408-MF4, PVD coated grades

TP2500
f

0,30
225
175
145
105

0,40
185
145
120
90

0,20
410
320
265
195

0,30
335
265
215
160

0,40
265
210
170
125

Tool life = 10 min

r = 95

r = 0,8 mm

ap = 2 mm

Tool life = 10 min

r = 95

r = 1,2 mm

ap = 5 mm

CP500
f
SMG
8
9
10
11

0,20
160
125
105
75

0,30
140
110
90
65

0,40
125
95
80
60

CNMG160612-M5, CVD coated grades

SMG
8
9
10
11

0,30
235
185
155
115

TM2000

TM4000

TP2500

0,45
170
135
110
80

0,60
130
100
85
60

0,30
190
150
120
90

0,45
135
110
90
65

0,60
105
80
65
49

0,30
280
220
180
135

0,45
185
145
120
90

TP40
f
0,60
125
100
80
60

0,30
150
120
95
70

0,45
125
100
80
60

0,60
110
85
70
50

Turning Cutting data


CCMT09T304-F2, uncoated grades

Tool life = 15 min

r = 95

r = 0,4 mm

ap = 2 mm

Tool life = 15 min

r = 95

r = 1,2 mm

ap = 3 mm

Tool life = 15 min

r = 95

r = 0,04 mm

ap = 1 mm

Tool life = 10 min

r = 95

r = 0,8 mm

ap = 1,5 mm

HX
f
SMG
12
13
14
15

0,10
145
130
110
90

0,15
130
115
95
80

0,20
115
100
85
70

CNMG120412-MR7, CVD coated grades


TK1001

TK2001

f
SMG
12
13
14
15

0,20
390
340
290
240

0,40
340
300
255
210

0,60
315
275
235
195

CCGT060204F-AL, uncoated grades

0,20
390
340
290
240

0,40
340
300
255
210

0,60
315
275
235
195

KX
f
SMG
16
17
18

0,10
575
465
355

0,15
505
410
310

0,20
455
370
280

CNMG120408-MF1, PVD coated grades

SMG
19
20
21
22

0,07
120
95
80
130

TS2000

TS2500

0,15
85
70
60
95

0,23
60
49
42
65

0,07
105
85
75
120

CNMG120408-MF1, uncoated grades

0,15
80
65
55
85

CP500
f
0,23
55
44
38
60

0,07
42
37
32
50

0,15
34
29
25
41

0,23
29
25
22
35

Tool life = 10 min

r = 95

r = 0,8 mm

ap = 1,5 mm

Tool life = 10 min

r = 95

r = 1,2 mm

ap = 3 mm

890
f
SMG
19
20
21
22

0,07
44
36
31
49

0,15
36
29
25
40

0,23
31
25
21
34

CNMG120412-MR4, PVD coated grades


TS2500
f
SMG
19
20
21
22

0,20
55
45
39
65

0,30
35
28
25
39

0,45
20
16
14
22

Turning Cutting data


CNMG120412-MR4, uncoated grades

Tool life = 10 min

r = 95

Tool life = 10 min

r = 95

r = 1,2 mm

ap = 3 mm

r = 0,8 mm

ap = 2 mm

883
f
SMG
19
20
21
22

0,20
25
20
18
28

0,30
22
17
15
24

0,45
18
15
13
20

CNMG120408-MF4, PVD coated grades


TS2000

TS2500

f
SMG
19
20
21
22

0,10
115
90
80
125

0,20
70
55
49
80

CP500

f
0,30
45
36
31
50

0,10
105
85
70
115

0,20
65
50
44
70

f
0,30
40
32
28
45

0,10
41
35
31
49

0,20
32
28
24
39

0,30
28
24
21
33

Note: We recommend to use the Secolor Turning Calculator, see www.secotools.com, using accurate workpiece material classification,
SMG (ver.1)

Turning Chipbreakers
Chipbreakers
Chipbreaker application areas
The chipbreakers are designed to give the insert proper edge geometry for different application areas.
Chipbreaker designations describe the application area as follows:

Letters:

F = Finishing
M = Medium turning
R = Roughing

Digits:

1 = Low edge strength


9 = High edge strength

The colours in the chart indicates the ISO material group the chipbreakers are adaptable for.

ISO material group use


Stainless steel
(ISO M)

Steel
(ISO P)
Stainless steel
(ISO M)

Steel
(ISO P)
Cast iron
(ISO K)

Steel
(ISO P)
Stainless steel
(ISO M)
Cast iron
(ISO K)

Type of operation

Chipbreaker chart for negative basic shape inserts

Relative edge strength per operation type

Turning Chipbreakers
Chipbreaker programme, negative basic shape inserts
-M6

Strong double-sided chipbreaker, intended for semi-roughing and roughing of steel. A well-balanced
design combining excellent chip control and relatively low cutting forces which provides reliable cutting
action in both continuous as well as interrupted cuts. Well suited also for machining of ferritic and
martensitic stainless steels.
Machining range: f = 0,2-0,8 mm/rev, ap = 1,0-7,0 mm

Secomax PCBN
Introduction
Polycrystalline Cubic Boron Nitride (PCBN) is a material which is sintered at extremely high pressure and high temperature into a wear-resistant material with properties close to those of diamond. Due to the hot hardness, oxidation resistance and fracture toughness of the material,
inserts made of PCBN have excellent edge strength and long tool life in machining operations on hard ferrous materials and pearlitic grey cast
iron.
Secomax PCBN inserts are suitable for machining:

Hardened steel (including hard-facing alloys)

Pearlitic grey cast iron

Chilled and white cast iron

Manganese steel

Cemented carbide

Valve seat materials

Powder Metallurgy (PM) alloys

Nickel-based superalloys e.g. Inconel 718

For more information including a comprehensive guide to understanding and applying PCBN successfully, please ask your sales representative
for the Secomax PCBN, Technical Guide (available in English).

Selection of insert types


Solid insert

Sintered layer insert -LF


According to the geometry, two sides can be
used.

CBN layer sintered on carbide. One side is


usable.

Grades:
CBN060K, CBN100, CBN010
CBN170, CBN200,
CBN300, CBN300P,
CBN400C, CBN500

Grades:
CBN10, CBN150, CBN010
CBN060K, CBN160C, CBN200
Toolholder styles: S, C and M
MDT
Grades:
CBN10, CBN010
CBN170, CBN200
Toolholder styles: C (MDT)

Toolholder styles:
D, P, C and M
CBN060K, CBN100 and CBN300 are also, in
some geometries, available with hole.

Brazed tip -L1 (single and double sided) and -L2


CBN brazed onto standard
carbide inserts.
Grades:
CBN10, CBN010,
CBN060K, CBN150,
CBN160C, CBN170, CBN200
Toolholder styles:
D, P, S and M

Brazed tip -L0


CBN brazed onto standard carbide
inserts.
Grade:
CBN10
Toolholder styles:
D, P, S and M

Secomax PCBN
Geometry recommendations
Strong cutting edge geometries are always preferred.
Negative cutting geometry
Chamfered cutting edge
Big nose radius
Sharp positive cutting edge geometry can be advantageous when:
Finishing of small hardened bores without interruptions
Finishing of unstable components without interruptions
Finishing of pearlitic grey cast iron

bn = Chamfer width
n = Chamfer angle

Edge preparation

Design

Honed

LF

Complete top layer

E25

Extra honed, intended for Nickel-based superalloys

Brazed tips (single sided), Insert geometry C, D and V

Chamfered and honed

Brazed tips (single sided), Insert geometry T and W

S25

Chamfered and extra honed intended for PM material

Brazed tips (single sided), Insert geometry S

WZ

High Feed (Wiper) geometry

Brazed tips (double sided), Insert geometry C, D and V

WZP

High Feed (Wiper) geometry Positive

Brazed tips (double sided), Insert geometry T and W

WZN

High Feed (Wiper) geometry Negative

Chamfer size and angle


Solid CBN inserts

Brazed CBN inserts CBN010

CBN060K

0,15 mm x 25

L1

0,10 mm x 20

CBN010

0,10 mm x 20

L2

0,20 mm x 20

CBN100

0,10 mm x 20

LF

0,10 mm x 20

CBN200

0,20 mm x 20

LF-MDT =

0,10 mm x 25

CBN300

0,20 mm x 20

CBN400C

0,20 mm x 20

Brazed CBN inserts CBN10, CBN200


L0
=
0,10 mm x 20

CBN500

0,20 mm x 20

L1

0,20 mm x 20 (L1-WZ = 0,10mm x 20 )

S-04015 CBN300

0,40 mm x 15

L2

0,20 mm x 20

S-15020 CBN300

1,50 mm x 20

LF

0,20 mm x 20

LF-MDT =

0,10 mm x 25

CBN150
L0
=
L1

0,15 mm x 25
(positive C-lock inserts, 0,10 mm x 20)
0,15 mm x 25

LF

0,15 mm x 25

CBN160C, CBN060K
L1
=
0,15 mm x 25
LF

10

0,15 mm x 25

Secomax PCBN
PCBN Chipbreaker inserts
The laser machined chipbreaker comes in two different styles, one for low and one for high feed applications. The non-wiper Secomax chipbreaker insert makes it possible to have a good chip control when low feed rates are used. The wiper Secomax chipbreaker insert provide
improved chip control when using high feed rates.

Secomax PCBN, non-wiper chipbreaker inserts

Secomax PCBN, wiper chipbreaker inserts


Turning recommendation

0,6

0,6

0,5

0,5

0,4

0,4

Depth of cut (mm)

Depth of cut (mm)

Turning recommendation

0,3
0,2
0,1
0

0,3
0,2
0,1

0,1

0,2

0,3

Feed rate /mm/rev)

0,4

0,5

0,1

0,2

0,3

0,4

0,5

Feed rate /mm/rev)

Laser machining provides several benefits over conventional production technologies such as grinding. Laser technology meets the highest
requirements regarding dimensional accuracy, geometrical precision and surface quality for the machining of complex, three-dimensional
geometries. These advantages and possibilities have led to a complex formed chipbreaker with bumps that would have been impossible to
produce with any other production technology.

11

Secomax PCBN
Plunge Turning
The vast majority of heat treated components in the metalworking
industry are machined to their final geometrical form after hardening.
Seco have developed a method in hard turning, the Seco patented
Plunge Turning.

The plunging process consists of an orthogonal cut, using the solid


CBN100, CBN010 or CBN060K.
Using the Plunge Turning method gives two great advantages
compared to conventional hard turning, reduction in cutting time (up to
90%) and improved surface integrity.

Conventional Turning

Plunge Turning
F = Feed direction
W = Workpiece

Cutting time 5 seconds

General cutting data recommendation for Plunge Turning is vc =


200400 m/min and f = 0,04 mm/rev.
To avoid the cutting edge profile affecting surface finish, complete the
operation with a small axial movement.

12

F = Feed direction
W = Workpiece
X = Set screws

Cutting time 0,5 seconds

In addition to the introduction of the Plunge Turning method there are


also some standard toolholders. These toolholders have set screws
which give the possibility to adjust the toolholder to an exact setting
angle. The toolholders have a designation ending with PL, and are
available for inserts in sizes T..11 and T..16.

Secomax PCBN
Maximum depth of cut recommendations
Round inserts

Tool cutting edge angle max ()

D.O.C., ap (mm)
* = max limited
The tool cutting edge angle is limited to 75 resulting in maximum
depth of cut (ap).

Type
L0

Grade

Max. D.O.C. ap (mm)

MDT

CBN10
CBN150
CBN200

0,5
0,5
0,5

Type

CBN060K
CBN160C
CBN170
CBN10
CBN010
CBN150
CBN200

0,5
0,5
0,5
0,5
0,5
0,5
1,0

L2

CBN10
CBN010

0,5
0,5

LF

CBN160C
CBN10
CBN010
CBN150
CBN200

0,5
0,5
0,5
0,5
30% of cutting edge length

Solid

CBN100
CBN010
CBN200
CBN300
CBN400C
CBN500

0,5
0,5
30% of cutting edge length
30% of cutting edge length
30% of cutting edge length
30% of cutting edge length

L1

Number of usable cutting


edges/side at 80% utilization

Max. D.O.C.
ap (mm)
0,10
0,15
0,20
0,25
0,30
0,40
0,50
0,80
1,00
1,20
1,50
1,80
2,00
2,50
3,00
3,50
4,00
4,50
5,00

R...06

R...09

R...12

20
16
14
12
11
10
8
7
6
5
5
4
4
3
3

24
20
17
15
14
12
10
8
7
7
6
5
5
4
4
4
3

23
20
18
16
14
12
10
9
8
7
6
6
5
5
4
4
4
3

Grade

Max. D.O.C. ap (mm)

-LF

CBN10
CBN010

0,5

-LF

CBN200

1,5

M0-LF

CBN10
CBN010
CBN200

0,4 x D

True tip length (TTL) in mm per nose radius (r) and tip type
r = 0,4 mm

r = 0,8 mm

r = 1,2 mm

Insert
shape

Nose
angle

L0

L1

L2

L0

L1

L2

L0

L1

MDT
size

..-LF

..M0-LF

80

1,4

2,7

1,2

2,4

1,6

2,2

LC..13..

2,2

55

2,1

3,2

1,6

2,7

1,2

2,2

LC..1304..

2,4

90

1,1

2,2

60

1,7

2,6

1,3

2,2

35

2,7

5,1

1,7

4,2

MDT
size

..LF

..M0-LF

2,4

LC..1603..

2,5

2,5

2,4

LC..1604..

2,5

3,1

LC..1605..

2,8

3,1

0,9

1,8

LC..1606..

3,2

13

Secomax PCBN, Grades


The Secomax PCBN range of grades consists of both coated and uncoated grades.
The application areas for the Secomax grades are shown below.
The black areas in the chart indicate a grades main ISO application groups and the white areas indicate other supplementary application groups.
Uncoated grades:
CBN010
CBN10
CBN100
CBN150
CBN170
CBN200
CBN300
CBN500

PVD coated grades:


CBN060K
CBN160C
CBN300P
CBN400C

PCBN grades

14

CBN010
uncoated

Solid, brazed tips (single and double sided) or sintered layer


For light continuous to moderate interrupted cuts in hardened steel
(ap <0,5 mm).

CBN060K
coated

Solid, brazed tips (single and double sided) or sintered layer


First choice for continuous to moderate interrupted cuts in hardened
steel (ap < 0,5 mm).
New (Ti,Si,Al)N PVD coating developed for high speed machining.
New unique superalloy binder.

Secomax PCBN, Cutting data


Case Hardened steel
Hardness of 55-62 HRc.

Basic conditions:
Dry machining is preferable.
The chips should be fully annealed and brittle.
For high surface requirements, use CBN150.

D.O.C.
<0,5 mm
(Finishing)

In intermittent cutting:

Moderate intermittent cuts, use CBN060K/CBN010/CBN10/CBN100.


Aggressive intermittent cuts, use CBN160C.
Reduce the feed rate.
Machine without coolant.
If possible, chamfer any sharp edges of the workpiece before machining.

D.O.C.
0,5-3,0 mm
(Roughing)

* = Not applicable
vc = Cutting speed (m/min)
f = Feed (mm/rev)

Hardened steel
Hardness of 4565 HRc.
Heat-treated steel, ball bearing steel, tool steel, high speed
steel and hardened stainless steel.

Basic conditions:

Dry machining is preferable.


Coolant can be used.
High speed steel must not be subjected to intermittent cutting.
The chips should be fully annealed and brittle.
For finishing use CBN060K/CBN010/CBN10/CBN100/CBN150/CBN160C.
For roughing use CBN200/CBN300.
High surface requirements use CBN150.

D.O.C.
<0,5 mm
(Finishing)

In intermittent cutting:

Moderate intermittent cuts, use CBN010/CBN10/CBN100, CBN060K.


Aggressive intermittent cuts, use CBN160C/CBN200.
Reduce the feed rate.
Machine without coolant.
If possible, chamfer any sharp edges of the workpiece before machining.

D.O.C.
0,5-3,0 mm
(Roughing)

vc = Cutting speed (m/min)


f = Feed (mm/rev)

15

Secomax PCBN, Cutting data


Pearlitic cast iron
Pearlitic cast iron and nodular cast iron with a free ferrite content of <10%.

Basic conditions:

First choice in dry machining: CBN300.


First choice when coolant is used: CBN200.
First choice for finishing machining: CBN400C.
When finishing at very low speed use CBN010/CBN10/CBN100.
Adjust the depth of cut to get under casting skin and blow holes.
Chamfer the workpiece at entry and exit.

D.O.C.
<0,5 mm
(Finishing)

D.O.C.
0,5-3,0 mm
(Roughing)

vc = Cutting speed (m/min)


f = Feed (mm/rev)

Sintered valve seat materials

Basic conditions:

First choice CBN200.


Second choice CBN010/CBN10/CBN100.
Use positive inserts.
Use chamfered and honed edges for longer tool life.
Use honed edges when tight tolerances are required.
Machining can be carried out either with or without coolant.

D.O.C.
<0,5 mm
(Finishing)

D.O.C.
0,5-3,0 mm
(Roughing)

* = Not applicable
vc = Cutting speed (m/min)
f = Feed (mm/rev)

16

Secomax PCBN, Cutting data


Powder Matallurgy (PM) alloys
Hardness of 45-70 HRc.
PCBN tools can be used on PM parts as soft as 25 HRc. The
critical parameter is particle hardness, when the particle hardness
exceeds 50 HRc, PCBN is useful, no matter what the
bulk hardness is.

D.O.C.
<0,5 mm
(Finishing)

Basic conditions:

First choice CBN200.


For roughing solid CBN300 is an alternative.
Use chamfered inserts, S25.
Do not use coolant for interrupted cut.
Use largest nose radius possible.

D.O.C.
0,5-3,0 mm
(Roughing)

vc = Cutting speed (m/min)


f = Feed (mm/rev)

Nickel-based superalloys e.g. Inconel 718

Basic conditions:

Use CBN170/CBN010/CBN10/CBN100.
Use coolant.
Optimal edge condition varies with operation.
Use E25 edge preparation.

D.O.C.
<0,5 mm
(Finishing)

D.O.C.
0,5-3,0 mm
(Roughing)

* = Not applicable
vc = Cutting speed (m/min)
f = Feed (mm/rev)

17

Secomax PCBN, Cutting data


Hard facing alloys
Hardness <60 HRc.
Cr-based alloys.

Basic conditions:
First choice for finishing CBN010/CBN10/CBN100.
First choice for roughing CBN300, or when Centrelock inserts are used
CBN200.
Use round insert if possible.
Use chamfered insert.
Adjust the depth of cut so that machining is not carried out in the welding skin
and blowholes.
Dry machining is preferable.
Remove any weld spatter before machining.
Parts with sprayed layer cannot be machined economically.

D.O.C.
<0,5 mm
(Finishing)

D.O.C.
0,5-3,0 mm
(Roughing)

vc = Cutting speed (m/min)


f = Feed (mm/rev)

Hard facing alloys


Hardness >35 HRc.
Co-based alloys.

Basic conditions:
First choice for finishing CBN010/CBN10/CBN100.
First choice for roughing CBN300, or when Centrelock inserts are used
CBN200.
Use round insert if possible.
Use chamfered insert.
Adjust the depth of cut so that machining is not carried out in the welding skin
and blowholes.
Dry machining is preferable.
Remove any weld spatter before machining.
Parts with sprayed layer cannot be machined economically.

D.O.C.
<0,5 mm
(Finishing)

D.O.C.
0,5-3,0 mm
(Roughing)

vc = Cutting speed (m/min)


f = Feed (mm/rev)

18

Secomax PCBN, Cutting data


Hard facing alloys
Hardness >35 HRc.
Ni-based alloys.

Basic conditions:
First choice for finishing CBN010/CBN10/CBN100.
First choice for roughing CBN300, or when Centrelock inserts are used
CBN200.
Use round insert if possible.
Use chamfered insert.
Adjust the depth of cut so that machining is not carried out in the welding skin
and blowholes.
Dry machining is preferable.
Remove any weld spatter before machining.
Parts with sprayed layer cannot be machined economically.

D.O.C.
<0,5 mm
(Finishing)

D.O.C.
0,5-3,0 mm
(Roughing)

vc = Cutting speed (m/min)


f = Feed (mm/rev)

Hard facing alloys


Hardness >35 HRc.
Fe-based alloys..

Basic conditions:
First choice for finishing CBN010/CBN10/CBN100.
First choice for roughing CBN300, or when Centrelock inserts are used
CBN200.
Use round insert if possible.
Use chamfered insert.
Adjust the depth of cut so that machining is not carried out in the welding skin
and blowholes.
Dry machining is preferable.
Remove any weld spatter before machining.
Parts with sprayed layer cannot be machined economically.

D.O.C.
<0,5 mm
(Finishing)

D.O.C.
0,5-3,0 mm
(Roughing)

vc = Cutting speed (m/min)


f = Feed (mm/rev)

19

Turning Toolholders, external


Toolholders for inserts LNMX
PLBNR/L

For insert programme, see Update 2012-1 page 4


o = Rake angle, s = Inclination angle
Right-hand version shown

Dimensions in mm
Part No.

l1

f1

l3

40

PLBNR 6060V40-A
PLBNL 6060V40-A

60
60

60
60

400
400

61,4
61,4

62
62

-6
-6

-6
-6

11,3
11,3

LNMX401432
LNMX401432

50

PLBNR 6060V50
PLBNL 6060V50

60
60

60
60

400
400

60,0
60,0

68
68

-6
-6

-6
-6

11,5
11,5

LNMX501432
LNMX501432

Application
75

Spare Parts, Parts included in delivery


Toolholder/
Insert dimension

40
50

Anvil

PLN400632
PLN500632

Lever

Anvil pin

PP1325
PP1325

Please check availability in current price and stock-list

20

RP1312
RP1312

Screw

Key

LS1240
LS1240

Punch

5 SMS795
5 SMS795

MP25
MP25

Turning Cassettes for railway wheel machining


Toolholders for inserts LNMX
CT-PLANR/L

For insert programme, see Update 2012-1 page 3


Right-hand version shown

Dimensions in mm
Application
19

Part No.

h1

l2

l1

f1

CT-PLANR3223-19
CT-PLANL3223-19

32
32

22,6
22,6

42,2
42,2

35
35

23
23

0,2
0,2

LNMX191940
LNMX191940

Spare Parts, Parts included in delivery


Toolholder/
Insert dimension

CT-PLANR/L

Anvil

Anvil screw/Key

LN190450

174.10-650.9-T07P

Pin

T07P-2

MN1515SL-T15P

Torx driver for insert


screw

T15P-2

Please check availability in current price and stock-list

21

Turning Cassettes for railway wheel machining


Toolholders for inserts LNMX
CT-PLFNR/L

For insert programme, see Update 2012-1 page 3


Right-hand version shown

Dimensions in mm
Application
19

Part No.

h1

l2

l1

f1

CT-PLFNR3219-19
CT-PLFNL3219-19

32
32

18,2
18,2

43
43

35
35

19
19

Spare Parts, Parts included in delivery


Toolholder/
Insert dimension

CT-PLFNR/L

Anvil

Anvil screw/Key

LN190450

174.10-650.9-T07P

Please check availability in current price and stock-list

22

Pin

T07P-2

MN1515SL-T15P

Torx driver for insert


screw

T15P-2

0,2
0,2

LNMX191940
LNMX191940

Turning Cassettes for railway wheel machining


Toolholders for inserts SNMX
CT-PSANR/L

For insert programme, see Update 2012-1 page 4


Right-hand version shown

Dimensions in mm
Application
19

Part No.

h1

l2

l1

f1

CT-PSANR3223-1911
CT-PSANL3223-1911

32
32

22,6
22,6

43
43

35
35

23
23

0,2
0,2

SNMX191140
SNMX191140

Spare Parts, Parts included in delivery


Toolholder/
Insert dimension

CT-PSFNR/L

Anvil

PSN19X340

Lever

Anvil pin

PP6020

RP9811

Lever screw

LS1030

Key

Punch

4 SMS795

MP1519

Please check availability in current price and stock-list

23

Turning Cassettes for railway wheel machining


Toolholders for inserts SNMX
CT-PSFNR/L

For insert programme, see Update 2012-1 page 4


Right-hand version shown

Dimensions in mm
Application
19

Part No.

h1

l2

l1

f1

CT-PSFNR3219-1911
CT-PSFNL3219-1911

32
32

18,25
18,25

43
43

35
35

19
19

0,2
0,2

SNMX191140
SNMX191140

Spare Parts, Parts included in delivery


Toolholder/
Insert dimension

CT-PSFNR/L

Anvil

PSN19X340

Lever

Anvil pin

PP6020

Please check availability in current price and stock-list

24

RP9811

Lever screw

LS1030

Key

Punch

4 SMS795

MP1519

Turning Inserts
Insert additions
Coated grades
Part No.

TP0500

TK1001

TK2001

CCMT

09T304-MF2
09T308-MF2

CCMT

120404-M3

CNMG

120408-MF2
120412-MF2

[
[

CNMG

120408W-MF2
120412W-MF2

[
[

CNMG

120404-MF3
120408-MF3

CNMG

120412W-M3

CNMG

160624-MR7

CNMM

160624-R7

CNMM

190624-RR6

DNMG

150608-MF2
150612-MF2

[
[

DNMG

150404-M3

DNMG

150612-M5

DNMU

110408-MF2

RCMT

1606M0-F1

RCMT

1606M0-M3

SNMG

120408-M3

SNMG

120408-M5

SNMM

190624-R7

SNUN

120412

VBMT

160408-F1

VBMT

160408-MF2
160412-MF2

[
[

VNMG

160408-MF2

VNMG

160404-M3

WNMG

080408-MF3

TM4000

[
[
[

[
[
[
[

[
[

[
[
[

[
[

25

Turning Inserts
CNMG
Tolerances:
s = 0,13
r = 0,1

Dimensions in mm
s
h

Size

1204
1606

12,7
15,875

12,9
16,1

4,76
6,35

5,15
6,35

0,8-1,6
1,2-2,4

-M6

Grades

TP1030

TP1020

Cermet

890

883

KX

HX

CP500

CP200

TS2500

TS2000

TK2001

TK1001

Uncoated
TM4000

[ [ [ [
[ [ [

TM2000

CNMG 160612-M6
160616-M6

TH1500

[ [ [
[ [ [ [
[

TH1000

CNMG 120408-M6
120412-M6
120416-M6

TP40

Part No.

TP200

TP3500

TP2500

TP1500

Inserts
CNMG-M6

TP0500

Coated

DNMG
Tolerances:
s = 0,13
r = 0,1

Size

1506

12,7

15

Dimensions in mm
s
h
6,35

5,15

0,8-1,2

-M6

Grades

DNMG 150608-M6
150612-M6

[ Stock standard
Subject to change refer to current price- and stock-list
26

[ [
[ [ [

TP1030

TP1020

Cermet

890

883

KX

HX

CP500

CP200

TS2500

TS2000

TK2001

TK1001

Uncoated
TM4000

TM2000

TH1500

TH1000

TP40

TP200

TP3500

TP2500

Part No.

TP1500

Inserts
DNMG-M6

TP0500

Coated

Turning Inserts
SNMG
Tolerances:
s = 0,13
r = 0,1

Size

1204
1506

12,7
15,875

Dimensions in mm
s
h

4,76
6,35

5,15
6,35

1,2
1,6

Uncoated

Cermet

-M6

SNMG 120412-M6

SNMG 150616-M6

TP1030

TP1020

890

883

HX

CP500

CP200

TS2500

TS2000

TK2001

TK1001

TM4000

TM2000

TH1500

TH1000

TP40

TP200

TP3500

TP2500

Part No.

TP1500

TP0500

Inserts
SNMG-M6

KX

Grades
Coated

WNMG
Tolerances:
s = 0,13
r = 0,1

Size

0804

12,7

8,7

Dimensions in mm
s
h
4,76

5,15

0,8-1,6

-M6

Grades

WNMG 080408-M6
080412-M6
080416-M6

TP1030

TP1020

Cermet

890

883

KX

HX

CP500

CP200

TS2500

TS2000

TK2001

TK1001

Uncoated
TM4000

TM2000

TH1500

TH1000

TP40

TP200

TP3500

TP2500

Part No.

TP1500

Inserts
WNMG-M6

TP0500

Coated

[ [ [
[ [ [
[

[ Stock standard
Subject to change refer to current price- and stock-list
27

Secomax PCBN, Inserts


CCGW
Tolerances:
d = 0,025
s = 0,13
r = 0,1

CCGW

Size

0602
09T3
1204

6,350
9,525
12,700

6,5
9,7
12,9

CCGW...-B

Dimensions in mm
s
h
2,38
3,97
4,76

Grades

CCGW 060204E-L1-B
060208E-L1-B
060204S-01020-L1-B
060204S-01525-L1-B
060208S-01525-L1-B
060208S-02020-L1-B

[
[

Toolholders

[
[

CBN400C

CBN300P

CBN160C

CBN060K
[
[

[
[
[

Internal

SCLCR/L..06
SCGCR/L..06
SCDCR/L..06
SCFCR/L..06
SCACR/L..06
SCECL..06

SCLCR/L06
..-SCFCR/L06
SCACL..06
SCECL..06
..-SCDCL06

SCLCR/L..09
SCGCR/L..09
SCDCR/L..09
SCFCR/L..09
SCACR/L..09
SCECL..09

SCLCR/L09
..-SCFCR/L09
SCACL..09
SCECL..09
..-SCDCL09

[ [

SCLCR/L..09

..-SCLCR/L09

SCLCR/L..12

***

[
[
[

[
[

CCGW 09T304S-01525L1WZB
09T308S-01525L1WZB

28

External

[
[
[

CCGW 09T304S-L0-WZ

[ Stock standard
Subject to change refer to current price- and stock-list
***For information, contact your local Seco office

CBN500

[
[

CCGW 120408S-02020-L1-B

CBN300

CCGW 09T304S-01020-LF
09T308S-01020-LF

CCGW 120404S-L0
120408S-L0

0,2-0,8
0,4-0,8
0,4-0,8

Coated
CBN200

CBN170

CBN150

CBN100

CCGW 060202S-01020-LF
060204S-01020-LF
060208S-01020-LF
CCGW 09T304E-L1-B
09T308E-L1-B
09T304S-01020-L1-B
09T304S-01525-L1-B
09T308S-01020-L1-B
09T308S-01525-L1-B
09T308S-02020-L1-B
09T304S25-02020-L1B
09T308S25-02020-L1B

CBN10

CBN010

Part No.

2,9
4,5
5,6

CCGW...-LF

Uncoated

Inserts
CCGW

[
[
[
[
[

Tip sizes, see page 13


Edge preparation, see page 10

Secomax PCBN, Inserts


CNGA
Tolerances:
d = 0,025
s = 0,13
r = 0,1

CNGA

Size

1204

12,700

12,9

CNGA...-B

Dimensions in mm
s
h
4,76

Grades

CNGA 120404S-L0-B
120408S-L0-B
120412S-L0-B

[
[
[

CNGA 120412S-L1

CNGA 120408E-L1-B
120404S-01020-L1-B
120408S-01020-L1-B
120408S-01525-L1-B
120408S-02020-L1-B
120412S-01020-L1-B
120412S-01525-L1-B

Toolholders

CBN400C

CBN300P

CBN160C

CBN060K

CBN500

CBN300

CBN200

CBN170

External

Internal

DCLNR/L..12
PCLNR/L..12

..-PCLNR/L12
..-MCLNR/L12

[ [
[

[
[

[ [
[
[
[
[
[

[
[
[ [
[

CNGA 120408S-01525L1WZU
120412S-01525L1WZU

[ Stock standard
Subject to change refer to current price- and stock-list

CBN150
[

CNGA 120408S-01020-L1-WZ

CNGA 120408S-L1-WZN-U

Coated

CNGA 120408S25-02020-L1B

CNGA 120408S-L1-WZN-B
120408S-L1-WZP-B

0,4-1,2

[
[

CNGA 120408E25-L1-U
120404S-01525-L1-U
120408S-01525-L1-U
120412S-01525-L1-U

CNGA 120408S-01020-L1WZB
120408S-01525L1WZB
120412S-01525L1WZB

CBN100

CBN10

CBN010

Part No.

5,15

CNGA...-U

Uncoated

Inserts
CNGA

[
[

[
[
[

Tip sizes, see page 13


Edge preparation, see page 10
29

Secomax PCBN, Inserts


DCGW
Tolerances:
d = 0,025
s = 0,13
r = 0,1

Size

0702
11T3

6,350
9,525

7,8
11,6

Dimensions in mm
s
h
2,38
3,97

2,9
4,5

0,2-0,8
0,2-0,8

DCGW...-B

Grades

Toolholders

DCGW 070204E-L1-B
070208E-L1-B
070202S-01020-L1-B
070202S-01525-L1-B
070204S-01020-L1-B
070204S-01525-L1-B
070204S-02020-L1-B
070208S-01525-L1-B
070208S-02020-L1-B
070204S25-02020-L1B
DCGW 11T302E-L1-B
11T308E-L1-B
11T304S-01020-L1-B
11T304S-01525-L1-B
11T304S-02020-L1-B
11T308S-01020-L1-B
11T308S-01525-L1-B
11T308S-02020-L1-B
11T304S25-02020-L1B
11T308S25-02020-L1B

[ Stock standard
Subject to change refer to current price- and stock-list
30

[
[
[
[

CBN400C

CBN300P

CBN160C

CBN060K

CBN500

CBN300

Coated
CBN200

CBN170

CBN150

CBN100

Part No.

CBN10

Inserts
DCGW

CBN010

Uncoated

External

Internal

SDHCR/L..07
SDJCR/L..07
SDACR/L..07
SDNCN..07

..-SDUCR/L07
..-SDQCR/L07

SDHCR/L..11
SDJCR/L..11
SDNCN..11
SDACL..11

..-SDUCR/L11
..-SDQCR/L11

[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[

Tip sizes, see page 13


Edge preparation, see page 10

Secomax PCBN, Inserts


DNGA
Tolerances:
d = 0,025
s = 0,13
r = 0,1

DNGA

Size

1504
1506

12,700
12,700

15,0
15,0

DNGA...-B

Dimensions in mm
s
h
4,76
6,35

Grades

DNGA 150404S-L0-B
150408S-L0-B
150408S-01020-L1-B
150408S-01525-L1-B
150408S-02020-L1-B
150412S-01525-L1-B
150408S25-02020-L1B

Toolholders

CBN400C

CBN300P

CBN160C

[ [
[

External

Internal

DDJNR/L..15*
DDHNR/L..15
DDNNN..15*
PDJNR/L..15
PDNNN..15
DDJNR/L..15

A32T-PDUNR/L15**
A40U-PDUNR/L15**
A50V-PDUNR/L15**

PDJNR/L..15
PDNNN..15
DDJNR/L..15

A32T-PDUNR/L15
A40U-PDUNR/L15
A50V-PDUNR/L15
S32U-PDUNR/L15
S40V-PDUNR/L15
S50W-PDUNR/L15

[
[
[
[

DNGA 150612S-L1

[
[
[
[

[ [
[
[

DNGA 150608E25-L1-U
150604S-01525-L1-U
150608S-01525-L1-U
150612S-01525-L1-U

[ Stock standard
Subject to change refer to current price- and stock-list
*Anvil DDN150616 for insert DN..1504.., to be ordered separately
**Anvil PDD150412 for insert DN..1504.., to be ordered separately

CBN060K

DNGA 150604S-L0-B
150608S-L0-B

DNGA 150608S01020L1WZ93B

CBN500

[
[

DNGA 150408S-01525-L1-U

DNGA 150604S-01020-L1-B
150608S-01020-L1-B
150608S-01525-L1-B
150608S-02020-L1-B
150612S-01525-L1-B

CBN300

Coated
CBN200

CBN170

CBN150

CBN100

CBN10

CBN010

Part No.

0,4-1,2
0,4-1,2

DNGA...-U

Uncoated

Inserts
DNGA

5,15
5,15

[
[
[
[
[

Tip sizes, see page 13


Edge preparation, see page 10
31

Secomax PCBN, Inserts


RNGN
Dimensions in mm

Tolerances:
D = 0,025
s = 0,13

Size

0603
0903
1203

6,350
9,525
12,700

3,18
3,18
3,18

RNGN

Grades

Toolholders

RNGN 060300E
060300S
060300S-01020
060300S-01525
RNGN 090300E25
090300S
090300S-01020
090300S-01525
RNGN 120300S-01020

[ Stock standard
Subject to change refer to current price- and stock-list
***For information, contact your local Seco office
32

[
[
[

CBN400C

CBN300P

CBN160C

CBN060K

CBN500

CBN300

Coated
CBN200

CBN170

CBN150

CBN100

Part No.

CBN10

Inserts
RNGN

CBN010

Uncoated

External

Internal

CRSNR/L..06
CRDNN..06

..-CRSNR/L06

CRSNR/L..09
CRDNN..09

..-CRSNR/L09

CRSNR/L..12
CRDNN..12

***

[
[
[

[
[

[
[
[

Tip sizes, see page 13


Edge preparation, see page 10

Secomax PCBN, Inserts


SNGN
Tolerances:
l = 0,025
s = 0,13
r = 0,1

Size

Dimensions in mm
s

0603
0903

6,350
9,525

3,18
3,18

0,8
0,8-1,6

SNGN

Grades

Toolholders

SNGN 060308S-01020
[
SNGN 090308E
090308S
090308S-01020
090312S
090312S-01020
090316S

[ Stock standard
Subject to change refer to current price- and stock-list
***For information, contact your local Seco office

[
[

CBN400C

CBN300P

CBN160C

CBN060K

CBN500

CBN300

Coated
CBN200

CBN170

CBN150

CBN100

Part No.

CBN10

Inserts
SNGN

CBN010

Uncoated

External

Internal

CSSNR/L..06
CSRNR/L..06
CSKNR/L..06

***

CSBNR/L..09
CSDNN..09

..-CSKNR/L09

[
[
[
[

Tip sizes, see page 13


Edge preparation, see page 10
33

Secomax PCBN, Inserts


TCGN
Tolerances:
d = 0,025
s = 0,13
r = 0,1

Size

0601

3,960

Dimensions in mm
l
s

5,50

0,4

1,59

TCGN

Grades

Toolholders

[ Stock standard
Subject to change refer to current price- and stock-list
***For information, contact your local Seco office
34

CBN400C

CBN300P

CBN160C

CBN060K

CBN500

CBN300

Coated
CBN200

CBN170

[ [

CBN150

TCGN 060104E-LF

CBN100

Part No.

CBN10

Inserts
TCGN

CBN010

Uncoated

External

Internal

CTLCR/L..06

***

Tip sizes, see page 13


Edge preparation, see page 10

Secomax PCBN, Inserts


TCGW
Tolerances:
d = 0,025
s = 0,13
r = 0,1

Size

0902
1102

5,560
6,350

9,0
11,0

TCGW...-C

Dimensions in mm
s
h
2,38
2,38

Grades

TCGW 090204S-01020-LF
090208S-01020-LF
TCGW 110204E-L1-C
110204S-01020-L1-C
110204S-01525-L1-C
110204S-02020-L1-C
110208S-01020-L1-C
110208S-01525-L1-C
110208S-02020-L1-C
TCGW 110204S-01020-LF
110208S-01020-LF

[ Stock standard
Subject to change refer to current price- and stock-list
***For information, contact your local Seco office

0,4-0,8
0,4-0,8

Toolholders

[
[
[

[
[

CBN400C

CBN300P

CBN160C

CBN060K

CBN500

CBN300

Coated
CBN200

CBN170

CBN150

CBN100

CBN10

CBN010

Part No.

2,6
2,9

TCGW...-LF

Uncoated

Inserts
TCGW

External

Internal

***

***

STJCR/L..11
STGCR/L..11
STFCR/L..11

..-STFCR/L11

[
[
[ [
[
[
[

[
[

Tip sizes, see page 13


Edge preparation, see page 10
35

Secomax PCBN, Inserts


TNGN
Tolerances:
d = 0,025
s = 0,13
r = 0,1

Dimensions in mm
l
s

Size

1103
1603

6,350
9,525

11,0
16,5

3,18
3,18

0,4-1,2
0,4

TNGN

Grades

Toolholders

TNGN 110304E
110308E
110308E25
110304S-01020
110304S-01525
110308S-01020
110308S-01525
110312S-01020
110312S-01525

[
[
[
[

CBN400C

CBN300P

CBN160C

CBN060K

CBN500

CBN300

CBN200

CBN170
[

External

Internal

CTJNR/L..11
CTFNR/L..11
CTFNR/L..11-PL
CTGNR/L..11-PL

..-CTUNR/L11

CTJNR/L..16*
CTFNR/L..16*
CTFNR/L..16-PL
CTGNR/L..16-PL

***

[
[
[

36

Coated

TNGN 160304S-01020

[ Stock standard
Subject to change refer to current price- and stock-list
***For information, contact your local Seco office

CBN150

CBN100

Part No.

CBN10

Inserts
TNGN

CBN010

Uncoated

Tip sizes, see page 13


Edge preparation, see page 10

Secomax PCBN, Inserts


TNGX
Tolerances:
d = 0,025
s = 0,13
r = 0,1

Dimensions in mm
l
s

Size

1103

6,350

TNGX-...R/L-WZ Crossbill

11,0

3,18

Grades

TNGX 110304S-01020-WZ
110308S-01020-WZ
110308S-01525-WZ
TNGX-...R/L-WZ
Crossbill

TNGX 110308S-01020-R-WZ
110308S-01020-L-WZ

Toolholders

[
[

CBN400C

CBN300P

CBN160C

CBN060K

CBN500

CBN300

Coated
CBN200

CBN170

CBN150

CBN100

CBN10

CBN010

Part No.

0,4-0,8

TNGX...-WZ

Uncoated

Inserts
TNGX...-WZ

External

Internal

CTJNR/L..11*

..-CTUNR/L11*

[
[

[ Stock standard
Subject to change refer to current price- and stock-list
*For inserts with nose radius 08, use anvil CTN110312, to be ordered separately

Tip sizes, see page 13


Edge preparation, see page 10
37

Secomax PCBN, Inserts


VBGW
Tolerances:
d = 0,025
s = 0,13
r = 0,1

Size

1604

9,525

16,0

VBGW

Dimensions in mm
s
h
4,76

Grades

VBGW 160404S-L0-B
160408S-L0-B
160408E-L1-B
160402S-01525-L1-B
160404S-01020-L1-B
160404S-01525-L1-B
160408S-01020-L1-B
160408S-01525-L1-B

[
[

[ Stock standard
Subject to change refer to current price- and stock-list

0,2-0,8

Toolholders

CBN400C

CBN300P

CBN160C

CBN060K

CBN500

CBN300

Coated
CBN200

CBN170

CBN150

CBN100

CBN10

VBGW 160402S-L0

VBGW 160408E-L2
160404S-L2
160408S-L2

38

CBN010

Part No.

4,5

VBGW...-B

Uncoated

Inserts
VBGW

External

Internal

SVLBR/L..16
SVJBR/L..16
SVABR/L..16
SVVBN..16

..-SVMBL16
..-SVQBR/L16
..-SVUBR/L16

[
[
[
[

[ [

[
[
[

Tip sizes, see page 13


Edge preparation, see page 10

Secomax PCBN, Inserts


VNGA
Tolerances:
d = 0,025
s = 0,13
r = 0,1

VNGA

Size

1604

9,525

16,0

VNGA...-B

Dimensions in mm
s
h
4,76

Grades

VNGA 160402S-L0
160404S-L0
160408S-L0

[
[
[

VNGA 160404S-L0-B
160408S-L0-B
160402S-01525-L1-B
160404S-01020-L1-B
160404S-01525-L1-B
160404S-02020-L1-B
160408S-01525-L1-B
160408S-02020-L1-B

[
[

Toolholders

CBN400C

CBN300P

CBN160C

CBN060K

CBN500

CBN300

Internal

CVVNN..16
DVJNR/L..16
MVJNR/L..16
MVPNR/L..16

..-MVPNR/L16
..-MVLNR/L16
..-MVYNR/L16

[
[

[
[

[
[
[

VNGA 160408S-01525-L1-U

VNGA 160408S25-02020-L1B

[ Stock standard
Subject to change refer to current price- and stock-list

External

VNGA 160404S-01525-L1-U

VNGA 160404S-L2
160408S-L2

0,2-0,8

Coated
CBN200

CBN170

CBN150

CBN100

CBN10

CBN010

Part No.

3,81

VNGA...-U

Uncoated

Inserts
VNGA

[
[
[

Tip sizes, see page 13


Edge preparation, see page 10
39

Secomax PCBN, Inserts with chipbreakers


CCGT
Tolerances:
d = 0,025
s = 0,13
r = 0,1

Dimensions in mm
s
h

Size

09T3

9,525

9,7

3,97

4,5

0,4

CCGT...-B

Grades

Toolholders

CBN400C

CBN300P

CBN160C

CBN060K

CBN500

CBN300

Coated
CBN200

CBN170

CBN150

CBN100

Part No.

CBN10

Inserts
CCGT

CBN010

Uncoated

CCGT 09T304S-01525-L1-B
[

09T304S-01525L1WZB

External

Internal

SCLCR/L..09
SCGCR/L..09
SCDCR/L..09
SCFCR/L..09
SCACR/L..09
SCECL..09
SCLCR/L..09

..-SCLCR/L09
..-SCFCR/L09
SCACL..09
SCECL..09
..-SCDCL09
..-SCLCR/L09

CNGM
Tolerances:
d = 0,025
s = 0,13
r = 0,1

Dimensions in mm
s
h

Size

1204

12,700

12,9

4,76

5,15

0,8

CNGM...-B

Grades

Toolholders

CNGM 120408S-01525-L1-B
120408S-01525L1WZB

[ Stock standard
Subject to change refer to current price- and stock-list
40

[
[

CBN400C

CBN300P

CBN160C

CBN060K

CBN500

CBN300

Coated
CBN200

CBN170

CBN150

CBN100

Part No.

CBN10

Inserts
CNGM

CBN010

Uncoated

External

Internal

DCLNR/L..12
PCLNR/L..12

..-PCLNR/L12
..-MCLNR/L12

Cutting data recommendations, see page 11

MDT Grades
New coated grade
TGK1500

Basic choice for grey cast iron and nodular cast iron.
Ti(C,N) + Al2O3 DURATOMIC

Grades
The application area for each grade is shown in the chart below.
The black areas in the chart indicate a grades main ISO application groups and the white areas indicate other supplementary application
groups.

MDT Secolor
Grooving
Easy
conditions

Turning

Difficult
conditions

Easy
conditions

Difficult
conditions

Easy conditions: pre-machined surface, shallow grooves etc.


Difficult conditions: raw surface, deep grooves etc.

41

MDT Cutting data


Cutting speed, vc (m/min)
Classify the workpiece material into a SMG to get a cutting speed recommendation
based on:

workpiece material

insert width and grade

feed rate
For workpiece material classification see page 273.
ap = inserts width (mm)
f = feed rate (mm/rev)

CP500

CP600

42

TGP25

883/889

TGK1500

ap

SMG
2,0-4,0

4,5-6,0

8,0-10,0

2,0-6,0

3,0-4,0

4,5-6,0

8,0-10,0

3,0-10,0

3,0-8,0

240
210
190
160

210
190
170
140
120

160
150
125
100

220
200
175
150

340
325
300
290

315
290
265
250
235

250
230
210
195

290
280
265
250
240

0,1
0,2
0,3
0,4
0,5

210
190
170
145

190
170
150
130
120

150
130
120
100

200
175
155
130

290
255
235
105

255
235
210
190
170

210
190
175
150

250
225
200
180
170

0,1
0,2
0,3
0,4
0,5

195
175
150
130

170
155
135
120
110

140
125
110
100

180
165
145
125

280
255
230
205

250
235
210
190
175

210
195
175
160

240
225
200
180
170

0,1
0,2
0,3
0,4
0,5

160
145
125
110

145
120
110
100
95

105
100
90
80

150
130
120
105

270
250
230
205

250
235
210
195
180

220
195
180
170

230
210
190
170
160

0,1
0,2
0,3
0,4
0,5

140
125
105
100

125
105
95
85
75

90
80
70
60

125
110
100
90

240
230
205
195

230
205
190
175
160

180
175
150
145

210
200
180
170
160

0,1
0,2
0,3
0,4
0,5

130
110
100
90

110
100
90
80
70

90
75
65
55

125
105
95
80

210
190
175
160

190
175
160
145
135

160
145
130
120

190
170
155
145
135

0,1
0,2
0,3
0,4
0,5

80
75
70
65

70
65
55
50

50
45
35
30

75
70
65
55

145
135
125
120

135
125
120
110
105

120
110
105
100

145
130
125
120
110

0,1
0,2
0,3
0,4
0,5

180
160
145
130

160
145
125
110
95

125
110
96
80

170
150
130
120

220
205
190
175

205
190
165
145
135

165
145
125
105

0,1
0,2
0,3
0,4
0,5

155
145
125
115

145
125
115
100
85

110
100
85
70

145
130
120
110

195
180
160
145

180
160
145
130
110

140
135
110
100

0,1
0,2
0,3
0,4
0,5

10

150
130
120
110

130
120
100
90
85

110
90
75
65

140
125
115
100

190
165
155
140

165
155
135
125
105

140
130
100
90

0,1
0,2
0,3
0,4
0,5

MDT Cutting data


CP500

CP600

TGP25

883/889

TGK1500

ap

SMG
2,0-4,0

4,5-6,0

8,0-10,0

2,0-6,0

3,0-4,0

4,5-6,0

8,0-10,0

3,0-10,0

3,0-8,0

11

95
85
80
70

95
85
80
70

85
80
70
65

90
80
70
65

50
40
35

0,1
0,2
0,3
0,4
0,5

12

135
125
105
95

125
110
95
80
75

100
80
70
65

245
230
210
200

230
210
185
170
165

200
165
145
135

100
85
80
75

200
190
175
165
150

0,1
0,2
0,3
0,4
0,5

13

110
100
85
75
65

100
90
80
70
65

75
70
60
60

205
190
170
150

190
170
165
145
135

150
145
135
130

100
85
75
65

170
155
145
130
120

0,1
0,2
0,3
0,4
0,5

14

105
95
80
70

95
80
75
65
55

70
65
55
50

180
165
145
130

165
145
135
125
105

130
125
115
95

90
75
65
50

160
150
130
120
110

0,1
0,2
0,3
0,4
0,5

15

105
95
80
70

95
80
75
65
55

70
65
55
50

180
165
145
130

165
145
135
125
105

130
125
115
95

75
65
50
40

150
140
125
115
100

0,1
0,2
0,3
0,4
0,5

16

440
360
310
280
260

400
325
280
250
235

300
250
225
210

400
330
280
250
230

430
350
300
270

0,1
0,2
0,3
0,4
0,5

17

350
290
245
220
200

315
260
220
200
180

285
235
200
180
165

320
260
220
200
180

340
280
235
210

0,1
0,2
0,3
0,4
0,5

18

251
206
177
160
148

228
186
160
143
134

171
143
128
120

228
188
160
143
131

246
200
171
154

0,1
0,2
0,3
0,4
0,5

19

48
34

43
31

39
28

43
31

37
31

0,05
0,10

20

39
28

35
25

32
23

35
25

30
25

0,05
0,10

21

33
28

30
25

27
23

30
25

20
15

0,05
0,10

22

39
33

35
30

32
27

35
30

20
25

0,05
0,10

43

MDT Inserts
LCMF and LCMR
Tolerances:
ap = 0,05
l = 0,08
s = 0,05

Size

ap

Dimensions in mm
l
s

1303
1304

3,0
4,0

12,35
12,35

4,00
4,00

0,2-0,4
0,2-0,4

l = Distance cutting edge-rear


support

Grades

TGP25

LCMF 130302-0300-FT
130304-0300-FT

[
[

LCMF 130402-0400-FT
130404-0400-FT

[
[

LCMR 130302-0300-FT
130304-0300-FT

[
[

LCMR 130402-0400-FT
130404-0400-FT

[
[

LCMR-FT

[ Stock standard
Subject to change refer to current price- and stock-list
44

890

TGK1500

LCMR-FT

Part No.

CP600

Inserts
LCMF-FT

Uncoated

CP500

LCMF-FT

883

Coated

MDT Inserts
LCMF and LCMR
Tolerances:
ap = 0,05
l = 0,08
s = 0,05

Size

ap

Dimensions in mm
l
s

1303
1304

3,0
4,0

12,35
12,35

4,00
4,00

1,5-2,0
1,5-2,0

l = Distance cutting edge-rear


support

Grades

TGP25

LCMF 1303M0-0300-MP

LCMF 1304M0-0400-MP

LCMR 1303M0-0300-MP

LCMR 1304M0-0400-MP

890

TGK1500

LCMR-MP

Part No.

CP600

Inserts
LCMF-MP

Uncoated

CP500

LCMF-MP

883

Coated

LCMR-MP

[ Stock standard
Subject to change refer to current price- and stock-list
45

MDT Inserts
LCMF
Tolerances: Size:
ap = 0,05
l = 0,08
s = 0,05
16
s = 0,08
30
l = Distance cutting edge-rear
support

Size
1603
1604
1605
1606
3008
1603
1605
1606

Dimensions in mm
l
s

Inch
version

ap

[
[
[

3,0
4,0
5,0
6,0
8,0
3,18
4,76
6,35

15,90
15,90
15,90
15,90
29,06
15,90
15,90
15,90

4,50
4,5
4,50
4,50
5,50
4,50
4,50
4,50

r
0,2-0,4
0,2-0,8
0,4-0,8
0,4-1,0
0,4-1,2
0,2
0,5
0,5

Grades

LCMF-FT
inch-version

46

[
[

[
[

LCMF 160402-0400-FT
160404-0400-FT
160408-0400-FT

[
[
[

[
[
[

LCMF 160504-0500-FT
160508-0500-FT

[
[

[
[

LCMF 160604-0600-FT
160608-0600-FT
160610-0600-FT

[
[
[

[
[
[

LCMF 300804-0800-FT
300808-0800-FT
300808-1000-FT
300812-0800-FT
300812-1000-FT

[
[
[
[
[

LCMF 160302-0318-FT

LCMF 160505-0476-FT

LCMF 160605-0635-FT

[
[

[
[
[
[

890

LCMF 160302-0300-FT
160304-0300-FT

883

TGP25

Part No.

[ Stock standard
Subject to change refer to current price- and stock-list

CP600

Inserts
LCMF-FT
mm-version

Uncoated

CP500

LCMF-FT

TGK1500

Coated

[
[
[

MDT Inserts
LCMF
Tolerances:
ap = 0,05
l = 0,08
s = 0,05
l = Distance cutting edge-rear
support

Size
1603
1604
1605
1606
1603
1605
1606

Dimensions in mm
l
s

Inch
version

ap

[
[
[

3,0
4,0
5,0
6,0
3,18
4,76
6,35

15,90
15,90
15,90
15,90
15,90
15,90
15,90

4,50
4,5
4,50
4,50
4,50
4,50
4,50

r
0,2-0,4
0,4-0,8
0,4-0,8
0,4-1,0
0,2
0,5
0,5

Grades

TGP25

883

LCMF-MT
inch-version

TGK1500

LCMF-MG

Part No.
LCMF 160302-0300-MT
160304-0300-MT

[
[

[
[

LCMF 160404-0400-MT
160408-0400-MT

[
[

[
[

[
[

LCMF 160504-0500-MT
160508-0500-MT

[
[

[
[

[
[

LCMF 160604-0600-MT
160608-0600-MT
160610-0600-MT

[
[
[

[
[

[
[
[

LCMF 160302-0318-MT

LCMF 160505-0476-MT

LCMF 160605-0635-MT

LCMF 160304-0300-MG

LCMF 160404-0400-MG

LCMF 160504-0500-MG

LCMF 160608-0600-MG

CP600

Inserts
LCMF-MT
mm-version

Uncoated

CP500

LCMF-MT

890

Coated

LCMF-MG

[ Stock standard
Subject to change refer to current price- and stock-list
47

MDT Inserts
LCMF
Tolerances: Size:
ap = 0,05
l = 0,08
s = 0,05
16
s = 0,08
30
l = Distance cutting edge-rear
support

Size
1603
1604
1605
1606
3008
3008
1603
1605
1606

Dimensions in mm
l
s

Inch
version

ap

[
[
[

3,0
4,0
5,0
6,0
8,0
8,0
3,18
4,76
6,35

16,98
17,09
17,75
17,98
30,06
30,05
16,64
17,67
17,60

4,50
4,5
4,50
4,50
5,50
5,50
4,50
4,50
4,50

r
1,5
2,0
2,5
3,0
4,0
5,0
1,59
2,38
3,18

Grades
Coated
TGK1500

TGP25

883

890

LCMF-MP
inch-version

Part No.
LCMF 1603M0-0300-MP

LCMF 1604M0-0400-MP

LCMF 1605M0-0500-MP

LCMF 1606M0-0600-MP

LCMF 3008M0-0800-MP
3008M0-1000-MP

[
[

[
[

LCMF 160300-0318-MP

LCMF 160500-0476-MP

LCMF 160600-0635-MP

[ Stock standard
Subject to change refer to current price- and stock-list
48

CP600

Inserts
LCMF-MP
mm-version

Uncoated

CP500

LCMF-MP

MDT Inserts
LCMF
Tolerances:
ap = 0,05
l = 0,08
s = 0,05

Size

ap

Dimensions in mm
l
s

1902
2802

2,0
2,0

18,50
28

1,0
1,0

2,85
2,85

l = Distance cutting edge-rear


support

Grades

LCMF 2802M0-0200-MP

890

LCMF 1902M0-0200-MP

Uncoated

883

Part No.

TGP25

CP600

Inserts
LCMF-MP

CP500

LCMF-MP

TGK1500

Coated

[ Stock standard
Subject to change refer to current price- and stock-list
49

X4 Code keys

1. Seco-Capto size

2. Tool system

3. Toolholder setting angle

X4

F = 90
G = 0

4. Version

5. Dimension f1

6. Dimension l1

8.Seat size

9. Cooling system

R = Right-hand version
L = Left-hand version

7. Insert length

JET = Jetstream Tooling

25 = 25 mm

50

03 = 3,1 mm

X4 Code keys

1. Tool system

2. Toolholder setting angle

3. Version

F = 90
G = 0

R = Right-hand version
L = Left-hand version

5. Shank width

6. Tool length

X4

4. Shank height

H = 100 mm
K = 125 mm
M = 150 mm

7. Insert length

8.Seat size

9. Cooling system
JET = Jetstream Tooling

25 = 25 mm

03 = 3,1 mm

51

X4 Code keys

X4 G
1

1. Tool system

K 25 03 010 0150 RN MC
3

2. Tolerances

3. Insert type

X4

Tolerance mm
Tol. class
G

ap
0,025

r
0,03

l
0,025

K = four edges with chipbreaker


H = four edges without chipbreaker

4. Insert length

5. Seat size

6. Corner radius

25 = 25 mm

03 = 3,1 mm

005 = 0,05 mm
010 = 0,10 mm
015 = 0,15 mm

7. Insert width

8.Version

9. Chipbreaker
MC = Chipbreaker for medium Parting-off
and Grooving

0050 = 0,5 mm
0300 = 3 mm

52

X4 Application overview
Grooving

Maximum cutting depth ar is limited relative to workpiece diameter to avoid contact between workpiece and toolholder.

Grooving Cutting depth ar


Workpiece diameter, mm
Cutting edge width
ap

0-130

130-140

140-160

160-180

180-200

200-250

250-300

300-400

400-500

500-1000

0,5

2,6

2,6

2,6

2,6

2,6

2,6

2,6

2,6

2,6

2,6

1,0

4,3

4,3

4,3

4,3

4,3

4,3

4,3

4,3

4,3

4,0

1,5

6,5

6,4

6,1

5,9

5,5

5,0

5,0

4,5

4,5

4,0

2,0

6,5

6,4

6,1

5,9

5,5

5,0

5,0

4,5

4,5

4,0

2,5

6,5

6,4

6,1

5,9

5,5

5,0

5,0

4,5

4,5

4,0

3,0

6,5

6,4

6,1

5,9

5,5

5,0

5,0

4,5

4,5

4,0

Parting-off

Parting-off Maximum workpiece diameter,


Cutting edge width
ap

Workpiece diameter,
mm

0,5

5,2

1,0

8,6

1,5

13,0

2,0

13,0

2,5

13,0

3,0

13,0

53

X4 General information
General information
The Seco X4 system (multi edge solution) comprises toolholders and inserts for external radial
machining.
The system can be used for:

Grooving

Parting off

Seco X4 comes in combination with the unique Jetstream Tooling Duo. A high pressure cooling
system which provides directed coolant supply to the cutting edge by two streams: the first to the
rake surface and the second to the clearance surface.

The X4 system provides several features:

Four cutting edges

Ability to pass free along a shoulder down to the centre

Easy double access clamping system

Easy indexing without total extraction of the screw

Integrity safe in case of edge failure. The inserts can still be used with three broken passive
edges.

Good repeatability (0,025 mm)

Jetstream Tooling Duo improves chip control and tool life of cutting edge

Troubleshooting
Troubleshooting for X4 inserts, see page 598 in MN 2012 Turning.

54

X4 Grades
Coated grades
CP500

Alternative harder and more wear resistant grade suitable for shallower grooves, larger components and
higher cutting speeds. Also advisable for optimizing in steels and cast irons.
PVD-coated micrograin grade.
(Ti,Al)N + TiN

CP600

First choice in general grooving and parting off in a variety of workpiece materials. Favourable mix of both
wear resistance and toughness.
PVD-coated fine-grained grade.
(Ti,Al)N + TiN

Grades
The application area for each grade is shown in the chart below.
The black areas in the chart indicate a grades main ISO application groups and the white areas indicate other supplementary application
groups.

55

X4 Cutting data
Feed rate recommendations for each cutting edge width
ap

Cutting edge width, ap mm

3,0

2,5
2,0
1,5

1,0
0,5
0
0

0,05

0,10

0,15

0,20

0,25

Feed rate, f mm/rev

Dotted line indicates start value.


The feed rate recommendations in this diagram are valid for neutral inserts. For angled inserts, R/L, generally a reduction with 30% of the values
are recommended.

56

X4 Cutting data
Cutting speed, vc (m/min)
Use the tables beginning in page 273 to classify the workpiece material into a SMG
Use the feed rate recommendation table in page 56 to get a start value

vc = cutting speed (m/min)


ap = insert width (mm)
f = feed rate (mm/rev)

CP500

CP600
ap

SMG

0,5-1,5

2,0-3,0

0,5-1,5

2,0-3,0

200
175
165

210
190
165
150

185
170
155

190
175
160
140

0,05
0,10
0,20
0,30

175
160
145

190
165
150
130

170
155
135

180
160
140
125

0,05
0,10
0,20
0,30

155
150
130

180
155
135
115

150
140
125

160
145
130
115

0,05
0,10
0,20
0,30

130
120
110

145
125
115
95

125
115
100

135
120
105
95

0,05
0,10
0,20
0,30

110
105
95

125
110
100
80

105
95
85

110
100
90
80

0,05
0,10
0,20
0,30

110
95
80

100
85
75
65

105
95
80

90
80
70
60

0,05
0,10
0,20
0,30

55
50

70
60
55
50

65
55
50

65
60
55
50

0,05
0,10
0,20
0,30

155
140
125

165
145
130
120

150
135
120

155
140
125
110

0,05
0,10
0,20
0,30

130
120
115

135
125
120
100

125
115
105

130
120
110
100

0,05
0,10
0,20
0,30

10

125
115
100

135
120
105
95

120
110
100

125
115
105
95

0,05
0,10
0,20
0,30

11

75
70
60

90
75
65
65

75
70
60

85
75
65
60

0,05
0,10
0,20
0,30
57

X4 Cutting data
CP500

CP600
ap

SMG

0,5-1,5

2,0-3,0

0,5-1,5

2,0-3,0

12

120
110
95

135
120
110
95

0,05
0,10
0,20
0,30

13

95
90
75

110
95
90
75

0,05
0,10
0,20
0,30

14

95
85
70

105
95
85
70

0,05
0,10
0,20
0,30

15

95
85
70

105
95
85
70

0,05
0,10
0,20
0,30

16

465
390
330
280

515
435
365
310

425
360
300
250

470
400
330
280

0,05
0,10
0,20
0,30

17

355
320
260
220

390
355
290
240

325
290
235
200

360
320
260
220

0,05
0,10
0,20
0,30

18

315
285
230
195

350
315
255
215

285
255
205
175

320
280
230
195

0,05
0,10
0,20
0,30

19

55
40

55
40

50
35

50
37

0,05
0,10

20

40
30

40
30

40
30

40
30

0,05
0,10

21

35
25

25
25

35
25

25
25

0,05
0,10

22

35
30

40
35

35
30

40
35

0,05
0,10

Set-up machining recommendations


The mounting should be stable.
The tool should be securely clamped and the overhang should be as small as possible.
The centre height should never deviate by more than 0,1 mm from the workpiece
centre.

Parting-off
An insert with a neutral edge (N) normally results in a longer useful life of the insert.
The useful life of the insert can be increased by reducing the feed rate or stopping the
feed entirely before breakthrough.
Formulae for cutting data calculation can be found in MN 2012 Turning page 40.

58

X4 Toolholders, external JetstreamTooling, Seco-Capto


Toolholders for inserts X4GK
C.-X4FR/L

For insert programme, see page(s) 61-62


Right-hand version shown

Dimensions in mm
Application

Part No.

D5m

l1

f1

C4-X4FR-27060-2503JET
C4-X4FL-27060-2503JET

40,0
40,0

60,0
60,0

27,0
27,0

0,7
0,7

X4GK25..
X4GK25..

C5-X4FR-35060-2503JET
C5-X4FL-35060-2503JET

50,0
50,0

60,0
60,0

35,0
35,0

0,9
0,9

X4GK25..
X4GK25..

C6-X4FR-45065-2503JET
C6-X4FL-45065-2503JET

63,0
63,0

65,0
65,0

45,0
45,0

1,2
1,2

X4GK25..
X4GK25..

For ap and ar, see inserts pages

Spare Parts, Parts included in delivery


Toolholder/
Insert dimension

-2503

Clamp screw /Key

L85020-T15P

Plug

T15P-7

JET-P1/8-5MM

Please check availability in current price and stock-list

59

X4 Toolholders, external
Toolholders for inserts X4GK
X4FR/L

For insert programme, see page(s) 61-62


Right-hand version shown

Dimensions in mm
Application

Part No.
X4FR
X4FL

1616M2503JET
2020M2503JET
2525M2503JET
1616M2503JET
2020M2503JET
2525M2503JET

l1

l3

16,0
20,0
25,0
16,0
20,0
25,0

16,0
20,0
25,0
16,0
20,0
25,0

150,0
150,0
150,0
150,0
150,0
150,0

36,64
36,64
36,64
36,64
36,64
36,64

For ap and ar, see inserts pages

Spare Parts, Parts included in delivery


Toolholder/
Insert dimension

-2503

Clamp screw /Key

L85020-T15P

Plug

T15P-7

Please check availability in current price and stock-list

60

JET-P1/8-5MM

0,4
0,5
0,7
0,4
0,5
0,7

X4GK25..
X4GK25..
X4GK25..
X4GK25..
X4GK25..
X4GK25..

X4 Inserts
X4GK
Tolerances: ap size:
ap = 0,025
ar = 0,1
0,5-1,0
ar = +0,3/-0 1,5- 3,0
s = 0,025
= 0,25
r = 0,03

RN-MC

RR-MC

RL-MC

Grades

Part No.

ap

ar*

l2

X4GK 2503005-0050RN-MC
2503005-0100RN-MC
2503010-0150RN-MC
2503010-0200RN-MC
2503015-0250RN-MC
2503015-0300RN-MC

0,5
1,0
1,5
2,0
2,5
3,0

2,6
4,3
6,5
6,5
6,5
6,5

19,0
19,0
19,0
19,0
19,0
19,0

25,44
25,44
25,44
25,44
25,43
25,43

20,33
20,33
20,33
20,33
20,33
20,33

0,05
0,05
0,1
0,1
0,15
0,15

X4GK 2503005-0100RR15-MC
2503010-0150RR15-MC
2503010-0200RR15-MC
2503015-0250RR15-MC
2503015-0300RR06-MC

1,0
1,5
2,0
2,5
3,0

4,3
6,5
6,5
6,5
6,5

19,0
19,0
19,0
18,9
18,9

25,40
25,37
25,35
25,32
25,31

20,33
20,33
20,33
20,33
20,33

0,05
0,1
0,1
0,15
0,15

X4GK 2503005-0100RL15-MC
2503010-0150RL15-MC
2503010-0200RL15-MC
2503015-0250RL15-MC
2503015-0300RL06-MC

1,0
1,5
2,0
2,5
3,0

4,3
6,5
6,5
6,5
6,5

19,0
19,0
19,0
19,0
19,0

25,44
25,43
25,43
25,43
25,43

20,33
20,33
20,33
20,33
20,33

0,05
0,1
0,1
0,15
0,15

CP600

Inserts
X4GK..RN-MC

Coated
CP500

Dimensions in mm

[
[
[
[

[
[
[
[
[
[

X4GK..RR-MC
[

[
[
[
[
[

X4GK..RL-MC
[

[
[
[
[
[

[ Stock standard
Subject to change refer to current price- and stock-list
* Maximum cutting depth ar is limited relative to workpiece diameter to avoid contact between workpiece and toolholder, see guide pages
61

X4 Inserts
X4GK
Tolerances: ap size:
ap = 0,025
ar = 0,1
0,5-1,0
ar = +0,3/-0 1,5- 3,0
s = 0,025
= 0,25
r = 0,03

LN-MC

LR-MC

LL-MC

Grades

Part No.

ap

ar*

l2

X4GK 2503005-0050LN-MC
2503005-0100LN-MC
2503010-0150LN-MC
2503010-0200LN-MC
2503015-0250LN-MC
2503015-0300LN-MC

0,5
1,0
1,5
2,0
2,5
3,0

2,6
4,3
6,5
6,5
6,5
6,5

19,0
19,0
19,0
19,0
19,0
19,0

25,44
25,44
25,44
25,44
25,43
25,43

20,33
20,33
20,33
20,33
20,33
20,33

0,05
0,05
0,1
0,1
0,15
0,15

X4GK 2503005-0100LR15-MC
2503010-0150LR15-MC
2503010-0200LR15-MC
2503015-0250LR15-MC
2503015-0300LR06-MC

1,0
1,5
2,0
2,5
3,0

4,3
6,5
6,5
6,5
6,5

19,0
19,0
19,0
19,0
19,0

25,44
25,43
25,43
25,43
25,43

20,33
20,33
20,33
20,33
20,33

0,05
0,1
0,1
0,15
0,15

X4GK 2503005-0100LL15-MC
2503010-0150LL15-MC
2503010-0200LL15-MC
2503015-0250LL15-MC
2503015-0300LL06-MC

1,0
1,5
2,0
2,5
3,0

4,3
6,5
6,5
6,5
6,5

19,0
19,0
19,0
18,9
18,9

25,40
25,37
25,35
25,32
25,31

20,33
20,33
20,33
20,33
20,33

0,05
0,1
0,1
0,15
0,15

CP600

Inserts
X4GK..LN-MC

Coated
CP500

Dimensions in mm

[
[
[
[

[
[
[
[
[
[

X4GK..LR-MC
[

[
[
[
[
[

X4GK..LL-MC

[ Stock standard
Subject to change refer to current price- and stock-list
* Maximum cutting depth ar is limited relative to workpiece diameter to avoid contact between workpiece and toolholder, see guide pages
62

[
[
[
[
[

Milling

63

Square shoulder and slot milling cutters


Turbo 10 217.69-10

For insert selection and cutting data recommendations,


see page(s) 70 - 71
For complete insert programme, see page(s) 133
For ramping and helical interpolation, see MN2012 Milling
592-595

Dimensions in mm
Type of
mounting

Part No.

Dc

dmm

l2

lp

l3

lc

ap

R217.69 -1616.0-10-2A
-2020.0-10-2A
-2020.0-10-3A
-2525.0-10-3A
-2525.0-10-4A
-3232.0-10-3A
-3232.0-10-5A

16
20
20
25
25
32
32

16
20
20
25
25
32
32

135
150
150
170
170
195
195

87
100
100
114
114
135
135

30
35
35
40
40
40
40

105
115
115
130
130
155
155

9
9
9
9
9
9
9

2
2
3
3
4
3
5

0,18
0,4
0,3
0,6
0,6
1,1
1,1

Cylindrical
Cylindrical
Cylindrical
Cylindrical
Cylindrical
Cylindrical
Cylindrical

29400
26300
26300
23500
23500
20800
20800

XO.X10T3..
XO.X10T3..
XO.X10T3..
XO.X10T3..
XO.X10T3..
XO.X10T3..
XO.X10T3..

R217.69 -1416.0-10-2A
-1618.0-10-2A
-1820.0-10-2A
-2225.0-10-3A

16
18
20
25

14
16
18
22

160
160
200
200

87
112
150
150

26,5
26,5
30
30

134
134
170
170

9
9
9
9

2
2
2
3

0,2
0,3
0,4
0,6

Cylindrical
Cylindrical
Cylindrical
Cylindrical

29400
27800
26300
23500

XO.X10T3..
XO.X10T3..
XO.X10T3..
XO.X10T3..

Spare Parts
For cutter

R217.69-..

Screw

C02506-T07P

Key

T07P-3

Please check availability in current price and stock-list


Torque value 1,2 Nm, Dynamomentic keys, see MN2012 Milling page 590
64

Square shoulder and slot milling cutters


Turbo 10 217.69-10

For insert selection and cutting data recommendations,


see page(s) 70 - 71
For complete insert programme, see page(s) 133
For ramping and helical interpolation, see MN2012 Milling
pages 592-595

Dimensions in mm
Part No.

Dc

dmm D5m

R217.69 -1616.3-10-2A
-2018.3-10-2A
-2020.3-10-2A
-2020.3-10-3A
-2525.3-10-3A
-2525.3-10-4A
-3232.3-10-3A
-3232.3-10-5A

16
18
20
20
25
25
32
32

16
20
20
20
25
25
32
32

R217.69 -0816.RE-10-2A
-1020.RE-10-2A
-1020.RE-10-3A
-1225.RE-10-3A
-1225.RE-10-4A
-1632.RE-10-3A
-1632.RE-10-5A

16
20
20
25
25
32
32

Type of
mounting

l1

l2

lp

l3

lc

ap

54
60
65
65
69
69
74
74

78
85
90
90
101
101
110
110

30
35
40
40
45
45
50
50

23
26
29
29
33
33
34
34

54
56
61
61
67
67
75
75

9
9
9
9
9
9
9
9

2
2
2
3
3
4
3
5

0,1
0,2
0,2
0,2
0,3
0,3
0,6
0,6

Cyl.-Weldon
Cyl.-Weldon
Cyl.-Weldon
Cyl.-Weldon
Cyl.-Weldon
Cyl.-Weldon
Cyl.-Weldon
Cyl.-Weldon

29400
26300
26300
26300
23500
23500
20800
20800

XO.X10T3..
XO.X10T3..
XO.X10T3..
XO.X10T3..
XO.X10T3..
XO.X10T3..
XO.X10T3..
XO.X10T3..

14
19
19
23
23
30
30

28
28
28
30
30
40
40

M8
M10
M10
M12
M12
M16
M16

9
9
9
9
9
9
9

2
2
3
3
4
3
5

0,02
0,05
0,05
0,09
0,09
0,2
0,2

Combimaster
Combimaster
Combimaster
Combimaster
Combimaster
Combimaster
Combimaster

29400
26300
26300
23500
23500
20800
20800

XO.X10T3..
XO.X10T3..
XO.X10T3..
XO.X10T3..
XO.X10T3..
XO.X10T3..
XO.X10T3..

Spare Parts
For cutter

R217.69-..

Screw

C02506-T07P

Key

T07P-3

Please check availability in current price and stock-list


Torque value 1,2 Nm, Dynamomentic keys, see MN2012 Milling page 590
65

Square shoulder and slot milling cutters


Turbo 10 220.69-10

For insert selection and cutting data recommendations,


see page(s) 70 - 71
For complete insert programme, see page(s) 133
For ramping and helical interpolation, see MN2012 Milling
pages 592-595

Dimensions in mm
Pitch
Normal

Part No.

Dc

l1

ap

R220.69-0040-10-4A
-0050-10-5A
-0063-10-5A
-0080-10-8A
-0100-10-12A

40
50
63
80
100

40
40
40
50
50

9
9
9
9
9

4
5
5
8
12

0,2
0,4
0,6
1,1
1,8

18600
16600
14800
13200
11800

XO.X10T3..
XO.X10T3..
XO.X10T3..
XO.X10T3..
XO.X10T3..

Spare Parts
For cutter

Locking screw

R220.69-0040
R220.69-0050
R220.69-0063
R220.69-0080-0100

C02506-T07P
C02506-T07P
C02506-T07P
C02506-T07P

Key

Arbor screw

T07P-3
T07P-3
T07P-3
T07P-3

MC6S8X30
220.17-692
220.17-693

Torque value 1,2 Nm, Dynamomentic keys, see MN2012 Milling page 590

Dimensions of mounting
For cutter
Dimensions in mm

R220.69-0040
R220.69-0050
R220.69-0063
R220.69-0080
R220.69-0100

Please check availability in current price and stock-list

66

dmm

D5m

Bkw

16
22
27
27
32

35
47
52
62
77

8,4
10,4
12,4
12,4
14,4

5,6
6,3
7
7
8

Square shoulder and slot milling cutters


Turbo 10 220.69-10

For insert selection and cutting data recommendations,


see page(s) 70 - 71
For complete insert programme, see page(s) 133
For ramping and helical interpolation, see MN2012 Milling
pages 592-595

Dimensions in mm
Pitch
Close

Part No.

Dc

l1

ap

R220.69-0040-10-6A
-0050-10-7A
-0063-10-8A
-0080-10-10A

40
50
63
80

40
40
40
50

9
9
9
9

6
7
8
10

0,2
0,4
0,6
1,1

18600
16600
14800
13200

XO.X10T3..
XO.X10T3..
XO.X10T3..
XO.X10T3..

Spare Parts
For cutter

Locking screw

R220.69-0040
R220.69-0050
R220.69-0063
R220.69-0080

C02506-T07P
C02506-T07P
C02506-T07P
C02506-T07P

Key

Arbor screw

T07P-3
T07P-3
T07P-3
T07P-3

MC6S8X30
220.17-692
220.17-693

Torque value 1,2 Nm, Dynamomentic keys, see MN2012 Milling page 590

Dimensions of mounting
For cutter
Dimensions in mm

R220.69-0040
R220.69-0050
R220.69-0063
R220.69-0080

dmm

D5m

Bkw

16
22
27
27

35
47
52
62

8,4
10,4
12,4
12,4

5,6
6,3
7
7

Please check availability in current price and stock-list

67

Square shoulder and slot milling cutters


Square 6 R220.96-08C

For insert selection and cutting data recommendations,


see page(s) 72 - 73
For complete insert programme, see page(s) 131

Dimensions in mm

Pitch
Normal

Part No.

Dc

D5m

l1

ap

R220.96-8160-08-10C
-8200-08-12C
-8250-08-16C
-8315-08-20C

160
200
250
315

130
160
210
270

63
63
63
63

7,5
7,5
7,5
7,5

10
12
16
20

5,4
7,7
14,9
25,9

5900
5300
4200
4200

XNEX0806
XNEX0806
XNEX0806
XNEX0806

Spare Parts
For cutter

Screw

R220.96

C04011-T15P

Key

Cassette

T15P-4

XN08PRN

Torque value 3,5 Nm. Dynamomentic keys, see MN 2012 Milling page 590

Dimensions of mounting
For cutter
Dimensions in mm

R220.96-8160
R220.96-8200
R220.96-8250
R220.96-8315

Please check availability in current price and stock-list

68

dmm

D5m

Bkw

dhc1

40
60
60
60

130
160
210
270

16,4
25,7
25,7
25,7

9
14
14
9

66,7
101,6
101,6
101,6

Square shoulder and slot milling cutters


Square 6 R220.96-08C

For insert selection and cutting data recommendations,


see page(s) 72 - 73
For complete insert programme, see page(s)131

Dimensions in mm

Pitch
Coarse

Part No.

Dc

D5m

l1

ap

R220.96-8160-08-7C
-8200-08-8C
-8250-08-10C
-8315-08-12C

160
200
250
315

130
160
210
270

63
63
63
63

7,5
7,5
7,5
7,5

7
8
10
12

5,7
7,9
15,1
25,9

5900
5300
4200
4200

XNEX0806
XNEX0806
XNEX0806
XNEX0806

Spare Parts
For cutter

Screw

R220.96

C04011-T15P

Key

Cassette

T15P-4

XN08PRN

Torque value 3,5 Nm. Dynamomentic keys, see MN 2012 Milling page 590

Dimensions of mounting
For cutter
Dimensions in mm

R220.96-8160
R220.96-8200
R220.96-8250
R220.96-8315

dmm

D5m

Bkw

dhc1

40
60
60
60

130
160
210
270

16,4
25,7
25,7
25,7

9
14
14
9

66,7
101,6
101,6
101,6

Please check availability in current price and stock-list

69

Square shoulder and slot milling cutters


Insert selection 217/220.69-10
SMG

fz mm/tooth
ae/Dc = 100%

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22

0,10 - 0,15
0,10 - 0,15
0,10 - 0,15
0,10 - 0,15
0,10 - 0,14
0,10 - 0,14
0.06 - 0.11
0,10 - 0,15
0,10 - 0,14
0,10 - 0,14
0,08 - 0,12
0,10 - 0,15
0,10 - 0,15
0,10 - 0,15
0,08 - 0,12
0,10 - 0,15
0,10 - 0,15
0,10 - 0,15
0,08 - 0,12
0,08 - 0,12
0,07 - 0,10
0,07 - 0,10

Universal insert: XOMX10T308-ME07 MP2500


First choice

XOMX10T308TR-ME07
XOMX10T308TR-ME07
XOMX10T308TR-ME07
XOMX10T308TR-M09
XOMX10T308TR-M09
XOMX10T308TR-M09
XOMX10T308TR-M09
XOMX10T308TR-ME07
XOMX10T308TR-ME07
XOMX10T308TR-ME07
XOMX10T308TR-ME07
XOMX10T308TR-M09
XOMX10T308TR-M09
XOMX10T308TR-M09
XOMX10T308TR-M09
XOEX10T308FR-E05
XOEX10T308FR-E05
XOEX10T308FR-E05
XOMX10T308TR-ME07
XOMX10T308TR-ME07
XOMX10T308TR-ME07
XOMX10T308TR-ME07

Alternative operations

F40M
F40M
MP2500
MP2500
MP2500
MP2500
MP3000
MS2500
T350M
F40M
F40M
MK2050
MK2050
MK2050
MK2050
H15
F40M
H15
T350M
T350M
F40M
F40M

XOMX10T308TR-M09
XOMX10T308TR-M09
XOMX10T308TR-M09
XOMX10T308TR-M09
XOMX10T308TR-M09
XOMX10T308TR-M09
XOMX10T308TR-M09
XOMX10T308TR-ME07
XOMX10T308TR-ME07
XOMX10T308TR-ME07
XOMX10T308TR-ME07
XOMX10T308TR-M09
XOMX10T308TR-M09
XOMX10T308TR-M09
XOMX10T308TR-M09
XOMX10T308TR-ME07
XOMX10T308TR-ME07
XOMX10T308TR-ME07
XOMX10T308TR-ME07
XOMX10T308TR-ME07
XOMX10T308TR-ME07
XOMX10T308TR-ME07

T350M
T350M
T350M
T350M
T350M
T350M
MP3000
T350M
F40M
MM4500
MM4500
MK2050
MK2050
MK2050
MK2050
F40M
F40M
F40M
F40M
F40M
F40M
F40M

Cutting data Full engagement width (ae/Dc = 100%)


Grades
MP1020

MP1500

MP2500

MP3000

SMG
0,05
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22

555
470
390
330
275
240

0,10 0,16
540
455
380
320
270
235

410
350
290
245
205

0,05
620
525
435
370
310
270
75
425
335
275
200
325
285
240
200

0,10 0,16
530
450
370
315
265
230
65
360
285
235
175
275
240
205
170

465
395
325
275
230
205

320
250
205

240
215
180
150

0,05

MM4500

F40M

550
465
385
330
275
240
60
335
265
215
160
285
250
210
175

75
60
50
60

0,10 0,16

0,05

0,10 0,16

0,05

0,10 0,16

0,05

0,10 0,16

470
395
330
280
235
205
50
285
225
185
135
245
215
180
150

65
50
44
50

vc(m/min)
520 445 390
440 375 330
365 310 270
310 265 235
260 220 195
230 195 170
60
50

330 280 245


260 220 195
215 180 160
160 135

270 230 205


240 205 180
200 170 150
165 140 125

70
60

55
48

48
41

60
49

480
405
335
285
240
210
55
315
245
200
150
250
220
185
155

65
55
46
55

410
345
285
245
205
180
49
265
210
170
125
215
185
155
130

55
45
39
47

340
285
235
200
170

245
195
160
115
155
135
115
95

42
34
29
47

290
245
200
170
145

210
165
135
100
130
115
100
80

36
29
25
40

410
350
290
245
205
180

250
200
160

215
190
160
130

Cutting data Side milling


Operations
Full engagement
Side milling

ae/Dc
100%
25%
10%
5%

Average chip thickness hm

70

T350M

fz (mm/tooth)

360
305
250
215
180
155

235
185
150

185
165
140
115

0,05

255 415
215 355
175 290
150 250
125 210

180

50
185 285
145 225
120 185

135
115 215
100 190
85
160
70
135
1 080

870

665

60

48

42

50

0,10 0,16
355
300
250
210
175
155
42
245
190
155
115
185
165
135
115
920
745
565
50
41
35
42

310
265
220
185
155
135

215
165
135

160
145
120
100
805
650
495

Type of insert
Recom. feed fz mm/tooth
0,05
0,10
0,16
0,08
0,15
0,23
0,12
0,20
0,35
0,20
0,25
0,50

0,04

0,06

0,10

Speed
factor
1,00
1,30
1,50
1,60

Insert
type
10T304-12
10T316
10T320
10T324
10T331

Max D.O.C
ap
9
9
9
9
9

Wiper flat
width B
1,3
1,0
0,6
0,2
0,4

Square shoulder and slot milling cutters


Insert selection 217/220.69-10
SMG

fz mm/tooth
ae/Dc = 100%

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22

0,10 - 0,15
0,10 - 0,15
0,10 - 0,15
0,10 - 0,15
0,10 - 0,14
0,10 - 0,14
0.06 - 0.11
0,10 - 0,15
0,10 - 0,14
0,10 - 0,14
0,08 - 0,12
0,10 - 0,15
0,10 - 0,15
0,10 - 0,15
0,08 - 0,12
0,10 - 0,15
0,10 - 0,15
0,10 - 0,15
0,08 - 0,12
0,08 - 0,12
0,07 - 0,10
0,07 - 0,10

Universal insert: XOMX10T308-ME07 MP2500


First choice

XOMX10T308TR-ME07
XOMX10T308TR-ME07
XOMX10T308TR-ME07
XOMX10T308TR-M09
XOMX10T308TR-M09
XOMX10T308TR-M09
XOMX10T308TR-M09
XOMX10T308TR-ME07
XOMX10T308TR-ME07
XOMX10T308TR-ME07
XOMX10T308TR-ME07
XOMX10T308TR-M09
XOMX10T308TR-M09
XOMX10T308TR-M09
XOMX10T308TR-M09
XOEX10T308FR-E05
XOEX10T308FR-E05
XOEX10T308FR-E05
XOMX10T308TR-ME07
XOMX10T308TR-ME07
XOMX10T308TR-ME07
XOMX10T308TR-ME07

Alternative operations

F40M
F40M
MP2500
MP2500
MP2500
MP2500
MP3000
MS2500
T350M
F40M
F40M
MK2050
MK2050
MK2050
MK2050
H15
F40M
H15
T350M
T350M
F40M
F40M

XOMX10T308TR-M09
XOMX10T308TR-M09
XOMX10T308TR-M09
XOMX10T308TR-M09
XOMX10T308TR-M09
XOMX10T308TR-M09
XOMX10T308TR-M09
XOMX10T308TR-ME07
XOMX10T308TR-ME07
XOMX10T308TR-ME07
XOMX10T308TR-ME07
XOMX10T308TR-M09
XOMX10T308TR-M09
XOMX10T308TR-M09
XOMX10T308TR-M09
XOMX10T308TR-ME07
XOMX10T308TR-ME07
XOMX10T308TR-ME07
XOMX10T308TR-ME07
XOMX10T308TR-ME07
XOMX10T308TR-ME07
XOMX10T308TR-ME07

T350M
T350M
T350M
T350M
T350M
T350M
MP3000
T350M
F40M
MM4500
MM4500
MK2050
MK2050
MK2050
MK2050
F40M
F40M
F40M
F40M
F40M
F40M
F40M

Cutting data Full engagement width (ae/Dc = 100%)


Grades
MS2500

MK1500

MK2050

H15

SMG

fz (mm/tooth)
0,05

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22

600
510
420
360
300
260
65
365
285
235
175
315
275
230
190

80
65
55
65

0,10 0,16
510
435
360
305
255
225
55
310
245
200
150
265
235
195
165

70
55
47
55

450
380
315
270
225
195

275
215
175

235
205
175

0,05

405
355
300
250

0,10 0,16

345
305
255
210

305
265
225
185

0,05
540
460
380
325
270
235

385
340
285
235

0,10 0,16

0,05

460
390
325
275
230
200

330
290
240
200

vc(m/min)

205 175 155


180 155 135
155 130 115
125 110 95
1 025 875 765
830 705 620
630 540 470

405
345
285
240
200

285
255
215

Cutting data Side milling


Operations
Full engagement
Side milling

ae/Dc
100%
25%
10%
5%

Average chip thickness hm

0,10 0,16

Type of insert
Recom. feed fz mm/tooth
0,05
0,10
0,16
0,08
0,15
0,23
0,12
0,20
0,35
0,20
0,25
0,50

0,04

0,06

0,10

Speed
factor
1,00
1,30
1,50
1,60

Insert
type
10T304-12
10T316
10T320
10T324
10T331

Max D.O.C
ap
9
9
9
9
9

Wiper flat
width B
1,3
1,0
0,6
0,2
0,4

71

Square shoulder and slot milling cutters


Insert selection 217/220.96-08
SMG

fz mm/tooth
ae/Dc = 100%

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22

0,100,25
0,100,25
0,100,23
0,100,21
0,100,19
0,100,17
0,080,15
0,100,20
0,100,17
0,100,18
0,100,15
0,100,30
0,100,25
0,100,20
0,100,18
0,100,20
0,100,19
0,100,19
0,070,12
0,070,12
0,070,09
0,070,13

Universal insert: XNEX080608-M13 MP2500


First choice

XNEX080608TR-ME09
XNEX080608TR-ME09
XNEX080608TR-M13
XNEX080608TR-M13
XNEX080608TR-M13
XNEX080608TR-MD15
XNEX080608TR-MD15
XNEX080608TR-ME09
XNEX080608TR-ME09
XNEX080608TR-ME09
XNEX080608TR-ME09
XNEX080608TR-M13
XNEX080608TR-M13
XNEX080608TR-M13
XNEX080608TR-M13
XNEX080608TR-ME09
XNEX080608TR-ME09
XNEX080608TR-ME09
XNEX080608TR-ME09
XNEX080608TR-ME09
XNEX080608TR-ME09
XNEX080608TR-ME09

Alternativ operations

F40M
F40M
MP2500
MP2500
MP2500
MP1500
MP1500
F40M
F40M
F40M
F40M
MK1500
MK1500
MK1500
MP1500
F40M
F40M
F40M
T350M
T350M
F40M
F40M

XNEX080608TR-ME09
XNEX080608TR-ME09
XNEX080608TR-M13
XNEX080608TR-M13
XNEX080608TR-M13
XNEX080608TR-MD15
XNEX080608TR-MD15
XNEX080608TR-M13
XNEX080608TR-M13
XNEX080608TR-ME09
XNEX080608TR-ME09
XNEX080608TR-MD15
XNEX080608TR-MD15
XNEX080608TR-MD15
XNEX080608TR-MD15
XNEX080608TR-ME09
XNEX080608TR-ME09
XNEX080608TR-ME09
XNEX080608TR-ME09
XNEX080608TR-ME09
XNEX080608TR-ME09
XNEX080608TR-ME09

T350M
T350M
T350M
T350M
T350M
MP2500
MP3000
T350M
T350M
MM4500
MM4500
MK2050
MK2050
MK2050
MP1500
F40M
F40M
F40M
F40M
F40M
MP3000
F40M

Cutting data Full engagement width (ae/Dc = 100%)


Grades
MP1020

MP1500

MP2500

MP3000

SMG
0,06
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22

520
440
365
310
260
225

0,12 0,20
470
400
330
280
235
205

310
260
215
185
155

0,06
560
475
390
335
280
245
65
385
300
245
185
290
255
215
180

0,12 0,20
475
400
330
280
235
205
55
325
255
210
155
245
215
180
150

405
345
285
245
200
175

280
220
180

210
185
155
130

0,06

MM4500

F40M

495
420
345
295
245
215
55
305
240
195
145
260
225
190
160

65
55
46
55

0,12 0,20

0,06

0,12 0,20

0,06

0,12 0,20

0,06

0,12 0,20

0,06

0,12 0,20

420
355
295
250
210
185
45
255
200
165
120
220
190
160
135

55
45
39
47

vc(m/min)
470 395 340
400 335 290
330 275 240
280 235 205
235 195 170
205 175 150
55
44

300 250 215


235 200 170
190 160 140
140 120

245 205 180


215 180 155
180 155 130
150 125 110

65
55

50
42

43
37

50
44

435
365
305
260
215
190
50
285
220
180
135
225
200
165
140

60
48
41
49

365
310
255
220
180
160
44
240
190
155
115
190
165
140
115

50
40
35
42

305
260
215
180
150

220
175
145
105
140
125
105
85

38
31
26
42

255
220
180
155
130

185
145
120
90
120
105
85
70

32
26
22
36

375
320
265
225
185
165
45
255
200
165
125
195
170
145
120
975
785
600
55
43
37
45

315
270
220
190
160
140
38
215
170
140
105
165
145
120
100
820
665
505
45
37
32
38

360
305
250
215
180
155

220
175
140

185
165
140
115

Cutting data Side milling


Operations
Full engagement
Side milling

ae/Dc
100%
25%
10%
5%

Average chip thickness hm

72

T350M

fz (mm/tooth)

315
265
220
185
155
135

205
160
130

165
145
120
100

220
185
155
130
110

160
125
105
75
100
90
75
60

275
230
190
165
135
120

185
145
120

140
125
105
85
705
570
435

Type of insert
Recom. feed fz mm/tooth
0,05
0,10
0,15
0,06
0,12
0,20
0,08
0,16
0,30
0,11
0,22
0,40

0,06

0,09

0,16

Speed
factor
1,00
1,30
1,50
1,60

Insert
type
080608
080612
080616

Max D.O.C
ap
7,5
7,5
7,5

Wiper flat
width B
1,3
0,9
0,5

Square shoulder and slot milling cutters


Insert selection 217/220.96-08
SMG

fz mm/tooth
ae/Dc = 100%

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22

0,100,25
0,100,25
0,100,23
0,100,21
0,100,19
0,100,17
0,080,15
0,100,20
0,100,17
0,100,18
0,100,15
0,100,30
0,100,25
0,100,20
0,100,18
0,100,20
0,100,19
0,100,19
0,070,12
0,070,12
0,070,09
0,070,13

Universal insert: XNEX080608-M13 MP2500


First choice

XNEX080608TR-ME09
XNEX080608TR-ME09
XNEX080608TR-M13
XNEX080608TR-M13
XNEX080608TR-M13
XNEX080608TR-MD15
XNEX080608TR-MD15
XNEX080608TR-ME09
XNEX080608TR-ME09
XNEX080608TR-ME09
XNEX080608TR-ME09
XNEX080608TR-M13
XNEX080608TR-M13
XNEX080608TR-M13
XNEX080608TR-M13
XNEX080608TR-ME09
XNEX080608TR-ME09
XNEX080608TR-ME09
XNEX080608TR-ME09
XNEX080608TR-ME09
XNEX080608TR-ME09
XNEX080608TR-ME09

Alternativ operations

F40M
F40M
MP2500
MP2500
MP2500
MP1500
MP1500
F40M
F40M
F40M
F40M
MK1500
MK1500
MK1500
MP1500
F40M
F40M
F40M
T350M
T350M
F40M
F40M

XNEX080608TR-ME09
XNEX080608TR-ME09
XNEX080608TR-M13
XNEX080608TR-M13
XNEX080608TR-M13
XNEX080608TR-MD15
XNEX080608TR-MD15
XNEX080608TR-M13
XNEX080608TR-M13
XNEX080608TR-ME09
XNEX080608TR-ME09
XNEX080608TR-MD15
XNEX080608TR-MD15
XNEX080608TR-MD15
XNEX080608TR-MD15
XNEX080608TR-ME09
XNEX080608TR-ME09
XNEX080608TR-ME09
XNEX080608TR-ME09
XNEX080608TR-ME09
XNEX080608TR-ME09
XNEX080608TR-ME09

T350M
T350M
T350M
T350M
T350M
MP2500
MP3000
T350M
T350M
MM4500
MM4500
MK2050
MK2050
MK2050
MP1500
F40M
F40M
F40M
F40M
F40M
MP3000
F40M

Cutting data Full engagement width (ae/Dc = 100%)


Grades
MS2500

MK1500

MK2050

H25

SMG

fz (mm/tooth)
0,06

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22

540
460
380
325
270
235
60
330
260
210
155
280
250
210
175

70
60
50
120

0,12 0,20
455
385
320
275
225
200
49
280
220
180
130
240
210
175
145

60
49
42
100

395
335
275
235
195
170

240
190
155

205
180
150
125

0,06

365
320
270
225

0,12 0,20

310
270
230
190

265
235
195
165

0,06
490
415
340
290
245
215

345
305
255
210

0,12 0,20

0,06

410
350
290
245
205
180

295
255
215
180

vc(m/min)

925 780 670


745 630 540
570 480 410

355
300
250
210
175

250
220
185

Cutting data Side milling


Operations
Full engagement
Side milling

ae/Dc
100%
25%
10%
5%

Average chip thickness hm

0,12 0,20

Type of insert
Recom. feed fz mm/tooth
0,05
0,10
0,15
0,06
0,12
0,20
0,08
0,16
0,30
0,11
0,22
0,40

0,06

0,09

0,16

Speed
factor
1,00
1,30
1,50
1,60

Insert
type
080608
080612
080616

Max D.O.C
ap
7,5
7,5
7,5

Wiper flat
width B
1,3
0,9
0,5

73

Helical milling cutters


Helical Turbo 10 R217.69-10

For contouring only

For insert selection and cutting data recommendations,


see page(s) 78 - 79
For complete insert programme, see page(s) 133

Dimensions in mm
Part No.

Dc

D5m

l2

lp

l3

ap

Zc*

No. of
flutes

Type of
mounting

C4-R217.69 -044-058-10.5A

44

40

114

90

70

44

Seco-Capto C4

35

0,8

16600

XO.X10T3..

C5-R217.69 -054-066-10.6A

54

50

128

98

78

66

Seco-Capto C5

48

0,9

16600

XO.X10T3..

Spare Parts
For cutter

C.-R217.69-..

Screw

C02506-T07P

Key

T07P-3

Please check availability in current price and stock-list


Torque value 1,2 Nm, Dynamomentic keys, see MN2012 Milling page 590
74

Helical milling cutters


Helical Turbo 10 R217.69-10

For slotting and contouring

For insert selection and cutting data recommendations,


see page(s) 78 - 79
For complete insert programme, see page(s) 133

Dimensions in mm
lp

l3

lc

ap

Zc *

No. of
flutes

20
20
25

59 85 35
64 95 40
63 100 44

35
45
44

50
50
50

17
25
25

2
1
2

2
1
2

4
3
6

0,2
0,3
0,5

Cyl.-Weldon
Cyl.-Weldon
Cyl.-Weldon

26300
26300
23500

XO.X10T3
XO.X10T3
XO.X10T3

20
25

43
43

50
56

25
34

3
4

3
4

9
16

0,4
0,5

Seco-Weldon 23500
Seco-Weldon 20800

XO.X10T3
XO.X10T3

28
35
40
45

M10
M12
M12
M16

17
17
25
25

2
3
2
3

2
3
2
3

4
6
6
9

0,1
0,1
0,1
0,2

Combimaster
Combimaster
Combimaster
Combimaster

XO.X10T3
XO.X10T3
XO.X10T3
XO.X10T3

Part No.

Dc D5m dmm l1

R217.69 -2020.3-017-10.2A
-2020.3-025-10.1A
-2525.3-025-10.2A

20
20
25

R217.69 -2025.3S-025-10.3A
-2532.3S-034-10.4A

25
32

R217.69 -1020.RE-017-10.2A
-1225.RE-017-10.3A
-1225.RE-025-10.2A
-1632.RE-025-10.3A

20 18,5
25 23
25 23
32 30

l2

100 50
110 54

Type of
mounting

26300
23500
23500
20800

Spare Parts
For cutter

R217.69-..

Screw

C02506-T07P

Key

T07P-3

Please check availability in current price and stock-list


Torque value 1,2 Nm, Dynamomentic keys, see MN2012 Milling page 590
75

Helical milling cutters


Helical Turbo 10 R217.69-10

For contouring only

For insert selection and cutting data recommendations,


see page(s) 78 - 79
For complete insert programme, see page(s) 133

Dimensions in mm

l3

lc

ap

Z c*

No. of
flutes

100 50
110 54
120 64

43
43
53

50
56
56

34
34
42

3
3
2

3
3
2

12
12
10

0,4
0,4
0,5

Seco-Weldon 23500
Seco-Weldon 23500
Seco-Weldon 23500

XO.X10T3
XO.X10T3
XO.X10T3

25
25

120 64
130 74

53
63

56
56

42
50

4
3

4
3

20
18

0,4
0,5

Seco-Weldon 20800
Seco-Weldon 20800

XO.X10T3
XO.X10T3

32

144 84

72

60

58

28

0,7

Seco-Weldon 18600

XO.X10T3

30

50

M16 34

16

0,3

Combimaster 20800

XO.X10T3

Dc D5m dmm l1

R217.69 -2025.3S-034-10.3A
-2525.3S-034-10.3A
-2525.3S-042-10.2A

25
25
25

20
25
25

R217.69 -2532.3S-042-10.4A
-2532.3S-050-10.3A

32
32

R217.69 -3240.3S-058-10.4A

40

R217.69 -1632.RE-034-10.4A 32

l2

Spare Parts
For cutter

R217.69..

Screw

C02506-T07P

Key

T07P-3

Please check availability in current price and stock-list


Torque value 1,2 Nm, Dynamomentic keys, see MN2012 Milling page 590
76

Type of
mounting

lp

Part No.

Helical milling cutters


Helical Turbo 10 R220.69-10

For slotting and contouring

For insert selection and cutting data recommendations,


see page(s) 78 - 79
For complete insert programme, see page(s) 133

Dimensions in mm
Pitch
Normal

Part No.

Dc

l1

ap

Zc*

R220.69-00040-034-10.5A
-00050-042-10.6A

40
50

55
65

34
42

5
6

20
30

0,3
0,6

18600
16600

XO.X10T3..
XO.X10T3..

Spare Parts
For cutter

Screw

R220.69-0040
R220.69-0050

C02506-T07P
C02506-T07P

Key

Arbor screw

T07P-3
T07P-3

950D0850
MC6S12X60

Torque value 1,2 Nm, Dynamomentic keys, see MN2012 Milling page 590

Dimensions of mounting
For cutter
Dimensions in mm

R220.69-0040
R220.69-0050

dmm

D5m

Bkw

16
27

35
48

8,4
12,4

5,6
7

Please check availability in current price and stock-list

77

Helical milling cutters


Insert selection 217/220.69-10
SMG

fz mm/tooth
ae/Dc = 100%

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22

0,10 - 0,15
0,10 - 0,15
0,10 - 0,15
0,10 - 0,15
0,10 - 0,14
0,10 - 0,14
0,10 - 0,15
0,10 - 0,14
0,10 - 0,14
0,08 - 0,12
0,10 - 0,15
0,10 - 0,15
0,10 - 0,15
0,08 - 0,12
0,10 - 0,15
0,10 - 0,15
0,10 - 0,15
0,08 - 0,12
0,08 - 0,12
0,07 - 0,10
0,07 - 0,10

Universal insert: XOMX10T308-ME07 MP2500


First choice

XOMX10T308TR-ME07
XOMX10T308TR-ME07
XOMX10T308TR-ME07
XOMX10T308TR-M09
XOMX10T308TR-M09
XOMX10T308TR-M09
XOMX10T308TR-ME07
XOMX10T308TR-ME07
XOMX10T308TR-ME07
XOMX10T308TR-ME07
XOMX10T308TR-M09
XOMX10T308TR-M09
XOMX10T308TR-M09
XOMX10T308TR-M09
XOEX10T308FR-E05
XOEX10T308FR-E05
XOEX10T308FR-E05
XOMX10T308TR-ME07
XOMX10T308TR-ME07
XOMX10T308TR-ME07
XOMX10T308TR-ME07

Alternative operations

F40M
F40M
MP2500
MP2500
MP2500
MP2500
MS2500
T350M
F40M
F40M
MK2050
MK2050
MK2050
MK2050
H15
H15
H15
T350M
T350M
F40M
F40M

XOMX10T308TR-M09
XOMX10T308TR-M09
XOMX10T308TR-M09
XOMX10T308TR-M09
XOMX10T308TR-M09
XOMX10T308TR-M09
XOMX10T308TR-ME07
XOMX10T308TR-ME07
XOMX10T308TR-ME07
XOMX10T308TR-ME07
XOMX10T308TR-M09
XOMX10T308TR-M09
XOMX10T308TR-M09
XOMX10T308TR-M09
XOMX10T308TR-ME07
XOMX10T308TR-ME07
XOMX10T308TR-ME07
XOMX10T308TR-ME07
XOMX10T308TR-ME07
XOMX10T308TR-ME07
XOMX10T308TR-ME07

T350M
T350M
T350M
T350M
T350M
T350M
T350M
F40M
MM4500
MM4500
MK2050
MK2050
MK2050
MK2050
F40M
F40M
F40M
F40M
F40M
F40M
F40M

Cutting data Full engagement width (ae/Dc = 100%)


Grades
MP1020

MP1500

MP2500

MP3000

SMG
0,06
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22

555
470
390
330
275
240

95
75
60
45

0,09 0,12
555
470
390
330
275
240

95
75
60
45

465
395
325
280
230

0,06
650
550
455
390
325
285
80
445
350
285
210
340
300
250
210

0,09 0,12
565
475
395
335
280
245
65
385
305
250
185
295
260
215
180

485
410
340
290
240

330
260
215

255
225
185

0,06

MM4500

F40M

575
490
405
345
285
250
65
355
275
225
170
300
265
220
185

75
60
55
65

0,09 0,12

0,06

0,09 0,12

0,06

0,09 0,12

0,06

0,09 0,12

0,06

0,09 0,12

500
425
350
300
250
220
55
305
240
195
145
260
230
190
160

65
55
46
55

vc(m/min)
545 470 410
465 400 345
380 330 285
325 280 245
270 235 205
240 205

60
55

345 300 260


270 235 205
225 195 165
165 145

285 245 210


250 215 185
210 180 155
175 150

75
65

60
50

50
44

60
50

500
425
350
300
250
220
60
330
260
210
155
260
230
195
160

70
55
48
55

435
370
305
260
215
190
50
285
225
185
135
225
200
165
140

60
48
41
50

355
300
250
210
175
155

260
205
165
125
160
145
120
100

44
36
31
49

305
260
215
185
150
135

225
175
145
105
140
125
105
85

38
31
27
42

435
370
305
260
215
190
50
300
235
190
140
230
200
170
140

65
50
43
50

380
320
265
225
190
165
45
260
205
165
125
195
175
145
120

55
44
38
45

430
365
300
255
215

265
205
170

225
195
165

Cutting data Side milling


Operations
Full engagement
Side milling

ae/Dc
100%
25%
10%
5%

Average chip thickness hm

78

T350M

fz (mm/tooth)

375
320
260
225
185

245
195
160

195
170
145

265
225
185
160
130

190
150
125
90
120
105
90

325
275
230
195
160

225
175
145

170
150
125
105

Type of insert
Recom. feed fz mm/tooth
0,05
0,10
0,16
0,08
0,15
0,23
0,12
0,20
0,35
0,20
0,25
0,50

0,04

0,06

0,10

Speed
factor
1,00
1,30
1,50
1,60

Insert
type
10T304-12
10T316
10T320
10T324
10T331

Max D.O.C
ap
9
9
9
9
9

Wiper flat
width B
1,3
1,0
0,6
0,2
0,4

Helical milling cutters


Insert selection 217/220.69-10
SMG

fz mm/tooth
ae/Dc = 100%

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22

0,10 - 0,15
0,10 - 0,15
0,10 - 0,15
0,10 - 0,15
0,10 - 0,14
0,10 - 0,14
0,10 - 0,15
0,10 - 0,14
0,10 - 0,14
0,08 - 0,12
0,10 - 0,15
0,10 - 0,15
0,10 - 0,15
0,08 - 0,12
0,10 - 0,15
0,10 - 0,15
0,10 - 0,15
0,08 - 0,12
0,08 - 0,12
0,07 - 0,10
0,07 - 0,10

Universal insert: XOMX10T308-ME07 MP2500


First choice

XOMX10T308TR-ME07
XOMX10T308TR-ME07
XOMX10T308TR-ME07
XOMX10T308TR-M09
XOMX10T308TR-M09
XOMX10T308TR-M09
XOMX10T308TR-ME07
XOMX10T308TR-ME07
XOMX10T308TR-ME07
XOMX10T308TR-ME07
XOMX10T308TR-M09
XOMX10T308TR-M09
XOMX10T308TR-M09
XOMX10T308TR-M09
XOEX10T308FR-E05
XOEX10T308FR-E05
XOEX10T308FR-E05
XOMX10T308TR-ME07
XOMX10T308TR-ME07
XOMX10T308TR-ME07
XOMX10T308TR-ME07

Alternative operations

F40M
F40M
MP2500
MP2500
MP2500
MP2500
MS2500
T350M
F40M
F40M
MK2050
MK2050
MK2050
MK2050
H15
H15
H15
T350M
T350M
F40M
F40M

XOMX10T308TR-M09
XOMX10T308TR-M09
XOMX10T308TR-M09
XOMX10T308TR-M09
XOMX10T308TR-M09
XOMX10T308TR-M09
XOMX10T308TR-ME07
XOMX10T308TR-ME07
XOMX10T308TR-ME07
XOMX10T308TR-ME07
XOMX10T308TR-M09
XOMX10T308TR-M09
XOMX10T308TR-M09
XOMX10T308TR-M09
XOMX10T308TR-ME07
XOMX10T308TR-ME07
XOMX10T308TR-ME07
XOMX10T308TR-ME07
XOMX10T308TR-ME07
XOMX10T308TR-ME07
XOMX10T308TR-ME07

T350M
T350M
T350M
T350M
T350M
T350M
T350M
F40M
MM4500
MM4500
MK2050
MK2050
MK2050
MK2050
F40M
F40M
F40M
F40M
F40M
F40M
F40M

Cutting data Full engagement width (ae/Dc = 100%)


Grades
MS2500

MK1500

MK2050

H15

SMG

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22

fz (mm/tooth)
0,06

0,09 0,12

0,06

0,09 0,12

0,06

0,09 0,12

630
535
440
375
315
275
70
385
300
245
180
330
290
240
200

85
70
60
70

545
460
380
325
270
240
60
330
260
215
160
285
250
210
175

75
60
50
60

425
375
315
260

370
325
270
225

570
480
395
340
285
250

405
355
300
245

490
415
345
295
245
215

350
305
260
215

470
400
330
280
235
205

285
225
185

245
215
180

320
280
235
195

vc(m/min)
425

360

295

255

210

300 215 185 160


265 190 165 140
220 160 140 120

130 115 100


1 075 930 800

870 750 650

660 570 495

Cutting data Side milling


Operations
Full engagement
Side milling

ae/Dc
100%
25%
10%
5%

Average chip thickness hm

Type of insert
Recom. feed fz mm/tooth
0,05
0,10
0,16
0,08
0,15
0,23
0,12
0,20
0,35
0,20
0,25
0,50

0,04

0,06

0,10

Speed
factor
1,00
1,30
1,50
1,60

Insert
type
10T304-12
10T316
10T320
10T324
10T331

Max D.O.C
ap
9
9
9
9
9

Wiper flat
width B
1,3
1,0
0,6
0,2
0,4

79

Disc milling cutters


335.25, Secos new range of disc milling cutters.
To complement the 335.19 and 335.18 LNK, the 335.25 has been developed for the larger width of slot.
The innovative design brings features that increase productivity and reduce costs per part:
- An optimum cutting geometry reducing cutting forces and noise level
- Maximum stability even with long overhang
- Strong, reliable and secure locked connection between insert and cutter body
- 4 cutting edges available whatever the corner radius value (from 0.8 to 6.0mm)
- Excellent surface finish thanks to built-in wiper flat
- Geometries and grades available for all types of material
- Fixed pocket cutter with integrated through coolant or adjustable pockets for maximum flexibility

1st choice: XNHQ inserts available with all standard radii

R0,8

R1,6

R2,0

R2,4

R3,1

R4,0

R5,0

R6,0

Alternative choice: LNHQ insert

R0,8

80

R3,1

R4,0

R5,0

R6,0

Disc milling cutters


Cutter 335.25
First choice for slotting - large width of cut
Applications:

Cutter bodies:

A type
125 to 315 mm

B type
125 to 315 mm

Available in fixed pockets (width 25 mm) and


adjustable pockets version
(width from 21 to 26 mm)

Available in fixed pockets (width 25 mm) and


adjustable pockets version
(width from 21 to 26 mm)

Fixed pockets: basic choice for full side operation available with integrated coolant in B type dia 125 and 160 mm.
Adjustable in width: basic choice for full side and half side operation features enlarged chip space from cutter dia 250
to get optimal chip flow whatever cutter diameter.

Inserts:
4 cutting edges per insert whatever the radius value: corner radii: 0.8 / 1.6 / 2.0 / 2.4 / 3.1 / 4.0 / 5.0 / 6.0 mm

XNHQ insert

LNHQ insert

1st choice for all applications

LNHQ is an insert intended for roughing in difficult


conditions (this will not generate a flat bottom).
See page 87 for more information.

81

Disc milling cutters


Cutter 335.25 - Insert XNHQ and LNHQ

Width 25mm - full side

B type for stub arbor fixed pockets (Type B FP)

A type for milling arbor fixed pockets (Type A FP)

For insert selection and cutting data recommendations, see page(s)88 - 89


For complete insert programme, see page(s)115, 132
For spare parts, see page(s)86

Dimensions in mm
Type

ap

ar

Part No.

B FP
B FP
B FP
B FP

25
25
25
25

33
44,4
54,5
59,5

R335.25
R335.25
R335.25
R335.25

A FP
A FP
A FP

25
25
25

50,7
62,7
87,7

335.25
335.25
335.25

Dc

dmm

l1

D5m

-125.25.32-5NA
-160.25.40-6NA
-200.25.40-7N
-250.25.60-9N

125
160
200
250

32
40
40
60

50
50
50
50

58
70
90
130

10
12
14
18

5
6
7
9

1,9
3,1
5,0
8,3

-160.25.40-6N
-200.25.50-7N
-250.25.50-9N

160
200
250

40
50
50

32
32
32

55
71
71

12
14
18

6
7
9

2,7
4,3
7,3

Please check availability in current price and stock-list

82

Insert:
First choice

Insert:
Alternative choice

4900
4400
3900
3500

XNHQ1407
XNHQ1407
XNHQ1407
XNHQ1407

LNHQ1407
LNHQ1407
LNHQ1407
LNHQ1407

4400
3900
3500

XNHQ1407
XNHQ1407
XNHQ1407

LNHQ1407
LNHQ1407
LNHQ1407

Zc*

*Effective number of teeth

Disc milling cutters


Cutter 335.25 - Insert XNHQ and LNHQ

Width 21 to 26mm adjustable full side

Type B for stub arbor- adjustable (B adj.)

Type A for milling arbor adjustable (A adj.)

For insert selection and cutting data recommendations, see page(s)88 - 89


For complete insert programme, see page(s)115, 132
For spare parts, see page(s)86

Dimensions in mm
Type

ap

ar

B adj.
B adj.
B adj.
B adj.
B adj.

21-26
21-26
21-26
21-26
21-26

A adj.
A adj.
A adj.
A adj.
A adj.

21-26
21-26
21-26
21-26
21-26

Insert:
Alternative
choice

Part No.

Dc

dmm

l1

D5m

32,3
43,8
54
59
91,5

R335.25 -125.2126.32-4N
-160.2126.40-5N
-200.2126.40-6N
-250.2126XL.60-7N
-315.2126XL.60-9N

125
160
200
250
315

32
40
40
60
60

50
50
50
50
50

58
70
90
130
130

8
10
12
14
18

4
5
6
7
9

1,7
2,9
4,6
7,3
11,3

4900
4400
3900
3500
3100

XNHQ1407...
XNHQ1407...
XNHQ1407...
XNHQ1407...
XNHQ1407...

LNHQ1407...
LNHQ1407...
LNHQ1407...
LNHQ1407...
LNHQ1407...

32,7
50,3
63,3
88,3
113,3

335.25

125
160
200
250
315

40
40
50
50
60

32
32
32
32
32

55
55
69
69
84

8
10
12
14
18

4
5
6
7
9

1,3
2,3
3,9
6,0
10,0

4900
4400
3900
3500
3100

XNHQ1407...
XNHQ1407...
XNHQ1407...
XNHQ1407...
XNHQ1407...

LNHQ1407...
LNHQ1407...
LNHQ1407...
LNHQ1407...
LNHQ1407...

-125.2126.40-4N
-160.2126.40-5N
-200.2126.50-6N
-250.2126XL.50-7N
-315.2126XL.60-9N

Please check availability in current price and stock-list

Zc*

Insert:
First choice

*Effective number of teeth

83

Disc milling cutters


Cutter 335.25 - Insert XNHQ and LNHQ

Width max 13 mm Half side Right hand

Type B for stub arbor adjustable (B adj.)

Type A for milling arbor- adjustable (A adj.)

For insert selection and cutting data recommendations, see page(s)88 - 89


For complete insert programme, see page(s)115, 132
For spare parts, see page(s)86

Dimensions in mm
Type

ap

ar

B adj.
B adj.
B adj.
B adj.
B adj.

13
13
13
13
13

A adj.
A adj.
A adj.
A adj.
A adj.

13
13
13
13
13

Dc

dmm

l1

D5m

32,3
43,8
54
59
91,5

R335.25 -125.2126.32-8R
-160.2126.40-10R
-200.2126.40-12R
-250.2126XL.60-14R
-315.2126XL.60-18R

125
160
200
250
315

32
40
40
60
60

50
50
50
50
50

58
70
90
130
130

8
10
12
14
18

8
10
12
14
18

1,7
2,9
4,6
7,3
11,3

4900
4400
3900
3500
3100

XNHQ1407...
XNHQ1407...
XNHQ1407...
XNHQ1407...
XNHQ1407...

LNHQ1407...
LNHQ1407...
LNHQ1407...
LNHQ1407...
LNHQ1407...

32,7
50,3
63,3
88,3
113,3

335.25

125
160
200
250
315

40
40
50
50
60

32
32
32
32
32

55
55
69
69
84

8
10
12
14
18

8
10
12
14
18

1,3
2,3
3,9
6,0
10,0

4900
4400
3900
3500
3100

XNHQ1407...
XNHQ1407...
XNHQ1407...
XNHQ1407...
XNHQ1407...

LNHQ1407...
LNHQ1407...
LNHQ1407...
LNHQ1407...
LNHQ1407...

Please check availability in current price and stock-list

84

Insert:
Alternative
choice

Part No.

-125.2126.40-8R
-160.2126.40-10R
-200.2126.50-12R
-250.2126XL.50-14R
-315.2126XL.60-18R

Zc*

Insert:
First choice

*Effective number of teeth

Disc milling cutters


Cutter 335.25 - Insert XNHQ and LNHQ

Width max 13 mm Half side Left hand

Type B for stub arbor adjustable (B adj.)

Type A for milling arbor adjustable (A adj.)

For insert selection and cutting data recommendations, see page(s)88 - 89


For complete insert programme, see page(s)115, 132
For spare parts, see page(s)86

Dimensions in mm
Type

ap

ar

B adj.
B adj.
B adj.
B adj.
B adj.

13
13
13
13
13

A adj.
A adj.
A adj.
A adj.
A adj.

13
13
13
13
13

Insert:
Alternative
choice

Part No.

Dc

dmm

l1

D5m

32,3
43,8
54
59
91,5

R335.25 -125.2126.32-8L
-160.2126.40-10L
-200.2126.40-12L
-250.2126XL.60-14L
-315.2126XL.60-18L

125
160
200
250
315

32
40
40
60
60

50
50
50
50
50

58
70
90
130
130

8
10
12
14
18

8
10
12
14
18

1,7
2,9
4,6
7,3
11,3

4900
4400
3900
3500
3100

XNHQ1407...
XNHQ1407...
XNHQ1407...
XNHQ1407...
XNHQ1407...

LNHQ1407...
LNHQ1407...
LNHQ1407...
LNHQ1407...
LNHQ1407...

32,7
50,3
63,3
88,3
113,3

335.25

125
160
200
250
315

40
40
50
50
60

32
32
32
32
32

55
55
69
69
84

8
10
12
14
18

8
10
12
14
18

1,3
2,3
3,9
6,0
10,0

4900
4400
3900
3500
3100

XNHQ1407...
XNHQ1407...
XNHQ1407...
XNHQ1407...
XNHQ1407...

LNHQ1407...
LNHQ1407...
LNHQ1407...
LNHQ1407...
LNHQ1407...

-125.2126.40-8L
-160.2126.40-10L
-200.2126.50-12L
-250.2126XL.50-14L
-315.2126XL.60-18L

Please check availability in current price and stock-list

Zc*

Insert:
First choice

*Effective number of teeth

85

Disc milling cutters


Spare parts for fixed pockets and adjustable cutter (R)335.25
For fixed
pocket
cutter

Insert type

XNHQ14/
LNHQ14

ap 25 mm
For
adjustable
cutter

Insert type

2126
2126XL

XNHQ14 /
LNHQ14

Locking
screw/Nm

C4013T15P/5 Nm
Locking
screw/Nm

C4013T15P/5 Nm

Key

T15P-4
Key

Wedge

T15P-4

335.25-620

Wedge
screw

LD6018FT20P

Key for
wedge
screw

T20P-4

Adjusting
screw

SH6005-T09P

Key for
adjusting
screw

T09P-3

Cassettes
Right

Left

2126-14*

2126-14*

2126XL-14

2126XL-14

* Cassette compatible with adjustable disc milling cutter x335.18-xxx-2530 series to generate width of cut from 24.3 to 26mm, generating nominal
Dc diameter

Arbor screw for type B


For cutter dia.
125 mm B FP
125 mm B adj.

Arbor screw
MLC6S16X35
MC6S16X40

dmm
32
32

160 mm B FP
160 mm B adj

MLC6S20X40
MLC6S20X40

40
40

Dimension of mounting: See Machining Navigator 2012 Milling - Page 288

86

Disc milling cutters


Width and profile generated by XNHQ insert with fixed pocket cutter ap = 25mm
Insert corner
radius
0,8
1,6
2
2,4
3,1
4
5
6

ap
generated
25
25
25
25
25
25
24,73
24,46

Width and profile generated by LNHQ* insert with fixed pocket cutter ap = 25mm
Insert corner
radius
0,8
3,1
4
5
6

ap
generated
25,17
25,02
24,92
24,78
24,64

angle

2
2
2
2
2

*LNHQ is an insert intended for roughing in difficult conditions (this will not generate a flat bottom).

Width and profile generated with XNHQ14 insert radii 5 and 6mm with adjustable cutter 21-26
H (mm)
Width cutter
21 - 26
21 - 26
21 - 26

ap
25,5
25,8
26

Radius 5
0
0
0,01

Radius 6
0
0,01
0,03

87

Disc milling cutters


Insert selection (R)335.25 XNHQ
SMG

fz mm/tooth
ae/Dc = 10%

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22

0,300,50
0,300,50
0,280,45
0,280,45
0,250,40
0,250,35
0,200,30
0,280,45
0,280,45
0,250,40
0,200,35
0,280,45
0,280,45
0,250,40
0,250,35
0,300,50
0,300,50
0,300,50
0,200,40
0,200,40
0,200,30
0,250,35

Universal insert: XNHQ140708TN4-M11 F40M


First choice

XNHQ140708TN4-M11
XNHQ140708TN4-M11
XNHQ140708TN4-M11
XNHQ140708TN4-M11
XNHQ140708TN4-M11
XNHQ140708TN4-M11
XNHQ140708TN4-M11
XNHQ140708TN4-M11
XNHQ140708TN4-M11
XNHQ140708TN4-M11
XNHQ140708TN4-M11
XNHQ140708TN4-M11
XNHQ140708TN4-M11
XNHQ140708TN4-M11
XNHQ140708TN4-M11
XNHQ140708TN4-E10
XNHQ140708TN4-E10
XNHQ140708TN4-E10
XNHQ140708TN4-M11
XNHQ140708TN4-M11
XNHQ140708TN4-M11
XNHQ140708TN4-M11

Alternative operations

F40M
F40M
F40M
F40M
MP2500
MP2500
MP2500
F40M
F40M
F40M
F40M
MK2050
MK2050
MK2050
MK2050
H25
H25
H25
F40M
F40M
F40M
F40M

XNHQ140708TN4-M11
XNHQ140708TN4-M11
XNHQ140708TN4-M11
XNHQ140708TN4-M11
XNHQ140708TN4-M11
XNHQ140708TN4-M11
XNHQ140708TN4-M11
XNHQ140708TN4-M11
XNHQ140708TN4-M11
XNHQ140708TN4-M11
XNHQ140708TN4-M11
XNHQ140708TN4-M11
XNHQ140708TN4-M11
XNHQ140708TN4-M11
XNHQ140708TN4-M11
XNHQ140708TN4-E10
XNHQ140708TN4-E10
XNHQ140708TN4-E10
XNHQ140708TN4-M11
XNHQ140708TN4-M11
XNHQ140708TN4-M11
XNHQ140708TN4-E10

MP2500
MP2500
MP2500
MP2500
F40M
F40M
F40M
MP2500
MP2500
MP2500
MP2500
MP2500
MP2500
MP2500
MP2500
F40M
F40M
F40M
MP2500
MP2500
MP2500
F40M

Cutting data 10% engagement width (ae/Dc)


Grades
F40M

MP2500

MK2050

H25

SMG

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22

fz (mm/tooth)
0,20

0,30 0,50

0,20

0,30 0,50

0,20

0,30 0,50

280
240
195
170
140
125
34
195
150
125
90
145
130
110
90
730
590
450
40
33
28
34

250
215
175
150
125
110
30
170
135
110
80
130
115
95
80
650
525
400
36
29
25
30

370
315
260
220
185
160
40
225
180
145
110
195
170
145
120
960
775
590
50
40
34
41

330
280
230
200
165
145
36
205
160
130
95
175
150
130
105
855
690
530
44
36
31
37

260
230
190
160

230
205
170
140

215
180
150
125
105

145
115
95

110
95
80

550
445
340
31
25

280
240
195
170
140

170
135
110

145
130
110

725
585
445
38
30

195
175
145

Cutting data Side milling


Operations
Radial infeed
Side milling

ae/Dc

2%
5%
10%
20%
30%
Average chip thickness hm

88

vc(m/min)

140 125 105


120 110 95
105 90
80
85
75
65
690 615 525
560 500 425
425 380 320

Type of insert
Recom. feed fz mm/tooth
0,1
0,15
0,24
0,44
0,66
1,1
0,28
0,42
0,7
0,2
0,3
0,5
0,14
0,22
0,36
0,12
0,18
0,3
0,06
0,09
0,16

Speed
factor
0,65
1,2
1,1
1
0,9
0,85

Insert size
1407

Width of slot
21-26

Disc milling cutters


Insert selection (R)335.25 LNHQ
SMG

fz mm/tooth
ae/Dc = 10%

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22

0,300,50
0,300,50
0,280,45
0,280,45
0,250,40
0,250,35
0,200,30
0,280,45
0,280,45
0,250,40
0,200,35
0,280,45
0,280,45
0,250,40
0,250,35

0,200,40
0,200,40
0,200,30
0,250,35

Universal insert: LNHQ140708TN4-M11 F40M


First choice

LNHQ140708TN4-M11
LNHQ140708TN4-M11
LNHQ140708TN4-M11
LNHQ140708TN4-M11
LNHQ140708TN4-M11
LNHQ140708TN4-M11
LNHQ140708TN4-M11
LNHQ140708TN4-M11
LNHQ140708TN4-M11
LNHQ140708TN4-M11
LNHQ140708TN4-M11
LNHQ140708TN4-M11
LNHQ140708TN4-M11
LNHQ140708TN4-M11
LNHQ140708TN4-M11

LNHQ140708TN4-M11
LNHQ140708TN4-M11
LNHQ140708TN4-M11
LNHQ140708TN4-M11

F40M
F40M
F40M
F40M
MP2500
MP2500
MP2500
F40M
F40M
F40M
F40M
MP2500
MP2500
MP2500
MP2500

F40M
F40M
F40M
F40M

Alternative operations
LNHQ140708TN4-M11
LNHQ140708TN4-M11
LNHQ140708TN4-M11
LNHQ140708TN4-M11
LNHQ140708TN4-M11
LNHQ140708TN4-M11
LNHQ140708TN4-M11
LNHQ140708TN4-M11
LNHQ140708TN4-M11
LNHQ140708TN4-M11
LNHQ140708TN4-M11
LNHQ140708TN4-M11
LNHQ140708TN4-M11
LNHQ140708TN4-M11
LNHQ140708TN4-M11

LNHQ140708TN4-M11
LNHQ140708TN4-M11
LNHQ140708TN4-M11
LNHQ140708TN4-M11

MP2500
MP2500
MP2500
MP2500
F40M
F40M
F40M
MP2500
MP2500
MP2500
MP2500
F40M
F40M
F40M
F40M

MP2500
MP2500
MP2500
MP2500

Cutting data 10% engagement width (ae/Dc)


Grades
F40M

MP2500

SMG

fz (mm/tooth)
0,20

0,30 0,50

0,20

0,30 0,50

280
240
195
170
140
125
34
195
150
125
90
145
130
110
90

40
33
28
65

250
215
175
150
125
110
30
170
135
110
80
130
115
95
80

36
29
25
60

370
315
260
220
185
160
40
225
180
145
110
195
170
145
120

50
40
34
85

330
280
230
200
165
145
36
205
160
130
95
175
150
130
105

44
36
31
75

vc(m/min)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22

215
180
150
125
105

145
115
95

110
95
80

31
25

280
240
195
170
140

170
135
110

145
130
110

38
30

Cutting data Side milling


Operations
Radial infeed
Side milling

ae/Dc

2%
5%
10%
20%
30%
Average chip thickness hm

Type of insert
Recom. feed fz mm/tooth
0,1
0,15
0,24
0,44
0,66
1,1
0,28
0,42
0,7
0,2
0,3
0,5
0,14
0,22
0,36
0,12
0,18
0,3
0,06
0,09
0,16

Speed
factor
0,65
1,2
1,1
1
0,9
0,85

Insert size
1407

Width of slot
21-26

89

Minimaster Plus
Choice of insert, shank and cutting data

Select taper size


- The design of the workpiece and the machining
operations determines suitable taper size
- Select the largest possible taper size for best strength
and stability.
Select insert
- Use the tables beginning on page 273 to classify the workpiece
material into a Seco material group.
- Look up the pages for the selected taper size and choose a
suitable insert in the insert selection table.
Select shank
- Look up the pages for the selected taper size and choose
a suitable shank in the tool data table.
- Always choose the shortest shank possible (to get maximum
stability).
Select cutting data
- Maximum recommended axial cutting depth is in the
cutting data conversion table. (See figure 1.)
- Cutting speed recommendations are in the cutting data tables, see
pages 110 - 112
Notice that the recommendations are for a fully engaged cutter in
stable machining condition.
- Maximum RPM that for safety reasons should never be
exceeded are shown on each shank page.
- Feed per tooth fz recommendations are in the cutting data
conversion table.
- If the cutter is not fully engaged the feed per tooth and
the cutting speed should be increased compared to the
recommendations for a fully engaged cutter. The reason for that is
to keep the average chip thickness and the working temperature
in the cutting zone at the same value as for a fully engaged cutter.
(See figure 2.)
- Divide the radial cutting depth with the cutter diameter
to get the actual cutter engagement percentage (ae/Dc%).
- Use the percentage to get a correct feed per tooth and
cutting speed recommendation for the actual cutter engagement.

90

- When calculating feed per revolution and feed speed


always use the zc-value. That is the effective number of
teeth to use for cutting data calculation. The zc-value is
in the insert selection table.
- Extended tables and formulae for calculating cutting data
for side milling are found on page 597 in MN2012 Milling.
- Notice that there will be a deterioration of the surface
finish on the workpiece when the feed rate is increased
(See figure 3).
- When milling in corners and bottoms of cavities the feed
rate should be reduced due to the increase of the chip
thickness. Use the feed per tooth recommendations for a
fully engaged cutter. (See figure 4.)
- When steep down copying with an angle bigger than 40
or steep up copying with an angle bigger than 30 in
combination with small depths of cut use the diameter
(Dc) as working diameter instead of Dw (See figure 5)
- Calculate surface finish. Use the profile height value (H)
from the cutting data conversion table to calculate the
expected surface finish for the actual operation.
(See figure 5).

Minimaster Plus

Figure 1

Figure 3

Figure 2

Figure 4

Figure 5

91

Minimaster Plus
Code key shanks
Connecting size
MP=Minimaster Plus

Shank length

Shank diameter

Angle of
tapered part

E=Carbide

Access length

Code key inserts


Cutting edge
length in mm

System size

Insert diameter

Type
R12=Corner radii (12=1,2mm)
B90=Ball nose
KW=Key way

For short cutting edge


length in mm

System size

Insert diameter

No. of flutes

Geometry

No. of flutes

Type
HF=High feed

Internal through coolant

92

Insert grade

Insert grade

Geometry

Minimaster Plus
Torque wrench information

We recommend a torque wrench when mounting the insert


for best precision and extended tool life.

Different torque values for assembly


MP10: 8Nm
MP12: 12Nm
MP16: 19Nm
Do not use worn out replaceable blades

Before mounting the insert make sure to lubricate the contact surface
for extended tool life, trouble free mounting and dismantling.

Note: Torque wrenches and standard keys must be ordered separately!

93

Minimaster Plus
User instructions Torque wrench

Use the arched handle (pic. 1) to grip the wrench by hand as shown (pic. 2)

Do not grip the wrench as shown on picture 3-5, there is a risk that the applied torque might be
incorrect and the insert will not be properly seated.

94

Minimaster Plus
MP10 Shanks
Design 1

Design 2

Design 3

Design 4

Cylindrical shank dmm with tolerance h5, compatible for Shrinkfit.


Max RPM 8000 r/min

Dimensions in mm
Part No.
MP10

MP10

Connecting size

D5t

dmm

la

Design

-10055-010.00
-16068-000.60
-16073-015.00
-16118-035.01
-16158-060.01
-20100-045.03
-20140-085.03
-20140-090.05

MP10
MP10
MP10
MP10
MP10
MP10
MP10
MP10

9,8
9,5
9,8
9,5
9,5
9,5
9,5
9,5

10
16
16
16
16
20
20
20

55
68
73
118
158
100
140
140

15
20
25
70
110
50
90
90

10
15
35
60
45
85
60

0
60
0
1
1
3
3
5

2
1
2
3
3
3
3
4

0,1
0,1
0,1
0,2
0,2
0,2
0,3
0,3

-12095-030.00-E
-12105-040.00-E
-12125-060.00-E
-16120-050.01-E
-16150-080.01-E
-16170-100.01-E
-16140-092.03-E
-16170-122.03-E

MP10
MP10
MP10
MP10
MP10
MP10
MP10
MP10

9,8
9,8
9,8
9,5
9,5
9,5
9,5
9,5

12
12
12
16
16
16
16
16

95
105
125
120
150
170
140
170

50
60
80
72
102
122
92
122

30
40
60
50
80
100
62
62

0
0
0
1
1
1
3
3

2
2
2
3
3
3
4
4

0,2
0,2
0,2
0,3
0,3
0,4
0,4
0,4

Spare Parts
Inserts

MP10

Replacement
blade

Key

MP00-10M

Dynamomentic
key

MP1016

MP00-10.080

Blades are included with the dynamomentic key

95

Minimaster Plus
MP12 Shanks
Design 1

Design 2

Design 3

Design 4

Cylindrical shank dmm with tolerance h5, compatible for Shrinkfit.


Max RPM 72700 r/min

Dimensions in mm
Part No.
MP12

MP12

Connecting size

D5t

dmm

la

Design

-12060-012.00
-16068-000.60
-16078-018.00
-16153-042.01
-20170-072.01
-20110-055.03
-20150-100.03
-20155-105.05

MP12
MP12
MP12
MP12
MP12
MP12
MP12
MP12

11,5
11,5
11,5
11,5
11,5
11,5
11,5
11,5

12
16
16
16
20
20
20
20

60
68
78
153
170
110
150
155

15
20
30
105
120
60
100
105

12
18
42
72
55
81
48

0
60
0
1
1
3
3
5

2
1
2
3
4
3
3
4

0,1
0,1
0,1
0,2
0,3
0,2
0,3
0,4

-16107-036.00-E
-16120-048.00-E
-16150-072.00-E
-16120-060.01-E
-16150-096.01-E
-16175-120.01-E
-16155-107.03-E
-16180-132.03-E

MP12
MP12
MP12
MP12
MP12
MP12
MP12
MP12

11,5
11,5
11,5
11,5
11,5
11,5
11,5
11,5

16
16
16
16
16
16
16
16

107
120
150
120
150
175
155
180

59
72
102
72
102
127
107
132

36
48
72
60
96
120
42,9
42,9

0
0
0
1
1
1
3
3

2
2
2
3
3
3
4
4

0,3
0,3
0,3
0,3
0,4
0,4
0,4
0,5

Spare Parts
Inserts

MP12

Replacement
blade

Key

MP00-12M

Blades are included with the dynamomentic key

96

Dynamomentic
key

MP1016

MP00-12.120

Minimaster Plus
MP16 Shanks
Design 1

Design 2

Design 3

Design 4

Cylindrical shank dmm with tolerance h5, compatible for Shrinkfit.


Max RPM 63600 r/min

Dimensions in mm
Part No.
MP16

MP16

Connecting size

D5t

dmm

la

Design

-16068-016.00
-20070-000.60
-20090-024.00
-20190-056.01
-20195-095.01
-25136-075.03
-25181-125.03
-25181-125.05

MP16
MP16
MP16
MP16
MP16
MP16
MP16
MP16

15,2
15,2
15,2
15,2
15,2
15,2
15,2
15,2

16
20
20
20
20
25
25
25

68
70
90
190
195
136
181
181

20
20
40
140
145
80
125
125

16
24
56
95
75
93
56

0
60
0
1
1
3
3
5

2
1
2
3
3
3
4
4

0,1
0,2
0,2
0,4
0,4
0,4
0,6
0,6

-16126-048.00-E
-16140-064.00-E
-16180-096.00-E
-20135-080.01-E
-20180-128.01-E
-20200-150.01-E
-20180-130.03-E
-20210-160.03-E

MP16
MP16
MP16
MP16
MP16
MP16
MP16
MP16

15,2
15,2
15,2
15,2
15,2
15,2
15,2
15,2

16
16
16
20
20
20
20
20

126
140
180
135
180
200
180
210

78
92
132
85
130
150
130
160

48
64
96
80
128
137,5
45,8
45,8

0
0
0
1
1
1
3
3

2
2
2
3
3
4
4
4

0,4
0,4
0,5
0,5
0,7
0,8
0,8
0,9

Spare Parts
Inserts

MP16

Replacement
blade

Key

MP00-16M

Dynamomentic
key

MP1016

MP00-16.190

Blades are included with the dynamomentic key

97

Minimaster Plus
MP10 High feed

Z3

Dimensions in mm

Coated

MP10

98

-1000.6HFZ3-MD08

Dc

RP

ap

D5m

l1

Zc*

10

6,2

1,2

0,6

9,6

11

F40M

Part No.

MP3000

Grades

Minimaster Plus
MP10 Square shoulder

Slotting and contouring

Z3

Z4

Dimensions in mm

Coated

ap

D5m

l1

Zc*

MP10

-09812KWZ3-E03
-10012R04Z3-E03
-10012R04Z3-M03
-10012R05Z3-E03
-10012R08Z3-E03
-10012R08Z3-M03
-10012R12Z3-E03
-10012R12Z3-M03
-10012R16Z3-E03
-10012R20Z3-E03
-10012R24Z3-E03
-10012R31Z3-E03

9,8
10
10
10
10
10
10
10
10
10
10
10

0,3
0,4
0,4
0,5
0,8
0,8
1,2
1,2
1,6
2,0
2,4
3,1

12
12
12
12
12
12
12
12
12
12
12
12

9,6
9,6
9,6
9,6
9,6
9,6
9,6
9,6
9,6
9,6
9,6
9,6

21
21
21
21
21
21
21
21
21
21
21
21

30
30
30
30
30
30
30
30
30
30
30
30

3
3
3
3
3
3
3
3
3
3
3
3

MP10

-10012R04Z4-E02
-10012R04Z4-M02
-10012R05Z4-E02
-10012R08Z4-E02
-10012R08Z4-M02
-10012R12Z4-E02
-10012R12Z4-M02
-10012R16Z4-E02
-10012R20Z4-E02

10
10
10
10
10
10
10
10
10

0,4
0,4
0,5
0,8
0,8
1,2
1,2
1,6
2,0

12
12
12
12
12
12
12
12
12

9,6
9,6
9,6
9,6
9,6
9,6
9,6
9,6
9,6

21
21
21
21
21
21
21
21
21

50
50
50
50
50
50
50
50
50

4
4
4
4
4
4
4
4
4

F40M

Dc

Part No.

MP3000

Grades

[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[

99

Minimaster Plus
MP10 Square shoulder

Contouring only

Z5

Dimensions in mm

Coated

MP10

100

-10012R04Z5-M02

Dc

ap

D5m

l1

Zc *

10

0,4

12

9,6

21

40

F40M

Part No.

MP3000

Grades

Minimaster Plus
MP10 Ball nose design

Z2/Z3

Dimensions in mm

Coated

ap

D5m

l1

Zc*

-10010B90Z2-E03
-10010B90Z2-M03

10
10

5
5

10
10

9,6
9,6

18,8
18,8

20
20

2
2

MP10

-10012B90Z3-E03
-10012B90Z3-M03

10
10

5
5

12
12

9,6
9,6

21
21

30
30

3
3

F40M

Dc

Part No.
MP10

MP3000

Grades

101

Minimaster Plus
MP12 High feed

Z3

Dimensions in mm

Coated

MP12

102

-1200.7HFZ3-MD10

Dc

RP

ap

D5m

l1

Zc*

12

7,5

1,4

0,7

11,5

13

F40M

Part No.

MP3000

Grades

Minimaster Plus
MP12 Square shoulder

Slotting and contouring

Z3

Z4

Dimensions in mm

Coated

ap

D5m

l1

Zc*

MP12

-11714KWZ3-E04
-12014R04Z3-E04
-12014R04Z3-M04
-12014R05Z3-E04
-12014R08Z3-E04
-12014R08Z3-M04
-12014R12Z3-E04
-12014R12Z3-M04
-12014R16Z3-E04
-12014R20Z3-E04
-12014R24Z3-E04
-12014R31Z3-E04

11,7
12
12
12
12
12
12
12
12
12
12
12

0,3
0,4
0,4
0,5
0,8
0,8
1,2
1,2
1,6
2,0
2,4
3,1

14
14
14
14
14
14
14
14
14
14
14
14

11,5
11,5
11,5
11,5
11,5
11,5
11,5
11,5
11,5
11,5
11,5
11,5

24
24
24
24
24
24
24
24
24
24
24
24

30
30
30
30
30
30
30
30
30
30
30
30

3
3
3
3
3
3
3
3
3
3
3
3

MP12

-12014R04Z4-E03
-12014R04Z4-M03
-12014R05Z4-E03
-12014R08Z4-E03
-12014R08Z4-M03
-12014R12Z4-E03
-12014R12Z4-M03
-12014R16Z4-E03
-12014R20Z4-E03
-12014R24Z4-E03

12
12
12
12
12
12
12
12
12
12

0,4
0,4
0,5
0,8
0,8
1,2
1,2
1,6
2,0
2,4

14
14
14
14
14
14
14
14
14
14

11,5
11,5
11,5
11,5
11,5
11,5
11,5
11,5
11,5
11,5

24
24
24
24
24
24
24
24
24
24

50
50
50
50
50
50
50
50
50
50

4
4
4
4
4
4
4
4
4
4

F40M

Dc

Part No.

MP3000

Grades

[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[

103

Minimaster Plus
MP12 Square shoulder

Contouring only

Z6

Dimensions in mm

Coated

MP12

104

-12014R04Z6-M03

Dc

ap

D5m

l1

Zc *

12

0,4

14

11,5

24

40

F40M

Part No.

MP3000

Grades

Minimaster Plus
MP12 Ball nose design

Z2/Z3

Dimensions in mm

Coated

ap

D5m

l1

Zc*

-12012B90Z2-E04
-12012B90Z2-M04

12
12

6
6

12
12

11,5
11,5

21,8
21,8

20
20

2
2

MP12

-12014B90Z3-E04
-12014B90Z3-M04

12
12

6
6

14
14

11,5
11,5

24
24

30
30

3
3

F40M

Dc

Part No.
MP12

MP3000

Grades

105

Minimaster Plus
MP16 High feed

Z3

Dimensions in mm

Coated

MP16

106

-1600.9HFZ3-MD12

Dc

RP

ap

D5m

l1

Zc*

16

7,8

1,8

0,9

15,4

19

F40M

Part No.

MP3000

Grades

Minimaster Plus
MP16 Square shoulder

Slotting and contouring

Z3

Z4

Dimensions in mm

Coated

ap

D5m

l1

Zc*

MP16

-15719KWZ3-E05
-16019R04Z3-E05
-16019R04Z3-M05
-16019R05Z3-E05
-16019R08Z3-E05
-16019R08Z3-M05
-16019R12Z3-E05
-16019R12Z3-M05
-16019R16Z3-E05
-16019R20Z3-E05
-16019R24Z3-E05
-16019R31Z3-E05

15,7
16
16
16
16
16
16
16
16
16
16
16

0,3
0,4
0,4
0,5
0,8
0,8
1,2
1,2
1,6
2,0
2,4
3,1

19
19
19
19
19
19
19
19
19
19
19
19

15,4
15,4
15,4
15,4
15,4
15,4
15,4
15,4
15,4
15,4
15,4
15,4

32,6
32,6
32,6
32,6
32,6
32,6
32,6
32,6
32,6
32,6
32,6
32,6

30
30
30
30
30
30
30
30
30
30
30
30

3
3
3
3
3
3
3
3
3
3
3
3

MP16

-16019R04Z4-E04
-16019R04Z4-M04
-16019R05Z4-E04
-16019R08Z4-E04
-16019R08Z4-M04
-16019R12Z4-E04
-16019R12Z4-M04
-16019R16Z4-E04
-16019R20Z4-E04
-16019R24Z4-E04

16
16
16
16
16
16
16
16
16
16

0,4
0,4
0,5
0,8
0,8
1,2
1,2
1,6
2,0
2,4

19
19
19
19
19
19
19
19
19
19

15,4
15,4
15,4
15,4
15,4
15,4
15,4
15,4
15,4
15,4

32,6
32,6
32,6
32,6
32,6
32,6
32,6
32,6
32,6
32,6

50
50
50
50
50
50
50
50
50
50

4
4
4
4
4
4
4
4
4
4

F40M

Dc

Part No.

MP3000

Grades

[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[

107

Minimaster Plus
MP16 Square shoulder

Contouring only

Z6/Z8

Dimensions in mm

Coated

Dc

ap

D5m

l1

Zc *

MP16

-16019R04Z6-M04

16

0,4

19

15,4

32,6

40

MP16

-16019R04Z8-M04

16

0,4

19

15,4

32,6

40

108

F40M

Part No.

MP3000

Grades

Minimaster Plus
MP16 Ball nose design

Z2/Z3

Dimensions in mm

Coated

ap

D5m

l1

Zc*

-16016B90Z2-E05
-16016B90Z2-M05

16
16

8
8

16
16

15,4
15,4

29,5
29,5

20
20

2
2

MP16

-16019B90Z3-E05
-16019B90Z3-M05

16
16

8
8

19
19

15,4
15,4

32,6
32,6

30
30

3
3

F40M

Dc

Part No.
MP16

MP3000

Grades

109

Minimaster Plus
Cutting data High feed

110

SMG

Grade
MP3000

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22

430
375
315
285
235
170
55
280
240
205
160
250
225
205
165
1165
940
600
80
70
45
70

Feed/Ramping angle/Programming radius


Dia mm

fz mm/tooth

Ramping angle

10
12
16

0,3/0,7
0,3/0,7
0,3/0,8

11
9
9

Minimaster Plus
Cutting data Slot milling
Cutting speed (m/mm)
SMG

MP3000

F40M

MP10
Feed mm/tooth

1
315
285
2
280
250
3
235
205
4
215
190
5
175
155
6
140
110
7
50
35
8
155
145
9
140
135
10
120
115
11
95
90
12
220
205
13
195
185
14
180
175
15
145
140
16
900
850
17
580
545
18
515
485
19
50
45
20
40
35
21
35
30
22
45
35
Bold figures represent first choice in each material group

0,04-0,06
0,04-0,06
0,03-0,05
0,03-0,05
0,03-0,05
0,03-0,05
0,03-0,05
0,03-0,05
0,03-0,05
0,03-0,05
0,03-0,05
0,03-0,06
0,03-0,05
0,03-0,05
0,03-0,05
0,04-0,08
0,04-0,08
0,04-0,08
0,03-0,05
0,03-0,05
0,03-0,05
0,03-0,05

MP12

MP16

Max depth
of cut

Feed mm/tooth

Max depth
of cut

Feed mm/tooth

Max depth
of cut

5,0
5,0
5,0
5,0
5,0
4,0
2,0
5,0
5,0
4,0
4,0
5,0
5,0
5,0
5,0
5,0
5,0
5,0
3,0
3,0
2,0
3,0

0,05-0,09
0,05-0,09
0,04-0,07
0,04-0,07
0,04-0,07
0,04-0,07
0,04-0,06
0,04-0,07
0,04-0,06
0,04-0,06
0,04-0,06
0,05-0,09
0,04-0,07
0,04-0,07
0,04-0,06
0,05-0,09
0,05-0,09
0,05-0,09
0,03-0,06
0,03-0,06
0,03-0,06
0,03-0,06

6,0
6,0
6,0
6,0
5,0
4,5
3,0
6,0
6,0
4,5
4,5
6,0
6,0
6,0
6,0
6,0
6,0
6,0
3,5
3,5
2,5
3,5

0,06-0,10
0,06-0,10
0,06-0,08
0,06-0,08
0,06-0,08
0,06-0,08
0,05-0,07
0,06-0,10
0,06-0,08
0,06-0,08
0,06-0,08
0,06-0,10
0,06-0,08
0,06-0,08
0,06-0,08
0,06-0,12
0,06-0,12
0,06-0,12
0,04-0,08
0,04-0,08
0,04-0,08
0,04-0,08

8,0
8,0
8,0
8,0
6,5
6,0
4,0
8,0
8,0
6,0
6,0
8,0
8,0
8,0
8,0
8,0
8,0
8,0
4,5
4,5
3,5
4,5

Cutting data Side milling ( = 90)


Operation

ae/Dc

Full engagement

100%
25%
10%
5%

Side milling
Average chip thickness (hm)

Recommended
feed per tooth(mm)

0,03
0,08
0,13
0,18
0,02

0,05
0,10
0,16
0,22
0,04

Drilling Parameters
MP Size

0,08
0,12
0,19
0,27
0,05

Max ap
(mm)

Speed factor

0,5xDc
0,75xDc
1,2xDc
1,2xDc

1,0
1,3
1,5
1,6

Plunging Parameters
Max depth
(ae = 100%)

MP10
MP12
MP16
*Interrupted drilling cycle required

7,5*
9,0*
12,0*

Feed
(mm/r)

Diameter
(mm)

Max radial
step (mm)

Feed
(mm/tooth)

0,04
0,05
0,06

10
12
16

3,0
3,5
4,8

0,04
0,05
0,06

111

Minimaster Plus
Cutting data Copy milling
SMG
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22

(ae/Dc 100%)

Cutting speed
(m/mm)

MP10

MP12

MP3000

Feed mm/tooth

Max depth
of cut

315
280
235
215
175
140
50
155
140
120
95
220
195
180
145
900
580
515
50
40
35
45

0,07-0,10
0,07-0,10
0,06-0,08
0,06-0,08
0,06-0,08
0,06-0,08
0,06-0,08
0,06-0,08
0,06-0,08
0,06-0,08
0,06-0,08
0,06-0,08
0,06-0,08
0,06-0,08
0,06-0,08
0,04-0,08
0,04-0,08
0,04-0,08
0,06-0,08
0,06-0,08
0,06-0,08
0,06-0,08

5,0
5,0
5,0
5,0
5,0
4,0
2,0
5,0
5,0
4,0
4,0
5,0
5,0
5,0
5,0
5,0
5,0
5,0
3,0
3,0
2,0
3,0

MP16

Feed mm/tooth

Max depth
of cut

Feed mm/tooth

Max depth
of cut

0,09-0,12
0,09-0,12
0,08-0,10
0,08-0,10
0,08-0,10
0,08-0,10
0,08-0,10
0,08-0,10
0,08-0,10
0,08-0,10
0,08-0,10
0,08-0,10
0,08-0,10
0,08-0,10
0,07-0,09
0,10-0,12
0,10-0,12
0,10-0,12
0,07-0,10
0,07-0,10
0,07-0,10
0,07-0,10

6,0
6,0
6,0
6,0
5,0
4,5
3,0
6,0
6,0
4,5
4,5
6,0
6,0
6,0
6,0
6,0
6,0
6,0
3,5
3,5
2,5
3,5

0,10-0,12
0,10-0,12
0,10-0,12
0,10-0,12
0,10-0,12
0,10-0,12
0,10-0,12
0,10-0,12
0,10-0,12
0,10-0,12
0,10-0,12
0,10-0,12
0,10-0,12
0,10-0,12
0,08-0,10
0,10-0,14
0,10-0,14
0,10-0,14
0,09-0,12
0,09-0,12
0,09-0,12
0,09-0,12

8,0
8,0
8,0
8,0
6,5
6,0
4,0
8,0
8,0
6,0
6,0
8,0
8,0
8,0
8,0
8,0
8,0
8,0
4,5
4,5
3,5
4,5

Feed selection
Roughing application
Working diameter
Dw (mm)

D.O.C
ap (mm)
8,0
6,0
5,0
4,0
3,0
2,0
1,0

MP10

1 x Dc
0,96 x Dc
0,92 x Dc
0,80 x Dc
0,60 x Dc

MP12

1 x Dc
0,97 x Dc
0,94 x Dc
0,87 x Dc
0,75 x Dc
0,55 x Dc

ae/Dc
20%
MP16
1,00 x Dc
0,94 x Dc
0,90 x Dc
0,83 x Dc
0,75 x Dc
0,63 x Dc
0,46 x Dc

Speed factor
Reduce fz by 30% for Material group No.7. Multiply speed value by speed factor

40%

100%

Feed recommendations fz (mm/tooth)


0,16
0,14
0,10
0,16 - 0,20
0,10 - 0,14
0,10 - 0,12
0,12 - 0,25
0,08 - 0,19
0,06 - 0,14
0,14 - 0,25
0,10 - 0,19
0,10 - 0,19
0,15 - 0,30
0,12 - 0,25
0,10 - 0,25
0,17 - 0,30
0,13 - 0,25
0,13 - 0,25
0,20 - 0,35
0,17 - 0,35
0,17 - 0,35
1,20 x Vc
1,00 x Vc
1,30 x Vc

Feed selection
Roughing application
ae/Dc
20%

Working diameter
Dw (mm)

D.O.C
ap (mm)

40%

0,002

1,5
1,0
0,6
0,4
0,2
0,1

112

MP10
0,70 x Dc
0,60 x Dc
0,47 x Dc
0,38 x Dc
0,26 x Dc
0,20 x Dc

Speed factor

MP12
0,66 x Dc
0,55 x Dc
0,43 x Dc
0,35 x Dc
0,24 x Dc
0,18 x Dc

100%

Profile height, H (mm)

MP16
0,55 x Dc
0,46 x Dc
0,36 x Dc
0,29 x Dc
0,21 x Dc
0,15 x Dc

0,008

0,03

Feed recommendations fz (mm/tooth)


0,12 0,18

0,20 0,30

0,15 0,25

0,10 0,16

0,25 0,35

0,18 0,30

0,08 0,14

0,20 0,30

0,25 0,40

1,30 x Vc

1,20 x Vc

1,00 x Vc

Inserts

113

Inserts
HPMN
Dimensions in mm
l

12,5

6,35

Size
12

MD20

Grades

[ Stock standard
Subject to change refer to current price- and stock-list

114

H25

Cermet
MP1020

HX

H15

F40M

S60M

F25M

F15M

T350M

Uncoated
T25M

MS2500

MK2050

17

MK1500

0,8

MM4500

HPMN 1206ZETR-MD20

MP3000

Cutting
rake

MH1000

MP2500

Part No.

MP1500

Coated

Inserts
LNHQ
Dimensions in mm
Size
14

14

7,5

M11

Grades

[
[
[
[
[

MP1020

Cermet
H25

H15

HX

S60M

F40M

F25M

F15M

T25M

Uncoated
T350M

MS2500

MK2050

16
16
16
16
16

MK1500

0,8
3,1
4
5
6

MH1000

LNHQ 140708TN4-M11
140731TN4-M11
140740TN4-M11
140750TN4-M11
140760TN4-M11

MM4500

Cutting
rake

MP3000

MP2500

Part No.

MP1500

Coated

[
[
[
[
[

[ Stock standard
Subject to change refer to current price- and stock-list

115

Inserts
LNK.
Size

Dimensions in mm
l

06
08

6
7,5

10
10

5
5

LNK.06

LNK.08

Grades

[ Stock standard
Subject to change refer to current price- and stock-list

116

[
[

[
[

H25

Cermet
MP1020

HX

H15

F40M

[
[
[
[
[
[
[

S60M

[
[
[
[

F25M

[
[
[
[

F15M

[
[
[
[
[
[
[

T350M

0
0
0
0

[
[
[
[
[
[
[

Uncoated
T25M

0,4
0,8
0,4
0,8

MS2500

LNKW 060504PPN-MD08
060508PPN-MD08
080504PPN-MD08
080508PPN-MD08

MK2050

15
15
15
15
15
15
15

MK1500

0,8
1,6
0,8
1,6
2,0
2,4
3,1

MM4500

LNKT 060508PPTN-M06
060516PPTN-M06
080508PPTN-M06
080516PPTN-M06
080520PPTN-M06
080524PPTN-M06
080531PPTN-M06

MP3000

Cutting
rake

MH1000

MP2500

Part No.

MP1500

Coated

Inserts
OFEN/OFER
Dimensions in mm
l

17,96
18,11
17,94

4,76
4,74
4,56

Size
OFEN 07
OFEN 07 ZZ
OFER 07
D18

ME15/M16

M16

Grades

18
0

[
[

[
[

[
[
[

MP1020

Cermet
H25

H15

HX

S60M

F40M

F25M

[
[

F15M

T350M

[
[

T25M

Uncoated
MS2500

MH1000

MK2050

OFER 070405TN-ME15
070405TN-M16

MK1500

0
0

MM4500

OFEN 070405TN-D18
0704ZZTR-M16

MP3000

Cutting
rake

MP2500

Part No.

MP1500

Coated

[
[

[
[

[
[

ODMT
Dimensions in mm
l

12,7

4,76

Size
05

MD20

Grades

MP1020

Cermet
H25

H15

HX

S60M

F40M

F25M

F15M

T25M

T350M

13

MS2500

MP3000

0,8

Uncoated

MK2050

MP2500

ODMT 050408TN-MD20

MK1500

Cutting
rake

MM4500

MH1000

Part No.

MP1500

Coated

[ Stock standard
Subject to change refer to current price- and stock-list
117

Inserts
ONEU/ONMU
Dimensions in mm

Size
ON..05
ON..05 ZZ
ON..09
ON..09 ZZ
M12-14/ME10-13

M15

12
12
22
22

4
4
5,8
5,8

MD16/MD17

ZZTN4-M10/M14

Grades

[
[
[
[
[
[
[
[

[
[
[
[
[
[
[
[

[
[
[
[

[
[
[
[
[
[
[
[

[ Stock standard
Subject to change refer to current price- and stock-list

118

[
[
[
[
[

MP1020

[
[
[
[
[
[
[
[

Cermet
H25

H15

HX

S60M

F40M

F25M

[
[

F15M

[
[
[
[

T350M

15

[
[
[
[

T25M

ONEU 090520ZZTN4-M14

[
[
[
[

Uncoated
MS2500

20
20
20
20
15
15
0
0

[
[
[
[

MK2050

ONMU 090520ANTN-ME12
090520ANTN-ME13
090520ANTN-M12
090520ANTN-M13
090520ANTN-M14
090520ANTN-M15
090520ANTN-MD16
090520ANTN-MD17

MK1500

20

[
[
[
[

MH1000

ONEU 050410ZZTN4-M10

MM4500

20
20
20
20

MP3000

ONMU 050410ANTN-ME10
050410ANTN-ME11
050410ANTN-M10
050410ANTN-M11

MP2500

Cutting
rake

Part No.

MP1500

Coated

[
[

[
[
[
[

[
[

[
[
[
[
[
[
[
[

[
[
[
[
[
[

[
[
[
[

Inserts
RD..05/06/07
Dimensions in mm

E02/E03/E04

Size

0501
06T1
0702

5
6
7

1,51
2,18
2,38

MD01

MD02/MD03/MD04/MD05/MD06

Grades

RDHT 06T1M0-E02
0702M0-E03

18
18

RDHW 0501M0-MD01
06T1M0-MD02
0702M0-MD03
0702M0T-MD04

0
0
0
0

[
[
[
[
[

[
[

[
[

MP1020

Cermet
H25

H15

HX

S60M

F40M

F25M

F15M

T350M

T25M

Uncoated
MS2500

MK2050

MK1500

MM4500

MH1000

MP3000

Cutting
rake

MP2500

Part No.

MP1500

Coated

[
[

[
[
[
[

[ Stock standard
Subject to change refer to current price- and stock-list

119

Inserts
RD..08/10
Dimensions in mm

E02/E03/E04

Size

0803
10T3

8
10

3,18
3,97

M05/M07

MD02/MD03/MD04/MD05/MD06

Grades

RDHT 10T3M0-E04
10T3M0T-M05
10T3M0T-M07

20
16
11

RDHW 0803M0-MD03
10T3M0-MD04
10T3M0T-MD06

0
0
0

RDKW 0803M0T-MD05
10T3M0T-MD06

0
0

RDHT 0803M0-E03

20

[
[

[
[

[
[
[

[
[
[

[
[
[

[
[

[
[

[
[

[
[
[

[
[
[

[
[

[
[
[

MP1020

Cermet
H25

H15

HX

S60M

F40M

F25M

F15M

T350M

T25M

Uncoated
MS2500

MK2050

MK1500

MM4500

MH1000

[
[

[ Stock standard
Subject to change refer to current price- and stock-list

120

MP3000

Cutting
rake

MP2500

Part No.

MP1500

Coated

Inserts
RP..12
Dimensions in mm

E05/M08/MD05

Size

1204

12

4,76

M10/MD09

M15/MD10

ME07

Grades

RPHW 1204M0-MD05
1204M0T-MD09
1204M0T-MD10

0
0
0

RPKW 1204M0T-MD10

[
[
[
[

[
[
[
[
[

[
[
[
[
[

MP1020

Cermet
H25

H15

HX

S60M

F40M

[
[
[
[

F25M

F15M

MS2500

MK2050

MK1500

MM4500

MH1000

[
[
[
[

T350M

20
16
11
15
20

Uncoated
T25M

RPHT 1204M0-E05
1204M0T-M08
1204M0T-M10
1204M0T-M15
1204M0T-ME07

MP3000

Cutting
rake

MP2500

Part No.

MP1500

Coated

[
[
[

[
[

[
[

[ Stock standard
Subject to change refer to current price- and stock-list

121

Inserts
RP..16/20
Dimensions in mm

E08/E10

Size

1605
2006

16
20

5,56
6,35

M12/M15/M18/M20/MD08/MD20

MD10/MD22

ME11/ME12

Grades

RPKW 1605M0T-MD20
2006M0-MD10
2006M0T-MD22

0
0
0

RPHW 1605M0T-MD08
1605M0T-MD20

0
0

[
[

[
[

[
[
[

[
[

MP1020

H15

HX

H25

[
[

Cermet

[
[

S60M

F15M

T350M

T25M

MK1500

MM4500

MH1000

[ Stock standard
Subject to change refer to current price- and stock-list

122

[
[

[
[
[

[
[
[
[
[
[

[
[

F40M

21
15
15

[
[
[

F25M

RPKT 1605M0T-ME11
2006M0T-M15
2006M0T-M20

[
[
[

MS2500

21
21
15
15
21
20

Uncoated

MK2050

RPHT 1605M0-E08
1605M0T-ME11
1605M0T-M12
1605M0T-M18
2006M0-E10
2006M0T-ME12

MP3000

Cutting
rake

MP2500

Part No.

MP1500

Coated

Inserts
SC..12
Dimensions in mm

Size
SC..1206

ME10/ME11

12,7

6,35

M11/M14/MD15/MD16

Grades

MP1020

Cermet
H25

H15

HX

S60M

F40M

15

F25M

1,2

F15M

SCMT 120612T-M14

T25M

15

T350M

6,0

Uncoated

MS2500

SCEX 120660T-M14

MK2050

22
22
14
14
15
15
15
15

MK1500

1,2
3,1
1,2
3,1
1,2
3,0
1,2
3,0

MH1000

SCET 120612T-ME10
120631T-ME10
120612T-M11
120631T-M11
120612T-M14
120630T-M14
120612T-MD15
120630T-MD16

MM4500

Cutting
rake

MP3000

MP2500

Part No.

MP1500

Coated

[
[
[

[
[
[

[
[

[
[
[

[
[
[

[
[

[
[
[
[

[
[

[
[

[ Stock standard
Subject to change refer to current price- and stock-list

123

Inserts
SEEX09
Dimensions in mm
l

9,52

3,97

Size
SE..09T3

E04

M08

ME07/M08/D09

Grades

[
[

H25

Cermet
MP1020

HX

H15

F40M

[
[
[
[

S60M

F25M

T350M

F15M

T25M

MS2500

Uncoated

[
[

[ Stock standard
Subject to change refer to current price- and stock-list

124

MK2050

25
22
0
0
0

MK1500

1,5
1,5
1,5
1,5
1,5

MM4500

SEEX 09T3AFN-E04
09T3AFTN-ME07
09T3AFN-M05
09T3AFTN-M08
09T3AFTN-D09

MP3000

Cutting
rake

MH1000

MP2500

Part No.

MP1500

Coated

Inserts
SEEX12
Dimensions in mm
l

12,7

4,76

Size
12

M14

MD18

Grades

[
[
[

[
[
[

MP1020

Cermet
H25

H15

HX

S60M

F40M

F25M

[
[
[

F15M

T25M

[
[

Uncoated
T350M

[
[
[

MS2500

7
0
0

MK2050

1,5
7,4
1,5

MK1500

MP2500

SEEX 1204AFTN-M14
1204ZZTN-M14
1204AFTN-MD18

MH1000

Cutting
rake

MM4500

MP3000

Part No.

MP1500

Coated

[
[
[

[ Stock standard
Subject to change refer to current price- and stock-list

125

Inserts
SEEX15
Dimensions in mm
l

15,87

5,56

Size
15

E10

M12/M17

Grades

H25

Cermet

[
[

[
[
[

[
[

MP1020

HX

H15

F40M

S60M

F25M

F15M

T350M

T25M

Uncoated

[ Stock standard
Subject to change refer to current price- and stock-list

126

MS2500

[
[
[

MK2050

25
5
5
5

MK1500

1,8
1,8
1,8
9,4

MM4500

SEEX 1505AFN-E10
1505AFN-M12
1505AFTN-M17
1505ZZTN-M17

MP3000

Cutting
rake

MH1000

MP2500

Part No.

MP1500

Coated

Inserts
SEKN..
Dimensions in mm
l

12,7
15,87
15,87

3,18
4,76
4,76

Size
SE..1203
SE..1204
SE..1504
E12/E10/E15/M14/M18/MD16/MD20/MD21/D16

Grades

[
[

[
[

MP1020

Cermet
H25

H15

HX

S60M

F40M

0
0
0
0

F25M

1,9
1,5
1,9
1,5

F15M

SEKN 1504AFN-E15
1504AFTN-M18
1504AFTN-MD20
1504AFTN-MD21

[
[

T25M

Uncoated
T350M

1,5

MS2500

SEKN 1204AFTN-M18

MK2050

0
0
0
0
0

MK1500

2,3
1,6
1,5
1,5
1,6

MH1000

SEKN 1203AFTN-E10
1203AFN-E12
1203AFTN-M14
1203AFTN-MD16
1203AFTN-D16

MM4500

Cutting
rake

MP3000

MP2500

Part No.

MP1500

Coated

[
[

[
[

[
[

[ Stock standard
Subject to change refer to current price- and stock-list

127

Inserts
SEMX
Dimensions in mm
l

9,52
12,7
15,87

3,97
4,76
5,56

Size
09
12
15
M18/MD20

MD19

ME06/M08

ME12/M15

ME15

Grades

[ Stock standard
Subject to change refer to current price- and stock-list

128

[
[

[
[
[

[
[

[
[
[

[
[

[
[

[
[
[

[
[

H25

Cermet
MP1020

HX

[
[

[
[

H15

21
5
0

F40M

1,8
1,8
1,8

[
[

[
[

S60M

SEMX 1505AFTN-ME15
1505AFTN-M18
1505AFTN-MD20

[
[

F25M

[
[

F15M

18
7
0

T350M

1,5
1,5
1,5

[
[

Uncoated
T25M

SEMX 1204AFTN-ME12
1204AFTN-M15
1204AFTN-MD19

[
[

MS2500

25
0

MK2050

1,5
1,5

MK1500

SEMX 09T3AFTN-ME06
09T3AFTN-M08

MM4500

Cutting
rake

MP3000

MH1000

Part No.

MP2500

MP1500

Coated

Inserts
SNH.15
Dimensions in mm

Size
15

M14

15,87

4,76

MD15

ME08/ME10

Grades

[
[

MP1020

Cermet
H25

H15

HX

S60M

F40M

F25M

F15M

T25M

Uncoated
T350M

0
0

MS2500

1,2
1,37

[
[
[
[
[

MK2050

SNHN 150412TN-MD15
1504XNN-MD15

[
[

MK1500

15
10
8
15
15

MH1000

1,37
1,37
1,2
1,37
1,37

MM4500

SNHF 1504XNN-ME08
1504XNN-ME10
150412TN-M14
1504XNN-M14
1504ZZN-M14

MP3000

Cutting
rake

MP2500

Part No.

MP1500

Coated

[ Stock standard
Subject to change refer to current price- and stock-list

129

Inserts
SONX
Dimensions in mm

Size
SO..09
SO..12
SO..15
M10/M12/M14

9,55
12,7
15,8

3,97
5,17
5,56

ME06/ME08

Grades

24
16

SONX 150508TR-ME10
150508TR-M14
150516TR-M14

0,8
0,8
1,6

19
22
22

[
[

[
[

[
[
[
[
[

H25

0,8
0,8

Cermet
MP1020

SONX 120508TR-ME08
120508TR-M12

[
[
[

HX

H15

[
[

F40M

[
[

S60M

[
[

F25M

22
19
19

F15M

0,4
0,4
0,8

T350M

SONX 09T304TR-ME06
09T304TR-M10
09T308TR-M10

T25M

Cutting
rake

130

MS2500

MK2050

MK1500

MM4500

[ Stock standard
Subject to change refer to current price- and stock-list

MP3000

Part No.

MP2500

Uncoated

MP1500

MH1000

Coated

Inserts
XNEX04/08
Dimensions in mm
d

6,70
12,48
12,48

3,29
6,45
6,45

Size
XN..04
XN..08
XN..08 ZZ
M11

ME09/M08/M13MD15

Grades

XNEX 080608TR-ME09
080612TR-ME09
080616TR-ME09
080608R-M08
080608TR-M13
080612TR-M13
080616TR-M13
080608TR-MD15
080612TR-MD15
080616TR-MD15

0,8
1,2
1,6
0,8
0,8
1,2
1,6
0,8
1,2
1,6

27
27
27
24
22
22
22
17
17
17

[
[
[

[
[
[
[

[
[
[

[
[
[
[
[
[

[
[
[
[
[
[

[
[
[
[
[
[
[
[

[
[
[
[

[
[
[
[
[
[

XNEX 080608ZZR-M11

0,8

19

[
[

[
[
[
[
[
[
[
[

[
[
[
[
[
[
[
[
[
[

MP1020

[
[

Cermet
H25

[
[

H15

[
[

HX

[
[

S60M

MK2050

[
[

F40M

MK1500

[
[

F25M

MM4500

27
27

F15M

MP3000

0,4
0,8

T25M

MP2500

XNEX 040304TR-M08
040308TR-M08

T350M

Cutting
rake

Uncoated

MS2500

MH1000

Part No.

MP1500

Coated

[
[

[ Stock standard
Subject to change refer to current price- and stock-list

131

Inserts
XNHQ
Dimensions in mm
Size
14

14

7,5

E10/M10/M11

Grades

[ Stock standard
Subject to change refer to current price- and stock-list

132

[
[

H25

Cermet

MP1020

HX

H15

F40M
[
[
[
[
[
[
[
[
[

S60M

F25M

F15M

T350M

Uncoated
T25M

MS2500

MK2050

22
16
16
16
16
16
16
16
16

MK1500

0,8
0,8
1,6
2
2,4
3,1
4
5
6

MM4500

XNHQ 140708EN4-E10
140708TN4-M11
140716TN4-M11
140720TN4-M11
140724TN4-M11
140731TN4-M11
140740TN4-M11
140750TN4-M11
140760TN4-M11

MP3000

Cutting
rake

MH1000

MP2500

Part No.

MP1500

Coated

Inserts
XO.X10
Size
XOEX10..
XOMX10..

E05/M06

Dimensions in mm
l

6,87
6,86

9,7
9,7

3,8
3,83

M09

ME07

Grades

22
22
22
22
22
22
22

[
[

[
[
[
[
[
[
[

[
[

[
[
[
[
[

[
[

XOMX 10T304TR-M09
10T308TR-M09
10T312TR-M09
10T316TR-M09
10T320TR-M09
10T324TR-M09
10T331TR-M09

0,4
0,8
1,2
1,6
2,0
2,4
3,1

15
15
15
15
15
15
15

[
[

[
[

[
[

[
[
[
[
[

[
[

[
[
[

[
[
[
[
[
[
[

[
[
[
[
[
[
[

[
[
[
[
[
[
[

[
[

[
[
[
[
[
[
[

[
[
[
[
[
[
[

[
[

[
[
[
[
[
[
[

[
[
[
[
[
[
[

MP1020

0,4
0,8
1,2
1,6
2,0
2,4
3,1

Cermet
H25

XOMX 10T304TR-ME07
10T308TR-ME07
10T312TR-ME07
10T316TR-ME07
10T320TR-ME07
10T324TR-ME07
10T331TR-ME07

[
[

H15

21
21
21
21
21
21
21

HX

0,4
0,8
1,2
1,6
2,0
2,4
3,1

[
[
[
[
[

S60M

XOEX 10T304R-M06
10T308R-M06
10T312R-M06
10T316R-M06
10T320R-M06
10T324R-M06
10T331R-M06

F40M

21
21
21
21
21

F25M

0,4
0,8
1,2
1,6
2,0

F15M

XOEX 10T304FR-E05
10T308FR-E05
10T312FR-E05
10T316FR-E05
10T320FR-E05

T25M

Cutting
rake

T350M

Uncoated

MS2500

Part No.

MK2050

MK1500

MH1000

MM4500

MP3000

MP2500

MP1500

Coated

[
[
[
[
[
[
[

[
[

[ Stock standard
Subject to change refer to current price- and stock-list

133

Inserts
XO.X12
Size
XOEX12..
XOMX12..

M07

M12

Dimensions in mm
l

8,18
8,18

11,5
11,5

5,03
5,05

MD13

ME08

Grades

XOMX 120408TR-MD13

0,8

14

[ Stock standard
Subject to change refer to current price- and stock-list

134

H25

Cermet
MP1020

10

HX

0,8

H15

XOMX 120408TR-M12

F40M

[
[

S60M

21
20

F25M

0,4
0,8

F15M

XOMX 120404TR-ME08
120408TR-ME08

[
[

T350M

[
[

T25M

20
20
20

Uncoated

MS2500

0,4
0,8
0,8

MK2050

XOEX 120404R-M07
120408R-M07
120408ZZR-M07

MK1500

Cutting
rake

MM4500

MP3000

Part No.

MH1000

MP2500

MP1500

Coated

[
[
[

[
[
[

[
[

[
[

[
[

[
[

Inserts
XOMX18
Size
XOMX18..

Dimensions in mm
l

11,2

17,5

6,42

M14

MD15

Grades

[
[
[
[

[
[
[
[

MP1020

Cermet
H25

H15

HX

S60M

[
[
[
[

F40M

[
[
[
[

F25M

[
[
[
[

F15M

[
[
[

T25M

[
[
[
[

Uncoated
T350M

15
15
15
15

MS2500

MP3000

0,8
1,2
0,8
1,2

MK2050

MP2500

XOMX 180608TR-M14
180612TR-M14
180608TR-MD15
180612TR-MD15

MK1500

Cutting
rake

MH1000

MM4500

Part No.

MP1500

Coated

[ Stock standard
Subject to change refer to current price- and stock-list

135

Inserts
335.18
Dimensions in mm
l

10
12,7

5,4
5,4

Size
10
13

M10/M11

Grades

[ Stock standard
Subject to change refer to current price- and stock-list

136

[
[

H25

Cermet
MP1020

HX
[
[

H15

F40M
[
[

S60M

F25M

[
[

F15M

[
[

T350M

[
[

Uncoated
T25M

[
[

MS2500

10
10

MK2050

0,5
0,5

MK1500

MP2500

335.18 -1005T-M10
-1305T-M11

MM4500

Cutting
rake

MP3000

MH1000

Part No.

MP1500

Coated

Inserts
218.19
Dimensions in mm
Size
100
125.T3
160

7,06
8,90
11,18

2,78
3,97
4,76

MD08/MD10/MD11

Grades

218.19 -125T-T3-MD10

12,5

0,8

218.19 -160T-04-MD11

16

1,2

MP1020

H25

HX

H15

F40M

S60M

0,8

F25M

10

Cermet

F15M

MS2500

218.19 -100T-MD08

T25M

Cutting
rake

T350M

MK2050

MK1500

MH1000

MP3000

Part No.

MP2500

Uncoated

MP1500

MM4500

Coated

[ Stock standard
Subject to change refer to current price- and stock-list

137

Thread milling Code Key


Threadmaster Code key

DTM = Drilling Threadmaster


TM = Threadmaster

Pitch

Shank dia

Thread diameter Min


Thread form

138

Hand/shank style
R5 = Whistle Notch
R1 = Cylindrical

Additional info

Thread turning, Seco-Capto Toolholders, external


Toolholders for S-inserts
CER/L-..HD

For inserts programme, see MN 2012 Threading


Right-hand version shown

Dimensions in mm
Application

Part No.

D5m

f1

l1

16

C4-CER-27050-16HD
C4-CEL-27050-16HD

40
40

27
27

50
50

0,5
0,5

16..
16..

22

C4-CER-27050-22HD
C4-CEL-27050-22HD

40
40

27
27

50
50

0,5
0,5

22..
22..

16

C5-CER-35060-16HD
C5-CEL-35060-16HD

50
50

35
35

60
60

0,8
0,8

16..
16..

22

C5-CER-35060-22HD
C5-CEL-35060-22HD

50
50

35
35

60
60

0,8
0,8

22..
22..

27

C5-CER-35060-27HD
C5-CEL-35060-27HD

50
50

35
35

60
60

0,8
0,8

27..
27..

16

C6-CER-45065-16HD
C6-CEL-45065-16HD

63
63

45
45

65
65

1,3
1,3

16..
16..

22

C6-CER-45065-22HD
C6-CEL-45065-22HD

63
63

45
45

65
65

1,3
1,3

22..
22..

27

C6-CER-45065-27HD
C6-CEL-45065-27HD

63
63

45
45

65
65

1,3
1,3

27..
27..

Spare Parts, Parts included in delivery


Toolholder/
Insert
dimension

-16
-22
-27

Anvil for insert


type S

GX16-1
NX22-1
VX27-1

Anvil for insert


type M*

MX16-1
MX22-1
MX27-1

Please check availability in current price and stock-list

Anvil screw/ Key*

CS3507-T09P
CS4009-T15P
CO5012-T15P

Clamp

T09P-2
T15P-2
T15P-2

CHD16
CHD22
CHD27

Clamp screw

L85020-T15P
L86025-T20P
L86025-T20P

Spring

S6912
S7616
S7616

Key

T15P-2
T20P-7
T20P-7

*To be ordered separately

139

Thread turning, Seco-Capto Toolholders, internal


Toolholders for S-inserts
CNR/L..HD

For inserts programme, see MN 2012 Threading


Right-hand version shown

Dimensions in mm
Application

D1

D5m

f1

Dm
min

l1

l3

-14060-16HD
-17070-16HD
-20090-16HD
-14060-16HD
-17070-16HD
-20090-16HD

20
25
32
25
20
32

40
40
40
40
40
40

13,8
16,3
19,8
16,3
13,8
19,8

24
29
36
29
24
36

60
70
90
70
60
90

36
48
69
48
36
69

0,4
0,5
0,7
0,4
0,5
0,7

16..
16..
16..
16..
16..
16..

Part No.
16

C4-CNR
C4-CNL

22

C4-CNR
C4-CNL

-22090-22HD
-22090-22HD

32
32

40
40

21,3
21,3

38
38

90
90

69
69

0,6
0,6

22..
22..

16

C5-CNR

-14060-16HD
-17070-16HD
-20090-16HD
-14060-16HD
-17070-16HD
-20090-16HD

20
25
32
20
25
32

50
50
50
50
50
50

13,8
16,3
19,8
13,8
16,3
19,8

24
29
36
24
29
36

60
70
90
60
70
90

36
47
68
36
47
68

0,6
0,6
0,8
0,6
0,6
0,8

16..
16..
16..
16..
16..
16..

-18070-22HD
-22090-22HD
-18070-22HD
-22090-22HD

25
32
25
32

50
50
50
50

17,8
21,3
17,8
21,3

30
38
30
38

70
90
70
90

47
68
47
68

0,6
0,8
0,6
0,8

22..
22..
22..
22..

-26105-27HD
-26105-27HD

40
40

50
50

25,3
25,3

46
46

105
105

83
83

1,2
1,2

27..
27..

C5-CNL

22

C5-CNR
C5-CNL

27

C5-CNR
C5-CNL

Spare Parts, Parts included in delivery


Toolholder/
Insert
dimension

-14..-16
-17..-16
-20..-16
..-22
..-27

Anvil for insert


type S

GX16-1
GX16-1
GX16-1
NX22-1
VX27-1

Anvil for insert


type M*

MX16-1
MX16-1
MX16-1
MX22-1
MX27-1

Please check availability in current price and stock-list

140

Anvil screw/ Key*

CS3507-T09P
CS3507-T09P
CS3507-T09P
CS4009-T15P
C05012-T15P

T09P-2
T09P-2
T09P-2
T15P-2
T15P-2

Clamp

CHD16

CHD27

Spring

S6912

S7616

Screw

Clamp screw/ Key

CSP16HD-T15P T15P-2

CSP16HD-T15P T15P-2
L85020-T15P

T15P-2

CSP22HD-T15P T15P-2
L86025-T20P

T20P-7L
*To be ordered separately

Thread turning Toolholders, internal


Toolholders for S-inserts
CNR/L...AHD

CNR/L...APIHD

For inserts programme, see MN 2012 Threading


Right-hand version shown

Dimensions in mm
Application

dmm

l1

l3

f1

Dm
min

Dm
min*

0020P16AHD
0025R16AHD
0032S16AHD
0040T16AHD
0050U16AHD
0020P16AHD
0025R16AHD
0032S16AHD
0040T16AHD

20
25
32
40
50
20
25
32
40

18
23
30
37
47
18
23
30
37

19,0
24,0
31,0
38,5
48,5
19,0
24,0
31,0
38,5

170
200
250
300
350
170
200
250
300

35
35
41
41
45
35
35
41
41

13,8
16,3
19,8
23,8
28,8
13,8
16,3
19,8
23,8

24
29
36
44
54
24
29
36
44

26
32
40
50

26
32
40

0,4
0,7
1,4
2,6
4,8
0,4
0,7
1,4
2,6

16..
16..
16..
16..
16..
16..
16..
16..
16..

0025R22AHD
0032S22AHD
0040T22AHD
0050U22AHD
0063V22AHD
0025R22AHD
0032S22AHD
0040T22AHD
0050U22AHD
0050T22APIHD
0063T22APIHD
0063T22APIHD

25
32
40
50
63
25
32
40
50
50
63
63

23
30
37
47
59
23
30
37
47
47
60
60

24,0
31,0
38,5
48,5
61,0
24,0
31,0
38,5
48,5
48,5
62
62

200
250
300
350
400
200
250
300
350
300
300
300

40
40
47
51
56
40
40
47
51
114
119
119

17,8
21,3
25,3
30,3
36,8
17,8
21,3
25,3
30,3
20,5
20,5
20,5

30
38
46
56
69
30
38
46
56
49,0
50,5
50,5

32
40
50
63

32
40
50

0,7
1,5
2,6
4,8
9,0
0,7
1,4
2,6
4,8
3,7
5,4
5,4

22..
22..
22..
22..
22..
22..
22..
22..
22..
22..
22..
22..

Part No.
16

CNR

CNL

22

CNR

CNL

CNR
CNL

*Dm min, modified, see MN 2012 Threading

Spare Parts, Parts included in delivery


Toolholder/
Insert dimension

...P16AHD, ...R16AHD
...S16AHD
...T16AHD, ...U16AHD
...R22AHD, ...S22AHD
...U22AHD, ...V22AHD
...T22APIHD

Anvil for insert


type S

GX16-1
GX16-1
GX16-1
NX22-1
NX22-1
NX22-1

Anvil for insert


type M*

MX16-1
MX16-1
MX16-1
MX22-1
MX22-1
MX22-1

Please check availability in current price and stock-list

Anvil screw/ Key*

Clamp

CS3507-T09P
CS3507-T09P
CS3507-T09P
CS4009-T15P
CS4009-T15P
CS4009-T15P

T09P-2 CSP16HD-T15P
T09P-2
CHD16
T09P-2
CHD16
T15P-2 CSP22HD-T15P
T15P-2
CHD22
T15P-2
CHD22

Clamp screw

L85020-T15P
L85020-T15P

L86025-T20P
L86025-T20P

Spring

S6912
S6912

S7616
S7616

Key

T15P-2
T15P-2
T15P-2
T15P-2
T20P-7L
T20P-7L

*To be ordered separately

141

Thread turning Toolholders, internal


Toolholders for S-inserts
CNR/L...AHD

CNR/L...APIHD

For inserts programme, see MN 2012 Threading


Right-hand version shown

Dimensions in mm
Application

Part No.
27

CNR
CNL
CNR
CNL

0040T27AHD
0050U27AHD
0063V27AHD
0040T27AHD
0050U27AHD
0063T27APIHD
0063T27APIHD

dmm

l1

l3

f1

Dm
min

Dm
min*

40
50
63
40
50
63
63

37
47
59
37
47
60
60

38,5
48,5
61,0
38,5
48,5
62
62

300
350
400
300
350
300
300

62
61
70
62
61
119
119

26,8
31,8
38,3
26,8
31,8
21,1
21,1

48
58
70
48
58
50,5
50,5

44
50
63
44
50

2,6
4,8
8,9
2,6
4,8
5,6
5,4

27..
27..
27..
27..
27..
27..
27..

*Dm min, modified, see MN 2012 Threading

Spare Parts, Parts included in delivery


Toolholder/
Insert dimension

...27AHD/APIHD

Anvil for insert


type S

VX27-1

Anvil for insert


type M*

MX27-1

Please check availability in current price and stock-list

142

Anvil screw/ Key*

C05012-T15P

Clamp

T15P-2

CHD27

Clamp screw

L86025-T20P

Spring

S7616

Key

T20P-7L

*To be ordered separately

Thread milling Cutters


Threadmaster

Solid carbide thread milling cutters for smaller threads

For cutting data recommendations, see MN 2012 Threading

Dimensions in mm
Thread profile
Metric coarse

Metric fine

UNC

Part No.

Thread

TM-M4X0.7ISO-6R1
TM-M4X0.7ISO-6R1-900
TM-M4X0.7ISO-6R1-H
TM-M5X0.8ISO-6R1
TM-M5X0.8ISO-6R1-900
TM-M5X0.8ISO-6R1-H
TM-M6X1.0ISO-6R1
TM-M6X1.0ISO-6R1-900
TM-M6X1.0ISO-6R1-H
TM-M8X1.25ISO-8R1
TM-M8X1.25ISO-8R1-900
TM-M8X1.25ISO-8R1-H
TM-M10X1.5ISO-10R1
TM-M10X1.5ISO-10R1-900
TM-M10X1.5ISO-10R1-H
TM-M12X1.75ISO-12R1
TM-M12X1.75ISO-12R1-900
TM-M12X1.75ISO-12R1-H
TM-M14X2.0ISO-14R1
TM-M14X2.0ISO-14R1-900
TM-M20X2.5ISO-20R1

M4
M4
M4
M5
M5
M5
M6
M6
M6
M8
M8
M8
M10
M10
M10
M12
M12
M12
M14
M14
M20

TM-MF4X0.5ISO-6R1
TM-MF5X0.5ISO-6R1
TM-MF6X0.75ISO-6R1
TM-MF10X1.0ISO-10R1
TM-MF12X1.5ISO-12R1
TM-MF12X1.5ISO-12R1-900
TM-MF12X1.5ISO-12R1-H
TM-MF14X1.5ISO-14R1-H
TM-MF16X1.5ISO-16R1-H

M4
M5
M6
M10
M12
M12
M12
M14
M16

TM-NR.10X24UNC-6R1
TM-1/4X20UNC-6R1
TM-5/16X18UNC-8R1
TM-3/8X16UNC-10R1
TM-7/16X14UNC-12R1
TM-1/2X13UNC-12R1
TM-9/16X12UNC-14R1

No.10
1/4
5/16
3/8
7/16
1/2
9/16

Through
coolant

[
[
[
[
[
[
[
[
[

[
[
[

[
[
[
[
[

tpi

Dc

dmm

lc

lp

l2

l3

No. of
flutes

0,7
0,7
0,7
0,8
0,8
0,8
1,0
1,0
1,0
1,25
1,25
1,25
1,5
1,5
1,5
1,75
1,75
1,75
2,0
2,0
2,5

3,15
3,15
3,15
3,95
3,95
3,95
4,70
4,70
4,70
6,20
6,20
6,20
7,80
7,80
7,80
9,40
9,40
9,40
10,90
10,90
15,83

6
6
6
6
6
6
6
6
6
8
8
8
10
10
10
12
12
12
14
14
20

36
36
36
36
36
36
36
36
36
36
36
36
40
40
40
45
45
45
45
45
50

13
13
10
13
13
11
19
19
16
26
26
21
34
34
26
34
34
31
44
44
58

49
49
46
49
49
47
55
55
52
62
62
57
74
74
66
79
79
76
89
89
108

8,0
8,0
6,3
10,0
10,0
7,2
12,5
12,5
8,5
16,9
16,9
12,5
20,3
20,3
15,0
25,4
25,4
17,5
29,0
29,0
40,0

3
3
4
3
3
4
3
3
4
3
3
4
3
3
5
3
3
5
4
4
4

0,5
0,5
0,75
1,0
1,5
1,5
1,5
1,5
1,5

3,15
3,95
4,70
7,80
9,40
9,40
9,40
10,92
12,82

6
6
6
10
12
12
12
14
16

36
36
36
40
45
45
45
45
48

13
13
19
34
34
34
31
37
46

49
49
55
74
79
79
76
82
94

8,3
10,3
12,4
20,5
24,8
24,8
17,9
21,4
23,9

3
3
3
3
3
3
5
5
5

24
20
18
16
14
13
12

3,70
4,70
6,20
7,35
8,55
9,40
10,90

6
6
8
10
12
12
14

36
36
36
40
45
45
45

13
19
26
34
34
34
44

49
55
62
74
79
79
89

10,1
14,6
16,2
19,8
22,7
26,4
30,7

3
3
3
3
3
3
4

Please check availability in current price and stock-list

143

Thread milling Cutters


Dimensions in mm
Thread profile
UNF

NPT

NPTF

BSP

144

Through
coolant

tpi

Dc

dmm

lc

lp

l2

l3

No. of
flutes

32
28
24
24
20
20
18

3,95
4,70
6,20
7,80
9,30
9,40
10,90

6
6
8
10
12
12
14

36
36
36
40
45
45
45

13
19
26
34
34
34
44

49
55
62
74
79
79
89

9,9
14,1
16,4
19,6
22,2
26,0
28,9

3
3
3
3
3
3
4

Part No.

Thread

TM-NR.10X32UNF-6R1
TM-1/4X28UNF-6R1
TM-5/16X24UNF-8R1
TM-3/8X24UNF-10R1
TM-7/16X20UNF-12R1
TM-1/2X20UNF-12R1
TM-9/16X18UNF-14R1

No.10
1/4
5/16
3/8
7/16
1/2
9/16

[
[
[
[
[

TM-1/8X27NPT-12R1
TM-1/4X18NPT-16R1
TM-3/8X18NPT-18R1

1/8
1/4
3/8

[
[
[

27
18
18

7,80
10,05
13,45

12
16
18

45
48
48

25
33
33

70
81
81

8,9
13,4
13,4

3
4
4

TM-1/8X27NPTF-12R1
TM-1/4X18NPTF-16R1
TM-3/8X18NPTF-18R1

1/8
1/4
3/8

[
[
[

27
18
18

7,70
10,00
13,40

12
16
18

45
48
48

25
33
33

70
81
81

8,9
13,4
13,4

3
4
4

TM-1/8X28W-10R1
TM-1/4X19W-14R1
TM-3/8X19W-18R1

1/8
1/4
3/8

[
[
[

28
19
19

7,80
10,90
13,90

10
14
18

40
45
48

34
44
54

74
89
102

20,4
27,4
35,4

3
3
3

Thread milling Cutters


Drilling Threadmaster

For cutting data recommendations, see MN 2012 Threading

Dimensions in mm
Thread profile
Metric coarse

Metric fine

UNC

UNF

BSP

Thread

Through
coolant

tpi

ALD

DTM-M4X0.7ISO-6R1
DTM-M5X0.8ISO-6R1
DTM-M6X1.0ISO-8R1
DTM-M8X1.25ISO-10R1
DTM-M10X1.5ISO-12R1
DTM-M12X1.75ISO-14R1
DTM-M14X2.0ISO-14R1
DTM-M16X2.0ISO-16R1

M4
M5
M6
M8
M10
M12
M14
M16

[
[
[
[
[
[
[
[

0,7
0,8
1,0
1,25
1,5
1,75
2,0
2,0

0,7
0,8
1,0
1,2
1,5
1,5
1,5
1,5

DTM-MF8X1.0ISO-10R1
DTM-MF10X1.0ISO-10R1
DTM-MF12X1.5ISO-12R1

M8
M10
M12

[
[
[

1,0
1,0
1,5

DTM-1/4X20UNC-8R1
DTM-5/16X18UNC-10R1
DTM-3/8X16UNC-12R1
DTM-1/2X13UNC-14R1

1/4
5/16
3/8
1/2

[
[
[
[

DTM-1/4X28UNF-8R1
DTM-5/16X24UNF-10R1
DTM-3/8X24UNF-12R1
DTM-1/2X20UNF-14R1

1/4
5/16
3/8
1/2

[
[
[
[

DTM-1/8X28W-12R1
DTM-1/4X19W-16R1

1/8
1/4

[
[

Part No.

dmm

lc

lp

l2

l3

No. of
flutes

3,24 3,3 4,30


4,10 4,2 5,30
4,85 5,0 6,30
6,45 6,75 8,30
8,08 8,5 10,30
9,74 10,25 12,30
9,74 12,0 14,30
13,28 14,0 16,30

6
3
8
10
12
14
16
18

36
36
36
40
45
45
48
48

13
19
26
34
34
44
54
54

49
55
62
74
79
89
102
102

9,42
11,65
14,49
18,17
23,37
27,06
32,77
37,12

2
2
2
2
2
2
2
2

1,0
1,5
1,5

6,79
8,75
10,06

7,0
9,0
10,5

8,30
10,30
12,30

10
12
14

40
45
45

34
34
44

74
79
89

18,8
23,18
28,19

2
2
2

20
18
16
13

1,2
1,4
1,5
1,5

4,70
6,01
7,36
9,87

5,08 6,65
6,53 8,24
7,94 9,83
10,75 13,00

8
10
12
14

36
40
45
45

26
34
34
44

62
74
79
89

15,71
19,0
22,97
30,7

2
2
2
2

28
24
24
20

0,9
1,1
1,1
1,3

5,17 5,44 6,65


6,51 6,88 8,24
8,07 8,47 9,83
10,88 11,43 13,00

8
10
12
14

36
40
45
45

26
34
34
44

62
74
79
89

15,16
18,83
21,2
28,19

2
2
2
2

28
19

0,9
1,3

8,40 8,71 10,03


11,44 11,67 13,46

12
16

45
48

34
54

79
102

22,03
29,45

2
2

Dc

Dc1

Dc2

Please check availability in current price and stock-list

145

JABRO Tool selection

Name

JHP770

JHP951

JHP993

JC845

JC880

JC885

Page

147-152

153-156

157-160

161-162

163-164

165-166

Cylindrical

Weldon

3-5

3-6

3-5

Type of mill

Shank

Number of flutes

4-5

Internal through coolant channels

Grade

Carbide

Carbide

Carbide

Carbide

Carbide

Carbide

6-25

3-25

4-25

6-12

4-20

4-12

Diameter
range

Metric

Inch

Available lengths

Operation

SMG
1-2

Steel < 450 N/mm2

3-4

450 < 700 N/mm2

5-6

700 < 1200 N/mm2

Hardened Steel

8-9

Stainless Steel

10-11

Stainless Steel

12-13

Cast Iron

14-15

Cast Iron

16-17

Aluminium

18

Copper Alloys

19

Fe-based superalloys

20

Co-based superalloys

21

Ni-based superalloys

22

Titanium alloys

Plastic
Graphite
Composite

146

JABRO HPM JHP770


JHP770 External coolant
Dc
zn=4
SMG
22

apx Dc
E

1,00

ae x Dc
1,00

vc
80
(70-90)

n
fz
vf

zn=5

10

12

14

16

20

25

16

20

25

4240
0,030
510

3180
0,040
510

2550
0,050
510

2120
0,060
510

1820
0,070
510

1590
0,080
510

1270
0,100
510

1020
0,125
510

1590
0,080
635

1270
0,100
635

1020
0,125
640

JHP770 Internal coolant


Dc
zn=4
SMG

ap x Dc ae x Dc

vc
80

22

1,60

1,00

(70-90)

n
fz
vf

zn=5

10

12

14

16

20

25

16

20

25

4240
0,030
510

3180
0,040
510

2550
0,050
510

2120
0,060
510

1820
0,070
510

1590
0,080
510

1270
0,100
510

1020
0,125
510

1590
0,080
635

1270
0,100
635

1020
0,125
640

JHP770 Side milling roughing


Dc
zn=4
SMG
22

ap x Dc ae x Dc
E

1,80

0,40

vc
60
(50-70)

SMG = Seco material group


Coolant = A=air D=dry E=emulsion M=mist spray
n = rev/min
fz = mm
vf = mm/min
Dc = mm
All cutting data are target values

n
fz
vf

zn=5

10

12

14

16

20

25

16

20

25

3180
0,048
610

2390
0,064
610

1910
0,080
610

1590
0,096
610

1360
0,112
610

1190
0,128
610

950
0,160
610

760
0,200
610

1190
0,128
760

950
0,160
760

760
0,200
760

Remark: If corner radius is >15% of Dc then ap= -30%, fz= -20%

147

JABRO HPM JHP770


Solid carbide end mill - corner radius - polished coating

ICC

JHP770060E2R030.0Z4A-SIRA
JHP770080E2R040.0Z4A-SIRA
JHP770080E2R050.0Z4A.SIRA
JHP770100E2R040.0Z4A-SIRA
JHP770100E2R050.0Z4A-SIRA
JHP770100E2R080.0Z4A-SIRA
JHP770100E2R100.0Z4A-SIRA
JHP770120E2R040.0Z4A-SIRA
JHP770120E2R050.0Z4A-SIRA
JHP770120E2R080.0Z4A-SIRA
JHP770120E2R100.0Z4A-SIRA
JHP770120E2R250.0Z4A-SIRA
JHP770140E2R040.0Z4A-SIRA
JHP770140E2R050.0Z4A-SIRA
JHP770160E2R040.0Z4A-SIRA
JHP770160E2R050.0Z4A-SIRA
JHP770160E2R050.0Z5A-SIRA
JHP770160E2R080.0Z4A-SIRA
JHP770160E2R100.0Z4A-SIRA
JHP770160E2R100.0Z5A-SIRA
JHP770160E2R250.0Z4A-SIRA
JHP770160E2R250.0Z5A-SIRA
JHP770160E2R310.0Z4A-SIRA
JHP770160E2R310.0Z5A-SIRA
JHP770160E2R400.0Z4A-SIRA
JHP770160E2R400.0Z5A-SIRA
JHP770200E2R040.0Z4A-SIRA
JHP770200E2R050.0Z4A-SIRA
JHP770200E2R050.0Z5A-SIRA
JHP770200E2R080.0Z4A-SIRA
JHP770200E2R100.0Z4A-SIRA
JHP770200E2R100.0Z5A-SIRA
JHP770200E2R250.0Z4A-SIRA
JHP770200E2R250.0Z5A-SIRA
JHP770200E2R310.0Z4A-SIRA
JHP770200E2R310.0Z5A-SIRA
JHP770200E2R400.0Z4A-SIRA
JHP770200E2R400.0Z5A-SIRA
JHP770250E2R040.0Z4A-SIRA

Tool shape

Part No.

E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E

[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[

Dimensions in mm
Dc

dmm

l2

l3

ap

r1

6
8
8
10
10
10
10
12
12
12
12
12
14
14
16
16
16
16
16
16
16
16
16
16
16
16
20
20
20
20
20
20
20
20
20
20
20
20
25

6
8
8
10
10
10
10
12
12
12
12
12
14
14
16
16
16
16
16
16
16
16
16
16
16
16
20
20
20
20
20
20
20
20
20
20
20
20
25

60
65
65
75
75
75
75
90
90
90
90
90
95
95
100
100
100
100
100
100
100
100
100
100
100
100
115
115
115
115
115
115
115
115
115
115
115
115
130

18
24
24
30
30
30
30
36
36
36
36
36
42
42
45
45
45
45
45
45
45
45
45
45
45
45
55
55
55
55
55
55
55
55
55
55
55
55
65

12
16
16
20
20
20
20
24
24
24
24
24
28
28
32
32
32
32
32
32
32
32
32
32
32
32
40
40
40
40
40
40
40
40
40
40
40
40
50

0,2
0,3
0,3
0,3
0,3
0,3
0,3
0,3
0,3
0,3
0,3
0,3
0,3
0,3
0,3
0,3
0,3
0,3
0,3
0,3
0,3
0,3
0,3
0,3
0,3
0,3
0,3
0,3
0,3
0,3
0,3
0,3
0,3
0,3
0,3
0,3
0,3
0,3
0,3

0,3
0,4
0,5
0,4
0,5
0,8
1,0
0,4
0,5
0,8
1,0
2,5
0,4
0,5
0,4
0,5
0,5
0,8
1,0
1,0
2,5
2,5
3,1
3,1
4
4
0,4
0,5
0,5
0,8
1,0
1,0
2,5
2,5
3,1
3,1
4
4
0,4

[ Stock standard. Subject to change refer to current price- and stock-list.


ICC = Internal Coolant Channels.
148

Cylindrical

Tolerances:
Run-out < 0,01 mm
dmm=h5
Dc=e7
r1=0,02 mm

[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[

zn
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
5
4
4
5
4
5
4
5
4
5
4
4
5
4
4
5
4
5
4
5
4
5
4

JABRO HPM JHP770


Solid carbide end mill - corner radius - polished coating

ICC

JHP770250E2R050.0Z4A-SIRA
JHP770250E2R050.0Z5A-SIRA
JHP770250E2R080.0Z4A-SIRA
JHP770250E2R100.0Z4A-SIRA
JHP770250E2R100.0Z5A-SIRA
JHP770250E2R310.0Z4A-SIRA
JHP770250E2R310.0Z5A-SIRA
JHP770250E2R400.0Z4A-SIRA
JHP770250E2R400.0Z5A-SIRA

Tool shape

Part No.

E
E
E
E
E
E
E
E
E

[
[
[
[
[
[
[
[
[

Dimensions in mm
Dc

dmm

l2

l3

ap

r1

25
25
25
25
25
25
25
25
25

25
25
25
25
25
25
25
25
25

130
130
130
130
130
130
130
130
130

65
65
65
65
65
65
65
65
65

50
50
50
50
50
50
50
50
50

0,3
0,3
0,3
0,3
0,3
0,3
0,3
0,3
0,3

0,5
0,5
0,8
1,0
1,0
3,1
3,1
4
4

Cylindrical

Tolerances:
Run-out < 0,01 mm
dmm=h5
Dc=e7
r1=0,02 mm

[
[
[
[
[
[
[
[
[

zn
4
5
4
4
5
4
5
4
5

[ Stock standard. Subject to change refer to current price- and stock-list.


ICC = Internal Coolant Channels.
149

JABRO HPM JHP770


Solid carbide end mill - corner radius - polished coating

ICC

JHP770060E2R030.3Z4A-SIRA
JHP770080E2R040.3Z4A-SIRA
JHP770080E2R050.3Z4A-SIRA
JHP770100E2R040.3Z4A-SIRA
JHP770100E2R050.3Z4A-SIRA
JHP770100E2R080.3Z4A-SIRA
JHP770100E2R100.3Z4A-SIRA
JHP770120E2R040.3Z4A-SIRA
JHP770120E2R050.3Z4A-SIRA
JHP770120E2R080.3Z4A-SIRA
JHP770120E2R100.3Z4A-SIRA
JHP770120E2R250.3Z4A-SIRA
JHP770140E2R040.3Z4A-SIRA
JHP770140E2R050.3Z4A-SIRA
JHP770160E2R040.3Z4A-SIRA
JHP770160E2R050.3Z4A-SIRA
JHP770160E2R050.3Z5A-SIRA
JHP770160E2R080.3Z4A-SIRA
JHP770160E2R100.3Z4A-SIRA
JHP770160E2R100.3Z5A-SIRA
JHP770160E2R250.3Z4A-SIRA
JHP770160E2R250.3Z5A-SIRA
JHP770160E2R310.3Z4A-SIRA
JHP770160E2R310.3Z5A-SIRA
JHP770160E2R400.3Z4A-SIRA
JHP770160E2R400.3Z5A-SIRA
JHP770200E2R040.3Z4A-SIRA
JHP770200E2R050.3Z4A-SIRA
JHP770200E2R050.3Z5A-SIRA
JHP770200E2R080.3Z4A-SIRA
JHP770200E2R100.3Z4A-SIRA
JHP770200E2R100.3Z5A-SIRA
JHP770200E2R250.3Z4A-SIRA
JHP770200E2R250.3Z5A-SIRA
JHP770200E2R310.3Z4A-SIRA
JHP770200E2R310.3Z5A-SIRA
JHP770200E2R400.3Z4A-SIRA
JHP770200E2R400.3Z5A-SIRA
JHP770250E2R040.3Z4A-SIRA

Tool shape

Part No.

E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E

[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[

Dimensions in mm
Dc

dmm

l2

l3

ap

r1

6
8
8
10
10
10
10
12
12
12
12
12
14
14
16
16
16
16
16
16
16
16
16
16
16
16
20
20
20
20
20
20
20
20
20
20
20
20
25

6
8
8
10
10
10
10
12
12
12
12
12
14
14
16
16
16
16
16
16
16
16
16
16
16
16
20
20
20
20
20
20
20
20
20
20
20
20
25

60
65
65
75
75
75
75
90
90
90
90
90
95
95
100
100
100
100
100
100
100
100
100
100
100
100
115
115
115
115
115
115
115
115
115
115
115
115
130

18
24
24
30
30
30
30
36
36
36
36
36
42
42
45
45
45
45
45
45
45
45
45
45
45
45
55
55
55
55
55
55
55
55
55
55
55
55
65

12
16
16
20
20
20
20
24
24
24
24
24
28
28
32
32
32
32
32
32
32
32
32
32
32
32
40
40
40
40
40
40
40
40
40
40
40
40
50

0,2
0,3
0,3
0,3
0,3
0,3
0,3
0,3
0,3
0,3
0,3
0,3
0,3
0,3
0,3
0,3
0,3
0,3
0,3
0,3
0,3
0,3
0,3
0,3
0,3
0,3
0,3
0,3
0,3
0,3
0,3
0,3
0,3
0,3
0,3
0,3
0,3
0,3
0,3

0,3
0,4
0,5
0,4
0,5
0,8
1,0
0,4
0,5
0,8
1,0
2,5
0,4
0,5
0,4
0,5
0,5
0,8
1,0
1,0
2,5
2,5
3,1
3,1
4
4
0,4
0,5
0,5
0,8
1,0
1,0
2,5
2,5
3,1
3,1
4
4
0,4

[ Stock standard. Subject to change refer to current price- and stock-list.


ICC = Internal Coolant Channels.
150

Weldon

Tolerances:
Run-out < 0,01 mm
dmm=h5
Dc=e7
r1=0,02 mm

zn
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[

4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
5
4
4
5
4
5
4
5
4
5
4
4
5
4
4
5
4
5
4
5
4
5
4

JABRO HPM JHP770


Solid carbide end mill - corner radius - polished coating

ICC

JHP770250E2R050.3Z4A-SIRA
JHP770250E2R050.3Z5A-SIRA
JHP770250E2R080.3Z4A-SIRA
JHP770250E2R100.3Z4A-SIRA
JHP770250E2R100.3Z5A-SIRA
JHP770250E2R310.3Z4A-SIRA
JHP770250E2R310.3Z5A-SIRA
JHP770250E2R400.3Z4A-SIRA
JHP770250E2R400.3Z5A-SIRA

Tool shape

Part No.

E
E
E
E
E
E
E
E
E

[
[
[
[
[
[
[
[
[

Weldon

Tolerances:
Run-out < 0,01 mm
dmm=h5
Dc=e7
r1=0,02 mm

Dimensions in mm
Dc

dmm

l2

l3

ap

r1

25
25
25
25
25
25
25
25
25

25
25
25
25
25
25
25
25
25

130
130
130
130
130
130
130
130
130

65
65
65
65
65
65
65
65
65

50
50
50
50
50
50
50
50
50

0,3
0,3
0,3
0,3
0,3
0,3
0,3
0,3
0,3

0,5
0,5
0,8
1,0
1,0
3,1
3,1
4
4

zn
[
[
[
[
[
[
[
[
[

4
5
4
4
5
4
5
4
5

[ Stock standard. Subject to change refer to current price- and stock-list.


ICC = Internal Coolant Channels.
151

JABRO HPM JHP770


Re-calculation JHP770
Use original standard version side rough cutting data then
re-calculate parameters!
SLOTTING

SIDE ROUGH

Side Finish

Use original standard version slotting cutting data then


re-calculate parameters!
Ramping

Helical

Drilling

15

JHP770

ap

fz

ae

fz

ap

vc

ae
(% of Dc)

fz

ap

ap*

fz

fz

100

100

100

100

100

166,7

125

100

100

40

40

All values are percentages of original (100%) cutting data.


X = Not advised, * ap +10% when using ICC.

152

ap/360 * hole
(% of Dc) (% of Dc)

130

fz

ap
(% of Dc)

JABRO HPM JHP951


JHP951 Slotting
Dc
zn=3
SMG

ap x Dc

ae x Dc

vc
(180-140)

1-2

E/M/A

1,50

1,00

3-4

E/M/A

1,50

1,00

5-6

E/M/A

1,50

1,00

12-13

E/M/A

1,50

1,00

14-15

E/M/A

1,50

1,00

140
(160-120)
120
(140-100)
180
(200-160)
160
(180-140)

fz
vf
n
fz
vf
n
fz
vf
n
fz
vf
n
fz
vf

zn=4

zn=5

10

12

16

20

25

0,024
1225
14850
0,024
1070
12730
0,018
685
19100
0,024
1375
16980
0,021
1070

0,032
1630
11140
0,032
1425
9550
0,024
915
14320
0,032
1835
12730
0,028
1425

0,04
1630
8910
0,04
1425
7640
0,03
915
11460
0,04
1835
10190
0,035
1425

0,048
1630
7430
0,048
1425
6370
0,036
915
9550
0,048
1835
8490
0,042
1425

0,064
1630
5570
0,064
1425
4770
0,048
915
7160
0,064
1835
6370
0,056
1425

0,08
1630
4460
0,08
1425
3820
0,06
915
5730
0,08
1835
5090
0,07
1425

0,096
1630
3710
0,096
1425
3180
0,072
915
4770
0,096
1830
4240
0,084
1425

0,128
2035
2790
0,128
1785
2390
0,096
1145
3580
0,128
2290
3180
0,112
1780

0,16
2040
2230
0,16
1785
1910
0,12
1145
2860
0,16
2290
2550
0,14
1785

0,2
2040
1780
0,2
1780
1530
0,15
1150
2290
0,2
2290
2040
0,175
1785

JHP951 Side milling roughing


Dc
zn=3
SMG

ap x Dc

ae x Dc

vc
(220-180

1-2

E/M/A

1,50

0,40

3-4

E/M/A

1,50

0,40

5-6

E/M/A

1,50

0,40

12-13

E/M/A

1,50

0,40

14-15

E/M/A

1,50

0,40

190
(210-170)
170
(190-150)
200
(220-180)
180
(200-160

fz
vf
n
fz
vf
n
fz
vf
n
fz
vf
n
fz
vf

zn=4

zn=5

10

12

16

20

25

0,03
1910
20160
0,03
1815
18040
0,027
1460
21220
0,03
1910
19100
0,024
1375

0,04
2545
15120
0,04
2420
13530
0,036
1950
15920
0,04
2545
14320
0,032
1835

0,05
2545
12100
0,05
2420
10820
0,045
1950
12730
0,05
2545
11460
0,04
1835

0,06
2545
10080
0,06
2420
9020
0,054
1950
10610
0,06
2545
9550
0,048
1835

0,08
2545
7560
0,08
2420
6760
0,072
1945
7960
0,08
2545
7160
0,064
1835

0,1
2550
6050
0,1
2420
5410
0,09
1950
6370
0,1
2550
5730
0,08
1835

0,12
2550
5040
0,12
2420
4510
0,108
1950
5310
0,12
2550
4770
0,096
1830

0,16
3185
3780
0,16
3025
3380
0,144
2435
3980
0,16
3185
3580
0,128
2290

0,2
3180
3020
0,2
3020
2710
0,18
2440
3180
0,2
3180
2860
0,16
2290

0,25
3190
2420
0,25
3025
2160
0,225
2430
2550
0,25
3190
2290
0,2
2290

SMG = Seco material group


Coolant = A=air D=dry E=emulsion M=mist spray
n = rev/min
fz = mm
Dc = mm
vf = mm/min
All cutting data are target values

153

JABRO HPM JHP951


Solid carbide end mill - curved helix - polished coating

Tolerances:
Run-out < 0,01 mm
dmm=h5
Dc=e7
c= < 0,1 mm
re1=+/-0,02 mm

JHP951030F2C.0Z3-SIRA
JHP951030F2R020.0Z3-SIRA
JHP951030F2R050.0Z3-SIRA
JHP951040F2C.0Z4-SIRA
JHP951040F2R020.0Z4-SIRA
JHP951040F2R050.0Z4-SIRA
JHP951050F2C.0Z4-SIRA
JHP951050F2R020.0Z4-SIRA
JHP951050F2R050.0Z4-SIRA
JHP951060D2C.0Z4-SIRA
JHP951060D2R020.0Z4-SIRA
JHP951060D2R050.0Z4-SIRA
JHP951080D2C.0Z4-SIRA
JHP951080D2R020.0Z4-SIRA
JHP951080D2R050.0Z4-SIRA
JHP951080D2R100.0Z4-SIRA
JHP951100E2C.0Z4-SIRA
JHP951100E2R050.0Z4-SIRA
JHP951100E2R100.0Z4-SIRA
JHP951120E2C.0Z4-SIRA
JHP951120E2R050.0Z4-SIRA
JHP951120E2R100.0Z4-SIRA
JHP951160E2C.0Z5-SIRA
JHP951160E2R050.0Z5-SIRA
JHP951160E2R100.0Z5-SIRA

F
F
F
F
F
F
F
F
F
D
D
D
D
D
D
D
E
E
E
E
E
E
E
E
E

Dimensions in mm
Dc

dmm

Dn

l2

l3

ap

r1

c x 45

3
3
3
4
4
4
5
5
5
6
6
6
8
8
8
8
10
10
10
12
12
12
16
16
16

6
6
6
6
6
6
6
6
6
6
6
6
8
8
8
8
10
10
10
12
12
12
16
16
16

9,4
9,4
9,4
11,4
11,4
11,4
15,4
15,4
15,4

50
50
50
55
55
55
55
55
55
55
55
55
60
60
60
60
70
70
70
80
80
80
90
90
90

28
28
28
33
33
33
40
40
40

8
8
8
10
10
10
12
12
12
14
14
14
18
18
18
18
22
22
22
26
26
26
34
34
34

0,2
0,5

0,2
0,5

0,2
0,5

0,2
0,5

0,2
0,5
1

0,5
1

0,5
1

0,5
1

0,1

0,15

0,2

0,2

0,3

0,3

0,4

0,5

[ Stock standard. Subject to change refer to current price- and stock-list.

154

Cylindrical

Part No.

Tool shape

40-42

[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[

zn
3
3
3
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
5
5
5

JABRO HPM JHP951


Solid carbide end mill - curved helix - polished coating

Tolerances:
Run-out < 0,01 mm
dmm=h5
Dc=e7
c= < 0,1 mm
re1 = +/-0,02 mm

Part No.
JHP951030F2C.3Z3-SIRA
JHP951030F2R020.3Z3-SIRA
JHP951030F2R050.3Z3-SIRA
JHP951040F2C.3Z4-SIRA
JHP951040F2R020.3Z4-SIRA
JHP951040F2R050.3Z4-SIRA
JHP951050F2C.3Z4-SIRA
JHP951050F2R020.3Z4-SIRA
JHP951050F2R050.3Z4-SIRA
JHP951060D2C.3Z4-SIRA
JHP951060D2R020.3Z4-SIRA
JHP951060D2R050.3Z4-SIRA
JHP951080D2C.3Z4-SIRA
JHP951080D2R020.3Z4-SIRA
JHP951080D2R050.3Z4-SIRA
JHP951080D2R100.3Z4-SIRA
JHP951100E2C.3Z4-SIRA
JHP951100E2R050.3Z4-SIRA
JHP951100E2R100.3Z4-SIRA
JHP951120E2C.3Z4-SIRA
JHP951120E2R050.3Z4-SIRA
JHP951120E2R100.3Z4-SIRA
JHP951160E2C.3Z5-SIRA
JHP951160E2R050.3Z5-SIRA
JHP951160E2R100.3Z5-SIRA
JHP951200E2R050.3Z5-SIRA
JHP951200E2R100.3Z5-SIRA
JHP951250E2R050.3Z5-SIRA
JHP951250E2R100.3Z5-SIRA

F
F
F
F
F
F
F
F
F
D
D
D
D
D
D
D
E
E
E
E
E
E
E
E
E
E
E
E
E

Weldon

Tool shape

40-42

Dimensions in mm
Dc

dmm

Dn

l2

l3

ap

r1

c x 45

3
3
3
4
4
4
5
5
5
6
6
6
8
8
8
8
10
10
10
12
12
12
16
16
16
20
20
25
25

6
6
6
6
6
6
6
6
6
6
6
6
8
8
8
8
10
10
10
12
12
12
16
16
16
20
20
25
25

9,4
9,4
9,4
11,4
11,4
11,4
15,4
15,4
15,4
19,4
19,4

24,4

50
50
50
55
55
55
55
55
55
55
55
55
60
60
60
60
70
70
70
80
80
80
90
90
90
100
100
125
125

28
28
28
33
33
33
40
40
40
48
48
65
65

8
8
8
10
10
10
12
12
12
14
14
14
18
18
18
18
22
22
22
26
26
26
34
34
34
42
42
52
52

0,2
0,5

0,2
0,5

0,2
0,5

0,2
0,5

0,2
0,5
1

0,5
1

0,5
1

0,5
1
0,5
1
0,5
1

0,1

0,15

0,2

0,2

0,3

0,3

0,4

0,5

zn
[
]
]
[
]
]
[
]
]
[
]
]
[
]
]
]
[
]
]
[
]
]
[
]
]
[
[
[
[

3
3
3
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
5
5
5
5
5
5
5

[ Stock standard. Subject to change refer to current price- and stock-list. ] Non stock standard

155

JABRO HPM JHP951


Re-calculation JHP951
Use original standard version side rough cutting data then
re-calculate parameters!
Slotting

Side Rough

Side Finish

Use original standard version slotting cutting data then


re-calculate parameters!
Ramping

Helical

Drilling

10

JHP951

ap

fz

ae

fz

ap

vc

ae
(% of
Dc)

100

100

100

100

100

150

All values are percentages of original (100%) cutting data.

156

fz

ap

ap

fz

fz

50

120

20

100

125

ap/360 hole
(% of (% of
Dc)
Dc)
3

130

fz

ap
(% of
Dc)

10

20

JABRO HPM JHP993


JHP993 Slotting
Dc
zn=3
SMG

ap x Dc ae x Dc

1-2

E/M/A

1,50

1,00

3-4

E/M/A

1,50

1,00

5-6

E/M/A

1,50

1,00

12-13

E/M/A

1,50

1,00

14-15

E/M/A

1,50

1,00

vc
160
(140-180)
140
(120-160)
120
(100-140)
180
(155-205)
160
(135-185)

n
fz
vf
n
fz
vf
n
fz
vf
n
fz
vf
n
fz
vf

zn=5

zn=4

zn=6

10

12

14

16

20

25

16

20

25

12730
0,032
1220
11140
0,032
1070
9550
0,024
690
14320
0,032
1375
12730
0,028
1070

10190
0,04
1630
8910
0,04
1425
7640
0,03
915
11460
0,04
1835
10190
0,035
1425

8490
0,048
1630
7430
0,048
1425
6370
0,036
915
9550
0,048
1835
8490
0,042
1425

6370
0,064
1630
5570
0,064
1425
4770
0,048
915
7160
0,064
1835
6370
0,056
1425

5090
0,08
1630
4460
0,08
1425
3820
0,06
915
5730
0,08
1835
5090
0,07
1425

4240
0,096
1630
3710
0,096
1425
3180
0,072
915
4770
0,096
1830
4240
0,084
1425

3640
0,112
1630
3180
0,112
1425
2730
0,084
915
4090
0,112
1830
3640
0,098
1425

3180
0,128
1630
2790
0,128
1430
2390
0,096
920
3580
0,128
1835
3180
0,112
1425

2550
0,16
1630
2230
0,16
1425
1910
0,12
915
2860
0,16
1830
2550
0,14
1430

2040
0,2
1630
1780
0,2
1425
1530
0,15
920
2290
0,2
1830
2040
0,175
1430

x
x
x
x
x
x
x
x
x
x
x
x
x
x
x

x
x
x
x
x
x
x
x
x
x
x
x
x
x
x

x
x
x
x
x
x
x
x
x
x
x
x
x
x
x

16

20

25

16

20

25

2860
0,2
2290
2550
0,2
2040
2230
0,16
1425
3180
0,2
2545
2710
0,16
1735

2290
0,25
2290
2040
0,25
2040
1780
0,2
1425
2550
0,25
2550
2160
0,2
1730

3580
0,16
2865
3180
0,16
2545
2790
0,128
1785
3980
0,16
3185
3380
0,128
2165

2860
0,2
2860
2550
0,2
2550
2230
0,16
1785
3180
0,2
3180
2710
0,16
2170

2290
0,25
3435
2040
0,25
3060
1780
0,2
2135
2550
0,25
3825
2160
0,2
2590

JHP993 Side milling roughing


Dc
zn=3
SMG

ap x Dc ae x Dc

1-2

E/M/A

1,50

0,40

3-4

E/M/A

1,50

0,40

5-6

E/M/A

1,50

0,40

12-13

E/M/A

1,50

0,40

14-15

E/M/A

1,50

0,40

vc
180
(160-200)
160
(145-175)
140
(130-150)
200
(180-210)
170
(150-180)

n
fz
vf
n
fz
vf
n
fz
vf
n
fz
vf
n
fz
vf

zn=4

10

14320
0,04
1720
12730
0,04
1530
11140
0,032
1070
15920
0,04
1910
13530
0,032
1300

11460
0,05
2290
10190
0,05
2040
8910
0,04
1425
12730
0,05
2545
10820
0,04
1730

9550
0,06
2290
8490
0,06
2040
7430
0,048
1425
10610
0,06
2545
9020
0,048
1730

7160
0,08
2290
6370
0,08
2040
5570
0,064
1425
7960
0,08
2545
6760
0,064
1730

5730
0,1
2290
5090
0,1
2035
4460
0,08
1425
6370
0,1
2550
5410
0,08
1730

12

zn=5
14

4770 4090 3580


0,12 0,14 0,16
2290 2290 2290
4240 3640 3180
0,12 0,14 0,16
2035 2040 2035
3710 3180 2790
0,096 0,112 0,128
1425 1425 1430
5310 4550 3980
0,12 0,14 0,16
2550 2550 2545
4510 3870 3380
0,096 0,112 0,128
1730 1735 1730

zn=6

SMG = Seco material group


Coolant = A=air D=dry E=emulsion M=mist spray
n = rev/min
fz = mm
Dc = mm
vf = mm/min
All cutting data are target values

157

JABRO HPM JHP993


Solid carbide end mill - advanced roughing profile - polished coating

JHP993040F2C.0Z3-SIRA
JHP993040G3C.0Z3-SIRA
JHP993050F2C.0Z4-SIRA
JHP993060D2C.0Z4-SIRA
JHP993060E3C.0Z4-SIRA
JHP993075F2C.0Z4-SIRA
JHP993080D2C.0Z4A-SIRA
JHP993080D2C.0Z4-SIRA
JHP993080E3C.0Z4-SIRA
JHP993095F2C.0Z4-SIRA
JHP993100D2C.0Z4A-SIRA
JHP993100D2C.0Z4-SIRA
JHP993100E3C.0Z4-SIRA
JHP993115F2C.0Z4-SIRA
JHP993120D2C.0Z4A-SIRA
JHP993120D2C.0Z4-SIRA
JHP993120E3C.0Z4-SIRA
JHP993140D2C.0Z4-SIRA
JHP993160D2C.0Z4A-SIRA
JHP993160D2C.0Z4-SIRA
JHP993160D2C.0Z5A-SIRA
JHP993160D2C.0Z5-SIRA
JHP993160E3C.0Z4-SIRA
JHP993160E3C.0Z5-SIRA
JHP993200D2C.0Z4A-SIRA
JHP993200D2C.0Z4-SIRA
JHP993200D2C.0Z5A-SIRA
JHP993200D2C.0Z5-SIRA
JHP993200E3C.0Z4-SIRA
JHP993200E3C.0Z5-SIRA
JHP993250D2C.0Z4A-SIRA
JHP993250D2C.0Z6A-SIRA

F
G
F
D
E
F
D
D
E
F
D
D
E
F
D
D
E
D
D
D
D
D
E
E
D
D
D
D
E
E
D
D

[
[

[
[

[
[

Dc

dmm

l2

l3

Dn

ap

c x 45

zn

4
4
5
6
6
7,5
8
8
8
9,5
10
10
10
11,5
12
12
12
14
16
16
16
16
16
16
20
20
20
20
20
20
25
25

6
6
6
6
6
8
8
8
8
10
10
10
10
12
12
12
12
14
16
16
16
16
16
16
20
20
20
20
20
20
25
25

50
55
55
55
65
60
60
60
70
70
70
70
85
80
80
80
100
80
90
90
90
90
110
110
100
100
100
100
125
125
125
125

15

24

32

40

50

60
60

70
70

3,7

5,6

7,4

9,4

11,4

15,4
15,4

19,2
19,2

10
10
12
14
14
17
18
18
18
20
22
22
22
25
26
26
26
30
34
34
34
34
34
34
42
42
42
42
42
42
52
52

0,15
0,15
0,15
0,2
0,2
0,2
0,2
0,2
0,2
0,2
0,2
0,2
0,2
0,2
0,2
0,2
0,2
0,3
0,3
0,3
0,3
0,3
0,3
0,3
0,5
0,5
0,5
0,5
0,5
0,5
0,5
0,5

[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[

3
3
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
5
5
4
5
4
4
5
5
4
5
4
6

SIRA = Siron-A, ICC = Internal Coolant Channels


[ Stock standard. Subject to change refer to current price- and stock-list.
158

Dimensions in mm

ICC
[

Cylindrical

Part No.

Tool shape

Tolerances:
Run-out < 0,02 mm
dmm=h5
Dc=-0,02-0,1 mm
c = +/-0,05 mm

JABRO HPM JHP993


Solid carbide end mill - advanced roughing profile - polished coating

JHP993040F2C.3Z3-SIRA
JHP993040G3C.3Z3-SIRA
JHP993050F2C.3Z4-SIRA
JHP993060D2C.3Z4-SIRA
JHP993060E3C.3Z4-SIRA
JHP993075F2C.3Z4-SIRA
JHP993080D2C.3Z4A-SIRA
JHP993080D2C.3Z4-SIRA
JHP993080E3C.3Z4-SIRA
JHP993095F2C.3Z4-SIRA
JHP993100D2C.3Z4A-SIRA
JHP993100D2C.3Z4-SIRA
JHP993100E3C.3Z4-SIRA
JHP993115F2C.3Z4-SIRA
JHP993120D2C.3Z4A-SIRA
JHP993120D2C.3Z4-SIRA
JHP993120E3C.3Z4-SIRA
JHP993140D2C.3Z4-SIRA
JHP993160D2C.3Z4A-SIRA
JHP993160D2C.3Z4-SIRA
JHP993160D2C.3Z5A-SIRA
JHP993160D2C.3Z5-SIRA
JHP993160E3C.3Z4-SIRA
JHP993160E3C.3Z5-SIRA
JHP993200D2C.3Z4A-SIRA
JHP993200D2C.3Z4-SIRA
JHP993200D2C.3Z5A-SIRA
JHP993200D2C.3Z5-SIRA
JHP993200E3C.3Z4-SIRA
JHP993200E3C.3Z5-SIRA
JHP993250D2C.3Z4A-SIRA
JHP993250D2C.3Z4-SIRA
JHP993250D2C.3Z6A-SIRA
JHP993250D2C.3Z6-SIRA
JHP993250E3C.3Z4-SIRA
JHP993250E3C.3Z6-SIRA

F
G
F
D
E
F
D
D
E
F
D
D
E
F
D
D
E
D
D
D
D
D
E
E
D
D
D
D
E
E
D
D
D
D
E
E

[
[

[
[

[
[

Dimensions in mm

ICC
[

Dc

dmm

l2

l3

Dn

ap

c x 45

Weldon

Part No.

Tool shape

Tolerances:
Run-out < 0,02 mm
dmm=h5
Dc=-0,02-0,1 mm
c = +/-0,05 mm

zn

4
4
5
6
6
7,5
8
8
8
9,5
10
10
10
11,5
12
12
12
14
16
16
16
16
16
16
20
20
20
20
20
20
25
25
25
25
25
25

6
6
6
6
6
8
8
8
8
10
10
10
10
12
12
12
12
14
16
16
16
16
16
16
20
20
20
20
20
20
25
25
25
25
25
25

50
55
55
55
65
60
60
60
70
70
70
70
85
80
80
80
100
80
90
90
90
90
110
110
100
100
100
100
125
125
125
125
125
125
150
150

15

24

32

40

50

60
60

70
70

90
90

3,7

5,6

7,4

9,4

11,4

15,4
15,4

19,2
19,2

24
24

10
10
12
14
14
17
16
18
18
20
20
22
22
25
26
26
26
30
32
34
34
34
34
34
42
42
42
42
42
42
52
52
52
52
52
52

0,15
0,15
0,15
0,2
0,2
0,2
0,2
0,2
0,2
0,2
0,2
0,2
0,2
0,2
0,2
0,2
0,2
0,3
0,3
0,3
0,3
0,3
0,3
0,3
0,5
0,5
0,5
0,5
0,5
0,5
0,5
0,5
0,5
0,5
0,5
0,5

[
[
[
[
[
[
]
[
[
[
]
[
[
[
]
[
[
[
[
[
]
[
[
[
]
[
]
[
[
[
[
[
]
[
[
[

3
3
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
5
5
4
5
4
4
5
5
4
5
4
4
6
6
4
6

SIRA = Siron-A, ICC = Internal Coolant Channels


[ Stock standard. Subject to change refer to current price- and stock-list. ] Non stock standard
159

JABRO HPM JHP993


Re-calculation JHP993
Use original standard version side rough cutting data then
re-calculate parameters!
Side Rough

Slotting
zn4 4-14mm

Side Finish

Use original standard version slotting cutting data then


re-calculate parameters! zn4 4-14mm
Ramping

Helical

Drilling

10
ap/360 hole
(% of (% of
Dc)
Dc)

ap

fz

ae

fz

ap

vc

ae
(% of
Dc)

JHP993
Length 2

100

100

100

100

100

30

100

100

JHP993
Length 3

80

80

80

80

80

20

80

80

All values are percentages of original (100%) cutting data.


X=not advised

160

fz

ap

ap

fz

fz

fz

ap
(% of
Dc)

130

40

130

30

JABRO COMPOSITE JC845


JC845 Slotting
Dc
SMG

ap x Dc

ae x Dc

vc
150

1,00

1,00

GRP (GFRP)

0,80

1,00

CFRP

1,00

1,00

GRP (GFRP)

0,80

1,00

ap x Dc

ae x Dc

vc

CFRP

1,00

0,40

(150-250)

GRP (GFRP)

1,00

0,40

CFRP

1,00

0,40

GRP (GFRP)

1,00

0,40

PMC

TP

CFRP

(100-200)
100
(70-130)

TS

100
(50-150)
70
(50-90)

n
fz
vf
n
fz
vf
n
fz
vf
n
fz
vf

10

12

7960
0,024
575
5310
0,024
380
5310
0,024
380
3710
0,024
265

5970
0,032
575
3980
0,032
380
3980
0,032
380
2790
0,032
270

4770
0,040
570
3180
0,040
380
3180
0,040
380
2230
0,040
270

3980
0,048
955
2650
0,048
635
2650
0,048
635
1860
0,048
445

10

12

10610
0,036
1145
6900
0,036
745
7960
0,036
860
3980
0,036
430

7960
0,048
1145
5170
0,048
745
5970
0,048
860
2980
0,048
430

6370
0,060
1145
4140
0,060
745
4770
0,060
860
2390
0,060
430

5310
0,072
1910
3450
0,072
1240
3980
0,072
1435
1990
0,072
715

JC845 Side milling roughing


Dc
SMG

PMC

TP

200
130
(100-160)

TS

150
(100-200)
75
(45-105)

n
fz
vf
n
fz
vf
n
fz
vf
n
fz
vf

JC845 Side milling finishing


Dc
SMG

ap x Dc

ae x Dc

vc
250

1,00

0,02

GRP (GFRP)

1,00

0,02

CFRP

1,00

0,02

GRP (GFRP)

1,00

0,02

PMC

TP

CFRP

(200-300)
160
(130-190)

TS

200
(150-250)
100
(70-130)

n
fz
vf
n
fz
vf
n
fz
vf
n
fz
vf

10

12

13260
0,048
1910
8490
0,036
915
10610
0,048
1530
5310
0,036
575

9950
0,064
1910
6370
0,048
915
7960
0,064
1530
3980
0,048
575

7960
0,080
1910
5090
0,060
915
6370
0,080
1530
3180
0,060
570

6630
0,096
3180
4240
0,072
1525
5310
0,096
2550
2650
0,072
955

PMC = Polyester matrix composite


TP = Thermoplastic
TS = Termoset
CFRP = Carbon fibre reinforced plastic
GRP= Glass reinforced plastic
All cutting data are target values

161

JABRO COMPOSITE JC845


Solid carbide end mill - double helix to avoid delamination

ap

Dc

Part No.

Dc

dmm

l2

ap

ap split

Cylindrical

Tolerances:
Run-out < 0,01 mm
dmm=h5
Dc=0,02/-0,04 mm
r1=0,01 mm

zn

JC845060D2R050.0Z3-DURA
JC845080D2R050.0Z3-DURA
JC845100D2R050.0Z3-DURA
JC845120D2R050.0Z5-DURA

6
8
10
12

6
8
10
12

65
75
85
100

18
24
30
36

4
5
6
8

0,5
0,5
0,5
0,5

[
[
[
[

3
3
3
5

Dimensions in mm

[ Stock standard. Subject to change refer to current price- and stock-list.

162

JABRO COMPOSITE JC880


JC880 Slotting
Dc
SMG

ap x Dc

ae x Dc

vc
150

1,00

1,00

GRP (GFRP)

0,70

1,00

CFRP

1,00

1,00

GRP (GFRP)

0,70

1,00

ap x Dc

ae x Dc

vc

CFRP

2,00

0,40

(150-350)

GRP (GFRP)

2,00

0,30

CFRP

2,00

0,40

GRP (GFRP)

2,00

0,30

PMC

TP

CFRP

(125-175)
100
(70-130)

TS

100
75-125
50
25-75

n
fz
vf
n
fz
vf
n
fz
vf
n
fz
vf

10

12

16

20

11940
0,024
1145
7960
0,016
510
7960
0,024
765
3980
0,016
255

9550
0,030
1145
6370
0,020
510
6370
0,030
765
3180
0,020
255

7960
0,036
1145
5310
0,024
510
5310
0,036
765
2650
0,024
255

5970
0,048
1145
3980
0,032
510
3980
0,048
765
1990
0,032
255

4770
0,060
1145
3180
0,040
510
3180
0,060
765
1590
0,040
255

3980
0,072
1145
2650
0,048
510
2650
0,072
765
1330
0,048
255

2980
0,096
1145
1990
0,064
510
1990
0,096
765
990
0,064
255

2390
0,120
1145
1590
0,080
510
1590
0,120
765
800
0,080
255

10

12

16

20

19890
0,024
1910
11940
0,016
765
15920
0,024
1530
7960
0,016
510

15920
0,030
1910
9550
0,020
765
12730
0,030
1530
6370
0,020
510

13260
0,036
1910
7960
0,024
765
10610
0,036
1530
5310
0,024
510

9950
0,048
1910
5970
0,032
765
7960
0,048
1530
3980
0,032
510

7960
0,060
1910
4770
0,040
765
6370
0,060
1530
3180
0,040
510

6630
0,072
1910
3980
0,048
765
5310
0,072
1530
2650
0,048
510

4970
0,096
1910
2980
0,064
765
3980
0,096
1530
1990
0,064
510

3980
0,120
1910
2390
0,080
765
3180
0,120
1525
1590
0,080
510

JC880 Side milling roughing


Dc
SMG

PMC

TP

250
150
(100-200)

TS

200
100-300
100
50-150

n
fz
vf
n
fz
vf
n
fz
vf
n
fz
vf

JC880 Side milling finishing


Dc
SMG

ap x Dc

ae x Dc

vc
250

2,00

0,10

GRP (GFRP)

2,00

0,10

CFRP

2,00

0,10

GRP (GFRP)

2,00

0,10

PMC

TP

CFRP

(150-350)
150
(100-200)

TS

200
100-300
100
50-150

n
fz
vf
n
fz
vf
n
fz
vf
n
fz
vf

10

12

16

20

19890
0,020
1590
11940
0,012
575
15920
0,020
1275
7960
0,012
380

15920
0,025
1590
9550
0,015
575
12730
0,025
1275
6370
0,015
380

13260
0,030
1590
7960
0,018
575
10610
0,030
1275
5310
0,018
380

9950
0,040
1590
5970
0,024
575
7960
0,040
1275
3980
0,024
380

7960
0,050
1590
4770
0,030
570
6370
0,050
1275
3180
0,030
380

6630
0,060
1590
3980
0,036
575
5310
0,060
1275
2650
0,036
380

4970
0,080
1590
2980
0,048
570
3980
0,080
1275
1990
0,048
380

3980
0,100
1590
2390
0,060
575
3180
0,100
1270
1590
0,060
380

PMC = Polyester matrix composite


TP = Thermoplastic
TS = Termoset
CFRP = Carbon fibre reinforced plastic
GRP= Glass reinforced plastic
All cutting data are target values

163

JABRO COMPOSITE JC880


Solid carbide end mill - low helix

Dimensions in mm
Part No.

Dc

dmm

l2

ap

880040R020Z4.0-DURA
880050R020Z4.0-DURA
880060R020Z4.0-DURA
880080R020Z4.0-DURA
880100R020Z4.0-DURA
880120R020Z4.0-DURA
880160R020Z4.0-DURA
880200R020Z4.0-DURA

4
5
6
8
10
12
16
20

4
5
6
8
10
12
16
20

50
50
65
70
80
100
110
130

12
15
18
24
30
36
48
60

0,2
0,2
0,2
0,2
0,2
0,2
0,2
0,2

[ Stock standard. Subject to change refer to current price- and stock-list.

164

Cylindrical

Tolerances:
Run-out < 0,01 mm
dmm=h5
Dc=.0,02/-0,04 mm
r1=0,01 mm

[
[
[
[
[
[
[
[

zn
4
4
4
4
4
4
4
4

JABRO COMPOSITE JC885


JC885 Slotting
Dc
SMG

ap x Dc

ae x Dc

vc
150

1,00

1,00

GRP (GFRP)

0,70

1,00

CFRP

1,00

1,00

GRP (GFRP)

0,70

1,00

ap x Dc

ae x Dc

vc

CFRP

2,00

0,40

(150-350)

GRP (GFRP)

2,00

0,30

CFRP

2,00

0,40

GRP (GFRP)

2,00

0,30

PMC

TP

CFRP

(125-175)
100
(75-130)

TS

100
75-125
50
25-75

n
fz
vf
n
fz
vf
n
fz
vf
n
fz
vf

10

12

11940
0,024
1145
7960
0,016
510
7960
0,024
765
3980
0,016
255

9550
0,030
1145
6370
0,020
510
6370
0,030
765
3180
0,020
255

7960
0,036
1145
5310
0,024
510
5310
0,036
765
2650
0,024
255

5970
0,048
1145
3980
0,032
510
3980
0,048
765
1990
0,032
255

4770
0,060
1145
3180
0,040
510
3180
0,060
765
1590
0,040
255

3980
0,072
1145
2650
0,048
510
2650
0,072
765
1330
0,048
255

10

12

19890
0,024
1910
11940
0,016
765
15920
0,024
1530
7960
0,016
510

15920
0,030
1910
9550
0,020
765
12730
0,030
1530
6370
0,020
510

13260
0,036
1910
7960
0,024
765
10610
0,036
1530
5310
0,024
510

9950
0,048
1910
5970
0,032
765
7960
0,048
1530
3980
0,032
510

7960
0,060
1910
4770
0,040
765
6370
0,060
1530
3180
0,040
510

6630
0,072
1910
3980
0,048
765
5310
0,072
1530
2650
0,048
510

JC885 Side milling roughing


Dc
SMG

PMC

TP

250
150
(100-200)

TS

200
100-300
100
50-150

n
fz
vf
n
fz
vf
n
fz
vf
n
fz
vf

JC885 Side milling finishing


Dc
SMG

ap x Dc

ae x Dc

vc
250

2,00

0,10

GRP (GFRP)

2,00

0,10

CFRP

2,00

0,10

GRP (GFRP)

2,00

0,10

PMC

TP

CFRP

(150-350)
150
(100-200)

TS

200
100-300
100
50-150

n
fz
vf
n
fz
vf
n
fz
vf
n
fz
vf

10

12

19890
0,020
1590
11940
0,012
575
15920
0,020
1275
7960
0,012
380

15920
0,025
1590
9550
0,015
575
12730
0,025
1275
6370
0,015
380

13260
0,030
1590
7960
0,018
575
10610
0,030
1275
5310
0,018
380

9950
0,040
1590
5970
0,024
575
7960
0,040
1275
3980
0,024
380

7960
0,050
1590
4770
0,030
570
6370
0,050
1275
3180
0,030
380

6630
0,060
1590
3980
0,036
575
5310
0,060
1275
2650
0,036
380

PMC = Polyester matrix composite


TP = Thermoplastic
TS = Termoset
CFRP = Carbon fibre reinforced plastic
GRP= Glass reinforced plastic
All cutting data are target values

165

JABRO COMPOSITE JC885


Solid carbide end mill - left hand helix

Dimensions in mm
Part No.

Dc

dmm

l2

ap

JC885040D2R020.0Z4-DURA
JC885050D2R020.0Z4-DURA
JC885060D2R020.0Z4-DURA
JC885080D2R020.0Z4-DURA
JC885100D2R020.0Z4-DURA
JC885120D2R020.0Z4-DURA

4
5
6
8
10
12

4
5
6
8
10
12

50
60
70
80
90
100

12
15
18
24
30
36

0,2
0,2
0,2
0,2
0,2
0,2

[ Stock standard. Subject to change refer to current price- and stock-list.

166

Cylindrical

Tolerances:
Run-out < 0,01 mm
dmm=h5
Dc=.0,02/-0,04 mm
r1=0,01 mm

[
[
[
[
[
[

zn
4
4
4
4
4
4

Seco Feedmax Composite machining

When hole quality is in focus


With issues like entrance and exit delamination and splintering, the
focus has been clear; design tools specifically optimized for composite
applications, and tools specifically optimised for sandwich materials. In
both cases particular consideration was given to acheiving excellent performance in both entering and exiting. (In sandwich material this usually
involves exiting in either Al or Ti).
- No push-up delamination (entrance)
- No pull-down delamination (exit)
The Dura diamond coating secures good dimensional tolerance
throughout the long tool life.

Application example
Plain CFRP/GFRP (exit in composite material)

CX1 geometry

Sandwich material (exit in Al/Ti)

CX2 geometry

CFRP

CFRP
Al/Ti

167

Seco Feedmax SD203, CX1 geometry


Drilling depth ~ 3 X D

Cylindrical shank DIN 6537A

PCD cutting edges.


For cutting and machining data see page 170-171.

Dc
3,26
4,17
4,83
6,06
6,36
7,94
9,53

Manufacturing
Expected hole
tolerance
tolerance
drill
3.100/3.300
4.166/4.185
4.826/4.845
5.900/6.100
6.350/6.375
7.938/7.963
9.525/9.552

3.260m7
4.167m7
4.830m7
6.060m7
6.355m7
7.938m7
9.529m7

Dimensions in mm
l4

Part No.

l2

l1s

lc

l6

dmm

14
17
20
21
23
27
31

SD203-3.26-14-6R1-CX1
SD203-4.17-17-6R1-CX1
SD203-4.83-20-6R1-CX1
SD203-6.06-21-6R1-CX1
SD203-6.36-23-8R1-CX1
SD203-7.94-27-8R1-CX1
SD203-9.53-31-10R1-CX1

62
66
66
66
79
79
89

26
30
30
30
43
43
49

36
36
36
36
36
36
40

21
25
28
28
34
41
47

6
6
6
6
8
8
10

For intermediate diameters see Custom Design software

168

Seco Feedmax SD203, CX2 geometry


Drilling depth ~ 3 X D

Cylindrical shank DIN 6537A

A= Internal through coolant.


PCD cutting edges.
For cutting and machining data see page 170-171.

Dc
3,26
4,17
4,83
6,06
6,36
7,94
9,53

Manufacturing
Expected hole
tolerance
tolerance
drill
3.100/3.300
4.166/4.185
4.826/4.845
5.900/6.100
6.350/6.375
7.938/7.963
9.525/9.552

3.260m7
4.167m7
4.830m7
6.060m7
6.355m7
7.938m7
9.529m7

Dimensions in mm
l4

Part No.

l2

l1s

lc

l6

dmm

14
17
20
21
23
27
31

SD203A-3.26-14-6R1-CX2
SD203A-4.17-17-6R1-CX2
SD203A-4.83-20-6R1-CX2
SD203A-6.06-21-6R1-CX2
SD203A-6.36-23-8R1-CX2
SD203A-7.94-27-8R1-CX2
SD203A-9.53-31-10R1-CX2

62
66
66
66
79
79
89

26
30
30
30
43
43
49

36
36
36
36
36
36
40

20
24
28
28
34
41
47

6
6
6
6
8
8
10

For intermediate diameters see Custom Design software

169

Seco Feedmax Cutting data


SD205-CX1/CX2, PCD drills for CFRP and GFRP
CFRP

CFRP/Al/Ti

CX1

CX2
f

SMG

vc

10

12

14

60-150-500

0,05-0,08-0,14 0,05-0,08-0,14 0,05-0,10-0,16 0,06-0,12-0,20 0,06-0,12-0,22 0,06-0,12-0,22

-CX2

60-150-500

0,05-0,10-0,16 0,05-0,10-0,16 0,06-0,12-0,20 0,07-0,14-0,20 0,08-0,14-0,25 0,08-0,14-0,25

CFRP/Ti

-CX2

10-15-30

0,03-0,04-0,06 0,03-0,04-0,06 0,03-0,05-0,07 0,03-0,06-0,08 0,03-0,06-0,08 0,03-0,06-0,08

CFRP/Al
GFRP

-CX1

48-120-400

0,05-0,08-0,14 0,05-0,08-0,14 0,05-0,10-0,16 0,06-0,12-0,20 0,06-0,12-0,22 0,06-0,12-0,22

GFRP/Al

-CX2

48-120-400

0,05-0,10-0,16 0,05-0,10-0,16 0,06-0,12-0,20 0,07-0,14-0,20 0,08-0,14-0,25 0,08-0,14-0,25

GFRP/Ti

-CX2

8-12-24

0,03-0,04-0,06 0,03-0,04-0,06 0,03-0,05-0,07 0,03-0,06-0,08 0,03-0,06-0,08 0,03-0,06-0,08

PMC

CFRP

-CX1

The recommended start values for general applications are marked bold.
SMG - Seco material group
vc - Recommended geometry, grade and cutting speed (m/min)
f - Recommended feed in mm/rev for drill diameter
CFRP=Carbon Fibre Reinforced Plastic
PMC = Polyester Matrix Composite

170

GFRP

CFRP

Seco Feedmax Troubleshooting


Hole exit
Delamination
Spalling

Uncut fibres

Uncut resin

Problem:

Delamination
(peal up / push down)

Solution:

Peel up
Use tool with more negative
geometry
Reduce feed/rev.

Spalling

Use tool with more positive


geometry
Reduce feed/rev.

Uncut fibres

Use tool with a sharper


geometry
Reduce feed/rev.

Uncut resin

Use tool with a sharper


geometry
Reduce feed/rev.
Reduce cutting speed

Push down
Reduce feed/rev.
Problem:

Solution:

Melted resin
Too much heat
Reduce cutting speed

Poor tool life

Reduce cutting speed

171

CrownlocPlus Code key


Code key Crownloc Plus

Min/max
Crown diameter

Shank
diameter

Drilling depth

Type of drill
SD403: 3 x D
SD405: 5 X D
SD408: 8 X D

Right
hand
rotation

Type of shank
1. Cylindrical
7. ISO 9766

Code key Crowns


Drill diameter

Type of geometry
P-geometry
Universal geometry

172

CrownlocPlus Mounting instructions


Mounting instructions

1.

2.

3.

4.

Stability
The stability of the application is important to obtain the best tool life and hole accuracy.
Check the condition of the machine spindle, fixture and fixturing of the component to secure maximum stability and rigidity.
Unstable conditions can cause tool breakages.

Rotating
Totally Indicated Run-out (TIR) should not exceed 0,06 mm in a rotating
application. Measure the run-out when the drill is mounted in the spindle
turning the drill 360.

Stationary
The distance between the drill point and the rotating centre of the workpiece should not exceed 0.03 mm radially in a stationary application.

Recommended tool holders


For best results, use holders type DIN 1835 B/DIN 6535 HB (Weldon), Type 5834 Hydraulic chucks or Type 5603 Shrinkfit
holders. For further information see EPB (tooling) catalogue.

Weldon

Hydraulic chuck
(For cylindrical, -R1 shanks only)

Shrinkfit holder
(For cylindrical, -R1 shanks only)

173

CrownlocPlus SD408
Drilling depth ~ 8 x D

SD408 -R1 shank

Cylindrical shank (R1) fits holders: 5834 and 5603.


Internal - through coolant
For cutting and machining data see page 178-181.

Dimensions in mm
Dc

l4

12,00-12,49
12,50-12,99
13,00-13,99
14,00-14,99
15,00-15,99
16,00-16,99
17,00-17,99
18,00-18,99
19,00-19,99

100
104
112
120
128
136
144
152
160

For drill diamter

Part No.
SD408-12.00/12.49-100-16R1
SD408-12.50/12.99-104-16R1
SD408-13.00/13.99-112-16R1
SD408-14.00/14.99-120-16R1
SD408-15.00/15.99-128-16R1
SD408-16.00/16.99-136-20R1
SD408-17.00/17.99-144-20R1
SD408-18.00/18.99-152-20R1
SD408-19.00/19.99-160-20R1

Accessories
Key

12.00-12.99
13.00-14.99
15.00-16.99
17.00-18.99
19.00-21.99

Accessories not included in delivery

174

SD400-K05
SD400-K06
SD400-K07
SD400-K08
SD400-K09

l2

l1s

lc

l3s

dmm

D5m

168,2
173
181,9
191,5
201,2
212,9
222,6
232,3
242

120,2
125
133,9
143,5
153,2
162,9
172,6
182,3
192

48
48
48
48
48
50
50
50
50

108,2
112,5
120,9
129,5
138,2
146,9
155,6
164,3
173

16
16
16
16
16
20
20
20
20

20
20
20
20
20
24
24
24
24

CrownlocPlus SD408
Drilling depth ~ 8 x D

SD408 -R7 shank

ISO 9766 fits holders: Weldon 1835B, ISO 5414, DIN


60880.
Internal - through coolant
For cutting and machining data see page 178-181.

Dimensions in mm
Dc

l4

12,00-12,49
12,50-12,99
13,00-13,99
14,00-14,99
15,00-15,99
16,00-16,99
17,00-17,99
18,00-18,99
19,00-19,99

100
104
112
120
128
136
144
152
160

For drill diamter

Part No.
SD408-12.00/12.49-100-16R7
SD408-12.50/12.99-104-16R7
SD408-13.00/13.99-112-16R7
SD408-14.00/14.99-120-16R7
SD408-15.00/15.99-128-16R7
SD408-16.00/16.99-136-20R7
SD408-17.00/17.99-144-20R7
SD408-18.00/18.99-152-20R7
SD408-19.00/19.99-160-20R7

l2

l1s

lc

l3s

dmm

D5m

168,2
173
181,9
191,5
201,2
212,9
222,6
232,3
242

120,2
125
133,9
143,5
153,2
162,9
172,6
182,3
192

48
48
48
48
48
50
50
50
50

108,2
112,5
120,9
129,5
138,2
146,9
155,6
164,3
173

16
16
16
16
16
20
20
20
20

20
20
20
20
20
24
24
24
24

Accessories
Key

12.00-12.99
13.00-14.99
15.00-16.99
17.00-18.99
19.00-21.99

SD400-K05
SD400-K06
SD400-K07
SD400-K08
SD400-K09

Accessories not included in delivery

175

CrownlocPlus Crowns
Make your choice of geometry

P-geometry
for steel
SD400-12.00-P
SD400-12.10-P
SD400-12.20-P
SD400-12.30-P
SD400-12.41-P
SD400-12.50-P
SD400-12.60-P
SD400-12.70-P
SD400-12.80-P
SD400-12.90-P
SD400-13.00-P
SD400-13.10-P
SD400-13.20-P
SD400-13.30-P
SD400-13.50-P
SD400-13.70-P
SD400-13.80-P
SD400-13.89-P
SD400-14.00-P
SD400-14.10-P
SD400-14.20-P
SD400-14.288-P
SD400-14.40-P
SD400-14.50-P
SD400-14.68-P
SD400-14.70-P
SD400-14.80-P
SD400-14.90-P
SD400-15.00-P
SD400-15.08-P
SD400-15.10-P
SD400-15.20-P
SD400-15.25-P
SD400-15.478-P
SD400-15.50-P
SD400-15.70-P
SD400-15.80-P
SD400-15.875-P

Reamer size*

Dc

13H6/13H7
13H6/13H7

12,00
12,10
12,20
12,30
12,41
12,50
12,60
12,70
12,80
12,90

14H6/14H7
14H6/14H7

13,00
13,10
13,20
13,30
13,50
13,70
13,80
13,89

15H6/15H7
15H6/15H7

14,00
14,10
14,20
14,288
14,40
14,50
14,68
14,70
14,80
14,90

16H6/15H7
16H6/16H7

15,00
15,08
15,10
15,20
15,25
15,478
15,50
15,70
15,80
15,875

SD400-16.00-P
SD400-16.10-P
SD400-16.20-P
SD400-16.25-P
SD400-16.27-P
SD400-16.40-P
SD400-16.50-P
SD400-16.669-P
SD400-16.70-P
*For futher information on what reamer to use and how to use it see MN Holemaking 2012.

176

16,00
16,10
16,20
16,25
16,27
16,40
16,50
16,669
16,70

CrownlocPlus Crowns
Make your choice of geometry

P-geometry
for steel

Reamer size*

Dc

SD400-16.80-P
SD400-16.90-P

17H6/17H7
17H6/17H7

16,80
16,90

18H6/18H7
18H6/18H7
18H6/18H7

17,00
17,065
17,10
17,20
17,463
17,50
17,70
17,80
17,859
17,90

19H6/19H7
19H6/19H7

18,00
18,10
18,20
18,256
18,50
18,653
18,70
18,80
18,90

20H6/20H7
20H6/20H7
20H6/20H7

19,00
19,05
19,10
19,20
19,25
19,447
19,50
19,70
19,80
19,844
19,90

SD400-17.00-P
SD400-17.065-P
SD400-17.10-P
SD400-17.20-P
SD400-17.463-P
SD400-17.50-P
SD400-17.70-P
SD400-17.80-P
SD400-17.859-P
SD400-17.90-P
SD400-18.00-P
SD400-18.10-P
SD400-18.20-P
SD400-18.256-P
SD400-18.50-P
SD400-18.653-P
SD400-18.70-P
SD400-18.80-P
SD400-18.90-P
SD400-19.00-P
SD400-19.05-P
SD400-19.10-P
SD400-19.20-P
SD400-19.25-P
SD400-19.447-P
SD400-19.50-P
SD400-19.70-P
SD400-19.80-P
SD400-19.844-P
SD400-19.90-P

*For futher information on what reamer to use and how to use it see MN Holemaking 2012.

177

CrownlocPlus Cutting data


SD408
f
SMG

M/P/L

vc

12,00-12,99 13,00-13,99 14,00-14,99 15,00-15,99 16,00-16,99 17,00-17,99 18,00-18,99 19,00-19,99


0,13-0,17-0,21 0,14-0,18-0,22 0,15-0,19-0,23 0,15-0,19-0,24 0,16-0,20-0,24 0,16-0,20-0,25 0,16-0,21-0,26 0,17-0,21-0,26

100-80-60

2-3

100-80-60

0,11-0,15-0,23 0,12-0,16-0,24 0,12-0,17-0,25 0,13-0,17-0,26 0,13-0,18-0,27 0,14-0,18-0,27 0,14-0,19-0,28 0,14-0,19-0,29

4-5

100-80-60

0,13-0,17-0,21 0,14-0,18-0,22 0,15-0,19-0,23 0,15-0,19-0,24 0,16-0,20-0,24 0,16-0,20-0,25 0,16-0,21-0,26 0,17-0,21-0,26

80-65-50

0,10-0,14-0,19 0,10-0,15-0,20 0,10-0,16-0,21 0,11-0,16-0,22 0,11-0,17-0,22 0,11-0,17-0,23 0,12-0,17-0,23 0,12-0,18-0,24

70-50-30

0,10-0,13-0,17 0,10-0,14-0,18 0,10-0,15-0,19 0,11-0,15-0,19 0,11-0,16-0,20 0,11-0,16-0,20 0,12-0,16-0,21 0,12-0,17-0,21

8-9

90-70-50

0,09-0,12-0,18 0,09-0,13-0,19 0,09-0,14-0,20 0,10-0,14-0,20 0,10-0,14-0,21 0,10-0,15-0,22 0,10-0,15-0,22 0,11-0,15-0,23

10

70-50-30

0,09-0,12-0,18 0,09-0,13-0,19 0,09-0,14-0,20 0,10-0,14-0,20 0,10-0,14-0,21 0,10-0,15-0,22 0,10-0,15-0,22 0,11-0,15-0,23

65-50-35

0,07-0,11-0,14 0,07-0,11-0,15 0,07-0,11-0,16 0,08-0,12-0,16 0,08-0,12-0,17 0,08-0,13-0,17 0,08-0,13-0,17 0,08-0,13-0,18

11

12

135-130-105 0,12-0,21-0,35 0,13-0,22-0,37 0,14-0,23-0,38 0,14-0,24-0,40 0,14-0,24-0,41 0,15-0,25-0,42 0,15-0,26-0,43 0,15-0,26-0,44

13-14

140-105-70

0,12-0,21-0,35 0,13-0,22-0,37 0,14-0,23-0,38 0,14-0,24-0,40 0,14-0,24-0,41 0,15-0,25-0,42 0,15-0,26-0,43 0,15-0,26-0,44

15

125-100-70

0,10-0,17-0,32 0,10-0,18-0,33 0,10-0,19-0,34 0,11-0,19-0,35 0,11-0,20-0,37 0,11-0,20-0,38 0,12-0,21-0,38 0,12-0,21-0,39

16

220-180-120 0,12-0,21-0,30 0,13-0,22-0,31 0,14-0,23-0,32 0,14-0,24-0,33 0,14-0,24-0,34 0,15-0,25-0,35 0,15-0,26-0,36 0,15-0,26-0,37

17

190-150-90

0,12-0,21-0,30 0,13-0,22-0,31 0,14-0,23-0,32 0,14-0,24-0,33 0,14-0,24-0,34 0,15-0,25-0,35 0,15-0,26-0,36 0,15-0,26-0,37

The recommended start values for general applications are marked bold.
SMG - Seco material group
M/P/L - Recommended geometry
vc - Recommended cutting speed (m/min).
f - Recommended feed in mm/rev for drill diameter

178

CrownlocPlus Application information


Machined surface

Stacked material
It is possible to drill stacked material as long as the pieces are
securely clamped together, so that there are no air gaps between
the parts. Air gaps can affect chip evacuation, and thereby damage the drill.

No pre-drilling or entrance feed needed when using SD403 and


SD405. When using a SD408 drill body pre-drilling is always
recommended. (When using SD405 in stainless steel a predrilling operation might be needed).

Irregular/Angled hole entrance


Pre-drilling operation alternatives
If irregular or angle entrance use
pre operations accordingly

When using drills >3 x D pre-drilling with a


standard tool e.g. SD403 is recommended

Machine a flat using an end mill from


the Seco range

Irregular hole entrance

Angled hole entrance

Coolant recommendations
Coolant pressure

Coolant mix

Minimum recommended coolant pressure 10 bar with 3 x D


Minimum recommended coolant pressure 30 bar with > 3 x D

Recommended emulsion mix 6-8%. When drilling in stainless steels,


superalloys and high strength steels a mix of 10% is recommended

First choice

<3 x D

179

CrownlocPlus Machining data


The values in the graphs vary with e.g. cutting data, material, efficiency of the machine and tool wear.
The graphs below are valid for Seco Material Group (SMG) 4 and cutting speed 90 m/min.
Net power consumption

Power (kW)

Torque (Nm)

Drilling torque

Drill (mm)

Drill (mm)

Coolant flow at different pressures

Flow (l/min)

Feed force (kN)

Feed force

Drill (mm)

Coolant pressure (bar)

Recommended coolant flow Dx1 l/min


Minimum coolant flow D/2 l/min
D = Drill diameter
Minimum recommended coolant pressure 10 bar with < 3 x D
Minimum recommended coolant pressure 20 bar with > 3 x D
Minimum recommended coolant pressure 40 bar with > 5 x D and > 8 x D
Coolant mix
Recommended emulsion mix is 68%.
When drilling in stainless steels, superalloys and high strength steels a mix of 10% is recommended.
Hole tolerances/Surface finish
SD403, SD405 and SD408
IT9-10 / Ra 1-4*
Drill Dc (mm)
> 10-18
> 18-30

IT9 tolerance (m) IT10 tolerance (m)


43
52

70
84

*Deterioration of surface finish and hole tolerance can occur when drilling in low carbon steel or stainless steel.
Use the shortest drill possible for best hole quality.

180

CrownlocPlus Troubleshooting
Initial check points:
Fixturing stability
Machine spindle condition
Tool holder condition
Clamping of tool:
- Run-out within 0.06 TIR

Cutting edges get chipped

Reduce the feed/rev


If the drill vibrates, reduce the cutting speed
and increase the feed rate
When drilling through rough or hard surfaces,
reduce the feed rate by 30%-50% during
entrance and exit

Too fast flank wear

Check that the correct geometry is used


Reduce the cutting speed

Groove wear

Reduce the feed/rev


Reduce the cutting speed
Increase the coolant concentration

Wear of peripheral land margins

Check that the correct geometry is used


Reduce the cutting speed
Increase the coolant concentration
When drilling through rough or hard surfaces,
reduce the feed rate by 30%50% during
entrance and exit

Chip evacuation:
- Cutting data
Coolant:
- Pressure
- Flow
- Concentration

Unsatisfactory diameter tolerance

Increase the feed/rev


Use a Seco Feedmax solid carbide drill
see Feedmax chapter
Use a reaming operation see reaming
chapter
Use a boring operation see boring chapter

Unsatisfactory surface finish

Reduce the feed/rev


Increase the cutting speed
Check that the correct geometry is used
Use a Seco Feedmax solid carbide drill
see Feedmax chapter
Use a reaming operation see reaming
chapter

Unsatisfactory positioning of the hole

Reduce the feed/rev


If drilling through rough, hard and angled
surfaces - reduce the feed by 30%50%
during entrance and exit
Pre drill with a 140 point angle
Use a Seco Feedmax solid carbide drill
see Feedmax
Use a boring operation see boring chapter

Chip jamming due to long chips

Increase the feed


In long chipping materials SMG1-3,
SMG8:
Increase cutting speed and reduce
feed/rev
Use the -L geometry

181

Perfomax Code keys SD600


Drilling bodies
Type of drill:
SD602 Pilot drill and cartridge
SD612 Without pilot drill and cartridge

Flange
diameter

Connection for
Graflex

Possible drill diameter


89 - Lower diameter
90 - Nominal diameter

Pilot drill
SD6010
SD6011

Drill
diameter

0=Solid carbide
1=HSS

Right-hand
rotation

Cartridge
N - Nominal diameter

-N

C - Centre
Insert size:
P - Periphery SCGX07, 09, 12, 15

Kit

Periphery

0 = incl 2 pads (< 135 mm)


1 = incl 4 pads ( 135 mm)

Insert size
SCGX07
SCGX09
SCGX12
SCGX15

Pad

N - Nominal diameter

182

N - Nominal diameter
U - Lower diameter

-N

-U

Perfomax Modular drill head assembly SD600

Feature: Adjustable pilot drill


Adjustable screw

Drill

Adjustable length distance


ADJRG

Adjustable
length distance
ADJRG

SD602-59/60-40RG

10 mm

SD602-69/70-40RG

10 mm

SD602-79/80-40RG

10 mm

SD602-89/90-40RG

10 mm

SD602-99/100-40RG

10 mm

SD602-119/120-40RG

10 mm

SD602-139/140-40RG

10 mm

SD602-159/160-40RG

10 mm

SD602-2500-40RG

10 mm

SD602-2750-40RG

10 mm

SD602-3000-40RG

10 mm

SD602-3250-40RG

10 mm

SD602-3500-40RG

10 mm

SD602-4000-40RG

10 mm

Benefits: Same setting length after regrinding of pilot drill.


Possibility to adjust the pilot drill overhang.
With drill depths > 5 x D it is recommended to adjust it 5 mm further out.
Recommendation: In case of re-entering the hole the pilot drill should be adjusted 3 mm further out from its original position to ensure a better centering.

183

Perfomax Modular drill head assembly SD600

Graflex connection
Pilot drill locking screw
Cartridge locking screw
Locking washer
Cartridge

Insert locking screw

Guide pad
Pilot drill

Insert

Guide pad locking screw

SD602-59/60-40RG

Example diameter 59;

Example diameter 60;

Mounting instruction

When changing cartridges

Tighten the cartridge locking screw


Mount the inserts
Mount the pilot drill and fix it to the bottom of the
hole if you need to extend the pilot drill use the
adjusting screw
Mount the extensions

Mount the cartridge and pads


Make sure that there are no air gaps between the
cartridge and the walls
Tighten the pad locking screw

184

Perfomax Modular drill head assembly SD600

Graflex arbor

Two ball nose locking screws

Tenon slot
Tenon
Intermediate (optional)

Mounting instruction

left face

1. Clean the parts to be assembled and apply thin oxidation protection film.
2. Assemble the parts ensuring that the left face of the tenon contacts the left face of the
tenon slot.
3. Lightly tighten screw A.
4. Lightly tighten screw B.
5. Torque the blocking screw C.
6. Torque screw A.
7. Torque screw B.
8. Double check the blocking screw tightening.

Recommended Graflex connection locking torques


Graflex size

d mm

D mm

l mm

Ball nose screws (A) & (B)

Tenon blocking screw (C)

4
5
6
7

22
28
36
46

40
50
63
90

24
30
40
50

20 Nm
25 Nm
35 Nm
60 Nm

0,7 Nm
2 Nm
4 Nm
8 Nm

185

Perfomax Modular drill head SD600


SD602 - Modular drill head

For cutting and machining data see page 191-194.


Internal through coolant.
Adjustable length pilot drill.

Dimensions in mm
Dc

Part No.
SD602-59/60-40RG
SD602-69/70-40RG
SD602-79/80-50RG
SD602-89/90-50RG
SD602-99/100-63RG
SD602-119/120-63RG
SD602-139/140-90RG
SD602-159/160-90RG
SD602-2500-40RG
SD602-2750-40RG
SD602-3000-40RG
SD602-3250-50RG
SD602-3500-50RG
SD602-4000-63RG

59-60
69-70
79-80
89-90
99-100
119-120
139-140
159-160
62,5-63,5
68,85-69,85
75,2-76,2
81,55-82,55
87,9-88,9
100,6-101,6

l1

lc

dmm

D5m

105-115
105-115
130-140
130-140
145-155
145-155
160-170
160-170
105-115
105-115
105-115
130-140
130-140
145-155

24
24
30
30
40
40
50
50
24
24
24
30
30
40

22
22
28
28
36
36
46
46
22
22
22
28
28
36

40
40
50
50
63
63
90
90
40
40
40
50
50
63

Cartridges, included in delivery


For drill
diameter
(mm)

Pilot drill
locking screw

Adjusting
screw

Kit
D*

Pilot drill*
x=0 Solid carbide drill
x=1 HSS drill

59
60
62,5
63,5
68,85
69
69,85
70
75,2
76,2
79
80
81,55
82,55
87,9

P6SS 8X8
P6SS 8X8
P6SS 8X8
P6SS 8X8
P6SS 8X8
P6SS 8X8
P6SS 8X8
P6SS 8X8
P6SS 10X10
P6SS 10X10
P6SS 10X10
P6SS 10X10
P6SS 10X10
P6SS 10X10
P6SS 10X10

19TLR1016
19TLR1016
19TLR1016
19TLR1016
19TLR1016
19TLR1016
19TLR1016
19TLR1016
19TLR1016
19TLR1016
19TLR1016
19TLR1016
19TLR1016
19TLR1016
19TLR1016

SD600-C-07
SD600-C-07
SD600-C-07
SD600-C-07
SD600-C-09
SD600-C-09
SD600-C-09
SD600-C-09
SD600-C-09
SD600-C-09
SD600-C-09
SD600-C-09
SD600-C-12
SD600-C-12
SD600-C-12

SD600-C-07
SD600-C-07
SD600-C-07
SD600-C-07
SD600-C-07
SD600-C-09
SD600-C-09
SD600-C-09
SD600-C-09
SD600-C-09
SD600-C-09
SD600-C-09
SD600-C-09
SD600-C-09
SD600-C-09

SD600-P-07
SD600-P-07
SD600-P-07
SD600-P-07
SD600-P-07
SD600-P-09
SD600-P-09
SD600-P-09
SD600-P-09
SD600-P-09
SD600-P-09
SD600-P-09
SD600-P-09
SD600-P-09
SD600-P-09

SD6020-P-07-U
SD6020-P-07-N
SD6020-P-07-U
SD6020-P-07-N
SD6020-P-09-U
SD6020-P-09-U
SD6020-P-09-N
SD6020-P-09-N
SD6020-P-09-U
SD6020-P-09-N
SD6020-P-09-U
SD6020-P-09-N
SD6020-P-09-U
SD6020-P-09-N
SD6020-P-12-N

SD601x-10-R
SD601x-10-R
SD601x-10-R
SD601x-10-R
SD601x-10-R
SD601x-10-R
SD601x-10-R
SD601x-10-R
SD601x-15-R
SD601x-15-R
SD601x-15-R
SD601x-15-R
SD601x-15-R
SD601x-15-R
SD601x-15-R

* Not included in delivery

186

Perfomax Modular drill head SD600


SD602 - Modular drill head

For cutting and machining data see page 191-194.


Internal through coolant.
Adjustable length pilot drill.

Cartridges, included in delivery


For drill
diameter
(mm)

Pilot drill
locking screw

Adjusting
screw

Kit
D*

Pilot drill*
x=0 Solid carbide drill
x=1 HSS drill

88,9
89
90
99
100
100,6
101,6
119
120
139
140
159
160

P6SS 10X10
P6SS 10X10
P6SS 10X10
P6SS 10X10
P6SS 10X10
P6SS 10X10
P6SS 10X10
P6SS 10X10
P6SS 10X10
P6SS 12X12
P6SS 12X12
P6SS 12X12
P6SS 12X12

19TLR1016
19TLR1016
19TLR1016
19TLR1016
19TLR1016
19TLR1016
19TLR1016
19TLR1016
19TLR1016
19TLR1016
19TLR1016
19TLR1016
19TLR1016

SD600-C-12
SD600-C-12
SD600-C-12
SD600-C-12
SD600-C-12
SD600-C-12
SD600-C-12
SD600-C-15
SD600-C-15
SD600-C-12
SD600-C-12
SD600-C-15
SD600-C-15

SD600-C-09
SD600-C-09
SD600-C-09
SD600-C-12
SD600-C-12
SD600-C-12
SD600-C-12
SD600-C-15
SD600-C-15
SD600-C-12
SD600-C-12
SD600-C-12
SD600-C-12

SD600-P-09
SD600-P-09
SD600-P-09
SD600-P-12
SD600-P-12
SD600-P-12
SD600-P-12
SD600-P-15
SD600-P-15
SD600-P-12
SD600-P-12
SD600-P-12
SD600-P-12

SD6020-P-12-N
SD6020-P-12-U
SD6020-P-12-N
SD6020-P-12-U
SD6020-P-12-N
SD6020-P-12-U
SD6020-P-12-N
SD6020-P-15-U
SD6020-P-15-N
SD6021-P-12-U
SD6021-P-12-N
SD6021-P-15-U
SD6021-P-15-N

SD601x-15-R
SD601x-15-R
SD601x-15-R
SD601x-15-R
SD601x-15-R
SD601x-15-R
SD601x-15-R
SD601x-15-R
SD601x-15-R
SD601x-25-R
SD601x-25-R
SD601x-25-R
SD601x-25-R

* Not included in delivery

Spare Parts
Cartridge*

SD600-x-07
SD600-x-09
SD600-x-12
SD600-x-15

Cartridge

SD600-P-07-N
SD600-P-09-N
SD600-P-12-N
SD600-P-15-N

Cartridge
Locking
screw

K6S4x8
K6S4x8
K6S6x10
K6S6x12

Locking
washer

LW0408
LW0408
LW0611
LW0611

Insert
locking
screw

Key

C03007-T09P
C03508-T15P
C05012-T15P
C05012-T15P

T09P-2, T15P-20
T15P-2D
T15P-2D
T15P-2D

Guide pad

PAD-L20R25
PAD-L20R25
PAD-L20R25
PAD-L20R25

Guide pad

PAD-L20R25-N
PAD-L20R25-N
PAD-L20R25-N
PAD-L20R25-N

Guide pad
locking screw

C04014-T15P
C04014-T15P
C04014-T15P
C04014-T15P

187

Perfomax Adapters SD600


HTS - Graflex adapter

Dimensions in mm
HTS shank

Size

HTS 22
HTS 27
HTS 32
HTS 40
HTS 50

4
5
6
6
7

Part No.

d1

D1

BMH4004012240
BMH4804012850
BMH5804013660
BMH7004013660
BMH8004014660

22
28
36
36
46

60
60
80
80
80

40
48
58
70
80

40
50
63
63
90

ABS Compatible - Graflex adapter

Dimensions in mm
ABS Compatible
shank

Size

ABS28 (50R2)
ABS34 (63R2)
ABS46 (80R2)

5
6
7

188

Part No.

d1

D1

BMA5004012850
BMA6004013660
BMA8004014660

28
36
46

60
80
80

50
63
80

50
63
90

Perfomax Insert grades SD600


Features:

Benefits:

4 cutting edges per insert


Strong square inserts

Economy
Reliability
Performance
Low cost per hole

Peripheral insert
DP2000

DURATOMIC coating technology!


Optimised grade for steel and cast iron machining
For machining with very high cutting speeds
A unique combination of superior edge toughness and a thick wear resistant coating
Ti(C,N) + Al2O3 DURATOMIC

DP3000

DURATOMIC coating technology!


Universal grade
Superior wear resistance and edge toughness
Tough grade for maximum application security
Ti(C,N) + Al2O3 DURATOMIC
Gradient substrate

T250D

First choice for superalloys and difficult stainless steel


Tough micrograin with TiAlN coating ensures
- Extremely good hardness
- Extreme resistance to chemical wear and oxidation
PVD coated
(Ti, Al)N + TiN)

Geometries
SCGX-P1

SCGX-P2

189

Perfomax Indexable inserts SD600


Peripherial insert, type P1* for, SD502, SD503, SD504, SD505, SD542
Tolerances:
l = 0,025
s = 0,13
m = 0,025

Size

06
07
09
12
15

6,35
7,937
9,525
12,7
15,875

Dimensions in mm
s
r
2,38
3,18
3,97
4,76
5,56

0,4
0,8
0,8
0,8
1,2

m
1,151
1,315
1,644
2,302
2,795

T3000D

T2000D

DP3000

DP2000

T1000D

T400D

T250D

SCGX-P1

SCGX-P1
SCGX

060204-P1
070308-P1
09T308-P1
120408-P1
150512-P1

[
[
[
[
[

[
[
[
[
[

* Chipbreaker for low feed rates and for good surface finish in all materials

Peripherial insert, type P2** for, SD502, SD503, SD504, SD505, SD542

Size

Tolerances:
l = 0,025
s = 0,13
m = 0,025

05
06
07
09
12
15

5,556
6,35
7,937
9,525
12,7
15,875

Dimensions in mm
s
r
2,38
2,38
3,18
3,97
4,76
5,56

0,4
0,4
0,8
0,8
0,8
1,2

m
0,987
1,151
1,315
1,644
2,302
2,795

[
[
[
[
[
[

T3000D

DP3000

[
[
[
[
[
[

T2000D

DP2000

T1000D

T400D

T250D

SCGX-P2

SCGX-P2
SCGX

050204-P2
060204-P2
070308-P2
09T308-P2
120408-P2
150512-P2

[ Stock standard
Subject to change refer to current price- and stock-list

190

[
[
[
[
[
[

** Chipbreaker for high feed rates in steel, stainless steel and cast iron

Perfomax Cutting data SD600


SD600 Modular head drill
Recommended feed f in mm/rev
for drill diameter

Recommended geometry, grade and


cutting speed vc (m/min)

SMG

Periphery
grade

vc m/min

Periphery
geometry

60-69.99

70-91.99

92-110.99

111-134.99

134-160

0,06
0,08
0,10

0,07
0,09
0,11

0,07
0,10
0,12

0,07
0,11
0,13

DP3000
T250D

160-200-250
170-210-230

-P1
-P2

0,06
0,08
0,10

2-3

DP3000

150-190-230

-P1
-P2

0,10
0,12
0,14

0,12
0,14
0,16

0,13
0,15
0,17

0,14
0,16
0,18

0,14
0,17
0,19

4-5

DP3000

130-160-200

-P1
-P2

0,11
0,13
0,15

0,13
0,15
0,17

0,14
0,16
0,18

0,15
0,17
0,19

0,15
0,18
0,20

DP3000
T250D

100-130-160
100-130-160

-P1
-P2

0,10
0,12
0,14

0,12
0,14
0,16

0,13
0,15
0,17

0,14
0,16
0,18

0,14
0,17
0,19

DP3000
T250D

80-100-130
70-90-110

-P1
-P2

0,07
0,09
0,11

0,07
0,09
0,11

0,08
0,10
0,12

0,08
0,11
0,13

0,08
0,12
0,14

8-9

DP3000
T250D

130-150-180
110-140-160

-P1
-P2

0,07
0,10
0,12

0,07
0,10
0,12

0,08
0,11
0,13

0,08
0,12
0,14

0,08
0,13
0,15

10

DP3000
T250D

110-130-150
100-120-130

-P1
-P2

0,06
0,08
0,10

0,06
0,08
0,10

0,07
0,09
0,11

0,07
0,10
0,12

0,07
0,11
0,13

11

DP3000
T250D

80-90-110
80-90-100

-P1
-P2

0,06
0,08
0,10

0,06
0,08
0,10

0,07
0,09
0,11

0,07
0,10
0,12

0,07
0,11
0,13

12

DP3000

170-200-240

-P1
-P2

0,12
0,15
0,17

0,14
0,17
0,18

0,15
0,18
0,20

0,16
0,19
0,21

0,16
0,20
0,22

13-14

DP3000

140-160-190

-P1
-P2

0,11
0,13
0,15

0,13
0,15
0,17

0,14
0,16
0,18

0,15
0,17
0,19

0,15
0,18
0,20

The recommended first choice for general applications are marked bold.
Tool life:

Insert should not be used with flank wear exceeding 0,2-0,4 mm measured at the largest point.

Cutting speed recommendations above are based upon peripheral insert tool life of 7 m drilled hole (20-30 min).

191

Perfomax Machining data SD600


Power consumption, coolant volume requirement and force graphs
The values in the graphs vary with e.g., cutting data, material, with a machine efficiency of 80%.
The graphs below are valid for Seco material group No. 4 and cutting speed 200 m/min.
Feed force

f = 0,18
mm/rev
f = 0,12
mm/rev
f = 0,08
mm/rev

Drill diameter (mm)

Net power consumption

f = 0,18
mm/rev
f = 0,12
mm/rev
f = 0,08
mm/rev

Drill diameter (mm)

Drilling torque

f = 0,18
mm/rev
f = 0,12
mm/rev
f = 0,08
mm/rev

Drill diameter (mm)

192

Perfomax Machining data SD600


Coolant volume requirement
(litres/min)

Drill diameter (mm)

Methods
Not recommended

1.

Recommended

2.

193

Perfomax Regrinding SD600


Regrinding instructions for SD600
1. Point angle

2. Corner chamfer

Edge preparation 0,1 mm. Drill point conical relief 10.

3.

Specifications
Proposed specification of diamond wheels:
Conical clearance: Wheel shape12A2 Grit size D54 (picture 1).
Gashing: Wheel shape 1A1 or 1V1 Grit size D64-D46 (picture 3).
Corner chamfer: Wheel shape 1A1 or 12A2
Edge treatment: grinding K-land or brushing (picture 2).

Important:
The cutting edges must be uniform and have the same size of edge preparation.
The edge preparation must be applied on the whole length of the cutting edges.

194

4.

Diameter

Minimum
(length)

10

1,5

0,5

0,57

38

15

1,5

0,6

0,68

45

25

1,5

1,4

1,6

57

Nanofix Features details


Quick-fit clamping

Quick and easy tool change.


Accurate repositioning in run-out and length.

2 Quick-fit sizes to cover the complete diameter range

Quick-fit 10 mm for
6,051-12,050 mm.

Quick-fit 6 mm for
2,97 -6,050 mm.

Same tool for through or blind hole application

Turn coolant style adjusting screw by 1/4 of


a revolution to change coolant outlet from
through to blind and vice-versa.

through

blind

195

Nanofix Code key


Code key - reamers

Reamer type

Hole diameter
and tolerance

Lead geometry

Grade

Code key - Intermediate diameter reamers


Reamer type

Hole diameter
and tolerance

Lead geometry

Grade

Code key - Shanks


Shank type

196

Working length

Cyl. shank
diameter

Neutral

Cyl. shank
DIN 1835

Nanofix Set up
Run-out
Rotating tool
Max. run-out recommended: 5 m.
Hydraulic chuck, or D-type precision collet is recommended.

Note: due to coolant outlet adjustment sealing o-ring, the use of a Shrinkfit holder is not recommended.

Static tool
Use a Seco floating holder, see page 342-350 in MN 2012, Holemaking.

Floating holders allow reamer self-centering in pre-bore.

Coolant requirements
To reach maximum tool life and hole quality, the following coolant requirements should be observed.
Coolant through the tool is recommended.
External coolant supply can be used with cutting condition reduced by 75%.
Soluble oil with 40% minimum mineral oil.
Neat oil recommended for stainless steel.
Concentration minimum 68%.
Filtration 3050 m.
Volume min 0,5 l/min/mm in tool diameter (Ex: Reamer 10, min volume is 5 l/min).

Diameter measurement

Gauge clock micrometer prior to measurement.


Important!
Nanofix reamers have differential pitch on teeth.
When measuring the diameter, make sure that you have 2 teeth 180 opposite.
Use clock micrometer and measuring blocks for gauging.

197

Nanofix Lead geometries and grades


Applications
EB45
Chip control +++
Surface Finish + (Ra 0,8 - 1,2)
Versatile

EB845
Chip control ++
Surface finish+++ (Ra 0,2 - 0,8)

EB25
Feed performance +++
Surface finish ++ (Ra 0,4 - 0,8)
Chip control +

Grades

198

H15

Uncoated
A tough micrograin grade for all materials. Suitable for fine-reaming operations thanks to very good edge sharpness.

RX2000

Coated
High performance modern coated grade suitable for all materials except SMG 16-19 were the grade H15 is the first
recommendation.

Nanofix Reamer
Reamer for blind and through holes 2,97 - 6,01

Seco drill
size (mm)

2,97
2,98
2,99
3,00
3,01
3,02
3,03
3,04
3,05
3,167
3,175
3,49
3,50
3,51
3,52
3,97
3,98
3,99
4,00
4,01
4,02
4,03
4,04
4,05
4,50
4,75
4,762
4,97
4,98
4,99
5,00
5,01
5,02
5,03
5,04
5,05
5,50
5,97
5,98
5,99
6,00
6,01

2,97 H7
2,98 H7
2,99 H7/3 K7
3 H7
3,01 H7
3,02 H7/3 D7
3,03 H7
3,04 H7/3D10
3,05 H7
3,167 H7
3,175 H7
3,49 H7
3,5 H7
3,51 H7
3,52 H7
3,97 H7
3,98 H7/4 P7
3,99 H7/4 K8
4 H7
4,01 H7/4 F7
4,02 H7/4 E7
4,03 H7/4 D7
4,04 H7
4,05 H7
4,5 H7
4,75 H7
4,762 H7
4,97 H7
4,98 H7/5 P7
4,99 H7/5 K8
5 H7
5,01 H7/5 F7
5,02 H7/5 E7
5,03 H7/5 D7
5,04 H7
5,05 H7
5,5 H7
5,97 H7
5,98 H7/6 P7
5,99 H7/6 K8
6 H7
6,01 H7/6 F7

2,970/2,980
2,980/2,990
2,990/3,000
3,000/3,010
3,010/3,022
3,020/3,032
3,030/3,042
3,040/3,052
3,050/3,062
3,167/3,179
3,187/3,175
3,490/3,502
3,500/3,512
3,510/3,522
3,520/3,532
3,970/3,982
3,980/3,992
3,990/4,002
4,000/4,012
4,010/4,022
4,020/4,032
4,030/4,042
4,040/4,052
4,050/4,062
4,500/4,512
4,762/4,750
4,774/4,762
4,970/4,982
4,980/4,992
4,990/5,002
5,000/5,012
5,010/5,022
5,020/5,032
5,030/5,042
5,040/5,052
5,050/5,062
5,500/5,512
5,970/5,982
5,980/5,992
5,990/6,002
6,000/6,012
6,010/6,025

.1169/ .1173
.1173/ .1177
.1177/ .1181
.1181/ .1185
.1185/ .1190
.1189/ .1194
.1193/ .1198
.1197/ .1202
.1201/ .1206
.1247/ .1252
.1255/ .1250
.1374/ .1379
.1378/ .1383
.1382/ .1387
.1386/ .1391
.1563/ .1568
.1567/ .1572
.1571/ .1576
.1575/ .1580
.1579/ .1583
.1583/ .1587
.1587/ .1591
.1591/ .1595
.1594/ .1599
.1772/ .1776
.1875/ .1870
.1880/ .1875
.1957/ .1961
.1961/ .1965
.1965/ .1969
.1969/ .1973
.1972/ .1977
.1976/ .1981
.1980/ .1985
.1984/ .1989
.1988/ .1993
.2165/ .2170
.2350/ .2355
.2354/ .2359
.2358/ .2363
.2362/ .2367
.2366/ .2372

2,8-2,9
2,8-2,9
2,8-2,9
2,8-2,9
2,8-2,9
2,9
2,9
2,9
2,9
3
3
3,3-3,4
3,3-3,4
3,3-3,4
3,3-3,4
3,8-3,9
3,8-3,9
3,8-3,9
3,8-3,9
3,8-3,9
3,9
3,9
3,9
3,9
4,3-4,4
4,5
4,5
4,8-4,9
4,8-4,9
4,8-4,9
4,8-4,9
4,8-4,9
4,9
4,9
4,9
4,9
5,3-5,4
5,8-5,9
5,8-5,9
5,8-5,9
5,8-5,9
5,8-5,9

Part No.
NF06-2.97 H7-EB..
NF06-2.98 H7-EB..
NF06-2.99 H7-EB..
NF06-3 H7-EB..
NF06-3.01 H7-EB..
NF06-3.02 H7-EB..
NF06-3.03 H7-EB..
NF06-3.04 H7-EB..
NF06-3.05 H7-EB..
NF06-3.167 H7-EB..
NF06-3.175 H7-EB...
NF06-3.49 H7-EB..
NF06-3.5 H7-EB..
NF06-3.51 H7-EB..
NF06-3.52 H7-EB..
NF06-3.97 H7-EB..
NF06-3.98 H7-EB..
NF06-3.99 H7-EB..
NF06-4 H7-EB..
NF06-4.01 H7-EB..
NF06-4.02 H7-EB..
NF06-4.03 H7-EB..
NF06-4.04 H7-EB..
NF06-4.05 H7-EB..
NF06-4.5 H7-EB..
NF06-4.750 H7-EB..
NF06-4.762 H7-EB..
NF06-4.97 H7-EB..
NF06-4.98 H7-EB..
NF06-4.99 H7-EB..
NF06-5 H7-EB..
NF06-5.01 H7-EB..
NF06-5.02 H7-EB..
NF06-5.03 H7-EB..
NF06-5.04 H7-EB..
NF06-5.05 H7-EB..
NF06-5.5 H7-EB..
NF06-5.97 H7-EB..
NF06-5.98 H7-EB..
NF06-5.99 H7-EB..
NF06-6 H7-EB..
NF06-6.01 H7-EB..

4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4

l3s

dmm

l2

Body size

H15

Hole dia
min/

RX2000

Hole dia
min/max (mm)

EB25

Hole dia
ISO (mm)

EB845

Dc

Geometries Grades
EB45

Dimensions in mm

40
40
40
40
40
40
40
40
40
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60

6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6

60
60
60
60
60
60
60
60
60
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80

NFQF06
NFQF06
NFQF06
NFQF06
NFQF06
NFQF06
NFQF06
NFQF06
NFQF06
NFQF06
NFQF06...
NFQF06
NFQF06
NFQF06
NFQF06
NFQF06
NFQF06
NFQF06
NFQF06
NFQF06
NFQF06
NFQF06
NFQF06
NFQF06
NFQF06
NFQF06...
NFQF06...
NFQF06
NFQF06
NFQF06
NFQF06
NFQF06
NFQF06
NFQF06
NFQF06
NFQF06
NFQF06
NFQF06
NFQF06
NFQF06
NFQF06
NFQF06

[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
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[
[
[
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]

[
[
[
[
[
[
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[
[
[
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[
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[
[
[
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[

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]
]
]
]
]
]
]
]
]
]
]
]
]
]
]
]
]
]
]
]
]

[ Stock standard, ] = Non stock standard. Subject to change refer to current price- and stock-list
Note: When ordering Nanofix reamers for intermediate diameters, please state diameter and tolerance of hole to be reamed.
199

Nanofix Reamer
Reamer for blind and through holes 6,02 - 9,97

Seco drill
size (mm)

6,02
6,03
6,04
6,05
6,334
6,35
6,375
6,50
6,97
6,98
6,99
7,00
7,01
7,02
7,03
7,04
7,05
7,50
7,937
7,97
7,98
7,99
8,00
8,01
8,02
8,03
8,04
8,05
8,50
8,97
8,98
8,99
9,00
9,01
9,02
9,03
9,04
9,05
9,50
9,512
9,525
9,97

6,02 H7/6 E7
6,03 H7/6 D7
6,04 H7
6,05 H7
6,334 H7
6,35 H7
6,375 H7
6,5 H7
6,97 H7
6,98 H7
6,99 H7/7 K7
7 H7
7,01 H7
7,02 H7
7,03 H7/7 E8
7,04 H7/7 D7
7,05 H7
7,5 H7
7,937 H7
7,97 H7
7,98 H7
7,99 H7/8 K7
8 H7
8,01 H7
8,02 H7
8,03 H7/8 E8
8,04 H7/8 D7
8,05 H7
8,5 H7
8,97 H7
8,98 H7
8,99 H7/9 K7
9 H7
9,01 H7
9,02 H7
9,03 H7/9 E8
9,04 H7/9 D7
9,05 H7
9,5 H7
9,512 H7
9,525 H7
9,97 H7

6,020/6,035
6,030/6,045
6,040/6,055
6,050/6,065
6,334/6,349
6,35/6,365
6,375/6,39
6,500/6,515
6,970/6,985
6,980/6,995
6,990/7,005
7,000/7,015
7,010/7,025
7,020/7,035
7,030/7,045
7,040/7,055
7,050/7,065
7,500/7,515
7,937/7,952
7,970/7,985
7,980/7,995
7,990/8,005
8,000/8,015
8,010/8,025
8,020/8,035
8,030/8,045
8,040/8,055
8,050/8,065
8,500/8,515
8,970/8,985
8,980/8,995
8,990/9,005
9,000/9,015
9,010/9,025
9,020/9,035
9,030/9,045
9,040/9,055
9,050/9,065
9,500/9,515
9,512/9,527
9,525/9,54
9,970/9,985

.2370/ .2376
.2374/ .2380
.2378/ .2384
.2382/ .2388
.2494/ .2500
.2500/ .2506
.2510/ .2516
.2559/ .2565
.2744/ .2750
.2748/ .2754
.2752/ .2758
.2756/ .2762
.2760/ .2766
.2764/ .2770
.2768/ .2774
.2772/ .2778
.2776/ .2781
.2953/ .2959
.3125/ .3131
.3138/ .3144
.3142/ .3148
.3146/ .3152
.3150/ .3156
.3154/ .3159
.3157/ .3163
.3161/ .3167
.3165/ .3171
.3169/ .3175
.3346/ .3352
.3531/ .3537
.3535/ .3541
.3539/ .3545
.3543/ .3549
.3547/ .3553
.3551/ .3557
.3555/ .3561
.3559/ .3565
.3563/ .3569
.3740/ .3746
.3745/ .3751
.3750/ .3756
.3925/ .3931

5,9
5,9
5,9
5,9
6,1-6,2
6,2
6,2
6,3-6,35-6,4
6,8-6,9
6,8-6,9
6,8-6,9
6,8-6,9
6,8-6,9
6,9
6,9
6,9
6,9
7,3-7,4
7,8
7,8-7,9
7,8-7,9
7,8-7,9
7,8-7,9
7,8-7,9
7,9
7,9
7,9
7,9
8,3-8,338-8,4
8,8-8,9
8,8-8,9
8,8-8,9
8,8-8,9
8,8-8,9
8,9
8,9
8,9
8.9
9,3-9,4
9,3-9,4
9,8-9,9
9,8-9,9

Part No.
NF06-6.02 H7-EB..
NF06-6.03 H7-EB..
NF06-6.04 H7-EB..
NF06-6.05 H7-EB..
NF10-6.334 H7-EB..
NF10-6.350 H7-EB..
NF10-6.375 H7-EB..
NF10-6.5 H7-EB..
NF10-6.97 H7-EB..
NF10-6.98 H7-EB..
NF10-6.99 H7-EB..
NF10-7 H7-EB..
NF10-7.01 H7-EB..
NF10-7.02 H7-EB..
NF10-7.03 H7-EB..
NF10-7.04 H7-EB..
NF10-7.05 H7-EB..
NF10-7.5 H7-EB..
NF10-7.9375 H7-EB..
NF10-7.97 H7-EB..
NF10-7.98 H7-EB..
NF10-7.99 H7-EB..
NF10-8 H7-EB..
NF10-8.01 H7-EB..
NF10-8.02 H7-EB..
NF10-8.03H7-EB..
NF10-8.04 H7-EB..
NF10-8.05 H7-EB..
NF10-8.5 H7-EB..
NF10-8.97 H7-EB..
NF10-8.98 H7-EB..
NF10-8.99 H7-EB..
NF10-9 H7-EB..
NF10-9.01 H7-EB..
NF10-9.02 H7-EB..
NF10-9.03 H7-EB..
NF10-9.04 H7-EB..
NF10-9.05 H7-EB..
NF10-9.5 H7-EB..
NF10-9.5123 H7-EB..
NF10-9.525 H7-EB..
NF10-9.97 H7-EB..

4
4
4
4
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6

l3s

dmm

l2

Body size

H15

Hole dia
min/

RX2000

Hole dia
min/max (mm)

EB25

Hole dia
ISO (mm)

EB845

Dc

60
60
60
60
83
83
83
83
83
83
83
83
83
83
83
83
83
83
83
83
83
83
83
83
83
83
83
83
93
93
93
93
93
93
93
93
93
93
93
93
93
93

6
6
6
6
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10

80
80
80
80
115
115
115
115
115
115
115
115
115
115
115
115
115
115
115
115
115
115
115
115
115
115
115
115
125
125
125
125
125
125
125
125
125
125
125
125
125
125

NFQF06
NFQF06
NFQF06
NFQF06
NFQF10...
NFQF10...
NFQF10...
NFQF10
NFQF10
NFQF10
NFQF10
NFQF10
NFQF10
NFQF10
NFQF10
NFQF10
NFQF10
NFQF10
NFQF10...
NFQF10
NFQF10
NFQF10
NFQF10
NFQF10
NFQF10
NFQF10
NFQF10
NFQF10
NFQF10
NFQF10
NFQF10
NFQF10
NFQF10
NFQF10
NFQF10
NFQF10
NFQF10
NFQF10
NFQF10
NFQF10...
NFQF10...
NFQF10

[
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[ Stock standard, ] = Non stock standard. Subject to change refer to current price- and stock-list
Note: When ordering Nanofix reamers for intermediate diameters, please state diameter and tolerance of hole to be reamed.
200

Geometries Grades
EB45

Dimensions in mm

Nanofix Reamer
Reamer for blind and through holes 9,98 - 12,05

Seco drill
size (mm)

Part No.

9,98
9,99
10,00
10,01
10,02
10,03
10,04
10,05
10,50
10,97
10,98
10,99
11,00
11,01
11,02
11,03
11,04
11,05
11,112
11,50
11,97
11,98
11,99
12,00
12,01
12,02
12,03
12,04
12,05

9,98 H7
9,99 H7/10 K7
10 H7
10,01 H7
10,02 H7
10,03 H7/10 E8
10,04 H7/10 D7
10,05 H7
10,5 H7
10,97 H7
10,98 H7
10,99 H7
11 H7
11,01 H7
11,02 H7/11 F8
11,03 H7
11,04 H7/11 E7
11,05 H7/11 D7
11,112 H7
11,5 H7
11,97 H7
11,98 H7
11,99 H7
12 H7
12,01 H7
12,02 H7/12 F8
12,03 H7
12,04 H7/12 E7
12,05 H7/12 D7

9,980/9,995
9,990/10,005
10,000/10,015
10,010/10,028
10,020/10,038
10,030/10,048
10,040/10,058
10,050/10,068
10,500/10,518
10,970/10,988
10,980/10,998
10,990/11,008
11,000/11,018
11,010/11,028
11,020/11,038
11,030/11,048
11,040/11,058
11,050/11,068
11,112/11,130
11,500/11,518
11,970/11,988
11,980/11,998
11,990/12,008
12,000/12,018
12,010/12,028
12,020/12,038
12,030/12,048
12,040/12,058
12,050/12,068

.3929/ .3935
.3933/ .3939
.3937/ .3943
.3941/ .3948
.3945/ .3952
.3949/ .3956
.3953/ .3960
.3957/ .3964
.4134/ .4141
.4319/ .4326
.4323/ .4330
.4327/ .4334
.4331/ .4338
.4335/ .4342
.4339/ .4346
.4343/ .4350
.4346/ .4354
.4350/ .4357
.4375/ .4382
.4528/ .4535
.4713/ .4720
.4717/ .4724
.4720/ .4728
.4724/ .4731
.4728/ .4735
.4732/ .4739
.4736/ .4743
.4740/ .4747
.4744/ .4751

9,8-9,9
9,8-9,9
9,8-9,9
9,8-9,9
9,8-9,9
9,9
9,9
9,9
10,319-10,4
10,8
10,8
10,8
10,8
10,8
10,8
10,8
10,8
10,8
10,9-11
11,3
11,8
11,8
11,8
11,8
11,8
11,8-11,906
11,8-11,906
11,8-11,906
11,8-11,906

NF10-9.98 H7-EB..
NF10-9.99 H7-EB..
NF10-10 H7-EB..
NF10-10.01 H7-EB..
NF10-10.02 H7-EB..
NF10-10.03 H7-EB..
NF10-10.04 H7-EB..
NF10-10.05 H7-EB..
NF10-10.5 H7-EB..
NF10-10.97 H7-EB..
NF10-10.98 H7-EB..
NF10-10.99 H7-EB..
NF10-11 H7-EB..
NF10-11.01 H7-EB..
NF10-11.02 H7-EB..
NF10-11.03 H7-EB..
NF10-11.04 H7-EB..
NF10-11.05 H7-EB..
NF10-11.112 H7-EB..
NF10-11.5 H7-EB..
NF10-11.97 H7-EB..
NF10-11.98 H7-EB..
NF10-11.99 H7-EB..
NF10-12 H7-EB..
NF10-12.01 H7-EB..
NF10-12.02 H7-EB..
NF10-12.03 H7-EB..
NF10-12.04 H7-EB..
NF10-12.05 H7-EB..

6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6

l3s

dmm

l2

Body size

H15

Hole dia
min/

RX2000

Hole dia
min/max (mm)

EB25

Hole dia
ISO (mm)

EB845

Dc

Geometries Grades
EB45

Dimensions in mm

93
93
93
93
93
93
93
93
114
114
114
114
114
114
114
114
114
114
114
114
114
114
114
114
114
114
114
114
114

10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10

125
125
125
125
125
125
125
125
145
145
145
145
145
145
145
145
145
145
145
145
145
145
145
145
145
145
145
145
145

NFQF10
NFQF10
NFQF10
NFQF10
NFQF10
NFQF10
NFQF10
NFQF10
NFQF10
NFQF10
NFQF10
NFQF10
NFQF10
NFQF10
NFQF10
NFQF10
NFQF10
NFQF10
NFQF10...
NFQF10
NFQF10
NFQF10
NFQF10
NFQF10
NFQF10
NFQF10
NFQF10
NFQF10
NFQF10

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]

[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
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[

]
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]
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]
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]
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]
]
]
]
]
]
]
]
]
]
]

[ Stock standard, ] = Non stock standard. Subject to change refer to current price- and stock-list
Note: When ordering Nanofix reamers for intermediate diameters, please state diameter and tolerance of hole to be reamed.
201

Nanofix Reamer
Intermediate diameter

l2

Body size

H15

4
4
4
6
6
6

dmm

RX2000

NF06-XX-XXX-XXXX
NF06-XX-XXX-XXXX
NF06-XX-XXX-XXXX
NF10-XX-XXX-XXXX
NF10-XX-XXX-XXXX
NF10-XX-XXX-XXXX

l3s

EB25

2,970-3,050
3,051-5,050
5,051-6,050
6,051-8,050
8,051-10,050
10,051-12,050

Part No.

61
60
40
93
114
83

6
6
6
10
10
10

80
80
60
125
145
115

NFQF06...
NFQF06...
NFQF06...
NFQF10...
NFQF10...
NFQF10...

]
]
]
]
]
]

]
]
]
]
]
]

]
]
]
]
]
]

]
]
]
]
]
]

]
]
]
]
]
]

] = Non stock standard. Subject to change refer to current price- and stock-list
Note: When ordering Nanofix reamers for intermediate diameters, please state diameter and tolerance of hole to be reamed.
Ordering example: NF10-10,187/10,213-EB845, RX2000
202

Grades

EB845

Dc

Geometries
EB45

Dimensions in mm

Nanofix Reamer
Reamer for blind and through holes 2,97 - 6,01 - short version

Seco drill
size (mm)

2,97
2,98
2,99
3,00
3,01
3,02
3,03
3,04
3,05
3,167
3,175
3,49
3,50
3,51
3,52
3,97
3,98
3,99
4,00
4,01
4,02
4,03
4,04
4,05
4,50
4,75
4,762
4,97
4,98
4,99
5,00
5,01
5,02
5,03
5,04
5,05
5,50
5,97
5,98
5,99
6,00
6,01

2,97 H7
2,98 H7
2,99 H7/3 K7
3 H7
3,01 H7
3,02 H7/3 D7
3,03 H7
3,04 H7/3D10
3,05 H7
3,167 H7
3,175 H7
3,49 H7
3,5 H7
3,51 H7
3,52 H7
3,97 H7
3,98 H7/4 P7
3,99 H7/4 K8
4 H7
4,01 H7/4 F7
4,02 H7/4 E7
4,03 H7/4 D7
4,04 H7
4,05 H7
4,5 H7
4,75 H7
4,762 H7
4,97 H7
4,98 H7/5 P7
4,99 H7/5 K8
5 H7
5,01 H7/5 F7
5,02 H7/5 E7
5,03 H7/5 D7
5,04 H7
5,05 H7
5,5 H7
5,97 H7
5,98 H7/6 P7
5,99 H7/6 K8
6 H7
6,01 H7/6 F7

2,970/2,980
2,980/2,990
2,990/3,000
3,000/3,010
3,010/3,022
3,020/3,032
3,030/3,042
3,040/3,052
3,050/3,062
3,179/3,167
3,175/3,187
3,490/3,502
3,500/3,512
3,510/3,522
3,520/3,532
3,970/3,982
3,980/3,992
3,990/4,002
4,000/4,012
4,010/4,022
4,020/4,032
4,030/4,042
4,040/4,052
4,050/4,062
4,500/4,512
4,750/4,762
4,762/4,774
4,970/4,982
4,980/4,992
4,990/5,002
5,000/5,012
5,010/5,022
5,020/5,032
5,030/5,042
5,040/5,052
5,050/5,062
5,500/5,512
5,970/5,982
5,980/5,992
5,990/6,002
6,000/6,012
6,010/6,025

.1169/ .1173
.1173/ .1177
.1177/ .1181
.1181/ .1185
.1185/ .1190
.1189/ .1194
.1193/ .1198
.1197/ .1202
.1201/ .1206
.1252/ .1247
.1250/ .1255
.1374/ .1379
.1378/ .1383
.1382/ .1387
.1386/ .1391
.1563/ .1568
.1567/ .1572
.1571/ .1576
.1575/ .1580
.1579/ .1583
.1583/ .1587
.1587/ .1591
.1591/ .1595
.1594/ .1599
.1772/ .1776
.1870/ .1875
.1875/ .1880
.1957/ .1961
.1961/ .1965
.1965/ .1969
.1969/ .1973
.1972/ .1977
.1976/ .1981
.1980/ .1985
.1984/ .1989
.1988/ .1993
.2165/ .2170
.2350/ .2355
.2354/ .2359
.2358/ .2363
.2362/ .2367
.2366/ .2372

2,8-2,9
2,8-2,9
2,8-2,9
2,8-2,9
2,8-2,9
2,9
2,9
2,9
2,9
3
3
3,3-3,4
3,3-3,4
3,3-3,4
3,3-3,4
3,8-3,9
3,8-3,9
3,8-3,9
3,8-3,9
3,8-3,9
3,9
3,9
3,9
3,9
4,3-4,4
4,5
4,5
4,8-4,9
4,8-4,9
4,8-4,9
4,8-4,9
4,8-4,9
4,9
4,9
4,9
4,9
5,3-5,4
5,8-5,9
5,8-5,9
5,8-5,9
5,8-5,9
5,8-5,9

Part No.
NS06-2.97 H7-EB...
NS06-2.98 H7-EB...
NS06-2.99 H7-EB...
NS06-3 H7-EB...
NS06-3.01 H7-EB...
NS06-3.02 H7-EB...
NS06-3.03 H7-EB...
NS06-3.04 H7-EB...
NS06-3.05 H7-EB...
NS06-3.167 H7-EB
NS06-3.175 H7-EB...
NS06-3.49 H7-EB...
NS06-3.5 H7-EB...
NS06-3.51 H7-EB...
NS06-3.52 H7-EB...
NS06-3.97 H7-EB...
NS06-3.98 H7-EB...
NS06-3.99 H7-EB...
NS06-4 H7-EB...
NS06-4.01 H7-EB...
NS06-4.02 H7-EB...
NS06-4.03 H7-EB...
NS06-4.04 H7-EB...
NS06-4.05 H7-EB...
NS06-4.5 H7-EB...
NS06-4.750 H7-EB...
NS06-4.762 H7-EB...
NS06-4.97 H7-EB...
NS06-4.98 H7-EB...
NS06-4.99 H7-EB...
NS06-5 H7-EB...
NS06-5.01 H7-EB...
NS06-5.02 H7-EB...
NS06-5.03 H7-EB...
NS06-5.04 H7-EB...
NS06-5.05 H7-EB...
NS06-5.5 H7-EB...
NS06-5.97 H7-EB...
NS06-5.98 H7-EB...
NS06-5.99 H7-EB...
NS06-6 H7-EB...
NS06-6,01 H7-EB...

4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4

l3s

dmm

l2

Body size

H15

Hole dia
min/

RX2000

Hole dia
min/max (mm)

EB25

Hole dia
ISO (mm)

EB845

Dc

Geometries Grades
EB45

Dimensions in mm

25
25
25
25
25
25
25
25
25
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
31
31
31
31
31

6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6

45
45
45
45
45
45
45
45
45
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50

NFQF06
NFQF06
NFQF06
NFQF06
NFQF06
NFQF06
NFQF06
NFQF06
NFQF06
NFQF06
NFQF06
NFQF06
NFQF06
NFQF06
NFQF06
NFQF06
NFQF06
NFQF06
NFQF06
NFQF06
NFQF06
NFQF06
NFQF06
NFQF06
NFQF06
NFQF06
NFQF06
NFQF06
NFQF06
NFQF06
NFQF06
NFQF06
NFQF06
NFQF06
NFQF06
NFQF06
NFQF06
NFQF06
NFQF06
NFQF06
NFQF06
NFQF06

]
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]
]
]
]
]
]
]
]
]

] = Non stock standard. Subject to change refer to current price- and stock-list
Note: When ordering Nanofix reamers for intermediate diameters, please state diameter and tolerance of hole to be reamed.
Ordering example: NS10-10,187/10,213-EB845, RX2000
203

Nanofix Reamer
Reamer for blind and through holes 6,02- 9,97 - short version

Seco drill
size (mm)

6,02
6,03
6,04
6,05
6,334
6,35
6,375
6,50
6,97
6,98
6,99
7,00
7,01
7,02
7,03
7,04
7,05
7,50
7,937
7,97
7,98
7,99
8,00
8,01
8,02
8,03
8,04
8,05
8,50
8,97
8,98
8,99
9,00
9,01
9,02
9,03
9,04
9,05
9,50
9,512
9,525
9,97

6,02 H7/6 E7
6,03 H7/6 D7
6,04 H7
6,05 H7
6,334 H7
6,35 H7
6,375 H7
6,5 H7
6,97 H7
6,98 H7
6,99 H7/7 K7
7 H7
7,01 H7
7,02 H7
7,03 H7/7 E8
7,04 H7/7 D7
7,05 H7
7,5 H7
7,937 H7
7,97 H7
7,98 H7
7,99 H7/8 K7
8 H7
8,01 H7
8,02 H7
8,03 H7/8 E8
8,04 H7/8 D7
8,05 H7
8,5 H7
8,97 H7
8,98 H7
8,99 H7/9 K7
9 H7
9,01 H7
9,02 H7
9,03 H7/9 E8
9,04 H7/9 D7
9,05 H7
9,5 H7
9,512 H7
9,525 H7
9,97 H7

6,020/6,035
6,030/6,045
6,040/6,055
6,050/6,065
6,334/6,349
6,35/6,365
6,375/6,39
6,500/6,515
6,970/6,985
6,980/6,995
6,990/7,005
7,000/7,015
7,010/7,025
7,020/7,035
7,030/7,045
7,040/7,055
7,050/7,065
7,500/7,515
7,937/7,952
7,970/7,985
7,980/7,995
7,990/8,005
8,000/8,015
8,010/8,025
8,020/8,035
8,030/8,045
8,040/8,055
8,050/8,065
8,500/8,515
8,970/8,985
8,980/8,995
8,990/9,005
9,000/9,015
9,010/9,025
9,020/9,035
9,030/9,045
9,040/9,055
9,050/9,065
9,500/9,515
9,512/9,527
9,525/9,54
9,970/9,985

.2370/ .2376
.2374/ .2380
.2378/ .2384
.2382/ .2388
.2494/ .2500
.2500/ .2506
.2510/ .2516
.2559/ .2565
.2744/ .2750
.2748/ .2754
.2752/ .2758
.2756/ .2762
.2760/ .2766
.2764/ .2770
.2768/ .2774
.2772/ .2778
.2776/ .2781
.2953/ .2959
.3125/ .3131
.3138/ .3144
.3142/ .3148
.3146/ .3152
.3150/ .3156
.3154/ .3159
.3157/ .3163
.3161/ .3167
.3165/ .3171
.3169/ .3175
.3346/ .3352
.3531/ .3537
.3535/ .3541
.3539/ .3545
.3543/ .3549
.3547/ .3553
.3551/ .3557
.3555/ .3561
.3559/ .3565
.3563/ .3569
.3740/ .3746
.3745/ .3751
.3750/ .3756
.3925/ .3931

5,9
5,9
5,9
5,9
6,1-6,2
6,2
6,2
6,3-6,35-6,4
6,8-6,9
6,8-6,9
6,8-6,9
6,8-6,9
6,8-6,9
6,9
6,9
6,9
6,9
7,3-7,4
7,8
7,8-7,9
7,8-7,9
7,8-7,9
7,8-7,9
7,8-7,9
7,9
7,9
7,9
7,9
8,3-8,338-8,4
8,8-8,9
8,8-8,9
8,8-8,9
8,8-8,9
8,8-8,9
8,9
8,9
8,9
8,9
9,3-9,4
9,3-9,4
9,3-9,4
9,8-9,9

Part No.
NS06-6.02 H7-EB...
NS06-6.03 H7-EB...
NS06-6.04 H7-EB...
NS06-6.05 H7-EB...
NS10-6.334 H7-EB...
NS10-6.350 H7-EB...
NS10-6.375 H7-EB...
NS10-6.5 H7-EB...
NS10-6.97 H7-EB...
NS10-6.98 H7-EB...
NS10-6.99 H7-EB...
NS10-7 H7-EB...
NS10-7.01 H7-EB...
NS10-7.02 H7-EB...
NS10-7.03 H7-EB...
NS10-7.04 H7-EB...
NS10-7.05 H7-EB...
NS10-7.5 H7-EB...
NS10-7.9375 H7-EB...
NS10-7.97 H7-EB...
NS10-7.98 H7-EB...
NS10-7.99 H7-EB...
NS10-8 H7-EB...
NS10-8.01 H7-EB...
NS10-8.02 H7-EB...
NS10-8.03 H7-EB...
NS10-8.04 H7-EB...
NS10-8.05 H7-EB...
NS10-8.5 H7-EB...
NS10-8.97 H7-EB...
NS10-8.98 H7-EB...
NS10-8.99 H7-EB...
NS10-9 H7-EB...
NS10-9.01 H7-EB...
NS10-9.02 H7-EB...
NS10-9.03 H7-EB...
NS10-9.04 H7-EB...
NS10-9.05 H7-EB...
NS10-9.5 H7-EB...
NS10-9.5123 H7-EB...
NS10-9.5250 H7-EB...
NS10-9.97 H7-EB...

4
4
4
4
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6

l3s

dmm

l2

Body size

H15

Hole dia
min/

RX2000

Hole dia
min/max (mm)

EB25

Hole dia
ISO (mm)

EB845

Dc

31
31
31
31
46
46
46
46
46
46
46
46
46
46
46
46
46
46
46
46
46
46
46
46
46
46
46
46
46
46
46
46
46
46
46
46
46
46
46
46
46
46

6
6
6
6
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10

50
50
50
50
78
78
78
78
78
78
78
78
78
78
78
78
78
78
78
78
78
78
78
78
78
78
78
78
78
78
78
78
78
78
78
78
78
78
78
78
78
78

NFQF06
NFQF06
NFQF06
NFQF06
NFQF10
NFQF10
NFQF10
NFQF10
NFQF10
NFQF10
NFQF10
NFQF10
NFQF10
NFQF10
NFQF10
NFQF10
NFQF10
NFQF10
NFQF10
NFQF10
NFQF10
NFQF10
NFQF10
NFQF10
NFQF10
NFQF10
NFQF10
NFQF10
NFQF10
NFQF10
NFQF10
NFQF10
NFQF10
NFQF10
NFQF10
NFQF10
NFQF10
NFQF10
NFQF10
NFQF10
NFQF10
NFQF10

]
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]
]
]
]
]
]
]
]
]
]

] = Non stock standard. Subject to change refer to current price- and stock-list
Note: When ordering Nanofix reamers for intermediate diameters, please state diameter and tolerance of hole to be reamed.
Ordering example: NS10-10,187/10,213-EB845, RX2000
204

Geometries Grades
EB45

Dimensions in mm

Nanofix Reamer
Reamer for blind and through holes 9,98 - 12,05 - short version

Seco drill
size (mm)

Part No.

9,98
9,99
10,00
10,01
10,02
10,03
10,04
10,05
10,50
10,97
10,98
10,99
11,00
11,01
11,02
11,03
11,04
11,05
11,112
11,50
11,97
11,98
11,99
12,00
12,01
12,02
12,03
12,04
12,05

9,98 H7
9,99 H7/10 K7
10 H7
10,01 H7
10,02 H7
10,03 H7/10 E8
10,04 H7/10 D7
10,05 H7
10,5 H7
10,97 H7
10,98 H7
10,99 H7
11 H7
11,01 H7
11,02 H7/11 F8
11,03 H7
11,04 H7/11 E7
11,05 H7/11 D7
11,112 H7
11,5 H7
11,97 H7
11,98 H7
11,99 H7
12 H7
12,01 H7
12,02 H7/12 F8
12,03 H7
12,04 H7/12 E7
12,05 H7/12 D7

9,980/9,995
9,990/10,005
10,000/10,015
10,010/10,028
10,020/10,038
10,030/10,048
10,040/10,058
10,050/10,068
10,500/10,518
10,970/10,988
10,980/10,998
10,990/11,008
11,000/11,018
11,010/11,028
11,020/11,038
11,030/11,048
11,040/11,058
11,050/11,068
11,112/11,130
11,500/11,518
11,970/11,988
11,980/11,998
11,990/12,008
12,000/12,018
12,010/12,028
12,020/12,038
12,030/12,048
12,040/12,058
12,050/12,068

.3929/ .3935
.3933/ .3939
.3937/ .3943
.3941/ .3948
.3945/ .3952
.3949/ .3956
.3953/ .3960
.3957/ .3964
.4134/ .4141
.4319/ .4326
.4323/ .4330
.4327/ .4334
.4331/ .4338
.4335/ .4342
.4339/ .4346
.4343/ .4350
.4346/ .4354
.4350/ .4357
.4375/ .4382
.4528/ .4535
.4713/ .4720
.4717/ .4724
.4720/ .4728
.4724/ .4731
.4728/ .4735
.4732/ .4739
.4736/ .4743
.4740/ .4747
.4744/ .4751

9,8-9,9
9,8-9,9
9,8-9,9
9,8-9,9
9,8-9,9
9,9
9,9
9,9
10,319-10,4
10,8
10,8
10,8
10,8
10,8
10,8
10,8
10,8
10,8
10,9-11
11,3
11,8
11,8
11,8
11,8
11,8
11,8-11,906
11,8-11,906
11,8-11,906
11,8-11,906

NS10-9.98 H7-EB...
NS10-9.99 H7-EB...
NS10-10 H7-EB...
NS10-10.01 H7-EB...
NS10-10.02 H7-EB...
NS10-10.03 H7-EB...
NS10-10.04 H7-EB...
NS10-10.05 H7-EB...
NS10-10.5 H7-EB...
NS10-10.97 H7-EB...
NS10-10.98 H7-EB...
NS10-10.99 H7-EB...
NS10-11 H7-EB...
NS10-11.01 H7-EB...
NS10-11.02 H7-EB...
NS10-11.03 H7-EB...
NS10-11.04 H7-EB...
NS10-11.05 H7-EB...
NS10-11.112 H7-EB...
NS10-11.5 H7-EB...
NS10-11.97 H7-EB...
NS10-11.98 H7-EB...
NS10-11.99 H7-EB...
NS10-12 H7-EB...
NS10-12.01 H7-EB...
NS10-12.02 H7-EB...
NS10-12.03 H7-EB...
NS10-12.04 H7-EB...
NS10-12.05 H7-EB...

6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6

l3s

dmm

l2

Body size

H15

Hole dia
min/

RX2000

Hole dia
min/max (mm)

EB25

Hole dia
ISO (mm)

EB845

Dc

Geometries Grades
EB45

Dimensions in mm

46
46
46
46
46
46
46
46
57
57
57
57
57
57
57
57
57
57
57
57
57
57
57
57
57
57
57
57
57

10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10

78
78
78
78
78
78
78
78
88
88
88
88
88
88
88
88
88
88
88
88
88
88
88
88
88
88
88
88
88

NFQF10
NFQF10
NFQF10
NFQF10
NFQF10
NFQF10
NFQF10
NFQF10
NFQF10
NFQF10
NFQF10
NFQF10
NFQF10
NFQF10
NFQF10
NFQF10
NFQF10
NFQF10
NFQF10
NFQF10
NFQF10
NFQF10
NFQF10
NFQF10
NFQF10
NFQF10
NFQF10
NFQF10
NFQF10

]
]
]
]
]
]
]
]
]
]
]
]
]
]
]
]
]
]
]
]
]
]
]
]
]
]
]
]
]

]
]
]
]
]
]
]
]
]
]
]
]
]
]
]
]
]
]
]
]
]
]
]
]
]
]
]
]
]

]
]
]
]
]
]
]
]
]
]
]
]
]
]
]
]
]
]
]
]
]
]
]
]
]
]
]
]
]

]
]
]
]
]
]
]
]
]
]
]
]
]
]
]
]
]
]
]
]
]
]
]
]
]
]
]
]
]

]
]
]
]
]
]
]
]
]
]
]
]
]
]
]
]
]
]
]
]
]
]
]
]
]
]
]
]
]

] = Non stock standard. Subject to change refer to current price- and stock-list
Note: When ordering Nanofix reamers for intermediate diameters, please state diameter and tolerance of hole to be reamed.
Ordering example: NS10-10,187/10,213-EB845, RX2000
205

Nanofix Reamer
Intermediate diameter

l2

Body size

H15

4
4
4
6
6
6

dmm

RX2000

NS06_XX-XXX-XXXX
NS06_XX-XXX-XXXX
NS06_XX-XXX-XXXX
NS10_XX-XXX-XXXX
NS10_XX-XXX-XXXX
NS10_XX-XXX-XXXX

l3s

EB25

2,970-3,050
3,051-5,050
5,051-6,050
6,051-8,050
8,051-10,050
10,051-12,050

Part No.

25
30
31
46
46
57

6
6
6
10
10
10

45
50
50
78
78
88

NFQF06...
NFQF06...
NFQF06...
NFQF10...
NFQF10...
NFQF10...

]
]
]
]
]
]

]
]
]
]
]
]

]
]
]
]
]
]

]
]
]
]
]
]

]
]
]
]
]
]

] = Non stock standard. Subject to change refer to current price- and stock-list
Note: When ordering Nanofix reamers for intermediate diameters, please state diameter and tolerance of hole to be reamed.
Ordering example: NS10-10,187/10,213-EB845, RX2000
206

Grades

EB845

Dc

Geometries
EB45

Dimensions in mm

Nanofix Tool holder


Nanofix tool holder

Dimensions in mm
Part No.
NFQF06-03700-10N1
NFQF06-03300-12N1
NFQF06-03000-16N1
NFQF10-05200-12N1
NFQF10-04900-16N1
NFQF10-04700-20N1

Dc

dmm

d1

l4

l2by

2,970-6,050
2,970-6,050
2,970-6,050
6,050-12,050
6,050-12,050
6,050-12,050

10
12
16
12
16
20

16
16
16
23
23
23

37
33
30
52
49
47

80
80
80
100
100
100

Dc

l2

2,970-3,050
3,051-6,050
6,051-8,050
8,051-10,050
10,051,-12,050

124,5
144,5
189,5
199,5
219,5

Spare Parts
Spare Clamping
Kit

2,97-6,050
6,051-12,050

NF06-CLKI
NF10-CLKI

Key

CLC06KEY
CLC10KEY

Spare clamping kit for Nanofix holders includes:


- 1 clamping nut
- 1 axial stop spring ring
- 3 clamping balls (dia 3,5 mm for size NF06 & dia 5 mm for size NF10)
- 1 fool-proof ball (dia 3 mm for size NF06 & dia 4 mm for size NF10)
- 1 o-ring
Note: fool-proof ball not shown on above view.

207

Nanofix Custom Design


No waiting for quotation - Short delivery time
Custom Design is also available for Nanofix reamers and tool holders.
You can now quote for your own intermediate reamer and tailor made Nanofix tool holder using the Seco Custom Design software.
Easy to use concept: Just indicate component min/max or use ISO tolerance system available in the software.
Nanofix head designation is created automatically.
Custom Design gives you a number of advantages:
No waiting for quotation: Price and delivery time is available instantly.
Directly visualize your needs. No risk for misunderstandings.
Short delivery time.

208

Nanofix Cutting data


Nanofix
vc

SMG
1
2
3

5
6
7
8
9
10
11
12

13

14

15
16
17
18
19
20
21
22

EB45
EB25
EB45
EB25
EB45
EB845
EB25
EB45
EB845
EB25
EB45
EB845
EB25
EB45
EB845
EB45
EB45
EB25
EB45
EB45
EB45
EB45
EB845
EB25
EB45
EB845
EB25
EB45
EB845
EB25
EB45
EB845
EB25
EB45
EB25
EB45
EB25
EB45
EB25
EB45
EB45
EB45
EB45
EB845

H15

RX2000

15-25-30
15-25-30
15-25-30
15-25-30

15-25-30
15-25-30

15-25-30
15-25-30
10-20-25

10-20-25
10-20-35

9-12-15
9-12-15

9-12-15
9-12-15
9-12-15
25-45-75
25-35-50

25-35-50
25-35-50

25-35-50
25-35-50

18-25-35

15-30-150
15-30-50
15-30-150
15-30-50
12-25-80
12-25-50
15-20-25
10-15-20
10-15-20
15-30-45
15-25-40

120-160-200
120-160-200
120-160-200
120-160-200
120-160-200

120-160-200
80-120-160
60-80-100
80-120-160
80-100-120
60-80-100
80-100-120
50-65-80
40-50-70
30-40-50
30-40-70
30-40-70
30-40-50
30-40-70
30-40-70
100-140-200
80-100-120
100-140-200
100-120-180
80-100-120
100-120-180
80-100-120
60-70-120
80-100-120
60-80-100
40-60-80
60-80-100

30-50-60
30-50-60
40-60-80

zn=4

zn=6

2,97-6,050

6.051-12,050

0,20-0,30-0,60
0,50-0,80-1,20
0,20-0,30-0,60
0,50-0,80-1,20
0,20-0,30-0,60
0,20-0,30-0,60
0,50-0,80-1,20
0,15-0,20-0,40
0,15-0,20-0,40
0,40-0,60-0,90
0,15-0,20-0,40
0,20-0,30-0,60
0,40-0,60-0,90
0,15-0,20-0,40
0,15-0,20-0,40
0,10-0,20-0,30
0,15-0,20-0,40
0,40-0,60-0,90
0,15-0,20-0,40
0,15-0,20-0,40
0,15-0,20-0,40
0,15-0,30-0,45
0,15-0,30-0,45
0,50-0,80-1,80
0,15-0,30-0,45
0,15-0,30-0,45
0,50-0,80-1,80
0,15-0,30-0,45
0,15-0,30-0,45
0,50-0,80-1,80
0,15-0,30-0,45
0,15-0,30-0,45
0,50-0,80-1,20
0,25-0,50-0,65
0,50-0,80-1,80
0,25-0,50-0,65
0,50-0,80-1,80
0,15-0,20-0,30
0,25-0,50-1,00
0,08-0,10-0,20
0,10-0,20-0,30
0,10-0,20-0,30
0,10-0,20-0,30
0,10-0,20-0,30

0,25-0,50-0,90
0,80-1,20-1,80
0,25-0,50-0,90
0,80-1,20-1,80
0,25-0,50-0,90
0,25-0,50-0,90
0,80-1,20-1,80
0,20-0,30-0,60
0,20-0,30-0,60
0,60-0,90-1,35
0,20-0,30-0,60
0,20-0,30-0,60
0,60-0,90-1,35
0,20-0,30-0,60
0,20-0,30-0,60
0,15-0,30-0,40
0,20-0,30-0,60
0,60-0,90-1,35
0,20-0,30-0,60
0,20-0,30-0,60
0,20-0,30-0,60
0,25-0,50-0,65
0,25-0,50-0,65
0,80-1,20-2,20
0,25-0,50-0,65
0,25-0,50-0,65
0,80-1,20-2,20
0,25-0,50-0,65
0,25-0,50-0,65
0,80-1,20-2,20
0,25-0,50-0,65
0,25-0,50-0,65
0,80-1,20-1,80
0,50-0,65-1,00
0,80-1,20-2,20
0,50-0,65-1,00
0,80-1,20-2,20
0,25-0,50-0,65
0,50-0,80-1,80
0,10-0,20-0,30
0,15-0,30-0,40
0,15-0,30-0,40
0,15-0,30-0,40
0,15-0,30-0,40

2,97-6,050

6,051-12,050

0,10-0,20

010-0,30

0,10-0,20

0,10-0,25

0,10-0,15

0,10-0,20

0,10-0,20

0,10-0,30

0,10-0,15

0,10-0,20

The recommended start values for general applications are marked bold.
- With new reaming applications, we recommend using lower cutting data range values for initial runs.
Cutting data to be increased gradually for optimization.
SMG - Seco material group
Geometry
vc - Cutting speed (m/min)
f - Feed in mm/rev for reamer diameter
Machining allowance on diameter for reamer size (mm)

209

Nanofix Regrinding instructions

Nanofix

2,97-12,050

25

10

0,15 mm

Specification:
Diamond grinding wheel
Grain size:
D6 for 1st clearance angle ( 1 - 3 )
D64 for 2nd clearance angle ( 2 )

Important
Regrinding reduces reamer diameter
Recoating may produce oversized diameter
Max run-out on lead chamfers 10 m

210

Holders for reamers Overview


Rotating applications

Xfix

Graflex

Seco Capto

Nanofix
Shrinkfit

Adjustable adapter

Bifix SR80-SR81

Precifix

Hydraulic chuck* Adjustable adapter

Steel body
Shrinkfit*

Collet chuck D type precision*


Precimaster

Carbide body

Hydraulic chuck*

*See catalogue Seco EPB TOOLING SYSTEMS


Best performance achieved with rigid mounting (Hydraulic chuck, D type or Shrinkfit).

Floating holder high speed series

211

Adjustable holders
Flange dimension

212

d1

d2 +/- 0,1

d3 F8

l1

g1

g2

70
80
100
117
140

53
63
79
96
119

35
40
50
60
80

12
12
14
14
14

M6
M6
M8
M8
M10

M8x1
M8x1
M10x1
M10x1
M10x1

Adjustable holders
Back end HSK-A

Note: Coolant tube and screws included in delivery

Dimensions in mm
Taper

Part No.

L1

D1

HSK-A-40

SAH-2340540001

60

55

75

35

34

0,8

HSK-A-50

SAH-2340550001
SAH-2340550003
SAH-2340550002

60
70
80

60
60
60

85
85
85

34
34
34

42
42
42

0,95
1,0
1,2

HSK-A-63

SAH-2340563001
SAH-2340563003
SAH-2340563002
SAH-2340563004

60
70
80
100

60
60
60
65

92
92
92
97

34
34
34
39

53
53
53
53

1,2
1,3
1,4
1,95

HSK-A-80

SAH-2340580001
SAH-2340580003
SAH-2340580002
SAH-2340580004

60
70
80
100

50
60
60
65

90
100
100
105

24
34
34
39

67
67
67
67

1,4
1,5
1,6
2,2

HSK-A-100

SAH-23405100001
SAH-23405100007
SAH-23405100002
SAH-23405100003

60
70
80
100

55
55
55
65

105
105
105
115

26
26
26
36

85
85
85
85

2,5
2,8
2,9
3,5

213

Adjustable holders
Back end DIN 69871

Note: Screws included in delivery

Dimensions in mm
Taper

214

Part No.

D1

DIN40 ADB

SAH-2340640201
SAH-2340640204
SAH-2340640202
SAH-2340640203

60
70
80
100

50
50
55
60

118,4
118,4
123,4
128,4

50
50
50
50

1,1
1,2
1,5
2,3

DIN50 ADB

SAH-2340650201
SAH-2340650206
SAH-2340650202
SAH-2340650203

60
70
80
100

50
50
50
60

151,8
151,8
151,8
161,8

63
63
63
63

3,1
3,3
3,6
4,3

Adjustable holders
Back end CAT

Note: Screws included in delivery

Dimensions in mm
Taper

Part No.

Dc2

CAT40

SAH-2784940201
SAH-2784940204
SAH-2784940202
SAH-2784940203

60
70
80
100

50
50
55
60

118,4
118,4
123,4
128,4

44,45
44,45
44,45
44,45

1,1
1,2
1,5
2,3

CAT50

SAH-2784950201
SAH-2784950206
SAH-2784950202
SAH-2784950203

60
70
80
100

50
50
50
60

151,8
151,8
151,8
161,8

69,85
69,85
69,85
69,85

3,1
3,3
3,6
4,3

215

Adjustable holders
Back end BT

Note: Screws included in delivery

Dimensions in mm
Taper

216

Part No.

D3

BT40 ADB

SAH-2340740001
SAH-2340740004
SAH-2340740002
SAH-2340740003

60
70
80
100

55
55
65
70

120,4
120,4
130,4
135,4

50
50
50
50

1,4
1,5
1,9
2,7

BT50 ADB

SAH-2340750001
SAH-2340750002
SAH-2340750003
SAH-2340750004

60
70
80
100

70
70
70
70

171,8
171,8
171,8
171,8

63
63
63
63

4,2
4,4
4,6
4,9

Adjustable holders
Front end Shrink-fit

Note: Adjusting screws included in delivery

Dimensions in mm
d

Part No.

l2

l3

D2

D3

6
10
12

SAH-2341006235
SAH-2341010237
SAH-2341012238

60
60
60

70
70
70

22
31
34

37,5
42,5
47,5

21
24
24

27
32
32

0,5
0,5
0,52

16

SAH-2341016241

70

75

39

50,5

27

34

0,7

20

SAH-2341020251

80

80

41

52,5

33

42

1,0

25
32

SAH-2341025260
SAH-2341032261

100
100

80
80

47
51

58,5
62,5

44
44

53
53

2,2
2,5

217

Adjustable holders
Front end hydraulic chuck

Note: Adjusting screws included in delivery

Dimensions in mm

218

Part No.

D2

16

SAH-2341116253

70

50

38

0,75

12
16
20
25

SAH-2341112255
SAH-2341116256
SAH-2341120257
SAH-2341125258

80
80
80
80

77,5
82,5
82,5
90

32
38
42
50

1,1
1,2
1,3
1,7

12
25
32

SAH-2341112259
SAH-2341125260
SAH-2341132261

100
100
100

90
100
103

32
50
60

1,9
2,8
2,9

Adjustable holders
Front end ER collet chuck

Note: Adjusting screws included in delivery

Dimensions in mm
d

Part No.

Size

D2

l2

1-16
2-20

SAH-23412ER25254
SAH-23412ER32255

ER25
ER32

80
80

60
60

42
50

45
45

1,0
1,2

3-26

SAH-23412ER40256

ER40

100

70

63

50

1,6

219

Adjustable holders
Assembly instructions

Radial adjusting
screws
- Clean contact surface
- Make sure radial adjusting screws are not
interfering with the assembly

Clamping screws

Angular adjusting
screws
Foolproof pin (optional)

- Make sure angular adjusting screws are not


interfering with the assembly

Radial adjusting
screws (4 pieces)
- Proceed to assembly and gently
pre-clamp clamping screws (x4)

Angular adjusting
screws (4 pieces)
Clamping screws
(4 pieces)

220

Adjustable holders
Adjusting instructions
1
2

- Mount tool in the machine spindle


- Set up clock 1 as shown ( clock 2 not needed at this stage)
- Rotate tool manually until lowest point is reached
- Proceed to radial run-out compensation as shown with arrow
- Check and repeat compensation if necessary

1
2

- Set up clock 2 as shown


- Rotate tool manually until lowest point is reached
- Proceed to radial run-out compensation as shown with arrow
- Check and repeat compensation if necessary

- When finished with adjustment (run-out < 5 m) finalize


clamping to secure assembly
Note:
- Adjustable adapter can be pre-set away from the machine using
any tool pre-setting device available in the workshop
- Final adjusting must always be made in the machine spindle
- Micron clock must be used. It is acceptable to use one clock for
both operations

221

Insert for boring


CBN coated grades
CBN200

CBN, Cubic boron nitride grade, for finishing of pearlitic cast iron,
and sintered iron.

CBN060K

Solid, brazed tips (single and double sided) or sintered layer


First choice for continuous to moderate interrupted cuts in hardened
steel (ap < 0,5 mm).
New (Ti,Si,Al)N PVD coating developed for high speed machining.
New unique superalloy binder.

222

Insert for boring


Inserts, recommended for fine boring

91J3

PCD20

82B2

PCD
81B1

CBN200

[
[

CBN060K

[
[

CBN10

TP1030

CBN

TP1020

51G1

L-UX
CP500

Part No.
CCGT 060200
[
CCGT 0602005-F1
[
CCGT 060201-F1
[
CCGT 060202
[
CCGT 060204
[
CCMT 060202-F1
[
[
[
CCMT 060204-F1
[
[
[
CCMW 060202
CCMW 060202F-L1
CCMW 060204F-L1
CCMW 060204E-L0
CCMW 060204E-L0-B
CCGW 060202S-01020-LF
CCGW 060204S-01020-LF
CCGT 09T301-F1
[
CCGT 09T302
[
CCGT 09T304
[
CCMT 09T302-F1
[
[
CCMT 09T304-F1
[
[
[
CCMT 09T308-F1
[
[
[
CCMW 09T304F-L1
CCMW 09T308F-L1
CCMW 09T304E-L0
CCMW 09T308E-L0
CCMW 09T304E-L0-B
CCMW 09T308E-L0-B
CCMW 09T304E-L1-B
CCMW 09T308E-L1-B
CCGW 09T304S-01020-LF
CCGW 09T308S-01020-LF
TCGT 110202
[
TCGT 110204
[
TCGT 110201-F1
[
TCMT 110202-F1
[
TCMT 110204-F1
[
[
TCMT 110208-F1
[
[
TCMW 110204E-L0
TCMW 110208E-L0
TCMW 110204E-L0-C
TCMW 110208E-L0-C
TCMW 110204S-L1-C
TCMW 110208S-L1-C
TCGW 110204S-01020-LF
TCGW 110208S-01020-LF
TCMW 110202F-L1
TCMW 110204F-L1
WBGT 030100
[
WBGT 030102
[
WBGW 030102
WBGW 030102E-L-LF
WBGW 030104E-L-LF
WBGT 030102L
[
Please check availability in current price and stock-list.

Cermet
26G6

CP500

TS2000

Coated
TP1500

03G3

Uncoated

[
[

[
[

[
[
[
[
[
[
[

[
[
[

[
[
[
[

[
[
[
[
[
[
[
[
[
[
[
[
[

[
[

[
[

[
[
[
[
[
[
[
[

[
[

[
[
[
[
[
[
[

[
[

CCGT

CCGT-UX

CCMT-F1/CCGT-F1

CCMW-L0

CCMW-L0-B/L1-B

CCGW-LF

TCGT/TCMT-UX

TCMW-L0

TCMW-L0-C/L1-C

TCGW-LF

WBGT

WBGW-LF

223

EPB Shrinkfit holders, reinforced type 5600


Shrinkfit holders, reinforced type 5600
The main features of the new Shrinkfit holders type 5600 are:
Reinforced design:
The Shrinkfit front part OD dimensions are one size wider compared to type 5603. The body part
from flange to Shrinkfit front is conical reinforced.
Periphery through coolant channels, with removable plugging screws:
when using tools without through coolant, remove the plugging screws to direct coolant towards the
cutting edges.
Maximum run-out when measured at a gauge projection of 3 x d (d = bore dia.) in relation to
the external taper or shank is 3 m.
The reinforced design achieves up to 30% more tool transmittable torque and higher rigidity,
for increased productivity and quality performances. The coolant supply directed towards
the cutting edges increases tool life.

Other features, Shrinkfit holders type 5600


Shrinkfit front with 4,5 nose angle (similar to DIN type 5603 holders but one size wider)
Internal thread for a stop end screw. A stop end screw is delivered with the holder (similar to DIN type 5603 holders). The stop end screw
features a central hole and a concave front face for through coolant with tools with through coolant.
4 balancing threaded holes for balancing screws (similar to DIN type 5603 holders). A kit of balancing screws is available as accessories.
Due to their dimensions (lack of space), some holders type 5600 dont have threads for stop screws (no stop screw delivered) or no balancing
threaded holes (see information in Product pages).
The coolant channels design and numbers achieve high coolant flow: 2 channels up to 20 mm, 4 channels for 25 and 32 mm.
Coolant channel plugs are designed to be fitted without using additional equipment. Plug removal is easy and reliable.
The reinforced front ends of type 5600 Shrinkfit holders require a specific heating program on the Easyshrink 15 and 20 Skrinkfit devices.

Transmittable torque to the tool shank (Nm) and Max RPM, Shrinkfit holders type 5600
Clamp
(mm)

Minimum static transmittable torque (Nm)

Shrinkfit clamping
system
Max RPM*

6
8
10
12
16
20
25
32

23
48
90
150
280
470
740
1 000

45 000
45 000
40 000
40 000
38 000
35 000
30 000
25 000

* The maximum RPM for holders


equipped with this clamping system is
often restricted by the holders back-end
taper type and size.

General features as for all Seco Shrinkfit holders


Tool shanks
Cylindrical DIN 1835-1 Form A/ DIN 6535 Form HA.
Shank tolerance
3 to 5 mm maximum h5, tool shank must be carbide or heavy metal (e.g. Densimet). 6 to 32 mm maximum h6, tool shank can be steel,
HSS, carbide or heavy metal. Using h5 for 6 to 32 mm provides a safer minimum clamping torque. Make sure the minimum shrinking depth
l3 shown in the product pages for each holder is respected when fitting the tool shank into the holder.
Balancing
Shrinkfit holders are fine balanced as standard ; except Shrinkfit extensions, being pre-balanced.
Heat resistance
EPB Shrinkfit holders are made from heat resistant steel guaranteeing structure, geometry and dimensional stability after many Shrinkfit heating cycles. The maximum acceptable temperature is 400C.

224

EPB Monobloc holders HSK-A


Type 5600 Shrinkfit holders, reinforced type

HSK-A/ ISO 12164-1-A

Reinforced design with wider front and tapered body


Run-out 3 m maximum at 3xd
With coolant supply channels towards the tool (plugged)

Dimensions in mm
Taper
HSK-A63

d
mm

Part No.

A*

D3

D4

l1

l3

l4

l5

A1
min-max

M
mm

6
6
6
8
8
8
10
10
10
12
12
12
16
16
16
20
20
20
25
25
25
32

E930456000670
E9304560006130
E9304560006160
E930456000870
E9304560008130
E9304560008160
E930456001070
E9304560010130
E9304560010160
E930456001270
E9304560012130
E9304560012160
E930456001675
E9304560016130
E9304560016160
E930456002075
E9304560020130
E9304560020160
E930456002585
E9304560025130
E9304560025160
E930456003285

70
130
160
70
130
160
70
130
160
70
130
160
75
130
160
75
130
160
85
130
160
85

24
24
24
24
24
24
27
27
27
27
27
27
33
33
33
44
44
44
50
50
50
50

31
32,2
32,2
31
32,2
32,2
34
35,2
35,2
33,9
35,2
35,2
40,8
42,2
42,2
51,7
57,6
62
56,5
63
63
56,5

52,5
52,5

52,5
52,5

52,5
52,5

52,5
52,5

52,5
52,5

52,5
52,5
52,5
52,5
52,5
52,5

102
162
192
102
162
192
102
162
192
102
162
192
107
162
192
107
162
192
117
162
192
117

44
104
134
44
104
134
44
104
134
44
104
134
49
104
134
134
49
104
59
104
134
59

22
22
22
26
26
26
31
31
31
34
34
34
39
39
39
41
41
41
47
47
47
51

37,5
37,5
37,5
37,5
37,5
37,5
42,5
42,5
42,5
46
47,5
47,5
50,5
50,5
50,5
50,5
52,5
52,5
58,5
58,5
58,5
61

88
118

88
118

88
118

88
118

88
118

88
118
43
88
118
43

94-104
124-134
94-104
124-134
89-99
119-129
84-94
114-124
26-36
81-91
111-121
79-89
109-119
73-83
103-113
-

M5
M5

M6
M6

M8x1
M8x1

M10x1
M10x1

M12x1
M12x1
M16x1
M16x1
M16x1

M16x1
M16x1

**
**
**
**
**
**
**
**

**

r
mm ***

Balancing

12
12
12
12
12
12
13,5
13,5
13,5
13,5
13,5
13,5
17
17
17
22,5
22,5
22,5
***
26
26
***

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

0,85
1,55
1,9
0,85
1,55
1,9
0,85
1,6
1,95
0,85
1,6
1,95
1,0
1,7
2,15
1,19
2,12
2,74
1,41
2,34
3,04
1,25

* If A = 70 or 75: Extra-short holders requiring dedicated cooling contact bushes type 5600 extra short, see page 257.
** Holder without thread for a stop end screw. *** Holder without threaded holes for balancing screw.

Accessories
For d

Spare Parts
Kit of balancing
screws

Stop end screw (1)

Set of 10 sealing
plugs (2)

S
6
8
10
12
16
20-32

90ZQ01
90ZQ01
90ZQ01
90ZQ01
90ZQ01
90ZQ01

19BDR05165
19BDR06165
19BDR08165
19BDR10165
19BDR12165
19BDR16165

2,5
3
4
5
6
8

90AI03
90AI03
90AI03
90AI03
90AI03
90AI04

Please check availability in current price and stock-list


For stop end screw setting adapters, see MN 2012 Tooling
For HSK sealing plugs, coolant tubes and tube spanners, see MN 2012 Tooling
225

EPB Monobloc holders HSK-A


Type 5600 Shrinkfit holders, reinforced type

HSK-A/ ISO 12164-1-A

Reinforced design with wider front and tapered body


Run-out 3 m maximum at 3xd
With coolant supply channels towards the tool (plugged)

Dimensions in mm
Taper
HSK-A100

d
mm

Part No.

6
8
10
10
10
12
12
12
16
16
16
20
20
20
25
25
25
32
32

E9306560006160
E9306560008160
E930656001090
E9306560010160
E9306560010200
E930656001295
E9306560012160
E9306560012200
E9306560016100
E9306560016160
E9306560016200
E9306560020105
E9306560020160
E9306560020200
E9306560025115
E9306560025160
E9306560025200
E9306560032115
E9306560032160

Accessories
For d

D3

D4

l1

l3

l4

l5

A1
min-max

M
mm

r
mm

Balancing

160
160
90
160
200
95
160
200
100
160
200
105
160
200
115
160
200
115
160

24
24
27
27
27
27
27
27
33
33
33
44
44
44
50
50
50
50
50

32,2
32,2
36,6
35,2
35,2
37,4
35,2
35,2
44,2
42,2
42,2
56
53,13
53,13
59,13
59,13
59,13
59,13
59,13

87,5
87,5

87,5
87,5

87,5
87,5

87,5
87,5

87,5
87,5
87,5
87,5
87,5
87,5
87,5

210
210
140
210
250
145
210
250
150
210
250
155
210
250
165
210
250
165
210

131
131
61
131
171
66
131
171
71
131
171
76
131
171
86
161
171
86
131

22
26
31
31
31
34
34
34
39
39
39
41
41
41
47
47
47
51
51

37,5
37,5
42,5
42,5
42,5
47,5
47,5
47,5
50,5
50,5
50,5
52,5
52,5
52,5
58,5
58,5
58,5
62,5
62,5

115
115

115
155

115
155

115
155

115
155
70
115
155
70
115

124-134
124-134
49-59
119-129
159-169
49-59
114-124
154-164
51-61
111-121
151-161
54-64
109-119
149-159
58-68
103-113
143-153
54-64
99-109

M5
M6
M8x1
M8x1
M8x1
M10x1
M10x1
M10x1
M12x1
M12x1
M12x1
M16x1
M16x1
M16x1
M16x1
M16x1
M16x1
M16x1
M16x1

12
12
13,5
13,5
13,5
13,5
13,5
13,5
17
17
17
22,5
22,5
22,5
26
26
26
26
26

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

Spare Parts
Kit of balancing
screws

Stop end screw (1)

Set of 10 sealing
plugs (2)

S
6
8
10
12
16
20-32

90ZQ01
90ZQ01
90ZQ01
90ZQ01
90ZQ01
90ZQ01

19BDR05165
19BDR06165
19BDR08165
19BDR10165
19BDR12165
19BDR16165

2,5
3
4
5
6
8

Please check availability in current price and stock-list


For stop end screw setting adapters, see MN 2012 Tooling
For HSK sealing plugs, coolant tubes and tube spanners, see MN 2012 Tooling
226

90AI03
90AI03
90AI03
90AI03
90AI03
90AI04

4,45
4,45
2,35
4,55
5,5
2,4
4,5
5,5
2,55
4,65
5,7
3,01
5,12
6,32
3,93
5,37
6,67
3,75
5,2

EPB Monobloc holders DIN 69871


Type 5600 Shrinkfit holders, reinforced type

DIN 69871-ADB

Reinforced design with wider front and tapered body


Run-out 3 m maximum at 3xd
With coolant supply channels towards the tool (plugged)

Dimensions in mm
Taper
DIN40 ADB

d
mm

Part No.

A*

D3

D4

l1

l3

l4

l5

A1
min-max

M
mm

6
8
10
10
12
12
16
16
20
20
25
25

E3469560006130
E3469560008130
E346956001065
E3469560010130
E346956001265
E3469560012130
E346956001665
E3469560016130
E346956002065
E3469560020130
E346956002575
E3469560025130

130
130
65
130
65
130
65
130
65
130
75
130

24
24
27
27
27
27
33
33
44
44
50
50

32,2
32,2
34,3
35,2
34,3
35,2
40,3
42,2

58
55,5
63

49,5
49,5

49,5

49,5

49,5
49,5
49,5
49,5
49,5

198,4
198,4
133,4
198,4
133,4
198,4
133,4
198,4
133,4
198,4
143,4
198,4

110,9
110,9
45,9
110,9
45,9
110,9
45,9
110,9
45,9
110,9
55,9
110,9

22
26
31
31
34
34
39
39
41
41
47
47

37,5
37,5
42,5
42,5
47,5
47,5
50,5
50,5
52,5
52,5
58,5
58,5

95
95

95

95

95

95
40
95

94-104
94-104
24-34
89-99
19-29
84-94
16-26
81-91
14-24
79-89
18-28
73-83

M5
M6
M8x1
M8x1
M10x1
M10x1
M12x1
M12x1
M16x1
M16x1
M16x1
M16x1

r
mm ** Balancing
12
12
13,5
13,5
13,5
13,5
17
17
**
22,5
**
26

1
1
1
1
1
1
1
1
1
1
1
1

1,7
1,7
1,05
1,8
1,05
1,75
1,1
1,9
1,27
2,36
1,45
2,59

* E346956001665 and E346956002065, extra-short holders requiring dedicated cooling contact bushes type 5600 extra short, see page 257.
** Holder without threaded holes for balancing screws.

Accessories
For d

Spare Parts
Kit of balancing
screws

Stop end screw (1)

Set of 10 sealing
plugs (2)

S
6
8
10
12
16
20-25

90ZQ01
90ZQ01
90ZQ01
90ZQ01
90ZQ01
90ZQ01

19BDR05165
19BDR06165
19BDR08165
19BDR10165
19BDR12165
19BDR16165

2,5
3
4
5
6
8

90AI03
90AI03
90AI03
90AI03
90AI03
90AI04

Please check availability in current price and stock-list


For stop end screw setting adapters, see MN 2012 Tooling
227

EPB Monobloc holders DIN 69871


Type 5600 Shrinkfit holders, reinforced type

DIN 69871-ADB

Reinforced design with wider front and tapered body


Run-out 3 m maximum at 3xd
With coolant supply channels towards the tool (plugged)

Dimensions in mm
Taper
DIN50 ADB

d
mm

Part No.

A*

D3

D4

l1

l3

l4

l5

A1
min-max

M
mm

r
mm

Balancing

6
8
10
10
10
12
12
12
16
16
16
20
20
20
25
25
25
32
32
32

E3471560006160
E3471560008160
E347156001080
E3471560010160
E3471560010200
E347156001280
E3471560012160
E3471560012200
E347156001680
E3471560016160
E3471560016200
E347156002080
E3471560020160
E3471560020200
E347156002590
E3471560025160
E3471560025200
E347156003290
E3471560032160
E3471560032200

160
160
80
160
200
80
160
200
80
160
200
80
160
200
90
160
200
90
160
200

24
24
27
27
27
27
27
27
33
33
33
44
44
44
50
50
50
50
50
50

32,2
32,2
36,6
35,2
35,2
36,6
35,2
35,2
42,6
42,2
42,2
53,6
53,2
53,2
61,2
59,13
59,13
61,2
59,13
59,13

79,5
79,5

79,5
79,5

79,5
79,5

79,5
79,5

79,5
79,5

79,5
79,5

79,5
79,5

261,7
261,7
181,7
261,7
301,7
181,7
301,7
301,7
181,7
261,7
301,7
181,7
261,7
301,7
191,7
261,7
301,7
191,7
261,7
301,7

140,9
140,9
60,9
140,9
180,9
60,9
180,9
180,9
60,9
140,9
180,9
60,9
140,9
180,9
70,9
140,9
180,9
70,9
140,9
180,9

22
26
31
31
31
34
34
34
39
39
39
41
41
41
47
47
47
51
51
51

37,5
37,5
42,5
42,5
42,5
47,5
47,5
47,5
50,5
50,5
50,5
52,5
52,5
52,5
58,5
58,5
58,5
62,5
62,5
62,5

125
125

125
165

125
165

125
165

125
165

125
165

125
165

124-134
124-134
39-49
119-129
159-169
34-44
114-124
154-164
31-41
111-121
151-161
29-39
109-119
149-159
33-43
103-113
143-153
29-39
99-109
139-149

M5
M6
M8x1
M8x1
M8x1
M10x1
M10x1
M10x1
M12x1
M12x1
M12x1
M16x1
M16x1
M16x1
M16x1
M16x1
M16x1
M16x1
M16x1
M16x1

12
12
13,5
13,5
13,5
13,5
13,5
13,5
17
17
17
22,5
22,5
22,5
26
26
26
26
26
26

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

* E3471 5600 2080 = Extra-short holder requiring dedicated cooling contact bushes type 5600 extra short, see page 257.

Accessories
For d

Spare Parts
Kit of balancing
screws

Stop end screw (1)

Set of 10 sealing
plugs (2)

S
6
8
10
12
16
20-32

90ZQ01
90ZQ01
90ZQ01
90ZQ01
90ZQ01
90ZQ01

19BDR05165
19BDR06165
19BDR08165
19BDR10165
19BDR12165
19BDR16165

Please check availability in current price and stock-list


For stop end screw setting adapters, see MN 2012 Tooling
228

2,5
3
4
5
6
8

90AI03
90AI03
90AI03
90AI03
90AI03
90AI04

4,85
4,85
3,0
4,95
5,8
2,95
4,95
5,75
3,05
5,1
6,0
3,26
5,6
6,67
3,67
5,87
7,02
3,5
5,7
6,85

EPB Monobloc holders BT


Type 5600 Shrinkfit holders, reinforced type

BT JIS B 6339-ADB

Reinforced design with wider front and tapered body


Run-out 3 m maximum at 3xd
With coolant supply channels towards the tool (plugged)

Dimensions in mm
Taper
BT40 ADB

d
mm

Part No.

A*

D3

D4

l1

l3

l4

l5

A1
min-max

M
mm

r
mm

Balancing

6
8
10
10
12
12
16
16
20
20
25
25

E3414560006130
E3414560008130
E341456001070
E3414560010130
E341456001270
E3414560012130
E341456001675
E3414560016130
E341456002075
E3414560020130
E341456002585
E3414560025130

130
130
70
130
70
130
75
130
75
130
85
130

24
24
27
27
27
27
33
33
44
44
50
50

32,2
32,2
33,8
35,2
33,8
35,2
40,6
42,2
51,6
53,13
59,13
63

61,5
61,5

61,5

61,5

61,5

61,5

61,5

195,4
195,4
135,4
195,4
135,4
195,4
140,4
195,4
140,4
195,4
150,4
195,4

103
103
43
103
43
103
48
103
48
103
58
103

22
26
31
31
34
34
39
39
41
41
47
51

37,5
37,5
42,5
42,5
47,5
47,5
50,5
50,5
52,5
52,5
58,5
58,5

95
95

95

95

95

95

95

94-104
94-104
29-39
89-99
24-34
84-94
26-36
81-91
24-34
79-89
28-38
73-83

M5
M6
M8x1
M8x1
M10x1
M10x1
M12x1
M12x1
M16x1
M16x1
M16x1
M16x1

12
12
13,5
13,5
13,5
13,5
17
17
22,5
22,5
26
26

1
1
1
1
1
1
1
1
1
1
1
1

2,0
2,0
1,2
2,05
1,2
2,05
1,3
2,15
1,47
2,53
1,75
2,76

* A = 70 or 75: Extra-short holders requiring dedicated cooling contact bushes type 5600 extra short, see page 257

Accessories
For d

Spare Parts
Kit of balancing
screws

Stop end screw (1)

Set of 10 sealing
plugs (2)

S
6
8
10
12
16
20-25

90ZQ01
90ZQ01
90ZQ01
90ZQ01
90ZQ01
90ZQ01

19BDR05165
19BDR06165
19BDR08165
19BDR10165
19BDR12165
19BDR16165

2,5
3
4
5
6
8

90AI03
90AI03
90AI03
90AI03
90AI03
90AI04

Please check availability in current price and stock-list


For stop end screw setting adapters, see MN 2012 Tooling
229

EPB Monobloc holders BT


Type 5600 Shrinkfit holders, reinforced type

BT JIS B 6339-ADB

Reinforced design with wider front and tapered body


Run-out 3 m maximum at 3xd
With coolant supply channels towards the tool (plugged)

Dimensions in mm
Taper
BT50 ADB

d
mm

Part No.

6
8
10
10
10
12
12
12
16
16
16
20
20
20
25
25
25
32
32
32

E3416560006160
E3416560008160
E3416560010100
E3416560010160
E3416560010200
E3416560012100
E3416560012160
E3416560012200
E3416560016100
E3416560016160
E3416560016200
E3416560020100
E3416560020160
E3416560020200
E3416560025100
E3416560025160
E3416560025200
E3416560032105
E3416560032160
E3416560032200

Accessories
For d

D3

D4

l1

l3

l4

l5

A1
min-max

M
mm

r
mm

Balancing

160
160
100
160
200
100
160
200
100
160
200
100
160
200
100
160
200
105
160
200

24
24
27
27
27
27
27
27
33
33
33
44
44
44
50
50
50
50
50
50

32,2
32,2
36,8
35,2
25,2
36,8
35,2
35,2
42,8
42,2
42,2
53,8
53,1
53,1
59,8
59,1
59,1
60,6
59,1
59,1

97,5
97,5

97,5
97,5

97,5
97,5

97,5
97,5

97,5
97,5

97,5
97,5

97,5
97,5

261,8
261,8
201,8
261,8
301,8
201,8
261,8
301,8
201,8
261,8
301,8
201,8
261,8
301,8
201,8
261,8
301,8
201,8
261,8
301,8

122
122
62
122
162
62
122
162
62
122
162
62
122
162
62
122
162
62
122
162

22
26
31
31
31
34
34
34
39
39
39
41
41
41
47
47
47
51
51
51

37,5
37,5
42,5
42,5
42,5
47,5
47,5
47,5
50,5
50,5
50,5
52,5
52,5
52,5
58,5
58,5
58,5
62,5
62,5
62,5

110
110

110
150

110
150

110
150

110
150

110
150

110
150

124-134
124-134
59-69
119-129
159-169
54-64
114-124
154-164
51-61
111-121
151-161
49-59
109-119
149-159
53-43
113-103
153-143
44-54
99-109
139-149

M5
M6
M8x1
M8x1
M8x1
M10x1
M10x1
M10x1
M12x1
M12x1
M12x1
M16x1
M16x1
M16x1
M16x1
M16x1
M16x1
M16x1
M16x1
M16x1

12
12
13,5
13,5
13,5
13,5
13,5
13,5
17
17
17
22,5
22,5
22,5
26
26
26
26
26
26

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

Spare Parts
Kit of balancing
screws

Stop end screw (1)

Set of 10 sealing
plugs (2)

S
6
8
10
12
16
20-32

90ZQ01
90ZQ01
90ZQ01
90ZQ01
90ZQ01
90ZQ01

19BDR05165
19BDR06165
19BDR08165
19BDR10165
19BDR12165
19BDR16165

Please check availability in current price and stock-list


For stop end screw setting adapters, see MN 2012 Tooling
230

2,5
3
4
5
6
8

90AI03
90AI03
90AI03
90AI03
90AI03
90AI04

6,15
6,1
4,0
6,2
7,35
3,95
6,2
7,35
4,05
6,3
7,55
4,33
6,76
8,15
4,46
7,0
8,5
4,4
6,83
8,33

EPB High precision collet chucks, EPB 5672


High precision collet chucks, EPB 5672
Type:
5672 High performance collet chuck system combining high run-out precision, high transmittable
torque and HSM suitability.
Run-out:
Maximum run-out, in relation to holders back end taper is 3 m when measured with an ER HP
collet at a gauge projection of 3xd (up to a maximum of 50mm).
Suitable collets ER HP type 5672:
The high precision collet chucks EPB 5672 require a specific range of collets ER HP type 5672, see
Additional Equipment.
The collet designation ER HP indicates that the collet type 5672 is based on the external design
of ISO 15488-B (ER), but equipped with a distinguishing plastic ring in the locking groove to avoid
confusing it with a classic ER collet that would not provide the run-out mentioned above.

Transmittable static torque to the tool shank (Nm)

Transmittable static torques when collet nuts are tightened at Max. torque.

Balancing:
Fine balanced is standard.
Norm:
No norm.
Tool shanks:
Cylindrical DIN 1835-1 Form A/ DIN 6535 Form HA.
Tool shank diameter to be similar to collets bore (no clamping capacity) and tolerance h10 maxi.
Through coolant supply:
1/ When using not sealed collets and no stop end screw, the coolant flows through the collets grooves, along the tool shank.
2/ To direct the coolant through the tool shank, two solutions are available:
sealing obtained by using a concave tapered stop end screw available as Accessories (for tool shanks without groove)
sealing obtained by using sealed collets (available as Additional equipment).
Stop end screw:
High precision collet chucks are delivered as standard without stop end screws. Stop end screws are not recommended for high spindle
speeds, e.g. over 10 000 rpm. When using a stop end screw, its tapered contact onto the tool shank can increase the tool run-out defect. Stop
end screws have to be ordered separately, see Accessories.

231

EPB High precision collet chucks, EPB 5672


High precision collet chucks, EPB 5672
Roller spanners are required to tighten and release the plain cylindrical collet nuts of EPB 5672
chucks. Standard spanners and dynamomentic spanners are available as Accessories, to order
separately.
The use of a dynamomentic spanner is recommended for collet nut tightening: reliable application of the recommended clamping torque guarantees high transmittable torque to the tool and
prevents nut or collet deformation.

Dynamomentic roller spanner, Tip/Handle

For nut releasing, it is recommended to use a standard spanner: Dynamomentic spanners handle mechanism could be damaged by possible required higher untightening torque compared to
the set torque for tightening.

Standard roller spanner

Recommended tightening torque for the collet nut

Collet chuck size


HP 16R
HP 16

HP 25

HP 32

Capacity d mm

Recommended
tightening torque*

1
1,5-3,5
4-10
1
1,5-3,5
4-10
2-3
3,5-6,5
7-10
10,5-16
2-3
3,5-6,5
7-15,5
16-20

10 Nm
15-20 Nm
25-30 Nm
10 Nm
25-30 Nm
50-55 Nm
25-30 Nm
35-40 Nm
55-60 Nm
80-90 Nm
30-35 Nm
55-60 Nm
110-120 Nm
130-140 Nm

* Suitable roller spanner, standard and dynamomentic types are available as Accessories, see Product pages.

High precision type clamping system Max RPM

Collet chuck size


HP 16R
HP 16
HP 25
HP 32

Capacity d mm

HP type clamping
system
Max RPM*

1-10
1-10
2-16
2-20

50 000
60 000
42 000
30 000

* The maximum RPM for holders equipped with this clamping system is often restricted by the holders back-end taper type and size.
Operating instructions: To ensure optimal use of the high precision collet chucks, the detailed operating instructions delivered with the holder
must be respected.

232

EPB Monobloc holders HSK-A


Type 5672 High precision collet chucks, EPB 5672

HSK-A/ ISO 12162-1-A

Run-out 3 m maximum at 3xd


High transmittable torque
High RPM suitable

Dimensions in mm
Taper
HSK-A40
HSK-A63

HSK-A100

Capacity d
mm

Part No.

Chuck &
Collet Size

D1

l1

A1
min-max*

**

Balancing

1-10

E930256721660

HP 16

60

30

30

80

40

-30

**

0,36

1-10
1-10
1-10
1-10
2-16
2-16
2-16
2-20
2-20
2-20

E930456721660
E9304567216100
E9304567216130
E9304567216160
E9304567225100
E9304567225130
E9304567225160
E9304567232100
E9304567232130
E9304567232160

HP 16
HP 16
HP 16
HP 16
HP 25
HP 25
HP 25
HP 32
HP 32
HP 32

60
100
130
160
100
130
160
100
130
160

30
30
30
30
40
40
40
50
50
50

30
30
30
30
40
40
40
50
50
50

92
132
162
192
132
162
192
132
162
192

34
74
104
134
74
104
134
74
104
134

-30
55-70
85-100
115-130
48-62
65-92
95-122
51-52
66-82
96-112

**

1
1
1
1
1
1
1
1
1
1

0,77
0,96
1,11
1,26
1,16
1,42
1,69
1,42
1,84
2,27

2-16
2-20
2-20

E9306567225160
E9306567232100
E9306567232160

HP 25
HP 32
HP 32

160
100
160

40
50
50

40
50
50

210
150
210

131
71
131

95-122
51-52
96-112

1
1
1

2,99
2,74
3,55

For ER HP collets type 5672, see pages 240-242.


* A1 when using a stop end screw. ** Chuck without thread for stop end screw.

Accessories
For size

Spare Parts
Standard roller
spanner

Stop end screw***

Dynamomentic roller spanner****, Handle/ Tip

S
HP 16
HP 25
HP 32

03B567216
03B567225
03B567232

19B58711
19B58718
19B58722

3
3
3

Collet nut (1)

Torque cap.
03DYD010100
03DYD020200
03DYD020200

10-100 Nm
20-200 Nm
20-200 Nm

03EF567216
03EF567225
03EF567232

08B567216
08B567225
08B567232

30
40
50

Please check availability in current price and stock-list


*** When using a stop end screw, its tapered contact onto the tool shank can increase the tool run-out defect
**** For tightening torques, see Guide pages
233

EPB Monobloc holders HSK-E


Type 5672 High precision collet chucks, EPB 5672

HSK-E (with thread for coolant tube*****)

Run-out 3 m maximum at 3xd


High transmittable torque
High RPM suitable

Dimensions in mm
Taper
HSK-E25
HSK-E32
HSK-E40

HSK-E50

Capacity d
mm

Part No.

Chuck &
Collet Size

D1

l1

A1
min-max*

**

Balancing

1-10

E934056721655R

HP 16R

55

24

24

68

45

-27,5

**

0,14

1-10

E934156721660R

HP 16R

60

24

24

76

40

-32,5

**

0,24

1-10
1-10
2-16

E934256721660
E9342567216120
E934256722570

HP 16
HP 16
HP 25

60
120
70

30
30
40

30
30
40

80
140
90

40
100
50

-30
75-90
-32

**

1
1
1

0,36
0,67
0,47

1-10
1-10
2-16

E934356721660
E9343567216120
E934356722570

HP 16
HP 16
HP 25

60
120
70

30
30
40

30
30
40

85
145
95

34
94
44

-30
75-90
-32

**

1
1
1

0,54
0,83
0,67

**

**

For ER HP collets type 5672, see pages 240-242. Chuck size HP 16R use the collet size ER HP 16.
* A1 when using a stop end screw. ** Chuck without thread for stop end screw.

Accessories
For size

Spare Parts
Standard roller
spanner

Stop end screw***

Dynamomentic roller spanner****, Handle/ Tip

S
HP 16R
HP 16
HP 25

03B567216R
03B567216
03B567225

19B58711
19B58711
19B58718

3
3
3

Collet nut (1)

Torque cap.
03DYD010100
03DYD020100
03DYD020200

10-100 Nm
20-200 Nm
20-200 Nm

03EF567216R
03EF567216
03EF567225

08B567216R
08B567216
08B567225

Please check availability in current price and stock-list


*** When using a stop end screw, its tapered contact onto the tool shank can increase the tool run-out defect. **** For tightening torques, see Guide pages
***** For HSK sealing plugs, coolant tubes and tube spanners, see MN 2012 Tooling or Holemaking
234

24
30
40

EPB Monobloc holders DIN 69871


Type 5672 High precision collet chucks, EPB 5672

DIN 69871-ADB

Run-out 3 m maximum at 3xd


High transmittable torque
High RPM suitable

Dimensions in mm
Taper
DIN40 ADB

DIN50 ADB

Capacity d
mm

Part No.

Chuck &
Collet Size

D1

l1

A1
min-max*

Balancing

1-10
1-10
2-16
2-16
2-20

E346956721670
E3469567216130
E346956722570
E3469567225160
E346956723270

HP 16
HP 16
HP 25
HP 25
HP 32

70
130
70
160
70

30
30
40
40
50

30
30
40
40
50

138,4
198,4
138,4
228,4
138,4

50,9
110,9
50,9
140,9
50,9

25-40
85-100
16-32
95-122
16-22

1
1
1
1
1

1,0
1,28
1,1
1,86
1,24

2-16
2-20

E347156722580
E347156723280

HP 25
HP 32

80
80

40
50

40
50

181,75
181,75

60,9
60,9

15-42
16-32

1
1

2,96
3,15

For ER HP collets type 5672, see pages 240-242


* A1 when using a stop end screw

Accessories
For size

Spare Parts
Standard roller
spanner

Stop end screw**

Dynamomentic roller spanner***, Handle/ Tip

S
HP 16
HP 25
HP 32

03B567216
03B567225
03B567232

19B58711
19B58718
19B58722

3
3
3

Collet nut (1)

Torque cap.
03DYD010100
03DYD020200
03DYD020200

10-100 Nm
20-200 Nm
20-200 Nm

03EF567216
03EF567225
03EF567232

08B567216
08B567225
08B567232

30
40
50

Please check availability in current price and stock-list


** When using a stop end screw, its tapered contact onto the tool shank can increase the tool run-out defect
*** For tightening torques, see Guide pages
235

EPB Monobloc holders BT


Type 5672 High precision collet chucks, EPB 5672

BT JIS B 6339-ADB

Run-out 3 m maximum at 3xd


High transmittable torque
High RPM suitable

Dimensions in mm
Taper
BT40 ADB

BT50 ADB

Capacity d
mm

Part No.

Chuck &
Collet Size

D1

l1

A1
min-max*

Balancing

1-10
1-10
2-16
2-16
2-20

E341456721670
E3414567216160
E341456722570
E3414567225160
E341456723270

HP 16
HP 16
HP 25
HP 25
HP 32

70
160
70
160
70

30
30
40
40
50

30
30
40
40
50

135,4
225,4
135,4
225,4
135,4

43
133
43
133
43

25-40
115-130
16-32
95-122
15-22

1
1
1
1
1

1,12
1,55
1,19
1,96
1,29

2-16
2-20

E3416567225100
E3416567232100

HP 25
HP 32

100
100

40
50

40
50

201,8
201,8

62
62

35-62
36-52

1
1

3,93
4,12

For ER HP collets type 5672, see pages 240-242


* A1 when using a stop end screw

Accessories
For size

Spare Parts
Standard roller
spanner

Stop end screw**

Dynamomentic roller spanner***, Handle/ Tip

S
HP 16
HP 25
HP 32

03B567216
03B567225
03B567232

19B58711
19B58718
19B58722

3
3
3

Torque cap.
03DYD010100
03DYD020200
03DYD020200

10-100 Nm
20-200 Nm
20-200 Nm

Please check availability in current price and stock-list


** When using a stop end screw, its tapered contact onto the tool shank can increase the tool run-out defect
*** For tightening torques, see Guide pages
236

Collet nut (1)

03EF567216
03EF567225
03EF567232

08B567216
08B567225
08B567232

30
40
50

EPB Graflex tool holders


Type 5672 High precision collet chucks, EPB 5672

Dimensions in mm
Graflex size
G5
G6

Capacity d
mm

Part No.

Chuck &
Collet Size

D1

l1

A1
min-max*

Balancing

2-16

BM05056722560

HP 25

60

40

40

90

40

17-22

0,62

2-20

BM06056723270

HP 32

70

50

50

110

44

15-22

1,22

For ER HP collets type 5672, see pages 240-242


* A1 when using a stop end screw

Accessories
For size

Spare Parts
Standard roller
spanner

Stop end screw**

Dynamomentic roller spanner***, Handle/ Tip

S
HP 25
HP 32

03B567225
03B567232

19B58718
19B58722

3
3

Collet nut (1)

Torque cap.
03DYD020200
03DYD020200

20-200 Nm
20-200 Nm

03EF567225
03EF567232

08B567225
08B567232

40
50

Please check availability in current price and stock-list


** When using a stop end screw, its tapered contact onto the tool shank can increase the tool run-out defect
*** For tightening torques, see Guide pages
237

EPB Seco-Capto tool holders


Type 5672 High precision collet chucks, EPB 5672

Dimensions in mm
Seco-Capto
shank
C3
C4
C5
C6
C8

Capacity d
mm

Part No.

Chuck &
Collet Size

D1

l1

A1
min-max*

**

Balancing

1-10
1-10

C3-391.5672-16045R
C3-391.5672-16060

HP 16R
HP 16

45
60

24
30

24
30

64
79

27
42

-17,5
20-30

**

1
1

0,18
0,3

1-10
1-10

C4-391.5672-16045R
C4-391.5672-16060

HP 16
HP 16

45
60

24
30

24
30

69
84

22
37

-17,5
20-30

**

1
1

0,31
0,42

1-10
2-16

C5-391.5672-16065
C5-391.5672-25085

HP 16
HP 25

65
85

30
40

30
40

95
115

42
62

23-35
41-47

1
1

0,64
0,88

1-10
2-16

C6-391.5672-16075
C6-391.5672-25090

HP 16
HP 25

75
90

30
40

30
40

113
128

50
65

30-45
40-52

1
1

1,03
1,25

2-16
2-20

C8-391.5672-25100
C8-391.5672-32100

HP 25
HP 32

100
100

40
50

40
50

148
148

67
67

40-62
36-52

1
1

2,28
2,52

For ER HP collets type 5672, see pages 240-242. Chuck size HP 16R use the collet size ER HP 16
* A1 when using a stop end screw. ** Chuck without thread for stop end screw

Accessories
For size

Spare Parts
Standard roller
spanner

Stop end screw***

Dynamomentic roller spanner****, Handle/ Tip

S
HP 16R
HP 16
HP 25
HP 32

03B567216R
03B567216
03B567225
03B567232

19B58711
19B58711
19B58718
19B58722

3
3
3
3

Torque cap.
03DYD010100
03DYD020100
03DYD020200
03DYD020200

10-100 Nm
20-200 Nm
20-200 Nm
20-200 Nm

Please check availability in current price and stock-list


*** When using a stop end screw, its tapered contact onto the tool shank can increase the tool run-out defect
**** For tightening torques, see Guide pages
238

Collet nut (1)

03EF567216R
03EF567216
03EF567225
03EF567232

08B567216R
08B567216
08B567225
08B567232

24
30
40
50

EPB ER HP collets, type 5672


ER HP collets, type 5672 for collet chucks EPB 5672
Collet taper angle: = 16

Run-out:
Maximum run-out is 3 m (up to a maximum of 50mm) when measured at a gauge projection of 3 x
d in relation to the external taper of the high precision collet chuck type 5672.
The collet designation ER HP indicates that the collet type 5672 is based on the external design
of ISO 15488-B (ER), but equipped with a distinguishing plastic ring in the locking groove to avoid
confusing it with a classic ER collet that would not provide the run-out mentioned above.
Tool shanks:
Tool shank diameter to be similar to collets bore (no clamping capacity) and tolerance h10 max.
Range:
A selection of ER HP collets type 5672, not sealed and sealed, in most current diameters is available as standard, as listed on pages 240-242.
As shown below, further diameters are available on request, please enquire.

Not sealed

Sealed

Collet size

From (mm)

To (mm)

steps (mm)

From (mm)

To (mm)

ER HP 16*

1
2
11
2

10
10
16
20

0,5
0,5
0,5
0,5

10

16

20

ER HP 25
ER HP 32

steps (mm)

* The collet size ER HP 16 is suitable for both chuck sizes HP 16R and HP 16.

239

EPB Additional equipment


Type 5672 ER HP collets, not sealed

Run-out 3 m maximum at 3xd when assembled on a HP


collet chuck, EPB 5672.
Nominal clamping diameter only (no clamping range).
Tool shank tolerance h10 maximum.

For chuck
Capacity mm
1-10

Dimensions in mm
Size
HP 16
HP 16
HP 16
HP 16
HP 16
HP 16
HP 16
HP 16
HP 16
HP 16
HP 16
HP 16
HP 16
HP 16
HP 16
HP 16
HP 16
HP 16
HP 16

Part No.
56721601
567216015
56721602
567216025
56721603
567216035
56721604
567216045
56721605
567216055
56721606
567216065
56721607
567216075
56721608
567216085
56721609
567216095
56721610

Please check availability in current price and stock-list

240

Collet bore

1,0
1,5
2,0
2,5
3,0
3,5
4,0
4,5
5,0
5,5
6,0
6,5
7,0
7,5
8,0
8,5
9,0
9,5
10,0

17,0
17,0
17,0
17,0
17,0
17,0
17,0
17,0
17,0
17,0
17,0
17,0
17,0
17,0
17,0
17,0
17,0
17,0
17,0

27,0
27,0
27,0
27,0
27,0
27,0
27,0
27,0
27,0
27,0
27,0
27,0
27,0
27,0
27,0
27,0
27,0
27,0
27,0

EPB Additional equipment


Type 5672 ER HP collets, not sealed
For chuck
Capacity mm
2-16

2-20

Dimensions in mm
Size

Part No.

Collet bore

HP 25
HP 25
HP 25
HP 25
HP 25
HP 25
HP 25
HP 25
HP 25
HP 25
HP 25
HP 25
HP 25
HP 25
HP 25
HP 25
HP 25
HP 25
HP 25
HP 25
HP 25
HP 25
HP 25

56722502
567225025
56722503
567225035
56722504
567225045
56722505
567225055
56722506
567225065
56722507
567225075
56722508
567225085
56722509
567225095
56722510
56722511
56722512
56722513
56722514
56722515
56722516

2,0
2,5
3,0
3,5
4,0
4,5
5,0
5,5
6,0
6,5
7,0
7,5
8,0
8,5
9,0
9,5
10,0
11,0
12,0
13,0
14,0
1,5
1,6

26,0
26,0
26,0
26,0
26,0
26,0
26,0
26,0
26,0
26,0
26,0
26,0
26,0
26,0
26,0
26,0
26,0
26,0
26,0
26,0
26,0
26,0
26,0

34,0
34,0
34,0
34,0
34,0
34,0
34,0
34,0
34,0
34,0
34,0
34,0
34,0
34,0
34,0
34,0
34,0
34,0
34,0
34,0
34,0
34,0
34,0

HP 32
HP 32
HP 32
HP 32
HP 32
HP 32
HP 32
HP 32
HP 32
HP 32
HP 32
HP 32
HP 32
HP 32
HP 32
HP 32
HP 32
HP 32
HP 32

56723202
56723203
56723204
56723205
56723206
56723207
56723208
56723209
56723210
56723211
56723212
56723213
56723214
56723215
56723216
56723217
56723218
56723219
56723220

2,0
3,0
4,0
5,0
6,0
7,0
8,0
9,0
10,0
11,0
12,0
13,0
14,0
15,0
16,0
17,0
18,0
19,0
20,0

33,0
33,0
33,0
33,0
33,0
33,0
33,0
33,0
33,0
33,0
33,0
33,0
33,0
33,0
33,0
33,0
33,0
33,0
33,0

40,0
40,0
40,0
40,0
40,0
40,0
40,0
40,0
40,0
40,0
40,0
40,0
40,0
40,0
40,0
40,0
40,0
40,0
40,0

Please check availability in current price and stock-list

241

EPB Additional equipment


Type 5672 ER HP collets, sealed

Run-out 3 m maximum at 3xd when assembled on a HP


collet chuck, EPB 5672
Nominal clamping diameter only (no clamping range)
Tool shank tolerance h10 maximum

For chuck
Capacity mm
3-10

Dimensions in mm
Size

Part No.

Collet bore

HP 16
HP 16
HP 16
HP 16
HP 16
HP 16
HP 16
HP 16

5672S1603
5672S1604
5672S1605
5672S1606
5672S1607
5672S1608
5672S1609
5672S1610

3,0
4,0
5,0
6,0
7,0
8,0
9,0
10,0

17,0
17,0
17,0
17,0
17,0
17,0
17,0
17,0

27,0
27,0
27,0
27,0
27,0
27,0
27,0
27,0

HP 25
HP 25
HP 25
HP 25
HP 25
HP 25
HP 25
HP 25
HP 25
HP 25
HP 25
HP 25
HP 25
HP 25

5672S2503
5672S2504
5672S2505
5672S2506
5672S2507
5672S2508
5672S2509
5672S2510
5672S2511
5672S2512
5672S2513
5672S2514
5672S2515
5672S2516

3,0
4,0
5,0
6,0
7,0
8,0
9,0
10,0
11,0
12,0
13,0
14,0
15,0
16,0

26,0
26,0
26,0
26,0
26,0
26,0
26,0
26,0
26,0
26,0
26,0
26,0
26,0
26,0

34,0
34,0
34,0
34,0
34,0
34,0
34,0
34,0
34,0
34,0
34,0
34,0
34,0
34,0

HP 32
5672S3203
HP 32
5672S3204
HP 32
5672S3205
HP 32
5672S3206
HP 32
5672S3207
HP 32
5672S3208
HP 32
5672S3209
HP 32
5672S3210
HP 32
5672S3211
HP 32
5672S3212
HP 32
5672S3213
HP 32
5672S3214
HP 32
5672S3215
HP 32
5672S3216
HP 32
5672S3217
HP 32
5672S3218
HP 32
5672S3219
HP 32
5672S3220
Please check availability in current price and stock-list

3,0
4,0
5,0
6,0
7,0
8,0
9,0
10,0
11,0
12,0
13,0
14,0
15,0
16,0
17,0
18,0
19,0
20,0

33,0
33,0
33,0
33,0
33,0
33,0
33,0
33,0
33,0
33,0
33,0
33,0
33,0
33,0
33,0
33,0
33,0
33,0

40,0
40,0
40,0
40,0
40,0
40,0
40,0
40,0
40,0
40,0
40,0
40,0
40,0
40,0
40,0
40,0
40,0
40,0

3-16

3-20

242

EPB Shrinkfit devices Guide


Range overview
Easyshrink 15 : compact Shrinkfit device
Induction heating and air cooling in compact design.

ZFM08IN

Packs Easyshrink 20 : Three new Shrinkfit packs resulting from efficient combinations of previous Easyshrink 20 modules replace these
previous individual modules.
Only one part number to order a selected pack, always including heating, cooling (air and/or water) and shrink depth setting (with or without
height measuring) features.

ZFM07IN10

ZFM07IN20

ZFM07IN30

243

EPB Shrinkfit devices Guide


Common heating features of Easyshrink 15 and Packs Easyshrink 20
Induction heating with shrink grip and shrink release capacity 3 to 32 mm for carbide and heavy
metal, 6 to 32 mm for steel and HSS. Induction heating achieves shrink grip and shrink release in a
few seconds.
2 heating modes: Automatic or programming

Automatic: user starts the cycle on the control panel, no need to select any diameter or
holder type; the required heating cycle is automatically calculated by a holder recognition
system. Heating cycle stop is automatic.

Programming: allows the programming of 30 specific heating times, when required e.g. for
special holders. Start the selected cycle on the control panel. Heating cycle stop is automatic.

Easyshrink 15
Compact Shrinkfit device. Supports carrying Shrinkfit holders can be slid from station to station (1
heating and 2 ventilator fans air cooling stations), operator doesnt touch hot spots. Cooling made
in idle time, approx. 3 minutes with finned cooling tubes or 8 minutes with cooling cones. Plate
made from hard anodized aluminium allowing smooth sliding. The universal sliding support(s) can
be equipped with interchangeable support rings in order to carry any kind of Shrinkfit holder. The
cooling cone(s) direct the air flow towards holders front end, for faster cooling.
Delivery content:
Device is delivered with:
5 Standard (full set) heat focusing stoppers for 3 to 32 mm.
1 Universal sliding support.
1 Support ring for HSK63-A/C/E & HSK80-B/D/F holders.
1 Air cooling cone.
A pair of gloves.
Operating instructions.
Connections:
AC 3x400V + PE/ 16 A/ 50-60Hz. 3 meter cable is supplied.

Accessories and Spare parts for Easyshrink 15


Only a few accessories related to the Shrinkfit holders used have to be ordered separately.
Required Easyshrink 15 accessories:
Only one support ring for HSK63-A/C/E & HSK80-B/D/F is in the delivery content: In order to carry
different Shrinkfit holders types (SA, HSK, Seco-Capto), please order more support rings.
Optional Easyshrink 15 accessories:
More universal sliding supports will provide idle cooling cycles: e.g. with 3 sliding supports, all 3
devices stations can be operated simultaneously.
More cooling cones may be useful when several sliding supports are in use.
When required, 5 interchangeable split heat focusing stoppers for tools with a larger head than
shank, and a fitting ring, are available as Accessories.
Other optional accessories:
Several items can be added to the Easyshrink 15 device operation: - E.g. finned cooling tubes
(ZFAR02C), or the refrigerated cooling bells water cooler (ZFM07RE1).
See Accessories and spare parts pages.

244

EPB Shrinkfit devices Guide


Packs Easyshrink 20 : N1, 2, 3
Easy to order, easy to use: Only one part number to order a selected pack, always including heating, cooling (air and/or water) and shrink
depth setting (with or without height measuring) features.

Pack Easyshrink 20 N1, ZFM07IN10


A complete set with induction heating, 1 operating + shrink depth setting station and 2 cooling stations.

Pack Easyshrink 20 N2, ZFM07IN20


A complete set with induction heating, rotary plate of 3 operating + shrink depth setting +
cooling stations.

Pack Easyshrink 20 N3, ZFM07IN30


A complete set with induction heating, rotary plate of 3 operating + shrink depth setting +
cooling stations, height measuring and a refrigerated cooling bells water cooler.

Delivery content:
All Packs are delivered with:
A pair of gloves.
Five standard (full set) heat focusing stoppers for 3 to 32 mm, their storage rack and adapter.
Note: When required, 5 split heat focusing stoppers for tools with a larger head than shank are available as Accessories.
A set of 4 standard stop rods in a rack.
Operating instructions are supplied.
Additonal in Packs N1 and 2:
Two cooling cones
Connections:
All Packs:
AC 3x400V + PE/ 16 A/ 50-60Hz/ Differential breaker 30 mA. 3 metre cable is supplied. Air 3 to 6 bar/ pipe internal 7 mm required (for heating system).
AC 1x230V + PE/5A/50-60Hz, cable with a DE/FR electrical plug is supplied (for air cooling).
Additional for Pack N3 :
AC 1x230V + PE/5A/50-60Hz, cable with a DE/FR electrical plug is supplied (for refrigerated water cooler).

245

EPB Shrinkfit devices Guide


Packs Easyshrink 20 : N1, 2, 3
Accessories and Spare parts for Packs Easyshrink 20
Only a few accessories related to the Shrinkfit holders used have to be ordered separately.
For shrink grip and shrink release operating:
Required at minimum: 1 finned support per type of Shrinkfit holder taper.
For air cooling:
Required at minimum: 1 finned support or 1 support ring per type of Shrinkfit holder taper. More supports and rings allow up to 3 simultaneous
stations equipment.
For shrink depth setting:
Packs are delivered with a set of 4 standard stop rods with 4,2 mm front end for Shrinkfit holders 6 mm and above.
A set of 4 thin stop rods with 2,5 mm front end for Shrinkfit holders 3 to 5 mm is available as accessories.
See also depth comparators, depth rulers and stop end screw setting adapters available as accessories.
For height measuring of Pack Easyshrink 20 N3:
Required at minimum: 1 tool supporting sleeve for stop rod per of tool shank bore.
For water cooler of Pack Easyshrink 20 N3:
Required at minimum: 1 contact bush per size of Shrinkfit holder front end.
More contact bushes allow simultaneous cooling of up to 2 holders.
See Easyshrink Accessories and Spare parts pages.

246

EPB Shrinkfit devices Guide


Common and dedicated features of Packs Easyshrink 20
Heating features
See previous Common heating features of Easyshrink 15 and Packs Easyshrink 20

Bearing features
Operating stations hold the finned support with tool holder during the heating and cooling cycles.
Pack N 1 has one operating station with height setting.
In Packs N2 and 3, all three stations of the rotary plate are operating, shrink depth setting and
cooling stations.

Air cooling features


Ventilator fans stream air through the finned support, towards the finned cooling tube fitted onto the
tool holder front end or towards the cooling cone fitted onto finned supports: cooling time approx. 3
minutes with finned supports, approx. 7 minutes with cooling cones.
Pack N1 has 2 cooling stations.
In Packs N2 and 3, all three stations are cooling stations. The rotary plate prevents the user having any contact with hot holders: by a simple plate rotation, each station switches from the heating
position to a cooling position. Each station is equipped with an LED indicator which switches on
automatically when the table is rotated into a cooling position (timing approx. 3 min).
Note : the refrigerated cooling bells water cooler of Pack N3 achieves shorter cooling times, see
specific description.

Shrink depth setting features


The fittings consist of a stop rod adjusting system, with a setting wheel (adjusting range of the fitted
stop rod is 60 mm) and a set of stop rods.
Pack N 1 has one operating station with shrink depth setting.
In Packs N2 and 3, all three stations of the rotary plate have shrink depth setting.
Shrink depth setting instructions
A required stop rod is fitted into the shrink depth setting system, and adjusted by the setting wheel
to the required Shrinkfit depth. A depth comparator or ruler (available as accessories) is used to
control the stop rod front end position in reference to the holders front face. The tool shank will
bear onto the stop rod front end when fitted into the holder during the shrink grip cycle. The stop rod
can also be used during the shrink release cycle to push a broken tool out from the holder.
Note: Stop rod used in combination with the height measuring of Pack N3, allows the tools gauge
length setting. Stop rod used in Packs N1 and 2 allows only the shrink depth setting.

Height measuring features (of Pack Easyshrink 20 N3)


The height measuring fittings include:

A fine adjustment of the sliding support using a height adjustment setting wheel.

A digital rule to control the sliding support /comparator position (0,01 mm display).

A comparator (0,01 mm) fixed onto the inductor sliding support.

Height measuring instructions:


Precise cutting edge gauge length can be achieved when the stop rod position is set taking into
account the actual tool to be shrink gripped: therefore, the shrink depth setting fittings (stop rod
adjustment with a setting wheel) have to be used in combination with the height measuring fittings
(depth comparator or depth rulers, fine adjustment setting wheel, digital rule with display, set of
standard stop rods). The tool shank has to be located onto the stop rod front end, in order to adjust
the stop rod until the cutter front end reaches the required position controlled by the digital rule and
comparator. Gauge length precision 0,05 mm is possible.

247

EPB Shrinkfit devices Guide


Easyshrink refrigerated cooling bells water cooler
Note: a refrigerated cooling bells water cooler is part of Pack Easyshrink 20 N3. It can be
added to the Easyshrink 15 device as well as to the Packs Easyshrink 20 N 1 and 2.
The cooler includes a refrigeration unit and a support unit for cooling bells and contact bushes. Two
aluminium bells are cooled by refrigerated water and placed over contact bushes onto the front end
of the holder, cooling time approx. 1 minute. There are 2 storing rests for the bells and 6 storage
locations for contact bushes.
Note: If needed, one storage station can be created by the user on the body, by moving the storing
rests towards the column (1 more holder placed on support rings can then be cooled by the two
bells). The refrigeration unit can be stored under or to one side of the device. Operating with tap
water, to be changed at minimum every 6 months.
Operating instructions are supplied.

Accessories: Contact bushes for cooling bells


The bushes in contact with the holder front end disperse heat towards the refrigerated cooling bell.
Select the suitable contact bushes available as accessories to be ordered separately, see Accessories for Easyshrink.
Required at minimum: 1 contact bush per size of Shrinkfit holder front end.
More contact bushes allow simultaneous cooling of up to 2 holders.
Connections:
AC 1x230V + PE/5A/50-60Hz, cable with a DE/FR electrical plug is supplied.

248

EPB Shrinkfit devices Guide


Accessories for Easyshrink 15 and Packs Easyshrink 20
Finned supports (A)
Required to provide positioning of the tool holder onto the support module (corner plate or box)
during heating and cooling. Designed to let air stream towards the finned cooling tube or cooling
cone. Select the suitable sizes for HSK, SA, DIN, JIS-BT, ANSI or Seco-Capto holder tapers, see
Product pages.

Finned cooling tubes (B)


Fins in contact with the holders front end offer a large surface area for fast heat dispersal; cooling
time approx. 3 minutes. Select the suitable tube sizes for type 5600 or 5603 Shrinkfit holders.

(B)

Air cooling cone (C)

(C)

The cone is a simple solution to direct the air stream towards the holders front end (instead of using finned cooling tubes); cooling time is approx. 7 minutes. The unique cone (Part No. ZFAR03C)
fits all holders.The cone fits directly onto stations of support boxes.

(E)

Support ring (E)


Note: Support rings are suitable for the two cooling stations of the three-station support boxes,
the storage stations of the refrigerated water cooling bells unit, as an economical means of direct
holder bearing, instead of using finned supports. Select the suitable support rings for HSK, DIN,
JIS-BT, ANSI or Seco-Capto holder tapers.

Sets of stop rods (G)+(H)

(G)

(H)

Stop rods are required in conjunction with the shrink depth setting fittings.
Packs Easyshrink 20 are delivered with a set of 4 standard stop rods with 4,2 mm front end for
Shrinkfit holders 6 mm and above.
A set of 4 thin stop rods with 2,5 mm front end for Shrinkfit holders 3 to 5 mm is available as
accessories.

Tool supporting sleeves for stop rods (for Packs Easyshrink 20 N3 only)
These sleeves can be used for locating the cutter onto the stop rod, to free both hands, when using
the direct tool height measuring. Select the suitable sleeve diameters in regard to the tool shank
diameters:
Type 05RS5600 sleeves are for tool shanks (d2) 6 to 32 mm and for current standard stop rods
(d1) 4,2 mm.
Type 05RS5800 sleeves are for tool shanks (d2) 3, 4 or 5 mm and slim stop rods (d1) 2,5 mm.

d2

d1

249

EPB Shrinkfit devices Guide


Depth comparator for Shrinkfit depth setting
Part No. Z847031. User friendly measuring accessory, to set stop rods position for reliable Shrinkfit
depth on Packs EasyShrink 20. The distance between stop rods front and holders front face is
directly readable on the comparator. Depth capacity 25 to 75 mm, comparator resolution 0.010 mm.
Comparators delivery content includes two comparator stylus ( 8 mm and slim 5 mm) and a
magnetic storage sleeve also used for calibrating.
When using a stop end screw, the depth comparator allows also to measure the stop screw position.

Depth rulers for Shrinkfit depth setting


A depth ruler is an economic alternative to the depth comparator, enabling easy setting of the stop
rods on Packs Easyshrink 20 according to a required Shrinkfit depth. The distance between stop
rods front and holders face is directly readable on the ruler.
Depth ruler size 1 ( 2,5 mm) for Shrinkfit holders dia. 3 to 5 mm, depth capacity 10 to 35 mm:
Part No. ZFCM07IN282.
Depth ruler size 2 ( 5 mm) for Shrinkfit holders dia. 6 to 32 mm, depth capacity 20 to 75 mm: Part
No.ZFCM07IN254.
Note: Depth comparator and depth rulers can also be used to check the Shrinkfit depth
when using the stop end screw of type 5600 or 5603 Shrinkfit holders: stop screws are
mainly used with Easyshrink 15 (stop screws are also possible with Packs Easyshrink
20, instead using the stop rods).

Stop end screw setting adapters with hexagonal back-end


Stop end screw setting adapters type 05R5600 have hexagonal sizes suitable for stop end screws
of current Shrinkfit holders type 5600 or 5603.
The adapter bore is oversized in relation to the cutting tool shank, and the adapter shank is
undersized to the Shrinkfit holder bore. The tool is placed into the adapter. The hexagonal nose
on adapters back end engages the stop end screw to set it until the cutter front end reaches the
required position, taking into account the adapters length from the bottom of the bore to the back
end of the shank (L = 80 mm).
Available for tool shanks 6 to 32 mm.
When using Packs Easyshrink 20 stop rod setting features, there is no need for a stop end screw,
nor a stop end screw setting adapter with hexagonal back-end. Using stop rods instead of stop end
screws eliminates the risks of vibrations (unbalance caused by a loose screw).

250

EPB Shrinkfit devices


Easyshrink 15, heating and air cooling device

Capacity, tool shank


mm

Induction heating
1 operating + cooling station
1 cooling station

Part No.

Carbide/
Heavy metal

ZFM08IN

3-32

Dimensions in mm

Steel/ HSS

Shrinking
time,
approx.

Width

Depth

Height

6-32

10 sec.

830

410

910

45,0

Pack Easyshrink 20, No 1

Capacity, tool shank


mm
Part No.
Induction heating
1 operating + shrink depth setting
station
2 cooling stations

ZFM07IN10

Carbide/
Heavy metal
3-32

Dimensions in mm

Steel/ HSS

Shrinking
time,
approx.

Width

Depth

Height

6-32

10 sec.

688

570

960

60,0

251

EPB Shrinkfit devices


Pack Easyshrink 20, No 2

Capacity, tool shank


mm
Part No.
Induction heating
Rotary plate of 3 operating + shrink
depth setting + cooling stations

ZFM07IN20

Carbide/
Heavy metal
3-32

Dimensions in mm

Steel/ HSS

Shrinking
time,
approx.

Width

Depth

Height

6-32

10 sec.

759

570

960

65,0

Pack Easyshrink 20, No 3

Capacity, tool shank


mm
Part No.
Induction heating
Rotary plate of 3 operating + shrink
depth setting + cooling stations
Height measuring
Refrigerated cooling bells water
cooler

252

ZFM07IN30

Carbide/
Heavy metal
3-32

Dimensions in mm

Steel/ HSS

Shrinking
time,
approx.

Width

Depth

Height

6-32

10 sec.

1084

570

960

126,0

EPB Shrinkfit devices


Easyshrink refrigerated cooling bells water cooler

Part No.
Refrigeration unit
Support unit

ZFM07RE1

Dimensions in mm

Cooling Bells
Qty.

Cooling
time
approx.

Width

Depth

Height

1 min

325

507

762

60,0

Contact bushes are required, see page 257


This fast cooling equipment can be added onto Easyshrink 15 or Packs Easyshrink No1 & No2; it is part of Pack Easyshrink 20 No3

253

EPB Shrinkfit devices


Accessories and spare parts for Easyshrink 15 and Easyshrink 20 Packs, induction heating
Group 1
Heat focusing stopper for tools with a larger head*
(pairs of half plates ZFCE... and ring ZFCM...)

Group 2
Heat focusing stopper

Group 3
Pair of protective gloves

For Easyshrink
Group
1

Part No.

15

Packs
20

For tool shank


mm

d3
mm

ZFCE2521
ZFCE2522
ZFCE2523
ZFCE2524
ZFCE2525
ZFCM08IN000

[
[
[
[
[
[

[
[
[
[
[
[

3-6
8-14
16-18
20-25
32

6,5
15
20
27
34

0,25
0,25
0,21
0,18
0,16
0,04

ZFAT08C01
ZFAT08C02
ZFAT08C03
ZFAT08C04
ZFAT08C05

]
]
]
]
]

]
]
]
]
]

3-6
8-14
16-18
20-25
32

6,5
15
20
27
34

0,29
0,28
0,24
0,19
0,17

ZFAG01

0,2

3
[ Accessories
] Spare parts
* Maximum tool head that can pass through the inductor is 65 mm
For Shrinkfit holder cleaning brushes, see MN 2012 Tooling

254

EPB Shrinkfit devices


Accessories and spare parts for Easyshrink 15 and Easyshrink 20 Packs, operating stations
Group 1
Finned support

Group 2
Universal sliding support

Group 3
Support ring*

Group 4
Finned cooling tube

For Easyshrink
Group
1

Part No.

15

ZFAD05H32
ZFAD05H40
ZFAD05H50
ZFAD05H63
ZFAD05H10
ZFAD05S30
ZFAD05S40
ZFAD05S50
ZFAD05C3
ZFAD05C4
ZFAD05C5
ZFAD05C6
ZFAD05C8

Packs
20
[
[
[
[
[
[
[
[
[
[
[
[
[

Group 5
Cooling cone

Dimensions in mm
For Shrinkfit holder

D1

HSK32 A/C/E & HSK40 B/D


HSK40 A/C/E & HSK50 B/D/F
HSK50 A/C/E & HSK63 B/D/F
HSK63 A/C/E & HSK80 B/D/F
HSK100 A/C & HSK125 B/D
SA30
SA40
SA50
Seco-Capto C3
Seco-Capto C4
Seco-Capto C5
Seco-Capto C6
Seco-Capto C8

90
90
90
90
90
90
90
90
90
90
90
90
90

114
114
114
114
114
114
114
114
114
114
114
114
114

50
50
50
50
50
50
50
110
50
50
50
50
50

0,7
0,7
0,7
0,7
0,7
0,7
0,7
1,4
0,7
0,7
0,7
0,7
0,7

90

150

0,1

2
ZFAR08T

ZFAR07H32
ZFAR07H40
ZFAR07H50
ZFAR07H63
ZFAR07H10
ZFAR07C5
ZFAR07C6
ZFAR07C8
ZFAR07S30
ZFAR07S40
ZFAR07S50

[
[
[
]
[
[
[
[
[
[
[

[
[
[
[
[
[
[
[
[
[
[

HSK32 A/C/E & Seco-Capto C3


HSK40 A/C/E & HSK50 B/D/F & Seco-Capto C4
HSK50 A/C/E & HSK63 B/D/F
HSK63 A/C/E & HSK80 B/D/F
HSK100 A/C
Seco-Capto C5
Seco-Capto C6
Seco-Capto C8
SA30
SA40
SA50

90
90
90
90
90
90
90
90
90
90
90

99,5
99,5
99,5
99,5
99,5
99,5
99,5
99,5
99,5
99,5
99,5

0,2
0,2
0,2
0,2
0,2
0,2
0,2
0,2
0,2
0,2
0,2

ZFAR02C306
ZFAR02C310
ZFAR02C314
ZFAR02C318
ZFAR02C325
ZFAR02C425

[
[
[
[
[
[

[
[
[
[
[
[

5603 6 and 8 mm
5603 10 and 12 mm & 5600 6 and 8 mm
5603 14 and 16 mm & 5600 10 and 12 mm
5603 18 and 20 mm & 5600 14 and 16 mm
5603 25 and 32 mm & 5600 18 and 20 mm
5600 25 and 32 mm

114
114
114
114
114
114

180
180
180
180
180
180

1,55
1,55
1,55
1,55
1,55
1,55

ZFAR03C

110

0,1

5
[ Accessories
] Spare parts
* Support ring: Both for operating and cooling on Easyshrink 15. For cooling only on Easyshrink 20 Packs.

255

EPB Shrinkfit devices


Accessories and spare parts for Easyshrink 15 and Easyshrink 20 Packs, shrink depth setting
Group 1
Depth comparator for stop
rod setting

Group 2
Depth ruler

Group 3
Group 4
Tool supporting sleeve for Stop end screw setting adapter
stop rod
with hexagonal back-end

For Easyshrink
Group
1

Group 5
Stop rods set*

For Shrinkfit For Shrinkfit


Thread
holder and tool holder and tool
fitting/ For length shank sizes shank sizes d2
d3 mm
Front capacity
mm

S
mm

Depth
capacity

d2
mm

25-75

6-32

0,1

[
[

10-35
20-75

3-5
6-32

0,6
0,9

[
[
[
[
[
[
[
[
[
[
[
[
[

2,5
2,5
2,5
4,2
4,2
4,2
4,2
4,2
4,2
4,2
4,2
4,2
4,2

3
4
5
6
8
10
12
14
16
18
20
25
32

0,25
0,25
0,25
0,11
0,11
0,13
0,18
0,17
0,17
0,23
0,23
0,41
0,3

[
[
[
[
[
[
[
[
[
[

2,5
3
4
5
5
6
6
8
8
8

6
8
10
12
14
16
18
20
25
32

0,3
0,3
0,3
0,35
0,35
0,35
0,35
0,35
0,4
0,4

[
]

2,5
4,2

0-240
0-240

3-5
6-32

0,12
0,15

Packs For stop


20 rod dia d1

Part No.

15

Z847031

ZFCM07IN282
ZFCM07IN254

[
[

3
05RS580003
05RS580004
05RS580005
05RS580006
05RS580008
05RS580010
05RS580012
05RS580014
05RS580016
05RS580018
05RS580020
05RS580025
05RS580032
4
05R560006
05R560008
05R560010
05R560012
05R560014
05R560016
05R560018
05R560020
05R560025
05R560032

[
[
[
[
[
[
[
[
[
[

5
ZFS07IN018
ZFS07IN043

[ Accessories
] Spare parts
* A storage rack and a stop rods set for sizes 6-32 mm are part of the delivery content of the Easyshrink 20 Packs No1, No2 and No3.

256

EPB Shrinkfit devices


Accessories for the Pack Easyshrink 20 No3 and the Easyshrink refrigerated cooling bells water cooler
Contact bush for cooling bells

Part No.

For Shrinkfit holder

ZFAR10D006
ZFAR10D008
ZFAR10D010
ZFAR10D012
ZFAR10D014
ZFAR10D016
ZFAR10D018
ZFAR10D020
ZFAR10D025
ZFAR10D032

5800 6 mm
5800 8 mm
5800 10 mm
5800 12 mm
5800 14 mm
5800 16 mm
5800 18 mm
5800 20 mm
5800 25 mm
5800 32 mm

0,6
0,6
0,6
0,6
0,6
0,6
0,6
0,6
0,6
0,6

ZFAR10D103
ZFAR10D104
ZFAR10D105
ZFAR10D106
ZFAR10D108
ZFAR10D110
ZFAR10D112
ZFAR10D114
ZFAR10D116

5801 3 mm
5801 4 mm
5801 5 mm
5801 6 mm
5801 8 mm
5801 10 mm
5801 12 mm
5801 14 mm
5801 16 mm

0,6
0,6
0,6
0,6
0,6
0,6
0,6
0,6
0,6

ZFAR10D306
ZFAR10D310
ZFAR10D314
ZFAR10D318
ZFAR10D325
ZFAR10D425

5603 6 and 8 mm
5603 10 and 12 mm & 5600 6 and 8 mm
5603 14 and 16 mm & 5600 10 and 12 mm
5603 18 and 20 mm & 5600 14 and 16 mm
5603 25 and 32 mm & 5600 18 and 20 mm
5600 25 and 32 mm

0,6
0,6
0,6
0,6
0,6
0,6

ZFAR10D303S
ZFAR10D306S
ZFAR10D310S
ZFAR10D314S
ZFAR10D318S
ZFAR10D325S

5603 extra short 3, 4 and 5 mm


5603 extra short 6 and 8 mm
5603 extra short 10 and 12 mm & 5600 extra short 6 and 8 mm
5603 extra short 14 and 16 mm & 5600 extra short 10 and 12 mm
5603 extra short 18 and 20 mm & 5600 extra short 14 and 16 mm
5603 extra short 25 and 32 mm & 5600 extra short 18 and 20 mm

0,6
0,6
0,6
0,6
0,6
0,6

257

EPB Fine boring heads, Axiabore Guide

OD-overturning

258

Grooving

Interrupted cut boring

Boring

EPB Fine boring heads, Axiabore Guide

Graflex

Seco-Capto

Graflex

Seco-Capto

Graflex

259

EPB Fine boring heads, Axiabore Guide


Axiabore type fine boring heads for bores 0,3 - 108 mm
An Axiabore type head is an assembly of a body (head) and a tool.

Axiabore type head selection


Capacity
Nanobore A760 01

HSM/ Max speeds

0,3-8

30000 RPM

Hole geometry Cost effective


[[

Multipurpose

[[

Axiabore A760 02

2-20

12000 RPM

[[

Axiabore C3-931.0760-02

2-20

12000 RPM

[[

Axialibrabore A760 12

2-20

24000 RPM or 1500 m/min

[[

Axiabore Plus - A760 03

6-108

8000* RPM or 1000 m/min

[[[

[[[

Axiabore Plus C5-391.0760-03

6-108

8000* RPM

[[[

[[[

20000 RPM or 1500 m/min

[[

Axialibrabore Plus - A760 13

6-33

Libra heads are fine balanceable. The other heads are pre-balanced on median position.* Max 5000 RPM when using the multi-purpose adapter.

Axiabore type heads exists with Graflex or Seco-Capto connection:


5 Axiabore fine boring heads type 760 with Graflex connection for bores 0,3 to 108 mm:
Nanobore A760 01
Axiabore A760 02
Axialibrabore A760 12
Axiabore Plus - A760 03
Axialibrabore Plus - A760 13

2 Axiabore fine boring heads type 760 with Seco-Capto connection for bores 2 to 108 mm:
Axiabore C3-391.0760-02
Axiabore Plus- C5-391.0760-03

Seco-Capto direct: 2 to 108 mm


Note: The minimum bore size of the smallest Seco-Capto fine boring head is 2 mm with the smallest available Seco-Capto C3 connection.
For 0,3 to 8 mm use Nanobore head with connection size G2 in conjunction with the appropriate Seco-Capto/Graflex adapter.

Seco-Capto adapter and Graflex head: 0,3 to 8 mm


Note: Features, Instructions (tool fitting procedure, diameter setting, MPA assembly procedure, maximum speeds, recommended cutting
speeds, troubleshooting), suitable tools and insert holders are similar for both types of 760 fine boring heads of similar boring capacity size,
regardless of connection type. Please see Machining Navigator Tooling or Holemaking.

260

EPB Fine boring heads, Axiabore


Type ...760... Axiabore type heads with Seco-Capto connection

With micrometric adjusting (increment 0,01 mm and vernier


2,5 m, on the diameter)
Axiabore Plus allows boring, as well as OD-overturning
and face grooving

Dimensions in mm
Seco-Capto
shank
C3
C5

Capacity C
mm

**

2-20
6-108

**

Part No.

l1

d1

Max
rpm

C3-391.0760-02

46

65

30

36,5

12

12000

C5-391.0760-03

65

95

44

54

16

8000

***
0,33
***

1,12

For tools (5), see Axiabore chapter in MN 2012 Tooling or Holemaking. * Without tool
** Capacities Axiabore Plus head for boring 6 to 108 mm, OD-overturning 2 to 57 mm, face grooving 19 to 96 mm. *** Max 5000 RPM when using MPA

Spare Parts
For head

C3-...-02
C5-...-03

Reduction bushes for solid


carbide tools

05A7601204

d1

d2

12

Tool fixing screw Diameter locking Key for (2) (3) (4)
(2)
screw (3)

S
AU7601212
AU7601312

19A71030
19A71008125

03M03C
H04-4

3
4

Please check availability in current price and stock-list

261

EPB Fine boring heads, Axiabore


Type ...760... Axiabore type heads, not balanceable, with Graflex connection

With micrometric adjusting (increment 0,01 mm and vernier


2,5 m, on the diameter)
Axiabore Plus allows boring, as well as OD-overturning
and face grooving

Dimensions in mm
Graflex size
G2
G3
G5

Capacity C
mm

Max operating speed**

Part No.

d1

Max
rpm

Max
m/min

0,3-8

A76001

14

25

25

30000

0,1

2-20

A76002

18

32

36,5

12

12000

0,29

A76003

28

45

54

16

8000

1000

6-108

***

***

****

****

0,82

For tools, see Axiabore chapter in MN 2012 Tooling or Holemaking. * Without tool. ** Maximum speed, whichever is reached first without exceeding either of them.
*** Capacities Axiabore Plus head for boring 6 to 108 mm, OD-overturning 2 to 57 mm, face grooving 19 to 96 mm. **** Max 5000 RPM when using MPA.

Accessories
For

Spare Parts
Storage case

Magnifying glass

Reduction bushes for solid carbide tools Tool fixing screw Diameter locking Key for (2) (3) (4)
(2)
screw (3)

A76001
A76002
A76003

41B76001
42M06
42M07

935L01

Please check availability in current price and stock-list

262

05A7600604
05A7601204

2
d1

d2

Design

6
12

4
4

1
2

S
950A0406
AU7601212
AU7601312

19M4001A
19A71030
19A71008125

H2.0-2D
03M03C
H04-4

2
3
4

EPB Fine boring heads, Axiabore


Type ...760... Axiabore type heads, balanceable, with Graflex connection

LibraOne built-in balancing system based on a single


balancing setting ring
With micrometric adjusting (increment 0,01 mm and vernier
2,5 m, on the diameter)

Dimensions in mm
Graflex size
G3
G5

Capacity C
mm

***

2-20
6-33

***

Max operating speed**

Part No.

d1

Max
rpm

Max
m/min

A76012

18

50

36,5

12

24000

1500

0,39

A76013

28

65

54

16

20000

1500

1,16

For tools, see Axiabore chapter in MN 2012 Tooling or Holemaking. * Without tool.
** Maximum speed, whichever is reached first without exceeding either of them. *** Capacities - Axialibrabore Plus -head, with balancing.

Accessories
For

A76012
A76013

Spare Parts
Storage case

42M06
42M07

Reduction bushes for solid


carbide tools

05A7601204

d1

d2

12

Tool fixing screw Diameter locking Balancing ring


Key for (2) (3) (4)
(2)
screw (3)
locking screw (6)

S
AU7601212
AU7601312

19A71030
19A71008125

AU7601218
AU7601318

03M03C
H04-4

3
4

Please check availability in current price and stock-list

263

EPB Bridge bar boring heads Guide


2 new Jumbo Bridge bars for boring 654 to 1630* mm
(also OD-overturning 498 to 1496* mm and back-boring 203 to 1651* mm)
Jumbo Bridge bars made of high tensile aluminium with steel interfaces, are designed to hold two classic Bridge bars in several positions.
Delivered with 4 locking screws to be fitted onto a milling cutter holder, flange mounting Type 569, spigot 60 mm - or to be fitted directly
onto the machine spindle (DIN 2079/50 front end), using the centering spigot shown in accessories.
Jumbo Bridge bars are delivered with two lifting rings.
The new Jumbo Bridge bars S Part No. A731S 001 & A731S 002 replace previous A731 001 & A731 002.
The new Jumbo Bridge bars S feature through coolant channels to feed the coolant from the holder or the flange mount towards
the two standard Bridge bars, and have a complementary locking screw of the standard Bridge bars.
Note: The classic Jumbo Bridge bar A731 003 -without S- for boring 1629 to 2155 mm has not be replaced yet, and is still available in its
existing design without through coolant, see MN 2012 Tooling or Holemaking.
Note: These new Jumbo Bridge bars S can hold all classic Bridge bars (the new S, or the previous ones): when using the previous ones, the complementary clamping screw cannot be used. Through coolant to the cutting edge is only possible when using S
Jumbo Bridge bars and S standard Bridge bars.
In order to keep balance, do not mix new and previous standard Bridge Bars and blocks on the same Jumbo Bridge bar.

For the Bridge bar and Jumbo Bridge bar selection, related to the boring, OD-overturning or back-boring diameter to be produced, see Bridge
bar selection charts, pages 265-266.
Assembling procedures and max RPM, see Instructions pages.

* Larger diameters are possible on request, please inquire.

264

EPB Bridge bar boring heads Guide


Building Bridge bar boring assemblies:
A rough boring assembly up to 655 mm requires: 1 Bridge bar (A731S 0_0) + 2 rough boring blocks (2x A731S 400) with cartridges*.

A fine boring assembly up to 655 mm requires: 1 Bridge bar (A731S 0_0) + 1 fine boring block (A731S 500) with insert holder** + 1 counterweight block (A731S 600).

A rough boring assembly up to 1630 mm requires: 1 Jumbo Bridge bar (A731S 00_) + 2 Bridge bars (A731S 0_0) + 2 rough boring blocks
(2x A731S 400) with cartridges*.

A fine boring assembly up to 1630 mm requires: 1 Jumbo Bridge bar (A731S 00_) + 2 Bridge bars (A731S 0_0) + 1 fine boring block
(A731S 500) with insert holder** + 1 counterweight block (A731S 600).

Bridge bar(s) selection chart to build a required BORING diameter


For boring (mm)***

Jumbo Bridge bar

Classic Bridge bar(s)

For rough boring

For fine boring

204-280
279-355
354-430
429-505
504-580
579-655
654-805
654-880
804-955
879-1030
1029-1105
1104-1255
1104-1330
1179-1405
1254-1480
1329-1555
1404-1630

A731S 001
A731S 001
A731S 001
A731S 001
A731S 001
A731S 002
A731S 002
A731S 002
A731S 002
A731S 002
A731S 002

A731S 010
A731S 020
A731S 030
A731S 040
A731S 050
A731S 060
2x A731S 010
2x A731S 020
2x A731S 030
2x A731S 040
2x A731S 050
2x A731S 010
2x A731S 020
2x A731S 030
2x A731S 040
2x A731S 050
2x A731S 060

2x A731S 400
2x A731S 400
2x A731S 400
2x A731S 400
2x A731S 400
2x A731S 400
2x A731S 400
2x A731S 400
2x A731S 400
2x A731S 400
2x A731S 400
2x A731S 400
2x A731S 400
2x A731S 400
2x A731S 400
2x A731S 400
2x A731S 400

A731S 500 + A731S 600


A731S 500 + A731S 600
A731S 500 + A731S 600
A731S 500 + A731S 600
A731S 500 + A731S 600
A731S 500 + A731S 600
A731S 500 + A731S 600
A731S 500 + A731S 600
A731S 500 + A731S 600
A731S 500 + A731S 600
A731S 500 + A731S 600
A731S 500 + A731S 600
A731S 500 + A731S 600
A731S 500 + A731S 600
A731S 500 + A731S 600
A731S 500 + A731S 600
A731S 500 + A731S 600

* Cartridges to be ordered separately, see page 272.


** Insert holders to be ordered separately, see MN 2012 Tooling or Holemaking.
*** For boring 1629 to 2155 mm, the classic Jumbo Bridge bar A731 003 is still available, see MN 2012 Tooling or Holemaking.

265

EPB Bridge bar boring heads Guide


Building Bridge bar OD-overturning assemblies:
A fine OD-overturning assembly up to 521 mm requires: 1 Bridge bar (A731S 0_0) + 2 Graflex blocks (2x A731S 40128) + e.g. 1 fine
boring head (A780 50) with insert holder* + 1 counterweight (BM050W78050).

A fine OD-overturning assembly up to 1496 mm requires: 1 Jumbo Bridge bar (A731S 00_) + 2 Bridge bars (A731S 0_0) + e.g. 1 fine boring head (A780 50) with insert holder* + 1 counterweight (BM050W78050).

Bridge bar(s) selection chart to build a required OD-overturning diameter


For OD-overturning (mm)**

Jumbo Bridge bar

Classic Bridge bar(s)

For fine OD-overturning

48-146
123-221
198-296
273-371
348-446
423-521
498-671
498-746
648-821
723-896
873-971
948-1121
948-1196
1098-1271
1173-1346
1323-1421
1398-1496

A731S 001
A731S 001
A731S 001
A731S 001
A731S 001
A731S 002
A731S 002
A731S 002
A731S 002
A731S 002
A731S 002

A731S 010
A731S 020
A731S 030
A731S 040
A731S 050
A731S 060
2x A731S 010
2x A731S 020
2x A731S 030
2x A731S 040
2x A731S 050
2x A731S 010
2x A731S 020
2x A731S 030
2x A731S 040
2x A731S 050
2x A731S 060

2x A731S 40128 + 1x A780 50 + 1x BM050W78050


2x A731S 40128 + 1x A780 50 + 1x BM050W78050
2x A731S 40128 + 1x A780 50 + 1x BM050W78050
2x A731S 40128 + 1x A780 50 + 1x BM050W78050
2x A731S 40128 + 1x A780 50 + 1x BM050W78050
2x A731S 40128 + 1x A780 50 + 1x BM050W78050
2x A731S 40128 + 1x A780 50 + 1x BM050W78050
2x A731S 40128 + 1x A780 50 + 1x BM050W78050
2x A731S 40128 + 1x A780 50 + 1x BM050W78050
2x A731S 40128 + 1x A780 50 + 1x BM050W78050
2x A731S 40128 + 1x A780 50 + 1x BM050W78050
2x A731S 40128 + 1x A780 50 + 1x BM050W78050
2x A731S 40128 + 1x A780 50 + 1x BM050W78050
2x A731S 40128 + 1x A780 50 + 1x BM050W78050
2x A731S 40128 + 1x A780 50 + 1x BM050W78050
2x A731S 40128 + 1x A780 50 + 1x BM050W78050
2x A731S 40128 + 1x A780 50 + 1x BM050W78050

* Insert holders to be ordered separately, see MN 2012 Tooling or Holemaking.


** For OD-overturning 1398 to 2021 mm, the classic Jumbo Bridge bar A731 003 is still available, see MN 2012 Tooling or Holemaking.

266

EPB Bridge bar boring heads Guide


Building Bridge bar back-boring assemblies:
A fine back-boring assembly up to 676 mm requires: 1 Bridge bar (A731S 0_0) + 2 Graflex blocks (2x A731S 40128) + e.g. 1 fine boring
head (A780 50) with insert holder* + 1 counterweight (BM050W78050).

Determination of minimum access diameter (D1 min)


Balancing condition: R1 = R2
D1 min = C + 5 - X
X = distance between inserts cutting edge and fitted
boring heads A78050 body (7,5 < X < 18,5).
The two extreme cases:
Boring head A78050 set to capacity mini:
D1 min = C -2,5
Boring head A78050 set to capacity maxi:
D1 min = C - 13,5

A fine back-boring assembly up to 1651 mm requires: 1 Jumbo Bridge bar (A731S 00_) + 2 Bridge bars (A731S 0_0) + e.g. 1 fine boring
head (A780 50) with insert holder* + 1 counterweight (BM050W78050).

Bridge bar(s) selection chart to build a required BACK-BORING diameter


For back-boring (mm)**

Jumbo Bridge bar

Classic Bridge bar(s)

For fine back-boring

203-301
278-376
353-451
428-526
503-601
578-676
653-826
653-901
803-976
878-1051
1028-1126
1103-1276
1103-1351
1253-1426
1328-1501
1478-1576
1553-1651

A731S 001
A731S 001
A731S 001
A731S 001
A731S 001
A731S 002
A731S 002
A731S 002
A731S 002
A731S 002
A731S 002

A731S 010
A731S 020
A731S 030
A731S 040
A731S 050
A731S 060
2x A731S 010
2x A731S 020
2x A731S 030
2x A731S 040
2x A731S 050
2x A731S 010
2x A731S 020
2x A731S 030
2x A731S 040
2x A731S 050
2x A731S 060

2x A731S 40128 + 1x A780 50 + 1x BM050W78050


2x A731S 40128 + 1x A780 50 + 1x BM050W78050
2x A731S 40128 + 1x A780 50 + 1x BM050W78050
2x A731S 40128 + 1x A780 50 + 1x BM050W78050
2x A731S 40128 + 1x A780 50 + 1x BM050W78050
2x A731S 40128 + 1x A780 50 + 1x BM050W78050
2x A731S 40128 + 1x A780 50 + 1x BM050W78050
2x A731S 40128 + 1x A780 50 + 1x BM050W78050
2x A731S 40128 + 1x A780 50 + 1x BM050W78050
2x A731S 40128 + 1x A780 50 + 1x BM050W78050
2x A731S 40128 + 1x A780 50 + 1x BM050W78050
2x A731S 40128 + 1x A780 50 + 1x BM050W78050
2x A731S 40128 + 1x A780 50 + 1x BM050W78050
2x A731S 40128 + 1x A780 50 + 1x BM050W78050
2x A731S 40128 + 1x A780 50 + 1x BM050W78050
2x A731S 40128 + 1x A780 50 + 1x BM050W78050
2x A731S 40128 + 1x A780 50 + 1x BM050W78050

* Insert holders to be ordered separately, see MN 2012 Tooling or Holemaking.


** For back-boring 1553 to 2176 mm, the classic Jumbo Bridge bar A731 003 is still available, see MN 2012 Tooling or Holemaking.

267

EPB Bridge bar boring heads Instructions


Bridge bar boring heads, assembling and setting procedures, summary
Bridge bar boring heads using Jumbo Bridge bars
1. Assembling two standard Bridge bars onto a Jumbo.
1.1 Select two identical Bridge bars.
1.2 Place the sealing rings ( 6x1.5 mm) in each Jumbo body counterbore (part of Set of O ring seals delivered with Jumbo).
1.3 Remove the sealing cap on the Bridge bar to access to the threaded hole of the lateral fixing screw.
1.4 Place the sealing plug in central bore 40 mm of each Bridge bar.
1.5.1 After locking, the coolant holes between Bridge bar and Jumbo will be connected.
1.5.2 Place each Bridge bar in position onto the Jumbo plate in accordance to the chart attached on the Jumbo. Two identical Bridge bars in
symmetrical position.
1.6 Lock each Bridge bar by tightening the 4 central Bridge fixing screws (tightening torque: 50 Nm) and the lateral Bridge fixing screw (tightening torque: 50 Nm).

Fig. 1.1

Fig. 1.2

Fig. 1.3

4x50 Nm / 1x50 Nm
Fig. 1.5.1

268

Fig. 1.5.2

Fig. 1.6

Fig. 1.4

EPB Bridge bar boring heads Instructions


Bridge bar boring heads, assembling and setting procedures, summary
2. Jumbo Bridge bar holding.
Jumbo Bridge bars have two spindle fitting possibilities:
2.1 Fitting onto a milling cutter holder (flange mounting Type 569, spigot 60 mm).
2.2 Fitting directly onto the machine spindle: DIN2079/50 spindle front end (1) with a centering spigot available as accessories (2) (Part No.
E447153960).
2.3 Locking the 4 Jumbo locking screws (tightening torque: 50 Nm).
3. Handling/Transport.
3.1 Fit the two lifting rings into the Jumbos lateral or back face, to be suitable for horizontal or vertical spindle fitting.

4x50 Nm
Fig. 2.1

Fig. 2.2

Fig. 2.3

Fig. 3.1

269

EPB Bridge bar boring heads Instructions


Recommended machining conditions
Best performances are obtained with through coolant (higher machining data, better surface finish, better chip evacuation).
Rough boring depends on the priorities: higher feed or larger chip removal use symmetrical setting of the cartridges (most common method,
double feed compared to staggered setting), or staggered setting (double depth of cut).
In fine boring in steel, with good conditions, we recommend to use Cermet inserts (CMP grade), for high speeds and long life.

Maximum speeds for Bridge bars


Due to the large sizes of Bridge bar boring heads, unsuitable RPM programming could cause unpredictable damage.
Below max. RPM are for present Jumbo Bridge bar boring assemblies using Bridge bars, rough boring, fine boring and counterweight boring
blocks of new (Part No. -with S-) or previous (Part No. -without S-) designs. For other assemblies, please contact your local Seco representative.
Note: To maintain balance, do not mix new and previous standard Bridge bars and blocks on the same Jumbo Bridge bar.

Head based on

Capacity

Max. RPM

(mm)

(RPM)

Implied max cutting speed vc Implied max cutting speed vc


at min. Cap.
at max. Cap.
(m/min)

(m/min)
590

Jumbo bridge bars (with two identical Bridge bars and boring blocks set symmetrically)
A731S 001

654-1105

170

349

A731S 002

1104-1630

100

346

512

A731 003

1629-2155

70

358

473

Note: The maximum speeds are related to the boring heads mechanical design and balancing quality. Speeds inside these limits have to be
chosen in regard to the other machining conditions, e.g. workpiece material, cutting edge (insert), tooling length, machine spindle.

270

EPB Bridge bar boring heads


Jumbo Bridge Bars

Jumbo Bridge bars are designed to hold two classic Bridge


bars in several positions
Through coolant Jumbo Bridge bars**

Dimensions in mm
Capacity C
mm*

**

654-1105
1104-1630

Part No.

d1

l1

l2

L1

D1

A731S001
A731S002

60
60

63
50

180
200

77
80

24
24

640
1090

135
135

20,25
34,5

* Boring, OD-overturning and back-boring capacities for Jumbo and Bridge bars combinations, see Guide pages 265-267
** Classic Jumbo Bridge bar A731003 for boring 1629 to 2155 mm is still available, designed without through coolant, see MN 2012 Tooling or Holemaking.
Max RPM, see page 270

Accessories
For

Centering
spigot

S001/ S002 E447153960

Spare Parts
Bridge fixing screw
(1)

950D1240

Qty

10

Bridge fixing screw


(2)

950D1250

Qty

10

Jumbo locking screw Sealing plug (4)


(3)

950D1670

Qty

14

Lifting ring and


screw

Qty
AU731S01100

90AS03

Set of O-ring
seals ***

Qty

90JT02

Please check availability in current price and stock-list


*** Set of O-ring seals contains 6 O-ring seals 6 mm for the coolant channels and 1 O-ring seal 60 mm for the holding bore of Jumbo Bridge bars.
271

EPB Bridge bar boring heads


Cartridges, for the rough boring block

For fitting onto the rough boring block

Dimensions in mm
Accessories

Part No.

l1

f1

h1

Suitable insert
size

SCGCL16CA-16
STGCL16CA-16
STGCL16CA-22
PCGNL16CA-12

63
63
63
63

25
25
25
25

20
25
20
25

16
16
16
16

CC..16
TC..16
TC..22
CN..12

1
1
1
2

0,2
0,2
0,2
0,2

SSRCL16CA-15

63

25

20

16

SC..15

0,2

STRCL16CA-16
STRCL16CA-22

63
63

25
25

25
20

16
16

TC..16
TC..22

4
4

0,2
0,2

STTCL16CA-16

63

15

25

16

TC..16

0,2

STSCL16CA-16

53

25

25

16

TC..16

0,2

Accessories
For

SCGCL..-16, STGCL..-22
PCGNL..-12, SSRCL..-15, STRCL..-22
STGCL..-16, STRCL..-16
STTCL..-16, STSCL..-16

Corner shim for staggered


boring

Key for anvil screw

18LS0316

57

18LS0316

57

9/64SMS875

Please check availability in current price and stock-list


For insert fixing spare screws and Torx keys, see MN 2012 Tooling or Holemaking. For spare parts, see MN 2012 Turning.
272

Design

Workpiece materials Seco Material Group, SMG (ver. 1)


Steel, ferritic and martensitic stainless steel
Rm (N/mm2)

kc1.1
(N/mm2)

mc

<450

1350

0,21

Free-cutting steels

400 <700

1500

0,22

Structural steels. Ordinary carbon steels with


low to medium carbon content (<0,5%C)

450 <550

1500

0,25

42 CrMo 4

Carbon steels with high carbon content (>0,5%C)


Medium hard steels for toughening. Ordinary low-alloy steels
Ferritic and martensitic stainless steels

550 <700

1700

0,24

34CrNiMo6

Normal tool steels


Harder steels for toughening
Martensitic stainless steels

700 <900

1900

0,24

X 40 CrMoV 5 1

Difficult tool steels


High-alloy steels with high hardness
Martensitic stainless steels

900 <1200

2000

0,24

X 120 Mn 12
(50 HRC)

Difficult high-strength steels with 42 to 56 HRC hardness


Hardened steels from material group 3-6
Martensitic stainless steels

>1200

2900

0,22

ISO

SMG

Repr

Description

S275J2G3

Very soft carbon steels


Purely ferritic steels

11 SMn30

S355JR

Free-cutting, austenitic and duplex stainless steel


M

X 8 CrNiS 18 9

Easy-cutting stainless steels


Free-cutting stainless steels
Calcium-treated stainless steels

1750

0,22

X 2 CrNiMo 17 12 2

Moderately difficult stainless steels


Austenitic and duplex stainless steels

1900

0,20

10

X 5 CrNiMo 17 12 2

Difficult stainless steels


Austenitic and duplex stainless steels

2050

0,20

11

X 2 CrNiMoN 22 5 3

Very difficult stainless steels


Austenitic and duplex stainless steels

2150

0,20

12

GJL-150

Medium hard cast iron


Grey cast iron

1150

0,22

13

GJL-250

Low-alloy cast iron


Malleable cast iron
Nodular cast iron

1225

0,25

14

GJS-700-2

Moderately difficult alloy cast iron


Moderately difficult malleable cast iron
Nodular cast iron

1350

0,28

15

GJL-350

Difficult high-alloy cast iron


Difficult malleable cast iron
Nodular cast iron

1470

0,30

16

AW7075

Aluminium alloys: Low Si

17

AlSi12

Aluminium alloys: High Si

18

CuZn37

Copper alloys

19

Discalloy

Fe-based superalloys

20

Stellite 21

Co-based superalloys

21

Inconel 718
(bar, forge, ring)

Ni-based superalloys

3300

0,24

22

Ti 6Al-4V
(annealed)

Titanium alloys

1450

0,23

Cast iron
K

Other materials
N

Bear in mind that the Rm-value is only an aid in the selection of the material group when the material has been worked by rolling, drawing, heat treatment or other methods
that increase the strength of the material.
Workpiece materials Seco Material Group, SMG (ver. 1)

273

Workpiece materials Classification, SMG (ver. 1)


SMG
SMG

EN

EN-Nr

G 28 Mn6
C 10

1.1165
1.0301

C22+N
C25+N
C 10E
C 15R
C 22E

1.0402
1.0406
1.1121
1.1141
1.1151

S235JR
S235JRG2
S275J0H
S275J2G3
10 S 20

1.0037
1.0038
1.0149
1.0144
1.0721

15 SMn13
35 S20
46 S20
60 S20

1.0725
1.0726
1.0727
1.0728

11 SMn30
11 SMn37
11 SMnPb30
11 SMnPb 37

1.0715
1.0736
1.0718
1.0737

G 28 Mn6+QT

1.1165

C35+N
C40+N
E 335
C50+N
C 30E
C 35E
C 40 E
C 50E
C 55E
S355JR
E 360

1.0503
1.1178
1.1181
1.1186
1.1206
1.1203
1.0570
1.0070

4
13 CrMo 4 5

1.7335

14 NiCr 14

1.5752

16 Mo 3

1.5415

16 MnCr 5
16 MnCrS 5

1.5715
1.7139

17 CrNiMo 6

1.6587

20 CrMo 5
20 MnCr 5
20 MnCrS 5

1.7264
1.7147
1.7149

Workpiece materials Classification, SMG (ver. 1)

274

W.-Nr

DIN

AFNOR

BS

UNI

1.1133
1.1165
1.0301
1.0401
1.0402
1.0406
1.1121
1.1141
1.1151
1.1158
1.0037
1.0116
1.0044
1.0144
1.0721
1.0722
1.0723
1.0726
1.0727
1.0728
1.0711
1.0715
1.0736
1.0718
1.0737
1.5622
1.5423
1.1167
1.1157
1.0528
1.0501
1.0511
1.0503
1.0540
1.1178
1.1181
1.1186
1.1206
1.1203
1.0570
1.0535
1.5680
1.7012
1.7335
1.7715
1.5732
1.5752
1.7015
1.7262
1.8521
1.5919
1.5415
1.2735
1.7337
1.7131
1.7139
1.5920
1.6587
1.7311
1.7264
1.7147
1.7149
1.7321
1.7323
1.2162

20 Mn 5
30 Mn 5
C 10
C 15
C 22
C 25
Ck 10
Ck 15
Ck 22
Ck 25
St 37-2
St 37-3
St 44-2
St 44-3 N
10 S 20
10 SPb 20
15 S 20
35 S 20
46 S 20
60 S 20
9 S 20
9 SMn 28
9 SMn 36
9 SMnPb 28
9 SMnPb 36
14 Ni 6
16 Mo 5
36 Mn 5
40 Mn 4
C 30
C 35
C 40
C 45
C 50
Ck 30
Ck 35
Ck 40
Ck 50
Ck 55
St 52-3
St 70-2
12 Ni 19
13 Cr 2
13 CrMo 4 4
14 MoV 6 3
14 NiCr 10
14 NiCr 14
15 Cr 3
15 CrMo 5
15 CrMoV 5 9
15 CrNi 6
15 Mo 3
15 NiCr 14
16 CrMo 4 4
16 MnCr 5
16 MnCrS 5
18 CrNi 8
18 CrNiMo 6
20 CrMo 2
20 CrMo 5
20 MnCr 5
20 MnCrS 5
20 MoCr 4
20 MoCrS 4
21 MnCr 5

20 M 5

120 M 19
120 M 36
045 M 10
080 M 15
050 A 20
070 M 26
040 A 10
080 M 15
040 A 22
060 A 25

G 22 Mn 3

AF 34 C 10; XC 10
AF3 7 C 12; XC 18
C 20
AF 50 C 30
XC 10
XC 15; XC 18
XC 25; XC 18
XC 25
E24-2
E 24-3; E 24-4
E 28-2
E 28-3; E 28-4
10 F 1
10 PbF 2
35 MF 4
45 MF 4
60 MF 4
S 250
S 300
S 250 Pb
S 300 Pb
16 N 6
40 M 5
35 M 5
C 30
AF 55 C 35
AF 60 C 40
AF 65 C 45
C 50
XC 38 H1:XC 32
XC 42 H1
XC 48 H1
XC 55
E 36-3; E 36-4
A 70-2
Z 18 N 5
15 CD 3.5
14 NC 11
12 NC 15
12 C 3
12 CD 4
16 NC 6
15 D 3
10 NC 12
15 CD 4.5
16 MC 5
20 NC 6
18 NCD 6
18 CD 4
20 MC 5
20 MnCrS 5

20 NC 5

4360-40 C
4360-43 B
4360-43 C
210 M 15

C 10
C 15; C 16
C 20; C 21
C 25
C 10
15; C 16
C 20
C 25
Fe 360 B
Fe 360 D FF
Fe 430 B FN
Fe 430 D FF
CF 10 S 20
CF 10 SPb 20

210 A 15
212 M 36
212 M 44
220 M 07
230 M 07
240 M 07

1503-245-420
150 M 36
150 M 36
080 A 30
060 A 35
080 M 40
80 M 46
080 M 50
060 A 30
080 M 36
080 M 40
080 M 50
070 M 55
4360-50 C

1501-620 Gr. 27
1503-660-440

CF 9 S 22
CF 9 SMn 28
CF 9 SMn 36
CF 9 SMnPb 28
CF 9 SMnPb 36
14 Ni 6
16 Mo 5

C 35
C 40
C 45

C 35
C 40
C 50
Fe 510 B; C; D
Fe 690

14 CrMo 4 5
16 NiCr 11

655 M 13
523 M 15
12 CrMo 4
S 107
1501-240

16 CrNi 4
16 Mo 3

1501-620 Gr. 27
527 M 17

14 CrMo 4 5
16 MnCr 5

820 A 16

18 NiCrMo 7

20 MnCr 5

Workpiece materials Classification, SMG (ver. 1)


SMG
JIS

SS

UNS

AISI/ASTM

1350
1450

G10220
G13300
G10100
G10170
G10200

1265
1370

G10100
G10170

1022; 1518
1330
1010
1015
1023
1025
1010
1015
1022
1025

SMnC 420
SMn 1 H; SCMn 2
S 10 C

S 25 C
S 10 C; S 9 CK
S 15 C; S 15 CK
S 22 C; S 20 CK
S 25 C
STKM 12 C
SM 41 B
SM 41 C

SUM 32

SUM 21
SUM 22
SUM 22 L

SB 450 M
SMn 438 (H); SCMn 3

G10250
1311
1312; 1313
1412
1412; 1414

1922
1957
1973

1912
1914
1926

Misc.Brands

Condition

Form

Structure

A 573 Gr. 58
A 570 Gr. 40
A 573 Gr. 70
1108
11 L 08
G11400
G11460

1140
1146

G12120
G12130
G12150
G12134
G12144

1212
1213
1215
12 L 13
12 L 14
A 350-LF 5
4520
1335
1039

2120

G45200
G13350
G10390

1550

G10350

1650

G10430

1572

G10340

S 30 C
S 40 C
S 45 C
S 50 C
S 30 C
S 35 C
S 40 C
S 55 C
SM 50 YA

2172; 2132
1655

1055
2515

2216
SNC 415 (H)
SNC 815 (H)
SCr 415 (H)
SCM 415 (H)

A 182-F11; F12

G 33106
G 50150

2912
SNC 22
SCR 415

SCM 421
SMnC 420 (H)
SMnC 21 H

T 51606
2216
2511

1035
1040
1045
1049
1030
1035
1040
1050
1055

G51170

G51200

3415
3310; 9314
5015

4320
A 204 Gr. A
P6
A 387 Gr. 12 Cl. 2
5115

5120
5120 H

SCR 420 H

275

Workpiece materials Classification, SMG (ver. 1)


SMG
SMG

EN

EN-Nr

W.-Nr

DIN

AFNOR

BS

UNI

20 NiCrMoS 2 2

1.6526

805 M 20

20 NiCrMo 2

1.7218

25 CD 4 S

1717 CDS 110

25 CrMo 4 (KB)

28 Cr4

1.7030

31 CrMoV 9

1.8519

21 NiCrMo 2
23 CrMoB 3 3
25 CrMo 4
25 MoCr 4
25 MoCrS 4
28 Cr 4
28 NiCrMo 4
30 CrMoV 9
30 CrNiMo 8
31 CrMoV 9
31 NiCr 14
32 Cr 2
32 CrMo 12
34 Cr 4
34 CrMo 4
35 CrMo 4
35 NiCr 18
36 CrNiMo 4
36 NiCr 10
36 NiCr 6
37 Cr 4
37 MnSi 4
38 Cr 2
38 MnSi 4
39 CrMoV 13 9
40 CrMnMo 7
40 CrMnMoS 8 6
40 CrMnNiMo 8
41 Cr 4
41 CrMo 4
42 Cr 4
42 CrMo 4
42 CrV 6
42 MnV 7
43 CrMo 4
44 Cr 2
46 Cr 2
46 MnSi 4
48 CrMo 4
50 CrMo 4
50 CrV 4
50 MnSi 4
53 MnSi 4
55 Cr 3
55 Si 7
58 SiCr 8
60 SiCr 7
62 SiMnCr 4
C 45 W
C 55 W
C 60
C 60 W
C 67 W
C 70 W1
C 70 W2
C 75 W
C 80 W1
C 80 W2
C 85 W
Ck 45
Ck 60
Ck 67
Ck 75
GS-50 CrV 4
St 60-2

20 NCD 2

25 CrMo 4

1.6523
1.7271
1.7218
1.7325
1.7326
1.7030
1.6513
1.7707
1.6580
1.8519
1.5755
1.7020
1.7361
1.7033
1.7220
1.2330
1.5864
1.6511
1.5736
1.5710
1.7034
1.5122
1.7003
1.5120
1.8523
1.2311
1.2312
1.2738
1.7035
1.7223
1.7045
1.7225
1.7561
1.5223
1.3563
1.3561
1.7006
1.5121
1.3565
1.7228
1.8159
1.5131
1.5141
1.7176
1.0904
1.2103
1.0961
1.2101
1.1730
1.1820
1.0601
1.1740
1.1744
1.1520
1.1620
1.1750
1.1525
1.1625
1.1830
1.1191
1.1221
1.1231
1.1248
1.8159
1.0060

34 Cr 4
34 CrMo 4

1.7033
1.7220

36CrNiMo4+TA

38 Cr2

276

1.7003

41 Cr 4

1.7035

42 CrMo 4

1.7225

50 CrV 4
50 MnSi4

1.8159
1.5131

55 Cr 3
55 SiCr7

1.7176
1.7100

C60+N

1.0601

C 75 W

1.1750

C 45E
C 60E
C 67S
C 75S

1.1191
1.1221
1.1231
1.1248

E 335

1.0060

530 A 30

30 CND 8
32 CDV 12
30 NC 11

823 M 30

30 CD 12
32 C 4
35 CD 4
34 CD 4

722 M 24
530 A 32
708 A 37
708 A 37

32 CrMo 12
34 Cr 4 (KB)
35 CrMo 4
35 CrMo 4

40 NCD 3
35 NC 11
35 NC 6
38 C 4

816 M 40

38 NiCrMo 4 (KB)
35 NiCr 9

653 M 31

640 A 35
530 A 36

38 C 2

40 CMD 8S
40 CND 8
42 C 4
42 CD 4 TS
42 C 4 TS
42 CD 4

30 NiCrMo 8

38 Cr 4
38 Cr 2

897 M 39

36 CrMoV 13 9

530 M 40
708 M 40
530 A 40
708 M 40

41 Cr 4
41 CrMo 4
41 Cr 4
42 CrMo 4

42 C 2

45 Cr 2

50 CV 4

708 A 47
735 A 50

51 CrV 4

55 C 3
55 S 7

527 A 60
250 A 53

55 Cr 3
55 Si 8

60 SC 7

60 SiCr 8

Y3 42
CC 55
Y3 55

080 A 62

C 60

BW 1A
Y1 90; Y1 80
Y1 80
Y3 90
XC 42
XC 60
XC 68
XC 75
A 60-2

BW 1 B

C 80 KU
C 80 KU

080 M 46
080 A 62
060 A 67
060 A 78

C 45
C 60
C 70
C 75

4360-SSE; SSC

Fe 590; Fe 60-2

Workpiece materials Classification, SMG (ver. 1)


SMG
JIS

SS

UNS

AISI/ASTM

SNCM 220 (H)

2506

G86170

8620

SCM 420; SCM 430

2225

G41300

4130

Misc.Brands

Condition

Form

Structure

5130

SNCM 431
SNC 836
2240
SCr 430 (H)
SCM 432; SCCrM 3

SCr 440 (H)


SCM 440
SCr 440
SCM 440 (H)

2234
2234

2244
2245 *)
2244

G51320
G41350
T 51620

5132
4135; 4137
4135

G98400

9840
3435
3135
5135

G51400
G41420
G41400

P 20
P 20+S
P20+Ni
5140
4142; 4140
5140
4142; 4140

5045
5045
SCM 445 (H)
SUP 10

SUP 9 (A)

2230

2253
2085; 2090

G41470
H61500

4150
6150

G51550

5155
9255

SUP 7

9262

G10600

1060

T72301

W1
W 108

SK 7

SKC 3; SK 5; SK 6
SK 5
S 45 C
S 58 C

1672
1665; 1678
1770
1774; 1778

G10420
G10640
G10700
G10780

1064
1070
1078; 1080
6150H

SM 58

277

Workpiece materials Classification, SMG (ver. 1)


SMG
SMG

EN

EN-Nr

W.-Nr

DIN

AFNOR

BS

UNI

X 12 Cr 13
X 10 CrAl 13
X 10 CrAl 24
X 12 Cr 13
X 14 CrMoS 17
X 12 CrS 13
X 12 Cr 13
X 2 CrMoTi18 2
X 2 CrMoTi18 2
X 2 CrNi 13
X 3 CrNIMo 13 3
X 5 CrTi 12
X 6 Cr 13
X 6 Cr 17
X 6 CrAl 13
X 6 CrMo 4
X 6 CrTi 17
X 3 CrNb 17
10 CrMo 9 10
100 Cr 6

1.4006
1.4724
1.4762
1.4006
1.4104
1.4005
1.4024
1.4521
1.4521
1.4003
1.4313
1.4512
1.4000
1.4016
1.4002
1.2341
1.4510
1.4511
1.7380
1.3505

410 S 21
BH 12

X 12 Cr 13
X 10 CrAl 12
X 16 Cr 26

1.2419
1.2210

14 CrMoV 6 9

1.7735

34 CrAl 6

1.8504

34 CrAlNi 7

1.8550

34 CrNiMo 6

1.6582

41 CrAlMo 7 10

1.8509

X 10 Cr 13
X 10 CrAl 13
X 10 CrAl 24
X 12 Cr 13
X 12 CrMoS 17
X 12 CrS 13
X 15 Cr 13
X 2 CrMoTi18 2
X 2 CrMoTi18 2
X 2 CrNi 12
X 5 CrNi 13 4
X 5 CrTi 12
X 6 Cr 13
X 6 Cr 17
X 6 CrAl 13
X 6 CrMo 4
X 6 CrTi 17
X 8 CrNb 17
10 CrMo 9 10
100 Cr 6
100 MnCrW 4
100 V 1
105 WCr 6
115 CrV 3
120 WV 4
14 CrMoV 6 9
14 NiCr 18
21 CrMoV 5 7
32 NiCrMo 14 5
34 CrAl 6
34 CrAlMo 5
34 CrAlNi 7
34 CrAlS 5
34 CrNiMo 6
40 NiCrMo 2 2
40 NiCrMo 6
41 CrAlMo 7
45 WCrV 7
50 NiCr 13
58 CrV 4
60 MnSiCr 4
60 WCrV 7
67 SiCr 5
90 CrSi 5
90 Mn 4
90 MnCrV 8
C 105 W1
C 105 W2
C 110 W
C 125 W
C 135 W
Ck 101
GS-34 CoCrMoV 19 12
G-X 28 CrMoV 5 1
G-X 37 CrMoW 5 1
X 18 CrN 28
X 19 NiCrMo 4
X 20 Cr 13
X 20 CrMoWV 12 1
X 20 CrNi 17 2
X 22 CrMoV 12 1
X 30 Cr 13
X 36 CrMo 17
X 4 CrNiMo 16 5
X 40 Cr 13

Z 12 C 13
Z 10 C 13
Z 10 CAS 24

105 WCr 6
107 CrV 3

1.4006
1.4724
1.4762
1.4006
1.4104
1.4005
1.4024
1.4521
1.4521
1.4003
1.4313
1.4512
1.4000
1.4016
1.4002
1.2341
1.4510
1.4511
1.7380
1.3505
1.2510
1.2833
1.2419
1.2210
1.2516
1.7735
1.5860
1.7709
1.6746
1.8504
1.8507
1.8550
1.8506
1.6582
1.6546
1.6565
1.8509
1.2542
1.2721
1.8161
1.2826
1.2550
1.7103
1.2108
1.1273
1.2842
1.1545
1.1645
1.1654
1.1663
1.1673
1.1274
1.2887
1.2392
1.2606
1.4749
1.2764
1.4021
1.4935
1.4057
1.4923
1.4028
1.2316
1.4418
1.4031

90 MnCrV 8
C 105U

278

1.2842
1.1545

C 100S

1.1274

X 18 CrN 28

1.4749

X 20 Cr 13
X 20 CrMoWV 12 1
X 20 CrNi 17 2
X 22 CrMoV 12 1
X 30 Cr 13
X 38 CrMo 16
X 4 CrNiMo 16 5
X 39 Cr 13

1.4021
1.4935
1.4057
1.4923
1.4028
1.2316
1.4418
1.4031

Z 10 CF 17
Z 12 CF 13
Z 12 C 13

410 S 21
441 S 29
416 S 21
420 S 29

X 10 CrS 17
X 12 CrS 13

Z 5 CN 13.4
Z 6 CT 12
Z 6 C 12
Z 8 C 17
Z 6 CA 13

425 C 11
409 S 19
403 S 17
430 S 15
405 S 17

X 6 CrNi 13 04
X 6 CrTi 12
X 6 Cr 13
X 8 Cr 17
X 6 CrAl 13

Z 8 CT 17
Z 8 CNb 17
10 CD 9.10
100 C 6
90 MWCV 5
Y1 105 V
105 WC 13
100 C 3
110 WC 20
20 CDV 5.07

1501-622 Gr. 31; 45


534 A 99
BO 1
BW 2

BF 1

X 6 CrTi 17
X 6 CrNb 17
12 CrMo 9 10
100 Cr 6
95 MnWCr 5 KU
102 V 2 KU
107 WCr 5 KU
107 CrV 3 KU
110 W 4 KU

35 NCD 14

830 M 31

30 CAD 6.12
34 CAND 7

905 M 31

34 CrAlMo 7

35 NCD 6
40 NCD 2

817 M 40
311-Type 7
311-Type 6
905 M 39
BS 1

35 NiCrMo 6 (KW)
40 NiCrMo 2 (KB)

40 CAD 6.12

55 WC 20

90 MV 8
Y1 105
Y1 105

41 CrAlMo 7
45 WCrV 8 KU

55 WCrV 8 KU

BO 2

Y2 120
Y2 140

90 MnVCr 8 KU
C 100 KU
C 100 KU
C 120 KU
C 140 KU

060 A 96

Z 18 C 25
Z 20 C 13

420 S 37

X 20 Cr 13

Z 15 CN 16.02
Z 21 CDV 12
Z 30 C 13
Z 35CD17
Z 6 CND 16.05.01
Z 40 C 14

431 S 29
762
420 S 45

X 16 CrNi 16
X22 CrMoV 12 1
X 30 Cr 13
X 38 CrMo 16 1 KU

(420 S 45)

X 40 Cr 14

Workpiece materials Classification, SMG (ver. 1)


SMG
JIS

SS

UNS

AISI/ASTM

SUS 410
SUS 405
SUH 442
SUS 410
SUS 430 F
SUS 416
SUS 410 J 1

2302

S41000
S40500
S44600
S41000
S43020
S41600
J91201

410; CA-15
405
446
410 S
430 F
416

2302
2383
2380
2326
2326

SCS 5
SUH 409
SUS 403
SUS 430
SUS 405

2385
2301
2320

SUS 430 LX
SUS 430 LX
SUJ 2
SKS 3
SKS 43
SKS 31

SNCM 447
SNCM 240
SNCM 439
SACM 645

S40977
S41500
S40900
S41008
S43000
S40500
S43036

2218
2258
2140

F6NM
409 L
403
430
405

J 21890
G51986
T31501
T 72302
T61202

L2

K 23545
K 52440
K 23745

A 355 Cl. D

G87400
2940
2710

444
444
309

430 Ti
430 Nb
A 182-F22
52100
O1
W 210

2541

K 24065
T41901

T31502
1880

Misc.Brands

Condition

Form

Structure
Martensite
Ferrite
Ferrite
Martensite
Ferrite
Martensite
Martensite
Ferrite
Ferrite
Ferrite
Martensite
Ferrite
Ferrite
Ferrite
Ferrite
Ferrite
Ferrite

4340
8740
4340
A 355 Cl. A
S1

O2
W 110

SK 3
SK 2
SK 1
SUP 4

W 112
1870

G10950

1095

2322

S44600

446

Ferrite

SUS 420 J 1

2303

420

SUS 431
SUS 420 J 2

2321-03
2317
2304

S42000
S42200
S43100
J91153

420
422

Martensite
Martensite
Martensite
Martensite
Martensite

SUS 420

2387
2304,2314

S40280

431

420

Martensite
Martensite

279

Workpiece materials Classification, SMG (ver. 1)


SMG
SMG

7
8

280

EN

EN-Nr

W.-Nr

DIN

AFNOR

BS

UNI

X 45 Cr 13
X 45 CrNiW 18 9
X 45 NiCrMo 4
X 70 CrMo 15
X 80 CrNiSi 20
X 90 CrMoV 18
54 NiCrMoV 6

1.4034
1.4873
1.2767
1.4109
1.4747
1.4112
1.2711

(420 S 45)
331 S 40
EN 20B

X 45 CrNiW 18 9
42 NiCrMo 15 7

443 S 65
409 S 19
BH 224

X 80 CrSiNi 20
X CrTi 12

1.3207
1.3318
1.3302
1.3202
1.3355
1.3265
1.3257
1.3255
1.3247
1.3346
1.3348

Z 130 WKCDV 10-4-3-10

BT 42

HS 10-4-3-10

Z 80 WCV 18-04-01

BT 1
BT 5

HS 18-0-1
HS 18-0-1-10

Z 80 WKCV 18-05-04-0
Z 110 DKCWV 09-08-04
Z 85 DCWV 08-04-02-0
Z 100 DCWV 09-04-02-

BT 4
BM 42
BM 1

HS 18-1-1-5
HS 2-9-1-8
HS 1-8-1
HS 2-9-2

HS 3-3-2
HS 6-5-2
HS 6-5-2-5
HS 6-5-3
S-6-5-3C
HS 7-4-2-5
X 100 CrMoV 5
X 105 CrMo 17
X 155 CrVMo 12 1

1.3333
1.3343
1.3243
1.3344
1.3345
1.3246
1.2363
1.4125

X 210 Cr 12

1.2080

X 45 Cr 13
X 45 CrNiW 18 9
X 45 NiCrMo 4
X 65 CrMo 14
X 80 CrNiSi 20
X 90 CrMoV 18
54 NiCrMoV 6
55 NiCrMoV 6
57 NiCrMoV 7 7
75 CrMoNiW 6 7
81 CrMov 42 16
G-X 165 CrCoMo 12
G-X 165 CrMoV 12
G-X 165 CrV 12
S 10-4-3-10
S 12-1-2
S 12-1-4
S 12-1-4-5
S 18-0-1
S 18-1-2-10
S 18-1-2-15
S 18-1-2-5
S 2-10-1-8
S 2-9-1
S 2-9-2
S 2-9-2-8
S 3-3-2
S 6-5-2
S 6-5-2-5
S 6-5-3
S 6-5-3C
S 7-4-2-5
X 100 CrMoV 5 1
X 105 CrMo 17
X 155 CrVMo 12 1
X 165 CrMoV 12
X 2 NiCoMoTi 18 9 5
X 210 Cr 12
X 210 CrW 12
X 3 NiCrMo 18 8 5
X 30 WCrV 5 3
X 30 WCrV 9 3
X 32 CrMoCoV 3 3 3
X 32 CrMoV 3 3
X 38 CrMoV 5 1
X 38 CrMoV 5 3
X 40 CrMoV 5 1
X 120 Mn 12
X 10 CrNiS 18 9
X 12 CrNi 17 7
X 12 CrNi 18 8
X 5 CrNiNb 18 10
X 6 CrNi 18 10
X 6 CrNi 18 11
X 6 CrNi 18 12
X 6 CrNiNb 18 10
X 10 CrNiMoNb 18 12
X 12 CrNi 25 21
X 12 CrNiTi 18 9
X 12 CrNiWTi 16 3
X 15 CrNiSi 20 12
X 2 CrNi 19 11
X 2 CrNiMo 17 13 2
X 2 CrNiMo 18 14 3
X 2 CrNiMo 18 16 4

Z 40 C 14
Z 35 CNWS 18.09
45 NCD 17
Z 70 D 14
Z 80 CSN 20.02
Z 2 CND 18 05
55 NCDV 6
55 NCDV 7

HS 10-4-3-10
HS 12-1-2
HS 12-1-4
HS 12-1-4-5
HS 18-0-1
HS 18-1-2-10
HS 18-1-2-15
HS 18-1-2-5
HS 2-10-1-8
HS 2-9-1
HS 2-9-2

1.4034
1.4873
1.2767
1.4109
1.4747
1.4112
1.2711
1.2713
1.2744
1.2762
1.2369
1.2880
1.2601
1.2201
1.3207
1.3318
1.3302
1.3202
1.3355
1.3265
1.3257
1.3255
1.3247
1.3346
1.3348
1.3249
1.3333
1.3343
1.3243
1.3344
1.3345
1.3246
1.2363
1.4125
1.2379
1.2601
1.2709
1.2080
1.2436
1.2706
1.2567
1.2581
1.2885
1.2365
1.2343
1.2367
1.2344
1.3401
1.4305
1.4310
1.4300
1.4546
1.4301
1.4948
1.4303
1.4550
1.4583
1.4335
1.4541
1.4962
1.4828
1.4306
1.4404
1.4435
1.4438

X 40 CrMoV 5 1
X 120 Mn 12
X 8 CrNiS 18 9
X 9 CrNi 18 8
X 12 CrNi 18 8
X 5 CrNiNb 18 10
X 5 CrNi 18 9
X 6 CrNi 18 11
X 4 CrNi 18 11
X 6 CrNiNb 18 10
X 5 CrNiMoNb 19 11 2
X 12 CrNi 25 21
X 6 CrNiTi 18 10
X 12 CrNiWTi 16 3
X 15 CrNiSi 20 12
X 2 CrNi 19 11
X 2 CrNiMo 17 12 2
X 3 CrNiMo 18 14 3
X 2 CrNiMo 18 15 4

1.2344
1.3401
1.4305
1.4310
1.4300
1.4546
1.4301
1.4948
1.4303
1.4550
1.4583
1.4335
1.4878
1.4962
1.4828
1.4306
1.4404
1.4435
1.4438

BM 34
Z 85 WDCV 06-05-04-0
Z 85 WDKCV 06-05-05-04-02
Z 120 WDCV 06-05-04Z 110 WKCDV 07-05-04
Z 100 CDV 5
Z 100 CD 17
Z 160 CDV 12

BM 2
BM 4

BA 2
BD 2

HS 3-3-2
HS 6-5-2
HS 6-5-2-5
HS 6-5-3
HS 7-4-2-5
X 100 CrMoV 5 1 KU
X 105 CrMo 17
X 155 CrVMo 12 1 KU
X 165 CrMoW 12 KU

Z 2 NKD 19-09
Z 200 C 12

BD 3

E-Z 2 NKD 18
Z 32 WCV 5
Z 30 WCV 9

BH 21

X 30 WCrV 5 3 KU
X 30 WCrV 9 3 KU

32 DCV 28
Z 38 CDV 5

BH 10
BH 11

30 CrMoV 12 27 KU
X 37 CrMoV 5 1 KU

Z 40 CDV 5
Z 120 M 12
Z 10 CNF 18.09
Z 12 CN 17.07
Z 12 CN 18

BH 13
BW 10
303 S 31
301 S 21
302 S 25
347 S 31
304 S 31
304 S 51
305 S 19
347 S 31
318 C 17
310 S24
321 S 51

X 40 CrMo 5 1 1 KU

Z 6 CN 18.09
Z 6 CN 18.09
Z 8 CN 18.11 FF
Z 6 CNNb 18.10
Z 6 CNDNb 17.13
Z 12 CN 25.20
Z 6 CNT 18.12
Z 6 CNNb 18.10
Z 17 CNS 20.12
Z 2 CN 18.10
Z 2 CND 17.12.02
Z 2 CND 17.13
Z 2 CND 19.15.4

309 S 24
304 S 12
316 S 11
316 S 12
317 S 12

X 210 Cr 13 KU
X 215 CrW 12 1 KU

X 10 CrNi 18 09
X 12 CrNi 17 07
X 6 CrNiNb 18 11
X 5 CrNi 18 11
X 5 CrNi 18 10 KW
X 7 CrNi 18 10
X 6 CrNiNb 18 11
X 6 CrNiMoNb 17 13
X 6 CrNi 26 20
X 6 CrNiTi 18 11

X 3 Cr Ni 18 11
X 2 CrNiMo 17 12 2
X 2 CrNiMo 17 13 2
X 2 CrNiMo 18 16

Workpiece materials Classification, SMG (ver. 1)


SMG
JIS

SS

UNS

[2304]

T61206

SAE HNV 3
6F7
440 A
SAE HNV 6
440 B
6F2
L6

T12015
T12001
T12005

T15
T1
T5

T12004
T11342
T 11301
T11307
T11333

T4
M42
H41; M1
M7
M33; M34

T 11302
T11323
T11323
T11341
T30102
S44004
T30402

M2
M35
M3 Cl. 2
M3
M41
A2
440 C
D2

T30403

18 MAR 300
D3

SUH 31
SUS 440 A
SUH 4
SUS 440 B

2327

SKT 4

AISI/ASTM

S44002
S65006
S44003

Misc.Brands

Condition

Form

Structure
Martensite
Martensite

sol. treated

Martensite
PH
Martensite

SKH 57

SKH 2
SKH 4 A
SKH 3
SKH 51
2782

SKH 9; SKH 51
SKH 53
SKH 52; SKH 53
SKH 55

2722
2723

SKD 12
SUS 440 C
SKD 11

2260

Martensite

2310
SKD 1
SKD 2

2312
K 93120

SKD 4
SKD 5

T20821

H21

SKD 7
SKD 6

T20810
T20811

H10
H11

T20813

H13
A128 Grade A
303
301
302
348
304; 304 H
304 H
308; 305
347
318
310 S
321; 321 H
347 H
309
304 L
316 L
316 L
317 L

SKD 61
SC MnH 1
SUS 303
SUS 301
SUS 302

2242
2183
2346
(2331)
2331

SUS 304
SUS 304 H
SUS 305
SUS 347
SCS 22
SUH 310; SUS 310 S
SUS 321

2333
2333
2333
2338

SUH 309
SUS 304 L
SUS 316 L
SCS 16; SUS 316 L
SUS 317 L

2361
2337

2352
2348
2353
2367

S30300
S30100
S30200
S34800
S30400
S30480
S30500
S34700
S31008
S32100
S34700
S30900
S30403
S31603
S 31603
S31703

Austenite
Austenite
Austenite
Austenite
Austenite
Austenite
Austenite
Austenite
Austenite
Austenite
Austenite
Austenite
Austenite
Austenite
Austenite
Austenite
Austenite

281

Workpiece materials Classification, SMG (ver. 1)


SMG
SMG

10
11

12

13

14

15

16

282

EN

EN-Nr

W.-Nr

DIN

AFNOR

BS

UNI

X 2 CrNiN 18 10
X 5 CrNiMo 17 13 3
X 5 CrNi 19 10
X 6 CrNiMoNb 17 12 2
X 6 CrNiMoTi 17 12 2
X 15 CrNiSi 25 20
X 5 CrNiMo 17 12 2
X 1 CrNiMoN 20 18 7
X 1 NiCrMoCuN 31 27 4
X 10 NiCrAlTi 32 20
X 12 NiCrSi 35 16
X 2 CrNiMoN 25 7 4
X 2 CrMoNiCuN 25 6 3
X 2 CrNiMoCuWN25 7 4
X 2 CrNiMoN 17 11 2
X 2 CrNiMoN 17 13 3
X 2 CrNiMoN 17 13 5
X 2 CrNiMoN 22 5 3
X 2 CrNiMoN 22 5
X 1 CrNiMoN 25 22 8
X 2 CrNiN 23 4
X 2 NiCrMoCu 25 20 5
X 1 NiCrMoCu 25 20 5
X 4 CrNiCuNb 16 4
X 3 CrNiMo 27 5 2
X 5 CrNiCuNb 16 4
EN-GJL-100
EN-GJL-150
EN-GJS-350-22
EN-GJS-400-15
EN-GJS-400-18
EN-GJMB-350-10
EN-GJMB-450-6
EN-GJMB-550-4
EN-GJL-200
EN-GJL-250
EN-GJS-500-7
EN-GJS-600-3
EN-GJSA-XNiCr20-2
EN-GJSA-XNiCr20-3
EN-GJSA-XNiMn13-7
EN-GJLA-XNiCr 20-2
EN-GJLA-XNiCr20-3
EN-GJMB-600-3
EN-GJL-300
EN-GJS-700-2
EN-GJLA-XNiCuCr15-6-2
EN-GJLA-XNiCuCr15-6-3
EN-GJMB-700-2
EN-GJL-350

EN-GJS-800-2
EN-GJSA-XNi22
EN-GJSA-XNi35

EN-GJSA-XNiCr30-3
EN-GJSA-XNiCr35-3
EN-GJSA-XNiMn23-4
EN-GJSA-XNiSiCr20-5-2
EN-GJSA-XNiSiCr30-5-5
EN-GJLA-XNiCr 30-3
EN-GJLA-XNiSiCr20-5-3

AW-1200
AW-1050A

1.4311
1.4436
1.4308
1.4580
1.4571
1.4841
1.4401
1.4547
1.4563
1.4876
1.4864
1.4410
1.4507
1.4501
1.4406
1.4429
1.4439
1.4462
1.4462
1.4652
1.4362
1.4539
1.4539
1.4540
1.4460
1.4548
0.6100
0.6150
0.7033
0.7040
0.7043
0.8135
0.8145
0.8155
0.6200
0.6250
0.7050
0.7060
0.7660
0.7661
0.7652
0.6660
0.6661
0.8165
0.6300
0.7070
0.6655
0.6656
0.8170
0.6350
0.6040
0.7080
0.7670
0.7683
0.7677
0.7676
0.7683
0.7673
0.7665
0.7680
0.6676
0.6667
0.6680
Al99
Al99.5

1.4311
1.4436
1.4308
1.4580
1.4571
1.4841
1.4401
1.4547
1.4563
1.4876
1.4864
1.4410
1.4507
1.4501
1.4406
1.4429
1.4439
1.4462
1.4462
1.4652
1.4362
1.4539
1.4539
1.4540
1.4460
1.4542
0.6100
0.6150
0.7033
0.7040
0.7043

X 2 CrNiN 19 11
X 5 CrNiMo 17 13 3
X 6 CrNi 18 9
X 6 CrNiMoNb 17 12 2
X 6 CrNiMoTi 17 12 2
X 15 CrNiSi 25 20
X 5 CrNiMo 18 10
X 1 CrNiMoN 20 18 7
X 1 NiCrMoCuN 31 27 4
X 10 NiCrAlTi 32 20
X 12 NiCrSi 36 16
X 2 CrNiMoN 25 7 4
X 2 CrMoNiCuN 25 6 3
X 2 CrNiMoCuWN 25 7 4
X 2 CrNiMoN 17 12 2
X 2 CrNiMoN 17 13 3
X 2 CrNiMoN 17 13 3
X 2 CrNiMoN 22 5
X 2 CrNiMoN 22 5
X 2 CrNiMoN 25 22 7
X 2 CrNiN 23 4
X 2 NiCrMoCu 25 20 5
X 2 NiCrMoCu 25 20 5
X 4 CrNiCuNb 16 4
X 4 CrNiMo 27 5 2
X 5 CrNiCuNb 17 4
GG-10
GG-15
GGG-35.3
GGG-40
GGG-40.3
GTS-35-10
GTS-45-06
GTS-55-04
GG-20
GG-25
GGG-50
GGG-60
GGG-NiCr 20 2
GGG-NiCr 20 3
GGG-NiMn 13 7
GGL-NiCr 20 2
GGL-NiCr 20 3
GTS-65-02
GG-30
GGG-70
GGL-NiCuCr 15 6 2
GGL-NiCuCr 15 6 3
GTS-70-02
GG-35
GG-40
GGG-80
GGG-Ni 22
GGG-Ni 35
GGG-NiCr 30 1
GGG-NiCr 30 3
GGG-NiCr 35 3
GGG-NiMn 23 4
GGG-NiSiCr 20 5 2
GGG-NiSiCr 30 5 5
GGL-NiCr 30 3
GGL-NiSiCr 20 5 3
GGL-NiSiCr 30 5 5
Al99
Al99.5

Z 2 CN 18 .10 Az
Z 6 CND 18.12.03
Z 6 CN 18.10M
Z 6 CNDNb 17.12
Z 6 CNDT 17.12
Z 15 CNS 25.20
Z 3 CND 17.11.1

304 S 62
316 S 33
304 C 15
318 S 17
320 S 31
314 S 25
316 S 31
X 1 CrNiMoN 20 18 7

X 2 CrNiN 18 11
X 5 CrNiMo 17 13 2

Incoloy 800
Z 20 NCS 33.16
Z 3 CND 25.07 Az

Z 10 NC 32.21
NA 17

0.6200
0.6250
0.7050
0.7060
0.7660
0.7661
0.7652
0.6660
0.6661
0.6300
0.7070
0.6655
0.6656
0.6350
0.6040
0.7080
0.7670
0.7683
0.7677
0.7676
0.7683
0.7673
0.7665
0.7680
0.6676
0.6667
0.6680
3.0205
3.0255

X 2 CrNiMoN 25 7 4

Z 3 CND 25.06 Az
Z 2 CND 17.12 Az
Z 2 CND 17.13 Az
Z 3 CND 18.14.05 Az
Z 2 CND 22.05 Az
Z 2 CND 22.05 Az

316 S 61
316 S 62
(316 S 63)
332 S 15
318 S 13

Z 2 NCDU 25 20

904 S 13

Z 4 CNUNb 16.4 M
Z 3 CND 25.7 Az
Z 6 CNU 17.4
Ft 10 D
Ft 15 D
FGS 370-17
FGS 400-12
FGS-370-17
B 340/12
P 440/7
P 540/5
Ft 20 D
Ft 25 D
FGS 500-7
FGS 600-3
FGS Ni20 Cr2
FGS Ni20 Cr3
FGS Ni13 Mn7
FGL Ni20 Cr2
FGL Ni20 Cr3
P 570/3
Ft 30 D
FGS 700-2
FGL Ni15 Cu6 Cr2
FGL Ni15 Cu6 Cr3
P 690/2
Ft 35 D
Fgl 400
FGS 800-2
FGS Ni22
FGS Ni35
FGS Ni30 Cr1
FGS Ni30 Cr3
FGS Ni35 Cr3
FGS Ni23 Mn4
FGS Ni20 Si5 Cr2
FGS Ni30 Si5 Cr5
FGL Ni30 Cr3
FGL Ni20 Si5 Cr3
FGL Ni30 Si5 Cr5
A-4/1200
A-5/1050A

X 6 CrNiMoNb 17 12
X 6 CrNiMoTi 17 12
X 16 CrNiSi 25 20
X 5 CrNiMo 17 12
X 1 CrNiMoN 20 18 7

X 2 CrNiMoN 17 12
X 2 CrNiMoN 17 13 3
X 2 CrNiMoN 22 5
X 2 CrNiMoN 22 5

X 3 CrNiMo 27 5 2
Grade 100
Grade 150
Grade 350/22
Grade 420/12
Grade 370/17
B 340/12
P 440/7
P 540/5
Grade 220
Grade 260
Grade 500/7
Grade 600/3
Grade S2
Grade S2B
Grade S6
Grade F2

G10
G15

P 570/3
Grade 300
Grade 700/2
Grade F1

P 65-02
G30
GS 700-2

P 690/2
Grade 350
Grade 400

P 70-02
G35

GS 400-12
GSO 42/17
B 35-12
P 45-06
P 55-04
G20
G25
GS 500-7
GS 600-3

GS 800-2

Grade S3
Grade S2M

Grade F3

1C/1200
1B/1050A

Workpiece materials Classification, SMG (ver. 1)


SMG
JIS

SS

UNS

AISI/ASTM

SUS 304 LN
SUS 316
SCS 13

2371
2343
2333

S30453
S31600

SUS 316 Ti
SUH 310
SUS 316

2350

304 LN
316
CF8
316 Cb
316 Ti
314; 310
316

S31640

2347
2778

NCF 800
SUH 330
2328

SUS 316 LN
SUS 316 LN
(SUS 316LN)
SUS 329 J 3L

2375
2377
2377
2327
2562
2564

SUS 329 J 1
SCS 24; SUS 630
FC 100
FC 150
FCD 350-22L
FCD 400-18L
FCMB35-10
PCMP45-06
PCMP55-04
FC 200
FC 250
FCD 500-7
FCD 600-3

2324
01 10-00
01 15-00
07 17-15
07 17-02
07 17-12
08 15-00
08 52-00
08 54-00
01 20-00
01 25-00
07 27-02
07 32-03

07 72-00
05 23-00
PCMP60-03
FC 300
FCD 700-2

08 56-00
01 30-00
07 37-01

PCMP70-02
FC 350

08 62-00
01 35-00
01 40-00

FCD 800-2

S31000
S31600
S31254
N08028
N08800
N08330
S32750
S32550
S32760
S 31653
S31653
(S31653)
S31803
S32205
S32654
S32304
N08904
S15500
S32900
S17400
F11401
F11601
F32800
F32800
F22200
F23130
F24130
F12101
F12401
F33800
F34100
F43000
F43001

F41002
F41003
F24830
F13101
F34800
F41000
F41001
F26230
F13502
F14102
F36200
F43006
F43004
F43003
F43007
F43010

F43005
F41004

A1200
(A1050)

4010
4007

330
F 53
255
F 55
316 LN
316 LN
(316LN)
329 LN
318

904L
CN7M
XM-12
329
630
A18 20 B
A48 25 B
60-40-18
60-40-18
A47 32510
A220 45008
A220 60004
A48 30 B
A48 35 B
A536 80-55-6
A476 80-60-03
A436 Type D-2
A436 Type D-2B

A436 Type 2
A436Type 2b
A220 70003
A48 45 B
A536 100-70-03
A436 Type 1
A436 Type 1b
A220 90001
A48 50 B
A278 60 B
A536 120-90-02
A439 Type D-2B
A439 Type D-5
A436 Type D-3A
A436 Type D-3
A436 Type D-5B
A439 Type D-2M
Nicrosilal Spheronic
A439 Type D-4
A436 Type 3
Nicrosilal
A436 Type D-4

Misc.Brands

254 SMO
Sanicro 28
Alloy 800
Incoloy DS
SAF 2507
Ferralium
Zeron 100

Condition

sol. treated

SAF 2205
SAF 2205
654 SMO
SAF 2304

15-5-PH

sol. treated

17-4-PH

sol. treated

Form

Structure
Austenite
Austenite
Austenite
Austenite
Austenite
Austenite
Austenite
Super austenite
Super austenite
PH
Austenite
Super duplex
Super duplex
Super duplex
Austenite
Austenite
Austenite
Duplex
Duplex
Super austenite
Duplex
Super austenite
Super austenite
PH
Duplex
Super austenite
GCI
GCI
DCI
DCI
DCI
Martensite
Martensite
Martensite
GCI
GCI
DCI
DCI
Austenite
Austenite
Austenite
Austenite
Austenite
Martensite
GCI
DCI
Austenite
Austenite
Martensite
GCI
GCI
Martensite
Austenite
Austenite
Austenite
Austenite
Austenite
Austenite
Austenite
Austenite
Austenite
Austenite
Austenite

AA1200
AA1050A

283

Workpiece materials Classification, SMG (ver. 1)


SMG
SMG

16

17

18

284

EN

EN-Nr

W.-Nr

DIN

AFNOR

AW-1070
AW-1080

Al99.7
Al99.8

AW-2011
AW-2024

AlCuBiPb
AlCuMg1

AW-2014
AW-5005A

AlCuSiMn
AlMg1

AW-6061
AW-5052
AW-5454
AW-5251
AW-5049
AW-5754

AlMg1SiCu
AlMg2.5
AlMg2.7Mn
AlMg2Mn0.3
AlMg2Mn0.8
AlMg3
AlMg4.5Mn
AlMg4Mn
AlMgSi0.5
AlMgSi0.7
AlMgSi1

AW-3105
AW-3005
AW-3103
AW-3003
AW-3004
AW-7020

AlMn0.5Mg0.5
AlMn0.5Mg0.5
AlMn1
AlMn1Cu
AlMn1Mg1
AlZn4.5Mg1

AW-7075
AC-21100
AC-21000
AC-51100

AlCu4Ti
AlCu4TiMg
AlMg3

Al99.7
Al99.8
AlCu2.5Mg0.5
AlCuBiPb
AlCuMg1
AlCuMg2
AlCuSiMn
AlMg1
AlMg1.5
AlMg1SiCu
AlMg2.5
AlMg2.7Mn
AlMg2Mn0.3
AlMg2Mn0.8
AlMg3
AlMg4.5
AlMg4.5Mn
AlMg4Mn
AlMgSi0.5
AlMgSi0.7
AlMgSi1
AlMgSiPb
AlMn0.5Mg0.5
AlMn0.5Mg0.5
AlMn1
AlMn1Cu
AlMn1Mg1
AlZn4.5Mg1
AlZnMgCu0.5
AlZnMgCu1.5
G-AlCu4Ti
G-AlCu4TiMg
G-AlMg3
G-AlMg3Si
G-AlMg5
G-AlMg5
G-AlMg9
G-AlSi10Mg
G-AlSi5Mg
G-AlSi6Cu4
G-AlSi7Mg
G-AlSi8Cu3
G-AlSi9Mg
G-MgAg3Se2Zr1
G-MgAl3Zn
G-MgAl6Mn
G-MgAl6Zn
G-MgAl8Zn
G-MgAl8Zn1
G-MgAl9Zn1
G-MgMn2
G-MgSe3Zn2Zr1
G-MgTh3Zn2Zr1
G-AlSi10Mg(Cu)
GD-AlSi12

A-7/1070
A-8/1080
A-U2G
A-U5PbBi/2011
A-U4G/2024
A-U4G1
A-U4SG/2014
A-G0.6
A-G1.5
(6061)
A-G2.5C/5052
A-G2.5MC/5454
A-G2M
A-G2Mn0.8
A-G3M

AW-5083
AW-5086
AW-6060
AW-6063
AW-6082

3.0275
3.0285
3.1305
3.1655
3.1325
3.1355
3.1255
3.3315
3.3316
3.3211
3.3523
3.3537
3.3525
3.3527
3.3535
3.3345
3.3547
3.3545
3.3206
3.3210
3.2315
3.0615
3.0505
3.0525
3.0515
3.0517
3.0526
3.4335
3.4345
3.4365
3.1841
3.1371
3.3541
3.3241
3.3261
3.3555
3.3292
3.2381
3.2341
3.2151
3.2371
3.2161
3.2373
3.5106
3.5314
3.5662
3.5612
3.5812
3.5812
3.5912
3.5200
3.5103
3.5105
3.2383
3.2382

AC-51400
AC-51400
AC-51200
AC-43400
AC-42000
AC-45000
AC-42100
AC-46200
AC-43200

AlMg5(Si)
AlMg5
AlMg9
AlSi10Mg(Fe)

MG-P-62
MC 21230
MG-P-63
MG-P-61
MC 21110
MC 21120

MgAl3Zn
MgAl6Mn
MgAl6Zn
MgAl8Zn
MgAl8Zn1
MgAl9Zn1

MB 65110

MgSe3Zn2Zr1

AC-43200
AC-44200
AC-46100
AC-47100

AlSi10Mg(Cu)
AlSi12
AlSi11Cu2(Fe)
AlSi12Cu1(Fe)
AlSi17Cu5

CW004A
CW013A
CC331G
CC333G-GZ
CC333G
CW307G
CW308G

AlSi6Cu4
AlSi7Mg
AlSi8Cu3(Si)
AlSi9Mg

CuAg0.1

CuAl10Ni5Fe4
CuAl11Ni6Fe6

A-G4.5MC
A-G4MC/5086
A-GS/6060
A-GSUC/6061
A-SGM0.7/6082
A-SGPb

BS
1A
2L69
FC1/2011
H14
2L97/98
H15/2014
N41/5005
H20
(N4)
N51/5454
N4 /5251

N8/5083
(N5/6)
(H9)/(6060)
(H10)
H30/6082
N31

A-MG0.5/3005
N3/3103
A-M1/3003
A-M1G/3004
A-Z5G/7020
A-Z4GU
A-Z5GU/7075
A-U5GT
A-G3T

H17/7020
2L95/96
2L91/92

LM5
A-S10G
A-S7G

LM9
LM25

A-S7GO3

2L99

A-S10G
G-A3-Z1

MAG-E-111

G-A6-Z1
G-A9
G-A92
G-A92
G-M2
ZRE1

MAG-E-121
MAG1-M
A82
MAG3
MAG-E-101
MAG6-TE

LM9

2.1203
2.0940.01
2.0975.01
2.0966
2.0978

Cu
CuAg0.1
CuAl10Fe
CuAl10Fe5Ni5
CuAl10Ni
CuAl10Ni5Fe4
CuAl11Ni6Fe5

CuAl10Fe

Cu-Ag-4
AB1

CuAl10Ni5Fe5
CuAl10Ni

AB2
CA104

UNI

Workpiece materials Classification, SMG (ver. 1)


SMG
JIS

A2011
A2017

SS

UNS

4005
4004

AA1070A
AA1080A
AA2117
AA2011
AA2017A
AA2024
AA2014
AA5005A
AA5050B
AA6061
AA5052
AA5454
AA5251
AA5049
AA5754
AA5082
AA5083
AA5086
AA6060
AA6005
AA6082
AA6012
AA3105
AA3005
AA3103
AA3003
AA3004
AA7020
AA7022
AA7075

4355

4338
4106
A6061
A5052
A5454

4120

4115
4125
A5082
4140

(A6063

4103
4104,4107
4212

4054
A3003

4425
A7075
4337

AISI/ASTM

A02040
A05140

204
5140
5056A

4253
4244

A13600

B85
B26

4245
4251

A13560

Misc.Brands

Condition

Form

Structure

4163

4633

4637
4635

A380
359,2
4418
AZ31B
AM60A
AZ61A
AZ80A
AZ81A
AZ91A/B
M1A
B80
B80

4437
4442

A413.2
A384.0

ADC12
AA384
ADC14

B390.0
5015
5030
5710
5716

C6301

C11600
C95200
C95500
C62730

CA952
CA955

285

Workpiece materials Classification, SMG (ver. 1)


SMG
SMG

18

EN

EN-Nr

CW300G

CuAl5As

CW107C
CW109C

CuFe2P
CuNi1Si
CuNi10Fe1Mn

CW406J
CW408J
CW409J
CW410J

CW354H
CW112C

CW351H
CW352H
CC496K-GZ
CW113C

CuNi12Zn30Pb1
CW408J
CuNi18Zn19Pb1
CuNi18Zn20
CuNi18Zn27

CuNi30Mn1Fe
CuNi3Si

CuNi9Sn2

CuPb1P

CC480K
CC483K
CW450K
CW452K

286

CuSn4
CW451K
CuSn6

W.-Nr

DIN

2.0916
2.0918
2.0932
2.1291
2.1310
2.0853
2.0872

CuAl5
CuAl5As
CuAl8 Fe3
CuCr
CuFe2P
CuNi1.5Si
CuNi10Fe1Mn
CuNi10Zn45
CuNi12Zn30Pb1
CuNi18Zn19Pb
CuNi18Zn19Pb1
CuNi18Zn20
CuNi18Zn27
CuNi20
CuNi25
CuNi30
CuNi30Fe2Mn2
CuNi30FeMn
CuNi30Mn1Fe
CuNi3Si
CuNi44Mn1
CuNi5Fe1Mn
CuNi9Sn2
CuPb10Sn
CuPb15Sn
CuPb1P
CuPb20Sn
CuSn10
CuSn10Zn
CuSn12
CuSn14
CuSn4
CuSn5
CuSn6
CuSn6Zn6
CuSn7
CuSn7ZnPb
CuSn8
CuZn10
CuZn15
CuZn20
CuZn20Al2
CuZn25Al15
CuZn28
CuZn28Sn1
CuZn30
CuZn30AlFeMn
CuZn31Si1
CuZn33
CuZn35Al1
CuZn35Ni2
CuZn36
CuZn36Pb1.5
CuZn36Pb3
CuZn37
CuZn37Pb0.5
CuZn38Pb1.5
CuZn38Sn1
CuZn38SnAl
CuZn39AlFeMn
CuZn39Pb0.5
CuZn39Pb2
CuZn39Pb3
CuZn40
CuZn40Al2

2.0780
2.0790
2.0790
2.0740
2.0742
2.0822
2.0830
2.0835
2.0883
2.0882
2.0857
2.0842
2.0875
2.1176
2.1183
2.1160
2.1189
2.1050.01
2.1087
2.1051.01
2.1016
2.1020
2.1080

CC493K-GZ
CW453K
CW501L
CW502L
CW503L
CW702R

CuSn8
CuZn10
CuZn15
CuZn20
CuZn20Al2

2.1090.03
2.1030
2.0230
2.0240
2.0250
2.0460

CW504L
CW706R
CW505L

CuZn28
CuZn28Sn1
CuZn30

2.0261
2.0470
2.0265

CW708R
CW506L
CC765S
CW710R
CW507L
CW601N
CW602N
CW508L
CW604N
CW607N
CW717R
CW715R

CuZn31Si1
CuZn33

2.0490
2.0280
2.0592.01
2.0540
2.0335
2.0331
2.0375
2.0321
2.0332
2.0371
2.0530
2.0525

CW610N
CW612N
CW614N
CW509
CW713R

CuZn39Pb0.5
CuZn39Pb2
CuZn39Pb3
CuZn40

CuZn35Ni2
CuZn36
CuZn35Pb2
CuZn36Pb3
CuZn37
CuZn37Pb0.5
CuZn38Pb1.5
CuZn38Sn1
CuZn38SnAl

2.0372
2.0380
2.0401
2.0360
2.0550

AFNOR

BS

CuNi10Fe1Mn

CN102

CuNi18Zn19Pb1
CuNi18Zn19Pb1
CuNi18Zn20

CuNi25

UNI

NS106
NS107
CN105
CuNi30

CuNi30Mn1Fe

CN107

CuNi44Mn
CuNi5Fe1Mn
CuSn10Pb10

LB2

CuSn10

CT1

CuSn12
CuSn14
CuSn4P

PB2

CuSn6

PB103

PB101

CuSn7
CuSn8P
CuZn10
CuZn15
CuZn22Al2

PB104
CZ101
CZ102
CZ103
CZ110
CZ105

CuZn29Sn1
CuZn30
CuZn30AlFeMn

CuZn30AlFeMn
CuZn36
CuZn35Pb2
CuZn36Pb3
CuZn37
(CuZn38Pb2)

CuZn39Pb0.8
CuZn39Pb3
CuZn40

CZ106

CZ107
HTB1
CZ108
CZ131
CZ124
CZ108
CZ118
CZ119

CZ123
CZ128
CZ121
CZ109

Workpiece materials Classification, SMG (ver. 1)


SMG
JIS

SS

UNS

AISI/ASTM

Misc.Brands

Condition

Form

Structure

C60800
C6140
C18400
C19400
5667

C70600
C79300
C76300
C76300
C75200
C77000

C7451

C71300
C71580

5682

5640

5443
5458
5465
5475
C5111
C5191

C5210
C2200
C2300
C2400

5428

CA907

5256

C26800
C96500

C2680

C2720

5150
5165

5170

CA937

C91000
C51100
C51000
C51900

5220
5122

5112

C4430

C2800

C72500
C93700
C93800
C19000
C94100
C90700
C90500

C93200
C83600
C52100
C22000
C23000
C24000
C68700
C86300
C25600
C44300
C26000

5217

C2600

C70600
C70250
C72150

CA865

C27200
C34200
C36000
C27200
C33500
C35300
C46400
C47000
C36500
C37700
C38500
C28000
C67410

287

Workpiece materials Classification, SMG (ver. 1)


SMG
SMG

18

EN

EN-Nr

W.-Nr

DIN

AFNOR

CW723R
CW720R
CW612N
CW622N
CW500L

CuZn40Mn1
CuZn40Mn1Pb
CuZn40Pb2
CuZn44Pb2
CuZn5

2.0572
2.0580
2.0402
2.0410
2.0220

CuZn40Mn1
CuZn40Mn1Pb
CuZn40Pb2
CuZn44Pb2
CuZn5

CuZn39Pb2

19

X2NiCrAITi3220

1.4876

NiMo30
NiMo30

2.4810
2.4810
2.4602
2.4819
2.4610

20

21

NiMo16Cr15W
NiMo16Cr16Ti

2.4619

NiCr21Fe18Mo9
2.4665

288

BS
CZ136
CZ120
CZ104
CZ125

UNI

Workpiece materials Classification, SMG (ver. 1)


SMG
JIS

C2100

SS

UNS

5168
5272

C37800
C68700
C21000

S66286
S35000
S35000
S35500
S45500
N08800
N19909

R30155
R30155

R30195

N10665
N10002
N10002
N10276
N06455
N06007
N06985
N10003
N10003
N06635
N10004
N06002

AISI/ASTM

Misc.Brands

AMPCO 15
AMPCO 18
AMPCO 18.136
AMPCO 18.22
AMPCO 18.23
AMPCO 21
AMPCO 22
AMPCO 25
AMPCO 26
AMPCO 45
AMPCO 483
AMPCO 642
AMPCO 673
AMPCO 674
AMPCO 8
AMPCO 863
AMPCO M4
A286
AM350
AM350
AM355
Custom 455
Discalloy
Incoloy 800
Incoloy 801
Incoloy 909
Lapelloy
M-308
N-155
N-155
Air Resist 13
FSX-414
H531
Haynes 188
Haynes 188
Haynes 25
Mar-M-302
Mar-M-509
MP159
MP35N
Stellite 21
Stellite 30
Stellite 31
W152
W162
Astroloy
GTD222
Hastelloy B-2
Hastelloy C
Hastelloy C
Hastelloy C-22
Hastelloy C-276
Hastelloy C-4
Hastelloy G
Hastelloy G-3
Hastelloy N
Hastelloy N
Hastelloy S
Hastelloy W
Hastelloy X

Condition

Form

Structure

precip. hardened
cast
heat treated

bar, forge, ring

bar, forge, ring


tube

all forms

plate
cast

bar, forge, ring


cast
all forms
all forms

289

Workpiece materials Classification, SMG (ver. 1)


SMG
SMG

21

EN
NiCr15Fe
NiCr22Mo9Nb
NiCr22Mo9Nb
NiCr22Mo9Nb
NiFe38Cr16Nb

NiCr19Fe19Nb5Mo3
NiCr19Fe19Nb5Mo3
NiCr19Fe19Nb5Mo3

EN-Nr

W.-Nr

DIN

2.4816
2.4851
2.4856
2.4856
2.4856

2.4668
2.4668
2.4668
2.4669
2.4669

Ni99.6

2.4061

NiCr20TiAl

2.4634
2.4636
2.4650
2.4631

2.4632
2.4662

ppm
NiCr19Co18Mo4Ti3Al3

NiCr20Co13Mo4Ti3Al
NiCr20Co13Mo4Ti3Al

22

2.4654
2.4654
3.7024
3.7024
TiV10Fe2Al3

TiCu2

3.7124

TiAl5Sn2.5
TiAl5Sn2.5
TiAl5Sn2.5

TiAl6V4
TiAl6V4
TiAl6V4
TiAl6V4
TiAl6V4

290

3.7164
3.7164
3.7164
3.7164

AFNOR

BS

UNI

Workpiece materials Classification, SMG (ver. 1)


SMG
JIS

SS

UNS

AISI/ASTM

N06600
N06601
N06625
N06625
N06625
N09706
N07713
N07718
N07718
N07718
N07750
N07750

N02205

N07263
N07080

N07090
N09901

N03260
N07500

N07001
N07001

R58210
R58650

AMS 4900, -01, -21


AMS 4986
ASTM Grade 21
AMS 4995

R56320
R56320
R54520
R54521
R54520
R54620
R54621
R56260
R56260
R56400
R56400
R56401
R56400
R56400

AMS 4943
AMS 4943
AMS 4910
AMS 4909
AMS 4910
AMS 4919
AMS 4919
AMS 4981
AMS 4981
AMS 4920
AMS 4920, Grd 5
AMS 4981
AMS 4920
AMS 4920

Misc.Brands
IN 100
Inconel 600
Inconel 601
Inconel 625
Inconel 625
Inconel 625
Inconel 706
Inconel 708
Inconel 713
Inconel 713LC
Inconel 718
Inconel 718
Inconel 718
Inconel 901
Inconel X-750
Inconel X-750
Mar-M-200
Mar-M-247
Mod. IN 100
Mod. IN 792
Nickel 201
Nimonic 101
Nimonic 105
Nimonic 115
Nimonic 263
Nimonic 80A
Nimonic 81
Nimonic 86
Nimonic 90
Nimonic 901
Nimonic 91
Ren 95
TD Nickel
Udimet 500
Udimet 520
Udimet 700
Udimet 720
Waspalloy
Waspalloy
Ti (pure)
Ti (pure) (grd 1-4)
Ti 10V-2Fe-3Al
Ti 15Mo-3Nb-3Al-0.2Si
Ti 17
Ti 2Cu
Ti 3Al-2.5V
Ti 3Al-2.5V
Ti 5Al-2.5Sn
Ti 5Al-2.5Sn
Ti 5Al-2.5Sn
Ti 6-2-4-2
Ti 6-2-4-2
Ti 6-2-4-6
Ti 6-2-4-6
Ti 6Al-4V
Ti 6Al-4V
Ti 6Al-4V
Ti 6Al-4V
Ti 6Al-4V

Condition

Form

Structure

all forms
all forms
bar, forge, ring
tube
cast
bar, forge, ring

bar, forge, ring


tube
cast
sol. treated
precip. hardened
all forms

bar, forge
cast
pure - tube
pure - plate, bar, forge

annealed

tube
bar, forge

ELI
annealed
annealed
precip. hardened
annealied
precip. hardened
annealed
annealed
ELI
precip. hardened

ELI
extrusion

Ti ()
Ti ()
Ti ()
Ti ()
Ti (a+b)
Ti ()
Ti (+)
Ti (+)
Ti ()
Ti ()
Ti ()
Ti ()
Ti ()
Ti (+)
Ti (+)
Ti (+)
Ti (+)
Ti (+)
Ti (+)
Ti (+)

291

Workpiece materials Machinability factor, SMG (ver. 1)


Superalloys and titanium alloys
Decreasing machinability factor indicates increasing machining difficulty. If SecoCut is not available, use the machinability factors to get the recommended cutting speed
for any specific alloy by using it in combination with the table on page X and X.

Co-based superalloys

20

Ni-based superalloys

21

Form/Condition

A286
AM350
AM355
Custom 455
Discalloy
IN 800
IN 801
Incoloy 909
Lapelloy
M308
N 155
N 155
Air resist 13
FSX-414
H531
Haynes 188
Haynes 188
Haynes 25
Mar-M-302
Mar-M-509
MP159
MP35N
Stellite 21
Stellite 30
Stellite 31
W152
W162
Astroloy
Hastelloy B-2
Hastelloy C
Hastelloy C
Hastelloy C-22
Hastelloy C-276
Hastelloy C-4
Hastelloy G
Hastelloy G-3
Hastelloy N
Hastelloy N
Hastelloy S
Hastelloy W
Hastelloy X
IN 100
Inconel 600
Inconel 601
Inconel 625
Inconel 625
Inconel 625
Inconel 706
Inconel 708

(precip. hardened)
(cast)

(bar, forge, ring)

(bar, forge, ring)


(tube)

(all forms)
(plate)
(cast)

(bar, forge, ring)


(cast)
(all forms)
(all forms)
(all forms)
(all forms)
(bar, forge, ring)
(tube)
(cast)
(bar, forge, ring)

0,80
0,90
0,80
1,00
1,00
0,80
1,00
0,80
1,25
1,00
1,00
0,80
0,25
1,00
0,38
0,75
0,88
0,75
1,00
0,75
1,00
1,00
1,00
1,00
1,00
1,00
0,88
1,00
1,43
1,79
1,43
1,43
1,29
1,29
1,29
1,29
1,43
1,29
1,79
1,29
1,29
0,57
1,43
1,43
1,14
1,29
1,71
1,43
1,29

SMG

Alloy

21

Ni-based superalloys

Fe-based superalloys

19

Alloy

22

Titanium alloys

SMG

Machinability
factor

Inconel 713
Inconel 713LC
Inconel 718
Inconel 718
Inconel 718
Inconel 901
Inconel X750
Inconel X750
Mar-M-200
Mar-M-247
Mod. IN 100
Mod. IN 792
Nickel 201
Nimonic 101
Nimonic 105
Nimonic 115
Nimonic 263
Nimonic 80A
Nimonic 81
Nimonic 86
Nimonic 90
Nimonic 901
Nimonic 91
Ren 95
TD Nickel
Udimet 500
Udimet 520
Udimet 700
Udimet 720
Waspalloy
Waspalloy
Ti 6AI-4V
Ti 6AI-4V
Ti 6AI-4V
Ti 6AI-4V
Ti 6AI-4V
Ti
Ti 3AI-2.5V
Ti
Ti 5AI-2.5Sn
Ti 5AI-2.5Sn
Ti 5AI-2.5Sn
Ti 6-2-4-6
Ti 2Cu
Ti 6-2-4-2
Ti 3AI-2.5V
Ti 6-2-4-2
Ti 6-2-4-6
Ti 17

Form/Condition

(bar, forge, ring)


(tube)
(cast)
(sol. treated)
(precip. hardened)
(all forms)

(bar, forge)
(cast)
(annealed casting)
(extrusion)
(annealed)
(ELI)
(precip. hardened)
(pure) - (tube)
(annealed tube)
(pure) - (plate, bar, forge)
(ELI)
(annealed)
(annealed)
(annealed)
(bar, forge)
(precip. hardened)
(precip. hardened)

Machinability
factor
1,07
1,14
1,00
1,14
1,14
1,14
1,43
1,00
0,57
0,71
0,57
0,86
4,29
0,71
1,29
1,00
1,14
1,29
1,14
1,43
0,71
1,29
0,71
0,43
1,00
0,86
0,86
0,86
0,86
1,14
1,00
1,09
1,09
1,00
1,00
0,94
1,88
1,88
1,41
1,25
1,09
1,09
1,09
0,94
0,94
0,78
0,78
0,78
0,56

Note that the machinability factors refer to the representative materials for each SMG 19-22, i.e. the machinability factors should be used to recalculate the given cutting
speed for the representative material when SecoCut is not available.

Workpiece materials Machinability factor, SMG (ver. 1)

292

Declaration of Conformity
Cemented carbide inserts and insert carriers
Cemented carbide inserts and cemented carbide insert carriers from Seco Tools are not included in the product range intended for
the following requirements. Nevertheless Seco Tools can make the following declaration.
These products meet all requirements in RoHS (Restriction of the use of certain Hazardous Substances in electrical and electronic
equipment), WEEE (Waste Electrical & Electronic Equipment) and ELV (End of Life Vehicles) requirements.
Products do not contain mercury, lead, hexavalent chromium, cadmium, CFC, HCFC, flame retardants or solvents in concentrations
that exceed specifications in the regulations.
Regrinding:
Wet or dry grinding can produce potentially hazardous dusts or mists that can irritate skin, eyes, nose, throat and result in lung
damage or disease. To avoid injury use proper safety precautions and protective equipment.
Disposal:
Seco Tools will buy back used inserts and solid carbide tools for recycling. Inserts and solid carbide tools should be separated from
other metal waste (steel, aluminium, copper etc).
All packing material is fully recyclable.

CBN and PCD inserts


Inserts from Seco Tools are not included in the product range intended for the following requirements. Nevertheless Seco Tools can
make the following declaration.
This product meets all requirements in RoHS (Restriction of the use of certain Hazardous Substances in electrical and electronic
equipment), WEEE (Waste Electrical & Electronic Equipment) and ELV (End of Life Vehicles) requirements.
Products do not contain mercury, lead, hexavalent chromium, cadmium, CFC, HCFC, flame retardants or solvents in concentrations
that exceed specifications in the regulations.
Regrinding:
Wet or dry grinding can produce potentially hazardous dusts or mists that can irritate skin, eyes, nose, throat and result in lung
damage or disease. To avoid injury use proper safety precautions and protective equipment.
Disposal:
Seco Tools will buy back used CBN- or PCD-tipped inserts for recycling. Inserts should be separated from other metal waste (steel,
aluminium, copper etc). Solid CBN-inserts may be discarded as landfill waste.
All packing material is fully recyclable.

Declaration of Conformity

293

Declaration of Conformity
Black oxide insert carriers
Insert carriers from Seco Tools are not included in the product range intended for the following requirements. Nevertheless Seco
Tools can make the following declaration.
This product meets all requirements in RoHS (Restriction of the use of certain Hazardous Substances in electrical and electronic
equipment), WEEE (Waste Electrical & Electronic Equipment) and ELV (End of Life Vehicles) requirements.
Products do not contain mercury, lead, hexavalent chromium, cadmium, CFC, HCFC, flame retardants or solvents in concentrations
that exceed specifications in the regulations.
Disposal:
Used insert carriers may be sent for recycling together with ordinary steel waste (swarf and discarded steel scrap) for recycling.
All packing material is fully recyclable.

Cermet inserts
Inserts from Seco Tools are not included in the product range intended for the following requirements. Nevertheless Seco Tools can
make the following declaration.
This product meets all requirements in RoHS (Restriction of the use of certain Hazardous Substances in electrical and electronic
equipment), WEEE (Waste Electrical & Electronic Equipment) and ELV (End of Life Vehicles) requirements.
Cermet grade C15M inserts do contain Nickel and will leach Nickel when in contact with the skin. Amount of leaching is higher than
specified in norm SS-EN 1811 Reference test method for release of nickel from products intended to come into direct and prolonged
contact with the skin. These norms are intended for products that are in direct and prolonged contact with the skin and are therefore
not directly applicable for cermet inserts. Persons with known allergic reactions to nickel are advised to wear protective gloves when
handling cermet inserts.
Regrinding:
Wet or dry grinding can produce potentially hazardous dusts or mists that can irritate skin, eyes, nose, throat and result in lung
damage or disease. To avoid injury use proper safety precautions and protective equipment.
Disposal:
Used inserts may be recycled. Inserts should be separated from other metal waste (steel, aluminium, copper, etc) including
cemented carbide inserts.
All packing material is fully recyclable.

294

Declaration of Conformity
Nickel coated insert carriers
Insert carriers from Seco Tools are not included in the product range intended for the following requirements. Nevertheless Seco
Tools can make the following declaration.
This product meets all requirements in RoHS (Restriction of the use of certain Hazardous Substances in electrical and electronic
equipment), WEEE (Waste Electrical & Electronic Equipment) and ELV (End of Life Vehicles) requirements.
Products do not contain mercury, lead, hexavalent chromium, cadmium, CFC, HCFC, flame retardants or solvents in concentrations
that exceed specifications in the regulations.
Insert carriers do contain Nickel and will leach Nickel when in contact with the skin. Amount of leaching is Not higher then norm
SS-EN 1811 Reference test method for release of nickel from products intended to come into direct and prolonged contact with the
skin.
These norms are intended for products that are in direct and prolonged contact with the skin and are therefore not directly applicable
for insert carriers. Persons with known allergic reactions to nickel are advised to wear protective gloves when handling Nickel coated
insert carriers
Disposal:
Used tools maybe sent for recycling together with ordinary steel waste (swarf and discarded steel scrap) for recycling.
All packing material is fully recyclable.

295

Declaration of Conformity
Intentionally added alloying elements
Cemented carbide

Grade
W
CP200
CP300
CP500
CP600
C15M
DP2000
F15M
F25M
F30M
F40M
HX
H15
H25
KX
MH1000
MK1500
MK2000
MK3000
MM4500
MP1500
MP2500
MP3000
MS2500
TGP25
TGP35
TGP45
TH1000
TH1500
TK150
TK1000
TK1001
TK2000
TK2001
TM2000
TM4000
TP0500
TP1020
TP1030
TP1500
TP200
TP2500
TP40
TS2000
TS2500
T1000D
T2000D
T25M
T250D
T3000D
T350M
T400D
T60M
883
890

296

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Ti
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Co

Cr

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Coating
Ni

Mo

[
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C
[
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Ti

Al

[
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[
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