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ME1201
User Manual
Ver 1.1
Bringing you a prosperous future with clean, reliable, and renewable energy.
Catalog
IMPORTANT SAFETY INSTRUCTIONS ..03 Main Te !ni al Per"or#an e Para#eter$. 0% Su##ar& ......0' 1. Key Technical Data.0( 2. Station Site and Installation...0( 3. Operation ...))
6. Ro tine !a lt Treat"ent..)3 #. $ ic%&'ear parts...)3 (ppendi) .)% (ppendi) .)' (ppendi) .)+ (ppendi) .)(
This manual contains important instructions that shall be followed during installation and
To reduce the risk of electrical shock, and to ensure the safe installation and operation of the
ME1201 , the following safety symbols are used to
WARNING: This indicates a fact or feature that is very important for the safety of the user and / or which can cause serious hardware damage if not applied appropriately. Use extreme caution when performing this task. NOTE: This indicates a feature that is important either for optimal and efficient use or optimal system operation.
Remarks
Turgo Tur"ine
Generator
Type Rated )ower Rated 1oltage Rated /urrent &3/4 Rated Rotational )hase ).&. 2ltitude 0nsulation 8rade 0ngress )ortection 2m"ient Temperature
Remarks
/onforms to the 0E/ international electrician committee standard
Relative Humidity
Control Panel
.afety )rotection .hort /ircuit )rotection 0slanding )rotection <ver =oad )rotection 8rounding &ault )rotection &i"er"oard 1> x 1% x 1, 0nches ?et 8ross kg =" ',
Remarks
?ote@ This product or the technical parameters presented may "e revised to improve the technical performance in the future.
%ote& The modification of the product's appearance or technical parameters, which is a result of technical impro(ements, may be pro(ided in your specific model.
Su##ar&
Than% yo *or the p rchase o* a "icro hydro +enerator nit. This series o* +enerator nits consist o* the ,- series o* t r.ines and S! series o* Rare /arth 0er"anent Ma+net 1r shless Synchrono s 2enerators3 'ith 24 types o* sin+le
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and three phases +enerators availa.le 'hose po'er o tp t is *ro" 2445 to 144K5. The ser can chose the speci*ic "odel *or the a"o nt o* 6ead and 'ater !lo' on their site. This series o* nits is provided 'ith a syste" to a to"atically control the volta+e and *re7 ency. The ser can t rn on or o** their electric appliances 8T9 sets3 recorders3 etc: at 'ill on condition that the a"o nt o* ener+y does not e)ceed the no"inal po'er o tp t. The ser 'ill *eel that this po'er so rce is ; st as convenient as the electrical net'or%.
1e*ore yo
instr ction "an al care* lly. 5e reco""end that yo choose the installation position o* the nit3 ditch constr ction3 the inlet cond it installation3 the electrical 'ire span3 and the ad; st"ent o* +enerator nit .y cons ltin+ a pro*essional.
After the generator unit is installed an operational, we recommend that you perform maintenance according to the instruction manual and take proper safety electrical precautions.
), Mi ro -&.ro Station /eneral 0e$ ri1tion The typical "icro hydro +enerator station is as *ollo's 8*i+ re 1:3 'hich consists o* earth'or% 8inlet cond it constr ction3 nit roo" and drain etc:3 the "icro hydro +enerator3 electrical 'ires3 and the sers 'ires.
The process is as *ollo's)@ollectin+ the 'ater *ro" the strea" in the reservoir3 the 'ater *lo's into the pipe and r ns do'n hill to create press re3 then +oes into the "icro hydro +enerator 'hich is installed in the nit roo"3 'here the 'ater *orces the T r+o 5heel to spin3 'hich drives the +enerator to +enerate electricity. (t the sa"e ti"e3 the ( to"atic @ontrol ad; sts the volta+e and the
*re7 ency to "eet the re7 ire"ents *or po'er s pply sta.ility so the ser can se the po'er trans"itted in the 'ires. 2: This %ind o* Micro&6ydro 2enerator is consists o* an inclined i"p lse t r.ine and a set o* direct connected (@ sin+le&phase A three&phase +enerator 8dependin+ on yo r speci*ic "odel p rchased:. The prod ct 'as desi+ned to .e s"all3 li+ht'ei+ht3 'ith a si"ple str ct re3 *or relia.le operation and convenient asse".ly. It is intended as a po'er so rce o* li+htin+3 T9s and recorders3 and it is s ita.le *or ho seholds in "o ntain areas 'here tility po'er is navaila.le.
The o'ner can easily install and operate the syste" the"selves3 . t cons lt yo r local 1 ildin+ @odes3 and hire a @ontractor i* necessary. It is not intended to .e connected to the =tility 0o'er 2rid.
). 2e& Te !ni al 0ata3 4ater -ea. 3 12&14" 83?&45 !t: Flo5 6#37$,34.443&4.445 84#&#? +A": Out1ut 8oltage 69,3 1249 8(@: 646B Out1ut Po5er 6:5,3 4.3 *. Station Site an. In$tallation3 6), Po5er $ite $ele tion 5hen choosin+ a site *or the 0o'er Station3 re"e".er the *ollo'in+ *o r aspects< 1.1 The Selected po'er station site sho ld not have a 6ead lo'er than 14 "eters head is not lo'er than 14 "eters 845 *eet:. 1.2 In selectin+ a po'er station site3 the topo+raphy3 +eolo+ical3 and hydrolo+ical conditions sho ld .e s perior3 . t also the desi+n and constr ction sho ld .e *easi.le. D rin+ the constr ction o* the "icro&hydro po'er station3 re"e".er to o.tain the . ildin+ "aterials 8s ch as +ravel3 etc.: locally as " ch as possi.le. 1.3 The selected po'er station site sho ld .e located as close as possi.le to the place o* se3 in order to red ce the electric trans"ission e7 ip"ent invest"ent 8copper 'ire: and the electric po'er losses3 pl s *or the ease o* "aintenance and "ana+e"ent. The s ita.le choice is to install the t r.ine in the place 'here there is draina+e3 and it 'o ld not to .e destroyed or s ."ersed .y "o ntain torrents or *lash *loods. I* the hydroelectric po'er station site is selected on the hillside3 then yo sho ld protect the *acility *ro" "o ntain torrents and the rollin+ stones.
1.4 The selected po'er station site sho ld "a%e * ll se o* e)istin+ hydra lic str ct res. !or e)a"ple3 se a nat ral irri+ation canal3 *allin+ 'ater3 or the nat ral *lo' *ro" a reservoir. 6*, Con$tru tion o" t!e 1re$$ure "oreba& The press re *ore.ay3 C *ore.ayC *or short.3 is a pool 'hich is connected .et'een the irri+ation cond it and a press re pipe. The *ore.ay is co"posed o* the reservoir3 the trash rac%3 the +ate3 the over*lo'3 and so on. 2.1 In "icro&hydro po'er stations3 the *ore.ay has the *ollo'in+ * nctions< 2.1.1 The *ore.ay can lead the 'ater *ro" the 'ater diversion canal in*lo' to the press re pipin+. I* there are several t r.ine nits3 and yo need to s pply 'ater to these vario s press re pipin+ syste"s separately3 then it 'ill .e allocate eno +h 'ater to each syste" e7 ally. 2.1.2 =sin+ a trash rac% to prevent tree roots3 'eeds3 and silt in the irri+ation cond it to enter the press re pipin+ and hydra lic t r.ine is reco""ended. In the 'inter3 it can help to prevent press re pipe *reeDin+. 2.1.3 The *ore.ay can .e sed to prevent the c rrent o* 'ater *ro" enterin+ the press re pipin+3 'hen the press re pipin+ or the hydra lic t r.ine are sh tdo'n *or "aintenance. 2.1.4 The *ore.ay can ad; st the 'ater vol "e 7 ic%ly 'hen the nit is started or the load is chan+ed3 or 'hen the pstrea" 'ater level chan+es and .eco"es to s"all. I* the availa.le 'ater c rrent capacity is ins **icient3 yo can se the *ore.ay to store 'ater in the dayti"e and +enerate electricity at ni+ht.
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2.1.5 The *ore.ay can dischar+e the nnecessary 'ater thro +h the over*lo' +ate to "aintain the nor"al 'ater levels and %eep the press re constant *or the hydroelectric po'er station. 2.1.6 The *ore.ay can deposit the silt in the canal to red ce 'ear and tear o* t r.ine. 2.2 Ite"s *or consideration .e*ore *ore.ay constr ction< 2.2.1 The *ore.ayEs position sho ld .e .ased on the position o* press re pipin+ and the 0o'er 6o se position. @hoose a sta.le and solid *o ndation3 s"all 'ater&per"ea.le place 'hich is close to 0o'er 6o se. 2.2.2 The *ore.ay sho ld have a certain lar+e vol "e and 'ater depth. 5hen the load o* the po'er plant chan+es3 the *ore.ayFs 'ater level "ay *l ct ate . t still provide eno +h po'er to the plant 2.2.3 The draina+e a.ility o* the *ore.ayEs over*lo' +ate o +ht to "eet re7 ire"ents 'hen the 0o'er 6o se is at "a)i" " c rrent capacity and the t r.ines re;ected all load. 2.2.4 5hen yo install the nit3 yo " st certain set p a trash rac% in the 'ater inlet. The trash rac%Fs hole siDe is +enerally 1A3 o* the hydra lic t r.ine noDDle dia"eter to + arantee that s ndries into the hydra lic t r.ine 'ill not clo+ 8restrict: the noDDle. 2.2.5 The siDe o* trash rac% sho ld .e three ti"es than press re pipeFs "o th siDe. Its * nction is to + arantee there is eno +h 'ater to "a%e the t r.ine 'or% nor"ally3 . t also to red ce the *re7 ency o* cleanin+ and "aintenance 'hen the
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trash rac% in the press re pipe "o th is partly .loc%ed .y de.ris 2.2.6 Go sho ld install the second trash rac% at the entrance o* *ore.ay i* there is a lot o* de.ris in the canal. Go " st clean p the de.ris on the trash rac% *re7 ently 'hen the nit is r nnin+. 2.2.# 5hen yo install the trash rac% in the *ore.ay3 itFs inclination sho ld .e 34 H I 64 H. I* yo arran+e it ?4 H3 it 'ill .e easily .loc%ed .y de.ris 4: The .ase str ct re "ay .e . ilt *ro" local "aterials. Go can "a%e a ro nd hole 'hich has the sa"e dia"eter as the lo'er inner circle o* the t r.ine *ra"e .y sin+ ce"ent3 'ood3 sheet "etal3 etc3 and *asten it 'ith scre's or ro nd nails. It sho ld .e positioned horiDontally. The s r*ace *or draina+e " st .e a'ay *ro" the .otto" o* .ase *or 24&34c" 8>&11 inches:. It " st .e covered 'ith a proper shelter to protect *ro" rain and s nli+ht 'hen the nit is installed o tdoors. 3. /enerator O1eration Met!o.3 1: !irst3 chec% 'hether all co"ponents are connected and the inta%e o* the penstoc% is clear o* de.ris 2: Second3 chec% 'hether the r nner in the t r.ine can .e easily rotated3 and rotate in .y hand to ens re the volta+e "eter has readin+s 8p t the o tp t s'itch in On position3 . t disconnect the o tp t *ro" yo r loads:. 3: Third3 the *irst ti"e yo start the 2enerator3 the o tp t s'itch sho ld .e p t in the volta+e&sta.iliDed control position 8On: 'ith no load connected. Rotate the JoDDle 6andle and +rad ally increase the a"o nt o* 'ater3 o.servin+ the "eter
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readin+s ntil yo see124v3 and the volta+e is constant 8"eter does not *l ct ate:. (t this ti"e the load can .e connected3 and yo can a+ain ad; st the 'ater vol "e to hold the o tp t o* 124v. 4: D rin+ the operation3 the load sho ld .e %ept as sta.le as possi.le. DonEt sh t o** a load s ddenly3 or else the hi+h volta+e spi%e can .e +enerated and da"a+e sensitive electronic e7 ip"ent. 5: To t rn o** the po'er3 yo sho ld t rn o** the 'ater valve 8rotate the handle: *irst. This sho ld .e done 'hen the po'er is not re7 ired to save yo r 1earin+ li*e3 and red ce the 'ear on the "echanical co"ponents.
%. Maintenan e3
1: To chec% and clean any " d and *orei+n "aterial .loc%in+ in the inta%e ho se and trash rac%. 2: The .earin+ in the +enerator sho ld .e in;ected 'ith 'ater&proo* +rease .y sin+ the +rease c p %no. every three "onths3 .y rotatin+ the +rease c p %no. three ti"es. The pper .earin+ also needs "aintenance and 'aterproo* +rease sho ld .e added every si) "onths. 3: I* the +enerator .eco"es 'et *or any reason3 it sho ld .e allo'ed to dry
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'. Ser9i e Rule$3 1: I* the nit stops operation3 please handle it accordin+ to the Ro tine !a lts Treat"ent Kist. 0lease send it to pro*essional or the Distri. tor i* it " st .e dis"antled. 2: The nit has a 1 year "an *act rers 'arranty *or parts d e to "an *act rin+ de*ects. 5e do not cover la.or3 ret rn shippin+3 or da"a+ed ca sed .y i"proper installation or "aintenance. 3: !or 7 estions or Service3 please contact Motener+y3 Inc3 Slin+er3 5isconsin3 =nited States o* ("erica. 0hone 262&644ȍ. 5e.site< '''.Motener+y.co"
+. Routine Fault$3
Fault$
Ko' 'ater vol "e 'hen the nit is s'itched on. 1. There is *orei+n "aterial .loc%in+ the noDDle. @lear it. The +enerator cannot .e started. 2. Open the valve to re;ect air. The volta+e "eter displays a readin+3 . t the The * se has .een . rned o t3 replace it indicator and load la"p does not li+ht. 9olta+e does not increase to 124 9(@ The * se is . rned o t The load cannot .e entirely carried. 1.The 'ater vol "e is too lo'3 increase it 2.Red ce the heavy load Short&circ it. @hec% and repair it. The drop is too lo'. Replace the noDDle .y a lar+er one i* 'ater vol "e is proper.
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24453445&&&6242 5445&&&6244
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A11en.i= *
%ool #$erflow
&ranshrack 'ence
(ater %ipe
)ontrol *o+
,lectrical -al$e
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