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INPUT DATA :
Power to be Transmitted in H.P.(N) = Power to be Transmitted in kW. = Required Transmission Ratio (Z2/Z1) = Recommended No. of Teeth on Driver Sprocket (Z1): (Ref. Design Data Book Page No. 7.74) Recommended No. of Teeth for Required Transmission Ratio = But, Where Space is a Problem We can Select, Minimum No. of Teeth on Driver Sprocket : We Consider, No. of Teeth on Driver Sprocket (Z1) = Therefore, No. of Teeth on Driven Sprocket (Z2) =
Maximum Spped of Rotation for selected Teeth in RPM = (Ref. Design Data Book Page No. 7.74)
Center Distance (a) : We know that, Center Distance (a) = (30 to 50) x Pitch of Sprocket We Select Duplex Chain having following specifications, Chain with 1 " Pitch (Class 16A-2) Here, Selected Pitch of Sprocket (p) = Therefore, Center Distance (a) =
Minimum Center Distance (amin): (Ref. Design Data Book Page No. 7.74) For required transmission ratio, Minimum centre distance is given as, amin = a' + (30 to 50 ) mm Where, a' = (D1 + D2)/ 2 Where, D1 =Tip Diameter of Driver Sprocket = p/ (tan(1800/Z1)) + 0.6 p Therefore , Tip Diamter of Driver Sprocket (D1) =
D2 =Tip Diameter of Driven Sprocket = p/ (tan(1800/Z2)) + 0.6 p Therefore , Tip Diamter of Driven Sprocket (D2) =
Therefore, a' = (D1 + D2)/ 2 = Therefore, Minimum Center Distance (amin) = a' + (30 to 50 ) mm
Length of continuous chain in multiples of pitches ( i.e. approximate number of links) is given by, Lp = (2 x ap ) + (Z1+Z2)/2 + [{(Z2- Z1) / 2 X 3.1415}2]/ ap Where, ap = Approximate Centre in multiples of pitches = ao / p Where, ao = Initially assumed centre distance in mm =
Final Centre Distance corrected to even number of pitches (a) : a = [(e+(e2 8m)1/2) / 4] x p Where, e = Lp (Z2+ Z1) / 2 = M = {(Z2- Z1) / 2 X 3.1415}2
We know that, Length of Chain (L) = Lp x p Where, Lp = Length of continuous chain in multiples of pitches ( i.e. approximate number of links) P = Pitch of Chain in mm = Therefore , Length of Chain (L) =
Power Transmitted by the Chain on the basis of Breaking Load (P) in H.P. Is given by, P = (Q X V) /(75 X n X Ks) (Ref. Design Data Book Page No. 7.77) Where, Q = Breaking Load in kgf (Ref. Design Data Book Page No. 7.72 ) For Chain with 1 " Pitch (Class 16A-2) Q=
Where, D1 - Pitch Circle Diameter of Driver Sprocket in mm D1= p / sin(180/Z1) p = Pitch of Chain in mm Therefore , Pitch Circle Diamter of Driver Sprocket (D1) = Pitch Circle Diamter of Driver Sprocket (D1) = RPM of the Driver Sprocket i.e. RPM of Gearbox Output Shaft (N) = Linear Velocity of the Driver Sprocket in m/s (V) =
n - Factor of Safety (Ref. Design Data Book Page No. 7.76 ) For Pitch 25.4 mm & 92 RPM, Ks - Service Factor Ks = K1 X K2 X K3 X K4 X K5 X K6 K1 = Load Factor (For Variable Load with mild shocks) : K2 = Distance Regulation Factor (For Adjustable Supports) K3 = Factor For Centre Distance of Sprocket ( For A < 25p) K4 = Factor for Position of Sprocket (Inclination of the line joining centers of sprocket to horizontal > 60 0) K5 = Factor for Lubrication (For Periodic) K6 = Rating Factor (Single Shift of 8 hours a day) Therefore, Therefore, Power Transmitted by the Chain on the basis of Breaking Load (P) is given as, Power Transmitted by the Chain on the basis of Breaking Load (P) = Ks = n=
Therefore, Selected Chain is Safe for Carrying the Load without Breaking.
Power transmitted on the basis of allowable bearing stress is given by, Pb = (b x A x v) / (75 x ks) Where, b = Allowable bearing stress in kgf/cm 2 (Ref. Design Data Book) = A = Projected bearing area in cm2 (Ref. Design Data Book) = v = Chain Velocity in m/s = ks = Service Factor (Ref. Design Data Book, From Calculations) = Therefore, Power transmitted on the basis of allowable bearing stress (Pb) = Power transmitted on the basis of allowable bearing stress (Pb) =
Therefore, Selected Chain is Safe for Carrying the Load without Bearing failure.
Pt = Tangential force due to power transmission in kgf = (75 x N)/ v = Where, N = Actual Power to be transmitted in H.P. = v = Chain Velocity (m/s) = Therefore, Tangential force due to power transmission (Pt) =
Pc = Centrifugal Tension in kgf = (w x v2)/g Where, w = Weight per metre of chain in kgf (Ref. Design Data Book) =
v = Chain Velocity (m/s) = g = Acceleration due to gravity(m/s2) = Therefore, Centrifugal Tension (Pc) =
Ps = Tension due to sagging of chain in kgf = k x w x a Where, k = Coefficent of Sag for Vertical position chain drive (Ref. Design Data Book) = w = Weight per metre of chain in kgf (Ref. Design Data Book) = a = Centre Distance in metre = Therefore, Tension due to sagging of chain in kgf (Ps) =
LOAD ON SHAFT:
Load on Shaft due to Chain Drive in kgf is given by, Qo = k1 x Pt Where, k1 = Load Factor ( Position of Drive is Vertical & Shock Load) Ref. to Design Data Book, k1 =
Pt = Tangential force due to power transmission in kgf = (75 x N) / v Where, v = Linear Velocity of the Driver Sprocket in m/s = N = Actual Power to be transmitted in H. P. = Therefore, Tangential force due to power transmission in kgf (Pt) =
3 2.238 1
H.P. kW
30-27
7 13 13
1300
25.4 762
mm to 1270 mm
118.29501
mm
118.29501
mm
118.29501 148.29501
mm mm
2032
mm
25.4
mm
25.4
mm mm
11400
kgf
25.4
mm mm m
106.1
0.1061 92 0.51
m/s
7.8
3.4
H.P.
3.0759465 2.2946561
H.P. kW
11400
kgf
3 0.5112682 440.1
5.4026504
kgf
443.46767
kgf
25.706496
1.15
506.1
kgf
Maximum Spped of Rotation for selected Teeth in RPM = (Ref. Design Data Book Page No. 7.74)
1800
Center Distance (a) : We know that, Center Distance (a) = (30 to 50) x Pitch of Sprocket We Select Duplex Chain having following specifications, Chain with 5/8 " Pitch (Class 12A-2) Here, Selected Pitch of Sprocket (p) = Therefore, Center Distance (a) = 15.875 476.25
Minimum Center Distance (amin): (Ref. Design Data Book Page No. 7.74) For required transmission ratio, Minimum centre distance is given as, amin = a' + (30 to 50 ) mm Where, a' = (D1 + D2)/ 2 Where,
D1 =Tip Diameter of Driver Sprocket = p/ (tan(1800/Z1)) + 0.6 p Therefore , Tip Diamter of Driver Sprocket (D1) = 94.45131
D2 =Tip Diameter of Driven Sprocket = p/ (tan(1800/Z2)) + 0.6 p Therefore , Tip Diamter of Driven Sprocket (D2) = 94.45131
Therefore, a' = (D1 + D2)/ 2 = Therefore, Minimum Center Distance (amin) = a' + (30 to 50 ) mm
94.45131 124.4513
Final Centre Distance corrected to even number of pitches (a) : a = [(e+(e2 8m)1/2) / 4] x p Where, e = Lp (Z2+ Z1) / 2 = M = {(Z2- Z1) / 2 X 3.1415}2 0
We know that, Length of Chain (L) = Lp x p Where, Lp = Length of continuous chain in multiples of pitches ( i.e. approximate number of links) P = Pitch of Chain in mm = 15.875
V = Linear Velocity of the Driver Sprocket in m/s = (3.142 X D1 X N )/ 60 Where, D1 - Pitch Circle Diameter of Driver Sprocket in mm D1 = p / sin(180/Z1) p = Pitch of Chain in mm Therefore , Pitch Circle Diamter of Driver Sprocket (D1) = Pitch Circle Diamter of Driver Sprocket (D1) = RPM of the Driver Sprocket i.e. RPM of Gearbox Output Shaft (N) = Linear Velocity of the Driver Sprocket in m/s (V) = 15.875
86.4
0.0864 47 0.21
n - Factor of Safety (Ref. Design Data Book Page No. 7.76 ) For Pitch 15.875 mm & 47 RPM, Ks - Service Factor Ks = K1 X K2 X K3 X K4 X K5 X K6 K1 = Load Factor (For Constant Load) : K2 = Distance Regulation Factor (For Adjustable Supports) K3 1 1 n= 7
K4 = Factor for Position of Sprocket (Inclination 0 to 60 Degree) K5 = Factor for Lubrication (For Periodic) K6 = Rating Factor (Single Shift of 8 hours a day) Therefore, Therefore,
Power Transmitted by the Chain on the basis of Breaking Load (P) is given as, Power Transmitted by the Chain on the basis of Breaking Load (P) = 1.7
Therefore, Selected Chain is Not Safe for Carrying the Load without Breaking.
Therefore, Selected Chain is Not Safe for Carrying the Load without Bearing failure.
Pt = Tangential force due to power transmission in kgf = (75 x N)/ v = Where, N = Actual Power to be transmitted in H.P. = v = Chain Velocity (m/s) = Therefore, Tangential force due to power transmission (Pt) = 2 0.21261 705.5
Pc = Centrifugal Tension in kgf = (w x v2)/g Where, w = Weight per metre of chain in kgf (Ref. Design Data Book) = v = Chain Velocity (m/s) = g = Acceleration due to gravity(m/s2) = Therefore, Centrifugal Tension (Pc) = 2.96 0.21261 9.81 0.013639
Ps = Tension due to sagging of chain in kgf = k x w x a Where, k = Coefficent of Sag for Vertical position chain drive (Ref. Design Data Book) = w = Weight per metre of chain in kgf (Ref. Design Data Book) = a = Centre Distance in metre = Therefore, Tension due to sagging of chain in kgf (Ps) = 1 2.96 0.60 1.776
707.3065
8.991859
LOAD ON SHAFT:
Load on Shaft due to Chain Drive in kgf is given by, Qo = k1 x Pt Where, k1 = Load Factor ( Position of Drive is Vertical & Shock Load) Ref. to Design Data Book, k1 = 1.15
Pt = Tangential force due to power transmission in kgf = (75 x N) / v Where, v = Linear Velocity of the Driver Sprocket in m/s = N = Actual Power to be transmitted in H. P. = Therefore, Tangential force due to power transmission in kgf (Pt) = 0.21261 2.0 705.5
H.P. kW
mm to 793.75
mm
mm
mm mm
mm
mm
mm
mm
kgf
mm mm m
m/s
H.P.
H.P. kW
kgf
kgf m kgf
kgf
kgf
Sheet3
Maximum Spped of Rotation for selected Teeth in RPM = (Ref. Design Data Book Page No. 7.74)
1300
We Select Simplex Chain having following specifications, Chain with 1.25 " Pitch (Class 20A-1) Here, Selected Pitch of Sprocket (p) = 31.75
D1 =Tip Diameter of Driver Sprocket = p/ (tan(1800/Z1)) + 0.6 p Therefore , Tip Diamter of Driver Sprocket (D1) = 219.5176213
We know that, Length of Chain (L) = Lp x p Where, Lp = Length of continuous chain in multiples of pitches ( i.e. approximate number of links) P = Pitch of Chain in mm = 31.750
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Therefore , Length of Chain (L) =
V = Linear Velocity of the Driver Sprocket in m/s = (3.142 X D1 X N )/ 60 Where, D1 - Pitch Circle Diameter of Driver Sprocket in mm D1= p / sin(180/Z1) p = Pitch of Chain in mm Therefore , Pitch Circle Diamter of Driver Sprocket (D1) = Pitch Circle Diamter of Driver Sprocket (D1) = RPM of the Driver Sprocket i.e. RPM of Gearbox Output Shaft (N) = Linear Velocity of the Driver Sprocket in m/s (V) = 31.75 203.0 0.2030 92 0.98
n - Factor of Safety (Ref. Design Data Book Page No. 7.76 ) For Pitch 31.75 mm & 92 RPM, Ks - Service Factor Ks = K1 X K2 X K3 X K4 X K5 X K6 K1 = Load Factor (For Variable Load with heavy shocks) : K2 = Distance Regulation Factor (For Adjustable Supports) K3 = Factor For Centre Distance of Sprocket ( For A < 25p) K4 = Factor for Position of Sprocket (Inclination 0 to 60 Degree) K5 = Factor for Lubrication (For Periodic) K6 = Rating Factor (Single Shift of 8 hours a day) Therefore, Ks = 1.5 1 1.25 1 1.5 1 2.81 n= 7.8
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Sheet3
Therefore, Power Transmitted by the Chain on the basis of Breaking Load (P) is given as, Power Transmitted by the Chain on the basis of Breaking Load (P) = 5.3
Therefore, Selected Chain is Safe for Carrying the Load without breaking.
Therefore, Selected Chain is Safe for Carrying the Load without Bearing failure.
Pt = Tangential force due to power transmission in kgf = (75 x N)/ v = Where, N = Actual Power to be transmitted in H.P. = v = Chain Velocity (m/s) = 3 0.977682029
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Sheet3
Therefore, Tangential force due to power transmission (Pt) = 230.1
Pc = Centrifugal Tension in kgf = (w x v2)/g Where, w = Weight per metre of chain in kgf (Ref. Design Data Book) = v = Chain Velocity (m/s) = g = Acceleration due to gravity(m/s2) = Therefore, Centrifugal Tension (Pc) = 3.87 0.977682029 9.81 0.377083233
Ps = Tension due to sagging of chain in kgf = k x w x a Where, k = Coefficent of Sag for Vertical position chain drive (Ref. Design Data Book) = w = Weight per metre of chain in kgf (Ref. Design Data Book) = a = Centre Distance in metre = Therefore, Tension due to sagging of chain in kgf (Ps) = 1 3.87 0.60 2.322
232.8352556
38.00970766
LOAD ON SHAFT:
Load on Shaft due to Chain Drive in kgf is given by, Qo = k1 x Pt Where, k1 = Load Factor ( Position of Drive is Vertical & Shock Load) Ref. to Design Data Book, k1 = 1.15
Pt = Tangential force due to power transmission in kgf = (75 x N) / v Where, v = Linear Velocity of the Driver Sprocket in m/s = N = Actual Power to be transmitted in H. P. = Therefore, Tangential force due to power transmission in kgf (Pt) = 0.977682029 3.0 230.1
Page 26
Sheet3
Therefore, Load on Shaft due to Chain Drive (Qo) = 264.7
Page 27
Sheet3
H.P. kW
mm
mm
mm
Page 28
Sheet3
mm
kgf
mm mm m
m/s
Page 29
Sheet3
H.P.
H.P. kW
kgf
H.P. m/s
Page 30
Sheet3
kgf
kgf m kgf
kgf
Page 31
Sheet3
kgf
Page 32
Sheet4
25
1300
Maximum Spped of Rotation for selected Teeth in RPM = (Ref. Design Data Book Page No. 7.74)
We Select Simplex Chain having following specifications, Chain with 1" Pitch (Class 20A-1) Here, Selected Pitch of Sprocket (p) = 25.4
D1 =Tip Diameter of Driver Sprocket = p/ (tan(1800/Z1)) + 0.6 p Therefore , Tip Diamter of Driver Sprocket (D1) = 216.307696
We know that, Length of Chain (L) = Lp x p Where, Lp = Length of continuous chain in multiples of pitches ( i.e. approximate number of links) P = Pitch of Chain in mm = 25.400
Page 33
Sheet4
Therefore , Length of Chain (L) =
V = Linear Velocity of the Driver Sprocket in m/s = (3.142 X D1 X N )/ 60 Where, D1 - Pitch Circle Diameter of Driver Sprocket in mm D1= p / sin(180/Z1) p = Pitch of Chain in mm Therefore , Pitch Circle Diamter of Driver Sprocket (D1) = Pitch Circle Diamter of Driver Sprocket (D1) = RPM of the Driver Sprocket i.e. RPM of Gearbox Output Shaft (N) = Linear Velocity of the Driver Sprocket in m/s (V) = 25.4
202.666
0.2027 92 0.98
n - Factor of Safety (Ref. Design Data Book Page No. 7.76 ) For Pitch 25.4 mm & 92 RPM, Ks - Service Factor Ks = K1 X K2 X K3 X K4 X K5 X K6 K1 = Load Factor (For Variable Load with heavy shocks) : K2 = Distance Regulation Factor (For Adjustable Supports) K3 = Factor For Centre Distance of Sprocket ( For A < 25p) K4 = Factor for Position of Sprocket (Inclination 0 to 60 Degree) K5 = Factor for Lubrication (For Periodic) K6 = Rating Factor (Single Shift of 8 hours a day) Therefore, Ks = 1.5 1 1.25 1 1.5 1 2.81 n= 7.8
Page 34
Sheet4
Therefore, Power Transmitted by the Chain on the basis of Breaking Load (P) is given as, Power Transmitted by the Chain on the basis of Breaking Load (P) = 3.4
Therefore, Selected Chain is Safe for Carrying the Load without breaking.
Therefore, Selected Chain is Not Safe for Carrying the Load without Bearing failure.
Pt = Tangential force due to power transmission in kgf = (75 x N)/ v = Where, N = Actual Power to be transmitted in H.P. = v = Chain Velocity (m/s) = 3 0.97623383
Page 35
Sheet4
Therefore, Tangential force due to power transmission (Pt) = 230.5
Pc = Centrifugal Tension in kgf = (w x v2)/g Where, w = Weight per metre of chain in kgf (Ref. Design Data Book) = v = Chain Velocity (m/s) = g = Acceleration due to gravity(m/s2) = Therefore, Centrifugal Tension (Pc) = 2.62 0.97623383 9.81 0.25453059
Ps = Tension due to sagging of chain in kgf = k x w x a Where, k = Coefficent of Sag for Vertical position chain drive (Ref. Design Data Book) = w = Weight per metre of chain in kgf (Ref. Design Data Book) = a = Centre Distance in metre = Therefore, Tension due to sagging of chain in kgf (Ps) = 1 2.62 0.60 1.572
232.304099
24.5368033
LOAD ON SHAFT:
Load on Shaft due to Chain Drive in kgf is given by, Qo = k1 x Pt Where, k1 = Load Factor ( Position of Drive is Vertical & Shock Load) Ref. to Design Data Book, k1 = 1.15
Pt = Tangential force due to power transmission in kgf = (75 x N) / v Where, v = Linear Velocity of the Driver Sprocket in m/s = N = Actual Power to be transmitted in H. P. = Therefore, Tangential force due to power transmission in kgf (Pt) = 0.97623383 3.0 230.5
Page 36
Sheet4
Therefore, Load on Shaft due to Chain Drive (Qo) = 265.0
Page 37
Sheet4
mm
mm
mm
Page 38
Sheet4
mm
kgf
mm mm m
m/s
Page 39
Sheet4
H.P.
H.P. kW
kgf
H.P. m/s
Page 40
Sheet4
kgf
kgf m kgf
kgf
Page 41
Sheet4
kgf
Page 42