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Knight Hawk Supply SEAL PROFILE INDEX

Polypak Seal
With O Ring Expander Page 1.1 Figure 101

By Cross Section
Style RTUB
Super-Duty Rod Seal Page 1.3 Figure 111

Pg 1

Style 800 U Seal


With Quad Ring Expander Page 1.1 Figure 102

Style RTUL
Quad Ring Loaded Rod U Seal Page 1.3 Figure 112

PIP Seal
Used With Polypak Seal Page 1.1 Figure 103

Style PU
Piston U Seal Page 1.3 Figure 113

Z-Seal
Page 1.1 Figure 104

Style 870
Rubber U Seal Page 1.3 Figure 114

Style DSU
Heavy Duty U Seal Page 1.2 Figure 105

Style HRU
Homogeneous U Seal Page 1.4 Figure 115

Style DPU
Heavy Duty Piston U Seal Page 1.2 Figure 106

Style HSU
Homogeneous U Seal Page 1.4 Figure 116

Style DRU
Heavy Duty Rod U Seal Page 1.2 Figure 107

Style 872
Neo-Fab U Seal With Loader Page 1.4 Figure 117

Style HU
Symmetrical U Seal Page 1.2 Figure 108

Style UKR
Rod U Seal Page 1.4 Figure 118

Style RTU
Asymmetric Twin Lip Rod U Seal Page 1.2 Figure 109

Style UKP
Piston U Seal Page 1.4 Figure 119

Style RU
Urethane U Seal Page 1.3 Figure 110

Style LUE
Leather U Seal With Loader Page 1.5 Figure 120

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Style KR
Rod Buffer Seal Page 1.5 Figure 121

SEAL PROFILE INDEX

By Cross Section

Style TR
Rod T Seals Page 1.7 Figure 130

Style DYR
Rod Buffer Seal Page 1.5 Figure 122

Style TP
Piston T Seals Page 1.7 Figure 131

Caterpillar Rod Buffer


Caterpillar Specific Buffer Seal 1 Piece Page 1.5 Figure 123

Style CPS
Capped Piston T-Seals Page 1.8 Figure 132

Caterpillar Rod Buffer


Caterpillar Specific Buffer Seal 2 Piece Page 1.5 Figure 123

Style PS1400
Glass Filled Teflon Piston Seals Page 1.8 Figure 133

VS Sets
Vee Packing Sets Page 1.6 Figure 124

Style PS1500
Cast Polyurethane Piston Seals Page 1.8 Figure 134

Style HDLV Sets


Hydrolock Vee Packing Sets Page 1.6 Figure 125

Style PS1600
Glass Filled Teflon Piston Seals Page 1.8 Figure 135

Vee Rings
Individual Vee Rings And Adaptors Page 1.6 Figure 126

Style PS1800
Glass Filled Teflon Piston Seals Page 1.8 Figure 136

Style WV
WV Packing and Adaptors Page 1.6 Figure 127

Style PS1850
Bronze Filled Piston Seals Page 1.9 Figure 137

Piston Cups
Rubber, Urethane & Neo-Fab Page 1.7 Figure 128

Style PS2470
Bronze Filled Teflon Piston Seals Page 1.9 Figure 138

Style DAPC
One Piece Double Acting Piston Cups Page 1.7 Figure 129

Style PS2700
Glass Filled Polyester Piston Seals Page 1.9 Figure 139

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SEAL PROFILE INDEX

By Cross Section
Style ST Urethane
Wiper Ring Page 1.12 Figure 150

Pg 3

Style PS2000
Piston Seal Page 1.9 Figure 140

Style PS914
Piston Seal Page 1.9 Figure 141

Style STXE Energized


Urethane Wiper Ring Page 1.12 Figure 151

Caterpillar
Caterpillar Piston Seal 2 Piece Page 1.10 Figure 142

Style ST-XL Urethane


Wiper Ring Page 1.12 Figure 152

Style PSA-58
Piston Seal Page 1.10 Figure 143

Style BT Urethane
Wiper Ring Page 1.12 Figure 153

Style PSA-65
Piston Seal Page 1.10 Figure 144

Style AN Urethane
Wiper Ring Page 1.12 Figure 154

Style PSC
Piston Seal Page 1.10 Figure 145

Style HW Urethane
Wiper Ring Page 1.13 Figure 155

Style PSM
Piston Seal Page 1.10 Figure 146

Style KW Urethane
Wiper Ring Page 1.13 Figure 156

Style PSQ
Piston Seal Page 1.11 Figure 147

Style MCU Metal Clad


Heavy Duty Wiper Page 1.13 Figure 157

Style PUS
Piston Seal Page 1.11 Figure 148

Style MCU
Metal Clad Wiper Page 1.13 Figure 158

Style SPR
Cast Iron Piston Rings Page 1.11 Figure 149

Style MCHD
Metal Clad Wiper Page 1.13 Figure 159

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Style PCU
Metal Clad Wiper Page 1.14 Figure 160

SEAL PROFILE INDEX

By Cross Section

SFS Rings
4 Bolt Split Flange Seals Page 1.16 Figure 170

Style MCN
Metal Clad Wiper Page 1.14 Figure 161

Style TS
Thread Seal
Page 1.16 Figure 171

Style SG
Metallic Rod Wiper Bronze & Nitrile Page 1.14 Figure 162

Style SB
Face Seal
Page 1.16 Figure 172

Style FGR
Flexible Guide Bearing Page 1.14 Figure 163

Style 110
Face Seal
Page 1.16 Figure 173

Wear Rings
Nylon Wear Rings Piston and Gland Page 1.14 Figure 164

O Ring Kits
All Types & Sizes of O Ring Kits Page 1.17 Figure 174

Rod Bearings
Solid Nylon Ring Page 1.15 Figure 165

Back Up Kits
All Types of Back-Up Ring Kits Page 1.17 Figure 175

O Rings
Page 1.15 Figure 166

Quad Kits
Page 1.17 Figure 176

Square O Rings
Page 1.15 Figure 167

Seal Kits
All Types of Seal Kits Page 1.18

Quad Rings
Page 1.15 Figure 168

Tel Cyl Seal Kits


All Makes of Telescopic or Multiple Stage Kits Page 1.19

Back Up Rings
Page 1.15 Figure 169

MISCELLANEOUS
Page 1.20 / 1.22

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PISTON and ROD SEALS


O Ring

95 A Urethane Material Temperature Range -65 to +220 0 to 5,000 PSI Pressure Range

Standard: Height and cross section are equal, thus giving a square seal. Utilizes type D lip. Typical Part Number 2500-3500-Std

Deep: Utilizes the same D lip but the seal height is greater than cross section, thus giving a rectangular shape. Typical Part Number 2500-3500-375B

Type B: Same Dimensions as the DEEP. Beveled lip design provides better film breaking. Utilizes type B lip. Typical Part Number 2500-3500-375B

Polypak Seal with O Ring Expander


Standard: Height and cross section are equal, thus giving a square seal. Utilizes type D Lip. Typical Part Number U25-2.50

Figure 101

CS

Deep: Utilizes the same D lip, but the seal height is greater than the cross section, thus giving a rectangular shape. Typical Part Number U25-2.50-37D Type B: Same Dimensions as the DEEP. Beveled lip design provides better film breaking. Utilizes type B lip. Typical Part Number U25-2.50-37B

95 A Urethane Material -65 to +220 Temperature Range 0 to 5,000 PSI Pressure Range Also Fluorocarbon Temperature Range -20 to +400

Type SQB: Same dimensions as the STANDARD seal. Beveled lip design provides better film breaking. Utilizes type B lip. Typical Part Number U25-2.50-SQB

Style 800 U Seal with Quad Ring Expander

Figure 102

PIP Seal:

PIP Ring seal converts a

Uni-directional seal into a Bidirectional seal. Call KNIGHT HAWK SUPPLY for dimension of groove width and diameter. Material 95 A Urethane Temperature Range

-65 to +220 Figure 103

PIP Seal Rings


Z-Seal: The Z-Seal is a squeeze type seal, combining the excellent sealability and low compression set of resilient rubber lip with the greater anti-extrusion characteristics of a hard thermoplastic. Material Urethane & Rubber Temperature Range -65 to +220

Z-Seal
KNIGHT HAWK SUPPLY, INC. For Cylinders, Seals and Parts (636) 338-4031

Figure 104

1.1

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PISTON and ROD SEALS


OD

DSU Seal:

Used interchangeably for piston or rod sealing,

these U-seals employ the same tough urethane material found in the Heavy Duty Rod and Piston U-Seal.
H

ID

CS

Material 92 A Urethane Temperature Range -65 to +250 Pressure Range 0 to 6,000 PSI

Heavy Duty Style DSU Seal


OD DPU Seal: Specifically designed as piston seals, these U-seals

Figure 105

are engineered to seal on their outside diameter. They offer extended service life and maximum reliability in piston H sealing. Material ID CS 92 A Urethane Figure 106

Heavy Duty Style DPU Seal


DRU Seal: These seals are specifically designed to seal on

their inside diameter and engineered to attain maximum life and reliability in dynamic rod sealing. Some of these rod seals employ a second sealing lip on the inside diameter. H ID OD 92 A Urethane Material -65 to +250 Temperature Range 0 to 6,000 PSI Pressure Range

CS

Heavy Duty Style DRU Seal


HU Seal: Feature a reverse bevel lip design and are

Figure 107

OD

molded from high quality urethane. The balanced symmetrical design makes them ideal for rod or piston H application. Material 90 A Urethane Temperature Range -50 to +200

ID

CS

Style HU Seal
OD RTU Seal: The twin lip design helps solve difficult rod

Figure 108

sealing problems by providing lower friction, increased stability, and high dynamic lip force, while preventing air H penetration from outside the cylinder. 94 A Urethane Material -65 to +220 Temperature Range 0 to 5,000 PSI Pressure Range

ID

CS

Figure 109

Style RTU Seal


1.2
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PISTON and ROD SEALS


OD

RU Seal: application.
H

Style RU seals are molded from high

quality urethane and designed specifically for rod

ID

CS

Material 90 A Urethane Temperature Range

-65 to +220 Figure 110

Style RU Seal
OD
RTUB Seal: Featuring high pressure and high shock load capability, this seal

utilizes the same twin lip design found in the RTU style. With the main body of the seal molded from high performance polyurethane, this seal incorporates a dynamically designed nitrile energizer and a tough polyacetal anti-extrusion ring, it is capable of pressures up to 10,000 PSI. Material 94 A Urethane seal / Rubber energizer / Polyacetal anti-extrusion ring Temperature Range -50 to +230

ID

CS

Super Duty Style RTUB Rod Seal


OD
RTUL Seal: Molded from high performance polyurethane, Style

Figure 111

RTUL Rod U-Seals feature an expander for good low pressure sealing. The twin lip feature reduces friction and promotes stability.

95 A Urethane Material -65 to +275 Temperature Range 0 to 5,000 PSI Pressure Range

ID

CS

Style RTUL Seal


OD

Figure 112

PU Seal:

Style PU seals are molded from high quality

urethane and designed specifically for piston application.

90 A Urethane Material -65 to +220 Temperature Range 0 to 5,000 PSI Pressure Range

ID

CS

Style PU Seal
OD
870 Seal: Style 870 U-Seals are precision molded from

Figure 113

Buna-N synthetic rubber. Style 870 U-Seal dash numbers conform in size to Army-Navy specification

AN6226. 70 A Buna-Rubber Material -40 to +240 Temperature Range

ID

CS

Figure 114

Style 870 Seal


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PISTON and ROD SEALS


OD
HRU Seals: Style HRU seals are precision molded from 80 Durometer Buna-N rubber. Sizes include those found in Army-Navy spec. AN6226 and narrow cross-section sizes found in JI Case cylinders and the popularly termed Huva Cup.

80 A Buna-N Rubber & 80 A Fluorocarbon Material -40 to +250 (Fc: -20 to +400) Temperature Range 0 to 1,000 PSI Pressure Range

ID OD

CS

Style HRU U-Seal


HSU Seals: Style HSU u-seals are precision molded from 90 Durometer

Figure 115

Buna-N rubber or 90 A Fluorocarbon, 90 Duro Rubber for abrasion resistance and Fluorocarbon for heat resistance. These seals are commonly found in industrial cylinder, as piston, rod and cushion seals.

H
Material 90 A Buna-N Rubber or 90 A Fluorocarbon Temperature Range -40 to +250 Buna-N (Fc:= -20 to +400) Pressure Range 0 to 1,250 PSI W/O Back up / 0 to 2,250 PSI W/ Back up

ID

CS

Style HSU U-Seal


872 Seal: Constucted of rubberized cotton fabric, these

Figure 116

OD
Filler

seals provide an excellent low friction replacement for leather u-seals UF suffix provides a filler ring.

Cotton Fabric and Rubber Material -65 to +220 Temperature Range 0 to 5,000 PSI Pressure Range

ID OD

CS

Style 872 Seal


UKR Seal: Style UKR seals are designed for rod seals, and are found in Air cylinders. Designed to act as a positive sealing, low friction replacement for conventional rubber u-seals. Molded from polyurethane, UKR style u-seals provide long life and resistance against extrusion.

Figure 117

Low friction allows these seals to run smoothly in lubricated or nonlubricated cylinders, the flexible dynamic lip provides very low breakaway friction and steady motion.

ID

CS

90 A Urethane Material Temperature Range

-65 to +220

Figure 118

Style UKR Seal


UKP Seal: Style UKP seals are designed for piston seals, and are found

OD

in Air cylinders. Designed to act as a positive sealing, low friction replacement for conventional rubber u-seals. Molded from polyurethane, UKR style u-seals provide long life and resistance against extrusion. Low friction allows these seals to run smoothly in lubricated or non-

lubricated cylinders, the flexible dynamic lip provides very low breakaway friction and steady motion.

ID 1.4

CS

90 A Urethane Material Temperature Range

-65 to +220

Figure 119

Style UKP Seal


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PISTON and ROD SEALS


OD
LUE Seals: LUE seals are constructed of thiokol treated leather with nitrile expander ring. Many applications still require the use of these seals since there are no reliable retrofits available. Among these applications are bucket

H1 ID

H2

trucks, drill rigs, forklifts and some cylinders built by Benton Harbor Engineering.

CS

Material

Leather & Nitrile

Style LUE U-Seal


KR Buffer Seal: Style KR rod buffers utilize a 40% bronze filled Teflon seal ring

Figure 120

with an o-ring energizer. Buffer seals are used to buffer pressure spikes from

Groove Dia.

the primary rod seal, and are sometimes used in tandem. Combined with an

Rod Dia.

unloaded u-cup, pressure builds between the buffer seal and primary seal and helps load the u-cup, Material Bronze Filled Teflon / Rubber Energizer

Width

Style KR Rod Buffer Seal


DYR Buffer Seal:
Groove Width

Figure 121

Rod Dia.

Style DYR rod buffer is a u-cup style buffer ring that

offers an asymmetric sealing lip profile, champhered sealing edges, and pressure relieving capabilities to prevent inner pressure entrapment when employed in a tandem sealing system. This rod buffer seal is designed to absorb impact pressure fluctuations under high-load conditions, thus increasing the life of the tandem seal. Buffers over 2.25 have polyacetal

Groove Diam.

H ID OD

back-up. Material Urethane U-Style Seal / Polyacetal Back-Up Temperature Range -40 to +220

Figure 122

Style DYR Rod Buffer Seal


Rod Buffer Seal: These urethane buffer rings are a rectangular in shape in profile. They are most commonly used in combination with a u-cup as a rod seal. Their purpose is to Rod Size protect the rod seal from contaminants as well as to apply a hydraulic load to the u-cup. Commonly found in Caterpillar and some Case equipment. 92 A Urethane Material -65 to +220 Temperature Range

Figure 123

Caterpillar 1 Piece Rod Buffer Seal


Caterpillar 2 Piece Rod Buffer Seal: Is the same as Style KR rod buffers specific for Caterpillar, utilize a 40% bronze filled Teflon seal ring with an o-ring

Groove Dia.

energizer. Buffer seals are used to buffer pressure spikes from the primary

Rod Dia.

rod seal, and are sometimes used in tandem. Combined with an unloaded ucup, pressure builds between the buffer seal and primary seal and helps load the u-cup, Material Bronze Filled Teflon / Rubber Energizer

Width

Figure 124

Caterpillar 2 Piece Rod Buffer Seal


1.5

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PISTON and ROD SEALS


Top Adaptor

VEE Sets:

These Vee sets are the finest quality available

in the industry. While all sets incorporate fabric reinforced rubber pressure rings, one or two urethane rings are included to improve low pressure sealing, when it is feasible. Most sets use nylon adapters. Properly

Vee Rings

installed the pressure limits are as follows; ( 3,000 PSI - 4 Vees ) ( 5,000 PSI -- 5 Vees ) ( 10,000 PSI -- 6 Vees )

Bottom Adaptor ID OD CS

Material

Fabric Reinforced Rubber & Urethane Rings With Nylon Adaptors

Figure 124

VS Sets Vee Packing Sets

Hydrolock Vee Packing Sets: sets utilize Hytrel & Nylon Vees to cover
OD ID

These Vee

pressure from 0 to 6,000 PSI and provide excellent extrusion resistance. Male & Female bearings are molded from glass filled nylon, Material Hytrel & Nylon Temperature Range -40 to +220

Figure 125

HDLV Sets Hydrolock Vee Packing Sets


Vee Rings: Individual Vee rings and adapters are of the same high

quality product as found in our assembled Vee sets. Stocking individual Vee rings allows you to assemble sets to your specific requirements. (Top Adaptor - Vee Rings - Bottom Adaptor) (Nylon - Neo-Fab - Urethane - Rubber - Teflon - Homogeneous Rubber) Temperature Range Pressure Range -35 to +220 0 to 10,000 PSI Figure 126

ID OD

CS

Vee Rings and Adaptors


OD WV Ring Packing: Similar to Vee Packing, WV packing is stacked in a pedestal fashion. Stacked rings do not require axial force to obtain the proper lip interference. Also, stacked WVs have the advantage of redundancy - if one ring fails,

Center Ring

Flat Back

the next ring will back it up Fabric Reinforced Rubber and Buna-N Material -40 to +250 Temperature Range 250 to 8,000 PSI Pressure Range

Deep Base
ID

Figure 127

WV Packing and Adaptors


1.6
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PISTON and ROD SEALS


Piston Cup Neo-Fab:
Bore Size

Material

Cotton Fabric and Rubber. -65 to +220 0 to 3,000

Temperature Range/Pressure Range PSI Piston Cup Urethane:


Lip Height

Material

90 A Urethane -65 to +220 0 to 1,200

Temperature Range/Pressure Range PSI

Thickness

Hole Size

Figure 128

Piston Cup
DAPC Piston Cup: This complete piston cup with a simple, one-

Bore

piece construction serves the same purposes as a multi-assembly unit and is more economical with easy maintenance, dependability, and long life. This unique piston cup consists of homogeneous rubber bonded to a zinc coated steel plate. The center hole may be enlarged to accommodate larger piston rods. Recommended for

Width Hole Size Steel Plate

pneumatic and low-pressure hydraulic applications. Rubber Lip / Zinc Coated Steel Plate Material -65 to +220 Temperature Range 0 to 800 PSI Pressure Range

Figure 129

Style DAPC One Piece Piston Cup


TR Rod Seals: T-Seals combine a resilient sealing ring with a hard, split back-up ring on each side of the sealing element. The assembly installs in a standard o-ring groove. T-seals are non-spiraling and extrusion resistant to 10,000 PSI with improved tolerances. Material Hard plastic Back-Ups / Buna-N Rubber Seal Temperature Range -65 to +220 Pressure Range 0 to 10,000 PSI
Width

Rod Diameter

Figure 130

Style TR T Rod Seal


TP Piston Seals: T-Seals combine a resilient sealing ring with a hard, split back-up ring on each side of the sealing element. The assembly installs in a standard o-ring groove. T-seals are non-spiraling and extrusion resistant to 10,000 PSI with improved tolerances. Material Hard plastic Back-Ups / Buna-N Rubber Seal Temperature Range -65 to +220 Pressure Range 0 to 10,000 PSI Figure 131

Bore Size

Width

Style TP T Piston Seal


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PISTON SEALS
G L A

CPS Seals: A heavy duty double-acting assembly, the capped T-seal exhibits excellent sealability, extrusion resistance, and wearability. PTFE Cap / Nylon Back Up / Rubber Energizer Material -40 to +220 Temperature Range 0 to 6,000 PSI Pressure Range

Style CPS Capped Piston T-Seal


D C B

Figure 132

PS1400: The PS1400 seals offer low friction and high strength in a compact double-acting piston seal design. The PTFE seal ring, combined with a rubber O- Ring energizer, assures positive contact with the dynamic surface. The PS1400 is designed to fit ANSI/B93.32-1973 groove standards. Material 15% Glass Filled Teflon Seal / Rubber O-Ring Energizer -40 to +220 Temperature Range 0 to 5,000 PSI Pressure Range

F A

Style PS1400 Piston Seal


D C B

Figure 133

F A

PS1500: Totally interchangeable with PS1400, the PS1500 piston seals are molded from tough 60 shore D durometer polyurethane. During the molding process, a .002 thick band of molybdenum is molded into the outside diameter of the seal ring for reduced friction. PS1500 Piston Seals are easily stretched over the piston and recover rapidly to permit immediate installation and assembly. Polyurethane / Rubber O-Ring Energizer Material -65 to +220 Temperature Range 0 to 5,000 PSI Pressure Range

Figure 134

Style PS1500 Piston Seal


D
C

PS1600: The PS1600 seal is the same as the PS1400 except for Groove Width (D) and Seal Height (B) 15% Glass Filled Teflon Seal / Rubber O-Ring Energizer Material -40 to +220 Temperature Range 0 to 5,000 PSI Pressure Range Figure 135

F A

Style PS1600 Piston Seal


D
C

PS1800: The PS1800 seal provides low friction, high strength piston sealing, The PS1800 also provides double-acting piston sealing in a compact design that meets the requirements of ANSI/B93-32-1973. 15% Glass Filled Teflon Seal / Square Rubber Energizer Material -40 to +220 Temperature Range 0 to 5,000 PSI Pressure Range Figure 136

F A

Style PS1800 Piston Seal


1.8
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PISTON SEALS
D
C

PS1850: The PS1850 piston seal can be used interchangeably with the PS1800 style piston seal. This seal provides improved heat resistance for demanding applications.. Bronze Filled Teflon Seal / Square Rubber Energizer Material -40 to +220 Temperature Range 0 to 5,000 PSI Pressure Range

F A

Style PS1850 Piston Seal


D
C

Figure 137

PS2470: The PS2470 seals offer low friction and high strength in a compact double-acting piston seal design. The seal is 40% Bronze Filled Teflon with an Oval rubber energizer. 40% Bronze Filled Teflon Seal / With a Rubber Energizer Material -40 to +220 Temperature Range 0 to 5,000 PSI Pressure Range Figure 138

F A

Style PS2470 Piston Seal


D
C

PS2700: Totally interchangeable with PS1800, this seal is molded from high grade polyesters with 5% glass fiber and 5% Teflon, has high degree of memory, stretches over the piston and snaps in the groove for immediate assembly. These seals also feature low friction and high abrasion and extrusion resistance. Glass & Teflon Filled Polyester Seal / Rubber Energizer Material -40 to +220 Temperature Range 0 to 5,000 PSI Pressure Range Figure 139

F A

Style PS2700 Piston Seal


PS2000: The PS2000 seal has a step cut piston seal; no need to stretch over piston, witch helps to eliminate assembly damage. This seal is the same as Caterpillar 2 piece step-cut piston seal. Glass Filled Nylon Seal / Rubber Energizer Material -40 to +220 Temperature Range 0 to 5,000 PSI Pressure Range Figure 140

D
C

F A

Style PS2000 Piston Seal


PS914: The PS914 step-cut piston seal is the same as PS2000 but for a higher temperature and a higher pressure range. Glass Filled Nylon Seal / Oval Rubber Energizer Material -40 to +250 Temperature Range 0 to 6,000 PSI Pressure Range Figure 141

D
C

F A

Style PS914 Piston Seal


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PISTON SEALS
D
C

B
C

CATERPILLAR 2 PIECE & STEP-CUT PISTON SEAL: Oval Energizer has step cut seal ring. Material Glass Filled Teflon Seal / Rectangular Rubber Energizer Delrin Step-Cut Seal / Oval Rubber Energizer -40 to +220 Temperature Range Pressure Range 0 to 5,000 PSI

F A

Caterpillar 2 Piece Piston Seal


PSA-58: Piston Seal combines a heavy duty, fabric reinforced seal with two polyacetal L bearings. This construction allows the seal to withstand up to 10,000 PSI. L bearings also react to pressure to prevent extrusion and support the piston. For 2-piece piston. Fabric Reinforced Nitrile Seal / Polyacetal Anti-extrusion Ring Material -22 to +212 Temperature Range 0 to 10,000 PSI Pressure Range

Figure 142

Style PSA-58 Piston Seal


PSA-65: Piston seal is compact and easy to install, the Style PSA-65 is a simple and economical design for pressures up to 3,000 PSI. The assembly consists of a nitrile rubber seal and two polyacetal bearings to support the piston. For 1 or 2 piece pistons Nitrile Seal / Polyacetal Anti-Extrusion Ring Material -22 to +212 Temperature Range 0 to 3,000 PSI Pressure Range

Figure 143

Figure 144

Style PSA-65 Piston Seal


D B

F A

PSC: The PSC seal is a doubleacting seal designed to replace O-Rings, Quad Rings and T-seals with the same groove dimensions (O-Ring dash number) back up rings may be added to either or both sides of the PSC to accommodate wider groove widths. Some PSC seals have a wider base eliminating the need of a back-up ring. 95A Polyurethane Seal / 70A Nitrile Energizer Material -65 to +200 Temperature Range 0 to 5,000 PSI Pressure Range

Figure 145

Style PSC Piston Seal


D C

PSM: Style PSM seal is molded from 93 Shore A polyurethane with a 70 shore A energizer, this seal utilizes the same groove dimensions as a standard O-Ring, Quad Ring or T seal. Back-up rings may be added for wider groove. This seal by design is resistant to rolling and twisting.
B

F A

93A Urethane Seal / 70A Nitrile Energizer Material -65 to +220 Temperature Range 0 to 5,000 PSI Pressure Range Figure 146

Style PSM Piston Seal


1.10
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PISTON SEALS
D B PSQ: These piston seals provide bi-directional, low friction sealing with increased stability and superior leakage control. The square cut energizer provides low pressure sealing and eliminates backside leakage. This seal also effectively seals between different fluids on each side of the piston seal, making gas / liquid sealing combinations possible. Material 40% Bronze Filled Teflon Seal / Rubber energizer and Quad Ring Temperature Range -40 to +220 Pressure Range 0 to 5,000 PSI

F A

Style PSQ Piston Seal


D B PSU: The PSU piston seal is a laminated one piece double acting seal made of cast polyurethane. The tough outer layer is highly resistant to abrasion and is impregnated with molybdenum disulfide to reduce friction. The softer inner layer acts as a static seal and also energizes the O.D. to make full contact with the bore. This seal may be used to replace O-Rings, O-Rings with back-ups, T Seals, U-Seals, etc. with the same dimensions. Material 60D & 57A Urethane Composite Temperature Range -65 to +220 Pressure Range 0 to 5,000 PSI

Figure 147

F A

Style PUS Piston Seal

Figure 148

CAST IRON PISTON RINGS


Width

SPR
BC Butt Cut design
A WORD ABOUT CAST IRON PISTON RING GROOVE DIMENSION
When using cast iron piston rings, it is crucial to use the correct groove design for proper performance of the cylinder. Please use the following guidelines when cutting a cast iron piston ring groove. To permit the ring to slide freely into the groove, the groove must be at GROOVE WIDTH: least 0.001 wider than the maximum piston ring width with a tolerance of +0.003 / 0.000. GROOVE DEPTH: Grooves must be at least 0.015 deeper than the maximum radial wall thickness of the piston ring with a tolerance of +0.003 / -0.000. This is to avoid any possibility of the ring bottoming in the groove when the ring is compressed to its working diameter. RADIAL CLEARANCE: The radial clearance between the cylinder bore and piston should b e less then 1/3 of the radial wall thickness of the piston ring to ensure sealing effectiveness. O..D.

Wall Thickness

Radial Clearance Groove Depth

Groove Width

Style SPR Piston Seal


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Figure 149

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WIPERS
ST Wipers: Style ST snap in wipers are precision molded from 90A durometer urethane. Flexible enough to easily snap into a groove yet tough enough to handle difficult rod wiping applications. Some sizes are offered with (SH) slotted heel design. 90A Urethane Material Temperature Range

-65 to +220 Figure 150

Style ST Urethane Wiper


B STXE Wipers: STXE snap in wipers are designed to retrofit the standard ST wiper groove while providing superior performance. The O-Ring energizer limits dirt intrusion around the O.D. of the wiper. The energizer also makes this wiper more effective in applications with severe side deflections

Material Urethane Wiper / Rubber Energizer Temperature Range -65 to +220 Figure 151

Style STXE Energized Wiper

Style ST-XL Wipers: ST-XL snap in wipers are direct replacements for style ST or D wipers. The outside diameter of the wiper has a crush lip providing extra interference in the groove. A bead on the shoulder stops contaminates from entering through the groove. The inside diameter is ribbed to prevent pressure traps between the wiper and rod seal. Material 94 A Urethane Temperature Range -40 to +230

Figure 152

Style ST-XL Urethane Wiper


BT Style Wiper: BT snap in wipers are molded from 90 A Urethane. Note the 30 side angle.

Material 90 A Urethane Temperature Range -65 to +220

Figure 153

Style BT Urethane Wiper


Style AN Wipers: AN snap in wipers; AN wipers are the same as 959 wipers. The AN & 959 base thickness ( C ) comes in .104 / .119 / .135 & .151 only. Material 90 A Urethane Temperature Range -65 to +220 Figure 154

Style AN Urethane Wiper


1.12
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WIPERS
HW Wipers: Style HW snap in wipers so called by the letter (h) are found in many NFPA/JIC Cylinders. Material 90 A Urethane Temperature Range -65 to +220

Style HW Urethane Wiper


KW Wipers: Style KW snap in wipers so called by the letter (k) is found in meany NFPA/JIC Cylinders. Material 90 A Urethane Temperature Range -65 to +220

Figure 155

Style KW Urethane Wiper


Style MCU Wipers: Utilizing a sturdy metal case, these wipers are molded from the same high performance urethane used in Heavy Duty U-seals. Built for severe service, these wipers are capable of surviving hostile environments. (Press In) Material 92 A Urethane Temperature Range -65 to +220

Figure 156

Figure 157

Style MCU Heavy Duty Metal Clad Wiper


MCU Style Wiper: MCU wipers utilize a 90a durometer urethane lip securely bonded to a heavy duty metal case. Nonabrasive and highly effective in removing dirt and contaminants from the rod. (Press In) Material 92 A Urethane Temperature Range -65 to +220 Figure 158

Style MCU Metal Clad Wiper


Style MCHD Wipers: MCHD wipers employ a double lip construction for severe duty service and are found in late model Caterpillar construction equipment. These wipers are molded from the same high performance urethane used in heavy duty U-seals and are bonded to a heavy duty metal case. (Press In) Material 92 A Urethane Temperature Range -65 to +220

Figure 159

Style MCHD Metal Clad Wiper


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WIPERS & WEAR RINGS


PCU Wiper: This unique Non-Metallic wiper utilizes a tough 90A durometer urethane lip in a molded through non-metallic casing. This wiper is entirely rust-proof. Material 90 A Urethane Temperature Range -65 to +220

Style PCU Metal Clad Wiper


MCN Wiper: Style MCN metal clad wiper is a molded rubber lip bonded to a heavy duty metal case. Material Rubber Temperature Range

Figure 160

-40 to +240

Style MCN Metal Clad Wiper

Figure 161

Style SG Wipers: Each Seal Guard wiper consists of two fiexble bronze rings which are held in place by a nitrile cushion ring. The cushion ring absorbs side loads and energize the wiper to maintain close contact with the rod. While particularly suited for hostile environments, seal guard shaves off sand, grit, slag, flux, paint, moisture, chips, and sliver. Material 660 Bronze / 70A Nitrile Temperature Range -40 to +240

Figure 162

Style SG Seal-Guad Metallic Rod Wiper


Flexible Guide Bearing / Wear Ring: Flexible Guide Bearings are strips of filled teflon. The material can be cut to any length to fit any rod or bore size without losing its concentricity. The filler material is BRONZE or GLASS Temperature Range -40 to +400 Figure 163

Style FGR Flexible Guide Bearing / Wear Ring


Nylon Wear Rings : Wear rings are made of glass reinforced nylon. With physical properties equivalent to bronze they are highly recommended because of their wear rate and non-scoring properties and their ability to ingest metal chips. Wear rings are used on pistons and rods. Sizes from 1/16 to 3/16 thick and 3/16 to 2-1/4 wide and 1 OD to 20 OD (Note wear rings are not use as seals) Figure 164

Wear Rings
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Bushings, O Rings, Squar & Quad Rings


Nylon Rod Bearing: Nylon bearings are used extensively in hydraulic cylinders due to their low rate of wear and non-scoring properties. Excellent for those heavy duty applications that require a sturdy bearing. Most of these bearings are solid, although some may be split. Temperature Range -40 to +250 Figure 165

Rod Bearing (Nylon)

O Rings: O Rings are used for static and reciprocating seals, for all types of components. O rings also come in different Durometers. O rings are available in different material. Temperature range is different for each material. (For a book on O-Rings and a sizing chart call KNIGHT HAWK SUPPLY.) Figure 166

O Rings (Round Cross Section)


S Series O Rings: Square cut O rings are the same dimensions as round O rings. S series O rings are used in static sealing applications, and come only in Buna-N Rubber.
Material Buna-N Rubber Temperature Range -40 to +240

Figure 167

O Rings (Square Cross Section)


Quad Rings: The four-lobed design of these seals provide twice the sealing surface of ordinary O Rings. They can be used in a variety of static and dynamic sealing applications including rotary, reciprocating or oscillating motion. Quad rings are the same size as O Rings and use the same dash number as O Rings. For more information on Quads call KNIGHT HAWK SUPPLY. Material 70 A Buna-N Rubber Temperature Range -40 to +240 Figure 168

Quad Rings & Quattro Rings


Back Up Rings: Back up rings come in Dished cross section (Parback) or Flat cross section, back up rings come in different material, 55D Hytrel, 90A Buna-N Rubber, 90A Urethane, PTFE Teflon & Nylon. Temperature range is different for each type of material. Back up rings use the same dash number as O rings. Figure 169

Back Up Rings
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Flange Seals, Thread Seals, Face Seals


SFS Flange Seals: Flange seals are a one piece seal for 4-Bolt Flanges or Split Flanges, SFS seals are a one piece dual Durometer urethane static seal. The black outer part is a tough, extrusion resistant 95 Durometer and the yellow inner layer is 57 Durometer that has low compression set and excellent sealing properties. These seals are a direct replacement for O rings and do not require modification to any split flange groove.
A

Temperature Range Pressure Range


A

-65 to +220 0 to 6,000 PSI


Part Number SFS-8 SFS-12 SFS-16 SFS-20 SFS-24 SFS-32 SFS-40 SFS-48 Flange Size 1 1-1/4 1-1/2 2 2-1/2 3 Replaces O Ring number -210 -214 -219 -222 -225 -2 -232 -237 Outside Diam. 1.005 1.255 1.565 1.755 2.125 28 3.005 3.625

2.500

Section AA

SFS Rings Flange Seals


TS Style Thread Seal: TS thread seals are reusable, safe, reliable seals for threaded devices. Their design is unique and is the first and only seal recommended for sealing directly against threads. Thread seals require no special machining or style of bolt, screw or thread. They are self-centering, non-directional and are low in original cost; can provide considerable savings because they make possible the use of low cost standard fasteners and full threaded fitting. No special tools or skill is needed to assemble-simply push them on with a slight twisting motion, and tighten fastener. Sizes from #6 to 7/8

Figure 170

Style TS Thread Seal


SB Face Seal: SB face seals are one-piece molded in place with the rubber seal in element mechanically locked to the metal retainer. SB seals are designed to seal beneath the head of the fastener. As the fastener is tightened the rubber seal is compressed, forcing the sealing surface securely around the fastener shank-but without squeezing the rubber beyond its elastic limit, or destroying its inherent memory. With the SB seal, there is full metal to metal contact of facing surfaces. (Sizes from #6 to 1)

Figure 171

Figure 172

Style SB Face Seal


110 Series Face Seal: 110 series seals are similar to the SB Face seal in application. One major manufacturing difference is that while the SB series are chemically and mechanically bonded to the metal retainer, the 110 series is only chemically bonded. These are more commonly associated with metric sizes; however, British standard and inch size seals are available. (Sizes 1/8 to 3 in USA) (Sizes BSP 1/8 to 2-1/2 British) Figure 173

Style 110 Face Seal


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O- Rings, Back-Up & Quad Kits


U.S. Industrial O Ring Kits: 70 Durometer Buna-N 90 Durometer Buna-N Boss O Rings Fluorocarbon O Rings Viton O Rings Ethylene Propylene O Rings Silicone O Rings Teflon O Rings 55-58 Shore D PTFE O Rings Urethane O Rings Square O Rings O Ring Flange Kits O Ring Face Seal Kits Boss Fluorocarbon O Ring Kits Also Metric Kits Ben Box / Max O ring Box / Warehouse Kit KNIGHT HAWK SUPPLY will make a kit to meet your needs .

O Ring Kits
Back Up Ring Kits: Parback Buna-N Rubber Urethane Teflon 293 piece 36 of the most popular sizes 475 piece 24 sizes 325 piece 36 sizes KNIGHT HAWK SUPPLY will make a kit to meet your needs.

Figure 174

Back-Up Ring Kits

Figure 175

Quad Ring Kits: QRK Quad ring kit contains a total of 226 Quad Seals in 36 Different sizes. WH-QRK Quad ring warehouse kit contains 583 Quad seals in 145 different sizes.

Figure 176

Quad Ring Kits


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Seal Kits
Industrial Kits
Atlas Cylinder Repair Kits Miller Cylinder Repair Kits Royal Cylinder Repair Kits Hydro-Line Cylinder Repair Kits Parker Cylinder Repair Kits Sheffer Cylinder Repair Kits Leach Liebherr Lift All Link Belt Loadmaster Lodal Log Hog Long Reach Lorain Lucky Loader Lull Mailhot Marion Marathon Mark Hi-Lift Marvin Land Plane Massey Ferguson Maxon Mecman Mid-Equipment Midway Milwaukee Mitsubishi Monarch Road Machinery Morbark Myer Snow Plow New Holland Nissan Lift Trucks Ortman Ottowa Oxnard Plow Pandrol-Jackson Pak-Mor Peabody-Cobey Pettbone P&H Cranes Poclain Prentice Prince Rapid Rall Raymond Lift Trucks Reach-All Red Lion Cylinders Rex Cement Mixer Reynolds Scraper Roanoke Ronen Rotobec Samsung Sanderson Equipment Seaman Parsons Tractor Simon Aerial Lift SkyJack Skyworker Snorkel Steelmaster Tanquay Takeuchi TCI Dynalift TCM Terex Texas Hydraulics Tigercat Timberjack Timberwolf Todco Tompkins-Johnson (TJ) Towmotor-Caterpillar Toyota Lift Trucks Trak International Trashwolf Tree Farmer Trjan Loader Trump-Clyde Up-Right Unit Rig US Truck Crane Vanguard Venco Liftgates Vermeer Vickers Volvo Construction Equ. Wabco Trucks Waltco Lift Gates Ward White Lift Trucks Windham Lift Whiteman/Conspray Yale Lift Trucks Yan Mar Excavators

Mobile Kits
Allis-Chalmers American Hoist American Scissor Lift Anthony Atlas Aurelius Baker Lift Barko Bell Bobcat Bucyrus Erie Caterpillar Champ Char-Lynn Chief Commercial Hydraulics Crane Carrier Cross Crown Crysteel Custom Hoist Dahmer Dempster Denharco Denis Densmore Dico Crane Ditch Witch Dixie Logger Drexel Dritech Drott Dynahoe Eaton-Yale Edbro Effer Cranes Elgin Sweeper Elliott Hi-Reach Emco Euclid Trucks Ez-Grapple Fassi-Crane Flat-Allis FMC Fontaine Ford Franklin Fruehauf Furukawa Galbreath Roll-Off Galion-Dresser Garwood Genie Glencoe Gradall Great Bend Grove Crane Harricana Harsh Mfg. Hawk Hi-Ranger Hell Hiab Hitachi HMF Husky Brute Hyco Hydro-Ax Hyster Hyundal Insley International Harvester Ingersoll-Rand Iowa Mold & Tooling Japan Steel Works Jarp JCB JLG Industries J.I. Case John Deere Johnson JRB Kalmar Lift Truck Kato KD Manitou Knapheide Kobelco Koehring Komatsu Lantex

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Telescopic or Multiple Stage, Seal Kits


See Glossary of Terms

ANTHONY COMMERCIAL CUSTOM HOISTS FONTAINE GLENCO / FARMHAND HEIL HYCO JOHNSON MARION PEABODY GALION PERFECTION WARD

SEAL KITS / MINOR PACKING KITS / MAJOR REPAIR KITS VEE SETS & WIPERS / NYLON BOTTOM BEARING NYLON TOP BEARING / RETAINER RINGS / WAVE SPRING STOP RINGS / WEAR RING / BRONZE BEARING RETAINER RINGS / SPACER RINGS / HEAD NUTS

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MISCELLANEOUS
SPIRAL INTERNAL RETAINER RINGS Ramsey Spirolox Prefix UR / RR / RRN / RRT

SPIRAL EXTERNAL RETAINER RINGS Ramsey Spirolox Prefix US / RS / RST / RSN

EATON NAN SERIES INTERNAL RETAINER RINGS

EATON XAN SERIES EXTERNAL RETAINER RINGS

(TRU-ARC TYPE)

INTERNAL

EXTERNAL

Grade C Locknuts
Fine-threaded Grade C locknuts are formed from medium carbon, heat-treated steel and are designed to be used with a Grade 8 bolt. Full collar design locknut types are stocked at KNIGHT HAWK SUPPLY with cadmium and wax plating.

1-1/8-12 1-1/4-12 1-3/8-12 1-1/2-12 1-3/4-12 2-12

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MISCELLANEOUS
SELF ALIGNING BEARINGS
From 5/8 to 3-1/2 GEZ10ES to GEZ308ES

FILTER VENT PLUGS


These plugs are used to allow air to pass in and out of the nonpressurized end of a single acting cylinder. 1/8 NPT to 1 NPT

Large Cotter Pins


2-1/2 long x 3/16 Dia. 2-1/2 long x 1/4 Dia. 3-1/2 long x 1/4 Dia. 4 long x 1/4 Dia 5 long x 1/4 Dia. 6 long x 5/16 Dia.

WIND-IN LOCK WIRES


3/32 sq. / 1/8 sq. / 3/16 sq. / 1/8 round

WAVE SPRINGS
Wave Springs offer a convenient method of exerting a pre-load on vee packing where little or no adjustment is available. Because of a low fatigue factor, the spring should provide a proper pre-load through the life of the packing.

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MISCELLANEOUS
Tapered Caps & Plugs For Miscellaneous Application CAP Series

Tapered Caps and Plugs with pull ring


CAP-PR Series
These new style cap plugs are equipped with a handy fold-down pull ring

Female Threaded Cap Plugs For J.I.C. Fittings CAP-G Series

Male Threaded Cap Plugs For Flared J.I.C. Fittings or Boss O-ring Ports
CAP-PD Series

O-Ring Face Fitting Caps CAP-OR Series

Flat Face Fitting Plugs


For O-Ring Face Fitting Hose Ends

CAP-PDF Series

Male Threaded Pipe Plugs (Sq. Top)


CAP-P Series
1/8 NPT 1/4 NPT 3/8 NPT 1/2 NPT 3/4 NPT 1 NPT 1-1/4 NPT 1-1/2 NPT

Split Flange Or 4 Bolt Flange Port Plugs CAP-8000 Series


1/2 / 3/4 / 1 / 1-1/4 1-1/2 / 2 / 2-1/2

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