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http://www.instructables.com/id/Build-a-Variable-High-Voltage-Power-Supply/
Author:burningsuntech
Born in New Mexico on or about the time of the crashed alien ship near Roswell(changeling maybe?), I am a direct decendent of the Apache warrior Geronimo. I like bodybuilding, computers and high powered devices. Wow! An indian with an attitude.
Image Notes 1. Input Voltage Adjustment which varies the output voltage from 0 to 50 Kv in (100) 500volt steps. 2. This is the feedthru insulator and the stud in the middle is the output. 3. The case is an old Texas Instruments TI99 computer box. Any metal case will do. 4. HV ON pushbutton and indicator. 5. Power Switch and READY indicator. 6. Removable top cover for easy maintenance
Image Notes 1. This test was at 25,000 Volts or 50 percent setting on my supply. The bright blue white spark is evidence of high current and lots of ultraviolet rays.
http://www.instructables.com/id/Build-a-Variable-High-Voltage-Power-Supply/
Image Notes 1. 0 to 120 VAC variable output. 2. 0 to 6,000 VAC 3. 0 to 51,000 VDC output.
Image Notes 1. Case Safety Switch used to cut power when the case is opened. 2. AC Power Adaptor also has a fuse holder built in. If yours doesn't, you will need to add a 5 amp fuse with a holder to the list 3. Power Contactor or Relay for controlling the HV Circuit. 4. Variac for input voltage control.
http://www.instructables.com/id/Build-a-Variable-High-Voltage-Power-Supply/
5. Oil Burner Transformer produces 6000 volts AC at 20 Milliamps for the multiplier on right 6. Multiplier for raising the 6000 volts to 50,000 volts at the same current. 7. High Voltage Start switch with indicator. 8. Power switch and indicator 9. Added back panel
Image Notes 1. Case Safety Switch used to cut power when the case is opened. 2. AC Power Adaptor also has a fuse holder built in. If yours doesn't, you will need to add a 5 amp fuse with a holder to the list 3. Power Contactor or Relay for controlling the HV Circuit. 4. Variac for input voltage control. 5. Oil Burner Transformer produces 6000 volts AC at 20 Milliamps for the multiplier on right 6. Multiplier for raising the 6000 volts to 50,000 volts at the same current. 7. High Voltage Start switch with indicator. 8. Power switch and indicator 9. Added back panel
http://www.instructables.com/id/Build-a-Variable-High-Voltage-Power-Supply/
Image Notes 1. 0 to 120 VAC variable output. 2. 0 to 6,000 VAC 3. 0 to 51,000 VDC output.
Image Notes 1. Input Voltage Adjustment which varies the output voltage from 0 to 50 Kv in (100) 500volt steps. 2. This is the feedthru insulator and the stud in the middle is the output. 3. The case is an old Texas Instruments TI99 computer box. Any metal case will do. 4. HV ON pushbutton and indicator. 5. Power Switch and READY indicator. 6. Removable top cover for easy maintenance
Image Notes 1. This test was at 25,000 Volts or 50 percent setting on my supply. The bright blue white spark is evidence of high current and lots of ultraviolet rays.
http://www.instructables.com/id/Build-a-Variable-High-Voltage-Power-Supply/
Image Notes 1. This test was at 25,000 Volts or 50 percent setting on my supply. The bright blue white spark is evidence of high current and lots of ultraviolet rays.
Image Notes 1. Input Voltage Adjustment which varies the output voltage from 0 to 50 Kv in (100) 500volt steps. 2. This is the feedthru insulator and the stud in the middle is the output. 3. The case is an old Texas Instruments TI99 computer box. Any metal case will do. 4. HV ON pushbutton and indicator. 5. Power Switch and READY indicator. 6. Removable top cover for easy maintenance
http://www.instructables.com/id/Build-a-Variable-High-Voltage-Power-Supply/
in it's operation and accept those risks as a result. I will in no way be held responsible for your actions, including your death by this instrument and you accept these terms by building and using this device.
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Comments
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Jan 10, 2011. 9:54 AM REPLY
Moo_cow says:
If I were to take out the multiplier, would if work for 0-6000 volts? Wanting to use this for part of my science fair but I do not need to go over 6000 volts.
burningsuntech says:
Moo_cow If you only want 0 to 6000 volts AC, then the answer is yes. If you need 0 to 6000 volts DC, then you must add a single 12KV Diode to the output of the transformer. Good Luck in the science fair. RA
ewpwrqlty says:
I only need a 100-700 VAC variable supply. Can I modify your design to achieve this goal?
burningsuntech says:
Possibly. without knowing details like how much current you want the device to provide and at what voltages, I wont be able to help. More info is needed besides "can I modify your design to achieve this goal?" RA
http://www.instructables.com/id/Build-a-Variable-High-Voltage-Power-Supply/
ewpwrqlty says:
Thanks for your quick response.
The device does not need to provide any current. I only need to provide variable voltage potentials between 100-700 VAC. I am attempting to create a voltage calibration set for my BMI 8800 power disturbance analyzers. The required voltage (Vrms) calibration levels are: 1. 0 2. 7.6-8.4 3. 30.2-33.4 4. 75.5-83.5 5. 150-170 6. 200-225 7. 300-335 8. 604-670 I am using a 0-140VAC Variac to produce the first four levels. I tried using a hipot tester to produce the last four levels and was successful up to level 8. The hipot unit that I own is a Hiptronics HD5 0-5KV at 5 mA. The impedance of the BMI voltage input channels during calibration is 1.01 Megga Ohm. At approximately 500 VAC the leakage current light was glowing and the unit was vibrating and ready to fail on leakage. My Hipot tester would need to have at least a 20 mA output capability in order to complete the calibration series
burningsuntech says:
Dec 31, 2010. 2:55 PM REPLY On second thought... You would need a 0 to 800 volt Transformer and use the variac to supply the variable voltage to it. With a vernier dial on the Variac, you would have a calibrated settings range. If you need finer settings, say in millivolts, you would need a twentyfive turn vernier instead of a ten turn vernier. Hope this helps. RA
burningsuntech says:
Dec 28, 2010. 2:21 PM REPLY ewpwrqlty You could use a switch to select one of two ranges. The first range would be what is supplied by the Variac. The second range would be addition of another step-up transformer connected to the output of the variac. With a Vernier knob attached to the variac and a volt meter, of course, you could tune the output of the step-up transformer to the appropriate ranges based on where the vernier is set. That would give you your ranges and the desired voltages though it might be a bit cumbersome. One other possibility would be to calculate the output of a transformer given the input voltage and the number of turns on the output. If you are adventurous enough, you could design and wind your own transformer for the desired output ranges beyond the output of the variac and use a selector switch to select the output tap for the given range you desire. It takes some doing and a bit of knowledge of transformers but it can be done. Lastly, you could also have a special transformer built for this purpose which would give you all the ranges based upon which tap you choose. There are other methods but I do not build devices for people nor do I have the time for these projects as i am currently busy running a business. Good luck. i hope this helps. RA
ewpwrqlty says:
Dec 11, 2010. 8:51 AM REPLY I need to build a variable AC power source from 0-700 Vrms for calibrating my BMI 8800 power disturbance analyzers. There are 8 voltage ranges that the power source needs to provide: 0 Vrms, 7.6-8.4 Vrms, 15.1-16.7Vrms, 30.2-33.4 Vrms, 75.5-83.5 Vrms, 150-170 Vrms, 200-225 Vrms, 300-335 Vrms, and 604-670 Vrms. Do you have any suggestions? Any help would be greatly appreciated.
CharlesBarret says:
Jun 21, 2010. 9:13 PM REPLY Hi, i think that your source cannot supply that much current (20milis) because that depends on your load resistance.. mmm how do you know you can hold that much current in your design? thx..
burningsuntech says:
Jun 23, 2010. 4:48 PM REPLY CharlesBarret Technically true. The problem is with the type of transformer used in this supply. The specs of the OBT state that it will supply .02 Amps at 6000 volts. This transformer does have a load in the form of an air gap approximately 1 cm in length. With the resistivity of air equal to anywhere from 10^8 to 10^9 ohms per meter then resistivity of a one cm gap is 10^6 to 10^7 ohms. This assumes that the air has not ionized. (which is the point of an OBT anyway). After ionization of the air, the conductivity increases dramatically to the point of a near short circuit. To prevent that from becoming a dead short, there are current limiting windings built into the transformer to limit maximum draw to 20 ma. So, the maximum draw from this device is limited to 20 ma. But if there is a resistive load placed on this supply, it will be somewhat less based on Ohms law. Hope that explains the specification. Thanks for the question. RA
http://www.instructables.com/id/Build-a-Variable-High-Voltage-Power-Supply/
silicacat6 says:
Jun 21, 2010. 4:33 PM REPLY Would you please assemble and sell me a high voltage DC power source? Input either 24 V DC or 220VAC, your choice. (I would prefer to use 24V DC input). The max voltage required ~900V and max current 5A. Name your price, and have a guess at when you could deliver. Thanks derikh6@yahoo.com May 28, 2010. 6:56 PM REPLY hello i was wondering if u could please give me a few pointer on making a 0-12v variable power supply i dont know where to begin thanks for ur time and help=]
skeric17 says:
burningsuntech says:
Jun 10, 2010. 3:00 PM REPLY I can point you in the direction of either the internet or Radio Shack engineering booklets which would have circuits that would work for you. Do a Google Search for 12volt power supply schematic. There is tons of them out there. Good luck with your project. RA
simondodd says:
Feb 16, 2010. 6:47 AM REPLY Great job!! I am thinking of building this with myNST and using it for my Tesla Coil. However all the plans I have seen for Tesla coils require both the hot and cold output from the NST. Would this be the HV output and the case/ground or would I have to wire it up slightly differently? Thanks in advance Simon
ElectricUmbrella says:
Hi, very nice idea, five stars! I don't have an six KV Oil Burner Transformer, but I do have a five KV Neon Sign Transformer. Would that work just as well?
burningsuntech says:
Oct 27, 2009. 8:44 AM REPLY ElectricUmbrella Yes it will. In fact even AC (mains) passed thru a standard transformer (ie 120VAC in and 120VAC out) will give you a high voltage based on the formula in the multiplier design. Thanks for the 5 STARs. enjoy the build. *** Do you have technical questions on electronics, computers, anything except plumbing, and house electrical? Burningsuntech may have the answers. Just email your questions to: ravingapache@gmail.com . We will let you know. ***
PureAwesomeness says:
Hey, it's okay, I got the parts in time and it turned out fine!
drbill says:
Aaaaaahhh! I Like Electricity !
BobLew says:
what should i do with the other pins? sometimes spark occured between them. especialy some closest pins with ground pin. one of pin closest is also draws purple spray, but never spark
PureAwesomeness says:
HELP!
Okay, I'm doing a science project in 8th grade involving electrohydrodynamic thrusters, and I need to know how much all of this costs. I need this stuff in like 3 days or less. Assuming I can get a crappy TV that still has a working screen from Good Will, what will be the cost of everything else? Also, what are the RadioShack ID numbers for all of the stuff that you say I can get from RadioShack? I could probably get the rest from Amazon, which ships in one or two days. For everything else, if you can, could you please give me links to the products? I'm sorry if I'm asking a lot of you, but I'm desperate, and I'm awful at finding the right electric parts via the internet. Can you help me? Thanks, PureAwesomeness
burningsuntech says:
PureAwesomeness Sorry for the late reply. If you waited till you only had three days to assemble this project, then you set yourself up for failure.
If you intend to do anything in science or the engineering field, you have to do your own research like everyone else. I cannot give you any assistance about pricing of parts etc. Thats your problem. Do the work if you want the reward. Otherwise you might consider simpler projects in the future. RA
http://www.instructables.com/id/Build-a-Variable-High-Voltage-Power-Supply/
thermoelectric says:
Sep 20, 2009. 5:36 AM REPLY When you say Multiplier for raising the 6000 volts to 50,000 volts at the same current. How is that possible? I always thought when the voltage went up the current went down.
burningsuntech says:
Sep 23, 2009. 6:07 PM REPLY thermo the source of the current is the transformer and it is rated with an output of 20ma. If the tranformer output were passed thru another tranformer with a 6000 volt primary and a 50,000 volt secondary, then you would be correct. The stepping up of the voltage in this manner would cause the current to step down. However, the device we are using (ie the multiplier) is comprised of capacitors that charge in parallel during one half cycle of the AC input and discharge in series on the other half cycle. The multiplication of voltage using this device has virtually no effect on the amount of current delivered because the capacitors will charge to .707 or seventy percent of the peak input voltage with very little capacitive reactance. Therefore most of the current from the transformer is delivered to the output. RA
thermoelectric says:
Sep 23, 2009. 6:38 PM REPLY Ah, Thanks, That helps. Would it be possible to get AC out of the multiplier? I know it has a DC output but sometimes that isn't too useful...
burningsuntech says:
thermo This multiplier is classed as a halfwave device. That means that is uses only one-half cycle of the AC put in.
There is a fullwave version that would be a possibility. If you take the halfwave schematic and flip it on its ground line as a mirror image, you would get a fullwave device. Go here for more info: http://members.tm.net/lapointe/Cockcroft_Walton.htm WARNING * The fullwave multiplier is a dangerous monster. Notice in the schematic that all three output poles are at high potential with respect to ground. You will need to build this device with special design considerations in mind. BTW - I have replaced the mineral oil in the multiplier with parafin. Works quite nicely too. Good Luck RA
thermoelectric says:
Sep 26, 2009. 6:54 PM REPLY Oh, Wow! That sure looks dangerous! I might attempt it once I get my MOT bank running (4 MOTS with outputs in series), I can't wait to be drawing sparks at 500mA ~8800VAC *evil grin* May I ask where you obtained your mineral oil? (I thought parafin was flammable?!?!)
burningsuntech says:
Sep 30, 2009. 4:57 PM REPLY Thermo Did you say MOT's??? Yikes man. be Wery careful silwy wabbit. MOTS do not have current limiting windings in them and therfore produce a HUGH amount of current. Just looking at one crosseyed can get you toasted. PLEASE! BE VERY CAREFUL! I would hate to lose a buddy. Raving Apache
thermoelectric says:
Sep 30, 2009. 5:50 PM REPLY Yeah, i said MOT's. I have them current limited with a heater's heating element. I need to submerge them in oil before I even dare to pump a higher current through them, I already got the output of one of the MOT's to arc to the core :-/ And they actually do have current limiting shunts in them, just not very effective... I'll be careful, I would hate to lose me too.
burningsuntech says:
Sep 30, 2009. 4:51 PM REPLY thermo Even mineral oil is flammable if you get it hot enough. I changed to parafin because it was easier to obtain and contain than mineral oil. It remains in its solid state as long as it doesnt get too hot, way below its ignition point. I got my mineral oil at Wal-Mart. or any drug store will do.
thermoelectric says:
Sep 30, 2009. 5:47 PM REPLY You think the drug store would be suspicous of me buying a couple of litres of mineral oil? Lol. I need that much to fill the bucket my MOT's are in...
burningsuntech says:
Oct 5, 2009. 5:57 PM REPLY thermo There are tons of more dangerous stuff in a drug store than mineral oil and I don't mean drugs either. An mineral oil is not dangerous. BTW - I dyed the parrafin red with a red crayon so I could detect any leaks in my pour into the container. No leaks but it looks techie, though. Cool.
thermoelectric says:
Cool! I'm gonna email my chemist to see if they have enough for my needs...
http://www.instructables.com/id/Build-a-Variable-High-Voltage-Power-Supply/
Mudbud says:
THATS A THIN WIRE!!! for 25kv? careful with that wire.
burningsuntech says:
Sep 12, 2009. 7:32 PM REPLY Electro Nerd You mean the one shown on the pic with the arc from the stud? Actually, that wire is grounded and its voltage breakdown value is irrelevent because it is at ground potential. It happens to be 12 Ga. stranded AC wire. No if we were talking about powering from the stud, then yes, you should use a highvoltage rated wire of at least 25Kv. raving apache
votedthewave says:
Is this -50kv or +50kv?
Electronics111 says:
+50kv i think
electrophysics_man says:
May 26, 2009. 7:50 AM REPLY Does anyone have an oscillograph of the output signal of this power supply? I would like to see what the output looks like before I build it in order to verify that it will work for my purposes before I purchase the parts and build it.
elphreaker says:
Apr 26, 2009. 1:10 PM REPLY Nice instructable mate , you encouraged me to set it up , I have all the AC part done at the moment and tomorrow ill get the multiplier and the box ready ;)
ushirmaharaj says:
can i use this to power a marx generator
burningsuntech says:
HI Yes you can. The output is pulsating DC and should work for all HV applications drawing less than 20ma.
ozetzioni says:
Oct 31, 2008. 11:31 AM REPLY Hey, I am building a pedal generator bike with a battery. at the end of the day i want to transfer the electricity i made of riding into a bigger battery and then use it for lighting equipment... anyone knows of a method to transfer the electricity from one battery to a bigger one without losing voltage or too much energy???
anonomas29 says:
wire this up to a doorknob that u dont want people going in
burningsuntech says:
Oct 18, 2008. 7:37 AM REPLY anonomas29 What about DEATH don't you understand? This is no toy but a serious instrument. Do you really want to go away for life for murder? You better think again! Raving Apache
Derin says:
no no no!use plasmana's smallest shocker for that
ubr.bzkr says:
or you can use that worlds smallest shocker to zap people for fun like I do. that was one of my favorate instructables.
Derin says:
That was what I was talking about.
ubr.bzkr says:
Dec 6, 2008. 7:12 PM REPLY yeah. did you build one?if not you should, its real fun to use on/prank people with. i shocked abunch of random people at this huge scout camporee called peterloon.
http://www.instructables.com/id/Build-a-Variable-High-Voltage-Power-Supply/
TheMadScientist says:
earlier somebody said this has the power to drive tesla coils. you need DC to drive a tesla coil. therefore, you cannot.
burningsuntech says:
Aug 31, 2008. 1:15 PM REPLY Mad Scientist Actually, You can drive a tesla coil with this device cause its output is pulsating DC and yes, it has the power to drive one. As far as the Diodes are concerned, a check on Ebay revealed some serious diodes that would set you back a few hundred dollars if money is no object. A ten amp diode at 20Kv will set you back nearly $150 and you need six in this configuration. My only question would be where you going to get a case and enough oil to drop THAT in? Raving Apache
TheMadScientist says:
Aug 31, 2008. 9:43 AM REPLY love the voltage multiplier btw. but you need some hardass diodes once you get further up the ladder. tell me where you find yours please. not microwave gunn's either.
http://www.instructables.com/id/Build-a-Variable-High-Voltage-Power-Supply/